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CN203069701U - Electronic ballast reliability test device used for intelligent gas discharge lamp - Google Patents

Electronic ballast reliability test device used for intelligent gas discharge lamp Download PDF

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Publication number
CN203069701U
CN203069701U CN201320025673.3U CN201320025673U CN203069701U CN 203069701 U CN203069701 U CN 203069701U CN 201320025673 U CN201320025673 U CN 201320025673U CN 203069701 U CN203069701 U CN 203069701U
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China
Prior art keywords
ballast
circuit
gas discharge
controller
intelligent gas
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Expired - Lifetime
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CN201320025673.3U
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Chinese (zh)
Inventor
吴杜攀
王开伟
刘锦强
韩兴涛
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Fujian Raynen Technology Co Ltd
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FUJIAN RAYNEN ELECTRONICS Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

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Abstract

本实用新型公开了智能型气体放电灯用电子镇流器可靠性测试装置,智能型气体放电灯用电子镇流器可靠性测试装置,包括被测镇流器、电源、控制器、显示界面、键盘、镇流器输出电压检测电路和故障模拟电路,电源与被测镇流器电源输入端相连且为其提供工作电源,被测镇流器输出端与镇流器输出电压检测电路相连,镇流器输出电压检测电路将被测镇流器输出电压转化成低压后与控制器相连,故障模拟电路的控制口与控制器相连,控制器分别与键盘、显示界面相连。

The utility model discloses an electronic ballast reliability test device for an intelligent gas discharge lamp. The electronic ballast reliability test device for an intelligent gas discharge lamp comprises a ballast to be tested, a power supply, a controller, a display interface, The keyboard, the ballast output voltage detection circuit and the fault simulation circuit, the power supply is connected to the power input end of the ballast under test and provides working power for it, the output end of the ballast under test is connected to the ballast output voltage detection circuit, and the ballast The ballast output voltage detection circuit converts the output voltage of the tested ballast into low voltage and is connected to the controller, the control port of the fault simulation circuit is connected to the controller, and the controller is respectively connected to the keyboard and the display interface.

