WO2014119372A1 - 基板及びそれを用いたタッチパネル部材 - Google Patents
基板及びそれを用いたタッチパネル部材 Download PDFInfo
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- WO2014119372A1 WO2014119372A1 PCT/JP2014/050683 JP2014050683W WO2014119372A1 WO 2014119372 A1 WO2014119372 A1 WO 2014119372A1 JP 2014050683 W JP2014050683 W JP 2014050683W WO 2014119372 A1 WO2014119372 A1 WO 2014119372A1
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- thin film
- acid
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- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- G06F1/16—Constructional details or arrangements
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- H—ELECTRICITY
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- H05K1/00—Printed circuits
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- H05K1/0274—Optical details, e.g. printed circuits comprising integral optical means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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Definitions
- the present invention relates to a substrate and a touch panel member using the substrate.
- Patent Documents 2 to 4 As a typical technique for reducing the pattern visibility of ITO for liquid crystal display devices, a technique has been developed in which an insulating layer thin film is formed above or below ITO to reduce interface reflection (Patent Documents 2 to 4). ). Further, as a technique for reducing the pattern visibility of ITO for a touch panel, a technique of providing a thin film of Nb 2 O 3 and SiO 2 as an undercoat layer or a topcoat layer has been developed (Patent Documents 5 and 6).
- the conventional touch panel technology can certainly reduce the ITO pattern visibility, but has a high cost load because a plurality of layers must be formed by a vacuum process.
- an object of the present invention is to provide a substrate capable of suppressing the cost or process load during production while reducing the ITO pattern visibility of the touch panel.
- the ITO thin film (I) has a thickness of 0.01 to 0.4 ⁇ m and a refractive index of 1.58 from the upper surface of the transparent base substrate.
- the substrate has a touch panel ITO having a portion where thin films are laminated in the order of an organic thin film (II) having a thickness of 0.01 to 10 ⁇ m and a silicon oxide thin film (III) having a thickness of 0.01 to 10 ⁇ m. It has been found that the problem of pattern visibility can be remarkably improved.
- the present invention has the following configuration.
- ITO thin film (I) From the top surface of the transparent base substrate, ITO thin film (I), An organic thin film (II) having a thickness of 0.01 to 0.4 ⁇ m and a refractive index of 1.58 to 1.85, A substrate having a portion where thin films are laminated in the order of a silicon oxide thin film (III) having a thickness of 0.01 to 10 ⁇ m.
- the substrate according to [1] which has a portion where a transparent adhesive thin film (IV) having a refractive index of 1.46 to 1.52 is laminated on the upper surface of the silicon oxide thin film (III).
- the organic thin film (II) contains a resin selected from the group consisting of polyimide, cardo resin, acrylic resin, polysiloxane, polybenzoxazole, phenol resin, polyamideimide, polyethersulfone, polyurethane and polyester. [1] The substrate according to any one of [3]. [5] The substrate according to any one of [1] to [4], wherein the organic thin film (II) has a carboxyl group and / or a phenolic hydroxyl group. [6] The organic thin film (II) is formed using a resin composition including a precursor selected from the group consisting of a polyimide precursor, a polyamideimide precursor, and a polybenzoxazole precursor.
- the ITO pattern visibility on the touch panel can be significantly reduced, and the durability of the touch panel can be improved because the ITO is protected by the organic thin film. Further, the substrate of the present invention can be manufactured by a method with low cost or process load.
- the combination of the organic thin film (II) and the silicon oxide thin film (III) having different film thicknesses can reduce the reflected light at the upper interface and lower interface of the ITO thin film (I) formed in the lower layer.
- the pattern visibility can be reduced.
- the organic thin film refers to a thin film containing one or more organic components.
- the film thickness of the organic thin film (II) is less than 0.01 ⁇ m or exceeds 0.4 ⁇ m, the phase is difficult to control, so that it is difficult to obtain the effect of reducing pattern visibility. If the refractive index of the organic thin film (II) is less than 1.58 or exceeds 1.85, the intensity of reflected light cannot be controlled, and the effect of reducing pattern visibility is difficult to obtain.
- the film thickness of the silicon oxide thin film (III) is 0.01 to 10 ⁇ m
- the intensity of the reflected light at the lower interface that is, the reflected light at the upper interface of the organic thin film (II)
- the base metal containing ITO thin film (I) can be protected simultaneously, the reliability of a touch panel can be improved in a touch panel use.
- the film thickness of the silicon oxide thin film (III) is less than 0.01 ⁇ m, the reflected light from the upper interface affects the pattern visibility, making it difficult to obtain the effect of reducing the pattern visibility, and further, the function of protecting the underlying metal cannot be obtained. If it exceeds 10 ⁇ m, cracks are likely to occur with slight distortion, and the reliability and appearance of the touch panel are impaired.
- refractive index refers to the refractive index of light having a wavelength of 633 nm.
- the refractive index can be measured by a prism coupler when the film thickness is 1 ⁇ m or more, and by ellipsometry when the film thickness is 1 ⁇ m or less.
- the film thickness is a sufficiently wide region (for example, FIG. 2 or FIG. 3) in which the ITO thin film (I), the organic thin film (II), and the silicon oxide thin film (III) are laminated.
- the film thickness can be measured with a stylus type step meter.
- the material of the transparent base substrate that is the base of the substrate of the present invention is not particularly limited as long as it has a function of transmitting light, but the total line transmittance per thickness of 0.1 mm (conforming to JIS K7361-1) Is preferably 80% or more, and examples thereof include glass, acrylic resin, polyester resin, polycarbonate, polyarylate, polyethersulfone, polypropylene, polyethylene, polyimide, and cycloolefin polymer.
- glass, acrylic resin, polyester resin, polycarbonate, or cycloolefin polymer is preferable from the viewpoint of transparency, and glass is more preferable from the viewpoint of heat resistance and chemical resistance.
- the glass examples include alkali glass, non-alkali glass, heat tempered glass, and chemically tempered glass, but tempered glass widely used as a cover glass for touch panels, that is, heat tempered glass or chemically tempered glass is preferable.
- Tempered glass refers to glass having a compressive stress layer formed on the surface.
- the compressive stress of the compressive stress layer is generally 400 to 2000 MPa, and the thickness of the compressive stress layer is generally 10 to 70 ⁇ m.
- acrylic resin polymethyl methacrylate is preferable.
- polyester resin polyethylene terephthalate, polyethylene naphthalate or polybutylene terephthalate is preferable.
- polycarbonate a resin obtained by polycondensation of bisphenol A and phosgene is preferable.
- a resin having an aliphatic carboxylic dianhydride and / or an aliphatic diamine as a monomer is preferable from the viewpoint of transparency.
- cycloolefin polymer for example, a polymer obtained by addition polymerization or ring-opening metathesis polymerization of cyclohexene, norbornene, or a derivative thereof is preferable.
- the substrate of the present invention has an ITO thin film (I) on the upper surface of a transparent base substrate.
- the ITO thin film is used as a transparent conductive film of a touch panel.
- a sputtering method is preferable because a thin film having low resistance can be easily obtained and the film thickness can be precisely controlled.
- the thickness of the ITO thin film (I) is preferably 1 to 200 nm.
- the silicon oxide thin film (III) has a function as a protective film that protects the touch panel from scratches, moisture, and the like, and can improve yield and reliability.
- the thickness of the organic thin film (II) is preferably 0.05 to 0.2 ⁇ m, more preferably 0.07 to 0.12 ⁇ m.
- the refractive index of the organic thin film (II) is preferably 1.60 to 1.75, more preferably 1.63 to 1.70.
- the film thickness of the silicon oxide thin film (III) is preferably 0.05 to 5 ⁇ m, more preferably 0.2 to 2 ⁇ m.
- the organic thin film (II) is preferably formed as a composite of a resin having a refractive index of 1.58 to 1.85, another resin and metal oxide particles.
- a method for forming the organic thin film (II) a method in which a resin composition is prepared and processed by a coating or printing technique is preferable because of low cost and process load.
- a whole surface coating apparatus such as spin coating, dip coating, curtain flow coating, spray coating or slit coating, or printing such as screen printing, roll coating, micro gravure coating or ink jet. Apparatus.
- Examples of the resin used for forming the organic thin film (II) include polyimide, cardo resin, acrylic resin, polysiloxane, polybenzoxazole, melamine resin, phenol resin, polyamideimide, polyethersulfone, polyurethane, and polyester.
- polyimide, cardo resin, polybenzoxazole, polyamideimide, polyethersulfone or polyurethane is preferable because the refractive index can be easily adjusted to the range of 1.58 to 1.85 even with the resin component alone, and adhesion with ITO is preferable. Since polyimide is high, polyimide, polybenzoxazole or polyamideimide is more preferable. From the viewpoint of transmittance, acrylic resin or polysiloxane is preferable.
- a resin having an alkali-soluble group such as a carboxyl group and / or a phenolic hydroxyl group is also preferable.
- the base resin of the photosensitive resin composition can be obtained, and simple pattern processing becomes possible.
- the organic thin film (II) contains a resin selected from the group consisting of polyimide, cardo resin, acrylic resin, polysiloxane, polybenzoxazole, phenol resin, polyamideimide, polyethersulfone, polyurethane and polyester. It is preferable.
- the organic thin film (II) preferably contains a resin having a carboxyl group and / or a phenolic hydroxyl group.
- the polyimide precursor When polyimide is used to form the organic thin film (II), the polyimide precursor is applied to the transparent base substrate having the ITO thin film (I), and then a polyimide thin film is formed by a dehydration ring closure reaction.
- the polyimide precursor include polyamic acid, polyamic acid ester, polyamic acid amide, and polyisoimide.
- a polyamic acid having a tetracarboxylic acid residue and a diamine residue is obtained by reacting tetracarboxylic acid or a corresponding tetracarboxylic dianhydride or tetracarboxylic diester dichloride with diamine or a corresponding diisocyanate compound or trimethylsilylated diamine.
- Polyimide can be obtained by dehydrating and ring-closing polyamic acid by heat treatment or chemical treatment with acid or base. More specifically, it may be heat-treated by adding a solvent azeotropic with water such as m-xylene, or may be heat-treated at a low temperature of 100 ° C. or less by adding a weakly acidic carboxylic acid compound.
- Examples of the ring-closing catalyst used in the above chemical treatment include a dehydrating condensing agent such as carboxylic acid anhydride or dicyclohexylcarbodiimide, or a base such as triethylamine.
- the polybenzoxazole precursor is applied to the transparent base substrate having the ITO thin film (I), and then the polybenzoxazole thin film is formed by a dehydration cyclization reaction. It is preferable from the viewpoint of storage stability of the coating liquid, solubility of the resin, and ease of introduction of alkali-soluble groups.
- the polybenzoxazole precursor include polyhydroxyamide, polyaminoamide, polyamide, and polyamideimide, and polyhydroxyamide is preferable.
- a polyhydroxyamide having a dicarboxylic acid residue and a bisaminophenol residue can be obtained by reacting bisaminophenol with dicarboxylic acid or a corresponding dicarboxylic acid chloride or dicarboxylic acid active ester.
- Polybenzoxazole can be obtained by dehydrating and ring-closing polyhydroxyamide by heat treatment or chemical treatment. More specifically, a solvent that azeotropes with water, such as m-xylene, may be added for heat treatment, or an acidic compound may be added for heat treatment at a low temperature of 200 ° C. or lower.
- the ring-closing catalyst used in the chemical treatment include phosphoric anhydride, a base, and a carbodiimide compound.
