B25L 4x4 LP

S.A.H.R. BRAKES
VIN: AEB 404826 VR 000460 to VR 000646
VIN: AEB 404825 VR 000647

PARTS MANUAL

Document Part Number 870172

Issue : SEPTEMBER 1997

Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.

Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
 INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-

The following address list was correct as at 31 July 1996.

R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900

RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900

BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899

CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525

EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534

JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (SALES):
Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (USED/REBUILD DIVISION):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (NATIONAL DISTRIBUTION):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460

MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050

NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)

PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209

PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170

PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060

PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240

RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)

SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314

TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095

UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752

U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408

NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND

AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986

PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986

SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366

EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE

DEALER

Please supply your dealer details here:

 USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.

Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:

SERIAL NUMBER:

VIN:

DOCUMENT PART NUMBER AND ISSUE:

PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

NAME:

COMPANY:

TITLE:

ADDRESS:

TELEPHONE NUMBER:

Thank you for your cooperation.

 CONTENTS
SECTION 1. GENERAL INFORAMTION

SECTION 2. ENGINE

SECTION 3. POWER TRAIN

SECTION 4. SYSTEMS

SECTION 5. FRAME AND BODY

 SECTION 1. GENERAL INFORMATION 1-1

SECTION 1
GENERAL INFORMATION

870172 September 11, 1997

1-2 SECTION 1. GENERAL INFORMATION

870172 September 11, 1997

 SECTION 1. GENERAL INFORMATION 1-3

BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-

i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

870172 September 11, 1997

1-4 SECTION 1. GENERAL INFORMATION

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

870172 September 11, 1997

 SECTION 1. GENERAL INFORMATION 1-5

LIST OF ABBREVIATIONS

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

870172 September 11, 1997

1-6 SECTION 1. GENERAL INFORMATION

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard

NSI Non Stock Item strt Straight

Oct October TBN Total Base Number

OD Outside Diametre TDC Top Dead Centre

P/N Part Number temp Temperature

press Pressure thru Through to and Including

psi Pound per Square Inch UNC Unified National Coarse

PTO Power Take Off USGAL United States Gallon (3.7854 litre)

Qty Quantity V Volt

REV Reverse W Watt

rev/min Revolutions Per Minute W/O With out

RH Right Hand ZF Zahnradfabrik Passau Gmbh

RSG Recommended Service Guide

SABS South African Bureau of Standards

870172 September 11, 1997

 SECTION 1. GENERAL INFORMATION 1-7

ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.

1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.

870172 September 11, 1997

1-8 SECTION 1. GENERAL INFORMATION

870172 September 11, 1997

 SECTION 1. GENERAL INFORMATION 1-9

MACHINE DIMENSION

65O
4 730 (15' 6")

2 300 (7' 6")

B25L
2 280 (7' 6")

1 925 (6' 4")

1 980 (6' 6")

600 (2') 408 (1' 4") 25O

1 730 (5' 8") 5 100 (16' 9") 2 260 (7' 5") 2 450 (8')
9 090 (29' 10") *2 950 (9' 8")

* Note: Narrower overall width available on special request.

x000096

Figure 1

870172 September 11, 1997

1-10 SECTION 1. GENERAL INFORMATION

870172 September 11, 1997

 SECTION 1. GENERAL INFORMATION 1-11

SERIAL NUMBER PLATES

ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG
ENGINE No. DB

ADE

MADE IN RSA

AEB XXXXXX TRA XXXXX

ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL

AXLE FRONT MID REAR TOTAL

TARE kg
GROSS kg
PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
1. ENGINE CRANKCASE
ADE / CUMMINS - CALTEX DELO 500 SAE 15W/40
DEUTZ - CALTEX DELO SHP SAE 40
2. HYDRAULIC SYSTEM - CALTEX ATF-HDM
3. TRANSMISSION - CALTEX DELO SHP SAE 15W/40
4. DIFFERENTIAL - CALTEX E.P. PLUS GEAR LUBE 460
5. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND MANUFACTURED BY:
MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA S002218

Figure 2

870172 September 11, 1997

1-12 SECTION 1. GENERAL INFORMATION

870172 September 11, 1997

 SECTION 1. GENERAL INFORMATION 1-13

Service Kits

Service kits are available from your nearest BELL

Service Centre.

870172 September 11, 1997

July 2, 1997 SECTION 2 ENGINE 2-1
 SECTION 2
ENGINE

July 2, 1997 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS (ADE)

21
22
23
24

13 25

14

16
8
20 8
7

12
15
1 5,6
19

12
4

3
17
4

11

18 10
P003599

May 22, 1997 B25LS010 2-3

ENGINE AND MISCELLANEOUS PARTS (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250058 1 ENGINE
2 AD78110113 1 FLYWHEEL
3 200694 1 SENDER, Oil, Temperature
4 AD200194 4 MOUNTING, Rubber
5 170787 1 MOUNTING, Rear, RH
6 170786 1 MOUNTING, Rear, LH
7 100146 8 SCREW, Hex. Head
8 AD62400774 8 BOLT
9 100086 12 SCREW, Hex. Head
10 100706 16 SCREW, Hex. Head
11 100429 16 WASHER
12 AD10025 8 WASHER
13 221383 2 FILTER, Fuel
14 221381 1 FILTER, Oil
15 AD76200892 1 FAN
16 AD67320228 1 V-BELT
17 AD75141130 1 DIPSTICK
18 190681 1 TUBE, Guide
19 AD62301093 6 SCREW, Hex. Head
20 AD76250101 1 HUB, Adaptor
21 182259 1 PLATE, Mounting
22 100061 2 WASHER
23 100080 2 BOLT
24 100083 2 BOLT
25 100062 2 WASHER

May 22, 1997 B25LS010 2-4

ENGINE AND MISCELLANEOUS PARTS

1 16

15
14

2
12

13

11

8
3,4

10

9
P003676
5 10

June 26, 1997 B25LS011 2-5

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 D2427877 2 COOLER, Oil
2 250071 1 ENGINE, Deutz
3 200727 1 V BELT, Compressor
4 200724 1 V BELT, Compressor
5 220047 2 FILTER, Oil
6 100138 6 BOLT
7 D2245925 2 MOUNTING, Engine
8 D2245926 2 MOUNTING, Engine
9 100119 24 BOLT
10 100320 6 NUT, Cleaveloc
11 D4193263 1 FLYWHEEL
12 255032 1 COUPLING, Kuzel, K040
13 260745 1 COUPLING, K040
14 100197 12 SCREW, Cap
15 D1178546 8 BOLT
16 202105 1 CABLE, Tachometer

June 26, 1997 B25LS011 2-6

ENGINE COUPLING (KUZEL K040)

February 7, 1996 255032 2-7

ENGINE COUPLING (KUZEL K040)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 255032 1 ENGINE COUPLING (KUZEL K040)
2 100089 12 SCREW, Hex. Head
3 180693 1 ELEMENT, Rubber, Elastomeric
4 202207 1 SLEEVE
5 202206 1 DISC, Friction
6 160511 1 HOUSING, Coupling
7 100507 8 SCREW, Cap
8 160512 1 ADAPTOR, Output

February 7, 1996 255032 2-8

EXHAUST ASSEMBLY (ADE)
16
1
15

12
5

15
2

14
16 11 3 13 3 11 17

10

15
2 19 18 16 18 19
2
14 15 14
16 15 16
8

P003594

2 14

May 8, 1997 B25LS013 2-9

EXHAUST ASSEMBLY (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 AD77321149 8 GASKET
2 D2420249 2 GASKET
3 221796 4 GASKET
4 171187 2 FLANGE, Exhaust
5 170604 2 PIPE, Flex, Exhaust
6 173047 2 BRACKET, Mounting
7 174602 2 ELBOW
8 174601 2 ELBOW
9 203552 2 FLANGE
10 190373 2 PURIFIER
11 201690 4 DILUTER
12 173209 4 DEFLECTOR
13 174600 2 T PIECE
14 D4183515 8 GASKET
15 100212 30 SCREW, Hex. Head
16 100271 30 NUT, Cleveloc
17 100931 24 BOLT, Hex. Head
18 100086 32 SCREW, Hex. Head
19 100285 32 NUT

May 8, 1997 B25LS013 2-10

EXHAUST SYSTEM (DEUTZ)

WELDED TO MACHINE

11
3

15
12
4

10

11
5
8 12

9
6

P003595
13
14

May 21, 1997 B25LS012 2-11

EXHAUST SYSTEM (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 172156 2 EXHAUST MANIFOLD
2 171001 2 PIPE, Flex
3 203552 2 ADAPTOR
4 D2420249 6 GASKET
5 210201 2 PURIFIER
6 D4183515 4 GASKET
7 172155 2 EXHAUST
8 221796 2 GASKET
9 171004 1 BRACKET
9 171005 1 BRACKET
10 173209 2 DEFLECTOR
11 100150 6 BOLT
12 100271 6 NUT, Cleavelock
13 100733 3 SCREW, Hex. Head
14 100285 3 NUT, Cleavelock
15 D4183515 1 GASKET
15 D2420249 1 GASKET

May 21, 1997 B25LS012 2-12

AIR CLEANER SYSTEM (447T)
1

4 2 3
10
5

7 8 9

12

10

13

10

14

11

P003547
April 10, 1997 B25LS014 2-13
AIR CLEANER SYSTEM (447T)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 1 PRE CLEANER
2 290055 1 AIR CLEANER
3 200466 1 INDICATOR, Service
4 200633 2 BAND, Mounting
5 100314 1 NUT, Nyloc
6 100229 1 SCREW, Cap
7 100209 4 SCREW, Hex. Head
8 100148 4 WASHER, Flat
9 100316 4 NUT, Nyloc
10 200534 3 CLAMP, T Bolt
11 200532 1 CLAMP, T Bolt
12 200641 1 ELBOW
13 170869 1 PIPE, Connector
14 201663 1 REDUCER, Rubber

April 10, 1997 B25LS014 2-14

AIR CLEANER SYSTEM (F10L413FW)
2

3 1 9
10 11 12 14 12 13
4

6 7 8

12

15

16
12

17 12

18
13

P003548
19

April 10, 1997 B25LS015 2-15

AIR CLEANER SYSTEM (F10L413FW)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290005 2 AIRCLEANER
2 200463 2 PRE CLEANER
3 200460 4 BAND, Mounting
4 100283 1 NUT
5 100198 1 SCREW, Cap
6 100089 8 SCREW, Hex. Head
7 100064 8 WASHER, Flat
8 100314 8 NUT, Nyloc
9 200466 1 INDICATOR, Service
10 203534 1 CLAMP, T Bolt
11 201663 2 REDUCER
12 203532 5 CLAMP, T Bolt
13 200461 4 ELBOW
14 170640 2 DUCT
15 170639 2 DUCT
16 201212 2 CLAMP
17 171010 2 BRACKET, Support
18 100197 4 SCREW, Cap
19 100312 4 NUT, Nyloc

April 10, 1997 B25LS015 2-16

PRE CLEANER (152.5 MM OUTLET)

February 7, 1996 290230 2-17

PRE CLEANER (152.5 MM OUTLET)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 PRE CLEANER (152.5 MM OUTLET)
2 202860 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing

February 7, 1996 290230 2-18

PRE CLEANER (127 MM OUTLET)

February 7, 1996 200463 2-19

PRE CLEANER (127 MM OUTLET)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200463 PRE CLEANER (127 MM OUTLET)
2 200639 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner

February 7, 1996 200463 2-20

AIR CLEANER (14 INCH)

February 7, 1996 290055 2-21

AIR CLEANER (14 INCH)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290055 AIR CLEANER (14 INCH)
2 200634 1 COVER, End
3 140259 1 O RING
4 200637 2 NUT, Wing
5 200443 1 FILTER, Air, Primary
6 200444 1 FILTER, Air, Safety
7 NSI 1 BODY, Air Cleaner
8 NSI 1 SLEEVE, Valve Actuator

February 7, 1996 290055 2-22

AIR CLEANER (12 INCH)

February 7, 1996 290005 2-23

AIR CLEANER (12 INCH)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290005 AIR CLEANER (16 INCH)
2 200459 1 COVER, End
3 200469 1 BAFFLE
4 200470 1 CLAMP
5 200637 2 NUT, Wing
6 200468 1 FILTER, Air, Primary
7 200467 1 FILTER, Air, Safety
8 NSI 1 BODY, Air Cleaner

February 7, 1996 290005 2-24

FUEL SYSTEM (ADE)

5
3
4

2 9

11
1
11

10
8
13

12
6 8

P003689

July 2, 1997 B25LS016 2-25

FUEL SYSTEM (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100086 3 SCREW, Hex. Head
2 180637 1 TANK, Fuel
3 200708 1 CAP, Filler
4 210187 3 GLASS, Sight
5 240936 1 HOSE ASSY
6 121221 1 PLUG
7 240935 1 HOSE ASSY
8 120906 2 ELBOW
9 240938 1 HOSE ASSY
10 240937 1 HOSE ASSY
11 120217 2 CONNECTOR
12 290063 1 WATER SEPERATOR ASSY
13 220090 1 FILTER

July 2, 1997 B25LS016 2-26

FUEL SYSTEM (ADE)

4
3
2
9

11
12
11

8
1

6 13
8

10

P003690

July 2, 1997 B25LS017 2-27

FUEL SYSTEM (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100086 3 SCREW, Hex. Head
2 180637 1 TANK, Fuel
3 200708 1 CAP, Filler
4 210187 3 GLASS, Sight
5 240936 1 HOSE ASSY
6 121221 1 PLUG
7 240935 1 HOSE ASSY
8 120906 2 ELBOW
9 240938 1 HOSE ASSY
10 240937 1 HOSE ASSY
11 120217 2 ADAPTOR
12 290063 1 WATER SEPERATOR ASSY
13 220090 1 FILTER

July 2, 1997 B25LS017 2-28

FUEL SYSTEM (DEUTZ)
4
3

24
26
28 2
23
21

19

27 15
20

25
10 14
21
10
12
1 13

5 7
28 17 16 8

9
6

18
22
11
TO ENGINE

P003623

June 2, 1997 B25LS018 2-29

FUEL SYSTEM (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 2 FITTING, Pushlock
2 180637 1 TANK, Fuel
3 200708 1 CAP, Filler
4 210187 3 GLASS, Sight
5 240955 1 HOSE ASSY
6 240954 1 HOSE ASSY
7 240956 1 HOSE ASSY
8 NSI 2 FITTING, Banjo
9 121195 2 CONNECTOR
10 120217 2 CONNECTOR
11 120157 1 CONNECTOR
12 290063 1 WATER SEPERATOR ASSY
13 220090 1 ELEMENT, Filter
14 100086 3 SCREW, Hex. Head
15 120906 2 ELBOW
16 D1176335 1 PUMP , Primer
17 NSI 2 BOLT
18 NSI 2 NUT
19 120127 1 ELBOW
20 240952 1 HOSE ASSY
21 200062 4 CLAMP
22 240953 1 HOSE ASSY
23 120051 1 ADAPTOR, Pushlock
24 D1171770 1 FILTER, Fuel
25 D1168407 2 ELEMENT, Filter
26 NSI 2 BOLT
27 NSI 2 NUT, Nyloc
28 NSI 1 FITTING, Banjo

June 2, 1997 B25LS018 2-30

STOP CABLE (ADE)

5 1

4
3

7
2

P003602

May 29, 1997 B25LS019 2-31

STOP CABLE (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200032 1 STOP CABLE ASSEMBLY
2 200034 1 ADJUSTER
3 172163 1 BRACKET
4 NSI 2 WASHER
5 NSI 2 SCREW, Hex. Head
6 NSI 1 PIN, Split
7 200757 1 LINK
8 121020 1 NIPPLE, Screw

May 29, 1997 B25LS019 2-32

STOP CABLE ASSEMBLY (F10L413FW)

P000580

July 10, 1997 B25LS020 2-33

STOP CABLE ASSEMBLY (F10L413FW)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200032 1 CABLE, Stop
2 NSI 1 ORIFICE
3 200034 1 ADAPTOR
4 NSI 1 STUD
5 NSI 1 NUT
6 100310 1 NUT, Nyloc

July 10, 1997 B25LS020 2-34

ACCELERATOR LINKAGE ASSEMBLY (ADE)

1
2

4
10

5
12
9
4
11 6
7

P003615

May 29, 1997 B25LS008 2-35

ACCELERATOR LINKAGE ASSEMBLY (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 172160 1 MOUNTING
2 100081 2 SCREW, Hex. Head
3 100061 6 WASHER
4 100310 4 NUT, Nyloc
5 210518 1 AIR THROTTLE CONTROL
6 100016 1 NUT
7 202108 1 ROD END
8 NSI 2 SCREW, Hex. Head
9 202769 1 ROD
10 200779 1 TIE ROD END
11 173491 1 PLATE
12 100281 1 NUT

May 29, 1997 B25LS008 2-36

ACCELERATOR LINKAGE ASSEMBLY (DEUTZ)

3
5

1 2

4 3

6
15
19
18
16

14
9

17

4 10

20

4
5 7
11
12
8
13
P003611

June 2, 1997 B25LS009 2-37

ACCELERATOR LINKAGE ASSEMBLY (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 2 WASHER
2 NSI 2 BOLT, Hex. Head
3 100061 4 WASHER
4 100310 5 NUT, Nyloc
5 100081 3 SCREW, Hex. Head
6 210518 1 AIR THROTTLE CONTROL
7 202108 1 ROD END
8 100016 1 NUT, Adjusting
9 162985 1 ROD
10 100281 1 NUT
11 200779 1 TIE ROD END
12 174053 1 PLATE
13 100080 2 SCREW, Hex. Head
14 NSI 1 ROD, Lever
15 NSI 1 LEVER
16 174052 1 SPACER
17 NSI 1 BOLT
18 NSI 1 WASHER
19 NSI 1 NUT
20 NSI 2 BOLT

June 2, 1997 B25LS009 2-38

COOLING SYSTEM (ADE)

5
6 20
19 14
18

3
7

2 10
15
11
12

1
8
20
13
22

15
9
14

21
7

20
19 18

16

P003625
17 3

June 12, 1997 B25LS021 2-39

COOLING SYSTEM (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201201 1 RADIATOR
2 201643 1 HOSE
3 200050 3 CLAMP, Hose
4 120051 1 ADAPTOR
5 130002 A/R HOSE, Pushlock
6 121224 1 PLUG
7 201638 2 HOSE
8 180814 1 PIPE ASSY
9 200062 2 CLAMP, Hose
10 100083 2 SCREW, Hex. Head
11 201437 2 P CLIP
12 100283 2 NUT, Nyloc
13 180370 2 ROD
14 200043 4 ROD END
15 100288 4 NUT
16 120013 1 PLUG
17 201642 1 HOSE
18 100115 4 SCREW, Hex Head
19 100148 4 WASHER
20 100271 12 NUT, Cleavelock
21 201540 8 MOUNTING, Rubber
22 100147 8 WASHER

