B35C 6X6 ADT

PARTS MANUAL

Document Part Number 872017

Issue : August 1998

Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.

Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
 INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-

The following address list was correct as at 31 July 1996.

R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900

RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900

BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899

CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525

EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534

JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (SALES):
Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (USED/REBUILD DIVISION):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

JOHANNESBURG (NATIONAL DISTRIBUTION):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462

KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460

MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050

NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)

PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209

PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170

PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060

PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240

RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)

SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314

TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095

UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752

U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408

NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND

AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986

PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986

SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366

EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE

DEALER

Please supply your dealer details here:

 USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.

Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:

SERIAL NUMBER:

VIN:

DOCUMENT PART NUMBER AND ISSUE:

PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

NAME:

COMPANY:

TITLE:

ADDRESS:

TELEPHONE NUMBER:

Thank you for your cooperation.

 CONTENTS
SECTION 1. GENERAL INFORAMTION

SECTION 2. ENGINE

SECTION 3. POWER TRAIN

SECTION 4. SYSTEMS

SECTION 5. FRAME AND BODY

TABLE OF CONTENTS

SECTION 1. GENERAL INFORMATION 1-1

BULLETINS 1-3
LIST OF ABBREVIATIONS 1-5
ORDERING OF PARTS 1-7
MACHINE DIMENSIONS 1-9
SERIAL NUMBER PLATES 1-11
SERVICE KITS 1-13

SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS 2-3
AIRCLEANER LAYOUT 2-7
PRE CLEANER (152.5 MM OUTLET) 2-9
AIRCLEANER ASSEMBLY 2-11
EXHAUST ASSEMBLY 2-13
FUEL SYSTEM 2-15
STOP CABLE ASSY 2-17
THROTTLE ASSEMBLY 2-19
ENGINE COOLING SYSTEM 2-21

SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS 3-3
TRANSMISSION COOLING LAYOUT 3-5
TRANSFER CASE AND MISCELLANEOUS PARTS 3-7
COOLING CIRCUIT TRANSFER CASE 3-9
TRANSFER CASE 3-13
PROPSHAFT LAYOUT 3-29
PROPSHAFT 3-31
PROPSHAFT 3-33
PROPSHAFT 3-35
PROPSHAFT 3-37
PROPSHAFT (UP TO 02/04/97) 3-39
DRIVELINE 3-41
SUSPENSION STRUT 3-43
FRONT AXLE MISCELLANEOUS PARTS 3-45
FRONT AXLE ASSEMBLY 3-47
DIFFERENTIAL ASSEMBLY 3-51
REAR SUSPENSION 3-57
THRU-DRIVE AXLE ASSEMBLY 3-59
REAR AXLE ASSEMBLY 3-63
DIFFERENTIAL ASSEMBLY 3-67
DIFFERENTIAL ASSEMBLY 3-73
BRAKE SYSTEM 3-79
BRAKE CALIPER ASSEMBLY 3-83
PARK BRAKE ASSEMBLY 3-85
PARK BRAKE ACTUATOR 3-87
WHEEL ASSEMBLY 3-89

SECTION 4A HYDRAULIC SYSTEM 4-3

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING) 4-4
FLOW AMPLIFIER 4-12
STEERING VALVE 4-16
HYDRAULIC PUMP 4-18
GEAR PUMP 4-22
CONTROL VALVE 4-24
PRIORITY VALVE 4-28
STEERING CYLINDER 4-30
CAB TILT CYLINDER 4-32
LIFT CYLINDER 4-34
HYDRAULIC TANK 4-36
 HYDRAULIC FILTER ASSEMBLY 4-00

SECTION 4B PNEUMATIC SYSTEM 4-43

FRONT PNEUMATIC SYSTEM 4-44
FRONT PNEUMATIC SYSTEM 4-48
FRONT PNEUMATIC SYSTEM 4-50
FRONT PNEUMATIC SYSTEM 4-54
CAB PNEUMATIC SYSTEM 4-56
REAR PNEUMATIC SYSTEM 4-58
C.T.D. LAYOUT 4-60
AIR / HYDRAULIC BRAKE ACTUATOR 4-62
DIFFERENTIAL LOCK ACTIVATING VALVE 4-64
DIFFERENTIAL LOCK ACTIVATING VALVE 4-66
SOLENOID VALVE 4-68
ACCELERATOR FOOT VALVE 4-70
PRESSURE PROTECTION VALVE 4-74
UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY 4-76
BRAKE VALVE 4-80
CONTROL VALVE 4-84
BRAKE VALVE ADAPTOR 4-86
AIR THROTTLE CONTROL 4-88
PARK BRAKE 4-90
CHARGING VALVE 4-94
RELAY EMERGENCY VALVE 4-96

SECTION 4C ELECTRICAL SYSTEM 4-99

INSTRUMENT PANEL 4-100
INSTRUMENT PANEL LH 4-102
INSTRUMENT PANEL RH 4-104
CIRCUIT BREAKER BOARD 4-106
BATTERY, CLAMPS AND CABLES 4-108
WINDSCREEN WIPER 4-110
RESERVOIR 4-112
REAR LIGHTS, INDICATOR AND SIREN 4-114
HEADLIGHT (FROM 06 SEPT 93) 4-116
INDICATOR (FROM 26.08.94) 4-118

SECTION 5 FRAME AND BODY 5-2

BONNET ASSEMBLY 5-3
BONNET LATCH ASSEMBLY 5-5
BIN TILT ASSEMBLY 5-7
CAB EXTERIOR FITTINGS 5-9
DOOR HANDLE ASSEMBLY 5-11
STEERING COLUMN 5-13
CAB INTERIOR FITTINGS 5-15
CAB SEATS 5-17
AIRCONDITIONER AND HEATER SYSTEM 5-19
FRONT FRAME AND BODY 5-23
REAR FRAME AND BIN 5-29
ARTICULATION AND OSCILLATION ASSEMBLY 5-31
STEERING CYLINDER MOUNTINGS 5-33
TIP CYLINDER MOUNTINGS 5-35
BIN HEATER ASSEMBLY (OPTIONAL) 5-37
ARTICULATION JOINT BEARING ASSEMBLY 5-39
CAB TILT ASSEMBLY 5-41
DECALS 5-45
 SECTION 1. GENERAL INFORMATION 1-1

SECTION 1
GENERAL INFORMATION

870189 July 24, 1998

1-2 SECTION 1. GENERAL INFORMATION

870189 July 24, 1998

 SECTION 1. GENERAL INFORMATION 1-3

BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-

i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

870189 July 24, 1998

1-4 SECTION 1. GENERAL INFORMATION

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

870189 July 24, 1998

 SECTION 1. GENERAL INFORMATION 1-5

LIST OF ABBREVIATIONS

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

870189 July 24, 1998

1-6 SECTION 1. GENERAL INFORMATION

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard

NSI Non Stock Item strt Straight

Oct October TBN Total Base Number

OD Outside Diametre TDC Top Dead Centre

P/N Part Number temp Temperature

press Pressure thru Through to and Including

psi Pound per Square Inch UNC Unified National Coarse

PTO Power Take Off USGAL United States Gallon (3.7854 litre)

Qty Quantity V Volt

REV Reverse W Watt

rev/min Revolutions Per Minute W/O With out

RH Right Hand ZF Zahnradfabrik Passau Gmbh

RSG Recommended Service Guide

SABS South African Bureau of Standards

870189 July 24, 1998

 SECTION 1. GENERAL INFORMATION 1-7

ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.

1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.

870189 July 24, 1998

1-8 SECTION 1. GENERAL INFORMATION

870189 July 24, 1998

 SECTION 1. GENERAL INFORMATION 1-9

MACHINE DIMENSION

70 °
7 177 (23' 6")

5 806 (20')

B35C

3 849 (12' 7")

3 688 (12' 1")

3 146 (10' 4")

2 169 (7' 1")

(4' 9")
1 448

(2' 7")
782

596
28 °
(1' 11")
975 975
1 527 (5') (3' 2") (3' 2") 4 474 (14' 8") 2 605 (8' 7")

10 555 (34' 8")

3 234 (10' 7")

3 648 (11' 11")

2 600 (8' 6")

3 200 (10' 6")

Inside Turning Radius

4 919 mm (16' 1")
Outside Turning Radius
9 093 mm (29' 9")

X000493

Figure 1

870189 July 24, 1998

1-10 SECTION 1. GENERAL INFORMATION

870189 July 24, 1998

 SECTION 1. GENERAL INFORMATION 1-11

SERIAL NUMBER PLATES

ARTICULATED DUMP TRUCK / TRACTOR

MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSFER CASE
TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL
AXLE FRONT MID REAR TOTAL
TARE kg
GROSS kg
BELL EQUIPMENT CO. S.A. (PTY) LTD. PAYLOAD kg
RICHARDS BAY
SOUTH AFRICA LUBRICATION SCHEDULE
1. ENGINE CRANKCASE
ADE - CALTEX DELO SHP 15W/40
YEAR CUMMINS - CALTEX DELO 500 15W/40
DEUTZ - CALTEX DELO SHP SAE 40
2. HYDRAULIC SYSTEM - CALTEX TEXAMATIC 1322
MODEL 3. TRANSMISSION
ZF WG 200/180 - CALTEX DELO SHP SAE 15W/40
SERIAL NUMBER ZF WG 210 - CALTEX TEXAMATIC 1322
ALLISON - CASTROL TRANSMAX 'S' SAE 70W - 80W
4. TRANSFER CASE
POWER KW STEYR - CALTEX EP460 SAE 85W/140
GEAR RATIO - CASRTOL TRANSMAX S' SAE 70W - 80W
MASS EMPTY Kg 5. AXLE - CALTEX GEAR OIL ZF SAE 58W/140
6. GREASE POINTS
BEARINGS (DRIVE TRAIN) - CALTEX MULTIFAK EP2
LOADED Kg GENERAL (PINS, BUSHES) - CALTEX ULTRA DUTY GREASE 2
P/N202319 CONSULT THE OPERATOR AND MANUFACTURED BY:
MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 204235 SOUTH AFRICA

AEB XXXXXX TRA XXXXX

ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG Steyr-Daimler-Puch A.G.
ENGINE No. DB
Antriebstechnik
ADE
ALLISON TRANSMISSION Aggr.
Manufactured by

MADE IN RSA Detroit Diesel Allison LNr./Bj

Division of General Motors Corporation
Indianapolis. Indiana

SERIAL NO. PART NO. Mont.Nr

MODEL
NO.

X000496

Figure 2

870189 July 24, 1998

1-12 SECTION 1. GENERAL INFORMATION

870189 July 24, 1998

 SECTION 1. GENERAL INFORMATION 1-13

Service Kits

Service kits are available from your nearest BELL

Service Centre.

870189 July 24, 1998

July 24, 1998 SECTION 2 ENGINE 2-1
 SECTION 2
ENGINE

July 24, 1998 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS
42
41
43
20 21
9 32 18
10
11 33
12
13 1 17
16
35
19

15 23

14

36
40 40
24

4
22
2 5
37
25
40
38
26 31
8
3
34 6
7
27 30 28 29

40
P004315

July 27, 1998 ADT00232 2-3

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250379 1 ENGINE
2 183766 2 MOUNTING, Engine
3 203761 2 MOUNTING, Rubber
4 100165 2 BOLT, Hex. Head
5 172234 2 SPACER
6 172232 2 SPACER
7 100410 2 NUT, Cleavelock
8 100498 8 SCREW, Hex. Head
9 221381 1 FILTER, Oil
10 AD7534 0119 1 O RING
11 AD6646 0419 1 BOWL, Filter, Oil
12 AD1400 39 1 WASHER
13 AD6646 0435 1 BOLT
14 AD7534 0245 1 PLUG, Screw
15 AD6301 0037 1 WASHER, Sealing
16 221380 2 FUEL FILTER ASSY
17 221383 2 FILTER, Fuel
18 AD6312 0082 2 WASHER, Seal
19 AD6666 0361 2 BOWL, Fuel Filter
20 NSI 1 BOLT
21 AD6301 0118 2 WASHER, Sealing
22 AD6501 0200 1 STARTER MOTOR
23 AD7732 1149 1 GASKET, Turbo
24 NSI 1 FAN, Cooling
25 NSI 6 BOLT
26 AD6531 0256 1 ALTERNATOR
27 171254 1 BRACKET, Compressor Mounting
28 AD6308 0164 1 WASHER, Sealing
29 AD7548 0011 1 PLUG, Screw
30 290501 1 COMPRESSOR, Aircon
31 202459 1 BELT DRIVE
32 AD7527 0108 1 SEPERATOR, Oil
33 AD7062 0083 1 O-RING
34 NSI 1 TUBE, Guide
35 NSI 1 DIPSTICK

July 27, 1998 ADT00232 2-4

ENGINE AND MISCELLANEOUS PARTS
42
41
43
20 21
9 32 18
10
11 33
12
13 1 17
16
35
19

15 23

14

36
40 40
24

4
22
2 5
37
25
40
38
26 31
8
3
34 6
7
27 30 28 29

40
P004315

July 27, 1998 ADT00232 2-5

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 AD6732 0150 2 BELT
37 161809 2 SLEEVE
38 NSI 1 FLY WHEEL
39 201338 1 DISC, Flex Plate
40 A2951 4858 1 KIT, Eng. Adapt.
41 177850 1 LUG, Engine Lift
42 100090 1 SCREW, Hex. Head
43 100903 1 SCREW, Hex. Head

July 27, 1998 ADT00232 2-6

AIRCLEANER LAYOUT

1 2
3
5
4

19 8

7
18

16
14 10

17 15

13

11
12

9
P004460

August 21, 1998 ADT00237 2-7

AIRCLEANER LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290235 1 AIR CLEANER
2 290230 1 PRE CLEANER
3 201819 1 REDUCER, Stack
4 100199 1 BOLT, Hex. Head
5 100283 1 NUT, Hex
6 200466 1 INFORMER
7 203535 1 CLAMP, T - Bolt
8 201664 1 RUBBER ELBOW
9 203536 1 T CLAMP
10 203021 1 PIPE, Aircleaner
11 203591 1 T CLAMP
12 201661 1 REDICER, Rubber
13 100216 10 NUT
14 100210 4 SCREW, Hex. Head
15 201779 2 BAND, Mounting
16 100283 2 NUT, Hex
17 100198 2 SCREW, Hex. Head
18 200465 1 VACUATOR, Sleeve
19 203537 1 CLAMP, T - Bolt

August 21, 1998 ADT00237 2-8

PRE CLEANER (152.5 MM OUTLET)

February 7, 1996 290230 2-9

PRE CLEANER (152.5 MM OUTLET)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 PRE CLEANER (152.5 MM OUTLET)
2 202860 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing

February 7, 1996 290230 2-10

AIRCLEANER ASSEMBLY

P004463

July 30, 1998 290235 2-11

AIRCLEANER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290235 1 AIR CLEANER, Assembly
2 224360 1 COVER, End
3 140395 1 O - RING, End Cover
4 NSI 1 NUT, Wing
5 220947 1 ELEMENT, Outer
6 220948 1 ELEMENT, Inner
7 NSI 1 COVER, End

July 30, 1998 290235 2-12

EXHAUST ASSEMBLY
15

10
9 11

16
12

2 14

12

13

19
1 18

3 2

6 7 12 17

6 8

6 7
5
3 P004317
4 7

June 23, 1998 ADT00112 2-13

EXHAUST ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204343 1 MANIFOLD, Exhaust, RH
2 201213 6 CLAMP
3 AD77321149 2 GASKET
4 100701 1 BOLT, Hex. Head
5 100116 5 BOLT, Hex. Head
6 100059 12 WASHER
7 100271 6 NUT, Cleavelock
8 204342 1 MANIFOLD, Exhaust, LH
9 203438 1 HEATSHIELD
10 201709 2 CLAMP
11 204539 1 SILENCER
12 204031 4 CLAMP, Seal
13 204341 1 PIPE, Exhaust LH
14 204344 1 PIPE, Exhaust RH
15 100670 1 CLAMP, U Bolt
16 204345 1 STACK, Exhaust
17 NSI 4 SCREW, Hex. Head
18 NSI 4 NUT
19 100285 12 NUT

June 23, 1998 ADT00112 2-14

FUEL SYSTEM

26
15 27
14 28 2
12
11 30
13 16 10
10
16

21
17 19
1
17 31
20
18
18
3

4
5

8 24 8
9
9 22
9 8
3
9
7
6 8
8 9
7

3
442T/Ti
RETURN LINES 9 29
FROM INJECTORS 8 25
9 23
P002936

June 23, 1998 ADT00113 2-15

FUEL SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 240846 1 HOSE
2 120804 1 ELBOW
3 240848 3 HOSE
4 120150 2 FITTING
5 240863 1 HOSE
6 121195 1 FITTING
7 121196 2 FITTING
8 NSI 14 WASHER
9 NSI 7 BOLT, Banjo
10 120049 2 FITTING
11 183281 1 TANK, Fuel
12 173308 1 COVER, Fuel, Tank
13 201503 1 GASKET
14 100062 6 WASHER, Flat
15 100083 6 SCREW, Hex, Head
16 100146 6 SCREW, Hex, Head
17 100536 12 WASHER
18 100320 6 NUT, Cleavelock
19 290063 1 SEPERATOR, Water
20 220090 1 FILTER, Fuel
21 NSI 1 FILTER, Body
22 NSI 1 PUMP, Lift
23 NSI 1 PUMP, Fuel
24 NSI 1 FILTER, Body
25 NSI 1 FILTER
26 210187 3 SIGHT GLASS
27 100519 3 NUT
28 204178 1 CAP
29 NSI 1 HOSE
30 100086 3 SCREW, Hex, Head
31 100314 3 NUT

June 23, 1998 ADT00113 2-16

STOP CABLE ASSY

3 5

USED ON RQV
GOVERNED ENGINE

7
6
P003432

June 23, 1998 ADT00114 2-17

STOP CABLE ASSY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 174853 1 BRACKET
2 201401 1 CABLE, Stop
3 200034 1 ADJUSTER
4 204032 1 LINK, Forked
5 121020 1 NIPPLE
6 NSI 1 PIN, Split
7 NSI 1 PIN

June 23, 1998 ADT00114 2-18

THROTTLE ASSEMBLY
9 10 11 12 9

18 16

3 4 5
6 7
1
30
24

25
17

AIR SUPPLY
10
25
9

27 22

10 9 20 31
19

29 21
15
20
27
13
30 27
23 28
14

26 22

P004077

June 23, 1998 ADT00115 2-19

THROTTLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210518 1 AIR THROTTLE CONTROL
2 210101 1 VALVE, Throttle
3 203689 1 ROD END
4 101342 1 NUT
5 204980 1 LINKAGE, Actuator
6 100281 1 NUT
7 200779 1 TIE ROD END
8 174855 1 Bracket, Throttle Lever
9 100310 8 NUT
10 100061 13 WASHER
11 161662 1 CABLE CONNECTOR
12 100358 1 WASHER
13 120188 1 REDUCER
14 204455 1 SWITCH
15 125024 1 T-PIECE
16 174854 1 BRACKET, Morse Clamp
17 A2950 6255 1 SENSOR, Throttle Position
18 202456 1 CLAMPBLOCK, Morse
19 100128 2 SCREW, Hex. Head
20 100085 2 SCREW, Hex. Head
21 174483 1 MOUNTING, Throttle Position Sensor
22 121350 2 ELBOW
23 120356 1 BULKHEAD
24 120375 1 ELBOW
25 100081 2 SCREW, Hex. Head
26 240873 1 HOSE ASSY
27 120106 2 CONNECTOR
28 240853 1 HOSE ASSY
29 174852 1 BRACKET, Air Actuator
30 201083 2 SPRING, Pedal Lock
31 210483 1 VALVE, Flow Control

June 23, 1998 ADT00115 2-20

ENGINE COOLING SYSTEM

25

27
29 26 36
43
67 66 23
44 17 15
9 24 20 18 19 20 18 19 16
28
68 65 6 7 32 15
69 44 58
20 44 47 7 9
56 15 3
70 47 4
7 9 57
59 72
73 61 46 8
70 71 48
46 37 5 22
74 58 11 12 13
60 79 12
49
54 47 45
6 50 30
60 53 12 35 41 42 12 14
54 52 11 41
12
44 75
44 12 13
55 51 52
62 63 63 64 69 49 12 41
11 41 21 12 11 8 7 9
47 50 30
43 44 11
2 58 12 45
71 37
70 61 12
10 72 48 11
70
1
20 69 44 44 40 39 38 39 HEADER TANK
29
33 OVERFLOW
60 59 30
44 61
34 34
30 30
31 31

P004451

July 28, 1998 ADT00233 2-21

ENGINE COOLING SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201697 1 RADIATOR
2 172559 1 COWLING
3 182758 1 TANK, Header
4 201641 1 CAP, Radiator
5 201640 1 PRESSURE RELIEF UNIT
6 100312 8 NUT, Nyloc
7 100061 19 WASHER
8 100314 2 NUT, Nyloc
9 100089 10 SCREW, Hex. Head
10 174041 1 BAFFLE, Rubber, LHS
11 130001 A/R HOSE, Pushlock
12 200061 11 CLAMP
13 120162 2 ADAPTOR, Barbed Hose
14 202485 1 SWITCH, Cooling Water Level
15 200092 4 CLAMP
16 201638 1 HOSE, Radiator
17 173780 1 PIPE
18 201438 2 P CLIPS
19 100083 2 SCREW, Hex. Head
20 100310 8 NUT, Nyloc
21 173148 1 PIPE, Vent
22 100497 6 CAPSCREW, Soc. Head
23 100064 16 WASHER, Flat
24 160445 2 SPACER, Washer
25 100173 2 BOLT, Hex. Head
26 160445 4 SPACER
27 200173 2 MOUNTING, Megi
28 100320 2 NUT, Cleavelock
29 100271 10 NUT, Cleavelock
30 100059 8 WASHER, Flat
31 100117 4 BOLT, Hex. Head
32 203538 1 CLAMP, T Bolt
33 182856 2 ROD, Stabiliser
34 200043 4 ROD END
35 174662 1 BRACKET