- the polyamide imide precursor When polyamide imide is used for forming the organic thin film (II), the polyamide imide precursor may be applied to the transparent base substrate having the ITO thin film (I), and then the polyamide imide thin film may be formed by a dehydration cyclization reaction. From the viewpoint of storage stability of the coating liquid, solubility of the resin, and ease of introduction of alkali-soluble groups.
- the polyamideimide precursor having a tricarboxylic acid residue and a diamine residue can be obtained by polymerizing tricarboxylic acid or a derivative thereof and a diamine or a corresponding diisocyanate compound.
- Polyamideimide can be obtained in the same manner as polyimide is obtained from a polyimide precursor.
- the organic thin film (II) is formed using a resin composition containing a precursor selected from the group consisting of a polyimide precursor, a polyamideimide precursor, and a polybenzoxazole precursor.
- a resin composition containing a precursor selected from the group consisting of a polyimide precursor, a polyamideimide precursor, and a polybenzoxazole precursor is preferred.
- An organic thin film (II) is formed by forming an organic thin film (II) using a resin composition containing a precursor selected from the group consisting of a polyimide precursor, a polyamideimide precursor and a polybenzoxazole precursor.
- a resin selected from the group consisting of polyimide, cardo resin, acrylic resin, polysiloxane, polybenzoxazole, phenol resin, polyamideimide, polyethersulfone, polyurethane, and polyester can be efficiently contained.
- the polyimide, polyimide precursor, polybenzoxazole, polybenzoxazole precursor, polyamideimide or polyamideimide precursor used for forming the organic thin film (II) is selected from the following general formulas (1) to (4) It is preferable to have a structural unit represented by the above formula. Moreover, you may contain 2 or more types of resin which has these structural units, and you may copolymerize 2 or more types of structural units.
- the polyimide, polyimide precursor, polybenzoxazole, polybenzoxazole precursor, polyamideimide or polyamideimide precursor used for forming the organic thin film (II) is one or more selected from the general formulas (1) to (4)
- the structural unit represented by the formula is preferably 50 mol% or more, more preferably 70 mol% or more, and still more preferably 90 mol% or more in the structural unit of the resin.
- a plurality of R 1 , R 2 and R 8 may be the same or different and each represents a divalent to octavalent organic group having 2 or more carbon atoms.
- a plurality of R 7 represent 4- to 8-valent organic groups having 2 or more carbon atoms.
- a plurality of R 3 and R 4 may be the same or different and each represents a phenolic hydroxyl group or a carboxyl group or a group in which they are alkylated.
- the plurality of R 5 , R 6 , R 9 and R 10 may be the same or different and are selected from a hydrogen atom, a phenolic hydroxyl group, a sulfonic acid group, a thiol group, and a monovalent organic group having 1 to 20 carbon atoms. It is a group.
- Y represents a terminal group.
- n is in the range of 10 to 10,000
- r, s and q are integers of 0 to 6
- p, m and l are integers of 0 to 4, respectively.
- R 1 (R 3 ) m (R 5 ) r (CO) 2 represents a di-, tri- or tetra-carboxylic acid residue
- R 7 (R 9 ) p (CO) 4 represents a tetracarboxylic acid residue (hereinafter collectively referred to as “acid residue”).
- these acid residues can be included in a structural unit by using the acid component corresponding to these acid residues at the time of superposition
- an acid component such as R 1 (R 3 ) m (R 5 ) r (COOH) 2 or R 7 (R 9 ) p (COOH) 4 during polymerization
- Acid residues such as r (CO) 2 or R 7 (R 9 ) p (CO) 4 can be included in the structural unit.
- Examples of the acid component constituting R 1 (R 3 ) m (R 5 ) r (COOH) 2 and R 7 (R 9 ) p (COOH) 4 include terephthalic acid, isophthalic acid, diphenyl ether dicarboxylic acid, bis ( Carboxyphenyl) hexafluoropropane, biphenyl dicarboxylic acid, dicarboxylic acid such as benzophenone dicarboxylic acid or triphenyl dicarboxylic acid, trimellitic acid, trimesic acid, tricarboxylic acid such as diphenyl ether tricarboxylic acid or biphenyl tricarboxylic acid, or pyromellitic acid, 3, 3 ', 4,4'-biphenyltetracarboxylic acid, 2,3,3', 4'-biphenyltetracarboxylic acid, 2,2 ', 3,3'-biphenyltetracarboxylic acid,
- Heptanetetracarboxylic acid bicyclo [3.3.1. ] Tetracarboxylic acid, bicyclo [3.1.1. ] Hept-2-enetetracarboxylic acid, bicyclo [2.2.2. ] Aliphatic tetracarboxylic acid such as octanetetracarboxylic acid or adamantanetetracarboxylic acid.
- the preferred structure of the acid residue includes, for example, the following structures, or 1 to 4 hydrogen atoms in these structures: an alkyl group having 1 to 20 carbon atoms, a fluoroalkyl group, an alkoxyl group, an ester group, a nitro group, And a structure substituted with a group, a cyano group, a fluorine atom or a chlorine atom.
- acids can be used as they are or as acid anhydrides, acid chlorides or active esters.
- J is a direct bond, —COO—, —CONH—, —CH 2 —, —C 2 H 4 —, —O—, —C 3 H 6 —, —SO 2 —, —S—, —Si ( CH 3 ) 2 —, —O—Si (CH 3 ) 2 —O—, —C 6 H 4 —, —C 6 H 4 —O—C 6 H 4 —, —C 6 H 4 —C 3 H 6 —C 6 H 4 — or —C 6 H 4 —C 3 F 6 —C 6 H 4 — is shown.
- silicon atom-containing tetracarboxylic acid such as dimethylsilanediphthalic acid or 1,3-bis (phthalic acid) tetramethyldisiloxane
- adhesion to a transparent substrate oxygen plasma used for cleaning, Resistance to UV ozone treatment can be increased.
- silicon atom-containing dicarboxylic acids or tetracarboxylic acids are preferably used in an amount of 1 to 30 mol% of the total acid components.
- R 2 (R 4 ) 1 (R 6 ) s (N—) 2 and R 8 (R 10 ) q (N—) 2 are diamine residues or bisaminophenol residues.
- a group hereinafter collectively referred to as “amine residue”).
- these amine residues can be included in a structural unit by using the diamine component or bisaminophenol component corresponding to these amine residues at the time of superposition
- a diamine component or bisaminophenol component such as R 2 (R 4 ) 1 (R 6 ) s (NH 2 ) 2 or R 8 (R 10 ) q (NH 2 ) 2 during polymerization
- R 2 ( Amine units such as R 4 ) 1 (R 6 ) s (N—) 2 and R 8 (R 10 ) q (N—) 2 can be included in the structural unit.
- Diamine component and bisaminophenol component constituting R 2 (R 4 ) 1 (R 6 ) s (NH 2 ) 2 and R 8 (R 10 ) q (NH 2 ) 2 ”)
- diamine component bis (3-amino-4-hydroxyphenyl) hexafluoropropane, bis (3-amino-4-hydroxyphenyl) sulfone, bis (3-amino-4-hydroxyphenyl) propane, bis (3-amino-4-hydroxyphenyl) methylene, bis (3-amino-4-hydroxyphenyl) ether, bis (3-amino-4-hydroxy) biphenyl, bis (3-amino-4-hydroxyphenyl) fluorene, etc.
- Carboxyl group-containing diamines such as diaminodiphenyl ether, sulfonic acid-containing diamines such as 3-sulfonic acid-4,4′-diaminodiphenyl ether, or dithiohydroxyphenylene diamine, 3,4′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, 3 , 4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 3,4'-diaminodiphenylsulfide, 4,4'-diaminodiphenyl Sulfide, 1,4-bis (4-aminophenoxy) benzen
- these diamines include one or more alkyl groups having 1 to 10 carbon atoms such as a methyl group or an ethyl group, fluoroalkyl groups having 1 to 10 carbon atoms such as a trifluoromethyl group, one or more such as F, Cl, Br or I. It may be substituted with a group. In applications where heat resistance is required, it is preferable to use an aromatic diamine in an amount of 50 mol% or more of the total diamine component.
- the following structures or 1 to 4 hydrogen atoms in these structures are substituted with an alkyl group having 1 to 20 carbon atoms, a fluoroalkyl group, an alkoxyl group, an ester group, a nitro group, And a structure substituted with a group, a cyano group, a fluorine atom or a chlorine atom.
- diamines can be used as they are or as the corresponding diisocyanate compounds or trimethylsilylated diamines.
- J is a direct bond, —COO—, —CONH—, —CH 2 —, —C 2 H 4 —, —O—, —C 3 H 6 —, —SO 2 —, —S—, —Si ( CH 3 ) 2 —, —O—Si (CH 3 ) 2 —O—, —C 6 H 4 —, —C 6 H 4 —O—C 6 H 4 —, —C 6 H 4 —C 3 H 6 —C 6 H 4 — or —C 6 H 4 —C 3 F 6 —C 6 H 4 — is shown.
- a silicon atom-containing diamine such as 1,3-bis (3-aminopropyl) tetramethyldisiloxane or 1,3-bis (4-anilino) tetramethyldisiloxane
- a transparent base substrate It is possible to increase the adhesion to the substrate and the resistance to oxygen plasma and UV ozone treatment used for cleaning and the like.
- These silicon atom-containing diamines are preferably used in an amount of 1 to 30 mol% of the total diamine component.
- the main chain end is end-capped such as a monoamine, acid anhydride, monocarboxylic acid, monoacid chloride compound or monoactive ester compound. It is preferable to seal with a stopper.
- the introduction ratio of the monoamine used as the terminal blocking agent is preferably from 0.1 to 60 mol%, more preferably from 5 to 50 mol%, based on the total amine component.
- the introduction ratio of the acid anhydride, monocarboxylic acid, monoacid chloride compound or monoactive ester compound used as the end-capping agent is preferably 0.1 to 100 mol%, more preferably 5 to 90 mol% with respect to the diamine component. .
- Monoamines include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1- Hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-amino Naphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-amino Benzoic acid, 3-aminobenzoic acid 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminos
- Examples of the acid anhydride, monocarboxylic acid, monoacid chloride compound or monoactive ester compound include acid anhydrides such as phthalic anhydride, maleic anhydride, nadic anhydride, cyclohexanedicarboxylic anhydride or 3-hydroxyphthalic anhydride.
- the end-capping agent introduced into the resin can be obtained, for example, by dissolving the resin into which the end-capping agent is introduced in an acidic solution and decomposing it into an amine component and an acid component, which are constituent units of the resin, and then performing gas chromatography. It can be easily detected by (GC) or NMR measurement. It can also be easily detected by detecting the resin into which the end-capping agent has been introduced by pyrolysis gas chromatograph (PGC), infrared spectrum or 13 CNMR spectrum measurement.
- PPC pyrolysis gas chromatograph
- the weight average molecular weight (hereinafter, “Mw”) of polyimide, polyimide precursor, polybenzoxazole, polybenzoxazole precursor, polyamideimide or polyamideimide precursor used for forming the organic thin film (II) is gel permeation chromatography. It is preferably 5000 to 200000 in terms of polystyrene measured by graphy (hereinafter referred to as “GPC”). By setting Mw within the above range, coating characteristics and solubility in a developing solution when forming a pattern are improved.
- the cardo resin used for forming the organic thin film (II) a cured product of an epoxy compound or an acrylic compound having a cardo structure or a polyester compound having a cardo structure is preferable.
- the epoxy compound having a cardo structure include 9,9-bis (4-glycidyloxyphenyl) fluorene or 9,9-bis [4- (2-glycidyloxyethoxy) phenyl] fluorene.
