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B45D+MK6.1 Rev+a Feb+'10

The document provides contact information for Bell Equipment operations around the world, listing addresses and contact details for their locations in regions including Africa, Europe, Asia Pacific, and the Middle East. It aims to assist users in ordering parts for maintenance by listing relevant support locations.

Uploaded by

Ravinder Singh
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© © All Rights Reserved
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0% found this document useful (0 votes)
274 views811 pages

B45D+MK6.1 Rev+a Feb+'10

The document provides contact information for Bell Equipment operations around the world, listing addresses and contact details for their locations in regions including Africa, Europe, Asia Pacific, and the Middle East. It aims to assist users in ordering parts for maintenance by listing relevant support locations.

Uploaded by

Ravinder Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PARTS MANUAL

872271

B45D 6X6 SS ADT MK 6.1 - A845D61

FIRST ISSUE: FEBRUARY 2010 (Rev-A)

872271 - B45D 6X6 ADT - FEB 2010 REV A

i
PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

ii
LOCATION OF OPERATIONS

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of gen-
eral safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 02 February 2010.

LOCATION OF OPERATIONS
RICHARDS BAY - HEAD OFFICE:
Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: sales@bellequipment.com

ASIA PACIFIC:

SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004E-mail: bellequipment@singnet.com.sg (Johari) or wendycmw@singnet.com.sg

872271 - B45D 6X6 ADT - FEB 2010 REV A

iii
LOCATION OF OPERATIONS

EUROPE :

FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: claudeb@fr.bellequipment.com

GERMANY
Bell Equipment (Alsfeld) GmbH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: andrek@de.bellequipment.com

German ASSY Plant (Eisenach)


Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: andrek@de.bellequipment.com

SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: lauriannec@fr.bellequipment.com

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: cameronc@bellequipment.co.uk or general@bellequipment.co.uk

872271 - B45D 6X6 ADT - FEB 2010 REV A

iv
LOCATION OF OPERATIONS

MIDDLE EAST :

KINGDOM OF BAHRAIN
Physical Address: Building 1110, Road 4225, Block 342, Juffair, Manama, Kingdom of Bahrain
Contact: Kevin Rock (Business Development Manager)
Mobile: +973 3688 3233
Tel: +973 173 64958
Fax: +973 177 25435
E-mail: kevinrock@bellequipment.me.uk

SOUTHERN AFRICA:

CAPE REGION:

CAPE TOWN
Bell Equipment Sales SA Limited
Physical Address: 28 Aviation Road, Phase 4, Airport City, Cape Town, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: maureenb@bell.co.za johnc@bell.co.za

EAST LONDON
Bell Equipment Sales SA Limited
Physical Address: 811 East Coast Resort Road, Meisies Halt, Gonubie, East London, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: kassiev@bell.co.za

GEORGE
Bell Equipment Sales SA Limited
Physical Address: Pioneer Avenua Industria Pacaltsdrop, George, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: karino@bell.co.za

PORT ELIZABETH
Bell Equipment Sales SA Limited
Physical Address: 349 Kempston Road, Korsten, Port Elizabeth, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: lynneo@bell.co.za

Contact: Johan van Wyk (Mobile: 081-250 2949)

872271 - B45D 6X6 ADT - FEB 2010 REV A

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LOCATION OF OPERATIONS

NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
Physical Address: 37 Lazarett Street, Ausspann Platz, Windhoek, Namibia
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330

CENTRAL REGION:

JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (Isando Industrial Park)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Mike Dutton (Managing Director)
Mobile: +27 (0)82 821 1077
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: sharona@bell.co.za

Bell Equipment Sales SA Limited (Gauteng)


Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: susanm@bell.co.za

MIDDELBURG (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 9 Tswelopele Street, Industrial Area, Middelburg, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: rinas@bell.co.za

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Sales SA Limited
Physical Address: 16 Vanadium Street, Border Industrial, Rustenburg, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: gitteb@bell.co.za

TZANEEN (LIMPOPO)
Bell Equipment Sales SA Limited
Physical Address: 1 Mangaan Street Tzaneen
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: freddieb@bell.co.za

872271 - B45D 6X6 ADT - FEB 2010 REV A

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LOCATION OF OPERATIONS

COASTAL REGION:

DURBAN
Bell Equipment Group (Chairman’s Office)
Physical Address: 75 Columbine Place, Ring Road Industrial Park, Durban North, 4000, Durban, 4000
Contact: Howard Buttery (Chairman)
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: howardb@bell.co.za

EMPANGENI
Bell Equipment Sales SA Limited
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: michaelc@bell.co.za

NELSPRUIT (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 3 Christie Crescent, Vintonia 2, Nelspruit,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: corries@bell.co.za

PIETERMARITZBURG
Bell Equipment Sales SA Limited
Physical Address: 7 Van Eck Place, Mkondeni, Scottsville, 3201, Pietermaritzburg, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: michellet@bell.co.za

PIET RETIEF (MPUMALUNGA)


Bell Equipment Sales SA Limited
Physical Address: 136A Kotze Street, Piet Retief, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: eugeniob@bell.co.za

SWAZILAND
Bell Equipment Sales SA Limited
Physical Address: Tambankulu Street, Plot 686, Matsapha, Swaziland
Contact: Charlie Boucher
Mobile: 00 268 602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: nicolienb@bell.co.za

872271 - B45D 6X6 ADT - FEB 2010 REV A

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LOCATION OF OPERATIONS

NORTHERN CAPE REGION:

BLOEMFONTEIN
Bell Equipment Sales SA Limited
Physical Address: 17 Dennis Pooley Street, Bloemfontein, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: yvetteo@bell.co.za or peterw@bell.co.za

KIMBERLEY
Bell Equipment Sales SA Limited
Physical Addess: 12 Hendrick Van Eck Street, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: aubreyp@bell.co.za

KURUMAN (NORTHERN CAPE)


Bell Equipment Sales SA Limited
Physical Address: Mariette Crescent, Industrial Area, Kuruman, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: lorenzoj@bell.co.za

WOLMARANSSTAD
Bell Equipment Sales SA Limited
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: bernardn@bell.co.za

OTHER AFRICA:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Ltd (Maputo)
Physical Address: Avenida Samora Machel nr.238, Matola, 00258 21, Maputo, Mozambique
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: mariof@mz.bellequipment.com

Bell Equipment Ltd (Beira)


Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala, Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: johnnyf.bell@tdm.co.mz

872271 - B45D 6X6 ADT - FEB 2010 REV A

viii
LOCATION OF OPERATIONS

ZAMBIA
Bell Equipment Ltd - (Kitwe)
Physical Address: Kalulushi Business Park, Kalulushi, Kitwe, Zambia
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: shaunnmc@zm.bellequipment.com

Tel: +263 33 6552


Fax: +263 33 6552 (ask for fax)
E-mail: belltriangle@africaonline.co.zw

Bell Equipment Ltd - (Lusaka)


Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: keithr@zm.bellequipment.com

ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
Physical Address: 16 Erith Road, Willowvale, Harare, Zimbabwe
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: charl@bellzim.co.zw

Bell Equipment (Gweru)


Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)

Bell Equipment (Triangle)


Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: belltriangle@africaonline.co.zw

872271 - B45D 6X6 ADT - FEB 2010 REV A

ix
LOCATION OF OPERATIONS

Keep a record of your dealer information here:

872271 - B45D 6X6 ADT - FEB 2010 REV A

x
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

872271 - B45D 6X6 ADT - FEB 2010 REV A

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PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

xii
CONTENTS OVERVIEW

CONTENTS

SECTION 1: GENERAL INFORMATION


SECTION 2A: ENGINE - TIER 2
SECTION 2B: ENGINE - TIER 3
SECTION 3: DRIVETRAIN
SECTION 4: HYDRAULICS
SECTION 5: PNEUMATICS
SECTION 6: ELECTRICAL
SECTION 7: FRAME AND BODY
SECTION 8: SERVICE KITS
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
SECTION 10: SPECIAL TOOLS
SECTION 11: AUTOMATIC GREASING SYSTEM
SECTION 12: NUMERICAL INDEX

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PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

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TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1


PAGE LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3
BULLETINS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
LIST OF ABBREVIATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-7
ORDERING OF PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9
MACHINE DIMENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-11
SERIAL NUMBER PLATES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-13
ENGINE IDENTIFICATION - TIER 2 AND TIER 3 - - - - - - - - - - - - - - - - - - - - - 1-15
PIN IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-19
SECTION 2A: ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1
ENGINE & MISC COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-2
GUARD, FAN BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
CRANK CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-6
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
OIL PAN & OIL DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
CYLINDER HEAD,VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-12
CYLINDER HEAD,VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-14
CYL,HD DECOMPRESSION VALVE PIPE- - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-18
CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
CAMSHAFT & TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
INJECTION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
INLET MANIFOLDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-34
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
STARTER MOTOR,BOSCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
STARTER MOTOR,MITSUBISHI - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
ALTERNATOR SUPPORT BRACKET - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-44
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
TURBOCHARGER OIL LINES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
BELT TENSIONER & BELTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-58
ENGINE SUPPORTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
P.T.O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
AIRCONDITIONER COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-64
COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-68
FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
DEPTH FUEL FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78
EXHAUST SHIELD KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-80
EXHAUST SHIELD KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-82
BIN HEATING KIT (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-84
BIN HEATING KIT (OPTION) - CONTD - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-86
NON BIN HEATING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-88
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-90
AIR CLEANER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-92
PRE-CLEANER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-94
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-95

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SECTION 2B: ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1


ENGINE & MISC COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-2
GUARD, FAN BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
OIL PAN & OIL DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
CYLINDER HEAD,VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-12
CYLINDER HEAD,VALVES (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
CYLINDER HEAD,DECOMPRESSION VALVE PIPE- - - - - - - - - - - - - - - - - - - - 2B-16
CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-18
CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
CAMSHAFT & TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
INJECTION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-32
INLET MANIFOLDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-34
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36
STARTERMOTOR MITSUBISHI- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
ALTERNATOR SUPPORT BRACKET - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-44
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
TURBOCHARGER OIL LINES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
BELT TENSIONER & BELTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
ENGINE SUPPORTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-58
P.T.O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
AIRCONDITIONER COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-62
COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-66
FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
DEPTH FUEL FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
EXHAUST SHIELD KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-78
EXHAUST SHIELD KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-80
BIN HEATING KIT (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-82
BIN HEATING KIT (OPTION) - CONTD - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-84
NON BIN HEATING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-86
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-88
AIR CLEANER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-90
PRE-CLEANER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-92
SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, MAIN HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, FILL TUBE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, MAIN SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION, FLANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, FRONT SUPPORT & OIL PUMP - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, P1 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, P2 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, CONTROL VALVE - PART 1 - - - - - - - - - - - - - - - - - - - - - - 3-20

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TRANSMISSION, CONTROL VALVE - PART 1 (CONTD) - - - - - - - - - - - - - - - - - 3-22


TRANSMISSION, CONTROL VALVE - PART 2 - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, CONTROL VALVE - PART 2 (CONTD) - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, ROTATING CLUTCH - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, CONVERTER HOUSING - - - - - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION, COOLER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION COOLER, FAN ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION, COOLER ASSY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
TRANSFER CASE COOLER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
TRANSFER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
TRANSFER BOX CASING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSFER BOX INPUT SHAFT ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
TRANSFER BOX IDLER SHAFT ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
TRANSFER BOX REAR OUTPUT SHAFT ASSY - - - - - - - - - - - - - - - - - - - - - 3-56
TRANSFER BOX FRONT OUTPUT SHAFT ASSY- - - - - - - - - - - - - - - - - - - - - 3-58
TRANSFER BOX FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DRIVELINE KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
DRIVELINE KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PARK BRAKE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
PARK BRAKE ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
ACTUATOR ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
AXLE, FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, MIDDLE - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
AXLE, MIDDLE - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
AXLE, REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
AXLE DRAIN FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
AXLE, GUARDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
FINAL DRIVE, WDB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
BRAKE & BREATHER, FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
BRAKE & BREATHER MIDDLE AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
BRAKE & BREATHER, REAR AXLE- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-94
BRAKE, WDB, PLATE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-96
FRONT & REAR DIFFERENTIAL ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
FRONT & REAR DIFFERENTIAL ASSY - CONT’D- - - - - - - - - - - - - - - - - - - - - 3-100
MIDDLE DIFFERENTIAL ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-102
MIDDLE DIFFERENTIAL ASSY - CONT’D - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
MIDDLE DIFFERENTIAL LOCK ACTUATOR - - - - - - - - - - - - - - - - - - - - - - - 3-106
WHEEL SET (CHOICE)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
WHEEL SET (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110
WHEEL SET (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
VOAC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
ACCUMULATOR SUPPLY & FRONT AXLE BREATHER - - - - - - - - - - - - - - - - - 4-10
HYDRAULIC TANK-F/CHASSIS HYDRAULIC KIT - - - - - - - - - - - - - - - - - - - - - 4-12
ACCUMULATOR KIT - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
ACCUMULATOR KIT - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
HYDRAULIC TANK FILTER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
FAN MOTOR & COOLER, HYDRAULIC SYSTEM - - - - - - - - - - - - - - - - - - - - - 4-20
FAN MOTOR, PARKER (OPTION) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22

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KIT,FAN MOTOR - REXROTH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24


FAN MOTOR BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
FAN MOTOR (ALTERNATIVE) BREAKDOWN- - - - - - - - - - - - - - - - - - - - - - - 4-28
NO COOLER OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
HAYDEN COOLER OPTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
TIP HOSES & TEST POINTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
CASE DRAIN & RETURN, FRT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
PUMPS SUCTION & DELIVERY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
MAIN PUMP DAMPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
DAMPER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-42
HYDRAULIC PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
STEERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-48
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-50
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-52
KIT, FRONT ADAPTIVE SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54
SUSPENSION STRUTS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-56
DAMPING VALVE, F/SUSP, COMFORT RIDE- - - - - - - - - - - - - - - - - - - - - - - 4-58
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE - - - - - - - - - - - - - - - - - - 4-60
HYDRAULIC KIT, CAB, GLOBAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-62
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-64
HYDRAULIC KIT, CAB, BELL - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 4-66
HYDRAULIC KIT, CAB, BELL - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 4-68
CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-70
CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-72
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-74
HYDRAULICS - REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-76
TIP CYLINDER ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-78
SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
FRONT CHASSIS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
FRONT CHASSIS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
FRONT CHASSIS - DETAIL C- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
FAN PURGING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
AIR DRYER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
RESERVOIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
AIR HORN KIT OPTION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
CAB, BELL - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
CAB, BELL - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24
CAB, GLOBAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26
PNEUMATIC BLOCK ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28
SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
CAB HARNESS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
CAB HARNESS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
CAB HARNESS - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
CAB, FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - 6-8
CAB, WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
CAB, REAR VIEW MIRROR KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
LOAD LIGHTS (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
CAB, BEACON - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
CAB, WORKLIGHTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
CAB, ARTIC REVERSE LIGHT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - 6-24
CAB, MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
CAB, SATELLITE MODULE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28

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CAB, RADIO (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30


CAB, REAR CAMERA (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
CAB, REVERSE MONITOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
KIT, EMERGENCY BRAKE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
HEADLIGHT GRILLS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-44
BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
FRONT CHASSIS, PIGTAIL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
REAR CHASSIS HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
OBW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
STRAIN GAUGE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
TPMS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
TPMS TRUCK ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
TPMS, TYRE ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64
ELECTRICAL CONNECTS - SHEET 1 OF 8 - - - - - - - - - - - - - - - - - - - - - - - 6-66
ELECTRICAL CONNECTS - SHEET 2 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-68
ELECTRICAL CONNECTS - SHEET 3 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-70
ELECTRICAL CONNECTS - SHEET 4 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-72
ELECTRICAL CONNECTS - SHEET 5 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-74
ELECTRICAL CONNECTS - SHEET 6 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-76
ELECTRICAL CONNECTS - SHEET 7 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-78
ELECTRICAL CONNECTS - SHEET 8 OF 8 - - - - - - - - - - - - - - - - - - - - - - - - 6-80
SECTION 7: FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1
BONNET KIT - BONNET, HANDLE & STRUTS - - - - - - - - - - - - - - - - - - - - - - 7-2
BONNET KIT - CATCH & FRAME ASSY- - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
BONNET KIT - RUBBERS & FAN MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - 7-6
CAB COMPLETE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
CAB FRONT INSULATION PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
WINDOW GUARD, HANDRAILS & CAB MOUNTING - - - - - - - - - - - - - - - - - - - 7-14
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
CAB DOOR ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB FLOOR INSULATION PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-26
CAB FLOOR MOUNTING PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
CAB REAR SEAL COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
CAB PEAK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
CAB PEAK ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
CAB INTERIOR. MISC PARTS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - 7-36
CAB INTERIOR MISC. PARTS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - 7-38
CAB FLOORMAT & PILLAR COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
ROOF HEADLINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
KIT, SOUND FOAM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
STEERING INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
OPERATOR & TRAINER SEAT INSTALLATION- - - - - - - - - - - - - - - - - - - - - - 7-50
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
SEAT INSTALLATION, SEARS HIGH BACK- - - - - - - - - - - - - - - - - - - - - - - - 7-54
BASE, SEARS SEAT ASSY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
AIRCON DRYER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62

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TABLE OF CONTENTS

HVAC KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64


VOAC MOUNTING AND COVER, KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
GRILL KIT, TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
GRILL KIT, TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
BELLY PLATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
CAB CLAMPS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
FRONT CHASSIS CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
REAR CHASSIS CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
RHS MUDGUARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
LHS MUDGUARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
FUEL TANK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
HYDRAULIC TANK BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
OSCILLATION JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
ARTIC JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
BIN, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
BIN LINER KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-102
SPILL GUARD KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
TAILGATE KIT (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-106
TAILGATE GREASE KIT (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-108
REAR SUSPENSION, COMMON PARTS - DETAIL A - - - - - - - - - - - - - - - - - - - 7-110
REAR SUSPENSION, COMMON PARTS DETAIL - B - - - - - - - - - - - - - - - - - - - 7-112
REAR SUSPENSION, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - 7-114
WALKING BEAM, OBW, STANDARD (CHOICE)- - - - - - - - - - - - - - - - - - - - - - 7-116
REAR SUSPENSION, COMFORT RIDE (CHOICE) - - - - - - - - - - - - - - - - - - - - 7-118
WALKING BEAM, OBW, COMFORT RIDE (CHOICE) - - - - - - - - - - - - - - - - - - - 7-120
FRONT CHASSIS GREASE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-122
REAR CHASSIS GREASE KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - 7-124
REAR CHASSIS GREASE KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - 7-126
DECALS - SHEET 1 OF 3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-128
DECALS - SHEET 2 OF 3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-130
DECALS - SHEET 3 OF 3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-132
SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SHEET 1 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SHEET 2 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-4
SHEET 3 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-6
SHEET 4 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-8
SHEET 5 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10
SHEET 6 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-12
SHEET 7 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-14
SHEET 8 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-16
SHEET 9 OF 9 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-18
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262129 - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - 10-4
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - 10-6
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - 10-8
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262131 - - - - - - - - - - - - - - - - - - 10-10
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262132 - - - - - - - - - - - - - - - - - - 10-12
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-14

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xx
TABLE OF CONTENTS

SECTION 11: AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - 11-1


AUTO GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
GREASING SYSTEM LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-6
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-8
MIDDLE TWIN DISTRIBUTION PORT BLOCK- - - - - - - - - - - - - - - - - - - - - - - 11-10
AUTO GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-12
TWIN PUMP COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-14
SECTION 12: NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 12-1

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xxii
SECTION 1: GENERAL INFORMATION

872271 - B45D 6X6 ADT - FEB 2010


1-1
PAGE LAYOUT

SECTION

HEADING

SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

26 19

17 20
20 12
5 27

7
19
29
24
28

15 29
21
22 26
10 17
6 29
18
29

16

9
11

18
29
29
23 27
25
13
2
8
14 29
18

27

29

4
TD0004006-B
3 512850118-E

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3-40

ILLUSTRATION ID
PAGE NUMBER & Revision Level
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE
TD0006117-0

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-2
PAGE LAYOUT

SECTION

HEADING

SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
M Y To:
1 910314 1 SILICONE,P-SHAPE,RUBBER SEAL
2 910314 1 SILICONE,P-SHAPE,RUBBER SEAL
3 910314 1 SILICONE,P-SHAPE,RUBBER SEAL
4 910211 1 GROMMET,STRIP,5MM
5 218600 1 RUBBER,SEAL,C/BOX-SILENCER
6 218426 1 SEAL,COOL/BOX,HEAT SHIELD,B50D
7 208727 1 COVER,BOX,TM,COOLER,B50D
8 186487 2 PLT,SEAL RETAINER
9 182202 1 BOX,COOLER,T/M
10 178950 1 SPREADER,SEAL,C/B,SHIELD,B50D
11 178949 1 MTG,SEAL,COOL/BOX,SHIELD,B50D
12 178146 1 LID,COOLER,BOX,T/M,B50D
13 178145 1 GRILL,OUTSIDE,T/COOLER,B50D
14 178144 1 GRILL,OUTSIDE,T/COOLER,B50D
15 178143 1 PLT,COVER,LID,T/M BOX,B50D
16 178142 1 BRACE,INLET,T/M BOX,B50D
17 101307 4 WASHER,FLAT,11X32X1.6 YZ
18 100731 22 SCREW,M8 X 25
19 100569 10 SCREW,HEXHD 8.8
20 100543 10 WASHER,FENDER,9X32X1.5 S/STEEL
21 100312 1 NUT,NYLOC,M8
22 100283 10 NUT,HEXAGON CLASS 8
23 100209 4 SCREW,HEXHD 8.8 DIN933 YZ
24 100178 5 SCREW,HEXHD,M10X16
25 100148 4 WASHER,FLAT,13X24X2.5 CADDIN12
26 100086 4 SCREW, HEXHD 8.8 M10X 25
27 100083 15 SCREW, HEXHD M8X20
28 100064 5 WASHER,FLAT,10.5X21X2
29 100062 48 WASHER,FLAT,8.4X17X1.6

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION
RELATED TO A PART OR KIT

872244 - B45D 6X6 ADT - NOV 2008 REV 0

3-41

PAGE NUMBER
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE
TD0006118-0

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-3
PAGE LEFT BLANK INTENTIONALLY

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1-4
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-5
BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-6
LIST OF ABBREVIATIONS

A/R As Required MPA Megapascal


AC Alternating Current MTG Mounting
ADT Articulated Dump Truck N Newton
AH Ampere Hours NLA No Longer Available
AMP Ampere NM Newton Metre
APPROX Approximately NO. Number
APR April NOV November
ASSY ASSY NSI Non Stock Item
o
AUG August C Degree Celsius
BRG Bearing OBW On Board Weighing
BRT Bracket OCT October
C/W Comes With/ Complete With OD Outside Diameter
COMPL Complete OSCILL Oscillation
CTD Control Traction Differential P/N Part Number
CYL Cylinder PLT Plate
DC Direct Current PRESS Pressure
DEC December PSI Pound Per Square Inch
DIA Diameter PTO Power Take Off
DIFF Differential QTY Quantity
E.G.S. Electronic Gear Shifting RAD Radiator
ENG Engine REV Revision
EXT Extension RH Right Hand
FEB February RHS Right Hand Side
FT IB Foot Pound SEP September
FWD Forward SIB Service Information Bulletin
G Gram SOC HD Socket Head
GR Grade SPLT Split
HD Head STD Standard
HEX Hexagonal SUSP Suspension
HZ Hertz T/MISS Transmission
ID Internal Diameter TEMP Temperature
IN Inch THRU Through to and Including
INCL Including TPMS Tyre Pressure Monitoring System
ISO International Organization of Standards UNC Unified National Coarse
JAN January V Volt
JUL July VIN Vehicle Identification Number
JUN June W Watt
KG Kilogram W/O With Out
KM/H Kilometre Per Hour WDB Wet Disc Brake
KPA Kilopascal ZF Zahnradfabrik Passau Gmbh
KW Kilowatt
LB Pound
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March
MAX Maximum
MIN Minimum

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872271 - B45D 6X6 ADT - FEB 2010 REV A

1-8
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant ASSY.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872271 - B45D 6X6 ADT - FEB 2010 REV A

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PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

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MACHINE DIMENSIONS

6266 (20’ 6”) 395 (1’ 3”)


5612 (18’ 4”)
4250(WITH ROCK GUARD IN POSITION)
7338 (24’)

70°

4089 (13’ 4”)


3200 (10’ 5”)

2415 (7’ 11”)

1517 (4’ 11”)


938 (3’)

713 (2’ 4”)


27°

620 (2’)
589 (1’ 11”) 1479 (4’ 10”) 1950 (6’ 4”) 4470 (14’ 7”) 2915 (9’ 6”)

10814 (35’ 5”)


OVERALL LENGTH

3601 (11’ 9”)


BIN WIDTH
GROUND TO BELLY PLATE
778 (2’ 6”)

GROUND TO AXLE
538 (1’ 9”)

2285 (7’ 5”)

3771 (12’ 4”)


42°
S)
U

”) )
0 ’ 11 ADIUS
DI
G ”)

45 (3
I N 5’ 7
RA

R
R94 R NING
RN (1

R TU
TE
T U 756

(OU
ER R4
N
(IN

TD0006165-0
700545-0

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-11
PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-12
SERIAL NUMBER PLATES

M A N U FA C TU R E D B Y:
B E LL E QU IP M EN T C O.S A . (PTY ) LTD .
R IC H A R D S B AY, S OU TH A FR IC A

CE & Machine MACHINE

Specification Plate CAB

(Inside Cab, on LHS Rear Panel)


ENGINE

TRANSMISSION

TRANSFER CASE

FRONT DIFFERENTIAL

MID DIFFERENTIAL

REAR DIFFERENTIAL

AXLE: EMPTY LADEN


FR ON T kg kg

M ID D LE kg kg

RE AR kg kg

TOTA L kg kg

AEBXXXXXXXXXXXXXX PAYLOAD

1 761 14F M

PIN Number Engine Specification


(On LHS of Front Chassis) Plate
(On LHS Top Rear of Engine)

General Motors Powertrain


Hungary Ltd.

17100 XX XX XX XXXX 06F28


TIDA
Transfer Case
Specification S/N 6620001996
(Stamped onto RHS
of Transfer Case)
Transmission Specification
Plate
(On RHS of Transmission)

TD0004144 B

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-13
PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-14
ENGINE IDENTIFICATION - TIER 2 AND TIER 3

Engine LH Side view

Engine Specification Plate

990 Indicates Tier 2 Engine

Tier 2

Tier 3
992 Indicates Tier 3 Engine
TD0004473

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-15
PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-16
ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS

When ordering the PLD - Engine Control Unit, the information as shown on the
PLD Decal is to be supplied along with the Bell part Number.

Example:

PLD Decal

TD0006768

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-17
PAGE LEFT BLANK INTENTIONALLY

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-18
PIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the Bell Equipment machines is as follows: (As an example, a D-
Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).

PIN:AEBA840DX06000001

Table 1: PIN CONFIGURATION KEY


World
Manu- Check
Machine Descriptor Section Machine Idicator Section
facture Letter
Code

Sequential Machine ID#


Year of Manufacture

Minor Upgrade
Major Upgrade
Product Model
Product Type

Branding

Series

AEB A 8 40 D X 0 6 0 00001

i ii iii iv v vi vii viii ix x

i AEB Is the alphanumeric code designating the manufacturer. The South African code
is AEB and the German code is B93.

ii A Is an alpha code assigned to a specific type of machine, i.e. A = ADT

iii 8 Is an alpha character assigned to the three major brands of products that Bell
manuafactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.

iv 40 Is the specific numeric model code designated to that specific machine configu-
ration, i.e. “40” Product Model together with the “A” Product Type code is for the
40ton ADT.

v D Is an alpha character assigned to the major series upgrade of the machine, i.e.
ADT D-Series

vi X Is an alpha character based on the calculation of the remaining 16 characters in


the PIN. The purpose of the check letter character is to provide a means for veri-
fying the accuracy of the specific PIN.

vii 0 Is the year of manufacture. The Bell requirement is that this field be assigned a
“0” at all times.

viii 6 Is the major design upgrade designator (Major Mark Upgrade) per series of
machine. It is a sequential numeric character from 0-9.

ix 0 Is the minor design upgrade designator (Minor Mark Upgrade) linked to a major
mark upgrade. It is a sequential numeric character from 0-9.

x 00001 Is a sequentially generated numeric machine identification number.

872271 - B45D 6X6 ADT - FEB 2010 REV A

1-19
1-20
SECTION 2A: ENGINE TIER 2
REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

872271 - B45D 6X6 ADT - FEB 2010


2A-1
SECTION 2A: ENGINE TIER 2
ENGINE & MISC COMPONENTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

22 8
21 16 18
19 22
23
22
5
12

9
24
17

14

12
24

3
13
11
4
10

10

20

15
TD0006115-A
517845401-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-2
SECTION 2A: ENGINE TIER 2
ENGINE & MISC COMPONENTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 251024 1 ENGINE,DC OM502LA T2 SA
2 208550 2 COVER,ALLUMINIUM,ENG MTG
3 208519 2 MTG,ENGINE,FRONT,OM502LA
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 187022 1 GUARD,G/PLUG,C/START
6 186156 4 WASHER,SPEC,T/MISSION MTG
7 186155 2 WASHER,SPEC,ENG MTG
8 186064 1 BKT,HARNESS CLOD START,HOSE
9 178589 2 SHIM,REAR MTG,OM501/502LA
10 178034 4 SHIM,1.6MM,MTG,T/MISSION
11 122136 1 VALVE,DRAIN
12 121219 2 BANJO,SPECIAL
13 121059 1 CONNECT,SPEC
14 101073 4 CAPSCREW,SOC HD
15 101071 8 CAPSCREW,SOC HD
16 100569 1 SCREW,HEX HD
17 100365 8 SCREW,HEX HD
18 100312 1 NUT,NYLOC
19 100238 1 SCREW,HEX HD
20 100148 8 WASHER,FLAT
21 100079 1 BOLT
22 100062 3 WASHER,FLAT
23 100061 1 WASHER,FLAT
24 100010 12 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-3
SECTION 2A: ENGINE TIER 2
GUARD, FAN BELT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0007026-A
192168-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-4
SECTION 2A: ENGINE TIER 2
GUARD, FAN BELT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 192168 1 GUARD,FAN BELT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-5
SECTION 2A: ENGINE TIER 2
CRANK CASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

170
130
155 164
134 167
158
146
140 72
131 50
137 56 53
73
59
62

23
71

182

152
149
38
41
26
107
68

44 47
116
5 20
65
125
74 35

8 128
32
110 14
122 119

17

TD0004314A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-6
SECTION 2A: ENGINE TIER 2
CRANK CASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222205 1 CRANKCASE,OM502LA
8 DC100059 2 PIN,DOWEL
14 DC120090 8 PIN,CYLINDRICAL
17 DC100626 10 SCREW,C/SHAFT B/CAP TO CYL/BLOCK,173MM
20 DC100627 10 SCREW,C/SHAFT B/CAP TO CYL/BLOCK
23 DC150159 1 BEARING,CAMSHAFT WITH COLLAR
26 DC150160 4 BEARING,CAMSHAFT,STD
32 DC120114 2 PLUG,SCREW,WATER DRAIN
35 DC140149 2 RING,SEAL,WATER DRAIN
38 DC221209 1 NOZZLE,OIL SPRAY,PTO
41 DC140150 1 RING,SEAL,PTO
44 DC100177 3 PLUG,SCREW,OIL PASSAGE,LATERAL AND FRT
47 DC140151 3 RING,SEAL,OIL PASSAGE,LATERAL AND FRT
50 DC100177 2 PLUG,SCREW,OIL PASSAGE REAR
53 DC140151 2 RING,SEAL,OIL PASSAGE REAR
56 DC220543 5 PLUG,WELCH WATER PASSAGE,34.2MM
56 DC220549 A/R PLUG,WELCH WATER PASSAGE,36.2MM
56 DC120195 3 PLUG,WELCH WATER PASSAGE,40MM
56 DC120196 A/R PLUG,WELCH WATER PASSAGE,TOP,42MM
56 DC120197 1 PLUG,WELCH WATER PASSAGE,REAR,54MM
56 DC120198 A/R PLUG,WELCH WATER PASSAGE,REAR,54MM
59 DC120104 4 PLUG,SCREW,WATER PASSAGE,TOP
62 DC140155 4 RING,SEAL,WATER PASSAGE TOP
65 DC120091 2 PIN,DOWEL,SOLID FRONT COVER
68 DC120096 2 PIN,DOWEL,SOLID TIMING CASE
71 DC220737 1 BALL,PLUG OIL CONNECTION TO COMP,6.35MM
71 DC150197 A/R BALL,PLUG ON COMPRESSOR OIL BORE,7.00MM
71 DC221803 4 BALL,FRONT AND REAR,10.319MM
71 DC150198 A/R BALL,FUEL DUCTS FRONT AND REAR,11.00MM
71 DC221802 4 BALL,FRONT AND REAR,14.288MM
71 DC150199 A/R BALL,FUEL DUCTS FRONT AND REAR,15.00MM
72 DC120114 1 PLUG,SCREW,FUEL RETURN LOCK
73 DC140149 1 RING,SEAL,FUEL RETURN LOCK
74 DC100628 2 PIN,GROOVED,CRANKSHAFT BEARIN CAP
107 DC221599 16 PIN,CYLINDRICAL,CYLINDER HEAD FIXING
110 DC222119 1 COVER,CYLINDER CRANKCASE,FRONT
USE WITH DC220909 FOR
116 DC140100 1 SEAL,OIL,CRANKSHAFT,FRONT,ID105MM
WORN SURFACE
116 DC140201 1 SEAL,OIL,CRANKSHAFT,FRONT FOR STD REPAIRS
119 DC222120 1 GASKET,COVER TO CYLINDER C/CASE,FRONT
122 DC100382 6 SCREW,FLANGED,COVER TO CYLINDER C/CASE
125 DC222009 8 NOZZLE,OIL
128 DC100237 8 SCREW,FLANGED
130 DC260163 1 CHECK VALVE ASSY
131 DC221601 8 VALVE,NON-RETURN OIL VALVE
134 DC120199 1 PLUG,SCREW,NON-RETURN OIL VALVE
137 DC140152 1 RING,SEAL,NON-RETURN OIL VALVE
140 DC221602 1 SPRING,NON-RETURN OIL VALVE
146 DC140153 1 RING,SEAL,NON-RETURN OIL VALVE
149 DC221743 1 SENDER UNIT,TEMPERATURE
152 DC140149 1 RING,SEAL,TEMPERATURE
155 DC220800 1 UNIT,SENDER WATER PUMP
158 DC221778 1 FITTING,SENDER UNIT
164 DC221603 1 COVER,COOLING,WATER CONNECTION
167 DC221604 1 GASKET,COOLING,WATER CONNECTION
170 DC100629 1 SCREW,COVER TO CYLINDER C/CASE
182 DC260124 1 KIT,GASKET,CYLINDER C/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-7
SECTION 2A: ENGINE TIER 2
TIMING CASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

68

71 66
74
58
74
65

68
64
68

56
67 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0004365A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-8
SECTION 2A: ENGINE TIER 2
TIMING CASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC222121 1 TIMING CASE
11 DC120060 A/R INSERT,THREADED
14 DC221617 1 FLANGE,AIR COMPRESSOR BEARING
17 DC120201 1 PLUG,WELCH OIL BORE,P.T.O
38 DC100166 2 STUD,STARTER MOTOR MOUNTING
38 DC100630 1 STUD,STARTER MOTOR MOUNTING
40 DC100400 1 NUT,GROUND CONNECTION
41 DC140097 1 SEAL,OIL,CRANKSHAFT,REAR,ID 120MM USE WITH DC220422
44 DC120104 1 PLUG,SCREW,TURBO OIL RETURN
47 DC140074 1 WASHER,SEAL
51 DC222164 1 GASKET,TIMING CASE,LH
52 DC222165 1 GASKET,TIMING CASE,RH
53 DC100717 1 SCREW,TIMING CASE TO C/CASE,105MM
53 DC100070 11 SCREW,TIMING CASE TO C/CASE,57MM
53 DC100718 2 SCREW,TIMING CASE TO C/CASE,167MM RECOMMENDED TO KEEP STOCK
56 DC222029 1 COVER,WITH BREATHER
58 DC222067 1 COVER,DIAPHRAGM BREATHER
59 DC140158 1 GASKET,COVER TO TIMING CASE
64 DC140159 1 RING,SEAL
65 DC221621 1 KIT,DIAPHRAGM BREATHER INCLUDES ITEM 64
66 DC222053 1 KIT,CONVERT,CYCLONIC BREATHER
67 DC222109 1 SEAL,BREATHER,HOUSING TO COVER
68 DC100726 A/R SCREW,OIL SEPARATOR
69 DC100369 9 SCREW,TIMING CASE COVER
71 DC222033 1 PIPE,BREATHER
74 DC100326 2 CLAMP,BREATHER PIPE
92 DC221254 1 COVER,INSPECTION
95 DC100385 2 SCREW,FLANGED,COVER
98 DC120149 1 PLUG,HOLE LOCK ASSY

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-9
SECTION 2A: ENGINE TIER 2
OIL PAN & OIL DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

110
53
125

104

113 122

107

45

46 68

47

71

5 98
101

38
35

83

80

TD0004371A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-10
SECTION 2A: ENGINE TIER 2
OIL PAN & OIL DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222030 1 PAN,OIL,V8 RECOMMENDED TO KEEP STOCK
35 DC120158 1 PLUG,SCREW,MAGNETIC OIL DRAIN
38 DC140155 1 RING,SEAL,OIL DRAIN
45 DC120259 1 FITTING
46 DC130244 1 HOSE, DIPSTICK, 509MM
47 DC100410 1 WASHER,SUCTION PIPE TO OIL PAN
53 DC100385 1 SCREW,FLANGE,GUIDE TUBE TO BRKT
68 DC222025 1 GASKET,OIL PAN TO CYLINDER C/CASE RECOMMENDED TO KEEP STOCK
71 DC100352 16 SCREW,OIL PAN TO CYLINDER C/CASE
80 DC221611 1 SENDER UNIT,OIL LEVEL
83 DC120200 1 PLUG,OIL LEVEL UNIT CABLE TO OIL PAN
98 DC221613 1 CAP,LOCKING,OIL FILLING
101 200212 1 CLAMP,OIL FILLING,40-60MM
104 191128 1 DIPSTICK,OIL,REWORKED
107 DC140042 1 RING,SEAL
110 DC222122 1 CAP,DIPSTICK
113 DC221784 1 TUBE,GUIDE,OIL DIPSTICK
122 DC221615 1 BRACKET,OIL DIPSTICK
125 DC100414 2 SCREW,BRACKET TO SUPPORT
5 DC222030 1 PAN,OIL,V8 RECOMMENDED TO KEEP STOCK

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-11
SECTION 2A: ENGINE TIER 2
CYLINDER HEAD,VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0003575

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-12
SECTION 2A: ENGINE TIER 2
CYLINDER HEAD,VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
HEAD,CYL,WITH CONSTANTLY OPEN THROT-
5 DC222136 8
TLE
17 DC120195 16 PLUG,WELSCH,40MM
17 DC120196 16 PLUG,WELSCH,42MM
23 DC221620 8 BALL,FUEL LEAK
29 DC221834 8 SLEEVE,PROTECTIVE,THREAD,OD11MM
35 DC140160 8 RING,SEAL
41 DC221623 32 GUIDE,VALVE INTAKE/EXHAUST,15MM
41 DC221624 32 GUIDE,VALVE INTAKE/EXHAUST,15.2MM
41 DC221625 32 GUIDE,VALVE INTAKE/EXHAUST,15.4MM
44 DC140202 32 RING,SEAL INTAKE VALVE GUIDE
47 DC221629 16 SEAT,EXHAUST VALVE,STD,43.09MM
47 DC221630 16 SEAT,EXHAUST VALVE,43.29MM
47 DC221631 16 SEAT,EXHAUST VALVE,43.49MM
47 DC221626 16 SEAT,INTAKE VALVE,STD,47.39MM
47 DC221627 16 SEAT,INTAKE VALVE,47.59MM
47 DC221628 16 SEAT,INTAKE VALVE,47.79MM
53 DC221632 16 VALVE,INTAKE
53 DC221633 16 VALVE,EXHAUST
59 DC221634 32 SPRING,VALVE
65 DC220364 32 WASHER,VALVE SPRING
71 DC221635 32 RETAINER,SPRING
77 DC221636 64 COLLET,VALVE
83 DC221637 32 HOLDER,SEAL INTAKE & EXHAUST VALVES
89 DC221638 8 COVER,C/THROTTLE TO CYL/HEAD
95 DC140161 8 RING,SEAL C/THROTTLE TO CYL/HEAD
101 DC221639 8 VALVE,C/THROTTLE TO CYL/HEAD
104 DC221670 8 SEAT,VALVE C/THROTTLE,21.065MM
104 DC221671 8 SEAT,VALVE C/THROTTLE,21.265MM
104 DC221672 8 SEAT,VALVE C/THROTTLE,21.455MM
110 DC221245 8 GUIDE,C/THROTTLE TO CYL/HEAD
116 DC220983 8 SPRING,C/THROTTLE TO CYL/HEAD
122 DC220030 16 VALVE,COLLET,C/THROTTLE TO CYL/HEAD
128 DC220890 8 RETAINER,SPRING C/THROTTLE TO CYL/HD
134 DC221246 8 PISTON,WITH SEAL RING
137 DC221640 8 CLAMP,C/THROTTLE TO CYL/HEAD
143 DC100632 8 SCREW,C/THROTTLE TO CYL/HEAD
149 DC221641 8 BRACKET,BEARING ,ROCKER ARM
155 DC100633 8 PIN,DOWEL
161 DC220737 24 BALL,6.35MM
167 DC222068 8 ARM,ROCKER,INTAKE
173 DC222069 8 ARM,ROCKER,EXHAUST
191 DC100725 16 SCREW,VALVE CLEARANCE ADJUSTER
197 DC100495 16 NUT,ADJUSTING SCREW
203 DC100318 16 WASHER,ROCKER ARM TO BRACKET
209 DC220569 16 RING,LOCK ROCKER ARM TO BRACKET
215 DC100632 16 SCREW,ROCKER ARM BRACKET TO CYL/HEAD
221 DC221644 16 BRIDGE,VALVE
257 DC222137 8 GASKET, CYL/HEAD
263 DC100635 32 SCREW,CYL/HEAD TO C/CASE
269 DC222059 8 INJECTOR,FUEL,WITH HEAT SLEEVE
275 DC140179 8 RING,SEAL,INJECTOR TOP
282 DC140186 8 SLEEVE,HEAT INJECTOR RECOMMENDED TO KEEP STOCK
287 DC221647 8 SOCKET,PIPE INJECTOR LINE TO INJECTOR
293 DC140166 8 RING,SEAL

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-13
SECTION 2A: ENGINE TIER 2
CYLINDER HEAD,VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0003575

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-14
SECTION 2A: ENGINE TIER 2
CYLINDER HEAD,VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
297 DC100636 8 SCREW,NOZZLE HOLDERS
303 DC221648 7 COVER,CYL/HEAD WITHOUT OIL FILLER
309 DC221649 1 COVER,CYL/HEAD WITH OIL FILLER
315 DC221650 1 GASKET,CYL/HEAD COVER - FOR DC221649
315 DC221651 7 GASKET,CYL/HEAD COVER - FOR DC221648
321 DC100030 16 SCREW,CYL/HEAD COVER TO CYL/HEAD
327 DC220031 1 CAP,OIL FILLER WITHOUT CHAIN
333 DC220029 1 GASKET,FILLER CAP
345 DC260127 8 KIT,GASKET,CYL/HD WITH OUT CYL/HD GASKET RECOMMENDED TO KEEP STOCK
345 DC221650 1 GASKET,CYL/HD COVER WITH OIL FILLER RECOMMENDED TO KEEP STOCK
345 DC221651 1 GASKET,CYL/HD COVER WITH OUT OIL FILLER RECOMMENDED TO KEEP STOCK
345 DC221653 1 GASKET,EXHAUST MANIFOLD RECOMMENDED TO KEEP STOCK

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-15
SECTION 2A: ENGINE TIER 2
CYL,HD DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

410
351

369 369

357 363

TD0004380

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-16
SECTION 2A: ENGINE TIER 2
CYL,HD DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
351 DC222070 2 PIPE,DECOMPRESSION,LEFT AND RIGHT
357 DC120049 6 BOLT,BANJO PIPE TO CYL/HEAD,M26
363 DC120202 2 BOLT,BANJO PIPE TO CYL/HEAD,M38
369 DC140167 18 RING,SEAL PIPE TO CYL/HEAD
410 DC120203 2 UNION,BANJO,CYLINDER,REAR,LEFT AND RIGHT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-17
SECTION 2A: ENGINE TIER 2
CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

26

29
32

38

14

50
11
35
53
56

17
20

15
23 59

62
74

66

P010192

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-18
SECTION 2A: ENGINE TIER 2
CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222039 1 CRANKSHAFT,WITH MAIN AND BIG END BEARINGS
11 DC221660 6 COUNTERWEIGHT
14 DC100719 12 SCREW,C/WEIGHT TO C/SHAFT
15 DC220909 1 SLEEVE,SPEEDY,FRONT USED ON WORN SURFACE
17 DC221661 1 GEAR,CRANKSHAFT
20 DC220417 1 PIN,CRANKSHAFT
23 DC220418 1 PLATE,COVER
26 DC221994 1 DAMPER,VIBRATION
29 DC100066 8 SCREW,DAMPER TO CRANKSHAFT
29 DC100414 6 SCREW,PULLEY TO FOLLOWER
32 DC221998 1 PULLEY,HIGH SPEED FAN
35 DC221997 1 DRIVE,HIGH SPEED FAN
38 DC100507 6 SCREW,DRIVE TO VIBRATION DAMPER
50 DC260133 5 KIT,MAIN BEARING,STD
50 DC260134 5 KIT,MAIN BEARING FITTING,SIZE 0.10MM
50 DC260135 5 KIT,MAIN BEARING FITTING,SIZE 0.25MM
50 DC260136 5 KIT,MAIN BEARING FITTING,SIZE 0.50MM
50 DC260137 5 KIT,MAIN BEARING FITTING,SIZE 0.75MM
50 DC260138 5 KIT,MAIN BEARING FITTING,SIZE 1.00MM
53 DC100727 4 WASHER,THRUST,STD
53 DC100728 4 WASHER,THRUST,0.50MM
53 DC100729 4 WASHER,THRUST,1.00MM
56 DC222077 8 BEARING,BIG END,PAIR,STD
56 DC222078 8 BEARING,BIG END,PAIR,0.10MM
56 DC222079 8 BEARING,BIG END,PAIR,0.25MM
56 DC222080 8 BEARING,BIG END,PAIR,0.50MM
56 DC222081 8 BEARING,BIG END,PAIR,0.75MM
56 DC222082 8 BEARING,BIG END,PAIR,1.00MM
59 DC221664 1 FLYWHEEL
62 DC220420 1 GEAR,RING,T160 OD485
66 DC220422 1 SLEEVE,SPEEDY-FLYWHEEL
74 DC100065 10 BOLT,FLYWHEEL

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-19
SECTION 2A: ENGINE TIER 2
CONNECTING RODS & PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

53
50

20

20

44
47
56

11

TD0004521

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-20
SECTION 2A: ENGINE TIER 2
CONNECTING RODS & PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222213 8 CONNECTING ROD
8 DC150206 8 BUSHING,PISTON PIN
11 DC100638 16 SCREW,CAP TO CONNECTING ROD
20 DC222035 8 PISTON & LINER,STD ORDER ADDITIONAL DC100639
20 DC222142 8 PISTON & LINER,REPAIR SIZE 0.2 ORDER ADDITIONAL DC100639
44 DC221657 8 PIN,PISTON
47 DC100639 8 CIRCLIP
50 DC222163 8 KIT,PISTON RING
53 DC140200 8 RING,SEAL TOMBAC LINER,0.15MM
56 DC140169 16 RING,SEAL LINER,BOTTOM

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-21
SECTION 2A: ENGINE TIER 2
CAMSHAFT & TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

11

P010195

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-22
SECTION 2A: ENGINE TIER 2
CAMSHAFT & TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222036 1 CAMSHAFT
8 DC222037 16 FOLLOWER,CAMSHAFT
11 DC221666 16 ROD,PUSH

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-23
SECTION 2A: ENGINE TIER 2
INJECTION SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

14

6
8
11

17

20 23

TD0004386-A

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-24
SECTION 2A: ENGINE TIER 2
INJECTION SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC222038 8 PUMP,UNIT INJECTION
6 DC140204 8 KIT,REPAIR INJECTION PUMP
8 DC140170 8 RING,SEAL
11 DC140171 8 RING,SEAL
17 DC221668 1 PUMP,FUEL
20 DC221669 1 COUPLING,PUMP AT TIMING CASE,48.5MM
23 DC100352 2 SCREW,FLANGED,PUMP TO TIMING CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-25
SECTION 2A: ENGINE TIER 2
FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86

104 52
5

87
50
89

11
41

71
92
14 21
89

68
107
110 115 20
114

56
113

53
74

95 23
77
98
26
71 65
86 51 92
95
38
101
104 80
8
35
32 29

95

80

TD0004409

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-26
SECTION 2A: ENGINE TIER 2
FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC130168 8 PIPE,FUEL
8 DC130218 1 PIPE,FUEL RETURN
11 DC130216 1 PIPE,TO DELIVERY PUMP
14 DC130219 1 PIPE,TO FILTER
20 DC130220 1 PIPE,FUEL FEED
21 DC120204 1 CONNECT
23 DC130172 1 PIPE,FUEL,VALVE TO PUMP
26 DC130221 1 PIPE,FROM CONTROL UNIT TO PUMP
29 DC120205 1 CONNECT,CONTROL UNIT TO PUMP
32 DC221675 1 VALVE,OVERFLOW
35 DC120206 1 FITTING,OVERFLOW VALVE
38 DC140172 1 RING,SEAL,ON OVERFLOW VALVE
41 DC130238 1 PIPE,FUEL RETURN
50 DC221676 6 INTERMEDIATE,PIECE
51 DC120242 1 BANJO UNION
52 DC120128 3 BANJO UNION
53 DC130175 1 PIPE,RETURN FROM FILTER TO TANK
56 DC221677 1 VALVE,RETURN PIPE,FILTER TO TANK
65 DC221678 1 VALVE,AT FUEL RETURN PIPE
68 DC120211 1 BOLT,BANJO,FUEL PIPE TO FEED PUMP
71 DC120211 3 BOLT,BANJO,FEED PUMP
74 DC120211 A/R BOLT,BANJO,FUEL PIPE TO CNTRL UNIT
77 DC120211 1 BOLT,BANJO,FUEL PIPE TO FEED PUMP
80 DC120212 2 BOLT,BANJO,FUEL PIPE TO FILTER
86 DC100024 9 BOLT,BANJO
87 DC120047 1 BOLT,BANJO,DISTRIBUTOR,0.5 ORIFICE
89 DC140172 4 RING,SEAL,FEED PUMP TO FILTER
92 DC140172 6 RING,SEAL,FUEL FEED
95 DC140172 6 RING,SEAL,FEED PUMP TO CNTRL UNIT
98 DC140172 2 RING,SEAL,FEED PIPE TO FILTER
101 DC140172 4 RING,SEAL,FUEL RETURN PIPE
104 DC140173 A/R RING,SEAL FUEL LEAK PIPE
107 DC100643 A/R CLAMP,PIPE
110 DC100621 2 SCREW,FLANGED,FUEL PIPE,12MM LG
110 DC100414 2 SCREW,FLANGED,FUEL PIPE,20MM LG
110 DC100385 1 SCREW,FLANGED,FUEL PIPE,16MM LG
113 DC100644 1 CLAMP,FUEL PIPE FIXTURE
114 DC100645 A/R STUD,FUEL PIPE FIXTURE,35MM LG
115 DC100383 A/R NUT,FLANGED

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-27
SECTION 2A: ENGINE TIER 2
FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

14

26

P007881A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-28
SECTION 2A: ENGINE TIER 2
FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221679 1 FILTER,FUEL,COMPLETE
8 DC221680 1 HEAD,FUEL FILTER
14 DC221512 1 KIT,FILTER ELEMENT
23 DC140174 1 RING,SEAL
26 DC100352 2 SCREW,FUEL FILTER HOUSING

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-29
SECTION 2A: ENGINE TIER 2
TURBOCHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

50
47

17 29 74 77

47
50

53 5

56

62 59

26

17

TD0004411

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-30
SECTION 2A: ENGINE TIER 2
TURBOCHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222140 1 TURBOCHARGER,LEFT
6 DC222141 1 TURBOCHARGER,RIGHT
17 DC100316 8 STUD,TURBOCHARGER,25MM LG
23 DC100720 1 STUD,TURBOCHARGER
26 DC100296 8 NUT,TURBOCHARGER TO MANIFOLD
29 DC222042 1 MANIFOLD,INTAKE
47 DC130222 2 SLEEVE,AIR INTAKE PIPE TO TURBO-CHARGER
50 DC222043 4 CLAMP,AIR INTAKE PIPE TO TURBO-CHARGER
53 DC222044 1 BRACKET,AIR INTAKE PIPE
56 DC100597 1 SCREW,AIR INTAKE PIPE TO BRACKET
59 DC222214 2 PIPE,CONNECTING TURBOCHARGER TO INTAKE
62 DC140196 4 RING,SEAL,CONNECTING PIPE TO TURBO
74 DC222047 2 SHIELD,HEAT,TURBOCHARGER
77 DC100562 8 SCREW,TURBOCHARGER HEAT SHIELD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-31
SECTION 2A: ENGINE TIER 2
AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

52
125 68

113

137 47
135
122
137
59

119

116

92 89 56
62

95
110

98 107
65

35
32
38

146 44
140
41
44

29
143 20

11

17
26
8

14 P010220

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-32
SECTION 2A: ENGINE TIER 2
AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221472 1 GEAR,DRIVE ASSY
8 DC221688 1 CRANKSHAFT,ONE CYLINDER RECOMMENDED TO KEEP STOCK
11 DC100651 1 PIN,GROOVED
14 DC100724 1 PIN,CLAMPING
17 DC100053 1 SCREW,DRIVE GEAR TO CRANKSHAFT
20 DC221689 1 FLANGE,COMPRESSOR BEARING
26 DC140101 1 O-RING,BEARING FLANGE
29 DC220940 1 ROD,CONNECTING
32 DC260091 1 KIT,LINER WITH PISTON INCLUDES ITEMS 35, 38, 41 AND 44.
35 DC222061 1 RING,PISTON GROOVE I RECOMMENDED TO KEEP STOCK
35 DC222062 1 RING,PISTON GROOVE II RECOMMENDED TO KEEP STOCK
38 DC220496 1 RING,PISTON GROOVE III (3MM) RECOMMENDED TO KEEP STOCK
41 DC221690 1 PIN,PISTON
44 DC220005 2 RING,SNAP
47 DC221691 1 HEAD,CYLINDER
52 DC100652 1 SCREW,PLATE TO CYL/HEAD
56 DC260092 1 KIT,VALVE COMPRESSOR CYL/HEAD INCLUDES ITEMS 59 AND 65.
59 DC221692 1 GASKET,DISC VALVE TO CYL/HEAD
62 DC221693 1 DISC,SUCTION VALVE
65 DC221606 1 GASKET,LINER TO TIMING CASE
68 DC100653 4 SCREW,HEAD AND LINER TO CYLINDER
89 DC120104 1 PLUG,SCREW,PRESSURE CONNECTION
92 DC140155 1 RING,SEAL,PRESSURE CONNECTION
95 DC130179 1 PIPE,C/CASE TO COMPRESSOR RECOMMENDED TO KEEP STOCK
98 DC130180 1 PIPE,COMP. TO C/CASE WATER RETURN RECOMMENDED TO KEEP STOCK
107 DC120182 4 BOLT,BANJO,COOLING WATER LINES
110 DC140149 8 RING,SEAL COOLING WATER LINES
113 DC222083 1 TANK,OIL COMPRESSOR
116 DC150163 1 BUSHING,TANK TO BRACKET
119 DC222084 1 BRACKET,INTAKE MUFLER
122 DC100730 1 PIN,TANK TO BRACKET
125 DC100699 1 NUT,TANK TO BRACKET
135 DC130226 1 HOSE,FROM OIL TANK TO INTAKE PIPE
137 200212 A/R CLAMP,HOSE,40-60MM
140 DC221696 1 CAP,TO PLUG COMP. OPENING
143 DC221606 1 GASKET,TO PLUG COMP. OPENING
146 DC100597 4 SCREW,COVER AND LINER TO COMP.

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-33
SECTION 2A: ENGINE TIER 2
INLET MANIFOLDS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

122
149
146
125
152
134

116

107
113
110
119

131

125

59 50

71

74
86

83
38

84 35

17
5
14 74 68

TD0005738

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-34
SECTION 2A: ENGINE TIER 2
INLET MANIFOLDS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222048 1 HOUSING,INTAKE MANIFOLD
14 DC222049 1 PIPE,AIR CHARGING
17 DC222050 1 BRACKET,AT HOUSING
35 DC221652 8 GASKET,INTAKE MANIFOLD TO CYL/HEAD
38 DC100723 16 SCREW,INTAKE MANIFOLD TO CYL/HEAD
50 DC100762 6 SCREW,INTAKE MANIFOLD TO CYL/HEAD
59 DC100759 1 SCREW,INTAKE MANIFOLD TO TO BRACKET
68 DC100352 2 SCREW,AT HOUSING,40MM LG
71 DC100538 1 SCREW,AT HOUSING,35MM LG
74 DC100482 3 WASHER,AT HOUSING
83 DC222085 1 SENDER UNIT,CHARGE AIR PRESS./TEMP.
84 DC140199 1 RING,SEAL
86 100081 2 SCREW,BOOST AIR COMBINATION SENSOR
107 DC222196 1 BRACKET,NOZZLE HOLDER
110 DC221700 1 VALVE,ELECTROMAGNET,24V
113 DC221215 1 SEAL,SOLENOID VALVE TO BRACKET
116 DC100440 2 SCREW,VALVE TO BRACKET
119 DC221701 1 NOZZLE,AT NOZZLE HOLDER
122 DC120144 1 PLUG,HEATER AT NOZZLE HOLDER
125 DC220919 1 CHAMBER,HEATER COLD START
131 DC220922 2 GASKET,NOZZLE HOLDER TO INTAKE PIPE
134 DC100414 3 SCREW,NOZZLE HOLDER TO INTAKE PIPE
137 DC130239 1 PIPE,FROM INJECTOR PUMP TO VALVE
146 DC120212 1 BOLT,BANJO,AT SOLENOID VALVE
149 DC100024 1 BOLT,BANJO,AT INJECTION PUMP
149 DC120047 1 BOLT,BANJO,FUEL PIPE TO FILTER
152 DC140173 2 RING,EAL,AT INJECTION PUMP
152 DC140172 1 RING,SEAL,AT SOLENOID VALVE
152 DC140173 2 RING,SEAL,FUEL PIPE TO FILTER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-35
SECTION 2A: ENGINE TIER 2
EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

104 89

113 83
80

77
107 110

92

35
98 101
59
56 86
41 53

38 65
71 74
62

115 44

114

47

71

68
24

50
114

23

26
29
TD0004878

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-36
SECTION 2A: ENGINE TIER 2
EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222055 1 MANIFOLD,EXHAUST LEFT RECOMMENDED TO KEEP STOCK
5 DC222056 1 MANIFOLD,EXHAUST RIGHT RECOMMENDED TO KEEP STOCK
8 DC100316 8 STUD,TURBOCHARGER TO MANIFOLD
23 DC221653 8 GASKET,EXHAUST MANIFOLDS TO CYLHEAD
24 DC222246 2 GASKET,TURBO TO MANIFOLD
26 DC220489 16 SPACER,EXHAUST MANIFOLD LONG
29 DC100406 16 SCREW,EXHAUST MANIFOLDS TO CYL/HEAD
35 DC222057 1 MANIFOLD,EXHAUST (TRANSVERSE PIPE)
38 DC100316 3 STUD,TRANSVERSE PIPE
41 DC100296 3 NUT,THROTTLE HOUSING TO FLANGED ELBOW
44 DC222058 1 HOUSING,THROTTLE WITH EXHAUST BRAKE
47 DC150165 2 BUSHING
50 DC100415 2 SCREW,SHAFT TO THROTTLE VALVE
53 DC100385 2 SCREW,BRKT TO THROTTLE HOUSING
56 DC220960 1 LEVER,EXHAUST BRAKE SHAFT
59 DC221703 1 PIVOT,BALL LEVER TO VALVE SHAFT
62 DC100417 1 SCREW,LEVER TO THROTTLE SHAFT
65 DC100699 1 NUT,LEVER TO THROTTLE SHAFT
68 DC260121 1 KIT,VALVE PARTS INCLUDES ITEMS 47 AND 50
71 DC100296 5 NUT,FLANGED,ELBOW TO TURBOCHARGER
71 DC100296 4 NUT,THROTTLE HOUSING TO TURBOCHARGER
74 DC221707 1 BRACKET,THROTTLE HOUSING
77 DC222112 1 CYLINDER,EXHAUST BRAKE,TECHNOMATIK
80 NSI 1 TUBE,SPACER,CYLINDER TO BRACKET NOT AVAILABLE AS SPARE PART
83 DC100320 1 WASHER,CYLINDER TO BRACKET
86 DC100117 1 NUT,CYLINDER TO BRACKET
89 DC100657 1 SCREW,CYLINDER TO BRACKET
92 DC100658 1 NUT,CYLINDER TO VALVE LEVER
98 DC221709 1 SOCKET,BALL,CYLINDER TO VALVE LEVER
101 DC220836 1 CLIP,SECURING CYLINDER TO VALVE LEVER
104 DC130224 1 PIPE,AIR TO CYLINDER
107 DC100601 1 CLAMP,AIR PIPE TO BRACKET
110 DC100385 1 SCREW,AIR PIPE TO BRACKET
113 DC100383 1 NUT,AIR PIPE TO BRACKET
114 DC222110 2 GASKET,TURBO OUTLET
115 DC222111 1 GASKET,TRANSVERSE PIPE MANIFOLD

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-37
SECTION 2A: ENGINE TIER 2
STARTER MOTOR,BOSCH

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

77

44

8
32

35 47

38
41
74

26

11
20

17 29

59

56

P010260

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-38
SECTION 2A: ENGINE TIER 2
STARTER MOTOR,BOSCH

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221712 1 STARTER MOTOR,BOSH
8 DC222086 1 ARMATURE
11 DC221713 1 BENDIX
17 DC150166 1 BEARING, NEEDLE
20 DC222087 1 BEARING, COVER
26 DC150167 1 BEARING, NEEDLE
29 DC222088 1 GASKET
32 DC222089 1 COVER, REAR
35 DC150127 1 BUSHING, COMMUTATOR END
38 DC260094 1 KIT, CARBON BRUSH SET
41 DC221714 4 SPRING, CARBON BRUSHES
44 DC222090 1 COIL, FIELD
47 DC100731 4 SCREW, FEILD COIL, RETAINING
56 DC221715 1 SWITCH, SOLENOID
59 DC221716 1 SWITCH, SOLENOID
74 DC260122 1 KIT, ARMATURE PARTS
77 DC100660 3 NUT, FLANGED STARTER TO TIMING/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-39
SECTION 2A: ENGINE TIER 2
STARTER MOTOR,MITSUBISHI

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

77 11

59

38

56

TD0003590

TD0003590
872271 - B45D 6X6 ADT - FEB 2010 REV A
2A-40
SECTION 2A: ENGINE TIER 2
STARTER MOTOR,MITSUBISHI

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222131 1 STARTER,DELCO (MITSUBISHI) 12 TEETH
11 DC222197 1 PINION,12 TEETH
38 DC222198 1 KIT,CARBON BRUSH SET
56 DC222199 1 SWITCH,SOLENOID
59 DC222200 1 SWITCH,SOLENOID,SMALL
77 DC100354 3 NUT,FLANGED STARTER TO T/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-41
SECTION 2A: ENGINE TIER 2
ALTERNATOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

48

10
356
355

349

220

190
210

TD0004416-A

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-42
SECTION 2A: ENGINE TIER 2
ALTERNATOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222230 1 ALTERNATOR,WITH OUT PULLEY
10 DC221989 1 BUSHING,ALTERNATOR
48 DC221990 1 KIT,PARTS,BEARINGS
190 DC221966 1 REGULATOR
210 DC221991 1 KIT,PARTS,SCREW
220 DC221992 1 KIT,PARTS,SCREW
349 DC221999 1 KIT,PARTS,PULLEY (HIGH SPEED)
355 DC100738 1 NUT,ALTERNATOR PULLEY
356 DC100737 1 WASHER,ALTERNATOR PULLEY

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-43
SECTION 2A: ENGINE TIER 2
ALTERNATOR SUPPORT BRACKET

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

44

53

50

35 47

P010806

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-44
SECTION 2A: ENGINE TIER 2
ALTERNATOR SUPPORT BRACKET

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC221725 1 SUPPORT, ALTERNATOR
23 DC100114 3 SCREW, SUPPORT TO CRANKCASE
35 DC100451 1 SCREW, ALTERNATOR TO SUPPORT
44 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
47 DC100153 1 WASHER, ALTERNATOR TO SUPPORT
50 DC100663 1 NUT, ALTERNATOR TO SUPPORT
53 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-45
SECTION 2A: ENGINE TIER 2
ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

12 260

296 146
5 41
8 35

269
14 290
62 137
11
189

74
68
77
65 92
86
83 89
80

149 98
155
173 164
179 113 190

95
107
110

191
188 194 116
161
119
122
125
128 149
104 131

134 173

197

155
179 500

P010811A

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-46
SECTION 2A: ENGINE TIER 2
ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
STATE ENGINE SER NO.
5 DC222093 1 CONTROL UNIT,WITH DATA SET
WHEN ORDERING
8 DC221770 1 COOLER,FUEL
11 DC221771 6 RING,RUBBER,CONTROL UNIT TO C/CASE
12 DC221772 1 SPRING,CONTROL UNIT
14 DC100366 3 SCREW,CONTOL UNIT TO CRANKCASE
35 DC150196 2 BUSHING,RPM SENSOR ON TIMING CASE
41 DC140178 2 RING,SEAL RPM SENSOR ON TIMING CASE
62 DC221726 1 ELECTRONICS,KSA FLAME START
65 DC221727 1 HOUSING,PLUG,FLAME START
68 DC120221 2 BUSHING,ROUND PIN
74 DC221728 2 GASKET,FLAME START SYSTEM
77 DC221729 1 BOOT,FLAME START SYSTEM
80 DC120218 1 HOUSING,PLUG FLAME START SYSTEM
83 DC100664 1 NUT,FLAME START SYSTEM
86 DC221730 2 GASKET,FLAME START SYSTEM
89 DC221928 2 PIN,BUSHING,FLAME START SYSTEM
92 DC221731 1 BOOT,FLAME START SYSTEM
95 DC120220 1 PLUG,SOCKET
98 DC100603 1 NUT,HEATER PLUG
104 DC222094 1 HARNESS,ENGINE OM502LA
107 DC222095 1 CONDUIT,CABLE
110 DC222096 1 CONDUIT,CABLE
113 DC222097 1 CONDUIT,CABLE
116 DC120222 1 PIN,BUSH HOUSING,C/UNIT PLUG,CON
119 DC120243 A/R SOCKET,PLUG
122 DC222098 A/R GASKET,C/UNIT PLUG CONNECTION
125 DC120244 1 CAP,C/UNIT PLUG CONNECTION
128 DC120245 1 PLUG,C/UNIT PLUG CONNECTION
131 DC221772 1 SPRING,C/UNIT PLUG CONNECTION
134 DC120246 A/R SHOE,CABLE
137 DC221733 1 SWITCH,PRESSURE,START-STOP
146 DC221734 2 SENDER,SPEED CRANKSHAFT & CAMSHAFT
149 DC120247 2 PLUG,2 PIN,COMP.,CAM-C/SHAFT POS. S/UNIT
155 DC120247 1 PLUG,2 PIN,COMPLETE,OIL LEVEL SENDER UNIT
161 DC120248 1 COUPLING,START-STOP SWITCH
164 DC120249 1 SOCKET,PLUG,FUEL TEMPERATURE
173 DC120247 1 PLUG,2 PIN,COMPLETE,WATER TEMP S/UNIT
179 DC120247 1 PLUG,2 PIN,COMPLETE,OIL TEMP SENSOR
188 DC120250 1 PLUG,CHARGE,AIR TEMP SENSOR
189 DC120253 1 PLUG,3-PIN,COMPLETE,FEMALE,SQUARE
190 DC120252 1 PLUG,4-PIN,COMPLETE,FEMALE,SQUARE
191 DC260123 1 KIT,PARTS,FAN COUPLING PLUG CONNECTION
194 DC222099 1 BOOT,FAN COUPLING PLUG CONNECTION
197 DC120248 1 COUPLING,OIL PRESSURE GUAGE SENDER UNIT
260 DC222100 1 CABLE,ELEC.,REPAIR SOLUTION ELECT/CABLES
269 DC100385 1 SCREW,START-STOP SWITCH
290 DC221736 1 BRACKET,ELECTRIC CABLE TO ALT SUPPORT
296 DC100359 4 NUT,ELECTRIC CABLE TO ALT SUPPORT
500 DC222101 1 CABLE,CONTROL UNIT TO SHIFT CABLE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-47
SECTION 2A: ENGINE TIER 2
OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

101

23

85

85

56 87

29 32

TD0005739

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-48
SECTION 2A: ENGINE TIER 2
OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222215 1 PUMP,OIL,OM502LA,WITH GEAR
23 DC100373 1 SCREW,OIL PUMP TO CRANKCASE
29 DC220754 1 VALVE,PRESSURE RELIEF
32 DC100180 2 SCREW,OIL PUMP TO C/CASE
35 DC220564 1 COVER,RELIEF VALVE
56 DC130227 1 PIPE,SUCTION,OIL PUMP
85 DC222103 1 BRACKET,SUCTION PIPE TO OIL PUMP,RH
85 DC222104 1 BRACKET,SUCTION PIPE TO OIL PUMP,LH
87 DC100385 2 SCREW,OIL DELIVER PIPE TO BRACKET
101 DC100602 2 SCREW,SUCTION PIPE TO C/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-49
SECTION 2A: ENGINE TIER 2
OIL FILTER & OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

107

98

83
101
104

23 92
59 26
62

86
41 56

71
74

110

5
56
41

62
59
35
32

68

65
TD0004420A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-50
SECTION 2A: ENGINE TIER 2
OIL FILTER & OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222192 1 HOUSING,OIL FILTER/COOLER
23 DC221740 1 COVER,PIPE SOCKET
26 DC221741 1 GASKET,COVER,PIPE SOCKET
32 DC221742 1 SENDER UNIT,OIL PRESSURE GAUGE
35 DC140172 1 RING,SEAL,OIL SENDER UNIT
41 DC221743 2 SENDER UNIT,OIL/WATER TEMP GAUGE
56 DC140149 2 RING,SEAL,OIL AND WATER SENDER UNIT
59 DC120114 1 PLUG,SCREW,M14
59 DC120115 2 PLUG,SCREW,M16
62 DC140149 1 RING,SEAL,M14
62 DC140172 1 RING,SEAL,M16
65 DC120216 1 PLUG,SCREW
68 DC140153 1 RING,SEAL
71 DC120217 1 PLUG,SCREW
74 DC140176 1 RING,SEAL
83 DC221724 1 COVER
86 DC221513 1 KIT,FILTER,ELEMENT OIL
92 NSI 1 RING,SEAL
98 DC222193 1 COOLER,OIL
101 DC221723 2 GASKET
104 DC100413 4 SCREW,FLANGED
107 DC221607 1 GASKET,OIL COOLER TO C/CASE
110 DC100661 4 SCREW,OIL COOLER TO C/CASE,110MM LG
110 DC100390 7 SCREW,OIL COOLER TO C/CASE,50MM LG
110 DC100538 1 SCREW,OIL COOLER TO C/CASE35MM LG

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-51
SECTION 2A: ENGINE TIER 2
TURBOCHARGER OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

24

27

23

26

35

38

44

47 32

50

TD0005740

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-52
SECTION 2A: ENGINE TIER 2
TURBOCHARGER OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
8 DC130228 1 PIPE,OIL FEED TURBOCHARGER,LEFT
8 DC130229 1 PIPE,OIL FEED TURBOCHARGER,RIGHT
23 DC120182 2 BOLT,BANJO,OIL PIPE TO CYL C/CASE
24 DC120182 2 BOLT,BANJO,L&R OIL FEED PIPES TO T/CHARGER
26 DC140149 4 RING,SEAL,OIL DELIVERY LINE TO C/CASE
27 DC140149 4 RING,SEAL,L&R OIL FEED PIPES TO T/CHARGER
32 DC130240 1 PIPE,TURBOCHARGER OIL RETURN
35 DC221746 2 GASKET,PIPE ELBOW TO TURBOCHARGER
38 DC100507 2 SCREW,PIPE ELBOW TO TURBOCHARGER
44 DC120223 1 FITTING
47 DC140155 1 RING,SEAL,OIL RETURN TO TIMING CASE
50 DC100332 1 NUT,OIL RETURN TO TIMING CASE
8 DC130228 1 PIPE,OIL FEED TURBOCHARGER,LEFT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-53
SECTION 2A: ENGINE TIER 2
WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

59

14

29
47 29 26

38
65

5
32
53

60

44 41

TD0004973

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-54
SECTION 2A: ENGINE TIER 2
WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC221996 1 PUMP,WATER WITH GASKETS
14 DC260096 1 KIT,GASKET,WATER PUMP
26 DC221608 1 GASKET,WATER PUMP-CYL/C/CASE
29 DC140110 2 RING,SEAL,THERMOSTAT TO WATER PUMP
32 DC100671 9 SCREW,WATER PUMP TO C/CASE
38 DC221577 2 ELEMENT,THERMOSTAT 83 DEGREES
41 DC221995 1 PULLEY,WATER PUMP
44 DC100385 6 SCREW,PULLEY TO WATER PUMP
47 DC222188 1 OUTLET,WATER PUMP
53 DC221751 1 CONNECT,WATER PUMP
59 DC100671 2 SCREW,OUTLET TO WATER PUMP, 60mm
59 DC100666 1 SCREW,OUTLET TO WATER PUMP, 80mm
60 DC100597 2 SCREW,INT/PIPE TO W/PUMP, 25mm
65 DC221752 1 GASKET,INTAKE PIPE SOCKET TO WATER PUMP

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-55
SECTION 2A: ENGINE TIER 2
FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

47

17

P010860

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-56
SECTION 2A: ENGINE TIER 2
FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC222107 1 FAN,8-BLADE BEHR,W/O HUB
17 DC222108 1 HUB,FAN
47 DC100385 6 SCREW,FAN TO HUB
47 DC100382 3 SCREW,FAN TO FOLLOWER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-57
SECTION 2A: ENGINE TIER 2
BELT TENSIONER & BELTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

37 9

36

42

33 30

15
23
14

11

43

44

EMERGENCY BELT
CONFIGURATION

TD0004527

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-58
SECTION 2A: ENGINE TIER 2
BELT TENSIONER & BELTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
8 DC222001 1 TENSIONER,V BELT,ALTERNATOR
9 150140 1 BEARING,TENSION ROLLER
11 DC221515 1 TENSIONER,V BELT,AIR/CON PUMP
14 DC221986 1 ROLLER,TENSIONER WITH BEARING
15 DC150201 1 BEARING,TENSIONER ROLLER
23 DC100392 1 SCREW,FLANGED
30 DC120224 1 PIN,PIVOT
33 DC221754 1 COVER,BELT TENSIONER
36 DC100382 1 SCREW,FLANGED,30MM LG
37 DC100712 1 SCREW,FLANGED,65MM LG
42 DC221981 1 BELT,RIBBED - 1215MM,NARROW
43 DC221984 1 BELT,RIBBED - 2835MM,WIDE
44 DC222135 1 BELT,RIBBED - 1890MM,LESS A/CON FOR EMERGENCY ONLY

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-59
SECTION 2A: ENGINE TIER 2
ENGINE SUPPORTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

32

23
26
24

35

17

P010858 A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-60
SECTION 2A: ENGINE TIER 2
ENGINE SUPPORTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222105 2 BRACKET,ENGINE MOUNTING,FRONT
17 DC100732 8 SCREW,FLANGED,M14X30
23 DC221756 1 EYE,LIFTING,FRONT-LEFT
24 DC221757 1 EYE,LIFTING,FRONT-RIGHT
26 DC222106 1 EYE,LIFTING,TIMING CASE
32 DC100763 2 SCREW,LIFTING EYE FRONT
35 DC100733 2 SCREW,LIFTING EYE REAR

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-61
SECTION 2A: ENGINE TIER 2
P.T.O

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

17
11
5

89

104

110

83
71
95
59
47
38
35
77
65

53
41 89

26

TD0004423

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-62
SECTION 2A: ENGINE TIER 2
P.T.O

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC221204 1 HOUSING,P.T.O
11 DC150121 1 BEARING,CYLINDRICAL ROLLER
17 DC221205 1 TUBE,SPACER,P.T.O
26 DC220533 1 SHAFT,P.T.O
35 DC150118 1 BEARING,BALL,ANGULAR CONTACT
38 DC150120 1 BEARING,CYLINDER ROLLER
41 DC221206 1 RING,BEARING,P.T.O
47 DC100434 A/R SHIM,1MM
47 DC100435 A/R SHIM,1.2MM
47 DC100436 A/R SHIM,1.4MM
47 DC100437 A/R SHIM,1.6MM
47 DC100438 A/R SHIM,1.8MM
53 DC221208 1 FLANGE,P.T.O
59 DC140091 1 RING,SEAL,BEARING HOUSING TO T/CASE
65 DC140090 1 RING,SEAL,FLANGE TO P.T.O
71 DC140041 1 RING,SEAL,OUTPUT FLANGE TO P.T.O SHAFT
77 DC220531 1 FLANGE,OUTPUT TO P.T.O SHAFT
83 DC100019 1 NUT,OUTPUT FLANGE TO P.T.O SHAFT
89 DC140045 1 RING,SEAL,BEARING HOUSING TO T/CASE
95 DC100112 5 SCREW,BEARING HOUSING TO T/CASE
104 DC221207 1 GEAR,DRIVE,P.T.O
110 DC100433 1 NUT,DRIVE GEAR TO SHAFT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-63
SECTION 2A: ENGINE TIER 2
AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

26

20

17

11

14
5
8 P010827

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-64
SECTION 2A: ENGINE TIER 2
AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221758 1 COMPRESSOR,LESS COUPLING (CLUTCH)
8 DC222004 1 PULLEY,AIRCON PUMP,11 GROOVE
11 DC260098 1 KIT,GASKET,DELIVERY & SUCTION PIPE
14 DC100667 4 SCREW,COMPRESSOR TO SUPPORT
17 DC221783 1 SUPPORT
20 DC100114 4 SCREW,SUPPORT TO CRANKCASE
23 DC221782 1 BRACKET,SUPPORT TO CRANKCASE
26 DC100382 4 SCREW,BRACKET TO SUPPORT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-65
SECTION 2A: ENGINE TIER 2
COOLING SYSTEM - DETAIL A

70
57
43

56 65
60 54
61 54
73 46 57 62 47
62
41
12
73
68 27
20 56 59
73 70 70
69 60 69
57 57
62 59
42 12 26
70 46
72 59
57 69
70
57
68
37
57
62 73 73

14 40
22 46 61

19
23 73
1 69

11
REFER TO GRILL KIT,
39 TIER 2 AND GRILL KIT,
TIER 3 IN THE FRAME
AND BODY SECTION
FOR CORRECT KIT.

67 75
76 58

38

76
67
TD0006389-0
512850405-F SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-66
SECTION 2A: ENGINE TIER 2
COOLING SYSTEM - DETAIL A

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC222003 1 COOLER,AIR,CHARGE,VALEO
2 910366 2 SILICONE,P-SHAFT,RUBBER,SEAL LENGTH 980 MM
11 216471 1 RADIATOR
12 214194 4 CLAMP,HOSE
14 208884 1 GUARD,TOP,FAN
19 207200 1 GUARD,FAN,RHS
20 207199 1 GUARD,FAN,LHS
22 207005 1 SHROUD,FAN
23 207004 4 CLIP,SPRING
26 206523 2 MTG,RUBBER,CAC-CHASSIS
27 206352 2 HOSE,INTERCOOLER
37 184320 1 BKT,RAD/CAC,RHS,BTM
38 184276 1 BRKT,RHS,SEAL,CAC,RAD
39 184275 1 BRKT,LHS,SEAL,CAC,RAD
40 183405 1 MTG,GUARD,FAN,RHS
41 183404 1 MTG,GUARD,FAN,LHS
42 178681 1 BKT,RAD/CAC,LHS BTM
43 178680 1 BKT,RAD/CAC,LHS TOP
46 173733 4 PLT,SPACER,CAC
47 173595 1 GUARD,BREATHER,BEHR RAD
54 101309 4 WASHER,FENDER
56 100730 5 BOLT,HEX HD
57 100548 7 WASHER,HARDENED
58 100494 7 SCREW,HEX HD
59 100370 9 WASHER,HARDENED
60 100358 5 WASHER,FLAT
61 100314 4 NUT,NYLOC
62 100312 7 NUT,NYLOC
65 100200 2 BOLT,HEX HD
67 100193 8 SCREW,HEX HD
68 100090 4 SCREW,HEX HD
69 100085 14 SCREW
70 100083 5 SCREW
72 100080 6 BOLT
73 100064 14 WASHER,FLAT
75 100062 12 WASHER,FLAT
76 100061 16 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-67
SECTION 2A: ENGINE TIER 2
COOLING SYSTEM - DETAIL B

24
4 55
36 21 74
49

13
75 50
58 71 32
53 76 76

35
34 52 63 8
53 35
7 35 15
34 52
44 35
29
17
28 29
28 16 9
35
62 75
64 51
35 35
18
75 48 75 3
66 31
63
76 63
76
30
45
76 33
76
72 72
15
31 75
58
5
34

6 15

34

25

15

10
15
TD0006395-0
512850405-F SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-68
SECTION 2A: ENGINE TIER 2
COOLING SYSTEM - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
58 100494 7 SCREW,HEX HD
62 100312 7 NUT,NYLOC
72 100080 6 BOLT
75 100062 12 WASHER,FLAT
76 100061 16 WASHER,FLAT
3 218977 1 HOSE,T-ASSY,ENG HEATER
4 218796 1 CAP,STEEL
5 218646 1 HOSE, RADIATOR, MIDDLE
6 218645 1 HOSE,MAKE-UP LINE,ENGINE
7 218644 1 HOSE,MAKE-UP LINE,EXP,TNK
8 218642 1 HOSE, RADIATOR, TOP
9 218035 1 CLAMP,T-BOLT
10 216965 1 HOSE,RADIATOR,BOTTOM
13 210813 1 SIGHT GLASS,HEADER TANK
15 208822 5 CLAMP,T-BOLT
16 208418 1 PIPE,BREATH,RAD-EXP TANK
17 208417 1 PIPE,BREATH,ENG-EXP TANK
18 208416 1 PIPE,MAKE-UP LINE
21 207098 1 FILLER, NECK SURGE TANK
24 206945 2 MOUNTING,RUBBER
25 206543 1 PIPE,RADIATOR,BOTTOM
28 203927 4 GROMMET
29 203923 2 GROMMET,
30 203764 1 P CLIP
31 203588 2 CLAMP,HOSE
32 201439 2 P CLIPS
33 201438 1 P CLIPS
34 200092 4 CLAMP,HOSE
35 200062 7 CLAMP,HOSE
36 187503 1 TANK,HEADER
44 176341 1 BKT,REAR,BREATHER PIPE,SUPPLY
45 173984 1 BRKT,HOSE,ENGINE HEATHER
48 173592 1 BKT,BREATHER PIPE SUPP
49 140537 1 GASKET, SURGE TANK AS
50 130112 1 HOSE LENGTH: 1090MM
51 130002 1 HOSE LENGTH: 146MM
52 130001 2 HOSE LENGTH: 105MM
53 120162 2 ADAPTOR
55 100953 6 CAPSCREW
63 100310 4 NUT,NYLOC
64 100238 1 SCREW, HEX HD
66 100198 2 SCREW, HEX HD
71 100081 2 SCREW,HEX HD
74 100063 6 WASHER,HARDENED

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-69
SECTION 2A: ENGINE TIER 2
FUEL SYSTEM KIT

41 16 7 38
28
44 27
44 19 43
37
25 27 4
1
43

35 6
40 18
22
43 14
23 12
11 20

21
24 26 3
17
30 11

32
2

15
44
37 9

15

10

42
39
13

29
42
34
15 31
42
8 36

33

28

TD0003992-A
512850404-F

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-70
SECTION 2A: ENGINE TIER 2
FUEL SYSTEM KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES SEE SEC 2A FOR BREAKDOWN
2 241401 1 HOSE
3 241372 1 HOSE
4 241451 1 HOSE
5 241354 1 HOSE
6 241353 1 HOSE
7 241162 1 HOSE
8 218667 1 FILTER,2000,FUEL SEE SEC 2A FOR BREAKDOWN
9 218601 1 SHIELD,ANTI-SPLASH,FUEL
10 218508 2 CLAMP,FUEL FILTER
11 218346 2 K-CLAMP,SMOOTH,DOUBLE
12 218345 1 K-CLAMP,SMOOTH,SINGLE
13 207693 1 FILTER,UNIT,FUEL-WATER SEE SEC 2A FOR BREAKDOWN
14 203588 1 CLAMP
15 201439 7 P CLIPS
16 201438 1 P CLIPS
17 186065 1 MTG,K-CLAMP,FUEL HOSES
18 130044 A/R FIRESLEEVE,-16
19 130044 A/R FIRESLEEVE,-16
20 130044 A/R FIRESLEEVE,-16
21 130044 A/R FIRESLEEVE,-16
22 130044 A/R FIRESLEEVE,-16
23 130044 A/R FIRESLEEVE,-16
24 130044 A/R FIRESLEEVE,-16
25 130044 A/R FIRESLEEVE,-16
26 130044 A/R FIRESLEEVE,-16
27 121451 2 ADAPTOR
28 120804 3 ELBOW
29 120781 1 ADAPTOR
30 120670 1 CONNECT
31 120667 1 ELBOW
32 120031 1 CONNECT
33 120924 2 CONNECT
34 100657 8 NUT,STOVER
35 100652 2 NUT,STOVER
36 100364 4 SCREW,HEX HD
37 100310 4 NUT, NYLOC
38 100198 2 SCREW, HEX HD
39 100085 4 SCREW,HEX HD
40 100083 2 SCREW, HEX HD
41 100080 1 SCREW,HEX HD
42 100064 16 WASHER,FLAT
43 100062 6 WASHER, FLAT
44 100061 5 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-71
SECTION 2A: ENGINE TIER 2
HANDLIFT PUMP & PRE-FILTER

TD0004783

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-72
SECTION 2A: ENGINE TIER 2
HANDLIFT PUMP & PRE-FILTER

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER SEE SEC 2A FOR FITMENT
2 DC260058 1 KIT, PRE-FILTER ELEMENT
3 DC140123 1 RING, SEAL
4 DC221232 1 BOWL, FILTER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-73
SECTION 2A: ENGINE TIER 2
DEPTH FUEL FILTER

7
4
5

8 19

11
12

10

13 2
15
4

16

14
13

12

19
17

18

P010784A

P010784A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-74
SECTION 2A: ENGINE TIER 2
DEPTH FUEL FILTER

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218667 1 DEPTH FUEL FILTER SEE SEC 2A FOR FITMENT
2 NSI 1 HOUSING
3 221713 1 BOLT,LID
4 221714 2 WASHER
5 221651 1 O-RING
6 221715 1 LID
7 221726 1 BLEEDER ASSY
8 221716 2 NUT,LID
9 221704 1 SEAL,LID
10 224926 1 SPACER
11 221718 2 WASHER,FLAT
12 221705 2 SEAL,POST
13 221719 2 FILTER END
14 223994 1 ELEMENT
15 221742 1 TUBE,RETURN
16 223992 1 CLIP,RETAINING
17 223903 1 PLATE,DEFLECTOR
18 221717 1 SPRING,COMPRESSION
19 218508 2 CLAMP,FUEL FILTER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-75
SECTION 2A: ENGINE TIER 2
FUEL-WATER FILTER UNIT

1
7

4
P011201

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-76
SECTION 2A: ENGINE TIER 2
FUEL-WATER FILTER UNIT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER SEE SEC 2A FOR FITMENT
2 207694 1 ELEMENT,FUEL FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 2 CLAMP,FUEL FILTER
6 226385 1 KIT,LID AND GASKET
7 226386 1 KIT,T-HANDLE AND O-RING
8 221597 1 KIT,SEAL,SERVICE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-77
SECTION 2A: ENGINE TIER 2
EXHAUST KIT

35 36
2
15

17
36 36 35 25

48
24

3
46 18
20 48
47
14 48 26
16 20
20 19
48
36
14

20

45
39
23

TD0005577
514850403-C SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-78
SECTION 2A: ENGINE TIER 2
EXHAUST KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 218504 1 CLAMP,T-BOLT
3 218501 1 PIPE,FLEX,EXH,S/S,BRAIDED
6 218435 1 CAP,SHIELD,SILENCER
14 216960 2 CLAMP,5”,EXHAUST PIPE
15 216353 1 STACK,EXHAUST
16 216225 1 PIPE,EXH,INTERIM
17 216224 1 EXH,MANIFOLD
18 216105 1 SILENCER,SQUARE
19 208718 1 PIPE,FLEX,EXHAUST
20 208717 4 CLAMP,SEAL,RIKER
23 187594 1 BASE,SILENCER,DINEX
24 187593 1 CLAMP,TOP,SILENCER
25 178947 1 BKT,STACK,RECT,SILENCER
26 178880 4 PLT,TIE DOWN,CLAMP
35 100670 2 U BOLT,CLAMP
36 100657 10 NUT,STOVER
39 100370 4 WASHER,HARDENED
45 100089 6 SCREW
46 100086 2 SCREW, HEX HD
47 100085 4 SCREW
48 100064 14 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-79
SECTION 2A: ENGINE TIER 2
EXHAUST SHIELD KIT - DETAIL A

41
38
42
38

38
42

42
12
38
42
10
38

11
44
38

38
38
42 42

TD0004493-B
514850403-C SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-80
SECTION 2A: ENGINE TIER 2
EXHAUST SHIELD KIT - DETAIL A

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
7 218425 1 SHIELD,HEAT,RECT,SIL,OULET
8 218424 1 SHIELD,HEAT,RECT,SIL,D/STACK
10 218422 1 SHIELD,HEAT,RECT,SIL,RHS
11 218421 1 SHIELD,HEAT,RECT,SIL,LHS
12 218420 1 SHIELD,HEAT,RECT,SIL,STACK
38 100424 47 WASHER,HARDENED
41 100211 8 BOLT
42 100210 23 BOLT
44 100111 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-81
SECTION 2A: ENGINE TIER 2
EXHAUST SHIELD KIT - DETAIL B

30 41
34
32 38
30 33

28 38
28
37 1
41 12

38
31

38
12
37 29
38
48 41
37
45 38
27
41 22

38 38
43

40
21
38
42
42
38
42 38

38

40
5
38

38
37 4

TD0004494-B
514850403-C SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-82
SECTION 2A: ENGINE TIER 2
EXHAUST SHIELD KIT - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218911 1 SHIELD,HEAT,RHS HOSES
4 218488 1 SHIELD,HEAT,INTERM,BOTM
5 218487 1 SHIELD,HEAT,INTERM,TOP
9 218423 1 SHIELD,HEAT,RECT,SIL,DECAL
13 218345 2 K-CLAMP,SMOOTH,SINGLE
21 208406 1 SHIELD,HEAT,EXH,MANIFOLD
22 208405 1 SHIELD,HEAT,TURBO
27 178038 1 MTG,EXT,MID,SHIELD,TURBO
28 178015 2 SHIM,BKT,RHS,T/SHIELD
29 176974 1 BKT,MID,SHIELD,TURBO
30 176973 1 BKT,RHS,SHIELD,TURBO
31 176972 1 BKT,LHS,SHIELD,TURBO
32 160510 1 CLAMP,ALUM-18MM STEEL TUBING
33 101309 2 WASHER,FENDER
34 100731 2 SCREW
37 100655 9 NUT,STOVER
40 100362 3 BOLT
43 100209 2 SCREW,HEX HD
45 100089 6 SCREW
48 100064 14 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-83
SECTION 2A: ENGINE TIER 2
BIN HEATING KIT (OPTION)

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

51
47

6 5

2 4
8
43 9
54 26 15 2 49
36 36
12
12
36 36
59
59 8 10
44
2
35
1 14
15 35
44
35
61 14 41
35
42
36
12
25 53
36
54 16
59 8 54
2 40 56
34 18 59 59
34 33 33 28 60
59 18 29
44 27
13
54
18 21 59
3 59
2 44
48
21 47 39
47 10
45 18
52 8
58 36
61 12
47 36
17
11 50
46 31
32
30
46 31
17 19 45

TD0005722-0
264801-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-84
SECTION 2A: ENGINE TIER 2
BIN HEATING KIT (OPTION)

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 264801 1 KIT,BIN HEATING
1 218675 1 HEAT,SHIELD
2 218449 5 SEALCLAMP
3 218344 1 EXHAUST,FLEX
4 218011 1 FLEX,TOP
5 217105 1 GUARD,ASSY,TOP
6 214263 1 STACK
7 208478 1 ASSY,MID SECT
8 208099 3 FLANGE STAINLESS
9 208097 1 ASSY,TOP SECT
10 208095 1 MTG,BKT
11 207296 5 SPRING,SUSP PLT
12 207229 3 ASSY, FLEX, SWIVEL
13 207214 2 LINING,FLEX SUP
14 201666 9 SPRING
15 201212 3 CLAMP,EXHAUST
16 186475 3 SPACER
17 186474 1 ROOF,GUIDE
18 186382 4 SHIM,CLAMP
19 186145 1 BKT,GUIDE,OSCILLATION
20 186144 1 GUIDE
21 186143 2 CLAMP,GUIDE
25 186075 1 SUPPORT,ARTIC
26 184413 1 SUPPORT,TOP
27 183413 1 SUPPORT,FLEX,BOT
28 183410 1 SUPPORT,FLEX,TOP
29 182592 1 CIVER,F/OSCIL
30 178627 2 SHIM,R/CHASSIS
31 178259 8 WASHER
32 178020 1 MTG,PLT,LOWER
33 176964 2 CLAMP,FLEX
34 176346 4 SHIM,ARTIC SUP
35 162456 18 WASHER,SPRING RET
36 140622 6 SEAL RING
39 101023 5 BOLT,HEX HD
40 100945 2 SCREW,HEX HD
41 100797 3 BOLT,HEX HD
42 100730 4 BOLT,HEX HD
43 100670 1 U BOLT,CLAMP
44 100657 19 NUT,CLEVELOC
45 100655 6 NUT,STOVER
46 100654 10 NUT,STOVER
47 100424 13 WASHER,HARDENED
48 100362 2 BOLT
49 100284 3 NUT,HEXAGON
50 100211 4 BOLT
51 100210 7 BOLT
52 100111 2 SCREW,HEX HD
53 100094 6 BOLT,HEX HD
54 100089 8 SCREW
56 100083 1 SCREW, HEX HD
58 100077 2 SCREW,HEX HD
59 100064 15 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-85
SECTION 2A: ENGINE TIER 2
BIN HEATING KIT (OPTION) - CONTD

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

51
47

6 5

2 4
8
43 9
54 26 15 2 49
36 36
12
12
36 36
59
59 8 10
44
2
35
1 14
15 35
44
35
61 14 41
35
42
36
12
25 53
36
54 16
59 8 54
2 40 56
34 18 59 59
34 33 33 28 60
59 18 29
44 27
13
54
18 21 59
3 59
2 44
48
21 47 39
47 10
45 18
52 8
58 36
61 12
47 36
17
11 50
46 31
32
30
46 31
17 19 45

TD0005722-0
264801-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-86
SECTION 2A: ENGINE TIER 2
BIN HEATING KIT (OPTION) - CONTD

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
60 100062 1 WASHER,FLAT
61 100061 6 WASHER,FLAT

**NOTE:
DECAL 214427 x 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-87
SECTION 2A: ENGINE TIER 2
NON BIN HEATING KIT

5 1

TD0003998-A
263220-B

872271 - B45D 6X6 ADT - FEB 2010 REV A

2A-88
SECTION 2A: ENGINE TIER 2
NON BIN HEATING KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 263220 1 KIT,NON BIN HEATING
1 184842 1 PLT,OSCIL,NON-B/H
2 182593 1 COVER,F/OSCIL,NON BIN HEATING
3 100731 2 SCREW
4 100657 2 NUT,STOVER
5 100089 5 SCREW
6 100064 7 WASHER,FLAT
7 100062 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-89
SECTION 2A: ENGINE TIER 2
AIR INTAKE KIT

2
11

10

1
4
9
13
3 14
7
14

6
20
17
8
12
17
18

19
16

16
5
22

21

17 15

TD0005493-0
512850402-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-90
SECTION 2A: ENGINE TIER 2
AIR INTAKE KIT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 290325 1 CLEANER,AIR,TWO INLET SEE SEC 2A FOR BREAKDOWN
2 290145 2 PRE-CLEANER SEE SEC 2A FOR BREAKDOWN
3 216242 2 MTG,BAND,2 PIECE,AIR CLEANER
4 208403 1 PIPE,AIR INTAKE
5 206785 1 CLAMP,AIR INTAKE PIPE
6 206659 1 VACUATOR,A/CLEANER
7 206561 1 CONNECT,CONCERTINA,AIR INLET
8 205074 1 VALVE,DRAIN
9 203537 1 CLAMP,T-BOLT
10 203535 1 CLAMP,T-BOLT
11 201664 1 RUBBER ELBOW
12 200653 1 CABLE TIE
13 200466 1 INFORMER
14 200085 2 CLAMP,HOSE
15 178617 1 SUPPORT BKT,AIR INTAKE
16 100548 4 WASHER,HARDENED
17 100424 10 WASHER,HARDENED
18 100316 4 NUT,NYLOC
19 100312 2 NUT,NYLOC
20 100210 4 BOLT
21 100209 2 SCREW,HEX HD
22 100083 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-91
SECTION 2A: ENGINE TIER 2
AIR CLEANER ASSY

5
TD0005362

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-92
SECTION 2A: ENGINE TIER 2
AIR CLEANER ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 290325 1 AIR CLEANER ASSY,TWO INLET SEE SEC 2A FOR FITMENT
2 221379 1 ELEMENT,PRIMARY ASSY
3 221378 1 ELEMENT,SAFETY ASSY
4 221377 1 COVER,ASSY
5 220993 1 O-RING,RUBBER
6 206659 1 VACUATOR VALVE
7 205074 1 VALVE,DRAIN

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-93
SECTION 2A: ENGINE TIER 2
PRE-CLEANER ASSY

TD0004762

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-94
SECTION 2A: ENGINE TIER 2
PRE-CLEANER ASSY

I Vin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 290145 1 PRE-CLEANER ASSY, 7 INCH SEE SEC 2A FOR FITMENT
2 202860 1 BOWL, PRE-CLEARNER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2A-95
872271 - B45D 6X6 ADT - FEB 2010
2A-96
SECTION 2B: ENGINE TIER 3
REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

872271 - B45D 6X6 ADT - FEB 2010


2B-1
SECTION 2B: ENGINE TIER 3
ENGINE & MISC COMPONENTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

21 19
23 8
22 22
16 18
22

5
1

12

9
24
14 17
24
7

12 2

13 10

11
10
4

20

15

TD0006116-A
517845408-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-2
SECTION 2B: ENGINE TIER 3
ENGINE & MISC COMPONENTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 251020 1 ENGINE,DC OM502LA T3
2 208550 2 COVER,ALLUMINIUM,ENG MTG
3 208519 2 MTG,ENGINE,FRONT,OM502LA
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 187022 1 GUARD,G/PLUG,C/START
6 186156 4 WASHER,SPEC,T/MISSION MTG
7 186155 2 WASHER,SPEC,ENG MTG
8 186064 1 BKT,HARNESS CLOD START,HOSE
9 178589 2 SHIM,REAR MTG,OM501/502LA
10 178034 4 SHIM,1.6MM,MTG,T/MISSION
11 122136 1 VALVE,DRAIN
12 121219 2 BANJO,SPECIAL
13 121059 1 CONNECT,SPEC
14 101073 4 CAPSCREW,SOC HD
15 101071 8 CAPSCREW,SOC HD
16 100569 1 SCREW,HEX HD
17 100365 8 SCREW,HEX HD
18 100312 1 NUT,NYLOC
19 100238 1 SCREW,HEX HD
20 100148 8 WASHER,FLAT
21 100079 1 BOLT
22 100062 3 WASHER,FLAT
23 100061 1 WASHER,FLAT
24 100010 12 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-3
SECTION 2B: ENGINE TIER 3
GUARD, FAN BELT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-4
SECTION 2B: ENGINE TIER 3
GUARD, FAN BELT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 192168 1 GUARD,FAN BELT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-5
SECTION 2B: ENGINE TIER 3
CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

170
130
164
167
134
146
140
50
137 56 53
59
62

23
71

182

152
149
38
41
26
107
68

44 47
116
5 20
65
125
74 35

8 128
32
110 14
122 119

17

TD0006221-0

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-6
SECTION 2B: ENGINE TIER 3
CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 NSI 1 CRANKCASE,OM502LA
8 DC100059 2 PIN,DOWEL
14 DC120090 8 PIN,CYLINDRICAL
17 DC100626 10 SCREW,C/SHAFT B/CAP TO CYL/BLOCK,173MM
20 DC100627 10 SCREW,C/SHAFT B/CAP TO CYL/BLOCK
23 DC150159 1 BEARING,CAMSHAFT WITH COLLAR
26 DC150160 4 BEARING,CAMSHAFT,STD
32 DC120114 2 PLUG,SCREW,WATER DRAIN
35 DC140059 2 RING,SEAL,WATER DRAIN
38 DC221209 1 NOZZLE,OIL SPRAY,PTO
41 DC140150 1 RING,SEAL,PTO
44 DC100177 3 PLUG,SCREW,OIL PASSAGE,LATERAL AND FRT
47 DC140151 3 RING,SEAL,OIL PASSAGE,LATERAL AND FRT
50 DC100177 2 PLUG,SCREW,OIL PASSAGE REAR
53 DC140151 2 RING,SEAL,OIL PASSAGE REAR
56 DC220543 5 PLUG,WELCH WATER PASSAGE,34.2MM
56 DC120195 3 PLUG,WELCH WATER PASSAGE,40MM
56 DC120197 1 PLUG,WELCH WATER PASSAGE,REAR,54MM
59 DC120104 4 PLUG,SCREW,WATER PASSAGE,TOP
62 DC140155 4 RING,SEAL,WATER PASSAGE TOP
65 DC120091 2 PIN,DOWEL,SOLID FRONT COVER
68 DC120096 2 PIN,DOWEL,SOLID TIMING CASE
71 DC220737 1 COMP,6.35MM OIL CONNECTION TO
BALL,PLUG

71 DC221803 4 BALL,FRONT AND REAR,10.319MM


71 DC221802 4 BALL,FRONT AND REAR,14.288MM
74 DC100628 2 PIN,GROOVED,CRANKSHAFT BEARIN CAP
107 DC221599 16 PIN,CYLINDRICAL,CYLINDER HEAD FIXING
110 DC222119 1 COVER,CYLINDER CRANKCASE,FRONT
USE WITH DC220909 FOR WORN
116 DC140100 1 SEAL,OIL,CRANKSHAFT,FRONT,ID105MM
SURFACE
116 DC140201 1 SEAL,OIL,CRANKSHAFT,FRONT STD REPAIRS
119 DC222120 1 GASKET,COVER TO CYLINDER C/CASE,FRONT APPLY SEALING COMPOUND
122 DC100382 6 SCREW,FLANGED,COVER TO CYLINDER C/CASE
125 DC222169 8 NOZZLE,OIL
128 DC100414 8 SCREW,FLANGED
130 DC260163 1 CHECK VALVE ASSY
134 DC120199 1 PLUG,SCREW,NON-RETURN OIL VALVE
137 DC140152 1 RING,SEAL,NON-RETURN OIL VALVE
140 DC221602 1 SPRING,NON-RETURN OIL VALVE
146 DC140153 1 RING,SEAL,NON-RETURN OIL VALVE
149 DC221743 1 SENDER UNIT,TEMPERATURE
152 DC140059 1 RING,SEAL,TEMPERATURE
164 DC221603 1 COVER,COOLING,WATER CONNECTION
167 DC221604 1 GASKET,COOLING,WATER CONNECTION
170 DC100629 1 SCREW,COVER TO CYLINDER C/CASE
182 DC260124 1 KIT,GASKET,CYLINDER C/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-7
SECTION 2B: ENGINE TIER 3
TIMING CASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

68

71 62
64
74
58
74
65

68
64
68

56
67 69

44
47 59
17
14

53

51
41

38

52
11

40 5

95 92
TD0006222-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-8
SECTION 2B: ENGINE TIER 3
TIMING CASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC222121 1 TIMING CASE
11 DC120060 A/R INSERT,THREADED
14 DC221617 1 FLANGE,AIR COMPRESSOR BEARING
17 DC120201 1 PLUG,WELCH OIL BORE,P.T.O
38 DC100166 2 STUD,STARTER MOTOR MOUNTING
38 DC100630 1 STUD,STARTER MOTOR MOUNTING
40 DC100400 1 NUT,GROUND CONNECTION
41 DC140097 1 SEAL,OIL,CRANKSHAFT,REAR,ID 120MM USE WITH DC220422
44 DC120104 1 PLUG,SCREW,TURBO OIL RETURN
47 DC140074 1 WASHER,SEAL
51 DC222164 1 GASKET,TIMING CASE,LH
52 DC222165 1 GASKET,TIMING CASE,RH
53 DC100717 1 SCREW,TIMING CASE TO C/CASE,105MM
53 DC100070 11 SCREW,TIMING CASE TO C/CASE,57MM
53 DC100718 2 SCREW,TIMING CASE TO C/CASE,167MM RECOMMENDED TO KEEP STOCK
56 DC222029 1 COVER,WITH BREATHER
58 DC222067 1 COVER,DIAPHRAGM BREATHER
59 DC140158 1 GASKET,COVER TO TIMING CASE
62 DC222053 1 KIT,ELEMENT,CYCLONIC BREATHER
64 DC140159 1 RING,SEAL,BREATHER COVER
64 DC140159 1 RING,SEAL,LATERAL
65 DC221621 1 KIT,DIAPHRAGM BREATHER INCLUDES ITEM 64
67 DC222109 1 SEAL,BREATHER,HOUSING TO COVER
68 DC100726 A/R SCREW,OIL SEPARATOR
69 DC100369 9 SCREW,TIMING CASE COVER
71 DC222033 1 PIPE,BREATHER
74 200092 2 CLAMP,BREATHER PIPE
92 DC221254 1 COVER,INSPECTION
95 DC100385 2 SCREW,FLANGED,COVER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-9
SECTION 2B: ENGINE TIER 3
OIL PAN & OIL DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

110
53
125

104

113 122

107

45

46 68

47

71

5 98
101

38
35

83

80

TD0004371A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-10
SECTION 2B: ENGINE TIER 3
OIL PAN & OIL DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222030 1 PAN,OIL,V8 RECOMMENDED TO KEEP STOCK
35 DC120158 1 PLUG,SCREW,MAGNETIC OIL DRAIN
38 DC140182 1 RING,SEAL,OIL DRAIN
45 DC120259 1 FITTING
46 DC130244 1 HOSE, DIPSTICK, 509MM
47 DC100410 1 WASHER,SUCTION PIPE TO OIL PAN
53 DC100385 1 SCREW,FLANGE,GUIDE TUBE TO BRKT
68 DC222025 1 GASKET,OIL PAN TO CYLINDER C/CASE RECOMMENDED TO KEEP STOCK
71 DC100352 16 SCREW,OIL PAN TO CYLINDER C/CASE
80 DC222255 1 SENDER UNIT,OIL LEVEL
83 DC120200 1 PLUG,OIL LEVEL UNIT CABLE TO OIL PAN
98 DC221613 1 CAP,LOCKING,OIL FILLING
101 200212 1 CLAMP,OIL FILLING,40-60MM
104 191128 1 DIPSTICK,OIL, REWORKED
107 DC140042 1 RING,SEAL
110 DC222122 1 CAP,DIPSTICK
113 DC221784 1 TUBE,GUIDE,OIL DIPSTICK
122 DC221615 1 BRACKET,OIL DIPSTICK
125 DC100414 2 SCREW,BRACKET TO SUPPORT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-11
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD,VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0006225

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-12
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD,VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222173 8 HEAD,CYL,WITH CONSTANTLY OPEN THROTTLE
17 DC120195 16 PLUG,WELSCH,40MM
23 DC221620 8 BALL,FUEL LEAK
29 DC222226 8 SLEEVE,PROTECTIVE,THREAD,OD11MM
35 DC140160 8 RING,SEAL
41 DC222252 32 GUIDE,VALVE INTAKE/EXHAUST,15MM
41 DC222253 32 GUIDE,VALVE INTAKE/EXHAUST,15.2MM
41 DC222254 32 GUIDE,VALVE INTAKE/EXHAUST,15.4MM
47 DC222176 16 SEAT,EXHAUST VALVE,STD,43.09MM
47 DC222177 16 SEAT,EXHAUST VALVE,43.29MM
47 DC222178 16 SEAT,EXHAUST VALVE,43.49MM
53 DC222174 16 VALVE,INTAKE
53 DC222175 16 VALVE,EXHAUST
59 DC221634 32 SPRING,VALVE
65 DC220364 32 WASHER,VALVE SPRING
71 DC221635 32 RETAINER,SPRING
77 DC221636 64 COLLET,VALVE
83 DC140205 32 HOLDER,SEAL INTAKE AND EXHAUST VALVES
101 DC221639 8 VALVE,CONSTANT THROTTLE TO CYL/HEAD
104 DC221670 8 SEAT,VALVE CONSTANT THROTTLE,21.065MM
104 DC221671 8 SEAT,VALVE CONSTANT THROTTLE,21.265MM
104 DC221672 8 SEAT,VALVE CONSTANT THROTTLE,21.455MM
110 DC221245 8 GUIDE,CONSTANT THROTTLE TO CYL/HEAD
116 DC220983 8 SPRING,CONSTANT THROTTLE TO CYL/HEAD
122 DC220030 16 VALVE,COLLET,CONSTANT THROTTLE TO CYL/HEAD
128 DC220890 8 RETAINER,SPRING CONSTANT THROTTLE TO CYL/HEAD
134 DC221246 8 PISTON,WITH SEAL RING
137 DC221640 8 CLAMP,CONSTANT THROTTLE TO CYL/HEAD
139 DC221638 8 COVER,CONSTANT THROTTLE TO CYL/HEAD
141 DC140161 8 RING,SEAL CONSTANT THROTTLE TO CYL/HEAD
143 DC100632 8 SCREW,CONSTANT THROTTLE TO CYL/HEAD
149 DC221641 8 BRACKET,BEARING ,ROCKER ARM
161 DC220737 24 BALL,6.35MM
167 DC222068 8 ARM,ROCKER,INTAKE
173 DC222069 8 ARM,ROCKER,EXHAUST
191 DC100725 16 SCREW,VALVE CLEARANCE ADJUSTER
197 DC100495 16 NUT,ADJUSTING SCREW
203 DC100318 16 WASHER,ROCKER ARM TO BEARING BRACKET
209 DC220569 16 RING,LOCK ROCKER ARM TO BEARING BRACKET
215 DC100632 16 SCREW,ROCKER ARM BRACKET TO CYL/HEAD
221 DC221644 16 BRIDGE,VALVE
257 DC222137 8 GASKET, CYL/HEAD
263 DC100635 32 SCREW,CYL/HEAD TO C/CASE
269 DC222172 8 INJECTOR,FUEL,WITH HEAT SLEEVE
275 DC140179 8 RING,SEAL,INJECTOR TOP
282 DC140186 8 SLEEVE,HEAT INJECTOR
287 DC221647 8 SOCKET,PIPE INJECTOR LINE TO INJECTOR
293 DC140166 8 RING,SEAL
297 DC100636 8 SCREW,NOZZLE HOLDERS
303 DC221648 7 COVER,CYL/HEAD WITHOUT OIL FILLER
309 DC221649 1 COVER,CYL/HEAD WITH OIL FILLER
315 DC221650 1 GASKET,CYL/HEAD COVER - FOR DC221649
315 DC221651 7 GASKET,CYL/HEAD COVER - FOR DC221648
321 DC100030 16 SCREW,CYL/HEAD COVER TO CYL/HEAD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-13
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD,VALVES (CONTD)

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0006225

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-14
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD,VALVES (CONTD)

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
327 DC220031 1 CAP,OIL FILLER WITHOUT CHAIN
333 DC220029 1 GASKET,FILLER CAP
345 DC260127 8 KIT,GASKET,CYL/HD WITH OUT CYL/HD GASKET
345 DC221650 1 GASKET,CYL/HD COVER WITH OIL FILLER
345 DC221651 1 GASKET,CYL/HD COVER WITH OUT OIL FILLER
345 DC221653 1 GASKET,EXHAUST MANIFOLD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-15
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD,DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

410
351

369 369

357 363

TD0004380

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-16
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD,DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
351 DC222070 2 PIPE,DECOMPRESSION,LEFT AND RIGHT
357 DC120049 6 BOLT,BANJO PIPE TO CYL/HEAD,M26
363 DC120202 2 BOLT,BANJO PIPE TO CYL/HEAD,M38
369 DC140167 18 RING,SEAL PIPE TO CYL/HEAD
410 DC120203 2 UNION,BANJO,CYLINDER,REAR,LEFT AND RIGHT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-17
SECTION 2B: ENGINE TIER 3
CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

26

29
32

38

14

50
11
35
53
56

17
20

15
23 59

62
74

66

P010192

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-18
SECTION 2B: ENGINE TIER 3
CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC260146 1 CRANKSHAFT,WITH MAIN AND BIG END BEARINGS
11 DC221660 6 COUNTERWEIGHT
14 DC100719 12 SCREW,C/WEIGHT TO C/SHAFT
15 DC220909 1 SLEEVE,SPEEDY,FRONT USED ON WORN SURFACE
17 DC221661 1 GEAR,CRANKSHAFT
20 DC220417 1 PIN,CRANKSHAFT
23 DC220418 1 PLATE,COVER
26 DC222206 1 DAMPER,VIBRATION
29 DC100066 8 SCREW,DAMPER TO CRANKSHAFT
32 DC221998 1 PULLEY,HIGH SPEED FAN
35 DC221997 1 DRIVE,HIGH SPEED FAN
38 DC100507 6 SCREW,DRIVE TO VIBRATION DAMPER
50 DC260133 5 KIT,MAIN BEARING,STD
50 DC260134 5 KIT,MAIN BEARING FITTING,SIZE 0.10MM
50 DC260135 5 KIT,MAIN BEARING FITTING,SIZE 0.25MM
50 DC260136 5 KIT,MAIN BEARING FITTING,SIZE 0.50MM
50 DC260137 5 KIT,MAIN BEARING FITTING,SIZE 0.75MM
50 DC260138 5 KIT,MAIN BEARING FITTING,SIZE 1.00MM
53 DC100727 4 WASHER,THRUST,STD
53 DC100728 4 WASHER,THRUST,0.50MM
53 DC100729 4 WASHER,THRUST,1.00MM
56 DC222207 8 BEARING,BIG END,PAIR,STD
56 DC222208 8 BEARING,BIG END,PAIR,0.10MM
56 DC222209 8 BEARING,BIG END,PAIR,0.25MM
56 DC222210 8 BEARING,BIG END,PAIR,0.50MM
56 DC222211 8 BEARING,BIG END,PAIR,0.75MM
56 DC222212 8 BEARING,BIG END,PAIR,1.00MM
59 DC221664 1 FLYWHEEL
62 DC220420 1 GEAR,RING,T160 OD485
66 DC220422 1 SLEEVE,SPEEDY-FLYWHEEL
74 DC100065 10 BOLT,FLYWHEEL

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-19
SECTION 2B: ENGINE TIER 3
CONNECTING RODS & PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

59

53
50

20

20

44
47
56

11

TD0004383

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-20
SECTION 2B: ENGINE TIER 3
CONNECTING RODS & PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222213 8 CONNECTING ROD
8 DC150206 8 BUSHING,PISTON PIN
11 DC100638 16 SCREW,CAP TO CONNECTING ROD
20 DC222184 8 PISTON & LINER,STD ORDER ADDITIONAL DC100639
44 NSI 8 PIN,PISTON
47 DC100639 8 CIRCLIP
50 DC222163 8 KIT,PISTON RING
53 DC140200 8 RING,SEAL TOMBAC LINER,0.15MM
56 DC140169 16 RING,SEAL LINER,BOTTOM
59 DC140203 8 RING,SEAL SCRAPER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-21
SECTION 2B: ENGINE TIER 3
CAMSHAFT & TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

11

P010195

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-22
SECTION 2B: ENGINE TIER 3
CAMSHAFT & TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222222 1 CAMSHAFT,STANDARD
8 DC222037 16 FOLLOWER,CAMSHAFT
11 DC221666 16 ROD,PUSH

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-23
SECTION 2B: ENGINE TIER 3
INJECTION SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

14

6
8
11

17

20 23

TD0004386-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-24
SECTION 2B: ENGINE TIER 3
INJECTION SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221667 8 PUMP,UNIT INJECTION
6 DC140204 8 KIT,REPAIR INJECTION PUMP
8 DC140170 8 RING,SEAL
11 DC140171 8 RING,SEAL
14 DC100709 16 SCREW,PUMP,INJECTION UNIT
17 DC221668 1 PUMP,FUEL
20 DC221669 1 COUPLING,PUMP AT TIMING CASE,48.5MM
23 DC100352 2 SCREW,FLANGED,PUMP TO TIMING CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-25
SECTION 2B: ENGINE TIER 3
FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86
5
104 52

87
50
89

11
41

74
92
14 21
89

68
107 20
110 115
114

56
113

53
74

95 23
74
98
26
74 65
86 51 92
95
38
92
104 87
8
35
32 29

95

74

TD0006280

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-26
SECTION 2B: ENGINE TIER 3
FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC130168 8 PIPE,FUEL
8 DC130218 1 PIPE,FUEL RETURN
11 DC130216 1 PIPE,TO DELIVERY PUMP
14 DC130219 1 PIPE,TO FILTER
20 DC130220 1 PIPE,FUEL FEED
21 DC120204 1 CONNECT
23 DC130172 1 PIPE,FUEL,VALVE TO PUMP
26 DC130221 1 PIPE,FROM CONTROL UNIT TO PUMP
29 DC120205 1 CONNECT,CONTROL UNIT TO PUMP
32 DC221675 1 VALVE,OVERFLOW
35 DC120206 1 FITTING,OVERFLOW VALVE
38 DC140172 1 RING,SEAL,ON OVERFLOW VALVE
41 DC130238 1 PIPE,FUEL RETURN
50 DC221676 6 INTERMEDIATE,PIECE
51 DC120242 1 BANJO UNION
52 DC120128 3 BANJO UNION
53 DC130175 1 PIPE,RETURN FROM FILTER TO TANK
56 DC221677 1 VALVE,RETURN PIPE,FILTER TO TANK
65 DC221678 1 VALVE,AT FUEL RETURN PIPE
68 DC120211 1 BOLT,BANJO,FUEL PIPE TO FEED PUMP
74 DC120211 A/R BOLT,BANJO,FUEL PIPE TO CNTRL UNIT
86 DC100142 9 BOLT,BANJO
87 DC120212 1 BOLT,BANJO,FUEL LINE TO FILTER
87 DC120047 1 BOLT,BANJO,DISTRIBUTOR,0.5 ORIFICE
89 DC140172 4 RING,SEAL,FEED PUMP TO FILTER
92 DC140172 6 RING,SEAL,FUEL FEED
95 DC140172 6 RING,SEAL,FEED PUMP TO CNTRL UNIT
98 DC140172 2 RING,SEAL,FEED PIPE TO FILTER
104 DC140173 A/R RING,SEAL FUEL LEAK PIPE
107 DC100643 A/R CLAMP,PIPE
110 DC100621 2 SCREW,FLANGED,FUEL PIPE,12MM LG
110 DC100414 3 SCREW,FLANGED,FUEL PIPE,20MM LG
110 DC100385 1 SCREW,FLANGED,FUEL PIPE,16MM LG
110 DC100507 1 SCREW,FLANGED,FUEL PIPE,25MM LG
110 DC100385 1 SCREW,FUEL PIPE TO OIL SEPARATOR
113 DC100644 A/R CLAMP,FUEL PIPE FIXTURE
114 DC100645 A/R STUD,FUEL PIPE FIXTURE,35MM LG
115 DC100383 A/R NUT,FLANGED

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-27
SECTION 2B: ENGINE TIER 3
FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

14

26

P007881A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-28
SECTION 2B: ENGINE TIER 3
FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221679 1 FILTER,FUEL,COMPLETE
8 DC221680 1 HEAD,FUEL FILTER
14 DC221512 1 KIT,FILTER ELEMENT
23 DC140174 1 RING,SEAL
26 DC100352 2 SCREW,FUEL FILTER HOUSING

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-29
SECTION 2B: ENGINE TIER 3
TURBOCHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

50
47

29 74 77

47
50

53 5

56

62 59

26

TD0006228

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-30
SECTION 2B: ENGINE TIER 3
TURBOCHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222140 1 TURBOCHARGER,LEFT
6 DC222141 1 TURBOCHARGER,RIGHT
26 DC100296 8 NUT,TURBOCHARGER TO MANIFOLD
29 DC222042 1 MANIFOLD,INTAKE
47 DC130241 2 SLEEVE,AIR INTAKE PIPE TO TURBO-CHARGER
50 DC222043 4 CLAMP,AIR INTAKE PIPE TO TURBO-CHARGER
53 DC222044 1 BRACKET,AIR INTAKE PIPE
56 DC100597 1 SCREW,AIR INTAKE PIPE TO BRACKET
59 DC222214 2 PIPE,CONNECTING TURBOCHARGER TO INTAKE
62 DC140196 4 RING,SEAL,CONNECTING PIPE TO TURBO
74 DC222047 2 SHIELD,HEAT,TURBOCHARGER
77 DC100562 8 SCREW,TURBOCHARGER HEAT SHIELD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-31
SECTION 2B: ENGINE TIER 3
AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

52
125 68

113

137 47
135
122
137
59

119

116

92 89 56
62

95
110

98 107
65

35
32
38

146 44
140
41
44

29
143 20

11

17
26
8

14 TD0006229

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-32
SECTION 2B: ENGINE TIER 3
AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221472 1 GEAR,DRIVE ASSY
8 DC221688 1 CRANKSHAFT,ONE CYLINDER
11 DC100651 1 PIN,GROOVED
14 DC100724 1 PIN,CLAMPING
17 DC100053 1 SCREW,DRIVE GEAR TO CRANKSHAFT
20 DC221689 1 FLANGE,COMPRESSOR BEARING USE WITH DC140101
20 DC222258 1 FLANGE,COMPRESSOR BEARING USE WITH DC140207
26 DC140101 1 O-RING,BEARING FLANGE USE WITH DC221689
26 DC140207 1 O-RING,BEARING FLANGE USE WITH DC222258
29 DC220940 1 ROD,CONNECTING
32 DC260091 1 KIT,LINER WITH PISTON INCLUDES ITEMS 35, 38, 41 AND 44.
35 DC222061 1 RING,PISTON GROOVE I
35 DC222062 1 RING,PISTON GROOVE II
38 DC220496 1 RING,PISTON GROOVE III (3MM)
41 DC221690 1 PIN,PISTON
44 DC220005 2 RING,SNAP
47 DC221691 1 HEAD,CYLINDER
52 DC100652 1 SCREW,PLATE TO CYL/HEAD
56 DC260092 1 KIT,VALVE COMPRESSOR CYL/HEAD INCLUDES ITEMS 59 AND 65.
59 DC221692 1 GASKET,DISC VALVE TO CYL/HEAD
62 DC221693 1 DISC,SUCTION VALVE
65 DC221606 1 GASKET,LINER TO TIMING CASE
68 DC100653 4 SCREW,HEAD AND LINER TO CYLINDER
89 DC120104 1 PLUG,SCREW,PRESSURE CONNECTION
92 DC140155 1 RING,SEAL,PRESSURE CONNECTION
95 DC130179 1 PIPE
98 DC130180 1 PIPE,COMP. TO C/CASE WATER RETURN
107 DC120182 4 BOLT,BANJO,COOLING WATER LINES
110 DC140149 8 RING,SEAL COOLING WATER LINES
113 DC222083 1 TANK,OIL COMPRESSOR
116 DC150163 1 BUSHING,TANK TO BRACKET
119 DC222084 1 BRACKET,INTAKE MUFLER
122 DC100730 1 PIN,TANK TO BRACKET
125 DC100699 1 NUT,TANK TO BRACKET
135 DC130226 1 HOSE,OIL TANK TOT INTAKE PIPE
137 200212 2 CLAMP,HOSE,40MM-60MM
140 DC221696 1 CAP,TO PLUG COMP. OPENING
143 DC221606 1 GASKET,TO PLUG COMP. OPENING
146 DC100597 4 SCREW,COVER AND LINER TO COMP.

