ELG4139: DC to DC Converters
A dc-dc regulator/converter or other names known as buck
or boost regulator, provides stable regulated output voltage
          to supply electric and electronic circuits.
            Principles of Step-Down Operation
• Source, Switch with a duty cycle, and a load.
• The switch can be implemented by using BJT, MOSFET, GTO, or IGBT.
• The duty cycle varies from 0 to 1 by varying the duty cycle,
  chopping duration, or the chopping frequency but usually with a
  variable duty cycle.
• The output voltage contains harmonics and a DC filter is required to
  smooth out the ripples.
• The duty cycle can be generated by comparing a DC reference signal
  with a saw-tooth carrier signal.
• The algorithm to generate the gating signal is first to generate a
  waveform of period T as a reference and a DC signal, then compare
  the two by comparator to generate the difference and then a hard
  limiter to obtain a square-wave gate pulse of width DT which must
  be applied to a switching device through an isolating circuit.
Pulse Width Modulator
DC Conversion: To efficiently Reduce DC Voltage
                      Iin                        Iout
                 +                                       +
                               DC−DC Buck
                Vin             Converter               Vout
                 −                                       −
     Lossless objective: Pin = Pout, which means that VinIin = VoutIout
                             Vout    I in
                                  
                             Vin    I out
DC−DC Converter: Non-Efficient Way!
                             R1                  The load
            +                                +
           Vin                      R2      Vout
            −                                −
                       R2
     Vout  Vin                          Voltage Divider
                     R1  R2
                      R2     Vout
                         
                    R1  R2 Vin
    If Vin = 39V, and Vout = 13V, efficiency η is only 33%!
   Another Technique: Lossless Conversion
                               Load          Switch closed
                              voltage                        Switch open
                                 39
   +
39 V                  RLoad
   –
                                   0
 Switch state, Load voltage             DT
       Closed, 39 V                            T
         Open, 0 V
                                                                       6
       Buck (Step Down) Converter in Brief
•   Step down converter
•   Switch
•   Low-pass LC filter
•   Diode
•   Transition Between
    – Continuous conduction
    – Discontinuous conduction
                     Examples of DC Conversion
                                             Try adding a large C in parallel with the load to
        +                                    control ripple. But if the C has 13Vdc, then when
      40V           C           RLoad        the switch closes, the source current spikes to a
        –                                    huge value and burns out the switch.
                        L
                                             Try adding an L to prevent the huge current
                                             spike. But now, if the L has current when the
  +
                                             switch attempts to open, the inductor’s current
40V                         C        RLoad   momentum and resulting Ldi/dt burns out the
  –                                          switch.
                   lossless
                        L
                                              By adding a “free wheeling” diode, the switch
  +                                           can open and the inductor current can continue
40V                         C        RLoad    to flow. With high-frequency switching, the load
  –                                           voltage ripple can be reduced to a small value.
            A DC-DC Buck Converter
                   Buck Converters
• A buck converter or voltage regulator is also called a
  step down regulator since the output voltage is lower
  than the input voltage.
• In a simple example of a buck converter, a diode is
  connected in parallel with the input voltage source, a
  capacitor, and the load, which represents output
  voltage.
• A switch is connected between the input voltage
  source and the diode and an inductor is connected
  between the diode and the capacitor.
• A pulse width modulation controller controls the
  switch. In this project the microcontroller served as a
  pulse width modulation source
                     Buck Converter Analysis
• 𝑉𝑜 = 𝑉𝐴 = 𝐷𝑉𝑖𝑛 ; D = switch duty ratio
          1                    1
• ∆𝑖𝐿 =       𝑉𝑖𝑛 − 𝑉𝑜 𝐷𝑇𝑠 =     𝑉   1 − 𝐷 𝑇𝑠
          𝐿                    𝐿 𝑜
                𝑉𝑜
• 𝐼𝐿 = 𝐼𝑜 =
                𝑅
                   Capacitors and Inductors
                              dv ( t )
Capacitors:       i(t )  C               The voltage cannot change instantaneously
                               dt
  Capacitors tend to keep the voltage constant (voltage “inertia”). An ideal
    capacitor with infinite capacitance acts as a constant voltage source.
   Thus, a capacitor cannot be connected in parallel with a voltage source
      or a switch (otherwise KVL would be violated, i.e. there will be a
                                 short-circuit)
                           di ( t )
Inductors:     v(t )  L                 The current cannot change instantaneously
                            dt
     Inductors tend to keep the current constant (current “inertia”). An ideal
       inductor with infinite inductance acts as a constant current source.
