[go: up one dir, main page]

0% found this document useful (0 votes)
611 views601 pages

B18D ADT Parts Manual Oct 2009

This document is a parts manual for B18D ADT 6x6 & 6x4 vehicles produced by Bell Equipment Co. It provides contact information for Bell Equipment locations around the world to assist with ordering parts for vehicle maintenance. The manual is organized with a logical sequence and parts lists to support illustrated breakdowns. Bell Equipment aims to ensure information is correct but may update designs without notice.

Uploaded by

philippe gravier
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
611 views601 pages

B18D ADT Parts Manual Oct 2009

This document is a parts manual for B18D ADT 6x6 & 6x4 vehicles produced by Bell Equipment Co. It provides contact information for Bell Equipment locations around the world to assist with ordering parts for vehicle maintenance. The manual is organized with a logical sequence and parts lists to support illustrated breakdowns. Bell Equipment aims to ensure information is correct but may update designs without notice.

Uploaded by

philippe gravier
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 601

PARTS MANUAL

872232

B18D ADT 6X6 & 6X4 MKVI


A818D60 (6X6)
A817D60 (6X4)

FIRST ISSUE: SEP 2008 (PRE-PRODUCTION)


SECOND ISSUE: NOV 2008 (PRODUCTION)
THIRD ISSUE: MAY 2009 (SIB 2009/1050)
LATEST ISSUE: OCT 2009 (SIB 2009/1118)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

i
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

ii
LOCATION OF OPERATIONS
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of
general safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 13 March 2009.

GROUP OPERATIONS LISTING


RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
13-19 Carbonode Cell . . . . . . . . . . . . . . . . . Tel: 035- 907 9111 . . . . . . . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 035-797 4323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe (Mobile: 082-822 2624)
E-mail: debbiev@bell.co.za

LOCATION OF OPERATIONS
EUROPEAN REGION:

FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax :+ 33 55589 2324
FRANCE
Contact: Claude Boulet (Director)
E-mail: claudeb@fr.bellequipment.com

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


iii
LOCATION OF OPERATIONS

GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +49 6631 911 313
GERMANY
Contact: Ulrich Kramme (Managing Director)
E-mail: center@de.bellequipment.com

German Assembly Plant (Eisenach)


Industriestrasse 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +49 369 207 3150
GERMANY
Contact: Andre Krings (Managing Director) (Mobile: +49 176 220 024 416)
Email: AndreK@de.bellequipment.com

ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +39 075 808 3453
Ospedalicchio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +39 075 808 3424
06080 Bastia Umbra (PG)
ITALY
Contact: Michel-Angelo Van druenen
E-mail: scai@scaispa.com

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch

SPAIN
Polig. Industrial Alcala Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +34 918 796 049
C/Iplacea Nº 10
28803 Alcalá de Henares, Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
E-mail: lauriannec@fr.bellequipment.com

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: cameronc@bellequipment.co.uk or general@bellequipment.co.uk

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


iv
LOCATION OF OPERATIONS

SOUTHERN AFRICA REGION:

CAPE REGION:

CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
28 Aviation Road . . . . . . . . . . . . . . . . . . . . . Tel: 021 380 9000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . . . . . . . . Fax: 021 380 9057 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7490
Contact: John Collins (General Manager) (Mobile: 082-495 9338)
E-mail: johnc@bell.co.za

EAST LONDON
Bell Equipment Co SA (Pty) Ltd
811 East Coast resort Road . . . . . . . . . . . . .Tel: 043 732 1490 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 15742
Meisies Halt. . . . . . . . . . . . . . . . . . . . . . . . . .Fax: 043 732 1435 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Beacon Bay
Gonubie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5200
5205
Contact: Kassie van de Heever (Mobile: 082-827 8050)
E-mail: kassiev@bell.co.za

GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road. . . . . . . . . . . . . . . . . . . . . . . . Tel: 044 878 0930/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 044 878 0932 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEORGE
GEORGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Gordon Smidt (Mobile: 082-335 9015)
E-mail: karino@bell.co.za

PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . . . . Tel: 041 451 3202/4/6. . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax:041 451 3208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Gert Nelson (Mobile: 082-657 1190)
E-mail: lynneo@bell.co.za

SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
2 Tanteliet Street . . . . . . . . . . . . . . . . . . . . . Tel: 027 712 1124/30 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 618
Springbok Industrial Area . . . . . . . . . . . . . . Fax:027 718 1314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPRINGBOK
SPRINGBOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083-414 8946)
E-mail: laurenced@bell.co.za

NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . . . . Tel: 264 61 226 021/2/3 . . . . . . . . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . . . . Fax: 264 61 228 330. . . . . . . . . . . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Johan van Wyk (Mobile: 081-250 2949)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


v
LOCATION OF OPERATIONS

CENTRAL REGION:

BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . . . . . Tel: 051 4327 855. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 051 4323 740 . . . . . . . . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille (Mobile: 082-854 2265)
E-mail: yvetteo@bell.co.za or peterw@bell.co.za

JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Griffiths Road . . . . . . . . . . . . . . . . . . . . . . . Tel: 011 928 9700. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 25391
JET PARK . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 011 928 9730 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .JET PARK
1459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
Contact: Sean Heckler (Sales & Operations Manager) (Mobile: 083-266 4548)
E-mail: susanm@bell.co.za

KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
12 Hendrick Van Eck Street. . . . . . . . . . . . . Tel: 053 841 0710/11/12/13 . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 053 841 1940 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: Aubrey Potgieter (General Manager) (Mobile: 083-629 1931)
E-mail: aubreyp@bell.co.za

KURUMAN (NORTHERN CAPE)


Bell Equipment Co SA (Pty) Ltd
Mariette Crescent . . . . . . . . . . . . . . . . . . . . Tel: 053 712 0698. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1396
Industrial Area . . . . . . . . . . . . . . . . . . . . . . . Fax: 053 712 0697 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KURUMAN
KURUMAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
8460
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082-558 6911)
E-mail: lorenzoj@bell.co.za

MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Plot 686 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: +268-51-87496/7 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1754
Tambankulu Street. . . . . . . . . . . . . . . . . . . . Fax: +268-51-87498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matsapha
Matsapha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 00 268-602 3795)
E-mail: nicolienb@bell.co.za

MIDDELBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Tswelopele Street. . . . . . . . . . . . . . . . . . . Tel: 013 246 8900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . . . . . Fax: 013 246 1229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIDDELBURG
MIDDELBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Hennie de Castro (Modile: 079-515 4625)
E-mail: rinas@bell.co.za

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


vi
LOCATION OF OPERATIONS

NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . . . . Tel: 013 755 2110/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1672
Vintonia 2. . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 013 755 2117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082-452 9392)
E-mail: corries@bell.co.za

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
16 Vanadium Street . . . . . . . . . . . . . . . . . . . .Tel: 014 538 1003/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3701
Border Industrial . . . . . . . . . . . . . . . . . . . . . .Fax: 014 538 1005 . . . . . . . . . . . . . . . . . . . . . . . . . . . .RUSTENBURG
RUSTENBURG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Mobile: 082-773 5422)
E-mail: gitteb@bell.co.za

TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . . . . Tel: 015 307 1129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . . . . . Fax: 015 307 3095 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Danie Visser (Mobile: 082-553 8764)
E-mail: altar@bell.co.za

WOLMARANSSTAD (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
80 Kruger Street . . . . . . . . . . . . . . . . . . . . . .Tel: 018 596 2319 . . . . . . . . . . . . . . . . . . . . . . . . . . .c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . . . . . . .Fax: 018 596 2855 . . . . . . . . . . . . . . . . . . . . . . . .WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2630
Contact: Bernard Niemand (Branch Manager) (Mobile: 082-572 7881)
E-Mail: bernardn@bell.co.za

COASTAL REGION:

DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . . . . Tel: 031 569 1100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . . . . . Fax: 031 569 1108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DURBAN
DURBAN NORTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za

EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive. . . . . . . . . . . . . . . . . . .Tel: 035 792 6517 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . . . . . . .Fax: 035 792 6516 . . . . . . . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (cell: 082-784 1477)
E-mail: michaelc@bell.co.za

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


vii
LOCATION OF OPERATIONS

PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . . . . Tel: 033 386 9319. . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 033 386 1837 . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Les Lothain (Regional Manager) (Mobile: 082-774 9937)
E-mail: michellet@bell.co.za

PIET RETIEF (MPUMALUNGA)


Bell Equipment Co SA (Pty) Ltd
136A Kotze Street . . . . . . . . . . . . . . . . . . . . Tel: 017-826 1523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2597
PIET RETIEF. . . . . . . . . . . . . . . . . . . . . . . . Fax: 017-826 1580 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Butcha Balate (Mobile: 082-774 0495)
E-mail: eugeniob@bell.co.za

UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 032 947 0696/1637 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . . . . Fax: 032 947 2141 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep.) (Moile: 082-774 0493)
E-mail: selvann@bell.co.za

VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . . . . Tel: 034 981 5541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1221
VRYHEID. . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 034 980 9752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082-627 6459)
E-mail: cliffg@bell.co.za

NORTHERN REGION:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238. . . . . . . . . . . . Tel: +258 21 722 022/ 031/ 831 . . . . . . . . . . . . . . . . . .Caixa Postal 70
Matola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: +258 21 720 467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-21-(0)82 301 894)
E-mail: bellequipment@teledata.mz or wfourie@teledata.mz

ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 20367
Kalulushi . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun McCann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


viii
LOCATION OF OPERATIONS

ZIMBABWE
Bell PTA (Pty) Ltd
16 Erith Road. . . . . . . . . . . . . . . . . . . . . . . . .Tel: +263 4 661 061/090/125/181/418 . . . . . . . . . . . . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 4 621 026 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: dutoit@bellzim.co.zw

Bell Equipment Gweru


33 J Tongogara Avenue . . . . . . . . . . . . . . . .Tel: +263 54 223 85 / 91 . . . . . . . . . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 54 223 85 (ask for fax) . . . . . . . . . . . . . . . . . . . . . . . Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Jannie Van Wyk (Mobile: +263 91 310 722)

Bell Equipment Triangle


Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +263 33 6552 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 27
Triangle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 33 6552 (ask for fax) . . . . . . . . . . . . . . . . . . . . . . . . Triangle
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Louis Stopforth (Mobile: +263 11 724 828)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


ix
DEALER

Keep a record of your dealer information here:

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


x
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

xi
CONTENTS OVERVIEW
CONTENTS

SECTION 1. GENERAL INFORMATION


SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. SERVICE KITS
SECTION 9. RECOMMENDED LUBRICANTS & PAINTS
SECTION 10. SPECIAL TOOLS
SECTION 11. NUMERICAL INDEX

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


xii
SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1
SECTION 2: ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-8
CYLINDER HEAD AND VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10
CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-12
CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-14
CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-16
CONNECTING ROD AND PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-18
CAMSHAFT AND TIMING PARTS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20
INJECTION PUMPS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-24
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-28
TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32
AIR COMPRESSOR ATTACHMENT PARTS - - - - - - - - - - - - - - - - - - - - - - - 2-34
INTAKE MANIFOLD- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-38
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-40
STARTING MOTOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42
ALTERNATOR AND ATTACHMENT- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-48
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-50
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-54
MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-56
AIRCONDITIONER COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-58
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-60
PRE-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
AIR CLEANER BREAKDOWN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-68
FUEL-WATER FILTER UNIT BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - 2-70
HANDLIFT PUMP & PRE-FILTER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - 2-72
COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-74
COOLING SYSTEM, RADIATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-78
SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
GEAR BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
OIL SUPPLY, CONTROL INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
OIL SUPPLY, CONTROL INSERT (CONTINUED) - - - - - - - - - - - - - - - - - - - - - 3-8
OIL SUPPLY, COVER PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
RETARDER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
GEAR BOX PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14
COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
BRAKE - SECTION D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
BRAKE - SECTION E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
BRAKE - SECTION F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
BRAKE - SECTION G - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
OUTPUT (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
SHIFT CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
SHIFT CONTROL (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
SHIFT CONTROL, VALVE BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


xiii
SHIFT CONTROL, THROTTLE VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38
DIPSTICK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
OIL SUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TORQUE CONVERTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
POWER TAKE OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
HEAT EXCHANGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
PERIPHERALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
DROPBOX MISCELLANEOUS ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROPBOX MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX IDLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
DROP BOX OUTPUT SHAFT REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
DROP BOX OUTPUR SHAFT FRONT- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
ACTUACTOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
DRIVELINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
AXLE FRONT 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE FRONT 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
FRONT DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
FRONT LIMITED SLIP DIFFERENTIAL - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
THRU DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
AXLE MIDDLE 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
MIDDLE DIFFERENTIAL ASSEMBLY 6X4- - - - - - - - - - - - - - - - - - - - - - - - - 3-88
MIDDLE LIMITED SLIP DIFFERENTIAL 6X4 - - - - - - - - - - - - - - - - - - - - - - - 3-90
AXLE MIDDLE 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
MIDDLE DIFFERENTIAL ASSEMBLY 6X6- - - - - - - - - - - - - - - - - - - - - - - - - 3-94
MIDDLE DIFFERENTIAL ASSEMBLY 6X6- - - - - - - - - - - - - - - - - - - - - - - - - 3-96
MIDDLE DIFFERENTIAL ASSEMBLY 6X6- - - - - - - - - - - - - - - - - - - - - - - - - 3-98
MIDDLE LIMITED SLIP DIFFERENTIAL 6X6 - - - - - - - - - - - - - - - - - - - - - - - 3-100
TRAILING AXLE REAR 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-102
TRAILING AXLE REAR 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
REAR DIFFERENTIAL ASSEMBLY 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
REAR LIMITED SLIP DIFFERENTIAL 6X6- - - - - - - - - - - - - - - - - - - - - - - - - 3-108
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110
BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
FINAL DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-114
WHEEL SETS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-116
SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
CAB SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
BRAKE PEDAL BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CONTROL VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-10
CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
PUMP CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
STEERING CYLINDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
FRONT CHASSIS SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
ACCUMULATORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
HYDRAULIC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
HYDRUALIC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - 4-24
HYDRAULIC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
HYDRAULIC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
PUMP SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
PUMP (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
PUMP, EMERGENCY STEERING (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - 4-36

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


xiv
EMERGENCY STEERING PUMP, CHECK VALVE - - - - - - - - - - - - - - - - - - - - 4-38
STEERING CYLINDER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
HYD / FUEL TANK MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-42
HYD / FUEL TANK MISC. ITEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
REAR CHASSIS SYSTEM 6X4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-48
REAR CHASSIS SYSTEM 6X6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-52
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54
SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
CAB SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
AIR HORN (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
FRONT CHASSIS SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
AIR DRIER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
AIR DRIER REPAIR KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
10L RESEVOIRS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
REAR CHASSIS SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
CAB & REAR WIPER HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
CAB HARNESS MISC. ITEMS - DETAIL A- - - - - - - - - - - - - - - - - - - - - - - - - 6-4
CAB HARNESS MISC. ITEMS - DETAIL B- - - - - - - - - - - - - - - - - - - - - - - - - 6-6
FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - 6-8
WINDOW WIPER & WASHER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
ELECTRIC MIRRORS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
MANUAL MIRRORS (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
MIRROR BREAKDOWN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
LOAD LIGHTS (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
FLASHING BEACON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
WORKLIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
ARTIC REVERSE LIGHTS (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
FLEETMATIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
RADIO (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
REAR CAMERA (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
REVERSE MONITOR (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
EMERGENCY BRAKE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
GRILL COVER, HEADLIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - 6-44
ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
BATTERY BOX HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
PIGTAIL HARNESS, FUEL SENDER - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
OPTION BATTERIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
CONNECTORS SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
CONNECTORS SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
CONNECTORS SHEET 3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
CONNECTORS SHEET 4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64
CONNECTORS SHEET 5 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-66
CONNECTORS SHEET 6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68
CONNECTORS SHEET 6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-69
CONNECTORS SHEET 7 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-70
CONNECTORS SHEET 8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-72
REAR CHASSIS AND MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 6-74
OBW SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-76

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


xv
STRAIN GUAGE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-78
SECTION 7: FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB / BONNET INTERFACE SEAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-10
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB INTERIOR MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB FLOOR MATS & INTERIOR PANELS - - - - - - - - - - - - - - - - - - - - - - - - 7-26
ROOF HEADLINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
OPERATOR AND TRAINER SEAT INSTALLATION - - - - - - - - - - - - - - - - - - - - 7-30
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
SEATS INSTALLATION, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
SEATS INSTALLATION, SEARS HIGH BACK - - - - - - - - - - - - - - - - - - - - - - - 7-36
SEAT ASSEMBLY, BASE SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
STEERING COLUMN MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-40
STEERING COLUMN BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
CAB SOUND FOAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
AIRCON DRIER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
AIRCON UNIT BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
HVAC SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
FRONT CHASSIS & MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - 7-54
FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
TRI-LINK SPHERICAL BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 7-58
SPHERICAL BEARING BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
SUSPENSION STRUT BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
BONNET ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
BONNET ASSEMBLY (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
BONNET & MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
BONNET CATCH BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
GRILL MISCELLANEOUS PARTS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
BELLY PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
MUDGUARDS & MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - 7-76
BATTERY BOX & MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - 7-78
NOSE BOX & MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
COVER, HEADLIGHT BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
FUEL TANK AND MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - 7-84
CAP, DIESEL FILLER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
ARTIC JOINT BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
REAR CHASSIS MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - 7-90
REAR SUSPENSION MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-92
REAR SUSPENSION MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-94
BIN MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
BIN PIVOT MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
DECAL, SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
DECAL, SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-102
SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SECTION 9:
RECOMMENDED LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


xvi
RECOMMENDED ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM 906 LA SERVICE TOOLS , KIT 262126 - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED) - - - - - - - - - - - - - - - - - - 10-4
ENGINE - OM 906 LA REPAIR TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - 10-6
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED) - - - - - - - - - - - - - - - - - - 10-8
ENGINE - OM 906 LA REPAIR TOOLS, KIT 262128 - - - - - - - - - - - - - - - - - - - - 10-10
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED) - - - - - - - - - - - - - - - - - - 10-12
GEAR RATIO 13100/13200 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - 10-14
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.) - - - - - - - - - - - - - - - - - - 10-16
ZF 6HP 592 C TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
ZF 6HP 592 C TRANSMISSION (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - 10-20
ZF 6HP 592 C TRANSMISSION (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - 10-22
ZF 6HP 592 C TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - 10-26
ZF HK 3.18 LS DIFFERENTIAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
SUSPENSION REPAIR /OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
HYDRAULICS REPAIR/OVERHAUL- - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-34
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-36
TYRE INFLATION KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-38
SECTION 11 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 1-11

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


xvii
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C
xviii
SECTION 1: GENERAL INFORMATION

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-1
PAGE LAYOUT - PICTURE PAGE

SECTION
HEADING

SECTION 6: ELECTRICAL
ELEC. SYSTEM, CAB, MT2000 (OPTIONAL)

8
6
5
7 3

514850617 A
TD0005077 A

872232 - B18D 6X4 & 6X6 ADT - SEP 2008 REV 0


7-12

PAGE NUMBER ILLUSTRATION ID


PARTS MANUAL
(CHAPTER - PAGE) & Revision Level
NUMBER; NOTE : This is NOT the Revision
RELEVANT MACHINE; PAGE UPDATE REVISION LEVEL Level of the book.
Pages updated will have a higher revision
ISSUE DATE level eg. REV A TD 0005940

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-2
PAGE LAYOUT - PARTS LIST PAGE

SECTION
HEADING

SECTION 6: ELECTRICAL
ELEC. SYSTEM, CAB, MT2000 (OPTIONAL)

I Vin Series
Q 6 6
T PART x x
T DESCRIPTION REMARKS
E No. From:
Y 4 6
M To :
1 218544 1 E-MODULE,SAT MODULE X X
2 216085 1 HARNESS,SAT MODULE,PIGTAIL X X
3 203266 1 GROMMET,BLANK X X
4 178039 1 PLT,COVER,SATELLITE BOX X X
5 100665 4 SCREW,CHEESEHD X X
6 100421 3 WASHER,FENDER X X
7 100079 3 SCREW,HEXHD X X
8 100063 4 WASHER,FLAT X X

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.

872232 - B18D 6X4 & 6X6 ADT - SEP 2008 REV 0


7-13

PAGE NUMBER
PARTS MANUAL
(CHAPTER - PAGE)
NUMBER;
RELEVANT MACHINE; PAGE UPDATE REVISION LEVEL
Pages updated will have a higher revision
ISSUE DATE level eg. REV A TD 0005941

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-3
LIST OF ABBREVIATIONS

A/R As Required MPA Megapascal


AC Alternating Current MTG Mounting
ADT Articulated Dump Truck N Newton
AH Ampere Hours NLA No Longer Available
AMP Ampere NM Newton Metre
APPROX Approximately NO. Number
APR April NOV November
ASSY Assembly NSI Non Stock Item
AUG August oC Degree Celsius
BRG Bearing OBW On Board Weighing
BRT Bracket OCT October
C/W Comes With/ Complete With OD Outside Diameter
COMPL Complete OSCILL Oscillation
CTD Control Traction Differential P/N Part Number
CYL Cylinder PLT Plate
DC Direct Current PRESS Pressure
DEC December PSI Pound Per Square Inch
DIA Diameter PTO Power Take Off
DIFF Differential QTY Quantity
E.G.S. Electronic Gear Shifting RAD Radiator
ENG Engine REV Revision
EXT Extension RH Right Hand
FEB February RHS Right Hand Side
FT IB Foot Pound SEP September
FWD Forward SIB Service Information Bulletin
G Gram SOCHD Socket Head
GR Grade SPLT Split
HD Head STD Standard
HEX Hexagonal SUSP Suspension
HZ Hertz T/MISS Transmission
ID Internal Diameter TEMP Temperature
IN Inch THRU Through to and Including
INCL Including TPMS Tyre Pressure Monitoring System
ISO International Organization of Standards UNC Unified National Coarse
JAN January V Volt
JUL July VIN Vehicle Identification Number
JUN June W Watt
KG Kilogram W/O With Out
KM/H Kilometre Per Hour WDB Wet Disc Brake
KPA Kilopascal ZF Zahnradfabrik Passau Gmbh
KW Kilowatt
LB Pound
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March
MAX Maximum
MIN Minimum

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-4
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-5
BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-6
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and PIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-7
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-8
B18D MACHINE DIMENSIONS

TD0005237-A
700507-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


1-9
B18D SERIAL NUMBER PLATES

Machine
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD.
Specification Plate
RICHARDS BAY, SOUTH AFRICA

MACHINE

CAB

ENGINE

TRANSMISSION Engine
TRANSFER CASE
Specification
FRONT DIFFERENTIAL
Plate
MID DIFFERENTIAL

REAR DIFFERENTIAL

AXLE LOADING: OFF ROAD


GVM kg

TARE kg V kg

GA1 (FR) kg A1 kg

GA2 (MID) kg A2 kg

GA3 (REAR) kg A3 kg
GCM kg D/T kg

214866 - 0

AEB XXXXXX X0 XXXXXX


Pin Number Transfer Case
(On Left Hand Side of Truck) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001

Transmission Specification
Plate

TD0005939-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

1-10
PIN CONFIGURATION

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the Bell Equipment machines is as follows: (As an example, a D-
Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).

PIN:AEBA840DX06000001

Table 1: PIN CONFIGURATION KEY (EXAMPLE)

World
Manu- Check
Machine Descriptor Section Machine Idicator Section
facture Letter
Code

Sequential Machine ID#


Year of Manufacture

Minor Upgrade
Major Upgrade
Product Model
Product Type

Branding

Series

AEB A 8 40 D X 0 6 0 00001

i ii iii iv v vi vii viii ix x

i AEB Is the alphanumeric code designating the manufacturer. The South African code
is AEB and the German code is B93.

ii A Is an alpha code assigned to a specific type of machine, i.e. A = ADT

iii 8 Is an alpha character assigned to the three major brands of products that Bell
manuafactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.

iv 40 Is the specific numeric model code designated to that specific machine configu-
ration, i.e. “40” Product Model together with the “A” Product Type code is for the
40ton ADT.

v D Is an alpha character assigned to the major series upgrade of the machine, i.e.
ADT D-Series

vi X Is an alpha character based on the calculation of the remaining 16 characters in


the PIN. The purpose of the check letter character is to provide a means for veri-
fying the accuracy of the specific PIN.

vii 0 Is the year of manufacture. The Bell requirement is that this field be assigned a
“0” at all times.

viii 6 Is the major design upgrade designator (Major Mark Upgrade) per series of
machine. It is a sequential numeric character from 0-9.

ix 0 Is the minor design upgrade designator (Minor Mark Upgrade) linked to a major
mark upgrade. It is a sequential numeric character from 0-9.

x 00001 Is a sequentially generated numeric machine identification number.

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

1-11
ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS

When ordering the PLD - Engine Control Unit, the information as shown on the
PLD Decal is to be supplied along with the Bell part Number.

PLD Decal

TD0006768

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

1-12
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
1-13
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
1-14
SECTION 2: ENGINE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


2-1
SECTION 2: ENGINE
MISCELLANEOUS PARTS

2 3

13

19
8

10 18

1 8
19
12 14
21 15
23
9
17
22
16

4 11

NOTE ORIENTATION OF RUBBER MTG.

20

6
24
TD0003130-B
E14816406-E

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-2
SECTION 2: ENGINE
MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 255053 1 RING,CLAMPING,OM906LA X X
2 251116 1 ENGINE,DC OM906LA X X
3 214614 1 NONSLIP,SUMP X X
4 207967 1 BOOT, RUBBER, DRAIN VALVE X X
5 207646 2 MTG,RUBBER,T/MISSION,SPLT X X
6 184676 1 PLT,COVER,F/WHEEL,HOUSING X X
7 183140 2 MOUNTING,ENGINE X X
8 176592 4 SPACER,ENG MTG X X
9 175112 1 PLATE,COVER,FLYWHEEL,HOUSING X X
10 162658 2 SPACER X X
11 122136 1 VALVE,DRAIN X X
12 121090 1 CONNECT,SPEC X X
13 101324 2 BOLT,HEXHD X X
14 100827 8 SCREW,HEXHD X X
15 100653 2 NUT,STOVER X X
16 100643 8 SCREW,HEXHD X X
17 100548 2 WASHER,HARDENED X X
18 100536 8 WASHER,HARDENED X X
19 100532 4 WASHER,HARDENED X X
20 100494 2 WASHER,HARDENED X X
21 100370 12 WASHER,HARDENED X X
22 100238 2 SCREW, HEXHD X X
23 100090 12 SCREW,HEXHD X X
24 100062 2 WASHER, FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-3
SECTION 2: ENGINE
CRANKCASE

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 248 290
236

59 250
248 266

244 296

242

TD0003248B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-4
SECTION 2: ENGINE
CRANKCASE

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
5 DC221128 1 CRANKCASE, LESS CYLINDER LINERS X X
11 DC221799 2 SLEEVE, FLYWHEEL X X
17 DC220737 3 BALL, REAR, OIL BORE X X
23 DC100059 1 PIN, DOWEL, BEARING CAP X X
29 DC100739 14 SCREW, BEARING CAP X X
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS X X
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS X X
47 DC220543 6 PLUG, WELCH, 34MM X X
47 DC220549 A/R PLUG, WELCH, 36.2MM X X
53 DC120195 10 PLUG, EXPANSION 40MM X X
53 DC120196 A/R PLUG, EXPANSION 42MM X X
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT X X
59 DC221801 6 NOZZLE, OIL X X
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR X X
65 DC221802 2 BALL, FUEL FEED LOCK X X
65 DC221803 2 BALL, FUEL RETURN LOCK X X
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT X X
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP X X
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP X X
77 DC221805 2 SLEEVE, OIL PUMP X X
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL X X
89 DC221807 1 SLEEVE, PULSE SENDER X X
95 DC120226 1 PLUG, EXPANSION X X
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE X X
113 DC120116 1 PLUG, SCREW, CYL/HEAD X X
119 DC140150 1 RING, SEAL, CYL/HEAD X X
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR X X
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR X X
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE X X
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE X X
149 DC120227 1 PLUG, SCREW, WATER DRAIN X X
155 DC221809 2 SLEEVE, CYL/HEAD X X
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP X X
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE X X
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE X X
224 DC221810 1 VALVE, OVERFLOW, RELIEF, 4.5 - 5 BAR X X
230 DC140172 1 RING, SEAL, CYL/BLOCK X X
242 DC221743 1 SENDER, FUEL TEMPERATURE X X
244 DC221742 1 SENDER, OIL PRESSURE X X
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP X X
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE X X
266 DC221812 1 VALVE, SOLENOID X X
278 DC221813 1 VALVE X X
290 DC221814 1 GASKET X X
296 DC100671 2 SCREW, FLANGED X X
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE X X ALSO ORDER PAN GASKET DC221818

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-5
SECTION 2: ENGINE
TIMING CASE

40

45

52 97
120
55

150
140
155
130
23

20

95

27
29
25 15

TD0004754

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-6
SECTION 2: ENGINE
TIMING CASE

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
15 DC222149 1 COVER, TIMING X X
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR X X
23 DC100538 3 SCREW, HEX HD, 35MM X X
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM X X
27 DC221977 1 GASKET, COVER X X
29 DC100507 2 SCREW X X
40 DC100177 1 PLUG, ALLEN X X
45 DC140151 1 RING, SEAL X X
52 DC120104 1 PLUG, SCREW X X
55 DC140155 1 RING, SEAL X X
95 DC100673 9 SCREW, FLANGED, TIMING CASE, 60MM X X
95 DC100674 5 SCREW, FLANGED, TIMING CASE, 80MM X X
95 DC100742 3 SCREW, FLANGED, TIMING CASE, 160MM X X
97 DC100597 1 SCREW, FLANGED, TIMING CASE, 25MM X X
120 DC222150 1 COVER, TIMING CASE X X
130 DC222151 1 GASKET X X
140 DC100414 5 SCREW X X
150 DC120114 1 PLUG, SCREW X X
155 DC140149 1 RING, SEAL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-7
SECTION 2: ENGINE
OIL PAN AND DIPSTICK

340

325 205

175

218 335
235
300

210

185

17

100
350

25 347
20

85
80

TD0003250

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-10
SECTION 2: ENGINE
OIL PAN AND DIPSTICK

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221526 1 PAN, OIL X X
17 DC221818 1 GASKET, OIL PAN X X
20 DC120158 1 PLUG,SCREW, OIL DRAIN M20 X X
20 DC120029 1 PLUG,SCREW, OIL DRAIN M26 X X
25 DC140182 1 RING, SEAL, OIL DRAIN M20 X X
25 DC140155 1 RING, SEAL, OIL DRAIN M26 X X
80 DC221819 1 SENDER, OIL LEVEL X X
85 DC120200 3 PLUG, SENDER X X
100 DC100085 22 SCREW X X
175 DC221820 1 TUBE, GUIDE TOP DIPSTICK X X
185 DC221821 1 TUBE, GUIDE BOTTOM DIPSTICK X X
205 DC221822 1 GROMMET X X
210 DC100597 1 SCREW, GUIDE TUBE X X
218 DC120228 1 FITTING, GUIDE TUBE X X
235 DC100677 1 CLAMP, GUIDE TUBE X X
300 DC221823 1 DIPSTICK, OIL X X
325 DC221152 1 CAP X X
330 DC140120 1 RING, SEAL X X
335 DC221851 1 BRACKET, OIL DIPSTICK X X
340 DC100659 1 SCREW, GUIDE TUBE X X
347 DC220562 1 CAP, RUBBER X X
350 DC220407 1 CLAMP, RUBBER CAP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-11
SECTION 2: ENGINE
CYLINDER HEAD AND VALVES

130
175

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0003251A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-10
SECTION 2: ENGINE
CYLINDER HEAD & VALVES

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE X X
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE X X
15 DC220543 2 PLUG, EXPANSION, 34MM X X
15 DC220549 A/R PLUG, EXPANSION, 36MM X X
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12 X X
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13 X X
25 DC220545 A/R PLUG, EXPANSION, 25MM X X
25 DC220195 A/R PLUG, EXPANSION, 40MM X X
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG X X
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG X X
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE X X
33 DC120258 4 PLUG, SCREW BRACING X X
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD X X
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM X X
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM X X
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD X X
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM X X
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM X X
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD X X
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM X X
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM X X
50 DC140160 6 RING, SEAL X X
55 DC221834 6 SLEEVE X X
60 DC221835 12 VALVE, INTAKE X X
60 DC221836 6 VALVE, EXHAUST X X
65 DC100678 18 WASHER, VALVE SPRING X X
70 DC221837 12 SPRING, INTAKE VALVE X X
70 DC221838 6 SPRING, EXHAUST VALVE X X
75 DC221839 18 RETAINER, SPRING X X
80 DC220030 36 COLLET, VALVE X X
85 DC221840 18 HOLDER, SEAL X X
95 DC221841 6 VALVE, CONSTANT THROTTLE X X
100 DC221842 6 GUIDE X X
105 DC221843 6 SPRING X X
110 DC221844 6 RETAINER, SPRING X X
115 DC221845 12 VALVE, COLLET X X
120 DC221846 6 PISTON X X
130 DC221847 6 COVER X X
175 DC221848 6 BRIDGE, VALVE X X
180 DC222155 1 GASKET, CYLINDER HEAD TO CRANKCASE X X
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE X X
260 DC221969 6 INJECTOR, COMPLETE X X
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD X X
282 DC140186 6 RING, SEAL, INJECTOR TO CYLINDER HEAD X X
285 DC221647 6 SOCKET, PIPE X X
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD X X
295 DC100636 6 SCREW, FITTING ON INJECTOR X X
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD X X
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD X X
390 DC260125 1 KIT, CYLINDER HEAD GASKET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-11
SECTION 2: ENGINE
CYLINDER HEAD, ROCKER ARM

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165

165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-12
SECTION 2: ENGINE
CYLINDER HEAD, ROCKER ARM

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE X X
135 DC120231 A/R HELICOIL, M22X1.5X8.0 X X
140 DC120232 A/R HELICOIL, M14X1X7.0 X X
145 DC120233 A/R HELICOIL, M16X1.5X10.5 X X
150 DC120234 A/R HELICOIL, M14X1.5X14 X X
155 DC120061 A/R HELICOIL, M12X1.5X12 X X
160 DC120059 A/R HELICOIL, M10X15 X X
165 DC120057 A/R HELICOIL, M8X12 X X
170 DC120058 A/R HELICOIL, M8X116 X X
190 DC120235 5 UNION, THREADED, CONSTANT THROTTLE X X
195 DC140167 5 RING, SEAL CONSTANT THROTTLE TO HEAD X X
200 DC130233 1 LINE, CONSTANT THROTTLE X X
320 DC221855 1 SPINDLE, ROCKER ARM X X
325 DC120236 2 PLUG, EXPANSION X X
330 DC221856 6 ARM, ROCKER, INTAKE X X
335 DC221857 6 ARM, ROCKER, EXHAUST X X
340 DC150176 12 BUSHING X X
345 DC100682 12 SCREW, ADJUSTING X X
350 DC100683 12 NUT, ADJUSTING SCREW X X
355 DC221858 1 BRACKET, ROCKER ARM, FRONT X X
355 DC221859 5 BRACKET, ROCKER ARM, CENTRAL X X
355 DC221860 1 BRACKET, ROCKER ARM, REAR X X
360 DC221861 6 SPRING X X
365 DC100684 12 WASHER X X
370 DC221862 2 RING, LOCK X X
375 DC221863 7 CLAMPING PIECE, ROCKER SHAFT TO HEAD X X
380 DC100685 7 SCREW, ROCKER SHAFT TO CYLINDER HEAD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-13
SECTION 2: ENGINE
CYLINDER HEAD COVER

125

120

125

17 18
115

68

74

35

29
32

20
41

47

TD0003253A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-14
SECTION 2: ENGINE
CYLINDER HEAD COVER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221864 1 COVER, CYLINDER HEAD, PLASTIC X X
17 DC221865 1 DIAPHRAGM X X
18 DC222247 1 SPRING BREATHER X X
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER X X
29 DC220031 1 CAP, OIL FILLING X X
32 DC220029 1 GASKET X X
35 DC221866 7 INSERT, COVER TO CYLINDER HEAD X X
41 DC221867 4 LOCK X X
47 DC221529 1 GASKET X X
68 DC221868 1 GASKET X X
74 DC100686 7 SCREW, COVER TO CYLINDER HEAD X X
115 DC130194 1 PIPE, BREATHER X X
120 DC130196 1 HOSE, PIPE TO CYLINDER HEAD COVER X X
125 203588 2 CLAMP, PIPE TO CYLINDER HEAD COVER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-15
SECTION 2: ENGINE
CRANKSHAFT AND FLYWHEEL

30
20 10

15
25
43

35
70

75

55

60

TD0003436

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-16
SECTION 2: ENGINE
CRANKSHAFT AND FLYWHEEL

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC260151 1 KIT, CRANKSHAFT, MAIN/BIG END BEARINGS X X
10 DC100687 1 PIN, DOWEL, GEAR TO CRANKSHAFT X X
15 DC221870 1 GEAR, CRANKSHAFT X X
15 DC221871 1 GEAR, CRANKSHAFT, FITTING SIZE -0.30 X X
20 DC150205 7 BEARING, MAIN, STANDARD X X
20 DC222157 7 BEARING, MAIN, FITTING SIZE 0.10 X X
20 DC222158 7 BEARING, MAIN, FITTING SIZE 0.25 X X
20 DC222159 7 BEARING, MAIN, FITTING SIZE 0.50 X X
20 DC222160 7 BEARING, MAIN, FITTING SIZE 0.75 X X
20 DC222161 7 BEARING, MAIN, FITTING SIZE 1.00 X X
25 DC100688 2 WASHER, THRUST, STANDARD X X
25 DC100689 2 WASHER, THRUST, REPAIR SIZE I, 0.30MM X X
25 DC100690 2 WASHER, THRUST, REPAIR SIZE II, 0.50MM X X
30 DC150207 6 BEARING, BIG END, STANDARD X X
30 DC150208 6 BEARING, BIG END, FITTING SIZE 0.10 X X
30 DC150209 6 BEARING, BIG END, FITTING SIZE 0.25 X X
30 DC150210 6 BEARING, BIG END, FITTING SIZE 0.50 X X
30 DC150211 6 BEARING, BIG END, FITTING SIZE 0.75 X X
30 DC150212 6 BEARING, BIG END, FITTING SIZE 1.00 X X
35 DC221872 1 DAMPER, VIBRATION X X
43 DC100691 6 SCREW, DAMPER/HUB TO CRANKSHAFT X X
55 DC221873 1 FLYWHEEL, WITH RING GEAR X X
60 DC221874 1 GEAR, RING X X
70 DC100691 8 SCREW, FLYWHEEL TO CRANKSHAFT X X
75 DC221875 1 GEAR, CRANKSHAFT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-17
SECTION 2: ENGINE
CONNECTING ROD AND PISTONS

20

15

25

30

10

TD0003437

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-18
SECTION 2: ENGINE
CONNECTING ROD AND PISTONS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222223 6 ROD, CONNECTING X X
10 DC100080 12 SCREW X X
15 DC221877 6 PISTON, STANDARD, 102MM X X MAHLE
15 DC221878 6 PISTON, 102.00MM, HEIGHT -.30 X X MAHLE
15 DC221879 6 PISTON, 102.00MM, HEIGHT -.60 X X MAHLE
15 DC221880 6 PISTON, 102.00MM, HEIGHT -.90 X X MAHLE
15 DC222231 6 PISTON, 102.30MM, HEIGHT -.30 X X MAHLE
15 DC222232 6 PISTON, 102.60MM, HEIGHT -.60 X X MAHLE
15 DC222233 6 PISTON, 102.90MM, HEIGHT -.90 X X MAHLE
20 DC260108 6 PISTON RING SET, 102.00MM, STD X X
20 DC260153 6 PISTON RING SET, 102.30MM X X
20 DC260154 6 PISTON RING SET, 102.60MM X X
20 DC260155 6 PISTON RING SET, 102.90MM X X
25 DC221881 6 PIN, PISTON X X
30 DC221882 12 RING, RETAINING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-19
SECTION 2: ENGINE
CAMSHAFT AND TIMING PARTS

25

20

15

TD0003438

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-20
SECTION 2: ENGINE
CAMSHAFT AND TIMING PARTS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221883 1 CAMSHAFT X X
15 DC221885 1 PIN, CYLINDRICAL X X
20 DC221886 12 FOLLOWER, CAM, INLET/EXHAUST VALVES X X
25 DC221887 12 ROD, PUSH INLET/EXHAUST VALVES X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-21
SECTION 2: ENGINE
INJECTION PUMPS

20

15
17

10

30
25

35

60
65
70

27
Be nz
edes
Merc

55

TD0003439

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-22
SECTION 2: ENGINE
INJECTION PUMPS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221888 6 PUMP, FUEL INJECTION X X
10 DC260109 6 KIT, SEAL RING X X BLACK SEAL - TOP, GREEN SEAL - BOTTOM
15 DC140187 6 RING, SEAL PUMP TO CRANKCASE X X
17 DC140198 6 KIT, REPAIR, FUEL INJECTION PUMP X X
20 DC100692 12 SCREW, PUMP TO CRANKCASE X X
25 DC221889 1 PUMP, FUEL X X
27 DC100693 1 SCREW, SHEAVE PULLEY X X
30 DC221890 1 GASKET, FUEL PUMP TO CRANKCASE X X
35 DC100112 3 SCREW, FUEL PUMP TO C/CASE, M8X35 X X
55 DC221891 1 COVER, INJECTION PUMP X X
60 DC221892 4 PIN, LOCKING COVER ATTACHMENT X X
65 DC221893 4 RING, RETAINING COVER ATTACHMENT X X
70 DC221894 4 SPRING, COVER ATTACHMENT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-23
SECTION 2: ENGINE
FUEL LINES

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-24
SECTION 2: ENGINE
FUEL LINES

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC130197 6 PIPE, FUEL PUMP TO INJECTOR NOZZLE X X
15 DC130198 1 PIPE, FUEL TO CYLINDER HEAD X X
20 DC130199 1 PIPE, FROM FUEL FILTER TO FEED PUMP X X
25 DC120211 3 BOLT, BANJO X X
30 DC140172 6 RING, SEAL X X
35 DC120209 2 CONNECTOR, FUEL LINE X X
40 DC120210 2 NUT, UNION FUEL LINES X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-25
SECTION 2: ENGINE
FUEL FILTER

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-26
SECTION 2: ENGINE
FUEL FILTER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
15 DC221896 1 FILTER, FUEL COMPLETE UNIT X X
20 DC221680 1 HEAD, FUEL FILTER X X
23 DC140174 1 RING, SEAL X X
25 DC221897 1 COVER, PRE-FILTER X X
28 DC140188 1 RING, SEAL X X
35 DC140063 1 RING, SEAL X X
40 DC100173 1 PLUG, SCREW X X
45 DC221898 1 INSERT, FILTER X X
50 DC221899 1 ELEMENT, FUEL FILTER KIT X X INCLUDES ITEM 23
55 DC221900 1 ELEMENT, FUEL PRE-FILTER X X INCLUDES ITEM 28
60 DC221901 1 GASKET, FUEL FILTER TO CYLINDER HEAD X X
65 DC100694 1 SCREW, FILTER TO CYL/HEAD, M10X100 X X
65 DC100352 2 SCREW, FILTER TO CYL/HEAD, M10X40 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-27
SECTION 2: ENGINE
FLAMESTART SYSTEM

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-28
SECTION 2: ENGINE
FLAMESTART SYSTEM

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221902 1 VALVE, SOLENOID X X
15 DC221903 1 BRACKET, SOLENOID VALVE X X
20 DC100545 2 SCREW, SOLENOID VALVE TO BRACKET X X
25 DC100597 1 SCREW, BRACKET TO CHARGING AIR PIPE X X
30 DC100604 1 NUT, BRACKET TO CHARGING AIR PIPE X X
40 DC130200 1 PIPE, FROM VALVE TO HEATER PLUGS X X
90 DC100142 1 BOLT, BANJO PIPE TO SOLENOID VALVE X X
95 DC140189 2 RING, SEAL PIPE TO SOLENOID VALVE X X
100 DC130201 1 PIPE, FROM FUEL FILTER TO VALVE X X
105 DC120237 1 BOLT, BANJO, FUEL PIPE TO FILTER X X
110 DC100143 1 BOLT, BANJO, FUEL PIPE TO VALVE X X
115 DC140189 2 RING, SEAL FUEL PIPE TO FUEL FILTER X X
120 DC140190 2 RING, SEAL FUEL PIPE TO VALVE X X
125 DC221904 1 PLUG, HEATER CHARGE AIR PIPE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-29
SECTION 2: ENGINE
TURBO CHARGER

65

94

152
360
200
175
170
114
430

160

100 450
10

5
60

55
50

TD0004755-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

2-30
SECTION 2: ENGINE
TURBO CHARGER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221970 1 TURBOCHARGER, TITANIUM X X
8 DC100316 2 STUD, TURBO TO MANIFOLD X X
10 DC100296 4 NUT, TURBO TO MANIFOLD M10 X X
50 DC221582 1 HOSE, MOLDED X X
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO X X
60 203588 1 CLAMP, HOSE TO BREATHER PIPE X X
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE X X
65 DC130202 1 PIPE, AIR ON TURBO CHARGER X X
94 DC140191 1 RING, SEAL, AIR PIPE X X
100 DC130203 1 PIPE, CHARGE-AIR X X
114 DC140192 1 RING, SEAL, CHARGE-AIR PIPE X X
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO X X
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER X X
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP X X
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP X X
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP X X
360 DC100597 2 SCREW, BRACKET TO WATER PUMP X X
430 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING X X
450 DC100369 1 SCREW, CHARGE AIR PIPE TO HOUSING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

2-31
SECTION 2: ENGINE
AIR COMPRESSOR

55

110 5

TD0003444A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-32
SECTION 2: ENGINE
AIR COMPRESSOR

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222156 1 COMPRESSOR, WABCO 352CCM X X
55 DC100696 1 NUT, GEAR TO COMPRESSOR X X
110 DC100743 4 SCREW, COMPRESSOR TO CRANKCASE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-33
SECTION 2: ENGINE
AIR COMPRESSOR ATTACHMENT PARTS

20

60

66
75

190 180
190
184

195
195

245
240
250

TD0003638

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-34
SECTION 2: ENGINE
AIR COMPRESSOR ATTACHMENT PARTS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC130212 1 PIPE, SUCTION X X
20 DC130162 1 PIPE, SUCTION X X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X X
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR X X
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR X X
180 DC130234 1 PIPE, AT CYLINDER HEAD X X
184 DC130235 1 PIPE, AT WATER PUMP X X
190 DC120182 2 BOLT, BANJO X X
195 DC140149 4 RING, SEAL X X
240 DC220481 1 CAP, POWER STEERING PUMP X X
245 DC220314 1 GASKET X X
250 DC100597 2 SCREW, FLANGED, COVER TO COMP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-35
SECTION 2: ENGINE
INTAKE MANIFOLD

65

50

52

78

75

25

85

TD0004832

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-36
SECTION 2: ENGINE
INTAKE MANIFOLD

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
25 DC221915 1 HOUSING, CHARGING AIR ELBOW X X
50 DC222085 1 UNIT, SENDER C/AIR PRES/TEMP, 4 BAR X X
52 DC140199 1 RING, SENDER X X
65 DC100744 2 SCREW, FLANGED X X
75 DC100685 2 SCREW, C/AIR ELBOW TO CYL HEAD X X
78 DC100745 10 SCREW, C/AIR ELBOW TO CYL HEAD X X
85 DC222060 6 GASKET, C/AIR ELBOW TO CYL HEAD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-37
SECTION 2: ENGINE
EXHAUST MANIFOLD

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

16 145

210

180

140
185

TD0003458

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-38
SECTION 2: ENGINE
EXHAUST MANIFOLD

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
12 DC222116 1 MANIFOLD, EXHAUST, MIDDLE PIECE X X
14 DC222115 2 MANIFOLD, EXHAUST, END PIECE X X
20 DC100316 2 STUD X X
25 DC221918 3 GASKET, MANIFOLD TO CYLINDER HEAD X X
30 DC100698 12 SCREW, MANIFOLD TO CYLINDER HEAD X X
32 DC222117 4 RING, SEAL, 3 PIECE EXHAUST X X
95 DC260112 1 KIT, EXHAUST BRAKE X X
100 DC220960 1 LEVER X X
105 DC220981 1 PIVOT, BALL X X
110 DC100378 1 SCREW, LEVER TO SHAFT X X
115 DC100699 1 NUT, LEVER TO THROTTLE VALVE X X
120 DC260113 1 KIT, EXHAUST BRAKE VALVE X X
125 DC100296 4 NUT, FLANGED, EXH/BRAKE TO TURBO X X
140 DC221919 1 BRACKET X X
145 DC100385 2 SCREW, BRACKET TO FLANGED ELBOW X X
160 DC221920 1 CYLINDER, EXHAUST BRAKE X X
180 DC100112 1 SCREW, CYLINDER TO BRACKET X X
185 DC221921 1 TUBE, PACER, CYLINDER TO BRACKET X X
205 DC220980 1 SOCKET, BALL, CYLINDER TO LEVER X X
210 DC100359 1 NUT, CYLINDER TO LEVER X X
215 DC220836 1 CLIP, SECURING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-39
SECTION 2: ENGINE
ELECTRICAL EQUIPMENT

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-40
SECTION 2: ENGINE
ELECTRICAL EQUIPMENT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
REFER TO PAGE 1-12 FOR
5 DC221922 1 UNIT, CONTROL, TIER 2 (PLD) X X
DETAILS WHEN ORDERING
11 DC100366 3 SCREW, FLANGED, CONTROL UNIT X X
17 DC221771 6 RING, RUBBER X X
41 DC222147 1 CABLE, ELECTRIC-ENGINE X X
53 DC120249 1 PLUG SOCKET, ENGINE START X X
53 DC120249 1 PLUG SOCKET, ENGINE STOP X X
53 DC120249 1 PLUG SOCKET, OIL LEVEL SENSOR X X
70 DC120247 1 PLUG, COOLING WATER TEMP X X
70 DC120247 1 PLUG, FUEL TEMP SENDER UNIT X X
70 DC120247 1 PLUG, CAMSHAFT POSITION UNIT X X
70 DC120247 1 PLUG, CRANKSHAFT POSITION UNIT X X
70 DC120247 1 PLUG, OIL TEMP SENSOR X X
85 DC120255 1 COUPLING, THROTTLE VALVE X X
100 DC120248 1 PLUG, OIL PRESSURE SENDER UNIT X X
130 DC120250 1 PLUG, BOOST AIR SENSOR X X
205 DC120222 1 HOUSING, PIN, CONTROL MODULE X X
220 DC120244 1 CAP, CONTROL MODULE X X
235 DC120243 A/R TERMINAL, PIN, CONTROL MODULE X X
250 DC222098 A/R GASKET, CONTROL MODULE X X
265 DC120245 A/R PLUG, ENGINE CONTROL X X
280 DC120246 12 SHOE, CABLE UNIT X X
382 DC221924 2 SWITCH, ENGINE START/STOP X X
388 DC100700 2 NUT, ENGINE START/STOP X X
406 101354 4 SCREW, CAP, BRACKET TO CRANKCASE X X
412 DC221734 1 SENDER, SPEED AT CRANKCASE X X
412 DC221734 1 SENDER, SPEED AT TIMING CASE X X
418 DC150196 1 BUSHING, T.D.C. SENSER TO CRANKCASE X X
418 DC150196 1 BUSHING, CRANKCASE POSITION UNIT X X
424 DC140178 1 O-RING, T.D.C. SENDER TO CRANKCASE X X
478 200871 A/R CABLE TIE X X
514 DC221726 1 ELECTRONICS, KSA X X
520 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM X X
526 DC120221 2 PIN, SOCKET HOUSING FLAME START X X
532 DC221728 2 GASKET, FLAME START SYSTEM X X
538 DC221729 1 BOOT, FLAME START SYSTEM X X
544 DC120218 1 HOUSING, PLUG FLAME START SYSTEM X X
550 DC100664 1 NUT, FLAME START SYSTEM X X
556 DC221730 2 GASKET, FLAME START X X
562 DC221928 2 PIN, SOCKET HOUSING FLAME START X X
568 DC221731 1 BOOT, FLAME START SYSTEM X X
574 DC120220 1 PIN, BUSHING, HEATER PLUG TO GROUND X X
580 DC100383 1 NUT, HEATER PLUG TO GROUND X X
600 DC222101 1 CABLE, CONTROL UNIT TO SHIFT PANEL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

2-41
SECTION 2: ENGINE
STARTING MOTOR

35

5 30

110

105 95

100

45

10 25

15

20

80

TD0003464

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-42
SECTION 2: ENGINE
STARTING MOTOR

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222251 1 MOTOR, STARTER 24V/4KW, BOSCH X X
10 DC221555 1 BENDIX X X
15 DC150126 1 BUSHING, DRIVE END X X
20 DC221930 1 HOUSING, FRONT X X
25 DC150156 1 BUSHING, BENDIX X X
30 DC221931 1 SWITCH, SOLENOID X X
35 DC221932 1 LEVER, CONTROL X X
45 DC150158 1 BUSHING, COMMUTATOR END X X
80 DC221934 1 SWITCH, SOLENOID X X
95 DC260114 1 KIT, GEARING X X
100 DC260115 1 KIT, GEARING X X
105 DC260116 1 KIT, ARMATURE X X
110 DC100538 3 SCREW, STARTER TO TIMING CASE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-43
SECTION 2: ENGINE
ALTERNATOR AND ATTACHMENT

160

306

307

110 190
305
60

215

259 170

280
130
50 140

278 302
20

304 220

303
300 301

TD0004756

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-44
SECTION 2: ENGINE
ALTERNATOR AND ATTACHMENT

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP X X SEE SIB 2006/1082
20 DC100715 4 SCREW, ALTERNATOR X X
50 DC150157 1 BEARING, BALL DRIVE END X X
60 DC150168 1 BEARING, BALL SLIP RING SIDE X X
110 DC222017 1 RECTIFIER, ALTERNATOR X X
130 DC222018 1 CONDENSOR, ALTERNATOR X X
140 DC100716 2 SCREW, SET, RECTIFIER X X
160 DC260095 1 KIT, CARBON BRUSH SET X X
170 DC222021 1 REGULATOR AND CUT-OUT X X
190 DC100346 2 SCREW X X
215 DC260152 1 KIT, REPAIR SCREWS X X
220 DC260073 1 KIT, TERMINAL PARTS X X
259 DC220508 1 FAN, ALTERNATOR PULLEY X X
278 DC222022 1 PULLEY, ALTERNATOR X X
280 DC100764 1 WASHER, ALTERNATOR X X
300 DC221967 1 SUPPORT, ALTERNATOR X X
301 DC100755 1 PIN, SPRING X X
302 DC100708 4 SCREW, BRACKET TO CRANKCASE X X
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X X
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT X X
305 DC221968 1 BRACKET X X
306 DC100597 1 SCREW, BRACKET TO OIL FILTER X X
307 100478 1 SCREW, ALTERNATOR TO BRACKET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-45
SECTION 2: ENGINE
OIL PUMP

10

20

40 55

25

50

45

55

TD0003471

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-46
SECTION 2: ENGINE
OIL PUMP

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221937 1 PUMP, OIL X X
10 DC140194 1 SEAL, OIL FRONT CRANKSHAFT X X
20 DC100413 8 SCREW, OIL PUMP TO CRANKCASE X X
25 DC130207 1 PIPE, SUCTION X X
40 DC221936 1 BRACKET X X
45 DC100621 1 SCREW, PIPE TO DIPSTICK GUIDE TUBE X X
50 100197 8 SCREW, SUCTION PIPE TO OIL PUMP X X
55 DC100597 1 SCREW, SUCTION PIPE TO CRANKCASE X X
55 DC100621 1 SCREW, SUPPORT ON OIL INTAKE PIPE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-47
SECTION 2: ENGINE
OIL FILTER AND OIL COOLER

15

35
30

25

70

135
140

120 110

115 50
132
133 75
105

125

130

TD0003472

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-48
SECTION 2: ENGINE
OIL FILTER AND OIL COOLER

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT X X
15 DC221939 1 COVER, OIL FILTER X X
25 DC221578 1 ELEMENT, OIL FILTER X X
30 DC221940 1 NECK, FILTER X X
35 DC140195 1 RING, SEAL X X
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE X X
70 DC221943 1 VALVE, PRESSURE RELIEF X X
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE X X
75 DC100671 1 SCREW, OIL FILTER TO CRANKCASE X X
105 DC221944 1 ELEMENT, OIL COOLER X X
110 DC221945 1 COVER, OIL COOLER X X
115 DC221946 1 GASKET, OIL COOLER TO COVER X X
120 DC100385 2 SCREW, OIL COOLER TO COVER X X
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE X X
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE X X
132 DC221743 1 SENDER, OIL TEMPERATURE X X
133 DC140149 1 RING, SEAL X X
135 DC221171 A/R PLUG, SCREW X X
140 DC140059 A/R WASHER, SEALING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-49
SECTION 2: ENGINE
OIL LINES

55
70

115

90

35

125
105

125

TD0003475

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-50
SECTION 2: ENGINE
OIL LINES

I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC130208 1 PIPE, OIL FEED X X
35 DC130231 1 PIPE, OIL RETURN X X
55 DC120182 1 BOLT, BANJO FEED PIPE TO OIL FILTER HD X X
70 DC140149 2 RING, SEAL FEED PIPE TO OIL FILTER HD X X
90 DC221133 1 GASKET, RETURN PIPE TO TURBO X X
105 DC100414 2 SCREW, RETURN PIPE TO TURBO X X
115 DC130210 1 PIPE, PLASTIC, RETURN TO CRANKCASE X X
125 DC100326 2 CLAMP, RETURN PIPE TO CRANKCASE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-51
SECTION 2: ENGINE
WATER PUMP

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

285 28

232
224
315
230

320

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-52
SECTION 2: ENGINE
WATER PUMP

I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
8 DC221949 1 PUMP, WATER WITH GASKETS X X
15 DC260117 1 KIT, GASKET WATER PUMP X X
20 DC221948 1 GASKET, WATER PUMP TO CRANKCASE X X
24 DC100198 3 SCREW, WATER PUMP TO CRANKCASE X X
28 DC100702 4 SCREW, WATER PUMP TO CRANKCASE X X
42 DC221743 1 SENDER, TEMPERATURE X X
45 DC140149 1 RING, SEAL SENDER UNIT TO FLANGE X X
57 DC222145 1 CONNECTOR, RETARDER X X
100 DC221950 1 GASKET, PIPE SOCKET TO CYL/HEAD X X
106 DC100408 1 SCREW, PIPE SOCKET TO CYL/HEAD X X
112 DC120238 1 SOCKET, PIPE TO WATER PUMP X X
200 DC221577 2 THERMOSTAT, 83 DEGREE X X
205 DC140110 2 RING, SEAL X X
224 DC222008 1 COVER, TWIN THERMOSTAT HOUSING X X
230 DC100369 1 SCREW, FLANGED COVER TO PUMP, 30MM X X
230 DC100366 2 SCREW, FLANGED COVER TO PUMP, 40MM X X
232 DC100657 1 SCREW, FLANGED COVER TO PUMP, 70MM X X
235 DC220800 1 SENDER, UNIT COOLING WATER OUTLET X X
245 DC120239 1 UNION, BANJO X X
265 DC120240 1 FITTING, HEAT FEED X X
270 DC140182 2 RING, SEAL TO FITTING X X
275 DC221952 1 CAP, RUBBER TO PLUG PIPE SOCKET X X
280 203588 1 CLAMP, RUBBER CAP 20-32MM X X
285 DC221953 1 PULLEY X X
310 DC100507 4 SCREW, FAN PULLEY TO WATER PUMP X X
315 DC222166 1 BELT-V, 1939MM X X
315 DC222204 1 BELT-V, 1369MM, USED WITH OUT AIRCON X X FOR EMERGENCY ONLY
320 DC222167 1 PULLEY, GUIDE FUEL FEED PUMP X X
345 DC222168 1 TIGHTENER, BELT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-53
SECTION 2: ENGINE
FAN

35

40

20

55

15

TD0003477

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-54
SECTION 2: ENGINE
FAN

I Vin Series
Q 66
T
PART No T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
5 DC221391 1 FAN X X
15 DC221390 1 HUB, VISCOUS X X
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE X X
35 DC221955 1 SPACER ,FAN X X
40 DC100703 4 STUD X X
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-55
SECTION 2: ENGINE
MOUNTINGS

75

85

TD0003478A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-56
SECTION 2: ENGINE
MOUNTINGS

I Vin Series
Q 66
T
PART No T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
75 DC221958 1 EYE, LIFTING REAR X X
85 DC100597 4 SCREW, LIFTING EYE TO CYLINDER HEAD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-57
SECTION 2: ENGINE
AIRCONDITIONER COMPRESSOR

20
30
85

15

25

10

80
8

TD0003479

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-58
SECTION 2: ENGINE
AIRCONDITIONER COMPRESSOR

I Vin Series
Q 66
T
PART No T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
8 DC221758 1 COMPRESSOR, LESS COUPLING X X
10 DC260118 1 KIT, COUPLING X X
10 150229 1 BEARING, AIRCON PULLEY X X
15 DC260098 1 KIT, GASKET X X
20 DC221959 1 CONSOLE X X
25 DC221960 2 SLEEVE X X
30 DC221961 2 SLEEVE X X
80 DC100707 4 SCREW, COMPRESSOR TO SUPPORT X X
85 DC100352 4 SCREW, SUPPORT TO CRANKCASE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-59
SECTION 2: ENGINE
AIR INTAKE SYSTEM

7
3

13

11
11
12
3

2 4

13 8
11
11
12 10 14
6
15

TD0003651-B
E9836402-F

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

2-60
SECTION 2: ENGINE
AIR INTAKE SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290230 1 PRE-CLEANER X X SEE PAGE 2-62 FOR DETAILS
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X SEE PAGE 2-64 FOR DETAILS
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15 X X
4 208828 2 CLAMP,T-BOLT X X
5 206489 1 PIPE,AIR INTAKE X X
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE X X
7 201819 1 REDUCER,STACK X X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X X
9 200466 1 INFORMER X X
10 200051 1 CLAMP,HOSE X X
11 100370 10 WASHER,HARDENED X X
12 100314 4 NUT,NYLOC X X
13 100089 6 SCREW,HEXHD X X
14 100083 2 SCREW,HEXHD X X
15 100062 2 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

2-61
SECTION 2: ENGINE
PRE-CLEANER ASSEMBLY

TD0005911
290230-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-62
SECTION 2: ENGINE
PRE-CLEANER ASSEMBLY

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 290230 1 PRE-CLEANER (ADT 240) X X SEE PAGE 2-60 FOR FITMENT.
2 202860 1 BOWL,PRE-CLEANER X X
3 220535 1 COVER,PRE CLEANER X X
4 NSI 1 BODY,PRE CLEANER X X
5 NSI 1 NUT,WING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-63
SECTION 2: ENGINE
AIR CLEANER BREAKDOWN

P008531

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-64
SECTION 2: ENGINE
AIR CLEANER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X SEE PAGE 2-60 FOR FITMENT.
2 220722 1 COVER,FRG15 AIR CLEANER X X
3 220723 6 LATCH,FRG15 AIR CLEANER X X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X X
7 NSI 1 BODY,AIR CLEANER X X
8 200871 2 CABLE TIE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-65
SECTION 2: ENGINE
EXHAUST SYSTEM

16
18

16 4
18

11
20
1
10 17
20

17
9
5

20
17
13

15
6
15
19 14

21
10
15

11
3 12

10
11

TD0004150 B
E14816403 D

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-66
SECTION 2: ENGINE
EXHAUST SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218292 1 EXHAUST,H/SHIELD FRONT X X
2 217754 1 EXHAUST,MID SECTION X X
3 217752 1 EXHAUST,FRONT SECTION X X
4 216350 1 EXHAUST,STACK,POLISHED X X
5 216042 1 EXHAUST,MUFFLER X X
6 207496 1 CLAMP,EXHAUST X X
7 216755 1 EXHAUST,H/SHIELD COVER X X
8 216754 1 EXHAUST,H/SHIELD FIXED X X
9 206636 1 EXHAUST,H/SHIELD MID X X
10 204035 3 CLAMP,SEALCLAMP X X
11 201212 4 CLAMP,EXHAUST X X
12 191074 1 HEATSHIELD, TURBO X X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X X
14 100652 1 NUT,STOVER X X
15 100548 6 WASHER,HARDENED X X
16 100424 11 WASHER,HARDENED X X
17 100370 10 WASHER,HARDENED X X
18 100211 11 BOLT X X
19 100199 1 BOLT,HEXHD X X
20 100091 10 SCREW,HEXHD X X
21 100083 4 SCREW, HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-67
SECTION 2: ENGINE
FUEL SYSTEM

19

16 12
1
7
16
9
17
15
16 14
14 16
12
17
4 11

5
20
21 6
8
21
18

10
13

E 14816404 0
TD 0003159

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-68
SECTION 2: ENGINE
FUEL SYSTEM

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X X SEE PAGE 2-72 FOR DETAILS
2 241273 1 HOSE X X
3 241272 1 HOSE X X
4 241218 1 HOSE X X
5 240980 1 HOSE X X
6 218346 1 K-CLAMP X X
7 207693 1 ASSY,FUEL FILTER X X SEE PAGE 2-70 FOR DETAILS
8 201439 2 P-CLIP X X
9 121451 2 ADAPTOR X X
10 121365 1 ADAPTOR X X
11 120969 2 ADAPTOR X X
12 120804 2 ELBOW X X
13 120785 1 CONNECT X X
14 120781 2 ADAPTOR X X
15 100731 4 SCREW X X
16 100548 12 WASHER,HARDENED X X
17 100312 6 NUT,NYLOC X X
18 100310 1 NUT,NYLOC X X
19 100198 2 SCREW,HEXHD X X
20 100081 1 SCREW,HEXHD X X
21 100061 2 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

2-69
SECTION 2: ENGINE
FUEL-WATER FILTER UNIT BREAKDOWN

P009709 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-70
SECTION 2: ENGINE
FUEL-WATER FILTER UNIT BREAKDOWN

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 207693 1 ASSY,FUEL FILTER X X SEE PAGE 2-68 FOR FTMENT
2 206616 1 ELEMENT, Fuel Filter X X
3 224670 1 BOWL, See-thru X X
4 224667 1 VALVE, Drain, Self Venting X X
5 218508 1 CLAMP, Fuel Filter X X
6 226385 1 KIT, Lid and Gasket X X
7 226386 1 KIT, T-Handle and O-Ring X X
8 221597 1 KIT, Seal, Service X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-71
SECTION 2: ENGINE
HANDLIFT PUMP & PRE-FILTER BREAKDOWN

TD0004783

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-72
SECTION 2: ENGINE
HANDLIFT PUMP & PRE-FILTER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X X SEE PAGE 2-68 FOR FTMENT
2 DC260058 1 KIT, PRE-FILTER ELEMENT X X
3 DC140123 1 RING, SEAL X X
4 DC221232 1 BOWL, FILTER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


2-73
SECTION 2: ENGINE
COOLING SYSTEM

14

31
3

31 13
25 37
53 32
57 30
53 16
38
57 32
29
26
57
55 20
29
57 30 39
55
46 38
47 31 2
33 32 18
10
32
1 56
47
52 57
42 50
1 4
55 57 26 49
1 26 34
56
57
26
27
30 49
19 57
30 51
35 53
57
53 31

21

1
5

TD0006278
E14816405 SH1-2 F

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

2-74
SECTION 2: ENGINE
COOLING SYSTEM

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 RE56098 6 CLAMP X X
218686-
2 1 HOSE,RADIATOR X X
2810MM
218686-
3 1 HOSE,RADIATOR X X
1660MM
4 217971 1 HOSE,INLET,ENG X X
5 217970 1 HOSE,BOTTOM,RAD X X
10 216807 1 HOSE,TOP,RAD X X
13 216484 1 CLAMP,HOSE X X
14 216165 1 CAP,1BAR,SURGE TANK X X
16 216097 1 SURGE TANK X X
18 216016 1 PIPE,MAKE-UP LINE X X
19 216015 1 HOSE,MAKE-UP LINE X X
20 216014 1 HOSE,SURGE TNK OUTLET X X
21 216011 1 PIPE,SUCTION,RAD X X
25 203926 2 GROMMET X X
26 203764 6 P CLIP X X
27 203681 1 P CLIP X X
29 201439 4 P CLIPS X X
30 200092 4 CLAMP,HOSE X X
31 200061 4 CLAMP,HOSE X X
32 200033 4 CLAMP,HOSE X X
33 187425 1 BKT,VENT PIPES,RAD X X
34 187315 1 BKT,PIPE,MAKE-UP LINE X X
35 176353 1 MTG,HOSE X X
130002-
37 1 HOSE,PUSHLOCK X X
1670MM
130002-
38 1 HOSE,PUSHLOCK X X
1330MM
130002-
39 1 HOSE,PUSHLOCK X X
1140MM
42 120051 1 ADAPTOR,MALE NPTF,PUSHLOCK X X
46 100731 2 SCREW X X
47 100548 4 WASHER,HARDENED X X
49 100370 12 WASHER,HARDENED X X
50 100364 2 SCREW,HEXHD X X
51 100314 2 NUT,NYLOC X X
52 100312 2 NUT,NYLOC X X
53 100310 6 NUT,NYLOC X X
55 100081 5 SCREW,HEXHD X X
56 100080 2 BOLT X X
57 100061 13 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

2-75
SECTION 2: ENGINE
COOLING SYSTEM

44
49
23

12
24

49
36
8 45

40
41

41

43
54
11

17 22
43

22 6 22 48

28

15
7 9

15 TD0006279
E14816405 SH2-2 F

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


2-76
SECTION 2: ENGINE
COOLING SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
6 217965 1 HOSE,STRAIGHT,CAC,T3,B30D X X
7 217964 1 HOSE,BOTTOM,CAC,T3,B30D X X
8 216822 1 COWLING,RAD,704 FAN,B20D X X
9 216808 1 PIPE,BOTTOM,CAC,G2,B20D X X
11 216806 1 HOSE,TOP,CAC,G2,B20D X X
12 216800 1 COOLING PACKAGE,B20D,TIER 2 X X
15 216128 2 CLAMP,T-BOLT,83-91MM,S-LOAD X X
17 216035 1 CLAMP,RETAINER,63-80MM RANGE X X
22 208824 3 CLAMP,T-BOLT,90-99MM,S-LOAD X X
23 208823 1 CLAMP,T-BOLT,78-86MM,S-LOAD X X
24 206523 2 MTG,RUBBER,CAC-CHASSIS,B40D X X
28 203538 1 CLAMP,T-BOLT 71-79MM RANGE X X
36 173733 2 PLT,SPACER,CAC,B40D X X
40 121312 1 TAP,COOLANT DRAIN,RADIATOR X X
41 121224 2 PLUG,HOLLOW HEX-1/4"NPT X X
43 101345 6 WASHER,HARDENED,M8X22X2 X X
44 101213 4 SCREW, HEXHD 10.9 M10X 35 X X
45 100733 4 SCREW,M10X 25 X X
48 100494 2 SCREW,HEXHEAD,M8X16 X X
49 100370 12 WASHER,HARDENED,11X20X2.5 SZ X X
54 100083 4 SCREW, HEXHD M8x20 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

2-77
SECTION 2: ENGINE
COOLING SYSTEM, RADIATOR

13
11
10
9

5
1

7 3

10

12

TD0006281
216800-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


2-78
SECTION 2: ENGINE
COOLING SYSTEM, RADIATOR

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
910142-
1 4 WINDOW SEAL X X
890MM
910142-
2 1 WINDOW SEAL X X
277MM
SEE PAGES 3-52, 3-53 FOR
3 216846 1 TM OIL COOLER X X
MISCELLANEOUS PARTS
4 216845 1 CAC X X
5 216844 1 RADIATOR X X
6 216843 4 BUSH,COOLING PACKAGE X X
7 216842 1 PLT,BOT,COOLING PACKAGE X X
8 216841 1 PLT,TOP,COOLING PACKAGE X X
9 101385 4 WASHER X X
10 101384 19 WASHER X X
11 100210 4 SCREW,HEX X X
12 100086 11 SCREW,HEX X X
13 100085 8 SCREW,HEX X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


2-79
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
2-80
SECTION 3: DRIVETRAIN

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


3-1
SECTION 3: DRIVETRAIN
MISCELLANEOUS PARTS

8
14
1

2 12

11
16

15
6
13
3 4
13
6
9
12 10

E14832410 B
TD0003124 C

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-2
SECTION 3: DRIVETRAIN
MISCELLANEOUS PARTS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 Z4139330600 4 DIAPHRAGM, X X
2 250298 1 T/MISS,ZF-6HP592C,ECOMAT 2PLUS X X
3 207646 2 MTG,RUBBER,T/MISSION,SPLT X X
4 183375 2 ASSY,TRANS MTG,4 HOLE X X
5 183155 2 MOUNTING,TRANSMISSION,6HP590 X X
6 176592 4 SPACER,ENG MTG X X
7 101324 2 BOLT,HEXHD X X
8 100877 10 SCREW,HEXHD X X
9 100655 8 NUT,STOVER X X
10 100653 2 NUT,STOVER X X
11 100536 8 WASHER,HARDENED X X
12 100532 4 WASHER,HARDENED X X
13 100424 16 WASHER,HARDENED X X
14 100059 10 WASHER,HARDENED X X
15 100114 8 BOLT X X
16 100124 8 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-3
SECTION 3: DRIVETRAIN
GEAR BOX HOUSING

520
580

570
500 510
590
550

010

180

100

600

160
190

TD0003190

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-4
SECTION 3: DRIVETRAIN
GEAR BOX HOUSING

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210615 1 HOUSING,TRANSMISSION X X
100 ZF210192 1 CAP, SEALING X X
160 ZF100156 1 PLUG, SCREW X X
180 ZF120005 1 PLUG, SCREW X X
180 Z0634801151 1 RING, SEALING X X
190 ZF120004 5 PLUG, SCREW X X
190 Z0634801152 5 RING, SEALING X X
500 ZF140071 2 RING, SEALING X X
510 ZF180016 2 PIPE X X
520 ZF140072 4 WASHER, SEALING X X
550 ZF210193 1 GASKET X X
570 ZF210194 1 COVER X X
580 ZF100203 1 SCREW, HEX X X
580 Z0630001048 1 WASHER X X
590 ZF100203 5 SCREW, HEX X X
590 Z0630001048 5 WASHER X X
600 ZF210535 8 INSERT MOUNTING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-5
SECTION 3: DRIVETRAIN
OIL SUPPLY, CONTROL INSERT

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-6
SECTION 3: DRIVETRAIN
OIL SUPPLY, CONTROL INSERT

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210575 1 INSERT,CONTROL X X
070 ZF210576 1 SPRING, COMPRESSION X X
080 ZF210577 1 PISTON X X
090 ZF210578 1 PISTON X X
110 ZF210579 1 BUSH X X
120 ZF100157 1 WASHER X X
130 ZF160379 1 RING, RETAINING X X
150 ZF210202 1 PISTON X X
160 ZF210203 1 SPRING, COMPRESSION X X
170 ZF160380 1 RING, SPACER X X
180 ZF210204 1 PIN, CYLINDRICAL X X
190 ZF210205 1 PISTON X X
200 ZF210206 1 SPRING, COMPRESSION X X
210 ZF100158 1 WASHER X X
220 ZF160381 1 RING, RETAINING X X
250 ZF210207 1 PISTON, X X
260 ZF210208 1 SPRING, COMPRESSION X X
270 ZF160382 1 RING, SPACER X X
280 ZF210204 1 PIN, CYLINDRICAL X X
290 ZF180017 1 PIPE X X
300 Z0634801152 4 RING, SEALING X X
300 Z0637835033 2 UNION SCREW X X
310 ZF210850 1 FLANGE, OIL FEED X X
320 ZF210581 1 PUMP, PRIMARY X X
330 ZF100323 2 SCREW, CAP X X
340 ZF210412 7 SCREW, TORX X X
350 ZF210211 1 RING, INTERMEDIATE X X
360 ZF210212 1 RING, THRUST X X
370 ZF100162 3 SCREW, CAP X X
370 ZF100160 3 WASHER X X
380 Z0734401270 4 RING,PISTON X X
382 ZF100324 1 WASHER X X
384 ZF140159 1 O-RING X X
390 ZF150134 1 BEARING,BALL X X
400 ZF100027 3 SCREW, CAP X X
400 ZF100160 3 WASHER X X
402 ZF100101 1 SCREW, CAP X X
402 ZF100160 1 WASHER X X
404 ZF100027 1 SCREW, CAP X X
404 ZF100160 1 WASHER X X
410 ZF100163 3 SCREW, CAP X X
410 ZF100160 3 WASHER X X
414 ZF100163 1 SCREW, CAP X X
414 ZF100160 1 WASHER X X
420 ZF100159 3 SCREW, CAP X X
420 ZF100160 3 WASHER X X
430 ZF100164 3 SCREW, CAP X X
430 ZF100160 3 WASHER X X
440 ZF100165 5 SCREW, CAP X X
440 ZF100160 5 WASHER X X
650 ZF100170 1 SNAP, RING X X
660 ZF210218 1 RING, PISTON X X
670 ZF210219 1 SUPPORT, SUPPORT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-7
SECTION 3: DRIVETRAIN
OIL SUPPLY, CONTROL INSERT (CONTINUED)

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-8
SECTION 3: DRIVETRAIN
OIL SUPPLY, CONTROL INSERT (CONTINUED)

