CN118202823A - A combined land preparation machine for shallow and deep loosening, stubble removal and leveling in saline-alkali paddy fields - Google Patents
A combined land preparation machine for shallow and deep loosening, stubble removal and leveling in saline-alkali paddy fields Download PDFInfo
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- CN118202823A CN118202823A CN202410460198.5A CN202410460198A CN118202823A CN 118202823 A CN118202823 A CN 118202823A CN 202410460198 A CN202410460198 A CN 202410460198A CN 118202823 A CN118202823 A CN 118202823A
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- 239000003513 alkali Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 238000007790 scraping Methods 0.000 claims abstract description 42
- 239000002689 soil Substances 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 24
- 230000000712 assembly Effects 0.000 claims abstract description 14
- 238000000429 assembly Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims description 43
- 238000003466 welding Methods 0.000 claims description 35
- 239000003638 chemical reducing agent Substances 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims 5
- 239000002002 slurry Substances 0.000 claims 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 abstract description 2
- 235000015097 nutrients Nutrition 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 235000002756 Erythrina berteroana Nutrition 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003971 tillage Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000252164 Elopidae Species 0.000 description 1
- 241001063191 Elops affinis Species 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- HKPHPIREJKHECO-UHFFFAOYSA-N butachlor Chemical compound CCCCOCN(C(=O)CCl)C1=C(CC)C=CC=C1CC HKPHPIREJKHECO-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/02—Combined machines with two or more soil-working tools of different kind
- A01B49/022—Combined machines with two or more soil-working tools of different kind at least one tool being actively driven
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/02—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs with tools on horizontal shaft transverse to direction of travel
- A01B33/021—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs with tools on horizontal shaft transverse to direction of travel with rigid tools
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/08—Tools; Details, e.g. adaptations of transmissions or gearings
- A01B33/10—Structural or functional features of the tools ; Theoretical aspects of the cutting action
- A01B33/103—Structural or functional features of the tools ; Theoretical aspects of the cutting action the rotating shaft being oriented horizontally
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B59/00—Devices specially adapted for connection between animals or tractors and agricultural machines or implements
- A01B59/002—Details, component parts
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Soil Working Implements (AREA)
Abstract
本发明公开了一种盐碱水田浅疏深松灭茬刮平联合整地机装置,包括机架、压茬刮平总成、耙总成。在移动设备带动下装置在盐碱水田行进,电机转动,带动各个耙片转动,切割土壤或作物根茎,能够实现春季浅疏深松和秋季灭茬刮平两种作业;电机转速可调,可改变耙片的切割效率;两个耙总成的深度可调,用以实现浅疏深松效果,增加灭茬刮平效率;压茬刮平总成能够弹性调节,避免刮板受到过大的阻力。本发明为基于苏打盐碱地治理提供盐碱水田联合整地设备基础。
The present invention discloses a combined land preparation machine device for shallow and deep loosening, stubble removal and scraping of saline-alkali paddy fields, comprising a frame, a stubble pressing and scraping assembly, and a harrow assembly. Driven by a mobile device, the device moves in the saline-alkali paddy field, and the motor rotates to drive each harrow blade to rotate, cutting the soil or crop roots and stems, and can achieve shallow and deep loosening in spring and stubble removal and scraping in autumn; the motor speed is adjustable to change the cutting efficiency of the harrow blade; the depth of the two harrow assemblies is adjustable to achieve shallow and deep loosening effects and increase the stubble removal and scraping efficiency; the stubble pressing and scraping assembly can be adjusted flexibly to prevent the scraper from being subjected to excessive resistance. The present invention provides a foundation for combined land preparation equipment for saline-alkali paddy fields based on soda saline-alkali land management.
Description
技术领域Technical Field
本发明涉及农机领域,特别涉及一种盐碱水田浅疏深松灭茬刮平联合整地机。The invention relates to the field of agricultural machinery, and in particular to a combined land preparation machine for shallow and deep loosening, stubble removal and scraping in saline-alkali paddy fields.
背景技术Background technique
联合整地机是在上世纪90年代逐渐产生和发展的一种土壤耕作机具,具有旋耕、灭茬、起垄、深松等几项不同的作业效果。目前联合整地机种类繁多。传统的联合整地机刀片固定,通常只能在平整的土地上整地作业,对土地的扰动程度较大,往往会产生翻土效果。而盐碱地具有土壤板结、养分层薄、通透性差的特点,使用传统联合整地机面对盐碱水田容易将下方贫瘠的土壤带到表面,使表层具有养分的土壤减少,不利于后续耕作。因此,发明一种可以应对盐碱水田的灭茬刮平联合整地机具有重要意义,能够有效应对盐碱水田养分层薄而使贫瘠土壤带到表面问题,并且能够增加下方土壤的通透性,促进盐碱地灌水洗盐效率,推动苏打盐碱地的治理和高质量发展。Combined land preparation machines are a type of soil tillage machine that gradually emerged and developed in the 1990s. They have several different operating effects, such as rotary tillage, stubble removal, ridge formation, and deep loosening. There are many types of combined land preparation machines at present. The blades of traditional combined land preparation machines are fixed, and they can usually only be used for land preparation on flat land. The degree of disturbance to the land is large, and often produces a soil turning effect. However, saline-alkali land has the characteristics of soil compaction, thin nutrient layer, and poor permeability. The use of traditional combined land preparation machines in saline-alkali paddy fields can easily bring the poor soil below to the surface, reducing the nutrient-rich soil on the surface, which is not conducive to subsequent cultivation. Therefore, it is of great significance to invent a combined land preparation machine for stubble removal and leveling that can cope with saline-alkali paddy fields. It can effectively deal with the problem of thin nutrient layer in saline-alkali paddy fields and bring poor soil to the surface, and can increase the permeability of the soil below, promote the efficiency of irrigation and salt washing in saline-alkali land, and promote the management and high-quality development of soda saline-alkali land.
