CN102379170A - Novel harrow section of scarification equipment - Google Patents
Novel harrow section of scarification equipment Download PDFInfo
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- CN102379170A CN102379170A CN2011103775840A CN201110377584A CN102379170A CN 102379170 A CN102379170 A CN 102379170A CN 2011103775840 A CN2011103775840 A CN 2011103775840A CN 201110377584 A CN201110377584 A CN 201110377584A CN 102379170 A CN102379170 A CN 102379170A
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- 239000002689 soil Substances 0.000 claims abstract description 16
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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- Soil Working Implements (AREA)
Abstract
本发明涉及一种整地机械的新型耙组,特别是一种易于满足系列化产品设计要求、维修保养方便的重型整地机械耙组。本发明主要由耙片、轴承支臂、轴承座总成、方轴、刮土装置、间管、耙组横梁、压板、锁紧螺母等部分组成。耙组横梁由两到三根方管组成,轴承支臂通过压板和四根螺栓安装在耙组横梁上,轴承座总成内采用的是一对内孔为圆形的圆锥滚子轴承,方轴两端均有锁紧螺母固定。其优点是:耙组上的零件安装、拆卸、维修及调整方便,轴承密封性好,工作可靠;耙片数量可方便增加,零部件通用性强,制造成本低。
The invention relates to a novel rake group of a soil preparation machine, in particular to a heavy-duty land preparation machine rake group which is easy to meet the design requirements of serialized products and is easy to maintain. The invention is mainly composed of rake blades, bearing support arms, bearing seat assemblies, square shafts, soil scraping devices, interpipes, rake group beams, pressure plates, lock nuts and other parts. The rake group beam is composed of two to three square tubes. The bearing arm is installed on the rake group beam through a pressure plate and four bolts. A pair of tapered roller bearings with a circular inner hole are used in the bearing seat assembly, and the square shaft Both ends are secured with lock nuts. The advantages are: easy installation, disassembly, maintenance and adjustment of the parts on the harrow group, good sealing performance of the bearing, and reliable operation; the number of harrow blades can be easily increased, the parts are highly versatile, and the manufacturing cost is low.
Description
技术领域 technical field
本发明涉及一种整地机械的新型耙组,特别是一种易于满足系列化产品设计要求、维修保养方便的重型整地机械耙组,属于农业机械技术领域。The invention relates to a novel rake group of a soil preparation machine, in particular to a heavy-duty land preparation machine rake group which is easy to meet the design requirements of serialized products and is easy to maintain, and belongs to the technical field of agricultural machinery.
背景技术 Background technique
整地是农业生产中最为重要的作业环节之一。圆盘耙片具有良好的松土、碎土和灭茬功能,不仅在耕后整地经常使用,还可以用来进行浅耕灭茬、以耙代耕作业,目前在联合整地机、复式耕耘机、圆盘耙等整地机械上广泛应用。耙组作为整地机械重要的工作部件,工作时所受的阻力较大,其结构设计对于整个机具的作业性能、可靠性以及维修保养的方便性均有重要影响。目前,我国通用结构耙组的轴承内环为方孔,一般用耙组梁上的孔来定位轴承支臂,方轴的一端通常锻制成半球形进行定位。这种方法带来的缺点有:方轴与轴承内孔在径向上存在一定的间隙,轴承很可能会承受因加工误差积累而预加的轴向力,受力情况会明显恶化,使用寿命较短,且零件的加工工艺复杂,对制造精度要求较高,不利于降低生产成本和提高工作可靠性。Soil preparation is one of the most important operations in agricultural production. Disc harrows have good functions of loosening soil, breaking soil and removing stubble. Not only are they often used for land preparation after plowing, but they can also be used for shallow plowing and stubble removal, and sub-plowing with harrows. Currently, they are used in combined soil preparation machines, compound cultivators, circular It is widely used in land preparation machinery such as disk harrow. As an important working part of the land preparation machine, the harrow group is subjected to relatively large resistance during work, and its structural design has an important impact on the operation performance, reliability and convenience of maintenance of the entire machine tool. At present, the bearing inner ring of the rake group of general structure in my country is a square hole, and the hole on the rake group beam is generally used to locate the bearing support arm, and one end of the square shaft is usually forged into a hemispherical shape for positioning. The disadvantages brought by this method are: there is a certain gap between the square shaft and the inner hole of the bearing in the radial direction, and the bearing is likely to bear the pre-added axial force due to the accumulation of machining errors, the force situation will obviously deteriorate, and the service life will be longer. Short, and the processing technology of the parts is complicated, which requires high manufacturing precision, which is not conducive to reducing production costs and improving work reliability.
