CN101985394B - Method for reclaiming solid wastes in ceramic tile producing process - Google Patents
Method for reclaiming solid wastes in ceramic tile producing process Download PDFInfo
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- CN101985394B CN101985394B CN 201010522393 CN201010522393A CN101985394B CN 101985394 B CN101985394 B CN 101985394B CN 201010522393 CN201010522393 CN 201010522393 CN 201010522393 A CN201010522393 A CN 201010522393A CN 101985394 B CN101985394 B CN 101985394B
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Abstract
The invention discloses a method for reclaiming solid wastes in a ceramic tile producing process. The method comprises the following steps of: collecting sludge formed by waste powder and waste blanks, collecting waste ceramic tiles, collecting sludge dregs formed by sediment of waste solid materials which are generated in a raw material machining process and then flow into a sewage pool with sewage, and collecting the waste solid materials which are generated in the production and processing process of a ceramic tile product, wherein the waste solid materials comprise waste polishing dregs, waste ceramic dregs, waste edging dregs, waste striking dregs, waste edge polishing dregs and waste chamfering dregs. The method is characterized in that: the waste polishing dregs, which are from a sintered product processing and finishing process involving polishing, flow together with sewage to the sewage pool II to settle down and be recovered. By the method, problems of sorting reclamation and reasonable utilization of the scrap materials generated in the ceramic tile producing process are solved; the cost is low; and the utilization rate is high.
Description
Technical field
The present invention relates to method for reclaiming solid wastes, specifically relate to the recovery method of the solid waste that produces in the ceramic tile producing process.
Background technology
The non-renewable mineral wealth such as the energy that the consumption of traditional ceramics brick need of production is a large amount of and clay, feldspar, quartz.In process of production, can produce a large amount of solid wastes again.In the polished tile production process, the raw material during Raw material processing is scattered, slurry is scattered, wash ball, wash ground etc., and the solid waste of generation forms sludge silt into sewage lagoon through precipitation along with sewage confluxes; Being scattered when powder is carried can produce useless powder; Can produce useless base substrate and useless powder during moulding; Can produce useless base substrate when dry; Can produce useless base substrate and useless ceramic tile when burning till; Edging in the product processing and sorting operation after burning till (being the alleged polishing process of polished tile production industry), strike off, polish (comprising corase grind, correct grinding, polishing), correct grinding limit, chamfering and can produce the waste residues such as useless ceramic tile and brick slag, brick bits, abrasive particle, abrasive dust, and a large amount of sewage, waste residue confluxes into sewage lagoon with sewage, forms sludge silt with the sewage of Raw material processing through precipitation.Because polished tile uses blank raw material to decorate, these solid wastes are directly recycled, and can affect color, the firing temperature of polished tile product, make the polished tile foaming produce pin hole, affect the quality of polished tile product.Therefore, these solid waste generally all polished brick manufacturing enterprise discharged as solid refuse.The solid waste of flood tide has not only caused the great wasting of resources, also environment is exerted heavy pressures on.How aspect these solid wastes of recycling, these solid wastes all are used to produce light porous ceramic product usually.Application number is that 200910038098 patent documents have disclosed the production method of using polishing slag production microlith ceramic tile, application number is that 2010101171324 patent document has disclosed a kind of method of using polishing brick sludge to produce devitrified glass, application number is that 011076860 patent document has disclosed a kind of method of using polished brick waste mud to produce haydite, and application number is that 2004100790209 patent document has disclosed a kind of method of using polished waste material production ceramic tile.Because be subject to these products characteristics restrictions, the output of product is limited, be difficult to digest polished tile and produce the flood tide solid waste that produces, and how solid waste could reclaims also existing problems effectively like this.Therefore, the method that needs more effective these solid wastes of recovery of exploitation.
Summary of the invention
The purpose of this invention is to provide a kind of is practicable, the method for reclaiming solid wastes in the ceramic tile producing process cheaply to existing ceramic tile production enterprise, solve solid waste and directly recycle color, the firing temperature that affects the ceramic tile product, with the technical problem that makes ceramic tile foaming generation hole, utilize to greatest extent the solid waste that produces in the ceramic tile producing process, to reduce the solid waste discharging in the ceramic tile producing process, reduce the mineral wealth waste in the ceramic tile producing process and the pressure that environment is caused.
The present invention is as follows for the technical solution that provides is provided:
Method for reclaiming solid wastes in a kind of ceramic tile producing process, the sludge silt that the solid waste that comprise the mud dung collecting useless powder and useless base substrate and form, collect the waste ceramic brick, the Raw material processing operation produces confluxes and forms once precipitation into sewage lagoon along with sewage, and collect the solid waste that forms in the process of manufacture after the ceramic tile product burns till;
The solid waste that forms in the process of manufacture after this burns till comprises polishing slag, waste ceramic slag, edging waste residue, strikes off waste residue, finish grindes limit waste residue, chamfering waste residue;
It is characterized in that, the recovery of described polishing slag be will comprise in the product processing and sorting operation after burning till the waste residue that produces of polishing conflux with sewage and reclaim through forming precipitation into sewage lagoon two.