- acrylic compound having a cardo structure examples include 9,9-bis [4- (2-acryloyloxyethoxy) phenyl] fluorene, 9,9-bis [4- (2-methacryloyloxyethoxy) phenyl] fluorene, 9 , 9-bis [4- (3-acryloyloxy-2-hydroxypropoxy) phenyl] fluorene or 9,9-bis [4- (2- (3-acryloyloxy-2-hydroxypropoxy) ethoxy) phenyl] fluorene Can be mentioned.
- Examples of the polyethersulfone used for forming the organic thin film (II) include “Sumika Excel PES 3600P”, “Sumika Excel PES 4100P”, and “Sumika Excel PES 4800P” (all manufactured by Sumitomo Chemical).
- the phenol resin used for forming the organic thin film (II) can be obtained, for example, by reacting a phenol compound and an aldehyde compound in the presence of an alkaline catalyst and then alkoxylating a methylol group in a conventional manner under acidic conditions. it can.
- Phenol compounds include phenol, p-cresol, m-cresol, o-cresol, 2,3-dimethylphenol, 2,4-dimethylphenol, 2,5-dimethylphenol, 2,6-dimethylphenol, 3,4 -Dimethylphenol or 3,5-dimethylphenol is preferred.
- aldehyde compound examples include formalin, paraformaldehyde, acetaldehyde, benzaldehyde, hydroxybenzaldehyde, and chloroacetaldehyde, but two or more of these may be used.
- the polyurethane used for forming the organic thin film (II) is preferably one obtained by the reaction of a polyfunctional isocyanate and a polyol.
- the polyfunctional isocyanate include hexamethylene diisocyanate, 1,3-bis (isocyanatemethyl) benzene, 1,3-bis (isocyanatemethyl) cyclohexane, norbornene diisocyanate, naphthalene-1,5-disocyanate, and diphenylmethane-4,4.
- polyol examples include ethylene glycol, propylene glycol, pentaerythritol, dipentaerythritol, 1,4-bis (2-hydroxyethoxy) benzene, 1-diisocyanate and toluene-2,4-diisocyanate.
- 3-bis (2-hydroxyethoxy) benzene, 4,4′-bis (2-hydroxyethoxy) biphenyl, 2,2-bis (4- (2-hydroxyethoxy) phenyl) propane or bis (4 (2-hydroxyethoxy) phenyl) but methane may be used two or more of these.
- Examples of the melamine resin used for forming the organic thin film (II) include a resin obtained by a reaction between melamine and formaldehyde.
- the polyester used for forming the organic thin film (II) is obtained through, for example, a polyaddition reaction between a polyfunctional epoxy compound and a polyvalent carboxylic acid compound or a polyaddition reaction between a polyol compound and a dianhydride. Is preferable because it is easy to synthesize and has few side reactions.
- a polyol compound since it is easy to introduce a radical polymerizable group and an aromatic ring, those obtained by a reaction between a polyfunctional epoxy compound and a radical polymerizable group-containing monobasic acid compound are preferable.
- a polyfunctional epoxy compound is added in an amount of 1.01 to 2 equivalents relative to the polyvalent carboxylic acid compound for polymerization, and then a radical polymerizable group-containing monobasic acid compound is added to the terminal epoxy site, Examples include a method of adding an acid anhydride to the hydroxyl group to be generated.
- Examples of a method of undergoing a polyaddition reaction between a polyol compound and a dianhydride include, for example, polymerizing a polyol compound and a dianhydride in an arbitrary ratio in the presence of a catalyst, and then forming a part of the generated carboxyl group.
- the method of adding a radically polymerizable group containing epoxy compound is mentioned.
- a polyol compound has a radically polymerizable group, it does not need to add a radically polymerizable group containing epoxy compound.
- Examples of the catalyst used for the polyaddition reaction and the addition reaction include ammonium catalysts such as tetrabutylammonium acetate, amino catalysts such as 2,4,6-tris (dimethylaminomethyl) phenol or dimethylbenzylamine, and triphenylphosphine. And a phosphorus catalyst such as acetylacetonate chromium or chromium chloride.
- ammonium catalysts such as tetrabutylammonium acetate
- amino catalysts such as 2,4,6-tris (dimethylaminomethyl) phenol or dimethylbenzylamine
- triphenylphosphine triphenylphosphine
- a phosphorus catalyst such as acetylacetonate chromium or chromium chloride.
- the polyfunctional epoxy compound is preferably a compound represented by the following general formula (5) in order to adjust the refractive index of a cured film or the like and improve chemical resistance.
- R 11 and R 12 each independently represent hydrogen, an alkyl or cycloalkyl group having 1 to 12 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a group in which they are substituted, or R 11 And R 12 together represent a cycloalkyl group having 2 to 12 carbon atoms, an aromatic ring having 5 to 12 carbon atoms, or a group in which they are substituted, R 13 and R 14 each independently represent hydrogen, A C 2-12 alkyl group, a C 6-20 aryl group, or a group in which they are substituted, m and l each independently represents an integer of 0-10.
- R 11 , R 12 , R 13 and R 14 are, for example, a methyl group, an ethyl group, a propyl group, a cyclopentyl group, a cyclohexyl group, a phenyl group, a naphthyl group, an o-tolyl group or a biphenyl group, or a substituent shown below. Is mentioned.
- R 11 and R 12 may form a cyclic structure, but the cyclic structure is preferably a 5- to 7-membered ring. Specific examples of the case where R 11 and R 12 form a cyclic structure include the following substituents.
- Examples of the polyfunctional epoxy compound include the following compounds.
- polyvalent carboxylic acid compound examples include succinic acid, maleic acid, fumaric acid, itaconic acid, phthalic acid, terephthalic acid, isophthalic acid, trimellitic acid, pyromellitic acid, 2,2′-biphenyldicarboxylic acid or 4, 4'-biphenyldicarboxylic acid is exemplified, but phthalic acid, terephthalic acid, isophthalic acid, trimellitic acid, pyromellitic acid, 2,2'-biphenyldicarboxylic acid are used to improve chemical resistance and insulation properties of cured films and the like. Acid or 4,4′-biphenyldicarboxylic acid is preferred.
- polyol compound examples include aliphatic alcohol compounds such as ethylene glycol, propylene glycol, butylene glycol, glycerin, trimethylolpropane and pentaerythritol, 9,9-bis [4- (2-hydroxyethoxy) phenyl] fluorene, A compound obtained by reaction of a functional epoxy compound and a radical polymerizable group-containing monobasic acid compound or a compound obtained by reaction of a bisphenol compound represented by the following general formula (6) and a radical polymerizable group-containing epoxy compound, etc.
- an aromatic alcohol compound is mentioned, an aromatic alcohol compound is preferable.
- R ⁇ 11 >, R ⁇ 12> , R ⁇ 13> and R ⁇ 14 > in General formula (6) are the same as General formula (5).
- dianhydride examples include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic acid Dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, 2,2 ′, 3 3'-benzophenonetetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropane dianhydride, 2,2-bis (2,3-dicarboxyphenyl) hexafluoro Propandioic anhydride, 1,1-bis (3,4-dicarboxyphenyl) ethanedioic anhydride, 1,1-bis (2,3-dicarboxyphenyl) e
- Heptanetetracarboxylic dianhydride bicyclo [3.3.1. ] Tetracarboxylic dianhydride, bicyclo [3.1.1. ] Hept-2-enetetracarboxylic dianhydride, bicyclo [2.2.2. ]
- Aliphatic tetracarboxylic dianhydrides such as octane tetracarboxylic dianhydride or adamantane tetracarboxylic dianhydride may be mentioned. In order to improve chemical resistance and insulation properties of cured films, etc.
- Is pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride, 2 ′, 3,3′-biphenyltetracarboxylic dianhydride is preferred, and in order to improve the transparency of the cured film, cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclo Pentanetetracarboxylic dianhydride or cyclohexanetetracarboxylic dianhydride is preferred.
- Examples of the radically polymerizable group-containing monobasic acid compound include (meth) acrylic acid, succinic acid mono (2- (meth) acryloyloxyethyl), phthalic acid mono (2- (meth) acryloyloxyethyl), tetrahydrophthal Examples include acid mono (2- (meth) acryloyloxyethyl) or p-hydroxystyrene.
- radical polymerizable group-containing epoxy compound examples include glycidyl (meth) acrylate, ⁇ -ethylglycidyl (meth) acrylate, ⁇ -n-propyl glycidyl (meth) acrylate, and ⁇ -n- (meth) acrylate.
- acid anhydrides examples include succinic acid anhydride, maleic acid anhydride, itaconic acid anhydride, phthalic acid anhydride, trimellitic acid anhydride, pyromellitic acid monoanhydride, and 2,3-biphenyldicarboxylic acid anhydride. 3,4-biphenyldicarboxylic anhydride, hexahydrophthalic anhydride, glutaric anhydride, 3-methylphthalic anhydride, norbornene dicarboxylic anhydride, cyclohexene dicarboxylic anhydride or 3-trimethoxysilylpropyl succinic acid Anhydrides are mentioned.
- the acrylic resin used for forming the organic thin film (II) a carboxyl group-containing acrylic resin is preferable from the viewpoint of pattern processability, and at least a part of the ethylenically unsaturated double bond group is introduced. It is preferable in terms of film hardness.
- a method for synthesizing the acrylic resin radical polymerization of a (meth) acrylic compound is exemplified.
- the (meth) acrylic compound include a carboxyl group and / or an acid anhydride group-containing (meth) acrylic compound or other (meth) acrylic acid ester.
- radical polymerization catalyst an azo compound such as azobisisobutyronitrile or an organic peroxide such as benzoyl peroxide is generally used.
- the conditions for radical polymerization may be set as appropriate.
- a carboxyl group and / or an acid anhydride group-containing (meth) acrylic compound, other (meth) acrylic acid ester and a radical polymerization catalyst are added, and bubbling or reduced pressure is added. It is preferable to carry out the reaction at 60 to 110 ° C. for 30 to 300 minutes after sufficiently purging the inside of the reaction vessel with nitrogen by degassing or the like.
- an acid anhydride group-containing (meth) acrylic compound When used, it is preferable to add a theoretical amount of water and react at 30 to 60 ° C. for 30 to 60 minutes. Moreover, you may use chain transfer agents, such as a thiol compound, as needed.
- Examples of (meth) acrylic compounds used in the synthesis of acrylic resins include (meth) acrylic acid, (meth) acrylic anhydride, itaconic acid, itaconic anhydride, succinic acid mono (2-acryloyloxyethyl), phthalate Acid mono (2-acryloyloxyethyl), tetrahydrophthalate mono (2-acryloyloxyethyl), methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, cyclopropyl (meth) acrylate , (Meth) acrylic acid cyclopentyl, (meth) acrylic acid cyclohexyl, (meth) acrylic acid cyclohexenyl, (meth) acrylic acid 4-methoxycyclohexyl, (meth) acrylic acid 2-cyclopropyloxycarbonylethyl, (meth) acrylic Acid 2-cyclopentyloxycarbo Ruethyl, 2-
- (Meth) acrylic acid is more preferable, and isobonyl (meth) acrylate, tricyclodecanyl (meth) acrylate or dicyclopentenyl (meth) acrylate is more preferable from the viewpoint of heat resistance.
- the acrylic resin may be a copolymer of a (meth) acrylic compound and other unsaturated double bond-containing monomer.