June 12, 1997 B25LS021 2-40

July 2, 1997 SECTION 3 POWER TRAIN 3-1
 SECTION 3
POWER TRAIN

July 2, 1997 SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS

11

17 2

1,22

15 12
13
1
10

5
7
9 4

16 18 16 16 14
16
21
20
19
14

P003628

June 4, 1997 B25LS022 3-3

TRANSMISSION AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250136 1 TRANSMISSION, 6WG Without Retarder
2 100258 8 SCREW, Hex. Head
3 100298 4 BOLT, Hex. Head
4 100320 4 NUT, Cleavelock
5 160445 4 WASHER, Spacer
6 160392 4 WASHER, Spacer
7 100089 16 SCREW, Hex. Head
8 100314 16 NUT, Nyloc
9 170448 1 MOUNTING, LH
10 170449 1 MOUNTING, RH
11 170885 1 MOUNTING, Transmission
12 202870 4 MOUNTING, Megi
13 260630 1 KIT, Dipstick Tube Extension
14 100464 4 SCREW, Cap
15 181259 1 TUBE, Dipstick, Spacer
15 190321 1 TUBE, Dipstick, Modified
16 Z4642331216 4 GASKET
17 Z4644231086 DIPSTICK
18 Z4642331056 1 PLATE, Baffle
19 Z0636305016 1 PLUG
20 Z0634801074 1 RING, Seal
21 Z4644301016 1 PLATE, Cover
22 250131 1 TRANSMISSION, 6WG200 With Retarder

June 4, 1997 B25LS022 3-4

TRANSMISSION COOLER SYSTEM (ADE)
16

17

9
12

19 19
2

1 8 11
15
14
15
14
8 13

5 6 4 3 7

5 6 18 1 8 10

12
P003633

June 5, 1997 B25LS023 3-5

TRANMISSION COOLER SYSTEM (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120321 2 ADAPTOR
2 201379 1 COOLER
3 170662 4 BRACKET
4 201377 4 MOUNTING, Rubber
5 100312 12 NUT, Nyloc
6 100062 12 WASHER, Flat
7 100195 4 BOLT, Hex Head
8 120035 4 CONNECTOR
9 240358 2 HOSE ASSY
10 180790 1 PIPE ASSY, LH
11 180789 1 PIPE ASSY, RH
12 100085 3 SCREW, Hex Head
13 240247 2 HOSE ASSY
14 160581 2 ADAPTOR
15 140123 2 WASHER, Dowty
16 Z0750131053 1 FILTER, Oil
17 250135 1 TRANSMISSION, 6WG200
18 100731 8 SCREW, Hex. Head
19 120033 2 CONNECTOR

June 5, 1997 B25LS023 3-6

TRANSMISSION OIL COOLER (DEUTZ)

13

16

5 6 4 2 11 18
14
17 14 20
19
8 7
3

10 8 9
12
20

19
5 6 4 2 11

87 14 17 14

3 18

10 8 9 P003636
15

June 6, 1997 B25LS024 3-7

TRANSMISSION OIL COOLER (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 Z0750131053 1 FILTER
2 NSI 2 COOLER ASSY
3 NSI 4 SCREW, Cap
4 NSI 2 BRACKET
5 NSI 4 BOLT
6 NSI 4 WASHER
7 NSI 4 SCREW
8 NSI 6 WASHER
9 NSI 2 SCREW
10 NSI 2 SPACER
11 190166 4 ADAPTOR
12 240465 1 HOSE ASSY
13 250131 1 TRANSMISSION, 6WG200
14 120035 4 CONNECTOR
15 181128 1 PIPE ASSY, LH
16 181129 1 PIPE ASSY, RH
17 100086 4 SCREW, Hex. Head
18 240464 2 HOSE ASSY
19 240466 2 HOSE ASSY
20 190244 2 ADAPTOR

June 6, 1997 B25LS024 3-8

PROPSHAFT LAYOUT

13 7 5 12 11 4 6 10 2,3 6

8
9

P003637

June 6, 1997 B25LS024 3-9

PROPSHAFT LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290583 1 PROPSHAFT ASSY
2 290208 1 PROPSHAFT ASSY USED WITH DEUTZ ENGINE
3 290180 1 PROPSHAFT ASSY USED WITH ADE ENGINE
4 290572 1 PROPSHAFT ASSY
5 290123 1 PROPSHAFT ASSY
6 100271 16 NUT, Nyloc
7 100413 8 NUT, Nyloc
8 100912 8 BOLT, Hex. Head
9 100129 4 BOLT, Hex. Head
10 100478 8 SCREW, Hex. Head
11 100320 8 NUT, Nyloc
12 100379 8 SCREW, Hex. Head
13 100739 8 BOLT, Hex. Head

June 6, 1997 B25LS024 3-10

PROPSHAFT ASSEMBLY
1

P003726

July 15, 1997 290583 3-11

PROPSHAFT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290583 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200233 2 CROSS AND ROLLER
4 100470 8 SCREW, Cap

July 15, 1997 290583 3-12

PROPSHAFT ASSEMBLY

4 P002469

June 18, 19966 290208 3-13

PROPSHAFT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290208 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200228 2 CROSS AND ROLLER
4 200225 2 FLANGE, Yoke,

June 18, 19966 290208 3-14

PROPSHAFT ASSEMBLY

4 P002469

July 17, 1997 290180 3-15

PROPSHAFT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290180 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200228 2 CROSS AND ROLLER
4 200227 2 FLANGE, Yoke, Din 587.15
5 100211 16 SCREW, Hex. Head‘’ Not Included In 290180

July 17, 1997 290180 3-16

PROPSHAFT ASSEMBLY

P003639

June 6, 1997 290572 3-17

PROPSHAFT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290572 1 PROPSHAFT ASSY
2 200227 1 FLANGE
3 200229 1 CROSS AND ROLLERS
4 NSI 1 TUBE
5 200228 2 CROSS AND ROLLERS
6 200225 1 FLANGE

June 6, 1997 290572 3-18

PROPSHAFT ASSEMBLY

3 4

6
P003533

April 1, 1997 290123 3-19

PORPSHAFT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290123 1 PROPSHAFT ASSEMBLY
2 200231 1 FLANGE
3 290073 1 BEARING, Carrier
4 100214 2 BOLT
5 201405 2 WASHER
6 100394 2 NUT
7 201340 1 CROSS AND ROLLERS
8 200230 1 NUT

April 1, 1997 290123 3-20

FRONT AXLE AND MISCELLANEOUS PARTS
20
15
23
1 22

11
24 12

1 13
15,21
16
17

2 18
19
14

5
3

4
3
6

8
10

P003747

July 23, 1997 B25LS041 3-21

FRONT AXLE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120053 2 ADAPTOR, Pushlock
2 200170 4 SHOCK ABSORBER
3 100320 8 NUT
4 100174 4 STUD, Shock Absorber
5 201224 4 STOP, Rubber Bump
6 100271 8 NUT, Cleaveloc
7 200614 1 STRAP, Cable
8 100323 2 NUT, Nyloc
9 100162 2 BOLT
10 200174 2 AIR SPRING ASSY
11 200038 2 GREASE NIPPLE
12 120016 2 SOCKET WELDED TO CHASSIS
13 240112 2 HOSE ASSY
14 120148 2 CONNECTOR
15 100210 4 SCREW, Hex. Head
16 170031 2 TAG, Lock
17 170467 2 PLATE, Retainer
18 160459 2 PIN, Front Axle Pivot
19 160312 2 BUSH
20 210016 1 BREATHER
21 100086 4 SCREW, Hex. Head
22 100314 1 NUT, Nyloc
23 170826 1 BREATHER, Elbow
24 130020 A/R HOSE, Pushlock

July 23, 1997 B25LS041 3-22

FRONT AXLE ASSEMBLY

3 6

38
37
36

33 34
32 44
43
27

24 40
26 39 41
7 19 25
21 23
18 20
30 31
35

29
2
8
27 46 48
45 42 46
49
17
47
9
11
10 42
12

15
14 16
12

42 p003505

March 17, 1997 320500 3-23

FRONT AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 320500 1 FRONT AXLE ASSEMBLY
2 203675 1 FLANGE
3 101991 40 SCREW, Cap
4 100726 12 SCREW, Set, Hex
5 160710 2 SHAFT, Stub
6 200573 2 SHAFT, Side
7 100214 60 SCREW, Hex. Head
8 120396 4 PLUG
9 140262 6 O RING
10 160688 6 PIN, Planet Gear
11 203362 378 ROLLER, Planet
12 160748 12 PLANET, Thrust
13 203366 6 SET, Planet, Gear and Inner Race
14 NSI 1 CARRIER, Roller
15 NSI 1 GEAR, Planet
16 160867 12 ROLLERS, Planet, Spacer
17 201748 6 CIRCLIP, External
18 160194 2 PLUG, Thrust, Bronze
19 161691 2 CARRIER, Planet
20 201650 1 CIRCLIP, External, Shaft, Side
21 160803 2 SPACER, Shaft, Side
22 203373 2 GEAR, Sun
23 161138 2 WASHER, Thrust, Gear, Sun
24 201745 2 PIN, Nut, Hub
25 201744 2 CLIP, Spring
26 160722 2 NUT, Lock, Hub
27 190525 2 WASHER, Nut, Lock
28 201782 2 GEAR, Ring
29 160711 2 CARRIER, Gear, Ring
30 150112 2 CONE, Bearing
31 150113 2 CUP, Bearing
32 171108 8 PLATE, Retainer
33 160360 8 PLATE, Lock
34 100149 16 SCREW, Hex, Head
35 161784 2 HUB

March 17, 1997 320500 3-24

FRONT AXLE ASSEMBLY

3 6

38
37
36

33 34
32 44
43
27

24 40
26 39 41
7 19 25
21 23
18 20
30 31
35

29
2
8
27 46 48
45 42 46
49
17
47
9
11
10 42
12

15
14 16
12

42 p003505

March 17, 1997 320500 3-25

FRONT AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100510 24 NUT, Wheel
37 100521 24 WASHER, Stud, Wheel
38 100511 24 STUD, Wheel
39 150110 2 CONE, Bearing
40 150111 2 CUP, Bearing
41 221445 1 MOUNTING
42 120334 1 PLUG, Magnetic
43 160957 2 CARRIER, Seal
44 101997 24 SCREW, Cap
45 120128 1 PLUG
46 290389 2 BRAKE , Drum
47 183657 1 HOUSING, Banjo, Cradle
48 310196 1 DIFFERENTIAL ASSY

March 17, 1997 320500 3-26

REAR AXLE AND MISCELLANEOUS PARTS

5
7
6

1 4

9
2

P003742

July 22, 1997 B25LS040 3-27

REAR AXLE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100326 32 NUT, Cleveloc
2 160043 8 STUD
3 120153 2 ADAPTOR, Pushlock
4 130020 A/R HOSE, Pushlock
5 210016 1 BREATHER
6 170826 1 BREATHER
7 100210 1 SCREW, Hex Head
8 100314 1 NUT
9 160073 8 STUD, Axle

July 22, 1997 B25LS040 3-28

REAR AXLE ASSEMBLY

1
3
5

36
35
34

32
31 42
30
41
22
24 38
23 37
6 18 39
20 21
19 40

17
28 29 33

45
7 25 43
46 44
44
48
16 3
8
47
9
10 11

12
13 48
13 14
12 P003416

March 14, 1997 320499 3-29

REAR AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 320499 1 REAR AXLE ASSEMBLY
2 101991 40 SCREW, Cap
3 100726 12 SCREW, Hex. Head
4 160710 2 SHAFT, Stub
5 202018 2 SHAFT, Side
6 100214 60 BOLT
7 120396 4 PLUG
8 181658 1 CUP, Diff, Lock
9 140262 6 O-RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylinderical
12 160748 12 PLANET, Thrust
13 203366 6 PINION, Planet
14 160867 12 SPACER
15 100530 4 WASHER
16 201748 6 CIRCLIP, External
17 160194 2 PLUG, Thrust, Bronze
18 161691 2 CARRIER, Planet
19 201747 2 CIRCLIP, External, Shaft, Side
20 203365 2 PINION, Sun
21 160719 2 WASHER, Thrust, Gear, Sun
22 201745 2 PIN, Nut, Lock
23 201744 2 CLIP, Spring
24 160722 2 NUT, Lock, Hub
25 190525 2 WASHER, Heat Treated
26 201782 2 GEAR, Ring
27 160711 2 CARRIER, Gear, Ring
28 160112 2 CONE, Bearing
29 150113 2 CUP, Bearing
30 171108 8 PLATE, Retainer
31 160360 8 PLATE, Lock
32 100149 16 SCREW, Set Hex
33 161784 2 HUB
34 100510 24 NUT, Wheel
35 100521 24 WASHER, Stud, Wheel

March 14, 1997 320499 3-30

REAR AXLE ASSEMBLY

1
3
5

36
35
34

32
31 42
30
41
22
24 38
23 37
6 18 39
20 21
19 40

17
28 29 33

45
7 25 43
46 44
44
48
16 3
8
47
9
10 11

12
13 48
13 14
12 P003416

March 14, 1997 320499 3-31

REAR AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100511 24 STUD, Wheel
37 150110 2 CONE, Bearing
38 150111 2 CUP, Bearing
39 221445 1 COVER, LH
40 100461 60 SCREW, Cap
41 160957 2 CARRIER, Seal
42 101997 24 SCREW, Cap
43 120128 1 PLUG
44 290389 2 BRAKE, Drum
45 160553 1 YOKE
46 310170 1 DIFFERENTIAL
47 183693 1 HOUSING, Banjo, Rear
48 120334 3 PLUG, Magnetic

March 14, 1997 320499 3-32

DIFFERENTIAL ASSEMBLY (3,70:1)
35

1 33 52

11
31
11
7 8 2 10
9 3 34

55

2 13
6 15
5 17
29
30
36
27 32 38
26
4
39 40
41
21 42
43
44
28
24 2
16 25

23
54
37 32
22 45
20 57
46
47 56
19
14 18 48
49
12

50 51
53
P003788

August 26, 1997 310164 3-33

DIFFERENTIAL ASSEMBLY (3,70:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310164 1 DIFFERENTIAL 3,70:1
2 NSI 1 DIFFERENTIAL CARRIER AND BEARING CAPS
3 200511 1 LOCK, Adjuster, RH
4 221978 1 LOCK, Adjuster, LH
5 200883 1 PIN, Cotter
6 221035 2 BUSHING, Dowel
7 221027 4 SCREW, Cap
8 221028 4 WASHER, Flat
9 221032 2 BUSHING, Dowel
10 221034 2 SCREW, Cap
11 221029 2 LOCKWIRE
12 221954 1 ADJUSTER, Bearing, LH
13 221942 1 ADJUSTER, Bearing, RH
14 221943 1 CUP, Bearing, LH
15 150064 1 CUP, Bearing, RH
16 221944 1 CONE, Bearing, LH
17 221955 1 CONE, Bearing, RH
18 221956 1 KIT, Wheel Diff Case
19 221957 12 SCREW, Cap
20 NSI 1 CASE, Diff
21 NSI 1 CASE, Gear, Support
22 221946 1 WASHER, Thrust
23 221945 1 GEAR, Side
24 221959 1 GEAR, Curvic Side
25 221949 1 SPIDER
26 221947 4 PINION, Side
27 221948 4 WASHER, Thrust
28 221960 1 WASHER, Thrust
29 221961 8 BOLT
30 221968 8 COVER, Case
31 221962 8 NUT
32 221980 1 CROWN WHEEL AND PINION 3,70:1
33 221964 8 PLATE, Friction, (O.D. Splined)
34 221965 7 PLATE, Friction, (I.D. Splined)
35 221966 1 PLATE, Pressure

August 26, 1997 310164 3-34

DIFFERENTIAL ASSEMBLY (3,70:1)
35

1 33 52

11
31
11
7 8 2 10
9 3 34

55

2 13
6 15
5 17
29
30
36
27 32 38
26
4
39 40
41
21 42
43
44
28
24 2
16 25

23
54
37 32
22 45
20 57
46
47 56
19
14 18 48
49
12

50 51
53
P003788

August 26, 1997 310164 3-35

DIFFERENTIAL ASSEMBLY (3,70:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 221038 1 PLUG, Upper Expansion
37 200536 1 PLUG, Lower Expansion
38 221037 1 SHIFT FORK SHAFT AND O-RING ASSY
39 221941 1 FORK, Shift
40 221041 2 STUD
41 200078 1 SHIFT FORK SEAL AND SPRING ASSY
42 210330 1 ACTUATOR, Diff Lock
43 221044 2 WASHER, Flat
44 221045 2 NUT, Stud
45 222071 2 CONE, Pinion Bearing
46 221970 A/R SPACER, Bearing 631"
46 221971 A/R SPACER, Bearing 635"
46 221972 A/R SPACER, Bearing 638"
46 221973 A/R SPACER, Bearing 640"
46 221974 A/R SPACER, Bearing 642"
46 221975 A/R SPACER, Bearing 646"
47 221074 1 CUP, Pinion Bearing
48 200543 A/R SHIM, Bearing Cage, .003"
48 221951 A/R SHIM, Bearing Cage, .005"
48 200545 A/R SHIM, Bearing Cage, .010"
48 200547 A/R SHIM, Bearing Cage, .020"
49 221197 1 PINION SHAFT CAGE AND CUP ASSY
50 221979 1 SCREW, Cap
51 221958 1 SEAL, Oil
52 221967 1 KIT, Compression Spring
53 221196 1 NUT, Lock, Hex
54 200563 1 BEARING, Pilot
55 221963 1 CLUTCH, Sliding
56 221950 1 BEARING, Pinion, Cone
57 150074 1 CUP, Bearing

