TWI506306B - Green colored composition for color filter, and color filter - Google Patents
Green colored composition for color filter, and color filter Download PDFInfo
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- TWI506306B TWI506306B TW097144821A TW97144821A TWI506306B TW I506306 B TWI506306 B TW I506306B TW 097144821 A TW097144821 A TW 097144821A TW 97144821 A TW97144821 A TW 97144821A TW I506306 B TWI506306 B TW I506306B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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Description
本發明係關於用於彩色液晶顯示裝置、彩色攝影管元件等之彩色濾光片之製造中所使用之彩色濾光片用綠色著色組成物及使用其所形成之彩色濾光片。The present invention relates to a green coloring composition for a color filter used in the manufacture of a color filter for a color liquid crystal display device, a color image tube element, or the like, and a color filter formed using the same.
液晶顯示裝置係透過夾在2塊偏光板間之液晶層控制通過第1塊偏光板之光之偏光程度、並控制通過第2塊偏光板之光量來進行顯示之顯示裝置,使用扭轉向列(TN)型液晶之類型正成為主流。液晶顯示裝置係透過在2塊偏光板之間設置彩色濾光片而可以進行彩色顯示,近年來,由於開始應用於電視或個人電腦顯示器等,所以對彩色濾光片之高對比化、高明亮度化之要求提高。The liquid crystal display device is a display device that controls the degree of polarization of light passing through the first polarizing plate and controls the amount of light passing through the second polarizing plate through a liquid crystal layer sandwiched between two polarizing plates, and uses a twisted nematic ( The type of TN) type liquid crystal is becoming the mainstream. The liquid crystal display device can perform color display by providing a color filter between two polarizing plates. In recent years, since it has been applied to a television or a personal computer display, high contrast and high brightness of the color filter have been achieved. The requirements for the improvement have increased.
彩色濾光片係由在玻璃等透明基板之表面上將2種以上不同色相之微細帶(條紋)狀之濾光片片段(segment)平行或交叉配置而成之濾光片,或將微細之濾光片片段以縱橫一定之排列方式配置而成之濾光片。濾光片片段係以數微米~數百微米這樣微細且以對每種色相為規定排列之方式整齊地配置。The color filter is a filter in which fine or thin (striped) filter segments of two or more different hue are arranged in parallel or in a cross on a surface of a transparent substrate such as glass, or a fine A filter in which the filter segments are arranged in a vertical and horizontal arrangement. The filter fragments are finely arranged in a range of several micrometers to several hundreds of micrometers and arranged neatly in a manner to arrange each color phase.
一般而言,於彩色液晶顯示裝置中,在彩色濾光片上透過用於驅動液晶之透明電極透過蒸鍍或濺鍍來形成,進一步在其上形成用於使液晶在一定方向進行配向之配向膜。為了充分得到該等透明電極和配向膜之性能,其形成一般係需要在200℃以上(較佳230℃以上)之高溫下進行。因此,目前作為彩色濾光片之製造方法,以耐光性、耐熱性優異之顏料作為著色劑之稱作為顏料分散法之方法成為主流之方法。Generally, in a color liquid crystal display device, a transparent filter for driving a liquid crystal is formed on a color filter by vapor deposition or sputtering, and further, an alignment for aligning the liquid crystal in a certain direction is formed thereon. membrane. In order to sufficiently obtain the properties of the transparent electrode and the alignment film, the formation thereof generally needs to be carried out at a high temperature of 200 ° C or higher (preferably 230 ° C or higher). For this reason, as a method of producing a color filter, a method in which a pigment having excellent light resistance and heat resistance is used as a colorant is known as a method of a pigment dispersion method.
然而,一般分散了顏料之彩色濾光片係由於因顏料導致之光散射等,而有使液晶控制之偏光程度紊亂之問題。即,在必須遮蔽光時(OFF狀態),光洩漏,在必須透過光時(ON狀態),透射光衰減,因此產生ON狀態和OFF狀態之顯示裝置上之亮度比(對比率)低之問題。However, the color filter in which the pigment is generally dispersed has a problem that the degree of polarization of the liquid crystal control is disturbed due to light scattering due to the pigment or the like. In other words, when it is necessary to shield the light (OFF state), the light leaks, and when the light must be transmitted (ON state), the transmitted light is attenuated, so that the luminance ratio (contrast ratio) on the display device in the ON state and the OFF state is low. .
為了實現彩色濾光片之高亮度化、高對比化,迄今為止,係將在濾光片片段中含有之顏料進行微細化處理。惟,即使單純將顏料(將由化學反應製造之粒徑為10~100μm之稱為粗製品(crude)之粒子,透過顏料化處理直至成為一次粒子和其凝聚而成之二次粒子之混合物者)利用各種微細化處理方法進行微細化,進行了一次粒子或二次粒子之微細化之顏料一般也容易凝聚,過於進行微細化時,會形成巨大塊狀之顏料固形物。進一步,對於進行了微細化之顏料,即使將其分散在含有樹脂等之顏料載體中,並再次使顏料之二次粒子儘可能地接近於一次粒子而使其穩定化,並得到穩定之著色組成物亦屬非常困難。In order to achieve high luminance and high contrast of the color filter, the pigment contained in the filter segment has been miniaturized. However, even a pigment (a particle called a crude product having a particle diameter of 10 to 100 μm produced by a chemical reaction is passed through a pigmentation treatment until it becomes a mixture of primary particles and secondary particles obtained by agglomeration thereof) By refining by various microfabrication methods, pigments in which primary particles or secondary particles are refined are generally easily aggregated, and when they are excessively refined, a large block of pigment solids is formed. Further, the pigment which has been miniaturized is dispersed in a pigment carrier containing a resin or the like, and the secondary particles of the pigment are again brought close to the primary particles as much as possible to stabilize them, and a stable color composition is obtained. Things are also very difficult.
將進行了微細化之顏料分散在顏料載體中而成之著色組成物往往隨著時間發生顏料粒子之凝聚等,從而導致高黏度化,顯現觸變性。這種著色組成物之黏度升高、流動性不良係引起製造操作上之問題或在產品價值上之各種問題。例如,彩色濾光片之濾光片片段的形成一般係透過將顏料分散在含有單體和樹脂之顏料載體中之著色組成物旋塗在玻璃基板上而進行,如果使用高黏度、流動性不良之著色組成物,則因旋塗性不良、均平性不良等,而導致不能得到膜厚均勻之塗膜,故不佳。The colored composition in which the finely divided pigment is dispersed in the pigment carrier tends to cause aggregation of the pigment particles over time, resulting in high viscosity and thixotropy. The increased viscosity of the colored composition and poor fluidity cause problems in manufacturing operations or various problems in product value. For example, the formation of a filter segment of a color filter is generally performed by spin coating a pigmented composition in a pigment carrier containing a monomer and a resin onto a glass substrate, if high viscosity and poor fluidity are used. The colored composition is poor in spin coating property, poor in leveling property, and the like, and a coating film having a uniform film thickness cannot be obtained, which is not preferable.
彩色濾光片係透過將彩色濾光片用著色組成物(以下,也稱為塗佈液)在透明基板上塗佈、乾燥,形成厚度為約0.2~5μm之塗膜而製造。塗佈方式有旋塗法或模塗法等,可以根據其特徵而適當使用。The color filter is produced by applying a coloring composition (hereinafter also referred to as a coating liquid) to a transparent substrate and drying it to form a coating film having a thickness of about 0.2 to 5 μm. The coating method may be a spin coating method or a die coating method, and may be appropriately used depending on the characteristics.
旋塗法廣泛用於在較小尺寸之基板上形成薄膜之方法,其係一邊使透明基板以一定之旋轉數旋轉,一邊在透明基板中心部滴加塗佈液,利用離心力將塗佈液薄薄地展開,透過控制適於該塗佈液之透明基板之旋轉數或旋轉時間等,而在透明基板之表面形成期望膜厚之塗膜。然而,源於利用由旋轉導致之離心力而將塗膜薄薄展開之原理,有透明基板之旋轉中心部分和周邊部分之塗佈膜厚與其中間部分相比,為過於變厚之缺點。在專利文獻1中,記述了將含有50重量%以上沸點或蒸氣壓在特定範圍內之溶劑之組成物製成塗膜之表面平滑性優異之旋塗方式用之塗佈液。The spin coating method is widely used for forming a thin film on a substrate having a small size, and the coating liquid is dripped at the center of the transparent substrate while rotating the transparent substrate at a constant number of rotations, and the coating liquid is thin by centrifugal force. The film is spread thin, and a coating film having a desired film thickness is formed on the surface of the transparent substrate by controlling the number of rotations or the rotation time of the transparent substrate suitable for the coating liquid. However, the principle of thinning the coating film by the centrifugal force caused by the rotation is that the coating film thickness of the center portion and the peripheral portion of the transparent substrate is too thick compared with the intermediate portion. Patent Document 1 describes a coating liquid for a spin coating method in which a composition containing a solvent having a boiling point of 50% by weight or more and a vapor pressure in a specific range is formed into a coating film with excellent surface smoothness.
當基板之尺寸大時,在旋塗法這樣使基板旋轉之方式中,對於裝置之負荷大,因此採用模塗法。模塗方式係從狹縫吐出塗佈液,一邊移動該狹縫一邊在基板上將期望膜厚之塗膜形成於透明基板之表面之塗佈方法。惟,對於該結構,相對於狹縫之前進方向,易產生垂直方向之條形不均,又,在狹縫開口部,塗佈液暴露在大氣中而發生乾燥、固化,由此產生凝聚物,而發生塗佈前進方向之條形不均,該凝聚物混入塗佈物中,形成塗膜缺點。此外,塗膜外周部隆起,與基板中心部相比,有塗膜變厚之問題。When the size of the substrate is large, the method of rotating the substrate by the spin coating method has a large load on the device, and therefore a die coating method is employed. The die coating method is a coating method in which a coating liquid is discharged from a slit, and a coating film having a desired film thickness is formed on a surface of a transparent substrate on a substrate while moving the slit. However, with this structure, stripe unevenness in the vertical direction is likely to occur with respect to the advance direction of the slit, and in the slit opening portion, the coating liquid is exposed to the atmosphere to be dried and solidified, thereby generating aggregates. The strip shape unevenness occurs in the coating advancing direction, and the aggregate is mixed into the coating to form a coating film defect. Further, the outer peripheral portion of the coating film is raised, and there is a problem that the coating film becomes thicker than the center portion of the substrate.
為了消除這種在模塗法中之塗膜不均勻性之問題,而進行在下述專利文獻中記述之嘗試。In order to eliminate such a problem of coating film unevenness in the die coating method, an attempt is made in the following patent documents.
在專利文獻2和3中,揭示了透過含有高沸點之溶劑,來防止塗佈液乾燥、固化,且不產生凝聚物之方法。Patent Documents 2 and 3 disclose a method of preventing drying and solidification of a coating liquid by a solvent containing a high boiling point without causing aggregation.
[專利文獻1]日本專利特開平6-3521號公報[Patent Document 1] Japanese Patent Laid-Open No. Hei 6-3521
[專利文獻2]日本專利特開2003-55566號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2003-55566
[專利文獻3]日本專利特開2004-346218號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2004-346218
另一方面,對於上述之彩色濾光片,不僅要求高對比化,還要求高明亮度化。一般為了得到高明亮度,在將顏料分散在顏料載體中時,使其接近於一次粒子,而提高分散體之透明度,使分散體在分光光譜中具有高穿透率,藉此得到高明亮度。On the other hand, for the color filter described above, not only high contrast but also high brightness is required. Generally, in order to obtain high brightness, when the pigment is dispersed in the pigment carrier, it is made close to the primary particles, and the transparency of the dispersion is increased, so that the dispersion has high transmittance in the spectroscopic spectrum, thereby obtaining high brightness.
然而,作為彩色濾光片基板之3原色(紅、藍、綠;RGB)中之一的綠色一般係使用鹵化銅酞菁顏料(例如C.I.顏料綠36或C.I.顏料綠7)作為主顏料,但只要使用鹵化銅酞菁,就難以兼顧高對比率和高明亮度。However, as one of the three primary colors (red, blue, green; RGB) of the color filter substrate, a copper halide phthalocyanine pigment (for example, CI Pigment Green 36 or CI Pigment Green 7) is generally used as the main pigment, but As long as copper halide phthalocyanine is used, it is difficult to achieve both high contrast ratio and high brightness.