- unsaturated double bond-containing monomers include, for example, styrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, ⁇ -methylstyrene, p-hydroxystyrene, maleic anhydride, norbornene, norbornene dicarboxylic acid , Norbornene dicarboxylic acid anhydride, cyclohexene, butyl vinyl ether, butyl allyl ether, 2-hydroxyethyl vinyl ether, 2-hydroxyethyl allyl ether, cyclohexane vinyl ether, cyclohexane allyl ether, 4-hydroxybutyl vinyl ether, 4-hydroxybutyl allyl ether, allyl Glycidyl ether, vinyl glycidyl ether,
- an acrylic resin having an ethylenically unsaturated bond a carboxyl group and / or an acid anhydride group-containing (meth) acrylic compound, (meth) acrylic acid ester and / or other unsaturated double bond-containing monomer was radically polymerized. Thereafter, those obtained by addition reaction of an epoxy compound having an ethylenically unsaturated double bond group are preferred.
- the catalyst used for the addition reaction include amino catalysts such as dimethylaniline, 2,4,6-tris (dimethylaminomethyl) phenol or dimethylbenzylamine, tin (II) 2-ethylhexanoate or dibutyltin laurate, etc.
- tin catalysts such as titanium (IV) 2-ethylhexanoate, phosphorus catalysts such as triphenylphosphine, and chromium catalysts such as acetylacetonate chromium and chromium chloride.
- Examples of the epoxy compound having an ethylenically unsaturated double bond group include glycidyl (meth) acrylate, ⁇ -ethylglycidyl (meth) acrylate, ⁇ -n-propylglycidyl (meth) acrylate, and (meth) acrylic.
- the Mw of the acrylic resin used for forming the organic thin film (II) is preferably 2000 to 200000 in terms of polystyrene measured by GPC. By setting Mw within the above range, coating characteristics and solubility in a developing solution when forming a pattern are improved.
- the polysiloxane used for forming the organic thin film (II) preferably has a phenyl group or a naphthyl group from the viewpoint of storage stability of the coating liquid, and has an epoxy group or an amino group from the viewpoint of chemical resistance.
- Those having a (meth) acrylic group or vinyl group are preferable from the viewpoint of curability, and those having a carboxyl group or a phenolic hydroxyl group are preferable from the viewpoint of pattern processability.
- a method for synthesizing polysiloxane a method of hydrolytic condensation of an organosilane compound is common.
- organosilane compound used for the synthesis of polysiloxane examples include methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, hexyltrimethoxysilane, octadecyltrimethoxysilane, octadecyltriethoxysilane, and phenyl.
- the hydrolysis reaction conditions of the organosilane compound may be appropriately set. For example, after adding an acid catalyst and water to the organosilane compound in a solvent over 1 to 180 minutes, the reaction is performed at room temperature to 110 ° C. for 1 to 180 minutes. It is preferable to make it. By performing the hydrolysis reaction under such conditions, a rapid reaction can be suppressed.
- the reaction temperature is preferably 30 to 105 ° C.
- the hydrolysis reaction is preferably performed in the presence of an acid catalyst.
- the acid catalyst an acidic aqueous solution containing formic acid, acetic acid or phosphoric acid is preferable.
- the content of these acid catalysts is preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the total organosilane compound used during the hydrolysis reaction. By making content of an acid catalyst into the said range, it can control easily so that a hydrolysis reaction may progress sufficiently and necessary.
- As conditions for the condensation reaction it is preferable to obtain a silanol compound by hydrolysis of an organosilane compound, and then heat the reaction solution as it is at 50 ° C. to the boiling point of the solvent for 1 to 100 hours. In order to increase the degree of polymerization of the polysiloxane, reheating or a base catalyst may be added.
- an appropriate amount of the produced alcohol or the like may be distilled and removed by heating and / or decompression as necessary, and an optional solvent may be added thereafter.
- the Mw of the polysiloxane used for forming the organic thin film (II) is preferably 1000 to 100,000 in terms of polystyrene measured by GPC. By setting Mw within the above range, coating characteristics and solubility in a developing solution when forming a pattern are improved.
- the organic thin film (II) preferably contains metal oxide particles.
- the refractive index of the organic thin film (II) can be adjusted to a desired range.
- the number average particle diameter of the metal oxide particles is preferably 1 to 200 nm, and more preferably 1 to 70 nm in order to obtain a cured film having a high transmittance.
- the number average particle diameter of the metal oxide particles can be measured with a transmission electron microscope.
- the metal oxide particles those having a high refractive index by themselves are preferable, and more specifically, titanium oxide particles such as titanium oxide particles and barium titanate particles, or zirconium oxide particles such as zirconium oxide particles are preferable. .
- the metal oxide particles can be pulverized or dispersed using a disperser such as a bead mill by procuring appropriate nanoparticle powder.
- a disperser such as a bead mill by procuring appropriate nanoparticle powder.
- commercially available nanoparticle powders include T-BTO-020RF (barium titanate; manufactured by Toda Kogyo Co., Ltd.), UEP-100 (zirconium oxide; manufactured by Daiichi Rare Element Chemical Co., Ltd.) or STR-100N. (Titanium oxide; manufactured by Sakai Chemical Industry Co., Ltd.). It can also be procured as a dispersion.
- silicon oxide-titanium oxide particles examples include “OPTRAIK” (registered trademark) TR-502, “OPTRAIK” TR-503, “OPTRAIK” TR-504, “OPTRAIK” TR-513, “OPTRAIK” “TR-520", “Optlake” TR-527, “Optlake” TR-528, “Optlake” TR-529, “Optlake” TR-544 or “Optlake” TR-550 Kogyo Co., Ltd.).
- the content of the metal oxide particles is generally about 1 to 75 wt% in the solid content of the resin composition.
- the solid content concentration of the resin composition used for forming the organic thin film (II) is preferably 0.1 to 10 wt% because the film thickness can be easily controlled.
- the resin composition forming the organic thin film (II) may be a photosensitive resin composition, or may be either a positive type or a negative type.
- a quinonediazide compound is preferable as a component imparting photosensitivity.
- a mixture of a quinonediazide compound and an alkali-soluble resin forms a positive type by exposure and alkali development.
- the quinonediazide compound a compound in which naphthoquinonediazidesulfonic acid is ester-bonded to a compound having a phenolic hydroxyl group is preferable. The compound which has a substituent represented by these is used.
- R 15 to R 17 may be the same or different and each represents an alkyl group having 1 to 10 carbon atoms, a carboxyl group, a phenyl group or a substituted phenyl group, or R 15 and R 16 , R 15 And R 17 may form a ring with R 16 and R 17 .
- R 15 to R 17 may be the same or different and each is a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms, a carboxyl group, a phenyl group, or a substituted phenyl group. Indicates one of the following. Examples of the alkyl group include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-hexyl group, cyclohexyl group, n-heptyl group, and n-octyl group.
- R 15 and R 16 , and R 15 and R 17 by R 16 and R 17 include a cyclopentane ring, a cyclohexane ring, an adamantane ring, and a fluorene ring.
- the quinonediazide compound can be synthesized by a known esterification reaction between a compound having a phenolic hydroxyl group and naphthoquinonediazidesulfonic acid chloride.
- Examples of the compound having a phenolic hydroxyl group include the following compounds (manufactured by Honshu Chemical Industry Co., Ltd.).
- a 4-naphthoquinone diazide sulfonic acid ester compound or a 5-naphthoquinone diazide sulfonic acid ester compound depending on the wavelength to be exposed.
- a mixture of 4-naphthoquinone diazide sulfonic acid ester compound and 5-naphthoquinone diazide sulfonic acid ester compound may be used.
- the molecular weight of the naphthoquinone diazide compound is preferably 300 to 1500, and more preferably 350 to 1200. If the molecular weight of the naphthoquinone diazide compound is greater than 1500, pattern formation may not be possible with an addition amount of 4 to 10 wt%. On the other hand, when the molecular weight of the naphthoquinone diazide compound is less than 300, the colorless transparency may be lowered.
- the photosensitive resin composition is a negative type
- a photopolymerization initiator and a polyfunctional monomer are preferable as the component imparting photosensitivity.
- the photopolymerization initiator that is a component imparting photosensitivity is preferably one that decomposes and / or reacts with light (including ultraviolet rays and electron beams) to generate radicals.
- Examples of the photopolymerization initiator that decomposes and / or reacts with light to generate radicals include 2-methyl- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-dimethylamino- 2- (4-Methylbenzyl) -1- (4-morpholin-4-yl-phenyl) -butan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone -1,2,4,6-trimethylbenzoylphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (2,6-dimethoxybenzoyl)-(2,4,4-trimethyl Pentyl)
- ⁇ -aminoalkylphenone compounds acylphosphine oxide compounds, oxime ester compounds, benzophenone compounds having amino groups, or benzoic acid ester compounds having amino groups are preferred.
- Examples of the ⁇ -aminoalkylphenone compound include 2-methyl- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-dimethylamino-2- (4-methylbenzyl) -1- (4-morpholin-4-yl-phenyl) -butan-1-one or 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1.
- acylphosphine oxide compound examples include 2,4,6-trimethylbenzoylphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, or bis (2,6-dimethoxybenzoyl)-(2 , 4,4-trimethylpentyl) -phosphine oxide.
- oxime ester compounds include 1-phenyl-1,2-propanedione-2- (o-ethoxycarbonyl) oxime, 1,2-octanedione, 1- [4- (phenylthio) -2- (O— Benzoyloxime)], 1-phenyl-1,2-butadion-2- (o-methoxycarbonyl) oxime, 1,3-diphenylpropanetrione-2- (o-ethoxycarbonyl) oxime or ethanone, 1- [9- And ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (0-acetyloxime).
- benzophenone compound having an amino group examples include 4,4-bis (dimethylamino) benzophenone and 4,4-bis (diethylamino) benzophenone.
- benzoic acid ester compound having an amino group examples include ethyl p-dimethylaminobenzoate, 2-ethylhexyl-p-dimethylaminobenzoate, and ethyl p-diethylaminobenzoate.
- polyfunctional monomer that is a component imparting photosensitivity examples include diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, and trimethylol.
- Dimethylol-tricyclodecane diacrylate, dimethylol-tricyclodecane dimethacrylate, ethoxylated bisphenol A diacrylate or 9,9-bis [4- (2-acryloyloxyethoxy) Phenyl] fluorene are preferred.
- polyfunctional monomers include, for example, epoxy (meth) acrylates obtained by reacting polyfunctional epoxy compounds with (meth) acrylic acid.
- examples of the polyfunctional epoxy compound include the following compounds.
- Examples of the method for forming the silicon oxide thin film (III) of the present invention include dry process methods such as sputtering, vacuum deposition (electron beam method), ion plating (IP method), and CVD (chemical vapor deposition). Or wet process methods, such as SOG (Spin on Glass), are mentioned. Among these, the CVD method is preferable because a thin film with few defects can be formed at a relatively low temperature.
- a transparent adhesive thin film (IV) having a refractive index of 1.46 to 1.52 is preferably laminated on the upper surface of the silicon oxide thin film (III) (FIG. 3).
- the substrate of the present invention is a substrate having a portion where the transparent adhesive thin film (IV) having a refractive index of 1.46 to 1.52 is laminated on the upper surface of the silicon oxide thin film (III). preferable. Since the refractive index of the transparent adhesive thin film (IV) is 1.46 to 1.52, the reflection of light on the upper surface of the silicon oxide thin film (III) can be controlled, and the ITO pattern visibility can be further reduced. Can do.
- the transparent adhesive thin film (IV) makes it difficult to break the substrate and at the same time allows bonding with another substrate.
- the transparent adhesive thin film (IV) refers to a thin film formed with a transparent adhesive.
