TWI663109B - Cover tape for electronic component packaging and package for electronic component - Google Patents
Cover tape for electronic component packaging and package for electronic component Download PDFInfo
- Publication number
- TWI663109B TWI663109B TW105106827A TW105106827A TWI663109B TW I663109 B TWI663109 B TW I663109B TW 105106827 A TW105106827 A TW 105106827A TW 105106827 A TW105106827 A TW 105106827A TW I663109 B TWI663109 B TW I663109B
- Authority
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- Taiwan
- Prior art keywords
- cover tape
- layer
- antistatic layer
- electronic parts
- tape
- Prior art date
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 127
- 239000000565 sealant Substances 0.000 claims abstract description 51
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 27
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims abstract description 21
- 150000001875 compounds Chemical class 0.000 claims description 54
- 230000003068 static effect Effects 0.000 claims description 38
- 239000004793 Polystyrene Substances 0.000 claims description 26
- 229920002223 polystyrene Polymers 0.000 claims description 26
- 239000004094 surface-active agent Substances 0.000 claims description 23
- 238000002834 transmittance Methods 0.000 claims description 22
- -1 ester compound Chemical class 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 14
- 229920001940 conductive polymer Polymers 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- 150000001793 charged compounds Chemical class 0.000 claims 2
- 239000010410 layer Substances 0.000 description 260
- 238000004519 manufacturing process Methods 0.000 description 35
- 229920005989 resin Polymers 0.000 description 35
- 239000011347 resin Substances 0.000 description 35
- 230000005611 electricity Effects 0.000 description 28
- 239000002216 antistatic agent Substances 0.000 description 25
- 238000000034 method Methods 0.000 description 25
- 239000011230 binding agent Substances 0.000 description 22
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 15
- 239000000758 substrate Substances 0.000 description 15
- 239000002904 solvent Substances 0.000 description 14
- 230000008859 change Effects 0.000 description 13
- 239000010408 film Substances 0.000 description 12
- 239000000203 mixture Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 10
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 10
- 229920001225 polyester resin Polymers 0.000 description 9
- 239000004645 polyester resin Substances 0.000 description 9
- 229920000570 polyether Polymers 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Substances CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000003085 diluting agent Substances 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 5
- 229940005642 polystyrene sulfonic acid Drugs 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000012212 insulator Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229920006267 polyester film Polymers 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229920003314 Elvaloy® Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- FFBZKUHRIXKOSY-UHFFFAOYSA-N aziridine-1-carboxamide Chemical compound NC(=O)N1CC1 FFBZKUHRIXKOSY-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 239000009719 polyimide resin Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000007142 ring opening reaction Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 229920006223 adhesive resin Polymers 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 150000008052 alkyl sulfonates Chemical class 0.000 description 2
- 125000004069 aziridinyl group Chemical group 0.000 description 2
- 150000001718 carbodiimides Chemical class 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 229920006317 cationic polymer Polymers 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229920006026 co-polymeric resin Polymers 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012847 fine chemical Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000767 polyaniline Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- GKWLILHTTGWKLQ-UHFFFAOYSA-N 2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1CCOC2=CSC=C21 GKWLILHTTGWKLQ-UHFFFAOYSA-N 0.000 description 1
- KAUUKLGQEAFGPP-UHFFFAOYSA-N 2-methylaziridine propanoic acid Chemical compound C(CC)(=O)O.CC1NC1 KAUUKLGQEAFGPP-UHFFFAOYSA-N 0.000 description 1
- 241001479434 Agfa Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- FYAMXEPQQLNQDM-UHFFFAOYSA-N Tris(1-aziridinyl)phosphine oxide Chemical compound C1CN1P(N1CC1)(=O)N1CC1 FYAMXEPQQLNQDM-UHFFFAOYSA-N 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000003709 fluoroalkyl group Chemical group 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000012939 laminating adhesive Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920000417 polynaphthalene Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- IUCJMVBFZDHPDX-UHFFFAOYSA-N tretamine Chemical compound C1CN1C1=NC(N2CC2)=NC(N2CC2)=N1 IUCJMVBFZDHPDX-UHFFFAOYSA-N 0.000 description 1
- 229950001353 tretamine Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D73/00—Packages comprising articles attached to cards, sheets or webs
- B65D73/02—Articles, e.g. small electrical components, attached to webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/86—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form for electrical components
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
- Laminated Bodies (AREA)
- Packages (AREA)
- Wrappers (AREA)
Abstract
本發明之電子零件包裝用蓋帶具有:基材層; 密封劑層,設於前述基材層之其中一面側;及抗靜電層,設於和前述基材層之該其中一面為相反側之面,令於23℃、50%RH測得之前述抗靜電層之表面之表面電阻値之値為R50 ,於23℃、30%RH測得之前述抗靜電層之表面之表面電阻値之値為R30 時,R50 /R30 之値為0.35以上2.8以下。The cover tape for packaging electronic parts of the present invention includes: a base material layer; a sealant layer provided on one side of the base material layer; and an antistatic layer provided on the side opposite to the one side of the base material layer The surface resistance 50 of the surface of the aforementioned antistatic layer measured at 23 ° C and 50% RH is R 50 , and the surface resistance of the surface of the aforementioned antistatic layer measured at 23 ° C and 30% RH is R 50 When 値 is R 30 , the 値 of R 50 / R 30 is 0.35 or more and 2.8 or less.
Description
本發明係關於電子零件包裝用蓋帶及電子零件用包裝體。The present invention relates to a cover tape for packaging electronic parts and a packaging body for electronic parts.
以往,電晶體、二極體、電容器、壓電元件暫存器等電子零件,在電子設備之製造現場係容納在由連續地形成可容納該電子零件之袋部而成的載帶與密封於上述載帶之蓋帶構成的包裝體而施以熱封處理後,以捲繞在紙製或塑膠製捲盤之狀態,運送到對於電子電路基板等實施表面安裝之作業區。然後,在上述作業區內剝離上述包裝體之蓋帶後,將該電子零件從形成在載帶之上述袋部取出,而成為對於電子電路基板等進行的表面安裝。針對上述電子零件,伴隨近年之電子設備之小型化,要求更為小型化、高度安裝化。所以,近年來的電子零件有更容易受到靜電所致之影響的傾向。In the past, electronic components such as transistors, diodes, capacitors, and piezo-electric device registers were stored at the manufacturing site of electronic equipment in a carrier tape formed by continuously forming a pocket portion capable of accommodating the electronic component and sealed in The packaging body composed of the cover tape of the carrier tape is heat-sealed, and is then wound around a paper or plastic reel, and is transported to a work area for surface mounting of electronic circuit boards and the like. Then, after the cover tape of the packaging body is peeled off in the work area, the electronic component is taken out of the bag portion formed on the carrier tape, and is surface-mounted on an electronic circuit board or the like. With respect to the above-mentioned electronic components, with the miniaturization of electronic devices in recent years, further miniaturization and high mounting are required. Therefore, in recent years, electronic parts tend to be more easily affected by static electricity.
例如專利文獻1揭示一種蓋帶,其為了抑制從載帶剝離時產生的靜電,在基材層上具備密封劑層,且密封劑層含有聚烯烴系樹脂與聚醚/聚烯烴共聚物。For example, Patent Document 1 discloses a cover tape that includes a sealant layer on a base material layer in order to suppress static electricity generated when peeled from a carrier tape, and the sealant layer contains a polyolefin-based resin and a polyether / polyolefin copolymer.
專利文獻2揭示一種蓋帶,為了抑制因為蓋帶與電子零件間之摩擦所引起的靜電等,控制成使密封劑層面之表面電阻値符合特定條件。 [先前技術文獻] [專利文獻]Patent Document 2 discloses a cover tape, in order to suppress static electricity and the like caused by friction between the cover tape and electronic parts, and control the surface resistance 値 of the sealant layer to meet specific conditions. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2012-214252號公報 [專利文獻2]日本特開2012-30897號公報[Patent Document 1] Japanese Patent Application Publication No. 2012-214252 [Patent Document 2] Japanese Patent Application Publication No. 2012-30897
[發明欲解決之課題] 但是近年來針對蓋帶之靜電對策之觀點要求的技術水準越來越高。 本案發明人針對習知的蓋帶進行各種探討,結果發現有如下的課題。 當將已容納電子零件之包裝體以捲繞在捲盤之狀態運送時,因為運送時之振動,會造成載帶與蓋帶黏著之面,亦即,和蓋帶之密封劑層表面為相反側之表面因摩擦而產生靜電。因為如此的靜電,有時會造成包裝體內容納的電子零件故障,或基板安裝時出現貼附等問題。 基於如此的知識見解,本案發明人發現針對習知的蓋帶,在和密封劑層表面為相反側之表面之靜電對策方面有改善的餘地。[Problems to be Solved by the Invention] However, in recent years, the technical level for the viewpoint of static electricity countermeasures of cover tapes has been increasing. The present inventors conducted various investigations on the conventional cover tape, and as a result, found the following problems. When the packaging body containing the electronic components is transported in a state of being wound on a reel, the surface of the carrier tape and the cover tape adhered due to vibration during transportation, that is, opposite to the surface of the sealant layer of the cover tape The surface on the side generates static electricity due to friction. Because of such static electricity, sometimes the electronic parts contained in the package may fail, or problems such as sticking during board mounting may occur. Based on such knowledge and knowledge, the inventors of the present invention have found that there is room for improvement in the countermeasure against static electricity on the surface on the opposite side of the surface of the sealant layer with respect to the conventional cover tape.
本發明提供抗摩擦帶電性優異之電子零件包裝用蓋帶。 [解決課題之方式]The present invention provides a cover tape for packaging electronic parts with excellent anti-friction charging properties. [Methods for solving problems]
本案發明人為了達成上述課題而努力研究,結果發現:在具有基材層、設於基材層之其中一面側之密封劑層、及設於基材層之另一面之抗靜電層的電子零件包裝用蓋帶中,於23℃、50%RH測得之抗靜電層之表面之表面電阻値、與於23℃、30%RH測得之抗靜電層之表面之表面電阻値之比的尺度,作為用以提高伴隨載帶剝離之抗靜電性之設計指針為有效,乃完成本發明。The inventors of the present case have worked hard to achieve the above-mentioned problems, and as a result, they have found that an electronic component includes a base material layer, a sealant layer provided on one side of the base material layer, and an antistatic layer provided on the other side of the base material layer. In the cover tape for packaging, the ratio of the surface resistance 値 of the surface of the antistatic layer measured at 23 ° C and 50% RH to the surface resistance 値 of the surface of the antistatic layer measured at 23 ° C and 30% RH As a design guide for improving the antistatic property accompanying the peeling of the carrier tape, it is effective to complete the present invention.
依照本發明,提供一種電子零件包裝用蓋帶,包括: 基材層;設於前述基材層之其中一面側之密封劑層;及設於和前述基材層之該其中一面為相反側之面之抗靜電層; 令於23℃、50%RH測得之前述抗靜電層之表面之表面電阻値之値為R50 ,於23℃、30%RH測得之前述抗靜電層之表面之表面電阻値之値為R30 時,R50 /R30 之値為0.35以上2.8以下。According to the present invention, there is provided a cover tape for packaging electronic parts, comprising: a base material layer; a sealant layer provided on one side of the base material layer; and a side provided on the opposite side to the one side of the base material layer Surface antistatic layer; Let the surface resistance of the surface of the aforementioned antistatic layer measured at 23 ° C and 50% RH be R 50 , and the surface of the aforementioned antistatic layer measured at 23 ° C and 30% RH When the surface resistance 値 is R 30 , the R 50 / R 30 is 0.35 or more and 2.8 or less.
本案發明人考量其他觀點,為了達成上述課題努力研究,結果發現: 在具有基材層、設於基材層之其中一面側之密封劑層、及設於基材層之另一面之抗靜電層的電子零件包裝用蓋帶中,於不同濕度條件測得之抗靜電層之表面之摩擦帶電壓之絕對値從5kV衰減到50V之時間(靜電電壓衰減時間)之變化率的尺度,作為用以使伴隨載帶之剝離之抗靜電性提高之設計指針為有效,乃完成本發明。The inventor of the present case considered other viewpoints and worked hard in order to achieve the above-mentioned subject. As a result, it was found that the substrate has a base material layer, a sealant layer provided on one side of the base material layer, and an antistatic layer provided on the other side of the base material layer. In the cover tape for packaging of electronic parts, the absolute value of the frictional band voltage on the surface of the antistatic layer measured under different humidity conditions is a measure of the rate of change of the time from 5kV to 50V (static voltage decay time) as a measure of The design guidelines for improving the antistatic property accompanying the peeling of the carrier tape are effective, and the present invention has been completed.
依照本發明,提供一種電子零件包裝用蓋帶,包括: 基材層;設於前述基材層之其中一面側之密封劑層;及設於和前述基材層之該其中一面為相反側之面之抗靜電層; 針對前述抗靜電層之表面之摩擦帶電壓之絕對値從5kV衰減到50V之靜電電壓衰減時間,令於23℃、50%RH測得之前述靜電電壓衰減時間之値為S50 ,於23℃、30%RH測得之前述靜電電壓衰減時間之値為S30 時,S50 /S30 之値為0.7以上1以下。 又,依照本發明提供一種電子零件用包裝體,係由以載帶與蓋帶構成的零件收納帶構成,該載帶係將收納電子零件之零件收納部以預定間隔排列而形成;該蓋帶,係設置成被覆形成於前述載帶之前述零件收納部;前述零件收納帶可捲繞成捲盤狀,前述蓋帶為上述電子零件包裝用蓋帶。 [發明之效果]According to the present invention, there is provided a cover tape for packaging electronic parts, comprising: a base material layer; a sealant layer provided on one side of the base material layer; and a side provided on the opposite side to the one side of the base material layer The anti-static layer on the surface; The absolute voltage of the frictional voltage of the surface of the aforementioned anti-static layer decays from 5 kV to 50 V, and the time of the aforementioned electrostatic voltage decay measured at 23 ° C and 50% RH is S 50 , when the 値 of the aforementioned electrostatic voltage decay time measured at 23 ° C. and 30% RH is S 30 , the 値 of S 50 / S 30 is 0.7 or more and 1 or less. In addition, according to the present invention, there is provided a packaging body for electronic parts, which is composed of a component storage tape composed of a carrier tape and a cover tape, and the carrier tape is formed by arranging parts storage sections for storing electronic parts at predetermined intervals; the cover tape It is provided so as to cover and form the component storage portion of the carrier tape; the component storage tape can be wound into a reel shape, and the cover tape is the cover tape for electronic component packaging. [Effect of Invention]
依照本發明可提供抗摩擦帶電性優異之電子零件包裝用蓋帶。According to the present invention, a cover tape for packaging electronic parts having excellent anti-friction charging properties can be provided.
