CN103235248A - Maintenance method of HID (high intensity discharge) ballast - Google Patents
Maintenance method of HID (high intensity discharge) ballast Download PDFInfo
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- CN103235248A CN103235248A CN2013100839676A CN201310083967A CN103235248A CN 103235248 A CN103235248 A CN 103235248A CN 2013100839676 A CN2013100839676 A CN 2013100839676A CN 201310083967 A CN201310083967 A CN 201310083967A CN 103235248 A CN103235248 A CN 103235248A
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- stabilizer
- direct supply
- positive
- hid
- work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
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- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
Abstract
Disclosed is a maintenance method of an HID (high intensity discharge) ballast. Tools such as a multimeter, a 12V direct-current power supply, a digital ammeter, an arcing test rack, and a Xeon bulb are provided. The arcing test rack is composed of two Z-shaped steel wires. A lead is welded to the bottom end of each Z-shaped steel wire. The top ends of the two Z-shaped steel wires are opposite. The bottom ends of the Z-shaped steel wires are locked on a wood board. The anode-cathode test rack is provided with a 7mm gap. The method has the advantages that parts of the ballast can be quickly tested by the method, and maintenance efficiency is improved evidently.
Description
Technical field
The present invention relates to a kind of motor vehicle illumination with the repair method of stabilizer, is a kind of repair method of HID stabilizer concretely.
Background technology
Stabilizer is the control assembly of HID xenon lamp, and because it is operated in abominable hot environment, inner damage parts is unavoidable, returns goods and central recessiveness or the dominance fault that exists of production, brings serious work load to manufacturer and service personnel.
Summary of the invention
The object of the present invention is to provide a kind of repair method of HID stabilizer, have the damaged location of quick maintenance stabilizer.
The present invention realizes with following technical scheme: the repair method of this HID stabilizer, the instrument of outfit has: multimeter, 12V direct supply, digital electronic ammeter, arcing testing jig, Xe lamp bulb.
The first step is connected the output line of fault stabilizer with the arcing testing jig, the both positive and negative polarity of 12V direct supply is connected with the both positive and negative polarity inlet wire;
Second step, the electric energy of conducting 12V direct supply, the switching tube work of stabilizer, the positive and negative polarities of arcing testing jig must spray spark,
1. if there is not spark, show the high-pressure energy deficiency of stabilizer, must change the turn ratio of more high-tension switching tube or increase high voltage package;
2. spark is arranged, but be less than 2 seconds discharge time, less than normal for the time capacitor volume, the resistance value that needs to change the time capacitor of bigger capacity or increase the time resistor of carrying electric signal;
3. spark is arranged, the fiery arc dia that the range estimation spark produces must reach more than the 3mm, if do not have, the high-pressure fire arc that shows stabilizer is strong inadequately, being not enough to the rapid spread xenon-133 gas, influencing the effect of lighting a lamp, is that energy storage capacitor damages, must change energy storage capacitor, the capacity of two energy storage capacitors is 4.7uf;
4. if no high pressure, and the reometer of 12V direct supply shows up to 10 amperes, is that commutation diode or MOSFET damage, specifically with changing after the multimeter measurement;
5. if no high pressure, and the reometer of 12V direct supply shows only have about 300 milliamperes, is control IC damage;
6. if no high pressure, but switching tube has work, and the reometer of 12V direct supply shows only have about 3.5A, is the damage of high voltage package or ignition capacitor;
7. if no high pressure, but switching tube does not have work or the working time is extreme, less than 0.2 second, for the pipe of switching tube press too high, must replacing;
The 3rd step after more than inspection is passed through, disconnected the output line of detected stabilizer and arcing testing jig, the output line of detected stabilizer was finished with xenon lamp to be connected again; Then, the power supply of conducting 12V direct supply again, stabilizer work,
1. after xenon lamp dodges, extinguish, show that the subsequent current of stabilizer is under-supply, should change the continued flow resistance device, the resistance of continued flow resistance device, a 1K Ω, another 680 Ω is with changing after the multimeter measurement;
2. if light, so, the pointer of reometer should be about 3.5A, drops to about 3A later in one minute, if electric current is too high, it is tired right to cause that vehicle power shortage or xenon lamp start, and must adjust adjustable resistor, makes working current at normal value;
3. after lighting, the shadow of Xe lamp bulb rocks severity, and for the Constant Electric Current container damages, the model of Constant Electric Current container is: thin film capacitor, capacity are 0.15uf ~ 0.22uf;
4. when detected stabilizer work after 15 minutes, be reduced to 2.8A under the electric current, the transformer that shows stabilizer inside heats up too high, must change transformer;
5. after the detected stabilizer work regular hour, the pipe of the xenon lamp of this moment is pressed again in normal scope, and stabilizer quits work, and shows, the control IC of stabilizer damages, and must change control IC;
6. exchange the output both positive and negative polarity of 12V direct supply and the both positive and negative polarity of tested HID stabilizer; namely; the negative pole of 12V direct supply is connect the positive pole of tested HID stabilizer; the positive pole of 12V direct supply connects the negative pole of tested HID stabilizer; at this moment; reometer should not walked about to normally, if reometer is walked about to the reverse protection pipe damages, must change the reverse protection pipe.