发明内容 Contents of the invention
本发明的目的是克服现有技术的不足之处,提出一种安装、维修、调整简便,通用性强,使用更加可靠的圆盘耙组。The purpose of the present invention is to overcome the shortcomings of the prior art, and propose a disc harrow group that is easy to install, maintain and adjust, has strong versatility and is more reliable in use.
为了实现上述目的,本发明所采用的技术方案是:一种整地机械的新型耙组,主要由耙片、轴承支臂、轴承座总成、方轴、间管、刮土装置、耙组横梁、压板和锁紧螺母等组成。耙片穿在方轴上并利用间管隔开,轴承座总成由两根螺栓与轴承支臂相连,轴承支臂通过压板和四根螺栓安装在耙组横梁上。In order to achieve the above purpose, the technical solution adopted in the present invention is: a new type of rake group of soil preparation machinery, mainly composed of rake blades, bearing arms, bearing seat assemblies, square shafts, intermediate pipes, soil scraping devices, and rake group beams. , pressure plate and lock nut and other components. The rake blades are worn on the square shaft and separated by spacers. The bearing seat assembly is connected with the bearing arm by two bolts, and the bearing arm is installed on the crossbeam of the rake group through the pressure plate and four bolts.
上述的耙组,为了便于维护,方轴两端均采用锁紧螺母进行限位,耙组上的零件拆卸、维修和保养都非常方便,且省去了锻制半球形定位端的加工工艺,降低了加工成本。For the above-mentioned harrow group, in order to facilitate maintenance, both ends of the square shaft are limited by lock nuts. The parts on the harrow group are very convenient to disassemble, repair and maintain, and the processing technology of forging hemispherical positioning ends is omitted, reducing processing costs.
上述的耙组,为了易于满足系列化产品设计要求,所述耙组横梁由两到三根方管组成,当耙片数量为较少时用两根方管,当耙片数量较多时,用三根方管。耙组横梁上焊接有凸起,以限制轴承支臂的轴向位置。For the aforementioned harrow group, in order to easily meet the design requirements of serialized products, the rake group beam is composed of two to three square tubes. When the number of rake blades is small, use two square tubes; square tube. Protrusions are welded on the beam of the rake group to limit the axial position of the bearing arm.
上述的耙组,为了改善轴承的受力状况,所述轴承座总成由方轴套轴、端盖、轴承座、轴承和油封组成,方轴套轴的内孔为方形,套在方轴上,采用的轴承为一对普通的圆锥滚子轴承。For the aforementioned rake group, in order to improve the stress condition of the bearing, the bearing seat assembly is composed of a square shaft sleeve shaft, an end cover, a bearing seat, a bearing and an oil seal. The inner hole of the square shaft sleeve shaft is square, and is set on the Above, the bearings used are a pair of ordinary tapered roller bearings.
上述的耙组,为了改善刮土装置的刮土效果及降低刮土板的成型工艺,所述刮土装置由刮土板、刮土板横梁和限位压板组成,刮土板横梁为两根扁钢,刮土板和限位压板的凹槽分别卡在刮土板横梁的下方和上方,三者之间用螺栓进行连接。松开螺栓,单个刮土板的轴向位置可以方便调节,以与耙片之间达到合适的刮土间隙。For the aforementioned rake group, in order to improve the scraping effect of the scraper device and reduce the molding process of the scraper, the scraper device is composed of a scraper, a scraper beam and a limit pressure plate, and the scraper beam is two The flat steel, the grooves of the moldboard and the limit pressure plate are respectively stuck under and above the crossbeam of the moldboard, and the three are connected with bolts. Loosen the bolts, and the axial position of a single moldboard can be easily adjusted to achieve a proper scraping clearance with the harrow blade.
上述的耙组,安装的耙片数量一般为7到11片。For the above-mentioned harrow group, the number of harrow blades installed is generally 7 to 11 pieces.
与现有技术相比,本发明的优点是:耙组轴承座安装了一对普通圆锥滚子轴承,可以改善轴承的受力情况,提高轴承的使用寿命;刮土板与耙片之间的轴向距离可以方便调整,降低了刮土板的成型工艺;耙组横梁可用2根或者3根方管组成,方轴上零件可从方轴两端安装、拆卸,各部件的通用性很高,易于降低生产成本,维护简单方便,可以满足系列化产品的设计要求。Compared with the prior art, the present invention has the advantages that: a pair of ordinary tapered roller bearings are installed in the bearing seat of the rake group, which can improve the stress situation of the bearings and increase the service life of the bearings; The axial distance can be easily adjusted, which reduces the molding process of the moldboard; the beam of the rake group can be composed of 2 or 3 square tubes, and the parts on the square shaft can be installed and disassembled from both ends of the square shaft, and the versatility of each part is very high , easy to reduce production costs, simple and convenient maintenance, and can meet the design requirements of serialized products.
