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التكامل بين الصيانة المنتجة الشاملة وإدارة الجودة الشاملة

The document discusses the integration between Total Productive Maintenance (TPM) and Total Quality Management (TQM) through a pilot study conducted at a children's clothing factory in Mosul, Iraq. It states that TPM and TQM are important for organizations to provide high quality products while maintaining efficient infrastructure. The study aims to analyze the relationship between the two approaches and how implementing a TPM program can help improve quality management. It reviews literature on TPM and TQM principles and practices. Data was collected using questionnaires and analyzed using SPSS software. The findings suggest integrating TPM and TQM leads to reduced downtime, lower costs and improved product quality.

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0% found this document useful (0 votes)
217 views24 pages

التكامل بين الصيانة المنتجة الشاملة وإدارة الجودة الشاملة

The document discusses the integration between Total Productive Maintenance (TPM) and Total Quality Management (TQM) through a pilot study conducted at a children's clothing factory in Mosul, Iraq. It states that TPM and TQM are important for organizations to provide high quality products while maintaining efficient infrastructure. The study aims to analyze the relationship between the two approaches and how implementing a TPM program can help improve quality management. It reviews literature on TPM and TQM principles and practices. Data was collected using questionnaires and analyzed using SPSS software. The findings suggest integrating TPM and TQM leads to reduced downtime, lower costs and improved product quality.

Uploaded by

المنذر
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M_msaleeh@yahoo.com

The Integration between the Total Productive Maintenance and Total


Quality Control:
A Pilot Study at Mosul Children Clothes Factory

Majid M. Saleh (PhD)


Lecturer
Technical Institution in Mosul

Abstract
Two subjects have been treated by the current paper. Tremendously, the total
productive maintenance and corporative quality management are important. They are
considered dependant by several organizations in order to provide high quality products as
being satisfied with infra structure of the organization (machines, devices, tools, modern
systems of maintenance) may contribute to achieve incremental without unmarked stop

/ / ________________________________ / /
( ) / [ ]

then enable the organizations to control the almost outputs productions and services
processes. As well as, achieving zero stoppages and events. This may consequently be
resulted in systematic working in the device, demolish the losses and encourage the
incremental development. As for corporate quality management, the recognition of the role
played by this subject is spilled on the achievement of the organizations (particularly
Japanese) to yield the high quality of success via meeting the customer's needs and
overcoming expectations. It may be taken as basis of the productive systems to encourage
this subject to be analyzed well in the Iraqi environment, seeing the relations, shed light on
the reality of maintenance and success the program of corporate quality management in
factory under study.

( )

)
.(

.
[ ] ...

.
:
-
-

( )

:
.
.
.
.
.
.

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( ) / [ ]

.
.
.
.
.
.

.( )

) ( )
(David & Stanly, 1997) (Aquilano,1995) (Hodgtts, 1994) (
(www.tvss.net),(Tpmoullnc)

.%

SPSS

(TPM)
TPM -

(Nippodenso)
:

.(www.wwbsgroup.com)
(Seiichi Nakajima)
"
.(www.Fbnh.ie) "
[ ] ...

.(www.wwbsgroups.com) : (Nakajima)
.Introduction to TPM .
.TPM development Program .
(Terry wireman)
): TPM
:
(
(www.Terrywireman.com)

) ( )

.(www.blomcousultancy.hl) (
)

.(Aquilano et.al.,1995, 525) (

TPM

TPM

(TPM )
Sourcel www.main2k.com, TPM awareness in Formation.
( ) / [ ]

( ) TPM
(Dale,1994,100)
) (Dilworth)
(
.(Dillworth,1996, 637)
) (David & Standly)
(
(David & Standly, 1997,469)

.(www.imu.ac.uk) (www.lcarningjourncy.com)

-
.

(www.Tpmunlimited.com) :
(www.Tpmonline.com) (www.Marshalinstltnte.com)
.

.
.

.
[ ] ...

