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L1204C Plus - Section 4 - Powertrain

The document provides details on the park brake assembly and caliper for a vehicle, including: 1) An exploded diagram of the park brake assembly with labels for each part number, quantity, description, and remarks. 2) Exploded diagrams and part listings for the park brake caliper used up to a certain build from line (BFL) and the updated caliper used from that BFL onward. 3) A diagram showing the overall drivetrain layout with labels for the main components.

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0% found this document useful (0 votes)
324 views60 pages

L1204C Plus - Section 4 - Powertrain

The document provides details on the park brake assembly and caliper for a vehicle, including: 1) An exploded diagram of the park brake assembly with labels for each part number, quantity, description, and remarks. 2) Exploded diagrams and part listings for the park brake caliper used up to a certain build from line (BFL) and the updated caliper used from that BFL onward. 3) A diagram showing the overall drivetrain layout with labels for the main components.

Uploaded by

Peet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SECTION 4 POWERTRAIN

REV-00 SECTION 4 POWERTRAIN 4-1


PARK BRAKE ASSEMBLY
6
4

IMPORTANT ASSEMBLY NOTE


Ensure rubber washers
remain just un-compressed
7 after caliper (item 7) is
secured onto bracket (item 3)
in fully assembled position.

250 Nm

12
3

9 1
150 Nm
5

2
TRANSMISSION
OUTPUT 50 Nm
FLANGE

13
10
11
P007311

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-2


PARK BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 162000 1 DISC
2 100003 8 SCREW, Hex. Head
3 173469 1 MOUNTING, Caliper
4 100532 2 WASHER
5 101336 4 BOLT
6 100042 2 NUT
7 290388 1 CALIPER, Park Brake Upto BFL 1583
7 290303 1 CALIPER, Park Brake From BFL 1584 (new component - 23/11/01 - SIB 2001/2035
8 100064 6 WASHER
9 174001 2 LOCK TAG
10 CL10104 1 WASHER
11 CL10315 1 NUT
12 161015 1 SPACER Shim disc until it just clears inner pad
13 CL10316 1 O RING

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-3


PARK BRAKE CALIPER (UPTO BFL1583)
1
21

15
16

17
2 20
19

18

10

12

6
9
23
8
22
11 5

14

24 3

13

P003617

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-4


PARK BRAKE CALIPER (UPTO BFL 1583)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290388 1 PARK BRAKE ASSEMBLY
2 NSI 1 HOUSING, Caliper
3 NSI 1 HOUSING, Spring
4 NSI 1 SPACER
5 220744 1 SPRING
6 * 1 O-RING
7 NSI 1 PISTON, Hydraulic
8 * 1 O-RING
9 NSI 1 PISTON
10 * 1 O-RING
11 NSI 1 RING, Backup
12 NSI 1 BOLT, Hex. Head
13 NSI 1 CAP
14 220746 2 PAD, brake
15 NSI 1 SCREW, Cap
16 NSI 1 NUT
17 NSI 1 FITTING, Bleed
18 NSI 2 BOLT, Hex. Head
19 NSI 2 WASHER, Flat
20 220745 2 URETHANE SPRING
21 NSI 2 NUT
22 * 1 O RING
23 NSI 1 RING, Backup
24 220743 1 KIT, Seal Includes Items Marked *

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-5


PARK BRAKE CALIPER (FROM BFL 1584)
1
26

8
25
24 7
4
23
24 2
5
23 20
22 21

18 3

20 19 17
21 16
15
14
18
13
12
27
11 9

10

P008491

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-6


PARK BRAKE CALIPER (FROM BFL 1584)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290303 1 PARK BRAKE ASSEMBLY
2 NSI 1 HOUSING, Calliper
3 NSI 1 HOUSING, Spring
4 220744 10 KIT, Spring
5 NSI 1 SPACER
6 208281 1 PLUG
7 NSI 1 NUT, Coupling
8 NSI 1 SOCKET, Screw, Set
9 208282 1 PISTON
10 NSI 1 PIN, Roll
11 NSI * 1 O RING
12 NSI * 1 RING, Back-Up
13 208283 1 PISTON
14 NSI * 1 O RING
15 NSI * 1 O RING
16 NSI * 1 RING, Back-Up
17 NSI * 1 SEAL, Wiper
18 101366 2 BOLT, Hex. Head
19 NSI ** 1 SCREW, Cap
20 220745 2 URETHANE SPRING
21 100426 2 WASHER, Flat
22 NSI ** 2 NUT, Hex.
23 NSI * 2 O RING
24 208280 2 SLEEVE, Jamnut
25 201428 1 VALVE, Breather, Hydraulic
26 220746 2 KIT, Pad, Brake Includes Items Marked **
27 140650 1 KIT, Seal Includes Items Marked *