為了解決該等問題,開始使用從現有之鹵化銅酞菁顏料中將中心金屬取代成鋅之鹵化鋅酞菁顏料,來作為能夠發揮鮮明之色調和廣泛之顏色顯示區域、並具有高著色力之色材。In order to solve such problems, a zinc halide phthalocyanine pigment in which a central metal is substituted with zinc from a conventional copper phthalocyanine pigment has been used as a bright color tone and a wide color display region, and has high coloring power. Color material.
[專利文獻4]日本專利特開平10-130547號公報[Patent Document 4] Japanese Patent Laid-Open No. Hei 10-130547
[專利文獻5]日本專利特開2001-141922號公報[Patent Document 5] Japanese Patent Laid-Open Publication No. 2001-141922
[專利文獻6]日本專利特開2007-204658號公報[Patent Document 6] Japanese Patent Laid-Open Publication No. 2007-204658
然而,鹵化鋅酞菁綠顏料係與鹵化銅酞菁綠顏料相比,酸度高。因此,鹵化鋅酞菁綠顏料比鹵化銅酞菁綠顏料難以分散。分散不良之著色組成物往往隨時間而發生顏料粒子之凝聚等,從而導致高黏度化,顯現觸變性。這種著色組成物之黏度升高、流動性不良係引起製造操作上之問題或在產品價值上之各種問題。例如,彩色濾光片之濾光片片段的形成一般係透過將顏料分散在含有單體和樹脂之顏料載體中之著色組成物旋塗在玻璃基板上而進行,如果使用高黏度、流動性不良之著色組成物,則因旋塗性不良、均平性不良等,而導致不能得到膜厚均勻之塗膜,故不佳。However, the zinc halide phthalocyanine green pigment has a higher acidity than the copper halide phthalocyanine green pigment. Therefore, the zinc halide phthalocyanine green pigment is more difficult to disperse than the copper halide phthalocyanine green pigment. The coloring composition having poor dispersion tends to cause aggregation of pigment particles and the like over time, resulting in high viscosity and thixotropy. The increased viscosity of the colored composition and poor fluidity cause problems in manufacturing operations or various problems in product value. For example, the formation of a filter segment of a color filter is generally performed by spin coating a pigmented composition in a pigment carrier containing a monomer and a resin onto a glass substrate, if high viscosity and poor fluidity are used. The colored composition is poor in spin coating property, poor in leveling property, and the like, and a coating film having a uniform film thickness cannot be obtained, which is not preferable.
又,已知鹵化鋅酞菁顏料係與習知之鹵化銅酞菁顏料之化學性質不同,為難以分散之顏料。因此,僅使用適合於習知之鹵化銅酞菁顏料或其他顏料之分散劑,難以將鹵化鋅酞菁顏料在維持其優異之顏色特性之狀態下穩定地分散。Further, it is known that a zinc halide phthalocyanine pigment is different from a conventional copper halide phthalocyanine pigment in chemical properties, and is a pigment which is difficult to disperse. Therefore, it is difficult to stably disperse the zinc halide phthalocyanine pigment in a state in which its excellent color characteristics are maintained, using only a dispersant suitable for a conventional copper phthalocyanine pigment or other pigment.
另一方面,為了得到高流動性之鹵化鋅酞菁顏料分散體,必須大量使用會給各耐性帶來不良影響之分散劑,為了維持高顏料濃度,不得不減少維持各耐性之顏料載體成分之量,結果難以兼顧各耐性、流動性和顏色特性。On the other hand, in order to obtain a highly fluidized zinc halide phthalocyanine pigment dispersion, it is necessary to use a large amount of a dispersant which adversely affects each resistance, and in order to maintain a high pigment concentration, it is necessary to reduce the pigment carrier component which maintains each resistance. The amount, the result is difficult to balance the resistance, fluidity and color characteristics.
此外,鹵化鋅酞菁顏料與習知之鹵化銅酞菁顏料不同,其顏料本身之溶解度相異,因此關於最適合分散鹵化銅酞菁顏料之溶劑,鹵化鋅酞菁顏料與其親和性過好,當將該等溶劑用於分散鋅酞菁顏料時,顏料本身溶解於溶劑,有不能得到具有高對比率和高明亮度之分散體之問題。In addition, the zinc halide phthalocyanine pigment is different from the conventional copper halide phthalocyanine pigment in that the solubility of the pigment itself is different, so that the zinc halide phthalocyanine pigment has a good affinity with respect to the solvent most suitable for dispersing the copper halide phthalocyanine pigment. When these solvents are used for dispersing a zinc phthalocyanine pigment, the pigment itself is dissolved in a solvent, and there is a problem that a dispersion having a high contrast ratio and high brightness cannot be obtained.
另外,使用在鹵化銅酞菁顏料之分散中所用之溶劑進行分散之鹵化鋅酞菁顏料的著色組成物(專利文獻1~3),係如上述,由於旋塗方式或模塗方式之塗佈方式和在其中使用之塗佈液之性狀,而有產生膜厚不均或條形不均之缺點。In addition, the coloring composition of the zinc halide phthalocyanine pigment which is dispersed by the solvent used for the dispersion of the copper phthalocyanine pigment (Patent Documents 1 to 3) is as described above, and is applied by a spin coating method or a die coating method. The manner and the properties of the coating liquid used therein have the disadvantages of uneven film thickness or unevenness of the strip.
於此,所謂膜厚不均,係指膜厚之均勻性不充分,可以分為「膜厚均勻性(端部)」(即端面部之膜厚均勻性)和「膜厚均勻性(端部以外)」(即從基板中央至端面為止之均勻性)兩種。又,條形不均可以分為2種:「橫條形不均」(即在模塗方式中,在與狹縫之前進方向垂直之方向上產生之條形狀不均)和「縱條形不均」(即在模塗方式中,源於狹縫開口部之凝聚物在狹縫前進方向上之條狀不均。Here, the film thickness unevenness means that the uniformity of the film thickness is insufficient, and can be classified into "thickness uniformity (end portion)" (that is, film thickness uniformity of the end surface portion) and "film thickness uniformity (end) There are two types other than the part (ie, uniformity from the center of the substrate to the end surface). Moreover, the stripe unevenness can be divided into two types: "horizontal stripe unevenness" (that is, in the die coating method, the strip shape is uneven in the direction perpendicular to the advance direction of the slit) and the "longitudinal strip shape" "Inhomogeneity" (i.e., in the die coating method, the stripe originating from the opening of the slit is uneven in the strip advance direction.
因此,本發明之目的係在於提供流動性和各耐性優異之穩定的彩色濾光片用綠色著色組成物,以及使用其之明亮度和對比率高之彩色濾光片。Accordingly, an object of the present invention is to provide a green coloring composition for a color filter excellent in fluidity and resistance, and a color filter using the same brightness and contrast ratio.
又,本發明之目的係在於提供彩色濾光片用綠色著色組成物(綠色抗蝕劑材料),和具有使用其所形成之濾光片片段之彩色濾光片,上述彩色濾光片用綠色著色組成物可以減少在利用旋塗方式和模塗法所形成塗佈物之塗膜中所觀察到之缺點,並進一步能夠形成明亮度和對比率高之彩色濾光片。Further, an object of the present invention is to provide a green coloring composition for a color filter (a green resist material), and a color filter having a filter segment formed using the color filter, wherein the color filter is green The coloring composition can reduce the defects observed in the coating film of the coating formed by the spin coating method and the die coating method, and can further form a color filter having high brightness and contrast ratio.
上述課題可以透過彩色濾光片用綠色著色組成物來解決,上述彩色濾光片用綠色著色組成物係含有:The above problem can be solved by using a green coloring composition for a color filter, and the green coloring composition for the color filter includes:
(A)至少含有鹵化鋅酞菁顏料之顏料成分;及(A) a pigment component containing at least a zinc halide phthalocyanine pigment;
(B)包含樹脂、其前軀體或其混合物之顏料載體,且含有選自:(B) a pigment carrier comprising a resin, a precursor thereof or a mixture thereof, and comprising a selected from the group consisting of:
(a)胺價為35~100mg KOH/g之鹼性樹脂型分散劑;(a) an alkaline resin type dispersant having an amine price of 35 to 100 mg KOH/g;
(b)具有鹼性取代基之色素衍生物;及(b) a pigment derivative having a basic substituent;
(c)混合有機溶劑之群組中之至少1種,上述混合有機溶劑係含有溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 、760mmHg下之沸點為140~159℃之有機溶劑(c1);和溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 、760mmHg下之沸點為160~200℃之有機溶劑(c2)。(c) at least one of the group consisting of mixed organic solvents containing a solubility parameter (SP value) of 8.0 to 10.0 (cal/cm 3 ) 1/2 and a boiling point of 760 mmHg of 140 to 159 ° C The organic solvent (c1); and the solubility parameter (SP value) are 8.0 to 10.0 (cal/cm 3 ) 1/2 , and the organic solvent (c2) having a boiling point of 160 to 200 ° C at 760 mmHg.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,當將酸價記作X(mg KOH/g)、重量平均分子量記作Y時,構成上述顏料載體(B)的樹脂係同時全部滿足下式(F)、(G)和(H)之條件之樹脂:In a preferred embodiment of the green coloring composition for a color filter of the present invention, when the acid value is referred to as X (mg KOH/g) and the weight average molecular weight is referred to as Y, the resin constituting the above pigment carrier (B) A resin which simultaneously satisfies the conditions of the following formulas (F), (G) and (H):
(F)Y>-750X+51000(F)Y>-750X+51000
(G)Y>940X-79000(G)Y>940X-79000
(H)Y>8000。(H) Y>8000.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,以上述含有鹵化鋅酞菁顏料之顏料成分(A)[以下有僅稱作顏料成分(A)之情況]之總重量為基準時,上述鹼性樹脂型分散劑(a)之含量為0.001~50重量%。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the total weight of the pigment component (A) containing the above-mentioned zinc halide phthalocyanine pigment (hereinafter referred to as only the pigment component (A)) In the case of the above, the content of the above basic resin type dispersant (a) is 0.001 to 50% by weight.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,上述鹼性樹脂型分散劑(a)係包含鹼性共聚物嵌段(a1)和顏料載體親和性共聚物嵌段(a2)之嵌段共聚物樹脂,例如利用活性聚合得到之嵌段共聚物樹脂。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the basic resin type dispersing agent (a) comprises a basic copolymer block (a1) and a pigment carrier affinity copolymer block ( The block copolymer resin of a2), for example, a block copolymer resin obtained by living polymerization.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,以上述顏料成分(A)之總重量為基準時,上述色素衍生物(b)之含量為0.001~40重量%。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the content of the dye derivative (b) is 0.001 to 40% by weight based on the total weight of the pigment component (A).
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,上述有機溶劑(c1)係選自丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、乙二醇單甲基醚乙酸酯及乙二醇單乙基醚乙酸酯之至少1種以上之溶劑。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the organic solvent (c1) is selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, and ethylene glycol single At least one or more solvents of methyl ether acetate and ethylene glycol monoethyl ether acetate.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,上述有機溶劑(c2)係選自乙酸環己酯、丙二醇二乙酸酯、二乙二醇二乙基醚及3-乙氧基丙酸乙酯之至少1種以上之溶劑。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the organic solvent (c2) is selected from the group consisting of cyclohexyl acetate, propylene glycol diacetate, diethylene glycol diethyl ether, and 3- At least one or more solvents of ethyl ethoxypropionate.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,以上述混合有機溶劑(c)之總量為基準時,上述有機溶劑(c1)為50重量%~95重量%,上述有機溶劑(c2)為5重量%~50重量%。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the organic solvent (c1) is 50% by weight to 95% by weight based on the total amount of the mixed organic solvent (c). The organic solvent (c2) is 5% by weight to 50% by weight.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,進一步含有光聚合起始劑。In a preferred embodiment of the green coloring composition for a color filter of the present invention, a photopolymerization initiator is further contained.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,含有上述鹼性樹脂型分散劑(a)和上述色素衍生物(b)。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the basic resin type dispersing agent (a) and the coloring matter derivative (b) are contained.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,含有上述鹼性樹脂型分散劑(a)和上述混合有機溶劑(c)。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the basic resin type dispersing agent (a) and the mixed organic solvent (c) are contained.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,含有上述色素衍生物(b)和上述混合有機溶劑(c)。In a preferred embodiment of the green coloring composition for a color filter of the present invention, the pigment derivative (b) and the mixed organic solvent (c) are contained.
