CN103235248B - Maintenance method of HID (high intensity discharge) ballast - Google Patents
Maintenance method of HID (high intensity discharge) ballast Download PDFInfo
- Publication number
- CN103235248B CN103235248B CN201310083967.6A CN201310083967A CN103235248B CN 103235248 B CN103235248 B CN 103235248B CN 201310083967 A CN201310083967 A CN 201310083967A CN 103235248 B CN103235248 B CN 103235248B
- Authority
- CN
- China
- Prior art keywords
- stabilizer
- direct supply
- positive
- hid
- reometer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000012423 maintenance Methods 0.000 title abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 239000003381 stabilizer Substances 0.000 claims description 63
- 239000003990 capacitor Substances 0.000 claims description 27
- 238000004146 energy storage Methods 0.000 claims description 11
- FHNFHKCVQCLJFQ-NJFSPNSNSA-N Xenon-133 Chemical compound [133Xe] FHNFHKCVQCLJFQ-NJFSPNSNSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims description 3
- 229940106670 xenon-133 Drugs 0.000 claims description 3
- 239000002023 wood Substances 0.000 abstract 1
- 229910052724 xenon Inorganic materials 0.000 description 9
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
Landscapes
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
Abstract
Disclosed is a maintenance method of an HID (high intensity discharge) ballast. Tools such as a multimeter, a 12V direct-current power supply, a digital ammeter, an arcing test rack, and a Xeon bulb are provided. The arcing test rack is composed of two Z-shaped steel wires. A lead is welded to the bottom end of each Z-shaped steel wire. The top ends of the two Z-shaped steel wires are opposite. The bottom ends of the Z-shaped steel wires are locked on a wood board. The anode-cathode test rack is provided with a 7mm gap. The method has the advantages that parts of the ballast can be quickly tested by the method, and maintenance efficiency is improved evidently.
Description
Technical field
The present invention relates to a kind of repair method of motor vehicle illumination stabilizer, is a kind of repair method of HID stabilizer concretely.
Background technology
Stabilizer is the control assembly of HID xenon lamp, and because it is operated in severe hot environment, inner damage parts is unavoidable, and the recessiveness of the return of goods and the central existence of production or dominant symbols, bring serious work load to manufacturer and service personnel.
Summary of the invention
The object of the present invention is to provide a kind of repair method of HID stabilizer, there is the damaged location of Quick overhaul stabilizer.
The present invention realizes with following technical scheme: the repair method of this HID stabilizer, and the instrument of outfit has: multimeter, 12V direct supply, digital electronic ammeter, arcing testing jig, Xe lamp bulb.
The first step, is connected the output line of fault stabilizer with arcing testing jig, be connected by the both positive and negative polarity of 12V direct supply with both positive and negative polarity inlet wire;
Second step, the electric energy of conducting 12V direct supply, the switching tube work of stabilizer, the positive and negative polarities of arcing testing jig must spray spark,
If 1. there is no spark, show that the high-pressure energy of stabilizer is not enough, the turn ratio of more high-tension switching tube or increase high voltage package must be changed;
2. there is spark, but be less than 2 seconds discharge time, for the capacity of time capacitor is less than normal, need change the time capacitor of larger capacity or increase the resistance value of the time resistor carrying electric signal;
3. there is spark, the fiery arc dia that range estimation spark produces must reach more than 3mm, if do not had, show that the high-pressure fire arc of stabilizer is strong not, be not enough to rapid spread xenon-133 gas, affect lighting effect, for energy storage capacitor damages, must change energy storage capacitor, the capacity of two energy storage capacitors is 4.7uf;
If 4. without high pressure, and the display of the reometer of 12V direct supply is up to 10 amperes, for commutation diode or MOSFET damage, changes after specifically measuring with multimeter;
If 5. without high pressure, and the display of the reometer of 12V direct supply only has about 300 milliamperes, for control IC damages;
If 6. without high pressure, but switching tube has work, and the display of the reometer of 12V direct supply only has about 3.5A, for high voltage package or ignition capacitor damage;
If 7. without high pressure, but switching tube without work or the working time extreme, less than 0.2 second, for the pipe of switching tube presses through height, must change;