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-7


DRIVETRAIN LAYOUT

19

60 Nm 180 Nm
60 Nm

1 10 6 12,13 2 16,17,18

Axle Bolt
21 1050 Nm

23

22

15

11 20 7 14 14 8 14 5 9 14 3 24,25

60 Nm 60 Nm 700 Nm

4 VERTICAL

ENGINE
TRANSMISSION
5 Degree
Angle
248mm 248mm
P007360

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-8


DRIVETRAIN LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 251008 1 ENGINE (OM364A Non Emission Rated)
2 250209 1 TRANSMISSION
3 321186 1 AXLE, Front (ZF)
4 280531 2 POINTER, Propshaft Aligner Tool
5 150135 1 CARRIER BEARING
6 290258 1 PROPSHAFT
7 290293 1 PROPSHAFT
8 290294 1 PROPSHAFT
9 290295 1 PROPSHAFT
10 100733 8 SCREW, Hex. Head Propshaft / Coupling
11 100372 8 SCREW, Cap Coupling / Flywheel
12 101213 8 SCREW, Hex. Head
13 100657 8 NUT
14 100796 20 SCREW, Hex. Head
15 255041 1 COUPLING, Engine
16 100133 2 BOLT, Hex. Head
17 100536 2 WASHER
18 100320 2 NUT
19 210674 1 PUMP, Hydraulic
20 321187 1 AXLE, Rear (ZF)
21 100639 16 BOLT, Hex. Head
22 100641 16 NUT
23 100547 16 WASHER
24 100510 48 NUT, Wheel
25 100521 48 WASHER, Wheel

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-9


PROPSHAFT (ENGINE TO TRANSMISSION)

P003743

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-10


PROPSHAFT (ENGINE TO TRANSMISSION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290258 PROPSHAFT ASSEMBLY
2 NSI 2 TUBE
3 200229 2 U JOINT
4 201336 2 FLANGE, DIN-120

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-11


PROPSHAFT (TRANSMISSION REAR OUTPUT)

P003609

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-12


PROPSHAFT (TRANSMISSION REAR OUTPUT)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290293 PROPSHAFT ASSEMBLY
2 207140 2 CROSS AND ROLLER
3 100796 8 SCREW, Hex. Head

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-13


PROPSHAFT (TRANSMISSION FRONT OUTPUT)

P003609

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-14


PROPSHAFT (TRANSMISSION FRONT OUTPUT)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290294 PROPSHAFT ASSEMBLY
2 207140 2 CROSS AND ROLLER
3 100796 8 SCREW, Hex. Head

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-15


PROPSHAFT (FRONT BEARING TO FRONT AXLE)

P007397

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-16


PROPSHAFT (FRONT BEARING TO FRONT AXLE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290295 PROPSHAFT ASSEMBLY
2 207140 2 CROSS AND ROLLER
3 100796 SCREW, Hex. Head

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-17


FRONT AXLE ASSEMBLY (COMPLETE)

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-18


FRONT AXLE ASSEMBLY (COMPLETE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 321186 1 AXLE ASSEMBLY, ZF MT 3075 ZF Model Number 4474051020
2 100639 8 BOLT, Hex. Head
3 100547 8 WASHER
4 100641 8 NUT
5 100511 24 STUD, Wheel
6 100521 24 WASHER, Wheel
7 100510 24 NUT, Wheel