July 28, 1998 ADT00233 2-22

ENGINE COOLING SYSTEM

25

27
29 26 36
43
67 66 23
44 17 15
9 24 20 18 19 20 18 19 16
28
68 65 6 7 32 15
69 44 58
20 44 47 7 9
56 15 3
70 47 4
7 9 57
59 72
73 61 46 8
70 71 48
46 37 5 22
74 58 11 12 13
60 79 12
49
54 47 45
6 50 30
60 53 12 35 41 42 12 14
54 52 11 41
12
44 75
44 12 13
55 51 52
62 63 63 64 69 49 12 41
11 41 21 12 11 8 7 9
47 50 30
43 44 11
2 58 12 45
71 37
70 61 12
10 72 48 11
70
1
20 69 44 44 40 39 38 39 HEADER TANK
29
33 OVERFLOW
60 59 30
44 61
34 34
30 30
31 31

P004451

July 28, 1998 ADT00233 2-23

ENGINE COOLING SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 201644 1 ELBOW, Rubber
37 120161 2 ADAPTOR, Barbed Hose
38 120137 1 FITTING
39 100530 2 WASHER, Copper
40 120765 1 BOLT, Banjo
41 203927 4 GROMMET
42 173149 1 PIPE, Vent
43 100083 16 SCREW, Hex. Head
44 100062 42 WASHER, Flat
45 100706 2 SCREW, Hex. Head
46 203540 2 CLAMP, T - Bolt
47 204030 5 CLAMP, Stepless Spring
48 120212 2 ADAPTOR, Swivel
49 100504 2 SCREW, Hex Self - Tapg
50 201439 2 P - Clips
51 174814 1 BRACKET, Mounting
52 100966 2 NUT, Cleveloc
53 100064 2 WASHER, Flat
54 100285 2 NUT, Cleveloc
55 174741 1 PIPE, Radiator
56 174740 1 PIPE, Joint
57 201646 1 HOSE, Radiator
58 201675 1 HOSE, Radiator
59 100543 7 WASHER
60 100569 11 BOLT
61 100312 8 NUT, Nyloc
62 100115 4 BOLT
63 100316 8 WASHER
64 100394 4 NUT, Nyloc
65 171642 1 BRACKET, Intercooler
66 174927 2 PLATE, Baffle
67 910149 A/R TRIM
68 172764 1 BAFFLE, Rubber
69 100731 7 SCREW, Hexhd
70 100358 12 WASHER, Flat

July 28, 1998 ADT00233 2-24

ENGINE COOLING SYSTEM

25

27
29 26 36
43
67 66 23
44 17 15
9 24 20 18 19 20 18 19 16
28
68 65 6 7 32 15
69 44 58
20 44 47 7 9
56 15 3
70 47 4
7 9 57
59 72
73 61 46 8
70 71 48
46 37 5 22
74 58 11 12 13
60 79 12
49
54 47 45
6 50 30
60 53 12 35 41 42 12 14
54 52 11 41
12
44 75
44 12 13
55 51 52
62 63 63 64 69 49 12 41
11 41 21 12 11 8 7 9
47 50 30
43 44 11
2 58 12 45
71 37
70 61 12
10 72 48 11
70
1
20 69 44 44 40 39 38 39 HEADER TANK
29
33 OVERFLOW
60 59 30
44 61
34 34
30 30
31 31

P004451

July 28, 1998 ADT00233 2-25

ENGINE COOLING SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 100252 6 SCREW, Hexhd
72 172689 6 L-BRACKET, Cooler Bracket Mounting
73 174047 1 BAFFLE, Rubber RHS
74 101309 7 WASHER, Fender
75 171620 1 GUARD, Fan

July 28, 1998 ADT00233 2-26

July 24, 1998 SECTION 3 POWER TRAIN 3-1
 SECTION 3
POWER TRAIN

July 24, 1998 SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS

2
1

4
5,6
14
13

15
18
17 19

12 20

11

10

9 17
16 20
8 21

P004323

August 6, 1998 ADT00256 3-3

TRANSMISSION AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190856 1 TRANSMISSION
2 190613 1 DIPSTICK
3 190611 1 TUBE, Dipstick
4 172522 2 SPACER, Gearbox
5 183671 1 MOUNTING, Transmission, RH
6 183672 1 MOUNTING, Transmission, LH
7 100410 4 NUT, Cleavelock
8 172232 A/R SHIM, Spacer
9 203761 4 MOUNTING, Rubber
10 161809 4 SLEEVE
11 172234 4 SPACER
12 100165 4 BOLT, Hex. Head
13 100329 12 BOLT, Hex. Head
14 101308 12 WASHER
15 100739 4 BOLT, Hex. Head
16 220846 1 FLANGE, Head, Serated
17 A2951 1437 2 O - RING
18 160899 1 PLATE, Retainer, Flange Head
19 A2951 1444 1 O - RING
20 100786 2 BOLT, Hex. Head
21 173364 1 PLATE, Lock, Output Flange

August 6, 1998 ADT00256 3-4

TRANSMISSION COOLING LAYOUT

1
OIL COOLER

11 16
10
ALLISON TRANSMISSION
5 6
15

12
13 14 7
18
17
19

P004454

July 28, 1998 ADT00234 3-5

TRANSMISSION COOLING LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203860 1 OIL COOLER
2 120025 2 ELBOW
3 240907 1 HOSE, Assy
4 240605 1 HOSE Assy
5 120196 1 PLUG
6 120145 1 PLUG
7 120988 1 ADAPTOR
8 120812 1 ELBOW
9 120033 1 CONNECTOR
10 172351 1 CLIP, Tab
11 203924 1 GROMMET
12 172350 1 CLIP, Slotted
13 100316 1 NUT
14 174827 1 MOUNTING
15 100148 2 WASHER
16 100114 2 BOLT
17 200384 1 SENDER
18 120182 1 BUSH
19 204549 1 THERMOSTAT

July 28, 1998 ADT00234 3-6

TRANSFER CASE AND MISCELLANEOUS PARTS
6

1
5

9 10

14
11
15
12

13 9
10

14
13
8
7
3
4
6 5
P003199

June 24, 1998 ADT00121 3-7

TRANSFER CASE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250456 1 TRANSFER CASE
2 183134 2 BRACKET, Mounting, Top
3 183135 2 BRACKET, Mounting, Bottom
4 203761 4 MOUNTING, Rubber
5 172234 A/R SPACER, Shim
6 100165 4 BOLT, Hex. Head
7 161809 4 SLEEVE
8 172232 A/R SPACER, Shim
9 100010 16 WASHER, Flat
10 100128 16 SCREW, Hex. Head
11 100085 2 SCREW, Hex. Head
12 100064 2 WASHER
13 200861 1 STRAP, Earth
14 100532 4 WASHER
15 100410 4 NUT, Cleavelock

June 24, 1998 ADT00121 3-8

COOLING CIRCUIT TRANSFER CASE

7 10 9 8

1
5 4 3

21
19

NOTE: SHORT THREADED SIDE 18

FACES THE TRANSFER CASE
2 6 31
39 40 41 42
20
35 34 33
36

16 17
11 14

15
4 38
37 32

30

13 23 24 29
12

22
25 28

26
27 P004069

June 24, 1998 ADT00122 3-9

COOLING CIRCUIT TRANSFER CASE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201382 1 COOLER, Hayden
2 201377 4 MOUNTING, Rubber
3 100089 2 SCREW, Hex. Head
4 100064 4 WASHER, Flat
5 100314 2 NUT
6 173575 1 MOUNTING
7 202727 1 FAN
8 100079 4 SCREW, Hex. Head
9 100061 4 WASHER
10 100396 4 NUT
11 120003 1 CONNECTOR
12 240357 1 HOSE ASSY
13 174824 1 BRACKET, Mounting
14 121053 1 CONNECTOR
15 120186 1 T PIECE
16 120182 1 REDUCER
17 204549 1 THERMOSTAT
18 240684 1 HOSE ASSY
19 174823 1 BRACKET, Mounting
20 190031 1 ADAPTOR
21 250456 1 TRANSFER CASE
22 120974 1 CONNECTOR
23 120799 1 BANJO
24 101313 1 WASHER
25 121231 1 CONNECTOR
26 120818 1 ELBOW
27 174822 1 BRACKET, Mounting
28 240724 1 HOSE ASSY
29 190115 1 SWIVEL
30 120121 1 FITTING
31 204206 2 STUD
32 210647 1 PUMP
33 173467 1 COUPLING
34 100993 5 SCREW, Cap
35 174820 1 COVER, Pump

June 24, 1998 ADT00122 3-10

COOLING CIRCUIT TRANSFER CASE

7 10 9 8

1
5 4 3

21
19

NOTE: SHORT THREADED SIDE 18

FACES THE TRANSFER CASE
2 6 31
39 40 41 42
20
35 34 33
36

16 17
11 14

15
4 38
37 32

30

13 23 24 29
12

22
25 28

26
27 P004069

June 24, 1998 ADT00122 3-11

COOLING SYSTEM TRANSFER CASE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120122 1 FITTING
37 120008 1 CONNECTOR
38 100285 2 NUT
39 210459 1 PUMP
40 100244 2 BOLT
41 ST20006 1 PLATE, Mounting
42 203297 1 COUPLING

June 24, 1998 ADT00122 3-12

TRANSFER CASE

P004079

April 14, 1998 250456 3-13

TRANSFER CASE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250456 1 TRANSFER CASE

April 14, 1998 250456 3-14

TRANSFER CASE HOUSING

14
13 7

1 7

12
3 9

10
4 12
7
7 12
9
7
5 7
12
16
8
15
11

12
6

12
8

P004080

April 14, 1998 250456 3-15

TRANSFER CASE HOUSING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ST20113 1 HOUSING, Front
2 ST20109 1 HOUSING, Rear
3 NSI 2 PIN, Dowel
4 NSI 6 BOLT, Hex. Head
5 NSI 9 BOLT, Hex. Head
6 NSI 11 BOLT, Hex. Head
7 NSI 12 PLUG, Core
8 ST20007 2 PLUG, Drain
9 NSI 2 PLUG, Drain
10 NSI 1 PLUG, Drain
11 D1118737 1 PLUG, Drain
12 NSI 6 RING, Sealing
13 ST20098 1 BREATHER
14 NSI 1 BOLT, Lifting Eye
15 NSI 2 PIN
16 NSI 1 PLATE

April 14, 1998 250456 3-16

INPUT SHAFT COVER

4 12
1
11
2
16
8 6 7 10 9 13 11 5

15

14
7

P004081

April 14, 1998 250456 3-17

INPUT SHAFT COVER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ST20103 1 SHAFT, Input
2 ST20009 1 WASHER, Baffle
3 ST20002 1 SLEEVE, Drive
4 ST20004 1 GEAR, Drive
5 ST20114 1 GEAR, Drive
6 ST20104 1 COVER, Bearing
7 ST20107 2 PIN, Dowel
8 100114 6 BOLT, Hex. Head
9 ST20105 1 RING
10 ST20106 1 RING
11 ST20013 2 BEARING, Taper Roller
12 ST20115 1 NUT
13 ST20014 1 SHIM, 1.25
13 ST20015 1 SHIM, 1.30
13 ST20016 1 SHIM, 1.40
13 ST20017 1 SHIM, 1.50
13 ST20018 1 SHIM, 1.60
13 ST20019 1 SHIM, 1.70
13 ST20020 1 SHIM, 1.80
13 ST20021 1 SHIM, 1.85
14 NSI 1 PLATE, Intermediate
15 ST20099 1 COVER
16 NSI 6 BOLT, Hex. Head

April 14, 1998 250456 3-18

DOUBLE GEAR

13 11
14

10
1 7 2
12

8 7
5

6
3

P004082

April 14, 1998 250456 3-19

DOUBLE GEAR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ST20116 1 GEAR, Double
2 ST20117 1 NUT
3 NIS 1 PLATE, Cover
4 NSI 1 PIN, Spring
5 NSI 1 COVER
6 100993 5 BOLT, Hex. Head
7 ST20025 2 BEARING, Roller
8 ST20026 1 SHIM, 0.60
8 ST20027 1 SHIM, 0.80
8 ST20028 1 SHIM, 1.00
9 NSI 1 HOUSING, Speedometer
10 ST20108 6 COVER
11 NSI 1 BOLT, Hex. Head
12 ST20029 1 GEAR, Speedometer, Driving
13 NSI 1 PLUG, Drain
14 D1118737 1 RING, Sealing

April 14, 1998 250456 3-20

OUTPUT SHAFT COVER

48 50

47
49
46

51
2
13 11 52
16
12
16 14 45
3 10 15 44
6 17
4 7
8 9 43
27
40
25
19
42
5 41

28

18 20 22
30 31 35
36
24 37 38
22 23
23 1
21 26
28 34 39
32
33
34
29

P004083

April 14, 1998 250456 3-21

OUTPUT SHAFT COVER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 HOUSING, Bearing
2 ST20088 1 FORK, Shift
3 NSI 1 COVER
4 ST20112 3 COVER
5 100078 1 BOLT, Hex. Head
6 ST20089 1 NUT
7 ST20090 1 NUT
8 ST20091 1 SWITCH, Pressure
9 D1118915 1 RING, Sealing
10 ST20092 1 BUSH
11 ST20093 1 WASHER
12 ST20078 1 PISTON
13 ST20095 1 SPRING, Pressure
14 ST20079 1 CUP, Selaing
15 ST20080 1 RING, Sealing
16 ST20081 2 RING, Retaining
17 ST20031 1 SHAFT, Output
18 ST20032 1 BEARING
19 ST20033 1 RING, Retaining
20 ST20034 1 SLEEVE
21 ST20035 1 POT, Sealing
22 NSI 1 RING
23 NSI 1 RING
24 NSI 3 BOLT, Stud
25 NSI 7 BOLT, Stud
26 NSI 10 NUT
27 ST20038 1 BEARING, Roller
28 ST20118 1 GEAR, Drive
29 NSI 12 SCREW, Hex. Head
30 ST20110 6 BOLT
31 ST20048 5 BOLT
32 ST20049 5 GEAR, Planetary
33 ST20050 10 BEARING, Needle
34 ST20051 10 WASHER, Thrust
35 ST20052 5 PIN

April 14, 1998 250456 3-22

OUTPUT SHAFT COVER

48 50

47
49
46

51
2
13 11 52
16
12
16 14 45
3 10 15 44
6 17
4 7
8 9 43
27
40
25
19
42
5 41

28

18 20 22
30 31 35
36
24 37 38
22 23
23 1
21 26
28 34 39
32
33
34
29

P004083

April 14, 1998 250456 3-23

OUTPUT SHAFT COVER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 ST20053 5 SPRING, Pressure
37 ST20054 1 BEARING, Roller
38 ST20055 1 SHAFT, Output
39 ST20056 1 GEAR, Hollow
40 ST20057 1 RING, Retaining
41 ST20058 1 BEARING, Roller
42 ST20059 1 WASHER, Baffle
43 ST20060 1 SUPPORT, Bearing
44 ST20061 1 BEARING
45 ST20062 1 BEARING, Roller
46 ST20063 1 BOLT, Locking
47 ST20064 1 SHIM, 0.75
47 ST20065 1 SHIM, 0.80
47 ST20066 1 SHIM, 0.90
47 ST20067 1 SHIM, 1.00
47 ST20068 1 SHIM, 1.25
48 ST20119 1 COVER, Bearing
49 ST2001 1 POT, Sealing
50 ST20105 1 RING, Sealing
51 ST20103 1 RING, Sealing
52 100114 7 BOLT, Hex. Head
53 ST20039 1 SHIM, 1.25
53 ST20040 1 SHIM, 1.30
53 ST20041 1 SHIM, 1.40
53 ST20042 1 SHIM, 1.50
53 ST20043 1 SHIM, 1.60
53 ST20044 1 SHIM, 1.70
53 ST20045 1 SHIM, 1.80
54 NSI 1 PLATE, Cover

April 14, 1998 250456 3-24

FLANGES

3
4

1
2

7
5

P004084

April 14, 1998 250456 3-25

FLANGES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ST20097 1 FLANGE
2 ST20070 2 NUT
3 100444 4 BOLT, Hex. Head
4 NSI 4 PLUG
5 ST20071 1 FLANGE
6 ST20072 1 NUT, Collar
7 ST20069 1 FLANGE

April 14, 1998 250456 3-26

PNEUMATIC GEAR SHIFTING

14 17 15
11 13
16
17 6

8
2 12
7
3
1
10
5 4 9
18
19
24 21
23 22

20

P004085

April 14, 1998 250456 3-27

PNEUMATIC GEAR SHIFTING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ST20001 1 FORK, Shift
2 ST20072 2 SLIDER
3 ST20073 1 ROD, SHift
4 ST20074 1 SPRING, Pressure
5 ST20075 1 WASHER
6 ST20076 1 CYLINDER, Shifting
7 ST20080 1 O RING
8 ST20078 1 PISTON
9 ST20079 1 CUP, Sealing
10 ST20081 1 RING, Retaing
11 ST20077 1 COVER
12 NSI 3 BOLT, Hex. Head
13 ST20094 1 SCREW, Hex. Head
14 ST20084 1 NUT
15 ST20082 2 REDUCER
16 NSI 1 PLUG
17 AD140028 2 RING, Sealing
18 ST20087 1 PLATE
19 100086 2 BOLT, Hex. Head
20 ST20084 1 NUT
21 ST20083 1 SCREW, Adjusting
22 ST20085 1 BOLT
23 ST20086 1 SWITCH, Pressure
24 D1118915 1 RING, Sealing

April 14, 1998 250456 3-28

PROPSHAFT LAYOUT

13 14 15

6 16 17
6 9
6

12

8 11 1
10
2
7

18 19
3 2

6
6

P004328

29July 31, 1998 ADT00238 3-29

PROPSHAFT LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290231 1 PROPSHAFT
2 290201 2 PROPSHAFT
3 250456 1 DROP BOX
4 190856 1 TRANSMISSION
5 250379 1 ENGINE
6 100720 32 BOLT
7 166851 1 DRIVESHAFT
8 290197 1 PROPSHAFT
9 100767 4 BOLT
10 162043 1 DISC, Park, Brake
11 290196 1 PROPSHAFT
12 290580 1 PROPSHAFT
13 100083 6 SCREW, Cap, Countersunk
14 100731 6 BOLT, Hex Head
15 100966 6 NUT
16 100721 4 SCREW, Hex Head
17 101360 4 NUT
18 100973 4 NUT
19 100739 4 SCREW, Hex Head

30July 31, 1998 ADT00238 3-30

PROPSHAFT

P002943

February 16, 1996 290196 3-31

PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290196 1 PROPSHAFT ASSEMBLY
2 202500 2 CROSS AND ROLLER
3 100720 8 BOLT, Hex

February 16, 1996 290196 3-32

PROPSHAFT

P002944

February 16, 1996 290197 3-33

PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290197 PROPSHAFT ASSEMBLY
2 202500 2 CROSS AND ROLLER
3 100720 8 BOLT, Hex

February 16, 1996 290197 3-34

PROPSHAFT

P004072

February 16, 1996 290231 3-35

PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290231 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 204105 2 CROSS AND ROLLER
4 NSI 2 FLANGE

February 16, 1996 290231 3-36

PROPSHAFT

P003060

October 4, 1996 290580 3-37

PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290580 1 PROPSHAFT
2 NSI 1 TUBE
3 NSI 2 CROSS AND ROLLER
4 NSI 2 FLANGE

October 4, 1996 290580 3-38

PROPSHAFT (UP TO 02/04/97)

P003856

April 24, 1998 290201 3-39

PROPSHAFT (UP TO 02/04/97)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290201 1 PROPSHAFT
2 202500 1 U-JOINT ASSEMBLY
3 100720 8 BOLT, Hex. Head

April 24, 1998 290201 3-40

DRIVELINE

14 2
11 1
3

5
6
10 8

3
12

6
13

5
4

2 14

P004337

June 26, 1998 ADT00126 3-41

DRIVELINE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190564 1 YOKE
2 221176 2 NUT
3 140581 2 SEAL
4 204830 1 YOKE
5 161584 2 COVER
6 150081 2 BEARING
7 161569 1 RING, Retaining
8 166851 1 SHAFT, Thru- Drive
9 162043 1 DISC, Park Brake
10 120807 1 ELBOW
11 120148 1 CONNECTOR
12 100733 8 SCREW, Hex. Head
13 100767 4 BOLT, Hex. Head
14 221175 2 WASHER

June 26, 1998 ADT00126 3-42

SUSPENSION STRUT

1 WARNING
29 PRESSURISED GAS

REFER TO OPERATORS
20
MANUAL FOR CORRECT
DISASSEMBLY
3 25 PROCEDURE
204619

27 8 2

26
6
19

9
17 18
16

28

24
6

23

22
15
13 14

21

12 P004157
11
10

April 14, 1998 230310 3-43

SUSPENSION STRUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230310 1 SUSPENSION STRUT
2 182685 1 BARREL
3 210695 1 CHARGING VALVE STUD ASSY
4 190742 1 PLUG
5 210696 1 CAP, Valve
6 203739 2 BRACKET, Spherical
7 140314 1 KIT, Seal, Suspension Strut
8 140189 1 O RING
9 202280 1 TAPE, Piston, Guide
10 140221 1 O RING
11 140406 1 RING, Back Up
12 140367 1 O RING
13 140285 1 SEAL
14 140286 1 SEAL
15 140284 1 SEAL
16 100213 1 SCREW, Cap, Socket Head
17 100059 1 WASHER, Flat-Hardened
18 161305 1 PISTON
19 182737 1 ROD
20 Z0635460021 1 BALL
21 161235 1 NECKBUSH
22 200088 1 CLAMP
23 202489 1 BELLOW, Rubber
24 200085 1 CLAMP
25 204619 1 DECAL, Warning Suspension Cylinder
26 100209 2 SCREW, Hex. Head
27 177509 1 GUARD

April 14, 1998 230310 3-44

FRONT AXLE MISCELLANEOUS PARTS

8 2
4 10

8 4
7
6
11
5
13

1 11
6
9
12

June 25, 1998 ADT00127 3-45

FRONT AXLE MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 340040 1 AXLE, Front
2 181018 1 LINK
3 230310 2 CYLINDER
4 203739 6 BEARING, Spherical
5 203738 1 BEARING, Spherilastic
6 101325 12 BOLT, Hex. Head
7 101326 4 BOLT, Hex. Head
8 100322 2 NUT
9 100123 8 SCREW, Cap
10 161377 1 PIN
11 162832 2 SPACER
12 162348 1 CAOVER
13 101325 4 BOLT, Hex. Head