发明内容Summary of the invention
本发明目的是解决应用在盐碱水田的浅疏深松灭茬刮平问题,提供一种盐碱水田浅疏深松灭茬刮平联合整地机,能够实现盐碱水田春季浅疏深松、秋季灭茬刮平作业,浅疏即将盐碱水田表层板结土壤切割成泥浆,深松即切割深处土壤,增加深处土壤的通透性。刀耙使用电机驱动,转速可调、低碳环保。The purpose of the present invention is to solve the problem of shallow dredging, deep loosening, stubble removal and scraping in saline-alkali paddy fields, and to provide a combined land preparation machine for shallow dredging, deep loosening, stubble removal and scraping in saline-alkali paddy fields, which can realize shallow dredging, deep loosening in spring and stubble removal and scraping in autumn. Shallow dredging means cutting the surface compacted soil of saline-alkali paddy fields into mud, and deep loosening means cutting the deep soil to increase the permeability of the deep soil. The knife rake is driven by a motor, with adjustable speed, low carbon and environmental protection.
一种盐碱水田浅疏深松灭茬刮平联合整地机,长1550mm、宽3235、高1150mm,包括机架、压茬刮平总成、耙总成。A combined land preparation machine for shallow and deep loosening, stubble removal and scraping in saline-alkali paddy fields is 1550 mm long, 3235 mm wide and 1150 mm high, comprising a frame, a stubble pressing and scraping assembly and a harrow assembly.
所述的机架为盐碱水田浅疏深松灭茬刮平联合整地机的机体,2个压茬刮平总成并排位于机架后方,通过调节杆安装座和刮板安装座分别与弹簧压板和刮板横梁配合固定,两个耙总成位于机架下方,通过耙总成两侧的减速器分别与液压缸和整体焊件架对应的孔配合装配。The frame is the body of a combined land preparation machine for shallow and deep loosening, stubble removal and scraping in saline-alkali paddy fields. Two stubble pressing and scraping assemblies are located side by side at the rear of the frame, and are fixed with the spring pressure plate and the scraper crossbeam respectively through an adjusting rod mounting seat and a scraper mounting seat. Two harrow assemblies are located below the frame and are assembled with the corresponding holes of the hydraulic cylinder and the integral weldment frame through the reducers on both sides of the harrow assemblies.
所述的机架包括整体焊接架、后盖板、前盖板、龙门架、液压缸、龙门架前安装座、龙门架后安装座、油缸安装座、调节杆安装座、刮板安装座、盖板安装座;The frame includes an integral welded frame, a rear cover plate, a front cover plate, a gantry, a hydraulic cylinder, a gantry front mounting seat, a gantry rear mounting seat, a cylinder mounting seat, an adjustment rod mounting seat, a scraper mounting seat, and a cover mounting seat;
所述的整体焊接架由80mm的方管焊接而成,长3220mm、宽1296mm、高220mm,两侧分别带有2个直径40mm的通孔;The integral welded frame is welded from 80mm square tubes, 3220mm long, 1296mm wide, 220mm high, and has two through holes with a diameter of 40mm on both sides;
所述的后盖板有2个,由1.5mm厚的金属板冲压而成,分别位于整体焊接架靠后两侧,使用螺栓通过对应的盖板安装座紧固,用以遮挡溅起的泥浆;There are two rear cover plates, which are stamped from 1.5 mm thick metal plates and are located on both sides of the rear of the integral welding frame. Bolts are used to fasten the corresponding cover plate mounting seats to shield splashed mud.
所述的前盖板有2个,由1.5mm厚的金属板冲压而成,分别位于整体焊接架靠前两侧,使用螺栓通过对应的盖板安装座紧固,用以遮挡溅起的泥浆;There are two front cover plates, which are stamped from 1.5 mm thick metal plates and are located on the front sides of the integral welding frame, respectively, and are fastened by bolts through corresponding cover plate mounting seats to shield splashed mud;
所述的龙门架位于整体焊接架上方,后端使用螺栓通过龙门架后安装座紧固,前端使用螺栓通过龙门架前安装座紧固,用以装配上本发明外的对应的行进机械设备;The gantry is located above the integral welded frame, the rear end is fastened by bolts through the gantry rear mounting seat, and the front end is fastened by bolts through the gantry front mounting seat, so as to be assembled with the corresponding traveling mechanical equipment outside the present invention;
所述的液压缸有4个,两两分别位于所述的整体焊接架下方两侧,通过整体焊接架两侧的孔装配,用以改变耙总成切割泥土的厚度;There are four hydraulic cylinders, two of which are located on both sides below the integral welded frame and are assembled through holes on both sides of the integral welded frame to change the thickness of the soil cut by the rake assembly;
所述的龙门架前安装座有两个,由两块带有6孔12mm厚的缺口金属部件和8mm厚的金属部件焊接而成,均沿缺口焊接在整体焊接架前端,用以装配固定龙门架以及装配上本发明外的对应的行进机械设备;There are two front mounting seats of the gantry, which are welded by two metal parts with 6 holes, 12mm thick and 8mm thick, and are welded to the front end of the integral welding frame along the notch, so as to assemble and fix the gantry and the corresponding traveling mechanical equipment outside the present invention;
所述的龙门架后安装座有2个,为1块有3个孔12mm厚的缺口金属部件,均沿着缺口部分焊接在整体焊接架中间长方管上,用以装配固定龙门架;There are two rear mounting seats of the gantry, which are 1 piece of metal parts with 3 holes and 12mm thickness, and are welded to the middle rectangular tube of the integral welding frame along the notch part to assemble and fix the gantry;
