CN103230820A - Method for ball milling of electric porcelain raw material - Google Patents
Method for ball milling of electric porcelain raw material Download PDFInfo
- Publication number
- CN103230820A CN103230820A CN2013101662993A CN201310166299A CN103230820A CN 103230820 A CN103230820 A CN 103230820A CN 2013101662993 A CN2013101662993 A CN 2013101662993A CN 201310166299 A CN201310166299 A CN 201310166299A CN 103230820 A CN103230820 A CN 103230820A
- Authority
- CN
- China
- Prior art keywords
- ball
- electroceramics
- discarded
- electric porcelain
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Crushing And Grinding (AREA)
Abstract
The invention relates to a method for ball milling of an electric porcelain raw material, using discarded electric porcelain instead of ball stone, belonging to the field of production of silicate material. The method adopts ball stone as a ball milling medium, and discarded electric porcelain is added as a ball milling medium based on the existing ball stone as the ball milling medium. Specifically, the components of the discarded electric porcelain are required to be consistent with the components of the ball-milled raw material; the ratio of the discarded electric porcelain to the ball stone is 3:2; and the ratio of the material to water to the ball milling medium is 1:0.5-0.95:1.5-2.5. After the process is optimized, the economic benefit is remarkable. As to the ball stone amount required for ball milling of the electric porcelain raw material, 0.045 tons of ball stone needs to be consumed when 1 ton of electric porcelain raw material is ball-milled in the prior art; now the method is changed to partially use the discarded electric porcelain instead of the ball stone, only 0.015 tons of ball stone is needed, and 0.03 tons of ball stone is saved. Using 0.016 tons of discarded electric porcelain, disposal expense of the discarded electric porcelain is reduced.
Description
Technical field
The present invention relates to a kind of method of utilizing the alternative ballstone ball milling electroceramics raw material of discarded electroceramics, belong to silicate material and make the field.
Background technology
The electroceramics manufacturing is a kind of high energy consumption, high pollution, labor-intensive industry, at present, China strides forward towards conservation culture society, therefore, high energy consumption and wasting of resources type industry will be restricted, so, cut down the consumption of energy, reduce environmental pollution, strengthen the developing direction that technological innovation becomes the electroceramics industry.Ball-milling medium is one important procedure in the electric porcelain production, and it is optimized innovation, not only can bring huge economic benefit to enterprise, and can create bigger social benefit.
The electroceramics industry for several raw materials are mixed, satisfies certain particle and forms in process of production, accelerates physics and chemical reaction velocity in calcination process, improves electroceramics intensity, raw material ball must be worn into desirable granularity.The process shortcoming that adopts in traditional ball-milling technology is more: 1, ball-milling medium select single, not only the ball milling time long, and the wasting of resources is big; 2, energy consumption is bigger; 3, because dielectric material and quality good or not influence, increased the unstability of electroceramics composition of raw materials and properties of product.
Address these problems, aspect three, explore:
1, the material of ball-milling medium is selected.If the contained composition of ball-milling medium is approaching with the composition of the material of wanting ball milling, electric ceramic formulation is brought very big help.It both can stablize electroceramics anufacturability energy, the performance of all right stable electrical porcelain products.
2, the selection of ball-milling medium bulk density, size and shape.The bulk density height of ball-milling medium material is just strong to the percussion of electroceramics raw material; The profile of ball-milling medium is also not little to the influence of ball milling, mostly be the line contact between the oval ball-milling medium, and be the some contact between the spherical ball grinding media, and the impulsive force of spherical ball grinding media is strong, and the ball milling ability of oval medium is strong; The size of ball-milling medium is also not little to the influence of ball milling, and big ball-milling medium percussion is strong, and little ball-milling medium surface area is big, and ball action is strong.
3, the proportioning between material, water, the ball-milling medium.During ball milling electroceramics raw material, material is big to the ball milling influence with the ratio of water, when water is very few, and the mud thickness, concentration is bonded at ballstone (on the medium) greatly, weakens percussion and ball action.During dilutional hyponatremia, the mud dilution, ballstone (medium) skids mutually, reduces with the rotating lifting height of cylindrical shell, and grinding efficiency descends.