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-33
SECTION 2B: ENGINE TIER 3
INLET MANIFOLDS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

122
149
146
125
152
134

116

107
113
110
119

131

125
86

83
50
59
84
71

74

38

35

17
5
14 74 68

TD0004414

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-34
SECTION 2B: ENGINE TIER 3
INLET MANIFOLDS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222048 1 HOUSING,INTAKE MANIFOLD
14 DC222049 1 PIPE,AIR CHARGING
17 DC222050 1 BRACKET,AT HOUSING
35 DC221652 8 GASKET,INTAKE MANIFOLD TO CYL/HEAD
38 DC100723 16 SCREW,INTAKE MANIFOLD TO CYL/HEAD
50 DC100735 A/R SCREW,INTAKE MANIFOLD TO CYL/HEAD
50 DC100762 A/R SCREW,INTAKE MANIFOLD TO CYL/HEAD
59 DC100759 1 SCREW,INTAKE MANIFOLD TO TO BRACKET
68 DC100352 2 SCREW,AT HOUSING,40MM LG
71 DC100538 1 SCREW,AT HOUSING,35MM LG
74 DC100482 3 WASHER,AT HOUSING
83 DC222085 1 SENDER UNIT,CHARGE AIR PRESS./TEMP.
84 DC140199 1 RING,SEAL
86 100081 2 SCREW,BOOST AIR COMBINATION SENSOR
107 DC222196 1 BRACKET,NOZZLE HOLDER
110 DC221700 1 VALVE,ELECTROMAGNET,24V
113 DC221215 1 SEAL,SOLENOID VALVE TO BRACKET
116 DC100440 2 SCREW,VALVE TO BRACKET
119 DC221701 1 NOZZLE,AT NOZZLE HOLDER
122 DC120144 1 PLUG,HEATER AT NOZZLE HOLDER
125 DC220919 1 CHAMBER,HEATER COLD START
131 DC220922 2 GASKET,NOZZLE HOLDER TO INTAKE PIPE
134 DC100414 3 SCREW,NOZZLE HOLDER TO INTAKE PIPE
137 DC130239 1 PIPE,FROM INJECTOR PUMP TO VALVE
146 DC120212 1 BOLT,BANJO,AT SOLENOID VALVE
149 DC100024 1 BOLT,BANJO,AT INJECTION PUMP
149 DC120047 1 BOLT,BANJO,FUEL PIPE TO FILTER
152 DC140173 2 RING,EAL,AT INJECTION PUMP
152 DC140172 1 RING,SEAL,AT SOLENOID VALVE
152 DC140173 2 RING,SEAL,FUEL PIPE TO FILTER

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-35
SECTION 2B: ENGINE TIER 3
EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

104 89

113 83
80

77
107 110

92

35
98 101
59
56 86
41 53

38 65
71 74
32 62

115 44

114

47

71

68
24

50
114

23

26
29

TD0006230

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-36
SECTION 2B: ENGINE TIER 3
EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222055 1 MANIFOLD,EXHAUST LEFT RECOMMENDED TO KEEP STOCK
5 DC222056 1 MANIFOLD,EXHAUST RIGHT RECOMMENDED TO KEEP STOCK
8 DC100316 8 STUD,TURBOCHARGER TO MANIFOLD
23 DC221653 8 GASKET,EXHAUST MANIFOLDS TO CYLHEAD
24 DC222246 2 GASKET,TURBO TO MANIFOLD
26 DC220489 16 SPACER,EXHAUST MANIFOLD LONG
29 DC100077 16 SCREW,EXHAUST MANIFOLDS TO CYL/HEAD
32 DC100720 4 STUD,TURBO TO EXHAUST COLLECTOR
35 DC222057 1 MANIFOLD,EXHAUST (TRANSVERSE PIPE)
38 DC100316 3 STUD,TRANSVERSE PIPE
41 DC100296 9 NUT,THROTTLE HOUSING TO FLANGED ELBOW
44 DC222058 1 HOUSING,THROTTLE WITH EXHAUST BRAKE
47 DC150165 2 BUSHING
50 100083 2 SCREW,SHAFT TO THROTTLE VALVE
53 DC100385 2 SCREW,BRKT TO THROTTLE HOUSING
56 DC220960 1 LEVER,EXHAUST BRAKE SHAFT
59 DC221703 1 PIVOT,BALL LEVER TO VALVE SHAFT
62 DC100417 1 SCREW,LEVER TO THROTTLE SHAFT
65 DC100699 1 NUT,LEVER TO THROTTLE SHAFT
68 DC260164 1 KIT,VALVE PARTS INCLUDES ITEMS 47 AND 50
71 DC100296 5 NUT,FLANGED,ELBOW TO TURBOCHARGER
71 DC100296 4 NUT,THROTTLE HOUSING TO TURBOCHARGER
74 DC221707 1 BRACKET,THROTTLE HOUSING
77 DC222112 1 CYLINDER,EXHAUST BRAKE,TECHNOMATIK
80 NSI 1 TUBE,SPACER,CYLINDER TO BRACKET NOT AVAILABLE AS SPARE PART
83 DC100320 1 WASHER,CYLINDER TO BRACKET
86 DC100383 1 NUT,CYLINDER TO BRACKET
89 DC100766 1 SCREW,CYLINDER TO BRACKET
92 DC100658 1 NUT,CYLINDER TO VALVE LEVER
98 DC221709 1 SOCKET,BALL,CYLINDER TO VALVE LEVER
101 DC220836 1 CLIP,SECURING CYLINDER TO VALVE LEVER
104 DC130224 1 PIPE,AIR TO CYLINDER
107 DC100601 1 CLAMP,AIR PIPE TO BRACKET
110 DC100385 1 SCREW,AIR PIPE TO BRACKET
113 DC100383 1 NUT,AIR PIPE TO BRACKET
114 DC222110 2 GASKET,TURBO OUTLET
115 DC222111 1 GASKET,TRANSVERSE PIPE MANIFOLD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-37
SECTION 2B: ENGINE TIER 3
STARTERMOTOR MITSUBISHI

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

66

77
27 63

38

59

56

TD0006262

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-38
SECTION 2B: ENGINE TIER 3
STARTERMOTOR MITSUBISHI

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222131 1 STARTER,DELCO (MITSUBISHI) 12 TEETH
6 DC150213 1 BEARING, FRONT
6 DC150214 1 BEARING, REAR
27 DC140206 1 KIT, SEAL RING
38 DC222198 1 KIT,CARBON BRUSH SET
56 DC222199 1 SWITCH,SOLENOID
59 DC222200 1 SWITCH,SOLENOID,SMALL
63 DC260165 1 KIT, SNAP RING
66 DC222197 1 PINION, 12 TEETH
77 DC100660 3 NUT,FLANGED STARTER TO T/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-39
SECTION 2B: ENGINE TIER 3
ALTERNATOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

48

10
356
355

349

220

190
210

TD0004416-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-40
SECTION 2B: ENGINE TIER 3
ALTERNATOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC222230 1 ALTERNATOR,WITH OUT PULLEY
10 DC221989 1 BUSHING,ALTERNATOR
48 DC221990 1 KIT,PARTS,BEARINGS
190 DC221966 1 REGULATOR
210 DC221991 1 KIT,PARTS,SCREW
220 DC221992 1 KIT,PARTS,SCREW
349 DC221999 1 KIT,PARTS,PULLEY (HIGH SPEED)
355 DC100738 1 NUT,ALTERNATOR PULLEY
356 DC100737 1 WASHER,ALTERNATOR PULLEY

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-41
SECTION 2B: ENGINE TIER 3
ALTERNATOR SUPPORT BRACKET

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

44

10

25

TD0004417

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-42
SECTION 2B: ENGINE TIER 3
ALTERNATOR SUPPORT BRACKET

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
9 DC222186 1 SUPPORT,ALTERNATOR
10 DC150169 1 BUSHING,ALTERNATOR TO SUPPORT
23 DC100114 3 SCREW,SUPPORT TO CRANKCASE
25 DC100757 1 SCREW,ALTERNATOR,40MM LG
44 DC100662 1 SCREW,ALTERNATOR,130MM LG

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-43
SECTION 2B: ENGINE TIER 3
ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

5 323
8 47
41

14
227
11
68
245 434
101
95
92 89
89
251

281

260
80
275 74
83
71
107
170

104

194
197
221 200
203
206

500

TD0006266

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-44
SECTION 2B: ENGINE TIER 3
ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
REFER TO GEN INFO SEC
5 DC222256 1 CONTROL UNIT,(PLD) FOR DETAILS WHEN ORDER-
ING
8 DC221770 1 COOLER,FUEL
11 DC221771 6 RING,RUBBER,CONTROL UNIT TO C/CASE
14 DC100366 3 SCREW,CONTOL UNIT TO CRANKCASE
41 DC150196 2 BUSHING,RPM SENSOR ON TIMING CASE
47 DC140178 2 RING,SEAL RPM SENSOR ON TIMING CASE
68 DC221726 1 ELECTRONICS,KSA FLAME START
71 DC221727 1 HOUSING,PLUG,FLAME START
74 DC120221 2 BUSHING,ROUND PIN
80 DC221728 2 GASKET,FLAME START SYSTEM
83 DC221729 1 BOOT,FLAME START SYSTEM
89 DC120218 1 HOUSING,PLUG FLAME START SYSTEM
92 DC100664 1 NUT,FLAME START SYSTEM
95 DC221730 2 GASKET,FLAME START SYSTEM
98 DC221928 2 PIN,BUSHING,FLAME START SYSTEM
101 DC221731 1 BOOT,FLAME START SYSTEM
104 DC120220 1 PLUG,SOCKET
107 DC100603 1 NUT,HEATER PLUG
170 DC222257 1 HARNESS,ENGINE OM502LA
194 DC120222 1 PIN,BUSH HOUSING,C/UNIT PLUG,CON
197 DC120243 A/R SOCKET,PLUG
200 DC222098 A/R GASKET,C/UNIT PLUG CONNECTION
203 DC120244 1 CAP,C/UNIT PLUG CONNECTION
206 DC120245 1 PLUG,C/UNIT PLUG CONNECTION
221 DC120246 A/R SHOE,CABLE
227 DC221733 1 SWITCH,PRESSURE,START-STOP
245 DC120247 1 PLUG,2 PIN,WATER TEMPERATURE
245 DC120247 1 PLUG,2 PIN,OIL LEVEL SENDER UNIT
245 DC120260 1 PLUG,FUEL TEMPERATURE
245 DC120260 1 PLUG,CRANKSHAFT POSITION SENDER UNIT
245 DC120260 1 PLUG,CAMSHAFT POSITION SENDER UNIT
251 DC120248 1 PLUG,START-STOP SWITCH
251 DC120261 1 PLUG,OIL PRESSURE GUAGE SENDER UNIT
251 DC120261 1 PLUG,OIL LEVEL SENSOR
260 DC120250 1 PLUG,CHARGE,AIR TEMP SENSOR
275 DC260123 1 KIT, FAN COUPLING PLUG
281 DC222099 1 BOOT,FAN COUPLING PLUG
323 DC221734 2 SENDER,SPEED ON TIMING CASE
434 DC221736 1 BRACKET,ELECTRIC CABLE TO ALT SUPPORT
500 DC222101 1 CABLE,CONTROL UNIT TO SHIFT CABLE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-45
SECTION 2B: ENGINE TIER 3
OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

101

23

85

85

56 87

29

32

35

TD0004419

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-46
SECTION 2B: ENGINE TIER 3
OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222215 1 PUMP,OIL,OM502LA,WITH GEAR
23 DC100373 1 SCREW,OIL PUMP TO CRANKCASE
29 DC220754 1 VALVE,PRESSURE RELIEF
32 DC100180 2 SCREW,OIL PUMP TO C/CASE
35 DC220564 1 COVER,RELIEF VALVE
56 DC130227 1 PIPE,SUCTION,OIL PUMP
85 DC222103 1 BRACKET,SUCTION PIPE TO OIL PUMP,RH
85 DC222104 1 BRACKET,SUCTION PIPE TO OIL PUMP,LH
87 DC100385 2 SCREW,OIL DELIVER PIPE TO BRACKET
101 DC100602 2 SCREW,SUCTION PIPE TO C/CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-47
SECTION 2B: ENGINE TIER 3
OIL FILTER & OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

107

98

83
101
104

23 92
59 26
62

86
41 56

71
74

110

5
56
41

62
59
35
32

68

65
TD0004420A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-48
SECTION 2B: ENGINE TIER 3
OIL FILTER & OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 DC222192 1 HOUSING,OIL FILTER/COOLER
23 DC221740 1 COVER,PIPE SOCKET
26 DC221741 1 GASKET,COVER,PIPE SOCKET
32 DC221742 1 SENDER UNIT,OIL PRESSURE GAUGE
35 DC140172 1 RING,SEAL,OIL SENDER UNIT
41 DC221743 2 SENDER UNIT,OIL/WATER TEMP GAUGE
56 DC140149 2 RING,SEAL,OIL AND WATER SENDER UNIT
59 DC120114 1 PLUG,SCREW,M14
59 DC120115 2 PLUG,SCREW,M16
62 DC140149 1 RING,SEAL,M14
62 DC140172 1 RING,SEAL,M16
65 DC120216 1 PLUG,SCREW
68 DC140153 1 RING,SEAL
71 DC120217 1 PLUG,SCREW
74 DC140176 1 RING,SEAL
83 DC221724 1 COVER
86 DC221513 1 KIT,FILTER,ELEMENT OIL
92 NSI 1 RING,SEAL
98 DC222193 1 COOLER,OIL
101 DC221723 2 GASKET
104 DC100413 4 SCREW,FLANGED
107 DC221607 1 GASKET,OIL COOLER TO C/CASE
110 DC100661 4 SCREW,OIL COOLER TO C/CASE,110MM LG
110 DC100390 7 SCREW,OIL COOLER TO C/CASE,50MM LG
110 DC100538 1 SCREW,OIL COOLER TO C/CASE35MM LG

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-49
SECTION 2B: ENGINE TIER 3
TURBOCHARGER OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

24

27

23

26

35

38
44

47
32

50

TD0004421

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-50
SECTION 2B: ENGINE TIER 3
TURBOCHARGER OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
8 DC130228 1 PIPE,OIL FEED TURBOCHARGER,LEFT
8 DC130229 1 PIPE,OIL FEED TURBOCHARGER,RIGHT
23 DC120182 2 BOLT,BANJO,OIL PIPE TO CYL C/CASE
24 DC120182 2 BOLT,BANJO,L&R OIL FEED PIPES TO T/CHARGER
26 DC140149 4 RING,SEAL,OIL DELIVERY LINE TO C/CASE
27 DC140149 4 RING,SEAL,L&R OIL FEED PIPES TO T/CHARGER
32 DC130240 1 PIPE,TURBOCHARGER OIL RETURN
35 DC221746 2 GASKET,PIPE ELBOW TO TURBOCHARGER
38 DC100507 2 SCREW,PIPE ELBOW TO TURBOCHARGER
44 DC120223 1 FITTING,ELBOW,OIL RETURN TO TIMING CASE
47 DC140155 1 RING,SEAL,OIL RETURN TO TIMING CASE
50 DC100332 1 NUT,OIL RETURN TO TIMING CASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-51
SECTION 2B: ENGINE TIER 3
WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

59

53

65

14

38

59
29

26
5
32
44 41
47

P010825

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-52
SECTION 2B: ENGINE TIER 3
WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221996 1 PUMP,WATER WITH GASKETS
14 DC260096 1 KIT,GASKET,WATER PUMP
26 DC221608 1 GASKET,WATER PUMP-CYL/C/CASE
29 DC140110 2 RING,SEAL,THERMOSTAT TO WATER PUMP
32 DC100671 9 SCREW,WATER PUMP TO C/CASE
38 DC221577 2 ELEMENT,THERMOSTAT 83 DEGREES
41 DC222216 1 PULLEY,WATER PUMP
44 DC100385 6 SCREW,PULLEY TO WATER PUMP
47 DC222188 1 OUTLET,WATER PUMP
53 DC221751 1 CONNECT,WATER PUMP
59 DC100671 2 SCREW,OUTLET TO WATER PUMP
59 DC100666 1 SCREW,OUTLET TO WATER PUMP
59 DC100597 2 SCREW,INT/PIPE TO W/PUMP
65 DC221752 1 GASKET,INTAKE PIPE SOCKET TO WATER PUMP

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-53
SECTION 2B: ENGINE TIER 3
FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

47

17

P010860

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-54
SECTION 2B: ENGINE TIER 3
FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222217 1 FAN,8-BLADE BEHR
17 DC222218 1 HUB,FAN
47 DC100385 6 SCREW,FAN TO HUB
47 DC100382 3 SCREW,FAN TO FOLLOWER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-55
SECTION 2B: ENGINE TIER 3
BELT TENSIONER & BELTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

37 9

36

42

33 30

15
23
14

11

43

TD0004422

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-56
SECTION 2B: ENGINE TIER 3
BELT TENSIONER & BELTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
8 DC222001 1 TENSIONER,V BELT,ALTERNATOR
9 150140 1 BEARING,TENSION ROLLER
11 DC221515 1 TENSIONER,V BELT,AIR/CON PUMP
14 DC221986 1 ROLLER,TENSIONER WITH BEARING
15 DC150201 1 BEARING,TENSIONER ROLLER
30 DC120224 1 PIN,PIVOT
33 DC221754 1 COVER,BELT TENSIONER
36 DC100382 1 SCREW,FLANGED,30MM LG
37 DC100712 1 SCREW,FLANGED,65MM LG
42 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
43 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-57
SECTION 2B: ENGINE TIER 3
ENGINE SUPPORTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

32

23
26
24

35

17

P010858 A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-58
SECTION 2B: ENGINE TIER 3
ENGINE SUPPORTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC222105 2 BRACKET,ENGINE MOUNTING,FRONT
17 DC100732 8 SCREW,FLANGED,M14X30
23 DC221756 1 EYE,LIFTING,FRONT-LEFT
24 DC221757 1 EYE,LIFTING,FRONT-RIGHT
26 DC222106 1 EYE,LIFTING,TIMING CASE
32 DC100732 2 SCREW,LIFTING EYE FRONT
35 DC100733 2 SCREW,LIFTING EYE REAR

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-59
SECTION 2B: ENGINE TIER 3
P.T.O

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

17
11
5

89

104

110

83
71
95
59
47
38
35
77
65

53
41 89

26

TD0004423

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-60
SECTION 2B: ENGINE TIER 3
P.T.O

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221204 1 HOUSING,P.T.O
11 DC150121 1 BEARING,CYLINDRICAL ROLLER
17 DC221205 1 TUBE,SPACER,P.T.O
26 DC220533 1 SHAFT,P.T.O
35 DC150118 1 BEARING,BALL,ANGULAR CONTACT
38 DC150120 1 BEARING,CYLINDER ROLLER
41 DC221206 1 RING,BEARING,P.T.O
47 DC100434 A/R SHIM,1MM
47 DC100435 A/R SHIM,1.2MM
47 DC100436 A/R SHIM,1.4MM
47 DC100437 A/R SHIM,1.6MM
47 DC100438 A/R SHIM,1.8MM
53 DC221208 1 FLANGE,P.T.O
59 DC140091 1 RING,SEAL,BEARING HOUSING TO T/CASE
65 DC140090 1 RING,SEAL,FLANGE TO P.T.O
71 DC140041 1 RING,SEAL,OUTPUT FLANGE TO P.T.O SHAFT
77 DC220531 1 FLANGE,OUTPUT TO P.T.O SHAFT
83 DC100019 1 NUT,OUTPUT FLANGE TO P.T.O SHAFT
89 DC140045 1 RING,SEAL,BEARING HOUSING TO T/CASE
95 DC100112 5 SCREW,BEARING HOUSING TO T/CASE
104 DC221207 1 GEAR,DRIVE,P.T.O
110 DC100433 1 NUT,DRIVE GEAR TO SHAFT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-61
SECTION 2B: ENGINE TIER 3
AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

26

20

17

11

14
5
8

P010827

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-62
SECTION 2B: ENGINE TIER 3
AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
5 DC221758 1 COMPRESSOR,LESS COUPLING (CLUTCH)
8 DC222004 1 PULLEY,AIRCON PUMP,11 GROOVE
11 DC260098 1 KIT,GASKET,DELIVERY & SUCTION PIPE
14 DC100667 4 SCREW,COMPRESSOR TO SUPPORT
17 DC221783 1 SUPPORT
20 DC100114 4 SCREW,SUPPORT TO CRANKCASE
23 DC221782 1 BRACKET,SUPPORT TO CRANKCASE
26 DC100382 4 SCREW,BRACKET TO SUPPORT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-63
SECTION 2B: ENGINE TIER 3
COOLING SYSTEM - DETAIL A

71
58
44
57
61 66
55
58 63 55
62 63 48
74
47
42
13
74 28
21 69 71
74 57 60
70 61 71 70
58
63 58 60

43 13 25
47
71 60
73
58 70

71
58
38 69
58
63 74 74

41
15 47 62
23

20
24 74
11 70

12

40 REFER TO GRILL KIT,


TIER 2 AND GRILL KIT,
TIER 3 IN THE FRAME
AND BODY SECTION
FOR CORRECT KIT.

68 76
77 59

39

77
68 TD0004490-D
516852405-H SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-64
SECTION 2B: ENGINE TIER 3
COOLING SYSTEM - DETAIL A

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 910366 2 SILICONE, P-SHAFT, RUBBER, SEAL LENGTH 980MM
11 216487 1 COOLER, AIR, CHARGE, BEHR
12 216471 1 RADIATOR
13 214194 4 CLAMP, HOSE
15 208884 1 GUARD, TOP, FAN
20 207200 1 GUARD, FAN, RHS
21 207199 1 GUARD, FAN, LHS
23 207005 1 SHROUD, FAN
24 207004 4 CLIP, SPRING
27 206523 2 MOUNTING, RUBBER, CAC-CHASSIS
28 206352 2 HOSE, INTERCOOLER
38 184320 1 BRACKET, RAD/CAC, RHS, BOTTOM
39 184276 1 BRACKET, RHS, SEAL, CAC, RAD
40 184275 1 BRACKET, LHS, SEAL, CAC, RAD
41 183405 1 MOUNTING, GUARD, FAN, RHS
42 183404 1 MOUNTING, GUARD, FAN, LHS
43 178681 1 BRACKET, RAD/CAC, LHS BOTTOM
44 178680 1 BRACKET, RAD/CAC, LHS TOP
47 173733 4 PLATE, SPACER, CAC
48 173595 1 GUARD, BREATHER, BEHR RAD
55 101309 4 WASHER, FENDER
57 100730 5 BOLT, HEX HD
58 100548 7 WASHER, HARDENED
59 100494 7 SCREW, HEX HD
60 100370 9 WASHER, HARDENED
61 100358 5 WASHER, FLAT
62 100314 4 NUT, NYLOC
63 100312 7 NUT, NYLOC
66 100200 2 BOLT, HEX HD
68 100193 8 SCREW, HEX HD
69 100090 4 SCREW, HEX HD
70 100085 14 SCREW
71 100083 5 SCREW
73 100080 6 BOLT
74 100064 14 WASHER, FLAT
76 100062 12 WASHER, FLAT
77 100061 16 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-65
SECTION 2B: ENGINE TIER 3
COOLING SYSTEM - DETAIL B

25
4 56
37 22 75
51

14
76
32 1
59 72
54 77 77

36
35 54 53 8
36 36 64
53 16
7
36
35

45
30
18
29 30
17 9
29 36
63 76 52
65 36 36
19
76 49 3
76
67
64 33
77 64 77
31
46
77 34
77
73 73
16
33 76
59
5
35

6 16

35

26

16

10 TD0004491-D
16 516852405-H SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-66
SECTION 2B: ENGINE TIER 3
COOLING SYSTEM - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DT5109 1 HOSE
3 218977 1 HOSE,T-ASSY,ENG HEATER
4 218796 1 CAP,STEEL, RADIATOR
5 218646 1 HOSE, RADIATOR, MIDDLE
6 218645 1 HOSE,MAKE-UP LINE,ENGINE
7 218644 1 HOSE,MAKE-UP LINE,EXP,TNK
8 218642 1 HOSE, RADIATOR, TOP
9 218035 1 CLAMP,T-BOLT
10 216965 1 HOSE,RADIATOR,BOTTOM
14 210813 1 SIGHT GLASS,HEADER TANK
16 208822 5 CLAMP,T-BOLT
17 208418 1 PIPE,BREATH,RAD-EXP TANK
18 208417 1 PIPE,BREATH,ENG-EXP TANK
19 208416 1 PIPE,MAKE-UP LINE
22 207098 1 FILLER, NECK SURGE TANK
25 206945 2 MOUNTING,RUBBER,SQUIGLY D#
26 206543 1 PIPE,RADIATOR,BOTTOM
29 203927 4 GROMMET
30 203923 2 GROMMET
31 203764 1 P CLIP
32 203680 2 P CLIP
33 203588 2 CLAMP,HOSE
34 201438 1 P CLIP
35 200092 4 CLAMP,HOSE
36 200062 7 CLAMP,HOSE
37 187503 1 TANK,HEADER
45 176341 1 BKT,REAR,BREATHER PIPE,SUPPLY
46 173984 1 BRKT,HOSE,ENGINE HEATHER
49 173592 1 BKT,BREATHER PIPE SUPP
51 140537 1 GASKET, SURGE TANK AS
52 130002 1 HOSE,PUSHLOCK LENGTH: 146MM
53 130001 2 HOSE,PUSHLOCK LENGTH: 105MM
54 120162 2 ADAPTOR
56 100953 6 CAPSCREW, SOC HD
59 100494 7 SCREW,HEX HD
63 100312 7 NUT,NYLOC,
64 100310 4 NUT,NYLOC
65 100238 1 SCREW, HEX HD
67 100198 2 SCREW, HEX HD
72 100081 2 SCREW,HEX HD
73 100080 6 BOLT
75 100063 6 WASHER,HARDENED
76 100062 12 WASHER,FLAT
77 100061 16 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-67
SECTION 2B: ENGINE TIER 3
FUEL SYSTEM KIT

41 16 7 38
28
44 27
44 19 43
37
25 27 4
1
43

35 6
40 18
22
43 14
23 12
11 20

21
24 26 3
17
30 11

32
2

15
44
37 9

15

10

42
39
13

29
42
34
15 31
42
8 36

33

28

TD0003992-A
512850404-F

872271 - B45D 6X6 ADT - FEB 2010 REV A

2B-68
SECTION 2B: ENGINE TIER 3
FUEL SYSTEM KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES SEE SEC 2B FOR BREAKDOWN
2 241401 1 HOSE
3 241372 1 HOSE
4 241451 1 HOSE
5 241354 1 HOSE
6 241353 1 HOSE
7 241162 1 HOSE
8 218667 1 FILTER,2000,FUEL SEE SEC 2B FOR BREAKDOWN
9 218601 1 SHIELD,ANTI-SPLASH,FUEL
10 218508 2 CLAMP,FUEL FILTER
11 218346 2 K-CLAMP,SMOOTH,DOUBLE
12 218345 1 K-CLAMP,SMOOTH,SINGLE
13 207693 1 FILTER,UNIT,FUEL-WATER SEE SEC 2B FOR BREAKDOWN
14 203588 1 CLAMP
15 201439 7 P CLIPS
16 201438 1 P CLIPS
17 186065 1 MTG,K-CLAMP,FUEL HOSES
18 130044 A/R FIRESLEEVE,-16
19 130044 A/R FIRESLEEVE,-16
20 130044 A/R FIRESLEEVE,-16
21 130044 A/R FIRESLEEVE,-16
22 130044 A/R FIRESLEEVE,-16
23 130044 A/R FIRESLEEVE,-16
24 130044 A/R FIRESLEEVE,-16
25 130044 A/R FIRESLEEVE,-16
26 130044 A/R FIRESLEEVE,-16
27 121451 2 ADAPTOR
28 120804 3 ELBOW
29 120781 1 ADAPTOR
30 120670 1 CONNECT
31 120667 1 ELBOW
32 120031 1 CONNECT
33 120924 2 CONNECT
34 100657 8 NUT,STOVER
35 100652 2 NUT,STOVER
36 100364 4 SCREW,HEX HD
37 100310 4 NUT, NYLOC
38 100198 2 SCREW, HEX HD
39 100085 4 SCREW,HEX HD
40 100083 2 SCREW, HEX HD
41 100080 1 SCREW,HEX HD
42 100064 16 WASHER,FLAT
43 100062 6 WASHER, FLAT
44 100061 5 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-69
SECTION 2B: ENGINE TIER 3
HANDLIFT PUMP & PRE-FILTER

TD0004783

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-70
SECTION 2B: ENGINE TIER 3
HANDLIFT PUMP & PRE-FILTER

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER SEE SEC 2B FOR FITMENT
2 DC260058 1 KIT, PRE-FILTER ELEMENT
3 DC140123 1 RING, SEAL
4 DC221232 1 BOWL, FILTER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-71
SECTION 2B: ENGINE TIER 3
DEPTH FUEL FILTER

7
4
5

8 19

11
12

10

13 2
15
4

16

14
13

12

19
17

18

P010784A

P010784A

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-72
SECTION 2B: ENGINE TIER 3
DEPTH FUEL FILTER

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218667 1 DEPTH FUEL FILTER SEE SEC 2B FOR FITMENT
2 NSI 1 HOUSING
3 221713 1 BOLT,LID
4 221714 2 WASHER
5 221651 1 O-RING
6 221715 1 LID
7 221726 1 BLEEDER ASSY
8 221716 2 NUT,LID
9 221704 1 SEAL,LID
10 224926 1 SPACER
11 221718 2 WASHER,FLAT
12 221705 2 SEAL,POST
13 221719 2 FILTER END
14 223994 1 ELEMENT
15 221742 1 TUBE,RETURN
16 223992 1 CLIP,RETAINING
17 223903 1 PLATE,DEFLECTOR
18 221717 1 SPRING,COMPRESSION
19 218508 2 CLAMP,FUEL FILTER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-73
SECTION 2B: ENGINE TIER 3
FUEL-WATER FILTER UNIT

1
7

4
P011201

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-74
SECTION 2B: ENGINE TIER 3
FUEL-WATER FILTER UNIT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER SEE SEC 2B FOR FITMENT
2 207694 1 ELEMENT,FUEL FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 2 CLAMP,FUEL FILTER
6 226385 1 KIT,LID AND GASKET
7 226386 1 KIT,T-HANDLE AND O-RING
8 221597 1 KIT,SEAL,SERVICE

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-75
SECTION 2B: ENGINE TIER 3
EXHAUST KIT

35 36
2
15

17
36 36 35 25

48
24

3
46 18
20 48
47
14 48 26
16 20
20 19
48
36
14

20

45
39
23

TD0005577
514850403-C SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-76
SECTION 2B: ENGINE TIER 3
EXHAUST KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 218504 1 CLAMP
3 218501 1 PIPE,FLEX,EXH,S/S,BRAIDED
6 218435 1 CAP,SHIELD,SILENCER
14 216960 2 CLAMP
15 216353 1 STACK,EXHAUST
16 216225 1 PIPE,EXH,INTERIM
17 216224 1 EXH,MANIFOLD
18 216105 1 SILENCER,SQUARE
19 208718 1 PIPE,FLEX,EXHAUST
20 208717 4 CLAMP,SEAL,RIKER
23 187594 1 BASE,SILENCER,DINEX
24 187593 1 CLAMP,TOP,SILENCER
25 178947 1 BKT,STACK,RECT,SILENCER
26 178880 4 PLT,TIE DOWN,CLAMP
35 100670 2 U BOLT,CLAMP
36 100657 10 NUT,STOVER
39 100370 4 WASHER,HARDENED
45 100089 6 SCREW
46 100086 2 SCREW, HEX HD
47 100085 4 SCREW
48 100064 14 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-77
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL A

41
38
42
38

38
42

42
12
38
42
10
38

11
44
38

38
38
42 42

TD0004493-B
514850403-C SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-78
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
7 218425 1 SHIELD,HEAT,RECT,SIL,OULET
8 218424 1 SHIELD,HEAT,RECT,SIL,D/STACK
10 218422 1 SHIELD,HEAT,RECT,SIL,RHS
11 218421 1 SHIELD,HEAT,RECT,SIL,LHS
12 218420 1 SHIELD,HEAT,RECT,SIL,STACK
38 100424 47 WASHER,HARDENED
41 100211 8 BOLT
42 100210 23 BOLT
44 100111 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-79
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL B

30 41
34
32 38
30 33

28 38
28
37 1
41 12

38
31

38
12
37 29
38
48 41
37
45 38
27
41 22

38 38
43

40
21
38
42
42
38
42 38

38

40
5
38

38
37 4

TD0004494-B
514850403-C SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-80
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218911 1 SHIELD,HEAT,RHS HOSES
4 218488 1 SHIELD,HEAT,INTERM,BOTM
5 218487 1 SHIELD,HEAT,INTERM,TOP
9 218423 1 SHIELD,HEAT,RECT,SIL,DECAL
13 218345 2 K-CLAMP,SMOOTH,SINGLE
21 208406 1 SHIELD,HEAT,EXH,MANIFOLD
22 208405 1 SHIELD,HEAT,TURBO
27 178038 1 MTG,EXT,MID,SHIELD,TURBO
28 178015 2 SHIM,BKT,RHS,T/SHIELD
29 176974 1 BKT,MID,SHIELD,TURBO
30 176973 1 BKT,RHS,SHIELD,TURBO
31 176972 1 BKT,LHS,SHIELD,TURBO
32 160510 1 CLAMP,ALUM-18MM STEEL TUBING
33 101309 2 WASHER,FENDER
34 100731 2 SCREW
37 100655 9 NUT,STOVER
40 100362 3 BOLT
43 100209 2 SCREW,HEX HD
45 100089 6 SCREW
48 100064 14 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-81
SECTION 2B: ENGINE TIER 3
BIN HEATING KIT (OPTION)

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

51
47

6 5

2 4
8
43 9
54 26 15 2 49
36 36
12
12
36 36
59
59 8 10
44
2
35
1 14
15 35
44
35
61 14 41
35
42
36
12
25 53
36
54 16
59 8 54
2 40 56
34 18 59 59
34 33 33 28 60
59 18 29
44 27
13
54
18 21 59
3 59
2 44
48
21 47 39
47 10
45 18
52 8
58 36
61 12
47 36
17
11 50
46 31
32
30
46 31
17 19 45

TD0005722-0
264801-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-82
SECTION 2B: ENGINE TIER 3
BIN HEATING KIT (OPTION)

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 264801 1 KIT,BIN HEATING
1 218675 1 HEAT,SHIELD
2 218449 5 SEALCLAMP
3 218344 1 EXHAUST,FLEX
4 218011 1 FLEX,TOP
5 217105 1 GUARD,ASSY,TOP
6 214263 1 STACK
7 208478 1 ASSY,MID SECT
8 208099 3 FLANGE STAINLESS
9 208097 1 ASSY,TOP SECT
10 208095 1 MTG,BKT
11 207296 5 SPRING,SUSP PLT
12 207229 3 ASSY, FLEX, SWIVEL
13 207214 2 LINING,FLEX SUP
14 201666 9 SPRING
15 201212 3 CLAMP,EXHAUST
16 186475 3 SPACER
17 186474 1 ROOF,GUIDE
18 186382 4 SHIM,CLAMP
19 186145 1 BKT,GUIDE,OSCILLATION
20 186144 1 GUIDE
21 186143 2 CLAMP,GUIDE
25 186075 1 SUPPORT,ARTIC
26 184413 1 SUPPORT,TOP
27 183413 1 SUPPORT,FLEX,BOT
28 183410 1 SUPPORT,FLEX,TOP
29 182592 1 CIVER,F/OSCIL
30 178627 2 SHIM,R/CHASSIS
31 178259 8 WASHER
32 178020 1 MTG,PLT,LOWER
33 176964 2 CLAMP,FLEX
34 176346 4 SHIM,ARTIC SUP
35 162456 18 WASHER,SPRING RET
36 140622 6 SEAL RING
39 101023 5 BOLT,HEX HD
40 100945 2 SCREW,HEX HD
41 100797 3 BOLT,HEX HD
42 100730 4 BOLT,HEX HD
43 100670 1 U BOLT,CLAMP
44 100657 19 NUT,CLEVELOC
45 100655 6 NUT,STOVER
46 100654 10 NUT,STOVER
47 100424 13 WASHER,HARDENED
48 100362 2 BOLT
49 100284 3 NUT,HEXAGON
50 100211 4 BOLT
51 100210 7 BOLT
52 100111 2 SCREW,HEX HD
53 100094 6 BOLT,HEX HD
54 100089 8 SCREW
56 100083 1 SCREW, HEX HD
58 100077 2 SCREW,HEX HD
NOTE: CONTD. ON15
59 100064 NEXT PAGE.
WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-83
SECTION 2B: ENGINE TIER 3
BIN HEATING KIT (OPTION) - CONTD

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

51
47

6 5

2 4
8
43 9
54 26 15 2 49
36 36
12
12
36 36
59
59 8 10
44
2
35
1 14
15 35
44
35
61 14 41
35
42
36
12
25 53
36
54 16
59 8 54
2 40 56
34 18 59 59
34 33 33 28 60
59 18 29
44 27
13
54
18 21 59
3 59
2 44
48
21 47 39
47 10
45 18
52 8
58 36
61 12
47 36
17
11 50
46 31
32
30
46 31
17 19 45

TD0005722-0
264801-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-84
SECTION 2B: ENGINE TIER 3
BIN HEATING KIT (OPTION) - CONTD

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
60 100062 1 WASHER,FLAT
61 100061 6 WASHER,FLAT

**NOTE:
DECAL 214427 x 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-85
SECTION 2B: ENGINE TIER 3
NON BIN HEATING KIT

5 1

TD0003998-A
263220-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-86
SECTION 2B: ENGINE TIER 3
NON BIN HEATING KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 263220 1 KIT,NON BIN HEATING
1 184842 1 PLT,OSCIL,NON-B/H
2 182593 1 COVER,F/OSCIL,NON BIN HEATING
3 100731 2 SCREW
4 100657 2 NUT,STOVER
5 100089 5 SCREW
6 100064 7 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-87
SECTION 2B: ENGINE TIER 3
AIR INTAKE KIT

2
11

10

1
4
9
13
3 14
7
14

6
20
17
8
12
17
18

19
16

16
5
22

21

17 15

TD0005493-0
512850402-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-88
SECTION 2B: ENGINE TIER 3
AIR INTAKE KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 290325 1 CLEANER,AIR,TWO INLET SEE SEC 2B FOR BREAKDOWN
2 290145 2 PRE-CLEANER SEE SEC 2B FOR BREAKDOWN
3 216242 2 MTG,BAND,2 PIECE,AIR CLEANER
4 208403 1 PIPE,AIR INTAKE
5 206785 1 CLAMP,AIR INTAKE PIPE
6 206659 1 VACUATOR,A/CLEANER
7 206561 1 CONNECT,CONCERTINA,AIR INLET
8 205074 1 VALVE,DRAIN
9 203537 1 CLAMP,T-BOLT
10 203535 1 CLAMP,T-BOLT
11 201664 1 RUBBER ELBOW
12 200653 1 CABLE TIE
13 200466 1 INFORMER
14 200085 2 CLAMP,HOSE
15 178617 1 SUPPORT BKT,AIR INTAKE
16 100548 4 WASHER,HARDENED
17 100424 10 WASHER,HARDENED
18 100316 4 NUT,NYLOC
19 100312 2 NUT,NYLOC
20 100210 4 BOLT
21 100209 2 SCREW,HEX HD
22 100083 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-89
SECTION 2B: ENGINE TIER 3
AIR CLEANER ASSY

5
TD0005362

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-90
SECTION 2B: ENGINE TIER 3
AIR CLEANER ASSY

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 290325 1 AIR CLEANER ASSY,TWO INLET SEE SEC 2B FOR FITMENT
2 221379 1 ELEMENT,PRIMARY ASSY
3 221378 1 ELEMENT,SAFETY ASSY
4 221377 1 COVER,ASSY
5 220993 1 O-RING,RUBBER
6 206659 1 VACUATOR VALVE
7 205074 1 VALVE,DRAIN

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-91
SECTION 2B: ENGINE TIER 3
PRE-CLEANER ASSY

TD0004762

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-92
SECTION 2B: ENGINE TIER 3
PRE-CLEANER ASSY

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 290145 1 PRE-CLEANER ASSY, 7 INCH SEE SEC 2B FOR FITMENT
2 202860 1 BOWL, PRE-CLEARNER

872271 - B45D 6X6 ADT - FEB 2010 REV A


2B-93
872271 - B45D 6X6 ADT - FEB 2010

2B-94
SECTION 3: DRIVETRAIN

872271 - B45D 6X6 ADT - FEB 2010


3-1
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

TD0004000-E
514850410-E

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-2
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
8 223816 1 FILTER, FUEL
9 208550 2 COVER, ALLUMINIUM, ENG MOUNTING
10 208519 2 MOUNTING, ENGINE, FRONT
11 203923 1 GROMMET
12 201420 1 P-CLIPS
13 201419 1 P-CLIP
14 200062 2 CLAMP, HOSE
15 191423 1 T/MISS
16 186948 1 BKT, TRANS CONNECT PROTECTOR
17 186156 4 WASHER, SPEC, T/MISSION MOUNTING
18 186155 2 WASHER, SPEC, ENG MOUNTING
19 178586 2 SPACER, T/MISSION MOUNTING
20 178583 1 MOUNTING, RHS, ENG-T/MISSION
21 178582 1 MOUNTING, LHS, ENG-T/MISSION
22 178034 4 SHIM
23 176544 2 PLATE, TWO HOLE WASHER
24 162404 2 WASHER
27 161709 2 MOUNTING, TRANSMISSION
28 130001 1 HOSE, PUSHLOCK
29 122140 2 ELBOW
30 121314 1 ADAPTOR
31 121275 1 MALE
33 101073 4 CAPSCREW, SOC HD
34 101072 12 CAPSCREW, SOC HD
35 101071 8 CAPSCREW, SOC HD
37 100536 12 WASHER, HARDENED
38 100310 2 NUT, NYLOC
39 100238 1 SCREW, HEX HD
40 100148 8 WASHER, FLAT
41 100080 2 BOLT
42 100061 2 WASHER, FLAT
43 100010 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-3
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL B

TD0004001-E
514850410-E

872271 - B45D 6X6 ADT - FEB 2010 REV A

3-4
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL B

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 AL160282 1 PLATE, WEAR
2 AL160281 1 ADAPTOR, FLEXPLATE
3 AL160280 3 FLEXPLATE
4 AL160279 1 ASSY, FLEXPLATE
5 AL100047 12 BOLT
6 AL100046 12 BOLT
7 AL100003 12 BOLT
15 191423 1 T/MISS
25 161877 12 BUSH
26 161874 12 SPACER, STRETCH BOLT
32 120336 1 PLUG, HEX HD
36 101038 12 BOLT, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-5
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN HOUSING

21

27
30
28
22
29

32

19

33

20

23

TD0003545-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-6
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN HOUSING

GROUP 01-833
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 262870 1 C3/C4 CLUTCH MODULE ASSY
19 AL160566 8 PLATE, C5 CLUTCH FRICTION
20 AL160567 9 PLATE, C5 CLUTCH REACTION
21 AL100004 3 BOLT
22 AL210067 3 BRACKET, SHIPPING
23 AL160867 1 HOUSING ASSY, MAIN
27 AL200426 1 SPEED SENSOR ASSY
28 AL140001 1 O-RING
29 AL170002 1 BRACKET, SPEED SENSOR
30 AL160745 1 BOLT
32 AL100008 1 SCREW
33 AL100002 14 BOLT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-7
SECTION 3: DRIVETRAIN
TRANSMISSION, FILL TUBE

3 6

P010132

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-8
SECTION 3: DRIVETRAIN
TRANSMISSION, FILL TUBE

GROUP 02-628
I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
3 AL140009 1 SEAL, FILL TUBE
4 AL200274 1 TUBE, OIL FILL
5 AL200273 1 INDICATOR, OIL LEVEL
6 AL170001 1 BRACKET, OIL FILL TUBE
7 AL100023 1 SCREW, TAPPING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-9
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN SHAFT

P004984

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-10
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN SHAFT

GROUP 05-601
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 AL160076 A/R SHIM, SELECTIVE, 0.27MM (0.01 INCH)
1 AL160077 A/R SHIM, SELECTIVE, 0.54MM (0.02 INCH)
1 AL160078 A/R SHIM, SELECTIVE, 0.81MM (0.03 INCH)
1 AL160079 A/R SHIM, SELECTIVE, 1.08MM (0.04 INCH)
1 AL160080 A/R SHIM, SELECTIVE, 1.35MM (0.05 INCH)
1 AL160081 A/R SHIM, SELECTIVE, 1.62MM (0.06 INCH)
1 AL160082 A/R SHIM, SELECTIVE, 1.89MM (0.07 INCH)
2 AL150004 1 BEARING ASSY, THRUST
4 AL200003 1 RING, RETAINING EXTERNAL
5 AL160085 1 GEAR, P2 SUN
6 AL160568 1 SPACER, BEARING
7 AL160827 1 SHAFT, MAIN

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-11
SECTION 3: DRIVETRAIN
TRANSMISSION, FLANGE

19
12

20 21

TD0005204-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-12
SECTION 3: DRIVETRAIN
TRANSMISSION, FLANGE

GROUP 08-801
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 191140 1 FLANGE, 4500 ORS, KV180
2 221731 1 FLANGE, HD4560 SERATED, EXTENDED
3 AL200235 1 COVER, DUST, YOKE
4 100925 4 SCREW, HEX HD DURLOCK
12 AL 140010 1 O-RING, ID 75.88MM
19 AL140030 1 O-RING, ID 12.29MM
20 AL210022 1 PLATE, RETAINING
21 AL100048 1 BOLT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-13
SECTION 3: DRIVETRAIN
TRANSMISSION, FRONT SUPPORT & OIL PUMP

4
5 7

8
9

11

12 13
6

18
17

19
14

2
25
26 1 22

24 23

TD0003559A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-14
SECTION 3: DRIVETRAIN
TRANSMISSION, FRONT SUPPORT & OIL PUMP

GROUP 10-609
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 AL100020 7 BOLT
2 AL100002 7 BOLT
4 AL140012 1 O-RING
5 AL140094 1 SEAL, OIL, DOUBLE LIP
6 AL100020 8 BOLT
7 AL200420 1 HOUSING ASSY, PUMP
8 AL160087 1 BUSHING
9 AL160088 1 HOUSING, PUMP
11 AL260119 1 GEAR SET, CYCLOIDAL
12 AL160790 1 BUSHING
13 AL160089 1 PLATE, WEAR
14 AL100004 14 BOLT
17 AL160093 1 SLEEVE, GROUND
18 AL160095 1 SUPPORT, FRONT ASSY
19 AL160094 2 PIN, DOWEL
22 AL210003 1 SPRING
23 AL150060 1 BALL
24 AL160098 1 PIN, DOWEL
25 AL260018 1 KIT, SEALRING KIT CONTAINS 3 SEAL RINGS.
26 AL150008 1 BEARING ASSY, ROLLER

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-15
SECTION 3: DRIVETRAIN
TRANSMISSION, P1 PLANETARY

13

14

9
6

10
11
12
10

P004987

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-16
SECTION 3: DRIVETRAIN
TRANSMISSION, P1 PLANETARY

GROUP 14-1005
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
2 AL160068 1 RING, RETAINING, INTERNAL
4 AL160043 1 RING, RETAINING
5 178192 1 RING, P3 INDEXING
6 AL160508 6 SPINDLE, P1 PLANETARY
7 AL260081 1 CARRIER/BUSHING ASSY, P1
9 AL160570 1 BUSHING, P1 CARRIER
10 AL160069 12 WASHER, P1 THRUST
11 AL260021 1 GEAR SET, P1 PINION
12 AL150064 12 BEARING ASSY, ROLLER
13 AL160101 1 BEARING ASSY, THRUST
14 AL160103 1 GEAR, RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-17
SECTION 3: DRIVETRAIN
TRANSMISSION, P2 PLANETARY

14

8
13

9
12

10

11

9 P004988

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-18
SECTION 3: DRIVETRAIN
TRANSMISSION, P2 PLANETARY

GROUP 15-512
I Pin Series
T Q
E PART No. T DESCRIPTION From: REMARKS
M Y To:
2 AL160068 1 RING, RETAINING, INTERNAL
4 AL160043 1 RING, RETAINING
5 174605 1 RING, P3 INDEXING
6 AL160747 1 ASSY, CARRIER/ BUSHING, P1
9 AL160070 8 WASHER, P2 PINION THRUST
8 AL160571 1 BUSHING
10 AL150010 8 BEARING ASSY, ROLLER
11 AL260023 1 SET, GEAR, P2 PINION
12 AL160509 4 SPINDLE, P2 PLANETARY
13 AL160107 1 BEARING ASSY, THRUST
14 AL160075 1 GEAR, PLANETARY RING, P3

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-19
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 1

11
8
12
43
44 46
42
45
40

7
30
28

6 2
29
4 27
5 25
24
36 23
35 21
19
18
3 16

47
57
62
54
63
48 49 64
65
56 53
50
67
52
66 68
51 69
70
71
90 92
91 72
61 73
74
59
85 87 89
86
88 75
76

80 82 60
81 84
83
79
78 77

TD0003551-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-20
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 1

GROUP 16-1848
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 AL160838 1 CONTROL VALVE ASSY
2 AL260107 1 KIT, SUCTION FILTER ASSY
3 AL200208 1 GASKET, FILTER
4 AL200315 1 SUCTION FILTER & SEAL ASSY
5 AL200427 1 FILTER, SUCTION
6 AL160824 1 SEAL, FACE
7 AL100118 3 BOLT, FLANGE HD
8 AL200428 1 HARNESS, INTERNAL WIRING
12 AL140093 1 O-RING, FLEX
16 AL200095 1 SENSOR, TEMPERATURE OIL
18 AL200181 1 CONNECT, 2-WAY
19 AL200048 2 TERMINAL, SOCKET
21 AL200049 1 LOCK, SECONDARY
23 AL200168 1 LOCK, SECONDARY, TPA
24 AL200048 3 TERMINAL, SOCKET
25 AL200167 1 CONNECT PLUG, 3-WAY
27 AL200031 2 TERMINAL, SOCKET
29 AL200307 1 CONNECT, 2-WAY
30 AL200433 1 PLATE, HARNESS CHANNEL
35 AL200434 1 PLUG CONNECT ASSY, 2-WAY
36 AL200434 1 PLUG CONNECT ASSY, 2-WAY
38 AL200434 1 PLUG CONNECT ASSY, 2-WAY
40 AL200046 2 TERMINAL, PIN
42 AL200045 1 CONNECT, 2-WAY
43 AL200434 1 PLUG CONNECT ASSY, 2-WAY
44 AL200434 1 PLUG CONNECT ASSY, 2-WAY
45 AL200434 1 PLUG CONNECT ASSY, 2-WAY
46 AL100108 3 BOLT, SHOULDER
47 AL200436 1 BRACKET, SOLENOID, RH
48 AL100032 2 BOLT, FLANGE HD
49 AL160064 3 SEAL, FACE
50 AL210070 2 SPRING, ACCUMULATOR
51 AL160649 2 PLUG, ACCUMULATOR
52 AL160649 2 PLUG, ACCUMULATOR
53 AL210070 2 SPRING, ACCUMULATOR
54 AL200437 1 PRESSURE SWITCH ASSY
56 AL200439 1 BRACKET, SOLENOID, LH
57 AL100022 12 BOLT, FLANGE HD
59 AL160841 1 SOLENOID BODY ASSY, VALVE & PIN
60 AL160842 1 BODY, SOLENOID VALVE
61 AL160843 1 PIN, DOWEL
62 AL200463 1 SOLENOID, TCC, VARIABLE BLEED
63 AL140096 1 O-RING
64 AL140070 1 O-RING
65 AL160844 1 VALVE, TCC
66 AL200438 1 SPRING, TCC
67 AL200461 1 SOLENOID, PCS1, VARIABLE BLEED
68 AL140096 1 O-RING
69 AL140070 1 O-RING
70 AL160845 1 VALVE, PCS1
71 AL200465 1 SPRING, TRIM
72 AL200461 1 SOLENOID, PCS2, VARIABLE BLEED
73 AL140096 1 O-RING
74 AL140070 1 O-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-21
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 1 (CONTD)

11
8
12
43
44 46
42
45
40

7
30
28

6 2
29
4 27
5 25
24
36 23
35 21
19
18
3 16

47
57
62
54
63
48 49 64
65
56 53
50
67
52
66 68
51 69
70
71
90 92
91 72
61 73
74
59
85 87 89
86
88 75
76

80 82 60
81 84
83
79
78 77

TD0003551-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-22
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 1 (CONTD)

GROUP 16-1848
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
75 AL160845 1 VALVE, PCS2
76 AL210465 1 SPRING, TRIM
77 AL160596 1 CLIP, SPRING RETAINING
78 AL160846 1 VALVE, DIAGNOSTIC
79 AL210073 1 SPRING, DIAGNOSTIC
80 AL200463 1 SOLENOID, PCS3, VARIABLE BLEED
81 AL140070 1 O-RING
82 AL140096 1 O-RING
83 AL160845 1 VALVE, PCS3
84 AL200465 1 SPRING, TRIM
85 AL200463 1 SOLENOID, PCS4, VARIABLE BLEED
86 AL140070 1 O-RING
87 AL140096 1 O-RING
88 AL160845 1 VALVE, PCS4
89 AL200465 1 SPRING, TRIM
90 AL200463 1 SOLENOID, PCS3, VARIABLE BLEED
91 AL140070 1 O-RING
92 AL140096 1 O-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-23
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 2

93
93
99
94 98 99
94 97 98
96 103
97
128 96100 103
124 100 102
128 104
132 120 124 104 101 102
132 120 101
111 172
111 172
107
107
106
105 106 110
105 109 110
129 112 108 109
130 129 112 108
130125
131
131 125 114
126 114
127 126 115 113
121 116 113
127 121 116 115
122
123 122
123

117 136
117 136
118 133
118 133
119
119

135
134 135
134

137137

139
139
139
139

148 148

149 149
147 147
150 150

151 151 143143144144 142


142 141
141

146 146
173
173
174
174

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-24
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 2

GROUP 16-1848
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
93 AL160866 1 PLATE, SOLENOID SEPERATOR
94 AL100021 2 BOLT, FLANGE HD
96 AL160065 1 PIN, RETAINING
97 AL160124 1 VALVE, CONVERTER FLOW
98 AL210015 1 SPRING
99 AL160115 1 STOP, VALVE
100 AL160065 1 PIN, RETAINING
101 AL160125 1 VALVE, LUBE REGULATOR
102 AL210007 1 SPRING
103 AL160116 1 STOP, VALVE
104 AL160065 1 PIN, RETAINING
105 AL160848 1 VALVE, MAIN REGULATOR
106 AL210008 1 SPRING
107 AL160117 1 STOP, VALVE
108 AL160849 1 VALVE, MAIN CONTROL
109 AL210074 1 SPRING
110 AL160596 1 CLIP, SPRING RETAINING
111 AL160128 1 PIN, RETAINING
112 AL200082 1 SOLENOID ASSY, FORWARD
113 AL140008 1 O-RING
114 AL140020 1 O-RING
115 AL160850 1 BODY, CONTROL VALVE
116 AL160129 1 PIN, SPRING
117 AL160851 1 VALVE, C2 LATCH
118 AL210081 1 SPRING
119 AL160852 1 STOP, VALVE
120 AL160065 1 PIN, RETAINING
121 AL160131 1 VALVE, EXHAUST BACKFILL
122 AL210011 1 SPRING
123 AL160120 1 STOP, VALVE
124 AL160065 1 PIN, RETAINING
125 AL160853 1 VALVE, C1 LATCH
126 AL210081 1 SPRING
127 AL160852 1 STOP, VALVE
128 AL160065 1 PIN, RETAINING
129 AL160133 1 VALVE, CONVERTER REGULATOR
130 AL210013 1 SPRING
131 160874 1 STOP, VALVE
132 AL160065 1 PIN, RETAINING
133 AL100108 2 BOLT, SHOULDER
134 AL200466 1 SENSOR ASSY, OIL LEVEL
135 AL200166 4 FERRULE, VITON®
136 AL160854 1 PLATE, SEPARATOR
137 AL200440 1 GASKET, CHANNEL PLATE
139 AL160123 2 PIN, DOWEL
140 AL160573 1 PLATE, CHANNEL
141 AL120005 1 PLUG ASSY, OIL DRAIN
142 AL140019 1 O-RING
143 AL120002 9 PLUG ASSY, PRESSURE TAP
144 AL140003 1 O-RING
146 AL160139 2 COVER, FILTER
147 AL260130 1 KIT, FILTER, 4" SUMP ALSO INCLUDES ITEM 142
148 NSI 2 FILTER
149 AL140018 2 O-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-25
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 2 (CONTD)

93

99
94 98
97
96 103
100
128 124 102
104
132 120 101

111 172
107
106
105 110
109
129 112 108
130
131 125
126 114
127 115 113
121 116
122
123

117 136
118 133
119

135
134

137

139
139

148

149
147
150

151 143 144 142 141

146
173
174

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-26
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE - PART 2 (CONTD)

GROUP 16-1848
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
150 AL140097 2 O-RING
151 AL200059 2 GASKET, FILTER HEAD
172 AL200061 1 GASKET, CASE
173 AL100139 9 BOLT, FLANGE HD
174 AL100136 34 BOLT, FLANGE HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-27
SECTION 3: DRIVETRAIN
TRANSMISSION, OIL COOLER

3
4
11
9

2
1 10

2
1

TD0005726

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-28
SECTION 3: DRIVETRAIN
TRANSMISSION, OIL COOLER

GROUP 20-662
I Q Pin Series
T PART No. T DESCRIPTION REMARKS
E Y From:
M To:
1 120336 3 PLUG, SCREW
2 AL140052 3 O-RING
3 AL200229 1 GASKET, JUMPER MANIFOLD
4 AL160542 1 MANIFOLD, JUMPER
9 AL100027 3 BOLT
10 AL100140 1 BOLT
11 AL120020 2 PLUG ASSY, COOLER PORT
11 AL140107 1 O-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-29
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER

2
3
7

9 10 11
12

5
13

17
14
18

19 16
20
22
23
24
25

27 28 15

29
30
26
31 32

33

36
34

TD0003563-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-30
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER

GROUP 21-926
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
2 AL120026 1 PLUG, CONVERTER END
3 AL140022 1 O-RING
5 AL100034 36 NUT
7 AL160574 1 COVER ASSY, CONVERTER
9 AL160144 1 BUSHING
10 AL140113 1 SEALRING, LOCKUP PISTON
11 AL160785 1 PISTON ASSY, LOCKUP
12 AL140114 1 SEALRING, LOCKUP PISTON
13 AL200299 1 DAMPER ASSY
14 AL160149 1 BACKPLATE, LOCKUP CLUTCH
15 AL100036 44 BOLT
16 AL150011 1 NO.1 THRUST BEARING ASSY
17 AL260026 1 TURBINE ASSY
18 AL160162 1 SEALRING, TURBINE HUB
19 AL150012 1 NO.2 THRUST BEARING ASSY,
20 AL160150 1 WASHER, TANGED, THRUST BEARING
22 AL160151 1 RING, RETAINING
23 AL160152 1 RETAINER, THRUST BEARING
24 AL160153 1 WASHER, STATOR THRUST, FRT
25 AL150013 1 RACE, STATOR
26 AL210014 13 SPRING, STATOR
27 AL160154 13 ROLLER, STATOR
28 AL160155 1 STATOR AND CAM ASSY
29 AL160158 A/R SHIM, CONVERTER, 0.27 mm
29 AL160157 A/R SHIM, CONVERTER, 0.48 mm
29 AL160156 A/R SHIM, CONVERTER, 0.711 mm
30 AL160159 1 RACE, TANGED, THRUST BEARING
31 AL160160 1 NO.3 THRUST BEARING ASSY
32 AL140023 1 O-RING
33 AL160161 1 RACE, LIPPED, THRUST BEARING
34 AL160748 1 PUMP ASSY, CONVERTER
36 AL100035 36 BOLT, T-HEAD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-31
SECTION 3: DRIVETRAIN
TRANSMISSION, ROTATING CLUTCH

10 11

7 12 13
14
23

24 16 17
25 19
26
21
27
22
28
18
29

30 31 20
30
35

36 32
37

36
34
33
38

40

24 39

41
36

24
P010256

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-32
SECTION 3: DRIVETRAIN
TRANSMISSION, ROTATING CLUTCH

GROUP 25-545
I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 AL100005 1 BOLT
2 AL160055 A/R SHIM, TURBINE 4.000 mm
2 AL160056 A/R SHIM, TURBINE 4.203 mm
2 AL160057 A/R SHIM, TURBINE 4.381 mm
2 AL160058 A/R SHIM, TURBINE 4.559 mm
2 AL160059 A/R SHIM, TURBINE 4.736 mm
2 AL160060 A/R SHIM, TURBINE 4.914 mm
2 AL160061 A/R SHIM, TURBINE 5.092 mm
2 AL160062 A/R SHIM, TURBINE 5.270 mm
2 AL160063 A/R SHIM, TURBINE 5.448 mm
4 AL140002 1 O-RING
5 AL160793 1 SHAFT ASSY, TURBINE
8 AL160001 1 BUSHING, TURBINE SHAFT
9 AL160045 1 SEALRING KIT Kit Contains 3 x Seal Rings
10 AL160014 1 DRUM, ROTATING CLUTCH
11 AL150003 1 BEARING, THRUST
12 AL260008 1 HUB ASSY, ROTATING CLUTCH
13 AL160002 1 BUSHING, ROTATING CLUTCH HUB
15 AL150004 1 BEARING, THRUST
16 AL160044 1 RING, TURBINE SHAFT RETAINING
17 AL140110 1 SEALRING, C2 PISTON
18 AL140111 1 SEALRING, C1 PISTON
19 AL160049 1 SEALRING, EXTERNAL, LIP TYPE
20 AL160028 1 PISTON, C2
21 AL260014 1 SPRING ASSY, C2
22 AL160036 1 PLATE, C2 SPRING
23 AL160005 3 RING, RETAINING, INTERNAL
24 AL160046 1 SEALRING, C1 PISTON
25 AL160769 1 PISTON, C1
26 AL200215 1 SPRING ASSY, C1
27 AL160770 1 PISTON, BALANCE, ROTATING CLUTCH
28 AL140115 1 SEALRING, ROTATING CLUTCH PISTON
29 AL160004 2 RING, RETAINING
30 AL160030 1 PLATE, C1 CLUTCH PRESSURE
31 AL160575 7 PLATE, C1 FRICTION
32 AL160576 6 PLATE, C1 REACTION
33 AL160022 1 BACKPLATE, C2 CLUTCH
34 AL160004 1 RING, RETAINING, EXTERNAL
35 AL160768 1 HUB, C1 DRIVE
36 AL150005 3 BEARING, THRUST
37 AL160864 1 HUB, C2 DRIVE
38 AL160577 7 PLATE, C2 REACTION
39 AL160578 7 PLATE, C2 FRICTION
40 AL160033 1 BACKPLATE, C2 CLUTCH
41 AL200009 1 GEAR ASSY, SUN

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-33
SECTION 3: DRIVETRAIN
TRANSMISSION, CONVERTER HOUSING

7
9
5
10 6

TD0005013

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-34
SECTION 3: DRIVETRAIN
TRANSMISSION, CONVERTER HOUSING

GROUP 34-543
I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 AL120004 1 VENT ASSY, OIL
3 AL160019 1 HOUSING, CONVERTER
4 AL200446 1 SENSOR ASSY, SPEED
5 AL140001 1 O-RING
6 AL170003 1 RETAINER, SPEED SENSOR
7 AL160745 1 BOLT, SELF LOCKING
9 AL200007 1 GASKET, CONVERTER HOUSING
10 AL100002 25 BOLT
11 161877 12 INSERT NOT ILLUSTRATED

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-35
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

17
19
20
21
22

4 23
5 24
25
7
8
26
9

10
11
12
13
14
15
16

67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
63 87
29 30 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59

35 60
33 36 42 94
32 43 96
44 97
34
95

TD0003625

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-36
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936
I Pin Series
T Q
E PART No. T DESCRIPTION From: REMARKS
M Y To:
1 AL200093 1 GASKET, STATOR HOUSING
4 AL210026 1 SHAFT ASSY, OUTPUT
5 AL160001 1 BUSHING
7 AL160043 1 RING, RETAINING, INTERNAL
8 174605 1 RING, P3 INDEXING
9 AL160904 1 CARRIER KIT, P3 PLANETARY
10 AL210024 1 SPACER, OUTPUT
11 AL160041 1 RING, RETAINING, EXTERNAL
12 AL160510 4 SPINDLE, P3 PLANETARY PINION
13 AL100009 4 WASHER, P3 THRUST
14 AL200010 1 GEAR SET, P3 PINION
15 AL150001 8 BEARING ASSY, ROLLER
16 AL100010 4 WASHER, P3 THRUST
17 AL150002 1 BEARING ASSY, ROLLER
19 AL160042 1 RING, RETAINING, EXTERNAL
20 AL160903 1 SPRING AND RETAINER ASSY
21 AL160902 1 PISTON, C5 CLUTCH
22 AL140112 1 SEALRING, EXTERNAL
23 AL160050 1 SEALRING, INTERNAL LIP-TYPE
24 AL150006 1 CUP, ROLLER BEARING
25 AL160901 1 STATOR HOUSING, RETARDER
26 AL140053 1 O-RING
27 AL160485 2 SEALRING, ROTATING
28 AL200277 1 GASKET, RETARDER HOUSING
29 AL260071 1 ROTOR ASSY
30 AL160485 1 SEALRING, RETAINING, INTERNAL
32 AL160053 2 RING, RETAINING, INTERNAL
33 AL120006 1 PLUG, CONVERTER END
34 AL140022 1 O-RING
35 AL210056 1 SPRING, VALVE
36 AL160530 1 VALVE, RETARDER
37 AL160483 1 PIN, SPRING
38 AL160900 1 HOUSING ASSY, PLUG & RETARDER
39 AL120003 1 PLUG, TACHOGRAPH
40 AL100011 1 WASHER
42 AL200226 1 GASKET, RETARDER HOUSING COVER
43 AL160529 1 COVER, RETARDER HOUSING
44 AL100109 1 BOLT, FLANGE HD
45 AL200184 1 SENSOR ASSY, TEMPERATURE
46 AL140060 1 O-RING
47 AL160499 1 RETAINER, TEMPERATURE SENSOR
48 AL160745 1 BOLT, SELF LOCKING
49 AL120021 1 PLUG, VALVE
50 AL160053 1 RING, RETAINING, INTERNAL
51 AL150006 1 CUP, ROLLER BEARING
52 AL100109 1 BOLT, FLANGE HD
53 AL200449 1 SENSOR ASSY, SPEED
54 AL140001 1 O-RING
55 AL170003 1 RETAINER, SPEED SENSOR
56 AL160745 1 BOLT, SELF-LOCKING
57 AL150065 1 BEARING ASSY, ROLLER
58 162168 1 WASHER, DOMEX, ALLISON, OUTPUT
59 AL160753 1 NUT, OUTPUT
60 AL140085 1 SEAL, OIL OUTPUT FLANGE

872271 - B45D 6X6 ADT - FEB 2010 REV A

3-37
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

17
19
20
21
22

4 23
5 24
25
7
8
26
9

10
11
12
13
14
15
16

67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
63 87
29 30 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59

35 60
33 36 42 94
32 43 96
44 97
34
95

TD0003625

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-38
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936
I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
61 AL160541 2 COVER, SENSOR SHIPPING
62 AL100148 12 BOLT, FLANGE HD
63 AL160856 1 PLATE, SEPERATOR
64 AL160541 1 COVER, RETARDER CONNECTION
66 AL120033 1 PLUG ASSY, STRAIGHT THREAD
67 AL100125 1 PLUG, STRAIGHT THREAD
68 AL140019 1 O-RING
69 AL210011 1 SPRING
70 AL160857 1 VALVE, EXHAUST BACKFILL
71 AL200443 1 SOLENOID & CONNECT ASSY
72 AL200444 1 SOLENOID, VARIABLE BLEED
73 AL140098 1 SEAL, SQUARE CUT O-RING
74 AL140099 1 O-RING
75 AL160858 1 VALVE BODY, RETARDER CONTROL
76 AL160859 1 PIN, SOLENOID RETAINING
77 AL160860 1 VALVE, REGULATOR
78 AL140062 1 SPRING
79 AL120033 1 PLUG ASSY, STRAIGHT THREAD
80 AL140019 1 O-RING
81 AL100125 1 PLUG, STRAIGHT THREAD
82 AL120033 1 PLUG ASSY, STRAIGHT THREAD
83 AL100125 1 PLUG, STRAIGHT THREAD
84 AL140019 1 O-RING
85 AL140062 1 SPRING
86 AL160861 1 VALVE, RELAY
87 AL200445 1 GASKET, RETARDER CONTROL VALVE
88 AL160862 1 COVER, RETARDER CONTROL VALVE
89 AL200270 3 BOLT, FLANGE HD
90 AL120002 1 PLUG ASSY, PRESSURE TAP
91 AL140003 1 O-RING
93 AL100148 9 BOLT, FLANGE HD, 115MM
94 AL100149 4 BOLT, FLANGE HD, 165MM
95 AL100150 2 BOLT, FLANGE HD, 105MM
96 AL100151 7 BOLT, FLANGE HD, 160MM
97 101054 1 PIN, DOWEL

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-39
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

20
28 21
17
21 13
29
5

20 26
31
18
31
31
16 23

24
10 7
6
31 31

31
18
9
11

12
18
31
31
27 29

14

15 2
8
31
29
31

4
3 TD0004006-C
51280118-F

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-40
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 910314 1 SILICONE
2 910314 1 SILICONE
3 910314 1 SILICONE
4 910211 1 GROMMET
5 218600 1 RUBBER,SEAL,C/BOX-SILENCER
6 218426 1 SEAL,COOL/BOX,HEAT SHIELD
7 192130 1 COOLER,GUARD,MODINE,HYD
8 186487 2 PLT,SEAL RETAINER
9 182202 1 BOX,COOLER
10 178950 1 SPREADER,SEAL,C/B,SHIELD
11 178949 1 MTG,SEAL,COOL/BOX,SHIELD
12 178478 1 GUARD,PIPES,COOLER-BOX
13 178146 1 LID,COOLER,BOX,T/M
14 178145 1 GRILL,OUTSIDE,T/COOLER
15 178144 1 GRILL,OUTSIDE,T/COOLER
16 178143 1 PLT,COVER,LID,T/M BOX
17 101307 2 WASHER,FLAT
18 100731 34 SCREW
20 100569 10 SCREW,HEX HD
21 100543 10 WASHER,FENDER
23 100312 1 NUT,NYLOC
24 100283 10 NUT,HEXAGON
25 100209 4 SCREW,HEX HD
26 100178 4 SCREW,HEX HD
27 100148 4 WASHER,FLAT
28 100086 2 SCREW, HEX HD
29 100083 15 SCREW, HEX HD
30 100064 5 WASHER,FLAT
31 100062 60 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-41
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, FAN ASSY

4
15 9

16
5
16
1
11
16
16
13
17
11

1
16
11 15
17 2
10

16

3 3
5
6

10
17
7 11

8
12
14
17
13

12
14
NOTE ORIENTATION
OF WASHER(160920)
RELATIVE TO
SLOTTED NUT(100604) TD0004007-C
262540-F

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-42
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, FAN ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 BN003924 2 PLATE,MTG,SPIDER
2 BN003684 1 MOUNTING,MOTOR,SUPT,ASSY
3 218328 8 MTG,ANTI-VIBRATION,C/BOX
4 208474 1 COWLING,T/MISSION COOLER
5 208473 1 FAN,DML654,SUCKER,FAN ONLY
6 162174 8 PLT,SPACER,RUBBER MNT
7 161737 1 COUPLING,FAN TO HYD MOTOR
8 160920 1 WASHER,SPECIAL
9 100989 4 SCREW,HEX HD
10 100731 6 SCREW
11 100657 8 NUT,STOVER
12 100604 1 NUT,SLOTTED
13 100312 6 NUT,NYLOC
14 100152 1 SPLITPIN
15 100089 4 SCREW
16 100064 16 WASHER,FLAT
17 100062 12 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-43
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER ASSY

18
21

4
21

15

13 20
21

13 12
14 8
RETURN

17 2
10
22 PRESSURE

14
11 1
16
22

5
9

22
19

TD0004008-A
262541-H

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-44
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 243407 1 HOSE
2 243406 1 HOSE
3 218816 1 CLAMP
4 208472 1 COOLER,T/MISSION
5 207657 2 CLAMP
6 207169 2 SPACER
7 186958 1 PIPE,INT,IN
8 186957 1 PIPE,INT,OUT
9 186956 1 PIPE,INLET
10 186955 1 PIPE,OUTLET
11 176133 1 MTG,CLAMP
12 175016 1 MTG,PIPES
13 122279 2 ELBOW
14 122112 2 CONNECT
15 101267 8 BOLT,HEX HD
16 100731 4 SCREW
17 100725 2 BOLT,HEX HD
18 100657 8 NUT,STOVER
19 100312 2 NUT,NYLOC
20 100085 2 SCREW
21 100064 18 WASHER
22 100062 8 WASHER

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-45
SECTION 3: DRIVETRAIN
TRANSFER CASE COOLER KIT

6
1
6

7
5

TD0004009-A
263016-E

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-46
SECTION 3: DRIVETRAIN
TRANSFER CASE COOLER KIT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 244259 1 HOSE
2 243695 1 HOSE
3 243694 1 HOSE
4 243692 1 HOSE
5 130044 1 SLEEVE,FIRE
6 121211 2 ELBOW,B/H
7 121174 1 ELBOW

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-47
SECTION 3: DRIVETRAIN
TRANSFER BOX

16 2

12
12 13
5

14 6

5 6
15
10

11
4
17
9 3
19
8

8 9
11
19
10
18 5
1

19
18

TD0005575-B
517850420-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-48
SECTION 3: DRIVETRAIN
TRANSFER BOX

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 250323 1 TRANSFER CASE
2 223816 1 FILTER, FUEL
3 218379 1 SWITCH
4 214318 1 SWITCH, TEMPERATURE
5 204483 12 MOUNTING, TRANSFER BOX SPLIT
6 200062 2 CLAMP, HOSE
7 186889 1 BRACKET, BREATHER, TRANSFER CASE
8 178542 6 SHIM
9 175075 6 SHIM
10 172234 6 SPACER
11 172232 6 SPACER
12 162404 2 WASHER
13 130001 1 HOSE 615mm
14 121275 1 MALE-8
15 120161 1 ADAPTOR
16 101324 4 BOLT, HEX HD
17 101008 2 BOLT, HEX HD
18 100653 6 NUT, STOVER
19 100532 8 WASHER, HARDENED

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-49
SECTION 3: DRIVETRAIN
TRANSFER BOX CASING

50

101

101

106
100
104

107

105

111 43, 47

108
44, 47
112 110

99

109

TD0005560-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-50
SECTION 3: DRIVETRAIN
TRANSFER BOX CASING

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 227317 1 HOUSING, MAIN CASE
43 224254 1 PLUG, DRAIN MAGNETIC
44 120396 1 PLUG, FILLER
47 DC140072 2 WASHER
50 224499 1 BOLT, EYE
99 225245 3 PLUG, SCREW COMES WITH ITEM 1
100 225271 16 INSERT, THREADED COMES WITH ITEM 1
101 225262 44 HELICOIL COMES WITH ITEM 1
104 224467 1 FRAME
105 224469 2 O-RING
106 224468 1 GLASS
107 100193 6 BOLT, HEX HD
108 227136 8 PIN, DOWEL, NYLON
109 214318 1 SWITCH, TEMP, 112 DEG
110 121890 1 PLUG, SOC HD COMES WITH ITEM 1
111 227295 2 MOUNTING, CABLE STRAP
112 227296 2 RIVET, SNAP HEAD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-51
SECTION 3: DRIVETRAIN
TRANSFER BOX INPUT SHAFT ASSY

56

83
7

67

134 77
31

29 81

72

63

74 12

18
1
68
32

40

75

83
25
83

61

P010779 B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-52
SECTION 3: DRIVETRAIN
TRANSFER BOX INPUT SHAFT ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 227317 1 HOUSING, MAIN CASE
7 224211 4 INSERT, FRONT INPUT
8 224431 1 INSERT, REAR INPUT
12 225240 1 SHAFT, INPUT
18 225234 5 GEAR, INPUT
25 224432 1 SHAFT, EXTENSION
29 224666 3 FLANGE, PLATE
31 225252 1 FLANGE (NO DUST COVER)
32 224433 44 LID, INPUT
40 224253 1 PIN, SPRING
56 224223 1 BEARING, CYLINDER ROLLER
61 224434 1 BEARING, BALL
63 224435 1 BEARING, ROLLER
67 224370 6 SCREW, HEX
68 100089 8 SCREW, HEX
72 100123 4 SCREW, CAP
74 224374 16 SCREW, CAP, SPECIAL
75 224436 3 SCREW, CAP
77 226917 1 SEAL
81 224229 1 O-RING
83 224231 3 O-RING
134 224221 1 SHEILD, MUD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-53
SECTION 3: DRIVETRAIN
TRANSFER BOX IDLER SHAFT ASSY

55

17

73
83

67

82

67

33
69

107 83

111 55
109
110

112

108

P010780 B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-54
SECTION 3: DRIVETRAIN
TRANSFER BOX IDLER SHAFT ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 227317 1 HOUSING, MAIN CASE
6 224210 2 INSERT, IDLER PTO
17 225235 1 GEAR, IDLER
33 225254 1 LID, INPUT
55 225261 2 BEARING, CYLINDER ROLLER
67 224370 16 SCREW, HEX
69 100209 4 SCREW, HEX
73 100213 6 SCREW, CAP
82 140271 1 O-RING
83 224231 2 O-RING
107 224449 1 IDLER SHAFT ASSY
108 224470 1 SHAFT, IDLER
109 224471 1 CLUTCH, PUMP DRIVE
110 224472 1 SLEEVE
111 226918 1 CIRCLIP, DIA 45MM
112 224474 1 SPRING, COMPRESSION

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-55
SECTION 3: DRIVETRAIN
TRANSFER BOX REAR OUTPUT SHAFT ASSY

10

57

72

134
77

4 29
81

31

67

99

79

84
65

60
P010781B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-56
SECTION 3: DRIVETRAIN
TRANSFER BOX REAR OUTPUT SHAFT ASSY

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 227317 1 HOUSING, MAIN CASE
4 224208 1 HOUSING, BEARING RING
10 225242 1 SHAFT, OUTPUT REAR
29 224666 1 PLATE, FLANGE
31 221609 1 YOKE,9C (NO DUST COVER)
57 224224 1 BEARING, CYLINDER ROLLER
60 224225 1 BEARING, FOUR POINT
65 224367 1 CIRCLIP, INTERNAL
67 224370 10 SCREW, HEX
72 100123 4 SCREW, CAP
77 226917 1 SEAL, SHAFT
79 224228 1 O-RING
81 224229 1 O-RING
84 224232 1 O-RING
99 225145 1 PLUG, SCREW
134 224221 1 SHEILD, MUD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-57
SECTION 3: DRIVETRAIN
TRANSFER BOX FRONT OUTPUT SHAFT ASSY

7 3
6
8 5

1 17
16

14

12 24 22

9 10 11 13

25
2
35

28
21
34
23 15

23 30

26 29
27

33

32
31
44
20
19

45 44
18 47 45 49
46
45
48
44
42
41
43

26

40
39
38
37
P010782E
36

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-58
SECTION 3: DRIVETRAIN
TRANSFER BOX FRONT OUTPUT SHAFT ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 226589 1 PROPORTIONAL DIFFERENTIAL ASSY INCLUDES ITEMS 2 TO 23
2 224446 1 HOUSING, CLUTCH
3 226590 1 FORK ASSY
4 224454 1 CAPSCREW
5 226591 4 BUTTON
6 226592 2 PIN, SPRING
7 225257 1 COVER, CLUTCH
8 224372 8 SCREW, HEX
9 224461 1 SWITCH, BALL
10 224456 1 GUIDE, PISTON
11 224237 1 SPRING, COMPRESSION
12 224455 1 PISTON
13 224200 1 SEAL, PISTON
14 224462 1 SEAL, PISTON ROD
15 226917 1 SEAL, SHAFT
16 ST20032 1 BEARING, DEEP GROOVE BALL
17 224367 1 CIRCLIP, INTERNAL
18 224447 1 SHAFT, OUTPUT FRONT
19 224464 1 BEARING, NEEDLE
20 225230 1 SLIDE, CLUTCH
21 225245 1 PLUG, SCREW
22 224373 1 MAGNET
23 101354 7 SCREW, CAP
24 100089 6 SCREW, HEX HEAD
25 224459 1 SHEILD, PROTECTION
26 224194 24 CAPSCREW
27 224190 1 PLATE, FLANGE
28 224229 1 O-RING
29 224203 1 FLANGE
30 217285 1 SHEILD, MUD
31 224258 1 CIRCLIP, EXTERNAL
32 225263 1 BEARING, DEEP GROOVE BALL
33 224236 1 O-RING
34 225247 1 HOUSING, BEARING FRONT
35 224228 2 O-RING
36 225268 1 O-RING
37 224453 1 RING, DISTRIBUTION
38 224452 1 CARRIER, PLANETARY
39 224249 3 CIRCLIP, SHAFT
40 227087 1 KIT, SPACERS & WASHERS
41 225238 1 GEAR, PLANET-SET
42 225260 144 ROLLER, NEEDLE
43 224451 3 PIN, PLANETARY
44 224253 3 PIN, SPRING
45 224466 3 WASHER, THRUST
46 224465 1 BUSH
47 225239 1 GEAR, SUN
48 225237 1 GEAR, RING
49 224450 1 GEAR, OUTPUT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-59
SECTION 3: DRIVETRAIN
TRANSFER BOX FILTRATION SYSTEM

133
125 132
131
129 128
123

126
134
132

125 131 113


114 115
133
132 118
119
131 114

70 116 117
130 119
127 118

121
122
120

131

132

133

82

124

TD0005564-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-60
SECTION 3: DRIVETRAIN
TRANSFER BOX FILTRATION SYSTEM

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
70 100111 2 SCREW, HEX
82 140271 1 O-RING
113 224492 1 PUMP, GEAR
114 224481 2 FITTING, STUD, MALE
115 224484 1 TEE FITTING, BARREL
116 224485 1 ADAPTOR, REDUCING TUBE
117 224479 1 PIPE, LUBRICATION
118 224490 2 RING, CUTTING
119 224488 2 NUT
120 224486 1 FITTING, BANJO
121 224491 1 P-CLAMP
122 224372 1 SCREW, HEX HD
123 224478 1 PIPE, CONNECTION
124 224817 1 PLUG, SUCTION
125 224482 2 FITTING, STUD, MALE
126 224475 1 FILTER ASSY
127 222219 1 FILTER
128 224476 1 BRACKET ASSY
129 100005 2 SCREW, HEX HD
130 224477 1 PIPE, SUCTION
131 224487 4 NUT
132 224489 4 RING, CUTTING
133 224480 3 FITTING, ELBOW, SWIVEL
134 224370 2 SCREW, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-61
SECTION 3: DRIVETRAIN
DRIVELINE KIT - DETAIL A

32

28

28 12

25

19
33
1 35
9 33

17 21 35
27

32 32
28
13 26
28 30
28 23 36
25 34
28 36 10 15
13 2
29
13
30

24 10
29 30
23 23
30
11
7
18 29
16 31
8
36
34

TD0004012-B
514852430-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-62
SECTION 3: DRIVETRAIN
DRIVELINE KIT - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 290436 1 P/SHAFT
2 290420 1 P/SHAFT
7 218994 1 COUPLING
8 207352 1 COUPLING
9 186663 1 GUARD,PTO SHAFT,FRONT
10 186463 1 GUARD,SHAFT,PTO,REAR
11 178616 1 SUPPORT,GUARD,PTO SHAFT
12 178051 1 GUARD,PROPSHAFT,TOP
13 176083 4 GUARD,PROPSHAFT,BOTT
14 172967 1 GUARD,LOWER,PTO,FNT
15 161985 1 ADAPTOR
16 160009 1 WASHER
17 101360 4 NUT,STOVER
18 100944 1 BOLT,HEX HD
19 100925 4 SCREW,HEX HD
21 100721 4 BOLT,HEX HD
23 100657 17 NUT,STOVER
24 100655 3 NUT,STOVER
25 100653 6 NUT,STOVER
26 100652 6 NUT,STOVER
27 100549 4 WASHER, FLAT
28 100532 12 WASHER,HARDENED
29 100424 6 WASHER,HARDENED
30 100370 16 WASHER,HARDENED
31 100212 3 BOLT
32 100158 6 BOLT
33 100085 4 SCREW
34 100083 9 SCREW, HEX HD
35 100064 5 WASHER,FLAT
36 100062 15 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-63
SECTION 3: DRIVETRAIN
DRIVELINE KIT - DETAIL B

22 22

22

20
5

22

22
22
6

22
3

TD0004013-B
514852430-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-64
SECTION 3: DRIVETRAIN
DRIVELINE KIT - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
3 290327 1 PROPSHAFT
4 290263 1 PROPSHAFT
5 290262 1 PROPSHAFT
6 290261 1 PROPSHAFT
20 100767 4 BOLT, HEX HD
22 100720 28 BOLT, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-65
SECTION 3: DRIVETRAIN
PROPSHAFTS

1
5
21 18

13 8
4
3
6

2 7
4

6 5

10
7

15

14
8
11 12
13

16 17

20

23
19
22
18
21

TD0000202-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-66
SECTION 3: DRIVETRAIN
PROPSHAFTS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 290420 1 PROPSHAFT, 0860,D120,D120,0.113
2 221876 1 CROSS & ROLLER, LUBE-FOR-LIFE
3 221877 1 CROSS & ROLLER, HIGH TEMP, RE-LUBE
4 221878 2 FLANGE
5 290436 1 PROPSHAFT, 1400D180D180,SERRATED 70
6 226750 2 UNIVERSAL JOINT
7 216666 2 NIPPLE, GREASE
8 290261 1 PROPSHAFT, 0310,8.5C,8.5C,1655
9 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
10 100720 8 BOLT, HEX HD
11 121290 1 VALVE, AIR-RELIEF
12 121289 1 CAP, DUST
13 290327 1 PROPSHAFT, 0347,9C,9C,209M90
14 221637 2 CROSS & ROLLER, LUBE-FOR-LIFE
15 100720 8 BOLT, HEX HD
16 121290 1 VALVE, AIR-RELIEF
17 121298 1 CAP, DUST
18 290262 1 PROPSHAFT, 0745,8.5C,8.5C,1655
19 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
20 100720 8 BOLT, HEX HD
21 290263 1 PROPSHAFT, 1095,8.5C,8.5C,1655
22 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE
23 100720 8 BOLT, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-67
SECTION 3: DRIVETRAIN
THRU DRIVE KIT

1
2

12 10
13
6

4
9 8
7
14
15

11

9
3

13
12
2
1

TD0004020
512850431-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-68
SECTION 3: DRIVETRAIN
THRU DRIVE KIT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 221176 2 INPUT SHAFT NUT
2 221175 2 INPUT SHAFT NUT WASHER
3 190959 1 YOKE, 9C
4 190956 1 YOKE, 8.5C
5 166851 1 DRIVE SHAFT, THRUDRV
6 161584 2 COVER, BEARING, T/DRIVE
7 161569 1 RING, BRG RETAINER, T/DRIVE
8 150081 2 BEARING
9 140581 2 SEAL, S/LIP
10 120807 1 ELBOW
11 120148 1 CONNECT
12 100362 4 BOLT
13 100211 8 BOLT
14 100148 12 WASHER, FLAT
15 100147 8 WASHER, FLAT
16 100089 8 SCREW

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-69
SECTION 3: DRIVETRAIN
PARK BRAKE KIT

5
7 3

1
2
6
8

TD0004021
512850432-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-70
SECTION 3: DRIVETRAIN
PARK BRAKE KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 290421 1 ACTUATOR, PARK BRAKE
2 178023 2 MTG, PLT, PARK BRAKE
3 176965 6 SHIM, PARK BRAKE
4 160875 1 DISC, PARK BRAKE
5 100923 4 SCREW, HEX HD
6 100536 6 WASHER, HARDENED
7 100532 4 WASHER, HARDENED
8 100379 6 BOLT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-71
SECTION 3: DRIVETRAIN
PARK BRAKE ASSY

1
6 44 43
41
42
5

33
34

35

36
7
37
8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-72
SECTION 3: DRIVETRAIN
PARK BRAKE ASSY

Pin Series
I Q
T PART T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR, PARK BRAKE
2 222240 1 CALIPER BODY
3 227031 1 SADDLE
4 222242 1 PLATE, END MERITOR BRAKE
5 226224 1 PADS, SET PARK BRAKE (SET CONSISTS OF 2 PADS)
6 222605 2 SPRING, ANTI RATTLE
7 222606 2 SPACER
8 NSI 1 STABILISER BAR
9 223722 1 KIT, SLIDE PIN INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN
11 NSI 1 LOCKING CLIP
12 NSI 2 PISTON SCREWS
13 NSI 2 ROLL PINS
14 NSI 2 PISTON SEAL ASSY
15 NSI 2 SLIDE PIN SEALS
16 NSI 2 SLIDE PIN BUSHING
17 NSI 2 SLIDE PIN COVER PLUGS
18 NSI 2 SLIDE PINS
19 NSI 2 SLIDE PIN CLAMP BOLTS
20 NSI 1 COPPER WASHER
21 NSI 1 BLANKING PLUG
22 223717 1 KIT, SEAL & GASKET INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT, ADJUSTER SLEEVE & THRUST INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG
25 NSI 2 CIRCLIPS
26 NSI 2 SPRINGS
27 NSI 1 ACTUATOR BLOCK
28 NSI 2 ADJUSTER SLEEVES GEARS
29 NSI 2 ADJUSTER SLEEVES
30 NSI 2 PISTONS
31 NSI 1 LOAD PLATE
32 227070 1 KIT, ECCENTRIC SHAFT INCLUDES ITEMS 10,11, 20,21, 33-40, 43,44
33 NSI 1 SEAL ASSY
34 NSI 2 CAPSCREWS-COVER PLATE
35 NSI 1 SHAFT COVER-BEARING SEAL
36 NSI 1 BEARING
37 NSI 1 GASKET SEAL-TOP COVER
38 NSI 1 SPACER, WASHER
39 NSI 1 ECCENTRIC SHAFT
40 NSI 1 BEARING
41 223646 1 KIT, LEVER
42 223646 1 LEVER, MERITOR BRAKE
43 100083 1 SCREW, HEX HD
44 100312 1 NUT, NYLOC
45 223719 1 KIT, ADJUSTER RH INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW
47 NSI 2 DAMPING RING
48 NSI 1 COMPRESSION SPRING
49 NSI 1 ADJUSTER CASSETTE
50 NSI 1 BEVEL GEAR-TORQUE LIMITER
51 NSI 1 ADJUSTER GEAR SEGMENT
52 NSI 4 RETAINING BOLT
53 NSI 2 COUNTERSUNK BOLT
54 NSI 1 GASKET SEAL
55 223716 1 KIT, BEARING NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSY SEE PAGE 3-75 FOR BREAKDOWN

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-73
SECTION 3: DRIVETRAIN
ACTUATOR ASSY

TD0004236

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-74
SECTION 3: DRIVETRAIN
ACTUATOR ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 222239 1 ACTUATOR ASSY SEE SEC 3 FOR FITMENT
2 100037 2 NUT
3 100010 2 WASHER
4 200093 1 CLEVIS
5 220211 1 DIAPHRAGM

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-75
SECTION 3: DRIVETRAIN
AXLE, FRONT

12
20
19

11

8
14
7

13
10

9
15
16
17 18 340093-B
4 TD0004022-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-76
SECTION 3: DRIVETRAIN
AXLE, FRONT

Pin Series
I Q
T PART T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 340093 1 AXLE, F, E23, 4.11X5.8, CTD
DO NOT ORDER (FOR INFO ONLY)
1 263575 2 KIT, F/D, 18 STUD, WDB
SEE SEC3 FOR BREAKDOWN
DO NOT ORDER (FOR INFO ONLY)
2 263388 1 KIT, BRAKE & BREATHER, F, W/C
SEE SEC 3 FOR BREAKDOWN
3 218445 2 SIDESHAFT
4 210038 1 AIR SHIFT
5 208547 2 SEAL, DUO-CONE
6 207660 1 PLUG SEE SEC 3 FOR BREAKDOWN
7 207626 1 PLUG, MAGNETIC SEE SEC 3 FOR BREAKDOWN
8 203375 1 PLATE, AXLE SERIAL NUMBER
9 191059 1 DIFF, CTD SEE SEC 3 FOR BREAKDOWN
10 190956 1 YOKE
11 181885 1 BANJO, FRONT
12 178026 2 PLATE, CATCH, L & R
13 161568 1 SPACER, T/DRV DIFF INPUT
14 100978 4 POP RIVET
15 100790 8 WASHER, SPRING, UNPLATED
16 100789 8 STUD, UNPLATED
17 100788 8 NUT, UNPLATED
18 100726 4 SCREW, HEX HD TENSILOCK
19 100494 4 SCREW, HEX HD
20 100062 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-77
SECTION 3: DRIVETRAIN
AXLE, MIDDLE - DETAIL A

16
37
33
38
5

15
8

19
13
26
3
9
28
11
12
27
27
29
31
6
TD0004023-A
340094-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-78
SECTION 3: DRIVETRAIN
AXLE, MIDDLE - DETAIL A

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 340094 1 AXLE, M, E23, 4.11X5.8, CTD
DO NOT ORDER (FOR INFO ONLY)
1 263575 2 KIT, F/D, 18 STUD, WDB
SEE SEC 3 FOR BREAKDOWN
DO NOT ORDER (FOR INFO ONLY)
2 263389 1 KIT, BRAKE & BREATHER, M & R, W/C
SEE SEC 3 FOR BREAKDOWN
3 221176 1 NUT, INPUT SHAFT
5 218445 2 SIDESHAFT
6 210038 1 AIR SHIFT
7 208547 2 SEAL, DUO-CONE
8 207660 1 PLUG SEE SEC 3 FOR BREAKDOWN
9 207626 1 PLUG, MAGNETIC SEE SEC 3 FOR BREAKDOWN
11 203375 1 PLATE, AXLE SERIAL NUMBER
12 191060 1 DIFF, CTD SEE SEC 3 FOR BREAKDOWN
13 190956 1 YOKE
15 181886 1 BANJO, MID
16 178026 2 PLATE, CATCH, L & R
19 161568 1 SPACER, T/DRV DIFF INPUT
26 101262 1 SCREW,HEX HD
27 100978 4 POP RIVET
28 100790 8 WASHER, SPRING, UNPLATED
29 100789 8 STUD, UNPLATED
31 100769 1 BOLT,HEX HD
33 100591 4 TAPER,DOWEL,T-DRIVE REAR
38 100062 6 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-79
SECTION 3: DRIVETRAIN
AXLE, MIDDLE - DETAIL B

33
17
35
36
37

21 31
14
20
23

22
24
25
10
18

TD0004024-A
340094-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-80
SECTION 3: DRIVETRAIN
AXLE, MIDDLE - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 340094 1 AXLE, M, E23, 4.11X5.8, CTD
4 221171 1 PIN, DOWEL, CARRIER COVER
10 216357 1 YOKE, HARDENED & GROUND
14 190853 1 COVER, T/D AXLE
17 174318 11 SPACER, BOLTS REAR COVER
18 162455 1 WASHER, STEPPED
20 161295 1 SPACER, THRU, DRIVE BEARING
21 160814 1 SPACER, T/D DIFF BRG
22 160813 1 SPACER, T/D DIFF YOKE
23 150127 1 BEARING, CYL ROLLER
24 140725 1 SEAL
25 140342 1 V RING
30 100788 8 NUT
32 100726 4 SCREW,HEX HD
34 100494 4 SCREW,HEX HD
35 100451 11 WASHER,SPRING
36 100450 11 NUT
37 10049 11 STUD,STRETCH

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-81
SECTION 3: DRIVETRAIN
AXLE, REAR

TD0005578-0
340120-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-82
SECTION 3: DRIVETRAIN
AXLE, REAR

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 340120 1 AXLE,R,E23,CTD,4.11X5X8,C/RIDE
1 264886 1 KIT,BRAKE & BREATHER,REAR
DO NOT ORDER (FOR INFO ONLY)
2 263575 2 KIT, F/D, 18 STUD, WDB
SEE SEC 3 FOR BREAKDOWN
3 221176 1 NUT,INPUT SHAFT
4 220532 1 WASHER,INPUT SHAFT NUT
5 218445 2 SIDESHAFT
6 210038 1 AIR SHIFT
7 208547 2 SEAL, DUO-CONE
8 207660 1 PLUG SEE SEC 3 FOR BREAKDOWN
9 207626 1 PLUG, MAGNETIC SEE SEC 3 FOR BREAKDOWN
10 203375 1 PLATE, AXLE SERIAL NUMBER
11 192005 1 BANJO,HSG
12 191059 1 DIFF, CTD SEE SEC 3 FOR BREAKDOWN
13 190956 1 YOKE
14 178026 2 PLATE, CATCH, L & R
15 161568 1 SPACER, T/DRV DIFF INPUT
16 100978 4 POP RIVET
17 100790 8 WASHER, SPRING, UNPLATED
18 100789 8 STUD, UNPLATED
19 100788 8 NUT, UNPLATED
20 100726 4 SCREW, HEX HD TENSILOCK
21 100494 4 SCREW, HEX HD
22 100062 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-83
SECTION 3: DRIVETRAIN
AXLE DRAIN FILLER PLUGS