( - )
:
. .
. .
. .
. .
.

TPM
.

.
.
TPM

(Nakajima) TPM
(www.mamicwichita.com- ) :
. .
. .
. .
. .
. .
.( ) .
. .
. .
( ) / [ ]

Source: /1- www. mamicwichita. com. \2- www. Plant _ maintenance. com \3-
www.Fbuh.Ie.com \4 www. Diecasting.com.

.
.

(Kunio Shorise) .TPM

:(www.tpmoullnc.com)
-
.

(Dale,1994,
:lll)
. .
. .
. .
. .
. .
. .
. .
[ ] ...

(www.plant_maintenance.com)
(www.mamtc_wichita.com) :
. : .
: .
.
: .
.
/ .
.
.

(www.plant_maintenance.com)
)
) (Poka Yoke) (
.(www.Kots.co.uk) (
.
(Kaizen)
: .
.(David & Stanly,1997, 469)
(5S)

)
): (www.leaninnovatiam.ca)(
(
. . . . . . .
.
.

.
( ) / [ ]

(www.plant_ maintenance.com)

(www.Kots.co.uk)

.(Dale,1994, 110)
( ) .

(www.Terrywireman.com)

(www.plant_ maintenance.com)
.

.(www.Terryveman.com)
.

.(www.plant_maintenance.com)

(ISO18001)
.( )
( ) .

.
)
(

.(www.kcts.co.uk) .
[ ] ...

(TQM)

-
( ) (Qualities)

.( ) ( )
(Juran, 1985,10)
(Feigenbaum ,1986,234)

(Deming,1988,117) .
.
(Ishikawa)
.( )
(TQM)

.( )
(Certo)

.(Certo,1997,542)
(Lowson)

.(Lowson,2002,147)
( )

TQS
( ) / [ ]

.( ) TQC
(Asher)

.(Mik,1996,18)
( )
)
.(
(Kinlow)
.(Dennis,1992,86)
( )

.( )
( )

.( )
( )

.
( )

)
.(
( )

(Poka yoka)
[ ] ...

.(Mc Garthy,1986,50)

-
( ):
- .

( )

.
- .

.
- .

:
. .
. .
.
.
. .

-
( ):
. .
. .
.
.
. .
. .
( ) / [ ]

.
.

:
: .

.(David, & Stanly,1997, 14)

.
: .

- ) ( )
( - -

( )
.(Deming)
[ ] ...

Source: Hodgtts,Richard,(1994),Quality lessons From Americans balding winners,


Business Horizon,vol.36,No.3,May-Jun.p77.

: .
.

.
: .

.
: .

.
( ) / [ ]

: .

)
.(

.( )

. (JIT)

.
.

.
)
(

(Taguchi) (Ishikawa) (Juran) (Feigenbaum)


.(*)

.( ) (*)
[ ] ...

.
:

.
:
.
TQM .
.
.(www.elsmar.com)
(Dale)
.

.(www.tvss.net)

.
( ) / [ ]

:
-
(%40) ( )

(%15) (1.30) (3.15) (X1)

(3.85) (X2)
. (1.18)
(%65)
(X3)
(%75) (0.93) (2.35)

(0.72) (2.00) (X4)


.
(%60)

(1.27) (2.60) (0.82) (2.40) (X6) (X5)


.
(%35)
(2.85) (X7)
.(1.13)
(%45)

. (1.00) (2.50) (X8)


(X4)

.
[ ] ...

-
(%60)

(2.50) (X9)
. (1.05)
(%55)
.

(X11)
(2.55) (2.50) (2.65) (X16) (X15)
. (1.23) (1.14) (0.98)
(%45)

(0.95) (2.80) (X13)


.

(%40)
. (0.92) (2.70) (X12)
(%25)

. (1.03) (3.15) (0.82) (2.95) (X14) (X10)


(X9)

:
-
( ) / [ ]

(0.05) (0.455)

(Dale 1994)

0.455*
**P<0.05 .

