3 Chopper
3 Chopper
3 Chopper
DC to DC CONVERTER
(CHOPPER)
• General
• Buck converter (bad-good converter)
• Boost converter (good-bad converter)
• Buck-Boost
k converter (bad-bad
(b d b d converter))
• Switched-mode power supply
- flyy back converter
- forward converter
- bridge converter
• General
G l block
bl k diagram:
di
DC supply
(from rectifier-
DC output LOAD
filter, battery,
fuel cell etc.)
PV
Vcontrol
(derived from
feedback circuit)
• APPLICATIONS:
APPLICATIONS
– High-frequency switched-mode power supply
(SMPS), DC motor control (traction, forklift,
electric vehicles, trams, battery chargers,
capacitor chargers
Linear regulator
• Transistor
T i t isi operated
t d
in linear (active)
mode. + VCEce − IL
+
• Output voltage Vin
RL Vo
Vo = Vin − Vce
LINEAR REGULATOR
Po = I L 2 × RT
or
Po = Vce × I L
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Switching Regulator
• Transistor is operated
in switched-mode:
+ Vce − IL
– Switch closed:
Fullyy on (saturated)
( ) +
– Switch opened: Vin
RL
Fully off (cut-off) Vo
SWITCHING REGULATOR
– When switch is open,
no current flow in it IL
– When switch is
closed no voltage SWITCH
+
dropp across it. RL Vo
Vin
−
DT T
S L
+
Vd D C RL
Vo
S iL
+ vL −
+
Vd
D RL Vo
vL
• This results in
positive inductor Vd − Vo
voltage, i.e: opened opened
closed closed
t
v L = Vd − Vo
• It causes linear − Vo
increase in the iL
inductor current
iLmax
di IL
vL = L L iLmin
dt
1
⇒ iL = ∫ v L dt DT T
t
L
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Switch turned off (opened)
+ vL -
• Because of inductive
energy storage, iL S iL +
continues to flow.
flow Vd C RL Vo
D
−
• Diode is forward
biased vL
Vd−Vo
• Current now flows opened opened
(freewheeling) closed closed
through
h h the
h di
diode.
d t
vL = −Vo iLmax
IL
iLmin
(1-D)T
t
DT T
iL
Unstable current
iL Decaying current
iL Steady-state current
Imax
IL ΔiL
Imin
Imax
Imin t
0
Q = CVo Vo
⇒ ΔQ = CΔV −
ΔQ
⇒ o ΔVo =
C iL i m ax
Use triangle area formula :
iL= IR
1 ⎛ T ⎞⎛ Δi ⎞
ΔQ = ⎜ ⎟⎜ L ⎟ V o/R i m in
2 ⎝ 2 ⎠⎝ 2 ⎠
TΔiL iC
= ΔQ
8
Ripple voltage (Peak - to peak)
T/2
TΔiL (1 − D)Vo
∴ ΔVo = =
8C 8 LCf 2
So, the ripple factor,
ΔVo (1 − D)
r= =
Vo 8 LCf 2
Note : Ripple can be reduced by :
1) Increasing switching frequency
2) Increasing inductor size
3) Increasing
I i capacitor
it size.
i
Lmin= ?
RL
L = 10Lmin
Vd Po = ?
f=? D
(input C Io = ?
D=? ripple ?
spec.)
TYPE ?