      Thus, an inductor cannot be connected in series with a current source
                  or a switch (otherwise KCL would be violated)
                           Capacitor and Inductor
Examine the current passing through a capacitor that is operating in periodic
steady state. The governing equation is
                                                                     1 o t
                                                                       t
              dv ( t )
  i(t )  C
               dt
                         which leads to         v ( t )  v ( to ) 
                                                                     C    i ( t )dt
                                                                         to
Since the capacitor is in periodic steady state, then the voltage at time to is
the same as the voltage one period T later, so
                                                                1 o T
                                                                  t
                                                                C 
    v( to  T )  v( to ), or     v ( to  T )  v ( to )  0       i ( t )dt
                                                                       to
                                   to T
The conclusion is that                 i ( t )dt  0
                                     to
Examine the voltage across an inductor that is operating in periodic steady
state. The governing equation is
                                                                    1 o t
                                                                      t
              di ( t )
  v(t )  L
               dt
                         which leads to        i ( t )  i ( to ) 
                                                                    L    v ( t )dt
                                                                       to
Since the inductor is in periodic steady state, then the voltage at time to is
the same as the voltage one period T later, so
                                                                1 o T
                                                                 t
                                                                L 
    i ( to  T )  i ( to ), or   i ( to  T )  i ( to )  0       v ( t )dt
                                                                     to
                                   to T
The conclusion is that                v ( t )dt  0
                                    to
                  Buck (step Down) Converter
                                                        • Assume large C so that
                        + vL –                            Vout has very low ripple
                          iL         Iout
           iin
                                             +          • Since Vout has very low
                             L                            ripple, then assume Iout
    Vin                          C          Vout
                                     iC                   has very low ripple
                                             –
What do we learn from inductor voltage and capacitor current in the
                         average sense?
                                     +0V–
                       iin             Iout        Iout
                                       L                   +
                 Vin                          C           Vout
                                                   0A
                                                           –
                    Examining Inductor Voltages
                                                  + (Vin – Vout) –
                                          iin              iL              Iout
                                                            L   diL Vin  Vout          +
Switch closed for DT          Vin                                dt
                                                                    
                                                                        L              Vout
                                                                   C     (iL – Iout)
      seconds                                                                           –
                                        Reverse biased, thus the diode is open
           diL                                             diL
  vL  L       ,    vL  Vin  Vout ,     Vin  Vout  L       ,
            dt                                              dt
                     for DT seconds
                   Note – if the switch stays closed, then Vout = Vin
                   Switch open for (1 − D)T seconds
                                            – Vout +
                                               iL        Iout
                                                                  diL +Vout
                                               L                      
                                                                   dt    L
                 Vin                                C                 Vout
                                                        (iL – Iout)
                                                                       –
     iL continues to flow, thus the diode is closed. This is the assumption of
“continuous conduction” in the inductor which is the normal operating condition.
                                                                      Vout  DVin
           di                                             di                    I in
     vL  L L ,          vL  Vout ,            Vout  L L ,          I out 
            dt                                             dt                    D
                       for (1−D)T seconds
                                                                                       16
                                The Inductor Current
                                                         diL Vin  Vout
              Switch closed          vL  Vin  Vout ,       
                                                          dt     L
                                                  diL  Vout
              Switch open            vL  Vout ,     
                                                   dt    L
                                                         From geometry, Iavg = Iout is halfway
                 iL                   Vout
                                        L
                                            A / sec             between Imax and Imin
       Imax
Iavg = Iout
                           Vin  Vout                    ΔI                        Periodic – finishes a
       Imin                    L
                                      A / sec                                        period where it
                                                                                         started
                      DT           (1 − D)T
                                 T
                                                                                                   17
              Designing the Inductance
                               Vout
                                     A / sec
                   iL            L
           2Iout
     Iavg = Iout
               0
                                (1 − D)T
                                         Vout 1  D 
                            1  D T 
                    Vout
          2 I out 
                    Lonset                Lonset f
                  Vout 1 D 
         Lonset 
                    2 I out f
Then, considering the worst case (i.e., D → 0),
                         use max
             Vout
         L               guarantees continuous conduction
            2 I out f
                         use min
                Designing the Capacitance
                iC = (iL – Iout)
         Iout                      C charging
          0
                            T/2
        −Iout
                    1 T
                Q 2  2  I out T  I out I out
           V                          
                C       C          4C       4Cf
During the charging period, the C voltage moves from the min
 to the max. The area of the triangle shown above gives the
                peak-to-peak ripple voltage.
                                                               19
                    Impedance Matching
                   Iin                       Iout = Iin / D
             +                                     +
                                                                          V
                             DC−DC Buck                            Rload  out
   Source    Vin                              Vout = DVin                 I out
                              Converter
                                                              Requiv
             −                                     −
                   Iin
             +
                         Equivalent from source
             Vin
                              perspective
             −
                Vout                                     The buck converter makes
         Vin      D       Vout        Rload               the load resistance look
Requiv                           
         I in I out  D I out  D 2
                                       D2
                                                            larger to the source
                                                                                     20
                 Switching Mode Regulators
• DC converters can be used as switching-mode regulators to convert a DC
  voltage, normally unregulated, to a regulated DC output voltage. The
  regulation is normally achieved by PWM at a fixed frequency and the
  switching device is normally BJT, MOSFET, or IGBT.