August 26, 1997 310164 3-36

DIFFERENTIAL ASSEMBLY (4,88:1)
35
1

33

11 31
10 34
7 8 2 9 3

52
13
2
6 15
5 29 17
30
36
32 38
27
26
4
39 40
21
41
42
28 43
44
24
16 2
25
23

54
22 37 32
20 45
56
19 46
18 55
14 47
12 48
49

50 51

53

August 13, 1996 310196 3-37

DIFFERENTIAL ASSEMBLY (4,88;1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310196 1 DIFFERENTIAL 4,88:1
2 NSI 1 DIFFERENTIAL CARRIER AND BEARING CAPS
3 221978 1 LOCK, Adjuster, RH
4 200511 1 LOCK, Adjuster, LH
5 200883 1 PIN, Cotter
6 221035 2 BUSHING, Dowel
7 221027 4 SCREW, Cap
8 221028 4 WASHER, Flat
9 221032 2 BUSHING, Dowel
10 221034 2 SCREW, Cap
11 221029 2 LOCKWIRE
12 221954 1 ADJUSTER, Bearing, LH
13 221942 1 ADJUSTER, Bearing, RH
14 221943 1 CUP, Bearing, LH
15 150064 1 CUP, Bearing, RH
16 221944 1 CONE, Bearing, LH
17 221955 1 CONE, Bearing, RH
18 221956 1 KIT, Wheel Diff Case
19 221957 12 SCREW, Cap
20 NSI 1 CASE, Diff
21 NSI 1 CASE, Gear, Support
22 221946 1 WASHER, Thrust
23 221945 1 GEAR, Side
24 221959 1 GEAR, Curvic Side
25 221949 1 SPIDER
26 221947 4 PINION, Side
27 221948 4 WASHER, Thrust
28 221960 1 WASHER, Thrust
29 221961 8 BOLT
30 221968 8 COVER, Case
31 221962 8 NUT
32 222064 1 CROWN WHEEL AND PINION
33 221964 8 PLATE, Friction, (O.D. Splined)
34 221965 7 PLATE, Friction, (I.D. Splined)
35 221966 1 PLATE, Pressure

August 13, 1996 310196 3-38

DIFFERENTIAL ASSEMBLY (4.88;1)
35
1

33

11 31
10 34
7 8 2 9 3

52
13
2
6 15
5 29 17
30
36
32 38
27
26
4
39 40
21
41
42
28 43
44
24
16 2
25
23

54
22 37 32
20 45
56
19 46
18 55
14 47
12 48
49

50 51

53

August 13, 1996 310196 3-39

DIFFERENTIAL ASSEMBLY (4,88:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 221038 1 PLUG, Upper Expansion
37 200536 1 PLUG, Lower Expansion
38 221037 1 SHIFT FORK SHAFT AND O-RING ASSY
39 221941 1 FORK, Shift
40 221041 2 STUD
41 200078 1 SHIFT FORK SEAL AND SPRING ASSY
42 210330 1 UNIT, Shift
43 221044 2 WASHER, Flat
44 221045 2 NUT, Stud
45 221950 2 CONE, Bearing
46 221970 A/R SPACER, Bearing
46 221971 A/R SPACER, Bearing
46 221972 A/R SPACER, Bearing
46 221973 A/R SPACER, Bearing
46 221974 A/R SPACER, Bearing
46 221975 A/R SPACER, Bearing
47 150074 2 CUP, Pinion Bearing
48 200543 A/R SHIM, Bearing Cage, .003"
48 221951 A/R SHIM, Bearing Cage, .005"
48 200545 A/R SHIM, Bearing Cage, .010"
48 200547 A/R SHIM, Bearing Cage, .020"
49 221969 1 PINION BEARING CAGE AND CUP ASSY
50 221979 1 SCREW, Cap
51 221958 1 SEAL, Oil
52 190337 1 YOKE
53 221952 1 WASHER, Flat
54 221953 1 NUT
55 200563 1 BEARING, Pilot
56 221963 1 CLUTCH, Sliding

August 13, 1996 310196 3-40

DIFFERENTIAL ASSEMBLY (4.11:1)
3 5 4 2
7 6
12
1 14
7 6 16
2 20
8 17
23
22
24 26
25
22
23
20
13 15
19
11
41

18

10
9
27
21
17
28
34
30
32
2 35
31
36

33
29
37

38
39
40
P003050

June 27, 1996 310174 3-41

DIFFERENTIAL ASSEMBLY (4.11:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310174 1 REAR DIFFERENTIAL
2 221156 1 DIFFERENTIAL CARRIER AND BEARING CAP
3 NSI 4 SCREW, Cap
4 221028 4 WASHER, Flat
5 221029 4 WIRE, Lock
6 221030 2 LOCK, Adjuster, Bearing, Cap
7 221031 2 PIN, Split
8 221032 2 BUSH
9 221157 1 SCREW, Thrust, Ring, Gear
10 221158 1 NUT
11 221046 1 ADJUSTER, RH
12 221159 1 ADJUSTER, LH
13 221048 1 CUP, Bearing, RH
14 221169 1 CUP, Bearing, LH
15 221049 1 BEARING, RH
16 221161 1 BEARING, LH
17 221138 1 CROWN WHEEL AND PINION
18 221164 16 BOLT INCLUDED IN KITNO. 221163
19 221091 16 NUT INCLUDED IN KIT NO.221163
20 221005 1 CASE, Differential
21 221054 12 SCREW, Cap
22 221093 2 PINION
23 221084 2 WASHER, Thrust
24 221086 4 PINION, Side
25 221087 4 WASHER, Thrust
26 221088 1 SPIDER
27 221165 1 BEARING
28 221023 1 BEARING
29 221024 1 BEARING
30 221055 A/R SPACER 0.179"
30 221056 A/R SPACER 0.180"
30 221057 A/R SPACER 0.181"
30 221058 A/R SPACER 0.182"
30 221059 A/R SPACER 0.183"
30 221060 A/R SPACER 0.184"

June 27, 1996 310174 3-42

DIFFERENTIAL ASSEMBLY (4.11:1)
3 5 4 2
7 6
12
1 14
7 6 16
2 20
8 17
23
22
24 26
25
22
23
20
13 15
19
11
41

18

10
9
27
21
17
28
34
30
32
2 35
31
36

33
29
37

38
39
40
P003050

June 27, 1996 310174 3-43

DIFFERENTIAL ASSEMBLY (4.11:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
30 221061 A/R SPACER 0.185"
30 221062 A/R SPACER 0.186"
30 221063 A/R SPACER 0.187"
30 221064 A/R SPACER 0.188"
30 221065 A/R SPACER 0.189"
30 221066 A/R SPACER 0.190"
30 221067 A/R SPACER 0.191"
30 221068 A/R SPACER 0.192"
30 221069 A/R SPACER 0.193"
30 221070 A/R SPACER 0.194"
30 221071 A/R SPACER 0.195"
31 221166 1 PINION BEARING CAGE AND CUP ASSY
32 221073 1 CUP, Bearing, Inner
33 221074 1 CUP, Bearing, Outer
34 221025 1 SPACER
35 221075 A/R SHIM 0.003"
35 221076 A/R SHIM 0.005"
35 221077 A/R SHIM 0.010"
35 221078 A/R SHIM 0.020"
35 221079 A/R SHIM 0.030"
36 221080 6 SCREW, Cap
37 221167 1 SEAL, Oil, Retainer
38 201197 1 YOKE
39 221168 1 WASHER, Flat
40 221169 1 NUT
41 221163 1 KIT, Ring Gear, Bolt and Nut Kit

June 27, 1996 310174 3-44

DIFFERENTIAL ASSEMBLY (5,43:1)
36
35
1 33

37

10 9 30
8
4 34
5 42 7
6
32

20
42 22
24
39
31
3 28 41
29 12
17 16

38 43
2
44
45
27 46
47
26 48
42
18

25
14
15 49
12 38
40
50
11
52 55
23 13
21 53 51
54
19 56
57

59
58 60
61
62

July 31, 1997 310170 3-45

DIFFERENTIAL ASSEMBLY (5,43:)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310170 1 DIFFERENTIAL ASSEMBLY
2 NSI 1 LOCK, Adjustor
3 221031 1 SPLIT PIN
4 221027 4 SCREW, Bearing, Cap
5 221028 4 WASHER, Flat
6 221032 2 BUSHING, Dowel
7 221030 1 LOCK, Adjustor
8 221035 2 BUSHING
9 221034 2 SCREW, Cap
10 221029 2 LOCKWIRE
11 221027 1 KIT, Wheel Differential Case
12 NSI 1 CASE, Differential
13 221054 12 SCREW, Cap
14 221052 1 WHEEL DIFFERENTIAL
15 221084 1 WASHER, Thrust
16 221086 4 PINION, Side
17 221087 4 WASHER, Thrust
18 2210288 1 SPIDER
19 221046 1 ADJUSTOR, Differential Bearing, RH
20 221059 1 ADJUSTER, Differentiial Bearing, LH
21 221048 1 CUP, Differential Bearing, RH
22 221050 1 CUP, Differential Bearing, LH
23 221049 1 CONE, Differential Bearing, RH
24 221051 1 CONE, Differential Bearing, LH
25 221093 1 GEAR, Side, RH
26 221092 1 GEAR, Curvic Side, LH
27 221085 1 WASHER, Thrust
28 221021 1 COVER, Gear Support Case
29 231163 1 KIT, Ring Gear Nut and Bolt
30 221091 16 NUT
31 221090 16 BOLT
32 221013 1 CLUTCH, Sliding
33 221014 13 PLATE, Friction (Tanged)
34 221015 12 PLATE, Friction (Splined)
35 221018 1 PLATE, Pressure

July 31, 1997 310170 3-46

DIFFERENTIAL ASSE4MBLY (5,43:1)
36
35
1 33

37

10 9 30
8
4 34
5 42 7
6
32

20
42 22
24
39
31
3 28 41
29 12
17 16

38 43
2
44
45
27 46
47
26 48
42
18

25
14
15 49
12 38
40
50
11
52 55
23 13
21 53 51
54
19 56
57

59
58 60
61
62

July 31, 1997 310170 3-47

DIFFERENTIAL ASSEMBLY (5,43:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 221019 1 RING, Snap
37 221020 12 SPRING, Compression
38 222066 1 CROWN WHEEL AND PINION Includes Items 61,62
39 221038 1 PLUG, Upper Expansion
40 200536 1 PLUG, Lower Expansion
41 221037 1 SHIFT FORK AND O RING ASSY
42 221026 1 DIFFERENTIAL CARRIER AND BEARING ASSY Includes Items 4,5,6,8,10,39,40,41,44,45,47,48
43 221040 1 FORK, Shift
44 221041 2 STUD, Shift, Unit
45 200078 1 BELLOW
46 210330 1 SHIFT, Unit
47 221044 2 WASHER, Flat
48 221045 2 NUT
49 221165 1 BEARING, Pilot
50 221023 1 CONE, Bearing, Inner
51 221024 1 CONE, Bearing, Outer
52 221055 A/R SPACER .179"
52 221056 A/R SPACER .180"
52 221057 A/R SPACER .181"
52 221058 A/R SPACER .182"
52 221059 A/R SPACER .183"
52 221060 A/R SPACER .184"
52 221061 A/R SPACER .185"
52 221062 A/R SPACER .186"
52 221063 A/R SPACER .187"
52 221064 A/R SPACER .188"
52 221065 A/R SPACER .189"
52 221066 A/R SPACER .190"
52 221067 A/R SPACER .191"
52 221068 A/R SPACER .192"
52 221069 A/R SPACER .193"
52 221070 A/R SPACER .194"
52 221071 A/R SPACER .195"
53 221025 1 WASHER, Spacer
54 221073 1 CUP, Bearing, Inner

July 31, 1997 310170 3-48

DIFFERENTIAL ASSEMBLY (5,43:1)
36
35
1 33

37

10 9 30
8
4 34
5 42 7
6
32

20
42 22
24
39
31
3 28 41
29 12
17 16

38 43
2
44
45
27 46
47
26 48
42
18

25
14
15 49
12 38
40
50
11
52 55
23 13
21 53 51
54
19 56
57

59
58 60
61
62

July 31, 1997 310170 3-49

DIFFERENTIAL ASSEMBLY (5,43:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
55 221074 1 CUP, Bearing, Outer
56 221075 A/R SHIM .003"
56 221076 A/R SHIM .005"
56 221077 A/R SHIM .010"
56 221078 A/R SHIM .020"
56 221079 A/R SHIM .030’
57 221166 1 PINION BEARING CAGE AND CUP ASSY
58 221080 6 SCREW, Cap
59 221167 1 SEAL, Oil
60 190380 1 YOKE
61 221068 1 WASHER
62 221169 1 NUT

July 31, 1997 310170 3-50

BRAKE SYSTEM

2 19
8 2
8

26
9
3 20
13 14 15 13 14 16 13 17
21
12
TO PORT CI

22
4 24 6
5 23
10 27

18 22

6 27
11 25 5

8 2
2
8

P003532

July 12, 1997 B25LS002 3-51

BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 320499 1 AXLE, Rear
2 120049 4 CONNECTOR
3 240727 2 HOSE ASSY
4 121030 1 TEE
5 120002 2 CONNECTOR
6 240930 2 HOSE ASSY
7 320500 1 AXLE, Front
8 121066 4 CONNECTOR
9 240105 1 HOSE ASSY
10 121064 1 CONNECTOR
11 240944 1 HOSE ASSY
12 174570 1 PIPE ASSY
13 121063 3 CONNECTOR
14 174945 2 MOUNTING
15 240957 1 HOSE ASSY
16 240926 1 HOSE ASSY
17 174948 1 MOUNTING
18 240927 1 HOSE ASSY
19 203846 1 GAUGE
20 240929 1 HOSE ASSY
21 120983 1 REDUCER
22 120365 3 TEE
23 240751 1 HOSE ASSY
24 120961 1 TEE
25 240040 1 HOSE ASSY
26 240117 1 HOSE ASSY
27 120804 2 CONNECTOR
28 121440 1 CONNECTOR

July 12, 1997 B25LS002 3-52

BRAKE SYSTEM
6

TO BRAKES C1 16
5 14 15
7
13 C6 17
P
TO TANK RETURN C7
C2 C3 C4 C9 C8 C5 18
7 19
15 15 8
4
23
10
2 21 19
K4 3 4 9
KV A P

TO PORT X ON STEERING VALVE

2
KR T 24
22 22
3

13
28
1
27
12 11 10 48
20 9
20 34
11
TO TANK
RETURN 33
50 25 49 26
31
40 32
41
47 39 32 T SP2
X X 30
29 SP1
46 40 P
HP
38 31
TO PUMP

44
42 35

43 P003511
36
X
37
48

July 12, 1997 B25LS003 3-53

BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250131 1 TRANSMISSION USED WITH DEUTZ ENGINE
1 250135 1 TRANSMISSION USED WITH ADE ENGINE
2 121198 3 CONNECTOR
3 121350 3 ELBOW
4 240540 3 HOSE ASSY
5 121199 4 CONNECTOR
6 210532 1 MANIFOLD
7 120355 3 CONNECTOR
8 121045 2 CONNECTOR
9 130002 A/R HOSE, Pushlock
10 121442 2 CONNECTOR
11 120983 2 REDUCER
12 120964 1 CONNECTOR
13 240041 2 HOSE ASSY
14 240929 1 HOSE ASSY
15 121242 1 CONNECTOR
16 210671 1 PUMP
17 120293 1 PLUG
18 120906 1 ELBOW
19 120218 1 CONNECTOR
20 121224 2 PLUG
21 240534 1 HOSE ASSY
22 120031 3 CONNECTOR
23 210679 1 PEDAL, Brake
24 240787 1 HOSE ASSY
25 120365 2 ELBOW
26 240932 1 HOSE ASSY
27 121440 1 CONNECTOR
28 203846 1 GUAGE
29 210162 1 AMPLIFIER
30 210640 1 VALVE, Charge
31 120964 2 CONNECTOR
32 121069 2 CONNECTOR
33 120056 1 CONNECTOR
34 120051 1 CONNECTOR

July 12, 1997 B25LS003 3-54

BRAKE SYSTEM
6

TO BRAKES C1 16
5 14 15
7
13 C6 17
P
TO TANK RETURN C7
C2 C3 C4 C9 C8 C5 18
7 19
15 15 8
4
23
10
2 21 19
K4 3 4 9
KV A P

TO PORT X ON STEERING VALVE

2
KR T 24
22 22
3

13
28
1
27
12 11 10 48
20 9
20 34
11
TO TANK
RETURN 33
50 25 49 26
31
40 32
41
47 39 32 T SP2
X X 30
29 SP1
46 40 P
HP
38 31
TO PUMP

44
42 35

43 P003511
36
X
37
48

July 12, 1997 B25LS003 3-55

BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120023 1 CONNECTOR
37 210555 1 ACCUMULATOR
38 240161 1 HOSE ASSY
39 240654 1 HOSE ASSY
40 190463 3 CONNECTOR
41 210264 1 VALVE, Shuttle
42 240522 1 HOSE ASSY
43 120252 1 CONNECTOR
44 240855 1 HOSE ASSY
45 121024 1 CONNECTOR
46 190217 1 CONNECTOR
47 121024 1 CONNECTOR
48 120051 2 CONNECTOR
49 240705 1 HOSE ASSY
50 125008 1 CONNECTOR

July 12, 1997 B25LS003 3-56

BRAKE ASSEMBLY (S.A.H.R.)
31

29
1
28
26
27
26

25
24

23

30
22

21
18

2 19

20
3
4

17
6 8
5 15
14 16
7
11 9
8
13
12
11

January 28, 1997 290389 3-57

BRAKE ASSEMBLY (S.A.H.R.)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290389 4 BRAKE ASSEMBLY (S.A.H.R.)
2 221444 1 COVER, R.H.S
2 221445 1 COVER, L.H.S
3 221443 32 WASHER, Hardened
4 221442 32 SCREW, Cap
5 221468 2 PLUG
6 NSI 1 O-RING
7 221470 4 PLUG
8 NSI 1 O-RING
9 221449 2 PLUG, Magnetic
10 221460 2 SCREW, Cap
11 221561 2 WASHER, Hardened
12 221462 1 BRACKET
13 221463 1 PLUG
14 221464 14 SCREW, Cap
15 221465 14 WASHER, Hardened
16 221466 2 FITTING
17 NSI 1 O-RING
18 221469 2 PLUG
19 221448 2 SCREW, Bleeder
20 221446 58 PIN
20 221447 2 PIN
21 221451 60 SPRING
22 221450 2 COVER
23 221452 2 PISTON
24 221453 4 SEAL, Oil
25 221454 2 SPACER
26 221455 14 DISC, Stationary
27 221456 12 DISC, Friction
28 221457 2 SPACER
29 221458 2 HOUSING
30 221459 6 PLUG
31 221467 2 SEAL, Oil

January 28, 1997 290389 3-58

COOLING SYSTEM (FRONT AXLE)