The invention has the beneficial effects as follows: have the serviceability of each parts of fast detecting stabilizer, significantly improve maintenance efficiency.
Description of drawings
Fig. 1 is the structural map of detected HID stabilizer.
1. high voltage package, 2. switching tube, 3. diode, 4. MOSFET, 5. transformer; 6. control IC, 7. continued flow resistance device, 8. time capacitor, 9. time resistor, 10. energy storage capacitor; 11. the Constant Electric Current container, 12. ignition capacitors, 13. reverse protection pipes, 14. adjustable resistors.
Embodiment
Accompanying drawing is the structural map of detected HID stabilizer, is made up of high voltage package 1, switching tube 2, diode 3, MOSFET 4, transformer 5, control IC6, continued flow resistance device 7, time capacitor 8, time resistor 9, energy storage capacitor 10, Constant Electric Current container 11, ignition capacitor 12, reverse protection pipe 13, adjustable resistor 14.
The present invention realizes with following technical scheme: the repair method of this HID stabilizer, the instrument of outfit has: multimeter, 12V direct supply, digital electronic ammeter, arcing testing jig, Xe lamp bulb.
The first step is connected the output line of detected HID stabilizer with the arcing testing jig, the both positive and negative polarity of 12V direct supply is connected with the both positive and negative polarity inlet wire of stabilizer;
Second step, the electric energy of conducting 12V direct supply, switching tube 2 work of stabilizer, the positive and negative polarities of arcing testing jig must spray spark,
1. if there is not spark, show the high-pressure energy deficiency of stabilizer, must change the turn ratio of more high-tension switching tube 2 or increase high voltage package 1;
2. spark is arranged, but be less than 2 seconds discharge time, less than normal for the capacity of time capacitor 8, the resistance value that needs to change the time capacitor 8 of bigger capacity or increase the time resistor 9 of carrying electric signal;
3. spark is arranged, the fiery arc dia that the range estimation spark produces must reach more than the 3mm, if do not have, the high-pressure fire arc that shows stabilizer is strong inadequately, being not enough to the rapid spread xenon-133 gas, influencing the effect of lighting a lamp, is that energy storage capacitor 10 damages, the capacity that must change 10, two energy storage capacitors 10 of energy storage capacitor is 4.7uf;
4. if no high pressure, and the reometer of 12V direct supply shows up to 10 amperes, is that commutation diode 3 or MOSFET 4 damage, specifically with changing after the multimeter measurement;
5. if no high pressure, and the reometer of 12V direct supply shows only have about 300 milliamperes, is control IC 6 damages;
6. if no high pressure, but switching tube 2 has work, and the reometer of 12V direct supply shows only have about 3.5A, is high voltage package 1 or ignition capacitor 12 damages;
7. if no high pressure, but switching tube 2 no work or working time are extreme, less than 0.2 second, for the pipe of switching tube 2 press too high, must replacing;
The 3rd step after more than inspection is passed through, disconnected the output line of detected stabilizer and arcing testing jig, the output line of detected stabilizer was finished with xenon lamp to be connected again; Then, the power supply of conducting 12V direct supply again, stabilizer work,
1. after xenon lamp dodges, extinguish, show that the subsequent current of stabilizer is under-supply, should change continued flow resistance device 7, the resistance of continued flow resistance device 7, a 1K Ω, another 680 Ω is with changing after the multimeter measurement;
2. if light, so, the pointer of reometer should be about 3.5A, and one minute drops to later on about 3A is normal, if electric current is too high, it is tired right to cause that vehicle power shortage or xenon lamp start, and the necessary adjustable resistor 14 of adjusting makes working current at normal value;
3. after lighting, the shadow of Xe lamp bulb rocks severity, and for Constant Electric Current container 11 damages, the model of Constant Electric Current container 11 is: thin film capacitor, capacity are 0.15uf ~ 0.22uf;
4. when detected stabilizer work after 15 minutes, be reduced to 2.8A under the electric current, the transformer 5 that shows stabilizer inside heats up too high, must change transformer 5;
5. after the detected stabilizer work regular hour, the pipe of the xenon lamp of this moment is pressed again in normal scope, and stabilizer quits work, and shows, the control IC 6 of stabilizer damages, and must change control IC 6;
6. exchange the output both positive and negative polarity of 12V direct supply and the both positive and negative polarity of tested HID stabilizer; namely; the negative pole of 12V direct supply is connect the positive pole of tested HID stabilizer; the positive pole of 12V direct supply connects the negative pole of tested HID stabilizer; at this moment; reometer should not walked about to normally, if reometer is walked about to reverse protection pipe 13 damages, must change reverse protection pipe 13.
