CN102060541A - Production method of polished tile - Google Patents
Production method of polished tile Download PDFInfo
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- CN102060541A CN102060541A CN2010105415949A CN201010541594A CN102060541A CN 102060541 A CN102060541 A CN 102060541A CN 2010105415949 A CN2010105415949 A CN 2010105415949A CN 201010541594 A CN201010541594 A CN 201010541594A CN 102060541 A CN102060541 A CN 102060541A
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- polished tile
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- solid waste
- production method
- polished
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The invention discloses a production method of a polished tile, comprising the following working procedures: processing raw materials for producing the polished tile; storing and transporting powder; shaping, drying, and barking; processing and tidying the baked product; and storing and transporting the product. The blank of the polished tile is divided into a backing material and a surface material; the raw materials used in the working procedure of processing the raw material for producing the polished tile comprise solid waste; and the solid waste comprises solid waste generated by the raw materials in the working procedure of processing the raw materials in the production process of the polished tile. The blank is characterized in that the surface material comprises less than 10% of solid waste. By utilizing the production method, in which the scheme is adopted, of the polished tile, the solid waste generated in the ceramic tile production process can be effectively utilized on the premise of guaranteeing the quality of the polished tile.
Description
Technical field
The present invention relates to the polished tile production method, specifically relate to utilize the method for the solid waste production polished tile that produces in the ceramic tile production process.
Background technology
Polished tile is produced needs to consume non-renewable raw mineral materialss such as a large amount of clays, feldspar, quartz.These raw mineral materialss, carry storage procedure, molding procedure, drying process, firing process in raw material manufacturing procedure, powder, in the production processes such as the product processing and sorting operation (polishing process) after burning till, product stock conveying, become the ceramic tile product, simultaneously, also produced a large amount of solid wastes.The raw material that raw material adds man-hour is scattered, slurry is scattered, wash ball, wash the solid waste of generations such as ground along with sewage confluxes into sewage lagoon formation sludge silt; Powder stores, being scattered when carrying can produce useless powder; Can produce useless base substrate and useless powder during moulding; Can produce useless base substrate when dry; Can produce useless base substrate and useless ceramic tile when burning till; Edging in the product processing and sorting operation (polishing process) after burning till, strickling, polishing (comprising corase grind, correct grinding, polishing), correct grinding limit, chamfering can produce waste residues such as useless ceramic tile and brick slag, brick bits, abrasive particle, abrasive dust, and a large amount of sewage, waste residue confluxes into sewage lagoon with sewage, sewage with raw material processing forms sludge silt, and these sludge silts are called polished waste material or polishing slag by industry again; Product stock can produce useless ceramic tile again in carrying.Because polished tile is to use blank raw material to decorate, and a kind of polished tile product uses the base substrate powder of the different colours more than 2 kinds or 2 kinds usually again, these solid wastes are directly recycled, can influence color, the firing temperature of polished tile product, make the polished tile foaming produce hole, influence the quality of polished tile product.Therefore, the generally all polished brick of these solid wastes manufacturing enterprise has discharged as solid refuse.The solid waste of flood tide has not only caused the great wasting of resources, also environment is exerted heavy pressures on.How aspect these solid wastes of recycling, these solid wastes all are used to production lightweight, porous ceramic product usually.China's application number is that 200910038098 patent documents have disclosed the production method of using polishing slag production microlith ceramic tile, China's application number is that 2010101171324 patent document has disclosed a kind of method of using polishing brick sludge to produce devitrified glass, application number is that 011076860 patent document has disclosed a kind of method of using polished brick waste mud to produce haydite, and application number is that 2004100790209 patent document has disclosed a kind of method of using polished waste material production ceramic tile.Because be subjected to the restriction of these products characteristics, purposes, the output of product is limited, is difficult to digest polished tile and produces the flood tide solid waste that produces.Therefore, need seek the method for more, better these solid wastes of recycling.
Summary of the invention
The production method that the purpose of this invention is to provide a kind of polished tile, solve solid waste and directly recycle color, the firing temperature that influences the polished tile product, make the polished tile foaming produce the technical problem of hole, utilize the solid waste that produces in the polished tile production process to greatest extent, improve utilization ratio of raw materials in the polished tile production process to greatest extent, to reduce the solid waste discharging in the polished tile production process, reduce mineral wealth waste in the polished tile production process and the pressure that environment is caused.