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-19


DIFFERENTIAL ASSEMBLY

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-20


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 DIFFERENTIAL ASSEMBLY
020 ZF200099 1 HOUSING, Axle Drive
050 ZF150039 1 BEARING, Roller
080 ZF160203 1 WASHER, Shim, 8.8
080 ZF160204 1 WASHER, Shim, 8.7
080 ZF160205 1 WASHER, Shim, 8.6
080 ZF160206 1 WASHER, Shim, 8.5
080 ZF160207 1 WASHER, Shim, 8.4
080 ZF160208 1 WASHER, Shim, 8.3
080 ZF160209 1 WASHER, Shim, 8.9
080 ZF160210 1 WASHER, Shim, 9.1
080 ZF160211 1 WASHER, Shim, 9.2
080 ZF160212 1 WASHER, Shim, 9.3
080 ZF160213 1 WASHER, Shim, 9.4
100 ZF150059 1 BEARING, Roller
130 ZF160214 1 WASHER, Shim, 0.7
130 ZF160215 1 WASHER, Shim, 0.8
130 ZF160216 1 WASHER, Shim, 0.9
130 ZF160217 1 WASHER, Shim, 1.0
130 ZF160218 1 WASHER, Shim, 1.2
130 ZF160219 1 WASHER, Shim, 1.3
130 ZF160220 1 WASHER, Shim, 1.4
130 ZF160221 1 WASHER, Shim, 1.5
130 ZF160222 1 WASHER, Shim, 1.6
130 ZF160223 1 WASHER, Shim, 1.7
130 ZF160224 1 WASHER, Shim, 1.8
130 ZF160225 1 WASHER, Shim, 1.9
130 ZF160226 1 WASHER, Shim, 2.0
130 ZF 160227 1 WASHER, Shim, 1.1
170 ZF150041 1 BEARING, Roller
200 ZF150042 1 BEARING, Roller
220 ZF100073 2 NUT, Adjusting
230 ZF100074 2 PIN, Slot
280 ZF140041 1 SEAL, Shaft
300 ZF100075 1 WASHER

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-21


DIFFERENTIAL ASSEMBLY

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-22


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
320 ZF100076 1 NUT, Hex. Head
420 ZF200100 1 FLANGE, Input
428 ZF200101 1 RING, Dust Protection
500 ZF200171 1 BEVEL GEAR SET

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-23


DIFFERENTIAL, LIMITED SLIP

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-24


DIFFERENTIAL, LIMITED SLIP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
550 ZF200103 1 DIFFERENTIAL, Limited Slip (Complete) Includes Items /010 TO 130
/010 ZF200104 1 HOUSING, Differential
/014 ZF200105 6 CAP, Sealing
/020 ZF100077 1 SNAP RING
/030 ZF100078 2 WASHER, Thrust
/036 ZF100079 1 WASHER, Thrust
/040 ZF200106 4 DISC, Clutch, External, 2.2
/040 ZF200107 4 DISC, Clutch, External, 2.3
/040 ZF200108 4 DISC, Clutch, External, 2.4
/040 ZF200109 4 DISC, Clutch, External, 2.5
/040 ZF200110 4 DISC, Clutch, External, 2.1
/040 ZF200111 4 DISC, Clutch, Internal
/060 ZF200112 2 RING, Pressure
/070 ZF200113 2 PIN, Bevel Gear
/080 ZF200114 2 BEVEL GEAR, Axle
/090 ZF200115 4 BEVEL GEAR, Differential
/100 ZF100080 12 PIN, Driving
/110 ZF200116 1 COVER, Housing
/130 ZF100081 12 SCREW, Locking

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-25


AXLE HOUSING

1 WELDED TO THE TOP,


REAR, LEFT HAND SIDE
OF THE FRONT CHASSIS

2
3 4
3
5
6

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-26


AXLE HOUSING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210016 1 BREATHER
2 120053 1 ADAPTOR
3 200033 2 CLAMP
4 130020 A/R HOSE, Pushlock
5 120473 1 ADAPTOR
6 120254 1 ELBOW
010 ZF100082 28 SCREW, Hex. Head
020 ZF100083 4 SCREW, Hex. Head
030 ZF100064 32 WASHER
040 ZF100067 12 SCREW, Lock
050 ZF120015 3 PLUG, Screw
50/020 ZF140031 3 O RING
070 ZF120017 3 PLUG, Screw
70/020 ZF140032 2 O RING
085 ZF120017 2 PLUG, Screw
095 ZF140042 2 RING, Sealing
106 ZF120025 1 PLUG, Screw
110 ZF200067 1 SERIAL NUMBER PLATE
120 ZF100098 4 STUD
130 ZF200068 2 CONNECTOR
130/020 ZF140033 2 O RING
130/030 ZF200069 2 RING, Piston
160 ZF200070 2 VALVE, Vent
160/010 ZF120026 2 CAP, Dust
170 ZF120020 2 SCREW PLUG
175 ZF140043 2 RING SEAL
180 ZF200117 2 PIPE, Brake
190 ZF100065 2 SCREW, Union
190/020 221923 2 O RING
190 ZF120027 2 SCREW, Union
190/020 221923 2 O RING
210 ZF140034 2 O RING
230 ZF100066 2 NUT
610 ZF200118 1 HOUSING, Axle Brake
620 ZF200119 2 STUB SHAFT
650 ZF160228 2 SHIM, 0.2