在本發明之彩色濾光片用綠色著色組成物之較佳形態中,含有上述鹼性樹脂型分散劑(a)、上述色素衍生物(b)和上述混合有機溶劑(c)。In a preferred embodiment of the green colored composition for a color filter of the present invention, the basic resin type dispersant (a), the dye derivative (b), and the mixed organic solvent (c) are contained.
另外,本發明係關於一種彩色濾光片,其特徵在於:具有由上述彩色濾光片用綠色著色組成物所形成之綠色濾光片片段。Further, the present invention relates to a color filter comprising a green filter segment formed of the green coloring composition of the color filter.
本發明之彩色濾光片用綠色著色組成物係透過含有(A)至少含有鹵化鋅酞菁顏料之顏料成分;和(B)包含樹脂、其前軀體或其混合物之顏料載體,進一步含有選自上述鹼性樹脂型分散劑(a)、上述色素衍生物(b)及上述混合有機溶劑(c)之群組中之至少1種,而可以形成高流動且穩定之顏料分散體,透過使用該組成物,可以形成高明亮度且高對比率之彩色濾光片。另外,能夠形成在塗佈物之塗膜中所觀察到之習知缺點減少,對比率和明亮度高之彩色濾光片。The green coloring composition for a color filter of the present invention is a pigment carrier containing (A) a pigment component containing at least a zinc halide phthalocyanine pigment; and (B) a pigment carrier comprising a resin, a precursor thereof or a mixture thereof, and further comprising a pigment carrier selected from the group consisting of At least one of the group consisting of the basic resin type dispersant (a), the dye derivative (b), and the mixed organic solvent (c) can form a high-flow and stable pigment dispersion, and can be used by using the same. The composition can form a color filter of high brightness and high contrast ratio. In addition, it is possible to form a color filter having a reduced conventional drawback observed in a coating film of a coating material and having a high contrast ratio and high brightness.
特別是在當上述鹼性樹脂型分散劑(a)為包含鹼性共聚物嵌段(a1)和顏料載體親和性共聚物嵌段(a2)之嵌段共聚物樹脂時,進一步成為可以形成高對比率之彩色濾光片之顏料分散體。In particular, when the above basic resin type dispersant (a) is a block copolymer resin comprising a basic copolymer block (a1) and a pigment carrier affinity copolymer block (a2), it is further possible to form a high A pigment dispersion of a contrast color filter.
此外,當含有上述鹼性樹脂型分散劑(a)和具有鹼性取代基之色素衍生物(b)時,初始之對比率變高,經時穩定性也良好。Further, when the above-mentioned basic resin type dispersant (a) and the pigment derivative (b) having a basic substituent are contained, the initial contrast ratio is high and the stability with time is also good.
首先,列舉較佳實施形態並針對本發明之彩色濾光片用綠色著色組成物進行詳細說明。First, a preferred embodiment will be described in detail, and a green coloring composition for a color filter of the present invention will be described in detail.
另外,在本說明書中,當表示為「(甲基)丙烯醯基」、「(甲基)丙烯酸基」、「(甲基)丙烯酸」、「(甲基)丙烯酸酯」及「(甲基)丙烯醯氧基」時,若無特別說明,則其分別表示「丙烯醯基及/或甲基丙烯醯基」、「丙烯酸基及/或甲基丙烯酸基」、「丙烯酸及/或甲基丙烯酸」、「丙烯酸酯及/或甲基丙烯酸酯」及「丙烯醯氧基及/或甲基丙烯醯氧基」。In addition, in the present specification, it is indicated as "(meth)acrylylene group, "(meth)acrylic group", "(meth)acrylic acid", "(meth)acrylic acid ester", and "(methyl group). In the case of propylene oxy group, unless otherwise specified, it means "acryloyl fluorenyl group and/or methacryl fluorenyl group", "acrylic group and/or methacrylic group", "acrylic acid and/or methyl group". Acrylic acid, "acrylate and/or methacrylate" and "propylene oxy and/or methacryloxy".
本發明之彩色濾光片用綠色著色組成物係含有(A)至少含有鹵化鋅酞菁顏料之顏料成分;和(B)包含樹脂、其前軀體或其混合物之顏料載體,在第1實施形態中,係進一步含有(a)胺價為35~100mg KOH/g之鹼性樹脂型分散劑;在第2實施形態中,含有上述鹼性樹脂型分散劑(a)及/或(b)具有鹼性取代基之色素衍生物;在第3實施形態中,含有上述鹼性樹脂型分散劑(a)及/或上述色素衍生物(b)及/或(c)含有溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 、760mmHg下之沸點為140~159℃之有機溶劑(c1)與溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 、760mmHg下之沸點為160~200℃之有機溶劑(c2)之混合有機溶劑。The green coloring composition for a color filter of the present invention contains (A) a pigment component containing at least a zinc halide phthalocyanine pigment; and (B) a pigment carrier comprising a resin, a precursor thereof or a mixture thereof, in the first embodiment Further, (a) a basic resin type dispersant having an amine price of 35 to 100 mg KOH/g; and in the second embodiment, the basic resin type dispersant (a) and/or (b) In the third embodiment, the basic resin type dispersant (a) and/or the dye derivative (b) and/or (c) contain a solubility parameter (SP value). The organic solvent (c1) having a boiling point of 140 to 159 ° C at 8.0 to 10.0 (cal/cm 3 ) 1/2 and 760 mmHg and the solubility parameter (SP value) are 8.0 to 10.0 (cal/cm 3 ) 1/2 . A mixed organic solvent having an organic solvent (c2) having a boiling point of 160 to 200 ° C at 760 mmHg.
亦即,可以同時含有上述鹼性樹脂型分散劑(a)、上述色素衍生物(b)和上述混合有機溶劑(c)之任意2種,或全部3種。In other words, any two or all of the above-described basic resin type dispersant (a), the above dye derivative (b), and the above mixed organic solvent (c) may be contained.
本發明之彩色濾光片用綠色著色組成物之特徵係在於使用至少含有鹵化鋅酞菁顏料作為主顏料之顏料成分(A)。當以色彩索引(C.I)號碼表示典型之鹵化鋅酞菁顏料時,可以列舉C.I.顏料綠58等。透過使用鹵化鋅酞菁顏料作為主顏料,可以得到用其他綠色顏料所不能得到之高明亮度。此外,可使用由公知之製造方法所得到者。特別是可以使用下述顏料,即,當利用色材,67[9],547-554(1994)中記述之方法,並使用正己胺作為鹼性物質進行測定時,該顏料表面之酸性官能基量較佳為100μmol/g以上,更佳為200μmol/g以上。The green coloring composition for a color filter of the present invention is characterized in that a pigment component (A) containing at least a zinc halide phthalocyanine pigment as a main pigment is used. When a typical zinc halide phthalocyanine pigment is represented by a color index (C.I) number, C.I. Pigment Green 58 or the like can be cited. By using a zinc halide phthalocyanine pigment as a main pigment, high brightness which cannot be obtained with other green pigments can be obtained. Further, those obtained by a known manufacturing method can be used. In particular, it is possible to use a pigment which is an acidic functional group on the surface of the pigment when it is measured by a color material, 67 [9], 547-554 (1994), and using n-hexylamine as a basic substance. The amount is preferably 100 μmol/g or more, more preferably 200 μmol/g or more.
關於顏料成分(A),不僅含有作為主顏料之鹵化鋅酞菁,以顏色調整或補色之目的而言,還可以並用其他綠色顏料或黃色顏料。The pigment component (A) contains not only a zinc halide phthalocyanine as a main pigment but also other green pigments or yellow pigments for the purpose of color adjustment or complementary color.
作為可並用之其他綠色顏料,可以列舉C.I.顏料綠7、10、36、37等綠色顏料。又,作為可並用之黃色顏料,可以列舉C.I.顏料黃1、2、3、4、5、6、10、12、13、14、15、16、17、18、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、126、127、128、129、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214等黃色顏料。As other green pigments which can be used together, a green pigment such as C.I. Pigment Green 7, 10, 36, 37 can be cited. Further, as the yellow pigment which can be used in combination, CI Pigment Yellow 1, 2, 3, 4, 5, 6, 10, 12, 13, 14, 15, 16, 17, 18, 24, 31, 32, 34, 35, 35: 1, 36, 36: 1, 37, 37: 1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 126, 127, 128, 129, 138, 139, 147, 150, 151, 152, 153, 154, 155, 156, 161, 162, 164, 166, 167, 168, 169, 170, 171, 172, 173, 174, 175, 176, 177, 179, Yellow pigments such as 180, 181, 182, 185, 187, 188, 193, 194, 198, 199, 213, 214.
其中,從可以擴大色度區域之角度考慮,較佳係並用C.I.顏料黃138、139、150、185等。Among them, from the viewpoint of expanding the chromaticity region, it is preferred to use C.I. Pigment Yellow 138, 139, 150, 185 and the like in combination.
在本發明之著色組成物之全部不揮發成分中,從得到充分之顏色重現性之角度考慮,較佳之顏料成分(A)之濃度為10~90重量%,更佳15~80重量%,最佳20~70重量%。當顏料成分(A)之濃度未滿10重量%時,不能得到充分之顏色重現性,當超過90重量%時,顏料載體之濃度變低,著色組成物之穩定性變差。Among all the nonvolatile components of the colored composition of the present invention, the concentration of the preferred pigment component (A) is from 10 to 90% by weight, more preferably from 15 to 80% by weight, from the viewpoint of obtaining sufficient color reproducibility. The best 20~70% by weight. When the concentration of the pigment component (A) is less than 10% by weight, sufficient color reproducibility cannot be obtained, and when it exceeds 90% by weight, the concentration of the pigment carrier becomes low, and the stability of the colored composition is deteriorated.
作為特佳之顏料比例,例如以顏料成分(A)之總重量為基準時,鹵化鋅酞菁顏料為50~100重量%,鹵化銅酞菁顏料為0~50重量%,黃色顏料為0~50重量%。As a particularly preferable pigment ratio, for example, based on the total weight of the pigment component (A), the zinc halide phthalocyanine pigment is 50 to 100% by weight, the copper halide phthalocyanine pigment is 0 to 50% by weight, and the yellow pigment is 0 to 50. weight%.
更佳係以顏料成分(A)為基準,鹵化鋅酞菁顏料為50~90重量%,鹵化銅酞菁顏料為5~45重量%,黃色顏料為5~45重量%。利用此類顏料之構成比例,可以擴大色度區域。More preferably, the zinc halide phthalocyanine pigment is 50 to 90% by weight, the copper halide phthalocyanine pigment is 5 to 45% by weight, and the yellow pigment is 5 to 45% by weight based on the pigment component (A). By using the composition ratio of such pigments, the chromaticity region can be enlarged.
使用了鹵化鋅酞菁顏料之本發明之綠色著色組成物係塗佈在玻璃基板等上,以形成與使用了鹵化銅酞菁之綠色著色組成物呈現相同色度,並測定塗膜之穿透率時,在從450nm附近至530nm附近顯示高於使用了銅酞菁之著色組成物之塗膜的穿透率。特別是穿透率之峰值,顯示為約5%左右,高穿透率約為90%之值。因此,透過與在彩色液晶顯示裝置中一般使用之背光燈相組合,可以得到已使用C.I.顏料綠36或C.I.顏料綠7等銅酞菁顏料之著色組成物所不能得到之高明亮度。The green coloring composition of the present invention using a zinc halide phthalocyanine pigment is coated on a glass substrate or the like to form the same color as the green coloring composition using the copper halide phthalocyanine, and the penetration of the coating film is measured. At the time of the ratio, the transmittance higher than that of the coating film using the colored composition of copper phthalocyanine was exhibited from around 450 nm to around 530 nm. In particular, the peak value of the transmittance is about 5%, and the high transmittance is about 90%. Therefore, by combining with a backlight which is generally used in a color liquid crystal display device, high brightness which cannot be obtained by using a coloring composition of a copper phthalocyanine pigment such as C.I. Pigment Green 36 or C.I. Pigment Green 7 can be obtained.