June 25, 1998 ADT00127 3-46

FRONT AXLE ASSEMBLY

5
1
3
4
42
35 48
2 34
33 47

30 31
29 40 41
39

21
38
37
22 36
6 18 20
19 32
7 16
28
27

23 24 26
15 25 45
9
17 49
52 46
11 43 44
8
10
50 54
12 55

13 14
14
12

51 53
43
44 P004170

April 8, 1998 340040 3-47

FRONT AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 340040 1 AXLE ASSEMBLY
2 101991 40 SCREW, Cap
3 160720 2 HOLDER, Caliper
4 160710 2 SHAFT, Stub
5 201785 2 SHAFT, Side
6 100214 60 BOLT
7 120396 4 PLUG
8 161568 1 SPACER, Diff Input
9 140262 6 O RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylinderical
12 160748 12 PLANET, Thrust
13 160867 12 SPACER, Roller Planet
14 203366 6 PINION, Planet
15 201748 6 CIRCLIP, External
16 160194 2 PLUG, Thrust, Bronze
17 161691 2 CARRIER, Planet
18 201747 2 CIRCLIP, External, Shaft, Side
19 203365 2 GEAR, Sun
20 161138 2 WASHER, Thrust, Gear, Sun
21 201745 2 PIN, Nut, Lock
22 201744 2 CLIP, Spring
23 160722 2 NUT, Lock Hub
24 190525 2 WASHER, Heat Treated
25 201782 2 GEAR, Ring
26 160711 2 CARRIER, Gear Ring
27 150112 2 CONE, Bearing
28 150113 2 CUP, Bearing
29 171108 8 PLATE, Retainer
30 160360 8 PLATE, Lock
31 100149 16 SCREW, Set. Hex
32 160717 2 HUB
33 100510 24 NUT, Wheel
34 100521 24 WASHER, Stud, Wheel
35 100511 24 STUD, Wheel

April 8, 1998 340040 3-48

FRONT AXLE ASSEMBLY

5
1
3
4
42
35 48
2 34
33 47

30 31
29 40 41
39

21
38
37
22 36
6 18 20
19 32
7 16
28
27

23 24 26
15 25 45
9
17 49
52 46
11 43 44
8
10
50 54
12 55

13 14
14
12

51 53
43
44 P004170

April 8, 1998 340040 3-49

FRONT AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 150110 2 CONE, Bearing
37 150111 2 CUP, Bearing
38 160714 2 DISC
39 100461 60 SCREW, Cap
40 161280 2 CARRIER, Seal
41 101997 24 SCREW, Cap
42 140469 2 SEAL, Cassette
43 290084 2 CALIPER, Brake, LH
44 290085 2 CALIPER, Brake, RH
45 290086 4 SET CALIPER FIXING PART
46 210038 1 AIRSHIFT UNIT
47 161281 2 LABRINTH
48 140240 2 O RING
49 240830 1 YOKE
50 310083 1 DIFFERENTIAL ASSY
51 183660 1 HOUSING, Banjo, Front
52 120334 1 PLUG
53 190365 1 PLUG, Magnetic
54 100230 12 SCREW, Cap
55 100536 12 WASHER, Hardened

April 8, 1998 340040 3-50

DIFFERENTIAL ASSEMBLY
65
62 64

1
61 66
11
60
12
3
9 8 63 22

68
2
15
21 17
12 25 19
10 28
13 27
5 1
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 34
20 70 35 36
7
37,38

24
45
4
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58

P004066

February 18, 1998 310083 3-51

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310083 1 CARRIER, Differential
2 NSI 1 CAP, Bearing, RH
3 NSI 1 CAP, Bearing, LH
4 221493 1 CROWN WHEEL AND PINION SET
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, Cap
10 221028 4 WASHER, Flat
11 221030 2 LOCK, Adjuster
12 221031 2 PIN, Cotter
13 221032 2 BUSHING, Dowel
14 221159 1 DIFF BEARING ADJUSTER RH
15 221046 1 DIFF BEARING ADJUSTER LH
16 221160 1 CUP, Bearing, RH
17 221048 1 CUP, Bearing, LH
18 221161 1 CONE, Bearing, RH
19 221049 1 CONE, Bearing, LH
20 221088 1 SPIDER
21 221090 16 BOLT
22 221091 16 NUT
23 221177 1 DIFF CASE ASSY
24 221054 12 SCREW, CAP
25 221093 2 GEAR, Side
26 221084 1 WASHER, Thrust Side Gear (RH)
27 221086 4 PINION, Side
28 221087 4 WASHER
29 221120 1 CUP, Bearing
30 220530 1 CUP, Bearing
31 221119 1 CONE, Bearing
32 220524 1 BEARING, Cone
33 220527 1 SHAFT
34 220525 1 GEAR
35 220526 1 COVER, Diff, Carrier

February 18, 1998 310083 3-52

DIFFERENTIAL ASSEMBLY
65
62 64

1
61 66
11
60
12
3
9 8 63 22

68
2
15
21 17
12 25 19
10 28
13 27
5 1
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 34
20 70 35 36
7
37,38

24
45
4
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58

P004066

February 18, 1998 310083 3-53

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 221132 10 WASHER, Lock
37 221130 1 SCREW, Cap
38 221129 9 SCREW, Cap
39 221121 A/R SHIM 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, Bearing Cover
41 220529 1 SEAL, Oil
42 220532 1 WASHER
43 221176 1 NUT
44 222029 5 SCREW, Cap
45 221165 1 BEARING
46 221024 2 CONE, Bearing
47 221172 1 WASHER
48 220531 1 SPACER
48 221055 A/R SPACER, Bearing 0.179"
48 221056 A/R SPACER, Bearing 0.180"
48 221052 A/R SPACER, Bearing 0.181"
48 221058 A/R SPACER, Bearing 0.182"
48 221059 A/R SPACER, Bearing 0.183"
48 221060 A/R SPACER, Bearing 0.184"
48 221061 A/R SPACER, Bearing 0.185"
48 221062 A/R SPACER, Bearing 0.186"
48 221063 A/R SPACER, Bearing 0.187"
48 221064 A/R SPACER, Bearing 0.188"
48 221065 A/R SPACER, Bearing 0.189"
48 221066 A/R SPACER, Bearing 0.190"
48 221067 A/R SPACER, Bearing 0.191"
48 221068 A/R SPACER, Bearing 0.192"
48 221069 A/R SPACER, Bearing 0.193"
49 221074 2 CUP, Bearing
50 221140 A/R SHIM 0.003"
50 221141 A/R SHIM 0.005"
50 221142 A/R SHIM 0.010"

February 18, 1998 310083 3-54

DIFFERENTIAL ASSEMBLY
65
62 64

1
61 66
11
60
12
3
9 8 63 22

68
2
15
21 17
12 25 19
10 28
13 27
5 1
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 34
20 70 35 36
7
37,38

24
45
4
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58

P004066

February 18, 1998 310083 3-55

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
50 221143 A/R SHIM 0.020"
51 221147 1 CAGE, Bearing
52 100328 6 WASHER
53 221171 2 PIN, Dowel
54 220528 1 GEAR, Helical
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, Snap Bearing
58 221151 1 PIN
59 221145 6 SCREW, Cap
60 221017 1 RING, Snap, Driver
61 221016 1 DRIVER, Plate, Friction
62 221014 13 PLATE, Friction, Tanged
63 221015 12 PLATE, Friction, Splined
64 221018 1 PLATE, Pressure
65 221019 1 RIN, Snap, Plate, Pressure
66 221020 12 SPRING, Compression
67 251021 1 CASE, Differential Carrier
68 221013 1 CLUTCH, Sliding
69 221085 1 WASHER, Thrust Side Gear (LH)

February 18, 1998 310083 3-56

REAR SUSPENSION
5 24 23
5
24
23 25
1
17 5
7
22
18
19 5 19
4 19
18
17

5
5 18 17

7 10
11
21
12

14
17
15

20 9
18
8
2 5
13

16
17
5
19 18
8
26

P004332

June 25, 1998 ADT00129 3-57

REAR SUSPENSION
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 182900 2 BEAM, Walking
2 340048 1 AXLE, T/DRIVE
3 340046 1 AXLE, R/DRIVE
4 181489 2 LINK, Drag
5 203739 8 BEARING, Spherical
6 201531 4 BLOCK, Sandwich
7 201762 4 BEARING
8 170548 8 PLATE, Lock
9 172518 4 PLATE, Spacer
10 180992 2 PLUG, Taper
11 100537 12 WASHER
12 100171 12 SCREW, Hex. Head
13 190420 4 CHAIN TIE
14 101991 16 SCREW, Cap
15 100532 16 WASHER
16 100322 16 NUT
17 100777 28 NUT
18 100547 28 WASHER, Flat
19 101325 24 BOLT, Hex. Head
20 101326 4 BOLT, Hex. Head
21 181027 1 LINK
22 181491 1 LINK, Rear
23 100750 4 BOLT, Hex. Head
24 161817 4 SPACER
25 181490 1 LINK, Drag
26 181187 3 LINK, Drag
27 161284 2 WASHER
28 161285 2 WASHER

June 25, 1998 ADT00129 3-58

THRU-DRIVE AXLE ASSEMBLY

4
3 42

2 35 48
33 34

47

5 31
66 30
67
65 29
41
40
39
21
17 38
8 22 36
20
19 37
18
16
32
28 49
27 50 45
26 46
7
25 43 44
24 52
51
23
56
11 15

10

9
12
14 62 58
13
14 63 59
64 57 60
12 61
55
54 53
P004171

April 9, 1998 340048 3-59

THRU-DRIVE AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 340048 1 AXLE ASSEMBLY
2 101991 28 SCREW, Cap
3 190459 2 HOLDER, Caliper
4 160710 2 SHAFT, Stub
5 100467 12 SCREW, Hex. Head
6 201785 2 SHAFT, Side
7 120396 4 PLUG
8 100214 60 BOLT
9 140262 6 O RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylinderical
12 160748 12 PLANET, Thrust
13 160867 12 SPACER, Roller Planet
14 203366 6 PINION, Planet
15 201748 6 CIRCLIP, External
16 160194 2 PLUG, Thrust, Bronze
17 161691 2 CARRIER, Planet
18 201747 2 CIRCLIP, External, Shaft, Side
19 203365 2 GEAR, Sun
20 161138 2 WASHER, Thrust, Gear, Sun
21 201745 2 PIN, Nut, Lock
22 201744 2 CLIP, Spring
23 160722 2 NUT, Lock Hub
24 190525 2 WASHER, Heat Treated
25 201782 2 GEAR, Ring
26 160711 2 CARRIER, Gear Ring
27 150112 2 CONE, Bearing
28 150113 2 CUP, Bearing
29 171108 8 PLATE, Retainer
30 160360 8 PLATE, Lock
31 100149 16 SCREW, Set. Hex
32 160717 2 HUB
33 100510 24 NUT, Wheel
34 100521 24 WASHER, Stud, Wheel
35 100511 24 STUD, Wheel

April 9, 1998 340048 3-60

THRU-DRIVE AXLE ASSEMBLY

4
3 42

2 35 48
33 34

47

5 31
66 30
67
65 29
41
40
39
21
17 38
8 22 36
20
19 37
18
16
32
28 49
27 50 45
26 46
7
25 43 44
24 52
51
23
56
11 15

10

9
12
14 62 58
13
14 63 59
64 57 60
12 61
55
54 53
P004171

April 9, 1998 340048 3-61

THRU-DRIVE AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 150110 2 CONE, Bearing
37 150111 2 CUP, Bearing
38 160714 2 DISC
39 100461 60 SCREW, Cap
40 161280 2 CARRIER, Seal
41 101997 24 SCREW, Cap
42 140469 2 SEAL, Cassette
43 290084 2 CALIPER, Brake, LH
44 290085 2 CALIPER, Brake, RH
45 290086 4 SET CALIPER FIXING PART
46 210038 1 AIRSHIFT UNIT
47 161281 2 LABRINTH
48 140240 2 O RING
49 240830 1 YOKE
50 310304 1 DIFFERENTIAL ASSY
51 183661 1 HOUSING, Banjo, Front
52 120334 1 PLUG
53 220014 1 PLUG, Magnetic
54 201197 1 YOKE, Output
55 202120 1 COVER
56 100726 12 BOLT
57 100726 12 SCREW, Cap
58 174318 11 SPACER
59 101321 12 WASHER
60 101331 7 BOLT
61 100769 1 BOLT
62 100591 4 DOWEL
63 161217 4 STUD
64 101330 4 NUT
65 100807 3 SCREW, Cap
66 188125 1 MOUNTING, Scraper
67 188126 1 BLADE, Scraper

April 9, 1998 340048 3-62

REAR AXLE ASSEMBLY
5

4
49
1 54
3 43
48

36
35
34 8

55 32
31
30
42
2
41
40
22
39
18 23
6 38
21 37
20
19
33
56
29
28
17 27 44 50 51 45
48
7 26
16 15
25 48
10 24

11
9

12
13
14
13 52 53
12

P004173

April 9, 1998 340046 3-63

REAR AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 340046 1 REAR AXLE ASSEMBLY STD (3.7:1)
2 100467 28 SCREW, Cap
3 190459 2 HOLDER, Caliper
4 160710 2 SHAFT, Stub
5 201785 2 SHAFT, Side
6 100214 60 BOLT
7 120396 4 PLUG
8 161281 2 LABRINTH
9 140262 6 O-RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylinderical
12 160748 12 PLANET, Thrust
13 203366 3 PINION, Planet
14 160867 60 SPACER
15 120334 1 PLUG
16 201748 6 CIRCLIP, External
17 160194 2 PLUG, Thrust, Bronze
18 161691 2 CARRIER, Planet
19 201747 2 CIRCLIP, External, Shaft, Side
20 203365 2 PINION, Sun
21 160719 2 WASHER, Thrust, Gear, Sun
22 201745 2 PIN, Nut, Lock
23 201744 2 CLIP, Spring
24 160722 2 NUT, Lock, Hub
25 190525 2 WASHER, Heat Treated
26 201782 2 GEAR, Ring
27 160711 2 CARRIER, Gear, Ring
28 150112 2 CONE, Bearing
29 150113 2 CUP, Bearing
30 171108 4 PLATE, Retainer
31 160360 4 PLATE, Lock
32 100149 8 SCREW, Set, Hex
33 160717 1 HUB
34 100510 24 NUT, Wheel
35 100521 24 WASHER, Stud, Wheel

April 9, 1998 340046 3-64

REAR AXLE ASSEMBLY
5

4
49
1 54
3 43
48

36
35
34 8

55 32
31
30
42
2
41
40
22
39
18 23
6 38
21 37
20
19
33
56
29
28
17 27 44 50 51 45
48
7 26
16 15
25 48
10 24

11
9

12
13
14
13 52 53
12

P004173

April 9, 1998 340046 3-65

REAR AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100511 24 STUD, Wheel
37 150110 2 CONE, Bearing
38 150111 2 CUP, Bearing
39 160714 2 DISC
40 100461 60 SCREW, Cap
41 160597 2 CARRIER, Seal
42 101997 24 SCREW, Cap
43 140469 2 SEAL, Oil, Cassette
44 290084 2 CALIPER, Brake, LH
45 290085 2 CALIPER, Brake, RH
46 140240 2 O RING
47 100230 12 SCREW, Cap
48 100807 3 SCREW, Cap
49 188120 2 BLADE
50 201197 1 YOKE
51 310096 1 DIFFERENTIAL ASSY
52 183662 1 HOUSING, Banjo, Rear
53 220014 1 PLUG, Magnetic
54 188125 1 SCRAPER ASSY
55 101991 12 SCREW, Cap
56 290086 2 SET CALIPER FIXING PARTS

April 9, 1998 340046 3-66

DIFFERENTIAL ASSEMBLY
50
54 51

1
55 38
8 56
17 41
6 9 8 53 22
40
36
17
11 59
21 62
32 20 14
10 2 19
28
13 27 15
30 23
26 47 37 60
23
58 61 18
35
4 3
29 7 34
25 12

24
45 33
4 16
7 31
52 65
39
49
63
64
46
48
42
44

43
57

P004508

August 19, 1998 310096 3-67

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310096 1 DIFFERENTIAL HEAD
2 221092 1 GEAR, Curvic, Side, LH
3 221040 1 FORK, Shift
4 222493 1 RING GEAR & DRIVE PINNION, Set
5 221169 1 NUT, Pinion
6 221026 1 BEARING CAP, Assy Includes Item No.s 7 to 17
7 221041 1 STUD, Shift Fork
8 221029 6 LOCK, Wire
9 221027 4 SCREW, Bearing Cap
10 221028 4 WASHER, Flat
11 221035 1 BUSHING, Dowel, Adjuster
12 221042 1 SHIFT FORK SEAL & SPRING ASSY
13 221032 2 BUSH, Dowel
14 221081 6 WASHER, Lock
15 221037 1 SHIFT FORK SHAFT & O-RING ASSY
16 200536 1 PLUG
17 NSI 2 CAP, Bearing
18 221049 1 CUP, Bearing, Diff, RH
19 221051 1 CUP, Bearing, Diff, LH
20 221089 1 RING GEAR BOLT & NUT KIT Includes Item No.s 21 and 22
21 221090 16 BOLT, Ring Gear
22 221091 16 NUT, Ring Gear
23 221021 1 COVER, Case, Gear Support
24 221054 12 SCREW, Cap
25 221052 1 WHEEL DIFF, Less Side Gears Includes Item No.s 26 to 29
26 221084 1 WASHER, Thrust Side Gear, RH
27 221086 4 PINION, Side
28 221087 4 WASHER, Thrust, Side Pinion
29 221088 1 SPIDER
30 221030 1 LOCK, Adjuster, Bearing Cap, RH
31 221045 2 NUT, Stud
32 221031 1 PIN, Split
33 221044 2 WASHER, Flat
34 210330 1 ACTUATOR, Diff Lock, Air Shift
35 221085 1 WASHER, Thrust, Side Curvic Gear, LH

August 19, 1998 310096 3-68

DIFFERENTIAL ASSEMBLY
50
54 51

1
55 38
8 56
17 41
6 9 8 53 22
40
36
17
11 59
21 62
32 20 14
10 2 19
28
13 27 15
30 23
26 47 37 60
23
58 61 18
35
4 3
29 7 34
25 12

24
45 33
4 16
7 31
52 65
39
49
63
64
46
48
42
44

43
57

P004508

August 19, 1998 310096 3-69

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 221013 1 CLUTCH, Sliding
37 NSI 1 DIFF CASE, Plain Half
38 221020 12 SPRING, Compression
39 221025 1 WASHER, Spacer, Pinion Bearing
40 221034 2 SCREW, Cap
41 221033 1 LOCK, Cap Adjuster RH
42 221024 1 CONE, Pinion Bearing, Outer
43 221081 6 WASHER, Lock
44 NSI 1 SEAL, Oil
45 221165 1 BEARING,Pinion Pilot
46 221166 1 PINION BRG HOUSING & CUP ASSY Includes Item No.s 47 and 48
47 221093 1 GEAR, Side, RH
48 221074 1 CUP, Pinion Bearing
49 221073 2 CUP, Pinion Bearing - Inner
50 221019 1 RING, Snap, Pressure Plate
51 221018 1 PLATE, Pressure
52 221023 1 CONE, Pinion Bearing - Inner
53 221015 12 PLATE, Friction - Splinned
54 221014 13 PLATE, Friction - Tanged
55 221016 1 DRIVER, Friction Plate
56 221017 1 RING, Driver, Snap
57 221080 6 SCREW, Cap, Bearing Case
58 221046 1 ADJUSTER, Bearing, Diff, RH
59 221047 1 ADJUSTER, Bearing, Diff, LH
60 221026 1 DIFF CARRIER & BRG CAP ASSY
61 221048 1 CUP, Bearing, Diff, RH
62 221050 1 CUP, Bearing, Diff, LH
63 221075 A/R SHIM, 003 Pinion Bearing Cage
63 221076 A/R SHIM, 005 Pinion Bearing Cage
63 221077 A/R SHIM, 010 Pinion Bearing Cage
63 221078 A/R SHIM, 020 Pinion Bearing Cage
63 221079 A/R SHIM, 030 Pinion Bearing Cage
64 NSI 1 O RING
65 221055 A/R SPACER, .179 Pinion Bearing
65 221056 A/R SPACER, .180 Pinion Bearing

August 19, 1998 310096 3-70

DIFFERENTIAL ASSEMBLY
50
54 51

1
55 38
8 56
17 41
6 9 8 53 22
40
36
17
11 59
21 62
32 20 14
10 2 19
28
13 27 15
30 23
26 47 37 60
23
58 61 18
35
4 3
29 7 34
25 12

24
45 33
4 16
7 31
52 65
39
49
63
64
46
48
42
44

43
57

P004508

August 19, 1998 310096 3-71

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
65 221057 A/R SPACER, .181 Pinion Bearing
65 221058 A/R SPACER, .182 Pinion Bearing
65 221059 A/R SPACER, .183 Pinion Bearing
65 221060 A/R SPACER, .184 Pinion Bearing
65 221061 A/R SPACER, .185 Pinion Bearing
65 221062 A/R SPACER, .186 Pinion Bearing
65 221063 A/R SPACER, .187 Pinion Bearing
65 221064 A/R SPACER, .188 Pinion Bearing
65 221065 A/R SPACER, .189 Pinion Bearing
65 221066 A/R SPACER, .190 Pinion Bearing
65 221067 A/R SPACER, .191 Pinion Bearing
65 221068 A/R SPACER, .192 Pinion Bearing
65 221069 A/R SPACER, .193 Pinion Bearing
65 221070 A/R SPACER, .194 Pinion Bearing
65 221071 A/R SPACER, .195 Pinion Bearing

August 19, 1998 310096 3-72

DIFFERENTIAL ASSEMBLY
65
62 64

1
61 66
11
60
12
3
9 8 63 22

68
2
15
21 17
12 25 19
10 28
13 27
5 1
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 34
20 70 35 36
7
37,38