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-27


AXLE HOUSING

1 WELDED TO THE TOP,


REAR, LEFT HAND SIDE
OF THE FRONT CHASSIS

2
3 4
3
5
6

CFL17078 4-28
AXLE HOUSING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
650 ZF160229 2 SHIM, 0.4
650 ZF160230 2 SHIM, 1.0
650 ZF160231 2 SHIM, 1.5

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-29


OUTPUT HUB ASSEMBLY

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-30


OUTPUT HUB ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
010 ZF200120 2 HOUSING, Brake
020 ZF120028 2 PLUG
030 ZF140035 4 O RING
040 ZF200121 2 RING GEAR
050 ZF140052 4 O RING
060 ZF140037 2 SEAL, Shaft
070 ZF150036 2 BEARING, Roller
080 ZF150043 2 BEARING, Roller
090 ZF200122 2 SHAFT, Output
100 ZF100084 2 NUT, Slotted
110 ZF100069 2 PIN
120 ZF200082 2 COVER
130 ZF140038 2 O RING
150 ZF200123 2 SHAFT, Sun Gear
160 ZF200124 8 PLANET GEAR
180 ZF200125 2 PLANET CARRIER
210 ZF100070 2 BOLT, Stop
250 ZF150044 8 BEARING
260 ZF150045 8 BEARING
270 ZF200016 8 RING, Retaining
280 ZF120019 2 PLUG
280/020 ZF140032 2 O RING
400 ZF100071 24 BOLT, Wheel

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-31


WET BRAKE ASSEMBLY

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-32


WET BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
010 ZF200127 2 PISTON
020 ZF140039 2 U RING
030 ZF200088 2 RING, Support
050 ZF140040 2 U RING
060 ZF200089 2 RING, Support
070 ZF200090 2 RING, Guide
100 ZF200091 6 DISC, Clutch, Internal
110 ZF200092 6 DISC, Clutch, External
120 ZF100085 12 PIN
130 ZF200093 48 RING, Gripping
140 ZF200094 84 SPRING, Cup
150 ZF160202 2 SHIM, Support
160 ZF200095 12 RING, Retaining
170 ZF200096 2 RING, Snap
180 ZF200097 6 PIN, Slot

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-33


REAR AXLE ASSEMBLY (COMPLETE)

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-34


REAR AXLE ASSEMBLY (COMPLETE)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 321187 1 AXLE ASSEMBLY ZF MT 3065 ZF Model Number 4474050006
2 100639 8 BOLT, Hex. Head
3 100547 8 WASHER
4 100641 8 NUT
5 100511 24 STUD, Wheel
6 100521 24 WASHER, Wheel
7 100510 24 NUT, Wheel

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-35


DIFFERENTIAL ASSEMBLY

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-36


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
ZF200307 1 DIFFERENTIAL ASSEMBLY Includes items 2 to 31
020 ZF200145 1 HOUSING, Axle Drive
060 ZF150039 1 BEARING, Roller
130 ZF160214 1 WASHER, Shim, 0.7
130 ZF160215 1 WASHER, Shim, 0.8
130 ZF160216 1 WASHER, Shim, 0.9
130 ZF160217 1 WASHER, Shim, 1.0
130 ZF160218 1 WASHER, Shim, 1.2
130 ZF160219 1 WASHER, Shim, 1.3
130 ZF160220 1 WASHER, Shim, 1.4
130 ZF160221 1 WASHER, Shim, 1.5
130 ZF160222 1 WASHER, Shim, 1.6
130 ZF160223 1 WASHER, Shim, 1.7
130 ZF160224 1 WASHER, Shim, 1.8
130 ZF160225 1 WASHER, Shim, 1.9
130 ZF160226 1 WASHER, Shim, 2.0
130 ZF160227 1 WASHER, Shim, 1.1
140 ZF150051 1 BEARING, Roller
170 ZF150052 1 BEARING, Roller
210 ZF150053 2 BEARING, Roller
222 ZF100089 2 NUT, Adjusting
230 ZF100074 2 PIN, Slot
280 ZF140044 1 SEAL, Shaft
300 ZF100090 1 WASHER
320 ZF100091 1 NUT, Hexagon
330 ZF160239 1 RING, 16,0
330 ZF160240 1 RING, 16,1
330 ZF160241 1 RING, 16,2
330 ZF160242 1 RING, 16,3
330 ZF160243 1 RING, 16,4
330 ZF160244 1 RING, 16,5
330 ZF160245 1 RING, 16,6
330 ZF160246 1 RING, 16,7
330 ZF160247 1 RING, 16,8
330 ZF160248 1 RING, 17,01
330 ZF160249 1 RING, 17,10