• Wire size
Wi i consideration:
id ti
– Normally rated in RMS. But iL is known as peak. RMS value
for iL is given as:
2
2 ⎛ Δi 2 ⎞
I L, RMS = I L + ⎜ L ⎟
⎝ 3 ⎠
•Sol-Pg16
Vd
S C +
RL Vo
−
CIRCUIT OF BOOST CONVERTER
iL L D
+ vL −
Vd +
S C
RL Vo
−
v L = Vd Vd
di
=L L v L
CLOSED
dt
t
diL Vd
⇒ = Vd− Vo
dt L
iLmax
diL ΔiL ΔiL
= = i ΔiL
Δt DT
L
dt
iLmin
di V
⇒ L = d
dt L DT T t
V DT
(ΔiL )closed = d
L
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Switch opened
iL
D
+ vL -
+
Vd C
S vo
-
vL = Vd − Vo
diL
=L Vd
dt
di V − Vo
⇒ L = d vL
OPENED
dt L t
diL ΔiL
= Vd− Vo
dt Δt
ΔiL
= iL
ΔiL
(1 − D)T
( 1-D )T
diL Vd − Vo DT T t
⇒ =
dt L
( )
⇒ ΔiL opened =
(Vd − Vo )(1 − D)T
L
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Steady-state operation
For CCM,
I min ≥ 0 Vd
vL
Vd Vd DT
− ≥0
(1 − D) R
2
2L
D(1 − D ) TR
2
Lmini = Vd − Vo
2 Imax
D(1 − D ) R
2
iL
= Imin
2f
⎛V ⎞
ΔQ = ⎜ o ⎟ DT = CΔVo Imin
⎝R⎠
Io=Vo / R
Vo DT Vo D
ΔVo = =
RC RCff ic
ΔVo D
r= =
Vo RCf
Contraryy to the buck,, voltage
g ΔQ
ripple is independent of L
DT T
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Determine input current
relationship, is and load current, io
Sol pg27
Sol_pg27
CIRCUIT OF BUCK
BUCK-BOOST
BOOST CONVERTER
S D
+ +
Vd iL vL Vo
− −
S D
+ +
Vd iL vL
Vo
−
−
ΔiL ΔiL Vd iL
= = Imin
Δt DT L
V DT
⇒ (ΔiL ) closed = d Imax
L iD
Switch opened Imin
di
v L = Vo = L L Io=Vo / R
dt
diL Vo
⇒ = i c
dt L
ΔiL ΔiL Vo ΔQ
= =
Δt (1 − D )T L DT T
Vo (1 − D )T
⇒ (ΔiL ) opened =
L
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Output voltage
Steady state operation :
Δ iL ( closed ) + Δ iL ( opened ) = 0
Vd DT Vo (1 − D)T
⇒ + =0
L L
Output voltage :
⎛ D ⎞
⇒ Vo = −Vd ⎜ ⎟
⎝1− D ⎠
− Vo 8 LCf 2
(1 − D) R
Lmin =
2f
L Boost
D
Vo 1
=
V + Vd 1 − D
S C Vo
ΔVo D
=
d
RL − Vo RCf
D(1 − D) 2 R
Lmin =
2f
S Buck − Boost
Vo D
D + =−
V C Vo
Vd 1− D
L RL
d
− ΔVo D
=
Vo RCf
(1 − D ) 2 R
Lmin =
2f
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Control of DC-DC converter:
pulse width modulation (PWM)
Compensated error
amplifier (P, PI, PID)
Vo (desired)
+ Vcontrol Vc Switch control
signal
Vo (actual) Comparator
-
Sawtooth Vst
Waveform Sawtooth
Waveform
Vcontrol 1
Vcontrol 2
Switch
control
ton 2 signal
OFF ON
ton 1
Vc>Vst
T Vc<Vst
Ton Vcontrol
PWM – can be achieved using D= = ∧
IC e.g.SG3524
IC, e g SG3524 T V stt
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PWM duty ratio control
+Vd
L Vo
Output
voltage
reference
Control
voltage vc
Error
Amplifier Compa- Drive
rator Circuitry
Sawtooth
waveform
Zi
- vc d Power stage
PWM
Including the vo
Controller
+ Output Filter
Vo, ref
v%o ( s )
T1 ( s ) =
v%c ( s )
d% ( s ) v%o ( s )
Tm ( s ) = Tp (s) =
Tc ( s ) v%c ( s ) d% ( s )
v%o ,ref ( s ) = 0 Compensated v%c ( s ) PWM
d% ( s ) Power Stage v%o
Σ Error
Controller
+
+
Amplifier Ouput Filter
-
• Disadvantages
-Complex design
-EMI problems
bl
• Types of SMPS
-Flyback
-forward
forward
-Push-pull
-Bridge (half and full)
1: N 1
+
V o1
Vs −
1: N 2
+
V o2
−
1: N 3
+
V o3
−
Base/
PWM error
gate
Controller Amp
drive
M d l :
Models
i1 N1 N2 i2
+ +
V1 V2 Id l model
Ideal d l
− −
i1 N1 N2 i2
+ +
Lm Model used for
V1 V2
−
most PE application
−
Lm = Magnetising inductance
+
C R Vo
Vd LM
−
SW
iD
iS i1 N1 N2
+
+ − + vD −
iLM v2 iC iR Vo
v1
Vd
− + −
+ vSW − i2
diLm
v1 = Vd = Lm Energy from main
dt source stored in the Lm,
energy deliver to load R
diLm ΔiLm ΔiLm Vd
= = = via capacitor C.