在本發明之綠色著色組成物中使用之顏料可以進行鹽研磨(Salt milling)處理而可使用已微細化者,較佳係使用已微細化者。The pigment used in the green coloring composition of the present invention can be subjected to a salt milling treatment, and a finer one can be used, and it is preferred to use a finer one.
所謂鹽研磨處理,係指使用捏合機、二輥磨機、三輥磨機、球磨機、立式球磨機或砂磨機等之混煉機,將顏料與水溶性無機鹽與水溶性有機溶劑之混合物一邊加熱一邊進行機械混煉後,透過水洗除去水溶性無機鹽和水溶性有機溶劑之處理。水溶性無機鹽係作為破碎輔助劑發揮作用者,鹽研磨時,利用無機鹽之高硬度來破碎顏料,由此產生活性面,引起結晶生長。因此,混煉時,顏料之破碎和結晶生長同時引起,根據混煉條件所得到之顏料的一次粒徑不同。The salt grinding treatment refers to a mixture of a pigment and a water-soluble inorganic salt and a water-soluble organic solvent using a kneader such as a kneader, a two-roll mill, a three-roll mill, a ball mill, a vertical ball mill or a sand mill. After mechanically kneading while heating, the water-soluble inorganic salt and the water-soluble organic solvent are removed by washing with water. The water-soluble inorganic salt acts as a crushing aid. When the salt is polished, the pigment is crushed by the high hardness of the inorganic salt, thereby generating an active surface and causing crystal growth. Therefore, at the time of kneading, the crushing of the pigment and the crystal growth are simultaneously caused, and the primary particle diameter of the pigment obtained according to the kneading conditions is different.
為了透過加熱促進結晶生長,較佳係加熱溫度為40~150℃。當加熱溫度未滿40℃時,不能充分引發結晶生長,顏料粒子之形狀接近於不規則形狀,因而不佳。另一方面,當加熱溫度超過150℃時,結晶生長過於進行,顏料之一次粒徑變大,因此作為彩色濾光片用著色組成物之著色原料不佳。又,鹽研磨處理之混煉時間係從鹽研磨處理顏料之一次粒子的粒度分佈和鹽研磨處理所需費用平衡之角度考慮,較佳為2~24小時。In order to promote crystal growth by heating, the heating temperature is preferably 40 to 150 °C. When the heating temperature is less than 40 ° C, crystal growth cannot be sufficiently caused, and the shape of the pigment particles is close to an irregular shape, which is not preferable. On the other hand, when the heating temperature exceeds 150 ° C, the crystal growth proceeds too much, and the primary particle diameter of the pigment becomes large, so that the coloring material which is a coloring composition for a color filter is not preferable. Further, the kneading time of the salt polishing treatment is preferably from 2 to 24 hours from the viewpoint of the particle size distribution of the primary particles of the salt-polishing treatment pigment and the cost of the salt polishing treatment.
透過將對顏料進行鹽研磨處理時之條件最佳化,可以得到1次粒徑非常微細,又,分佈之範圍窄,具有狹窄(sharp)粒度分佈之顏料。By optimizing the conditions for the salt polishing treatment of the pigment, it is possible to obtain a pigment having a very fine particle diameter and a narrow distribution range and having a sharp particle size distribution.
在本發明之綠色著色組成物中使用之綠色顏料由TEM(穿透型電子顯微鏡)所求得之一次粒徑較佳為20~100nm之範圍。當小於20nm時,在有機溶劑中之分散變得困難。又,當大於100nm時,不能得到充分之對比率。特別佳之範圍係25~85nm之範圍。The green pigment used in the green coloring composition of the present invention preferably has a primary particle diameter of 20 to 100 nm as determined by TEM (transmission electron microscope). When it is less than 20 nm, dispersion in an organic solvent becomes difficult. Also, when it is more than 100 nm, a sufficient contrast ratio cannot be obtained. A particularly good range is in the range of 25 to 85 nm.
作為在鹽研磨處理中使用之水溶性無機鹽,可以使用氯化鈉、氯化鋇、氯化鉀或硫酸鈉等,從價格之角度考慮,較佳係使用氯化鈉(食鹽)。從處理效率和生產效率兩方面考慮,以顏料成分(A)之總重量作為基準時,水溶性無機鹽之使用量較佳為50~2000重量%,最佳300~1000重量%。As the water-soluble inorganic salt used in the salt polishing treatment, sodium chloride, cesium chloride, potassium chloride or sodium sulfate can be used, and from the viewpoint of price, sodium chloride (salt) is preferably used. In terms of both the treatment efficiency and the production efficiency, the water-soluble inorganic salt is preferably used in an amount of 50 to 2000% by weight, preferably 300 to 1000% by weight, based on the total weight of the pigment component (A).
水溶性有機溶劑係具有濕潤顏料和水溶性無機鹽之功能,其只要在水中溶解(混合)且實質上不會溶解所使用之無機鹽的話,則沒有特別限定。惟,由於鹽研磨時溫度升高,溶劑處於易於蒸發之狀態,所以從安全性之角度考慮,較佳為沸點在120℃以上之高沸點溶劑。例如,可以使用2-甲氧基乙醇、2-丁氧基乙醇、2-(異戊氧基)乙醇、2-(己氧基)乙醇、二乙二醇、二乙二醇單乙基醚、二乙二醇單丁基醚、三乙二醇、三乙二醇單甲基醚、液態之聚乙二醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、二丙二醇、二丙二醇單甲基醚、二丙二醇單乙基醚或液態之聚丙二醇等。以顏料成分(A)之總重量作為基準時,水溶性有機溶劑較佳係使用5~1000重量%之量,最佳係使用50~500重量%之量。The water-soluble organic solvent has a function of a wet pigment and a water-soluble inorganic salt, and is not particularly limited as long as it is dissolved (mixed) in water and does not substantially dissolve the inorganic salt used. However, since the solvent is in a state of being easily evaporated due to an increase in temperature during salt polishing, a high boiling point solvent having a boiling point of 120 ° C or higher is preferred from the viewpoint of safety. For example, 2-methoxyethanol, 2-butoxyethanol, 2-(isopentyloxy)ethanol, 2-(hexyloxy)ethanol, diethylene glycol, diethylene glycol monoethyl ether can be used. , diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, liquid polyethylene glycol, 1-methoxy-2-propanol, 1-ethoxy-2- Propyl alcohol, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether or liquid polypropylene glycol. When the total weight of the pigment component (A) is used as a standard, the water-soluble organic solvent is preferably used in an amount of 5 to 1000% by weight, and more preferably 50 to 500% by weight.
在進行鹽研磨處理時,根據需要也可以添加樹脂。使用之樹脂之種類沒有特別限定,可以使用天然樹脂、改質天然樹脂、合成樹脂或以天然樹脂改質而成之合成樹脂等。所使用之樹脂在室溫下為固體,較佳為水不溶性,且更佳為可部分溶解於上述有機溶劑。以顏料成分(A)之總重量作為基準時,樹脂之使用量較佳為5~200重量%之範圍。When the salt polishing treatment is performed, a resin may be added as needed. The type of the resin to be used is not particularly limited, and a natural resin, a modified natural resin, a synthetic resin, or a synthetic resin modified with a natural resin can be used. The resin to be used is a solid at room temperature, preferably water-insoluble, and more preferably partially soluble in the above organic solvent. When the total weight of the pigment component (A) is used as a standard, the amount of the resin used is preferably in the range of 5 to 200% by weight.
在本發明之綠色著色組成物中,除了顏料成分(A)以外,還含有包含樹脂、其前軀體或其混合物之顏料載體(B)。In the green coloring composition of the present invention, in addition to the pigment component (A), a pigment carrier (B) containing a resin, a precursor thereof or a mixture thereof is contained.
在本發明之綠色著色組成物中所使用之顏料載體(B),係在可見光區域之400~700nm之全波長區域中,分光穿透率較佳為80%以上、更佳為95%以上之樹脂、其前軀體或其混合物。樹脂含有熱塑性樹脂、熱硬化性樹脂或活性能量射線硬化性樹脂,其前軀體包含利用活性能量射線照射進行硬化而生成透明樹脂之單體或寡聚物,可以將該等單獨或2種以上混合來使用。以顏料成分(A)之總重量作為基準時,顏料載體(B)可以使用30~500重量%之量。當未滿30重量%時,成膜性和各耐性不充分,當多於500重量%時,顏料濃度低,不能表現顏色特性。The pigment carrier (B) used in the green coloring composition of the present invention has a spectral transmittance of preferably 80% or more, more preferably 95% or more in the entire wavelength range of 400 to 700 nm in the visible light region. Resin, its precursor or a mixture thereof. The resin contains a thermoplastic resin, a thermosetting resin, or an active energy ray-curable resin, and the precursor includes a monomer or an oligomer which is cured by irradiation with an active energy ray to form a transparent resin, and these may be used alone or in combination of two or more kinds. To use. When the total weight of the pigment component (A) is used as a standard, the pigment carrier (B) can be used in an amount of 30 to 500% by weight. When the amount is less than 30% by weight, the film formability and the respective resistances are insufficient. When the amount is more than 500% by weight, the pigment concentration is low and the color characteristics are not exhibited.
當將酸價記作X(mg KOH/g)、重量平均分子量記作Y時,構成上述顏料載體(B)之樹脂係以同時全部滿足下式(F)、(G)和(H)之條件之樹脂為佳:When the acid value is referred to as X (mg KOH/g) and the weight average molecular weight is referred to as Y, the resin constituting the above pigment carrier (B) satisfies all of the following formulas (F), (G) and (H) at the same time. The resin of the condition is better:
(F)Y>-750X+51000(F)Y>-750X+51000
(G)Y>940X-79000(G)Y>940X-79000
(H)Y>8000。(H) Y>8000.
當構成上述顏料載體(B)之樹脂滿足上式(F)、(G)和(H)之全部條件時,由於為良好之酸價範圍,所以吸附在顏料上之樹脂型分散劑與上述樹脂可以維持適當之相互作用,又,由於良好之分子量範圍,所以能夠適度地發揮作為載體樹脂之立體障礙之功能,從而可以維持良好之分散狀態,故較佳。特別是可以使下述本發明之第1實施形態中所使用之鹼性樹脂型分散劑(a)及/或下述本發明之第2實施形態中所使用之色素衍生物(b)良好地吸附在顏料表面上。相反地,當構成上述顏料載體(B)之樹脂不滿足上式(F)之條件時,吸附在顏料表面上之上述鹼性樹脂型分散劑(a)與上述樹脂之相互作用過弱,故由於顏料凝聚等之原因而不能維持良好之分散狀態。當不滿足上式(G)之條件時,上述相互作用過強,因此吸附在顏料上之樹脂型分散劑被剝離,且由於顏料凝聚等之原因而不能維持良好之分散狀態。另外,當不滿足上式(H)之條件時,由於分子量過小,所以上述樹脂不能發揮作為立體障礙之作用,故由於顏料凝聚等之原因而形成分散不良。另外,較佳係Y≦60000,更佳為Y≦50000。如果Y超過60000,則在作為下述之鹼顯影型著色抗蝕劑使用時出現顯影性不良之情況,故不佳。When the resin constituting the above pigment carrier (B) satisfies all the conditions of the above formulas (F), (G) and (H), the resin type dispersant adsorbed on the pigment and the above resin are in the range of good acid value. Since it is possible to maintain an appropriate interaction, and because of a good molecular weight range, it is possible to appropriately exhibit a function as a steric barrier of the carrier resin, and it is preferable to maintain a good dispersion state. In particular, the basic resin type dispersant (a) used in the first embodiment of the present invention and/or the dye derivative (b) used in the second embodiment of the present invention described below can be satisfactorily Adsorbed on the surface of the pigment. On the contrary, when the resin constituting the pigment carrier (B) does not satisfy the condition of the above formula (F), the interaction of the above-mentioned basic resin type dispersant (a) adsorbed on the surface of the pigment with the above resin is too weak, so The dispersion state cannot be maintained due to the aggregation of the pigment or the like. When the conditions of the above formula (G) are not satisfied, the above interaction is too strong, so that the resin-type dispersant adsorbed on the pigment is peeled off, and a good dispersion state cannot be maintained due to aggregation of the pigment or the like. In addition, when the condition of the above formula (H) is not satisfied, since the molecular weight is too small, the above-mentioned resin does not function as a steric hindrance, and thus dispersion failure occurs due to aggregation of the pigment or the like. Further, it is preferably Y≦60000, more preferably Y≦50000. When Y is more than 60,000, it may be inferior in developability when it is used as the alkali-developing type coloring resist described below, which is not preferable.