- the transparent adhesive refers to a material that transmits light and has adhesiveness.
- the film thickness of the transparent adhesive thin film (IV) is preferably 1 to 200 ⁇ m from the viewpoint of adhesiveness and transparency.
- Adhesive strength of a transparent adhesive (adhesive strength measured in accordance with JIS Z0237 (2000)), the adhesive strength is obtained by pressing a sample having a thickness of 0.05 mm and a width of 25 mm to a glass plate, and 90 ° direction , Measured at 200 mm / min) is preferably 3 to 100 N / 25 mm.
- the transmittance of the transparent adhesive is preferably 90% or more in terms of the total line transmittance (according to JIS K7361-1) per 1 ⁇ m thickness from the viewpoint of the appearance of the touch panel.
- thermosetting transparent adhesive examples include a thermosetting adhesive and a UV curable adhesive.
- thermosetting transparent adhesive having a refractive index of 1.46 to 1.52 examples include an alkyl (meth) acrylate having 1 to 20 carbon atoms, a (meth) acrylate having a hydroxyl group and / or a carboxyl group (meta )
- UV curable transparent adhesive having a refractive index of 1.46 to 1.52 examples include, as a main component, a monofunctional or polyfunctional (meth) acrylate monomer and / or oligomer, and a photopolymerization initiator, A UV curable pressure sensitive adhesive may be mentioned.
- OCA Optical Cler Adhesive
- OCR Optical Cler Adhesive Resin
- UV curable type used for bonding various substrates together.
- the common name of the pressure-sensitive adhesive can be used.
- a transparent adhesive thin film (IV) formed from the above transparent adhesives the adhesive which commercial multifunctional films, such as a scattering prevention film, comprise can be used.
- Examples of commercially available OCA materials that can form the transparent adhesive thin film (IV) include 8171CL, 8172CL, 8146-1 or 8146-2 (all manufactured by Sumitomo 3M Limited), CS9622T, CS9621T, or CS9070. (All manufactured by Nitto Denko Corporation), TE-9000, TE-7000, TE-8500 or DA-5000H (Hitachi Chemical Co., Ltd.) or MO-3010 or MO-T010 (all of which are Lintec Corporation) )).
- Examples of commercially available OCR materials that can form a transparent adhesive thin film (IV) include XV-SV-B1 or XV-7811 (both manufactured by Panasonic Corporation), UVP-1003, UVP-1100, UVP-7100 or UVP-7000 (both manufactured by Toagosei Co., Ltd.).
- Examples of commercially available multifunctional films with a transparent adhesive that can be made into a transparent adhesive thin film (IV) include, for example, HA-110, HA-115, HA-116, or HA-, which are widely used as anti-scattering films. 203 (all manufactured by Lintec Corporation) or HC1100F-BP or HC2120F-BP (all manufactured by DIC Corporation).
- a substrate having a portion in which thin films are laminated in the order of an ITO thin film (I), an organic thin film (II), and a silicon oxide thin film (III) from the top surface of the transparent base substrate is a substrate.
- the ITO thin film (I), the organic thin film (II), and the silicon oxide thin film (III) in that order are the substrates on which the thin films are laminated. That is, such a region only needs to exist in a part of the substrate (cross section).
- a substrate having a portion in which a transparent adhesive thin film (IV) having a refractive index of 1.46 to 1.52 is laminated on the upper surface of a silicon oxide thin film (III) is an ITO in a cross section of the substrate.
- the thin film (I), the organic thin film (II), the silicon oxide thin film (III), and the transparent adhesive thin film (IV) are ordered in that order. Such a region may be present even in a part of the substrate (cross section).
- substrate of this invention has the site
- substrate of the structure of FIG. 2 can function as a capacitive touch panel.
- the substrate of the present invention includes, for example, touch panels such as a resistive touch panel and a capacitive touch panel, and a TFT substrate. It is preferable to use the substrate of the present invention for a capacitive touch panel, It is more preferable to use the integrated capacitive touch panel. Since the touch panel produced by the substrate of the present invention has low visibility of the ITO pattern, the appearance of the terminal can be improved.
- Synthesis Example 2 Synthesis of Polyimide (P1) 16.5 g (0.045 mol) of BAHF was dissolved in 250 g of N-methyl-2-pyrrolidone (hereinafter “NMP”) under a dry nitrogen stream. To this, 15.5 g (0.05 mol) of 3,3 ′, 4,4′-diphenyl ether tetracarboxylic dianhydride (manac Co., Ltd .; hereinafter referred to as “ODPA”) was added together with 50 g of NMP. Stir at 0 ° C. for 2 hours. Thereafter, 1.09 g (0.01 mol) of 3-aminophenol (manufactured by Tokyo Chemical Industry Co., Ltd.) was added, and stirring was continued at 40 ° C.
- NMP N-methyl-2-pyrrolidone
- ODPA 4,4′-diphenyl ether tetracarboxylic dianhydride
- Synthesis Example 3 Synthesis of Polyimide Precursor (P2) Under a dry nitrogen stream, 25.7 g (0.043 mol) of the hydroxyl group-containing diamine compound obtained in Synthesis Example 1 and 0.62 g (0.0025 mol) of 1 , 3-bis (3-aminopropyl) tetramethyldisiloxane (hereinafter “SiDA”) was dissolved in 200 g of NMP. 15.5 g (0.05 mol) of ODPA was added thereto together with 50 g of NMP, and the mixture was stirred at 40 ° C. for 2 hours.
- SiDA 3-bis (3-aminopropyl) tetramethyldisiloxane
- the resulting solution was added dropwise so that the internal temperature did not exceed 0 ° C. After completion of the dropwise addition, stirring was continued at ⁇ 15 ° C. for 6 hours. After completion of the reaction, the solution was poured into 2 L of water containing 10 wt% of methanol, and the polymer solid precipitate was collected by filtration. Further, it was washed with 2 L of water three times, and the collected polymer solid was dried with a vacuum dryer at 50 ° C. for 72 hours to obtain a polyhydroxyamide resin.
- Synthesis Example 5 Synthesis of Polyamideimide Precursor (P4) 19.22 g (96.0 mmol) of 4,4′-diaminodiphenyl ether (manufactured by Wakayama Seika Kogyo Co., Ltd.), 0.99 g (nitrogen-substituted atmosphere) 4.0 mmol) SiDA and 10.1 g (100.0 mmol) triethylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) were dissolved in 200 g NMP.
- 20.63 g (98.0 mmol) of trimellitic anhydride chloride dissolved in 80 g of NMP was added dropwise. After completion of the dropwise addition, the liquid temperature was adjusted to 30 ° C. and stirred for 4 hours for reaction.
- the obtained polymerization solution was put into 2 L of ion exchange water, separated by filtration, and washed again with pure water to obtain a polyamideimide acid precursor (P4) powder.
- Synthesis Example 7 Synthesis of Polysiloxane Solution (P6) In a 500 mL flask, 47.67 g (0.35 mol) methyltrimethoxysilyl, 39.66 g (0.20 mol) phenyltrimethoxysilane, 82.04 g (0 .35 mol) of ⁇ -acryloylpropyltrimethoxysilane, 26.23 (0.1 mol) of 3-trimethoxysilylpropyl succinic anhydride and 195.6 g of diacetone alcohol (hereinafter “DAA”), An aqueous solution of phosphoric acid in which 0.39 g of phosphoric acid (0.2 parts by weight with respect to the charged monomer) was dissolved in 55.8 g of water (theoretical amount required for hydrolysis) was added dropwise while stirring in an oil bath.
- DAA diacetone alcohol
- Synthesis Example 8 Synthesis of polyester resin solution (P7) 148 g of 1,1-bis (4- (2,3-epoxypropyloxy) phenyl) -3-phenylindane, 47 g of acrylic acid, 1 g of tetrabutylammonium Acetate (hereinafter, “TBAA”), 2.0 g of tert-butylcatechol and 244 g of PGMEA were charged and stirred at 120 ° C. for 5 hours. After cooling to room temperature, 71 g of biphenyltetracarboxylic dianhydride and 1 g of TBAA were added and stirred at 110 ° C. for 3 hours.
- TBAA tetrabutylammonium Acetate
- Preparation Example 7 Preparation of Resin Composition (H7) A negative photosensitive resin composition was prepared in the same manner as in Preparation Example 5 except that “SZR-K” was used instead of the zirconia dispersion [2]. (H7) was obtained.
- Preparation Example 14 Preparation of Resin Composition (H14) The same procedure as in Preparation Example 13 was carried out except that the polyimide precursor (P2) was used instead of the polyimide (P1), and a positive photosensitive resin composition ( H14) was obtained.
- Preparation Example 15 Preparation of Resin Composition (H15) A positive photosensitive resin composition was prepared in the same manner as in Preparation Example 13 except that the polybenzoxazole precursor (P3) was used instead of the polyimide (P1). A product (H15) was obtained.
- Preparation Example 17 Preparation of Resin Composition (H17) A positive photosensitive resin composition (H17) was prepared in the same manner as in Preparation Example 13 except that CR-TR5 was used instead of polyimide (P1). Obtained.
- Preparation Example 18 Preparation of Resin Composition (H18) A positive photosensitive resin composition (H18) was prepared in the same manner as in Preparation Example 13 except that polyester resin (P7) was used instead of polyimide (P1). )
- Preparation Example 19 Preparation of Resin Composition (H19) 0.998 g of polyimide precursor (P2), 5.70 g of EL, 13.10 g of GBL, and 0.2000 g of PGMEA 1 wt% solution of BYK-333 were added. And stirred until dissolved. Subsequently, it filtered with a 0.45 micrometer filter and obtained the non-photosensitive resin composition (H19).
- Preparation Example 20 Preparation of Resin Composition (H20) The same operation as Preparation Example 18 was performed except that the polybenzoxazole precursor (P3) was used instead of the polyimide precursor (P2), and a non-photosensitive resin composition was prepared. A product (H20) was obtained.
- Preparation Example 21 Preparation of Resin Composition (H21) The same operation as in Preparation Example 18 was performed, except that the polyamideimide precursor (P4) was used instead of the polyimide precursor (P2), and a non-photosensitive resin composition was prepared. A product (H21) was obtained.
- Preparation Example 22 Preparation of Resin Composition (H22) The same operation as in Preparation Example 18 was performed except that the polyester resin (P7) was used instead of the polyimide precursor (P2), and a non-photosensitive resin composition ( H22) was obtained.
- Preparation Example 23 Preparation of Resin Composition (H23) The same operation as in Preparation Example 19 was performed except that polyethersulfone "Sumika Excel 3600P" (manufactured by Sumitomo Chemical Co., Ltd.) was used instead of the polyimide precursor (P2). And a non-photosensitive resin composition (H23) was obtained.
- Preparation Example 24 Preparation of Resin Composition (H24) Similar to Preparation Example 19 except that phenol resin “Resitop PSF-2808” (manufactured by Gunei Chemical Industry Co., Ltd.) was used instead of polyimide precursor (P2). Operation was performed to obtain a non-photosensitive resin composition (H24).
- Table 1 summarizes the compositions of the resin compositions obtained in Preparation Examples 1 to 29.
- solid content concentration in Table 1 means “solid content (of all raw materials added in each preparation example” relative to “weight of resin composition (including solvent) obtained in each preparation example”. In other words, the ratio of the “total weight (without solvent)” is expressed as a weight concentration (wt%).
- Table 2 shows the configurations and results of Examples 1 to 41 and Comparative Examples 1 to 5.