3
1

TD0005428

872271 - B45D 6X6 ADT - FEB 2010 REV O


3-84
SECTION 3: DRIVETRAIN
AXLE DRAIN FILLER PLUGS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
INCLUDES ITEM 3: SEC 3 FOR FIT-
1 207626 1 PLUG, DRAIN MAGNETIC
MENT
INCLUDES ITEM 3: SEC 3 FOR FIT-
2 207660 1 PLUG, FILLER
MENT
3 140880 2 O-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-85
SECTION 3: DRIVETRAIN
AXLE, GUARDS

2
85

6 1
7 4
7 2
3

TD0005579-0
512850441-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-86
SECTION 3: DRIVETRAIN
AXLE, GUARDS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 264914 1 KIT AXLE GUARD
1 186363 3 GUARD, 2 SPEED ACTUATOR
2 184794 2 COVER, AXLE, BRAKE PIPE, LH
3 184793 2 COVER, AXLE, BRAKE PIPE, RH
4 100364 6 SCREW, HEX HD
5 100215 8 SCREW, HEX HD
6 100085 4 SCREW
7 100064 10 WASHER, FLAT
8 100010 8 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-87
SECTION 3: DRIVETRAIN
FINAL DRIVE, WDB

29
14
A
18
15

2
1

17
35 13

20
9
24
4 20
5

11
12
30
21

32

33

19
3 34
8
36
22
23 31

10

16
7

28

27

25
26

TD0004382-A
6
263575-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-88
SECTION 3: DRIVETRAIN
FINAL DRIVE, WDB

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
DO NOT ORDER (FOR INFO ONLY)
A 263575 1 KIT, FINAL DRIVE, WDB
SEE PAGE SEC 3 FOR FITMENT
1 218966 1 CIRCLIP,EXTERNAL, SNAP RING
2 217798 1 SUN,GEAR,5,8:1,23T,CHAMFER
3 217400 1 COUPLING,S/SHAFT,SUNGEAR,5.8:1
4 216379 1 THRUST,WASHER,5.8:1,TWO PIECE
5 216378 1 NUT,HEXAGON,EN8,LOCK
6 216104 1 CLIP,SPRING,EXTERNAL,D465X3
7 208066 1 WASHER,THRUST,5,8:1
8 208065 1 RING GEAR,CARRIER,5,8:1 23T
9 208063 3 PLANET GEAR, 5,8:1, 23T
10 208062 1 RING GEAR, 5,8:1
11 207796 1 PLUG
12 207676 1 PLUG,MAGNETIC
13 201748 3 CIRCLIP EXTERNAL-PLANET PIN F
14 201745 1 PIN:LOCK NUT
15 201744 1 CLIP,SPRING
16 191076 1 STUB AXLE,HEAT TREATED
17 162444 1 P/CARRIER,3 PIN,5-8:1
18 161417 1 LOCK,NUT,5.8; 1,23 T HUB
19 161414 1 HUB,SPLINED,WDB
20 160748 6 PLANET,THRUST
21 160688 3 PIN,PLANET GEAR
22 160360 4 PLATE,LOCK
23 160190 4 PLATE,RETAINER,RING GEAR
24 150198 3 BEARING,ASSY,PLANET
25 150113 1 CUP,BEARING
26 150112 1 CONE,BEARING
27 150111 1 CUP BEARING
28 150110 1 CONE , BEARING
29 150066 1 WASHER,AXLE BEARING
30 140262 3 O RING , PLANET PIN
31 101991 20 CAPSCREW,SOC HD
32 101205 18 STUD,WHEEL
33 100521 18 WASHER,WHEEL STUD
34 100510 18 NUT,WHEEL(COLLAR)
35 100214 29 SCREW,HEX HD
36 100149 8 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-89
SECTION 3: DRIVETRAIN
BRAKE & BREATHER, FRONT AXLE

A
28
25 31
27 29
14
13
3
17
26
20

12 30
4
32 2
26 21
7 18

16
19

22
9 23
6

5 15
10
27
24
11

TD0004028-A
263388-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-90
SECTION 3: DRIVETRAIN
BRAKE & BREATHER, FRONT AXLE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
DO NOT ORDER (FOR INFO ONLY)
A 263388 1 KIT, BRAKE & BREATHER, FRONT AXLE
SEE SEC 3 FOR FITMENT
1 264444 2 BRAKE, WDB, 6 PLATE SEE SEC 3 BREAKDOWN
2 203764 1 P-CLIP
3 203350 1 K-CLAMP, DOUBLE
4 201419 1 P-CLIP
5 186197 A/R SHIM, GUTTER PIPE, AXLES
6 178009 2 PIPE, BREATHER, CONNECT, F
7 178007 1 PIPE, BREATHER, R, LONG
8 178005 1 PIPE, BREATHER, L, LONG, F
9 178004 2 PIPE, BREATHER, L, SHORT, F
10 176992 2 PIPE, GUTTER SYSTEM
11 176952 1 PIPE, BRAKE, L, FRONT
12 176951 1 PIPE, BRAKE, R, FRONT
13 176586 1 MTG, B/H, AXLE PIPES, F
14 173838 1 MTG, K-CLAMP, FRONT AXLE
15 140269 2 O RING
16 130002 1 HOSE, PUSHLOCK 803 MM
17 122183 1 TEE, B/H, BRANCH
18 121172 1 CONNECT
19 121104 2 TEE, UNION
20 121102 1 TEE, B/H, BRANCH
21 120952 1 ELBOW
22 120051 1 ADAPTOR, MALE NPTF, PUSHLOCK
23 120031 2 CONNECT
24 100763 4 BOLT, HEX HD
25 100483 1 BOLT, HEX HD
26 100310 2 NUT, NYLOC
27 100148 6 WASHER, FLAT
28 100111 2 SCREW, HEX HD
29 100085 2 SCREW, HEX HD
30 100081 1 SCREW, HEX HD
31 100064 2 WASHER, FLAT
32 100062 1 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-91
SECTION 3: DRIVETRAIN
BRAKE & BREATHER MIDDLE AXLE

23

22
2

14
5
17
4

18
15
13

16 19
9
20
8

7 12

11
22
10 21
6

TD0004029-A
263389-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-92
SECTION 3: DRIVETRAIN
BRAKE & BREATHER MIDDLE AXLE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264444 2 BRAKE,WDB SEE SEC 3 FOR BREAKDOWN
2 186410 1 MTG,B/H,PIPES
3 186408 1 PIPE,BREATHER
4 186407 1 PIPE,BREATHER
5 186406 1 PIPE,BREAK
6 186405 1 PIPE,BREAK
7 186197 A/R SHIM,GUTTER PIPE
8 178008 2 PIPE,BREATHER,CONNECT
9 178002 1 PIPE,BREATHER,R,SHORT
10 178000 1 PIPE,BREATHER,L,SHORT
11 176992 2 PIPE,GUTTER SYSTEM
12 140269 2 O RING
13 130002 .295 HOSE,PUSHLOCK
14 122183 1 TEE,B/H,BRANCH
15 121172 1 CONNECT
16 121104 2 TEE,UNION
17 121102 1 TEE,B/H,BRANCH
18 120952 1 ELBOW
19 120051 1 ADAPTOR,MALE
20 120031 2 CONNECT
21 100763 4 BOLT
22 100148 6 WASHER,FLAT
23 100111 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-93
SECTION 3: DRIVETRAIN
BRAKE & BREATHER, REAR AXLE

23

22
2

14

17

18
15
13

10
5
19
16

3 12
11

9 1

22
21

4 20
8

TD0005580-0
264886-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-94
SECTION 3: DRIVETRAIN
BRAKE & BREATHER, REAR AXLE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 264444 2 BRAKE,WDB SEE SEC 3 FOR BREAKDOWN
2 186410 1 MTG,B/H,PIPES
3 186197 2 SHIM,GUTTER PIPE,AXLES
4 184737 1 PIPE,BREATHER,L,LONG
5 178985 1 PIPE,BREATHER,R,LONG
6 184734 1 PIPE,BREATHER,R,SHORT
7 184733 1 PIPE,BREATHER,L,SHORT
8 191398 2 PIPE,BREATHER,CONNECT
9 176992 2 PIPE,GUTTER SYSTEM
10 186406 1 PIPE,BRAKE,R,MID & REAR
11 186405 1 PIPE,BRAKE,L,MID & REAR
12 140269 2 O RING
13 130002 1 hose,pushlock
14 122183 1 TEE,B/H,BRANCH
15 121172 1 CONNECT
16 121104 2 TEE,UNION
17 121102 1 TEE,B/H,BRANCH
18 120952 1 ELBOW
19 120051 1 ADAPTOR,MALE
20 120031 2 CONNECT
21 100763 4 BOLT
22 100148 6 WASHER,FLAT
23 100111 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-95
SECTION 3: DRIVETRAIN
BRAKE, WDB, PLATE

12

8
2
5
7

13
1
16 14 3
9

17
6 21
15

10
20
11 4 19
18

TD0005234-A
264444-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-96
SECTION 3: DRIVETRAIN
BRAKE, WDB, PLATE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 264444 1 BRAKE,WET DISC BRAKE SEE SEC 3 FOR FITMENT
1 263395 1 KIT,PISTON,A/MARKET,LWB
2 208496 7 DISC,STATIONARY,4MM,WDB
3 208471 3 SPRING,RETURN,BIG WDB
4 207676 1 PLUG,MAGNETIC
5 207666 6 DISC,FRICTION,WDB,SINTERED
6 201806 1 SCREW,BLEED
7 183415 1 PLT,RETRACTION,WDB
8 176587 1 SPACER,WDB
9 162558 1 PLATE,MTG,WDB,TEMP SENDER
10 216936 1 PLUG,WDB,BIG
11 161415 2 PIN,DOWEL
12 161412 1 HOUSING,ALUMINIUM,WDB
13 140824 1 SEAL,U-TYPE
14 140685 1 SEAL,U-TYPE
15 122083 1 CONNECT
16 121066 1 CONNECT
17 120253 1 PLUG,HEX HEAD
18 101991 18 CAPSCREW,SOC HD
19 101151 1 SCREW,HEX HD
20 100530 1 WASHER,COPPER
21 100111 3 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-97
SECTION 3: DRIVETRAIN
FRONT & REAR DIFFERENTIAL ASSY

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-98
SECTION 3: DRIVETRAIN
FRONT & REAR DIFFERENTIAL ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 191059 1 DIFFERENTIAL HEAD (Ratio 4,11:1) SEE SEC 3 FOR FITMENT
2 NSI 1 CAP, BEARING COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING COMES WITH DIFF CARRIER
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1)
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, CAP
10 221028 4 WASHER, FLAT
11 221030 1 LOCK, ADJUSTER
12 221031 1 PIN, COTTER
13 221032 2 BUSHING, DOWEL
14 221047 1 DIFF BEARING ADJUSTER
15 221046 1 DIFF BEARING ADJUSTER
16 221050 1 CUP, BEARING
17 221048 1 CUP, BEARING
18 221051 1 CONE, BEARING
19 221049 1 CONE, BEARING
20 221088 1 SPIDER
21 221090 16 BOLT
22 221091 16 NUT
23 221177 1 DIFF CASE ASSY
24 221054 12 SCREW, CAP
25 221093 1 GEAR, SIDE
26 221084 1 WASHER, THRUST SIDE GEAR
27 221086 4 PINION, SIDE
28 221087 4 WASHER
29 220530 1 CUP, BEARING
30 221120 1 CUP, BEARING
31 220524 1 CONE, BEARING
32 221119 1 BEARING, CONE
33 220527 1 SHAFT
34 220525 1 GEAR, HELICAL INPUT
35 220526 1 COVER, DIFF, CARRIER
36 221132 10 WASHER, LOCK
37 221130 1 SCREW, CAP, LONG
38 221129 9 SCREW, CAP, SHORT
39 221121 A/R SHIM 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, BEARING COVER
41 221173 1 SEAL, OIL INPUT SHAFT
42 221175 1 WASHER
43 221176 1 NUT, INPUT SHAFT
44 222029 5 SCREW, CAP
45 221165 1 BEARING
46 221024 2 CONE, BEARING
47 221172 1 WASHER
48 220531 1 SPACER, BEARING 0.198”
48 221055 A/R SPACER, BEARING 0.179"
48 221056 A/R SPACER, BEARING 0.180"
48 221057 A/R SPACER, BEARING 0.181"
48 221058 A/R SPACER, BEARING 0.182"
48 221059 A/R SPACER, BEARING 0.183"
48 221060 A/R SPACER, BEARING 0.184"

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-99
SECTION 3: DRIVETRAIN
FRONT & REAR DIFFERENTIAL ASSY - CONT’D

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-100
SECTION 3: DRIVETRAIN
FRONT & REAR DIFFERENTIAL ASSY - CONT’D

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
48 221061 A/R SPACER, BEARING 0.185"
48 221062 A/R SPACER, BEARING 0.186"
48 221063 A/R SPACER, BEARING 0.187"
48 221064 A/R SPACER, BEARING 0.188"
48 221065 A/R SPACER, BEARING 0.189"
48 221066 A/R SPACER, BEARING 0.190"
48 221067 A/R SPACER, BEARING 0.191"
48 221068 A/R SPACER, BEARING 0.192"
48 221069 A/R SPACER, BEARING 0.193"
49 221074 2 CUP, BEARING
50 221140 A/R SHIM 0.003"
50 221141 A/R SHIM 0.005"
50 221142 A/R SHIM 0.010"
50 221143 A/R SHIM 0.020"
51 221147 1 HOUSING, PINION BEARING & CUP
52 100328 6 WASHER
53 221171 2 PIN, DOWEL
54 220528 1 GEAR, HELICAL, PINION
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, SNAP BEARING
58 221151 1 PIN, SPRING
59 221145 6 SCREW, CAP
60 221017 1 RING, SNAP, DRIVER
61 221016 1 DRIVER, PLATE, FRICTION
62 221014 13 PLATE, FRICTION, TANGED
63 221015 12 PLATE, FRICTION, SPLINED
64 221018 1 PLATE, PRESSURE
65 221019 1 RIN, SNAP, PLATE, PRESSURE
66 221020 12 SPRING, COMPRESSION
67 221021 1 CASE, DIFFERENTIAL CARRIER
68 221013 1 CLUTCH, SLIDING
69 221085 1 WASHER, THRUST SIDE GEAR
70 221044 2 WASHER, FLAT
71 221045 2 NUT, STUD
72 221040 1 FORK, SHIFT
73 221041 1 STUD, FORK SHIFT
74 200078 1 SEAL, SHIFT FORK SPRING
75 220639 1 DIFF CARRIER
76 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE
77 221038 1 PLUG, EXPANSION, UPPER
78 221037 1 SHAFT, SHIFT FORK &O-RING ASSY
79 220536 1 PLUG, EXPANSION, LOWER
80 221033 1 CAP, ADJUSTER LOCK
81 221170 2 SCREW, CAP
82 221035 2 DOWEL, ADJUSTER
83 210038 1 ACTUATOR, AIR SHIFT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-101
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSY

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-102
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 191060 1 DIFFERENTIAL ASSY (Ratio 4,11:1) SEE SEC 3 FOR FITMENT
2 NSI 1 CAP, BEARING COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING COMES WITH DIFF CARRIER
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1)
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, CAP, ADJUSTER
10 221028 4 WASHER, FLAT
11 221030 1 LOCK, ADJUSTER
12 221031 1 PIN, COTTER
13 221032 2 BUSHING, DOWEL
14 221047 1 ADJUSTER, DIFF, BEARING
15 221046 1 ADJUSTER, DIFF, BEARING
16 221050 1 CUP, BEARING
17 221048 1 CUP, BEARING
18 221051 1 CONE, BEARING
19 221049 1 CONE, BEARING
20 221088 1 SPIDER
21 221090 16 BOLT
22 221091 16 NUT
23 221177 1 DIFFERENTIAL CASE ASSY
24 221054 12 SCREW, CAP
25 221093 1 GEAR, SIDE
26 221084 2 WASHER
27 221086 4 PINION, SIDE
28 221087 4 WASHER, THRUST
29 220530 1 CUP, BEARING
30 221120 1 CUP, BEARING
31 220524 1 CONE, BEARING
32 221119 1 CONE, BEARING
33 220534 1 SHAFT, INPUT
34 220525 1 GEAR, HELICAL INPUT
35 220526 1 COVER, DIFF, CARRIER
36 221132 10 WASHER, LOCK
37 221130 1 SCREW, CAP, LONG
38 221129 9 SCREW, CAP, SHORT
39 221121 A/R SHIM, 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, BEARING COVER
41 221173 1 SEAL, OIL
42 221175 1 WASHER
43 221176 1 NUT, INPUT SHAFT
44 222029 5 SCREW, CAP
45 221165 1 BEARING
46 221024 2 CONE, BEARING
47 221172 1 WASHER
48 220531 1 SPACER, BEARING 0.198”
48 221055 A/R SPACER, BEARING 0.179”
48 221056 A/R SPACER, BEARING 0.180”
48 221057 A/R SPACER, BEARING 0.181”
48 221058 A/R SPACER, BEARING 0.182”
48 221059 A/R SPACER, BEARING 0.183”
48 221060 A/R SPACER, BEARING 0.184”

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-103
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSY - CONT’D

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-104
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL ASSY - CONT’D

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
48 221061 A/R SPACER, BEARING 0.185”
48 221062 A/R SPACER, BEARING 0.186"
48 221063 A/R SPACER, BEARING 0.187”
48 221064 A/R SPACER, BEARING 0.188”
48 221065 A/R SPACER, BEARING 0.189”
48 221066 A/R SPACER, BEARING 0.190”
48 221067 A/R SPACER, BEARING 0.191"
48 221068 A/R SPACER, BEARING 0.192"
48 221069 A/R SPACER, BEARING 0.193”
49 221074 A/R CUP, BEARING
50 221140 A/R SHIM 0.003”
50 221141 A/R SHIM 0.005”
50 221142 A/R SHIM 0.10"
50 221143 A/R SHIM 0.20"
51 221147 1 HOUSING, PINION BEARING & CUP
52 100328 6 WASHER
53 221171 2 PIN, DOWEL
54 220528 1 GEAR, HELICAL
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, SNAP, OUTER PINION BEARING
58 221151 1 PIN, SPRING, PINION NUT
59 221145 6 SCREW, CAP
60 221017 1 RING, SNAP, DRIVER
61 221016 1 DRIVER, PLATE, FRICTION
62 221014 9 PLATE, FRICTION, TANGED
63 221015 8 PLATE, FRICTION, SPLINED
64 221018 1 PLATE, PRESSURE
65 221019 1 RING, SNAP, PLATE, PRESSURE
66 221020 12 SPRING, COMPRESSION
67 221021 1 CASE, DIFFERENTIAL CARRIER
68 221013 1 SLIDING CLUTCH
69 221085 1 WASHER, THRUST
70 222989 1 NUT, FLANGED
71 221040 1 FORK, SHIFT
72 221041 1 STUD, FORK SHIFT
73 200078 1 SEAL, SHIFT FORK SPRING
74 221044 2 WASHER, FLAT
75 221045 2 NUT, STUD
76 220638 1 DIFF CARRIER
77 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE
78 221038 1 PLUG, EXPANSION, UPPER
79 221037 1 SHAFT, SHIFT FORK & O-RING ASSY
80 200536 1 PLUG, EXPANSION, LOWER
81 221033 1 CAP, ADJUSTER LOCK
82 221170 2 SCREW, CAP
83 221035 2 DOWEL, LH ADJUSTER
84 210038 1 ACTUATOR, AIR SHIFT

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-105
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL LOCK ACTUATOR

7
8
1

5
4
3
2 6 12

11

10
9

P011038 A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-106
SECTION 3: DRIVETRAIN
MIDDLE DIFFERENTIAL LOCK ACTUATOR

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 191007 1 ACTUATOR, MOD, IAD LOCK
2 218379 1 SWITCH, LIMIT
3 100530 1 WASHER, COPPER
4 162183 1 ADAPTOR, SWITCH TO INT AXLE
5 101056 1 PIN, DOWEL
6 100354 1 WASHER, COPPER
7 120052 1 ADAPTOR, MALE, PUSHLOCK
8 121178 1 ELBOW
9 121154 1 ELBOW
10 121212 1 CONNECT
11 140377 2 O-RING
12 100122 2 SCREW, CAP

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-107
SECTION 3: DRIVETRAIN
WHEEL SET (CHOICE)

10

7
3

4 6

TD0004186A

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-108
SECTION 3: DRIVETRAIN
WHEEL SET (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264648 6 W/SET,29.5R25,MICHELIN,B50d
2 204680 1 TYRE,29.5R25,XADT,MICH ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191115 1 WHEEL,25X25X3.5,18STUD
5 203693 1 FLANGE,25x3.5,5 PIECE RIM
6 226116 1 BAND,BEAD SEAT
7 202043 1 DRIVER,RECTANGULAR
8 226117 1 RING,LOCK
9 200437 1 VALVE,JUMBO 63MM SWIVEL
10 200438 1 SPUD,TUBELESS

1 264649 6 W/SET,29.5R25,MICH,XADT
2 206680 1 TYRE,29.5R25,XADT,MICH ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191115 1 WHEEL,25X25X3.5,18STUD
5 203693 1 FLANGE,25x3.5,5 PIECE RIM
6 226116 1 BAND,BEAD SEAT
7 202043 1 DRIVER,RECTANGULAR
8 226117 1 RING,LOCK
9 200437 1 VALVE,JUMBO 63MM SWIVEL
10 200438 1 SPUD,TUBELESS

1 264650 6 W/SET,29.5R25,GOODYEAR
2 208390 1 TYRE,29.5R25,R1-2+,GOODYEAR ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191115 1 WHEEL,25X25X3.5,18STUD
5 203693 1 FLANGE,25x3.5,5 PIECE RIM
6 226116 1 BAND,BEAD SEAT
7 202043 1 DRIVER,RECTANGULAR
8 226117 1 RING,LOCK
9 200437 1 VALVE,JUMBO 63MM SWIVEL
10 200438 1 SPUD,TUBELESS

1 264651 6 W/SET,29.5R25,B/STONE,VLt
2 217247 1 TYRE,29.5R25,BRIDGESTONE,VLt,E3/L3 ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191115 1 WHEEL,25X25X3.5,18STUD
5 203693 1 FLANGE,25x3.5,5 PIECE RIM
6 226116 1 BAND,BEAD SEAT
7 202043 1 DRIVER,RECTANGULAR
8 226117 1 RING,LOCK
9 200437 1 VALVE,JUMBO 63MM SWIVEL
10 200438 1 SPUD,TUBELESS

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-109
SECTION 3: DRIVETRAIN
WHEEL SET (CHOICE)

TD0005789-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-110
SECTION 3: DRIVETRAIN
WHEEL SET (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264456 6 W/SET,875/65r29,MICHELIN
2 208154 1 TYRE,875/65r29,Xad,65-1,MICH ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191107 1 WHEEL,27X29X3,B50d,3PIECE,MOD
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 200438 1 SPUD,TUBELESS

1 264457 6 W/SET,875/65r29,GOODYEAR
2 208310 1 TYRE,875/65r29,Gp-4D,GOODYEAR ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191107 1 WHEEL,27X29X3,B50d,3PIECE
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 200438 1 SPUD,TUBELESS

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-111
SECTION 3: DRIVETRAIN
WHEEL SET (CHOICE)

7
3

TD0005790-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-112
SECTION 3: DRIVETRAIN
WHEEL SET (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264771 6 W/SET,29”,GOODYEAR,B50d,5pce
2 208310 1 TYRE,875/65r29,Gp-4d,GOODYEAR ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191121 1 WHEEL,27X29X3,B50d,5pce
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 200438 1 SPUD,TUBELESS
7 202043 1 DRIVER,RECTANGULAR

1 264772 6 W/SET,29”,MICHELIN,B50d,5pce
2 208154 1 TYRE,875/65r29,Xad,65-1,MICH ONLY AVAILABLE FROM TYRE OUTLETS
3 NSI 1 O RING,19x25 TO 25x25 RIMS ONLY AVAILABLE FROM TYRE OUTLETS
4 191121 1 WHEEL,27X29X3,B50d,5pce
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 200438 1 SPUD,TUBELESS
7 202043 1 DRIVER,RECTANGULAR

872271 - B45D 6X6 ADT - FEB 2010 REV A


3-113
872271 - B45D 6X6 ADT - FEB 2010

3-114
SECTION 4: HYDRAULICS

872271 - B45D 6X6 ADT - FEB 2010


4-1
SECTION 4: HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

2
(M5,M6,ML1,
21
(FD) ML2,MP3,MR) (MP2) (MP1)
4 (A4)
6 3 9 9 20 (A;B)
7 5

(B5) 13 (T2)

19 (TT) 20
(B6) 12 SP1 21
(A5) 15 S4

(A6) 15
(REMOVE PLUG FROM
UNNAMED PORT & ADD
CONNECTOR FOR PRESSURE
TO SUSPENSION DAMPING VALVES)
17

(M4) 10

(D) 15
16 (P2)
(L3) 11 (P3) 1
MAKE SURE UNNAMED 13
PORT UNDER SOLINOID IS 23 18 (L2)
PLUGGED, IF NOT THEN (L1) 14
PLUG (P1)

22
8

VOAC PORT FUNCTIONS


A BIN TIP UP
B BIN TIP DOWN
A4 BOTTLE ACCUMULATOR
A5 REAR BRAKE ACCUMULATORS
A6 FRONT BRAKE ACCUMULATORS
B5 BRAKE PEDAL (P2)
B6 BRAKE PEDAL (P1)
D TANK
FD FAN DRIVE MOTOR (A)
L1 SUSPENSION SHUTTLE VALVE (3)
L2 STEERING PUMP (LS)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
* SUSPENSION CONTROL VALVE (P1)
P1 MAIN PUMP PRESSURE (OUT)
P2 STEERING PUMP PRESSURE (OUT)
P3 STEERING ORBITROL (P)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN MANIFOLD (A1)
TT PLUGGED TD0005581-C
517850501-E SH2-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-2
SECTION 4: HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 210969 1 VALVE, MANIFOLD, PARKER, LRG, ADT
2 210908 1 ACCU, DIAPHRAM
3 201737 6 TEST POINT
4 140523 1 WASHER, DOWTY
5 122261 1 CONNECT, SPEC
6 122156 1 CONNECT
7 122153 1 ELBOW
8 122122 1 ELBOW
9 122098 2 ELBOW
10 121500 1 CONNECT
11 122047 1 ELBOW
12 122028 1 ELBOW
13 122021 2 CONNECT
14 122019 1 CONNECT
15 122018 3 CONNECT
16 122017 1 CONNECT
17 122016 1 CONNECT
18 121500 1 ORIFICE
19 120588 1 PLUG
20 120238 6 FLANGE
21 100225 12 CAPSCREW
22 100086 4 SCREW, HEX HD
23 100064 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-3
SECTION 4: HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

16 12
32

14

19 16 10 10
5 9
9 17,18 11
7
6
6 21,22

23
2
15
20,24

9,10 9,10
12

9,10
13
15
12
16
8
32

6
9,10 3,4
TD0003660

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-4
SECTION 4: HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 210969 1 VALVE, MANIFOLD
2 224398 1 VALVE, PRESSURE RELIEF INCLUDES SEAL KIT ITEM 25
3 224399 1 ORIFICE
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING INCLUDES SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING INCLUDES SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 4 VALVE, DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL
11 224400 1 ORIFICE, SCREW
12 226850 1 VALVE, STEERING PRIORITY
13 224401 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 27
14 224405 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 28
15 224402 2 VALVE, SHUTTLE INCLUDES SEAL KIT ITEM 29
16 224406 5 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER
19 226853 1 ORIFICE, SCREW
20 226855 1 VALVE, SHUTTLE, LS
21 224442 1 VALVE, DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 26
22 224430 1 COIL, SOLENOID
23 227253 1 VALVE, PRESSURE REDUCING INCLUDES SEAL KIT ITEM 30
24 121353 1 ORIFICE‘
25 221422 A/R KIT, SEAL NOT ILLUSTRATED
26 221423 A/R KIT, SEAL NOT ILLUSTRATED
27 224412 A/R KIT, SEAL NOT ILLUSTRATED
28 221424 A/R KIT, SEAL NOT ILLUSTRATED
29 224413 A/R KIT, SEAL NOT ILLUSTRATED
30 226856 A/R KIT, SEAL NOT ILLUSTRATED
31 226857 A/R KIT, SEAL NOT ILLUSTRATED
32 226858 1 VALVE, BIN TIP SECTION COMPLETE

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-5
SECTION 4: HYDRAULICS
VOAC BLOCK - VALVES

2 6 7

3 8

25
5

25 14
31
11,19

28
12

13
10

15

27
29
9

22
16

26

20 21
23

24

17 30
26

18 TD0003919

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-6
SECTION 4: HYDRAULICS
VOAC BLOCK - VALVES

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 210969 1 VALVE, MANIFOLD
2 224398 1 VALVE, PRESSURE RELIEF INCLUDES SEAL KIT ITEM 25
3 224399 1 ORIFICE, SCREW
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING INCLUDES SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING INCLUDES SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 4 VALVE, DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL
11 224400 1 ORIFICE, SCREW
12 226850 1 VALVE, STEERING PRIORITY
13 224401 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 27
14 224405 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 28
15 224402 2 VALVE, SHUTTLE INCLUDES SEAL KIT ITEM 29
16 224406 5 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER,
19 226853 1 ORIFICE, SCREW
20 226855 1 VALVE, SHUTTLE, LS
21 224442 1 VALVE, DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 26
22 224430 1 COIL, SOLENOID
23 227253 1 VALVE, PRESSURE REDUCING INCLUDES SEAL KIT ITEM 30
24 121353 1 ORIFICE
25 221422 A/R KIT, SEAL
26 221423 A/R KIT, SEAL
27 224412 A/R KIT, SEAL
28 221424 A/R KIT, SEAL
29 224413 A/R KIT, SEAL
30 226856 A/R KIT, SEAL
31 226857 A/R KIT, SEAL

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-7
SECTION 4: HYDRAULICS
VOAC BLOCK - TIP SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-8
SECTION 4: HYDRAULICS
VOAC BLOCK - TIP SECTION

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE
2 226859 2 KIT, CAP TIP LEVER
3 226860 1 KIT, SEAL, SPOOL STOP
4 226861 1 KIT, SPRING
5 226862 1 VALVE, RELIEF, 080 INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF, 280 INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE
8 226865 2 SPOOL, LS
9 140988 1 KIT, SEAL INTERSECTION
10 226866 1 VALVE, CHECK
11 226867 1 ORIFICE

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-9
SECTION 4: HYDRAULICS
ACCUMULATOR SUPPLY & FRONT AXLE BREATHER

6 10 REAR
2 ACC

9
19
20 18 1
8 FRONT
ACC
15 13
13
5
16
15 MOUNTED ON
X-BEAM 7
F/CHASSIS

11 14

12
VOAC
4 BLOCK
(A5)

VOAC
3 BLOCK
(A6)

7
17
BREATHER
FRONT AXLE

TD0005582-C
517850501-E SH9-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-10
SECTION 4: HYDRAULICS
ACCUMULATOR SUPPLY & FRONT AXLE BREATHER

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243897 1 HOSE
2 243897 1 HOSE
3 243897 1 HOSE
4 243516 1 HOSE
5 223816 1 FILTER, FUEL
6 203350 2 K-CLAMP, DOUBLE
7 200062 2 CLAMP, HOSE
8 186888 1 BKT, BREATHER, TRANSM/AXLE
9 186496 1 PIPE, STEEL, F/PIECE, R/ACC
10 186495 1 PIPE, STEEL, F/PIECE, F/ACC
11 186494 1 PIPE, STEEL, R/PIECE, F/ACC
12 186493 1 PIPE, STEEL, R/PIECE, R/ACC
13 162404 2 WASHER
14 130001 1 HOSE, PUSHLOCK
15 122084 2 CONNECT
16 121275 1 ELBOW
17 120161 1 ADAPTOR, BARBED HOSE
18 100757 2 SCREW, HEX HD
19 100083 3 SCREW, HEX HD
20 100062 3 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-11
SECTION 4: HYDRAULICS
HYDRAULIC TANK-F/CHASSIS HYDRAULIC KIT

25

12
8
11
23

19
TOP
OF 23
TANK 23

20
18
9

TOP OF
TANK 4
14
23 21

7
3 22
5 1
27
23
16 BOTTOM
2
24
OF 21
TANK
REAR OF
TANK 10 17
15
5
VOAC
BLOCK
26 6 13
-A6
VOAC
BLOCK
26
-A5

TD0005583-B
517850501-E SH10-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-12
SECTION 4: HYDRAULICS
HYDRAULIC TANK-F/CHASSIS HYDRAULIC KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 243518 1 HOSE
2 243517 1 HOSE
3 243515 1 HOSE
4 243514 1 HOSE
5 243513 1 HOSE
6 243512 1 HOSE
7 243186 1 HOSE
8 221669 1 BREATHER, FILTER
9 210862 1 ASSY, FILTER SEE SEC 4 FOR DETAILS
10 210741 1 STRAINER
11 210105 1 LEVEL, INDICATOR
12 208394 1 GASKET, LID, HYD TANK
13 206945 4 MOUNTING, RUBBER, SQUIGLY
14 203926 1 GROMMET
15 203560 1 STRAINER, SUCTN
16 202300 1 BALL VALVE
17 200653 4 CABLE TIE
18 176932 1 PIPE, STEEL, BOTT, LEVEL IND
19 176931 1 PIPE, STEEL, TOP, LEVEL IND
20 140464 1 O-RING
21 122143 3 TEE, RUN
22 122072 1 TEE, B/H, BRANCH
23 122008 6 ELBOW
24 120851 1 NIPPLE
25 120726 1 CAP
26 120678 2 CONNECT
27 120391 1 PLUG, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-13
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - SOUTH AFRICA

TD0005495-A
541850517-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-14
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - SOUTH AFRICA

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 210923 6 ACCU,PISTON,CRIMPED
UNCHARGED FOR AIR FREIGHT PUR-
1 210922 6 ACCU,PISTON,CRIMPED,4L,UNCHARGED
POSE
2 184651 3 CLAMP, 2 ACCUMULATORS
3 122257 6 REDUCER, 16 MORB-8 FORB
4 101307 3 WASHER, FLAT
5 101248 3 J-BOLT
6 100314 3 NUT, LOCK

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-15
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - EUROPE

TD0005494-0
514850518-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-16
SECTION 4: HYDRAULICS
ACCUMULATOR KIT - EUROPE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 210250 6 ACCUM, PISTON, 3.95L, 80BAR
2 184651 3 CLAMP, 2 ACCUMULATORS
3 101307 3 WASHER, FLAT
4 101248 3 J-BOLT
5 100314 3 NUT, LOCK

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-17
SECTION 4: HYDRAULICS
HYDRAULIC TANK FILTER ASSY

1
5

3
8

TD0005425

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-18
SECTION 4: HYDRAULICS
HYDRAULIC TANK FILTER ASSY

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 210862 1 FILTER ASSY,HYDRAULIC TANK SEE SEC 4 FOR FITMENT
2 222389 1 ELEMENT,FILTER
3 220738 1 FUNNEL,FILTER
4 140744 1 KIT,SEAL
5 226531 1 SPRING
6 226532 1 HEAD,FILTER
7 226530 1 SPACER
8 100197 1 SCREW,CAP

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-19
SECTION 4: HYDRAULICS
FAN MOTOR & COOLER, HYDRAULIC SYSTEM

REFER TO KIT
266193 - FAN MOTOR
2 ALTERNATIVES,B50D

12

12
14
11
11

19
16 TO PIPE,
STEEL, CASE
DRAIN
17
18
18

15
10 7
VOAC
3 BLOCK
(FD)

7 BOTTOM REAR
OF COOLER
BOX
13 6
14
18 8 8
1
15 9
16
INSIDE
19 COOLER
BOX
5

TD0005584-B
517850501-E SH8-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-20
SECTION 4: HYDRAULICS
FAN MOTOR & COOLER, HYDRAULIC SYSTEM

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 910211 1 GROMMET STRIP
2 243874 1 HOSE
3 243674 1 HOSE
4 216094 8 MOUNTING, RUBBER, HAYDEN COOLER
5 206945 2 MOUNTING, RUBBER
6 204079 1 GROMMET
7 201382 2 COOLER, HAYDEN
8 200653 2 CABLE TIE
9 186993 1 MOUNTING, RH, COOLER, HYDRAULIC
10 186992 1 MOUNTING, LH, COOLER, HYDRAULIC
11 186458 1 PIPE, OUTLET, HYD, T/COOLER
12 122146 1 ELBOW
13 122020 3 ELBOW
14 122016 1 CONNECT
15 101143 8 WASHER, FLAT
16 100731 4 SCREW
17 100312 4 NUT, NYLOC
18 100200 4 BOLT, HEX HD
19 100062 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-21
SECTION 4: HYDRAULICS
FAN MOTOR, PARKER (OPTION)

(T)

13 8 12
13

5
13
11
4
6

7 9
10
16
14 (A)
TO PIPE, STEEL,
(B)
CASE DRAIN
13
11

TO FAN
TORQUE TO 80NM COOLER
THEN TURN FURTHER

TO ALIGN SLOT WITH 1


HOLE FOR SPLIT PIN

16
7 2

TO REAR OF
VOAC BLOCK
(FD)
ATTACH ADAPTOR 5
PLATE TO
SPIDER FRAME
6
4

TD0006060-A
266179-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-22
SECTION 4: HYDRAULICS
FAN MOTOR, PARKER (OPTION)

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 244142 1 HOSE
2 244141 1 HOSE
3 244132 1 HOSE
4 212021 1 MOTOR,HYDRAULIC
5 184864 1 ADAPTOR PLATE,VAIN PUMP
6 162661 1 COUPLING,FAN TO HYD MOTOR
7 160920 1 WASHER,SPECIAL
8 122027 1 CONNECT
9 121317 4 FLANGE
10 101278 1 DIN935
11 100655 4 NUT,STOVER
12 100470 2 CAPSCREW,SOC HD
13 100424 8 WASHER,HARDENED
14 100225 8 CAPSCREW
15 100213 2 CAPSCREW
16 100152 1 SPLITPIN

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-23
SECTION 4: HYDRAULICS
KIT,FAN MOTOR - REXROTH

16
11 17
12
4
5 17
13

MOTOR
MOTOR FAN(A)
MOTOR
FAN(L)
FAN(B)
8 9
9
12
10

7 3 2
14
15

3
BEND SPLIT PIN
LEGS OVER AFTER
ASSEMBLY
1

3
15
14 TO PIPE,
7 STEEL, CASE
DRAIN

VOAC
BLOCK
2 (FD)
5
6

TD0006061-A
266194-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-24
SECTION 4: HYDRAULICS
KIT,FAN MOTOR - REXROTH

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
2 244260 1 HOSE
3 243684 1 HOSE
4 243683 1 HOSE
5 210766 1 MOTOR, HYD
9 184863 1 ADAPTOR PLATE, PISTON MOTOR
10 161737 1 COUPLING, FAN TO HYD MOTOR
11 160920 1 WASHER, SPECIAL
12 122021 1 CONNECT
13 122018 2 CONNECT
14 100655 4 NUT, STOVER
15 100470 4 CAPSCREW
16 100424 8 WASHER, HARDENED
17 100310 8 NUT, NYLOC
18 100290 1 NUT, CASTLE
19 100152 1 SPLITPIN
20 100077 8 SCREW, HEX HD
21 100061 16 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-25
SECTION 4: HYDRAULICS
FAN MOTOR BREAKDOWN

3 2
6 20
5

4
18
19

17

15 16

13 14
12

11

10

9
8

TD0000122

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-26
SECTION 4: HYDRAULICS
FAN MOTOR BREAKDOWN

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 210766 1 MOTOR, HYDRAULIC, 18CC
2 226286 1 HOUSING
3 225404 1 KEY, SHAFT
4 223662 1 SHAFT, DRIVE
5 221366 1 CIRCLIP
6 225407 1 SEAL, SHAFT
7 223204 1 BEARING, TAPPERED ROLLER
8 225411 1 DOWEL PIN
9 226288 1 SWASH PLATE
10 225400 1 ROTARY GROUP
11 225415 1 DISTRIBUTION PLATE
12 225405 1 SHIM
13 225406 1 BEARING, TAPERED ROLLER
14 225408 1 O-RING
15 225410 1 DOWEL PIN
16 226287 1 PORT PLATE
17 225409 8 SCREW, SOC HD
18 225414 1 VALVE, CARTRIDGE
19 225413 1 VALVE, SEAT SLEEVE
20 225412 1 PLUG

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-27
SECTION 4: HYDRAULICS
FAN MOTOR (ALTERNATIVE) BREAKDOWN

2
6
8
4
7

12
13
11
3 5

10

18
14
15 17

16

TD0005836

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-28
SECTION 4: HYDRAULICS
FAN MOTOR (ALTERNATIVE) BREAKDOWN

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 212021 1 HYDRAULIC MOTOR
2 NSI 1 END CAP
3 NSI 4 CAPSCREW
4 NSI 1 CAM RING
5 NSI 1 ROTOR
6 NSI 12 VANE
7 NSI 24 SPRING, VANE
8 NSI 1 PLATE, PRESSURE PORT
9 227252 1 KIT, SEAL
10 NSI 1 SEAL, SECTION
11 NSI 1 O-RING
12 NSI 1 SEAL, SECTION, SQUARE
13 NSI 1 SEAL, SHAFT
14 NSI 1 HOUSING
15 NSI 1 BEARING, BALL
16 NSI 1 RETAINING RING
17 NSI 1 SHAFT
18 NSI 1 RETAINING RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-29
SECTION 4: HYDRAULICS
NO COOLER OPTION

HYDRAULIC
TANK

1
TD0004523
516856521

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-30
SECTION 4: HYDRAULICS
NO COOLER OPTION

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243824 1 HOSE
2 122015 1 CONNECT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-31
SECTION 4: HYDRAULICS
HAYDEN COOLER OPTION

17
6
22
8
22
5
19

BOLTS IN RUBBER
9
MOUNTING TO GO
THROUGH FROM THIS
SIDE FORWARD (TYP)

10 6
21
18

14
11

7
4 1

FAN MOTOR (B)


1
VIA DOUBLE COOLERS
IN COOLER BOX 2
2
2

7
HYDRAULIC
TANK
3 15
23
16
23
23 20
1
13

12

TD0004525
516852522-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-32
SECTION 4: HYDRAULICS
HAYDEN COOLER OPTION

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243997 1 HOSE
2 243996 1 HOSE
3 216743 2 SEAL,GRILL,HAYDEN PIPE
4 206945 3 MOUNTING,RUBBER,SQUIGLY
5 201382 1 COOLER:HAYDEN
6 201377 4 MTG:RUBBER-HAYDEN COOLER
7 200653 10 CABLE TIE
8 187916 1 MTG,TOP, LH,HAYDEN,FNT
9 187841 1 MTG,TOP,RH,HAYDEN,FNT
10 187839 1 MTG,BOTT RH,HAYDEN,FNT
11 187838 1 MTG,BOTT LH,HAYDEN,FNT
12 187415 1 PLT,SEAL,BTM,RADIATOR
13 122020 1 ELBOW
14 122015 2 CONNECT
15 101129 4 BOLT,HEX HD
16 100730 4 BOLT,HEX HD
17 100569 2 SCREW,HEX HD
18 100370 2 WASHER,HARDENED
19 100312 2 NUT,NYLOC
20 100310 4 NUT,NYLOC
21 100090 2 SCREW,HEX HD
22 100062 4 WASHER,FLAT
23 100061 12 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-33
SECTION 4: HYDRAULICS
TIP HOSES & TEST POINTS

WRAP HOSE PROTECTION


9 LOOSELY AROUND HOSES.
IT MUST NOT BE TIGHT.
4
8 12
3
7 5
/C
0C

18 9
25

6
10 11 2
28 8
C/C

31
31 7 29
250

26 24
INSTALL BLANK
GROMMETS INTO 7 19
WDB HOLES ON 1
ALL SPACERS 9 24
25 16
17 17
8
8
6 27 16

9
33

1
TIP RELIEF
VALVE
(B) DOWN 2
TIP RELIEF
VALVE
(A) UP
USE CABLE TIE TOOL
TO INSTALL THESE
TIES
AS CORRECT TENSION
IS REQUIRED TO KEEP
THEM IN PLACE 30
32 14
CLAMP
ARRANGEMENT
AT POSITIONS 2; 3;
4; 5; 7; 8 & 9 (MP1) 4 1 (B) DOWN
20
13 4 2 (A) UP
(MP1)
22 (MP2) 5
(MP2)
23 5
31 3 21
(M4) 3
(M4) 21

31 15
26 TD0005585-B
517850501-B SH7-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-34
SECTION 4: HYDRAULICS
TIP HOSES & TEST POINTS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243580 1 HOSE
2 243579 1 HOSE
3 243290 1 HOSE
4 243290 1 HOSE
5 243290 1 HOSE
6 218920 7 CABLE TIEGROMMET
7 218336 2 GROMMET
8 218280 9 SPACER, HOSES, ARTIC
9 218279 18 GROMMET
10 207988 1 SPRING, TENSION, ARTIC HOSE
11 207795 1 CLIP, RETAINING, ARTIC HOSES
12 207253 1 HOSE,PROTECT,SPIRAL GRD
13 201737 3 TEST POINT
14 201438 5 P CLIPS
15 200653 4 CABLE TIE
16 186137 2 CLAMP, STAND
17 182431 1 STAND, HYD HOSE CLAMP
18 178798 1 CLAMP,ARTIC HOSES
19 176402 1 MTG, SPRING, ARTIC HOSES
20 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT
21 140150 2 O RING
22 122049 3 CONNECT
23 100762 2 BOLT, HEX HD
24 100370 2 WASHER, HARDENED
25 100314 1 NUT, NYLOC
26 100312 3 NUT, NYLOC
27 100210 3 BOLT
28 100199 1 BOLT, HEX HD
29 100091 1 SCREW, HEX HD
30 100080 5 BOLT
31 100062 6 WASHER, FLAT
32 100061 5 WASHER, FLAT
33 100059 3 WASHER

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-35
SECTION 4: HYDRAULICS
CASE DRAIN & RETURN, FRT CHASSIS

(A5)
(A4) 33 (A)
34 28 TANK
RETURN

9 41
39

(A1)
VOAC 29 (A2)
BLOCK-T2 BRAKE
31 VALVE-T2
(A3)
ORBITROL-T 14 11
26 21
(A6)
(A7)
SUSPENSION
VALVE 12
L90LS-T2
15 18
17

3638 28
16 3
13
15
MAIN PUMP
5 36
AIR BLEED
38 MAIN PUMP
4
18 12 AIR BLEED

17 36 CASE
7
(A1) 38 DRAINS

19 6 VOAC
BLOCK
40 20 (T2)
38 31
CAC FAN HYDRAULIC TANK
7
CASE DRAIN 37 CONNECTIONS 30
COOLER 42
FAN (T) TOP PROPSHAFT
25 GUARD
4
23 34
27 TO STEEL PIPE 42 10
VOAC FAN COOLER 35
BLOCK
(D) 1 22
8
2
STEERING
PUMP (L)
32 24
TD0005586-C
517850501-E SH6-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-36
SECTION 4: HYDRAULICS
CASE DRAIN & RETURN, FRT CHASSIS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243917 1 HOSE
2 243825 1 HOSE
3 243823 1 HOSE
4 243777 1 HOSE
5 243682 1 HOSE
6 243582 1 HOSE
7 243511 1 HOSE
8 243503 1 HOSE
9 210823 1 BLOCK, MANIFOLD, TANK LINES
10 201438 2 P-CLIPS
11 200653 5 CABLE TIE
12 187216 1 PIPE,STEEL, FAN COOLER, FNT
13 187215 1 MOUNTING, PIPES, TANK RET, MID
14 187214 1 MOUNTING, PIPES, TANK RET, FNT
15 186460 1 PIPE,STEEL, AIR BLEED
16 186136 1 MOUNTING, PIPES, TANK RETURN
17 176907 1 PIPE,STEEL, CASE DRAIN
18 176906 1 PIPE,STEEL, MAIN TANK RET
19 176048 1 MOUNTING, PIPES, TANK RETURN
20 140150 1 O-RING
21 122272 1 ELBOW
22 122224 1 ELBOW
23 122179 1 CONNECT
24 122165 1 TEE, RUN
25 122075 1 CONNECT
26 122059 1 CONNECT
27 122053 1 TEE, BRANCH
28 122025 2 CONNECT
29 122021 1 CONNECT
30 122018 1 CONNECT
31 122015 2 CONNECT
32 122008 1 ELBOW
33 120588 1 PLUG
34 120040 2 PLUG, HEX HD
35 101993 2 SCREW, HEX HD
36 100370 6 WASHER, HARDENED
37 100310 2 NUT, NYLOC
38 100085 7 SCREW, HEX HD
39 100084 4 BOLT, HEX HD
40 100064 1 WASHER, FLAT
41 100062 4 WASHER, FLAT
42 100061 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-37
SECTION 4: HYDRAULICS
PUMPS SUCTION & DELIVERY

PUMP
(X)
29 40 36 34
41
PUMP
AIR
BLEED 35
11
27
11
21
22
9 34
REMOVE PLUG FROM THIS
SIDE & PLACE IN OPEN 23 38
PORT ON THE LH SIDE 18 41
PUMP PORT 43
HAS AN
ORIFICE PUMP
WITHIN VOAC VOAC
(LS) MTG ON
BLOCK BLOCK
CHASSIS
(L2) (P2)
28 32
1 5 31 (IN)
SUCTION

30 1 44
5
10
26 16 15
42 6
37 2 16
15
7 13 39
33
19
14
INSTALL SLEEVE
17
OVER HOSE
12 1
13
14
17 13
HYDRAULIC
TANK
8

17 25
24
SIDE VIEW 17 17 20
VIEWS SHOWING
ASSEMBLY OF
3
SUCTION PIPES
19
20 12 13

13 13
TOP VIEW
8 17

TD0005587-C
517850501-E SH4-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-38
SECTION 4: HYDRAULICS
PUMPS SUCTION & DELIVERY

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243773 1 HOSE
2 243680 1 HOSE
3 263676 1 HOSE
4 243589 1 HOSE
5 243142 1 HOSE
6 241586 1 HOSE
7 218971 1 SLEEVE, NYLON
8 216714 1 PIPE, SUCT, EMERG STEER
9 210966 1 PUMP, HYD SEE SEC 4 FOR DETAILS
10 210778 1 PUMP, BI-DIRECTION, E/STEER SEE SEC 4 FOR DETAILS
11 204711 8 MOUNTING, RUBBER, ENGINE
12 203029 1 PIPE, COMPLETE SUCTION
13 202083 3 CLAMP, EXHAUST
14 201834 2 CLAMP, HEAVY DUTY, SUCTION
15 201833 2 CLAMP, HEAVY DUTY, SUCTION
16 200653 8 CABLE TIE
17 200593 3 K- CLAMP
18 186451 1 MOUNTING, PUMP, HYDRAULIC
19 186431 1 MOUNTING, SUCTION PIPE
20 186427 2 MOUNTING,SUCTION PIPE,STEERING
21 162216 4 SHIM, FLAT
22 162215 4 SHIM, FLAT
23 140732 1 O-RING
24 122233 1 CONNECT
25 122232 1 CONNECT
26 122231 1 CONNECT
27 122203 1 CONNECT
28 122033 1 CONNECT
29 122330 1 ELBOW
30 122012 1 CONNECT
31 121390 2 FLANGE, HALF
32 121157 1 ELBOW
33 101345 2 WASHER, HARDENED
34 101305 8 WASHER, FLAT
35 101107 4 WASHER, PROFILED
36 100973 4 NUT, STOVER
37 100764 2 BOLT
38 100738 4 BOLT, HEX HD
39 100731 2 SCREW
40 100654 2 NUT, STOVER
41 100536 4 WASHER, HARDENED
42 100424 2 WASHER, HARDENED
43 100131 2 BOLT, HEX HD
44 100021 4 CAPSCREW, SOC HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-39
SECTION 4: HYDRAULICS
MAIN PUMP DAMPER

VOAC BLOCK
(P1)

1
8

11
4 5
7 WELDED END
THIS SIDE
(IN) ATTACH TO
MAIN PUMP
(OUT)

3
SCREW END 6
THIS SIDE
(OUT)

12
4 7
11
2
9
10

NIP UP THEN
HALF TURN TO
TIGHTEN ON
BOTH ENDS

TD0005588-C
517850501-E SH5-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-40
SECTION 4: HYDRAULICS
MAIN PUMP DAMPER

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 244106 1 HOSE
2 244105 1 HOSE
3 230409 1 DAMPER
4 140728 2 O-RING
5 140131 1 O-RING
6 120607 2 FLANGE, HALF
7 120142 4 FLANGE, HALF
8 101258 1 U-BOLT
9 100370 2 WASHER, HARDENED
10 100314 2 NUT, LOCK
11 100114 8 SCREW, HEX HD
12 100076 4 CAPSCREW

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-41
SECTION 4: HYDRAULICS
DAMPER ASSY

TD0005401-E
230409-G

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-42
SECTION 4: HYDRAULICS
DAMPER ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 230409 1 DAMPER, TH, 208L - 16FH
1 184609 1 BARREL
2 162638 1 END
3 140159 1 O-RING
4 140103 1 RING, ANTI-EXTRUSION
5 140020 1 O-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-43
SECTION 4: HYDRAULICS
HYDRAULIC PUMP

1
34

22
25
24
38 8
21 23

18
31
13 14 32

12
11 38 33

37

38
9

5
35
6 16

20
17

27 2
36
28
44
3
26
10
29
40
19 39 37

41
30 42

45
43
40 37

TD0004623B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-44
SECTION 4: HYDRAULICS
HYDRAULIC PUMP

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
COMPLETE PUMP,SEE SEC 4 FOR DE-
1 210966 1 PUMP HYDRAULIC
TAILS
2 224861 2 PIN, STEPPED
3 224862 2 BEARING, SADDLE
4 224863 1 GUIDE, SPRING
5 224864 1 SPRING, SERVO
6 224865 1 PLUG ASSY, SPRING
8 224867 1 RING, BEARING
9 224868 2 PIN, SWASHPLATE RETAINER
10 224494 1 RET. SET, FIXED CLEARANCE
11 224495 1 COVER, SERVO
12 224869 1 NUT, LOCK, SEALING
13 224870 1 SCREW, STOP, MAX VOL
14 226973 1 PISTON, SERVO
16 224873 1 LINK, CHAIN
17 100434 4 CAPSCREW
18 100225 4 CAPSCREW
19 100205 4 CAPSCREW
20 224874 2 PIN, ROLL
21 224875 1 RING, SNAP, EXTERNAL, 55MM
22 224876 1 RING, SNAP, EXTERNAL, 72MM
23 224877 1 RING, SNAP, EXTERNAL, 100MM
24 224878 1 RING, SNAP, EXTERNAL, 108MM
25 224879 1 SEAL, SHAFT
26 226974 1 SWASH PLATE ASSY
27 224497 1 PLATE, PORT
28 224498 1 PIN, ROLL
29 226975 1 ROTATING GROUP, COMPLETE
30 226977 1 COVER ASSY, REAR
31 227398 1 SHAFT,C/W BEARING
32 224880 1 HOUSING, PUMP
33 226976 1 COMPENSATOR
34 224885 1 SEAL ASSY, SINGLE
35 224884 1 LINK, PISTON
36 224883 1 BLEED ASSY, AIR
37 224889 1 SEAL KIT, COMPLETE INCLUDES SEAL KITS 38, 39 AND 40.
38 224891 1 SEAL KIT, HOUSING
39 224890 1 SEAL KIT, COVER
40 224888 1 SEAL KIT, COMPENSATOR
41 226771 1 SPRING, DP HIGH
42 226770 1 SPRING, DP LOW
43 226772 1 SPRING, PMAX
44 226847 1 BUSHING, REAR COVER
45 227034 1 CHECK VALVE, COMPENSATOR

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-45
SECTION 4: HYDRAULICS
STEERING

26
30

9 ORBITROL(P) 26
25 VOAC
8 ORBITROL(R)
BLOCK
10 ORBITROL(L) 31
TOP BUSH ON (P3) 11 ORBITROL(T)
OSCILLATION JOINT
24 BLOCK 25
MANIFOLD TOP BUSH ON
32 TANK(A3) FRONT CHASSIS
27 35 5
24
4 1
22 17 19
16 29 22
34 2 3
33 4 35 12
17 29
18 32 15
27 35
7 14 20
BOTTOM BUSH 6
ON OSCILLATION
24 JOINT
28
13 24
25
23
31 28
36 BOTTOM BUSH ON 25
26 35 FRONT CHASSIS
12
21
REAR PIN
ARRANGEMENT
30
26

FRONT PIN
ARRANGEMENT

TD0005589-C
517850501-E SH3-10

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-46
SECTION 4: HYDRAULICS
STEERING

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 243894 1 HOSE
2 243687 1 HOSE
3 243686 1 HOSE
4 243577 1 HOSE
5 243561 1 HOSE
6 243560 1 HOSE
7 243560 1 HOSE
8 243559 1 HOSE
9 243559 1 HOSE
10 243559 1 HOSE
11 243558 1 HOSE
12 230232 2 CYLINDER, STEER
13 208595 1 SLEEVE, NYLON
14 208595 1 SLEEVE, NYLON
15 208595 1 SLEEVE, NYLON
16 207627 1 CLAMP, RUBBER, STEER, HOSES
17 207202 2 SPACER, CLAMP, ALU
18 206827 1 CLAMP, ALU, 4 BOLT
19 206826 1 CLAMP, ALU, 2 BOLT
20 200653 12 CABLE TIE
21 173637 1 MOUNTING, HOSES, STEERING
22 161643 4 PIN, EXPANDING
23 161181 2 RING, SPACER, TIP CYLINDER
24 160618 8 CONE, EXPANDING PIN
25 160617 8 END PLATE, EXPANDING STEER CYL
26 140277 8 O-RING
27 140108 4 V-RING
28 122202 2 TEE, RUN
29 122051 2 ELBOW
30 100740 4 BOLT, HEX HD
31 100654 4 NUT, STOVER
32 100569 2 SCREW, HEX HD
33 100493 2 BOLT, HEX HD
34 100312 2 NUT, NYLOC
35 100062 7 WASHER, FLAT
36 100083 3 SCREW, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-47
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE, EATON

16

15

17

14
12
13

11
2 5

4
9

10 6
7
8

TD0003449

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-48
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE, EATON

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 210739 1 VALVE, STEERING, EATON
2 NSI 1 HOUSING
3 226030 1 DRIVE
4 NSI 1 SPOOLCONTROL
5 226027 1 KIT, CENTERING SPRING
6 226032 1 RACE, BEARING
7 220158 1 THRUST BEARING, NEEDLE
8 226031 1 RACE, BEARING
9 226033 1 RETAINER, FRONT
10 226034 1 RING, RETAINING
11 NSI 1 PLUG
12 226026 1 KIT, SEAL
13 226029 2 VALVE, POWER LIMITER
14 NSI 2 PLUG, VALVE
15 NSI 1 PLATE, WEAR
16 226814 1 GEROTOR, 1560
17 NSI 1 CAP, END

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-49
SECTION 4: HYDRAULICS
STEERING CYLINDER

A
19
20
20

7
Note
All items marked with *
form part of seal kit
140691 5
1

18*
9*

12*
16* 6

11* 4
17*
10*
10*
14*

15*
13*

19
7

5
TD0003963-A
230232-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-50
SECTION 4: HYDRAULICS
STEERING CYLINDER

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 230232 1 STEERING CYLINDER SEE SEC 4 FOR DETAILS
1 182493 1 BARREL, STEERING CYLINDER
2 181923 1 ROD, STEERING CYLINDER
3 162199 1 NECKBUSH
4 162136 1 PISTON
5 161707 2 NUT, LOCK, SPHERICAL, STEER
6 160896 1 NUT, CASTLE
7 150108 2 BEARING, SPHERICAL
- 140691 1 KIT, SEAL INCLUDES ITEMS MARKED (*)
9 140722 1 O-RING *
10 140702 2 W/BAND, ROD *
11 140692 1 O-RING & B/UP *
12 140688 1 SEAL, PISTON *
13 140613 1 SEAL, WIPER *
14 140474 1 SEAL, ROD *
15 140473 1 SEAL, ROD *
16 140423 2 W/BAND, PISTON *
17 140220 1 O-RING *
18 100431 1 SPLITPIN *
19 120196 4 PLUG
20 120045 2 PLUG, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-51
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

3
28
4
7 29
5
30

8
6
34
32

33
31

P010919B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-52
SECTION 4: HYDRAULICS
PUMP, EMERGENCY STEERING

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 210778 1 PUMP, EMERGENCY STEERING SEE SEC 4 FOR FITMENT
2 226291 1 ROTARY GROUP
3 226292 1 PLATE, DISTRIBUTION
4 223659 1 SHIM
5 223660 1 BEARING, TAPERED, ROLLER
6 222290 1 O-RING
7 223214 1 PIN, DOWEL
8 226293 1 PLATE, PORT
9 226294 4 SCREW, SOC HD
10 226295 1 PLATE, SWASH
11 226296 2 SHELL, CRADLE
12 222284 1 SPRING
13 226297 1 SHAFT, DRIVE
14 222286 1 BEARING, TAPERED, ROLLER
15 222289 1 SEAL, SHAFT
16 221366 1 CIRCLIP
17 226298 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON, CONTROL
20 222280 1 ROD, PISTON
21 226299 1 HOUSING, PUMP
22 221367 1 PLUG
23 218840 1 VALVE, PILOT
24 223674 4 WASHER, DOWTY
25 218842 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW, CAP
28 226379 2 VALVE, A10FM
29 226380 2 RING, BACKUP
30 226381 2 O-RING
31 226382 2 VALVE, ANTI-CAVITATION CHECK
32 226383 4 RING, BACKUP
33 226384 2 O-RING
34 226569 1 ORIFICE

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-53
SECTION 4: HYDRAULICS
KIT, FRONT ADAPTIVE SUSPENSION

PRESSURE
6 (H)

2 (LS)
TANK
9 (G)
6
14 35 30
22

1
(PRESSURE) 7
VOAC BLOCK
P4
VOAC BLOCK
(LS) (L1)
10
PUMP 32
(LS)

12

11
TANK
(G) (LS)
8 1
PRESSURE
17 (H) 5
12

20
23 23

TANK 29 28
MANIFOLD 31
(A6)
8
9 TANK 18
MANIFOLD
16 15
(A7) 34
26
13

TD0005590-A
517850504-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-54
SECTION 4: HYDRAULICS
KIT, FRONT ADAPTIVE SUSPENSION

REFER TO SECTION 7 FOR FRONT SUSPENSION, STANDARD (CHOICE)

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 244116 1 HOSE
2 244115 1 HOSE
3 244114 1 HOSE
4 244113 1 HOSE
5 243971 1 HOSE
6 243970 1 HOSE
7 243966 1 HOSE
8 243952 1 HOSE
9 243151 1 HOSE
10 230360 1 CYL,SUSP STRUT,RHS SEE SEC 4 FOR BREAKDOWN
11 230359 1 CYL,SUSP STRUT,LHS SEE SEC 4 FOR BREAKDOWN
12 217563 2 GROMMET
13 210941 2 VALVE,DMPNG ASSY,SUSP
14 203681 2 P CLIP
15 186105 2 BKT,CLAMP,ACC,SUSP
16 186104 1 BKT,ACC,SUSP,RHS
17 186103 1 BKT,ACC,SUSP,LHS
18 176909 2 SPACER,CLAMP,ACCUMULATORS
19 122271 1 TEE,UNION
20 122205 2 CONNECT
21 122106 1 TEE,RUN
22 122065 1 TEE
23 122058 4 CONNECT
26 100658 2 BOLT HEX HD
28 100506 8 CAPSCREW
29 100370 8 WASHER,HARDENED
30 100310 2 NUT,NYLOC
31 100085 8 SCREW
32 100077 2 SCREW,HEX HD
33 100064 8 WASHER,FLAT
34 100062 2 WASHER,FLAT
35 100061 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-55
SECTION 4: HYDRAULICS
SUSPENSION STRUTS

Note
All items marked with *
form part of seal kit
140830

10
2

*
19* 15
7
14 *

18 *
14*

12

17 * 13*
6*
16*
20* 23 6*
8 13*
4
9
3
24
26
11
26

WARNING
PRESSURISED GAS
Avoid injury from escaping
fluid. Refer to manual for
correct removal, installation
& maintenance procedure.
21 Typical working pressure:
4800 kPa (700 PSI).
207340
25
22

2
TD0004325-B
230359/230360-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-56
SECTION 4: HYDRAULICS
SUSPENSION STRUTS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 230360 1 CYLINDER, SUSP STRUT, RHS SEE SEC 4 FOR DETAILS
A 230359 1 CYLINDER, SUSP STRUT, LHS SEE SEC 4 FOR DETAILS
1 217599 1 CLAMP, HOSE
2 214231 2 SPHERICAL BEARING
3 207676 1 PLUG, MAGNETIC
4 207340. 1 DECAL, SUSPENSION CYLINDER
5 202489 1 BELLOW, RUBBER
6 202280 2 GUIDE TAPE, PISTON *
7 200088 1 CLAMP, HOSE
8 186335 1 CARRIER, MAGNET, STRUT
9 184064 1 ASSY, PISTON, SUSP STRUT
10 184029 1 ROD, SUSP STRUT, WELDED
11 182437 1 BARREL, SUSPENSION STRUT
12 162427 1 NECKBUSH, SUSPENSION STRUT
13 140829 2 WEAR BAND, PISTON *
14 140827 2 WEAR BAND, ROD *
15 140686 1 SEAL, ROD *
16 140406 1 RING, BACK UP, 140367 *
17 140367 1 O-RING *
18 140285 1 SEAL, RO *
19 140284 1 SEAL, WIPER *
20 140221 1 O-RING *
21 120607 2 FLANGE, HALF
22 101102 4 CAPSCREW
23 101087 1 NUT, HEX FINE
24 101081 6 WASHER, HARDENED
25 100539 4 WASHER, SPRING
26 100461 8 CAPSCREW
- 140830 1 KIT, SEAL SUSPENTION STRUT INCLUDES ITEMS MARKED (*)

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-57
SECTION 4: HYDRAULICS
DAMPING VALVE, F/SUSP, COMFORT RIDE

A 5

11

7
5
8

10

TD0004540-B
210941-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-58
SECTION 4: HYDRAULICS
DAMPING VALVE, F/SUSP, COMFORT RIDE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 210941 1 DAMPING VALVE ASSY, SUSP
1 243601 1 HOSE
2 210940 1 MANIFOLD, ASSY, SUSPENSION SEE SEC 4 BREAKDOWN
3 210818 1 ACCU, F/T, PISTON
4 210817 1 ACCU, F/T, PISTON
5 140131 3 0 RING
6 140086 1 0 RING
7 120607 2 FLANGE, HALF
8 100946 4 CAPSCREW, SOC HD
9 100457 4 CAPSCREW, SOC HD
10 100060 4 WASHER, SPRING
11 100044 4 WASHER, SPRING

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-59
SECTION 4: HYDRAULICS
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE

11

8
10

12
5
2

8
6
5
7

TD0004598-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-60
SECTION 4: HYDRAULICS
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 210940 1 MANIFOLD ASSY, SUSPENSION SEE SEC 4 FOR FITMENT
2 227195 1 VALVE, CHECK
2 227199 1 KIT, SEAL, CHECK VALVE
3 226965 1 ORIFICE
4 227194 1 VALVE,CHECK
4 227198 1 KIT, SEAL, CHECK VALVE
5 NSI 11 PLUG
6 226962 1 ORIFICE
7 227196 1 VALVE,CHECK
7 227197 1 KIT, SEAL, PROPORTINAL VALVE
8 226966 2 ORIFICE
9 226967 2 COIL
10 226964 1 VALVE,PORTIONAL
10 227197 1 KIT, SEAL, PROPORTINAL VALVE
11 226963 1 VALVE,PORTIONAL
11 227197 1 KIT, SEAL, PROPORTINAL VALVE
12 226968 1 ORIFICE

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-61
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB, GLOBAL

9
9

6
11
12
12
12 15
17 18
7
14
1
10 13 18 8
1
14
5

19
16

TD0003969
514850506

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-62
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB, GLOBAL

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 218328 6 MTG, ANTI-VIBRATION, C/BOX
2 217066 1 GASKET, ORBITAL
3 216255 1 MICO BRAKE PEDAL GASKET
4 210948 1 PEDAL, BRAKE SEE SEC 4 FOR BREAKDOWN
5 210840 1 ADAPTOR, STEERING NOISE, ISOLAT
6 210739 1 VALVE, STEERING
7 187611 1 PLATE, OIL SEAL, STEERING
8 186447 1 MTG, SPIDER, ORBITAL
9 161986 2 SPACER, SPRING, RETARDER
10 140835 1 SEAL, OIL
11 140834 1 V RING, TAPER
12 140833 3 O RING
13 101101 4 CAPSCREW
14 101094 6 WASHER
15 100989 3 SCREW, HEX HD
16 100594 3 WASHER, FENDER
17 100364 4 SCREW, HEX HD
18 100064 7 WASHER, FLAT
19 100062 3 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-63
SECTION 4: HYDRAULICS
BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-64
SECTION 4: HYDRAULICS
BRAKE PEDAL

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 210948 1 BRAKE PEDAL, MICO, 100/100 BAR SEE SEC 4 FOR FITMENT
2 226821 1 PEDAL & BASE ASSY
3 NSI 1 PEDAL
4 NSI 1 BASE, PEDAL
5 NSI 2 SCREW, CAP
6 NSI 2 WASHER
7 226818 1 KIT, REPAIR, PEDAL & BASE
8 NSI 1 PIN
9 NSI 2 CIRCLIP
10 NSI 2 PIN, SPLIT
11 NSI 1 CAM
12 NSI 1 PIN
13 NSI 2 BUSH
14 NSI 2 CIRCLIP
15 226817 1 KIT, SWITCH/HARNESS REPAIR
16 NSI 2 PIN, SPLIT
17 NSI 1 SWITCH AND HARNESS
18 NSI 2 SCREW
19 NSI 2 SCREW
20 NSI 1 INSULATOR
21 NSI 1 BRACKET
22 NSI 1 BRACKET
23 NSI 2 NUT
24 NSI 2 WASHER, LOCK
25 NSI 1 CLAMP
26 NSI 1 SCREW, CAP
27 NSI 1 SPACER
28 NSI 1 STOP
29 226816 1 VALVE ASSY, 100/100 BAR
30 NSI 1 HOUSING
31 226815 1 KIT, VALVE REPAIR
32 NSI 1 CUP
33 NSI 1 SEAL
34 NSI 1 O-RING
35 NSI 1 O-RING
36 NSI 1 O-RING
37 NSI 1 BOOT
38 NSI 2 WASHER
39 NSI 1 SPRING
40 NSI 1 PLUG, END
41 NSI 1 RETAINER
42 NSI 1 SPRING
43 NSI 1 SPOOL
44 NSI 1 SPOOL
45 NSI 1 RETAINER ASSY
46 NSI A/R SHIM
47 NSI 1 SPRING
48 NSI 1 SPRING
49 NSI 1 SPRING
50 NSI 1 PISTON

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-65
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB, BELL - DETAIL A

17
19

13 ORBITAL (R)

15
ORBITAL (P)

12 ORBITAL (L)
14
ORBITAL (T)

6
VOAC
16 BLOCK
(L3)

12
11
13

14 7

23
21 23
15
22

8
SPLIT GROMMET
BEFORE
10 INSERTING INTO TD0003970-B
8 K-CLAMP 514850507-B SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-66
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB, BELL - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
6 243574 1 HOSE
7 207213 4 MOUNTING, RUBBER, CONDENSER, HVAC
8 203215 12 GROMMET
9 202614 2 K-CLAMP
10 200591 6 K-CLAMP
11 186325 2 MOUNTING, STEERING PIPES, TOP
12 186069 1 PIPE, ASSY, LEFT, STEERING
13 186068 1 PIPE, ASSY, RIGHT, STEERING
14 186067 1 PIPE, ASSY, TANK, STEERING
15 186066 1 PIPE, ASSY, PRESS, STEERING
16 178594 2 MOUNTING, STEERING PIPES, BOTTOM
17 122032 1 ELBOW
19 122015 4 CONNECT
21 100314 8 NUT, NYLOC
22 100089 3 SCREW
23 100064 11 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-67
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB, BELL - DETAIL B

(P)
(P) 18
(A) 18
(A) 18
18

20
(T)
18
(T)

(P)
4
(A)
2 3
(A)
5
(P)

1
(T)

2
REAR BRAKE
APPLY, STEEL
PIPE

VOAC

4 5 BLOCK
(B5)
VOAC
BLOCK
(B6)

TANK MANIFOLD
BLOCK
(A2)

3 TD0003971-B
FRONT AXLE
BRAKE APPLY 514850507-B SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-68
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB, BELL - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 243975 1 HOSE
2 243974 1 HOSE
3 243973 1 HOSE
4 243871 1 HOSE
5 243871 1 HOSE
18 122021 5 CONNECT
20 120397 1 PLUG, HOLLOW, HEX

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-69
SECTION 4: HYDRAULICS
CAB TILT SYSTEM

24 16
29
28
19

10

2
25

9
3
2

1 3

4
22

18
13 30
2
13 8
23 15
23
20 4
30
27
23 26
14
11 17
1
14
6 23
12 20
21
TD0003972-A
512850505-E

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-70
SECTION 4: HYDRAULICS
CAB TILT SYSTEM

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 260658 2 PIN ASSY,CAB TILT CYL
2 243538 1 HOSE
3 243537 1 HOSE
4 230152 1 CYLINDER
5 210920 1 PUMP,MANUAL
6 207219 1 SPRING,CABSTRUT
8 203923 1 GROMMET
9 201419 2 P CLIP 12MM
10 186917 1 TRAY,DRIP,CAB LIFT PUMP
11 174739 1 STAY,CAB
12 162456 1 WASHER,SPRING RET
13 162014 2 WASHER,VESCONITE
14 160432 2 SLEEVE,PEDAL,VESCONITE
15 122049 2 CONNECT
16 122032 2 ELBOW
17 101345 1 WASHER,HARDENED
18 101343 1 WASHER, MILDSTEEL
19 100730 1 BOLT,HEX HD
20 100653 2 NUT,STOVER
21 100652 1 NUT,STOVER
22 100644 1 BOLT,HEX HD
23 100423 4 WASHER,FLAT
24 100386 2 SCREW
25 100221 1 CAPSCREW
26 100200 1 BOLT,HEX HD
27 100141 1 BOLT,HEX HD
28 100062 2 WASHER,FLAT
29 100061 1 WASHER,FLAT
30 100012 10 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-71
SECTION 4: HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

Note
All items marked with *
form part of seal kit
140565

6 10*

11*
1
7
12*

13*
8

14*

15*

5
17*

16*
3

TD0004268-A
230152-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-72
SECTION 4: HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230152 1 CYLINDER
2 160523 2 BUSH, TILT CYLINDER
3 183202 1 BARREL, CAB TILT
4 183203 1 ROD, CAB TILT
5 100290 1 NUT, CASTLE
6 160993 1 NECKBUSH, NUT
7 160994 1 NECKBUSH, SET
8 161318 1 PISTON
- 140565 1 KIT, SEAL INCLUDES ITEMS MARKED (*)
10 140059 1 O-RING *
11 140033 1 SEAL, WIPER *
12 140044 1 SEAL, SINGLE ACTING *
13 140368 1 O-RING *
14 140400 1 RING, BACK UP *
15 140734 1 O-RING *
16 100152 1 SPLITPIN *
17 140032 1 SEAL, PISTON *

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-73
SECTION 4: HYDRAULICS
PUMP, CAB TILT

P011140

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-74
SECTION 4: HYDRAULICS
PUMP, CAB TILT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 210920 1 PUMP, MANUAL, C/W TANK
1 140660 1 KIT, SERVICE

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-75
SECTION 4: HYDRAULICS
HYDRAULICS - REAR CHASSIS

3
28 13
23
16 31

20
13

31
29
3
22
1

30
11
12
17

BRAKE PEDAL

19 15
6

14
7
5
9
18
MID AXLE
27 BRAKE APPLY

REAR AXLE
BRAKE APPLY

21

8 25

18
10 24
26

TD0006111-0
517845502-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-76
SECTION 4: HYDRAULICS
HYDRAULICS - REAR CHASSIS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243542 2 HOSE
2 243542 1 HOSE
3 243541 2 HOSE
4 243541 1 HOSE
5 243540 1 HOSE
6 243539 1 HOSE
7 230429 2 CYL,TIP
8 223816 2 FILTER,FUEL
9 203349 7 K-CLAMP
10 200062 4 CLAMP
11 187894 2 LOCK TAG REAR AXLE
12 187893 2 RETAINER PLATE
13 184792 2 PIPE
14 178074 1 PIPE,BRAKE ACTUATE REAR
15 178073 1 PIPE,BRAKE ACTUATE,FNT
16 171439 2 CLAMP,SINGLE STEEL
17 160747 2 PIN ASSY,TIP CYL
18 130001 1 HOSE,BREATHER
19 130001 1 HOSE,BREATHER
20 122294 2 TEE,B/H,BRANCH
21 122204 2 ELBOW
22 122198 2 ELBOW
23 122080 2 CONNECT
24 122065 1 TEE
25 122019 2 CONNECT
26 121275 2 MALE-8
27 120161 2 ADAPTOR
28 100685 2 BOLT,HEX HD
29 100314 2 NUT,NYLOC
30 100111 4 SCREW,HEX HD
31 100064 4 WASHER,FLAT,

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-77
SECTION 4: HYDRAULICS
TIP CYLINDER ASSY

Note
All items marked with *
form part of seal kit
140652

6
4

23

22
26 3 17
14*8*
15*
7 13*
15
20
5 19
18 12*
11*
4
25 16*
21
26 10*
9* 24
10
1
2*

TD0007106-A
230429-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-78
SECTION 4: HYDRAULICS
TIP CYLINDER ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 230429 1 CYLINDER, TIP
1 100407 1 NUT,CASTLE
2 100431 1 SPLITPIN *
3 100965 11 CAPSCREW,SOC HD
4 120196 1 PLUG
5 120392 1 PLUG,HEX HEAD
6 122014 1 ELBOW
7 122134 1 PLUG
8 140440 1 SEAL,WIPER *
9 140533 1 SEAL,PISTON *
10 140534 2 W/BAND,PISTON *
11 140535 1 O RING *
12 140536 1 RING,BACK UP *
13 140643 1 SEAL,ROD *
14 140674 1 SEAL,ROD *
15 140698 2 W/BAND,ROD *
16 140722 1 O RING *
17 140791 1 BOOT,CYL
18 150199 1 BEARING,SPHERICAL,TIP CYL
19 161480 1 NECKBUSH
20 161708 1 NUT,LOCK,SPHERICAL
21 162598 1 PISTON
22 176955 2 CLAMP,PIPE
23 176956 1 PIPE,OIL LEAD,TIP CYL
24 191435 1 ROD,TIP,CYL
25 191436 1 BARREL
26 203990 1 NIPPLE,GREASE
- 140652 1 KIT, SEAL, TIP CYLINDER INCLUDES ITEMS MARKED (*)

872271 - B45D 6X6 ADT - FEB 2010 REV A


4-79
872271 - B45D 6X6 ADT - FEB 2010

4-80
SECTION 5: PNEUMATICS

872271 - B45D 6X6 ADT - FEB 2010


5-1
SECTION 5: PNEUMATICS
FRONT CHASSIS - DETAIL A

20

9 29
31
34
52 38 FROM ENGINE
40 31 COMPRESSOR

47 37
9

TO 37 19
UNLOADER
VALVE 10
37

31

37 18
GRILL FRAME

18
CLAMPING OF
COOLING PIPE

42
52 17
37 18

44
52
18
37 52
14 13 44
52 COOLING PIPE MTG
46 ON GRILL FRAME

TD0004528-D
516852511-H SH2-4

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-2
SECTION 5: PNEUMATICS
FRONT CHASSIS - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
9 218307 1 HOSE,TEFLON
10 216712 1 HOSE,TEFLON
13 187918 1 SPACER
14 187917 1 CLAMP,PIPE
17 187843 1 PIPE,PNEUMATIC,COOLING
18 187842 8 MTG,PIPE,PNEU,COOLING
19 186435 1 MTG,PIPES,PNEUMATIC,COOL
20 186434 1 MTG1,PIPES,PNEUMATIC,COOL
25 186004 1 PIPE3,PNEUMATIC,COOLING
29 178757 1 PIPE ASSY,COMPRESSOR,OM502LA
31 160510 5 CLAMP
34 120970 1 CONNECT
37 120286 6 UNION
38 120258 1 ELBOW
40 100731 4 SCREW
42 100569 6 SCREW,HEX HD
44 100312 5 NUT,NYLOC
46 100196 1 BOLT,HEX HD
47 100176 2 SCREW,HEX HD
52 100062 14 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-3
SECTION 5: PNEUMATICS
FRONT CHASSIS - DETAIL B

ON R/HAND
MUDGUARD
42
39

27

41
48
TO 20L AIR
TANKS ON
FRONT CHASSIS.

3 5

37
32 24
12
3
40
52
30
49
52

28

20
24
19

31
4

FROM COOLING
PIPE ON GRILL
FRAME

TD0004529-D
516852511-H SH3-4

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-4
SECTION 5: PNEUMATICS
FRONT CHASSIS - DETAIL B

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
3 264000 1 KIT,AIR DRYER,OSC,LARGE,ADT SEE SEC 5 FOR BREAKDOWN
4 241587 1 HOSE
5 241349 1 HOSE
6 241347 1 HOSE
12 203371 1 K-CLAMP
19 186435 1 MTG,PIPES,PNEUMATIC,COOL
20 186434 1 MTG1,PIPES,PNEUMATIC,COOL
24 186005 1 PIPE2,PNEUMATIC,COOLING
27 184595 1 COVER,UNLOADER VALVE
28 178956 1 MTG,RESERVOIR,AIR,5L
30 178580 1 MTG,PIPES,PNEUMATIC,COOL
31 160510 5 CLAMP
32 121350 3 ELBOW
37 120286 6 UNION
39 101309 2 WASHER,FENDER
40 100731 4 SCREW
41 100706 3 SCREW,HEX HD
42 100569 6 SCREW,HEX HD
48 100148 11 WASHER,FLAT
49 100085 2 SCREW,HEX HD
51 100064 2 WASHER,FLAT
52 100062 14 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-5
SECTION 5: PNEUMATICS
FRONT CHASSIS - DETAIL C

23
20 26

7
36 31
35 37

47

23
8

50
53 22
11

43
48
16
48
45

48 43
45 48 21
15
33
32 TD0004530-F
32
516852511-H SH4-4

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-6
SECTION 5: PNEUMATICS
FRONT CHASSIS - DETAIL C

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 262064 2 KIT,20LT RESERVOIR SEE SEC 5 FOR BREAKDOWN
7 241347 1 HOSE
8 241219 1 HOSE
11 211473 1 VALVE,PURGE TANK SEE SEC 5 FOR BREAKDOWN
15 187906 1 PIPE,T-PIECE,RES,20L
16 187904 1 MTG,RESERVOIRS,AIR,20L
20 186434 1 MTG1,PIPES,PNEUMATIC,COOL
21 186079 1 PIPE,PURGE VALVE,RES,20L
22 186078 1 BKT,MTG,PURGE VALVE
23 186006 1 PIPE3,PNEUMATIC,COOLING
26 186003 1 PIPE,RESERVOIRS,AIR,20L
31 160510 5 CLAMP
32 121350 3 ELBOW
33 121024 1 TEE
35 120804 1 ELBOW
36 120758 1 UNION
37 120286 6 UNION
43 100316 4 NUT,NYLOC
45 100211 4 SCREW,HEX HD
47 100176 2 SCREW,HEX HD
48 100148 11 WASHER,FLAT
50 100080 4 SCREW,HEX HD
53 100061 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-7
SECTION 5: PNEUMATICS
FAN PURGING KIT

2
5
7

6
1

EXISTING PART
TD0005515-B
264739-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-8
SECTION 5: PNEUMATICS
FAN PURGING KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 184723 1 BKT,MTG,PURGE VALVE
2 184572 1 PIPE,FAN PURGING
3 184571 1 BRK,FAN PURGING
4 130002 1 HOSE,PUSHLOCK
5 121407 1 CONNECT
6 121404 1 ELBOW
7 121398 1 ELBOW
8 121393 1 CONNECT
9 100089 1 SCREW
10 100064 1 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-9
SECTION 5: PNEUMATICS
AIR DRYER KIT

10
12
8 6
11
5
1

8
11
5

11

9
5 11
5

5
11
9 5
11 4
9

TD0003978-A
261926-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-10
SECTION 5: PNEUMATICS
AIR DRYER KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 261926 1 KIT, AIR DRYER SEE SEC 5 FOR FITMENT
1 220949 1 FILTER, AIR DRYER
2 210561 1 VALVE, UNLOADER, AIR DRYER SEE SEC 5 FOR BREAKDOWN
3 203895 1 RESEVOIR, AIR, 5L
4 200318 1 MTG, BAND
5 140370 6 O RING
6 140193 1 O RING
7 121364 1 ADAPTOR
8 121231 2 CONNECT
9 120399 3 PLUG, BLANKING
10 120157 1 CONNECT
11 100590 6 G-RING
12 100588 1 G-RING

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-11
SECTION 5: PNEUMATICS
AIR DRYER REPAIR KIT

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-12
SECTION 5: PNEUMATICS
AIR DRYER REPAIR KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 210561 1 VALVE, UNLOADER, AIR DRYER SEE SEC 5 FOR FITMENT
2 220949 1 FILTER, AIR DRYER
3 221703 1 ELEMENT, HEATING, AIR DRYER
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER INCLUDES ITEMS MARKED *
5 * 1 WASHER, RUBBER
6 * 1 O-RING
7 * 1 PLASTIC PISTON
8 * 1 O-RING
9 * 1 O-RING
10 * 1 SEAT, RUBBER
11 * 1 O-RING
12 * 1 O-RING
13 * 1 VALVE, POPPET
14 * 1 O-RING
15 * 2 O-RING
16 * 1 O-RING
17 * 1 SPACER, RUBBER
18 * 1 O-RING
19 * 1 O-RING
20 * 1 O-RING
21 * 1 WASHER, COPPER
22 * 1 O-RING, HEATING ELEMENT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-13
SECTION 5: PNEUMATICS
RESERVOIR KIT

4
1
5

4
1
5

6
7
5
1

5 3
1
2

TD0003979
262064

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-14
SECTION 5: PNEUMATICS
RESERVOIR KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 262064 1 KIT, 20L RESERVOIR SEE SEC 5 FOR FITMENT
1 100590 4 G-RING
2 120166 1 VALVE, DRAIN
3 121364 1 ADAPTOR
4 121365 2 ADAPTOR
5 140370 4 O-RING
6 200318 2 MTG, BAND
7 203897 2 RESEVOIR, AIR, 20L

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-15
SECTION 5: PNEUMATICS
PURGE TANK VALVE

18

8
Not Part of Valve

10 5

11

15
12

13 6

17

14 16

TD0005750

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-16
SECTION 5: PNEUMATICS
PURGE TANK VALVE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 211473 1 VALVE, PURGE TANK SEE SEC 5 FOR FITMENT
2 210544 1 VALVE, SOLENOID
3 NSI 1 BODY, VALVE
4 NSI 1 COVER, VALVE
5 NSI 4 SCREW, CAP
6 * 1 DIAPHRAM INCLUDED IN SEAL KIT
7 * 1 SPRING, PRESSURE INCLUDED IN SEAL KIT
8 226024 1 SOLENOID
9 NSI 1 O-RING
10 NSI 1 TUBE, CORE
11 * 1 SPRING INCLUDED IN SEAL KIT
12 * 1 CORE INCLUDED IN SEAL KIT
13 * 1 O-RING INCLUDED IN SEAL KIT
14 NSI 1 CLIP, SPRING
15 140628 1 KIT, SEAL INCLUDES ITEMS MARKED *
16 140462 1 WASHER, DOWTY
17 121045 1 ADAPTOR
18 201529 1 PLUG, CONNECTING NOT SUPPLIED WITH VALVE

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-17
SECTION 5: PNEUMATICS
AIR HORN KIT OPTION

1
8
11
3
10

5
4
9
11 11
7

TD0004606-A
514852047-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-18
SECTION 5: PNEUMATICS
AIR HORN KIT OPTION

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 241450 1 HOSE
2 210067 1 HORN,AIR,TWIN
3 201419 4 P CLIP
4 121350 1 ELBOW
5 120680 1 CONNECT
6 120352 1 CONNECT
7 100312 1 NUT,NYLOC
8 100310 4 NUT,NYLOC
9 100081 1 SCREW,HEX HD
10 100080 4 BOLT
11 100061 6 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-19
SECTION 5: PNEUMATICS
REAR CHASSIS

5 7

PARK BRAKE

9
8 PARK BRAKE/IPM (PB)
1
REAR/IPM (TSD)

MID/REAR AXLE
BRAKE APPLY

7
4
MID AXLE (TSD)

6
2

TD0003980-A
REAR AXLE (TSD) 514852512-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-20
SECTION 5: PNEUMATICS
REAR CHASSIS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 241406 1 HOSE
2 241404 1 HOSE
3 241403 1 HOSE
4 203349 9 K-CLAMP, SINGLE
5 178077 1 PIPE, PARK BRAKE, REAR
6 178076 1 PIPE, TWO SPEED DIFF, REAR
7 178075 1 PIPE, TWO SPEED DIFF, FNT
8 121104 1 TEE, UNION
9 120969 1 CONNECT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-21
SECTION 5: PNEUMATICS
CAB, BELL - DETAIL A

36
1 (AS)
39 15
33
7(EB)

7 26
23
2(EVB) 18
33 37
39
39
EXHAUST
BRAKE

19
2
30 38 12 13

38 34
22 12

MOUNTED ON SPARE BOSSES


ON FLYWHEEL CASING

6 21 31
38
28 1 11
29 16 TO CYLINDER
39 17 6 EVB - BANJO
35
EXHAUST
38 39 VALVE
36 BRAKE
14

20

25 TO CYLINDER TD0003982-B
3 EVB - BANJO
10 515852515-B SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-22
SECTION 5: PNEUMATICS
CAB, BELL - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 241471 1 HOSE
2 241470 1 HOSE
3 241469 1 HOSE
4 241468 1 HOSE
5 241411 1 HOSE
6 241350 1 HOSE
7 241338 1 HOSE
8 241156 1 HOSE
9 218345 1 K-CLAMP,SMOOTH,SINGLE
10 217534 1 PIPE,EVB,X-OVER,RHS
11 217533 1 PIPE,EVB,X-OVER,LHS
12 217532 2 PLUG,BLANKING
13 210868 1 MANIFOLD,EVB & EXH,BRAKE
14 203349 3 K-CLAMP,SINGLE
15 201439 1 P CLIPS
16 201420 2 P CLIPS
17 187208 2 BKT,EVB,X-OVER,PIPE
18 186519 1 BKT,PIPE 10MM,EVB,OM501/502
19 186510 1 PIPE,EVB,AIR SUPPLY,OM501/502
20 186002 3 MTG,PIPE,MAIN AIR SUPPLY
21 186001 1 PIPE,MAIN AIR SUPPLY
22 178774 1 PLT,MTG,EVB MANIFOLD,D#
23 130044 1 SLEEVE,FIRE, 500 LONG
24 121350 1 ELBOW
25 121258 1 TEE,BRANCH
26 121213 1 ELBOW,90,B/H
27 120965 1 ADAPTOR,STRAIGHT
28 120804 1 ELBOW
29 101064 2 NUT,STOVER
30 100652 1 NUT,STOVER
31 100494 2 SCREW,HEX HD
32 100354 1 WASHER,COPPER
33 100310 3 NUT,NYLOC
34 100196 1 BOLT,HEX HD
35 100083 3 SCREW, HEX HD
36 100081 3 SCREW,HEX HD
37 100080 2 SCREW,HEX HD
38 100062 7 WASHER,FLAT
39 100061 10 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-23
SECTION 5: PNEUMATICS
CAB, BELL - DETAIL B

FRONT AXLE (TS2/CTD) 3

5 REAR AXLE (TS1/CTD)


8 TRANSFER CASE (TC1)

4 PARK BRAKE (PB)


CONNECT TO STEEL
PIPES, REAR CHASSIS
PNEUMATIC
BLOCK

4 PARK BRAKE

5 CTD (REAR AXLE)

241411 241156

243973 243871
241469 243871

243277 24
ELEC
243276
3 CTD (FRONT AXLE)

243975 243574 241468


27
243974

VIEW ON FRONT OF 1ST TD0003983-C


RUBBER CLAMP UNDER 32
CAB TRANSFER CASE 515852515-B SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-24
SECTION 5: PNEUMATICS
CAB, BELL - DETAIL B

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
3 241469 1 HOSE
4 241468 1 HOSE
5 241411 1 HOSE
8 241156 1 HOSE
24 121350 1 ELBOW
27 120965 1 ADAPTOR,STRAIGHT
32 100354 1 WASHER,COPPER

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-25
SECTION 5: PNEUMATICS
CAB, GLOBAL

IPM ON CAB
FIREWALL
2

PLUG INTO AIR


PIPE ON SEAT

SEAT IN CAB

TD0003984-B
514850514-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-26
SECTION 5: PNEUMATICS
CAB, GLOBAL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 212010 1 VALVE,BLOCK,IPM,LARGE,BELL, G2 SEE SEC 5 FOR BREAKDOWN
2 130029 1 PIPE,AIR LINE

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-27
SECTION 5: PNEUMATICS
PNEUMATIC BLOCK ASSY

6
1
7

23

28 17
26

27 16
26

12

26
16
10

26
21 17
11
14
25 15B
13
20 16
15A
22
24
18
18
19

19

TD0005707-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-28
SECTION 5: PNEUMATICS
PNEUMATIC BLOCK ASSY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 212010 1 VALVE, BLOCK, IPM, LARGE SEE SEC 5 FOR FITMENT
2 210833 3 VALVE, SOLENOID
3 221589 3 GASKET, SOLENOID/MANIFOLD
4 221585 6 GASKET, BLOCK/PILOT, INTERFACE
5 221587 6 SCREW, CAP, SOLENOID
6 210905 6 SOLENOID, PILOT VALVE, 24V
7 221586 12 SCREW, BODY/PILOT VALVE
8 206387 3 SWITCH, PRESSURE, (NC), 5 BAR
9 221590 3 O-RING, PRESSURE SWITCH
10 201375 1 PRESSURE SENDER, 0-10 BAR, SWITCH
11 221595 1 SCREW, PRESSURE SENDER
12 120631 1 FITTING, TUBE
13 121495 1 PLUG
14 140877 1 RING, SEAL
15A 120588 1 PLUG OPTIONAL - WITHOUT AIR HORN
15B 120640 1 CONNECT OPTIONAL - WITH AIR HORN
16 121186 4 ADAPTOR
17 120322 2 CONNECT
18 226831 5 DISC, FILTER, 16MM
19 226832 5 CIRCLIP, INTERNAL
20 226870 2 VALVE, BODY, QUICK EXHAUST
21 226835 2 KIT, SERVICE, QUICK EXHAUST VALVE
22 100919 4 SCREW, PAN HD
23 101247 6 SCREW, CAP
24 140879 2 O-RING
25 122003 3 O-RING
26 100530 5 WASHER, COPPER
27 120588 2 PLUG
28 120640 1 CONNECT

872271 - B45D 6X6 ADT - FEB 2010 REV A


5-29
872271 - B45D 6X6 ADT - FEB 2010
5-30
SECTION 6: ELECTRICAL

872271 - B45D 6X6 ADT - FEB 2010

6-1
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL A

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
CONNECTS TO LEFT MIRROR &
REVERSE MONITOR OBW WARNING LIGHTS
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS
CONNECTS TO
ARTIC REVERSE LIGHT

CONNECTS TO
REAR WIPER

24 14

21

CONNECTS TO
ENGINE HARNESS

DIAGNOSTIC
CONNECTOR

CONNECTS TO
ARTIC HARNESS

TD0005592-0
517850602-0 SH1-3

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-2
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
14 216412 1 HARNESS,REAR WIPER
21 216221 1 HARNESS,CAB
24 207288 22 MTG,SWIVEL HEAD

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-3
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL B

6
26
8

20

15
57
50
37

30

36
32
23

54 38
47 18

39

16

17

7
52
58

9
27 48
55 2
TD0005593-0
517850602-0 SH2-3

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-4
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL B

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
2 900450 1 PIPE
6 217902 3 FRAME,SWITCH,CARLING,BLANK
7 217745 1 WASHER,BOTTLE AND PUMP
8 217737 1 FRAME, SWITCH
9 216702 2 P CLIPS
15 216088 1 SWITCH,STEERING COLUMN
16 216037 1 SOCKET,12V,ACCESSORY
17 216017 1 BUZZER
18 214432 1 E-MODULE,MDU3
20 214243 1 E-MODULE,SSM
23 208158 1 COVER,PLUG,COLUMN SWITCH
26 206940 1 LIGHT,INTERIOR
27 206070 1 THROTTLE, FOOT ACTUATOR
30 202729 1 CIGARETTE LIGHTER 12V
32 200871 54 CABLE TIE
36 176435 1 WASHER,CIG LIGHTER
37 161081 1 SLEEVE
38 101997 4 CAPSCREW
39 101216 1 WASHER, SERRATED
47 100370 1 WASHER,HARDENED
48 100358 4 WASHER,FLAT
50 100309 4 NUT,NYLOC
52 100196 3 BOLT,HEX HD
54 100085 1 SCREW
55 100080 10 BOLT
57 100063 17 WASHER,HARDENED
58 100062 3 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-5
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL C

22
31

4 25

32 29

42

44

57
51 55
56 40
46 45 51
56
41 46
45 44
11 57
49 19 28
33 33
41
45 49 44
10 45
35 57

11
40
55 10
41
12 44
5 57
13
1

59 5
60
43 13
TD0005594-0
517850602-0 SH3-3

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-6
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL C

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 DC221726 1 ELECTRONICS, KSA FLAME START
3 900450 1 PIPE,W/WASHER
4 263441 1 KIT,WIPER SEE SEC 6 FOR BREAKDOWN
5 217999 2 E-MODULE, CCU 2
10 216650 2 TRAY,E-MODULES
11 216645 2 ISOLATOR,RUBBER,CYLINDRICAL
12 216527 1 STRAP,EARTH
13 216451 4 FOOT,TRAY,E-MODULE
19 214310 1 E-MODULE,BATT BALANCER
22 208771 1 GROMMET
25 206945 1 MOUNTING,RUBBER
28 206065 1 E-MODULE, ADM
29 203264 9 GROMMET
31 202094 3 GROMMET,FLAT SPLIT
32 200871 54 CABLE TIE
33 187775 2 PLT,MTG,TRAY,E-MODULE
34 187701 1 PLT,RETAINER,DEUTSCH PLUG
35 187506 1 PLATE, ADM
40 101193 6 WASHER,SPRING
41 101171 8 SCREW,PAN
42 101170 3 SCREW,PAN
43 101168 4 SCREW,PAN
44 101167 11 WASHER,SPRING
45 100615 12 WASHER, FLAT
46 100548 2 WASHER,HARDENED
49 100310 6 NUT,NYLOC
51 100283 2 NUT,HEXAGON
53 100189 2 SCREW,HEX HD
55 100080 10 BOLT
56 100065 2 WASHER,SPRING
57 100063 17 WASHER,HARDENED
59 100061 4 WASHER,FLAT
60 100054 4 WASHER,SPRING

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-7
SECTION 6: ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

FUSE AND RELAY LAYOUT


S1 - STUD 1
R1 - 12V SUPPLY R2 - OVERSPEED
CCU2 BATTERY POWER
30 30 OEU
BATTERY BALANCER
ECU (20A on JD ECU)
DIAGNOSTIC CONNECTOR
87a 87a
TCU MM
85 86 85 86
87 87
BATTERY

FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

INTERIOR LIGHT, BRAKE SWITCH


R3 - SPARE R4 - SPARE
MDU2 & HAZARD SWITCH GENERIC SPECIAL SPARE FUSE 43 12V RADIO
30 30 IGNITION
10A
BATTERY

SPARE 1

SPARE 2

SPARE 3
FUSE 10

FUSE 14
FUSE 8

FUSE 9

87a 87a FUSE 44 12V 2WAY RADIO &


10A

10A

10A

10A

10A

10A

10A

REVERSE MONITOR
85 86 85 86 10A
87 87
FUSE 45 12V POWER SOCKET
& 12V CIGARETTE
10A LIGHTER
FUSE 46 MM 12V INPUT &
IGNITION IGNITION IGNITION IGNITION CCU 12V INPUT
10A
HARDWARE DETECTION, MM IGN. STATUS, FUSE 47 12V BATTERY
FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36
PARK BRAKE DASH & PRES.SWITCH, POWER - RADIO
10A 10A
IGNITION
STATUS 10A
IGNITION
STATUS 10A HIGH RANGE PRES. SWITCH
10A SUPPLY
12V RELAY, FR WIPER PARK SIGNAL, SPARE 5
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37
DRIVER DRIVER HDLIGHT SWITCH, DRIVER ID, AUTO GREASER
40A 25A SUPPLY 2 25A SUPPLY 2 10A INDICATOR, REAR WIPER MOTOR PARK SIGNAL
DIODE 1 ALTERNATOR D+
FUSE 17 ECU FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 LOW ACC BRAKE PRES., EMERGENCY
DRIVER DRIVER STEERING, TPM ON 4206D
10A 15A SUPPLY 1 15A SUPPLY 1 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER DRIVER CONNECTOR
20A SUPPLY 3 20A SUPPLY 3 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
DRIVER DRIVER IGNITION S2 - STUD 2
30A SUPPLY 6 30A SUPPLY 6 10A STATUS 10A
IGNITION POWER
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN FUSE 41 OBW, TPM
DRIVER DRIVER IGNITION
20A SUPPLY 4 20A SUPPLY 4 10A SYPPLY 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ZF EOL ZF EOL PROG. PIN
DRIVER DRIVER ELECTRICAL
20A SUPPLY 5 20A SUPPLY 5 10A
214309-A

TD0004588-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-8
SECTION 6: ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 206350 31 FUSE,10A,BLADE TYPE
2 207114 2 FUSE,30A,BLADE TYPE
3 207115 2 FUSE,25A,BLADE TYPE
4 207116 8 FUSE,20A,BLADE TYPE
5 207118 2 FUSE,15A,BLADE TYPE
6 207027 1 DIODE,3A,SPADE TERMINAL
7 216462 1 FUSE,BLANK,BLADE TYPE
8 214474 1 FUSE,40A,BLADE TYPE
9 217717 2 RELAY,24V

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-9
SECTION 6: ELECTRICAL
CAB, WINDSCREEN WIPER KIT

TD0001947-B
263441-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-10
SECTION 6: ELECTRICAL
CAB, WINDSCREEN WIPER KIT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 263441 1 KIT,WIPER SEE SEC 6 FOR FITMENT
1 217619 1 ARM,WIPER
2 210895 1 VALVE,NON RETURN
3 217620 3 CLIPS,WASHER SYSTEM
4 217621 1 NOZZLE,6 WAY,WASHER SYSTEM
5 217617 AR PIPE,W/WASHER KIT
6 217618 1 BLADE,WIPER
7 210896 1 MOTOR,WIPER

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-11
SECTION 6: ELECTRICAL
CAB, TRANSMISSION HARNESS

4
5
6

TD0005595
517850603-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-12
SECTION 6: ELECTRICAL
CAB, TRANSMISSION HARNESS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 214246 1 E-MODULE, TCU
2 214241 1 HARNESS, ALLISON, CAB
3 200871 10 CABLE TIE
4 101171 3 SCREW, PAN
5 101167 3 WHSHER SPRING
6 100063 3 WASHER,HARDENED

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-13
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRROR KIT

11
6

10

4
2 3
6
8

7
5

3 10

1
11
5

7
9

TD0003986-B
264243-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-14
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRROR KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218726 1 CONDUIT,740MM,RIBBED,BLACK
2 218725 1 CONDUIT,835MM,RIBBED,BLACK
3 218724 2 CONDUIT,390MM,RIBBED,BLACK
4 218719 2 CONDUIT,80MM,RIBBED,BLACK
5 216456 1 HARNESS,ELEC MIRROR,LH
6 216455 1 HARNESS,ELEC MIRROR,RH
7 216002 2 MIRROR,WIDE SEE SEC 7 BREAKDOWN
8 216001 2 MIRROR,ELECTRIC SEE SEC 7 BREAKDOWN
9 207031 1 SWITCH,ELEC,MIRRORS
10 206945 2 MTG,RUBBER
11 200653 2 CABLE TIE

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-15
SECTION 6: ELECTRICAL
MIRRORS

5 1

6 4

12
11
7

10

8
TD0003540

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-16
SECTION 6: ELECTRICAL
MIRRORS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 216001 1 MIRROR,ELECTRICAL,24V SEE SEC 6 FOR FITMENT
2 226685 1 GLASS,MIRROR,ELECTRICAL
3 NSI 1 BODY
4 NSI 2 CLAMP
5 NSI 4 SCREW
6 226686 1 COVER,BACK
7 216002 1 MIRROR,WIDE ANGLE SEE SEC 6 FOR FITMENT
8 226688 1 GLASS,MIRROR
9 NSI 1 SEAL
10 NSI 1 BODY
11 NSI 1 CLAMP
12 NSI 2 SCREW

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-17
SECTION 6: ELECTRICAL
LOAD LIGHTS (OPTIONAL)

TD0003530-B
514850612-0 & 217707-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-18
SECTION 6: ELECTRICAL
LOAD LIGHTS (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 217707 1 OBW,LOAD LIGHTS,COMPLETE
1 217779 1 OBW,LOAD LIGHT,GREEN
2 217778 1 OBW,LOAD LIGHT,AMBER
3 217777 1 OBW,LOAD LIGHT,RED
4 217776 1 OBW,LOAD LIGHTS,BRACKET

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-19
SECTION 6: ELECTRICAL
CAB, BEACON

5
1

TD0003680-B
514850613-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-20
SECTION 6: ELECTRICAL
CAB, BEACON

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218912 1 LIGHT,BEACON,XENON,AMBER
2 216286 1 HARNESS,BEACON,EXTENSION
3 206939 1 MOUNTING PIPE,XENON BEACON
4 176111 1 BKT,FLASHING BEACON LIGHT
5 100370 4 WASHER,HARDENED
6 100314 2 NUT,NYLOC
7 100086 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-21
SECTION 6: ELECTRICAL
CAB, WORKLIGHTS

2
3

TD0003948-B
514850614-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-22
SECTION 6: ELECTRICAL
CAB, WORKLIGHTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216287 1 HARNESS,WORK LIGHT
2 207030 2 LIGHT,WORK LIGHT SEE SEC 6 FOR BREAKDOWN
3 200871 8 CABLE TIE

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-23
SECTION 6: ELECTRICAL
CAB, ARTIC REVERSE LIGHT (OPTIONAL)

TD0003681-A
514850615-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-24
SECTION 6: ELECTRICAL
CAB, ARTIC REVERSE LIGHT (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217719 1 LIGHT,FLOOD,65W,24W SEE SEC 6 FOR BREAKDOWN
2 100731 1 SCREW
3 100548 2 WASHER,HARDENED
4 100312 1 NUT,NYLOC

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-25
SECTION 6: ELECTRICAL
CAB, MEMORY MODULE (OPTIONAL)

4
6

11

10

9
12
8
5 7
12
8
5

2 TD0005596-A
517850616-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-26
SECTION 6: ELECTRICAL
CAB, MEMORY MODULE (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218849 1 ANTENNA,GPS
2 217166 1 E-MODULE,MEMORY MODULE
3 208614 2 DUAL LOCK
4 203266 1 GROMMET,BLANK
5 187648 2 SPACER,E-MODULE,MEM MODULE
6 186757 1 PLT,COVER,GPS ANTENNA
7 101181 2 SCREW,PANHD
8 101167 4 WASHER,SPRING
9 100841 2 SCREW,PANHD
10 100730 2 BOLT,HEX HD
11 100421 2 WASHER,FENDER
12 100063 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-27
SECTION 6: ELECTRICAL
CAB, SATELLITE MODULE

10

2
4

3
10
8

9
TD0005597-D
517850617-C & 266009-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-28
SECTION 6: ELECTRICAL
CAB, SATELLITE MODULE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266009 1 KIT,SAT,IRIDIUM
1 266190 1 KIT,E-MODULE,IRIDIUM
2 214510 1 HARNESS,SAT,IRIDIUM
3 206579 1 GROMMET,BLANK
4 192040 1 PLATE,SPACER,IRIDIUM
5 184939 1 PLATE,SAT,IRIDIUM
6 100421 3 WASHER,FENDER
7 100310 2 NUT,NYLOC
8 100080 3 BOLT
9 100077 2 SCREW,HEX HD
10 100061 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-29
SECTION 6: ELECTRICAL
CAB, RADIO (OPTIONAL)

7
8

TD0005080-C
514850618-C & 264661-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-30
SECTION 6: ELECTRICAL
CAB, RADIO (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264661 1 KIT,RADIO,BLAUPUNKT
1 263592 1 KIT,SPEAKERS,BLAUPUNKT
2 216291 1 HARNESS,RADIO,BLAUPUNKT
3 214788 1 ANTENNA,RADIO,BLAUPUNKT
4 214611 1 RADIO,BLAUPUNKT,DAYTONA
5 178159 1 BRACKET,ANTENNA RADIO
6 101176 8 NUT,SPEED
7 100594 1 WASHER,FENDER
8 100309 1 NUT,NYLOC

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-31
SECTION 6: ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

5
8
9
3
4 9

TD0006708-A
514850620-A & 264404-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-32
SECTION 6: ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264404 1 KIT, REAR CAMERA
1 264180 1 KIT, REVERSE MONITOR SEE SEC 6 FOR BREAKDOWN
2 216173 4 P-CLIP
3 191642 1 BRACKET, REVERSE CAMERA
4 101085 2 SCREW, HEX HD
5 100364 2 SCREW, HEX HD
6 100309 2 NUT, NYLOC
7 100189 2 SCREW, HEX HD
8 100064 2 WASHER, FLAT
9 100063 6 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-33
SECTION 6: ELECTRICAL
CAB, REVERSE MONITOR

5
1 4

TD0005211-A
264180-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-34
SECTION 6: ELECTRICAL
CAB, REVERSE MONITOR

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264180 1 KIT,REVERSE MONITOR SEE SEC 6 FOR FITMENT
1 216426 1 BKT,ROOF MOUNT,REV MONITOR
2 216419 1 CABLE,PROTECTIVE,16MREV MON
3 216418 1 HARNESS,POWER,REVERSE MONITOR
4 216417 1 DISPLAY,LCD,REVERSE MONITOR
5 216416 1 CAMERA,REVERSE MONITOR