As further specifying of such scheme, the recovery of described sludge silt is edging in the product processing and sorting operation after burning till, the waste residue that strikes off generation to be confluxed with sewage form precipitation into described sewage lagoon one and reclaim.
Further, the recovery of described waste ceramic slag is in the product processing and sorting operation after burning till edging, the waste residue that strikes off generation to be confluxed with sewage to form the waste ceramic slag through precipitation in the sewage lagoon three and reclaim.
To be the waste residue that in the product processing and sorting operation after burning till edging produced with sewage conflux in the sewage lagoon four to form through precipitation reclaims in the recovery of described edging waste residue.
The described recovery that strikes off waste residue is will strike off the waste residue of generation in the product processing and sorting operation after burning till to conflux in the sewage lagoon five to form through precipitation with sewage and reclaim.
To be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux in the described sewage lagoon one to form through precipitation reclaims in the recovery of described sludge silt.
The recovery of described correct grinding limit waste residue is will finish grind waste residue that the limit produces in the product processing and sorting operation after burning till to conflux in the sewage lagoon six to form through precipitation with sewage and reclaim.
To be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim in the recovery of described waste ceramic slag.
To be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon one and reclaim in the recovery of described sludge silt.
To be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the sewage lagoon seven and reclaim in the recovery of described chamfering waste residue.
To be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the described sewage lagoon six and reclaim in the recovery of described correct grinding limit waste residue.
To be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim in the recovery of described waste ceramic slag.
Described mud dung is divided into light mud dung and dark mud dung is stacked respectively, described waste ceramic brick is divided into light waste ceramic brick and dark waste ceramic brick is stacked respectively, described sludge silt is divided into light sludge silt and dark sludge silt is stacked respectively, described waste ceramic slag is divided into light waste ceramic slag and dark waste ceramic slag is stacked respectively, described edging waste residue is divided into light edging waste residue and dark edging waste residue is stacked respectively, the described waste residue that strikes off is divided into light color and strikes off waste residue and dark color and strike off waste residue and stack respectively, described correct grinding limit waste residue is divided into light color correct grinding limit waste residue and dark correct grinding limit waste residue is stacked respectively, and described chamfering waste residue is divided into light chamfering waste residue and dark chamfering waste residue is stacked respectively.
The sewage of described sewage lagoon one, sewage lagoon three, sewage lagoon four, sewage lagoon five, sewage lagoon six, sewage lagoon seven confluxes in the sewage lagoon two again.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
Because the solid waste that the Raw material processing operation produces forms sludge silt into sewage lagoon once precipitation along with sewage confluxes, the waste residue that produces in the product processing and sorting operation after burning till forms polishing slag into sewage lagoon two through precipitation along with sewage confluxes, may cause the waste residue that produces in the product processing and sorting operation of ceramic tile base substrate foaming generation pin hole not mix with the solid waste that the Raw material processing operation produces, therefore, the sludge silt that the solid waste that is produced by the Raw material processing operation forms through precipitation can be back to ceramic body and not produce the base substrate quality problems such as pin hole that foam; Edging in the product processing and sorting operation, strike off, finish grind waste residue that limit, chamfering produce and conflux in the independent sewage lagoon with sewage, do not mix through the polishing slag that precipitation forms with sewage lagoon two, these edgings, strike off, finish grind waste residue that limit, chamfering produce and might can be back to ceramic body and not produce the base substrate quality problems such as pin hole that foam, like this, the waste residue that produces in the ceramic tile producing process, mud just can be back to ceramic body to greatest extent.Owing to mud dung, waste ceramic brick, sludge silt, waste ceramic slag, edging waste residue, strike off waste residue, correct grinding limit waste residue, chamfering waste residue and all be divided into light color and dark color, can be respectively applied to produce light ceramic tile base substrate and dark ceramic tile base substrate to them, thereby reduce these waste materials to the impact of ceramic tile color; During the production polished tile, the bed material of these waste materials for blank, substantially on the not impact of surface color of polished tile, produce when the glaze ceramic tile is arranged, can basically eliminate use solid waste on the impact of ceramic tile color by the color of adjustment glaze.When using these solid wastes, the impact of base substrate being burnt till according to various waste materials, adjust content and other raw material the proportioning in base substrate of various waste materials in base substrate, can eliminate and use these solid wastes on the impact of base substrate temperature, to greatest extent the solid waste that produces in the ceramic tile producing process is back in the ceramic tile of producing.Technical scheme provided by the invention is as long as on the basis of existing ceramic tile production enterprise sewage collection system, can realize at original sewage lagoon and the other sewage lagoon (a perhaps cover settlement of sewage treatment system) that increases of settlement of sewage treatment system, can substantially not change the sewage discharge of existing ceramic tile production enterprise, water channel confluxes, being practicable, also is that cost is minimum.