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
680 ZF210220 1 CAGE, NEEDLE X X
690 ZF210221 1 RING, INTERNAL X X
700 ZF100326 1 PIN, SLOT X X
704 ZF100327 1 PIN, SLOT X X
710 ZF210583 1 SHAFT, STATOR X X
/120 ZF210225 1 BUSH X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-9
SECTION 3: DRIVETRAIN
OIL SUPPLY, COVER PLATE

590
580

550 820

590
570
580

800 820
560
810

570

800
810

520

790
770
630

780
850

840
830
850
750
510 500
610

620
540

530 600
760

760 540
TD0003192

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-10
SECTION 3: DRIVETRAIN
OIL SUPPLY, COVER PLATE

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
500 ZF210616 1 PLATE, COVER X X
510 ZF140075 1 SEAL, SHAFT X X
520 ZF140076 1 O-RING X X
530 ZF180018 1 PIPE X X
540 ZF100166 2 SCREW, UNION X X
540 Z0634801152 4 RING, SEALING X X
550 ZF210215 1 GEAR X X
560 ZF210216 1 GEAR X X
570 ZF210217 2 BEARING, ROLLER X X
580 Z0630503015 2 RING, SNAP X X
590 ZF100167 2 RING, SNAP X X
600 ZF100325 13 SCREW, CAP X X
600 ZF140077 13 RING, SEALING X X
610 ZF100169 8 SCREW, HEX X X
610 ZF140077 8 RING, SEALING X X
620 ZF100110 8 SCREW, HEX X X
620 ZF140077 8 RING, SEALING X X
630 ZF100323 1 SCREW, CAP X X
630 ZF140077 1 RING, SEALING X X
750 ZF210617 1 PIPE X X
760 ZF100166 2 SCREW, UNION X X
760 Z0634801152 4 RING, SEALING X X
770 ZF210226 2 SHACKLE X X
780 ZF210227 2 SHEET X X
790 ZF140160 2 O-RING X X
800 ZF210584 2 AXLE X X
810 ZF140079 2 O-RING X X
820 ZF210229 2 WASHER, THRUST X X
830 ZF210230 1 PLATE, CLAMPING X X
840 ZF210231 1 PLATE, CLAMPING X X
850 ZF100328 2 SCREW, CAP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-11
SECTION 3: DRIVETRAIN
RETARDER VALVE

020
040
010
030

130

120
110

100

490
460 480
440

400
390
410

300
370

600

TD0003194

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-12
SECTION 3: DRIVETRAIN
RETARDER VALVE

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 Z4139320085 1 RING, STATOR X X
020 ZF210233 3 SEAT, SPRING X X
030 Z0732041934 3 SPRING, COMPRESSION X X
040 ZF210234 3 DAMPER X X
100 ZF100172 18 SCREW, HEX X X
110 ZF210586 1 ROTOR X X
120 ZF210236 1 RING, PISTON X X
130 ZF140161 1 WASHER, SEALING X X
300 ZF210237 1 SOLENOID X X
370 ZF100173 2 SCREW, HEX X X
370 ZF100128 2 WASHER X X
390 ZF140081 1 O-RING X X
400 ZF210238 1 BUSH X X
410 ZF210239 1 PISTON X X
440 ZF210240 1 SPRING, COMPRESSION X X
460 ZF210241 1 PISTON X X
480 ZF210242 1 PISTON X X
490 ZF160383 1 RING, RETAINING X X
600 ZF210243 1 RESISTOR X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-13
SECTION 3: DRIVETRAIN
GEAR BOX PLANETARY

040 050

050

010
/160

030 060
/170
100 /150
/130
020 /150
/120

/110

090 /140
070

240
/140 250
/120
248 230
270
200
/110 180
/130 260
268
074 280
/120
/130
190

/150
/180
/110 /190
/150
/170
/154
/160 /140
/154
150

110

TD0005038

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-14
SECTION 3: DRIVETRAIN
GEAR BOX PLANETARY

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210244 1 SHAFT, INPUT X X
020 ZF210245 1 SLEEVE, NEEDLE X X
030 ZF210246 1 WASHER, THRUST X X
040 ZF210247 1 SHAFT, QUILL X X
050 ZF210248 2 CAGE, NEEDLE X X
060 ZF210249 1 WASHER, THRUST X X
070 ZF210250 2 CAGE, NEEDLE X X
074 ZF210251 1 WASHER, THRUST X X
080 ZF210252 1 CARRIER, DISC X X
/110 ZF210253 1 DISC CARRIER X X
/120 ZF210254 1 GEAR, SUN X X
/130 ZF210255 1 RING, SNAP X X
/140 ZF210256 1 RING, SNAP X X
090 ZF210257 1 WASHER, THRUST X X
100 ZF210258 1 PLANETARY DRIVE X X
/110 ZF210259 1 CARRIER, PLANET X X
/120 ZF210260 5 PIN, BEARING X X
/130 ZF210261 5 CAGE, NEEDLE X X
/130 ZF210262 A/R CAGE, NEEDLE X X
/140 ZF210263 1 PLANET GEAR SET X X
/150 ZF210264 10 PLATE, THRUST X X
/160 ZF210265 1 GEAR, RING X X
/170 ZF160384 2 RING, RETAINING X X
110 ZF210266 1 WASHER, THRUST X X
150 ZF210267 1 PLANETARY DRIVE X X
/110 ZF210268 1 CARRIER, PLANET X X
/120 ZF210269 5 PIN, BEARING X X
/122 ZF210270 5 PIN, SLOT X X
/130 ZF210271 10 CAGE, NEEDLE X X
/130 ZF210272 10 CAGE, NEEDLE X X
/140 ZF210273 1 PLANET GEAR SET X X
/150 ZF210274 2 PLATE, THRUST X X
/154 ZF210275 2 PLATE, THRUST X X
/160 ZF210276 1 GEAR, RING X X
/170 ZF160385 1 RING, RETAINING X X
/180 ZF210464 1 GEAR, RING X X
/190 ZF160384 1 RING, RETAINING X X
190 ZF210277 1 WASHER, THRUST X X
200 ZF210278 1 SUN GEAR X X
230 ZF210279 1 CAGE, NEEDLE X X
240 ZF160386 3 WASHER, AXIAL, 1.8 X X
240 ZF160387 A/R WASHER, AXIAL, 1.5 X X
240 ZF160388 A/R WASHER, AXIAL, 1.2 X X
240 ZF160389 A/R WASHER, AXIAL, 1.13 X X
240 ZF160481 A/R WASHER, AXIAL, 15X28X1 X X
248 ZF210280 1 RING X X
250 ZF210281 1 SHAFT, SUN GEAR X X
260 ZF210282 1 RING, INTERNAL X X
268 ZF210283 2 RING, SPLIT X X
270 ZF210284 1 RING, ANGLE X X
280 ZF160390 2 SHIM, 1.8 X X
280 ZF160391 A/R SHIM, 1.6 X X
280 ZF160392 A/R SHIM, 1.4 X X
280 ZF160393 A/R SHIM, 1.2 X X
280 ZF160394 A/R SHIM, 1.0 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-15
SECTION 3: DRIVETRAIN
COUPLING

080

070

100
060
090

046 270
050
020
330
040 310
010 064
030

260 320

210 280

230

250

130 180

190
170
120
110

150 160
140
300

490
470
480
454
420
450

440
460 400

430

410

TD0005039

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-16
SECTION 3: DRIVETRAIN
COUPLING

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210556 1 SHAFT, TURBINE X X
020 ZF210286 1 PIPE X X
030 ZF210287 1 SLEEVE, NEEDLE X X
040 ZF210587 1 HUB X X
046 ZF100329 1 WASHER X X
050 ZF160395 1 RING, RETAINING X X
060 ZF210289 3 ROLLER, NEEDLE X X
064 ZF210290 2 PIN X X
070 ZF210588 1 CARRIER, CLUTCH X X
080 ZF140162 1 SEAL, LIP RING X X
090 ZF140163 1 SEAL, LIP RING X X
100 ZF210589 1 PISTON X X
110 ZF210293 1 SPRING, CUP X X
120 ZF210294 1 PLATE, FIXING X X
130 ZF100174 1 RING, SNAP X X
140 ZF210295 1 SPRING, CUP X X
150 ZF210296 1 PLATE, FIXING X X
160 ZF210297 8 I. CLUTCH DISC, 2.5 X X
160 ZF210298 A/R I. CLUTCH DISC, 2.0 X X
170 ZF210299 8 O. CLUTCH DISC X X
180 ZF100175 1 SHIM, END X X
190 ZF210300 2 RING, SPLIT X X
210 ZF140164 1 RING, SEALING X X
230 ZF210590 1 PISTON X X
250 ZF140165 1 RING, SEALING X X
260 ZF210304 1 DISC X X
270 ZF210305 4 O. CLUTCH DISC, 2.5 X X
270 ZF210306 A/R O. CLUTCH DISC, 2.0 X X
280 ZF210307 5 I. CLUTCH DISC X X
300 ZF210591 1 SHIM, END X X
310 ZF210308 9 PIN X X
320 ZF210309 2 PIN X X
330 ZF210310 9 SPRING, COMPRESSION X X
400 ZF200524 3 O. CLUTCH DISC, 2.5 X X
400 ZF200525 A/R O. CLUTCH DISC, 2.0 X X
400 ZF200526 A/R O. CLUTCH DISC, 3.0 X X
410 ZF210307 4 I. CLUTCH DISC X X
420 ZF210311 1 DISC X X
430 ZF210308 9 PIN X X
440 ZF140166 1 SEAL, LIP RING X X
450 ZF210592 1 PISTON X X
454 ZF210313 1 RING X X
460 ZF160397 1 RING, RETAINING X X
470 ZF140167 1 SEAL, LIP RING X X
480 ZF140086 1 O-RING X X
490 ZF210557 1 HOUSING, CLUTCH X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-17
SECTION 3: DRIVETRAIN
BRAKE - SECTION D

050

090 100

120

070

130

020
030

010

150
160

040
BRAKE SECTION

TD0005040

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-18
SECTION 3: DRIVETRAIN
BRAKE - SECTION D

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL, LIP RING X X
030 ZF140087 1 SEAL, LIP RING X X
040 ZF210316 1 O. CLUTCH DISC, 3.0 X X
050 ZF210317 4 I. CLUTCH DISC X X
070 ZF210316 1 O. CLUTCH DISC, 3.0 X X
070 ZF210318 A/R O. CLUTCH DISC, 2.5 X X
070 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
070 ZF210320 A/R O. CLUTCH DISC X X
090 ZF210321 8 PIN X X
100 ZF210322 8 SPRING, COMPRESSION X X
120 ZF160398 1 SHIM, END X X
130 ZF210323 1 RING, SNAP X X
150 ZF210324 1 HOLDER, SPRING X X
160 ZF210325 1 SPRING, CUP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-19
SECTION 3: DRIVETRAIN
BRAKE - SECTION E

050

160

150

010
100

030

020

070

040

080

BRAKE SECTION
E

TD0005042

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-20
SECTION 3: DRIVETRAIN
BRAKE - SECTION E

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL, LIP RING X X
030 ZF140087 1 SEAL, LIP RING X X
040 ZF210326 8 PIN X X
050 ZF210327 1 O. CLUTCH DISC, 3.0 X X
070 ZF210317 7 I. CLUTCH DISC X X
080 ZF210327 6 O. CLUTCH DISC, 3.0 X X
080 ZF210328 A/R O. CLUTCH DISC, 2.5 X X
080 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
080 ZF210320 A/R O. CLUTCH DISC X X
100 ZF210593 1 RING, PRESSURE X X
150 ZF210324 1 HOLDER, SPRING X X
160 ZF210325 1 SPRING, CUP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-21
SECTION 3: DRIVETRAIN
BRAKE - SECTION F

084

060
040

070

080

020

010

BRAKE SECTION
F

TD0005043

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-22
SECTION 3: DRIVETRAIN
BRAKE - SECTION F

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210327 6 O. CLUTCH DISC, 3.0 X X
010 ZF210328 A/R O. CLUTCH DISC, 2.5 X X
010 ZF210319 A/R O. CLUTCH DISC, 2.0 X X
010 ZF210320 A/R O. CLUTCH DISC X X
020 ZF210317 7 I. CLUTCH DISC X X
040 ZF210330 1 O. CLUTCH DISC X X
060 ZF210326 8 PIN X X
070 ZF210331 8 SPRING, COMPRESSION X X
080 ZF180020 8 PIPE X X
084 ZF210594 2 SLEEVE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-23
SECTION 3: DRIVETRAIN
BRAKE - SECTION G

060

010

050

040
080
030 070

020

110

160
170
150
140

120

BRAKE SECTION
G
130

100
090

TD0005046

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-24
SECTION 3: DRIVETRAIN
BRAKE - SECTION G

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210332 1 GASKET X X
020 ZF210333 1 PISTON X X
030 ZF140088 1 SEAL, LIP RING X X
040 ZF210301 1 RING, PISTON X X
050 ZF210334 1 RING, PISTON X X
060 ZF210335 1 HOUSING, INTERMEDIATE X X
070 ZF210336 1 PIN, SLOT X X
080 ZF120009 2 PLUG, SCREW X X
080 Z0634801063 2 RING, SEALING X X
090 ZF210337 1 O. CLUTCH DISC X X
100 ZF210338 9 O. CLUTCH DISC, 2.5 X X
110 ZF210339 9 I. CLUTCH DISC X X
120 ZF210338 8 O. CLUTCH DISC, 2.5 X X
120 ZF210340 A/R O. CLUTCH DISC, 2.0 X X
130 ZF210341 1 GEAR, RING X X
140 ZF210342 8 PIN X X
150 ZF210343 8 SPRING, COMPRESSION X X
160 ZF210344 8 PIN, GUIDE X X
170 ZF180021 8 PIPE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-25
SECTION 3: DRIVETRAIN
OUTPUT

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-26
SECTION 3: DRIVETRAIN
OUTPUT

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF210595 1 COVER, OUTPUT X X
014 ZF100176 1 PLUG, SCREW X X
014 ZF140089 1 RING, SEALING X X
020 ZF140090 1 SEAL, SHAFT X X
030 ZF210596 1 PISTON X X
040 ZF140088 1 SEAL, LIP RING X X
044 ZF210334 1 RING, PISTON X X
050 ZF210332 1 GASKET X X
060 ZF100177 24 SCREW, HEXAGON X X
060 Z0630001048 24 WASHER X X
190 ZF210347 1 RING, THRUST X X
200 ZF210348 1 PLANETARY DRIVE X X
/110 ZF210349 1 PLANET CARRIER X X
/120 ZF210350 6 PIN, BEARING X X
/130 ZF210351 6 CAGE, ROLLER X X
/140 ZF210352 1 PLANET GEAR SET X X
/150 ZF210353 24 WASHER, THRUST, 1.0 X X
/160 ZF210270 6 PIN, SLOT X X
/200 ZF150132 1 SLEEVE, NEEDLE X X
/210 ZF210355 4 PIN, BEARING X X
/220 ZF210356 8 CASE, NEEDLE X X
/230 ZF210357 1 PLANET GEAR SET X X
/240 ZF210358 16 WASHER, THRUST X X
/250 ZF210270 4 PIN, SLOT X X
220 ZF210359 1 BEARING, TAPPER ROLLER X X
222 ZF100330 1 WASHER X X
230 ZF210360 1 BUSH, 45.00 X X
250 ZF160399 1 SHIM, 1.20 X X
250 ZF160400 A/R SHIM, 1.15 X X
250 ZF160401 A/R SHIM, 1.10 X X
250 ZF160402 A/R SHIM, 1.05 X X
250 ZF160403 A/R SHIM, 1.00 X X
250 ZF160404 A/R SHIM, 0.95 X X
250 ZF160405 A/R SHIM, 0.90 X X
250 ZF160406 A/R SHIM, 0.85 X X
250 ZF160407 A/R SHIM, 0.80 X X
250 ZF160408 A/R SHIM, 0.60 X X
250 ZF160409 A/R SHIM, 0.40 X X
260 ZF160410 1 BEARING, TAPER ROLLER X X
300 ZF160411 1 FLANGE, OUTPUT X X
310 ZF100179 1 WASHER X X
320 ZF100180 1 WASHER, TAB X X
330 ZF100331 2 SCREW, HEX X X
358 ZF100176 1 PLUG, SCREW X X
358 ZF140089 1 RING, SEALING X X
380 ZF210361 1 TRANSMITTER, INDUCTION X X
380 ZF160412 A/R SHIM, 6.00 X X
380 ZF160413 A/R SHIM, 5.80 X X
380 ZF160414 A/R SHIM, 5.60 X X
380 ZF160415 A/R SHIM, 5.40 X X
380 ZF160416 A/R SHIM, 5.20 X X
380 ZF160417 A/R SHIM, 5.00 X X
380 ZF160418 A/R SHIM, 4.80 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-27
SECTION 3: DRIVETRAIN
OUTPUT (CONTINUED)

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-28
SECTION 3: DRIVETRAIN
OUTPUT (CONTINUED)

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
380 ZF160419 A/R SHIM, 4.60 X X
380 ZF160420 A/R SHIM, 4.40 X X
380 ZF160421 A/R SHIM, 4.20 X X
380 ZF160422 A/R SHIM, 4.00 X X
380 ZF160423 A/R SHIM, 3.80 X X
380 ZF160424 A/R SHIM, 3.60 X X
380 ZF160425 A/R SHIM, 3.20 X X
380 ZF160426 A/R SHIM, 3.00 X X
380 ZF160427 A/R SHIM, 2.90 X X
380 ZF160428 A/R SHIM, 2.80 X X
380 ZF160429 A/R SHIM, 2.70 X X
380 ZF160430 A/R SHIM, 2.60 X X
380 ZF160431 A/R SHIM, 2.50 X X
380 ZF160432 A/R SHIM, 2.40 X X
380 ZF160433 A/R SHIM, 2.20 X X
380 ZF160434 A/R SHIM, 2.10 X X
380 ZF160435 A/R SHIM, 2.00 X X
380 ZF160436 A/R SHIM, 1.90 X X
380 ZF160437 A/R SHIM, 1.80 X X
380 ZF160438 A/R SHIM, 1.70 X X
380 ZF160439 A/R SHIM, 1.60 X X
380 ZF160440 A/R SHIM, 1.50 X X
380 ZF160441 A/R SHIM, 1.40 X X
380 ZF160442 A/R SHIM, 1.30 X X
380 ZF160443 A/R SHIM, 1.20 X X
380 ZF160444 A/R SHIM, 1.00 X X
380 ZF160445 A/R SHIM, 0.80 X X
380 ZF210362 1 SCREW, TORX X X
380 ZF140091 1 O-RING X X
400 ZF210363 1 CABLE CONNECT X X
410 ZF210364 1 COVER X X
420 ZF140168 1 O-RING, 40X3 X X
430 ZF100182 2 STUD X X
430 ZF100183 2 WASHER X X
430 ZF100184 2 NUT, HEX X X
440 ZF100185 1 PLUG X X
454 ZF100176 1 PLUG, SCREW X X
454 ZF140089 1 RING, SEALING X X
464 ZF100176 1 SCREW, PLUG X X
464 ZF140089 1 RING, SEALING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-29
SECTION 3: DRIVETRAIN
SHIFT CONTROL

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-30
SECTION 3: DRIVETRAIN
SHIFT CONTROL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
010 ZF210365 1 PLATE, DUCT X X
020 ZF210366 1 VALVE, DRAIN X X
022 ZF210367 1 SHEET, SPRING X X
024 ZF210368 1 SCREW, TORX X X
030 ZF210369 1 PLATE, INTERMEDIATE X X
058 ZF210598 1 VALVE BLOCK X X
060 ZF210391 1 PLATE, COVER X X
070 ZF210388 15 SCREW, TORX X X
100 ZF210392 1 BALL, 5MM X X
110 ZF210393 1 GASKET X X
128 ZF210602 1 VALVE BLOCK X X
130 ZF210398 1 PLATE, COVER X X
150 ZF210388 7 SCREW, TORX X X
160 ZF210399 1 SCREW, TORX X X
180 ZF210400 1 GASKET X X
240 ZF210401 1 VALVE, THROTTLE X X
290 ZF210388 5 SCREW, TORX X X
290 ZF210399 1 SCREW, TORX X X
310 ZF210408 1 WIRING HARNESS X X
/200 ZF210568 1 SENSOR, TEMP X X
340 ZF210409 1 VALVE, CONVERTER X X
344 ZF210410 1 RING, SNAP X X
590 ZF210411 4 MAGNET X X
600 ZF100333 1 PLUG, SCREW X X
610 ZF210412 24 SCREW, TORX X X
620 ZF210413 9 SCREW, TORX X X
630 ZF210412 6 SCREW, TORX X X
640 ZF210361 1 TRANSMITTER, INDUCTION X X
640 ZF160412 A/R WASHER, 6.00 X X
640 ZF160413 A/R WASHER, 5.80 X X
640 ZF160414 A/R WASHER, 5.60 X X
640 ZF160415 A/R WASHER, 5.40 X X
640 ZF160416 A/R WASHER, 5.20 X X
640 ZF160417 A/R WASHER, 5.00 X X
640 ZF160418 A/R WASHER, 4.80 X X
640 ZF160419 A/R WASHER, 4.60 X X
640 ZF160420 A/R WASHER, 4.40 X X
640 ZF160421 A/R WASHER, 4.20 X X
640 ZF160422 A/R WASHER, 4.00 X X
640 ZF160423 A/R WASHER, 3.80 X X
640 ZF160424 A/R WASHER, 3.60 X X
640 ZF160425 A/R WASHER, 3.20 X X
640 ZF160426 A/R WASHER, 3.00 X X
640 ZF160427 A/R WASHER, 2.90 X X
640 ZF160428 A/R WASHER, 2.80 X X
640 ZF160429 A/R WASHER, 2.70 X X
640 ZF160430 A/R WASHER, 2.60 X X
640 ZF160431 A/R WASHER, 2.50 X X
640 ZF160432 A/R WASHER, 2.40 X X
640 ZF160433 A/R WASHER, 2.20 X X
640 ZF160434 A/R WASHER, 2.10 X X
640 ZF160435 A/R WASHER, 2.00 X X
640 ZF160436 A/R WASHER, 1.90 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-31
SECTION 3: DRIVETRAIN
SHIFT CONTROL (CONTINUED)

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-32
SECTION 3: DRIVETRAIN
SHIFT CONTROL (CONTINUED)

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
640 ZF160437 A/R WASHER, 1.80 X X
640 ZF160438 A/R WASHER, 1.70 X X
640 ZF160439 A/R WASHER, 1.60 X X
640 ZF160440 A/R WASHER, 1.50 X X
640 ZF160441 A/R WASHER, 1.40 X X
640 ZF160442 A/R WASHER, 1.30 X X
640 ZF160443 A/R WASHER, 1.20 X X
640 ZF160444 A/R WASHER, 1.00 X X
640 ZF160445 A/R WASHER, 0.80 X X
650 ZF210362 1 SCREW, TORX X X
660 ZF140091 1 O-RING, 4X1.5 X X
670 ZF100117 2 SCREW, HEX X X
670 ZF100128 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
810 ZF210399 7 SCREW, TORX X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-33
SECTION 3: DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK

080 1 F
WK
070 C
A
090

020 046

050
020 042

044
050 060 206
204
202 010
040 200

060

120

320

310

140
170 110
180
150
172
160
220
210
230

240

130
250

280

290 TD0005056

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-34
SECTION 3: DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 ZF210598 1 VALVE BLOCK X X
010 ZF210599 1 VALVE BLOCK X X
020 ZF210372 4 PISTON X X
040 ZF210373 1 SPRING, COMPRESSION X X
042 ZF210374 1 SPRING, COMPRESSION X X
044 ZF210375 1 SPRING, COMPRESSION X X
046 ZF210375 1 SPRING, COMPRESSION X X
050 ZF100186 4 WASHER X X
060 ZF210376 4 PISTON X X
070 ZF210377 1 GASKET X X
080 ZF210378 1 PLATE, COVER X X
090 ZF210368 9 SCREW, TORX X X
110 ZF210600 1 STRIP, VALVE X X
120 ZF140093 1 O-RING X X
130 ZF210380 12 BALL X X
140 ZF210381 4 BUSH X X
150 ZF140094 4 O-RING X X
160 ZF210382 4 PIN X X
170 ZF100187 4 WASHER X X
172 Z0630502228 4 RING, RETAINING X X
180 ZF210383 4 PISTON X X
200 ZF120006 1 ORIFICE, 0.8 X X
202 ZF120034 1 ORIFICE, 0.7 X X
204 ZF120035 1 ORIFICE, 1.00 X X
206 ZF120006 1 ORIFICE, 0.8 X X
210 ZF100115 4 SPRING, COMPRESSION X X
220 ZF210384 1 GASKET X X
230 ZF210385 1 PLATE, COVER X X
240 ZF210386 4 PISTON X X
250 ZF210387 4 SPRING, COMPRESSION X X
280 ZF210388 5 SCREW, TORX X X
290 ZF210368 11 SCREW, TORX X X
310 ZF210601 4 VALVE, SOLENOID X X
320 ZF100026 8 SCREW, CAP X X
320 ZF100332 8 WASHER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-35
SECTION 3: DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK

G
D
E
B 1

580
470
540
464 530

520
490
440
510 450 460
430 260

408 270
420 406 280
404
340 402
380
410 320
400
360
300
390 230
330
210
350
290
370 220 190
310 200
110 124
150
170
220 180 120
200

150
160

120

234
240
250

TD0005058

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-36
SECTION 3: DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 ZF210602 1 VALVE BLOCK X X
110 ZF210603 1 VALVE BLOCK X X
120 ZF210372 3 PISTON X X
124 ZF210372 1 PISTON X X
150 ZF210395 3 STOP X X
160 ZF210396 1 SPRING, COMPRESSION X X
170 ZF210396 1 SPRING, COMPRESSION X X
180 ZF210396 1 SPRING, COMPRESSION X X
190 ZF210373 1 SPRING, COMPRESSION X X
200 ZF100186 3 WASHER X X
210 ZF100186 1 WASHER X X
220 ZF210376 3 PISTON X X
230 ZF210376 1 PISTON X X
234 ZF210377 1 GASKET X X
240 ZF210378 1 PLATE, COVER X X
250 ZF210368 9 SCREW, TORX X X
260 ZF210604 1 VALVE STRIP X X
270 ZF140093 1 O-RING X X
280 ZF210380 12 BALL X X
290 ZF210397 3 BUSH X X
300 ZF210397 1 BUSH X X
310 ZF140094 3 O-RING X X
320 ZF140094 1 O-RING X X
330 ZF210382 3 PIN X X
340 ZF210382 1 PIN X X
350 ZF100187 3 WASHER X X
360 ZF100187 1 WASHER X X
370 Z0630502228 3 RING, RETAINING X X
380 Z0630502228 1 RING, RETAINING X X
390 ZF210383 3 PISTON X X
400 ZF210383 1 PISTON X X
402 ZF120006 1 ORIFICE, 0.8 X X
404 ZF120006 1 ORIFICE, 0.8 X X
406 ZF120006 1 ORIFICE, 0.8 X X
408 ZF120006 1 ORIFICE, 0.8 X X
410 ZF100115 3 SPRING, COMPRESSION X X
420 ZF100115 1 SPRING, COMPRESSION X X
430 ZF210386 3 PISTON X X
440 ZF210386 1 PISTON X X
450 ZF210387 3 SPRING, COMPRESSION X X
460 ZF210387 1 SPRING, COMPRESSION X X
464 ZF210384 1 GASKET X X
470 ZF210385 1 PLATE, COVER X X
490 ZF210388 5 SCREW, TORX X X
510 ZF210368 11 SCREW, TORX X X
520 ZF210601 3 VALVE, SOLENOID X X
530 ZF100026 6 SCREW, CAP X X
530 ZF100332 6 WASHER X X
540 ZF210601 1 VALVE, SOLENOID X X
580 ZF100026 2 SCREW, CAP X X
580 ZF100332 2 WASHER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-37
SECTION 3: DRIVETRAIN
SHIFT CONTROL, THROTTLE VALVE

240

/210
/140

/160

/200
/130

/180
/110

/120

800

/190

/120
/140 /110

/130

TD0005063

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-38
SECTION 3: DRIVETRAIN
SHIFT CONTROL, THROTTLE VALVE

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
240 ZF210401 1 THROTTLE VALVE X X
/110 ZF210402 1 VALVE BLOCK X X
/120 ZF210403 1 PISTON X X
/130 ZF210404 1 PISTON X X
/140 ZF210605 1 SPRING, COMPRESSION X X
/160 ZF210406 1 PLATE, FIXING X X
/180 ZF210407 1 SOLENOID X X
/190 ZF210390 2 SCREW, TORX X X
/200 ZF210601 1 VALVE, SOLENOID X X
/210 ZF210390 2 SCREW, CAP X X
/210 ZF100026 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
/110 ZF210415 1 HOUSING, VALVE X X
/120 ZF210416 1 PISTON X X
/130 ZF210605 1 SPRING, COMPRESSION X X
/140 ZF120014 1 PLUG, SCREW X X
/140 Z0634801045 1 RING, SEALING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-39
SECTION 3: DRIVETRAIN
DIPSTICK

200

010

014

060

TD0005064

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-40
SECTION 3: DRIVETRAIN
DIPSTICK

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210417 1 TUBE, FILLER X X
014 ZF210418 1 TAPE, SEALING X X
060 ZF100189 1 NUT, SLOTTED X X
200 ZF210606 1 DIPSTICK, OIL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-41
SECTION 3: DRIVETRAIN
OIL SUMP

080 1 F
WK
070 C
A
090

020 046

050
020 042

044
050 060 206
204
202 010
040 200

060

120

320

310

140
170 110
180
150
172
160
220
210
230

240

130
250

280

290 TD0005056

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-42
SECTION 3: DRIVETRAIN
OIL SUMP

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
500 ZF210607 1 SUMP, OIL X X
510 ZF210422 1 GASKET X X
520 ZF100190 25 SCREW, HEX X X
520 ZF100128 25 WASHER X X
530 ZF100191 10 SCREW, HEX X X
530 ZF100128 10 WASHER X X
540 ZF100190 2 SCREW, HEX X X
540 ZF140077 2 RING, SEALING X X
550 ZF100192 1 PLUG, SCREW X X
550 ZF140095 1 RING, SEALING X X
560 ZF140096 1 O-RING X X
570 ZF210423 1 TUBE, SUCTION X X
572 ZF100193 1 TWASHER, AB X X
574 ZF100018 2 SCREW, HEX X X
580 ZF210424 1 SCREEN, SUCTION X X
590 ZF140097 1 O-RING X X
600 ZF210425 1 COVER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-43
SECTION 3: DRIVETRAIN
TORQUE CONVERTER

450

170

500
150
/142
020 /200 /150

/190

/250

/140

/160
/240

/174

/180

/310

/170

/090
/152 /060

/050
/120
/130
/070
/270
/010
/290 /070
/080
/090
/260 /280

/230 TD0005067

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-44
SECTION 3: DRIVETRAIN
TORQUE CONVERTER

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
020 ZF100195 1 PLUG, SCREW X X
020 ZF140098 1 PLUG, SEALING X X
150 ZF100197 1 SCREW, 1.00 X X
170 ZF160456 1 SHIM, 1.00 X X
170 ZF160455 AR SHIM, 1.10 X X
170 ZF160454 AR SHIM, 1.20 X X
170 ZF160453 AR SHIM, 1.50 X X
170 ZF160452 AR SHIM, 1.70 X X
170 ZF160451 AR SHIM, 1.80 X X
170 ZF160450 AR SHIM, 1.90 X X
170 ZF160449 AR SHIM, 2.00 X X
170 ZF160448 AR SHIM, 2.50 X X
170 ZF160447 AR SHIM, 2.60 X X
450 ZF100338 1 WASHER, 0.50 X X
450 ZF100337 AR WASHER, 0.80 X X
450 ZF100202 AR WASHER, 1.00 X X
500 ZF210608 1 CONVERTER, TORQUE X X
/010 ZF210609 1 TURBINE WHEEL X X
/050 ZF210444 1 BEARING, ROLLER X X
/060 ZF210441 1 STATOR X X
/070 ZF100199 2 WASHER X X
/080 ZF210442 1 RING, FREE WHEEL X X
/090 ZF150133 2 BEARING, BALL X X
/120 ZF210443 16 ROLLER X X
/130 ZF210445 1 PUMP, WHEEL X X
/140 ZF210610 1 COVER, CIRCUIT X X
/142 ZF210446 2 PIN, CYLINDRICAL X X
/150 ZF210611 1 PLATE, PISTON X X
/150 ZF210430 1 CUP, SPRING X X
/160 ZF200527 2 I.CLUTCH DISC X X
/170 ZF200528 2 O.CLUTCH DISC, 3.5 X X
/170 ZF200529 AR O.CLUTCH DISC, 4.0 X X
/174 ZF210612 12 PIN, CYLINDRICAL X X
/180 ZF210613 1 SHIM, END X X
/190 ZF140169 1 RING, SEALING X X
/200 ZF140170 1 RING, SEALING X X
/230 ZF210435 1 RING, PISTON X X
/240 ZF100334 12 SCREW, CAP X X
/250 ZF140099 1 O-RING X X
/260 Z0750116266 1 BEARING, BALL X X
/270 ZF210614 1 WASHER X X
/280 ZF210438 1 CAGE, NEEDLE X X
/290 ZF210437 1 HOUSING, DISC X X
/310 ZF100200 36 SCREW, CAP X X
/310 ZF100201 36 WASHER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-45
SECTION 3: DRIVETRAIN
POWER TAKE OFF

624
640
630

610

550
604

600

570

594

540 220

590
240 210

230 200

030
010

800

810
012
020

TD0005075

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-46
SECTION 3: DRIVETRAIN
POWER TAKE OFF

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210447 1 HOUSING X X
012 ZF210448 2 PIN, CYLINDRICAL X X
020 ZF210193 1 GASKET X X
030 ZF100203 5 SCREW, HEX X X
030 Z0630001048 2 WASHER X X
200 ZF210449 1 BEARING, ROLLER, 50X90X23 X X
210 ZF210450 1 COVER, SHEET X X
220 ZF210451 1 GEAR X X
230 ZF210452 1 BEARING, BALL X X
240 ZF160468 1 SHIM, RING, 90X110X2 X X
240 ZF160469 A/R SHIM,RING, 90X110X1.8 X X
240 ZF160470 A/R SHIM, RING, 90X110X1.6 X X
240 ZF160471 A/R SHIM, RING, 90X110X1.4 X X
240 ZF160472 A/R SHIM, RING, 90X110X1.2 X X
240 ZF160473 A/R SHIM, RING, 90X110X1.1 X X
240 ZF160474 A/R SHIM, RING, 90X110X1.0 X X
240 ZF160475 A/R SHIM, RING, 90X110X0.5 X X
240 ZF160476 A/R SHIM, RING, 90X110X0.3 X X
240 ZF160477 A/R SHIM, RING, 90X110X0.2 X X
240 ZF160478 A/R SHIM, RING, 90X110X0.1 X X
540 ZF210465 1 FLANGE, BEARING X X
550 ZF100204 5 SCREW, CAP X X
570 ZF160479 1 RING, RETAINING X X
590 ZF140100 1 O-RING X X
594 ZF140101 1 O-RING X X
600 ZF160480 1 RING, RETAINING X X
604 ZF210453 1 RING, SNAP X X
610 ZF210454 1 BUSH X X
624 ZF140102 1 O-RING X X
630 ZF210455 1 FLANGE, INTERIM X X
640 ZF100335 6 SCREW, CAP X X
800 ZF210457 1 PLATE, TYPE X X
810 ZF100004 2 STUD, GROOVED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-47
SECTION 3: DRIVETRAIN
HEAT EXCHANGER

124

012 110 150


014

012
016
114

010
020 100

050

TD0005076

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-48
SECTION 3: DRIVETRAIN
HEAT EXCHANGER

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF210458 1 GASKET X X
012 ZF140103 2 O-RING X X
014 ZF210459 1 INSERT X X
016 ZF210460 1 INSERT X X
020 ZF210558 1 CONNECTING PART X X
050 ZF100190 6 SCREW, HEX X X
050 ZF100128 6 WASHER X X
100 ZF120004 1 PLUG, SCREW X X
100 ZF140070 1 RING, SEALING X X
110 ZF100206 1 PLUG, SCREW X X
110 Z0634801063 1 RING, SEALING X X
114 ZF210559 1 PLUG, SCREW X X
114 ZF140069 1 SEALING RING X X
124 ZF210462 1 SENSOR, TEMPERATURE X X
124 Z0634801151 1 RING, SEALING X X
150 ZF210463 2 UNION, PIPE X X
150 ZF140104 2 RING, SEALING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-49
SECTION 3: DRIVETRAIN
PERIPHERALS

150

164

540 /390
120

P008328

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-50
SECTION 3: DRIVETRAIN
PERIPHERALS

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
120 206345 1 SELECTOR, RANGE X X
/390 ZF210188 1 PLATE, SELECTOR INDICATOR X X
150 206336 1 HARNESS X X
164 206337 1 HARNESS X X
540 ZF210190 1 SWITCH X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-51
SECTION 3: DRIVETRAIN
COOLING SYSTEM

7
11

14 1
6
13

14
6

14

10
2

3
12

9
5
5
4

10
TD0004916
E14816411

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


3-52
SECTION 3: DRIVETRAIN
COOLING SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 241607 1 HOSE X X
2 241606 1 HOSE X X
3 207123 2 SPACER,CLAMP X X
4 207092 1 CLAMP,RUBBER X X
5 207017 2 CLAMP X X
6 203681 7 P CLIP X X
7 120237 4 FLANGE,HALF X X
8 100569 4 SCREW,HEXHD X X
9 100548 4 WASHER,HARDENED X X
10 100312 8 NUT,NYLOC X X
11 100225 8 CAPSCREW X X
12 100200 2 BOLT,HEXHD X X
13 100083 3 SCREW, HEXHD X X
14 100062 13 NUT,NYLOC X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


3-53
SECTION 3: DRIVETRAIN
DROPBOX MISCELLANEOUS ITEMS

2
17 16

8
10
5

13
9

14

7
5
4
11

7 1

12
14
7
4

14
15
4
7 TD0005647-0
E17832420-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-54
SECTION 3: DRIVETRAIN
DROPBOX MISCELLANEOUS ITEMS

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 250325 1 T/CASE,131OO,T/SWITCH X X
2 223816 1 FILTER,FUEL X X
3 214318 1 SWITCH,TEMP,112 DEG X X
4 204483 8 MTG,T/BOX SPLIT X X
5 200062 2 CLAMP,HOSE X X
6 186889 1 BKT,BREATHER,TRANSFER CASE X X
7 174756 8 SHIM,DROP BOX MTG X X
8 162404 2 WASHER X X
9 130001 1 HOSE,PUSHLOCK X X
10 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20 X X
11 120161 1 ADAPTOR,BARBED HOSE X X
12 101008 2 BOLT,HEXHD X X
13 100698 2 BOLT,HEXHD X X
14 100532 6 WASHER,HARDENED X X
15 100323 2 NUT,NYLOC X X
16 100080 2 SCREW,HEXHD X X
17 100061 2 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-55
SECTION 3: DRIVETRAIN
DROPBOX MOUNTINGS

P008267

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-56
SECTION 3: DRIVETRAIN
DROPBOX MOUNTINGS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 181527 2 MOUNTING,T/CASE,TOP BRACKET X X
2 161221 2 MOUNTING,T/CASE,LOWER X X
3 100212 14 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-57
SECTION 3: DRIVETRAIN
DROP BOX HOUSING

50

44
47

102

101

102

105

104

107
106

102

110
108

47

43
100 1

109

TD00005562-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-58
SECTION 3: DRIVETRAIN
DROP BOX HOUSING

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 227182 1 HOUSING, MAIN CASE X X
43 224254 1 PLUG, MAGNETIC DRAIN X X
44 120396 2 PLUG, CLOSURE HEX SOCKET HD X X
47 DC140072 4 WASHER, SEALING X X
50 224257 1 BOLT, EYE X X
100 225245 1 PLUG, SCREW X X COMES WITH ITEM 1
101 224427 14 INSERT, THREADED X X COMES WITH ITEM 1
102 225262 44 HELICOIL, HCM10X1,5D X X COMES WITH ITEM 1
104 224467 1 FRAME X X
105 224469 2 O-RING X X
106 224468 1 GLASS X X
107 100193 6 BOLT, HEX HD X X
108 227136 4 PIN, DOWEL, NYLON X X
109 214318 1 SWITCH, TEMP, 112 DEG X X
110 121890 1 PLUG,SOCHD X X COMES WITH ITEM 1

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-59
SECTION 3: DRIVETRAIN
DROP BOX INPUT SHAFT

67

56
30
83

31 7
77
37 8

81
72 12

18

73

68
32

83

34

27

69

65

61

TD0005252

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-60
SECTION 3: DRIVETRAIN
DROP BOX INPUT SHAFT

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
7 224211 1 FRONT INSERT, IDLER X X
8 225244 1 REAR, INSERT, IDLER X X
12 224423 1 SHAFT, INPUT X X
18 224220 1 GEAR, INPUT X X
27 225251 1 SPACER, BEARING X X
30 224203 1 FLANGE, 8.5C X X
31 224666 1 PLATE, FLANGE X X
32 225253 1 LID, INPUT X X
34 225255 1 PLATE, RETARDER X X
37 224221 1 SHIELD, MUD X X
56 224223 1 BEARING, CYLINDER ROLLER X X
61 225270 1 BEARING, SPHERICAL ROLLER X X
65 224367 1 CIRCLIP, INTERNAL X X
67 224370 6 SCREW, HEXHD X X
68 100089 6 SCREW, HEXHD X X
69 100209 3 SCREW, HEXHD X X
72 100123 4 CAPSCREW, SOCHD X X
73 100213 12 CAPSCREW, SOCHD X X
77 226917 1 SEAL, SHAFT X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-61
SECTION 3: DRIVETRAIN
DROP BOX IDLER

67

55

83

73

17
83
67
11
33
55

6
82

69
TD0005253

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-62
SECTION 3: DRIVETRAIN
DROP BOX IDLER

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
5 224209 1 INSERT, IDLER FRONT X X
6 224210 1 INSERT, IDLER PTO X X
11 224424 1 SHAFT ,IDLER X X
17 224421 1 GEAR, IDLER X X
33 225254 1 LID, P.T.O. X X
55 225261 2 BEARING, CYL ROLLER NJ2213 X X
67 224370 16 SCREW, HEXHD X X
69 100209 2 SCREW, HEXHD X X
73 100213 6 SCREW, HEXHD X X
82 225269 1 O-RING X X
83 224231 2 O-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-63
SECTION 3: DRIVETRAIN
DROP BOX OUTPUT SHAFT REAR

31

72
37

77 81
4

60 30

10 67
100
57
84
65

TD0005254

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-64
SECTION 3: DRIVETRAIN
DROP BOX OUTPUT SHAFT REAR

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
4 224208 1 HOUSING, BEARING REAR X X
10 224214 1 SHAFT, OUTPUT REAR X X
30 224203 1 FLANGE, 7C X X
31 224666 2 PLATE, FLANGE X X
37 224221 2 SHIELD, MUD X X
57 224224 2 BEARING, CYL ROLLER X X
60 224225 1 BEARING, FOUR POINT QJ213 X X
65 224367 2 CIRCLIP, INTERNAL X X
67 224370 12 SCREW, HEXHD X X
72 100123 20 CAPSCREW, SOCHD X X
77 226917 2 SEAL, SHAFT X X
81 224229 2 O-RING X X
84 224232 1 O-RING X X
100 225245 1 PLUG, SCREW X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-65
SECTION 3: DRIVETRAIN
DROP BOX OUTPUR SHAFT FRONT

66
36
71
9
23
65
58
41 70
24
78
26
103
37

67 80

31 77 3

100
81 29
72
2
21

59

79
64
22
86
85
16

40
15

40

13 53
52 52
74 53
72
53

40 54
14
19
62

20 28 TD0005255

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-66
SECTION 3: DRIVETRAIN
DROP BOX OUTPUR SHAFT FRONT

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
2 224426 1 HOUSING, FRONT BEARING X X
3 224425 1 HOUSING, CLUTCH M/C X X
9 224222 1 SHAFT, OUTPUT FRONT X X
13 224206 1 GEAR, SUN X X
14 224246 1 GEAR, PLANET SET X X
15 224238 1 GEAR, RING X X
16 224422 1 GEAR, OUTPUT X X
19 224242 3 PIN, PLANET X X
20 224419 1 CARRIER, PLANET X X
21 224251 1 CLUTCH, INSERT X X
22 224248 1 CLUTCH, SLIDE X X
23 224418 1 FORK X X
24 224244 1 PISTON X X
26 225250 1 COVER, ACTUATOR X X
28 227039 1 KIT, SPACERS & WASHERS X X
29 224204 1 FLANGE, 7C X X
31 224666 2 PLATE, FLANGE X X
36 225257 1 COVER, CLUTCH X X
37 224221 2 SHIELD, MUD X X
40 224253 3 PIN, SPRING X X
41 224237 1 SPRING, COMPRESSION X X
52 224241 2 BUSH, MB 8530 DU X X
53 224240 3 WASHER, THRUST X X
54 224239 168 NEEDLE, ROLLER NRO.B2,5X2,5 X X
58 ST20032 1 BEARING, DEEP GROOVE BALL X X
59 224226 1 BEARING, D.G.BALL 16022 C3/C4 X X
62 224249 3 CIRCLIP, SHAFT X X
64 224258 1 CIRCLIP, EXTERNAL X X
65 224367 2 CIRCLIP, INTERNAL X X
66 224372 8 SCREW, HEXHD X X
67 224370 12 SCREW, HEXHD X X
70 100684 8 BOLT, HEXHD X X
71 223219 1 CAP SCREW X X
72 100123 20 CAPSCREW, SOCHD X X
73 100213 9 CAPSCREW, SOCHD X X
74 224252 3 SCREW, GRUB X X
77 226917 2 SEAL, SHAFT X X
78 224200 1 SEAL, PISTON X X
79 224228 3 O-RING X X
80 224235 1 O-RING X X
81 224229 2 O-RING X X
85 224236 1 O-RING X X
86 225268 1 O-RING X X
100 225245 1 PLUG, SCREW X X
103 224373 1 MAGNET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-67
SECTION 3: DRIVETRAIN
PARK BRAKE ASSEMBLY

1
6 44 43
41
42
5

33
34
35

36
7
37
57 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
47 45
17 27
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


3-68
SECTION 3: DRIVETRAIN
PARK BRAKE ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290421 1 ACTUATOR, PARK BRAKE X X
2 222240 1 CALIPER BODY X X
3 227031 1 SADDLE X X
4 222242 1 PLATE, END MERITOR BRAKE X X
5 226224 1 PADS, SET PARK BRAKE X X (SET CONSISTS OF 2 PADS)
6 227288 2 KIT, ANTI-RATTLE SPRING X X
7 222606 2 SPACER X X
8 NSI 1 STABILISER BAR X X
9 223722 1 KIT, SLIDE PIN X X INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN X X
11 NSI 1 LOCKING CLIP X X
12 NSI 2 PISTON SCREWS X X
13 NSI 2 ROLL PINS X X
14 NSI 2 PISTON SEAL ASSY X X
15 NSI 2 SLIDE PIN SEALS X X
16 NSI 2 SLIDE PIN BUSHING X X
17 NSI 2 SLIDE PIN COVER PLUGS X X
18 NSI 2 SLIDE PINS X X
19 NSI 2 SLIDE PIN CLAMP BOLTS X X
20 NSI 1 COPPER WASHER X X
21 NSI 1 BLANKING PLUG X X
22 223717 1 KIT, SEAL & GASKET X X INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT, ADJUSTER SLEEVE & THRUST X X INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG X X
25 NSI 2 CIRCLIPS X X
26 NSI 2 SPRINGS X X
27 NSI 1 ACTUATOR BLOCK X X
28 NSI 2 ADJUSTER SLEEVES GEARS X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 1 LOAD PLATE X X
32 227070 1 KIT, ECCENTRIC SHAFT X X INCLUDES ITEMS 10,11, 20,21, 33-40, 43,44
33 NSI 1 SEAL ASSY X X
34 NSI 2 CAPSCREWS-COVER PLATE X X
35 NSI 1 SHAFT COVER-BEARING SEAL X X
36 NSI 1 BEARING X X
37 NSI 1 GASKET SEAL-TOP COVER X X
38 NSI 1 SPACER, WASHER X X
39 NSI 1 ECCENTRIC SHAFT X X
40 NSI 1 BEARING X X
41 223646 1 KIT, LEVER X X
42 223646 1 LEVER, MERITOR BRAKE X X
43 100083 1 SCREW, HEXHEAD X X
44 100312 1 NUT, NYLOC X X
45 223719 1 KIT, ADJUSTER RH X X INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW X X
47 NSI 2 DAMPING RING X X
48 NSI 1 COMPRESSION SPRING X X
49 227031 1 ADJUSTER CASSETTE X X
50 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
51 NSI 1 ADJUSTER GEAR SEGMENT X X
52 NSI 4 RETAINING BOLT X X
53 NSI 2 COUNTERSUNK BOLT X X
54 NSI 1 GASKET SEAL X X
55 223716 1 KIT, BEARING X X NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY X X SEE NEXT PAGE FOR DETAILS
57 227297 1 COVER, PROTECTION X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


3-69
SECTION 3: DRIVETRAIN
ACTUACTOR ASSEMBLY

TD0004236

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-70
SECTION 3: DRIVETRAIN
ACTUACTOR ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
REFR TO PREVIOUS PAGE FOR
1 222239 1 ACTUATOR ASSEMBLY X X
FITMENT
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-71
SECTION 3: DRIVETRAIN
PARK BRAKE MOUNTING

3
7

TD0003463 A
E9836432 - G

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


3-72
SECTION 3: DRIVETRAIN
PARK BRAKE MOUNTING

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 290421 1 ACTUATOR, PARK BRAKE X X
2 204160 1 DISC, PARK BRAKE X X
3 186299 2 MOUNTING, PARK BRAKE X X
4 174057 6 SHIM, PARK BRAKE X X
5 100945 8 SCREW, HEXHD X X
6 100923 4 SCREW, HEXHD X X
7 100532 8 WASHER, HARDENED X X
8 100491 4 SCREW, HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


3-73
SECTION 3: DRIVETRAIN
DRIVELINE

19 2

18

1
17

16

15

14

17 14

20 9 4

22 6
21

21
22 8
7 4
20
11

10

13
12 9

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-74
SECTION 3: DRIVETRAIN
DRIVELINE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290139 1 PROPSHAFT, 060085C8.5C 165M85 X X
2 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
3 100720 8 BOLT, HEX HD X X
4 290289 1 PROPSHAFT, 02807C7C L/F/L X X
5 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
6 100129 8 BOLT, HEX HD X X
7 121290 1 VALVE, AIR RELIEF X X
8 121297 1 CAP, DUST X X
9 290665 1 PROPSHAFT, 028385C8.5C 165M85-02 X X
10 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
11 100720 8 BOLT, HEX HD X X
12 121290 1 VALVE, AIR RELIEF X X
13 121289 1 CAP, DUST X X
14 290342 1 PROSHAFT, 06307C7C 148M70, L/F/L X
14 290114 1 PROPSHAFT, 06807C7C 148M70, L/F/L X
15 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
16 100129 8 BOLT, HEX HD X X
17 290118 1 PROPSHAFT, 09407C7C 148M70, L/F/L X
18 207990 2 CROSS & ROLLER, LUBE-FOR-LIFE X
19 100129 8 BOLT, HEX HD X
20 162960 1 SHAFT, THRU DRIVE X X
21 101349 2 WASHER X X
22 101382 2 NUT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-75
SECTION 3: DRIVETRAIN
AXLE FRONT 6X4

14
9
20 15

17 6

11 2

18

7
13
10 8
19
5 16

12

320165-B
TD0003454-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-76
SECTION 3: DRIVETRAIN
AXLE FRONT 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320165 1 AXLE,FRONT X
1 310107 1 DIFF X
2 290314 2 CALIPER, CARLISLE X SEE PAGE 3-112 FOR DETAILS
3 261889 2 KIT,FINAL DRIVE X SEE PAGE 3-114 FOR DETAILS
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183621 1 BANJO,HOUSING,DK FRONT X
12 176723 1 PIPE,BRAKE,FRONT,RHS X
13 176722 1 PIPE,BRAKE,FRONT,LHS X
14 140340 2 V RING X
15 120316 2 CONNECTOR X
16 120308 1 BULKHEAD X
17 120148 1 CONNECTOR X
18 100925 16 SCREW,HEXHD X
19 100310 4 NUT, NYLOC X
20 100264 12 CAPSCREW X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-77
SECTION 3: DRIVETRAIN
AXLE FRONT 6X6

14
9

2
11
10
18
4
15
17
7
13
16
5 8
1

12

320253 A
TD0004004

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-78
SECTION 3: DRIVETRAIN
AXLE FRONT 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320253 1 AXLE,FRONT,DK,3.18 X 4.2,B20D X
1 310109 1 DIFF X
2 290314 2 CALIPER, CARLISLE X SEE PAGE 3-112 FOR DETAILS
3 262636 2 KIT,FINAL DRIVE X SEE PAGE 3-114 FOR DETAILS
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT, ZF DK SHORT X
7 204445 1 SIDE SHAFT, ZF DK LONG X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 182383 1 BANJO,HSG,FRONT X
12 176723 1 PIPE,BRAKE,FRONT,RHS X
13 176722 1 PIPE,BRAKE,FRONT,LHS X
14 140340 2 V RING X
15 120316 2 CONNECT X
16 120308 1 BULKHEAD X
17 100925 16 SCREW,HEXHD X
18 100310 4 NUT, NYLOC X
19 100264 12 CAPSCREW, SOCHD X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-79
SECTION 3: DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY

1 030

040

220

170

130

500
100

230

020

050

220

080
280

420
200

300
428

320

TD0005310

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-80
SECTION 3: DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310107 1 DIFF ASSEMBLY X
1 310109 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, DIFFERENTIAL XX
030 NSI 1 CLUTCH, LIMITED SLIP DIFF XX SEE LS DIFF FOR DETAILS
040 ZF100087 12 SCREW, LOCKING XX
050 ZF150082 1 BEARING, ROLLER XX
080 ZF160208 1 WASHER, SPACER, 8.3 XX
080 ZF160207 1 WASHER, SPACER, 8.4 XX
080 ZF160206 1 WASHER, SPACER, 8.5 XX
080 ZF160205 1 WASHER, SPACER, 8.6 XX
080 ZF160204 1 WASHER, SPACER, 8.7 XX
080 ZF160203 1 WASHER, SPACER, 8.8 XX
080 ZF160209 1 WASHER, SPACER, 8.9 XX
080 ZF160210 1 WASHER, SPACER, 9.1 XX
080 ZF160211 1 WASHER, SPACER, 9.2 XX
080 ZF160212 1 WASHER, SPACER, 9.3 XX
080 ZF160213 1 WASHER, SPACER, 9.4 XX
100 ZF150030 1 BEARING, ROLLER XX
130 ZF160233 1 WASHER, 0.1 XX
130 ZF160232 1 WASHER, 0.2 XX
130 ZF160193 1 WASHER, 0.7 XX
130 ZF160194 1 WASHER, 0.8 XX
130 ZF160195 1 WASHER, 0.9 XX
130 ZF160196 1 WASHER, 1.0 XX
130 ZF160197 1 WASHER, 1.1 XX
130 ZF160198 1 WASHER, 1.2 XX
130 ZF160199 1 WASHER, 1.3 XX
130 ZF160200 1 WASHER, 1.4 XX
130 ZF160201 1 WASHER, 1.5 XX
170 ZF150047 1 BEARING, ROLLER XX
200 ZF150048 1 BEARING, ROLLER XX
220 ZF100086 2 NUT, ADJUSTING XX
230 ZF100074 2 PIN, SLOTTED XX
280 ZF140041 1 SEAL, SHAFT XX
300 ZF100075 1 WASHER XX
320 ZF200313 1 NUT, HEX XX
420 ZF200129 1 FLANGE, INPUT XX
428 ZF200101 1 PROTECTOR, DUST XX
500 ZF200182 1 BEVEL GEAR SET XX

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-81
SECTION 3: DRIVETRAIN
FRONT LIMITED SLIP DIFFERENTIAL

120
110

030

040
036

020 060

050
090
080

080

050

070

060
030
100 010

040
014

036

TD0005311

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-82
SECTION 3: DRIVETRAIN
FRONT LIMITED SLIP DIFFERENTIAL

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, CLUTCH LIMITED SLIP DIFF X X
014 ZF200105 6 CAP, SEALING X X
020 ZF100077 1 RING, SNAP X X
030 ZF100078 2 WASHER, THRUST X X
036 ZF100079 2 WASHER, THRUST X X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X X
050 ZF200111 4 I.CLUTCH DISC X X
060 ZF200498 2 PRESSURE RING X X
070 ZF200113 2 DIFF AXLE X X
080 ZF200185 2 GEAR, AXLE BEVEL X X
090 ZF200115 4 GEAR, DIFF BEVEL X X
100 ZF100080 12 PIN, DRIVING X X
110 ZF200176 1 HOUSING, DIFF X X
120 ZF100061 2 SCREW, CAP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-83
SECTION 3: DRIVETRAIN
THRU DRIVE

33 28
16
28
1
9
20
28 27
14

28
15

3
22
24
25
5
8

25
10 6
24
22

32
11 34
13
12
18 7
21 4
26
23 29
19 12 19
30 23
4
31 26
21

29 17

TD0003075-C
E10813431-H

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-84
SECTION 3: DRIVETRAIN
THRU DRIVE

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 241252 1 HOSE X X
2 218447 1 FLANGE X X
3 217864 1 NONSLIP,ARTIC X X
4 208770 2 DEFLECTOR,DUST COVER,YOKE X X
5 206945 2 MOUNTING,RUBBER,SQUIGLY X X
6 206071 2 SHOCK MAT X X
7 203285 1 FLANGE X X
8 201194 2 BUSH,OSCILL.JOINT X X
9 200036 4 NIPPLE,GREASE STRT 1/8" GAS X X
10 187551 1 OSCILLATION JOINT,CARB X X
11 178710 2 SHIM,INSIDE OSCILLATION X X
12 178691 2 LOCK PLATE,OSCIL NUT ADT X X
13 178419 1 SHIM,OSCILLATION LOCK NUT X X
14 173729 1 PIPE,GREASE,OSC BOTTOM BRG X X
15 173728 1 PIPE,GREASE,OSC FNT T/B BRG X X
16 173727 1 PIPE,GREASE,OSC TOP BRG X X
17 162960 1 SHAFT,OSCIL X X
18 162041 1 HOUSING:BRG REAR-OSC. X X
19 162040 2 COVER:PLT-SEAL OSC. X X
20 160723 1 BLOCK,GREASE NIPPLE BANK X X
21 150082 2 BEARING,D.G.BALL X X
22 140775 2 SEAL,OSCILLATION X X
23 140429 2 O RING X X
24 140352 2 O RING X X
25 140203 2 O RING X X
26 140011 2 SEAL,OIL X X
27 120807 1 ELBOW X X
28 120148 7 CONNECTOR X X
29 100786 8 BOLT, HEXHD X X
30 100763 8 BOLT X X
31 100684 8 BOLT,HEXHD X X
32 100598 8 CAPSCREW X X
33 100569 2 SCREW,HEXHD X X
34 100147 8 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-85
SECTION 3: DRIVETRAIN
AXLE MIDDLE 6X4

3
13

2
19
15

6
9
18
10
4

12
17

8
7

5 16
1 14

11

320166-D
TD0003461-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-86
SECTION 3: DRIVETRAIN
AXLE MIDDLE 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320166 1 AXLE,M,DK,2.77 X 4.2 X
1 310106 1 DIFF X
2 290314 2 CALIPER, CARLISLE X SEE PAGE 3-112 FOR DETAILS
3 262636 2 KIT,FINAL DRIVE X SEE PAGE 3-114 FOR DETAILS
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 201420 4 P CLIPS X
10 191336 1 BANJO,HOUSING,DK FRONT X
11 176725 1 PIPE,BRAKE,MIDDLE,RHS X
12 176724 1 PIPE,BRAKE,MIDDLE,LHS X
13 120316 2 CONNECTOR X
14 120308 1 BULKHEAD X
15 120148 1 CONNECTOR X
16 100978 4 POP RIVET X
17 100925 16 SCREW,HEXHD X
18 100310 4 NUT, NYLOC X
19 100264 12 CAPSCREW X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-87
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X4

1 030

040

220

170

130

500
100

230

020

050

220

080
280

420
200

300
428

320

TD0005310

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-88
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X4

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
1 310106 1 DIFF ASSEMBLY X
020 ZF200302 1 HOUSING, DIFFERENTIAL X
030 NSI 1 CLUTCH, LIMITED SLIP DIFF X SEE LS DIFF FOR DETAILS
040 ZF100087 12 SCREW,LOCKING X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 WASHER, SPACER, 8.3 X
080 ZF160207 1 WASHER, SPACER, 8.4 X
080 ZF160206 1 WASHER, SPACER, 8.5 X
080 ZF160205 1 WASHER, SPACER, 8.6 X
080 ZF160204 1 WASHER, SPACER, 8.7 X
080 ZF160203 1 WASHER, SPACER, 8.8 X
080 ZF160209 1 WASHER, SPACER, 8.9 X
080 ZF160210 1 WASHER, SPACER, 9.1 X
080 ZF160211 1 WASHER, SPACER, 9.2 X
080 ZF160212 1 WASHER, SPACER, 9.3 X
080 ZF160213 1 WASHER, SPACER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF200313 1 NUT, HEX X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 PROTECTOR, DUST X
500 Z4460265366 1 BEVEL GEAR SET X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-89
SECTION 3: DRIVETRAIN
MIDDLE LIMITED SLIP DIFFERENTIAL 6X4

120
110

030

040
036

020 060

050
090
080

080

050

070

060
030
100 010

040
014

036

TD0005311

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-90
SECTION 3: DRIVETRAIN
MIDDLE LIMITED SLIP DIFFERENTIAL 6X4

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, CLUTCH LIMITED SLIP DIFF X
014 ZF200105 6 CAP, SEALING X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR, AXLE BEVEL X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-91
SECTION 3: DRIVETRAIN
AXLE MIDDLE 6X6

20 19
2 9
25
22

7
10
24
26
18
12
12

15
23

8
4 5
1 14
6 21
17

16
13

320128 D
TD0003456 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

3-92
SECTION 3: DRIVETRAIN
AXLE MIDDLE 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320128 1 AXLE,MID,DK7,3.18 X 4.2,B20D X
1 310066 1 DIFF X
2 290314 2 CALIPER, CARLISLE X SEE PAGE 3-112 FOR DETAILS
3 262636 2 KIT,FINAL DRIVE X SEE PAGE 3-114 FOR DETAILS
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204482 1 SIDE SHAFT X
7 204481 1 SIDE SHAFT X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 187020 1 BRKT,PIPE,BRAKE X
12 183745 1 BANJO,HSG X
13 176884 1 GUARD,BRAKE PIPE,RHS,MID X
14 176883 1 GUARD,BRAKE PIPE,LHS,MID X
15 176873 1 PIPE,BRAKE,MID,LHS X
16 176872 1 PIPE,BRAKE,MID,RHS X
17 162955 3 PIN, SLOTTED SPRING X
18 161127 1 CARRIER, SEAL X
19 140340 2 V RING X
20 120316 2 CONNECTOR X
21 120308 1 BULKHEAD X
22 120148 1 CONNECTOR X
23 100925 16 SCREW,HEXHD X
24 100310 4 NUT,NYLOC X
25 100264 12 CAPSCREW, SOCHD X
26 100197 8 CAPSCREW,SOCHD X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

3-93
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X6

144
350
450

346

214
380
256 258
232 372
200
114 050

368 319
328 318
322 258
288
256 228
168
256 100
258 250
250
166
630

224
031

220
080
340

082
222
020

480
230
470
030
460
420
140
464

336
360
122

610
TD0005312-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-94
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X6

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
1 310066 1 DIFFERENTIAL HEAD X
020 ZF200233 1 HOUSING, AXLE DRIVE X
030 ZF200520 1 CROWN WHEEL X
031 ZF200521 1 PINION X
050 ZF150092 1 BEARING, ROLLER X
080 ZF150093 1 BEARING, ROLLER X
082 ZF150096 2 BEARING, ROLLER X
100 ZF150094 1 BEARING, ROLLER X
114 ZF200245 1 SPACER RING, 22,5 X
122 ZF150095 1 BEARING, ROLLER X
140 ZF160518 1 SPACER, WASHER, 19.5 X
140 ZF160519 1 SPACER, WASHER, 19.6 X
140 ZF160520 1 SPACER, WASHER, 19.7 X
140 ZF160521 1 SPACER, WASHER, 19.8 X
140 ZF160522 1 SPACER, WASHER, 19.9 X
140 ZF200252 1 RING, SPACER X
140 ZF160523 1 SPACER, WASHER, 20.1 X
140 ZF160524 1 SPACER, WASHER, 20.2 X
140 ZF160525 1 SPACER, WASHER, 20.3 X
140 ZF160526 1 SPACER, WASHER, 20.4 X
140 ZF160527 1 SPACER, WASHER, 20.5 X
144 ZF200253 1 SHIM, 6,2 X
144 ZF200254 1 SHIM, 6,1 X
144 ZF200255 1 SHIM, 6,0 X
144 ZF200256 1 SHIM, 5,9 X
144 ZF200257 1 SHIM, 5,8 X
166 ZF200258 1 SPACER RING, 22.5 X
166 ZF200259 1 SPACER RING, 22.6 X
166 ZF200260 1 SPACER RING, 22.7 X
166 ZF200261 1 SPACER RING, 22.8 X
166 ZF200262 1 SPACER RING, 22.9 X
166 ZF200263 1 SPACER RING, 23.0 X
166 ZF200264 1 SPACER RING, 23.1 X
166 ZF200265 1 SPACER RING, 23.2 X
166 ZF200266 1 SPACER RING, 23.3 X
166 ZF200267 1 SPACER RING, 23.4 X
166 ZF200268 1 SPACER RING, 23.5 X
166 ZF200269 1 SPACER RING, 23.6 X
166 ZF200270 1 SPACER RING, 23.7 X
166 ZF200271 1 SPACER RING, 23.8 X
166 ZF200272 1 SPACER RING, 23.9 X
166 ZF200273 1 SPACER RING, 24.0 X
166 ZF200274 1 SPACER RING, 24.1 X
168 ZF200245 1 SPACER RING, 22.5 X
200 ZF150040 2 BEARING, ROLLER X
214 ZF150097 1 BEARING, ROLLER X
220 ZF200234 1 NUT, ADJUSTING X
222 ZF200235 1 NUT, ADJUSTING X
224 ZF100233 1 PIN, SLOTTED X
228 ZF200280 1 SHIM, 0.1 X
228 ZF200281 1 SHIM, 0.15 X
228 ZF200279 1 SHIM, 0.2 X
228 ZF200276 1 SHIM, 0.3 X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-95
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X6

144
350
450

346

214
380
256 258
232 372
200
114 050

368 319
328 318
322 258
288
256 228
168
256 100
258 250
250
166
630

224
031

220
080
340

082
222
020

480
230
470
030
460
420
140
464

336
360
122

610
TD0005312-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-96
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X6

I Vin Series
Q 6 6
T
PART NO. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
228 ZF200277 1 SHIM, 0.5 X
228 ZF200278 1 SHIM, 1.0 X
228 ZF200282 1 SHIM, 1.1 X
228 ZF200283 1 SHIM, 1.2 X
228 ZF200284 1 SHIM, 1.3 X
228 ZF200285 1 SHIM, 1.4 X
228 ZF200286 1 SHIM, 1.5 X
228 ZF200287 1 SHIM, 1.6 X
228 ZF200288 1 SHIM, 1.7 X
228 ZF200289 1 SHIM, 1.8 X
228 ZF200290 1 SHIM, 2.6 X
228 ZF200291 1 SHIM, 2.7 X
228 ZF200292 1 SHIM, 2.8 X
228 ZF200293 1 SHIM, 2.9 X
228 ZF200294 1 SHIM, 3.0 X
228 ZF200295 1 SHIM, 3.1 X
228 ZF200296 1 SHIM, 3.2 X
228 ZF200297 1 SHIM, 3.3 X
228 ZF200298 1 SHIM, 3.4 X
228 ZF160528 1 SHIM, 2.0 X
228 ZF160529 1 SHIM, 2.05 X
228 ZF160530 1 SHIM, 2.1 X
228 ZF160531 1 SHIM, 2.15 X
228 ZF160532 1 SHIM, 2.2 X
228 ZF160533 1 SHIM, 2.25 X
228 ZF160534 1 SHIM, 2.3 X
228 ZF160535 1 SHIM, 2.35 X
228 ZF160536 1 SHIM, 2.4 X
228 ZF160537 1 SHIM, 2.45 X
228 ZF160538 1 SHIM, 2.5 X
230 ZF100236 12 SCREW, LOCKING X
232 ZF100234 1 PIN, SLOT X
250 ZF100235 2 SCREW, HEX X
256 ZF100237 2 PLUG, SCREW X
258 ZF140115 2 RING, SEALING X
280 ZF140171 1 SEAL, SHAFT X
288 ZF200236 1 BUSH, BEARING X
318 ZF160539 1 RING,RETAINING X
319 ZF160540 1 WASHER,THRUST X
322 ZF160541 1 NUT, HEX X
328 ZF200237 1 COVER X
336 ZF210466 1 FLANGE, BEARING X
340 ZF100233 1 PIN, SLOTTED X
346 ZF160542 1 RING, RETAINING X
350 ZF140116 1 SEAL, SHAFT X
360 ZF100181 9 SCREW, HEX X
368 ZF100017 6 SCREW, HEX X
372 ZF210467 1 HOUSING, REDUCTION GEAR X
380 ZF160543 1 RETAINER, SEAL X
420 ZF200165 1 SHAFT, INPUT X
430 ZF210469 1 CAP, DUST X
450 ZF210470 1 SHAFT, FLANGE X
460 ZF200323 1 FLANGE, MECH, 7C X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-97
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X6

144
350
450

346

214
380
256 258
232 372
200
114 050

368 319
328 318
322 258
288
256 228
168
256 100
258 250
250
166
630

224
031

220
080
340

082
222
020

480
230
470
030
460
420
140
464

336
360
122

610
TD0005312-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-98
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY 6X6

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
464 ZF160777 1 SHIELD, DUST X
470 ZF100207 1 WASHER, FLANGE NUT X
480 ZF100208 1 NUT, FLANGE X
610 ZF200238 1 GEAR, SPUR X
630 ZF200239 1 GEAR, SPUR X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-99
SECTION 3: DRIVETRAIN
MIDDLE LIMITED SLIP DIFFERENTIAL 6X6

110

30

50

60

40

90

80
80

70 40

60
100
10
50

30
14
20

TD0005313

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


3-100
SECTION 3: DRIVETRAIN
MIDDLE LIMITED SLIP DIFFERENTIAL 6X6

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 4 6
M To:
HOUSING, CLUTCH LIMITED SLIP
10 ZF200500 1 X
DIFF
14 ZF200105 6 CAP, SEAL X
20 ZF100077 1 SNAP RING X
30 ZF100078 2 WASHER, THRUST X
40 ZF200110 4 O.CLUTCH DISC, 2.1 X
40 ZF200106 4 O.CLUTCH DISC, 2.2 X
40 ZF200107 4 O.CLUTCH DISC, 2.3 X
40 ZF200108 4 O.CLUTCH DISC, 2.4 X
40 ZF200109 4 O.CLUTCH DISC, 2.5 X
50 ZF200111 4 I.CLUTCH DISC X
60 ZF200498 2 PRESSURE RING X
70 ZF200113 2 DIFF AXLE X
80 ZF200185 2 GEAR, AXLE BEVEL X
90 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200501 1 COVER, HOUSING X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


3-101
SECTION 3: DRIVETRAIN
TRAILING AXLE REAR 6X4

29

13
17
19 12
4
26
3
20 28 14

21

27
23
5
7 25

2 9
11
24 22

18 8

17
15
6
16
10

320167-B
TD0003501-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


3-102
SECTION 3: DRIVETRAIN
TRAILING AXLE REAR 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320167 1 AXLE,REAR,TRAILING X
1 290314 2 CALIPER, CARLISLE X SEE PAGE 3-112 FOR DETAILS
2 207660 2 PLUG X
3 202621 2 SEAL PLATE X
4 201926 2 CIRCLIP X
5 201420 4 P CLIPS X
6 190141 2 WASHER, HEAT TREATED X
7 183623 1 BANJO,HSG X
8 176727 1 PIPE, BRAKE X
9 176726 1 PIPE, BRAKE X
10 170222 2 CIRCLIP, REAR, AXLE X
11 162552 2 STUB AXLE 16T UNSPLINED X
12 161788 2 HUB X
13 161641 2 COVER, HUB X
14 161445 2 DISC, BRAKE X
15 160579 2 CARRIER X
16 160263 2 NUT X
17 150069 4 BEARING, TAPER ROLLER X
18 150018 2 ROLLER, BEARING X
19 140471 2 SEAL,CASSETTE X
20 140340 2 V-RING X
21 120316 2 CONNECTOR X
22 120308 1 BULKHEAD TEE X
23 120148 1 CONNECTOR X
24 100760 28 SCREW, HEXHD X
25 100310 4 NUT X
26 100268 24 STUD,WHEEL X
27 100264 12 CAPSCREW, SOCHD X
28 100228 60 CAPSCREW X
29 100197 12 CAPSCREW,SOCHD X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


3-103
SECTION 3: DRIVETRAIN
TRAILING AXLE REAR 6X6

17 16
9
2
22

19
6
10
21

4
15
11 20

7
8 13
18
5 1

14
12

320129 C
TD0003500 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


3-104
SECTION 3: DRIVETRAIN
TRAILING AXLE REAR 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 320129 1 AXLE,REAR,DK,3.18 X 4.2 X
1 310108 1 DIFF X
2 290314 2 CALIPER, CARLISLE X SEE PAGE 3-112 FOR DETAILS
3 262636 2 KIT,FINAL DRIVE X SEE PAGE 3-114 FOR DETAILS
4 207660 1 PLUG X
5 207626 1 PLUG, MAGNETIC X
6 204446 1 SIDE SHAFT X
7 204445 1 SIDE SHAFT X
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 202621 2 SEAL PLATE X
10 201420 4 P CLIPS X
11 183746 1 BANJO,HSG X
12 176886 1 GUARD,BRAKE PIPE, RHS,REAR X
13 176885 1 GUARD,BRAKE PIPE,LHS,REAR X
14 176725 1 PIPE,BRAKE,MID,RHS X
15 176724 1 PIPE,BRAKE,MID,LHS X
16 140340 2 V RING X
17 120316 2 CONNECTOR X
18 120308 1 BULKHEAD X
19 120148 1 CONNECTOR X
20 100925 16 SCREW,HEXHD X
21 100310 4 NUT,NYLOC X
22 100264 12 CAPSCREW, SOCHD X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

3-105
SECTION 3: DRIVETRAIN
REAR DIFFERENTIAL ASSEMBLY 6X6

1 030

040

220

170

130

500
100

230

020

050

220

080
280

420
200

300
428

320

TD0005310

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-106
SECTION 3: DRIVETRAIN
REAR DIFFERENTIAL ASSEMBLY 6X6

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 310108 1 DIFFERENTIAL ASSEMBLY X
020 ZF200302 1 HOUSING, AXLE DRIVE X
030 NSI 1 CLUTCH, LIMITED SLIP DIFF X SEE LS DIFF FOR DETAILS
040 ZF100087 12 SCREW,LOCKING X
050 ZF150082 1 BEARING, ROLLER X
080 ZF160208 1 SPACER, WASHER, 8.3 X
080 ZF160207 1 SPACER, WASHER, 8.4 X
080 ZF160206 1 SPACER, WASHER, 8.5 X
080 ZF160205 1 SPACER, WASHER, 8.6 X
080 ZF160204 1 SPACER, WASHER, 8.7 X
080 ZF160209 1 SPACER, WASHER, 8.9 X
080 ZF160210 1 SPACER, WASHER, 9.1 X
080 ZF160211 1 SPACER, WASHER, 9.2 X
080 ZF160212 1 SPACER, WASHER, 9.3 X
080 ZF160213 1 SPACER, WASHER, 9.4 X
100 ZF150030 1 BEARING, ROLLER X
130 ZF160233 1 WASHER, 0.1 X
130 ZF160232 1 WASHER, 0.2 X
130 ZF160193 1 WASHER, 0.7 X
130 ZF160194 1 WASHER, 0.8 X
130 ZF160195 1 WASHER, 0.9 X
130 ZF160196 1 WASHER, 1.0 X
130 ZF160197 1 WASHER, 1.1 X
130 ZF160198 1 WASHER, 1.2 X
130 ZF160199 1 WASHER, 1.3 X
130 ZF160200 1 WASHER, 1.4 X
130 ZF160201 1 WASHER, 1.5 X
170 ZF150047 1 BEARING, ROLLER X
200 ZF150048 1 BEARING, ROLLER X
220 ZF100086 2 NUT, ADJUSTING X
230 ZF100074 2 PIN, SLOTTED X
280 ZF140041 1 SEAL, SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT, HEXAGON X
420 ZF200129 1 FLANGE, INPUT X
428 ZF200101 1 DUST, PROTECTOR X
500 ZF200182 1 GEAR, BEVEL SET X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-107
SECTION 3: DRIVETRAIN
REAR LIMITED SLIP DIFFERENTIAL 6X6