圖1顯示本實施形態之電子零件包裝用蓋帶之一例之概略剖面圖。 如圖1,本實施形態之電子零件包裝用蓋帶10(以下也記載為「蓋帶」),具有:基材層1; 密封劑層2,設於基材層1之其中一面側;及抗靜電層3,設於和基材層1之上述該一面為相反側之面。並且,該蓋帶10,令於23℃、50%RH測得之抗靜電層3之表面之表面電阻値之値為R50 ,於23℃、30%RH測得之抗靜電層3之表面之表面電阻値之値為R30 時,R50 /R30 之値為0.35以上2.8以下。藉此,可達成伴隨載帶之剝離之抗靜電性優異之蓋帶。又,上述表面電阻値可依據IEC61340測定。FIG. 1 is a schematic cross-sectional view showing an example of a cover tape for packaging electronic parts according to this embodiment. As shown in FIG. 1, a cover tape 10 (hereinafter also referred to as a “cover tape”) for packaging electronic parts according to this embodiment includes: a base material layer 1; a sealant layer 2 provided on one side of the base material layer 1; and The antistatic layer 3 is provided on a surface opposite to the aforementioned surface of the base material layer 1. In addition, with this cover tape 10, the surface resistance of the surface of the antistatic layer 3 measured at 23 ° C and 50% RH is R 50 , and the surface of the antistatic layer 3 measured at 23 ° C and 30% RH When the surface resistance 値 is R 30 , the R 50 / R 30 is 0.35 or more and 2.8 or less. Thereby, a cover tape excellent in antistatic property accompanying peeling of the carrier tape can be achieved. The surface resistance 値 can be measured in accordance with IEC61340.
圖2顯示本實施形態之電子零件包裝用蓋帶密封於載帶之狀態之一例之圖。 首先,針對蓋帶之使用方法,參照圖2説明。如圖2,蓋帶10,係作為載帶20之蓋材,載帶20係配合電子零件之形狀而將凹狀之袋部21連續設置而成。具體而言,蓋帶10係以被覆載帶20之袋部21之開口部全面的方式黏著(例如:熱封)於載帶20之表面而使用。又,於後述,係將蓋帶10與載帶20黏著而獲得之結構體稱為電子零件用包裝體100並説明。FIG. 2 is a diagram showing an example of a state in which a cover tape for packaging electronic parts according to this embodiment is sealed to a carrier tape. First, a method of using the cover tape will be described with reference to FIG. 2. As shown in FIG. 2, the cover tape 10 is used as a cover material of the carrier tape 20, and the carrier tape 20 is formed by continuously setting the concave bag portion 21 in accordance with the shape of the electronic component. Specifically, the cover tape 10 is used by being adhered (for example, heat-sealed) to the surface of the carrier tape 20 so as to cover the entire opening portion of the bag portion 21 of the carrier tape 20. The structure obtained by adhering the cover tape 10 and the carrier tape 20 to each other will be referred to as a packaging body 100 for electronic components and described later.
實際在電子設備之製造現場,係依以下程序製作電子零件用包裝體100。首先,在載帶20之袋部21內容納電子零件。其次,以覆蓋載帶20之袋部21之開口部全面的方式,將蓋帶10黏著在載帶20之表面,藉此可獲得電子零件密封容納於包裝體100內而成的結構體。容納該電子零件而成的結構體,以包裝體100捲繞在紙製或塑膠製捲盤的狀態,運送到對於電子電路基板等進行表面安裝之作業區。如此,於包裝體100捲繞在捲盤之狀態運送電子零件時,載帶20之底面20a會和蓋帶10之表面10a接觸(摩擦)。Actually, at the manufacturing site of the electronic equipment, the packaging body 100 for electronic parts is manufactured according to the following procedure. First, electronic components are contained in the bag portion 21 of the carrier tape 20. Secondly, the cover tape 10 is adhered to the surface of the carrier tape 20 in such a manner as to cover the entire opening of the bag portion 21 of the carrier tape 20, thereby obtaining a structure in which electronic components are hermetically contained in the packaging body 100. The structure formed by accommodating the electronic parts is transported to a work area for surface mounting of an electronic circuit board or the like in a state where the package 100 is wound on a paper or plastic reel. As described above, when the electronic component is transported while the package 100 is wound on a reel, the bottom surface 20 a of the carrier tape 20 and the surface 10 a of the cover tape 10 are brought into contact (friction).
本實施形態中,電子零件用包裝體係由載帶20與蓋帶10構成的零件收納帶構成,載帶20係將收納電子零件之零件收納部(袋部21)以預定間隔排列形成,蓋帶10係設置成被覆形成於載帶20之零件收納部。此零件收納帶可捲繞成捲盤狀。 又,本實施形態之電子零件包裝用蓋帶(蓋帶10)可為片狀也可為能捲繞成捲盤狀之輥狀。In this embodiment, the packaging system for electronic parts is composed of a component storage tape composed of a carrier tape 20 and a cover tape 10. The carrier tape 20 is formed by arranging the component storage sections (bag sections 21) for storing electronic components at predetermined intervals. The cover tape Reference numeral 10 is provided so as to cover and form the component storage portion of the carrier tape 20. This part storage tape can be wound into a reel shape. In addition, the cover tape (cover tape 10) for packaging electronic parts of this embodiment may be a sheet shape or a roll shape which can be wound into a reel shape.
在此,本案發明人進行了各種研究,結果有如下發現。具體而言,當使用習知蓋帶將容納了製作的電子零件而得的結構體進行運送時,因為運送時之振動會導致將載帶與蓋帶黏著之面,亦即和蓋帶之密封劑層表面為相反側之表面由於摩擦而產生靜電。因為搬運時等的摩擦所引起的靜電有時會造成包裝體內容納的電子零件故障、或基板安裝時發生貼附等問題。 基於如此的發現,本案發明人發現習知蓋帶在和密封劑層表面為相反側之表面之靜電對策方面改善的餘地。 例如通常認為降低表面電阻値為抗靜電對策。但是即使降低表面電阻値,仍會有發生摩擦帶電的情事。基於如此的見解進行研究,認為依據作業環境抑制帶電,能夠抑制摩擦帶電之發生。Here, the inventors of the present case conducted various studies and found the following. Specifically, when a conventional cover tape is used to transport a structure containing the manufactured electronic parts, the vibration during transportation may cause the surface to which the carrier tape and the cover tape are adhered, that is, the seal with the cover tape. The surface of the agent layer is the surface on the opposite side which generates static electricity due to friction. Static electricity caused by friction during transportation may cause problems such as failure of electronic components contained in the package body, or sticking during board mounting. Based on such findings, the inventors of the present invention have found that the conventional cover tape has room for improvement in electrostatic countermeasures on the surface on the opposite side from the surface of the sealant layer. For example, reducing the surface resistance 降低 is generally considered as an antistatic measure. However, even if the surface resistance 降低 is reduced, triboelectric charging may still occur. Based on such findings, it is considered that suppression of electrification depending on the working environment can suppress occurrence of frictional electrification.
進一步深入研究,結果發現以往的蓋帶,大部分會伴隨電子設備之製造現場之作業環境之濕度變化,而有抗靜電層之表面之表面電阻値大幅變動的情形。具體而言,習知的蓋帶,上述表面電阻値R50 與上述表面電阻値R30 之變動率是比2.8倍還大之比率。由此,本案發明人獲得了以下見解:習知的蓋帶,由因摩擦而產生之靜電而來的電荷會介由附著在抗靜電層表面之水分而移動之可能性高,因而著眼於特性之因子包括濕度變化,找到新的設計方針。After further in-depth research, it was found that most of the previous cover tapes would accompany the humidity change of the operating environment at the manufacturing site of the electronic equipment, and the surface resistance of the surface of the antistatic layer may vary greatly. Specifically, in the conventional cover tape, the rate of change of the surface resistance 値 R 50 and the surface resistance 値 R 30 is a ratio greater than 2.8 times. Therefore, the inventor of the present case has obtained the following insight: The conventional cover tape has a high possibility that the charges generated by the static electricity generated by friction will move through the moisture adhered to the surface of the antistatic layer, and thus focus on the characteristics Factors include humidity changes to find new design guidelines.
亦即,本實施形態之蓋帶,如上述,於23℃、50%RH測得之抗靜電層之表面之表面電阻値R50 與於23℃、30%RH測得之抗靜電層之表面之表面電阻値R30 之比,即R50 /R30 之値,係符合特定條件。如此,由於運送電子零件時之振動所造成載帶之底面與蓋帶之表面接觸而產生之靜電,對於容納在由載帶與蓋帶構成之包裝體內之電子零件導致的影響可以減低。所以,由於運送電子零件時之振動造成載帶之底面與蓋帶之表面接觸而產生之靜電導致電子零件發生靜電破壞、或基板安裝時引起貼附等問題的不良現象可以受到抑制。That is, as described above, the surface resistance of the surface of the antistatic layer 値 R 50 measured at 23 ° C and 50% RH and the surface of the antistatic layer measured at 23 ° C and 30% RH as described above. The ratio of the surface resistance 値 R 30 , which is the ratio of R 50 / R 30 , meets certain conditions. In this way, the static electricity generated due to the contact between the bottom surface of the carrier tape and the surface of the cover tape caused by the vibration when the electronic parts are transported can reduce the influence on the electronic parts contained in the packaging body composed of the carrier tape and the cover tape. Therefore, problems such as electrostatic damage to electronic parts caused by the static electricity caused by the contact between the bottom surface of the carrier tape and the surface of the cover tape caused by vibration during the transportation of electronic parts can be suppressed.
本實施形態之蓋帶中,上述R50 /R30 之下限値例如:較佳為0.35以上,更佳為0.4以上,更佳為0.5以上。另一方面,上述R50 /R30 之上限値例如:較佳為2.8以下,更佳為2.5以下,又更佳為2以下,又較佳為1.5以下。藉此,能使伴隨載帶剝離之抗靜電性更為提高。又,以往的代表性的蓋帶大部分上述R50 /R30 之値為約0.06。尤其,上述R50 /R30 之値為上述上限値以下時,即使因摩擦產生靜電仍可達成放電特性優異之蓋帶。又,由於濕度變化導致之表面電阻値變化小,可成為保存性優異之蓋帶。另一方面,上述R50 /R30 之値為上述下限値以上時,即使電子設備之製造現場之作業環境為濕度約30RH%之乾燥狀態,仍能成為運送中由於蓋帶與電子零件摩擦而產生之靜電、從載帶將蓋帶剝離時產生之靜電、從附著之塵埃、內容物產生之靜電等的放電特性優異之蓋帶。如本實施形態之蓋帶,上述R50 /R30 之値符合特定條件時,亦即,伴隨電子設備之製造現場之作業環境之濕度變化之表面電阻値之變動率小時,據認為來自因摩擦而產生之靜電之電荷能夠在形成抗靜電層之材料中移動,所以,能夠抑制像習知蓋帶般經由附於抗靜電層表面之水分而移動。In the cover tape of this embodiment, the lower limit of the aforementioned R 50 / R 30 is , for example, preferably 0.35 or more, more preferably 0.4 or more, and even more preferably 0.5 or more. On the other hand, the upper limit R of R 50 / R 30 is , for example, preferably 2.8 or less, more preferably 2.5 or less, still more preferably 2 or less, and still more preferably 1.5 or less. Thereby, the antistatic property accompanying the peeling of the carrier tape can be further improved. In addition, most of the conventional representative cover tapes mentioned above have a ratio of R 50 / R 30 of about 0.06. In particular, when the 値 of R 50 / R 30 is equal to or smaller than the upper limit 値, a cover tape having excellent discharge characteristics can be achieved even if static electricity is generated by friction. In addition, the change in surface resistance due to changes in humidity is small, and it can be used as a cover tape with excellent storage stability. On the other hand, when the 値 of R 50 / R 30 is above the lower limit 値, even if the operating environment of the manufacturing site of the electronic equipment is in a dry state with a humidity of about 30 RH%, it can still be caused by friction between the cover tape and electronic parts during transportation A cover tape having excellent discharge characteristics, such as static electricity generated, static electricity generated when a cover tape is peeled from a carrier tape, static electricity generated from attached dust, and the contents. As in the cover tape of this embodiment, when the above-mentioned R 50 / R 30 meets certain conditions, that is, the rate of change of the surface resistance 伴随 accompanying the change in humidity of the operating environment at the manufacturing site of the electronic device is small, it is considered that it is caused by friction The generated electrostatic charges can move in the material forming the antistatic layer. Therefore, the conventional electrostatic tape can be prevented from moving through the moisture attached to the surface of the antistatic layer.
又,本實施形態之蓋帶,於23℃、50%RH測得之抗靜電層之表面之表面電阻値R50 與於23℃、12%RH測得之抗靜電層之表面之表面電阻値R12 之比,即R50 /R12 之値,較佳為0.1以上10以下,更佳為0.125以上8以下,最佳為0.17以上6以下。藉此,能更嚴密地控制伴隨電子設備之製造現場之作業環境之濕度變化使蓋帶之抗靜電層之表面電阻値變動,故能成為伴隨載帶之剝離之抗靜電性更優良的蓋帶。In addition, for the cover tape of this embodiment, the surface resistance of the surface of the antistatic layer measured at 23 ° C and 50% RH R 50 and the surface resistance of the surface of the antistatic layer measured at 23 ° C and 12% RH The ratio of R 12 , that is, the ratio of R 50 / R 12 , is preferably 0.1 or more and 10 or less, more preferably 0.125 or more and 8 or less, and most preferably 0.17 or more and 6 or less. As a result, it is possible to more closely control the humidity change accompanying the operating environment at the manufacturing site of the electronic device, which changes the surface resistance of the antistatic layer of the cover tape, so that it can become a cover tape with better antistatic properties accompanying the peeling of the carrier tape. .
又,由其他觀點,本實施形態中,該蓋帶10,係針對抗靜電層3之表面之摩擦帶電壓之絕對値從5kV衰減到50V之時間,亦即,靜電電壓衰減時間,令於23℃、50%RH測得之値為S50 ,於23℃、30%RH測得之値為S30 時,S50 /S30 之値成為0.7以上1以下者。藉此,能達成伴隨載帶剝離之抗靜電性優異之蓋帶。又,於後述,「靜電電壓衰減時間S」係指抗靜電層3之表面之摩擦帶電壓之絕對値從5kV衰減到50V之時間並說明。Also, from another point of view, in this embodiment, the cover tape 10 is a time for the absolute value of the frictional band voltage on the surface of the antistatic layer 3 to decay from 5kV to 50V, that is, the electrostatic voltage decay time, which is 23 The 値 measured at ℃ and 50% RH is S 50. When the 値 measured at 23 ℃ and 30% RH is S 30 , the 50 of S 50 / S 30 becomes 0.7 or more and 1 or less. Thereby, a cover tape excellent in antistatic property accompanying the peeling of the carrier tape can be achieved. In addition, as will be described later, the "static voltage decay time S" refers to the time during which the absolute value of the frictional band voltage on the surface of the antistatic layer 3 decays from 5 kV to 50 V, and is described.
