TWM639418U - Supporting rod structure - Google Patents
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- TWM639418U TWM639418U TW111213189U TW111213189U TWM639418U TW M639418 U TWM639418 U TW M639418U TW 111213189 U TW111213189 U TW 111213189U TW 111213189 U TW111213189 U TW 111213189U TW M639418 U TWM639418 U TW M639418U
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Abstract
一種支撐桿結構,其具有反向之第一端及第二端,第一端及第二端之間具有一桿體,桿體之外周緣具有至少一弧面,至少一弧面由第一端朝向第二端之方向軸向延伸;桿體包括至少一纖維本體,纖維本體包括上下重疊黏結之一直向纖維層、一橫向纖維層、一第一斜向纖維層及一第二斜向纖維層,直向纖維層之各纖維平行桿體之軸向,橫向纖維層之各纖維平行桿體之徑向,第一斜向纖維層之各纖維及第二斜向纖維層之各纖維分別與桿體之軸向具有一角度且相互交叉,藉此,即能 增加支撐桿之徑向強度及足夠的支撐強度以確保使用安全。A support rod structure, it has opposite first end and second end, there is a rod body between the first end and the second end, the outer periphery of the rod body has at least one arc surface, at least one arc surface is formed by the first The end extends axially toward the second end; the rod body includes at least one fiber body, and the fiber body includes a vertical fiber layer, a transverse fiber layer, a first oblique fiber layer and a second oblique fiber layer that are overlapped and bonded up and down. Layers, the fibers of the straight fiber layer are parallel to the axial direction of the rods, the fibers of the transverse fiber layer are parallel to the radial direction of the rods, the fibers of the first oblique fiber layer and the fibers of the second oblique fiber layer are respectively The axial direction of the rod body has an angle and intersects each other, thereby increasing the radial strength of the supporting rod and sufficient supporting strength to ensure safe use.
Description
本創作係有關一種支撐桿結構,尤指一種能同時具有徑向強度及足夠的支撐強度以確保使用安全者。The invention relates to a support rod structure, especially one that can simultaneously have radial strength and sufficient support strength to ensure safe use.
對於大型的機具設備而言,大多會使用金屬支撐架以提供足夠的支撐強度,但是在組裝金屬支撐架時,如果金屬支撐架的體積大而讓整體之重量太重,即可能需要以吊車懸吊施工,不但在實際作業上有安全之疑慮,運轉時耗電且相當浪費人力。因此,對於平面狀之金屬支撐板而言,為了使具有足夠之強度,並減輕產品之重量,即會以纖維板取代金屬支撐板,而目前之纖維板主要是利用加溫、加壓方式,將複數個相互重疊之含樹脂碳纖維層硬化之後成型;但是對於實心條狀產品,尤其是圓柱狀的纖維桿而言,為了產生精準的外形,並方便加工成型以節省成本,則主要是使用拉擠成型加工法予以拉擠成型。For large-scale machinery and equipment, metal support frames are mostly used to provide sufficient support strength. However, when assembling metal support frames, if the metal support frame is too large to make the overall weight too heavy, it may be necessary to hang it with a crane. Crane construction not only has safety doubts in actual operation, but also consumes electricity and wastes manpower during operation. Therefore, for the planar metal support plate, in order to have sufficient strength and reduce the weight of the product, the metal support plate will be replaced by fiberboard, and the current fiberboard mainly uses heating and pressure. However, for solid strip products, especially cylindrical fiber rods, in order to produce precise shapes and facilitate processing and molding to save costs, pultrusion is mainly used The processing method is pultrusion.
拉擠成型加工法主要是將複數條長纖維從樹脂槽含浸之後,進入模具內加熱硬化成型拉拔出來,其成型後之拉擠成型材再依需要的尺寸裁切成各種長短的成品。其中,由於拉擠成型材係以單軸直向拉擠而成,雖然具有足夠的抗拉伸強度及軸向支撐力,但在與拉擠方向垂直的徑向,僅依靠硬化樹脂的黏著力,其強度則明顯不足。再者,當纖維桿向上連接機具設備時,常需要在纖維桿之周緣切削出至少一個環形槽,而當切削出環形槽之後,即會將纖維桿之部份直向纖維截斷,讓原先所賴以形成足夠支撐強度之功能減弱,或是讓纖維桿之端部與環形槽之間的直向纖維剝落;如此一來,不但會影響整體外形,且可能讓纖維桿無法有效的向上支撐,而有斷裂之危險。The pultrusion molding processing method is mainly to impregnate a plurality of long fibers from the resin tank, enter the mold, heat and harden, and then pull them out. After the molding, the pultrusion profile is cut into various lengths according to the required size. Among them, since the pultrusion profile is uniaxially pultruded, although it has sufficient tensile strength and axial support, it only relies on the adhesive force of the hardened resin in the radial direction perpendicular to the pultrusion direction. , its strength is obviously insufficient. Furthermore, when the fiber rod is upwardly connected to the equipment, it is often necessary to cut at least one annular groove on the periphery of the fiber rod, and when the annular groove is cut, the part of the fiber rod will be cut off straight to the fiber, allowing the original The function of forming sufficient support strength is weakened, or the straight fiber between the end of the fiber rod and the annular groove is peeled off; this will not only affect the overall shape, but may also make the fiber rod unable to effectively support upwards, And there is a danger of breaking.
