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CN117256226A - Novel saline and alkaline land vibration ditching fertilization all-in-one - Google Patents

Novel saline and alkaline land vibration ditching fertilization all-in-one Download PDF

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Publication number
CN117256226A
CN117256226A CN202311447164.4A CN202311447164A CN117256226A CN 117256226 A CN117256226 A CN 117256226A CN 202311447164 A CN202311447164 A CN 202311447164A CN 117256226 A CN117256226 A CN 117256226A
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China
Prior art keywords
kit
frame
trenching
shaft
segmented
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CN202311447164.4A
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Chinese (zh)
Inventor
吴宝广
高一鸣
胡伟
梁正伟
牟宇凤
杨昊谕
周德义
白秉奇
张世星
赵玉坤
陈攀
刘大欣
于春生
侯鹏飞
辛玥霖
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Jilin University
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Jilin University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B49/00Combined machines
    • A01B49/04Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
    • A01B49/06Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising
    • A01B49/065Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising the soil-working tools being actively driven
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B33/00Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
    • A01B33/08Tools; Details, e.g. adaptations of transmissions or gearings
    • A01B33/082Transmissions; Gearings; Power distribution
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B33/00Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
    • A01B33/08Tools; Details, e.g. adaptations of transmissions or gearings
    • A01B33/10Structural or functional features of the tools ; Theoretical aspects of the cutting action
    • A01B33/103Structural or functional features of the tools ; Theoretical aspects of the cutting action the rotating shaft being oriented horizontally

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Soil Sciences (AREA)
  • Environmental Sciences (AREA)
  • Power Engineering (AREA)
  • Soil Working Implements (AREA)

Abstract

本发明公开了一种新型盐碱草地振动开沟施肥一体机,为了克服现有的开沟器在盐碱草地作业时经常被草根缠绕、开沟阻力大、靠自身重力无法有效开沟等问题,其包括机架、主动开沟套件和主动施肥套件。机架为新型盐碱草地振动开沟施肥一体机的基体,主动开沟套件位于机架的前部,通过螺栓固定在机架上,主动施肥套件的主轴通过轴承与机架配合在一起,且主动施肥套件中的开沟器和给料管通过U型夹固定在机架上。其中主动开沟套件中的分段轴由联轴器配合在一起,可以方便的定向更换损坏的圆盘耙片;主动开沟套件的分段轴由液压马达驱动,可以做到主动切割,有效的破除根土复合体;机架上焊接振动电机,利用振动减阻技术来降低能耗和阻力;主动施肥套件的开沟器刀具形状经过设计,确保了开沟效果和刀具的耐用性,这些设计可以提高开沟技术在盐碱地和实际农耕中的效率和可靠性,减少开沟装备的能耗并且有效改善盐碱草地的种植条件。

The invention discloses a new type of all-in-one vibrating trenching and fertilizing machine for saline-alkali grassland. In order to overcome the problems that the existing trencher is often entangled by grass roots when operating in saline-alkali grassland, has large trenching resistance, and cannot effectively trench by its own gravity. , which includes a rack, active trenching kit and active fertilization kit. The frame is the base of the new vibrating trenching and fertilizing machine for saline-alkali grassland. The active trenching kit is located at the front of the frame and is fixed on the frame through bolts. The main shaft of the active fertilizing kit is matched with the frame through bearings, and The openers and feed tubes in the active fertilization kit are fixed to the frame with U-clips. Among them, the segmented shafts in the active trenching kit are matched together by couplings, which can conveniently replace damaged disc rake blades; the segmented shafts in the active trenching kit are driven by hydraulic motors, which can achieve active cutting and effective The root-soil complex is broken up; the vibration motor is welded on the frame and vibration drag reduction technology is used to reduce energy consumption and resistance; the shape of the trencher cutter of the active fertilization kit is designed to ensure the trenching effect and the durability of the cutter. The design can improve the efficiency and reliability of ditching technology in saline-alkali land and actual farming, reduce the energy consumption of ditching equipment and effectively improve the planting conditions of saline-alkali grassland.

Description

一种新型盐碱草地振动开沟施肥一体机A new type of vibrating furrowing and fertilizing integrated machine for saline-alkali grassland

技术领域Technical field

本发明属于农业机械开沟施肥技术领域,更确切地说,本发明涉及一种新型盐碱草地振动开沟施肥一体机。The invention belongs to the technical field of agricultural machinery for trenching and fertilizing. More specifically, the invention relates to a new type of integrated vibrating trenching and fertilizing machine for saline-alkali grassland.

背景技术Background technique

传统的单圆盘开沟器依靠引擎机械的牵引力向前移动进行工作,由于其靠自身重力压迫土壤即被动地开沟,土壤易附着在圆盘上影响沟形,降低作物出苗率。此外,盐碱土壤中包含大量的根土复合体,使得阻力较大,无法通过传统的圆盘开沟器解决开沟问题。因此,盐碱草地振动减阻开沟装置设计具有重要意义,可以提高开沟机械的效率和性能,进一步推动农业生产现代化的进程。The traditional single-disc trencher relies on the mechanical traction of the engine to move forward to work. Since it relies on its own gravity to press the soil, that is, it passively opens the trench, the soil easily adheres to the disc, affecting the trench shape and reducing the crop emergence rate. In addition, saline-alkali soil contains a large number of root-soil complexes, which makes the resistance high and the trenching problem cannot be solved by traditional disc trenchers. Therefore, the design of vibration-reducing trenching devices in saline-alkali grasslands is of great significance, as it can improve the efficiency and performance of trenching machinery and further promote the modernization of agricultural production.

发明内容Contents of the invention

本发明所要解决的技术问题是现有技术存在开沟阻力大、不能保证良好沟形、开沟器附着土壤等问题,提供了一种新型盐碱草地振动开沟施肥一体机。The technical problem to be solved by the present invention is that the existing technology has problems such as high resistance to trenching, inability to ensure good trench shape, and attachment of the trencher to the soil. A new vibrating trenching and fertilizing integrated machine for saline-alkali grassland is provided.

一种新型盐碱草地振动开沟施肥一体机,包括机架、主动施肥套件、主动开沟套件。A new type of all-in-one vibration trenching and fertilizing machine for saline-alkali grassland, including a frame, an active fertilizing kit, and an active trenching kit.

所述的机架为盐碱草地振动开沟施肥一体机的基体,主动开沟套件位于机架的前部,通过轴承套安装孔和减速器罩安装孔固定在机架上,主动施肥套件的主轴通过主轴基座与机架配合在一起,且主动施肥套件中的开沟器刀头和给料管通过U型夹固定在机架上。The frame is the base of the all-in-one vibrating trenching and fertilizing machine for saline-alkali grassland. The active trenching kit is located at the front of the frame and is fixed on the frame through the mounting hole of the bearing sleeve and the mounting hole of the reducer cover. The active fertilizing kit is The spindle is matched with the frame through the spindle base, and the opener head and feed tube in the active fertilization kit are fixed on the frame through U-shaped clamps.

所述的机架包括龙门架、悬挂架、整体焊接架、振动电机、主轴基座、左护板、右护板和横梁;The frame includes a gantry frame, a suspension frame, an integral welding frame, a vibration motor, a spindle base, a left guard plate, a right guard plate and a cross beam;

所述的龙门架位于机架的上部,前端焊接在整体焊接架的前部,后端焊接在横梁的中部,上部可与牵引机械的上位杆配合;The gantry is located at the upper part of the frame, the front end is welded to the front of the overall welding frame, the rear end is welded to the middle of the beam, and the upper part can cooperate with the upper rod of the traction machinery;

所述的悬挂架位于机架的前端,2个悬挂架焊接在整体焊接架的前端中部,开孔可与牵引机械的下位杆配合;The suspension frame is located at the front end of the frame, and the two suspension frames are welded to the middle of the front end of the overall welding frame, and the openings can be matched with the lower rod of the traction machinery;

所述的整体焊接架位于机架的中部,由四根方管焊接而成,前端中部焊接2个悬挂架,前端中部焊接龙门架,左端后部与右端后部上方焊接主轴基座,左端中部上方焊接振动电机,左侧面焊接左护板,右侧面焊接右护板,中部焊接横梁;The overall welding frame is located in the middle of the frame and is welded by four square tubes. Two suspension frames are welded in the middle of the front end, the gantry is welded in the middle of the front end, the spindle base is welded above the rear of the left end and the rear of the right end, and the middle of the left end is welded. The vibration motor is welded on the top, the left guard plate is welded on the left side, the right guard plate is welded on the right side, and the cross beam is welded in the middle;

所述的振动电机位于机架的左后部,焊接在整体焊接架的左端中部上方,激振频率100W,激振力50kg,振次3000r/min;The vibration motor is located at the left rear of the frame, welded above the middle part of the left end of the overall welding frame, with an excitation frequency of 100W, an excitation force of 50kg, and a vibration frequency of 3000r/min;

所述的主轴基座位于机架的后部,2个主轴基座焊接在整体焊接架的左后部与右后部,通过主轴基座轴承孔与主轴配合,一号液压马达通过主轴固定孔装配在主轴基座上;The spindle base is located at the rear of the frame. The two spindle bases are welded to the left and right rear of the overall welding frame. They match the spindle through the spindle base bearing hole. The No. 1 hydraulic motor passes through the spindle fixing hole. Assembled on the spindle base;

所述的左护板位于机架的左侧,上端焊接在整体焊接架左侧,在前部开4个均匀分布轴承座安装孔安装分段轴轴承座,前部轴承座基座与分段轴右端配合;The left guard plate is located on the left side of the frame, and the upper end is welded to the left side of the overall welding frame. Four evenly distributed bearing seat mounting holes are opened in the front to install the segmented shaft bearing seat. The front bearing seat base is connected to the segmented shaft bearing seat. Fit the right end of the shaft;

所述的右护板位于机架的右侧,上端焊接在整体焊接架的右侧,在前部开10个均匀分布的减速器罩安装孔用于安装减速器罩,另在内圈开6个均匀分布的轴承套安装孔用于安装轴承套,分段轴基座用于与分段轴配合;The right guard plate is located on the right side of the frame, and the upper end is welded to the right side of the overall welding frame. 10 evenly distributed reducer cover mounting holes are opened in the front for installing the reducer cover, and 6 are opened in the inner ring. The evenly distributed bearing sleeve mounting holes are used to install the bearing sleeve, and the segmented shaft base is used to cooperate with the segmented shaft;

所述的横梁位于机架中部,焊接在整体焊接架中部,用于悬挂主动施肥套件,U型夹和固定板用螺栓紧固在横梁两侧以固定主动施肥套件。The cross beam is located in the middle of the frame and is welded to the middle of the overall welding frame for hanging the active fertilization kit. The U-shaped clamps and fixing plates are fastened to both sides of the cross beam with bolts to fix the active fertilization kit.

