CN104621485B - It is a kind of to be boiled altogether with ripe black soya bean preprocess method with rice - Google Patents
It is a kind of to be boiled altogether with ripe black soya bean preprocess method with rice Download PDFInfo
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Abstract
本发明是一种黑豆的预处理方法,属于杂粮加工技术领域。其特征在于以黑豆为原料,经过除杂、清洗、高压蒸制、热风烘干、微波膨化、包装等步骤实施,并制得相应黑豆产品。本发明的优点在于处理后的黑豆与大米在做饭时能实现共煮同熟,解决了黑豆在消费者与大米混合煮饭时要预先浸泡或蒸煮的问题,提高了黑豆的熟化程度,基本保持了黑豆完整的颗粒形态和营养风味,消费者食用方便,便于零售和储运。The invention relates to a method for pretreatment of black soybeans, which belongs to the technical field of miscellaneous grain processing. It is characterized in that black soybeans are used as raw materials, and the corresponding black soybean products are obtained through the steps of impurity removal, cleaning, high-pressure steaming, hot air drying, microwave puffing, packaging and the like. The invention has the advantage that the processed black beans and rice can be cooked together when cooking, which solves the problem of pre-soaking or steaming the black beans when the consumers mix them with the rice, improves the ripening degree of the black beans, and basically The complete particle shape and nutritious flavor of the black beans are maintained, and it is convenient for consumers to eat, and is convenient for retailing, storage and transportation.
Description
技术领域technical field
本发明涉及一种预处理方法,具体涉及一种能够快速与大米共煮同熟的黑豆加工方法及其产品。The invention relates to a pretreatment method, in particular to a black soybean processing method and a product thereof which can be quickly cooked together with rice.
背景技术Background technique
黑豆为豆科植物大豆(学名:Glycinemax(L.)merr)的黑色种子,又名乌豆。在中国辽宁,吉林,安徽,河南、河北、山东、江苏种植较多,分布广泛。黑豆的营养丰富,营养价值较高,每100克黑豆含: 水分:9.9(克)、灰分:4 .6(克)、维生素E(T):17.36(毫克)、锌4.8(毫克)、热量:381(千卡)、膳食纤维:10.2(克)、钙:224(毫克)、硒:6.79(微克)、能量:1594(千焦)、胡萝卜素:30(毫克)、磷:500(毫克)、铜:156(毫克)、蛋白质:36(克)、硫胺素:0.2(徽克)、钾:1377(毫克)、锰:2 .83(毫克)、脂肪:15.9(克)、核黄素:0.33 (毫克)、钠:3(毫克)、铁:7(毫克)、碳水化合物:33.6(克)、尼克酸:2(毫克)、镁:243(毫克)、维生素A:5 (毫克)。黑豆可分为乌皮青仁豆和乌皮黄仁豆。乌皮青仁豆种皮乌黑、仁肉青色而得名,据中医药理记述,它有养阴补气,滋补明目,祛风防热,活血解毒,以及乌须发等药用。可内服,也可外用,故此品种较为名贵。乌皮黄仁豆是从日本引入的一个品种,营养成份高,是蜜饯制作的上佳材料,深受日本人喜爱。Black beans are the black seeds of the leguminous plant soybean (scientific name: Glycinemax (L.) merr ), also known as black beans. In China's Liaoning, Jilin, Anhui, Henan, Hebei, Shandong, and Jiangsu, it is more planted and widely distributed. Black soybeans are rich in nutrition and have high nutritional value. Every 100 grams of black soybeans contain: Water: 9.9 (grams), Ash: 4.6 (grams), Vitamin E (T): 17.36 (mg), Zinc 4.8 (mg), calories : 381 (kcal), dietary fiber: 10.2 (g), calcium: 224 (mg), selenium: 6.79 (microgram), energy: 1594 (kJ), carotene: 30 (mg), phosphorus: 500 (mg ), copper: 156 (mg), protein: 36 (g), thiamine: 0.2 (mg), potassium: 1377 (mg), manganese: 2.83 (mg), fat: 15.9 (g), nuclear Flavin: 0.33 (mg), Sodium: 3 (mg), Iron: 7 (mg), Carbohydrate: 33.6 (g), Niacin: 2 (mg), Magnesium: 243 (mg), Vitamin A: 5 ( mg). Black beans can be divided into Wupi Qingren beans and Wupi Huangren beans. Wupi Qingren bean is named after its black seed skin and blue kernel flesh. According to the records of traditional Chinese medicine, it has the medicinal functions of nourishing yin and nourishing qi, nourishing and improving eyesight, dispelling wind and heat, promoting blood circulation and detoxification, and black beard and hair. It can be taken internally or externally, so this variety is more famous and expensive. Upi yellow bean is a variety imported from Japan. It has high nutritional content and is an excellent material for making candied fruit. It is very popular among Japanese people.