(R2)

(0.20)

(4.689) (F)
(18.1) (0.05) (4.413)
(2.165) (t) (t)
.(0.05) (18,1)

(Elsmd,1999)

.
[ ] ...

F
R2 Bo
B1

4.413 4.689* 0.20 0.368 1.72


(2.165)*
N=20 d.f (18,1) . t ()
.

-
.
.
.( )
.

.
.
:
. .
. .
.
.
.
.
.
.
.
.
( ) / [ ]

.
.

:
.
.
.
.
.
.
.

.
.
.
.
.
.

-
.
.
.
-
.
: .
:
.
.
:
.
[ ] ...

.
:
.
.

.
.
.
: .

.
.
.
- .

-
1. Aqnilano And A .El, Production And Operations Management: Manufacturing
Service, 7th Ed, McGraw-Hill, Co, Inc, New York., 1995.
2. Certo, Sammuel G., et al., The Strategic Management Process, 3rd Ed., Richard D.
Irwin, Inc.,Chigago,1995.
3. Dale, Barre, Managing Quality,2nd Ed., Prentice –Hill, Inc., London, 1994.
4. David, And Stanly, Introduction To Total Quality: Quality Management For
Production, Processing, And Services, 2nd Ed., Prentice- Hill, New Jersey,1997.
5. Dilworth, James B., Operations Management, McGraw-Hill, Inc., New Jersey,1996.
6. Hodgetts, Richard, Quality Lessons From Americans Balding Winners, Business
Horizon, Vol-36, No-3,May-Jun,1994.
7. Lowson, Robert E., Strategic Operations Management: The New Competitive
Advautage, Routled- Taylor And Francis Group, London, 2002.

-
1. www.Fbnh.Ie.
2. www.wwbsgroups.com.
3. www.terywireman.com.
4. www.blomconsultancy.nl.
5. www.maintzk.com.
6. www.learningjouney.cc.
7. www.Imn.ac.uk.
8. www.IF.vccs.edn.
9. www.Marshalinstltnte.com.
10. www.Tvss.net.
11. www.theaccessgroupllc.com.
12. www.vipgroup.us.
13. www.Tpmnnlimited.com.
( ) / [ ]

14. www.heaninnovations.com.
15. www.plant-maintenance.com.
16. www.Tpmonline.com.
17. www.mamtc-wichita.com.
18. www.kets.co.uk.

N=20
(5) (4) (3) (2) (1)

% % % % %
1.30 3.15 %15 3 %35 7 %10 2 %30 6 %10 2 X1
1.18 3.85 %35 7 %35 7 %15 3 %10 2 %5 1 X2

0.93 2.35 - - %15 3 %20 4 %50 10 %15 3 X3


0.72 2.00 - - - - %25 5 %50 10 %25 5 X4

0.82 2.40 - - %10 2 %30 6 %50 10 %10 2 X5

1.27 2.60 %5 1 %30 6 %5 1 %40 8 %20 4 X6


1.13 2.85 %5 1 %25 5 %35 7 %20 4 %15 3 X7

1.00 2.50 - - %15 3 %40 8 %25 5 %20 4 X8

(5) (4) (3) (2) (1)


% % % % %
1.05 2.50 - - %25 5 %15 3 %45 9 %15 3 X9
0.82 2.95 - - %25 5 %50 10 %20 4 %5 1 X10
0.98 2.65 %5 1 %15 3 %25 5 %50 10 %5 1 X11
0.92 2.70 - - %20 4 %40 8 %30 6 %10 2 X12
0.95 2.80 - - %30 6 %25 5 %40 8 %5 1 X13
1.03 3.15 - - %50 10 %25 5 %15 3 %10 2 X14
1.14 2.50 %5 1 %15 3 %25 5 %35 7 %20 4 X15
1.14 2.55 %10 2 %10 2 %25 5 %35 7 %20 4 X16

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