1
2
3

5,6
9 8
4

16

10 7
18
11

15

13 14

17
2

P003513

July 12, 1997 B25LS004 3-59

COOLING SYSTEM (FRONT AXLE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 320500 1 AXLE, Front
2 120049 2 CONNECTOR
3 240040 1 HOSE ASSY
4 121030 1 TEE
5 120002 1 CONNECTOR
6 120247 1 REDUCER
7 210012 1 FILTER
8 120083 1 CONNECTOR
9 240403 1 HOSE ASSY
10 190031 1 ADAPTOR
11 120139 1 FITTING USED WITH ADE ENGINE
11 120122 1 FITTING USED WITH DEUTZ ENGINE
12 210680 1 PUMP USED WITH ADE ENGINE
12 210670 1 PUMP USED WITH DEUTZ
13 120118 1 FITTING
14 190073 1 ADAPTOR
15 240907 1 HOSE ASSY
15 240605 1 HOSE ASSY
16 120033 1 CONNECTOR
17 240117 1 HOSE ASSY
18 100821 2 SCREW, Cap

July 12, 1997 B25LS004 3-60

COOLING SYSTEM (REAR AXLE)

4 5 6 7 8 9 10 11 12 10 11 13 10 14 15 16 17 18 30

28 27 26 25 22 24 22 23 22
21 20 19
3

29

P003512

July 12, 1997 B25LS005 3-61

COOLING SYSTEM (REAR AXLE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120049 1 CONNECTOR
2 240534 1 HOSE ASSY
3 240600 1 HOSE ASSY
4 121030 1 TEE
5 120002 1 CONNECTOR
6 120247 1 REDUCER
7 210012 1 FILTER
8 120083 1 CONNECTOR
9 174572 1 PIPE ASSY
10 121063 3 CONNECTOR
11 174945 2 FITTING
12 240957 1 HOSE ASSY
13 240926 1 HOSE ASSY
14 174948 1 PLATE, Mounting
15 240959 1 HOSE ASSY USED WITH ADE ENGINE
15 240403 1 HOSE ASSY USED WITH DEUTZ ENGINE
16 190031 1 ADAPTOR
17 120139 1 FITTING USED WITH ADE ENGINE
17 120122 1 FITTING USED WITH DEUTZ ENGINE
18 210680 1 PUMP USED WITH ADE ENGINE
18 210670 1 PUMP USED WITH DEUTZ ENGINE
19 120188 1 FITTING
20 190073 1 ADAPTOR
21 240903 1 HOSE ASSY USED WITH ADE ENGINE
21 240907 1 HOSE ASSY USED WITH DEUTZ ENGINE
22 120298 3 CONNECTOR
23 240025 1 HOSE ASSY
24 240243 1 HOSE ASSY
25 174571 1 PIPE ASSY
26 120251 1 CONNECTOR
27 240318 1 HOSE ASSY
28 120033 1 CONNECTOR
29 320499 1 AXLE, Rear
30 100821 2 SCREW, Cap

July 12, 1997 B25LS005 3-62

WHEEL ASSEMBLY

February 29, 1996 260273 3-63

WHEEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260273 WHEEL ASSEMBLY (18.00X25)
2 190231 1 RIM
3 200437 1 VALVE, Jumbo, Swivel
4 200438 1 SPUD, Tubeless
5 200743 1 REDUCER, Valve
6 201341 1 TYRE

February 29, 1996 260273 3-64

WHEEL ASSEMBLY

2
3
4 6

P003631

June 4, 1997 260322 3-65

WHEEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260322 4 WHEEL ASSEMBLY
2 190266 1 RIM
3 200437 1 VALVE, Jumbo, Swivel
4 200438 1 SPUD, Tubless
5 200743 1 VLAVE, Reducer
6 201342 1 TYRE

June 4, 1997 260322 3-66

SPECIAL TOOLS

May 9, 1997 280185 3-67

SPECIAL TOOLS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 280185 1 SPANNER, Wheel

May 9, 1997 280185 3-68

July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-1
 SECTION 4A
HYDRAULIC SYSTEM

July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM
26
25
11
10
59
60 13 65
51 49 64
5

LS

4 60 P T 60 19 31 34 33
16
21 47 58 49
18 55 64
24 17 55 24
27
P L 65
R T

28 41 42
52 55 44
55
53 39 6

TO PORT X ON
24 2 38

8 24 12
50

210640
62
57 65
3
57 63
52 37
22 46
40 45
71 72 43 44 61
56

57
P R T L CL CR
18 71 36
20
23 1
33
PP LS HT HP EF 36 67 66 7 66 67
43 34
48 74 TO C7 ON 210532
48 30
17 40
14 TO 172029
37
15 73
51 54 9
69 37
TO PORT P ON 210640 40 65
10
68 43
54 32
25
11

P003717

July 12, 1997 B25LS001 4-3

HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210162 1 FLOW AMPLIFIER
2 210431 1 PUMP
3 180513 1 RESERVOIR
4 210413 1 VALVE, Steering
5 210283 1 VALVE, Bin, Tip
6 180649 1 PAPE ASSY
7 210012 1 FILTER
8 170886 1 BRACKET
9 210467 1 HEAD, Element
10 230046 2 CYLINDER
11 230048 2 CYLINDER
12 210106 1 STRAINER
13 170655 1 PLATE, Mounting
14 190610 1 TEE
15 121024 1 TEE
16 201737 1 TEST POINT
17 121045 3 ADAPTOR
18 240166 4 HASE ASSY
19 240276 1 HOSE ASSY
20 240041 3 HOSE ASSY
21 240522 1 HOSE ASSY
22 240943 1 HOSE ASSY
23 240507 1 HOSE ASSY
24 240054 4 HOSE ASSY
25 240195 2 HOSE ASSY
26 240275 1 HOSE ASSY
27 240540 1 HOSE ASSY
28 240025 1 HOSE ASSY
29 240431 1 HOSE ASSY
30 240895 1 HOSE ASSY
31 240272 2 HOSE ASSY
32 240631 1 HOSE ASSY
33 240251 2 HOSE ASSY
34 240103 2 HOSE ASSY
35 170469 1 ELBOW

July 12, 1997 B25LS001 4-4

HYDRAULIC SYSTEM
26
25
11
10
59
60 13 65
51 49 64
5

LS

4 60 P T 60 19 31 34 33
16
21 47 58 49
18 55 64
24 17 55 24
27
P L 65
R T

28 41 42
52 55 44
55
53 39 6

TO PORT X ON
24 2 38

8 24 12
50

210640
62
57 65
3
57 63
52 37
22 46
40 45
71 72 43 44 61
56

57
P R T L CL CR
18 71 36
20
23 1
33
PP LS HT HP EF 36 67 66 7 66 67
43 34
48 74 TO C7 ON 210532
48 30
17 40
14 TO 172029
37
15 73
51 54 9
69 37
TO PORT P ON 210640 40 65
10
68 43
54 32
25
11

P003717

July 12, 1997 B25LS001 4-5

HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 130002 A/R HOSE, Pushlock
37 140132 3 O RING
38 140131 1 O RING
39 120237 2 FLANGE
40 120222 6 FLANGE
41 160396 1 FITTING
42 100143 4 SCREW, Cap
43 100021 12 SCREW, Cap
44 203540 2 CLAMP
45 160794 1 NIPPLE
46 120365 1 ELBOW
47 120252 1 ELBOW
48 190343 3 ADAPTOR
49 120299 2 NUT, Bulkhead
50 160586 2 ADAPTOR
51 120294 4 CONNECTOR
52 120021 4 ADAPTOR
53 120150 2 CONNECTOR
54 120100 3 ELBOW
55 120355 8 ADAPTOR
56 120983 1 REDUCER
57 120355 8 ADAPTOR
58 121042 1 CONNECTOR
59 120933 1 CONNECTOR
60 120033 3 CONNECTOR
61 12052 1 ADAPTOR
62 120316 1 CONNECTOR
63 120049 1 CONNECTOR
64 120298 2 BULKHEAD
65 120004 8 CONNECTOR
66 120183 2 REDUCER
67 120059 2 ADAPTOR
68 120035 2 CONNECTOR
69 120284 2 REDUCER
70 120243 1 CONNECTOR

July 12, 1997 B25LS001 4-6

HYDRAULIC SYSTEM
26
25
11
10
59
60 13 65
51 49 64
5

LS

4 60 P T 60 19 31 34 33
16
21 47 58 49
18 55 64
24 17 55 24
27
P L 65
R T

28 41 42
52 55 44
55
53 39 6

TO PORT X ON
24 2 38

8 24 12
50

210640
62
57 65
3
57 63
52 37
22 46
40 45
71 72 43 44 61
56

57
P R T L CL CR
18 71 36
20
23 1
33
PP LS HT HP EF 36 67 66 7 66 67
43 34
48 74 TO C7 ON 210532
48 30
17 40
14 TO 172029
37
15 73
51 54 9
69 37
TO PORT P ON 210640 40 65
10
68 43
54 32
25
11

P003717

July 12, 1997 B25LS001 4-7

HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 190463 3 CONNECTOR
72 210264 1 VALVE, Shuttle
73 190217 1 FITTING
74 120365 2 TEE

July 12, 1997 B25LS001 4-8

HYDRAULIC TANK ASSEMBLY

9
5
3
10

12 11 6

7
4

13
7 14

16
1

15

P000270

August 5, 1997 B25LS042 4-9

HYDRAULIC TANK ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100212 8 SCREW, Set. Hex
2 180513 1 TANK, Hydraulic
3 100220 6 SCREW, Cap
4 210099 1 BREATHER, Filler
5 NSI 1 CAP
6 NSI 1 NECK, Filler
7 NSI 2 SEAL
8 NSI 1 FILTER
9 100083 6 SCREW, Hex. Head
10 170423 1 COVER, Inspection
11 140184 1 O RING
12 210106 1 FILTER, Suction
13 210160 2 SIGHT GLASS
14 140009 2 O RING
15 120007 1 PLUG, Drain
16 100316 8 NUT, Nyloc

June 30, 1997 B25L022 4-10

VACUATOR VALVE

July 23, 1997 200464 4-11

VACUATOR VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVALIABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 200464 4-12

HYDRAULIC FILTER / BREATHER ASSEMBLY

January 16, 1996 210012 4-13

HYDRAULIC FILTER / BREATHER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210012 1 HYDRAULIC FILTER / BREATHER ASSEMBLY
2 220010 1 ELEMENT, Filter
3 NSI 1 SEAL
4 NSI 1 HEAD, Filter
5 NSI 1 VALVE, Bypass
6 NSI 1 SCREW, Grub

January 16, 1996 210012 4-14

CONTROL VALVE (ONE BANK)

January 24, 1996 210095 4-15

CONTROL VALVE (ONE BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210095 1 CONTROL VALVE (ONE BANK)
2 NSI 1 COVER, Inlet
3 NSI 1 COVER, Work
4 220513 1 SECTION, Work
5 NSI 1 POSITIONING, Return, Neutral
6 NSI 2 COLLAR, Stop
7 NSI 1 SPRING
8 NSI 1 COLLAR, Spool
9 NSI 1 WASHER, Lock
10 NSI 1 SCREW, Adjusting
11 NSI 1 COVER
12 NSI 4 SCREW, Cap
13 NSI 1 SPOOL
14 * 2 SEAL
15 * 2 O RING
16 NSI 2 SEAL, Retainer
17 220216 1 BOOT
18 220850 1 BRACKET
19 NSI 1 O RING
20 * 1 O RING
21 NSI 1 SCREW, Set
22 NSI 1 PLUG
23 210353 2 VALVE, Relief, Port, 2 500 psi
24 210352 1 VALVE, Relief, Main
25 NSI 1 VALVE, Check, Load
26 NSI 1 COVER
27 * 1 O RING
28 NSI 1 SPRING
29 NSI 1 POPPET
30 NSI 1 PLUG
31 NSI 1 O RING
32 NSI 4 SCREW
33 NSI 4 WASHER, Lock
34 * 4 O RING
35 140181 1 KIT, Seal Includes Items Marked *

January 24, 1996 210095 4-16

CONTROL VALVE (ONE BANK)

January 24, 1996 210095 4-17

CONTROL VALVE (ONE BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 140248 1 KIT, Seal Kit for Item 24
37 140247 1 KIT, Seal Kit for Item 23

January 24, 1996 210095 4-18

FLOW AMPLIFIER

January 26, 1996 210162 4-19

FLOW AMPLIFIER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210162 1 FLOW AMPLIFIER
2 NSI 16 SCREW
3 100065 16 WASHER, Spring
4 100228 2 SCREW, Cap
5 100044 2 WASHER, Spring
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O RING
9 * 4 O RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
25 NSI 1 BODY, Valve
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O RING

January 26, 1996 210162 4-20

FLOW AMPLIFIER

January 26, 1996 210162 4-21

FLOW AMPLIFIER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
43 NSI 1 SCREW, Orifice
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
48 NSI 2 SCREW, Orifice
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
56 NSI 1 SCREW, Orifice
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
60 NSI 1 GUIDE, Spring
61 * 1 O RING
62 NSI 1 SPRING
63 NSI 1 SPRING
64 NSI 1 BODY, Valve
65 * 1 O RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *

January 26, 1996 210162 4-22

SHUTTLE VALVE

July 23, 1997 210264 4-23

SHUTTLE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210264 4-24

CONTROL VALVE (ONE BANK)

January 29, 1996 210283 4-25

CONTROL VALVE (ONE BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210283 1 CONTROL VALVE (ONE BANK)
2 NSI 1 BODY, Section, Work
3 NSI 1 SPOOL
4 223566 1 VALVE, Check
5 NSI 1 PLUG
6 NSI ** 1 O RING
7 NSI 1 SPRING
8 NSI 1 POPPET
9 223567 1 HANDLE ASSY
10 NSI 1 KNOB
11 NSI 1 HANDLE
12 100288 1 NUT, Hex
13 NSI 1 LEVER, Ball
14 NSI 1 COVER, Dust
15 NSI 1 PIN
16 NSI 1 COVER, End
17 223048 4 SCREW, Cap
18 NSI 1 PLATE
19 ** 2 RING, Wiper
20 ** 2 O RING
21 NSI 1 END, Spool
22 223576 1 NEUTRAL POSITION ASSY
23 NSI 2 SEAT, Spring
24 NSI 1 SPRING
25 NSI 1 COLLAR, Stop
26 ** 1 O RING
27 ** 1 RING, Wiper
28 NSI 1 PLATE
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 223574 3 VALVE, Pressure Relief
32 NSI 1 PLUG
33 ** 1 O RING
34 ** 1 O RING
35 NSI 1 SPRING

January 29, 1996 210283 4-26

CONTROL VALVE (ONE BANK)

January 29, 1996 210283 4-27

CONTROL VALVE (ONE BANK)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 COVER, Seal
37 NSI 1 NUT, Lock
38 NSI 1 SCREW, Adjusting
39 NSI 1 POPPET
40 NSI 1 SEAT, Valve
41 NSI 1 BODY, Valve, Relief
42 ** / *** 1 O RING
43 ** / *** 1 RING, Backup
44 ** / *** 1 O RING
45 * 2 O RING
46 * 1 O RING
47 * 1 RING, Thrust
48 * 1 O RING
49 NSI 1 SECTION, Inlet
50 NSI 2 PLATE, Mounting
51 NSI 4 SCREW, Cap
52 NSI 1 COVER
53 NSI 1 PLUG
54 NSI 3 STUD
55 100314 6 NUT, Nyloc
56 140558 2 KIT, Seal, Between Section Includes Items Marked *
57 140559 1 KIT, Seal, Seperate Section Includes Items Marked **
58 140560 1 KIT, Seal, Relief Valve Includes Items Marked ***

January 29, 1996 210283 4-28

STEERING VALVE

January 31, 1996 210413 4-29

STEERING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210413 1 STEERING VALVE
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 * 1 PIN, Roll
20 NSI 1 SCREW, With Bore
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 221202 1 KIT, Seal, Steering Valve Includes Items Marked *

January 31, 1996 210413 4-30

HYDRAULIC PUMP

February 2, 1996 210431 4-31

HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 V-Ring
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Tapered
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Tapered
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG

February 2, 1996 210431 4-32

HYDRAULIC PUMP

February 2, 1996 210431 4-33

HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 140062 1 O RING
37 223245 1 V-Ring
38 223242 1 SEAL, Shaft

February 2, 1996 210431 4-34

CONTROL VALVE

July 23, 1997 210532 4-35

CONTROL VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210532 4-36

PISTON ACCUMULATOR

July 23, 1997 210555 4-37

PISTON ACCUMULATOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210555 4-38

CHARGE VALVE

July 23, 1997 210640 4-39

CHARGE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210640 4-40

PUMP

July 23, 1997 210670 4-41

PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210670 4-42

HAND PUMP

July 23, 1997 210671 4-43

HAND PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210671 4-44

CONTROL VALVE

July 23, 1997 220513 4-45

CONTROL VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 220513 4-46

STEERING CYLINDER

2
3

13
16

5
14
12
15

4 6

7
9
11

10

P003674

June 26, 1997 230046 4-47

STEERING CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230046 2 STEERING CYLINDER
2 200036 1 GREASE NIPPLE
3 180507 1 ROD
4 100333 1 NUT, Castle
5 160236 1 NECKBUSH
6 161317 1 HEAD, Piston
7 180506 1 BARREL
8 140516 1 KIT, Seal, Steering Cylinder
9 NSI 1 PIN, Split
10 NSI 1 O RING
11 NSI 1 SEAL, Piston
12 NSI 1 RING, Backup
13 NSI 1 SEAL, Wiper
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 U SEAL

June 26, 1997 230046 4-48

TIP CYLINDER

1
3,4

18
2 13
14

20 6
15
16
11 17

12
7

19

9,10

P003672

September 23, 1997 230048 4-49

TIP CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230048 1 TIP CYLINDER
2 180622 1 ROD
3 1 BEARING
4 1 CIRCLIP
5 100341 1 NUT, Castle
6 160237 1 NECKBUSH
7 161319 1 PISTON
8 180623 1 BARREL
9 1 BEARING
10 1 CIRCLIP
11 140578 1 KIT, Seal
12 NSI 1 SPLIT PIN
13 NSI 1 O RING
14 NSI 1 U SEAL
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 RING, Backup
18 NSI 1 SEAL, Wiper
19 NSI 1 SEAL, Piston
20 NSI 2 WEARBAND

September 23, 1997 230048 4-50

PEDAL ASSEMBLY

July 23, 1997 260661 4-51

PEDAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFOMATION NOT AVAILABLE
2 AT TIME OF PRINT
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 260661 4-52