虽然黑豆的营养价值很高,但由于其烹饪时很难熟,所以在家庭食用黑豆时大多还是停留在将黑豆磨制成豆浆饮用,而其他方面的食用方法较少。因此本发明的目的在于提供一种快速同熟的黑豆加工方法,同时扩展黑豆的食用途径。Although the nutritional value of black beans is very high, because it is difficult to cook when cooking, most of the black beans are ground into soy milk for drinking when eating black beans at home, and there are fewer ways to eat them in other ways. Therefore the purpose of the present invention is to provide a kind of black soybean processing method of fast co-cooking, expands the eating way of black soybean simultaneously.
现有技术中也有黑豆熟化的加工技术,如2011年宁夏家道清真食品有限公司的“一种对食用谷、豆、薯类杂粮的预处理方法”【申请号201110428699.8】采用冷冻干燥的方法对昔米、黑米、红香米、红豆、绿豆、更豆、黑豆、青豆、黄豆、鹰嘴豆、紫薯、山药、香芋等食用杂粮进行处理,达到其不需提前浸泡即与大米同煮同熟的目的,但该方法耗时较长需要冷冻库预冷1-8小时,再进行真空冷冻干燥8-25小时。冷冻干燥方法成本高,能耗大,操作复杂。如2010年安徽燕之坊食品有限公司的“一种可以快速同熟的八谷杂粮饭及其加工方法”【申请号201010509172.3】及2008年叶志国的“同煮同熟豆米”【申请号200810010056.X】,都是将黑豆及其他几种豆类破碎为直径较小的颗粒,与大米或糯米混合,达到共熟的目的。但是产品外观不完整,消费者认可度低。同时,黑豆豆中一些成分如脂肪等失去种皮的包裹暴露在空气中会加剧氧化反应。而本发明使用整粒的黑豆,避免黑豆破碎后营养成分的破坏。其他的快速同熟黑豆的加工技术,如2008年刘守杰、王克俊的“一种米饭伴侣及其加工方法”【申请号200810021687.1】中采用的脱皮黑豆仁进行破碎、筛分和调质,再与其他几种豆类混合制得一种速熟的米饭伴侣。黑豆中的膳食纤维主要存在于黑豆皮中,纤维素难于消化,能够增加肠胃蠕动,改善肠道环境;同时黑豆皮为黑色,含有丰富的花青素,花青素是很好的抗氧化剂来源,能清除体内自由基,尤其是在胃的酸性环境下,抗氧化效果更好,滋阴养颜美容。本发明采用高压蒸汽蒸制,并在蒸制前适当浸泡。缩短蒸制时间,同时蒸制后结合微波膨化技术,得到能与大米共煮同熟的全粒干燥黑豆。本发明采用的方法最大限度地保留了黑豆的完整性,既无破碎,也未去皮,使得黑豆营养成分得到最大的保留,黑豆的特有色素和风味得到充分保持。。There is also a processing technology for black soybean ripening in the prior art, such as "a kind of pretreatment method for edible cereals, beans, and potato miscellaneous grains" [application number 201110428699.8] of Ningxia Jiadao Muslim Food Co., Ltd. in 2011. Rice, black rice, red fragrant rice, red bean, mung bean, more bean, black bean, green bean, soybean, chickpea, purple potato, yam, taro and other edible miscellaneous grains are processed to achieve the same effect as rice without soaking in advance. The purpose of cooking is the same, but the method takes a long time and needs to be pre-cooled in the freezer for 1-8 hours, and then vacuum freeze-dried for 8-25 hours. The freeze-drying method has high cost, high energy consumption and complicated operation. For example, in 2010, Anhui Yanzhifang Food Co., Ltd. "A fast-cooked whole grain rice and its processing method" [application number 201010509172.3] and in 2008 Ye Zhiguo's "boiled and cooked beans and rice" [application number 200810010056. X], black beans and other beans are broken into smaller diameter particles, mixed with rice or glutinous rice to achieve the purpose of co-cooking. But the appearance of the product is incomplete, and the consumer recognition is low. At the same time, exposure of some components in black soybeans, such as fat and other lost seed coats, to the air will intensify the oxidation reaction. And the present invention uses the black soybean of whole grain, avoids the destruction of nutritional labeling after black soybean is broken. The processing technology of other rapid co-cooked black beans, as