Super Plasti
Super Plasti
Super Plasti
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formwork without segregation of its constituent materials. activator alkaline solution was prepared at least one hour prior
Such concrete needs a high slump flow [13] that can easily be to its use. The different concentration NaOH solution was 8M,
obtained by superplasticizer addition to a concrete mix and 10M,12M & 14M and in order to make 1 Kg of solution,
carefully controlled mix proportion. SCC was developed in 29.4%, 36.7%, 44.1% and 51.4% of pellets were added to the
Japan in the late 1980s because of shortage of skilled labor water respectively.
and emergence of heavily reinforced structure [12]. Super plasticizer (Sika Visco Crete-3430) was used to
References [14] and [15] studied the properties of SCC made increase the workability to the extent required for self
with low calcium fly ash (Class F). They made experimental compactability of Geopolymer Concrete. The utilization of
investigation on workability, structural and durability Viscosity Modifying Admixture (VMA) gives more
properties of self compacting concrete by replacing PC with possibilities of controlling segregation (stability) and
fly ash up to 35% and 80% respectively. The results showed homogeneity of the mix [20]. The amount of SP used was in
that SCC made with fly ash increased the workability and accordance with EFNARC 2002 [20]. The water used in the
enhanced the hardened properties. Adequate compaction of mix was tap water in accordance with B.S. EN 1008:1997.
fresh concrete is essential to achieve good consolidation, TABLE I
CHEMICAL COMPOSITION OF LOW CALCIUM FLY ASH (LCFA) [25]
uniform properties, better quality and durability [16], strong
bond with reinforcement [17] and improved interface between Compounds Mass Requirement as per
the aggregate and hardened paste [18], and enhanced (%) BS EN 450-1:2005
microstructure of concrete. This paper presents the test results SiO2 51.3 min. 25%
of behavior of SCGC in fresh and hardened states containing Al2O3 30.1 -
Class F fly ash to identify the optimized mix proportion and Fe2O3 4.57 -
the main objective of this study is to investigate the effects of SiO2+Al2O3+ Fe2O3 85.9 min. 70%
CaO 8.73 max. 10%
superplasticizer dosage and molarity of alkaline solution on
P2O5 1.6 -
workability and compressive strength and microstructure
SO3 1.4 max. 3%
properties of SCGC.
K2O 1.56 -
TiO2 - -
II. METHODOLOGY
A. Material Selection
B. Mixing Method
1. Fly Ash
In the experimental work, materials were selected The concrete mixing procedure consists of dry and wet
according to the specifications that meet the requirements of mixings. The solids components of SCGC, i.e. the fly ash and
British Standards and EFNARC guidelines [11]. the fine and coarse aggregates, were dry mixed in the pan
Dry low-calcium fly ash obtained from thermo electric mixer for about 2.5 minutes. The liquid part of the mixture,
power station was used as the base material. American i.e. the sodium silicate solution, the sodium hydroxide
Standard Testing and Material (ASTM C618) classify fly ash solution, extra water and the super plasticizer, were premixed
into Class F and C depending mainly on CaO content and the thoroughly and then added to the dry mixture. The wet mixing
fly ash used in the research was Class F with chemical was done for 3 minutes. It was believed that the chemical
composition, as determined by X-Ray Florescence (XRF) reaction between alkaline solution, super plasticizer and water
analysis, given in Table I. took place and the reaction played an important role in giving
2. Aggregates the required workability for SCC and compressive strength of
Coarse aggregate used in this research was crushed granite hardened concrete. The fresh SCGC had a flowing
stone with maximum size of 14 mm (BS 812-103.2 1989). consistency and with high tendency of filling ability, passing
The specific gravity of coarse aggregate is 2.66 with SSD ability and resistance to segregation.
condition while the fine aggregate used is dry clean natural C. Casting and Curing
Malaysian sand with the fineness modulus of 2.76, maximum
The fresh concrete was filled in 100mmx100mmx100mm
size of 5mm and a specific gravity of 2.61.
steel moulds and allowed to fill all the spaces of the moulds
3. Alkaline Solution
by its self weight (no need to vibrate for compaction). After
Alkaline solution plays an important role in geopolymer
casting the specimens including the moulds were kept in an
synthesis for the dissolution of silica and alumina as well as
oven at a temperature of 70°C for 48 hours duration. The
for the catalysis of polymerization reaction [19]. In this
specimens were placed outside the room but protected from
experiment, a combination of sodium silicate and sodium
direct sunlight and rain and then the specimens were
hydroxide was chosen as the alkaline liquid.
demoulde
Na2SiO3 (Grade A53) used with a composition of 55.52%
water, 29.75% SiO2 and 14.73% Na2O. NaOH (99% purity, in
the form of pellets) was dissolved in distilled water to avoid
the effect of unknown contaminants in the mixing water. The
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TABLE II
MIX DESIGN PROPORTION
Mix Fly Ash Coarse Fine NaOH Na-Silicate Extra SP Curing
Sample Agg. Agg. Water Time Temp.