24
45
4
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58

P004066

April 20, 1998 310304 3-73

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310304 1 DIFFERENTIAL ASSEMBLY
2 221050 1 CAP, Bearing, LH
3 221048 1 CAP, Bearing, RH
4 222494 1 CROWN WHEEL AND PINION
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, Cap
10 221028 4 WASHER, Flat
11 221030 2 LOCK, Adjuster
12 221031 2 PIN, Cotter
13 221032 2 BUSHING, Dowel
14 221159 1 ADJUSTER, Differential, Bearing RH
15 221046 1 ADJUSTER, Differential, Bearing LH
16 221160 1 CUP, Bearing, RH
17 221048 1 CUP, Bearing, LH
18 221161 1 CONE, Bearing, RH
19 221049 1 CONE, Bearing, LH
20 221088 1 SPIDER
21 221164 16 BOLT
22 221091 16 NUT
23 221005 1 DIFFERENTIAL CASE ASSY
24 221054 12 SCREW, Cap
25 221093 2 GEAR, Side
26 221084 2 WASHER
27 221086 4 PINION, Side
28 221087 4 WASHER
29 221120 1 CUP, Bearing
30 220530 1 CUP, Bearing
31 221119 1 CONE, Bearing
32 220524 1 CONE, Bearing
33 220534 1 SHAFT
34 220525 1 GEAR
35 220526 1 COVER, Differential, Carrier

April 20, 1998 310304 3-74

DIFFERENTIAL ASSEMBLY
65
62 64

1
61 66
11
60
12
3
9 8 63 22

68
2
15
21 17
12 25 19
10 28
13 27
5 1
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 34
20 70 35 36
7
37,38

24
45
4
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58

P004066

April 20, 1998 310304 3-75

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 221132 10 WASHER, Lock
37 221130 1 SCREW, Cap
38 221129 9 WASHER, Cap
39 221121 A/R SHIM, 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, Bearing Cover
41 220529 1 SEAL, Oil
42 220532 1 WASHER
43 221176 1 NUT
44 222029 5 SCREW, Cap
45 221165 1 BEARING
46 221024 2 CONE, Bearing
47 221172 1 WASHER
48 220531 1 SPACER
48 221055 A/R SPACER, Bearing 0.179’
48 221056 A/R SPACER, Bearing 0.180"
48 221052 A/R SPACER, Bearing 0.181’
48 221058 A/R SPACER, Bearing 0.182’
48 221059 A/R SPACER, Bearing 0.183’
48 221060 A/R SPACER, Bearing 0.184’
48 221061 A/R SPACER, Bearing 0.185’
48 221062 A/R SPACER, Bearing 0.186"
48 221063 A/R SPACER, Bearing 0.187’
48 221064 A/R SPACER, Bearing 0.188’
48 221065 A/R SPACER, Bearing 0.189’
48 221066 A/R SPACER, Bearing 0.190’
48 221067 A/R SPACER, Bearing 0.191"
48 221068 A/R SPACER, Bearing 0.192"
48 221069 A/R SPACER, Bearing 0.193’
49 221074 2 CUP, Bearing
50 221140 A/R SHIM 0.003"
50 221141 A/R SHIM 0.005"
50 221142 A/R SHIM 0.10"

April 20, 1998 310304 3-76

DIFFERENTIAL ASSEMBLY
65
62 64

1
61 66
11
60
12
3
9 8 63 22

68
2
15
21 17
12 25 19
10 28
13 27
5 1
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 34
20 70 35 36
7
37,38

24
45
4
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58

P004066

April 20, 1998 310304 3-77

DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
50 221143 A.R SHIM 0.20"
51 221147 1 CAGE, Bearing
52 100328 6 WASHER
53 221171 2 PIN, Dowel
54 220528 1 GEAR, Helical
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, Bearing, Snap
58 221151 1 PIN
59 221145 6 SCREW, Cap
60 221017 1 RING, Snap, Driver
61 221016 1 DRIVER, Plate, Friction
62 221014 9 PLATE, Friction, Tanged
63 221015 8 PLATE, Friction, Splined
64 221018 1 PLATE, Pressure
65 221019 1 PIN, Snap, Plate, Pressure
66 221020 10 SPRING, Compression
67 221021 1 GEAR, Support, Case Cover
68 221013 1 SLIDING CLUTCH
69 221085 1 WASHER, Thrust

April 20, 1998 310304 3-78

BRAKE SYSTEM
44 43
17 48 46
48
38 37
19 32 47 47
40 47 48
29
18 47 48 48
30 47
38 38 48
22 31
7 47
20 24
6
40 40 5 2
16 7 40 3
26 28
28 28
23 1 40 6 34 28
16 28
8 5
4
23 34 14 9 35
34 35 49
13 16
35 35 51
36 4 8 9
25 16
16 33 50 49
36
12 12 36
36 21
16 34
11
34 35
35 37
16
40 50 16
34
35
34 35
7 49 51
11
6 28 34 27
10 15 26 28
5 8 40 28
28 35 40
49 51
40 49
7 40 50 49
4 6 9
5 37 37
38 48
8 48 47 48 47
47
47 47 47
37
47 48 48 48
47 48 47
48 17 48
46 46 17 48 P004334
41 42 46
43 44

June 25, 1998 ADT00130 3-79

BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 340040 1 AXLE, Front
2 340048 1 AXLE, T/drive
3 340046 1 AXLE, R/drive
4 201795 4 ACTUATOR
5 100523 4 WASHER
6 190471 4 ADAPTOR
7 201415 4 RESERVOIR
8 100530 4 WASHER
9 120532 4 STEM
10 240410 2 HOSE
11 120951 2 ADAPTOR
12 240409 4 HOSE ASSY
13 120747 2 UNION
14 173708 1 PIPE, Brake, Front, RH
15 173707 1 PIPE, Brake, Front, LH
16 173709 1 PIPE, Brake, Front, RH
17 174895 6 BRACKET, Guard, Axle
18 201826 2 NUT
19 201712 1 CLAMP
20 201820 2 BUSH
21 172673 1 BRACKET
22 201825 2 STUD
23 120356 2 BULKHEAD
24 240409 1 HOSE ASSY
25 240408 1 HOSE ASSY
26 173710 2 PIPE, Brake, T/D, LH
27 173704 1 PIPE, Brake, Rear, LH
28 173705 1 PIPE, Brake, Rear, RH
29 120788 8 FITTING, Banjo
30 100530 8 WASHER
31 120768 8 BOLT, Banjo
32 100354 8 WASHER
33 172636 2 BRACKET
34 201420 16 P-CLIPS
35 100310 10 NUT, Nyloc

June 25, 1998 ADT00130 3-80

BRAKE SYSTEM
44 43
17 48 46
48
38 37
19 32 47 47
40 47 48
29
18 47 48 48
30 47
38 38 48
22 31
7 47
20 24
6
40 40 5 2
16 7 40 3
26 28
28 28
23 1 40 6 34 28
16 28
8 5
4
23 34 14 9 35
34 35 49
13 16
35 35 51
36 4 8 9
25 16
16 33 50 49
36
12 12 36
36 21
16 34
11
34 35
35 37
16
40 50 16
34
35
34 35
7 49 51
11
6 28 34 27
10 15 26 28
5 8 40 28
28 35 40
49 51
40 49
7 40 50 49
4 6 9
5 37 37
38 48
8 48 47 48 47
47
47 47 47
37
47 48 48 48
47 48 47
48 17 48
46 46 17 48 P004334
41 42 46
43 44

June 25, 1998 ADT00130 3-81

BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120308 4 BULKHEAD
37 290084 2 CALIPER, LH
38 290085 1 CALIPER, RH
39 173706 1 PIPE, Brake, Front
40 NSI 1 BANJO FITTING ASSY
41 174877 2 GUARD
42 174880 2 GUARD
43 174876 4 GUARD
44 174875 4 GUARD
45 173391 2 PLATE, Stiffner-Caliper Guard
46 173904 8 PLATE, Stiffner Cover
47 100085 44 SCREW, Hex. Head
48 100064 44 WASHER, Flat
49 120161 6 ADAPTOR, Barbed Hose
50 130001 A/R HOSE, Pushlock
51 210689 3 VALVE, Axle Breather

June 25, 1998 ADT00130 3-82

BRAKE CALIPER ASSEMBLY

28

27

April 21, 1998 290084 3-83

BRAKE CALIPER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 BRAKE CALIPER ASSEMBLY
2 290084 1 CALIPER, Brake, LH
2 290085 1 CALIPER, Brake, RH
3 100089 12 SCREW, Hex. Head
4 100060 12 WASHER, Spring
5 201810 1 COVER
6 201806 3 SCREW, Bleed
7 201911* 2 RING, Sealing
8 * 4 RING, Scraper
9 * 4 RIG, Sealing
10 ** 4 PISTON
11 * 4 BOOT, Rubber
12 201809 1 COVER
13 201813 1 COVER
14 100060 8 WASHER, Spring
15 100178 8 SCREW, Hex. Head
16 201814 2 SLIDING PIECE
17 201812 1 COVER
18 201815 2 SPRING, Leaf
19 201807 4 PAD, Brake
20 201800*** 4 WASHER
21 201804*** 4 WASHER, Spring
22 201802*** 4 PLATE, Lock
23 100709*** 4 SCREW, Hex. Head
24 201801*** 4 BOLT S/Info 029 - Torque
25 201805 A/R KIT, Seal, Brake Caliper Includes Items Marked * ( Two kits required per caliper)
26 201808 A/R KIT, Repair, Piston Includes Items Marked ** ( Two kits required per caliper)
27 290086 1 KIT, Caliper Fixing Parts Includes Items Marked ***

April 21, 1998 290084 3-84

PARK BRAKE ASSEMBLY

2
4
6

2
2

3
5

P003620

June 25, 1998 ADT00131 3-85

PARK BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100959 6 SCREW, Cap
2 100010 12 WASHER, Flat
3 100320 6 NUT, Nyloc
4 290091 1 ACTUATOR, Park Brake
5 162043 1 DISC, Park Brake
6 183767 2 MOUNTING

June 25, 1998 ADT00131 3-86

PARK BRAKE ACTUATOR
21
4 22 23
1 24
31
12

25

26

14
5 16 17
7
8
11

2 3 10 13

20

29

27 18
15 19

28 30
9
10

P003196

April 21, 1998 290091 3-87

PARK BRAKE ACTUATOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290091 1 PARK BRAKE ACTUATOR
2 220135 1 KIT, Carrier and Lining Includes Items Marked *
3 * 2 PADS, Brake
4 NSI 1 CALIPER, Brake
5 NSI 1 PLUG
6 *** 1 FITTING, Pressure Relief
7 *** 1 SEAL, Piston
8 *** 1 PISTON
9 220137 1 ACTUATOR, ASSY Includes Items Marked **
10 ** 1 ACTUATOR
11 NSI 1 SHAFT
12 ** 1 LEVER
13 *** 1 BEARING, Thrust
14 *** 1 GASKET
15 NSI 1 CAP ASSY
16 *** 4 WASHER
17 *** 4 BOLT, Hex. Head
18 NSI 2 NUT
19 NSI 2 WASHER
20 220136 1 KIT, Boot
21 NSI 1 BEARING, Journal
22 *** 1 O RING
23 *** 1 WASHER
24 *** 1 WASHER, Spring
25 *** 1 RING, Retaining
26 220138 1 ADJUSTOR, Slack
27 NSI 1 PIN, Yoke
28 NSI 1 YOKE ASSY
29 NSI 1 PIN, Cotter
30 220140 1 KIT, Atuatur Seal
31 220139 1 KIT, Overhaul Includes Items Marked ***
32
33
34
35

April 21, 1998 290091 3-88

WHEEL ASSEMBLY

8
9

10

7 3
4
5
2 6

April 21, 1998 260272 3-89

WHEEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260272 6 WHEEL ASSEMBLY
2 190292 1 RIM, 5 Piece
3 203693 2 FLANGE
4 202945 1 BEAD, Seat, Band
5 140228 1 O RING
6 202947 1 RING, Lock
7 201072 1 TYRE
8 200437 1 VALVE, Swivel, Jumbo
9 200438 1 SPUD, Tubeless
10 200743 1 CAP, Valve Reducer

April 21, 1998 260272 3-90

July 24, 1998 SECTION 4A HYDRAULIC SYSTEM 4-2
 SECTION 4A
HYDRAULIC SYSTEM

July 24, 1998 SECTION 4A HYDRAULIC SYSTEM 4-3

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)

3
2 LS
24 26
P T L R

17
27 54 16
25 25
28

27 55 57
38
105,106,107

39 8 29 31 32 35
19 20 36
77 57
42 46
70 25
113 34
58 114 18 45 25
CR CL T L 4 56
62 P R
51 112
53 S L 5 102
64 44 110
67 40 13 PP LS
40 HP EF HT
68 8 65 X
48 103
B 34 33 36
115 33
75 47 104
73 74 111 12 22 P T A B 66 105,106,107
69 42
52 11 30 23 37
48 101
63 9
72
49 15 22 T 90
LS 14 109 55
1
7 18
61 6 94 16 17
83 40 41 41 71 43 97 54
59 21 88
93
10 20 96 50
41 91 88 91
49 95 94
60 20
15 75 48 44 98 3
42 75 96
100 108 93
T EF 76 95
85
66 86 87 PP

81 80 79 41 78 82
P CF 94 93
29 84 92
66 57
89 P004336
99

June 26, 1998 ADT00132 4-4

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 121244 1 CONNECTOR
2 210196 1 STEERING VALVE
3 230281 2 CYLINDER, Tip
4 210162 1 FLOW AMPLIFIER
5 210446 1 PUMP
6 210471 1 HEAD, Twin Spin On Element
7 183292 1 TANK HYDRAULIC
8 230091 2 CYLINDER, Steering
9 210610 1 VALVE, Control
10 181778 1 PIPE ASSY-RETURN
11 203029 1 PIPE, Complete Suction
12 203595 2 CLAMP
13 203540 2 CLAMP
14 201739 1 TEST POINT
15 120304 4 FLANGE HALF
16 120748 2 UNION
17 240871 2 HOSE ASSEMBLY
18 240281 4 HOSE ASSEMBLY
19 240551 1 HOSE ASSEMBLY
20 240507 3 HOSE ASSEMBLY
21 120316 1 CONNECTOR
22 190463 3 ADAPTOR
23 210264 1 T-PIECE
24 120958 1 ELBOW
25 120355 8 ADAPTOR
26 240833 1 HOSE ASSEMBLY
27 240406 3 HOSE ASSEMBLY
28 240350 1 HOSE ASSEMBLY
29 240427 2 HOSE ASSEMBLY
30 240038 1 HOSE ASSEMBLY
31 120983 1 REDUCER
32 120365 1 T-PIECE
33 121045 2 ADAPTOR
34 120146 4 CONNECTOR
35 120653 2 BULK HEAD

June 26, 1998 ADT00132 4-5

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)

3
2 LS
24 26
P T L R

17
27 54 16
25 25
28

27 55 57
38
105,106,107

39 8 29 31 32 35
19 20 36
77 57
42 46
70 25
113 34
58 114 18 45 25
CR CL T L 4 56
62 P R
51 112
53 S L 5 102
64 44 110
67 40 13 PP LS
40 HP EF HT
68 8 65 X
48 103
B 34 33 36
115 33
75 47 104
73 74 111 12 22 P T A B 66 105,106,107
69 42
52 11 30 23 37
48 101
63 9
72
49 15 22 T 90
LS 14 109 55
1
7 18
61 6 94 16 17
83 40 41 41 71 43 97 54
59 21 88
93
10 20 96 50
41 91 88 91
49 95 94
60 20
15 75 48 44 98 3
42 75 96
100 108 93
T EF 76 95
85
66 86 87 PP

81 80 79 41 78 82
P CF 94 93
29 84 92
66 57
89 P004336
99

June 26, 1998 ADT00132 4-6

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120298 2 BULKHEAD
37 121024 1 T-PIECE
38 120146 2 CONNECTOR
39 120385 2 T-PIECE
40 120004 3 CONNECTOR
41 120243 4 CONNECTOR
42 100076 16 SCREW ,CAP
43 120806 1 ELBOW
44 240882 2 HOSE ASSEMBLY
45 240835 1 HOSE ASSEMBLY
46 240940 1 HOSE ASSEMBLY
47 120242 1 CONNECTOR
48 120033 4 CONNECTOR
49 140119 2 O-RING
50 120100 1 ADAPTOR
51 121390 2 FLANGE HALF
52 240541 1 HOSE
53 140732 2 O-RING
54 120026 2 CONNECTOR
55 240872 2 HOSE ASSEMBLY
56 240244 2 HOSE ASSEMBLY
57 120985 5 REDUCER
58 240550 2 HOSE ASSEMBLY
59 240313 1 HOSE ASSEMBLY
60 240312 1 HOSE ASSEMBLY
61 240864 1 HOSE ASSEMBLY
62 120026 1 CONNECTOR
63 240210 1 HOSE ASSEMBLY
64 240832 1 HOSE ASSEMBLY
65 120607 2 FLANGE HALF
66 120100 2 ELBOW
67 120391 1 PLUG
68 202300 1 BALL VALVE
69 120851 1 NIPPLE
70 190703 1 ELBOW

June 26, 1998 ADT00132 4-7

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)

3
2 LS
24 26
P T L R

17
27 54 16
25 25
28

27 55 57
38
105,106,107

39 8 29 31 32 35
19 20 36
77 57
42 46
70 25
113 34
58 114 18 45 25
CR CL T L 4 56
62 P R
51 112
53 S L 5 102
64 44 110
67 40 13 PP LS
40 HP EF HT
68 8 65 X
48 103
B 34 33 36
115 33
75 47 104
73 74 111 12 22 P T A B 66 105,106,107
69 42
52 11 30 23 37
48 101
63 9
72
49 15 22 T 90
LS 14 109 55
1
7 18
61 6 94 16 17
83 40 41 41 71 43 97 54
59 21 88
93
10 20 96 50
41 91 88 91
49 95 94
60 20
15 75 48 44 98 3
42 75 96
100 108 93
T EF 76 95
85
66 86 87 PP

81 80 79 41 78 82
P CF 94 93
29 84 92
66 57
89 P004336
99

June 26, 1998 ADT00132 4-8

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 210472 2 ELEMENT SPIN-ON
72 210340 1 STRAINER
73 173307 1 LID
74 120726 1 CAP
75 120315 3 ELBOW
76 120818 1 ELBOW
77 120249 1 ELBOW
78 120423 1 T-PIECE
79 210091 1 VALVE
80 120284 1 REDUCER
81 120035 1 CONNECTOR
82 240367 1 HOSE ASSEMBLY
83 240176 1 HOSE ASSEMBLY
84 120116 1 ELBOW
85 120025 1 ELBOW
86 240599 1 HOSE ASSEMBLY
87 190599 1 T-PIECE
88 190348 2 ADAPTOR MODIFIED
89 120029 1 CONNECTOR
90 120242 1 CONNECTOR
91 120106 2 CONNECTOR
92 240794 1 HOSE ASSEMBLY
93 100021 12 SCREW, Cap
94 120329 3 FITTING
95 120238 6 FLANGE HALF
96 140150 3 O-RING
97 240324 1 HOSE ASSEMBLY
98 261028 1 CHECK VALVE
99 210637 1 PRIORITY VALVE
100 210459 1 WEBSTER PUMP
101 120286 2 UNION
102 181138 1 PIPE
103 181137 1 PIPE
104 174643 1 PLATE, Mounting
105 100196 4 BOLT, Hex,Head

June 26, 1998 ADT00132 4-9

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)

3
2 LS
24 26
P T L R

17
27 54 16
25 25
28

27 55 57
38
105,106,107

39 8 29 31 32 35
19 20 36
77 57
42 46
70 25
113 34
58 114 18 45 25
CR CL T L 4 56
62 P R
51 112
53 S L 5 102
64 44 110
67 40 13 PP LS
40 HP EF HT
68 8 65 X
48 103
B 34 33 36
115 33
75 47 104
73 74 111 12 22 P T A B 66 105,106,107
69 42
52 11 30 23 37
48 101
63 9
72
49 15 22 T 90
LS 14 109 55
1
7 18
61 6 94 16 17
83 40 41 41 71 43 97 54
59 21 88
93
10 20 96 50
41 91 88 91
49 95 94
60 20
15 75 48 44 98 3
42 75 96
100 108 93
T EF 76 95
85
66 86 87 PP

81 80 79 41 78 82
P CF 94 93
29 84 92
66 57
89 P004336
99

June 26, 1998 ADT00132 4-10

HYDRAULIC SYSTEM (WITH EMERGENCY STEERING)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
106 100312 4 NUT, Nyloc
107 100370 4 WASHER
108 120812 1 ELBOW
109 240438 1 HOSE ASSY
110 204467 1 SWITCH
111 203829 1 INSULATOR, Single Push On
112 100132 1 SCREW, Hex. Head
113 160009 1 WASHER
114 204004 1 COUPLING
115 140119 1 O RING

June 26, 1998 ADT00132 4-11

FLOW AMPLIFIER

January 26, 1996 210162 4-12

FLOW AMPLIFIER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210162 1 FLOW AMPLIFIER
2 NSI 16 SCREW
3 100065 16 WASHER, Spring
4 100228 2 SCREW, Cap
5 100044 2 WASHER, Spring
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O RING
9 * 4 O RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
25 NSI 1 BODY, Valve
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O RING

January 26, 1996 210162 4-13

FLOW AMPLIFIER

January 26, 1996 210162 4-14

FLOW AMPLIFIER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
43 NSI 1 SCREW, Orifice
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
48 NSI 2 SCREW, Orifice
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
56 NSI 1 SCREW, Orifice
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
60 NSI 1 GUIDE, Spring
61 * 1 O RING
62 NSI 1 SPRING
63 NSI 1 SPRING
64 NSI 1 BODY, Valve
65 * 1 O RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *

January 26, 1996 210162 4-15

STEERING VALVE

January 29, 1996 210196 4-16

STEERING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210196 1 STEERING VALVE
2 * 1 SEAL, Dust
3 NSI 1 HOUSING
4 NSI 1 BALL, 8.5 mm
5 NSI 1 BUSHING, Threaded
6 * 1 O RING
7 * 1 RING, Kin
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 SPOOL
11 222602 1 SPRING SET, Grey
12 NSI 1 SLEEVE
13 NSI 1 PIN, Cross
14 * 1 O RING
15 NSI 1 PLATE, Distributor
16 NSI 1 SHAFT, Cardan
17 ** 1 GEAR
18 NSI 1 SPACER
19 NSI 1 SPACER, 20.5 mm
20 * 2 O RING
21 ** 1 RING, Cam
22 NSI 1 COVER, End
23 * 7 WASHER
24 NSI 6 SCREW
25 NSI 1 PIN, Roll
26 NSI 1 SCREW Bored for Roll Pin.
27 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
28 221203 1 KIT, Repair, Steering Valve Rotor Includes Items Marked **

January 29, 1996 210196 4-17

HYDRAULIC PUMP
9
38
11 7
8 40
1 39
6

10 17
27 12
26 19
28 20
28 21
22
23
24
5
16
4
15
13
3
14
2

25
29
30
31

37
18 36
32

33
34

35

June 11, 1996 210446 4-18

HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210446 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100808 4 SCREW, Cap
7 223593 4 O RING
8 NSI 1 PLATE, Port
9 223213 2 PLUG, Tear Off
10 223214 1 PIN, Dowel
11 NSI 2 PLUG, Seal
12 NSI 1 DISTRIBUTOR PLATE
13 NSI 1 SLEEVE, Stop
14 NSI 1 PISTON,
15 NSI 1 SPRING
16 NSI 1 GUIDE, Piston
17 223587 1 ROTARY GROUP
18 NSI 1 SHIM
19 NSI 1 CIRCLIP, Internal
20 NSI 1 SPRING
21 NSI 1 PIN, Pressure
22 NSI 1 CYLINDER
23 NSI 1 BALL, Retaining
24 NSI 1 PLATE,Retaining
25 NSI 9 PISTON
26 NSI 1 SHIM
27 223596 1 BEARING, Roller, Taper
28 NSI 2 RING, Thrust
29 223589 1 PLATE, Swash
30 223590 2 BEARING, Plate, Swash
31 NSI 1 SHAFT, Drive
32 223595 1 BEARING, Roller, Taper
33 223592 1 O RING
34 NSI 1 HOUSING, Pump
35 NSI 1 PLUG

June 11, 1996 210446 4-19

HYDRAULIC PUMP
9
38
11 7
8 40
1 39
6

10 17
27 12
26 19
28 20
28 21
22
23
24
5
16
4
15
13
3
14
2

25
29
30
31

37
18 36
32

33
34

35

June 11, 1996 210446 4-20

HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 223594 1 CIRCLIP, Internal
37 223591 1 SEAL, Shaft
38 223588 1 CONTROL, UNIT
39 NSI 1 PISTON, Control
40 NSI 1 GUIDE, Piston

June 11, 1996 210446 4-21

GEAR PUMP

1
5

6
14

5
3 7

15
16
4
17
5
10
11
13
12

17
5

9
15
16 P004424

March 20, 1997 210459 4-22

GEAR PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210459 1 PUMP, Gear
2 NSI 2 RING, Retaining
3 NSI 1 FLANGE, Mounting
4 NSI 1 BLOCK, Bearing
5 NSI 4 PIN, Dowel
6 NSI 1 HOUSING, Gear
7 NSI 1 GEAR, Idler
8 NSI 1 GEAR, Drive
9 NSI 1 BLOCK, Bearing
10 NSI 1 COVER, End
11 NSI 4 WASHER, Flat
12 NSI 4 BOLT, Hex. Hd
13 140527 1 KIT, Seal Includes Item No.s 14 to 17
14 NSI 1 SEAL, Shaft
15 NSI 2 RING, Backup
16 NSI 2 E-SEAL
17 NSI 2 O-RING
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

March 20, 1997 210459 4-23

CONTROL VALVE

8 15
13
1
16
7 9 17
5 16 14
10 18 43
6 11 12 19 44
23 22
2 24 25

66
4
20
59 21

28 27 61
25 29
26
48
30 49 46 45
31 50
32 47
42
46
33 58
32 31
34
35

36 60
37
58
38
39
40
41
51
3
50 57
49
48 56
52 55
43 54
53 62,63,64,65
NOT ILLUSTRATED

May 30, 1996 210610 4-24

CONTROL VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210610 1 CONTROL VALVE V56LS
2 NSI 1 COVER, End
3 NSI 1 COVER, End
4 NSI 1 WORKING SECTION
5 NSI 1 PLUG
6 NSI 1 O-RING
7 NSI 1 PLUG
8 NSI 1 PLUG
9 NSI 1 PLUG
10 NSI 1 O-RING
11 NSI 2 SEAL
12 NSI 2 O-RING
13 220451 1 PLUG, Bleed-Off
14 NSI 1 PLUG
15 NSI 1 FILTER
16 NSI 1 SEAL, Rubber
17 NSI 1 PLATE, Restrictor
18 NSI 1 SCREW, Grub
19 NSI 1 O-RING
20 NSI 1 O-RING
21 NSI 1 SEAL
22 NSI 1 PLUG INCLUDES ITEM 66
23 NSI 1 PLUG
24 NSI 1 O-RING
25 220187 2 CARTRIDGE, Relief
26 NSI 1 HOUSING
27 * 1 O-RING
28 * 1 O-RING
29 * 1 SEAL
30 221940 1 FILTER, Relief
31 * 1 SEAL
32 * 1 O-RING
33 NSI 1 SPRING
34 NSI 1 O-RING
35 NSI 1 SCREW, Adjustment

May 30, 1996 210610 4-25

CONTROL VALVE

8 15
13
1
16
7 9 17
5 16 14
10 18 43
6 11 12 19 44
23 22
2 24 25

66
4
20
59 21

28 27 61
25 29
26
48
30 49 46 45
31 50
32 47
42
46
33 58
32 31
34
35

36 60
37
58
38
39
40
41
51
3
50 57
49
48 56
52 55
43 54
53 62,63,64,65
NOT ILLUSTRATED

May 30, 1996 210610 4-26

CONTROL VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 POPPET, Relief
37 NSI 1 SPRING
38 NSI 1 SCREW, Adjusment
39 * 1 O-RING
40 NSI 1 SEAL, Retainer
41 NSI 1 NUT
42 NSI 1 SPOOL END
43 NSI 4 SCREW, Cap
44 NSI 1 BONNET
45 NSI 1 COLLAR, Spool
46 NSI 1 COLLAR, Stop
47 NSI 1 SPRING
48 NSI 2 SEAL, Retainer
49 **** 2 SEAL
50 **** 2 O-RING
51 NSI 1 SPOOL
52 NSI 1 BRACKET
53 NSI 1 PLUG, Non-Relief
54 NSI 1 PLUG
55 ** 1 O-RING
56 ** 1 SEAL
57 ** 1 O-RING
58 *** 6 O-RING
59 *** 1 O-RING
60 NSI 4 NUT
61 NSI 4 STUD
62 220183 1 KIT, Seal, Relief Items Include Marked *
63 220184 1 KIT, Seal, Plug Items Include Marked **
64 220185 1 KIT, Seal Items Include Marked ***
65 220186 1 KIT, Seal, Spool Items Include Marked ****
66 222315 1 POPPET, Compensator INCLUDED IN ITEM 22

May 30, 1996 210610 4-27

PRIORITY VALVE

P003090

June 27, 1996 210637 4-28

PRIORITY VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210637 1 PRIORITY VALVE
2 NSI 1 BODY
3 NSI 1 PLUG
4 140062 1 O RING
5 NSI 1 SPOOL
6 NSI 1 SPRING
7 NSI 1 ADAPTOR
8 140062 1 O RING
9 NSI 1 FILTER
10 140059 1 O RING

June 27, 1996 210637 4-29

STEERING CYLINDER

7
8

16
12
6 10
14
15
5
11 17
13
3

18
9

P003529

February 5, 1996 230091 4-30

STEERING CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230091 2 STEERING CYLINDER
2 180995 1 ROD
3 100341 1 NUT, Castle
4 150096 1 BEARING, Spherical
5 160237 1 NECKBUSH
6 161319 1 PISTON
7 180996 1 BARREL
8 150096 1 BEARING, Spherical
9 140578 1 KIT, Seal, Steering Cylinder
10 NSI 1 PIN, Split
11 NSI 1 O RING
12 NSI 1 SEAL, Piston
13 NSI 1 SEAL, Wiper
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
18 NSI 2 BAND, Wear

February 5, 1996 230091 4-31

CAB TILT CYLINDER
2

14

6
16 12
13 4
5
17
5
15
10

11

2 p003530

February 2, 1996 230100 4-32

CAB TILT CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230100 1 CAB TILT CYLINDER
2 200036 2 GREASE NIPPLE
3 180928 2 ROD
4 100290 1 NUT, Castle
5 160994 1 NECKBUSH
6 161318 1 PISTON
7 181041 1 BARREL
8 160528 1 BUSH, Nylon
9 160523 1 BUSH
10 160993 1 NUT, neckbush
11 140565 1 KIT, Seal, Cab Tilt Cylinder
12 NSI 1 PIN, Split
13 NSI 1 RING, Backup
14 NSI 1 SEAL, Piston
15 NSI 1 SEAL, Wiper
16 NSI 1 O RING
17 NSI 1 U SEAL

February 2, 1996 230100 4-33

LIFT CYLINDER
12 9 27 32
33
25
31
6 26

13

23

4,5 10
4,5
1
30 20
24

21

18
15
19

22 17
3
7
29
15
28
16
8
14

P004144

June 30, 1998 230281 4-34

LIFT CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230281 1 LIFT CYLINDER
2 182740 1 ROD
3 100407 1 NUT, Castle
4 150130 2 BEARING, Spherical
5 220119 2 CIRCLIP
6 161247 1 NECKBUSH
7 162801 1 PISTON
8 181971 1 BARREL
9 161888 1 DAMPER, Cylinder
10 121042 1 SOCKET
11 182156 1 PIPE
12 120811 1 ELBOW
13 100965 11 SCREW, Cap
14 171532 2 CLAMP, Oil Lead Pipe
15 100062 2 WASHER
16 100312 1 NUT, Nyloc
17 100091 1 SCREW, Hex
18 100198 1 SCREW, Hex
19 171439 1 CLAMP
20 203990 3 GREASE NIPPLE
21 140607 1 KIT, Seal, Lift Cylinder
22 100431 1 SPLIT PIN
23 140477 1 SEAL, Wiper
24 140513 1 SEAL, Rod
25 140411 1 RING, Back-Up
26 140220 1 O-RING
27 140297 1 O-RING
28 140298 1 O-RING
29 140497 1 SEAL, Piston
30 140299 1 U-SEAL
31 140698 2 WEARBAND, Rod
32 140412 1 RING, Back-Up
33 140169 1 O-RING

June 30, 1998 230281 4-35

HYDRAULIC TANK
41 40 46
45
12
43 42
37 13 11
38
8
7 9
6

39 36 10
2 4
3
1
31

14 15
35 34
33
31
17
31 16
18 11

30 19 20
32 47

29
21
27
24
23
5
25

44

22
28
26
P004352

June 27, 1998 ADT00146 4-36

HYDRAULIC TANK
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183292 1 TANK, Hydraulic
2 173307 1 LID, Main Tank
3 203774 1 GASKET
4 120726 1 CAP
5 203029 1 PIPE ASSEMBLY
6 201863 1 GAUGE, Hydraulic Oil Pressure
7 120254 1 ELBOW
8 100083 22 SCREW, Hex, Head
9 100062 22 WASHER, Flat
10 120145 1 PLUG
11 130020 A/R HOSE, Pushlock
12 210645 1 VALVE, Safety
13 121023 1 NIPPLE
14 120106 1 CONNECTOR
15 240851 1 HOSE
16 203928 1 GROMMET
17 120004 1 CONNECTOR
18 120026 1 CONNECTOR
19 240210 1 HOSE ASSEMBLY
20 203529 1 CLAMP
21 240541 1 HOSE, Suction
22 203540 2 CLAMP
23 240832 1 HOSE, Suction
24 121390 2 FLANGE HALF
25 140732 1 O-RING
26 100021 4 SCREW, Cap, Socket Head
27 120391 1 PLUG, Hex Head
28 121157 1 ELBOW
29 202300 1 VALVE, Ball
30 120851 1 NIPPLE
31 120243 3 CONNECTOR
32 240367 1 HOSE ASSEMBLY
33 181778 1 PIPE ASSEMBLY
34 210340 1 STRAINER
35 240852 1 HOSE

June 27, 1998 ADT00146 4-37

HYDRAULIC TANK
41 40 46
45
12
43 42
37 13 11
38
8
7 9
6

39 36 10
2 4
3
1
31

14 15
35 34
33
31
17
31 16
18 11

30 19 20
32 47

29
21
27
24
23
5
25

44

22
28
26
P004352

June 27, 1998 ADT00146 4-38

HYDRAULIC TANK
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120983 1 REDUCER
37 120365 1 ELBOW
38 120804 1 ELBOW
39 120969 1 CONNECTOR
40 120365 1 ELBOW
41 210407 1 VALVE, CONTROLLER
42 210386 1 VALVE, Check
43 120191 1 NIPPLE
44 200590 1 CLAMP, Exhaust
45 120986 1 REDUCER
46 120053 1 ADAPTOR
47 203595 1 CLAMP

June 27, 1998 ADT00146 4-39

HYDRAULIC FILTER ASSEMBLY

P004353

June 27, 1998 ADT00147 4-40

HYDRAULIC FILTER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100027 4 SCREW, Cap
2 100064 4 WASHER
3 210471 1 HEAD, Spin On, Twin Element
4 210472 2 ELEMENT, Spin On

June 27, 1998 ADT00147 4-41

July 24, 1998 SECTION 4B PNEUMATIC SYSTEM 4-42
 SECTION 4B
PNEUMATIC SYSTEM

July 24, 1998 SECTION 4B PNEUMATIC SYSTEM 4-43

FRONT PNEUMATIC SYSTEM
2 a b c 53 13 14 1 42 59 53 53
j
54 k
l 4
54 m
n

48 4 41 31
31 3
2
58
5 43
20
25
44
22 23
55 37 30
6
21 3

7 10
20 57 46 25
20
30 25 45
60
9 37 37 64 37
61 58
8 36 30
34 39 56 40 49
62 52 51
50
65 66 68
27 38
27 47 28 19
69 52
11 27 50
50 47 27 15,16,17,18
35
33 28 51

66 66 67 35
3 27 24
12 66 27 32
29 47 31
20 29
21 30
10 29 50 19
14 3 29
13 23 o
19 p
28
q
53 r 5
s
t
u
63 d e f g h i 53 14
3 13 26 1 P004354

June 27, 1998 ADT00148 4-44

FRONT PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 900767 A/R PIPE
2 900766 A/R PIPE
3 240854 3 HOSE
4 120747 2 UNION
5 NSI 1 COMPRESSOR
6 120970 1 CONNECTOR
7 201672 1 HOSE
8 201439 2 P CLIP
9 171541 1 PIPE, Cooling
10 120818 2 ELBOW
11 120258 2 ELBOW
12 203662 1 HOSE ASSY
13 240849 5 HOSE
14 120285 5 UNION
15 201712 9 CLAMP
16 201821 21 BUSH, Split
17 201825 23 STUD, Stacking
18 201826 23 NUT, Stacking
19 240852 3 HOSE ASSY
20 121024 4 T PIECE
21 120834 2 ELBOW
22 240409 2 HOSE ASSY
23 120833 2 ELBOW
24 240873 1 HOSE
25 240851 3 HOSE
26 210518 1 AIR THROTTLE CONTROL
27 140370 6 O RING
28 120375 4 ELBOW
29 240845 5 HOSE
30 121350 4 ELBOW
31 120983 3 REDUCER
32 120169 1 REDUCER
33 210607 1 VALVE, Charging
34 210127 1 VALVE, Quick Release
35 100590 2 G RING

June 27, 1998 ADT00148 4-45

FRONT PNEUMATIC SYSTEM
2 a b c 53 13 14 1 42 59 53 53
j
54 k
l 4
54 m
n

48 4 41 31
31 3
2
58
5 43
20
25
44
22 23
55 37 30
6
21 3

7 10
20 57 46 25
20
30 25 45
60
9 37 37 64 37
61 58
8 36 30
34 39 56 40 49
62 52 51
50
65 66 68
27 38
27 47 28 19
69 52
11 27 50
50 47 27 15,16,17,18
35
33 28 51

66 66 67 35
3 27 24
12 66 27 32
29 47 31
20 29
21 30
10 29 50 19
14 3 29
13 23 o
19 p
28
q
53 r 5
s
t
u
63 d e f g h i 53 14
3 13 26 1 P004354

June 27, 1998 ADT00148 4-46

FRONT PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120043 1 REDUCER
37 120106 3 CONNECTOR
38 120012 1 NIPPLE
39 120998 1 REDUCER
40 210100 1 VALVE, Solonoid
41 120365 1 ELBOW
42 120313 5 BULKHEAD
43 120356 2 BULKHEAD
44 210101 1 VALVE, Throttle
45 125024 1 T PIECE
46 204455 1 SWITCH
47 120169 3 REDUCER
48 240410 2 HOSE ASSY
49 210208 1 VALVE, Foot
50 120820 4 ELBOW
51 120150 2 CONNECTOR
52 120037 3 PLUG
53 120952 8 ADAPTOR
54 120951 3 ADAPTOR
55 100524 1 WASHER, Aluminium
56 120191 1 NIPPLE
57 120188 1 REDUCER
58 240853 2 HOSE
59 240847 3 HOSE
60 120894 24 NUT
61 120878 24 SLEEVE
62 120285 9 UNION
63 203928 1 GROMMET
64 210483 1 CHECK VALVE, Throttle
65 203897 1 RESERVOIR, Air, 20L
66 100590 4 G RING
67 120166 1 VALVE, Drain
68 120399 1 PLUG
69 200318 2 MOUNTING BAND

June 27, 1998 ADT00148 4-47

FRONT PNEUMATIC SYSTEM
10
10
9
9 16
7 8 18 4 3 2 7 8 4 3 2
18

16 17 17

11 13

5 11
17
6
3 17 4 3 2
2

12

4 17
1 3

14
15

a b c
1
2 P003462

June 27, 1998 ADT00150 4-48

FRONT PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 240847 1 HOSE
2 120820 5 ELBOW
3 120169 5 REDUCER
4 100590 6 WASHER
5 210338 1 CONNECTOR, Test
6 210276 1 VALVE, Brake Adaptor
7 120352 2 ADAPTOR
8 10530 2 WASHER, Copper
9 190471 2 ADAPTOR
10 201415 2 RESERVOIR, Brake Fluid
11 240410 2 HOSE ASSY
12 240846 1 HOSE
13 240847 1 HOSE
14 120951 2 ADAPTOR, Bulkhead
15 120952 1 ADAPTOR, Bulkhead
16 201795 2 ACTUATOR
17 140370 6 O RING
18 100523 2 WASHER, Aluminium

June 27, 1998 ADT00150 4-49

FRONT PNEUMATIC SYSTEM
1
22 g
1
d e f h i
2

40
3 47

6 7 9 46
11 13 12 14
5
35
4
39
10
12 44
11
15 14
18 6
16
17 6
HYDRAULIC
TANK
31 45
43

42
23
15 44 16 17 24 27 33 34 35
16
15

28 44
25
26 36

8 44 37
20 21 32 15 16 23
15
30
19
29
38 3 P004355
44

June 27, 1998 ADT00149 4-50

FRONT PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120952 4 ADAPTOR, Elbow
2 120312 1 BULKHEAD
3 130001 1 HOSE, Pushlock
4 203662 1 HOSE, Teflon Pipe
5 130021 A/R HOSE, Pushlock
6 240847 4 HOSE, Air
7 240846 1 HOSE , Air
8 240846 1 HOSE, Air
9 120983 1 REDUCER
10 120365 1 T PIECE
11 120804 2 ELBOW
12 120969 4 CONNECTOR
13 210126 1 VALVE, Pressure Protection
14 120804 2 ELBOW
15 100590 6 G RING
16 120169 4 REDUCER
17 120150 2 CONNECTOR
18 240852 1 HOSE, Air
19 210212 1 VALVE, Unloader Air Dryer
20 140480 1 SEAL
21 121231 1 CONNECTOR
22 203928 1 GROMMET
23 120820 2 ELBOW
24 120365 1 ELBOW, Run
25 120939 1 CONNECTOR
26 210339 1 TEST CONNECTOR
27 240849 1 HOSE
28 120166 1 VALVE, Drain
29 120399 1 PLUG
30 203896 1 RESERVOIR, Air, 10L
31 120017 1 ADAPTOR
32 200318 4 MOUNTING BAND
33 120375 1 ELBOW
34 210407 1 VALVE
35 210386 1 VALVE

June 27, 1998 ADT00149 4-51

FRONT PNEUMATIC SYSTEM
1
22 g
1
d e f h i
2

40
3 47

6 7 9 46
11 13 12 14
5
35
4
39
10
12 44
11
15 14
18 6
16
17 6
HYDRAULIC
TANK
31 45
43

42
23
15 44 16 17 24 27 33 34 35
16
15

28 44
25
26 36

8 44 37
20 21 32 15 16 23
15
30
19
29
38 3 P004355
44

June 27, 1998 ADT00149 4-52

FRONT PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120191 1 NIPPLE
37 120254 1 ELBOW
38 201683 1 GUAGE
39 120191 1 NIPPLE
40 210016 1 RESERVOIR BREATHER
41 203021 1 PIPE, Air Cleaner
42 210645 1 VALVE
43 121023 1 NIPPLE
44 140370 6 O RING
45 120986 1 REDUCER

June 27, 1998 ADT00149 4-53

FRONT PNEUMATIC SYSTEM
1 m
n

11 12 14 15
5

11

13
1 16
7
6 4 3
19 6 22 4 20 12
2 4
4 2

5 1 3
4 6
17 17
6 18 18 8
6 4 20 7

6
4

21

TRANSFER
BOX
9 9
10 10

4 P004467

August 3, 1998 ADT00239 4-54

FRONT PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203895 1 RESERVOIR, Air
2 120399 1 PLUG
3 210619 1 VALVE, Solenoid
4 140270 6 O - RING
5 120356 2 BULKHEAD
6 100590 6 G - RING
7 240854 3 HOSE
8 240852 1 HOSE
9 121350 2 ELBOW
10 120965 2 ADAPTOR
11 204451 2 SWITCH
12 120188 2 REDUCER
13 120212 1 ADAPTOR
14 120363 1 T PIECE
15 120106 1 CONNECTOR
16 120001 1 ADAPTOR
17 120053 2 ADAPTOR, Pushlock
18 130020 A/R HOSE, Pushlock
19 120901 1 FITTING, Bulkhead
20 121364 2 ADAPTOR
21 120166 1 CONNECTOR, Test
22 210129 1 VALVE, Check

August 3, 1998 ADT00239 4-55

CAB PNEUMATIC SYSTEM
34
23
2
14 29
17 27 16 30
25 6
31
4 18 9
15 32
21
12
CAB FLOOR
16 27 16 32
11 28 33
o 9
1 21 10
9
12 To C.D.T.