熱塑性樹脂可以列舉例如丁醛樹脂、苯乙烯-馬來酸共聚物、氯化聚乙烯、氯化聚丙烯、聚氯乙烯、氯乙烯-乙酸乙烯基酯共聚物、聚乙酸乙烯基酯、聚胺基甲酸酯系樹脂、聚酯樹脂、丙烯酸系樹脂、醇酸樹脂、聚苯乙烯樹脂、聚醯胺樹脂、橡膠系樹脂、環化橡膠系樹脂、纖維素類、聚乙烯(HDPE,LDPE)、聚丁二烯、聚醯亞胺樹脂等。The thermoplastic resin may, for example, be butyraldehyde resin, styrene-maleic acid copolymer, chlorinated polyethylene, chlorinated polypropylene, polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, polyvinyl acetate, polyamine. Carbamate-based resin, polyester resin, acrylic resin, alkyd resin, polystyrene resin, polyamide resin, rubber resin, cyclized rubber resin, cellulose, polyethylene (HDPE, LDPE) , polybutadiene, polyimine resin, and the like.
另外,熱硬化性樹脂可以列舉例如環氧樹脂、苯并胍胺樹脂、松香改質馬來酸樹脂、松香改質富馬酸樹脂、三聚氰胺樹脂、尿素樹脂及酚醛樹脂等。Further, examples of the thermosetting resin include an epoxy resin, a benzoguanamine resin, a rosin-modified maleic acid resin, a rosin-modified fumaric acid resin, a melamine resin, a urea resin, and a phenol resin.
當以下述鹼顯影型著色抗蝕劑之形式使用時,較佳係使用(甲基)丙烯酸共聚物樹脂(鹼溶性丙烯酸樹脂)等之具有酸性基之鹼溶性樹脂。為了良好地分散鹵化鋅酞菁顏料,鹼溶性樹脂之重量平均分子量(Mw)較佳為10,000~100,000之範圍,更佳為30,000~80,000之範圍。又,數量平均分子量(Mn)較佳為5,000~50,000之範圍,Mw/Mn之值係以10以下為佳。When it is used in the form of the following alkali-developing type coloring resist, an alkali-soluble resin having an acidic group such as a (meth)acrylic copolymer resin (alkali-soluble acrylic resin) is preferably used. In order to disperse the zinc halide phthalocyanine pigment well, the weight average molecular weight (Mw) of the alkali-soluble resin is preferably in the range of 10,000 to 100,000, more preferably in the range of 30,000 to 80,000. Further, the number average molecular weight (Mn) is preferably in the range of 5,000 to 50,000, and the value of Mw/Mn is preferably 10 or less.
另外,在本發明中,樹脂之分子量分佈[重量平均分子量(Mw)、數量平均分子量(Mn)]係利用GPC以下述條件進行測定。Further, in the present invention, the molecular weight distribution [weight average molecular weight (Mw) and number average molecular weight (Mn)] of the resin is measured by GPC under the following conditions.
裝置:GPC-150C(Waters公司)Device: GPC-150C (Waters)
管柱:GMH-HT 30cm 2連(東梭公司製)Pipe column: GMH-HT 30cm 2 company (made by Tosoh Corporation)
溫度:135℃Temperature: 135 ° C
溶媒:鄰二氯苯(添加0.1% 2,6-二第三丁基-4-甲基苯酚(IONOL))Solvent: o-dichlorobenzene (addition of 0.1% 2,6-di-t-butyl-4-methylphenol (IONOL))
流速:1.0ml/minFlow rate: 1.0ml/min
試料:注入0.4ml 0.15%之試料Sample: Inject 0.4ml 0.15% of the sample
用以上條件進行測定,在計算試料之分子量時,使用利用單分散聚苯乙烯標準試料製成之分子量校正曲線。再進一步藉由從Mark-Houwink黏度式所導出之換算式利用聚乙烯換算來計算。The measurement was carried out under the above conditions, and when calculating the molecular weight of the sample, a molecular weight calibration curve prepared using a monodisperse polystyrene standard sample was used. Further, it is calculated by using a conversion formula derived from the Mark-Houwink viscosity type using a polyethylene conversion.
作為活性能量射線硬化性樹脂,係可以使用下述樹脂:使具有異氰酸酯基、醛基或環氧基等反應性取代基之(甲基)丙烯酸化合物或桂皮酸與具有羥基、羧基或胺基等反應性取代基之線性高分子進行反應,並在該線狀高分子中導入(甲基)丙烯醯基或苯乙烯基等光交聯性基者。又,還可以使用下述樹脂:利用(甲基)丙烯酸羥基烷基酯等具有羥基之(甲基)丙烯酸化合物將苯乙烯-馬來酸酐共聚物或α-烯烴-馬來酸酐共聚物等含有酸酐之線狀高分子進行半酯化者。As the active energy ray-curable resin, a (meth)acrylic compound or cinnamic acid having a reactive substituent such as an isocyanate group, an aldehyde group or an epoxy group, and a hydroxyl group, a carboxyl group or an amine group can be used. The linear polymer of the reactive substituent is reacted, and a photocrosslinkable group such as a (meth)acrylonyl group or a styryl group is introduced into the linear polymer. Further, a resin containing a hydroxy group-containing (meth)acrylic acid compound such as a hydroxyalkyl (meth)acrylate to contain a styrene-maleic anhydride copolymer or an α-olefin-maleic anhydride copolymer may be used. The linear polymer of the acid anhydride is semi-esterified.
作為樹脂前軀體之單體和寡聚物,係可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸異肉豆蔻基酯、(甲基)丙烯酸硬脂基酯或(甲基)丙烯酸異硬脂基酯等之直鏈或支鏈(甲基)丙烯酸烷基酯類;(甲基)丙烯酸環己酯、(甲基)丙烯酸第三丁基環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊氧基乙酯、(甲基)丙烯酸二環戊烯基酯、(甲基)丙烯酸二環戊烯氧基乙酯或(甲基)丙烯酸異酯等之(甲基)丙烯酸環烷基酯類;(甲基)丙烯酸三氟乙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸全氟辛基乙酯或(甲基)丙烯酸四氟丙酯等之(甲基)丙烯酸氟烷基酯類;(甲基)丙烯醯氧基改質聚二甲基矽氧烷(聚矽氧大分子單體)類;(甲基)丙烯酸四氫糠基酯或(甲基)丙烯酸3-甲基-3-氧雜環丁烷基酯等之具有雜環之(甲基)丙烯酸酯類;(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧基乙酯、苯氧基聚乙二醇(甲基)丙烯酸酯、(甲基)丙烯酸對基苯氧基乙酯、對基苯氧基聚乙二醇(甲基)丙烯酸酯或壬基苯氧基聚乙二醇(甲基)丙烯酸酯等之具有芳香族環之(甲基)丙烯酸酯類;(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸3-甲氧基丁酯、(甲基)丙烯酸2-甲氧基丙酯、二乙二醇單甲基醚(甲基)丙烯酸酯、二乙二醇單乙基醚(甲基)丙烯酸酯、三乙二醇單甲基醚(甲基)丙烯酸酯、三乙二醇單乙基醚(甲基)丙烯酸酯、二乙二醇單2-乙基己醚(甲基)丙烯酸酯、二丙乙二醇單甲基醚(甲基)丙烯酸酯、三丙二醇單(甲基)丙烯酸酯、聚乙二醇單月桂基醚(甲基)丙烯酸酯或聚乙二醇單硬脂基醚(甲基)丙烯酸酯等之(聚)伸烷基二醇單烷基醚(甲基)丙烯酸酯類;(甲基)丙烯酸、丙烯酸二聚物、鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基丙酯、六氫化鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、六氫化鄰苯二甲酸2-(甲基)丙烯醯氧基丙酯、環氧乙烷改質琥珀酸(甲基)丙烯酸酯、(甲基)丙烯酸β-羧基乙酯或ω-羧基聚己內酯(甲基)丙烯酸酯等之具有羧基之(甲基)丙烯酸酯類;(甲基)丙烯酸2-羥乙基酯、(甲基)丙烯酸2-羥丙基酯、(甲基)丙烯酸2-羥丁基酯、(甲基)丙烯酸4-羥丁基酯、2-丙烯醯氧基乙基-2-羥乙基(甲基)鄰苯二甲酸酯、二乙二醇單(甲基)丙烯酸酯、二丙二醇單(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、丙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯、聚丁二醇單(甲基)丙烯酸酯、聚(乙二醇-丙二醇)單(甲基)丙烯酸酯、聚(乙二醇-丁二醇)單(甲基)丙烯酸酯、聚(丙二醇-丁二醇)單(甲基)丙烯酸酯或丙三醇(甲基)丙烯酸酯等之具有羥基之(甲基)丙烯酸酯類;乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙乙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚(乙二醇-丙二醇)二(甲基)丙烯酸酯、聚(乙二醇-丁二醇)二(甲基)丙烯酸酯、聚(丙二醇-丁二醇)二(甲基)丙烯酸酯、聚丁二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯或2-乙基、2-丁基-丙二醇二(甲基)丙烯酸酯等之(聚)伸烷基二醇二(甲基)丙烯酸酯類;二羥甲基二環戊烷二(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯、硬脂酸改質季戊四醇二(甲基)丙烯酸酯、環氧乙烷改質雙酚A二(甲基)丙烯酸酯、環氧丙烷改質雙酚A二(甲基)丙烯酸酯、環氧丁烷改質雙酚A二(甲基)丙烯酸酯、環氧乙烷改質雙酚F二(甲基)丙烯酸酯、環氧丙烷改質雙酚F二(甲基)丙烯酸酯、環氧丁烷改質雙酚F二(甲基)丙烯酸酯、二丙烯酸鋅、環氧乙烷改質磷酸三丙烯酸酯或丙三醇二(甲基)丙烯酸酯等之二(甲基)丙烯酸酯類;(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸二乙胺基乙酯、(甲基)丙烯酸二甲胺基丙酯或(甲基)丙烯酸二乙胺基丙酯等之具有第三胺基之(甲基)丙烯酸酯類;丙三醇三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯或二季戊四醇六(甲基)丙烯酸酯等之三官能以上之多官能(甲基)丙烯酸酯;丙三醇三縮水甘油醚-(甲基)丙烯酸加成物、丙三醇二縮水甘油基醚-(甲基)丙烯酸加成物、聚丙三醇聚縮水甘油醚-(甲基)丙烯酸加成物、1,6-丁二醇二縮水甘油醚-(甲基)丙烯酸加成物、烷基縮水甘油醚-(甲基)丙烯酸加成物、烯丙基縮水甘油醚-(甲基)丙烯酸加成物、苯基縮水甘油醚-(甲基)丙烯酸加成物、氧化苯乙烯-(甲基)丙烯酸加成物、雙酚A二縮水甘油醚-(甲基)丙烯酸加成物、環氧丙烷改質雙酚A二縮水甘油醚-(甲基)丙烯酸加成物、雙酚F二縮水甘油醚-(甲基)丙烯酸加成物、表氯醇改質鄰苯二甲酸-(甲基)丙烯酸加成物、表氯醇改質六氫鄰苯二甲酸-(甲基)丙烯酸加成物、乙二醇二縮水甘油醚-(甲基)丙烯酸加成物、聚乙二醇二縮水甘油醚-(甲基)丙烯酸加成物、丙二醇二縮水甘油醚-(甲基)丙烯酸加成物、聚丙二醇二縮水甘油醚-(甲基)丙烯酸加成物、苯酚酚醛清漆型環氧樹脂-(甲基)丙烯酸加成物、甲酚酚醛清漆型環氧樹脂-(甲基)丙烯酸加成物或其他環氧樹脂-(甲基)丙烯酸加成物等之環氧(甲基)丙烯酸酯類;(甲基)丙烯醯改質異氰脲酸酯、(甲基)丙烯醯改質聚胺基甲酸酯、(甲基)丙烯醯改質聚酯、(甲基)丙烯醯改質三聚氰胺、(甲基)丙烯醯改質聚矽氧、(甲基)丙烯醯改質聚丁二烯、或(甲基)丙烯醯改質松香等之(甲基)丙烯醯改質樹脂寡聚物類;苯乙烯、α-甲基苯乙烯、乙酸乙烯基酯、(甲基)丙烯酸乙烯基酯、或(甲基)丙烯酸烯丙酯等之乙烯類;羥乙基乙烯基醚、乙二醇二乙烯基醚、或季戊四醇三乙烯基醚等之乙烯基醚類;(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、或N-乙烯基甲醯胺等之醯胺類;或丙烯腈等。該等係可單獨使用或將2種以上混合使用,但不限定於其。Examples of the monomer and oligomer of the resin precursor include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, and isopropyl (meth)acrylate. Butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, isoamyl (meth)acrylate, octyl (meth)acrylate, (meth)acrylic acid Octyl ester, 2-ethylhexyl (meth)acrylate, cetyl (meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, lauryl (meth)acrylate, ( a linear or branched chain of tridecyl (meth) acrylate, isomyristyl (meth) acrylate, stearyl (meth) acrylate or isostearyl (meth) acrylate (A) Alkyl acrylates; cyclohexyl (meth)acrylate, t-butylcyclohexyl (meth)acrylate, dicyclopentanyl (meth)acrylate, dicyclopentyl (meth)acrylate Ethyl ester, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate or (meth)acrylic acid a cycloalkyl (meth)acrylate such as an ester; trifluoroethyl (meth)acrylate, octafluoropentyl (meth)acrylate, perfluorooctyl (meth)acrylate or (methyl) a fluoroalkyl (meth)acrylate such as tetrafluoropropyl acrylate; a (meth) propylene oxime modified polydimethyl siloxane (polyoxyl macromonomer); (methyl) a (meth) acrylate having a heterocyclic ring such as tetrahydrofurfuryl acrylate or 3-methyl-3-oxetanyl (meth) acrylate; benzyl (meth) acrylate; Phenyloxyethyl acrylate, phenoxy polyethylene glycol (meth) acrylate, (meth)acrylic acid Phenoxyethyl ester, pair a (meth) acrylate having an aromatic ring such as a phenoxy polyethylene glycol (meth) acrylate or a nonyl phenoxy polyethylene glycol (meth) acrylate; (meth) acrylate 2-methoxyethyl ester, 2-ethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate, 2-methoxypropyl (meth)acrylate, diethylene Alcohol monomethyl ether (meth) acrylate, diethylene glycol monoethyl ether (meth) acrylate, triethylene glycol monomethyl ether (meth) acrylate, triethylene glycol monoethyl ether (Meth) acrylate, diethylene glycol