所述的主动施肥套件包括主轴、一号液压马达、肥料箱和开沟施肥套件,肥料箱用螺钉连接在开沟施肥套件的肥料运送齿轮上,主轴左端与一号液压马达通过套管连接,从右向左依次穿过5个开沟施肥套件的肥料运送齿轮,主动施肥套件通过主轴和开沟施肥套件安装在机架上;The active fertilizing kit includes a spindle, a No. 1 hydraulic motor, a fertilizer box and a trenching and fertilizing kit. The fertilizer box is connected to the fertilizer transport gear of the trenching and fertilizing kit with screws. The left end of the main shaft is connected to the No. 1 hydraulic motor through a casing. The fertilizer delivery gears of the five furrowing fertilization kits pass through in sequence from right to left. The active fertilization kit is installed on the frame through the main shaft and the furrowing fertilization kit;

所述的主轴位于主动施肥套件的中部,左端通过套管与一号液压马达连接,中部与开沟施肥套件中肥料运送齿轮配合,右端与主轴基座通过主轴基座轴承孔配合;The main shaft is located in the middle of the active fertilization kit. The left end is connected to the No. 1 hydraulic motor through a casing. The middle part cooperates with the fertilizer transport gear in the trenching fertilization kit. The right end cooperates with the main shaft base through the bearing hole of the main shaft base;

所述的一号液压马达位于主动施肥套件的右端,用螺杆通过主轴固定孔与主轴基座安装在一起,通过套管与主轴连接并为其提供动力来源,额定压力18Mpa,输出功率为10~60kW,额定转速为2000r/min,可以满足动力需求;The No. 1 hydraulic motor is located at the right end of the active fertilization kit. It is installed with the spindle base through the spindle fixing hole using a screw. It is connected to the spindle through a casing and provides a power source for it. The rated pressure is 18Mpa and the output power is 10~ 60kW, rated speed is 2000r/min, which can meet the power demand;

所述的肥料箱位于主动施肥套件的上部,用螺钉连接在开沟施肥套件的肥料运送齿轮上;The fertilizer box is located on the upper part of the active fertilization kit and is connected to the fertilizer transport gear of the trenching fertilization kit with screws;

所述的开沟施肥套件位于主动施肥套件的中下部,包括给料管、开沟器刀头、固定板、U型夹,给料管在开沟器刀头的内侧,并由U型管和固定板固定在一起;The ditching and fertilizing kit is located in the middle and lower part of the active fertilizing kit, and includes a feeding pipe, a ditching cutter head, a fixed plate, and a U-shaped clamp. The feeding pipe is inside the ditching cutter head and consists of a U-shaped pipe. fixed together with the fixing plate;

所述的给料管位于开沟施肥套件的后部,上端承接肥料运送齿轮的下端口,由U型夹固定在开沟器刀头后侧;The feed pipe is located at the rear of the trenching and fertilizing kit, and its upper end receives the lower port of the fertilizer delivery gear, and is fixed to the rear side of the trenching tool head by a U-shaped clip;

所述的开沟器刀头位于开沟施肥套件的前部,U型夹与固定板用螺杆连接固定给料管、开沟器刀头以及横梁,采用下凸曲线刃口锐角设计,具有最小开沟阻力;The opener cutter head is located at the front of the ditching and fertilization kit. The U-shaped clamp and the fixing plate are connected with screws to fix the feed pipe, the opener cutter head and the cross beam. It adopts the design of downward convex curved edge and sharp angle, which has the smallest trenching resistance;

所述的固定板位于开沟施肥套件的前端,上开4个均匀螺纹孔用于和U型夹连接;The fixed plate is located at the front end of the trenching and fertilizing kit, and has 4 uniformly threaded holes for connection with U-shaped clips;

所述的U型夹位于开沟施肥套件的后端,上开4个均匀螺纹孔用于和固定板连接。The U-shaped clamp is located at the rear end of the trenching and fertilizing kit, and has 4 uniformly threaded holes for connecting to the fixed plate.

所述的主动开沟套件包括二号液压马达、行星轮减速器套件、分段轴、紧固件、缺口圆盘耙片、联轴器套件和分段轴轴承座,联轴器套件连接5个分段轴,最左侧的分段轴配合在分段轴轴承座上,紧固件装在分段轴细段上,并且与分段轴的粗段一起固定缺口圆盘耙片以限制其位置与角度,最右侧的分段轴通过行星轮减速器套件与二号液压马达装配在一起,主动开沟套件通过行星轮减速器套件和分段轴轴承座安装在机架上;The active trenching kit includes No. 2 hydraulic motor, planetary gear reducer kit, segmented shaft, fasteners, notched disc rake blades, coupling kit and segmented shaft bearing seat. The coupling kit is connected to 5 A segmented shaft, the leftmost segmented shaft is fitted on the segmented shaft bearing seat, the fastener is installed on the thin section of the segmented shaft, and the notched disc rake blade is fixed together with the thick section of the segmented shaft to limit As for its position and angle, the rightmost segmented shaft is assembled with the No. 2 hydraulic motor through the planetary gear reducer kit, and the active trenching kit is installed on the frame through the planetary gear reducer kit and the segmented shaft bearing seat;

所述的二号液压马达通过螺杆安装在行星轮减速器套件的右端,马达传动花键与行星轮减速器套件中中心轮啮合;The No. 2 hydraulic motor is installed on the right end of the planetary gear reducer kit through a screw rod, and the motor transmission spline meshes with the center wheel in the planetary gear reducer kit;

所述的行星轮减速器套件位于二号液压马达和右护板之间,包括右托板、行星轮减速器、减速器轴承、止动垫圈、减速器罩、左托板、传动轴座、限位环、轴承套和左端轴承,行星轮减速器中的中心轮与马达传动花键啮合,行星架的花键与分段轴端花键通过同时与传动轴座配合来传递动力,右托板与左托板通过螺杆连接,右托板通过螺孔固定二号液压马达,左托板与轴承套通过螺杆固定在右护板右侧,减速器罩用螺杆固定在右护板右侧并且内部托举右托板和左托板,限位环用于防止左端轴承轴向移动,轴承套通过轴承套紧固孔固定在右护板上,内部与限位环配合固定并托举左端轴承,左端轴承内部与传动轴座配合,传动轴座外套限位垫圈固定左端轴承,减速器轴承装在行星架上,并由止动垫圈和行星架固定防止轴向移动;The planetary gear reducer kit is located between the No. 2 hydraulic motor and the right guard plate, including the right supporting plate, planetary gear reducer, reducer bearing, stop washer, reducer cover, left supporting plate, transmission shaft seat, The limit ring, bearing sleeve and left-end bearing, the center wheel in the planetary reducer meshes with the motor transmission splines, the splines of the planet carrier and the segmented shaft end splines transmit power by cooperating with the transmission shaft seat at the same time, the right support The plate and the left supporting plate are connected through screws. The right supporting plate fixes the No. 2 hydraulic motor through the screw hole. The left supporting plate and the bearing sleeve are fixed on the right side of the right guard plate through screws. The reducer cover is fixed on the right side of the right guard plate with screws. The right supporting plate and the left supporting plate are lifted internally. The limit ring is used to prevent the left end bearing from moving axially. The bearing sleeve is fixed on the right guard plate through the bearing sleeve fastening hole. The inner part cooperates with the limit ring to fix and lift the left end bearing. , the inside of the left end bearing matches the transmission shaft seat, and the limit washer on the outer cover of the transmission shaft seat fixes the left end bearing. The reducer bearing is installed on the planet carrier, and is fixed by the stop washer and the planet carrier to prevent axial movement;

所述的右托板位于行星轮减速器套件右端,开均匀分布的马达拆卸孔和右托板装配孔以分别与二号液压马达、左托板连接,中部开孔使马达传动花键穿过;The right supporting plate is located at the right end of the planetary gear reducer kit, with uniformly distributed motor disassembly holes and right supporting plate assembly holes to connect to the No. 2 hydraulic motor and the left supporting plate respectively. The middle opening allows the motor transmission splines to pass through. ;

所述的行星轮减速器位于行星轮减速器套件内部,包括行星架、内圈、行星轮和中心轮,3个行星轮的中心开孔配合在行星架上,中心轮装配在3个行星轮中间,中心轮中部开花键槽与马达传动花键配合以获得动力,内圈配合在3个行星轮外侧来紧固行星轮,行星架上的花键与传动轴座配合以传递动力;The planetary gear reducer is located inside the planetary gear reducer kit and includes a planetary carrier, an inner ring, a planetary wheel and a center wheel. The center openings of the three planetary wheels are fitted on the planetary carrier, and the center wheel is assembled on the three planetary wheels. In the middle, the splined keyway in the middle of the center wheel cooperates with the motor transmission splines to obtain power. The inner ring cooperates with the outside of the three planet wheels to fasten the planet wheels. The splines on the planet carrier cooperate with the transmission shaft seat to transmit power;

所述的减速器轴承内圈与行星架外侧配合,外圈与左托板内侧配合;The inner ring of the reducer bearing is matched with the outside of the planet carrier, and the outer ring is matched with the inside of the left support plate;

所述的止动垫圈配合在行星架外侧,左侧传动轴座向右压紧止动垫圈以固定减速器轴承防止轴向移动;The stop washer is fitted on the outside of the planet carrier, and the left transmission shaft seat presses the stop washer to the right to fix the reducer bearing to prevent axial movement;

所述的减速器罩位于行星轮减速器套件的外侧,上开均匀分布减速器罩拆卸孔通过螺杆与右护板上的减速器罩安装孔连接,内部支撑右托板和左托板;The reducer cover is located on the outside of the planetary gear reducer kit, and the reducer cover disassembly holes are evenly distributed and connected to the reducer cover installation holes on the right guard plate through screw rods, and the right supporting plate and the left supporting plate are supported internally;

所述的左托板位于减速器罩内部,左托板装配孔用于和右托板连接,左托板紧固孔用于和轴承套连接,内部与减速器轴承配合,支撑行星轮减速器;The left supporting plate is located inside the reducer cover. The assembly hole of the left supporting plate is used to connect with the right supporting plate. The fastening hole of the left supporting plate is used to connect with the bearing sleeve. The inside cooperates with the reducer bearing to support the planetary gear reducer. ;