The technical solution that the present invention provides for solving the problems of the technologies described above is as follows:
A kind of production method of polished tile, comprise the raw material manufacturing procedure that polished tile is produced, powder stores carries operation, molding procedure, drying process, firing process, product processing and sorting operation after burning till, product stock is carried operation, the blank of described polished tile is divided into bed material and lining, include solid waste in the raw material of the raw material manufacturing procedure that described polished tile is produced, this solid waste comprises the solid waste that is produced by the raw material in the raw material manufacturing procedure in the polished tile production process, described solid waste comprises useless powder, useless base substrate, useless ceramic tile, the sludge silt that the raw material manufacturing procedure produces.It is characterized in that the content of the solid waste that is comprised in the described lining is less than 10%.
So simultaneously, described solid waste also comprises the sludge silt that the smart limit of edging, strickling, mill in the product processing and sorting operation produces.
Further, the content of the sludge silt of described edging, strickling, mill smart limit generation is less than 30%.
As further specifying of such scheme, in the described blank, the content of the sludge silt that corase grind, correct grinding, polishing produce in the product processing and sorting operation is less than 1%.
As further specifying of such scheme, in the described blank, the content of the sludge silt that chamfering produces in the product processing and sorting operation is less than 1%.
As further specifying of such scheme, described content is less than 0.5%.
As further specifying of such scheme, described content is less than 0.01%.
Described polished tile water-intake rate is less than 0.5%.
The color on described polished tile surface has more than 2 kinds or 2 kinds.
The firing temperature of described polished tile is 1180-1250 ℃.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
Technical solution provided by the invention, employed solid waste has comprised the useless powder that produces in the polished tile production process, useless base substrate, useless ceramic tile, the sludge silt that the raw material manufacturing procedure produces, edging in the product processing and sorting operation (polishing process), wipe off, the sludge silt that the correct grinding limit produces, the most solid wastes that produce in the polished tile production process have been comprised, but rejected the corase grind in the product processing and sorting operation (polishing process), correct grinding, the sludge silt that polishing and chamfering produce (perhaps adds amount seldom, less than 1%, perhaps do not add), can not cause the polished tile foaming.Because the blank of polished tile is divided into bed material and lining, solid waste mainly joins in the bed material, what add in the lining seldom or not adds, though the color to bed material can exert an influence, but owing to have only the color of lining can influence the surface decoration effect of polished tile, so the colour-change of bed material can not influence the quality of product.Solid waste joins in the bed material, the content of sludge silt in bed material that edging in the product processing and sorting operation (polishing process), strickling, correct grinding limit produce is less than 30%, by separately backing material formula being adjusted, adjust prescription temperature and with the cooperating of lining, can solve owing to add solid waste and cause influence polished tile temperature and quality.Therefore, adopt technical scheme of the present invention, having solved these solid wastes directly recycles, can influence color, the firing temperature of polished tile product, make the polished tile foaming produce the technical problem of hole, utilized the solid waste that produces in the polished tile production process to greatest extent, improved utilization ratio of raw materials in the polished tile production process to greatest extent, reduce the solid waste discharging in the polished tile production process, reduced mineral wealth waste in the polished tile production process and the pressure that environment is caused.
Embodiment
Embodiment 1
Useless powder and useless base substrate are collected the stacking homogenizing, as raw material a; Useless tile powder is broken into fine powder less than 1mm, as raw material b; The sludge silt that the raw material manufacturing procedure produces after the precipitation press filtration as raw material c; The sewage of the corase grind in the sewage that the edging in the product processing and sorting operation (polishing process), strickling, correct grinding limit produce and the product processing and sorting operation (polishing process), correct grinding, polishing, chamfering generation separates, the sewage that edging in the product processing and sorting operation (polishing process), strickling, correct grinding limit produce obtains pitchers mud through post precipitation, after press filtration as raw material d; Ceramic bodies such as raw material a, raw material b, raw material c, raw material d and feldspar, quartz, clay raw mineral materials commonly used and chemical industry class raw material together as the bed material raw material of polished tile base substrate, the content of raw material d in bed material is in 30%, ceramic bodies such as feldspar, quartz, clay raw mineral materials commonly used and chemical industry class raw material together as the raw material of fabric of polished tile base substrate, firing temperature (about about 1180-1250 ℃) according to kiln is adjusted base substrate bed material and lining prescription, bed material and lining are complementary, and water-intake rate is less than 0.5% after kiln burns till.According to the lining prescription, produce the lining powder by raw material manufacturing procedures such as batching, ball milling, spraying dryings; According to backing material formula, produce the bed material powder by raw material manufacturing procedures such as batching, ball milling, spraying dryings; During compression moulding, bed material powder cloth is placed on the bottom of brick, lining powder cloth is placed on the face of brick, compression moulding becomes adobe, again drying, burn till, the conventional operation of production polished tile such as polishing, promptly produce the polished tile that obtains conforming to quality requirements.