- Example 1 Production of ITO pattern After sputtering a 50 nm thick ITO film on a 1.1 mm thick chemically strengthened glass substrate, a positive photoresist (OFPR-800; manufactured by Tokyo Ohka Kogyo Co., Ltd.) is applied to a spin coater ( After spin coating using 1H-360S (manufactured by Mikasa Co., Ltd.), it was prebaked at 100 ° C. for 2 minutes using a hot plate (SCW-636; manufactured by Dainippon Screen Mfg. Co., Ltd.).
- a positive photoresist OFPR-800; manufactured by Tokyo Ohka Kogyo Co., Ltd.
- 1H-360S manufactured by Mikasa Co., Ltd.
- the obtained pre-baked film was exposed to 1000 J / m 2 through a mask with a gap of 100 ⁇ m using PLA (Parallel Light Aligner) as an ultrahigh pressure mercury lamp as a light source. Thereafter, using an automatic developing apparatus (AD-2000; manufactured by Takizawa Sangyo Co., Ltd.), shower development is performed for 90 seconds with an aqueous 2.38 wt% tetramethylammonium hydroxide (hereinafter “TMAH”) solution, and then for 30 seconds with water. Rinse and pattern processing.
- TMAH aqueous 2.38 wt% tetramethylammonium hydroxide
- the ITO is etched with an HCl-HNO 3 -based etching solution, the photoresist is removed with a stripping solution, and the first electrode and a portion of the second electrode orthogonal thereto are patterned (FIGS. 1 to 3).
- a glass substrate having the symbol 2) was prepared (corresponding to a in FIG. 1).
- silicon oxide thin film (III) Using a high-speed plasma CVD film forming apparatus (PD-270STL; manufactured by Samco Co., Ltd.), silicon oxide thin film (III) (as shown in FIGS. 2 and 3) using tetraethoxysilane as a raw material. 6) was formed. At that time, mask film formation was performed so that the patterns of the silicon oxide thin film (III) and the organic thin film (II) overlapped. The film thickness of the silicon oxide thin film (III) was 0.5 ⁇ m.
- Discolored area ratio of MAM under the cured film is 1 to 3%. No change in the appearance of the cured film itself. 8: MAM discoloration area ratio under the cured film is 4 to 6%. No change in the appearance of the cured film itself. 7: The MAM discoloration area ratio under the cured film is 7 to 9%. No change in the appearance of the cured film itself. 6: The MAM discolored area ratio under the cured film is 10 to 15%. No change in the appearance of the cured film itself. 5: Discolored area ratio of MAM under the cured film is 16 to 20%. No change in the appearance of the cured film itself. 4: The discolored area ratio of MAM under the cured film is 21 to 30%. No change in the appearance of the cured film itself.
- the ratio of the discolored area of MAM under the cured film is 31 to 50%. No change in the appearance of the cured film itself.
- 2 The MAM discolored area ratio under the cured film was 51 to 70%. No change in the appearance of the cured film itself.
- 1 The discolored area ratio of MAM under the cured film is 71 to 100%. No change in the appearance of the cured film itself.
- 0 100% of the discolored area ratio of MAM under the cured film. In addition, discoloration and cracks occur in the cured film itself.
- Example 2 With the configuration shown in Table 2, a substrate was fabricated by the same method as in Example 1 and evaluated. However, in the steps of forming the organic thin film (II), in Examples 9 and 10 and Examples 12 to 16, a 2.38 wt% TMAH aqueous solution was used as a developing solution.
- Example 19 A substrate was prepared and evaluated in the same manner as in Example 1 except that the configuration shown in Table 2 and the formation of the organic thin film (II) were performed according to the following procedure.
- a cellophane tape is applied in advance to the portion where the organic thin film (II) is not formed at the edge of the glass substrate obtained in (3), and then the resin compositions (H19) to (H26) obtained in Preparation Examples 19 to 26 are used.
- prebaking was performed at 90 ° C. for 2 minutes using a hot plate. Thereafter, the cellophane tape was peeled off.
- curing was performed at 230 ° C. in air for 1 hour to prepare a cured film (reference numeral 5 in FIG. 2) having a film thickness of 0.10 ⁇ m corresponding to the organic thin film (II).
- Example 27 (1) Production of ITO pattern An ITO pattern was produced on a PET substrate having a thickness of 0.2 mm by the same method as in Example 1. However, a bar coater was used for applying the photoresist, an oven was used for pre-baking, and a 5 wt% oxalic acid aqueous solution was used for the etchant.
- Transparent base substrate 2 ITO thin film (I) 3: Insulating film 4: MAM wiring 5: Organic thin film (II) 6: Silicon oxide thin film (III) 7: Transparent adhesive thin film (IV) 8: A sufficiently wide region where the ITO thin film (I), the organic thin film (II), and the silicon oxide thin film (III) are laminated.
- the substrate of the present invention can be used for a resistive touch panel, a capacitive touch panel, a TFT substrate, or the like.
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Abstract
Description
[1]
透明下地基板の上面から、
ITO薄膜(I)、
膜厚が0.01~0.4μmであり、屈折率が1.58~1.85である、有機系薄膜(II)、
膜厚が0.01~10μmである、酸化ケイ素薄膜(III)、の順に薄膜が積層されている部位を有する、基板。
[2]
前記酸化ケイ素薄膜(III)の上面に、屈折率が1.46~1.52である、透明粘着薄膜(IV)が積層されている部位を有する、[1]記載の基板。
[3]
前記有機系薄膜(II)は、金属酸化物粒子を含有する、[1]又は[2]記載の基板。
[4]
前記有機系薄膜(II)は、ポリイミド、カルド樹脂、アクリル樹脂、ポリシロキサン、ポリベンゾオキサゾール、フェノール樹脂、ポリアミドイミド、ポリエーテルスルホン、ポリウレタン及びポリエステルからなる群から選択される樹脂を含有する、[1]~[3]のいずれか一項記載の基板。
[5]
前記有機系薄膜(II)は、カルボキシル基及び/又はフェノール性水酸基を有する、[1]~[4]のいずれか一項記載の基板。
[6]
前記有機系薄膜(II)は、ポリイミド前駆体、ポリアミドイミド前駆体及びポリベンゾオキサゾール前駆体からなる群から選択される前駆体を含む樹脂組成物を用いて形成される、[1]~[5]のいずれか一項記載の基板。
[7]
前記透明下地基板は、強化ガラス基板である、[1]~[6]のいずれか一項記載の基板。
[8]
[1]~[7]のいずれか一項記載の基板を用いた、タッチパネル部材。
R11、R12、R13及びR14としては、例えば、メチル基、エチル基、プロピル基、シクロペンチル基、シクロヘキシル基、フェニル基、ナフチル基、o-トリル基若しくはビフェニル基又は以下に示す置換基が挙げられる。
18.3g(0.05mol)の2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(セントラル硝子(株)製;以下、「BAHF」)を100mLのアセトン及び17.4g(0.3mol)プロピレンオキシド(東京化成(株)製)に溶解させ、-15℃に冷却した。ここに20.4g(0.11mol)の3-ニトロベンゾイルクロリド(東京化成(株)製)を100mLのアセトンに溶解させた溶液を滴下した。滴下終了後、-15℃で4時間撹拌し、その後室温に戻した。析出した白色固体を濾別し、50℃で真空乾燥した。