28 11 11
1 8 1
1 p 23 3 DIFF LOCK
VALVE 2

12 14 14

1 q 9 22

10
19
7
9
13

1 r

13

6 26
1 s 26
24
13
20
6 10
1 t 5
20
13 24

10
1 u
5 P004413

June 27, 1998 ADT00152 4-56

CAB PNEUAMTIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 910320 A/R PIPE, Nylon
2 210601 1 VALVE, ParK Brake
3 210271 1 CONTROL VALVE
4 210067 1 HORN, Air
5 202400 1 GUAGE, Dual Circuit
6 202395 3 SWITCH
7 202093 1 GROMMET
8 210606 1 VALVE
9 121350 5 ELBOW
10 121024 4 T PIECE
11 120965 3 ADAPTOR
12 120952 3 ADAPTOR
13 120951 4 ADAPTOR
14 120807 3 ELBOW
15 120804 1 ELBOW
16 120765 3 BANGO BOLT
17 120365 1 ELBOW, Run
18 120265 1 SOCKET
19 240853 2 HOSE
20 240854 2 HOSE
21 240851 2 HOSE
22 240852 1 HOSE
23 240848 3 HOSE
24 120938 2 CONNECTOR
25 120937 1 CONNECTOR
26 120833 2 ELBOW
27 100530 6 WASHER, Copper
28 100354 2 WASHER, Copper
29 130095 1 HOSE, Nylon
30 120515 1 FITTING, Nycon Tube
31 121181 1 BULKHEAD
32 202094 1 GROMMET, Flat, Split
33 240850 1 HOSE
34 290340 1 SEAT, Pneumatic

June 27, 1998 ADT00152 4-57

REAR PNEUMATIC SYSTEM
14
15
10
22 36 31
35 6 35 8
9 10 14 14 10
23 15
7

24
22 35 35 22
18 28 4 35 22
35
22
20
30

24
26
29

31 14
16 1 3 22 10
8
27 35
4 24 11
21 17 15
u
w
x

22 35 35 22
25 19 13 12 5,32,33,34 11 6
35
9 10 14
24 22 2 23

18 28 35 22
4

6 P003457

June 27, 1998 ADT00154 4-58

REAR PNEUMATIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210339 1 TEST POINT
2 210338 1 TEST POINT
3 210678 1 VALVE, Emergency Relay
4 201795 2 ACTUATOR
5 201713 4 CLAMP
6 201415 2 RESERVOIR, Brake Fluid
7 290091 1 ACTUATOR, Park Brake
8 203897 2 RESERVOIR, Air
9 190471 2 ADAPTOR
10 120169 4 REDUCER
11 125008 3 CONNECTOR
12 120894 10 NUT
13 120878 12 SLEEVE
14 120820 5 ELBOW
15 120399 3 PLUG
16 120365 1 T PIECE
17 120358 1 ADAPTOR
18 120352 2 ADAPTOR
19 120313 3 BULKHEAD
20 120166 1 VALVE, Drain
21 120147 1 NIPPLE
22 140370 11 O RING
23 100523 2 WASHER, Aluminuim
24 900767 A/R TUBING, Bundy
25 240844 3 HOSE
26 240846 1 HOSE
27 120939 1 CONNECTOR
28 100530 2 WASHER, Copper
29 240408 1 HOSE ASSY
30 240492 1 HOSE ASSY
31 200318 4 MOUNTING BAND
32 201821 9 BUSH, Split
33 201825 5 STUD, Stacking
34 201826 5 NUT, Stacking
35 100590 11 G RING

June 27, 1998 ADT00154 4-59

C.T.D. LAYOUT

24 26 To Seat
Auxiliary Line to Tank
23
2

24
25
23
1

17
16 23

22 21
14
22
9
14 11 11

12 12
14 9 17 17 14 9
9 10
13

15 15 11 11
20

11 11 11 11

12 12 12 12
21 16 8
13 10 13 18

7
11 11 19 19

4 3 4 2 5 1

Front Differential Front Differential Rear Differential

P004412

July 20, 1998 ADT00213 4-60

C.T.D. LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310096 1 DIFF, Head
2 310097 1 DIFF, Head
3 310083 1 DIFF, Head
4 210038 2 AIR SHIFT
5 210330 1 ACTUATOR, Diff Lock Air Shift
6 120106 1 CONNECTOR
7 240853 1 HOSE
8 120951 1 ADAPTER
9 900766 A/R TUBING, Bundy
10 201713 2 CLAMP, Body, Multiple Tube
11 100238 12 SCREW, Hex. Head
12 201826 8 STACKING NUT, Clamp Body
13 201820 4 SPLIT BUSH
14 121024 4 TEE, Branch
15 120747 2 UNION
16 240852 2 HOSE
17 120356 3 BULKHEAD
18 201711 4 CLAMP, Body, Single Tube
19 201825 4 STACKING STUD, Clamp Body
20 240958 1 HOSE
21 240851 2 HOSE
22 120807 1 ELBOW
23 121350 3 ELBOW
24 120965 2 ADAPTER, Straight
25 201217 1 VALVE, Push Button
26 174515 1 PLATE, Diff Lock Label
27 120375 2 ELBOW
28
29
30
31
32
33
34
35

July 20, 1998 ADT00213 4-61

AIR / HYDRAULIC BRAKE ACTUATOR

January 16, 1996 201795 4-62

AIR / HYDRAULIC BRAKE ACTUATOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201795 1 AIR/ HYDRAULIC BRAKE ACTUATOR
2 220954 1 CHAMBER, Air
3 100083 8 SCREW, Hex. Head
4 100312 8 NUT, Nyloc
5 171006 1 BRACKET, Mounting
6 NSI 1 GASKET, Mounting Bracket
7 * 1 FILTER, Packing
8 NSI 1 PLATE, End
9 * 1 O RING
10 NSI 1 SPRING, Compression
11 * 1 SEAL
12 NSI 1 PISTON
13 NSI 1 SHAFT, Piston
14 NSI 1 NUT
15 NSI 1 BODY, Air Actuator
16 220953 1 CYLINDER, Master
17 100086 3 SCREW, Hex. Head
18 100060 3 WASHER, Spring
19 ** 1 WASHER, Copper
20 NSI 1 CLIP, Retaining
21 ** 1 WASHER
22 NSI 1 NIPPLE, Bleed
23 ** 1 COVER, Bleed Nipple
24 NSI 1 RING, Retaining
25 NSI 1 WASHER
26 ** 1 SEAL, Rubber
27 NSI 1 PLUNGER
28 NSI 1 SHIM
29 ** 1 SEAL, Spring
30 ** 1 SPRING ASSY, Compression
31 NSI 1 BODY, Hydraulic Actuator
32 NSI 1 NUT, End, Reducing
33 202438 1 SWITCH, Overstoke
34 220951 1 KIT, Repair, Air Chamber Includes Items Marked *
34 220952 1 KIT, Repair, Master Cylinder Includes Items Marked **

January 16, 1996 201795 4-63

DIFFERENTIAL LOCK ACTIVATING VALVE

January 16, 1996 210038 64

DIFFERENTIAL LOCK ACTIVATING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210038 1 DIFFERENTIAL LOCK ACTIVATING VALVE
2 NSI 1 PLUG, Oil Level and Filler
3 NSI 7 SCREW
4 NSI 7 WASHER
5 NSI 1 COVER, Housing
6 NSI 1 GASKET, Cover
7 NSI 1 BEARING, Cover
8 NSI 1 PIN, Actuating Lever
9 NSI 1 LEVER, Actuating
10 NSI 1 PLUG
11 NSI 1 O RING
12 NSI 1 HOUSING
13 NSI 1 STOP, Piston
14 NSI 1 SPRING, Compression
15 NSI 1 PIN, Clevis
16 NSI 1 BEARING, Housing
17 NSI 4 BOLT, Cover
18 NSI 4 NUT, Lock
19 NSI 1 COVER, Housing, Piston End
20 NSI 1 O RING
21 NSI 1 NUT, Lock
22 NSI 1 WASHER
23 NSI 1 OILERS, Felt
24 NSI 1 PISTON
25 NSI 1 O RI NG
26 NSI 1 ROD, Push
27 NSI 1 O RING

January 16, 1996 210038 65

DIFFERENTIAL LOCK ACTIVATING VALVE
1

18

19

20
14
21
22 27

13

23

12
11
24 10
9
25 8
7
6
17 5
4
3
26

16

15

2
P004371

June 30, 1998 210330 66

DIFFERENTIAL LOCK ACTIVATING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210330 1 DIFFERENTIAL LOCK ACTIVATING VALVE
2 NSI 1 PLUG, Oil Level and Filler
3 NSI 7 SCREW
4 NSI 7 WASHER
5 NSI 1 COVER, Housing
6 NSI 1 GASKET, Cover
7 NSI 1 BEARING, Cover
8 NSI 1 PIN, Actuating Lever
9 NSI 1 LEVER, Actuating
10 NSI 1 PLUG
11 NSI 1 O RING
12 NSI 1 HOUSING
13 NSI 1 STOP, Piston
14 NSI 1 SPRING, Compression
15 NSI 1 PIN, Clevis
16 NSI 1 BEARING, Housing
17 NSI 4 BOLT, Cover
18 NSI 4 NUT, Lock
19 NSI 1 COVER, Housing, Piston End
20 NSI 1 O RING
21 NSI 1 NUT, Lock
22 NSI 1 WASHER
23 NSI 1 OILERS, Felt
24 NSI 1 PISTON
25 NSI 1 O RI NG
26 NSI 1 ROD, Push
27 NSI 1 O RING

June 30, 1998 210330 67

SOLENOID VALVE

January 12, 1996 210100 4-68

SOLENOID VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210100 1 SOLENOID VALVE 24V
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 * 2 O RING
12 * 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
14 * 1 SPRING, Compression
15 * 1 VALVE
16 NSI 1 BODY, Valve
17 1 KIT, Repair, Solenoid Valve Includes Items Marked *

January 12, 1996 210100 4-69

ACCELERATOR FOOT VALVE

39 32

45
35 40
38
37 36

33

34
29
5

16

41
44
28
12

20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P003087

June 21, 1996 210101 4-70

ACCELERATOR FOOT VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210101 1 ACCELERATOR FOOT VALVE
2 221286 1 KIT, Regulating Valve, Seal Includes Items Marked *
3 * 1 RING, Thrust
4 * 1 U-CUP
5 * 1 BOOT
6 * 1 POPPET
7 * 1 POPPET
8 * 1 SPRING
9 * 1 RING, Retainer
10 * 1 RING, Retainer
11 * 1 O-RING
12 * 1 O-RING
13 * 1 O-RING
14 * 1 U-CUP
15 NSI 1 PISTON, Balance
16 NSI 1 NUT
17 NSI 1 WASHER
18 NSI 1 BODY, Outlet
19 NSI 6 SCREW
20 NSI 1 PLATE, Barrier
21 NSI 1 CAGE, Valve
22 NSI 1 PLATE, Support
23 NSI 1 RING, Poppet
24 NSI 1 DISC, Support
25 NSI 1 SLEEVE, Cylinder
26 NSI 1 PISTON
27 NSI 1 SPRING
28 NSI 1 BODY, Inlet
29 NSI 1 PUSHROD ASSY
30 NSI 1 SCREEN
31 NSI 1 WASHER
32 221284 1 KIT, Treadle, Seal Includes Items Marked **
33 ** 1 PIN, Treadle
34 ** 1 ROLLER
35 ** 1 SPRING

June 21, 1996 210101 4-71

ACCELERATOR FOOT VALVE

39 32

45
35 40
38
37 36

33

34
29
5

16

41
44
28
12

20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P003087

June 21, 1996 210101 4-72

ACCELERATOR FOOT VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 ** 1 PIN, Treadle
37 ** 4 RING, Retaining
38 ** 2 BUSHING
39 ** 2 BUSHING
40 NSI 1 TEADLE ASSY
41 NSI 1 SCREW
42 NSI 1 BREATHER
43 NSI 1 VALVE, Control
44 NSI 1 PLATE, Mounting
45 NSI 1 TREADLE

June 21, 1996 210101 4-73

PRESSURE PROTECTION VALVE

April 21, 1998 210126 4-74

PRESSURE PROTECTION VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
3 NSI 4 SCREW, Adjusting
4 NSI 12 SCREW
5 NSI 4 HOUSEING, Spring, Compression
6 NSI 4 SEAT, Sadjusting, Spring
7 * 4 SPRING, Compression
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
11 * 4 SPRING, Compression
12 * 1 CIRCLIP, Internal
13 NSI 1 COVER
14 * 1 O RING
15 * 2 SPRING, Compression
16 * 2 PISTON, Rubber
17 NSI 1 BODY, Valve
18 221432 1 KIT, Repair, Pressure Protection Valve

April 21, 1998 210126 4-75

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY

15
14 52
13
48
49
50
51

P004410

July 14, 1998 210212 4-76

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210212 1 UNLOADER VALVE WITH INEGRAL AIR DRIER ASSY
2 203895 1 RESERVOIR, Air
3 171067 1 PIPE ASSY
4 210277 1 UNLOADER VALVE INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
15 NSI 1 CIRCLIP, Internal
16 220949 1 FILTER, Air Drier
17 ** 1 O RING
18 NSI 1 CIRCLIP, Internal
19 NSI 1 COVER
20 NSI 1 SEAT, Spring
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
28 NSI 1 BODY, Valve
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
31 NSI 1 SCREW, Adjusting
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat
35 NSI 1 SEAT, Spring

July 14, 1998 210212 4-77

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY

15
14 52
13
48
49
50
51

P004410

July 14, 1998 210212 4-78

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 SPRING
37 * 1 CIRCLIP, Internal
38 NSI 1 SEAT, Spring
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
41 NSI 1 SEAT, Spring
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
46 220959 1 KIT, Repair, Air Drier Includes Items Marked **
47 100523 1 WASHER, Aluminium
48 NSI 1 CABLE, Switch
49 NSI 1 SWITCH
50 NSI 1 SCREW
51 NSI 1 PLATE
52 NSI 1 SWITCH

July 14, 1998 210212 4-79

BRAKE VALVE

April 21, 1998 210208 4-80

BRAKE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
9 100065 3 WASHER, Spring
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
13 NSI 1 PLATE, Mounting
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
21 * 1 CIRCLIP, External
22 * 1 SPRING, Compression
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
26 NSI 1 SEAT, Spring
27 * 1 SPRING, Compression
28 NSI 1 SEAT, Ring
29 * 1 O IRNG
30 NSI 1 CIRCLIP, Internal
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
34 * 1 SPERING, Compression
35 NSI 1 CIRCLIP, Internal

April 21, 1998 210208 4-81

BRAKE VALVE

April 21, 1998 210208 4-82

BRAKE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 SCREW
37 NSI 1 DISC, Retaning
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 ORING
41 NSI 1 SEAT, Spring
42 * 1 SPRIG, Compression
43 NSI 1 SEAT, Spring
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
48 NSI 1 BODY, Valve
49 220956 1 KIT, Repair, Footvalve

April 21, 1998 210208 4-83

CONTROL VALVE

April 22, 1998 210271 4-84

CONTROL VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210271 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring

April 22, 1998 210271 4-85

BRAKE VALVE ADAPTOR

January 12, 1996 210276 4-86

BRAKE VALVE ADAPTOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210276 1 BRAKE VALVE ADAPTOR
2 NSI 4 SCREW
3 NSI 1 COVER, Inlet
4 * 1 O RING
5 NSI 1 PISTON, Primary
6 NSI A/R SHIM
7 NSI 1 SPRING, Compression
8 NSI 1 SEAT, Spring
9 NSI 1 CIRCLIP, Internal
10 * 1 O RING
11 NSI 1 PISTON, Secondary
12 * 1 O RING
13 NSI 1 SPRING, Compression
14 * 2 VALVE, Rubber
15 NSI 1 STEM, Valve
16 * 1 RETAINER, Spring
17 * 1 O RING
18 NSI 1 BODY, Valve
19 120399 1 PLUG
20 100523 * 1 WASHER, Sealing
21 221431 1 KIT, Seal, Brake Valve Adaptor

January 12, 1996 210276 4-87

AIR THROTTLE CONTROL

21
18 26
1 13 12

16
24
22
14
2
3
23

10
19
4 20
11

25 6

17 8
19
9
15 7
25

May 27, 1996 210518 4-88

AIR THROTTLE CONTROL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210518 1 AIR THROTTLE CONTROL
2 NSI 1 COVER
3 NSI 1 LEVER, Throttle
4 NSI 1 BOOT
5 NSI 8 SCREW
6 NSI 1 PIN
7 NSI 1 PIN
8 NSI 2 BEARING, Needle
9 NSI 4 O-RING
10 NSI 1 ROD END
11 NSI 1 SCREW
12 * 1 RING, Wear
13 * 1 U-CUP
14 * 1 O-RING
15 NSI 1 BODY
16 NSI 1 PISTON
17 NSI 1 SPRING
18 * 1 SHELL
19 NSI 4 WASHER
20 NSI 1 BEARING, Needle
21 NSI 1 SPRING
22 202108 1 ROD END
23 100081 1 SCREW
24 100310 1 NUT, Nyloc
25 NSI 2 PIN
26 221285 1 KIT, Repair Includes Items marked *

May 27, 1996 210518 4-89

PARK BRAKE

1
32
31 34

22 35
21

23 33 36

3 24
20
23 38 37
38
25

26
37
19 27
18
28

4 29
17 39

5 16

15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193

April 28, 1998 210601 4-90

PARK BRAKE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210601 1 PARK BRAKE VALVE
2 220143 1 KIT, Repair INCLUDES ITEMS MARKED *
3 NSI 1 HOUSING
4 * 1 VALVE
5 * 1 O RING
6 * 1 SLEEVE
7 * 1 SPRING
8 NSI 1 VALVE
9 * 1 O RING
10 * 1 O RING
11 NSI 1 PIPE, Outlet
12 NSI 1 PLATE
13 NSI 2 SCREW
14 * 2 O RING
15 * 1 SPRING
16 * 1 O RING
17 * 1 VALVE
18 * 1 O RING
19 NSI 1 HOUSING, Spring
20 * 1 SPRING
21 NSI 1 PISTON
22 NSI 1 PISTON
23 NSI 3 WASHER
24 NSI 1 SPRING
25 NSI 1 GUIDE, Spring
26 NSI 1 NUT
27 NSI 1 STUD, Setting
28 * 1 O RING
29 NSI 1 PISTON
30 * 1 SPRING
31 NSI 2 SCREW
32 NSI 1 COVER
33 NSI 1 PLATE
34 NSI 1 KNOB
35 * 2 PIN

April 28, 1998 210601 4-91

PARK BRAKE

1
32
31 34

22 35
21

23 33 36

3 24
20
23 38 37
38
25

26
37
19 27
18
28

4 29
17 39

5 16

15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193

April 28, 1998 210601 4-92

PARK BRAKE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 LEVER
37 * 2 SPRING
38 * 2 GUIDE, Spring
39 NSI 1 COVER
40 NSI 1 GUIDE
41 NSI 1 PLATE, Mounting
42 NSI 1 SPACER
43 * 1 O RING
44 * 1 O RING
45 NSI 1 GUIDE
46 NSI 1 PISTON, Port

April 28, 1998 210601 4-93

CHARGING VALVE

1
3

4 5

12

13
14
15
16
10
11
17

9
P004409

July 16, 1998 210607 4-94

CHARGING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210607 1 VALVE, Charging EVB Includes item No.s 2 to 10 and 12 to 17
2 NSI 1 SCREW, Adjusting
3 NSI 1 NUT, Lock
4 NSI 4 SCREW, Cap
5 NSI 1 COVER
6 NSI 1 WASHER
7 NSI 1 SPRING
8 NSI 1 PISTON, Adjusting
9 NSI 1 HOUSING
10 NSI 1 PISTON
11 220603 1 KIT, Repair Includes item No.s 12 to 17
12 NSI 1 DIAPHRAM
13 NSI 1 CIRCLIP
14 NSI 1 VENT
15 NSI 1 SPRING
16 NSI 1 SLEEVE
17 NSI 1 SEAL
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

July 16, 1998 210607 4-95

RELAY EMERGENCY VALVE

July 10, 1998 210678 4-96

RELAY EMERGENCY VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210678 1 RELAY EMERGENCY VALVE
2 100189 4 SCREW, Hex Head
3 100065 4 WASHER, Spring
4 NSI 1 COVER, Top
5 * 1 O-RING, Piston
6 NSI 1 PISTON, Relay
7 NSI 1 SPRING, Piston Return
8 NSI 1 SEAT, Exhaust
9 * 1 SEAL, Emergency Piston
10 * 1 O-RING
11 NSI 1 SCREW
12 NSI 1 WASHER, Diaphragm
13 * 1 DIAPHRAGM, Exhaust
14 NSI 3 BOLT
15 100065 3 WASHER, Spring
16 NSI 1 COVER, Bottom
17 * 1 VALVE, Non-Return
18 * 1 SPRING, Compression
19 * 1 O RING
20 * 1 SPRING, Compression
21 NSI 1 CIRCLIP, Internal
22 NSI 1 RING, Retaining
23 NSI 1 GUIDE, Valve
24 NSI 1 SPRING, Valve
25 NSI 1 RETAINER, Valve
26 * 1 VALVE, Inlet/Exhaust
27 * 1 O-RING
28 NSI 1 PISTON, Emergency
29 * 1 O-RING
30 NSI 1 FILTER, Adaptor
31 NSI 1 PLUG
32 NSI 1 PLUG
33 NSI 1 BODY, Valve
34 220958 1 KIT, Repair, Relay Emergency Valve Includes Items Marked *