Kg/m3 Kg/m3 Kg/m3 Kg/m3 Molarity Kg/m3 Kg/m3 % Kg/m3 % hr. 0
C
and tested for direct compression in a digital 2000KN in Table III. Resistance to segregation can be assessed more or
Compression testing machine. The ambient curing preceded less in all the tests based on observation through visual
by oven curing was adopted for this research to accelerate stability. The European Guidelines EFNARC has proposed
polymeric reaction at elevated temperature and to improve the different test methods to characterize an SCC mix. Table III
compressive strength performance as claimed by Nuruddin et shows the test methods and property along with their
al [21]. The reported compressive strength is the average recommended values given by EFNARC.
strength of three specimens. Analysis on ITZ and TABLE III
TEST METODS, PROPERTY AND RECOMMENDED VALUES AS PER
microstructure properties was conducted using field emission EFNARC GUIDELINES [20]
scanning electron microscopy (FESEM) on 28 days concrete S.No. Methods Property Acceptance values as
sample. per EFNARC Guide
lines
D. Mix Proportion
Minimum Maximum
The mix design proportion adopted in the research and 1 Slump flow by Filling 650mm 800mm
details of these mixtures are shown in Table II. The ratio of Abrams cone Ability
sodium silicate to sodium hydroxide solution by mass was 2.5 2 T50cm Slump Filling 2s 5s
for all mixture proportion. The mass ratio of fine aggregate to flow Ability
fly ash was 2.125 for all mixture. Mix Samples S1, S2, S3, S4, 3 V-funnel Filling 6s 12s
Ability
and S5 were prepared to study the effects of superplasticizer
4 L-Box (H2/H1, Passing 0.8 1.0
dosage on the fresh workability and hardened compressive Ratio) Ability
strength of SCGC. The designed SP dosages were 3%, 4%, 5 J-Ring Passing 0mm 10mm
5%, 6% and 7% and all the other test parameters were held Ability
constant while the SP dosage varied. Mixes S4, S6, S7 and S8
were prepared to study the influence of molarity of alkaline In this research, the mixes underwent slump flow, T-50, V-
solution on the workability and compressive strength of funnel, L-Box & J-Ring tests to ascertain their self-
SCGC. The different molarity of NaOH solution was setted as compacting capabilities. All those tests are in accordance with
8M, 10M, 12M and 14M respectively. All the other test EFNARC guidelines. The hardened compressive strength test
parameters were kept constant while the molarity varied. was performed on one day after curing period in accordance
with BS EN 12390-3:2002 using 2000 KN Digital
Compressive Testing Machine in the Concrete Laboratory of
E. Test Procedure
Civil Engineering Department, Universiti Teknologi
A concrete mix can only be considered as SCC if the three PETRONAS. A set of three cubes for each mix were tested for
characteristics for workability are satisfied. The three fresh compressive strength measurement.
concrete characteristics mandatory for SCC are filling ability,
passing ability and resistance to segregation. III. RESULTS AND DISCUSSION
Different test methods have been developed in attempts to
measure the three properties of SCC; however, so far no In this section, the experimental results of various fresh
single standard methods is capable of determining all the properties tested by slump flow test (slump flow diameter and
relevant workability aspects at a time so each mix design T50cm), J-ring test (J-ring Blocking step (BJ)); L-box test (ratio
should be assessed by more than one test method for the of heights at the two edges of L-box (H2/H1)); V-funnel test
different workability characteristics. Filling ability and (time taken by concrete to flow through V-funnel after 10 s
passing ability can be measured by the test methods as shown T10S); for various mix compositions are discussed. The results
of the workability tests are given in Table IV.
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A total of 8 mixtures were made to study the influence of The results indicated that SCGC with 7% SP resulted in a very
various parameters on the workability and compressive small increase in the compressive strength than SCGC with
strength. Workability is the main parameter that characterizes 6% SP. SP dosage of 6% was taken as the optimum due to the
SCC as superior workable in attaining self-consolidation and fact satisfactory performance was obtained in both fresh and
required hardened properties. All the workability tests were hardened SCGC. This phenomenon is important for the
performed as per European guide lines EFNARC 2002 for construction industry as far as economy is concerned.
