DC-DC Converters
DC-DC Converters
Advanced Power Conversion and
Control
DC‐DC CONVERTERS (1)
Introduction
• DC‐DC converters (or choppers) are used to convert a DC
voltage from one level to another.
• DC‐DC converter can also be used to obtain a regulated DC
output voltage from an unregulated DC input voltage.
• Usually, the input DC voltage is obtained by rectifying a line
voltage that is changing in magnitude.
• DC‐DC converters are commonly used in applications
requiring regulated DC power, such as:
Computers
telecommunication devices
Battery chargers
• DC‐DC converters are also used to provide a regulated
variable DC voltage for DC motor drives.
Dr Mouloud Denai 1
Advanced Power Conversion and Control 2017 ‐ 2018
Introduction
• DC‐DC converters act like a DC transformer, they essentially
just change the input energy into a different impedance
level.
• The fundamental principle of a basic DC‐DC converter can
be described as a switch (IGBT, MOSFET, etc.) connected in
series with the DC voltage source ( ) and the load ( ).
Vs
Introduction
• DC‐DC converters named Switch Mode Power Supplies
(SMPS) or Switching Regulators employ IGBTs and MOSFETs
as switches.
• SMPS use the control of the switches (ON or OFF) with
energy storage components such as inductors and
capacitors to transfer power from the input to the output
to achieve the desired output voltage and current.
• DC‐DC converters can be implemented in different
topologies to perform the following functions:
Step down an unregulated DC input voltage to produce
a lower regulated DC output voltage: This DC‐DC
converter is known as a buck or step‐down converter.
Dr Mouloud Denai 2
Advanced Power Conversion and Control 2017 ‐ 2018
Introduction
Step up an unregulated DC input voltage to produce a
higher regulated DC output voltage. This DC‐DC
converter is known as a boost or step‐up converter.
Step down then step up an unregulated DC input
voltage to produce a lower/higher regulated DC output
voltage. This is known as a buck‐boost converter. The
buck‐boost produces a negative output voltage relative
to the input voltage.
Invert the DC input voltage. This is known as a Cúk
converter.
The push‐pull converter is a transformer‐based DC‐DC
converter that is typically used to higher power
applications.
Introduction
• The regulation of the average output voltage of DC‐DC
converter is a function of the:
ON‐time ( ) of the switch.
Pulse width.
Switching frequency ( ).
,
Dr Mouloud Denai 3
Advanced Power Conversion and Control 2017 ‐ 2018
Introduction
• Methods of Control: The output DC voltage can be varied
by the following methods:
Pulse Width Modulation (PWM) or constant
frequency control.
Frequency Modulation or variable frequency
control.
• PWM
In PWM, the pulse width ( ) of the output waveform is
varied while keeping the chopping frequency constant.
Introduction
PWM is the most widely used method for controlling the
output voltage.
Dr Mouloud Denai 4
Advanced Power Conversion and Control 2017 ‐ 2018
Introduction
PWM consists in comparing the level of the control
voltage to the level of a repetitive signal
.
The ON‐time of the switch is defined as the fraction of
the switching period where:
Introduction
• Variable Frequency Control
In this method of control, the chopping frequency is
varied while keeping either or constant .
Figure below shows the output waveform for a constant
and variable frequency (or period ).
Dr Mouloud Denai 5
Advanced Power Conversion and Control 2017 ‐ 2018
Introduction
• DC‐DC converters operate in one of the following two
modes depending on the characteristics of the output
current:
Continuous Conduction Mode (CCM): Defined by
continuous output current ( ) over the entire
switching period.
Discontinuous Conduction Mode (DCM): Defined by
discontinuous output current ( ) during any fraction
of the switching period.
Introduction
• Commonly used choppers topologies operate in:
One‐quadrant
Two‐quadrant
Four‐quadrant
• Step‐down (buck) converter and step‐up (boost) converters
are one‐quadrant converters.
• The two‐quadrant is a current reversible converter with a
buck‐boost topology.
Dr Mouloud Denai 6
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
• A Buck Converter produces an average output voltage that
is lower than the DC input voltage.