July 10, 1998 210678 4-97

July 24, 1998 SECTION 4C ELECTRICAL SYSTEM 4-98
 SECTION 4C
ELECTRICAL SYSTEM

July 24, 1998 SECTION 4C ELECTRICAL SYSTEM 4-99

INSTRUMENT PANEL
3 4
1

5
2 15 40
Cels. 20 30 50 Cels.
80 100
10
40 120 20 60 80 100 120
Dia 53 Dia 82 25 50 Dia 53 150

5 10 70
2 30 80
x100
REV/MIN
0 km/h

D
r/min
1 2 3 4
0 Dia 56 5
1/2
X100 kPa
0 Dia 53 1/1
6
n/min

8-11 9-11,24

9-11,14
! 9-11,22

9-12,25 204073 9-11,23

9-11,16 9-11,21

9-11,13 9-11,13
9-11,15 9-11,20
9-11,19 9-11,18 9-11,17

P004479

August 3, 1998 ADT00240 4-100

INSTRUMENT PANEL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204073 1 DASH PANEL, Centre
2 201404 1 GAUGE, Temperature (Engine)
3 203873 1 GAUGE, Tacho
4 203797 1 GAUGE, Speedo, Electronic
5 200859 1 GAUGE, Temperature (Transmission)
6 201403 1 GAUGE, Oil Pressure
7 204773 1 GAUGE, Fuel
8 203876 1 LENS, Engine, Overspeed
9 202571 15 LENS, Holder
10 202572 15 BULB, Holder
11 200200 15 BULB, 24V
12 203696 1 LENS, Beacon, Warning (Optional)
13 202420 2 LENS, Turn, Warning
14 202520 1 LENS, Engine Temperature Warning
15 202528 1 LENS, Coolant Level Low
16 202521 1 LENS, Engine Oil Pressure Warning
17 202524 1 LENS, Brake Overstroke Warning
18 202522 1 LENS, Park Brake Warning
19 202419 1 LENS, High Beam Warning
20 203730 1 LENS, Lock Up Clutch
21 202523 1 LENS, Transmission Pressure Warning
22 202525 1 LENS, Transmission Temperature Warning
23 203877 1 LENS, Bin Up
24 203870 1 LENS, Emergency Steering
25 202437 1 LENS, Plain Red Warning

August 3, 1998 ADT00240 4-101

INSTRUMENT PANEL LH

2-5
6

1 L 3-6

WARNING

READ THE
OPERATORS
MANUAL BEFORE
CHANGING
DROP BOX
RATIOS X

204990

7,8,18 11,12
9,10 13,14 15,16 7,17
P004480

August 3, 1998 ADT00241 4-102

INSTRUMENT PANEL LH
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204990 1 DASH PANEL, LH
2 203734 1 LENS, Low Range Engaged
3 202571 2 HOLDER, Lens
4 202572 2 HOLDER, Bulb
5 200200 2 BULB, 24V
6 210271 1 CONTROL VALVE, Diff Lock
7 202408 2 SWITCH, 2 Position (Optional)
8 204166 1 LENS, Flashing Beacon Switch
9 202541 1 SWITCH, 2 Position
10 203851 1 LENS, Low Range Switch
11 202411 1 SWITCH, Hazard
12 202416 1 LENS, Hazard Switch
13 205152 1 SWITCH, Wiper, Washer Switch
14 202529 1 LENS, Windscreen Washer Switch
15 202409 1 SWITCH, 3 Position
16 202415 1 LENS, Head Lamp Switch
17 202414 1 LENS, Interior Light Switch
18 202423 1 INSERT, Blank Switch

August 3, 1998 ADT00241 4-103

INSTRUMENT PANEL RH

Hobbs
QUARTZ

0 0 0 0 0 101 I
HOURS
10
4 5 6
3 7

2 8
Dia 61
1 9
0 10
X100 kPa

3-6

+ -

4-7
9

8
P004481
August 3, 1998 ADT00242 4-104
INSTRUMENT PANEL RH
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204072 1 DASH PANEL, RH
2 201864 1 GAUGE, Hourmeter
3 201131 1 LENS, Preheat Warning
4 202571 2 LENS, Holder
5 202572 2 BULB, Holder
6 200200 2 BULB, 24V
7 202418 1 LENS, Alternator Charge Warning
8 200706 1 SWITCH, Press Button, Starter
9 200398 1 SWITCH, Ignition
10 202400 1 GAUGE, Dual Air Press

August 3, 1998 ADT00242 4-105

CIRCUIT BREAKER BOARD

HARNESS # 204234

1
B40C 2

CB10 CB9 3

15 30
2
SPARE CIGARETTE LIGHTER 2
COOLING FANS
HIGH-LOW RANGE
24/12 CONVERTER

CB2 CB3 CB4 CB5 CB6 CB7 CB8

15 15

ALISON HAZARD HEAD LIGHTS WARNING LIGHTS AIRCON UNIT STOP LIGHTS ALISON
TRANSMISSION PARK GAUGES WIPER/WASHER HOOTER TRANSMISSION
24/12 CONVERTER WARNING UNITS ROTATING BEACON INDICATORS
INTERIOR LIGHT REVERSE LIGHTS

P004488

August 4, 1998 ADT00248 4-106

CIRCUIT BREAKER BOARD
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 CIRCUIT BREAKER BOARD
2 201468 8 CIRCUIT BREAKER 15A
3 201469 1 CIRCUIT BREAKER 30A

August 4, 1998 ADT00248 4-107

BATTERY, CLAMPS AND CABLES

16
14
9 17

5 15

6
8
12

7
4 6 29 13
3 5
18

11

19
30
29

2
26
24
27
1 22 24 25
21
28
22
21 23
22
21 20
2
22
21
8
P004421

June 28, 1998 ADT00172 4-108

BATTERY, CLAMPS AND CABLES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200865 2 BATTERY, 12V
2 100187 4 J BOLT
3 100062 4 WASHER
4 100275 4 NUT, Wing
5 200202 2 BOOT, Red
6 200203 2 BOOT, Black
7 200204 4 NUT, Terminal
8 190119 2 CABLE, Battery, Negative
9 190542 1 CABLE, Battery, Positive
10 100085 1 SCREW, Hex, Head
11 100064 5 WASHER, Flat
12 170111 2 CLAMP, Holdown
13 203836 1 CIRCUIT, Breaker
14 202537 1 SOLENOID
15 100358 2 WASHER
16 100081 2 SCREW, Hex, Head
17 100310 2 NUT, Nyloc
18 100309 2 NUT, Nyloc
19 100381 2 SCREW, Cheesehead
20 205174 1 BATTERY DICONNECT, W/Face Plate Includes item No.s 21 to 28
21 NSI 4 NUT
22 NSI 4 WASHER
23 NSI 1 HOUSING
24 NSI 2 NUT
25 NSI 1 SPACER
26 NSI 1 CAP
27 NSI 1 SCREW, Hex. Head
28 NSI 1 WASHER
29 203923 2 GROMMET
30 190444 1 BATTERY CABLE, Negative

June 28, 1998 ADT00172 4-109

WINDSCREEN WIPER

2
4

1 3

10
6
9
8
7
10
11
12
13 P004489

August 5, 1998 ADT00250 4-110

WINDSCREEN WIPER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202403 1 WIPER
2 NSI 2 SCREW
3 NSI 2 SCREW
4 174195 1 BRACKET
5 202402 1 ARM, Pantograph
6 202401 1 MOTOR
7 NSI 2 WASHER, Plastic
8 NSI 2 WASHER, Rubber
9 NSI 1 PLATE, Spacer
10 NSI 4 NUT
11 NSI 2 CAP, Sealing
12 NSI 2 WASHER, Spring
13 NSI 2 NUT

August 5, 1998 ADT00250 4-111

RESERVOIR

P004374

June 30, 1998 ADT00196 4-112

RESERVOIR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261642 1 KIT, Windscreen Washer
2 100062 2 WASHER, Flat
3 100494 2 SCREW, Hexagonal Head

June 30, 1998 ADT00196 4-113

REAR LIGHTS, INDICATOR AND SIREN
15

13 14 16

1
6
5
4
3

17
12

7
8

9
25 10
22
11
24

23 18

22 19

21 20

P004375

June 28, 1998 ADT00174 4-114

REAR LIGHTS, INDICATOR AND SIREN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203445 1 LIGHT, Reverse
2 NSI 1 COVER, Front
3 NSI 1 LIGHT ASSY
4 NSI 4 SEAL
5 202933 1 BULB, Light
6 NSI 1 COVER, Back
7 NSI 1 SCREW, Set, Hex
8 NSI 1 BRACKET
9 NSI 1 WASHER, Spring
10 NSI 1 NUT, Nyloc
11 NSI 2 SCREW
12 100085 1 SCREW, Hex. Head
13 202562 1 LAMP, Indicator
14 NSI 1 LIGHT, ORANGE
15 NSI 1 SEAL, RUBBER
16 203486 1 HARNESS, Trucklite Pigtail
17 202561 1 LAMP, Brake
18 203487 1 HARNESS, Trucklite Pigtail
19 NSI 1 SEAL, Rubber
20 NSI 1 LIGHT, Red
21 100314 2 NUT, Nyloc
22 100064 4 WASHER, Flat
23 204009 1 ALARM, Back Up
24 190685 1 ISOLATOR, Vibtation Rubber
25 100093 2 BOLT, Hex. Head

June 28, 1998 ADT00174 4-115

HEADLIGHT (FROM 06 SEPT 93)

April 9, 1996 202573 4-116

HEADLIGHT (FROM 06 SEPT 93)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202573 1 HEADLIGHT (FROM 06 SEPT 93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
4 202935 1 BULB, 12 V
4 202934 1 BULB, 24 V 70/75 W
5 200410 1 BULB, 12 V 2 W
5 200200 1 BULB, 24 V 2 W
6 100381 2 SCREW, Cheese Head

April 9, 1996 202573 4-117

INDICATOR (FROM 26.08.94)

April 9, 1996 203444 4-118

INDICATOR (FROM 26.08.94)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203444 1 INDICATOR
2 NSI 1 HOLDER, Bulb
3 NSI 1 LENS, Indicator
4 NSI 2 SCREW, Set, Hex
5 NSI 2 NUT, Nyloc
6 204710 2 BULB, Heavy Duty, 24 V 22 W

April 9, 1996 203444 4-119

July 24, 1998 SECTION 5 FRAME AND BODY 5-1
 SECTION 5
FRAME AND BODY

July 24, 1998 SECTION 5 FRAME AND BODY 5-2

BONNET ASSEMBLY

20 24
18
13

1 25
23
8 13
18 14
19

15
13 2

13
14

11
10
12

7
6
21
22 16
13 4
13
15 21
14
5
13 21
9
3
17
13
14 P004380

June 28, 1998 ADT00175 5-3

BONNET ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203331 1 BONNET
2 173166 1 GRILL
3 100083 4 SCREW, Hex Head
4 100062 4 WASHER
5 182651 2 PLATE
6 202867 2 STRAP
7 201798 2 STRUT, Gas
8 170916 2 HANDLE
9 100173 2 BOLT, Hex. Head
10 100198 18 SCREW, Hex. Head
11 100062 40 WASHER, Flat
12 173163 1 GRILL, Bolt On
13 100059 16 WASHER, Flat
14 100316 10 NUT, Nyloc
15 100114 4 SCREW, Hex. Head
16 100021 4 SCREW, Cap
17 200036 2 NIPPLE, Grease
18 100358 8 WASHER
19 100077 8 SCREW, Hex. Head
20 100310 8 NUT, Nyloc
21 100536 6 WASHER
22 100320 2 NUT, Cleavelock
23 170917 2 BACKING PLATE, Bonnet Handle
24 100210 2 SCREW, Hex. Head
25 173290 2 GUIDE, Fibreglass Bonnet

June 28, 1998 ADT00175 5-4

BONNET LATCH ASSEMBLY

3 20
4
8
2

4
7
10
11 9

18 18
19 15
13
2

18 1

18
14

13
12

5
16
P004386

July 6, 1998 ADT00207 5-5

BONNET LATCH ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 174143 2 MOUNTING, Bonnet Catch
2 174093 2 HOUSING, Bonnet Catch
3 100569 8 SCREW, Hex. Head
4 100062 16 WASHER, Flat
5 174096 1 BRACKET, Pivot/T Bonnet
6 100281 7 NUT, Hex.
7 100312 8 NUT, Nyloc
8 204770 1 LEVER, Bonnet Release
9 100434 4 CAPSCREW, Csk Sochd
10 100061 4 WASHER, Flat
11 100310 4 NUT, Nyloc
12 100314 2 NUT, Nyloc
13 100064 4 WASHER, Flat
14 161497 1 ROD, Bonnet Release
15 200757 7 FORKED LINK
16 100672 2 STUD, Bonnet Release
17 174094 2 MOUNTING, Pivot-Link Bonnet Release
18 174095 1 BRACKET, Pivot/L Bonnet Release
19 100989 2 SCREW, Hex Head
20 203927 1 GROMMET

July 6, 1998 ADT00207 5-6

BIN TILT ASSEMBLY
2

3
13

12
11
10
7
1 14

15
6

16

9
4

17

P004392

June 28, 1998 ADT00177 5-7

BIN TILT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202391 1 COVER, Bin Tip Lever
2 100082 2 SCREW, Hex Head
3 100312 2 NUT, Nyloc
4 203747 1 CABLE, Control
5 NSI 1 BOLT
6 NSI 1 CLIP, Retaining
7 202104 1 HEAD, Control
8 204425 1 KIT, Valve Connection
9 NSI 4 SCREW
10 NSI 1 CLAMP, Flange
11 NSI 1 HOUSING, Valve Connection
12 NSI 1 NUT
13 NSI 1 PIN, Split
14 NSI 1 NUT
15 NSI 1 BRACKET
16 NSI 1 PIN, Clevis
17 203923 1 GROMMET

June 28, 1998 ADT00177 5-8

CAB EXTERIOR FITTINGS
25 17 16
2

11
2
7 20 19 24
12 7
30
1 19 5
3 31 19
4 20
13 20 3
3 4 4 4

24
4

20 19
8

28

3 15

21 27
22
23 14 10
26

27 18
11 29 9,6 25

17

12
16

2
12
13
P004404

June 28, 1998 ADT00178 5-9

CAB EXTERIOR FITTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 172335 4 CAB
2 203357 4 MIRROR
3 202466 A/R GLAZING
4 910018 A/R BEADING, Rubber, Window
5 174144 1 GUARD, Window, Rear
6 173215 1 DOOR, LH
7 100211 8 SCREW, Hex. Head
8 201442 2 WINDOW, Sliding
9 173214 1 DOOR, RHS
10 200763 2 PINCHWELD
11 100390 8 SCREW, Cap, CSK
12 201743 4 RETAINER CLIP
13 100806 16 SCREW, Cap, CSK
14 170970 1 PLATE, Mounting
15 200036 4 GREASE, Nipple
16 100314 8 NUT, Nyloc
17 100064 12 WASHER, Flat
18 174165 2 MOUNTING, Mirror Bracket
19 100059 26 WASHER
20 100316 14 NUT, Nyloc
21 100504 6 SCREW, Self Tapping
22 100062 8 WASHER, Flat
23 100083 8 SCREW, Hex, Head
24 100703 4 BOLT, Hex. Head
25 100089 8 SCREW, Hex. Head
26 202478 1 LOURVE
27 173646 1 MOUNTING PLATE, AIR HORN
28 174121 2 MOUNTING, Mirror Bracket
29 162382 4 PIPE, Mirror Support
30 100085 4 SCREW, Hex. Head
31 100147 4 WASHER, Flat

June 28, 1998 ADT00178 5-10

DOOR HANDLE ASSEMBLY
5
6

14 10
13
12
11
1, 2

17
20
18

21

3
4

7, 8
15

16

12
19

P004360

June 28, 1998 ADT00179 5-11

DOOR HANDLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201513 1 LATCH, RH
2 201514 1 LATCH, LH
3 201506 2 LINK
4 201507 4 PIN, Spring
5 201508 2 BRACKET, Mounting
6 201509 2 GASKET
7 201511 1 HOUSING, RH
8 201512 1 HOUSING, LH
9 100218 4 SCREW
10 100812 4 WASHER, Flat
11 174644 2 BRACKET
12 100310 2 NUT, Nyloc
13 100061 14 WASHER, Flat
14 100080 2 SCREW, Hex. Head
15 201510 2 STRIKER, Bolt
16 101340 2 NUT, Nyloc
17 100083 4 SCREW, Hex. Head
18 174836 2 BRACKET
19 100005 8 SCREW, Hex. Head
20 100062 4 WASHER, Flat
21 174157 2 SPACER, Plate, Door, Latch

June 28, 1998 ADT00179 5-12

STEERING COLUMN

6
7

3
8

P002096

June 28, 1998 ADT00180 5-13

STEERING COLUMN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200593 1 K CLAMP
2 210196 1 VALVE, Steering
3 202405 1 COLUMN, Steering
4 200282 1 WHEEL, Steering
5 200284 1 NUT
6 202913 1 CAP STEERING
7 202912 1 KNOB, Steering, Weel
8 100733 4 SCREW, Set, Hex

June 28, 1998 ADT00180 5-14

CAB INTERIOR FITTINGS
33

31

19
34

2
32

3
1 15 18
25

16

30
9
6 29
17

28
8 26
11 25 27
12
19
10

21

7
14 18
13 24
23
22

20 P004361
5

June 29, 1998 ADT00181 5-15

CAB INTERIOR FITTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202406 1 DASHBOARD
2 201427 1 SUNVISOR
3 202468 1 PANEL, Window
4 NSI 1 PANEL, Door, RH
5 172009 1 TOOL BOX
6 204045 1 HOLDER, Cup
7 173636 1 MOUNTING, Shift Tower
8 100309 4 NUT
9 172208 1 PLATE, Ashtray
10 174697 1 PLATE, Cover
11 100996 11 SCREW, Cap
12 100997 2 SCREW, Cap
13 100083 2 SCREW, Set, Hex
14 100062 2 WASHER, Flat
15 910140 1 TRIM, Aluminium
16 910143 A/R TRIM, Rubber
17 100504 2 SCREW, Hex, Self Tapping
18 172286 2 PLATE, Step
19 100504 4 SCREW, Hex, Selftapping
20 100312 9 NUT, Nyloc
21 100805 4 SCREW, Hex Head
22 100381 3 SCREW, Set, Hex
23 100063 3 WASHER, Flat
24 100309 3 NUT, Nyloc
25 100360 8 RIVET, Pop
26 202755 1 ASHTRAY
27 202497 1 LOCK, Eccentric
28 100811 2 NUT, Nyloc
29 100812 2 WASHER, Flat
30 100809 2 SCREW, Countersunk
31 280333 1 BAR, Wheel Spanner Handle
32 280433 1 TOOL KIT, Wheel Spanner
33 100275 2 NUT, Wing, Brass
34 171508 2 CLAMP, Pipe Hole
35

June 29, 1998 ADT00181 5-16

CAB SEATS

P004414

July 15, 1998 ADT00214 5-17

CAB SEATS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290340 1 SEAT, Pneumatic
2 100238 6 SCREW, Hex. Head
3 100062 6 WASHER, Flat
4 203216 1 SEAT, Trainer, ADT

July 15, 1998 ADT00214 5-18

AIRCONDITIONER AND HEATER SYSTEM
24
25 36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19 6
2 48
45 AIR CONDITIONER/
51 EVAPORATOR
50
24
22 35 9
442Ti ENGINE
20
36
25 18
1
38 43
37 53 39 18
40 8
22 10
16 25
23
38 27
16 41 17 10
25 24 24

25
3 4 15
19 5
42
29 6 30 22
11
23 24
25
31 24 33 18
21 25
10

22 CAB INTERIOR
26 19
36
25 24

P004391

June 29, 1998 ADT00182 5-19

AIRCONDITIONER AND HEATER SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202903 1 CONDENSER
2 202459 2 BELT
3 290501 1 COMPRESSOR
4 202069 1 DRIER, Receiver and Binary Switch
5 202545 1 SWITCH, Binary
6 NSI 1 DRIER, Receiver
7 202478 1 LOUVRE
8 202346 A/R PIPE, Flex, Air Duct
9 100506 6 SCREW, Cap, Socket, Head
10 202436 3 VENT, Eyeball
11 202435 1 VENT, Fishtail
12 202615 1 FILTER, Panel
13 100504 6 SCREW, , Hex, Head, Self-Tapping
14 100358 6 WASHER, Flat
15 100253 2 SCREW, Hex, Head
16 100819 6 SCREW, Hex, Fine
17 100358 4 WASHER, Flat
18 105011 9 SCREW, Self-Tapping
19 200061 14 CLAMP, Hose
20 NSI 8 SCREW, Cap, Socket, Head
21 200590 1 CLAMP
22 201439 3 P-CLIP
23 201419 8 P-CLIP
24 100081 11 SCREW, Hex, Head
25 100310 13 NUT, Nyloc
26 261300 1 KIT, Aircon Hose Assembly
27 240855 1 HOSE
28 240856 1 HOSE ASSY
29 240857 1 HOSE ASSY
30 240859 1 HOSE ASSY
31 240858 1 HOSE ASSY
32 240862 1 HOSE ASSY
33 202327 1 PIPE
34 202328 1 PIPE
35 173301 1 LID, Air Conditioner

June 29, 1998 ADT00182 5-20

AIRCONDITIONER AND HEATER SYSTEM
24
25 36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19 6
2 48
45 AIR CONDITIONER/
51 EVAPORATOR
50
24
22 35 9
442Ti ENGINE
20
36
25 18
1
38 43
37 53 39 18
40 8
22 10
16 25
23
38 27
16 41 17 10
25 24 24