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-35
SECTION 6: ELECTRICAL
KIT, EMERGENCY BRAKE (OPTIONAL)

TD0005598-A
517850623-0 & 266021-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-36
SECTION 6: ELECTRICAL
KIT, EMERGENCY BRAKE (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266021 1 KIT,EMERGENCY STOP
1 214418 1 HARNESS,STOP SWITCH
2 214377 1 DECAL,EMERGENCY STOP
3 214317 1 SWITCH,RED,EMERG BRAKE
4 176771 1 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-37
SECTION 6: ELECTRICAL
ENGINE HARNESS

32
34
15

22
13
29
21 35
3 35
8 35
13
13
29
35
29
12
16
30
26
34
7 33
14
17 11

14

2 28 10
20 34 2 21
27
9 28 31
26 4 34
18
34
34
25 23 TD0005223-0
19 24
517850631-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-38
SECTION 6: ELECTRICAL
ENGINE HARNESS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 218241 1 HEADLAMP,COMBO,RHS SEE SEC 6 FOR BREAKDOWN
2 218240 1 HEADLAMP,COMBO,LHS SEE SEC 6 FOR BREAKDOWN
3 217899 1 SWITCH,LOW LEVEL COOLANT
4 216486 4 PLT,PIVOT,HEADLIGHT
5 216445 1 SENDER,FUEL
6 216371 2 COVER,DUST,H/LAMP
7 216217 1 HORN
8 214287 1 HARNESS,ENGINE
9 207832 2 COVER,HEAD LIGHTS,FRAME
10 207390 1 SENDER, TEMP
11 206945 34 MOUNTING,RUBBER,SQUIGLY
12 203927 1 GROMMET
13 201420 3 P CLIPS
14 200653 36 CABLE TIE
15 187531 1 COVER PLT,FUEL SENDER
16 186020 1 PLT,MTG,LOOMROUTING,BONNET
17 176772 1 BRACKET,A/C COMP HARNESS
18 176224 2 HINGE,HEADLIGHT
19 174737 2 PLT,PIVOT RETAINER,HEADLIGHT
20 101997 4 CAPSCREW,SOC HD
21 101088 2 WASHER,DOWTY
22 100805 1 SCREW,HEX HD
23 100731 4 SCREW
24 100659 2 BOLT, HEX HD
25 100497 4 CAPSCREW,SOC HD
26 100383 5 BOLT
27 100370 1 WASHER,HARDENED
28 100312 6 NUT,NYLOC
29 100310 3 NUT,NYLOC
30 100238 1 SCREW, HEX HD
31 100089 1 SCREW
32 100083 2 SCREW, HEX HD
33 100063 1 WASHER,HARDENED
34 100062 15 WASHER,FLAT
35 100061 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-39
SECTION 6: ELECTRICAL
HEADLIGHT GRILLS (OPTIONAL)

TD0005712-0
E14740654-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-40
SECTION 6: ELECTRICAL
HEADLIGHT GRILLS (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207831 2 COVER,HEAD LIGHTS,GRILL

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-41
SECTION 6: ELECTRICAL
LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-42
SECTION 6: ELECTRICAL
LIGHT BREAKDOWNS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 207030 2 LIGHT,WORK LIGHT SEE SEC 6 FOR FITMENT
2 217719 2 LIGHT,REVERSE FLOODLIGHT SEE SEC 6 FOR FITMENT
3 202933 6 BULB
4 206703 4 CONNECT
5 100312 1 NUT,NYLOC
6 100082 1 SCREW
7 218240 1 HEADLAMP,COMBO,LHS SEE SEC 6 FOR FITMENT
8 218241 1 HEADLAMP,COMBO,RHS SEE SEC 6 FOR FITMENT
9 226126 1 LENS,HEADLAMP,COMBO,LHS
10 226127 1 LENS,HEADLAMP,COMBO,RHS
11 202934 2 BULB,HDLT
12 201453 2 BULB,PARK LIGHT
13 204710 2 BULB,HEAVY DUTY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-43
SECTION 6: ELECTRICAL
ARTIC HARNESS

19
32
13 10
14
19
9 28
1 27
12
24
23 29
37
1
15
27

26

35 TO CHASSIS
25 30 EARTH BOSS
11

5
S4
LABP
123 BAR
SP1 18
ES 4
5 BAR
3
6 16

17 2

21
30
36 36
8 30 7
29
2931 36
34 22 21
31 36 30
33
29
33 29
30 20
34
20
TD0005574-0
517850632-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-44
SECTION 6: ELECTRICAL
ARTIC HARNESS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 223244 2 O-RING
2 216761 1 HARNESS, WBT
3 214314 1 SWITCH,PRESS
4 214313 1 SWITCH,PRESS
5 214288 1 HARNESS,ARTIC
6 208771 1 GROMMET
7 208654 1 SENSOR
8 208654 1 SENSOR
9 207445 1 E-CLIP
10 207440 1 SHAFT, ROTARY SENSOR B/JOINTS
11 207390 1 SENDER, TEMP
12 207289 1 O-RING
13 207281 1 SHAFT, POSITION SENSOR ARM
14 207231 1 SUPPORT, POSITION SENSOR SHAFT
15 207021 1 SENSOR,BIN PIVOT,ROTARY
16 206945 28 MTG,RUBBER
17 201419 1 P CLIP
18 200871 2 CABLE TIE
19 200779 2 TIE ROD END,6MM
20 186882 2 MTG,PLT,SENSOR
21 186106 1 BKT,HGHT SENS,CHAS,LHS
22 186100 1 BKT,HGHT SENS,CHAS,RHS
23 178198 1 BRACKET,STEER PIVOT SEN
24 178197 1 BRACKET,STEER PIVOT SUP
25 101088 1 WASHER,DOWTY
26 100861 2 SCREW
27 100812 4 WASHER
28 100811 2 NUT,NYLOC S/STEEL
29 100548 6 WASHER,HARDENED
30 100370 9 WASHER,HARDENED
31 100312 2 NUT,NYLOC
32 100281 1 NUT,HEXAGON
33 100250 4 CAPSCREW,CSK SOC HD
34 100198 2 SCREW, HEX HD
35 100089 1 SCREW
36 100085 8 SCREW
37 100083 2 SCREW, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-45
SECTION 6: ELECTRICAL
BATTERY BOX

30
27
TO CAB EARTH BOSS

2
TO CAB CHASSIS BOSS

30
27

TO STARTER EARTH TO CHASSIS EARTH BOSS


27
30 4

17
28
19 20

7
8 29
3
25
23
10 23
22
TO EARTH
9
16 18 12
31
14
16
15 31
21 24
1 31 5
26 11
13
TD0005602-A
517850633-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-46
SECTION 6: ELECTRICAL
BATTERY BOX

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910321 1 STRIP,GROMMET
2 218775 1 CABLE,EARTH
3 217725 1 CABLE,BATTERY,RED
4 217647 1 CABLE,BATTERY,BLACK
5 217625 1 SOLENOID,CONT DUTY,24V
6 216363 1 CABLE,BATTERY,RED
7 216362 1 CABLE,BATTERY,BK
8 216361 1 CABLE,BATTERY,RED
9 216360 1 CABLE,BATTERY,BK
10 216296 2 BATTERY,12V
11 216129 1 SWITCH,BATTERY DISCONNECT,DP
12 214284 1 HARNESS,BATTERY BOX,LARGE
13 206945 4 MOUNTING,RUBBER
14 206291 1 GROMMET
15 205259 1 CIRCUIT BREAKER
16 203830 2 CIRCUIT BREAKER
17 200653 7 CABLE TIE
18 172863 1 PLT,BASE,BAT BOX
19 170111 2 CLAMP,HOLDOWN
20 101309 4 WASHER,FENDER
21 101059 6 SCREW,SLT CHEESE HD BRASS
22 100919 4 SCREW,SLT.CHEESE HD BRASS
23 100838 8 WASHER,FLAT
24 100642 4 CAPSCREW,SOC HD
25 100403 4 NUT,NYLOC
26 100385 2 SCREW,MACHINE,H SLT RND BRASS
27 100370 3 WASHER,HARDENED
28 100312 4 NUT,NYLOC
29 100187 4 J-BOLT,(INCL.NUT)
30 100085 3 SCREW
31 100063 8 WASHER,HARDENED

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-47
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

4
10
2 8

11

12
6
7
11
9
12
5
7
9 TD0005603-0
517850634-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-48
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 214282 1 HARNESS,ALLISON,ARTIC
2 207522 1 RESISTOR
3 206945 3 MTG,RUBBER
4 201898 1 STRAP,EARTH BRAIDED
5 201420 1 P-CLIP
6 201419 1 P-CLIP
7 176544 2 PLT,TWO HOLE WASHER
8 100370 1 WASHER,HARDENED
9 100310 2 NUT,NYLOC
10 100085 1 SCREW,HEX HD
11 100080 2 SCREW,HEX HD
12 100061 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-49
SECTION 6: ELECTRICAL
FRONT CHASSIS, PIGTAIL

4
CONNECTS TO FDL
ON HARNESS 217789

11

10
9

CONNECTS TO F2S
ON HARNESS 217789

16

1
12 17 18

5 6 14
19
20
7
2

22
21
13 NOTE: PLEASE ENSURE 15 18 20
RUBBER SLIT ENDS UP
10 BOTTOM OF FAN
COVER AS SHOWN

8
3 PROCEDURE
1.)PUSH ELEC. HARNESS THROUGH HOLE OF FAN COVER.
2.)TIE DOWN HARNESS TO FAN COVER USING CABLE TIES.
3.)CONNECT MALE AND FEMALE CONNECTORS

CONNECTS TO BF1
ON HARNESS 217787

TD0004036-D
515852636-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-50
SECTION 6: ELECTRICAL
FRONT CHASSIS, PIGTAIL

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 219025 2 SEAL,TOP,COVER,FAN,BONNET
2 218736 1 SWITCH,TEMP
3 216415 1 HARNESS,BONNET,FANS
4 216345 1 HARNESS
5 214877 2 SEAL,BOT,COVER,FAN,BONNET
6 214269 4 SPACER,OUT,FAN,BONNET
7 214268 4 SPACER,INN,FAN,BONNET
8 206945 6 MOUNTING,RUBBER
9 206703 1 CONNECT,2 WAY DEUTSCH,MALE
10 206405 2 DT/HD,BLANKING PIN DEUTSCH
11 203927 1 GROMMET
12 203695 2 FAN,14" ELECTRIC HAYDEN
13 200653 6 CABLE TIE
14 184454 4 PLT,COVER,FAN,OUTER,BON
15 184453 4 PLT,COVER,FAN,INNER,BON
16 184452 2 PLT,COVER,FAN,BONNET
17 101257 6 WASHER,HARDENED
18 101256 6 SCREW,HEX HD
19 101254 40 WASHER,HARDENED
20 101249 40 SCREW,CHEESEHD
21 101064 8 NUT,STOVER
22 100061 8 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-51
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

TD0003519-0
514850650-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-52
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207981 1 ELEMENT,HEATER,FUEL

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-53
SECTION 6: ELECTRICAL
REAR CHASSIS HARNESS

12 18 25
31 24
18

29
14 28
15
11
1 1
13 16
24
23
20

8 9
6
17

19
10

2
22
28

28
32 30
27
27 21
26

5
TD0005604-0
517850661-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-54
SECTION 6: ELECTRICAL
REAR CHASSIS HARNESS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 223244 2 O-RING
2 217790 1 HARNESS,ARTIC JUMP
3 217719 1 LIGHT,FLOOD SEE SEC 6 FOR BREAKDOWN
4 217719 1 LIGHT,FLOOD
5 216994 1 ALARM,BACK UP
6 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR
7 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR
8 216027 1 LAMP,AMBER,LED,INDICATOR,REAR
9 216027 1 LAMP,AMBER,LED,INDICATOR,REAR
10 214289 1 HARNESS,REAR
11 207445 1 E-CLIP
12 207440 1 SHAFT, ROTARY SENSOR B/JOINTS
13 207289 1 O-RING
14 207281 1 SHAFT, POSITION SENSOR ARM
15 207231 1 SUPPORT, POSITION SENSOR SHAFT
16 207021 1 SENSOR,BIN PIVOT,ROTARY
17 206945 19 MTG,RUBBER
18 200779 2 TIE ROD END
19 200653 16 CABLE TIE
20 186503 1 BKT,BIN PIVOT SENSOR
21 184483 1 BKT,MTG,BACK-UP ALARM
22 100945 2 SCREW,HEX HD
23 100861 2 SCREW
24 100812 4 WASHER
25 100811 2 NUT,NYLOC S/STEEL
26 100731 2 SCREW
27 100548 4 WASHER,HARDENED
28 100370 6 WASHER,HARDENED
29 100364 2 SCREW,HEX HD
30 100312 2 NUT,NYLOC
31 100281 1 NUT,HEXAGON
32 100089 2 SCREW

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-55
SECTION 6: ELECTRICAL
OBW

9
8
5

10
11

6
3

11
7 TD0005605-A
517850662-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-56
SECTION 6: ELECTRICAL
OBW

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 214528 1 HARNESS
2 214402 1 E-MODULE
3 200871 5 CABLE TIE
4 184739 1 PLT, MTG
5 101129 2 BOLT,HEX HD
6 100920 4 SCREW
7 100618 2 NUT,NYLOC,STAINLESS
8 100403 4 NUT,NYLOC
9 100364 2 SCREW,HEX HD
10 100064 2 WASHER,FLAT
11 100061 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-57
SECTION 6: ELECTRICAL
STRAIN GAUGE KIT

1
9

3
2

TD0005650-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-58
SECTION 6: ELECTRICAL
STRAIN GAUGE KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264911 1 KIT, STRAIN GAUGE SEE SEC 7 FOR FITMENT
2 214444 1 PCB, STRAIN GAUGE
3 208848 1 STRAIN GAUGE
4 214805 1 HARNESS
5 206707 1 CONNECT, 4-WAY, FEMALE
6 217706 1 CONNECT, 4-WAY, MALE
7 214454 1 GLAND, COMPRESSION
8 208879 1 COVER, STRAIN GAUGE
9 101292 4 CAPSCREW, BUT, SOC HD
- 280683 AR SOLDER, RESIGN CORE CONSUMABLE, NOT SHOWN
- 280558 AR PUTTY, PERMANENTLY PLASTIC CONSUMABLE, NOT SHOWN
- 280557 AR VARNISH, POLYURETHANE CONSUMABLE, NOT SHOWN
- 280556 AR ADHESIVE CONSUMABLE, NOT SHOWN

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-59
SECTION 6: ELECTRICAL
TPMS (OPTIONAL)

TD0005606-0
517850670-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-60
SECTION 6: ELECTRICAL
TPMS (OPTIONAL)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 266233 1 KIT,TPMS,TRUCK ASSY SEE SEC 6 FOR BREAKDOWN
2 264602 1 KIT,TPMS,TYRE ASSY SEE SEC 6 FOR BREAKDOWN

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-61
SECTION 6: ELECTRICAL
TPMS TRUCK ASSY

10

12

12
3 9

TPM MODULE & HARNESS DETAIL

11

12

1
7
4 5

12
9
ANTENNA DETAIL

TD0005664-0
266233-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-62
SECTION 6: ELECTRICAL
TPMS TRUCK ASSY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266233 1 KIT,TPMS,TRUCK ASSY SEE SEC 6 FOR FITMENT
1 217140 1 CABLE,TPMS
2 216597 1 E-MODULE,TPMS RECEIVER,CAN
3 214529 1 HARNESS,OBW & TPMS
4 214137 1 ANTENNA,MTG BASE,TPMS
5 214136 1 ANTENNA,WHIP,TPMS
6 200871 6 CABLE TIE
7 187845 1 BKT,TPMS ANTENNA
8 184329 1 BKT,TPMS INTERFACE
9 100310 4 NUT,NYLOC
10 100081 2 SCREW,HEX HD
11 100080 2 BOLT
12 100061 8 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-63
SECTION 6: ELECTRICAL
TPMS, TYRE ASSY

1
2

TD0005665-0
264602-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-64
SECTION 6: ELECTRICAL
TPMS, TYRE ASSY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264602 1 KIT,TPMS,TYRE ASSY SEE SEC 6 FOR FITMENT
1 217142 6 MTG,TPMS SENSOR,TPMS
2 217138 6 SENSOR,PRESS & TEMP,TPMS

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-65
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 1 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-66
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 1 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 121296 A/R CONNECT
2 200742 A/R SOCKET, FEMALE, 7 PIN
3 201529 A/R PLUG
4 202557 A/R PLUG
5 202916 A/R PLUG
6 206690 A/R CONNECT, FEMALE, 3 WAY
7 206703 A/R CONNECT, MALE, 2 WAY
8 206704 A/R CONNECT, FEMALE, 2 WAY
9 206705 A/R CONNECT, MALE, 3 WAY
10 206706 A/R CONNECT, MALE, 4 WAY
11 206707 A/R CONNECT, FEMALE, 4 WAY
12 206708 A/R CONNECT, MALE, 6 WAY
13 206709 A/R CONNECT, FEMALE, 6 WAY
14 206711 A/R CONNECT, MALE, 8 WAY
15 206712 A/R CONNECT, FEMALE, 8 WAY
16 206713 A/R CONNECT, FEMALE, 21 WAY
17 206717 A/R CONNECT, MALE, 31 WAY
18 206718 A/R CONNECT, FEMALE, 31 WAY
19 206719 A/R CONNECT, MALE, 9 WAY
20 206720 A/R CONNECT, FEMALE, 9 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-67
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 2 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-68
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 2 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
21 206722 A/R CONNECT, FEMALE, 4 WAY
22 206724 A/R CONNECT, MALE, 8 WAY
23 206726 A/R CONNECT, FEMALE, 2 WAY
24 206735 A/R CONNECT, FEMALE, 2 WAY
25 206777 A/R CONNECT, 3 WAY
26 206778 A/R CONNECT, 1 WAY
27 207080 A/R PLUG, 2 WAY
28 207273 A/R CONNECT, MALE, 12 WAY
29 207274 A/R CONNECT, FEMALE, 12 WAY
30 207473 A/R CONNECT, FEMALE, 31 WAY
31 207475 A/R CONNECT
32 207476 A/R CONNECT, FEMALE, 14 WAY
33 207477 A/R CONNECT, FEMALE, 15 WAY
34 207498 A/R CONNECT, MALE, 9 WAY
35 207499 A/R CONNECT, FEMALE, 12 WAY
36 207500 A/R CONNECT, FEMALE, 15 WAY
37 207501 A/R CONNECT, FEMALE, 18 WAY
38 207502 A/R CONNECT, FEMALE, 21 WAY
39 207504 A/R CONNECT
40 207505 A/R CONNECT, 8 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-69
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 3 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-70
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 3 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
41 207524 A/R CONNECT, 3 WAY
42 207830 A/R CONNECT, 5 WAY
43 208000 A/R CONNECT, FEMALE, 4 WAY
44 208001 A/R CONNECT, FEMALE, 4 WAY
45 208002 A/R CONNECT, FEMALE, 24 WAY
46 208009 A/R CONNECT, FEMALE, 68 WAY
47 208041 A/R TERMINAL, PUSH-ON, 1 WAY
48 208495 A/R CONNECT, 6 WAY
49 208580 A/R CONNECT, 2 WAY
50 208880 A/R CONNECT, FEMALE, 9 WAY
51 214285 A/R CONNECT, 13 MM , LUG
52 214307 A/R CONNECT, 13 MM , LUG
53 214319 A/R CONNECT, 3 WAY. PIN
54 214350 A/R CONNECT, FEMALE, 4 WAY
55 214389 A/R CONNECT, MALE, 18 WAY
56 214792 A/R CONNECT, MALE, 4 WAY
57 214793 A/R CONNECT, FEMALE, 12 WAY
58 214794 A/R CONNECT, FEMALE, 3 WAY
59 214795 A/R CONNECT, MALE, 2 WAY
60 214796 A/R CONNECT, MALE, 4 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-71
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 4 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-72
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 4 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
61 214798 A/R CONNECT, FEMALE, 2 WAY
62 216071 A/R CONNECT, FEMALE, 21 WAY
63 216074 A/R CONNECT, 80 WAY
64 216076 A/R CONNECT, 20 WAY
65 216080 A/R CONNECT, 48 WAY
66 216081 A/R CONNECT, 32 WAY
67 216082 A/R CONNECT, 32 WAY
68 216083 A/R CONNECT, 16 WAY
69 216084 A/R CONNECT, 14 WAY
70 216091 A/R CONNECT, 31 WAY
71 216095 A/R CONNECT, FEMALE, 31 WAY
72 216096 A/R CONNECT, MALE, 31 WAY
73 216325 A/R CONNECT, 3 WAY
74 216326 A/R CONNECT, FEMALE, 2 WAY
75 216327 A/R CONNECT, 2 WAY
76 216328 A/R CONNECT, 2 WAY
77 216329 A/R CONNECT, FEMALE, 2 WAY
78 216330 A/R CONNECT, FEMALE, 3 WAY
79 216331 A/R CONNECT, 4 WAY
80 216332 A/R CONNECT, FEMALE, 4 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-73
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 5 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-74
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 5 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
81 216333 A/R CONNECT, FEMALE, 2 WAY
82 216334 A/R CONNECT, FEMALE, 2 WAY
83 216335 A/R CONNECT, FEMALE, 6 WAY
84 216336 A/R CONNECT, FEMALE, 6 WAY
85 216358 A/R CONNECT, FEMALE, 3 WAY
86 216359 A/R TERMINATOR
87 216405 A/R CONNECT, 32 WAY
88 216735 A/R RESISTOR, 2 WAY, PINS
89 216767 A/R CONNECT, 21 WAY
90 216768 A/R CONNECT, 21 WAY
91 216769 A/R CONNECT, FEMALE, 21 WAY
92 216770 A/R CONNECT, MALE, 21 WAY
93 216771 A/R CONNECT, FEMALE, 21 WAY
94 216772 A/R CONNECT, MALE, 21 WAY
95 216773 A/R CONNECT, MALE, 23 WAY
96 216774 A/R CONNECT, FEMALE, 23 WAY
97 216775 A/R CONNECT, MALE, 33 WAY
98 216776 A/R CONNECT, FEMALE, 33 WAY
99 216777 A/R CONNECT, FEMALE, 9 WAY
100 216778 A/R CONNECT, MALE, 9 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-75
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 6 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-76
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 6 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
101 216779 A/R CONNECT, MALE, 2 WAY
102 216780 A/R CONNECT, FEMALE, 2 WAY
103 216782 A/R CONNECT, FEMALE, 4 WAY
104 216784 A/R CONNECT, 11 MM
105 216785 A/R CONNECT, MALE, 9 WAY
106 216786 A/R CONNECT, FEMALE, 9 WAY
107 216787 A/R CONNECT, MALE, 21 WAY
108 216788 A/R CONNECTS, 13 MM, LUG
109 216789 A/R CONNECT, FEMALE, 9 WAY
110 216798 A/R CONNECT, MALE, 15 WAY
111 216809 A/R CONNECT, 10 MM, LUG
112 216810 A/R CONNECT, 10 MM, LUG
113 216811 A/R CONNECT, 8 MM, LUG
114 216812 A/R CONNECT, 6 MM, LUG
115 216813 A/R CONNECT, 6 MM, LUG
116 216815 A/R CONNECT, PUSH-ON, 3 MM
117 216816 A/R CONNECT, PUSH-ON, 4.8 MM
118 216817 A/R CONNECT, PUSH-ON, 1 WAY
119 216839 A/R CONNECT, 2 WAY
120 216852 A/R CONNECT, MALE, 2 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-77
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 7 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-78
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 7 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
121 216856 A/R CONNECT, 2 WAY
122 216857 A/R CONNECT, 2 WAY
123 216861 A/R CONNECT, FEMALE, 31 WAY
124 216905 A/R CONNECT, MALE, 2 WAY
125 216924 A/R CONNECT, FEMALE, 3 WAY
126 216925 A/R CONNECT, MALE, 3 WAY
127 216926 A/R CONNECT, MALE, 3 WAY
128 217669 A/R CONNECT, FEMALE, 26 WAY
129 217706 A/R CONNECT, MALE, 4 WAY
130 217711 A/R CONNECT, MALE, 2 WAY
131 217730 A/R CONNECT, FEMALE, 8 WAY
132 217739 A/R CONNECT
133 217820 A/R CONNECT, FEMALE, 3 WAY
134 217821 A/R CONNECT, MALE, 3 WAY
135 218077 A/R CONNECT, MALE, 3 WAY
136 218079 A/R CONNECT, MALE, 2 WAY
137 218457 A/R CONNECT, MALE, 8 WAY
138 218464 A/R CONNECT
139 218559 A/R CONNECT, FEMALE, 2 WAY
140 218737 A/R SOCKET

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-79
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 8 OF 8

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-80
SECTION 6: ELECTRICAL
ELECTRICAL CONNECTS - SHEET 8 OF 8

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
141 218750 A/R CONNECT, FEMALE, 6 WAY
142 218950 A/R LUG, 4 MM
143 218952 A/R LUG, 5 MM
144 218953 A/R LUG, 5 MM
145 218955 A/R LUG, 6 MM
146 218956 A/R LUG, 6 MM
147 218957 A/R LUG, 6 MM
148 218958 A/R LUG, 8 MM
149 218961 A/R LUG, 10 MM
150 218962 A/R LUG, 10 MM
151 218963 A/R LUG, 10 MM
152 218964 A/R LUG, 10 MM
153 218965 A/R LUG, 13 MM
154 214978 A/R PLUG, SOCKET, 3 WAY
155 214979 A/R PLUG, SOCKET, 42 WAY
156 214977 A/R PLUG, SOCKET, 4 WAY

872271 - B45D 6X6 ADT - FEB 2010 REV A


6-81
872271 - B45D 6X6 ADT - FEB 2010
6-82
SECTION 7: FRAME & BODY

872271 - B45D 6X6 ADT - FEB 2010


7-1
SECTION 7: FRAME & BODY
BONNET KIT - BONNET, HANDLE & STRUTS

61

8
14
57

15
1
58
30
37

21 16 52
13
8
37 60
52
21 49
16
8
8
7 51
19
52 47 55
17 11
3 8
9 8
27
18 8
48
BOLTED TO CHASSIS 60
3
BOLTED TO BONNET
6
8
55
27
TD0004565-C
516852103-G SH1-3

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-2
SECTION 7: FRAME & BODY
BONNET KIT - BONNET, HANDLE & STRUTS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 100061 35 WASHER,FLAT
3 100064 20 WASHER,FLAT
6 100090 6 SCREW,HEX HD
7 100115 2 BOLT,M12X 60
8 100148 20 WASHER,FLAT
9 100160 2 BOLT,HEX HD
11 100212 4 BOLT
13 100271 4 NUT,CLEVELOC
14 100288 2 NUT,HEXAGON
15 100310 18 NUT,NYLOC
16 100312 16 NUT,NYLOC
17 100314 7 NUT,NYLOC
18 100316 4 NUT,NYLOC CLASS
19 100323 2 NUT,NYLOC CLASS
21 100548 28 WASHER,HARDENED
27 100702 2 BOLT,HEX HD
30 100994 4 CAPSCREW
37 175066 2 MTG,STRUT,BONNET
47 187730 1 HINGE,INNER,BONNET
48 187731 1 HINGE,OUTER,BONNET,LHS
49 187732 1 HINGE,OUTER,BONNET,RHS
51 187996 1 HINGE,RHS,BONNET
52 200036 4 NIPPLE,GREASE
55 202867 2 STRAP:BONNET
57 204122 2 RUBBER,PROG.BUMP STOP
58 206439 2 HANDLE,CAB INTERIOR
60 208746 2 GASSTRUT
61 216038 1 BONNET,SHELL

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-3
SECTION 7: FRAME & BODY
BONNET KIT - CATCH & FRAME ASSY

39
22
21

1 17
3
29
53 46
16
15 46 62 21
44
15
50 1
15 21
28
43 3
26
45
35
24
32
56
53
22
15 21

34
65
40
10 3
12 4
2 1 36
42
38
41
41
54 21
16
64
34
32
24 5
20

20
25

TD0004566-C
516852103-G SH2-3

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-4
SECTION 7: FRAME & BODY
BONNET KIT - CATCH & FRAME ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 100061 35 WASHER,FLAT
2 100063 4 WASHER,HARDENED
3 100064 20 WASHER,FLAT
4 100086 6 SCREW, HEX HD
5 100089 8 SCREW
10 100193 4 SCREW,HEX HD
12 100220 4 CAPSCREW,SOC HD
15 100310 18 NUT,NYLOC
16 100312 16 NUT,NYLOC
17 100314 7 NUT,NYLOC
20 100370 16 WASHER,HARDENED
21 100548 28 WASHER,HARDENED
22 100569 4 SCREW,HEX HD
24 100654 2 NUT,STOVER
25 100657 8 NUT,STOVER
26 100684 1 BOLT,HEX HD
28 100731 4 SCREW
29 100757 1 SCREW,HEX HD
32 101301 2 WASHER, FLAT
34 172043 2 WASHER,RUBBER
35 173802 1 CUP,BONNET CATCH
36 174783 1 HANDLE,BAR
38 178967 1 PLT,BOX,PADHANDLE,TRIMARK
39 184574 1 PLT, CATCH, BONNET
40 186023 1 PLT,GUIDE,CATCH,BONNET
41 186063 1 FRAME,S/TANK,BONNET CATCH
42 186229 1 PLT,GUIDE,ROD,BONNET
43 187632 1 HOUSING,BONNET CATCH
44 187688 1 LINK,BONNET CATCH
45 187689 1 PEG,BONNET CATCH
46 187690 2 PLT,TONGUE,BONNET CATCH
50 187943 1 LINKAGE,BONNET LATCH
53 200779 2 TIE ROD END
54 201509 1 LATCH,GASKET
56 202917 1 SPRING

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-5
SECTION 7: FRAME & BODY
BONNET KIT - RUBBERS & FAN MOUNTINGS

61

31
23 1
59
33 63
69

1
15
68

67

TD0004567-B
516852103-G SH3-3

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-6
SECTION 7: FRAME & BODY
BONNET KIT - RUBBERS & FAN MOUNTINGS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 100061 35 WASHER,FLAT
15 100310 18 NUT,NYLOC
23 100652 12 NUT,STOVER
31 101064 14 NUT,STOVER
33 101309 12 WASHER,FENDER
59 207861 1 PLT,RUBBER,BONNET SEAL
61 216038 1 BONNET,SHELL
63 216840 1 PLT,MTG,FANS,BONNET
66 218938 1 PLT,MT,SEAL,BONNET,ENGINE
67 218939 1 RUBBER,SEAL,BONNET,RHS
68 218979 1 RUBBER,SEAL,BONNET,LHS
69 218999 1 RUBBER,SEAL,BONNET

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-7
SECTION 7: FRAME & BODY
CAB COMPLETE

TD0005837-A
266208

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-8
SECTION 7: FRAME & BODY
CAB COMPLETE

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 266208 1 CAB, SPARE, COMPLETE

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-9
SECTION 7: FRAME & BODY
CAB SHELL

TD0003499-A
266198

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-10
SECTION 7: FRAME & BODY
CAB SHELL

I Pin Series
Q
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 266198 1 SHELL, CAB, LARGE
2 216705 1 ROOF,CAB,YELLOW

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-11
SECTION 7: FRAME & BODY
CAB FRONT INSULATION PARTS

74
101

56

14

73
73
105 105 21

73
105

73
17 105

TD0005607-0
517850301-0 SH7-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-12
SECTION 7: FRAME & BODY
CAB FRONT INSULATION PARTS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
14 208733 1 INSULATION,CAB,F/WALL,RH
17 208634 1 INSULATION,CAB,FIREWALL
21 207799 1 SEAL,BONNET,CAB INTERFACE
56 178215 1 PLT,MTG,FIREWALL INSUL
73 101309 17 WASHER,FENDER
74 101307 5 WASHER,FLAT
101 100090 25 SCREW,HEX HD
105 100083 9 SCREW, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-13
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTING

101
87
64
20 20
87 68 64
101
42
20
64

87 47
101
87
20 101
67
64
90
86
20
64
66

86
95
87
101
20
64
87 68
101

87 20
101
97 64
69
85
37 96

85
85
83

CAB
85 MOUNTING

83 TD0005608-0
517850301-0 SH3-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-14
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTING

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
20 207881 11 GASKET,GRAB HANDLE
37 187891 4 MTG,RUBBER,CAB
42 183997 1 GUARD,WINDOW REAR
47 183887 1 HANDRAIL,CAB,ROOF
64 176312 9 SHIM,1.6MM,G/HANDLE BKT
66 174676 1 PLT,MTG,RHS,GUARD,WINDOW
67 173458 1 PLT.MTG.LH.GUARD,WINDOW
68 173448 1 HANDRAIL.CAB.LHS REAR
69 173444 1 HANDRAIL,CAB,RHS,REAR
81 100731 6 SCREW
83 100654 16 NUT,STOVER
85 100536 32 WASHER,HARDENED
86 100424 8 WASHER,HARDENED
87 100370 48 WASHER,HARDENED
90 100316 8 NUT,NYLOC
92 100312 4 NUT,NYLOC
95 100210 4 BOLT
96 100173 8 BOLT
97 100128 8 SCREW,HEX HD
101 100090 25 SCREW,HEX HD
110 100062 18 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-15
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

77

89
4

88

87
40

87 54

102 55
USE AS
NEEDED
63
70 38
33
49
111 63
82
90
87
91 46
88
87
44
43
4 45

40

39

USE AS 52
NEEDED

53

87

102 87
91
63

33
63
TD0005609-A
90 517850301-0 SH5-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-16
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
4 218678 4 BLOCK,LOCATE,MIRROR
20 207881 11 GASKET,GRAB HANDLE
33 201666 4 SPRING:BIN HEAT-BALL JOINT
38 186316 2 SHIM,0.8MM,MIR BKT,TOP
39 186315 2 SHIM,0.8MM,MIR BKT,BOT
40 186149 4 PIN,LOCATE,MIRROR
43 183893 1 MTG,MIRROR,LH
44 183892 1 MTG,MIRROR,RH
45 183889 1 MTG,CAB,MIRROR,LH
46 183888 1 MTG,CAB,MIRROR,RH,
49 178726 8 TAG,LOCK,MIRROR
52 178569 2 SHIM,3MM,MIRR BKT,BOTTOM
53 178568 2 SHIM,1.6MM,MIR BKT,BOTTOM
54 178567 2 SHIM,1.6MM,MIR BKT,TOP
55 178407 2 SHIM,3MM,MIRR BKT,TOP
63 176379 8 WASHER,SPRING RET,MIR BKT
70 166566 8 PIN,MTG,MIRROR,
77 100936 2 BOLT
82 100730 8 BOLT,HEX HD
87 100370 48 WASHER,HARDENED
88 100364 8 SCREW,HEX HD
89 100359 2 WASHER,FENDER
90 100316 8 NUT,NYLOC
91 100314 12 NUT,NYLOC
101 100090 25 SCREW,HEX HD
102 100089 4 SCREW
111 100061 38 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-17
SECTION 7: FRAME & BODY
CAB DOOR ASSY

TD0005610-0
517850301-0 SH2-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-18
SECTION 7: FRAME & BODY
CAB DOOR ASSY

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
2 BN000203 1 WINDOW,DOOR,SLIDING
8 218331 1 BOOT,RUBBER,DOOR HANDLE
9 217590 1 SEAL,DOOR,MAIN
11 217556 1 DOOR,MAIN
19 208103 1 GASKET
22 207647 1 KNOB,BIN TIP
23 207375 1 BOLT,STRIKER,TRIMARK
24 207366 1 LATCH,LH,TRI/MARK
25 207230 1 TRIMARK,LH HOUSING
27 206465 1 STRUT,CAB
28 206453 1 RUBBER,STRAP,DOOR
29 206451 2 BKT,STRAP,DOOR
31 206415 6 HINGE,EXTERIOR
34 201509 1 LATCH,GASKET
35 201508 2 MTG BKT:TRI/MARK
36 200779 2 TIE ROD END
62 176431 2 SHIM,1.6MM EXTERIOR HINGE
65 176306 1 WASHER,CAB
71 161086 1 SPACER BLOCK,DOOR STRAP
75 101174 2 CAPSCREW,CSK,SOC,SS
76 101085 4 SCREW,HEX HD
78 100850 1 STUD,M/S,FULL THREAD
79 100837 36 CAPSCREW,CSK,SOC HD
80 100832 4 CAPSCREW,CSK,SOC HD
93 100310 2 NUT,NYLOC
94 100281 2 NUT,HEXAGON
106 100081 16 SCREW,HEX HD
107 100080 14 BOLT
109 100063 4 WASHER,HARDENED
110 100062 18 WASHER,FLAT
111 100061 38 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-19
SECTION 7: FRAME & BODY
CAB WINDOWS

19
19

13

12

30

19

TD0005611-A
517850301-0 SH4-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-20
SECTION 7: FRAME & BODY
CAB WINDOWS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 BN000137 1 WINDOW,CAB,SLIDER,RH
12 217555 1 WINDOW,LH,FRONT,TOUGHENED
13 217151 1 WINDOW,REAR
19 208103 12 GASKET
30 206418 1 WINDOW,CURVED,B30D

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-21
SECTION 7: FRAME & BODY
WINDOW CATCHES

TD0006496

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-22
SECTION 7: FRAME & BODY
WINDOW CATCHES

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 227255 1 LATCH,SLIDING WINDOW
2 221629 1 CATCH,CAB,SLIDING WINDOW

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-23
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

31
79

79

81

110
99 92
26
87 110

48
32
10 TD0005612-0
517850301-0 SH6-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-24
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 217588 1 SEAL,DOOR,HVAC,RHS
26 206491 1 STRUT,CAB
31 206415 3 HINGE,EXTERIOR
32 206412 1 DOOR,HVAC,YELLOW
48 181684 1 MTG,HATCH,HVAC DOOR STRUT
79 100837 8 CAPSCREW,CSK,SOC HD,S/S
81 100731 3 SCREW
87 100370 2 WASHER,HARDENED
92 100312 1 NUT,NYLOC
99 100092 2 BOLT, HEX HD
110 100062 4 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-25
SECTION 7: FRAME & BODY
CAB FLOOR INSULATION PARTS

18

16

58

111

106
15

59

111
TD0005613-0
106
517850301-0 SH8-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-26
SECTION 7: FRAME & BODY
CAB FLOOR INSULATION PARTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
15 208657 1 SEAL,RUBBER,RHS,REAR,CAB
16 208656 1 SEAL,RUBBER,LHS,REAR,CAB
18 208539 1 INSULATION,CAB,BOTTOM
58 178059 1 PLT,RETAINER,SEAL,LH,REAR
59 178058 1 RETAINER,SEAL,RH,REAR CAB
106 100081 16 SCREW,HEX HD
111 100061 38 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-27
SECTION 7: FRAME & BODY
CAB FLOOR MOUNTING PARTS

61
87
91
104 108
60

108
57
84 103
110 73
84

73
84
61 73
84
87
73 91
104 84 108
60
18
108
103

TD0005614-0
517850301-0 SH9-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-28
SECTION 7: FRAME & BODY
CAB FLOOR MOUNTING PARTS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
18 208539 1 INSULATION,CAB,BOTTOM
57 178063 1 BKT,INSULATION,CAB,RHS
60 178054 2 BKT,PIPES,STEERING,CAB
61 178053 2 BKT,INSULATION,CAB,MID
73 101309 17 WASHER,FENDER
84 100569 12 SCREW,HEX HD
87 100370 48 WASHER,HARDENED
91 100314 12 NUT,NYLOC
103 100086 4 SCREW, HEX HD
104 100085 4 SCREW, HEX HD
108 100064 8 WASHER,FLAT
110 100062 18 WASHER, FLAT
111 100061 38 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-29
SECTION 7: FRAME & BODY
CAB REAR SEAL COMPONENTS

42

81
110
110
92
107
111
41

92
110

107

81 110 111

50

51

TD0005615-0
517850301-0 SH10-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-30
SECTION 7: FRAME & BODY
CAB REAR SEAL COMPONENTS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
4 218546 1 RUBBER,SEAL,CAB/SILENCER
5 218545 1 RUBBER,SEAL,REAR WINDOW
41 183998 1 PLT.SEAL,REAR WINDOW,GUARD
42 183997 1 GUARD,WINDOW REAR
50 178697 1 PLT,MTG,REAR WIN,HEAT/SLD
51 178696 1 PLT,MTG,REAR WINDOW,CAB
81 100731 6 SCREW
92 100312 4 NUT,NYLOC
107 100080 14 SCREW,HEX HD
110 100062 18 WASHER, FLAT
111 100061 38 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-31
SECTION 7: FRAME & BODY
CAB PEAK

98

72

47

TD0005616-A
517850301-0 SH11-11

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-32
SECTION 7: FRAME & BODY
CAB PEAK

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
5 218605 1 PEAK,CAB,ADT,D#,YELLOW SEE SEC 7 FOR BREAKDOWN
47 183887 1 HANDRAIL,CAB,ROOF
72 145018 2 O RING
98 100125 2 SCREW,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-33
SECTION 7: FRAME & BODY
CAB PEAK ASSY

3
3

4
4

TD0004578

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-34
SECTION 7: FRAME & BODY
CAB PEAK ASSY

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218605 1 PEAK,CAB,ADT,D#,YELLOW SEE SEC 7 FOR FITMENT
2 216836 1 GASKET LENGTH 2.3 M
3 206493 2 K-CLAMP
4 100176 4 SCREW,HEX HEAD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-35
SECTION 7: FRAME & BODY
CAB INTERIOR. MISC PARTS - DETAIL A

66

6
74
29

62

41
74 69 67 74
61 24 8 42
77

50 70
63 74
51 71
18
49
70
14
61 30
77
23
72
77
52
63 45
50
70 51

17
70
49

TD0005617-C
517850302-B SH6-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-36
SECTION 7: FRAME & BODY
CAB INTERIOR. MISC PARTS - DETAIL A

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
6 220397 2 HOOK, CLOTHES
8 217758 1 PLATE, BLANKING, RADIO FACE
14 216473 1 MAT, COOL BOX
17 216454 1 GASKET
18 216453 1 KIT, GASKET, COOL BOX
23 216278 1 LID, FUSES/RELAYS
24 216277 1 LID, COOLER BOX
29 216039 1 HAMMER, EMERGRNCY EXIT
30 216004 1 PANEL, INTERIOR, MAIN DOOR
41 207968 2 COVER, SPEAKER
42 207879 1 STRAP, COAT
45 206585 35 HEXSERT, OPEN
49 206444 2 RUBBER, LATCH, COOLBOX
50 206442 2 LATCH, COOLBOX
51 206441 4 HINGE
52 206439 4 HANDLE
61 101185 8 CAPSCREW
62 101176 15 NUT
63 101175 8 CAPSCREW
66 101152 2 SCREW
67 101010 1 WASHER, FENDER
69 100872 2 SCREW
70 100842 8 POP RIVET
71 100838 15 WASHER, FLAT
72 100835 23 CAPSCREW
74 100830 26 SCREW
77 100615 16 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-37
SECTION 7: FRAME & BODY
CAB INTERIOR MISC. PARTS - DETAIL B

62
19
26
71

74

46

72

3
45 57

75

53 59
72

15 68

74
71
16 45
20
62
43

TD0005618-D
517850302-B SH5-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-38
SECTION 7: FRAME & BODY
CAB INTERIOR MISC. PARTS - DETAIL B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 BN000550 1 HANDLE, SSM, 25 BUTTON
3 BN000210 1 PANEL, CONTROL
15 216472 1 MAT, DASH ACCESS
16 216457 1 COVER, E-MODULE, CAB
19 216430 1 PANEL, WIPER, REAR, CAB
20 216429 1 PANEL, HOLD-ALL, CAB
26 216235 1 PANEL, MDU
43 207864 1 GASKET, ELECTRICAL HATCH
45 206585 35 HEXSERT, OPEN
46 206454 1 ASHTRAY, TOP MNT, PLASTIC
53 206437 18 HEXSERT, OPEN
57 181860 1 ARM, WHEEL SPANNER
59 171508 2 CLAMP, WHEEL SPANNER
62 101176 15 NUT, SPEED, 4.2,GR4, TH7
68 100947 2 WASHER, FLAT
71 100838 15 WASHER, FLAT
72 100835 23 CAPSCREW
74 100830 26 SCREW, PANHD, SELFTAP, SS
75 100799 2 BOLT, WING YZ-

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-39
SECTION 7: FRAME & BODY
CAB FLOORMAT & PILLAR COVER

2
13

25

28

10

64
44

73
44
48

27

TD0005619-C
517850302-B SH3-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-40
SECTION 7: FRAME & BODY
CAB FLOORMAT & PILLAR COVER

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 BN000211 1 COVER, B PILLAR, RHS
10 216673 1 MAT, TOOLBOX
13 216521 1 COVER, A PILLAR, RHS, GREASER
25 216237 1 COVER, B PILLAR, LHS
27 216234 1 MAT, FLOOR
28 216197 1 COVER, A PILLAR, LHS
44 207266 8 HEXSERT, OPEN
48 206447 1 PLATE, STEP
64 101174 6 CAPSCREW
73 100832 2 CAPSCREW

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-41
SECTION 7: FRAME & BODY
ROOF HEADLINERS

45

79

72
(3 PLACES ONLY)

45
4

11

11

47

64

TD0005620-C
517850302-B SH2-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-42
SECTION 7: FRAME & BODY
ROOF HEADLINERS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
4 BN000205 1 HEADLINER, REAR
5 BN000204 1 HEADLINER, FRONT
11 216646 14 FASTENER, PLASTIC, HEADLINER, ADT
44 207266 8 HEXSERT, OPEN
45 206585 35 HEXSERT, OPEN
47 206449 1 SUN VISOR
64 101174 6 CAPSCREW
72 100835 23 CAPSCREW
79 100358 3 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-43
SECTION 7: FRAME & BODY
KIT, SOUND FOAM

34
36

38
37 36

38

35

33

TD0005826-C
517850302-B SH8-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-44
SECTION 7: FRAME & BODY
KIT, SOUND FOAM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
33 214435 1 INSULATION, NOISE, LH, LOWER
34 214396 1 INSULATION, NOISE, DASHBOARD
35 214395 1 INSULATION, NOISE, LOWER, LH
36 214393 2 INSULATION, NOISE, OUTER FRONT
37 214392 1 INSULATION, NOISE, FIREWALL, RH
38 214391 1 INSULATION, NOISE, FIREWALL, LH

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-45
SECTION 7: FRAME & BODY
STEERING INSTALLATION

55

54

60
81
78
58
78

80

80

39

TD0005621-B
517850302-B SH7-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-46
SECTION 7: FRAME & BODY
STEERING INSTALLATION

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
39 214354 1 COLUMN, STEERING SEE SEC 7 FOR BREAKDOWN
54 204600 1 STEERING WHEEL
55 204438 1 CAP, STEERING WHEEL
58 176327 1 SPACER, STEERING COLOUMN
60 101356 2 BOLT, HEX HD
78 100370 6 WASHER, HARDENED
80 100314 3 NUT, NYLOC
81 100090 1 SCREW, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-47
SECTION 7: FRAME & BODY
STEERING COLUMN

4
2

18
19
3

20

22 21

6
23

14 13
13 12
12

8
11
24

10 15
9
7 16

25

17

TD0005555

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-48
SECTION 7: FRAME & BODY
STEERING COLUMN

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 214354 1 COLUMN,STEERING SEE SEC 7 FOR FITMENT
2 204111 1 GUARD, TELESCOPIC
3 227272 1 SUPPORT, C/W BEARING
4 204112 1 SCREW, ADJUSTING HANDLE
5 227263 1 RING, REDUCING
6 227268 1 BOOT, RUBBER
7 204170 1 BASE ASSY
8 204113 1 NUT,ADJUSTING HANDLE
9 205428 1 SPACER
10 227264 1 WASHER, SPECIAL
11 227270 1 PIN, TILT, STEERING
12 100390 2 CAPSCREW, CSK SOC HD
13 24M7250 2 WASHER
14 227269 2 INSERT, THREADED
15 224704 1 NUT, STEERING WHEEL
16 204115 1 SPACER, SPLINED
17 227271 1 SHAFT, UPPER STEERING
18 227266 1 CIRCLIP, INNER
19 227267 1 BEARING, NEEDLE
20 227265 1 PIN, PLASTIC
21 227273 1 SHAFT, LOWER C/W KNUCKLE
22 226657 1 CIRCLIP
23 205424 1 NUT
24 214176 1 ISOLATOR, STEERING COLUMN
25 216458 1 COULUMN, BASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-49
SECTION 7: FRAME & BODY
OPERATOR & TRAINER SEAT INSTALLATION

33 9

31

65
76
83

53
56
53 83
82
22

21

12

7
83

82

53

76 83

TD0005622-B
517850302-B SH4-8

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-50
SECTION 7: FRAME & BODY
OPERATOR & TRAINER SEAT INSTALLATION

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 218867 1 SEAT, TRAINER SEE SEC 7 FOR BREAKDOWN
9 290483 1 SEAT, OPERATOR, HIGH BACK
12 216523 1 COVER, SEAT, TRAINER
21 216382 1 CUSHION, SEAT, TRAINER
22 216381 1 CUSHION, SEAT, TRAINER
31 214671 1 HARNESS, POWER, SEAT, HIGH BCK
32 214670 1 SWITCH, POWER, SEAT, HIGH BACK
53 206437 18 HEXSERT, OPEN
56 187533 1 PLATE, MNT, BACKREST, SEAT, TRAINER
65 101172 6 BOLT, HEX, RIBFLG
76 100731 10 SCREW
82 100083 7 SCREW, HEX HD
83 100062 17 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-51
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

TD0003580

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-52
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218867 1 MOUNTING,SEAR,TRAINER SEE SEC 7 FOR FITMENT
2 264103 1 ASSY,SEATBELT,TRAINER SEAT
3 100316 1 NUT,NYLOC

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-53
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS HIGH BACK

6,7 3

14

13

6,7

4 8 12
10 11
13

15

16

17

TD0005783

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-54
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS HIGH BACK

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216997 1 SEAT, OPERATOR, HIGH BACK COMPLETE
2 216995 1 SEAT, UPPER, OPERATOR, HIGH BACK WITHOUT BASE & MOUNTING
3 227242 1 CUSHION, BACKREST, HIGH BACK
4 227241 1 CUSHION, SEAT
5 227243 1 HEADREST, ARTICUTALING
6 263936 1 KIT, ARMREST, RH INCLUDES ITEMS 7 TO 14
6 263937 1 KIT, ARMREST, LH INCLUDES ITEMS 7 TO 14
7 226747 1 PAD, ARMREST, RH
7 226748 1 PAD, ARMREST, LH
8 226749 1 BLOCK, SPACER, ARMREST
9 100857 1 WASHER, BODY
10 100147 1 WASHER, FLAT
11 100846 2 NUT, CENTRE LOCK
12 100608 1 CAPSCREW, BUTTON, SOC HD
13 226654 1 SEAT BELT, 2”
14 227244 1 HOLDER, MANUAL
15 226773 1 KIT, SLIDE CONTROL
16 226652 1 SUSPENSION ASSY, C.E.AIR
17 226653 1 MOUNTING

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-55
SECTION 7: FRAME & BODY
BASE, SEARS SEAT ASSY

5
2

10

3
11

8
12

TD0003022A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-56
SECTION 7: FRAME & BODY
BASE, SEARS SEAT ASSY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 226652 1 SUSPENSION ASSY, C.E.AIR
2 226644 1 KIT, SERVICE, AIR VALVE
3 226645 1 KIT, SERVICE, ISOLATOR SHOCK
4 226737 1 KIT, SERVICE, AIR SPRING
5 226647 1 KIT, SERVICE, BEARING & ROLLERS
6 226648 1 KIT, SERVICE, ISOLATOR LATCH
7 226646 1 SHAFT, BEARING
8 226649 1 KIT, SERVICE, SUSPENSION SHOCK
9 226738 1 BELLOWS
10 226650 1 KIT, TETHER BELT
11 226651 1 KIT, SERVICE, BUMPER
12 T55224 1 BUMPER

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-57
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0005070-B
514850532- D SH1-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-58
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264448 1 KIT,GASKET,HVAC SYSTEM
2 216463 3 ADAPTOR,VENT
3 216525 4 VENT,SWIVEL,HVAC
4 216236 1 VENT,BOX,COOLER
5 216216 1 HVAC UNIT SEE SEC 7 FOR BREAKDOWN
6 207175 2 ASSY,DRAIN TUBE,HVAC
7 204187 A/R AIRDUCT,FLEX
8 202346 1 AIRDUCT,FLEX
9 200871 22 CABLE TIE
10 100938 21 SCREW,COUNTERSUNK
11 206945 2 MTG,RUBBER
12 262449 1 KIT,GASKET,HVAC FRESH

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-59
SECTION 7: FRAME & BODY
AIRCON DRYER UNIT & PIPING

8
22
23

5 32
35

21
20
7 23

26
30
33
16
34

27
16

28 29
15
35
36
31
35 1
32 4

TD0005071-B
514850532-D SH2-2

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-60
SECTION 7: FRAME & BODY
AIRCON DRYER UNIT & PIPING

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910264 1 INSULATION,HOSE,HVAC
4 241671 1 ASSY,HOSE,HVAC,UNIT,FWAL
5 241670 1 ASSY,HOSE,HVAC,DRY,UNIT
6 241669 1 ASSY,HOSE,HVAC,FWAL,DRY
7 218686 1 HOSE,RADIATOR
8 218686 1 HOSE,RADIATOR
15 207117 2 P-CLIP
16 206585 6 HEXSERT,OPEN
20 204043 1 RECEIVER DRIER
21 204042 1 SWITCH,BINARY PRESSURE
22 203908 4 P-CLIP
23 203588 4 CLAMP,HOSE
26 200050 2 CLAMP,HOSE
27 176177 1 PLATE,BULKHEAD,FIREWALL
28 176088 1 BKT,RECEIVER DRIER,HVAC
29 120679 2 ADAPTOR
30 100198 4 SCREW,HEX HD
31 100193 1 SCREW,HEX HD
32 100080 6 SCREW,HEX HD
33 100065 4 WASHER,SPRING
34 100062 4 WASHER,FLAT
35 100061 7 WASHER,FLAT
36 100054 1 WASHER,SPRING

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-61
SECTION 7: FRAME & BODY
AIRCON UNIT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-62
SECTION 7: FRAME & BODY
AIRCON UNIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 216216 1 HVAC UNIT, 24V SEE SEC 7 FOR FITMENT
1 226837 1 CASING ASSY
2 226050 1 SIDE COVER ASSY
3 226838 1 TOP COVER ASSY
4 226052 1 MOUNTING PLATE, ACTUATOR
5 226839 1 FLAPPER, FLOOR
6 226840 1 FLAPPER, DEFROST / DASH
7 226055 1 FLAPPER, FRESH AIR
8 226056 1 SUPPORT, COIL
9 226057 1 SUPPORT, BLOCK VALVE
11 226841 1 BRACKET MTG, FRESH AIR ACTUATOR
12 226021 1 HEATER COIL
13 226020 1 EVAPORATOR COIL
14 226019 1 AIR FILTER ASSY
15 226018 1 BLOWER ASSY, 24V
16 226842 1 RETAINER, AIRCON COIL
17 226843 1 THERMOSTAT
18 226844 3 CLIP, PANEL
19 226015 3 MOTOR ACTUATOR 12V
20 226014 1 COPPER TUBE ASSY
21 207178 9 AIR HOSE ADAPTER
22 207177 1 AIR HOSE ADAPTER
23 226013 3 SNAP BUSHING
25 226060 8 SCREW
26 100613 8 WASHER
27 226011 8 NYLON SPACER
28 226010 6 CONSTANT TENSION BAND CLAMP
29 226006 1 HOSE, HEATER, 60MM LONG
30 226006 1 HOSE, HEATER, 325MM LONG
31 226009 2 STUD BAIL STYLE
32 226008 2 RETAINER
33 226007 2 RECEPTACLE
34 101129 2 BOLT, HEX HD
35 220635 1 BLOCK VALVE
40 220765 2 O-RING
41 226006 1 HEATER HOSE, 220MM LONG
42 226005 2 NYLON SPACER
45 226016 1 MOTORIZED VALVE ASSY
50 226280 1 RELAY BOARD
51 226846 1 WIRING HARNESS
61 200061 2 CLAMP, PIPE

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-63
SECTION 7: FRAME & BODY
HVAC KIT, FRONT CHASSIS

17
20
8

6 13 12 5

12
10
7 13 12 5 12
2 12

11
21 18 12
19

2
3 19
21
11

19
13 21
21
21
18
18 14
13 16
4 15
1 TD0004582-A
516852531

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-64
SECTION 7: FRAME & BODY
HVAC KIT, FRONT CHASSIS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910264 1 INSULATION,HOSE,HVAC
2 241592 1 ASSY,HOSE,HVAC,COMP,COND
3 241593 1 ASSY,HOSE,HVAC,COND,FWAL
4 241301 1 ASSY,HOSE,HVAC,FWAL,COMP
5 218686 1 HOSE,RADIATOR
6 218614 1 PIPE,HVAC,HEATER,OUT
7 218613 1 PIPE,HVAC,HEATER,IN
8 207213 4 MTG,RUBBER,CONDENSER,HVAC
9 206979 1 CONDENSER,AIR-CON
10 206534 1 HOSE, ENG TO HEATER RETURN
11 203764 3 P CLIP
12 203588 6 CLAMP,HOSE
13 201439 5 P CLIPS
14 120676 1 ADAPTOR,COMPRESSOR,HVAC
15 101353 1 CAPSCREW,SOC HD
16 100548 1 WASHER,HARDENED
17 100314 4 NUT,NYLOC
18 100310 5 NUT,NYLOC
19 100081 5 SCREW,HEX HD
20 100064 4 WASHER,FLAT
21 100061 9 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-65
SECTION 7: FRAME & BODY
VOAC MOUNTING AND COVER, KIT

6
5
3
6
5
1

5
8

10
12
11
4

12
7

TD0004037
514850119-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-66
SECTION 7: FRAME & BODY
VOAC MOUNTING AND COVER, KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208639 1 PLATE, SEAL, CAB, REAR, LH
2 176837 1 SPIDER, COVER, VOAC BLOCK
3 176429 1 PLATE, SEAL, CAB, REAR, RH
4 187273 1 MTG, VOAC BLOCK
5 101345 11 WASHER, HARDENED
6 100731 6 SCREW
7 100654 4 NUT, STOVER
8 100312 5 NUT, NYLOC
9 100131 4 BOLT, HEX HD
10 100089 1 SCREW, HEX HD
11 100064 1 WASHER, FLAT
12 100010 8 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-67
SECTION 7: FRAME & BODY
GRILL KIT, TIER 2

25
1 30
3
1
27 25
15 30
21
1 30
23 30 6
23 27
1 21
12 REFER TO ENGINE
1 COOLING SYSTEM
(SECTIONS 2A AND 2B)
14
25
30 30
23 6

15 18 8
21 2
1 10
17
1
11 21
24 27
26
9 24
26 26
1 22 27
21 28
26 25
22 21 19
30 1 29
7 16
30
23
4
5 21
1 27

1
13

29
20

TD0006397-0
516850115-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-68
SECTION 7: FRAME & BODY
GRILL KIT, TIER 2

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910241 1 PINCHWELD,BOOTSEAL
2 218998 1 SEALING,TOP,BONNET
3 216744 1 SEAL,TOP SEALING PLATE
4 216727 2 PLATE,SEAL,SIDE,BONNET
5 216726 2 SEALING,SIDE,BONNET
6 214205 2 SEAL,CONDENSOR,RADIATOR
7 214204 1 SEAL,GRILL,PNEU PIPES
8 207388 1 PLATE,SEAL,TOP,BONNET
9 203927 1 GROMMET
10 187707 1 GRILL,BONNET
11 187400 1 FRAME,GRILL
12 184683 1 PLT,SEAL,TOP
13 184682 1 PLT,SEAL,BTM
14 184578 1 PLT,SEAL,RH
15 184577 1 PLT,SEAL,LH
16 184576 1 PLT,SEAL,RHS
17 184575 1 PLT,SEAL,LHS
18 100657 2 NUT,STOVER
19 100652 12 NUT,STOVER
20 100569 12 SCREW,HEX HD
21 100370 30 WASHER,HARDENED
22 100316 4 NUT,NYLOC
23 100310 20 NUT,NYLOC
24 100212 4 BOLT
25 100193 20 SCREW,HEX HD
26 100148 8 WASHER,FLAT
27 100089 24 SCREW
28 100085 4 SCREW
29 100062 24 WASHER,FLAT
30 100061 40 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-69
SECTION 7: FRAME & BODY
GRILL KIT, TIER 3

27 25
21 30
4 15
3 25
30
1 30
23
1 2330 27
21

REFER TO ENGINE
COOLING SYSTEM
(SECTIONS 2A AND 2B)
25
30
23 3

30 17
18 8
21 2
11
13
14
26 24
9 24 21
26 27
26
22 25 27
1 5
26 21
22 30 28

12 21
30 19
23 29
6
7 21

1
27
1
10
29
20

TD0004586-C
516852115-F

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-70
SECTION 7: FRAME & BODY
GRILL KIT, TIER 3

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910241 1 PINCHWELD,BOOTSEAL
2 218998 1 SEALING,TOP,BONNET
3 216944 2 SEAL,CONDENSOR,RADIATOR
4 216744 1 SEAL,TOP SEALING PLATE
5 216742 1 SEAL,GRILL,PNEU PIPES
6 216727 2 PLATE,SEAL,SIDE,BONNET
7 216726 2 SEALING,SIDE,BONNET
8 207388 1 PLATE,SEAL,TOP,BONNET
9 203927 1 GROMMET
10 187912 1 PLT,SEAL,BTM,RADIATOR
11 187707 1 GRILL,BONNET
12 187407 1 PLT,SEAL,RHS,BTM,RAD
13 187406 1 PLT,SEAL,LHS,BTM,RAD
14 187400 1 FRAME,GRILL
15 187399 1 PLT,SEAL,TOP,RADIATOR
16 187398 1 PLT,SEAL,RH,RADIATOR
17 187397 1 PLT,SEAL,LH,RADIATOR
18 100657 2 NUT,STOVER
19 100652 12 NUT,STOVER
20 100569 12 SCREW,HEX HD
21 100370 30 WASHER,HARDENED
22 100316 4 NUT,NYLOC
23 100310 21 NUT,NYLOC
24 100212 4 BOLT
25 100193 21 SCREW,HEX HD
26 100148 8 WASHER,FLAT
27 100089 24 SCREW
28 100085 4 SCREW
29 100062 24 WASHER,FLAT
30 100061 42 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-71
SECTION 7: FRAME & BODY
BELLY PLATE KIT

19
25

18 20 1 16
5

9 10

20 25 8
22 19
20 16
16 20
16 3 20
25 22
20
22
20
14 18
21 4 14
21
17
2 11
24
25 15
2 14
18 24 14
25 23
14
18 12
7 13
25
18

TD0004587
516852107

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-72
SECTION 7: FRAME & BODY
BELLY PLATE KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 207154 2 STRAP,BELLY PLATE STOP
2 190522 4 HINGE MODIFIED
3 186332 1 PLT,BELLY,REAR,LH
4 186081 1 PLT,BELLY,REAR
5 186080 1 PLT,BELLY,REAR,RH
6 183339 1 PLATE,BELLY,VERTICAL,REAR
7 182651 2 PLATE,HINGE,BONNET
8 187847 2 PLT, BELLY, REAR
9 174503 1 MTG BKT,SLIDE BELLY PLT
10 174317 1 SLIDE,LOCK BELLY PLT
11 172819 1 PLT,BELLY
12 120196 4 PLUG
13 101347 2 BOLT
14 100536 10 WASHER,HARDENED
15 100415 2 NUT:NYLOC
16 100316 20 NUT,NYLOC
17 100314 2 NUT,NYLOC
18 100211 16 BOLT
19 100209 4 SCREW,HEX HD
20 100148 32 WASHER,FLAT
21 100128 4 SCREW,HEX HD
22 100114 12 SCREW,HEX HD
23 100093 2 BOLT,HEX HD
24 100064 6 WASHER,FLAT
25 100059 20 WASHER

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-73
SECTION 7: FRAME & BODY
FRONT CHASSIS KIT

20
14 12

19
14
11
9

9
3
11
4 13

20 14
14 19
12
17
1

21
10
7
8 16

21
24 6
10
15
9

10 23
15 18

TD0004592-B
516852101-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-74
SECTION 7: FRAME & BODY
FRONT CHASSIS KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218996 2 MOULDED RUBBER BUFFER
2 208051 1 MTG,HEADLIGHT,RHS
3 208050 1 MTG,HEADLIGHT,LHS
4 201768 2 PAD,ARTIC BUMP STOP
5 187450 1 MOUNTING,STOP,SAFETY
6 187438 2 STOP,SAFETY
7 187700 1 CHASSIS,FRONT
8 182192 1 MTG,CAB,FRONT,LHS
9 182189 3 MTG,CAB,REAR,LHS
10 176642 30 WASHER, CAB MTG
11 176141 2 BRACKET,SIDE,LIGHT COVER
12 176140 2 BRACKET,REAR,LIGHT COVER
13 101994 8 CAPSCREW,SOC HD
14 101309 8 WASHER,FENDER
15 100654 16 NUT,STOVER
16 100367 1 BOLT,HEX HD
17 100316 4 NUT,NYLOC
18 100284 1 NUT,HEXAGON
19 100199 4 BOLT,HEX HD
20 100198 4 SCREW, HEX HD
21 100131 16 BOLT,HEX HD
22 100064 2 WASHER,FLAT
23 100060 1 WASHER,SPRING
24 100010 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-75
SECTION 7: FRAME & BODY
CAB CLAMPS

9
12
11

6
2
1
10
4

3
13 5
13 11
13 13 13
8
8
8
7

TD0004044
512850153-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-76
SECTION 7: FRAME & BODY
CAB CLAMPS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910149 2 TRIM, DOOR SEAL
2 208531 4 CLAMP, RUBBER, UNDER CAB
3 206829 8 SPACER, CLAMP, ALUM
4 206827 4 CLAMP, ALU, 4 BOLT
5 206826 4 CLAMP, ALU, 2 BOLT
6 176946 1 H/SHIELD, CAB F/WALL HOSES
7 100747 2 BOLT
8 100312 10 NUT, NYLOC
9 100255 2 CAPSCREW, SOC HD
10 100192 2 BOLT, HEX HD
11 100084 12 BOLT, HEX HD
12 100064 2 WASHER, FLAT
13 100062 18 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-77
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS

24
33 30
29
32
32 33
15 13 23
2

24
27 33 12
8 33
20 3
30
14
30 14
2
33 7
33
24
13 21 30 24
4
15
13
24
33
33
27
6

33
24

33 27
24
22 5
33 33 33
24
15

13

14
26
24
33
30 33

11

18
9
28
33
31 30 10
28 33
24 33
13 33 24
33 27
16 6 25
30 13
33
24 24 19
5
33
13
33
1 24 4 22 33
24
17 33 33
33
33 28
24
24
5 TD0004045
4 6 512850151-G

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-78
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 218699 1 CLAMP, RUBBER, 5
2 218604 6 CLAMP, ALU, 2 BOLT
3 218603 3 CLAMP, RUBBER, 8, EXP FRAME
4 218193 3 CLAMP, ALU, 4 BOLT
5 218192 3 CLAMP, ALU, 2 BOLT
6 218191 3 CLAMP, RUBBER, 9, RHS, ENG
7 217635 1 CLAMP, RUBBER, 12, FIREWALL
8 217177 2 CLAMP, RUBBER, 16, TOP, F/CHASSIS
9 207202 8 SPACER, CLAMP, ALU
10 207018 4 CLAMP, ALU, 4 BOLT
11 207017 4 CLAMP, ALU, 2 BOLT
12 206832 6 SPACER, CLAMP, ALU
13 206829 14 SPACER, CLAMP, ALU
14 206827 3 CLAMP, ALU, 4 BOLT
15 206826 3 CLAMP, ALU, 2 BOLT
16 206808 1 CLAMP, ALU, 4 BOLT
17 206807 1 CLAMP, ALU, 2 BOLT
18 206806 4 CLAMP, RUBBER, 5, ENG BOTTOM
19 186150 1 CLAMP, F/CHASSIS
20 178216 1 PLT, MTG, CAB, CLAMP, INSUL
21 176934 1 PLT, MTG, CLAMP, EXP/T FRAME
22 100731 4 SCREW
23 100657 2 NUT, STOVER
24 100652 46 NUT, STOVER
25 100493 8 BOLT, HEX HD
26 100238 2 SCREW, HEX HD
27 100198 8 SCREW, HEX HD
28 100196 12 BOLT, HEX HD
29 100086 2 SCREW, HEX HD
30 100084 18 BOLT, HEX HD
31 100078 2 BOLT, HEX HD
32 100064 4 WASHER, FLAT
33 100062 78 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-79
SECTION 7: FRAME & BODY
REAR CHASSIS CLAMPS

6
REAR CHASSIS,FRONT 8
7
8 2 8
5
MOUNT THIS BKT ON 2
BOSSES,

3 1 REAR CHASSIS.

7
8

MOUNT THESE BKTS


ON 2
BOSSES,REAR
CHASSIS.

TD0005624-A
517850152-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-80
SECTION 7: FRAME & BODY
REAR CHASSIS CLAMPS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 186450 1 MTG,MID,PIPES
2 186449 1 MTG,FNT,PIPES
3 178174 1 MTG,PIPE,PARK BRAKE
4 178086 6 K-CLAMP ASSY
5 100312 3 NUT,NYLOC
6 100198 3 SCREW, HEX HD
7 100083 14 SCREW, HEX HD
8 100062 20 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-81
SECTION 7: FRAME & BODY
RHS MUDGUARD

18
39 31
47
28 28
38

34 20
32 4
44
41

43 7
46
44

3 37
5 45
26 36 6
32
33 28
47 31
42 35 44
14 41 16
25 44
41
17 36 43
44
24 44 1946 46
41 43
44
36
29 44
23 1 41 15 42
10
8 44 12
41 44 44 11
42

36
44

22

22 9
2
44
21 30

2
27
36 44
44 40

TD0004593-A
516852108-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-82
SECTION 7: FRAME & BODY
RHS MUDGUARD

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 216882 1 CURTAIN,WHEEL,ARCH
2 214750 2 STRAP,FLEX STEP
3 214627 1 NONSLIP,MUDGUARD,RHS
4 208865 1 MUDFLAP, FRONT
5 208655 1 SEAL,RUBBER,RHS,CAB
6 208048 1 EXTENSION,MUDGUARD,RHS
7 206291 1 GROMMET
8 191463 1 BKT,CONNECT,HANDRAIL
9 191462 1 STEP,BOTTOM,M/GUARD
10 187953 1 PLT,SPREADER,BOTT,REAR
11 187952 1 PLT,SPREADER,BOTT,MID
12 187950 1 PLT,SPREADER,BOTT,RHF
13 187949 1 MTG,PLT,REAR,CURTAIN
14 187948 1 PLT,SPREADER,F,CURTAIN
15 187946 1 MTG,PLT,F/RH,CURTAIN
16 187944 1 PLT,WHEEL ARCH,RHS
17 187763 1 MUDGUARD,RHS
18 187739 1 HANDRAIL,MUDGUARD,OUTER
19 187264 2 DISC,COVER,PLT,WHEEL ARCH
20 186152 1 BRKT,MUDFLAP,FRONT
21 184772 1 STEP,BOTTOM
22 184770 2 STEP,MID,M/GUARD
23 184769 1 STEP,TOP,M/GUARD
24 178819 1 PLT,SPREADER,SHRT,CURTAIN
25 178818 1 PLT,SPREADER,LONG,CURTAIN
26 178057 1 RETAINER,SEAL,RHS,M/GUARD
27 176067 4 PLATE,FLEXIBLE STEP,BOT
28 101309 22 WASHER,FENDER
29 101307 1 WASHER,FLAT
30 100995 4 SCREW,HEX HD
31 100569 15 SCREW,HEX HD
32 100532 6 WASHER,HARDENED
33 100368 3 SCREW,HEX HD
34 100323 3 NUT,NYLOC
35 100316 6 NUT,NYLOC
36 100314 40 NUT,NYLOC
37 100312 8 NUT,NYLOC
38 100283 7 NUT,HEXAGON
39 100212 6 BOLT
40 100091 4 SCREW,HEX HD
41 100089 32 SCREW
42 100085 19 SCREW
43 100081 14 SCREW,HEX HD
44 100064 98 WASHER,FLAT
45 100062 8 WASHER,FLAT
46 100061 14 WASHER,FLAT
47 100059 12 WASHER

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-83
SECTION 7: FRAME & BODY
LHS MUDGUARD

16
39
48

45 34
30
42

36
45
30
37
5 46 32 36
48
26 35 36
29 45
45 12 36
14 42 45
36 31
23
45 22 45 42
42 33 15
47 17 45
44 31 41
11
44 47 36
45 13 8 27
43 45 1
43
33 10
9 45

42
45
21
31
45 6 41
42 31
26 36 4
36 29
45 38
26 18
20

20

45 7
28
19
2
45 25 36 TD0004599-B
40 45 516852109-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-84
SECTION 7: FRAME & BODY
LHS MUDGUARD

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216882 1 CURTAIN,WHEEL ARCH
2 214750 2 STRAP,FLEX STEP
3 214623 1 NONSLIP,PAD,MUDGUARD
4 208865 1 MUDFLAP, FRONT
5 208049 1 EXTENSION,MUDGUARD,LHS
6 191463 1 BKT,CONNECT,HANDRAIL
7 191462 1 STEP,BOTTOM,M/GUARD
8 187953 1 PLT,SPREADER,BOTT,REAR
9 187952 1 PLT,SPREADER,BOTT,MID
10 187951 1 PLT,SPREADER,BOTT,LHF
11 187949 1 MTG,PLT,REAR,CURTAIN
12 187948 1 PLT,SPREADER,F,CURTAIN
13 187947 1 MTG,PLT,F/LH,CURTAIN
14 187945 1 PLT,WHEEL,ARCH,LHS
15 187764 1 MUDGUARD,LHS
16 187739 1 HANDRAIL,MUDGUARD,OUTER
17 187264 2 DISC,COVER,PLT,WHEEL ARCH
18 186152 1 BRKT,MUDFLAP,FRONT
19 184772 1 STEP,BOTTOM,B40D,HSE
20 184770 2 STEP,MID,M/GUARD,B40D,HSE
21 184769 1 STEP,TOP,M/GUARD,B40D,HSE
22 178819 1 PLT,SPREADER,SHRT,CURTAIN
23 178818 1 PLT,SPREADER,LONG,CURTAIN
24 178269 1 PLATE,ARTIC LOCK,RETAIN
25 176067 4 PLATE,FLEXIBLE STEP,BOT
26 101309 20 WASHER,FENDER
27 101307 1 WASHER,FLAT
28 100995 4 SCREW,HEX HD
29 100569 14 SCREW,HEX HD
30 100532 6 WASHER,HARDENED
31 100370 4 WASHER,HARDENED
32 100368 3 SCREW,HEX HD
33 100364 2 SCREW,HEX HD
34 100323 3 NUT,NYLOC
35 100316 6 NUT,NYLOC
36 100314 43 NUT,NYLOC
37 100312 8 NUT,NYLOC
38 100283 6 NUT,HEXAGON
39 100212 6 BOLT
40 100091 4 SCREW,HEX HD
41 100090 1 SCREW,HEX HD
42 100089 32 SCREW
43 100085 19 SCREW
44 100081 4 SCREW,HEX HD
45 100064 100 WASHER,FLAT
46 100062 8 WASHER,FLAT
47 100061 4 WASHER,FLAT
48 100059 12 WASHER

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-85
SECTION 7: FRAME & BODY
FUEL TANK

DETAIL AFTER
11 ASSEMBLY
16

21

17 30
1

10 32
31 23
33

24 7
12
32 26 13
30

26
21
6 29
32
3
14 9

19 6

2
22
32
25 27
33
28

25 4

27
23 15
26

18
5

20

26
29 19
TD0004604-B
516852104-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-86
SECTION 7: FRAME & BODY
FUEL TANK

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 221669 1 BREATHER,FILTER
2 214628 1 NONSLIP,REAR,F/TANK
3 214632 1 N/SLIP,FRNT,F/TANK
4 208629 1 CAP,DIESEL,NO BREATHER
5 202300 1 BALL VALVE
6 201503 2 GASKET,CORK,DIESEL TANK
7 201439 1 P CLIPS
8 187821 1 PLT EXTENSION,F/TANK
9 184711 1 TANK,FUEL
10 182467 1 LID,DIESEL TANK ACCESS
11 178014 1 MTG, HORN,FUEL BREATHER
12 176511 1 SHIM, FRONT TANK MTG
13 176510 1 SHIM, FRONT TANK MTG
14 173308 1 LID,MAIN DIESEL ACCESS
15 140542 1 SEAL,CAP,DIESEL FILLER
16 130001 1 HOSE,PUSHLOCK
17 121188 1 ELBOW
18 120851 1 NIPPLE
19 120682 2 PLUG
20 120391 1 PLUG,HEX HEAD
21 120161 2 ADAPTOR,BARBED HOSE
22 101265 4 CAPSCREW,BUTTON SOC HD S/STEEL
23 100654 4 NUT,STOVER
24 100569 3 SCREW,HEX HD
25 100548 8 WASHER,HARDENED
26 100536 8 WASHER,HARDENED
27 100312 7 NUT,NYLOC
28 100310 1 NUT,NYLOC
29 100146 4 SCREW,HEX HD
30 100083 12 SCREW, HEX HD
31 100080 1 BOLT
32 100062 18 WASHER,FLAT
33 100061 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-87
SECTION 7: FRAME & BODY
HYDRAULIC TANK BATTERY BOX

29
26
1
20 41
21
34
38 26
6
30 24
42
36 41 26
4 40
30 23 26
24 42
42 22
14 26 7

26 36
35
5
38 35 15 41
34
25
31
31
35
17

11
26
36 10
16

36 26
6 34
28 38 42 40
32
13
36
37
11 27
26 37 18
32 29 33 8
39 43

13 36
26
29
19
41 26
9

TD0005625-B
517850106-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-88
SECTION 7: FRAME & BODY
HYDRAULIC TANK BATTERY BOX

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214629 1 NONSLIP,PAD,LHS,FRONT
2 214630 1 NONSLIP,LEFT MID
3 214631 1 NONSLIP,PAD,LEFT,REAR
4 208098 1 SPRING
5 207852 3 STRUT,CAB
6 207375 2 BOLT,STRIKER,TRIMARK
7 207366 1 LATCH,LH,TRI/MARK
8 207365 1 LATCH:RH,TRI-MARK
9 206861 1 HANDLE,PADDLE,BONNET
10 206437 2 HEXSERT,OPEN
11 206415 6 HINGE,EXTERIOR
12 204122 1 RUBBER,PROG.BUMP STOP
13 200779 2 TIE ROD END
14 187959 1 LID,TANK,HYD
15 187846 1 PLT,EXTENSION,H/TANK
16 186428 1 COVER,REAR,BATT/HYD TANK
17 184834 1 BOX,BATTERY,HYD/TANK
18 178149 1 COVER,SIDE,BATT/HYD TANK
19 176805 1 DOOR,FRONT,BATT/HYD TANK
20 176803 1 LID,REAR,BATT/HYD TANK
21 176802 1 LID,FRONT,BATT/HYD TANK
22 176122 1 LEVER,R/LID
23 172862 1 LID,TANK,HYD,FILTER
24 161447 2 WASHER,SPRING
25 101265 4 CAPSCREW,BUTTON SOC HD S/STEEL
26 100878 68 WASHER,FENDER
27 100672 1 STUD
28 100654 4 NUT,STOVER
29 100608 32 CAPSCREW
30 100569 23 SCREW,HEX HD
31 100548 8 WASHER,HARDENED
32 100536 8 WASHER,HARDENED
33 100497 4 CAPSCREW,SOC HD
34 100316 3 NUT,NYLOC CLASS
35 100312 10 NUT,NYLOC
36 100310 28 NUT,NYLOC
37 100281 2 NUT,HEXAGON
38 100148 3 WASHER,FLAT
39 100146 4 SCREW,HEX HD
40 100083 9 SCREW, HEX HD
41 100081 10 SCREW,HEX HD
42 100062 31 WASHER,FLAT
43 100061 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-89
SECTION 7: FRAME & BODY
FRONT SUSPENSION

REFER TO SECTION 4 FOR


SUSPENSION STRUTS
11
10
9
11
10
8
11
10

11
10

2
9 4
1
11
10
6
8
1
11 5
10

12
3

TD0004138-C
512850102-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-90
SECTION 7: FRAME & BODY
FRONT SUSPENSION

REFER TO SECTION 4 FOR FRONT SUSPENSION, COMFORT RIDE (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214231 2 SPHERICAL BRG, 2 BOLT
2 203738 1 SPHERILASTIC BRG
3 181018 1 LINK, PANHARD, REAR
4 162832 2 SPACER, A-FRAME MTG
5 162348 1 COVER-BRG HSG A-FRAME
6 161377 1 PIN, FRONT SUSP
7 101355 4 BOLT, HEX HD
8 101326 2 BOLT, HEX HD
9 101325 6 BOLT, HEX HD
10 100777 12 NUT, HEXAGON
11 100547 12 WASHER, FLAT, HARDENED
12 100123 8 CAPSCREW

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-91
SECTION 7: FRAME & BODY
OSCILLATION JOINT KIT

12
17
6
2

9 15
18
5 18 7 10

1 4
11

9 8
18
13

11

3 16
10 14

TD0005492
512850200-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-92
SECTION 7: FRAME & BODY
OSCILLATION JOINT KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 201748 1 CIRCLIP EXTERNAL-PLANET PIN F
2 190699 1 COVER, DUST, OSCILLATION JOINT
3 186843 1 LOCK PLT, MALE OSCILLATION
4 183815 1 JOINT, OSCILLATION
5 173902 1 SAFETY BAR
6 173464 1 PLATE, RETAINER, RUBBER, OSCILLATION
7 172956 1 TAG, LOCK, PIN RETAINER
8 162129 2 BUSH, BRONZE, OSCILLATION
9 160877 2 PIN, SAFETY BAR, PLATED
10 140461 2 O RING,10A0D400A0N70
11 140776 2 SEAL, OSCILLATION
12 100731 4 O RING
13 100702 1 SCREW
14 100362 4 BOLT, HEX HD
15 100316 1 BOLT
16 100148 4 WASHER, FLAT
17 100062 4 WASHER, FLAT
18 100059 3 WASHER
19 162011 1 NUT, LOCK, OSCILLATION JOINT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-93
SECTION 7: FRAME & BODY
ARTIC JOINT KIT

18
17
15
11
9
5

14 5

13

7
17
15 1

1 16
19
8
10
20
14
3

UPPER ARTIC SECTION

16

LOWER ARTIC SECTION


1

12

TD0004059-A
512850250-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-94
SECTION 7: FRAME & BODY
ARTIC JOINT KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910269 4 TUBING
2 217664 4 CAPSCREW
3 187011 2 BUSH,PIN RETAINING
4 182906 1 PIN ASSY
5 170822 2 SHIM
6 162667 1 PLT:COVER-BOTTOM ARTIC
7 162666 1 PLT:COVER-TOP ARTIC
8 162352 1 PLT:COVER-BOTTOM ARTIC
9 162349 1 PLT:COVER-TOP ARTIC
10 162295 1 PIN-FIXED,ARTIC SECTION
11 161687 1 MTG PLT:FIXED ARTIC
12 161668 4 PIPE,ARTIC ASSY
13 160727 1 SLEEVE,FIXED ARTIC
14 150114 2 ASSY,BEARING
15 140301 2 SEAL,OIL
16 140300 2 SEAL,OIL
17 101273 12 CAPSCREW
18 100726 8 SCREW,HEX HD
19 100212 2 BOLT
20 100148 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-95
SECTION 7: FRAME & BODY
REAR CHASSIS KIT

17
16
3
22 11

22 24
7 24

23 21
13 14
15 12
12
14 13 6
21 23 1

18
23

18 8
10
23

19
9 16 MOUNT LH ARTIC
COVER BKT IN FRONT
22 16 OF PLATE
24 20
24 5 19
22 4
16
16
20 RH ARTIC COVER BKT
BEHIND PLATE

TD0005626-E
517850110-J

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-96
SECTION 7: FRAME & BODY
REAR CHASSIS KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 202686 1 GRIP
2 192169 1 CHASSIS,REAR
3 191426 2 COVER,BIN PIVOT
4 186502 1 PLT, GREASE COVER, R/CHAS
5 186457 1 COVER,CREASE
6 186456 1 POLE, BIN STAY
7 184944 1 PLATE,GUARD,REAR
8 184841 1 PLT,COVER,OSCIL
9 184791 1 MTG,ARTIC COVER,RH
10 184729 1 MTG,ARTIC COVER,LH
11 178177 1 PLT, GUARD, R/CHASSIS
12 178141 4 SHIM,BIN SUPPORT POLE
13 176490 3 SHIM,BIN SUPPORT POLE MTG
14 170489 2 SAW CYL.WASHER
15 161984 1 PIN BIN STAY
16 100785 12 WASHER,FLAT S/STEEL
17 100494 4 SCREW,HEX HD
18 100364 4 SCREW,HEX HD
19 100312 4 NUT,NYLOC
20 100196 4 BOLT,HEX HD
21 100085 2 SCREW
22 100083 12 SCREW, HEX HD
23 100064 6 WASHER,FLAT
24 100062 12 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-97
SECTION 7: FRAME & BODY
BIN PIVOT

5
4

TD0004061-B
512850116-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-98
SECTION 7: FRAME & BODY
BIN PIVOT

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 160685 2 PLATE, RETAINER, PIVOT PIN
2 160383 2 PIN ASSY, ARTIC
3 140162 4 O RING
4 100116 8 BOLT, HEX HD
5 100059 8 WASHER

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-99
SECTION 7: FRAME & BODY
BIN, MISCELLANEOUS PARTS

30
34
11 19
24 1
19 20
11 34 26

15

38 35

35 42
17

18 33
41
10 34
28
6 40
23 25 33 39 27
44 3 16
31 29 33
32 5 14 12 13 4
37
9 44 32 44
22
8 10 8 36
21
7 37
44 2
31 43

TD0006134-A
517845112-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-100
SECTION 7: FRAME & BODY
BIN, MISCELLANEOUS PARTS

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 220119 2 CIRCLIP
2 218048 4 MAT,MID,BIN SHOCK
3 214601 2 DECAL,RED REFLECTOR
4 214430 2 MUDFLAP,BIN
5 208528 2 MAT,BIN SHOCK,REAR
6 187869 2 LT/GUARD,OUTER,BIN
7 187868 1 LIGHTGUARD,MID,BIN
8 187867 2 SPACER,LIGHT,BIN
9 187866 1 MTG,LIGHT,MID,BIN
10 187865 4 MTG,LIGHT,OUT,BIN
11 187681 4 LOCK PLT,T/CYL,BIN
12 187184 4 SHIM,6MM,B/GUIDE
13 187183 6 SHIM,1.6MM,B/GUIDE
14 187182 2 PLT,GUIDE,BIN
15 184868 1 BIN,RIBLESS
16 178547 4 SHIM,BIN SHOCK MAT,REAR
17 178226 2 PLT,RETAINER,MUDFLAP
18 166688 4 BOSS
19 162533 4 SPACER,TIP CYL,BIN
20 162532 2 PIN,TIP CYL,BIN
21 162187 6 SHIM,5MM,BIN SHOCK MAT
22 162185 10 SHIM,1.6MM,BIN SHOCK MAT
23 160297 2 BUSH,BRONZE HTB
24 150130 2 BEARING,SPHERICAL
25 101228 2 WASHER,PROFILED
26 101192 2 BOLT,HEX HD
27 100985 2 SCREW,HEX HD
28 100868 4 WASHER,PROFILED
29 100654 4 NUT,STOVER
30 100653 2 NUT,STOVER
31 100619 6 SCREW,HEX HD
32 100618 6 NUT,NYLOC
33 100536 10 WASHER,HARDENED
34 100532 6 WASHER,HARDENED
35 100424 24 WASHER,HARDENED
36 100372 8 CAPSCREW,SOC HD
37 100370 24 WASHER,HARDENED
38 100316 12 NUT,NYLOC
39 100293 2 NUT,HEXAGON
40 100258 2 SCREW,HEX HD
41 100139 4 BOLT,HEX HD
42 100114 12 SCREW,HEX HD
43 100086 16 SCREW,HEX HD
44 100061 12 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-101
SECTION 7: FRAME & BODY
BIN LINER KIT (OPTIONAL)

6
7

8
4

12

9
13
5
12
11
12

10
4
3 12

13
3
1

1
2

TD0006128-A
266396-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-102
SECTION 7: FRAME & BODY
BIN LINER KIT (OPTIONAL)

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 266396 1 KIT, BIN LINERS
1 26639601 2 LINER,TAIL
2 26639602 2 LINER,TAIL DUCT
3 26639603 2 LINER,SIDE,REAR
4 26639604 2 LINER,SIDE,MID
5 26639605 2 LINER,SIDE,FRONT
6 26639606 2 LINER,HEADBOARD,TOP
7 26639607 1 LINER,HEADBOARD,BOTTOM
8 26450408 1 LINER,INLET BOX,TOP
9 26450409 1 LINER,INLET BOX,BOTTOM
10 26450410 1 LINER,BASE,REAR
11 26450411 1 LINER,BASE,FRONT
12 26450412 4 LINER,BASE DUCT
13 26450413 2 LINER,TOP,REAR

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-103
SECTION 7: FRAME & BODY
SPILL GUARD KIT

4
5

5
7
4
5
5
7 6

5
1 2

4 5 5 5
7
4

TD0005199
264762

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-104
SECTION 7: FRAME & BODY
SPILL GUARD KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 264762 1 KIT,GUARD,SPILL,RIBLESS BIN
1 187772 3 HINGE,GUARD,SPILL,R/LESS
2 187771 2 ARM,GUARD,SPILL,R/LESS
3 187770 1 GUARD,SPILL,BIN,R/LESS
4 100654 13 NUT,STOVER
5 100536 26 WASHER, HARDENED
6 100438 3 SCREW, HEX HD
7 100146 10 SCREW, HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-105
SECTION 7: FRAME & BODY
TAILGATE KIT (OPTIONAL)

A
13

5 34
36 34 42
14

18
39
33

4
31
33 22

11

17 1
25
38 10
34 17 32 41
16
5
12 30 32 7
27 23
24
28 37 43 9
35 26
3 15 8
34
38
6 33
31 2
30
32
33 29 32
38 34 10 7 32
16 41
17
25
1 17

40 37 43 27 23
19
21 20 11
19 30 TD0006126-0
266387-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-106
SECTION 7: FRAME & BODY
TAILGATE KIT (OPTIONAL)

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
A 266387 1 KIT, BIN, TAILGATE
1 221668 4 CIRCLIP
2 203990 2 NIPPLE,GREASE
3 201499 2 CIRCLIP:INTERNAL
4 191382 1 TAILGATE,RIBLESS
5 187769 2 MTG,TAILGATE,BIN
6 184480 2 PLT,CLAMP,T/GATE
7 184407 4 PLT,SPREADER,LEAF,T/GATE
8 184404 2 SAFETY LEAF,T/GATE.R/LESS
9 184403 2 LEAF,TAILGATE,R/LESS
10 184400 4 MTG LEAF,T/GATE
11 184397 2 OUTRIGGER
12 184396 1 ARM,RH,T/GATE
13 184395 1 ARM,LH,T/GATE
14 184267 2 BACK PLT,T/GATE
15 184266 2 CAP,PIVOT,T/GATE
16 184265 4 WASHER
17 184259 8 SPACER,PIN,T/GATE
18 184255 2 STOP,SIDE,T/GATE
19 176642 16 WASHER
20 176423 16 SPACER
21 176293 2 PLT,RETAINER
22 166348 12 BOSS
23 162578 4 PIN,TAG
24 161198 8 SPACER,BUSH
25 150205 4 BEARING,SPHERICAL
26 150097 2 BEARING,SPHERICAL
27 101354 4 CAPSCREW,SOC HD
28 101318 8 WASHER,FLAT,HARDENED
29 100761 12 BOLT,HEX HD
30 100654 16 NUT,STOVER
31 100653 16 NUT,STOVER
32 100536 20 WASHER,HARDENED
33 100532 32 WASHER,HARDENED
34 100424 16 WASHER,HARDENED
35 100363 8 SCREW,HEX HD
36 100316 4 NUT,NYLOC
37 100312 4 NUT,NYLOC
38 100210 8 SCREW,HEX HD
39 100159 4 BOLT,HEX HD
40 100136 8 SCREW,HEX HD
41 100133 8 BOLT,HEX HD
42 100116 4 BOLT,HEX HD
43 100062 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-107
SECTION 7: FRAME & BODY
TAILGATE GREASE KIT (OPTIONAL)

A
10
14 18 17
7
16

15
1

14

15

12 15
15 8

11 14

2
14

5 14
2
3 13
6
3 4 TD0006113-A
266415-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-108
SECTION 7: FRAME & BODY
TAILGATE GREASE KIT (OPTIONAL)

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
A 266415 1 KIT,GREASE,TAILGATE
1 240505 2 HOSE
2 226232 1 KIT,TUBE
3 226043 2 COUPLING,ELBOW STUD
4 208503 1 BLOCK
5 207742 2 DOZER
6 207737 1 PLUGS,DOSER
7 201420 14 P CLIPS
8 192083 1 PIPE,LH,R/CHASS,T/GATE
9 192084 1 PIPE,RH,R/CHASS,T/GATE
10 184521 2 PLT,GREASE LINE,TIP CYL
11 184514 1 PIPE,RH,2,GRSE,R/LESS BIN
12 184513 1 PIPE,LH,2,GRSE,R/LESS BIN
13 161869 1 BLOCK,GREASE,TAILGATE
14 120807 4 ELBOW,
15 120747 4 UNION
16 100730 2 BOLT,HEX HD
17 100310 2 NUT, NYLOC
18 100061 2 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-109
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMMON PARTS - DETAIL A

14
1
3
18
17 10
3
10 8
16
19
9
4
14
1
20
10
TD0005627-A
517850111-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-110
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMMON PARTS - DETAIL A

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 217671 4 SANDWICH BLOCK,REAR SUSP
3 201762 4 BEARING
4 190420 2 CHAIN TIE,WALKING BEAM
8 180992 2 PLUG,TAPER,WALKING BEAM
9 172518 2 PLATE,SPACER,AXLE
10 170548 6 PLT,LOCK,AXLE
14 101149 16 SCREW,HXHD
16 100547 34 WASHER,FLAT,HARDENED
17 100532 8 WASHER,HARDENED
18 100322 8 NUT,HEX
19 100171 6 HEX-HEAD BOLT
20 100145 8 BOLT,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-111
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMMON PARTS DETAIL - B

15 16 13
15 16 13 15 16 12
7
13 16 15 6
AXLE
CHASSIS

2
11
15 16 13 13
15 16 12

5
AXLE CHASSIS

TD0005628-A
517850111-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-112
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMMON PARTS DETAIL - B

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
2 214231 16 SPHERICAL BRG
5 182214 1 LINK,PANHARD,MIDDLE
6 181187 6 LINK,DRAG
7 181018 1 LINK,PANHARD,REAR
11 161817 4 SLEEVE, SPH, BRG CHASSIS
12 101326 4 BOLT,HEX HD
13 101325 28 BOLT,HEX HD
15 100777 28 NUT,HEXAGON
16 100547 34 WASHER,FLAT,HARDENED

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-113
SECTION 7: FRAME & BODY
REAR SUSPENSION, STANDARD (CHOICE)

6
5
1

4
3

7
DO NOT ADD A
WASHER WHERE
THIS FASTENER
FASTENS TO THE
UNDER SIDE OF THE
TOP PLATE
OF THE SANDWICH
BLOCK.

TD0005630-A
264989-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-114
SECTION 7: FRAME & BODY
REAR SUSPENSION, STANDARD (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264921 2 ASSY,WALKING BEAM,OBW
2 190420 2 CHAIN TIE,WALKING BEAM
3 172518 2 PLATE,SPACER,AXLE
4 170548 2 PLT,LOCK,AXLE
5 100532 8 WASHER,HARDENED
6 100322 8 NUT,
7 100145 8 BOLT,HEX HD

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-115
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, STANDARD (CHOICE)

TD0005631-A
264921-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-116
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, STANDARD (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 184801 1 WALKING BEAM, OBW
2 264911 1 KIT, STRAIN GUAGE SEE SEC 6 FOR BREAKDOWN

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-117
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMFORT RIDE (CHOICE)

5
19
20 14
26 2
13 11
10
9
12 27
8
21 23
1 3
16 21 17
6 15 18
15 22
7

16
4
25 15
24
22

TD0005629-C
BN000579-D

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-118
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMFORT RIDE (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN002230 2 BRACKET, SHOCK ABSORBER
2 BN001348 2 COVER, PLATE TENSIONER
3 BN000918 2 CHAIN, LINK
4 BN000692 2 MOUNT, SHOCK ABSORBER SEE SEC 7 FOR BREAKDOWN
5 BN000582 1 ASSY, WALKING BEAM, RH SEE SEC 7 FOR BREAKDOWN
6 BN000580 1 ASSY, WALKING BEAM, LH
7 BN000567 2 SHOCK ABSORBER
8 BN000197 2 SOFT BLOCK, SOFT SUSPENSION
9 BN000138 4 GUIDE BLOCK, WALKING BEAM
10 BN000134 2 PLATE TENSION, CHAIN, REAR SUSP
11 BN000133 2 PLATE, LOCK, AXLE
12 100702 8 BOLT, HEX HD
13 100654 8 NUT, LOCK
14 100424 6 WASHER, HARDENED
15 100423 16 WASHER, FLAT
16 100323 4 NUT, LOCK
17 100316 8 NUT, LOCK
18 100258 8 SCREW, HEX HD
19 100244 6 CAPSCREW
20 100197 8 CAPSCREW
21 100148 16 WASHER, FLAT
22 100141 4 BOLT, HEX HD
23 100131 8 DIN-931-BOLT
24 100086 6 SCREW, HEX HD
25 100064 6 WASHER, FLAT
26 100062 8 WASHER, FLAT
27 100010 16 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-119
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, COMFORT RIDE (CHOICE)

B
1

TD0005754-A
BN000580-C & BN000582-C

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-120
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, COMFORT RIDE (CHOICE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A BN000580 1 ASSY,WALKING BEAM,LH SEE SEC 7 FOR FITMENT
B BN000582 1 ASSY,WALKING BEAM,RH SEE SEC 7 FOR FITMENT
1 264911 1 STRAIN GUAGE SEE SEC 6 FOR BREAKDOWN
2 BN000581 1 WALKING BEAM,LH
2 BN000583 1 WALKING BEAM,RH

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-121
SECTION 7: FRAME & BODY
FRONT CHASSIS GREASE KIT

21
20

11 10
1

14 19
15 18 3
16 17 11
12 26
13
22
33 30
33 24 5
27 31 24
23 6
27
27
33 33
25 31 29
9 34
7 29

8
34 4
2 32

25

TD0004069
512850541-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-122
SECTION 7: FRAME & BODY
FRONT CHASSIS GREASE KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243690 1 HOSE
2 241312 1 HOSE
3 241304 5 HOSE
4 240713 1 HOSE
5 240410 1 HOSE
6 201420 4 P CLIPS
7 201419 2 P CLIPS
8 176912 1 PIPE, 16, GREASE, F/CHASSIS
9 176911 1 PIPE, 15, GREASE, F/CHASSIS
10 176910 1 PIPE, 13, GREASE, F/CHASSIS
11 176160 1 PIPE, 14, GREASE, F/CHASSIS
12 176156 1 PIPE, 10, GREASE, F/CHASSIS
13 176155 1 PIPE, 9, GREASE, F/CHASSIS
14 176154 1 PIPE, 8, GREASE, F/CHASSIS
15 176153 1 PIPE, 7, GREASE, F/CHASSIS
16 176152 1 PIPE, 6, GREASE, F/CHASSIS
17 176151 1 PIPE, 5, GREASE, F/CHASSIS
18 176150 1 PIPE, 4, GREASE, F/CHASSIS
19 176149 1 PIPE, 3, GREASE, F/CHASSIS
20 176148 1 PIPE, 2, GREASE, F/CHASSIS
21 176147 1 PIPE, 1, GREASE, F/CHASSIS
22 162017 1 BLOCK, 7-GREASE NIPPLE BANK
23 161057 3 BLOCK, 5-GREASE NIPPLE BANK
24 121350 6 ELBOW
25 120807 3 ELBOW
26 120747 1 UNION
27 120148 39 CONNECT
28 100762 2 BOLT, HEX HD
29 100730 4 BOLT, HEX HD
30 100312 2 NUT, NYLOC
31 100196 6 BOLT, HEX HD
32 100077 2 SCREW, HEX HD
33 100062 10 WASHER, FLAT
34 100061 6 WASHER, FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-123
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT - DETAIL A

21

20
TOP L/HAND BIN
29 21 TIP CYLINDER.
23

4
25
22
30

7 5

23 20
29
20 21
6
28
10

9
18
12 11
L/HAND BIN
PIVOT POINT.

19
R/HAND BIN
PIVOT POINT.

19
21

29 26
17
26
29
8 TD0006135-0
517845542-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-124
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT - DETAIL A

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 201439 1 P CLIPS- 18MM
4 201420 20 P CLIPS 6MM
5 192082 1 PIPE,RH,R/CHASSIS,BIN
6 192081 1 PIPE,LH,R/CHASSIS,BIN
7 187680 2 COVER,PROTECT,GREASE LINE
8 186949 1 BKT,P-CLIP,AUTO GREASE
9 184516 1 PIPE,RH,3,GRSE,R/LESS BIN
10 184515 1 PIPE,LH,3,GRSE,R/LESS BIN
11 184512 1 PIPE,RH,1,GRSE,R/LESS BIN
12 184511 1 PIPE,LH,1,GRSE,R/LESS BIN
17 160723 2 BLOCK,GREASE NIPPLE BANK
18 121350 7 ELBOW
19 120807 5 ELBOW
20 120747 3 UNION
21 120148 15 CONNECT
22 100730 6 BOLT,HEX HD
23 100494 4 SCREW,HEX HD
25 100310 6 NUT, NYLOC
26 100198 2 SCREW, HEX HD
28 100079 10 BOLT
29 100062 8 WASHER, FLAT
30 100061 6 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-125
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT - DETAIL B

27
A

21 27
29

29

21 16

18

21 21
21
21
14

21
18
24

BOTTOM L/HAND
BIN TIP CYLINDER.

13
21
OSCILLATION.

21

20 2

19
15

1
BOTTOM R/HAND
BIN TIP CYLINDER.

19

20

TD0006139-0
517845542-A

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-126
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT - DETAIL B

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243688 1 HOSE
2 240410 2 HOSE
13 178031 1 PIPE,5,GREASE,R/CHASSIS
14 178030 1 PIPE,4,GREASE,R/CHASSIS
15 176984 1 PIPE,3,GREASE,R/CHASSIS
18 121350 7 ELBOW
19 120807 5 ELBOW
20 120747 3 UNION
21 120148 15 CONNECT
24 100383 4 BOLT
27 100196 2 BOLT,HEX HD
29 100062 8 WASHER,FLAT
30 100061 6 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-127
SECTION 7: FRAME & BODY
DECALS - SHEET 1 OF 3

WARNING
13

207349
24 23

2 WARNING
WARNING
SPRING UNDER
AVOID INJURY
PRESSURE Keep clear of
21460 1-0
rotating fan
blades
17
207331 - A
21
207350 - C

CAUTION WARNING 25 WARNING


CRUSHING INJURY Crushing injury may result in
hinge area if machine is turned.
Make sure people are clear of
machine before starting engine
or moving steering wheel.
Attach locking bar before
18 performing service near center
of machine or transporting on
207339 214875-0 a truck.

12 207336

WARNING
R134a STAY CLEAR
Refrigerant Operator may
PAG reverse the
19
Lubricant machine.
207337-B
207381

1
14
FACTORY END-OF-LINE
WARNING
PRE-DELIVERY INSPECTION NO ETHER
Fire / Explosion
MACHINE SERIAL NO. : ________________ Hazard.
DATE OF INSPECTION : ________________ Open Flame in
END-OF-LINE
9 Air Intake.
SIGN OFF BY : ________________________ 207306

P.D.I. SIGN OFF BY : ___________________


6
201886
WARNING
11 AVOID INJURY
Ensure propshaft
207290-A guards are in
16 place at all times
3 4 20
207330-A

207310-A

DANGER WARNING
Serious injury or 8 DANGER
death can result Crushing Injury
from contact with
electric lines. To avoid injury
Never move any should machine roll,
part of unit or load remain seated with
closer than:
3m[10FT] plus twice
seat belt fastened. 15
the line insulator
length to an
207304
7 214825-0

electric line.
WARNING
PRESSURISED GAS
Avoid injury from escaping
207192-A fluid. Refer to Service
GREASE Manual for correct removal,
POINT 22 installation and maintenance
procedure. Typical unladen
207191
working pressure:
207302
4800 kPa (700 PSI).
207340-D

TD0006119-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-128
SECTION 7: FRAME & BODY
DECALS - SHEET 1 OF 3

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 201886 1 DECAL, PDI / QUALITY
2 214601 2 DECAL, REFLECTOR, RED
3 207191 1 DECAL, DEERE, OVERHEAD POWERLINE
4 207192 1 DECAL, DEERE, SEATBELT, WARNING
6 207290 2 DECAL, DEERE, LIFT / TIEDOWN
7 207302 2 DEACAL, GREASE POINT
8 207304 2 DECAL, TIE DOWN POINT
9 207306 1 DECAL,WARNING EATHER,START
11 207310 2 DECAL, LIFTING EYE
12 207311 2 DECAL, BELL LOGO, CAB DOOR
13 207312 1 DECAL, B&W BELL LOGO, FR BONNET
14 207320 2 DECAL, B&W BELL LOGO
15 214825 3 DECAL, BIN SUPPORT
16 207330 1 DECAL, PROPSHAFT GUARDS
17 207331 2 DECAL, RADIATOR FAN WARNING
18 207336 2 DECAL, ARTICULATION CRUSH
19 207337 3 DECAL, VISIBILITY WARNING
20 207338 1 DECAL, PARK BRAKE WARNING
21 207339 1 DECAL, PASSENGER SEAT
22 207340 2 DECAL, SUSPENSION CYLINDER
23 207349 2 DECAL, COMPRESSED AIR
24 207350 1 DECAL, SPRING PRESSURE
25 214875 1 DECAL, WARNING, BONNET CRUSH
26 207381 1 DECAL, REFRIGERANT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-129
SECTION 7: FRAME & BODY
DECALS - SHEET 2 OF 3

37 41
46
IMPORTANT
WARNING IMPORTANT
HIGH PRESSURE
HYDRAULICS Oil level
is critical
Use only
approved
oils
214426-0
Check oil
on level 207385
28 ground
214453-0

WARNING 34

44 42

IMPORTANT
TO AVOID DAMAGING THE MEMORY MODULE UNIT,
20738 3
PLEASE ADHERE TO THE FOLLOWING PROCEDURE
BEFORE WELDING:

1. Remove both Battery Box Fuses. GREASE


EVERY
48 2. Isolate the truck.
3. Replace the Fuses after welding. 500HRS
214301 - 0
216127-A
WARNING
DO NOT TOUCH

214429-0

29 45 38
WARNING
Any alteration, modification, FUSE AND RELAY LAYOUT
WARNING
repair, structural damage or R1 - 12V SUPPLY R2 - OVERSPEED S1 - STUD 1 MAXIMUM SPEED
an overturn reduces this 30 30
E CU ( 2 0 A on J D E C U )
OE U
CCU2
B AT TE RY B A LA N C ER
BATTERY POWER
31% 1 6.9 km/h 4.3 Mph
D IA G N O S TI C C O N N E CT O R
structure’s protective 87a 87a
TC U MM

capabilities and invalidates


85 86 85 86
15% 2 14.6 km/h 9.0 Mph
BATTERY

87 87
FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5

45 TON
10A

10A

20A

20A

10A

10A

10A

this certification. Consult 11% 3 21.1 km/h 13.1 Mph


the manufacturer to ADT 8% 4 32.2 km/h 20.0 Mph
determine this structure’s R3 - SPARE R4 - SPARE
MD U 2
IN T ER I O R LI G H T, B RA K E S W IT C H
& H A ZA R D SW I TC H G E N ER I C S PE C IA L SPA R E FUSE 43 1 2 V R A D IO

limitations. 30 30
10A IG N ITI O N 6% 5 42.2 km/h 26.2 Mph
BATTERY

SPARE 1

SPARE 2

SPARE 3
FUSE 10

FUSE 14
FUSE 8

FUSE 9

87a 87a FUSE 44 1 2 V 2 W AY R A D IO &


10A

10A

10A

10A

10A

10A

10A

85
87
86 85 86 10A
R EV E R SE M O N ITO R
6% 6 47.9 km/h 29.8 Mph
87
FUSE 45 1 2 V P O W ER SO CK E T
& 1 2 V C I G A R ET TE
10A
ROLLOVER (ROPS) AND FUSE 46
LI G H TE R
M M 1 2 V I N PU T &
This decal applies to 50 Ton ADT’s with a fully laden gross vehicle mass of
FALLING OBJECT (FOPS) IGNITION IGNITION IGNITION IGNITION 10A
C C U 1 2 V I N PU T
75842 Kg. [167203 lb], with the exhaust brake & EVB fully functional, the transmission
PROTECTIVE STRUCTURE FUSE 15 TC U FUSE 22 OE U FUSE 29 CCU2 FUSE 36 H A R D WA R E D E TEC T IO N , M M IG N . S TATU S ,
FUSE 47 1 2 V B AT TE RY retarder set to maximum, and with the transmission locked in the specified gear.
P O W ER - R A D IO
10A 10A
IG N ITI O N
10A
IG N ITI O N
10A
PA R K B R A K E D A SH & P RE S .S W IT CH , 10A
CERTIFICATION FUSE 16 C O LD S TA RT FUSE 23
S TA TU S
O E U O U TP U T FUSE 30
S TA TU S
C C U 2 O U TP U T FUSE 37
H IG H R A N G E PR E S. S W I TC H
1 2 V R E LAY, FR W IP E R PA R K S IG N A L, SPARE 5
S UP P LY
212034-A

32
D R IV ER D R IV ER H D LI G H T S W IT C H , DR I VE R I D , A U TO G R EA S ER
40A 25A S UP P LY 2 25A S UP P LY 2 10A IN D I C ATO R , R E A R W I PE R M O TO R PA RK SI G N A L
DIODE 1 A LTE R NA TO R D+
Performance certified at FUSE 17 E CU FUSE 24 O E U O U TP U T
D R IV ER
FUSE 31 C C U 2 O U TP U T
D R IV ER
FUSE 38 LO W A C C B R A KE PR E S. , EM ER G E N C Y
S TEE R IN G , T PM O N 4 2 0 6 D
10A 15A 15A 10A

43
S UP P LY 1 S UP P LY 1
date of manufacture to: FUSE 18 O E U O U TP U T FUSE 25 C C U 2 O U TP U T FUSE 32 D IA G N O S TI C FUSE 39 A U TO G R EA S ER IG N . S U PP LY
D R IV ER D R IV ER C O N N EC TO R
20A S UP P LY 3 20A S UP P LY 3 10A 10A
FUSE 19 O E U O U TP U T FUSE 26 C C U 2 O U TP U T FUSE 33 MD U 2 FUSE 40 E LEC T RI C A L S E AT
ROPS: 30A
D R IV ER
S UP P LY 6 30A
D R IV ER
S UP P LY 6 10A
IG N ITI O N
S TA TU S 10A
S2 - STUD 2

SAE J 1040: 1994 FUSE 20 O E U O U TP UT FUSE 27 C C U 2 O U TP U T FUSE 34 IQ A N FUSE 41 O B W , TP M IGNITION POWER


D R IV ER D R IV ER IG N ITI O N
ISO 3471: 1994 20A S UP P LY 4 20A S UP P LY 4 10A S YP PLY 10A
FUSE 21 O E U O U TP U T FUSE 28 C C U 2 O U TP U T FUSE 35 MI R R O R ZF EOL ZF E O L P R O G . P IN
D R IV ER D R IV ER E LEC T RI C A L
20A S UP P LY 5 20A S UP P LY 5 10A
FOPS: 214309-A
SAE J/ISO 3449: 1998
ISO 3449: 1992

PROTECTIVE STRUCTURE
PART NUMBER:
214557

CERTIFIED PRIME MOVER


MASS:
16500 Kg (36376 Lbs.)