所述的传动轴座位于行星轮减速器套件左部,两端开花键槽分别与行星架和分段轴端花键配合,传递动力;The transmission shaft seat is located on the left side of the planetary gear reducer kit, and the splined key grooves at both ends cooperate with the planetary carrier and segmented shaft end splines respectively to transmit power;

所述的限位环配合在传动轴座外侧,外侧配合轴承套,左侧顶住分段轴右端的粗段右侧,用于限制左端轴承的轴向移动;The limit ring is fitted on the outside of the transmission shaft seat, and the outside is fitted on the bearing sleeve, and the left side is against the right side of the thick section of the right end of the segmented shaft to limit the axial movement of the left end bearing;

所述的轴承套位于行星轮减速器套件的左端,上有均布轴承套紧固孔用于连接左托板和右护板,内部与左端轴承配合以支撑传动轴座;The bearing sleeve is located at the left end of the planetary gear reducer kit, and has evenly spaced bearing sleeve fastening holes for connecting the left support plate and the right guard plate, and is internally matched with the left end bearing to support the transmission shaft seat;

所述的左端轴承(50)位于行星轮减速器套件(27)左端,内圈与传动轴座配合,外圈与轴承套配合;The left end bearing (50) is located at the left end of the planetary gear reducer kit (27), the inner ring matches the transmission shaft seat, and the outer ring matches the bearing sleeve;

所述的分段轴是主动开沟套件的主轴,由5个分段轴用联轴器套件连接在一起,右端做花键以从行星轮减速器套件获得动力,左端与分段轴轴承座配合,分段轴上分为粗段和细段,用于固定缺口圆盘耙片、行星轮减速器套件,分段轴上开有平键槽与联轴器套件配合,可以通过打开联轴器套件实现损坏的缺口圆盘耙片的快速更换;The segmented shaft is the main shaft of the active trenching kit. It consists of 5 segmented shafts connected together with a coupling kit. The right end is splined to obtain power from the planetary gear reducer kit, and the left end is connected to the segmented shaft bearing seat. To match, the segmented shaft is divided into thick sections and thin sections, which are used to fix the notched disc rake blades and planetary gear reducer kits. There is a flat keyway on the segmented shaft to match the coupling kit. The coupling can be opened by opening the Kit enables quick replacement of damaged notched disc rake blades;

所述的紧固件位于分段轴细段外侧,一对紧固件用螺杆连接将缺口圆盘耙片紧定在分段轴粗段与紧固件之间,用以保证缺口圆盘耙片的垂直度以及防止其产生轴向移动;The fasteners are located outside the thin section of the segmented shaft, and a pair of fasteners are connected with screws to tighten the notched disc rake blades between the thick section of the segmented shaft and the fasteners to ensure that the notched disc rake The verticality of the piece and preventing its axial movement;

所述的缺口圆盘耙片位于分段轴外侧,由紧固件和分段轴固定,直径为500mm,偏角为23度,边缘开锯齿形缺口,有效耕幅为150mm,作业深度85~120mm;The notched disc rake blade is located outside the segmented shaft and is fixed by fasteners and segmented shafts. It has a diameter of 500mm, a deflection angle of 23 degrees, a zigzag-shaped notch on the edge, an effective farming area of 150mm, and an operating depth of 85 to 85 mm. 120mm;

所述的联轴器套件装配在分段轴外侧,包括联轴器座和轴间传动键,用于连接相邻的分段轴;The coupling kit is assembled on the outside of the segmented shaft and includes a coupling seat and an inter-shaft transmission key for connecting adjacent segmented shafts;

所述的联轴器座位于分段轴外侧,外部开均匀螺纹孔,内部开平键槽,内部通过轴间传动键分别与两个相邻的分段轴配合,外部螺纹孔连接一对联轴器座,从而达到连接相邻分段轴的目的;The coupling seat is located outside the segmented shaft. It has uniform threaded holes on the outside and a flat keyway on the inside. The inside cooperates with two adjacent segmented shafts through inter-shaft transmission keys. The external threaded hole connects a pair of coupling seats. , thereby achieving the purpose of connecting adjacent segmented axes;

所述的轴间传动键用于连接分段轴和联轴器座;The inter-shaft transmission key is used to connect the segmented shaft and the coupling seat;

所述的分段轴轴承座位于主动开沟套件右端,用于支撑分段轴,上开螺纹孔与左护板连接。The segmented shaft bearing seat is located at the right end of the active trenching kit and is used to support the segmented shaft. The upper threaded hole is connected to the left guard plate.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1、利用振动减阻技术减少开沟器上的盐碱土壤附着,以保证良好的沟形。1. Use vibration drag reduction technology to reduce the adhesion of saline-alkali soil on the trench opener to ensure a good trench shape.

2、由液压系统驱动的缺口圆盘耙片主动的切割土壤,有效的破除根土复合体或板结土壤。2. The notched disc rake blade driven by the hydraulic system actively cuts the soil and effectively breaks the root-soil complex or compacted soil.

3、开沟器刀具形状可以在保证有效开沟的同时减小阻力。3. The shape of the trencher tool can reduce resistance while ensuring effective trenching.

4、通过振动减阻技术的应用、缺口圆盘耙主动切割以及开沟器刀具的选型,大幅降低了开沟装备的阻力,降低了对牵引力的要求,因而避免了大型拖拉机对土壤的二次压实。4. Through the application of vibration drag reduction technology, active cutting of notched disc harrows and the selection of trenching tools, the resistance of trenching equipment is greatly reduced, and the requirements for traction are reduced, thus avoiding the secondary impact of large tractors on the soil. Secondary compaction.

附图说明Description of the drawings

图1为本发明的总装图;Figure 1 is a general assembly diagram of the present invention;

图2为本发明的爆炸图;Figure 2 is an exploded view of the present invention;

图3为本发明的机架轴测图;Figure 3 is an isometric view of the frame of the present invention;

图4为本发明的机架仰视轴测图;Figure 4 is a bottom isometric view of the frame of the present invention;

图5为本发明的主动施肥套件装配图;Figure 5 is an assembly diagram of the active fertilization kit of the present invention;

图6为本发明的开沟施肥套件剖视图;Figure 6 is a cross-sectional view of the furrowing and fertilizing kit of the present invention;

图7为本发明的开沟施肥套件后视图;Figure 7 is a rear view of the furrowing and fertilizing kit of the present invention;

图8为本发明的给料管轴测图;Figure 8 is a isometric view of the feeding pipe of the present invention;

图9为本发明的开沟器刀头的轴测图;Figure 9 is an isometric view of the opener cutter head of the present invention;

图10为本发明的主动开沟套件的轴测图;Figure 10 is an isometric view of the active trenching kit of the present invention;

图11为本发明的主动开沟套件的爆炸图;Figure 11 is an exploded view of the active trenching kit of the present invention;

图12为本发明的行星轮减速器的装配图;Figure 12 is an assembly diagram of the planetary reducer of the present invention;

图13为本发明的缺口圆盘耙片的主视图;Figure 13 is a front view of the notched disc rake blade of the present invention;

图14为本发明的紧固件的轴测图;Figure 14 is an isometric view of the fastener of the present invention;

图15为本发明的部分主动开沟套件的剖视图。Figure 15 is a cross-sectional view of part of the active trenching kit of the present invention.

图中:A、机架;B、主动施肥套件;C、主动开沟套件;1、龙门架;2、悬挂架;3、整体焊接架;4、振动电机;5、主轴基座轴承孔;6、主轴基座;7、主轴固定孔;8、轴承座安装孔;9、轴承座基座;10、左护板;11、分段轴基座;12、轴承套安装孔;13、减速器罩安装孔;14、横梁;15、右护板;16、给料管;17、开沟器刀头;18、固定板;19、U型夹;20、肥料箱;21、主轴;22、一号液压马达;23、肥料运送齿轮;24、主轴套管;25、开沟施肥套件;26、二号液压马达;27、行星轮减速器套件;28、分段轴;29、紧固件;30、缺口圆盘耙片;31、联轴器套件;32、分段轴轴承座;33、马达传动花键;34、右托板;35、马达拆卸孔;36、右托板装配孔;37、减速器轴承;38、行星轮减速器;39、止动垫圈;40、减速器罩;41、减速器罩拆卸孔;42、左托板装配孔;43、左托板;44、左托板紧固孔;45、传动轴座;46、限位环;47、限位垫圈;48、轴承套;49、轴承套紧固孔;50、左端轴承;51、分段轴端花键;52、行星架;53、内圈;54、行星轮;55、中心轮;56、联轴器座;57、轴间传动键。In the picture: A. Frame; B. Active fertilization kit; C. Active trenching kit; 1. Gantry frame; 2. Suspension frame; 3. Overall welding frame; 4. Vibration motor; 5. Spindle base bearing hole; 6. Spindle base; 7. Spindle fixed hole; 8. Bearing seat mounting hole; 9. Bearing seat base; 10. Left guard plate; 11. Segmented shaft base; 12. Bearing sleeve mounting hole; 13. Speed reduction Cover mounting hole; 14. Cross beam; 15. Right guard plate; 16. Feed pipe; 17. Opener cutter head; 18. Fixing plate; 19. U-shaped clamp; 20. Fertilizer box; 21. Spindle; 22 , No. 1 hydraulic motor; 23. Fertilizer transport gear; 24. Main shaft sleeve; 25. Trenching and fertilization kit; 26. No. 2 hydraulic motor; 27. Planetary gear reducer kit; 28. Segmented shaft; 29. Fastening parts; 30. Notched disc rake blade; 31. Coupling kit; 32. Segmented shaft bearing seat; 33. Motor transmission spline; 34. Right supporting plate; 35. Motor disassembly hole; 36. Right supporting plate assembly hole; 37. Reducer bearing; 38. Planetary reducer; 39. Stop washer; 40. Reducer cover; 41. Reducer cover removal hole; 42. Left support plate assembly hole; 43. Left support plate; 44 , Left support plate fastening hole; 45. Drive shaft seat; 46. Limit ring; 47. Limit washer; 48. Bearing sleeve; 49. Bearing sleeve fastening hole; 50. Left end bearing; 51. Segmented shaft end Spline; 52, planet carrier; 53, inner ring; 54, planet wheel; 55, center wheel; 56, coupling seat; 57, inter-shaft transmission key.