July 2, 1997 SECTION 4B PNEUMATIC SYSTEM 4-53
 SECTION 4B
PNEUMATIC SYSTEM

July 2, 1997 SECTION 4B PNEUMATIC SYSTEM 4-54

PNEUMATIC SYSTEM (ADE)
1

2 3 4

8 5 35
6 46 40
7 48
9 22
48 17 18 25 45 22 48
48
47

11 47 16 48
8 10 13 22 22
12 48 48
51
14 13 52
10 19 22
47 12
8 12 43 44
13 38 29 37
15 13
11 20 42
48
9 8 22 48

16 36 22
30 12 13 11 10 8 41 16
47 42
34
34
9 33
51
22
48
24 12 12 32 8 47
31 12
48
23
26 40
27 28
48
27 39
49 50 22 48 47 48 21

26
28
P003719
27 26

July 13, 1997 B25LS007 4-55

PNEUMATIC SYSTEM (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 COMPRESSOR
2 121231 1 CONNECTOR
3 201669 1 HOSE ASSY
4 120286 1 UNION
5 173679 1 COMPRESSOR, Coil
6 173807 2 CLAMP
7 100092 4 BOLT
8 200061 6 CLAMP
9 130026 A/R HOSE
10 120162 3 ADAPTOR
11 120107 3 ELBOW
12 100523 8 WASHER
13 120169 3 REDUCER
14 210384 1 VALVE
15 120161 1 ADAPTOR
16 120212 3 ADAPTOR
17 121442 1 ADAPTOR
18 120106 1 ADAPTOR
19 172029 1 MANIFOLD
20 121224 1 PLUG
21 210179 1 VALVE, Levelling
22 120156 12 ADAPTOR
23 120166 1 VALVE, Drain
24 120399 1 PLUG
25 210101 1 VALVE, Throttle
26 120138 6 BOLT, Banjo
27 120137 6 BANJO
28 100354 12 WASHER
29 130029 1 PIPE
30 200317 1 RSERVOIR
31 200318 2 BAND, Mounting
32 160550 1 FITTING
33 120019 1 PLUG
34 210518 1 AIR THROTTLE CONTROL
35 NSI 1 EVB

July 13, 1997 B25LS007 4-56

PNEUMATIC SYSTEM (ADE)
1

2 3 4

8 5 35
6 46 40
7 48
9 22
48 17 18 25 45 22 48
48
47

11 47 16 48
8 10 13 22 22
12 48 48
51
14 13 52
10 19 22
47 12
8 12 43 44
13 38 29 37
15 13
11 20 42
48
9 8 22 48

16 36 22
30 12 13 11 10 8 41 16
47 42
34
34
9 33
51
22
48
24 12 12 32 8 47
31 12
48
23
26 40
27 28
48
27 39
49 50 22 48 47 48 21

26
28
P003719
27 26

July 13, 1997 B25LS007 4-57

PNEUMATIC SYSTEM (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 210127 1 VALVE
37 200380 1 GUAGE
38 120173 1 FITTING
39 NSI 1 ACTUATOR, Air
40 120350 2 FITTING
41 120998 1 REDUCER
42 120012 2 NIPPLE
43 210607 1 VALVE, Charge
44 204455 1 SWITCH
45 125024 1 TEE
46 210100 1 VALVE, Solenoid
47 130020 A/R HOSE, PushLock
48 200033 17 CLAMP
49 200174 2 AIR SPRING ASS
50 120126 2 BUSH, Reducing
51 120043 1 REDUCER
52 120188 1 REDUCER

July 13, 1997 B25LS007 4-58

PNEUMATIC SYSTEM (DEUTZ)
1
2
3 4

8 5

9 21
7 29
22 34 34 25
15 22 34
11 16
8 10 13 22 17
12 11 34 429
34 18
20 29 43
22
10 12
8 29
13 38 39 42
11 37
19 34 36
33
22
8 34
41 22
9 10 29 16
11
41
13
9 22
30 12
8 34
12 32 8 29
34
27
24 12

31 12
28 26
23 34 27 26
28 34
27
35 41 22 34 29 40 26

28
P003718
34 27 26

July 13, 1997 B25LS006 4-59

PNEUMATIC SYSTEM (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 COMPRESSOR
2 121231 1 CONNECTOR
3 201673 1 HOSE ASSY
4 120286 1 UNION
5 171101 1 COMPROSSOR, Coil
6 171292 2 CLAMP
7 100092 4 BOLT
8 200061 6 CLAMP, Hose
9 130026 A/R HOSE
10 120162 3 ADAPTOR
11 120107 3 ELBOW
12 100523 8 WASHER
13 120169 3 REDUCER
14 210384 1 VALVE
15 125024 1 TEE
16 120212 3 ADAPTOR
17 121442 1 ADAPTOR
18 1201069 1 ADAPTOR
19 121224 1 PLUG
20 172029 1 MANIFOLD
21 210100 1 VALVE, Solenoid
22 120156 12 ADAPTOR
23 120166 1 VALVE, Drain
24 120399 1 PLUG
25 210101 1 VALVE, Throttle
26 120138 6 BOLT, Banjo
27 120137 6 BANJO
28 100354 12 WASHER
29 130020 A/R HOSE, Pushlock
30 200317 1 RESERVOIR
31 200318 2 BAND, Mounitng
32 160550 1 FITTING
33 120161 1 ADAPTOR
34 200033 17 CLAMP
35 200174 2 AIR SPRING ASSY

July 13, 1997 B25LS006 4-60

PNEUMATIC SYSTEM (DEUTZ)
1
2
3 4

8 5

9 21
7 29
22 34 34 25
15 22 34
11 16
8 10 13 22 17
12 11 34 429
34 18
20 29 43
22
10 12
8 29
13 38 39 42
11 37
19 34 36
33
22
8 34
41 22
9 10 29 16
11
41
13
9 22
30 12
8 34
12 32 8 29
34
27
24 12

31 12
28 26
23 34 27 26
28 34
27
35 41 22 34 29 40 26

28
P003718
34 27 26

July 13, 1997 B25LS006 4-61

PNEUMATIC SYSTEM (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 210127 1 VALVE, Quick Release
37 200380 1 GUAGE
38 120173 1 FITTING
39 130029 1 PIPE
40 210179 1 VALVE, Levelling
41 120126 2 BUSH, Reducing
42 204455 1 SWITCH
43 120188 1 REDUCER

July 13, 1997 B25LS006 4-62

DRAIN VALVE

July 10, 1997 120166 4-63

DRAIN VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFORMATION NOT AVAILABLE
2 AT TIME OF PRINTING
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 10, 1997 120166 4-64

AIR SPRING ASSEMBLY

January 16, 1996 200174 4-65

AIR SPRING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200174 2 AIR SPRING ASSEMBLY
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air

January 16, 1996 200174 4-66

PUSH BUTTON VALVE

January 12, 1996 201217 4-67

PUSH BUTTON VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201217 PUSH BUTTON VALVE
2 * 1 COVER, Dust
3 * 1 CIRCLIP, Internal
4 NSI 1 SPINDLE, Activating
5 NSI 1 GUIDE, Spring
6 NSI 1 RING, Retaining
7 NSI 1 WASHER
8 * 1 SPRING, Compressor
9 NSI 1 SEAT, Spring
10 * 1 O RING
11 * 1 CIRCLIP, Internal
12 NSI 1 VALVE BASE / SPRING SEAT
13 * 1 O RING
14 * 1 SPRING, Compression
15 * 1 VALVE
16 NSI 1 BODY, Valve
17 221435 1 KIT, Repair, Push Button Valve Includes Items Marked *

January 12, 1996 201217 4-68

PARK BRAKE SPRING ACTUATOR

January 12, 1996 201321 4-69

PARK BRAKE SPRING ACTUATOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201321 1 PARK BRAKE SPRING ACTUATOR
2 ** 1 PIN, Split
3 ** 1 PIN, Clevis
4 ** 1 CLEVIS
5 NSI 2 NUT, Lock
6 * 1 CLIP, Securing
7 * 1 COVER, Dust, Rubber
8 * 1 CLIP, Securing
9 100494 5 SCREW, Hex. Head
10 100312 5 NUT, Nyloc
11 NSI 1 COVER, End
12 * 1 O RING
13 * 1 BUSH, Nylon
14 * 1 CIRCLIP, External
15 NSI 1 SPRING, Compression
16 * 1 DISC, Rubber
17 NSI 1 SHAFT, Actuating
18 NSI 1 SLEEVE/SPRING SEAT
19 * 1 SEAL, Piston
20 NSI 1 PISTON
21 NSI 1 HOUSING, Actuator
22 NSI 1 BRACKET
23 220955 1 KIT, Repair, Park Brake Actuator Includes Items Marked *
24 221918 1 CLEVIS, Park Brake Actuator Includes Items Marked **

January 12, 1996 201321 4-70

TWO WAY CHECK VALVE

January 27, 1997 210056 4-71

TWO WAY CHECK VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFORMATION NOT AVAILABLE AT THE
2 TIME OF PRINTING.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

January 27, 1997 210056 4-72

RELAY EMERGENCY VALVE

September 6, 1996 210059 4-73

RELAY EMERGENCY VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210059 1 RELAY EMERGENCY VALVE
2 100189 4 SCREW, Hex Head
3 100065 4 WASHER, Spring
4 NSI 1 COVER, Top
5 * 1 O-RING, Piston
6 NSI 1 PISTON, Relay
7 NSI 1 SPRING, Piston Return
8 NSI 1 SEAT, Exhaust
9 * 1 SEAL, Emergency Piston
10 * 1 O-RING
11 NSI 1 SCREW
12 NSI 1 WASHER, Diaphragm
13 * 1 DIAPHRAGM, Exhaust
14 NSI 3 BOLT
15 100065 3 WASHER, Spring
16 NSI 1 COVER, Bottom
17 * 1 VALVE, Non-Return
18 * 1 SPRING, Compression
19 * 1 O RING
20 * 1 SPRING, Compression
21 NSI 1 CIRCLIP, Internal
22 NSI 1 RING, Retaining
23 NSI 1 GUIDE, Valve
24 NSI 1 SPRING, Valve
25 NSI 1 RETAINER, Valve
26 * 1 VALVE, Inlet/Exhaust
27 * 1 O-RING
28 NSI 1 PISTON, Emergency
29 * 1 O-RING
30 NSI 1 FILTER, Adaptor
31 NSI 1 PLUG
32 NSI 1 PLUG
33 NSI 1 BODY, Valve
34 220958 1 KIT, Repair, Relay Emergency Valve Includes Items Marked *

September 6, 1996 210059 4-74

SOLENOID VALVE

January 12, 1996 210100 4-75

SOLENOID VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210100 1 SOLENOID VALVE 24V
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 * 2 O RING
12 * 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
14 * 1 SPRING, Compression
15 * 1 VALVE
16 NSI 1 BODY, Valve
17 1 KIT, Repair, Solenoid Valve Includes Items Marked *

January 12, 1996 210100 4-76

ACCELERATOR FOOT VALVE

39 32

45
35 40
38
37 36

33

34
29
5

16

41
44
28
12

20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P003087

June 21, 1996 210101 4-77

ACCELERATOR FOOT VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210101 1 ACCELERATOR FOOT VALVE
2 221286 1 KIT, Regulating Valve, Seal Includes Items Marked *
3 * 1 RING, Thrust
4 * 1 U-CUP
5 * 1 BOOT
6 * 1 POPPET
7 * 1 POPPET
8 * 1 SPRING
9 * 1 RING, Retainer
10 * 1 RING, Retainer
11 * 1 O-RING
12 * 1 O-RING
13 * 1 O-RING
14 * 1 U-CUP
15 NSI 1 PISTON, Balance
16 NSI 1 NUT
17 NSI 1 WASHER
18 NSI 1 BODY, Outlet
19 NSI 6 SCREW
20 NSI 1 PLATE, Barrier
21 NSI 1 CAGE, Valve
22 NSI 1 PLATE, Support
23 NSI 1 RING, Poppet
24 NSI 1 DISC, Support
25 NSI 1 SLEEVE, Cylinder
26 NSI 1 PISTON
27 NSI 1 SPRING
28 NSI 1 BODY, Inlet
29 NSI 1 PUSHROD ASSY
30 NSI 1 SCREEN
31 NSI 1 WASHER
32 221284 1 KIT, Treadle, Seal Includes Items Marked **
33 ** 1 PIN, Treadle
34 ** 1 ROLLER
35 ** 1 SPRING

June 21, 1996 210101 4-78

ACCELERATOR FOOT VALVE

39 32

45
35 40
38
37 36

33

34
29
5

16

41
44
28
12

20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P003087

June 21, 1996 210101 4-79

ACCELERATOR FOOT VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 ** 1 PIN, Treadle
37 ** 4 RING, Retaining
38 ** 2 BUSHING
39 ** 2 BUSHING
40 NSI 1 TEADLE ASSY
41 NSI 1 SCREW
42 NSI 1 BREATHER
43 NSI 1 VALVE, Control
44 NSI 1 PLATE, Mounting
45 NSI 1 TREADLE

June 21, 1996 210101 4-80

EMERGENCY BRAKE VALVE

July 10, 1997 210124 4-81

EMERGENCY BRAKE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFORMATION NOT AVAILABLE
2 AT TIME OF PRINTING
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 10, 1997 210124 4-82

QUICK RELEASE VALVE

July 31, 1997 210127 4-83

QUICK RELEASE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210127 1 QUICK RELEASE VALVE
2 NSI 2 SCREW
3 NSI 1 COVER
4 NSI 1 VALVE, Rubber
5 NSI 1 DIAPHRAGM
6 NSI 1 SEAL
7 NSI 1 BODY, Valve

July 31, 1997 210127 4-84

LEVELLING VALVE

January 17, 1996 210179 4-85

LEVELLING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210179 1 LEVELLING VALVE
2 NSI 1 CONNECTOR
3 NSI 1 RING, Sealing
4 NSI 2 VALVE
5 NSI 2 SEAT, Spring
6 NSI 1 SPRING, Compression
7 NSI 2 RIVET, Blind
8 NSI 1 PIN
9 NSI 1 SCREW, Hex
10 202499 1 LEVER, Levelling Valve
11 NSI 4 SCREW
12 NSI 1 SPINDLE
13 NSI 2 PLATE, Metal
14 NSI 1 RING, Felt
15 NSI 1 SEAL, Spindle
16 NSI 1 COVER, Rubber
17 NSI 1 RING, Felt
18 NSI 1 NUT
19 NSI 1 SCREW, Set
20 NSI 1 SLIDER
21 NSI 1 GUIDE
22 NSI 1 PIN, Spring
23 NSI 1 PLUNGER
24 NSI 1 SPRING, Compression
25 NSI 1 BODY, Valve
26 202498 2 ROD, Connecting
27 100310 1 NUT, Nyloc
28 100077 1 SCREW, Hex. Head
29 100293 1 NUT, Hex
30 170552 1 BRACKET, Levelling Valve
31 100312 2 NUT, Nyloc
32 100082 21 SCREW, Hex. Head

January 17, 1996 210179 4-86

SAFETY VALVE

July 10, 1997 210270 4-87

SAFETY VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFORMATION NOT AVAILABLE
2 AT TIME OF PRINTING
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 10, 1997 210270 4-88

NEUTRAL PARK SOLENOID VALVE

January 17, 1996 210221 4-89

NEUTRAL PARK SOLENOID VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210221 1 NEUTRAL PARK SOLENOID VALVE
2 NSI 1 CIRCLIP
3 NSI 1 DISC, Retaining
4 * 1 O RING
5 NSI 1 SPRING, Compression
6 * 1 SEAT, Spring
7 NSI 1 BODY, Valve
8 NSI 1 SEAL
9 * 1 O RING
10 NSI 1 SHAFT
11 NSI 1 NUT
12 NSI 1 DIAPHRAGM
13 * 1 O RING
14 NSI 1 SCREW, Socket
15 NSI 1 COVER, Valve
16 NSI 1 SPRING AND CORE
17 * 1 O RING
18 NSI 1 CORE TUBE
19 NSI 1 COIL
20 NSI 1 CONNECTOR, Electrical
21 NSI 1 NUT, Knurled
22 221127 1 KIT, Repair, Neutral Park Solenoid Valve Includes Items Marked *

January 17, 1996 210221 4-90

BRAKE ACTUATOR ASSEMBLY

January 17, 1996 210332 4-91

BRAKE ACTUATOR ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210332 BRAKE ACTUATOR ASSEMBLY
2 220953 1 MASTER CYLINDER ASSY
3 NSI 1 NUT, End Reducing
4 ** 1 WASHER, Copper
5 NSI 1 CLIP, Retaining
6 ** 1 WASHER
7 ** 1 COVER, Bleed Nipple
8 NSI 1 NIPPLE, Bleed
9 NSI 1 BODY, Hydraulic Actuator
10 100086 3 SCREW, Set
11 100060 3 WASHER, Spring
12 ** 1 SPRING ASSY, Compression
13 ** 1 SEAL, Spring
14 NSI 1 SHIM
15 NSI 1 PLUNGER
16 ** 1 SEAL, Rubber
17 NSI 1 WASHER
18 NSI 1 RING, Retaining
19 NSI 1 BRAKE ACTUATOR
20 NSI 1 ADAPTOR
21 221433 1 BOOT, Rubber
22 NSI 1 NUT, Lock
23 NSI 1 NUT
24 NSI 1 WASHER
25 NSI 1 COVER, Service Chamber
26 * 1 TUBE, Breather
27 NSI 1 WASHER, Pilot
28 NSI 1 PILOT, Service
29 221428 1 DIAPHRAGM
30 NSI 1 SCREW, Lock
31 * 1 O RING
32 * 1 SEAL
33 NSI 2 SCREW
34 NSI 2 NUT
35 NSI 2 CLAMP

January 17, 1996 210332 4-92

BRAKE ACTUATOR ASSEMBLY

January 17, 1996 210332 4-93

BRAKE ACTUATOR ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 8 SCREW
37 NSI 1 COVER, Emergency Chamber
38 * 1 O RING
39 * 1 O RING
40 NSI 1 SHAFT
41 * 1 SEAL, Wiper
42 NSI 1 PISTON, Emergency
43 * 1 SEAL
44 NSI 1 SPRING
45 NSI 1 COLLAR
46 NSI 1 BRACKET
47 NSI 1 BODY
48 NSI 8 WASHER
49 NSI 8 NUT
50 * 1 END, Breather
51 * 1 O RING
52 * 1 SEAL
53 NSI 1 NUT, Lock
54 * 1 PIN, Roller
55 221427 1 KIT, Seal, Brake Actuator Includes Items Marked *
56 220952 1 KIT, Repair, Master Cylinder Includes Items Marked **