•   Buck Regulators
•   Boost Regulators
•   Buck-Boost Regulators
•   Cuk Regulators
               Designing a Buck Converter
• Design Criteria
   –   Calculate the required inductor
   –   Calculate the output capacitor
   –   Select the input capacitor
   –   Select the diode
   –   Choose the MOSFET
   –   Calculate the converter Efficiency
• For a Buck DC-DC converter we first calculate the
  required     inductor   and     output     capacitor
  specifications. Then determine the input capacitor,
  diode, and MOSFET characteristics. With the selected
  components, we will calculate the system efficiency.
           Designing a Buck Converter
• Calculate
                          Select C, Diode (Schottky),
                               and the MOSFET
                           Calculate the Efficiency
                          Example
• In Buck converter, L = 24µF (steady-state): Vin = 20V; D = 0.6;
  Po = 14V; fs = 200 kHz. Calculate and draw the waveform.
Full-Bridge and Half-Bridge Isolated Buck
               Converters
         Full-bridge isolated buck converter
During first switching period:
transistors Q1 and Q4 conduct
for time DTs , applying voltseconds
Vg DTs to primary
winding
• During next switching period:
transistors Q2 and Q3 conduct
for time DTs , applying voltseconds
–Vg DTs to primary
winding
• Transformer volt-second
balance is obtained over two
switching periods
• Effect of nonidealities?
                 Boost Converter
• As with the buck converter, the boost or step-
  up converter circuit consists of a switch, a
  diode, an inductor and a capacitor. Their
  positions in the circuit vary in comparison to
  the buck converter. In this case the switch is in
  parallel with the input voltage source, the
  capacitor and the load. The inductor is placed
  between the input voltage source and the
  switch and the diode is placed in-between the
  switch and the capacitor.
              Boost (Step Up) Converter
• Step-up
• Same components
• Different topology!
• See stages of operation
                           Boost Converter
              1             1
• ∆𝑖𝐿 =           𝑉𝑖𝑛 𝐷𝑇𝑠 = (𝑉𝑜 − 𝑉𝑖𝑛 ) 1 − 𝐷 𝑇𝑠
              𝐿             𝐿
    𝑉𝑜         1
•         =
    𝑉𝑖𝑛       1−𝐷
                          Example
• Consider a boost converter, the inductor current has ΔiL=2 A.
  Vin = 5 V, Vo = 12 V, Po = 11 W, fs = 200 kHz. Calculate L and
  draw the waveform.
Control of DC to DC Converter
Switch, PWM, Electronics, Reference, and Buck Converter
         (LM2529: Courtesy of National Semiconductors)
LM2585 with Boost Regulator
       National Semiconductors
              Inverting Buck Boost Converter
• The last and most important type of switching regulator is the buck-boost
  converter. In this converter, the buck and boost topologies covered earlier
  are combined into one. A buck-boost converter is also built using the same
  components used in the converters covered before. The inductor in this
  case is placed in parallel with the input voltage and the load capacitor. The
  switch or transistor is placed between the input and the inductor, while
  the diode is placed between the inductor and the load capacitor in a
  reverse direction.
• In the OFF state of the circuit the inductor is used to supply energy
  to the RC load circuit. The inductor current that the load capacitor
  sees is in the reverse polarity to that of the input voltage.
• Therefore the name of this converter describes one of the main
  features of this converter, which is the reversal of the polarities
  between input and output voltages.
• For this reason, extreme attention should be paid in designing a
  circuit that uses this type of converter. This converter can be used
  when the output polarity is not important to the load.
• One of the main advantages of this converter is the low number of
  parts needed to implement the topology. Therefore losses in the
  circuitry are low.
• The main disadvantage to this topology is the fact that it operates in
  buck-boost mode only. So if buck-only mode or boost-only mode is
  needed this converter is not going to be able to meet the
  requirements.
                    Converter Classification
• First Quadrant Converter: Both load voltage and currents are positive.
• Second Quadrant Converter: Load current flows out of the load. Load
  voltage is positive, but the load current is negative.
• First and Second Quadrant Converter: Load current is either positive or
  negative; load voltage is positive.
• Third and Fourth Quadrant Converter: The load voltage is always negative.
  The load current is either positive or negative.
• Four Quadrant Converter: The load current is either positive or negative.
  The load voltage is either positive or negative.
                      DC Motor Quadrant
• First: Steady-State forward driving.
• Fourth: Regenerative breaking; machine trying to slow down; like breaking
  for traffic light.
• Third: Reverse steady-state driving.
• Second: Regenerative breaking.
               Half-Bridge DC Chopper
• Buck converter: Motoring
• Boost Converter: Generating
• Two quadrant operating capability
                  Full-Bridge DC Chopper
•   Full-Quadrant Operation
•   T1 and T2 ON: + Output voltage
•   T3 and T4 ON: - Output voltage
•   DC current and torque: + and –
•   DC voltage and speed: + and –
•   All quantities can be positive or negative
                Summary of DC Choppers
• One Quadrant
• Half Bridge
• Full Bridge