所述的油缸安装座有4个,为有1个轴肩的阶梯轴,两两分别焊接在整体焊接架两端内侧,用以装配液压缸;There are four cylinder mounting seats, which are stepped shafts with a shaft shoulder, and are welded to the inner sides of both ends of the integral welding frame in pairs, for assembling the hydraulic cylinder;
所述的调节杆安装座有4个,为1块有3个孔12mm厚的缺口金属部件,均沿着缺口部分焊接在整体焊接架前方长方管上,间距为715mm,用以装配固定压茬刮平总成;There are 4 adjusting rod mounting seats, which are 1 piece of metal parts with 3 holes and 12mm thickness, all welded to the rectangular tube in front of the integral welding frame along the notch part, with a spacing of 715mm, for assembling and fixing the stubble scraping assembly;
所述的刮板安装座有2个,为1块12mm厚的缺口金属部件,均沿着缺口部分焊接在整体焊接架前方长方管两侧上,用以装配固定压茬刮平总成;There are two scraper mounting seats, which are 12mm thick notched metal parts, both of which are welded along the notched part on both sides of the rectangular tube in front of the integral welding frame to assemble and fix the stubble scraping assembly;
所述的盖板安装座有16个,为1块3mm厚的金属弯折件,弯折部分钻有延长孔,另一部分与整体焊接架长方管焊接在一起,用以定位装配后盖板和前盖板。There are 16 cover plate mounting seats, which are 1 piece of 3mm thick metal bent piece, with an extended hole drilled in the bent part and the other part welded together with the rectangular tube of the integral welding frame, for positioning and assembling the rear cover plate and the front cover plate.
参阅图4和图5,所述的2个压茬刮平总成包括刮板、刮板侧板、刮板横梁、调节杆安装座、弹簧座、弹簧、弹簧压板、压板座、销、调节杆;Referring to Figures 4 and 5, the two stubble-scraping assemblies include a scraper, a scraper side plate, a scraper beam, an adjustment rod mounting seat, a spring seat, a spring, a spring pressure plate, a pressure plate seat, a pin, and an adjustment rod;
所述的刮板由3mm厚金属平板弯折而成,宽1540mm、高460mm,上端焊有细长金属条,刮板用以刮平凹凸不平的盐碱水田;The scraper is formed by bending a 3mm thick metal flat plate, with a width of 1540mm and a height of 460mm. A slender metal strip is welded on the upper end. The scraper is used to flatten the uneven saline-alkali paddy field.
所述的刮板侧板有3个,为形状类似于砍刀的金属板,分别焊接在刮板两端和居中位置,用以防止刮起的泥浆向装置两侧溢出;There are three scraper side plates, which are metal plates shaped like machetes and are welded at both ends and the center of the scraper to prevent the scraped mud from overflowing to both sides of the device;
所述的刮板横梁为1个圆柱钢管,位于刮板上端,用以刮板与整体焊接架之间的装配;The scraper crossbeam is a cylindrical steel pipe located at the upper end of the scraper and used for assembling the scraper and the integral welding frame;
所述的调节杆安装座有2个,分别焊接在两个临近的刮板侧板对称轴位置,用以定位装配调节杆;There are two adjusting rod mounting seats, which are respectively welded at the symmetric axis positions of two adjacent scraper side plates to position and assemble the adjusting rod;
所述的弹簧座为1个5mm厚的金属圆环,位于调节杆中间位置,用以支撑弹簧弹簧;The spring seat is a 5mm thick metal ring located in the middle of the adjustment rod to support the spring;
所述的弹簧套在调节杆上,下端与弹簧座接触,上端与弹簧压板接触,用以支撑两侧的弹簧座和压板座;The spring is sleeved on the adjusting rod, with the lower end in contact with the spring seat and the upper end in contact with the spring pressure plate, so as to support the spring seat and the pressure plate seat on both sides;
所述的弹簧压板为2个8mm厚的金属片相互垂直焊接在一起,其中一片有3个圆孔,用以使用螺栓与调节杆安装座固定配合;另一片切削出一延长孔套在调节杆上,两侧分别与弹簧和压板座接触,延长孔能够使调节杆能够进行一定角度的旋转;The spring pressure plate is composed of two 8mm thick metal sheets welded vertically together, one of which has three round holes for fixing with the adjusting rod mounting seat using bolts; the other has an extended hole cut out to be sleeved on the adjusting rod, and the two sides are in contact with the spring and the pressure plate seat respectively, and the extended hole enables the adjusting rod to rotate at a certain angle;
所述的压板座为1个5mm厚的金属圆环,位于调节杆上方,下边与弹簧压板接触;The pressure plate seat is a 5mm thick metal ring located above the adjustment rod and in contact with the spring pressure plate at the bottom;
所述的销有4个,两两分别插在两个调节杆上,用以定位弹簧座和压板座;There are four pins, which are inserted into two adjusting rods in pairs to position the spring seat and the pressure plate seat;
所述的调节杆有两个,为带有数个孔的钢管,长510mm、半径16mm、厚度4mm,底端的孔通过螺栓与调节杆安装座固定配合,上半部分的孔用以销配合,且销与不同位置的孔进行定位配合可以达到调节压茬刮平总成抬放角度的效果。There are two adjusting rods, which are steel pipes with several holes, 510mm long, 16mm radius and 4mm thickness. The hole at the bottom is fixed to the adjusting rod mounting seat by bolts, and the hole in the upper part is used for pin cooperation. The pin is positioned with the holes in different positions to achieve the effect of adjusting the lifting and lowering angle of the stubble scraping assembly.