January 17, 1996 210332 4-94

UNLOADER VALVE

January 18, 1996 210384 4-95

UNLOADER VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210384 1 UNLOADER VALVE
2 NSI 1 CIRCLIP, Internal
3 NSI 1 COVER, End, Exhaust
4 * 1 O RING
5 NSI 1 SEAT, Spring
6 NSI 1 SPRING, Compression
7 * A/R SHIM
8 NSI 1 PISTON
9 * 1 SEAL, Exhaust Outlet
10 * 1 O RING
11 * 1 VALVE, Non-Return
12 * 1 SPRING, Compression, Non-Return Valve
13 NSI 1 PLUG
14 * 1 WASHER, Seal
15 * 1 FILTER
16 NSI 1 PLUG
17 NSI 1 WASHER, Seal
18 NSI 1 PISTON
19 * 1 SEAL
20 NSI 1 SPRING, Compression
21 NSI 1 SEAT, Diaphragm
22 * 1 IDAPHRAGM
23 NSI 1 WASHER
24 * 1 CIRCLIP, External
25 NSI 1 SEAT, Spring Adjusting
26 NSI 1 SPRING, Compression
27 NSI 1 SEAT, Spring Adjusting
28 * 1 NUT, Adjusting Screw
29 * 1 O RING
30 NSI 1 HOUSING, Compression Spring
31 NSI 1 SCREW, Adjusting
32 NSI 4 SCREW
33 NSI 1 HOUSING, Unloader Valve
34 220650 1 KIT, Repair, Unloader Valve Includes Items Marked *

January 18, 1996 210384 4-96

AIR THROTTLE CONTROL

21
18
1 13 12

16
24
22
14
2
3
23

10
19
4 20
11

25 6

17 8
19
9
15 7
25

May 27, 1996 210518 4-97

AIR THROTTLE CONTROL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210518 1 AIR THROTTLE CONTROL
2 NSI 1 COVER
3 NSI 1 LEVER, Throttle
4 NSI 1 BOOT
5 NSI 8 SCREW
6 NSI 1 PIN
7 NSI 1 PIN
8 NSI 2 BEARING, Needle
9 NSI 4 O-RING
10 NSI 1 ROD END
11 NSI 1 SCREW
12 * 1 RING, Wear
13 * 1 U-CUP
14 * 1 O-RING
15 NSI 1 BODY
16 NSI 1 PISTON
17 NSI 1 SPRING
18 * 1 SHELL
19 NSI 4 WASHER
20 NSI 1 BEARING, Needle
21 NSI 1 SPRING
22 202108 1 ROD END
23 100081 1 SCREW
24 100310 1 NUT, Nyloc
25 NSI 2 PIN
26 221285 1 KIT, Repair Includes Items marked *

May 27, 1996 210518 4-98

EMERGENCY RELAY VALVE

July 23, 1997 210678 4-99

EMERGENCY RELAY VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 INFORMATION NOT AVAILABLE
2 AT TIME OF PRINTING
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 23, 1997 210678 4-100

BRAKE VALVE PEDAL ASSEMBLY

14

19

20 30
45
31
46
3
32

33
40 16 34
35
36
21
47
17 37
22
38

7 4 16
39
23
2 6
40
5 24 56
4 17 41
14
42 48
18 25 51
26 49
43 52
8
9 53
27 50
44 54
10
28
12 13
55

29

P003656

June 18, 1997 210679 4-101

BRAKE VALVE PEDAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210679 1 BRAKE VALVE PEDAL ASSEMBLY
2 220689 1 PEDAL AND BASE ASSY
3 NSI 1 PEDAL
4 * 2 E RING
5 NSI 1 PIN
6 NSI 1 BUSHING
7 NSI 1 CLEVIS
8 * 2 E RING
9 NSI 4 BUSHING
10 NSI 2 PIN
11 NSI 1 SCREW, Cap
12 NSI 1 SCREW, Set. Hex
13 NSI 1 NUT, Jam
14 NSI 1 BASE
15 220690 1 VALVE ASSY
16 NSI 4 SCREW, Set. Hex
17 NSI 4 WASHER, Lock
18 NSI 1 NT, Jam
19 * 1 BOOT, Rubber
20 NSI 1 HOUSING
21 NSI 1 SPRING
22 NSI 1 SPRING
23 NSI 1 PISTON
24 NSI 1 ROD
25 * 1 O RING
26 NSI 1 PISTON
27 NSI A/R SHIM
28 NSI 1 SPRING
29 NSI 1 RING, Retaining
30 NSI 1 WASHER
31 * 1 RING, Retaining
32 NSI 1 SLEEVE
33 * 1 RING, Back up
34 * 1 O ROING
35 * 1 RING, Back up

June 18, 1997 210679 4-102

BRAKE VALVE PEDAL ASSEMBLY

14

19

20 30
45
31
46
3
32

33
40 16 34
35
36
21
47
17 37
22
38

7 4 16
39
23
2 6
40
5 24 56
4 17 41
14
42 48
18 25 51
26 49
43 52
8
9 53
27 50
44 54
10
28
12 13
55

29

P003656

June 18, 1997 210679 4-103

BRAKE VALVE PEDAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 * 1 CUP
37 NSI 1 PIN
38 NSI 1 PISTON
39 NSI 1 BALL
40 NSI 1 SPRING
41 NSI 1 RING, Back up
42 * 1 O RING
43 NSI 1 VALVE AND BALL ASSY
44 * 1 SLEEVE
45 NSI 1 GUIDE
46 NSI 1 SPRING
47 NSI 1 HOUSING
48 * 1 BALL
49 * 1 O RING
50 NSI 1 PLUG
51 * 1 WASHER
52 * 1 SEAL
53 * 1 RING, Back up
54 * 1 O RING
55 NSI 1 PLUG
56 220688 1 KIT, Repair

June 18, 1997 210679 4-104

July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-105
 SECTION 4C
ELECTRICAL SYSTEM

July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-106

EXHAUST BRAKE ELECTRICAL SCHEMATIC

CB
3

87a
30 87

2
2
85 86
5 6

1 P

THE OPERATION OF THE RETARDER OR EXHAUST BRAKE IS INDEPENDENT

OF THE OPERATOR. THIS IS TO SAY THAT THE RETARDER OR EXHAUST
BRAKE APPLIES AUTOMATICALLY WHEN THE PNEUMATIC ACCELERATOR
IS RELEASED AND THE TRANSMISSION IS IN LOCK UP.

P003741

July 21, 1997 B25LS039 4-107

EXHAUST BRAKE ELECTRICAL SCHEMATIC
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200865 2 BATTERY
2 205174 1 SWITCH, Isolator
3 201468 1 BREAKER, Circuit
4 201311 1 RELAY
5 204455 1 SWITCH, Accelerator
6 210100 1 VALVE, Solenoid
7 202535 1 SWITCH, Lock Up

July 21, 1997 B25LS039 4-108

DASHBOARD ELECTRICAL SCHEMATIC
3 RD 1.5 RD 1.5
HOUR METER TRANSMISSION ENGINE OIL PRESS ENGINE
+ + + 1
1 + 2
50 150 S S 50 150 S
_ _ _ _
5
C KPA C
BK 1.5 TEMP OIL TEMP
BK 1.5 BK 1.5 BK 1.5
YL1.5
RD 1.5 RD 1.5
RD 1.5 CHARGE
BEAM
8 10

BK 1.5
DASH LIGHTS GLOW PLUG INDICATOR 4
4 + 9
TRANSMISSION

BK 1.5 BK BK
OIL PRESS

RPM
6 6
LOCK UP

6 S
_
WH 1.5
7 7 7 WH 4.0
BL BL BK 2.5
5 RPM

BK 1.0
15 50A
BL

BUZZER 19 17
12 0

0
14

1
B
0 7 8 11 12 13
5 30

1
11

0
LIGHT
SWITCH
3 4 13 BUTTON

1
IGNITION SWITCH
STARTER
5
15

BN 1.5
WH 4.0

GN 2.5
GY 1.5

BK 1.5
RD 2.5

RD 4.0
BK 2.5
GN 1.5

BL 1.5

YL 1.5
1
WH 1.5
WH 2.5

GN 2.5
RD 1.5
GY 2.5

BL 2.0

YL 1.5
GY 1.5

RD 1.5

HOOTER
BUTTON

TRANSMISSION TEMP

ENG OIL TEMP

BN 1.5

D+ALTERNATOR
TRANS OIL PRESS
BRIGHT LIGHTS

ENG OIL PRESS

CB 2 IGNITION

CB 2 IGNITION
CB 1 BATTERY

CB1 BATTERY
CB2 IGNITION

3
TAIL LIGHTS

GLOW PLUG
DIM LIGHTS

RPM SIGN

EARTH
LOCK UP

BATTERY
STARTER
HOOTER

BATTERY
SPARE

BUZZER

27 2 1
17 16 15 14 E D 13 12 C 11 10 9 8 7 6 5 B 4 A 3 4 3
3 4 4 2 23 4 2 2 4 3 4 3 3 2 3 2 3 2
70019801-A
1
P003772

August 19, 1997 B25LS043 4-109

DASHBOARD ELECTRICAL SCHEMATIC
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200859 2 GAUGE, Tempreture
2 200858 1 GAUGE, Oil Pressure
3 201074 1 GUAGE, Hourmeter
4 200367 1 LIGHT, Red
5 202591 1 LIGHT, Hi-Beam/Lock-Up
6 204935 3 HOLDER
7 204933 3 BULB
8 201075 1 GAUGE, Tacho
9 0251002031 1 GLOW PLUG INDICATOR
10 200368 1 LIGHT, Green
11 200398 1 SWITCH, Ignition
12 200706 1 SWITCH, Starter
13 200372 1 SWITCH, Hooter
14 200208 1 BUZZER
15 200400 1 SWITCH, Headlamp

August 19, 1997 B25LS043 4-110

FUSE BOX SCHEMATIC
6 33 BK 2.5 BK 2.5 BK 2.5 BK 2.5 BK 2.5
RD 1.5 RD 1.5 BK 2.5 6 1

30

30

30

30
85

85

85

85
PROTECTION
1

NEUTRAL
RETARDER
12 1

LOCK UP

START
IGN
86

86

86

86
87a

87a

87a

87a
87

87

87

87
6 34 BN
GY 1.5 12 1 BK 2.5 STARTER 25 3
BN1.5
RD 1.5 RETARDER 24 4
YL 1.5 D+ ALTERNATOR 3 3
GY 1.5 GY 1.5 LOCK UP 23 4
CB 1 15 A
2
1 D GN2.5 GN2.5 A 1

J
GN2.5 BATTERY
RD2.5
CB2 15 A

VDO 1 E RD 1.5 RD2.5 B 1

ZF
4 1 C RD 1.5 DASH

RD1.5
ELECTRONIC
UNIT 2 CB3 15 A
RD 1.5
RD 1.5
RD 1.5 RELAYS

RD1.5
CB4 5 A
3
P03/01
P03/02
P03/06
P03/05
P03/04
P03/03
RD 1.5

RD 1.5
6

RD 1.5 TRANSMISSION 22 3
6 27 RD RD1.5 MONITOR WARNING 21 4
6 28 WH1.5 RD1.5 IGN LOW AIR 20 4
6 29 GN1.5 RD 1.5
WH1.5 MONITOR WARNING LIGHT 19 4
6 30 BL1.5
BK 1.5 BK 1.5
6 31 YL 1.5
30

30

30
85

85

85

30
85

WARNING 6

NEUTRAL
WARNING

MONITOR
REVERSE

6 32 YL 1.5 1

BRAKE
LIGHT

1
86

86

86

86
87a

87a

87a

87a
87

87

87

87
RD 1.5 WH1.5 RD 1.5 RD1.5 NEUTRAL BRAKE SIG 26 5
YL 2.5 REVERSE SIG 18 4
70019802-A
2
P003773

August 19, 1997 B25LS044 4-111

FUSE BOX SCHEMATIC
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201311 8 RELAY
2 201468 3 FUSE
3 201467 1 FUSE
4 Z6041232004 1 ZF ELECTRONIC UNIT

August 19, 1997 B25LS044 4-112

ENGINE LOOM SCHEMATIC
4
5
2 25 P01/20 STARTER BK 2.5
6

M
1
1 7 P01/22 GLOW PLUG WH 4.0

GLOW PLUG STARTER

HEAD LIGHTS
BK 1.5 BK 1.5 BK 1.5 BK
- -
2 -
2 -
7
D
3 D D 3 D
B B B B

1 16 P01/16 DIM LIGHTS GY 2.5 GY 2.5

BATTERY 12V
1 17 P01/15 BRIGHT LIGHTS WH 2.5 WH 2.5 WH 2.5

1 8 P01/07 RPM SIGN GY 1.5

2 3
P01/08 D+ALTERNATOR YL 1.5
1 27 ALTERNATOR
W D+
11 8 5
A B+

1 4 P01/01 BATTERY RD 4.0

BATTERY 12V
t
CYLINDER TEMP SWITCH
2 22 P01/06 MONITOR WARNING RD 1.5
12 ENGINE OIL PRESSURE
G
1 5 P01/05 ENG OIL PRESS BL 1.5

P 10
W
RD 1.5
7

9
1 10 P01/17 HOOTER GN 2.5 HOOTER
0
ENGINE TEMPERATURE 1 1
G H
1 1 P01/04 ENG TEMP BN 1.5 13 5

t 14 ISOLATOR SWITCH
W

70019803-A 3
RD 1.5 P003774

August 19, 1997 B25LS045 4-113

ENGINE LOOM SCHEMATIC
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 GLOW PLUG
2 200221 4 HOLDER
3 260223 4 BEAM
4 NSI 1 STARTER
5 190119 2 CABLE, Battery
6 190444 1 CABLE, Battery
7 190125 2 CABLE, Battery
8 200865 2 BATTERY
9 201424 1 SWITCH, Isolator
10 NSI 1 SWITH/Sender
11 NSI 1 ALTERNATOR
12 NSI 1 SWITCH
13 200448 1 HOOTER
14 201119 1 SENDER/SWITCH

August 19, 1997 B25LS045 4-114

REAR LOOM SCHEMATIC
TAIL LIGHTS
BK 1.5 BK 1.5

MONITOR WARNING BRAKE BRAKE

LIGHT - - 2
2 19 P02/09 WH 1.5 BK 1.5 2 TAIL

TAIL
1
BL 2.5 TEMP SENDER
TRANSMISSION
1 14 P02/01 BL 2.5 TAIL LIGHTS P08/03
G
1 9 P02/02 GN 1.5 TRANS TEMP

t
3
W
2 21 P02/10 RD 1.5 TRANS OVER TEMP
TRANSMISSION
OIL PRESS SWITCH
RETARDER /
P 7 6 EXHUAST BRAKE SOLENOID

1 15 P02/03 WH 1.5 TRANS OIL PRESS SWITCH 4

ACCELARATOR 1 2
RD 1.5 BK
2 24 P02/08 RD 1.5 RETARDER/EXHUAST BRAKE

1 2 P02/12 BK 1.5 EARTH

LOCK UP
PRESS
CHASSIS EARTH 5
P

2 23 P02/19 GY 1.5 LOCK UP BK

1 13 P02/13 BN 1.5 SPARE P08/01

2 20 P02/20 RD 1.5 IGNITION

1 11 P02/21 YL 1.5 BUZZER

2 18 P02/22 YL 2.5 REVERSE SIG

REVERSE LIGHTS
YL YL 2.5 YL 2.5 YL 2.5
REVERSE ALARM 9 10 9 10 9 10 9 10
_ _ _ _
8 A B
B B B
BK
P 11
D D D D LOW AIR PRESS
BK 1.5 BK 1.5 BK 1.5 BK 1.5 SWITCH 70019804-A 4
P003775

August 19, 1997 B25LS046 4-115

REAR LOOM SCHEMATIC
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202586 1 LAMP, Red Stop
2 202561 2 LAMP, Bracking
3 200694 1 SENDER, Oil Tempreture
4 210100 1 VALVE, Solenoid
5 202538 1 SWITCH, Pressure
6 204455 1 SWITCH, Low Pressure
7 Z0501209478 1 SWITCH, Pressure
8 201333 1 ALARM, Back Up
9 200221 4 LAMP, Housing
10 260223 4 BEAM, Sealed
11 200851 1 SWITCH, Low Air Pressure

August 19, 1997 B25LS046 4-116

BRAKE RELAY SCHEMATIC

ADDITIONAL BRAKE
RELAY
87a 1
87 30
2 26 NEUTRAL PARK BRAKE RELAY OUTPUT RD 1.5 RD 1.5 P02/11 RD 1.5
86 85

P05/01 PK1.5 1

2
2
WH 1.5 / 416 WH 1.5 / 416 P03/E WH 1.5 / 400
PARK BRAKE SOLENOID
WH 1.5 / 412 WH 1.5 / 412 P03/D WH 1.5 / 416 VALVE

WH 1.5 / 408 WH 1.5 / 408 P03/C

WH 1.5 / 412
WH 1.5 / 400 WH 1.5 / 400 P03/A

WH 1.5 / 404
1 1 1 1

ZF EST17 /25 PROCESSOR

4
3
M1 SOLENOID IN M3 SOLENOID IN M4 SOLENOID IN M5 SOLENOID IN
ZF VALVE BANK ZF VALVE BANK ZF VALVE BANK ZF VALVE BANK

P02 = 22 WAY CONNECTOR FROM THE DISTRIBUTION BOX TO THE REAR HARNESS.
P03 = 24 WAY CANNON CONNECTOR ON THE TRANSMISSION HARNESS.
NOTE : WIRE NUMBERS ON THE TRANSMISSION CONNECTOR ARE NOT THE SAME ON
THE OUTER HARNESS AS ON THE INNER (PROCESSOR) HARNESS. 70019805-A
5
P003776

August 20, 1997 B25LS047 4-117

BRAKE RELAY SCHEMATIC
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201311 1 RELAY
2 210100 1 VALVE, Solenoid
3 NSI 1 SOLENOID
4 NSI 1 ZF ELECTRONIC UNIT