mono 2-ethylhexyl ether (meth) acrylate, dipropylene glycol monomethyl ether (meth) acrylate, tripropylene glycol mono (meth) acrylate (poly)alkylene glycol monoalkyl ether (meth)acrylic acid, such as polyethylene glycol monolauryl ether (meth) acrylate or polyethylene glycol monostearyl ether (meth) acrylate Ester; (meth)acrylic acid, acrylic acid dimer, 2-(methyl) propylene methoxyethyl phthalate, 2-(methyl) propylene methoxy propyl phthalate, hexahydrogenation 2-(methyl)propenyloxyethyl phthalate, hexahydrophthalic acid 2-(Methyl)propenyl propyl acrylate, ethylene oxide modified succinic acid (meth) acrylate, β-carboxyethyl (meth) acrylate or ω-carboxy polycaprolactone (methyl a (meth) acrylate having a carboxyl group such as an acrylate; 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate Ester, 4-hydroxybutyl (meth)acrylate, 2-propenyloxyethyl-2-hydroxyethyl (methyl) phthalate, diethylene glycol mono(meth)acrylate , dipropylene glycol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, propylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, polybutylene glycol mono (methyl Acrylate, poly(ethylene glycol-propylene glycol) mono(meth)acrylate, poly(ethylene glycol-butanediol) mono(meth)acrylate, poly(propylene glycol-butanediol) mono(methyl) a (meth) acrylate having a hydroxyl group such as acrylate or glycerol (meth) acrylate; ethylene glycol di(meth) acrylate, diethylene glycol di (meth) acrylate, three Ethylene glycol di(meth)acrylate, polyethylene glycol di(methyl)propyl Ethacrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, poly(ethylene) Alcohol-propylene glycol) di(meth)acrylate, poly(ethylene glycol-butanediol) di(meth)acrylate, poly(propylene glycol-butanediol) di(meth)acrylate, polytetramethylene glycol Di(meth)acrylate, 1,3-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, (poly)alkylene glycol di(meth)acrylate such as 1,9-nonanediol di(meth)acrylate or 2-ethyl or 2-butyl-propylene glycol di(meth)acrylate Dimethylol dicyclopentane di(meth)acrylate, hydroxytrimethylacetic acid neopentyl glycol di(meth)acrylate, stearic acid modified pentaerythritol di(meth)acrylate, ring Oxygen ethane modified bisphenol A di(meth) acrylate, propylene oxide modified bisphenol A di(meth) acrylate, butylene oxide modified bisphenol A di(meth) acrylate, ring Oxygen ethane modified bisphenol F di(meth) acrylate, propylene oxide modification Phenol F di(meth)acrylate, butylene oxide modified bisphenol F di(meth)acrylate, zinc diacrylate, ethylene oxide modified phosphoric acid triacrylate or glycerol di(methyl) Di(meth)acrylates such as acrylates; dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, dimethylaminopropyl (meth)acrylate or ( a (meth) acrylate having a third amine group such as diethylaminopropyl methacrylate; glycerol tri(meth) acrylate, trimethylolpropane tri(meth) acrylate, a trifunctional or higher polyfunctional (meth)acrylic acid such as pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate or dipentaerythritol hexa(meth)acrylate Ester; glycerol triglycidyl ether-(meth)acrylic acid adduct, glycerol diglycidyl ether-(meth)acrylic acid adduct, polyglycerol polyglycidyl ether-(meth)acrylic acid Adduct, 1,6-butanediol diglycidyl ether-(meth)acrylic acid adduct, alkyl glycidyl ether-(meth)acrylic acid adduct, allyl Glycidyl ether-(meth)acrylic acid adduct, phenyl glycidyl ether-(meth)acrylic acid adduct, styrene oxide-(meth)acrylic acid adduct, bisphenol A diglycidyl ether-( Methyl)acrylic acid adduct, propylene oxide modified bisphenol A diglycidyl ether-(meth)acrylic acid adduct, bisphenol F diglycidyl ether-(meth)acrylic acid adduct, epichlorohydrin Modified phthalic acid-(meth)acrylic acid adduct, epichlorohydrin-modified hexahydrophthalic acid-(meth)acrylic acid adduct, ethylene glycol diglycidyl ether-(meth)acrylic acid Adduct, polyethylene glycol diglycidyl ether-(meth)acrylic acid adduct, propylene glycol diglycidyl ether-(meth)acrylic acid adduct, polypropylene glycol diglycidyl ether-(meth)acrylic acid Form, phenol novolac type epoxy resin-(meth)acrylic acid adduct, cresol novolac type epoxy resin-(meth)acrylic acid addition or other epoxy resin-(meth)acrylic acid addition Epoxy (meth) acrylates, etc.; (meth) propylene oxime modified isocyanurate, (meth) propylene oxime modified polyurethane, (meth) propylene hydrazine Polyester, (meth) propylene ruthenium modified melamine, (meth) propylene oxime modified poly oxime, (meth) propylene ruthenium modified polybutadiene, or (meth) propylene ruthenium modified rosin (Methyl) propylene hydrazine modified resin oligomers; ethylene such as styrene, α-methylstyrene, vinyl acetate, vinyl (meth)acrylate, or allyl (meth)acrylate a vinyl ether such as hydroxyethyl vinyl ether, ethylene glycol divinyl ether, or pentaerythritol trivinyl ether; (meth) acrylamide, N-hydroxymethyl (meth) acrylamide Or a guanamine such as N-vinylformamide; or acrylonitrile. These systems may be used singly or in combination of two or more kinds, but are not limited thereto.
本發明之綠色著色組成物之特徵在於,使用中心金屬具有鋅之鹵化鋅酞菁來作為顏料成分(A)之主要顏料,上述鹵化鋅酞菁與一般在綠色著色組成物中使用之鹵化銅酞菁顏料相比,係中心金屬具有鋅之酸性顏料,該顏料表面具有負電荷。因此,在本發明之第1實施形態中,透過使用具有35~100mg KOH/g之高胺價之鹼性樹脂型分散劑(a)作為在顏料分散時所使用之樹脂型分散劑,而可使其對酸性顏料之吸附變得充分,分散體能夠得到充分之流動性。The green colored composition of the present invention is characterized in that a zinc halide of zinc phthalocyanine is used as a main pigment of the pigment component (A), and the above-mentioned zinc halide phthalocyanine and a copper halide ruthenium which is generally used in a green coloring composition. In contrast to cyanine pigments, the center metal has an acidic acid of zinc with a negative charge on the surface. Therefore, in the first embodiment of the present invention, the basic resin type dispersant (a) having a high amine value of 35 to 100 mg KOH/g is used as the resin type dispersant used for pigment dispersion. The adsorption to the acidic pigment is made sufficient, and the dispersion can obtain sufficient fluidity.
本發明使用之鹼性樹脂型分散劑(a)之數量平均分子量通常以500~50000為佳,以3000~30000為特佳。當上述數量平均分子量未滿500時,由顏料親和性基導致之立體排斥效果、與顏料載體之相溶性之效果、以及使用溶劑時與顏料載體和溶劑之相溶性之效果變小,難以防止顏料之凝聚,分散體之黏度升高。另外,當數量平均分子量超過50000時,分散所需要之樹脂之添加量增多,導致塗膜中之顏料濃度之降低。The number average molecular weight of the basic resin type dispersant (a) used in the present invention is usually preferably from 500 to 50,000, particularly preferably from 3,000 to 30,000. When the above-mentioned number average molecular weight is less than 500, the effect of the steric repulsion effect by the pigment affinity group, the compatibility with the pigment carrier, and the compatibility with the pigment carrier and the solvent when using a solvent become small, and it is difficult to prevent the pigment. The agglomeration, the viscosity of the dispersion increases. Further, when the number average molecular weight exceeds 50,000, the amount of the resin required for dispersion increases, resulting in a decrease in the concentration of the pigment in the coating film.
在本發明之第1實施形態中,使用胺價為35~100mg KOH/g之鹼性樹脂型分散劑(a)。鹼性樹脂型分散劑(a)之胺價更佳為50~75mg KOH/g。當胺價未滿35mg KOH/g時,不能充分地吸附在顏料上而形成分散不良,當超過100mg KOH/g時,由於對於顏料載體中之酸性成分之吸附或反應,而使對於鹵化鋅酞菁顏料之吸附效率變差,形成分散不良。In the first embodiment of the present invention, a basic resin type dispersant (a) having an amine price of 35 to 100 mg KOH/g is used. The amine resin type dispersant (a) preferably has an amine value of 50 to 75 mg KOH/g. When the amine price is less than 35 mg KOH/g, it is not sufficiently adsorbed on the pigment to form a poor dispersion. When it exceeds 100 mg KOH/g, the zinc halide is used for the adsorption or reaction of the acidic component in the pigment carrier. The adsorption efficiency of the cyanine pigment deteriorates, resulting in poor dispersion.
胺價為35~100mg KOH/g之鹼性樹脂型分散劑(a)可以使用乙烯基系、胺基甲酸酯系、聚酯系、聚醚系、或聚醯胺系等各種類型之樹脂系,但較佳的是樹脂設計容易、各耐性優異之乙烯基系單體共聚物類型,具體來說,較佳的是含有N,N-二取代胺基之乙烯基單體單元與(甲基)丙烯酸烷基酯單體單元與其他乙烯基系單體單元之共聚物樹脂。The basic resin type dispersing agent (a) having an amine price of 35 to 100 mg KOH/g can be used in various types of resins such as a vinyl type, an urethane type, a polyester type, a polyether type, or a polyamidamide type. A vinyl-based monomer copolymer type which is easy to design and has excellent resistance to each other, and specifically, a vinyl monomer unit containing an N,N-disubstituted amine group and (a) a copolymer resin of an alkyl acrylate monomer unit and other vinyl monomer units.