3rd step, above inspection, by rear, disconnects the output line of detected stabilizer and arcing testing jig, then the output line of the stabilizer be detected is completed with xenon lamp is connected; Then, the power supply of conducting 12V direct supply again, stabilizer work,
1. xenon lamp dodges, extinguishes, shows that the subsequent current of stabilizer is under-supply, should change continued flow resistance device, the resistance of continued flow resistance device, a 1K Ω, another 680 Ω, changes after measuring with multimeter;
If 2. lighted, so, the pointer of reometer at about 3.5A, should drop to about 3A in one minute later, if electric current is too high, vehicle power shortage or xenon lamp will be caused to start so tired, must adjust adjustable resistor, make working current at normal value;
3. after lighting, the shadow of Xe lamp bulb rocks severity, and be Constant Electric Current container damage, the model of Constant Electric Current container is: thin film capacitor, and capacity is 0.15uf ~ 0.22uf;
4. when detected stabilizer work is after 15 minutes, under electric current, be reduced to 2.8A, show that the transformer of stabilizer inside heats up too high, must transformer be changed;
5., after the detected stabilizer work regular hour, the pipe pressure of xenon lamp is now again in normal scope, and stabilizer quits work, and shows, the control IC of stabilizer damages, and must change control IC;
6. exchange the output both positive and negative polarity of 12V direct supply and the both positive and negative polarity of tested HID stabilizer; namely; the negative pole of 12V direct supply is connect the positive pole of tested HID stabilizer; the positive pole of 12V direct supply connects the negative pole of tested HID stabilizer; now; reometer should not walked about as normally, if reometer is walked about as reverse protection pipe damages, must change reverse protection pipe.
The invention has the beneficial effects as follows: the serviceability with all parts detecting stabilizer fast, significantly improves maintenance efficiency.
Accompanying drawing explanation
Fig. 1 is the structural map of detected HID stabilizer.
1. high voltage package, 2. switching tube, 3. diode, 4. MOSFET, 5. transformer; 6. control IC, 7. continued flow resistance device, 8. time capacitor, 9. time resistor, 10. energy storage capacitor; 11. Constant Electric Current containers, 12. ignition capacitors, 13. reverse protection pipes, 14. adjustable resistors.
Embodiment
Accompanying drawing is the structural map of detected HID stabilizer, is made up of high voltage package 1, switching tube 2, diode 3, MOSFET 4, transformer 5, control IC6, continued flow resistance device 7, time capacitor 8, time resistor 9, energy storage capacitor 10, Constant Electric Current container 11, ignition capacitor 12, reverse protection pipe 13, adjustable resistor 14.
The present invention realizes with following technical scheme: the repair method of this HID stabilizer, and the instrument of outfit has: multimeter, 12V direct supply, digital electronic ammeter, arcing testing jig, Xe lamp bulb.
The first step, is connected the output line of detected HID stabilizer, is connected by the both positive and negative polarity of 12V direct supply with the both positive and negative polarity inlet wire of stabilizer with arcing testing jig;
Second step, the electric energy of conducting 12V direct supply, the switching tube 2 of stabilizer works, and the positive and negative polarities of arcing testing jig must spray spark,
If 1. there is no spark, show that the high-pressure energy of stabilizer is not enough, the turn ratio of more high-tension switching tube 2 or increase high voltage package 1 must be changed;
2. there is spark, but be less than 2 seconds discharge time, for the capacity of time capacitor 8 is less than normal, need change the time capacitor 8 of larger capacity or increase the resistance value of the time resistor 9 carrying electric signal;
3. there is spark, the fiery arc dia that range estimation spark produces must reach more than 3mm, if do not had, show that the high-pressure fire arc of stabilizer is strong not, be not enough to rapid spread xenon-133 gas, affect lighting effect, for energy storage capacitor 10 damages, must change energy storage capacitor 10, the capacity of two energy storage capacitors 10 is 4.7uf;
If 4. without high pressure, and the display of the reometer of 12V direct supply is up to 10 amperes, for commutation diode 3 or MOSFET 4 damage, changes after specifically measuring with multimeter;
If 5. without high pressure, and the display of the reometer of 12V direct supply only has about 300 milliamperes, for control IC 6 damages;
If 6. without high pressure, but switching tube 2 has work, and the display of the reometer of 12V direct supply only has about 3.5A, for high voltage package 1 or ignition capacitor 12 damage;