August 20, 1997 B25LS047 4-118

EST 17/EST 25 ADAPTOR

P07/01

P07/02 BN1.0
RD1.0 P04/01 RD1.5 27 2
P07/03 YL1.0
15WAY AMP PLUG TO ZF WIRING

P04/02 GN1.5 29 2
P07/04 OR1.0 P04/03 YL1.5 31 2
P07/05 1 YL1.0 P04/04 YL1.5 32 2
P07/06 BK1.0 P04/05 BK1.5 33 2
P07/07 P04/06 BN1.5 34 2
BN1.0
P07/08 RD1.0 EST 17/EST 25 ADDAPTOR P04/07

P07/09 P04/08
P07/10

P07/11
OR1.0 P06/01 WH1.5 28 2
P07/12
BL1.0 P06/02 BL1.5 30 2
P07/13 BL1.0
P06/03
P07/14 BK1.0

P07/15

70019806-A 6
P003777

August 20, 1997 B25LS048 4-119

EST 17/EST 25 ADAPTOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 ADAPTOR LOOM

August 20, 1997 B25LS048 4-120

TEST POINTS ON HARNESS

3 1 2 3 1 2

8 7 6 5 4 22 WAY AMP CONNECTOR -ENGINE LOOM 8 7 6 5 4 22 WAY AMP CONNECTOR - REAR CHASSIS LOOM
P1 P2
14 13 12 11 10 9 14 13 12 11 10 9

19 18 17 16 15 19 18 17 16 15

21 22 20 21 22 20
= LIGHT DOES NOT SWITCH ON = LIGHT DOES NOT SWITCH ON

= LIGHT DOES SWITCH ON = LIGHT DOES SWITCH ON

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET

PIN /SOCKET
P02/AB

P02/AB
? ?/? ? ? ?/?
?
WIRE WIRE WIRE WIRE

1 3 RD4.0 BATTERY +24v 1 4 BL2.5 TAIL LIGHTS

2 2 4 GN1.0 TRANS TEMP
3 3 4 WH1.0 TRANS OIL PRESS LIGHT
4 3 BN1.0 ENG TEMPERATURE
5 3 BL1.0 ENG OIL PRESSURE 5
6 3 RD1.0 ENG TEMP&OIL PRESS SIG 6
7 3 GY1.0 REV COUNTER 7
8 3 YL1.0 D + ALTERNATOR WHEN ENG IS OFF WHEN ENG IS RUNNING 8 4 RD2.5 RETARDER SOLENOID
9 9 4 WH1.5 MONITOR WARNING
10 10 4 RD1.0 TRANS OVER TEMP
11 11 4 RD1.5 BRAKE SOLENOID
12 12 4 BK1.0 EARTH
13 13 BN1.5 SPARE
14 14
15 3 WH2.5 HIGH BEAM 15
16 3 GY2.5 LOW BEAM 16
17 3 GN1.5 HOOTER 17
18 18
19 19 4 GY1.5 LOCK UP
20 3 BK2.5 STARTER 20 4 RD1.5 IGN LOW AIR BUZZER
21 21 4 YL1.5 LOW AIR BUZZER SIG
22 22 4 YL2.5 REVERSE SIGNAL

70019807-A 7
P003778

August 20, 1997 B25LS049 4-121

August 20, 1997 B25LS049 4-122
TEST POINTS ON HARNESS

8 WAY PLASTIC CONNECTOR -ELECTRONIC UNIT FOR ZF

ONE WAY CONNECTOR - SIGNAL FROM ZF PROCESSOR P3
P5 TRANSMISSION ( V D O ) { BLACK BOX }
TO ADDITIONAL RELAY
= LIGHT DOES NOT SWITCH ON
= LIGHT DOES NOT SWITCH ON

= LIGHT DOES SWITCH ON

= LIGHT DOES SWITCH ON

PAGE TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT

WIRE COLOUR FUNCTION

PIN/SOCKET
PIN/SOCKET

P02/AB
P02/AB

? ?/? ? ? ?/?
?
WIRE WIRE WIRE WIRE

PINK ADDITIONAL PARK BRAKE SIGNAL 1 2 YL1.5 REVERSE SIGNAL

1 6
2 2 BK1.5 EARTH
3 2 GN1.5 TO SHIFT TOWER
4 2 WH1.5 SPEED SENSOR & CLUCH LOCK UP
5 2 BL1.5 SPEED SENSOR & CLUCH LOCK UP

6 2 RD1.5 IGNITION+24V
7 2

8 2

3 WAY PLASTIC CONNECTOR -ADDAPTOR FOR BELL ELECTRICS

P6
P5 - MATING WITH ZF HARNESS

= LIGHT DOES NOT SWITCH ON

= LIGHT DOES SWITCH ON

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
P02/AB

? ?/? ?
WIRE WIRE

1 6 WH1.5 SPEED SENSOR&CLUYCH LOCK UP

2 6 BL1.5 SPEED SENSOR&CLUYCH LOCK UP
3 6 BK1.5 EARTH

70019808-A 8
P003779

August 20, 1997 B25LS049 4-123

August 20, 1997 B25LS049 4-124
TEST POINTS ON HARNESS

1 2 3
4 5 6
8 WAY PLASTIC CONNECTOR -ADDAPTOR FOR BELL ELECTRICS
7 8 9 15 WAY AMP CONNECTOR -BELL TO ZF HARNESS ( P8 = CONNECTOR
P7 P4 - MATING WITH ZF HARNESS
W1-X 3 IN ZF SCHEMATIC DIAGRAMS).
10 11 12

13 14 15 = LIGHT DOES NOT SWITCH ON = LIGHT DOES NOT SWITCH ON

= LIGHT DOES SWITCH ON = LIGHT DOES SWITCH ON

PAGE WIRE COLOUR FUNCTION TEST LIGHT WIRE COLOUR FUNCTION TEST LIGHT
PAGE
PIN /SOCKET

PIN/SOCKET
P02/AB

P02/AB
? ?/? ? ? ?/?
?
WIRE WIRE WIRE WIRE
1 DO NOT TEST WITH A TEST LIGHT IGNITION+24V
1 6 RD1.5
2 6 BROWN1.0 NEUTRAL START RELAY "85" OUT
2
3 6
3 6 BK1.5 EARTH
4 6 ORANGE1.0 KICKDOWN SWITCH IN SWITCHED
4
5 6 WHITE1.0 BRIDGE SWITCHED 5 6 GN1.5 TO ZF ELECTRONIC UNIT
6 6 WHITE1.0 BRIDGE
6 6 BN1.5 NEUTRAL SIGNAL
7
7 6 YL1.5 TO ZF ELECTRONIC UNIT
8
8 6 YL1.5 REVERSE SIGNAL
9 6 RED 1.6 POSITIVE 24V
10 6 RED 1.6 POSITIVE 24V
11 6 WHITE 1.0 BRIDGE
12
13 6 BLUE1.0
14 6 BLACK1.0 EARTH
15 6 BLACK1.0 EARTH

70019809-A 9
P003780

August 20, 1997 B25LS049 4-125

August 20, 1997 B25LS049 4-126
REAR LIGHTS AND REVERSE SIREN

3
4

12

13
14
8

15

7
11 10 9

P003782

August 20, 1997 B25LS050 4-127

REAR LIGHTS AND REVERSE SIREN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201296 1 CONNECTOR, Electrical
2 100077 2 SCREW, Hex. Head
3 100310 2 NUT, Nyloc
4 200860 1 CABLE CONNECTOR
5 NSI A/R CABLE
6 200221 4 LAMP, Housing
7 NSI 4 BOLT
8 200223 4 BEAM, Seal
9 100010 4 WASHER, Flat
10 100049 4 WASHER, Spring
11 100293 4 NUT
12 100189 4 SCREW, Hex. Head
13 201333 1 SIREN, Reverse
14 100309 4 NUT, Nyloc
15 202561 2 LAMP, Brake

August 20, 1997 B25LS050 4-128

HEADLIGHTS AND HORN
2

10

11 1

9
8

6
P003783

August 21, 1997 B25LS051 4-129

HEADLIGHTS AND HORN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202648 1 LOOM, Wiring
2 200448 1 HORN
3 NSI A/R WIRING
4 200223 4 BEAM
5 200221 4 HOUSING
6 100293 4 NUT
7 100049 4 WASHER, Spring
8 100010 4 WASHER, Flat
9 4 NUT
10 100312 1 NUT, Nyloc
11 100083 1 SCREW, Hex. Head

August 21, 1997 B25LS051 4-130

FUSE BOX ASSEMBLY

16

1,2 5
6,7

15 15
4
3

8
14
12

10
10
15

9
13
11 14

13

P003784

August 21, 1997 B25LS052 4-131

FUSE BOX ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 172890 1 BOX, Electrical, FMC
2 172889 1 BOX, Electrical, SMC
3 174897 1 COVER
4 201294 1 CONNECTOR
5 202426 2 PLUG
6 202432 1 PIN, Large
7 202431 1 PIN, Small
8 201468 3 BREAKER, Circuit
9 201467 1 BREAKER, Circuit
10 201311 9 RELAY
11 201312 1 SOCKET, Relay
12 100281 12 NUT
13 100253 12 SCREW, Hex. Head
14 100220 17 SCREW, Cap
15 100309 25 NUT, Nyloc
16 100382 8 SCREW, Hex. Head

August 21, 1997 B25LS052 4-132

RANGE SELECTOR AND CABLES

2
P003787

August 26, 1997 B25LS053 4-133

RANGE SELECTOR AND CABLES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 Z6006022211 1 RANGE SELECTOR
2 NSI 4 SCREW, Hex, Head
3 Z6029205306 1 LOOM, Wiring
4 Z6029205308 1 LOOM, Wiring, Transmission Not Illustrated

August 26, 1997 B25LS053 4-134

BATTERY CLAMPS AND CABLES

9
5

11
+ - 8
10
4

13

1 12
7
2,3
7

6 -
- + +

P003789

August 27, 1997 B25LS054 4-135

BATTERY CLAMPS AND CABLES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200865 2 BATTERY
2 AD65010239 1 STARTER MOTOR
3 D1174637 1 STARTER MOTOR
4 201424 1 SWITCH, Battery Isolater
5 170111 4 CLAMP
6 190125 2 CABLE
7 190119 2 CABLE, Negative
8 190444 1 CABLE, Negative
9 100275 8 NUT, Wing
10 100187 8 J BOLT
11 200204 4 NUT, Terminal
12 100086 1 SCREW, Hex. Head
13 NSI 1 BOSS WELDED TO CHASSIS

August 27, 1997 B25LS054 4-136

DASH PANEL LAYOUT (FMC)

17 1 2 3 4 5 3

HOUR
TRANSMISSION AIR ENGINE ENGINE

60
5 kPa x100 C
C 4 6
50 10 3 kPa 7
100 4 6 8 100
2 8 2
50 150 0 50 150
10
1 9
x100
40
VDO QUARTZ

0000 02
20 0 10 6
VDO VDO
30 VDO

OIL TEMP PRESS. OIL PRESS. OIL TEMP

METER

15
10 15 20
10 GLOW PLUG
LOCKUP CHARGE
7
20 INDICATOR
16 15 5 25
5
0 MPa
25
WIKA 2 x100 30
Z6006322128 REV/MIN
LIGHTS BEAM OIL PRESS.
6
ACC. PRESS

15 RPM
5 10

20 8
5 HOOTER START KEY
4 P/N 204941

0 MPa
25
3 WIKA

14 13 12 11 10 9
2

1
18

P003790

September 4, 1997 B25LS055 4-137

DASH PANEL LAYOUT (FMC)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201074 1 GAUGE, Hourmeter
2 204941 1 PANEL, Instrument
3 200859 2 GAUGE, Tempreture
4 200380 1 GAUGE, Air Pressure
5 200858 1 GAUGE, Oil Pressure
6 202591 1 LIGHT, Pilot
7 200367 2 LIGHT, Pilot Red
8 200398 1 SWITCH, Ignition
9 200368 1 LIGHT, Pilot Green
10 200706 1 SWITCH, Starter
11 0251002031 1 GLOW PLUG INDICATOR
12 200400 1 SWITCH, Headlamp
13 200372 1 SWITCH, Hooter
14 201075 1 GAUGE, Tachometer
15 203846 2 GAUGE, Hydraulic
16 z6006322128 1 PLATE
17 202566 2 LAMP, Square
18 200208 1 BUZZER

September 4, 1997 B25LS055 4-138

DASH PANEL LAYOUT (SMC)

1 2 3 4

ENGINE TRANSMISSION HOURMETER AIR PRESS

C C 60 4 5 6
3 kPa 7
100 100 50 10
2 8
50 150 50 150
1 9
x100
0
40
VDO QUARTZ

0000 02
20
10 5
VDO VDO
VDO

30

OIL TEMP OIL TEMP

6
8 kPa x100

15 2
4 6 8
LOCK UP
0 10

16
OIL PRESS 7
Z6006322128
6 14
OIL PRESS LIGHTS BEAM CHARGE
15
5 10
15
5
20 20
4 10
0 MPa
25
25 8
3 WIKA

5
2 17 2 30
x100 GLOW PLUG START
REV/MIN HOOTER IGNITION
1 INDICATOR

18
TACHOMETER
N

13 12 11 10 9 P003791

September 4, 1997 B25LS056 4-139

DASH PANEL LAYOUT (SMC)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202566 2 LAMP, Square
2 200859 2 GAUGE,Tempreture
3 201074 1 GAUGE, Hourmeter
4 200380 1 GAUGE, Air Pressure
5 202591 1 LIGHT, Pilot
6 200368 1 LIGHT, Pilot Green
7 200367 2 LIGHT, Pilot Red
8 200398 1 SWITCH, Ignition
9 200706 1 SWITCH, Starter
10 0251002031 1 GLOW PLUG INDICATOR
11 200400 1 SWITCH, Headlight
12 200372 1 SWITCH, Hooter
13 201075 1 GAUGE, Tachmeter
14 200858 1 GAUGE, Oil Pressurte
15 Z6006322128 1 PLATE
16 203846 1 GAUGE, Hydraulic Pressure
17 202304 1 PANEL, Dash
18 200208 1 BUZZER Not Illustrated

September 4, 1997 B25LS056 4-140

July 2, 1997 SECTION 5 FRAME AND BODY 5-1
 SECTION 5
FRAME AND BODY

July 2, 1997 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLINGS (SIDE MOUNT-ADE)

3
22
21

39 40 36
23 15
3 5 38

37
12 11 8
13 25

34 28 33
10 29 11 30
31
29 27

9
31
8
26
14 33

32
2
3 3

7 23

19 1
18
5 8
4
35
20 10 24
6

17
16 P003749

September 8, 1997 B25LS027 5-3

CAB AND COWLINGS (SIDE MOUNT-ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 170541 1 MOUNTING, Low Cab
2 101346 2 WASHER
3 100210 18 SCREW, Hex Head
4 170417 1 GRILL
5 100316 12 NUT, Nyloc
6 100211 8 SCREW, Hex Head
7 170654 1 GRILL, Frame
8 100314 32 MUT, Nyloc
9 201540 8 MOUNTING, Rubber
10 100086 24 SCREW, Hex Head
11 100064 7 WASHER, Flat
12 100093 3 BOLT, Hex Head
13 190240 3 HINGE ASSY
14 170419 1 BONNET
15 NSI 1 CAB ASSEMBLY COMPLETE
16 100323 4 NUT, Nyloc
17 172234 4 SPACER, Shim
18 172042 4 WASHER
19 100165 4 BOLT
20 201764 4 MOUNTING, Megi
21 171085 1 CANOPY
22 100212 16 SCREW, Hex Head
23 100316 20 NUT, Nyloc
24 170522 1 STEPS
25 170559 1 COVER, Inspection
26 170542 1 PLATE, Seat
27 171600 1 PLATE, Mounting, Bonnet
28 100085 2 SCREW, Hex Head
29 100312 4 NUT, Nyloc
30 100090 2 SCREW, Hex Head
31 100089 10 SCREW, Hex Head
32 100706 3 SCREW, Hex Head
33 100209 5 SCREW, Hex Head
34 100083 2 SCREW, Hex Head
35 100010 8 WASHER

September 8, 1997 B25LS027 5-4

CAB AND COWLINGS (SIDE MOUNT-ADE)

3
22
21

39 40 36
23 15
3 5 38

37
12 11 8
13 25

34 28 33
10 29 11 30
31
29 27

9
31
8
26
14 33

32
2
3 3

7 23

19 1
18
5 8
4
35
20 10 24
6

17
16 P003749

September 8, 1997 B25LS027 5-5

CAB AND COWLINGS (SIDE MOUNT-ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 180514 1 CAP
37 170764 2 COVER, Dust, Cleat
38 170762 2 COVER, Dust
39 100310 12 NUT, Nyloc
40 100081 12 SCREW, Hex Head

September 8, 1997 B25LS027 5-6

CAB AND COWLINGS (FORWARD MOUNT-ADE)

22
21
40
39
23 15
37
11 8 38
12 13
25
10 34 26 36
28

31
29 33
29
9 30
27
8
31
14 11

3 2 33
3

23

19 32
18
1
8
5
20
4 35 10
24
6
17

16 P003693

September 8, 1997 B25LS028 5-7

CAB AND COWLINGS (FORWARD MOUNT-ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 170566 1 MOUNTING, Cab Includes Item 26
2 101346 2 WASHER
3 100210 14 SCREW, Hex Head
4 170417 1 GRILL
5 100316 8 NUT, Nyloc
6 100211 8 SCREW, Hex Head
7 170654 1 GRILL, Frame
8 100314 32 NUT, Nyloc
9 201540 8 MOUNTING, Rubber
10 100086 24 SCREW, Hex. Head
11 100064 7 WASHER, Flat
12 100093 3 BOLT, Hex Head
13 190240 3 HINGE ASSEMBLY
14 170419 1 BONNET
15 NSI 1 CAB ASSEMBLY COMPLETE
16 100323 4 NUT, Nyloc
17 172234 4 SPACER, Shim
18 172042 4 WASHER
19 100165 4 BOLT
20 201764 4 MOUNTING, Megi
21 171085 1 CANOPY
22 100212 16 SCREW, Hex Head
23 100316 20 NUT, Nyloc
24 170522 1 STEPS
25 170567 1 PLATE, Seat
26 NSI 1 PLATE
27 171600 1 PLATE, Mounting, Bonnet
28 100085 2 SCREW, Hex Head
29 100312 4 NUT, Nyloc
30 100090 2 SCREW, Hex Head
31 100089 11 SCREW, Hex Head
32 100706 3 SCREW, Hex Head
33 100209 2 SCREW, Hex Head
34 100083 2 SCREW, Hex Head
35 100010 8 WASHER

September 8, 1997 B25LS028 5-8

CAB AND COWLINGS (FORWARD MOUNT-ADE)