具体实施方式Detailed ways

参阅图1至图2,一种新型的盐碱草地振动开沟施肥一体机,包括机架(A)、主动施肥套件(B)、主动开沟套件(C)。Referring to Figures 1 to 2, a new type of all-in-one vibrating furrowing and fertilizing machine for saline-alkali grassland includes a frame (A), an active fertilizing kit (B), and an active furrowing kit (C).

所述的机架(A)为盐碱草地振动开沟施肥一体机的基体,主动开沟套件(B)位于机架(A)的前部,通过轴承套安装孔(12)和减速器罩安装孔(13)固定在机架(A)上,主动施肥套件(B)的主轴(21)通过主轴基座(6)与机架(A)配合在一起,且主动施肥套件(B)中的开沟器刀头(17)和给料管(16)通过U型夹(19)固定在机架(A)上。The frame (A) is the base of the all-in-one vibrating trenching and fertilizing machine for saline-alkali grassland. The active trenching kit (B) is located at the front of the frame (A) and passes through the bearing sleeve mounting hole (12) and the reducer cover. The mounting holes (13) are fixed on the frame (A). The spindle (21) of the active fertilizing kit (B) is matched with the frame (A) through the spindle base (6), and the active fertilizing kit (B) The opener head (17) and feed pipe (16) are fixed on the frame (A) through a U-shaped clamp (19).

参阅图3至图4,所述的机架(A)包括龙门架(1)、悬挂架(2)、整体焊接架(3)、振动电机(4)、主轴基座(6)、左护板(10)、右护板(15)和横梁(14);Referring to Figures 3 to 4, the frame (A) includes a gantry frame (1), a suspension frame (2), an integral welding frame (3), a vibration motor (4), a spindle base (6), a left guard Plate (10), right guard plate (15) and cross beam (14);

所述的龙门架(1)位于机架(A)的上部,前端焊接在整体焊接架(3)的前部,后端焊接在横梁(14)的中部,上部可与牵引机械的上位杆配合;The gantry (1) is located at the upper part of the frame (A), the front end is welded to the front of the overall welding frame (3), the rear end is welded to the middle of the cross beam (14), and the upper part can cooperate with the upper rod of the traction machine. ;

所述的悬挂架(2)位于机架(A)的前端,2个悬挂架焊接在整体焊接架(3)的前端中部,开孔可与牵引机械的下位杆配合;The suspension frame (2) is located at the front end of the frame (A), and the two suspension frames are welded to the middle of the front end of the integral welding frame (3), and the openings can be matched with the lower rod of the traction machinery;

所述的整体焊接架(3)位于机架(A)的中部,由四根方管焊接而成,前端中部焊接2个悬挂架(2),前端中部焊接龙门架(1),左端后部与右端后部上方焊接主轴基座(6),左端中部上方焊接振动电机(4),左侧面焊接左护板(10),右侧面焊接右护板(15),中部焊接横梁(14);The integral welding frame (3) is located in the middle of the frame (A) and is welded by four square tubes. Two suspension frames (2) are welded in the middle of the front end, a gantry frame (1) is welded in the middle of the front end, and a gantry frame (1) is welded in the middle of the front end. The spindle base (6) is welded to the upper part of the rear part of the right end, the vibration motor (4) is welded to the upper part of the middle part of the left end, the left guard plate (10) is welded to the left side, the right guard plate (15) is welded to the right side, and the cross beam (14) is welded to the middle part. );

所述的振动电机(4)位于机架(A)的左后部,焊接在整体焊接架(3)的左端中部上方,激振频率100W,激振力50kg,振次3000r/min;The vibration motor (4) is located at the left rear of the frame (A) and is welded above the middle part of the left end of the overall welding frame (3). The excitation frequency is 100W, the excitation force is 50kg, and the vibration frequency is 3000r/min;

所述的主轴基座(6)位于机架(A)的后部,2个主轴基座(6)焊接在整体焊接架(3)的左后部与右后部,通过主轴基座轴承孔(5)与主轴(21)配合,一号液压马达(22)通过主轴固定孔(7)装配在主轴基座(6)上;The spindle base (6) is located at the rear of the frame (A), and the two spindle bases (6) are welded to the left and right rear of the integral welding frame (3), passing through the spindle base bearing holes. (5) Cooperate with the spindle (21), and the No. 1 hydraulic motor (22) is assembled on the spindle base (6) through the spindle fixing hole (7);

所述的左护板(10)位于机架(A)的左侧,上端焊接在整体焊接架(3)左侧,在前部开4个均匀分布轴承座安装孔(8)安装分段轴轴承座(32),前部轴承座基座(9)与分段轴(28)右端配合;The left guard plate (10) is located on the left side of the frame (A), and its upper end is welded to the left side of the overall welding frame (3). Four evenly distributed bearing seat mounting holes (8) are opened in the front to install the segmented shaft. Bearing seat (32), the front bearing seat base (9) matches the right end of the segmented shaft (28);

所述的右护板(15)位于机架(A)的右侧,上端焊接在整体焊接架(3)的右侧,在前部开10个均匀分布的减速器罩安装孔(13)用于安装减速器罩(40),另在内圈开6个均匀分布的轴承套安装孔(12)用于安装轴承套(48),分段轴基座(11)用于与分段轴(28)配合;The right guard plate (15) is located on the right side of the frame (A), and its upper end is welded to the right side of the overall welding frame (3). There are 10 evenly distributed reducer cover mounting holes (13) in the front. In order to install the reducer cover (40), there are 6 evenly distributed bearing sleeve mounting holes (12) in the inner ring for installing the bearing sleeve (48), and the segmented shaft base (11) is used to connect with the segmented shaft (48). 28) Cooperation;

所述的横梁(14)位于机架(A)中部,焊接在整体焊接架(3)中部,用于悬挂主动施肥套件(B),U型夹(19)和固定板(18)用螺栓紧固在横梁(14)两侧以固定主动施肥套件(B)。The crossbeam (14) is located in the middle of the frame (A), welded to the middle of the overall welding frame (3), and is used to hang the active fertilization kit (B). The U-shaped clamp (19) and the fixing plate (18) are tightened with bolts. Fix the active fertilization kit (B) on both sides of the beam (14).

参阅图5至图8,所述的主动施肥套件(B)包括主轴(21)、一号液压马达(22)、肥料箱(20)和开沟施肥套件(25),肥料箱(20)用螺钉连接在开沟施肥套件(25)的肥料运送齿轮(23)上,主轴(21)左端与一号液压马达(22)通过套管连接,从右向左依次穿过5个开沟施肥套件(B)的肥料运送齿轮(23),主动施肥套件(B)通过主轴(21)和开沟施肥套件(25)安装在机架(A)上;Referring to Figures 5 to 8, the active fertilization kit (B) includes a main shaft (21), a No. 1 hydraulic motor (22), a fertilizer box (20) and a trenching fertilization kit (25). The fertilizer box (20) is The screws are connected to the fertilizer transport gear (23) of the trenching and fertilizing kit (25). The left end of the main shaft (21) is connected to the No. 1 hydraulic motor (22) through a casing. It passes through the 5 trenching and fertilizing kits in sequence from right to left. The fertilizer delivery gear (23) of (B), the active fertilization kit (B) is installed on the frame (A) through the main shaft (21) and the trenching fertilization kit (25);

所述的主轴(21)位于主动施肥套件(B)的中部,左端通过套管与一号液压马达(22)连接,中部与开沟施肥套件(25)中肥料运送齿轮(23)配合,右端与主轴基座(6)通过主轴基座轴承孔(5)配合;The main shaft (21) is located in the middle of the active fertilization kit (B). The left end is connected to the No. 1 hydraulic motor (22) through a casing. The middle part cooperates with the fertilizer transport gear (23) in the trenching fertilization kit (25). The right end Fits with the spindle base (6) through the spindle base bearing hole (5);

所述的一号液压马达位于主动施肥套件(B)的右端,用螺杆通过主轴固定孔(7)与主轴基座(6)安装在一起,通过套管与主轴(21)连接并为其提供动力来源,额定压力18Mpa,输出功率为10~60kW,额定转速为2000r/min,可以满足动力需求;The No. 1 hydraulic motor is located at the right end of the active fertilization kit (B). It is installed with the spindle base (6) through the spindle fixing hole (7) using a screw, and is connected to the spindle (21) through a casing to provide it with Power source, rated pressure is 18Mpa, output power is 10~60kW, and rated speed is 2000r/min, which can meet the power demand;

所述的肥料箱(20)位于主动施肥套件(B)的上部,用螺钉连接在开沟施肥套件(25)的肥料运送齿轮(23)上;The fertilizer box (20) is located on the upper part of the active fertilization suite (B) and is connected to the fertilizer transport gear (23) of the trenching fertilization suite (25) with screws;

所述的开沟施肥套件(25)位于主动施肥套件(B)的中下部,包括给料管(16)、开沟器刀头(17)、固定板(18)、U型夹(19),给料管(16)在开沟器刀头(17)的内侧,并由U型管(19)和固定板(18)固定在一起;The ditching and fertilizing kit (25) is located in the middle and lower part of the active fertilizing kit (B), and includes a feed pipe (16), a ditching tool head (17), a fixed plate (18), and a U-shaped clamp (19). , the feeding pipe (16) is inside the trencher head (17), and is fixed together by the U-shaped pipe (19) and the fixing plate (18);

所述的给料管(16)位于开沟施肥套件(25)的后部,上端承接肥料运送齿轮(23)的下端口,由U型夹(19)固定在开沟器刀头(17)后侧;The feeding pipe (16) is located at the rear of the trenching and fertilizing kit (25). The upper end receives the lower port of the fertilizer delivery gear (23) and is fixed to the trenching tool head (17) by a U-shaped clamp (19). rear side;

所述的开沟器刀头(17)位于开沟施肥套件(B)的前部,U型夹(19)与固定板(18)用螺杆连接固定给料管(16)、开沟器刀头(17)以及横梁(14),采用下凸曲线刃口锐角设计,具有最小开沟阻力;The trencher blade (17) is located at the front of the trenching and fertilization kit (B), and the U-shaped clamp (19) is connected to the fixing plate (18) with a screw to fix the feed pipe (16) and the trencher blade. The head (17) and cross beam (14) are designed with downward convex curved edges and sharp angles, which have minimal groove resistance;

所述的固定板(18)位于开沟施肥套件(B)的前端,上开4个均匀螺纹孔用于和U型夹(19)连接;The fixed plate (18) is located at the front end of the trenching fertilization kit (B), and has 4 uniform threaded holes for connecting with the U-shaped clamp (19);

所述的U型夹(19)位于开沟施肥套件(B)的后端,上开4个均匀螺纹孔用于和固定板(18)连接。The U-shaped clamp (19) is located at the rear end of the trenching fertilization kit (B), and has 4 uniformly threaded holes for connecting with the fixing plate (18).