Description

Intelligent electronic ballast for gas discharging lamp RTA reliability test assembly
Technical field
The utility model relates to the pick-up unit of electronic product, refers to intelligent electronic ballast for gas discharging lamp RTA reliability test assembly especially.
Background technology
Present electric ballast RTA reliability test assembly also is in a kind of relatively more blank state.And mainly be the test for some basic parameters of electric ballast, do not reach the test for other aspect functions of electric ballast far away.Although certain effect has been played in the detection for every index of electric ballast combination property, can weigh the combination property of electric ballast to a certain extent.But the test for some main reliability aspects of electric ballast does not but reach requirement.
By the research situation of present electric ballast RTA reliability test assembly, the test for the electric ballast reliability at present mainly is at the functional test of electric ballast for gas-discharge lamp.And according to GB19510.13-2007 and on the net some data show, ballast resistor in use, it mainly is that following several situation is arranged to the influence of ballast resistor that the aging or fluorescent tube of fluorescent tube damages the back:
1. lamp has been opened a way when starting and maybe can't have been triggered (as gas leakage or light fixture loose contact etc.);
2. lamp is in use opened a way suddenly;
3. lamp connects load suddenly when zero load;
4. lamp short circuit when starting;
5. lamp short circuit in use (unloading phase of comprising and regular picture stage);
6. lamp socket electric leakage;
7. the rectifying effect when lamp is aging;
8. warm start (being that ballast resistor is attempted restarting after the blow-out).
Summary of the invention
At the deficiencies in the prior art, the purpose of this utility model is to provide a kind of and passes through analog ballast in use, the gas-discharge tube fluorescent tube wears out or fluorescent tube damages the back to the various situations of the influence of ballast resistor, judges the proving installation of electric ballast reliability.
Intelligent electronic ballast for gas discharging lamp RTA reliability test assembly, comprise tested ballast resistor, power supply, controller, display interface, keyboard, ballast resistor output voltage detecting circuit and fault simulation circuit, power supply links to each other with tested ballast power input end and provides working power for it, tested ballast output end links to each other with the ballast resistor output voltage detecting circuit, the ballast resistor output voltage detecting circuit links to each other with controller after tested ballast resistor output voltage is changed into low pressure, the control mouth of fault simulation circuit links to each other with controller, controller respectively with keyboard, display interface links to each other.
Described power supply is adjustable controlled AC power, adopt adjustable controlled AC power to carry out the control of output voltage, the ballast resistor that is used for the different rated voltages of test different capacity, in addition, also can satisfy be described among the GB 19510 test during ballast resistor needs ballast resistor is applied this requirement of operating voltage of 90% ~ 110%.
Described ballast resistor output voltage detecting circuit comprises bleeder circuit, mu balanced circuit, amplifier M1, A/D change-over circuit, optocoupler P1, resistance R 3, ballast output end V1 links to each other with bleeder circuit, bleeder circuit output termination mu balanced circuit links to each other with the tripod of amplifier M1 again, the crus secunda of amplifier M1 links to each other with A/D change-over circuit input end with the 7th pin, A/D change-over circuit output terminal links to each other with the input end of optocoupler P1, optocoupler P1 output terminal links to each other with an end and the controller of resistance R 3, another termination VCC of R3.Can detect the different phase of lamp work by above-mentioned different combination of analogue circuitry, be convenient in different phase light fixture be implemented open circuit, faults such as short circuit.
Described bleeder circuit is made up of the different bleeder circuit of polycomponent pressure ratio, and ballast resistor output voltage amplitude of variation is very big, from tens volts to several kilovolts, uses the bleeder circuit of the different intrinsic standoff ratios of many groups to become safe voltage to the voltage blast.
Described fault simulation circuit comprises switch, normal fluorescent tube, rectifying effect mimic channel, lamp socket electric leakage mimic channel, the anti-resistance of high-power low, the output terminal of switch links to each other with normal fluorescent tube, rectifying effect mimic channel, lamp socket electric leakage mimic channel, the anti-resistance of high-power low respectively, be used for the simulated high-pressure gas discharge lamp tube aging, damage and damage open a way in the back or short circuit after to the influence of ballast resistor.
Described switch uses high voltage bearing IGBT(insulated gate bipolar transistor), the grid of each IGBT links to each other with controller, source electrode and ballast output end one end connect together, drain electrode is connected respectively to an end of each load, the other end of load and the ballast output end other end connect together, and IGBT is good with the FZ200R65KF1 of Infineon.
Described rectifying effect mimic channel comprises diode D1 and resistance R 4, R5, diode D1 connects with resistance R 4, in parallel with resistance R 5 again, be used for bad high-voltage gas discharging light of simulation and produce arc current that rectifying effect, lamp cause when aging in frequent inconsistent effect of semiperiod continuously.
Described lamp socket electric leakage mimic channel comprises diode D2, D3, D4, D5, D6 and D7, D2, D3, D4 forward are serially connected, D5, D6, D7 oppositely are serially connected, the positive pole of D2 links to each other with the negative pole of D5, the negative pole of D4 links to each other with the positive pole of D7, is used for the abnormal operating state of bulbs such as the electric leakage of simulation lamp socket, short circuit and open circuit.