• These choppers operate only in the 1st quadrant of the V‐I
plane. Output and input voltages and currents are always
positive. The average power flows always from the source
to the load.
Step‐Down Buck Converter
• Circuit and operation principle
A more practical circuit for the converter is:
Dr Mouloud Denai 7
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
When switch S closes, current begins to flow from to
through the switch and through .
The current through increases. The diode D is reversed
biased. It will stay OFF as long as S remains ON.
Vs
Step‐Down Buck Converter
When switch S opens, the current through L starts
decaying to zero (however, it does not go to zero
instantaneously).
The inductor voltage forward biases the diode and the
current through the inductor free‐wheels through the
diode and the load.
The diode is to provide a path for the load current
when S is open.
Vs
Dr Mouloud Denai 8
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
• Note: The inductance value must be large enough for a
given PWM frequency to ensure that the inductor current
does not drop to zero before the start of the next PWM
cycle.
If the current drops to zero, this mode of operation is
called discontinuous.
If the current through the inductor is always greater
than zero, then the mode of operation is called
continuous.
Step‐Down Buck Converter
• The inductor and capacitor act as a low pass filter and will
block the switching harmonics (frequency dependant
components) and will only pass the DC component to the
load. The actual output voltage waveform is given by:
v o t V v ripple t
Actual waveform
vo(t)
DC component
0
t
• In a well‐designed converter, the output voltage ripple is
small.
Dr Mouloud Denai 9
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
• Analysis
Switch Closed (from time 0 to ton)
The inductor voltage is:
VL VS VO
Vs‐Vo
di di V VO
VL L L L S
dt dt L
Therefore, increases linearly.
diL iL VS VO
dt DT L
V S VO
i L closed DT
L
Step‐Down Buck Converter
Switch Opened (from time to )
The inductor voltage is:
diL di VO
VL L VO L
dt dt L
Therefore, decreases linearly.
diL iL VO
dt 1 D T L
Dr Mouloud Denai 10
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
The change in over one period is zero:
VS VO V
DT O (1 D)T 0
L L
VS D VO D VO VO D 0
VO
VS D VO D
VS
Step‐Down Buck Converter
The average inductor current is:
VO
IL IR
R
The maximum current is:
i L VO 1 VO 1 1 D
I max I L (1 D)T VO
2 R 2 L R 2 Lf
The minimum current is:
iL 1 1 D
I min I L VO
2 R 2 Lf
Inductor current ripple:
Dr Mouloud Denai 11
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
• Continuous Conduction Mode
It is defined by the condition: 0
In this mode, the inductor current is always greater than 0
and there is always a continuous flow of current through
the inductor.
The advantage of the continuous mode is that the
relationship between the input and output voltage is
linear.
1 1 D
I min VO 0
R 2 Lf
1 D
L Lmin R
2f
Step‐Down Buck Converter
• Output voltage ripple
So far, the capacitor has been assumed to be very large
to keep the output voltage constant. In practice, this is
not possible with a finite capacitance.
The capacitor current is:
1 Δ Δ
Δ
2 2 2 8
Dr Mouloud Denai 12
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
The voltage ripple:
T i L (1 D )
VO
8C 8 LCf 2
Therefore the voltage ripple can be reduced by:
increasing the switching frequency
increasing
increasing
Step‐Down Buck Converter
• Basic Design Methodology
Select L
Input
Voltage
Specified
Type of Switch, f
Choose C to
and D
minimise ripple
Dr Mouloud Denai 13
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
• Design steps
1) Calculate to obtain the required output voltage.
Step‐Down Buck Converter
• Example: Design a buck converter to produce an output
voltage of 18 V across a 10‐ load resistor. The output
voltage ripple must not exceed 0.5 percent. The DC supply is
48 V. Design for continuous inductor current. Specify the
duty ratio, the switching frequency, the values of the
inductor and capacitor, the peak voltage rating of each
device, and the rms current in the inductor and capacitor.
Assume ideal components.