in 2008 Liu Shoujie and Wang Kejun's "a kind of rice companion and its processing method" [Application No. 200810021687.1] adopts peeling black soybean kernels for crushing, sieving and tempering, and then with Several other beans are combined for a quick rice companion. Dietary fiber in black soybeans mainly exists in black soybean skins. Fiber is difficult to digest and can increase gastrointestinal motility and improve intestinal environment. At the same time, black soybean skins are black and rich in anthocyanins, which are a good source of antioxidants , can remove free radicals in the body, especially in the acidic environment of the stomach, the anti-oxidation effect is better, nourishing yin and beautifying the skin. The present invention adopts high-pressure steam steaming, and soaks properly before steaming. The steaming time is shortened, combined with microwave puffing technology after steaming at the same time, the whole-grain dry black beans that can be cooked together with rice are obtained. The method adopted in the present invention preserves the integrity of the black beans to the greatest extent without breaking or peeling, so that the nutritional components of the black beans are kept to the maximum, and the unique pigment and flavor of the black beans are fully maintained. .
发明内容Contents of the invention
本发明避免了上述已有技术所存在的不足,提供了一种可实现与大米共煮同熟的黑豆预处理方法,该方法得到的黑豆与大米搭配煮饭,可与大米营养互补,增加风味,拓展了黑豆的食用途径。The present invention avoids the disadvantages of the above-mentioned prior art, and provides a black soybean pretreatment method that can be cooked together with rice, and the black soybean obtained by the method can be cooked with rice, which can complement the nutrition of rice and increase the flavor , expanding the way of eating black beans.
本发明提供的工艺路线见工艺流程图1。The process route provided by the present invention is shown in process flow diagram 1.
本发明提供的技术方案包括以下步骤。The technical solution provided by the invention includes the following steps.
1.黑豆除杂,通过比重去石,除去黑豆中的石子和土块,再通过风选除去黑豆中的残余豆壳、豆叶,然后将黑豆过筛,除去颗粒过小的黑豆和黑豆中混杂的绿豆、红豆等杂豆,得到颗粒均匀黑豆。1. Remove impurities from black beans, remove stones and clods in black beans by specific gravity, and then remove residual bean shells and bean leaves in black beans by winnowing, and then sieve black beans to remove black beans with too small particles and black beans Mix mung beans, red beans and other miscellaneous beans to obtain black beans with uniform particles.
2.称取步骤1中得到的黑豆,用流水清洗,除去黑豆表面尘土,使得到的终产品免洗。2. Weigh the black beans obtained in step 1, wash them with running water, and remove the dust on the surface of the black beans, so that the obtained final product does not need to be washed.
3.在步骤2中得到的黑豆中加入料液比为1:1-1:5的纯净水,置于不锈钢容器中在35-45℃下恒温浸泡0.5-2h。3. Add pure water with a solid-to-liquid ratio of 1:1-1:5 to the black beans obtained in step 2, place them in a stainless steel container and soak at a constant temperature of 35-45°C for 0.5-2h.