Summary of the invention
Purpose of the present invention is exactly the defective that overcomes prior art, and a kind of method of utilizing discarded electroceramics ball milling electroceramics raw material is provided.
Technical scheme of the present invention realizes by following approach, it adopts ballstone as ball-milling medium, original ballstone as the ball-milling medium basis on, add discarded electroceramics as ball-milling medium, be specially: the composition of discarded electroceramics should be consistent by the composition of the raw material of ball milling; The ratio of discarded electroceramics and ballstone is 3:2; The ratio of material, water, ball-milling medium is 1:0.5～0.95:1.5～2.5.
Behind this process optimization, remarkable in economical benefits.Need the ballstone amount from ball milling electroceramics raw material, originally ball milling electroceramics raw material is 1 ton, needs 0.045 ton of consumption ballstone, now changes the alternative ballstone of the discarded electroceramics of part utilization into and only needs 0.015 ton of ballstone, saves 0.03 ton of ballstone, reduces expenses 20 yuan/ton.Utilize 0.016 ton of discarded electroceramics, reduce 16 yuan of discarded electroceramics disposal costs.
The specific embodiment:
Specifically describe specific implementation method of the present invention below.
The present invention adopts ballstone as ball-milling medium, it original ballstone as the ball-milling medium basis on, add discarded electroceramics as ball-milling medium, be specially: the composition of discarded electroceramics should be consistent by the composition of the raw material of ball milling; The ratio of discarded electroceramics and ballstone is 3:2; The ratio of material, water, ball-milling medium is 1:0.5～0.95:1.5～2.5.
Wherein, the hardness of ballstone and discarded electroceramics adopts not third constellations 9-9.5.The size of ballstone is Φ 25～Φ 55mm, is shaped as sphere and ellipse.The size of discarded electroceramics is diameter 30-50 millimeter, and the garden shape of being shaped as is hung and burnt head and garden shape solid.
Core of the present invention is how to select the composition of discarded electroceramics, shape, size and material: water: the ratio of ball-milling medium, and both reached the raising grinding efficiency, turned waste into wealth, economize on resources, can stablize the purpose of electroceramics production technology and electrotechnical porcelain product quality again.
Operation principle and practical operation at ball mill, respectively to discarding the shape of electroceramics, hardness, size and material, water, the aspects such as ratio of ballstone and medium are improved, selecting for use by original Morse 6.5～7 of ballstone hardness is increased to 8～9.5, the size of ballstone is reduced to by Φ 70～Φ 110mm. Φ 25～Φ 55mm, shape is by prismatic, egg type, hexagon, inconsistent shape such as square changes sphere and ellipse into, hang the burning head with what the selection of discarded electroceramics concentrated on garden shape, the solid electroceramics of garden cylindricality, it is the 30-50 millimeter that size is selected diameter respectively, the interpolation of ballstone and discarded electroceramics is respectively 40% and 60% of total addition level, make ball-milling medium and electroceramics raw material in ball mill, increase collision and pulverizing probability in the production run like this, increased the surface area of ball-milling medium contact electroceramics raw material, reduced the space of ball-milling medium and raw material, simultaneously, adjust in the production run of ball mill carrier and expect, water, the ratio of ball-milling medium, by original material: water: ball-milling medium=1:1～1.2:1.5～1.8 change 1:0.5～0.95:1.5～2.5 into, reduce water consumption, increase the abrasive media of some, make to reach good proportioning between the three, reduce invalid work done.
Simultaneously, adopt the large-tonnage ball mill to replace original small grinder, change the ball mill liner into aluminium matter ceramic liner by siliceous material, increased liner intensity, and the relative electroceramics material composition of alumina ceramics is useful, along with ball mill is constantly produced, and circulation constantly increases discarded electroceramics and ballstone, also mix along with discarded electroceramics and ballstone amount reduce, also constantly increased the component content of electroceramics in the electroceramics raw material, significantly reduced because electric porcelain production technology and electrotechnical porcelain product performance have been stablized in the influence that the material composition that ball milling brings changes significantly, promoted the raising of electrotechnical porcelain product quality.