Dr Mouloud Denai 14
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
• The duty ratio is:
18
0.375
48
• The switching frequency and inductor size must be selected
for continuous‐current operation.
• Let the switching frequency arbitrarily be 40 kHz, which is
well above the audio range and is low enough to keep
switching losses small.
• The minimum inductance size is:
1 1 0.375 10
78
2 2 40 10
Step‐Down Buck Converter
• Let the inductor be 25% larger than
1.25 1.25 78 97.5
Dr Mouloud Denai 15
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Down Buck Converter
Δ
1.8 1.44 0.36
2
Step‐Up Boost Converter
• A boost converter regulates the average output voltage at a
level higher than the input voltage.
• The boost converter is commonly used in:
Regulated DC power supplies
Regenerative braking of DC motors
Dr Mouloud Denai 16
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
• Circuit and operation principle
The boost converter uses the same components as the
buck converter but with a different arrangement.
Vs
Step‐Up Boost Converter
Buck Vs
Boost Vs
Dr Mouloud Denai 17
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
• When S is closed, the energy stored in the inductor
builds up.
Vs
Step‐Up Boost Converter
• When S is opened, current continues to flow through the
inductor to the load.
• Since the source and the discharging inductor are both
providing energy to the load, this boosts the voltage across
the load.
Vs
Dr Mouloud Denai 18
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
• Note:
1) If the switch sticks in the ON position, there is a short‐
circuit through the source. This will blow the switch.
2) If the load is disconnected during operation. The output
current is zero. continues to charge the capacitor to
high value (250 V). This will blow the diode and the
switch.
Vs
Step‐Up Boost Converter
• Analysis
Switch closed (from time 0 to on)
The inductor voltage is:
VL VS
Therefore increases linearly.
diL di V
VL L L S
dt dt L
diL iL VS
dt DT L
iL closed VS DT
L
Dr Mouloud Denai 19
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
• Analysis
Switch opened (from time on to )
The inductor voltage is:
diL di V VO
VL VS VO L L S
dt dt L
Step‐Up Boost Converter
• The change in over one period is zero:
iL closed iL opened 0
VS V VO
DT S (1 D )T 0
L L
VS VO 1
VO or
1 D VS 1 D
Dr Mouloud Denai 20
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
The average inductor current can be found by writing
that: Input power = output power
2
VS
2
VO 1 D VS2
VS I L
R R 1 D 2 R
VS
IL
1 D 2 R
The maximum inductor current is:
iL VS V DT
I max I L S
2 1 D R 2 L
2
Step‐Up Boost Converter
The minimum inductor current is:
iL VS VS DT
I min I L
2 1 D 2 R 2 L
Inductance value
For the Continuous Conduction Mode ( 0)
VS V DT D(1 D) 2 R
L min S 0 L min
1 D R 2 L
2 2f
Dr Mouloud Denai 21
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
Vs
Output voltage ripple:
V
Q O DT CVO Vs ‐ Vo
R
V DT VO D
VO O
RC RCf
VO D
RF
VO RCf
Step‐Up Boost Converter
• Example: Design a boost converter that will have an output
of 30 V from a 12‐V source. Design for continuous inductor
current and an output ripple voltage of less than one
percent. The load is a resistance of 50 . Assume ideal
components for this design.
Dr Mouloud Denai 22
Advanced Power Conversion and Control 2017 ‐ 2018
Step‐Up Boost Converter
• The duty ratio is:
12
1 0.6
30
• Let the switching frequency arbitrarily be 25 kHz.
• The minimum inductance size is:
1 0.6 1 0.6 50
96
2 2 25 10
Step‐Up Boost Converter
• The average inductor current and the change in current
are:
12
1.5
1 1 0.6 50
• The maximum and minimum inductor currents are
Δ 12 0.6
1.2
2 2 2 120 10 25 10
1.5 1.2 2.7
Dr Mouloud Denai 23
Advanced Power Conversion and Control 2017 ‐ 2018
Buck‐Boost Converter
• Compared to the buck and boost converters, the
characteristics of the buck‐boost converter are:
The polarity of the output voltage is opposite to that of
the input voltage.