4.将步骤3中得到的黑豆取出,倒在事先准备好的金属网盘中,平铺为薄层,沥干表面水分。4. Take out the black beans obtained in step 3, pour them into the prepared metal grid tray, spread them into a thin layer, and drain the surface water.
5.将步骤4中得到的黑豆平送入高压蒸釜中,在0.17-0.30Mpa压力下蒸制10-30分钟。5. Put the black beans obtained in step 4 into an autoclave and steam for 10-30 minutes at a pressure of 0.17-0.30Mpa.
6.将步骤5中得到的蒸制后的黑豆取出,手动或用扒松机扒松,将扒松后的黑豆送入热风干燥机中,在80-95℃下干燥1-1.5小时,去除部分水分并熟化。6. Take out the steamed black beans obtained in step 5, loosen them manually or with a loosening machine, send the loosened black beans into a hot air dryer, dry them at 80-95°C for 1-1.5 hours, remove Partially hydrate and ripen.
7.取出步骤6中得到的部分熟化的黑豆,冷却至室温,送入微波炉中600-1000w间歇式微波膨化3-5次,间歇2-3分钟,然后冷却使温度降至30℃以下。7. Take out the partially ripened black beans obtained in step 6, cool to room temperature, and send them into a microwave oven with 600-1000w intermittent microwave puffing for 3-5 times, with an interval of 2-3 minutes, and then cool down to lower the temperature below 30°C.
8.将步骤7中得到的干燥黑豆与大米混合包装,得到最后的成品。8. Mix and pack the dry black beans obtained in step 7 with rice to obtain the final finished product.
附图说明Description of drawings
图1:工艺流程图。Figure 1: Process flow diagram.
本发明产生的有益效果Beneficial effects produced by the present invention
(1)黑豆经过浸泡后,水分进入籽粒内部,在后续高压蒸制的过程中利于黑豆的熟化;(2)采用高压蒸汽蒸制的方法加速黑豆熟化,大大缩短了加工时间,利于提高产品生产速率,降低成本;(3)采用较高的温度烘干,使水分快速流失,同时黑豆在较高温度下进一步熟化;(4)结合微波膨化技术,利用黑豆中剩余的水分对黑豆进一步膨化,产生较大的孔道和空隙,有利于黑豆复水,提高黑豆的吸水率,同时保持黑豆较好的外观形貌;(5)整个加工过程流程简单,操作步骤较少,耗时短,使用设备简单,便于操作,可实现大量生产;(6)处理后终产品,形态完整,营养成分流失少,最大程度地保留了黑豆的营养成分和风味,并且能过实现与大米共煮同熟。(1) After the black beans are soaked, the water enters the inside of the grain, which is beneficial to the ripening of the black beans during the subsequent high-pressure steaming process; (2) The method of high-pressure steaming is used to accelerate the ripening of the black beans, which greatly shortens the processing time and is conducive to improving product production (3) Higher temperature drying is used to make the water loss quickly, and at the same time the black beans are further matured at a higher temperature; (4) Combined with microwave puffing technology, the remaining water in the black beans is used to further puff the black beans, Larger pores and voids are generated, which is beneficial to the rehydration of black beans, improves the water absorption of black beans, and maintains a better appearance of black beans; (5) The entire processing process is simple, with fewer operating steps, less time-consuming, and the use of equipment It is simple, easy to operate, and can be mass-produced; (6) The final product after processing has a complete shape and less nutrient loss, retaining the nutritional content and flavor of black beans to the greatest extent, and can be cooked together with rice.
具体实施方式detailed description
实施例1Example 1
材料:黑豆 市售Material: black beans commercially available
YX280A型手提式不锈钢压力蒸汽灭菌器 上海三申医疗器械有限公司YX280A Portable Stainless Steel Pressure Steam Sterilizer Shanghai Sanshen Medical Instrument Co., Ltd.
DZ-500/2S真空包装机 诸城小康食品机械有限公司DZ-500/2S vacuum packaging machine Zhucheng Xiaokang Food Machinery Co., Ltd.