120
110

030

040
036

020 060

050
090
080

080

050

070

060
030
100 010

040
014

036

TD0005311

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-108
SECTION 3: DRIVETRAIN
REAR LIMITED SLIP DIFFERENTIAL 6X6

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
010 ZF200175 1 HOUSING, CLUTCH LIMITED SLIP DIFF X
014 ZF200105 6 SEALING, CAP X
020 ZF100077 1 RING, SNAP X
030 ZF100078 2 WASHER, THRUST X
036 ZF100079 2 WASHER, THRUST X
040 ZF200110 4 O.CLUTCH DISC, 2.1 X
040 ZF200106 4 O.CLUTCH DISC, 2.2 X
040 ZF200107 4 O.CLUTCH DISC, 2.3 X
040 ZF200108 4 O.CLUTCH DISC, 2.4 X
040 ZF200109 4 O.CLUTCH DISC, 2.5 X
050 ZF200111 4 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
060 ZF200112 2 PRESSURE RING X
070 ZF200113 2 AXLE, DIFF X
080 ZF200185 2 AXLE, BEVEL GEAR X
090 ZF200115 4 GEAR, DIFF BEVEL X
100 ZF100080 12 PIN, DRIVING X
110 ZF200176 1 HOUSING, DIFF X
120 ZF100061 2 SCREW, CAP X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

3-109
SECTION 3: DRIVETRAIN
AXLE DRAIN & FILLER PLUGS

3
1

TD0005428

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-110
SECTION 3: DRIVETRAIN
AXLE DRAIN & FILLER PLUGS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 207626 1 PLUG,DRAIN MAGNETIC X X INCLUDES ITEM 3
2 207660 1 PLUG,FILLER X X INCLUDES ITEM 3
3 140880 2 O-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-111
SECTION 3: DRIVETRAIN
BRAKE CALIPER BREAKDOWN

16

15

11
10 4
7 9

16
6

12
14
13

17

TD0006143
290314-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


3-112
SECTION 3: DRIVETRAIN
BRAKE CALIPER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
SEE PAGES 3-76, 3-78, 3-86, 3-92 AND
1 290314 1 CALIPER, Carlisle X X
3-102, 3-104 FOR FITMENT.
2 NSI 1 TORQUE PLATE ASSY X X
3 201428 1 BLEEDER VALVE X X
4 100386 4 BOLT, Hex Head X X
5 224673 2 PLUG, PISTON X X
6 224674 4 PISTON X X
7 140654 1 KIT, Seal X X
8 NSI 2 PACKING, Plug X X
9 NSI 4 PACKING, Piston X X
10 NSI 4 RETAINER RING X X
11 NSI 4 BOOT X X
12 224697 1 PLATE, Cover X X
13 204038 6 BOLT, Hex Head X X
14 100426 6 WASHER X X
15 224672 2 PIN X X
16 224642 2 PIN X X
17 217411 1 KIT, Disc Pad X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-113
SECTION 3: DRIVETRAIN
FINAL DRIVE

A 29

33 7

25

15
32

27

31
9
17

8
13
14
26 11
10
19
16
20 35

5
24
30
21

6
22
28
3
23 18

12

1
34 262636-A
TD0004432-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


3-114
SECTION 3: DRIVETRAIN
FINAL DRIVE

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
SEE PAGES 3-76, 3-78, 3-86, 3-92 AND
A 262636 1 KIT,FINAL DRIVE X X
3-104 FOR FITMENT.
1 207796 1 PLUG X X
2 207676 1 PLUG, MAGNETIC X X
3 203686 3 PLANET GEAR X X
4 203685 1 SUN GEAR X X
5 203684 1 CARRIER, RING GEAR X X
6 203683 1 RING GEAR X X
7 201926 1 CIRCLIP, INNER X X
8 201650 1 CIRCLIP 38MM EXTERNAL X X
9 190141 1 WASHER, HEAT TREATED X X
10 170222 1 CIRCLIP, REAR, AXLE X X
11 161756 1 HUB, MACHINE X X
12 161446 1 PLANET CARRIER X X
13 161445 1 DISC, BRAKE X X
14 160956 1 RING, THRUST SUN GEAR X X
15 160571 1 STUB, AXLE, MACHINED X X
16 160360 4 PLATE, LOCK X X
17 160263 1 NUT, LOCK X X
18 160194 1 PLUG, BRONZE THRUST X X
19 160193 1 RING, STEEL X X
20 160190 4 PLATE, RETAINER, RING GEAR X X
21 160182 6 SHIM, PLANET X X
22 160181 3 PIN-PLANET X X
23 160180 1 HUB COVER PLATE X X
24 150242 3 BEARING, PLANET GEAR X X
25 150069 2 BEARING,TAPER ROLLER X X
26 150018 1 ROLLER, BEARING X X
27 140471 1 SEAL, CASSETTE X X
28 140191 1 O-RING X X
29 100760 14 SCREW, HEXHD X X
30 100478 23 SCREW, HEXHD X X
31 100461 30 CAPSCREW X X
32 100351 12 NUT, TAPERED X X
33 100268 12 STUD, WHEEL,DRIVE AXLE X X
34 100210 6 BOLT X X
35 100149 8 SCREW, HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


3-115
SECTION 3: DRIVETRAIN
WHEEL SETS

TD0005797
260419

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-116
SECTION 3: DRIVETRAIN
WHEEL SETS

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
A 260419 1 W/SET,20.5R25,XADN,MICH,B20C/E X X
1 190232 1 WHEEL X X
2 201972 1 TYRE X X
3 200438 1 SPUD, TUBELESS X X
4 200437 1 VALVE, JUMBO X X
5 100351 12 NUT, TAPERED X X
X X
A 263705 1 W/SET,20.5R25,GP2B,H/SPEE,B20D X X
1 290232 1 WHEEL X X
2 202969 1 TYRE X X
3 200438 1 SPUD, TUBELESS X X
4 202063 1 VALVE, JUMBO X X
X X
A 266248 1 W/SET,20.5R25,ET5A,TECHKING X X
1 190232 1 WHEEL X X
2 214565 1 TYRE X X
3 200438 1 SPUD, TUBELESS X X
4 200437 1 VALVE, JUMBO X X
X X
A 264421 1 W/SET,20.5R25,TRIAN,TB516,B20D X X
1 190232 1 WHEEL X X
2 216682 1 TYRE X X
3 200438 1 SPUD, TUBELESS X X
4 200437 1 VALVE, JUMBO X X
X X
A 263311 1 W/SET,20.5R25,B-STONE X X
1 190232 1 WHEEL X X
2 217399 1 TYRE X X
3 200438 1 SPUD, TUBELESS X X
4 200437 1 VALVE, JUMBO X X
X X
A 266277 1 W/SET,20.5R25,TL3A+,GOODYEAR X X
1 190232 1 WHEEL X X
2 214586 1 TYRE X X
3 200438 1 SPUD, TUBELESS X X
4 200437 1 VALVE, JUMBO X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

3-117
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
3-118
SECTION 4: HYDRAULICS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


4-1
SECTION 4: HYDRAULICS
CAB SYSTEM

43
42 22
27 34
15
25 37
29
4 (R) 42
10 (P) 38
8 (T)

5(L)

35 45
41 16
34
27
19
9(LS) 47 22
26 30 (LS) 17
40
39 35
11 41
12

21
18

VOAC
9 BLOCK 5 4
23 (L3) RHS
STEER
CYL(BARREL)

20 36 RHS
STEER
40 8 CYL(ROD)
24 TANK
VOAC
10
44
36 BLOCK
(P3)

46

E16816503-A SH2
TD0006064-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-2
SECTION 4: HYDRAULICS
CAB SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
4 243950 1 HOSE X X
5 243949 1 HOSE X X
8 243946 1 HOSE X X
9 243945 1 HOSE X X
10 243944 1 HOSE X X
11 216283 1 RUBBER,ISOLATE,HYDR,CAB,FRONT X X
12 216282 1 RUBBER,ISOLATE,HYDR,CAB,MID X X
15 212066 1 VALVE,STEERING ORBITROL X X SEE PAGE 4-8 FOR DETAILS
16 207865 1 GASKET,ORBITAL X X
17 207253 1 HOSE,PROTECT,SPIRAL X X
18 206829 8 SPACER,CLAMP X X
19 206827 4 CLAMP X X
20 206826 4 CLAMP X X
21 206825 4 CLAMP,RUBBER X X
22 206480 5 ISOLATOR,STEERING ORBITAL X X
23 204541 2 MTG,RUBBER X X
24 187502 1 PLT,RETAIN,HOSES X X
25 174550 1 MTG.ORBITAL X X
26 161099 2 BOSS,ORBITAL X X
27 161028 5 WASHER,ORBITAL MTG X X
29 122068 4 CONNECTOR X X
30 122032 1 ELBOW X X
34 101307 5 WASHER,FLAT X X
35 101156 4 CAPSCREW,SOCHD X X
36 101080 6 WASHER,HARDENED X X
37 100945 3 SCREW,HEXHD X X
38 100733 4 SCREW X X
39 100569 8 SCREW X X
40 100548 16 WASHER,HARDENED X X
41 100543 4 WASHER,FENDER X X
42 100370 7 WASHER,HARDENED X X
43 100314 3 NUT,NYLOC X X
44 100312 8 NUT,NYLOC X X
45 100091 2 SCREW,HEXHD X X
46 100086 2 SCREW, HEXHD X X
47 100084 8 BOLT,HEXHD X X
48 100062 3 WASHER,FLAT X X
49 100198 3 SCREW, HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-3
SECTION 4: HYDRAULICS
CAB SYSTEM

32 (P)

32(A)
14
28

31(A)

REAR
13 AXLE
BRAKE
APPLY

6
33(T)
31(T) 7
49
48 TANK

VOAC
BLOCK
B5
1

VOAC
BLOCK
B6
2

13
1(P) 14 3
3(A) FRONT
AXLE
2(P) BRAKE
6(A) APPLY

7(T)

E16816503-A SH3
TD0006065-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-4
SECTION 4: HYDRAULICS
CAB SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 243954 1 HOSE X X
2 243954 1 HOSE X X
3 243951 1 HOSE X X
6 243948 1 HOSE X X
7 243947 1 HOSE X X
13 216255 1 MICO BRAKE PEDAL GASKET X X
14 210946 1 PEDAL,BRAKE X X SEE PAGE 4-6 FOR DETAILS
18 206829 8 SPACER,CLAMP,ALUM X X
19 206827 4 CLAMP,ALU,4 BOLT X X
20 206826 4 CLAMP,ALU,2 BOLT X X
21 206825 4 CLAMP,RUBBER X X
28 122153 1 ELBOW X X
31 122028 2 ELBOW X X
32 122021 3 CONNECTOR X X
33 120397 1 PLUG X X
39 100569 8 SCREW,HEXHD X X
40 100548 16 WASHER,HARDENED X X
44 100312 8 NUT X X
47 100084 8 BOLT,HEXHD X X
48 100062 3 WASHER,FLAT X X
49 100198 3 SCREW, HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-5
SECTION 4: HYDRAULICS
BRAKE PEDAL BREAKDOWN

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-6
SECTION 4: HYDRAULICS
BRAKE PEDAL BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210946 1 BRAKE PEDAL X X SEE PAGE 4-4 FOR FITMENT.
2 226821 1 PEDAL & BASE ASSEMBLY X X
3 NSI 1 PEDAL X X
4 NSI 1 BASE, PEDAL X X
5 NSI 2 SCREW, CAP X X
6 NSI 2 WASHER X X
7 226818 1 KIT, REPAIR, PEDAL & BASE X X
8 NSI 1 PIN X X
9 NSI 2 CIRCLIP X X
10 NSI 2 PIN, SPLIT X X
11 NSI 1 CAM X X
12 NSI 1 PIN X X
13 NSI 2 BUSH X X
14 NSI 2 CIRCLIP X X
15 226817 1 KIT, SWITCH/HARNESS REPAIR X X
16 NSI 2 PIN, SPLIT X X
17 NSI 1 SWITCH AND HARNESS X X
18 NSI 2 SCREW X X
19 NSI 2 SCREW X X
20 NSI 1 INSULATOR X X
21 NSI 1 BRACKET X X
22 NSI 1 BRACKET X X
23 NSI 2 NUT X X
24 NSI 2 WASHER, LOCK X X
25 NSI 1 CLAMP X X
26 NSI 1 SCREW, CAP X X
27 NSI 1 SPACER X X
28 NSI 1 STOP X X
29 226819 1 VALVE ASSEMBLY X X
30 NSI 1 HOUSING X X
31 226815 1 KIT, VALVE REPAIR X X
32 NSI 1 CUP X X
33 NSI 1 SEAL X X
34 NSI 1 O-RING X X
35 NSI 1 O-RING X X
36 NSI 1 O-RING X X
37 NSI 1 BOOT X X
38 NSI 2 WASHER X X
39 NSI 1 SPRING X X
40 NSI 1 PLUG, END X X
41 NSI 1 RETAINER X X
42 NSI 1 SPRING X X
43 NSI 1 SPOOL X X
44 NSI 1 SPOOL X X
45 NSI 1 RETAINER ASSY X X
46 NSI A/R SHIM X X
47 NSI 1 SPRING X X
48 NSI 1 SPRING X X
49 NSI 1 SPRING X X
50 NSI 1 PISTON X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-7
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE

1
9

11
10 4
9 5

7
18 6

3
8

17
14

16

15

13

12

23

22

21

20

19
TD0005221

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-8
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 212066 1 VALVE, STEERING, 590CC, ORBITAL X X SEE PAGE 4-2 FOR FITMENT
2 NSI 1 HOUSING X X
3 220152 1 SEAL, OIL X X
4 NSI 1 PLUG X X
5 NSI 1 O-RING X X
6 220697 1 KIT, SEAL, ORBITAL VALVE X X
7 NSI 1 SEAL X X
8 NSI 3 O-RING X X
9 NSI 2 RACE, BEARING X X
10 220693 1 BEARING, NEEDLE THRUST X X
11 NSI 1 RING, RETAINING X X
12 220694 1 SPRING, CENTERING X X
13 NSI 1 SPOOL X X
14 NSI 1 SLEEVE X X
15 NSI 4 BALL, CHECK X X
16 221645 1 PIN, DRIVE RETAINER X X
17 221644 1 SHAFT, DRIVE X X
18 221643 1 PLATE, SPACER X X
19 220717 1 GEROTOR SET X X
20 NSI 1 CAP, END X X
21 223151 2 BALL, CHECK X X
22 223150 2 PIN, ROLL X X
23 NSI 7 CAP, SCREW X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-9
SECTION 4: HYDRAULICS
CAB TILT SYSTEM

12 33
35
4
7
9
35
28 30
29

19
15
36
6
36

34

17
18
11
1 24
2 10

14 27
23

20

35
26 8
22 14
14 27
24
32 21
27 35
16 31 30
13
25 16
27 24
5
TD0003577 - C
E9836303 SH 1-2 J

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-10
SECTION 4: HYDRAULICS
CAB TILT SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 243309 1 HOSE X X
2 243309 1 HOSE X X
3 230152 1 CYLINDER X X SEE PAGE 4-12 FOR DETAILS.
4 210920 1 PUMP,MANUAL,TANK CAP X X SEE PAGE 4-14 FOR DETAILS.
5 207219 1 SPRING X X
6 203923 1 GROMMET X X
7 203764 2 P CLIP X X
8 203680 2 P CLIP X X
9 187696 1 BKT,MTG,HOSES,CAB TILT X X
10 186038 1 MTG CAB,REAR, TILT CYL X X
11 186037 1 MTG ,CAB TILT CYLINDER X X
12 174739 1 STAY,CAB X X
13 162456 2 WASHER,SPRING X X
14 162014 4 WASHER X X
15 161914 1 PIN,SMALL HEAD X X
16 160432 2 SLEEVE,PEDAL X X
17 160074 1 BUSH X X
18 122098 2 ELBOW X X
19 122032 2 ELBOW X X
20 101993 1 SCREW,HEXHEAD X X
21 101345 1 WASHER,HARDENED X X
22 101343 1 WASHER, MILDSTEEL X X
23 100698 1 BOLT, HEXHD X X
24 100653 3 NUT,STOVER X X
25 100652 1 NUT,STOVER X X
26 100644 1 BOLT,HEXHD X X
27 100532 10 WASHER,HARDENED X X
28 100370 2 WASHER,HARDENED X X
29 100356 2 SCREW,HEXHD X X
30 100310 3 NUT X X
31 100200 1 BOLT,HEXHD X X
32 100141 1 BOLT,HEXHD X X
33 100081 2 SCREW,HEXHD X X
34 100070 1 SPLITPIN, X X
35 100061 6 WASHER,FLAT X X
36 100012 5 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-11
SECTION 4: HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

6 10

11
1
7
12

13
8

14
9
15

5
17

16
3

TD0004268
230152 - A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-12
SECTION 4: HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 230152 1 CYLINDER X X SEE PAGE 4-10 FOR FITMENT.
2 160523 2 BUSH,TILT CYL X X
3 183202 1 BARREL,CAB TILT X X
4 183203 1 ROD,CAB TILT X X
5 100290 1 NUT,CASTLE X X
6 160993 1 NECKBUSH,NUT X X
7 160994 1 NECKBUSH,SET X X
8 161318 1 PISTON X X
9 140565 1 KIT,SEAL X X
10 140059 1 O-RING X X
11 140033 1 SEAL,WIPER X X
12 140044 1 SEAL,SINGLE ACTING X X
13 140368 1 O-RING X X
14 140400 1 RING,BACK UP X X
15 140734 1 O-RING X X
16 100152 1 SPLITPIN X X
17 140032 1 SEAL,PISTON X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-13
SECTION 4: HYDRAULICS
PUMP CAB TILT

P011140

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-14
SECTION 4: HYDRAULICS
PUMP CAB TILT

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210920 1 PUMP, MANUAL, C/W TANK X X SEE PAGE 4-10 FOR FITMENT.
2 140660 1 KIT, SERVICE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-15
SECTION 4: HYDRAULICS
STEERING CYLINDERS

59
67 30
36

37
29

34

16
32 29
59 49
33
67 64
67
SECTION THRU ROD END
30
36
29

37 49
4
28

49
34 40
5
32

16
10
37
68
29 57

33
65
72
67 68 68

64 4 56

40

49

TD0006328-A
E16816501- SH4 - B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-16
SECTION 4: HYDRAULICS
STEERING CYLINDERS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
4 243339 1 HOSE X X
5 243338 1 HOSE X X
10 230434 2 CYLINDER,STEER X X SEE PAGE 4-40 FOR DETAILS
16 207788 2 SPACER,STEER X X
28 176408 2 PIN,STEER TAPPED X X
29 176407 4 CONE,STEER TOP X X
30 176406 2 PLT,STEER TOP X X
32 162394 2 PLATE,LOCATING X X
33 162384 2 PLATE,LOWER,STEERING X X
34 150044 2 BEARING,CARB X X
36 140398 2 O RING X X
37 140162 4 O RING X X
40 122107 2 TEE,RUN X X
49 122018 6 CONNECTOR X X
56 101048 2 CAPSCREW,SOCHD X X
57 101021 2 CAPSCREW,SOCHD X X
59 100927 2 BOLT,HEXHD X X
64 100654 2 NUT,STOVER X X
65 100653 4 NUT,STOVER X X
67 100536 6 WASHER,HARDENED X X
68 100532 8 WASHER,HARDENED X X
72 100322 4 NUT,HEX X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-17
SECTION 4: HYDRAULICS
FRONT CHASSIS SYSTEM

243317

243875
MAIN PUMP
CASE DRAIN
243875
CAB TILT
HOSES
CAB TILT
HOSES

21
22
74
66
62 66

3 BOTTOM 22
OF HYD
TANK

(D) 3 18

(L2) 9
6 (L1)

41(L) 7
(P2)
VOAC
(A6) 1
BLOCK
14 8 (P1)
47(L2) (A5) 2
PUMP 8 43
SUPPLY

7 58 ACCUMULATOR
(L1) 6 53 TO VOAC A6
69 35 15 1
ACCUMULATOR
76 19 TO VOAC A5
13
52 8 2
39 60
61
66
63
(L1) 47
71
67 20
78 11
31 24
38 70
26 17
25
73
54
25
51

TD0006329-A
E16816501-SH4 -B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-18
SECTION 4: HYDRAULICS
FRONT CHASSIS SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 243875 1 HOSE X X
2 243875 1 HOSE X X
3 243396 1 HOSE X X
6 243317 1 HOSE X X
7 243316 1 HOSE X X
8 243315 1 HOSE X X
9 243003 1 HOSE X X
11 223816 1 FILTER,FUEL X X
13 210791 1 VALVE,CHECK,E/STEER X X SEE PAGE 4-38 FOR DETAILS
14 210493 1 PUMP X X SEE PAGE 4-34 FOR DETAILS
15 210492 1 PUMP X X SEE PAGE 4-30 FOR DETAILS
17 207251 1 HOSE,PROTECT,SPIRAL GUARD X X
18 207124 1 CLAMP, RUBBER,6, VOAC BLOCK, B X X
19 207117 1 P-CLIP X X
20 206945 1 MOUNTING,RUBBER,SQUIGLY X X
21 206829 2 SPACER,CLAMP,ALUM X X
22 206658 2 CLAMP X X
24 200653 1 CABLE TIE X X
25 200062 2 CLAMP,HOSE X X
26 186890 1 BKT,BREATHER,FNT AXLE X X
31 162404 2 WASHER,ID X X
35 140728 1 O RING X X
38 130001 1 HOSE,PUSHLOCK X X
39 122156 2 CONNECTOR X X
41 122096 1 ELBOW X X
43 122069 1 ELBOW X X
47 122032 2 ELBOW X X
51 121275 1 MALE X X
52 120596 1 CONNECTOR X X
53 120238 8 FLANGE X X
54 120161 1 ADAPTOR X X
58 100952 4 CAPSCREW X X
60 100848 4 CAPSCREW X X
61 100847 4 CAPSCREW X X
62 100747 2 BOLT X X
63 100731 1 SCREW X X
66 100548 5 WASHER,HARDENED X X
67 100536 6 WASHER,HARDENED X X
69 100424 2 WASHER,HARDENED X X
70 100370 13 WASHER,HARDENED X X
71 100365 2 SCREW,HEXHD X X
73 100314 4 NUT,NYLOC X X
74 100312 2 NUT,NYLOC X X
76 100212 2 BOLT X X
78 100089 5 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-19
SECTION 4: HYDRAULICS
ACCUMULATORS

A 4

3
3

1 2

ISO VIEW
±38°
±38
°

TOP VIEW
TD0004043 B
264137 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-20
SECTION 4: HYDRAULICS
ACCUMULATORS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210923 2 ACCUMULATOR X X
UNCHARGED FOR AIR FREIGHT
1 210922 2 ACCUMULATOR X X
PURPOSES.
2 187318 1 CLAMP,2 ACCUMULATORS X X
3 122257 2 REDUCER X X
4 122008 2 ELBOW X X
5 101309 1 WASHER,FENDER X X
6 101211 1 BOLT X X
7 100312 1 NUT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-21
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK

(B)

45 (MP2) 75 (A)
45 (MP1)
(M5,M6,ML1
53
(TT) ML2,MP3,MR)
TEMP
SENDER
23

(A4) 55
(B5) 48
(B6) 48 53 (T2)

(A5) 49
(A6) 49
(M4) 45 75

(D) 44

(L3) 46 39 (P2)

12
50 (P1)
(P3) 42
(L1) 46
78
70 45 (L2)
78
70
27

70
VOAC PORT FUNCTIONS
A BIN TIP UP 70 73
B BIN TIP DOWN
A4 PLUGGED
A5 REAR BRAKE ACCUMULATORS 77
A6 FRONT BRAKE ACCUMULATORS
B5 BRAKE PEDAL (P)
B6 BRAKE PEDAL (P)
D TANK
L1 MAIN PUMP (X)
L2 STEERING PUMP (X)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
P1 MAIN PUMP PRESSURE (B)
P2 STEERING PUMP PRESSURE (B)
P3 STEERING VALVE (P)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN
T3 STEERING VALVE (T)
TT TEMP SENDER UNIT
TD0006327 - A
E16816501-SH4 - B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-22
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
12 210907 1 VALVE,MANIFOLD X X
23 201737 6 TEST POINT X X
27 182999 1 MTG T3,HYD BLOCK X X
39 122156 2 CONNECTOR X X
42 122071 1 ELBOW X X
44 122068 1 CONNECTOR X X
45 122049 4 CONNECTOR X X
46 122047 2 ELBOW X X
48 122021 2 CONNECTOR X X
49 122018 6 CONNECTOR X X
50 122014 1 ELBOW X X
53 120238 8 FLANGE,HALF X X
55 120040 1 PLUG X X
70 100370 13 WASHER,HARDENED X X
73 100314 4 NUT,NYLOC X X
75 100225 12 CAPSCREW,SOCHD X X
77 100178 4 SCREW,HEXHD X X
78 100089 5 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-23
SECTION 4: HYDRAULICS
HYDRUALIC BLOCK - VALVE POSITIONS

1 7 12
16
26
6

14

19 10 9
10
9
6
17,18
6

2 5
17,18
11
7 2

16 15 16

15
12
13

26
12

26

16
9,10 3,4 TD0003662

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-24
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVE POSITIONS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210907 1 VOAC BLOCK X X
2 224398 1 VALVE, PRESSURE RELIEF X X INCLUDES SEAL KIT ITEM 20
3 224399 1 ORIFICE X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X INCLUDES SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING X X INCLUDES SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 1 VALVE, DIRECTIONAL CONTROL X X INCLUDES SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL X X
11 224400 1 ORIFICE, SCREW X X
12 226850 1 VALVE, PRIORITY, STEERING X X
13 224401 1 VALVE, CHECK X X INCLUDES SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK X X INCLUDES SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE X X INCLUDES SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER X X
19 226853 1 ORIFICE, SCREW X X
20 221422 A/R KIT, SEAL X X NOT ILLUSTRATED
21 221423 A/R KIT, SEAL X X NOT ILLUSTRATED
22 221424 A/R KIT, SEAL X X NOT ILLUSTRATED
23 224413 A/R KIT, SEAL X X NOT ILLUSTRATED
24 224412 A/R KIT, SEAL X X NOT ILLUSTRATED
25 226857 A/R KIT, SEAL X X NOT ILLUSTRATED
26 226858 1 VALVE, BIN TIP SECTION COMPLETE X X SEE PAGE 4-28 FOR DETAILS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-25
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVES

6
2 7
4

3
5
20

25 20

8 12

11,19 13

24

10

15

14

23

9
22

17
16

21 18

TD0003920 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-26
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - VALVES

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
2 224398 1 VALVE, PRESSURE RELIEF X X INCLUDES SEAL KIT ITEM 20
3 224399 1 ORIFICE X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X INCLUDES SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING X X INCLUDES SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 1 VALVE, DIRECTIONAL CONTROL X X INCLUDES SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL X X
11 224400 1 ORIFICE, SCREW X X
12 226850 1 VALVE, PRIORITY, STEERING X X
13 224401 1 VALVE, CHECK X X INCLUDES SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK X X INCLUDES SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE X X INCLUDES SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER X X
19 226853 1 ORIFICE, SCREW X X
20 221422 A/R KIT, SEAL X X
21 221423 A/R KIT, SEAL X X
22 221424 A/R KIT, SEAL X X
23 224413 A/R KIT, SEAL X X
24 224412 A/R KIT, SEAL X X
25 226857 A/R KIT, SEAL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-27
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - TIP SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-28
SECTION 4: HYDRAULICS
HYDRAULIC BLOCK - TIP SECTION

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE X X SEE PAGE 4-24 FOR FITMENT
2 226859 2 KIT, CAP TIP LEVER X X
3 226860 1 KIT, SEAL, SPOOL STOP X X
4 226861 1 KIT, SPRING X X
5 226862 1 VALVE, RELIEF X X INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF X X INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE X X
8 226865 2 SPOOL, LS X X
9 140988 1 KIT, SEAL INTERSECTION X X
10 226866 1 VALVE, CHECK X X
11 226867 1 ORIFICE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-29
SECTION 4: HYDRAULICS
PUMP SERVICE

11
9
3 13
12
2
5 2
10 17
22 3
20
4
18
19

6 21
8
7

7
9
16 5
10 6
15
14 23
24

27

28
25

26

30
32
29 31

P008622A
TD0005553

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-30
SECTION 4: HYDRAULICS
PUMP SERVICE

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210492 1 PUMP X X SEE PAGE 4-18 FOR FITMENT
2 223219 4 CAP SCREW X X
3 223247 1 PILOT VALVE DFRI COMPLETE X X
4 223220 1 PLUG X X
5 223218 3 O-RING X X
6 100256 4 CAPSCREW,SOCHD X X
7 223244 4 O-RING X X
8 226039 1 PLATE,PORT A10V X X
9 223213 1 TEAR-OFF-PLUG X X
10 223214 1 DOWEL PIN X X
11 223246 1 PLUG VSTI X X
12 226046 1 PISTON,CONTROL X X
13 226047 1 GUIDE,PISTON X X
14 223259 1 COUNTER PISTON X X
15 223261 1 SPRING X X
16 223260 1 PISTON GUIDE X X
17 226037 1 GROUP,ROTARY A10V X X
18 224693 3 PIN,PRESSURE X X
19 223248 9 PISTON X X
20 223238 1 SHIM X X
21 223240 1 TAPERED ROLLER BEARING X X
22 223237 1 DISC X X
23 223235 1 SWASH PLATE X X
24 223241 2 CRADLE,SHELL X X
25 226040 1 SHAFT,DRIVE X X
26 223239 1 TAPERED ROLLER BEARING X X
27 223243 1 O-RING X X
28 223233 1 PUMP HOUSING X X
28 223212 1 PLUG X X
30 140062 1 O-RING X X
31 223245 1 SEEGER-V-RING X X
32 223242 1 SHAFT SEAL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-31
SECTION 4: HYDRAULICS
PUMP (ALTERNATIVE)

1
26 4*
27* 13**
7
8* 12**
28 29*
6
30

11*

9
5
33 35* 37
31

27*
36* 3 10*
34* 26
32

15
14 22
2
23*

20* 21
18**
16

17

25*
24
19** 23*
22

38

40 41
40

41
42

40
39 TD0005379A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-32
SECTION 4: HYDRAULICS
PUMP (ALTERNATIVE)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210992 1 PUMP, HYDRAULIC X X
2 NSI 1 HOUSING, PUMP X X
3 NSI 1 BLOCK, PORT X X
4 * 1 O-RING X X Included In Item 43 - Seal Kit
5 227146 1 BEARING, TAPER, CUP X X
5 227147 1 BEARING, TAPER, CONE X X
6 NSI 1 PIN, PORT PLATE X X
7 NSI 1 PISTON, BAIS X X
8 * 1 O-RING X X
9 NSI 1 CONTROL GUIDE X X
10 * 1 O-RING X X Included In Item 43 - Seal Kit
11 * 3 O-RING X X Included In Item 43 - Seal Kit
12 227151** 1 PORT PLATE X X Included In Item 44 - Repair Kit
13 ** 1 ROTARY ASSY X X Included In Item 44 - Repair Kit
14 227224 A/R SHIM, BEARING, 3.28mm X X
14 227225 A/R SHIM, BEARING, 3.44mm X X
14 227226 A/R SHIM, BEARING, 3.60mm X X
14 227227 A/R SHIM, BEARING, 3.76mm X X
14 227228 A/R SHIM, BEARING, 3.92mm X X
14 227229 A/R SHIM, BEARING, 4.08mm X X
15 227218 1 DRIVE SHAFT, SPLIN, NO THRU X X
16 NSI 1 CAM X X
17 227148 1 BEARING, TAPER, CUP X X
17 227149 1 BEARING, TAPER, CONE X X
18 227150** 2 BEARING, CAM X X Included In Item 44 - Repair Kit
19 227223** 2 SCREW, RETAINER BEARING X X Included In Item 44 - Repair Kit
20 227152 * 1 SEAL, SHAFT X X Included In Item 43 - Seal Kit
21 NSI 1 RETAINING RING, INTERNAL X X
22 NSI 2 PLUG X X
23 * 2 O-RING X X Included In Item 43 - Seal Kit
24 NSI 1 PLUG X X
25 * 1 O-RING X X Included In Item 43 - Seal Kit
26 NSI 2 PLUG, ORB X X
27 * 2 O-RING X X Included In Item 43 - Seal Kit
28 NSI 1 PLUG, VOLUME STOP X X
29 * 1 O-RING, VOLUME STOP PLUG X X Included In Item 43 - Seal Kit
30 NSI 4 SCREW, CAP HD X X
31 NSI 1 SCREW, ADJUSTING X X
32 NSI 1 NUT, LOCKING X X
33 NSI 1 PLUG, VOLUME STOP X X
34 * 1 O-RING, VOLUME STOP PLUG X X Included In Item 43 - Seal Kit
35 * 1 RING, BACK-UP X X Included In Item 43 - Seal Kit
36 * 1 O-RING X X Included In Item 43 - Seal Kit
37 NSI 1 ROD, VOLUME STOP X X
38 227153 1 COMPENSATOR ASSY X X
39 NSI 2 PLUG X X
40 227154 5 O-RING X X
41 NSI 3 PLUG X X
42 227155 4 O-RING, TEFLON X X
43 227145 1 KIT, SEAL X X INCLUDES ITEMS MARKED *
44 227222 1 KIT, REPAIR X X INCLUDES ITEMS MARKED **

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-33
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-34
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210493 1 PUMP, EMERGENCY STEERING X X SEE PAGE 4-18 FOR FITMENT
2 223654 1 ROTARY, GROUP X X
3 223648 1 PLATE, DISTRIBUTION X X
4 222285 1 SHIM X X
5 222287 1 BEARING, TAPERED, ROLLER X X
6 222290 1 O-RING X X
7 223214 1 PIN, DOWEL X X
8 226025 1 PLATE, PORT X X
9 223661 4 SCREW, SOC. HEAD X X
10 223657 1 PLATE, SWASH X X
11 222288 2 SHELL, CRADLE X X
12 222284 1 SPRING X X
13 223658 1 SHAFT, DRIVE X X
14 222286 1 BEARING, TAPERED, ROLLER X X
15 222289 1 SEAL, SHAFT X X
16 221366 1 CIRCLIP X X
17 222308 1 PLUG X X
18 222277 1 O-RING X X
19 223655 1 PISTON, CONTROL X X
20 222280 1 ROD, PISTON X X
21 222281 1 HOUSING, PUMP X X
22 221367 1 PLUG X X
23 223247 1 VALVE, PILOT X X
24 223674 4 WASHER, DOWTY, PILOT VALVE CAPS X X
25 223218 3 O-RING X X
26 223220 1 PLUG X X
27 223219 4 SCREW, CAP X X
29 223213 1 PLUG X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-35
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING (ALTERNATIVE)

25

18

17
23 14 13
12
22 24
10
16
26 21 15
20

19

11

7
8

4
3

6
5
TD0005378A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-36
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING (ALTERNATIVE)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210991 1 PUMP, HYDRAULIC X X
2 NSI 1 HOUSING, PUMP X X
3 NSI 1 CIRCLIP, INTERNAL X X
4 NSI 1 SEAL, SHAFT X X
5 NSI 1 PLUG X X
6 NSI 1 O-RING X X
7 NSI 1 O-RING X X
8 NSI 1 BEARING, SHAFT X X
9 NSI 1 SHAFT, DRIVE X X
10 227142 2 SADDLE BEARING X X
11 NSI 1 SWASH PLATE X X
12 227138 1 ROTARY GROUP ASSY X X
13 NSI 1 PLATE, VALVE X X
14 NSI 1 TURNING DISC X X
15 227141 1 BEARING, REAR X X
16 NSI 1 SEAL X X
17 NSI 1 PIN, DOWEL X X
18 227143 1 CONTROL PISTON ASSY X X
19 NSI 4 O-RING X X
20 NSI 1 COVER, REAR X X
21 227139 1 CONTROLLER X X
22 NSI 4 CAPSCREW X X
23 NSI 3 O-RING X X
24 NSI 1 PLUG X X
25 NSI 4 CAPSCREW X X
26 227144 1 KIT, SEAL, VITON X X ITEM NOT ILLUSTRATED

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-37
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP, CHECK VALVE

6
5

TD0000008A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-38
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP, CHECK VALVE

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 210791 1 VALVE CHECK, EMERGENCY STEERING X X SEE PAGE 4-18 FOR FITMENT.
2 220606 1 VALVE, RELIEF X X
3 220605 1 KIT, SEAL, RELIEF VALVE X X
4 120335 1 PLUG X X
5 140806 1 O-RING X X
6 140805 1 O-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-39
SECTION 4: HYDRAULICS
STEERING CYLINDER ASSEMBLY

5
2

16*
17*

14 10*
13*
14*
12*
8 4

11
15*
11* 9
19
18

Note:
All items marked with *
form part of Seal Kit
140900

TD0006839
230434-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-40
SECTION 4: HYDRAULICS
STEERING CYLINDER ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
A 230434 2 CYL,STEER X X SEE PAGE 4-16 FOR FITMENT
1 206075 1 SPACER,SPHERICAL BRG X X
2 206074 1 SPHERICAL BRG,2 BOLT X X
3 202599 1 CIRCLIP,INTERNAL X X
4 202596 1 CIRCLIP:INSIDE-DIN 472 X X
5 191648 1 BARREL,CYL,D80,STEER X X
6 184217 1 ROD,CYL,D38,STEER X X
7 162739 1 NECKBUSH X X
8 162738 1 PISTON X X
9 150226 1 BEARING,SPHERICAL X X
10 140902 1 O RING X X *
11 140901 2 W/BAND,PISTON X X *
12 140848 1 O RING X X *
13 140847 1 SEAL,ROD X X *
14 140695 1 W/BAND,ROD X X *
15 140639 1 SEAL,PISTON X X *
16 140345 1 SEAL,WIPER X X *
17 140042 1 U SEAL X X *
18 100430 1 SPLITPIN X X
19 101226 1 NUT,CASTLE X X
- 140900 1 KIT,SEAL X X INCLUDES ITEMS MARKED (*)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


4-41
SECTION 4: HYDRAULICS
HYD / FUEL TANK MISC. ITEMS

53
47 32
29

45 36
47
15
31
47
20 45

28

45
47

27

30
23

51
18 49

54

48
49
50 48
39 46
52
21
48

E14816504 SH2 B
TD0003565 B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-42
SECTION 4: HYDRAULICS
HYD / FUEL TANK MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
12 220010 1 ELEMENT,FILTER X X
15 210862 1 ASSY,FILTER X X SEE PAGE 4-46 FOR DETAILS
16 210497 1 STRAINER X X
18 210105 1 LEVEL,INDICATOR X X
20 208180 1 GASKET, HYD TANK X X
21 207967 1 BOOT, RUBBER, DRAIN VALVE X X
23 206787 1 CAP,FILLER,HYDRAULIC X X
27 201412 1 MAGNET X X
28 187570 1 TANK,HYD/FUEL X X
29 183333 1 LID,IN-TANK,FILTER X X
30 176741 1 PLT,LOCK BULKHEAD X X
31 176721 1 LID,HYD TANK X X
32 176720 1 GUARD,HYD TANK X X
36 140466 1 O RING X X
39 122136 1 VALVE,DRAIN X X
45 100731 22 SCREW X X
46 100653 4 NUT,STOVER X X
47 100548 30 WASHER,HARDENED X X
48 100532 10 WASHER,HARDENED X X
49 100370 8 WASHER,HARDENED X X
50 100364 2 SCREW,HEXHD X X
51 100314 4 NUT X X
52 100258 2 SCREW,HEXHD X X
53 100196 8 BOLT,HEXHD X X
54 100158 4 BOLT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-43
SECTION 4: HYDRAULICS
HYD / FUEL TANK MISC. ITEMS

MAIN
PUMP
CASE
DRAIN
(S)
4
9(MP2)
VOAC 34
BLOCK
10(MP1) 22
44
6 (M4) 56
2 (D)
15
8 (B) 11
19 15
7(A) 14 45
47
51
49 3 35
49
55 13 BINUP
24 E/STEER RETURN
2 7 SUCTION
42 4 8
33 3(S)
5
41 25 1
40
30 51
49 49
50 2 VOAC
BLOCK
(D)

MAIN
PUMP
CASE
DRAIN
(S) 4
BINUP
RETURN E/STEER
PUMP
CASE
DRAIN
(S) 3
1

43
37

28

39
1
21
38

E14816504 SH3 B
TD0003566 B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-44
SECTION 4: HYDRAULICS
HYD / FUEL TANK MISC. ITEMS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 243363 1 HOSE X X
2 243362 1 HOSE X X
3 243362 1 HOSE X X
4 243361 1 HOSE X X
5 243340 1 HOSE X X
6 243328 1 HOSE X X
7 243320 1 HOSE X X
8 243319 1 HOSE X X
9 243318 1 HOSE X X
10 243027 1 HOSE X X
11 241414 1 HOSE X X
13 218928 1 HOSE,SUCTION,HYD TANK X X
14 218469 1 PIPE,SUCTION,HYD X X
15 218035 3 CLAMP,T-BOLT X X
19 208823 1 CLAMP,T-BOLT X X
21 207967 1 BOOT, RUBBER, DRAIN VALVE X X
22 207283 1 PIPE,FLANGE,SUCTION,PUMP X X
24 206467 1 CLIP,P-CLIP X X
25 204169 2 CLAMP,SEALING X X
26 201737 3 TEST POINT X X
28 187570 1 TANK,HYD/FUEL X X
30 176741 1 PLT,LOCK BULKHEAD X X
33 173782 1 MANIFOLD,3 PORT,HYD TEST POINT X X
34 140731 1 O RING X X
35 140728 3 O RING X X
37 122154 2 TEE,RUN X X
38 122279 1 ELBOW X X
39 122136 1 VALVE,DRAIN X X
40 122092 1 CONNECTOR X X
41 122091 2 CONNECTOR X X
42 122049 3 CONNECTOR X X
43 122028 1 ELBOW X X
44 120222 2 FLANGE X X
45 100731 22 SCREW X X
47 100548 30 WASHER,HARDENED X X
49 100370 8 WASHER,HARDENED X X
50 100364 2 SCREW,HEXHD X X
51 100314 4 NUT,NYLOC X X
55 100091 2 SCREW,HEXHD X X
56 100021 4 CAPSCREW,SOCHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-45
SECTION 4: HYDRAULICS
HYDRAULIC TANK FILTER ASSEMBLY

1
5

3
8

TD0005425

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-46
SECTION 4: HYDRAULICS
HYDRAULIC TANK FILTER ASSEMBLY

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK X X SEE PAGE 4-42 FOR FITMENT.
2 222389 1 ELEMENT, FILTER X X
3 220738 1 FUNNEL, FILTER X X
4 140744 1 KIT, SEAL X X
5 226531 1 SPRING X X
6 226532 1 HEAD, FILTER X X
7 226530 1 SPACER X X
8 100197 1 SCREW, CAP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


4-47
SECTION 4: HYDRAULICS
REAR CHASSIS SYSTEM 6X4

26
50
53

55
50 55
50
21
42
23 50 55
53 50
15
36 26
5 53

34 55
50 2
49
25
52 55
50
10
11 51 45
48 9
46 16
5
24
13 44
31
19 4
13 29 32 12
29 43
28 6 7
41
30
19 8
43 2

49
35
55 52

50
47 22
27
53
17

33
1 2
20
3 57

40 54
18 37
57
54 56
57
14
38 TD0005003-B
E16810502-C

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-48
SECTION 4: HYDRAULICS
REAR CHASSIS SYSTEM 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243392 1 HOSE X
2 243390 1 HOSE X
3 243389 1 HOSE X
4 243365 2 HOSE X
5 243364 2 HOSE X
6 243304 1 HOSE X
7 243303 2 HOSE X
8 241232 1 HOSE X
9 241230 1 HOSE X
10 241229 1 HOSE X
11 230391 1 CYLINDER,TIP LHS X SEE PAGE 4-54 FOR DETAILS
12 230390 1 CYLINDER,TIP RHS X SEE PAGE 4-54 FOR DETAILS
13 223816 2 FILTER,FUEL X
14 210751 1 VALVE,PRESSURE REDUCING X
15 207252 1 HOSE PROTECT,SPIRAL GUARD X
16 206945 5 MOUNTING,RUBBER,SQUIGLY X
17 203349 4 K-CLAMP,SINGLE X
18 201885 4 CLAMP,RUBBER X
19 200062 4 CLAMP,HOSE X
20 200050 4 CLAMP,HOSE X
21 200038 2 NIPPLE X
22 176516 1 MTG PLT RHS,BIN PIPES X
23 176515 1 MTG PLT LHS,BIN PIPES X
24 174772 1 PIPE,HYD BRAKES,FRONT X
25 174579 1 MTG PLT,BIN PIPES X
26 174578 1 PLT,COVER,BIN PIPES X
27 172816 1 PIPE,HYD BRAKES,REAR X
28 172815 2 PIPE,TIP,BIN UP AND DOWN X
29 162404 4 WASHER,ID X
30 130001 1 HOSE,PUSHLOCK X
31 130001 1 HOSE,PUSHLOCK X
32 122189 1 TEE,BRANCH X
33 122157 2 CONNECTOR X
34 122155 2 CONNECTOR X
29 162404 4 WASHER,ID X
30 130001 1 HOSE,PUSHLOCK X
31 130001 1 HOSE,PUSHLOCK X
32 122189 1 TEE,BRANCH X
33 122157 2 CONNECTOR X
34 122155 2 CONNECTOR X
35 122149 2 TEE,SPEC X
36 122148 2 CONNECTOR X
37 122049 1 CONNECTOR X
38 122028 1 ELBOW X
40 122021 1 CONNECTOR X
41 121275 2 MALE-8 X
42 120671 2 BULKHEAD X
43 120161 2 ADAPTOR,BARBED X
44 120148 1 CONNECTOR X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-49
SECTION 4: HYDRAULICS
REAR CHASSIS SYSTEM 6X4

26
50
53

55
50 55
50
21
42
23 50 55
53 50
15
36 26
5 53

34 55
50 2
49
25
52 55
50
10
11 51 45
48 9
46 16
5
24
13 44
31
19 4
13 29 32 12
29 43
28 6 7
41
30
19 8
43 2

49
35
55 52

50
47 22
27
53
17

33
1 2
20
3 57

40 54
18 37
57
54 56
57
14
38 TD0005003-B
E16810502-C

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-50
SECTION 4: HYDRAULICS
REAR CHASSIS SYSTEM 6X4

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
45 120106 1 CONNECTOROR X
46 100887 4 CAPSCREW,SOCHD X
47 100619 8 SCREW,HEXHD X
48 100532 8 WASHER,HARDENED X
49 100424 8 WASHER,HARDENED X
50 100370 24 WASHER,HARDENED X
51 100322 4 NUT,HEX X
52 100316 4 NUT,NYLOC X
53 100314 8 NUT,NYLOC X
54 100310 10 NUT, NYLOC X
55 100089 16 SCREW,HEXHD X
56 100077 2 SCREW,HEXHD X
57 100061 12 WASHER,FLAT X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-51
SECTION 4: HYDRAULICS
REAR CHASSIS SYSTEM 6X6

23 48
48 43
43
43 46 19

43
48 46
43
18 12
35
23 48
43 2 43
20
46 3
46
31 42 48 4
33 43
3
1 25
42 48
45 43
22
44
9
39 41 8 38

13 21
11 7 37
27

26 26
10 4
16 3
16 4
34 36
32

24 2

32

15
17

1
40

30
14
6 49 29
47 5

TD0006626
E16816502

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-52
SECTION 4: HYDRAULICS
REAR CHASSIS SYSTEM 6X6

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243365 2 HOSE X
2 243364 2 HOSE X
3 243304 1 HOSE X
4 243303 2 HOSE X
5 241232 1 HOSE X
6 241231 1 HOSE X
7 241230 1 HOSE X
8 241229 1 HOSE X
9 230391 1 CYLINDER,TIP LHS X SEE PAGE 4-52 FOR DETAILS
10 230390 1 CYLINDER,TIPRHS X SEE PAGE 4-52 FOR DETAILS
11 223816 2 FILTER,FUEL X
12 207252 1 HOSE PROTECT X
13 206945 3 MOUNTING,RUBBER,SQUIGLY X
14 203349 4 K-CLAMP,SINGLE X
15 201885 4 CLAMP,RUBBER X
16 200062 4 CLAMP,HOSE X
17 200050 4 CLAMP,HOSE X
18 200038 2 NIPPLE X
19 176516 1 MTG PLT RHS,BIN PIPES X
20 176515 1 MTG PLT LHS,BIN PIPES X
21 174772 1 PIPE,HYD BRAKES,FRONT X
22 174579 1 MTG PLT,BIN PIPES X
23 174578 1 PLT,COVER,BIN PIPES X
24 172816 1 PIPE,HYD BRAKES,REAR X
25 172815 2 PIPE,TIP,BIN UP AND DOWN X
26 162404 4 WASHER,ID X
27 130001 1 HOSE,PUSHLOCK X
28 130001 1 HOSE,PUSHLOCK X
29 122189 1 TEE,BRANCH X
30 122157 2 CONNECTOR X
31 122155 2 CONNECTOR X
32 122149 2 TEE,SPEC X
33 122148 2 CONNECTOR X
34 121275 2 MALE-8 X
35 120671 2 BULKHEAD X
36 120161 2 ADAPTOR,BARBED HOSE X
37 120148 1 CONNECTOR X
38 120106 1 CONNECTOR X
39 100887 4 CAPSCREW,SOCHD X
40 100619 8 SCREW,HEXHD X
41 100532 8 WASHER,HARDENED X
42 100424 8 WASHER,HARDENED X
43 100370 24 WASHER,HARDENED X
44 100322 4 NUT,HEX X
45 100316 4 NUT,NYLOC X
46 100314 8 NUT,NYLOC X
47 100310 8 NUT,NYLOC X
48 100089 16 SCREW X
49 100061 8 WASHER,FLAT X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


4-53
SECTION 4: HYDRAULICS
TIP CYLINDER BREAKDOWN

19

5
1

11
15*
14*
10
17*
12*
16*

18*
9
13
21
20*

Note:
All items marked with *
form part of Seal Kit
140875

TD0005222-A
230390 / 230391

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-54
SECTION 4: HYDRAULICS
TIP CYLINDER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
A 230390 1 CYL, TIP, RHS X X SEE PAGES 4-48, 4-52 FOR FITMENT.
A 230391 1 CYL, TIP, LHS X X SEE PAGES 4-48, 4-52 FOR FITMENT.
1 T105773 2 GUIDE X X
2 206075 1 SPACER,SPHERICAL BRG X X
3 206074 1 SPHERICAL BRG X X
4 202599 1 CIRCLIP,INTERNAL X X
5 200085 2 CLAMP,HOSE X X
6 187920 1 PIPE,OIL LEAD X X
7 184238 1 BARREL,TIP,RLESS X X
8 184218 1 ROD,R/LESS X X
9 162604 1 PISTON X X
10 162603 1 NECKBUSH X X
11 162602 1 NUT,NECKBUSH X X
12 140863 1 KIT,O-RING X X *
13 140862 1 SEAL,PISTON X X
14 140616 1 U SEAL X X *
15 140615 1 SEAL,WIPER X X *
16 140424 1 W/BAND,ROD X X *
17 140297 1 O RING X X *
18 140201 1 O RING X X *
19 120003 1 CONNECTOR X X
20 100430 1 SPLITPIN X X *
21 100341 1 NUT,CASTLE X X
- 140875 1 KIT,SEAL X X INCLUDES ITEMS MARKED (*)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

4-55
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
4-56
SECTION 5: PNEUMATICS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


5-1
SECTION 5: PNEUMATICS
CAB SYSTEM

BRAKE ORBITROL ORBITROL ORBITROL BRAKE


(A) FRONT (LS) (L) (T) (A) REAR
241460

TVU

TVD
ELEC 241459

BRAKE BRAKE BRAKE ORBITROL ORBITROL


(P) REAR (P) FRONT (T) (R) (P) 2
VIEW ON TOP OF 1ST 1
RUBBER CLAMP ON 1
CAB FIREWALL

(AS)
MAIN AIR
SUPPLY - AIR
RESERVOIR

7(S)

(TC1) 5
2

(AS)

3 1
8
2 3
(PB)
(PB)
9
REAR OF
HYDRAULIC 10
TANK
6
TRANSFER
(S) 7
CASE
(TC1)
2 REAR OF IPM
INSIDE CAB 4
(EB)

3
1 (PB)
(AS)

4 FRONT OF IPM
(EB) ON FIREWALL
OF CAB
IPM PORT FUNCTIONS
(AS) MAIN AIR SUPPLY
(TC1)TRANSFER CASE
(PB) PARK BRAKE TD0003138-B
(S) SEAT
E14832513-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-2
SECTION 5: PNEUMATICS
CAB SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 243888 1 HOSE X X
2 241460 1 HOSE X X
3 241459 1 HOSE X X
4 241223 1 HOSE X X
5 212011 1 VALVE,BLOCK,IPM X X SEE PAGE 5-6 FOR DETAILS
6 140193 1 O-RING X X
7 130029 1 PIPE,AIR LINE X X
8 120313 1 BULKHEAD X X
9 120157 1 CONNECTOR X X
10 100588 1 G-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-3
SECTION 5: PNEUMATICS
AIR HORN (OPTIONAL)

2
5 7

9
8

TD0004267-A
264419

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


5-4
SECTION 5: PNEUMATICS
AIR HORN (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 241461 1 HOSE X X
2 210067 1 HORN,AIR,TWIN X X
3 203923 1 GROMMET X X
4 121350 1 ELBOW X X
5 120680 1 CONNECTOR X X
6 120352 1 CONNECTOR X X
7 100312 1 NUT,NYLOC X X
8 100081 1 SCREW,HEXHD X X
9 100061 2 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-5
SECTION 5: PNEUMATICS
PNEUMATIC BLOCK

6
1
7

23

8
3

2
9

17

26

16

12 10

11
26
24
16
14 15B
18 13
17
19
20
15A

21
22
25
18
19
TD0005706-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

5-6
SECTION 5: PNEUMATICS
PNEUMATIC BLOCK

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 212011 1 VALVE, BLOCK, IPM, SMALL X X SEE PAGE 5-2 FOR FITMENT.
2 210833 2 VALVE, SOLENOID X X
3 221589 2 GASKET, SOLENOID/MANIFOLD X X
4 221585 4 GASKET, BLOCK/PILOT, INTERFACE X X
5 221587 4 SCREW, CAP, SOLENOID X X
6 210905 4 SOLENOID, PILOT VALVE X X
7 221586 8 SCREW, BODY/PILOT VALVE X X
8 206387 2 SWITCH, PRESSURE X X
9 221590 2 O-RING, PRESSURE SWITCH X X
10 201375 1 PRESSURE SENDER X X
11 221595 1 SCREW, PRESSURE SENDER X X
12 120631 1 FITTING, TUBE X X
13 121495 1 PLUG X X
14 140877 1 RING, SEAL X X
15A 120588 1 PLUG X X OPTIONAL - WITHOUT AIR HORN
15B 120640 1 FITTING, HOSE X X OPTIONAL - WITH AIR HORN
16 120640 2 FITTING, HOSE X X
17 120322 2 CONNECTOR X X
18 226831 3 DISC, FILTER X X
19 226832 3 CIRCLIP, INTERNAL X X
20 226835 1 KIT, SERVICE, QUICK EXHAUST VALVE X X
21 226870 1 BODY, QUICK EXHAUST VALVE X X
22 100919 4 SCREW, PAN HD X X
23 101247 7 SCREW, CAP X X
24 122003 2 O-RING X X
25 140879 1 O-RING X X
26 100530 2 WASHER, COPPER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

5-7
SECTION 5: PNEUMATICS
FRONT CHASSIS SYSTEM

6
1 17
25
21

2
2

17

15
17
8 5
4
10

9
14 14
18 12
14
3
16 23 33
32
22 26 27
19
24
13
32 27
11 31

14

20
E14832511-C
TD0003150B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-8
SECTION 5: PNEUMATICS
FRONT CHASSIS SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 264042 1 KIT, AIR DRYER X X SEE PAGE 5-10 FOR DETAILS
2 264041 2 KIT, RESERVOIR X X SEE PAGE 5-14 FOR DETAILS
3 243887 1 HOSE X X
4 241458 1 HOSE X X
5 241458 1 HOSE X X
6 241455 1 HOSE X X
7 241454 1 HOSE X X
8 241454 1 HOSE X X
9 217855 1 HOSE,TEFLON X X
10 210547 1 VALVE,PURGE TANK X X SEE PAGE 5-16 FOR DETAILS
11 187418 1 PIPE,INTERM,PNEUM X X
12 187252 1 PIPE,PNEUM,COOLING X X
13 187245 1 BKT,FNT,PIPE,COMPRES X X
14 160510 5 CLAMP,ALUMINIUM X X
15 121024 1 TEE,BRANCH X X
16 120970 1 CONNECTOR X X
17 120804 3 ELBOW X X
18 120758 1 UNION X X
19 120286 1 UNION X X
20 120258 1 ELBOW,UNION X X
21 101225 3 SCREW,HEXHD X X
22 100524 1 WASHER,ALUMINIUM X X
23 100364 2 SCREW,HEXHD X X
24 100314 2 NUT,NYLOC X X
25 100148 3 WASHER,FLAT X X
26 100064 4 WASHER,FLAT X X
27 187917 2 CLAMP,PIPE X X
31 100312 1 NUT,NYLOC X X
32 100548 2 WASHER,HARDENED X X
33 100569 1 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-9
SECTION 5: PNEUMATICS
AIR DRIER KIT

11
9
5
11

11

10
12
7 6
1 11
5

2 7

11
5

264042 0
TD0003140

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-10
SECTION 5: PNEUMATICS
AIR DRIER KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 264042 1 KIT,AIR DRYER X X SEE PAGE 5-8 FOR FITMENT.
1 220949 1 FILTER, AIR DRYER X X SEE PAGE 5-12 FOR DETAILS
2 210561 1 VALVE,UNLOADER,AIR DRYER X X SEE PAGE 5-12 FOR DETAILS
3 203895 1 RESEVOIR,AIR X X
4 200318 1 MTG,BAND X X
5 140370 6 O RING, X X
6 140193 1 O RING X X
7 121365 2 ADAPTOR X X
8 121364 1 ADAPTOR X X
9 120399 3 PLUG,BLANKING X X
10 120157 1 CONNECTOR X X
11 100590 6 G-RING X X
12 100588 1 G-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-11
SECTION 5: PNEUMATICS
AIR DRIER REPAIR KIT

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-12
SECTION 5: PNEUMATICS
AIR DRIER REPAIR KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210561 1 VALVE, UNLOADER, AIR DRYER X X SEE PAGE 5-10 FOR FITMENT.
2 220949 1 FILTER, AIR DRYER X X SEE PAGE 5-10 FOR FITMENT.
3 221703 1 ELEMENT, HEATING, AIR DRYER X X
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER X X includes items marked *
5 * 1 WASHER, RUBBER X X
6 * 1 O-RING X X
7 * 1 PLASTIC PISTON X X
8 * 1 O-RING X X
9 * 1 O-RING X X
10 * 1 SEAT, RUBBER X X
11 * 1 O-RING X X
12 * 1 O-RING X X
13 * 1 VALVE, POPPET X X
14 * 1 O-RING X X
15 * 2 O-RING X X
16 * 1 O-RING X X
17 * 1 SPACER, RUBBER X X
18 * 1 O-RING X X
19 * 1 O-RING X X
20 * 1 O-RING X X
21 * 1 WASHER, COPPER X X
22 * 1 O-RING, HEATING ELEMENT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-13
SECTION 5: PNEUMATICS
10L RESEVOIRS

6
7
3

3
7
4
2

1
2

3
3
7
7
4
5

264041 0
TD0003141 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-14
SECTION 5: PNEUMATICS
10L RESEVOIRS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 264041 1 KIT,RESERVOIR X X SEE PAGE 5-8 FOR FITMENT.
1 203896 1 RESEVOIR,AIR X X
2 200318 2 MTG,BAND X X
3 140370 4 O RING X X
4 121365 2 ADAPTOR X X
5 121364 1 ADAPTOR X X
6 120166 1 VALVE,DRAIN X X
7 100590 4 G-RING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-15
SECTION 5: PNEUMATICS
PURGE TANK VALVE

18

Not Part of Valve

9 4

10

17
11

12 5

13 16

15

15

14 P010523A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-16
SECTION 5: PNEUMATICS
PURGE TANK VALVE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 210547 1 VALVE, PURGE TANK X X SEE PAGE 5-8 FOR FITMENT.
2 NSI 1 BODY, VALVE X X
3 NSI 1 COVER, VALVE X X
4 NSI 4 SCREW, CAP X X
5 NSI 1 DIAPHRAM X X INCLUDED IN SEAL KIT
6 NSI 1 SPRING, PRESSURE X X INCLUDED IN SEAL KIT
7 226024 1 SOLENOID X X
8 NSI 1 O-RING X X
9 NSI 1 TUBE, CORE X X
10 NSI 1 SPRING X X INCLUDED IN SEAL KIT
11 NSI 1 CORE X X INCLUDED IN SEAL KIT
12 NSI 1 O-RING X X INCLUDED IN SEAL KIT
13 NSI 1 CLIP, SPRING X X
14 121086 1 ADAPTOR X X
15 140462 2 WASHER, DOWTY X X
16 121045 1 ADAPTOR X X
17 140628 1 KIT, SEAL X X INCLUDES ITEMS 5, 6, 10, 11 & 12
18 201529 1 PLUG, CONNECTING X X NOT PART OF VALVE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-17
SECTION 5: PNEUMATICS
REAR CHASSIS SYSTEM

TD0005672
E9836512-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


5-18
SECTION 5: PNEUMATICS
REAR CHASSIS SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 120969 1 CONNECTOR X X
2 241206 1 HOSE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

5-19
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
5-20
SECTION 6: ELECTRICAL

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


6-1
SECTION 6: ELECTRICAL
CAB & REAR WIPER HARNESS

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
CONNECTS TO LEFT MIRROR &
REVERSE MONITOR OBW WARNING LIGHTS
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS
CONNECTS TO
ARTIC REVERSE LIGHT

CONNECTS TO
REAR WIPER

24 14

21

CONNECTS TO
ENGINE HARNESS

DIAGNOSTIC
CONNECTOR

CONNECTS TO
ARTIC HARNESS

TD0005592-0
517850602-0 SH1-3

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-2
SECTION 6: ELECTRICAL
CAB & REAR WIPER HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
14 216412 1 HARNESS,REAR WIPER X X
21 214242 1 HARNESS,CAB X X
24 207288 22 MTG,BONDED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-3
SECTION 6: ELECTRICAL
CAB HARNESS MISC. ITEMS - DETAIL A

6
26
8

20

15
57
50
37

30

36
32
23

18
54 38
47

39

16

17

7
52
58

9
27 48
55 2
TD0005593-0
517850602-0 SH2-3

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-4
SECTION 6: ELECTRICAL
CAB HARNESS MISC. ITEMS - DETAIL A

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 900450 1 PIPE,W/WASHER X X
6 217902 3 BLANK,SWITCH X X
7 217745 1 WASHER,BOTTLE AND PUMP X X
8 217737 1 FRAME,SWITCH,3 PLACES X X
9 216702 2 P-CLIP X X
15 216088 1 SWITCH,STEERING COLUMN X X
16 216037 1 SOCKET,12V,ACCESSORY X X
17 216017 1 BUZZER X X
18 214432 1 E-MODULE,MDU3 X X
20 214243 1 E-MODULE,SSM X X
23 208158 1 COVER,PLUG,COLUMN SWITCH X X
26 206940 1 LIGHT,INTERIOR X X
27 206070 1 THROTTLE,FOOT ACTUATOR X X
30 202729 1 CIGARETTE LIGHTER X X
32 200871 54 CABLE TIE X X
36 176435 1 WASHER,CIG LIGHTER X X
37 161081 1 SLEEVE,STEERING COLUMN X X
38 101997 4 CAPSCREW,SOCHD X X
39 101216 1 WASHER,SERRATED X X
47 100370 1 WASHER,HARDENED X X
48 100358 4 WASHER,FLAT X X
50 100309 4 NUT,NYLOC X X
52 100196 3 BOLT,HEXHD X X
54 100085 1 SCREW,HEXHD X X
55 100080 10 SCREW,HEXHD X X
57 100063 17 WASHER X X
58 100062 3 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-5
SECTION 6: ELECTRICAL
CAB HARNESS MISC. ITEMS - DETAIL B

22
31

4 25

32 29

42

44

57
51 55
56 40
46 45 51
56
41 46
45 44
11 57
49 19 28
33 33
41
45 49 44
10 45
35 57

11
40
55 10
41
12 44
5 57
13
1

59 5
60
43 13
TD0005594-0
517850602-0 SH3-3

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-6
SECTION 6: ELECTRICAL
CAB HARNESS MISC. ITEMS - DETAIL B

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC221726 1 ELECTRONICS, FLAME START X X
3 900450 1 PIPE,W/WASHER X X
REFER TO PAGES 6-10, 6-11 FOR
4 263441 1 KIT,WIPER X X
BREAKDOWN
5 217999 2 E-MODULE,CCU2 X X
10 216650 2 TRAY,E-MODULE X X
11 216645 2 ISOLATOR,RUBBER X X
12 216527 1 STRAP,EARTH X X
13 216451 4 FOOT,TRAY,E-MODULE X X
19 214310 1 E-MODULE,BATT BALANCER X X
22 208771 1 GROMMET X X
25 206945 1 MTG,RUBBER X X
28 206065 1 E-MODULE,ADM X X
29 203264 9 GROMMET,BLANK X X
31 202094 3 GROMMET,FLAT SPLIT X X
32 200871 54 CABLE TIE X X
33 187775 2 PLT,MTG,TRAY,E-MODULE X X
34 187701 1 PLT,RETAINER X X
35 187506 1 PLT,ADM X X
40 101193 6 WASHER,SPRING X X
41 101171 8 SCREW,PANHD X X
42 101170 3 SCREW,PANHD X X
43 101168 4 SCREW,PANHD X X
44 101167 11 WASHER,SPRING X X
45 100615 12 WASHER,FLAT X X
46 100548 2 WASHER,HARDENED X X
49 100310 6 NUT,NYLOC X X
51 100283 2 NUT,HEXAGON X X
53 100189 2 SCREW,HEXHD X X
55 100080 10 SCREW,HEXHD X X
56 100065 2 WASHER,SPRING X X
57 100063 17 WASHER,FLAT X X
59 100061 4 WASHER,FLAT X X
60 100054 4 WASHER,SPRING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-7
SECTION 6: ELECTRICAL
FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

FUSE AND RELAY LAYOUT


S1 - STUD 1
R1 - 12V SUPPLY R2 - OVERSPEED
CCU2 BATTERY POWER
30 30 OEU
BATTERY BALANCER
ECU (20A on JD ECU)
DIAGNOSTIC CONNECTOR
87a 87a
TCU MM
85 86 85 86
87 87
BATTERY

FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

INTERIOR LIGHT, BRAKE SWITCH


R3 - SPARE R4 - SPARE
MDU2 & HAZARD SWITCH GENERIC SPECIAL SPARE FUSE 43 12V RADIO
30 30 IGNITION
10A
BATTERY

SPARE 1

SPARE 2

SPARE 3
FUSE 10

FUSE 14
FUSE 8

FUSE 9

87a 87a FUSE 44 12V 2WAY RADIO &


10A

10A

10A

10A

10A

10A

10A

REVERSE MONITOR
85 86 85 86 10A
87 87
FUSE 45 12V POWER SOCKET
& 12V CIGARETTE
10A LIGHTER
FUSE 46 MM 12V INPUT &
IGNITION IGNITION IGNITION IGNITION CCU 12V INPUT
10A
HARDWARE DETECTION, MM IGN. STATUS, FUSE 47 12V BATTERY
FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36
PARK BRAKE DASH & PRES.SWITCH, POWER - RADIO
10A 10A
IGNITION
STATUS 10A
IGNITION
STATUS 10A HIGH RANGE PRES. SWITCH
10A SUPPLY
12V RELAY, FR WIPER PARK SIGNAL, SPARE 5
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37
DRIVER DRIVER HDLIGHT SWITCH, DRIVER ID, AUTO GREASER
40A 25A SUPPLY 2 25A SUPPLY 2 10A INDICATOR, REAR WIPER MOTOR PARK SIGNAL
DIODE 1 ALTERNATOR D+
FUSE 17 ECU FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 LOW ACC BRAKE PRES., EMERGENCY
DRIVER DRIVER STEERING, TPM ON 4206D
10A 15A SUPPLY 1 15A SUPPLY 1 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER DRIVER CONNECTOR
20A SUPPLY 3 20A SUPPLY 3 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
DRIVER DRIVER IGNITION S2 - STUD 2
30A SUPPLY 6 30A SUPPLY 6 10A STATUS 10A
IGNITION POWER
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN FUSE 41 OBW, TPM
DRIVER DRIVER IGNITION
20A SUPPLY 4 20A SUPPLY 4 10A SYPPLY 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ZF EOL ZF EOL PROG. PIN
DRIVER DRIVER ELECTRICAL
20A SUPPLY 5 20A SUPPLY 5 10A
214309-A

TD0004588-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-8
SECTION 6: ELECTRICAL
FUSE AND RELAY PANEL COMPONENTS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206350 31 FUSE,BLADE TYPE X X
2 207114 2 FUSE,BLADE TYPE X X
3 207115 2 FUSE,BLADE TYPE X X
4 207116 8 FUSE,BLADE TYPE X X
5 207118 2 FUSE,BLADE TYPE X X
6 207027 1 DIODE,SPADE TERMINAL X X
7 216462 1 FUSE,BLANK,BLADE TYPE X X
8 214474 1 FUSE,BLADE TYPE X X
9 217717 2 RELAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-9
SECTION 6: ELECTRICAL
WINDOW WIPER & WASHER KIT

TD0001947-B
263441-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-10
SECTION 6: ELECTRICAL
WINDOW WIPER & WASHER KIT

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 263441 1 KIT, WIPER X X REFER TO PAGE 6-6 FOR FITMENT.
1 217619 1 ARM, WIPER X X
2 210895 1 VALVE, NON, RETURN X X
3 217620 3 CLIPS, WASHER SYSTEM X X
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM X X
5 217617 1 PIPE, W/WASHER KIT X X
6 217618 1 BLADE, WIPER X X
7 210896 1 MOTOR, WIPER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-11
SECTION 6: ELECTRICAL
CAB TRANSMISSION HARNESS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-12
SECTION 6: ELECTRICAL
CAB TRANSMISSION HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 214229 1 HARNESS,CAB X X
2 214227 1 E-MODULE,TCU X X
3 200871 10 CABLE TIE X X
4 101171 2 SCREW,PAN X X
5 101170 2 SCREW,PAN X X
6 101167 4 WASHER,SPRING X X
7 100063 4 WASHER,HARDENED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-13
SECTION 6: ELECTRICAL
ELECTRIC MIRRORS

2 10

7 5

2
4

3
1

5 10
9

6
4

3
8

TD0003623
264241

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-14
SECTION 6: ELECTRICAL
ELECTRIC MIRRORS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
A 264241 1 KIT,MIRRORS,ELEC,ADT X X
1 216456 1 HARNESS,LH X X
2 216455 1 HARNESS,RH X X
3 216002 2 MIRROR,WIDE X X SEE PAGE 6-18 FOR DETAILS
4 216001 2 MIRROR,ELECTRIC X X SEE PAGE 6-18 FOR DETAILS
5 207662 2 CONDUIT X X
6 207453 1 CONDUIT X X
7 207453 1 CONDUIT X X
8 207031 1 SWITCH X X
9 206945 2 MTG,RUBBER X X
10 200653 2 CABLE TIE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-15
SECTION 6: ELECTRICAL
MANUAL MIRRORS (CHOICE)

TD0003621
264242

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-16
SECTION 6: ELECTRICAL
MANUAL MIRRORS (CHOICE)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 264242 1 KIT,MIRRORS,MANUAL,ADJ X X
1 216003 2 MIRROR,MANUAL X X
2 216002 2 MIRROR,WIDE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-17
SECTION 6: ELECTRICAL
MIRROR BREAKDOWN

5 1

6 4

12
11
7

10

8
TD0003540

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-18
SECTION 6: ELECTRICAL
MIRROR BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 216001 1 MIRROR, ELECTRICAL, 24V X X SEE PAGE 6-14, 7-12 FOR FITMENT
1 216003 1 MIRROR, MANUAL X X
2 226685 1 GLASS, MIRROR, ELECTRICAL X X
2 226688 1 GLASS, MIRROR, MANUAL X X
3 NSI 1 BODY X X
4 NSI 2 CLAMP X X
5 NSI 4 SCREW X X
6 226686 1 COVER, BACK X X
7 216002 1 MIRROR, WIDE ANGLE X X SEE PAGE 6-14, 7-12 FOR FITMENT
8 226687 1 GLASS, MIRROR X X
9 NSI 1 SEAL X X
10 NSI 1 BODY X X
11 NSI 1 CLAMP X X
12 NSI 2 SCREW X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-19
SECTION 6: ELECTRICAL
LOAD LIGHTS (OPTIONAL)

TD0003530-B
514850612-0 & 217707-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-20
SECTION 6: ELECTRICAL
LOAD LIGHTS (OPTIONAL)

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
A 217707 1 OBW,LOAD LIGHTS,COMPLETE X X
1 217779 1 OBW,LOAD LIGHT,GREEN X X
2 217778 1 OBW,LOAD LIGHT,AMBER X X
3 217777 1 OBW,LOAD LIGHT,RED X X
4 217776 1 OBW,LOAD LIGHTS,BRACKET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-21
SECTION 6: ELECTRICAL
FLASHING BEACON

5
1

6
TD0003680-B
514850613-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-22
SECTION 6: ELECTRICAL
FLASHING BEACON

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218912 1 LIGHT,BEACON,XENON,AMBER X X
2 216286 1 HARNESS,BEACON,EXTENSION X X
3 206939 1 MOUNTING PIPE X X
4 176111 1 BKT,FLASHING BEACON X X
5 100370 4 WASHER,HARDENED X X
6 100314 2 NUT,NYLOC X X
7 100086 2 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-23
SECTION 6: ELECTRICAL
WORKLIGHTS (OPTIONAL)

2 4

TD0003686-A
E14832614-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-24
SECTION 6: ELECTRICAL
WORKLIGHTS (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 216287 1 HARNESS,WORKLIGHT X X
2 207454 2 CONDUIT X X
3 207030 1 LIGHT,WORK LIGHT X X
4 207030 1 LIGHT,WORK LIGHT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-25
SECTION 6: ELECTRICAL
ARTIC REVERSE LIGHTS (OPTIONAL)

TD0003644
514850615

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-26
SECTION 6: ELECTRICAL
ARTIC REVERSE LIGHTS (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 217719 1 LIGHT,FLOOD X X SEE PAGE 6-42 FOR DETAILS
2 100731 1 SCREW X X
3 100548 2 WASHER,HARDENED X X
4 100312 1 NUT,NYLOC X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-27
SECTION 6: ELECTRICAL
MEMORY MODULE (OPTIONAL)

4
6

11

10

9
12
8
5 7
12
8
5
PLEASE NOTE:
FOR INSTALLATION INFO REFER
TO PROCEDURE BAS 000035

REFER TO MANUAL 872129


2 TD0005596-A
517850616-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-28
SECTION 6: ELECTRICAL
MEMORY MODULE (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218849 1 ANTENNA,GPS X X
2 217166 1 E-MODULE,MEMORY MODULE X X
3 208614 2 DUAL LOCK X X
4 203266 1 GROMMET,BLANK X X
5 187648 2 SPACER X X
6 186757 1 PLT,COVER X X
7 101181 2 SCREW X X
8 101167 4 WASHER,SPRING X X
9 100841 2 SCREW X X
10 100730 2 BOLT,HEXHD X X
11 100421 2 WASHER,FENDER X X
12 100063 4 WASHER,HARDENED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-29
SECTION 6: ELECTRICAL
FLEETMATIC SYSTEM

10

2
4

3
10
8

9
TD0005597-D
517850617-C & 266009-C

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-30
SECTION 6: ELECTRICAL
FLEETMATIC SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
A 266009 1 KIT,SAT,IRIDIUM X X
1 266190 1 KIT,E-MODULE X X
2 214510 1 HARNESS,SAT X X
3 206579 1 GROMMET X X
4 192040 1 PLATE,SPACER X X
5 184939 1 PLATE,SAT,IRIDIUM X X
6 100421 3 WASHER,FENDER X X
7 100310 2 NUT,NYLOC X X
8 100080 3 BOLT, X X
9 100077 2 SCREW,HEXHD X X
10 100061 4 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-31
SECTION 6: ELECTRICAL
RADIO (OPTIONAL)

7
8

TD0005080-C
514850618-C & 264661-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


6-32
SECTION 6: ELECTRICAL
RADIO (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
A 264661 1 KIT, RADIO X X
1 263592 1 KIT, SPEAKERS X X
2 216291 1 HARNESS, RADIO X X
3 214788 1 ANTENNA, RADIO X X
4 214611 1 RADIO X X
5 178159 1 BRACKET, ANTENNA RADIO X X
6 101176 8 NUT, SPEED X X
7 100594 1 WASHER, FENDER X X
8 100309 1 NUT, NYLOC X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


6-33
SECTION 6: ELECTRICAL
REAR CAMERA (OPTIONAL)

4 9 3

TD0003965-C
514850620-A & 264404-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-34
SECTION 6: ELECTRICAL
REAR CAMERA (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
A 264404 1 KIT,REAR CAMERA X X
1 264180 1 KIT,REVERSE MONITOR X X SEE PAGE 6-36 FOR DETAILS
2 216173 4 P-CLIP X X
3 187638 1 BRACKET X X
4 101085 2 SCREW,HEXHD X X
5 100364 2 SCREW,HEXHD X X
6 100309 2 NUT,NYLOC X X
7 100189 2 SCREW,HEXHD X X
8 100064 2 WASHER,FLAT X X
9 100063 6 WASHER,HARDENED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-35
SECTION 6: ELECTRICAL
REVERSE MONITOR (OPTIONAL)

5
1 4

TD0005211-A
264180-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-36
SECTION 6: ELECTRICAL
REVERSE MONITOR (OPTIONAL)

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
A 264180 1 KIT,REVERSE MONITOR X X SEE PAGE 6-34 FOR FITMENT
1 216426 1 BKT,ROOF MOUNT X X
2 216419 1 CABLE,PROTECTIVE X X
3 216418 1 HARNESS,POWER X X
4 216417 1 DISPLAY X X
5 216416 1 CAMERA X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-37
SECTION 6: ELECTRICAL
EMERGENCY BRAKE (OPTIONAL)

TD0005598-A
517850623-0 & 266021-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-38
SECTION 6: ELECTRICAL
EMERGENCY BRAKE (OPTIONAL)

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
A 266021 1 KIT,EMERGENCY STOP X X
1 214418 1 HARNESS,STOP SWITCH X X
2 214377 1 DECAL,EMERGENCY STOP X X
3 214317 1 SWITCH,RED,EMERG,BRAKE X X
4 176771 1 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-39
SECTION 6: ELECTRICAL
ENGINE HARNESS

27
28
13

7
25
28
14 11
6
28 22
27
19

16
19
10
8 15 25
12
1
21
24

20
18 26
2
3
17
23
9 TD0005699-0
E17833631-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-40
SECTION 6: ELECTRICAL
ENGINE HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218241 1 HEADLAMP,COMBO,RHS X X SEE PAGE 6-42 FOR DETAILS
2 218240 1 HEADLAMP,COMBO,LHS X X SEE PAGE 6-42 FOR DETAILS
3 216486 4 PLT,PIVOT,HEADLIGHT X X
4 216445 1 SENDER,FUEL X X SEE PAGE 6-52 FOR DETAILS
5 216258 2 COVER,DUST,HEADLAMP X X
6 216217 1 HORN X X
7 214295 1 HARNESS,ENGINE X X
8 214133 1 P-CLIP X X
9 207832 2 COVER,HEAD LIGHTS,FRAME X X
10 206945 29 MOUNTING,RUBBER,SQUIGLY X X
11 203923 2 GROMMET X X
12 200653 33 CABLE TIE X X
13 187531 1 COVER PLT,FUEL SENDER X X
14 187424 1 MTG,HOOTER X X
15 176428 1 BKT,ELEC,F/CHASSIS X X
16 176249 1 PLT,MTG,ELECTRICAL,HARNESS X X
17 174737 2 PLT,PIVOT RETAINER,HEADLIGHT X X
18 101997 4 CAPSCREW,SOCHD X X
19 101345 2 WASHER,HARDENED X X
20 100953 4 CAPSCREW,SOCHD X X
21 100733 1 SCREW,HEXHD X X
22 100731 1 SCREW X X
23 100383 4 BOLT X X
24 100370 1 WASHER,HARDENED X X
25 100312 2 NUT,NYLOC X X
26 100208 4 CAPSCREW,SOCHD X X
27 100083 3 SCREW,HEXHD X X
28 100062 4 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-41
SECTION 6: ELECTRICAL
LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-42
SECTION 6: ELECTRICAL
LIGHT BREAKDOWNS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 207030 2 LIGHT,WORK LIGHT X X
2 217719 2 LIGHT,REVERSE FLOODLIGHT X X SEE PAGE 6-26 FOR FITMENT
3 202933 6 BULB X X
4 206703 4 CONNECTOR X X
5 100312 1 NUT,NYLOC X X
6 100082 1 SCREW X X
7 218240 1 HEADLAMP,COMBO,LHS X X SEE PAGE 6-40 FOR FITMENT
8 218241 1 HEADLAMP,COMBO,RHS X X SEE PAGE 6-40 FOR FITMENT
9 226126 1 LENS,HEADLAMP,COMBO,LHS X X
10 226127 1 LENS,HEADLAMP,COMBO,RHS X X
11 202934 2 BULB X X
12 200200 2 BULB X X
13 204710 2 BULB,HEAVY DUTY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-43
SECTION 6: ELECTRICAL
GRILL COVER, HEADLIGHTS (OPTIONAL)

TD0005712-0
E14740654-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-44
SECTION 6: ELECTRICAL
GRILL COVER, HEADLIGHTS (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 207831 2 COVER,HEAD LIGHTS,GRILL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-45
SECTION 6: ELECTRICAL
ARTIC HARNESS

10
9

8 1 SP1
ES
7 5 BAR
2
S4
LABP
123 BAR
6
4 3

TD0005674-0
E17833632-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-46
SECTION 6: ELECTRICAL
ARTIC HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 214314 1 SWITCH,PRESS X X
2 214313 1 SWITCH,PRESS X X
3 214296 1 HARNESS,ARTIC X X
4 207390 1 SENDER,TEMP X X
5 200871 5 CABLE TIE X X
6 101088 1 WASHER,DOWTY X X
7 100879 1 SCREW,SLT CHEESEHD X X
8 100812 1 WASHER,FLAT X X
9 100370 1 WASHER,HARDENED X X
10 100085 1 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-47
SECTION 6: ELECTRICAL
BATTERY BOX HARNESS

TO CAB EARTH BOSS

1
2 26 28

TO CHASSIS EARTH BOSS TO STARTER EARTH

TO STARTER

10

11 12
24 16
13 27
22 TO STARTER
18
21

19

10 17
14 4
28 TO EARTH
29
20 15
15 26 6 6
29 9 10
20
5 7
23
29
25 8
3
EXPLODED VIEW EXCLUDING TD0005675-0
POWER HARNESS
E17833633-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

6-48
SECTION 6: ELECTRICAL
BATTERY BOX HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 218777 1 CABLE,EARTH X X
2 218777 1 CABLE,EARTH X X
3 216926 2 BATTERY,12V X X
4 217725 1 CABLE,BATTERY,RED X X
5 217625 1 SOLENOID X X
6 216270 1 CABLE,BATT,BK X X
7 216268 1 CABLE,BATT,BK X X
8 216267 1 CABLE,BATT,RD X X
9 216129 1 SWITCH,BATTERY DISCONNECT X X
10 216064 1 CABLE,BATTERY,RED X X
11 214283 1 HARNESS,BATT BOX X X
12 206945 3 MTG,RUBBER X X
13 206291 1 GROMMET X X
14 205259 1 CIRCUIT BREAKER X X
15 203830 2 CIRCUIT BREAKER X X
16 200653 13 CABLE TIE X X
17 187244 1 CLAMP,BATTERY X X
18 101309 3 WASHER,FENDER X X
19 101211 3 BOLT X X
20 101059 6 SCREW,SLT CHEESEHD X X
21 100919 4 SCREW,SLT.CHEESEHD BRASS X X
22 100838 8 WASHER,FLAT X X
23 100642 4 CAPSCREW,SOCHD X X
24 100403 4 NUT,NYLOC X X
25 100385 2 SCREW,MACHINE,H SLT X X
26 100370 2 WASHER,HARDENED X X
27 100312 3 NUT,NYLOC X X
28 100085 2 SCREW,HEXHD X X
29 100063 8 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

6-49
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

4
1

TD0003707-A
E14832634 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-50
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 216654 1 HARNESS,ZF,ARTIC X X
2 206945 4 MOUNTING,RUBBER,SQUIGLY X X
3 200653 8 CABLE TIE X X
4 176398 2 PLT, HARNESS MTG X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-51
SECTION 6: ELECTRICAL
PIGTAIL HARNESS, FUEL SENDER

NOTES:
ITEMS MARKED WITH " *"
APPEAR IN E17833631 AND
ARE NOT IN THIS BOM.
THEY MUST BE RE-LOCATED
ON THE B20D.