The output voltage can be higher (like a boost converter)
or lower (like a buck converter) in magnitude than the
input voltage.
Buck‐Boost Converter
Vs
Dr Mouloud Denai 24
Advanced Power Conversion and Control 2017 ‐ 2018
Buck‐Boost Converter
Vs
Vs
Buck‐Boost Converter
• Analysis
Switch Closed (from time 0 to ton)
The inductor voltage is:
VL VS
di di V
VL L L L S
dt dt L
Therefore increases linearly.
diL iL VS
dt DT L
iL closed VS DT
L
Dr Mouloud Denai 25
Advanced Power Conversion and Control 2017 ‐ 2018
Buck‐Boost Converter
Switch Opened (from time ton to T)
The inductor voltage is:
diL di V
VL VO L L O
dt dt L
Therefore
decreases linearly.
diL iL V
O
dt 1 D T L
Buck‐Boost Converter
Steady‐state operation:
iL closed iL opened 0
VS V
DT O (1 D)T 0
L L
D VO D
VO VS or
1 D VS 1 D
The output voltage of the buck‐boost converter can be
either higher or lower than the input voltage.
‐ If D > 0.5 boost converter
‐ if D < 0.5 buck converter
The output voltage is always negative.
Dr Mouloud Denai 26
Advanced Power Conversion and Control 2017 ‐ 2018
Buck‐Boost Converter
Assuming that there is no power loss in the converter:
output power absorbed by the load = input power
VO2
VS I S
R
Since the average source current is related to the
average inductor current through:
VO2 VO2
IS ILD VS I L D VS I S IL
R VS DR
Substituting
D VS D
VO VS IL
1 D R (1 D ) 2
Buck‐Boost Converter
The maximum and minimum inductor current is:
ΔiL VS D V DT
I max = I L + = 2 + S
2 (1 D ) R 2L
iL VS D V DT
I min I L S
2 1 D R 2 L
2
Inductance value
For the Continuous Conduction Mode ( 0)
VS D VS DT (1 D) 2 R
0 Lmin
1 D 2 R 2 L 2f
Dr Mouloud Denai 27
Advanced Power Conversion and Control 2017 ‐ 2018
Buck‐Boost Converter
V
Q O DT CVO
R
V DT VO D
VO O
RC RCf
And the ripple factor is:
VO D
RF
VO RCf
Cuk Converter
• The buck, boost and buck‐boost converters use an
inductor for energy storage.
• The Cuk (pronounced “Chook” named after Slobodan Cuk
who first presented the design) converter uses a capacitor
as the main energy storage.
• Cuk converter has evolved from cascading a boost and
buck converters.
VS S
Dr Mouloud Denai 28
Advanced Power Conversion and Control 2017 ‐ 2018
Cuk Converter
• The advantage of the Cuk converter over the standard
buck‐boost is that it provides:
A regulated DC output voltage at higher efficiency with
identical components.
Reduced ripple currents.
Reduced switching losses.
Cuk Converter
• Analysis
Switch Open
The diode in ON and energy is transferred from the
source and 1 to the transfer capacitor . The energy
stored in 2 is transferred to the output
Q1 = IL1 (1‐D)T
VS S
Dr Mouloud Denai 29
Advanced Power Conversion and Control 2017 ‐ 2018
Cuk Converter
Switch Closed
The diode is OFF and energy is transferred from the
to 2.
Q2 = IL2DT
VS S
Cuk Converter
L1 ‐ Voltage and currents waveforms L2 ‐ Voltage and currents waveforms
Dr Mouloud Denai 30
Advanced Power Conversion and Control 2017 ‐ 2018
Cuk Converter
• In steady‐state, the net change in voltage across the
capacitor, therefore the charge entering the capacitor
during must be equal to that leaving the capacitor
during .
Q1 Q2 I L1toff I L 2ton
I L1 1 D T I L 2 DT
• Therefore
I L1 I o 1 D
I L2 I s D
• For an ideal converter, the input power is equal to the
output power. Vo D
Vs 1 D
Dr Mouloud Denai 31