CERTIFIED ARTICULATED
47
DUMP TRUCK MODELS:

B50D, AH500D

BELL EQUIPMENT C0. S.A.


WARNING
(PTY) LTD
RICHARDS BAY
SOUTH AFRICA
HOT SURFACES
212043-0
To avoid burning
injury, do not
27 35 touch.
30
214428-B
IMPORTANT DANGER
CAB TILT PROCEDURE
NB: Ensure that the operator cab is
empty before service / maintenance
work is carried out beneath the cab.
HOT

36
COLD

INFORMATION
Max. Cont.
% % MAXIMUM SPEED
AVOID DEATH
36% 31% 1 6.8 km/h 4.2 Mph

45 TON 20% 15% 2 14.5 km/h 9.0 Mph


Start only from seat
16% 11% 3 21.0 km/h 13.0 Mph
ADT in park or neutral.
12% 8% 4 32 .1 km/h 19 .9 Mph

HYDRAULIC 10 % 7% 5 42 .0 km/h 26 .1 Mph Starting in gear kills.


9% 6% 6 47 .7 km/h 29 .7 Mph
OIL This deca l applies to the 45 Ton ADT’s des cending a slope with fully laden
gross vehicle mass of 73 977k g [16 3091 lb] a t s ea le vel. Re fe r to Ope rator’s 207408-B

LEVEL Ma nual for further expla na tion.


212034-B

208320
207382 - E
TD0006120-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-130
SECTION 7: FRAME & BODY
DECALS - SHEET 2 OF 3

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
27 207382 1 DECAL, CAB TILT
28 207383 1 DECAL, CAB SUPPORT
29 212043 1 DECAL, ROPS FOPS, 50 TON
30 207408 1 DECAL, STARTER MOTOR
32 207411 1 DECAL, EMERGENCY EXIT
34 207897 1 DECAL, CAB, L/PUMP LEVER
35 208320 1 DECAL, HYDRAULIC LEVEL
36 212028 1 DECAL, TYRE PRESS, 45 TON
37 212033 2 DECAL, B&W, 45 TON
38 212034 1 DECAL, SPEED DOWN SLOPE, 45 TON
41 214453 1 DECAL, SIGHT GLASS
42 216127 1 DECAL, HIGH TEMP, GREASE PT
43 216203 1 DECAL, FRONT SUSP, CRUSH
44 214301 1 DECAL, FUSES, MM POWER
45 214309 1 DECAL, CB‘S, FUSES, RELAYS
46 214426 4 DECAL, WARNING, HIGH PRESS, HYD
47 214428 4 DECAL, WARNING, HOT SURFACE
48 214429 1 DECAL, WARNING, RADIAT, AREA HOT

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-131
SECTION 7: FRAME & BODY
DECALS - SHEET 3 OF 3

53

49
IMPORTANT
THIS MACHINE MAY NOT BE OPERATED ON
A PUBLIC ROAD.
214577- A
MCB 60A

52
IGNITION PURGING UNIT
12V
AUTOMATIC GREASER 58
FUEL FILTER
COOLANT LEVEL
SWITCH
DISPLAY SIGNALS
Low level
Reservoir needs to be filled.

Error 217846-E

System out of operation, caused by


empty reservoir or system failure.
System can be reset with the test-
button on the pump, after refill or repair.

Light duty greasing mode


Long interval. 57
Normal duty greasing mode
Standard interval.
IGNITION ON / IGNITION OFF / HAZARD PARK DRIVE
ENGINE START ENGINE BRAKE
Heavy duty greasing mode Eng/Ing off
SHUT DOWN
Park brake request
Range Off.
Drive not selected
Hazard Off
Shor t interval. Ignition on
Engine Shut Down
(while turbo spin down) Hazard On
off Range Off.
214850-0 Park brake request Drive selected
Engine on Eng/Ing off request FAN on Range On.
Drive selected
AIR AIR SPEED GEAR (Holding D down toggles
CONDITIONER REC IRCULATION HOLD between min. and max.
Off range. Quick press changes
range value.)
Off Off Low
218873 On On Medium
Gear hold not
applied NEUTRAL
High Gear hold applied
CLIMATE CONTROL Neutral
AIR FLOW DIFFERENTIAL not selected

50 59
Min.
16%
Tempreture
Max.
26%
DIRECTION

Demist
Off
LOCK Neutral selected

REVERSE
BEACON HEAD Demist & feet
Stage 1 dif ferential Range Off.
LIGHT LIGHT Body
Stage 2 differential Reverse not
Body & feet selected
Off Off Range Off.

IMPORTANT Park & t ail light On WINDSCREEN I - TIP Reverse selected


On Range On.
Head light and park WIPER
Reverse selected
WORKING light On
Off I-Tip Off (Quick press changes
LIGHT MIRROR range value.)

REMOVE AND CLEAN AIRCON Off


HEATER Wipe once
Intermediate
Hard stops
Driveline assist BIN UP
On Off Low
FILTER DAILY WHEN OPERATING N/A On High
Loadspreading
No Bin Up
TRANS. RETARDER / SPEED CONTROL L.E.D KEY: Bin Up Request
IN A DUSTY ENVIRONMENT. Speed Control 1
Activated by
Speed Control 2
Activated by
Light Off
Light Flashing
BIN DOWN

(FILTER LOCATED BEHIND Min.


15%
Retardation
Max.
100%
holding down

(Q uick press of
holding down

alters speed.)
Light On
FOR IN DEPTH EXPLANATION
OF FUNCTIONS, REFER
No Bin Down
Bin Down Request

OPERATOR'S SEAT.)
TO OPERATORS MANUAL
214831-0

218033

51
WARNING

IMPORTANT 56
AUTOMATIC GREASING
When the pump has switched off due to Low grease in CAUTION
the reservoir*:

1. Fill pump through grease nipple / quick coupler


CAUTION BEFORE WELDING
ON THIS UNIT:
1. To avoid electric circuit damage,
refer to electrical isolating
THIS DECAL IS APPLICABLE FOR ALL THE FOLLOWING procedure in battery box.
2. Consult Bell Equipment prior to
2. Switch ignition "On" MACHINES: 4206D, 50, 45, 40 & 35 TON MACHINES. any welding on the machine.
3. No welding / repairs permitted on
3. Reset pump by depressing TEST button for 2 seconds (max) the wheel rims.

DO NOT OVER SPEED MACHINE


Serious damage can result. Under NO circumstances
*Auto greaser cab feedback unit indicates status of system. 45 TON AND 50 TON ADT DAILY CHECK LIST
n/min must engine speed exceed 2400 rpm.
Refer to Operator's Manual. REFER TO OPERATOR M AN UA L F OR DETAILED MA INTEN ANC E SC HED UL E

ITEM NO. ITE M DESCRIPTION


218688
1 Charge air cooler Check, clean if required
READ AND UNDERSTAND OPERATOR’S MANUAL 2
3
Hinges
Radiator, grill, aircon condenser
Grease
Check, clean as required

BEFORE OPERATING THIS MACHINE. 4


5
V-Belts
Air cleaner secondary filter
Check V-Belts aresecure andare not damaged
Check
6 Air cleaner primary filter Replace as required accordingto indicator - minimum: oncea year
7 Pre cleaner Check andcleanif required
8 Mirrors Check mirrors areclean and secure
21 483 0-0 9 Horn Test that horn is working
10 Operator controls, buzzers andinstruments Check
11 Auto greasingsystem greaselevel Check
12 Exhaust Check exhaust stack is secure and norestriction at exhaust outlet

54
13 Steeringcylinders Grease until it escapes at the joint
14 Articulation joints Grease until it escapes at the joint
15 Oscillation thrudrivebearings Grease until it escapes at the joint
16 Oscillation joint Grease until it escapes at the joint
17 Park Brake Check
18 Wheels Check tyrepressure, rims, hubs and tyres.

55
19 Dumpbody pins Grease until it escapes at the joint
20 Workinglights and reversebuzzer Check
21 Transmis sionandHydraulic cooler Check, clean if required
22 Propshaft sli pjoint Grease (shaft between. dropbox & osc. Joint)
23 Wet disc brake cooler oil Check
24 Transfer case oil level Check (sight glass)
25 Steps Check steps are cleanand secure

WARNING 26
27
28
28
29
30
Primer pump fuel screen
Engine coolant level
Hydraulic oil level
Brake accumulator function
Primary fuel filter / water separator
Engine oil
Check
Check cold
Check cold
Test (refer to Operators Manual)
Check
Check andtop up if required
seedescription Leaks Check theentire machine for any oil or air leaks

6 7 8 9 10 11 12 13 14 15 16 17 18
5

4 ALL SYSTEM CHECKS ARE


TO BE MADE WITH:
2
- MACHINE ON LEV EL SURFACE
- BODY LOWERED
- TRANS MIS SION IN NEUTRAL
3 19 WITH PARK BRAKE ENGAGED
- SHUT ENGI NE DO WN AND
ATTACH “ DO NOT OP ERATE”
1 WARNIN G S IGN TO
STE ERING W HEE L
- TURN BATTE RY DISCONNE CT
2 SW ITCH TO “OFF ” PO SITION
- INSTALL ARTICUL ATION
LOCK BAR
30

29 28 27 26 25 24 23 22 21 20

LU BR IC AN TS AND FLU ID S
A MB IE N T T EM P ER A T U RE R A N G E D UR I N G F I LL PE RI O D
REC OMM END ED LU BR IC AN TS F - 40 - 22 -4 14 32 50 68 86 104 12 2
AN D FL UIDS C - 40 - 30 -2 0 - 10 0 10 20 30 40 50

ENGINE OIL - M-BE NZ


- O IL S T O ME ET ‘M - BE N Z 2 28 . 5
SP EC I F IC AT IO N S S A E 15 W- 4 0
PR E F ER R E D: - C AS T R O L DY N AM A X 10 W - 40 S AE 1 0 W - 40
- C A L T EX X LD 1 0 W - 4 0

ENGINE COOLANT - M-BENZ C A LT EX E XT E N DE D L I F E C O O L A N T P R E- MI X 5 0 /5 0


- EX T EN D ED L IF E CO O L AN T TO MEE T M- B EN Z 32 5 . 3
P R EF E R RE D : - C A L T EX E XT EN D ED L IF E C O O L A N T
P RE - MI X 50 / 5 0

TRANSMISSI ON AND TRANSFER CASE OIL


- US E O N LY C A ST RO L C A ST R O L T R A NS M A X Z, S O R T RA N S YN D
T R A N SM AX Z , S O R TR A NS YN D

HYDRAULIC OI L
- O IL S T O ME ET AT F AT F
C O MP LY IN G W ITH V IC K ER S M -29 5 0 - S
S AE 1 0W
SP EC I FIC AT IO N
P R EF E R RE D : - C A L T EX T E X AM ATI C T Y PE -G S AE 3 0

DRIVE AXLES - BELL


- O I LS T O M EE T A P I G L - 5 , M IL -L -2 10 5 D S PE C IFI CT IO N
P R EF E R RE D : - C A L T EX G E A R O IL ZF SA E 8 0W 9 0
- A PI G L -4 BO RA T E T H F
P R EF E R RE D : - C A L T EX B O R AT E T R AC T O R F L U ID

GREASE
- PR EF ER R ED : - C A L TE X M U LT IF A K E P NG L I N0 . 2
- C A LT EX U L T R A DU T Y G R E A SE N G L I N 0 .2
- PT O P RO P S HA F T

21 9003 - A

21466 6-A
214827-B

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-132
SECTION 7: FRAME & BODY
DECALS - SHEET 3 OF 3

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
44 219003 1 DECAL, RSG
49 217846 1 DECAL, CB, S & IGN SOL
50 218033 1 DECAL, AIRCON, FILTER, CLEAN
51 218688 1 DECAL, A/GREASE, PUMP
52 218873 1 DECAL, A/GREASING, TWIN DISPLAY
53 214577 1 DECAL, ILLEGAL ON SA ROADS
54 214666 1 DECAL, WARNING, CAB MOUNT, CRUSH
55 214827 1 DECAL, EMERGENCY EXIT, EXTRA
56 214830 1 DECAL, READ OM, OVER RPM, LRG
57 214831 1 DECAL, SSM, STD
58 214850 1 DECAL, SOUND PRESSURE, 76DB
59 214966 2 DECAL, FOLD MIRROR

872271 - B45D 6X6 ADT - FEB 2010 REV A


7-133
872271 - B45D 6X6 ADT - FEB 2010
7-134
SECTION 8: SERVICE KITS

872271 - B45D 6X6 ADT - FEB 2010


8-1
SECTION 8: SERVICE KITS
SHEET 1 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-2
SECTION 8: SERVICE KITS
SHEET 1 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN DRY
A 361071 SERVICE KIT,B50D Mk4 T2, 500HR(DRY)
CONDITIONS, WITH TIER 2 ENGINE.
1 DC221513 1 ELEMENT,KIT OIL FILTER
2 DC221981 1 BELT,POLY V-1215MM
3 DC221984 1 BELT,POLY V-2835MM
4 221669 2 BREATHER,FILTER,1MIC
5 226019 1 FILTER,AIR ASSY(AIRCON)
6 262947 1 KIT,FILTER,AUTO GREASE

FOR MACHINES WORKING IN WET


B 361072 SERVICE KIT,B50D Mk4 T2, 500HR(WET)
CONDITIONS, WITH TIER 2 ENGINE.
1 DC221513 1 ELEMENT,KIT OIL FILTER
2 DC221981 1 BELT,POLY V-1215MM
3 DC221984 1 BELT,POLY V-2835MM
4 226019 1 FILTER,AIR ASSY(AIRCON)
5 262947 1 KIT,FILTER,AUTO GREASE

FOR MACHINES WORKING IN ALL


C 361073 SERVICE KIT,B50D Mk4 T2, 1000HR CONDITIONS, WITH TIER 2 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACITY
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILTER
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 221379 1 ELEMENT,PRIMARY,AIR
10 221669 2 BREATHER,FILTER,1 MICRON
11 222219 1 ELEMENT,FILTER,10 MICRON
12 222389 1 ELEMEMT,FLTR,HYDRAUL
13 223994 1 ELEMENT,TK3
14 226019 1 FILTER,AIR ASSY(AIRCON)
15 262947 1 KIT,FILTER,AUTO GREASE

FOR MACHINES WORKING IN ALL


D 361075 SERVICE KIT,B50D Mk4 T2, 2000HR
CONDITIONS, WITH TIER 2 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10 MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-3
SECTION 8: SERVICE KITS
SHEET 2 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-4
SECTION 8: SERVICE KITS
SHEET 2 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN ALL
E 361076 SERVICE KIT,B50D Mk4 T2, 3000HR
CONDITIONS, WITH TIER 2 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 203560 1 STRAINER,SUCTN,90MIC
9 207694 1 ELEMENT,FILTER,10MIC
10 210741 1 STRAINER,90 MICRON,3
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10 MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE

FOR MACHINES WORKING IN ALL


F 361077 SERVICE KIT,B50D Mk4 T2, 4000HR
CONDITIONS, WITH TIER 2 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221379 1 ELEMENT,PRIMARY,AIR
11 221669 2 BREATHER,FILTER,1MIC
12 222219 1 ELEMENT,FILTER,10 MICRON
13 222389 1 ELEMEMT,FLTR,HYDRAUL
14 223994 1 ELEMENT,TK3
15 226019 1 FILTER,AIR ASSY(AIR
16 226348 2 FILTER,BRASS 1/4 210
17 226831 5 DISC,FILTER 16MM
18 262947 1 KIT,FILTER,AUTO GREA

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-5
SECTION 8: SERVICE KITS
SHEET 3 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-6
SECTION 8: SERVICE KITS
SHEET 3 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WITH TIER 2 ENGINE,
G 361078 SERVICE KIT,B50D Mk4 T2, 2000HR WITH NEW BREATHERS, FROM
VIN:1909.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10 MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE
18 223816 5 FILTER,FUEL,10 MICRON
FOR MACHINES WITH TIER 2 ENGINE,
H 361079 SERVICE KIT,B50D Mk4 T2, 4000HR WITH NEW BREATHERS, FROM
VIN:1909.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221379 1 ELEMENT,PRIMARY,AIR
11 221669 2 BREATHER,FILTER,1MIC
12 222219 1 ELEMENT,FILTER,10 MICRON
13 222389 1 ELEMEMT,FLTR,HYDRAUL
14 223994 1 ELEMENT,TK3
15 226019 1 FILTER,AIR ASSY(AIR
16 226348 2 FILTER,BRASS 1/4 210
17 226831 5 DISC,FILTER 16MM
18 262947 1 KIT,FILTER,AUTO GREA
19 223816 5 FILTER,FUEL,10 MICRON

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-7
SECTION 8: SERVICE KITS
SHEET 4 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-8
SECTION 8: SERVICE KITS
SHEET 4 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WITH TIER 2 ENGINE,
I 361080 KIT,SERVICE, B50D Mk4 T2, 6000HR WITH NEW BREATHERS, FROM
VIN:1909.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE
18 223816 5 FILTER,FUEL,10 MICRON
19 221876 1 CROSS & ROLLER, LUBE-FOR-LIFE
20 221877 1 CROSS & ROLLER, HIGH TEMP, RE-
LUBE
21 226750 2 UNIVERSAL JOINT
22 206765 6 CROSS & ROLLER, LUBE-FOR-LIFE
23 221637 2 CROSS & ROLLER, LUBE-FOR-LIFE

FOR MACHINES WORKING IN DRY


J 361138 SERVICE KIT,B50D Mk4 T3, 500HR(DRY)
CONDITIONS, WITH TIER 3 ENGINE.
1 DC221513 1 ELEMENT,KIT OIL FILTER
2 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
3 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
4 221669 2 BREATHER,FILTER,1MIC
5 226019 1 FILTER,AIR ASSY(AIRCON)
6 262947 1 KIT,FILTER,AUTO GREASE

FOR MACHINES WORKING IN WET


K 361139 SERVICE KIT,B50D Mk4 T3, 500HR(WET)
CONDITIONS, WITH TIER 3 ENGINE.
1 DC221513 1 ELEMENT,KIT OIL FILTER
2 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
3 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
4 226019 1 FILTER,AIR ASSY(AIRCON)
5 262947 1 KIT,FILTER,AUTO GREASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-9
SECTION 8: SERVICE KITS
SHEET 5 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-10
SECTION 8: SERVICE KITS
SHEET 5 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN ALL
L 361140 SERVICE KIT,B50D Mk4 T3, 1000HR
CONDITIONS, WITH TIER 3 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACITY
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILTER
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 221379 1 ELEMENT,PRIMARY,AIR
10 221669 2 BREATHER,FILTER,1 MICRON
11 222219 1 ELEMENT,FILTER,10 MICRON
12 222389 1 ELEMEMT,FLTR,HYDRAUL
13 223994 1 ELEMENT,TK3
14 226019 1 FILTER,AIR ASSY(AIRCON)
15 262947 1 KIT,FILTER,AUTO GREASE

FOR MACHINES WORKING IN ALL


M 361141 SERVICE KIT,B50D Mk4 T3, 2000HR CONDITIONS, WITH TIER 3 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10 MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-11
SECTION 8: SERVICE KITS
SHEET 6 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-12
SECTION 8: SERVICE KITS
SHEET 6 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN ALL
N 361142 SERVICE KIT,B50D Mk4 T3, 2000HR
CONDITIONS, WITH TIER 3 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10 MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE
18 223816 5 FILTER, FUEL,10 MICRON,GUD

FOR B50D WITH NEW T3 ENGINE AND


O 361143 SERVICE KIT,B50D Mk4 T3, 3000HR REPLACEABLE BREATHER.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 203560 1 STRAINER,SUCTN,90MIC
9 207694 1 ELEMENT,FILTER,10MIC
10 210741 1 STRAINER,90 MICRON,3
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10 MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-13
SECTION 8: SERVICE KITS
SHEET 7 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-14
SECTION 8: SERVICE KITS
SHEET 7 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN ALL
P 361144 SERVICE KIT,B50D Mk4 T3, 4000HR
CONDITIONS, WITH TIER 3 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221379 1 ELEMENT,PRIMARY,AIR
11 221669 2 BREATHER,FILTER,1MIC
12 222219 1 ELEMENT,FILTER,10 MICRON
13 222389 1 ELEMEMT,FLTR,HYDRAUL
14 223994 1 ELEMENT,TK3
15 226019 1 FILTER,AIR ASSY(AIR
16 226348 2 FILTER,BRASS 1/4 210
17 226831 5 DISC,FILTER 16MM
18 262947 1 KIT,FILTER,AUTO GREA

FOR MACHINES WITH NEW TIER 3 EN-


Q 361145 SERVICE KIT,B50D Mk4 T3, 4000HR GINE AND REPLACEABLE BREATHER.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221379 1 ELEMENT,PRIMARY,AIR
11 221669 2 BREATHER,FILTER,1MIC
12 226019 1 FILTER,AIR ASSY(AIR
13 222389 1 ELEMEMT,FLTR,HYDRAUL
14 223994 1 ELEMENT,TK3
15 226019 1 FILTER,AIR ASSY(AIR
16 226348 2 FILTER,BRASS 1/4 210
17 226831 5 DISC,FILTER 16MM
18 262947 1 KIT,FILTER,AUTO GREA
19 223816 5 FILTER, FUEL,10 MICRON,GUD

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-15
SECTION 8: SERVICE KITS
SHEET 8 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-16
SECTION 8: SERVICE KITS
SHEET 8 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN ALL
R 361146 1 KIT,SERVICE, B50D Mk4 T3, 6000HR
CONDITIONS, WITH TIER 3 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE
18 221876 1 CROSS & ROLLER, LUBE-FOR-LIFE
CROSS & ROLLER, HIGH TEMP, RE-
19 221877 1 LUBE
20 226750 2 UNIVERSAL JOINT
21 206765 6 CROSS & ROLLER, LUBE-FOR-LIFE
22 221637 2 CROSS & ROLLER, LUBE-FOR-LIFE

FOR MACHINES WITH NEW TIER 3 EN-


S 361147 KIT,SERVICE, B50D Mk4 T3, 6000HR GINE AND REPLACEABLE BREATHER.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC222219 1 BELT,RIBBED-1202MM,9 GROOVE
7 DC222201 1 BELT,RIBBED-2871MM,11 GROOVE
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE
18 223816 5 FILTER,FUEL,10 MICRON
19 221876 1 CROSS & ROLLER, LUBE-FOR-LIFE
CROSS & ROLLER, HIGH TEMP, RE-
20 221877 1
LUBE
21 226750 2 UNIVERSAL JOINT
22 206765 6 CROSS & ROLLER, LUBE-FOR-LIFE
23 221637 2 CROSS & ROLLER, LUBE-FOR-LIFE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-17
SECTION 8: SERVICE KITS
SHEET 9 OF 9

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-18
SECTION 8: SERVICE KITS
SHEET 9 OF 9

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
FOR MACHINES WORKING IN ALL
T 361590 KIT,SERVICE, B50D,B35/40/50D, 100HR CONDITIONS, WITH TIER 2 AND TIER 3
ENGINE.
1 207694 1 ELEMENT,FILTER,10MICRON
2 222219 1 ELEMENT,FILTER,10MICRON
3 222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
4 226019 1 FILTER,AIR ASSY(AIR CON)
5 AL260130 1 KIT,FILTER,4" SUMP

FOR MACHINES WORKING IN ALL


U 361655 KIT,SERVICE, B50D Mk4 T2, 6000HR
CONDITIONS, WITH TIER 2 ENGINE.
1 AL260130 1 KIT,FILTER,HI/CAPACI
2 DC221512 1 ELEMENT,FUEL FILTER
3 DC221513 1 ELEMENT,KIT OIL FILT
4 DC221650 7 GASKET,CYL.HEAD COVER
5 DC221651 1 GASKET,CYL.HEAD COVER
6 DC221981 1 BELT,POLY V-1215MM
7 DC221984 1 BELT,POLY V-2835MM
8 207694 1 ELEMENT,FILTER,10MIC
9 220949 1 FILTER:AIR DRYER
10 221378 1 ELEMENT,SAFETY,AIR C
11 221379 1 ELEMENT,PRIMARY,AIR
12 221669 2 BREATHER,FILTER,1MIC
13 222219 1 ELEMENT,FILTER,10MICRON
14 222389 1 ELEMEMT,FLTR,HYDRAUL
15 223994 1 ELEMENT,TK3
16 226019 1 FILTER,AIR ASSY(AIRCON)
17 262947 1 KIT,FILTER,AUTO GREASE
18 221876 1 CROSS & ROLLER, LUBE-FOR-LIFE
19 221877 1 CROSS & ROLLER, HIGH TEMP, RE-
LUBE
20 226750 2 UNIVERSAL JOINT
21 206765 6 CROSS & ROLLER, LUBE-FOR-LIFE
22 221637 2 CROSS & ROLLER, LUBE-FOR-LIFE

872271 - B45D 6X6 ADT - FEB 2010 REV A


8-19
872271 - B45D 6X6 ADT - FEB 2010
8-20
SECTION 9: LUBRICANTS, ADHESIVES
AND PAINTS

872271 - B45D 6X6 ADT - FEB 2010


9-1
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
LUBRICANTS

As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 216515) WARNING
Kindly contact your nearest BELL EQUIPMENT operation for more information. Torque all wheel
nuts to 650 N.m
[480 LB.FT.] after
the first 5 hours
and then again
CAUTION after 50 hours.
BEFORE WELDING ON THIS UNIT:
To avoid cont rol circuit dam age :
Repeat this
1. Turn the electrical disconnect
sw itch to “OFF”.
2. Make sure the vehicle ground stra ps
procedure if
a re properly installed.
3. The w elding ground clamp must
wheels are
have a good c onnection to the
m achine struc ture and clos e to the
point of we ld.
changed.
4. Attach welding ground clam p directly
to struc ture before welding.

50 TON PERIODIC MAINTENANCE


R EF E R TO T H E S E R V I C E MA N U A L F O R D E TA I L E D I N F O R M AT IO N

IN T E R VA L IT E M M A IN T E N A N C E
D E S C R IP T IO N
A P P R O V ED ALL SYSTEM CHECKS ARE TO BE MADE WITH:
IT E M
HO URS NO P O IN T S M AT E R IA L
- M ACH INE O N L EVEL SU RF ACE
3 2 C H E C K A N D C L E A N B O WL - B O DY L OW ER ED
4 1 R E P LA C E A S R E Q ’ D A C CO R D I N G BE LL F ILT ER S - T RA NSMISSIO N IN N EUT R AL WIT H PA RK B RAK E EN G AG ED
T O I N D IC A T O R - MI N IM U M : O N C E A Y E A R - R EMO VE K EY F RO M IG N IT IO N SW IT C H A ND AT TAC H “D O NO T O PERAT E”
4 1 R E P L A C E E V E R Y T H IR D P R IM A R Y BE LL F ILT ER S WA RNIN G SIG N TO S TEE RING W HEEL
AS F I L T E R C H A N G E - M IN IM U M : O N C E A YE A R - T UR N B ATT ERY DISC O NNE CT SW IT CH T O “ OF F ” PO SIT IO N
R E QU I R E D 8 2 C H E C K C O L D .D R A IN W A TE R B E F O R E S T A R T I N G - IN STA LL A RT ICU L ATIO N LO C K B AR
10 1 C H E C K , C L EA N A S R EQ U IR E D
11 1 C H E C K , C L EA N A S R EQ U IR E D
36 C H E C K , C L EA N A S R EQ U IR E D
SEE LU BR ICA NT S 26 5 6 9 10 38 36 43 7 4
37 6 C H E C K T IR E P R E S S U R E
G R EA S E 39
1 R A D I AT O R C O O L A N T L E VE L 1 C H E C K C OL D 6
4 A I R C L E A N E R P R I MA R Y F IL T E R 1 C H E C K IN D I C A T O R 18
5 E N G I N E O IL L EV E L 1 CHECK
12 T R A N S MI S SI O N O I L L E V E L 1 C H E C K C O L D O R W A R M WH IL E E N G I N E ID L E S 2 3
15 T R A N S F E R C A SE O I L L E V EL 1 C H E C K T H E OI L LE V E L
17 H Y D R A U L IC O I L L E V EL 1 C H E C K C OL D 8 41
10 27 OP E R A TOR C O N TR O LS A N D I N S TR U M E N TS T E S T T H E B R A K E A C C U M U L AT O R F U N C T IO N
HO URS 27 WA R N I N G LI GH T S , WA R N I N G B U Z ZE R CHECK 42 3
OR 28 E X T E R N A L L IG H T S , R EV E R S E B U Z Z E R C H E C K E VE R Y S T A R T - U P
D A IL Y 29 A U T O G R EA SI N G S YS T EM G R E A S E L E VE L CHECK 20 25
30 S T E E R IN G C YL IN D ER S 4 CHECK SEE LU BR ICA NT S
31 O S C I L L AT IO N J O IN T 1 G R EA S E F O R F R ES H G R E A S E A T S EA L SEE LU BR ICA NT S 19 14
32 A R T IC U L AT IO N J O IN T S 2 G R EA S E FO R FR E S H G R E AS E A T S E A L
SEE LU BR ICA NT S
33 B O DY L IF T C Y L I N D E R S 4 G R EA S E FO R FR E S H G R E AS E A T S E A L
SEE LU BR ICA NT S 17
34 D U M P B O D Y P IV O T P IN S 2 G R EA S E FO R FR E S H G R E AS E A T S E A L 27
SEE LU BR ICA NT S
35 O S C I L L AT IO N T H R U D R I VE B E A R IN G S 2 G R EA S E FO R FR E S H G R E AS E A T S E A L
SEE LU BR ICA NT S
43 E N GI N E FA N B E LTS 2 G R EA S E FO R FR E S H G R E AS E A T S E A L 1
6 E N G I N E O IL A N D O I L F I L T E R 2 D R A I N W A R M A N D R E P L AC E SEE LU BR ICA NT S
13 T R A N S MI S SI O N O I L L E V E L 1 CHECK 12 13
17 B R A K E A C C U M U LA TO R S 1 T E S T T H E B R A K E A C C U M U L AT O R F U N C T IO N
22 PA R K B R A K E 1 CHE CK BRAKE P AD WE AR 40 24
23 S U S PE N S I O N S T R U T S 2 C H E C K C O M M O N R I D E H E IG H T , B O D Y R O L L
500 C O N T R O L , L E A K S , H O S E S , A C C U MU L A T O R S , 39
VA L V E M A N I F O L D , E L E C TR IC A L H A R N ES S
29
HO URS 2/4
24 A I R C O N A IR F IL T E R C H E C K A N D C L E A N O R R E PL A C E ( C ) 23
26 B A TTE R I E S C L EA N A N D T IG H T E N T ER M I N A L S 30
29 A U T O -G R E A S IN G F IL L E R F IL T E R 1 R E P LA C E
38 E L E C T R IC A L C O N N E C T IO N S H A R N E S S ES C H E C K C O N D IT I O N O F H A R N E SS E S , L O O M S
39 32
39 A X L E , T R A N S M IS S IO N A N D T R A N S F ER 5 C H E C K A N D C LE A N
C A S E B R EA T H E R H IG H TE MP. 15 11
40 P T O P R O P S H A F T F R O N T U - J O IN T 1 G R EA S E F R O N T U -J O IN TA N D I N S P EC T G REA SE
C O N D IT IO N SEE LU BR ICA NT S 16
35
43 E N GI N E FA N B E LTS 2 R E P LA C E B OTH B E LTS
7 16 ADJUS T
8 2 R E P L A C E F IL T E R E L E M E N T BE LL F ILT ER S 31
9 1 R E P LA C E BE LL F ILT ER S
1000 BE LL F ILT ER S 33
14 2 R E P L A C E E V E R Y 1 0 0 0 H R S O R W IT H A B N O R M A L
HO URS
O I L S A M PL E
16 1 R E P LA C E BE LL F ILT ER S 22
18 1 R E P LA C E
21 9 R E P LA C E
BE LL F ILT ER S 39
41 1 R E P LA C E
BE LL F ILT ER S
42 1 R E P L A C E F IL T E R E L E M E N T S
2 R A D I AT O R EX T E N D E D L IF E C O O L A N T 1 C H E C K C OO LA N T C ON D I TI ON E R
13 T R A N S MI S SI O N O I L 1 C H A N G E T H E O IL SEE LU BR ICA NT S
2000
HO URS 16 T R A N S F E R C A SE O I L 1 D R A I N A N D R E F IL L ( A ) ( B ) SEE LU BR ICA NT S
19 H Y D R A U L IC SY S T E M R ET U R N F I L T E R 1 R E P LA C E
25 P N E U M AT IC SY S T EM A IR D R Y ER F I L T E R 1 R E P LA C E 37
21
4000 HRS 20 H Y D R A U L IC T A N K 1 D R A I N A N D R E F IL L ( A ) SEE LU BR ICA NT S
8000 HRS 2 R A D I AT O R EX T E N D E D L IF E C O O L A N T 1 C H A N G E T H E C O O L A N T - M I N . E V E R Y 4 Y EA R S SEE FL U IDS

28 33
I M P O R TA N T N O T E S :
- R EF E R T O O P E R A T O R S MA N UA L F O R C O R R E C T MA IN T EN A N C E P R O C E D U R ES 34
- F O R B R E A K I N O R R EB U IL D , S E E O PE R A T O R S M A N U A L
- F O R S E V ER E W O R K I N G C O N D IT IO N S , R ED U C E S E RV I C E I N T E R VA L S
A. C H A N G E I N T E R VA L S M AY B E E X T E N D E D B Y O I L S A MP L IN G
B. D E P E N D A N T O N S IT E A P P L IC AT IO N
C. I N S E V ER E A P PL IC AT IO N S C H E C K W EE K L Y O R D A I L Y

LUBRICANTS AND FLUIDS


A M B IE N T T E M P ER A T U R E R A N G E D U R I N G F I L L P E R IO D
RECOMMENDED LUBRICANTS - 40 - 22 -4 14 32 50 68 86 10 4 12 2
F
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50

E N GI N E O IL - M -B EN Z
- O IL S T O M EET M-BE NZ 22 8.5
S A E 1 5W - 4 0
SPECIF ICAT IO N
SAE 10W-4 0
PREF ER RED : - CA ST RO L DYN AMA X 10 W-4 0
- C AL TE X XL D 1 0W -40

E N GI N E C O OLA N T - M -B E N Z
- EXT EN DED L IF E C O OL A NT T O MEET M- BEN Z 3 25 .3
- PRE FE RRE D: C ALT EX E XTE ND ED L IF E CO O L AN T
PR E-MIX 5 0/50

TR A N SM I SS IO N O IL - A LL IS ON H D 4 56 0 R A N D
TR A N SFE R C A SE
- USE O NLY C AST R OL TR AN SYN D, T RA NSMA X Z /S

H Y D R A U LIC O IL
- O IL S T O M EET ATF ATF
CO MPLYIN G W ITH V IC KER S M-2 95 0-S SAE 10W
SPECIF ICAT IO N
SAE 30
PREF ER RED : - CA LT EX T EXAMAT IC T YPE-G

D R I VE A X LE S - B E LL
- L IMIT ED SL IP O ILS T O MEET API G L -5 , Z F T E-M L 05C
SPECIF ICAT IO NS

PR EF F ERED : - CA LT EX G EA R O IL Z F (80 W9 0)

G R EA SE
- PT O PRO PSHA F T
PR EF ERR ED: - CA ST RO L VISCO T EMP N LG I 2
C AST RO L F IRET EMP XT2
- T H RU D RIVE BEA RING S, HIN G ES, O SC ILL AT IO N,
A RT ICU LAT IO N, CYL IND ER S
PR EF ERR ED: - CA LT EX MU LIT IFA K EP NG L I 2
216515

LUBRICANTS AND FLUIDS


A M BI E N T T E M P E R AT U R E RA N G E D UR I N G F I L L P E R I OD
RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 104 122
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE OIL - M-BENZ


- OILS TO MEET M-BENZ 228.5
SAE 15W- 40
SPECIFICATION
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40

ENGINE COOLANT - M-BENZ


- EXTENDED LIFE COOLANT TO MEET M-BENZ 325.3
- PREFERRED: CALTEX EXTENDED LIFE COOLANT
PRE-MIX 50/50

TRANSMISSION OIL - ALLISON HD4560R AND


TRANSFER CASE
- USE ONLY CASTROL TRANSYND, TRANSMAX Z/S

HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2950-S SAE 10W
SPECIFICATION
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G

DRIVE AXLES - BELL


- LIMITED SLIP OILS TO MEET API GL-5, ZF TE-ML 05C
SPECIFICATIONS

PREFFERED: - CALTEX GEAR OIL ZF (80W90)

GREASE
- PTO PROPSHAFT
PREFERRED: - CASTROL VISCOTEMP NLGI 2
CASTROL FIRETEMP XT2
- THRU DRIVE BEARINGS, HINGES, OSCILLATION,
ARTICULATION, CYLINDERS
PREFERRED: - CALTEX MULITIFAK EP NGLI 2

TD0004126 A

872271 - B45D 6X6 ADT - FEB 2010 REV A


9-2
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
ADHESIVES

RECOMMENDED ADHESIVES
I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
280016 LOCTITE: 2 FORM-A-GASKET
280039 THREADLOCKING COMPOUND, HIGH
STRENGTH
280085 THREADLOCKING COMPOUND, MEDIUM
STRENGTH
280089 THREADLOCKING COMPOUND
280107 LOCTITE: 518 ANAEROBIC GASKET
280111 LOCTITE: 599 GASKET, (HIGH TEMP)
280450 LOCTITE: 767 ANTI-SEIZE
280227 TECTANE 1020

872271 - B45D 6X6 ADT - FEB 2010 REV A


9-3
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
PAINTS AND PROCEDURES

RECOMMENDED PAINTS & PROCEDURES

1. Washing and Degreasing


Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

CAUTION:

Do not use Lacquer Thinners

872271 - B45D 6X6 ADT - FEB 2010 REV A


9-4
SECTION 10: SPECIAL TOOLS

872271 - B45D 6X6 ADT - FEB 2010

10-1
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262129

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

TD0004076

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-2
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262129

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
OPEN SOCKET FOR INJECTION LINES
1 DC280029 1
17MM, ½” DRIVE
OPEN SOCKET FOR INJECTION LINES
2 DC280127 1
17MM, ½” DRIVE
3 DC280162 1 TESTER FOR COOLING SYSTEM
4 DC280155 1 COMPRESSION PRESURE RECORDER
5 DC280088 1 CRANKING DEVICE
6 DC280141 1 VALVE ADJUSTMENT WRENCH
7 DC280033 1 IMPACT PULLER
8 DC280178 1 CHARGE AIR PRESSURE TESTER
9 281301 1 HAND GUN FOR CARTRIDGES
10 281330 1 SPECIAL MAGNET
11 281336 1 SLEEVE FOR VALVE STEM SEAL
SOCKET INSERT M14 X ZN CRANK SHAFT
12 281377 1
REAR
SOCKET INSERT M16 X ZN CRANK SHAFT
13 281381 1
FRONT
14 281383 1 ADAPTER
15 281394 1 DIAGRAM SHEETS
16 281380 1 THREADED INSERT FOR DC280033

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-3
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

TD0004077

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-4
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC280096 1 DIAL GAUGE HOLDER
2 DC280099 1 DRIFT FOR FRONT CRANK SHAFT OIL SEAL
DRIFT FOR INSTALLING CRANK SHAFT SEAL
3 DC280100 1
REAR
DRIFT FOR INSTALLING FLYWHEEL CENTRE
4 DC280106 1
BEARING
5 DC280130 1 DRIFT FOR FLYWHEEL INSTALLATION 2X
TENSION STRAP FOR PISTON RING 90-
6 DC280071 1
175MM
7 DC280075 1 PISTON RING PLIERS
8 DC280103 1 SUPPORT
9 DC280149 1 INSTALLER FOR CRANK SHAFT REAR SEAL
REMOVER FOR FRONT CRANK SHAFT
10 DC280152 1
SLEEVES.
11 DC280160 1 HARDNESS TESTER
12 DC280147 1 VALVE LIFTER
13 DC280134 1 PISTON PLIER
14 DC280180 1 PUSHER FOR VALVE RETAINER
15 DC280062 1 REAMER FOR VALVE GUIDE 9.00MM
16 DC280064 1 ADJUSTABLE REAMER
17 DC280136 1 RING WRENCH
AIR COMPRESSOR CRANK SHAFT BLOCK-
18 DC280139 1 ING DEVICE
19 DC280167 1 OIL RESERVOIR
20 281322 1 DIAL GAUGE 0.001MM

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-5
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130

21 22 23 24

25 26 27 28

29 30 31 32

33 34 35 36

37 38 39

TD0004078

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-6
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
21 281340 1 MAGNET STAND FOR DIAL GAUGE
CLAW TYPE WRENCH FOR PROTECTIVE
22 281376 1
SLEEVE
MEASURING PLATE FOR LINER PRE-LOAD
23 281359 1
AND LINER PETRUSION
REMOVE AND INSTALLER FOR CYLINDER
24 281361 1
LINER
25 281349 1 SOCKET 19MM 3/4” SQUARE
26 281366 1 MEASURING DEVICE
27 281316 1 PULLER FOR CRANK SHAFT SEAL SLEEVE
28 281308 1 BEARING PULLER
29 281312 1 SUPPORT FOR BEARING PULLER
30 281358 1 GUIDE SLEEVE FOR CAM SHAFT
31 281327 1 GAUGE 9MM
32 281378 1 ADAPTER FOR DC280147
DRIFT WITH BUSHING FOR VALVE GUIDE
33 281363 1
INSTALLING
34 281364 1 CLAMPING SUPPORT FOR VALVE LIFTER
35 281326 1 DRIFT FOR REMOVING VALVE GUIDE
36 281362 1 PISTON RING PLIER COMPRESSING PIS-
TON RING
37 281374 1 INSTALLER FOR AIR COMPRESSOR BEAR-
ING
38 281369 1 ADAPTER M33 FOR DC280167
39 281337 1 INSTALLER WATER PUMP SEAL

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-7
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130

41 42 43

TD0004079

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-8
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262130

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
41 281333 1 ADAPTER
42 281318 1 PULLER FOR WATER PUMP PULLY
541 589 LOCKING DEVICE FOR AUXILIARY AIR
43 1
03 63 00 COMPRESSOR

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-9
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262131

1 2 3 4

5 6 7

TD0004080

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-10
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262131

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC280170 1 VALVE SEAT MACHINING TOOL
2 281335 1 CHILLING BOX
3 281395 1 VALVE SEAT CUTTER
4 281396 1 VALVE SEAT CUTTER
5 281309 1 REMOVER FOR VALVE SEAT RING
6 281310 1 REMOVER FOR VALVE SEAT RING
7 281312 1 SUPPORT FOR REMOVER

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-11
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262132

1 2 3 4

5 6

TD0004085

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-12
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501/502 SERVICE TOOLS, KIT 262132

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 DC280089 1 RING WRENCH
2 281357 1 COUNTER HOLD WRENCH
3 281313 1 SUPPORT
4 281320 1 PULLER FOR BEARING ASSY
5 281321 1 PULLER FOR BEARING HOUSING
6 281375 1 PULLER FOR BEARING HOUSING

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-13
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

1 2 3 4

5 6 7 8

9 10 11 12

17

18

13 14

15 16
TD0004086

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-14
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 261677 1 OIL SAMPLING KIT
2 280349 1 LOCK PLATE TOOL
3 281056 1 C2 SPRING COMPRESSOR
4 281057 1 C5 SPRING COMPRESSOR
C1, C2 AND C5 SPRING COMPRESSOR
5 281058 1
TOOL BASE
6 281059 1 OUTPUT SEAL INSTALLER
7 281060 1 INPUT SEAL INSTALLER
8 281061 1 OUTPUT BEARING CUP INSTALLER
OUTPUT BEARING INSTALLER/DRIVE
9 281062 1
SLEEVE
10 281063 1 SPANNER NUT TORQUE TOOL SET
TURBINE SHAFT BUSHING/OUTPUT BUSH-
11 281064 1
ING/P2 CARRIER BUSHING INSTALLER
P1 CARRIER BUSHING AND GROUND
SLEEVE BEARING, PUMP, PUMP BODY
12 281065 1
BUSHING AND BEARING RETAINER BUSH-
ING INSTALLER
13 281066 1 ROTATING CLUTCH BUSHING INSTALLER
14 281067 1 FRONT SUPPORT SLEEVE AND PTO BEAR-
ING INSTALLER
TORQUE CONVERTER COVER BUSHING
15 281068 1 INSTALLER
16 281069 1 CHARGING PUMP BUSHING INSTALLER
17 281070 1 TRANSMISSION HOLDING BRACKET
18 281093 1 TRANSMISSION HOLDING BRACKET

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-15
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION - CONTD

19 20 21 22

23 24 25 26

27 28 29

TD0004087

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-16
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION - CONTD

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
19 281071 1 BEARING RACE REMOVER
20 281072 1 DRIVE HANDLE
21 281073 1 SEAL REMOVER
22 281076 1 OVERHALL STAND
23 281077 1 VALVE BODY PARTS TRAY SET
24 281088 1 C1 SPRING COMPRESSOR
MAIN-PRESSURE SPRING REMOVER/
25 281091 1
INSTALLER
26 281096 1 TORQUE CONVERTOR END PLAY GAUGE
27 281097 1 TORQUE CONVERTER BOLT TOOL
28 281100 1 WEAR PLATE RIVET INSTALLER
MAIN-PRESSURE RELIEF SPRING COM-
29 281113 1
PRESSOR

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-17
SECTION 10: SPECIAL TOOLS
ENGINE & TRANSMISSION ALIGNMENT

1 2 3 4

5 6 7

TD0004088

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-18
SECTION 10: SPECIAL TOOLS
ENGINE & TRANSMISSION ALIGNMENT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 262720 1 KIT, POINTER, LASER
2 218479 2 CLAMP, OVER CENTRE PART OF 262720.
3 161842 1 PLT, Y-PIECE, RULE, LASER POINTER PART OF 262720.
4 280544 1 TOOL, POINTER
5 160817 1 POINTER, 161MM, TOOL
6 280623 16 TOOL, DOWEL, ENGINE, MTG
7 280630 1 TOOL, INCLINOMETER

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-19
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20
TD0004089

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-20
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 281000 1 LOCKING FIXTURE
2 281001 1 TIGHTENING FIXTURE
3 281002 1 SHIELD PUNCH
4 281003 1 HEATING PLUG
5 281004 1 SEAL PUNCH
6 281005 1 PRESS TOOL BEARING
7 281006 1 PIN INSERTING TOOL
8 281007 1 SPEC. 2 PIN SPANNER
9 281008 1 HEATING PLUG
10 281009 1 CLAMPING PLATE
11 281013 1 HEATING PLUG
12 281016 1 GUIDE PIN M12
13 281017 1 GUIDE PIN M10
14 281018 1 PRESS FIXTURE
15 281019 1 PRESS TOOL
16 281020 1 SUPPORT FIXTURE
17 281021 1 PRESS FIXTURE
18 281024 1 SUPPORT FIXTURE
19 281008 1 PRESS TOOL
20 281026 1 JACKING SCREW M10 X 30

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-21
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE - CONTD

21 22 23 24

25

TD0004090

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-22
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE - CONTD

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
21 281027 1 EYE BOLT M10 X 2
22 281028 1 TORQUE FIXTURE
23 281029 1 ALIGNMENT FIXTURE
24 281030 1 PRESSING FIXTURE
25 281031 1 TORQUE FIXTURE

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-23
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & WDB, REPAIR & OVERHAUL

1 2 3 4

5 6 7 8

12

13

9 10 11

TD0004091

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-24
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & WDB, REPAIR & OVERHAUL

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 280145 1 REAR/FRONT DIFF INSERT TOOL
2 280146 1 THROUGH DRIVE INSERT TOOL
3 280147 1 THROUGH DRIVE SEAL BEARING TOOL
4 280149 1 BEARING RESISTANCE TOOL
5 280173 1 HUB NUT SPANNER
6 280174 1 STUB AXLE GUIDE STUD
7 280401 1 FLANGE HOLD TOOL
8 280603 1 CLAMP, G, 8 INCH RECORD
9 280602 1 ASSY, BALL VALVE & PRESSURE GAUGE
10 218904 1 TOOL, SEAL INSTALLATION, WDB
11 263240 1 KIT, OIL PUMP, REPAIR
12 217030 1 REAMER, OIL PUMP, REPAIR
13 161987 1 JIG, OIL PUMP, REPAIR

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-25
SECTION 10: SPECIAL TOOLS
SUSPENSION, REPAIR & OVERHAUL

1 2 3 4

TD0004092

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-26
SECTION 10: SPECIAL TOOLS
SUSPENSION, REPAIR & OVERHAUL

I Q Pin Series
T PART T DESCRIPTION REMARKS
E No. Y From:
M To:
1 121463 1 NITROGEN CHARGE KIT ADAPTER
2 280177 1 19MM SOCKET
3 280245 1 TOOLS PRESS SPHERICAL BEARING
4 280257 1 NITROGEN CHARGE KIT
5 280549 1 TOOL, PLT, SUSP STRUT GAUGE

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-27
SECTION 10: SPECIAL TOOLS
HYDRAULICS, REPAIR AND OVERHAUL

1 2 3 4

5 6 7 8

TD0004093

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-28
SECTION 10: SPECIAL TOOLS
HYDRAULICS, REPAIR AND OVERHAUL

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 190331 1 DUST COVER INSERT TOOL
2 201873 1 ADAPTER
3 206082 1 GAUGE (QUAD) PRESSURE
4 240498 1 TEST PIPE (2.5M)
5 240499 1 TEST PIPE (1.0M)
6 280261 1 ADJUSTABLE C-SPANNER
7 280470 1 STEERING CYLINDER NUT TOOL
8 280601 1 SPANNER, STEER & TIP CYL, BRG NUT
9 280614 1 TOOL, ALIGN, PUMP, PTO

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-29
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

1 2 3 4

5 6

TD0004094

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-30
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 280081 1 CHAIN WRENCH
2 280329 1 OSCILLATION TOOL
3 280246 1 TOOL PRESS CAB MOUNTING
4 280251 1 PIN EXTRACTOR
5 280598 2 BLOCK, MAT, BIN PAD, REAR
6 280599 1 GUAGE, BIN PAD SPACING

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-31
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS - DRIVELINE

1 2 3

TD0004074A

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-32
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS - DRIVELINE

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 216281 1 HARNESS,DIAGNOSTIC
2 217223 1 E-MODULE,USB TO CAN
3 280479 1 MINIDIAG

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-33
SECTION 10: SPECIAL TOOLS
KIT, ALLISON DOC

TD0007017

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-34
SECTION 10: SPECIAL TOOLS
KIT, ALLISON DOC

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 281750 1 KIT, ALLISON DOC
281755 1 CD, ALLISON DOC VERSION 8.0
281765 1 CD, SOFTWARE UPDATE VERSION 8.0

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-35
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT

3 7

TD0006711-0

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-36
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 262867 1 KIT, TYRE INFLATION
2 280071 1 GUAGE, INFLATOR, COMBI
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK
4 200033 2 CLAMP, HOSE
5 120926 1 FITTING, HOSE ADPT, 1/4” BSP
6 130020 10m HOSE, PUSHLOCK 1/4”
7 200743 1 VALVE, REDUCER, C/W CAP

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-37
SECTION 10: SPECIAL TOOLS
GINA PROGRAMMING KIT

TD0004122

872271 - B45D 6X6 ADT - FEB 2010 REV A

10-38
SECTION 10: SPECIAL TOOLS
GINA PROGRAMMING KIT

I Pin Series
T PART Q
E No. T DESCRIPTION From: REMARKS
M Y To:
1 208509 1 GINA UNIT
2 208510 1 COMMUNICATION CABLE, GINA USED WHEN SYSTEM IS CHECKED
3 208511 1 T-ADAPTER WITH GINA ON THE TRUCK.

872271 - B45D 6X6 ADT - FEB 2010 REV A


10-39
872271 - B45D 6X6 ADT - FEB 2010
10-40
SECTION 11: AUTOMATIC GREASING
SYSTEM

872271 - B45D 6X6 ADT - FEB 2010


11-1
SECTION 11: AUTOMATIC GREASING SYSTEM
AUTO GREASING KIT

A 11
4

6 4

10

14

12

16 23
21
1
3
9
18
3

15 5

19 5
7 25

24
13 20
25
22 2
2

24
17

TD0004100 A
262549 - E

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-2
SECTION 11: AUTOMATIC GREASING SYSTEM
AUTO GREASING KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 262549 1 KIT, AUTO GREASE
GROENEVELD KIT ONLY, EXCLUDING
1 290336 1 GREASER, AUTO TO VIN: 1743
FASTENERS & BRACKETS.
GROENEVELD KIT ONLY, EXCLUDING
1 290439 1 GREASER,AUTO FROM VIN: 1744
FASTENERS & BRACKETS.
2 208163 1 HOSE TO VIN: 1743
2 243908 1 HOSE FROM VIN: 1744
3 226561 1 HOSE TO VIN: 1743
3 243911 1 HOSE FROM VIN: 1744
4 226562 1 HOSE TO VIN: 1743
4 243912 1 HOSE FROM VIN: 1744
5 226563 1 HOSE TO VIN: 1743
5 243913 1 HOSE FROM VIN: 1744
6 226564 1 HOSE TO VIN: 1743
6 243914 1 HOSE FROM VIN: 1744
7 218874 1 COVER,A PILLAR,RHS,GREASER
8 218452 1 DISPLAY,A/GREASER
9 208771 1 GROMMET
10 206945 12 MTG,RUBBER
11 201439 6 P-CLIP
12 186154 1 MTG,REAR,GREASE,R/CHASSIS
13 186099 1 PLT,COVER,AUTO GREASER
14 186076 1 MTG,FNT,GREASE,R/CHASSIS
15 176991 1 COVER,AUTO GREASER
16 176989 1 MTG,BKT,AUTO GREASER
17 100731 5 SCREW,HEX HD
18 100312 4 NUT,NYLOC
19 100281 2 NUT,HEXAGON
20 100195 4 BOLT,HEX HD
21 100085 4 SCREW,HEX HD
22 100080 2 SCREW,HEX HD
23 100064 4 WASHER,FLAT
24 100062 9 WASHER,FLAT
25 100061 4 WASHER,FLAT

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-3
SECTION 11: AUTOMATIC GREASING SYSTEM
GREASING SYSTEM LAYOUT

3
1

TD0004107

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-4
SECTION 11: AUTOMATIC GREASING SYSTEM
GREASING SYSTEM LAYOUT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243911 2 HOSE
2 243908 2 HOSE
3 243913 2 HOSE
4 243912 2 HOSE
5 243914 2 HOSE

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-5
SECTION 11: AUTOMATIC GREASING SYSTEM
GREASING INSTALLATION MAIN LINES

10

2 9
1

4 5

7 8

TD0004110

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-6
SECTION 11: AUTOMATIC GREASING SYSTEM
GREASING INSTALLATION MAIN LINES

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243911 2 HOSE
2 243908 2 HOSE
3 243911 2 HOSE
4 243912 2 HOSE
5 243914 2 HOSE
6 226369 1 BLOCK 1, COMPLETE 7 PORT B50D
7 226370 1 BLOCK 2, COMPLETE 7 PORT B50D
8 226373 1 BLOCK 3, COMPLETE 4 PORT
9 226044 4 COUPLING, BULKHEAD STRAIGHT
10 226045 4 COUPLING, ELBOW

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-7
SECTION 11: AUTOMATIC GREASING SYSTEM
FRONT TWIN DISTRIBUTION PORT BLOCK

1 2 4 5 5

11

3 5 5

10

TD0004112

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-8
SECTION 11: AUTOMATIC GREASING SYSTEM
FRONT TWIN DISTRIBUTION PORT BLOCK

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208503 1 7-PORT BLOCK, BASE
2 207745 1 METERING UNIT, NO 9
3 226222 1 METERING UNIT, NO 6
4 226226 1 METERING UNIT, NO 1
5 207742 4 METERING UNIT, NO 4
6 208166 7 PIPE, GREASE
7 100085 1 SCREW, HEX HEAD
8 100060 1 WASHER, SPRING
9 100064 1 WASHER, FLAT
10 226042 7 COUPLING, STRAIGHT STUD
11 226229 4 COUPLING, STRAIGHT

872271 - B45D 6X6 ADT - FEB 2010 REV A

11-9
SECTION 11: AUTOMATIC GREASING SYSTEM
MIDDLE TWIN DISTRIBUTION PORT BLOCK

10

1 2 3 5 6

12

2 4 7

13
14

11

TD0004118

872271 - B45D 6X6 ADT - FEB 2010 REV A

11-10
SECTION 11: AUTOMATIC GREASING SYSTEM
MIDDLE TWIN DISTRIBUTION PORT BLOCK

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208503 1 7-PORT BLOCK, BASE
2 207746 2 METERING UNIT, NO 8.5
3 207744 1 METERING UNIT, NO 1
4 208506 1 METERING UNIT, NO 10
5 208507 1 PRESSURE SWITCH, COMPLETE
6 207737 1 PLUG, SHUT-OFF
7 226222 1 UNIT, METERING NO6
8 100085 1 SCREW, HEX HEAD
9 100060 1 WASHER, SPRING
10 100064 1 WASHER, FLAT
11 226042 4 COUPLING, STRAIGHT STUD
12 226229 4 COUPLING, STRAIGHT
13 208167 4 PIPE, GREASE
14 226362 1 T-PIECE, BRASS, COMPLETE

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-11
SECTION 11: AUTOMATIC GREASING SYSTEM
AUTO GREASING KIT

6
7
1 2 2
11

9 10

3 3

TD0004121

872271 - B45D 6X6 ADT - FEB 2010 REV A

11-12
SECTION 11: AUTOMATIC GREASING SYSTEM
AUTO GREASING KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208504 1 4-PORT BLOCK, BASE
2 207746 2 METERING UNIT, NO 8.5
3 208505 2 METERING UNIT, NO 8
4 208168 4 PIPE, GREASE
5 100085 1 SCREW, HEX HEAD
6 100060 1 WASHER, SPRING
7 100064 1 WASHER, FLAT
8 226043 4 COUPLING, ELBOW STUD
9 226229 2 COUPLING, STRAIGHT
10 226208 2 PLUG, THREADED
11 226207 2 RING, SEALING

872271 - B45D 6X6 ADT - FEB 2010 REV A

11-13
SECTION 11: AUTOMATIC GREASING SYSTEM
TWIN PUMP COMPONENTS

5 2
6

TD0004124

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-14
SECTION 11: AUTOMATIC GREASING SYSTEM
TWIN PUMP COMPONENTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210769 1 PUMP, TWIN GROENEVELD GREASING
2 262947 1 KIT, FILTER, TWIN GREASE
3 208162 1 KIT, O-RING
4 207707 1 QUICK, CONNECT, FEMALE ITEM 4 IS NEEDED WHEN ITEM 5 IS
5 207708 1 QUICK, CONNECT, MALE INSTALLED ONTO THE PUMP.
6 226223 1 CAP, FILL CONNECT

872271 - B45D 6X6 ADT - FEB 2010 REV A


11-15
872271 - B45D 6X6 ADT - FEB 2010
11-16
NUMERICAL INDEX

SECTION 12: NUMERICAL INDEX

872271 - B45D 6X6 ADT - FEB 2010


12-1
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
541 589 03 LOCKING DEVICE FOR AUXILIARY 100061 WASHER,FLAT 111 7-17
43 10-9
63 00 AIR COMPRESSOR 100061 WASHER,FLAT 111 7-19
10049 STUD,STRETCH 37 3-81 100061 WASHER,FLAT 111 7-27
100005 SCREW, HEX HD 129 3-61 100061 WASHER,FLAT 111 7-29
100010 WASHER 3 3-75 100061 WASHER,FLAT 111 7-31
100010 WASHER, FLAT 8 3-87 100061 WASHER,FLAT 25 11-3
100010 WASHER, FLAT 43 3-3 100061 WASHER,FLAT 23 2A-3
100010 WASHER, FLAT 12 7-67 100061 WASHER,FLAT 76 2A-67
100010 WASHER,FLAT 24 7-75 100061 WASHER,FLAT 76 2A-69
100010 WASHER, FLAT 27 7-119 100061 WASHER,FLAT 44 2A-71
100010 WASHER,FLAT 24 2A-3 100061 WASHER,FLAT 61 2A-87
100010 WASHER,FLAT 24 2B-3 100061 WASHER,FLAT 23 2B-3
100012 WASHER,FLAT 30 4-71 100061 WASHER, FLAT 77 2B-65
100021 CAPSCREW, SOC HD 44 4-39 100061 WASHER,FLAT 77 2B-67
100037 NUT 2 3-75 100061 WASHER,FLAT 44 2B-69
100044 WASHER, SPRING 11 4-59 100061 WASHER,FLAT 61 2B-85
100054 WASHER,SPRING 60 6-7 100062 WASHER,FLAT 17 3-43
100054 WASHER,SPRING 36 7-61 100062 WASHER, FLAT 20 3-77
100059 WASHER 33 4-35 100062 WASHER 22 3-45
100059 WASHER 5 7-99 100062 WASHER, FLAT 22 3-83
100059 WASHER 18 7-93 100062 WASHER,FLAT 31 3-41
100059 WASHER 25 7-73 100062 WASHER, FLAT 32 3-91
100059 WASHER 47 7-83 100062 WASHER,FLAT 36 3-63
100059 WASHER 48 7-85 100062 WASHER,FLAT 38 3-79
100060 WASHER, SPRING 10 4-59 100062 WASHER, FLAT 19 4-21
100060 WASHER,SPRING 23 7-75 100062 WASHER, FLAT 19 4-63
100060 WASHER, SPRING 6 11-13 100062 WASHER, FLAT 20 4-11
100060 WASHER, SPRING 8 11-9 100062 WASHER,FLAT 22 4-33
100060 WASHER, SPRING 9 11-11 100062 WASHER,FLAT 28 4-71
100061 WASHER, FLAT 42 3-3 100062 WASHER, FLAT 31 4-35
100061 WASHER, FLAT 21 4-25 100062 WASHER,FLAT 34 4-55
100061 WASHER,FLAT 23 4-33 100062 WASHER, FLAT 35 4-47
100061 WASHER,FLAT 29 4-71 100062 WASHER, FLAT 41 4-37
100061 WASHER, FLAT 32 4-35 100062 WASHER,FLAT 38 5-23
100061 WASHER,FLAT 35 4-55 100062 WASHER,FLAT 52 5-3
100061 WASHER, FLAT 42 4-37 100062 WASHER, FLAT 52 5-5
100061 WASHER,FLAT 11 5-19 100062 WASHER,FLAT 34 6-39
100061 WASHER,FLAT 39 5-23 100062 WASHER,FLAT 58 6-5
100061 WASHER,FLAT 53 5-7 100062 WASHER,FLAT 8 7-81
100061 WASHER, FLAT 10 6-29 100062 WASHER, FLAT 13 7-77
100061 WASHER,FLAT 11 6-57 100062 WASHER, FLAT 17 7-93
100061 WASHER,FLAT 12 6-49 100062 WASHER,FLAT 24 7-97
100061 WASHER,FLAT 12 6-63 100062 WASHER, FLAT 26 7-119
100061 WASHER,FLAT 22 6-51 100062 WASHER,FLAT 29 7-69
100061 WASHER,FLAT 35 6-39 100062 WASHER,FLAT 29 7-71
100061 WASHER,FLAT 59 6-7 100062 WASHER, FLAT 29 7-125
100061 WASHER,FLAT 1 7-3 100062 WASHER,FLAT 29 7-127
100061 WASHER,FLAT 1 7-5 100062 WASHER,FLAT 32 7-87
100061 WASHER,FLAT 1 7-7 100062 WASHER, FLAT 33 7-79
100061 WASHER,FLAT 18 7-109 100062 WASHER, FLAT 33 7-123
100061 WASHER,FLAT 21 7-65 100062 WASHER,FLAT 34 7-61
100061 WASHER,FLAT 30 7-69 100062 WASHER,FLAT 42 7-89
100061 WASHER,FLAT 30 7-71 100062 WASHER,FLAT 43 7-107
100061 WASHER,FLAT 30 7-125 100062 WASHER,FLAT 45 7-83
100061 WASHER,FLAT 30 7-127 100062 WASHER,FLAT 46 7-85
100061 WASHER,FLAT 33 7-87 100062 WASHER, FLAT 83 7-51
100061 WASHER, FLAT 34 7-123 100062 WASHER,FLAT 110 7-15
100061 WASHER,FLAT 35 7-61 100062 WASHER,FLAT 110 7-19
100061 WASHER,FLAT 43 7-89 100062 WASHER, FLAT 110 7-25
100061 WASHER,FLAT 44 7-101 100062 WASHER, FLAT 110 7-29
100061 WASHER,FLAT 46 7-83 100062 WASHER, FLAT 110 7-31
100061 WASHER,FLAT 47 7-85 100062 WASHER,FLAT 24 11-3

872271 - B45D 6X6 ADT - FEB 2010


12-2
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100062 WASHER,FLAT 22 2A-3 100064 WASHER,FLAT 42 2B-69
100062 WASHER,FLAT 75 2A-67 100064 WASHER,FLAT 48 2B-77
100062 WASHER,FLAT 75 2A-69 100064 WASHER,FLAT 48 2B-81
100062 WASHER, FLAT 43 2A-71 100064 WASHER,FLAT 59 2B-83
100062 WASHER,FLAT 60 2A-87 100064 WASHER,FLAT 6 2B-87
100062 WASHER,FLAT 7 2A-89 100065 WASHER,SPRING 56 6-7
100062 WASHER,FLAT 22 2B-3 100065 WASHER,SPRING 33 7-61
100062 WASHER, FLAT 76 2B-65 100076 CAPSCREW 12 4-41
100062 WASHER,FLAT 76 2B-67 100077 SCREW, HEX HD 20 4-25
100062 WASHER, FLAT 43 2B-69 100077 SCREW,HEX HD 32 4-55
100062 WASHER,FLAT 60 2B-85 100077 SCREW,HEX HD 9 6-29
100063 WASHER,HARDENED 6 6-13 100077 SCREW, HEX HD 32 7-123
100063 WASHER, FLAT 9 6-33 100077 SCREW,HEX HD 58 2A-85
100063 WASHER,FLAT 12 6-27 100077 SCREW,HEX HD 58 2B-83
100063 WASHER,HARDENED 31 6-47 100078 BOLT, HEX HD 31 7-79
100063 WASHER,HARDENED 33 6-39 100079 BOLT 28 7-125
100063 WASHER,HARDENED 57 6-5 100079 BOLT 21 2A-3
100063 WASHER,HARDENED 57 6-7 100079 BOLT 21 2B-3
100063 WASHER,HARDENED 2 7-5 100080 BOLT 41 3-3
100063 WASHER,HARDENED 109 7-19 100080 BOLT 30 4-35
100063 WASHER,HARDENED 74 2A-69 100080 BOLT 10 5-19
100063 WASHER,HARDENED 75 2B-67 100080 SCREW,HEX HD 37 5-23
100064 WASHER, FLAT 7 3-87 100080 SCREW,HEX HD 50 5-7
100064 WASHER,FLAT 16 3-43 100080 BOLT 8 6-29
100064 WASHER 21 3-45 100080 SCREW,HEX HD 11 6-49
100064 WASHER,FLAT 30 3-41 100080 BOLT 11 6-63
100064 WASHER, FLAT 31 3-91 100080 BOLT 55 6-5
100064 WASHER,FLAT 35 3-63 100080 BOLT 55 6-7
100064 WASHER, FLAT 18 4-63 100080 BOLT 31 7-87
100064 WASHER, FLAT 23 4-3 100080 SCREW,HEX HD 32 7-61
100064 WASHER, FLAT 23 4-67 100080 BOLT 107 7-19
100064 WASHER,FLAT, 31 4-77 100080 SCREW,HEX HD 107 7-31
100064 WASHER,FLAT 33 4-55 100080 SCREW,HEX HD 22 11-3
100064 WASHER, FLAT 40 4-37 100080 BOLT 72 2A-67
100064 WASHER,FLAT 10 5-9 100080 BOLT 72 2A-69
100064 WASHER,FLAT 51 5-5 100080 SCREW,HEX HD 41 2A-71
100064 WASHER, FLAT 8 6-33 100080 BOLT 73 2B-65
100064 WASHER,FLAT 10 6-57 100080 BOLT 73 2B-67
100064 WASHER,FLAT 3 7-3 100080 SCREW,HEX HD 41 2B-69
100064 WASHER,FLAT 3 7-5 100081 SCREW, HEX HD 30 3-91
100064 WASHER, FLAT 11 7-67 100081 SCREW,HEX HD 9 5-19
100064 WASHER, FLAT 12 7-77 100081 SCREW,HEX HD 36 5-23
100064 WASHER,FLAT 20 7-65 100081 SCREW,HEX HD 10 6-63
100064 WASHER,FLAT 22 7-75 100081 SCREW,HEX HD 19 7-65
100064 WASHER,FLAT 23 7-97 100081 SCREW,HEX HD 41 7-89
100064 WASHER,FLAT 24 7-73 100081 SCREW,HEX HD 43 7-83
100064 WASHER, FLAT 25 7-119 100081 SCREW,HEX HD 44 7-85
100064 WASHER, FLAT 32 7-79 100081 SCREW,HEX HD 106 7-19
100064 WASHER,FLAT 44 7-83 100081 SCREW,HEX HD 106 7-27
100064 WASHER,FLAT 45 7-85 SCREW,BOOST AIR COMBINATION
100081 86 2A-35
100064 WASHER,FLAT 108 7-29 SENSOR
100064 WASHER, FLAT 7 11-13 100081 SCREW,HEX HD 71 2A-69
100064 WASHER, FLAT 9 11-9 SCREW,BOOST AIR COMBINATION
100081 86 2B-35
100064 WASHER, FLAT 10 11-11 SENSOR
100064 WASHER,FLAT 23 11-3 100081 SCREW,HEX HD 72 2B-67
100064 WASHER,FLAT 73 2A-67 100082 SCREW 6 6-43
100064 WASHER,FLAT 42 2A-71 100083 SCREW, HEX HD 29 3-41
100064 WASHER,FLAT 48 2A-79 100083 SCREW, HEX HD 34 3-63
100064 WASHER,FLAT 48 2A-83 100083 SCREW, HEX HD 43 3-73
100064 WASHER,FLAT 59 2A-85 100083 SCREW, HEX HD 19 4-11
100064 WASHER,FLAT 6 2A-89 100083 SCREW, HEX HD 36 4-47
100064 WASHER, FLAT 74 2B-65 100083 SCREW, HEX HD 35 5-23

872271 - B45D 6X6 ADT - FEB 2010


12-3
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100083 SCREW, HEX HD 32 6-39 100089 SCREW 9 5-9
100083 SCREW, HEX HD 37 6-45 100089 SCREW 31 6-39
100083 SCREW, HEX HD 7 7-81 100089 SCREW 32 6-55
100083 SCREW, HEX HD 22 7-97 100089 SCREW 35 6-45
100083 SCREW, HEX HD 30 7-87 100089 SCREW 5 7-5
100083 SCREW, HEX HD 40 7-89 100089 SCREW, HEX HD 10 7-67
100083 SCREW, HEX HD 82 7-51 100089 SCREW 27 7-69
100083 SCREW, HEX HD 105 7-13 100089 SCREW 27 7-71
100083 SCREW 70 2A-67 100089 SCREW 41 7-83
100083 SCREW, HEX HD 40 2A-71 100089 SCREW 42 7-85
100083 SCREW, HEX HD 56 2A-85 100089 SCREW 102 7-17
100083 SCREW,HEX HD 22 2A-91 100089 SCREW 45 2A-79
100083 SCREW,SHAFT TO THROTTLE VALVE 50 2B-37 100089 SCREW 45 2A-83
100083 SCREW 71 2B-65 100089 SCREW 54 2A-85
100083 SCREW, HEX HD 40 2B-69 100089 SCREW 5 2A-89
100083 SCREW, HEX HD 56 2B-83 100089 SCREW 45 2B-77
100083 SCREW,HEX HD 22 2B-89 100089 SCREW 45 2B-81
100084 BOLT, HEX HD 39 4-37 100089 SCREW 54 2B-83
100084 BOLT, HEX HD 11 7-77 100089 SCREW 5 2B-87
100084 BOLT, HEX HD 30 7-79 100090 SCREW,HEX HD 21 4-33
100085 SCREW 6 3-87 100090 SCREW,HEX HD 6 7-3
100085 SCREW 20 3-45 100090 SCREW,HEX HD 41 7-85
100085 SCREW, HEX HD 29 3-91 100090 SCREW, HEX HD 81 7-47
100085 SCREW 33 3-63 100090 SCREW,HEX HD 101 7-13
100085 SCREW 31 4-55 100090 SCREW,HEX HD 101 7-15
100085 SCREW, HEX HD 38 4-37 100090 SCREW,HEX HD 101 7-17
100085 SCREW,HEX HD 49 5-5 100090 SCREW,HEX HD 68 2A-67
100085 SCREW,HEX HD 10 6-49 100090 SCREW, HEX HD 69 2B-65
100085 SCREW 30 6-47 100091 SCREW, HEX HD 29 4-35
100085 SCREW 36 6-45 100091 SCREW,HEX HD 40 7-83
100085 SCREW 54 6-5 100091 SCREW,HEX HD 40 7-85
100085 SCREW 21 7-97 100092 BOLT, HEX HD 99 7-25
100085 SCREW 28 7-69 100093 BOLT,HEX HD 23 7-73
100085 SCREW 28 7-71 100094 BOLT,HEX HD 53 2A-85
100085 SCREW 42 7-83 100094 BOLT,HEX HD 53 2B-83
100085 SCREW 43 7-85 100111 SCREW,HEX HD 21 3-97
100085 SCREW, HEX HD 104 7-29 100111 SCREW,HEX HD 23 3-93
100085 SCREW, HEX HEAD 5 11-13 100111 SCREW,HEX HD 23 3-95
100085 SCREW, HEX HEAD 7 11-9 100111 SCREW, HEX HD 28 3-91
100085 SCREW, HEX HEAD 8 11-11 100111 SCREW, HEX 70 3-61
100085 SCREW,HEX HD 21 11-3 100111 SCREW,HEX HD 30 4-77
100085 SCREW 69 2A-67 100111 SCREW,HEX HD 44 2A-81
100085 SCREW,HEX HD 39 2A-71 100111 SCREW,HEX HD 52 2A-85
100085 SCREW 47 2A-79 100111 SCREW,HEX HD 44 2B-79
100085 SCREW 70 2B-65 100111 SCREW,HEX HD 52 2B-83
100085 SCREW,HEX HD 39 2B-69 100114 SCREW, HEX HD 11 4-41
100085 SCREW 47 2B-77 100114 SCREW,HEX HD 22 7-73
100086 SCREW, HEX HD 28 3-41 100114 SCREW,HEX HD 42 7-101
100086 SCREW, HEX HD 22 4-3 100115 BOLT,M12X 60 7 7-3
100086 SCREW,HEX HD 7 6-21 100116 BOLT, HEX HD 4 7-99
100086 SCREW, HEX HD 4 7-5 100116 BOLT,HEX HD 42 7-107
100086 SCREW, HEX HD 24 7-119 100122 SCREW, CAP 12 3-107
100086 SCREW, HEX HD 29 7-79 100123 SCREW, CAP 72 3-53
100086 SCREW,HEX HD 43 7-101 100123 SCREW, CAP 72 3-57
100086 SCREW, HEX HD 103 7-29 100123 CAPSCREW 12 7-91
100086 SCREW, HEX HD 46 2A-79 100125 SCREW,HEX HD 98 7-33
100086 SCREW, HEX HD 46 2B-77 100128 SCREW,HEX HD 21 7-73
100089 SCREW 15 3-43 100128 SCREW,HEX HD 97 7-15
100089 SCREW 16 3-69 100131 BOLT, HEX HD 43 4-39
100089 SCREW, HEX HEAD 24 3-59 100131 BOLT, HEX HD 9 7-67
100089 SCREW, HEX 68 3-53 100131 BOLT,HEX HD 21 7-75
100089 SCREW 22 4-67 100131 DIN-931-BOLT 23 7-119

872271 - B45D 6X6 ADT - FEB 2010


12-4
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100133 BOLT,HEX HD 41 7-107 100196 BOLT, HEX HD 31 7-123
100136 SCREW,HEX HD 40 7-107 100197 SCREW,CAP 8 4-19
100139 BOLT,HEX HD 41 7-101 100197 CAPSCREW 20 7-119
100141 BOLT,HEX HD 27 4-71 100198 SCREW, HEX HD 34 6-45
100141 BOLT, HEX HD 22 7-119 100198 SCREW, HEX HD 6 7-81
100145 BOLT,HEX HD 7 7-115 100198 SCREW, HEX HD 20 7-75
100145 BOLT,HEX HD 20 7-111 100198 SCREW, HEX HD 26 7-125
100146 SCREW, HEX HD 7 7-105 100198 SCREW, HEX HD 27 7-79
100146 SCREW,HEX HD 29 7-87 100198 SCREW,HEX HD 30 7-61
100146 SCREW,HEX HD 39 7-89 100198 SCREW, HEX HD 66 2A-69
100147 WASHER, FLAT 15 3-69 100198 SCREW, HEX HD 38 2A-71
100147 WASHER, FLAT 10 7-55 100198 SCREW, HEX HD 67 2B-67
100148 WASHER, FLAT 14 3-69 100198 SCREW, HEX HD 38 2B-69
100148 WASHER,FLAT 22 3-93 100199 BOLT, HEX HD 28 4-35
100148 WASHER,FLAT 22 3-95 100199 BOLT,HEX HD 19 7-75
100148 WASHER,FLAT 27 3-41 100200 BOLT, HEX HD 18 4-21
100148 WASHER, FLAT 27 3-91 100200 BOLT,HEX HD 26 4-71
100148 WASHER, FLAT 40 3-3 100200 BOLT,HEX HD 65 2A-67
100148 WASHER,FLAT 48 5-5 100200 BOLT, HEX HD 66 2B-65
100148 WASHER,FLAT 48 5-7 100205 CAPSCREW 19 4-45
100148 WASHER,FLAT 8 7-3 100209 SCREW,HEX HD 25 3-41
100148 WASHER, FLAT 16 7-93 100209 SCREW, HEX 69 3-55
100148 WASHER,FLAT 20 7-73 100209 SCREW,HEX HD 19 7-73
100148 WASHER,FLAT 20 7-95 100209 SCREW,HEX HD 43 2A-83
100148 WASHER, FLAT 21 7-119 100209 SCREW,HEX HD 21 2A-91
100148 WASHER,FLAT 26 7-69 100209 SCREW,HEX HD 43 2B-81
100148 WASHER,FLAT 26 7-71 100209 SCREW,HEX HD 21 2B-89
100148 WASHER,FLAT 38 7-89 100210 BOLT 27 4-35
100148 WASHER,FLAT 20 2A-3 100210 SCREW,HEX HD 38 7-107
100148 WASHER,FLAT 20 2B-3 100210 BOLT 95 7-15
100149 SCREW,HEX HD 36 3-89 100210 BOLT 42 2A-81
100152 SPLITPIN 14 3-43 100210 BOLT 51 2A-85
100152 SPLITPIN 16 4-23 100210 BOLT 20 2A-91
100152 SPLITPIN 16 4-73 100210 BOLT 42 2B-79
100152 SPLITPIN 19 4-25 100210 BOLT 51 2B-83
100158 BOLT 32 3-63 100210 BOLT 20 2B-89
100159 BOLT,HEX HD 39 7-107 100211 BOLT 13 3-69
100160 BOLT,HEX HD 9 7-3 100211 SCREW,HEX HD 45 5-7
100171 HEX-HEAD BOLT 19 7-111 100211 BOLT 18 7-73
100173 BOLT 96 7-15 100211 BOLT 41 2A-81
100176 SCREW,HEX HD 47 5-3 100211 BOLT 50 2A-85
100176 SCREW,HEX HD 47 5-7 100211 BOLT 41 2B-79
100176 SCREW,HEX HEAD 4 7-35 100211 BOLT 50 2B-83
100178 SCREW,HEX HD 26 3-41 100212 BOLT 31 3-63
100187 J-BOLT,(INCL.NUT) 29 6-47 100212 BOLT 11 7-3
100189 SCREW, HEX HD 7 6-33 100212 BOLT 19 7-95
100189 SCREW,HEX HD 53 6-7 100212 BOLT 24 7-69
100192 BOLT, HEX HD 10 7-77 100212 BOLT 24 7-71
100193 BOLT, HEX HD 107 3-51 100212 BOLT 39 7-83
100193 SCREW,HEX HD 10 7-5 100212 BOLT 39 7-85
100193 SCREW,HEX HD 25 7-69 100213 SCREW, CAP 73 3-55
100193 SCREW,HEX HD 25 7-71 100213 CAPSCREW 15 4-23
100193 SCREW,HEX HD 31 7-61 100214 SCREW,HEX HD 35 3-89
100193 SCREW,HEX HD 67 2A-67 100215 SCREW, HEX HD 5 3-87
100193 SCREW, HEX HD 68 2B-65 100220 CAPSCREW,SOC HD 12 7-5
100195 BOLT,HEX HD 20 11-3 100221 CAPSCREW 25 4-71
100196 BOLT,HEX HD 34 5-23 100225 CAPSCREW 14 4-23
100196 BOLT,HEX HD 46 5-3 100225 CAPSCREW 18 4-45
100196 BOLT,HEX HD 52 6-5 100225 CAPSCREW 21 4-3
100196 BOLT,HEX HD 20 7-97 100238 SCREW, HEX HD 39 3-3
100196 BOLT,HEX HD 27 7-127 100238 SCREW, HEX HD 30 6-39
100196 BOLT, HEX HD 28 7-79 100238 SCREW, HEX HD 26 7-79

872271 - B45D 6X6 ADT - FEB 2010


12-5
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100238 SCREW,HEX HD 19 2A-3 100312 NUT,NYLOC 19 4-33
100238 SCREW, HEX HD 64 2A-69 100312 NUT, NYLOC 26 4-35
100238 SCREW,HEX HD 19 2B-3 100312 NUT, NYLOC 34 4-47
100238 SCREW, HEX HD 65 2B-67 100312 NUT,NYLOC 7 5-19
100244 CAPSCREW 19 7-119 100312 NUT,NYLOC 44 5-3
100250 CAPSCREW,CSK SOC HD 33 6-45 100312 NUT,NYLOC 4 6-25
100255 CAPSCREW, SOC HD 9 7-77 100312 NUT,NYLOC 5 6-43
100258 SCREW, HEX HD 18 7-119 100312 NUT,NYLOC 28 6-39
100258 SCREW,HEX HD 40 7-101 100312 NUT,NYLOC 28 6-47
100271 NUT,CLEVELOC 13 7-3 100312 NUT,NYLOC 30 6-55
100281 NUT,HEXAGON 31 6-55 100312 NUT,NYLOC 31 6-45
100281 NUT,HEXAGON 32 6-45 100312 NUT,NYLOC 5 7-81
100281 NUT,HEXAGON 37 7-89 100312 NUT, NYLOC 8 7-67
100281 NUT,HEXAGON 94 7-19 100312 NUT, NYLOC 8 7-77
100281 NUT,HEXAGON 19 11-3 100312 NUT,NYLOC 16 7-3
100283 NUT,HEXAGON 24 3-41 100312 NUT,NYLOC 16 7-5
100283 NUT,HEXAGON 51 6-7 100312 NUT,NYLOC 19 7-97
100283 NUT,HEXAGON 38 7-83 100312 NUT,NYLOC 27 7-87
100283 NUT,HEXAGON 38 7-85 100312 NUT, NYLOC 30 7-123
100284 NUT,HEXAGON 18 7-75 100312 NUT,NYLOC 35 7-89
100284 NUT,HEXAGON 49 2A-85 100312 NUT,NYLOC 37 7-83
100284 NUT,HEXAGON 49 2B-83 100312 NUT,NYLOC 37 7-85
100288 NUT,HEXAGON 14 7-3 100312 NUT,NYLOC 37 7-107
100290 NUT, CASTLE 5 4-73 100312 NUT,NYLOC 92 7-15
100290 NUT, CASTLE 18 4-25 100312 NUT,NYLOC 92 7-25
100293 NUT,HEXAGON 39 7-101 100312 NUT,NYLOC 92 7-31
100309 NUT, NYLOC 6 6-33 100312 NUT,NYLOC 18 11-3
100309 NUT,NYLOC 8 6-31 100312 NUT,NYLOC 18 2A-3
100309 NUT,NYLOC 50 6-5 100312 NUT,NYLOC 62 2A-67
100310 NUT, NYLOC 26 3-91 100312 NUT,NYLOC 62 2A-69
100310 NUT, NYLOC 38 3-3 100312 NUT,NYLOC 19 2A-91
100310 NUT, NYLOC 17 4-25 100312 NUT,NYLOC 18 2B-3
100310 NUT,NYLOC 20 4-33 100312 NUT, NYLOC 63 2B-65
100310 NUT,NYLOC 30 4-55 100312 NUT,NYLOC, 63 2B-67
100310 NUT, NYLOC 37 4-37 100312 NUT,NYLOC 19 2B-89
100310 NUT,NYLOC 8 5-19 100314 NUT, LOCK 5 4-17
100310 NUT,NYLOC 33 5-23 100314 NUT, LOCK 6 4-15
100310 NUT,NYLOC 7 6-29 100314 NUT, LOCK 10 4-41
100310 NUT,NYLOC 9 6-49 100314 NUT, NYLOC 21 4-67
100310 NUT,NYLOC 9 6-63 100314 NUT, NYLOC 25 4-35
100310 NUT,NYLOC 29 6-39 100314 NUT,NYLOC 29 4-77
100310 NUT,NYLOC 49 6-7 100314 NUT,NYLOC 6 6-21
100310 NUT,NYLOC 15 7-3 100314 NUT,NYLOC 17 7-3
100310 NUT,NYLOC 15 7-5 100314 NUT,NYLOC 17 7-5
100310 NUT,NYLOC 15 7-7 100314 NUT,NYLOC 17 7-65
100310 NUT, NYLOC 17 7-109 100314 NUT,NYLOC 17 7-73
100310 NUT,NYLOC 18 7-65 100314 NUT,NYLOC 36 7-83
100310 NUT,NYLOC 23 7-69 100314 NUT,NYLOC 36 7-85
100310 NUT,NYLOC 23 7-71 100314 NUT, NYLOC 80 7-47
100310 NUT, NYLOC 25 7-125 100314 NUT,NYLOC 91 7-17
100310 NUT,NYLOC 28 7-87 100314 NUT,NYLOC 91 7-29
100310 NUT,NYLOC 36 7-89 100314 NUT,NYLOC 61 2A-67
100310 NUT,NYLOC 93 7-19 100314 NUT, NYLOC 62 2B-65
100310 NUT,NYLOC 63 2A-69 100316 NUT,NYLOC 43 5-7
100310 NUT, NYLOC 37 2A-71 100316 NUT,NYLOC 3 7-53
100310 NUT,NYLOC 64 2B-67 100316 BOLT 15 7-93
100310 NUT, NYLOC 37 2B-69 100316 NUT,NYLOC 16 7-73
100312 NUT,NYLOC 13 3-43 100316 NUT,NYLOC 17 7-75
100312 NUT,NYLOC 19 3-45 100316 NUT, LOCK 17 7-119
100312 NUT,NYLOC 23 3-41 100316 NUT,NYLOC CLASS 18 7-3
100312 NUT, NYLOC 44 3-73 100316 NUT,NYLOC 22 7-69
100312 NUT, NYLOC 17 4-21 100316 NUT,NYLOC 22 7-71

872271 - B45D 6X6 ADT - FEB 2010


12-6
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100316 NUT,NYLOC CLASS 34 7-89 100370 WASHER,HARDENED 21 7-71
100316 NUT,NYLOC 35 7-83 100370 WASHER,HARDENED 31 7-85
100316 NUT,NYLOC 35 7-85 100370 WASHER,HARDENED 37 7-101
100316 NUT,NYLOC 36 7-107 100370 WASHER, HARDENED 78 7-47
100316 NUT,NYLOC 38 7-101 100370 WASHER,HARDENED 87 7-15
100316 NUT,NYLOC 90 7-15 100370 WASHER,HARDENED 87 7-17
100316 NUT,NYLOC 90 7-17 100370 WASHER,HARDENED 87 7-25
100316 NUT,NYLOC 18 2A-91 100370 WASHER,HARDENED 87 7-29
100316 NUT,NYLOC 18 2B-89 100370 WASHER,HARDENED 59 2A-67
100322 NUT, 6 7-115 100370 WASHER,HARDENED 39 2A-79
100322 NUT,HEX 18 7-111 100370 WASHER, HARDENED 60 2B-65
100323 NUT, LOCK 16 7-119 100370 WASHER,HARDENED 39 2B-77
100323 NUT,NYLOC CLASS 19 7-3 100372 CAPSCREW,SOC HD 36 7-101
100323 NUT,NYLOC 34 7-83 100379 BOLT 8 3-71
100323 NUT,NYLOC 34 7-85 100383 BOLT 26 6-39
100328 WASHER 52 3-101 100383 BOLT 24 7-127
100328 WASHER 52 3-105 100385 SCREW,MACHINE,H SLT RND BRASS 26 6-47
100354 WASHER, COPPER 6 3-107 100386 SCREW 24 4-71
100354 WASHER,COPPER 32 5-23 100390 CAPSCREW, CSK SOC HD 12 7-49
100354 WASHER,COPPER 32 5-25 100403 NUT,NYLOC 8 6-57
100358 WASHER,FLAT 48 6-5 100403 NUT,NYLOC 25 6-47
100358 WASHER, FLAT 79 7-43 100407 NUT,CASTLE 1 4-79
100358 WASHER,FLAT 60 2A-67 100415 NUT:NYLOC 15 7-73
100358 WASHER, FLAT 61 2B-65 100421 WASHER,FENDER 6 6-29
100359 WASHER,FENDER 89 7-17 100421 WASHER,FENDER 11 6-27
100362 BOLT 12 3-69 100423 WASHER,FLAT 23 4-71
100362 BOLT, HEX HD 14 7-93 100423 WASHER, FLAT 15 7-119
100362 BOLT 40 2A-83 100424 WASHER,HARDENED 29 3-63
100362 BOLT 48 2A-85 100424 WASHER,HARDENED 13 4-23
100362 BOLT 40 2B-81 100424 WASHER, HARDENED 16 4-25
100362 BOLT 48 2B-83 100424 WASHER, HARDENED 42 4-39
100363 SCREW,HEX HD 35 7-107 100424 WASHER, HARDENED 14 7-119
100364 SCREW, HEX HD 4 3-87 100424 WASHER,HARDENED 34 7-107
100364 SCREW, HEX HD 17 4-63 100424 WASHER,HARDENED 35 7-101
100364 SCREW, HEX HD 5 6-33 100424 WASHER,HARDENED 86 7-15
100364 SCREW,HEX HD 9 6-57 100424 WASHER,HARDENED 38 2A-81
100364 SCREW,HEX HD 29 6-55 100424 WASHER,HARDENED 47 2A-85
100364 SCREW,HEX HD 18 7-97 100424 WASHER,HARDENED 17 2A-91
100364 SCREW,HEX HD 33 7-85 100424 WASHER,HARDENED 38 2B-79
100364 SCREW,HEX HD 88 7-17 100424 WASHER,HARDENED 47 2B-83
100364 SCREW,HEX HD 36 2A-71 100424 WASHER,HARDENED 17 2B-89
100364 SCREW,HEX HD 36 2B-69 100431 SPLITPIN 2 4-79
100365 SCREW,HEX HD 17 2A-3 100431 SPLITPIN 18 4-51
100365 SCREW,HEX HD 17 2B-3 100434 CAPSCREW 17 4-45
100367 BOLT,HEX HD 16 7-75 100438 SCREW, HEX HD 6 7-105
100368 SCREW,HEX HD 32 7-85 100450 NUT 36 3-81
100368 SCREW,HEX HD 33 7-83 100451 WASHER,SPRING 35 3-81
100370 WASHER,HARDENED 30 3-63 100457 CAPSCREW, SOC HD 9 4-59
100370 WASHER, HARDENED 9 4-41 100461 CAPSCREW 26 4-57
100370 WASHER,HARDENED 18 4-33 100470 CAPSCREW,SOC HD 12 4-23
100370 WASHER, HARDENED 24 4-35 100470 CAPSCREW 15 4-25
100370 WASHER,HARDENED 29 4-55 100483 BOLT, HEX HD 25 3-91
100370 WASHER, HARDENED 36 4-37 100493 BOLT, HEX HD 33 4-47
100370 WASHER,HARDENED 5 6-21 100493 BOLT, HEX HD 25 7-79
100370 WASHER,HARDENED 8 6-49 100494 SCREW, HEX HD 19 3-77
100370 WASHER,HARDENED 27 6-39 100494 SCREW, HEX HD 21 3-83
100370 WASHER,HARDENED 27 6-47 100494 SCREW,HEX HD 34 3-81
100370 WASHER,HARDENED 28 6-55 100494 SCREW,HEX HD 31 5-23
100370 WASHER,HARDENED 30 6-45 100494 SCREW,HEX HD 17 7-97
100370 WASHER,HARDENED 47 6-5 100494 SCREW,HEX HD 23 7-125
100370 WASHER,HARDENED 20 7-5 100494 SCREW,HEX HD 58 2A-67
100370 WASHER,HARDENED 21 7-69 100494 SCREW,HEX HD 58 2A-69

872271 - B45D 6X6 ADT - FEB 2010


12-7
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100494 SCREW, HEX HD 59 2B-65 100569 SCREW,HEX HD 16 2B-3
100494 SCREW,HEX HD 59 2B-67 100588 G-RING 12 5-11
100497 CAPSCREW,SOC HD 25 6-39 100590 G-RING 1 5-15
100497 CAPSCREW,SOC HD 33 7-89 100590 G-RING 11 5-11
100506 CAPSCREW 28 4-55 100591 TAPER,DOWEL,T-DRIVE REAR 33 3-79
100510 NUT,WHEEL(COLLAR) 34 3-89 100594 WASHER, FENDER 16 4-63
100521 WASHER,WHEEL STUD 33 3-89 100594 WASHER,FENDER 7 6-31
100530 WASHER, COPPER 3 3-107 100604 NUT,SLOTTED 12 3-43
100530 WASHER,COPPER 20 3-97 100608 CAPSCREW, BUTTON, SOC HD 12 7-55
100530 WASHER, COPPER 26 5-29 100608 CAPSCREW 29 7-89
100532 WASHER, HARDENED 7 3-71 100613 WASHER 26 7-63
100532 WASHER, HARDENED 19 3-49 100615 WASHER, FLAT 45 6-7
100532 WASHER,HARDENED 28 3-63 100615 WASHER, FLAT 77 7-37
100532 WASHER,HARDENED 5 7-115 100618 NUT,NYLOC,STAINLESS 7 6-57
100532 WASHER,HARDENED 17 7-111 100618 NUT,NYLOC 32 7-101
100532 WASHER,HARDENED 30 7-85 100619 SCREW,HEX HD 31 7-101
100532 WASHER,HARDENED 32 7-83 100642 CAPSCREW,SOC HD 24 6-47
100532 WASHER,HARDENED 33 7-107 100644 BOLT,HEX HD 22 4-71
100532 WASHER,HARDENED 34 7-101 100652 NUT,STOVER 26 3-63
100536 WASHER, HARDENED 6 3-71 100652 NUT,STOVER 21 4-71
100536 WASHER, HARDENED 37 3-3 100652 NUT,STOVER 30 5-23
100536 WASHER, HARDENED 41 4-39 100652 NUT,STOVER 19 7-69
100536 WASHER, HARDENED 5 7-105 100652 NUT,STOVER 19 7-71
100536 WASHER,HARDENED 14 7-73 100652 NUT,STOVER 23 7-7
100536 WASHER,HARDENED 26 7-87 100652 NUT, STOVER 24 7-79
100536 WASHER,HARDENED 32 7-89 100652 NUT,STOVER 35 2A-71
100536 WASHER,HARDENED 32 7-107 100652 NUT,STOVER 35 2B-69
100536 WASHER,HARDENED 33 7-101 100653 NUT, STOVER 18 3-49
100536 WASHER,HARDENED 85 7-15 100653 NUT,STOVER 25 3-63
100539 WASHER, SPRING 25 4-57 100653 NUT,STOVER 20 4-71
100543 WASHER,FENDER 21 3-41 100653 NUT,STOVER 30 7-101
100547 WASHER, FLAT, HARDENED 11 7-91 100653 NUT,STOVER 31 7-107
100547 WASHER,FLAT,HARDENED 16 7-111 100654 NUT, STOVER 31 4-47
100547 WASHER,FLAT,HARDENED 16 7-113 100654 NUT, STOVER 40 4-39
100548 WASHER,HARDENED 3 6-25 100654 NUT,STOVER 4 7-105
100548 WASHER,HARDENED 27 6-55 100654 NUT, STOVER 7 7-67
100548 WASHER,HARDENED 29 6-45 100654 NUT, LOCK 13 7-119
100548 WASHER,HARDENED 46 6-7 100654 NUT,STOVER 15 7-75
100548 WASHER,HARDENED 16 7-65 100654 NUT,STOVER 23 7-87
100548 WASHER,HARDENED 21 7-3 100654 NUT,STOVER 24 7-5
100548 WASHER,HARDENED 21 7-5 100654 NUT,STOVER 28 7-89
100548 WASHER,HARDENED 25 7-87 100654 NUT,STOVER 29 7-101
100548 WASHER,HARDENED 31 7-89 100654 NUT,STOVER 30 7-107
100548 WASHER,HARDENED 57 2A-67 100654 NUT,STOVER 83 7-15
100548 WASHER,HARDENED 16 2A-91 100654 NUT,STOVER 46 2A-85
100548 WASHER, HARDENED 58 2B-65 100654 NUT,STOVER 46 2B-83
100548 WASHER,HARDENED 16 2B-89 100655 NUT,STOVER 24 3-63
100549 WASHER, FLAT 27 3-63 100655 NUT,STOVER 11 4-23
100569 SCREW,HEX HD 20 3-41 100655 NUT, STOVER 14 4-25
100569 SCREW,HEX HD 17 4-33 100655 NUT,STOVER 37 2A-83
100569 SCREW, HEX HD 32 4-47 100655 NUT,STOVER 45 2A-85
100569 SCREW,HEX HD 42 5-3 100655 NUT,STOVER 37 2B-81
100569 SCREW,HEX HD 42 5-5 100655 NUT,STOVER 45 2B-83
100569 SCREW,HEX HD 20 7-69 100657 NUT,STOVER 11 3-43
100569 SCREW,HEX HD 20 7-71 100657 NUT,STOVER 18 3-45
100569 SCREW,HEX HD 22 7-5 100657 NUT,STOVER 23 3-63
100569 SCREW,HEX HD 24 7-87 100657 NUT,STOVER 18 7-69
100569 SCREW,HEX HD 29 7-85 100657 NUT,STOVER 18 7-71
100569 SCREW,HEX HD 30 7-89 100657 NUT, STOVER 23 7-79
100569 SCREW,HEX HD 31 7-83 100657 NUT,STOVER 25 7-5
100569 SCREW,HEX HD 84 7-29 100657 NUT,STOVER 34 2A-71
100569 SCREW,HEX HD 16 2A-3 100657 NUT,STOVER 36 2A-79

872271 - B45D 6X6 ADT - FEB 2010


12-8
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100657 NUT,CLEVELOC 44 2A-85 100731 SCREW 34 2B-81
100657 NUT,STOVER 4 2A-89 100731 SCREW 3 2B-87
100657 NUT,STOVER 34 2B-69 100738 BOLT, HEX HD 38 4-39
100657 NUT,STOVER 36 2B-77 100740 BOLT, HEX HD 30 4-47
100657 NUT,CLEVELOC 44 2B-83 100747 BOLT 7 7-77
100657 NUT,STOVER 4 2B-87 100757 SCREW, HEX HD 18 4-11
100658 BOLT HEX HD 26 4-55 100757 SCREW,HEX HD 29 7-5
100659 BOLT, HEX HD 24 6-39 100761 BOLT,HEX HD 29 7-107
100670 U BOLT,CLAMP 35 2A-79 100762 BOLT, HEX HD 23 4-35
100670 U BOLT,CLAMP 43 2A-85 100762 BOLT, HEX HD 28 7-123
100670 U BOLT,CLAMP 35 2B-77 100763 BOLT 21 3-93
100670 U BOLT,CLAMP 43 2B-83 100763 BOLT 21 3-95
100672 STUD 27 7-89 100763 BOLT, HEX HD 24 3-91
100684 BOLT,HEX HD 26 7-5 100764 BOLT 37 4-39
100685 BOLT,HEX HD 28 4-77 100767 BOLT, HEX HD 20 3-65
100702 BOLT, HEX HD 12 7-119 100769 BOLT,HEX HD 31 3-79
100702 SCREW 13 7-93 100777 NUT, HEXAGON 10 7-91
100702 BOLT,HEX HD 27 7-3 100777 NUT,HEXAGON 15 7-113
100706 SCREW,HEX HD 41 5-5 100785 WASHER,FLAT S/STEEL 16 7-97
100720 BOLT, HEX HD 10 3-67 100788 NUT, UNPLATED 17 3-77
100720 BOLT, HEX HD 15 3-67 100788 NUT, UNPLATED 19 3-83
100720 BOLT, HEX HD 20 3-67 100788 NUT 30 3-81
100720 BOLT, HEX HD 22 3-65 100789 STUD, UNPLATED 16 3-77
100720 BOLT, HEX HD 23 3-67 100789 STUD, UNPLATED 18 3-83
100721 BOLT,HEX HD 21 3-63 100789 STUD, UNPLATED 29 3-79
100725 BOLT,HEX HD 17 3-45 100790 WASHER, SPRING, UNPLATED 15 3-77
100726 SCREW, HEX HD TENSILOCK 18 3-77 100790 WASHER, SPRING, UNPLATED 17 3-83
100726 SCREW, HEX HD TENSILOCK 20 3-83 100790 WASHER, SPRING, UNPLATED 28 3-79
100726 SCREW,HEX HD 32 3-81 100797 BOLT,HEX HD 41 2A-85
100726 SCREW,HEX HD 18 7-95 100797 BOLT,HEX HD 41 2B-83
100730 BOLT,HEX HD 16 4-33 100799 BOLT, WING YZ- 75 7-39
100730 BOLT,HEX HD 19 4-71 100805 SCREW,HEX HD 22 6-39
100730 BOLT,HEX HD 10 6-27 100811 NUT,NYLOC S/STEEL 25 6-55
100730 BOLT,HEX HD 16 7-109 100811 NUT,NYLOC S/STEEL 28 6-45
100730 BOLT,HEX HD 22 7-125 100812 WASHER 24 6-55
100730 BOLT, HEX HD 29 7-123 100812 WASHER 27 6-45
100730 BOLT,HEX HD 82 7-17 100830 SCREW 74 7-37
100730 BOLT,HEX HD 56 2A-67 100830 SCREW, PANHD, SELFTAP, SS 74 7-39
100730 BOLT,HEX HD 42 2A-85 100832 CAPSCREW 73 7-41
100730 BOLT, HEX HD 57 2B-65 100832 CAPSCREW,CSK,SOC HD 80 7-19
100730 BOLT,HEX HD 42 2B-83 100835 CAPSCREW 72 7-37
100731 SCREW 10 3-43 100835 CAPSCREW 72 7-39
100731 SCREW 16 3-45 100835 CAPSCREW 72 7-43
100731 SCREW 18 3-41 100837 CAPSCREW,CSK,SOC HD 79 7-19
100731 SCREW 16 4-21 100837 CAPSCREW,CSK,SOC HD,S/S 79 7-25
100731 SCREW 39 4-39 100838 WASHER,FLAT 23 6-47
100731 SCREW 40 5-3 100838 WASHER, FLAT 71 7-37
100731 SCREW 40 5-5 100838 WASHER, FLAT 71 7-39
100731 SCREW 2 6-25 100841 SCREW,PANHD 9 6-27
100731 SCREW 23 6-39 100842 POP RIVET 70 7-37
100731 SCREW 26 6-55 100846 NUT, CENTRE LOCK 11 7-55
100731 SCREW 6 7-67 100850 STUD,M/S,FULL THREAD 78 7-19
100731 O RING 12 7-93 100857 WASHER, BODY 9 7-55
100731 SCREW 22 7-79 100861 SCREW 23 6-55
100731 SCREW 28 7-5 100861 SCREW 26 6-45
100731 SCREW 76 7-51 100868 WASHER,PROFILED 28 7-101
100731 SCREW 81 7-15 100872 SCREW 69 7-37
100731 SCREW 81 7-25 100878 WASHER,FENDER 26 7-89
100731 SCREW 81 7-31 100919 SCREW, PAN HD 22 5-29
100731 SCREW,HEX HD 17 11-3 100919 SCREW,SLT.CHEESE HD BRASS 22 6-47
100731 SCREW 34 2A-83 100920 SCREW 6 6-57
100731 SCREW 3 2A-89 100923 SCREW, HEX HD 5 3-71

872271 - B45D 6X6 ADT - FEB 2010


12-9
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
100925 SCREW, HEX HD DURLOCK 4 3-13 101170 SCREW,PAN 42 6-7
100925 SCREW,HEX HD 19 3-63 101171 SCREW, PAN 4 6-13
100936 BOLT 77 7-17 101171 SCREW,PAN 41 6-7
100938 SCREW,COUNTERSUNK 10 7-59 101172 BOLT, HEX, RIBFLG 65 7-51
100944 BOLT,HEX HD 18 3-63 101174 CAPSCREW 64 7-41
100945 SCREW,HEX HD 22 6-55 101174 CAPSCREW 64 7-43
100945 SCREW,HEX HD 40 2A-85 101174 CAPSCREW,CSK,SOC,SS 75 7-19
100945 SCREW,HEX HD 40 2B-83 101175 CAPSCREW 63 7-37
100946 CAPSCREW, SOC HD 8 4-59 101176 NUT,SPEED 6 6-31
100947 WASHER, FLAT 68 7-39 101176 NUT 62 7-37
100953 CAPSCREW 55 2A-69 101176 NUT, SPEED, 4.2,GR4, TH7 62 7-39
100953 CAPSCREW, SOC HD 56 2B-67 101181 SCREW,PANHD 7 6-27
100965 CAPSCREW,SOC HD 3 4-79 101185 CAPSCREW 61 7-37
100973 NUT, STOVER 36 4-39 101192 BOLT,HEX HD 26 7-101
100978 POP RIVET 14 3-77 101193 WASHER,SPRING 40 6-7
100978 POP RIVET 16 3-83 101205 STUD,WHEEL 32 3-89
100978 POP RIVET 27 3-79 101216 WASHER, SERRATED 39 6-5
100985 SCREW,HEX HD 27 7-101 101228 WASHER,PROFILED 25 7-101
100989 SCREW,HEX HD 9 3-43 101247 SCREW, CAP 23 5-29
100989 SCREW, HEX HD 15 4-63 101248 J-BOLT 4 4-17
100994 CAPSCREW 30 7-3 101248 J-BOLT 5 4-15
100995 SCREW,HEX HD 28 7-85 101249 SCREW,CHEESEHD 20 6-51
100995 SCREW,HEX HD 30 7-83 101254 WASHER,HARDENED 19 6-51
101008 BOLT, HEX HD 17 3-49 101256 SCREW,HEX HD 18 6-51
101010 WASHER, FENDER 67 7-37 101257 WASHER,HARDENED 17 6-51
101023 BOLT,HEX HD 39 2A-85 101258 U-BOLT 8 4-41
101023 BOLT,HEX HD 39 2B-83 101262 SCREW,HEX HD 26 3-79
101038 BOLT, HEX HD 36 3-5 CAPSCREW,BUTTON SOC HD S/
101265 22 7-87
101054 PIN, DOWEL 97 3-39 STEEL
101056 PIN, DOWEL 5 3-107 CAPSCREW,BUTTON SOC HD S/
101265 25 7-89
101059 SCREW,SLT CHEESE HD BRASS 21 6-47 STEEL
101064 NUT,STOVER 29 5-23 101267 BOLT,HEX HD 15 3-45
101064 NUT,STOVER 21 6-51 101273 CAPSCREW 17 7-95
101064 NUT,STOVER 31 7-7 101278 DIN935 10 4-23
101071 CAPSCREW, SOC HD 35 3-3 101292 CAPSCREW, BUT, SOC HD 9 6-59
101071 CAPSCREW,SOC HD 15 2A-3 101301 WASHER, FLAT 32 7-5
101071 CAPSCREW,SOC HD 15 2B-3 101305 WASHER, FLAT 34 4-39
101072 CAPSCREW, SOC HD 34 3-3 101307 WASHER,FLAT 17 3-41
101073 CAPSCREW, SOC HD 33 3-3 101307 WASHER, FLAT 3 4-17
101073 CAPSCREW,SOC HD 14 2A-3 101307 WASHER, FLAT 4 4-15
101073 CAPSCREW,SOC HD 14 2B-3 101307 WASHER,FLAT 27 7-85
101081 WASHER, HARDENED 24 4-57 101307 WASHER,FLAT 29 7-83
101085 SCREW, HEX HD 4 6-33 101307 WASHER,FLAT 74 7-13
101085 SCREW,HEX HD 76 7-19 101309 WASHER,FENDER 39 5-5
101087 NUT, HEX FINE 23 4-57 101309 WASHER,FENDER 20 6-47
101088 WASHER,DOWTY 21 6-39 101309 WASHER,FENDER 14 7-75
101088 WASHER,DOWTY 25 6-45 101309 WASHER,FENDER 26 7-85
101094 WASHER 14 4-63 101309 WASHER,FENDER 28 7-83
101101 CAPSCREW 13 4-63 101309 WASHER,FENDER 33 7-7
101102 CAPSCREW 22 4-57 101309 WASHER,FENDER 73 7-13
101107 WASHER, PROFILED 35 4-39 101309 WASHER,FENDER 73 7-29
101129 BOLT,HEX HD 15 4-33 101309 WASHER,FENDER 54 2A-67
101129 BOLT,HEX HD 5 6-57 101309 WASHER,FENDER 33 2A-83
101129 BOLT, HEX HD 34 7-63 101309 WASHER, FENDER 55 2B-65
101143 WASHER, FLAT 15 4-21 101309 WASHER,FENDER 33 2B-81
101149 SCREW,HXHD 14 7-111 101318 WASHER,FLAT,HARDENED 28 7-107
101151 SCREW,HEX HD 19 3-97 101324 BOLT, HEX HD 16 3-49
101152 SCREW 66 7-37 101325 BOLT, HEX HD 9 7-91
101167 WHSHER SPRING 5 6-13 101325 BOLT,HEX HD 13 7-113
101167 WASHER,SPRING 8 6-27 101326 BOLT, HEX HD 8 7-91
101167 WASHER,SPRING 44 6-7 101326 BOLT,HEX HD 12 7-113
101168 SCREW,PAN 43 6-7 101343 WASHER, MILDSTEEL 18 4-71