尤其,以往的蓋帶大部分會伴隨電子設備之製造現場之作業環境之濕度變化而抗靜電層之表面之摩擦帶電壓大幅變動。具體而言,習知的蓋帶,從上述靜電電壓衰減時間S50 與上述靜電電壓衰減時間S30 算出之S50 /S30 之値未達0.7。由此,本案發明人獲得以下見解:習知蓋帶,由因摩擦發生之靜電而來的電荷經由抗靜電層之表面附著之水分而移動造成摩擦帶電發生之可能性高,著眼於特性包括濕度變化,找到新的設計方針。In particular, most of the conventional cover tapes greatly change the frictional band voltage on the surface of the antistatic layer with the humidity change of the operating environment at the manufacturing site of the electronic device. Specifically, in the conventional cover tape, the sum of S 50 / S 30 calculated from the electrostatic voltage decay time S 50 and the electrostatic voltage decay time S 30 is less than 0.7. As a result, the inventors of the present case have obtained the following knowledge: The conventional cover tape is highly likely to cause frictional charging due to the movement of the static electricity generated by friction due to the charge attached to the surface of the antistatic layer, focusing on characteristics including humidity Change and find new design guidelines.
亦即,本實施形態之蓋帶,如上述,從於23℃、50%RH測得之靜電電壓衰減時間S50 與於23℃、30%RH測得之靜電電壓衰減時間S30 算出之S50 /S30 之値為符合特定條件。藉此,由於運送電子零件時之振動導致載帶之底面與蓋帶之表面接觸而產生之靜電對於容納在由載帶與蓋帶構成之包裝體內之電子零件導致之影響可減低。所以,可以抑制由於運送電子零件時之振動造成載帶之底面與蓋帶之表面接觸產生靜電而導致電子零件發生靜電破壞、或基板安裝時發生貼附等問題的不良現象。That is, the cover tape of the present embodiment aspect, as described above, at from 23 ℃, 50% RH, measured decay time of the electrostatic voltage at S 50 and 23 ℃, 30% RH was measured static voltage decay time of calculating the 30 S S 50 / S 30 of which meets certain conditions. Therefore, the static electricity generated due to the contact between the bottom surface of the carrier tape and the surface of the cover tape due to the vibration when the electronic parts are transported can reduce the influence on the electronic parts contained in the packaging body composed of the carrier tape and the cover tape. Therefore, it is possible to suppress such problems as electrostatic damage to electronic parts caused by the contact between the bottom surface of the carrier tape and the surface of the cover tape caused by vibration during the transportation of electronic parts, or problems such as sticking during board mounting.
本實施形態之蓋帶中,上述S50 /S30 之下限値例如:0.7以上,較佳為0.8以上,更佳為0.9以上。另一方面,上述S50 /S30 之上限値不特別限定,可為例如:1以下。藉此,能使伴隨載帶剝離之抗靜電性更為提高。具體而言,S50 /S30 之値符合上述數値範圍時,即使電子設備之製造現場之作業環境為濕度約30%RH之乾燥狀態,也能達成運送中由於蓋帶與電子零件摩擦而產生之靜電、從載帶將蓋帶剝離時產生之靜電、從附著之塵埃、內容物產生之靜電等的放電特性優異之蓋帶。In the cover tape of this embodiment, the lower limit of the above S 50 / S 30 is , for example, 0.7 or more, preferably 0.8 or more, and more preferably 0.9 or more. On the other hand, the upper limit 値 of S 50 / S 30 is not particularly limited, and may be, for example, 1 or less. Thereby, the antistatic property accompanying the peeling of the carrier tape can be further improved. Specifically, when the range of S 50 / S 30 meets the above range, even if the operating environment of the manufacturing site of the electronic equipment is a dry state with a humidity of about 30% RH, it can be achieved during transportation due to the friction between the cover tape and the electronic parts. A cover tape having excellent discharge characteristics, such as static electricity generated, static electricity generated when a cover tape is peeled from a carrier tape, static electricity generated from attached dust, and the contents.
在此,為了測定靜電電壓衰減時間S,實施之抗靜電層之表面之摩擦帶電壓可依例如以下方法測定。首先,將蓋帶之抗靜電層之表面與例如載帶等之和上述蓋帶之抗靜電層之表面接觸之對象物表面予以除電。然後,使蓋帶之抗靜電層之表面相對於對象物表面,以例如速度:約100mm/s、距離:約50mm之條件沿一方向接觸2次,使用公知之表面電位計測定上述摩擦帶電壓。又,本實施形態之摩擦帶電壓可採用使用公知之表面電位計,直接測定抗靜電層之表面之摩擦帶電壓而獲得之結果,也可採用測定對象物表面之摩擦帶電壓而從獲得之結果算出之結果。Here, in order to measure the electrostatic voltage decay time S, the frictional band voltage on the surface of the antistatic layer to be implemented can be measured according to the following method, for example. First, the surface of the antistatic layer of the cover tape is brought into contact with, for example, a carrier tape and the surface of the object which is in contact with the surface of the antistatic layer of the cover tape, and the static electricity is removed. Then, the surface of the antistatic layer of the cover tape is brought into contact with the surface of the object at a speed of about 100 mm / s and a distance of about 50 mm twice in one direction, and the above-mentioned friction band voltage is measured using a known surface potentiometer. . The friction band voltage of this embodiment can be obtained by directly measuring the friction band voltage on the surface of the antistatic layer using a known surface potentiometer, or it can be obtained by measuring the friction band voltage on the surface of the object. Calculated result.
又,本實施形態之蓋帶,令於23℃、50%RH測得之靜電電壓衰減時間之値為S50 ,於23℃、12%RH測得之靜電電壓衰減時間之値為S12 時,S50 /S12 之値較佳為0.2以上1以下,更佳為0.4以上1以下,最佳為0.5以上1以下。藉此能更嚴格地控制伴隨電子設備之製造現場之作業環境之濕度變化而蓋帶之抗靜電層之摩擦帶電量變動,故能成為伴隨載帶剝離之抗靜電性更優良的蓋帶。Further, aspect of this embodiment the cover tape, so that at 23 ℃, 50% RH, measured the static voltage decay Zhi of time S 50, at 23 ℃, 12% RH, measured the static voltage decay Zhi of time is 12 S The ratio of S 50 / S 12 is preferably 0.2 or more and 1 or less, more preferably 0.4 or more and 1 or less, and most preferably 0.5 or more and 1 or less. As a result, the frictional charge amount of the antistatic layer of the cover tape can be more strictly controlled due to changes in the humidity of the operating environment at the manufacturing site of the electronic device, so it can be a cover tape with better antistatic properties accompanying the peeling of the carrier tape.
本實施形態之蓋帶之全光線透射率之下限値較佳為80%以上,更佳為85%以上。藉此,可對於由蓋帶與載帶構成之包裝體賦予能檢查是否電子零件正確地容納在上述載帶之袋部內的所必要之透明性程度。換言之,基材層之全光線透射率藉由為上述下限値以上,則可以從由蓋帶與載帶構成之包裝體的外部看見並確認容納在包裝體內部的電子零件。又,蓋帶之全光線透射率之上限値不特別限定,可以為例如:100%以下。又,蓋帶之全光線透射率可依JIS K7105(1981)測定。The lower limit of the total light transmittance of the cover tape of this embodiment is preferably 80% or more, and more preferably 85% or more. Thereby, the packaging body consisting of a cover tape and a carrier tape can be provided with the necessary degree of transparency which can check whether an electronic component is correctly accommodated in the bag part of the said carrier tape. In other words, if the total light transmittance of the base material layer is equal to or more than the above-mentioned lower limit, the electronic components contained in the package body can be seen and confirmed from the outside of the package body composed of the cover tape and the carrier tape. The upper limit 全 of the total light transmittance of the cover tape is not particularly limited, and may be, for example, 100% or less. The total light transmittance of the cover tape can be measured in accordance with JIS K7105 (1981).
本實施形態之蓋帶,係對於該蓋帶之抗靜電層之表面重疊由聚苯乙烯構成的材料形成的片材,將上述片材以速度100mm/s以50mm的間隔摩擦2次,經5秒後以23℃、50%RH之條件測定摩擦帶電壓。如此的蓋帶之摩擦帶電壓不特別限定,例如:較佳為-1800V以上1800V以下,更佳為-1500V以上1500V以下,更佳為-1000V以上1000V以下,較佳為-800V以上800V以下。藉此,能更減低由於運送電子零件時之振動造成載帶之底面與蓋帶之表面接觸而產生之靜電對於由載帶與蓋帶構成之包裝體內容納的電子零件導致的影響。 又,將上述蓋帶之抗靜電層之表面,與例如載帶等的和上述蓋帶之抗靜電層之表面接觸之對象物表面予以除電。其次,使蓋帶之抗靜電層之表面相對於對象物表面沿一方向接觸2次,使用公知之表面電位計測定上述摩擦帶電壓。又,本實施形態之摩擦帶電壓,可採用利用公知之表面電位計直接測定抗靜電層之表面之摩擦帶電壓而獲得之結果,也可採用從測定對象物表面之摩擦帶電壓而獲得之結果算出之結果。The cover tape of this embodiment is a sheet made of a material made of polystyrene superimposed on the surface of the antistatic layer of the cover tape. The above-mentioned sheet is rubbed twice at a speed of 100 mm / s at 50 mm intervals. After three seconds, the frictional band voltage was measured under the conditions of 23 ° C and 50% RH. The frictional band voltage of such a cover tape is not particularly limited. For example, it is preferably -1800V or more and 1800V or less, more preferably -1500V or more and 1500V or less, more preferably -1000V or more and 1000V or less, and preferably -800V or more and 800V or less. Thereby, the influence of the static electricity generated by the contact between the bottom surface of the carrier tape and the surface of the cover tape due to the vibration when the electronic parts are transported on the electronic components contained in the packaging body composed of the carrier tape and the cover tape can be reduced. In addition, the surface of the antistatic layer of the cover tape is electrostatically removed from the surface of an object that is in contact with the surface of the antistatic layer of the cover tape, such as a carrier tape. Next, the surface of the antistatic layer of the cover tape was brought into contact with the surface of the object twice in one direction, and the above-mentioned friction band voltage was measured using a known surface potentiometer. In addition, the friction band voltage of this embodiment may be a result obtained by directly measuring the friction band voltage on the surface of the antistatic layer using a known surface potentiometer, or a result obtained by measuring the friction band voltage on the surface of the object. Calculated result.
本實施形態之蓋帶之寬幅不特別限定,可為例如:2mm以上100mm以下,較佳為2mm以上80mm以下,更佳為2mm以上50mm以下。The width of the cover tape of this embodiment is not particularly limited, and may be, for example, 2 mm or more and 100 mm or less, preferably 2 mm or more and 80 mm or less, and more preferably 2 mm or more and 50 mm or less.
以下針對形成本實施形態之蓋帶之各層結構詳細説明。The structure of each layer forming the cover tape of this embodiment will be described in detail below.
<基材層1> 構成基材層之材料,只要是對於該基材層疊層抗靜電層、密封劑層而製作蓋帶時、使蓋帶對於載帶黏著時,具有能耐受蓋帶使用時等從外部施加之應力的程度的機械強度,能耐受使蓋帶對於載帶黏著時施加之熱履歷之程度之耐熱性即可。又,構成基材層之材料之形態不特別限定,考量容易加工之觀點,也可為薄膜狀。<Base material layer 1> As long as the material constituting the base material layer is an antistatic layer or a sealant layer for the base material layer, when the cover tape is produced, and when the cover tape is adhered to the carrier tape, it has a resistance to the use of the cover tape. The mechanical strength of the degree of the stress applied from the outside may be sufficient to withstand the heat resistance to the extent that the cover tape attaches to the heat history applied when the carrier tape is adhered. In addition, the form of the material constituting the base material layer is not particularly limited, and in view of the ease of processing, it may be a thin film.
構成基材層之材料之具體例,例如:聚酯系樹脂、聚醯胺系樹脂、聚烯烴系樹脂、聚丙烯酸酯系樹脂、聚甲基丙烯酸酯系樹脂、聚醯亞胺系樹脂、聚碳酸酯系樹脂、ABS樹脂等。其中,考量使蓋帶之機械強度提高之觀點,聚酯系樹脂較理想,聚對苯二甲酸乙二醇酯更為理想。又,考量使蓋帶之機械強度、柔軟性提高的觀點,也可使用尼龍6作為構成基材層之材料。又,構成基材層之材料中也可以含有滑動材。該等材料可使用1種或併用2種以上。Specific examples of the material constituting the base material layer include, for example, polyester resins, polyamide resins, polyolefin resins, polyacrylate resins, polymethacrylate resins, polyimide resins, and polyimide resins. Carbonate resin, ABS resin, etc. Among them, from the viewpoint of improving the mechanical strength of the cover tape, a polyester resin is preferable, and polyethylene terephthalate is more preferable. From the viewpoint of improving the mechanical strength and flexibility of the cover tape, nylon 6 may be used as a material constituting the base material layer. The material constituting the base material layer may contain a sliding material. These materials can be used alone or in combination of two or more.
基材層可以由含有上述材料之單層薄膜形成,也可使用各層含有上述材料之多層薄膜形成。又,為了形成基材層所使用之薄膜之形態可以為未延伸薄膜,也可為沿單軸方向或雙軸方向延伸的薄膜,考量使蓋帶之機械強度提高的觀點,也可使用沿單軸方向或雙軸方向延伸之薄膜。The base material layer may be formed of a single-layer film containing the above-mentioned material, or may be formed using a multilayer film of each layer containing the above-mentioned material. The form of the film used to form the substrate layer may be an unstretched film or a film extending in a uniaxial direction or a biaxial direction. Considering the viewpoint of improving the mechanical strength of the cover tape, it is also possible to use Film extending in axial or biaxial direction.
基材層之厚度可以為例如:9μm以上25μm以下,較佳為9μm以上16μm以下。基材層之厚度為上述上限値以下時,蓋帶之剛性不會太高,密封後之載帶即使受到扭轉應力,蓋帶仍會追隨載帶的變形,能抑制剝離。又,基材層之厚度為上述上限値以上時,蓋帶之機械強度能成為良好,故即使從載帶將蓋帶以高速剝離時,仍能抑制蓋帶斷裂。The thickness of the substrate layer may be, for example, 9 μm or more and 25 μm or less, and preferably 9 μm or more and 16 μm or less. When the thickness of the base material layer is less than the above upper limit 値, the rigidity of the cover tape will not be too high. Even if the carrier tape after sealing is subjected to torsional stress, the cover tape will still follow the deformation of the carrier tape and can suppress peeling. In addition, when the thickness of the base material layer is at least the above upper limit ,, the mechanical strength of the cover tape can be good. Therefore, even when the cover tape is peeled from the carrier tape at a high speed, the cover tape can be suppressed from being broken.