附图说明 Description of drawings
附图1是本发明的正视图。Accompanying
附图2是本发明的侧视图。Accompanying
附图3是附图1中轴承座总成的局部放大图。Accompanying drawing 3 is the partial enlarged view of bearing housing assembly in accompanying
附图4是附图1中刮土装置的装配示意图。Accompanying
附图5是7片耙片耙组的横向布置图。Accompanying
附图6是11片耙片耙组的横向布置图。
图中:1.耙片,2.轴承支臂,3.轴承座总成,4.方轴,5.间管,6.刮土装置,7.耙组横梁,8.压板,9.锁紧螺母;3-1.方轴套轴,3-2.端盖,3-3.轴承座,3-4.轴承,3-5.油封;6-1.刮土板,6-2.刮土板横梁,6-3.限位压板。In the figure: 1. Rake piece, 2. Bearing support arm, 3. Bearing seat assembly, 4. Square shaft, 5. Intertube, 6. Soil scraping device, 7. Rake group beam, 8. Press plate, 9. Lock Tight nut; 3-1. Square shaft sleeve shaft, 3-2. End cover, 3-3. Bearing seat, 3-4. Bearing, 3-5. Oil seal; 6-1. Scraper board, 6-2. Moldboard beam, 6-3. Limiting pressure plate.
具体实施方式 Detailed ways
下面结合附图说明本发明的具体实施方式:The specific embodiment of the present invention is described below in conjunction with accompanying drawing:
如图1、2所示,本发明的新型耙组主要由耙片(1)、轴承支臂(2)、轴承座总成(3)、方轴(4)、间管(5)、刮土装置(6)、耙组横梁(7)、压板(8)和锁紧螺母(9)等组成。轴承座总成(3)通过两根螺栓与轴承支臂(2)相连,轴承支臂(2)通过压板(8)和四根螺栓安装在耙组横梁(7)下方,刮土装置(6)安装在耙组横梁(7)的后方,方轴(4)两端均采用锁紧螺母(9)固定限位。耙组横梁(7)由卡在四根螺栓中的两根或者三根方管组成,轴承支臂(2)与耙组横梁(7)之间的连接不是用孔来进行定位,因此同一耙组上轴承支臂(2)的轴向位置可任意调整。在工作时,耙组以一定的偏角进行作业,轴承支臂(2)会受到一个轴向作用力,为此在耙组横梁(7)上焊接凸起来限制轴承支臂(2)的轴向滑动。As shown in Figures 1 and 2, the new rake group of the present invention is mainly composed of rake blade (1), bearing support arm (2), bearing seat assembly (3), square shaft (4), intermediate pipe (5), scraper It is composed of soil device (6), rake group beam (7), pressing plate (8) and lock nut (9). The bearing seat assembly (3) is connected with the bearing support arm (2) through two bolts, and the bearing support arm (2) is installed under the rake group beam (7) through the pressure plate (8) and four bolts, and the soil scraping device (6 ) is installed at the rear of the crossbeam (7) of the rake group, and both ends of the square shaft (4) are fixed with lock nuts (9). The rake group beam (7) is composed of two or three square tubes stuck in four bolts. The connection between the bearing support arm (2) and the rake group beam (7) is not positioned with holes, so the same rake group The axial position of the upper bearing arm (2) can be adjusted arbitrarily. When working, the rake group works at a certain deflection angle, and the bearing arm (2) will be subjected to an axial force. For this reason, a protrusion is welded on the rake group beam (7) to limit the axis of the bearing arm (2). to swipe.
如图3所示,轴承座总成(3)主要包括方轴套轴(3-1)、端盖(3-2)、轴承座(3-3)、轴承(3-4)和油封(3-5)。方轴(4)套在方轴轴套(3-1)中,方轴轴套(3-1)上安装了一对普通圆锥滚子轴承(3-4),两端用端盖(3-2)进行固定,用油封(3-5)进行密封。轴承座总成(3)的密封性好,在恶劣的工作条件下能保证轴承(3-4)良好的工作环境,工作可靠。As shown in Figure 3, the bearing seat assembly (3) mainly includes the square shaft sleeve shaft (3-1), the end cover (3-2), the bearing seat (3-3), the bearing (3-4) and the oil seal ( 3-5). Square shaft (4) is sleeved in the square shaft bushing (3-1), and a pair of common tapered roller bearings (3-4) are installed on the square shaft bushing (3-1), and end caps (3-4) are used at both ends. -2) Fix and seal with oil seal (3-5). The bearing seat assembly (3) has good sealing performance, can ensure a good working environment for the bearing (3-4) under harsh working conditions, and works reliably.