Claims (4)
1. the method for a ball milling electroceramics raw material, its adopts ballstone as ball-milling medium, it is characterized in that: it original ballstone as the ball-milling medium basis on, add discarded electroceramics as ball-milling medium, be specially:
A) composition of discarded electroceramics should be consistent by the composition of the raw material of ball milling;
B) ratio of discarded electroceramics and ballstone is 3:2;
B) ratio of material, water, ball-milling medium is 1:0.5～0.95:1.5～2.5.
2. the method for a kind of ball milling electroceramics raw material according to claim 1 is characterized in that the hardness of described ballstone and discarded electroceramics adopts not third constellations 9-9.5.
3. according to the method for claim 1,2 described a kind of ball milling electroceramics raw materials, the size that it is characterized in that described ballstone is Φ 25～Φ 55mm, is shaped as sphere and ellipse.
4. according to the method for claim 1,2 described a kind of ball milling electroceramics raw materials, the size that it is characterized in that described discarded electroceramics is diameter 30-50 millimeter, and the garden shape of being shaped as is hung and burnt head and garden shape solid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101662993A CN103230820A (en) | 2013-05-08 | 2013-05-08 | Method for ball milling of electric porcelain raw material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101662993A CN103230820A (en) | 2013-05-08 | 2013-05-08 | Method for ball milling of electric porcelain raw material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103230820A true CN103230820A (en) | 2013-08-07 |
Family
ID=48878928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013101662993A Pending CN103230820A (en) | 2013-05-08 | 2013-05-08 | Method for ball milling of electric porcelain raw material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103230820A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693944A (en) * | 2013-12-23 | 2014-04-02 | 武汉科技大学 | Aluminum-silicon lightweight aggregate based on low-voltage electric porcelain waste material and preparation method thereof |
| CN106000566A (en) * | 2016-05-26 | 2016-10-12 | 景德镇百特威尔新材料有限公司 | Novel ball-milling method used for magnetic material industry |
| CN106732973A (en) * | 2016-12-20 | 2017-05-31 | 福建良格厨卫有限公司 | A kind of ball grinding method of ceramic mud |
| CN112898003A (en) * | 2021-03-18 | 2021-06-04 | 湖南省醴陵市华电电瓷制造有限公司 | High-strength siliceous brown glaze electric porcelain and preparation method thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3521825A (en) * | 1967-02-13 | 1970-07-28 | Westinghouse Electric Corp | Milling process |
| US5611829A (en) * | 1995-06-20 | 1997-03-18 | Minnesota Mining And Manufacturing Company | Alpha alumina-based abrasive grain containing silica and iron oxide |
| CN2516245Y (en) * | 2002-02-04 | 2002-10-16 | 王新生 | High-alumina porcelain ball for egg-shaped briquet machine |
| CN1471388A (en) * | 2000-08-31 | 2004-01-28 | ˹����ҩƷ���ô�˾ | Milled particles |
| CN101696112A (en) * | 2009-10-30 | 2010-04-21 | 蓝辉 | Method for preparing medium and high-aluminum abrasion-resistant ceramic product by using rolling rod waste |
| CN101745641A (en) * | 2008-12-19 | 2010-06-23 | 鞍山钢铁集团公司 | Method for grinding refined block iron by semi-autogenous grinding way |
| CN102489366A (en) * | 2011-12-31 | 2012-06-13 | 殷杨合 | Method for rapid wet ball milling of electrical porcelain raw materials |
-
2013
- 2013-05-08 CN CN2013101662993A patent/CN103230820A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3521825A (en) * | 1967-02-13 | 1970-07-28 | Westinghouse Electric Corp | Milling process |
| US5611829A (en) * | 1995-06-20 | 1997-03-18 | Minnesota Mining And Manufacturing Company | Alpha alumina-based abrasive grain containing silica and iron oxide |
| CN1471388A (en) * | 2000-08-31 | 2004-01-28 | ˹����ҩƷ���ô�˾ | Milled particles |
| CN2516245Y (en) * | 2002-02-04 | 2002-10-16 | 王新生 | High-alumina porcelain ball for egg-shaped briquet machine |