Advantage of the present utility model is to support that the electric ballast to various different capacities and rated voltage carries out reliability testing, the different demands that adapt to various occasions, can be good at simulating multiple different bulb malfunction situation, thereby the test electric ballast provides assurance for the reaction of the different conditions of HID bulb malfunction and the variation of various parameters for the reliability testing of electric ballast.
Description of drawings
Fig. 1 is intelligent electronic ballast for gas discharging lamp RTA reliability test assembly circuit block diagram;
Fig. 2 is ballast resistor output voltage detecting circuit schematic diagram;
Fig. 3 is the switch circuit schematic diagram;
Fig. 4 is rectifying effect mimic channel schematic diagram;
Fig. 5 is lamp socket electric leakage mimic channel schematic diagram.
Embodiment
Now be described in detail embodiment of the present utility model in conjunction with Figure of description.
As shown in Figure 1, intelligent electronic ballast for gas discharging lamp RTA reliability test assembly, comprise tested ballast resistor, power supply, controller, display interface, keyboard, ballast resistor output voltage detecting circuit and fault simulation circuit, power supply links to each other with tested ballast power input end and provides working power for it, tested ballast output end links to each other with the ballast resistor output voltage detecting circuit, the ballast resistor output voltage detecting circuit links to each other with controller after tested ballast resistor output voltage is changed into low pressure, the control mouth of fault simulation circuit links to each other with controller, controller respectively with keyboard, display interface links to each other.
Described power supply is adjustable controlled AC power, adopt adjustable controlled AC power to carry out the control of output voltage, the ballast resistor that is used for the different rated voltages of test different capacity, in addition, also can satisfy be described among the GB 19510 test during ballast resistor needs ballast resistor is applied this requirement of operating voltage of 90% ~ 110%.
As shown in Figure 2, described ballast resistor output voltage detecting circuit comprises bleeder circuit, mu balanced circuit, amplifier M1, A/D change-over circuit, optocoupler P1, resistance R 3, ballast output end V1 links to each other with bleeder circuit, bleeder circuit output termination mu balanced circuit links to each other with the tripod of amplifier M1 again, the crus secunda of amplifier M1 links to each other with A/D change-over circuit input end with the 7th pin, A/D change-over circuit output terminal links to each other with the input end of optocoupler P1, optocoupler P1 output terminal links to each other with an end, the controller of resistance R 3, another termination VCC of R3.Can detect the different phase of lamp work by above-mentioned different combination of analogue circuitry, be convenient in different phase light fixture be implemented open circuit, faults such as short circuit.
Described bleeder circuit is that the different bleeder circuit of polycomponent pressure ratio is formed, and ballast resistor output voltage amplitude of variation is very big, from tens volts to several kilovolts, uses the bleeder circuit of the different intrinsic standoff ratios of many groups to become safe voltage to the voltage blast.
As shown in Figure 1, described fault simulation circuit comprises switch, normal fluorescent tube, rectifying effect mimic channel, lamp socket electric leakage mimic channel, the anti-resistance of high-power low, the output terminal of switch links to each other with normal fluorescent tube, rectifying effect mimic channel, lamp socket electric leakage mimic channel, the anti-resistance of high-power low respectively, for the different operating state that more changes the bulb, the simulation fluorescent tube wears out or fluorescent tube damages the back to the influence of ballast resistor.
As shown in Figure 3, described switch uses high voltage bearing IGBT, the G utmost point of each IGBT links to each other with controller respectively, the S utmost point and ballast output end one end connect together, and the D utmost point is connected respectively to an end of each load, and the other end of load and the ballast output end other end connect together, IGBT is good with the FZ200R65KF1 of Infineon, withstand voltage 6500V can lead to the 200A electric current, maximum switching frequency 6KHZ.
As shown in Figure 4, described rectifying effect mimic channel comprises diode D1 and resistance R 4, R5, and diode D1 connects with resistance R 4, and is in parallel with resistance R 5 again, is used for arc current that analog modulation causes when aging in frequent inconsistent effect of semiperiod continuously.
As shown in Figure 5, described lamp socket electric leakage mimic channel comprises diode D2, D3, D4, D5, D6 and D7, D2, D3, D4 forward are serially connected, D5, D6, D7 oppositely are serially connected, the positive pole of D2 links to each other with the negative pole of D5, the negative pole of D4 links to each other with the positive pole of D7, is used for the abnormal operating state of bulbs such as the electric leakage of simulation lamp socket, short circuit and open circuit.
Adopt external control and monitoring equipment: when the keyboard of outside is imported unlike signal, by controller adjustable controlled AC power and switch are controlled, the ballast resistor output voltage detecting circuit is transferred to controller with the reaction of tested ballast resistor under HID bulb malfunction different conditions then, finally by the concrete operating state that is shown tested electric ballast by controller at display interface.Owing to adopted outside display device, just can carry out real-time monitoring for electric ballast in the duty that bulb is under the different faults state, understand thereby can compare comprehensive performance to electric ballast, provide certain help for the electricity maintenance of electric ballast.