25
3 4 15
19 5
42
29 6 30 22
11
23 24
25
31 24 33 18
21 25
10

22 CAB INTERIOR
26 19
36
25 24

P004391

June 29, 1998 ADT00182 5-21

AIRCONDITIONER AND HEATER SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 130056 A/R HOSE
37 100314 4 NUT, Nyloc
38 100370 9 WASHER, Hardened
39 100315 1 NUT, Nyloc
40 100424 1 WASHER, Hardened
41 100754 1 BOLT, Hex, Head
42 202325 1 PIPE, Aluminium, Liquid
43 202326 1 PIPE, Aluminium, Suction
44 120416 4 COUPLING, Elbow
45 120414 4 COUPLING, Bulkhead Includes Items Marked *
46 * 2 BULKHEAD
47 * 4 WASHER, Hardened
48 * 2 NUT, Lock
49 * 2 FITTING, Elbow
50 261300 1 KIT, Airconditioner Hose
51 203923 2 GROMMET
52 202902 1 EVAPORATOR
53 171254 1 BRACKET

June 29, 1998 ADT00182 5-22

FRONT FRAME AND BODY
77
67
51 54 48 68 77 64
61 62
48 56 58
66 60 57
76 54
51 48
75 51 36
74 47 70 57
76 64 36 80,85
20 48 7 38
55 51 47 8 37
39 55
78 79 5 38
69 63
73
41 39
54 37
40 54
36 51 59
6 39
51 41 4
38 42 44 43 40 56
14 52
2 44
34 58 41
42 1 57 43 53
32 43 35
24 40
3
19 44 23
19 32
42
54
36 51 33 43 44 42 49
39
41 39 38
44
43 40 26 27 51
32 44
38 25 28
42
40 43
47 41 15 40
48 44
18 51 27 28 11
16
45 43 12 26 27 51
50
40 44
38 50
84 41
41
38 41 42 21
17 39 41 11
83 13 37
41 48 30 39 38
46 37 22 31 71 36 38 10
82 39 29 72
41
81 P004487

August 4, 1998 ADT00247 5-23

FRONT FRAME AND BODY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183224 1 CHASSIS, Front
2 172666 1 MUDGUARD, Front, RH
3 172665 1 MUDGUARD, Front, LH
4 173082 1 HANDRAIL, Mudguard, LH
5 173083 1 HANDRAIL, Mudguard, RH
6 182678 1 STAND, Exhuast Silencer
7 174146 1 GUARD, Rock Silencer
8 174463 1 GUARD
9 172212 1 GRILL, Lower
10 174482 1 GUARD, Cab, Lift Pump
11 173198 4 STEP, Double Wire Rope
12 183292 1 TANK, Hydraulic
13 172523 1 PLATE, Belly Rear
14 173037 2 HANDRAIL
15 204531 1 BRACKET, Light, LH
16 172520 1 PLATE, Belly
17 190522 4 HINGE, Modified
18 204530 1 BRACKET, Light, RH
19 183281 1 TANK, Fuel
20 172126 1 FRAME, Header Tank
21 204374 2 REFLECTOR, Amber
22 204376 2 REFLECTOR, White
23 120726 1 CAP
24 201768 2 PAD, Articulated Bump Stop
25 202497 4 LOCK, Eccentric
26 100309 20 NUT, Nyloc
27 100063 40 WASHER, Flat
28 100381 20 SCREW, Cheesehead, Brass
29 100772 2 BOLT, HEX, Head
30 100410 2 NUT, Cleavelock
31 100632 6 WASHER
32 173307 1 LID, Hydraulic Tank
33 203774 1 GASKET, Hydraulic Tank
34 173308 1 LID, Fuel Tank
35 201503 1 GASKET, Fuel Tank

August 4, 1998 ADT00247 5-24

FRONT FRAME AND BODY
77
67
51 54 48 68 77 64
61 62
48 56 58
66 60 57
76 54
51 48
75 51 36
74 47 70 57
76 64 36 80,85
20 48 7 38
55 51 47 8 37
39 55
78 79 5 38
69 63
73
41 39
54 37
40 54
36 51 59
6 39
51 41 4
38 42 44 43 40 56
14 52
2 44
34 58 41
42 1 57 43 53
32 43 35
24 40
3
19 44 23
19 32
42
54
36 51 33 43 44 42 49
39
41 39 38
44
43 40 26 27 51
32 44
38 25 28
42
40 43
47 41 15 40
48 44
18 51 27 28 11
16
45 43 12 26 27 51
50
40 44
38 50
84 41
41
38 41 42 21
17 39 41 11
83 13 37
41 48 30 39 38
46 37 22 31 71 36 38 10
82 39 29 72
41
81 P004487

August 4, 1998 ADT00247 5-25

FRONT FRAME AND BODY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100086 18 SCREW, Hex. Head
37 100314 18 NUT, Nyloc
38 100064 38 WASHER, Flat
39 100210 30 SCREW, Hex. Head
40 100316 30 NUT, Nyloc
41 100059 65 WASHER, Flat
42 100146 18 SCREW, Hex. Head
43 100320 22 NUT, Nyloc
44 100536 44 WASHER
45 100093 2 BOLT, Hex. Head
46 100214 2 SCREW, Hex. Head
47 100394 14 NUT, Nyloc
48 220334 26 WASHER
49 100149 16 SCREW, Hex. Head
50 100312 16 NUT, Nyloc
51 100062 74 WASHER, Flat
52 100128 4 SCREW, Hex. Head
53 100123 8 SCREW, Cap
54 100083 35 SCREW, Hex. Head
55 174143 2 MOUNTING, Bonnet Latch
56 100089 18 BOLT
57 100064 34 WASHER
58 100314 18 NUT
59 173484 1 GUARD
61 100670 1 CLAMP USED FROM BAT 3909 (AVALIABLE AS RETROFIT KIT)
62 174097 1 PLATE, Support USED FROM BAT 3909 (AVALIABLE AS RETROFIT KIT)
63 100364 3 BOLT USED FROM BAT 3909 (AVALIABLE AS RETROFIT KIT)
64 100285 3 NUT USED FROM BAT 3909 (AVALIABLE AS RETROFIT KIT)
65 100147 6 WASHER USED FROM BAT 3909 (AVALIABLE AS RETROFIT KIT)
66 174209 1 SPACER, Shim, Bin Shockmat
67 174466 1 GUARD, Rear-PTO Shaft
68 171498 1 GUARD, Propshaft, Top
69 174474 1 GUARD, Propshaft Bolt On
70 174721 2 MOUNTING PLATE, Propshaft Guard
71 172175 3 STAY, Battery Tool Box

August 4, 1998 ADT00247 5-26

FRONT FRAME AND BODY
77
67
51 54 48 68 77 64
61 62
48 56 58
66 60 57
76 54
51 48
75 51 36
74 47 70 57
76 64 36 80,85
20 48 7 38
55 51 47 8 37
39 55
78 79 5 38
69 63
73
41 39
54 37
40 54
36 51 59
6 39
51 41 4
38 42 44 43 40 56
14 52
2 44
34 58 41
42 1 57 43 53
32 43 35
24 40
3
19 44 23
19 32
42
54
36 51 33 43 44 42 49
39
41 39 38
44
43 40 26 27 51
32 44
38 25 28
42
40 43
47 41 15 40
48 44
18 51 27 28 11
16
45 43 12 26 27 51
50
40 44
38 50
84 41
41
38 41 42 21
17 39 41 11
83 13 37
41 48 30 39 38
46 37 22 31 71 36 38 10
82 39 29 72
41
81 P004487

August 4, 1998 ADT00247 5-27

FRONT FRAME AND BODY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
72 203927 6 GROMMET
73 174484 1 MOUNTING, PTO Shaft Guard
74 174481 1 GUARD, PTO Shaft
75 100731 2 SCREW, Hex. Head
76 100312 2 NUT, Nyloc
77 100480 12 SCREW, Hex. Head
78 NSI 2 WASHER Comes With Engine
79 NSI 2 SCREW Comes With Engine
80 173225 1 PLATE, Cover Hydraulic Tank
81 100209 1 SCREW, Hex Head
82 100115 4 SCREW, Hex Head
83 174503 1 Mounting Bracket, Slide Belly Plate
84 174317 1 SLIDE ,Lock Belly Plate
85 174529 1 PLATE, Adaptor Aircleaner

August 4, 1998 ADT00247 5-28

REAR FRAME AND BIN

11 10 9
8
5
7

13
17

19
12

5
15
14 16
21
31 4
30 3
14
28 18
24
26
25 2
22
23
27
29 26 20

P004494

August 3, 1998 ADT00244 5-29

REAR FRAME AND BIN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 182875 1 BIN, Ducted
2 183219 1 CHASSIS, Rear
3 172417 2 PLATE, Guide
4 173271 8 SHIM
5 204374 4 REFLECTOR, Amber
6 204373 2 REFLECTOR, Red
7 100228 2 SCREW, Cap
8 100059 8 WASHER
9 160685 2 PLATE, Retainer
10 140162 4 O-RING
11 160383 2 PIN ASSEMBLY
12 100231 16 SCREW, Cap
13 200613 4 MAT, Shock
14 100532 12 WASHER
15 100410 6 NUT, Cleavelok
16 160083 6 BUSH
17 172736 1 POLE, Bin, Stay
18 100141 6 BOLT, Hex, Head
19 202686 1 GRIP
20 202547 1 SWITCH, Micro-Wip Rod
21 173578 1 MOUNTING, Bin Up Switch
22 101309 2 WASHER
23 100083 2 BOLT
24 174091 2 PLATE, Securing, Mudflap
25 100091 11 SCREW, Hex. Head
26 100064 22 WASHER, Flat
27 100285 11 NUT, Cleveloc
28 204686 2 MUDFLAP
29 172988 2 PLATE, Mudflap, Mounting
30 100125 6 SCREW, Hex. Head
31 100010 6 WASHER, Flat

August 3, 1998 ADT00244 5-30

ARTICULATION AND OSCILLATION ASSEMBLY

6 7
5
4
3
2
11

8
12
9

16

14
13

15

2
3
4
10
4
3
7

P002916

June 29, 1998 ADT00185 5-31

ARTICULATION AND OSCILLATION ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183096 1 JOINT,Articulation And Oscillation
2 160733 2 BUSH, Bronze
3 140265 3 O RING
4 160744 3 PLATE, Thrust
5 162454 1 WASHER, Thrust,Nylon
6 161726 1 NUT, Lock
7 140267 2 O RING Factory fitted
7 910269 2 TUBING INFIELD REPAIR
7 161668 1 ADAPTOR INFIELD REPAIR
8 100372 5 SCREW, Cap
9 100314 2 NUT, Nyloc
10 160749 1 WASHER, Thrust, Nylon
11 160688 2 PIN
12 173341 1 PLATE, Lock
13 173902 1 BAR, Safety
14 172956 1 TAG, Lock Pin
15 201748 2 CIRCLIP, External
16 100089 1 SCREW, Hex. Head

June 29, 1998 ADT00185 5-32

STEERING CYLINDER MOUNTINGS

8
1
2
3

4
13
6
5

14
6
19
3
18 4
2
17 7
15
16

13 9

13

12 11
10
9

P004116

June 29, 1998 ADT00186 5-33

STEERING CYLINDER MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261146 1 KIT, Bearing
2 160617 2 PLATE, End
3 140277 2 ORING
4 160618 2 CONE
5 161160 1 PIN
6 140108 2 V RING
7 100320 1 NUT, Nuyloc
8 100724 1 BOLT
9 200038 2 GREASE NIPPLE
10 170031 2 LOCK TAG
11 240796 1 HOSE
12 120807 1 ELBOW
13 910269 A/R O RING
14 161668 4 ADAPTOR
15 230091 2 CYLINDER
16 160384 2 PIN
17 170467 2 PLATE, Retainer
18 170031 2 LOCK TAG
19 100111 4 SCREW, Hex. Head

June 29, 1998 ADT00186 5-34

TIP CYLINDER MOUNTINGS

3 4 5 6

6
5
4

2
P002942

June 29, 1998 ADT00187 5-35

TIP CYLINDER MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230281 1 CYLINDER
2 200036 2 GREASE NIPPLE
3 160747 2 PIN
4 170467 2 PLATE, Retainer
5 170031 2 LOCK, Tag
6 100111 4 SCREW, Hex, Head

June 29, 1998 ADT00187 5-36

BIN HEATER ASSEMBLY (OPTIONAL)

2
12
13
3

20
16 19

10 12 18

11 14 7

5 2 4 6
6 16
21

13
22
7 8
9 4
6
6
7 2 18
6 15 16
6
17
2

8 11
8
10
6

P002910

June 29, 1998 ADT00188 5-37

BIN HEATER ASSEMBLY (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204352 1 STACK, Exhaust
2 201212 4 CLAMP, Exhaust
3 202315 1 FLEX, Top
4 100464 6 CAPSCREW, Soc. Head
5 100283 4 NUT
6 100062 18 WASHER
7 203367 2 SOCKET
8 100198 8 SCREW, Hex Head
9 172101 1 BRACKET, Top
10 174581 2 FLANGE, Bin Heater
11 202131 4 SEAL, Ring
12 162456 12 WASHER, Spring
13 201666 6 SPRING, Bin Heater
14 202329 1 PIPE, Top
15 202330 1 PIPE, Bottom
16 204355 1 FLEX PIECE
17 100320 3 NUT, Cleavelock
18 100010 6 WASHER, Flat
19 203027 1 PIPE, Outlet
20 100747 3 BOLT, Hex Head
21 201667 3 SPRING, Bin Heater
22 162457 6 WASHER, Spring

June 29, 1998 ADT00188 5-38

ARTICULATION JOINT BEARING ASSEMBLY

8
2
1 8
9 9
3

15
8 8
4

5
17
6
11 11

7 7

10 10

12

19
11
12
7 18
14 13
13
8
8

P002921

June 29, 1998 ADT00189 5-39

ARTICULATION JOINT BEARING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190633 4 SCREW, Cap
2 100131 8 BOLT
3 100010 8 WASHER,Flat
4 161687 1 PLATE, Mounting
5 170822 2 SHIM
6 160727 1 SLEEVE, Fixed
7 140301 1 SEAL
8 910269 A/R TUBING
8 161168 4 ADAPTOR
9 100954 12 SCREW, Cap
10 150114 4 BEARING ASSY
11 162349 2 COVER
12 120148 2 CONNECTOR
13 100271 12 NUT, Clevelock
14 162353 1 PIN
15 100212 4 SCREW, Set, Hex
16 100148 4 WASHER, Flat
17 180999 1 PIN ASSY
18 140300 2 SEAL
19 162352 2 COVER

June 29, 1998 ADT00189 5-40

CAB TILT ASSEMBLY

4 5
8
5
6

4
5
15
8 5
6 2

13
10
14
10

1 11

3 9 12

P004393

July 6, 1998 ADT00208 5-41

CAB TILT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210185 1 PUMP
2 230100 1 CYLINDER, Cab, Tilt
3 240410 2 HOSE ASSY
4 101325 2 BOLT, Hex, Head
5 100547 2 WASHER, Flat
6 100777 1 NUT, Clevelock
7 121350 2 ELBOW
8 160523 2 BUSH, Tilt Cylinder
9 120148 2 CONNECTOR
10 121242 2 CONNECTOR
11 240759 2 HOSE ASSY
12 120807 2 ELBOW
13 120315 2 ELBOW
14 280333 1 BAR, Wheel Spanner Handle
15 160848 1 BUSH, Spacer

July 6, 1998 ADT00208 5-42

CAB MOUNTINGS

2
3
1

1
3
5
6

1
4

9
10

7
8

P004129

June 29, 1998 ADT00191 2-43

CAB MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202594 8 CIRCLIP
2 162385 2 PIN
3 203408 4 BUSH, Mounting
4 162386 2 PIN
5 182735 2 MOUNTING
6 100992 8 SCREW, Cap
7 101308 16 WASHER
8 100320 8 NUT, Cleveloc
9 100148 4 WASHER
10 100210 4 BOLT

June 29, 1998 ADT00191 2-44

DECALS

10 24,25
19 8 14

13
16 B35C
7
11
17

14

3 5 8 4 8 12
1 10 14 9

27,28
21 6 1 29 20
23
14 18 22 26
8

B35C
15
7

17

12
2 9 14 13 1
14

P004485

August 3, 1998 ADT00245 5-45

DECALS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204606 3 WARNING; Read OMM
2 204607 1 WARNING; Spring Pressure
3 204608 1 DECAL; Battery Isolator Switch
4 204609 1 DECAL; Hydraulic Level
5 204610 1 DECAL; Hydraulic Pressure
6 204613 1 DECAL; Park Brake
7 204223 2 DECAL; Tyre Pressure
8 204615 4 WARNING; Compressed Air
9 204616 2 WARNING; Bin Support
10 204617 2 WARNING; Cab Support
11 204618 1 WARNING; Visibilty
12 204619 2 WARNING; Suspension Cylinder
13 204620 2 WARNING; Artic Lock
14 202721 7 DECAL; Lift Point
15 203223 1 DECAL; Bonnet Strip, RHS
16 203224 1 DECAL; Bonnet Strip, LHS
17 203240 2 BELL
18 204222 1 DECAL; RHS Bin
19 204224 1 DECAL; LHS Bin
20 203248 1 BELL
21 204992 1 PLATE; Bin Control CE
22 204961 1 DECAL; Engine Stop
23 204962 1 DECAL; Shift Inhibiting CE
24 204387 1 PLATE; Power Point 12V
25 204907 1 PLATE; Power Point 24V
26 204988 1 DECAL; Dim, Bright, Indicator, Horn
27 204982 1 DECAL; Aircon, Heat CE
28 204981 1 DECAL; Aircon, Cold CE
29 204979 1 DECAL; Aircon, Air In/Out CE

August 3, 1998 ADT00245 5-46

DECALS
1 2 3 4 5

WARNING WARNING CAUTION CAUTION

DO NOT OPERATE OR WORK SPRING UNDER
ON THIS MACHINE UNLESS PRESSURE HYDRAULIC OIL
YOU HAVE READ AND BATTERY ISOLATOR LEVEL
UNDERSTOOD THE READ MAINTENANCE
INSTRUCTIONS AND WARNINGS MANUAL BEFORE FILL WITH AUTOMATIC
IN THE OPERATORS MANUAL
CARRYING OUT ISOLATE BATTERY
FAILURE TO FOLLOW THE
BEFORE WELDING TRANSMISSION
INSTRUCTIONS OR HEED THE MAINTENANCE FLUID ONLY
WARNINGS COULD RESULT IN
204607 IN THIS AREA 204608 204609 204610
204606 PERSONAL INJURY OR DEATH

7
6 8 9
TYRE PRESSURE B40C 6x6
MAKE MODEL SIZE
FRONT MIDDLE REAR WARNING WARNING
kPa PSI kPa PSI kPa PSI
BRIDGESTONE VKT 29.5 R25 2HH 350 51 375 54 375 54

MICHELIN XADN/XADT 29.5 R25 300 44 350 51 350 51 COMPRESSED AIR INSTALL BIN
RESERVOIR SUPPORT POLE
BEFORE CARRYING
DRAIN COMPLETELY OUT ANY
X X X X X X X X X
BEFORE CARRYING MAINTENANCE
204615 OUT MAINTENANCE IN THIS AREA
204613 203318 PAYLOAD: 36
23 500
000 kg (80
(50 468
600 lbs) 204616

10 11 12 13 14

WARNING WARNING WARNING WARNING

INSTALL CAB PRESSURISED GAS INSTALL
SUPPORT POLE MACHINE OPERATOR ARTICULATION
BEFORE CARRYING HAS LIMITED VISIBILITY REFER TO OPERATORS LOCK BEFORE
OUT ANY DO NOT REMAIN IN THIS MANUAL FOR CORRECT
AREA WHILE MACHINE DISASSEMBLY
CARRYING OUT
MAINTENANCE ANY MAINTENANCE
IN THIS AREA IS RUNNING PROCEDURE 202721
204617 204618
204619 204620
IN THIS AREA

23 24 26 29 21
POWER POINT
WARNING 12V USE ONLY
CUT OUT SLOT

This vehicle is equipped with a transmission

shift inhibitor system. Neutral to drive shift
ranges are automatically prevented at high
engine speeds. After completing neutral
PTO operation, reduce engine speed to below 25 204387

900 rpm to allow neutral to range shift.

CUT OUT SLOT
22 POWER POINT 204988
204962 24V USE ONLY
27 28

STOP
204961
204992

204907
P004486

August 3, 1998 ADT00245 5-47

DECALS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204606 3 WARNING; Read OMM
2 204607 1 WARNING; Spring Pressure
3 204608 1 DECAL; Battery Isolator Switch
4 204609 1 DECAL; Hydraulic Level
5 204610 1 DECAL; Hydraulic Pressure
6 204613 1 DECAL; Park Brake
7 204223 2 DECAL; Tyre Pressure
8 204615 4 WARNING; Compressed Air
9 204616 2 WARNING; Bin Support
10 204617 2 WARNING; Cab Support
11 204618 1 WARNING; Visibilty
12 204619 2 WARNING; Suspension Cylinder
13 204620 2 WARNING; Artic Lock
14 202721 7 DECAL; Lift Point
15 203223 1 DECAL; Bonnet Strip, RHS Not Illustrated
16 203224 1 DECAL; Bonnet Strip, LHS Not Illustrated
17 203240 2 BELL Not Illustrated
18 204222 1 DECAL; RHS Bin Not Illustrated
19 204224 1 DECAL; LHS Bin Not Illustrated
20 203248 1 BELL Not Illustrated
21 204992 1 PLATE; Bin Control CE
22 204961 1 DECAL; Engine Stop
23 204962 1 DECAL; Shift Inhibiting CE
24 204387 1 PLATE; Power Point 12V
25 204907 1 PLATE; Power Point 24V
26 204988 1 DECAL; Dim, Bright, Indicator, Horn
27 204982 1 DECAL; Aircon, Heat CE
28 204981 1 DECAL; Aircon, Cold CE
29 204979 1 DECAL; Aircon, Air In/Out CE

August 3, 1998 ADT00245 5-48