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SMPS Transformer Design Calculations

This document contains calculations for the design of a ferrite core power transformer. It includes equations for determining the power output and various transformer component dimensions and properties. Values provided include the cross-sectional area, window area, turns ratio, and power output for different transformer topologies using various core shapes and sizes.

Uploaded by

Branislav Tanevski
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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171 views9 pages

SMPS Transformer Design Calculations

This document contains calculations for the design of a ferrite core power transformer. It includes equations for determining the power output and various transformer component dimensions and properties. Values provided include the cross-sectional area, window area, turns ratio, and power output for different transformer topologies using various core shapes and sizes.

Uploaded by

Branislav Tanevski
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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68,823.

12

f = 1/1.453 x Rt x Ct
where Rt is in Ohms and Ct in Farads. IRS2453D
frequency calc

V input 24 V

frequency 200000 f

Bmax 1500 gauss

S cross sectional area 1.367784 Cm2 𝑨=𝝅𝒓^𝟐


S cross sectional area 1 Cm2 𝑨=𝒂 ∗𝒃
total turns 1.46222

SMPS calc
number of prim
SMPS calc transformer
number of primary wire windings
49x25x16
Window area/Wa a x b =

0.815 1.545

Square Cross sectional area/Ac,Ae c x d =

1.33 1.33

Circle Cross sectional area/Ac,Ae 139.57 mm2 =

Product of window area/Ap Square shape Wa x Ac,Ae =

1.25918 1.7689

Product of window area/Ap Circle shape Wa x Ac,Ae =

1.25918 1.396

Product of window area/Ap for 1E or EI core 2.227 Cm4

Product of window area/Ap for 2E or EE core 3.341 Cm4

Product of window area/Ap for ER/ETD core 3.319 Cm4

Ferite core power transformer - calculation


Wa

1.259175 Cm2

Ac,Ae
1.769 Cm2

b
Ac,Ae
13,3 mm
1.396 Cm2

Ap
2.227 Cm4
d=13,2 mm
r=d/2
r=6,6 mm 13,3 mm
A=6,6^2*3,14

13,3 mm
Ap

1.757 Cm4 𝑨=𝝅𝒓^𝟐

13,3 mm
c
13,3 mm

c=13,3 mm
d=13,3 mm
d

A=c*d

culation
Po=WaAc*Kt*Bmax*F/
Dcma Kt CONSTANTS
TOPOLOGY Kt

Dcma-Curent density betvine


750 cir. mils/amp and 500 cir. Fwd 0.0005
mils/amp
PUSH/PULL 0.001
Calculate Bmax click
on button beloved H-bridge 0.0014
FULL-bridge 0.0014
FLAYBACK 0.00033

FLAYBACK 0.00025

TOPOLOGY POWER WaAc


Po for FWD Square shape 1E 324.82 W 2.227

Po for FWD Square shape 2E 487.23 W 3.341


Po for FWD Circle shape
ETD/ER 484.07 W 3.319
Po for PUSH/PULL Square
shape 1E 649.65 W 2.227
Po for PUSH/PULL Square
shape 2E 974.47 W 3.341
Po for PUSH/PULL Circle shape
ETD/ER 968.15 W 3.319
Po for H-bridge Square shape
1E 909.50 W 2.227
Po for H-bridge Square shape
2E 1364.25 W 3.341
Po for H-bridge Circle shape
ETD/ER 1355.40 W 3.319
Po for FULL-bridge Square
shape 1E 909.50 W 2.227
Po for FULL-bridge Square
shape 2E 1364.25 W 3.341
Po for FULL-bridge Circle
shape ETD/ER 1355.40 W 3.319
Po for FLAYBACK Square shape
1E 214.38 W 2.227
Po for FLAYBACK Square shape
2E 321.57 W 3.341
Po for FLAYBACK Circle shape
ETD/ER 319.49 W 3.319
Po for FLAYBACK Square shape
1E 162.41 W 2.227
Po for FLAYBACK Square shape
2E 243.62 W 3.341
Po for FLAYBACK Circle shape
ETD/ER 242.04 W 3.319
single Output
winding

multiple Output
winding

Kt Bmax frequency Dcma


0.0005 700 250000 600

0.0005 700 250000 600

0.0005 700 250000 600

0.001 700 250000 600

0.001 700 250000 600

0.001 700 250000 600

0.0014 700 250000 600

0.0014 700 250000 600

0.0014 700 250000 600

0.0014 700 250000 600

0.0014 700 250000 600

0.0014 700 250000 600


0.00033 700 250000 600

0.00033 700 250000 600

0.00033 700 250000 600

0.00025 700 250000 600

0.00025 700 250000 600

0.00025 700 250000 600

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