Described arcing testing jig is made up of two ' Z ' shaped steel silks, and the bottom of two ' Z ' shaped steel silks respectively is welded with a lead-in wire, and the top of two ' Z ' shaped steel silks is oppositely corresponding, and the bottom is locked on the plank, forms a both positive and negative polarity testing jig that the 7mm gap is arranged.
Claims (2)
1. the repair method of a HID stabilizer, the instrument of outfit has: multimeter, 12V direct supply, digital electronic ammeter, arcing testing jig, Xe lamp bulb,
The first step is connected the output line of fault stabilizer with the arcing testing jig, the both positive and negative polarity of 12V direct supply is connected with the both positive and negative polarity inlet wire of stabilizer;
Second step, the electric energy of conducting 12V direct supply, the switching tube work of stabilizer, the positive and negative polarities of arcing testing jig must spray spark,
1. if there is not spark, show the high-pressure energy deficiency of stabilizer, must change the turn ratio of more high-tension switching tube or increase high voltage package;
2. spark is arranged, but be less than 2 seconds discharge time, less than normal for the time capacitor volume, the resistance value that needs to change the time capacitor of bigger capacity or increase the time resistor of carrying electric signal;
3. spark is arranged, the fiery arc dia that the range estimation spark produces must reach more than the 3mm, if do not have, the high-pressure fire arc that shows stabilizer is strong inadequately, being not enough to the rapid spread xenon-133 gas, influencing the effect of lighting a lamp, is that energy storage capacitor damages, must change energy storage capacitor, the capacity of two energy storage capacitors is 4.7uf;
4. if no high pressure, and the reometer of 12V direct supply shows up to 10 amperes, is that commutation diode or MOSFET damage, specifically with changing after the multimeter measurement;
5. if no high pressure, and the reometer of 12V direct supply shows only have about 300 milliamperes, is control IC damage;
6. if no high pressure, but switching tube has work, and the reometer of 12V direct supply shows only have about 3.5A, is the damage of high voltage package or ignition capacitor;
7. if no high pressure, but switching tube does not have work or the working time is extreme, less than 0.2 second, for the pipe of switching tube press too high, must replacing;
The 3rd step after more than inspection is passed through, disconnected the output line of detected stabilizer and arcing testing jig, the output line of detected stabilizer was finished with xenon lamp to be connected again; Then, the power supply of conducting 12V direct supply again, stabilizer work,
1. after xenon lamp dodges, extinguish, show that the subsequent current of stabilizer is under-supply, should change the continued flow resistance device, the resistance of continued flow resistance device, a 1K Ω, another 680 Ω is with changing after the multimeter measurement;
2. if light, so, the pointer of reometer should be about 3.5A, drops to about 3A later in one minute, if electric current is too high, it is tired right to cause that vehicle power shortage or xenon lamp start, and must adjust adjustable resistor, makes working current at normal value;
3. after lighting, the shadow of Xe lamp bulb rocks severity, and for the Constant Electric Current container damages, the model of Constant Electric Current container is: thin film capacitor, capacity are 0.15uf ~ 0.22uf;
4. when detected stabilizer work after 15 minutes, be reduced to 2.8A under the electric current, the transformer that shows stabilizer inside heats up too high, must change transformer;
5. after the detected stabilizer work regular hour, the pipe of the xenon lamp of this moment is pressed again in normal scope, and stabilizer quits work, and shows, the control IC of stabilizer damages, and must change control IC;
6. exchange the output both positive and negative polarity of 12V direct supply and the both positive and negative polarity of tested HID stabilizer; namely; the negative pole of 12V direct supply is connect the positive pole of tested HID stabilizer; the positive pole of 12V direct supply connects the negative pole of tested HID stabilizer; at this moment; reometer should not walked about to normally, if reometer is walked about to the reverse protection pipe damages, must change the reverse protection pipe.