dt dt DT Lm
⇒ ΔiLm(closed
=
Lm
)
Vd DT
⎛N ⎞ Stored energy in
v1 = −Vo ⎜⎜ 1 ⎟⎟ the Lm is used to
⎝ N2 ⎠ charge
h C andd also
l
But v2 = −Vo delivered load R
through
⎛N ⎞ ⎛N ⎞ transformer
⇒ v1 = v2 ⎜⎜ 1 ⎟⎟ = −Vo ⎜⎜ 1 ⎟⎟
⎝ N2 ⎠ ⎝ N2 ⎠
di ⎛N ⎞
v1 = Lm L m = −Vo ⎜⎜ 1 ⎟⎟
dt ⎝ N2 ⎠
diL m Δi L m ΔiL m − Vo ⎛ N1 ⎞
= = = ⎜⎜ ⎟⎟
dt dt (1 − D )T Lm ⎝ N 2 ⎠
V (1 − D)T ⎛ N1 ⎞
⇒ (ΔiL m )open = − o ⎜⎜ ⎟⎟
Lm ⎝ N2 ⎠
Voltage across the switch :
⎛N ⎞
vSW = Vd + Vo ⎜⎜ 1 ⎟⎟
⎝ N2 ⎠
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Output voltage
V DT Vo (1 − D )T ⎛ N1 ⎞
⇒ d − ⎜⎜ ⎟⎟ = 0
Lm Lm ⎝ N2 ⎠
⎛ D ⎞⎛ N 2 ⎞
⇒ Vo = Vd ⎜ ⎟⎜⎜ ⎟⎟
⎝ 1 − D ⎠⎝ N1 ⎠
• IInputt output
t t relationship
l ti hi is i similar
i il tot buck-boost
b kb t
converter.
Solving for I Lm
is
( )
Vd I Lm D=
V02
R
2 t
V0
⇒ I Lm =
Vd DR iD
V0 ⎛ N2 ⎞
= ⎜⎜ ⎟⎟ DT T − V o/ R t
(1 − D) R ⎝ N1 ⎠
N1 V
i c = i D − i R = i LM ( )− o
N2 R
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Max, Min inductor current
ΔiL
IL = IL + m
m , max m
2
2
Vd D ⎛ N 2 ⎞ V dDT
= ⎜⎜ ⎟⎟ +
(1 − D) R ⎝ N1 ⎠
2
2 Lm
ΔiL
I L , min = I L − m
m m
2
2
Vd D ⎛ N 2 ⎞ Vd DT
= ⎜⎜ ⎟⎟ −
(1 − D) R ⎝ N1 ⎠
2
2 Lm
For CCM, I L , min = 0 m
2
Vd D ⎛ N 2 ⎞ Vd DT Vd D
⎜⎜ ⎟⎟ = =
(1 − D) R ⎝ N1 ⎠
2
2 Lm 2 Lm f
2
(1 − D) R ⎛ N1 ⎞ 2
⇒ (Lm )min = ⎜⎜ ⎟⎟
2f ⎝ N2 ⎠
Ripple calculation is similar to boost,
ΔV0 D
r= =
V0 RCf
Cf
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Example
The Flyback converter has these
specifications:
DC input voltage: 40 V
Output voltage: 25V
Duty cycle: 0.5
Rated load: 62.5W
Max peak-peak inductor current ripple:
25 % of the average inductor current.
Maximum peak-peak output voltage: 0.1V
S i hi frequency:
Switching f 75 kHz
kH
Φ p + Φ n = 0; in which D = D max
V1 (D max )T V1 (1 - D max )T
− =0
N1 N3
if N 3 = N1 ;
1
D max = = 0 .5
N3
1+
N1
SW1 SW3
D1 Lx
+ • + +
NS vx Vo
C R
− −
vp
VS •
NS
−
D2 •DC→AC→AC
SW4 SW2 →DC
SW1,SW2
DT T
SW3,SW4
T T
+ DT
VP 2 2
VS
-VS
Vx
⎛N ⎞
VS ⎜⎜ S ⎟⎟
⎝ NP ⎠ D1 D2 D1 D2
ON ON ON ON
DT T T T
+ DT
2 2
• Output Voltage
⎛ Ns ⎞
Vo = 2Vs ⎜ ⎟⋅ D
⎜Np ⎟
⎝ ⎠
D1 ON D2 ON D1 ON D2 ON
⎛ N ⎞
Vo = Vs ⎜ s ⎟⋅D
⎜ ⎟
⎝ N p ⎠
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Industry
y favourites SMPS
+ vL - D +
Vd C R Vo
Figure Q1
•Sol_pg61
V DT
ΔV = o
RC
o
iL
+ vL - D +
Vd C R Vo
Figure Q2
•Sol_pg62
L + vd -
+ +
Vs vm C R vo
- -
Controller
iL
10A
6A
4μs 10μs t
Fi
Figure Q3
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