参阅图9至图14,所述的主动开沟套件(C)包括二号液压马达(26)、行星轮减速器套件(27)、分段轴(28)、紧固件(29)、缺口圆盘耙片(30)、联轴器套件(31)和分段轴轴承座(32),联轴器套件(31)连接5个分段轴(28),最左侧的分段轴配合在分段轴轴承座(32)上,紧固件(29)装在分段轴(28)细段上,并且与分段轴(28)的粗段一起固定缺口圆盘耙片(30)以限制其位置与垂直度,最右侧的分段轴通过行星轮减速器套件(27)与二号液压马达(26)装配在一起,主动开沟套件(B)通过行星轮减速器套件(27)和分段轴轴承座(32)安装在机架(A)上;Referring to Figures 9 to 14, the active trenching kit (C) includes the No. 2 hydraulic motor (26), planetary gear reducer kit (27), segmented shaft (28), fasteners (29), and gaps. Disc rake blade (30), coupling set (31) and segmented shaft bearing seat (32). The coupling set (31) connects the 5 segmented shafts (28), and the leftmost segmented shaft matches On the segmented shaft bearing seat (32), the fastener (29) is installed on the thin section of the segmented shaft (28) and fixes the notched disc rake blade (30) together with the thick section of the segmented shaft (28). To limit its position and verticality, the rightmost segmented shaft is assembled with the No. 2 hydraulic motor (26) through the planetary gear reducer kit (27), and the active trenching kit (B) is assembled through the planetary gear reducer kit (27). 27) and the segmented shaft bearing seat (32) are installed on the frame (A);

所述的二号液压马达(26)通过螺杆安装在行星轮减速器套件(27)的右端,马达传动花键(33)与行星轮减速器套件(27)中中心轮(55)啮合;The No. 2 hydraulic motor (26) is installed on the right end of the planetary gear reducer kit (27) through a screw, and the motor transmission spline (33) meshes with the center wheel (55) in the planetary gear reducer kit (27);

所述的行星轮减速器套件(27)位于二号液压马达(26)和右护板(15)之间,包括右托板(34)、行星轮减速器(38)、减速器轴承(37)、止动垫圈(39)、减速器罩(40)、左托板(43)、传动轴座(45)、限位环(46)、轴承套(48)和左端轴承(50),行星轮减速器(38)中的中心轮(55)与马达传动花键(33)啮合,行星架(52)的花键与分段轴端花键(51)通过同时与传动轴座(45)配合来传递动力,右托板(34)与左托板(43)通过螺杆连接,右托板(34)通过螺孔固定二号液压马达(26),左托板(43)与轴承套(48)通过螺杆固定在右护板(15)右侧,减速器罩(40)用螺杆固定在右护板(15)右侧并且内部托举右托板(34)和左托板(43),限位环(46)用于防止左端轴承(50)轴向移动,轴承套(48)通过轴承套紧固孔(49)固定在右护板(15)上,内部与限位环(46)配合固定并托举左端轴承(50),左端轴承(50)内部与传动轴座(45)配合,传动轴座(45)外套限位垫圈(47)固定左端轴承(50),减速器轴承(37)装在行星架(52)上,并由止动垫圈(39)和行星架(52)固定防止轴向移动;The planetary gear reducer kit (27) is located between the No. 2 hydraulic motor (26) and the right guard plate (15), and includes a right supporting plate (34), a planetary gear reducer (38), and a reducer bearing (37 ), stop washer (39), reducer cover (40), left supporting plate (43), transmission shaft seat (45), limit ring (46), bearing sleeve (48) and left end bearing (50), planet The center wheel (55) in the gear reducer (38) meshes with the motor transmission spline (33), and the spline of the planet carrier (52) passes through the segmented shaft end spline (51) and the transmission shaft seat (45) Cooperate to transmit power. The right supporting plate (34) and the left supporting plate (43) are connected through screws. The right supporting plate (34) fixes the No. 2 hydraulic motor (26) through the screw hole. The left supporting plate (43) and the bearing sleeve (43) 48) is fixed on the right side of the right guard plate (15) with a screw rod. The reducer cover (40) is fixed on the right side of the right guard plate (15) with a screw rod and internally lifts the right supporting plate (34) and the left supporting plate (43). , the limit ring (46) is used to prevent the left end bearing (50) from moving axially, the bearing sleeve (48) is fixed on the right guard plate (15) through the bearing sleeve fastening hole (49), and is internally connected with the limit ring (46) ) cooperates to fix and lift the left-end bearing (50). The inside of the left-end bearing (50) cooperates with the transmission shaft seat (45). The transmission shaft seat (45) is coated with a limit washer (47) to fix the left-end bearing (50). The reducer bearing (37) is installed on the planet carrier (52) and is fixed by the stop washer (39) and the planet carrier (52) to prevent axial movement;

所述的右托板(34)位于行星轮减速器套件(27)右端,开均匀分布的马达拆卸孔(35)和右托板装配孔(36)以分别与二号液压马达(26)、左托板(43)连接,中部开孔使马达传动花键(33)穿过;The right supporting plate (34) is located at the right end of the planetary gear reducer kit (27), and evenly distributed motor disassembly holes (35) and right supporting plate assembly holes (36) are opened to connect the No. 2 hydraulic motor (26) and the right supporting plate assembly hole (36) respectively. The left supporting plate (43) is connected, and the middle opening allows the motor transmission spline (33) to pass through;

所述的行星轮减速器(38)位于行星轮减速器套件(27)内部,包括行星架(52)、内圈(53)、行星轮(54)和中心轮(55),3个行星轮(54)的中心开孔配合在行星架(52)上,中心轮(55)装配在3个行星轮(54)中间,中心轮(55)中部开花键槽与马达传动花键(33)配合以获得动力,内圈(53)配合在3个行星轮(54)外侧来紧固行星轮(54),行星架(52)上的花键与传动轴座(45)配合以传递动力;The planetary gear reducer (38) is located inside the planetary gear reducer kit (27) and includes a planetary carrier (52), an inner ring (53), a planetary gear (54) and a center wheel (55). There are three planetary gears. The center opening of (54) is matched with the planet carrier (52), the center wheel (55) is assembled in the middle of the three planet wheels (54), and the central spline key groove of the center wheel (55) cooperates with the motor transmission spline (33). To obtain power, the inner ring (53) cooperates with the outside of the three planet wheels (54) to fasten the planet wheels (54), and the splines on the planet carrier (52) cooperate with the transmission shaft seat (45) to transmit power;

所述的减速器轴承(37)内圈与行星架(52)外侧配合,外圈与左托板(43)内侧配合;The inner ring of the reducer bearing (37) matches the outside of the planet carrier (52), and the outer ring matches the inside of the left supporting plate (43);

所述的止动垫圈(39)配合在行星架(52)外侧,左侧传动轴座(45)向右压紧止动垫圈(39)以固定减速器轴承(37)防止轴向移动;The stop washer (39) is fitted outside the planet carrier (52), and the left transmission shaft seat (45) presses the stop washer (39) to the right to fix the reducer bearing (37) to prevent axial movement;

所述的减速器罩(40)位于行星轮减速器套件(27)的外侧,上开均匀分布减速器罩拆卸孔(41)通过螺杆与右护板(15)上的减速器罩安装孔(13)连接,内部支撑右托板(34)和左托板(43);The reducer cover (40) is located outside the planetary gear reducer kit (27), and the reducer cover disassembly holes (41) are evenly distributed on the top and pass through the screw rod and the reducer cover installation hole (15) on the right guard plate (15). 13) Connect and internally support the right supporting plate (34) and the left supporting plate (43);

所述的左托板(43)位于减速器罩(40)内部,左托板装配孔(42)用于和右托板(34)连接,左托板紧固孔(44)用于和轴承套(48)连接,内部与减速器轴承(37)配合,支撑行星轮减速器;The left supporting plate (43) is located inside the reducer cover (40), the left supporting plate assembly hole (42) is used to connect with the right supporting plate (34), and the left supporting plate fastening hole (44) is used with the bearing. The sleeve (48) is connected, and the interior cooperates with the reducer bearing (37) to support the planetary gear reducer;

所述的传动轴座(45)位于行星轮减速器套件(27)左部,两端开花键槽分别与行星架(52)和分段轴端花键(51)配合,传递动力;The transmission shaft seat (45) is located on the left side of the planetary gear reducer kit (27), and the spline key grooves at both ends cooperate with the planet carrier (52) and the segmented shaft end splines (51) respectively to transmit power;

所述的限位环(46)配合在传动轴座(45)外侧,外侧配合轴承套(48),左侧顶住分段轴(28)右端的粗段右侧,用于限制左端轴承(50)的轴向移动;The limiting ring (46) is fitted on the outside of the transmission shaft seat (45), and the outside is fitted on the bearing sleeve (48). The left side resists the right side of the thick section of the right end of the segmented shaft (28) to limit the left end bearing (46). 50) axial movement;

所述的轴承套(48)位于行星轮减速器套件(27)的左端,上有均布轴承套紧固孔(49)用于连接左托板(43)和右护板(15),内部与左端轴承(50)配合以支撑传动轴座(45);The bearing sleeve (48) is located at the left end of the planetary gear reducer kit (27), and has evenly distributed bearing sleeve fastening holes (49) for connecting the left supporting plate (43) and the right guard plate (15). Cooperate with the left end bearing (50) to support the transmission shaft seat (45);

所述的左端轴承(50)位于行星轮减速器套件(27)左端,内圈与传动轴座(45)配合,外圈与轴承套(48)配合;The left end bearing (50) is located at the left end of the planetary gear reducer kit (27), the inner ring cooperates with the transmission shaft seat (45), and the outer ring cooperates with the bearing sleeve (48);

所述的分段轴(28)是主动开沟套件(C)的主轴,由5个分段轴(28)用联轴器套件(31)连接在一起,右端做花键以从行星轮减速器套件(27)获得动力,左端与分段轴轴承座(32)配合,分段轴(28)上分为粗段和细段,用于固定缺口圆盘耙片(30)、行星轮减速器套件(27),分段轴上开有平键槽与联轴器套件(31)配合,可以通过打开联轴器套件(31)实现损坏的缺口圆盘耙片(30)的快速更换;The segmented shaft (28) is the main shaft of the active trenching kit (C). It consists of 5 segmented shafts (28) connected together with a coupling kit (31). The right end is splined to decelerate from the planetary gear. The drive kit (27) obtains power, and the left end cooperates with the segmented shaft bearing seat (32). The segmented shaft (28) is divided into thick sections and thin sections, which are used to fix the notched disc rake blades (30) and planetary gear reduction. There is a flat keyway on the segmented shaft to match the coupling kit (31). The damaged notch disc rake blade (30) can be quickly replaced by opening the coupling kit (31);