参阅图6,所述的耙总成有2个,宽3235mm,包括耙片、工字法兰盘、T字法兰盘、垫圈、轴承、法兰套筒、减速器、电机;Referring to FIG6 , the rake assembly has two, 3235 mm wide, including rake blades, I-shaped flanges, T-shaped flanges, gaskets, bearings, flange sleeves, reducers, and motors;
所述的耙片有29个,为中间带有6个孔厚度5mm的六角耙片,并排在同一条轴线上,间距100mm,用以切割土壤和灭茬;There are 29 rake blades, which are hexagonal rake blades with 6 holes in the middle and a thickness of 5mm, arranged side by side on the same axis with a spacing of 100mm, for cutting soil and removing stubble;
所述的工字法兰盘有28个,两侧端面均带有6个均布的通孔,通过螺栓与耙片的孔两两固定配合组合在一条轴线上;There are 28 I-shaped flanges, and the end faces on both sides are provided with 6 evenly distributed through holes, which are fixedly matched with the holes of the rake blades in pairs by bolts and combined on an axis;
所述的T字法兰盘有2个,端面带有6个均布的通孔,分别位于两端最外侧的耙片外侧,使用螺栓通过孔与两端最外侧的耙片固定配合,且阶梯轴端面加工有花键,用以与减速器内部的齿轮配合;There are two T-shaped flanges, and the end faces are provided with six evenly distributed through holes, which are respectively located outside the outermost rake blades at both ends, and bolts are used to fix and match with the outermost rake blades at both ends through the holes, and the end faces of the stepped shafts are processed with splines to match with the gears inside the reducer;
所述的垫圈有2个,分别套在T字法兰盘的阶梯轴上;There are two washers, which are respectively sleeved on the stepped shaft of the T-shaped flange;
所述的轴承有2个,分别套在T字法兰盘的阶梯轴上,且内侧与垫圈相接触;There are two bearings, which are respectively mounted on the stepped shaft of the T-shaped flange, and the inner sides are in contact with the gasket;
所述的法兰套筒有2个,套筒部分下方镂空,镂空投影形状为长方形,套筒厚度3mm、盘部分均布6个通孔,通过使用螺栓与减速器紧固配合,用以遮挡保护垫圈、轴承以及T字法兰盘阶梯轴部分;There are two flange sleeves, the bottom of the sleeve part is hollowed out, the hollow projection shape is rectangular, the sleeve thickness is 3mm, and the disc part is evenly distributed with 6 through holes, which are fastened with the reducer by using bolts to cover and protect the gasket, bearing and T-flange stepped shaft part;
所述的减速器有2个,分别位于耙总成两侧,外壳中间焊接的圆柱部件与液压缸一端相配合,输入端与输出端分别与电机和T字法兰盘配合;There are two reducers, which are located on both sides of the rake assembly. The cylindrical component welded in the middle of the shell cooperates with one end of the hydraulic cylinder, and the input end and the output end cooperate with the motor and the T-shaped flange respectively.
所述的电机有2个,分别位于减速器内侧,花键部分与减速器输入端相配合,作为耙片主动切割土壤的动力源。There are two motors, which are respectively located inside the reducer. The spline parts match the input end of the reducer and serve as the power source for the rake blade to actively cut the soil.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、能够同时实现盐碱水田的浅疏深松、灭茬刮平作业,节省农业设备。1. It can simultaneously realize the shallow and deep loosening, stubble removal and leveling operations of saline-alkali paddy fields, saving agricultural equipment.
2、耙总成能依靠电机驱动主动切割土壤,可调节转速,松土灵活性高,低碳环保。2. The harrow assembly can actively cut the soil by relying on the motor drive, the speed can be adjusted, the soil loosening is highly flexible, and it is low-carbon and environmentally friendly.
3、耙总成能够通过油缸伸缩调节土壤切割深度,能使装置按照实际情况调整松土深度。3. The rake assembly can adjust the soil cutting depth by extending and retracting the cylinder, so that the device can adjust the loosening depth according to the actual situation.
4、压茬刮平总成带有弹性能够根据实际情况更改刮板的角度,有效防止受到过大的阻力。4. The stubble-pressing and scraping assembly is flexible and can change the angle of the scraper according to actual conditions, effectively preventing excessive resistance.