含有N,N-二取代胺基之乙烯基單體單元可以列舉:(甲基)丙烯酸N,N-二甲胺基乙酯、(甲基)丙烯酸N,N-二乙胺基乙酯、(甲基)丙烯酸N,N-二甲胺基丙酯、(甲基)丙烯酸N,N-二乙胺基丙酯、N,N-二甲胺基乙基(甲基)丙烯醯胺、或N,N-二乙胺基乙基(甲基)丙烯醯胺等,但不限定於其。該等單體單元作為含有鹼性基之單體單元而吸附在酸度高之鹵化鋅酞菁顏料上。The vinyl monomer unit containing an N,N-disubstituted amine group may, for example, be N,N-dimethylaminoethyl (meth)acrylate or N,N-diethylaminoethyl (meth)acrylate. N,N-dimethylaminopropyl (meth)acrylate, N,N-diethylaminopropyl (meth)acrylate, N,N-dimethylaminoethyl(meth)acrylamide, Or N,N-diethylaminoethyl (meth) acrylamide or the like, but is not limited thereto. These monomer units are adsorbed on a zinc halide phthalocyanine pigment having a high acidity as a monomer unit containing a basic group.
(甲基)丙烯酸烷基酯單體單元可以列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸硬脂基酯、或(甲基)丙烯酸月桂酯等之不飽和單羧酸與碳原子數為1~18之烷基醇反應所得之(甲基)丙烯酸酯類等,但不限定於此。該等單體單元作為顏料載體親和性基而發揮作用。Examples of the (meth)acrylic acid alkyl ester monomer unit include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, and isopropyl (meth)acrylate. Base) n-butyl acrylate, isobutyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, stearyl (meth)acrylate, or (a) The (meth) acrylate obtained by reacting an unsaturated monocarboxylic acid such as lauryl acrylate with an alkyl alcohol having 1 to 18 carbon atoms is not limited thereto. These monomer units function as a pigment carrier affinity group.
其他乙烯基系單體單元可以列舉:(甲基)丙烯腈等含有硝基之乙烯基系單體類,苯乙烯、α-甲基苯乙烯、或(甲基)丙烯酸苄酯等之乙烯基系芳香族單體類;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸羥基丙酯、或聚乙二醇(甲基)丙烯酸酯等含有羥基之乙烯基系單體類;(甲基)丙烯醯胺、N,N-二甲基丙烯醯胺、N-異丙基丙烯醯胺、或雙丙酮丙烯醯胺等含有醯胺基之乙烯基系單體類;N-羥甲基(甲基)丙烯醯胺或二羥甲基(甲基)丙烯醯胺等之乙烯基系單體類;N-甲氧甲基(甲基)丙烯醯胺或N-丁氧甲基(甲基)丙烯醯胺等含有烷氧甲基之乙烯基系單體類;乙烯、丙烯或異戊二烯等之烯烴類;氯丁二烯或丁二烯等之二烯類;甲基乙烯基醚、乙基乙烯基醚、正丙基乙烯基醚、異丙基乙烯基醚、正丁基乙烯基醚、或異丁基乙烯基醚等之乙烯基醚類;乙酸乙烯基酯或丙酸乙烯基酯等之脂肪酸乙烯基酯類等,可以根據適當目的而使用,但不限定於該等化合物。Examples of the other vinyl monomer unit include vinyl groups containing a nitro group such as (meth)acrylonitrile, and vinyl groups such as styrene, α-methylstyrene, or benzyl (meth)acrylate. An aromatic monomer; a hydroxyl group-containing vinyl monomer such as 2-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, or polyethylene glycol (meth)acrylate; A vinyl group-containing vinyl monomer such as methacrylamide, N,N-dimethylpropenylamine, N-isopropylacrylamide or diacetone acrylamide; N-hydroxyl a vinyl monomer such as a (meth) acrylamide or a dimethylol (meth) acrylamide; N-methoxymethyl (meth) acrylamide or N-butoxymethyl ( a vinyl-based monomer containing an alkoxymethyl group such as methyl acrylamide; an olefin such as ethylene, propylene or isoprene; a diene such as chloroprene or butadiene; methylethylene; Vinyl ethers such as ethyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, or isobutyl vinyl ether; vinyl acetate or propyl acetate Acid vinyl ester, etc. The fatty acid vinyl esters and the like may be used according to the purpose, but are not limited to the compounds.
還可以列舉用聚酯樹脂、丙烯酸樹脂、或聚醚樹脂等將具有烯丙胺等含有一級胺基之單體單元的聚合物、或聚乙烯亞胺、聚伸乙基多胺、聚對二甲苯聚(羥基伸丙基)聚胺、或聚(胺甲基化)環氧樹脂等改質而成之梳形鹼性樹脂型分散劑。Further, a polymer having a monomer unit containing a primary amine group such as an allylamine, or a polyethyleneimine, a polyethylene polyamine, or a parylene may be used, such as a polyester resin, an acrylic resin, or a polyether resin. A comb-shaped basic resin type dispersant modified by a poly(hydroxyl-propyl)polyamine or a poly(amine methylated) epoxy resin.
此類鹼性樹脂型分散劑之市售品可例舉:BYK公司之BYK-161、163、164、167、174、184、2000、2050,或日本Lubrizol公司之SOLSPERSE-34750、56000,Ciba Japan K. K公司之EFKA4300、4330、4046、4060、4080等。Commercial products of such basic resin type dispersing agents can be exemplified by BYK-161, 163, 164, 167, 174, 184, 2000, 2050 of BYK, or SOLSPERSE-34750, 56000, Ciba Japan of Lubrizol Corporation of Japan. EFKA4300, 4330, 4046, 4060, 4080, etc. of K.K.
作為本發明之彩色濾光片用綠色著色組成物之鹼性樹脂型分散劑(a),特佳係包含鹼性共聚物嵌段(a1)和顏料載體親和性共聚物嵌段(a2)之嵌段共聚物樹脂。以下,針對鹼性樹脂型分散劑進行說明。The basic resin type dispersant (a) which is a green coloring composition for a color filter of the present invention contains a basic copolymer block (a1) and a pigment carrier affinity copolymer block (a2). Block copolymer resin. Hereinafter, the basic resin type dispersant will be described.
本發明之彩色濾光片用綠色著色組成物之鹼性樹脂型分散劑係具有:吸附在顏料上之部位(以下簡稱為吸附部);及帶來防止顏料之間之凝聚、提高分散性之效果之對於顏料載體之親和性高之部位(以下簡稱為親和性部)。鹵化鋅酞菁係因酸性度高,所以當親和性部和吸附部無規排列時,對顏料之吸附變得不足,形成分散不良。在本發明之第1實施形態中,透過將下述嵌段共聚物樹脂作為樹脂型分散劑(a)使用,可以提供對於鹵化鋅酞菁顏料不損害其顏色特性、微細且低黏度,且可穩定分散之綠色著色組成物,上述嵌段共聚物樹脂係作為對於鹵化鋅酞菁顏料之吸附部之鹼性共聚物嵌段(a1)和作為對於顏料載體之親和性部之顏料載體親和性共聚物嵌段(a2)在同一分子上分開存在。The basic resin type dispersant for a green coloring composition of the color filter of the present invention has a site to be adsorbed on the pigment (hereinafter referred to as an adsorption portion); and prevents aggregation between the pigments and improves dispersibility. A portion having a high affinity for a pigment carrier (hereinafter referred to simply as an affinity portion). Since the zinc halide phthalocyanine has a high acidity, when the affinity portion and the adsorption portion are randomly arranged, the adsorption of the pigment becomes insufficient, resulting in poor dispersion. In the first embodiment of the present invention, by using the following block copolymer resin as the resin type dispersant (a), it is possible to provide a zinc halide phthalocyanine pigment without impairing its color characteristics, fineness and low viscosity, and a highly dispersed green coloring composition which is a basic copolymer block (a1) for an adsorption portion of a zinc halide phthalocyanine pigment and a pigment carrier affinity copolymerization as an affinity portion for a pigment carrier The block (a2) is present separately on the same molecule.
構成嵌段共聚物樹脂之鹼性共聚物嵌段(a1)和顏料載體親和性共聚物嵌段(a2)係可分別選擇各種樹脂系,較佳係樹脂設計容易且各耐性優異之乙烯基系共聚物。The basic copolymer block (a1) and the pigment carrier affinity copolymer block (a2) constituting the block copolymer resin can be selected from various resin systems, and it is preferred that the resin is easy to design and excellent in resistance. Copolymer.
以下對各共聚物嵌段進行說明。Each copolymer block will be described below.
作為鹼性共聚物嵌段(a1)之具體例子,係可以列舉:具有(甲基)丙烯酸N,N-二甲胺基乙酯、(甲基)丙烯酸N,N-二乙胺基乙酯、(甲基)丙烯酸N,N-二甲胺基丙酯、(甲基)丙烯酸N,N-二乙胺基丙酯、N,N-二甲胺基乙基(甲基)丙烯醯胺或N,N-二乙胺基乙基(甲基)丙烯醯胺等含有N,N-二取代胺基之乙烯基系單體單元之共聚物;具有烯丙胺等含有一級胺基之單體單元之聚合物、或聚乙烯亞胺、多伸乙基多胺、聚對二甲苯聚(羥基丙烯)聚胺、或聚(胺甲基化)環氧樹脂等,但不限定於該等化合物。Specific examples of the basic copolymer block (a1) include N,N-dimethylaminoethyl (meth)acrylate and N,N-diethylaminoethyl (meth)acrylate. , N,N-dimethylaminopropyl (meth)acrylate, N,N-diethylaminopropyl (meth)acrylate, N,N-dimethylaminoethyl(meth)acrylamide Or a copolymer of a vinyl monomer unit containing an N,N-disubstituted amine group such as N,N-diethylaminoethyl (meth) acrylamide; or a monomer having a primary amine group such as allylamine a polymer of a unit, or a polyethyleneimine, a polyethylidene polyamine, a poly(p-hydroxypropene) polyamine, or a poly(amine methylated) epoxy resin, but is not limited to the compounds .
其中,特別佳係嵌段共聚物之樹脂設計容易且各耐性優異之具有含有N,N-二取代胺基之乙烯基系單體單元之共聚物,此時,在鹼性共聚物嵌段(a1)中所含有之含有N,N-二取代胺基之乙烯基系單體單元係以60~100重量%為佳,以80~100重量%為更佳,作為除含有N,N-二取代胺基之乙烯基系單體單元以外之乙烯基系單體單元,較佳的是在顏料載體親和性共聚物嵌段(a2)中說明之乙烯基系單體單元。Among them, a copolymer of a vinyl-based monomer unit containing an N,N-disubstituted amine group which is easy to design and has excellent resistance to each other is particularly preferable, and in this case, in a basic copolymer block ( The vinyl monomer unit containing the N,N-disubstituted amine group contained in a1) is preferably 60 to 100% by weight, more preferably 80 to 100% by weight, and more preferably N,N-di The vinyl monomer unit other than the vinyl group-containing monomer unit is preferably a vinyl monomer unit described in the pigment carrier affinity copolymer block (a2).
顏料載體親和性共聚物嵌段(a2)係嵌段共聚物之樹脂設計容易且各耐性優異之乙烯基系單體共聚物,更佳的是做為乙烯基系單體單元含有(甲基)丙烯酸烷基酯,特別是在顏料載體親和性共聚物嵌段(a2)中,以含有60~100重量%為佳,以80~100重量%為更佳。作為(甲基)丙烯酸烷基酯,係可例舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸硬脂基酯或(甲基)丙烯酸月桂酯等之不飽和單羧酸與碳原子數為1~18之烷基醇反應所得之(甲基)丙烯酸酯類等,但不限定於該等化合物。The pigment carrier affinity copolymer block (a2) is a resin of a block copolymer which is easy to design and has excellent resistance to each other, and more preferably contains a vinyl monomer unit (methyl). The alkyl acrylate, particularly in the pigment carrier affinity copolymer block (a2), is preferably contained in an amount of from 60 to 100% by weight, more preferably from 80 to 100% by weight. The (meth)acrylic acid alkyl ester may, for example, be methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate or isopropyl (meth)acrylate, ( N-butyl methacrylate, isobutyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, stearyl (meth)acrylate or (a) The (meth) acrylate obtained by reacting an unsaturated monocarboxylic acid such as lauryl acrylate with an alkyl alcohol having 1 to 18 carbon atoms is not limited to these compounds.