6*

7*

5*

TD0003692-B
CONNECTS TO FUEL SENDER ON HARNESS 214295
E14816636-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-52
SECTION 6: ELECTRICAL
PIGTAIL HARNESS, FUEL SENDER

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 216446 1 SENDER,FUEL X X SEE PAGE 6-40 FOR FITMENT.
2 216425 1 HARNESS,FUEL SENDER X X
3 206945 5 MOUNTING,RUBBER X X
4 200653 5 CABLE TIE X X
5 187531 1 COVER PLT X X
6 100083 2 SCREW X X
7 100062 2 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-53
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

514850650
TD0003519

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-54
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 207981 1 ELEMENT,HEATER,FUEL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-55
SECTION 6: ELECTRICAL
OPTION BATTERIES

TD0004196-0
E14832651-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


6-56
SECTION 6: ELECTRICAL
OPTION BATTERIES

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 216296 2 BATTERY,12V X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


6-57
SECTION 6: ELECTRICAL
CONNECTORS SHEET 1

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-58
SECTION 6: ELECTRICAL
CONNECTORS SHEET 1

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 121296 A/R CONNECTOR X X
2 200742 A/R SOCKET, FEMALE, 7 PIN X X
3 201529 A/R PLUG X X
4 202557 A/R PLUG X X
5 202916 A/R PLUG X X
6 206690 A/R CONNECTOR, FEMALE, 3 WAY X X
7 206703 A/R CONNECTOR, MALE, 2 WAY X X
8 206704 A/R CONNECTOR, FEMALE, 2 WAY X X
9 206705 A/R CONNECTOR, MALE, 3 WAY X X
10 206706 A/R CONNECTOR, MALE, 4 WAY X X
11 206707 A/R CONNECTOR, FEMALE, 4 WAY X X
12 206708 A/R CONNECTOR, MALE, 6 WAY X X
13 206709 A/R CONNECTOR, FEMALE, 6 WAY X X
14 206711 A/R CONNECTOR, MALE, 8 WAY X X
15 206712 A/R CONNECTOR, FEMALE, 8 WAY X X
16 206713 A/R CONNECTOR, FEMALE, 21 WAY X X
17 206717 A/R CONNECTOR, MALE, 31 WAY X X
18 206718 A/R CONNECTOR, FEMALE, 31 WAY X X
19 206719 A/R CONNECTOR, MALE, 9 WAY X X
20 206720 A/R CONNECTOR, FEMALE, 9 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-59
SECTION 6: ELECTRICAL
CONNECTORS SHEET 2

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-60
SECTION 6: ELECTRICAL
CONNECTORS SHEET 2

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
21 206722 A/R CONNECTOR, FEMALE, 4 WAY X X
22 206724 A/R CONNECTOR, MALE, 8 WAY X X
23 206726 A/R CONNECTOR, FEMALE, 2 WAY X X
24 206735 A/R CONNECTOR, FEMALE, 2 WAY X X
25 206777 A/R CONNECTOR, 3 WAY X X
26 206778 A/R CONNECTOR, 1 WAY X X
27 207080 A/R PLUG, 2 WAY X X
28 207273 A/R CONNECTOR, MALE, 12 WAY X X
29 207274 A/R CONNECTOR, FEMALE, 12 WAY X X
30 207473 A/R CONNECTOR, FEMALE, 31 WAY X X
31 207475 A/R CONNECTOR X X
32 207476 A/R CONNECTOR, FEMALE, 14 WAY X X
33 207477 A/R CONNECTOR, FEMALE, 15 WAY X X
34 207498 A/R CONNECTOR, MALE, 9 WAY X X
35 207499 A/R CONNECTOR, FEMALE, 12 WAY X X
36 207500 A/R CONNECTOR, FEMALE, 15 WAY X X
37 207501 A/R CONNECTOR, FEMALE, 18 WAY X X
38 207502 A/R CONNECTOR, FEMALE, 21 WAY X X
39 207504 A/R CONNECTOR X X
40 207505 A/R CONNECTOR, 8 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-61
SECTION 6: ELECTRICAL
CONNECTORS SHEET 3

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-62
SECTION 6: ELECTRICAL
CONNECTORS SHEET 3

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
41 207524 A/R CONNECTOR, 3 WAY X X
42 207830 A/R CONNECTOR, 5 WAY X X
43 208000 A/R CONNECTOR, FEMALE, 4 WAY X X
44 208001 A/R CONNECTOR, FEMALE, 4 WAY X X
45 208002 A/R CONNECTOR, FEMALE, 24 WAY X X
46 208009 A/R CONNECTOR, FEMALE, 68 WAY X X
47 208041 A/R TERMINAL, PUSH-ON, 1 WAY X X
48 208495 A/R CONNECTOR, 6 WAY X X
49 208580 A/R CONNECTOR, 2 WAY X X
50 208880 A/R CONNECTOR, FEMALE, 9 WAY X X
51 214285 A/R CONNECTOR, 13 MM , LUG X X
52 214307 A/R CONNECTOR, 13 MM , LUG X X
53 214319 A/R CONNECTOR, 3 WAY. PIN X X
54 214350 A/R CONNECTOR, FEMALE, 4 WAY X X
55 214389 A/R CONNECTOR, MALE, 18 WAY X X
56 214792 A/R CONNECTOR, MALE, 4 WAY X X
57 214793 A/R CONNECTOR, FEMALE, 12 WAY X X
58 214794 A/R CONNECTOR, FEMALE, 3 WAY X X
59 214795 A/R CONNECTOR, MALE, 2 WAY X X
60 214796 A/R CONNECTOR, MALE, 4 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-63
SECTION 6: ELECTRICAL
CONNECTORS SHEET 4

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-64
SECTION 6: ELECTRICAL
CONNECTORS SHEET 4

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
61 214798 A/R CONNECTOR, FEMALE, 2 WAY X X
62 216071 A/R CONNECTOR, FEMALE, 21 WAY X X
63 216074 A/R CONNECTOR, 80 WAY X X
64 216076 A/R CONNECTOR, 20 WAY X X
65 216080 A/R CONNECTOR, 48 WAY X X
66 216081 A/R CONNECTOR, 32 WAY X X
67 216082 A/R CONNECTOR, 32 WAY X X
68 216083 A/R CONNECTOR, 16 WAY X X
69 216084 A/R CONNECTOR, 14 WAY X X
70 216091 A/R CONNECTOR, 31 WAY X X
71 216095 A/R CONNECTOR, FEMALE, 31 WAY X X
72 216096 A/R CONNECTOR, MALE, 31 WAY X X
73 216325 A/R CONNECTOR, 3 WAY X X
74 216326 A/R CONNECTOR, FEMALE, 2 WAY X X
75 216327 A/R CONNECTOR, 2 WAY X X
76 216328 A/R CONNECTOR, 2 WAY X X
77 216329 A/R CONNECTOR, FEMALE, 2 WAY X X
78 216330 A/R CONNECTOR, FEMALE, 3 WAY X X
79 216331 A/R CONNECTOR, 4 WAY X X
80 216332 A/R CONNECTOR, FEMALE, 4 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-65
SECTION 6: ELECTRICAL
CONNECTORS SHEET 5

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-66
SECTION 6: ELECTRICAL
CONNECTORS SHEET 5

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
81 216333 A/R CONNECTOR, FEMALE, 2 WAY X X
82 216334 A/R CONNECTOR, FEMALE, 2 WAY X X
83 216335 A/R CONNECTOR, FEMALE, 6 WAY X X
84 216336 A/R CONNECTOR, FEMALE, 6 WAY X X
85 216358 A/R CONNECTOR, FEMALE, 3 WAY X X
86 216359 A/R TERMINATOR X X
87 216405 A/R CONNECTOR, 32 WAY X X
88 216735 A/R RESISTOR, 2 WAY, PINS X X
89 216767 A/R CONNECTOR, 21 WAY X X
90 216768 A/R CONNECTOR, 21 WAY X X
91 216769 A/R CONNECTOR, FEMALE, 21 WAY X X
92 216770 A/R CONNECTOR, MALE, 21 WAY X X
93 216771 A/R CONNECTOR, FEMALE, 21 WAY X X
94 216772 A/R CONNECTOR, MALE, 21 WAY X X
95 216773 A/R CONNECTOR, MALE, 23 WAY X X
96 216774 A/R CONNECTOR, FEMALE, 23 WAY X X
97 216775 A/R CONNECTOR, MALE, 33 WAY X X
98 216776 A/R CONNECTOR, FEMALE, 33 WAY X X
99 216777 A/R CONNECTOR, FEMALE, 9 WAY X X
100 216778 A/R CONNECTOR, MALE, 9 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-67
SECTION 6: ELECTRICAL
CONNECTORS SHEET 6

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-68
SECTION 6: ELECTRICAL
CONNECTORS SHEET 6

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
101 216779 A/R CONNECTOR, MALE, 2 WAY X X
102 216780 A/R CONNECTOR, FEMALE, 2 WAY X X
103 216782 A/R CONNECTOR, FEMALE, 4 WAY X X
104 216784 A/R CONNECTOR, 11 MM X X
105 216785 A/R CONNECTOR, MALE, 9 WAY X X
106 216786 A/R CONNECTOR, FEMALE, 9 WAY X X
107 216787 A/R CONNECTOR, MALE, 21 WAY X X
108 216788 A/R CONNECTORS, 13 MM, LUG X X
109 216789 A/R CONNECTOR, FEMALE, 9 WAY X X
110 216798 A/R CONNECTOR, MALE, 15 WAY X X
111 216809 A/R CONNECTOR, 10 MM, LUG X X
112 216810 A/R CONNECTOR, 10 MM, LUG X X
113 216811 A/R CONNECTOR, 8 MM, LUG X X
114 216812 A/R CONNECTOR, 6 MM, LUG X X
115 216813 A/R CONNECTOR, 6 MM, LUG X X
116 216815 A/R CONNECTOR, PUSH-ON, 3 MM X X
117 216816 A/R CONNECTOR, PUSH-ON, 4.8 MM X X
118 216817 A/R CONNECTOR, PUSH-ON, 1 WAY X X
119 216839 A/R CONNECTOR, 2 WAY X X
120 216852 A/R CONNECTOR, MALE, 2 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


0

6-69
SECTION 6: ELECTRICAL
CONNECTORS SHEET 7

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-70
SECTION 6: ELECTRICAL
CONNECTORS SHEET 7

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
121 216856 A/R CONNECTOR, 2 WAY X X
122 216857 A/R CONNECTOR, 2 WAY X X
123 216861 A/R CONNECTOR, FEMALE, 31 WAY X X
124 216905 A/R CONNECTOR, MALE, 2 WAY X X
125 216924 A/R CONNECTOR, FEMALE, 3 WAY X X
126 216925 A/R CONNECTOR, MALE, 3 WAY X X
127 216926 A/R CONNECTOR, MALE, 3 WAY X X
128 217669 A/R CONNECTOR, FEMALE, 26 WAY X X
129 217706 A/R CONNECTOR, MALE, 4 WAY X X
130 217711 A/R CONNECTOR, MALE, 2 WAY X X
131 217730 A/R CONNECTOR, FEMALE, 8 WAY X X
132 217739 A/R CONNECTOR X X
133 217820 A/R CONNECTOR, FEMALE, 3 WAY X X
134 217821 A/R CONNECTOR, MALE, 3 WAY X X
135 218077 A/R CONNECTOR, MALE, 3 WAY X X
136 218079 A/R CONNECTOR, MALE, 2 WAY X X
137 218457 A/R CONNECTOR, MALE, 8 WAY X X
138 218464 A/R CONNECTOR X X
139 218559 A/R CONNECTOR, FEMALE, 2 WAY X X
140 218737 A/R SOCKET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-71
SECTION 6: ELECTRICAL
CONNECTORS SHEET 8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-72
SECTION 6: ELECTRICAL
CONNECTORS SHEET 8

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
141 218750 A/R CONNECTOR, FEMALE, 6 WAY X X
142 218950 A/R LUG, 4 MM X X
143 218952 A/R LUG, 5 MM X X
144 218953 A/R LUG, 5 MM X X
145 218955 A/R LUG, 6 MM X X
146 218956 A/R LUG, 6 MM X X
147 218957 A/R LUG, 6 MM X X
148 218958 A/R LUG, 8 MM X X
149 218961 A/R LUG, 10 MM X X
150 218962 A/R LUG, 10 MM X X
151 218963 A/R LUG, 10 MM X X
152 218964 A/R LUG, 10 MM X X
153 218965 A/R LUG, 13 MM X X
154 214978 A/R PLUG, SOCKET, 3 WAY X X
155 214979 A/R PLUG, SOCKET, 42 WAY X X
156 214977 A/R PLUG, SOCKET, 4 WAY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A

6-73
SECTION 6: ELECTRICAL
REAR CHASSIS AND MISCELLANEOUS PARTS

12
18
18

14
30 BIN UP SENSOR
29
15
23 1
26
13 1
11 25
10 16

31 29
28
34

REVERSE LIGHTS & BRACKET


36
33
35
7
5
6

22
19
9
17
24 21

4 20

27 2
NUMBER PLATE LIGHT

32
33

35

BACK-UP ALARM

TD0006026-0
E17811661-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-74
SECTION 6: ELECTRICAL
REAR CHASSIS AND MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 223244 2 O-RING X X
2 217709 1 LIGHT,NUMBER PLT X X
3 216994 1 ALARM,BACK UP X X
4 216222 1 HARNESS,ARTIC JUMP X X
5 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR X X
6 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR X X
7 216027 1 LAMP,AMBER,LED,INDICATOR,REAR X X
8 216027 1 LAMP,AMBER,LED,INDICATOR,REAR X X
9 214413 1 HARNESS,REAR X X
10 208905 2 LAMP, REVERSE X X
11 207445 1 E-CLIP X X
12 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
13 207289 1 O-RING X X
14 207281 1 SHAFT, POSITION SENSOR ARM X X
15 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
16 207021 1 SENSOR,BIN PIVOT,ROTARY X X
17 206945 10 MOUNTING,RUBBER,SQUIGLY X X
18 200779 2 TIE ROD END X X
19 200653 25 CABLE TIE X X
20 187574 1 PLT,REAR,ELEC MTG X X
21 186607 1 PLT,R/CHASSIS,ELEC MTG X X
22 184942 1 PLATE,GUARD,REAR X X
23 176779 1 MTG. PLT,REV LIGHT X X
24 176415 4 PLT,TWO HOLE WASHER X X
25 176109 1 PLATE,ROT SENSOR MTG X X
26 176107 1 PLATE,ROT SENSOR COVER X X
27 101181 2 SCREW,PAN,POZI X X
28 100949 2 SCREW X X
29 100812 4 WASHER X X
30 100811 2 NUT,NYLOC S/STEEL X X
31 100733 2 SCREW X X
32 100731 2 SCREW X X
33 100548 10 WASHER,HARDENED X X
34 100370 2 WASHER,HARDENED X X
35 100312 5 NUT,NYLOC X X
36 100198 3 SCREW, HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


6-75
SECTION 6: ELECTRICAL
OBW SYSTEM

9
8
5

10
11

6
3

11
7 TD0005605-A
517850662-A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-76
SECTION 6: ELECTRICAL
OBW SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 214528 1 HARNESS X X
2 214402 1 E-MODULE X X
3 200871 5 CABLE TIE X X
4 184739 1 PLT, MTG X X
5 101129 2 BOLT,HEXHD X X
6 100920 4 SCREW X X
7 100618 2 NUT,NYLOC,STAINLESS X X
8 100403 4 NUT,NYLOC X X
9 100364 2 SCREW,HEXHD X X
10 100064 2 WASHER,FLAT X X
11 100061 4 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-77
SECTION 6: ELECTRICAL
STRAIN GUAGE KIT

1
8

3
2

TD0005648-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-78
SECTION 6: ELECTRICAL
STRAIN GUAGE KIT

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 264910 1 KIT, STRAIN GAUGE X X
2 214444 1 PCB, STRAIN GAUGE X X
3 208848 1 STRAIN GAUGE X X
4 214804 1 HARNESS X X
5 206707 1 CONNECTOR, 4-WAY, FEMALE X X
6 217706 1 CONNECTOR, 4-WAY, MALE X X
7 208879 1 COVER, STRAIN GAUGE X X
8 101293 4 CAPSCREW, BUT, SOCHD X X
9 100310 4 NUT, NYLOC X X
- 280683 AR SOLDER, RESIGN CORE X X CONSUMABLE, NOT SHOWN
- 280558 AR PUTTY, PERMANENTLY PLASTIC X X CONSUMABLE, NOT SHOWN
- 280557 AR VARNISH, POLYURETHANE X X CONSUMABLE, NOT SHOWN
- 280556 AR ADHESIVE X X CONSUMABLE, NOT SHOWN

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


6-79
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
6-80
SECTION 7: FRAME & BODY

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


7-1
SECTION 7: FRAME & BODY
CAB ASSEMBLY

TD0005700-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-2
SECTION 7: FRAME & BODY
CAB ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 266195 1 KIT,CAB,SPARE,COMP,B18D X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-3
SECTION 7: FRAME & BODY
CAB SHELL

TD0005701-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-4
SECTION 7: FRAME & BODY
CAB SHELL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 266202 1 KIT,CAB,SHELL,SMALL,YELLOW,MK6 X X
2 207871 1 ROOF,CAB,YELLOW X X
5 208104 A/R GASKET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-5
SECTION 7: FRAME & BODY
CAB / BONNET INTERFACE SEAL

88

63

18

64
90

TD0005679-0
E17832301-0 SH7-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-6
SECTION 7: FRAME & BODY
CAB / BONNET INTERFACE SEAL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
18 207799 1 SEAL,BONNET/CAB INTERFACE X X
63 145018 2 O-RING X X
64 101307 5 WASHER,FLAT X X
88 100125 2 SCREW,HEXHD X X
90 100090 25 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-7
SECTION 7: FRAME & BODY
HVAC SEALING, CAB

FOLD TOP SECTION


OVER

52
15

92
78
PARTIAL CAB FRAME

96
93

53

51

14

96
TD0005680-0
93 E17832301-0 SH8-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-8
SECTION 7: FRAME & BODY
HVAC SEALING, CAB

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
14 208044 1 SEAL,SIDE,CAB X X
15 208043 1 SEAL,FRONT,CAB X X
51 176593 1 ASSY,BAFFLE MTG,CAB,BTM X X
52 176591 1 ASSY,BAFFLE MTG,CAB,FRONT X X
53 176590 1 PLT,BAFFLE MTG,BONNET X X
78 100370 44 WASHER,HARDENED X X
92 100086 2 SCREW, HEXHD X X
93 100081 18 SCREW,HEXHD X X
96 100061 22 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-9
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

90
78

56
16

16
56

38 78
90

16
56
78
90
60
78
43 90

16
56

77
86

87
16
56
76 81 59
77
78
33 90

76 72 34

75 16
76
78 56
90
75 76
TD0005681-0
E17832301-0 SH3-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-10
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
16 207881 8 GASKET,GRAB HANDLE X X
33 187891 4 MTG,RUBBER,CAB X X
34 187790 1 HANDRAIL,CAB,RHS,REAR X X
38 182285 1 HANDRAIL,CAB,ROOF X X
43 181880 1 HANDLE,CAB,LHS,TOP,REAR X X
56 176312 8 SHIM X X
59 174676 1 PLT,MTG,RHS,GUARD,WINDOW X X
60 173443 1 GUARD WINDOW REAR X X
72 100734 8 BOLT,HEXHD X X
75 100654 16 NUT,STOVER X X
76 100536 36 WASHER,HARDENED X X
77 100424 8 WASHER,HARDENED X X
78 100370 44 WASHER,HARDENED X X
81 100316 8 NUT,NYLOC X X
86 100210 4 BOLT X X
87 100128 8 SCREW,HEXHD X X
90 100090 25 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-11
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

68

80

42

45

4 96
61 74
79
78
37
42
78 48
USE AS
91 49 NEEDED

55 35
30
55 39 41
81
40 11
78
82
12
4 LH MIRRORS AND ARM
79
78
37

36
USE AS
11
NEEDED 46

47 12
42
90
78
78 58
17
91
55 78 RH MIRRORS AND ARM

82
30
55
81
TD0005682-0
E17832301-0 SH5-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-12
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
4 218678 4 BLOCK,LOCATE,MIRROR X X
11 216003 2 MIRROR,MANUAL X X SEE PAGE 6-18 FOR DETAILS
12 216002 2 MIRROR,WIDE X X SEE PAGE 6-18 FOR DETAILS
17 207863 2 GASKET,LOWER MIRROR BKT X X
30 201666 4 SPRING X X
35 186316 2 SHIM X X
36 186315 2 SHIM X X
37 186149 4 PIN,LOCATE,MIRROR X X
39 182284 1 MTG,CAB,MIRROR,BKT,RHS X X
40 182283 1 MTG,CAB,MIRROR,LHS X X
41 182282 1 MTG,MIRROR,LHS X X
42 182281 1 MTG,MIRROR,RHS X X
45 178726 8 TAG,LOCK,MIRROR X X
46 178569 2 SHIM X X
47 178568 2 SHIM X X
48 178567 2 SHIM X X
49 178407 2 SHIM X X
55 176379 8 WASHER,SPRING X X
58 176303 2 SHIM X X
61 166566 8 PIN,MTG,MIRROR X X
68 100936 2 BOLT X X
74 100730 8 BOLT,HEXHD X X
78 100370 44 WASHER,HARDENED X X
79 100364 8 SCREW,HEXHD X X
80 100359 2 WASHER,FENDER X X
81 100316 8 NUT,NYLOC X X
82 100314 8 NUT,NYLOC X X
90 100090 25 SCREW,HEXHD X X
91 100089 4 SCREW,HEXHD X X
96 100061 22 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-13
SECTION 7: FRAME & BODY
CAB DOOR ASSEMBLY

54
28
70

13

62
8
65

26

25

95
71
19
5 24
22

31
50
94
66

84 32
21 85
67
93 69
85
32
20

57 TD0005683-0
E17832301-0 SH2-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-14
SECTION 7: FRAME & BODY
CAB DOOR ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
2 BN000203 1 WINDOW,DOOR,SLIDING X X
5 218331 1 BOOT,RUBBER,DOOR HANDLE X X
6 217590 1 SEAL,DOOR,MAIN X X
8 217556 1 DOOR,MAIN,YELLOW X X
13 208103 12 GASKET X X
19 207647 1 KNOB,BIN TIP X X
20 207375 1 BOLT,STRIKER,TRIMARK X X
21 207366 1 LATCH,LH X X
22 207230 1 TRIMARK,LH HOUSING X X
24 206465 1 STRUT,CAB X X
25 206453 1 RUBBER,STRAP,DOOR X X
26 206451 2 BKT,STRAP,DOOR X X
28 206415 6 HINGE,EXTERIOR X X
31 201509 1 LATCH,GASKET X X
32 200779 2 TIE ROD END X X
50 176962 2 MTG BKT,LATCH X X
54 176431 2 SHIM X X
57 176306 1 WASHER,CAB X X
62 161086 1 SPACER BLOCK,DOOR STRAP X X
65 101174 2 CAPSCREW,CSK,SOC X X
66 101085 4 SCREW,HEXHD X X
67 100947 4 WASHER,FLAT X X
69 100850 1 STUD,M/S,FULL THREAD X X
70 100837 36 CAPSCREW,CSK X X
71 100832 4 CAPSCREW,CSK X X
84 100310 2 NUT,NYLOC X X
85 100281 2 NUT,HEXAGON X X
93 100081 18 SCREW,HEXHD X X
94 100063 4 WASHER,HARDENED X X
95 100062 7 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-15
SECTION 7: FRAME & BODY
CAB WINDOWS

3 10

13

27

TD0005684-0
E17832301-0 SH4-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-16
SECTION 7: FRAME & BODY
CAB WINDOWS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 BN000137 1 WINDOW,CAB,SLIDER,RH X X
9 217555 1 WINDOW,LH,FRONT X X
10 217151 1 WINDOW,REAR X X
13 208103 12 GASKET X X
27 206418 1 WINDOW,CURVED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-17
SECTION 7: FRAME & BODY
WINDOW CATCHES

TD0006495

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-18
SECTION 7: FRAME & BODY
WINDOW CATCHES

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 227255 1 LATCH,SLIDING WINDOW X X
2 221629 1 CATCH,CAB,SLIDING WINDOW X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-19
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

28
70

70

23

89 95
83
78 73
95
44

29
7

TD0005685-0
E17832301-0 SH6-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-20
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
7 217588 1 SEAL,DOOR,HVAC,RHS X X
23 206491 1 STRUT,CAB X X
28 206415 6 HINGE,EXTERIOR X X
29 206412 1 DOOR,HVAC,YELLOW X X
44 181684 1 MTG,HATCH,HVAC DOOR STRUT X X
70 100837 36 CAPSCREW,CSK,SOCHD X X
73 100731 3 SCREW X X
78 100370 44 WASHER,HARDENED X X
83 100312 1 NUT X X
89 100092 2 BOLT, HEXHD X X
95 100062 7 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-21
SECTION 7: FRAME & BODY
CAB INTERIOR MISCELLANEOUS PARTS

EMERGENCY HAMMER
ASSEMBLY

68

7
76
30
69
76
64 43
44

76

63
74
24 79
79 54
47
52
65 72
53
18
52
51
72
14
76
73

31

63
23
79

71
52
9
72 53
65

17
72
52 TD0005686-B
51 E17832302-B SH6-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-22
SECTION 7: FRAME & BODY
CAB INTERIOR MISCELLANEOUS PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
7 220397 2 HOOK,CLOTHES X X
9 217758 1 PLT,BLANKING,RADIO FACE X X
14 216473 1 MAT,COOL BOX X X
17 216454 1 GASKET X X
18 216453 1 KIT,GASKET,COOL BOX X X
23 216278 1 LID,FUSES/RELAYS X X
24 216277 1 LID,COOLER BOX X X
30 216039 1 HAMMER,EMERGENCY EXIT X X
31 216004 1 PANEL,INTERIOR,MAIN DOOR X X
43 207968 2 COVER,SPEAKER X X
44 207879 1 STRAP,COAT X X
47 206585 18 HEXERT X X
51 206444 2 RUBBER,LATCH,COOLBOX X X
52 206442 2 LATCH,COOLBOX X X
53 206441 4 HINGE,INTERIOR X X
54 206439 4 HANDLE,CAB INTERIOR X X
63 101185 8 CAPSCREW,BUT. SOCHD X X
64 101176 15 NUT,SPEED X X
65 101175 8 CAPSCREW,CSK,SOC X X
68 101152 2 SCREW,CSK,SELFTAP X X
69 101010 1 WASHER,FENDER X X
71 100872 3 SCREW,PANHD SELFTAP X X
72 100842 8 POP RIVET X X
73 100838 15 WASHER,FLAT X X
74 100835 18 CAPSCREW X X
76 100830 26 SCREW,PANHD,SELFTAP X X
79 100615 16 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-23
SECTION 7: FRAME & BODY
CAB INTERIOR HATCHES AND LIDS

15

19 64
76
73
27 73
76
20 64

42

71

59

74
61 77
55
4 47
48

74
70
2
16 47
74
45

47
NOTE:
ITEM 2 TO BE USED ON
VEHICLES T17/2306 ONLY TD0005687-B
E17832302-B SH5-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-24
SECTION 7: FRAME & BODY
CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 BN000550 1 HANDLE,SSM,25 BUTTON X X
2 BN000212 1 PANEL,CONTROL X X ONLY USED ON T17D AND 2306D
4 BN000210 1 PANEL,CONTROL X X NOT USED ON T17D AND 2306D
15 216472 1 MAT,DASH ACCESS X X
16 216457 1 COVER,E-MODULE X X
19 216430 1 PANEL,WIPER,REAR X X
20 216429 1 PANEL,HOLD-ALL X X
26 216235 1 PANEL,MDU X X
42 208085 1 BLANK,MIRROR SWITCH X X
45 207864 1 GASKET,ELECTRICAL HATCH X X
47 206585 18 HEXERT X X
48 206454 1 ASHTRAY,TOP MNT,PLASTIC X X
55 206437 18 HEXERT X X
59 181860 1 ARM,WHEEL SPANNER X X
61 171508 2 CLAMP,WHEEL SPANNER X X
64 101176 15 NUT,SPEED X X
70 100947 2 WASHER,FLAT X X
71 100872 3 SCREW,PANDH SELFTAP X X
73 100838 15 WASHER,FLAT X X
74 100835 18 CAPSCREW X X
76 100830 26 SCREW,PANDH SELFTAP X X
77 100799 2 BOLT,WING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-25
SECTION 7: FRAME & BODY
CAB FLOOR MATS & INTERIOR PANELS

3
28

25

29

11

66

46
27

75
46

50

TD0005688-B
E17832302-B SH3-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B

7-26
SECTION 7: FRAME & BODY
CAB FLOOR MATS & INTERIOR PANELS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
3 BN000211 1 COVER,B PILLAR,RHS X X
11 216673 1 MAT,TOOLBOX X X
25 216237 1 COVER,B PILLAR,LHS X X
27 216234 1 MAT,FLOOR X X
28 216214 1 COVER,A PILLAR,RHS X X
29 216197 1 COVER,A PILLAR,LHS X X
46 207266 8 HEXERT X X
50 206447 1 PLT,STEP X X
66 101174 6 CAPSCREW,CSK X X
75 100832 2 CAPSCREW,CSK X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-27
SECTION 7: FRAME & BODY
ROOF HEADLINERS

47
81
74
5
(3 PLACES ONLY)

46

12

12

49

66

TD0005689-B
E17832302-B SH2-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-28
SECTION 7: FRAME & BODY
ROOF HEADLINERS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
5 BN000205 1 HEADLINER,REAR X X
6 BN000204 1 HEADLINER,FRONT X X
12 216646 14 FASTENER,PLASTIC,HEADLINER X X
46 207266 8 HEXERT X X
47 206585 18 HEXERT X X
49 206449 1 SUN VISOR X X
66 101174 6 CAPSCREW X X
74 100835 18 CAPSCREW X X
81 100358 3 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-29
SECTION 7: FRAME & BODY
OPERATOR AND TRAINER SEAT INSTALLATION

33
10 85 78
32

55
58
85
84
22

67
TRAINER SEAT
21

55 13

85
84

55
8
85
78
10
86

87

67

55 STANDARD OPERATOR SEAT


TD0005690-B
E17832302-B SH4-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-30
SECTION 7: FRAME & BODY
OPERATOR AND TRAINER SEAT INSTALLATION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
8 218867 1 SEAT,TRAINER X X SEE PAGE 7-32 FOR DETAILS
10 290468 1 SEAT,OPERATOR X X EXCLUDES HEADREST AND ARMREST
10 290467 1 SEAT,OPERATOR X X INCLUDES HEADREST AND ARMREST
10 216997 1 SEAT,OPERATOR,HIGH BACK X X
13 216523 1 COVER,SEAT,TRAINER X X
21 216382 1 CUSHION,SEAT,TRAINER X X
22 216381 1 CUSHION,BACKREST,TRAINER X X
32 214671 1 HARNESS,POWER,SEAT,HIGH BCK X X
33 214670 1 SWITCH,POWER,SEAT,HIGH BACK X X
55 206437 18 HEXSERT X X
58 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER X X
67 101172 6 BOLT,HEX X X
78 100731 10 SCREW X X
84 100083 7 SCREW,HEXHD X X
85 100062 17 WASHER,FLAT X X
86 216243 1 HOLDER,DOCUMENT,SEARS X X
87 101062 6 POP RIVET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-31
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

TD0003580

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-32
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 218867 1 MOUNTING,SEAT,TRAINER X X SEE PAGE 7-30 FOR FITMENT
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER X X
3 100316 1 NUT,NYLOC X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-33
SECTION 7: FRAME & BODY
SEATS INSTALLATION, SEARS

11

21

12
13
14

15

2
16

10 17
20

18
19
9

4
8

5
6

TD0003021A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-34
SECTION 7: FRAME & BODY
SEATS INSTALLATION, SEARS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 290467 1 SEAT,OPERATOR X X COMPLETE WITH ITEMS 11 TO 21
1 290468 1 SEAT,OPERATOR X X COMES WITHOUT ITEM 11 TO 21
2 226735 1 CUSHION,BACKREST X X
3 226736 1 CUSHION,SEAT X X
4 226654 1 SEAT BELT,2” X X
5 226655 1 COVER,SIDE X X
6 226652 1 SUSPENSION ASSY X X SEE PAGE 7-38 FOR DETAILS
7 226653 1 MOUNTING X X
8 226773 1 KIT,SLIDE CONTROL X X
USED IN PLACE OF OPTIONAL ARM-
9 216952 1 COVER,ARMREST,SEAT,LH X X
REST
USED IN PLACE OF OPTIONAL ARM-
10 216953 1 COVER,ARMREST,SEAT,RH X X
REST
11 263818 1 KIT,HEADREST & ARMREST,DDH X X (OPTIONAL)
(OPTIONAL) INCLUDE ITEMS 13, 16 TO
12 263936 1 KIT,ARMREST,RH X X
20
13 226747 1 PAD,ARMREST,RH X X
14 263937 1 KIT,ARMREST,LH X X (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD,ARMREST,LH X X
16 100857 1 WASHER,BODY X X
17 100846 2 NUT,CENTRE LOCK X X
18 100147 1 WASHER,FLAT X X
19 226749 1 BLOCK,SPACER,ARMREST X X
20 100608 1 CAPSCREW,BUTTON,SOC HD X X
21 226746 1 HEADREST X X (OPTIONAL)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-35
SECTION 7: FRAME & BODY
SEATS INSTALLATION, SEARS HIGH BACK

6,7 3

14

13

6,7

4 8 12
10 11
13

15

16

17

TD0005783

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-36
SECTION 7: FRAME & BODY
SEATS INSTALLATION, SEARS HIGH BACK

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 216997 1 SEAT,OPERATOR,HIGH BACK X X COMPLETE
2 216995 1 SEAT,UPPER,OPERATOR,HIGH BACK X X WITHOUT BASE & MOUNTING
3 227242 1 CUSION,BACKREST,HIGH BACK X X
4 227241 1 CUSION,SEAT X X
5 227243 1 HEADREST,ARTICULATING X X
6 263936 1 KIT,ARMREST,RH X X INCLUDES ITEMS 7 TO 14
6 263937 1 KIT,ARMREST,LH X X INCLUDES ITEMS 7 TO 14
7 226747 1 PAD,ARMREST,RH X X
7 226748 1 PAD,ARMREST,LH X X
8 226749 1 BLOCK,SPACER,ARMREST X X
9 100857 1 WASHER,BODY X X
10 100147 1 WASHER,FLAT X X
11 100846 2 NUT,CENTRE LOCK X X
12 100608 1 CAPSCREW,BUTTON,SOC HD X X
13 226654 1 SEAT BELT X X
14 227244 1 HOLDER,MANUAL X X
15 226773 1 KIT,SLIDE CONTROL X X
16 226652 1 SUSPENSION ASSY X X SEE PAGE 7-38 FOR DETAILS
17 226653 1 MOUNTING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-37
SECTION 7: FRAME & BODY
SEAT ASSEMBLY, BASE SEARS

5
2

10

3
11

8
12

TD0003022A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-38
SECTION 7: FRAME & BODY
SEAT ASSEMBLY, BASE SEARS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 226652 1 SUSPENSION ASSY,C.E.AIR X X SEE PAGE 7-34 & 7-36 FOR FITMENT
2 226644 1 KIT,SERVICE,AIR VALVE X X
3 226645 1 KIT,SERVICE,ISOLATOR SHOCK X X
4 226737 1 KIT,SERVICE,AIR SPRING X X
5 226647 1 KIT,SERVICE,BEARING & ROLLERS X X
6 226648 1 KIT,SERVICE,ISOLATOR LATCH X X
7 226646 1 SHAFT,BEARING X X
8 226649 1 KIT,SERVICE,SUSPENSION SHOCK X X
9 226738 1 BELLOWS X X
10 226650 1 KIT,TETHER BELT X X
11 226651 1 KIT,SERVICE,BUMPER X X
12 T55224 1 BUMPER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-39
SECTION 7: FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

56 88

62

80
60 83
80

82

82

40

TD0005691-C
E17832302-B SH7-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-40
SECTION 7: FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
40 214354 1 COLUMN,STEERING X X SEE PAGE 7-42 FOR DETAILS
56 204600 1 STEERING WHEEL X X
60 176327 1 SPACER,STEERING COLUMN X X
62 101356 2 BOLT,HEXHD X X
80 100370 6 WASHER,HARDENED X X
82 100314 3 NUT,NYLOC X X
83 100090 1 SCREW,HEXHD X X
88 204438 1 CAP,STEERING WHEEL X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-41
SECTION 7: FRAME & BODY
STEERING COLUMN BREAKDOWN

4
2

18
19
3

20

22 21

6
23
14 13
13 12
12

8
11
23

10 15
9
7 16

25

17

TD0005555

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-42
SECTION 7: FRAME & BODY
STEERING COLUMN BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 214354 1 COLUMN,STEERING X X SEE PAGE 7-40 FOR FITMENT.
2 204111 1 GUARD, TELESCOPIC X X
3 227272 1 SUPPORT, C/W BEARING X X
4 204112 1 SCREW, ADJUSTING HANDLE X X
5 227263 1 RING, REDUCING X X
6 227268 1 BOOT, RUBBER X X
7 204170 1 BASE ASSEMBLY X X
8 204113 1 NUT,ADJUSTING HANDLE X X
9 205428 1 SPACER X X
10 227264 1 WASHER, SPECIAL X X
11 227270 1 PIN, TILT, STEERING X X
12 100390 2 CAPSCREW, CSK SOC HD X X
13 24M7250 2 WASHER X X
14 227269 2 INSERT, THREADED X X
15 224704 1 NUT, STEERING WHEEL X X
16 204115 1 SPACER, SPLINED X X
17 227271 1 SHAFT, UPPER STEERING X X
18 227266 1 CIRCLIP, INNER X X
19 227267 1 BEARING, NEEDLE X X
20 227265 1 PIN, PLASTIC X X
21 227273 1 SHAFT, LOWER C/W KNUCKLE X X
22 226657 1 CIRCLIP X X
23 205424 1 NUT X X
24 214176 1 ISOLATOR, STEERING COLUMN X X
25 216458 1 COULUMN, BASE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-43
SECTION 7: FRAME & BODY
CAB SOUND FOAM

37
57

57

35

37

38

39

36
34

TD0005827-B
E17832302-B SH8-8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-44
SECTION 7: FRAME & BODY
CAB SOUND FOAM

I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
34 214435 1 INSULATION,NOISE,LH,LOWER X X
35 214396 1 INSULATION,NOISE,DASHBOARD X X
36 214395 1 INSULATION,NOISE,LOWER,LH X X
37 214393 2 INSULATION,NOISE,OUTER FRONT X X
38 214392 1 INSULATION,NOISE,FIREWALL,RH X X
39 214391 1 INSULATION,NOISE,FIREWALL,LH X X
57 200653 2 CABLE TIE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-45
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0003548-C
E14832532-D SH1-2

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-46
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 264448 1 KIT,GASKET,HVAC SYSTEM X X
2 216463 3 ADAPTOR,VENT X X
3 216525 4 VENT,SWIVEL,HVAC X X
4 216236 1 VENT,BOX,COOLER X X
5 216216 1 HVAC UNIT X X SEE PAGE 7-50 FOR DETAILS
6 207175 2 ASSY,DRAIN TUBE,HVAC X X
7 204187 A/R AIRDUCT,FLEX X X
8 202346 1 AIRDUCT,FLEX X X
9 200871 22 CABLE TIE X X
10 100938 21 SCREW,COUNTERSUNK X X
11 206945 2 MTG,RUBBER X X
12 262449 1 KIT,GASKET,HVAC FRESH X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-47
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING

8
22
23

5 32
35

21
20
7 23

26
30
33
16
34

27
16

28 29
15
35
36
31
35 1
32 4

TD0003208-F
E14832532-D SH2-2

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-48
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 910264 1 INSULATION,HOSE,HVAC X X
4 241671 1 ASSY,HOSE,HVAC,UNIT,FWAL X X
5 241670 1 ASSY,HOSE,HVAC,DRY,UNIT X X
6 241669 1 ASSY,HOSE,HVAC,FWAL,DRY X X
7 218686 1 HOSE,RADIATOR X X
8 218686 1 HOSE,RADIATOR X X
15 207117 2 P-CLIP X X
16 206585 6 HEXSERT,OPEN X X
20 204043 1 RECEIVER DRIER X X
21 204042 1 SWITCH,BINARY PRESSURE X X
22 203908 4 P-CLIP X X
23 203588 4 CLAMP,HOSE X X
26 200050 2 CLAMP,HOSE X X
27 176177 1 PLATE,BULKHEAD,FIREWALL X X
28 176088 1 BKT,RECEIVER DRIER,HVAC X X
29 120679 2 ADAPTOR X X
30 100198 4 SCREW,HEXHD X X
31 100193 1 SCREW,HEXHD X X
32 100080 6 SCREW,HEXHD X X
33 100065 4 WASHER,SPRING X X
34 100062 4 WASHER,FLAT X X
35 100061 7 WASHER,FLAT X X
36 100054 1 WASHER,SPRING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-49
SECTION 7: FRAME & BODY
AIRCON UNIT BREAKDOWN

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-50
SECTION 7: FRAME & BODY
AIRCON UNIT BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
A 216216 1 HVAC UNIT X X SEE PAGE 7-46 FOR FITMENT.
1 226837 1 CASING ASSEMBLY X X
2 226050 1 SIDE COVER ASSY X X
3 226838 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE,ACTUATOR X X
5 226839 1 FLAPPER,FLOOR X X
6 226840 1 FLAPPER,DEFROST / DASH X X
7 226055 1 FLAPPER,FRESH AIR X X
8 226056 1 SUPPORT,COIL X X
9 226057 1 SUPPORT,BLOCK VALVE X X
11 226841 1 BRACKET MTG,FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY,24V X X
16 226842 1 RETAINER,AIRCON COIL X X
17 226843 1 THERMOSTAT X X
18 226844 3 CLIP,PANEL X X
19 226015 3 MOTOR ACTUATOR X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER X X
23 226013 3 SNAP BUSHING X X
25 226060 8 SCREW X X
26 100613 8 WASHER X X
27 226011 8 NYLON SPACER X X
28 226010 6 CONSTANT TENSION BAND CLAMP X X
29 226006 1 HOSE,HEATER,60MM LONG X X
30 226006 1 HOSE,HEATER,325MM LONG X X
31 226009 2 STUD BAIL STYLE X X
32 226008 2 RETAINER X X
33 226007 2 RECEPTACLE X X
34 101129 2 BOLT,HEXHD X X
35 220635 1 BLOCK VALVE X X
40 220765 2 O-RING X X
41 226006 1 HEATER HOSE X X
42 226005 2 NYLON SPACER X X
45 226016 1 MOTORIZED VALVE ASSY X X
50 226280 1 RELAY BOARD X X
51 226846 1 WIRING HARNESS X X
61 200061 2 CLAMP,PIPE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-51
SECTION 7: FRAME & BODY
HVAC SYSTEM, FRONT CHASSIS

11 17
5
12
32

32 28
28
28 34
32
12 28
17

4
35 34
29 31 32 28
35 29 32 28 11
22 1
18 36 3
28
13 27 28
28 37
23
34 28 6
30 32
29
14 36 29
28 31 24
9
17 2 16
28 38
32 29 40
31 19
8 15
20

40 35 7
33
29 33
40 26
25 29 21
31 40 10
39
29
31

TD0003212-A
E14832531-B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-52
SECTION 7: FRAME & BODY
HVAC SYSTEM, FRONT CHASSIS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 241674 1 HOSE,HVAC,COMP,COND X X
2 241673 1 HOSE,HVAC,COND,FWALL X X
3 241672 1 ASSY,HOSE,HVAC,F/WAL,COMP X X
4 216373 1 CLAMP,RUBBER X X
5 216372 1 CLAMP,RUBBER X X
6 216366 1 ADAPTOR,COMPRESS,HVAC X X
7 216365 1 PIPE,CONDENSOR,AC X X
8 216364 1 PIPE,CONDENSOR,AC X X
9 207908 1 CLAMP,RUBBER X X
10 207213 4 MTG,RUBBER,CONDENSER,HVAC X X
11 207044 2 CLAMP,ALU X X
12 207043 2 CLAMP,ALU X X
13 207018 1 CLAMP,ALUM X X
14 207017 1 CLAMP,ALUM X X
15 206979 1 CONDENSER,AIR-CON X X
16 206945 2 MTG,RUBBER X X
17 206829 6 SPACER,CLAMP,ALUM X X
18 203975 1 PROTECTOR,HOSE STRAP ON X X
19 203764 1 P-CLIP X X
20 201439 1 P-CLIP X X
21 201419 2 P-CLIP X X
22 200653 3 CABLE TIE X X
23 187336 1 BKT,RUBBER CLAMP X X
24 187225 1 MTG,ELEC HARNESS/HVAC X X
25 186978 1 BKT,FNT,HVAC HOSES X X
26 176589 1 BKT,P-CLIP,AIRCON X X
27 175041 1 MTG ARM,HOSE RUBBER,CAB X X
28 100548 24 WASHER,HARDENED X X
29 100370 18 WASHER,HARDENED X X
30 100364 1 SCREW,HEXHD X X
31 100314 11 NUT,NYLOC X X
32 100312 14 NUT,NYLOC X X
33 100310 2 NUT,NYLOC X X
34 100198 6 SCREW,HEXHD X X
35 100089 6 SCREW,HEXHD X X
36 100084 6 BOLT,HEXHD X X
37 100083 2 SCREW,HEXHD X X
38 100081 1 SCREW,HEXHD X X
39 100080 1 SCREW,HEXHD X X
40 100061 4 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-53
SECTION 7: FRAME & BODY
FRONT CHASSIS & MISCELLANEOUS PARTS

9
15 5
24

30
18 1
23
19 29
4 18
19 22
32
11 28
34 21 12
24 20
33 13
24 3
2
31
14 25

22
26 6
20
16 21
24 20
27
20
10
16

17
35

28
35
7
35
28

8
35
17
E14816101-G
TD0003542-D

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-54
SECTION 7: FRAME & BODY
FRONT CHASSIS & MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 187272 1 FRAME,S/TNK,BON/CATCH X X
2 186040 1 MTG,BRACKET,HYD PLATE X X
3 186036 2 CHANNEL, STRAP SUPPORT X X
4 184613 1 MTG,REAR,P/SHAFT,GUARD X X
5 184612 1 MTG,FRONT,P/SHAFT,GUARD X X
6 182371 1 CHASSIS,FRONT X X
7 178747 1 MTG PLT,HOSES,F/CHASSIS X X
8 178746 1 MTG PLT,EXHAUST,F/CHASSIS X X
9 174677 1 GUARD,PROP SHAFT X X
10 174497 1 MTG,CAB,FRONT RIGHT X X
11 174496 1 MTG,CAB,FRONT LEFT X X
12 174490 2 MTG,FUEL TANK,BATT BOX X X
13 173482 1 MTG,NUMBER PLATE X X
14 161913 8 BOS, STRAP, F/CHASSIS X X
15 100945 8 SCREW,HEXHD X X
16 100653 8 NUT,STOVER X X
17 100569 4 SCREW,HEXHD X X
18 100548 16 WASHER,HARDENED X X
19 100536 8 WASHER,HARDENED X X
20 100532 16 WASHER,HARDENED X X
21 100491 8 SCREW,HEXHD X X
22 100424 8 WASHER,HARDENED X X
23 100415 4 NUT:NYLOC X X
24 100370 32 WASHER,HARDENED X X
25 100364 2 SCREW,HEXHD X X
26 100316 4 NUT,NYLOC X X
27 100314 16 NUT,NYLOC X X
28 100312 12 NUT,NYLOC X X
29 100212 4 BOLT X X
30 100198 8 SCREW, HEXHD X X
31 100147 2 WASHER,FLAT X X
32 100146 4 SCREW,HEXHD X X
33 100091 2 SCREW,HEXHD X X
34 100090 6 SCREW,HEXHD X X
35 100062 8 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-55
SECTION 7: FRAME & BODY
FRONT SUSPENSION

16

14
6

5
2 14

17

6
15
13

13
10

13
4 3
15

11
12
9
10
13
7
13
15

TD0003539 B
E14816102 B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-56
SECTION 7: FRAME & BODY
FRONT SUSPENSION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 263898 2 ASSY,TRI-LINK,SPHERICAL X X SEE PAGE 7-58 FOR DETAILS
2 230356 1 CYL,SUSP.STRUT,LHS X X SEE PAGE 7-62 FOR DETAILS
3 230355 1 CYL,SUSP.STRUT,RHS X X SEE PAGE 7-62 FOR DETAILS
4 206364 1 LINK,DRAG X X
5 206071 2 SHOCK MAT X X
6 183634 2 PLT,STOP CLAMP X X
7 178169 8 SHIM,AXLE SPACING X X
8 161016 4 BOSS X X
9 101326 4 BOLT,HEXHD X X
10 100887 20 CAPSCREW,SOCHD X X
11 100777 4 NUT,HEXAGON X X
12 100547 4 WASHER,FLAT,HARDENED X X
13 100532 32 WASHER,HARDENED X X
14 100370 16 WASHER,HARDENED X X
15 100322 16 NUT,HEX X X
16 100314 8 NUT,NYLOC X X
17 100089 8 SCREW X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-57
SECTION 7: FRAME & BODY
TRI-LINK SPHERICAL BEARING ASSEMBLY

2
3

TD0003240-D
263898 - B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-58
SECTION 7: FRAME & BODY
TRI-LINK SPHERICAL BEARING ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 214231 1 SPHERICAL BRG,2 BOLT X X
2 206074 3 SPHERICAL BRG,2 BOLT X X SEE PAGE 7-60 FOR DETAILS
3 187497 1 LINK,BASE,SPHERICAL X X
4 187496 1 LINK,TOP,SPHERICAL X X
5 161016 2 BOSS X X
6 101188 2 CAPSCREW,SOCHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-59
SECTION 7: FRAME & BODY
SPHERICAL BEARING BREAKDOWN

206074
TD0004788

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-60
SECTION 7: FRAME & BODY
SPHERICAL BEARING BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 206074 2 SPHERICAL BRG,2 BOLT X X SEE PAGE 7-58 FOR FITMENT
2 206075 3 SPACER,SPHERICAL BRG X X
3 202599 1 RING,SNAP X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-61
SECTION 7: FRAME & BODY
SUSPENSION STRUT BREAKDOWN

12

20*
19*
16*
18*
16*

15

22*
21* 17*
24
23* 25 5*
1
14 17*
3 6
10
26 4

25

13

11

Note:
All items marked with *
8 form part of Seal Kit
140653 TD0004458 B
230355 D & 230356 D

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-62
SECTION 7: FRAME & BODY
SUSPENSION STRUT BREAKDOWN

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 230356 1 CYL,SUSP.STRUT,LHS X X REFER TO PAGE 7-56 FOR FITMENT
A 230355 1 CYL,SUSP.STRUT,RHS X X REFER TO PAGE 7-56 FOR FITMENT
1 290416 1 ASSY,MAGNET CARRIER,STRUT X X
2 217599 1 CLAMP,HOSE X X
3 210696 1 CAP,VALVE CYL SUSPSTRUT X X
4 210695 1 VALVE,CYL SUSPSTRUT X X
5 208287 2 GUIDE,TAPE,PISTON,PTFE X X *
6 207340 1 DECAL,SUSPENSION CYLINDER X X
7 206287 1 BELLOW,RUBBER X X
8 206074 2 SPHERICAL BRG X X
9 200050 1 CLAMP,HOSE X X
10 191332 1 ASSY,PISTON,SUSP.STRUT X X
11 190742 1 PLUG,HEX HEAD X X
12 184058 1 ASSY,ROD,SUSP.STRUT X X
13 183647 1 BARREL,SUSP.STRUT X X
14 174554 1 GUARD,SUSP.STRUT VALVE X X
15 161462 1 NECKBUSH,SUSP.STRUT X X
16 140703 2 W/BAND,ROD X X *
17 140644 2 GUIDE,TAPE,PISTON,PTFE X X *
18 140643 1 SEAL,ROD X X *
19 140513 1 SEAL,ROD X X *
20 140440 1 SEAL,WIPER X X *
21 140416 1 RING,BACK UP X X *
22 140353 1 O RING X X *
23 140115 1 O RING X X *
24 101080 6 WASHER,HARDENED X X
25 101079 8 CAPSCREW,SOCHD X X
26 100893 2 SCREW,BUTTON HEAD X X
- 140653 1 KIT,SEAL,SUSP.STRUT X X INCLUDES ITEMS MARKED (*)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-63
SECTION 7: FRAME & BODY
BONNET ASSEMBLY

29 2
34

32
27

21 39 33 1
38
32 6
22 5
39
33

31
30
20
18
28
31
30
20

17
28

TD0004208-A
264427-B SH1-2

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-64
SECTION 7: FRAME & BODY
BONNET ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL X X
SEE PAGE 7-68 FOR MISC. PARTS.
1 218999 1 RUBBER,SEAL,BONNET X X
2 218690 1 BONNET,SHELL X X
5 207861 1 PLT,RUBBER,BONNET SEAL X X
6 206439 1 HANDLE,CAB INTERIOR X X
7 204122 2 RUBBER,PROG.BUMP STOP X X
17 183496 1 HINGE,BONNET,LHS X X
18 183200 1 HINGE,BONNET,RHS X X
20 176519 2 PLT,BONNET MTG,HINGE X X
21 175066 2 MTG,STRUT,BONNET X X
22 100994 2 CAPSCREW X X
27 100548 12 WASHER,HARDENED X X
28 100456 8 CAPSCREW,CSK X X
29 100424 2 WASHER,HARDENED X X
30 100370 8 WASHER,HARDENED X X
31 100314 9 NUT,NYLOC X X
32 100312 16 NUT,NYLOC X X
33 100310 16 NUT,NYLOC X X
34 100288 2 NUT,HEXAGON X X
38 100062 12 WASHER,FLAT X X
39 100061 15 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-65
SECTION 7: FRAME & BODY
BONNET ASSEMBLY (CONTINUED)

32

31 27
14
36
23
11
39 26
38
32

10 27
13 15
4 24

12 11
33 25
39
33

16

9 35
37

19
8
33
3

TD0004394-A
264427-B SH2-2

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-66
SECTION 7: FRAME & BODY
BONNET ASSEMBLY (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
3 218315 1 HANDLE,PADDLE,BONNET X X
4 216626 1 SPRING,T,BONNET CATCH X X
8 201509 1 LATCH,GASKET X X
9 200779 1 TIE ROD,END,WITH CLIP X X
10 200779 1 TIE ROD,END,WITH CLIP X X
11 187690 2 PLT,TONGUE,BONNET CATCH X X
12 187688 1 LINK,BONNET CATCH X X
13 187634 1 LINKAGE,BONNET X X
14 187633 1 MTG,BONNET CATCH X X
15 187632 1 HOUSING,BONNET CATCH X X
16 186229 1 PLT,GUIDE,ROD,BONNET X X
19 178967 1 PLT,BOX,PADHANDLE,TRIMARK X X
23 100757 1 SCREW,HEXHD X X
24 100731 4 SCREW X X
25 100684 1 BOLT,HEXHD X X
26 100569 4 SCREW,HEXHD X X
27 100548 12 WASHER,HARDENED X X
31 100314 9 NUT,NYLOC X X
32 100312 16 NUT,NYLOC X X
33 100310 16 NUT,NYLOC X X
35 100220 4 CAPSCREW,SOCHD X X
36 100064 1 WASHER,FLAT X X
37 100063 4 WASHER,HARDENED X X
38 100062 12 WASHER,FLAT X X
39 100061 15 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-67
SECTION 7: FRAME & BODY
BONNET & MISCELLANEOUS PARTS

1
23
18
5

18
15

24

19
2
12
15
18
9 6
2 18
19
23
20

TD0003688 C
E9836103 SH1-2 I

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-68
SECTION 7: FRAME & BODY
BONNET & MISCELLANEOUS PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL D# P&A X X
SEE PAGE 7-64
1 NSI 1 KIT,BONNET ASSY X X
2 221760 4 CIRCLIP:EXTERNAL X X
5 208072 2 STRAP,BONNET X X
6 207606 2 GASSTRUT,BONNET X X
9 183201 2 HINGE,CHASSIS(BONNET) X X
12 161055 2 PIN,BONNET HINGE X X
15 100655 4 NUT,STOVER X X
18 100424 8 WASHER,HARDENED X X
19 100370 12 WASHER,HARDENED X X
20 100314 6 NUT,NYLOC X X
23 100119 4 BOLT,HEXHD X X
24 100364 6 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-69
SECTION 7: FRAME & BODY
BONNET CATCH BREAKDOWN

10

22

16

13
11

14

17
3
8

17

21

26
25
11

13

16

TD0003689 B
E9836103 SH2-2 I

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-70
SECTION 7: FRAME & BODY
BONNET CATCH BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
3 218855 2 PAD,GUIDE BONNET X X
4 216625 1 SPRING,C,BONNET CATCH X X
7 187689 1 PEG,BONNET CATCH X X
8 186347 1 PLT,GUIDE BONNET X X
10 173802 1 CUP,BONNET CATCH X X
11 172043 2 WASHER,RUBBER X X
13 101301 2 WASHER,FLAT,BONNET CATCH X X
14 100731 4 SCREW,HEXHD X X
16 100654 2 NUT,STOVER X X
17 100548 8 WASHER,HARDENED X X
21 100312 4 NUT,NYLOC X X
22 100293 1 NUT,HEXAGON X X
25 100083 6 SCREW,HEXHD X X
26 100062 6 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-71
SECTION 7: FRAME & BODY
GRILL MISCELLANEOUS PARTS

TD0004870 - B
E14816115 - D

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-72
SECTION 7: FRAME & BODY
GRILL MISCELLANEOUS PARTS

I Vin Series
Q 66
T
PART No. T DESCRIPTION xx REMARKS
E From:
Y 46
M To:
1 910241-834L 1 PINCHWELD,BOOTSEAL X X 932MM LONG
2 910241-828L 2 PINCHWELD,BOOTSEAL X X 828MM LONG
3 910241-50L 2 PINCHWELD,BOOTSEAL X X 50MM LONG
4 910241-40L 2 PINCHWELD,BOOTSEAL X X 40MM LONG
5 910241-120L 2 PINCHWELD,BOOTSEAL X X 120MM LONG
6 216954 1 SEAL,PNEUM PIPE,GRILL X X
7 216850 1 SEAL,BOTTOM,RAD X X
8 216062 2 SEAL,SIDE,BONNET X X
9 216060 1 SEAL,TOP,BONNET X X
10 214121 1 SEAL,AIRCON PIPE,GRILL X X
11 204708 1 PLT,PERFORATED,GRILL X X
12 187930 1 PLT,SEAL,RAD,TOP X X
13 187929 1 PLT,SEAL,RAD,RHS X X
14 187928 1 PLT,SEAL,RAD,LHS X X
15 187452 1 MTG,PIPE,COMPRESSOR X X
16 187226 1 FRAME,GRILL X X
17 176204 1 PLT,MTG,TOP,CONDENSOR X X
18 101307 6 WASHER,FLAT X X
19 100730 4 BOLT,HEXHD X X
20 100421 4 WASHER,FENDER X X
21 100370 28 WASHER,HARDENED X X
22 100364 4 SCREW,HEXHD X X
23 100314 4 NUT,NYLOC X X
24 100310 4 NUT,NYLOC X X
25 100089 26 SCREW X X
26 100061 4 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-73
SECTION 7 : FRAME & BODY
BELLY PLATE

11
9

3 12
10

4
10
15

10

14

12

10
5
10 11

9
14
TD0005024
E9836107 SH 1-2 H

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-74
SECTION 7 : FRAME & BODY
BELLY PLATE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 221760 4 CIRCLIP:EXTERNAL X X
2 183201 4 HINGE,CHASSIS(BONNET) X X
3 181522 1 ASSY,BELLY PLATE X X
4 174449 1 PLATE,COVER,BELLY,LHS X X
5 174448 1 PLATE,COVER,BELLY,RHS X X
6 174446 2 PLATE,BELLY,FRONT X X
7 161055 2 PIN,BONNET HINGE X X
8 161054 4 SHIM,4MM,BELLYPLT,FRONT X X
9 100945 18 SCREW,HEXHD X X
10 100424 14 WASHER,HARDENED X X
11 100370 34 WASHER,HARDENED X X
12 100316 7 NUT,NYLOC X X
13 100314 16 NUT,NYLOC X X
14 100212 7 BOLT X X
15 100123 4 CAPSCREW X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-75
SECTION 7: FRAME & BODY
MUDGUARDS & MISCELLANEOUS PARTS

30
4
24
32
12 33 14
28
19

19
23

9
11
8

31
24 22 20
30 22
17 6
10 22
22
7 26 1
16
21
25
24 5
15
18 24 13
29 19
28
3

23
19

27
33

33
32

TD0003695-F
E9836117-R

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-76
SECTION 7: FRAME & BODY
MUDGUARDS & MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 64
M To:
1 214616 1 NONSLIP,MUDGUARD,RHS X X
2 214617 1 NONSLIP,MUDGUARD,LHS X X
3 216963 1 EXTENSION,MUDGUARD,RHS X X
4 216964 1 EXTENSION,MUDGUARD,LHS X X
5 207521 2 MUDFLAP,MUDGUARD X X
6 207520 2 MUDFLAP,MUDGUARD STUT X X
7 206767 4 STRAP,STEP RUBBER CONNECTOR X X
8 204374 2 REFLECTOR,AMBER,BOLT ON X X
9 187789 2 HANDRAIL,MUDGUARD,RHS X X
10 187782 2 MTG,STEP,BOTT,M/GUARD X X
11 187781 2 MTG,STEP,MID,M/GUARD X X
12 187779 2 STEP,BOTTOM,M/GUARD X X
13 187754 1 MUDGUARD,RHS X X
14 187753 1 MUDGUARD,LHS X X
15 187750 2 STEP,BOTTOM,M/GUARD X X
16 186806 2 PLT,SANDWICH,MUDGUARD X X
17 176534 4 STIFFENER,MUDFLAP,STRUT X X
18 173964 8 PLT,BACKING,STEP STRAP,BTM X X
19 101301 24 WASHER,FLAT X X
20 100731 12 SCREW,HEXHD X X
21 100569 6 SCREW,HEXHD X X
22 100548 36 WASHER,HARDENED X X
23 100415 12 NUT,NYLOC X X
24 100370 68 WASHER,HARDENED X X
25 100314 34 NUT,NYLOC X X
26 100312 12 NUT,NYLOC X X
27 100310 18 NUT,NYLOC X X
28 100146 12 SCREW,HEXHD X X
29 100090 16 SCREW,HEXHD X X
30 100086 18 SCREW,HEXHD X X
31 100083 6 SCREW,HEXHD X X
32 100081 18 SCREW,HEXHD X X
33 100061 36 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-77
SECTION 7: FRAME & BODY
BATTERY BOX & MISCELLANEOUS PARTS

22
20 10
8
12 20
27
30
27 32 23
34 33
13
33
26
28 26
18 34
31
14 34
31
6
7
17
34 21 24
31

11
3
22
9
20
5

25
24

16 24
11 29

25
24
1
29
24
19
24
25

24
29 TD0005744-C
E17832105-C

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-78
SECTION 7: FRAME & BODY
BATTERY BOX & MISCELLANEOUS PARTS

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 910321 1 STRIP,GROMMET,1.6-4X8.5,BLACK X X
2 910223 1 PINCHWELD:LARGE 8MMX15MM X X
3 214618 1 NONSLIP,REAR,B/BOX X X
4 214619 1 NONSLIP,TOP LID,B/BOX X X
5 214620 1 NONSLIP,FRONT,BATTERY BOX X X
6 207375 1 BOLT,STRIKER X X
7 207366 1 LATCH,LH X X
8 207206 1 HANDLE,PADDLE,BATT BOX X X
9 206494 1 COVER,HEADLIGHT,LHS X X SEE PAGE 7-82 FOR DETAIL
10 206415 2 HINGE,EXTERIOR X X
11 204374 2 REFLECTOR,AMBER,BOLT ON X X
12 201509 1 LATCH,GASKET X X
13 187541 1 PLT,DOOR OPEN LOCK X X
14 187191 1 DOOR,BATTERY BOX X X
15 187189 1 LID,TOP,BATTERY BOX X X
16 184832 1 BOX,BATTERY X X
17 178799 1 WASHER,MACHINED X X
18 173969 1 LINK,LOCK,BATTERY BOX X X
19 173837 1 MTG,BOTTOM,F/TANK,B/BOX X X
20 100878 24 WASHER,FENDER X X
21 100617 1 NUT,NYLOC X X
22 100608 16 CAPSCREW X X
23 100569 1 SCREW,HEXHD X X
24 100424 21 WASHER,HARDENED X X
26 100316 10 NUT,NYLOC X X
27 100312 2 NUT,NYLOC X X
28 100310 10 NUT,NYLOC X X
29 100273 4 SCREW,HEXHD X X
31 100212 10 SCREW,HEXHD X X
32 100198 1 SCREW,HEXHD X X
33 100080 6 SCREW,HEXHD X X
34 100063 4 WASHER,FLAT X X
35 100062 3 WASHER,FLAT X X
36 100061 8 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-79
SECTION 7: FRAME & BODY
NOSE BOX & MISCELLANEOUS PARTS

5
1

11

19
15
13
15 14
16 7
22
19 17
15
6 18
13 21
2 20
15 22 9
12 17
16
15 8 4
16
3

10

TD0005912-A
E16811118-C

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-80
SECTION 7: FRAME & BODY
NOSE BOX & MISCELLANEOUS PARTS

I Pin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 214621 1 NONSLIP,REAR,F/TANK X X
2 207375 1 BOLT,STRIKER,TRIMARK X X
3 207365 1 LATCH:RH,TRI-MARK X X
4 206861 1 HANDLE,PADDLE,BONNET X X
5 206495 1 COVER,HEADLIGHT,RHS X X SEE PAGE 7-82 FOR DETAIL.
6 206465 1 STRUT,CAB X X
7 206415 2 HINGE,EXTERIOR X X
8 204374 1 REFLECTOR,AMBER,BOLT ON X X
9 201509 1 LATCH,GASKET X X
10 176718 1 DOOR, UTILITY BOX X X
11 176717 1 BOX, UTILITY X X
12 173969 1 LINK,LOCK,BATTERY BOX X X
13 173837 1 MTG,BOTTOM,F/TANK,B/BOX X X
14 100810 12 SCREW,CSK SLT.HD S/STEEL X X
15 100424 21 WASHER,HARDENED X X
16 100316 11 NUT,NYLOC X X
17 100310 14 NUT,NYLOC X X
18 100273 4 SCREW X X
19 100212 10 BOLT X X
20 100080 2 BOLT X X
21 100063 4 WASHER,HARDENED X X
22 100061 14 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV B


7-81
SECTION 7: FRAME & BODY
COVER, HEADLIGHT BREAKDOWN

1
3

TD0004318
206494 - E
206495 - E

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-82
SECTION 7: FRAME & BODY
COVER, HEADLIGHT BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 206494 1 COVER,HEADLIGHT,LHS X X SEE PAGE 7-78 & 7-80 FOR FITMENT
1 206495 1 COVER,HEADLIGHT,RHS X X SEE PAGE 7-78 & 7-80 FOR FITMENT
2 100111 1 SCREW, HEXHD X X
3 100148 1 WASHER, FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-83
SECTION 7: FRAME & BODY
FUEL TANK AND MISCELLANEOUS PARTS

1 5

4
10 7

4 2
8 11
10
12

TD0003142-C
E14816104-D

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


7-84
SECTION 7: FRAME & BODY
FUEL TANK AND MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 221669 1 BREATHER,FILTER X X
2 208629 1 CAP,DIESEL FILLER X X SEE PAGE 7-86 FOR DETAIL
3 208232 1 GASKET,CORK,DIESEL TANK X X
4 200062 2 CLAMP X X
5 186476 1 BKT,BREATHER,FUEL TANK X X
6 184479 1 LID,MAIN DIESEL ACCESS X X
7 130001 1 HOSE,PUSHLOCK X X
8 121188 1 ELBOW X X
9 120396 1 PLUG,CLOSURE HEX SOCKET HD X X
10 120161 2 ADAPTOR,BARBED HOSE X X
11 100731 12 SCREW X X
12 100548 12 WASHER,HARDENED X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


7-85
SECTION 7: FRAME & BODY
CAP, DIESEL FILLER BREAKDOWN

2 1

BOTTOM VIEW TOP VIEW

TD0004319-A
208629

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


7-86
SECTION 7: FRAME & BODY
CAP, DIESEL FILLER BREAKDOWN

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 208629 1 CAP,DIESEL FILLER X X SEE PAGE 7-84 FOR FITMENT
2 140542 1 SEAL, CAP, DIESEL FILLER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-87
SECTION 7: FRAME & BODY
ARTIC JOINT BEARING ASSEMBLY

21

17

15 1

16

5
9

4
19

20
10
3

12
2

13

18
8 12

18 14
11

11

18

7
12

18

6
12

TD0003696 C
E9836200 SH1-2 E

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


7-88
SECTION 7: FRAME & BODY
ARTIC JOINT BEARING ASSEMBLY

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 261891 2 PIN ASSY,ARTIC LOCK X X
2 187885 1 PIN ASSY,FLOAT ARTIC X X
3 187011 4 BUSH,PIN RETAINING X X
4 173275 2 SHIM,FIXED ARTIC X X
5 172976 1 LOCK,ARTICULATED X X
6 162347 1 PIN,FIXED,TOP ARTIC X X
7 162346 2 PLT:COVER-FLOAT ARTIC X X
8 162345 2 PLT:COVER-FIXED ARTIC X X
9 161685 1 MTG PLT:FIXED ARTIC X X
10 160706 1 SLEEVE,FIXED ARTIC X X
11 150137 2 ASSY,BEARING,ARTIC HITCH X X
12 140720 4 O RING,NEOPRENE X X
13 140602 2 SEAL,OIL,DOUBLE LIP X X
14 140303 2 SEAL,OIL X X
15 100888 4 CAPSCREW,SOCHD X X
16 100461 8 CAPSCREW X X
17 100370 1 WASHER,HARDENED X X
18 100225 32 CAPSCREW X X
19 100212 4 SCREW,HEXHD X X
20 100148 4 WASHER,FLAT X X
21 100089 1 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV A


7-89
SECTION 7: FRAME & BODY
REAR CHASSIS MISCELLANEOUS PARTS

35 35 35
36 36 36

1
10 7
8
6 6 6
DETAIL A DETAIL B DETAIL C

11
13
36
35
26
14
2 36
DETAIL D

36 33
31 28
11
12
36 5
35 28 4
15 33
DETAIL E 28
9 25

17
27
32

E17818110-A
TD0006042-0

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-90
SECTION 7: FRAME & BODY
REAR CHASSIS MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 208771 1 GROMMET X X
2 203923 1 GROMMET X X
3 202686 1 GRIP X X
4 186941 1 MTG,PLT,ARTIC PROTEC X X
5 186919 1 PLT,MTG,B/HEAT CVR X X
6 186706 3 ASSY,COVER,BOTTOM X X
7 186705 1 ASSY,COVER,RHS X X
8 186704 1 ASSY,COVER,LHS X X
9 186703 2 RUBBER,SUSP CAVITY,RHS X X
10 186699 1 COVER,TOP,F/OSCIL X X
11 186698 2 BACK,COVER,REAR,F/OSCIL X X
12 186697 1 COVER,REAR,RHS,F/OSCIL X X
13 186696 1 COVER,REAR,LHS,F/OSCIL X X
14 186695 2 STRAP,F/OSCIL,CROSS PLT X X
15 186693 2 RUBBER,SUSP CAVITY,LHS X X
16 186691 2 SHIM,BIN SUPPORT POLE X X
17 184976 1 CHASSIS,REAR X X
18 184314 1 ASSY,BIN POLE X X
19 178141 4 SHIM,BIN SUPPORT POLE X X
20 176490 4 SHIM,BIN SUPPORT POLE X X
21 170489 2 SAW CYL.WASHER X X
22 162242 1 PIN BIN STAY X X
23 130049 4 HOSE,CLEAR X X
24 100989 1 SCREW,HEXHD X X
25 100617 2 NUT,NYLOC X X
26 100569 8 SCREW,HEXHD X X
27 100536 8 WASHER,HARDENED X X
28 100424 6 WASHER,HARDENED X X
29 100370 2 WASHER,HARDENED X X
30 100314 1 NUT,NYLOC X X
31 100312 8 NUT,NYLOC X X
32 100128 8 SCREW,HEXHD X X
33 100111 4 SCREW,HEXHD X X
34 100085 2 SCREW X X
35 100082 10 SCREW X X
36 100062 26 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-91
SECTION 7: FRAME & BODY
REAR SUSPENSION MISCELLANEOUS PARTS

12

13

1 17
14
9
4

13
14
14 6
17 8
14
13

TD0005694
E17810111 SH1-3

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-92
SECTION 7: FRAME & BODY
REAR SUSPENSION MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 264920 2 ASSY,WALKING BEAM X X
4 206626 8 LINK,DRAG X X
6 201556 4 BEARING,CONICAL,RUBBER X X
8 183003 2 TAPER PLUG, WALKING BEAM X X
9 178169 4 SHIM,AXLE SPACING X X
12 161016 8 BOSS X X
13 100887 38 CAPSCREW,SOCHD X X
14 100532 54 WASHER,HARDENED X X
17 100322 24 NUT,HEX X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-93
SECTION 7: FRAME & BODY
REAR SUSPENSION MISCELLANEOUS PARTS

18
16 19
7 5

16 11
20 2 10
21 11
16 3

15

5 MIDDLE AXLE

REAR AXLE

TD0005755
E17816110 SH3-3

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-94
SECTION 7: FRAME & BODY
REAR SUSPENSION MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
2 216562 4 CHAIN TIE,AXLE X X
3 216482 4 SANDWICH BLOCK,AXLE MTG X X
5 206071 4 SHOCK MAT X X
7 187674 4 PLT,SPACER,AXLE X X
10 172806 4 SHIM X
10 172806 10 SHIM X
11 170548 8 PLT,LOCK,AXLE X X
15 100506 8 CAPSCREW,SOCHD X X
16 100424 48 WASHER,HARDENED X X
18 100316 16 NUT,NYLOC X X
19 100225 8 CAPSCREW X X
20 100119 16 BOLT,HEXHD X X
21 100111 16 SCREW,HEXHD X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-95
SECTION 7: FRAME & BODY
BIN MISCELLANEOUS PARTS

20

38 44

23 40
35
43
38
36
13 33 42
31 28 18
9 35
26 41 29 2
46 35
32 3 17 16
7 15 22
12 34 21
46 19 4
11 11
8 39
10
46 45
1
32 34 39
46 37
13

27 6
25
24
33 14
35
35 14 30
24
5

-EXPLODED VIEW OF TIP CYL MTG ARRANGEMENT-

TD0005236-C
E16811112-F

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-96
SECTION 7: FRAME & BODY
BIN MISCELLANEOUS PARTS

I Vin Series
Q 6 6
T
PART No. T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
1 BN001683 2 Mat,Shock,Rear,Bin X X
2 208383 2 Mudflap,Bin Mounted X X
3 214601 2 Decal,Red Reflector X X
4 206071 2 Shock Mat X X
5 203990 2 Nipple, Grease X X
6 201499 2 Circlip,Internal X X
7 200038 2 Nipple,Grease Strt X X
8 191187 2 Shim, Pad, Bin X X
9 187869 2 LT/Guard Outer Bin X X
10 187868 1 LT/Guard Mid Bin X X
11 187867 2 Spacer, Light, Bin X X
12 187866 1 Mtg, Light, Mid Bin X X
13 187865 4 Mtg, Light, Outer Bin X X
14 187223 4 Lock Plt X X
15 187184 4 Shim X X
16 187183 6 Shim X X
17 187182 2 Plt Guard Bin X X
18 187181 2 Plt Mudflap Mtg X X
19 186372 2 Shim, Pad, Rear Bin X X
20 184196 1 Bin, Ribless X X
21 172806 2 Shim X X
22 172805 6 Shim X X
23 166688 4 Boss X X
24 162396 4 Spacer, Tip Cylinder X X
25 162395 2 Pin, Tip Cylinder X X
26 161025 4 Bush, Bin Pivot X X
27 150226 2 Bearing, Spherical X X
28 101228 2 Washer Profiled X X
29 100985 2 Screw, Hexhd X X
30 100927 2 Bolt, Hexhd X X
31 100868 4 Washer X X
32 100757 6 Bolt, Hexhd X X
33 100954 6 Nut, Stover X X
34 100618 6 Nut Nyloc X X
35 100536 14 Washer Hardened X X
36 100532 2 Washer Hardened X X
37 100506 8 Capscrew X X
38 100424 24 Washer, Hardened X X
39 100370 16 Washer, Hardened X X
40 100316 12 Nut, Nyloc X X
41 100293 2 Nut, Hexhead X X
42 100258 2 Screw, Hexhead X X
43 100139 4 Bolt, Hexhead X X
44 100114 12 Screw, Hexhead X X
45 100086 8 Screw, Hexhead X X
46 100061 12 Washer, Flat X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-97
SECTION 7: FRAME & BODY
BIN PIVOT MISCELLANEOUS PARTS

1
6
5

TD0003705 C
E9836116 SH1-2 F

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-98
SECTION 7: FRAME & BODY
BIN PIVOT MISCELLANEOUS PARTS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 187011 2 BUSH,PIN RETAINING X X
2 184327 1 PIN,ASSY,BIN PIVOT X X
3 184326 1 PIN ASSY, PIVOT, ROD SENSOR X X
4 140169 4 O RING X X
5 100211 2 SCREW X X
6 100148 2 WASHER,FLAT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


7-99
SECTION 7: FRAME & BODY
DECAL, SHEET 1

FACTORY END-OF-LINE DANGER WARNING WARNING


PRE-DELIVERY INSPECTION Serious injury or
MACHINE SERIAL NO. : ________________
death can result
from contact with
4 NO ETHER
DATE OF INSPECTION : ________________ electric lines. 7 Fire / explosion
Never move any hazard.
207290-A
END-OF-LINE part of unit or load
SIGN OFF BY : ________________________ Open flame in
closer than:
3m[10FT] plus twice
Air intake.
P.D.I. SIGN OFF BY : ___________________
the line insulator
length to an 3 Avoid crushing
Do not jump
207306-B

201886
electric line. if machine tips WARNING
GREASE 6
1 POINT 5 PRESSURISED GAS
8 2 USE 207304
18 Avoid injury from escaping
fluid. Refer to Operator’s
SEAT 207302 Manual for correct removal,
BELT installation and maintenance
procedure. Typical unladen
207191 207192
10 WARNING working pressure:
4800 kPa (700 PSI).
207310-A
9 20 7340- B

WARNING
SPRING UNDER
PRESSURE
2 0733 1 - B

13 21 20 7350 - A

WARNING WARNING
WARNING 14 DANGER 12 AVOID INJURY

Crushing injury may result in


Ensure propshaft
hinge area if machine is turned. guards are in
Make sure people are clear of HYDRAULIC
machine before starting engine
or moving steering wheel. OIL 19 place at all times
Attach locking bar before
performing service near center LEVEL 2073 50- A

of machine or transporting on 20 7349 -A

a truck.