EM-L530TB型微波炉 合肥荣事达三洋电器股份有限公司EM-L530TB Microwave Oven Hefei Royalstar Sanyo Electric Co., Ltd.
BYXX-50型烟熏箱 杭州艾博科技工程有限公司BYXX-50 smoke box Hangzhou Aibo Technology Engineering Co., Ltd.
方法。method.
1.黑豆除杂,通过比重去石,除去黑豆中的石子和土块,再通过风选除去黑豆中的残余豆壳、豆叶,然后将黑豆过筛,除去颗粒过小的黑豆和黑豆中混杂的绿豆、红豆等杂豆,得到颗粒均匀黑豆。1. Remove impurities from black beans, remove stones and clods in black beans through specific gravity, and then remove residual bean shells and bean leaves in black beans through air separation, and then sieve black beans to remove black beans with too small particles and mixed black beans Mung bean, red bean and other miscellaneous beans to get uniform black beans.
2.称取100g步骤1中得到的洁净黑豆,用流水清洗,除去黑豆表面尘土,使得到的终产品免洗。 2. Weigh the clean black beans obtained in 100g of step 1, wash them with running water, remove the dust on the surface of the black beans, and make the final product obtained without washing.
3.在步骤2中得到的黑豆中加入250ml纯净水,置于不锈钢容器中在40℃下恒温浸泡1h。3. Add 250 ml of pure water to the black beans obtained in step 2, place them in a stainless steel container and soak them at a constant temperature at 40° C. for 1 hour.
4.将步骤3中得到的黑豆取出,倒在事先准备好的金属网盘中,平铺为薄层,沥干表面水分。4. Take out the black beans obtained in step 3, pour them into the prepared metal mesh pan, spread them in a thin layer, and drain the surface water.
5.将步骤4中得到的黑豆平铺于盘中,送入高压蒸釜中,在0.18Mpa压力下蒸制25分钟。5. Spread the black beans obtained in step 4 on a plate, put them into an autoclave, and steam them for 25 minutes at a pressure of 0.18Mpa.
6.将步骤5中得到的蒸制后的黑豆取出,手动扒松,将扒松后的黑豆送入干燥机中,在90℃下干燥1小时,进一步熟化。6. Take out the steamed black beans obtained in step 5, loosen them manually, send the loosened black beans into a dryer, dry them at 90°C for 1 hour, and further ripen them.
7.取出步骤6中得到的部分熟化的黑豆,冷却至室温,送入微波炉中900w间歇式微波膨化4次,间歇3分钟,使温度降至30℃以下。 7. Take out the partially ripened black soybeans obtained in step 6, cool to room temperature, and send them into a microwave oven at 900w intermittent microwave puffing for 4 times with a 3-minute interval to lower the temperature below 30°C.
8.将步骤7中得到的干燥黑豆与大米混合包装,得到最后的成品结果。8. The dry black beans obtained in step 7 are mixed with rice and packaged to obtain the final finished product.
根据上述方法处理后的黑豆,豆粒膨胀,体积明显增大,颜色基本没有变化,表皮略有皱缩,有细微裂纹,组织结构疏松,吸水率明显增加。处理后的黑豆与大米共煮25分钟,黑豆吸水较多,籽粒破裂,口感绵软,大米呈现紫色,并伴有浓郁的黑豆香气,两者实现了共煮同熟;而未处理的黑豆与大米共煮25分钟,黑豆吸水缓慢,口感坚硬,基本未熟,不能与大米共熟。According to the black soybeans processed by the above method, the bean grains swell, the volume obviously increases, the color basically does not change, the skin shrinks slightly, there are fine cracks, the tissue structure is loose, and the water absorption rate obviously increases. The treated black beans and rice were boiled for 25 minutes. The black beans absorbed more water, the grains burst, and the taste was soft. The rice was purple and accompanied by a strong black bean aroma. The two were cooked together; while the untreated black beans and rice After cooking for 25 minutes, the black beans absorb water slowly, have a hard taste, and are basically uncooked, so they cannot be cooked together with rice.
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