Embodiment
Embodiment 1
In ceramic tile production, collect useless powder and useless base substrate as the mud dung; Collect the waste ceramic brick, and be broken into the following useless porcelain powder of 1mm; Squeezing becomes sludge silt to the solid waste that the Raw material processing operation produces through precipitation into sewage lagoon one along with sewage confluxes; Comprise in the product processing and sorting operation after burning till that waste residue that corase grind, correct grinding, polishing produce confluxes in the sewage lagoon two with sewage, squeezing becomes polishing slag through precipitation; Edging in the product processing and sorting operation, the waste residue that strikes off generation conflux in the sewage lagoon three with sewage, fish for to be filtered dry through precipitation to form the waste ceramic slag, and the sewage of sewage lagoon three confluxes in the sewage lagoon two again, focuses on sewage; The waste residue that the correct grinding limit produces in the product processing and sorting operation confluxes with sewage in the sewage lagoon six, fishes for to be filtered dry through precipitation to form correct grinding limit waste residue, and the sewage of sewage lagoon six confluxes in the sewage lagoon two again, focuses on sewage; The waste residue that chamfering produces in the product processing and sorting operation confluxes with sewage in the sewage lagoon two, squeezing becomes polishing slag through precipitation, the waste residue that perhaps chamfering produces in the product processing and sorting operation confluxes with sewage in the sewage lagoon seven, fish for to be filtered dry through precipitation and form the chamfering waste residue, the sewage of sewage lagoon seven confluxes in the sewage lagoon two again, focuses on sewage.The sewage of sewage lagoon one also can conflux in the sewage lagoon two again, focuses on sewage.More than various solid wastes except polishing slag, the color after all burning till according to solid waste is divided into light color and dark two kinds of pile up separately, the base substrate for the production of light ceramic tile of light color, the dark base substrate for the production of dark ceramic tile; During the production polished tile, be used for the bed material of polished tile base substrate, whether chamfering waste residue wherein is used for the bed material of base substrate, decide according to whether affecting the base substrate foaming.When using these solid wastes, can be a kind of as blank raw material of these waste materials, according to the impact of various solid wastes on temperature, adjust the proportioning of other raw material in the content of these solid wastes and the base substrate, to satisfy requirement and the coupling of base substrate bed material and fabric or the coupling of base substrate and glaze of burning till, produce qualified ceramic tile product.When production has the glaze ceramic tile, according to the subtle change of base substrate color, adjust color and the opacity of glaze, can produce the ceramic tile that glaze color, quality meet the demands.
Above embodiment only is of the present invention specifying.
Claims (13)
1. the method for reclaiming solid wastes in the ceramic tile producing process, the sludge silt that the solid waste that comprise the mud dung collecting useless powder and useless base substrate and form, collect the waste ceramic brick, the Raw material processing operation produces confluxes and forms once precipitation into sewage lagoon along with sewage, and collect the solid waste that forms in the process of manufacture after the ceramic tile product burns till;
The solid waste that forms in the process of manufacture after this burns till comprises polishing slag, waste ceramic slag, edging waste residue, strikes off waste residue, finish grindes limit waste residue, chamfering waste residue;
It is characterized in that, the recovery of described polishing slag be will comprise in the product processing and sorting operation after burning till the waste residue that produces of polishing conflux with sewage and reclaim through forming precipitation into sewage lagoon two.
2. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that the recovery of described sludge silt is edging in the product processing and sorting operation after burning till, the waste residue that strikes off generation to be confluxed with sewage form precipitation into described sewage lagoon one and reclaim.
3. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that the recovery of described waste ceramic slag is in the product processing and sorting operation after burning till edging, the waste residue that strikes off generation to be confluxed with sewage to form the waste ceramic slag through precipitation in the sewage lagoon three and reclaim.
4. to be the waste residue that in the product processing and sorting operation after burning till edging produced with sewage conflux in the sewage lagoon four to form through precipitation reclaims for the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, the recovery that it is characterized in that described edging waste residue.
5. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that the described recovery that strikes off waste residue is will strike off the waste residue of generation in the product processing and sorting operation after burning till to conflux in the sewage lagoon five to form through precipitation with sewage and reclaim.
6. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that to be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux in the described sewage lagoon one to form through precipitation reclaims in the recovery of described sludge silt.
7. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that the recovery of described correct grinding limit waste residue is will finish grind waste residue that the limit produces in the product processing and sorting operation after burning till to conflux in the sewage lagoon six to form through precipitation with sewage and reclaim.