基材層之全光線透射率之下限値例如較佳為80%以上,更佳為85%以上。藉此,可對於由蓋帶與載帶構成之包裝體賦予能檢查是否電子零件正確地容納在上述載帶之袋部內的所必要之透明性程度。換言之,基材層之全光線透射率藉由為上述下限値以上,則可以從由蓋帶與載帶構成之包裝體的外部看見並確認容納在包裝體內部的電子零件。又,基材層之全光線透射率之上限値不特別限定,可以為例如:100%以下。又,基材層之全光線透射率可依JIS K7105(1981)測定。The lower limit of the total light transmittance of the base material layer is preferably 80% or more, more preferably 85% or more. Thereby, the packaging body consisting of a cover tape and a carrier tape can be provided with the necessary degree of transparency which can check whether an electronic component is correctly accommodated in the bag part of the said carrier tape. In other words, if the total light transmittance of the base material layer is equal to or more than the above-mentioned lower limit, the electronic components contained in the package body can be seen and confirmed from the outside of the package body composed of the cover tape and the carrier tape. The upper limit 値 of the total light transmittance of the base material layer is not particularly limited, and may be, for example, 100% or less. The total light transmittance of the base material layer can be measured in accordance with JIS K7105 (1981).
<密封劑層2> 本實施形態之蓋帶中,密封劑層係設置在和基材層之抗靜電層設置之面為相反側之面之層。該密封劑層之表面,於以上述方法使用蓋帶時會接觸載帶。本實施形態中,藉由為包括抗靜電層、基材層、及密封劑層之多層結構,可達成對於載帶之黏著性與剝離性之均衡性,且可達成抗靜電性優異之電子零件包裝用蓋帶。<Sealant Layer 2> In the cover tape of this embodiment, the sealant layer is a layer provided on a surface opposite to the surface on which the antistatic layer of the base material layer is provided. The surface of the sealant layer contacts the carrier tape when the cover tape is used in the above method. In this embodiment, a multilayer structure including an antistatic layer, a base material layer, and a sealant layer can achieve a balance between the adhesiveness and peelability of the carrier tape, and can achieve electronic components with excellent antistatic properties. Cover tape for packaging.
構成密封劑層之材料,例如可使用包括丙烯酸系樹脂、聚酯系樹脂等熱塑性樹脂、及抗靜電劑者。該抗靜電劑之具體例可列舉選自於由氧化錫、氧化鋅、氧化鈦、膨潤石(smectite)等金屬填料、有聚氧乙烯烷胺、四級銨、烷基磺酸鹽(alkyl sulfonate)等結構之界面活性劑、有聚氧乙烯烷胺、四級銨、烷基磺酸鹽、聚醚等結構以嵌段或無規地納入之高分子型抗靜電劑、離子性液體、聚吡咯、聚(3,4-伸乙基二氧噻吩聚乙炔、聚苯胺與此等的衍生物構成的導電聚合物、碳構成之群組中之1種或該等之混合物。又,上述碳可使用碳黑、白碳、碳纖維、碳管等由碳構成的各種形狀的填料。可使用此等中的1種或併用2種以上。As a material constituting the sealant layer, for example, a thermoplastic resin such as an acrylic resin, a polyester resin, or an antistatic agent can be used. Specific examples of the antistatic agent include materials selected from metal fillers such as tin oxide, zinc oxide, titanium oxide, and smectite, polyoxyethylene alkylamines, quaternary ammonium, and alkyl sulfonate. ) And other structured surfactants, polyoxyethylene alkylamines, quaternary ammonium, alkyl sulfonates, polyethers, etc., polymer-type antistatic agents, ionic liquids, polyethers that are incorporated in blocks or randomly Pyrrole, poly (3,4-ethylenedioxythiophene polyacetylene, polyaniline and its derivatives, conductive polymers, carbon, or one of the groups of carbon. Also, the above carbon Fillers of various shapes made of carbon, such as carbon black, white carbon, carbon fiber, and carbon tube, can be used. One of these can be used or two or more of them can be used in combination.
構成密封劑層之材料中,考量防止運送中發生黏連之觀點,也可以含有選自於由以矽、鎂或鈣為主成分之氧化物粒子、二氧化矽、滑石等無機粒子、聚乙烯粒子、聚丙烯酸酯粒子及聚苯乙烯粒子等有機粒子構成之群中的1種或該等之摻混物。The material constituting the sealant layer may be selected from the group consisting of oxide particles containing silicon, magnesium, or calcium as the main component, inorganic particles such as silicon dioxide, and talc, and polyethylene, considering the viewpoint of preventing blocking during transportation. One or a mixture of organic particles such as particles, polyacrylate particles, and polystyrene particles.
密封劑層之厚度,考量提升對於載帶之黏著性與剝離性之均衡性之觀點,可為例如1μm以上15μm以下,較佳為1μm以上10μm以下,更佳為1μm以上5μm以下。The thickness of the sealant layer may be, for example, 1 μm or more and 15 μm or less, preferably 1 μm or more and 10 μm or less, and more preferably 1 μm or more and 5 μm or less from the viewpoint of improving the balance between the adhesiveness and the peelability of the carrier tape.
密封劑層之表面電阻値,考量能將因為各種原因而產生之靜電以良好效率放出到外部之觀點,於23℃、50RH%之條件可為例如104 Ω以上1011 Ω以下,較佳為105 Ω以上1010 Ω以下,更佳為105 Ω以上109 Ω以下。上述表面電阻値可依據IEC61340測定。The surface resistance of the sealant layer is 値. Considering that the static electricity generated due to various reasons can be discharged to the outside with good efficiency, the conditions at 23 ° C and 50RH% may be, for example, 10 4 Ω or more and 10 11 Ω or less, preferably 10 5 Ω or more and 10 10 Ω or less, more preferably 10 5 Ω or more and 10 9 Ω or less. The surface resistance 値 can be measured in accordance with IEC61340.
<抗靜電層3> 本實施形態之蓋帶中,抗靜電層係設置在和基材層之設有密封劑層之面為相反側之面的層。該抗靜電層之表面,如上述,在將電子零件容納於由載帶與蓋帶構成之包裝體而運送時,可能會接觸載帶之底面。<Antistatic layer 3> In the cover tape of this embodiment, the antistatic layer is a layer provided on the side opposite to the surface of the base material layer on which the sealant layer is provided. As described above, the surface of the antistatic layer may come into contact with the bottom surface of the carrier tape when the electronic components are stored in a packaging body composed of a carrier tape and a cover tape.
以下針對形成抗靜電層之材料説明。The materials for forming the antistatic layer are described below.
形成抗靜電層之材料,宜含有:例如和形成載帶底面之材料等形成容納電子零件並運送時和抗靜電層之表面接觸之對象物之材料相比,在摩電電序(triboelectric series)位在正側之「正之化合物」;以及,和形成上述對象物之材料相比,在摩電電序位於負側之「負之化合物」。藉此,能夠抑制抗靜電層之表面接觸對象物時發生伴隨摩擦之靜電。詳細的機制雖不詳,據推測係:抗靜電層之表面接觸對象物時,形成該抗靜電層之材料所含之正之化合物帶電為正極性,另一方面,負之化合物帶電為負極性,所以在抗靜電層內能成為電中和。The material forming the antistatic layer should preferably contain, for example, a material that forms an object that is in contact with the surface of the antistatic layer when the electronic component is contained and is transported when it is formed on the bottom surface of the carrier tape. The "positive compound" on the positive side; and the "negative compound" on the negative side of the galvanic electric sequence compared to the material forming the above object. This makes it possible to suppress generation of static electricity accompanied by friction when the surface of the antistatic layer contacts the object. Although the detailed mechanism is unknown, it is presumed that when the surface of the antistatic layer contacts the object, the positive compound contained in the material forming the antistatic layer is charged with positive polarity, and the negative compound is charged with negative polarity, so Can become electrically neutralized in the antistatic layer.
在此,本案發明人研究後發現:使用特定材料作為和抗靜電層之表面接觸之對象物,將其作為基準,可於併用正之化合物與負之化合物時安定地獲得抗靜電層之抗摩擦帶電性。進一步研究,結果得知:藉由採用棉布(棉100%)作為基準,可以避免因為摩擦之材質導致帶電之正負變化的影響,能安定地獲得由於本實施形態之正之化合物與負之化合物之併用所獲得之抗靜電層之抗摩擦帶電性。正負之帶電量之測定方法,例如以棉布(棉100%)摩擦樹脂片之表面或塗覆於樹脂片之薄膜之表面後,利用表面電位計測定之方法。於此情形,可使用例如:3M公司製Static Sensor 718等表面電位計。Here, the inventors of this case have found after researching that: using a specific material as an object in contact with the surface of the antistatic layer and using it as a reference, the antistatic frictional charge of the antistatic layer can be obtained stably when using a positive compound and a negative compound together Sex. After further research, it was found that by using cotton (100% cotton) as a reference, the influence of the positive and negative changes in the charge due to the friction material can be avoided, and the combination of positive and negative compounds in this embodiment can be obtained in a stable manner. The anti-friction charging property of the obtained anti-static layer. The method of measuring the positive and negative charge amounts is, for example, a method of measuring with a surface potentiometer after rubbing the surface of a resin sheet with cotton cloth (100% cotton) or the surface of a film coated with a resin sheet. In this case, a surface potentiometer such as StaticStatSensor 718 manufactured by 3M can be used.
本實施形態之正之化合物只要是相對於棉布會帶正電之化合物即可,例如:苯乙烯丙烯酸酯共聚物、酯丙烯酸共聚物、丙烯酸樹脂、乙烯醇、甲醛改性尼龍、氮丙啶基化合物、環氧化合物、碳二亞胺化合物等正之黏結劑樹脂。此等可以使用1種或併用2種以上。The positive compound in this embodiment may be a compound that is positively charged with respect to cotton cloth, for example, styrene acrylate copolymer, ester acrylic copolymer, acrylic resin, vinyl alcohol, formaldehyde-modified nylon, and aziridinyl compound. , Epoxy compounds, carbodiimide compounds and other positive binder resins. These may be used singly or in combination of two or more.
又,作為正之化合物,例如形成載帶之底面之材料等形成容納電子零件並運送時和抗靜電層之表面接觸之對象物之材料因為常含有聚苯乙烯等,也可使用氮丙啶基化合物及其開環化合物。氮丙啶基化合物一般係指有氮丙啶基之化合物,其具體例可列舉:N,N’-六亞甲基-1,6-雙(1-氮丙啶羧醯胺)、N,N’-二苯基甲烷-4,4’-雙(1-氮丙啶羧醯胺)、三羥甲基丙烷-三-β-氮丙啶基丙酸酯)、N,N’-甲苯-2,4-雙(1-氮丙啶羧醯胺)、三乙烯三聚氰胺、三羥甲基丙烷-三-β(2-甲基氮丙啶)丙酸酯、雙間苯二甲醯基-1-2-甲基氮丙啶、三-1-氮丙啶基氧化膦、參-1-2-甲基氮丙啶氧化膦等。又,上述氮丙啶基化合物也可使用日本觸媒公司製之Chemitite PZ-33、DZ-22E等市售品。又,氮丙啶基化合物之開環化合物係指氮丙啶基化合物中之氮丙啶基處於開環之狀態之化合物。In addition, as the positive compound, for example, the material forming the bottom surface of the carrier tape, and the material forming the object that contacts the surface of the antistatic layer when the electronic component is housed and is transported, the aziridinyl compound can also be used because it often contains polystyrene. And its ring-opening compounds. An aziridinyl compound generally refers to a compound having an aziridinyl group, and specific examples thereof include N, N'-hexamethylene-1,6-bis (1-aziridinylcarboxamide), N, N'-diphenylmethane-4,4'-bis (1-aziridinecarboxamide), trimethylolpropane-tri-β-aziridinylpropionate), N, N'-toluene -2,4-bis (1-aziridinecarboxamide), triethylenemelamine, trimethylolpropane-tri-β (2-methylaziridine) propionate, bis-m-xylylenedimethyl -1-2-methylaziridine, tri-1-aziridinylphosphine oxide, gins-2-methylaziridinylphosphine oxide, etc. In addition, as the aziridinyl compound, commercially available products such as Chemitite PZ-33 and DZ-22E manufactured by Nippon Catalytic Corporation may be used. The ring-opening compound of the aziridinyl compound refers to a compound in which the aziridinyl group in the aziridinyl compound is in a ring-opening state.
上述正之化合物之含量相對於形成抗靜電層之材料全量為0.2重量%以上98重量%以下較佳,0.5重量%以上90重量%以下更理想。藉此,塗膜之物理性強度提高,更耐受接觸導致之抗靜電劑之滑落。The content of the positive compound is preferably 0.2% by weight or more and 98% by weight or less, and more preferably 0.5% by weight or more and 90% by weight or less based on the total amount of the material forming the antistatic layer. As a result, the physical strength of the coating film is improved, and the antistatic agent is more resistant to slippage caused by contact.
本實施形態之負之化合物只要是相對於棉布帶負電之化合物即可,例如氟樹脂、聚酯化合物等負之黏結劑樹脂。此等可以使用1種或併用2種以上。The negative compound in this embodiment may be a compound that is negatively charged with respect to cotton cloth, for example, a negative binder resin such as a fluororesin or a polyester compound. These may be used singly or in combination of two or more.
又,作為負之化合物,因為形成載帶底面之材料等的形成容納電子零件並運送時和抗靜電層之表面接觸之對象物的材料常含有聚苯乙烯等,故也可使用酯化合物。酯化合物係指有機酸或無機酸與醇因為脱水反應而鍵結並生成之化合物,具體例可列舉聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯、該等之衍生物等。In addition, as the negative compound, since the material forming the bottom surface of the carrier tape or the like that forms the object that comes into contact with the surface of the antistatic layer when the electronic component is contained and is transported often contains polystyrene, etc., an ester compound can also be used. The ester compound refers to a compound that is formed by the organic acid or inorganic acid and alcohol being bonded due to dehydration reaction. Specific examples include polyethylene terephthalate, polybutylene terephthalate, and polynaphthalene dicarboxylic acid. Glycol esters, derivatives thereof, etc.
上述負之化合物之含量相對於形成抗靜電層之材料全量宜為0.2重量%以上98重量%以下較佳,0.5重量%以上90重量%以下更理想。藉此,塗膜之物理性強度提高,更能耐受由於接觸所致抗靜電劑之滑落。The content of the negative compound is preferably 0.2% by weight or more and 98% by weight or less, more preferably 0.5% by weight or more and 90% by weight or less with respect to the total amount of the material forming the antistatic layer. Thereby, the physical strength of the coating film is improved, and the antistatic agent can be more resistant to slippage due to contact.
在此,本案發明人研究結果發現藉由將上述正之化合物與負之化合物併用,能使抗靜電層之抗摩擦帶電性提高。再者,在正之化合物與負之化合物充分分散的抗靜電層,能適當控制包括表面電阻値、靜電電壓衰減時間等以濕度變化為因子之特性,能達成優良的抗摩擦帶電性。詳細的機制不詳,但是據認為因為正之化合物與負之化合物能將摩擦產生的摩擦帶電予以中和,能適當控制包括濕度變化為因子之特性。Here, as a result of research by the inventor of the present case, it has been found that by using the positive compound and the negative compound in combination, the antistatic frictional chargeability of the antistatic layer can be improved. Furthermore, in the antistatic layer in which the positive compound and the negative compound are sufficiently dispersed, characteristics such as surface resistance 値, static voltage decay time, and other factors taking humidity changes as factors can be appropriately controlled, and excellent anti-friction charging properties can be achieved. The detailed mechanism is unknown, but it is believed that the positive and negative compounds can neutralize the frictional charge generated by friction, and can appropriately control the characteristics including humidity change as a factor.