Claims (8)

1.智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:包括被测镇流器、电源、控制器、显示界面、键盘、镇流器输出电压检测电路和故障模拟电路,电源与被测镇流器电源输入端相连且为其提供工作电源,被测镇流器输出端与镇流器输出电压检测电路相连,镇流器输出电压检测电路将被测镇流器输出电压转化成低压后与控制器相连,故障模拟电路的控制口与控制器相连,控制器分别与键盘、显示界面相连。 1. The electronic ballast reliability test device for intelligent gas discharge lamps is characterized in that it includes the ballast to be tested, a power supply, a controller, a display interface, a keyboard, a ballast output voltage detection circuit and a fault simulation circuit, The power supply is connected to the power input terminal of the ballast under test and provides working power for it, the output terminal of the ballast under test is connected to the ballast output voltage detection circuit, and the ballast output voltage detection circuit detects the output voltage of the ballast under test After being converted into low voltage, it is connected to the controller, the control port of the fault simulation circuit is connected to the controller, and the controller is connected to the keyboard and the display interface respectively. 2.根据权利要求1所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:电源为可调可控交流电源。 2. The electronic ballast reliability test device for intelligent gas discharge lamps according to claim 1, characterized in that: the power supply is an adjustable and controllable AC power supply. 3.根据权利要求1所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:所述镇流器输出电压检测电路包括分压电路、稳压电路、运放M1、A/D转换电路、光耦P1、电阻R3,镇流器输出端V1与分压电路相连,分压电路输出端接稳压电路再与运放M1的第三脚相连,运放M1的第二脚和第七脚与A/D转换电路输入端相连,A/D转换电路输出端与光耦P1的输入端相连,光耦P1输出端与电阻R3的一端及控制器相连,R3的另一端接VCC。 3. The electronic ballast reliability test device for intelligent gas discharge lamps according to claim 1, characterized in that: the ballast output voltage detection circuit includes a voltage divider circuit, a voltage stabilization circuit, an operational amplifier M1, A/D conversion circuit, optocoupler P1, resistor R3, the output terminal V1 of the ballast is connected to the voltage divider circuit, the output terminal of the voltage divider circuit is connected to the voltage regulator circuit and then connected to the third pin of the operational amplifier M1, the first pin of the operational amplifier M1 The second pin and the seventh pin are connected to the input end of the A/D conversion circuit, the output end of the A/D conversion circuit is connected to the input end of the optocoupler P1, the output end of the optocoupler P1 is connected to one end of the resistor R3 and the controller, and the other end of the R3 Connect one end to VCC. 4.根据权利要求3所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:所述分压电路由多组分压比不同的分压电路组成。 4. The electronic ballast reliability test device for intelligent gas discharge lamps according to claim 3, wherein the voltage dividing circuit is composed of multiple components with different voltage ratios. 5.根据权利要求1所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:所述故障模拟电路包括切换器、正常灯管、整流效应模拟电路、灯座漏电模拟电路、大功率低阻抗电阻,切换器的输出端分别与正常灯管、整流效应模拟电路、灯座漏电模拟电路、大功率低阻抗电阻相连。 5. The electronic ballast reliability test device for intelligent gas discharge lamps according to claim 1, wherein the fault simulation circuit includes a switcher, a normal lamp tube, a rectification effect simulation circuit, and a lamp holder leakage simulation circuit. The circuit, the high-power low-impedance resistor, and the output end of the switcher are respectively connected with the normal lamp tube, the rectification effect simulation circuit, the lamp holder leakage simulation circuit, and the high-power low-impedance resistor. 6.根据权利要求5所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:所述切换器使用耐高压的IGBT,每个IGBT的栅极与控制器相连,源极和镇流器输出端一端并接在一起,漏极分别连接到各负载的一端,负载的另一端与镇流器输出端另一端并接在一起。 6. The electronic ballast reliability test device for intelligent gas discharge lamps according to claim 5, characterized in that: the switch uses a high voltage IGBT, the gate of each IGBT is connected to the controller, and the source The pole and one end of the ballast output end are connected together in parallel, the drains are respectively connected to one end of each load, and the other end of the load is connected in parallel with the other end of the ballast output end. 7.根据权利要求5所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:所述整流效应模拟电路包括二极管D1和电阻R4、R5,二极管D1与电阻R4串联,再与电阻R5并联。 7. The electronic ballast reliability testing device for intelligent gas discharge lamps according to claim 5, characterized in that: the rectification effect simulation circuit includes diode D1 and resistors R4, R5, diode D1 is connected in series with resistor R4, Then connect in parallel with resistor R5. 8.根据权利要求5所述的智能型气体放电灯用电子镇流器可靠性测试装置,其特征在于:所述灯座漏电模拟电路包括二极管D2、D3、D4、D5、D6和D7,D2、D3、D4正向串接在一起,D5、D6、D7反向串接在一起,D2的正极与D5的负极相连,D4的负极与D7的正极相连。 8. The electronic ballast reliability test device for intelligent gas discharge lamps according to claim 5, characterized in that: said lamp holder leakage simulation circuit includes diodes D2, D3, D4, D5, D6 and D7, D2 , D3, D4 are positively connected in series, D5, D6, D7 are reversely connected in series, the positive pole of D2 is connected with the negative pole of D5, and the negative pole of D4 is connected with the positive pole of D7.
CN201320025673.3U 2013-01-15 2013-01-15 Electronic ballast reliability test device used for intelligent gas discharge lamp Expired - Lifetime CN203069701U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103455029A (en) * 2013-09-04 2013-12-18 江苏森莱浦光电科技有限公司 Short arc extra-high voltage projection lamp driver detector
CN105929265A (en) * 2016-04-15 2016-09-07 孝感致诚科技服务有限公司 Electrical aging device and method for electronic ballast
CN108802603A (en) * 2018-07-01 2018-11-13 刘贻有 With the tester of multigroup LED indication electric ballast test electric current
CN111182699A (en) * 2018-10-24 2020-05-19 殷创科技(上海)有限公司 Intelligent adjustable vehicle-mounted driver and passenger monitoring light source

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103455029A (en) * 2013-09-04 2013-12-18 江苏森莱浦光电科技有限公司 Short arc extra-high voltage projection lamp driver detector
CN105929265A (en) * 2016-04-15 2016-09-07 孝感致诚科技服务有限公司 Electrical aging device and method for electronic ballast
CN108802603A (en) * 2018-07-01 2018-11-13 刘贻有 With the tester of multigroup LED indication electric ballast test electric current
CN108802603B (en) * 2018-07-01 2021-05-14 刘贻有 Tester for indicating test current of electronic ballast by multiple groups of LEDs
CN111182699A (en) * 2018-10-24 2020-05-19 殷创科技(上海)有限公司 Intelligent adjustable vehicle-mounted driver and passenger monitoring light source

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