有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,創作人積多年的經驗及不斷的研發改進,遂有本創作之產生。In view of this, in order to provide a structure different from the conventional technology and improve the above-mentioned shortcomings, the author has accumulated many years of experience and continuous research and development, so this creation is produced.
本創作之一目的在提供一種支撐桿結構,俾能解決習用拉擠成型材之徑向強度不足,或是在纖維桿之周緣進行環形槽之類的加工以後,會將部份直向纖維截斷,讓纖維桿之端部與環形槽之間的直向纖維剝落,而會影響整體外形,同時使纖維桿無法有效的向上支撐,甚至於會有斷裂危險之問題,而能經由複數個纖維層上下重疊黏結為一纖維本體,並以至少一纖維本體構成一桿體之結構,以增加支撐桿之徑向強度;並在進行環形槽之類的加工時,能維持各纖維之間的連結,防止纖維剝落以保持整體外形之完整,同時具有足夠的支撐強度以確保使用安全。One purpose of this creation is to provide a support rod structure to solve the lack of radial strength of conventional pultruded materials, or to cut off part of the straight fibers after processing such as annular grooves on the periphery of the fiber rod , so that the straight fibers between the end of the fiber rod and the annular groove are peeled off, which will affect the overall shape, and at the same time make the fiber rod unable to effectively support upwards, and even have the risk of breaking, but can pass through multiple fiber layers The upper and lower layers are bonded together to form a fiber body, and at least one fiber body constitutes a rod structure to increase the radial strength of the support rod; and when processing such as annular grooves, the connection between the fibers can be maintained. Prevent fiber peeling to maintain the integrity of the overall shape, and at the same time have sufficient support strength to ensure safe use.
為達上述創作之目的,本創作所設之支撐桿結構具有反向之一第一端及一第二端,第一端及第二端之間具有一桿體;其主要之技術特點在於:桿體之外周緣具有至少一弧面,至少一弧面由第一端朝向第二端之方向軸向延伸;以及桿體包括至少一纖維本體,纖維本體包括上下重疊黏結之一直向纖維層、一橫向纖維層、一第一斜向纖維層及一第二斜向纖維層,直向纖維層之各纖維平行桿體之軸向,橫向纖維層之各纖維平行桿體之徑向,第一斜向纖維層之各纖維及第二斜向纖維層之各纖維分別與桿體之軸向具有一角度,且第一斜向纖維層之各纖維及第二斜向纖維層之各纖維相互交叉。In order to achieve the purpose of the above creation, the support rod structure set up in this creation has a first end and a second end in reverse, and there is a rod body between the first end and the second end; its main technical characteristics are: The outer periphery of the rod body has at least one arc surface, and at least one arc surface extends axially from the first end toward the second end; and the rod body includes at least one fiber body, and the fiber body includes a vertical fiber layer that is overlapped and bonded up and down, A transverse fiber layer, a first oblique fiber layer and a second oblique fiber layer, the fibers of the straight fiber layer are parallel to the axial direction of the rod body, the fibers of the transverse fiber layer are parallel to the radial direction of the rod body, the first Each fiber of the oblique fiber layer and each fiber of the second oblique fiber layer have an angle with the axial direction of the rod body, and each fiber of the first oblique fiber layer and each fiber of the second oblique fiber layer cross each other .
實施時,桿體之截面為圓形。During implementation, the cross section of the rod body is circular.
實施時,直向纖維層、橫向纖維層、第一斜向纖維層及第二斜向纖維層由上而下依序重疊黏結。During implementation, the vertical fiber layer, the transverse fiber layer, the first oblique fiber layer and the second oblique fiber layer are sequentially overlapped and bonded from top to bottom.
實施時,桿體包括二個上下重疊黏結之纖維本體,二個纖維本體分別具有上下同向排列之直向纖維層、橫向纖維層、第一斜向纖維層及第二斜向纖維層。During implementation, the rod body includes two fiber bodies stacked and bonded up and down, and the two fiber bodies respectively have a vertical fiber layer, a transverse fiber layer, a first oblique fiber layer and a second oblique fiber layer arranged in the same direction up and down.