Embodiment 2
The blank of the polished tile of producing is divided into bed material, lining 1 and lining 2.The raw material that lining 1 uses comprises ceramic bodies such as feldspar, quartz, clay raw mineral materials commonly used and chemical industry class raw material, but does not comprise colorant.Lining 2 adds 0.5% manganese red colorant outside on the basis of lining 1.The raw material that bed material uses comprises ceramic bodies such as feldspar, quartz, clay raw mineral materials commonly used and chemical industry class raw material, but does not comprise colorant.Produce as embodiment 1, the polished tile water-intake rate is less than 0.5%.In process of production, useless powder and useless base substrate are collected the stacking homogenizing, as raw material a; Useless ceramic tile is collected the fine powder that is ground into less than 1mm, as raw material b; The sludge silt that the raw material manufacturing procedure produces after the precipitation press filtration as raw material c; The sewage of the corase grind in the sewage that the edging in the product processing and sorting operation (polishing process), strickling, correct grinding limit produce and the product processing and sorting operation (polishing process), correct grinding, polishing, chamfering generation separates, the sewage that edging in the product processing and sorting operation (polishing process), strickling, correct grinding limit produce obtains pitchers mud through post precipitation, after press filtration as raw material d.After for some time produced, the raw material that the bed material of raw material a, raw material b, raw material c, raw material d and former polished tile base substrate is used was together as the bed material raw material of polished tile base substrate, and the content of raw material d in bed material is in 30%; The raw material that the lining 1 of polished tile base substrate uses is constant, and it is constant to fill a prescription; The raw material that the lining 2 of raw material a, raw material b, raw material c, raw material d and former polished tile base substrate is used is together as the raw material of lining 2, raw material a and raw material b and raw material c and the content of raw material d in lining 2 are less than 10%, adjust the outer add-on of manganese red colorant, make the color of lining 2 identical with the color of former lining 2.Adjust base substrate bed material and lining 2 prescriptions, bed material, lining 1, lining 2 are complementary, water-intake rate is less than 0.5% after kiln burns till.Carry out polished tile production as example 1, promptly produce the polished tile that obtains conforming to quality requirements.
Claims (10)
1. the production method of a polished tile, comprise the raw material manufacturing procedure that polished tile is produced, powder stores carries operation, molding procedure, drying process, firing process, product processing and sorting operation after burning till, product stock is carried operation, the blank of described polished tile is divided into bed material and lining, include solid waste in the raw material of the raw material manufacturing procedure that described polished tile is produced, this solid waste comprises the solid waste that is produced by the raw material in the raw material manufacturing procedure in the polished tile production process, described solid waste comprises useless powder, useless base substrate, useless ceramic tile, the sludge silt that the raw material manufacturing procedure produces.It is characterized in that the content of the solid waste that is comprised in the described lining is less than 10%.
2. the production method of a kind of polished tile according to claim 1 is characterized in that, described solid waste also comprises the sludge silt that the smart limit of edging, strickling, mill in the product processing and sorting operation produces.
3. the production method of a kind of polished tile according to claim 2 is characterized in that in the described bed material, and the content of the sludge silt that described edging, strickling, the smart limit of mill produce is less than 30%.
4. the production method of a kind of polished tile according to claim 1 is characterized in that in the described blank, and the content of the sludge silt that corase grind, correct grinding, polishing produce in the product processing and sorting operation is less than 1%.
5. the production method of a kind of polished tile according to claim 1 is characterized in that in the described blank, and the content of the sludge silt that chamfering produces in the product processing and sorting operation is less than 1%.
6. utilize method according to the solid waste in claim 4 or the 5 described a kind of polished tile production processes, it is characterized in that described content is less than 0.5%.
7. according to the production method of claim 4 or 5 described a kind of polished tile, it is characterized in that described described content is less than 0.01%.
8. the production method of a kind of polished tile according to claim 1 is characterized in that described polished tile water-intake rate is less than 0.5%.