20733 6 - A 207348 20
WARNING
R134a
17 Refrigerant
STAY CLEAR
AVOID DEATH
WARNING 16 PAG Operator may
24 Start only from seat
Lubricant 22 reverse the
CAUTION in park or neutral. machine.
This instructional seat has been provided only
Starting in gear kills. 207381
20 7337- B

for training operators or to diagnose machine


problems. Keep all other riders off this machine.
25
207408-B

Always wear your seat belt.


207339 15
26
27 IMPORTANT
EMERGENCY EXIT 23 IMPORTANT
Use tool to break window
CAB TILT PROCEDURE
NB: Ensure that the operator cab is
RAISE empty before service / maintenance
work is carried out beneath the cab.
20 7338 -A

207411

INFORMATION
LOWER
HYDRAULIC TEST
207897 FUSE AND RELAY LAYOUT
POINTS
28 32 R1 - 12V SUPPLY R2 - OVERSPEED S1 - STUD 1

MP1
C CU 2 BATTERY POWER
30 30 OEU
BATTE RY B A LA N C ER
ECU ( 20A on JD EC U)
DIAGN OS TIC CO NNEC T OR
87a 87a
TC U MM
85 86 85 86
87 87
BATTERY

FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

31 R3 - SPARE R4 - SPARE
MDU 2
IN TER IOR LIGH T, B R A KE SW IT C H
& HAZ A RD SWIT CH GEN E RIC S PEC IA L SPA RE FUSE 43 12V R A D IO
30 30 IGN ITIO N
10A
BATTERY

MP2
SPARE 1

SPARE 2

SPARE 3
FUSE 10

FUSE 14
FUSE 8

FUSE 9

87a 87a FUSE 44 12V 2WAY RA DI O &


10A

10A

10A

10A

10A

10A

10A

R EVE RS E MON ITO R


85 86 85 86 10A
87 87
FUSE 45 12V P OW ER SO CKET
& 12V C IGA R ET TE

IMPORTANT IGNITION IGNITION IGNITION IGNITION


10A
FUSE 46
LIGH T ER
MM 1 2V IN PU T &
C CU 1 2V IN PU T
10A
TO AVOID DAMAGING THE MEMORY MODULE UNIT, FUSE 15 TCU FUSE 22 OEU FUSE 29 C CU 2 FUSE 36 HAR D WAR E DE T EC TI ON , MM IGN . S TATUS ,
FUSE 47 12V B AT TERY
POW ER - RA D IO
PLEASE ADHERE TO THE FOLLOWING PROCEDURE 10A 10A IGN IT IO N
10A IGN IT IO N
10A
PAR K B RA K E D A SH & PR ES. SWITC H , 10A SU PP LY
STAT US STAT U S H IGH R A NGE PR ES . SW IT CH
SPARE 5
BEFORE WELDING: FUSE 16 COLD STA RT FUSE 23 OEU O UTPU T
D RIVER
FUSE 30 C CU 2 OU T PU T
D RIVER
FUSE 37 12V R EL AY, FR WI PER PAR K SI GNA L ,
HDL IGHT SWITC H , D RIVER ID , A UTO GR EA SE R
40A 25A 25A 10A
M4
SUPP LY 2 SU PP LY 2 IN D IC ATOR , R EA R W IPE R MOTOR PAR K SIGN A L
DIODE 1
1. Remove both Battery Box Fuses. FUSE 17 ECU FUSE 24 OEU O UTPU T
D RIVER
FUSE 31 C CU 2 OU T PU T
D RIVER
FUSE 38 L OW A C C B R A KE PRES ., EMER GEN C Y
STEE RI NG , T PM ON 4206 D
ALTERN ATOR D +

2. Isolate the truck. 10A 15A SUPP LY 1 15A SU PP LY 1 10A


FUSE 18 OEU O UT PU T FUSE 25 C CU 2 OUT PU T FUSE 32 D IAGN OS TIC FUSE 39 AU TO GR EA SE R IGN. SU PPLY
3. Replace the Fuses after welding. 20A D RI VER
20A D RIVER
10A C ON NE CT OR
10A
REFER TO SUPP LY 3 SUPP LY 3
207382 - E
FUSE 19 OEU O UT PU T FUSE 26 C CU 2 OUT PU T FUSE 33 M DU 2 FUSE 40 ELECTR IC AL SEAT
SERVICE MANUAL 214301 - 0 D RI VER D RIVER IGN IT IO N S2 - STUD 2
30A SUPP LY 6 30A SUPP LY 6 10A STAT U S 10A
207 995-A IGNITION POWER
FUSE 20 OEU OU TP UT FUSE 27 C CU 2 OUT PU T FUSE 34 IQA N FUSE 41 OBW, T PM
D RI VER D RIVER IGN IT IO N
20A SUPP LY 4 20A SUPP LY 4 10A SY PPLY 10A
FUSE 21 OEU O UT PU T FUSE 28 C CU 2 OUT PU T FUSE 35 M IR ROR ZF EOL Z F EOL P RO G. PIN
D RI VER D RIVER ELEC TR IC AL
20A SUPP LY 5 20A SUPP LY 5 10A
214309-A 29
WARNING
CAUTION 30 GREASE GREASE GREASE GREASE Any alteration, modification,
repair, structural damage or
BEFORE W ELDING ON THIS UNIT: POINTS POINTS POINTS POINTS an overturn reduces this
structure’s protective
To avoid control circuit damage: capabilities and invalidates
1. Turn the electrical disconnect
switch to “OFF”. this certification. Consult
2. Make sure the vehicle ground straps the manufacturer to
are properly installed. determine this structure’s
3. The welding ground clamp must limitations.
have a good connection to the
machine structure and close to the
point of weld.
ROLLOVER (ROPS) AND
4. Attach welding ground clamp directly
to structure before welding. GREASE GREASE FALLING OBJECT (FOPS)
PROTECTIVE STRUCTURE
DAILY DAILY CERTIFICATION

WARNING 214412-0
214420-0 Performance cer tified at
date of manufacture to:
GREASE ROPS:
SAE J 1040: 1994
35 DAILY
33 ISO 3471: 1994

FOPS:
34 214419-0
SAE J/ISO 3449: 1998
WARNING 36 ISO 3449: 1992
37 PROTECTIVE STRUCTURE
HIGH PRESSURE WARNING PART NUMBER:
HYDRAULICS
39
BURNING INJURY GREASE 214559

DAILY CERTIFIED PRIME MOVER


MASS:
20 Ton Articulated Dump Truck 40 214421-0 9500 kg (20943 lbs.)

COLD INFLATION PRESSURES 21 4426 - B


214429-A
Consult tyre companies for site-specific pressures. CERTIFIED ARTICULATED
DUMP TRUCK MODELS:
FRONT MIDDLE REAR
MAKE MODEL SIZE
IMPORTANT
B30D, B25D, B20D, B18D,
PSI KPA PSI KPA PSI KPA
T17D, T25D, 2306D, 2806D
GOODYEAR RL2+/TL3A+/GP2B 20.5R25 44 300 58 400 58 400 WARNING 38
MICHELIN XADN 20.5R25 29 200 47 325 47 325 HOT SURFACES BELL EQUIPMENT CO. S.A.
(PTY) LTD
TRIANGLE TB516 20.5R25 40 275 62 425 62 425 To avoid burning
injury, do not
THIS MACHINE MAY NOT BE OPERATED ON RICHARDS BAY
SOUTH AFRICA
BRIDGESTONE VLT 20.5R25 40 275 62 425 62 425
TECHKING ET 6A 20.5R25 47 325 65 450 65 450
touch. A PUBLIC ROAD. 21203 8-0

212044-A 214428-B 214577- A

TD 0006054 B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-100
SECTION 7: FRAME & BODY
DECAL, SHEET 1

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 201886 1 DECAL,PDI/QUALITY X X
2 207191 1 DECAL,DEERE,OVERHEAD POWERLINE X X
3 207192 1 DECAL,DEERE,SEATBELT,WARNING X X
4 207290 2 DECAL,DEERE,LIFT/TIEDOWN PNT X X
5 207302 2 DECAL,GREASE POINT X X
6 207304 4 DECAL,TIE DOWN POINT X X
7 207306 1 DECAL,WARNING EATHER,START X X
8 207310 2 DECAL,LIFTING EYE X X
9 207311 2 DECAL,BELL LOGO,CAB DOOR X X
10 207312 1 DECAL,B&W BELL LOGO,FR BONNET X X
12 207330 1 DECAL,PROPSHAFT GUARDS X X
13 207331 1 DECAL,RADIATOR FAN WARNING X X
14 207336 2 DECAL,ARTICUALTION CRUSH X X
15 207337 3 DECAL,VISIBILITY WARNING X X
16 207338 2 DECAL,PARK BRAKE WARNING X X
17 207339 1 DECAL,PASSENGER SEAT X X
18 207340 2 DECAL,SUSPENSION CYLINDER X X
19 207348 1 DECAL,HYDRAULIC LEVEL X X
20 207349 2 DECAL,COMPRESSED AIR X X
21 207350 1 DECAL,SPRING PRESSURE X X
22 207381 1 DECAL,REFRIGERANT X X
23 207382 1 DECAL,CAB TILT X X
24 207408 1 DECAL,STARTER MOTOR X X
25 207411 1 DECAL,EMERGENCY EXIT X X
26 207823 2 DECAL,BELL LOGO, BIN X X
27 207897 1 DECAL,CAB,L/PUMP LEVER X X
28 207995 1 DECAL,HYDRAULIC TEST POINTS X X
29 212038 1 DECAL,ROPS FOPS,SML BELL X X
30 212044 1 DECAL,TYRE PRESS X X
31 214301 1 DECAL,FUSES,MM POWER X X
32 214309 1 DECAL,CB’S,FUSES,RELAYS X X
33 214412 2 DECAL,GREASE DAILY,BIN PIVOT X X
34 214419 1 DECAL,GREASE DAILY,OSC/R-BRG X X
35 214420 1 DECAL,GREASE DAILY,STR CYL X X
36 214421 1 DECAL,GREASE DAILY,ARTIC X X
37 214426 4 DECAL,WARNING,HIGH PRESS,HYD X X
38 214428 4 DECAL,WARNING,HOT SURFACES X X
39 214429 1 DECAL,WARNING,RADIAT,AREA HOT X X
40 214577 1 DECAL,ILLEAGAL ON SA ROADS X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-101
SECTION 7: FRAME & BODY
DECAL, SHEET 2

INFORMATION
Max. Cont.
% % MAXIMUM SPEED
54% 26% 1 10.1 km/h 6.3 Mph
41 42 31% 16% 2 16.4 km/h 10.2 Mph
214601-0 18 TON
19% 10% 3 28.0 km/h 17.4 Mph
ADT
14% 8% 4 39.7 km/h 24.7 Mph
WARNING 43 DANGER 10% 6% 5 50.0 km/h 31.1 Mph
44 9% 5% 6 50.0 km/h 31.1 Mph

This decal applies to the 18 Ton ADT’s descending a slope with fully laden
gross vehicle mass of 33 640kg [74164lb] at sea level. Refer to Operator’s
Manual for further explanation.
214663-A

46

214825-0 55 CAUTION
THIS DECAL IS APPLICABLE FOR ALL THE FOLLOWING
MACHINES: 2806D, 2306D, T17D, 30, 25, 20 & 18 TON MACHINES.
214666-A
48
DO NOT OVER SPEED MACHINE
Serious damage can result. Under NO circumstances
45 must engine speed exceed 2800 rpm.
n/min

READ AND UNDERSTAND OPERATOR’S MANUAL


BEFORE OPERATING THIS MACHINE.

214827-0 214829-0

IGNITION ON / IGNITION OFF / HAZARD PARK DRIVE


54 ENGINE START ENGINE BRAKE
214850-0 SHUT DOWN
Range Off.
Eng/Ing off Hazard Off Park brake request Drive not selected
Engine Shut Down off
Ignition on Range Off.
Hazard On
47 Engine on
(while turbo spin down)
Eng/Ing off request
Park brake request Drive selected
FAN on Range On.
Drive selected
AIR AIR SPEED GEAR
20 TON PERIODIC MAINTENANCE CHART CONDITIONER RECIRCULATION HOLD
(Holding D down toggles
between min. and max.
Off range. Quick press changes
R E F E R TO O P E R AT O R ' S M A N UA L F O R range value.)
Off Off Low Gear hold not
D E TA I L E D I N F O R M AT I O N
On On Medium applied NEUTRAL
High Gear hold applied
ALL SYSTEM CHECKS ARE TO BE MADE WITH: CLIMATE CONTROL Neutral
- MACHINE ON LEVEL SURFACE AIR FLOW DIFFERENTIAL not selected
- BODY LOWERED Tempreture DIRECTION LOCK Neutral selected
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED
- REMOVE KEY FROM IGNITION SWITCH AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
Min. Max.
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
- INSTALL ARTICULATION LOCK BAR 16°C 26°C Demist REVERSE
Off
I M P O R TA N T N O T E S : BEACON HEAD Demist & feet
Stage 1 differential Range Off.
LIGHT LIGHT Body
Stage 2 differential Reverse not
Body & feet selected
Off Off Range Off.
A. CHANGE IN TE RVAL S M AY BE E XTEND ED BY O IL SAM PL ING
Park & tail light On WINDSCREEN I - TIP Reverse selected
B. CHANGE IN TE RVAL S TO EV ERY 25 0 HRS I F OPER ATE D IN EX TR EME LY WE T CO NDITI ONS On Range On.
C. RE FE R TO BULLE TO N 2000 /0 33 REG ARDING WAT E R AND COOL ANT S PE CI FICATI ON
Head light and park WIPER
D. IN SEV ERE APP L ICATIO NS CHECK WE EKLY OR DA ILY Reverse selected
WORKING light On
Off I-Tip Off (Quick press changes
LIGHT MIRROR range value.)
HEATER Wipe once Hard stops
Off Intermediate Driveline assist BIN UP
On Off Low Loadspreading
N/A On High No Bin Up
TRANS. RETARDER / SPEED CONTROL L.E.D KEY: Bin Up Request
Speed Control 1 Speed Control 2 Light Off BIN DOWN
Activated by Activated by Light Flashing
Retardation holding down holding down Light On
Min. Max. FOR IN DEPTH EXPLANATION No Bin Down
15% 100% OF FUNCTIONS, REFER
(Quick press of alters speed.) TO OPERATORS MANUAL
Bin Down Request
214831-A

IMPORTANT
INTERVAL ITEM
HOURS

AS REQ
No.

2
ITEM

AIR CLEANER SECONDARY FILTER


MAINTENANCE
POINT

1
DESCRIPTION

REPLACE EVERY THIRD PRIMARY FILTER CHANGE - MINIMUM ONCE A YEAR


APPROVED
MATERIAL

BELL FILTERS
REMOVE AND CLEAN AIRCON
FILTER DAILY, WHEN OPERATING
DANGER
AS REQ
AS REQ
13
29
TYRES
PRIMARY FUEL FILTER / WATER SEPERATOR
6
2
CHECK TYRE PRESSURE
CHECK COLD, DRAIN WATER BEFORE STARTING
IN A DUSTY ENVIRONMENT.
AS REQ
AS REQ
37
34
ENGINE CRANK CASE BREATHER
TR AN SMISSION COOLER
1
1
CHECK AND CLEAN ELEMENT
CHECK, CLEAN IF REQU IRED
(FILTER LOCATED BEHIND
AS REQ 32 RADIATOR GRILL, AIRCON CONDENSER
1
CHECK, CLEAN IF REQUIRED
CHECK, CLEAN IF REQUIRED
OPERATOR'S SEAT.)
AS REQ 36 CHARGE AIR COOLER
AS REQ
AS REQ
3
28
PRE CLEANER ASSEMBLY
RADIATOR EXTENDED LIFE COOLANT 1
CHECK, CLEAN IF REQUIRED
CHANGE THE COOLANT ( C )
MANUFACTURED BY:
BELL EQUIPMENT CO.SA. (PTY) LTD. 56 218033

AS REQ 38 HINGES (BONNET AND BELLY PLATE) GREASE RICHARDS BAY, SOUTH AFRICA
DAILY 18 OSCILLATION THRU DRIVE BEARINGS 2 GREASE UNTIL IT ESCAPES AT JOINT (B) SEE LUBRICANTS
DAILY 19 OSCILLATION JOINT 2 GREASE UNTIL IT ESCAPES AT JOINTS SEE LUBRICANTS MACHINE
DAILY
DAILY
19
16
ARTICULATION JOINT
DUMP BODY PIVOTS
2
2
GREASE UNTIL IT ESCAPES AT JOINTS
GREASE UNTIL IT ESCAPES AT JOINTS
SEE LUBRICANTS
SEE LUBRICANTS WARNING
10 1 AIR CLEANER PRIMARY FILTER 1 CHECK INDICATOR, REPLACE IF REQUIRED - MINIMUM ONCE A YEAR BELL FILTERS
10 4 OPERATOR CONTROLS AND INSTRUMENTS CHECK
CAB CRUSHING INJURY
10 5 WARNING LIGHTS, WARNING BUZZER CHECK EVERY START-UP
10 15 EXTERNAL LIGHTS, REVERSE BUZZER CHECK
10 20 HYDRAULIC OIL LEVEL 1 CHECK COLD
10 22 TRANSFER CASE OIL LEVEL 1 CHECK THE OIL LEVEL
ENGINE
10
10
25 TRANSMISSION OIL LEVEL
28 RADIATOR COOLANT LEVEL
1
1
1
CHECK COLD OR WARM WHILE ENGINE IDLES
CHECK COLD 51 CRUSHING INJURY
10 27 BRAKE ACCUMULATOR TEST FUNCTION
10 33 ENGINE OIL LEVEL 1 CHECK
500 14,6 AXLE BREATHERS 2 CHECK, CLEAN IF REQUIRED
214875-0
500 7 SUSPENSION STRUT 2 CHECK HEIGHTS, LEAKS, RUBBER BOOTS
500 8 AIRCON FILTER 4 CHECK AND CLEAN OR REPLACE (D) TRANSMISSION
500 12 SERVICE BRAKE 8 CHECK BRAKE PAD WEAR
500 17 PARK BRAKE 1 CHECK BRAKE PAD WEAR
500 21 TRANSFER CASE OIL BREATHER 1 CHECK AND CLEAN
500 24 TRANSMISSION BREATHER 1 CHECK AND CLEAN TRANSFER CASE
500 30 BATTERIES 2 CLEAN AND TIGHTEN TERMINALS
500 33 ENGINE OIL AND OIL FILTER 2 DRAIN WARM AND REPLACE SEE LUBRICANTS
500
1000
1000
35
29
31
ELECTRICAL CONNECTIONS HARNESS
PRIMARY FUEL FILTER / WATER SEPERATOR
SECONDARY FUEL FILTERS
2
2
CHECK CONDITION OF HARNESS, LOOMS
REPLACE FILTER ELEMENT
REPLACE EVERY SECOND OIL CHANGE
SEE LUBRICANTS
BELL FILTERS
FRONT DIFFERENTIAL 49
214855-0
1000 33 ENGINE VALVE CLEARANCE 12 ADJUST EVERY SECOND OIL CHANGE
1000 10 HYDRAULIC TANK BREATHER FILTER 1 REPLACE BELL FILTERS
MID DIFFERENTIAL
1000 11 AXLE AND FINAL DRIVE OIL 6 CHECK THE OIL LEVEL
2000 11 AXLE AND FINAL DRIVE OIL 6 DRAIN AND REFILL SEE LUBRICANTS
2000 22 TRANSFER CASE OIL 1 DRAIN AND REFILL
2000 23 TRANSMISSION OIL FILTERS 2 REPLACE EVERY 2000 HOURS OR WITH ABNORMAL OIL SAMPLE (A) BELL FILTERS REAR DIFFERENTIAL
2000 23 TRANSMISSION OIL 1 CHANGE THE OIL (A) SEE LUBRICANTS
2000 26 PNEUMATIC SYSTEM AIR DRYER FILTER 1 REPLACE BELL FILTERS
2000 28 RADIATOR EXTENDED LIFE COOLANT 1 CHECK THE COOLANT CONDITION ( C )
4000 9 HYDRAULIC SYSTEM RETURN FILTER 1 REPLACE BELL FILTERS
4000 20 HYDRAULIC TANK 1 DRAIN AND REFILL SEE LUBRICANTS AXLE LOADING: OFF ROAD
GVM kg 52 MCB 60A
IGNITION
TARE kg V kg
AM BI E NT TE M P ERATU RE RA NG E DU RI NG FI LL P ER I O D GA1 (FR) kg A1 kg
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50 GA2 (MID) kg A2 kg

ENGINE - M-BENZ GA3 (REAR) kg A3 kg


- OILS TO ME ET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15 W-4 0
GCM kg D/T kg
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W- 40
214866 - 0
TRANSMISSION AND TRANSFER CASE OIL
- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND

HYDRAULIC OIL 12V PURGING UNIT


50
- OILS TO ME ET ATF ATF
COMPLYING WITH VICKERS M-2952-S
SAE 10W
FUEL FILTER
SPECIFICATION
SAE 30 COOLANT LEVEL
PREFERRED: - CALTEX TEXAMATIC TYPE-G
SWITCH
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2 216065 - C
DRIVE AXLES - BELL
- OILS TO ME ET API GL-5, MT-1, ZF TE- ML05
SPECIFICTION

PREFFERED: - CALTEX OIL ZF (8 0W-90)


53
TD 0006055 B

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-102
SECTION 7: FRAME & BODY
DECAL, SHEET 2

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
41 214601 2 DECAL,RED REFLECTOR X X
42 214663 1 DECAL,SPEED DOWN SLOPE X X
43 214666 2 DECAL,WARNING CAB MOUNT CRUSH X X
44 214825 3 DECAL,BIN SUPPORT X X
45 214827 1 DECAL,EMERGENCY EXIT,EXTRA X X
46 214829 1 DECAL,READ OM,OVER RPM,SML,MK6 X X
47 214831 1 DECAL,SSM,STD,MK6 X X
48 214850 1 DECAL,SOUND PRESSURE,76DB X X
49 214855 1 DECAL,WARNING,CAB,SUPPORT,ADT X X
50 214866 1 PLATE,BELL,SERIAL NUMBER,D# X X
51 214875 1 DECAL,WARNING,BONNET CRUSH,ADT X X
52 214966 2 DECAL,FOLD MIRROR,ADT X X
53 216065 1 DECAL,CB’S&ING SOL X X
54 216511 1 DECAL,RSG X X
55 217169 2 DECAL,B&W,B18D,ADT X X
56 218033 1 DECAL,AIRCON FILTER,CLEAN X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C


7-103
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
7-104
SECTION 8: SERVICE KITS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


8-1
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
8-2
SECTION 8: SERVICE KITS
SERVICE KITS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
361624 KIT,SERVICE 100HR B30/25/20D X X
207694 1 ELEMENT,FILTER,10MICRON X X
222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON X X
226019 1 FILTER,AIR ASSY (AIR CON) X X

361626 1 KIT,SERVICE 500HR B30/25/20D X X


DC221578 1 ELEMENT,OIL FILTER OM906LA X X
220010 1 ELEMENT,FILTER,29MICRON GUD X X
226019 1 FILTER,AIR ASSY (AIR CON) X X

361627 1 KIT,SERVICE 1000HR B30/25/20D X X


DC221578 1 ELEMENT,OIL FILTER OM906LA X X
DC221899 1 ELEMENT,FUEL FILTER X X
220725 1 ELEMENT,OUTER,AIR CLEANER X X
DC221529 1 GASKET,TAPPET COVER X X
220010 1 ELEMENT:FILTER 29MICRON GUD X X
207694 1 ELEMENT,FILTER,10MICRON X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
222389 1 ELEMENT,FILTER,HYD,5MICRON X X

361081 1 KIT,SERVICE 2000HR B30/25/20D X X


DC221578 1 ELEMENT,OIL FILTER OM906LA X X
DC221899 1 ELEMENT,FUEL FILTER X X
220725 1 ELEMENT,OUTER,AIR CLEANER X X
DC221529 1 GASKET,TAPPET COVER X X
ZF210424 1 SCREEN,SUCTION X X
220010 1 ELEMENT:FILTER 29MICRON GUD X X
220949 1 FILTER:AIR DRYER X X
220747 1 ELEMENT,INNER,AIR CLEANER X X
207694 1 ELEMENT,FILTER,10MICRON X X
222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
223816 5 FILTER,FUEL,10MICRON,GUD X X

361630 1 KIT,SERVICE 3000HR B30/25/20D X X


DC221578 1 ELEMENT,OIL FILTER OM906LA X X
DC221529 1 GASKET,TAPPET COVER X X
220725 1 ELEMENT,OUTER,AIR CLEANER X X
207694 1 ELEMENT,FILTER,10MICRON X X
DC221899 1 ELEMENT,FUEL FILTER X X
222389 1 ELEMENT,FLTR,HYDRAULIC,5MICRON X X
220010 1 ELEMENT:FILTER 29MICRON GUD X X
210497 1 STRAINER,125MICRON,350L/MIN X X
226019 1 FILTER,AIR ASSY (AIR CON) X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

8-3
SECTION 8: SERVICE KITS
SERVICE KITS

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
361082 1 KIT, SERVICE 4000HR B30/25/20D X X
DC221578 1 ELEMENT, OIL FILTER OM906LA X X
DC222166 1 BELT, RIBBED 906LA 1939MM 8G X X
DC221529 1 GASKET, TAPPET COVER X X
ZF210424 1 SCREEN, SUCTION X X
DC221899 1 KIT, ELEMENT, FUEL FILTER X X
220010 1 ELEMENT, FILTER 29MICRON GUD X X
220949 1 FILTER, AIR DRYER X X
222389 1 ELEMENT, FILTER, HYDRAULIC X X
220725 1 ELEMENT, OUTER, AIR CLEANER X X
220747 1 ELEMENT, INNER, AIR CLEANER X X
207694 1 ELEMENT, FILTER,10MICRON X X
226831 5 DISC, FILTER,16MM X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
223816 5 FILTER, FUEL, 10MICRON, GUD X X

321589 1 KIT, CROSS & ROLLERS X X


206765 4 CROSS & ROLLER, LUBE FOR LIFE X X
207990 6 CROSS & ROLLER, LUBE FOR LIFE X X

321594 1 KIT, BEARING 906LA F/DRIVE-06/1083 X X


DC222167 2 PULLEY, GUIDE X X
150229 1 BEARING, AIR CON PULLEY X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV C

8-4
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
8-5
SECTION 9:
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


9-1
SECTION 9: RECOMMENDED LUBRICANTS, ADHESIVES & PAINTS
LUBRICANTS

As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 216511).


Kindly contact your nearest BELL EQUIPMENT operation for more information.

20 TO N P ER IO DIC M A IN TEN ANC E C H A RT


R E F E R T O O P ER AT O R 'S M A N U A L F O R
D E TA I L E D I N F O R M A T IO N

A LL S Y S T E M CH E CK S A R E TO BE M A D E W IT H :
- MA CH I NE ON L E V E L S U RFA CE
- BO D Y L OW E RE D
- TR A N S M IS S IO N I N N E UT R A L W IT H PA R K BR A K E E N G A GE D
- RE M OV E K E Y F R O M IG N IT IO N S W IT CH A N D AT TAC H “D O N OT O P E R AT E ” WA R N I NG S IG N T O S T E E RIN G W H E E L
- TU R N B A TT E R Y D IS C ONN E C T S W I TC H T O “ OFF ” P OS IT I ON
- IN S TA LL A RT I C ULA T IO N LO C K B A R

IM P O RTA N T N O T E S :
- RE F E R T O O P E R AT O R S M A N U A L F O R C O R R E C T M A I N T E N A N C E P R O C E D U R E S
- F O R B R E A K IN O R R E B U I L D , S E E O P E R A T O R S M A N U A L
- FO R S E V E R E W O R K I N G C O N DI T I O N S , R E D U C E S E R V I CE I N T E R V A L S

A. C H A N G E I N T E R VA LS M A Y B E E X T E N DE D B Y O I L S A M P L I NG
B. C H A N G E I N T E R V A L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E LY W E T C O N D IT I O N S
C. R E F E R T O B U L L E T O N 2 0 0 0 / 0 3 3 R E G A R D I N G W A T E R A N D C O O L A N T S P E C I F I C AT I O N
D. I N S E V E R E A P P L I C A T IO N S C H E C K W E E K LY O R D A I L Y

37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

36

35

34

33

32

31

30

29 28 27 26 25 24 23 22 21 20 19 18 17

I N T E R V A L IT E M ITE M M AIN T E NA NC E A P PR O V ED
D E S C R IP T IO N
H O U RS N o. P O IN T M AT E RIA L

AS R EQ 2 A IR C LEA NE R S E CON DA R Y FILTE R 1 REP LA C E E V E RY T HI RD P R IM A RY F ILT E R CH ANG E - M INIM U M O N CE A Y EA R B E LL FILT E RS


AS R EQ 13 TY R E S 6 CH E CK TY RE P RES S U RE
AS R EQ 29 P RIM A R Y FU EL FILT ER / WA TE R S E P ERA TO R 2 CH E CK CO LD , DRA IN W AT ER BE F O RE S TA R TING
AS R EQ 37 E NG INE CR A NK C A S E B R E ATH E R 1 CH E CK A N D CLE AN E LEM E N T
AS REQ 34 TR A NS M ISS I ON C O O LE R 1 CH E CK , C LE A N IF RE Q U IR E D
AS R EQ 32 RA D IA TO R G RI LL, A IRCO N C O ND E NS E R CH E CK , C LE A N I F RE Q U IR E D
AS R EQ 36 CH A RG E A I R COO LE R 1 CH E CK , C LE A N I F RE Q U IR E D
AS REQ 3 P RE CLE A N E R A SS E M B LY CH E CK , C LE A N I F RE Q U IR E D
AS REQ 28 RA D IA TO R E X TE N DE D LIF E C OO LA NT 1 CH A NGE THE COO LA N T ( C )
AS REQ 38 HI NGE S (BO NN ET A ND B E LLY P LA TE ) GRE A S E
10 1 A IR C LEA NE R P RIM A R Y FILT E R 1 CH E CK IN DI CAT O R, REP LA C E IF RE QUIRE D - M INIM UM O N CE A Y E AR
10 4 O P E RA TO R CO N TR OLS A N D IN S TR UM E N TS CH E CK B E LL FILT E RS
10 5 W A R NIN G LI G HT S , WA RNING B UZ ZE R CH E CK E V E RY S TART-U P
10 15 E X TE R NA L LIG HT S , RE V E RS E B UZ ZE R CH E CK
10 20 HY D RA U LIC OI L LE V EL 1 CH E CK CO LD
10 22 TR A NS F ER CAS E OI L LE V E L 1 CH E CK THE O IL LE V E L
10 25 TR A NSM IS S I ON OI L LE V E L 1 CH E CK CO LD OR WA RM W HILE E N GINE ID LE S
10 28 RA D IA TO R COO LA N T LE V E L 1 CH E CK CO LD
10 27 B RA K E A C CU M ULA TO R 1 TE ST F UN CTIO N
10 33 E NG INE O IL LE V EL 1 CH E CK
500 14,6 A X LE BR E ATH ERS 2 CH E CK , C LE A N I F RE Q U IR E D
500 7 S US P E N S ION STR UT 2 CH E CK HE IG HTS, LE A K S , R UB B E R B OO TS
500 8 A IR CO N F ILT E R 4 CH E CK A N D CLE AN OR RE P LA CE (D)
500 12 S E RV ICE BR A KE 8 CH E CK B RA KE PAD WE A R
500 17 PA R K B R AKE 1 CH E CK B RA KE PAD WE A R
500 18 O S CILLAT IO N TH RU DR IV E B E A RI NGS 2 GRE A S E UN TI L IT E S CA P ES AT J O IN T (B ) S EE LU BRI CA N TS
500 19 O S CILLAT IO N JOI NT 2 GRE A S E UN TI L IT E S CA P ES AT J O IN TS S EE LU BRI CA N TS
500 19 A RT IC ULAT IO N J O IN T 2 GRE A S E UN TI L IT E S CA P ES AT J O IN TS S EE LU BRI CA N TS
500 21 TR A NSF E R CA S E O IL B REA TH ER 1 CH E CK A N D CLE AN
500 24 TR A NSM IS S I ON BR E AT HER 1 CH E CK A N D CLE AN
500 30 B AT TE R IE S 2 CLEA N A ND TI GHT E N T E RM IN A LS
500 33 E NG INE O IL A ND OI L FI LTE R 2 DR A IN WA R M A N D RE P LA CE S EE LU BRI CA N TS
500 35 E LE CT RI CAL C ONN E CT IO NS HA R NE SS CH E CK CO N DITIO N O F H ARN ES S , LOO M S
500 16 DU MP BO DY P I VO TS 2 GRE A S E UN TI L IT E S CA P ES AT J O IN TS S EE LU BRI CA N TS
1000 29 P RIM A R Y FU EL FILT ER / WA TE R S E P ERA TO R 2 REP LA C E F ILT ER ELE M E NT
1000 31 S E CON DA RY FU E L FILT ER S 2 REP LA C E E V E RY SE CO ND OI L CH A NGE B E LL FILT E RS
1000 33 E NG INE VA LV E CLE A RA N CE 12 A DJ US T E V E RY S E C O ND O IL CH A NG E
1000 10 HY D RA U LIC TA NK BRE AT HE R FILT E R 1 REP LA C E B E LL FILT E RS
1000 11 A X LE A ND F IN A L DR IV E O IL 6 CH E CK THE O IL LE V E L
2000 11 A X LE A ND F IN A L DR IV E O IL 6 DR A IN A ND R E FILL S EE LU BRI CA N TS
2000 22 TR A NSF E R CA S E O IL 1 DR A IN A ND R E FILL
2000 23 TR A NSM IS S I ON OI L FI LT E RS 2 REP LA C E E V E RY 2000 HO U RS O R W ITH AB N O RM A L O IL S A M P LE (A ) B E LL FILT E RS
2000 23 TR A NSM IS S I ON OI L 1 CH A NGE THE OIL (A ) S EE LU BRI CA N TS
2000 26 P NE U M A TIC S YS T E M A IR DRY E R F ILT ER 1 REP LA C E B E LL FILT E RS
2000 28 RA D IA TO R E X TEN DE D LIF E C O O LA NT 1 CH E CK THE CO OLA N T C O ND IT IO N ( C )
4000 9 HY D RA U LIC S YS TE M R E TU RN FI LT E R 1 REP LA C E B E LL FILT E RS
4000 20 HY D RA U LIC TA NK 1 DR A IN A ND R E FILL S EE LU BRI CA N TS

A M B I E N T T E M P E R A T U R E R A N G E D U R I N G FI L L P E R I O D
RE C O M M END E D L UBRI C ANT S F - 40 - 22 -4 14 32 50 68 86 1 04 1 22
C - 40 - 30 -2 0 -1 0 0 10 20 30 40 50

E N GI N E - M - B E N Z
- O ILS TO M E E T ‘M -B E NZ 2 2 8 .5
SP E C IFIC A TION S S A E 1 5 W -4 0
S A E 1 0W- 40
PR E FE R R ED : - CA S T R OL D Y N A M A X 10 W -4 0
- C A LT E X X LD 1 0 W -4 0

T R AN S M IS SI ON AN D T R A N S F E R CA S E O IL
- U S E ON LY C A ST R OL C AS TRO L T RA NS MA X Z, S O R TR A N SY ND
T R AN S MA X Z , S OR TR A N S YN D

H Y D R A U LI C O IL
- O ILS TO M E E T AT F ATF
C OM PL YIN G W IT H V IC KE R S M -2 9 52 - S
SP E C IFIC A TION SA E 1 0W
SA E 3 0
PR E FE R R ED : - CA LT EX T E X AM ATIC T Y P E- G

G R EA S E
- P R EF ER R E D : - C AL TE X MU L TIF AK E P N GL I N0 . 2
- CA LT EX U L TR A D U T Y G R EA S E N GL I N 0 .2

D R IV E A X L E S - BE LL
- O ILS TO M E E T A PI GL -5 , M T- 1 , ZF TE -M L 05
S P EC IF IC TION

P R E FFE R ED : - C AL T EX O IL Z F (8 0 W -9 0 )

2 16 5 11

AM BIEN T T EM PER ATU RE RAN G E D UR ING FILL PE R IO D


RE C OM M E N DE D L UB R IC A N T S F - 40 - 22 -4 14 32 50 68 86 1 04 1 22

C - 40 - 30 -20 -10 0 10 20 30 40 50

EN GINE - M -B E NZ
- O I L S TO M E E T ‘M -B E N Z 2 2 8 . 5
S P E C IF I C A T IO N S SAE 15 W -40
S A E 1 0W -4 0
P R E F E R R E D : - C A S T R O L D Y N A M A X 1 0 W -4 0
- C A LT E X X L D 1 0 W -4 0

TR AN S M IS SION A N D TRA NS FE R C AS E O IL
- U S E O N LY C A S T R O L C A S TR O L T R A N S M A X Z , S O R T R A N S Y N D
T R A N S M AX Z , S O R T R AN S YN D

HY DR A U LIC O IL
- O I L S TO M E E T A T F AT F
C O M P LY IN G W IT H V IC K E R S M -2 9 5 2 -S
S P E C IF I C A T IO N S A E 1 0W
SA E 30
P R E F E R R E D : - C A LT E X T E X A M AT I C T Y P E -G

G RE A S E
- P R E F E R R E D : - C A LT E X M U LT I FA K E P N G L I N 0 . 2
- C A L T E X U LT R A D U T Y G R E A S E N G L I N 0 .2

D R IV E A XL ES - B ELL
- O I L S TO M E E T A P I G L -5 , M T -1 , Z F T E -M L 0 5
S P E C IF IC T IO N

P R E F F E R E D : - C A LT E X O I L Z F (8 0 W -9 0 )

TD 0003585

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

9-2
SECTION 9: RECOMMENDED LUBRICANTS, ADHESIVES & PAINTS
RECOMMENDED ADHESIVES

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
280016 Loctite: 2 Form-A-Gasket X X
280039 Loctite: 277 Threadlocker, Red HS X X
280085 Loctite:243 Threadlocker, Blue X X
280089 Loctite: 272 Threadlocker, Red X X
280107 Loctite: 518 Anaerobic Gasket X X
280111 Loctite: 599 Gasket, (High Temp) X X
280450 Loctite: 767 Anti-seize X X
Sika Primer 210 T Cleaning X X (Used on D-Series Cabs)
Sika Flex Activator X X (Used on D-Series Cabs)
Sika Flex 225 FC used for Window adhesion X X (Used on D-Series Cabs)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

9-3
SECTION 9: RECOMMENDED LUBRICANTS, ADHESIVES & PAINTS
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing


Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

ã CAUTION
Do not use Lacquer Thinners

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

9-4
SECTION 10: SPECIAL TOOLS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009


10-1
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA SERVICE TOOLS , KIT 262126

P008533 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-2
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA SERVICE TOOLS , KIT 262126

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 262126 1 KIT,SPEC TOOLS,OM906LA X X
1 281322 1 TOOL,ENG,DC,DIAL GAUGE X X
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
3 DC280155 1 TOOL,COMPRESSION-RECORDER X X
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE X X
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES X X
8 DC280018 1 BUSH,TAPER F'SEAL FITTING X X
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE X X
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS X X
11 281368 1 TOOL,ENG,DC,TESTER X X
12 DC280046 1 TOOL,DELIVERY PUMP TESTER X X
13 281329 1 TOOL,ENG,DC,TESTER X X
14 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
15 281391 1 TOOL,ENG,DC,TEST FLANGE X X
16 DC280171 1 PULLER X X
17 DC280162 1 TESTER,COOLING SYSTEM X X
18 281300 1 TOOL,ENG,DC,TORX BIT SET X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-3
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-4
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA SERVICE TOOLS (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION X X
21 DC280134 1 TOOL,PLIERS PISTON RING X X
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
23 DC280180 1 HANDLE,SPRING RETAINER X X
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE X X
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
26 281379 1 TOOL,ENG,DC,PULLER X X
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
28 281386 1 TOOL,ENG,DC,DRIFT X X
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT X X
30 281388 1 TOOL,ENG,DC,DRIFT X X
31 281336 1 TOOL,ENG,DC,SLEEVE X X
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
33 281380 1 TOOL,ENG,DC,THREADED INSERT X X
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-5
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS

P008535 A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-6
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS

I Vin Series
Q 66
T
PART No. T DESCRIPTION XX REMARKS
E From:
Y 46
M To:
A 262127 1 KIT,SPEC TOOLS,OM906LA X X
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
2 281398 1 TOOL,ENG,DC,DRIFT X X
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" X X
4 DC280057 1 TOOL,INTERNAL PULLER X X
5 DC280056 1 TOOL,BRACING X X
6 DC280075 1 TOOL,PISTON RING PLIERS X X
7 DC280071 1 TOOL,PISTON RING CLAMPING X X
8 281366 1 TOOL,PISTON RING CLAMPING X X
9 281398 1 TOOL,ENG,DC,DRIFT X X
10 DC280062 1 TOOL,REAMER (D=8,99) X X
11 DC280064 1 TOOL,VALVE GUIDE HOLE X X
12 281306 1 TOOL,ENG,DC,REAMER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-7
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)

P008536

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-8
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
13 281325 1 TOOL,ENG,DC,DRIFT X X
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
15 DC280147 1 TOOL,VALVE-LIFTER MERC X X
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT X X
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE X X
19 281392 1 TOOL,ENG,DC,SLEEVE X X
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE X X
21 281318 1 TOOL,ENG,DC,PULLER X X
22 281333 1 TOOL,ENG,DC,THRUST PIECE X X
23 281337 1 TOOL,ENG,DC,PUNCH X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-9
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS, KIT 262128

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-10
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS, KIT 262128

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS X X
2 281401 1 TOOL,ENG,DC,ADAPTER SET X X
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM X X
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
7 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-11
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-12
SECTION 10: SPECIAL TOOLS
ENGINE - OM 906 LA REPAIR TOOLS (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 DC280089 1 Ring wrench X X
2 281357 1 Counter hold wrench X X
3 281313 1 Support X X
4 281320 1 Puller for bearing assembly X X
5 281321 1 Puller for bearing housing X X
6 281375 1 Puller for bearing housing X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-13
SECTION 10: SPECIAL TOOLS
GEAR RATIO 13100/13200 TRANSFER CASE

1 13
7

2 8 14

3 9 15

4 16
10

5 17
11

6 12 18

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-14
SECTION 10: SPECIAL TOOLS
GEAR RATIO 13100/13200 TRANSFER CASE

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281000 1 Locking fixture X X
2 281001 1 Tightening fixture X X
3 281002 1 Shield punch X X
4 281003 1 Heating plug X X
5 281004 1 Seal punch X X
6 281005 1 Press tool bearing X X
7 281006 1 Pin inserting tool X X
8 281007 1 Spec. 2 pin spanner X X
9 281008 1 Heating plug X X
10 281009 1 Clamping plate X X
11 281013 1 Heating plug X X
12 281016 1 Guide pin M12 X X
13 281017 1 Guide pin M10 X X
14 281018 1 Press fixture X X
15 281019 1 Press tool X X
16 281020 1 Support fixture X X
17 281021 1 Press fixture X X
18 281024 1 Support fixture X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-15
SECTION 10: SPECIAL TOOLS
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.)

19

20

21

22

23

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-16
SECTION 10: SPECIAL TOOLS
GEAR RATIO 13100/13200 TRANSFER CASE (CONT.)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
19 281008 1 TOOL, PRESS X X
20 281026 1 PRESS FIXTURE X X
21 281027 1 PROTECTION FIXTURE X X
22 280532 1 TOOL, POINTER SET X X
23 280533 1 PULLER, BEARING, T/CASE X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-17
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

10

11

12
6

P008651

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-18
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 281675 1 HOOK, LIFTING X X
2 281676 1 PULLER X X
3 281677 1 PULLER X X
4 281678 1 PULLER, TWO LEG X X
5 281679 1 TOOL, BASIC X X
6 281680 1 PULLER X X
7 281681 1 PLT, EXTRACT X X
8 281682 1 DEVICE, LIFTING X X
9 281683 1 DRIFTER X X
10 281684 1 BLOWER, HOT AIR X X
11 281685 1 BKT, ADAPTER LHS X X
12 281686 1 BKT, ADAPTER RHS X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-19
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

18

13

19

20

14

21

15

22
16

23

17
P008652

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-20
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
13 281687 1 DRIFTER X X
14 281688 1 EYE, LIFTING X X
15 281689 1 INSERT, GRIPPING X X
16 281690 1 EXTRACTOR X X
17 281691 1 DEVICE, ADJUSTING X X
18 281692 1 FIXTURE, HOLDING X X
19 281693 1 DRIFTER X X
20 281694 1 GUIDE, SCREW X X
21 281695 1 DRIFTER X X
22 281696 1 DEVICE, LIFTING X X
23 281697 1 MTG X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-21
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

24
30

31

25

32

26

33

27

28

29

34

P008653

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-22
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
24 281698 1 MOUNTING X X
25 281699 1 PRESSURE PIECE X X
26 281700 1 PRESSURE PIECE X X
27 281701 1 DRIFT ASSY X X
28 281702 1 TOOL X X
29 281703 1 MOUNTING X X
30 281704 1 BRACKET X X
31 281705 1 DEVICE, CLAMPING X X
32 281706 1 TOOL, TEST X X
32 281707 1 KIT, PRESSURE TESTER X X
33 281708 1 SUPPORT X X
34 281709 1 DEVICE, HOLDING X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-23
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

35

40

36

41

37

38 42

39

43

P008654

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-24
SECTION 10: SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
35 281709 1 Device, Holding X X
36 281710 1 Device, Lifting X X
37 281711 1 Insert, Hexagon X X
38 281712 1 Extractor X X
39 281713 1 Stand X X
40 281714 1 Punch X X
41 281715 1 Punch X X
42 281716 1 Bracket X X
43 281717 1 Rod, m6 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-25
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL

7
1

2
8

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-26
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES, REPAIR/OVERHAUL

I Vin Series
Q 66
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 46
M To:
1 280145 1 Rear/front diff insert tool X X
2 280146 1 Through drive insert tool X X
3 280147 1 Through drive seal bearing tool X X
4 280149 1 Bearing resistance tool X X
5 280173 1 Hub nut spanner X X
6 280174 1 Stub axle guide stud X X
7 280273 1 Cassette seal installer X X
8 280401 1 Flange hold tool X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-27
SECTION 10: SPECIAL TOOLS
ZF HK 3.18 LS DIFFERENTIAL

P008657

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-28
SECTION 10: SPECIAL TOOLS
ZF HK 3.18 LS DIFFERENTIAL

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 281268 1 Shaft, Measuring X X
2 281269 1 Piston, Measuring X X
3 281267 1 Sleeve, Grab X X
4 281140 1 Basic Set X X
5 281266 1 Fixture, Adjustable X X
6 281272 1 Driver, Seal X X
7 281271 1 Sleeve, Grab X X
8 281140 1 Basic Set X X
9 281270 1 Sleeve, Grab X X
10 281144 1 Indicator, Dial X X
11 281143 1 Stand, Magnetic X X
12 281218 1 Pliers, Lifting X X
13 281234 1 Shaft, Measuring X X
14 281236 1 Shims, 120 X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-29
SECTION 10: SPECIAL TOOLS
SUSPENSION REPAIR /OVERHAUL

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-30
SECTION 10: SPECIAL TOOLS
SUSPENSION REPAIR /OVERHAUL

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 121463 1 Nitrogen charge kit adapter X X
2 280177 1 19mm socket X X
3 280257 1 Nitrogen charge kit X X
4 280258 1 Oil level tool X X
5 280259 1 Gas level tool X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-31
SECTION 10: SPECIAL TOOLS
HYDRAULICS REPAIR/OVERHAUL

6
1

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-32
SECTION 10: SPECIAL TOOLS
HYDRAULICS REPAIR/OVERHAUL

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 201873 1 Adapter X X
2 206082 1 Gauge (quad) pressure X X
3 240498 1 Test pipe (2.5m) X X
4 240499 1 Test pipe (1.0m) X X
5 280261 1 Adjustable C-Spanner X X
6 280470 1 Steering cylinder nut tool X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-33
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-34
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
1 280081 1 Chain wrench X X
2 280329 1 Oscillation tool X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-35
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-36
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

I Vin Series
Q 66
T PART
T DESCRIPTION xx REMARKS
E No. From:
Y 46
M To:
4 280479 1 MERC,MINIDIAG2 X X
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

10-37
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT

3 7

TD0003035A

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


10-38
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT

I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 262867 1 KIT, TYRE INFLATION X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FITTING, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X
7 200743 1 VALVE, REDUCER X X

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0


10-39
872232 - B18D ADT 6x6 & 6x4 - OCT 2009
10-40
SECTION 11 NUMERICAL INDEX

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-1
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100010 WASHER 3 3-71 100065 WASHER,SPRING 56 6-7
100012 WASHER,FLAT 36 4-11 100070 SPLITPIN, 34 4-11
100021 CAPSCREW,SOCHD 56 4-45 100077 SCREW,HEXHD 9 6-31
100037 NUT 2 3-71 100077 SCREW,HEXHD 56 4-51
100054 WASHER,SPRING 36 7-49 100080 BOLT, 8 6-31
100054 WASHER,SPRING 60 6-7 100080 SCREW,HEXHD 16 3-55
100059 WASHER,HARDENED 14 3-3 100080 BOLT 20 7-81
100061 WASHER,FLAT 9 5-5 100080 SCREW,HEXHD 32 7-49
100061 WASHER,FLAT 10 6-31 100080 SCREW,HEXHD 33 7-79
100061 WASHER,FLAT 11 6-77 100080 SCREW,HEXHD 39 7-53
100061 WASHER,FLAT 17 3-55 100080 SCREW,HEXHD 55 6-5
100061 WASHER,FLAT 21 2-69 100080 SCREW,HEXHD 55 6-7
100061 WASHER,FLAT 22 7-81 100080 BOLT 56 2-75
100061 WASHER,FLAT 26 7-73 100081 SCREW,HEXHD 8 5-5
100061 WASHER,FLAT 33 7-77 100081 SCREW,HEXHD 20 2-69
100061 WASHER,FLAT 35 4-11 100081 SCREW,HEXHD 32 7-77
100061 WASHER,FLAT 35 7-49 100081 SCREW,HEXHD 33 4-11
100061 WASHER,FLAT 36 7-79 100081 SCREW,HEXHD 38 7-53
100061 WASHER,FLAT 39 7-65 100081 SCREW,HEXHD 55 2-75
100061 WASHER,FLAT 39 7-67 100081 SCREW,HEXHD 93 7-9
100061 WASHER,FLAT 40 7-53 100081 SCREW,HEXHD 93 7-15
100061 Washer, Flat 46 7-97 100082 SCREW 6 6-43
100061 WASHER,FLAT 49 4-53 100082 SCREW 35 7-91
100061 WASHER,FLAT 57 2-75 100083 SCREW 6 6-53
100061 WASHER,FLAT 57 4-51 100083 SCREW, HEXHD 13 3-53
100061 WASHER,FLAT 59 6-7 100083 SCREW,HEXHD 14 2-61
100061 WASHER,FLAT 96 7-9 100083 SCREW, HEXHD 21 2-67
100061 WASHER,FLAT 96 7-13 100083 SCREW,HEXHD 25 7-71
100062 WASHER,FLAT 7 6-53 100083 SCREW,HEXHD 27 6-41
100062 NUT,NYLOC 14 3-53 100083 SCREW,HEXHD 31 7-77
100062 WASHER,FLAT 15 2-61 100083 SCREW,HEXHD 37 7-53
100062 WASHER, FLAT 24 2-3 100083 SCREW, HEXHEAD 43 3-69
100062 WASHER,FLAT 26 7-71 100083 SCREW, HEXHD M8x20 54 2-77
100062 WASHER,FLAT 28 6-41 100083 SCREW,HEXHD 84 7-31
100062 WASHER,FLAT 34 7-49 100084 BOLT,HEXHD 36 7-53
100062 WASHER,FLAT 35 7-55 100084 BOLT,HEXHD 47 4-3
100062 WASHER,FLAT 35 7-79 100084 BOLT,HEXHD 47 4-5
100062 WASHER,FLAT 36 7-91 100085 SCREW,HEXHD 10 6-47
100062 WASHER,FLAT 38 7-65 100085 SCREW,HEX 13 2-79
100062 WASHER,FLAT 38 7-67 100085 SCREW,HEXHD 28 6-49
100062 WASHER,FLAT 48 4-3 100085 SCREW 34 7-91
100062 WASHER,FLAT 48 4-5 100085 SCREW,HEXHD 54 6-5
100062 WASHER,FLAT 58 6-5 100086 SCREW,HEXHD 7 6-23
100062 WASHER,FLAT 85 7-31 100086 SCREW,HEX 12 2-79
100062 WASHER,FLAT 95 7-15 100086 SCREW,HEXHD 30 7-77
100062 WASHER,FLAT 95 7-21 100086 Screw, Hexhead 45 7-97
100063 WASHER,HARDENED 7 6-13 100086 SCREW, HEXHD 46 4-3
100063 WASHER,HARDENED 9 6-35 100086 SCREW, HEXHD 92 7-9
100063 WASHER,HARDENED 12 6-29 100089 SCREW,HEXHD 13 2-61
100063 WASHER,HARDENED 21 7-81 100089 SCREW 17 7-57
100063 WASHER,FLAT 29 6-49 100089 SCREW,HEXHD 21 7-89
100063 WASHER,FLAT 34 7-79 100089 SCREW 25 7-73
100063 WASHER,HARDENED 37 7-67 100089 SCREW,HEXHD 35 7-53
100063 WASHER 57 6-5 100089 SCREW 48 4-53
100063 WASHER,FLAT 57 6-7 100089 SCREW,HEXHD 55 4-51
100063 WASHER,HARDENED 94 7-15 100089 SCREW, HEXHD 68 3-61
100064 WASHER,FLAT 8 6-35 100089 SCREW,HEXHD 78 4-19
100064 WASHER,FLAT 10 6-77 100089 SCREW,HEXHD 78 4-23
100064 WASHER,FLAT 26 5-9 100089 SCREW,HEXHD 91 7-13
100064 WASHER,FLAT 36 7-67 100090 SCREW,HEXHD 23 2-3
100065 WASHER,SPRING 33 7-49 100090 SCREW,HEXHD 29 7-77

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-2
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100090 SCREW,HEXHD 34 7-55 100198 SCREW, HEXHD 49 4-3
100090 SCREW,HEXHD 83 7-41 100198 SCREW, HEXHD 49 4-5
100090 SCREW,HEXHD 90 7-7 100199 BOLT,HEXHD 19 2-67
100090 SCREW,HEXHD 90 7-11 100200 BOLT,HEXHD 12 3-53
100090 SCREW,HEXHD 90 7-13 100200 BOLT,HEXHD 31 4-11
100091 SCREW,HEXHD 20 2-67 100208 CAPSCREW,SOCHD 26 6-41
100091 SCREW,HEXHD 33 7-55 100209 SCREW, HEXHD 69 3-61
100091 SCREW,HEXHD 45 4-3 100209 SCREW, HEXHD 69 3-63
100091 SCREW,HEXHD 55 4-45 100210 SCREW,HEX 11 2-79
100092 BOLT, HEXHD 89 7-21 100210 BOLT 34 3-115
100111 SCREW, HEXHD 2 7-83 100210 BOLT 86 7-11
100111 SCREW,HEXHD 21 7-95 100211 SCREW 5 7-99
100111 SCREW,HEXHD 33 7-91 100211 BOLT 18 2-67
100114 BOLT 15 3-3 100212 SCREW,HEXHD 3 3-57
100114 Screw, Hexhead 44 7-97 100212 BOLT 14 7-75
100119 BOLT,HEXHD 20 7-95 100212 BOLT 19 7-81
100119 BOLT,HEXHD 23 7-69 100212 SCREW,HEXHD 19 7-89
100123 CAPSCREW 15 7-75 100212 BOLT 29 7-55
100123 CAPSCREW, SOCHD 72 3-61 100212 SCREW,HEXHD 31 7-79
100123 CAPSCREW, SOCHD 72 3-65 100212 BOLT 76 4-19
100123 CAPSCREW, SOCHD 72 3-67 100213 CAPSCREW, SOCHD 73 3-61
100124 SCREW,HEXHD 16 3-3 100213 SCREW, HEXHD 73 3-63
100125 SCREW,HEXHD 88 7-7 100213 CAPSCREW, SOCHD 73 3-67
100128 SCREW,HEXHD 32 7-91 100220 CAPSCREW,SOCHD 35 7-67
100128 SCREW,HEXHD 87 7-11 100225 CAPSCREW 11 3-53
100129 BOLT, HEX HD 6 3-75 100225 CAPSCREW 18 7-89
100129 BOLT, HEX HD 16 3-75 100225 CAPSCREW 19 7-95
100129 BOLT, HEX HD 19 3-75 100225 CAPSCREW,SOCHD 75 4-23
100139 Bolt, Hexhead 43 7-97 100228 CAPSCREW 28 3-103
100141 BOLT,HEXHD 32 4-11 100238 SCREW, HEXHD 22 2-3
100146 SCREW,HEXHD 28 7-77 100256 CAPSCREW,SOCHD 6 4-31
100146 SCREW,HEXHD 32 7-55 100258 Screw, Hexhead 42 7-97
100147 WASHER,FLAT 10 7-37 100258 SCREW,HEXHD 52 4-43
100147 WASHER,FLAT 18 7-35 100264 CAPSCREW, SOCHD 19 3-79
100147 WASHER,FLAT 31 7-55 100264 CAPSCREW 19 3-87
100147 WASHER,FLAT 34 3-85 100264 CAPSCREW 20 3-77
100148 WASHER, FLAT 3 7-83 100264 CAPSCREW, SOCHD 22 3-105
100148 WASHER,FLAT 6 7-99 100264 CAPSCREW, SOCHD 25 3-93
100148 WASHER,FLAT 20 7-89 100264 CAPSCREW, SOCHD 27 3-103
100148 WASHER,FLAT 25 5-9 100268 STUD,WHEEL 26 3-103
100149 SCREW, HEXHD 35 3-115 100268 STUD, WHEEL,DRIVE AXLE 33 3-115
100152 SPLITPIN 16 4-13 100273 SCREW 18 7-81
100158 BOLT 54 4-43 100273 SCREW,HEXHD 29 7-79
100178 SCREW,HEXHD 77 4-23 100281 NUT,HEXAGON 85 7-15
100189 SCREW,HEXHD 7 6-35 100283 NUT,HEXAGON 51 6-7
100189 SCREW,HEXHD 53 6-7 100288 NUT,HEXAGON 34 7-65
100193 SCREW,HEXHD 31 7-49 100290 NUT,CASTLE 5 4-13
100193 BOLT, HEX HD 107 3-59 100293 NUT,HEXAGON 22 7-71
100196 BOLT,HEXHD 52 6-5 100293 Nut, Hexhead 41 7-97
100196 BOLT,HEXHD 53 4-43 100309 NUT,NYLOC 6 6-35
100197 SCREW, CAP 8 4-47 100309 NUT, NYLOC 8 6-33
100197 CAPSCREW,SOCHD 26 3-93 100309 NUT,NYLOC 50 6-5
100197 CAPSCREW,SOCHD 29 3-103 100310 NUT,NYLOC 7 6-31
SCREW, SUCTION PIPE TO 100310 NUT, NYLOC 9 6-79
100197 50 2-47
OIL PUMP 100310 NUT,NYLOC 17 7-81
100198 SCREW,HEXHD 19 2-69 100310 NUT,NYLOC 18 2-69
100198 SCREW,HEXHD 30 7-49 100310 NUT, NYLOC 18 3-79
100198 SCREW, HEXHD 30 7-55 100310 NUT, NYLOC 18 3-87
100198 SCREW,HEXHD 32 7-79 100310 NUT, NYLOC 19 3-77
100198 SCREW,HEXHD 34 7-53 100310 NUT,NYLOC 21 3-105
100198 SCREW, HEXHD 36 6-75 100310 NUT,NYLOC 24 3-93

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-3
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100310 NUT,NYLOC 24 7-73 100316 NUT,NYLOC 12 7-75
100310 NUT 25 3-103 100316 NUT,NYLOC 16 7-81
100310 NUT,NYLOC 27 7-77 100316 NUT,NYLOC 18 7-95
100310 NUT,NYLOC 28 7-79 100316 NUT,NYLOC 26 7-55
100310 NUT 30 4-11 100316 NUT,NYLOC 26 7-79
100310 NUT,NYLOC 33 7-53 100316 Nut, Nyloc 40 7-97
100310 NUT,NYLOC 33 7-65 100316 NUT,NYLOC 45 4-53
100310 NUT,NYLOC 33 7-67 100316 NUT,NYLOC 52 4-51
100310 NUT,NYLOC 47 4-53 100316 NUT,NYLOC 81 7-11
100310 NUT,NYLOC 49 6-7 100316 NUT,NYLOC 81 7-13
100310 NUT,NYLOC 53 2-75 100322 NUT,HEX 15 7-57
100310 NUT, NYLOC 54 4-51 100322 NUT,HEX 17 7-93
100310 NUT,NYLOC 84 7-15 100322 NUT,HEX 44 4-53
100312 NUT,NYLOC 4 6-27 100322 NUT,HEX 51 4-51
100312 NUT,NYLOC 5 6-43 100322 NUT,HEX 72 4-17
100312 NUT 7 4-21 100323 NUT,NYLOC 15 3-55
100312 NUT,NYLOC 7 5-5 100341 NUT,CASTLE 21 4-55
100312 NUT,NYLOC 10 3-53 100351 NUT, TAPERED 5 3-117
100312 NUT,NYLOC 17 2-69 100351 NUT, TAPERED 32 3-115
100312 NUT,NYLOC 21 7-71 100356 SCREW,HEXHD 29 4-11
100312 NUT,NYLOC 25 6-41 100358 WASHER,FLAT 48 6-5
100312 NUT,NYLOC 26 7-77 100358 WASHER,FLAT 81 7-29
100312 NUT,NYLOC 27 6-49 100359 WASHER,FENDER 80 7-13
100312 NUT,NYLOC 27 7-79 100364 SCREW,HEXHD 5 6-35
100312 NUT,NYLOC 28 7-55 100364 SCREW,HEXHD 9 6-77
100312 NUT,NYLOC 31 5-9 100364 SCREW,HEXHD 22 7-73
100312 NUT,NYLOC 31 7-91 100364 SCREW,HEXHD 23 5-9
100312 NUT,NYLOC 32 7-53 100364 SCREW,HEXHD 24 7-69
100312 NUT,NYLOC 32 7-65 100364 SCREW,HEXHD 25 7-55
100312 NUT,NYLOC 32 7-67 100364 SCREW,HEXHD 30 7-53
100312 NUT,NYLOC 35 6-75 100364 SCREW,HEXHD 50 2-75
100312 NUT, NYLOC 44 3-69 100364 SCREW,HEXHD 50 4-43
100312 NUT,NYLOC 44 4-3 100364 SCREW,HEXHD 50 4-45
100312 NUT 44 4-5 100364 SCREW,HEXHD 79 7-13
100312 NUT,NYLOC 52 2-75 100365 SCREW,HEXHD 71 4-19
100312 NUT,NYLOC 74 4-19 100370 WASHER,HARDENED 5 6-23
100312 NUT 83 7-21 100370 WASHER,HARDENED 9 6-47
100314 NUT,NYLOC 6 6-23 100370 WASHER,HARDENED 11 2-61
100314 NUT,NYLOC 12 2-61 100370 WASHER,HARDENED 11 7-75
100314 NUT,NYLOC 13 7-75 100370 WASHER,HARDENED 14 7-57
100314 NUT,NYLOC 16 7-57 100370 WASHER,HARDENED 17 2-67
100314 NUT,NYLOC 20 7-69 100370 WASHER,HARDENED 17 7-89
100314 NUT,NYLOC 23 7-73 100370 WASHER,HARDENED 19 7-69
100314 NUT,NYLOC 24 5-9 100370 WASHER,HARDENED 21 2-3
100314 NUT,NYLOC 25 7-77 100370 WASHER,HARDENED 21 7-73
100314 NUT,NYLOC 27 7-55 100370 WASHER,HARDENED 24 6-41
100314 NUT,NYLOC 30 7-91 100370 WASHER,HARDENED 24 7-55
100314 NUT,NYLOC 31 7-53 100370 WASHER,HARDENED 24 7-77
100314 NUT,NYLOC 31 7-65 100370 WASHER,HARDENED 26 6-49
100314 NUT,NYLOC 31 7-67 100370 WASHER,HARDENED 28 4-11
100314 NUT,NYLOC 43 4-3 100370 WASHER,HARDENED 29 7-53
100314 NUT,NYLOC 46 4-53 100370 WASHER,HARDENED 29 7-91
100314 NUT,NYLOC 51 2-75 100370 WASHER,HARDENED 30 7-65
100314 NUT 51 4-43 100370 WASHER,HARDENED 34 6-75
100314 NUT,NYLOC 51 4-45 100370 Washer, Hardened 39 7-97
100314 NUT,NYLOC 53 4-51 100370 WASHER,HARDENED 42 4-3
100314 NUT,NYLOC 73 4-19 100370 WASHER,HARDENED 43 4-53
100314 NUT,NYLOC 73 4-23 100370 WASHER,HARDENED 47 6-5
100314 NUT,NYLOC 82 7-13 100370 WASHER,HARDENED 49 2-75
100314 NUT,NYLOC 82 7-41 WASHER,HARD-
100370 49 2-77
100316 NUT,NYLOC 3 7-33 ENED,11X20X2.5 SZ

