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Transformer Calc

The document contains detailed specifications and calculations for the design of transformers and inductors, including parameters such as input voltage, current density, efficiency, and core details. It outlines various wire sizes and core types, along with their respective dimensions and performance metrics. Additionally, it includes calculations for energy storage, ripple currents, and other electrical characteristics essential for the design process.
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0% found this document useful (0 votes)
7 views18 pages

Transformer Calc

The document contains detailed specifications and calculations for the design of transformers and inductors, including parameters such as input voltage, current density, efficiency, and core details. It outlines various wire sizes and core types, along with their respective dimensions and performance metrics. Additionally, it includes calculations for energy storage, ripple currents, and other electrical characteristics essential for the design process.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Load current (max) 5

ripple in inductor cu 0.5


frequency (Hz) 2.00E+04
Peak Inductor current 5.5

Input voltage(V)
max 50
min 45
Go down of the sheet to find tran
Diode
Current density(A/m^2) 4.50E+06

Bm
0.2
he sheet to find transformer and Inductor design
calculations
Calculation for capacitor
current ripple 2
Voltage ripple 0.5
cap #DIV/0!

RFN10TB4SNZC9

n 1.5
Output Power(W) 350
Kw 0.3
Kc(Im/Irms) 1 0.00000248451997499977
Bm(T) 0.15
frequency (Hz) 50000
Current density(A/m^2) 3600000
Efficiency of transformer 0.85
Area Product(m^2) ### 2.80E+04
Half period Average voltage(V) 48
Np (T) ###
Rounded of primary turns 6
Secondary turns 9
Area of Cross section of primary ###
Area of Cross section of secondar ###
Npap+Nsas ###
kwAw 0.0000768

L(H) for 2 A ripple ###


Energy stored in Inductor(J) 0.0046875
Kw 0.6
Area Product ### 2.30E-06

Area of cross of conductor ###

Permeability of ferrite 2000


mean magnetic length 0.097
airgap length 0.0005
munot ###
Permeance ###
No of turns ###

Resistivity of copper(Ω-m)
frequency
permeability(μr)
permeance
skin depth
SKIN DIA
Core details

EE 42/21/9
EE 42/21/15
EE 42/21/20
EE 65/32/13
EE 36/18/11

nductor design

9.00E-01
1.48E-01

0.666667
Flux Walking Capacitor design
Should be greater than #DIV/0!
Should be greater than #DIV/0!
current rating 0.00E+00

max duty 0.711111

Ap(m^2) Ac(m^2)
EE 42/21/9 2.74E-08 1.07E-04
EE 42/21/15 4.66E-08 1.82E-04

choose 42/15 ee

No of SwG24 1.22E+01
No of SwG24 1.01E+01

if choosen EE 42/9
3.08E-07 SWG 23
No of SwG27 1.58E+01

Skin depth
1.70E-08 1.70E-08
5.00E+04 1.00E+05
1 1
1.256637061436E-06 1.25663706143592E-06
0.0002934672146867 0.000207512657560915
0.0005869344293735 0.00041502531512183
SWG 25 SWG27
Core details
Ap(m^2) Ac(m^2) Aw(m^2) Mean length bobbin length
2.74E-08 1.07E-04 2.56E-04 1.09E-01
4.66E-08 1.82E-04 2.56E-04 9.72E-02
0.00000006016 2.35E-04 2.56E-04 9.80E-02
0.000000142842 2.66E-04 5.37E-04 1.46E-01
1.85E-08 1.82E-04 2.56E-04 9.30E-02 2.50E-02

Wire details
Diameter(m) Area of bare conductor(m^2)
SWG 16 1.71E-03 2.08E-06
SWG 15 1.92E-03 2.63E-06
SWG 14 2.13E-03 3.24E-06
SWG 13 2.44E-03 4.29E-06
SWG 12 2.76E-03 5.48E-06
SWG 19 8.10E-07
SWG 20 6.50E-07
SWG 21 5.10E-07

2.0756

28.6041189931
filter cap at v sense
c(at 1khz ) 4.8228771E-08

0.64

Aw(m^2) Mean length Ap(m^2)


2.56E-04 9.70E-02 ETD 39/20/13 2.23E-08
2.56E-04 9.72E-02 EE 44/22/15 3.63E-08

If choosen 44/22 ETD

Np (T) 6.47E+00
Rounded of primary t 6.00E+00
Secondary turns 9.00E+00
Area of Cross section o 2.98E-06 No of SwG25 1.47E+01
Area of Cross section o 1.99E-06 No of SwG25 9.81E+00
Npap+Nsas 3.58E-05
kwAw 6.30E-05

if choosen ETD39/20/13

Permeability of ferrite 2.00E+03


mean magnetic length 9.22E-02
airgap length 5.00E-04
munot 1.26E-06
Permeance 2.88E-07
No of turns 1.81E+01
Ac(m^2) Aw(m^2) Mean length
1.25E-04 1.78E-04 9.22E-02
1.73E-04 2.10E-04 1.03E-01
n 1.50E+00
Output Power(W) 3.60E+02
Kw 3.00E-01
Kc(Im/Irms) 1.00E+00
Bm(T) 1.50E-01
frequency (Hz) 5.00E+04
Current density(A/m^2) 3.60E+06
Efficiency of transformer 8.50E-01
Area Product(m^2) 2.88E-08
Half period Average voltage(V) 4.80E+01
Np (T) #REF!
Rounded of primary turns #REF!
Area of Cross section of primary 3.84E-06
Area of Cross section of secondar 2.56E-06

Calculations for Inductor


L(H) for 2 A ripple 9.38E-05
Energy stored in Inductor(J) 4.69E-03
Kw 6.00E-01
Area Product #DIV/0!
No of turns #REF!
Area of cross of conductor 2.69E-06

Permeability of ferrite 2.00E+03


mean magnetic length 9.80E-02
airgap length 5.00E-04
munot 1.26E-06
Permeance #REF!
No of turns #REF!
details of EE core
Ap(m^2)

Selected core EE 36/18/11

Selected wire SWG 20 (7 parallel)


Selected wire SWG 20 (6 parallel)

ations for Inductor

Selected core EE 42/21/20

Selected wire SWG 14


Ac(m^2) Aw(m^2) Mean length bobbin length

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