9. the production method of a kind of polished tile according to claim 1 is characterized in that the color on described polished tile surface has more than 2 kinds or 2 kinds.
10. the production method of a kind of polished tile according to claim 1, the firing temperature that it is characterized in that described polished tile is 1180-1250 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105415949A CN102060541A (en) | 2010-11-02 | 2010-11-02 | Production method of polished tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105415949A CN102060541A (en) | 2010-11-02 | 2010-11-02 | Production method of polished tile |
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| CN102060541A true CN102060541A (en) | 2011-05-18 |
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| CN2010105415949A Pending CN102060541A (en) | 2010-11-02 | 2010-11-02 | Production method of polished tile |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102503359A (en) * | 2011-10-13 | 2012-06-20 | 杭州诺贝尔集团有限公司 | Porcelain polished tile and production method thereof |
| CN103159462A (en) * | 2011-12-09 | 2013-06-19 | 沈阳浩松陶瓷有限公司 | Production process for jade spar crystallized high-grade ceramic tile |
| CN106045471A (en) * | 2016-05-26 | 2016-10-26 | 淄博成畅建筑陶瓷有限公司 | Jade spar imitating polished tile and preparation method therefor |
| CN109095904A (en) * | 2018-08-30 | 2018-12-28 | 清远市简陶瓷有限公司 | A kind of low temperature fast firing Dali stone ceramic tile and preparation method thereof |
| CN109180148A (en) * | 2018-08-23 | 2019-01-11 | 广西亚欧瓷业有限公司 | A kind of solid slag processing method in ceramic tile producing process |
Citations (4)
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| CN1683282A (en) * | 2005-02-23 | 2005-10-19 | 广州晟田化工材料科技有限公司 | Process for producing super thin ceramic polished brick using ceramic polished waste slag or ceramic waste material |
| CN101219911A (en) * | 2007-12-24 | 2008-07-16 | 钟旭东 | Process for producing coloured polished brick |
| US20080236092A1 (en) * | 2007-03-29 | 2008-10-02 | John Sich | Method of manufacturing terrazzo tiles, terrazzo tiles and flooring system assembled with terrazzo tiles |
| CN101407406A (en) * | 2008-11-12 | 2009-04-15 | 广东宏陶陶瓷有限公司 | Tufa polished brick and manufacturing method thereof |
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2010
- 2010-11-02 CN CN2010105415949A patent/CN102060541A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1683282A (en) * | 2005-02-23 | 2005-10-19 | 广州晟田化工材料科技有限公司 | Process for producing super thin ceramic polished brick using ceramic polished waste slag or ceramic waste material |
| US20080236092A1 (en) * | 2007-03-29 | 2008-10-02 | John Sich | Method of manufacturing terrazzo tiles, terrazzo tiles and flooring system assembled with terrazzo tiles |
| CN101219911A (en) * | 2007-12-24 | 2008-07-16 | 钟旭东 | Process for producing coloured polished brick |
| CN101407406A (en) * | 2008-11-12 | 2009-04-15 | 广东宏陶陶瓷有限公司 | Tufa polished brick and manufacturing method thereof |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102503359A (en) * | 2011-10-13 | 2012-06-20 | 杭州诺贝尔集团有限公司 | Porcelain polished tile and production method thereof |
| CN102503359B (en) * | 2011-10-13 | 2013-03-06 | 杭州诺贝尔集团有限公司 | Porcelain polished tile and production method thereof |
| CN103159462A (en) * | 2011-12-09 | 2013-06-19 | 沈阳浩松陶瓷有限公司 | Production process for jade spar crystallized high-grade ceramic tile |
| CN106045471A (en) * | 2016-05-26 | 2016-10-26 | 淄博成畅建筑陶瓷有限公司 | Jade spar imitating polished tile and preparation method therefor |
| CN106045471B (en) * | 2016-05-26 | 2019-01-11 | 淄博成畅建筑陶瓷有限公司 | The polished bricks and preparation method thereof of jade spar material |
| CN109180148A (en) * | 2018-08-23 | 2019-01-11 | 广西亚欧瓷业有限公司 | A kind of solid slag processing method in ceramic tile producing process |
| CN109095904A (en) * | 2018-08-30 | 2018-12-28 | 清远市简陶瓷有限公司 | A kind of low temperature fast firing Dali stone ceramic tile and preparation method thereof |
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Application publication date: 20110518 |