5、每个耙片可独立拆卸,连接装置简便,有利于减少问题刀具更换时间。5. Each rake blade can be disassembled independently, and the connection device is simple, which is helpful to reduce the time of replacing problematic tools.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的总装图;Fig. 1 is a general assembly diagram of the present invention;
图2为本发明的总装爆炸图;FIG2 is an exploded view of the general assembly of the present invention;
图3为本发明的机架爆炸图;FIG3 is an exploded view of a frame of the present invention;
图4为本发明的压茬刮平总差装配图;FIG4 is an assembly diagram of the stubble-scraping and leveling total difference of the present invention;
图5为本发明的压茬刮平总成爆炸图;FIG5 is an exploded view of the stubble-scraping and leveling assembly of the present invention;
图6为本发明的耙总成爆炸图;FIG6 is an exploded view of the rake assembly of the present invention;
图中:A、机架;B、压茬刮平总成;C、耙总成;1、整体焊接架;2、后盖板;3、前盖板;4、龙门架;5、液压缸;6、龙门架前安装座;7、龙门架后安装座;8、油缸安装座;9、调节杆安装座;10、刮板安装座;11、盖板安装座;12、刮板;13、刮板侧板;14、刮板横梁;15、调节杆安装座;16、弹簧座;17、弹簧;18、弹簧压板;19、压板座;20、销;21、调节杆;22、耙片;23、工字法兰盘;24、T字法兰盘;25、垫圈;26、轴承;27、法兰套筒;28、减速器;29、电机。In the figure: A, frame; B, stubble-scraping and leveling assembly; C, rake assembly; 1, integral welded frame; 2, rear cover plate; 3, front cover plate; 4, gantry; 5, hydraulic cylinder; 6, gantry front mounting seat; 7, gantry rear mounting seat; 8, cylinder mounting seat; 9, adjusting rod mounting seat; 10, scraper mounting seat; 11, cover mounting seat; 12, scraper; 13, scraper side plate; 14, scraper crossbeam; 15, adjusting rod mounting seat; 16, spring seat; 17, spring; 18, spring pressure plate; 19, pressure plate seat; 20, pin; 21, adjusting rod; 22, rake blade; 23, I-shaped flange; 24, T-shaped flange; 25, gasket; 26, bearing; 27, flange sleeve; 28, reducer; 29, motor.
具体实施方式Detailed ways
参阅图1至图2,一种盐碱水田浅疏深松灭茬刮平联合整地机,长1550mm、宽3235、高1150mm,包括机架(A)、压茬刮平总成(B)、耙总成(C)。Referring to Figures 1 to 2, a saline-alkali paddy field shallow and deep loosening, stubble removal and scraping combined land preparation machine is 1550mm long, 3235mm wide and 1150mm high, comprising a frame (A), a stubble pressing and scraping assembly (B) and a harrow assembly (C).
所述的机架(A)为盐碱水田浅疏深松灭茬刮平联合整地机的机体,2个压茬刮平总成(B)并排位于机架(A)后方,通过调节杆安装座(9)和刮板安装座(10)分别与弹簧压板(18)和刮板横梁(14)配合固定,两个耙总成(C)位于机架(A)下方,通过耙总成(C)两侧的减速器(28)分别与液压缸(5)和整体焊件架(1)对应的孔配合装配。The frame (A) is the body of a combined land preparation machine for shallow and deep loosening, stubble removal and scraping in saline-alkali paddy fields. Two stubble pressing and scraping assemblies (B) are arranged side by side behind the frame (A) and are respectively fixed with a spring pressure plate (18) and a scraper crossbeam (14) through an adjusting rod mounting seat (9) and a scraper mounting seat (10). Two rake assemblies (C) are located below the frame (A) and are respectively assembled with corresponding holes of a hydraulic cylinder (5) and an integral weldment frame (1) through reducers (28) on both sides of the rake assemblies (C).
参阅图3,所述的机架(A)包括整体焊接架(1)、后盖板(2)、前盖板(3)、龙门架(4)、液压缸(5)、龙门架前安装座(6)、龙门架后安装座(7)、油缸安装座(8)、调节杆安装座(9)、刮板安装座(10)、盖板安装座(11);Referring to FIG3 , the frame (A) comprises an integrally welded frame (1), a rear cover plate (2), a front cover plate (3), a gantry (4), a hydraulic cylinder (5), a gantry front mounting seat (6), a gantry rear mounting seat (7), a cylinder mounting seat (8), an adjusting rod mounting seat (9), a scraper mounting seat (10), and a cover mounting seat (11);
所述的整体焊接架(1)由80mm的方管焊接而成,长3220mm、宽1296mm、高220mm,两侧分别带有2个直径40mm的通孔;The integral welded frame (1) is welded from 80 mm square tubes, is 3220 mm long, 1296 mm wide, and 220 mm high, and has two through holes with a diameter of 40 mm on both sides;
所述的后盖板(2)有2个,由1.5mm厚的金属板冲压而成,分别位于整体焊接架(1)靠后两侧,使用螺栓通过对应的盖板安装座(11)紧固,用以遮挡溅起的泥浆;There are two rear covers (2), which are stamped from 1.5 mm thick metal plates and are located on both sides of the rear of the integral welding frame (1). Bolts are used to fasten the rear covers through corresponding cover mounting seats (11) to shield splashed mud.