實施時,桿體包括二個上下重疊黏結之纖維本體,二個纖維本體分別具有上下反向排列之直向纖維層、橫向纖維層、第一斜向纖維層及第二斜向纖維層。During implementation, the rod body includes two fiber bodies stacked and bonded up and down, and the two fiber bodies respectively have a vertical fiber layer, a transverse fiber layer, a first oblique fiber layer and a second oblique fiber layer arranged in reverse up and down.
實施時,桿體之周緣具有至少一環形凹陷部。During implementation, the periphery of the rod body has at least one annular recess.
實施時,環形凹陷部為桿體周緣之環形槽。During implementation, the annular recess is an annular groove on the periphery of the rod body.
為便於對本創作能有更深入的瞭解,茲詳述於後:In order to facilitate a deeper understanding of this creation, it is described in detail below:
圖1、圖2為本創作支撐桿結構1之第一實施例,其中,本創作支撐桿結構1為具有圓形截面之一長形直桿,實施時,支撐桿結構1亦可為具有至少一弧面且截面為橢圓形或是其他幾何形狀之直桿。支撐桿結構1具有反向之一第一端11及一第二端12,第一端11及第二端12之間具有一桿體13,而至少一弧面14位於桿體13之外周緣,並由第一端11朝向第二端12之方向軸向延伸。Fig. 1, Fig. 2 are the first embodiment of the support rod structure 1 of this invention, wherein, the support rod structure 1 of this creation is a long straight rod with a circular cross section, during implementation, the support rod structure 1 can also have at least A straight bar with an arc and an elliptical cross-section or other geometric shapes. The support rod structure 1 has a reverse
桿體13包括一纖維本體15,纖維本體15包括複數個上下重疊之含樹脂碳纖維層,各個含樹脂之碳纖維層在經過加溫、加壓之後硬化成型。實施時,上述複數個碳纖維層為由上而下依序重疊黏結之一直向纖維層2、一橫向纖維層3、一第一斜向纖維層4及一第二斜向纖維層5。其中,各個纖維層之兩側分別為弧形面,藉以構成一個完整之圓形截面;而直向纖維層2之各纖維21平行桿體13之軸向,橫向纖維層2之各纖維31平行桿體13之徑向,第一斜向纖維層4之各纖維41及第二斜向纖維層5之各纖維51分別與桿體13之軸向具有一角度,且第一斜向纖維層4之各纖維及第二斜向纖維層5之各纖維相互交叉。藉此,經由各個纖維層之各個交叉纖維(21,31,41,51)之相互黏結,不但可以產生足夠的支撐強度,且可以增加桿體13之徑向強度。The
圖3為本創作支撐桿結構1之另一實施例,其與第一實施例不同之處在於:桿體13包括二個上下重疊黏結之纖維本體(15,15’),二個纖維本體(15,15’)分別具有上、下同向排列之直向纖維層(2,2’)、橫向纖維層(3,3’)、第一斜向纖維層(4,4’)及第二斜向纖維層(5,5’)。實施時,亦可如圖4所示,桿體13包括二個上下重疊黏結之纖維本體(15,15”),二個纖維本體(15,15”)分別具有上、下反向排列之直向纖維層(2,2”)、橫向纖維層(3,3”)、第一斜向纖維層(4,4”)及第二斜向纖維層(5,5”),同樣可以同時增加桿體13之軸向及徑向強度。Fig. 3 is another embodiment of the support rod structure 1 of the present creation, and it differs from the first embodiment in that: the
請參閱圖5所示,其為本創作支撐桿結構1之第二實施例,其與第一實施例不同之處在於:桿體13之周緣具有至少一環形凹陷部131,環形凹陷部131為桿體13周緣之環形槽,實施時,環形凹陷部131亦可為桿體13周緣之凹槽。其中,至少一環形凹陷部131會將桿體13之各纖維(21,31,41,51)部分切斷,但由於各纖維(21,31,41,51)之間的交叉連結,則可以防止部分纖維(21,31,41,51)剝落並具有足夠的支撐強度。See also shown in Fig. 5, it is the second embodiment of the support rod structure 1 of this invention, and its difference with the first embodiment is: the periphery of
請參閱圖2、圖5~8所示,本創作支撐桿結構1之成型方法主要包括下列步驟:
A. 提供一長方形纖維板6;
B.裁切長方形纖維板6,使形成正方形截面之至少一長條纖維桿7,任一長條纖維桿7具有由上而下依序重疊黏結之一直向纖維層2、一橫向纖維層3、一第一斜向纖維層4及一第二斜向纖維層5;以及
C.將至少一長條纖維桿7車製為圓形截面之至少一支撐桿結構1。
其中,長條纖維桿7亦可包括上、下同向排列黏結之二組直向纖維層(2,2’)、橫向纖維層(3,3’)、第一斜向纖維層(4,4’)及第二斜向纖維層(5,5’);或是上、下反向排列之二組直向纖維層(2,2”)、橫向纖維層(3,3”)、第一斜向纖維層(4,4”)及第二斜向纖維層(5,5”)。而步驟C之長條纖維桿7係以雙頂心之方式車製成型,不但可以方便加工、保持抵壓長條纖維桿7兩端之強度,且在進行環形凹陷部131的加工時,能維持各纖維(21,31,41,51)之間的連結以防止部分纖維(21,31,41,51)剝落。