If 7. without high pressure, but switching tube 2 without work or the working time extreme, less than 0.2 second, for the pipe of switching tube 2 presses through height, must change;
3rd step, above inspection, by rear, disconnects the output line of detected stabilizer and arcing testing jig, then the output line of the stabilizer be detected is completed with xenon lamp is connected; Then, the power supply of conducting 12V direct supply again, stabilizer work,
1. xenon lamp dodges, extinguishes, shows that the subsequent current of stabilizer is under-supply, should change continued flow resistance device 7, the resistance of continued flow resistance device 7, a 1K Ω, another 680 Ω, changes after measuring with multimeter;
If 2. lighted, so, the pointer of reometer should at about 3.5A, and it is normal within one minute, dropping to about 3A later, if electric current is too high, vehicle power shortage or xenon lamp will be caused to start so tired, must adjust adjustable resistor 14, make working current at normal value;
3. after lighting, the shadow of Xe lamp bulb rocks severity, and for Constant Electric Current container 11 damages, the model of Constant Electric Current container 11 is: thin film capacitor, and capacity is 0.15uf ~ 0.22uf;
4., when detected stabilizer work is after 15 minutes, be reduced to 2.8A under electric current, show that the transformer 5 of stabilizer inside heats up too high, transformer 5 must be changed;
5., after the detected stabilizer work regular hour, the pipe pressure of xenon lamp is now again in normal scope, and stabilizer quits work, and shows, the control IC 6 of stabilizer damages, and must change control IC 6;
6. exchange the output both positive and negative polarity of 12V direct supply and the both positive and negative polarity of tested HID stabilizer; namely; the negative pole of 12V direct supply is connect the positive pole of tested HID stabilizer; the positive pole of 12V direct supply connects the negative pole of tested HID stabilizer; now; reometer should not walked about as normally, if reometer is walked about as reverse protection pipe 13 damages, must change reverse protection pipe 13.
Described arcing testing jig is made up of two ' Z ' shaped steel wires, and the bottom of two ' Z ' shaped steel wires is respectively welded with a lead-in wire, and the top of two ' Z ' shaped steel wires is oppositely corresponding, and bottom is locked on plank, forms the both positive and negative polarity testing jig that has 7mm gap.
Claims (2)
1. a repair method for HID stabilizer, the instrument of outfit has: multimeter, 12V direct supply, digital electronic ammeter, arcing testing jig, Xe lamp bulb,
The first step, is connected the output line of fault stabilizer with arcing testing jig, be connected by the both positive and negative polarity of 12V direct supply with the both positive and negative polarity inlet wire of stabilizer;
Second step, the electric energy of conducting 12V direct supply, the switching tube work of stabilizer, the positive and negative polarities of arcing testing jig must spray spark,
(1) if. there is no spark, show that the high-pressure energy of stabilizer is not enough, more high-tension switching tube must be changed or increase the turn ratio of high voltage package;
(2). there is spark, but be less than 2 seconds discharge time, for the capacity of time capacitor is less than normal, need change the time capacitor of larger capacity or increase the resistance value of the time resistor carrying electric signal;
(3). there is spark, the fiery arc dia that range estimation spark produces must reach more than 3mm, if do not had, show that the high-pressure fire arc of stabilizer is strong not, be not enough to rapid spread xenon-133 gas, affect lighting effect, for energy storage capacitor damages, must change energy storage capacitor, the capacity of two energy storage capacitors is 4.7uf;
(4) if. without high pressure, and the display of the reometer of 12V direct supply is up to 10 amperes, is that commutation diode or MOSFET damage, changes after specifically measuring with multimeter;
(5) if. without high pressure, and the reometer of 12V direct supply display only have about 300 milliamperes, for control IC damages;
(6) if. without high pressure, but switching tube has work, and the display of the reometer of 12V direct supply only has about 3.5A, is that high voltage package or ignition capacitor damage;
(7) if. without high pressure, but switching tube without work or the working time extreme, less than 0.2 second, for the pipe of switching tube presses through height, must change;
3rd step, above inspection, by rear, disconnects the output line of detected stabilizer and arcing testing jig, then the output line of the stabilizer be detected is completed with Xe lamp bulb is connected; Then, the power supply of conducting 12V direct supply again, stabilizer work,