所述的前盖板(3)有2个,由1.5mm厚的金属板冲压而成,分别位于整体焊接架(1)靠前两侧,使用螺栓通过对应的盖板安装座(11)紧固,用以遮挡溅起的泥浆;There are two front covers (3), which are stamped from 1.5 mm thick metal plates and are located on the front sides of the integral welding frame (1) respectively, and are fastened by bolts through corresponding cover mounting seats (11) to shield splashed mud;
所述的龙门架(4)位于整体焊接架(1)上方,后端使用螺栓通过龙门架后安装座(7)紧固,前端使用螺栓通过龙门架前安装座(6)紧固,用以装配上本发明外的对应的行进机械设备;The gantry (4) is located above the integral welded frame (1), the rear end is fastened by bolts through the gantry rear mounting seat (7), and the front end is fastened by bolts through the gantry front mounting seat (6), so as to be assembled with corresponding traveling mechanical equipment outside the present invention;
所述的液压缸(5)有4个,两两分别位于所述的整体焊接架(1)下方两侧,通过整体焊接架(1)两侧的孔装配,用以改变耙总成(C)切割泥土的厚度;There are four hydraulic cylinders (5), which are located in pairs on both sides below the integral welded frame (1) and are assembled through holes on both sides of the integral welded frame (1) to change the thickness of the soil cut by the rake assembly (C);
所述的龙门架前安装座(6)有两个,由两块带有6孔12mm厚的缺口金属部件和8mm厚的金属部件焊接而成,均沿缺口焊接在整体焊接架(1)前端,用以装配固定龙门架(4)以及装配上本发明外的对应的行进机械设备;There are two front mounting seats (6) for the gantry, which are welded from two metal parts with 6 holes and 12 mm thick notches and a metal part with 8 mm thickness, and are welded along the notches to the front end of the integral welding frame (1) for assembling and fixing the gantry (4) and assembling corresponding traveling mechanical equipment outside the present invention;
所述的龙门架后安装座(7)有2个,为1块有3个孔12mm厚的缺口金属部件,均沿着缺口部分焊接在整体焊接架(1)中间长方管上,用以装配固定龙门架(4);There are two gantry rear mounting seats (7), which are 1 piece of metal parts with 3 holes and 12 mm thickness, and are welded to the middle rectangular tube of the integral welding frame (1) along the notch part, so as to assemble and fix the gantry (4);
所述的油缸安装座(8)有4个,为有1个轴肩的阶梯轴,两两分别焊接在整体焊接架(1)两端内侧,用以装配液压缸(5);There are four cylinder mounting seats (8) which are stepped shafts with a shaft shoulder, and are welded to the inner sides of both ends of the integral welding frame (1) in pairs, for assembling the hydraulic cylinder (5);
所述的调节杆安装座(9)有4个,为1块有3个孔12mm厚的缺口金属部件,均沿着缺口部分焊接在整体焊接架(1)前方长方管上,间距为715mm,用以装配固定压茬刮平总成(B);There are four adjusting rod mounting seats (9), which are 1 piece of metal parts with 3 holes and 12 mm thickness, and are welded to the rectangular tube in front of the integral welding frame (1) along the notch portion, with a spacing of 715 mm, for assembling and fixing the stubble scraping assembly (B);
所述的刮板安装座(10)有2个,为1块12mm厚的缺口金属部件,均沿着缺口部分焊接在整体焊接架(1)前方长方管两侧上,用以装配固定压茬刮平总成(B);There are two scraper mounting seats (10), which are 12 mm thick notched metal parts, both of which are welded along the notched part on both sides of the rectangular tube in front of the integral welding frame (1) to assemble and fix the stubble scraping assembly (B);
所述的盖板安装座(11)有16个,为1块3mm厚的金属弯折件,弯折部分钻有延长孔,另一部分与整体焊接架(1)长方管焊接在一起,用以定位装配后盖板(2)和前盖板(3)。There are 16 cover plate mounting seats (11), which are 3 mm thick metal bent parts, with an extended hole drilled in the bent part and the other part welded to the rectangular tube of the integral welding frame (1) for positioning and assembling the rear cover plate (2) and the front cover plate (3).
参阅图4和图5,所述的2个压茬刮平总成包括刮板(12)、刮板侧板(13)、刮板横梁(14)、调节杆安装座(15)、弹簧座(16)、弹簧(17)、弹簧压板(18)、压板座(19)、销(20)、调节杆(21);Referring to FIGS. 4 and 5 , the two stubble-scraping and leveling assemblies include a scraper (12), a scraper side plate (13), a scraper crossbeam (14), an adjustment rod mounting seat (15), a spring seat (16), a spring (17), a spring pressure plate (18), a pressure plate seat (19), a pin (20), and an adjustment rod (21);
所述的刮板(12)由3mm厚金属平板弯折而成,宽1540mm、高460mm,上端焊有细长金属条,刮板(12)用以刮平盐碱水田;The scraper (12) is formed by bending a 3mm thick metal flat plate, is 1540mm wide and 460mm high, and has a slender metal strip welded on the upper end. The scraper (12) is used to scrape the saline-alkali paddy field.