2. the repair method of a kind of HID stabilizer according to claim 1, described arcing testing jig is made up of two ' Z ' shaped steel silks, the bottom of two ' Z ' shaped steel silks respectively is welded with a lead-in wire, the top of two ' Z ' shaped steel silks is oppositely corresponding, the bottom is locked on the plank, forms a both positive and negative polarity testing jig that the 7mm gap is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310083967.6A CN103235248B (en) | 2013-03-16 | 2013-03-16 | Maintenance method of HID (high intensity discharge) ballast |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310083967.6A CN103235248B (en) | 2013-03-16 | 2013-03-16 | Maintenance method of HID (high intensity discharge) ballast |
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| Publication Number | Publication Date |
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| CN103235248A true CN103235248A (en) | 2013-08-07 |
| CN103235248B CN103235248B (en) | 2015-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310083967.6A Expired - Fee Related CN103235248B (en) | 2013-03-16 | 2013-03-16 | Maintenance method of HID (high intensity discharge) ballast |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4095175A (en) * | 1977-03-24 | 1978-06-13 | Gte Sylvania Incorporated | Arc discharge lamp ballast tester |
| US5334912A (en) * | 1992-08-24 | 1994-08-02 | Usi Lighting, Inc. | Ground fault detector and associated logic for an electronic ballast |
| CN1256852A (en) * | 1998-01-07 | 2000-06-14 | 皇家菲利浦电子有限公司 | Electronic ballast |
| US20020030493A1 (en) * | 2000-05-31 | 2002-03-14 | Hui Shu-Yuen Ron | Single sensor control of power converters |
| CN201054851Y (en) * | 2007-06-29 | 2008-04-30 | 范振岳 | Discharge lamp tube stabilizer suitable for solar power supply |
| CN101271136A (en) * | 2007-03-21 | 2008-09-24 | 上海力兹照明电气有限公司 | Full-automatic on-line test approach of ballast and tester |
| CN101360380A (en) * | 2007-08-05 | 2009-02-04 | 林福泳 | High-frequency electronic ballast trigger circuit and detection circuit |
-
2013
- 2013-03-16 CN CN201310083967.6A patent/CN103235248B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4095175A (en) * | 1977-03-24 | 1978-06-13 | Gte Sylvania Incorporated | Arc discharge lamp ballast tester |
| US5334912A (en) * | 1992-08-24 | 1994-08-02 | Usi Lighting, Inc. | Ground fault detector and associated logic for an electronic ballast |
| CN1256852A (en) * | 1998-01-07 | 2000-06-14 | 皇家菲利浦电子有限公司 | Electronic ballast |
| US20020030493A1 (en) * | 2000-05-31 | 2002-03-14 | Hui Shu-Yuen Ron | Single sensor control of power converters |
| CN101271136A (en) * | 2007-03-21 | 2008-09-24 | 上海力兹照明电气有限公司 | Full-automatic on-line test approach of ballast and tester |
| CN201054851Y (en) * | 2007-06-29 | 2008-04-30 | 范振岳 | Discharge lamp tube stabilizer suitable for solar power supply |
| CN101360380A (en) * | 2007-08-05 | 2009-02-04 | 林福泳 | High-frequency electronic ballast trigger circuit and detection circuit |
Non-Patent Citations (2)
| Title |
|---|
| 王立武: "荧光灯电子镇流器IEC安全标准测试的研究", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 * |
| 王邦勤 等: "电子镇流器智能化在线检测系统研究", 《电子器件》 * |
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| CN103235248B (en) | 2015-01-21 |
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| C14 | Grant of patent or utility model | ||
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Inventor after: Li Dongwei Inventor before: Zhuang Jingyang |
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| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170307 Address after: The five flag village three Tai Zi Zhen 121200 Liaoning Province Linghai city under No. 306 Patentee after: Li Dongwei Address before: 362300 Nanan City, Liucheng street, the success of the Street No. 604 fuel company suite room, room 1279, No. Patentee before: Nan'an City Liucheng Gaojie Picture and Text Studio |
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Granted publication date: 20150121 Termination date: 20180316 |
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| CF01 | Termination of patent right due to non-payment of annual fee |