Please refer to Figure 2 and Figures 5-8, the forming method of the support rod structure 1 of the present invention mainly includes the following steps:
A. Provide a
綜上所述,依上文所揭示之內容,本創作確可達到預期之目的,提供一種不僅能確保支撐桿之軸向及徑向強度,且能在進行環形槽之類的加工時,能防止纖維剝落以保持整體外形之完整,同時具有足夠的支撐強度以確保使用安全之支撐桿結構,極具產業上利用之價值,爰依法提出新型專利申請。To sum up, according to the content disclosed above, this creation can indeed achieve the expected purpose, providing a method that can not only ensure the axial and radial strength of the support rod, but also can be used when processing annular grooves and the like. Preventing fiber peeling to maintain the integrity of the overall shape, while having sufficient support strength to ensure safe use of the support rod structure, is of great value for industrial use, and the application for a new type of patent is filed in accordance with the law.
1: 支撐桿結構
11:第一端
12:第二端
13:桿體
131: 環形凹陷部
14:弧面
15,15’ ,15”:纖維本體
2,2’ ,2”:直向纖維層
21,31,41,51:纖維
3,3’ ,3”:橫向纖維層
4,4’ ,4”:第一斜向纖維層
5,5’ ,5”:第二斜向纖維層
6:長方形纖維板
7:長條纖維桿1: Support rod structure
11: first end
12: Second end
13: rod body
131: Annular depression
14:
﹝圖1﹞為本創作支撐桿結構之第一實施例之元件分解圖。 ﹝圖2﹞為本創作支撐桿結構之第一實施例之立體外觀圖。 ﹝圖3﹞為本創作支撐桿結構之另一實施例之元件分解圖。 ﹝圖4﹞為本創作支撐桿結構之另一實施例之元件分解圖。 ﹝圖5﹞為本創作支撐桿結構之第二實施例之立體外觀圖。 ﹝圖6﹞為本創作支撐桿結構之成型方法之長方形纖維板之元件分解圖。 ﹝圖7﹞為本創作支撐桿結構之成型方法之長方形纖維板之立體外觀圖。 ﹝圖8﹞為本創作支撐桿結構之成型方法之長條纖維桿之立體外觀圖。 (Fig. 1) is an exploded view of the first embodiment of the support rod structure of the invention. [Fig. 2] is the three-dimensional appearance view of the first embodiment of the support rod structure of the invention. (Fig. 3) is an exploded view of another embodiment of the support rod structure of the invention. (Fig. 4) is an exploded view of another embodiment of the support rod structure of the present invention. [Fig. 5] is the three-dimensional appearance view of the second embodiment of the support rod structure of the present invention. (Figure 6) is an exploded view of the components of the rectangular fiberboard used in the forming method of the support rod structure in this invention. (Fig. 7) is the three-dimensional appearance diagram of the rectangular fiberboard of the forming method of the support rod structure in this invention. (Fig. 8) is the three-dimensional appearance diagram of the long fiber rod of the forming method of the support rod structure in this invention.
1:支撐桿結構 1: Support rod structure
2:直向纖維層 2: Straight to the fiber layer
21,31,41,51:纖維 21,31,41,51: Fiber
3:橫向纖維層 3: Horizontal fiber layer
4:第一斜向纖維層 4: The first oblique fiber layer
5:第二斜向纖維層 5: The second oblique fiber layer
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TWI819909B (en) * | 2022-11-29 | 2023-10-21 | 和成欣業股份有限公司 | A support rod structure (1) and a forming method thereof |
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TWI819909B (en) * | 2022-11-29 | 2023-10-21 | 和成欣業股份有限公司 | A support rod structure (1) and a forming method thereof |
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