所述的刮板侧板(13)有3个,为形状类似于砍刀的金属板,分别焊接在刮板(12)两端和居中位置,用以防止刮起的泥浆向装置两侧溢出;There are three scraper side plates (13) which are metal plates shaped like a machete and are welded to the two ends and the center of the scraper (12) to prevent the scraped mud from overflowing to the two sides of the device;
所述的刮板横梁(14)为1个圆柱钢管,位于刮板(12)上端,用以刮板(12)与整体焊接架(1)之间的装配;The scraper cross beam (14) is a cylindrical steel pipe, located at the upper end of the scraper (12), and used for assembling the scraper (12) and the integral welding frame (1);
所述的调节杆安装座(15)有2个,分别焊接在两个临近的刮板侧板(13)对称轴位置,用以定位装配调节杆(21);There are two adjusting rod mounting seats (15), which are respectively welded to the symmetric axis positions of two adjacent scraper side plates (13) to position and assemble the adjusting rod (21);
所述的弹簧座(16)为1个5mm厚的金属圆环,位于调节杆(21)中间位置,用以支撑弹簧弹簧(17);The spring seat (16) is a 5 mm thick metal ring located in the middle of the adjustment rod (21) to support the spring (17);
所述的弹簧(17)套在调节杆(21)上,下端与弹簧座(16)接触,上端与弹簧压板(18)接触,用以支撑两侧的弹簧座(16)和压板座;The spring (17) is sleeved on the adjusting rod (21), the lower end of which contacts the spring seat (16) and the upper end of which contacts the spring pressure plate (18), so as to support the spring seat (16) and the pressure plate seat on both sides;
所述的弹簧压板(18)为2个8mm厚的金属片相互垂直焊接在一起,其中一片有3个圆孔,用以使用螺栓与调节杆安装座(9)固定配合;另一片切削出一延长孔套在调节杆(21)上,两侧分别与弹簧(17)和压板座(19)接触,延长孔能够使调节杆(21)能够进行一定角度的旋转;The spring pressure plate (18) is composed of two 8 mm thick metal sheets welded vertically together, one of which has three round holes for fixing with the adjusting rod mounting seat (9) using bolts; the other has an extended hole cut out and sleeved on the adjusting rod (21), and the two sides are respectively in contact with the spring (17) and the pressure plate seat (19), and the extended hole enables the adjusting rod (21) to rotate at a certain angle;
所述的压板座(19)为1个5mm厚的金属圆环,位于调节杆(21)上方,下边与弹簧压板(18)接触;The pressure plate seat (19) is a 5mm thick metal ring, located above the adjustment rod (21), and in contact with the spring pressure plate (18) at the bottom;
所述的销(20)有4个,两两分别插在两个调节杆(21)上,用以定位弹簧座(16)和压板座(19);There are four pins (20), which are inserted into two adjusting rods (21) in pairs to position the spring seat (16) and the pressure plate seat (19);
所述的调节杆(21)有两个,为带有数个孔的钢管,长510mm、半径16mm、厚度4mm,底端的孔通过螺栓与调节杆安装座(15)固定配合,上半部分的孔用以销(20)配合,且销(20)与不同位置的孔进行定位配合可以达到调节压茬刮平总成(B)抬放角度的效果。There are two adjusting rods (21), which are steel pipes with several holes, 510 mm long, 16 mm in radius and 4 mm in thickness. The holes at the bottom are fixedly matched with the adjusting rod mounting seat (15) by bolts, and the holes in the upper part are used to match the pins (20). The pins (20) are positioned and matched with the holes at different positions to achieve the effect of adjusting the lifting and lowering angle of the stubble scraping assembly (B).
参阅图6,所述的耙总成(C)有2个,宽3235mm,包括耙片(22)、工字法兰盘(23)、T字法兰盘(24)、垫圈(25)、轴承(26)、法兰套筒(27)、减速器(28)、电机(29);Referring to FIG. 6 , there are two rake assemblies (C) with a width of 3235 mm, including rake blades (22), I-shaped flanges (23), T-shaped flanges (24), washers (25), bearings (26), flange sleeves (27), reducers (28), and motors (29);
所述的耙片(22)有29个,为中间带有6个孔厚度5mm的六角耙片,并排在同一条轴线上,间距100mm,用以切割土壤和灭茬;There are 29 rake blades (22), which are hexagonal rake blades with 6 holes in the middle and a thickness of 5 mm, arranged side by side on the same axis with a spacing of 100 mm, and are used for cutting soil and removing stubble;
所述的工字法兰盘(23)有28个,两侧端面均带有6个均布的通孔,通过螺栓与耙片(22)的孔两两固定配合组合在一条轴线上;There are 28 I-shaped flanges (23), and both side end surfaces have 6 evenly distributed through holes, which are fixedly matched with the holes of the rake blades (22) in pairs by bolts and combined on an axis;
所述的T字法兰盘(24)有2个,端面带有6个均布的通孔,分别位于两端最外侧的耙片外侧,使用螺栓通过孔与两端最外侧的耙片固定配合,且阶梯轴端面加工有花键,用以与减速器(28)内部的齿轮配合;There are two T-shaped flanges (24), and the end faces are provided with six evenly distributed through holes, which are respectively located outside the outermost rake blades at both ends, and bolts are used to fix and match with the outermost rake blades at both ends through the holes, and the end faces of the stepped shafts are processed with splines to match with the gears inside the reducer (28);
所述的垫圈(25)有2个,分别套在T字法兰盘(24)的阶梯轴上;There are two washers (25), which are respectively sleeved on the stepped shaft of the T-shaped flange (24);
所述的轴承(26)有2个,分别套在T字法兰盘(24)的阶梯轴上,且内侧与垫圈(25)相接触;There are two bearings (26), which are respectively sleeved on the stepped shaft of the T-shaped flange (24), and the inner side of the bearings (26) is in contact with the gasket (25);
所述的法兰套筒(27)有2个,套筒部分下方镂空,镂空投影形状为长方形,套筒厚度3mm、盘部分均布6个通孔,通过使用螺栓与减速器(28)紧固配合,用以遮挡保护垫圈(25)、轴承(26)以及T字法兰盘(24)阶梯轴部分;There are two flange sleeves (27), the lower part of the sleeve is hollowed out, the hollow projection shape is a rectangle, the sleeve thickness is 3mm, and the disc part has 6 through holes evenly distributed. It is fastened with the reducer (28) by using bolts to cover and protect the gasket (25), the bearing (26) and the stepped shaft part of the T-shaped flange (24);
所述的减速器(28)有2个,分别位于耙总成(C)两侧,外壳中间焊接的圆柱部件与液压缸(5)一端相配合,输入端与输出端分别与电机(29)和T字法兰盘(24)配合;There are two reducers (28), which are respectively located on both sides of the rake assembly (C). The cylindrical component welded in the middle of the shell cooperates with one end of the hydraulic cylinder (5), and the input end and the output end cooperate with the motor (29) and the T-shaped flange (24) respectively.