872271 - B45D 6X6 ADT - FEB 2010


12-10
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
101345 WASHER,HARDENED 17 4-71 120588 PLUG 27 5-29
101345 WASHER, HARDENED 33 4-39 120588 PLUG 15A 5-29
101345 WASHER, HARDENED 5 7-67 120607 FLANGE, HALF 6 4-41
101347 BOLT 13 7-73 120607 FLANGE, HALF 7 4-59
101353 CAPSCREW,SOC HD 15 7-65 120607 FLANGE, HALF 21 4-57
101354 SCREW, CAP 23 3-59 120631 FITTING, TUBE 12 5-29
101354 CAPSCREW,SOC HD 27 7-107 120640 CONNECT 28 5-29
101355 BOLT, HEX HD 7 7-91 120640 CONNECT 15B 5-29
101356 BOLT, HEX HD 60 7-47 120667 ELBOW 31 2A-71
101360 NUT,STOVER 17 3-63 120667 ELBOW 31 2B-69
101991 CAPSCREW,SOC HD 18 3-97 120670 CONNECT 30 2A-71
101991 CAPSCREW,SOC HD 31 3-89 120670 CONNECT 30 2B-69
101993 SCREW, HEX HD 35 4-37 120676 ADAPTOR,COMPRESSOR,HVAC 14 7-65
101994 CAPSCREW,SOC HD 13 7-75 120678 CONNECT 26 4-13
101997 CAPSCREW,SOC HD 20 6-39 120679 ADAPTOR 29 7-61
101997 CAPSCREW 38 6-5 120680 CONNECT 5 5-19
120031 CONNECT 20 3-93 120682 PLUG 19 7-87
120031 CONNECT 20 3-95 120726 CAP 25 4-13
120031 CONNECT 23 3-91 120747 UNION 15 7-109
120031 CONNECT 32 2A-71 120747 UNION 20 7-125
120031 CONNECT 32 2B-69 120747 UNION 20 7-127
120040 PLUG, HEX HD 34 4-37 120747 UNION 26 7-123
120045 PLUG, HEX HD 20 4-51 120758 UNION 36 5-7
120051 ADAPTOR,MALE 19 3-93 120781 ADAPTOR 29 2A-71
120051 ADAPTOR,MALE 19 3-95 120781 ADAPTOR 29 2B-69
120051 ADAPTOR, MALE NPTF, PUSHLOCK 22 3-91 120804 ELBOW 28 5-23
120052 ADAPTOR, MALE, PUSHLOCK 7 3-107 120804 ELBOW 35 5-7
120053 ADAPTOR, MALE NPTF, PUSHLOCK 3 10-37 120804 ELBOW 28 2A-71
120142 FLANGE, HALF 7 4-41 120804 ELBOW 28 2B-69
120148 CONNECT 11 3-69 120807 ELBOW 10 3-69
120148 CONNECT 21 7-125 120807 ELBOW, 14 7-109
120148 CONNECT 21 7-127 120807 ELBOW 19 7-125
120148 CONNECT 27 7-123 120807 ELBOW 19 7-127
120157 CONNECT 10 5-11 120807 ELBOW 25 7-123
120161 ADAPTOR 15 3-49 120851 NIPPLE 24 4-13
120161 ADAPTOR, BARBED HOSE 17 4-11 120851 NIPPLE 18 7-87
120161 ADAPTOR 27 4-77 120924 CONNECT 33 2A-71
120161 ADAPTOR,BARBED HOSE 21 7-87 120924 CONNECT 33 2B-69
120162 ADAPTOR 53 2A-69 120926 FITTING, HOSE ADPT, 1/4” BSP 5 10-37
120162 ADAPTOR 54 2B-67 120952 ELBOW 18 3-93
120166 VALVE, DRAIN 2 5-15 120952 ELBOW 18 3-95
120196 PLUG 4 4-79 120952 ELBOW 21 3-91
120196 PLUG 19 4-51 120965 ADAPTOR,STRAIGHT 27 5-23
120196 PLUG 12 7-73 120965 ADAPTOR,STRAIGHT 27 5-25
120238 FLANGE 20 4-3 120969 CONNECT 9 5-21
120253 PLUG,HEX HEAD 17 3-97 120970 CONNECT 34 5-3
120258 ELBOW 38 5-3 121024 TEE 33 5-7
120286 UNION 37 5-3 121045 ADAPTOR 17 5-17
120286 UNION 37 5-5 121059 CONNECT,SPEC 13 2A-3
120286 UNION 37 5-7 121059 CONNECT,SPEC 13 2B-3
120322 CONNECT 17 5-29 121066 CONNECT 16 3-97
120336 PLUG, SCREW 1 3-29 121102 TEE,B/H,BRANCH 17 3-93
120336 PLUG, HEX HD 32 3-5 121102 TEE,B/H,BRANCH 17 3-95
120352 CONNECT 6 5-19 121102 TEE, B/H, BRANCH 20 3-91
120391 PLUG, HEX HD 27 4-13 121104 TEE,UNION 16 3-93
120391 PLUG,HEX HEAD 20 7-87 121104 TEE,UNION 16 3-95
120392 PLUG,HEX HEAD 5 4-79 121104 TEE, UNION 19 3-91
120396 PLUG, FILLER 44 3-51 121104 TEE, UNION 8 5-21
120397 PLUG, HOLLOW, HEX 20 4-69 121154 ELBOW 9 3-107
120399 PLUG, BLANKING 9 5-11 121157 ELBOW 32 4-39
120588 PLUG 19 4-3 121172 CONNECT 15 3-93
120588 PLUG 33 4-37 121172 CONNECT 15 3-95

872271 - B45D 6X6 ADT - FEB 2010


12-11
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
121172 CONNECT 18 3-91 122018 CONNECT 30 4-37
121174 ELBOW 7 3-47 122019 CONNECT 14 4-3
121178 ELBOW 8 3-107 122019 CONNECT 25 4-77
121186 ADAPTOR 16 5-29 122020 ELBOW 13 4-21
121188 ELBOW 17 7-87 122020 ELBOW 13 4-33
121211 ELBOW,B/H 6 3-47 122021 CONNECT 12 4-25
121212 CONNECT 10 3-107 122021 CONNECT 13 4-3
121213 ELBOW,90,B/H 26 5-23 122021 CONNECT 18 4-69
121219 BANJO,SPECIAL 12 2A-3 122021 CONNECT 29 4-37
121219 BANJO,SPECIAL 12 2B-3 122025 CONNECT 28 4-37
121231 CONNECT 8 5-11 122027 CONNECT 8 4-23
121258 TEE,BRANCH 25 5-23 122028 ELBOW 12 4-3
121275 MALE-8 14 3-49 122032 ELBOW 16 4-71
121275 MALE 31 3-3 122032 ELBOW 17 4-67
121275 ELBOW 16 4-11 122033 CONNECT 28 4-39
121275 MALE-8 26 4-77 122047 ELBOW 11 4-3
121289 CAP, DUST 12 3-67 122049 CONNECT 15 4-71
121290 VALVE, AIR-RELIEF 11 3-67 122049 CONNECT 22 4-35
121290 VALVE, AIR-RELIEF 16 3-67 122051 ELBOW 29 4-47
121296 CONNECT 1 6-67 122053 TEE, BRANCH 27 4-37
121298 CAP, DUST 17 3-67 122058 CONNECT 23 4-55
121314 ADAPTOR 30 3-3 122059 CONNECT 26 4-37
121317 FLANGE 9 4-23 122065 TEE 22 4-55
121350 ELBOW 4 5-19 122065 TEE 24 4-77
121350 ELBOW 24 5-23 122072 TEE, B/H, BRANCH 22 4-13
121350 ELBOW 24 5-25 122075 CONNECT 25 4-37
121350 ELBOW 32 5-5 122080 CONNECT 23 4-77
121350 ELBOW 32 5-7 122083 CONNECT 15 3-97
121350 ELBOW 18 7-125 122084 CONNECT 15 4-11
121350 ELBOW 18 7-127 122098 ELBOW 9 4-3
121350 ELBOW 24 7-123 122106 TEE,RUN 21 4-55
121353 ORIFICE‘ 24 4-5 122112 CONNECT 14 3-45
121353 ORIFICE 24 4-7 122122 ELBOW 8 4-3
121364 ADAPTOR 3 5-15 122134 PLUG 7 4-79
121364 ADAPTOR 7 5-11 122136 VALVE,DRAIN 11 2A-3
121365 ADAPTOR 4 5-15 122136 VALVE,DRAIN 11 2B-3
121390 FLANGE, HALF 31 4-39 122140 ELBOW 29 3-3
121393 CONNECT 8 5-9 122143 TEE, RUN 21 4-13
121398 ELBOW 7 5-9 122146 ELBOW 12 4-21
121404 ELBOW 6 5-9 122153 ELBOW 7 4-3
121407 CONNECT 5 5-9 122156 CONNECT 6 4-3
121451 ADAPTOR 27 2A-71 122165 TEE, RUN 24 4-37
121451 ADAPTOR 27 2B-69 122179 CONNECT 23 4-37
121463 NITROGEN CHARGE KIT ADAPTER 1 10-27 122183 TEE,B/H,BRANCH 14 3-93
121495 PLUG 13 5-29 122183 TEE,B/H,BRANCH 14 3-95
121500 CONNECT 10 4-3 122183 TEE, B/H, BRANCH 17 3-91
121500 ORIFICE 18 4-3 122198 ELBOW 22 4-77
121890 PLUG, SOC HD 110 3-51 122202 TEE, RUN 28 4-47
122003 O-RING 25 5-29 122203 CONNECT 27 4-39
122008 ELBOW 23 4-13 122204 ELBOW 21 4-77
122008 ELBOW 32 4-37 122205 CONNECT 20 4-55
122012 CONNECT 30 4-39 122224 ELBOW 22 4-37
122014 ELBOW 6 4-79 122231 CONNECT 26 4-39
122015 CONNECT 2 4-31 122232 CONNECT 25 4-39
122015 CONNECT 14 4-33 122233 CONNECT 24 4-39
122015 CONNECT 19 4-67 122257 REDUCER, 16 MORB-8 FORB 3 4-15
122015 CONNECT 31 4-37 122261 CONNECT, SPEC 5 4-3
122016 CONNECT 14 4-21 122271 TEE,UNION 19 4-55
122016 CONNECT 17 4-3 122272 ELBOW 21 4-37
122017 CONNECT 16 4-3 122279 ELBOW 13 3-45
122018 CONNECT 13 4-25 122294 TEE,B/H,BRANCH 20 4-77
122018 CONNECT 15 4-3 122330 ELBOW 29 4-39

872271 - B45D 6X6 ADT - FEB 2010


12-12
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
130001 HOSE 13 3-49 140285 SEAL, RO 18 4-57
130001 HOSE, PUSHLOCK 28 3-3 140300 SEAL,OIL 16 7-95
130001 HOSE, PUSHLOCK 14 4-11 140301 SEAL,OIL 15 7-95
130001 HOSE,BREATHER 18 4-77 140342 V RING 25 3-81
130001 HOSE,BREATHER 19 4-77 140367 O-RING 17 4-57
130001 HOSE,PUSHLOCK 16 7-87 140368 O-RING 13 4-73
130001 HOSE 52 2A-69 140370 O RING 5 5-11
130001 HOSE,PUSHLOCK 53 2B-67 140370 O-RING 5 5-15
130002 HOSE,PUSHLOCK 13 3-93 140377 O-RING 11 3-107
130002 HOSE,PUSHLOCK 13 3-95 140400 RING, BACK UP 14 4-73
130002 HOSE, PUSHLOCK 16 3-91 140406 RING, BACK UP, 140367 16 4-57
130002 HOSE,PUSHLOCK 4 5-9 140423 W/BAND, PISTON 16 4-51
130002 HOSE 51 2A-69 140440 SEAL,WIPER 8 4-79
130002 HOSE,PUSHLOCK 52 2B-67 140461 O RING,10A0D400A0N70 10 7-93
130020 HOSE, PUSHLOCK 1/4” 6 10-37 140462 WASHER, DOWTY 16 5-17
130029 PIPE,AIR LINE 2 5-27 140464 O-RING 20 4-13
130044 SLEEVE,FIRE 5 3-47 140473 SEAL, ROD 15 4-51
130044 SLEEVE,FIRE, 500 LONG 23 5-23 140474 SEAL, ROD 14 4-51
130044 FIRESLEEVE,-16 18 2A-71 140523 WASHER, DOWTY 4 4-3
130044 FIRESLEEVE,-16 19 2A-71 140533 SEAL,PISTON 9 4-79
130044 FIRESLEEVE,-16 20 2A-71 140534 W/BAND,PISTON 10 4-79
130044 FIRESLEEVE,-16 21 2A-71 140535 O RING 11 4-79
130044 FIRESLEEVE,-16 22 2A-71 140536 RING,BACK UP 12 4-79
130044 FIRESLEEVE,-16 23 2A-71 140537 GASKET, SURGE TANK AS 49 2A-69
130044 FIRESLEEVE,-16 24 2A-71 140537 GASKET, SURGE TANK AS 51 2B-67
130044 FIRESLEEVE,-16 25 2A-71 140542 SEAL,CAP,DIESEL FILLER 15 7-87
130044 FIRESLEEVE,-16 26 2A-71 140565 KIT, SEAL - 4-73
130044 FIRESLEEVE,-16 18 2B-69 140581 SEAL, S/LIP 9 3-69
130044 FIRESLEEVE,-16 19 2B-69 140613 SEAL, WIPER 13 4-51
130044 FIRESLEEVE,-16 20 2B-69 140622 SEAL RING 36 2A-85
130044 FIRESLEEVE,-16 21 2B-69 140622 SEAL RING 36 2B-83
130044 FIRESLEEVE,-16 22 2B-69 140628 KIT, SEAL 15 5-17
130044 FIRESLEEVE,-16 23 2B-69 140643 SEAL,ROD 13 4-79
130044 FIRESLEEVE,-16 24 2B-69 140652 KIT, SEAL, TIP CYLINDER - 4-79
130044 FIRESLEEVE,-16 25 2B-69 140660 KIT, SERVICE 1 4-75
130044 FIRESLEEVE,-16 26 2B-69 140674 SEAL,ROD 14 4-79
130112 HOSE 50 2A-69 140685 SEAL,U-TYPE 14 3-97
140020 O-RING 5 4-43 140686 SEAL, ROD 15 4-57
140032 SEAL, PISTON 17 4-73 140688 SEAL, PISTON 12 4-51
140033 SEAL, WIPER 11 4-73 140691 KIT, SEAL - 4-51
140044 SEAL, SINGLE ACTING 12 4-73 140692 O-RING & B/UP 11 4-51
140059 O-RING 10 4-73 140698 W/BAND,ROD 15 4-79
140086 0 RING 6 4-59 140702 W/BAND, ROD 10 4-51
140103 RING, ANTI-EXTRUSION 4 4-43 140722 O-RING 9 4-51
140108 V-RING 27 4-47 140722 O RING 16 4-79
140131 O-RING 5 4-41 140725 SEAL 24 3-81
140131 0 RING 5 4-59 140728 O-RING 4 4-41
140150 O-RING 20 4-37 140732 O-RING 23 4-39
140150 O RING 21 4-35 140734 O-RING 15 4-73
140159 O-RING 3 4-43 140744 KIT,SEAL 4 4-19
140162 O RING 3 7-99 140776 SEAL, OSCILLATION 11 7-93
140193 O RING 6 5-11 140791 BOOT,CYL 17 4-79
140220 O-RING 17 4-51 140824 SEAL,U-TYPE 13 3-97
140221 O-RING 20 4-57 140827 WEAR BAND, ROD 14 4-57
140262 O RING , PLANET PIN 30 3-89 140829 WEAR BAND, PISTON 13 4-57
140269 O RING 12 3-93 140830 KIT, SEAL SUSPENTION STRUT - 4-57
140269 O RING 12 3-95 140833 O RING 12 4-63
140269 O RING 15 3-91 140834 V RING, TAPER 11 4-63
140271 O-RING 82 3-55 140835 SEAL, OIL 10 4-63
140271 O-RING 82 3-61 140877 RING, SEAL 14 5-29
140277 O-RING 26 4-47 140879 O-RING 24 5-29
140284 SEAL, WIPER 19 4-57 140880 O-RING 3 3-85

872271 - B45D 6X6 ADT - FEB 2010


12-13
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
140988 KIT, SEAL INTERSECTION 9 4-9 161447 WASHER,SPRING 24 7-89
145018 O RING 72 7-33 161480 NECKBUSH 19 4-79
150066 WASHER,AXLE BEARING 29 3-89 161568 SPACER, T/DRV DIFF INPUT 13 3-77
150081 BEARING 8 3-69 161568 SPACER, T/DRV DIFF INPUT 15 3-83
150097 BEARING,SPHERICAL 26 7-107 161568 SPACER, T/DRV DIFF INPUT 19 3-79
150108 BEARING, SPHERICAL 7 4-51 161569 RING, BRG RETAINER, T/DRIVE 7 3-69
150110 CONE , BEARING 28 3-89 161584 COVER, BEARING, T/DRIVE 6 3-69
150111 CUP BEARING 27 3-89 161643 PIN, EXPANDING 22 4-47
150112 CONE,BEARING 26 3-89 161668 PIPE,ARTIC ASSY 12 7-95
150113 CUP,BEARING 25 3-89 161687 MTG PLT:FIXED ARTIC 11 7-95
150114 ASSY,BEARING 14 7-95 161707 NUT, LOCK, SPHERICAL, STEER 5 4-51
150127 BEARING, CYL ROLLER 23 3-81 161708 NUT,LOCK,SPHERICAL 20 4-79
150130 BEARING,SPHERICAL 24 7-101 161709 MOUNTING, TRANSMISSION 27 3-3
150140 BEARING,TENSION ROLLER 9 2A-59 161737 COUPLING,FAN TO HYD MOTOR 7 3-43
150140 BEARING,TENSION ROLLER 9 2B-57 161737 COUPLING, FAN TO HYD MOTOR 10 4-25
150198 BEARING,ASSY,PLANET 24 3-89 161817 SLEEVE, SPH, BRG CHASSIS 11 7-113
150199 BEARING,SPHERICAL,TIP CYL 18 4-79 161842 PLT, Y-PIECE, RULE, LASER POINTER 3 10-19
150205 BEARING,SPHERICAL 25 7-107 161869 BLOCK,GREASE,TAILGATE 13 7-109
160009 WASHER 16 3-63 161874 SPACER, STRETCH BOLT 26 3-5
160190 PLATE,RETAINER,RING GEAR 23 3-89 161877 INSERT 11 3-35
160297 BUSH,BRONZE HTB 23 7-101 161877 BUSH 25 3-5
160360 PLATE,LOCK 22 3-89 161984 PIN BIN STAY 15 7-97
160383 PIN ASSY, ARTIC 2 7-99 161985 ADAPTOR 15 3-63
160432 SLEEVE,PEDAL,VESCONITE 14 4-71 161986 SPACER, SPRING, RETARDER 9 4-63
160510 CLAMP 31 5-3 161987 JIG, OIL PUMP, REPAIR 13 10-25
160510 CLAMP 31 5-5 162011 NUT, LOCK, OSCILLATION JOINT 19 7-93
160510 CLAMP 31 5-7 162014 WASHER,VESCONITE 13 4-71
160510 CLAMP,ALUM-18MM STEEL TUBING 32 2A-83 162017 BLOCK, 7-GREASE NIPPLE BANK 22 7-123
160510 CLAMP,ALUM-18MM STEEL TUBING 32 2B-81 162129 BUSH, BRONZE, OSCILLATION 8 7-93
160523 BUSH, TILT CYLINDER 2 4-73 162136 PISTON 4 4-51
160617 END PLATE, EXPANDING STEER CYL 25 4-47 WASHER, DOMEX, ALLISON, OUT-
162168 58 3-37
160618 CONE, EXPANDING PIN 24 4-47 PUT
160685 PLATE, RETAINER, PIVOT PIN 1 7-99 162174 PLT,SPACER,RUBBER MNT 6 3-43
160688 PIN,PLANET GEAR 21 3-89 162183 ADAPTOR, SWITCH TO INT AXLE 4 3-107
160723 BLOCK,GREASE NIPPLE BANK 17 7-125 162185 SHIM,1.6MM,BIN SHOCK MAT 22 7-101
160727 SLEEVE,FIXED ARTIC 13 7-95 162187 SHIM,5MM,BIN SHOCK MAT 21 7-101
160747 PIN ASSY,TIP CYL 17 4-77 162199 NECKBUSH 3 4-51
160748 PLANET,THRUST 20 3-89 162215 SHIM, FLAT 22 4-39
160813 SPACER, T/D DIFF YOKE 22 3-81 162216 SHIM, FLAT 21 4-39
160814 SPACER, T/D DIFF BRG 21 3-81 162295 PIN-FIXED,ARTIC SECTION 10 7-95
160817 POINTER, 161MM, TOOL 5 10-19 162348 COVER-BRG HSG A-FRAME 5 7-91
160874 STOP, VALVE 131 3-25 162349 PLT:COVER-TOP ARTIC 9 7-95
160875 DISC, PARK BRAKE 4 3-71 162352 PLT:COVER-BOTTOM ARTIC 8 7-95
160877 PIN, SAFETY BAR, PLATED 9 7-93 162404 WASHER 12 3-49
160896 NUT, CASTLE 6 4-51 162404 WASHER 24 3-3
160920 WASHER,SPECIAL 8 3-43 162404 WASHER 13 4-11
160920 WASHER,SPECIAL 7 4-23 162427 NECKBUSH, SUSPENSION STRUT 12 4-57
160920 WASHER, SPECIAL 11 4-25 162444 P/CARRIER,3 PIN,5-8:1 17 3-89
160993 NECKBUSH, NUT 6 4-73 162455 WASHER, STEPPED 18 3-81
160994 NECKBUSH, SET 7 4-73 162456 WASHER,SPRING RET 12 4-71
161057 BLOCK, 5-GREASE NIPPLE BANK 23 7-123 162456 WASHER,SPRING RET 35 2A-85
161081 SLEEVE 37 6-5 162456 WASHER,SPRING RET 35 2B-83
161086 SPACER BLOCK,DOOR STRAP 71 7-19 162532 PIN,TIP CYL,BIN 20 7-101
161181 RING, SPACER, TIP CYLINDER 23 4-47 162533 SPACER,TIP CYL,BIN 19 7-101
161198 SPACER,BUSH 24 7-107 162558 PLATE,MTG,WDB,TEMP SENDER 9 3-97
161295 SPACER, THRU, DRIVE BEARING 20 3-81 162578 PIN,TAG 23 7-107
161318 PISTON 8 4-73 162598 PISTON 21 4-79
161377 PIN, FRONT SUSP 6 7-91 162638 END 2 4-43
161412 HOUSING,ALUMINIUM,WDB 12 3-97 162661 COUPLING,FAN TO HYD MOTOR 6 4-23
161414 HUB,SPLINED,WDB 19 3-89 162666 PLT:COVER-TOP ARTIC 7 7-95
161415 PIN,DOWEL 11 3-97 162667 PLT:COVER-BOTTOM ARTIC 6 7-95
161417 LOCK,NUT,5.8; 1,23 T HUB 18 3-89 162832 SPACER, A-FRAME MTG 4 7-91

872271 - B45D 6X6 ADT - FEB 2010


12-14
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
166348 BOSS 22 7-107 176147 PIPE, 1, GREASE, F/CHASSIS 21 7-123
166566 PIN,MTG,MIRROR, 70 7-17 176148 PIPE, 2, GREASE, F/CHASSIS 20 7-123
166688 BOSS 18 7-101 176149 PIPE, 3, GREASE, F/CHASSIS 19 7-123
166851 DRIVE SHAFT, THRUDRV 5 3-69 176150 PIPE, 4, GREASE, F/CHASSIS 18 7-123
170111 CLAMP,HOLDOWN 19 6-47 176151 PIPE, 5, GREASE, F/CHASSIS 17 7-123
170489 SAW CYL.WASHER 14 7-97 176152 PIPE, 6, GREASE, F/CHASSIS 16 7-123
170548 PLT,LOCK,AXLE 4 7-115 176153 PIPE, 7, GREASE, F/CHASSIS 15 7-123
170548 PLT,LOCK,AXLE 10 7-111 176154 PIPE, 8, GREASE, F/CHASSIS 14 7-123
170822 SHIM 5 7-95 176155 PIPE, 9, GREASE, F/CHASSIS 13 7-123
171439 CLAMP,SINGLE STEEL 16 4-77 176156 PIPE, 10, GREASE, F/CHASSIS 12 7-123
171508 CLAMP, WHEEL SPANNER 59 7-39 176160 PIPE, 14, GREASE, F/CHASSIS 11 7-123
172043 WASHER,RUBBER 34 7-5 176177 PLATE,BULKHEAD,FIREWALL 27 7-61
172232 SPACER 11 3-49 176224 HINGE,HEADLIGHT 18 6-39
172234 SPACER 10 3-49 176293 PLT,RETAINER 21 7-107
172518 PLATE,SPACER,AXLE 3 7-115 176306 WASHER,CAB 65 7-19
172518 PLATE,SPACER,AXLE 9 7-111 176312 SHIM,1.6MM,G/HANDLE BKT 64 7-15
172819 PLT,BELLY 11 7-73 176327 SPACER, STEERING COLOUMN 58 7-47
172862 LID,TANK,HYD,FILTER 23 7-89 176341 BKT,REAR,BREATHER PIPE,SUPPLY 44 2A-69
172863 PLT,BASE,BAT BOX 18 6-47 176341 BKT,REAR,BREATHER PIPE,SUPPLY 45 2B-67
172956 TAG, LOCK, PIN RETAINER 7 7-93 176346 SHIM,ARTIC SUP 34 2A-85
172967 GUARD,LOWER,PTO,FNT 14 3-63 176346 SHIM,ARTIC SUP 34 2B-83
173308 LID,MAIN DIESEL ACCESS 14 7-87 176379 WASHER,SPRING RET,MIR BKT 63 7-17
173444 HANDRAIL,CAB,RHS,REAR 69 7-15 176402 MTG, SPRING, ARTIC HOSES 19 4-35
173448 HANDRAIL.CAB.LHS REAR 68 7-15 176423 SPACER 20 7-107
173458 PLT.MTG.LH.GUARD,WINDOW 67 7-15 176429 PLATE, SEAL, CAB, REAR, RH 3 7-67
PLATE, RETAINER, RUBBER, OSCIL- 176431 SHIM,1.6MM EXTERIOR HINGE 62 7-19
173464 6 7-93
LATION 176435 WASHER,CIG LIGHTER 36 6-5
173592 BKT,BREATHER PIPE SUPP 48 2A-69 176490 SHIM,BIN SUPPORT POLE MTG 13 7-97
173592 BKT,BREATHER PIPE SUPP 49 2B-67 176510 SHIM, FRONT TANK MTG 13 7-87
173595 GUARD,BREATHER,BEHR RAD 47 2A-67 176511 SHIM, FRONT TANK MTG 12 7-87
173595 GUARD, BREATHER, BEHR RAD 48 2B-65 176544 PLATE, TWO HOLE WASHER 23 3-3
173637 MOUNTING, HOSES, STEERING 21 4-47 176544 PLT,TWO HOLE WASHER 7 6-49
173733 PLT,SPACER,CAC 46 2A-67 176586 MTG, B/H, AXLE PIPES, F 13 3-91
173733 PLATE, SPACER, CAC 47 2B-65 176587 SPACER,WDB 8 3-97
173782 MANIFOLD, 3 PORT, HYD TEST POINT 20 4-35 176642 WASHER, CAB MTG 10 7-75
173802 CUP,BONNET CATCH 35 7-5 176642 WASHER 19 7-107
173838 MTG, K-CLAMP, FRONT AXLE 14 3-91 176771 WASHER,FLAT 4 6-37
173902 SAFETY BAR 5 7-93 176772 BRACKET,A/C COMP HARNESS 17 6-39
173984 BRKT,HOSE,ENGINE HEATHER 45 2A-69 176802 LID,FRONT,BATT/HYD TANK 21 7-89
173984 BRKT,HOSE,ENGINE HEATHER 46 2B-67 176803 LID,REAR,BATT/HYD TANK 20 7-89
174317 SLIDE,LOCK BELLY PLT 10 7-73 176805 DOOR,FRONT,BATT/HYD TANK 19 7-89
174318 SPACER, BOLTS REAR COVER 17 3-81 176837 SPIDER, COVER, VOAC BLOCK 2 7-67
174503 MTG BKT,SLIDE BELLY PLT 9 7-73 176906 PIPE,STEEL, MAIN TANK RET 18 4-37
174605 RING, P3 INDEXING 5 3-19 176907 PIPE,STEEL, CASE DRAIN 17 4-37
174605 RING, P3 INDEXING 8 3-37 176909 SPACER,CLAMP,ACCUMULATORS 18 4-55
174676 PLT,MTG,RHS,GUARD,WINDOW 66 7-15 176910 PIPE, 13, GREASE, F/CHASSIS 10 7-123
174737 PLT,PIVOT RETAINER,HEADLIGHT 19 6-39 176911 PIPE, 15, GREASE, F/CHASSIS 9 7-123
174739 STAY,CAB 11 4-71 176912 PIPE, 16, GREASE, F/CHASSIS 8 7-123
174783 HANDLE,BAR 36 7-5 176931 PIPE, STEEL, TOP, LEVEL IND 19 4-13
175016 MTG,PIPES 12 3-45 176932 PIPE, STEEL, BOTT, LEVEL IND 18 4-13
175066 MTG,STRUT,BONNET 37 7-3 176934 PLT, MTG, CLAMP, EXP/T FRAME 21 7-79
175075 SHIM 9 3-49 176946 H/SHIELD, CAB F/WALL HOSES 6 7-77
176048 MOUNTING, PIPES, TANK RETURN 19 4-37 176951 PIPE, BRAKE, R, FRONT 12 3-91
176067 PLATE,FLEXIBLE STEP,BOT 25 7-85 176952 PIPE, BRAKE, L, FRONT 11 3-91
176067 PLATE,FLEXIBLE STEP,BOT 27 7-83 176955 CLAMP,PIPE 22 4-79
176083 GUARD,PROPSHAFT,BOTT 13 3-63 176956 PIPE,OIL LEAD,TIP CYL 23 4-79
176088 BKT,RECEIVER DRIER,HVAC 28 7-61 176964 CLAMP,FLEX 33 2A-85
176111 BKT,FLASHING BEACON LIGHT 4 6-21 176964 CLAMP,FLEX 33 2B-83
176122 LEVER,R/LID 22 7-89 176965 SHIM, PARK BRAKE 3 3-71
176133 MTG,CLAMP 11 3-45 176972 BKT,LHS,SHIELD,TURBO 31 2A-83
176140 BRACKET,REAR,LIGHT COVER 12 7-75 176972 BKT,LHS,SHIELD,TURBO 31 2B-81
176141 BRACKET,SIDE,LIGHT COVER 11 7-75 176973 BKT,RHS,SHIELD,TURBO 30 2A-83

872271 - B45D 6X6 ADT - FEB 2010


12-15
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
176973 BKT,RHS,SHIELD,TURBO 30 2B-81 178269 PLATE,ARTIC LOCK,RETAIN 24 7-85
176974 BKT,MID,SHIELD,TURBO 29 2A-83 178407 SHIM,3MM,MIRR BKT,TOP 55 7-17
176974 BKT,MID,SHIELD,TURBO 29 2B-81 178478 GUARD,PIPES,COOLER-BOX 12 3-41
176984 PIPE,3,GREASE,R/CHASSIS 15 7-127 178542 SHIM 8 3-49
176989 MTG,BKT,AUTO GREASER 16 11-3 178547 SHIM,BIN SHOCK MAT,REAR 16 7-101
176991 COVER,AUTO GREASER 15 11-3 178567 SHIM,1.6MM,MIR BKT,TOP 54 7-17
176992 PIPE,GUTTER SYSTEM 9 3-95 178568 SHIM,1.6MM,MIR BKT,BOTTOM 53 7-17
176992 PIPE, GUTTER SYSTEM 10 3-91 178569 SHIM,3MM,MIRR BKT,BOTTOM 52 7-17
176992 PIPE,GUTTER SYSTEM 11 3-93 178580 MTG,PIPES,PNEUMATIC,COOL 30 5-5
178000 PIPE,BREATHER,L,SHORT 10 3-93 178582 MOUNTING, LHS, ENG-T/MISSION 21 3-3
178002 PIPE,BREATHER,R,SHORT 9 3-93 178583 MOUNTING, RHS, ENG-T/MISSION 20 3-3
178004 PIPE, BREATHER, L, SHORT, F 9 3-91 178586 SPACER, T/MISSION MOUNTING 19 3-3
178005 PIPE, BREATHER, L, LONG, F 8 3-91 178589 SHIM,REAR MTG,OM501/502LA 9 2A-3
178007 PIPE, BREATHER, R, LONG 7 3-91 178589 SHIM,REAR MTG,OM501/502LA 9 2B-3
178008 PIPE,BREATHER,CONNECT 8 3-93 MOUNTING, STEERING PIPES, BOT-
178594 16 4-67
178009 PIPE, BREATHER, CONNECT, F 6 3-91 TOM
178014 MTG, HORN,FUEL BREATHER 11 7-87 178616 SUPPORT,GUARD,PTO SHAFT 11 3-63
178015 SHIM,BKT,RHS,T/SHIELD 28 2A-83 178617 SUPPORT BKT,AIR INTAKE 15 2A-91
178015 SHIM,BKT,RHS,T/SHIELD 28 2B-81 178617 SUPPORT BKT,AIR INTAKE 15 2B-89
178020 MTG,PLT,LOWER 32 2A-85 178627 SHIM,R/CHASSIS 30 2A-85
178020 MTG,PLT,LOWER 32 2B-83 178627 SHIM,R/CHASSIS 30 2B-83
178023 MTG, PLT, PARK BRAKE 2 3-71 178680 BKT,RAD/CAC,LHS TOP 43 2A-67
178026 PLATE, CATCH, L & R 12 3-77 178680 BRACKET, RAD/CAC, LHS TOP 44 2B-65
178026 PLATE, CATCH, L & R 14 3-83 178681 BKT,RAD/CAC,LHS BTM 42 2A-67
178026 PLATE, CATCH, L & R 16 3-79 178681 BRACKET, RAD/CAC, LHS BOTTOM 43 2B-65
178030 PIPE,4,GREASE,R/CHASSIS 14 7-127 178696 PLT,MTG,REAR WINDOW,CAB 51 7-31
178031 PIPE,5,GREASE,R/CHASSIS 13 7-127 178697 PLT,MTG,REAR WIN,HEAT/SLD 50 7-31
178034 SHIM 22 3-3 178726 TAG,LOCK,MIRROR 49 7-17
178034 SHIM,1.6MM,MTG,T/MISSION 10 2A-3 178757 PIPE ASSY,COMPRESSOR,OM502LA 29 5-3
178034 SHIM,1.6MM,MTG,T/MISSION 10 2B-3 178774 PLT,MTG,EVB MANIFOLD,D# 22 5-23
178038 MTG,EXT,MID,SHIELD,TURBO 27 2A-83 178798 CLAMP,ARTIC HOSES 18 4-35
178038 MTG,EXT,MID,SHIELD,TURBO 27 2B-81 178818 PLT,SPREADER,LONG,CURTAIN 23 7-85
178051 GUARD,PROPSHAFT,TOP 12 3-63 178818 PLT,SPREADER,LONG,CURTAIN 25 7-83
178053 BKT,INSULATION,CAB,MID 61 7-29 178819 PLT,SPREADER,SHRT,CURTAIN 22 7-85
178054 BKT,PIPES,STEERING,CAB 60 7-29 178819 PLT,SPREADER,SHRT,CURTAIN 24 7-83
178057 RETAINER,SEAL,RHS,M/GUARD 26 7-83 178880 PLT,TIE DOWN,CLAMP 26 2A-79
178058 RETAINER,SEAL,RH,REAR CAB 59 7-27 178880 PLT,TIE DOWN,CLAMP 26 2B-77
178059 PLT,RETAINER,SEAL,LH,REAR 58 7-27 178947 BKT,STACK,RECT,SILENCER 25 2A-79
178063 BKT,INSULATION,CAB,RHS 57 7-29 178947 BKT,STACK,RECT,SILENCER 25 2B-77
178073 PIPE,BRAKE ACTUATE,FNT 15 4-77 178949 MTG,SEAL,COOL/BOX,SHIELD 11 3-41
178074 PIPE,BRAKE ACTUATE REAR 14 4-77 178950 SPREADER,SEAL,C/B,SHIELD 10 3-41
178075 PIPE, TWO SPEED DIFF, FNT 7 5-21 178956 MTG,RESERVOIR,AIR,5L 28 5-5
178076 PIPE, TWO SPEED DIFF, REAR 6 5-21 178967 PLT,BOX,PADHANDLE,TRIMARK 38 7-5
178077 PIPE, PARK BRAKE, REAR 5 5-21 178985 PIPE,BREATHER,R,LONG 5 3-95
178086 K-CLAMP ASSY 4 7-81 180992 PLUG,TAPER,WALKING BEAM 8 7-111
178141 SHIM,BIN SUPPORT POLE 12 7-97 181018 LINK, PANHARD, REAR 3 7-91
178143 PLT,COVER,LID,T/M BOX 16 3-41 181018 LINK,PANHARD,REAR 7 7-113
178144 GRILL,OUTSIDE,T/COOLER 15 3-41 181187 LINK,DRAG 6 7-113
178145 GRILL,OUTSIDE,T/COOLER 14 3-41 181684 MTG,HATCH,HVAC DOOR STRUT 48 7-25
178146 LID,COOLER,BOX,T/M 13 3-41 181860 ARM, WHEEL SPANNER 57 7-39
178149 COVER,SIDE,BATT/HYD TANK 18 7-89 181885 BANJO, FRONT 11 3-77
178159 BRACKET,ANTENNA RADIO 5 6-31 181886 BANJO, MID 15 3-79
178174 MTG,PIPE,PARK BRAKE 3 7-81 181923 ROD, STEERING CYLINDER 2 4-51
178177 PLT, GUARD, R/CHASSIS 11 7-97 182189 MTG,CAB,REAR,LHS 9 7-75
178192 RING, P3 INDEXING 5 3-17 182192 MTG,CAB,FRONT,LHS 8 7-75
178197 BRACKET,STEER PIVOT SUP 24 6-45 182202 BOX,COOLER 9 3-41
178198 BRACKET,STEER PIVOT SEN 23 6-45 182214 LINK,PANHARD,MIDDLE 5 7-113
178215 PLT,MTG,FIREWALL INSUL 56 7-13 182431 STAND, HYD HOSE CLAMP 17 4-35
178216 PLT, MTG, CAB, CLAMP, INSUL 20 7-79 182437 BARREL, SUSPENSION STRUT 11 4-57
178226 PLT,RETAINER,MUDFLAP 17 7-101 182467 LID,DIESEL TANK ACCESS 10 7-87
178259 WASHER 31 2A-85 182493 BARREL, STEERING CYLINDER 1 4-51
178259 WASHER 31 2B-83 182592 CIVER,F/OSCIL 29 2A-85

872271 - B45D 6X6 ADT - FEB 2010


12-16
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
182592 CIVER,F/OSCIL 29 2B-83 184571 BRK,FAN PURGING 3 5-9
182593 COVER,F/OSCIL,NON BIN HEATING 2 2A-89 184572 PIPE,FAN PURGING 2 5-9
182593 COVER,F/OSCIL,NON BIN HEATING 2 2B-87 184574 PLT, CATCH, BONNET 39 7-5
182651 PLATE,HINGE,BONNET 7 7-73 184575 PLT,SEAL,LHS 17 7-69
182906 PIN ASSY 4 7-95 184576 PLT,SEAL,RHS 16 7-69
183202 BARREL, CAB TILT 3 4-73 184577 PLT,SEAL,LH 15 7-69
183203 ROD, CAB TILT 4 4-73 184578 PLT,SEAL,RH 14 7-69
183339 PLATE,BELLY,VERTICAL,REAR 6 7-73 184595 COVER,UNLOADER VALVE 27 5-5
183404 MTG,GUARD,FAN,LHS 41 2A-67 184609 BARREL 1 4-43
183404 MOUNTING, GUARD, FAN, LHS 42 2B-65 184651 CLAMP, 2 ACCUMULATORS 2 4-15
183405 MTG,GUARD,FAN,RHS 40 2A-67 184651 CLAMP, 2 ACCUMULATORS 2 4-17
183405 MOUNTING, GUARD, FAN, RHS 41 2B-65 184682 PLT,SEAL,BTM 13 7-69
183410 SUPPORT,FLEX,TOP 28 2A-85 184683 PLT,SEAL,TOP 12 7-69
183410 SUPPORT,FLEX,TOP 28 2B-83 184711 TANK,FUEL 9 7-87
183413 SUPPORT,FLEX,BOT 27 2A-85 184723 BKT,MTG,PURGE VALVE 1 5-9
183413 SUPPORT,FLEX,BOT 27 2B-83 184729 MTG,ARTIC COVER,LH 10 7-97
183415 PLT,RETRACTION,WDB 7 3-97 184733 PIPE,BREATHER,L,SHORT 7 3-95
183815 JOINT, OSCILLATION 4 7-93 184734 PIPE,BREATHER,R,SHORT 6 3-95
183887 HANDRAIL,CAB,ROOF 47 7-15 184737 PIPE,BREATHER,L,LONG 4 3-95
183887 HANDRAIL,CAB,ROOF 47 7-33 184739 PLT, MTG 4 6-57
183888 MTG,CAB,MIRROR,RH, 46 7-17 184769 STEP,TOP,M/GUARD,B40D,HSE 21 7-85
183889 MTG,CAB,MIRROR,LH 45 7-17 184769 STEP,TOP,M/GUARD 23 7-83
183892 MTG,MIRROR,RH 44 7-17 184770 STEP,MID,M/GUARD,B40D,HSE 20 7-85
183893 MTG,MIRROR,LH 43 7-17 184770 STEP,MID,M/GUARD 22 7-83
183997 GUARD,WINDOW REAR 42 7-15 184772 STEP,BOTTOM,B40D,HSE 19 7-85
183997 GUARD,WINDOW REAR 42 7-31 184772 STEP,BOTTOM 21 7-83
183998 PLT.SEAL,REAR WINDOW,GUARD 41 7-31 184791 MTG,ARTIC COVER,RH 9 7-97
184029 ROD, SUSP STRUT, WELDED 10 4-57 184792 PIPE 13 4-77
184064 ASSY, PISTON, SUSP STRUT 9 4-57 184793 COVER, AXLE, BRAKE PIPE, RH 3 3-87
184255 STOP,SIDE,T/GATE 18 7-107 184794 COVER, AXLE, BRAKE PIPE, LH 2 3-87
184259 SPACER,PIN,T/GATE 17 7-107 184801 WALKING BEAM, OBW 1 7-117
184265 WASHER 16 7-107 184834 BOX,BATTERY,HYD/TANK 17 7-89
184266 CAP,PIVOT,T/GATE 15 7-107 184841 PLT,COVER,OSCIL 8 7-97
184267 BACK PLT,T/GATE 14 7-107 184842 PLT,OSCIL,NON-B/H 1 2A-89
184275 BRKT,LHS,SEAL,CAC,RAD 39 2A-67 184842 PLT,OSCIL,NON-B/H 1 2B-87
184275 BRACKET, LHS, SEAL, CAC, RAD 40 2B-65 184863 ADAPTOR PLATE, PISTON MOTOR 9 4-25
184276 BRKT,RHS,SEAL,CAC,RAD 38 2A-67 184864 ADAPTOR PLATE,VAIN PUMP 5 4-23
184276 BRACKET, RHS, SEAL, CAC, RAD 39 2B-65 184868 BIN,RIBLESS 15 7-101
184320 BKT,RAD/CAC,RHS,BTM 37 2A-67 184939 PLATE,SAT,IRIDIUM 5 6-29
184320 BRACKET, RAD/CAC, RHS, BOTTOM 38 2B-65 184944 PLATE,GUARD,REAR 7 7-97
184329 BKT,TPMS INTERFACE 8 6-63 186001 PIPE,MAIN AIR SUPPLY 21 5-23
184395 ARM,LH,T/GATE 13 7-107 186002 MTG,PIPE,MAIN AIR SUPPLY 20 5-23
184396 ARM,RH,T/GATE 12 7-107 186003 PIPE,RESERVOIRS,AIR,20L 26 5-7
184397 OUTRIGGER 11 7-107 186004 PIPE3,PNEUMATIC,COOLING 25 5-3
184400 MTG LEAF,T/GATE 10 7-107 186005 PIPE2,PNEUMATIC,COOLING 24 5-5
184403 LEAF,TAILGATE,R/LESS 9 7-107 186006 PIPE3,PNEUMATIC,COOLING 23 5-7
184404 SAFETY LEAF,T/GATE.R/LESS 8 7-107 186020 PLT,MTG,LOOMROUTING,BONNET 16 6-39
184407 PLT,SPREADER,LEAF,T/GATE 7 7-107 186023 PLT,GUIDE,CATCH,BONNET 40 7-5
184413 SUPPORT,TOP 26 2A-85 186063 FRAME,S/TANK,BONNET CATCH 41 7-5
184413 SUPPORT,TOP 26 2B-83 186064 BKT,HARNESS CLOD START,HOSE 8 2A-3
184452 PLT,COVER,FAN,BONNET 16 6-51 186064 BKT,HARNESS CLOD START,HOSE 8 2B-3
184453 PLT,COVER,FAN,INNER,BON 15 6-51 186065 MTG,K-CLAMP,FUEL HOSES 17 2A-71
184454 PLT,COVER,FAN,OUTER,BON 14 6-51 186065 MTG,K-CLAMP,FUEL HOSES 17 2B-69
184480 PLT,CLAMP,T/GATE 6 7-107 186066 PIPE, ASSY, PRESS, STEERING 15 4-67
184483 BKT,MTG,BACK-UP ALARM 21 6-55 186067 PIPE, ASSY, TANK, STEERING 14 4-67
184511 PIPE,LH,1,GRSE,R/LESS BIN 12 7-125 186068 PIPE, ASSY, RIGHT, STEERING 13 4-67
184512 PIPE,RH,1,GRSE,R/LESS BIN 11 7-125 186069 PIPE, ASSY, LEFT, STEERING 12 4-67
184513 PIPE,LH,2,GRSE,R/LESS BIN 12 7-109 186075 SUPPORT,ARTIC 25 2A-85
184514 PIPE,RH,2,GRSE,R/LESS BIN 11 7-109 186075 SUPPORT,ARTIC 25 2B-83
184515 PIPE,LH,3,GRSE,R/LESS BIN 10 7-125 186076 MTG,FNT,GREASE,R/CHASSIS 14 11-3
184516 PIPE,RH,3,GRSE,R/LESS BIN 9 7-125 186078 BKT,MTG,PURGE VALVE 22 5-7
184521 PLT,GREASE LINE,TIP CYL 10 7-109 186079 PIPE,PURGE VALVE,RES,20L 21 5-7

872271 - B45D 6X6 ADT - FEB 2010


12-17
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
186080 PLT,BELLY,REAR,RH 5 7-73 186457 COVER,CREASE 5 7-97
186081 PLT,BELLY,REAR 4 7-73 186458 PIPE, OUTLET, HYD, T/COOLER 11 4-21
186099 PLT,COVER,AUTO GREASER 13 11-3 186460 PIPE,STEEL, AIR BLEED 15 4-37
186100 BKT,HGHT SENS,CHAS,RHS 22 6-45 186463 GUARD,SHAFT,PTO,REAR 10 3-63
186103 BKT,ACC,SUSP,LHS 17 4-55 186474 ROOF,GUIDE 17 2A-85
186104 BKT,ACC,SUSP,RHS 16 4-55 186474 ROOF,GUIDE 17 2B-83
186105 BKT,CLAMP,ACC,SUSP 15 4-55 186475 SPACER 16 2A-85
186106 BKT,HGHT SENS,CHAS,LHS 21 6-45 186475 SPACER 16 2B-83
186136 MOUNTING, PIPES, TANK RETURN 16 4-37 186487 PLT,SEAL RETAINER 8 3-41
186137 CLAMP, STAND 16 4-35 186493 PIPE, STEEL, R/PIECE, R/ACC 12 4-11
186143 CLAMP,GUIDE 21 2A-85 186494 PIPE, STEEL, R/PIECE, F/ACC 11 4-11
186143 CLAMP,GUIDE 21 2B-83 186495 PIPE, STEEL, F/PIECE, F/ACC 10 4-11
186144 GUIDE 20 2A-85 186496 PIPE, STEEL, F/PIECE, R/ACC 9 4-11
186144 GUIDE 20 2B-83 186502 PLT, GREASE COVER, R/CHAS 4 7-97
186145 BKT,GUIDE,OSCILLATION 19 2A-85 186503 BKT,BIN PIVOT SENSOR 20 6-55
186145 BKT,GUIDE,OSCILLATION 19 2B-83 186510 PIPE,EVB,AIR SUPPLY,OM501/502 19 5-23
186149 PIN,LOCATE,MIRROR 40 7-17 186519 BKT,PIPE 10MM,EVB,OM501/502 18 5-23
186150 CLAMP, F/CHASSIS 19 7-79 186663 GUARD,PTO SHAFT,FRONT 9 3-63
186152 BRKT,MUDFLAP,FRONT 18 7-85 186757 PLT,COVER,GPS ANTENNA 6 6-27
186152 BRKT,MUDFLAP,FRONT 20 7-83 186843 LOCK PLT, MALE OSCILLATION 3 7-93
186154 MTG,REAR,GREASE,R/CHASSIS 12 11-3 186882 MTG,PLT,SENSOR 20 6-45
186155 WASHER, SPEC, ENG MOUNTING 18 3-3 186888 BKT, BREATHER, TRANSM/AXLE 8 4-11
186155 WASHER,SPEC,ENG MTG 7 2A-3 BRACKET, BREATHER, TRANSFER
186889 7 3-49
186155 WASHER,SPEC,ENG MTG 7 2B-3 CASE
WASHER, SPEC, T/MISSION MOUNT- 186917 TRAY,DRIP,CAB LIFT PUMP 10 4-71
186156 17 3-3
ING 186948 BKT, TRANS CONNECT PROTECTOR 16 3-3
186156 WASHER,SPEC,T/MISSION MTG 6 2A-3 186949 BKT,P-CLIP,AUTO GREASE 8 7-125
186156 WASHER,SPEC,T/MISSION MTG 6 2B-3 186955 PIPE,OUTLET 10 3-45
186197 SHIM,GUTTER PIPE,AXLES 3 3-95 186956 PIPE,INLET 9 3-45
186197 SHIM, GUTTER PIPE, AXLES 5 3-91 186957 PIPE,INT,OUT 8 3-45
186197 SHIM,GUTTER PIPE 7 3-93 186958 PIPE,INT,IN 7 3-45
186229 PLT,GUIDE,ROD,BONNET 42 7-5 MOUNTING, LH, COOLER, HYDRAU-
186992 10 4-21
186315 SHIM,0.8MM,MIR BKT,BOT 39 7-17 LIC
186316 SHIM,0.8MM,MIR BKT,TOP 38 7-17 MOUNTING, RH, COOLER, HYDRAU-
186993 9 4-21
186325 MOUNTING, STEERING PIPES, TOP 11 4-67 LIC
186332 PLT,BELLY,REAR,LH 3 7-73 187011 BUSH,PIN RETAINING 3 7-95
186335 CARRIER, MAGNET, STRUT 8 4-57 187022 GUARD,G/PLUG,C/START 5 2A-3
186363 GUARD, 2 SPEED ACTUATOR 1 3-87 187022 GUARD,G/PLUG,C/START 5 2B-3
186382 SHIM,CLAMP 18 2A-85 187182 PLT,GUIDE,BIN 14 7-101
186382 SHIM,CLAMP 18 2B-83 187183 SHIM,1.6MM,B/GUIDE 13 7-101
186405 PIPE,BREAK 6 3-93 187184 SHIM,6MM,B/GUIDE 12 7-101
186405 PIPE,BRAKE,L,MID & REAR 11 3-95 187208 BKT,EVB,X-OVER,PIPE 17 5-23
186406 PIPE,BREAK 5 3-93 187214 MOUNTING, PIPES, TANK RET, FNT 14 4-37
186406 PIPE,BRAKE,R,MID & REAR 10 3-95 187215 MOUNTING, PIPES, TANK RET, MID 13 4-37
186407 PIPE,BREATHER 4 3-93 187216 PIPE,STEEL, FAN COOLER, FNT 12 4-37
186408 PIPE,BREATHER 3 3-93 187264 DISC,COVER,PLT,WHEEL ARCH 17 7-85
186410 MTG,B/H,PIPES 2 3-93 187264 DISC,COVER,PLT,WHEEL ARCH 19 7-83
186410 MTG,B/H,PIPES 2 3-95 187273 MTG, VOAC BLOCK 4 7-67
MOUNTING,SUCTION PIPE,STEER- 187397 PLT,SEAL,LH,RADIATOR 17 7-71
186427 20 4-39
ING 187398 PLT,SEAL,RH,RADIATOR 16 7-71
186428 COVER,REAR,BATT/HYD TANK 16 7-89 187399 PLT,SEAL,TOP,RADIATOR 15 7-71
186431 MOUNTING, SUCTION PIPE 19 4-39 187400 FRAME,GRILL 11 7-69
186434 MTG1,PIPES,PNEUMATIC,COOL 20 5-3 187400 FRAME,GRILL 14 7-71
186434 MTG1,PIPES,PNEUMATIC,COOL 20 5-5 187406 PLT,SEAL,LHS,BTM,RAD 13 7-71
186434 MTG1,PIPES,PNEUMATIC,COOL 20 5-7 187407 PLT,SEAL,RHS,BTM,RAD 12 7-71
186435 MTG,PIPES,PNEUMATIC,COOL 19 5-3 187415 PLT,SEAL,BTM,RADIATOR 12 4-33
186435 MTG,PIPES,PNEUMATIC,COOL 19 5-5 187438 STOP,SAFETY 6 7-75
186447 MTG, SPIDER, ORBITAL 8 4-63 187450 MOUNTING,STOP,SAFETY 5 7-75
186449 MTG,FNT,PIPES 2 7-81 187503 TANK,HEADER 36 2A-69
186450 MTG,MID,PIPES 1 7-81 187503 TANK,HEADER 37 2B-67
186451 MOUNTING, PUMP, HYDRAULIC 18 4-39 187506 PLATE, ADM 35 6-7
186456 POLE, BIN STAY 6 7-97 187531 COVER PLT,FUEL SENDER 15 6-39

872271 - B45D 6X6 ADT - FEB 2010


12-18
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
PLATE, MNT, BACKREST, SEAT, 187950 PLT,SPREADER,BOTT,RHF 12 7-83
187533 56 7-51
TRAINER 187951 PLT,SPREADER,BOTT,LHF 10 7-85
187593 CLAMP,TOP,SILENCER 24 2A-79 187952 PLT,SPREADER,BOTT,MID 9 7-85
187593 CLAMP,TOP,SILENCER 24 2B-77 187952 PLT,SPREADER,BOTT,MID 11 7-83
187594 BASE,SILENCER,DINEX 23 2A-79 187953 PLT,SPREADER,BOTT,REAR 8 7-85
187594 BASE,SILENCER,DINEX 23 2B-77 187953 PLT,SPREADER,BOTT,REAR 10 7-83
187611 PLATE, OIL SEAL, STEERING 7 4-63 187959 LID,TANK,HYD 14 7-89
187632 HOUSING,BONNET CATCH 43 7-5 187996 HINGE,RHS,BONNET 51 7-3
187648 SPACER,E-MODULE,MEM MODULE 5 6-27 190331 DUST COVER INSERT TOOL 1 10-29
187680 COVER,PROTECT,GREASE LINE 7 7-125 190420 CHAIN TIE,WALKING BEAM 2 7-115
187681 LOCK PLT,T/CYL,BIN 11 7-101 190420 CHAIN TIE,WALKING BEAM 4 7-111
187688 LINK,BONNET CATCH 44 7-5 190522 HINGE MODIFIED 2 7-73
187689 PEG,BONNET CATCH 45 7-5 190699 COVER, DUST, OSCILLATION JOINT 2 7-93
187690 PLT,TONGUE,BONNET CATCH 46 7-5 190853 COVER, T/D AXLE 14 3-81
187700 CHASSIS,FRONT 7 7-75 190956 YOKE, 8.5C 4 3-69
187701 PLT,RETAINER,DEUTSCH PLUG 34 6-7 190956 YOKE 10 3-77
187707 GRILL,BONNET 10 7-69 190956 YOKE 13 3-79
187707 GRILL,BONNET 11 7-71 190956 YOKE 13 3-83
187730 HINGE,INNER,BONNET 47 7-3 190959 YOKE, 9C 3 3-69
187731 HINGE,OUTER,BONNET,LHS 48 7-3 191007 ACTUATOR, MOD, IAD LOCK 1 3-107
187732 HINGE,OUTER,BONNET,RHS 49 7-3 191059 DIFFERENTIAL HEAD (RATIO 4,11:1) 1 3-99
187739 HANDRAIL,MUDGUARD,OUTER 16 7-85 191059 DIFF, CTD 9 3-77
187739 HANDRAIL,MUDGUARD,OUTER 18 7-83 191059 DIFF, CTD 12 3-83
187763 MUDGUARD,RHS 17 7-83 191060 DIFFERENTIAL ASSY (RATIO 4,11:1) 1 3-103
187764 MUDGUARD,LHS 15 7-85 191060 DIFF, CTD 12 3-79
187769 MTG,TAILGATE,BIN 5 7-107 191076 STUB AXLE,HEAT TREATED 16 3-89
187770 GUARD,SPILL,BIN,R/LESS 3 7-105 191107 WHEEL,27X29X3,B50D,3PIECE,MOD 4 3-111
187771 ARM,GUARD,SPILL,R/LESS 2 7-105 191107 WHEEL,27X29X3,B50D,3PIECE 4 3-111
187772 HINGE,GUARD,SPILL,R/LESS 1 7-105 191115 WHEEL,25X25X3.5,18STUD 4 3-109
187775 PLT,MTG,TRAY,E-MODULE 33 6-7 191115 WHEEL,25X25X3.5,18STUD 4 3-109
187821 PLT EXTENSION,F/TANK 8 7-87 191115 WHEEL,25X25X3.5,18STUD 4 3-109
187838 MTG,BOTT LH,HAYDEN,FNT 11 4-33 191115 WHEEL,25X25X3.5,18STUD 4 3-109
187839 MTG,BOTT RH,HAYDEN,FNT 10 4-33 191121 WHEEL,27X29X3,B50D,5PCE 4 3-113
187841 MTG,TOP,RH,HAYDEN,FNT 9 4-33 191121 WHEEL,27X29X3,B50D,5PCE 4 3-113
187842 MTG,PIPE,PNEU,COOLING 18 5-3 191128 DIPSTICK,OIL,REWORKED 104 2A-11
187843 PIPE,PNEUMATIC,COOLING 17 5-3 191128 DIPSTICK,OIL, REWORKED 104 2B-11
187845 BKT,TPMS ANTENNA 7 6-63 191140 FLANGE, 4500 ORS, KV180 1 3-13
187846 PLT,EXTENSION,H/TANK 15 7-89 191382 TAILGATE,RIBLESS 4 7-107
187847 PLT, BELLY, REAR 8 7-73 191398 PIPE,BREATHER,CONNECT 8 3-95
187865 MTG,LIGHT,OUT,BIN 10 7-101 191423 T/MISS 15 3-3
187866 MTG,LIGHT,MID,BIN 9 7-101 191423 T/MISS 15 3-5
187867 SPACER,LIGHT,BIN 8 7-101 191426 COVER,BIN PIVOT 3 7-97
187868 LIGHTGUARD,MID,BIN 7 7-101 191435 ROD,TIP,CYL 24 4-79
187869 LT/GUARD,OUTER,BIN 6 7-101 191436 BARREL 25 4-79
187891 MTG,RUBBER,CAB 37 7-15 191462 STEP,BOTTOM,M/GUARD 7 7-85
187893 RETAINER PLATE 12 4-77 191462 STEP,BOTTOM,M/GUARD 9 7-83
187894 LOCK TAG REAR AXLE 11 4-77 191463 BKT,CONNECT,HANDRAIL 6 7-85
187904 MTG,RESERVOIRS,AIR,20L 16 5-7 191463 BKT,CONNECT,HANDRAIL 8 7-83
187906 PIPE,T-PIECE,RES,20L 15 5-7 191642 BRACKET, REVERSE CAMERA 3 6-33
187912 PLT,SEAL,BTM,RADIATOR 10 7-71 192005 BANJO,HSG 11 3-83
187916 MTG,TOP, LH,HAYDEN,FNT 8 4-33 192040 PLATE,SPACER,IRIDIUM 4 6-29
187917 CLAMP,PIPE 14 5-3 192081 PIPE,LH,R/CHASSIS,BIN 6 7-125
187918 SPACER 13 5-3 192082 PIPE,RH,R/CHASSIS,BIN 5 7-125
187943 LINKAGE,BONNET LATCH 50 7-5 192083 PIPE,LH,R/CHASS,T/GATE 8 7-109
187944 PLT,WHEEL ARCH,RHS 16 7-83 192084 PIPE,RH,R/CHASS,T/GATE 9 7-109
187945 PLT,WHEEL,ARCH,LHS 14 7-85 192130 COOLER,GUARD,MODINE,HYD 7 3-41
187946 MTG,PLT,F/RH,CURTAIN 15 7-83 192168 GUARD,FAN BELT 1 2A-5
187947 MTG,PLT,F/LH,CURTAIN 13 7-85 192168 GUARD,FAN BELT 1 2B-5
187948 PLT,SPREADER,F,CURTAIN 12 7-85 192169 CHASSIS,REAR 2 7-97
187948 PLT,SPREADER,F,CURTAIN 14 7-83 200033 CLAMP, HOSE 4 10-37
187949 MTG,PLT,REAR,CURTAIN 11 7-85 200036 NIPPLE,GREASE 52 7-3
187949 MTG,PLT,REAR,CURTAIN 13 7-83 200050 CLAMP,HOSE 26 7-61

872271 - B45D 6X6 ADT - FEB 2010


12-19
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
200061 CLAMP, PIPE 61 7-63 200779 TIE ROD END 36 7-19
200062 CLAMP, HOSE 6 3-49 200779 TIE ROD END 53 7-5
200062 CLAMP, HOSE 14 3-3 200871 CABLE TIE 3 6-13
200062 CLAMP, HOSE 7 4-11 200871 CABLE TIE 3 6-23
200062 CLAMP 10 4-77 200871 CABLE TIE 3 6-57
200062 CLAMP,HOSE 35 2A-69 200871 CABLE TIE 6 6-63
200062 CLAMP,HOSE 36 2B-67 200871 CABLE TIE 18 6-45
200078 SEAL, SHIFT FORK SPRING 73 3-105 200871 CABLE TIE 32 6-5
200078 SEAL, SHIFT FORK SPRING 74 3-101 200871 CABLE TIE 32 6-7
200085 CLAMP,HOSE 14 2A-91 200871 CABLE TIE 9 7-59
200085 CLAMP,HOSE 14 2B-89 201212 CLAMP,EXHAUST 15 2A-85
200088 CLAMP, HOSE 7 4-57 201212 CLAMP,EXHAUST 15 2B-83
200092 CLAMP,HOSE 34 2A-69 PRESSURE SENDER, 0-10 BAR,
201375 10 5-29
200092 CLAMP,HOSE 35 2B-67 SWITCH
200092 CLAMP,BREATHER PIPE 74 2B-9 201377 MTG:RUBBER-HAYDEN COOLER 6 4-33
200093 CLEVIS 4 3-75 201382 COOLER:HAYDEN 5 4-33
200212 CLAMP,OIL FILLING,40-60MM 101 2A-11 201382 COOLER, HAYDEN 7 4-21
200212 CLAMP,HOSE,40-60MM 137 2A-33 201419 P-CLIP 4 3-91
200212 CLAMP,OIL FILLING,40-60MM 101 2B-11 201419 P-CLIP 13 3-3
200212 CLAMP,HOSE,40MM-60MM 137 2B-33 201419 P CLIP 12MM 9 4-71
200318 MTG, BAND 4 5-11 201419 P CLIP 3 5-19
200318 MTG, BAND 6 5-15 201419 P-CLIP 6 6-49
200437 VALVE,JUMBO 63MM SWIVEL 5 3-111 201419 P CLIP 17 6-45
200437 VALVE,JUMBO 63MM SWIVEL 5 3-111 201419 P CLIPS 7 7-123
200437 VALVE,JUMBO 63MM SWIVEL 5 3-113 201420 P-CLIPS 12 3-3
200437 VALVE,JUMBO 63MM SWIVEL 5 3-113 201420 P CLIPS 16 5-23
200437 VALVE,JUMBO 63MM SWIVEL 9 3-109 201420 P-CLIP 5 6-49
200437 VALVE,JUMBO 63MM SWIVEL 9 3-109 201420 P CLIPS 13 6-39
200437 VALVE,JUMBO 63MM SWIVEL 9 3-109 201420 P CLIPS 6MM 4 7-125
200437 VALVE,JUMBO 63MM SWIVEL 9 3-109 201420 P CLIPS 6 7-123
200438 SPUD,TUBELESS 6 3-111 201420 P CLIPS 7 7-109
200438 SPUD,TUBELESS 6 3-111 201438 P-CLIPS 10 4-37
200438 SPUD,TUBELESS 6 3-113 201438 P CLIPS 14 4-35
200438 SPUD,TUBELESS 6 3-113 201438 P CLIPS 33 2A-69
200438 SPUD,TUBELESS 10 3-109 201438 P CLIPS 16 2A-71
200438 SPUD,TUBELESS 10 3-109 201438 P CLIP 34 2B-67
200438 SPUD,TUBELESS 10 3-109 201438 P CLIPS 16 2B-69
200438 SPUD,TUBELESS 10 3-109 201439 P CLIPS 15 5-23
200466 INFORMER 13 2A-91 201439 P CLIPS- 18MM 3 7-125
200466 INFORMER 13 2B-89 201439 P CLIPS 7 7-87
200536 PLUG, EXPANSION, LOWER 80 3-105 201439 P CLIPS 13 7-65
200591 K-CLAMP 10 4-67 201439 P-CLIP 11 11-3
200593 K- CLAMP 17 4-39 201439 P CLIPS 32 2A-69
200653 CABLE TIE 7 4-33 201439 P CLIPS 15 2A-71
200653 CABLE TIE 8 4-21 201439 P CLIPS 15 2B-69
200653 CABLE TIE 11 4-37 201453 BULB,PARK LIGHT 12 6-43
200653 CABLE TIE 15 4-35 201499 CIRCLIP:INTERNAL 3 7-107
200653 CABLE TIE 16 4-39 201503 GASKET,CORK,DIESEL TANK 6 7-87
200653 CABLE TIE 17 4-13 201508 MTG BKT:TRI/MARK 35 7-19
200653 CABLE TIE 20 4-47 201509 LATCH,GASKET 34 7-19
200653 CABLE TIE 11 6-15 201509 LATCH,GASKET 54 7-5
200653 CABLE TIE 13 6-51 201529 PLUG, CONNECTING 18 5-17
200653 CABLE TIE 14 6-39 201529 PLUG 3 6-67
200653 CABLE TIE 17 6-47 201664 RUBBER ELBOW 11 2A-91
200653 CABLE TIE 19 6-55 201664 RUBBER ELBOW 11 2B-89
200653 CABLE TIE 12 2A-91 201666 SPRING:BIN HEAT-BALL JOINT 33 7-17
200653 CABLE TIE 12 2B-89 201666 SPRING 14 2A-85
200742 SOCKET, FEMALE, 7 PIN 2 6-67 201666 SPRING 14 2B-83
200743 VALVE, REDUCER, C/W CAP 7 10-37 201737 TEST POINT 3 4-3
200779 TIE ROD END 18 6-55 201737 TEST POINT 13 4-35
200779 TIE ROD END,6MM 19 6-45 201744 CLIP,SPRING 15 3-89
200779 TIE ROD END 13 7-89 201745 PIN:LOCK NUT 14 3-89

872271 - B45D 6X6 ADT - FEB 2010


12-20
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
201748 CIRCLIP EXTERNAL-PLANET PIN F 13 3-89 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-109
201748 CIRCLIP EXTERNAL-PLANET PIN F 1 7-93 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-109
201762 BEARING 3 7-111 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-109
201768 PAD,ARTIC BUMP STOP 4 7-75 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-109
201806 SCREW,BLEED 6 3-97 203695 FAN,14" ELECTRIC HAYDEN 12 6-51
201833 CLAMP, HEAVY DUTY, SUCTION 15 4-39 203738 SPHERILASTIC BRG 2 7-91
201834 CLAMP, HEAVY DUTY, SUCTION 14 4-39 203764 P-CLIP 2 3-91
201873 ADAPTER 2 10-29 203764 P CLIP 11 7-65
201886 DECAL, PDI / QUALITY 1 7-129 203764 P CLIP 30 2A-69
201898 STRAP,EARTH BRAIDED 4 6-49 203764 P CLIP 31 2B-67
202043 DRIVER,RECTANGULAR 7 3-109 203830 CIRCUIT BREAKER 16 6-47
202043 DRIVER,RECTANGULAR 7 3-109 203895 RESEVOIR, AIR, 5L 3 5-11
202043 DRIVER,RECTANGULAR 7 3-109 203897 RESEVOIR, AIR, 20L 7 5-15
202043 DRIVER,RECTANGULAR 7 3-109 203908 P-CLIP 22 7-61
202043 DRIVER,RECTANGULAR 7 3-113 203923 GROMMET 11 3-3
202043 DRIVER,RECTANGULAR 7 3-113 203923 GROMMET 8 4-71
202083 CLAMP, EXHAUST 13 4-39 203923 GROMMET, 29 2A-69
202094 GROMMET,FLAT SPLIT 31 6-7 203923 GROMMET 30 2B-67
202280 GUIDE TAPE, PISTON 6 4-57 203926 GROMMET 14 4-13
202300 BALL VALVE 16 4-13 203927 GROMMET 11 6-51
202300 BALL VALVE 5 7-87 203927 GROMMET 12 6-39
202346 AIRDUCT,FLEX 8 7-59 203927 GROMMET 9 7-69
202489 BELLOW, RUBBER 5 4-57 203927 GROMMET 9 7-71
202557 PLUG 4 6-67 203927 GROMMET 28 2A-69
202614 K-CLAMP 9 4-67 203927 GROMMET 29 2B-67
202686 GRIP 1 7-97 203990 NIPPLE,GREASE 26 4-79
202729 CIGARETTE LIGHTER 12V 30 6-5 203990 NIPPLE,GREASE 2 7-107
202860 BOWL, PRE-CLEARNER 2 2A-95 204042 SWITCH,BINARY PRESSURE 21 7-61
202860 BOWL, PRE-CLEARNER 2 2B-93 204043 RECEIVER DRIER 20 7-61
202867 STRAP:BONNET 55 7-3 204079 GROMMET 6 4-21
202916 PLUG 5 6-67 204111 GUARD, TELESCOPIC 2 7-49
202917 SPRING 56 7-5 204112 SCREW, ADJUSTING HANDLE 4 7-49
202933 BULB 3 6-43 204113 NUT,ADJUSTING HANDLE 8 7-49
202934 BULB,HDLT 11 6-43 204115 SPACER, SPLINED 16 7-49
203029 PIPE, COMPLETE SUCTION 12 4-39 204122 RUBBER,PROG.BUMP STOP 12 7-89
203215 GROMMET 8 4-67 204122 RUBBER,PROG.BUMP STOP 57 7-3
203264 GROMMET 29 6-7 204170 BASE ASSY 7 7-49
203266 GROMMET,BLANK 4 6-27 204187 AIRDUCT,FLEX 7 7-59
203349 K-CLAMP 9 4-77 204438 CAP, STEERING WHEEL 55 7-47
203349 K-CLAMP, SINGLE 4 5-21 204483 MOUNTING, TRANSFER BOX SPLIT 5 3-49
203349 K-CLAMP,SINGLE 14 5-23 204600 STEERING WHEEL 54 7-47
203350 K-CLAMP, DOUBLE 3 3-91 204680 TYRE,29.5R25,XADT,MICH 2 3-109
203350 K-CLAMP, DOUBLE 6 4-11 204710 BULB,HEAVY DUTY 13 6-43
203371 K-CLAMP 12 5-5 204711 MOUNTING, RUBBER, ENGINE 11 4-39
203375 PLATE, AXLE SERIAL NUMBER 8 3-77 205074 VALVE,DRAIN 8 2A-91
203375 PLATE, AXLE SERIAL NUMBER 10 3-83 205074 VALVE,DRAIN 7 2A-93
203375 PLATE, AXLE SERIAL NUMBER 11 3-79 205074 VALVE,DRAIN 8 2B-89
203535 CLAMP,T-BOLT 10 2A-91 205074 VALVE,DRAIN 7 2B-91
203535 CLAMP,T-BOLT 10 2B-89 205259 CIRCUIT BREAKER 15 6-47
203537 CLAMP,T-BOLT 9 2A-91 205424 NUT 23 7-49
203537 CLAMP,T-BOLT 9 2B-89 205428 SPACER 9 7-49
203560 STRAINER, SUCTN 15 4-13 206065 E-MODULE, ADM 28 6-7
203560 STRAINER,SUCTN,90MIC 8 8-5 206070 THROTTLE, FOOT ACTUATOR 27 6-5
203560 STRAINER,SUCTN,90MIC 8 8-13 206082 GAUGE (QUAD) PRESSURE 3 10-29
203588 CLAMP,HOSE 12 7-65 206291 GROMMET 14 6-47
203588 CLAMP,HOSE 23 7-61 206291 GROMMET 7 7-83
203588 CLAMP,HOSE 31 2A-69 206350 FUSE,10A,BLADE TYPE 1 6-9
203588 CLAMP 14 2A-71 206352 HOSE,INTERCOOLER 27 2A-67
203588 CLAMP,HOSE 33 2B-67 206352 HOSE, INTERCOOLER 28 2B-65
203588 CLAMP 14 2B-69 206387 SWITCH, PRESSURE, (NC), 5 BAR 8 5-29
203680 P CLIP 32 2B-67 206405 DT/HD,BLANKING PIN DEUTSCH 10 6-51
203681 P CLIP 14 4-55 206412 DOOR,HVAC,YELLOW 32 7-25

872271 - B45D 6X6 ADT - FEB 2010


12-21
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
206415 HINGE,EXTERIOR 11 7-89 206765 CROSS & ROLLER, LUBE-FOR-LIFE 21 8-17
206415 HINGE,EXTERIOR 31 7-19 206765 CROSS & ROLLER, LUBE-FOR-LIFE 21 8-19
206415 HINGE,EXTERIOR 31 7-25 206765 CROSS & ROLLER, LUBE-FOR-LIFE 22 8-9
206418 WINDOW,CURVED,B30D 30 7-21 206765 CROSS & ROLLER, LUBE-FOR-LIFE 22 8-17
206437 HEXSERT,OPEN 10 7-89 206777 CONNECT, 3 WAY 25 6-69
206437 HEXSERT, OPEN 53 7-39 206778 CONNECT, 1 WAY 26 6-69
206437 HEXSERT, OPEN 53 7-51 206785 CLAMP,AIR INTAKE PIPE 5 2A-91
206439 HANDLE 52 7-37 206785 CLAMP,AIR INTAKE PIPE 5 2B-89
206439 HANDLE,CAB INTERIOR 58 7-3 206806 CLAMP, RUBBER, 5, ENG BOTTOM 18 7-79
206441 HINGE 51 7-37 206807 CLAMP, ALU, 2 BOLT 17 7-79
206442 LATCH, COOLBOX 50 7-37 206808 CLAMP, ALU, 4 BOLT 16 7-79
206444 RUBBER, LATCH, COOLBOX 49 7-37 206826 CLAMP, ALU, 2 BOLT 19 4-47
206447 PLATE, STEP 48 7-41 206826 CLAMP, ALU, 2 BOLT 5 7-77
206449 SUN VISOR 47 7-43 206826 CLAMP, ALU, 2 BOLT 15 7-79
206451 BKT,STRAP,DOOR 29 7-19 206827 CLAMP, ALU, 4 BOLT 18 4-47
206453 RUBBER,STRAP,DOOR 28 7-19 206827 CLAMP, ALU, 4 BOLT 4 7-77
206454 ASHTRAY, TOP MNT, PLASTIC 46 7-39 206827 CLAMP, ALU, 4 BOLT 14 7-79
206465 STRUT,CAB 27 7-19 206829 SPACER, CLAMP, ALUM 3 7-77
206491 STRUT,CAB 26 7-25 206829 SPACER, CLAMP, ALU 13 7-79
206493 K-CLAMP 3 7-35 206832 SPACER, CLAMP, ALU 12 7-79
206523 MTG,RUBBER,CAC-CHASSIS 26 2A-67 206861 HANDLE,PADDLE,BONNET 9 7-89
206523 MOUNTING, RUBBER, CAC-CHASSIS 27 2B-65 206939 MOUNTING PIPE,XENON BEACON 3 6-21
206534 HOSE, ENG TO HEATER RETURN 10 7-65 206940 LIGHT,INTERIOR 26 6-5
206543 PIPE,RADIATOR,BOTTOM 25 2A-69 206945 MOUNTING,RUBBER,SQUIGLY 4 4-33
206543 PIPE,RADIATOR,BOTTOM 26 2B-67 206945 MOUNTING, RUBBER 5 4-21
206561 CONNECT,CONCERTINA,AIR INLET 7 2A-91 206945 MOUNTING, RUBBER, SQUIGLY 13 4-13
206561 CONNECT,CONCERTINA,AIR INLET 7 2B-89 206945 MTG,RUBBER 3 6-49
206579 GROMMET,BLANK 3 6-29 206945 MOUNTING,RUBBER 8 6-51
206585 HEXSERT,OPEN 16 7-61 206945 MTG,RUBBER 10 6-15
206585 HEXSERT, OPEN 45 7-37 206945 MOUNTING,RUBBER,SQUIGLY 11 6-39
206585 HEXSERT, OPEN 45 7-39 206945 MOUNTING,RUBBER 13 6-47
206585 HEXSERT, OPEN 45 7-43 206945 MTG,RUBBER 16 6-45
206659 VACUATOR,A/CLEANER 6 2A-91 206945 MTG,RUBBER 17 6-55
206659 VACUATOR VALVE 6 2A-93 206945 MOUNTING,RUBBER 25 6-7
206659 VACUATOR,A/CLEANER 6 2B-89 206945 MTG,RUBBER 11 7-59
206659 VACUATOR VALVE 6 2B-91 206945 MTG,RUBBER 10 11-3
206680 TYRE,29.5R25,XADT,MICH 2 3-109 206945 MOUNTING,RUBBER 24 2A-69
206690 CONNECT, FEMALE, 3 WAY 6 6-67 206945 MOUNTING,RUBBER,SQUIGLY D# 25 2B-67
206703 CONNECT 4 6-43 206979 CONDENSER,AIR-CON 9 7-65
206703 CONNECT, MALE, 2 WAY 7 6-67 207004 CLIP,SPRING 23 2A-67
206703 CONNECT,2 WAY DEUTSCH,MALE 9 6-51 207004 CLIP, SPRING 24 2B-65
206704 CONNECT, FEMALE, 2 WAY 8 6-67 207005 SHROUD,FAN 22 2A-67
206705 CONNECT, MALE, 3 WAY 9 6-67 207005 SHROUD, FAN 23 2B-65
206706 CONNECT, MALE, 4 WAY 10 6-67 207017 CLAMP, ALU, 2 BOLT 11 7-79
206707 CONNECT, 4-WAY, FEMALE 5 6-59 207018 CLAMP, ALU, 4 BOLT 10 7-79
206707 CONNECT, FEMALE, 4 WAY 11 6-67 207021 SENSOR,BIN PIVOT,ROTARY 15 6-45
206708 CONNECT, MALE, 6 WAY 12 6-67 207021 SENSOR,BIN PIVOT,ROTARY 16 6-55
206709 CONNECT, FEMALE, 6 WAY 13 6-67 207027 DIODE,3A,SPADE TERMINAL 6 6-9
206711 CONNECT, MALE, 8 WAY 14 6-67 207030 LIGHT,WORK LIGHT 1 6-43
206712 CONNECT, FEMALE, 8 WAY 15 6-67 207030 LIGHT,WORK LIGHT 2 6-23
206713 CONNECT, FEMALE, 21 WAY 16 6-67 207031 SWITCH,ELEC,MIRRORS 9 6-15
206717 CONNECT, MALE, 31 WAY 17 6-67 207080 PLUG, 2 WAY 27 6-69
206718 CONNECT, FEMALE, 31 WAY 18 6-67 207098 FILLER, NECK SURGE TANK 21 2A-69
206719 CONNECT, MALE, 9 WAY 19 6-67 207098 FILLER, NECK SURGE TANK 22 2B-67
206720 CONNECT, FEMALE, 9 WAY 20 6-67 207114 FUSE,30A,BLADE TYPE 2 6-9
206722 CONNECT, FEMALE, 4 WAY 21 6-69 207115 FUSE,25A,BLADE TYPE 3 6-9
206724 CONNECT, MALE, 8 WAY 22 6-69 207116 FUSE,20A,BLADE TYPE 4 6-9
206726 CONNECT, FEMALE, 2 WAY 23 6-69 207117 P-CLIP 15 7-61
206735 CONNECT, FEMALE, 2 WAY 24 6-69 207118 FUSE,15A,BLADE TYPE 5 6-9
206765 CROSS & ROLLER, LUBE-FOR-LIFE 9 3-67 207154 STRAP,BELLY PLATE STOP 1 7-73
206765 CROSS & ROLLER, LUBE-FOR-LIFE 19 3-67 207169 SPACER 6 3-45
206765 CROSS & ROLLER, LUBE-FOR-LIFE 22 3-67 207175 ASSY,DRAIN TUBE,HVAC 6 7-59

872271 - B45D 6X6 ADT - FEB 2010


12-22
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
207177 AIR HOSE ADAPTER 22 7-63 207381 DECAL, REFRIGERANT 26 7-129
207178 AIR HOSE ADAPTER 21 7-63 207382 DECAL, CAB TILT 27 7-131
DECAL, DEERE, OVERHEAD POWER- 207383 DECAL, CAB SUPPORT 28 7-131
207191 3 7-129
LINE 207388 PLATE,SEAL,TOP,BONNET 8 7-69
DECAL, DEERE, SEATBELT, WARN- 207388 PLATE,SEAL,TOP,BONNET 8 7-71
207192 4 7-129
ING 207390 SENDER, TEMP 10 6-39
207199 GUARD,FAN,LHS 20 2A-67 207390 SENDER, TEMP 11 6-45
207199 GUARD, FAN, LHS 21 2B-65 207408 DECAL, STARTER MOTOR 30 7-131
207200 GUARD,FAN,RHS 19 2A-67 207411 DECAL, EMERGENCY EXIT 32 7-131
207200 GUARD, FAN, RHS 20 2B-65 207440 SHAFT, ROTARY SENSOR B/JOINTS 10 6-45
207202 SPACER, CLAMP, ALU 17 4-47 207440 SHAFT, ROTARY SENSOR B/JOINTS 12 6-55
207202 SPACER, CLAMP, ALU 9 7-79 207445 E-CLIP 9 6-45
MOUNTING, RUBBER, CONDENSER, 207445 E-CLIP 11 6-55
207213 7 4-67
HVAC 207473 CONNECT, FEMALE, 31 WAY 30 6-69
207213 MTG,RUBBER,CONDENSER,HVAC 8 7-65 207475 CONNECT 31 6-69
207214 LINING,FLEX SUP 13 2A-85 207476 CONNECT, FEMALE, 14 WAY 32 6-69
207214 LINING,FLEX SUP 13 2B-83 207477 CONNECT, FEMALE, 15 WAY 33 6-69
207219 SPRING,CABSTRUT 6 4-71 207498 CONNECT, MALE, 9 WAY 34 6-69
207229 ASSY, FLEX, SWIVEL 12 2A-85 207499 CONNECT, FEMALE, 12 WAY 35 6-69
207229 ASSY, FLEX, SWIVEL 12 2B-83 207500 CONNECT, FEMALE, 15 WAY 36 6-69
207230 TRIMARK,LH HOUSING 25 7-19 207501 CONNECT, FEMALE, 18 WAY 37 6-69
SUPPORT, POSITION SENSOR 207502 CONNECT, FEMALE, 21 WAY 38 6-69
207231 14 6-45
SHAFT 207504 CONNECT 39 6-69
SUPPORT, POSITION SENSOR 207505 CONNECT, 8 WAY 40 6-69
207231 15 6-55
SHAFT 207522 RESISTOR 2 6-49
207253 HOSE,PROTECT,SPIRAL GRD 12 4-35 207524 CONNECT, 3 WAY 41 6-71
207266 HEXSERT, OPEN 44 7-41 207626 PLUG, DRAIN MAGNETIC 1 3-85
207266 HEXSERT, OPEN 44 7-43 207626 PLUG, MAGNETIC 7 3-77
207273 CONNECT, MALE, 12 WAY 28 6-69 207626 PLUG, MAGNETIC 9 3-79
207274 CONNECT, FEMALE, 12 WAY 29 6-69 207626 PLUG, MAGNETIC 9 3-83
207281 SHAFT, POSITION SENSOR ARM 13 6-45 207627 CLAMP, RUBBER, STEER, HOSES 16 4-47
207281 SHAFT, POSITION SENSOR ARM 14 6-55 207647 KNOB,BIN TIP 22 7-19
207288 MTG,SWIVEL HEAD 24 6-3 207657 CLAMP 5 3-45
207289 O-RING 12 6-45 207660 PLUG, FILLER 2 3-85
207289 O-RING 13 6-55 207660 PLUG 6 3-77
207290 DECAL, DEERE, LIFT / TIEDOWN 6 7-129 207660 PLUG 8 3-79
207296 SPRING,SUSP PLT 11 2A-85 207660 PLUG 8 3-83
207296 SPRING,SUSP PLT 11 2B-83 207666 DISC,FRICTION,WDB,SINTERED 5 3-97
207302 DEACAL, GREASE POINT 7 7-129 207676 PLUG,MAGNETIC 4 3-97
207304 DECAL, TIE DOWN POINT 8 7-129 207676 PLUG,MAGNETIC 12 3-89
207306 DECAL,WARNING EATHER,START 9 7-129 207676 PLUG, MAGNETIC 3 4-57
207310 DECAL, LIFTING EYE 11 7-129 207693 FILTER,UNIT,FUEL-WATER 13 2A-71
207311 DECAL, BELL LOGO, CAB DOOR 12 7-129 207693 FILTER,UNIT,FUEL-WATER 1 2A-77
DECAL, B&W BELL LOGO, FR BON- 207693 FILTER,UNIT,FUEL-WATER 13 2B-69
207312 13 7-129
NET 207693 FILTER,UNIT,FUEL-WATER 1 2B-75
207320 DECAL, B&W BELL LOGO 14 7-129 207694 ELEMENT,FILTER,10MICRON 1 8-19
207330 DECAL, PROPSHAFT GUARDS 16 7-129 207694 ELEMENT,FILTER,10MIC 8 8-3
207331 DECAL, RADIATOR FAN WARNING 17 7-129 207694 ELEMENT,FILTER,10MIC 8 8-3
207336 DECAL, ARTICULATION CRUSH 18 7-129 207694 ELEMENT,FILTER,10MIC 8 8-5
207337 DECAL, VISIBILITY WARNING 19 7-129 207694 ELEMENT,FILTER,10MIC 8 8-7
207338 DECAL, PARK BRAKE WARNING 20 7-129 207694 ELEMENT,FILTER,10MIC 8 8-7
207339 DECAL, PASSENGER SEAT 21 7-129 207694 ELEMENT,FILTER,10MIC 8 8-9
207340. DECAL, SUSPENSION CYLINDER 4 4-57 207694 ELEMENT,FILTER,10MIC 8 8-11
207340 DECAL, SUSPENSION CYLINDER 22 7-129 207694 ELEMENT,FILTER,10MIC 8 8-11
207349 DECAL, COMPRESSED AIR 23 7-129 207694 ELEMENT,FILTER,10MIC 8 8-13
207350 DECAL, SPRING PRESSURE 24 7-129 207694 ELEMENT,FILTER,10MIC 8 8-15
207352 COUPLING 8 3-63 207694 ELEMENT,FILTER,10MIC 8 8-15
207365 LATCH:RH,TRI-MARK 8 7-89 207694 ELEMENT,FILTER,10MIC 8 8-17
207366 LATCH,LH,TRI/MARK 7 7-89 207694 ELEMENT,FILTER,10MIC 8 8-17
207366 LATCH,LH,TRI/MARK 24 7-19 207694 ELEMENT,FILTER,10MIC 8 8-19
207375 BOLT,STRIKER,TRIMARK 6 7-89 207694 ELEMENT,FILTER,10MIC 9 8-5
207375 BOLT,STRIKER,TRIMARK 23 7-19 207694 ELEMENT,FILTER,10MIC 9 8-13

872271 - B45D 6X6 ADT - FEB 2010


12-23
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
207694 ELEMENT,FUEL FILTER 2 2A-77 208320 DECAL, HYDRAULIC LEVEL 35 7-131
207694 ELEMENT,FUEL FILTER 2 2B-75 208390 TYRE,29.5R25,R1-2+,GOODYEAR 2 3-109
207707 QUICK, CONNECT, FEMALE 4 11-15 208394 GASKET, LID, HYD TANK 12 4-13
207708 QUICK, CONNECT, MALE 5 11-15 208403 PIPE,AIR INTAKE 4 2A-91
207737 PLUGS,DOSER 6 7-109 208403 PIPE,AIR INTAKE 4 2B-89
207737 PLUG, SHUT-OFF 6 11-11 208405 SHIELD,HEAT,TURBO 22 2A-83
207742 DOZER 5 7-109 208405 SHIELD,HEAT,TURBO 22 2B-81
207742 METERING UNIT, NO 4 5 11-9 208406 SHIELD,HEAT,EXH,MANIFOLD 21 2A-83
207744 METERING UNIT, NO 1 3 11-11 208406 SHIELD,HEAT,EXH,MANIFOLD 21 2B-81
207745 METERING UNIT, NO 9 2 11-9 208416 PIPE,MAKE-UP LINE 18 2A-69
207746 METERING UNIT, NO 8.5 2 11-11 208416 PIPE,MAKE-UP LINE 19 2B-67
207746 METERING UNIT, NO 8.5 2 11-13 208417 PIPE,BREATH,ENG-EXP TANK 17 2A-69
207795 CLIP, RETAINING, ARTIC HOSES 11 4-35 208417 PIPE,BREATH,ENG-EXP TANK 18 2B-67
207796 PLUG 11 3-89 208418 PIPE,BREATH,RAD-EXP TANK 16 2A-69
207799 SEAL,BONNET,CAB INTERFACE 21 7-13 208418 PIPE,BREATH,RAD-EXP TANK 17 2B-67
207830 CONNECT, 5 WAY 42 6-71 208471 SPRING,RETURN,BIG WDB 3 3-97
207831 COVER,HEAD LIGHTS,GRILL 1 6-41 208472 COOLER,T/MISSION 4 3-45
207832 COVER,HEAD LIGHTS,FRAME 9 6-39 208473 FAN,DML654,SUCKER,FAN ONLY 5 3-43
207852 STRUT,CAB 5 7-89 208474 COWLING,T/MISSION COOLER 4 3-43
207861 PLT,RUBBER,BONNET SEAL 59 7-7 208478 ASSY,MID SECT 7 2A-85
207864 GASKET, ELECTRICAL HATCH 43 7-39 208478 ASSY,MID SECT 7 2B-83
207879 STRAP, COAT 42 7-37 208495 CONNECT, 6 WAY 48 6-71
207881 GASKET,GRAB HANDLE 20 7-15 208496 DISC,STATIONARY,4MM,WDB 2 3-97
207881 GASKET,GRAB HANDLE 20 7-17 208503 BLOCK 4 7-109
207897 DECAL, CAB, L/PUMP LEVER 34 7-131 208503 7-PORT BLOCK, BASE 1 11-9
207967 BOOT,RUBBER,DRAIN VALVE 4 2A-3 208503 7-PORT BLOCK, BASE 1 11-11
207967 BOOT,RUBBER,DRAIN VALVE 4 2B-3 208504 4-PORT BLOCK, BASE 1 11-13
207968 COVER, SPEAKER 41 7-37 208505 METERING UNIT, NO 8 3 11-13
207981 ELEMENT,HEATER,FUEL 1 6-53 208506 METERING UNIT, NO 10 4 11-11
207988 SPRING, TENSION, ARTIC HOSE 10 4-35 208507 PRESSURE SWITCH, COMPLETE 5 11-11
208000 CONNECT, FEMALE, 4 WAY 43 6-71 208509 GINA UNIT 1 10-39
208001 CONNECT, FEMALE, 4 WAY 44 6-71 208510 COMMUNICATION CABLE, GINA 2 10-39
208002 CONNECT, FEMALE, 24 WAY 45 6-71 208511 T-ADAPTER 3 10-39
208009 CONNECT, FEMALE, 68 WAY 46 6-71 208519 MOUNTING, ENGINE, FRONT 10 3-3
208041 TERMINAL, PUSH-ON, 1 WAY 47 6-71 208519 MTG,ENGINE,FRONT,OM502LA 3 2A-3
208048 EXTENSION,MUDGUARD,RHS 6 7-83 208519 MTG,ENGINE,FRONT,OM502LA 3 2B-3
208049 EXTENSION,MUDGUARD,LHS 5 7-85 208528 MAT,BIN SHOCK,REAR 5 7-101
208050 MTG,HEADLIGHT,LHS 3 7-75 208531 CLAMP, RUBBER, UNDER CAB 2 7-77
208051 MTG,HEADLIGHT,RHS 2 7-75 208539 INSULATION,CAB,BOTTOM 18 7-27
208062 RING GEAR, 5,8:1 10 3-89 208539 INSULATION,CAB,BOTTOM 18 7-29
208063 PLANET GEAR, 5,8:1, 23T 9 3-89 208547 SEAL, DUO-CONE 5 3-77
208065 RING GEAR,CARRIER,5,8:1 23T 8 3-89 208547 SEAL, DUO-CONE 7 3-79
208066 WASHER,THRUST,5,8:1 7 3-89 208547 SEAL, DUO-CONE 7 3-83
208095 MTG,BKT 10 2A-85 COVER, ALLUMINIUM, ENG MOUNT-
208550 9 3-3
208095 MTG,BKT 10 2B-83 ING
208097 ASSY,TOP SECT 9 2A-85 208550 COVER,ALLUMINIUM,ENG MTG 2 2A-3
208097 ASSY,TOP SECT 9 2B-83 208550 COVER,ALLUMINIUM,ENG MTG 2 2B-3
208098 SPRING 4 7-89 208580 CONNECT, 2 WAY 49 6-71
208099 FLANGE STAINLESS 8 2A-85 208595 SLEEVE, NYLON 13 4-47
208099 FLANGE STAINLESS 8 2B-83 208595 SLEEVE, NYLON 14 4-47
208103 GASKET 19 7-19 208595 SLEEVE, NYLON 15 4-47
208103 GASKET 19 7-21 208614 DUAL LOCK 3 6-27
208154 TYRE,875/65R29,XAD,65-1,MICH 2 3-111 208629 CAP,DIESEL,NO BREATHER 4 7-87
208154 TYRE,875/65R29,XAD,65-1,MICH 2 3-113 208634 INSULATION,CAB,FIREWALL 17 7-13
208158 COVER,PLUG,COLUMN SWITCH 23 6-5 208639 PLATE, SEAL, CAB, REAR, LH 1 7-67
208162 KIT, O-RING 3 11-15 208654 SENSOR 7 6-45
208163 HOSE 2 11-3 208654 SENSOR 8 6-45
208166 PIPE, GREASE 6 11-9 208655 SEAL,RUBBER,RHS,CAB 5 7-83
208167 PIPE, GREASE 13 11-11 208656 SEAL,RUBBER,LHS,REAR,CAB 16 7-27
208168 PIPE, GREASE 4 11-13 208657 SEAL,RUBBER,RHS,REAR,CAB 15 7-27
208310 TYRE,875/65R29,GP-4D,GOODYEAR 2 3-111 208717 CLAMP,SEAL,RIKER 20 2A-79
208310 TYRE,875/65R29,GP-4D,GOODYEAR 2 3-113 208717 CLAMP,SEAL,RIKER 20 2B-77

872271 - B45D 6X6 ADT - FEB 2010


12-24
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
208718 PIPE,FLEX,EXHAUST 19 2A-79 210948 PEDAL, BRAKE 4 4-63
208718 PIPE,FLEX,EXHAUST 19 2B-77 210966 PUMP HYDRAULIC 1 4-45
208733 INSULATION,CAB,F/WALL,RH 14 7-13 210966 PUMP, HYD 9 4-39
208746 GASSTRUT 60 7-3 VALVE, MANIFOLD, PARKER, LRG,
210969 1 4-3
208771 GROMMET 6 6-45 ADT
208771 GROMMET 22 6-7 210969 VALVE, MANIFOLD 1 4-5
208771 GROMMET 9 11-3 210969 VALVE, MANIFOLD 1 4-7
208822 CLAMP,T-BOLT 15 2A-69 211473 VALVE, PURGE TANK 1 5-17
208822 CLAMP,T-BOLT 16 2B-67 211473 VALVE,PURGE TANK 11 5-7
208848 STRAIN GAUGE 3 6-59 212010 VALVE,BLOCK,IPM,LARGE,BELL, G2 1 5-27
208865 MUDFLAP, FRONT 4 7-83 212010 VALVE, BLOCK, IPM, LARGE 1 5-29
208865 MUDFLAP, FRONT 4 7-85 212021 HYDRAULIC MOTOR 1 4-29
208879 COVER, STRAIN GAUGE 8 6-59 212021 MOTOR,HYDRAULIC 4 4-23
208880 CONNECT, FEMALE, 9 WAY 50 6-71 212028 DECAL, TYRE PRESS, 45 TON 36 7-131
208884 GUARD,TOP,FAN 14 2A-67 212033 DECAL, B&W, 45 TON 37 7-131
208884 GUARD, TOP, FAN 15 2B-65 DECAL, SPEED DOWN SLOPE, 45
212034 38 7-131
210038 AIR SHIFT 4 3-77 TON
210038 AIR SHIFT 6 3-79 212043 DECAL, ROPS FOPS, 50 TON 29 7-131
210038 AIR SHIFT 6 3-83 214136 ANTENNA,WHIP,TPMS 5 6-63
210038 ACTUATOR, AIR SHIFT 83 3-101 214137 ANTENNA,MTG BASE,TPMS 4 6-63
210038 ACTUATOR, AIR SHIFT 84 3-105 214176 ISOLATOR, STEERING COLUMN 24 7-49
210067 HORN,AIR,TWIN 2 5-19 214194 CLAMP,HOSE 12 2A-67
210105 LEVEL, INDICATOR 11 4-13 214194 CLAMP, HOSE 13 2B-65
210250 ACCUM, PISTON, 3.95L, 80BAR 1 4-17 214204 SEAL,GRILL,PNEU PIPES 7 7-69
210544 VALVE, SOLENOID 2 5-17 214205 SEAL,CONDENSOR,RADIATOR 6 7-69
210561 VALVE, UNLOADER, AIR DRYER 1 5-13 214231 SPHERICAL BEARING 2 4-57
210561 VALVE, UNLOADER, AIR DRYER 2 5-11 214231 SPHERICAL BRG, 2 BOLT 1 7-91
210739 VALVE, STEERING, EATON 1 4-49 214231 SPHERICAL BRG 2 7-113
210739 VALVE, STEERING 6 4-63 214241 HARNESS, ALLISON, CAB 2 6-13
210741 STRAINER 10 4-13 214243 E-MODULE,SSM 20 6-5
210741 STRAINER,90 MICRON,3 10 8-5 214246 E-MODULE, TCU 1 6-13
210741 STRAINER,90 MICRON,3 10 8-13 214263 STACK 6 2A-85
210766 MOTOR, HYDRAULIC, 18CC 1 4-27 214263 STACK 6 2B-83
210766 MOTOR, HYD 5 4-25 214268 SPACER,INN,FAN,BONNET 7 6-51
PUMP, TWIN GROENEVELD GREAS- 214269 SPACER,OUT,FAN,BONNET 6 6-51
210769 1 11-15
ING 214282 HARNESS,ALLISON,ARTIC 1 6-49
210778 PUMP, EMERGENCY STEERING 1 4-53 214284 HARNESS,BATTERY BOX,LARGE 12 6-47
210778 PUMP, BI-DIRECTION, E/STEER 10 4-39 214285 CONNECT, 13 MM , LUG 51 6-71
210813 SIGHT GLASS,HEADER TANK 13 2A-69 214287 HARNESS,ENGINE 8 6-39
210813 SIGHT GLASS,HEADER TANK 14 2B-67 214288 HARNESS,ARTIC 5 6-45
210817 ACCU, F/T, PISTON 4 4-59 214289 HARNESS,REAR 10 6-55
210818 ACCU, F/T, PISTON 3 4-59 214301 DECAL, FUSES, MM POWER 44 7-131
210823 BLOCK, MANIFOLD, TANK LINES 9 4-37 214307 CONNECT, 13 MM , LUG 52 6-71
210833 VALVE, SOLENOID 2 5-29 214309 DECAL, CB‘S, FUSES, RELAYS 45 7-131
210840 ADAPTOR, STEERING NOISE, ISOLAT 5 4-63 214310 E-MODULE,BATT BALANCER 19 6-7
210862 FILTER ASSY,HYDRAULIC TANK 1 4-19 214313 SWITCH,PRESS 4 6-45
210862 ASSY, FILTER 9 4-13 214314 SWITCH,PRESS 3 6-45
210868 MANIFOLD,EVB & EXH,BRAKE 13 5-23 214317 SWITCH,RED,EMERG BRAKE 3 6-37
210895 VALVE,NON RETURN 2 6-11 214318 SWITCH, TEMPERATURE 4 3-49
210896 MOTOR,WIPER 7 6-11 214318 SWITCH, TEMP, 112 DEG 109 3-51
210905 SOLENOID, PILOT VALVE, 24V 6 5-29 214319 CONNECT, 3 WAY. PIN 53 6-71
210908 ACCU, DIAPHRAM 2 4-3 214350 CONNECT, FEMALE, 4 WAY 54 6-71
210920 PUMP,MANUAL 5 4-71 214354 COLUMN,STEERING 1 7-49
210920 PUMP, MANUAL, C/W TANK A 4-75 214354 COLUMN, STEERING 39 7-47
ACCU,PIS- 214377 DECAL,EMERGENCY STOP 2 6-37
210922 1 4-15
TON,CRIMPED,4L,UNCHARGED 214389 CONNECT, MALE, 18 WAY 55 6-71
210923 ACCU,PISTON,CRIMPED 1 4-15 214391 INSULATION, NOISE, FIREWALL, LH 38 7-45
210940 MANIFOLD ASSY, SUSPENSION 1 4-61 214392 INSULATION, NOISE, FIREWALL, RH 37 7-45
210940 MANIFOLD, ASSY, SUSPENSION 2 4-59 214393 INSULATION, NOISE, OUTER FRONT 36 7-45
210941 VALVE,DMPNG ASSY,SUSP 13 4-55 214395 INSULATION, NOISE, LOWER, LH 35 7-45
210941 DAMPING VALVE ASSY, SUSP A 4-59 214396 INSULATION, NOISE, DASHBOARD 34 7-45
210948 BRAKE PEDAL, MICO, 100/100 BAR 1 4-65 214402 E-MODULE 2 6-57

872271 - B45D 6X6 ADT - FEB 2010


12-25
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
214418 HARNESS,STOP SWITCH 1 6-37 216038 BONNET,SHELL 61 7-3
214426 DECAL, WARNING, HIGH PRESS, HYD 46 7-131 216038 BONNET,SHELL 61 7-7
214428 DECAL, WARNING, HOT SURFACE 47 7-131 216039 HAMMER, EMERGRNCY EXIT 29 7-37
DECAL, WARNING, RADIAT, AREA 216071 CONNECT, FEMALE, 21 WAY 62 6-73
214429 48 7-131
HOT 216074 CONNECT, 80 WAY 63 6-73
214430 MUDFLAP,BIN 4 7-101 216076 CONNECT, 20 WAY 64 6-73
214432 E-MODULE,MDU3 18 6-5 216080 CONNECT, 48 WAY 65 6-73
214435 INSULATION, NOISE, LH, LOWER 33 7-45 216081 CONNECT, 32 WAY 66 6-73
214444 PCB, STRAIN GAUGE 2 6-59 216082 CONNECT, 32 WAY 67 6-73
214453 DECAL, SIGHT GLASS 41 7-131 216083 CONNECT, 16 WAY 68 6-73
214454 GLAND, COMPRESSION 7 6-59 216084 CONNECT, 14 WAY 69 6-73
214474 FUSE,40A,BLADE TYPE 8 6-9 216088 SWITCH,STEERING COLUMN 15 6-5
214510 HARNESS,SAT,IRIDIUM 2 6-29 216091 CONNECT, 31 WAY 70 6-73
214528 HARNESS 1 6-57 MOUNTING, RUBBER, HAYDEN
216094 4 4-21
214529 HARNESS,OBW & TPMS 3 6-63 COOLER
214577 DECAL, ILLEGAL ON SA ROADS 53 7-133 216095 CONNECT, FEMALE, 31 WAY 71 6-73
214601 DECAL, REFLECTOR, RED 2 7-129 216096 CONNECT, MALE, 31 WAY 72 6-73
214601 DECAL,RED REFLECTOR 3 7-101 216104 CLIP,SPRING,EXTERNAL,D465X3 6 3-89
214611 RADIO,BLAUPUNKT,DAYTONA 4 6-31 216105 SILENCER,SQUARE 18 2A-79
214623 NONSLIP,PAD,MUDGUARD 3 7-85 216105 SILENCER,SQUARE 18 2B-77
214627 NONSLIP,MUDGUARD,RHS 3 7-83 216127 DECAL, HIGH TEMP, GREASE PT 42 7-131
214628 NONSLIP,REAR,F/TANK 2 7-87 216129 SWITCH,BATTERY DISCONNECT,DP 11 6-47
214629 NONSLIP,PAD,LHS,FRONT 1 7-89 216173 P-CLIP 2 6-33
214630 NONSLIP,LEFT MID 2 7-89 216197 COVER, A PILLAR, LHS 28 7-41
214631 NONSLIP,PAD,LEFT,REAR 3 7-89 216203 DECAL, FRONT SUSP, CRUSH 43 7-131
214632 N/SLIP,FRNT,F/TANK 3 7-87 216216 HVAC UNIT 5 7-59
DECAL, WARNING, CAB MOUNT, 216216 HVAC UNIT, 24V A 7-63
214666 54 7-133
CRUSH 216217 HORN 7 6-39
214670 SWITCH, POWER, SEAT, HIGH BACK 32 7-51 216221 HARNESS,CAB 21 6-3
214671 HARNESS, POWER, SEAT, HIGH BCK 31 7-51 216224 EXH,MANIFOLD 17 2A-79
214750 STRAP,FLEX STEP 2 7-83 216224 EXH,MANIFOLD 17 2B-77
214750 STRAP,FLEX STEP 2 7-85 216225 PIPE,EXH,INTERIM 16 2A-79
214788 ANTENNA,RADIO,BLAUPUNKT 3 6-31 216225 PIPE,EXH,INTERIM 16 2B-77
214792 CONNECT, MALE, 4 WAY 56 6-71 216234 MAT, FLOOR 27 7-41
214793 CONNECT, FEMALE, 12 WAY 57 6-71 216235 PANEL, MDU 26 7-39
214794 CONNECT, FEMALE, 3 WAY 58 6-71 216236 VENT,BOX,COOLER 4 7-59
214795 CONNECT, MALE, 2 WAY 59 6-71 216237 COVER, B PILLAR, LHS 25 7-41
214796 CONNECT, MALE, 4 WAY 60 6-71 216242 MTG,BAND,2 PIECE,AIR CLEANER 3 2A-91
214798 CONNECT, FEMALE, 2 WAY 61 6-73 216242 MTG,BAND,2 PIECE,AIR CLEANER 3 2B-89
214805 HARNESS 4 6-59 216255 MICO BRAKE PEDAL GASKET 3 4-63
214825 DECAL, BIN SUPPORT 15 7-129 216277 LID, COOLER BOX 24 7-37
214827 DECAL, EMERGENCY EXIT, EXTRA 55 7-133 216278 LID, FUSES/RELAYS 23 7-37
214830 DECAL, READ OM, OVER RPM, LRG 56 7-133 216281 HARNESS,DIAGNOSTIC 1 10-33
214831 DECAL, SSM, STD 57 7-133 216286 HARNESS,BEACON,EXTENSION 2 6-21
214850 DECAL, SOUND PRESSURE, 76DB 58 7-133 216287 HARNESS,WORK LIGHT 1 6-23
214875 DECAL, WARNING, BONNET CRUSH 25 7-129 216291 HARNESS,RADIO,BLAUPUNKT 2 6-31
214877 SEAL,BOT,COVER,FAN,BONNET 5 6-51 216296 BATTERY,12V 10 6-47
214966 DECAL, FOLD MIRROR 59 7-133 216325 CONNECT, 3 WAY 73 6-73
214977 PLUG, SOCKET, 4 WAY 156 6-81 216326 CONNECT, FEMALE, 2 WAY 74 6-73
214978 PLUG, SOCKET, 3 WAY 154 6-81 216327 CONNECT, 2 WAY 75 6-73
214979 PLUG, SOCKET, 42 WAY 155 6-81 216328 CONNECT, 2 WAY 76 6-73
216001 MIRROR,ELECTRICAL,24V 1 6-17 216329 CONNECT, FEMALE, 2 WAY 77 6-73
216001 MIRROR,ELECTRIC 8 6-15 216330 CONNECT, FEMALE, 3 WAY 78 6-73
216002 MIRROR,WIDE 7 6-15 216331 CONNECT, 4 WAY 79 6-73
216002 MIRROR,WIDE ANGLE 7 6-17 216332 CONNECT, FEMALE, 4 WAY 80 6-73
216004 PANEL, INTERIOR, MAIN DOOR 30 7-37 216333 CONNECT, FEMALE, 2 WAY 81 6-75
216017 BUZZER 17 6-5 216334 CONNECT, FEMALE, 2 WAY 82 6-75
216027 LAMP,AMBER,LED,INDICATOR,REAR 8 6-55 216335 CONNECT, FEMALE, 6 WAY 83 6-75
216027 LAMP,AMBER,LED,INDICATOR,REAR 9 6-55 216336 CONNECT, FEMALE, 6 WAY 84 6-75
216028 LAMP,RED,LED,BRAKE/PARK,REAR 6 6-55 216345 HARNESS 4 6-51
216028 LAMP,RED,LED,BRAKE/PARK,REAR 7 6-55 216353 STACK,EXHAUST 15 2A-79
216037 SOCKET,12V,ACCESSORY 16 6-5 216353 STACK,EXHAUST 15 2B-77