22
21
40
39
23 15
37
11 8 38
12 13
25
10 34 26 36
28

31
29 33
29
9 30
27
8
31
14 11

3 2 33
3

23

19 32
18
1
8
5
20
4 35 10
24
6
17

16 P003693

September 8, 1997 B25LS028 5-9

CAB AND COWLINGS (FORWARD MOUNT-ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 180514 1 CAP
37 170762 2 COVER, Dust
38 100310 12 NUT, Nyloc
39 100081 12 SCREW, Hex. Head
40 180514 1 CAP

September 8, 1997 B25LS028 5-10

CAB AND COWLINGS (SIDE MOUNT-DEUTZ)

22 21 40
39
23 38
5 15
37
3
25

12 11 8 43
28
10 34
36
29

9 26 33
31 29 41 30
8 33 27
7 14
32
35 39 3
40 23
4
3 2

19 1

18
8
5 24
6 42
20
17
16

P003748

September 8, 1997 B25LS029 5-11

CAB AND COWLINGS (SIDE MOUNT-DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 170541 1 CAB ASSY
2 100148 2 WASHER
3 100210 18 SCREW, Hex Head
4 170861 1 GRILL
5 100316 12 NUT, Nyloc
6 100211 8 SCREW, Hex. Head
7 170656 1 GRILL, Frame
8 100314 27 NUT, Nyloc
9 201540 8 MOUNTING, Bonnet
10 100091 8 SCREW, Hex Head
11 100370 3 WASHER, Flat
12 100371 3 BOLT
13 190240 3 HINGE ASSY
14 170419 1 BONNET
15 NSI 1 CAB ASSY
16 100323 4 NUT, Nyloc
17 172234 4 SPACER
18 172042 4 WASHER
19 100165 4 BOLT
20 201764 4 MOUNTING, Megi
21 171085 1 CANOPY
22 100212 16 SCREW, Hex Head
23 100316 20 NUT, Nyloc
24 170522 1 STEPS
25 170559 1 COVER, Inspection
26 170542 1 PLATE, Seat
27 171600 1 PLATE, Mounting, Bonnet
28 100085 2 SCREW, Hex Head
29 100312 4 NUT, Nyloc
30 100090 2 SCREW, Hex Head
31 100089 5 SCREW, Hex Head
32 100706 3 SCREW, Hex Head
33 100209 9 SCREW, Hex Head
34 100083 2 SCREW, Hex Head
35 170418 1 BAFFLE, Rubber

September 8, 1997 B25LS029 5-12

CAB AND COWLINGS (SIDE MOUNT-DEUTZ)

22 21 40
39
23 38
5 15
37
3
25

12 11 8 43
28
10 34
36
29

9 26 33
31 29 41 30
8 33 27
7 14
32
35 39 3
40 23
4
3 2

19 1

18
8
5 24
6 42
20
17
16

P003748

September 8, 1997 B25LS029 5-13

CAB AND COWLINGS (SIDE MOUNT-DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100089 6 SCREW, Hex Head
37 170764 1 COVER, Dust, Cleat
38 170762 1 COVER, Dust
39 100310 6 NUT, Nyloc
40 100081 6 SCREW, Hex Head
41 100064 4 WASHER, Flat
42 100086 16 SCREW, Hex Head
43 180514 1 CAP

September 8, 1997 B25LS029 5-14

CAB AND COWLINGS (FORWARD MOUNT-DEUTZ)

22
21 15

23

25
13
34 38
11 8 26 28
12
31
29
10
27 29

39
9
7 31 11 30
8
37
36 14
35 33 3

3 2 23

18 19
32
8
1
5 20
10

6 24
17
4
16

P003701

September 8, 1997 B25LS030 5-15

CAB AND COWLINGS (FORWARD MOUNT-DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 170566 1 CAB ASSY
2 100148 2 WASHER
3 100210 14 SCREW, Hex Head
4 170861 1 GRILL
5 100316 8 NUT, Nyloc
6 100211 8 SCREW, Hex Head
7 170656 1 GRILL, Frame
8 100314 32 NUT, Nyloc
9 201540 8 MOUNTING, Bonnet
10 100086 16 SCREW, Hex Head
11 100064 7 WASHER, Flat
12 100371 3 BOLT
13 190240 3 HINGE ASSEMBLY
14 170419 1 BONNET
15 NSI 1 CAB ASSY
16 100323 4 NUT, Cleveloc
17 172234 4 SPACER
18 172042 4 WASHER
19 100165 4 BOLT
20 201764 4 MOUNTING, Megi
21 171085 1 CANOPY
22 100212 16 SCREW, Hex Head
23 100316 20 NUT, Nyloc
24 170522 2 STEPS
25 170567 1 PLATE, Seat
26 NSI 1 PLATE
27 171600 1 PLATE, Mounting, Bonnet
28 100085 2 SCREW, Hex Head
29 100312 4 NUT, Nyloc
30 100090 2 SCREW, Hex Head
31 100089 11 SCREW, Hex Head
32 100706 3 SCREW, Hex Head
33 100209 5 SCREW, Hex Head
34 100083 2 SCREW, Hex Head
35 100080 12 SCREW,Hex Head

September 8, 1997 B25LS030 5-16

CAB AND COWLINGS (FORWARD MOUNT-DEUTZ)

22
21 15

23

25
13
34 38
11 8 26 28
12
31
29
10
27 29

39
9
7 31 11 30
8
37
36 14
35 33 3

3 2 23

18 19
32
8
1
5 20
10

6 24
17
4
16

P003701

September 8, 1997 B25LS030 5-17

CAB AND COWLINGS (FORWARD MOUNT-DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 170418 1 BAFFLE, Rubber
37 100310 12 NUT, Nyloc
38 180514 1 CAP

September 8, 1997 B25LS030 5-18

SEAT ASSEMBLY

August 15, 1997 290013 5-19

SEAT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290013 1 SEAT ASSEMBLY
2 NSI 2 SCREW
3 202447 1 CUSHION, Seat
4 202449 1 COVER, Seat
5 NSI 2 BOLT
6 200707 1 SEAT BELT ASSY
7 NSI 1 CLASP, Belt, Seat
8 NSI 1 BELT, Seat
9 NSI 1 BOLT
10 202446 1 CUSHION, Backrest
11 202448 1 COVER, Backrest
12 202503 1 HANDLE, Adjust, Backrest
13 202504 1 CIRCLIP
14 202505 1 COVER, Lock, Backrest
15 202506 1 SPRING, Tension
16 202507 1 LEVER, Adjust, Backrest
17 NSI 1 SPACER
18 NSI 1 CLIP, Retaining
19 202443 1 LOCK, Inside
20 NSI 1 BASE
21 202445 1 SLIDE
22 202920 1 SLIDE, Lock
23 NSI 4 BOLT
24 202444 2 SLIDE, Master
25 100309 2 NUT, Nyloc
26 100383 1 SCREW, Set Hex
27 202921 1 HANDLE, Rail
28 202922 1 KNOB, Handle

August 15, 1997 290013 5-20

STEERING ASSEMBLY

P001788

September 8, 1997 B25LS031 5-21

STEERING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 1 STEERING ASSEMBLY
2 202913 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 200282 1 WHEEL, Steering
5 100023 4 SCREW, Cap
6 200281 1 COLUMN, Steering
7 210413 1 VALVE, Steering

September 8, 1997 B25LS031 5-22

CONTROL VALVE LEVER ASSEMBLY

2 6 16 17

10

15

4
12

7 14
3
10
12
11

13

1
7

8
10

P003680

August 1, 1997 b25ls032 5-23

CONTROL VALVE LEVER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 180895 1 MOUNTING, Lever, Control
2 100316 2 NUT, Nyloc
3 100111 2 SCREW, Hex. Head
4 170764 1 MOUNTING, Cover, Dust
5 170762 1 COVER, Dust
6 100080 6 SCREW, Hex. Head
7 180297 2 PILLAR BLOCK
8 100312 4 NUT, Nyloc
9 100083 4 SCREW, Hex. Head
10 160200 5 BUSH, Nylon
11 180897 1 LEVER, Control
12 100310 2 NUT, Nyloc
13 170765 1 ARM LINK
14 100356 1 WASHER, Copper
15 170711 1 VALVE, Lever Bin
16 170713 1 CONTROL, Pivot Bin
17 100041 1 SPLITPIN

August 1, 1997 b25ls032 5-24

FRONT FRAME (ADE)

4
P003679

September 8, 1997 B25LS033 5-25

FRONT FRAME (ADE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 FRAME, Front
2 260513 1 CHASSIS, Front Disc Brake Machine
2 183305 1 CHASSIS, Front SAHR Brake Machine
3 180637 1 TANK, Fuel, RH
4 180639 1 BATTERY, Box

September 8, 1997 B25LS033 5-26

FRONT FRAME (DEUTZ)

6 4
5
3

P003682

September 8, 1997 B25LS034 5-27

FRONT FRAME (DEUTZ)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260514 1 CHASSIS, Front Disc Brake Machine
1 183302 1 CHASSIS, Front SAHR Brake Machine
2 180637 1 TANK, Fuel, RH
3 100314 2 NUT, Nyloc
4 100093 2 BOLT
5 100064 2 WASHER, Flat
6 NSI 1 LID, Box, Battery
7 180639 1 BOX, Battery

September 8, 1997 B25LS034 5-28

REAR FRAME AND BIN

1,2

11
12 5
13
3
14
4
15

7
10 8

P003696

August 1, 1997 B25LS035 5-29

REAR FRAME AND BIN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 182653 1 BIN, 7,8m cubed
2 182654 1 BIN, 9,4m cubed
3 261032 1 KIT, Liner
4 100231 32 SCREW, Cap
5 200613 8 PAD, Rubber
6 177025 1 SUPPORT, Bin
7 160446 1 PIN
8 100209 24 SCREW, Hex. Head
9 180660 1 CHASSIS, Rear
10 200036 2 GREASE NIPPLE
11 100478 4 SCREW, Hex. Head
12 170031 2 PAG, Lock
13 170467 2 PLATE
14 260071 2 PIVOT, Bin
15 160284 2 BUSH, Bronze

August 1, 1997 B25LS035 5-30

TIP CYLINDER MOUNTINGS

4
2
3
5
1

4 2
3
5
P003697

August 1, 1997 B25LS036 5-31

TIP CYLINDER MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230048 2 CYLINDER, Tip
2 170467 4 PLATE
3 170031 4 TAG, Lock
4 160546 4 PIN
5 100089 8 SCREW, Hex. Head

August 1, 1997 B25LS036 5-32

STEERING CYLINDER MOUNTINGS

1
1

2 2
3
3

4 8

7
9

P003705

September 8, 1997 B25LS037 5-33

STEERING CYLINDER MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100209 4 SCREW, Hex Head
2 170031 4 TAG, Lock
3 170467 4 PLATE, Retainer
4 160446 2 PIN
5 230046 2 CYLINDER
6 120041 2 ADAPTOR
7 240108 2 HOSE ASSY
8 160393 2 PIN
9 200038 4 NIPPLE

September 8, 1997 B25LS037 5-34

ARTICULATION AND OSCILLATION ASSEMBLY
4
5
7 6
9 8 3
6 7
10

13

14
22
15
29
20
24
19 2
21

10
6
7
9
8
7
6
12
21
11
1
19

17,18 28

16 27
26
11
25
P003681

August 1, 1997 B25LS038 5-35

ARTICULATION AND OSCILATION ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201440 4 PIN ASSY
2 180504 1 JOINT, Oscillation
3 100111 8 SCREW, Hex. Head
4 160368 1 WASHER, Lock
5 160367 1 NUT, Lock
6 140203 4 O RING
7 160365 4 RING, Thust, Steel
8 160366 2 RING, Thrust, Nylon
9 140202 2 O RING
10 160364 2 BUSH, Bronze
11 200036 1 GREASE NIPPLE
12 120016 1 SOCKET
13 100209 4 SCREW, Hex. Head
14 170031 2 TAG, Lock
15 170467 2 PLATE, Retainer
16 100111 8 SCREW, Hex. Head
17 160261 1 PLATE, Retainer
18 160309 1 PLATE, Retainer
19 140117 4 O RING
20 160383 2 PIN ASSY
21 160382 4 BUSH, Steel
22 160296 4 WASHER, Thrust, Bronze
23 100323 4 NUT, Nyloc
24 160297 2 BUSH
25 171249 2 BAR, Safety, Articulation
26 120016 2 SOCKET
27 240046 2 HOSE ASSY
28 120041 2 ADAPTOR, Swivel
29 140162 4 O RING
29 910269 4 TUBING Infield Repair Length 0.418mm
29 161668 2 ADAPTOR Infield Repair

August 1, 1997 B25LS038 5-36

DECALS

1 2 3
5

B25L

18

10 9 8 4 7 6
16
15 16 11
17

11,13,14 7
12 18

B25L

4 8 9 2 1 10 18
P003721

September 8, 1997 B25LS026 5-37

DECALS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203152 2 DECAL: WARNING- External Condition
2 203083 2 DECAL: Wheel Nut
3 202832 1 DECAL: WARNING- Bin Down
4 202850 2 DECAL: WARNING- Do Not Operate
5 202853 1 DECAL: WARNING, No Ether
6 201587 1 DECAL: Diesel Fuel
7 202848 2 DECAL: IMPORTANT Before Welding
8 202847 2 DECAL: IMPORTANT Oil Levels
9 202818 2 DECAL: PROPSHAFT Grease
10 202852 2 DECAL: WARNING
11 202750 1 DECAL: Brake Pressure
12 203238 1 DECAL: WARNING A.T.F
13 204914 1 DECAL: Emergency Steering
14 202751 1 DECAL: Accumulator Pressure
15 204920 1 PLATE: Shift Tower
16 203967 1 DECAL: Warning
17 200181 1 NAME PLATE, Aritculated Hauler
18 202855 3 DECAL: WARNING, Visibilty
19 202750 1 DECAL, Brake Pressure

September 8, 1997 B25LS026 5-38

DECALS
WARNING
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION,
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL
REPRESENTATIVE TO DETERMINE THIS MACHINES
WARNING WARNING WARNING
DO NOT OPERATE OR WORK ON THIS MACHINE UNLESS
CERTIFICATION LIMITATIONS.

SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF

ENSURE BIN IS YOU HAVE READ AND UNDERSTAND THE INSTRUCTIONS
AND WARNINGS IN THE OPERATOR AND MAINTENANCE
THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
NO CLEARANCE BETWEEN THE AXLE HOUSING,
CHECK ALL WHEEL NUTS AFTER COMPLETELY LOWERED MANUAL. FAILURE TO FOLLOW THE INSTRUCTIONS OR
HEED THE WARNINGS COULD RESULT IN PERSONAL
MAINFRAME, TYRES, AND MUD GUARDS.
THE FIRST 5 SMR AND THEN AFTER INJURY OR DEATH. CONTACT ANY BELL
WORKING IN THESE AREAS CAN RESULT IN PERSONAL
INJURY OR DEATH. EVERY 50 SMR OF OPERATION BEFORE DRIVING OFF REPRESENTATIVE FOR REPLACEMENT MANUALS.
PROPER CARE IS YOUR RESPONSIBILITY.
P/N 202856
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS 202832 202850
CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.

MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT

2 4
3
WARNING
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.

IMPORTANT
PERSONAL INJURY OR DEATH MAY RESULT.

NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.

PERSONAL INJURY OR DEATH MAY RESULT.

CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND

1 NO ETHER
DIESEL FUEL
THEN AFTER EVERY 50 SMR OF OPERATION.
BEFORE WELDING
INSTALL ARTICULATION LOCK BEFORE LIFTING,
TRANSPORTING THE MACHINE OR PERFORMING ANY ELECTRICAL PRE-HEATER BUILT IN. DISCONNECT ALL ELECTRONICS
MAINTENANCE IN THIS AREA.
203152
PERSONAL INJURY MAY RESULT. P/N 201587 ON ENGINE AND TRANSMISSION

5 202853

CAUTION
202848

6
TRANSMISSION AND 11
ENGINE OIL LEVELS WARNING 7

MUST BE CHECKED INSTALL BIN PROP BEFORE

DAILY WORKING UNDER RAISED BIN TO BRAKE PRESSURE
202847 8 PREVENT IT FROM FALLING WHICH 202750
MAY RESULT IN PERSONAL INJURY
OR DEATH.
WARNING 202852 SHIFT TOWER
6
5

THIS HYDRAULIC SYSTEM IS FILLED 9 10 4

3 3
WITH AUTOMATIC TRANSMISSION 2 2
15
FLUID DO NOT TOP UP WITH 14 1 1

HYDRAULIC OIL WARNING N

12 THIS VEHICLE IS FITTED WITH EMERGENCY STEERING. ACCUMULATOR PRESSURE FWD REV
19
READ AND FULLY UNDERSTAND THE OPERATORS MANUAL
203238
BEFORE TURNING THE IGNITION KEY TO THE ON POSITION 202751 204920

204914

WARNING 13
18
BRAKE APPLIED
THIS MACHINE IS FITTED WITH
A NEUTRAL PARK BRAKE FUNCTION
WARNING
MACHINE OPERATOR HAS LIMITED
ANY ATTEMPT TO FREE WHEEL VISIBILITY. DO NOT REMAIN IN THIS
IN NEUTRAL GEAR AREA WHEN ENGINE IS RUNNING.
PERSONAL INJURY OR DEATH MAY BRAKE RELEASED
WILL APPLY THE PARK BRAKE
RESULT 203666
203967
202855

P003722
16

September 8, 1997 B25LS026 5-39

DECALS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203152 2 DECAL: WARNING- External Condition
2 202856 2 DECAL: Wheel Nut
3 202835 1 DECAL: WARNING- Bin Down
4 202850 2 DECAL: WARNING- Do Not Operate
5 202853 1 DECAL: WARNING, Dump Body Prop
6 201587 1 DECAL: DIESEL FUEL
7 202848 2 DECAL: IMPORTANT Before Welding
8 202847 2 DECAL: IMPORTANT Oil Levels
9 202818 2 DECAL: PROPSHAFT Grease
10 202852 2 DECAL: WARNING
11 202750 1 DECAL: Brake Pressure
12 203238 1 DECAL: WARNING
13 204914 1 DECAL: Emergency Steering
14 202751 1 DECAL: Accumulator Pressure
15 204920 1 PLATE: Shift Tower
16 203967 1 DECAL: Warning
17 200181 1 NAME PLATE, Aritculated Hauler
18 202855 3 DECAL: WARNING, Visibilty
19 202750 1 DECAL, Brake Pressure

September 8, 1997 B25LS026 5-40