又,可知:關於正之化合物與負之化合物之摻合量,可藉由依據固體成分決定,以輕易地利用該等的併用進行抗摩擦帶電性之控制。 具體而言,負之化合物之固體成分之含量之下限値,相對於例如正之化合物之固體成分與負之化合物之固體成分之合計値100重量%,為50重量%以上較理想,60重量%以上更理想,70重量%以上又更佳。負之化合物之固體成分之含量之上限値不特別限定,例如相對於正之化合物之固體成分與負之化合物之固體成分之合計値100重量%可為99重量%以下,也可為95重量%以下,也可為90重量%以下。如此,藉由達成正之化合物與負之化合物之均衡性,能使抗摩擦帶電性優異之抗靜電層之製造安定性提高。In addition, it can be seen that the blending amount of the positive compound and the negative compound can be determined based on the solid content, so that the combined use of these can be easily used to control the anti-friction electrification. Specifically, the lower limit of the content of the solid content of the negative compound is 値 100% by weight, preferably 50% by weight or more, and 60% by weight or more, relative to, for example, the total of the solid content of the positive compound and the solid content of the negative compound. More preferably, it is more preferably 70% by weight or more. The upper limit of the content of the solid content of the negative compound is not particularly limited. For example, relative to the total of the solid content of the positive compound and the solid content of the negative compound, 100% by weight may be 99% by weight or less, and 95% by weight or less. It may also be 90% by weight or less. In this way, by achieving the balance between the positive compound and the negative compound, it is possible to improve the manufacturing stability of the antistatic layer having excellent anti-friction charging properties.
抗靜電層之表面電阻値之上限値,於23℃、15RH%之條件,例如為1011 Ω以下較理想,1010 Ω以下更佳,109 Ω以下更理想,107 Ω以下又更理想。藉此能使抗靜電性提高。抗靜電層之表面電阻値之下限値,於23℃、15RH%之條件,不特別限定,可為例如:103 Ω以上,較佳為104 Ω以上。上述表面電阻値可依據IEC61340測定。The upper limit of the surface resistance 値 of the antistatic layer is at 23 ° C and 15RH%. For example, it is preferably less than 10 11 Ω, more preferably 10 10 Ω or less, more preferably 10 9 Ω or less, and more preferably 10 7 Ω or less. . This can improve antistatic properties. The lower limit of the surface resistance 値 of the antistatic layer is not particularly limited at 23 ° C and 15RH%, and may be, for example, 10 3 Ω or more, and preferably 10 4 Ω or more. The surface resistance 値 can be measured in accordance with IEC61340.
形成抗靜電層之材料,考量使該抗靜電層之表面電阻値降低而抑制伴隨摩擦之靜電產生之觀點,宜含有導電性聚合物較佳。該導電性聚合物之具體例可列舉聚苯胺、聚吡咯等,其中可理想地使用聚乙烯二氧噻吩/聚苯乙烯磺酸(PEDOT/PSS)系化合物。此等可以使用1種或併用2種以上。The material forming the antistatic layer should preferably contain a conductive polymer in view of reducing the surface resistance 値 of the antistatic layer and suppressing the generation of static electricity accompanied by friction. Specific examples of the conductive polymer include polyaniline and polypyrrole. Among them, a polyethylene dioxythiophene / polystyrene sulfonic acid (PEDOT / PSS) -based compound is preferably used. These may be used singly or in combination of two or more.
形成抗靜電層之材料,考量使形成該抗靜電層時之透濕性、塗平性提高的觀點,宜含有界面活性劑較佳。該界面活性劑可以為低分子型之界面活性劑也可以為高分子型之界面活性劑,可理想地使用含有氟烷基結構之界面活性劑。此等可以使用1種或併用2種以上。The material forming the antistatic layer should preferably contain a surfactant in consideration of the viewpoint of improving the moisture permeability and the flatness when the antistatic layer is formed. The surfactant may be a low-molecular type surfactant or a high-molecular type surfactant, and a surfactant containing a fluoroalkyl structure may be preferably used. These may be used singly or in combination of two or more.
抗靜電層之摩擦帶電壓,於23℃、50%RH之條件下例如較佳為-1800V以上1800V以下,更佳為-1500V以上1500V以下,又更佳為-1000V以上1000V以下,較佳為-800V以上800V以下,最佳為-500V以上500V以下。又,抗靜電層之摩擦帶電壓之絕對値,在23℃、50%RH之條件下,例如較佳為1800V以下,更佳為1500V以下,又更佳為1000V以下,較佳為800V以下,最佳為500V以下。藉此,可以抑制因為運送電子零件時之振動造成載帶之底面與蓋帶之表面接觸而產生帶電導致電子零件受靜電破壞、或基板安裝時引起問題之不良現象。The frictional voltage of the antistatic layer is preferably -1800V or more and 1800V or less, more preferably -1500V or more and 1500V or less, and still more preferably -1000V or more and 1000V or less under the conditions of 23 ° C and 50% RH. -800V to 800V, preferably -500V to 500V. In addition, the absolute friction voltage of the antistatic layer is 23 ° C and 50% RH. For example, it is preferably 1800V or less, more preferably 1500V or less, still more preferably 1000V or less, and preferably 800V or less. The optimum is 500V or less. This can prevent the electronic parts from being damaged due to static electricity caused by the charging due to the contact between the bottom surface of the carrier tape and the surface of the cover tape caused by the vibration when the electronic parts are transported, or problems caused when the substrate is mounted.
又,本實施形態之抗靜電層之膜厚之下限値不特別限定,可以為例如1nm以上,較佳為10nm以上,更佳為20nm以上。藉此能使抗靜電層之機械強度提高。又,抗靜電層之膜厚之上限値不特別限定,可以為例如:5μm以下,較佳為4μm以下,更佳為3μm以下。藉此,能使疊層了抗靜電層的蓋帶全體的柔軟性提高。又,也可提高蓋帶每單位收容空間之體積之積體密度。The lower limit of the film thickness of the antistatic layer in this embodiment is not particularly limited, and may be, for example, 1 nm or more, preferably 10 nm or more, and more preferably 20 nm or more. This can improve the mechanical strength of the antistatic layer. The upper limit 値 of the film thickness of the antistatic layer is not particularly limited, and may be, for example, 5 μm or less, preferably 4 μm or less, and more preferably 3 μm or less. Thereby, the flexibility of the whole cover tape laminated | stacked with an antistatic layer can be improved. In addition, the volume density of the cover tape per unit storage space can be increased.
<其他層> 本實施形態之蓋帶也可以在基材層與密封劑層之間設置中間層(未圖示出)。藉此,能使蓋帶全體之緩衝性提高,且同時使和為黏著對象之載帶間之密合性提高。<Other layers> In the cover tape of this embodiment, an intermediate layer (not shown) may be provided between the base material layer and the sealant layer. Thereby, the cushioning property of the entire cover tape can be improved, and at the same time, the adhesiveness between the carrier tape and the carrier tape to be adhered can be improved.
作為形成上述中間層之材料,可以列舉烯烴系樹脂、苯乙烯系樹脂、環狀烯烴系樹脂等。其中,考量提高和黏著對象載帶之密合性之觀點,也可以使用烯烴系樹脂。此等可以使用1種或併用2種以上。Examples of the material for forming the intermediate layer include olefin-based resins, styrene-based resins, and cyclic olefin-based resins. Among them, an olefin-based resin may be used from the viewpoint of improving the adhesion with the carrier tape to be adhered. These may be used singly or in combination of two or more.
中間層之厚度,考量和為黏著對象之載帶之密合性提高之觀點,例如可為10μm以上30μm以下,較佳為15μm以上25μm以下。The thickness of the intermediate layer may be, for example, 10 μm or more and 30 μm or less, and preferably 15 μm or more and 25 μm or less from the viewpoint of improving the adhesiveness of the carrier tape that is an adhesion target.
本實施形態之蓋帶也可以在基材層與密封劑層之間或基材層與抗靜電層之間設置黏著層。藉此,能使蓋帶之機械強度提高。In the cover tape of this embodiment, an adhesive layer may be provided between the base material layer and the sealant layer or between the base material layer and the antistatic layer. This can improve the mechanical strength of the cover tape.
形成上述黏著層之材料中含有樹脂。該樹脂之具體例可列舉胺甲酸酯系之乾層合用黏著樹脂、增黏塗層用黏著樹脂等,一般而言,可使用聚酯多元醇、聚醚多元醇等聚酯組成物與異氰酸酯化合物組合者、聚丁二烯、聚亞胺樹脂等。The material forming the adhesive layer contains a resin. Specific examples of this resin include urethane-based dry laminating adhesive resins and adhesive resins for tackifying coatings. In general, polyester compositions such as polyester polyols and polyether polyols, and isocyanates can be used. Compounds, polybutadiene, polyimide resin, etc.
其次,針對形成容納電子零件並運送時和抗靜電層之表面接觸之對象物之材料進行説明。如上述,上述對象物可列舉載帶之底面等,但只要是容納電子零件並運送時、安裝電子零件時有可能和抗靜電層之表面接觸者即可,並不限定。又,形成上述對象物之材料之具體例可以列舉聚苯乙烯、聚對苯二甲酸乙二醇酯、聚碳酸酯等形成載帶之材料、聚乙烯、橡膠(將天然橡膠、合成橡膠等加工而得之材料)等。Next, materials for forming an object that comes into contact with the surface of the antistatic layer when the electronic component is housed and transported will be described. As described above, the object may be the bottom surface of a carrier tape, but it is not limited as long as it may be in contact with the surface of the antistatic layer when the electronic component is accommodated and transported, or when the electronic component is mounted. Specific examples of the material forming the object include carrier tape-forming materials such as polystyrene, polyethylene terephthalate, and polycarbonate, and polyethylene and rubber (processed from natural rubber and synthetic rubber) And obtained materials) and so on.
其次說明本實施形態之蓋帶之製造方法。 本實施形態中之蓋帶之製造方法和習知之製造方法不同,必需嚴格地控制後述製造條件。亦即,利用嚴格地控制以下2個條件之各種因子之製造方法,方可獲得於23℃、50%RH測得之抗靜電層之表面之表面電阻値R50 與於23℃、30%RH測得之抗靜電層之表面之表面電阻値R30 之比,即R50 /R30 之値符合上述特定之條件之蓋帶。 (1)形成抗靜電層之樹脂材料之摻合組成 (2)形成抗靜電層之材料與形成基材層之材料之組合Next, the manufacturing method of the cover tape of this embodiment is demonstrated. The manufacturing method of the cover tape in this embodiment is different from the conventional manufacturing method, and it is necessary to strictly control the manufacturing conditions described later. That is, the surface resistance of the surface of the antistatic layer 値 R 50 measured at 23 ° C and 50% RH can be obtained by using a manufacturing method that strictly controls various factors of the following two conditions: The ratio of the surface resistance (R 30) of the surface of the antistatic layer measured, that is, the cover tape that meets the above-mentioned specific conditions, that is, R 50 / R 30 . (1) Blended composition of the resin material forming the antistatic layer (2) Combination of the material forming the antistatic layer and the material forming the substrate layer
惟,本實施形態中之蓋帶,以嚴格控制上述2個條件之各種因子為前提,可以採用各種例如製造裝置之溫度設定等具體的製造條件。換言之,本實施形態中之蓋帶針對嚴格控制上述2個條件之各種因子以外之方面,可採用公知方法製作。該等之中,可列舉:於抗靜電層併用例如帶正電之正之化合物與帶負電之負之化合物,並且使此等成為良好分散之狀態等,適當控制包括表面電阻値等以濕度變化為因子之特性,使上述R50 、R30 、R50 /R30 成為所望之數値範圍之要素。以下列舉嚴格控制上述2個條件之各種因子為前提而製造蓋帶之方法之一例。 首先,在基材層之其中一面塗佈預定材料並使其乾燥,以形成抗靜電層。然後,其次在和基材層之已形成抗靜電層之面為相反側之面利用擠壓層合法將密封劑層進行疊層。以此方式,可製作本實施形態之蓋帶。又,也可將密封劑層利用擠壓加工法成形為片材後,在和基材層之已形成抗靜電層之面為相反側之面將獲得之片材進行疊層。However, the cover tape in this embodiment is based on the premise that various factors of the above two conditions are strictly controlled, and various specific manufacturing conditions such as the temperature setting of the manufacturing apparatus can be used. In other words, the cover tape in this embodiment can be produced by a known method for aspects other than the various factors that strictly control the above two conditions. Among them, the antistatic layer can be used in combination with, for example, a positively charged positive compound and a negatively charged negative compound, and these are well dispersed, and the appropriate control including the surface resistance, such as the change in humidity, is The characteristics of the factors make the above-mentioned R 50 , R 30 , R 50 / R 30 the elements of the desired range. The following is an example of a method for manufacturing a cover tape that strictly controls various factors of the above two conditions. First, a predetermined material is coated on one side of the base material layer and dried to form an antistatic layer. Then, the sealant layer is laminated on the surface opposite to the surface on which the antistatic layer has been formed of the base material layer by an extrusion layer method. In this way, the cover tape of this embodiment can be produced. Alternatively, after the sealant layer is formed into a sheet by an extrusion process, the obtained sheet may be laminated on the side opposite to the surface on which the antistatic layer has been formed on the base layer.