乾燥窒素気流下、16.5g(0.045mol)のBAHFを250gのN-メチル-2-ピロリドン(以下、「NMP」)に溶解させた。ここに15.5g(0.05mol)の3,3’,4,4’-ジフェニルエーテルテトラカルボン酸二無水物(マナック(株)製;以下、「ODPA」)を50gのNMPとともに加えて、30℃で2時間撹拌した。その後、3-アミノフェノール(東京化成(株)製)1.09g(0.01mol)を加え、40℃で2時間撹拌を続けた。さらにピリジン(東京化成(株)製)2.5gをトルエン(東京化成(株)製)15gに希釈して、溶液に加え、冷却管を付け系外に水をトルエンとともに共沸で除去しながら溶液の温度を120℃にして2時間、さらに180℃で2時間反応させた。この溶液の温度を室温まで低下させ、水2Lに溶液を投入し、ポリマー固体の沈殿を濾過で集めた。さらに水2Lで3回洗浄を行い、集めたポリマー固体を50℃の真空乾燥機で72時間乾燥して、ポリイミド(P1)を得た。
乾燥窒素気流下、25.7g(0.043mol)の合成例1で得られたヒドロキシル基含有ジアミン化合物、0.62g(0.0025mol)の1,3-ビス(3-アミノプロピル)テトラメチルジシロキサン(以下、「SiDA」)を200gのNMPに溶解した。ここに15.5g(0.05mol)のODPAを50gのNMPとともに加えて、40℃で2時間撹拌した。その後、1.09g(0.01mol)の3-アミノフェノール(東京化成(株)製)を加え、40℃で2時間撹拌した。さらに、3.57g(0.03mol)のジメチルホルアミドジメチルアセタール(三菱レーヨン(株)製;以下、「DFA」)を5gのNMPで希釈した溶液を10分かけて滴下し、滴下後、40℃で2時間撹拌を続けた。撹拌終了後、溶液を2Lの水に投入して、ポリマー固体の沈殿を濾過で集めた。さらに2Lの水で3回洗浄を行い、集めたポリマー固体を50℃の真空乾燥機で72時間乾燥して、ポリイミド前駆体(P2)を得た。ポリイミド前駆体(P2)のMwは30000であった。
乾燥窒素気流下、16.5g(0.045mol)のBAHFを50gのNMP及び26.4gのグリシジルメチルエーテルに溶解させ、溶液の温度を-15℃まで冷却した。ここに7.4g(0.025mol)のジフェニルエーテルジカルボン酸ジクロリド(日本農薬(株)製)及び5.1g(0.025mol)のイソフタル酸ジクロリド(東京化成(株)製)を25gのGBLに溶解させた溶液を、内部の温度が0℃を越えないように滴下した。滴下終了後、-15℃で6時間撹拌を続けた。反応終了後、メタノールを10wt%含んだ2Lの水に溶液を投入し、ポリマー固体の沈殿を濾過で集めた。さらに2Lの水で3回洗浄し、集めたポリマー固体を50℃の真空乾燥機で72時間乾燥して、ポリヒドロキシアミド樹脂を得た。
窒素置換雰囲気下、19.22g(96.0mmol)の4,4’-ジアミノジフェニルエーテル(和歌山精化工業(株)製)、0.99g(4.0mmol)のSiDA及び10.1g(100.0mmol)のトリエチルアミン(東京化成(株)製)を、200gのNMPに溶解させた。ここに80gのNMPに溶解させた20.63g(98.0ミリmol)の無水トリメリット酸クロリドを滴下した。滴下終了後、液温を30℃に温調し4時間撹拌し反応させた。得られた重合溶液を2Lのイオン交換水中に入れ、濾過分別し、再度純水で洗浄して、ポリアミドイミド酸前駆体(P4)の粉末を得た。
500mLのフラスコに1gの2,2’-アゾビス(イソブチロニトリル)及び50gのプロピレングリコールメチルエーテルアセテート(以下、「PGMEA」)を仕込んだ。その後、26.5gメタクリル酸、21.3gのスチレン及び37.7gのトリシクロ[5.2.1.02,6]デカン-8-イルメタクリレートを仕込み、室温でしばらく撹拌してから、フラスコ内をバブリングによって十分に窒素置換した後、70℃で5時間加熱撹拌した。次に、得られた溶液に14.6gのメタクリル酸グリシジル、1gのジメチルベンジルアミン、0.2gのp-メトキシフェノール及び100gのPGMEA添加し、90℃で4時間加熱撹拌した。反応終了後、付加触媒を除去するために反応溶液を1規定ギ酸水溶液で分液抽出処理し、硫酸マグネシウムで乾燥後、固形分濃度が40wt%になるようにPGMEAを加え、アクリル樹脂溶液(P5)を得た。アクリル樹脂(P5)のMwは30000であった。
500mLのフラスコに47.67g(0.35mol)のメチルトリメトキシシリル、39.66g(0.20mol)のフェニルトリメトキシシラン、82.04g(0.35mol)のγ-アクリロイルプロピルトリメトキシシラン、26.23(0.1mol)の3-トリメトキシシリルプロピル無水コハク酸及び195.6gのダイアセトンアルコール(以下、「DAA」)を仕込み、40℃のオイルバスに漬けて撹拌しながら55.8gの水(加水分解に必要な理論量)に0.39gのリン酸(仕込みモノマーに対して0.2重量部)を溶かしたリン酸水溶液を滴下ロートで10分かけて添加した。40℃で1時間撹拌した後、オイルバス温度を70℃に設定して1時間撹拌し、さらにオイルバスを30分かけて115℃まで昇温した。昇温開始1時間後に溶液の内温が100℃に到達し、そこから2時間加熱撹拌した(内温は100~110℃)。反応中に副生成物であるメタノール、水が合計127g留出した。得られたポリシロキサンのDAA溶液に、ポリマー濃度が40wt%となるようにDAAを加え、ポリシロキサン溶液(P6)を得た。なお、得られたポリマーのMwをGPCにより測定したところ4500(ポリスチレン換算)であった。
148gの1,1-ビス(4-(2,3-エポキシプロピルオキシ)フェニル)-3-フェニルインダン、47gのアクリル酸、1gのテトラブチルアンモニウムアセテート(以下、「TBAA」)、2.0gのtert-ブチルカテコール及び244gのPGMEAを仕込み、120℃で5時間撹拌した。室温まで冷却した後、71gのビフェニルテトラカルボン酸二無水物及び1gのTBAAを加えて110℃で3時間撹拌した。室温まで冷却した後、9gのテトラヒドロフタル酸無水物を加えて120℃で5時間撹拌した。反応終了後、500gのPGMEAを加え、付加触媒を除去するために反応溶液を1規定ギ酸水溶液で分液抽出処理し、硫酸マグネシウムで乾燥後、固形分濃度が40wt%になるようにロータリーエバポレーターで濃縮し、ポリエステル樹脂P7を得た(Mw=5000)。
黄色灯下にて、1.364gのジルコニア分散体[1](ジペンタエリスリトールヘキサアクリレート/ジルコニア=3/7(重量比)のPGMEA分散液;ジルコニア含量=35wt%)、0.0382gの0.0382gのイルガキュアOXE-02(BASF製;エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(0-アセチルオキシム))及び0.0048gのハイドロキノンメチルエーテル(以下、「HQME」)を加え、9.50gのテトラヒドロフルフリルアルコール(以下、「THFA」)及び8.23gのPGMEAに溶解させ撹拌した。そこへ、“カヤラッド(登録商標)”DPHA(新日本化薬製;ジペンタエリスリトールヘキサアクリレート)の50wt%PGMEA溶液を0.068g、アクリル樹脂溶液(P5)を0.597g、シリコーン系界面活性剤である「BYK-333(ビックケミージャパン(株)製;シリコーン系界面活性剤)のPGMEA1wt%溶液を0.2000g(濃度100ppmに相当)、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H1)を得た。
黄色灯下にて、1.364gのジルコニア分散体[1]、0.0382gのイルガキュアOXE-02及び0.0048gのHQMEを加え、9.50gのTHFA及び8.347gのPGMEAに溶解させ撹拌した。そこへDPHAの50wt%PGMEA溶液を0.0682g、CR-TR5(大阪ガスケミカル製;アルカリ可溶性カルド樹脂の50wt%PGMEA溶液)を0.478g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H2)を得た。
CR-TR5の代わりにポリエステル樹脂(P7)を用いた以外は調製例2と同様の操作を行い、ネガ型感光性の樹脂組成物(H3)を得た。
黄色灯下にて、1.364gのジルコニア分散体[2](ビニルトリメトキシシラン/2-メタクリロイルオキシエチルイソシアネート/ジルコニア=1/1/10(重量比)のメチルエチルケトン(以下、「MEK」)分散液;ジルコニア含量=30wt%)、0.0382gのイルガキュアOXE-02及び0.0048gのHQMEを加え、9.50gのTHFA及び8.347gのPGMEAに溶解させ撹拌した。そこへDPHAの50wt%PGMEA溶液を0.0682g、CR-TR5を0.478g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H4)を得た。
CR-TR5の代わりにポリエステル樹脂(P7)を用いた以外は調製例4と同様の操作を行い、ネガ型感光性の樹脂組成物(H5)を得た。
ジルコニア分散体[2]の代わりに「SZR-K」(堺化学(株)製、ジルコニアMEK分散液;ジルコニア含量=30wt%)を用いた以外は調製例4と同様の操作を行い、ネガ型感光性の樹脂組成物(H6)を得た。
ジルコニア分散体[2]の代わりに「SZR-K」を用いた以外は調製例5と同様の操作を行い、ネガ型感光性の樹脂組成物(H7)を得た。
黄色灯下にて、1.592gのTR-513(日揮触媒化成製;二酸化チタンγ-ブチロラクトン分散液;固形分濃度=30wt%)、0.0382gのイルガキュアOXE-02及び0.0048gのHQMEを加え、9.14gのDAA及び7.95gのγ-ブチロラクトン(以下、「GBL」)に溶解させ撹拌した。そこへ、DPHAの50wt%PGMEA溶液を0.478g、シロキサン溶液(P6)を0.597g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H8)を得た。
黄色灯下にて、1.663gのTR-513、5.70gの乳酸エチル(以下、「EL」)及び11.94gのGBLを加え撹拌した。そこへ、TP5-280M(東洋合成製;TrisP-PA(本州化学製)の5-ナフトキノンジアジドスルホン酸エステル化合物)を0.150g、ポリイミド前駆体(P2)を0.349g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、溶解するまで撹拌した。次いで0.45μmのフィルターで濾過を行い、ポジ型感光性の樹脂組成物(H9)を得た。
黄色灯下にて、1.996gのTR-513、5.70gのEL及び11.70gのGBLを加え撹拌した。そこへ、TP5-280Mを0.150g、ポリイミド前駆体(P2)を0.250g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、溶解するまで撹拌した。次いで0.45μmのフィルターで濾過を行い、ポジ型感光性の樹脂組成物(H10)を得た。
黄色灯下にて、0.0382gのイルガキュアOXE-02及び0.0048gのHQMEを加え、9.50gのTHFA及び8.35gのPGMEAに溶解させ撹拌した。そこへ、EA-0250P(大阪ガスケミカル製;9,9-ビス[4-(2-アクリロイルオキシエトキシ)フェニル]フルオレンの50wt%PGMEA溶液;固形分濃度=50wt%)を0.287g、DPHAの50wt%PGMEA溶液を0.669g、CR-TR5を0.995g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H11)を得た。
黄色灯下にて、0.0382gのイルガキュアOXE-02、0.0048gのHQME及び0.478gのポリイミド(P1)を加え、9.50gのGBL及び8.35gのPGMEAに溶解させ撹拌した。そこへ、EA-0250Pを0.287g、DPHAの50wt%PGMEA溶液を0.669g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H12)を得た。
黄色灯下にて、TP5-280Mを0.150g、ポリイミド(P1)を0.843g、ELを5.70g、GBLを13.10g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、溶解するまで撹拌した。次いで0.45μmのフィルターで濾過を行い、ポジ型感光性の樹脂組成物(H13)を得た。
ポリイミド(P1)の代わりにポリイミド前駆体(P2)を用いた以外は調製例13と同様の操作を行い、ポジ型感光性の樹脂組成物(H14)を得た。
ポリイミド(P1)の代わりにポリベンゾオキサゾール前駆体(P3)を用いた以外は調製例13と同様の操作を行い、ポジ型感光性の樹脂組成物(H15)を得た。
ポリイミド(P1)の代わりにポリアミドイミド前駆体(P4)を用いた以外は調製例13と同様の操作を行い、ポジ型感光性の樹脂組成物(H16)を得た。
ポリイミド(P1)の代わりにCR-TR5を用いた以外は調製例13と同様の操作を行い、ポジ型感光性の樹脂組成物(H17)を得た。
ポリイミド(P1)の代わりにポリエステル樹脂(P7)を用いた以外は調製例13と同様の操作を行い、ポジ型感光性の樹脂組成物(H18)を得た。
ポリイミド前駆体(P2)を0.998g、ELを5.70g、GBLを13.10g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、溶解するまで撹拌した。次いで0.45μmのフィルターで濾過を行い、非感光性の樹脂組成物(H19)を得た。
ポリイミド前駆体(P2)の代わりにポリベンゾオキサゾール前駆体(P3)を用いた以外は調製例18同様の操作を行い、非感光性の樹脂組成物(H20)を得た。
ポリイミド前駆体(P2)の代わりにポリアミドイミド前駆体(P4)を用いた以外は調製例18と同様の操作を行い、非感光性の樹脂組成物(H21)を得た。
ポリイミド前駆体(P2)の代わりにポリエステル樹脂(P7)を用いた以外は調製例18と同様の操作を行い、非感光性の樹脂組成物(H22)を得た。
ポリイミド前駆体(P2)の代わりにポリエーテルスルホン「スミカエクセル3600P」(住友化学(株)製)を用いた以外は調製例19同様の操作を行い、非感光性の樹脂組成物(H23)を得た。
ポリイミド前駆体(P2)の代わりにフェノール樹脂「レヂトップPSF―2808」(群栄化学工業(株)製)を用いた以外は調製例19同様の操作を行い、非感光性の樹脂組成物(H24)を得た。