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-37


DIFFERENTIAL ASSEMBLY

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-38


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
330 ZF160250 1 RING, 17,2
420 ZF200146 1 INPUT FLANGE
430 ZF200147 1 PROTECTION SHEET
500 ZF200174 1 BEVEL GEAR SET ZF number - 4460 256 302

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-39


DIFFERENTIAL, LIMITED SLIP

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-40


DIFFERENTIAL, LIMITED SLIP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
ZF200149 1 LIMITED SLIP DIFFERENTIAL
570 ZF200150 1 DIFFERENTIAL CASE
580 ZF200151 10 CLUTCH DISC, Outer, 1,4
580 ZF200152 10 CLUTCH DISC, Outer, 1,5
590 ZF200153 8 CLUTCH DISC, Inner
600 ZF200154 2 PRESSURE DISC
640 ZF200155 2 AXLE BEVEL GEAR
670 ZF200156 4 DIFFERENTIAL. BEVEL GEAR
680 ZF100092 4 WASHER, Thrust
720 ZF200157 2 DIFFERENTIAL AXLE
800 ZF100093 4 SCREW, Hex.
810 ZF100094 8 SCREW, Hex.
860 ZF100095 4 PIN, Slot
870 ZF100096 4 PIN, Slot

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-41


AXLE HOUSING

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-42


AXLE HOUSING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210689 1 VALVE, Breather, Axle
010 ZF100082 28 SCREW, Hex. Head
020 ZF100083 4 SCREW, Hex. Head
030 ZF100064 32 WASHER
040 ZF100067 12 SCREW, Lock
050 ZF120015 3 PLUG, Screw
050 ZF140031 3 O RING
070 ZF120017 1 PLUG, Screw
070 ZF140032 2 PLUG, Screw
080 ZF120016 1 PLUG, Screw
080 ZF140032 1 PLUG, Screw
085 ZF120017 2 PLUG, Screw
095 ZF140042 2 RING, Sealing
110 ZF200067 1 SERIAL NUMBER PLATE
120 ZF100004 4 STUD
130 ZF200088 2 CONNECTOR
140 ZF140033 2 O RING
150 ZF200069 2 RING, Piston
160 ZF200070 2 VALVE, Vent
160-010 ZF120026 2 CAP, Dust
170 ZF120020 2 SCREW PLUG
175 ZF140033 2 RING SEAL
180 ZF200117 2 PIPE, Brake
190 ZF100065 2 SCREW, Union
200 221923 2 O RING
210 ZF140034 2 O RING
230 ZF100066 2 NUT
610 ZF200118 1 HOUSING, Axle Brake
620 ZF200158 2 STUB SHAFT
650 ZF160228 2 SHIM, 0.2
650 ZF160229 2 SHIM, 0.4
650 ZF160230 2 SHIM, 1.0
650 ZF160231 2 SHIM, 1.5

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-43


OUTPUT HUB ASSEMBLY

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-44


OUTPUT HUB ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
010 ZF200120 2 HOUSING, Brake
020 ZF120018 2 PLUG
030 ZF140035 4 O RING
040 ZF200121 2 RING GEAR
050 ZF140036 4 O RING
060 ZF140037 2 SEAL, Shaft
070 ZF150054 2 BEARING, Roller
080 ZF150055 2 BEARING, Roller
090 ZF200122 2 SHAFT, Output
100 ZF100084 2 NUT, Slotted
110 ZF100069 2 PIN
120 ZF200082 2 COVER
130 ZF140038 2 O RING
150 ZF200123 2 SHAFT, Sun Gear
160 ZF200124 6 PLANET GEAR
180 ZF200159 2 PLANET CARRIER
210 ZF100070 2 BOLT, Stop
250 ZF150044 6 BEARING
260 ZF150045 6 BEARING
270 ZF200126 6 RING, Retaining
280 ZF120019 2 PLUG
290 ZF140032 2 O RING
400 ZF100071 24 BOLT, Wheel