所述的紧固件(29)位于分段轴(28)细段外侧,一对紧固件(29)用螺杆连接将缺口圆盘耙片(30)紧定在分段轴(28)粗段与紧固件(29)之间,用以保证缺口圆盘耙片(30)的垂直度以及防止其产生轴向移动;The fasteners (29) are located outside the thin section of the segmented shaft (28), and a pair of fasteners (29) are connected by screw rods to tighten the notched disc rake blade (30) on the thick section of the segmented shaft (28). between the segment and the fastener (29) to ensure the verticality of the notched disc rake blade (30) and prevent its axial movement;

所述的缺口圆盘耙片(30)位于分段轴(28)外侧,由紧固件(29)和分段轴(28)固定,直径为500mm,偏角为23度,边缘开锯齿形缺口,有效耕幅为150mm,作业深度85~120mm;The notched disc rake blade (30) is located outside the segmented shaft (28) and is fixed by the fastener (29) and the segmented shaft (28). It has a diameter of 500mm, an angle of 23 degrees, and a zigzag edge. Gap, the effective farming width is 150mm, and the working depth is 85~120mm;

所述的联轴器套件(31)装配在分段轴(28)外侧,包括联轴器座(56)和轴间传动键(57),用于连接相邻的分段轴(28);The coupling set (31) is assembled outside the segmented shaft (28) and includes a coupling seat (56) and an inter-shaft transmission key (57) for connecting adjacent segmented shafts (28);

所述的联轴器座(56)位于分段轴(28)外侧,外部开均匀螺纹孔,内部开平键槽,内部通过轴间传动键(57)分别与两个相邻的分段轴(28)配合,外部螺纹孔连接一对联轴器座(56),从而达到连接相邻分段轴(28)的目的;The coupling seat (56) is located outside the segmented shaft (28). It has uniform threaded holes on the outside and a flat keyway on the inside. The coupling seat (56) is connected to the two adjacent segmented shafts (28) through the inter-shaft transmission key (57). ) cooperates, and the external threaded holes connect a pair of coupling seats (56), thereby achieving the purpose of connecting adjacent segmented shafts (28);

所述的轴间传动键(57)用于连接分段轴(28)和联轴器座(56);The inter-shaft transmission key (57) is used to connect the segmented shaft (28) and the coupling seat (56);

所述的分段轴轴承座(32)位于主动开沟套件(C)右端,用于支撑分段轴(28),上开螺纹孔与左护板(10)连接。The segmented shaft bearing seat (32) is located at the right end of the active trenching kit (C) and is used to support the segmented shaft (28). The upper threaded hole is connected to the left guard plate (10).

本发明的工作原理:Working principle of the invention:

参阅图1至图4,本发明的新型盐碱草地振动开沟施肥一体机工作原理如下。牵引力由牵引机械输入,通过三点悬挂系统将牵引力传递到龙门架(1)和悬挂架(2),再通过机架(A)传递到主动施肥套件(B)和主动开沟套件(C),带动整个盐碱草地振动开沟施肥一体机前进。Referring to Figures 1 to 4, the working principle of the new vibrating ditching and fertilizing machine for saline-alkali grassland of the present invention is as follows. The traction force is input by the traction machinery, and is transmitted to the gantry (1) and suspension frame (2) through the three-point suspension system, and then transmitted to the active fertilization kit (B) and active trenching kit (C) through the frame (A) , driving the entire saline-alkali grassland vibrating ditching and fertilizing machine forward.

所述的振动电机(4)位于机架(A)的左后部,焊接在整体焊接架(3)的左端中部上方,激振频率100W,激振力50kg,振次3000r/min,能够提供相对稳定的振动频率、振动幅度,而且振动频率较高,不受弹性元件的影响,可以减少开沟器上的土壤黏附,从而实现有效减阻;The vibration motor (4) is located at the left rear of the frame (A) and is welded above the middle part of the left end of the overall welding frame (3). It has an excitation frequency of 100W, an excitation force of 50kg, and a vibration frequency of 3000r/min, which can provide Relatively stable vibration frequency, vibration amplitude, and high vibration frequency, not affected by elastic components, can reduce soil adhesion on the trencher, thereby achieving effective drag reduction;

参阅图5至图8,主动施肥套件(B)动力由一号液压马达(22)接入,通过套管带动主轴(21)旋转,主轴(21)带动主轴套管(24)旋转,带动肥料运送齿轮(23)旋转,肥料从肥料箱(20)进入肥料运送齿轮(23)的上口,肥料运送齿轮(23)旋转将肥料送至下口,流入给料管(16)中,最终从给料管(16)下端口流出。Referring to Figures 5 to 8, the power of the active fertilization kit (B) is connected to the No. 1 hydraulic motor (22), which drives the main shaft (21) to rotate through the casing. The main shaft (21) drives the main shaft casing (24) to rotate, driving the fertilizer. The transport gear (23) rotates, and fertilizer enters the upper port of the fertilizer transport gear (23) from the fertilizer box (20). The rotation of the fertilizer transport gear (23) sends the fertilizer to the lower port, flows into the feed pipe (16), and finally flows from the fertilizer box (20) to the lower port. Outflow comes from the lower port of the feeding pipe (16).

所述的开沟器刀头(17),采用下凸曲线刃口锐角设计,具有最小开沟阻力,在缺口圆盘耙片主动破碎土壤之后拨开碎土并保证良好沟形,可以有效地减少农业机械的能耗,提高农机的作业效率;The trencher cutter head (17) is designed with a downward convex curved edge and an acute angle, and has minimum trenching resistance. After the notched disc rake blade actively breaks the soil, it can push away the broken soil and ensure a good trench shape, which can effectively Reduce the energy consumption of agricultural machinery and improve the operating efficiency of agricultural machinery;

参阅图8至图14,主动开沟套件(C)动力由二号液压马达(26)接入,通过马达传动花键(33)传递至中心轮(55),中心轮(55)带动外圈3个行星轮(54)旋转,行星轮(54)带动的行星架(52)旋转,行星架(52)通过花键带动传动轴座(45)旋转,带动分段轴端花键(51)旋转,分段轴(28)之间通过联轴器套件(31)的轴间传动键(57)传递动力,缺口圆盘耙片(30)安装在分段轴(28)上随之转动,从而达成对土壤进行主动切割的目的。Referring to Figures 8 to 14, the power of the active trenching kit (C) is connected to the No. 2 hydraulic motor (26) and transmitted to the center wheel (55) through the motor transmission spline (33). The center wheel (55) drives the outer ring The three planet wheels (54) rotate, and the planet carrier (52) driven by the planet wheels (54) rotates. The planet carrier (52) drives the transmission shaft seat (45) to rotate through splines, and drives the segmented shaft end splines (51). Rotate, power is transmitted between the segmented shafts (28) through the inter-shaft transmission key (57) of the coupling set (31), and the notched disc rake blade (30) is installed on the segmented shaft (28) and rotates accordingly. This achieves the purpose of actively cutting the soil.

所述的缺口圆盘耙片(30)直径为500mm,有效耕幅为150mm,偏角为23度,边缘开锯齿形缺口能更好地破碎土壤并防止压实,有利于维持土壤的透气性和松散度,尤其对于提高土壤排水能力和减少水分积聚在湿润地区或高湿度条件下尤为重要。此外,缺口圆盘耙在处理杂草和残茬方面表现出色,缺口边缘能更好地切割和处理植物残渣,提高除草和残茬处理的效率,并有效清理农田表面。The diameter of the notched disc rake blade (30) is 500mm, the effective farming width is 150mm, and the deflection angle is 23 degrees. The zigzag-shaped notch on the edge can better break up the soil and prevent compaction, which is beneficial to maintaining the permeability of the soil. and looseness, especially important in improving soil drainage and reducing moisture accumulation in humid areas or high humidity conditions. In addition, the notched disc harrow performs well at handling weeds and stubble, with the notched edge enabling better cutting and handling of plant debris, increasing the efficiency of weeding and stubble treatment, and effectively clearing farm surfaces.

Claims (7)