又,針對其他觀點之本實施形態之蓋帶之製造方法進行説明。 本實施形態中之蓋帶之製造方法和習知之製造方法不同,需要嚴格控制後述製造條件。亦即,利用嚴格地控制以下2個條件之各種因子之製造方法,方可獲得於23℃、50%RH測得之抗靜電層之表面之摩擦帶電壓之絕對値從5kV衰減到50V之靜電電壓衰減時間S50 、於23℃、30%RH測得之抗靜電層之表面之摩擦帶電壓之絕對値從5kV衰減到50V之靜電電壓衰減時間S30 、S50 /S30 之値符合上述特定之條件之蓋帶。 (1)形成抗靜電層之樹脂材料之摻合組成 (2)形成抗靜電層之材料與形成基材層之材料之組合In addition, the manufacturing method of the cover tape of this embodiment from another viewpoint is demonstrated. The manufacturing method of the cover tape in this embodiment is different from the conventional manufacturing method, and it is necessary to strictly control the manufacturing conditions described later. That is, by using a manufacturing method that strictly controls various factors of the following two conditions, the absolute value of the frictional band voltage of the surface of the antistatic layer measured at 23 ° C and 50% RH can be reduced from 5kV to 50V static electricity. Voltage decay time S 50 , the absolute value of the frictional band voltage on the surface of the antistatic layer measured at 23 ° C, 30% RH. The electrostatic voltage decay time S 30 , S 50 / S 30 from 5 kV to 50 V is in accordance with the above. Cover tape for specific conditions. (1) Blended composition of the resin material forming the antistatic layer (2) Combination of the material forming the antistatic layer and the material forming the substrate layer
惟,本實施形態中之蓋帶以嚴格控制上述2個條件之各種因子為前提,可以採用各種例如製造裝置之溫度設定等具體製造條件。換言之,本實施形態中之蓋帶除了嚴格控制上述2個條件之各種因子之方面以外,可採用公知方法製作。該等之中,可列舉例如併用帶正電之正之化合物與帶負電之負之化合物,並使此等成為良好分散之狀態等,作為適當控制包括靜電電壓衰減時間等以濕度變化為因子之特性,使上述S50 、S30 、S50 /S30 成為所望數値範圍之要素。以下針對以嚴格控制上述2個條件之各種因子為前提之蓋帶之製造方法之一例説明。 首先,在基材層之其中一面塗佈預定材料並使其乾燥,以形成抗靜電層。其次,在和基材層之已形成抗靜電層之面為相反側之面利用擠壓層合法將密封劑層進行疊層。以此方式,可製作本實施形態之蓋帶。又,也可於利用擠壓加工法將密封劑層形成片材後,在和基材層之已形成抗靜電層之面為相反側之面將獲得之片材進行疊層。However, the cover tape in this embodiment is based on the premise that various factors of the above two conditions are strictly controlled, and various specific manufacturing conditions such as the temperature setting of the manufacturing apparatus can be used. In other words, the cover tape in this embodiment can be produced by a known method, in addition to strictly controlling various factors of the above two conditions. Among these, for example, the positively charged positive compound and the negatively charged negative compound may be used in combination to make them well dispersed, etc., as appropriate to control characteristics including the change in humidity such as electrostatic voltage decay time as a factor of humidity Let the above-mentioned S 50 , S 30 , and S 50 / S 30 be the elements of the desired range. The following is an example of a method for manufacturing a cover tape on the premise that various factors of the above two conditions are strictly controlled. First, a predetermined material is coated on one side of the base material layer and dried to form an antistatic layer. Next, the sealant layer is laminated on the surface opposite to the surface on which the antistatic layer has been formed by the extrusion layer method. In this way, the cover tape of this embodiment can be produced. Alternatively, after the sealant layer is formed into a sheet by an extrusion processing method, the obtained sheet may be laminated on the side opposite to the surface on which the antistatic layer has been formed on the base layer.
又,形成上述中間層時,也可以在和基材層之已形成抗靜電層之面為相反側之面利用擠壓層合法將該中間層進行疊層,也可以於利用擠壓加工法將該中間層形成片材後,在和基材層之已形成抗靜電層之面為相反側之面將獲得之片材進行疊層。When the intermediate layer is formed, the intermediate layer may be laminated with an extrusion layer on the side opposite to the surface on which the antistatic layer has been formed, or the intermediate layer may be laminated by an extrusion process. After the intermediate layer is formed into a sheet, the obtained sheet is laminated on the side opposite to the surface on which the antistatic layer has been formed of the base layer.
又,形成上述黏著層時,可使用以往公知之塗佈方法在成為對象之面塗佈黏著層之材料。Moreover, when forming the said adhesive layer, the material of the adhesive layer can be apply | coated to the target surface using the conventionally well-known coating method.
以上已針對本發明之實施形態記載,但此等記載是本發明之例示,也可採用上述以外之各種構成。 [實施例]The embodiments of the present invention have been described above, but these descriptions are examples of the present invention, and various configurations other than the above may be adopted. [Example]
以下利用實施例及比較例説明本發明,但是本發明不限於此等例。Hereinafter, the present invention will be described using examples and comparative examples, but the present invention is not limited to these examples.
[實施例A] 實施例A及比較例A中,抗靜電層及密封劑層之製作使用之各原料成分如下所示。[Example A] In Example A and Comparative Example A, each raw material component used in the production of the antistatic layer and the sealant layer is shown below.
<抗靜電層> (抗靜電劑) ・抗靜電劑A1:包括聚乙烯二氧噻吩/聚苯乙烯磺酸(PEDOT/PSS)系之化合物之導電性聚合物(Herarus公司製,CLEVIOS P) ・抗靜電劑A2:二氧化錫(日記觸媒公司製) ・抗靜電劑A3:陽離子系低分子界面活性劑(日油公司製,Elegan 264-30) ・抗靜電劑A4:陽離子系高分子界面活性劑(Taisei fine chemical製,Akuri 1SX-1090)<Antistatic layer> (Antistatic agent) ・ Antistatic agent A1: Conductive polymer (Polyethylenedioxythiophene / polystyrenesulfonic acid (PEDOT / PSS))-based compound (Herarus Corporation, CLEVIOS P) ・Antistatic agent A2: Tin dioxide (manufactured by Diary Catalytic Corporation) • Antistatic agent A3: cationic low-molecular surfactant (manufactured by Nippon Oil Company, Elegan 264-30) • antistatic agent A4: cationic polymer interface Active agent (made by Taisei fine chemical, Akuri 1SX-1090)
(稀釋溶劑) ・稀釋溶劑A1:異丙醇:水=1:1 ・稀釋溶劑A2:甲苯:甲乙酮=1:1 ・稀釋溶劑A3:異丙醇(Dilution solvent) ・ Dilution solvent A1: isopropanol: water = 1: 1 ・ Dilution solvent A2: toluene: methyl ethyl ketone = 1: 1 ・ Dilution solvent A3: isopropanol
(黏結劑樹脂) ・正之黏結劑樹脂A1:碳二亞胺(日清紡化學公司製,Carbodilite V-02-L2) ・正之黏結劑樹脂A2:丙烯酸樹脂(東亞合成公司製,Aron S-1001) ・負之黏結劑樹脂A3:水溶性聚酯樹脂(互應化學公司製,Plascoat Z760) ・負之黏結劑樹脂A4:水溶性聚酯樹脂(互應化學公司製,Plascoat Z565)(Binder Resin) ・ Positive binder resin A1: carbodiimide (manufactured by Nisshinbo Chemical Co., Ltd., Carbodilite V-02-L2) ・ Positive binder resin A2: acrylic resin (manufactured by Toa Kasei Corporation, Aron S-1001) ・Negative binder resin A3: water-soluble polyester resin (Plascoat Z760, manufactured by Kyowa Chemical Co., Ltd.) ・ Negative binder resin A4: water-soluble polyester resin (Plascoat Z565, manufactured by Kyowa Chemical Co., Ltd.)
(界面活性劑) ・界面活性劑A1:BYK Japan公司製,BYK-3440 ・界面活性劑A2:Sannopco公司製,SN Dispersant 9228(Surfactant) ・ Surfactant A1: BYK Japan, BYK-3440 ・ Surfactant A2: Sannopco, SN Dispersant 9228
<密封劑層> ・苯乙烯-(甲基)丙烯酸甲酯共聚物(新日鐵化學公司製,Estyren MS-600。以下也稱為「St-MMA」。) ・乙烯-丙烯酸甲酯共聚物(Dupont Mitsui polychemicals製,Elvaloy AC 1820。以下也稱為「EMA」。) ・聚醚/聚烯烴共聚物(三洋化成工業公司製,Pelestat 212。以下也稱為「PEG-PP」。)<Sealant layer>-Styrene- (meth) acrylate copolymer (Estyren MS-600, manufactured by Nippon Steel Chemical Co., Ltd., hereinafter referred to as "St-MMA".)-Ethylene-methyl acrylate copolymer (Manufactured by Dupont Mitsui polychemicals, Elvaloy AC 1820. Hereinafter also referred to as "EMA".) Polyether / polyolefin copolymer (manufactured by Sanyo Chemical Industries, Pelestat 212. Hereinafter also referred to as "PEG-PP".)
<實施例A之蓋帶之製造> 首先準備厚度為16μm之雙軸延伸聚酯薄膜(東洋紡(股)公司製:E5102)作為基材層。獲得之基材層之全光線透射率為87.7%。<Manufacture of a cover tape of Example A> First, a biaxially stretched polyester film (manufactured by Toyobo Co., Ltd .: E5102) having a thickness of 16 μm was prepared as a base material layer. The obtained substrate layer had a total light transmittance of 87.7%.
然後以下列方法準備形成抗靜電層之材料。又,各試藥之摻合組成如表1。 對於抗靜電劑邊添加稀釋溶劑邊攪拌30秒。然後,為了提高基材密合性及分散安定性,加入黏結劑樹脂與界面活性劑之後攪拌30秒。以此方式,準備液體狀之形成抗靜電層之材料。The materials for forming the antistatic layer were then prepared in the following manner. The blending composition of each test drug is shown in Table 1. The antistatic agent was stirred for 30 seconds while adding a diluted solvent. Then, in order to improve the adhesiveness and dispersion stability of the substrate, the binder resin and the surfactant were added and stirred for 30 seconds. In this way, a liquid-like antistatic layer-forming material is prepared.
然後,使用桿塗機或凹版印刷塗佈機將獲得之形成抗靜電層之材料(液體狀)對於基材層之其中一面進行塗佈,使濕膜厚成為4μm。之後使其於100℃乾燥,以製得抗靜電層。Then, the obtained antistatic layer-forming material (liquid) was applied to one side of the base material layer using a bar coater or a gravure coater so that the wet film thickness became 4 μm. It was then dried at 100 ° C to prepare an antistatic layer.
然後,對於和基材層之已製出抗靜電層之面為相反側之面,利用擠壓層合法將密封劑層進行疊層。作為形成該密封劑層之材料,使用由15重量份之St-MMA、65重量份之EMA及20重量份之PEG-PP構成之樹脂組成物。又,密封劑層之厚度為5μm。Then, the surface of the base material layer on which the antistatic layer has been formed is the surface on the opposite side, and the sealant layer is laminated using the extrusion layer method. As a material for forming the sealant layer, a resin composition composed of 15 parts by weight of St-MMA, 65 parts by weight of EMA, and 20 parts by weight of PEG-PP was used. The thickness of the sealant layer was 5 μm.
依以上之方法製作實施例A1、A2之蓋帶。獲得之蓋帶之寬幅為8mm。The cover tapes of Examples A1 and A2 were made in the above manner. The width of the obtained cover tape was 8 mm.
<比較例A之蓋帶之製造> 抗靜電層使用如表1所示不添加黏結劑樹脂與界面活性劑而獲得之抗靜電劑與稀釋溶劑之混合溶液,依和實施例A同樣之方法製作蓋帶。<Production of the cover tape of Comparative Example A> The antistatic layer was prepared in the same manner as in Example A by using a mixed solution of an antistatic agent and a dilute solvent obtained without adding a binder resin and a surfactant as shown in Table 1. Cover tape.
使用實施例A及比較例A之各蓋帶實施以下之評價。The following evaluations were performed using each cover tape of Example A and Comparative Example A.
<評價方法> ・抗靜電層之表面之表面電阻値:依據IEC61340測定在23℃之溫度以50RH%、30RH%及12RH%之3個濕度條件下之抗靜電層之表面之表面電阻値。又,單位為Ω。<Evaluation method> ・ Surface resistance of the surface of the antistatic layer 値: According to IEC61340, the surface resistance of the surface of the antistatic layer at 23 ° C and 50RH%, 30RH% and 12RH% of three humidity conditions was measured. The unit is Ω.
・全光線透射率:依據JIS K7105(1981)測定蓋帶之全光線透射率。又,單位為%。• Total light transmittance: The total light transmittance of the cover tape was measured in accordance with JIS K7105 (1981). The unit is%.
・摩擦帶電壓:於23℃、50%RH測得之摩擦帶電壓,係參照圖3依以下(1)~(7)説明之方法測定。又,單位為V。・ Friction band voltage: The friction band voltage measured at 23 ° C and 50% RH is measured in accordance with the methods (1) to (7) below with reference to FIG. 3. The unit is V.
(1)在表面電阻値未達1.0×1011 Ω之附車輪之台座30之上,設置表面電阻値為1.0×1013 Ω以上且為板狀之橡膠體40。然後,在橡膠體40之上隔著預定之間隔設置2個絕緣體50。又,絕緣體50係使用為四角柱狀且厚度為10mm以上,且表面電阻値為1.0×1013 Ω以上者。然後,以接觸2個絕緣體50兩者的狀態的方式,使用雙面膠帶固定已裁切成寬8mm之聚苯乙烯系片70(電氣化學公司製,Clearen CST2401)。又,上述聚苯乙烯系片70係在後述測定和各蓋帶接觸之摩擦對象物。又,附車輪之台座30一直處於接地(earth)的狀態。(1) A plate-shaped rubber body 40 having a surface resistance 値 of 1.0 × 10 13 Ω or more and a plate shape is provided on the base 30 with a wheel having a surface resistance 値 of less than 1.0 × 10 11 Ω. Then, two insulators 50 are provided on the rubber body 40 at predetermined intervals. In addition, the insulator 50 is a rectangular prism having a thickness of 10 mm or more and a surface resistance 値 of 1.0 × 10 13 Ω or more. Then, the polystyrene sheet 70 (Clearen CST2401, manufactured by Denka Co., Ltd.) which had been cut to a width of 8 mm was fixed with a double-sided tape so as to contact both of the two insulators 50. The polystyrene-based sheet 70 is an object to be rubbed in contact with each cover tape in the measurement described later. In addition, the stand 30 with wheels is always in an earth state.
(2)將聚苯乙烯系片70使用離子化器(ionizer)(春日電機公司製,BLH-H)除電。(2) The polystyrene-based sheet 70 is neutralized using an ionizer (BLH-H, manufactured by Kasuga Electric Corporation).
(3)移動附車輪之台座30,移動到使聚苯乙烯系片70配置在表面電位計(TREK公司製,MODEL370)配備的測定探頭60之下,並確認上述聚苯乙烯系片70已除電。又,聚苯乙烯系片70與測定探頭60之間隔設為1~2mm。(3) Move the pedestal 30 with wheels, and move the polystyrene sheet 70 under the measurement probe 60 provided by a surface potentiometer (manufactured by TREK, MODEL 370), and confirm that the polystyrene sheet 70 is de-energized. . The distance between the polystyrene-based sheet 70 and the measurement probe 60 is 1 to 2 mm.
(4)以抗靜電層成為表層之方式,將蓋帶10捲繞在表面電阻値未達1.0×109 Ω且為棒狀之支持體80。為了減少以手握持時的帶電的影響,支持體80使用由混入碳之薄膜構成的導體所構成者。又,針對蓋帶10,也依和聚苯乙烯系片70同樣的方法除電。(4) The cover tape 10 is wound around the surface resistance 値 to 1.0 × 10 9 Ω and the rod-shaped support 80 so that the antistatic layer becomes the surface layer. In order to reduce the effect of charging when held by a hand, the support 80 is made of a conductor made of a thin film mixed with carbon. In addition, the cover tape 10 is also neutralized in the same manner as the polystyrene-based sheet 70.