| CN101745641A (en) * | 2008-12-19 | 2010-06-23 | 鞍山钢铁集团公司 | Method for grinding refined block iron by semi-autogenous grinding way |
| CN101696112A (en) * | 2009-10-30 | 2010-04-21 | 蓝辉 | Method for preparing medium and high-aluminum abrasion-resistant ceramic product by using rolling rod waste |
| CN102489366A (en) * | 2011-12-31 | 2012-06-13 | 殷杨合 | Method for rapid wet ball milling of electrical porcelain raw materials |
Non-Patent Citations (3)
| Title |
|---|
| 孔海发: "从经济角度论球磨介质的选择", 《佛山陶瓷》 * |
| 陈国生: "新型研磨介质材料在墙地砖生产中的应用", 《陶瓷》 * |
| 黄平环: "浅谈研磨介质的若干问题", 《电瓷避雷器》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693944A (en) * | 2013-12-23 | 2014-04-02 | 武汉科技大学 | Aluminum-silicon lightweight aggregate based on low-voltage electric porcelain waste material and preparation method thereof |
| CN103693944B (en) * | 2013-12-23 | 2016-08-17 | 武汉科技大学 | Aluminium of based on low tension electrical porcelain waste material silicon system aglite and preparation method thereof |
| CN106000566A (en) * | 2016-05-26 | 2016-10-12 | 景德镇百特威尔新材料有限公司 | Novel ball-milling method used for magnetic material industry |
| CN106732973A (en) * | 2016-12-20 | 2017-05-31 | 福建良格厨卫有限公司 | A kind of ball grinding method of ceramic mud |
| CN112898003A (en) * | 2021-03-18 | 2021-06-04 | 湖南省醴陵市华电电瓷制造有限公司 | High-strength siliceous brown glaze electric porcelain and preparation method thereof |
| CN112898003B (en) * | 2021-03-18 | 2021-09-21 | 湖南省醴陵市华电电瓷制造有限公司 | High-strength siliceous brown glaze electric porcelain and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109516772B (en) | A kind of light and high-strength waste glass ceramsite and its preparation method | |
| CN103664195B (en) | Standardized continuous treatment method of ceramic raw material and production line thereof | |
| CN103230820A (en) | Method for ball milling of electric porcelain raw material | |
| CN103382124B (en) | A kind of molybdenum tailings air-entrained concrete building block and preparation method thereof | |
| CN101935203B (en) | Method for manufacturing household ceramic | |
| CN102557583A (en) | Energy-saving dry powder production method for building ceramics | |
| CN101502815A (en) | Method for preparing zirconium orthosilicate | |
| CN103147343A (en) | Bobbin body paper made of waste paper pulp and production process thereof | |
| CN105000570A (en) | Production method for ultrafine low-conductivity calcined kaolin | |
| CN103664137A (en) | Method for preparing ceramic by mainly taking kaolin tailing as raw material | |
| CN103706453A (en) | Method and device for independently producing sand by using vertical shaft impact crusher | |
| CN103130510A (en) | Composite dispersing agent applied to architectural ceramics and application | |
| CN104944923A (en) | Polished tile and making method thereof | |
| CN101985394B (en) | Method for reclaiming solid wastes in ceramic tile producing process | |
| CN103979998B (en) | hollow foam ceramic plate and preparation method thereof | |
| CN102489366A (en) | Method for rapid wet ball milling of electrical porcelain raw materials | |
| CN103739276B (en) | A kind of abrasive brick and preparation method thereof | |
| CN102060541A (en) | Production method of polished tile | |
| CN104003742B (en) | A kind of high silicon magnesite tailings prepares the method for magnesium silica sand | |
| CN107117939A (en) | A kind of method that utilization waste slag of aluminum prepares energy-saving blue and white porcelain domestic ceramics idiosome | |
| CN102659391B (en) | Environmentally-friendly energy-saving dry seepage-proofing material and manufacturing method thereof | |
| CN101786863A (en) | Production method of large-size insulator of 95 % ceramics | |
| CN103880400A (en) | Ultrawhite wear-resistant ceramic tile and production technique thereof | |
| CN203558979U (en) | Standardized continuous treatment production line for ceramic raw materials | |
| CN106365496A (en) | Novel cement grinding aid and cement thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130807 |