1.一种新型盐碱草地振动开沟施肥一体机,其特征在于,包括机架(A)、主动施肥套件(B)、主动开沟套件(C);1. A new type of all-in-one vibration trenching and fertilizing machine for saline-alkali grassland, which is characterized by including a frame (A), an active fertilizing kit (B), and an active trenching kit (C); 所述的机架(A)为盐碱草地振动开沟施肥一体机的基体,主动开沟套件(B)位于机架(A)的前部,通过轴承套安装孔(12)和减速器罩安装孔(13)固定在机架(A)上,主动施肥套件(B)的主轴(21)通过主轴基座(6)与机架(A)配合在一起,且主动施肥套件(B)中的开沟器刀头(17)和给料管(16)通过U型夹(19)固定在机架(A)上。The frame (A) is the base of the all-in-one vibrating trenching and fertilizing machine for saline-alkali grassland. The active trenching kit (B) is located at the front of the frame (A) and passes through the bearing sleeve mounting hole (12) and the reducer cover. The mounting holes (13) are fixed on the frame (A). The spindle (21) of the active fertilizing kit (B) is matched with the frame (A) through the spindle base (6), and the active fertilizing kit (B) The opener head (17) and feed pipe (16) are fixed on the frame (A) through a U-shaped clamp (19). 2.根据权利要求1所述的一种新型盐碱草地振动开沟施肥一体机,其特征在于,所述的机架(A)包括龙门架(1)、悬挂架(2)、整体焊接架(3)、振动电机(4)、主轴基座(6)、左护板(10)、右护板(15)和横梁(14);2. A new type of all-in-one vibrating ditching and fertilizing machine for saline-alkali grassland according to claim 1, characterized in that the frame (A) includes a gantry frame (1), a suspension frame (2), and an integral welding frame. (3), vibration motor (4), spindle base (6), left guard (10), right guard (15) and cross beam (14); 所述的龙门架(1)位于机架(A)的上部,前端焊接在整体焊接架(3)的前部,后端焊接在横梁(14)的中部;The gantry (1) is located at the upper part of the frame (A), the front end is welded to the front of the overall welding frame (3), and the rear end is welded to the middle of the cross beam (14); 所述的悬挂架(2)位于机架(A)的前端,2个悬挂架焊接在整体焊接架(3)的前端中部;The suspension frame (2) is located at the front end of the frame (A), and the two suspension frames are welded to the middle of the front end of the overall welding frame (3); 所述的整体焊接架(3)位于机架(A)的中部,由四根方管焊接而成,前端中部焊接2个悬挂架(2),前端中部焊接龙门架(1),左端后部与右端后部上方焊接主轴基座(6),左端中部上方焊接振动电机(4),左侧面焊接左护板(10),右侧面焊接右护板(15),中部焊接横梁(14);The integral welding frame (3) is located in the middle of the frame (A) and is welded by four square tubes. Two suspension frames (2) are welded in the middle of the front end, a gantry frame (1) is welded in the middle of the front end, and a gantry frame (1) is welded in the middle of the front end. The spindle base (6) is welded to the upper part of the rear part of the right end, the vibration motor (4) is welded to the upper part of the middle part of the left end, the left guard plate (10) is welded to the left side, the right guard plate (15) is welded to the right side, and the cross beam (14) is welded to the middle part. ); 所述的振动电机(4)位于机架(A)的左后部,焊接在整体焊接架(3)的左端中部上方,激振频率100W,激振力50kg,振次3000r/min;The vibration motor (4) is located at the left rear of the frame (A) and is welded above the middle part of the left end of the overall welding frame (3). The excitation frequency is 100W, the excitation force is 50kg, and the vibration frequency is 3000r/min; 所述的主轴基座(6)位于机架(A)的后部,2个主轴基座(6)焊接在整体焊接架(3)的左后部与右后部,通过主轴基座轴承孔(5)与主轴(21)配合,一号液压马达(22)通过主轴固定孔(7)装配在主轴基座(6)上;The spindle base (6) is located at the rear of the frame (A), and the two spindle bases (6) are welded to the left and right rear of the integral welding frame (3), passing through the spindle base bearing holes. (5) Cooperate with the spindle (21), and the No. 1 hydraulic motor (22) is assembled on the spindle base (6) through the spindle fixing hole (7); 所述的左护板(10)位于机架(A)的左侧,上端焊接在整体焊接架(3)左侧,在前部开4个均匀分布轴承座安装孔(8)安装分段轴轴承座(32),前部轴承座基座(9)与分段轴(28)右端配合;The left guard plate (10) is located on the left side of the frame (A), and its upper end is welded to the left side of the overall welding frame (3). Four evenly distributed bearing seat mounting holes (8) are opened in the front to install the segmented shaft. Bearing seat (32), the front bearing seat base (9) matches the right end of the segmented shaft (28); 所述的右护板(15)位于机架(A)的右侧,上端焊接在整体焊接架(3)的右侧,在前部开10个均匀分布的减速器罩安装孔(13)用于安装减速器罩(40),另在内圈开6个均匀分布的轴承套安装孔(12);The right guard plate (15) is located on the right side of the frame (A), and its upper end is welded to the right side of the overall welding frame (3). There are 10 evenly distributed reducer cover mounting holes (13) in the front. To install the reducer cover (40), open 6 evenly distributed bearing sleeve mounting holes (12) in the inner ring; 所述的横梁(14)位于机架(A)中部,焊接在整体焊接架(3)中部,U型夹(19)和固定板(18)用螺栓紧固在横梁(14)两侧。The crossbeam (14) is located in the middle of the frame (A) and is welded to the middle of the overall welding frame (3). The U-shaped clamp (19) and the fixing plate (18) are fastened to both sides of the crossbeam (14) with bolts. 3.根据权利要求1所述的一种新型盐碱草地振动开沟施肥一体机,其特征在于,所述的主动施肥套件(B)包括主轴(21)、一号液压马达(22)、肥料箱(20)和开沟施肥套件(25),肥料箱(20)用螺钉连接在开沟施肥套件(25)的肥料运送齿轮(23)上,主轴(21)左端与一号液压马达(22)通过套管连接,从右向左依次穿过5个开沟施肥套件(B)的肥料运送齿轮(23),主动施肥套件(B)通过主轴(21)和开沟施肥套件(25)安装在机架(A)上;3. A new type of all-in-one vibrating trenching and fertilizing machine for saline-alkali grassland according to claim 1, characterized in that the active fertilizing kit (B) includes a main shaft (21), a No. 1 hydraulic motor (22), a fertilizer The fertilizer box (20) and the trenching and fertilizing kit (25) are connected to the fertilizer transport gear (23) of the trenching and fertilizing kit (25) with screws. The left end of the main shaft (21) is connected to the No. 1 hydraulic motor (22). ) are connected through casings and pass through the fertilizer delivery gears (23) of the five furrowing fertilization kits (B) from right to left. The active fertilization kit (B) is installed through the main shaft (21) and the furrowing fertilization kit (25). On the rack (A); 所述的主轴(21)位于主动施肥套件(B)的中部,左端通过套管与一号液压马达(22)连接,中部与开沟施肥套件(25)中肥料运送齿轮(23)配合,右端与主轴基座(6)通过主轴基座轴承孔(5)配合;The main shaft (21) is located in the middle of the active fertilization kit (B). The left end is connected to the No. 1 hydraulic motor (22) through a casing. The middle part cooperates with the fertilizer transport gear (23) in the trenching fertilization kit (25). The right end Fits with the spindle base (6) through the spindle base bearing hole (5); 所述的一号液压马达位于主动施肥套件(B)的右端,用螺杆通过主轴固定孔(7)与主轴基座(6)安装在一起,额定压力18Mpa,输出功率为10~60kW,额定转速为2000r/min;The No. 1 hydraulic motor is located at the right end of the active fertilization kit (B). It is installed with the spindle base (6) using a screw through the spindle fixing hole (7). The rated pressure is 18Mpa, the output power is 10~60kW, and the rated speed is 2000r/min; 所述的肥料箱(20)位于主动施肥套件(B)的上部,用螺钉连接在开沟施肥套件(25)的肥料运送齿轮(23)上。The fertilizer box (20) is located on the upper part of the active fertilization suite (B) and is connected to the fertilizer transport gear (23) of the trenching fertilization suite (25) with screws. 4.根据权利要求3所述的开沟施肥套件(25),其特征在于,所述的开沟施肥套件(25)位于主动施肥套件(B)的中下部,包括给料管(16)、开沟器刀头(17)、固定板(18)、U型夹(19),给料管(16)在开沟器刀头(17)的内侧,并由U型管(19)和固定板(18)固定在一起;4. The furrowing fertilization kit (25) according to claim 3, characterized in that the furrowing fertilization kit (25) is located in the middle and lower part of the active fertilization kit (B) and includes a feeding pipe (16), The opener cutter head (17), the fixing plate (18), the U-shaped clamp (19), and the feeding pipe (16) are inside the opener cutter head (17) and are fixed by the U-shaped pipe (19) and The plates (18) are fixed together; 所述的给料管(16)位于开沟施肥套件(25)的后部,上端承接肥料运送齿轮(23)的下端口,由U型夹(19)固定在开沟器刀头(17)后侧;The feeding pipe (16) is located at the rear of the trenching and fertilizing kit (25). The upper end receives the lower port of the fertilizer delivery gear (23) and is fixed to the trenching tool head (17) by a U-shaped clamp (19). rear side; 所述的开沟器刀头(17)位于开沟施肥套件(B)的前部,U型夹(19)与固定板(18)用螺杆连接固定给料管(16)、开沟器刀头(17)以及横梁(14),采用下凸曲线刃口锐角设计;The trencher blade (17) is located at the front of the trenching and fertilization kit (B), and the U-shaped clamp (19) is connected to the fixing plate (18) with a screw to fix the feed pipe (16) and the trencher blade. The head (17) and beam (14) are designed with downward convex curved edges and sharp angles; 所述的固定板(18)位于开沟施肥套件(B)的前端,上开4个均匀螺纹孔;The fixed plate (18) is located at the front end of the trenching and fertilizing kit (B), and has 4 uniformly threaded holes; 所述的U型夹(19)位于开沟施肥套件(B)的后端,上开4个均匀螺纹孔。The U-shaped clamp (19) is located at the rear end of the trenching and fertilizing kit (B), and has 4 uniformly threaded holes. 5.