8. to be waste residue that correct grinding limit in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim for the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 3, the recovery that it is characterized in that described waste ceramic slag.
9. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that to be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon one and reclaim in the recovery of described sludge silt.
10. the method for reclaiming solid wastes in a kind of ceramic tile producing process according to claim 1, it is characterized in that to be the waste residue that in the product processing and sorting operation after burning till chamfering produced with sewage conflux forms precipitation in the sewage lagoon seven and reclaim in the recovery of described chamfering waste residue.
11. according to claim 3 or the method for reclaiming solid wastes in 8 described a kind of ceramic tile producing process, it is characterized in that to be waste residue that chamfering in the product processing and sorting operation after burning till is produced with sewage conflux forms precipitation in the described sewage lagoon three and reclaim in the recovery of described waste ceramic slag.
12. according to claim 1 or the method for reclaiming solid wastes in 3 or 4 or 5 or 7 or 10 described a kind of ceramic tile producing process, it is characterized in that, described mud dung is divided into light mud dung and dark mud dung is stacked respectively, described waste ceramic brick is divided into light waste ceramic brick and dark waste ceramic brick is stacked respectively, described sludge silt is divided into light sludge silt and dark sludge silt is stacked respectively, described waste ceramic slag is divided into light waste ceramic slag and dark waste ceramic slag is stacked respectively, described edging waste residue is divided into light edging waste residue and dark edging waste residue is stacked respectively, the described waste residue that strikes off is divided into light color and strikes off waste residue and dark color and strike off waste residue and stack respectively, described correct grinding limit waste residue is divided into light color correct grinding limit waste residue and dark correct grinding limit waste residue is stacked respectively, and described chamfering waste residue is divided into light chamfering waste residue and dark chamfering waste residue is stacked respectively.
13. according to claim 1 or the method for reclaiming solid wastes in 3 or 4 or 5 or 7 or 10 described a kind of ceramic tile producing process, it is characterized in that the sewage of described sewage lagoon one, sewage lagoon three, sewage lagoon four, sewage lagoon five, sewage lagoon six, sewage lagoon seven confluxes in the sewage lagoon two again.
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| CN 201010522393 CN101985394B (en) | 2010-10-28 | 2010-10-28 | Method for reclaiming solid wastes in ceramic tile producing process |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
| CN102350100B (en) * | 2011-07-01 | 2014-06-04 | 广东东鹏陶瓷股份有限公司 | Method and device for producing polished tiles by recycling polished waste residue |
| CN104591698B (en) * | 2015-01-28 | 2016-06-08 | 广东宏陶陶瓷有限公司 | The categorised collection method of solid ceramic garbage and recycling in ceramic tile produces thereof |
| CN105521984A (en) * | 2015-12-29 | 2016-04-27 | 黄贺明 | Horizontal production line for recycling, processing and treating ceramic sludge |
| CN105436195A (en) * | 2015-12-29 | 2016-03-30 | 黄贺明 | Vertical processing treatment production line for recycling of ceramic slurry |
| CN111499346A (en) * | 2019-01-30 | 2020-08-07 | 周建军 | High-strength anti-static overhead ceramic tile |
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|---|---|---|---|---|
| CN1048024A (en) * | 1989-06-14 | 1990-12-26 | 郑志坚 | Method of the useless porcelain of comprehensive utilization and products thereof |
| CN101205133A (en) * | 2006-12-18 | 2008-06-25 | 周松青 | Method for manufacturing high-performance permeable bricks by using ceramic waste |
| CN101353248A (en) * | 2008-06-23 | 2009-01-28 | 广东欧文莱陶瓷有限公司 | Method for producing porous brick with construction sanitary ceramic cold-working waste slag |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003034582A (en) * | 2001-07-23 | 2003-02-07 | Taiyo Yuden Co Ltd | Reclaimed ceramic slurry and its production method, reclaimed ceramic powder and its production method, and ceramic electronic part and its production method |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1048024A (en) * | 1989-06-14 | 1990-12-26 | 郑志坚 | Method of the useless porcelain of comprehensive utilization and products thereof |
| CN101205133A (en) * | 2006-12-18 | 2008-06-25 | 周松青 | Method for manufacturing high-performance permeable bricks by using ceramic waste |
| CN101353248A (en) * | 2008-06-23 | 2009-01-28 | 广东欧文莱陶瓷有限公司 | Method for producing porous brick with construction sanitary ceramic cold-working waste slag |
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Effective date of registration: 20170413 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Donghua Foshan New Material Co., Ltd. Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd. Address before: 528031 Chancheng, Foshan, Jiangwan District, No. three, No. 8, No. layer on the first floor, No. 1 Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Patentee before: Guangdong Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Foshan Huashengchang Ceramic Co., Ltd. Co-patentee before: Qingyuan Nafuna Ceramics Co.,Ltd. |