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-45


WET BRAKE ASSEMBLY

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-46


WET BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
010 ZF200127 2 PISTON
020 ZF140039 2 U RING
030 ZF200088 2 RING, Support
050 ZF140040 2 U RING
060 ZF200089 2 RING, Support
070 ZF200090 2 RING, Guide
100 ZF200091 6 DISC, Clutch, Internal
110 ZF200092 6 DISC, Clutch, External
120 ZF100085 12 PIN
130 ZF200093 48 RING, Gripping
140 ZF200094 84 SPRING, Cup
150 ZF160202 2 SHIM, Support
160 ZF200095 12 RING, Retaining
170 ZF200096 2 RING, Snap
180 ZF200097 6 PIN, Slot

REV-01 SECTION 4 POWERTRAIN L1204C PLUS 4-47


WHEEL ASSEMBLY 17,5X25 12 PLY L3 (3 PIECE RIM)

6
7 P007308

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-48


WHEEL ASSEMBLY 17,5X25 12 PLY L3 (3 PIECE RIM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262026 1 WHEEL ASSEMBLY 17,5X25 12 PLY L3
2 201343 1 TYRE
3 190874 1 WHEEL, Rim, 3 Piece
4 NSI 1 RIM
5 NSI 1 RING. Lock
6 200438 1 SPUD, Tubeless
7 202063 1 VALVE, Jumbo Straight

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-49


WHEEL ASSEMBLY 17,5X25 12 PLY L4 (3 PIECE RIM)

6
7 P007392

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-50


WHEEL ASSEMBLY 17,5X25 12 PLY L4 (3 PIECE RIM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262027 1 WHEEL ASSEMBLY 17,5X25 12 PLY L4
2 200480 1 TYRE
3 190874 1 WHEEL, Rim, 3 Piece
4 NSI 1 RIM
5 NSI 1 RING. Lock
6 200438 1 SPUD, Tubeless
7 202063 1 VALVE, Jumbo Straight

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-51


WHEEL ASSEMBLY 17,5R25 L3 RADIAL (3 PIECE RIM)

6
7 P007308

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-52


WHEEL ASSEMBLY 17,5R25 L3 RADIAL (3 PIECE RIM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262028 1 WHEEL ASSEMBLY 17,5R25 L3 RADIAL
2 206600 1 TYRE
3 190874 1 WHEEL, Rim, 3 Piece
4 NSI 1 RIM
5 NSI 1 RING. Lock
6 200438 1 SPUD, Tubeless
7 202063 1 VALVE, Jumbo Straight

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-53


WHEEL ASSEMBLY 17,5X25 12 PLY L3 (1 PIECE RIM)

5
4 P007393

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-54


WHEEL ASSEMBLY 17,5X25 12 PLY L3 (1 PIECE RIM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262029 1 WHEEL ASSEMBLY 17,5X25 12 PLY L3
2 201343 1 TYRE
3 190875 1 WHEEL, Rim, 1 Piece
4 200438 1 SPUD, Tubeless
5 202063 1 VALVE, Jumbo Straight

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-55


WHEEL ASSEMBLY 17,5X25 12 PLY L4 (1 PIECE RIM)

5
4 P007393

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-56


WHEEL ASSEMBLY 17,5X25 12 PLY L4 (1 PIECE RIM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262030 1 WHEEL ASSEMBLY 17,5X25 12 PLY L4
2 200480 1 TYRE
3 190875 1 WHEEL, Rim 1 Piece
4 200438 1 SPUD, Tubeless
5 202063 1 VALVE, Jumbo Straight

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-57


WHEEL ASSEMBLY 17,5R25 L3 RADIAL (1 PIECE RIM)

5
4 P007309

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-58


WHEEL ASSEMBLY 17,5R25 L3 RADIAL (1 PIECE RIM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262031 1 WHEEL ASSEMBLY 17,5R25 L3 RADIAL
2 206600 1 TYRE
3 190875 1 WHEEL, Rim 1 Piece
4 200438 1 SPUD, Tubeless
5 202063 1 VALVE, Jumbo Straight

REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-59


REV-00 SECTION 4 POWERTRAIN L1204C PLUS 4-60

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