(5)移動附車輪之台座30,使聚苯乙烯系片70從測定探頭60之下移動,利用捲繞在支持體80之蓋帶10之抗靜電層摩擦聚苯乙烯系片70表面。此時,蓋帶10之利用抗靜電層所為之摩擦,係於已固定附車輪之台座30之狀態,沿對於聚苯乙烯系片70為長邊方向之單方向以速度100mm/s且50mm之間隔摩擦2次。(5) Move the stand 30 with wheels to move the polystyrene sheet 70 from below the measuring probe 60, and rub the surface of the polystyrene sheet 70 with the antistatic layer wound around the cover tape 10 of the support 80. At this time, the friction of the cover tape 10 using the antistatic layer is in a state where the wheel base 30 is fixed, and the speed is 100 mm / s and 50 mm in a direction of the long side of the polystyrene sheet 70. Rub at intervals.
(6)在蓋帶10之抗靜電層與聚苯乙烯系片70之摩擦開始5秒以內,使聚苯乙烯系片70移動到測定探頭60之下,使用離子化器進行摩擦帶電壓之測定。(6) Within 5 seconds after the friction between the antistatic layer of the cover tape 10 and the polystyrene sheet 70 starts, move the polystyrene sheet 70 under the measurement probe 60 and use the ionizer to measure the friction band voltage. .
(7)從獲得之聚苯乙烯系片70表面之摩擦帶電壓之値,算出蓋帶10之抗靜電層之表面之摩擦帶電壓。又,摩擦帶電壓之測定所使用之聚苯乙烯系片70與蓋帶10皆使用如上述在摩擦試驗前經除電的靜電電壓為0V者。所以,聚苯乙烯系片70表面之摩擦帶電壓為100V時,可算出蓋帶10之抗靜電層之表面之摩擦帶電壓為100V(=0V-100V)。(7) Calculate the frictional band voltage of the surface of the antistatic layer of the cover tape 10 from the frictional band voltage of the surface of the obtained polystyrene sheet 70. In addition, as for the polystyrene sheet 70 and the cover tape 10 used for the measurement of the friction band voltage, those whose static voltage was 0 V before being subjected to static elimination as described above were used. Therefore, when the frictional band voltage on the surface of the polystyrene sheet 70 is 100V, the frictional band voltage on the surface of the antistatic layer of the cover tape 10 can be calculated as 100V (= 0V-100V).
關於上述評價項目之評價結果,和抗靜電層之摻合組成一併示於以下表1。The evaluation results of the above evaluation items are shown in Table 1 below together with the blend composition of the antistatic layer.
【表1】
實施例A1、A2之蓋帶皆為對於載帶之黏著性與剝離性之均衡性良好,而且伴隨載帶剝離之抗靜電性優異者。尤其,實施例A1及A2之蓋帶係含有正之黏結劑樹脂與負之黏結劑樹脂兩者,且使用含導電性聚合物之材料形成了抗靜電層,所以摩擦帶電本身不易發生。另一方面,比較例A1、A2之蓋帶,於伴隨載帶剝離之抗靜電性的方面,有濕度依存性,未符合要求水準。 使獲得之蓋帶與聚苯乙烯製載帶摩擦,測定蓋帶之表面靜電電壓之絕對値。其結果可知:實施例A1、A2的抗摩擦帶電性良好。另一方面,可知:比較例A1、A2之抗摩擦帶電性不佳。 又,將獲得之蓋帶熱封於載帶後,捲繞在封件(seal),以獲得捲繞為捲盤狀之電子零件用包裝體。The cover tapes of Examples A1 and A2 were all those with good balance between the adhesiveness and peelability of the carrier tape, and excellent antistatic properties accompanying the peeling of the carrier tape. In particular, the cover tapes of Examples A1 and A2 contain both a positive binder resin and a negative binder resin, and an antistatic layer is formed using a conductive polymer-containing material, so triboelectric charging itself is unlikely to occur. On the other hand, the cover tapes of Comparative Examples A1 and A2 had moisture-dependent properties in terms of antistatic properties accompanying carrier tape peeling, and did not meet the required level. The obtained cover tape was rubbed against a polystyrene carrier tape, and the absolute value of the electrostatic voltage on the surface of the cover tape was measured. As a result, it was found that the anti-friction charging properties of Examples A1 and A2 were good. On the other hand, it was found that the frictional charge resistance of Comparative Examples A1 and A2 was not good. Further, the obtained cover tape was heat-sealed on a carrier tape, and then wound around a seal to obtain a package for an electronic component wound into a reel shape.
[實施例B] 實施例B及比較例B中,抗靜電層及密封劑層之製作使用之各原料成分如下示。[Example B] In Example B and Comparative Example B, each raw material component used in the production of the antistatic layer and the sealant layer is shown below.
<抗靜電層> (抗靜電劑) ・抗靜電劑B1:含有聚乙烯二氧基噻吩/聚苯乙烯磺酸(PEDOT/PSS)系化合物之導電性聚合物(Herarus公司製,CLEVIOS P) ・抗靜電劑B2:二氧化錫(日記觸媒公司製) ・抗靜電劑B3:陽離子系低分子界面活性劑(日油公司製,Elegan 264-30) ・抗靜電劑B4:陽離子系高分子界面活性劑(Taisei fine chemical製,Akuri 1SX-1090)<Antistatic layer> (Antistatic agent) ・ Antistatic agent B1: Conductive polymer containing polyethylenedioxythiophene / polystyrenesulfonic acid (PEDOT / PSS) -based compound (Cera VIOS® P, manufactured by Herarus Corporation) ・Antistatic agent B2: Tin dioxide (manufactured by Diary Catalytic Corporation) • Antistatic agent B3: cationic low-molecular surfactant (manufactured by Nippon Oil Co., Ltd., Elegan 264-30) • antistatic agent B4: cationic polymer interface Active agent (made by Taisei fine chemical, Akuri 1SX-1090)
(稀釋溶劑) ・稀釋溶劑B1:異丙醇:水=1:1 ・稀釋溶劑B2:甲苯:甲乙酮=1:1 ・稀釋溶劑B3:異丙醇(Diluent Solvent) • Diluent Solvent B1: Isopropanol: Water = 1: 1 • Diluent Solvent B2: Toluene: Methyl Ethyl Ketone = 1: 1 • Diluent Solvent B3: Isopropanol
(黏結劑樹脂) ・正之黏結劑樹脂B1:碳二亞胺(日清紡化學公司製,Carbodilite V-02-L2) ・正之黏結劑樹脂B2:丙烯酸樹脂(東亞合成公司製,Aron S-1001) ・負之黏結劑樹脂B3:水溶性聚酯樹脂(互應化學公司製,Plascoat Z760) ・負之黏結劑樹脂B4:水溶性聚酯樹脂(互應化學公司製,Plascoat Z565)(Binder Resin) ・ Masame binder resin B1: carbodiimide (manufactured by Nisshinbo Chemical Co., Ltd., Carbodilite V-02-L2) ・ Masame binder resin B2: acrylic resin (manufactured by Toa Kasei Corporation, Aron S-1001) ・Negative binder resin B3: water-soluble polyester resin (Plascoat Z760, manufactured by Kyowa Chemical Co., Ltd.) ・ Negative binder resin B4: water-soluble polyester resin (Plascoat Z565, manufactured by Kyowa Chemical Co., Ltd.)
(界面活性劑) ・界面活性劑B1:BYK Japan公司製,BYK-3440 ・界面活性劑B2:Sannopco公司製,SN Dispersant 9228(Surfactant) ・ Surfactant B1: BYK Japan, BYK-3440 ・ Surfactant B2: Sannopco, SN Dispersant 9228
<密封劑層> ・苯乙烯-(甲基)丙烯酸甲酯共聚物(新日鐵化學公司製,Estyren MS-600。以下也稱為「St-MMA」。) ・乙烯-丙烯酸甲酯共聚物(Dupont Mitsui polychemicals製,Elvaloy AC 1820。以下也稱為「EMA」。) ・聚醚/聚烯烴共聚物(三洋化成工業公司製,Pelestat 212。以下也稱為「PEG-PP」。)<Sealant layer>-Styrene- (meth) acrylate copolymer (Estyren MS-600, manufactured by Nippon Steel Chemical Co., Ltd., hereinafter referred to as "St-MMA".)-Ethylene-methyl acrylate copolymer (Manufactured by Dupont Mitsui polychemicals, Elvaloy AC 1820. Hereinafter also referred to as "EMA".) Polyether / polyolefin copolymer (manufactured by Sanyo Chemical Industries, Pelestat 212. Hereinafter also referred to as "PEG-PP".)
<實施例B之蓋帶之製造> 首先準備作為基材層之厚度為16μm之雙軸延伸聚酯薄膜(東洋紡(股)公司製:E5102)。獲得之基材層之全光線透射率為87.7%。<Production of the cover tape of Example B> First, a biaxially stretched polyester film having a thickness of 16 μm as a base material layer (manufactured by Toyobo Co., Ltd .: E5102) was prepared. The obtained substrate layer had a total light transmittance of 87.7%.
然後,以下列方法準備形成抗靜電層之材料。又,各試藥之摻合組成如表2所示。 對於抗靜電劑邊添加稀釋溶劑邊攪拌30秒。然後,為了提高基材密合性及分散安定性,加入黏結劑樹脂與界面活性劑後攪拌30秒。以此方式,準備液體狀之形成抗靜電層之材料。Then, a material for forming an antistatic layer was prepared in the following manner. Table 2 shows the blending composition of each reagent. The antistatic agent was stirred for 30 seconds while adding a diluted solvent. Then, in order to improve the adhesiveness and dispersion stability of the substrate, the binder resin and the surfactant were added and stirred for 30 seconds. In this way, a liquid-like antistatic layer-forming material is prepared.
然後,將獲得之形成抗靜電層之材料(液體狀)使用桿塗機或凹版印刷塗佈機塗佈在基材層的其中一面,使其濕厚成為4μm。之後,於100℃使其乾燥,製成抗靜電層。Then, the obtained antistatic layer-forming material (liquid) was applied on one side of the base material layer using a bar coater or a gravure coater so that the wet thickness was 4 μm. Thereafter, it was dried at 100 ° C to prepare an antistatic layer.
然後,在和基材層之已製作抗靜電層之面為相反側之面,依擠壓層合法將密封劑層進行疊層。作為形成該密封劑層之材料,使用由15重量份之St-MMA、65重量份之EMA及20重量份之PEG-PP構成之樹脂組成物。又,密封劑層之厚度為5μm。Then, the sealant layer is laminated on the side opposite to the surface on which the antistatic layer has been made of the base material layer by the extrusion layer method. As a material for forming the sealant layer, a resin composition composed of 15 parts by weight of St-MMA, 65 parts by weight of EMA, and 20 parts by weight of PEG-PP was used. The thickness of the sealant layer was 5 μm.
依以上方法,製作實施例B1、B2之蓋帶。獲得之蓋帶之寬幅為8mm。According to the above method, the cover tapes of Examples B1 and B2 were produced. The width of the obtained cover tape was 8 mm.
<比較例B之蓋帶之製造> 作為形成抗靜電層之材料,使用不添加黏結劑樹脂與界面活性劑而獲得之抗靜電劑與稀釋溶劑之混合溶液,除此以外依和實施例1及2同樣之方法製作蓋帶。<Manufacture of a cover tape of Comparative Example B> As a material for forming an antistatic layer, a mixed solution of an antistatic agent and a dilute solvent obtained without adding a binder resin and a surfactant was used in accordance with Examples 1 and 2 Make the cover tape in the same way.
使用實施例B及比較例B之各蓋帶,進行以下評價。Using each cover tape of Example B and Comparative Example B, the following evaluations were performed.
<評價方法> ・靜電電壓衰減時間:於23℃之溫度,以50%RH、30%RH及12%RH之3個濕度條件,測定使用後述方法測得之抗靜電層之表面之摩擦帶電壓之絕對値從5kV衰減到50V為止之時間。又,單位為秒(s)。再者,下表1中,令摩擦帶電壓之値從+5kV衰減到+50V為止之之時間為S+,摩擦帶電壓之値從-5kV衰減到-50V為止之時間為S-。<Evaluation method> ・ Static voltage decay time: At 23 ° C, under three humidity conditions of 50% RH, 30% RH, and 12% RH, measure the frictional band voltage on the surface of the antistatic layer measured by the method described below. The absolute time is from 5kV to 50V. The unit is second (s). In addition, in Table 1 below, the time until the friction band voltage decay from + 5kV to + 50V is S +, and the time between the friction band voltage decay from -5kV to -50V is S-.
・摩擦帶電壓:參照圖3,依和上述實施例A同樣的方法測定於23℃、50%RH測得之摩擦帶電壓。又,單位為V。-Friction band voltage: Referring to Fig. 3, the friction band voltage measured at 23 ° C and 50% RH was measured in the same manner as in Example A above. The unit is V.
・全光線透射率:蓋帶之全光線透射率係依JIS K7105(1981)測定。又,單位為%。• Total light transmittance: The total light transmittance of the cover tape is measured in accordance with JIS K7105 (1981). The unit is%.
關於上述評價項目之評價結果,和抗靜電層之摻合組成一併示於以下之表2。The evaluation results of the above evaluation items are shown in Table 2 below together with the blend composition of the antistatic layer.
【表2】
實施例B1、B2之蓋帶是皆對於載帶之黏著性與剝離性之均衡性優異,且伴隨載帶剝離之抗靜電性優異者。尤其,實施例1B及B2之蓋帶含有正之黏結劑樹脂與負之黏結劑樹脂兩者,且使用含導電性聚合物之材料形成抗靜電層,故摩擦帶電本身不易發生。另一方面,比較例B1、B2之蓋帶,於伴隨載帶剝離之抗靜電性的方面,有濕度依存性,未符合要求水準。 使獲得之蓋帶與聚苯乙烯製載帶摩擦,並測定蓋帶表面之靜電電壓之絕對値。其結果得知,針對實施例B1、B2,抗摩擦帶電性良好。另一方面,得知:針對比較例B1、B2,抗摩擦帶電性不佳。 又,將獲得之蓋帶熱封於載帶後,繞於封件,獲得捲繞成捲盤狀的電子零件用包裝體。The cover tapes of Examples B1 and B2 are excellent in the balance between the adhesiveness and the peelability of the carrier tape, and the antistatic properties accompanying the peeling of the carrier tape. In particular, the cover tapes of Examples 1B and B2 contain both a positive binder resin and a negative binder resin, and a conductive polymer-containing material is used to form the antistatic layer, so triboelectric charging itself is unlikely to occur. On the other hand, the cover tapes of Comparative Examples B1 and B2 had moisture-dependent properties in terms of antistatic properties accompanying carrier tape peeling, and did not meet the required level. The obtained cover tape was rubbed against a polystyrene carrier tape, and the absolute value of the electrostatic voltage on the surface of the cover tape was measured. As a result, it was found that the anti-friction electrification properties of Examples B1 and B2 were good. On the other hand, it was found that, in Comparative Examples B1 and B2, the anti-friction electrification property was not good. Furthermore, the obtained cover tape was heat-sealed on a carrier tape, and then wound around a seal to obtain a package for an electronic part wound into a reel shape.
[實施例C] 實施例C中,抗靜電層之製作使用之各原料成分如下所示。[Example C] In Example C, the raw material components used in the preparation of the antistatic layer are shown below.