所述的电机(29)有2个,分别位于减速器(28)内侧,花键部分与减速器(28)输入端相配合,作为耙片主动切割土壤的动力源。There are two motors (29), which are respectively located inside the reducer (28). The spline part cooperates with the input end of the reducer (28) and serves as a power source for the rake blade to actively cut the soil.
本发明工作原理:Working principle of the present invention:
参阅图1至图6,本发明的盐碱水田浅疏深松灭茬刮平联合整地机工作原理如下。盐碱水田浅疏深松灭茬刮平联合整地机装置通过龙门架(4)安装在移动设备后方,在移动设备带动下,盐碱水田浅疏深松灭茬刮平联合整地机在盐碱水田行进,电机(29)转动时,扭矩传递到减速器(28)后再通过T字法兰盘(24)传递到两边耙片(22)中,同时通过工字法兰盘(23)将扭矩传到其余耙片(22)中,使各个耙片(22)转动,切割土壤,实现春季土壤浅疏深松和秋季灭茬作业。电机(29)转速可调,可改变耙片(22)的切割效率,用以应对不同硬度的盐碱水田或设备的行进速度。浅疏深松或灭茬后的土壤可通过装置后方的刮板(12)进行刮平。Referring to Figures 1 to 6, the working principle of the combined land preparation machine for shallow dredging, deep loosening, stubble removal and scraping of saline-alkali paddy fields of the present invention is as follows. The combined land preparation machine for shallow dredging, deep loosening, stubble removal and scraping of saline-alkali paddy fields is installed behind the mobile device through a gantry (4). Driven by the mobile device, the combined land preparation machine for shallow dredging, deep loosening, stubble removal and scraping of saline-alkali paddy fields travels in the saline-alkali paddy fields. When the motor (29) rotates, the torque is transmitted to the reducer (28) and then transmitted to the rake blades (22) on both sides through the T-shaped flange (24). At the same time, the torque is transmitted to the remaining rake blades (22) through the I-shaped flange (23), so that each rake blade (22) rotates to cut the soil, thereby realizing shallow dredging, deep loosening of soil in spring and stubble removal in autumn. The speed of the motor (29) is adjustable, which can change the cutting efficiency of the rake blade (22) to cope with the travel speed of saline-alkali paddy fields or equipment of different hardness. The soil after shallow dredging, deep loosening or stubble removal can be scraped and leveled by the scraper (12) behind the device.
参阅图1至图2,本发明的土壤切割深度调节工作原理如下。耙总成(B)两端的液压缸(5)同时缩短,使减速器(28)旋转,减速器(28)输出端相对于地面相应地提高,从而使得与减速器(28)输出端同轴的耙片(22)提高,降低耙片(22)切割土壤的深度。若要加深土壤松土深度,耙总成(B)两端的液压缸(5)同时伸长,相应的耙片(22)下降即可。这样,前方两侧液压缸(5)缩短,后方两侧液压缸(5)伸长,使得前方切割浅部土壤,后方切割深部土壤,达到浅疏深松效果。用于灭茬时可以使前方切割根茎处、后方切割地下根部,顺序切割减少切割阻力。Referring to Figures 1 to 2, the working principle of the soil cutting depth adjustment of the present invention is as follows. The hydraulic cylinders (5) at both ends of the rake assembly (B) are shortened at the same time, so that the reducer (28) rotates, and the output end of the reducer (28) is correspondingly raised relative to the ground, so that the rake blade (22) coaxial with the output end of the reducer (28) is raised, and the depth of the rake blade (22) cutting the soil is reduced. If the soil loosening depth is to be deepened, the hydraulic cylinders (5) at both ends of the rake assembly (B) are extended at the same time, and the corresponding rake blade (22) is lowered. In this way, the hydraulic cylinders (5) on both sides of the front are shortened, and the hydraulic cylinders (5) on both sides of the rear are extended, so that the front cuts the shallow soil and the rear cuts the deep soil, achieving the effect of shallow loosening and deep loosening. When used for stubble removal, the front can cut the rhizomes and the rear can cut the underground roots, and the sequential cutting can reduce the cutting resistance.
参阅图4至图5,本发明的压茬刮平总成(B)带弹性、角度调节原理如下。当刮板(12)未接触土壤时,弹簧(17)施加压力,将调节杆(21)下顶,使得刮板(12)底部处于离土壤最近状态。装置工作时,若刮板(12)刮到较厚的土壤,土壤将刮板(12)向上顶起,使得刮板(12)转动,调节杆(21)相应转动并相对向上移动,弹簧(17)受压,使刮板(12)底部保持向土壤靠近的趋势,从而实现压茬刮平总成(B)能够弹性调节,避免刮板(12)受到过大的阻力。Referring to Figures 4 to 5, the stubble-scraping and leveling assembly (B) of the present invention has elasticity and angle adjustment principles as follows. When the scraper (12) is not in contact with the soil, the spring (17) applies pressure to push the adjustment rod (21) down, so that the bottom of the scraper (12) is in the closest state to the soil. When the device is working, if the scraper (12) scrapes thicker soil, the soil pushes the scraper (12) upward, causing the scraper (12) to rotate, and the adjustment rod (21) rotates accordingly and moves upward relatively, and the spring (17) is compressed, so that the bottom of the scraper (12) keeps a tendency to approach the soil, thereby achieving elastic adjustment of the stubble-scraping and leveling assembly (B) to prevent the scraper (12) from being subjected to excessive resistance.
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