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-4
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100370 WASHER,HARDENED 49 4-43 100532 Washer Hardened 36 7-97
100370 WASHER,HARDENED 49 4-45 100532 WASHER,HARDENED 41 4-53
100370 WASHER,HARDENED 50 4-51 100532 WASHER,HARDENED 48 4-43
100370 WASHER,HARDENED 70 4-19 100532 WASHER,HARDENED 48 4-51
100370 WASHER,HARDENED 70 4-23 100532 WASHER,HARDENED 68 4-17
100370 WASHER,HARDENED 78 7-9 100536 WASHER,HARDENED 11 3-3
100370 WASHER,HARDENED 78 7-11 100536 WASHER,HARDENED 18 2-3
100370 WASHER,HARDENED 78 7-13 100536 WASHER,HARDENED 19 7-55
100370 WASHER,HARDENED 78 7-21 100536 WASHER,HARDENED 27 7-91
100370 WASHER,HARDENED 80 7-41 100536 Washer Hardened 35 7-97
100383 BOLT 23 6-41 100536 WASHER,HARDENED 67 4-17
100385 SCREW,MACHINE,H SLT 25 6-49 100536 WASHER,HARDENED 67 4-19
100386 BOLT, Hex Head 4 3-113 100536 WASHER,HARDENED 76 7-11
100390 CAPSCREW, CSK SOC HD 12 7-43 100543 WASHER,FENDER 41 4-3
100403 NUT,NYLOC 8 6-77 100547 WASHER,FLAT,HARDENED 12 7-57
100403 NUT,NYLOC 24 6-49 100548 WASHER,HARDENED 3 6-27
100415 NUT:NYLOC 23 7-55 100548 WASHER,HARDENED 9 3-53
100415 NUT,NYLOC 23 7-77 100548 WASHER,HARDENED 12 7-85
100421 WASHER,FENDER 6 6-31 100548 WASHER,HARDENED 15 2-67
100421 WASHER,FENDER 11 6-29 100548 WASHER,HARDENED 16 2-69
100421 WASHER,FENDER 20 7-73 100548 WASHER,HARDENED 17 2-3
100424 WASHER,HARDENED 10 7-75 100548 WASHER,HARDENED 17 7-71
100424 WASHER,HARDENED 13 3-3 100548 WASHER,HARDENED 18 7-55
100424 WASHER,HARDENED 15 7-81 100548 WASHER,HARDENED 22 7-77
100424 WASHER,HARDENED 16 2-67 100548 WASHER,HARDENED 27 7-65
100424 WASHER,HARDENED 16 7-95 100548 WASHER,HARDENED 27 7-67
100424 WASHER,HARDENED 18 7-69 100548 WASHER,HARDENED 28 7-53
100424 WASHER,HARDENED 22 7-55 100548 WASHER,HARDENED 32 5-9
100424 WASHER,HARDENED 24 7-79 100548 WASHER,HARDENED 33 6-75
100424 WASHER,HARDENED 28 7-91 100548 WASHER,HARDENED 40 4-3
100424 WASHER,HARDENED 29 7-65 100548 WASHER,HARDENED 40 4-5
100424 Washer, Hardened 38 7-97 100548 WASHER,HARDENED 46 6-7
100424 WASHER,HARDENED 42 4-53 100548 WASHER,HARDENED 47 2-75
100424 WASHER,HARDENED 49 4-51 100548 WASHER,HARDENED 47 4-43
100424 WASHER,HARDENED 69 4-19 100548 WASHER,HARDENED 47 4-45
100424 WASHER,HARDENED 77 7-11 100548 WASHER,HARDENED 66 4-19
100426 WASHER 14 3-113 100569 SCREW,HEXHD 8 3-53
100430 SPLITPIN 18 4-41 100569 SCREW,HEXHD 17 7-55
100430 SPLITPIN 20 4-55 100569 SCREW,HEXHD 21 7-77
100456 CAPSCREW,CSK 28 7-65 100569 SCREW,HEXHD 23 7-79
100461 CAPSCREW 16 7-89 100569 SCREW,HEXHD 26 7-67
100461 CAPSCREW 31 3-115 100569 SCREW,HEXHD 26 7-91
100478 SCREW, HEXHD 30 3-115 100569 SCREW,HEXHD 33 3-85
SCREW, ALTERNATOR TO 100569 SCREW,HEXHD 33 5-9
100478 307 2-45
BRACKET 100569 SCREW 39 4-3
100491 SCREW, HEXHD 8 3-73 100569 SCREW,HEXHD 39 4-5
100491 SCREW,HEXHD 21 7-55 100588 G-RING 10 5-3
100494 WASHER,HARDENED 20 2-3 100588 G-RING 12 5-11
100494 SCREW,HEXHEAD,M8X16 48 2-77 100590 G-RING 7 5-15
100506 CAPSCREW,SOCHD 15 7-95 100590 G-RING 11 5-11
100506 Capscrew 37 7-97 100594 WASHER, FENDER 7 6-33
100524 WASHER,ALUMINIUM 22 5-9 100598 CAPSCREW 32 3-85
100530 WASHER, COPPER 26 5-7 CAPSCREW,BUTTON,SOC
100608 12 7-37
100532 WASHER, HARDENED 7 3-73 HD
100532 WASHER,HARDENED 12 3-3 CAPSCREW,BUTTON,SOC
100608 20 7-35
100532 WASHER,HARDENED 13 7-57 HD
100532 WASHER,HARDENED 14 3-55 100608 CAPSCREW 22 7-79
100532 WASHER,HARDENED 14 7-93 100613 washer 26 7-51
100532 WASHER,HARDENED 19 2-3 100615 WASHER,FLAT 45 6-7
100532 WASHER,HARDENED 20 7-55 100615 WASHER,FLAT 79 7-23
100532 WASHER,HARDENED 27 4-11 100617 NUT,NYLOC 21 7-79

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-5
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100617 NUT,NYLOC 25 7-91 100811 NUT,NYLOC S/STEEL 30 6-75
100618 NUT,NYLOC,STAINLESS 7 6-77 100812 WASHER,FLAT 8 6-47
100618 Nut Nyloc 34 7-97 100812 WASHER 29 6-75
100619 SCREW,HEXHD 40 4-53 100827 SCREW,HEXHD 14 2-3
100619 SCREW,HEXHD 47 4-51 100830 SCREW,PANHD,SELFTAP 76 7-23
100642 CAPSCREW,SOCHD 23 6-49 100830 SCREW,PANDH SELFTAP 76 7-25
100643 SCREW,HEXHD 16 2-3 100832 CAPSCREW,CSK 71 7-15
100644 BOLT,HEXHD 26 4-11 100832 CAPSCREW,CSK 75 7-27
100652 NUT,STOVER 14 2-67 100835 CAPSCREW 74 7-23
100652 NUT,STOVER 25 4-11 100835 CAPSCREW 74 7-25
100653 NUT,STOVER 10 3-3 100835 CAPSCREW 74 7-29
100653 NUT,STOVER 15 2-3 100837 CAPSCREW,CSK 70 7-15
100653 NUT,STOVER 16 7-55 100837 CAPSCREW,CSK,SOCHD 70 7-21
100653 NUT,STOVER 24 4-11 100838 WASHER,FLAT 22 6-49
100653 NUT,STOVER 46 4-43 100838 WASHER,FLAT 73 7-23
100653 NUT,STOVER 65 4-17 100838 WASHER,FLAT 73 7-25
100654 NUT,STOVER 16 7-71 100841 SCREW 9 6-29
100654 NUT,STOVER 64 4-17 100842 POP RIVET 72 7-23
100654 NUT,STOVER 75 7-11 100846 NUT,CENTRE LOCK 11 7-37
100655 NUT,STOVER 9 3-3 100846 NUT,CENTRE LOCK 17 7-35
100655 NUT,STOVER 15 7-69 100847 CAPSCREW 61 4-19
100684 BOLT,HEXHD 25 7-67 100848 CAPSCREW 60 4-19
100684 BOLT,HEXHD 31 3-85 100850 STUD,M/S,FULL THREAD 69 7-15
100684 BOLT, HEXHD 70 3-67 100857 WASHER,BODY 9 7-37
100698 BOLT,HEXHD 13 3-55 100857 WASHER,BODY 16 7-35
100698 BOLT, HEXHD 23 4-11 100868 Washer 31 7-97
100720 BOLT, HEX HD 3 3-75 100872 SCREW,PANHD SELFTAP 71 7-23
100720 BOLT, HEX HD 11 3-75 100872 SCREW,PANDH SELFTAP 71 7-25
100730 BOLT,HEXHD 10 6-29 100877 SCREW,HEXHD 8 3-3
100730 BOLT,HEXHD 19 7-73 100878 WASHER,FENDER 20 7-79
100730 BOLT,HEXHD 74 7-13 100879 SCREW,SLT CHEESEHD 7 6-47
100731 SCREW 2 6-27 100887 CAPSCREW,SOCHD 10 7-57
100731 SCREW 11 7-85 100887 CAPSCREW,SOCHD 13 7-93
100731 SCREW,HEXHD 14 7-71 100887 CAPSCREW,SOCHD 39 4-53
100731 SCREW 15 2-69 100887 CAPSCREW,SOCHD 46 4-51
100731 SCREW,HEXHD 20 7-77 100888 CAPSCREW,SOCHD 15 7-89
100731 SCREW 22 6-41 100893 SCREW,BUTTON HEAD 26 7-63
100731 SCREW 24 7-67 SCREW,SLT.CHEESEHD
100919 21 6-49
100731 SCREW 32 6-75 BRASS
100731 SCREW 45 4-43 100919 SCREW, PAN HD 22 5-7
100731 SCREW 45 4-45 100920 SCREW 6 6-77
100731 SCREW 46 2-75 100923 SCREW, HEXHD 6 3-73
100731 SCREW 63 4-19 100925 SCREW,HEXHD 17 3-79
100731 SCREW 73 7-21 100925 SCREW,HEXHD 17 3-87
100731 SCREW 78 7-31 100925 SCREW,HEXHD 18 3-77
100733 SCREW,HEXHD 21 6-41 100925 SCREW,HEXHD 20 3-105
100733 SCREW 31 6-75 100925 SCREW,HEXHD 23 3-93
100733 SCREW 38 4-3 100927 Bolt, Hexhd 30 7-97
100733 SCREW,M10X 25 45 2-77 100927 BOLT,HEXHD 59 4-17
100734 BOLT,HEXHD 72 7-11 100936 BOLT 68 7-13
100747 BOLT 62 4-19 100938 SCREW,COUNTERSUNK 10 7-47
100757 SCREW,HEXHD 23 7-67 100945 SCREW, HEXHD 5 3-73
100757 Bolt, Hexhd 32 7-97 100945 SCREW,HEXHD 9 7-75
100760 SCREW, HEXHD 24 3-103 100945 SCREW,HEXHD 15 7-55
100760 SCREW, HEXHD 29 3-115 100945 SCREW,HEXHD 37 4-3
100763 BOLT 30 3-85 100947 WASHER,FLAT 67 7-15
100777 NUT,HEXAGON 11 7-57 100947 WASHER,FLAT 70 7-25
100786 BOLT, HEXHD 29 3-85 100949 SCREW 28 6-75
100799 BOLT,WING 77 7-25 100952 CAPSCREW 58 4-19
SCREW,CSK SLT.HD S/ 100953 CAPSCREW,SOCHD 20 6-41
100810 14 7-81
STEEL 100954 Nut, Stover 33 7-97

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-6
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100978 POP RIVET 16 3-87 101326 BOLT,HEXHD 9 7-57
100985 Screw, Hexhd 29 7-97 101343 WASHER, MILDSTEEL 22 4-11
100989 SCREW,HEXHD 24 7-91 101345 WASHER,HARDENED 19 6-41
100994 CAPSCREW 22 7-65 101345 WASHER,HARDENED 21 4-11
101008 BOLT,HEXHD 12 3-55 WASHER,HARD-
101345 43 2-77
101010 WASHER,FENDER 69 7-23 ENED,M8X22X2
101021 CAPSCREW,SOCHD 57 4-17 101349 WASHER 21 3-75
101048 CAPSCREW,SOCHD 56 4-17 SCREW, CAP, BRACKET TO
101354 406 2-41
101059 SCREW,SLT CHEESEHD 20 6-49 CRANKCASE
101062 POP RIVET 87 7-31 101356 BOLT,HEXHD 62 7-41
101079 CAPSCREW,SOCHD 25 7-63 101382 NUT 22 3-75
101080 WASHER,HARDENED 24 7-63 101384 WASHER 10 2-79
101080 WASHER,HARDENED 36 4-3 101385 WASHER 9 2-79
101085 SCREW,HEXHD 4 6-35 101993 SCREW,HEXHEAD 20 4-11
101085 SCREW,HEXHD 66 7-15 101997 CAPSCREW,SOCHD 18 6-41
101088 WASHER,DOWTY 6 6-47 101997 CAPSCREW,SOCHD 38 6-5
101129 BOLT,HEXHD 5 6-77 120003 CONNECTOR 19 4-55
101129 bolt,hexhd 34 7-51 120040 PLUG 55 4-23
101152 SCREW,CSK,SELFTAP 68 7-23 ADAPTOR,MALE
120051 42 2-75
101156 CAPSCREW,SOCHD 35 4-3 NPTF,PUSHLOCK
101167 WASHER,SPRING 6 6-13 ADAPTOR, MALE NPTF,
120053 3 10-39
101167 WASHER,SPRING 8 6-29 PUSHLOCK
101167 WASHER,SPRING 44 6-7 120106 CONNECTOR 38 4-53
101168 SCREW,PANHD 43 6-7 120106 CONNECTOROR 45 4-51
101170 SCREW,PAN 5 6-13 120148 CONNECTOR 15 3-87
101170 SCREW,PANHD 42 6-7 120148 CONNECTOR 17 3-77
101171 SCREW,PAN 4 6-13 120148 CONNECTOR 19 3-105
101171 SCREW,PANHD 41 6-7 120148 CONNECTOR 22 3-93
101172 BOLT,HEX 67 7-31 120148 CONNECTOR 23 3-103
101174 CAPSCREW,CSK,SOC 65 7-15 120148 CONNECTOR 28 3-85
101174 CAPSCREW,CSK 66 7-27 120148 CONNECTOR 37 4-53
101174 CAPSCREW 66 7-29 120148 CONNECTOR 44 4-49
101175 CAPSCREW,CSK,SOC 65 7-23 120157 CONNECTOR 9 5-3
101176 NUT, SPEED 6 6-33 120157 CONNECTOR 10 5-11
101176 NUT,SPEED 64 7-23 120161 ADAPTOR,BARBED HOSE 10 7-85
101176 NUT,SPEED 64 7-25 120161 ADAPTOR,BARBED HOSE 11 3-55
101181 SCREW 7 6-29 120161 ADAPTOR,BARBED HOSE 36 4-53
101181 SCREW,PAN,POZI 27 6-75 120161 ADAPTOR,BARBED 43 4-49
101185 CAPSCREW,BUT. SOCHD 63 7-23 120161 ADAPTOR 54 4-19
101188 CAPSCREW,SOCHD 6 7-59 120166 VALVE,DRAIN 6 5-15
101193 WASHER,SPRING 40 6-7 120222 FLANGE 44 4-45
101211 BOLT 6 4-21 120237 FLANGE,HALF 7 3-53
101211 BOLT 19 6-49 120238 FLANGE 53 4-19
SCREW, HEXHD 10.9 M10X 120238 FLANGE,HALF 53 4-23
101213 44 2-77 120258 ELBOW,UNION 20 5-9
35
101216 WASHER,SERRATED 39 6-5 120286 UNION 19 5-9
101225 SCREW,HEXHD 21 5-9 120308 BULKHEAD 14 3-87
101226 NUT,CASTLE 19 4-41 120308 BULKHEAD 16 3-77
101228 Washer Profiled 28 7-97 120308 BULKHEAD 16 3-79
101247 SCREW, CAP 23 5-7 120308 BULKHEAD 18 3-105
101293 CAPSCREW, BUT, SOCHD 8 6-79 120308 BULKHEAD 21 3-93
WASHER,FLAT,BONNET 120308 BULKHEAD TEE 22 3-103
101301 13 7-71
CATCH 120313 BULKHEAD 8 5-3
101301 WASHER,FLAT 19 7-77 120316 CONNECTOR 13 3-87
101307 WASHER,FLAT 18 7-73 120316 CONNECTOR 15 3-77
101307 WASHER,FLAT 34 4-3 120316 CONNECT 15 3-79
101307 WASHER,FLAT 64 7-7 120316 CONNECTOR 17 3-105
101309 WASHER,FENDER 5 4-21 120316 CONNECTOR 20 3-93
101309 WASHER,FENDER 18 6-49 120316 CONNECTOR 21 3-103
101324 BOLT,HEXHD 7 3-3 120322 CONNECTOR 17 5-7
101324 BOLT,HEXHD 13 2-3 120335 PLUG 4 4-39
120352 CONNECTOR 6 5-5

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-7
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
PLUG,CLOSURE HEX 122028 ELBOW 31 4-5
120396 9 7-85
SOCKET HD 122028 ELBOW 38 4-49
PLUG, CLOSURE HEX 122028 ELBOW 43 4-45
120396 44 3-59
SOCKET HD 122032 ELBOW 19 4-11
120397 PLUG 33 4-5 122032 ELBOW 30 4-3
120399 PLUG,BLANKING 9 5-11 122032 ELBOW 47 4-19
120588 PLUG 15A 5-7 122047 ELBOW 46 4-23
120596 CONNECTOR 52 4-19 122049 CONNECTOR 37 4-49
120631 FITTING, TUBE 12 5-7 122049 CONNECTOR 42 4-45
120640 FITTING, HOSE 16 5-7 122049 CONNECTOR 45 4-23
120640 FITTING, HOSE 15B 5-7 122068 CONNECTOR 29 4-3
120671 BULKHEAD 35 4-53 122068 CONNECTOR 44 4-23
120671 BULKHEAD 42 4-49 122069 ELBOW 43 4-19
120679 ADAPTOR 29 7-49 122071 ELBOW 42 4-23
120680 CONNECTOR 5 5-5 122091 CONNECTOR 41 4-45
120758 UNION 18 5-9 122092 CONNECTOR 40 4-45
120781 ADAPTOR 14 2-69 122096 ELBOW 41 4-19
120785 CONNECT 13 2-69 122098 ELBOW 18 4-11
120804 ELBOW 12 2-69 122107 TEE,RUN 40 4-17
120804 ELBOW 17 5-9 122136 VALVE,DRAIN 11 2-3
120807 ELBOW 27 3-85 122136 VALVE,DRAIN 39 4-43
FITTING, HOSE ADPT, 1/4” 122136 VALVE,DRAIN 39 4-45
120926 5 10-39
BSP 122148 CONNECTOR 33 4-53
120969 CONNECTOR 1 5-19 122148 CONNECTOR 36 4-49
120969 ADAPTOR 11 2-69 122149 TEE,SPEC 32 4-53
120970 CONNECTOR 16 5-9 122149 TEE,SPEC 35 4-49
121024 TEE,BRANCH 15 5-9 122153 ELBOW 28 4-5
121045 ADAPTOR 16 5-17 122154 TEE,RUN 37 4-45
121086 ADAPTOR 14 5-17 122155 CONNECTOR 31 4-53
121090 CONNECT,SPEC 12 2-3 122155 CONNECTOR 34 4-49
121188 ELBOW 8 7-85 122155 CONNECTOR 34 4-49
121224 PLUG,HOLLOW HEX-1/4"NPT 41 2-77 122156 CONNECTOR 39 4-19
MALE-8,M20,TAIL,90
121275 10 3-55 122156 CONNECTOR 39 4-23
DEG,PCT-M20 122157 CONNECTOR 30 4-53
121275 MALE-8 34 4-53 122157 CONNECTOR 33 4-49
121275 MALE-8 41 4-49 122157 CONNECTOR 33 4-49
121275 MALE 51 4-19 122189 TEE,BRANCH 29 4-53
121289 CAP, DUST 13 3-75 122189 TEE,BRANCH 32 4-49
121290 VALVE, AIR RELIEF 7 3-75 122189 TEE,BRANCH 32 4-49
121290 VALVE, AIR RELIEF 12 3-75 122257 REDUCER 3 4-21
121296 CONNECTOR 1 6-59 122279 ELBOW 38 4-45
121297 CAP, DUST 8 3-75 130001 HOSE,PUSHLOCK 7 7-85
TAP,COOLANT DRAIN,RADI-
121312 40 2-77 130001 HOSE,PUSHLOCK 9 3-55
ATOR 130001 HOSE,PUSHLOCK 27 4-53
121350 ELBOW 4 5-5 130001 HOSE,PUSHLOCK 28 4-53
121364 ADAPTOR 5 5-15 130001 HOSE,PUSHLOCK 30 4-49
121364 ADAPTOR 8 5-11 130001 HOSE,PUSHLOCK 30 4-49
121365 ADAPTOR 4 5-15 130001 HOSE,PUSHLOCK 31 4-49
121365 ADAPTOR 7 5-11 130001 HOSE,PUSHLOCK 31 4-49
121365 ADAPTOR 10 2-69 130001 HOSE,PUSHLOCK 38 4-19
121451 ADAPTOR 9 2-69 130020 HOSE, PUSHLOCK 1/4” 6 10-39
121463 Nitrogen charge kit adapter 1 10-31 130029 PIPE,AIR LINE 7 5-3
121495 PLUG 13 5-7 130049 HOSE,CLEAR 23 7-91
121890 PLUG,SOCHD 110 3-59 140011 SEAL,OIL 26 3-85
122003 O-RING 24 5-7 140032 SEAL,PISTON 17 4-13
122008 ELBOW 4 4-21 140033 SEAL,WIPER 11 4-13
122014 ELBOW 50 4-23 140042 U SEAL 17 4-41
122018 CONNECTOR 49 4-17 140044 SEAL,SINGLE ACTING 12 4-13
122018 CONNECTOR 49 4-23 140059 O-RING 10 4-13
122021 CONNECTOR 32 4-5 140062 O-RING 30 4-31
122021 CONNECTOR 40 4-49 140115 O RING 23 7-63
122021 CONNECTOR 48 4-23

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-8
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
140162 O RING 37 4-17 140880 O-RING 3 3-111
140169 O RING 4 7-99 140900 KIT,SEAL - 4-41
140191 O-RING 28 3-115 140901 W/BAND,PISTON 11 4-41
140193 O-RING 6 5-3 140902 O RING 10 4-41
140193 O RING 6 5-11 140988 KIT, SEAL INTERSECTION 9 4-29
140201 O RING 18 4-55 145018 O-RING 63 7-7
140203 O RING 25 3-85 150018 ROLLER, BEARING 18 3-103
140297 O RING 17 4-55 150018 ROLLER, BEARING 26 3-115
140303 SEAL,OIL 14 7-89 150044 BEARING,CARB 34 4-17
140340 V RING 14 3-77 150069 BEARING, TAPER ROLLER 17 3-103
140340 V RING 14 3-79 150069 BEARING,TAPER ROLLER 25 3-115
140340 V RING 16 3-105 150082 BEARING,D.G.BALL 21 3-85
140340 V RING 19 3-93 150137 ASSY,BEARING,ARTIC HITCH 11 7-89
140340 V-RING 20 3-103 150226 BEARING,SPHERICAL 9 4-41
140345 SEAL,WIPER 16 4-41 150226 Bearing, Spherical 27 7-97
140352 O RING 24 3-85 150229 BEARING, AIR CON PULLEY 8-4
140353 O RING 22 7-63 150229 bearing, aircon pulley 10 2-59
140368 O-RING 13 4-13 150242 BEARING, PLANET GEAR 24 3-115
140370 O RING 3 5-15 160074 BUSH 17 4-11
140370 O RING, 5 5-11 160180 HUB COVER PLATE 23 3-115
140398 O RING 36 4-17 160181 PIN-PLANET 22 3-115
140400 RING,BACK UP 14 4-13 160182 SHIM, PLANET 21 3-115
140416 RING,BACK UP 21 7-63 PLATE, RETAINER, RING
160190 20 3-115
140424 W/BAND,ROD 16 4-55 GEAR
140429 O RING 23 3-85 160193 RING, STEEL 19 3-115
140440 SEAL,WIPER 20 7-63 160194 PLUG, BRONZE THRUST 18 3-115
140462 WASHER, DOWTY 15 5-17 160263 NUT 16 3-103
140466 O RING 36 4-43 160263 NUT, LOCK 17 3-115
140471 SEAL,CASSETTE 19 3-103 160360 PLATE, LOCK 16 3-115
140471 SEAL, CASSETTE 27 3-115 160432 SLEEVE,PEDAL 16 4-11
140513 SEAL,ROD 19 7-63 160510 CLAMP,ALUMINIUM 14 5-9
140542 SEAL, CAP, DIESEL FILLER 2 7-87 160523 BUSH,TILT CYL 2 4-13
140565 KIT,SEAL 9 4-13 160571 STUB, AXLE, MACHINED 15 3-115
140602 SEAL,OIL,DOUBLE LIP 13 7-89 160579 CARRIER 15 3-103
140615 SEAL,WIPER 15 4-55 160706 SLEEVE,FIXED ARTIC 10 7-89
140616 U SEAL 14 4-55 BLOCK,GREASE NIPPLE
160723 20 3-85
140628 KIT, SEAL 17 5-17 BANK
140639 SEAL,PISTON 15 4-41 160956 RING, THRUST SUN GEAR 14 3-115
140643 SEAL,ROD 18 7-63 160993 NECKBUSH,NUT 6 4-13
140644 GUIDE,TAPE,PISTON,PTFE 17 7-63 160994 NECKBUSH,SET 7 4-13
140653 KIT,SEAL,SUSP.STRUT - 7-63 161016 BOSS 5 7-59
140654 KIT, Seal 7 3-113 161016 BOSS 8 7-57
140660 KIT, SERVICE 2 4-15 161016 BOSS 12 7-93
140695 W/BAND,ROD 14 4-41 161025 Bush, Bin Pivot 26 7-97
140703 W/BAND,ROD 16 7-63 161028 WASHER,ORBITAL MTG 27 4-3
140720 O RING,NEOPRENE 12 7-89 161054 SHIM,4MM,BELLYPLT,FRONT 8 7-75
140728 O RING 35 4-19 161055 PIN,BONNET HINGE 7 7-75
140728 O RING 35 4-45 161055 PIN,BONNET HINGE 12 7-69
140731 O RING 34 4-45 SLEEVE,STEERING COL-
161081 37 6-5
140734 O-RING 15 4-13 UMN
140744 KIT, SEAL 4 4-47 SPACER BLOCK,DOOR
161086 62 7-15
140775 SEAL,OSCILLATION 22 3-85 STRAP
140805 O-RING 6 4-39 161099 BOSS,ORBITAL 26 4-3
140806 O-RING 5 4-39 161127 CARRIER, SEAL 18 3-93
140847 SEAL,ROD 13 4-41 161221 MOUNTING,T/CASE,LOWER 2 3-57
140848 O RING 12 4-41 161318 PISTON 8 4-13
140862 SEAL,PISTON 13 4-55 161445 DISC, BRAKE 13 3-115
140863 KIT,O-RING 12 4-55 161445 DISC, BRAKE 14 3-103
140875 KIT,SEAL - 4-55 161446 PLANET CARRIER 12 3-115
140877 RING, SEAL 14 5-7 161462 NECKBUSH,SUSP.STRUT 15 7-63
140879 O-RING 25 5-7 161641 COVER, HUB 13 3-103
161685 MTG PLT:FIXED ARTIC 9 7-89

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-9
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
161756 HUB, MACHINE 11 3-115 173837 MTG,BOTTOM,F/TANK,B/BOX 19 7-79
161788 HUB 12 3-103 PLT,BACKING,STEP
173964 18 7-77
161913 BOS, STRAP, F/CHASSIS 14 7-55 STRAP,BTM
161914 PIN,SMALL HEAD 15 4-11 173969 LINK,LOCK,BATTERY BOX 12 7-81
162014 WASHER 14 4-11 173969 LINK,LOCK,BATTERY BOX 18 7-79
162040 COVER:PLT-SEAL OSC. 19 3-85 174057 SHIM, PARK BRAKE 4 3-73
162041 HOUSING:BRG REAR-OSC. 18 3-85 174446 PLATE,BELLY,FRONT 6 7-75
162242 PIN BIN STAY 22 7-91 MTG,EXHAUST H/SHIELD
174447 13 2-67
162345 PLT:COVER-FIXED ARTIC 8 7-89 FRNT
162346 PLT:COVER-FLOAT ARTIC 7 7-89 174448 PLATE,COVER,BELLY,RHS 5 7-75
162347 PIN,FIXED,TOP ARTIC 6 7-89 174449 PLATE,COVER,BELLY,LHS 4 7-75
162384 PLATE,LOWER,STEERING 33 4-17 174490 MTG,FUEL TANK,BATT BOX 12 7-55
162394 PLATE,LOCATING 32 4-17 174496 MTG,CAB,FRONT LEFT 11 7-55
162395 Pin, Tip Cylinder 25 7-97 174497 MTG,CAB,FRONT RIGHT 10 7-55
162396 Spacer, Tip Cylinder 24 7-97 174550 MTG.ORBITAL 25 4-3
162404 WASHER 8 3-55 174554 GUARD,SUSP.STRUT VALVE 14 7-63
162404 WASHER,ID 26 4-53 174578 PLT,COVER,BIN PIPES 23 4-53
162404 WASHER,ID 29 4-49 174578 PLT,COVER,BIN PIPES 26 4-49
162404 WASHER,ID 29 4-49 174579 MTG PLT,BIN PIPES 22 4-53
162404 WASHER,ID 31 4-19 174579 MTG PLT,BIN PIPES 25 4-49
162456 WASHER,SPRING 13 4-11 PLT,MTG,RHS,GUARD,WIN-
174676 59 7-11
162552 STUB AXLE 16T UNSPLINED 11 3-103 DOW
162602 NUT,NECKBUSH 11 4-55 174677 GUARD,PROP SHAFT 9 7-55
162603 NECKBUSH 10 4-55 PLT,PIVOT RETAINER,HEAD-
174737 17 6-41
162604 PISTON 9 4-55 LIGHT
162658 SPACER 10 2-3 174739 STAY,CAB 12 4-11
162738 PISTON 8 4-41 174756 SHIM,DROP BOX MTG 7 3-55
162739 NECKBUSH 7 4-41 174772 PIPE,HYD BRAKES,FRONT 21 4-53
162955 PIN, SLOTTED SPRING 17 3-93 174772 PIPE,HYD BRAKES,FRONT 24 4-49
162960 SHAFT,OSCIL 17 3-85 MTG ARM,HOSE RUB-
175041 27 7-53
162960 SHAFT, THRU DRIVE 20 3-75 BER,CAB
166566 PIN,MTG,MIRROR 61 7-13 175066 MTG,STRUT,BONNET 21 7-65
166688 Boss 23 7-97 PLATE,COVER,FLY-
175112 9 2-3
170222 CIRCLIP, REAR, AXLE 10 3-103 WHEEL,HOUSING
170222 CIRCLIP, REAR, AXLE 10 3-115 176088 BKT,RECEIVER DRIER,HVAC 28 7-49
170489 SAW CYL.WASHER 21 7-91 176107 PLATE,ROT SENSOR COVER 26 6-75
170548 PLT,LOCK,AXLE 11 7-95 176109 PLATE,ROT SENSOR MTG 25 6-75
171508 CLAMP,WHEEL SPANNER 61 7-25 176111 BKT,FLASHING BEACON 4 6-23
172043 WASHER,RUBBER 11 7-71 PLATE,BULKHEAD,FIRE-
176177 27 7-49
172805 Shim 22 7-97 WALL
172806 SHIM 10 7-95 176204 PLT,MTG,TOP,CONDENSOR 17 7-73
172806 SHIM 10 7-95 PLT,MTG,ELECTRICAL,HAR-
176249 16 6-41
172806 Shim 21 7-97 NESS
172815 PIPE,TIP,BIN UP AND DOWN 25 4-53 176303 SHIM 58 7-13
172815 PIPE,TIP,BIN UP AND DOWN 28 4-49 176306 WASHER,CAB 57 7-15
172816 PIPE,HYD BRAKES,REAR 24 4-53 176312 SHIM 56 7-11
172816 PIPE,HYD BRAKES,REAR 27 4-49 SPACER,STEERING COL-
176327 60 7-41
172976 LOCK,ARTICULATED 5 7-89 UMN
173275 SHIM,FIXED ARTIC 4 7-89 176353 MTG,HOSE 35 2-75
173443 GUARD WINDOW REAR 60 7-11 176379 WASHER,SPRING 55 7-13
173482 MTG,NUMBER PLATE 13 7-55 176398 PLT, HARNESS MTG 4 6-51
PIPE,GREASE,OSC TOP 176406 PLT,STEER TOP 30 4-17
173727 16 3-85 176407 CONE,STEER TOP 29 4-17
BRG
PIPE,GREASE,OSC FNT T/B 176408 PIN,STEER TAPPED 28 4-17
173728 15 3-85 176415 PLT,TWO HOLE WASHER 24 6-75
BRG
PIPE,GREASE,OSC BOT- 176428 BKT,ELEC,F/CHASSIS 15 6-41
173729 14 3-85 176431 SHIM 54 7-15
TOM BRG
173733 PLT,SPACER,CAC,B40D 36 2-77 176435 WASHER,CIG LIGHTER 36 6-5
MANIFOLD,3 PORT,HYD 176490 SHIM,BIN SUPPORT POLE 20 7-91
173782 33 4-45 176515 MTG PLT LHS,BIN PIPES 20 4-53
TEST POINT
173802 CUP,BONNET CATCH 10 7-71 176515 MTG PLT LHS,BIN PIPES 23 4-49
173837 MTG,BOTTOM,F/TANK,B/BOX 13 7-81 176516 MTG PLT RHS,BIN PIPES 19 4-53

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-10
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
176516 MTG PLT RHS,BIN PIPES 22 4-49 MOUNTING,T/CASE,TOP
181527 1 3-57
176519 PLT,BONNET MTG,HINGE 20 7-65 BRACKET
STIFFENER,MUD- MTG,HATCH,HVAC DOOR
176534 17 7-77 181684 44 7-21
FLAP,STRUT STRUT
176589 BKT,P-CLIP,AIRCON 26 7-53 181860 ARM,WHEEL SPANNER 59 7-25
176590 PLT,BAFFLE MTG,BONNET 53 7-9 HAN-
181880 43 7-11
ASSY,BAFFLE DLE,CAB,LHS,TOP,REAR
176591 52 7-9
MTG,CAB,FRONT 182281 MTG,MIRROR,RHS 42 7-13
176592 SPACER,ENG MTG 6 3-3 182282 MTG,MIRROR,LHS 41 7-13
176592 SPACER,ENG MTG 8 2-3 182283 MTG,CAB,MIRROR,LHS 40 7-13
176593 ASSY,BAFFLE MTG,CAB,BTM 51 7-9 182284 MTG,CAB,MIRROR,BKT,RHS 39 7-13
176717 BOX, UTILITY 11 7-81 182285 HANDRAIL,CAB,ROOF 38 7-11
176718 DOOR, UTILITY BOX 10 7-81 182371 CHASSIS,FRONT 6 7-55
176720 GUARD,HYD TANK 32 4-43 182383 BANJO,HSG,FRONT 11 3-79
176721 LID,HYD TANK 31 4-43 182999 MTG T3,HYD BLOCK 27 4-23
176722 PIPE,BRAKE,FRONT,LHS 13 3-77 TAPER PLUG, WALKING
183003 8 7-93
176722 PIPE,BRAKE,FRONT,LHS 13 3-79 BEAM
176723 PIPE,BRAKE,FRONT,RHS 12 3-77 183140 MOUNTING,ENGINE 7 2-3
176723 PIPE,BRAKE,FRONT,RHS 12 3-79 MOUNTING,TRANSMIS-
183155 5 3-3
176724 PIPE,BRAKE,MIDDLE,LHS 12 3-87 SION,6HP590
176724 PIPE,BRAKE,MID,LHS 15 3-105 183200 HINGE,BONNET,RHS 18 7-65
176725 PIPE,BRAKE,MIDDLE,RHS 11 3-87 183201 HINGE,CHASSIS(BONNET) 2 7-75
176725 PIPE,BRAKE,MID,RHS 14 3-105 183201 HINGE,CHASSIS(BONNET) 9 7-69
176726 PIPE, BRAKE 9 3-103 183202 BARREL,CAB TILT 3 4-13
176727 PIPE, BRAKE 8 3-103 183203 ROD,CAB TILT 4 4-13
176741 PLT,LOCK BULKHEAD 30 4-43 183333 LID,IN-TANK,FILTER 29 4-43
176741 PLT,LOCK BULKHEAD 30 4-45 183375 ASSY,TRANS MTG,4 HOLE 4 3-3
176771 WASHER,FLAT 4 6-39 183496 HINGE,BONNET,LHS 17 7-65
176779 MTG. PLT,REV LIGHT 23 6-75 183621 BANJO,HOUSING,DK FRONT 11 3-77
176872 PIPE,BRAKE,MID,RHS 16 3-93 183623 BANJO,HSG 7 3-103
176873 PIPE,BRAKE,MID,LHS 15 3-93 183634 PLT,STOP CLAMP 6 7-57
GUARD,BRAKE 183647 BARREL,SUSP.STRUT 13 7-63
176883 14 3-93
PIPE,LHS,MID 183745 BANJO,HSG 12 3-93
GUARD,BRAKE 183746 BANJO,HSG 11 3-105
176884 13 3-93
PIPE,RHS,MID 184058 ASSY,ROD,SUSP.STRUT 12 7-63
GUARD,BRAKE 184196 Bin, Ribless 20 7-97
176885 13 3-105
PIPE,LHS,REAR 184217 ROD,CYL,D38,STEER 6 4-41
GUARD,BRAKE PIPE, 184218 ROD,R/LESS 8 4-55
176886 12 3-105
RHS,REAR 184238 BARREL,TIP,RLESS 7 4-55
176962 MTG BKT,LATCH 50 7-15 184314 ASSY,BIN POLE 18 7-91
178141 SHIM,BIN SUPPORT POLE 19 7-91 PIN ASSY, PIVOT, ROD SEN-
184326 3 7-99
178159 BRACKET, ANTENNA RADIO 5 6-33 SOR
178169 SHIM,AXLE SPACING 7 7-57 184327 PIN,ASSY,BIN PIVOT 2 7-99
178169 SHIM,AXLE SPACING 9 7-93 184479 LID,MAIN DIESEL ACCESS 6 7-85
178407 SHIM 49 7-13 MTG,FRONT,P/
184612 5 7-55
SHIM,OSCILLATION LOCK SHAFT,GUARD
178419 13 3-85
NUT 184613 MTG,REAR,P/SHAFT,GUARD 4 7-55
178567 SHIM 48 7-13 PLT,COVER,F/WHEEL,HOUS-
184676 6 2-3
178568 SHIM 47 7-13 ING
178569 SHIM 46 7-13 184739 PLT, MTG 4 6-77
LOCK PLATE,OSCIL NUT 184832 BOX,BATTERY 16 7-79
178691 12 3-85
ADT 184939 PLATE,SAT,IRIDIUM 5 6-31
178710 SHIM,INSIDE OSCILLATION 11 3-85 184942 PLATE,GUARD,REAR 22 6-75
178726 TAG,LOCK,MIRROR 45 7-13 184976 CHASSIS,REAR 17 7-91
MTG PLT,EXHAUST,F/CHAS- 186036 CHANNEL, STRAP SUPPORT 3 7-55
178746 8 7-55
SIS 186037 MTG ,CAB TILT CYLINDER 11 4-11
178747 MTG PLT,HOSES,F/CHASSIS 7 7-55 186038 MTG CAB,REAR, TILT CYL 10 4-11
178799 WASHER,MACHINED 17 7-79 186040 MTG,BRACKET,HYD PLATE 2 7-55
PLT,BOX,PADHAN- 186149 PIN,LOCATE,MIRROR 37 7-13
178967 19 7-67
DLE,TRIMARK 186229 PLT,GUIDE,ROD,BONNET 16 7-67
181522 ASSY,BELLY PLATE 3 7-75 186299 MOUNTING, PARK BRAKE 3 3-73
186315 SHIM 36 7-13

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-11
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
186316 SHIM 35 7-13 187633 MTG,BONNET CATCH 14 7-67
186347 PLT,GUIDE BONNET 8 7-71 187634 LINKAGE,BONNET 13 7-67
186372 Shim, Pad, Rear Bin 19 7-97 187638 BRACKET 3 6-35
186476 BKT,BREATHER,FUEL TANK 5 7-85 187648 SPACER 5 6-29
186607 PLT,R/CHASSIS,ELEC MTG 21 6-75 187674 PLT,SPACER,AXLE 7 7-95
186691 SHIM,BIN SUPPORT POLE 16 7-91 187688 LINK,BONNET CATCH 12 7-67
186693 RUBBER,SUSP CAVITY,LHS 15 7-91 187689 PEG,BONNET CATCH 7 7-71
186695 STRAP,F/OSCIL,CROSS PLT 14 7-91 PLT,TONGUE,BONNET
187690 11 7-67
186696 COVER,REAR,LHS,F/OSCIL 13 7-91 CATCH
186697 COVER,REAR,RHS,F/OSCIL 12 7-91 187696 BKT,MTG,HOSES,CAB TILT 9 4-11
186698 BACK,COVER,REAR,F/OSCIL 11 7-91 187701 PLT,RETAINER 34 6-7
186699 COVER,TOP,F/OSCIL 10 7-91 187750 STEP,BOTTOM,M/GUARD 15 7-77
186703 RUBBER,SUSP CAVITY,RHS 9 7-91 187753 MUDGUARD,LHS 14 7-77
186704 ASSY,COVER,LHS 8 7-91 187754 MUDGUARD,RHS 13 7-77
186705 ASSY,COVER,RHS 7 7-91 187775 PLT,MTG,TRAY,E-MODULE 33 6-7
186706 ASSY,COVER,BOTTOM 6 7-91 187779 STEP,BOTTOM,M/GUARD 12 7-77
186757 PLT,COVER 6 6-29 187781 MTG,STEP,MID,M/GUARD 11 7-77
186806 PLT,SANDWICH,MUDGUARD 16 7-77 187782 MTG,STEP,BOTT,M/GUARD 10 7-77
BKT,BREATHER,TRANSFER 187789 HANDRAIL,MUDGUARD,RHS 9 7-77
186889 6 3-55
CASE 187790 HANDRAIL,CAB,RHS,REAR 34 7-11
186890 BKT,BREATHER,FNT AXLE 26 4-19 187865 Mtg, Light, Outer Bin 13 7-97
186919 PLT,MTG,B/HEAT CVR 5 7-91 187866 Mtg, Light, Mid Bin 12 7-97
186941 MTG,PLT,ARTIC PROTEC 4 7-91 187867 Spacer, Light, Bin 11 7-97
186978 BKT,FNT,HVAC HOSES 25 7-53 187868 LT/Guard Mid Bin 10 7-97
187011 BUSH,PIN RETAINING 1 7-99 187869 LT/Guard Outer Bin 9 7-97
187011 BUSH,PIN RETAINING 3 7-89 187885 PIN ASSY,FLOAT ARTIC 2 7-89
187020 BRKT,PIPE,BRAKE 11 3-93 187891 MTG,RUBBER,CAB 33 7-11
187181 Plt Mudflap Mtg 18 7-97 187917 CLAMP,PIPE 27 5-9
187182 Plt Guard Bin 17 7-97 187920 PIPE,OIL LEAD 6 4-55
187183 Shim 16 7-97 187928 PLT,SEAL,RAD,LHS 14 7-73
187184 Shim 15 7-97 187929 PLT,SEAL,RAD,RHS 13 7-73
187189 LID,TOP,BATTERY BOX 15 7-79 187930 PLT,SEAL,RAD,TOP 12 7-73
187191 DOOR,BATTERY BOX 14 7-79 190141 WASHER, HEAT TREATED 6 3-103
187223 Lock Plt 14 7-97 190141 WASHER, HEAT TREATED 9 3-115
187225 MTG,ELEC HARNESS/HVAC 24 7-53 190232 WHEEL 1 3-117
187226 FRAME,GRILL 16 7-73 190232 WHEEL 1 3-117
187244 CLAMP,BATTERY 17 6-49 190232 WHEEL 1 3-117
187245 BKT,FNT,PIPE,COMPRES 13 5-9 190232 WHEEL 1 3-117
187252 PIPE,PNEUM,COOLING 12 5-9 190232 WHEEL 1 3-117
187272 FRAME,S/TNK,BON/CATCH 1 7-55 190742 PLUG,HEX HEAD 11 7-63
187315 BKT,PIPE,MAKE-UP LINE 34 2-75 191074 HEATSHIELD, TURBO 12 2-67
187318 CLAMP,2 ACCUMULATORS 2 4-21 191187 Shim, Pad, Bin 8 7-97
187336 BKT,RUBBER CLAMP 23 7-53 191332 ASSY,PISTON,SUSP.STRUT 10 7-63
187418 PIPE,INTERM,PNEUM 11 5-9 191336 BANJO,HOUSING,DK FRONT 10 3-87
187424 MTG,HOOTER 14 6-41 191648 BARREL,CYL,D80,STEER 5 4-41
187425 BKT,VENT PIPES,RAD 33 2-75 192040 PLATE,SPACER 4 6-31
187452 MTG,PIPE,COMPRESSOR 15 7-73 200033 CLAMP, HOSE 4 10-39
187496 LINK,TOP,SPHERICAL 4 7-59 200033 CLAMP,HOSE 32 2-75
187497 LINK,BASE,SPHERICAL 3 7-59 NIPPLE,GREASE STRT 1/8"
200036 9 3-85
187502 PLT,RETAIN,HOSES 24 4-3 GAS
187506 PLT,ADM 35 6-7 200038 Nipple,Grease Strt 7 7-97
187531 COVER PLT 5 6-53 200038 NIPPLE 18 4-53
187531 COVER PLT,FUEL SENDER 13 6-41 200038 NIPPLE 21 4-49
PLT,MNT,BACK- 200050 CLAMP,HOSE 9 7-63
187533 58 7-31
REST,SEAT,TRAINER 200050 CLAMP,HOSE 17 4-53
187541 PLT,DOOR OPEN LOCK 13 7-79 200050 CLAMP,HOSE 20 4-49
187551 OSCILLATION JOINT,CARB 10 3-85 200050 CLAMP,HOSE 26 7-49
187570 TANK,HYD/FUEL 28 4-43 200051 CLAMP,HOSE 10 2-61
187570 TANK,HYD/FUEL 28 4-45 200061 CLAMP,HOSE 31 2-75
187574 PLT,REAR,ELEC MTG 20 6-75 200061 clamp,pipe 61 7-51
187632 HOUSING,BONNET CATCH 15 7-67 200062 CLAMP 4 7-85

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-12
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
200062 CLAMP,HOSE 5 3-55 201439 P CLIPS 29 2-75
200062 CLAMP,HOSE 16 4-53 201499 Circlip,Internal 6 7-97
200062 CLAMP,HOSE 19 4-49 201509 LATCH,GASKET 8 7-67
200062 CLAMP,HOSE 25 4-19 201509 LATCH,GASKET 9 7-81
200085 CLAMP,HOSE 5 4-55 201509 LATCH,GASKET 12 7-79
200092 CLAMP,HOSE 30 2-75 201509 LATCH,GASKET 31 7-15
200093 CLEVIS 4 3-71 201529 PLUG 3 6-59
200200 BULB 12 6-43 201529 PLUG, CONNECTING 18 5-17
200318 MTG,BAND 2 5-15 201556 BEARING,CONICAL,RUBBER 6 7-93
200318 MTG,BAND 4 5-11 201650 CIRCLIP 38MM EXTERNAL 8 3-115
200437 VALVE, JUMBO 4 3-117 201666 SPRING 30 7-13
200437 VALVE, JUMBO 4 3-117 201737 TEST POINT 23 4-23
200437 VALVE, JUMBO 4 3-117 201737 TEST POINT 26 4-45
200437 VALVE, JUMBO 4 3-117 201819 REDUCER,STACK 7 2-61
200437 VALVE, JUMBO 4 3-117 201873 Adapter 1 10-33
200438 SPUD, TUBELESS 3 3-117 201885 CLAMP,RUBBER 15 4-53
200438 SPUD, TUBELESS 3 3-117 201885 CLAMP,RUBBER 18 4-49
200438 SPUD, TUBELESS 3 3-117 201886 DECAL,PDI/QUALITY 1 7-101
200438 SPUD, TUBELESS 3 3-117 201926 CIRCLIP 4 3-103
200438 SPUD, TUBELESS 3 3-117 201926 CIRCLIP, INNER 7 3-115
200438 SPUD, TUBELESS 3 3-117 201972 TYRE 2 3-117
200466 INFORMER 9 2-61 202063 VALVE, JUMBO 4 3-117
ELBOW,90 DEG 6" EQUAL 202094 GROMMET,FLAT SPLIT 31 6-7
200641 8 2-61
RUBBER 202346 AIRDUCT,FLEX 8 7-47
200653 CABLE TIE 3 6-51 202557 PLUG 4 6-59
200653 CABLE TIE 4 6-53 202596 CIRCLIP:INSIDE-DIN 472 4 4-41
200653 CABLE TIE 10 6-15 202599 CIRCLIP,INTERNAL 3 4-41
200653 CABLE TIE 12 6-41 202599 RING,SNAP 3 7-61
200653 CABLE TIE 16 6-49 202599 CIRCLIP,INTERNAL 4 4-55
200653 CABLE TIE 19 6-75 202621 SEAL PLATE 3 3-103
200653 CABLE TIE 22 7-53 202621 SEAL PLATE 9 3-77
200653 CABLE TIE 24 4-19 202621 SEAL PLATE 9 3-79
200653 CABLE TIE 57 7-45 202621 SEAL PLATE 9 3-93
200742 SOCKET, FEMALE, 7 PIN 2 6-59 202621 SEAL PLATE 9 3-105
200743 VALVE, REDUCER 7 10-39 202686 GRIP 3 7-91
200779 TIE ROD,END,WITH CLIP 9 7-67 202729 CIGARETTE LIGHTER 30 6-5
200779 TIE ROD,END,WITH CLIP 10 7-67 202860 BOWL,PRE-CLEANER 2 2-63
200779 TIE ROD END 18 6-75 202916 PLUG 5 6-59
200779 TIE ROD END 32 7-15 202933 BULB 3 6-43
200871 CABLE TIE 3 6-13 202934 BULB 11 6-43
200871 CABLE TIE 3 6-77 202969 TYRE 2 3-117
200871 CABLE TIE 5 6-47 203264 GROMMET,BLANK 29 6-7
200871 CABLE TIE 8 2-65 203266 GROMMET,BLANK 4 6-29
200871 CABLE TIE 9 7-47 203285 FLANGE 7 3-85
200871 CABLE TIE 32 6-5 203349 K-CLAMP,SINGLE 14 4-53
200871 CABLE TIE 32 6-7 203349 K-CLAMP,SINGLE 17 4-49
200871 CABLE TIE 478 2-41 PLATE,AXLE SERIAL
203375 8 3-77
201194 BUSH,OSCILL.JOINT 8 3-85 NUMBER
201212 CLAMP,EXHAUST 11 2-67 PLATE,AXLE SERIAL
203375 8 3-79
201375 PRESSURE SENDER 10 5-7 NUMBER
201412 MAGNET 27 4-43 PLATE,AXLE SERIAL
203375 8 3-87
201419 P-CLIP 21 7-53 NUMBER
201420 P CLIPS 5 3-103 PLATE,AXLE SERIAL
203375 8 3-93
201420 P CLIPS 9 3-87 NUMBER
201420 P CLIPS 10 3-77 203375 PLATE,AXLE SERIAL
8 3-105
201420 P CLIPS 10 3-79 NUMBER
201420 P CLIPS 10 3-93 203538 CLAMP,T-BOLT 71-79MM
28 2-77
201420 P CLIPS 10 3-105 RANGE
201428 BLEEDER VALVE 3 3-113 203588 CLAMP,HOSE 23 7-49
201439 P-CLIP 8 2-69 203588 CLAMP, HOSE TO
60 2-31
201439 P-CLIP 20 7-53 BREATHER PIPE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-13
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
CLAMP, HOSE COMP SUC- 204600 STEERING WHEEL 56 7-41
203588 60 2-31
TION PIPE CLAMP,STACK-AIR INTAKE
204668 6 2-61
CLAMP, SUCTION PIPE TO PIPE
203588 75 2-35
COMPRESSOR 204708 PLT,PERFORATED,GRILL 11 7-73
CLAMP, PIPE TO CYLINDER 204710 BULB,HEAVY DUTY 13 6-43
203588 125 2-15
HEAD COVER 205259 CIRCUIT BREAKER 14 6-49
203588 CLAMP, Rubber Cap 20-32MM 280 2-53 205424 NUT 23 7-43
203680 P CLIP 8 4-11 205428 SPACER 9 7-43
203681 P CLIP 6 3-53 206065 E-MODULE,ADM 28 6-7
203681 P CLIP 27 2-75 THROTTLE,FOOT ACTUA-
206070 27 6-5
203683 RING GEAR 6 3-115 TOR
203684 CARRIER, RING GEAR 5 3-115 206071 Shock Mat 4 7-97
203685 SUN GEAR 4 3-115 206071 SHOCK MAT 5 7-57
203686 PLANET GEAR 3 3-115 206071 SHOCK MAT 5 7-95
203764 P CLIP 7 4-11 206071 SHOCK MAT 6 3-85
203764 P-CLIP 19 7-53 206074 SPHERICAL BRG,2 BOLT 1 7-61
203764 P CLIP 26 2-75 206074 SPHERICAL BRG,2 BOLT 2 4-41
203830 CIRCUIT BREAKER 15 6-49 206074 SPHERICAL BRG,2 BOLT 2 7-59
203895 RESEVOIR,AIR 3 5-11 206074 SPHERICAL BRG 3 4-55
203896 RESEVOIR,AIR 1 5-15 206074 SPHERICAL BRG 8 7-63
203908 P-CLIP 22 7-49 206075 SPACER,SPHERICAL BRG 1 4-41
203923 GROMMET 2 7-91 206075 SPACER,SPHERICAL BRG 2 4-55
203923 GROMMET 3 5-5 206075 SPACER,SPHERICAL BRG 2 7-61
203923 GROMMET 6 4-11 206082 Gauge (quad) pressure 2 10-33
203923 GROMMET 11 6-41 206287 BELLOW,RUBBER 7 7-63
203926 GROMMET 25 2-75 206291 GROMMET 13 6-49
PROTECTOR,HOSE STRAP 206336 HARNESS 150 3-51
203975 18 7-53
ON 206337 HARNESS 164 3-51
203990 Nipple, Grease 5 7-97 206345 SELECTOR, RANGE 120 3-51
204035 CLAMP,SEALCLAMP 10 2-67 206350 FUSE,BLADE TYPE 1 6-9
204038 BOLT, Hex Head 13 3-113 CLAMP, CHARGE-AIR PIPE
206353 430 2-31
204042 SWITCH,BINARY PRESSURE 21 7-49 ON HOUSING
204043 RECEIVER DRIER 20 7-49 206364 LINK,DRAG 4 7-57
204111 GUARD, TELESCOPIC 2 7-43 206387 SWITCH, PRESSURE 8 5-7
SCREW, ADJUSTING HAN- 206412 DOOR,HVAC,YELLOW 29 7-21
204112 4 7-43
DLE 206415 HINGE,EXTERIOR 7 7-81
204113 NUT,ADJUSTING HANDLE 8 7-43 206415 HINGE,EXTERIOR 10 7-79
204115 SPACER, SPLINED 16 7-43 206415 HINGE,EXTERIOR 28 7-15
204122 RUBBER,PROG.BUMP STOP 7 7-65 206415 HINGE,EXTERIOR 28 7-21
204160 DISC, PARK BRAKE 2 3-73 206418 WINDOW,CURVED 27 7-17
204169 CLAMP,SEALING 25 4-45 206437 HEXERT 55 7-25
204170 BASE ASSEMBLY 7 7-43 206437 HEXSERT 55 7-31
204187 AIRDUCT,FLEX 7 7-47 206439 HANDLE,CAB INTERIOR 6 7-65
REFLECTOR,AMBER,BOLT 206439 HANDLE,CAB INTERIOR 54 7-23
204374 8 7-77
ON 206441 HINGE,INTERIOR 53 7-23
REFLECTOR,AMBER,BOLT
204374 8 7-81 206442 LATCH,COOLBOX 52 7-23
ON 206444 RUBBER,LATCH,COOLBOX 51 7-23
REFLECTOR,AMBER,BOLT
204374 11 7-79 206447 PLT,STEP 50 7-27
ON 206449 SUN VISOR 49 7-29
204438 CAP,STEERING WHEEL 88 7-41 206451 BKT,STRAP,DOOR 26 7-15
204445 SIDE SHAFT 7 3-77 206453 RUBBER,STRAP,DOOR 25 7-15
204445 SIDE SHAFT, ZF DK LONG 7 3-79 206454 ASHTRAY,TOP MNT,PLASTIC 48 7-25
204445 SIDE SHAFT 7 3-87 206465 STRUT,CAB 6 7-81
204445 SIDE SHAFT 7 3-105 206465 STRUT,CAB 24 7-15
204446 SIDE SHAFT 6 3-77 206467 CLIP,P-CLIP 24 4-45
204446 SIDE SHAFT, ZF DK SHORT 6 3-79 ISOLATOR,STEERING
204446 SIDE SHAFT 6 3-87 206480 ORBITAL
22 4-3
204446 SIDE SHAFT 6 3-105 206489 PIPE,AIR INTAKE 5 2-61
204481 SIDE SHAFT 7 3-93 206491 STRUT,CAB 23 7-21
204482 SIDE SHAFT 6 3-93 206494 COVER,HEADLIGHT,LHS 1 7-83
204483 MTG,T/BOX SPLIT 4 3-55 206494 COVER,HEADLIGHT,LHS 9 7-79
204541 MTG,RUBBER 23 4-3 206495 COVER,HEADLIGHT,RHS 1 7-83

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-14
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
206495 COVER,HEADLIGHT,RHS 5 7-81 206829 SPACER,CLAMP,ALUM 17 7-53
MTG,RUBBER,CAC-CHAS- 206829 SPACER,CLAMP 18 4-3
206523 24 2-77
SIS,B40D 206829 SPACER,CLAMP,ALUM 18 4-5
206579 GROMMET 3 6-31 206829 SPACER,CLAMP,ALUM 21 4-19
206585 HEXSERT,OPEN 16 7-49 206861 HANDLE,PADDLE,BONNET 4 7-81
206585 HEXERT 47 7-23 206939 MOUNTING PIPE 3 6-23
206585 HEXERT 47 7-25 206940 LIGHT,INTERIOR 26 6-5
206585 HEXERT 47 7-29 MOUNTING,RUB-
206945 2 6-51
206616 ELEMENT, Fuel Filter 2 2-71 BER,SQUIGLY
206626 LINK,DRAG 4 7-93 206945 MOUNTING,RUBBER 3 6-53
206636 EXHAUST,H/SHIELD MID 9 2-67 MOUNTING,RUB-
206945 5 3-85
206658 CLAMP 22 4-19 BER,SQUIGLY
CONNECTOR, FEMALE, 3 206945 MTG,RUBBER 9 6-15
206690 6 6-59
WAY MOUNTING,RUB-
206945 10 6-41
206703 CONNECTOR 4 6-43 BER,SQUIGLY
206703 CONNECTOR, MALE, 2 WAY 7 6-59 206945 MTG,RUBBER 11 7-47
CONNECTOR, FEMALE, 2 206945 MTG,RUBBER 12 6-49
206704 8 6-59
WAY MOUNTING,RUB-
206945 13 4-53
206705 CONNECTOR, MALE, 3 WAY 9 6-59 BER,SQUIGLY
206706 CONNECTOR, MALE, 4 WAY 10 6-59 MOUNTING,RUB-
206945 16 4-49
CONNECTOR, 4-WAY, BER,SQUIGLY
206707 5 6-79
FEMALE 206945 MTG,RUBBER 16 7-53
CONNECTOR, FEMALE, 4 MOUNTING,RUB-
206707 11 6-59 206945 17 6-75
WAY BER,SQUIGLY
206708 CONNECTOR, MALE, 6 WAY 12 6-59 MOUNTING,RUB-
206945 20 4-19
CONNECTOR, FEMALE, 6 BER,SQUIGLY
206709 13 6-59
WAY 206945 MTG,RUBBER 25 6-7
206711 CONNECTOR, MALE, 8 WAY 14 6-59 206979 CONDENSER,AIR-CON 15 7-53
CONNECTOR, FEMALE, 8 207017 CLAMP 5 3-53
206712 15 6-59
WAY 207017 CLAMP,ALUM 14 7-53
CONNECTOR, FEMALE, 21 207018 CLAMP,ALUM 13 7-53
206713 16 6-59
WAY 207021 SENSOR,BIN PIVOT,ROTARY 16 6-75
206717 CONNECTOR, MALE, 31 WAY 17 6-59 207027 DIODE,SPADE TERMINAL 6 6-9
CONNECTOR, FEMALE, 31 207030 LIGHT,WORK LIGHT 1 6-43
206718 18 6-59
WAY 207030 LIGHT,WORK LIGHT 3 6-25
206719 CONNECTOR, MALE, 9 WAY 19 6-59 207030 LIGHT,WORK LIGHT 4 6-25
CONNECTOR, FEMALE, 9 207031 SWITCH 8 6-15
206720 20 6-59
WAY 207043 CLAMP,ALU 12 7-53
CONNECTOR, FEMALE, 4 207044 CLAMP,ALU 11 7-53
206722 21 6-61
WAY 207080 PLUG, 2 WAY 27 6-61
206724 CONNECTOR, MALE, 8 WAY 22 6-61 207092 CLAMP,RUBBER 4 3-53
CONNECTOR, FEMALE, 2 207114 FUSE,BLADE TYPE 2 6-9
206726 23 6-61
WAY 207115 FUSE,BLADE TYPE 3 6-9
CONNECTOR, FEMALE, 2 207116 FUSE,BLADE TYPE 4 6-9
206735 24 6-61
WAY 207117 P-CLIP 15 7-49
CROSS & ROLLER, LUBE 207117 P-CLIP 19 4-19
206765 8-4
FOR LIFE 207118 FUSE,BLADE TYPE 5 6-9
CROSS & ROLLER, LUBE- 207123 SPACER,CLAMP 3 3-53
206765 2 3-75
FOR-LIFE CLAMP, RUBBER,6, VOAC
CROSS & ROLLER, LUBE- 207124 18 4-19
206765 10 3-75 BLOCK, B
FOR-LIFE 207175 ASSY,DRAIN TUBE,HVAC 6 7-47
STRAP,STEP RUBBER CON- 207177 AIR HOSE ADAPTER 22 7-51
206767 7 7-77
NECTOR 207178 AIR HOSE ADAPTER 21 7-51
206777 CONNECTOR, 3 WAY 25 6-61 DECAL,DEERE,OVERHEAD
206778 CONNECTOR, 1 WAY 26 6-61 207191 2 7-101
POWERLINE
206787 CAP,FILLER,HYDRAULIC 23 4-43 DECAL,DEERE,SEAT-
206825 CLAMP,RUBBER 21 4-3 207192 3 7-101
BELT,WARNING
206825 CLAMP,RUBBER 21 4-5 207206 HANDLE,PADDLE,BATT BOX 8 7-79
206826 CLAMP 20 4-3 MTG,RUBBER,CON-
206826 CLAMP,ALU,2 BOLT 20 4-5 207213 10 7-53
DENSER,HVAC
206827 CLAMP 19 4-3 207219 SPRING 5 4-11
206827 CLAMP,ALU,4 BOLT 19 4-5 207230 TRIMARK,LH HOUSING 22 7-15

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-15
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SUPPORT, POSITION SEN- 207453 CONDUIT 7 6-15
207231 15 6-75
SOR SHAFT 207454 CONDUIT 2 6-25
HOSE,PROTECT,SPIRAL CONNECTOR, FEMALE, 31
207251 17 4-19 207473 30 6-61
GUARD WAY
207252 HOSE PROTECT 12 4-53 207475 CONNECTOR 31 6-61
HOSE PROTECT,SPIRAL CONNECTOR, FEMALE, 14
207252 15 4-49 207476 32 6-61
GUARD WAY
207253 HOSE,PROTECT,SPIRAL 17 4-3 CONNECTOR, FEMALE, 15
207477 33 6-61
207266 HEXERT 46 7-27 WAY
207266 HEXERT 46 7-29 207496 CLAMP,EXHAUST 6 2-67
207273 CONNECTOR, MALE, 12 WAY 28 6-61 207498 CONNECTOR, MALE, 9 WAY 34 6-61
CONNECTOR, FEMALE, 12 CONNECTOR, FEMALE, 12
207274 29 6-61 207499 35 6-61
WAY WAY
SHAFT, POSITION SENSOR CONNECTOR, FEMALE, 15
207281 14 6-75 207500 36 6-61
ARM WAY
PIPE,FLANGE,SUC- CONNECTOR, FEMALE, 18
207283 22 4-45 207501 37 6-61
TION,PUMP WAY
207288 MTG,BONDED 24 6-3 CONNECTOR, FEMALE, 21
207502 38 6-61
207289 O-RING 13 6-75 WAY
DECAL,DEERE,LIFT/TIE- 207504 CONNECTOR 39 6-61
207290 4 7-101
DOWN PNT 207505 CONNECTOR, 8 WAY 40 6-61
207302 DECAL,GREASE POINT 5 7-101 207520 MUDFLAP,MUDGUARD STUT 6 7-77
207304 DECAL,TIE DOWN POINT 6 7-101 207521 MUDFLAP,MUDGUARD 5 7-77
DECAL,WARNING 207524 CONNECTOR, 3 WAY 41 6-63
207306 7 7-101
EATHER,START 207606 GASSTRUT,BONNET 6 7-69
207310 DECAL,LIFTING EYE 8 7-101 207626 PLUG,DRAIN MAGNETIC 1 3-111
DECAL,BELL LOGO,CAB 207626 PLUG, MAGNETIC 5 3-77
207311 9 7-101
DOOR 207626 PLUG, MAGNETIC 5 3-79
DECAL,B&W BELL LOGO,FR 207626 PLUG, MAGNETIC 5 3-87
207312 10 7-101
BONNET 207626 PLUG, MAGNETIC 5 3-93
DECAL,PROPSHAFT 207626 PLUG, MAGNETIC 5 3-105
207330 12 7-101
GUARDS MTG,RUBBER,T/MIS-
DECAL,RADIATOR FAN 207646 3 3-3
207331 13 7-101 SION,SPLT
WARNING MTG,RUBBER,T/MIS-
DECAL,ARTICUALTION 207646 5 2-3
207336 14 7-101 SION,SPLT
CRUSH 207647 KNOB,BIN TIP 19 7-15
207337 DECAL,VISIBILITY WARNING 15 7-101 207660 PLUG 2 3-103
DECAL,PARK BRAKE WARN-
207338 16 7-101 207660 PLUG,FILLER 2 3-111
ING 207660 PLUG 4 3-77
207339 DECAL,PASSENGER SEAT 17 7-101 207660 PLUG 4 3-79
DECAL,SUSPENSION CYLIN-
207340 6 7-63 207660 PLUG 4 3-87
DER 207660 PLUG 4 3-93
DECAL,SUSPENSION CYLIN-
207340 18 7-101 207660 PLUG 4 3-105
DER 207662 CONDUIT 5 6-15
207348 DECAL,HYDRAULIC LEVEL 19 7-101 HARNESS,DIAGNOS-
207349 DECAL,COMPRESSED AIR 20 7-101 207663 TIC,D#,ADT
5 10-37
207350 DECAL,SPRING PRESSURE 21 7-101 207676 PLUG, MAGNETIC 2 3-115
207365 LATCH:RH,TRI-MARK 3 7-81 207693 ASSY,FUEL FILTER 1 2-71
207366 LATCH,LH 7 7-79 207693 ASSY,FUEL FILTER 7 2-69
207366 LATCH,LH 21 7-15 207694 ELEMENT,FILTER,10MICRON 8-3
207375 BOLT,STRIKER,TRIMARK 2 7-81 207694 ELEMENT,FILTER,10MICRON 8-3
207375 BOLT,STRIKER 6 7-79 207694 ELEMENT,FILTER,10MICRON 8-3
207375 BOLT,STRIKER,TRIMARK 20 7-15 207694 ELEMENT,FILTER,10MICRON 8-3
207381 DECAL,REFRIGERANT 22 7-101 ELEMENT, FIL-
207382 DECAL,CAB TILT 23 7-101 207694 TER,10MICRON
8-4
207390 SENDER,TEMP 4 6-47 207788 SPACER,STEER 16 4-17
207408 DECAL,STARTER MOTOR 24 7-101 207796 PLUG 1 3-115
207411 DECAL,EMERGENCY EXIT 25 7-101 SEAL,BONNET/CAB INTER-
SHAFT, ROTARY SENSOR B/ 207799 18 7-7
207440 12 6-75 FACE
JOINTS 207823 DECAL,BELL LOGO, BIN 26 7-101
207445 E-CLIP 11 6-75 207830 CONNECTOR, 5 WAY 42 6-63
207453 CONDUIT 6 6-15 207831 COVER,HEAD LIGHTS,GRILL 1 6-45

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-16
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
COVER,HEAD 208823 CLAMP,T-BOLT 19 4-45
207832 9 6-41
LIGHTS,FRAME CLAMP,T-BOLT,78-86MM,S-
208823 23 2-77
207861 PLT,RUBBER,BONNET SEAL 5 7-65 LOAD
GASKET,LOWER MIRROR CLAMP,T-BOLT,90-99MM,S-
207863 17 7-13 208824 22 2-77
BKT LOAD
GASKET,ELECTRICAL 208828 CLAMP,T-BOLT 4 2-61
207864 45 7-25
HATCH 208848 STRAIN GAUGE 3 6-79
207865 GASKET,ORBITAL 16 4-3 208879 COVER, STRAIN GAUGE 7 6-79
207871 ROOF,CAB,YELLOW 2 7-5 CONNECTOR, FEMALE, 9
208880 50 6-63
207879 STRAP,COAT 44 7-23 WAY
207881 GASKET,GRAB HANDLE 16 7-11 208905 LAMP, REVERSE 10 6-75
207897 DECAL,CAB,L/PUMP LEVER 27 7-101 210067 HORN,AIR,TWIN 2 5-5
207908 CLAMP,RUBBER 9 7-53 210105 LEVEL,INDICATOR 18 4-43
BOOT, RUBBER, DRAIN 210492 PUMP 1 4-31
207967 4 2-3
VALVE 210492 PUMP 15 4-19
BOOT, RUBBER, DRAIN PUMP, EMERGENCY STEER-
207967 21 4-43 210493 1 4-35
VALVE ING
BOOT, RUBBER, DRAIN 210493 PUMP 14 4-19
207967 21 4-45
VALVE STRAINER,125MICRON,350L/
210497 8-3
207968 COVER,SPEAKER 43 7-23 MIN
207981 ELEMENT,HEATER,FUEL 1 6-55 210497 STRAINER 16 4-43
CROSS & ROLLER, LUBE 210547 VALVE, PURGE TANK 1 5-17
207990 8-4
FOR LIFE 210547 VALVE,PURGE TANK 10 5-9
CROSS & ROLLER, LUBE- VALVE, UNLOADER, AIR
207990 5 3-75 210561 1 5-13
FOR-LIFE DRYER
CROSS & ROLLER, LUBE- VALVE,UNLOADER,AIR
207990 15 3-75 210561 2 5-11
FOR-LIFE DRYER
CROSS & ROLLER, LUBE- 210695 VALVE,CYL SUSPSTRUT 4 7-63
207990 18 3-75
FOR-LIFE 210696 CAP,VALVE CYL SUSPSTRUT 3 7-63
DECAL,HYDRAULIC TEST VALVE,PRESSURE REDUC-
207995 28 7-101 210751 14 4-49
POINTS ING
CONNECTOR, FEMALE, 4 VALVE CHECK, EMERGENCY
208000 43 6-63 210791 1 4-39
WAY STEERING
CONNECTOR, FEMALE, 4 210791 VALVE,CHECK,E/STEER 13 4-19
208001 44 6-63
WAY 210833 VALVE, SOLENOID 2 5-7
CONNECTOR, FEMALE, 24 FILTER ASSEMBLY,
208002 45 6-63 210862 1 4-47
WAY HYDRAULIC TANK
CONNECTOR, FEMALE, 68 210862 ASSY,FILTER 15 4-43
208009 46 6-63
WAY 210895 VALVE, NON, RETURN 2 6-11
208041 TERMINAL, PUSH-ON, 1 WAY 47 6-63 210896 MOTOR, WIPER 7 6-11
208043 SEAL,FRONT,CAB 15 7-9 210905 SOLENOID, PILOT VALVE 6 5-7
208044 SEAL,SIDE,CAB 14 7-9 210907 VOAC BLOCK 1 4-25
208072 STRAP,BONNET 5 7-69 210907 VALVE,MANIFOLD 12 4-23
208085 BLANK,MIRROR SWITCH 42 7-25 210920 PUMP, MANUAL, C/W TANK 1 4-15
208103 GASKET 13 7-15 210920 PUMP,MANUAL,TANK CAP 4 4-11
208103 GASKET 13 7-17 210922 ACCUMULATOR 1 4-21
208104 GASKET 5 7-5 210923 ACCUMULATOR 1 4-21
COVER,PLUG,COLUMN 210946 BRAKE PEDAL 1 4-7
208158 23 6-5
SWITCH 210946 PEDAL,BRAKE 14 4-5
208180 GASKET, HYD TANK 20 4-43 210991 PUMP, HYDRAULIC 1 4-37
208232 GASKET,CORK,DIESEL TANK 3 7-85 210992 PUMP, HYDRAULIC 1 4-33
208287 GUIDE,TAPE,PISTON,PTFE 5 7-63 212011 VALVE, BLOCK, IPM, SMALL 1 5-7
208383 Mudflap,Bin Mounted 2 7-97 212011 VALVE,BLOCK,IPM 5 5-3
208495 CONNECTOR, 6 WAY 48 6-63 DECAL,ROPS FOPS,SML
208580 CONNECTOR, 2 WAY 49 6-63 212038 29 7-101
BELL
208614 DUAL LOCK 3 6-29 212044 DECAL,TYRE PRESS 30 7-101
208629 CAP,DIESEL FILLER 1 7-87 VALVE, STEERING, 590CC,
208629 CAP,DIESEL FILLER 2 7-85 212066 1 4-9
ORBITAL
DEFLECTOR,DUST 212066 VALVE,STEERING ORBITROL 15 4-3
208770 4 3-85
COVER,YOKE 214121 SEAL,AIRCON PIPE,GRILL 10 7-73
208771 GROMMET 1 7-91 214133 P-CLIP 8 6-41
208771 GROMMET 22 6-7

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-17
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ISOLATOR, STEERING COL- DECAL,ILLEAGAL ON SA
214176 24 7-43 214577 40 7-101
UMN ROADS
214227 E-MODULE,TCU 2 6-13 214586 TYRE 2 3-117
214229 HARNESS,CAB 1 6-13 214601 Decal,Red Reflector 3 7-97
214231 SPHERICAL BRG,2 BOLT 1 7-59 214601 DECAL,RED REFLECTOR 41 7-103
214242 HARNESS,CAB 21 6-3 214611 RADIO 4 6-33
214243 E-MODULE,SSM 20 6-5 214614 NONSLIP,SUMP 3 2-3
214283 HARNESS,BATT BOX 11 6-49 214616 NONSLIP,MUDGUARD,RHS 1 7-77
214285 CONNECTOR, 13 MM , LUG 51 6-63 214617 NONSLIP,MUDGUARD,LHS 2 7-77
214295 HARNESS,ENGINE 7 6-41 214618 NONSLIP,REAR,B/BOX 3 7-79
214296 HARNESS,ARTIC 3 6-47 214619 NONSLIP,TOP LID,B/BOX 4 7-79
214301 DECAL,FUSES,MM POWER 31 7-101 NONSLIP,FRONT,BATTERY
214620 5 7-79
214307 CONNECTOR, 13 MM , LUG 52 6-63 BOX
214309 DECAL,CB’S,FUSES,RELAYS 32 7-101 214621 NONSLIP,REAR,F/TANK 1 7-81
214310 E-MODULE,BATT BALANCER 19 6-7 DECAL,SPEED DOWN
214663 42 7-103
214313 SWITCH,PRESS 2 6-47 SLOPE
214314 SWITCH,PRESS 1 6-47 DECAL,WARNING CAB
214666 43 7-103
214317 SWITCH,RED,EMERG,BRAKE 3 6-39 MOUNT CRUSH
214318 SWITCH,TEMP,112 DEG 3 3-55 SWITCH,POWER,SEAT,HIGH
214670 33 7-31
214318 SWITCH, TEMP, 112 DEG 109 3-59 BACK
214319 CONNECTOR, 3 WAY. PIN 53 6-63 HAR-
CONNECTOR, FEMALE, 4 214671 NESS,POWER,SEAT,HIGH 32 7-31
214350 54 6-63 BCK
WAY
214354 COLUMN,STEERING 1 7-43 214788 ANTENNA, RADIO 3 6-33
214354 COLUMN,STEERING 40 7-41 214792 CONNECTOR, MALE, 4 WAY 56 6-63
214377 DECAL,EMERGENCY STOP 2 6-39 CONNECTOR, FEMALE, 12
214793 57 6-63
214389 CONNECTOR, MALE, 18 WAY 55 6-63 WAY
INSULATION,NOISE,FIRE- CONNECTOR, FEMALE, 3
214391 39 7-45 214794 58 6-63
WALL,LH WAY
INSULATION,NOISE,FIRE- 214795 CONNECTOR, MALE, 2 WAY 59 6-63
214392 38 7-45 214796 CONNECTOR, MALE, 4 WAY 60 6-63
WALL,RH
INSULATION,NOISE,OUTER CONNECTOR, FEMALE, 2
214393 37 7-45 214798 61 6-65
FRONT WAY
INSULA- 214804 HARNESS 4 6-79
214395 36 7-45 214825 DECAL,BIN SUPPORT 44 7-103
TION,NOISE,LOWER,LH
INSULATION,NOISE,DASH- DECAL,EMERGENCY
214396 35 7-45 214827 45 7-103
BOARD EXIT,EXTRA
214402 E-MODULE 2 6-77 DECAL,READ OM,OVER
214829 46 7-103
DECAL,GREASE DAILY,BIN RPM,SML,MK6
214412 33 7-101 214831 DECAL,SSM,STD,MK6 47 7-103
PIVOT
214413 HARNESS,REAR 9 6-75 DECAL,SOUND PRES-
214850 48 7-103
214418 HARNESS,STOP SWITCH 1 6-39 SURE,76DB
DECAL,GREASE DAILY,OSC/ DECAL,WARNING,CAB,SUP-
214419 34 7-101 214855 PORT,ADT
49 7-103
R-BRG
DECAL,GREASE DAILY,STR PLATE,BELL,SERIAL
214420 35 7-101 214866 NUMBER,D#
50 7-103
CYL
DECAL,GREASE DECAL,WARNING,BONNET
214421 36 7-101 214875 CRUSH,ADT
51 7-103
DAILY,ARTIC
DECAL,WARNING,HIGH 214966 DECAL,FOLD MIRROR,ADT 52 7-103
214426 37 7-101 214977 PLUG, SOCKET, 4 WAY 156 6-73
PRESS,HYD
DECAL,WARNING,HOT SUR- 214978 PLUG, SOCKET, 3 WAY 154 6-73
214428 38 7-101 214979 PLUG, SOCKET, 42 WAY 155 6-73
FACES
DECAL,WARN- 216001 MIRROR, ELECTRICAL, 24V 1 6-19
214429 39 7-101
ING,RADIAT,AREA HOT 216001 MIRROR,ELECTRIC 4 6-15
214432 E-MODULE,MDU3 18 6-5 216002 MIRROR,WIDE 2 6-17
INSULA- 216002 MIRROR,WIDE 3 6-15
214435 34 7-45
TION,NOISE,LH,LOWER 216002 MIRROR, WIDE ANGLE 7 6-19
214444 PCB, STRAIN GAUGE 2 6-79 216002 MIRROR,WIDE 12 7-13
214474 FUSE,BLADE TYPE 8 6-9 216003 MIRROR,MANUAL 1 6-17
214510 HARNESS,SAT 2 6-31 216003 MIRROR, MANUAL 1 6-19
214528 HARNESS 1 6-77 216003 MIRROR,MANUAL 11 7-13
214565 TYRE 2 3-117