(1). Xe lamp bulb dodges, extinguishes, shows that the subsequent current of stabilizer is under-supply, should change continued flow resistance device, the resistance of continued flow resistance device, a 1K Ω, another 680 Ω, changes after measuring with multimeter;
(2) if. light, so, the pointer of reometer at about 3.5A, should drop to about 3A in one minute later, if electric current is too high, will causes vehicle power shortage or Xe lamp bulb difficulty in starting, must adjust adjustable resistor, make working current at normal value;
(3). after lighting, the shadow of Xe lamp bulb rocks severity, and be Constant Electric Current container damage, the model of Constant Electric Current container is: thin film capacitor, and capacity is 0.15uf ~ 0.22uf;
(4). when detected stabilizer work is after 15 minutes, under electric current, be reduced to 2.8A, show that the transformer of stabilizer inside heats up too high, must transformer be changed;
(5). after the detected stabilizer work regular hour, the pipe pressure of Xe lamp bulb is now again in normal scope, and stabilizer quits work, and shows, the control IC of stabilizer damages, and must change control IC;
(6). exchange the output both positive and negative polarity of 12V direct supply and the both positive and negative polarity of tested HID stabilizer; namely; the negative pole of 12V direct supply is connect the positive pole of tested HID stabilizer; the positive pole of 12V direct supply connects the negative pole of tested HID stabilizer; now; reometer should not walked about as normally, if reometer is walked about as reverse protection pipe damages, must change reverse protection pipe.
2. the repair method of a kind of HID stabilizer according to claim 1, described arcing testing jig is made up of two ' Z ' shaped steel wires, the bottom of two ' Z ' shaped steel wires is respectively welded with a lead-in wire, the top of two ' Z ' shaped steel wires is oppositely corresponding, bottom is locked on plank, forms the both positive and negative polarity testing jig that has 7mm gap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310083967.6A CN103235248B (en) | 2013-03-16 | 2013-03-16 | Maintenance method of HID (high intensity discharge) ballast |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310083967.6A CN103235248B (en) | 2013-03-16 | 2013-03-16 | Maintenance method of HID (high intensity discharge) ballast |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103235248A CN103235248A (en) | 2013-08-07 |
| CN103235248B true CN103235248B (en) | 2015-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310083967.6A Expired - Fee Related CN103235248B (en) | 2013-03-16 | 2013-03-16 | Maintenance method of HID (high intensity discharge) ballast |
Country Status (1)
| Country | Link |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4095175A (en) * | 1977-03-24 | 1978-06-13 | Gte Sylvania Incorporated | Arc discharge lamp ballast tester |
| US5334912A (en) * | 1992-08-24 | 1994-08-02 | Usi Lighting, Inc. | Ground fault detector and associated logic for an electronic ballast |
| US6160362A (en) * | 1998-01-07 | 2000-12-12 | Philips Electronics North America Corporation | Ignition scheme for a high intensity discharge lamp |
| US6580275B2 (en) * | 2000-05-31 | 2003-06-17 | City University Of Hong Kong | Single sensor control of power converters |
| CN101271136A (en) * | 2007-03-21 | 2008-09-24 | 上海力兹照明电气有限公司 | Full-automatic on-line test approach of ballast and tester |
| CN201054851Y (en) * | 2007-06-29 | 2008-04-30 | 范振岳 | Discharge lamp tube stabilizer suitable for solar power supply |
| CN101360380A (en) * | 2007-08-05 | 2009-02-04 | 林福泳 | High-frequency electronic ballast trigger circuit and detection circuit |
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2013
- 2013-03-16 CN CN201310083967.6A patent/CN103235248B/en not_active Expired - Fee Related
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| CN103235248A (en) | 2013-08-07 |
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| C14 | Grant of patent or utility model | ||
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Inventor after: Li Dongwei Inventor before: Zhuang Jingyang |
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| TR01 | Transfer of patent right |
Effective date of registration: 20170307 Address after: The five flag village three Tai Zi Zhen 121200 Liaoning Province Linghai city under No. 306 Patentee after: Li Dongwei Address before: 362300 Nanan City, Liucheng street, the success of the Street No. 604 fuel company suite room, room 1279, No. Patentee before: Nan'an City Liucheng Gaojie Picture and Text Studio |
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Granted publication date: 20150121 Termination date: 20180316 |
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| CF01 | Termination of patent right due to non-payment of annual fee |