根据权利要求1所述的一种新型盐碱草地振动开沟施肥一体机,其特征在于,所述的主动开沟套件(C)包括二号液压马达(26)、行星轮减速器套件(27)、分段轴(28)、紧固件(29)、缺口圆盘耙片(30)、联轴器套件(31)和分段轴轴承座(32),联轴器套件(31)连接5个分段轴(28),最左侧的分段轴配合在分段轴轴承座(32)上,紧固件(29)装在分段轴(28)细段上,并且与分段轴(28)的粗段一起固定缺口圆盘耙片(30),最右侧的分段轴通过行星轮减速器套件(27)与二号液压马达(26)装配在一起,主动开沟套件(B)通过行星轮减速器套件(27)和分段轴轴承座(32)安装在机架(A)上;5. A new type of saline-alkali grassland vibrating trenching and fertilizing integrated machine according to claim 1, characterized in that the active trenching kit (C) includes a No. 2 hydraulic motor (26) and a planetary gear reducer kit. (27), segmented shaft (28), fasteners (29), notched disc rake blades (30), coupling set (31) and segmented shaft bearing seat (32), coupling set (31 ) connects 5 segmented shafts (28), the leftmost segmented shaft fits on the segmented shaft bearing seat (32), the fastener (29) is installed on the thin section of the segmented shaft (28), and is connected to the segmented shaft bearing seat (32). The thick section of the segmented shaft (28) fixes the notch disc rake blade (30) together. The rightmost segmented shaft is assembled with the No. 2 hydraulic motor (26) through the planetary gear reducer kit (27), and the automatic opening The groove kit (B) is installed on the frame (A) through the planetary gear reducer kit (27) and the segmented shaft bearing seat (32); 所述的二号液压马达(26)通过螺杆安装在行星轮减速器套件(27)的右端,马达传动花键(33)与行星轮减速器套件(27)中中心轮(55)啮合;The No. 2 hydraulic motor (26) is installed on the right end of the planetary gear reducer kit (27) through a screw, and the motor transmission spline (33) meshes with the center wheel (55) in the planetary gear reducer kit (27); 所述的分段轴(28)是主动开沟套件(C)的主轴,由5个分段轴(28)用联轴器套件(31)连接在一起,左端与分段轴轴承座(32)配合,分段轴(28)上分为粗段和细段,固定缺口圆盘耙片(30)、行星轮减速器套件(27),分段轴上开有平键槽与联轴器套件(31)配合;The segmented shaft (28) is the main shaft of the active trenching kit (C). It consists of five segmented shafts (28) connected together with a coupling set (31). The left end is connected to the segmented shaft bearing seat (32). ), the segmented shaft (28) is divided into thick sections and thin sections, with fixed notch disc rake blades (30) and planetary gear reducer kit (27). The segmented shaft is provided with a flat keyway and a coupling kit. (31) Cooperation; 所述的紧固件(29)位于分段轴(28)细段外侧,一对紧固件(29)用螺杆连接将缺口圆盘耙片(30)紧定在分段轴(28)粗段与紧固件(29)之间;The fasteners (29) are located outside the thin section of the segmented shaft (28), and a pair of fasteners (29) are connected by screw rods to tighten the notched disc rake blade (30) on the thick section of the segmented shaft (28). between the segment and the fastener (29); 所述的缺口圆盘耙片(30)位于分段轴(28)外侧,由紧固件(29)和分段轴(28)固定,直径为500mm,偏角为23度,边缘开锯齿形缺口;The notched disc rake blade (30) is located outside the segmented shaft (28) and is fixed by the fastener (29) and the segmented shaft (28). It has a diameter of 500mm, an angle of 23 degrees, and a zigzag edge. gap; 所述的分段轴轴承座(32)位于主动开沟套件(C)右端,支撑分段轴(28),上开螺纹孔与左护板(10)连接。The segmented shaft bearing seat (32) is located at the right end of the active trenching kit (C), supports the segmented shaft (28), and has a threaded hole on it to connect with the left guard plate (10). 6.根据权利要求5所述的行星轮减速器套件(27),其特征在于,所述的行星轮减速器套件(27)位于二号液压马达(26)和右护板(15)之间,包括右托板(34)、行星轮减速器(38)、减速器轴承(37)、止动垫圈(39)、减速器罩(40)、左托板(43)、传动轴座(45)、限位环(46)、轴承套(48)和左端轴承(50),行星轮减速器(38)中的中心轮(55)与马达传动花键(33)啮合,右托板(34)与左托板(43)通过螺杆连接,右托板(34)通过螺孔固定二号液压马达(26),左托板(43)与轴承套(48)通过螺杆固定在右护板(15)右侧,减速器罩(40)用螺杆固定在右护板(15)右侧并且内部托举右托板(34)和左托板(43),轴承套(48)通过轴承套紧固孔(49)固定在右护板(15)上,内部与限位环(46)配合固定并托举左端轴承(50),左端轴承(50)内部与传动轴座(45)配合,传动轴座(45)外套限位垫圈(47)固定左端轴承(50),减速器轴承(37)装在行星架(52)上,并由止动垫圈(39)和行星架(52)固定;6. The planetary gear reducer kit (27) according to claim 5, characterized in that the planetary gear reducer kit (27) is located between the No. 2 hydraulic motor (26) and the right guard plate (15) , including right supporting plate (34), planetary gear reducer (38), reducer bearing (37), stop washer (39), reducer cover (40), left supporting plate (43), transmission shaft seat (45 ), limit ring (46), bearing sleeve (48) and left end bearing (50), the center wheel (55) in the planetary reducer (38) meshes with the motor transmission spline (33), the right supporting plate (34 ) is connected to the left supporting plate (43) through screw rods. The right supporting plate (34) fixes the No. 2 hydraulic motor (26) through screw holes. The left supporting plate (43) and the bearing sleeve (48) are fixed to the right guard plate (48) through screw rods. 15) On the right side, the reducer cover (40) is fixed on the right side of the right guard plate (15) with a screw and holds the right supporting plate (34) and the left supporting plate (43) internally, and the bearing sleeve (48) is tightened through the bearing sleeve The fixed hole (49) is fixed on the right guard plate (15), and the inside cooperates with the limit ring (46) to fix and lift the left end bearing (50). The inside of the left end bearing (50) cooperates with the transmission shaft seat (45), and the transmission The shaft seat (45) is coated with a limit washer (47) to fix the left end bearing (50). The reducer bearing (37) is installed on the planet carrier (52) and is fixed by the stop washer (39) and the planet carrier (52); 所述的右托板(34)位于行星轮减速器套件(27)右端,开均匀分布的马达拆卸孔(35)和右托板装配孔(36),分别与二号液压马达(26)、左托板(43)连接,中部开孔使马达传动花键(33)穿过;The right supporting plate (34) is located at the right end of the planetary gear reducer kit (27), and has evenly distributed motor disassembly holes (35) and right supporting plate assembly holes (36), which are connected to the No. 2 hydraulic motor (26) and the right supporting plate assembly hole (36) respectively. The left supporting plate (43) is connected, and the middle opening allows the motor transmission spline (33) to pass through; 所述的行星轮减速器(38)位于行星轮减速器套件(27)内部,包括行星架(52)、内圈(53)、行星轮(54)和中心轮(55),3个行星轮(54)的中心开孔配合在行星架(52)上,中心轮(55)装配在3个行星轮(54)中间,中心轮(55)中部开花键槽与马达传动花键(33)配合,内圈(53)配合在3个行星轮(54)外侧,紧固行星轮(54),行星架(52)上的花键与传动轴座(45)配合;The planetary gear reducer (38) is located inside the planetary gear reducer kit (27) and includes a planetary carrier (52), an inner ring (53), a planetary gear (54) and a center wheel (55). There are three planetary gears. The center opening of (54) is matched with the planet carrier (52), the center wheel (55) is assembled in the middle of the three planet wheels (54), and the central spline key groove of the center wheel (55) matches the motor transmission spline (33). The inner ring (53) fits on the outside of the three planet wheels (54), fastening the planet wheels (54), and the splines on the planet carrier (52) match the transmission shaft seat (45); 所述的减速器轴承(37)内圈与行星架(52)外侧配合,外圈与左托板(43)内侧配合;The inner ring of the reducer bearing (37) matches the outside of the planet carrier (52), and the outer ring matches the inside of the left supporting plate (43); 所述的止动垫圈(39)配合在行星架(52)外侧,左侧传动轴座(45)向右压紧止动垫圈(39)以固定减速器轴承(37);The stop washer (39) is fitted outside the planet carrier (52), and the left transmission shaft seat (45) presses the stop washer (39) to the right to fix the reducer bearing (37); 所述的减速器罩(40)位于行星轮减速器套件(27)的外侧,上开均匀分布减速器罩拆卸孔(41),通过螺杆与右护板(15)上的减速器罩安装孔(13)连接,内部支撑右托板(34)和左托板(43);The reducer cover (40) is located outside the planetary gear reducer kit (27), with reducer cover disassembly holes (41) evenly distributed on the top, through the screw rod and the reducer cover installation holes on the right guard plate (15). (13) connection, internally supporting the right supporting plate (34) and the left supporting plate (43); 所述的左托板(43)位于减速器罩(40)内部,左托板装配孔(42)和右托板(34)连接,左托板紧固孔(44)和轴承套(48)连接,内部与减速器轴承(37)配合,支撑行星轮减速器;The left supporting plate (43) is located inside the reducer cover (40), the left supporting plate assembly hole (42) is connected to the right supporting plate (34), the left supporting plate fastening hole (44) and the bearing sleeve (48) Connected, internally cooperates with the reducer bearing (37) to support the planetary gear reducer; 所述的传动轴座(45)位于行星轮减速器套件(27)左部,两端开花键槽分别与行星架(52)和分段轴端花键(51)配合;The transmission shaft seat (45) is located on the left side of the planet gear reducer kit (27), and the spline grooves at both ends cooperate with the planet carrier (52) and the segmented shaft end splines (51) respectively; 所述的限位环(46)配合在传动轴座(45)外侧,外侧配合轴承套(48),左侧顶住分段轴(28)右端的粗段右侧;The limit ring (46) is fitted on the outside of the transmission shaft seat (45), the outside is fitted on the bearing sleeve (48), and the left side is against the right side of the thick section of the right end of the segmented shaft (28); 所述的轴承套(48)位于行星轮减速器套件(27)的左端,上有均布轴承套紧固孔(49)用于连接左托板(43)和右护板(15),内部与左端轴承(50)配合,支撑传动轴座(45);The bearing sleeve (48) is located at the left end of the planetary gear reducer kit (27), and has evenly distributed bearing sleeve fastening holes (49) for connecting the left supporting plate (43) and the right guard plate (15). Cooperate with the left end bearing (50) to support the transmission shaft seat (45); 所述的左端轴承(50)位于行星轮减速器套件(27)左端,内圈与传动轴座(45)配合,外圈与轴承套(48)配合。The left end bearing (50) is located at the left end of the planetary gear reducer kit (27). The inner ring cooperates with the transmission shaft seat (45), and the outer ring cooperates with the bearing sleeve (48). 7.根据权利要求5所述的联轴器套件(31),其特征在于,所述的联轴器套件(31)装配在分段轴(28)外侧,包括联轴器座(56)和轴间传动键(57),连接相邻的分段轴(28);7. The coupling set (31) according to claim 5, characterized in that the coupling set (31) is assembled outside the segmented shaft (28) and includes a coupling seat (56) and a Inter-shaft transmission key (57), connecting adjacent segmented shafts (28); 所述的联轴器座(56)位于分段轴(28)外侧,外部开均匀螺纹孔,内部开平键槽,内部通过轴间传动键(57)分别与两个相邻的分段轴(28)配合,外部螺纹孔连接一对联轴器座(56),连接相邻分段轴(28);The coupling seat (56) is located outside the segmented shaft (28). It has uniform threaded holes on the outside and a flat keyway on the inside. The coupling seat (56) is connected to the two adjacent segmented shafts (28) through the inter-shaft transmission key (57). ) matches, and the external threaded holes connect a pair of coupling seats (56) and connect adjacent segmented shafts (28); 所述的轴间传动键(57)连接分段轴(28)和联轴器座(56)。The inter-shaft transmission key (57) connects the segmented shaft (28) and the coupling seat (56).
CN202311447164.4A 2023-11-02 2023-11-02 Novel saline and alkaline land vibration ditching fertilization all-in-one Pending CN117256226A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119014158A (en) * 2024-08-30 2024-11-26 吉林大学 A grass soil breaking and root cutting machine with profiling function

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119014158A (en) * 2024-08-30 2024-11-26 吉林大学 A grass soil breaking and root cutting machine with profiling function

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