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-18
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
PANEL,INTERIOR,MAIN 216270 CABLE,BATT,BK 6 6-49
216004 31 7-23
DOOR 216277 LID,COOLER BOX 24 7-23
216011 PIPE,SUCTION,RAD 21 2-75 216278 LID,FUSES/RELAYS 23 7-23
216014 HOSE,SURGE TNK OUTLET 20 2-75 RUBBER,ISO-
216282 12 4-3
216015 HOSE,MAKE-UP LINE 19 2-75 LATE,HYDR,CAB,MID
216016 PIPE,MAKE-UP LINE 18 2-75 RUBBER,ISO-
216283 11 4-3
216017 BUZZER 17 6-5 LATE,HYDR,CAB,FRONT
LAMP,AMBER,LED,INDICA- HARNESS,BEACON,EXTEN-
216027 7 6-75 216286 2 6-23
TOR,REAR SION
LAMP,AMBER,LED,INDICA- 216287 HARNESS,WORKLIGHT 1 6-25
216027 8 6-75
TOR,REAR 216291 HARNESS, RADIO 2 6-33
LAMP,RED,LED,BRAKE/ 216296 BATTERY,12V 1 6-57
216028 5 6-75
PARK,REAR 216325 CONNECTOR, 3 WAY 73 6-65
LAMP,RED,LED,BRAKE/ CONNECTOR, FEMALE, 2
216028 6 6-75 216326 74 6-65
PARK,REAR WAY
CLAMP,RETAINER,63-80MM 216327 CONNECTOR, 2 WAY 75 6-65
216035 17 2-77
RANGE 216328 CONNECTOR, 2 WAY 76 6-65
216037 SOCKET,12V,ACCESSORY 16 6-5 CONNECTOR, FEMALE, 2
216329 77 6-65
216039 HAMMER,EMERGENCY EXIT 30 7-23 WAY
216042 EXHAUST,MUFFLER 5 2-67 CONNECTOR, FEMALE, 3
216330 78 6-65
216060 SEAL,TOP,BONNET 9 7-73 WAY
216062 SEAL,SIDE,BONNET 8 7-73 216331 CONNECTOR, 4 WAY 79 6-65
216064 CABLE,BATTERY,RED 10 6-49 CONNECTOR, FEMALE, 4
216332 80 6-65
216065 DECAL,CB’S&ING SOL 53 7-103 WAY
CONNECTOR, FEMALE, 21 CONNECTOR, FEMALE, 2
216071 62 6-65 216333 81 6-67
WAY WAY
216074 CONNECTOR, 80 WAY 63 6-65 CONNECTOR, FEMALE, 2
216334 82 6-67
216076 CONNECTOR, 20 WAY 64 6-65 WAY
216080 CONNECTOR, 48 WAY 65 6-65 CONNECTOR, FEMALE, 6
216335 83 6-67
216081 CONNECTOR, 32 WAY 66 6-65 WAY
216082 CONNECTOR, 32 WAY 67 6-65 CONNECTOR, FEMALE, 6
216336 84 6-67
216083 CONNECTOR, 16 WAY 68 6-65 WAY
216084 CONNECTOR, 14 WAY 69 6-65 216350 EXHAUST,STACK,POLISHED 4 2-67
SWITCH,STEERING COL- CONNECTOR, FEMALE, 3
216088 15 6-5 216358 85 6-67
UMN WAY
216091 CONNECTOR, 31 WAY 70 6-65 216359 TERMINATOR 86 6-67
CONNECTOR, FEMALE, 31 216364 PIPE,CONDENSOR,AC 8 7-53
216095 71 6-65 216365 PIPE,CONDENSOR,AC 7 7-53
WAY
216096 CONNECTOR, MALE, 31 WAY 72 6-65 216366 ADAPTOR,COMPRESS,HVAC 6 7-53
216097 SURGE TANK 16 2-75 216372 CLAMP,RUBBER 5 7-53
CLAMP,T-BOLT,83-91MM,S- 216373 CLAMP,RUBBER 4 7-53
216128 15 2-77
LOAD CUSHION,BACK-
216381 22 7-31
SWITCH,BATTERY DISCON- REST,TRAINER
216129 9 6-49
NECT 216382 CUSHION,SEAT,TRAINER 21 7-31
216165 CAP,1BAR,SURGE TANK 14 2-75 216405 CONNECTOR, 32 WAY 87 6-67
216173 P-CLIP 2 6-35 216412 HARNESS,REAR WIPER 14 6-3
216197 COVER,A PILLAR,LHS 29 7-27 216416 CAMERA 5 6-37
216214 COVER,A PILLAR,RHS 28 7-27 216417 DISPLAY 4 6-37
216216 HVAC UNIT 5 7-47 216418 HARNESS,POWER 3 6-37
216216 hvac UNIT A 7-51 216419 CABLE,PROTECTIVE 2 6-37
216217 HORN 6 6-41 216425 HARNESS,FUEL SENDER 2 6-53
216222 HARNESS,ARTIC JUMP 4 6-75 216426 BKT,ROOF MOUNT 1 6-37
216234 MAT,FLOOR 27 7-27 216429 PANEL,HOLD-ALL 20 7-25
216235 PANEL,MDU 26 7-25 216430 PANEL,WIPER,REAR 19 7-25
216236 VENT,BOX,COOLER 4 7-47 216445 SENDER,FUEL 4 6-41
216237 COVER,B PILLAR,LHS 25 7-27 216446 SENDER,FUEL 1 6-53
216243 HOLDER,DOCUMENT,SEARS 86 7-31 216451 FOOT,TRAY,E-MODULE 13 6-7
MICO BRAKE PEDAL GAS- 216453 KIT,GASKET,COOL BOX 18 7-23
216255 13 4-5
KET 216454 GASKET 17 7-23
216258 COVER,DUST,HEADLAMP 5 6-41 216455 HARNESS,RH 2 6-15
216267 CABLE,BATT,RD 8 6-49 216456 HARNESS,LH 1 6-15
216268 CABLE,BATT,BK 7 6-49 216457 COVER,E-MODULE 16 7-25

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-19
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
216458 COULUMN, BASE 25 7-43 216808 PIPE,BOTTOM,CAC,G2,B20D 9 2-77
216462 FUSE,BLANK,BLADE TYPE 7 6-9 216809 CONNECTOR, 10 MM, LUG 111 6-69
216463 ADAPTOR,VENT 2 7-47 216810 CONNECTOR, 10 MM, LUG 112 6-69
216472 MAT,DASH ACCESS 15 7-25 216811 CONNECTOR, 8 MM, LUG 113 6-69
216473 MAT,COOL BOX 14 7-23 216812 CONNECTOR, 6 MM, LUG 114 6-69
SANDWICH BLOCK,AXLE 216813 CONNECTOR, 6 MM, LUG 115 6-69
216482 3 7-95
MTG CONNECTOR, PUSH-ON, 3
216815 116 6-69
216484 CLAMP,HOSE 13 2-75 MM
216486 PLT,PIVOT,HEADLIGHT 3 6-41 CONNECTOR, PUSH-ON, 4.8
216816 117 6-69
216511 DECAL,RSG 54 7-103 MM
216523 COVER,SEAT,TRAINER 13 7-31 CONNECTOR, PUSH-ON, 1
216817 118 6-69
216525 VENT,SWIVEL,HVAC 3 7-47 WAY
216527 STRAP,EARTH 12 6-7 COWLING,RAD,704
216822 8 2-77
216562 CHAIN TIE,AXLE 2 7-95 FAN,B20D
216625 SPRING,C,BONNET CATCH 4 7-71 216839 CONNECTOR, 2 WAY 119 6-69
216626 SPRING,T,BONNET CATCH 4 7-67 216841 PLT,TOP,COOLING PACKAGE 8 2-79
216645 ISOLATOR,RUBBER 11 6-7 216842 PLT,BOT,COOLING PACKAGE 7 2-79
FASTENER,PLASTIC,HEAD- 216843 BUSH,COOLING PACKAGE 6 2-79
216646 12 7-29
LINER 216844 RADIATOR 5 2-79
216650 TRAY,E-MODULE 10 6-7 216845 CAC 4 2-79
216654 HARNESS,ZF,ARTIC 1 6-51 216846 TM OIL COOLER 3 2-79
216673 MAT,TOOLBOX 11 7-27 216850 SEAL,BOTTOM,RAD 7 7-73
216682 TYRE 2 3-117 216852 CONNECTOR, MALE, 2 WAY 120 6-69
216702 P-CLIP 9 6-5 216856 CONNECTOR, 2 WAY 121 6-71
216735 RESISTOR, 2 WAY, PINS 88 6-67 216857 CONNECTOR, 2 WAY 122 6-71
216754 EXHAUST,H/SHIELD FIXED 8 2-67 CONNECTOR, FEMALE, 31
216861 123 6-71
216755 EXHAUST,H/SHIELD COVER 7 2-67 WAY
216767 CONNECTOR, 21 WAY 89 6-67 216905 CONNECTOR, MALE, 2 WAY 124 6-71
216768 CONNECTOR, 21 WAY 90 6-67 216924 CONNECTOR, FEMALE, 3
125 6-71
CONNECTOR, FEMALE, 21 WAY
216769 91 6-67 216925 CONNECTOR, MALE, 3 WAY 126 6-71
WAY
216770 CONNECTOR, MALE, 21 WAY 92 6-67 216926 CONNECTOR, MALE, 3 WAY 127 6-71
CONNECTOR, FEMALE, 21 216952 COVER,ARMREST,SEAT,LH 9 7-35
216771 93 6-67
WAY 216953 COVER,ARMREST,SEAT,RH 10 7-35
216772 CONNECTOR, MALE, 21 WAY 94 6-67 216954 SEAL,PNEUM PIPE,GRILL 6 7-73
216773 CONNECTOR, MALE, 23 WAY 95 6-67 EXTENSION,MUD-
216963 3 7-77
CONNECTOR, FEMALE, 23 GUARD,RHS
216774 96 6-67
WAY EXTENSION,MUD-
216964 4 7-77
216775 CONNECTOR, MALE, 33 WAY 97 6-67 GUARD,LHS
CONNECTOR, FEMALE, 33 216994 ALARM,BACK UP 3 6-75
216776 98 6-67
WAY SEAT,UPPER,OPERA-
216995 2 7-37
CONNECTOR, FEMALE, 9 TOR,HIGH BACK
216777 99 6-67
WAY SEAT,OPERATOR,HIGH
216997 1 7-37
216778 CONNECTOR, MALE, 9 WAY 100 6-67 BACK
216779 CONNECTOR, MALE, 2 WAY 101 6-69 SEAT,OPERATOR,HIGH
216997 10 7-31
CONNECTOR, FEMALE, 2 BACK
216780 102 6-69 217151 WINDOW,REAR 10 7-17
WAY
CONNECTOR, FEMALE, 4 E-MODULE,MEMORY MOD-
216782 103 6-69 217166 2 6-29
WAY ULE
216784 CONNECTOR, 11 MM 104 6-69 217169 DECAL,B&W,B18D,ADT 55 7-103
216785 CONNECTOR, MALE, 9 WAY 105 6-69 217399 TYRE 2 3-117
CONNECTOR, FEMALE, 9 217411 KIT, Disc Pad 17 3-113
216786 106 6-69
WAY 217555 WINDOW,LH,FRONT 9 7-17
216787 CONNECTOR, MALE, 21 WAY 107 6-69 217556 DOOR,MAIN,YELLOW 8 7-15
216788 CONNECTORS, 13 MM, LUG 108 6-69 217588 SEAL,DOOR,HVAC,RHS 7 7-21
CONNECTOR, FEMALE, 9 217590 SEAL,DOOR,MAIN 6 7-15
216789 109 6-69
WAY 217599 CLAMP,HOSE 2 7-63
216798 CONNECTOR, MALE, 15 WAY 110 6-69 217617 PIPE, W/WASHER KIT 5 6-11
COOLING PACK- 217618 BLADE, WIPER 6 6-11
216800 12 2-77
AGE,B20D,TIER 2 217619 ARM, WIPER 1 6-11
216806 HOSE,TOP,CAC,G2,B20D 11 2-77 217620 CLIPS, WASHER SYSTEM 3 6-11
216807 HOSE,TOP,RAD 10 2-75

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-20
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
NOZZLE, 6WAY, WASHER 218464 CONNECTOR 138 6-71
217621 4 6-11
SYSTEM 218469 PIPE,SUCTION,HYD 14 4-45
217625 SOLENOID 5 6-49 218508 CLAMP, Fuel Filter 5 2-71
CONNECTOR, FEMALE, 26 CONNECTOR, FEMALE, 2
217669 128 6-71 218559 139 6-71
WAY WAY
MTG,BAND,2PC,AIR 218678 BLOCK,LOCATE,MIRROR 4 7-13
217684 3 2-61
CLEANER,FRG 15 218686 HOSE,RADIATOR 7 7-49
217706 CONNECTOR, 4-WAY, MALE 6 6-79 218686 HOSE,RADIATOR 8 7-49
217706 CONNECTOR, MALE, 4 WAY 129 6-71 218690 BONNET,SHELL 2 7-65
OBW,LOAD LIGHTS,COM- 218737 SOCKET 140 6-71
217707 A 6-21
PLETE CONNECTOR, FEMALE, 6
218750 141 6-73
217709 LIGHT,NUMBER PLT 2 6-75 WAY
217711 CONNECTOR, MALE, 2 WAY 130 6-71 218777 CABLE,EARTH 1 6-49
217717 RELAY 9 6-9 218777 CABLE,EARTH 2 6-49
217719 LIGHT,FLOOD 1 6-27 218849 ANTENNA,GPS 1 6-29
LIGHT,REVERSE FLOOD- 218855 PAD,GUIDE BONNET 3 7-71
217719 2 6-43
LIGHT 218867 MOUNTING,SEAT,TRAINER 1 7-33
217725 CABLE,BATTERY,RED 4 6-49 218867 SEAT,TRAINER 8 7-31
CONNECTOR, FEMALE, 8 LIGHT,BEA-
217730 131 6-71 218912 1 6-23
WAY CON,XENON,AMBER
217737 FRAME,SWITCH,3 PLACES 8 6-5 218928 HOSE,SUCTION,HYD TANK 13 4-45
217739 CONNECTOR 132 6-71 218950 LUG, 4 MM 142 6-73
WASHER,BOTTLE AND 218952 LUG, 5 MM 143 6-73
217745 7 6-5
PUMP 218953 LUG, 5 MM 144 6-73
217752 EXHAUST,FRONT SECTION 3 2-67 218955 LUG, 6 MM 145 6-73
217754 EXHAUST,MID SECTION 2 2-67 218956 LUG, 6 MM 146 6-73
217758 PLT,BLANKING,RADIO FACE 9 7-23 218957 LUG, 6 MM 147 6-73
OBW,LOAD 218958 LUG, 8 MM 148 6-73
217776 4 6-21
LIGHTS,BRACKET 218961 LUG, 10 MM 149 6-73
217777 OBW,LOAD LIGHT,RED 3 6-21 218962 LUG, 10 MM 150 6-73
217778 OBW,LOAD LIGHT,AMBER 2 6-21 218963 LUG, 10 MM 151 6-73
217779 OBW,LOAD LIGHT,GREEN 1 6-21 218964 LUG, 10 MM 152 6-73
CONNECTOR, FEMALE, 3 218965 LUG, 13 MM 153 6-73
217820 133 6-71
WAY 218999 RUBBER,SEAL,BONNET 1 7-65
217821 CONNECTOR, MALE, 3 WAY 134 6-71 ELEMENT,FIL-
217855 HOSE,TEFLON 9 5-9 220010 8-3
TER,29MICRON GUD
217864 NONSLIP,ARTIC 3 3-85 ELEMENT:FILTER 29MICRON
217902 BLANK,SWITCH 6 6-5 220010 8-3
GUD
217961 BATTERY,12V 3 6-49 ELEMENT:FILTER 29MICRON
HOSE,BOT- 220010 8-3
217964 7 2-77 GUD
TOM,CAC,T3,B30D ELEMENT:FILTER 29MICRON
HOSE,STRAIGHT,CAC,T3,B3 220010 8-3
217965 6 2-77 GUD
0D ELEMENT, FILTER
217970 HOSE,BOTTOM,RAD 5 2-75 220010 8-4
29MICRON GUD
217971 HOSE,INLET,ENG 4 2-75 220010 ELEMENT,FILTER 12 4-43
217999 E-MODULE,CCU2 5 6-7 220152 SEAL, OIL 3 4-9
DECAL,AIRCON FIL-
218033 56 7-103 220211 DIAPHRAGM 5 3-71
TER,CLEAN 220397 HOOK,CLOTHES 7 7-23
218035 CLAMP,T-BOLT 15 4-45 220535 COVER,PRE CLEANER 3 2-63
218077 CONNECTOR, MALE, 3 WAY 135 6-71 220605 KIT, SEAL, RELIEF VALVE 3 4-39
218079 CONNECTOR, MALE, 2 WAY 136 6-71 220606 VALVE, RELIEF 2 4-39
218240 HEADLAMP,COMBO,LHS 2 6-41 220635 BLOCK VALVE 35 7-51
218240 HEADLAMP,COMBO,LHS 7 6-43 220693 BEARING, NEEDLE THRUST 10 4-9
218241 HEADLAMP,COMBO,RHS 1 6-41 220694 SPRING, CENTERING 12 4-9
218241 HEADLAMP,COMBO,RHS 8 6-43 220697 KIT, SEAL, ORBITAL VALVE 6 4-9
218292 EXHAUST,H/SHIELD FRONT 1 2-67 220717 GEROTOR SET 19 4-9
218315 HANDLE,PADDLE,BONNET 3 7-67 COVER,FRG15 AIR
BOOT,RUBBER,DOOR HAN- 220722 2 2-65
218331 5 7-15 CLEANER
DLE 220723 LATCH,FRG15 AIR CLEANER 3 2-65
218346 K-CLAMP 6 2-69 VACUATOR,VALVE,FRG15 A/
218447 FLANGE 2 3-85 220724 CLEANER
6 2-65
218457 CONNECTOR, MALE, 8 WAY 137 6-71

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-21
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ELEMENT,OUTER,AIR PLATE, END MERITOR
220725 8-3 222242 4 3-69
CLEANER BRAKE
ELEMENT,OUTER,AIR 222277 O-RING 18 4-35
220725 8-3
CLEANER 222280 ROD, PISTON 20 4-35
ELEMENT,OUTER,AIR 222281 HOUSING, PUMP 21 4-35
220725 8-3
CLEANER 222284 SPRING 12 4-35
ELEMENT, OUTER, AIR 222285 SHIM 4 4-35
220725 8-4
CLEANER BEARING, TAPERED,
222286 14 4-35
ELEMENT,OUTER,FRG15 A/ ROLLER
220725 4 2-65
CLEANER BEARING, TAPERED,
222287 5 4-35
220738 FUNNEL, FILTER 3 4-47 ROLLER
ELEMENT,INNER,AIR 222288 SHELL, CRADLE 11 4-35
220747 8-3
CLEANER 222289 SEAL, SHAFT 15 4-35
ELEMENT, INNER, AIR 222290 O-RING 6 4-35
220747 8-4
CLEANER 222308 PLUG 17 4-35
ELEMENT,INNER,FRG15 A/ ELEMENT,FLTR,HYDRAU-
220747 5 2-65 222389 8-3
CLEANER LIC,5MICRON
220765 O-RING 40 7-51 ELEMENT,FIL-
220949 FILTER:AIR DRYER 8-3 222389 8-3
TER,HYD,5MICRON
220949 FILTER, AIR DRYER 8-4 ELEMENT,FLTR,HYDRAU-
222389 8-3
220949 FILTER, AIR DRYER 1 5-11 LIC,5MICRON
220949 FILTER, AIR DRYER 2 5-13 ELEMENT,FLTR,HYDRAU-
222389 8-3
221366 CIRCLIP 16 4-35 LIC,5MICRON
221367 PLUG 22 4-35 ELEMENT, FILTER, HYDRAU-
222389 8-4
221417 VALVE, RELIEF UNLOADING 7 4-25 LIC
221417 VALVE, RELIEF UNLOADING 7 4-27 222389 ELEMENT, FILTER 2 4-47
221418 VALVE, CHECK 4 4-25 222606 SPACER 7 3-69
221418 VALVE, CHECK 4 4-27 223150 PIN, ROLL 22 4-9
VALVE, DIRECTIONAL CON- 223151 BALL, CHECK 21 4-9
221420 9 4-25
TROL 223212 PLUG 28 4-31
VALVE, DIRECTIONAL CON- 223213 TEAR-OFF-PLUG 9 4-31
221420 9 4-27
TROL 223213 PLUG 29 4-35
221422 KIT, SEAL 20 4-25 223214 PIN, DOWEL 7 4-35
221422 KIT, SEAL 20 4-27 223214 DOWEL PIN 10 4-31
221423 KIT, SEAL 21 4-25 223218 O-RING 5 4-31
221423 KIT, SEAL 21 4-27 223218 O-RING 25 4-35
221424 KIT, SEAL 22 4-25 223219 CAP SCREW 2 4-31
221424 KIT, SEAL 22 4-27 223219 SCREW, CAP 27 4-35
221425 VALVE, PRESSURE RELIEF 8 4-25 223219 CAP SCREW 71 3-67
221425 VALVE, PRESSURE RELIEF 8 4-27 223220 PLUG 4 4-31
GASKET, BLOCK/PILOT, 223220 PLUG 26 4-35
221585 4 5-7
INTERFACE 223233 PUMP HOUSING 28 4-31
221586 SCREW, BODY/PILOT VALVE 7 5-7 223235 SWASH PLATE 23 4-31
221587 SCREW, CAP, SOLENOID 5 5-7 223237 DISC 22 4-31
GASKET, SOLENOID/MANI- 223238 SHIM 20 4-31
221589 3 5-7
FOLD 223239 TAPERED ROLLER BEARING 26 4-31
221590 O-RING, PRESSURE SWITCH 9 5-7 223240 TAPERED ROLLER BEARING 21 4-31
SCREW, PRESSURE 223241 CRADLE,SHELL 24 4-31
221595 11 5-7
SENDER 223242 SHAFT SEAL 32 4-31
221597 KIT, Seal, Service 8 2-71 223243 O-RING 27 4-31
221629 catch,CAB,sliding window 2 7-19 223244 O-RING 1 6-75
221643 PLATE, SPACER 18 4-9 223244 O-RING 7 4-31
221644 SHAFT, DRIVE 17 4-9 223245 SEEGER-V-RING 31 4-31
221645 PIN, DRIVE RETAINER 16 4-9 223246 PLUG VSTI 11 4-31
221669 BREATHER,FILTER 1 7-85 PILOT VALVE DFRI COM-
ELEMENT, HEATING, AIR 223247 3 4-31
221703 3 5-13 PLETE
DRYER 223247 VALVE, PILOT 23 4-35
221760 CIRCLIP:EXTERNAL 1 7-75 223248 PISTON 19 4-31
221760 CIRCLIP:EXTERNAL 2 7-69 223259 COUNTER PISTON 14 4-31
222239 ACTUATOR ASSEMBLY 1 3-71 223260 PISTON GUIDE 16 4-31
222239 ACTUATOR ASSEMBLY 56 3-69 223261 SPRING 15 4-31
222240 CALIPER BODY 2 3-69 223646 KIT, LEVER 41 3-69

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-22
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
223646 LEVER, MERITOR BRAKE 42 3-69 224242 PIN, PLANET 19 3-67
223648 PLATE, DISTRIBUTION 3 4-35 224244 PISTON 24 3-67
223654 ROTARY, GROUP 2 4-35 224246 GEAR, PLANET SET 14 3-67
223655 PISTON, CONTROL 19 4-35 224248 CLUTCH, SLIDE 22 3-67
223657 PLATE, SWASH 10 4-35 224249 CIRCLIP, SHAFT 62 3-67
223658 SHAFT, DRIVE 13 4-35 224251 CLUTCH, INSERT 21 3-67
223661 SCREW, SOC. HEAD 9 4-35 224252 SCREW, GRUB 74 3-67
WASHER, DOWTY, PILOT 224253 PIN, SPRING 40 3-67
223674 24 4-35
VALVE CAPS 224254 PLUG, MAGNETIC DRAIN 43 3-59
KIT, REPAIR AIR DRYER 224257 BOLT, EYE 50 3-59
223714 4 5-13
UNLOADER 224258 CIRCLIP, EXTERNAL 64 3-67
223716 KIT, BEARING 55 3-69 COIL, DIRECTIONAL CON-
224363 10 4-25
223717 KIT, SEAL & GASKET 22 3-69 TROL
223719 KIT, ADJUSTER RH 45 3-69 COIL, DIRECTIONAL CON-
224363 10 4-27
KIT, ADJUSTER SLEEVE & TROL
223721 23 3-69
THRUST 224367 CIRCLIP, INTERNAL 65 3-61
223722 KIT, SLIDE PIN 9 3-69 224367 CIRCLIP, INTERNAL 65 3-65
FIL- 224367 CIRCLIP, INTERNAL 65 3-67
223816 8-3
TER,FUEL,10MICRON,GUD 224370 SCREW, HEXHD 67 3-61
FILTER, FUEL, 10MICRON, 224370 SCREW, HEXHD 67 3-63
223816 8-4
GUD 224370 SCREW, HEXHD 67 3-65
223816 FILTER,FUEL 2 3-55 224370 SCREW, HEXHD 67 3-67
223816 FILTER,FUEL 11 4-19 224372 SCREW, HEXHD 66 3-67
223816 FILTER,FUEL 11 4-53 224373 MAGNET 103 3-67
223816 FILTER,FUEL 13 4-49 224398 VALVE, PRESSURE RELIEF 2 4-25
224200 SEAL, PISTON 78 3-67 224398 VALVE, PRESSURE RELIEF 2 4-27
224203 FLANGE, 8.5C 30 3-61 224399 ORIFICE 3 4-25
224203 FLANGE, 7C 30 3-65 224399 ORIFICE 3 4-27
224204 FLANGE, 7C 29 3-67 224400 ORIFICE, SCREW 11 4-25
224206 GEAR, SUN 13 3-67 224400 ORIFICE, SCREW 11 4-27
224208 HOUSING, BEARING REAR 4 3-65 224401 VALVE, CHECK 13 4-25
224209 INSERT, IDLER FRONT 5 3-63 224401 VALVE, CHECK 13 4-27
224210 INSERT, IDLER PTO 6 3-63 224402 VALVE, SHUTTLE 15 4-25
224211 FRONT INSERT, IDLER 7 3-61 224402 VALVE, SHUTTLE 15 4-27
224214 SHAFT, OUTPUT REAR 10 3-65 224405 VALVE, CHECK 14 4-25
224220 GEAR, INPUT 18 3-61 224405 VALVE, CHECK 14 4-27
224221 SHIELD, MUD 37 3-61 224406 VALVE, PRESSURE RELIEF 16 4-25
224221 SHIELD, MUD 37 3-65 224406 VALVE, PRESSURE RELIEF 16 4-27
224221 SHIELD, MUD 37 3-67 224412 KIT, SEAL 24 4-25
224222 SHAFT, OUTPUT FRONT 9 3-67 224412 KIT, SEAL 24 4-27
BEARING, CYLINDER 224413 KIT, SEAL 23 4-25
224223 56 3-61
ROLLER 224413 KIT, SEAL 23 4-27
224224 BEARING, CYL ROLLER 57 3-65 224418 FORK 23 3-67
BEARING, FOUR POINT 224419 CARRIER, PLANET 20 3-67
224225 60 3-65
QJ213 224421 GEAR, IDLER 17 3-63
BEARING, D.G.BALL 16022 224422 GEAR, OUTPUT 16 3-67
224226 59 3-67
C3/C4 224423 SHAFT, INPUT 12 3-61
224228 O-RING 79 3-67 224424 SHAFT ,IDLER 11 3-63
224229 O-RING 81 3-61 224425 HOUSING, CLUTCH M/C 3 3-67
224229 O-RING 81 3-65 224426 HOUSING, FRONT BEARING 2 3-67
224229 O-RING 81 3-67 224427 INSERT, THREADED 101 3-59
224231 O-RING 83 3-61 224467 FRAME 104 3-59
224231 O-RING 83 3-63 224468 GLASS 106 3-59
224232 O-RING 84 3-65 224469 O-RING 105 3-59
224235 O-RING 80 3-67 224642 PIN 16 3-113
224236 O-RING 85 3-67 224666 PLATE, FLANGE 31 3-61
224237 SPRING, COMPRESSION 41 3-67 224666 PLATE, FLANGE 31 3-65
224238 GEAR, RING 15 3-67 224666 PLATE, FLANGE 31 3-67
NEEDLE, ROLLER 224667 VALVE, Drain, Self Venting 4 2-71
224239 54 3-67
NRO.B2,5X2,5 224670 BOWL, See-thru 3 2-71
224240 WASHER, THRUST 53 3-67 224672 PIN 15 3-113
224241 BUSH, MB 8530 DU 52 3-67

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-23
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224673 PLUG, PISTON 5 3-113 LENS,HEAD-
226127 10 6-43
224674 PISTON 6 3-113 LAMP,COMBO,RHS
224693 PIN,PRESSURE 18 4-31 226224 PADS, SET PARK BRAKE 5 3-69
224697 PLATE, Cover 12 3-113 226385 KIT, Lid and Gasket 6 2-71
224704 NUT, STEERING WHEEL 15 7-43 226386 KIT, T-Handle and O-Ring 7 2-71
225244 REAR, INSERT, IDLER 8 3-61 226530 SPACER 7 4-47
225245 PLUG, SCREW 100 3-59 226531 SPRING 5 4-47
225245 PLUG, SCREW 100 3-65 226532 HEAD, FILTER 6 4-47
225245 PLUG, SCREW 100 3-67 226644 KIT,SERVICE,AIR VALVE 2 7-39
225250 COVER, ACTUATOR 26 3-67 KIT,SERVICE,ISOLATOR
226645 3 7-39
225251 SPACER, BEARING 27 3-61 SHOCK
225253 LID, INPUT 32 3-61 226646 SHAFT,BEARING 7 7-39
225254 LID, P.T.O. 33 3-63 KIT,SERVICE,BEARING &
226647 5 7-39
225255 PLATE, RETARDER 34 3-61 ROLLERS
225257 COVER, CLUTCH 36 3-67 KIT,SERVICE,ISOLATOR
226648 6 7-39
BEARING, CYL ROLLER LATCH
225261 55 3-63 KIT,SERVICE,SUSPENSION
NJ2213 226649 8 7-39
225262 HELICOIL, HCM10X1,5D 102 3-59 SHOCK
225268 O-RING 86 3-67 226650 KIT,TETHER BELT 10 7-39
225269 O-RING 82 3-63 226651 KIT,SERVICE,BUMPER 11 7-39
BEARING, SPHERICAL 226652 SUSPENSION ASSY,C.E.AIR 1 7-39
225270 61 3-61 226652 SUSPENSION ASSY 6 7-35
ROLLER
226005 NYLON SPACER 42 7-51 226652 SUSPENSION ASSY 16 7-37
226006 hose,heater,60mm long 29 7-51 226653 MOUNTING 7 7-35
226006 hose,heater,325mm long 30 7-51 226653 MOUNTING 17 7-37
226006 HEATER HOSE 41 7-51 226654 SEAT BELT,2” 4 7-35
226007 RECEPTACLE 33 7-51 226654 SEAT BELT 13 7-37
226008 RETAINER 32 7-51 226655 COVER,SIDE 5 7-35
226009 STUD BAIL STYLE 31 7-51 226657 CIRCLIP 22 7-43
CONSTANT TENSION BAND GLASS, MIRROR, ELECTRI-
226010 28 7-51 226685 2 6-19
CLAMP CAL
226011 NYLON SPACER 27 7-51 226686 COVER, BACK 6 6-19
226013 SNAP BUSHING 23 7-51 226687 GLASS, MIRROR 8 6-19
226014 COPPER TUBE ASSY 20 7-51 226688 GLASS, MIRROR, MANUAL 2 6-19
226015 MOTOR ACTUATOR 19 7-51 226735 CUSHION,BACKREST 2 7-35
226016 MOTORIZED VALVE ASSY 45 7-51 226736 CUSHION,SEAT 3 7-35
226018 BLOWER ASSY,24V 15 7-51 226737 KIT,SERVICE,AIR SPRING 4 7-39
226019 FILTER,AIR ASSY (AIR CON) 8-3 226738 BELLOWS 9 7-39
226019 FILTER,AIR ASSY (AIR CON) 8-3 226746 HEADREST 21 7-35
226019 FILTER,AIR ASSY (AIR CON) 8-3 226747 PAD,ARMREST,RH 7 7-37
226019 FILTER,AIR ASSY (AIR CON) 8-3 226747 PAD,ARMREST,RH 13 7-35
226019 FILTER,AIR ASSY (AIR CON) 8-3 226748 PAD,ARMREST,LH 7 7-37
226019 FILTER, AIR ASSY (AIR CON) 8-4 226748 PAD,ARMREST,LH 15 7-35
226019 AIR FILTER ASSY 14 7-51 226749 BLOCK,SPACER,ARMREST 8 7-37
226020 EVAPORATOR COIL 13 7-51 226749 BLOCK,SPACER,ARMREST 19 7-35
226021 HEATER COIL 12 7-51 226773 KIT,SLIDE CONTROL 8 7-35
226024 SOLENOID 7 5-17 226773 KIT,SLIDE CONTROL 15 7-37
226025 PLATE, PORT 8 4-35 226815 KIT, VALVE REPAIR 31 4-7
226037 GROUP,ROTARY A10V 17 4-31 KIT, SWITCH/HARNESS
226817 15 4-7
226039 PLATE,PORT A10V 8 4-31 REPAIR
226040 SHAFT,DRIVE 25 4-31 226818 KIT, REPAIR, PEDAL & BASE 7 4-7
226046 PISTON,CONTROL 12 4-31 226819 VALVE ASSEMBLY 29 4-7
226047 GUIDE,PISTON 13 4-31 226821 PEDAL & BASE ASSEMBLY 2 4-7
226050 side cover assy 2 7-51 226831 DISC, FILTER,16MM 8-4
226052 mounting plate,actuator 4 7-51 226831 DISC, FILTER 18 5-7
226055 flapper,fresh air 7 7-51 226832 CIRCLIP, INTERNAL 19 5-7
226056 support,coil 8 7-51 KIT, SERVICE, QUICK
226835 20 5-7
226057 support,block valve 9 7-51 EXHAUST VALVE
226060 screw 25 7-51 226837 Casing assembly 1 7-51
LENS,HEAD- 226838 top cover assy 3 7-51
226126 9 6-43 226839 flapper,floor 5 7-51
LAMP,COMBO,LHS
226840 flapper,defrost / dash 6 7-51

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-24
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
226841 bracket mtg,fresh air actuator 11 7-51 DRIVE SHAFT, SPLIN, NO
227218 15 4-33
226842 retainer,aircon coil 16 7-51 THRU
226843 THERMOSTAT 17 7-51 227222 KIT, REPAIR 44 4-33
226844 clip,panel 18 7-51 227224 SHIM, BEARING, 3.28mm 14 4-33
226845 relay board 50 7-51 227225 SHIM, BEARING, 3.44mm 14 4-33
226846 wiring harness 51 7-51 227226 SHIM, BEARING, 3.60mm 14 4-33
226848 VALVE, SHUTTLE 5 4-25 227227 SHIM, BEARING, 3.76mm 14 4-33
226848 VALVE, SHUTTLE 5 4-27 227228 SHIM, BEARING, 3.92mm 14 4-33
VALVE, PRESSURE REDUC- 227229 SHIM, BEARING, 4.08mm 14 4-33
226849 6 4-25
ING 227241 CUSION,SEAT 4 7-37
VALVE, PRESSURE REDUC- CUSION,BACKREST,HIGH
226849 6 4-27 227242 3 7-37
ING BACK
226850 VALVE, PRIORITY, STEERING 12 4-25 227243 HEADREST,ARTICULATING 5 7-37
226850 VALVE, PRIORITY, STEERING 12 4-27 227244 HOLDER,MANUAL 14 7-37
COIL, DIRECTIONAL CON- 227255 LATCH,SLIDING WINDOW 1 7-19
226851 17 4-25
TROL 227263 RING, REDUCING 5 7-43
COIL, DIRECTIONAL CON- 227264 WASHER, SPECIAL 10 7-43
226851 17 4-27
TROL 227265 PIN, PLASTIC 20 7-43
226852 ORIFICE WASHER 18 4-25 227266 CIRCLIP, INNER 18 7-43
226852 ORIFICE WASHER 18 4-27 227267 BEARING, NEEDLE 19 7-43
226853 ORIFICE, SCREW 19 4-25 227268 BOOT, RUBBER 6 7-43
226853 ORIFICE, SCREW 19 4-27 227269 INSERT, THREADED 14 7-43
226857 KIT, SEAL 25 4-25 227270 PIN, TILT, STEERING 11 7-43
226857 KIT, SEAL 25 4-27 227271 SHAFT, UPPER STEERING 17 7-43
VALVE, BIN TIP SECTION 227272 SUPPORT, C/W BEARING 3 7-43
226858 1 4-29
COMPLETE SHAFT, LOWER C/W
227273 21 7-43
VALVE, BIN TIP SECTION KNUCKLE
226858 26 4-25
COMPLETE 227288 KIT, ANTI-RATTLE SPRING 6 3-69
226859 KIT, CAP TIP LEVER 2 4-29 227297 COVER, PROTECTION 57 3-69
226860 KIT, SEAL, SPOOL STOP 3 4-29 230152 CYLINDER 1 4-13
226861 KIT, SPRING 4 4-29 230152 CYLINDER 3 4-11
226862 VALVE, RELIEF 5 4-29 230355 CYL,SUSP.STRUT,RHS 3 7-57
226863 VALVE, RELIEF 6 4-29 230355 CYL,SUSP.STRUT,RHS A 7-63
226864 KIT, SEAL, RELIEF VALVE 7 4-29 230356 CYL,SUSP.STRUT,LHS 2 7-57
226865 SPOOL, LS 8 4-29 230356 CYL,SUSP.STRUT,LHS A 7-63
226866 VALVE, CHECK 10 4-29 230390 CYLINDER,TIPRHS 10 4-53
226867 ORIFICE 11 4-29 230390 CYLINDER,TIP RHS 12 4-49
BODY, QUICK EXHAUST 230390 CYL, TIP, RHS A 4-55
226870 21 5-7
VALVE 230391 CYLINDER,TIP LHS 9 4-53
226917 SEAL, SHAFT 77 3-61 230391 CYLINDER,TIP LHS 11 4-49
226917 SEAL, SHAFT 77 3-65 230391 CYL, TIP, LHS A 4-55
226917 SEAL, SHAFT 77 3-67 230434 CYLINDER,STEER 10 4-17
227031 SADDLE 3 3-69 230434 CYL,STEER A 4-41
227031 ADJUSTER CASSETTE 49 3-69 240498 Test pipe (2.5m) 3 10-33
227039 KIT, SPACERS & WASHERS 28 3-67 240499 Test pipe (1.0m) 4 10-33
227070 KIT, ECCENTRIC SHAFT 32 3-69 240980 HOSE 5 2-69
227136 PIN, DOWEL, NYLON 108 3-59 241206 HOSE 2 5-19
227138 ROTARY GROUP ASSY 12 4-37 241218 HOSE 4 2-69
227139 CONTROLLER 21 4-37 241223 HOSE 4 5-3
227141 BEARING, REAR 15 4-37 241229 HOSE 8 4-53
227142 SADDLE BEARING 10 4-37 241229 HOSE 10 4-49
227143 CONTROL PISTON ASSY 18 4-37 241230 HOSE 7 4-53
227144 KIT, SEAL, VITON 26 4-37 241230 HOSE 9 4-49
227145 KIT, SEAL 43 4-33 241231 HOSE 6 4-53
227146 BEARING, TAPER, CUP 5 4-33 241232 HOSE 5 4-53
227147 BEARING, TAPER, CONE 5 4-33 241232 HOSE 8 4-49
227148 BEARING, TAPER, CUP 17 4-33 241252 HOSE 1 3-85
227149 BEARING, TAPER, CONE 17 4-33 241272 HOSE 3 2-69
227153 COMPENSATOR ASSY 38 4-33 241273 HOSE 2 2-69
227154 O-RING 40 4-33 241414 HOSE 11 4-45
227155 O-RING, TEFLON 42 4-33 241454 HOSE 7 5-9
227182 HOUSING, MAIN CASE 1 3-59 241454 HOSE 8 5-9

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-25
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
241455 HOSE 6 5-9 T/MISS,ZF-6HP592C,ECO-
250298 2 3-3
241458 HOSE 4 5-9 MAT 2PLUS
241458 HOSE 5 5-9 250325 T/CASE,131OO,T/SWITCH 1 3-55
241459 HOSE 3 5-3 251116 ENGINE,DC OM906LA 2 2-3
241460 HOSE 2 5-3 255053 RING,CLAMPING,OM906LA 1 2-3
241461 HOSE 1 5-5 W/
241606 HOSE 2 3-53 260419 SET,20.5R25,XADN,MICH,B20 A 3-117
241607 HOSE 1 3-53 C/E
ASSY,HOSE,HVAC,FWAL,DR 261889 KIT,FINAL DRIVE 3 3-77
241669 6 7-49
Y 261891 PIN ASSY,ARTIC LOCK 1 7-89
241670 ASSY,HOSE,HVAC,DRY,UNIT 5 7-49 262126 KIT,SPEC TOOLS,OM906LA A 10-3
ASSY,HOSE,HVAC,UNIT,FWA 262127 KIT,SPEC TOOLS,OM906LA A 10-7
241671 4 7-49
L 262449 KIT,GASKET,HVAC FRESH 12 7-47
ASSY,HOSE,HVAC,F/ 262636 KIT,FINAL DRIVE 3 3-79
241672 3 7-53
WAL,COMP 262636 KIT,FINAL DRIVE 3 3-87
241673 HOSE,HVAC,COND,FWALL 2 7-53 262636 KIT,FINAL DRIVE 3 3-93
241674 HOSE,HVAC,COMP,COND 1 7-53 262636 KIT,FINAL DRIVE 3 3-105
243003 HOSE 9 4-19 262636 KIT,FINAL DRIVE A 3-115
243027 HOSE 10 4-45 262867 KIT, TYRE INFLATION 1 10-39
243303 HOSE 4 4-53 263311 W/SET,20.5R25,B-STONE A 3-117
243303 HOSE 7 4-49 263441 KIT,WIPER 4 6-7
243304 HOSE 3 4-53 263441 KIT, WIPER A 6-11
243304 HOSE 6 4-49 263592 KIT, SPEAKERS 1 6-33
243309 HOSE 1 4-11 263642 KIT,BONNET COMPL SMALL A 7-65
243309 HOSE 2 4-11 KIT,BONNET COMPL SMALL
263642 A 7-69
243315 HOSE 8 4-19 D# P&A
243316 HOSE 7 4-19 W/SET,20.5R25,GP2B,H/
263705 A 3-117
243317 HOSE 6 4-19 SPEE,B20D
243318 HOSE 9 4-45 KIT,HEADREST & ARM-
263818 11 7-35
243319 HOSE 8 4-45 REST,DDH
243320 HOSE 7 4-45 263898 ASSY,TRI-LINK,SPHERICAL 1 7-57
243328 HOSE 6 4-45 263936 KIT,ARMREST,RH 6 7-37
243338 HOSE 5 4-17 263936 KIT,ARMREST,RH 12 7-35
243339 HOSE 4 4-17 263937 KIT,ARMREST,LH 6 7-37
243340 HOSE 5 4-45 263937 KIT,ARMREST,LH 14 7-35
243361 HOSE 4 4-45 264041 KIT, RESERVOIR 2 5-9
243362 HOSE 2 4-45 264041 KIT,RESERVOIR A 5-15
243362 HOSE 3 4-45 264042 KIT, AIR DRYER 1 5-9
243363 HOSE 1 4-45 264042 KIT,AIR DRYER A 5-11
243364 HOSE 2 4-53 ASSY,SEAT-
264103 2 7-33
243364 HOSE 5 4-49 BELT,SEAT,TRAINER
243365 HOSE 1 4-53 264180 KIT,REVERSE MONITOR 1 6-35
243365 HOSE 4 4-49 264180 KIT,REVERSE MONITOR A 6-37
243389 HOSE 3 4-49 264241 KIT,MIRRORS,ELEC,ADT A 6-15
243390 HOSE 2 4-49 264242 KIT,MIRRORS,MANUAL,ADJ A 6-17
243392 HOSE 1 4-49 264404 KIT,REAR CAMERA A 6-35
243396 HOSE 3 4-19 W/
243875 HOSE 1 4-19 264421 SET,20.5R25,TRIAN,TB516,B A 3-117
243875 HOSE 2 4-19 20D
243887 HOSE 3 5-9 264448 KIT,GASKET,HVAC SYSTEM 1 7-47
243888 HOSE 1 5-3 264661 KIT, RADIO A 6-33
243944 HOSE 10 4-3 264910 KIT, STRAIN GAUGE 1 6-79
243945 HOSE 9 4-3 264920 ASSY,WALKING BEAM 1 7-93
243946 HOSE 8 4-3 266009 KIT,SAT,IRIDIUM A 6-31
243947 HOSE 7 4-5 266021 KIT,EMERGENCY STOP A 6-39
243948 HOSE 6 4-5 266190 KIT,E-MODULE 1 6-31
243949 HOSE 5 4-3 266195 KIT,CAB,SPARE,COMP,B18D 1 7-3
243950 HOSE 4 4-3 KIT,CAB,SHELL,SMALL,YEL-
266202 1 7-5
243951 HOSE 3 4-5 LOW,MK6
243954 HOSE 1 4-5 W/
243954 HOSE 2 4-5 266248 SET,20.5R25,ET5A,TECHK- A 3-117
ING

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-26
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
W/ 281218 Pliers, Lifting 12 10-29
266277 SET,20.5R25,TL3A+,GOOD- A 3-117 281234 Shaft, Measuring 13 10-29
YEAR 281236 Shims, 120 14 10-29
280016 Loctite: 2 Form-A-Gasket 9-3 281266 Fixture, Adjustable 5 10-29
Loctite: 277 Threadlocker, Red 281267 Sleeve, Grab 3 10-29
280039 9-3
HS 281268 Shaft, Measuring 1 10-29
280071 GUAGE, INFLATOR, COMBI 2 10-39 281269 Piston, Measuring 2 10-29
280081 Chain wrench 1 10-35 281270 Sleeve, Grab 9 10-29
280085 Loctite:243 Threadlocker, Blue 9-3 281271 Sleeve, Grab 7 10-29
280089 Loctite: 272 Threadlocker, Red 9-3 281272 Driver, Seal 6 10-29
280107 Loctite: 518 Anaerobic Gasket 9-3 281300 TOOL,ENG,DC,TORX BIT SET 18 10-3
Loctite: 599 Gasket, (High 281306 TOOL,ENG,DC,REAMER 12 10-7
280111 9-3
Temp) TOOL,ENG,DC,PULLER,28-
280145 Rear/front diff insert tool 1 10-27 281309 4 10-11
37MM
280146 Through drive insert tool 2 10-27 TOOL,ENG,DC,INTERNAL
281310 5 10-11
280147 Through drive seal bearing tool 3 10-27 EXTRACTOR
280149 Bearing resistance tool 4 10-27 TOOL,ENG,DC,COUNTER
281312 6 10-11
280173 Hub nut spanner 5 10-27 SUPPORT
280174 Stub axle guide stud 6 10-27 281313 Support 3 10-13
280177 19mm socket 2 10-31 281318 TOOL,ENG,DC,PULLER 21 10-9
280257 Nitrogen charge kit 3 10-31 281320 Puller for bearing assembly 4 10-13
280258 Oil level tool 4 10-31 281321 Puller for bearing housing 5 10-13
280259 Gas level tool 5 10-31 281322 TOOL,ENG,DC,DIAL GAUGE 1 10-3
280261 Adjustable C-Spanner 5 10-33 281325 TOOL,ENG,DC,DRIFT 13 10-9
280273 Cassette seal installer 7 10-27
280329 Oscillation tool 2 10-35 281326 TOOL,ENG,DC,STEPPED,DRI 14 10-9
280401 Flange hold tool 8 10-27 FT
280450 Loctite: 767 Anti-seize 9-3 TOOL,ENG,DC,HOSE,HIGH
281328 9 10-3
280470 Steering cylinder nut tool 6 10-33 PRESSURE
280479 MERC,MINIDIAG2 4 10-37 281329 TOOL,ENG,DC,TESTER 13 10-3
280532 TOOL, POINTER SET 22 10-17 TOOL,ENG,DC,PIN,MAG-
281330 19 10-5
280533 PULLER, BEARING, T/CASE 23 10-17 NETIC
280556 ADHESIVE - 6-79 TOOL,ENG,DC,THRUST
281333 22 10-9
280557 VARNISH, POLYURETHANE - 6-79 PIECE
PUTTY, PERMANENTLY TOOL,ENG,DC,BOX,SUPER-
280558 - 6-79 281335 3 10-11
PLASTIC COOLING
280683 SOLDER, RESIGN CORE - 6-79 281336 TOOL,ENG,DC,SLEEVE 31 10-5
281000 Locking fixture 1 10-15 281337 TOOL,ENG,DC,PUNCH 23 10-9
281001 Tightening fixture 2 10-15 TOOL,ENG,DC,HOLDER,DIAL
281340 2 10-3
281002 Shield punch 3 10-15 GAUGE
281003 Heating plug 4 10-15 TOOL,ENG,DC,WRENCH
281349 22 10-5
281004 Seal punch 5 10-15 SOCKET
281005 Press tool bearing 6 10-15 281357 Counter hold wrench 2 10-13
281006 Pin inserting tool 7 10-15 TOOL,ENG,DC,ADAPTION
281365 10 10-3
281007 Spec. 2 pin spanner 8 10-15 PARTS
281008 Heating plug 9 10-15 TOOL,PISTON RING CLAMP-
281366 8 10-7
281008 TOOL, PRESS 19 10-17 ING
281009 Clamping plate 10 10-15 281368 TOOL,ENG,DC,TESTER 11 10-3
281013 Heating plug 11 10-15 281375 Puller for bearing housing 6 10-13
281016 Guide pin M12 12 10-15 TOOL,ENG,DC,SLOTTED
281376 1 10-7
281017 Guide pin M10 13 10-15 NUT WRENCH
281018 Press fixture 14 10-15 TOOL,ENG,DC,SCREW-
281377 25 10-5
DRIVER BIT
281019 Press tool 15 10-15
TOOL,ENG,DC,ADITIONAL
281020 Support fixture 16 10-15 281378 16 10-9
PIECE
281021 Press fixture 17 10-15
281379 TOOL,ENG,DC,PULLER 26 10-5
281024 Support fixture 18 10-15
TOOL,ENG,DC,THREADED
281026 PRESS FIXTURE 20 10-17 281380 33 10-5
INSERT
281027 PROTECTION FIXTURE 21 10-17
TOOL,ENG,DC,SCREW-
281140 Basic Set 4 10-29 281381 27 10-5
DRIVER BIT
281140 Basic Set 8 10-29
TOOL,ENG,DC,INSERTION
281143 Stand, Magnetic 11 10-29 281382 17 10-9
DRIFT
281144 Indicator, Dial 10 10-29

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-27
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
TOOL,ENG,DC,CONNEC- 281708 SUPPORT 33 10-23
281383 5 10-3
TOR,INJECTOR 281709 DEVICE, HOLDING 34 10-23
TOOL,ENG,DC,LIFTING 281709 Device, Holding 35 10-25
281384 24 10-5
DEVICE 281710 Device, Lifting 36 10-25
TOOL,ENG,DC,GUIDE 281711 Insert, Hexagon 37 10-25
281385 18 10-9
SLEEVE 281712 Extractor 38 10-25
281386 TOOL,ENG,DC,DRIFT 28 10-5 281713 Stand 39 10-25
TOOL,ENG,DC,CENTERING 281714 Punch 40 10-25
281387 29 10-5
DRIFT 281715 Punch 41 10-25
281388 TOOL,ENG,DC,DRIFT 30 10-5 281716 Bracket 42 10-25
TOOL,ENG,DC,BLOCKING 281717 Rod, m6 43 10-25
281389 20 10-9
DEVICE PROPSHAFT, 06807C7C
TOOL,ENG,DC,CRANKING 290114 14 3-75
281390 6 10-3 148M70, L/F/L
DEVICE PROPSHAFT, 09407C7C
TOOL,ENG,DC,TEST 290118 17 3-75
281391 15 10-3 148M70, L/F/L
FLANGE AIR
281392 TOOL,ENG,DC,SLEEVE 19 10-9 290131 CLEANER,FRG15,RADIAL 1 2-65
TOOL,ENG,DC,DIAGRAM SEAL
281394 4 10-3
SHEETS AIR
TOOL,ENG,DC,VALVE SEAT
281395 8 10-11 290131 CLEANER,FRG15,RADIAL 2 2-61
CUTTER SEAL
TOOL,ENG,DC,VALVE SEAT PROPSHAFT, 060085C8.5C
281396 9 10-11 290139 1 3-75
CUTTER 165M85
281398 TOOL,ENG,DC,DRIFT 2 10-7 290230 PRE-CLEANER 1 2-61
281398 TOOL,ENG,DC,DRIFT 9 10-7 290230 PRE-CLEANER (ADT 240) 1 2-63
TOOL,ENG,DC,CASE,SPE- 290232 WHEEL 1 3-117
281400 1 10-11
CIAL TOOLS 290289 PROPSHAFT, 02807C7C L/F/L 4 3-75
TOOL,ENG,DC,ADAPTER 290314 CALIPER, CARLISLE 1 3-103
281401 2 10-11
SET 290314 CALIPER, Carlisle 1 3-113
281675 HOOK, LIFTING 1 10-19 290314 CALIPER, CARLISLE 2 3-77
281676 PULLER 2 10-19 290314 CALIPER, CARLISLE 2 3-79
281677 PULLER 3 10-19 290314 CALIPER, CARLISLE 2 3-87
281678 PULLER, TWO LEG 4 10-19 290314 CALIPER, CARLISLE 2 3-93
281679 TOOL, BASIC 5 10-19 290314 CALIPER, CARLISLE 2 3-105
281680 PULLER 6 10-19 PROSHAFT, 06307C7C
281681 PLT, EXTRACT 7 10-19 290342 14 3-75
148M70, L/F/L
281682 DEVICE, LIFTING 8 10-19 ASSY,MAGNET CAR-
281683 DRIFTER 9 10-19 290416 1 7-63
RIER,STRUT
281684 BLOWER, HOT AIR 10 10-19 290421 ACTUATOR, PARK BRAKE 1 3-69
281685 BKT, ADAPTER LHS 11 10-19 290421 ACTUATOR, PARK BRAKE 1 3-73
281686 BKT, ADAPTER RHS 12 10-19 290467 SEAT,OPERATOR 1 7-35
281687 DRIFTER 13 10-21 290467 SEAT,OPERATOR 10 7-31
281688 EYE, LIFTING 14 10-21 290468 SEAT,OPERATOR 1 7-35
281689 INSERT, GRIPPING 15 10-21 290468 SEAT,OPERATOR 10 7-31
281690 EXTRACTOR 16 10-21 PROPSHAFT, 028385C8.5C
290665 9 3-75
281691 DEVICE, ADJUSTING 17 10-21 165M85-02
281692 FIXTURE, HOLDING 18 10-21 310066 DIFF 1 3-93
281693 DRIFTER 19 10-21 310066 DIFFERENTIAL HEAD 1 3-95
281694 GUIDE, SCREW 20 10-21 310106 DIFF 1 3-87
281695 DRIFTER 21 10-21 310106 DIFF ASSEMBLY 1 3-89
281696 DEVICE, LIFTING 22 10-21 310107 DIFF 1 3-77
281697 MTG 23 10-21 310107 DIFF ASSEMBLY 1 3-81
281698 MOUNTING 24 10-23 310108 DIFF 1 3-105
281699 PRESSURE PIECE 25 10-23 310108 DIFFERENTIAL ASSEMBLY 1 3-107
281700 PRESSURE PIECE 26 10-23 310109 DIFF 1 3-79
281701 DRIFT ASSY 27 10-23 310109 DIFF ASSEMBLY 1 3-81
281702 TOOL 28 10-23 AXLE,MID,DK7,3.18 X
320128 A 3-93
281703 MOUNTING 29 10-23 4.2,B20D
281704 BRACKET 30 10-23 320129 AXLE,REAR,DK,3.18 X 4.2 A 3-105
281705 DEVICE, CLAMPING 31 10-23 320165 AXLE,FRONT A 3-77
281706 TOOL, TEST 32 10-23 320166 AXLE,M,DK,2.77 X 4.2 A 3-87
281707 KIT, PRESSURE TESTER 32 10-23 320167 AXLE,REAR,TRAILING A 3-103

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-28
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AXLE,FRONT,DK,3.18 X 218686-
320253 A 3-79 HOSE,RADIATOR 3 2-75
4.2,B20D 1660MM
321589 KIT, CROSS & ROLLERS 8-4 218686-
HOSE,RADIATOR 2 2-75
KIT, BEARING 906LA F/ 2810MM
321594 8-4
DRIVE-06/1083 227150** BEARING, CAM 18 4-33
KIT,SERVICE 2000HR B30/25/ 227151** PORT PLATE 12 4-33
361081 8-3
20D 227152 * SEAL, SHAFT 20 4-33
KIT, SERVICE 4000HR B30/ SCREW, RETAINER BEAR-
361082 8-4 227223** 19 4-33
25/20D ING
KIT,SERVICE 100HR B30/25/ 24M7250 WASHER 13 7-43
361624 8-3
20D 910142-277MM WINDOW SEAL 2 2-79
KIT,SERVICE 500HR B30/25/ 910142-890MM WINDOW SEAL 1 2-79
361626 8-3
20D 910241-120L PINCHWELD,BOOTSEAL 5 7-73
KIT,SERVICE 1000HR B30/25/ 910241-40L PINCHWELD,BOOTSEAL 4 7-73
361627 8-3
20D 910241-50L PINCHWELD,BOOTSEAL 3 7-73
KIT,SERVICE 3000HR B30/25/ 910241-828L PINCHWELD,BOOTSEAL 2 7-73
361630 8-3
20D 910241-834L PINCHWELD,BOOTSEAL 1 7-73
900450 PIPE,W/WASHER 2 6-5 BN000137 WINDOW,CAB,SLIDER,RH 3 7-17
900450 PIPE,W/WASHER 3 6-7 BN000203 WINDOW,DOOR,SLIDING 2 7-15
PINCHWELD:LARGE BN000204 HEADLINER,FRONT 6 7-29
910223 2 7-79
8MMX15MM BN000205 HEADLINER,REAR 5 7-29
910264 INSULATION,HOSE,HVAC 1 7-49 BN000210 PANEL,CONTROL 4 7-25
STRIP,GROMMET,1.6- BN000211 COVER,B PILLAR,RHS 3 7-27
910321 1 7-79
4X8.5,BLACK BN000212 PANEL,CONTROL 2 7-25
* O-RING 4 4-33 BN000550 HANDLE,SSM,25 BUTTON 1 7-25
* WASHER, RUBBER 5 5-13 BN001683 Mat,Shock,Rear,Bin 1 7-97
* O-RING 6 5-13 DC100059 PIN, DOWEL, BEARING CAP 23 2-5
* PLASTIC PISTON 7 5-13 DC100080 SCREW 10 2-19
* O-RING 8 4-33 DC100085 SCREW 100 2-9
* O-RING 8 5-13 SCREW, FUEL PUMP TO C/
* O-RING 9 5-13 DC100112 35 2-23
CASE, M8X35
* O-RING 10 4-33 SCREW, OIL COOLER TO
* SEAT, RUBBER 10 5-13 DC100112 130 2-49
CRANKCASE
* O-RING 11 4-33 SCREW, CYLINDER TO
* O-RING 11 5-13 DC100112 180 2-39
BRACKET
* O-RING 12 5-13 BOLT, BANJO PIPE TO SOLE-
* VALVE, POPPET 13 5-13 DC100142 90 2-29
NOID VALVE
* O-RING 14 5-13 BOLT, BANJO, FUEL PIPE TO
DC100143 110 2-29
* O-RING 15 5-13 VALVE
* O-RING 16 5-13 DC100173 PLUG, SCREW 40 2-27
* SPACER, RUBBER 17 5-13 PLUG, SCREW, MAIN OIL
DC100173 137 2-5
* O-RING 18 5-13 PASSAGE
* O-RING 19 5-13 DC100177 PLUG, ALLEN 40 2-7
* O-RING 20 5-13 SCREW, Water Pump to
DC100198 24 2-53
* WASHER, COPPER 21 5-13 Crankcase
* O-RING, HEATING ELEMENT 22 5-13 NUT, TURBO TO MANIFOLD
DC100296 10 2-31
* O-RING 23 4-33 M10
* O-RING 25 4-33 NUT, FLANGED, EXH/BRAKE
DC100296 125 2-39
* O-RING 27 4-33 TO TURBO
O-RING, VOLUME STOP STUD, TURBO TO MANI-
* 29 4-33 DC100316 8 2-31
PLUG FOLD
O-RING, VOLUME STOP DC100316 STUD 20 2-39
* 34 4-33
PLUG CLAMP, CHARGE-AIR PIPE
DC100319 152 2-31
* RING, BACK-UP 35 4-33 TO TURBO
* O-RING 36 4-33 CLAMP, RETURN PIPE TO
DC100326 125 2-51
** ROTARY ASSY 13 4-33 CRANKCASE
130002- DC100346 SCREW 190 2-45
HOSE,PUSHLOCK 39 2-75
1140MM SCREW, FILTER TO CYL/
DC100352 65 2-27
130002- HEAD, M10X40
HOSE,PUSHLOCK 38 2-75
1330MM SCREW, SUPPORT To crank-
DC100352 85 2-59
130002- case
HOSE,PUSHLOCK 37 2-75
1670MM

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-29
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
NUT, FAN Clutch at adaptor SCREW, SUPPORT ON OIL
DC100359 20 2-55 DC100621 55 2-47
piece INTAKE PIPE
DC100359 NUT, CYLINDER TO LEVER 210 2-39 SCREW, FITTING ON INJEC-
DC100636 295 2-11
SCREW, FLANGED, CON- TOR
DC100366 11 2-41
TROL UNIT SCREW, FLANGED Cover to
DC100657 232 2-53
SCREW, OIL FILTER TO Pump, 70mm
DC100366 75 2-49
CRANKCASE DC100659 SCREW, GUIDE TUBE 340 2-9
SCREW, FLANGED COVER SCREW, ALTERNATOR TO
DC100366 230 2-53 DC100662 303 2-45
TO PUMP, 40MM SUPPORT
SCREW, FLANGED Cover to DC100664 NUT, FLAME START SYSTEM 550 2-41
DC100369 230 2-53
Pump, 30mm SCREW, OIL FILTER TO
DC100671 75 2-49
SCREW, CHARGE AIR PIPE CRANKCASE
DC100369 450 2-31
TO HOUSING DC100671 SCREW, FLANGED 296 2-5
DC100378 SCREW, LEVER TO SHAFT 110 2-39 SCREW, FLANGED, TIMING
DC100673 95 2-7
CLAMP, MOLDED HOSE TO CASE, 60MM
DC100381 55 2-31
TURBO SCREW, FLANGED, TIMING
DC100674 95 2-7
NUT, HEATER PLUG TO CASE, 80MM
DC100383 580 2-41
GROUND DC100677 CLAMP, GUIDE TUBE 235 2-9
SCREW, INTAKE PIPE TO DC100678 WASHER, VALVE SPRING 65 2-11
DC100385 60 2-35
CRANKCASE SCREW, CYLINDER HEAD
DC100679 185 2-11
SCREW, OIL COOLER TO TO CRANKCASE
DC100385 120 2-49
COVER DC100682 SCREW, ADJUSTING 345 2-13
SCREW, BRACKET TO DC100683 NUT, ADJUSTING SCREW 350 2-13
DC100385 145 2-39
FLANGED ELBOW DC100684 WASHER 365 2-13
SCREW, CHARGE-AIR PIPE SCREW, C/AIR ELBOW TO
DC100390 160 2-31 DC100685 75 2-37
ON MEMBER CYL HEAD
SCREW, Pipe Socket to Cyl/ SCREW, ROCKER SHAFT TO
DC100408 106 2-53 DC100685 380 2-13
Head CYLINDER HEAD
SCREW, OIL PUMP TO SCREW, COVER TO CYLIN-
DC100413 20 2-47 DC100686 74 2-15
CRANKCASE DER HEAD
SCREW, RETURN PIPE TO PIN, DOWEL, GEAR TO
DC100414 105 2-51 DC100687 10 2-17
TURBO CRANKSHAFT
DC100414 SCREW 140 2-7 WASHER, THRUST, STAND-
DC100688 25 2-17
SCREW, FAN Pulley to wATER ARD
DC100507 310 2-53
Pump WASHER, THRUST, REPAIR
DC100689 25 2-17
DC100538 SCREW, HEX HD, 35MM 23 2-7 SIZE I, 0.30MM
SCREW, STARTER TO TIM- WASHER, THRUST, REPAIR
DC100538 110 2-43 DC100690 25 2-17
ING CASE SIZE II, 0.50MM
SCREW, SOLENOID VALVE SCREW, DAMPER/HUB TO
DC100545 20 2-29 DC100691 43 2-17
TO BRACKET CRANKSHAFT
SCREW, BRACKET TO SCREW, FLYWHEEL TO
DC100597 25 2-29 DC100691 70 2-17
CHARGING AIR PIPE CRANKSHAFT
SCREW, SUCTION PIPE TO SCREW, PUMP TO CRANK-
DC100597 55 2-47 DC100692 20 2-23
CRANKCASE CASE
SCREW, LIFTING Eye to cylin- DC100693 SCREW, SHEAVE PULLEY 27 2-23
DC100597 85 2-57
der head SCREW, FILTER TO CYL/
DC100694 65 2-27
SCREW, FLANGED, TIMING HEAD, M10X100
DC100597 97 2-7
CASE, 25MM STUD, CHARGE-AIR PIPE AT
DC100695 170 2-31
DC100597 SCREW, GUIDE TUBE 210 2-9 WATER PUMP
SCREW, FLANGED, COVER NUT, GEAR TO COMPRES-
DC100597 250 2-35 DC100696 55 2-33
TO COMP SOR
SCREW, BRACKET TO OIL SCREW, MANIFOLD TO CYL-
DC100597 306 2-45 DC100698 30 2-39
FILTER INDER HEAD
SCREW, BRACKET TO NUT, LEVER TO THROTTLE
DC100597 360 2-31 DC100699 115 2-39
WATER PUMP VALVE
NUT, BRACKET TO CHARG- DC100700 NUT, ENGINE START/STOP 388 2-41
DC100604 30 2-29
ING AIR PIPE SCREW, WATER Pump to
DC100702 28 2-53
NUT, CHARGE-AIR PIPE AT Crankcase
DC100604 175 2-31
WATER PUMP DC100703 STUD 40 2-55
NUT, ALTERNATOR TO SUP- SCREW, SPACER To vibration
DC100604 304 2-45 DC100704 55 2-55
PORT damper
SCREW, PIPE TO DIPSTICK
DC100621 45 2-47
GUIDE TUBE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-30
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SCREW, COMPRESSOR To UNION, THREADED, CON-
DC100707 80 2-59 DC120235 190 2-13
support STANT THROTTLE
SCREW, BRACKET TO DC120236 PLUG, EXPANSION 325 2-13
DC100708 302 2-45
CRANKCASE BOLT, BANJO, FUEL PIPE TO
DC120237 105 2-29
DC100715 SCREW, ALTERNATOR 20 2-45 FILTER
DC100716 SCREW, SET, RECTIFIER 140 2-45 DC120238 SOCKET, Pipe To water Pump 112 2-53
DC100739 SCREW, BEARING CAP 29 2-5 DC120239 UNION, Banjo 245 2-53
SCREW, INJECTOR TO CYL DC120240 FITTING, Heat Feed 265 2-53
DC100741 315 2-11
HEAD TERMINAL, PIN, CONTROL
DC120243 235 2-41
SCREW, FLANGED, TIMING MODULE
DC100742 95 2-7
CASE, 160MM DC120244 CAP, CONTROL MODULE 220 2-41
SCREW, COMPRESSOR TO DC120245 PLUG, ENGINE CONTROL 265 2-41
DC100743 110 2-33
CRANKCASE DC120246 SHOE, CABLE UNIT 280 2-41
DC100744 SCREW, FLANGED 65 2-37 PLUG, COOLING WATER
DC120247 70 2-41
SCREW, C/AIR ELBOW TO TEMP
DC100745 78 2-37
CYL HEAD PLUG, FUEL TEMP SENDER
DC120247 70 2-41
DC100755 PIN, SPRING 301 2-45 UNIT
DC100764 WASHER, ALTERNATOR 280 2-45 PLUG, CAMSHAFT POSI-
DC120247 70 2-41
DC111507 SCREW 29 2-7 TION UNIT
PLUG,SCREW, OIL DRAIN PLUG, CRANKSHAFT POSI-
DC120029 20 2-9 DC120247 70 2-41
M26 TION UNIT
DC120057 HELICOIL, M8X12 165 2-13 DC120247 PLUG, OIL TEMP SENSOR 70 2-41
DC120058 HELICOIL, M8X116 170 2-13 PLUG, OIL PRESSURE
DC120248 100 2-41
DC120059 HELICOIL, M10X15 160 2-13 SENDER UNIT
DC120061 HELICOIL, M12X1.5X12 155 2-13 PLUG SOCKET, ENGINE
DC120249 53 2-41
DC120104 PLUG, SCREW 52 2-7 START
DC120114 PLUG, SCREW 150 2-7 PLUG SOCKET, ENGINE
DC120249 53 2-41
PLUG, SCREW, MAIN OIL STOP
DC120114 167 2-5
PASSAGE PLUG SOCKET, OIL LEVEL
DC120249 53 2-41
DC120116 PLUG, SCREW, CYL/HEAD 113 2-5 SENSOR
PLUG,SCREW, OIL DRAIN DC120250 PLUG, BOOST AIR SENSOR 130 2-41
DC120158 20 2-9
M20 COUPLING, THROTTLE
DC120255 85 2-41
PLUG, SCREW, OIL PAS- VALVE
DC120158 125 2-5
SAGE REAR PLUG, EXPANSION, WEB
DC120256 20 2-11
PLUG,SCREW , OIL PAS- COOLING, M12
DC120170 161 2-5
SAGE OIL PUMP PLUG, EXPANSION, WEB
DC120257 20 2-11
BOLT, BANJO FEED PIPE TO COOLING, M13
DC120182 55 2-51
OIL FILTER HD DC120258 PLUG, SCREW BRACING 33 2-11
DC120182 BOLT, BANJO 190 2-35 DC130162 PIPE, SUCTION 20 2-35
DC120195 PLUG, EXPANSION 40MM 53 2-5 DC130194 PIPE, BREATHER 115 2-15
DC120196 PLUG, EXPANSION 42MM 53 2-5 HOSE, PIPE TO CYLINDER
DC130196 120 2-15
DC120200 PLUG, SENDER 85 2-9 HEAD COVER
DC120209 CONNECTOR, FUEL LINE 35 2-25 PIPE, FUEL PUMP TO INJEC-
DC130197 5 2-25
DC120210 NUT, UNION FUEL LINES 40 2-25 TOR NOZZLE
DC120211 BOLT, BANJO 25 2-25 PIPE, FUEL TO CYLINDER
DC130198 15 2-25
HOUSING, PLUG FLAME HEAD
DC120218 544 2-41 PIPE, FROM FUEL FILTER TO
START SYSTEM DC130199 20 2-25
PIN, BUSHING, HEATER FEED PUMP
DC120220 574 2-41 PIPE, FROM VALVE TO
PLUG TO GROUND DC130200 40 2-29
PIN, SOCKET HOUSING HEATER PLUGS
DC120221 526 2-41 PIPE, FROM FUEL FILTER TO
FLAME START DC130201 100 2-29
HOUSING, PIN, CONTROL VALVE
DC120222 205 2-41 PIPE, AIR ON TURBO
MODULE DC130202 65 2-31
DC120226 PLUG, EXPANSION 95 2-5 CHARGER
PLUG, SCREW, WATER DC130203 PIPE, CHARGE-AIR 100 2-31
DC120227 149 2-5 DC130207 PIPE, SUCTION 25 2-47
DRAIN
DC120228 FITTING, GUIDE TUBE 218 2-9 DC130208 PIPE, OIL FEED 8 2-51
DC120231 HELICOIL, M22X1.5X8.0 135 2-13 PIPE, PLASTIC, RETURN TO
DC130210 115 2-51
DC120232 HELICOIL, M14X1X7.0 140 2-13 CRANKCASE
DC120233 HELICOIL, M16X1.5X10.5 145 2-13 DC130212 PIPE, SUCTION 5 2-35
DC120234 HELICOIL, M14X1.5X14 150 2-13 HOSE, SUCTION LINE TO
DC130213 66 2-35
COMPRESSOR