SCC. The test results of the quantitative analysis and visual
observations showed that except for Mix Samples S1, S2 and
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S3, all the other concrete mix samples had the desired fresh
The first five Mixtures S1, S2, S3, S4 and S5 have identical 30
mix composition, but different superplasticizer dosages of 3%, 0 10 20 30
amount of superplasticizer added to the mix. The Fig. 1 Effect of SP dosage on compressive strength
concentration of sodium hydroxide solution was held constant
at 12M and 12% extra water by mass for all mix. These B. Molarity of Alkaline Solution
mixtures were prepared to study the effects of SP dosage on
Mixes S4, S6, S7 and S8 were prepared to study the influence
workability and compressive strength of SCGC. From Table
of NaOH solution concentration on workability and
IV, it can be seen that that Mix S5 with SP dosage of 7%
compressive strength of SCGC. All the other test parameters
shows highest compressive strength as compared to the other
were held constant while the concentration of NaOH varied.
mixes that have SP dosage of 3%, 4%, 5%, 6% and 7%. Mix
The workability results of slump, T 50 cm , V-funnel, L-Box and
samples S1, S2 and S3 failed to exhibit the required workability
J-Ring are presented in Table IV and the results showed that
property for SCC due to the lower percentage of
as the molarity of NaOH solution increases the workability of
superplasticizer. Fig. 1 shows that the maximum performance
geopolymer concrete decreases. The compressive strength
at 7% SP dosage for all ages. Also the maximum compressive
result for 1st, 3rd, 7th and 28th days of testing are shown in Fig.
strength achieved at 28 days of age, which is, 53.80MPa. SP is
6. For all days of testing, 12M NaOH solutions showed the
required in geopolymer concrete to improve workability and
highest compressive strength of 47.83, 48.52, 49.44 and
enhance hardened properties of SCGC such as microstructure
51.52Mpa respectively. It was observed that an increase in
and compressive strength. The condensation polymerization
compressive strength from 8M to 12M but decreased from
that takes place is endothermic in nature therefore supply of
12M to 14M for all days of testing.
heat is required. This process is different from OPC based
concrete as geopolymer concrete does not utilize water in its 55
Compressive Strength (MPa)
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TABLE IV
WORKABILITY AND COMPRESSIVE STRENGTH TEST RESULTS
Workability Test Results
Mix Slump T 50 cm V-funnel L-Box J-Ring Compressive Strength
Sample Flow Slump Flow time (H2/H1) Blocking
Flow Step, BJ 1-Day 3-Days 7-Days 28-Days
(mm) (sec.) (sec) Ratio (mm) (MPa) (MPa) (MPa) (MPa)
S1 625 6.5 15.5 0.84 13 40.85 41.77 42.84 44.69
S2 640 6.0 14 0.88 10 42.02 42.68 44.17 46.86
S3 665 5.0 12.5 0.9 8 44.74 45.28 46.19 48.90
S4 690 4.5 10 0.94 7 47.83 48.52 49.44 51.52
S5 710 4.0 7.0 0.96 5 51.03 51.98 52.26 53.08
S6 700 4.0 9.5 0.96 5 41.45 42.14 43.62 44.87
S7 690 4.0 10 0.95 6 45.19 46.02 47.32 49.28
S8 675 5.0 12 0.90 9 46.96 47.64 48.98 50.46
Acceptance criteria for SCC as per EFNARC [20]
Min. 650 2 6 0.8 0
Max. 800 5 12 1.0 10
Combination of NaOH and sodium silicate is the most suitable Nanocracks were identified when the concentration increased
as alkaline activator because sodium silicate contains partially further to 14M.
polymerized and dissolved silicon which can react easily,
incorporate into the reaction products and significantly
contribute to improve the characteristics of mortar [22] and
Geopolymer Paste
also enhances the process of geopolymerization process as
claimed by Xu and Deventer [23].
In normal geopolymer concrete as showed by [6], it was Interfacial Transition
evident that an activator with a 12 M of NaOH concentration
led to better performances than a 18 M of NaOH
concentration due to an excess of OH¯ concentration in the
system involved a strength decrease of the alkali cement. Aggregate
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Geopolymer Paste
Aggregate
Aggregate
Geopolymer Paste
c) 5% SP d) 6% SP
Geopolymer Paste
Well developed
microstructure at ITZ
Aggregate
e) 7% SP
Fig. 3 FESEM images of SCGC with different SP dosage
Aggregate
Aggregate
Interfacial Transition
Interfacial Transition Zone
Geopolymer Paste
Geopolymer Paste
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Aggregate
Geopolymer Paste
Well developed
microstructure at Interfacial Transition
ITZ
Geopolymer Paste
Aggregate
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