872271 - B45D 6X6 ADT - FEB 2010


12-26
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
216357 YOKE, HARDENED & GROUND 10 3-81 216744 SEAL,TOP SEALING PLATE 4 7-71
216358 CONNECT, FEMALE, 3 WAY 85 6-75 216761 HARNESS, WBT 2 6-45
216359 TERMINATOR 86 6-75 216767 CONNECT, 21 WAY 89 6-75
216360 CABLE,BATTERY,BK 9 6-47 216768 CONNECT, 21 WAY 90 6-75
216361 CABLE,BATTERY,RED 8 6-47 216769 CONNECT, FEMALE, 21 WAY 91 6-75
216362 CABLE,BATTERY,BK 7 6-47 216770 CONNECT, MALE, 21 WAY 92 6-75
216363 CABLE,BATTERY,RED 6 6-47 216771 CONNECT, FEMALE, 21 WAY 93 6-75
216371 COVER,DUST,H/LAMP 6 6-39 216772 CONNECT, MALE, 21 WAY 94 6-75
216378 NUT,HEXAGON,EN8,LOCK 5 3-89 216773 CONNECT, MALE, 23 WAY 95 6-75
216379 THRUST,WASHER,5.8:1,TWO PIECE 4 3-89 216774 CONNECT, FEMALE, 23 WAY 96 6-75
216381 CUSHION, SEAT, TRAINER 22 7-51 216775 CONNECT, MALE, 33 WAY 97 6-75
216382 CUSHION, SEAT, TRAINER 21 7-51 216776 CONNECT, FEMALE, 33 WAY 98 6-75
216405 CONNECT, 32 WAY 87 6-75 216777 CONNECT, FEMALE, 9 WAY 99 6-75
216412 HARNESS,REAR WIPER 14 6-3 216778 CONNECT, MALE, 9 WAY 100 6-75
216415 HARNESS,BONNET,FANS 3 6-51 216779 CONNECT, MALE, 2 WAY 101 6-77
216416 CAMERA,REVERSE MONITOR 5 6-35 216780 CONNECT, FEMALE, 2 WAY 102 6-77
216417 DISPLAY,LCD,REVERSE MONITOR 4 6-35 216782 CONNECT, FEMALE, 4 WAY 103 6-77
HARNESS,POWER,REVERSE MONI- 216784 CONNECT, 11 MM 104 6-77
216418 3 6-35
TOR 216785 CONNECT, MALE, 9 WAY 105 6-77
216419 CABLE,PROTECTIVE,16MREV MON 2 6-35 216786 CONNECT, FEMALE, 9 WAY 106 6-77
216426 BKT,ROOF MOUNT,REV MONITOR 1 6-35 216787 CONNECT, MALE, 21 WAY 107 6-77
216429 PANEL, HOLD-ALL, CAB 20 7-39 216788 CONNECTS, 13 MM, LUG 108 6-77
216430 PANEL, WIPER, REAR, CAB 19 7-39 216789 CONNECT, FEMALE, 9 WAY 109 6-77
216445 SENDER,FUEL 5 6-39 216798 CONNECT, MALE, 15 WAY 110 6-77
216451 FOOT,TRAY,E-MODULE 13 6-7 216809 CONNECT, 10 MM, LUG 111 6-77
216453 KIT, GASKET, COOL BOX 18 7-37 216810 CONNECT, 10 MM, LUG 112 6-77
216454 GASKET 17 7-37 216811 CONNECT, 8 MM, LUG 113 6-77
216455 HARNESS,ELEC MIRROR,RH 6 6-15 216812 CONNECT, 6 MM, LUG 114 6-77
216456 HARNESS,ELEC MIRROR,LH 5 6-15 216813 CONNECT, 6 MM, LUG 115 6-77
216457 COVER, E-MODULE, CAB 16 7-39 216815 CONNECT, PUSH-ON, 3 MM 116 6-77
216458 COULUMN, BASE 25 7-49 216816 CONNECT, PUSH-ON, 4.8 MM 117 6-77
216462 FUSE,BLANK,BLADE TYPE 7 6-9 216817 CONNECT, PUSH-ON, 1 WAY 118 6-77
216463 ADAPTOR,VENT 2 7-59 216836 GASKET 2 7-35
216471 RADIATOR 11 2A-67 216839 CONNECT, 2 WAY 119 6-77
216471 RADIATOR 12 2B-65 216840 PLT,MTG,FANS,BONNET 63 7-7
216472 MAT, DASH ACCESS 15 7-39 216852 CONNECT, MALE, 2 WAY 120 6-77
216473 MAT, COOL BOX 14 7-37 216856 CONNECT, 2 WAY 121 6-79
216486 PLT,PIVOT,HEADLIGHT 4 6-39 216857 CONNECT, 2 WAY 122 6-79
216487 COOLER, AIR, CHARGE, BEHR 11 2B-65 216861 CONNECT, FEMALE, 31 WAY 123 6-79
216521 COVER, A PILLAR, RHS, GREASER 13 7-41 216882 CURTAIN,WHEEL,ARCH 1 7-83
216523 COVER, SEAT, TRAINER 12 7-51 216882 CURTAIN,WHEEL ARCH 1 7-85
216525 VENT,SWIVEL,HVAC 3 7-59 216905 CONNECT, MALE, 2 WAY 124 6-79
216527 STRAP,EARTH 12 6-7 216924 CONNECT, FEMALE, 3 WAY 125 6-79
216597 E-MODULE,TPMS RECEIVER,CAN 2 6-63 216925 CONNECT, MALE, 3 WAY 126 6-79
216645 ISOLATOR,RUBBER,CYLINDRICAL 11 6-7 216926 CONNECT, MALE, 3 WAY 127 6-79
FASTENER, PLASTIC, HEADLINER, 216936 PLUG,WDB,BIG 10 3-97
216646 11 7-43
ADT 216944 SEAL,CONDENSOR,RADIATOR 3 7-71
216650 TRAY,E-MODULES 10 6-7 216960 CLAMP,5”,EXHAUST PIPE 14 2A-79
216666 NIPPLE, GREASE 7 3-67 216960 CLAMP 14 2B-77
216673 MAT, TOOLBOX 10 7-41 216965 HOSE,RADIATOR,BOTTOM 10 2A-69
216702 P CLIPS 9 6-5 216965 HOSE,RADIATOR,BOTTOM 10 2B-67
216705 ROOF,CAB,YELLOW 2 7-11 216994 ALARM,BACK UP 5 6-55
216712 HOSE,TEFLON 10 5-3 SEAT, UPPER, OPERATOR, HIGH
216995 2 7-55
216714 PIPE, SUCT, EMERG STEER 8 4-39 BACK
216726 SEALING,SIDE,BONNET 5 7-69 216997 SEAT, OPERATOR, HIGH BACK 1 7-55
216726 SEALING,SIDE,BONNET 7 7-71 217030 REAMER, OIL PUMP, REPAIR 12 10-25
216727 PLATE,SEAL,SIDE,BONNET 4 7-69 217066 GASKET, ORBITAL 2 4-63
216727 PLATE,SEAL,SIDE,BONNET 6 7-71 217105 GUARD,ASSY,TOP 5 2A-85
216735 RESISTOR, 2 WAY, PINS 88 6-75 217105 GUARD,ASSY,TOP 5 2B-83
216742 SEAL,GRILL,PNEU PIPES 5 7-71 217138 SENSOR,PRESS & TEMP,TPMS 2 6-65
216743 SEAL,GRILL,HAYDEN PIPE 3 4-33 217140 CABLE,TPMS 1 6-63
216744 SEAL,TOP SEALING PLATE 3 7-69 217142 MTG,TPMS SENSOR,TPMS 1 6-65

872271 - B45D 6X6 ADT - FEB 2010


12-27
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
217151 WINDOW,REAR 13 7-21 218079 CONNECT, MALE, 2 WAY 136 6-79
217166 E-MODULE,MEMORY MODULE 2 6-27 218191 CLAMP, RUBBER, 9, RHS, ENG 6 7-79
217177 CLAMP, RUBBER, 16, TOP, F/CHASSIS 8 7-79 218192 CLAMP, ALU, 2 BOLT 5 7-79
217223 E-MODULE,USB TO CAN 2 10-33 218193 CLAMP, ALU, 4 BOLT 4 7-79
TYRE,29.5R25,BRIDGE- 218240 HEADLAMP,COMBO,LHS 2 6-39
217247 2 3-109
STONE,VLT,E3/L3 218240 HEADLAMP,COMBO,LHS 7 6-43
217285 SHEILD, MUD 30 3-59 218241 HEADLAMP,COMBO,RHS 1 6-39
217400 COUPLING,S/SHAFT,SUNGEAR,5.8:1 3 3-89 218241 HEADLAMP,COMBO,RHS 8 6-43
217532 PLUG,BLANKING 12 5-23 218279 GROMMET 9 4-35
217533 PIPE,EVB,X-OVER,LHS 11 5-23 218280 SPACER, HOSES, ARTIC 8 4-35
217534 PIPE,EVB,X-OVER,RHS 10 5-23 218307 HOSE,TEFLON 9 5-3
217555 WINDOW,LH,FRONT,TOUGHENED 12 7-21 218328 MTG,ANTI-VIBRATION,C/BOX 3 3-43
217556 DOOR,MAIN 11 7-19 218328 MTG, ANTI-VIBRATION, C/BOX 1 4-63
217563 GROMMET 12 4-55 218331 BOOT,RUBBER,DOOR HANDLE 8 7-19
217588 SEAL,DOOR,HVAC,RHS 10 7-25 218336 GROMMET 7 4-35
217590 SEAL,DOOR,MAIN 9 7-19 218344 EXHAUST,FLEX 3 2A-85
217599 CLAMP, HOSE 1 4-57 218344 EXHAUST,FLEX 3 2B-83
217617 PIPE,W/WASHER KIT 5 6-11 218345 K-CLAMP,SMOOTH,SINGLE 9 5-23
217618 BLADE,WIPER 6 6-11 218345 K-CLAMP,SMOOTH,SINGLE 12 2A-71
217619 ARM,WIPER 1 6-11 218345 K-CLAMP,SMOOTH,SINGLE 13 2A-83
217620 CLIPS,WASHER SYSTEM 3 6-11 218345 K-CLAMP,SMOOTH,SINGLE 12 2B-69
217621 NOZZLE,6 WAY,WASHER SYSTEM 4 6-11 218345 K-CLAMP,SMOOTH,SINGLE 13 2B-81
217625 SOLENOID,CONT DUTY,24V 5 6-47 218346 K-CLAMP,SMOOTH,DOUBLE 11 2A-71
217635 CLAMP, RUBBER, 12, FIREWALL 7 7-79 218346 K-CLAMP,SMOOTH,DOUBLE 11 2B-69
217647 CABLE,BATTERY,BLACK 4 6-47 218379 SWITCH, LIMIT 2 3-107
217664 CAPSCREW 2 7-95 218379 SWITCH 3 3-49
217669 CONNECT, FEMALE, 26 WAY 128 6-79 218420 SHIELD,HEAT,RECT,SIL,STACK 12 2A-81
217671 SANDWICH BLOCK,REAR SUSP 1 7-111 218420 SHIELD,HEAT,RECT,SIL,STACK 12 2B-79
217706 CONNECT, 4-WAY, MALE 6 6-59 218421 SHIELD,HEAT,RECT,SIL,LHS 11 2A-81
217706 CONNECT, MALE, 4 WAY 129 6-79 218421 SHIELD,HEAT,RECT,SIL,LHS 11 2B-79
217707 OBW,LOAD LIGHTS,COMPLETE A 6-19 218422 SHIELD,HEAT,RECT,SIL,RHS 10 2A-81
217711 CONNECT, MALE, 2 WAY 130 6-79 218422 SHIELD,HEAT,RECT,SIL,RHS 10 2B-79
217717 RELAY,24V 9 6-9 218423 SHIELD,HEAT,RECT,SIL,DECAL 9 2A-83
217719 LIGHT,FLOOD,65W,24W 1 6-25 218423 SHIELD,HEAT,RECT,SIL,DECAL 9 2B-81
217719 LIGHT,REVERSE FLOODLIGHT 2 6-43 218424 SHIELD,HEAT,RECT,SIL,D/STACK 8 2A-81
217719 LIGHT,FLOOD 3 6-55 218424 SHIELD,HEAT,RECT,SIL,D/STACK 8 2B-79
217719 LIGHT,FLOOD 4 6-55 218425 SHIELD,HEAT,RECT,SIL,OULET 7 2A-81
217725 CABLE,BATTERY,RED 3 6-47 218425 SHIELD,HEAT,RECT,SIL,OULET 7 2B-79
217730 CONNECT, FEMALE, 8 WAY 131 6-79 218426 SEAL,COOL/BOX,HEAT SHIELD 6 3-41
217737 FRAME, SWITCH 8 6-5 218435 CAP,SHIELD,SILENCER 6 2A-79
217739 CONNECT 132 6-79 218435 CAP,SHIELD,SILENCER 6 2B-77
217745 WASHER,BOTTLE AND PUMP 7 6-5 218445 SIDESHAFT 3 3-77
217758 PLATE, BLANKING, RADIO FACE 8 7-37 218445 SIDESHAFT 5 3-79
217776 OBW,LOAD LIGHTS,BRACKET 4 6-19 218445 SIDESHAFT 5 3-83
217777 OBW,LOAD LIGHT,RED 3 6-19 218449 SEALCLAMP 2 2A-85
217778 OBW,LOAD LIGHT,AMBER 2 6-19 218449 SEALCLAMP 2 2B-83
217779 OBW,LOAD LIGHT,GREEN 1 6-19 218452 DISPLAY,A/GREASER 8 11-3
217790 HARNESS,ARTIC JUMP 2 6-55 218457 CONNECT, MALE, 8 WAY 137 6-79
217798 SUN,GEAR,5,8:1,23T,CHAMFER 2 3-89 218464 CONNECT 138 6-79
217820 CONNECT, FEMALE, 3 WAY 133 6-79 218479 CLAMP, OVER CENTRE 2 10-19
217821 CONNECT, MALE, 3 WAY 134 6-79 218487 SHIELD,HEAT,INTERM,TOP 5 2A-83
217846 DECAL, CB, S & IGN SOL 49 7-133 218487 SHIELD,HEAT,INTERM,TOP 5 2B-81
217899 SWITCH,LOW LEVEL COOLANT 3 6-39 218488 SHIELD,HEAT,INTERM,BOTM 4 2A-83
217902 FRAME,SWITCH,CARLING,BLANK 6 6-5 218488 SHIELD,HEAT,INTERM,BOTM 4 2B-81
217999 E-MODULE, CCU 2 5 6-7 218501 PIPE,FLEX,EXH,S/S,BRAIDED 3 2A-79
218011 FLEX,TOP 4 2A-85 218501 PIPE,FLEX,EXH,S/S,BRAIDED 3 2B-77
218011 FLEX,TOP 4 2B-83 218504 CLAMP,T-BOLT 2 2A-79
218033 DECAL, AIRCON, FILTER, CLEAN 50 7-133 218504 CLAMP 2 2B-77
218035 CLAMP,T-BOLT 9 2A-69 218508 CLAMP,FUEL FILTER 10 2A-71
218035 CLAMP,T-BOLT 9 2B-67 218508 CLAMP,FUEL FILTER 19 2A-75
218048 MAT,MID,BIN SHOCK 2 7-101 218508 CLAMP,FUEL FILTER 5 2A-77
218077 CONNECT, MALE, 3 WAY 135 6-79 218508 CLAMP,FUEL FILTER 10 2B-69

872271 - B45D 6X6 ADT - FEB 2010


12-28
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
218508 CLAMP,FUEL FILTER 19 2B-73 218955 LUG, 6 MM 145 6-81
218508 CLAMP,FUEL FILTER 5 2B-75 218956 LUG, 6 MM 146 6-81
218545 RUBBER,SEAL,REAR WINDOW 5 7-31 218957 LUG, 6 MM 147 6-81
218546 RUBBER,SEAL,CAB/SILENCER 4 7-31 218958 LUG, 8 MM 148 6-81
218559 CONNECT, FEMALE, 2 WAY 139 6-79 218961 LUG, 10 MM 149 6-81
218600 RUBBER,SEAL,C/BOX-SILENCER 5 3-41 218962 LUG, 10 MM 150 6-81
218601 SHIELD,ANTI-SPLASH,FUEL 9 2A-71 218963 LUG, 10 MM 151 6-81
218601 SHIELD,ANTI-SPLASH,FUEL 9 2B-69 218964 LUG, 10 MM 152 6-81
218603 CLAMP, RUBBER, 8, EXP FRAME 3 7-79 218965 LUG, 13 MM 153 6-81
218604 CLAMP, ALU, 2 BOLT 2 7-79 218966 CIRCLIP,EXTERNAL, SNAP RING 1 3-89
218605 PEAK,CAB,ADT,D#,YELLOW 1 7-35 218971 SLEEVE, NYLON 7 4-39
218605 PEAK,CAB,ADT,D#,YELLOW 5 7-33 218977 HOSE,T-ASSY,ENG HEATER 3 2A-69
218613 PIPE,HVAC,HEATER,IN 7 7-65 218977 HOSE,T-ASSY,ENG HEATER 3 2B-67
218614 PIPE,HVAC,HEATER,OUT 6 7-65 218979 RUBBER,SEAL,BONNET,LHS 68 7-7
218642 HOSE, RADIATOR, TOP 8 2A-69 218994 COUPLING 7 3-63
218642 HOSE, RADIATOR, TOP 8 2B-67 218996 MOULDED RUBBER BUFFER 1 7-75
218644 HOSE,MAKE-UP LINE,EXP,TNK 7 2A-69 218998 SEALING,TOP,BONNET 2 7-69
218644 HOSE,MAKE-UP LINE,EXP,TNK 7 2B-67 218998 SEALING,TOP,BONNET 2 7-71
218645 HOSE,MAKE-UP LINE,ENGINE 6 2A-69 218999 RUBBER,SEAL,BONNET 69 7-7
218645 HOSE,MAKE-UP LINE,ENGINE 6 2B-67 219003 DECAL, RSG 44 7-133
218646 HOSE, RADIATOR, MIDDLE 5 2A-69 219025 SEAL,TOP,COVER,FAN,BONNET 1 6-51
218646 HOSE, RADIATOR, MIDDLE 5 2B-67 220119 CIRCLIP 1 7-101
218667 FILTER,2000,FUEL 8 2A-71 220158 THRUST BEARING, NEEDLE 7 4-49
218667 DEPTH FUEL FILTER 1 2A-75 220211 DIAPHRAGM 5 3-75
218667 FILTER,2000,FUEL 8 2B-69 220397 HOOK, CLOTHES 6 7-37
218667 DEPTH FUEL FILTER 1 2B-73 220524 CONE, BEARING 31 3-99
218675 HEAT,SHIELD 1 2A-85 220524 CONE, BEARING 31 3-103
218675 HEAT,SHIELD 1 2B-83 220525 GEAR, HELICAL INPUT 34 3-99
218678 BLOCK,LOCATE,MIRROR 4 7-17 220525 GEAR, HELICAL INPUT 34 3-103
218686 HOSE,RADIATOR 5 7-65 220526 COVER, DIFF, CARRIER 35 3-99
218686 HOSE,RADIATOR 7 7-61 220526 COVER, DIFF, CARRIER 35 3-103
218686 HOSE,RADIATOR 8 7-61 220527 SHAFT 33 3-99
218688 DECAL, A/GREASE, PUMP 51 7-133 220528 GEAR, HELICAL, PINION 54 3-101
218699 CLAMP, RUBBER, 5 1 7-79 220528 GEAR, HELICAL 54 3-105
218719 CONDUIT,80MM,RIBBED,BLACK 4 6-15 220530 CUP, BEARING 29 3-99
218724 CONDUIT,390MM,RIBBED,BLACK 3 6-15 220530 CUP, BEARING 29 3-103
218725 CONDUIT,835MM,RIBBED,BLACK 2 6-15 220531 SPACER, BEARING 0.198” 48 3-99
218726 CONDUIT,740MM,RIBBED,BLACK 1 6-15 220531 SPACER, BEARING 0.198” 48 3-103
218736 SWITCH,TEMP 2 6-51 220532 WASHER,INPUT SHAFT NUT 4 3-83
218737 SOCKET 140 6-79 220533 CUP, BEARING COVER 40 3-99
218750 CONNECT, FEMALE, 6 WAY 141 6-81 220533 CUP, BEARING COVER 40 3-103
218775 CABLE,EARTH 2 6-47 220534 SHAFT, INPUT 33 3-103
218796 CAP,STEEL 4 2A-69 220536 PLUG, EXPANSION, LOWER 79 3-101
218796 CAP,STEEL, RADIATOR 4 2B-67 220635 BLOCK VALVE 35 7-63
218816 CLAMP 3 3-45 220638 DIFF CARRIER 76 3-105
218840 VALVE, PILOT 23 4-53 220639 DIFF CARRIER 75 3-101
218842 O-RING 25 4-53 220738 FUNNEL,FILTER 3 4-19
218849 ANTENNA,GPS 1 6-27 220765 O-RING 40 7-63
218867 MOUNTING,SEAR,TRAINER 1 7-53 220949 FILTER, AIR DRYER 1 5-11
218867 SEAT, TRAINER 7 7-51 220949 FILTER, AIR DRYER 2 5-13
218873 DECAL, A/GREASING, TWIN DISPLAY 52 7-133 220949 FILTER:AIR DRYER 9 8-3
218874 COVER,A PILLAR,RHS,GREASER 7 11-3 220949 FILTER:AIR DRYER 9 8-5
218904 TOOL, SEAL INSTALLATION, WDB 10 10-25 220949 FILTER:AIR DRYER 9 8-7
218911 SHIELD,HEAT,RHS HOSES 1 2A-83 220949 FILTER:AIR DRYER 9 8-7
218911 SHIELD,HEAT,RHS HOSES 1 2B-81 220949 FILTER:AIR DRYER 9 8-9
218912 LIGHT,BEACON,XENON,AMBER 1 6-21 220949 FILTER:AIR DRYER 9 8-11
218920 CABLE TIEGROMMET 6 4-35 220949 FILTER:AIR DRYER 9 8-13
218938 PLT,MT,SEAL,BONNET,ENGINE 66 7-7 220949 FILTER:AIR DRYER 9 8-15
218939 RUBBER,SEAL,BONNET,RHS 67 7-7 220949 FILTER:AIR DRYER 9 8-15
218950 LUG, 4 MM 142 6-81 220949 FILTER:AIR DRYER 9 8-17
218952 LUG, 5 MM 143 6-81 220949 FILTER:AIR DRYER 9 8-17
218953 LUG, 5 MM 144 6-81 220949 FILTER:AIR DRYER 9 8-19

872271 - B45D 6X6 ADT - FEB 2010


12-29
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
220993 O-RING,RUBBER 5 2A-93 221054 SCREW, CAP 24 3-99
220993 O-RING,RUBBER 5 2B-91 221054 SCREW, CAP 24 3-103
221013 CLUTCH, SLIDING 68 3-101 221055 SPACER, BEARING 0.179" 48 3-99
221013 SLIDING CLUTCH 68 3-105 221055 SPACER, BEARING 0.179” 48 3-103
221014 PLATE, FRICTION, TANGED 62 3-101 221056 SPACER, BEARING 0.180" 48 3-99
221014 PLATE, FRICTION, TANGED 62 3-105 221056 SPACER, BEARING 0.180” 48 3-103
221015 PLATE, FRICTION, SPLINED 63 3-101 221057 SPACER, BEARING 0.181" 48 3-99
221015 PLATE, FRICTION, SPLINED 63 3-105 221057 SPACER, BEARING 0.181” 48 3-103
221016 DRIVER, PLATE, FRICTION 61 3-101 221058 SPACER, BEARING 0.182" 48 3-99
221016 DRIVER, PLATE, FRICTION 61 3-105 221058 SPACER, BEARING 0.182” 48 3-103
221017 RING, SNAP, DRIVER 60 3-101 221059 SPACER, BEARING 0.183" 48 3-99
221017 RING, SNAP, DRIVER 60 3-105 221059 SPACER, BEARING 0.183” 48 3-103
221018 PLATE, PRESSURE 64 3-101 221060 SPACER, BEARING 0.184" 48 3-99
221018 PLATE, PRESSURE 64 3-105 221060 SPACER, BEARING 0.184” 48 3-103
221019 RIN, SNAP, PLATE, PRESSURE 65 3-101 221061 SPACER, BEARING 0.185" 48 3-101
221019 RING, SNAP, PLATE, PRESSURE 65 3-105 221061 SPACER, BEARING 0.185” 48 3-105
221020 SPRING, COMPRESSION 66 3-101 221062 SPACER, BEARING 0.186" 48 3-101
221020 SPRING, COMPRESSION 66 3-105 221062 SPACER, BEARING 0.186" 48 3-105
221021 CASE, DIFFERENTIAL CARRIER 67 3-101 221063 SPACER, BEARING 0.187" 48 3-101
221021 CASE, DIFFERENTIAL CARRIER 67 3-105 221063 SPACER, BEARING 0.187” 48 3-105
221024 CONE, BEARING 46 3-99 221064 SPACER, BEARING 0.188" 48 3-101
221024 CONE, BEARING 46 3-103 221064 SPACER, BEARING 0.188” 48 3-105
221027 SCREW, CAP 9 3-99 221065 SPACER, BEARING 0.189" 48 3-101
221027 SCREW, CAP, ADJUSTER 9 3-103 221065 SPACER, BEARING 0.189” 48 3-105
221028 WASHER, FLAT 10 3-99 221066 SPACER, BEARING 0.190" 48 3-101
221028 WASHER, FLAT 10 3-103 221066 SPACER, BEARING 0.190” 48 3-105
221029 LOCKWIRE 8 3-99 221067 SPACER, BEARING 0.191" 48 3-101
221029 LOCKWIRE 8 3-103 221067 SPACER, BEARING 0.191" 48 3-105
221030 LOCK, ADJUSTER 11 3-99 221068 SPACER, BEARING 0.192" 48 3-101
221030 LOCK, ADJUSTER 11 3-103 221068 SPACER, BEARING 0.192" 48 3-105
221031 PIN, COTTER 12 3-99 221069 SPACER, BEARING 0.193" 48 3-101
221031 PIN, COTTER 12 3-103 221069 SPACER, BEARING 0.193” 48 3-105
221032 BUSHING, DOWEL 13 3-99 221074 CUP, BEARING 49 3-101
221032 BUSHING, DOWEL 13 3-103 221074 CUP, BEARING 49 3-105
221033 CAP, ADJUSTER LOCK 80 3-101 221084 WASHER, THRUST SIDE GEAR 26 3-99
221033 CAP, ADJUSTER LOCK 81 3-105 221084 WASHER 26 3-103
221035 DOWEL, ADJUSTER 82 3-101 221085 WASHER, THRUST SIDE GEAR 69 3-101
221035 DOWEL, LH ADJUSTER 83 3-105 221085 WASHER, THRUST 69 3-105
221037 SHAFT, SHIFT FORK &O-RING ASSY 78 3-101 221086 PINION, SIDE 27 3-99
221037 SHAFT, SHIFT FORK & O-RING ASSY 79 3-105 221086 PINION, SIDE 27 3-103
221038 PLUG, EXPANSION, UPPER 77 3-101 221087 WASHER 28 3-99
221038 PLUG, EXPANSION, UPPER 78 3-105 221087 WASHER, THRUST 28 3-103
221040 FORK, SHIFT 71 3-105 221088 SPIDER 20 3-99
221040 FORK, SHIFT 72 3-101 221088 SPIDER 20 3-103
221041 STUD, FORK SHIFT 72 3-105 221090 BOLT 21 3-99
221041 STUD, FORK SHIFT 73 3-101 221090 BOLT 21 3-103
221044 WASHER, FLAT 70 3-101 221091 NUT 22 3-99
221044 WASHER, FLAT 74 3-105 221091 NUT 22 3-103
221045 NUT, STUD 71 3-101 221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 76 3-101
221045 NUT, STUD 75 3-105 221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 77 3-105
221046 DIFF BEARING ADJUSTER 15 3-99 221093 GEAR, SIDE 25 3-99
221046 ADJUSTER, DIFF, BEARING 15 3-103 221093 GEAR, SIDE 25 3-103
221047 DIFF BEARING ADJUSTER 14 3-99 221119 BEARING, CONE 32 3-99
221047 ADJUSTER, DIFF, BEARING 14 3-103 221119 CONE, BEARING 32 3-103
221048 CUP, BEARING 17 3-99 221120 CUP, BEARING 30 3-99
221048 CUP, BEARING 17 3-103 221120 CUP, BEARING 30 3-103
221049 CONE, BEARING 19 3-99 221121 SHIM 0.003" 39 3-99
221049 CONE, BEARING 19 3-103 221121 SHIM, 0.003" 39 3-103
221050 CUP, BEARING 16 3-99 221122 SHIM 0.005" 39 3-99
221050 CUP, BEARING 16 3-103 221122 SHIM 0.005" 39 3-103
221051 CONE, BEARING 18 3-99 221123 SHIM 0.010" 39 3-99
221051 CONE, BEARING 18 3-103 221123 SHIM 0.010" 39 3-103

872271 - B45D 6X6 ADT - FEB 2010


12-30
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
221124 SHIM 0.020" 39 3-99 221367 PLUG 22 4-53
221124 SHIM 0.020" 39 3-103 221377 COVER,ASSY 4 2A-93
221129 SCREW, CAP, SHORT 38 3-99 221377 COVER,ASSY 4 2B-91
221129 SCREW, CAP, SHORT 38 3-103 221378 ELEMENT,SAFETY,AIR C 10 8-3
221130 SCREW, CAP, LONG 37 3-99 221378 ELEMENT,SAFETY,AIR C 10 8-7
221130 SCREW, CAP, LONG 37 3-103 221378 ELEMENT,SAFETY,AIR C 10 8-9
221132 WASHER, LOCK 36 3-99 221378 ELEMENT,SAFETY,AIR C 10 8-11
221132 WASHER, LOCK 36 3-103 221378 ELEMENT,SAFETY,AIR C 10 8-13
221133 PLUG 5 3-99 221378 ELEMENT,SAFETY,AIR C 10 8-17
221133 PLUG 5 3-103 221378 ELEMENT,SAFETY,AIR C 10 8-17
CROWN WHEEL & PINION (RATIO 221378 ELEMENT,SAFETY,AIR C 10 8-19
221137 4 3-99
4,11:1) 221378 ELEMENT,SAFETY ASSY 3 2A-93
CROWN WHEEL & PINION (RATIO 221378 ELEMENT,SAFETY ASSY 3 2B-91
221137 4 3-103
4,11:1) 221379 ELEMENT,PRIMARY,AIR 9 8-3
221140 SHIM 0.003" 50 3-101 221379 ELEMENT,PRIMARY,AIR 9 8-11
221140 SHIM 0.003” 50 3-105 221379 ELEMENT,PRIMARY,AIR 10 8-5
221141 SHIM 0.005" 50 3-101 221379 ELEMENT,PRIMARY,AIR 10 8-7
221141 SHIM 0.005” 50 3-105 221379 ELEMENT,PRIMARY,AIR 10 8-15
221142 SHIM 0.010" 50 3-101 221379 ELEMENT,PRIMARY,AIR 10 8-15
221142 SHIM 0.10" 50 3-105 221379 ELEMENT,PRIMARY,AIR 11 8-3
221143 SHIM 0.020" 50 3-101 221379 ELEMENT,PRIMARY,AIR 11 8-5
221143 SHIM 0.20" 50 3-105 221379 ELEMENT,PRIMARY,AIR 11 8-7
221145 SCREW, CAP 59 3-101 221379 ELEMENT,PRIMARY,AIR 11 8-9
221145 SCREW, CAP 59 3-105 221379 ELEMENT,PRIMARY,AIR 11 8-11
221147 HOUSING, PINION BEARING & CUP 51 3-101 221379 ELEMENT,PRIMARY,AIR 11 8-13
221147 HOUSING, PINION BEARING & CUP 51 3-105 221379 ELEMENT,PRIMARY,AIR 11 8-13
221149 BEARING 55 3-101 221379 ELEMENT,PRIMARY,AIR 11 8-17
221149 BEARING 55 3-105 221379 ELEMENT,PRIMARY,AIR 11 8-17
221150 NUT 56 3-101 221379 ELEMENT,PRIMARY,AIR 11 8-19
221150 NUT 56 3-105 221379 ELEMENT,PRIMARY ASSY 2 2A-93
221151 PIN, SPRING 58 3-101 221379 ELEMENT,PRIMARY ASSY 2 2B-91
221151 PIN, SPRING, PINION NUT 58 3-105 221417 VALVE, RELIEF UNLOADING 7 4-5
221152 RING, SNAP BEARING 57 3-101 221417 VALVE, RELIEF UNLOADING 7 4-7
RING, SNAP, OUTER PINION BEAR- 221418 VALVE, CHECK 4 4-5
221152 57 3-105
ING 221418 VALVE, CHECK 4 4-7
221157 SCREW 6 3-99 221420 VALVE, DIRECTIONAL CONTROL 9 4-5
221157 SCREW 6 3-103 221420 VALVE, DIRECTIONAL CONTROL 9 4-7
221158 NUT 7 3-99 221422 KIT, SEAL 25 4-5
221158 NUT 7 3-103 221422 KIT, SEAL 25 4-7
221165 BEARING 45 3-99 221423 KIT, SEAL 26 4-5
221165 BEARING 45 3-103 221423 KIT, SEAL 26 4-7
221170 SCREW, CAP 81 3-101 221424 KIT, SEAL 28 4-5
221170 SCREW, CAP 82 3-105 221424 KIT, SEAL 28 4-7
221171 PIN, DOWEL, CARRIER COVER 4 3-81 221425 VALVE, PRESSURE RELIEF 8 4-5
221171 PIN, DOWEL 53 3-101 221425 VALVE, PRESSURE RELIEF 8 4-7
221171 PIN, DOWEL 53 3-105 221585 GASKET, BLOCK/PILOT, INTERFACE 4 5-29
221172 WASHER 47 3-99 221586 SCREW, BODY/PILOT VALVE 7 5-29
221172 WASHER 47 3-103 221587 SCREW, CAP, SOLENOID 5 5-29
221173 SEAL, OIL INPUT SHAFT 41 3-99 221589 GASKET, SOLENOID/MANIFOLD 3 5-29
221173 SEAL, OIL 41 3-103 221590 O-RING, PRESSURE SWITCH 9 5-29
221175 INPUT SHAFT NUT WASHER 2 3-69 221595 SCREW, PRESSURE SENDER 11 5-29
221175 WASHER 42 3-99 221597 KIT,SEAL,SERVICE 8 2A-77
221175 WASHER 42 3-103 221597 KIT,SEAL,SERVICE 8 2B-75
221176 INPUT SHAFT NUT 1 3-69 221609 YOKE,9C (NO DUST COVER) 31 3-57
221176 NUT, INPUT SHAFT 3 3-79 221629 CATCH,CAB,SLIDING WINDOW 2 7-23
221176 NUT,INPUT SHAFT 3 3-83 221637 CROSS & ROLLER, LUBE-FOR-LIFE 14 3-67
221176 NUT, INPUT SHAFT 43 3-99 221637 CROSS & ROLLER, LUBE-FOR-LIFE 22 8-17
221176 NUT, INPUT SHAFT 43 3-103 221637 CROSS & ROLLER, LUBE-FOR-LIFE 22 8-19
221177 DIFF CASE ASSY 23 3-99 221637 CROSS & ROLLER, LUBE-FOR-LIFE 23 8-9
221177 DIFFERENTIAL CASE ASSY 23 3-103 221637 CROSS & ROLLER, LUBE-FOR-LIFE 23 8-17
221366 CIRCLIP 5 4-27 221651 O-RING 5 2A-75
221366 CIRCLIP 16 4-53 221651 O-RING 5 2B-73

872271 - B45D 6X6 ADT - FEB 2010


12-31
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
221668 CIRCLIP 1 7-107 222029 SCREW, CAP 44 3-99
221669 BREATHER, FILTER 8 4-13 222029 SCREW, CAP 44 3-103
221669 BREATHER,FILTER 1 7-87 222219 FILTER 127 3-61
221669 BREATHER,FILTER,1MIC 4 8-3 222219 ELEMENT,FILTER,10MICRON 2 8-19
221669 BREATHER,FILTER,1MIC 4 8-9 222219 ELEMENT,FILTER,10 MICRON 11 8-3
221669 BREATHER,FILTER,1 MICRON 10 8-3 222219 ELEMENT,FILTER,10 MICRON 11 8-11
221669 BREATHER,FILTER,1 MICRON 10 8-11 222219 ELEMENT,FILTER,10 MICRON 12 8-5
221669 BREATHER,FILTER,1MIC 11 8-5 222219 ELEMENT,FILTER,10 MICRON 12 8-7
221669 BREATHER,FILTER,1MIC 11 8-7 222219 ELEMENT,FILTER,10 MICRON 12 8-15
221669 BREATHER,FILTER,1MIC 11 8-15 222219 ELEMENT,FILTER,10 MICRON 13 8-3
221669 BREATHER,FILTER,1MIC 11 8-15 222219 ELEMENT,FILTER,10 MICRON 13 8-5
221669 BREATHER,FILTER,1MIC 12 8-3 222219 ELEMENT,FILTER,10 MICRON 13 8-7
221669 BREATHER,FILTER,1MIC 12 8-5 222219 ELEMENT,FILTER,10MICRON 13 8-9
221669 BREATHER,FILTER,1MIC 12 8-7 222219 ELEMENT,FILTER,10 MICRON 13 8-11
221669 BREATHER,FILTER,1MIC 12 8-9 222219 ELEMENT,FILTER,10 MICRON 13 8-13
221669 BREATHER,FILTER,1MIC 12 8-11 222219 ELEMENT,FILTER,10 MICRON 13 8-13
221669 BREATHER,FILTER,1MIC 12 8-13 222219 ELEMENT,FILTER,10MICRON 13 8-17
221669 BREATHER,FILTER,1MIC 12 8-13 222219 ELEMENT,FILTER,10MICRON 13 8-17
221669 BREATHER,FILTER,1MIC 12 8-17 222219 ELEMENT,FILTER,10MICRON 13 8-19
221669 BREATHER,FILTER,1MIC 12 8-17 222239 ACTUATOR ASSY 1 3-75
221669 BREATHER,FILTER,1MIC 12 8-19 222239 ACTUATOR ASSY 56 3-73
221703 ELEMENT, HEATING, AIR DRYER 3 5-13 222240 CALIPER BODY 2 3-73
221704 SEAL,LID 9 2A-75 222242 PLATE, END MERITOR BRAKE 4 3-73
221704 SEAL,LID 9 2B-73 222277 O-RING 18 4-53
221705 SEAL,POST 12 2A-75 222280 ROD, PISTON 20 4-53
221705 SEAL,POST 12 2B-73 222284 SPRING 12 4-53
221713 BOLT,LID 3 2A-75 222286 BEARING, TAPERED, ROLLER 14 4-53
221713 BOLT,LID 3 2B-73 222289 SEAL, SHAFT 15 4-53
221714 WASHER 4 2A-75 222290 O-RING 6 4-53
221714 WASHER 4 2B-73 222389 ELEMENT,FILTER 2 4-19
221715 LID 6 2A-75 ELEMEMT,FLTR,HYDRAU-
222389 3 8-19
221715 LID 6 2B-73 LIC,5MICRON
221716 NUT,LID 8 2A-75 222389 ELEMEMT,FLTR,HYDRAUL 12 8-3
221716 NUT,LID 8 2B-73 222389 ELEMEMT,FLTR,HYDRAUL 12 8-11
221717 SPRING,COMPRESSION 18 2A-75 222389 ELEMEMT,FLTR,HYDRAUL 13 8-5
221717 SPRING,COMPRESSION 18 2B-73 222389 ELEMEMT,FLTR,HYDRAUL 13 8-7
221718 WASHER,FLAT 11 2A-75 222389 ELEMEMT,FLTR,HYDRAUL 13 8-15
221718 WASHER,FLAT 11 2B-73 222389 ELEMEMT,FLTR,HYDRAUL 13 8-15
221719 FILTER END 13 2A-75 222389 ELEMEMT,FLTR,HYDRAUL 14 8-3
221719 FILTER END 13 2B-73 222389 ELEMEMT,FLTR,HYDRAUL 14 8-5
221726 BLEEDER ASSY 7 2A-75 222389 ELEMEMT,FLTR,HYDRAUL 14 8-7
221726 BLEEDER ASSY 7 2B-73 222389 ELEMEMT,FLTR,HYDRAUL 14 8-9
FLANGE, HD4560 SERATED, 222389 ELEMEMT,FLTR,HYDRAUL 14 8-11
221731 2 3-13
EXTENDED 222389 ELEMEMT,FLTR,HYDRAUL 14 8-13
221742 TUBE,RETURN 15 2A-75 222389 ELEMEMT,FLTR,HYDRAUL 14 8-13
221742 TUBE,RETURN 15 2B-73 222389 ELEMEMT,FLTR,HYDRAUL 14 8-17
221876 CROSS & ROLLER, LUBE-FOR-LIFE 2 3-67 222389 ELEMEMT,FLTR,HYDRAUL 14 8-17
221876 CROSS & ROLLER, LUBE-FOR-LIFE 18 8-17 222389 ELEMEMT,FLTR,HYDRAUL 14 8-19
221876 CROSS & ROLLER, LUBE-FOR-LIFE 18 8-19 222605 SPRING, ANTI RATTLE 6 3-73
221876 CROSS & ROLLER, LUBE-FOR-LIFE 19 8-9 222606 SPACER 7 3-73
221876 CROSS & ROLLER, LUBE-FOR-LIFE 19 8-17 222989 NUT, FLANGED 70 3-105
CROSS & ROLLER, HIGH TEMP, RE- 223204 BEARING, TAPPERED ROLLER 7 4-27
221877 3 3-67
LUBE 223214 PIN, DOWEL 7 4-53
CROSS & ROLLER, HIGH TEMP, RE- 223219 SCREW, CAP 27 4-53
221877 19 8-17
LUBE 223220 PLUG 26 4-53
CROSS & ROLLER, HIGH TEMP, RE- 223244 O-RING 1 6-45
221877 19 8-19
LUBE 223244 O-RING 1 6-55
CROSS & ROLLER, HIGH TEMP, RE- 223646 KIT, LEVER 41 3-73
221877 20 8-9
LUBE 223646 LEVER, MERITOR BRAKE 42 3-73
CROSS & ROLLER, HIGH TEMP, RE-
221877 20 8-17 223655 PISTON, CONTROL 19 4-53
LUBE 223659 SHIM 4 4-53
221878 FLANGE 4 3-67 223660 BEARING, TAPERED, ROLLER 5 4-53

872271 - B45D 6X6 ADT - FEB 2010


12-32
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
223662 SHAFT, DRIVE 4 4-27 224249 CIRCLIP, SHAFT 39 3-59
223674 WASHER, DOWTY 24 4-53 224253 PIN, SPRING 40 3-53
223714 KIT, REPAIR AIR DRYER UNLOADER 4 5-13 224253 PIN, SPRING 44 3-59
223716 KIT, BEARING 55 3-73 224254 PLUG, DRAIN MAGNETIC 43 3-51
223717 KIT, SEAL & GASKET 22 3-73 224258 CIRCLIP, EXTERNAL 31 3-59
223719 KIT, ADJUSTER RH 45 3-73 224363 COIL, DIRECTIONAL CONTROL 10 4-5
223721 KIT, ADJUSTER SLEEVE & THRUST 23 3-73 224363 COIL, DIRECTIONAL CONTROL 10 4-7
223722 KIT, SLIDE PIN 9 3-73 224367 CIRCLIP, INTERNAL 17 3-59
223816 FILTER, FUEL 2 3-49 224367 CIRCLIP, INTERNAL 65 3-57
223816 FILTER, FUEL 8 3-3 224370 SCREW, HEX 67 3-53
223816 FILTER, FUEL 5 4-11 224370 SCREW, HEX 67 3-55
223816 FILTER,FUEL 8 4-77 224370 SCREW, HEX 67 3-57
223816 FILTER,FUEL,10 MICRON 18 8-7 224370 SCREW, HEX HD 134 3-61
223816 FILTER,FUEL,10 MICRON 18 8-9 224372 SCREW, HEX 8 3-59
223816 FILTER, FUEL,10 MICRON,GUD 18 8-13 224372 SCREW, HEX HD 122 3-61
223816 FILTER,FUEL,10 MICRON 18 8-17 224373 MAGNET 22 3-59
223816 FILTER,FUEL,10 MICRON 19 8-7 224374 SCREW, CAP, SPECIAL 74 3-53
223816 FILTER, FUEL,10 MICRON,GUD 19 8-15 224398 VALVE, PRESSURE RELIEF 2 4-5
223903 PLATE,DEFLECTOR 17 2A-75 224398 VALVE, PRESSURE RELIEF 2 4-7
223903 PLATE,DEFLECTOR 17 2B-73 224399 ORIFICE 3 4-5
223992 CLIP,RETAINING 16 2A-75 224399 ORIFICE, SCREW 3 4-7
223992 CLIP,RETAINING 16 2B-73 224400 ORIFICE, SCREW 11 4-5
223994 ELEMENT,TK3 13 8-3 224400 ORIFICE, SCREW 11 4-7
223994 ELEMENT,TK3 13 8-11 224401 VALVE, CHECK 13 4-5
223994 ELEMENT,TK3 14 8-5 224401 VALVE, CHECK 13 4-7
223994 ELEMENT,TK3 14 8-7 224402 VALVE, SHUTTLE 15 4-5
223994 ELEMENT,TK3 14 8-15 224402 VALVE, SHUTTLE 15 4-7
223994 ELEMENT,TK3 14 8-15 224405 VALVE, CHECK 14 4-5
223994 ELEMENT,TK3 15 8-3 224405 VALVE, CHECK 14 4-7
223994 ELEMENT,TK3 15 8-5 224406 VALVE, PRESSURE RELIEF 16 4-5
223994 ELEMENT,TK3 15 8-7 224406 VALVE, PRESSURE RELIEF 16 4-7
223994 ELEMENT,TK3 15 8-9 224412 KIT, SEAL 27 4-5
223994 ELEMENT,TK3 15 8-11 224412 KIT, SEAL 27 4-7
223994 ELEMENT,TK3 15 8-13 224413 KIT, SEAL 29 4-5
223994 ELEMENT,TK3 15 8-13 224413 KIT, SEAL 29 4-7
223994 ELEMENT,TK3 15 8-17 224430 COIL, SOLENOID 22 4-5
223994 ELEMENT,TK3 15 8-17 224430 COIL, SOLENOID 22 4-7
223994 ELEMENT,TK3 15 8-19 224431 INSERT, REAR INPUT 8 3-53
223994 ELEMENT 14 2A-75 224432 SHAFT, EXTENSION 25 3-53
223994 ELEMENT 14 2B-73 224433 LID, INPUT 32 3-53
224190 PLATE, FLANGE 27 3-59 224434 BEARING, BALL 61 3-53
224194 CAPSCREW 26 3-59 224435 BEARING, ROLLER 63 3-53
224200 SEAL, PISTON 13 3-59 224436 SCREW, CAP 75 3-53
224203 FLANGE 29 3-59 224442 VALVE, DIRECTIONAL CONTROL 21 4-5
224208 HOUSING, BEARING RING 4 3-57 224442 VALVE, DIRECTIONAL CONTROL 21 4-7
224210 INSERT, IDLER PTO 6 3-55 224446 HOUSING, CLUTCH 2 3-59
224211 INSERT, FRONT INPUT 7 3-53 224447 SHAFT, OUTPUT FRONT 18 3-59
224221 SHEILD, MUD 134 3-53 224449 IDLER SHAFT ASSY 107 3-55
224221 SHEILD, MUD 134 3-57 224450 GEAR, OUTPUT 49 3-59
224223 BEARING, CYLINDER ROLLER 56 3-53 224451 PIN, PLANETARY 43 3-59
224224 BEARING, CYLINDER ROLLER 57 3-57 224452 CARRIER, PLANETARY 38 3-59
224225 BEARING, FOUR POINT 60 3-57 224453 RING, DISTRIBUTION 37 3-59
224228 O-RING 35 3-59 224454 CAPSCREW 4 3-59
224228 O-RING 79 3-57 224455 PISTON 12 3-59
224229 O-RING 28 3-59 224456 GUIDE, PISTON 10 3-59
224229 O-RING 81 3-53 224459 SHEILD, PROTECTION 25 3-59
224229 O-RING 81 3-57 224461 SWITCH, BALL 9 3-59
224231 O-RING 83 3-53 224462 SEAL, PISTON ROD 14 3-59
224231 O-RING 83 3-55 224464 BEARING, NEEDLE 19 3-59
224232 O-RING 84 3-57 224465 BUSH 46 3-59
224236 O-RING 33 3-59 224466 WASHER, THRUST 45 3-59
224237 SPRING, COMPRESSION 11 3-59 224467 FRAME 104 3-51

872271 - B45D 6X6 ADT - FEB 2010


12-33
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
224468 GLASS 106 3-51 225145 PLUG, SCREW 99 3-57
224469 O-RING 105 3-51 225230 SLIDE, CLUTCH 20 3-59
224470 SHAFT, IDLER 108 3-55 225234 GEAR, INPUT 18 3-53
224471 CLUTCH, PUMP DRIVE 109 3-55 225235 GEAR, IDLER 17 3-55
224472 SLEEVE 110 3-55 225237 GEAR, RING 48 3-59
224474 SPRING, COMPRESSION 112 3-55 225238 GEAR, PLANET-SET 41 3-59
224475 FILTER ASSY 126 3-61 225239 GEAR, SUN 47 3-59
224476 BRACKET ASSY 128 3-61 225240 SHAFT, INPUT 12 3-53
224477 PIPE, SUCTION 130 3-61 225242 SHAFT, OUTPUT REAR 10 3-57
224478 PIPE, CONNECTION 123 3-61 225245 PLUG, SCREW 21 3-59
224479 PIPE, LUBRICATION 117 3-61 225245 PLUG, SCREW 99 3-51
224480 FITTING, ELBOW, SWIVEL 133 3-61 225247 HOUSING, BEARING FRONT 34 3-59
224481 FITTING, STUD, MALE 114 3-61 225252 FLANGE (NO DUST COVER) 31 3-53
224482 FITTING, STUD, MALE 125 3-61 225254 LID, INPUT 33 3-55
224484 TEE FITTING, BARREL 115 3-61 225257 COVER, CLUTCH 7 3-59
224485 ADAPTOR, REDUCING TUBE 116 3-61 225260 ROLLER, NEEDLE 42 3-59
224486 FITTING, BANJO 120 3-61 225261 BEARING, CYLINDER ROLLER 55 3-55
224487 NUT 131 3-61 225262 HELICOIL 101 3-51
224488 NUT 119 3-61 225263 BEARING, DEEP GROOVE BALL 32 3-59
224489 RING, CUTTING 132 3-61 225268 O-RING 36 3-59
224490 RING, CUTTING 118 3-61 225271 INSERT, THREADED 100 3-51
224491 P-CLAMP 121 3-61 225400 ROTARY GROUP 10 4-27
224492 PUMP, GEAR 113 3-61 225404 KEY, SHAFT 3 4-27
224494 RET. SET, FIXED CLEARANCE 10 4-45 225405 SHIM 12 4-27
224495 COVER, SERVO 11 4-45 225406 BEARING, TAPERED ROLLER 13 4-27
224497 PLATE, PORT 27 4-45 225407 SEAL, SHAFT 6 4-27
224498 PIN, ROLL 28 4-45 225408 O-RING 14 4-27
224499 BOLT, EYE 50 3-51 225409 SCREW, SOC HD 17 4-27
224666 FLANGE, PLATE 29 3-53 225410 DOWEL PIN 15 4-27
224666 PLATE, FLANGE 29 3-57 225411 DOWEL PIN 8 4-27
224667 VALVE,DRAIN SELF VENTING 4 2A-77 225412 PLUG 20 4-27
224667 VALVE,DRAIN SELF VENTING 4 2B-75 225413 VALVE, SEAT SLEEVE 19 4-27
224670 BOWL,SEE-THRU 3 2A-77 225414 VALVE, CARTRIDGE 18 4-27
224670 BOWL,SEE-THRU 3 2B-75 225415 DISTRIBUTION PLATE 11 4-27
224704 NUT, STEERING WHEEL 15 7-49 226005 NYLON SPACER 42 7-63
224817 PLUG, SUCTION 124 3-61 226006 HOSE, HEATER, 60MM LONG 29 7-63
224861 PIN, STEPPED 2 4-45 226006 HOSE, HEATER, 325MM LONG 30 7-63
224862 BEARING, SADDLE 3 4-45 226006 HEATER HOSE, 220MM LONG 41 7-63
224863 GUIDE, SPRING 4 4-45 226007 RECEPTACLE 33 7-63
224864 SPRING, SERVO 5 4-45 226008 RETAINER 32 7-63
224865 PLUG ASSY, SPRING 6 4-45 226009 STUD BAIL STYLE 31 7-63
224867 RING, BEARING 8 4-45 226010 CONSTANT TENSION BAND CLAMP 28 7-63
224868 PIN, SWASHPLATE RETAINER 9 4-45 226011 NYLON SPACER 27 7-63
224869 NUT, LOCK, SEALING 12 4-45 226013 SNAP BUSHING 23 7-63
224870 SCREW, STOP, MAX VOL 13 4-45 226014 COPPER TUBE ASSY 20 7-63
224873 LINK, CHAIN 16 4-45 226015 MOTOR ACTUATOR 12V 19 7-63
224874 PIN, ROLL 20 4-45 226016 MOTORIZED VALVE ASSY 45 7-63
224875 RING, SNAP, EXTERNAL, 55MM 21 4-45 226018 BLOWER ASSY, 24V 15 7-63
224876 RING, SNAP, EXTERNAL, 72MM 22 4-45 226019 AIR FILTER ASSY 14 7-63
224877 RING, SNAP, EXTERNAL, 100MM 23 4-45 226019 FILTER,AIR ASSY(AIRCON) 4 8-3
224878 RING, SNAP, EXTERNAL, 108MM 24 4-45 226019 FILTER,AIR ASSY(AIRCON) 4 8-9
224879 SEAL, SHAFT 25 4-45 226019 FILTER,AIR ASSY(AIR CON) 4 8-19
224880 HOUSING, PUMP 32 4-45 226019 FILTER,AIR ASSY(AIRCON) 5 8-3
224883 BLEED ASSY, AIR 36 4-45 226019 FILTER,AIR ASSY(AIRCON) 5 8-9
224884 LINK, PISTON 35 4-45 226019 FILTER,AIR ASSY(AIR 12 8-15
224885 SEAL ASSY, SINGLE 34 4-45 226019 FILTER,AIR ASSY(AIRCON) 14 8-3
224888 SEAL KIT, COMPENSATOR 40 4-45 226019 FILTER,AIR ASSY(AIRCON) 14 8-11
224889 SEAL KIT, COMPLETE 37 4-45 226019 FILTER,AIR ASSY(AIR 15 8-5
224890 SEAL KIT, COVER 39 4-45 226019 FILTER,AIR ASSY(AIR 15 8-7
224891 SEAL KIT, HOUSING 38 4-45 226019 FILTER,AIR ASSY(AIR 15 8-15
224926 SPACER 10 2A-75 226019 FILTER,AIR ASSY(AIR 15 8-15
224926 SPACER 10 2B-73 226019 FILTER,AIR ASSY(AIRCON) 16 8-3

872271 - B45D 6X6 ADT - FEB 2010


12-34
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
226019 FILTER,AIR ASSY(AIRCON) 16 8-5 226297 SHAFT, DRIVE 13 4-53
226019 FILTER,AIR ASSY(AIRCON) 16 8-7 226298 PLUG 17 4-53
226019 FILTER,AIR ASSY(AIRCON) 16 8-9 226299 HOUSING, PUMP 21 4-53
226019 FILTER,AIR ASSY(AIRCON) 16 8-11 226348 FILTER,BRASS 1/4 210 16 8-5
226019 FILTER,AIR ASSY(AIRCON) 16 8-13 226348 FILTER,BRASS 1/4 210 16 8-7
226019 FILTER,AIR ASSY(AIRCON) 16 8-13 226348 FILTER,BRASS 1/4 210 16 8-15
226019 FILTER,AIR ASSY(AIRCON) 16 8-17 226348 FILTER,BRASS 1/4 210 16 8-15
226019 FILTER,AIR ASSY(AIRCON) 16 8-17 226362 T-PIECE, BRASS, COMPLETE 14 11-11
226019 FILTER,AIR ASSY(AIRCON) 16 8-19 226369 BLOCK 1, COMPLETE 7 PORT B50D 6 11-7
226020 EVAPORATOR COIL 13 7-63 226370 BLOCK 2, COMPLETE 7 PORT B50D 7 11-7
226021 HEATER COIL 12 7-63 226373 BLOCK 3, COMPLETE 4 PORT 8 11-7
226024 SOLENOID 8 5-17 226379 VALVE, A10FM 28 4-53
226026 KIT, SEAL 12 4-49 226380 RING, BACKUP 29 4-53
226027 KIT, CENTERING SPRING 5 4-49 226381 O-RING 30 4-53
226029 VALVE, POWER LIMITER 13 4-49 226382 VALVE, ANTI-CAVITATION CHECK 31 4-53
226030 DRIVE 3 4-49 226383 RING, BACKUP 32 4-53
226031 RACE, BEARING 8 4-49 226384 O-RING 33 4-53
226032 RACE, BEARING 6 4-49 226385 KIT,LID AND GASKET 6 2A-77
226033 RETAINER, FRONT 9 4-49 226385 KIT,LID AND GASKET 6 2B-75
226034 RING, RETAINING 10 4-49 226386 KIT,T-HANDLE AND O-RING 7 2A-77
226042 COUPLING, STRAIGHT STUD 10 11-9 226386 KIT,T-HANDLE AND O-RING 7 2B-75
226042 COUPLING, STRAIGHT STUD 11 11-11 226530 SPACER 7 4-19
226043 COUPLING,ELBOW STUD 3 7-109 226531 SPRING 5 4-19
226043 COUPLING, ELBOW STUD 8 11-13 226532 HEAD,FILTER 6 4-19
226044 COUPLING, BULKHEAD STRAIGHT 9 11-7 226561 HOSE 3 11-3
226045 COUPLING, ELBOW 10 11-7 226562 HOSE 4 11-3
226050 SIDE COVER ASSY 2 7-63 226563 HOSE 5 11-3
226052 MOUNTING PLATE, ACTUATOR 4 7-63 226564 HOSE 6 11-3
226055 FLAPPER, FRESH AIR 7 7-63 226569 ORIFICE 34 4-53
226056 SUPPORT, COIL 8 7-63 PROPORTIONAL DIFFERENTIAL
226589 1 3-59
226057 SUPPORT, BLOCK VALVE 9 7-63 ASSY
226060 SCREW 25 7-63 226590 FORK ASSY 3 3-59
226116 BAND,BEAD SEAT 6 3-109 226591 BUTTON 5 3-59
226116 BAND,BEAD SEAT 6 3-109 226592 PIN, SPRING 6 3-59
226116 BAND,BEAD SEAT 6 3-109 226644 KIT, SERVICE, AIR VALVE 2 7-57
226116 BAND,BEAD SEAT 6 3-109 226645 KIT, SERVICE, ISOLATOR SHOCK 3 7-57
226117 RING,LOCK 8 3-109 226646 SHAFT, BEARING 7 7-57
226117 RING,LOCK 8 3-109 226647 KIT, SERVICE, BEARING & ROLLERS 5 7-57
226117 RING,LOCK 8 3-109 226648 KIT, SERVICE, ISOLATOR LATCH 6 7-57
226117 RING,LOCK 8 3-109 226649 KIT, SERVICE, SUSPENSION SHOCK 8 7-57
226126 LENS,HEADLAMP,COMBO,LHS 9 6-43 226650 KIT, TETHER BELT 10 7-57
226127 LENS,HEADLAMP,COMBO,RHS 10 6-43 226651 KIT, SERVICE, BUMPER 11 7-57
226207 RING, SEALING 11 11-13 226652 SUSPENSION ASSY, C.E.AIR 1 7-57
226208 PLUG, THREADED 10 11-13 226652 SUSPENSION ASSY, C.E.AIR 16 7-55
226222 METERING UNIT, NO 6 3 11-9 226653 MOUNTING 17 7-55
226222 UNIT, METERING NO6 7 11-11 226654 SEAT BELT, 2” 13 7-55
226223 CAP, FILL CONNECT 6 11-15 226657 CIRCLIP 22 7-49
226224 PADS, SET PARK BRAKE 5 3-73 226685 GLASS,MIRROR,ELECTRICAL 2 6-17
226226 METERING UNIT, NO 1 4 11-9 226686 COVER,BACK 6 6-17
226229 COUPLING, STRAIGHT 9 11-13 226688 GLASS,MIRROR 8 6-17
226229 COUPLING, STRAIGHT 11 11-9 226737 KIT, SERVICE, AIR SPRING 4 7-57
226229 COUPLING, STRAIGHT 12 11-11 226738 BELLOWS 9 7-57
226232 KIT,TUBE 2 7-109 226747 PAD, ARMREST, RH 7 7-55
226286 HOUSING 2 4-27 226748 PAD, ARMREST, LH 7 7-55
226287 PORT PLATE 16 4-27 226749 BLOCK, SPACER, ARMREST 8 7-55
226288 SWASH PLATE 9 4-27 226750 UNIVERSAL JOINT 6 3-67
226291 ROTARY GROUP 2 4-53 226750 UNIVERSAL JOINT 20 8-17
226292 PLATE, DISTRIBUTION 3 4-53 226750 UNIVERSAL JOINT 20 8-19
226293 PLATE, PORT 8 4-53 226750 UNIVERSAL JOINT 21 8-9
226294 SCREW, SOC HD 9 4-53 226750 UNIVERSAL JOINT 21 8-17
226295 PLATE, SWASH 10 4-53 226770 SPRING, DP LOW 42 4-45
226296 SHELL, CRADLE 11 4-53 226771 SPRING, DP HIGH 41 4-45

872271 - B45D 6X6 ADT - FEB 2010


12-35
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
226772 SPRING, PMAX 43 4-45 226962 ORIFICE 6 4-61
226773 KIT, SLIDE CONTROL 15 7-55 226963 VALVE,PORTIONAL 11 4-61
226814 GEROTOR, 1560 16 4-49 226964 VALVE,PORTIONAL 10 4-61
226815 KIT, VALVE REPAIR 31 4-65 226965 ORIFICE 3 4-61
226816 VALVE ASSY, 100/100 BAR 29 4-65 226966 ORIFICE 8 4-61
226817 KIT, SWITCH/HARNESS REPAIR 15 4-65 226967 COIL 9 4-61
226818 KIT, REPAIR, PEDAL & BASE 7 4-65 226968 ORIFICE 12 4-61
226821 PEDAL & BASE ASSY 2 4-65 226973 PISTON, SERVO 14 4-45
226831 DISC, FILTER, 16MM 18 5-29 226974 SWASH PLATE ASSY 26 4-45
226831 DISC,FILTER 16MM 17 8-5 226975 ROTATING GROUP, COMPLETE 29 4-45
226831 DISC,FILTER 16MM 17 8-7 226976 COMPENSATOR 33 4-45
226831 DISC,FILTER 16MM 17 8-15 226977 COVER ASSY, REAR 30 4-45
226831 DISC,FILTER 16MM 17 8-15 227031 SADDLE 3 3-73
226832 CIRCLIP, INTERNAL 19 5-29 227034 CHECK VALVE, COMPENSATOR 45 4-45
KIT, SERVICE, QUICK EXHAUST 227070 KIT, ECCENTRIC SHAFT 32 3-73
226835 21 5-29
VALVE 227087 KIT, SPACERS & WASHERS 40 3-59
226837 CASING ASSY 1 7-63 227136 PIN, DOWEL, NYLON 108 3-51
226838 TOP COVER ASSY 3 7-63 227194 VALVE,CHECK 4 4-61
226839 FLAPPER, FLOOR 5 7-63 227195 VALVE, CHECK 2 4-61
226840 FLAPPER, DEFROST / DASH 6 7-63 227196 VALVE,CHECK 7 4-61
BRACKET MTG, FRESH AIR ACTUA- 227197 KIT, SEAL, PROPORTINAL VALVE 7 4-61
226841 11 7-63
TOR 227197 KIT, SEAL, PROPORTINAL VALVE 10 4-61
226842 RETAINER, AIRCON COIL 16 7-63 227197 KIT, SEAL, PROPORTINAL VALVE 11 4-61
226843 THERMOSTAT 17 7-63 227198 KIT, SEAL, CHECK VALVE 4 4-61
226844 CLIP, PANEL 18 7-63 227199 KIT, SEAL, CHECK VALVE 2 4-61
226845 RELAY BOARD 50 7-63 227241 CUSHION, SEAT 4 7-55
226846 WIRING HARNESS 51 7-63 227242 CUSHION, BACKREST, HIGH BACK 3 7-55
226847 BUSHING, REAR COVER 44 4-45 227243 HEADREST, ARTICUTALING 5 7-55
226848 VALVE, SHUTTLE 5 4-5 227244 HOLDER, MANUAL 14 7-55
226848 VALVE, SHUTTLE 5 4-7 227252 KIT, SEAL 9 4-29
226849 VALVE, PRESSURE REDUCING 6 4-5 227253 VALVE, PRESSURE REDUCING 23 4-5
226849 VALVE, PRESSURE REDUCING 6 4-7 227253 VALVE, PRESSURE REDUCING 23 4-7
226850 VALVE, STEERING PRIORITY 12 4-5 227255 LATCH,SLIDING WINDOW 1 7-23
226850 VALVE, STEERING PRIORITY 12 4-7 227263 RING, REDUCING 5 7-49
226851 COIL, DIRECTIONAL CONTROL 17 4-5 227264 WASHER, SPECIAL 10 7-49
226851 COIL, DIRECTIONAL CONTROL 17 4-7 227265 PIN, PLASTIC 20 7-49
226852 ORIFICE WASHER 18 4-5 227266 CIRCLIP, INNER 18 7-49
226852 ORIFICE WASHER, 18 4-7 227267 BEARING, NEEDLE 19 7-49
226853 ORIFICE, SCREW 19 4-5 227268 BOOT, RUBBER 6 7-49
226853 ORIFICE, SCREW 19 4-7 227269 INSERT, THREADED 14 7-49
226855 VALVE, SHUTTLE, LS 20 4-5 227270 PIN, TILT, STEERING 11 7-49
226855 VALVE, SHUTTLE, LS 20 4-7 227271 SHAFT, UPPER STEERING 17 7-49
226856 KIT, SEAL 30 4-5 227272 SUPPORT, C/W BEARING 3 7-49
226856 KIT, SEAL 30 4-7 227273 SHAFT, LOWER C/W KNUCKLE 21 7-49
226857 KIT, SEAL 31 4-5 227295 MOUNTING, CABLE STRAP 111 3-51
226857 KIT, SEAL 31 4-7 227296 RIVET, SNAP HEAD 112 3-51
226858 VALVE, BIN TIP SECTION COMPLETE 1 4-9 227317 HOUSING, MAIN CASE 1 3-51
226858 VALVE, BIN TIP SECTION COMPLETE 32 4-5 227317 HOUSING, MAIN CASE 1 3-53
226859 KIT, CAP TIP LEVER 2 4-9 227317 HOUSING, MAIN CASE 1 3-55
226860 KIT, SEAL, SPOOL STOP 3 4-9 227317 HOUSING, MAIN CASE 1 3-57
226861 KIT, SPRING 4 4-9 227398 SHAFT,C/W BEARING 31 4-45
226862 VALVE, RELIEF, 080 5 4-9 230152 CYLINDER 1 4-73
226863 VALVE, RELIEF, 280 6 4-9 230152 CYLINDER 4 4-71
226864 KIT, SEAL, RELIEF VALVE 7 4-9 230232 CYLINDER, STEER 12 4-47
226865 SPOOL, LS 8 4-9 230232 STEERING CYLINDER A 4-51
226866 VALVE, CHECK 10 4-9 230359 CYL,SUSP STRUT,LHS 11 4-55
226867 ORIFICE 11 4-9 230359 CYLINDER, SUSP STRUT, LHS A 4-57
226870 VALVE, BODY, QUICK EXHAUST 20 5-29 230360 CYL,SUSP STRUT,RHS 10 4-55
226917 SEAL, SHAFT 15 3-59 230360 CYLINDER, SUSP STRUT, RHS A 4-57
226917 SEAL 77 3-53 230409 DAMPER 3 4-41
226917 SEAL, SHAFT 77 3-57 230409 DAMPER, TH, 208L - 16FH A 4-43
226918 CIRCLIP, DIA 45MM 111 3-55 230429 CYL,TIP 7 4-77

872271 - B45D 6X6 ADT - FEB 2010


12-36
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
230429 CYLINDER, TIP A 4-79 243515 HOSE 3 4-13
240410 HOSE 2 7-127 243516 HOSE 4 4-11
240410 HOSE 5 7-123 243517 HOSE 2 4-13
240498 TEST PIPE (2.5M) 4 10-29 243518 HOSE 1 4-13
240499 TEST PIPE (1.0M) 5 10-29 243537 HOSE 3 4-71
240505 HOSE 1 7-109 243538 HOSE 2 4-71
240713 HOSE 4 7-123 243539 HOSE 6 4-77
241156 HOSE 8 5-23 243540 HOSE 5 4-77
241156 HOSE 8 5-25 243541 HOSE 3 4-77
241162 HOSE 7 2A-71 243541 HOSE 4 4-77
241162 HOSE 7 2B-69 243542 HOSE 1 4-77
241219 HOSE 8 5-7 243542 HOSE 2 4-77
241301 ASSY,HOSE,HVAC,FWAL,COMP 4 7-65 243558 HOSE 11 4-47
241304 HOSE 3 7-123 243559 HOSE 8 4-47
241312 HOSE 2 7-123 243559 HOSE 9 4-47
241338 HOSE 7 5-23 243559 HOSE 10 4-47
241347 HOSE 6 5-5 243560 HOSE 6 4-47
241347 HOSE 7 5-7 243560 HOSE 7 4-47
241349 HOSE 5 5-5 243561 HOSE 5 4-47
241350 HOSE 6 5-23 243574 HOSE 6 4-67
241353 HOSE 6 2A-71 243577 HOSE 4 4-47
241353 HOSE 6 2B-69 243579 HOSE 2 4-35
241354 HOSE 5 2A-71 243580 HOSE 1 4-35
241354 HOSE 5 2B-69 243582 HOSE 6 4-37
241372 HOSE 3 2A-71 243589 HOSE 4 4-39
241372 HOSE 3 2B-69 243601 HOSE 1 4-59
241401 HOSE 2 2A-71 243674 HOSE 3 4-21
241401 HOSE 2 2B-69 243680 HOSE 2 4-39
241403 HOSE 3 5-21 243682 HOSE 5 4-37
241404 HOSE 2 5-21 243683 HOSE 4 4-25
241406 HOSE 1 5-21 243684 HOSE 3 4-25
241411 HOSE 5 5-23 243686 HOSE 3 4-47
241411 HOSE 5 5-25 243687 HOSE 2 4-47
241450 HOSE 1 5-19 243688 HOSE 1 7-127
241451 HOSE 4 2A-71 243690 HOSE 1 7-123
241451 HOSE 4 2B-69 243692 HOSE 4 3-47
241468 HOSE 4 5-23 243694 HOSE 3 3-47
241468 HOSE 4 5-25 243695 HOSE 2 3-47
241469 HOSE 3 5-23 243773 HOSE 1 4-39
241469 HOSE 3 5-25 243777 HOSE 4 4-37
241470 HOSE 2 5-23 243823 HOSE 3 4-37
241471 HOSE 1 5-23 243824 HOSE 1 4-31
241586 HOSE 6 4-39 243825 HOSE 2 4-37
241587 HOSE 4 5-5 243871 HOSE 4 4-69
241592 ASSY,HOSE,HVAC,COMP,COND 2 7-65 243871 HOSE 5 4-69
241593 ASSY,HOSE,HVAC,COND,FWAL 3 7-65 243874 HOSE 2 4-21
241669 ASSY,HOSE,HVAC,FWAL,DRY 6 7-61 243894 HOSE 1 4-47
241670 ASSY,HOSE,HVAC,DRY,UNIT 5 7-61 243897 HOSE 1 4-11
241671 ASSY,HOSE,HVAC,UNIT,FWAL 4 7-61 243897 HOSE 2 4-11
243142 HOSE 5 4-39 243897 HOSE 3 4-11
243151 HOSE 9 4-55 243908 HOSE 2 11-3
243186 HOSE 7 4-13 243908 HOSE 2 11-5
243290 HOSE 3 4-35 243908 HOSE 2 11-7
243290 HOSE 4 4-35 243911 HOSE 1 11-5
243290 HOSE 5 4-35 243911 HOSE 1 11-7
243406 HOSE 2 3-45 243911 HOSE 3 11-3
243407 HOSE 1 3-45 243911 HOSE 3 11-7
243503 HOSE 8 4-37 243912 HOSE 4 11-3
243511 HOSE 7 4-37 243912 HOSE 4 11-5
243512 HOSE 6 4-13 243912 HOSE 4 11-7
243513 HOSE 5 4-13 243913 HOSE 3 11-5
243514 HOSE 4 4-13 243913 HOSE 5 11-3

872271 - B45D 6X6 ADT - FEB 2010


12-37
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
243914 HOSE 5 11-5 KIT, BRAKE & BREATHER, FRONT
263388 A 3-91
243914 HOSE 5 11-7 AXLE
243914 HOSE 6 11-3 263389 KIT, BRAKE & BREATHER, M & R, W/C 2 3-79
243917 HOSE 1 4-37 263395 KIT,PISTON,A/MARKET,LWB 1 3-97
243952 HOSE 8 4-55 263441 KIT,WIPER 4 6-7
243966 HOSE 7 4-55 263441 KIT,WIPER A 6-11
243970 HOSE 6 4-55 263575 KIT, F/D, 18 STUD, WDB 1 3-77
243971 HOSE 5 4-55 263575 KIT, F/D, 18 STUD, WDB 1 3-79
243973 HOSE 3 4-69 263575 KIT, F/D, 18 STUD, WDB 2 3-83
243974 HOSE 2 4-69 263575 KIT, FINAL DRIVE, WDB A 3-89
243975 HOSE 1 4-69 263592 KIT,SPEAKERS,BLAUPUNKT 1 6-31
243996 HOSE 2 4-33 263676 HOSE 3 4-39
243997 HOSE 1 4-33 263936 KIT, ARMREST, RH 6 7-55
244105 HOSE 2 4-41 263937 KIT, ARMREST, LH 6 7-55
244106 HOSE 1 4-41 264000 KIT,AIR DRYER,OSC,LARGE,ADT 3 5-5
244113 HOSE 4 4-55 264103 ASSY,SEATBELT,TRAINER SEAT 2 7-53
244114 HOSE 3 4-55 264180 KIT, REVERSE MONITOR 1 6-33
244115 HOSE 2 4-55 264180 KIT,REVERSE MONITOR A 6-35
244116 HOSE 1 4-55 264404 KIT, REAR CAMERA A 6-33
244132 HOSE 3 4-23 264444 BRAKE, WDB, 6 PLATE 1 3-91
244141 HOSE 2 4-23 264444 BRAKE,WDB 1 3-93
244142 HOSE 1 4-23 264444 BRAKE,WDB 1 3-95
244259 HOSE 1 3-47 264444 BRAKE,WET DISC BRAKE A 3-97
244260 HOSE 2 4-25 264448 KIT,GASKET,HVAC SYSTEM 1 7-59
250323 TRANSFER CASE 1 3-49 264456 W/SET,875/65R29,MICHELIN 1 3-111
251020 ENGINE,DC OM502LA T3 1 2B-3 264457 W/SET,875/65R29,GOODYEAR 1 3-111
251024 ENGINE,DC OM502LA T2 SA 1 2A-3 264602 KIT,TPMS,TYRE ASSY 2 6-61
260658 PIN ASSY,CAB TILT CYL 1 4-71 264602 KIT,TPMS,TYRE ASSY A 6-65
261677 OIL SAMPLING KIT 1 10-15 264648 W/SET,29.5R25,MICHELIN,B50D 1 3-109
261926 KIT, AIR DRYER A 5-11 264649 W/SET,29.5R25,MICH,XADT 1 3-109
262064 KIT,20LT RESERVOIR 2 5-7 264650 W/SET,29.5R25,GOODYEAR 1 3-109
262064 KIT, 20L RESERVOIR A 5-15 264651 W/SET,29.5R25,B/STONE,VLT 1 3-109
262449 KIT,GASKET,HVAC FRESH 12 7-59 264661 KIT,RADIO,BLAUPUNKT A 6-31
262549 KIT, AUTO GREASE A 11-3 264762 KIT,GUARD,SPILL,RIBLESS BIN A 7-105
262720 KIT, POINTER, LASER 1 10-19 264771 W/SET,29”,GOODYEAR,B50D,5PCE 1 3-113
262867 KIT, TYRE INFLATION 1 10-37 264772 W/SET,29”,MICHELIN,B50D,5PCE 1 3-113
262870 C3/C4 CLUTCH MODULE ASSY 1 3-7 264801 KIT,BIN HEATING A 2A-85
262947 KIT,FILTER,AUTO GREASE 5 8-3 264801 KIT,BIN HEATING A 2B-83
262947 KIT,FILTER,AUTO GREASE 5 8-9 264886 KIT,BRAKE & BREATHER,REAR 1 3-83
262947 KIT,FILTER,AUTO GREASE 6 8-3 264911 KIT, STRAIN GAUGE 1 6-59
262947 KIT,FILTER,AUTO GREASE 6 8-9 264911 STRAIN GUAGE 1 7-121
262947 KIT,FILTER,AUTO GREASE 15 8-3 264911 KIT, STRAIN GUAGE 2 7-117
262947 KIT,FILTER,AUTO GREASE 15 8-11 264914 KIT AXLE GUARD A 3-87
262947 KIT,FILTER,AUTO GREASE 17 8-3 264921 ASSY,WALKING BEAM,OBW 1 7-115
262947 KIT,FILTER,AUTO GREASE 17 8-5 266009 KIT,SAT,IRIDIUM A 6-29
262947 KIT,FILTER,AUTO GREASE 17 8-7 266021 KIT,EMERGENCY STOP A 6-37
262947 KIT,FILTER,AUTO GREASE 17 8-9 266190 KIT,E-MODULE,IRIDIUM 1 6-29
262947 KIT,FILTER,AUTO GREASE 17 8-11 266198 SHELL, CAB, LARGE 1 7-11
262947 KIT,FILTER,AUTO GREASE 17 8-13 266208 CAB, SPARE, COMPLETE 1 7-9
262947 KIT,FILTER,AUTO GREASE 17 8-13 266233 KIT,TPMS,TRUCK ASSY 1 6-61
262947 KIT,FILTER,AUTO GREASE 17 8-17 266233 KIT,TPMS,TRUCK ASSY A 6-63
262947 KIT,FILTER,AUTO GREASE 17 8-17 266387 KIT, BIN, TAILGATE A 7-107
262947 KIT,FILTER,AUTO GREASE 17 8-19 266396 KIT, BIN LINERS A 7-103
262947 KIT,FILTER,AUTO GREA 18 8-5 266415 KIT,GREASE,TAILGATE A 7-109
262947 KIT,FILTER,AUTO GREA 18 8-7 280016 LOCTITE: 2 FORM-A-GASKET 9-3
262947 KIT,FILTER,AUTO GREA 18 8-15 THREADLOCKING COMPOUND, HIGH
280039 9-3
262947 KIT,FILTER,AUTO GREA 18 8-15 STRENGTH
262947 KIT, FILTER, TWIN GREASE 2 11-15 280071 GUAGE, INFLATOR, COMBI 2 10-37
263220 KIT,NON BIN HEATING A 2A-89 280081 CHAIN WRENCH 1 10-31
263220 KIT,NON BIN HEATING A 2B-87 THREADLOCKING COMPOUND,
280085 9-3
263240 KIT, OIL PUMP, REPAIR 11 10-25 MEDIUM STRENGTH
263388 KIT, BRAKE & BREATHER, F, W/C 2 3-77 280089 THREADLOCKING COMPOUND 9-3

872271 - B45D 6X6 ADT - FEB 2010


12-38
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
280107 LOCTITE: 518 ANAEROBIC GASKET 9-3 281031 TORQUE FIXTURE 25 10-23
280111 LOCTITE: 599 GASKET, (HIGH TEMP) 9-3 281056 C2 SPRING COMPRESSOR 3 10-15
280145 REAR/FRONT DIFF INSERT TOOL 1 10-25 281057 C5 SPRING COMPRESSOR 4 10-15
280146 THROUGH DRIVE INSERT TOOL 2 10-25 C1, C2 AND C5 SPRING COMPRES-
281058 5 10-15
THROUGH DRIVE SEAL BEARING SOR TOOL BASE
280147 3 10-25
TOOL 281059 OUTPUT SEAL INSTALLER 6 10-15
280149 BEARING RESISTANCE TOOL 4 10-25 281060 INPUT SEAL INSTALLER 7 10-15
280173 HUB NUT SPANNER 5 10-25 281061 OUTPUT BEARING CUP INSTALLER 8 10-15
280174 STUB AXLE GUIDE STUD 6 10-25 OUTPUT BEARING INSTALLER/DRIVE
281062 9 10-15
280177 19MM SOCKET 2 10-27 SLEEVE
280227 TECTANE 1020 9-3 281063 SPANNER NUT TORQUE TOOL SET 10 10-15
280245 TOOLS PRESS SPHERICAL BEARING 3 10-27 TURBINE SHAFT BUSHING/OUTPUT
280246 TOOL PRESS CAB MOUNTING 3 10-31 281064 BUSHING/P2 CARRIER BUSHING 11 10-15
280251 PIN EXTRACTOR 4 10-31 INSTALLER
280257 NITROGEN CHARGE KIT 4 10-27 P1 CARRIER BUSHING AND GROUND
280261 ADJUSTABLE C-SPANNER 6 10-29 281065 SLEEVE BEARING, PUMP, PUMP
12 10-15
280329 OSCILLATION TOOL 2 10-31 BODY BUSHING AND BEARING
280349 LOCK PLATE TOOL 2 10-15 RETAINER BUSHING INSTALLER
280401 FLANGE HOLD TOOL 7 10-25 281066 ROTATING CLUTCH BUSHING
13 10-15
280450 LOCTITE: 767 ANTI-SEIZE 9-3 INSTALLER
280470 STEERING CYLINDER NUT TOOL 7 10-29 281067 FRONT SUPPORT SLEEVE AND PTO
14 10-15
280479 MINIDIAG 3 10-33 BEARING INSTALLER
280544 TOOL, POINTER 4 10-19 281068 TORQUE CONVERTER COVER
15 10-15
280549 TOOL, PLT, SUSP STRUT GAUGE 5 10-27 BUSHING INSTALLER
280556 ADHESIVE - 6-59 281069 CHARGING PUMP BUSHING
16 10-15
280557 VARNISH, POLYURETHANE - 6-59 INSTALLER
281070 TRANSMISSION HOLDING BRACKET 17 10-15
280558 PUTTY, PERMANENTLY PLASTIC - 6-59
281071 BEARING RACE REMOVER 19 10-17
280598 BLOCK, MAT, BIN PAD, REAR 5 10-31
280599 GUAGE, BIN PAD SPACING 6 10-31 281072 DRIVE HANDLE 20 10-17
SPANNER, STEER & TIP CYL, BRG 281073 SEAL REMOVER 21 10-17
280601 8 10-29 281076 OVERHALL STAND 22 10-17
NUT
ASSY, BALL VALVE & PRESSURE 281077 VALVE BODY PARTS TRAY SET 23 10-17
280602 9 10-25 281088 C1 SPRING COMPRESSOR 24 10-17
GAUGE
280603 CLAMP, G, 8 INCH RECORD 8 10-25 MAIN-PRESSURE SPRING
281091 25 10-17
280614 TOOL, ALIGN, PUMP, PTO 9 10-29 REMOVER/INSTALLER
280623 TOOL, DOWEL, ENGINE, MTG 6 10-19 281093 TRANSMISSION HOLDING BRACKET 18 10-15
280630 TOOL, INCLINOMETER 7 10-19 TORQUE CONVERTOR END PLAY
281096 26 10-17
GAUGE
280683 SOLDER, RESIGN CORE - 6-59
281097 TORQUE CONVERTER BOLT TOOL 27 10-17
281000 LOCKING FIXTURE 1 10-21
281100 WEAR PLATE RIVET INSTALLER 28 10-17
281001 TIGHTENING FIXTURE 2 10-21
MAIN-PRESSURE RELIEF SPRING
281002 SHIELD PUNCH 3 10-21 281113 29 10-17
COMPRESSOR
281003 HEATING PLUG 4 10-21
281301 HAND GUN FOR CARTRIDGES 9 10-3
281004 SEAL PUNCH 5 10-21
281308 BEARING PULLER 28 10-7
281005 PRESS TOOL BEARING 6 10-21
281309 REMOVER FOR VALVE SEAT RING 5 10-11
281006 PIN INSERTING TOOL 7 10-21
281310 REMOVER FOR VALVE SEAT RING 6 10-11
281007 SPEC. 2 PIN SPANNER 8 10-21
281312 SUPPORT FOR REMOVER 7 10-11
281008 HEATING PLUG 9 10-21
281312 SUPPORT FOR BEARING PULLER 29 10-7
281008 PRESS TOOL 19 10-21
281313 SUPPORT 3 10-13
281009 CLAMPING PLATE 10 10-21
PULLER FOR CRANK SHAFT SEAL
281013 HEATING PLUG 11 10-21 281316 27 10-7
SLEEVE
281016 GUIDE PIN M12 12 10-21
281318 PULLER FOR WATER PUMP PULLY 42 10-9
281017 GUIDE PIN M10 13 10-21
281320 PULLER FOR BEARING ASSY 4 10-13
281018 PRESS FIXTURE 14 10-21
281321 PULLER FOR BEARING HOUSING 5 10-13
281019 PRESS TOOL 15 10-21
281322 DIAL GAUGE 0.001MM 20 10-5
281020 SUPPORT FIXTURE 16 10-21
281326 DRIFT FOR REMOVING VALVE GUIDE 35 10-7
281021 PRESS FIXTURE 17 10-21
281327 GAUGE 9MM 31 10-7
281024 SUPPORT FIXTURE 18 10-21
281330 SPECIAL MAGNET 10 10-3
281026 JACKING SCREW M10 X 30 20 10-21
281333 ADAPTER 41 10-9
281027 EYE BOLT M10 X 2 21 10-23
281335 CHILLING BOX 2 10-11
281028 TORQUE FIXTURE 22 10-23
281336 SLEEVE FOR VALVE STEM SEAL 11 10-3
281029 ALIGNMENT FIXTURE 23 10-23
281337 INSTALLER WATER PUMP SEAL 39 10-7
281030 PRESSING FIXTURE 24 10-23

872271 - B45D 6X6 ADT - FEB 2010


12-39
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
281340 MAGNET STAND FOR DIAL GAUGE 21 10-7 340094 AXLE, M, E23, 4.11X5.8, CTD A 3-79
281349 SOCKET 19MM 3/4” SQUARE 25 10-7 340094 AXLE, M, E23, 4.11X5.8, CTD A 3-81
281357 COUNTER HOLD WRENCH 2 10-13 340120 AXLE,R,E23,CTD,4.11X5X8,C/RIDE A 3-83
281358 GUIDE SLEEVE FOR CAM SHAFT 30 10-7 SERVICE KIT,B50D MK4 T2,
361071 A 8-3
MEASURING PLATE FOR LINER PRE- 500HR(DRY)
281359 23 10-7
LOAD AND LINER PETRUSION SERVICE KIT,B50D MK4 T2,
361072 B 8-3
REMOVE AND INSTALLER FOR CYL- 500HR(WET)
281361 24 10-7
INDER LINER 361073 SERVICE KIT,B50D MK4 T2, 1000HR C 8-3
PISTON RING PLIER COMPRESSING 361075 SERVICE KIT,B50D MK4 T2, 2000HR D 8-3
281362 36 10-7
PISTON RING 361076 SERVICE KIT,B50D MK4 T2, 3000HR E 8-5
DRIFT WITH BUSHING FOR VALVE 361077 SERVICE KIT,B50D MK4 T2, 4000HR F 8-5
281363 33 10-7
GUIDE INSTALLING 361078 SERVICE KIT,B50D MK4 T2, 2000HR G 8-7
CLAMPING SUPPORT FOR VALVE 361079 SERVICE KIT,B50D MK4 T2, 4000HR H 8-7
281364 34 10-7
LIFTER 361080 KIT,SERVICE, B50D MK4 T2, 6000HR I 8-9
281366 MEASURING DEVICE 26 10-7 SERVICE KIT,B50D MK4 T3,
361138 J 8-9
281369 ADAPTER M33 FOR DC280167 38 10-7 500HR(DRY)
INSTALLER FOR AIR COMPRESSOR SERVICE KIT,B50D MK4 T3,
281374 37 10-7 361139 K 8-9
BEARING 500HR(WET)
281375 PULLER FOR BEARING HOUSING 6 10-13 361140 SERVICE KIT,B50D MK4 T3, 1000HR L 8-11
CLAW TYPE WRENCH FOR PROTEC- 361141 SERVICE KIT,B50D MK4 T3, 2000HR M 8-11
281376 22 10-7
TIVE SLEEVE 361142 SERVICE KIT,B50D MK4 T3, 2000HR N 8-13
SOCKET INSERT M14 X ZN CRANK 361143 SERVICE KIT,B50D MK4 T3, 3000HR O 8-13
281377 12 10-3
SHAFT REAR 361144 SERVICE KIT,B50D MK4 T3, 4000HR P 8-15
281378 ADAPTER FOR DC280147 32 10-7 361145 SERVICE KIT,B50D MK4 T3, 4000HR Q 8-15
281380 THREADED INSERT FOR DC280033 16 10-3 361146 KIT,SERVICE, B50D MK4 T3, 6000HR R 8-17
SOCKET INSERT M16 X ZN CRANK 361147 KIT,SERVICE, B50D MK4 T3, 6000HR S 8-17
281381 13 10-3
SHAFT FRONT KIT,SERVICE, B50D,B35/40/50D,
281383 ADAPTER 14 10-3 361590 T 8-19
100HR
281394 DIAGRAM SHEETS 15 10-3 361655 KIT,SERVICE, B50D MK4 T2, 6000HR U 8-19
281395 VALVE SEAT CUTTER 3 10-11 900450 PIPE 2 6-5
281396 VALVE SEAT CUTTER 4 10-11 900450 PIPE,W/WASHER 3 6-7
281750 KIT, ALLISON DOC 1 10-35 910149 TRIM, DOOR SEAL 1 7-77
281755 CD, ALLISON DOC VERSION 8.0 10-35 910211 GROMMET 4 3-41
CD, SOFTWARE UPDATE VERSION 910211 GROMMET STRIP 1 4-21
281765 10-35
8.0 910241 PINCHWELD,BOOTSEAL 1 7-69
290145 PRE-CLEANER 2 2A-91 910241 PINCHWELD,BOOTSEAL 1 7-71
290145 PRE-CLEANER ASSY, 7 INCH 1 2A-95 910264 INSULATION,HOSE,HVAC 1 7-61
290145 PRE-CLEANER 2 2B-89 910264 INSULATION,HOSE,HVAC 1 7-65
290145 PRE-CLEANER ASSY, 7 INCH 1 2B-93 910269 TUBING 1 7-95
290261 PROPSHAFT 6 3-65 910314 SILICONE 1 3-41
290261 PROPSHAFT, 0310,8.5C,8.5C,1655 8 3-67 910314 SILICONE 2 3-41
290262 PROPSHAFT 5 3-65 910314 SILICONE 3 3-41
290262 PROPSHAFT, 0745,8.5C,8.5C,1655 18 3-67 910321 STRIP,GROMMET 1 6-47
290263 PROPSHAFT 4 3-65 910366 SILICONE,P-SHAFT,RUBBER,SEAL 2 2A-67
290263 PROPSHAFT, 1095,8.5C,8.5C,1655 21 3-67 910366 SILICONE, P-SHAFT, RUBBER, SEAL 2 2B-65
290325 CLEANER,AIR,TWO INLET 1 2A-91 26450408 LINER,INLET BOX,TOP 8 7-103
290325 AIR CLEANER ASSY,TWO INLET 1 2A-93 26450409 LINER,INLET BOX,BOTTOM 9 7-103
290325 CLEANER,AIR,TWO INLET 1 2B-89 26450410 LINER,BASE,REAR 10 7-103
290325 AIR CLEANER ASSY,TWO INLET 1 2B-91 26450411 LINER,BASE,FRONT 11 7-103
290327 PROPSHAFT 3 3-65 26450412 LINER,BASE DUCT 12 7-103
290327 PROPSHAFT, 0347,9C,9C,209M90 13 3-67 26450413 LINER,TOP,REAR 13 7-103
290336 GREASER, AUTO 1 11-3 26639601 LINER,TAIL 1 7-103
290420 PROPSHAFT, 0860,D120,D120,0.113 1 3-67 26639602 LINER,TAIL DUCT 2 7-103
290420 P/SHAFT 2 3-63 26639603 LINER,SIDE,REAR 3 7-103
290421 ACTUATOR, PARK BRAKE 1 3-71 26639604 LINER,SIDE,MID 4 7-103
290421 ACTUATOR, PARK BRAKE 1 3-73 26639605 LINER,SIDE,FRONT 5 7-103
290436 P/SHAFT 1 3-63 26639606 LINER,HEADBOARD,TOP 6 7-103
PROPSHAFT, 1400D180D180,SER- 26639607 LINER,HEADBOARD,BOTTOM 7 7-103
290436 5 3-67
RATED 70 DC222053 KIT,ELEMENT,CYCLONIC BREATHER 62 2B-9
290439 GREASER,AUTO 1 11-3 * WASHER, RUBBER 5 5-13
290483 SEAT, OPERATOR, HIGH BACK 9 7-51 * O-RING 6 5-13
340093 AXLE, F, E23, 4.11X5.8, CTD A 3-77 * DIAPHRAM 6 5-17

872271 - B45D 6X6 ADT - FEB 2010


12-40
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
* PLASTIC PISTON 7 5-13 AL120002 PLUG ASSY, PRESSURE TAP 90 3-39
* SPRING, PRESSURE 7 5-17 AL120002 PLUG ASSY, PRESSURE TAP 143 3-25
* O-RING 8 5-13 AL120003 PLUG, TACHOGRAPH 39 3-37
* O-RING 9 5-13 AL120004 VENT ASSY, OIL 2 3-35
* SEAT, RUBBER 10 5-13 AL120005 PLUG ASSY, OIL DRAIN 141 3-25
* O-RING 11 5-13 AL120006 PLUG, CONVERTER END 33 3-37
* SPRING 11 5-17 AL120020 PLUG ASSY, COOLER PORT 11 3-29
* O-RING 12 5-13 AL120021 PLUG, VALVE 49 3-37
* CORE 12 5-17 AL120026 PLUG, CONVERTER END 2 3-31
* VALVE, POPPET 13 5-13 AL120033 PLUG ASSY, STRAIGHT THREAD 66 3-39
* O-RING 13 5-17 AL120033 PLUG ASSY, STRAIGHT THREAD 79 3-39
* O-RING 14 5-13 AL120033 PLUG ASSY, STRAIGHT THREAD 82 3-39
* O-RING 15 5-13 AL140001 O-RING 28 3-7
* O-RING 16 5-13 AL140001 O-RING 54 3-37
* SPACER, RUBBER 17 5-13 AL140001 O-RING 5 3-35
* O-RING 18 5-13 AL140002 O-RING 4 3-33
* O-RING 19 5-13 AL140003 O-RING 91 3-39
* O-RING 20 5-13 AL140003 O-RING 144 3-25
* WASHER, COPPER 21 5-13 AL140008 O-RING 113 3-25
* O-RING, HEATING ELEMENT 22 5-13 AL140009 SEAL, FILL TUBE 3 3-9
24M7250 WASHER 13 7-49 AL140012 O-RING 4 3-15
AL 140010 O-RING, ID 75.88MM 12 3-13 AL140018 O-RING 149 3-25
AL100002 BOLT 2 3-15 AL140019 O-RING 68 3-39
AL100002 BOLT 33 3-7 AL140019 O-RING 80 3-39
AL100002 BOLT 10 3-35 AL140019 O-RING 84 3-39
AL100003 BOLT 7 3-5 AL140019 O-RING 142 3-25
AL100004 BOLT 14 3-15 AL140020 O-RING 114 3-25
AL100004 BOLT 21 3-7 AL140022 O-RING 34 3-37
AL100005 BOLT 1 3-33 AL140022 O-RING 3 3-31
AL100008 SCREW 32 3-7 AL140023 O-RING 32 3-31
AL100009 WASHER, P3 THRUST 13 3-37 AL140030 O-RING, ID 12.29MM 19 3-13
AL100010 WASHER, P3 THRUST 16 3-37 AL140052 O-RING 2 3-29
AL100011 WASHER 40 3-37 AL140053 O-RING 26 3-37
AL100020 BOLT 1 3-15 AL140060 O-RING 46 3-37
AL100020 BOLT 6 3-15 AL140062 SPRING 78 3-39
AL100021 BOLT, FLANGE HD 94 3-25 AL140062 SPRING 85 3-39
AL100022 BOLT, FLANGE HD 57 3-21 AL140070 O-RING 64 3-21
AL100023 SCREW, TAPPING 7 3-9 AL140070 O-RING 69 3-21
AL100027 BOLT 9 3-29 AL140070 O-RING 74 3-21
AL100032 BOLT, FLANGE HD 48 3-21 AL140070 O-RING 81 3-23
AL100034 NUT 5 3-31 AL140070 O-RING 86 3-23
AL100035 BOLT, T-HEAD 36 3-31 AL140070 O-RING 91 3-23
AL100036 BOLT 15 3-31 AL140085 SEAL, OIL OUTPUT FLANGE 60 3-37
AL100046 BOLT 6 3-5 AL140093 O-RING, FLEX 12 3-21
AL100047 BOLT 5 3-5 AL140094 SEAL, OIL, DOUBLE LIP 5 3-15
AL100048 BOLT 21 3-13 AL140096 O-RING 63 3-21
AL100108 BOLT, SHOULDER 46 3-21 AL140096 O-RING 68 3-21
AL100108 BOLT, SHOULDER 133 3-25 AL140096 O-RING 73 3-21
AL100109 BOLT, FLANGE HD 52 3-37 AL140096 O-RING 82 3-23
AL100109 BOLT, FLANGE HD 44 3-37 AL140096 O-RING 87 3-23
AL100118 BOLT, FLANGE HD 7 3-21 AL140096 O-RING 92 3-23
AL100125 PLUG, STRAIGHT THREAD 67 3-39 AL140097 O-RING 150 3-27
AL100125 PLUG, STRAIGHT THREAD 81 3-39 AL140098 SEAL, SQUARE CUT O-RING 73 3-39
AL100125 PLUG, STRAIGHT THREAD 83 3-39 AL140099 O-RING 74 3-39
AL100136 BOLT, FLANGE HD 174 3-27 AL140107 O-RING 11 3-29
AL100139 BOLT, FLANGE HD 173 3-27 AL140110 SEALRING, C2 PISTON 17 3-33
AL100140 BOLT 10 3-29 AL140111 SEALRING, C1 PISTON 18 3-33
AL100148 BOLT, FLANGE HD 62 3-39 AL140112 SEALRING, EXTERNAL 22 3-37
AL100148 BOLT, FLANGE HD, 115MM 93 3-39 AL140113 SEALRING, LOCKUP PISTON 10 3-31
AL100149 BOLT, FLANGE HD, 165MM 94 3-39 AL140114 SEALRING, LOCKUP PISTON 12 3-31
AL100150 BOLT, FLANGE HD, 105MM 95 3-39 SEALRING, ROTATING CLUTCH PIS-
AL140115 28 3-33
AL100151 BOLT, FLANGE HD, 160MM 96 3-39 TON

872271 - B45D 6X6 ADT - FEB 2010


12-41
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
AL150001 BEARING ASSY, ROLLER 15 3-37 AL160075 GEAR, PLANETARY RING, P3 14 3-19
AL150002 BEARING ASSY, ROLLER 17 3-37 SHIM, SELECTIVE, 0.27MM (0.01
AL160076 1 3-11
AL150003 BEARING, THRUST 11 3-33 INCH)
AL150004 BEARING ASSY, THRUST 2 3-11 SHIM, SELECTIVE, 0.54MM (0.02
AL160077 1 3-11
AL150004 BEARING, THRUST 15 3-33 INCH)
AL150005 BEARING, THRUST 36 3-33 SHIM, SELECTIVE, 0.81MM (0.03
AL160078 1 3-11
AL150006 CUP, ROLLER BEARING 51 3-37 INCH)
AL150006 CUP, ROLLER BEARING 24 3-37 SHIM, SELECTIVE, 1.08MM (0.04
AL160079 1 3-11
AL150008 BEARING ASSY, ROLLER 26 3-15 INCH)
AL150010 BEARING ASSY, ROLLER 10 3-19 SHIM, SELECTIVE, 1.35MM (0.05
AL160080 1 3-11
AL150011 NO.1 THRUST BEARING ASSY 16 3-31 INCH)
AL150012 NO.2 THRUST BEARING ASSY, 19 3-31 SHIM, SELECTIVE, 1.62MM (0.06
AL160081 1 3-11
AL150013 RACE, STATOR 25 3-31 INCH)
AL150060 BALL 23 3-15 SHIM, SELECTIVE, 1.89MM (0.07
AL160082 1 3-11
AL150064 BEARING ASSY, ROLLER 12 3-17 INCH)
AL150065 BEARING ASSY, ROLLER 57 3-37 AL160085 GEAR, P2 SUN 5 3-11
AL160001 BUSHING 5 3-37 AL160087 BUSHING 8 3-15
AL160001 BUSHING, TURBINE SHAFT 8 3-33 AL160088 HOUSING, PUMP 9 3-15
AL160002 BUSHING, ROTATING CLUTCH HUB 13 3-33 AL160089 PLATE, WEAR 13 3-15
AL160004 RING, RETAINING 29 3-33 AL160093 SLEEVE, GROUND 17 3-15
AL160004 RING, RETAINING, EXTERNAL 34 3-33 AL160094 PIN, DOWEL 19 3-15
AL160005 RING, RETAINING, INTERNAL 23 3-33 AL160095 SUPPORT, FRONT ASSY 18 3-15
AL160014 DRUM, ROTATING CLUTCH 10 3-33 AL160098 PIN, DOWEL 24 3-15
AL160019 HOUSING, CONVERTER 3 3-35 AL160101 BEARING ASSY, THRUST 13 3-17
AL160022 BACKPLATE, C2 CLUTCH 33 3-33 AL160103 GEAR, RING 14 3-17
AL160028 PISTON, C2 20 3-33 AL160107 BEARING ASSY, THRUST 13 3-19
AL160030 PLATE, C1 CLUTCH PRESSURE 30 3-33 AL160115 STOP, VALVE 99 3-25
AL160033 BACKPLATE, C2 CLUTCH 40 3-33 AL160116 STOP, VALVE 103 3-25
AL160036 PLATE, C2 SPRING 22 3-33 AL160117 STOP, VALVE 107 3-25
AL160041 RING, RETAINING, EXTERNAL 11 3-37 AL160120 STOP, VALVE 123 3-25
AL160042 RING, RETAINING, EXTERNAL 19 3-37 AL160123 PIN, DOWEL 139 3-25
AL160043 RING, RETAINING 4 3-17 AL160124 VALVE, CONVERTER FLOW 97 3-25
AL160043 RING, RETAINING 4 3-19 AL160125 VALVE, LUBE REGULATOR 101 3-25
AL160043 RING, RETAINING, INTERNAL 7 3-37 AL160128 PIN, RETAINING 111 3-25
AL160044 RING, TURBINE SHAFT RETAINING 16 3-33 AL160129 PIN, SPRING 116 3-25
AL160045 SEALRING KIT 9 3-33 AL160131 VALVE, EXHAUST BACKFILL 121 3-25
AL160046 SEALRING, C1 PISTON 24 3-33 AL160133 VALVE, CONVERTER REGULATOR 129 3-25
AL160049 SEALRING, EXTERNAL, LIP TYPE 19 3-33 AL160139 COVER, FILTER 146 3-25
AL160050 SEALRING, INTERNAL LIP-TYPE 23 3-37 AL160144 BUSHING 9 3-31
AL160053 RING, RETAINING, INTERNAL 32 3-37 AL160149 BACKPLATE, LOCKUP CLUTCH 14 3-31
AL160053 RING, RETAINING, INTERNAL 50 3-37 WASHER, TANGED, THRUST BEAR-
AL160150 20 3-31
AL160055 SHIM, TURBINE 4.000 MM 2 3-33 ING
AL160056 SHIM, TURBINE 4.203 MM 2 3-33 AL160151 RING, RETAINING 22 3-31
AL160057 SHIM, TURBINE 4.381 MM 2 3-33 AL160152 RETAINER, THRUST BEARING 23 3-31
AL160058 SHIM, TURBINE 4.559 MM 2 3-33 AL160153 WASHER, STATOR THRUST, FRT 24 3-31
AL160059 SHIM, TURBINE 4.736 MM 2 3-33 AL160154 ROLLER, STATOR 27 3-31
AL160060 SHIM, TURBINE 4.914 MM 2 3-33 AL160155 STATOR AND CAM ASSY 28 3-31
AL160061 SHIM, TURBINE 5.092 MM 2 3-33 AL160156 SHIM, CONVERTER, 0.711 MM 29 3-31
AL160062 SHIM, TURBINE 5.270 MM 2 3-33 AL160157 SHIM, CONVERTER, 0.48 MM 29 3-31
AL160063 SHIM, TURBINE 5.448 MM 2 3-33 AL160158 SHIM, CONVERTER, 0.27 MM 29 3-31
AL160064 SEAL, FACE 49 3-21 AL160159 RACE, TANGED, THRUST BEARING 30 3-31
AL160065 PIN, RETAINING 96 3-25 AL160160 NO.3 THRUST BEARING ASSY 31 3-31
AL160065 PIN, RETAINING 100 3-25 AL160161 RACE, LIPPED, THRUST BEARING 33 3-31
AL160065 PIN, RETAINING 104 3-25 AL160162 SEALRING, TURBINE HUB 18 3-31
AL160065 PIN, RETAINING 120 3-25 AL160279 ASSY, FLEXPLATE 4 3-5
AL160065 PIN, RETAINING 124 3-25 AL160280 FLEXPLATE 3 3-5
AL160065 PIN, RETAINING 128 3-25 AL160281 ADAPTOR, FLEXPLATE 2 3-5
AL160065 PIN, RETAINING 132 3-25 AL160282 PLATE, WEAR 1 3-5
AL160068 RING, RETAINING, INTERNAL 2 3-17 AL160483 PIN, SPRING 37 3-37
AL160068 RING, RETAINING, INTERNAL 2 3-19 AL160485 SEALRING, ROTATING 27 3-37
AL160069 WASHER, P1 THRUST 10 3-17 AL160485 SEALRING, RETAINING, INTERNAL 30 3-37
AL160070 WASHER, P2 PINION THRUST 9 3-19 AL160499 RETAINER, TEMPERATURE SENSOR 47 3-37