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-31
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC130231 PIPE, OIL RETURN 35 2-51 SEAL, OIL FRONT CRANK-
DC140194 10 2-47
DC130233 LINE, CONSTANT THROTTLE 200 2-13 SHAFT
DC130234 PIPE, AT CYLINDER HEAD 180 2-35 DC140195 RING, SEAL 35 2-49
DC130235 PIPE, AT WATER PUMP 184 2-35 SEAL, OIL CRANKSHAFT
DC140197 20 2-7
DC140059 WASHER, SEALING 140 2-49 REAR
DC140063 RING, SEAL 35 2-27 KIT, REPAIR, FUEL INJEC-
DC140198 17 2-23
DC140072 WASHER, SEALING 47 3-59 TION PUMP
DC140110 RING, Seal 205 2-53 DC140199 RING, SENDER 52 2-37
DC140120 RING, SEAL 330 2-9 DC150126 BUSHING, DRIVE END 15 2-43
DC140123 RING, SEAL 3 2-73 DC150156 BUSHING, BENDIX 25 2-43
RING, Seal Sender Unit to DC150157 BEARING, BALL DRIVE END 50 2-45
DC140149 45 2-53
Flange BUSHING, COMMUTATOR
DC150158 45 2-43
RING, SEAL FEED PIPE TO END
DC140149 70 2-51
OIL FILTER HD BEARING, BALL SLIP RING
DC150168 60 2-45
DC140149 RING, SEAL 133 2-49 SIDE
DC140149 RING, SEAL 155 2-7 BUSHING, CAMSHAFT BEAR-
DC150174 35 2-5
RING, SEAL, MAIN OIL PAS- INGS
DC140149 173 2-5 BUSHING, CAMSHAFT BEAR-
SAGE DC150175 41 2-5
DC140149 RING, SEAL 195 2-35 INGS
RING, SEAL, SENDER UNIT, DC150176 BUSHING 340 2-13
DC140149 248 2-5 BUSHING, T.D.C. SENSER TO
FUEL TEMP DC150196 418 2-41
DC140150 RING, SEAL, CYL/HEAD 119 2-5 CRANKCASE
DC140151 RING, SEAL 45 2-7 BUSHING, CRANKCASE
DC150196 418 2-41
DC140155 RING, SEAL, OIL DRAIN M26 25 2-9 POSITION UNIT
DC140155 RING, SEAL 55 2-7 DC150205 BEARING, MAIN, STANDARD 20 2-17
DC140160 RING, SEAL 50 2-11 BEARING, BIG END, STAND-
DC150207 30 2-17
RING, SEAL SOCKET TO ARD
DC140166 290 2-11 BEARING, BIG END, FITTING
CYLINDER HEAD DC150208 30 2-17
RING, SEAL CONSTANT SIZE 0.10
DC140167 195 2-13 BEARING, BIG END, FITTING
THROTTLE TO HEAD DC150209 30 2-17
DC140172 RING, SEAL 30 2-25 SIZE 0.25
RING, SEAL, MAIN OIL PAS- BEARING, BIG END, FITTING
DC140172 143 2-5 DC150210 30 2-17
SAGE SIZE 0.50
DC140172 RING, SEAL, CYL/BLOCK 230 2-5 BEARING, BIG END, FITTING
DC150211 30 2-17
RING, SEAL, SENDER UNIT, SIZE 0.75
DC140172 250 2-5 BEARING, BIG END, FITTING
OIL PRESSURE DC150212 30 2-17
DC140174 RING, SEAL 23 2-27 SIZE 1.00
O-RING, T.D.C. SENDER TO DC220029 GASKET 32 2-15
DC140178 424 2-41 DC220030 COLLET, VALVE 80 2-11
CRANKCASE
RING, SEAL, INTERMEDIATE DC220031 CAP, OIL FILLING 29 2-15
DC140181 107 2-5 DC220195 PLUG, EXPANSION, 40MM 25 2-11
FLANGE
DC140182 RING, SEAL, OIL DRAIN M20 25 2-9 DC220314 GASKET 245 2-35
RING, SEAL, OIL PASSAGE DC220407 CLAMP, RUBBER CAP 350 2-9
DC140182 131 2-5 PUMP,HANDLIFT& PREFIL-
REAR DC220461 1 2-69
DC140182 RING, Seal TO Fitting 270 2-53 TER LATES
RING, SEAL, INJECTOR TO HANDLIFT PUMP & PRE-FIL-
DC140185 275 2-11 DC220461 1 2-73
CYLINDER HEAD TER
RING, SEAL, INJECTOR TO CAP, POWER STEERING
DC140186 282 2-11 DC220481 240 2-35
CYLINDER HEAD PUMP
RING, SEAL PUMP TO DC220508 FAN, ALTERNATOR PULLEY 259 2-45
DC140187 15 2-23 DC220543 PLUG, EXPANSION, 34MM 15 2-11
CRANKCASE
DC140188 RING, SEAL 28 2-27 DC220543 PLUG, WELCH, 34MM 47 2-5
RING, SEAL PIPE TO SOLE- DC220545 PLUG, EXPANSION, 25MM 25 2-11
DC140189 95 2-29 DC220549 PLUG, EXPANSION, 36MM 15 2-11
NOID VALVE
RING, SEAL FUEL PIPE TO DC220549 PLUG, WELCH, 36.2MM 47 2-5
DC140189 115 2-29
FUEL FILTER DC220562 CAP, RUBBER 347 2-9
RING, SEAL FUEL PIPE TO BALL, FASTENER CON-
DC140190 120 2-29 DC220735 10 2-11
VALVE STANT THROTTLE
DC140191 RING, SEAL, AIR PIPE 94 2-31 DC220735 BALL, LEAK, OIL HOLE PLUG 30 2-11
RING, SEAL, CHARGE-AIR BALL, TO PLUG COOLING
DC140192 114 2-31 DC220735 30 2-11
PIPE WATER BORE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-32
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
BALL, OIL PASSAGE FRONT / SENDER, SPEED AT TIMING
DC220735 65 2-5 DC221734 412 2-41
REAR CASE
DC220737 BALL, REAR, OIL BORE 17 2-5 DC221742 SENDER, OIL PRESSURE 244 2-5
DC220737 BALL, LEAK, OIL HOLE PLUG 30 2-11 DC221743 SENDER, Temperature 42 2-53
BALL, LOCK TRANSVERSE SENDER, OIL TEMPERA-
DC220737 65 2-5 DC221743 132 2-49
FUEL DUCT TURE
BALL, LOCK OIL SUPPLY SENDER, FUEL TEMPERA-
DC220737 65 2-5 DC221743 242 2-5
UNIT PUMP TURE
SENDER, UNIT Cooling Water COMPRESSOR, LESS Cou-
DC220800 235 2-53 DC221758 8 2-59
Outlet pling
DC220836 CLIP, SECURING 215 2-39 DC221771 RING, RUBBER 17 2-41
DC220960 LEVER 100 2-39 DC221799 SLEEVE, FLYWHEEL 11 2-5
SOCKET, BALL, CYLINDER THROTTLE, TRANSVERSE
DC220980 205 2-39 DC221800 56 2-5
TO LEVER FUEL DUCT
DC220981 PIVOT, BALL 105 2-39 DC221801 NOZZLE, OIL 59 2-5
CRANKCASE, LESS CYLIN- DC221802 BALL, FUEL FEED LOCK 65 2-5
DC221128 5 2-5
DER LINERS DC221803 BALL, FUEL RETURN LOCK 65 2-5
GASKET, RETURN PIPE TO INTERMEDIATE PIECE, OIL
DC221133 90 2-51 DC221804 71 2-5
TURBO PUMP
DC221152 CAP 325 2-9 DC221805 SLEEVE, OIL PUMP 77 2-5
DC221171 PLUG, SCREW 135 2-49 INTERMEDIATE PIECE,
DC221806 83 2-5
DC221232 BOWL, FILTER 4 2-73 TURBO, OIL
COVER, CAP FOR CRANK DC221807 SLEEVE, PULSE SENDER 89 2-5
DC221254 25 2-7
MECHANISM DC221809 SLEEVE, CYL/HEAD 155 2-5
DC221390 HUB, VISCOUS 15 2-55 VALVE, OVERFLOW, RELIEF,
DC221810 224 2-5
DC221391 FAN 5 2-55 4.5 - 5 BAR
DC221526 PAN, OIL 5 2-9 DC221812 VALVE, SOLENOID 266 2-5
DC221529 GASKET,TAPPET COVER 8-3 DC221813 VALVE 278 2-5
DC221529 GASKET,TAPPET COVER 8-3 DC221814 GASKET 290 2-5
DC221529 GASKET,TAPPET COVER 8-3 DC221818 GASKET, OIL PAN 17 2-9
DC221529 GASKET, TAPPET COVER 8-4 DC221819 SENDER, OIL LEVEL 80 2-9
DC221529 GASKET 47 2-15 DC221820 TUBE, GUIDE TOP DIPSTICK 175 2-9
DC221555 BENDIX 10 2-43 TUBE, GUIDE BOTTOM DIP-
DC221821 185 2-9
DC221577 THERMOSTAT, 83 Degree 200 2-53 STICK
ELEMENT,OIL FILTER DC221822 GROMMET 205 2-9
DC221578 8-3
OM906LA DC221823 DIPSTICK, OIL 300 2-9
ELEMENT,OIL FILTER SEAT, VALVE, INTAKE
DC221578 8-3 DC221825 40 2-11
OM906LA STANDARD
ELEMENT,OIL FILTER SEAT, VALVE, INTAKE
DC221578 8-3 DC221826 40 2-11
OM906LA REPAIR I, 35.37MM
ELEMENT,OIL FILTER SEAT, VALVE INTAKE REPAIR
DC221578 8-3 DC221827 40 2-11
OM906LA II, 35.57MM
ELEMENT, OIL FILTER SEAT, VALVE EXHAUST
DC221578 8-4 DC221828 40 2-11
OM906LA STANDARD
DC221578 ELEMENT, OIL FILTER 25 2-49 SEAT, VALVE EXHAUST
DC221829 40 2-11
DC221582 HOSE, MOLDED 50 2-31 REPAIR I, 40.37MM
DC221647 SOCKET, PIPE 285 2-11 SEAT, VALVE EXHAUST
DC221830 40 2-11
DC221680 HEAD, FUEL FILTER 20 2-27 REPAIR II, 40.57MM
ELECTRONICS, FLAME GUIDE, VALVE, INTAKE &
DC221726 1 6-7 DC221831 45 2-11
START EXHAUST, STD
DC221726 ELECTRONICS, KSA 514 2-41 GUIDE, VALVE, INTAKE &
DC221832 45 2-11
HOUSING, SOCKET FLAME EXHAUST, +0.2MM
DC221727 520 2-41
START SYSTEM GUIDE, VALVE, INTAKE &
DC221833 45 2-11
GASKET, FLAME START SYS- EXHAUST, +0.5MM
DC221728 532 2-41
TEM DC221834 SLEEVE 55 2-11
BOOT, FLAME START SYS- DC221835 VALVE, INTAKE 60 2-11
DC221729 538 2-41
TEM DC221836 VALVE, EXHAUST 60 2-11
DC221730 GASKET, FLAME START 556 2-41 DC221837 SPRING, INTAKE VALVE 70 2-11
BOOT, FLAME START SYS- DC221838 SPRING, EXHAUST VALVE 70 2-11
DC221731 568 2-41
TEM DC221839 RETAINER, SPRING 75 2-11
SENDER, SPEED AT CRANK- DC221840 HOLDER, SEAL 85 2-11
DC221734 412 2-41
CASE

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-33
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
VALVE, CONSTANT THROT- RING, RETAINING COVER
DC221841 95 2-11 DC221893 65 2-23
TLE ATTACHMENT
DC221842 GUIDE 100 2-11 SPRING, COVER ATTACH-
DC221894 70 2-23
DC221843 SPRING 105 2-11 MENT
DC221844 RETAINER, SPRING 110 2-11 FILTER, FUEL COMPLETE
DC221896 15 2-27
DC221845 VALVE, COLLET 115 2-11 UNIT
DC221846 PISTON 120 2-11 DC221897 COVER, PRE-FILTER 25 2-27
DC221847 COVER 130 2-11 DC221898 INSERT, FILTER 45 2-27
DC221848 BRIDGE, VALVE 175 2-11 DC221899 ELEMENT,FUEL FILTER 8-3
DC221851 BRACKET, OIL DIPSTICK 335 2-9 DC221899 ELEMENT,FUEL FILTER 8-3
BRACKET, CLAMPING, DC221899 ELEMENT,FUEL FILTER 8-3
DC221854 300 2-11
INJECTOR TO CYL HD DC221899 KIT, ELEMENT, FUEL FILTER 8-4
DC221855 SPINDLE, ROCKER ARM 320 2-13 DC221899 ELEMENT, FUEL FILTER KIT 50 2-27
DC221856 ARM, ROCKER, INTAKE 330 2-13 DC221900 ELEMENT, FUEL PRE-FILTER 55 2-27
DC221857 ARM, ROCKER, EXHAUST 335 2-13 GASKET, FUEL FILTER TO
DC221901 60 2-27
BRACKET, ROCKER ARM, CYLINDER HEAD
DC221858 355 2-13
FRONT DC221902 VALVE, SOLENOID 5 2-29
BRACKET, ROCKER ARM, DC221903 BRACKET, SOLENOID VALVE 15 2-29
DC221859 355 2-13
CENTRAL PLUG, HEATER CHARGE AIR
DC221904 125 2-29
BRACKET, ROCKER ARM, PIPE
DC221860 355 2-13
REAR BRACKET, AIR PIPE AT
DC221906 200 2-31
DC221861 SPRING 360 2-13 WATER PUMP
DC221862 RING, LOCK 370 2-13 HOUSING, CHARGING AIR
DC221915 25 2-37
CLAMPING PIECE, ROCKER ELBOW
DC221863 375 2-13
SHAFT TO HEAD GASKET, MANIFOLD TO CYL-
DC221918 25 2-39
COVER, CYLINDER HEAD, INDER HEAD
DC221864 5 2-15
PLASTIC DC221919 BRACKET 140 2-39
DC221865 DIAPHRAGM 17 2-15 CYLINDER, EXHAUST
DC221920 160 2-39
INSERT, COVER TO CYLIN- BRAKE
DC221866 35 2-15
DER HEAD TUBE, PACER, CYLINDER TO
DC221921 185 2-39
DC221867 LOCK 41 2-15 BRACKET
DC221868 GASKET 68 2-15 UNIT, CONTROL, TIER 2
DC221922 5 2-41
DC221870 GEAR, CRANKSHAFT 15 2-17 (PLD)
GEAR, CRANKSHAFT, FIT- SWITCH, ENGINE START/
DC221871 15 2-17 DC221924 382 2-41
TING SIZE -0.30 STOP
DC221872 DAMPER, VIBRATION 35 2-17 PIN, SOCKET HOUSING
DC221928 562 2-41
FLYWHEEL, WITH RING FLAME START
DC221873 55 2-17 DC221930 HOUSING, FRONT 20 2-43
GEAR
DC221874 GEAR, RING 60 2-17 DC221931 SWITCH, SOLENOID 30 2-43
DC221875 GEAR, CRANKSHAFT 75 2-17 DC221932 LEVER, CONTROL 35 2-43
DC221877 PISTON, STANDARD, 102MM 15 2-19 DC221934 SWITCH, SOLENOID 80 2-43
PISTON, 102.00MM, HEIGHT DC221936 BRACKET 40 2-47
DC221878 15 2-19
-.30 DC221937 PUMP, OIL 5 2-47
PISTON, 102.00MM, HEIGHT DC221939 COVER, OIL FILTER 15 2-49
DC221879 15 2-19
-.60 DC221940 NECK, FILTER 30 2-49
PISTON, 102.00MM, HEIGHT GASKET, OIL FILTER TO
DC221880 15 2-19 DC221942 50 2-49
-.90 CRANKCASE
DC221881 PIN, PISTON 25 2-19 DC221943 VALVE, PRESSURE RELIEF 70 2-49
DC221882 RING, RETAINING 30 2-19 DC221944 ELEMENT, OIL COOLER 105 2-49
DC221883 CAMSHAFT 5 2-21 DC221945 COVER, OIL COOLER 110 2-49
DC221885 PIN, CYLINDRICAL 15 2-21 GASKET, OIL COOLER TO
DC221946 115 2-49
FOLLOWER, CAM, INLET/ COVER
DC221886 20 2-21
EXHAUST VALVES GASKET, OIL COOLER TO
DC221947 125 2-49
ROD, PUSH INLET/EXHAUST CRANKCASE
DC221887 25 2-21
VALVES GASKET, Water Pump to
DC221948 20 2-53
DC221888 PUMP, FUEL INJECTION 5 2-23 Crankcase
DC221889 PUMP, FUEL 25 2-23 DC221949 PUMP, Water with Gaskets 8 2-53
GASKET, FUEL PUMP TO GASKET, PIPE Socket to Cyl/
DC221890 30 2-23 DC221950 100 2-53
CRANKCASE Head
DC221891 COVER, INJECTION PUMP 55 2-23 CAP, Rubber to Plug Pipe
DC221952 275 2-53
PIN, LOCKING COVER Socket
DC221892 60 2-23
ATTACHMENT DC221953 PULLEY 285 2-53

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-34
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221955 SPACER ,FAN 35 2-55 PULLEY, Guide Fuel Feed
DC222167 320 2-53
DC221958 EYE, LIFTING Rear 75 2-57 Pump
DC221959 CONSOLE 20 2-59 DC222168 TIGHTENER, Belt 345 2-53
DC221960 SLEEVE 25 2-59 BELT-V, 1369MM, used With
DC222204 315 2-53
DC221961 SLEEVE 30 2-59 Out AIRCON
DC221967 SUPPORT, ALTERNATOR 300 2-45 DC222223 ROD, CONNECTING 5 2-19
DC221968 BRACKET 305 2-45 ALTERNATOR, W/O PULLEY
DC222227 5 2-45
DC221969 INJECTOR, COMPLETE 260 2-11 28V/80AMP
DC221970 TURBOCHARGER, TITANIUM 5 2-31 PISTON, 102.30MM, HEIGHT
DC222231 15 2-19
DC221977 GASKET, COVER 27 2-7 -.30
COVER, Twin Thermostat PISTON, 102.60MM, HEIGHT
DC222008 224 2-53 DC222232 15 2-19
Housing -.60
DC222017 RECTIFIER, ALTERNATOR 110 2-45 PISTON, 102.90MM, HEIGHT
DC222233 15 2-19
DC222018 CONDENSOR, ALTERNATOR 130 2-45 -.90
DC222021 REGULATOR AND CUT-OUT 170 2-45 DC222247 SPRING BREATHER 18 2-15
DC222022 PULLEY, ALTERNATOR 278 2-45 MOTOR, STARTER 24V/4KW,
DC222251 5 2-43
GASKET, C/AIR ELBOW TO BOSCH
DC222060 85 2-37 DC260058 KIT, PRE-FILTER ELEMENT 2 2-73
CYL HEAD
UNIT, SENDER C/AIR PRES/ DC260073 KIT, TERMINAL PARTS 220 2-45
DC222085 50 2-37 DC260095 KIT, CARBON BRUSH SET 160 2-45
TEMP, 4 BAR
GASKET, CONTROL MOD- DC260098 KIT, GASKET 15 2-59
DC222098 250 2-41 KIT, GASKET CYLINDER
ULE DC260106 314 2-5
CABLE, CONTROL UNIT TO CRANKCASE
DC222101 600 2-41 PISTON RING SET,
SHIFT PANEL DC260108 20 2-19
MANIFOLD, EXHAUST, END 102.00MM, STD
DC222115 14 2-39 DC260109 KIT, SEAL RING 10 2-23
PIECE
MANIFOLD, EXHAUST, MID- DC260112 KIT, EXHAUST BRAKE 95 2-39
DC222116 12 2-39
DLE PIECE DC260113 KIT, EXHAUST BRAKE VALVE 120 2-39
RING, SEAL, 3 PIECE DC260114 KIT, GEARING 95 2-43
DC222117 32 2-39
EXHAUST DC260115 KIT, GEARING 100 2-43
GASKET,OIL SEP TO CYL/H/ DC260116 KIT, ARMATURE 105 2-43
DC222134 20 2-15
COVER DC260117 KIT, Gasket Water Pump 15 2-53
DC222145 CONNECTOR, retarder 57 2-53 DC260118 KIT, COUPLING 10 2-59
DC222147 CABLE, ELECTRIC-ENGINE 41 2-41 KIT, CYLINDER HEAD GAS-
DC260125 390 2-11
FILTER, OIL COMPLETE KET
DC222148 5 2-49
UNIT KIT, CRANKSHAFT, MAIN/
DC260151 5 2-17
DC222149 COVER, TIMING 15 2-7 BIG END BEARINGS
DC222150 COVER, TIMING CASE 120 2-7 DC260152 KIT, REPAIR SCREWS 215 2-45
DC222151 GASKET 130 2-7 DC260153 PISTON RING SET, 102.30MM 20 2-19
CYLINDER HEAD, C/W DC260154 PISTON RING SET, 102.60MM 20 2-19
DC222153 5 2-11
VALVES & C/THROTTLE DC260155 PISTON RING SET, 102.90MM 20 2-19
CYLINDER HEAD, C/W BUSH,TAPER F'SEAL FIT-
DC222153 5 2-13 DC280018 8 10-3
VALVES & C/THROTTLE TING
GASKET, CYLINDER HEAD TOOL,IMPACT PULLER INJ/
DC222155 180 2-11 DC280033 32 10-5
TO CRANKCASE NOZZLES
COMPRESSOR, WABCO TOOL,DELIVERY PUMP
DC222156 5 2-33 DC280046 12 10-3
352CCM TESTER
BEARING, MAIN, FITTING DC280056 TOOL,BRACING 5 10-7
DC222157 20 2-17
SIZE 0.10 DC280057 TOOL,INTERNAL PULLER 4 10-7
BEARING, MAIN, FITTING DC280062 TOOL,REAMER (D=8,99) 10 10-7
DC222158 20 2-17
SIZE 0.25 DC280064 TOOL,VALVE GUIDE HOLE 11 10-7
BEARING, MAIN, FITTING TOOL,PISTON RING CLAMP-
DC222159 20 2-17 DC280071 7 10-7
SIZE 0.50 ING
BEARING, MAIN, FITTING DC280075 TOOL,PISTON RING PLIERS 6 10-7
DC222160 20 2-17
SIZE 0.75 DC280089 Ring wrench 1 10-13
BEARING, MAIN, FITTING TOOL,GAUGE CYL.PROTRU-
DC222161 20 2-17 DC280096 20 10-5
SIZE 1.00 SION
BELT, RIBBED 906LA TOOL,TUBE WRENCH
DC222166 8-4 DC280127 7 10-3
1939MM 8G INJ.LINES
DC222166 BELT-V, 1939MM 315 2-53 DC280134 TOOL,PLIERS PISTON RING 21 10-5
DC222167 PULLEY, GUIDE 8-4 DC280147 TOOL,VALVE-LIFTER MERC 15 10-9

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-35
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
TOOL,COMPRESSION- NSI LOCKING CLIP 11 3-69
DC280155 3 10-3
RECORDER NSI BOOT 11 3-113
TESTER,HARDNESS NSI CAM 11 4-7
DC280160 3 10-7
"SKLEROGRAPH" NSI RING, RETAINING 11 4-9
DC280162 TESTER,COOLING SYSTEM 17 10-3 NSI SWASH PLATE 11 4-37
OIL CONTAINER,PRIMING NSI CORE 11 5-17
DC280167 34 10-5
LUB.SYST NSI CLAMP 11 6-19
VALVE,SEATRING TURNING NSI PISTON SCREWS 12 3-69
DC280170 7 10-11
CUTTER NSI PIN 12 4-7
DC280171 PULLER 16 10-3 NSI O-RING 12 5-17
TESTER,CHARGE AIR PRES- NSI SCREW 12 6-19
DC280178 14 10-3
SURE NSI ROLL PINS 13 3-69
DC280180 HANDLE,SPRING RETAINER 23 10-5 NSI BUSH 13 4-7
NSI KIT,BONNET ASSY 1 7-69 NSI SPOOL 13 4-9
NSI TORQUE PLATE ASSY 2 3-113 NSI PLATE, VALVE 13 4-37
NSI HOUSING 2 4-9 NSI CLIP, SPRING 13 5-17
NSI HOUSING, PUMP 2 4-33 NSI PISTON SEAL ASSY 14 3-69
NSI HOUSING, PUMP 2 4-37 NSI CIRCLIP 14 4-7
NSI BODY, VALVE 2 5-17 NSI SLEEVE 14 4-9
NSI PEDAL 3 4-7 NSI TURNING DISC 14 4-37
NSI BLOCK, PORT 3 4-33 NSI SLIDE PIN SEALS 15 3-69
NSI CIRCLIP, INTERNAL 3 4-37 NSI BALL, CHECK 15 4-9
NSI COVER, VALVE 3 5-17 NSI SLIDE PIN BUSHING 16 3-69
NSI BODY 3 6-19 NSI PIN, SPLIT 16 4-7
NSI BODY,PRE CLEANER 4 2-63 NSI CAM 16 4-33
NSI BASE, PEDAL 4 4-7 NSI SEAL 16 4-37
NSI PLUG 4 4-9 NSI SLIDE PIN COVER PLUGS 17 3-69
NSI SEAL, SHAFT 4 4-37 NSI SWITCH AND HARNESS 17 4-7
NSI SCREW, CAP 4 5-17 NSI PIN, DOWEL 17 4-37
NSI CLAMP 4 6-19 NSI SLIDE PINS 18 3-69
NSI NUT,WING 5 2-63 NSI SCREW 18 4-7
NSI SCREW, CAP 5 4-7 NSI SLIDE PIN CLAMP BOLTS 19 3-69
NSI O-RING 5 4-9 NSI SCREW 19 4-7
NSI PLUG 5 4-37 NSI O-RING 19 4-37
NSI DIAPHRAM 5 5-17 NSI COPPER WASHER 20 3-69
NSI SCREW 5 6-19 NSI INSULATOR 20 4-7
NSI WASHER 6 4-7 NSI CAP, END 20 4-9
NSI PIN, PORT PLATE 6 4-33 NSI COVER, REAR 20 4-37
NSI O-RING 6 4-37 NSI BLANKING PLUG 21 3-69
NSI SPRING, PRESSURE 6 5-17 NSI BRACKET 21 4-7
NSI BODY,AIR CLEANER 7 2-65 NSI RETAINING RING, INTERNAL 21 4-33
NSI SEAL 7 4-9 NSI BRACKET 22 4-7
NSI PISTON, BAIS 7 4-33 NSI PLUG 22 4-33
NSI O-RING 7 4-37 NSI CAPSCREW 22 4-37
NSI STABILISER BAR 8 3-69 NSI NUT 23 4-7
NSI PACKING, Plug 8 3-113 NSI CAP, SCREW 23 4-9
NSI PIN 8 4-7 NSI O-RING 23 4-37
NSI O-RING 8 4-9 NSI END COVER PLUG 24 3-69
NSI BEARING, SHAFT 8 4-37 NSI WASHER, LOCK 24 4-7
NSI O-RING 8 5-17 NSI PLUG 24 4-33
NSI PACKING, Piston 9 3-113 NSI PLUG 24 4-37
NSI CIRCLIP 9 4-7 NSI CIRCLIPS 25 3-69
NSI RACE, BEARING 9 4-9 NSI CLAMP 25 4-7
NSI CONTROL GUIDE 9 4-33 NSI CAPSCREW 25 4-37
NSI SHAFT, DRIVE 9 4-37 NSI SPRINGS 26 3-69
NSI TUBE, CORE 9 5-17 NSI SCREW, CAP 26 4-7
NSI SEAL 9 6-19 NSI PLUG, ORB 26 4-33
NSI RETAINING PIN 10 3-69 NSI ACTUATOR BLOCK 27 3-69
NSI RETAINER RING 10 3-113 NSI SPACER 27 4-7
NSI PIN, SPLIT 10 4-7 NSI ADJUSTER SLEEVES GEARS 28 3-69
NSI SPRING 10 5-17 NSI STOP 28 4-7
NSI BODY 10 6-19

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-36
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
NSI PLUG, VOLUME STOP 28 4-33 Z0630502228 RING, RETAINING 370 3-37
NSI ADJUSTER SLEEVES 29 3-69 Z0630502228 RING, RETAINING 380 3-37
NSI PISTONS 30 3-69 Z0630503015 RING, SNAP 580 3-11
NSI CLUTCH, LIMITED SLIP DIFF 030 3-81 Z0634801045 RING, SEALING /140 3-39
NSI CLUTCH, LIMITED SLIP DIFF 030 3-89 Z0634801063 RING, SEALING 080 3-25
NSI CLUTCH, LIMITED SLIP DIFF 030 3-107 Z0634801063 RING, SEALING 110 3-49
NSI HOUSING 30 4-7 Z0634801151 RING, SEALING 124 3-49
NSI SCREW, CAP HD 30 4-33 Z0634801151 RING, SEALING 180 3-5
NSI LOAD PLATE 31 3-69 Z0634801152 RING, SEALING 190 3-5
NSI SCREW, ADJUSTING 31 4-33 Z0634801152 RING, SEALING 300 3-7
NSI CUP 32 4-7 Z0634801152 RING, SEALING 540 3-11
NSI NUT, LOCKING 32 4-33 Z0634801152 RING, SEALING 760 3-11
NSI SEAL ASSY 33 3-69 Z0637835033 UNION SCREW 300 3-7
NSI SEAL 33 4-7 Z0732041934 SPRING, COMPRESSION 030 3-13
NSI PLUG, VOLUME STOP 33 4-33 Z0734401270 RING,PISTON 380 3-7
NSI CAPSCREWS-COVER PLATE 34 3-69 Z0750116266 BEARING, BALL /260 3-45
NSI O-RING 34 4-7 Z4139320085 RING, STATOR 010 3-13
SHAFT COVER-BEARING Z4139330600 DIAPHRAGM, 1 3-3
NSI 35 3-69
SEAL Z4460265366 BEVEL GEAR SET 500 3-89
NSI O-RING 35 4-7 ZF100004 STUD, GROOVED 810 3-47
NSI BEARING 36 3-69 ZF100017 SCREW, HEX 368 3-97
NSI O-RING 36 4-7 ZF100018 SCREW, HEX 574 3-43
NSI GASKET SEAL-TOP COVER 37 3-69 ZF100026 SCREW, CAP 320 3-35
NSI BOOT 37 4-7 ZF100026 SCREW, CAP 530 3-37
NSI ROD, VOLUME STOP 37 4-33 ZF100026 SCREW, CAP 580 3-37
NSI SPACER, WASHER 38 3-69 ZF100026 WASHER /210 3-39
NSI WASHER 38 4-7 ZF100027 SCREW, CAP 400 3-7
NSI ECCENTRIC SHAFT 39 3-69 ZF100027 SCREW, CAP 404 3-7
NSI SPRING 39 4-7 ZF100061 SCREW, CAP 120 3-83
NSI PLUG 39 4-33 ZF100061 SCREW, CAP 120 3-91
NSI BEARING 40 3-69 ZF100061 SCREW, CAP 120 3-109
NSI PLUG, END 40 4-7 ZF100074 PIN, SLOTTED 230 3-81
NSI RETAINER 41 4-7 ZF100074 PIN, SLOTTED 230 3-89
NSI PLUG 41 4-33 ZF100074 PIN, SLOTTED 230 3-107
NSI SPRING 42 4-7 ZF100075 WASHER 300 3-81
NSI SPOOL 43 4-7 ZF100075 WASHER 300 3-89
NSI SPOOL 44 4-7 ZF100075 WASHER 300 3-107
NSI RETAINER ASSY 45 4-7 ZF100076 NUT, HEXAGON 320 3-107
NSI ADJUSTER SCREW 46 3-69 ZF100077 RING, SNAP 020 3-83
NSI SHIM 46 4-7 ZF100077 RING, SNAP 020 3-91
NSI DAMPING RING 47 3-69 ZF100077 SNAP RING 20 3-101
NSI SPRING 47 4-7 ZF100077 RING, SNAP 020 3-109
NSI COMPRESSION SPRING 48 3-69 ZF100078 WASHER, THRUST 030 3-83
NSI SPRING 48 4-7 ZF100078 WASHER, THRUST 030 3-91
NSI SPRING 49 4-7 ZF100078 WASHER, THRUST 30 3-101
BEVEL GEAR-TORQUE LIM- ZF100078 WASHER, THRUST 030 3-109
NSI 50 3-69
ITER ZF100079 WASHER, THRUST 036 3-83
NSI PISTON 50 4-7 ZF100079 WASHER, THRUST 036 3-91
NSI ADJUSTER GEAR SEGMENT 51 3-69 ZF100079 WASHER, THRUST 036 3-109
NSI RETAINING BOLT 52 3-69 ZF100080 PIN, DRIVING 100 3-83
NSI COUNTERSUNK BOLT 53 3-69 ZF100080 PIN, DRIVING 100 3-91
NSI GASKET SEAL 54 3-69 ZF100080 PIN, DRIVING 100 3-101
RE56098 CLAMP 1 2-75 ZF100080 PIN, DRIVING 100 3-109
BEARING, DEEP GROOVE ZF100086 NUT, ADJUSTING 220 3-81
ST20032 58 3-67
BALL ZF100086 NUT, ADJUSTING 220 3-89
T105773 GUIDE 1 4-55 ZF100086 NUT, ADJUSTING 220 3-107
T55224 BUMPER 12 7-39 ZF100087 SCREW, LOCKING 040 3-81
Z0630001048 WASHER 030 3-47 ZF100087 SCREW,LOCKING 040 3-89
Z0630001048 WASHER 060 3-27 ZF100087 SCREW,LOCKING 040 3-107
Z0630001048 WASHER 580 3-5 ZF100101 SCREW, CAP 402 3-7
Z0630001048 WASHER 590 3-5 ZF100110 SCREW, HEX 620 3-11
Z0630502228 RING, RETAINING 172 3-35

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-37
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF100115 SPRING, COMPRESSION 210 3-35 ZF100195 PLUG, SCREW 020 3-45
ZF100115 SPRING, COMPRESSION 410 3-37 ZF100197 SCREW, 1.00 150 3-45
ZF100115 SPRING, COMPRESSION 420 3-37 ZF100199 WASHER /070 3-45
ZF100117 SCREW, HEX 670 3-33 ZF100200 SCREW, CAP /310 3-45
ZF100128 WASHER 050 3-49 ZF100201 WASHER /310 3-45
ZF100128 WASHER 370 3-13 ZF100202 WASHER, 1.00 450 3-45
ZF100128 WASHER 520 3-43 ZF100203 SCREW, HEX 030 3-47
ZF100128 WASHER 530 3-43 ZF100203 SCREW, HEX 580 3-5
ZF100128 WASHER 670 3-33 ZF100203 SCREW, HEX 590 3-5
ZF100156 PLUG, SCREW 160 3-5 ZF100204 SCREW, CAP 550 3-47
ZF100157 WASHER 120 3-7 ZF100206 PLUG, SCREW 110 3-49
ZF100158 WASHER 210 3-7 ZF100207 WASHER, FLANGE NUT 470 3-99
ZF100159 SCREW, CAP 420 3-7 ZF100208 NUT, FLANGE 480 3-99
ZF100160 WASHER 370 3-7 ZF100233 PIN, SLOTTED 224 3-95
ZF100160 WASHER 400 3-7 ZF100233 PIN, SLOTTED 340 3-97
ZF100160 WASHER 402 3-7 ZF100234 PIN, SLOT 232 3-97
ZF100160 WASHER 404 3-7 ZF100235 SCREW, HEX 250 3-97
ZF100160 WASHER 410 3-7 ZF100236 SCREW, LOCKING 230 3-97
ZF100160 WASHER 414 3-7 ZF100237 PLUG, SCREW 256 3-97
ZF100160 WASHER 420 3-7 ZF100323 SCREW, CAP 330 3-7
ZF100160 WASHER 430 3-7 ZF100323 SCREW, CAP 630 3-11
ZF100160 WASHER 440 3-7 ZF100324 WASHER 382 3-7
ZF100162 SCREW, CAP 370 3-7 ZF100325 SCREW, CAP 600 3-11
ZF100163 SCREW, CAP 410 3-7 ZF100326 PIN, SLOT 700 3-9
ZF100163 SCREW, CAP 414 3-7 ZF100327 PIN, SLOT 704 3-9
ZF100164 SCREW, CAP 430 3-7 ZF100328 SCREW, CAP 850 3-11
ZF100165 SCREW, CAP 440 3-7 ZF100329 WASHER 046 3-17
ZF100166 SCREW, UNION 540 3-11 ZF100330 WASHER 222 3-27
ZF100166 SCREW, UNION 760 3-11 ZF100331 SCREW, HEX 330 3-27
ZF100167 RING, SNAP 590 3-11 ZF100332 WASHER 320 3-35
ZF100169 SCREW, HEX 610 3-11 ZF100332 WASHER 530 3-37
ZF100170 SNAP, RING 650 3-7 ZF100332 WASHER 580 3-37
ZF100172 SCREW, HEX 100 3-13 ZF100333 PLUG, SCREW 600 3-31
ZF100173 SCREW, HEX 370 3-13 ZF100334 SCREW, CAP /240 3-45
ZF100174 RING, SNAP 130 3-17 ZF100335 SCREW, CAP 640 3-47
ZF100175 SHIM, END 180 3-17 ZF100337 WASHER, 0.80 450 3-45
ZF100176 PLUG, SCREW 014 3-27 ZF100338 WASHER, 0.50 450 3-45
ZF100176 PLUG, SCREW 358 3-27 ZF120004 PLUG, SCREW 100 3-49
ZF100176 PLUG, SCREW 454 3-29 ZF120004 PLUG, SCREW 190 3-5
ZF100176 SCREW, PLUG 464 3-29 ZF120005 PLUG, SCREW 180 3-5
ZF100177 SCREW, HEXAGON 060 3-27 ZF120006 ORIFICE, 0.8 200 3-35
ZF100179 WASHER 310 3-27 ZF120006 ORIFICE, 0.8 206 3-35
ZF100180 WASHER, TAB 320 3-27 ZF120006 ORIFICE, 0.8 402 3-37
ZF100181 SCREW, HEX 360 3-97 ZF120006 ORIFICE, 0.8 404 3-37
ZF100182 STUD 430 3-29 ZF120006 ORIFICE, 0.8 406 3-37
ZF100183 WASHER 430 3-29 ZF120006 ORIFICE, 0.8 408 3-37
ZF100184 NUT, HEX 430 3-29 ZF120009 PLUG, SCREW 080 3-25
ZF100185 PLUG 440 3-29 ZF120014 PLUG, SCREW /140 3-39
ZF100186 WASHER 050 3-35 ZF120034 ORIFICE, 0.7 202 3-35
ZF100186 WASHER 200 3-37 ZF120035 ORIFICE, 1.00 204 3-35
ZF100186 WASHER 210 3-37 ZF140041 SEAL, SHAFT 280 3-81
ZF100187 WASHER 170 3-35 ZF140041 SEAL, SHAFT 280 3-89
ZF100187 WASHER 350 3-37 ZF140041 SEAL, SHAFT 280 3-107
ZF100187 WASHER 360 3-37 ZF140069 SEALING RING 114 3-49
ZF100189 NUT, SLOTTED 060 3-41 ZF140070 RING, SEALING 100 3-49
ZF100190 SCREW, HEX 050 3-49 ZF140071 RING, SEALING 500 3-5
ZF100190 SCREW, HEX 520 3-43 ZF140072 WASHER, SEALING 520 3-5
ZF100190 SCREW, HEX 540 3-43 ZF140075 SEAL, SHAFT 510 3-11
ZF100191 SCREW, HEX 530 3-43 ZF140076 O-RING 520 3-11
ZF100192 PLUG, SCREW 550 3-43 ZF140077 RING, SEALING 540 3-43
ZF100193 TWASHER, AB 572 3-43 ZF140077 RING, SEALING 600 3-11

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-38
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF140077 RING, SEALING 610 3-11 ZF150082 BEARING, ROLLER 050 3-107
ZF140077 RING, SEALING 620 3-11 ZF150092 BEARING, ROLLER 050 3-95
ZF140077 RING, SEALING 630 3-11 ZF150093 BEARING, ROLLER 080 3-95
ZF140079 O-RING 810 3-11 ZF150094 BEARING, ROLLER 100 3-95
ZF140081 O-RING 390 3-13 ZF150095 BEARING, ROLLER 122 3-95
ZF140084 SEAL, LIP RING 020 3-19 ZF150096 BEARING, ROLLER 082 3-95
ZF140084 SEAL, LIP RING 020 3-21 ZF150097 BEARING, ROLLER 214 3-95
ZF140086 O-RING 480 3-17 ZF150132 SLEEVE, NEEDLE /200 3-27
ZF140087 SEAL, LIP RING 030 3-19 ZF150133 BEARING, BALL /090 3-45
ZF140087 SEAL, LIP RING 030 3-21 ZF150134 BEARING,BALL 390 3-7
ZF140088 SEAL, LIP RING 030 3-25 ZF160193 WASHER, 0.7 130 3-81
ZF140088 SEAL, LIP RING 040 3-27 ZF160193 WASHER, 0.7 130 3-89
ZF140089 RING, SEALING 014 3-27 ZF160193 WASHER, 0.7 130 3-107
ZF140089 RING, SEALING 358 3-27 ZF160194 WASHER, 0.8 130 3-81
ZF140089 RING, SEALING 454 3-29 ZF160194 WASHER, 0.8 130 3-89
ZF140089 RING, SEALING 464 3-29 ZF160194 WASHER, 0.8 130 3-107
ZF140090 SEAL, SHAFT 020 3-27 ZF160195 WASHER, 0.9 130 3-81
ZF140091 O-RING 380 3-29 ZF160195 WASHER, 0.9 130 3-89
ZF140091 O-RING, 4X1.5 660 3-33 ZF160195 WASHER, 0.9 130 3-107
ZF140093 O-RING 120 3-35 ZF160196 WASHER, 1.0 130 3-81
ZF140093 O-RING 270 3-37 ZF160196 WASHER, 1.0 130 3-89
ZF140094 O-RING 150 3-35 ZF160196 WASHER, 1.0 130 3-107
ZF140094 O-RING 310 3-37 ZF160197 WASHER, 1.1 130 3-81
ZF140094 O-RING 320 3-37 ZF160197 WASHER, 1.1 130 3-89
ZF140095 RING, SEALING 550 3-43 ZF160197 WASHER, 1.1 130 3-107
ZF140096 O-RING 560 3-43 ZF160198 WASHER, 1.2 130 3-81
ZF140097 O-RING 590 3-43 ZF160198 WASHER, 1.2 130 3-89
ZF140098 PLUG, SEALING 020 3-45 ZF160198 WASHER, 1.2 130 3-107
ZF140099 O-RING /250 3-45 ZF160199 WASHER, 1.3 130 3-81
ZF140100 O-RING 590 3-47 ZF160199 WASHER, 1.3 130 3-89
ZF140101 O-RING 594 3-47 ZF160199 WASHER, 1.3 130 3-107
ZF140102 O-RING 624 3-47 ZF160200 WASHER, 1.4 130 3-81
ZF140103 O-RING 012 3-49 ZF160200 WASHER, 1.4 130 3-89
ZF140104 RING, SEALING 150 3-49 ZF160200 WASHER, 1.4 130 3-107
ZF140115 RING, SEALING 258 3-97 ZF160201 WASHER, 1.5 130 3-81
ZF140116 SEAL, SHAFT 350 3-97 ZF160201 WASHER, 1.5 130 3-89
ZF140159 O-RING 384 3-7 ZF160201 WASHER, 1.5 130 3-107
ZF140160 O-RING 790 3-11 ZF160203 WASHER, SPACER, 8.8 080 3-81
ZF140161 WASHER, SEALING 130 3-13 ZF160203 WASHER, SPACER, 8.8 080 3-89
ZF140162 SEAL, LIP RING 080 3-17 ZF160204 WASHER, SPACER, 8.7 080 3-81
ZF140163 SEAL, LIP RING 090 3-17 ZF160204 WASHER, SPACER, 8.7 080 3-89
ZF140164 RING, SEALING 210 3-17 ZF160204 SPACER, WASHER, 8.7 080 3-107
ZF140165 RING, SEALING 250 3-17 ZF160205 WASHER, SPACER, 8.6 080 3-81
ZF140166 SEAL, LIP RING 440 3-17 ZF160205 WASHER, SPACER, 8.6 080 3-89
ZF140167 SEAL, LIP RING 470 3-17 ZF160205 SPACER, WASHER, 8.6 080 3-107
ZF140168 O-RING, 40X3 420 3-29 ZF160206 WASHER, SPACER, 8.5 080 3-81
ZF140169 RING, SEALING /190 3-45 ZF160206 WASHER, SPACER, 8.5 080 3-89
ZF140170 RING, SEALING /200 3-45 ZF160206 SPACER, WASHER, 8.5 080 3-107
ZF140171 SEAL, SHAFT 280 3-97 ZF160207 WASHER, SPACER, 8.4 080 3-81
ZF150030 BEARING, ROLLER 100 3-81 ZF160207 WASHER, SPACER, 8.4 080 3-89
ZF150030 BEARING, ROLLER 100 3-89 ZF160207 SPACER, WASHER, 8.4 080 3-107
ZF150030 BEARING, ROLLER 100 3-107 ZF160208 WASHER, SPACER, 8.3 080 3-81
ZF150040 BEARING, ROLLER 200 3-95 ZF160208 WASHER, SPACER, 8.3 080 3-89
ZF150047 BEARING, ROLLER 170 3-81 ZF160208 SPACER, WASHER, 8.3 080 3-107
ZF150047 BEARING, ROLLER 170 3-89 ZF160209 WASHER, SPACER, 8.9 080 3-81
ZF150047 BEARING, ROLLER 170 3-107 ZF160209 WASHER, SPACER, 8.9 080 3-89
ZF150048 BEARING, ROLLER 200 3-81 ZF160209 SPACER, WASHER, 8.9 080 3-107
ZF150048 BEARING, ROLLER 200 3-89 ZF160210 WASHER, SPACER, 9.1 080 3-81
ZF150048 BEARING, ROLLER 200 3-107 ZF160210 WASHER, SPACER, 9.1 080 3-89
ZF150082 BEARING, ROLLER 050 3-81 ZF160210 SPACER, WASHER, 9.1 080 3-107
ZF150082 BEARING, ROLLER 050 3-89 ZF160211 WASHER, SPACER, 9.2 080 3-81

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-39
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF160211 WASHER, SPACER, 9.2 080 3-89 ZF160419 SHIM, 4.60 380 3-29
ZF160211 SPACER, WASHER, 9.2 080 3-107 ZF160419 WASHER, 4.60 640 3-31
ZF160212 WASHER, SPACER, 9.3 080 3-81 ZF160420 SHIM, 4.40 380 3-29
ZF160212 WASHER, SPACER, 9.3 080 3-89 ZF160420 WASHER, 4.40 640 3-31
ZF160212 SPACER, WASHER, 9.3 080 3-107 ZF160421 SHIM, 4.20 380 3-29
ZF160213 WASHER, SPACER, 9.4 080 3-81 ZF160421 WASHER, 4.20 640 3-31
ZF160213 WASHER, SPACER, 9.4 080 3-89 ZF160422 SHIM, 4.00 380 3-29
ZF160213 SPACER, WASHER, 9.4 080 3-107 ZF160422 WASHER, 4.00 640 3-31
ZF160232 WASHER, 0.2 130 3-81 ZF160423 SHIM, 3.80 380 3-29
ZF160232 WASHER, 0.2 130 3-89 ZF160423 WASHER, 3.80 640 3-31
ZF160232 WASHER, 0.2 130 3-107 ZF160424 SHIM, 3.60 380 3-29
ZF160233 WASHER, 0.1 130 3-81 ZF160424 WASHER, 3.60 640 3-31
ZF160233 WASHER, 0.1 130 3-89 ZF160425 SHIM, 3.20 380 3-29
ZF160233 WASHER, 0.1 130 3-107 ZF160425 WASHER, 3.20 640 3-31
ZF160379 RING, RETAINING 130 3-7 ZF160426 SHIM, 3.00 380 3-29
ZF160380 RING, SPACER 170 3-7 ZF160426 WASHER, 3.00 640 3-31
ZF160381 RING, RETAINING 220 3-7 ZF160427 SHIM, 2.90 380 3-29
ZF160382 RING, SPACER 270 3-7 ZF160427 WASHER, 2.90 640 3-31
ZF160383 RING, RETAINING 490 3-13 ZF160428 SHIM, 2.80 380 3-29
ZF160384 RING, RETAINING /170 3-15 ZF160428 WASHER, 2.80 640 3-31
ZF160384 RING, RETAINING /190 3-15 ZF160429 SHIM, 2.70 380 3-29
ZF160385 RING, RETAINING /170 3-15 ZF160429 WASHER, 2.70 640 3-31
ZF160386 WASHER, AXIAL, 1.8 240 3-15 ZF160430 SHIM, 2.60 380 3-29
ZF160387 WASHER, AXIAL, 1.5 240 3-15 ZF160430 WASHER, 2.60 640 3-31
ZF160388 WASHER, AXIAL, 1.2 240 3-15 ZF160431 SHIM, 2.50 380 3-29
ZF160389 WASHER, AXIAL, 1.13 240 3-15 ZF160431 WASHER, 2.50 640 3-31
ZF160390 SHIM, 1.8 280 3-15 ZF160432 SHIM, 2.40 380 3-29
ZF160391 SHIM, 1.6 280 3-15 ZF160432 WASHER, 2.40 640 3-31
ZF160392 SHIM, 1.4 280 3-15 ZF160433 SHIM, 2.20 380 3-29
ZF160393 SHIM, 1.2 280 3-15 ZF160433 WASHER, 2.20 640 3-31
ZF160394 SHIM, 1.0 280 3-15 ZF160434 SHIM, 2.10 380 3-29
ZF160395 RING, RETAINING 050 3-17 ZF160434 WASHER, 2.10 640 3-31
ZF160397 RING, RETAINING 460 3-17 ZF160435 SHIM, 2.00 380 3-29
ZF160398 SHIM, END 120 3-19 ZF160435 WASHER, 2.00 640 3-31
ZF160399 SHIM, 1.20 250 3-27 ZF160436 SHIM, 1.90 380 3-29
ZF160400 SHIM, 1.15 250 3-27 ZF160436 WASHER, 1.90 640 3-31
ZF160401 SHIM, 1.10 250 3-27 ZF160437 SHIM, 1.80 380 3-29
ZF160402 SHIM, 1.05 250 3-27 ZF160437 WASHER, 1.80 640 3-33
ZF160403 SHIM, 1.00 250 3-27 ZF160438 SHIM, 1.70 380 3-29
ZF160404 SHIM, 0.95 250 3-27 ZF160438 WASHER, 1.70 640 3-33
ZF160405 SHIM, 0.90 250 3-27 ZF160439 SHIM, 1.60 380 3-29
ZF160406 SHIM, 0.85 250 3-27 ZF160439 WASHER, 1.60 640 3-33
ZF160407 SHIM, 0.80 250 3-27 ZF160440 SHIM, 1.50 380 3-29
ZF160408 SHIM, 0.60 250 3-27 ZF160440 WASHER, 1.50 640 3-33
ZF160409 SHIM, 0.40 250 3-27 ZF160441 SHIM, 1.40 380 3-29
ZF160410 BEARING, TAPER ROLLER 260 3-27 ZF160441 WASHER, 1.40 640 3-33
ZF160411 FLANGE, OUTPUT 300 3-27 ZF160442 SHIM, 1.30 380 3-29
ZF160412 SHIM, 6.00 380 3-27 ZF160442 WASHER, 1.30 640 3-33
ZF160412 WASHER, 6.00 640 3-31 ZF160443 SHIM, 1.20 380 3-29
ZF160413 SHIM, 5.80 380 3-27 ZF160443 WASHER, 1.20 640 3-33
ZF160413 WASHER, 5.80 640 3-31 ZF160444 SHIM, 1.00 380 3-29
ZF160414 SHIM, 5.60 380 3-27 ZF160444 WASHER, 1.00 640 3-33
ZF160414 WASHER, 5.60 640 3-31 ZF160445 SHIM, 0.80 380 3-29
ZF160415 SHIM, 5.40 380 3-27 ZF160445 WASHER, 0.80 640 3-33
ZF160415 WASHER, 5.40 640 3-31 ZF160447 SHIM, 2.60 170 3-45
ZF160416 SHIM, 5.20 380 3-27 ZF160448 SHIM, 2.50 170 3-45
ZF160416 WASHER, 5.20 640 3-31 ZF160449 SHIM, 2.00 170 3-45
ZF160417 SHIM, 5.00 380 3-27 ZF160450 SHIM, 1.90 170 3-45
ZF160417 WASHER, 5.00 640 3-31 ZF160451 SHIM, 1.80 170 3-45
ZF160418 SHIM, 4.80 380 3-27 ZF160452 SHIM, 1.70 170 3-45
ZF160418 WASHER, 4.80 640 3-31 ZF160453 SHIM, 1.50 170 3-45

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-40
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF160454 SHIM, 1.20 170 3-45 ZF200107 O.CLUTCH DISC, 2.3 040 3-91
ZF160455 SHIM, 1.10 170 3-45 ZF200107 O.CLUTCH DISC, 2.3 40 3-101
ZF160456 SHIM, 1.00 170 3-45 ZF200107 O.CLUTCH DISC, 2.3 040 3-109
ZF160468 SHIM, RING, 90X110X2 240 3-47 ZF200108 O.CLUTCH DISC, 2.4 040 3-83
ZF160469 SHIM,RING, 90X110X1.8 240 3-47 ZF200108 O.CLUTCH DISC, 2.4 040 3-91
ZF160470 SHIM, RING, 90X110X1.6 240 3-47 ZF200108 O.CLUTCH DISC, 2.4 40 3-101
ZF160471 SHIM, RING, 90X110X1.4 240 3-47 ZF200108 O.CLUTCH DISC, 2.4 040 3-109
ZF160472 SHIM, RING, 90X110X1.2 240 3-47 ZF200109 O.CLUTCH DISC, 2.5 040 3-83
ZF160473 SHIM, RING, 90X110X1.1 240 3-47 ZF200109 O.CLUTCH DISC, 2.5 040 3-91
ZF160474 SHIM, RING, 90X110X1.0 240 3-47 ZF200109 O.CLUTCH DISC, 2.5 40 3-101
ZF160475 SHIM, RING, 90X110X0.5 240 3-47 ZF200109 O.CLUTCH DISC, 2.5 040 3-109
ZF160476 SHIM, RING, 90X110X0.3 240 3-47 ZF200110 O.CLUTCH DISC, 2.1 040 3-83
ZF160477 SHIM, RING, 90X110X0.2 240 3-47 ZF200110 O.CLUTCH DISC, 2.1 040 3-91
ZF160478 SHIM, RING, 90X110X0.1 240 3-47 ZF200110 O.CLUTCH DISC, 2.1 40 3-101
ZF160479 RING, RETAINING 570 3-47 ZF200110 O.CLUTCH DISC, 2.1 040 3-109
ZF160480 RING, RETAINING 600 3-47 ZF200111 I.CLUTCH DISC 050 3-83
ZF160481 WASHER, AXIAL, 15X28X1 240 3-15 ZF200111 I.CLUTCH DISC 050 3-91
ZF160518 SPACER, WASHER, 19.5 140 3-95 ZF200111 I.CLUTCH DISC 50 3-101
ZF160519 SPACER, WASHER, 19.6 140 3-95 ZF200111 I.CLUTCH DISC 050 3-109
ZF160520 SPACER, WASHER, 19.7 140 3-95 ZF200112 PRESSURE RING 060 3-109
ZF160521 SPACER, WASHER, 19.8 140 3-95 ZF200113 DIFF AXLE 070 3-83
ZF160522 SPACER, WASHER, 19.9 140 3-95 ZF200113 DIFF AXLE 070 3-91
ZF160523 SPACER, WASHER, 20.1 140 3-95 ZF200113 DIFF AXLE 70 3-101
ZF160524 SPACER, WASHER, 20.2 140 3-95 ZF200113 AXLE, DIFF 070 3-109
ZF160525 SPACER, WASHER, 20.3 140 3-95 ZF200115 GEAR, DIFF BEVEL 090 3-83
ZF160526 SPACER, WASHER, 20.4 140 3-95 ZF200115 GEAR, DIFF BEVEL 090 3-91
ZF160527 SPACER, WASHER, 20.5 140 3-95 ZF200115 GEAR, DIFF BEVEL 90 3-101
ZF160528 SHIM, 2.0 228 3-97 ZF200115 GEAR, DIFF BEVEL 090 3-109
ZF160529 SHIM, 2.05 228 3-97 ZF200129 FLANGE, INPUT 420 3-81
ZF160530 SHIM, 2.1 228 3-97 ZF200129 FLANGE, INPUT 420 3-89
ZF160531 SHIM, 2.15 228 3-97 ZF200129 FLANGE, INPUT 420 3-107
ZF160532 SHIM, 2.2 228 3-97 ZF200165 SHAFT, INPUT 420 3-97
ZF160533 SHIM, 2.25 228 3-97 HOUSING, CLUTCH LIMITED
ZF200175 010 3-83
ZF160534 SHIM, 2.3 228 3-97 SLIP DIFF
ZF160535 SHIM, 2.35 228 3-97 HOUSING, CLUTCH LIMITED
ZF200175 010 3-91
ZF160536 SHIM, 2.4 228 3-97 SLIP DIFF
ZF160537 SHIM, 2.45 228 3-97 HOUSING, CLUTCH LIMITED
ZF200175 010 3-109
ZF160538 SHIM, 2.5 228 3-97 SLIP DIFF
ZF160539 RING,RETAINING 318 3-97 ZF200176 HOUSING, DIFF 110 3-83
ZF160540 WASHER,THRUST 319 3-97 ZF200176 HOUSING, DIFF 110 3-91
ZF160541 NUT, HEX 322 3-97 ZF200176 HOUSING, DIFF 110 3-109
ZF160542 RING, RETAINING 346 3-97 ZF200182 BEVEL GEAR SET 500 3-81
ZF160543 RETAINER, SEAL 380 3-97 ZF200182 GEAR, BEVEL SET 500 3-107
ZF160777 SHIELD, DUST 464 3-99 ZF200185 GEAR, AXLE BEVEL 080 3-83
ZF180016 PIPE 510 3-5 ZF200185 GEAR, AXLE BEVEL 080 3-91
ZF180017 PIPE 290 3-7 ZF200185 GEAR, AXLE BEVEL 80 3-101
ZF180018 PIPE 530 3-11 ZF200185 AXLE, BEVEL GEAR 080 3-109
ZF180020 PIPE 080 3-23 ZF200233 HOUSING, AXLE DRIVE 020 3-95
ZF180021 PIPE 170 3-25 ZF200234 NUT, ADJUSTING 220 3-95
ZF200101 PROTECTOR, DUST 428 3-81 ZF200235 NUT, ADJUSTING 222 3-95
ZF200101 PROTECTOR, DUST 428 3-89 ZF200236 BUSH, BEARING 288 3-97
ZF200101 DUST, PROTECTOR 428 3-107 ZF200237 COVER 328 3-97
ZF200105 CAP, SEALING 014 3-83 ZF200238 GEAR, SPUR 610 3-99
ZF200105 CAP, SEALING 014 3-91 ZF200239 GEAR, SPUR 630 3-99
ZF200105 CAP, SEAL 14 3-101 ZF200245 SPACER RING, 22,5 114 3-95
ZF200105 SEALING, CAP 014 3-109 ZF200245 SPACER RING, 22.5 168 3-95
ZF200106 O.CLUTCH DISC, 2.2 040 3-83 ZF200252 RING, SPACER 140 3-95
ZF200106 O.CLUTCH DISC, 2.2 040 3-91 ZF200253 SHIM, 6,2 144 3-95
ZF200106 O.CLUTCH DISC, 2.2 40 3-101 ZF200254 SHIM, 6,1 144 3-95
ZF200106 O.CLUTCH DISC, 2.2 040 3-109 ZF200255 SHIM, 6,0 144 3-95
ZF200107 O.CLUTCH DISC, 2.3 040 3-83 ZF200256 SHIM, 5,9 144 3-95
ZF200257 SHIM, 5,8 144 3-95

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-41
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF200258 SPACER RING, 22.5 166 3-95 PLATE, SELECTOR INDICA-
ZF210188 /390 3-51
ZF200259 SPACER RING, 22.6 166 3-95 TOR
ZF200260 SPACER RING, 22.7 166 3-95 ZF210190 SWITCH 540 3-51
ZF200261 SPACER RING, 22.8 166 3-95 ZF210192 CAP, SEALING 100 3-5
ZF200262 SPACER RING, 22.9 166 3-95 ZF210193 GASKET 020 3-47
ZF200263 SPACER RING, 23.0 166 3-95 ZF210193 GASKET 550 3-5
ZF200264 SPACER RING, 23.1 166 3-95 ZF210194 COVER 570 3-5
ZF200265 SPACER RING, 23.2 166 3-95 ZF210202 PISTON 150 3-7
ZF200266 SPACER RING, 23.3 166 3-95 ZF210203 SPRING, COMPRESSION 160 3-7
ZF200267 SPACER RING, 23.4 166 3-95 ZF210204 PIN, CYLINDRICAL 180 3-7
ZF200268 SPACER RING, 23.5 166 3-95 ZF210204 PIN, CYLINDRICAL 280 3-7
ZF200269 SPACER RING, 23.6 166 3-95 ZF210205 PISTON 190 3-7
ZF200270 SPACER RING, 23.7 166 3-95 ZF210206 SPRING, COMPRESSION 200 3-7
ZF200271 SPACER RING, 23.8 166 3-95 ZF210207 PISTON, 250 3-7
ZF200272 SPACER RING, 23.9 166 3-95 ZF210208 SPRING, COMPRESSION 260 3-7
ZF200273 SPACER RING, 24.0 166 3-95 ZF210211 RING, INTERMEDIATE 350 3-7
ZF200274 SPACER RING, 24.1 166 3-95 ZF210212 RING, THRUST 360 3-7
ZF200276 SHIM, 0.3 228 3-95 ZF210215 GEAR 550 3-11
ZF200277 SHIM, 0.5 228 3-97 ZF210216 GEAR 560 3-11
ZF200278 SHIM, 1.0 228 3-97 ZF210217 BEARING, ROLLER 570 3-11
ZF200279 SHIM, 0.2 228 3-95 ZF210218 RING, PISTON 660 3-7
ZF200280 SHIM, 0.1 228 3-95 ZF210219 SUPPORT, SUPPORT 670 3-7
ZF200281 SHIM, 0.15 228 3-95 ZF210220 CAGE, NEEDLE 680 3-9
ZF200282 SHIM, 1.1 228 3-97 ZF210221 RING, INTERNAL 690 3-9
ZF200283 SHIM, 1.2 228 3-97 ZF210225 BUSH /120 3-9
ZF200284 SHIM, 1.3 228 3-97 ZF210226 SHACKLE 770 3-11
ZF200285 SHIM, 1.4 228 3-97 ZF210227 SHEET 780 3-11
ZF200286 SHIM, 1.5 228 3-97 ZF210229 WASHER, THRUST 820 3-11
ZF200287 SHIM, 1.6 228 3-97 ZF210230 PLATE, CLAMPING 830 3-11
ZF200288 SHIM, 1.7 228 3-97 ZF210231 PLATE, CLAMPING 840 3-11
ZF200289 SHIM, 1.8 228 3-97 ZF210233 SEAT, SPRING 020 3-13
ZF200290 SHIM, 2.6 228 3-97 ZF210234 DAMPER 040 3-13
ZF200291 SHIM, 2.7 228 3-97 ZF210236 RING, PISTON 120 3-13
ZF200292 SHIM, 2.8 228 3-97 ZF210237 SOLENOID 300 3-13
ZF200293 SHIM, 2.9 228 3-97 ZF210238 BUSH 400 3-13
ZF200294 SHIM, 3.0 228 3-97 ZF210239 PISTON 410 3-13
ZF200295 SHIM, 3.1 228 3-97 ZF210240 SPRING, COMPRESSION 440 3-13
ZF200296 SHIM, 3.2 228 3-97 ZF210241 PISTON 460 3-13
ZF200297 SHIM, 3.3 228 3-97 ZF210242 PISTON 480 3-13
ZF200298 SHIM, 3.4 228 3-97 ZF210243 RESISTOR 600 3-13
ZF200302 HOUSING, DIFFERENTIAL 020 3-81 ZF210244 SHAFT, INPUT 010 3-15
ZF200302 HOUSING, DIFFERENTIAL 020 3-89 ZF210245 SLEEVE, NEEDLE 020 3-15
ZF200302 HOUSING, AXLE DRIVE 020 3-107 ZF210246 WASHER, THRUST 030 3-15
ZF200313 NUT, HEX 320 3-81 ZF210247 SHAFT, QUILL 040 3-15
ZF200313 NUT, HEX 320 3-89 ZF210248 CAGE, NEEDLE 050 3-15
ZF200323 FLANGE, MECH, 7C 460 3-97 ZF210249 WASHER, THRUST 060 3-15
ZF200498 PRESSURE RING 060 3-83 ZF210250 CAGE, NEEDLE 070 3-15
ZF200498 PRESSURE RING 060 3-91 ZF210251 WASHER, THRUST 074 3-15
ZF200498 PRESSURE RING 60 3-101 ZF210252 CARRIER, DISC 080 3-15
ZF200498 PRESSURE RING 060 3-109 ZF210253 DISC CARRIER /110 3-15
HOUSING, CLUTCH LIMITED ZF210254 GEAR, SUN /120 3-15
ZF200500 10 3-101
SLIP DIFF ZF210255 RING, SNAP /130 3-15
ZF200501 COVER, HOUSING 110 3-101 ZF210256 RING, SNAP /140 3-15
ZF200520 CROWN WHEEL 030 3-95 ZF210257 WASHER, THRUST 090 3-15
ZF200521 PINION 031 3-95 ZF210258 PLANETARY DRIVE 100 3-15
ZF200524 O. CLUTCH DISC, 2.5 400 3-17 ZF210259 CARRIER, PLANET /110 3-15
ZF200525 O. CLUTCH DISC, 2.0 400 3-17 ZF210260 PIN, BEARING /120 3-15
ZF200526 O. CLUTCH DISC, 3.0 400 3-17 ZF210261 CAGE, NEEDLE /130 3-15
ZF200527 I.CLUTCH DISC /160 3-45 ZF210262 CAGE, NEEDLE /130 3-15
ZF200528 O.CLUTCH DISC, 3.5 /170 3-45 ZF210263 PLANET GEAR SET /140 3-15
ZF200529 O.CLUTCH DISC, 4.0 /170 3-45 ZF210264 PLATE, THRUST /150 3-15

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-42
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210265 GEAR, RING /160 3-15 ZF210322 SPRING, COMPRESSION 100 3-19
ZF210266 WASHER, THRUST 110 3-15 ZF210323 RING, SNAP 130 3-19
ZF210267 PLANETARY DRIVE 150 3-15 ZF210324 HOLDER, SPRING 150 3-19
ZF210268 CARRIER, PLANET /110 3-15 ZF210324 HOLDER, SPRING 150 3-21
ZF210269 PIN, BEARING /120 3-15 ZF210325 SPRING, CUP 160 3-19
ZF210270 PIN, SLOT /122 3-15 ZF210325 SPRING, CUP 160 3-21
ZF210270 PIN, SLOT /160 3-27 ZF210326 PIN 040 3-21
ZF210270 PIN, SLOT /250 3-27 ZF210326 PIN 060 3-23
ZF210271 CAGE, NEEDLE /130 3-15 ZF210327 O. CLUTCH DISC, 3.0 010 3-23
ZF210272 CAGE, NEEDLE /130 3-15 ZF210327 O. CLUTCH DISC, 3.0 050 3-21
ZF210273 PLANET GEAR SET /140 3-15 ZF210327 O. CLUTCH DISC, 3.0 080 3-21
ZF210274 PLATE, THRUST /150 3-15 ZF210328 O. CLUTCH DISC, 2.5 010 3-23
ZF210275 PLATE, THRUST /154 3-15 ZF210328 O. CLUTCH DISC, 2.5 080 3-21
ZF210276 GEAR, RING /160 3-15 ZF210330 O. CLUTCH DISC 040 3-23
ZF210277 WASHER, THRUST 190 3-15 ZF210331 SPRING, COMPRESSION 070 3-23
ZF210278 SUN GEAR 200 3-15 ZF210332 GASKET 010 3-25
ZF210279 CAGE, NEEDLE 230 3-15 ZF210332 GASKET 050 3-27
ZF210280 RING 248 3-15 ZF210333 PISTON 020 3-25
ZF210281 SHAFT, SUN GEAR 250 3-15 ZF210334 RING, PISTON 044 3-27
ZF210282 RING, INTERNAL 260 3-15 ZF210334 RING, PISTON 050 3-25
ZF210283 RING, SPLIT 268 3-15 ZF210335 HOUSING, INTERMEDIATE 060 3-25
ZF210284 RING, ANGLE 270 3-15 ZF210336 PIN, SLOT 070 3-25
ZF210286 PIPE 020 3-17 ZF210337 O. CLUTCH DISC 090 3-25
ZF210287 SLEEVE, NEEDLE 030 3-17 ZF210338 O. CLUTCH DISC, 2.5 100 3-25
ZF210289 ROLLER, NEEDLE 060 3-17 ZF210338 O. CLUTCH DISC, 2.5 120 3-25
ZF210290 PIN 064 3-17 ZF210339 I. CLUTCH DISC 110 3-25
ZF210293 SPRING, CUP 110 3-17 ZF210340 O. CLUTCH DISC, 2.0 120 3-25
ZF210294 PLATE, FIXING 120 3-17 ZF210341 GEAR, RING 130 3-25
ZF210295 SPRING, CUP 140 3-17 ZF210342 PIN 140 3-25
ZF210296 PLATE, FIXING 150 3-17 ZF210343 SPRING, COMPRESSION 150 3-25
ZF210297 I. CLUTCH DISC, 2.5 160 3-17 ZF210344 PIN, GUIDE 160 3-25
ZF210298 I. CLUTCH DISC, 2.0 160 3-17 ZF210347 RING, THRUST 190 3-27
ZF210299 O. CLUTCH DISC 170 3-17 ZF210348 PLANETARY DRIVE 200 3-27
ZF210300 RING, SPLIT 190 3-17 ZF210349 PLANET CARRIER /110 3-27
ZF210301 RING, PISTON 040 3-25 ZF210350 PIN, BEARING /120 3-27
ZF210304 DISC 260 3-17 ZF210351 CAGE, ROLLER /130 3-27
ZF210305 O. CLUTCH DISC, 2.5 270 3-17 ZF210352 PLANET GEAR SET /140 3-27
ZF210306 O. CLUTCH DISC, 2.0 270 3-17 ZF210353 WASHER, THRUST, 1.0 /150 3-27
ZF210307 I. CLUTCH DISC 280 3-17 ZF210355 PIN, BEARING /210 3-27
ZF210307 I. CLUTCH DISC 410 3-17 ZF210356 CASE, NEEDLE /220 3-27
ZF210308 PIN 310 3-17 ZF210357 PLANET GEAR SET /230 3-27
ZF210308 PIN 430 3-17 ZF210358 WASHER, THRUST /240 3-27
ZF210309 PIN 320 3-17 ZF210359 BEARING, TAPPER ROLLER 220 3-27
ZF210310 SPRING, COMPRESSION 330 3-17 ZF210360 BUSH, 45.00 230 3-27
ZF210311 DISC 420 3-17 ZF210361 TRANSMITTER, INDUCTION 380 3-27
ZF210313 RING 454 3-17 ZF210361 TRANSMITTER, INDUCTION 640 3-31
ZF210315 PISTON 010 3-19 ZF210362 SCREW, TORX 380 3-29
ZF210315 PISTON 010 3-21 ZF210362 SCREW, TORX 650 3-33
ZF210316 O. CLUTCH DISC, 3.0 040 3-19 ZF210363 CABLE CONNECT 400 3-29
ZF210316 O. CLUTCH DISC, 3.0 070 3-19 ZF210364 COVER 410 3-29
ZF210317 I. CLUTCH DISC 020 3-23 ZF210365 PLATE, DUCT 010 3-31
ZF210317 I. CLUTCH DISC 050 3-19 ZF210366 VALVE, DRAIN 020 3-31
ZF210317 I. CLUTCH DISC 070 3-21 ZF210367 SHEET, SPRING 022 3-31
ZF210318 O. CLUTCH DISC, 2.5 070 3-19 ZF210368 SCREW, TORX 024 3-31
ZF210319 O. CLUTCH DISC, 2.0 010 3-23 ZF210368 SCREW, TORX 090 3-35
ZF210319 O. CLUTCH DISC, 2.0 070 3-19 ZF210368 SCREW, TORX 250 3-37
ZF210319 O. CLUTCH DISC, 2.0 080 3-21 ZF210368 SCREW, TORX 290 3-35
ZF210320 O. CLUTCH DISC 010 3-23 ZF210368 SCREW, TORX 510 3-37
ZF210320 O. CLUTCH DISC 070 3-19 ZF210369 PLATE, INTERMEDIATE 030 3-31
ZF210320 O. CLUTCH DISC 080 3-21 ZF210372 PISTON 020 3-35
ZF210321 PIN 090 3-19 ZF210372 PISTON 120 3-37

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-43
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ZF210372 PISTON 124 3-37 ZF210409 VALVE, CONVERTER 340 3-31
ZF210373 SPRING, COMPRESSION 040 3-35 ZF210410 RING, SNAP 344 3-31
ZF210373 SPRING, COMPRESSION 190 3-37 ZF210411 MAGNET 590 3-31
ZF210374 SPRING, COMPRESSION 042 3-35 ZF210412 SCREW, TORX 340 3-7
ZF210375 SPRING, COMPRESSION 044 3-35 ZF210412 SCREW, TORX 610 3-31
ZF210375 SPRING, COMPRESSION 046 3-35 ZF210412 SCREW, TORX 630 3-31
ZF210376 PISTON 060 3-35 ZF210413 SCREW, TORX 620 3-31
ZF210376 PISTON 220 3-37 ZF210414 VALVE BLOCK 800 3-33
ZF210376 PISTON 230 3-37 ZF210414 VALVE BLOCK 800 3-39
ZF210377 GASKET 070 3-35 ZF210415 HOUSING, VALVE /110 3-39
ZF210377 GASKET 234 3-37 ZF210416 PISTON /120 3-39
ZF210378 PLATE, COVER 080 3-35 ZF210417 TUBE, FILLER 010 3-41
ZF210378 PLATE, COVER 240 3-37 ZF210418 TAPE, SEALING 014 3-41
ZF210380 BALL 130 3-35 ZF210422 GASKET 510 3-43
ZF210380 BALL 280 3-37 ZF210423 TUBE, SUCTION 570 3-43
ZF210381 BUSH 140 3-35 ZF210424 SCREEN,SUCTION 8-3
ZF210382 PIN 160 3-35 ZF210424 SCREEN, SUCTION 8-4
ZF210382 PIN 330 3-37 ZF210424 SCREEN, SUCTION 580 3-43
ZF210382 PIN 340 3-37 ZF210425 COVER 600 3-43
ZF210383 PISTON 180 3-35 ZF210430 CUP, SPRING /150 3-45
ZF210383 PISTON 390 3-37 ZF210435 RING, PISTON /230 3-45
ZF210383 PISTON 400 3-37 ZF210437 HOUSING, DISC /290 3-45
ZF210384 GASKET 220 3-35 ZF210438 CAGE, NEEDLE /280 3-45
ZF210384 GASKET 464 3-37 ZF210441 STATOR /060 3-45
ZF210385 PLATE, COVER 230 3-35 ZF210442 RING, FREE WHEEL /080 3-45
ZF210385 PLATE, COVER 470 3-37 ZF210443 ROLLER /120 3-45
ZF210386 PISTON 240 3-35 ZF210444 BEARING, ROLLER /050 3-45
ZF210386 PISTON 430 3-37 ZF210445 PUMP, WHEEL /130 3-45
ZF210386 PISTON 440 3-37 ZF210446 PIN, CYLINDRICAL /142 3-45
ZF210387 SPRING, COMPRESSION 250 3-35 ZF210447 HOUSING 010 3-47
ZF210387 SPRING, COMPRESSION 450 3-37 ZF210448 PIN, CYLINDRICAL 012 3-47
ZF210387 SPRING, COMPRESSION 460 3-37 BEARING, ROLLER,
ZF210449 200 3-47
ZF210388 SCREW, TORX 070 3-31 50X90X23
ZF210388 SCREW, TORX 150 3-31 ZF210450 COVER, SHEET 210 3-47
ZF210388 SCREW, TORX 280 3-35 ZF210451 GEAR 220 3-47
ZF210388 SCREW, TORX 290 3-31 ZF210452 BEARING, BALL 230 3-47
ZF210388 SCREW, TORX 490 3-37 ZF210453 RING, SNAP 604 3-47
ZF210390 SCREW, TORX /190 3-39 ZF210454 BUSH 610 3-47
ZF210390 SCREW, CAP /210 3-39 ZF210455 FLANGE, INTERIM 630 3-47
ZF210391 PLATE, COVER 060 3-31 ZF210457 PLATE, TYPE 800 3-47
ZF210392 BALL, 5MM 100 3-31 ZF210458 GASKET 010 3-49
ZF210393 GASKET 110 3-31 ZF210459 INSERT 014 3-49
ZF210395 STOP 150 3-37 ZF210460 INSERT 016 3-49
ZF210396 SPRING, COMPRESSION 160 3-37 ZF210462 SENSOR, TEMPERATURE 124 3-49
ZF210396 SPRING, COMPRESSION 170 3-37 ZF210463 UNION, PIPE 150 3-49
ZF210396 SPRING, COMPRESSION 180 3-37 ZF210464 GEAR, RING /180 3-15
ZF210397 BUSH 290 3-37 ZF210465 FLANGE, BEARING 540 3-47
ZF210397 BUSH 300 3-37 ZF210466 FLANGE, BEARING 336 3-97
ZF210398 PLATE, COVER 130 3-31 HOUSING, REDUCTION
ZF210467 372 3-97
ZF210399 SCREW, TORX 160 3-31 GEAR
ZF210399 SCREW, TORX 290 3-31 ZF210469 CAP, DUST 430 3-97
ZF210399 SCREW, TORX 810 3-33 ZF210470 SHAFT, FLANGE 450 3-97
ZF210400 GASKET 180 3-31 ZF210535 INSERT MOUNTING 600 3-5
ZF210401 VALVE, THROTTLE 240 3-31 ZF210556 SHAFT, TURBINE 010 3-17
ZF210401 THROTTLE VALVE 240 3-39 ZF210557 HOUSING, CLUTCH 490 3-17
ZF210402 VALVE BLOCK /110 3-39 ZF210558 CONNECTING PART 020 3-49
ZF210403 PISTON /120 3-39 ZF210559 PLUG, SCREW 114 3-49
ZF210404 PISTON /130 3-39 ZF210568 SENSOR, TEMP /200 3-31
ZF210406 PLATE, FIXING /160 3-39 ZF210575 INSERT,CONTROL 010 3-7
ZF210407 SOLENOID /180 3-39 ZF210576 SPRING, COMPRESSION 070 3-7
ZF210408 WIRING HARNESS 310 3-31 ZF210577 PISTON 080 3-7

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-44
I
T
PART # DESCRIPTION PG #
E
M
ZF210578 PISTON 090 3-7
ZF210579 BUSH 110 3-7
ZF210581 PUMP, PRIMARY 320 3-7
ZF210583 SHAFT, STATOR 710 3-9
ZF210584 AXLE 800 3-11
ZF210586 ROTOR 110 3-13
ZF210587 HUB 040 3-17
ZF210588 CARRIER, CLUTCH 070 3-17
ZF210589 PISTON 100 3-17
ZF210590 PISTON 230 3-17
ZF210591 SHIM, END 300 3-17
ZF210592 PISTON 450 3-17
ZF210593 RING, PRESSURE 100 3-21
ZF210594 SLEEVE 084 3-23
ZF210595 COVER, OUTPUT 010 3-27
ZF210596 PISTON 030 3-27
ZF210598 VALVE BLOCK 1 3-35
ZF210598 VALVE BLOCK 058 3-31
ZF210599 VALVE BLOCK 010 3-35
ZF210600 STRIP, VALVE 110 3-35
ZF210601 VALVE, SOLENOID 310 3-35
ZF210601 VALVE, SOLENOID 520 3-37
ZF210601 VALVE, SOLENOID 540 3-37
ZF210601 VALVE, SOLENOID /200 3-39
ZF210602 VALVE BLOCK 1 3-37
ZF210602 VALVE BLOCK 128 3-31
ZF210603 VALVE BLOCK 110 3-37
ZF210604 VALVE STRIP 260 3-37
ZF210605 SPRING, COMPRESSION /130 3-39
ZF210605 SPRING, COMPRESSION /140 3-39
ZF210606 DIPSTICK, OIL 200 3-41
ZF210607 SUMP, OIL 500 3-43
ZF210608 CONVERTER, TORQUE 500 3-45
ZF210609 TURBINE WHEEL /010 3-45
ZF210610 COVER, CIRCUIT /140 3-45
ZF210611 PLATE, PISTON /150 3-45
ZF210612 PIN, CYLINDRICAL /174 3-45
ZF210613 SHIM, END /180 3-45
ZF210614 WASHER /270 3-45
ZF210615 HOUSING,TRANSMISSION 010 3-5
ZF210616 PLATE, COVER 500 3-11
ZF210617 PIPE 750 3-11
ZF210850 FLANGE, OIL FEED 310 3-7

872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-45
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-46
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-47
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-48
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-49
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-50
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-51
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-52
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-53
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-54
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-55
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-56
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-57
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-58
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-59
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-60
872232 - B18D ADT 6x6 & 6x4 - OCT 2009 REV 0

11-61

You might also like