如图4所示,刮土装置(6)主要包括刮土板(6-1)、刮土板横梁(6-2)和限位压板(6-3),刮土板(6-1)和限位压板(6-3)的凹槽分别卡在刮土板横梁(6-2)的下方和上方,三者之间用螺栓进行连接。刮土板横梁(6-2)为两根扁钢,松开螺栓的情况下,刮土板(6-1)的轴向位置可以方便调节,以与耙片之间达到合适的刮土间隙,增强刮土效果。As shown in Figure 4, the scraper device (6) mainly includes a scraper (6-1), a scraper beam (6-2) and a limit pressure plate (6-3), and the scraper (6-1) and the groove of the limit pressing plate (6-3) are respectively stuck in the below and the top of the scraper crossbeam (6-2), and the three are connected with bolts. The scraper beam (6-2) is two flat steels. When the bolts are loosened, the axial position of the scraper (6-1) can be adjusted conveniently to achieve a proper scraping clearance between the scraper and the rake , Enhance the effect of scraping soil.
本发明的耙组,其耙片(1)数量可方便增加,一般可安装7到11片,以适应不同工作幅宽的需要。如图5所示,耙片(1)的数量为7片时,耙组横梁(7)采用了两根方管,轴承支臂(2)的外端布置了一片耙片(1)。如图6所示,耙片(1)的数量为11片时,耙组横梁(7)采用了三根方管,轴承支臂(2)的外端布置了两片耙片(1)。In the rake group of the present invention, the number of rake blades (1) can be increased conveniently, and generally 7 to 11 blades can be installed to meet the needs of different working widths. As shown in Figure 5, when the number of rake blades (1) is 7 pieces, two square tubes are used for the rake group beam (7), and a piece of rake blade (1) is arranged on the outer end of the bearing arm (2). As shown in Figure 6, when the number of rake blades (1) is 11, three square tubes are used for the rake group beam (7), and two rake blades (1) are arranged at the outer end of the bearing arm (2).
耙组安装不同数量的耙片(1)时,只需在下料时相应改变耙组横梁(7)和刮土板横梁(6-2)的长度即可,其它零部件均可通用,因此通用性很强,易于降低生产成本,符合相关产品的系列化设计要求。When different numbers of rake blades (1) are installed in the rake group, it is only necessary to change the length of the rake group beam (7) and the scraper board beam (6-2) correspondingly when cutting the material, and other parts can be used in common, so it is common It is highly reliable, easy to reduce production costs, and meets the serial design requirements of related products.
Claims (6)
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CN103527642A (en) * | 2013-06-03 | 2014-01-22 | 赵勇昌 | Disc harrow axle base |
CN104314993A (en) * | 2014-06-22 | 2015-01-28 | 廖应良 | Harrow self-aligning bearing seat assembly |
CN106061237A (en) * | 2014-03-03 | 2016-10-26 | 哈德麦托斯澳大利亚有限公司 | Agricultural ground engaging chain |
CN106314592A (en) * | 2016-09-22 | 2017-01-11 | 许士杰 | Thread walking device |
CN109565959A (en) * | 2019-01-02 | 2019-04-05 | 北京德邦大为科技股份有限公司 | A kind of disc harrow preceding rake group and its application method |
CN109565958A (en) * | 2019-01-02 | 2019-04-05 | 北京德邦大为科技股份有限公司 | Rake group and its application method after a kind of disc harrow is used |
CN114303483A (en) * | 2021-12-24 | 2022-04-12 | 青海大学 | An improved disc harrow and harrow integrated device for vegetation restoration in alpine mining areas |
RU214751U1 (en) * | 2021-11-30 | 2022-11-11 | Общество с ограниченной ответственностью "БДТ-АГРО" | Disc battery of tillage implement |
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CN104314993A (en) * | 2014-06-22 | 2015-01-28 | 廖应良 | Harrow self-aligning bearing seat assembly |
CN104314993B (en) * | 2014-06-22 | 2016-10-26 | 廖应良 | Self-aligning bearing seat assembly used by a kind of rake |
CN106314592A (en) * | 2016-09-22 | 2017-01-11 | 许士杰 | Thread walking device |
CN109565959A (en) * | 2019-01-02 | 2019-04-05 | 北京德邦大为科技股份有限公司 | A kind of disc harrow preceding rake group and its application method |
CN109565958A (en) * | 2019-01-02 | 2019-04-05 | 北京德邦大为科技股份有限公司 | Rake group and its application method after a kind of disc harrow is used |
RU214751U1 (en) * | 2021-11-30 | 2022-11-11 | Общество с ограниченной ответственностью "БДТ-АГРО" | Disc battery of tillage implement |
CN114303483A (en) * | 2021-12-24 | 2022-04-12 | 青海大学 | An improved disc harrow and harrow integrated device for vegetation restoration in alpine mining areas |
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