872271 - B45D 6X6 ADT - FEB 2010


12-42
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
AL160508 SPINDLE, P1 PLANETARY 6 3-17 AL160861 VALVE, RELAY 86 3-39
AL160509 SPINDLE, P2 PLANETARY 12 3-19 COVER, RETARDER CONTROL
AL160862 88 3-39
AL160510 SPINDLE, P3 PLANETARY PINION 12 3-37 VALVE
AL160529 COVER, RETARDER HOUSING 43 3-37 AL160864 HUB, C2 DRIVE 37 3-33
AL160530 VALVE, RETARDER 36 3-37 AL160866 PLATE, SOLENOID SEPERATOR 93 3-25
AL160541 COVER, SENSOR SHIPPING 61 3-39 AL160867 HOUSING ASSY, MAIN 23 3-7
AL160541 COVER, RETARDER CONNECTION 64 3-39 AL160900 HOUSING ASSY, PLUG & RETARDER 38 3-37
AL160542 MANIFOLD, JUMPER 4 3-29 AL160901 STATOR HOUSING, RETARDER 25 3-37
AL160566 PLATE, C5 CLUTCH FRICTION 19 3-7 AL160902 PISTON, C5 CLUTCH 21 3-37
AL160567 PLATE, C5 CLUTCH REACTION 20 3-7 AL160903 SPRING AND RETAINER ASSY 20 3-37
AL160568 SPACER, BEARING 6 3-11 AL160904 CARRIER KIT, P3 PLANETARY 9 3-37
AL160570 BUSHING, P1 CARRIER 9 3-17 AL170001 BRACKET, OIL FILL TUBE 6 3-9
AL160571 BUSHING 8 3-19 AL170002 BRACKET, SPEED SENSOR 29 3-7
AL160573 PLATE, CHANNEL 140 3-25 AL170003 RETAINER, SPEED SENSOR 55 3-37
AL160574 COVER ASSY, CONVERTER 7 3-31 AL170003 RETAINER, SPEED SENSOR 6 3-35
AL160575 PLATE, C1 FRICTION 31 3-33 AL200003 RING, RETAINING EXTERNAL 4 3-11
AL160576 PLATE, C1 REACTION 32 3-33 AL200007 GASKET, CONVERTER HOUSING 9 3-35
AL160577 PLATE, C2 REACTION 38 3-33 AL200009 GEAR ASSY, SUN 41 3-33
AL160578 PLATE, C2 FRICTION 39 3-33 AL200010 GEAR SET, P3 PINION 14 3-37
AL160596 CLIP, SPRING RETAINING 77 3-23 AL200031 TERMINAL, SOCKET 27 3-21
AL160596 CLIP, SPRING RETAINING 110 3-25 AL200045 CONNECT, 2-WAY 42 3-21
AL160649 PLUG, ACCUMULATOR 51 3-21 AL200046 TERMINAL, PIN 40 3-21
AL160649 PLUG, ACCUMULATOR 52 3-21 AL200048 TERMINAL, SOCKET 19 3-21
AL160745 BOLT, SELF-LOCKING 56 3-37 AL200048 TERMINAL, SOCKET 24 3-21
AL160745 BOLT, SELF LOCKING 7 3-35 AL200049 LOCK, SECONDARY 21 3-21
AL160745 BOLT 30 3-7 AL200059 GASKET, FILTER HEAD 151 3-27
AL160745 BOLT, SELF LOCKING 48 3-37 AL200061 GASKET, CASE 172 3-27
AL160747 ASSY, CARRIER/ BUSHING, P1 6 3-19 AL200082 SOLENOID ASSY, FORWARD 112 3-25
AL160748 PUMP ASSY, CONVERTER 34 3-31 AL200093 GASKET, STATOR HOUSING 1 3-37
AL160753 NUT, OUTPUT 59 3-37 AL200095 SENSOR, TEMPERATURE OIL 16 3-21
AL160768 HUB, C1 DRIVE 35 3-33 AL200166 FERRULE, VITON® 135 3-25
AL160769 PISTON, C1 25 3-33 AL200167 CONNECT PLUG, 3-WAY 25 3-21
PISTON, BALANCE, ROTATING AL200168 LOCK, SECONDARY, TPA 23 3-21
AL160770 27 3-33
CLUTCH AL200181 CONNECT, 2-WAY 18 3-21
AL160785 PISTON ASSY, LOCKUP 11 3-31 AL200184 SENSOR ASSY, TEMPERATURE 45 3-37
AL160790 BUSHING 12 3-15 AL200208 GASKET, FILTER 3 3-21
AL160793 SHAFT ASSY, TURBINE 5 3-33 AL200215 SPRING ASSY, C1 26 3-33
AL160824 SEAL, FACE 6 3-21 GASKET, RETARDER HOUSING
AL200226 42 3-37
AL160827 SHAFT, MAIN 7 3-11 COVER
AL160838 CONTROL VALVE ASSY 1 3-21 AL200229 GASKET, JUMPER MANIFOLD 3 3-29
AL160841 SOLENOID BODY ASSY, VALVE & PIN 59 3-21 AL200235 COVER, DUST, YOKE 3 3-13
AL160842 BODY, SOLENOID VALVE 60 3-21 AL200270 BOLT, FLANGE HD 89 3-39
AL160843 PIN, DOWEL 61 3-21 AL200273 INDICATOR, OIL LEVEL 5 3-9
AL160844 VALVE, TCC 65 3-21 AL200274 TUBE, OIL FILL 4 3-9
AL160845 VALVE, PCS1 70 3-21 AL200277 GASKET, RETARDER HOUSING 28 3-37
AL160845 VALVE, PCS2 75 3-23 AL200299 DAMPER ASSY 13 3-31
AL160845 VALVE, PCS3 83 3-23 AL200307 CONNECT, 2-WAY 29 3-21
AL160845 VALVE, PCS4 88 3-23 AL200315 SUCTION FILTER & SEAL ASSY 4 3-21
AL160846 VALVE, DIAGNOSTIC 78 3-23 AL200420 HOUSING ASSY, PUMP 7 3-15
AL160848 VALVE, MAIN REGULATOR 105 3-25 AL200426 SPEED SENSOR ASSY 27 3-7
AL160849 VALVE, MAIN CONTROL 108 3-25 AL200427 FILTER, SUCTION 5 3-21
AL160850 BODY, CONTROL VALVE 115 3-25 AL200428 HARNESS, INTERNAL WIRING 8 3-21
AL160851 VALVE, C2 LATCH 117 3-25 AL200433 PLATE, HARNESS CHANNEL 30 3-21
AL160852 STOP, VALVE 119 3-25 AL200434 PLUG CONNECT ASSY, 2-WAY 35 3-21
AL160852 STOP, VALVE 127 3-25 AL200434 PLUG CONNECT ASSY, 2-WAY 36 3-21
AL160853 VALVE, C1 LATCH 125 3-25 AL200434 PLUG CONNECT ASSY, 2-WAY 38 3-21
AL160854 PLATE, SEPARATOR 136 3-25 AL200434 PLUG CONNECT ASSY, 2-WAY 43 3-21
AL160856 PLATE, SEPERATOR 63 3-39 AL200434 PLUG CONNECT ASSY, 2-WAY 44 3-21
AL160857 VALVE, EXHAUST BACKFILL 70 3-39 AL200434 PLUG CONNECT ASSY, 2-WAY 45 3-21
AL160858 VALVE BODY, RETARDER CONTROL 75 3-39 AL200436 BRACKET, SOLENOID, RH 47 3-21
AL160859 PIN, SOLENOID RETAINING 76 3-39 AL200437 PRESSURE SWITCH ASSY 54 3-21
AL160860 VALVE, REGULATOR 77 3-39 AL200438 SPRING, TCC 66 3-21

872271 - B45D 6X6 ADT - FEB 2010


12-43
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
AL200439 BRACKET, SOLENOID, LH 56 3-21 AL260130 KIT,FILTER,HI/CAPACI 1 8-17
AL200440 GASKET, CHANNEL PLATE 137 3-25 AL260130 KIT,FILTER,HI/CAPACI 1 8-17
AL200443 SOLENOID & CONNECT ASSY 71 3-39 AL260130 KIT,FILTER,HI/CAPACI 1 8-19
AL200444 SOLENOID, VARIABLE BLEED 72 3-39 AL260130 KIT,FILTER,4" SUMP 5 8-19
GASKET, RETARDER CONTROL BN000133 PLATE, LOCK, AXLE 11 7-119
AL200445 87 3-39
VALVE BN000134 PLATE TENSION, CHAIN, REAR SUSP 10 7-119
AL200446 SENSOR ASSY, SPEED 4 3-35 BN000137 WINDOW,CAB,SLIDER,RH 3 7-21
AL200449 SENSOR ASSY, SPEED 53 3-37 BN000138 GUIDE BLOCK, WALKING BEAM 9 7-119
AL200461 SOLENOID, PCS1, VARIABLE BLEED 67 3-21 BN000197 SOFT BLOCK, SOFT SUSPENSION 8 7-119
AL200461 SOLENOID, PCS2, VARIABLE BLEED 72 3-21 BN000203 WINDOW,DOOR,SLIDING 2 7-19
AL200463 SOLENOID, TCC, VARIABLE BLEED 62 3-21 BN000204 HEADLINER, FRONT 5 7-43
AL200463 SOLENOID, PCS3, VARIABLE BLEED 80 3-23 BN000205 HEADLINER, REAR 4 7-43
AL200463 SOLENOID, PCS4, VARIABLE BLEED 85 3-23 BN000210 PANEL, CONTROL 3 7-39
AL200463 SOLENOID, PCS3, VARIABLE BLEED 90 3-23 BN000211 COVER, B PILLAR, RHS 2 7-41
AL200465 SPRING, TRIM 71 3-21 BN000550 HANDLE, SSM, 25 BUTTON 1 7-39
AL200465 SPRING, TRIM 84 3-23 BN000567 SHOCK ABSORBER 7 7-119
AL200465 SPRING, TRIM 89 3-23 BN000580 ASSY, WALKING BEAM, LH 6 7-119
AL200466 SENSOR ASSY, OIL LEVEL 134 3-25 BN000580 ASSY,WALKING BEAM,LH A 7-121
AL210003 SPRING 22 3-15 BN000581 WALKING BEAM,LH 2 7-121
AL210007 SPRING 102 3-25 BN000582 ASSY, WALKING BEAM, RH 5 7-119
AL210008 SPRING 106 3-25 BN000582 ASSY,WALKING BEAM,RH B 7-121
AL210011 SPRING 69 3-39 BN000583 WALKING BEAM,RH 2 7-121
AL210011 SPRING 122 3-25 BN000692 MOUNT, SHOCK ABSORBER 4 7-119
AL210013 SPRING 130 3-25 BN000918 CHAIN, LINK 3 7-119
AL210014 SPRING, STATOR 26 3-31 BN001348 COVER, PLATE TENSIONER 2 7-119
AL210015 SPRING 98 3-25 BN002230 BRACKET, SHOCK ABSORBER 1 7-119
AL210022 PLATE, RETAINING 20 3-13 BN003684 MOUNTING,MOTOR,SUPT,ASSY 2 3-43
AL210024 SPACER, OUTPUT 10 3-37 BN003924 PLATE,MTG,SPIDER 1 3-43
AL210026 SHAFT ASSY, OUTPUT 4 3-37 NUT,OUTPUT FLANGE TO P.T.O
DC100019 83 2A-63
AL210056 SPRING, VALVE 35 3-37 SHAFT
AL210067 BRACKET, SHIPPING 22 3-7 NUT,OUTPUT FLANGE TO P.T.O
DC100019 83 2B-61
AL210070 SPRING, ACCUMULATOR 50 3-21 SHAFT
AL210070 SPRING, ACCUMULATOR 53 3-21 DC100024 BOLT,BANJO 86 2A-27
AL210073 SPRING, DIAGNOSTIC 79 3-23 DC100024 BOLT,BANJO,AT INJECTION PUMP 149 2A-35
AL210074 SPRING 109 3-25 DC100024 BOLT,BANJO,AT INJECTION PUMP 149 2B-35
AL210081 SPRING 118 3-25 SCREW,CYL/HEAD COVER TO CYL/
DC100030 321 2A-15
AL210081 SPRING 126 3-25 HEAD
AL210465 SPRING, TRIM 76 3-23 SCREW,CYL/HEAD COVER TO CYL/
DC100030 321 2B-13
AL260008 HUB ASSY, ROTATING CLUTCH 12 3-33 HEAD
AL260014 SPRING ASSY, C2 21 3-33 SCREW,DRIVE GEAR TO CRANK-
DC100053 17 2A-33
AL260018 KIT, SEALRING 25 3-15 SHAFT
AL260021 GEAR SET, P1 PINION 11 3-17 SCREW,DRIVE GEAR TO CRANK-
DC100053 17 2B-33
AL260023 SET, GEAR, P2 PINION 11 3-19 SHAFT
AL260026 TURBINE ASSY 17 3-31 DC100059 PIN,DOWEL 8 2A-7
AL260071 ROTOR ASSY 29 3-37 DC100059 PIN,DOWEL 8 2B-7
AL260081 CARRIER/BUSHING ASSY, P1 7 3-17 DC100065 BOLT,FLYWHEEL 74 2A-19
AL260107 KIT, SUCTION FILTER ASSY 2 3-21 DC100065 BOLT,FLYWHEEL 74 2B-19
AL260119 GEAR SET, CYCLOIDAL 11 3-15 DC100066 SCREW,DAMPER TO CRANKSHAFT 29 2A-19
AL260130 KIT, FILTER, 4" SUMP 147 3-25 DC100066 SCREW,DAMPER TO CRANKSHAFT 29 2B-19
AL260130 KIT,FILTER,HI/CAPACITY 1 8-3 SCREW,TIMING CASE TO C/
DC100070 53 2A-9
AL260130 KIT,FILTER,HI/CAPACI 1 8-3 CASE,57MM
AL260130 KIT,FILTER,HI/CAPACI 1 8-5 SCREW,TIMING CASE TO C/
DC100070 53 2B-9
AL260130 KIT,FILTER,HI/CAPACI 1 8-5 CASE,57MM
AL260130 KIT,FILTER,HI/CAPACI 1 8-7 SCREW,EXHAUST MANIFOLDS TO
DC100077 29 2B-37
AL260130 KIT,FILTER,HI/CAPACI 1 8-7 CYL/HEAD
AL260130 KIT,FILTER,HI/CAPACI 1 8-9 SCREW,BEARING HOUSING TO T/
DC100112 95 2A-63
AL260130 KIT,FILTER,HI/CAPACITY 1 8-11 CASE
AL260130 KIT,FILTER,HI/CAPACI 1 8-11 SCREW,BEARING HOUSING TO T/
DC100112 95 2B-61
CASE
AL260130 KIT,FILTER,HI/CAPACI 1 8-13
AL260130 KIT,FILTER,HI/CAPACI 1 8-13 DC100114 SCREW, SUPPORT TO CRANKCASE 23 2A-45
DC100114 SCREW,SUPPORT TO CRANKCASE 23 2B-43
AL260130 KIT,FILTER,HI/CAPACI 1 8-15
AL260130 KIT,FILTER,HI/CAPACI 1 8-15 DC100114 SCREW,SUPPORT TO CRANKCASE 20 2A-65

872271 - B45D 6X6 ADT - FEB 2010


12-44
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC100114 SCREW,SUPPORT TO CRANKCASE 20 2B-63 SCREW,CONTOL UNIT TO CRANK-
DC100366 14 2B-45
DC100117 NUT,CYLINDER TO BRACKET 86 2A-37 CASE
DC100142 BOLT,BANJO 86 2B-27 DC100369 SCREW,TIMING CASE COVER 69 2A-9
WASHER, ALTERNATOR TO SUP- DC100369 SCREW,TIMING CASE COVER 69 2B-9
DC100153 47 2A-45
PORT DC100373 SCREW,OIL PUMP TO CRANKCASE 23 2A-49
DC100166 STUD,STARTER MOTOR MOUNTING 38 2A-9 DC100373 SCREW,OIL PUMP TO CRANKCASE 23 2B-47
DC100166 STUD,STARTER MOTOR MOUNTING 38 2B-9 DC100382 SCREW,FAN TO FOLLOWER 47 2A-57
PLUG,SCREW,OIL PASSAGE,LAT- DC100382 SCREW,FLANGED,30MM LG 36 2A-59
DC100177 44 2A-7
ERAL AND FRT DC100382 SCREW,BRACKET TO SUPPORT 26 2A-65
DC100177 PLUG,SCREW,OIL PASSAGE REAR 50 2A-7 SCREW,FLANGED,COVER TO CYLIN-
DC100382 122 2A-7
PLUG,SCREW,OIL PASSAGE,LAT- DER C/CASE
DC100177 44 2B-7
ERAL AND FRT DC100382 SCREW,FAN TO FOLLOWER 47 2B-55
DC100177 PLUG,SCREW,OIL PASSAGE REAR 50 2B-7 DC100382 SCREW,FLANGED,30MM LG 36 2B-57
DC100180 SCREW,OIL PUMP TO C/CASE 32 2A-49 DC100382 SCREW,BRACKET TO SUPPORT 26 2B-63
DC100180 SCREW,OIL PUMP TO C/CASE 32 2B-47 SCREW,FLANGED,COVER TO CYLIN-
DC100382 122 2B-7
DC100237 SCREW,FLANGED 128 2A-7 DER C/CASE
DC100296 NUT,TURBOCHARGER TO MANIFOLD 26 2A-31 DC100383 NUT,FLANGED 115 2A-27
NUT,THROTTLE HOUSING TO DC100383 NUT,AIR PIPE TO BRACKET 113 2A-37
DC100296 41 2A-37
FLANGED ELBOW DC100383 NUT,FLANGED 115 2B-27
NUT,FLANGED,ELBOW TO TURBO- DC100383 NUT,CYLINDER TO BRACKET 86 2B-37
DC100296 71 2A-37
CHARGER DC100383 NUT,AIR PIPE TO BRACKET 113 2B-37
NUT,THROTTLE HOUSING TO TUR- SCREW,FLANGE,GUIDE TUBE TO
DC100296 71 2A-37 DC100385 53 2A-11
BOCHARGER BRKT
DC100296 NUT,TURBOCHARGER TO MANIFOLD 26 2B-31 SCREW,FLANGED,FUEL PIPE,16MM
DC100385 110 2A-27
NUT,THROTTLE HOUSING TO LG
DC100296 41 2B-37
FLANGED ELBOW SCREW,BRKT TO THROTTLE HOUS-
DC100385 53 2A-37
NUT,FLANGED,ELBOW TO TURBO- ING
DC100296 71 2B-37
CHARGER DC100385 SCREW,AIR PIPE TO BRACKET 110 2A-37
NUT,THROTTLE HOUSING TO TUR- DC100385 SCREW,START-STOP SWITCH 269 2A-47
DC100296 71 2B-37
BOCHARGER SCREW,OIL DELIVER PIPE TO
DC100385 87 2A-49
DC100316 STUD,TURBOCHARGER,25MM LG 17 2A-31 BRACKET
STUD,TURBOCHARGER TO MANI- DC100385 SCREW,PULLEY TO WATER PUMP 44 2A-55
DC100316 8 2A-37
FOLD DC100385 SCREW,FAN TO HUB 47 2A-57
DC100316 STUD,TRANSVERSE PIPE 38 2A-37 DC100385 SCREW,FLANGED,COVER 95 2A-9
STUD,TURBOCHARGER TO MANI-
DC100316 8 2B-37 DC100385 SCREW,FLANGE,GUIDE TUBE TO 53 2B-11
FOLD BRKT
DC100316 STUD,TRANSVERSE PIPE 38 2B-37 SCREW,FLANGED,FUEL PIPE,16MM
DC100385 110 2B-27
WASHER,ROCKER ARM TO LG
DC100318 203 2A-13
BRACKET SCREW,FUEL PIPE TO OIL SEPARA-
DC100385 110 2B-27
WASHER,ROCKER ARM TO BEARING TOR
DC100318 203 2B-13
BRACKET SCREW,BRKT TO THROTTLE HOUS-
DC100385 53 2B-37
DC100320 WASHER,CYLINDER TO BRACKET 83 2A-37 ING
DC100320 WASHER,CYLINDER TO BRACKET 83 2B-37 DC100385 SCREW,AIR PIPE TO BRACKET 110 2B-37
DC100326 CLAMP,BREATHER PIPE 74 2A-9 SCREW,OIL DELIVER PIPE TO
DC100385 87 2B-47
DC100332 NUT,OIL RETURN TO TIMING CASE 50 2A-53 BRACKET
DC100332 NUT,OIL RETURN TO TIMING CASE 50 2B-51 DC100385 SCREW,PULLEY TO WATER PUMP 44 2B-53
DC100352 SCREW,FUEL FILTER HOUSING 26 2A-29 DC100385 SCREW,FAN TO HUB 47 2B-55
DC100352 SCREW,FUEL FILTER HOUSING 26 2B-29 DC100385 SCREW,FLANGED,COVER 95 2B-9
SCREW,OIL PAN TO CYLINDER C/ SCREW,OIL COOLER TO C/
DC100352 71 2A-11 DC100390 110 2A-51
CASE CASE,50MM LG
SCREW,FLANGED,PUMP TO TIMING SCREW,OIL COOLER TO C/
DC100352 23 2A-25 DC100390 110 2B-49
CASE CASE,50MM LG
DC100352 SCREW,AT HOUSING,40MM LG 68 2A-35 DC100392 SCREW,FLANGED 23 2A-59
SCREW,OIL PAN TO CYLINDER C/ DC100400 NUT,GROUND CONNECTION 40 2A-9
DC100352 71 2B-11
CASE DC100400 NUT,GROUND CONNECTION 40 2B-9
SCREW,FLANGED,PUMP TO TIMING SCREW,EXHAUST MANIFOLDS TO
DC100352 23 2B-25 DC100406 29 2A-37
CASE CYL/HEAD
DC100352 SCREW,AT HOUSING,40MM LG 68 2B-35 DC100410 WASHER,SUCTION PIPE TO OIL PAN 47 2A-11
DC100354 NUT,FLANGED STARTER TO T/CASE 77 2A-41 DC100410 WASHER,SUCTION PIPE TO OIL PAN 47 2B-11
NUT,ELECTRIC CABLE TO ALT SUP- DC100413 SCREW,FLANGED 104 2A-51
DC100359 296 2A-47
PORT DC100413 SCREW,FLANGED 104 2B-49
SCREW,CONTOL UNIT TO CRANK-
DC100366 14 2A-47 DC100414 SCREW,BRACKET TO SUPPORT 125 2A-11
CASE

872271 - B45D 6X6 ADT - FEB 2010


12-45
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC100414 SCREW,PULLEY TO FOLLOWER 29 2A-19 DC100601 CLAMP,AIR PIPE TO BRACKET 107 2A-37
SCREW,FLANGED,FUEL PIPE,20MM DC100601 CLAMP,AIR PIPE TO BRACKET 107 2B-37
DC100414 110 2A-27
LG DC100602 SCREW,SUCTION PIPE TO C/CASE 101 2A-49
SCREW,NOZZLE HOLDER TO INTAKE DC100602 SCREW,SUCTION PIPE TO C/CASE 101 2B-47
DC100414 134 2A-35
PIPE DC100603 NUT,HEATER PLUG 98 2A-47
DC100414 SCREW,BRACKET TO SUPPORT 125 2B-11 DC100603 NUT,HEATER PLUG 107 2B-45
SCREW,FLANGED,FUEL PIPE,20MM SCREW,FLANGED,FUEL PIPE,12MM
DC100414 110 2B-27 DC100621 110 2A-27
LG LG
SCREW,NOZZLE HOLDER TO INTAKE SCREW,FLANGED,FUEL PIPE,12MM
DC100414 134 2B-35 DC100621 110 2B-27
PIPE LG
DC100414 SCREW,FLANGED 128 2B-7 SCREW,C/SHAFT B/CAP TO CYL/
DC100626 17 2A-7
DC100415 SCREW,SHAFT TO THROTTLE VALVE 50 2A-37 BLOCK,173MM
DC100417 SCREW,LEVER TO THROTTLE SHAFT 62 2A-37 SCREW,C/SHAFT B/CAP TO CYL/
DC100626 17 2B-7
DC100417 SCREW,LEVER TO THROTTLE SHAFT 62 2B-37 BLOCK,173MM
DC100433 NUT,DRIVE GEAR TO SHAFT 110 2A-63 SCREW,C/SHAFT B/CAP TO CYL/
DC100627 20 2A-7
DC100433 NUT,DRIVE GEAR TO SHAFT 110 2B-61 BLOCK
DC100434 SHIM,1MM 47 2A-63 SCREW,C/SHAFT B/CAP TO CYL/
DC100627 20 2B-7
DC100434 SHIM,1MM 47 2B-61 BLOCK
DC100435 SHIM,1.2MM 47 2A-63 PIN,GROOVED,CRANKSHAFT
DC100628 74 2A-7
DC100435 SHIM,1.2MM 47 2B-61 BEARIN CAP
DC100436 SHIM,1.4MM 47 2A-63 PIN,GROOVED,CRANKSHAFT
DC100628 74 2B-7
DC100436 SHIM,1.4MM 47 2B-61 BEARIN CAP
DC100437 SHIM,1.6MM 47 2A-63 SCREW,COVER TO CYLINDER C/
DC100629 170 2A-7
DC100437 SHIM,1.6MM 47 2B-61 CASE
DC100438 SHIM,1.8MM 47 2A-63 SCREW,COVER TO CYLINDER C/
DC100629 170 2B-7
DC100438 SHIM,1.8MM 47 2B-61 CASE
DC100440 SCREW,VALVE TO BRACKET 116 2A-35 DC100630 STUD,STARTER MOTOR MOUNTING 38 2A-9
DC100440 SCREW,VALVE TO BRACKET 116 2B-35 DC100630 STUD,STARTER MOTOR MOUNTING 38 2B-9
DC100451 SCREW, ALTERNATOR TO SUPPORT 35 2A-45 DC100632 SCREW,C/THROTTLE TO CYL/HEAD 143 2A-13
DC100482 WASHER,AT HOUSING 74 2A-35 SCREW,ROCKER ARM BRACKET TO
DC100632 215 2A-13
DC100482 WASHER,AT HOUSING 74 2B-35 CYL/HEAD
DC100495 NUT,ADJUSTING SCREW 197 2A-13 SCREW,CONSTANT THROTTLE TO
DC100632 143 2B-13
DC100495 NUT,ADJUSTING SCREW 197 2B-13 CYL/HEAD
SCREW,DRIVE TO VIBRATION SCREW,ROCKER ARM BRACKET TO
DC100507 38 2A-19 DC100632 CYL/HEAD
215 2B-13
DAMPER
SCREW,PIPE ELBOW TO TURBO- DC100633 PIN,DOWEL 155 2A-13
DC100507 38 2A-53 DC100635 SCREW,CYL/HEAD TO C/CASE 263 2A-13
CHARGER
SCREW,DRIVE TO VIBRATION DC100635 SCREW,CYL/HEAD TO C/CASE 263 2B-13
DC100507 38 2B-19 DC100636 SCREW,NOZZLE HOLDERS 297 2A-15
DAMPER
SCREW,FLANGED,FUEL PIPE,25MM DC100636 SCREW,NOZZLE HOLDERS 297 2B-13
DC100507 110 2B-27 DC100638 SCREW,CAP TO CONNECTING ROD 11 2A-21
LG
SCREW,PIPE ELBOW TO TURBO- DC100638 SCREW,CAP TO CONNECTING ROD 11 2B-21
DC100507 38 2B-51 DC100639 CIRCLIP 47 2A-21
CHARGER
DC100538 SCREW,AT HOUSING,35MM LG 71 2A-35 DC100639 CIRCLIP 47 2B-21
SCREW,OIL COOLER TO C/ DC100643 CLAMP,PIPE 107 2A-27
DC100538 110 2A-51 DC100643 CLAMP,PIPE 107 2B-27
CASE35MM LG
DC100538 SCREW,AT HOUSING,35MM LG 71 2B-35 DC100644 CLAMP,FUEL PIPE FIXTURE 113 2A-27
SCREW,OIL COOLER TO C/ DC100644 CLAMP,FUEL PIPE FIXTURE 113 2B-27
DC100538 110 2B-49
CASE35MM LG DC100645 STUD,FUEL PIPE FIXTURE,35MM LG 114 2A-27
SCREW,TURBOCHARGER HEAT DC100645 STUD,FUEL PIPE FIXTURE,35MM LG 114 2B-27
DC100562 77 2A-31
SHIELD DC100651 PIN,GROOVED 11 2A-33
SCREW,TURBOCHARGER HEAT DC100651 PIN,GROOVED 11 2B-33
DC100562 77 2B-31
SHIELD DC100652 SCREW,PLATE TO CYL/HEAD 52 2A-33
SCREW,AIR INTAKE PIPE TO DC100652 SCREW,PLATE TO CYL/HEAD 52 2B-33
DC100597 56 2A-31
BRACKET SCREW,HEAD AND LINER TO CYLIN-
DC100653 68 2A-33
SCREW,COVER AND LINER TO DER
DC100597 146 2A-33
COMP. SCREW,HEAD AND LINER TO CYLIN-
DC100653 68 2B-33
DC100597 SCREW,INT/PIPE TO W/PUMP, 25MM 60 2A-55 DER
SCREW,AIR INTAKE PIPE TO DC100657 SCREW,CYLINDER TO BRACKET 89 2A-37
DC100597 56 2B-31
BRACKET DC100658 NUT,CYLINDER TO VALVE LEVER 92 2A-37
SCREW,COVER AND LINER TO DC100658 NUT,CYLINDER TO VALVE LEVER 92 2B-37
DC100597 146 2B-33
COMP. NUT, FLANGED STARTER TO TIMING/
DC100660 77 2A-39
DC100597 SCREW,INT/PIPE TO W/PUMP 59 2B-53 CASE

872271 - B45D 6X6 ADT - FEB 2010


12-46
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC100660 NUT,FLANGED STARTER TO T/CASE 77 2B-39 DC100732 SCREW,FLANGED,M14X30 17 2B-59
SCREW,OIL COOLER TO C/ DC100732 SCREW,LIFTING EYE FRONT 32 2B-59
DC100661 110 2A-51
CASE,110MM LG DC100733 SCREW,LIFTING EYE REAR 35 2A-61
SCREW,OIL COOLER TO C/ DC100733 SCREW,LIFTING EYE REAR 35 2B-59
DC100661 110 2B-49
CASE,110MM LG SCREW,INTAKE MANIFOLD TO CYL/
DC100735 50 2B-35
DC100662 SCREW, ALTERNATOR TO SUPPORT 44 2A-45 HEAD
DC100662 SCREW,ALTERNATOR,130MM LG 44 2B-43 DC100737 WASHER,ALTERNATOR PULLEY 356 2A-43
DC100663 NUT, ALTERNATOR TO SUPPORT 50 2A-45 DC100737 WASHER,ALTERNATOR PULLEY 356 2B-41
DC100664 NUT,FLAME START SYSTEM 83 2A-47 DC100738 NUT,ALTERNATOR PULLEY 355 2A-43
DC100664 NUT,FLAME START SYSTEM 92 2B-45 DC100738 NUT,ALTERNATOR PULLEY 355 2B-41
SCREW,OUTLET TO WATER PUMP, DC100757 SCREW,ALTERNATOR,40MM LG 25 2B-43
DC100666 59 2A-55
80MM SCREW,INTAKE MANIFOLD TO TO
DC100759 59 2A-35
DC100666 SCREW,OUTLET TO WATER PUMP 59 2B-53 BRACKET
DC100667 SCREW,COMPRESSOR TO SUPPORT 14 2A-65 SCREW,INTAKE MANIFOLD TO TO
DC100759 59 2B-35
DC100667 SCREW,COMPRESSOR TO SUPPORT 14 2B-63 BRACKET
DC100671 SCREW,WATER PUMP TO C/CASE 32 2A-55 SCREW,INTAKE MANIFOLD TO CYL/
DC100762 50 2A-35
SCREW,OUTLET TO WATER PUMP, HEAD
DC100671 59 2A-55
60MM SCREW,INTAKE MANIFOLD TO CYL/
DC100762 50 2B-35
DC100671 SCREW,WATER PUMP TO C/CASE 32 2B-53 HEAD
DC100671 SCREW,OUTLET TO WATER PUMP 59 2B-53 DC100763 SCREW,LIFTING EYE FRONT 32 2A-61
DC100699 NUT,TANK TO BRACKET 125 2A-33 DC100766 SCREW,CYLINDER TO BRACKET 89 2B-37
DC100699 NUT,LEVER TO THROTTLE SHAFT 65 2A-37 BOLT,BANJO,DISTRIBUTOR,0.5 ORI-
DC120047 87 2A-27
DC100699 NUT,TANK TO BRACKET 125 2B-33 FICE
DC100699 NUT,LEVER TO THROTTLE SHAFT 65 2B-37 DC120047 BOLT,BANJO,FUEL PIPE TO FILTER 149 2A-35
DC100709 SCREW,PUMP,INJECTION UNIT 14 2B-25 BOLT,BANJO,DISTRIBUTOR,0.5 ORI-
DC120047 87 2B-27
DC100712 SCREW,FLANGED,65MM LG 37 2A-59 FICE
DC100712 SCREW,FLANGED,65MM LG 37 2B-57 DC120047 BOLT,BANJO,FUEL PIPE TO FILTER 149 2B-35
SCREW,TIMING CASE TO C/ DC120049 BOLT,BANJO PIPE TO CYL/HEAD,M26 357 2A-17
DC100717 53 2A-9
CASE,105MM DC120049 BOLT,BANJO PIPE TO CYL/HEAD,M26 357 2B-17
SCREW,TIMING CASE TO C/ DC120060 INSERT,THREADED 11 2A-9
DC100717 53 2B-9
CASE,105MM DC120060 INSERT,THREADED 11 2B-9
SCREW,TIMING CASE TO C/ DC120090 PIN,CYLINDRICAL 14 2A-7
DC100718 53 2A-9
CASE,167MM DC120090 PIN,CYLINDRICAL 14 2B-7
SCREW,TIMING CASE TO C/ DC120091 PIN,DOWEL,SOLID FRONT COVER 65 2A-7
DC100718 53 2B-9
CASE,167MM DC120091 PIN,DOWEL,SOLID FRONT COVER 65 2B-7
DC100719 SCREW,C/WEIGHT TO C/SHAFT 14 2A-19 DC120096 PIN,DOWEL,SOLID TIMING CASE 68 2A-7
DC100719 SCREW,C/WEIGHT TO C/SHAFT 14 2B-19 DC120096 PIN,DOWEL,SOLID TIMING CASE 68 2B-7
DC100720 STUD,TURBOCHARGER 23 2A-31 PLUG,SCREW,PRESSURE CONNEC-
DC120104 89 2A-33
STUD,TURBO TO EXHAUST COLLEC- TION
DC100720 32 2B-37
TOR DC120104 PLUG,SCREW,WATER PASSAGE,TOP 59 2A-7
SCREW,INTAKE MANIFOLD TO CYL/ DC120104 PLUG,SCREW,TURBO OIL RETURN 44 2A-9
DC100723 38 2A-35
HEAD PLUG,SCREW,PRESSURE CONNEC-
DC120104 89 2B-33
SCREW,INTAKE MANIFOLD TO CYL/ TION
DC100723 38 2B-35
HEAD DC120104 PLUG,SCREW,WATER PASSAGE,TOP 59 2B-7
DC100724 PIN,CLAMPING 14 2A-33 DC120104 PLUG,SCREW,TURBO OIL RETURN 44 2B-9
DC100724 PIN,CLAMPING 14 2B-33 DC120114 PLUG,SCREW,M14 59 2A-51
SCREW,VALVE CLEARANCE DC120114 PLUG,SCREW,WATER DRAIN 32 2A-7
DC100725 191 2A-13
ADJUSTER DC120114 PLUG,SCREW,FUEL RETURN LOCK 72 2A-7
SCREW,VALVE CLEARANCE
DC100725 191 2B-13 DC120114 PLUG,SCREW,M14 59 2B-49
ADJUSTER DC120114 PLUG,SCREW,WATER DRAIN 32 2B-7
DC100726 SCREW,OIL SEPARATOR 68 2A-9 DC120115 PLUG,SCREW,M16 59 2A-51
DC100726 SCREW,OIL SEPARATOR 68 2B-9 DC120115 PLUG,SCREW,M16 59 2B-49
DC100727 WASHER,THRUST,STD 53 2A-19 DC120128 BANJO UNION 52 2A-27
DC100727 WASHER,THRUST,STD 53 2B-19 DC120128 BANJO UNION 52 2B-27
DC100728 WASHER,THRUST,0.50MM 53 2A-19 DC120144 PLUG,HEATER AT NOZZLE HOLDER 122 2A-35
DC100728 WASHER,THRUST,0.50MM 53 2B-19 DC120144 PLUG,HEATER AT NOZZLE HOLDER 122 2B-35
DC100729 WASHER,THRUST,1.00MM 53 2A-19 DC120149 PLUG,HOLE LOCK ASSY 98 2A-9
DC100729 WASHER,THRUST,1.00MM 53 2B-19 DC120158 PLUG,SCREW,MAGNETIC OIL DRAIN 35 2A-11
DC100730 PIN,TANK TO BRACKET 122 2A-33 DC120158 PLUG,SCREW,MAGNETIC OIL DRAIN 35 2B-11
DC100730 PIN,TANK TO BRACKET 122 2B-33 DC120182 BOLT,BANJO,COOLING WATER LINES 107 2A-33
DC100731 SCREW, FEILD COIL, RETAINING 47 2A-39 DC120182 BOLT,BANJO,COOLING WATER LINES 107 2B-33
DC100732 SCREW,FLANGED,M14X30 17 2A-61

872271 - B45D 6X6 ADT - FEB 2010


12-47
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
BOLT,BANJO,OIL PIPE TO CYL C/ DC120217 PLUG,SCREW 71 2B-49
DC120182 23 2A-53
CASE HOUSING,PLUG FLAME START SYS-
DC120218 80 2A-47
BOLT,BANJO,L&R OIL FEED PIPES TO TEM
DC120182 24 2A-53
T/CHARGER HOUSING,PLUG FLAME START SYS-
DC120218 89 2B-45
BOLT,BANJO,OIL PIPE TO CYL C/ TEM
DC120182 23 2B-51
CASE DC120220 PLUG,SOCKET 95 2A-47
BOLT,BANJO,L&R OIL FEED PIPES TO DC120220 PLUG,SOCKET 104 2B-45
DC120182 24 2B-51
T/CHARGER DC120221 BUSHING,ROUND PIN 68 2A-47
DC120195 PLUG,WELSCH,40MM 17 2A-13 DC120221 BUSHING,ROUND PIN 74 2B-45
PLUG,WELCH WATER PAS- PIN,BUSH HOUSING,C/UNIT
DC120195 56 2A-7 DC120222 116 2A-47
SAGE,40MM PLUG,CON
DC120195 PLUG,WELSCH,40MM 17 2B-13 PIN,BUSH HOUSING,C/UNIT
DC120222 194 2B-45
PLUG,WELCH WATER PAS- PLUG,CON
DC120195 56 2B-7
SAGE,40MM DC120223 FITTING 44 2A-53
DC120196 PLUG,WELSCH,42MM 17 2A-13 FITTING,ELBOW,OIL RETURN TO TIM-
DC120223 44 2B-51
PLUG,WELCH WATER PAS- ING CASE
DC120196 56 2A-7
SAGE,TOP,42MM DC120224 PIN,PIVOT 30 2A-59
PLUG,WELCH WATER PAS- DC120224 PIN,PIVOT 30 2B-57
DC120197 56 2A-7
SAGE,REAR,54MM DC120242 BANJO UNION 51 2A-27
PLUG,WELCH WATER PAS- DC120242 BANJO UNION 51 2B-27
DC120197 56 2B-7
SAGE,REAR,54MM DC120243 SOCKET,PLUG 119 2A-47
PLUG,WELCH WATER PAS- DC120243 SOCKET,PLUG 197 2B-45
DC120198 56 2A-7
SAGE,REAR,54MM DC120244 CAP,C/UNIT PLUG CONNECTION 125 2A-47
PLUG,SCREW,NON-RETURN OIL DC120244 CAP,C/UNIT PLUG CONNECTION 203 2B-45
DC120199 134 2A-7
VALVE DC120245 PLUG,C/UNIT PLUG CONNECTION 128 2A-47
PLUG,SCREW,NON-RETURN OIL DC120245 PLUG,C/UNIT PLUG CONNECTION 206 2B-45
DC120199 134 2B-7
VALVE DC120246 SHOE,CABLE 134 2A-47
PLUG,OIL LEVEL UNIT CABLE TO OIL DC120246 SHOE,CABLE 221 2B-45
DC120200 83 2A-11
PAN PLUG,2 PIN,COMP.,CAM-C/SHAFT
PLUG,OIL LEVEL UNIT CABLE TO OIL DC120247 149 2A-47
DC120200 83 2B-11 POS. S/UNIT
PAN PLUG,2 PIN,COMPLETE,OIL LEVEL
DC120201 PLUG,WELCH OIL BORE,P.T.O 17 2A-9 DC120247 155 2A-47
SENDER UNIT
DC120201 PLUG,WELCH OIL BORE,P.T.O 17 2B-9 PLUG,2 PIN,COMPLETE,WATER
DC120202 BOLT,BANJO PIPE TO CYL/HEAD,M38 363 2A-17 DC120247 173 2A-47
TEMP S/UNIT
DC120202 BOLT,BANJO PIPE TO CYL/HEAD,M38 363 2B-17 PLUG,2 PIN,COMPLETE,OIL TEMP
UNION,BANJO,CYLIN- DC120247 179 2A-47
DC120203 410 2A-17 SENSOR
DER,REAR,LEFT AND RIGHT DC120247 PLUG,2 PIN,WATER TEMPERATURE 245 2B-45
UNION,BANJO,CYLIN- DC120247 PLUG,2 PIN,OIL LEVEL SENDER UNIT 245 2B-45
DC120203 410 2B-17
DER,REAR,LEFT AND RIGHT DC120248 COUPLING,START-STOP SWITCH 161 2A-47
DC120204 CONNECT 21 2A-27 COUPLING,OIL PRESSURE GUAGE
DC120204 CONNECT 21 2B-27 DC120248 197 2A-47
SENDER UNIT
DC120205 CONNECT,CONTROL UNIT TO PUMP 29 2A-27 DC120248 PLUG,START-STOP SWITCH 251 2B-45
DC120205 CONNECT,CONTROL UNIT TO PUMP 29 2B-27 DC120249 SOCKET,PLUG,FUEL TEMPERATURE 164 2A-47
DC120206 FITTING,OVERFLOW VALVE 35 2A-27 DC120250 PLUG,CHARGE,AIR TEMP SENSOR 188 2A-47
DC120206 FITTING,OVERFLOW VALVE 35 2B-27 DC120250 PLUG,CHARGE,AIR TEMP SENSOR 260 2B-45
BOLT,BANJO,FUEL PIPE TO FEED PLUG,4-PIN,COM-
DC120211 68 2A-27 DC120252 190 2A-47
PUMP PLETE,FEMALE,SQUARE
DC120211 BOLT,BANJO,FEED PUMP 71 2A-27 PLUG,3-PIN,COM-
BOLT,BANJO,FUEL PIPE TO CNTRL DC120253 189 2A-47
DC120211 74 2A-27 PLETE,FEMALE,SQUARE
UNIT DC120259 FITTING 45 2A-11
BOLT,BANJO,FUEL PIPE TO FEED DC120259 FITTING 45 2B-11
DC120211 77 2A-27
PUMP DC120260 PLUG,FUEL TEMPERATURE 245 2B-45
BOLT,BANJO,FUEL PIPE TO FEED PLUG,CRANKSHAFT POSITION
DC120211 68 2B-27 DC120260 245 2B-45
PUMP SENDER UNIT
BOLT,BANJO,FUEL PIPE TO CNTRL PLUG,CAMSHAFT POSITION SENDER
DC120211 74 2B-27 DC120260 245 2B-45
UNIT UNIT
DC120212 BOLT,BANJO,FUEL PIPE TO FILTER 80 2A-27 PLUG,OIL PRESSURE GUAGE
DC120212 BOLT,BANJO,AT SOLENOID VALVE 146 2A-35 DC120261 251 2B-45
SENDER UNIT
DC120212 BOLT,BANJO,FUEL LINE TO FILTER 87 2B-27 DC120261 PLUG,OIL LEVEL SENSOR 251 2B-45
DC120212 BOLT,BANJO,AT SOLENOID VALVE 146 2B-35 DC130168 PIPE,FUEL 5 2A-27
DC120216 PLUG,SCREW 65 2A-51 DC130168 PIPE,FUEL 5 2B-27
DC120216 PLUG,SCREW 65 2B-49 DC130172 PIPE,FUEL,VALVE TO PUMP 23 2A-27
DC120217 PLUG,SCREW 71 2A-51

872271 - B45D 6X6 ADT - FEB 2010


12-48
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC130172 PIPE,FUEL,VALVE TO PUMP 23 2B-27 RING,SEAL,BEARING HOUSING TO T/
DC140045 89 2B-61
PIPE,RETURN FROM FILTER TO CASE
DC130175 53 2A-27
TANK DC140059 RING,SEAL,TEMPERATURE 152 2B-7
PIPE,RETURN FROM FILTER TO DC140059 RING,SEAL,WATER DRAIN 35 2B-7
DC130175 53 2B-27
TANK DC140072 WASHER 47 3-51
DC130179 PIPE,C/CASE TO COMPRESSOR 95 2A-33 DC140074 WASHER,SEAL 47 2A-9
DC130179 PIPE 95 2B-33 DC140074 WASHER,SEAL 47 2B-9
PIPE,COMP. TO C/CASE WATER DC140090 RING,SEAL,FLANGE TO P.T.O 65 2A-63
DC130180 98 2A-33
RETURN DC140090 RING,SEAL,FLANGE TO P.T.O 65 2B-61
PIPE,COMP. TO C/CASE WATER RING,SEAL,BEARING HOUSING TO T/
DC130180 98 2B-33 DC140091 59 2A-63
RETURN CASE
DC130216 PIPE,TO DELIVERY PUMP 11 2A-27 RING,SEAL,BEARING HOUSING TO T/
DC140091 59 2B-61
DC130216 PIPE,TO DELIVERY PUMP 11 2B-27 CASE
DC130218 PIPE,FUEL RETURN 8 2A-27 SEAL,OIL,CRANKSHAFT,REAR,ID
DC140097 41 2A-9
DC130218 PIPE,FUEL RETURN 8 2B-27 120MM
DC130219 PIPE,TO FILTER 14 2A-27 SEAL,OIL,CRANKSHAFT,REAR,ID
DC140097 41 2B-9
DC130219 PIPE,TO FILTER 14 2B-27 120MM
DC130220 PIPE,FUEL FEED 20 2A-27 SEAL,OIL,CRANK-
DC140100 116 2A-7
DC130220 PIPE,FUEL FEED 20 2B-27 SHAFT,FRONT,ID105MM
PIPE,FROM CONTROL UNIT TO SEAL,OIL,CRANK-
DC130221 26 2A-27 DC140100 116 2B-7
PUMP SHAFT,FRONT,ID105MM
PIPE,FROM CONTROL UNIT TO DC140101 O-RING,BEARING FLANGE 26 2A-33
DC130221 26 2B-27
PUMP DC140101 O-RING,BEARING FLANGE 26 2B-33
SLEEVE,AIR INTAKE PIPE TO TURBO- RING,SEAL,THERMOSTAT TO WATER
DC130222 47 2A-31 DC140110 29 2A-55
CHARGER PUMP
DC130224 PIPE,AIR TO CYLINDER 104 2A-37 RING,SEAL,THERMOSTAT TO WATER
DC140110 29 2B-53
DC130224 PIPE,AIR TO CYLINDER 104 2B-37 PUMP
HOSE,FROM OIL TANK TO INTAKE DC140123 RING, SEAL 3 2A-73
DC130226 135 2A-33
PIPE DC140123 RING, SEAL 3 2B-71
DC130226 HOSE,OIL TANK TOT INTAKE PIPE 135 2B-33 DC140149 RING,SEAL,TEMPERATURE 152 2A-7
DC130227 PIPE,SUCTION,OIL PUMP 56 2A-49 DC140149 RING,SEAL COOLING WATER LINES 110 2A-33
DC130227 PIPE,SUCTION,OIL PUMP 56 2B-47 RING,SEAL,OIL AND WATER SENDER
DC140149 56 2A-51
PIPE,OIL FEED TURBO- UNIT
DC130228 8 2A-53
CHARGER,LEFT DC140149 RING,SEAL,M14 62 2A-51
PIPE,OIL FEED TURBO- RING,SEAL,OIL DELIVERY LINE TO C/
DC130228 8 2A-53 DC140149 26 2A-53
CHARGER,LEFT CASE
PIPE,OIL FEED TURBO- RING,SEAL,L&R OIL FEED PIPES TO
DC130228 8 2B-51 DC140149 27 2A-53
CHARGER,LEFT T/CHARGER
PIPE,OIL FEED TURBO- DC140149 RING,SEAL,WATER DRAIN 35 2A-7
DC130229 8 2A-53
CHARGER,RIGHT DC140149 RING,SEAL,FUEL RETURN LOCK 73 2A-7
PIPE,OIL FEED TURBO- DC140149 RING,SEAL COOLING WATER LINES 110 2B-33
DC130229 8 2B-51
CHARGER,RIGHT RING,SEAL,OIL AND WATER SENDER
DC140149 56 2B-49
DC130238 PIPE,FUEL RETURN 41 2A-27 UNIT
DC130238 PIPE,FUEL RETURN 41 2B-27 DC140149 RING,SEAL,M14 62 2B-49
PIPE,FROM INJECTOR PUMP TO RING,SEAL,OIL DELIVERY LINE TO C/
DC130239 137 2A-35 DC140149 26 2B-51
VALVE CASE
PIPE,FROM INJECTOR PUMP TO RING,SEAL,L&R OIL FEED PIPES TO
DC130239 137 2B-35 DC140149 27 2B-51
VALVE T/CHARGER
DC130240 PIPE,TURBOCHARGER OIL RETURN 32 2A-53 DC140150 RING,SEAL,PTO 41 2A-7
DC130240 PIPE,TURBOCHARGER OIL RETURN 32 2B-51 DC140150 RING,SEAL,PTO 41 2B-7
SLEEVE,AIR INTAKE PIPE TO TURBO- RING,SEAL,OIL PASSAGE,LATERAL
DC130241 47 2B-31 DC140151 47 2A-7
CHARGER AND FRT
DC130244 HOSE, DIPSTICK, 509MM 46 2A-11 DC140151 RING,SEAL,OIL PASSAGE REAR 53 2A-7
DC130244 HOSE, DIPSTICK, 509MM 46 2B-11 RING,SEAL,OIL PASSAGE,LATERAL
DC140151 47 2B-7
RING,SEAL,OUTPUT FLANGE TO AND FRT
DC140041 71 2A-63
P.T.O SHAFT DC140151 RING,SEAL,OIL PASSAGE REAR 53 2B-7
RING,SEAL,OUTPUT FLANGE TO DC140152 RING,SEAL,NON-RETURN OIL VALVE 137 2A-7
DC140041 71 2B-61
P.T.O SHAFT DC140152 RING,SEAL,NON-RETURN OIL VALVE 137 2B-7
DC140042 RING,SEAL 107 2A-11 DC140153 RING,SEAL 68 2A-51
DC140042 RING,SEAL 107 2B-11 DC140153 RING,SEAL,NON-RETURN OIL VALVE 146 2A-7
RING,SEAL,BEARING HOUSING TO T/ DC140153 RING,SEAL 68 2B-49
DC140045 89 2A-63
CASE DC140153 RING,SEAL,NON-RETURN OIL VALVE 146 2B-7
DC140155 RING,SEAL,OIL DRAIN 38 2A-11

872271 - B45D 6X6 ADT - FEB 2010


12-49
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
RING,SEAL,PRESSURE CONNEC- RING,SEAL RPM SENSOR ON TIM-
DC140155 92 2A-33 DC140178 47 2B-45
TION ING CASE
RING,SEAL,OIL RETURN TO TIMING DC140179 RING,SEAL,INJECTOR TOP 275 2A-13
DC140155 47 2A-53
CASE DC140179 RING,SEAL,INJECTOR TOP 275 2B-13
DC140155 RING,SEAL,WATER PASSAGE TOP 62 2A-7 DC140182 RING,SEAL,OIL DRAIN 38 2B-11
RING,SEAL,PRESSURE CONNEC- DC140186 SLEEVE,HEAT INJECTOR 282 2A-13
DC140155 92 2B-33
TION DC140186 SLEEVE,HEAT INJECTOR 282 2B-13
RING,SEAL,OIL RETURN TO TIMING RING,SEAL,CONNECTING PIPE TO
DC140155 47 2B-51 DC140196 62 2A-31
CASE TURBO
DC140155 RING,SEAL,WATER PASSAGE TOP 62 2B-7 RING,SEAL,CONNECTING PIPE TO
DC140196 62 2B-31
DC140158 GASKET,COVER TO TIMING CASE 59 2A-9 TURBO
DC140158 GASKET,COVER TO TIMING CASE 59 2B-9DC140199 RING,SEAL 84 2A-35
DC140159 RING,SEAL 64 2A-9DC140199 RING,SEAL 84 2B-35
DC140159 RING,SEAL,BREATHER COVER 64 2B-9DC140200 RING,SEAL TOMBAC LINER,0.15MM 53 2A-21
DC140159 RING,SEAL,LATERAL 64 2B-9DC140200 RING,SEAL TOMBAC LINER,0.15MM 53 2B-21
DC140160 RING,SEAL 35 2A-13
DC140201 SEAL,OIL,CRANKSHAFT,FRONT 116 2A-7
DC140160 RING,SEAL 35 2B-13
DC140201 SEAL,OIL,CRANKSHAFT,FRONT 116 2B-7
RING,SEAL C/THROTTLE TO CYL/ DC140202 RING,SEAL INTAKE VALVE GUIDE 44 2A-13
DC140161 95 2A-13
HEAD DC140203 RING,SEAL SCRAPER 59 2B-21
RING,SEAL CONSTANT THROTTLE DC140204 KIT,REPAIR INJECTION PUMP 6 2A-25
DC140161 141 2B-13
TO CYL/HEAD DC140204 KIT,REPAIR INJECTION PUMP 6 2B-25
DC140166 RING,SEAL 293 2A-13 HOLDER,SEAL INTAKE AND
DC140205 83 2B-13
DC140166 RING,SEAL 293 2B-13 EXHAUST VALVES
DC140167 RING,SEAL PIPE TO CYL/HEAD 369 2A-17 DC140206 KIT, SEAL RING 27 2B-39
DC140167 RING,SEAL PIPE TO CYL/HEAD 369 2B-17 DC140207 O-RING,BEARING FLANGE 26 2B-33
DC140169 RING,SEAL LINER,BOTTOM 56 2A-21 DC150118 BEARING,BALL,ANGULAR CONTACT 35 2A-63
DC140169 RING,SEAL LINER,BOTTOM 56 2B-21 DC150118 BEARING,BALL,ANGULAR CONTACT 35 2B-61
DC140170 RING,SEAL 8 2A-25 DC150120 BEARING,CYLINDER ROLLER 38 2A-63
DC140170 RING,SEAL 8 2B-25 DC150120 BEARING,CYLINDER ROLLER 38 2B-61
DC140171 RING,SEAL 11 2A-25 DC150121 BEARING,CYLINDRICAL ROLLER 11 2A-63
DC140171 RING,SEAL 11 2B-25 DC150121 BEARING,CYLINDRICAL ROLLER 11 2B-61
DC140172 RING,SEAL,ON OVERFLOW VALVE 38 2A-27 DC150127 BUSHING, COMMUTATOR END 35 2A-39
DC140172 RING,SEAL,FEED PUMP TO FILTER 89 2A-27 DC150159 BEARING,CAMSHAFT WITH COLLAR 23 2A-7
DC140172 RING,SEAL,FUEL FEED 92 2A-27 DC150159 BEARING,CAMSHAFT WITH COLLAR 23 2B-7
RING,SEAL,FEED PUMP TO CNTRL DC150160 BEARING,CAMSHAFT,STD 26 2A-7
DC140172 95 2A-27
UNIT DC150160 BEARING,CAMSHAFT,STD 26 2B-7
DC140172 RING,SEAL,FEED PIPE TO FILTER 98 2A-27 DC150163 BUSHING,TANK TO BRACKET 116 2A-33
DC140172 RING,SEAL,FUEL RETURN PIPE 101 2A-27 DC150163 BUSHING,TANK TO BRACKET 116 2B-33
DC140172 RING,SEAL,AT SOLENOID VALVE 152 2A-35 DC150165 BUSHING 47 2A-37
DC140172 RING,SEAL,OIL SENDER UNIT 35 2A-51 DC150165 BUSHING 47 2B-37
DC140172 RING,SEAL,M16 62 2A-51 DC150166 BEARING, NEEDLE 17 2A-39
DC140172 RING,SEAL,ON OVERFLOW VALVE 38 2B-27 DC150167 BEARING, NEEDLE 26 2A-39
DC140172 RING,SEAL,FEED PUMP TO FILTER 89 2B-27 BUSHING, ALTERNATOR TO SUP-
DC150169 53 2A-45
DC140172 RING,SEAL,FUEL FEED 92 2B-27 PORT
RING,SEAL,FEED PUMP TO CNTRL BUSHING,ALTERNATOR TO SUP-
DC140172 95 2B-27 DC150169 10 2B-43
UNIT PORT
DC140172 RING,SEAL,FEED PIPE TO FILTER 98 2B-27 BUSHING,RPM SENSOR ON TIMING
DC150196 35 2A-47
DC140172 RING,SEAL,AT SOLENOID VALVE 152 2B-35 CASE
DC140172 RING,SEAL,OIL SENDER UNIT 35 2B-49 BUSHING,RPM SENSOR ON TIMING
DC150196 41 2B-45
DC140172 RING,SEAL,M16 62 2B-49 CASE
DC140173 RING,SEAL FUEL LEAK PIPE 104 2A-27 BALL,PLUG ON COMPRESSOR OIL
DC150197 71 2A-7
DC140173 RING,EAL,AT INJECTION PUMP 152 2A-35 BORE,7.00MM
DC140173 RING,SEAL,FUEL PIPE TO FILTER 152 2A-35 BALL,FUEL DUCTS FRONT AND
DC150198 71 2A-7
DC140173 RING,SEAL FUEL LEAK PIPE 104 2B-27 REAR,11.00MM
DC140173 RING,EAL,AT INJECTION PUMP 152 2B-35 BALL,FUEL DUCTS FRONT AND
DC150199 71 2A-7
DC140173 RING,SEAL,FUEL PIPE TO FILTER 152 2B-35 REAR,15.00MM
DC140174 RING,SEAL 23 2A-29 DC150201 BEARING,TENSIONER ROLLER 15 2A-59
DC140174 RING,SEAL 23 2B-29 DC150201 BEARING,TENSIONER ROLLER 15 2B-57
DC140176 RING,SEAL 74 2A-51 DC150206 BUSHING,PISTON PIN 8 2A-21
DC140176 RING,SEAL 74 2B-49 DC150206 BUSHING,PISTON PIN 8 2B-21
RING,SEAL RPM SENSOR ON TIM- DC150213 BEARING, FRONT 6 2B-39
DC140178 41 2A-47
ING CASE DC150214 BEARING, REAR 6 2B-39

872271 - B45D 6X6 ADT - FEB 2010


12-50
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC220005 RING,SNAP 44 2A-33 DC220909 SLEEVE,SPEEDY,FRONT 15 2B-19
DC220005 RING,SNAP 44 2B-33 DC220919 CHAMBER,HEATER COLD START 125 2A-35
DC220029 GASKET,FILLER CAP 333 2A-15 DC220919 CHAMBER,HEATER COLD START 125 2B-35
DC220029 GASKET,FILLER CAP 333 2B-15 GASKET,NOZZLE HOLDER TO
DC220922 131 2A-35
VALVE,COLLET,C/THROTTLE TO CYL/ INTAKE PIPE
DC220030 122 2A-13
HEAD GASKET,NOZZLE HOLDER TO
DC220922 131 2B-35
VALVE,COLLET,CONSTANT THROT- INTAKE PIPE
DC220030 122 2B-13
TLE TO CYL/HEAD DC220940 ROD,CONNECTING 29 2A-33
DC220031 CAP,OIL FILLER WITHOUT CHAIN 327 2A-15 DC220940 ROD,CONNECTING 29 2B-33
DC220031 CAP,OIL FILLER WITHOUT CHAIN 327 2B-15 DC220960 LEVER,EXHAUST BRAKE SHAFT 56 2A-37
DC220364 WASHER,VALVE SPRING 65 2A-13 DC220960 LEVER,EXHAUST BRAKE SHAFT 56 2B-37
DC220364 WASHER,VALVE SPRING 65 2B-13 DC220983 SPRING,C/THROTTLE TO CYL/HEAD 116 2A-13
DC220417 PIN,CRANKSHAFT 20 2A-19 SPRING,CONSTANT THROTTLE TO
DC220983 116 2B-13
DC220417 PIN,CRANKSHAFT 20 2B-19 CYL/HEAD
DC220418 PLATE,COVER 23 2A-19 DC221204 HOUSING,P.T.O 5 2A-63
DC220418 PLATE,COVER 23 2B-19 DC221204 HOUSING,P.T.O 5 2B-61
DC220420 GEAR,RING,T160 OD485 62 2A-19 DC221205 TUBE,SPACER,P.T.O 17 2A-63
DC220420 GEAR,RING,T160 OD485 62 2B-19 DC221205 TUBE,SPACER,P.T.O 17 2B-61
DC220422 SLEEVE,SPEEDY-FLYWHEEL 66 2A-19 DC221206 RING,BEARING,P.T.O 41 2A-63
DC220422 SLEEVE,SPEEDY-FLYWHEEL 66 2B-19 DC221206 RING,BEARING,P.T.O 41 2B-61
DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2A-71 DC221207 GEAR,DRIVE,P.T.O 104 2A-63
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2A-73 DC221207 GEAR,DRIVE,P.T.O 104 2B-61
DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2B-69 DC221208 FLANGE,P.T.O 53 2A-63
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2B-71 DC221208 FLANGE,P.T.O 53 2B-61
DC220489 SPACER,EXHAUST MANIFOLD LONG 26 2A-37 DC221209 NOZZLE,OIL SPRAY,PTO 38 2A-7
DC220489 SPACER,EXHAUST MANIFOLD LONG 26 2B-37 DC221209 NOZZLE,OIL SPRAY,PTO 38 2B-7
DC220496 RING,PISTON GROOVE III (3MM) 38 2A-33 SEAL,SOLENOID VALVE TO
DC221215 113 2A-35
DC220496 RING,PISTON GROOVE III (3MM) 38 2B-33 BRACKET
DC220531 FLANGE,OUTPUT TO P.T.O SHAFT 77 2A-63 SEAL,SOLENOID VALVE TO
DC221215 113 2B-35
DC220531 FLANGE,OUTPUT TO P.T.O SHAFT 77 2B-61 BRACKET
DC220533 SHAFT,P.T.O 26 2A-63 DC221232 BOWL, FILTER 4 2A-73
DC220533 SHAFT,P.T.O 26 2B-61 DC221232 BOWL, FILTER 4 2B-71
PLUG,WELCH WATER PAS- DC221245 GUIDE,C/THROTTLE TO CYL/HEAD 110 2A-13
DC220543 56 2A-7
SAGE,34.2MM GUIDE,CONSTANT THROTTLE TO
DC221245 110 2B-13
PLUG,WELCH WATER PAS- CYL/HEAD
DC220543 56 2B-7
SAGE,34.2MM DC221246 PISTON,WITH SEAL RING 134 2A-13
PLUG,WELCH WATER PAS- DC221246 PISTON,WITH SEAL RING 134 2B-13
DC220549 56 2A-7
SAGE,36.2MM DC221254 COVER,INSPECTION 92 2A-9
DC220564 COVER,RELIEF VALVE 35 2A-49 DC221254 COVER,INSPECTION 92 2B-9
DC220564 COVER,RELIEF VALVE 35 2B-47 DC221472 GEAR,DRIVE ASSY 5 2A-33
RING,LOCK ROCKER ARM TO DC221472 GEAR,DRIVE ASSY 5 2B-33
DC220569 209 2A-13
BRACKET DC221512 ELEMENT,FUEL FILTER 2 8-3
RING,LOCK ROCKER ARM TO BEAR- DC221512 ELEMENT,FUEL FILTER 2 8-3
DC220569 209 2B-13
ING BRACKET DC221512 ELEMENT,FUEL FILTER 2 8-5
DC220737 BALL,6.35MM 161 2A-13 DC221512 ELEMENT,FUEL FILTER 2 8-5
BALL,PLUG OIL CONNECTION TO DC221512 ELEMENT,FUEL FILTER 2 8-7
DC220737 71 2A-7
COMP,6.35MM DC221512 ELEMENT,FUEL FILTER 2 8-7
DC220737 BALL,6.35MM 161 2B-13 DC221512 ELEMENT,FUEL FILTER 2 8-9
BALL,PLUG OIL CONNECTION TO DC221512 ELEMENT,FUEL FILTER 2 8-11
DC220737 71 2B-7
COMP,6.35MM DC221512 ELEMENT,FUEL FILTER 2 8-11
DC220754 VALVE,PRESSURE RELIEF 29 2A-49 DC221512 ELEMENT,FUEL FILTER 2 8-13
DC220754 VALVE,PRESSURE RELIEF 29 2B-47 DC221512 ELEMENT,FUEL FILTER 2 8-13
DC220800 UNIT,SENDER WATER PUMP 155 2A-7 DC221512 ELEMENT,FUEL FILTER 2 8-15
CLIP,SECURING CYLINDER TO VALVE
DC220836 101 2A-37 DC221512 ELEMENT,FUEL FILTER 2 8-15
LEVER DC221512 ELEMENT,FUEL FILTER 2 8-17
CLIP,SECURING CYLINDER TO VALVE
DC220836 101 2B-37 DC221512 ELEMENT,FUEL FILTER 2 8-17
LEVER DC221512 ELEMENT,FUEL FILTER 2 8-19
RETAINER,SPRING C/THROTTLE TO
DC220890 128 2A-13 DC221512 KIT,FILTER ELEMENT 14 2A-29
CYL/HD DC221512 KIT,FILTER ELEMENT 14 2B-29
RETAINER,SPRING CONSTANT
DC220890 128 2B-13 DC221513 ELEMENT,KIT OIL FILTER 1 8-3
THROTTLE TO CYL/HEAD DC221513 ELEMENT,KIT OIL FILTER 1 8-3
DC220909 SLEEVE,SPEEDY,FRONT 15 2A-19 DC221513 ELEMENT,KIT OIL FILTER 1 8-9

872271 - B45D 6X6 ADT - FEB 2010


12-51
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC221513 ELEMENT,KIT OIL FILTER 1 8-9 GUIDE,VALVE INTAKE/
DC221623 41 2A-13
DC221513 ELEMENT,KIT OIL FILTER 3 8-3 EXHAUST,15MM
DC221513 ELEMENT,KIT OIL FILT 3 8-3 GUIDE,VALVE INTAKE/
DC221624 41 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-5 EXHAUST,15.2MM
DC221513 ELEMENT,KIT OIL FILT 3 8-5 GUIDE,VALVE INTAKE/
DC221625 41 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-7 EXHAUST,15.4MM
DC221513 ELEMENT,KIT OIL FILT 3 8-7 DC221626 SEAT,INTAKE VALVE,STD,47.39MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-9 DC221627 SEAT,INTAKE VALVE,47.59MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILTER 3 8-11 DC221628 SEAT,INTAKE VALVE,47.79MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-11 DC221629 SEAT,EXHAUST VALVE,STD,43.09MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-13 DC221630 SEAT,EXHAUST VALVE,43.29MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-13 DC221631 SEAT,EXHAUST VALVE,43.49MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-15 DC221632 VALVE,INTAKE 53 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-15 DC221633 VALVE,EXHAUST 53 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-17 DC221634 SPRING,VALVE 59 2A-13
DC221513 ELEMENT,KIT OIL FILT 3 8-17 DC221634 SPRING,VALVE 59 2B-13
DC221513 ELEMENT,KIT OIL FILT 3 8-19 DC221635 RETAINER,SPRING 71 2A-13
DC221513 KIT,FILTER,ELEMENT OIL 86 2A-51 DC221635 RETAINER,SPRING 71 2B-13
DC221513 KIT,FILTER,ELEMENT OIL 86 2B-49 DC221636 COLLET,VALVE 77 2A-13
DC221515 TENSIONER,V BELT,AIR/CON PUMP 11 2A-59 DC221636 COLLET,VALVE 77 2B-13
DC221515 TENSIONER,V BELT,AIR/CON PUMP 11 2B-57 HOLDER,SEAL INTAKE & EXHAUST
DC221637 83 2A-13
ELEMENT,THERMOSTAT 83 VALVES
DC221577 38 2A-55 DC221638 COVER,C/THROTTLE TO CYL/HEAD 89 2A-13
DEGREES
ELEMENT,THERMOSTAT 83 COVER,CONSTANT THROTTLE TO
DC221577 38 2B-53 DC221638 CYL/HEAD
139 2B-13
DEGREES
PIN,CYLINDRICAL,CYLINDER HEAD DC221639 VALVE,C/THROTTLE TO CYL/HEAD 101 2A-13
DC221599 107 2A-7
FIXING VALVE,CONSTANT THROTTLE TO
DC221639 101 2B-13
PIN,CYLINDRICAL,CYLINDER HEAD CYL/HEAD
DC221599 107 2B-7
FIXING DC221640 CLAMP,C/THROTTLE TO CYL/HEAD 137 2A-13
DC221601 VALVE,NON-RETURN OIL VALVE 131 2A-7 CLAMP,CONSTANT THROTTLE TO
DC221640 137 2B-13
DC221602 SPRING,NON-RETURN OIL VALVE 140 2A-7 CYL/HEAD
DC221602 SPRING,NON-RETURN OIL VALVE 140 2B-7 DC221641 BRACKET,BEARING ,ROCKER ARM 149 2A-13
COVER,COOLING,WATER CONNEC- DC221641 BRACKET,BEARING ,ROCKER ARM 149 2B-13
DC221603 164 2A-7
TION DC221644 BRIDGE,VALVE 221 2A-13
COVER,COOLING,WATER CONNEC- DC221644 BRIDGE,VALVE 221 2B-13
DC221603 164 2B-7
TION SOCKET,PIPE INJECTOR LINE TO
DC221647 287 2A-13
GASKET,COOLING,WATER CONNEC- INJECTOR
DC221604 167 2A-7
TION SOCKET,PIPE INJECTOR LINE TO
DC221647 287 2B-13
GASKET,COOLING,WATER CONNEC- INJECTOR
DC221604 167 2B-7
TION COVER,CYL/HEAD WITHOUT OIL
DC221648 303 2A-15
DC221606 GASKET,LINER TO TIMING CASE 65 2A-33 FILLER
DC221606 GASKET,TO PLUG COMP. OPENING 143 2A-33 COVER,CYL/HEAD WITHOUT OIL
DC221648 303 2B-13
DC221606 GASKET,LINER TO TIMING CASE 65 2B-33 FILLER
DC221606 GASKET,TO PLUG COMP. OPENING 143 2B-33 DC221649 COVER,CYL/HEAD WITH OIL FILLER 309 2A-15
DC221607 GASKET,OIL COOLER TO C/CASE 107 2A-51 DC221649 COVER,CYL/HEAD WITH OIL FILLER 309 2B-13
DC221607 GASKET,OIL COOLER TO C/CASE 107 2B-49 DC221650 GASKET,CYL.HEAD COVER 4 8-3
DC221608 GASKET,WATER PUMP-CYL/C/CASE 26 2A-55 DC221650 GASKET,CYL.HEAD COVER 4 8-3
DC221608 GASKET,WATER PUMP-CYL/C/CASE 26 2B-53 DC221650 GASKET,CYL.HEAD COVER 4 8-5
DC221611 SENDER UNIT,OIL LEVEL 80 2A-11 DC221650 GASKET,CYL.HEAD COVER 4 8-5
DC221613 CAP,LOCKING,OIL FILLING 98 2A-11 DC221650 GASKET,CYL.HEAD COVER 4 8-7
DC221613 CAP,LOCKING,OIL FILLING 98 2B-11 DC221650 GASKET,CYL.HEAD COVER 4 8-7
DC221615 BRACKET,OIL DIPSTICK 122 2A-11 DC221650 GASKET,CYL.HEAD COVER 4 8-9
DC221615 BRACKET,OIL DIPSTICK 122 2B-11 DC221650 GASKET,CYL.HEAD COVER 4 8-11
FLANGE,AIR COMPRESSOR BEAR- DC221650 GASKET,CYL.HEAD COVER 4 8-11
DC221617 14 2A-9
ING DC221650 GASKET,CYL.HEAD COVER 4 8-13
FLANGE,AIR COMPRESSOR BEAR- DC221650 GASKET,CYL.HEAD COVER 4 8-13
DC221617 14 2B-9
ING DC221650 GASKET,CYL.HEAD COVER 4 8-15
DC221620 BALL,FUEL LEAK 23 2A-13 DC221650 GASKET,CYL.HEAD COVER 4 8-15
DC221620 BALL,FUEL LEAK 23 2B-13 DC221650 GASKET,CYL.HEAD COVER 4 8-17
DC221621 KIT,DIAPHRAGM BREATHER 65 2A-9 DC221650 GASKET,CYL.HEAD COVER 4 8-17
DC221621 KIT,DIAPHRAGM BREATHER 65 2B-9 DC221650 GASKET,CYL.HEAD COVER 4 8-19

872271 - B45D 6X6 ADT - FEB 2010


12-52
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
GASKET,CYL/HEAD COVER - FOR SEAT,VALVE CONSTANT THROT-
DC221650 315 2A-15 DC221671 104 2B-13
DC221649 TLE,21.265MM
GASKET,CYL/HD COVER WITH OIL DC221672 SEAT,VALVE C/THROTTLE,21.455MM 104 2A-13
DC221650 345 2A-15
FILLER SEAT,VALVE CONSTANT THROT-
DC221672 104 2B-13
GASKET,CYL/HEAD COVER - FOR TLE,21.455MM
DC221650 315 2B-13
DC221649 DC221675 VALVE,OVERFLOW 32 2A-27
GASKET,CYL/HD COVER WITH OIL DC221675 VALVE,OVERFLOW 32 2B-27
DC221650 345 2B-15
FILLER DC221676 INTERMEDIATE,PIECE 50 2A-27
DC221651 GASKET,CYL.HEAD COVER 5 8-3 DC221676 INTERMEDIATE,PIECE 50 2B-27
DC221651 GASKET,CYL.HEAD COVER 5 8-3 VALVE,RETURN PIPE,FILTER TO
DC221677 56 2A-27
DC221651 GASKET,CYL.HEAD COVER 5 8-5 TANK
DC221651 GASKET,CYL.HEAD COVER 5 8-5 VALVE,RETURN PIPE,FILTER TO
DC221677 56 2B-27
DC221651 GASKET,CYL.HEAD COVER 5 8-7 TANK
DC221651 GASKET,CYL.HEAD COVER 5 8-7 DC221678 VALVE,AT FUEL RETURN PIPE 65 2A-27
DC221651 GASKET,CYL.HEAD COVER 5 8-9 DC221678 VALVE,AT FUEL RETURN PIPE 65 2B-27
DC221651 GASKET,CYL.HEAD COVER 5 8-11 DC221679 FILTER,FUEL,COMPLETE 5 2A-29
DC221651 GASKET,CYL.HEAD COVER 5 8-11 DC221679 FILTER,FUEL,COMPLETE 5 2B-29
DC221651 GASKET,CYL.HEAD COVER 5 8-13 DC221680 HEAD,FUEL FILTER 8 2A-29
DC221651 GASKET,CYL.HEAD COVER 5 8-13 DC221680 HEAD,FUEL FILTER 8 2B-29
DC221651 GASKET,CYL.HEAD COVER 5 8-15 DC221688 CRANKSHAFT,ONE CYLINDER 8 2A-33
DC221651 GASKET,CYL.HEAD COVER 5 8-15 DC221688 CRANKSHAFT,ONE CYLINDER 8 2B-33
DC221651 GASKET,CYL.HEAD COVER 5 8-17 DC221689 FLANGE,COMPRESSOR BEARING 20 2A-33
DC221651 GASKET,CYL.HEAD COVER 5 8-17 DC221689 FLANGE,COMPRESSOR BEARING 20 2B-33
DC221651 GASKET,CYL.HEAD COVER 5 8-19 DC221690 PIN,PISTON 41 2A-33
GASKET,CYL/HEAD COVER - FOR DC221690 PIN,PISTON 41 2B-33
DC221651 315 2A-15
DC221648 DC221691 HEAD,CYLINDER 47 2A-33
GASKET,CYL/HD COVER WITH OUT DC221691 HEAD,CYLINDER 47 2B-33
DC221651 345 2A-15
OIL FILLER DC221692 GASKET,DISC VALVE TO CYL/HEAD 59 2A-33
GASKET,CYL/HEAD COVER - FOR DC221692 GASKET,DISC VALVE TO CYL/HEAD 59 2B-33
DC221651 315 2B-13
DC221648 DC221693 DISC,SUCTION VALVE 62 2A-33
GASKET,CYL/HD COVER WITH OUT
DC221651 345 2B-15 DC221693 DISC,SUCTION VALVE 62 2B-33
OIL FILLER DC221696 CAP,TO PLUG COMP. OPENING 140 2A-33
GASKET,INTAKE MANIFOLD TO CYL/
DC221652 35 2A-35 DC221696 CAP,TO PLUG COMP. OPENING 140 2B-33
HEAD DC221700 VALVE,ELECTROMAGNET,24V 110 2A-35
GASKET,INTAKE MANIFOLD TO CYL/
DC221652 35 2B-35 DC221700 VALVE,ELECTROMAGNET,24V 110 2B-35
HEAD DC221701 NOZZLE,AT NOZZLE HOLDER 119 2A-35
DC221653 GASKET,EXHAUST MANIFOLD 345 2A-15 DC221701 NOZZLE,AT NOZZLE HOLDER 119 2B-35
GASKET,EXHAUST MANIFOLDS TO
DC221653 23 2A-37 DC221703 PIVOT,BALL LEVER TO VALVE SHAFT 59 2A-37
CYLHEAD DC221703 PIVOT,BALL LEVER TO VALVE SHAFT 59 2B-37
DC221653 GASKET,EXHAUST MANIFOLD 345 2B-15 DC221707 BRACKET,THROTTLE HOUSING 74 2A-37
GASKET,EXHAUST MANIFOLDS TO
DC221653 23 2B-37 DC221707 BRACKET,THROTTLE HOUSING 74 2B-37
CYLHEAD SOCKET,BALL,CYLINDER TO VALVE
DC221657 PIN,PISTON 44 2A-21 DC221709 98 2A-37
LEVER
DC221660 COUNTERWEIGHT 11 2A-19 SOCKET,BALL,CYLINDER TO VALVE
DC221660 COUNTERWEIGHT 11 2B-19 DC221709 98 2B-37
LEVER
DC221661 GEAR,CRANKSHAFT 17 2A-19 DC221712 STARTER MOTOR,BOSH 5 2A-39
DC221661 GEAR,CRANKSHAFT 17 2B-19 DC221713 BENDIX 11 2A-39
DC221664 FLYWHEEL 59 2A-19 DC221714 SPRING, CARBON BRUSHES 41 2A-39
DC221664 FLYWHEEL 59 2B-19 DC221715 SWITCH, SOLENOID 56 2A-39
DC221666 ROD,PUSH 11 2A-23 DC221716 SWITCH, SOLENOID 59 2A-39
DC221666 ROD,PUSH 11 2B-23 DC221723 GASKET 101 2A-51
DC221667 PUMP,UNIT INJECTION 5 2B-25 DC221723 GASKET 101 2B-49
DC221668 PUMP,FUEL 17 2A-25 DC221724 COVER 83 2A-51
DC221668 PUMP,FUEL 17 2B-25 DC221724 COVER 83 2B-49
COUPLING,PUMP AT TIMING DC221725 SUPPORT, ALTERNATOR 5 2A-45
DC221669 20 2A-25
CASE,48.5MM DC221726 ELECTRONICS, KSA FLAME START 1 6-7
COUPLING,PUMP AT TIMING DC221726 ELECTRONICS,KSA FLAME START 62 2A-47
DC221669 20 2B-25
CASE,48.5MM DC221726 ELECTRONICS,KSA FLAME START 68 2B-45
DC221670 SEAT,VALVE C/THROTTLE,21.065MM 104 2A-13 DC221727 HOUSING,PLUG,FLAME START 65 2A-47
SEAT,VALVE CONSTANT THROT- DC221727 HOUSING,PLUG,FLAME START 71 2B-45
DC221670 104 2B-13
TLE,21.065MM DC221728 GASKET,FLAME START SYSTEM 74 2A-47
DC221671 SEAT,VALVE C/THROTTLE,21.265MM 104 2A-13 DC221728 GASKET,FLAME START SYSTEM 80 2B-45

872271 - B45D 6X6 ADT - FEB 2010


12-53
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC221729 BOOT,FLAME START SYSTEM 77 2A-47 DC221784 TUBE,GUIDE,OIL DIPSTICK 113 2A-11
DC221729 BOOT,FLAME START SYSTEM 83 2B-45 DC221784 TUBE,GUIDE,OIL DIPSTICK 113 2B-11
DC221730 GASKET,FLAME START SYSTEM 86 2A-47 DC221802 BALL,FRONT AND REAR,14.288MM 71 2A-7
DC221730 GASKET,FLAME START SYSTEM 95 2B-45 DC221802 BALL,FRONT AND REAR,14.288MM 71 2B-7
DC221731 BOOT,FLAME START SYSTEM 92 2A-47 DC221803 BALL,FRONT AND REAR,10.319MM 71 2A-7
DC221731 BOOT,FLAME START SYSTEM 101 2B-45 DC221803 BALL,FRONT AND REAR,10.319MM 71 2B-7
DC221733 SWITCH,PRESSURE,START-STOP 137 2A-47 SLEEVE,PROTEC-
DC221834 29 2A-13
DC221733 SWITCH,PRESSURE,START-STOP 227 2B-45 TIVE,THREAD,OD11MM
SENDER,SPEED CRANKSHAFT & DC221928 PIN,BUSHING,FLAME START SYSTEM 89 2A-47
DC221734 146 2A-47
CAMSHAFT DC221928 PIN,BUSHING,FLAME START SYSTEM 98 2B-45
DC221734 SENDER,SPEED ON TIMING CASE 323 2B-45 DC221966 REGULATOR 190 2A-43
BRACKET,ELECTRIC CABLE TO ALT DC221966 REGULATOR 190 2B-41
DC221736 290 2A-47
SUPPORT DC221981 BELT,POLY V-1215MM 2 8-3
BRACKET,ELECTRIC CABLE TO ALT DC221981 BELT,POLY V-1215MM 2 8-3
DC221736 434 2B-45
SUPPORT DC221981 BELT,POLY V-1215MM 6 8-3
DC221740 COVER,PIPE SOCKET 23 2A-51 DC221981 BELT,POLY V-1215MM 6 8-3
DC221740 COVER,PIPE SOCKET 23 2B-49 DC221981 BELT,POLY V-1215MM 6 8-5
DC221741 GASKET,COVER,PIPE SOCKET 26 2A-51 DC221981 BELT,POLY V-1215MM 6 8-5
DC221741 GASKET,COVER,PIPE SOCKET 26 2B-49 DC221981 BELT,POLY V-1215MM 6 8-7
SENDER UNIT,OIL PRESSURE DC221981 BELT,POLY V-1215MM 6 8-7
DC221742 32 2A-51
GAUGE DC221981 BELT,POLY V-1215MM 6 8-9
SENDER UNIT,OIL PRESSURE DC221981 BELT,POLY V-1215MM 6 8-19
DC221742 32 2B-49
GAUGE DC221981 BELT,RIBBED - 1215MM,NARROW 42 2A-59
DC221743 SENDER UNIT,TEMPERATURE 149 2A-7 DC221984 BELT,POLY V-2835MM 3 8-3
DC221743 SENDER UNIT,TEMPERATURE 149 2B-7 DC221984 BELT,POLY V-2835MM 3 8-3
SENDER UNIT,OIL/WATER TEMP DC221984 BELT,POLY V-2835MM 7 8-3
DC221743 41 2A-51
GAUGE DC221984 BELT,POLY V-2835MM 7 8-3
SENDER UNIT,OIL/WATER TEMP DC221984 BELT,POLY V-2835MM 7 8-5
DC221743 41 2B-49
GAUGE DC221984 BELT,POLY V-2835MM 7 8-5
GASKET,PIPE ELBOW TO TURBO- DC221984 BELT,POLY V-2835MM 7 8-7
DC221746 35 2A-53
CHARGER DC221984 BELT,POLY V-2835MM 7 8-7
GASKET,PIPE ELBOW TO TURBO- DC221984 BELT,POLY V-2835MM 7 8-9
DC221746 35 2B-51
CHARGER DC221984 BELT,POLY V-2835MM 7 8-19
DC221751 CONNECT,WATER PUMP 53 2A-55 DC221984 BELT,RIBBED - 2835MM,WIDE 43 2A-59
DC221751 CONNECT,WATER PUMP 53 2B-53 DC221986 ROLLER,TENSIONER WITH BEARING 14 2A-59
GASKET,INTAKE PIPE SOCKET TO DC221986 ROLLER,TENSIONER WITH BEARING 14 2B-57
DC221752 65 2A-55
WATER PUMP DC221989 BUSHING,ALTERNATOR 10 2A-43
GASKET,INTAKE PIPE SOCKET TO DC221989 BUSHING,ALTERNATOR 10 2B-41
DC221752 65 2B-53
WATER PUMP
DC221990 KIT,PARTS,BEARINGS 48 2A-43
DC221754 COVER,BELT TENSIONER 33 2A-59
DC221990 KIT,PARTS,BEARINGS 48 2B-41
DC221754 COVER,BELT TENSIONER 33 2B-57
DC221991 KIT,PARTS,SCREW 210 2A-43
DC221756 EYE,LIFTING,FRONT-LEFT 23 2A-61
DC221991 KIT,PARTS,SCREW 210 2B-41
DC221756 EYE,LIFTING,FRONT-LEFT 23 2B-59
DC221992 KIT,PARTS,SCREW 220 2A-43
DC221757 EYE,LIFTING,FRONT-RIGHT 24 2A-61 DC221992 KIT,PARTS,SCREW 220 2B-41
DC221757 EYE,LIFTING,FRONT-RIGHT 24 2B-59 DC221994 DAMPER,VIBRATION 26 2A-19
COMPRESSOR,LESS COUPLING
DC221758 5 2A-65 DC221995 PULLEY,WATER PUMP 41 2A-55
(CLUTCH)
DC221996 PUMP,WATER WITH GASKETS 5 2A-55
COMPRESSOR,LESS COUPLING
DC221758 5 2B-63 DC221996 PUMP,WATER WITH GASKETS 5 2B-53
(CLUTCH)
DC221997 DRIVE,HIGH SPEED FAN 35 2A-19
DC221770 COOLER,FUEL 8 2A-47
DC221997 DRIVE,HIGH SPEED FAN 35 2B-19
DC221770 COOLER,FUEL 8 2B-45
DC221998 PULLEY,HIGH SPEED FAN 32 2A-19
RING,RUBBER,CONTROL UNIT TO C/
DC221771 11 2A-47 DC221998 PULLEY,HIGH SPEED FAN 32 2B-19
CASE
DC221999 KIT,PARTS,PULLEY (HIGH SPEED) 349 2A-43
RING,RUBBER,CONTROL UNIT TO C/
DC221771 11 2B-45 DC221999 KIT,PARTS,PULLEY (HIGH SPEED) 349 2B-41
CASE
DC222001 TENSIONER,V BELT,ALTERNATOR 8 2A-59
DC221772 SPRING,CONTROL UNIT 12 2A-47
DC222001 TENSIONER,V BELT,ALTERNATOR 8 2B-57
DC221772 SPRING,C/UNIT PLUG CONNECTION 131 2A-47
DC222003 COOLER,AIR,CHARGE,VALEO 1 2A-67
DC221778 FITTING,SENDER UNIT 158 2A-7
DC222004 PULLEY,AIRCON PUMP,11 GROOVE 8 2A-65
DC221782 BRACKET,SUPPORT TO CRANKCASE 23 2A-65
DC222004 PULLEY,AIRCON PUMP,11 GROOVE 8 2B-63
DC221782 BRACKET,SUPPORT TO CRANKCASE 23 2B-63
DC222009 NOZZLE,OIL 125 2A-7
DC221783 SUPPORT 17 2A-65
GASKET,OIL PAN TO CYLINDER C/
DC221783 SUPPORT 17 2B-63 DC222025 68 2A-11
CASE

872271 - B45D 6X6 ADT - FEB 2010


12-54
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
GASKET,OIL PAN TO CYLINDER C/ DC222079 BEARING,BIG END,PAIR,0.25MM 56 2A-19
DC222025 68 2B-11
CASE DC222080 BEARING,BIG END,PAIR,0.50MM 56 2A-19
DC222029 COVER,WITH BREATHER 56 2A-9 DC222081 BEARING,BIG END,PAIR,0.75MM 56 2A-19
DC222029 COVER,WITH BREATHER 56 2B-9 DC222082 BEARING,BIG END,PAIR,1.00MM 56 2A-19
DC222030 PAN,OIL,V8 5 2A-11 DC222083 TANK,OIL COMPRESSOR 113 2A-33
DC222030 PAN,OIL,V8 5 2A-11 DC222083 TANK,OIL COMPRESSOR 113 2B-33
DC222030 PAN,OIL,V8 5 2B-11 DC222084 BRACKET,INTAKE MUFLER 119 2A-33
DC222033 PIPE,BREATHER 71 2A-9 DC222084 BRACKET,INTAKE MUFLER 119 2B-33
DC222033 PIPE,BREATHER 71 2B-9 SENDER UNIT,CHARGE AIR PRESS./
DC222085 83 2A-35
DC222035 PISTON & LINER,STD 20 2A-21 TEMP.
DC222036 CAMSHAFT 5 2A-23 SENDER UNIT,CHARGE AIR PRESS./
DC222085 83 2B-35
DC222037 FOLLOWER,CAMSHAFT 8 2A-23 TEMP.
DC222037 FOLLOWER,CAMSHAFT 8 2B-23 DC222086 ARMATURE 8 2A-39
DC222038 PUMP,UNIT INJECTION 5 2A-25 DC222087 BEARING, COVER 20 2A-39
CRANKSHAFT,WITH MAIN AND BIG DC222088 GASKET 29 2A-39
DC222039 5 2A-19
END BEARINGS DC222089 COVER, REAR 32 2A-39
DC222042 MANIFOLD,INTAKE 29 2A-31 DC222090 COIL, FIELD 44 2A-39
DC222042 MANIFOLD,INTAKE 29 2B-31 DC222093 CONTROL UNIT,WITH DATA SET 5 2A-47
CLAMP,AIR INTAKE PIPE TO TURBO- DC222094 HARNESS,ENGINE OM502LA 104 2A-47
DC222043 50 2A-31
CHARGER DC222095 CONDUIT,CABLE 107 2A-47
CLAMP,AIR INTAKE PIPE TO TURBO- DC222096 CONDUIT,CABLE 110 2A-47
DC222043 50 2B-31
CHARGER DC222097 CONDUIT,CABLE 113 2A-47
DC222044 BRACKET,AIR INTAKE PIPE 53 2A-31 DC222098 GASKET,C/UNIT PLUG CONNECTION 122 2A-47
DC222044 BRACKET,AIR INTAKE PIPE 53 2B-31 DC222098 GASKET,C/UNIT PLUG CONNECTION 200 2B-45
DC222047 SHIELD,HEAT,TURBOCHARGER 74 2A-31 DC222099 BOOT,FAN COUPLING PLUG 281 2B-45
DC222047 SHIELD,HEAT,TURBOCHARGER 74 2B-31 BOOT,FAN COUPLING PLUG CON-
DC222099 194 2A-47
DC222048 HOUSING,INTAKE MANIFOLD 5 2A-35 NECTION
DC222048 HOUSING,INTAKE MANIFOLD 5 2B-35 CABLE,ELEC.,REPAIR SOLUTION
DC222100 260 2A-47
DC222049 PIPE,AIR CHARGING 14 2A-35 ELECT/CABLES
DC222049 PIPE,AIR CHARGING 14 2B-35 CABLE,CONTROL UNIT TO SHIFT
DC222101 500 2A-47
DC222050 BRACKET,AT HOUSING 17 2A-35 CABLE
DC222050 BRACKET,AT HOUSING 17 2B-35 CABLE,CONTROL UNIT TO SHIFT
DC222101 500 2B-45
DC222053 KIT,CONVERT,CYCLONIC BREATHER 66 2A-9 CABLE
DC222055 MANIFOLD,EXHAUST LEFT 5 2A-37 BRACKET,SUCTION PIPE TO OIL
DC222103 85 2A-49
DC222055 MANIFOLD,EXHAUST LEFT 5 2B-37 PUMP,RH
DC222056 MANIFOLD,EXHAUST RIGHT 5 2A-37 BRACKET,SUCTION PIPE TO OIL
DC222103 85 2B-47
DC222056 MANIFOLD,EXHAUST RIGHT 5 2B-37 PUMP,RH
MANIFOLD,EXHAUST (TRANSVERSE BRACKET,SUCTION PIPE TO OIL
DC222057 35 2A-37 DC222104 PUMP,LH
85 2A-49
PIPE)
MANIFOLD,EXHAUST (TRANSVERSE BRACKET,SUCTION PIPE TO OIL
DC222057 35 2B-37 DC222104 PUMP,LH
85 2B-47
PIPE)
HOUSING,THROTTLE WITH EXHAUST BRACKET,ENGINE MOUNT-
DC222058 44 2A-37 DC222105 ING,FRONT
5 2A-61
BRAKE
HOUSING,THROTTLE WITH EXHAUST BRACKET,ENGINE MOUNT-
DC222058 44 2B-37 DC222105 ING,FRONT
5 2B-59
BRAKE
DC222059 INJECTOR,FUEL,WITH HEAT SLEEVE 269 2A-13 DC222106 EYE,LIFTING,TIMING CASE 26 2A-61
DC222061 RING,PISTON GROOVE I 35 2A-33 DC222106 EYE,LIFTING,TIMING CASE 26 2B-59
DC222061 RING,PISTON GROOVE I 35 2B-33 DC222107 FAN,8-BLADE BEHR,W/O HUB 5 2A-57
DC222062 RING,PISTON GROOVE II 35 2A-33 DC222108 HUB,FAN 17 2A-57
DC222062 RING,PISTON GROOVE II 35 2B-33 SEAL,BREATHER,HOUSING TO
DC222109 67 2A-9
DC222067 COVER,DIAPHRAGM BREATHER 58 2A-9 COVER
DC222067 COVER,DIAPHRAGM BREATHER 58 2B-9 SEAL,BREATHER,HOUSING TO
DC222109 67 2B-9
DC222068 ARM,ROCKER,INTAKE 167 2A-13 COVER
DC222068 ARM,ROCKER,INTAKE 167 2B-13 DC222110 GASKET,TURBO OUTLET 114 2A-37
DC222069 ARM,ROCKER,EXHAUST 173 2A-13 DC222110 GASKET,TURBO OUTLET 114 2B-37
DC222069 ARM,ROCKER,EXHAUST 173 2B-13 GASKET,TRANSVERSE PIPE MANI-
DC222111 115 2A-37
PIPE,DECOMPRESSION,LEFT AND FOLD
DC222070 351 2A-17 GASKET,TRANSVERSE PIPE MANI-
RIGHT DC222111 115 2B-37
PIPE,DECOMPRESSION,LEFT AND FOLD
DC222070 351 2B-17 CYLINDER,EXHAUST BRAKE,TECH-
RIGHT DC222112 77 2A-37
DC222077 BEARING,BIG END,PAIR,STD 56 2A-19 NOMATIK
DC222078 BEARING,BIG END,PAIR,0.10MM 56 2A-19 DC222112 CYLINDER,EXHAUST BRAKE,TECH-
77 2B-37
NOMATIK

872271 - B45D 6X6 ADT - FEB 2010


12-55
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
COVER,CYLINDER CRANK- DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-11
DC222119 110 2A-7
CASE,FRONT DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-13
COVER,CYLINDER CRANK- DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-13
DC222119 110 2B-7
CASE,FRONT DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-15
GASKET,COVER TO CYLINDER C/ DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-15
DC222120 119 2A-7
CASE,FRONT DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-17
GASKET,COVER TO CYLINDER C/ DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-17
DC222120 119 2B-7
CASE,FRONT DC222201 BELT,RIBBED-2871MM,11 GROOVE 43 2B-57
DC222121 TIMING CASE 5 2A-9 DC222205 CRANKCASE,OM502LA 5 2A-7
DC222121 TIMING CASE 5 2B-9 DC222206 DAMPER,VIBRATION 26 2B-19
DC222122 CAP,DIPSTICK 110 2A-11 DC222207 BEARING,BIG END,PAIR,STD 56 2B-19
DC222122 CAP,DIPSTICK 110 2B-11 DC222208 BEARING,BIG END,PAIR,0.10MM 56 2B-19
STARTER,DELCO (MITSUBISHI) 12 DC222209 BEARING,BIG END,PAIR,0.25MM 56 2B-19
DC222131 5 2A-41
TEETH DC222210 BEARING,BIG END,PAIR,0.50MM 56 2B-19
STARTER,DELCO (MITSUBISHI) 12 DC222211 BEARING,BIG END,PAIR,0.75MM 56 2B-19
DC222131 5 2B-39
TEETH DC222212 BEARING,BIG END,PAIR,1.00MM 56 2B-19
DC222135 BELT,RIBBED - 1890MM,LESS A/CON 44 2A-59 DC222213 CONNECTING ROD 5 2A-21
HEAD,CYL,WITH CONSTANTLY OPEN DC222213 CONNECTING ROD 5 2B-21
DC222136 5 2A-13
THROTTLE PIPE,CONNECTING TURBO-
DC222137 GASKET, CYL/HEAD 257 2A-13 DC222214 59 2A-31
CHARGER TO INTAKE
DC222137 GASKET, CYL/HEAD 257 2B-13 PIPE,CONNECTING TURBO-
DC222140 TURBOCHARGER,LEFT 5 2A-31 DC222214 59 2B-31
CHARGER TO INTAKE
DC222140 TURBOCHARGER,LEFT 5 2B-31 DC222215 PUMP,OIL,OM502LA,WITH GEAR 5 2A-49
DC222141 TURBOCHARGER,RIGHT 6 2A-31 DC222215 PUMP,OIL,OM502LA,WITH GEAR 5 2B-47
DC222141 TURBOCHARGER,RIGHT 6 2B-31 DC222216 PULLEY,WATER PUMP 41 2B-53
DC222142 PISTON & LINER,REPAIR SIZE 0.2 20 2A-21 DC222217 FAN,8-BLADE BEHR 5 2B-55
DC222163 KIT,PISTON RING 50 2A-21 DC222218 HUB,FAN 17 2B-55
DC222163 KIT,PISTON RING 50 2B-21 DC222219 BELT,RIBBED-1202MM,9 GROOVE 2 8-9
DC222164 GASKET,TIMING CASE,LH 51 2A-9 DC222219 BELT,RIBBED-1202MM,9 GROOVE 2 8-9
DC222164 GASKET,TIMING CASE,LH 51 2B-9 DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-11
DC222165 GASKET,TIMING CASE,RH 52 2A-9 DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-11
DC222165 GASKET,TIMING CASE,RH 52 2B-9 DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-13
DC222169 NOZZLE,OIL 125 2B-7 DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-13
DC222172 INJECTOR,FUEL,WITH HEAT SLEEVE 269 2B-13 DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-15
HEAD,CYL,WITH CONSTANTLY OPEN DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-15
DC222173 5 2B-13
THROTTLE DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-17
DC222174 VALVE,INTAKE 53 2B-13 DC222219 BELT,RIBBED-1202MM,9 GROOVE 6 8-17
DC222175 VALVE,EXHAUST 53 2B-13 DC222219 BELT,RIBBED-1202MM,9 GROOVE 42 2B-57
DC222176 SEAT,EXHAUST VALVE,STD,43.09MM 47 2B-13 DC222222 CAMSHAFT,STANDARD 5 2B-23
DC222177 SEAT,EXHAUST VALVE,43.29MM 47 2B-13 SLEEVE,PROTEC-
DC222178 SEAT,EXHAUST VALVE,43.49MM 47 2B-13 DC222226 29 2B-13
TIVE,THREAD,OD11MM
DC222184 PISTON & LINER,STD 20 2B-21 DC222230 ALTERNATOR,WITH OUT PULLEY 5 2A-43
DC222186 SUPPORT,ALTERNATOR 9 2B-43 DC222230 ALTERNATOR,WITH OUT PULLEY 5 2B-41
DC222188 OUTLET,WATER PUMP 47 2A-55 DC222246 GASKET,TURBO TO MANIFOLD 24 2A-37
DC222188 OUTLET,WATER PUMP 47 2B-53 DC222246 GASKET,TURBO TO MANIFOLD 24 2B-37
DC222192 HOUSING,OIL FILTER/COOLER 5 2A-51 GUIDE,VALVE INTAKE/
DC222192 HOUSING,OIL FILTER/COOLER 5 2B-49 DC222252 41 2B-13
EXHAUST,15MM
DC222193 COOLER,OIL 98 2A-51 GUIDE,VALVE INTAKE/
DC222193 COOLER,OIL 98 2B-49 DC222253 41 2B-13
EXHAUST,15.2MM
DC222196 BRACKET,NOZZLE HOLDER 107 2A-35 GUIDE,VALVE INTAKE
DC222254 41 2B-13
DC222196 BRACKET,NOZZLE HOLDER 107 2B-35 EXHAUST,15.4MM
DC222197 PINION,12 TEETH 11 2A-41 DC222255 SENDER UNIT,OIL LEVEL 80 2B-11
DC222197 PINION, 12 TEETH 66 2B-39 DC222256 CONTROL UNIT,(PLD) 5 2B-45
DC222198 KIT,CARBON BRUSH SET 38 2A-41 DC222257 HARNESS,ENGINE OM502LA 170 2B-45
DC222198 KIT,CARBON BRUSH SET 38 2B-39 DC222258 FLANGE,COMPRESSOR BEARING 20 2B-33
DC222199 SWITCH,SOLENOID 56 2A-41 DC260058 KIT, PRE-FILTER ELEMENT 2 2A-73
DC222199 SWITCH,SOLENOID 56 2B-39 DC260058 KIT, PRE-FILTER ELEMENT 2 2B-71
DC222200 SWITCH,SOLENOID,SMALL 59 2A-41 DC260091 KIT,LINER WITH PISTON 32 2A-33
DC222200 SWITCH,SOLENOID,SMALL 59 2B-39 DC260091 KIT,LINER WITH PISTON 32 2B-33
DC222201 BELT,RIBBED-2871MM,11 GROOVE 3 8-9 DC260092 KIT,VALVE COMPRESSOR CYL/HEAD 56 2A-33
DC222201 BELT,RIBBED-2871MM,11 GROOVE 3 8-9 DC260092 KIT,VALVE COMPRESSOR CYL/HEAD 56 2B-33
DC222201 BELT,RIBBED-2871MM,11 GROOVE 7 8-11 DC260094 KIT, CARBON BRUSH SET 38 2A-39

872271 - B45D 6X6 ADT - FEB 2010


12-56
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
DC260096 KIT,GASKET,WATER PUMP 14 2A-55 OPEN SOCKET FOR INJECTION
DC280127 2 10-3
DC260096 KIT,GASKET,WATER PUMP 14 2B-53 LINES 17MM, ½” DRIVE
KIT,GASKET,DELIVERY & SUCTION DRIFT FOR FLYWHEEL INSTALLA-
DC260098 11 2A-65 DC280130 5 10-5
PIPE TION 2X
KIT,GASKET,DELIVERY & SUCTION DC280134 PISTON PLIER 13 10-5
DC260098 11 2B-63
PIPE DC280136 RING WRENCH 17 10-5
DC260121 KIT,VALVE PARTS 68 2A-37 AIR COMPRESSOR CRANK SHAFT
DC280139 18 10-5
DC260122 KIT, ARMATURE PARTS 74 2A-39 BLOCKING DEVICE
KIT,PARTS,FAN COUPLING PLUG DC280141 VALVE ADJUSTMENT WRENCH 6 10-3
DC260123 191 2A-47
CONNECTION DC280147 VALVE LIFTER 12 10-5
DC260123 KIT, FAN COUPLING PLUG 275 2B-45 INSTALLER FOR CRANK SHAFT
DC280149 9 10-5
DC260124 KIT,GASKET,CYLINDER C/CASE 182 2A-7 REAR SEAL
DC260124 KIT,GASKET,CYLINDER C/CASE 182 2B-7 REMOVER FOR FRONT CRANK
DC280152 10 10-5
KIT,GASKET,CYL/HD WITH OUT CYL/ SHAFT SLEEVES.
DC260127 345 2A-15
HD GASKET COMPRESSION PRESURE
DC280155 4 10-3
KIT,GASKET,CYL/HD WITH OUT CYL/ RECORDER
DC260127 345 2B-15
HD GASKET DC280160 HARDNESS TESTER 11 10-5
DC260133 KIT,MAIN BEARING,STD 50 2A-19 DC280162 TESTER FOR COOLING SYSTEM 3 10-3
DC260133 KIT,MAIN BEARING,STD 50 2B-19 DC280167 OIL RESERVOIR 19 10-5
KIT,MAIN BEARING FITTING,SIZE DC280170 VALVE SEAT MACHINING TOOL 1 10-11
DC260134 50 2A-19
0.10MM DC280178 CHARGE AIR PRESSURE TESTER 8 10-3
KIT,MAIN BEARING FITTING,SIZE DC280180 PUSHER FOR VALVE RETAINER 14 10-5
DC260134 50 2B-19
0.10MM DT5109 HOSE 1 2B-67
KIT,MAIN BEARING FITTING,SIZE NSI END COVER PLUG 24 3-73
DC260135 50 2A-19
0.25MM NSI FILTER 148 3-25
KIT,MAIN BEARING FITTING,SIZE NSI CAM RING 4 4-29
DC260135 50 2B-19
0.25MM NSI SEAL 9 6-17
KIT,MAIN BEARING FITTING,SIZE NSI HOUSING 2 4-49
DC260136 50 2A-19
0.50MM NSI CAP, BEARING 2 3-99
KIT,MAIN BEARING FITTING,SIZE NSI CAP, BEARING 2 3-103
DC260136 50 2B-19
0.50MM NSI CAP, BEARING 3 3-99
KIT,MAIN BEARING FITTING,SIZE
DC260137 50 2A-19 NSI CAP, BEARING 3 3-103
0.75MM NSI O RING,19X25 TO 25X25 RIMS 3 3-109
KIT,MAIN BEARING FITTING,SIZE
DC260137 50 2B-19 NSI O RING,19X25 TO 25X25 RIMS 3 3-109
0.75MM NSI O RING,19X25 TO 25X25 RIMS 3 3-109
KIT,MAIN BEARING FITTING,SIZE
DC260138 50 2A-19 NSI O RING,19X25 TO 25X25 RIMS 3 3-109
1.00MM NSI O RING,19X25 TO 25X25 RIMS 3 3-111
KIT,MAIN BEARING FITTING,SIZE
DC260138 50 2B-19 NSI O RING,19X25 TO 25X25 RIMS 3 3-111
1.00MM NSI O RING,19X25 TO 25X25 RIMS 3 3-113
CRANKSHAFT,WITH MAIN AND BIG
DC260146 5 2B-19 NSI O RING,19X25 TO 25X25 RIMS 3 3-113
END BEARINGS
NSI STABILISER BAR 8 3-73
DC260163 CHECK VALVE ASSY 130 2A-7 NSI
RETAINING PIN 10 3-73
DC260163 CHECK VALVE ASSY 130 2B-7 NSI
LOCKING CLIP 11 3-73
DC260164 KIT,VALVE PARTS 68 2B-37
NSI PISTON SCREWS 12 3-73
DC260165 KIT, SNAP RING 63 2B-39 NSI
ROLL PINS 13 3-73
OPEN SOCKET FOR INJECTION
DC280029 1 10-3 NSI PISTON SEAL ASSY 14 3-73
LINES 17MM, ½” DRIVE
NSI SLIDE PIN SEALS 15 3-73
DC280033 IMPACT PULLER 7 10-3
NSI SLIDE PIN BUSHING 16 3-73
DC280062 REAMER FOR VALVE GUIDE 9.00MM 15 10-5
NSI SLIDE PIN COVER PLUGS 17 3-73
DC280064 ADJUSTABLE REAMER 16 10-5
NSI SLIDE PINS 18 3-73
TENSION STRAP FOR PISTON RING
DC280071 6 10-5 NSI SLIDE PIN CLAMP BOLTS 19 3-73
90-175MM
NSI COPPER WASHER 20 3-73
DC280075 PISTON RING PLIERS 7 10-5
NSI BLANKING PLUG 21 3-73
DC280088 CRANKING DEVICE 5 10-3
NSI CIRCLIPS 25 3-73
DC280089 RING WRENCH 1 10-13
NSI SPRINGS 26 3-73
DC280096 DIAL GAUGE HOLDER 1 10-5
NSI ACTUATOR BLOCK 27 3-73
DRIFT FOR FRONT CRANK SHAFT
DC280099 2 10-5 NSI ADJUSTER SLEEVES GEARS 28 3-73
OIL SEAL
NSI ADJUSTER SLEEVES 29 3-73
DRIFT FOR INSTALLING CRANK
DC280100 3 10-5 NSI PISTONS 30 3-73
SHAFT SEAL REAR
NSI LOAD PLATE 31 3-73
DC280103 SUPPORT 8 10-5
NSI SEAL ASSY 33 3-73
DRIFT FOR INSTALLING FLYWHEEL
DC280106 4 10-5 NSI CAPSCREWS-COVER PLATE 34 3-73
CENTRE BEARING

872271 - B45D 6X6 ADT - FEB 2010


12-57
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG# PART # DESCRIPTION PG#
E E
M M
NSI SHAFT COVER-BEARING SEAL 35 3-73 NSI SEAL 33 4-65
NSI BEARING 36 3-73 NSI O-RING 34 4-65
NSI GASKET SEAL-TOP COVER 37 3-73 NSI O-RING 35 4-65
NSI SPACER, WASHER 38 3-73 NSI O-RING 36 4-65
NSI ECCENTRIC SHAFT 39 3-73 NSI BOOT 37 4-65
NSI BEARING 40 3-73 NSI WASHER 38 4-65
NSI ADJUSTER SCREW 46 3-73 NSI SPRING 39 4-65
NSI DAMPING RING 47 3-73 NSI PLUG, END 40 4-65
NSI COMPRESSION SPRING 48 3-73 NSI RETAINER 41 4-65
NSI ADJUSTER CASSETTE 49 3-73 NSI SPRING 42 4-65
NSI BEVEL GEAR-TORQUE LIMITER 50 3-73 NSI SPOOL 43 4-65
NSI ADJUSTER GEAR SEGMENT 51 3-73 NSI SPOOL 44 4-65
NSI RETAINING BOLT 52 3-73 NSI RETAINER ASSY 45 4-65
NSI COUNTERSUNK BOLT 53 3-73 NSI SHIM 46 4-65
NSI GASKET SEAL 54 3-73 NSI SPRING 47 4-65
NSI END CAP 2 4-29 NSI SPRING 48 4-65
NSI CAPSCREW 3 4-29 NSI SPRING 49 4-65
NSI PEDAL 3 4-65 NSI PISTON 50 4-65
NSI SPOOLCONTROL 4 4-49 NSI BODY, VALVE 3 5-17
NSI BASE, PEDAL 4 4-65 NSI COVER, VALVE 4 5-17
NSI ROTOR 5 4-29 NSI SCREW, CAP 5 5-17
NSI PLUG 5 4-61 NSI O-RING 9 5-17
NSI SCREW, CAP 5 4-65 NSI TUBE, CORE 10 5-17
NSI VANE 6 4-29 NSI CLIP, SPRING 14 5-17
NSI WASHER 6 4-65 NSI BODY 3 6-17
NSI SPRING, VANE 7 4-29 NSI CLAMP 4 6-17
NSI PLATE, PRESSURE PORT 8 4-29 NSI SCREW 5 6-17
NSI PIN 8 4-65 NSI BODY 10 6-17
NSI CIRCLIP 9 4-65 NSI CLAMP 11 6-17
NSI SEAL, SECTION 10 4-29 NSI SCREW 12 6-17
NSI PIN, SPLIT 10 4-65 TUBE,SPACER,CYLINDER TO
NSI 80 2A-37
NSI O-RING 11 4-29 BRACKET
NSI PLUG 11 4-49 NSI RING,SEAL 92 2A-51
NSI CAM 11 4-65 NSI HOUSING 2 2A-75
NSI SEAL, SECTION, SQUARE 12 4-29 NSI PIN,PISTON 44 2B-21
NSI PIN 12 4-65 TUBE,SPACER,CYLINDER TO
NSI 80 2B-37
NSI SEAL, SHAFT 13 4-29 BRACKET
NSI BUSH 13 4-65 NSI RING,SEAL 92 2B-49
NSI HOUSING 14 4-29 NSI CRANKCASE,OM502LA 5 2B-7
NSI PLUG, VALVE 14 4-49 NSI HOUSING 2 2B-73
NSI CIRCLIP 14 4-65 ST20032 BEARING, DEEP GROOVE BALL 16 3-59
NSI BEARING, BALL 15 4-29 T55224 BUMPER 12 7-57
NSI PLATE, WEAR 15 4-49
NSI RETAINING RING 16 4-29
NSI PIN, SPLIT 16 4-65
NSI SHAFT 17 4-29
NSI CAP, END 17 4-49
NSI SWITCH AND HARNESS 17 4-65
NSI RETAINING RING 18 4-29
NSI SCREW 18 4-65
NSI SCREW 19 4-65
NSI INSULATOR 20 4-65
NSI BRACKET 21 4-65
NSI BRACKET 22 4-65
NSI NUT 23 4-65
NSI WASHER, LOCK 24 4-65
NSI CLAMP 25 4-65
NSI SCREW, CAP 26 4-65
NSI SPACER 27 4-65
NSI STOP 28 4-65
NSI HOUSING 30 4-65
NSI CUP 32 4-65

872271 - B45D 6X6 ADT - FEB 2010


12-58
NUMERICAL INDEX

872271 - B45D 6X6 ADT - FEB 2010


12-59

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