(黏結劑樹脂) ・正之化合物C1:丙烯酸酯共聚物樹脂(東亞合成公司製,Jurymer FC-80) ・負之化合物C1:水溶性聚酯樹脂(互應化學公司製,Plascoat Z565)(Binder resin) ・ Positive compound C1: Acrylate copolymer resin (manufactured by Toa Kosei, Jurymer FC-80) ・ Negative compound C1: Water-soluble polyester resin (manufactured by Kyowa Chemical Co., Plascoat Z565)
(抗靜電劑) ・抗靜電劑C1:含有聚乙烯二氧噻吩/聚苯乙烯磺酸(PEDOT/PSS)系之化合物之導電性聚合物(日本AGFA Materials公司製,Orgacon ICP1010)(Antistatic agent) ・ Antistatic agent C1: Conductive polymer containing a compound of polyethylene dioxythiophene / polystyrene sulfonic acid (PEDOT / PSS) (Organcon ICP1010, manufactured by Japan AGFA Materials)
(其他) ・稀釋劑C1:異丙醇 ・稀釋劑C2:水 ・中和劑C1:三乙胺(和光純藥公司製:TEA) ・界面活性劑C1:BYK Japan公司製,BYK-3440(Others) ・ Diluent C1: Isopropanol ・ Diluent C2: Water ・ Neutralizer C1: Triethylamine (manufactured by Wako Pure Chemical Industries: TEA) ・ Surfactant C1: manufactured by BYK Japan, BYK-3440
<實施例C之蓋帶之製作> 首先,準備作為基材層之厚度為16μm之雙軸延伸聚酯薄膜(東洋紡(股)公司製:E5102)。獲得之基材層之全光線透射率為87.7%。<Production of the cover tape of Example C> First, a biaxially stretched polyester film (manufactured by Toyobo Co., Ltd .: E5102) having a thickness of 16 μm as a base material layer was prepared. The obtained substrate layer had a total light transmittance of 87.7%.
然後,以下列方法準備形成抗靜電層之材料。又,形成抗靜電層之材料之摻合組成如表3所示。 對於抗靜電劑邊添加中和劑與稀釋溶劑邊攪拌30秒。然後,為了提高基材密合性及分散安定性,添加黏結劑樹脂與界面活性劑後攪拌30秒。以此方式,準備液體狀之形成抗靜電層之材料。Then, a material for forming an antistatic layer was prepared in the following manner. The blending composition of the materials forming the antistatic layer is shown in Table 3. The antistatic agent was stirred for 30 seconds while adding a neutralizing agent and a diluted solvent. Then, in order to improve the adhesiveness and dispersion stability of the substrate, the binder resin and the surfactant were added and stirred for 30 seconds. In this way, a liquid-like antistatic layer-forming material is prepared.
然後,將獲得之形成抗靜電層之材料(液體狀)使用桿塗機或凹版印刷塗佈機塗佈在基材層的其中一面,使其濕厚成為4μm。之後,於100℃使其乾燥,製成抗靜電層。Then, the obtained antistatic layer-forming material (liquid) was applied on one side of the base material layer using a bar coater or a gravure coater so that the wet thickness was 4 μm. Thereafter, it was dried at 100 ° C to prepare an antistatic layer.
然後,在和基材層之已製作抗靜電層之面為相反側之面,依擠壓層合法將密封劑層進行疊層。作為形成該密封劑層之材料,使用由15重量份之St-MMA、65重量份之EMA及20重量份之PEG-PP構成之樹脂組成物。又,密封劑層之厚度為5μm。Then, the sealant layer is laminated on the side opposite to the surface on which the antistatic layer has been made of the base material layer by the extrusion layer method. As a material for forming the sealant layer, a resin composition composed of 15 parts by weight of St-MMA, 65 parts by weight of EMA, and 20 parts by weight of PEG-PP was used. The thickness of the sealant layer was 5 μm.
依以上方法,製作實施例C1~C3之蓋帶。獲得之蓋帶之寬幅皆為8mm。According to the above method, the cover tapes of Examples C1 to C3 were manufactured. The width of the obtained cover tapes was 8 mm.
使用實施例C之各蓋帶進行以下的評價。The following evaluations were performed using each cover tape of Example C.
・表面電阻値:依IEC61340測定於23℃之溫度在50RH%、30RH%及12RH%之3個濕度條件下,抗靜電層之表面之表面電阻値。又,單位為Ω。・ Surface resistance 値: The surface resistance 抗 of the surface of the antistatic layer at 23 ° C and 3 humidity conditions of 50RH%, 30RH% and 12RH%, measured in accordance with IEC61340. The unit is Ω.
・全光線透射率:蓋帶之全光線透射率係依JIS K7105(1981)測定。又,單位為%。• Total light transmittance: The total light transmittance of the cover tape is measured in accordance with JIS K7105 (1981). The unit is%.
【表3】
使獲得之蓋帶與聚苯乙烯製載帶摩擦,測定蓋帶之表面靜電電壓之絕對値。其結果可知:針對實施例C1~C3,抗摩擦帶電性良好。 又,將獲得之蓋帶熱封於載帶後,捲繞在封件,以獲得捲繞成捲盤狀之電子零件用包裝體。 實施例C1~C3之蓋帶皆是對於運送時等產生之摩擦的抗摩擦帶電性、伴隨載帶剝離之抗靜電性優異者。The obtained cover tape was rubbed against a polystyrene carrier tape, and the absolute value of the electrostatic voltage on the surface of the cover tape was measured. As a result, it can be seen that, for Examples C1 to C3, the anti-friction electrification property is good. Furthermore, the obtained cover tape was heat-sealed on a carrier tape, and then wound around a seal to obtain a package for electronic parts wound into a reel shape. The cover tapes of Examples C1 to C3 are all those having excellent anti-friction electrification properties against friction generated during transportation and the like, and excellent anti-static properties with carrier tape peeling.
[實施例D] 實施例D中,抗靜電層及密封劑層之製作使用之各原料成分如下所示。[Example D] In Example D, each raw material component used in the production of the antistatic layer and the sealant layer is shown below.
<抗靜電層> (黏結劑樹脂) ・正之化合物D1:丙烯酸酯共聚物樹脂(荒川化學公司製,Aracoat CL910) ・負之化合物D1:水溶性聚酯樹脂(互應化學公司製,Plascoat Z565)<Antistatic layer> (Binder resin) ・ Positive compound D1: Acrylate copolymer resin (Aracoat CL910, manufactured by Arakawa Chemical Co., Ltd.) ・ Negative compound D1: Water-soluble polyester resin (Made by Chemical Co., Ltd., Plascoat Z565)
(抗靜電劑) ・抗靜電劑D1:含有聚乙烯二氧噻吩/聚苯乙烯磺酸(PEDOT/PSS)系化合物之導電性聚合物(荒川化學公司製,Aracoat ACS332)(Antistatic agent) ・ Antistatic agent D1: Conductive polymer containing polyethylenedioxythiophene / polystyrenesulfonic acid (PEDOT / PSS) -based compound (Aracoat ACS332, manufactured by Arakawa Chemical Co., Ltd.)
(其他) ・稀釋劑D1:異丙醇 ・稀釋劑D2:水 ・界面活性劑D1:荒川化學公司製,Aracoat ACS347(Others) • Thinner D1: Isopropanol • Thinner D2: Water • Surfactant D1: Aracoat Chemical Co., Ltd., Aracoat ACS347
<密封劑層> ・苯乙烯-(甲基)丙烯酸甲酯共聚物(新日鐵化學公司製,Estyren MS-600。以下也稱為「St-MMA」。) ・乙烯-丙烯酸甲酯共聚物(Dupont Mitsui polychemicals製,Elvaloy AC 1820。以下也稱為「EMA」。) ・聚醚/聚烯烴共聚物(三洋化成工業公司製,Pelestat 212。以下也稱為「PEG-PP」。)<Sealant layer>-Styrene- (meth) acrylate copolymer (Estyren MS-600, manufactured by Nippon Steel Chemical Co., Ltd., hereinafter referred to as "St-MMA".)-Ethylene-methyl acrylate copolymer (Manufactured by Dupont Mitsui polychemicals, Elvaloy AC 1820. Hereinafter also referred to as "EMA".) Polyether / polyolefin copolymer (manufactured by Sanyo Chemical Industries, Pelestat 212. Hereinafter also referred to as "PEG-PP".)
<實施例D之電子零件包裝用蓋帶之製作> 首先準備作為基材層之厚度為25μm之雙軸延伸聚酯薄膜(東洋紡(股)公司製:E5102)。獲得之基材層之全光線透射率為87.7%。<Production of a cover tape for packaging electronic parts in Example D> First, a biaxially stretched polyester film having a thickness of 25 μm as a base material layer (manufactured by Toyobo Co., Ltd .: E5102) was prepared. The obtained substrate layer had a total light transmittance of 87.7%.
然後以下列方法準備形成抗靜電層之材料。又,形成抗靜電層之材料之摻合組成如表4所示。 對於抗靜電劑邊添加將異丙醇與水以預定比率摻合之稀釋溶劑邊攪拌30秒。然後,為了提高基材密合性及分散安定性,添加黏結劑樹脂與界面活性劑後攪拌30秒。以此方式,準備液狀之形成抗靜電層之材料。The materials for forming the antistatic layer were then prepared in the following manner. The blending composition of the materials forming the antistatic layer is shown in Table 4. The antistatic agent was stirred for 30 seconds while adding a diluted solvent in which isopropyl alcohol and water were mixed at a predetermined ratio. Then, in order to improve the adhesiveness and dispersion stability of the substrate, the binder resin and the surfactant were added and stirred for 30 seconds. In this way, a liquid antistatic layer-forming material is prepared.
然後,將獲得之形成抗靜電層之材料(液體狀)使用桿塗機或凹版印刷塗佈機塗佈在基材層之其中一面,使濕厚成為4μm。之後,於100℃使其乾燥1分鐘,以製作抗靜電層。Then, the obtained antistatic layer-forming material (liquid) was applied on one surface of the base material layer using a bar coater or a gravure coater so that the wet thickness became 4 μm. Then, it was made to dry at 100 degreeC for 1 minute, and the antistatic layer was produced.
在和基材層之已形成抗靜電層之面為相反側之面利用擠壓層合法將密封劑層進行疊層。作為形成該密封劑層之材料,使用由15重量份之St-MMA、65重量份之EMA及20重量份之PEG-PP構成之樹脂組成物。又,密封劑層之厚度為5μm。The sealant layer is laminated on the side opposite to the surface on which the antistatic layer has been formed by the extrusion layer method. As a material for forming the sealant layer, a resin composition composed of 15 parts by weight of St-MMA, 65 parts by weight of EMA, and 20 parts by weight of PEG-PP was used. The thickness of the sealant layer was 5 μm.
依以上方法製作實施例D1~D4之電子零件包裝用蓋帶。獲得之蓋帶之寬幅皆為8mm。The cover tape for packaging electronic parts of Examples D1 to D4 was manufactured according to the above method. The width of the obtained cover tapes was 8 mm.
使用實施例D之各蓋帶進行以下評價。The following evaluations were performed using each cover tape of Example D.
・表面電阻値:依IEC61340測定在溫度23℃下,50RH%、30RH%及12RH%之3個濕度條件下之抗靜電層之表面之表面電阻値。又,單位為Ω。・ Surface resistance 値: The surface resistance 値 of the surface of the antistatic layer under the humidity conditions of 50RH%, 30RH% and 12RH% at 23 ° C is measured according to IEC61340. The unit is Ω.
・全光線透射率:蓋帶之全光線透射率係依JIS K7105(1981)測定。又,單位為%。• Total light transmittance: The total light transmittance of the cover tape is measured in accordance with JIS K7105 (1981). The unit is%.
【表4】
使獲得之蓋帶與聚苯乙烯製載帶摩擦,測定蓋帶之表面靜電電壓之絕對値。其結果可知:針對實施例D1~D4,抗摩擦帶電性良好。 又,將獲得之蓋帶熱封於載帶後,捲繞在封件,以獲得捲繞成捲盤狀之電子零件用包裝體。 實施例D1~D4之蓋帶皆無論構成載帶之素材之種類,均是對於運送時等產生之摩擦的抗摩擦帶電性、伴隨該載帶剝離之抗靜電性優異者。The obtained cover tape was rubbed against a polystyrene carrier tape, and the absolute value of the electrostatic voltage on the surface of the cover tape was measured. As a result, it was found that the anti-friction electrification properties of Examples D1 to D4 were good. Furthermore, the obtained cover tape was heat-sealed on a carrier tape, and then wound around a seal to obtain a package for electronic parts wound into a reel shape. The cover tapes of Examples D1 to D4 are all excellent in anti-friction charging property against friction generated during transportation and the like, regardless of the type of materials constituting the carrier tape, and antistatic properties accompanying the peeling of the carrier tape.
本申請案基於2015年3月10日提申之日本申請案特願2015-046796號及2015年4月1日提申之日本申請案特願2015-075142號主張優先權,其全部揭示在此納入。This application claims priority based on Japanese application Japanese Patent Application No. 2015-046796 filed on March 10, 2015 and Japanese Application Japanese Patent Application No. 2015-075142 filed on April 1, 2015, all of which are disclosed herein Included.
1‧‧‧基材層1‧‧‧ substrate layer
2‧‧‧密封劑層 2‧‧‧ sealant layer
3‧‧‧抗靜電層 3‧‧‧Antistatic layer
10‧‧‧蓋帶 10‧‧‧ cover tape
10a‧‧‧表面 10a‧‧‧ surface
20‧‧‧載帶 20‧‧‧ Carrier tape
20a‧‧‧底面 20a‧‧‧Underside
21‧‧‧袋部 21‧‧‧Bag
30‧‧‧台座 30‧‧‧ pedestal
40‧‧‧橡膠體 40‧‧‧ rubber body
50‧‧‧絕緣體 50‧‧‧ insulator
60‧‧‧探頭 60‧‧‧ Probe
70‧‧‧聚苯乙烯系片 70‧‧‧ polystyrene series
80‧‧‧支持體 80‧‧‧ support
100‧‧‧電子零件用包裝體(包裝體) 100‧‧‧Packaging body for electronic parts (packaging body)
上述目的、及其他目的、特徵及優點可以由以下所述之理想實施形態、及附隨之以下圖式而更為清楚。The above-mentioned objects, and other objects, features, and advantages can be made clearer from the following ideal embodiments and the following drawings.
[圖1]顯示本實施形態之電子零件包裝用蓋帶之一例之概略剖面圖。 [圖2]顯示本實施形態之電子零件包裝用蓋帶密封於載帶之狀態之一例之圖。 [圖3]顯示用以說明摩擦帶電壓之測定方法之圖。[Fig. 1] A schematic cross-sectional view showing an example of a cover tape for packaging electronic parts according to this embodiment. [Fig. 2] A diagram showing an example of a state in which a cover tape for packaging electronic parts according to this embodiment is sealed to a carrier tape. [Fig. 3] A diagram for explaining a method for measuring a friction band voltage.
Claims (17)
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