0.5gのポリスチレン(和光純薬製;Mn=125000~200000)を9.300gのトルエンに溶解させ、BYK-333の1wt%トルエン溶液を0.200g加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、樹脂組成物(H25)を得た。
0.5gの9,9-ビス[4-(2-グリシジロキシエトキシ)フェニル]フルオレン(大阪ガスケミカル製;EG-200)を9.300gのPGMEAに溶解させ、0.02gのSI-200(三新化学(株)製;熱酸発生剤)、BYK-333の1wt%PGMEA溶液を0.200g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、樹脂組成物(H26)を得た。
黄色灯下にて、8.200gのジルコニア分散体[1]、0.2296gのイルガキュアOXE-02及び0.0048gのHQMEを加え、7.00gのTHFA及び1.062gのPGMEAに溶解させ撹拌した。そこへ、DPHAの50wt%PGMEA溶液を0.4100g、CR-TR5を2.870g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(H27)を得た。
黄色灯下にて、2.162gのTR-513、5.70gのEL及び11.59gのGBLを加え撹拌した。そこへ、TP5-280Mを0.099g、ポリイミド前駆体(P2)を0.249g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、溶解するまで撹拌した。次いで0.45μmのフィルターで濾過を行い、ポジ型感光性の樹脂組成物(H28)を得た。
黄色灯下にて、0.0382gのイルガキュアOXE-02及び0.0048gのHQMEを加え、9.50gのGBL及び8.10gのPGMEAに溶解させ撹拌した。そこへ、DPHAの50wt%PGMEA溶液を0.955g、アクリル樹脂溶液(P5)を1.194g、BYK-333のPGMEA1wt%溶液を0.2000g、それぞれ加えて、撹拌した。次いで0.45μmのフィルターで濾過を行い、ネガ型感光性の樹脂組成物(M1)を得た。
(1)ITOパターンの作製
厚さ1.1mmの化学強化ガラス基板に、膜厚50nmのITOをスパッタリングした後、ポジ型フォトレジスト(OFPR-800;東京応化工業(株)製)をスピンコーター(1H-360S;ミカサ(株)製)を用いてスピンコートした後、ホットプレート(SCW-636;大日本スクリーン製造(株)製)を用いて100℃で2分間プリベークした。得られたプリベーク膜に、PLA(Parallel Light Aligner)を用いて超高圧水銀灯を光源として、マスクを介して100μmのギャップで1000J/m2露光した。その後、自動現像装置(AD-2000;滝沢産業(株)製)を用いて、2.38wt%水酸化テトラメチルアンモニウム(以下、「TMAH」)水溶液で90秒間シャワー現像し、次いで水で30秒間リンスし、パターン加工を施した。その後、HCl-HNO3系のエッチング液でITOをエッチングし、剥離液でフォトレジストを除去し、第一電極とそれと直交する第二電極の一部がパターン加工されたITO(図1~図3の符号2)を有するガラス基板を作製した(図1のaに相当)。
(1)で得られたガラス基板上にネガ型感光性樹脂組成物NS-E2000(東レ(株)製)をスピンコートした後、ホットプレートを用いて90℃で2分間プリベークした。得られたプリベーク膜に、マスクを介して100μmのギャップで2000J/m2露光した。その後、0.4wt%TMAH水溶液で90秒間シャワー現像し、次いで水で30秒間リンスした。次に、空気中230℃で1時間キュアを行い、膜厚1.5μmの透明絶縁膜(図1~図3の符号3)を作製した(図1のbに相当)。
(2)で得られたガラス基板上に、ターゲットとしてモリブデン及びアルミニウムを用い、エッチング液としてH3PO4/HNO3/CH3COOH/H2O=65/3/5/27(重量比)混合溶液を用いる以外は、上記(1)と同様の手順によりMAM配線(図1及び図2の符号4)を作製した(図1のcに相当)。またMAMの膜厚は、250nmになるように調整した。
(3)で得られたガラス基板上に、調製例1で得られた樹脂組成物(H1)をスピンコートした後、ホットプレートを用いて90℃で2分間プリベークした。得られたプリベーク膜に、マスクを介して100μmのギャップで2000J/m2露光した。その後、0.4wt%TMAH水溶液で90秒間シャワー現像し、次いで水で30秒間リンスした。次に、空気中230℃で1時間キュアを行い、有機系薄膜(II)に相当する膜厚0.10μmの硬化膜(図2及び図3の符号5)を作製した。
高速プラズマCVD成膜装置(PD-270STL;サムコ(株)製)を用い、テトラエトキシシランを原料として酸化ケイ素薄膜(III)(図2及び図3の符号6)を形成した。その際に、酸化ケイ素薄膜(III)と有機系薄膜(II)とのパターンが重なるようにマスク成膜を実施した。酸化ケイ素薄膜(III)の膜厚は、0.5μmであった。
(5)で得られたガラス基板上の一部に、透明粘着薄膜(IV)とその反対面にハードコート層を具備するポリエチレンテレフタラート(以下、「PET」)のフィルム「HA-116」(リンテック(株)製、粘着剤屈折率=1.47、透明粘着薄膜(IV)膜厚=50μm、層構成:透明粘着薄膜/PETフィルム/ハードコート層)を、オートクレーブ(70℃、0.6MPa、30分)を用いて空気が噛み込まないように貼り合わせた。
(6)で得られたガラス基板の裏面側から観察した時のITOのパターン視認性について、下記10段階で評価した。6以上を合格とした。
10 : 白色蛍光灯5cm下において凝視で全くパターンが見えない
9 : 白色蛍光灯5cm下において凝視でわずかにパターンが見える。
8 : 白色蛍光灯5cm下において凝視で少しパターンが見える。
7 : 白色蛍光灯5cm下において凝視ではっきりパターンが見える。
6 : 白色蛍光灯5cm下において通常の目視でわずかにパターンが見える。
5 : 白色蛍光灯5cm下において通常の目視で少しパターンが見える。
4 : 白色蛍光灯5cm下において通常の目視ではっきりパターンが見える。
3 : 室内灯下において通常の目視でわずかにパターンが見える。
2 : 室内灯下において通常の目視で少しパターンが見える。
1 : 室内灯下において通常の目視ではっきりパターンが見える。
下地金属として全面にMAMを具備するガラス上に、上記(4)及び(5)記載の方法で2層の硬化膜を作製した後、温度121℃、湿度100%、気圧=2atmのオーブン(HAST CHAMBERE EHS-221MD;エスペック株式会社製)内に20時間放置する試験を行った後、硬化膜下のMAMが腐食によって変色する欠点の占有面積割合を、目視によって下記11段階で評価した。7以上を合格とした。
10 : 硬化膜下のMAMの変色面積割合が0%。硬化膜自体の外観変化なし。
9 : 硬化膜下のMAMの変色面積割合が1~3%。硬化膜自体の外観変化なし。
8 : 硬化膜下のMAMの変色面積割合が4~6%。硬化膜自体の外観変化なし。
7 : 硬化膜下のMAMの変色面積割合が7~9%。硬化膜自体の外観変化なし。
6 : 硬化膜下のMAMの変色面積割合が10~15%。硬化膜自体の外観変化なし。
5 : 硬化膜下のMAMの変色面積割合が16~20%。硬化膜自体の外観変化なし。
4 : 硬化膜下のMAMの変色面積割合が21~30%。硬化膜自体の外観変化なし。
3 : 硬化膜下のMAMの変色面積割合が31~50%。硬化膜自体の外観変化なし。
2 : 硬化膜下のMAMの変色面積割合が51~70%。硬化膜自体の外観変化なし。
1 : 硬化膜下のMAMの変色面積割合が71~100%。硬化膜自体の外観変化なし。
0 : 硬化膜下のMAMの変色面積割合が100%。かつ、硬化膜自体に変色、クラック等が発生。
表2に示す構成で、実施例1と同様の手法により基板を作製し、評価を行った。ただし、有機系薄膜(II)を形成するステップにおいて、実施例9,10及び実施例12~16では、現像液として2.38wt%TMAH水溶液を用いた。
表2に示す構成とせしめたこと及び有機系薄膜(II)の形成を以下の手順で実施した以外は、実施例1と同様の手法により基板を作製し、評価を行った。
(1)ITOパターンの作製
厚さ0.2mmのPET基板に、実施例1と同様の手法によりITOパターンを作製した。ただし、フォトレジストの塗布にはバーコーターを用い、プリベークにはオーブンを用い、エッチャントには5wt%のシュウ酸水溶液を用いた。
(1)で得られたPET基板上に、表2に示す構成とせしめるために調製例2又は7で得られた樹脂組成物(H2)又は(H7)を、バーコーターを用いて塗布し、オーブンを用いて90℃で10分間プリベークした。得られたプリベーク膜に、マスクを介して100μmのギャップで2000J/m2露光した。その後、0.4wt%TMAH水溶液で90秒間シャワー現像し、次いで水で30秒間リンスした。次に、空気中130℃で1時間キュアを行い、(II)層に該当する膜厚0.10μmの硬化膜を作製した。
高速プラズマCVD成膜装置を用い、テトラエトキシシランを原料として酸化ケイ素薄膜(III)を形成した。酸化ケイ素薄膜(III)の膜厚は0.5μmであった。
(3)で得られたPET基板上の一部に、透明粘着薄膜(IV)とその反対面にハードコート層を具備するPETフィルム(HA-116;リンテック(株)製)を、オートクレーブ(70℃、0.6MPa、30分)を用いて空気が噛み込まないようにして貼り合わせた。
(4)で得られたPET基板の裏面側からのパターン視認性について、実施例1と同様に評価を行った。
(6)透明粘着薄膜(IV)付きフィルムの貼りあわせの工程において、「HA-116」の代わりに「HA-110」(リンテック(株)製、粘着剤屈折率=1.50、透明粘着薄膜(IV)膜厚=30μm)を用いる以外は実施例2と同様にして基板を作製し、評価を行った。
有機系薄膜(II)を形成するステップにおいて、樹脂組成物(H2)を用い、酸化ケイ素薄膜(III)を形成するステップを行わなかった以外は、実施例1と同様に評価を行った。
有機系薄膜(II)を形成するステップを行わなかった以外は、実施例1と同様に評価を行った。
表2に示す構成で、実施例1と同様の手法により基板を作製し、評価を行った。
2 : ITO薄膜(I)
3 : 絶縁膜
4 : MAM配線
5 : 有機系薄膜(II)
6 : 酸化ケイ素薄膜(III)
7 : 透明粘着薄膜(IV)
8 : ITO薄膜(I)、有機系薄膜(II)、酸化ケイ素薄膜(III)が積層されている、十分に広い領域
Claims (8)
- 透明下地基板の上面から、
ITO薄膜(I)、
膜厚が0.01~0.4μmであり、屈折率が1.58~1.85である、有機系薄膜(II)、
膜厚が0.01~10μmである、酸化ケイ素薄膜(III)、の順に薄膜が積層されている部位を有する、基板。 - 前記酸化ケイ素薄膜(III)の上面に、屈折率が1.46~1.52である、透明粘着薄膜(IV)が積層されている部位を有する、請求項1記載の基板。
- 前記有機系薄膜(II)は、金属酸化物粒子を含有する、請求項1又は2記載の基板。
- 前記有機系薄膜(II)は、ポリイミド、カルド樹脂、アクリル樹脂、ポリシロキサン、ポリベンゾオキサゾール、フェノール樹脂、ポリアミドイミド、ポリエーテルスルホン、ポリウレタン及びポリエステルからなる群から選択される樹脂を含有する、請求項1~3のいずれか一項記載の基板。
- 前記有機系薄膜(II)は、カルボキシル基及び/又はフェノール性水酸基を有する、請求項1~4のいずれか一項記載の基板。
- 前記有機系薄膜(II)は、ポリイミド前駆体、ポリアミドイミド前駆体及びポリベンゾオキサゾール前駆体からなる群から選択される前駆体を含む樹脂組成物を用いて形成される、請求項1~5のいずれか一項記載の基板。
- 前記透明下地基板は、強化ガラス基板である、請求項1~6のいずれか一項記載の基板。
- 請求項1~7のいずれか一項記載の基板を用いた、タッチパネル部材。
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- 2014-01-16 CN CN201480004900.1A patent/CN104903092B/zh active Active
- 2014-01-16 WO PCT/JP2014/050683 patent/WO2014119372A1/ja active Application Filing
- 2014-01-16 EP EP14745679.2A patent/EP2952342A4/en not_active Withdrawn
- 2014-01-16 JP JP2014504865A patent/JP6003979B2/ja active Active
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Also Published As
Publication number | Publication date |
---|---|
CN104903092B (zh) | 2016-09-07 |
KR102131595B1 (ko) | 2020-07-08 |
TWI603850B (zh) | 2017-11-01 |
US20150370358A1 (en) | 2015-12-24 |
TW201442879A (zh) | 2014-11-16 |
CN104903092A (zh) | 2015-09-09 |
EP2952342A1 (en) | 2015-12-09 |
EP2952342A4 (en) | 2016-08-17 |
JP6003979B2 (ja) | 2016-10-05 |
KR20150110474A (ko) | 2015-10-02 |
JPWO2014119372A1 (ja) | 2017-01-26 |
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