在顏料載體親和性共聚物嵌段(a2)中,含有胺基之乙烯基系單體單元較佳為0重量%,但也可以含有未滿10重量%之量。In the pigment carrier affinity copolymer block (a2), the amine group-containing vinyl monomer unit is preferably 0% by weight, but may be contained in an amount of less than 10% by weight.
作為也可以在鹼性共聚物嵌段(a1)和顏料載體親和性共聚物嵌段(a2)中含有之其他乙烯基系單體單元,可例舉:(甲基)丙烯腈等含有硝基之乙烯基系單體類;苯乙烯、α-甲基苯乙烯或(甲基)丙烯酸苄酯等之乙烯基系芳香族單體類;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸羥基丙酯或聚乙二醇(甲基)丙烯酸酯等含有羥基之乙烯基系單體類;(甲基)丙烯醯胺、N,N-二甲基丙烯醯胺、N-異丙基丙烯醯胺或雙丙酮丙烯醯胺等含有醯胺基之乙烯基系單體類;N-羥甲基(甲基)丙烯醯胺或二羥甲基(甲基)丙烯醯胺等之乙烯基系單體類,N-甲氧甲基(甲基)丙烯醯胺或N-丁氧甲基(甲基)丙烯醯胺等含有烷氧甲基之乙烯基系單體類;乙烯、丙烯、或異戊二烯等之烯烴類;氯丁二烯或丁二烯等之二烯類;甲基乙烯基醚、乙基乙烯基醚、正丙基乙烯基醚、異丙基乙烯基醚、正丁基乙烯基醚或異丁基乙烯基醚等之乙烯基醚類;或乙酸乙烯基酯或丙酸乙烯基酯等之脂肪酸乙烯基酯類等,但不限定於該等化合物。The other vinyl monomer unit which may be contained in the basic copolymer block (a1) and the pigment carrier affinity copolymer block (a2) may, for example, be a nitro group such as (meth)acrylonitrile. Vinyl monomers; vinyl aromatic monomers such as styrene, α-methylstyrene or benzyl (meth)acrylate; 2-hydroxyethyl (meth)acrylate, (methyl) a hydroxyl group-containing vinyl monomer such as hydroxypropyl acrylate or polyethylene glycol (meth) acrylate; (meth) acrylamide, N, N-dimethyl decylamine, N-isopropyl a vinyl monomer containing a guanamine group such as a acrylamide or a diacetone acrylamide; an ethylene such as N-hydroxymethyl (meth) acrylamide or dimethylol (meth) acrylamide Base monomer, vinyl group containing alkoxymethyl group such as N-methoxymethyl (meth) acrylamide or N-butoxymethyl (meth) acrylamide; ethylene, propylene Or an isomer such as isoprene; a diene such as chloroprene or butadiene; methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether N-butyl vinyl ether Isobutyl vinyl ether, vinyl ether, etc.; or vinyl propionate, or vinyl acetate fatty acid esters, vinyl esters, etc. and the like, but are not limited to such compounds.
在本發明之第1實施形態中使用之上述樹脂型分散劑(a)係可使用公知之方法來製造,特別佳的是(1)使用活性聚合之方法,或(2)使在末端具有官能基之鹼性共聚物嵌段(a1)之前軀體(a11)與在末端具有官能基之顏料載體親和性共聚物嵌段(a2)之前軀體(a21)進行反應之聚合物偶合法。其中,特佳係(1)使用活性聚合之方法。The resin-type dispersant (a) used in the first embodiment of the present invention can be produced by a known method, and particularly preferably (1) using a living polymerization method or (2) having a functional group at the terminal. A polymer coupling method in which the body (a1) of the basic copolymer block (a1) is reacted with the body (a21) before the pigment carrier affinity copolymer block (a2) having a functional group at the terminal. Among them, the special system (1) uses a method of living polymerization.
活性聚合法係可以抑制在一般自由基聚合中發生之副反應,並進一步由於能夠均勻地進行聚合之生長,所以可以容易地合成嵌段聚合物或分子量一致之樹脂。其中,從可以適用於廣泛範圍之單體、以及能夠採用可適於現有設備之聚合溫度之角度考慮,較佳的是以有機鹵化物或磺醯鹵化合物作為起始劑、以過渡金屬錯合物作為觸媒之原子移動自由基聚合法。原子移動自由基聚合法可以使用在下述參考文獻1~8等中記述之方法來進行。The living polymerization method can suppress the side reaction which occurs in general radical polymerization, and further, since the growth of the polymerization can be performed uniformly, the block polymer or the resin having the same molecular weight can be easily synthesized. Among them, from the viewpoints of being applicable to a wide range of monomers, and being able to adopt a polymerization temperature which is suitable for the existing equipment, it is preferred to use an organic halide or a sulfonium halide compound as a starting agent and a transition metal The atom acts as a catalyst for mobile radical polymerization. The atomic mobile radical polymerization method can be carried out by the methods described in the following References 1 to 8 and the like.
(參考文獻1)Fukuda等,Prog. Polym. Sci. 2004,29,329(Reference 1) Fukuda et al., Prog. Polym. Sci. 2004, 29, 329
(參考文獻2)Matyjaszewski等,Chem. Rev. 2001,101,2921(Reference 2) Matyjaszewski et al., Chem. Rev. 2001, 101, 2921
(參考文獻3)Matyjaszewski等,J. Am. Chem. Soc. 1995,117,5614(Reference 3) Matyjaszewski et al., J. Am. Chem. Soc. 1995, 117, 5614
(參考文獻4)Macromolecules 1995,28,7901,Science,1996,272,866(Reference 4) Macromolecules 1995, 28, 7901, Science, 1996, 272, 866
(參考文獻5)國際公開第96/30421號小冊子(Reference 5) International Publication No. 96/30421
(參考文獻6)國際公開第97/18247號小冊子(Reference 6) International Publication No. 97/18247
(參考文獻7)日本專利特開平9-208616號公報(Reference 7) Japanese Patent Laid-Open No. Hei 9-208616
(參考文獻8)日本專利特開平8-41117號公報(Reference 8) Japanese Patent Laid-Open No. Hei 8-41117
關於原子移動自由基聚合法,係使用銅、釕、鐵或鎳等之過渡金屬錯合物作為氧化還原觸媒來進行。過渡金屬錯合物之具體例係可列舉氯化銅(I)或溴化銅(I)等低原子價之鹵化過渡金屬,但為了控制聚合速度,也可以根據公知之方法在聚合系統中添加氯化銅(II)或溴化銅(II)等高原子價之過渡金屬。The atomic mobile radical polymerization method is carried out by using a transition metal complex such as copper, ruthenium, iron or nickel as a redox catalyst. Specific examples of the transition metal complex compound include a halogenated transition metal having a low valence such as copper (I) chloride or copper (I) bromide. However, in order to control the polymerization rate, it may be added to the polymerization system according to a known method. A high valence transition metal such as copper (II) chloride or copper (II) bromide.
在上述金屬錯合物中可以使用有機配位子。為了具有對於聚合溶劑之可溶性以及氧化還原共軛錯合物之可逆變化,而使用有機配位子。作為金屬之配位原子,係可使用氮原子、氧原子、磷原子或硫原子等,較佳為氮原子或磷原子。有機配位子之具體例係可列舉鷹爪豆鹼(sparteine)、或2,2’-聯吡啶基及其衍生物、1,10-啡啉或其衍生物、四甲基乙二胺、五甲基二伸乙基三胺、三(二甲基胺基乙基)胺、六甲基(2-胺基乙基)胺、三苯基膦、或三丁基膦等。在以上之觸媒中,將鹵化銅與丁二胺組合使用來進行聚合,從聚合速度、嵌段樹脂分子量之控制之角度考慮,係佳。An organic ligand can be used in the above metal complex. In order to have a reversible change in the solubility of the polymerization solvent and the redox conjugated complex, an organic ligand is used. As the coordination atom of the metal, a nitrogen atom, an oxygen atom, a phosphorus atom or a sulfur atom can be used, and a nitrogen atom or a phosphorus atom is preferable. Specific examples of the organic ligand include sparteine, 2,2'-bipyridyl and derivatives thereof, 1,10-morpholine or a derivative thereof, tetramethylethylenediamine, Pentamethyldiethylamine, tris(dimethylaminoethyl)amine, hexamethyl(2-aminoethyl)amine, triphenylphosphine, or tributylphosphine. Among the above catalysts, copper halide and butadiamine are used in combination to carry out polymerization, and it is preferable from the viewpoint of controlling the polymerization rate and the molecular weight of the block resin.
上述過渡金屬和有機配位子可以分別添加而在聚合物中生成金屬錯合物,也可以預先合成金屬錯合物再添加到聚合系統中。特別在過渡金屬為銅時,以前者之方法為佳,當過渡金屬為釕、鐵或鎳時,較佳為後者之方法。預先合成之釕、鐵或鎳錯合物之具體例係可列舉:三(三苯基膦)二氯化釕(Ru(Cl)2 (PPh3 )3 、雙(三苯基膦)二氯化鐵(Fe(Cl)2 (PPh3 )2 )、雙(三苯基膦)二氯化鎳(Ni(Cl)2 (PPh3 )2 )或雙(三丁基膦)二溴化鎳(NiBr2 (PBu3 )2 )等。The above transition metal and organic ligand may be separately added to form a metal complex in the polymer, or a metal complex may be synthesized in advance and added to the polymerization system. Particularly when the transition metal is copper, the former method is preferred, and when the transition metal is ruthenium, iron or nickel, the latter method is preferred. Specific examples of the previously synthesized ruthenium, iron or nickel complex may be exemplified by tris(triphenylphosphine)ruthenium dichloride (Ru(Cl) 2 (PPh 3 ) 3 , bis(triphenylphosphine) dichloride. Iron (Fe(Cl) 2 (PPh 3 ) 2 ), bis(triphenylphosphine) nickel dichloride (Ni(Cl) 2 (PPh 3 ) 2 ) or bis(tributylphosphine) nickel dibromide (NiBr 2 (PBu 3 ) 2 ) and the like.
在原子移動自由基聚合法中所使用之起始劑可以使用公知之化合物,主要可以使用具有反應性高之碳鹵鍵之有機鹵化物,或磺醯鹵化合物等。具體可例舉:溴代異丁酸乙酯、溴代丁酸乙酯、氯代異丁酸乙酯、氯代丁酸乙酯、對甲苯磺醯氯、溴乙基苯、或氯乙基苯等。該等化合物可以單獨使用或並用。As the initiator used in the atomic mobile radical polymerization method, a known compound can be used, and an organic halide having a highly reactive carbon-halogen bond, or a sulfonium halide compound or the like can be mainly used. Specific examples thereof include ethyl bromoisobutyrate, ethyl bromobutyrate, ethyl chloroisobutyrate, ethyl chlorobutyrate, p-toluenesulfonium chloride, bromoethylbenzene, or chloroethyl. Benzene, etc. These compounds may be used singly or in combination.
在上述原子移動自由基聚合中,原子移動自由基聚合之起始劑可以根據合成之樹脂之分子量而適當選擇,相對於自由基聚合性單體總量,較佳以0.001~10莫耳%、更佳以0.01~1莫耳%之比例來使用。又,過渡金屬之使用量,作為鹵化物等之形態,相對於起始劑1莫耳,較佳以0.03~3莫耳、更佳以0.1~2莫耳之比例來使用。此外,其配位子相對於上述過渡金屬(鹵化物等之形態)1莫耳,通常以1~5莫耳、較佳1.2~3莫耳之比例使用。當上述原子移動自由基聚合之起始劑、過渡金屬和配位子以如此比例使用時,在活性自由基聚合之反應性、生成聚合物之分子量等方面,係佳。In the above atomic mobile radical polymerization, the initiator of the atomic mobile radical polymerization may be appropriately selected depending on the molecular weight of the synthesized resin, and is preferably 0.001 to 10 mol% based on the total amount of the radical polymerizable monomer. More preferably used in a ratio of 0.01 to 1 mol%. Further, the amount of the transition metal used is, as a form of a halide, preferably used in a ratio of 0.03 to 3 mol, more preferably 0.1 to 2 mol, per mol of the initiator. Further, the ligand is used in a ratio of 1 to 5 moles, preferably 1.2 to 3 moles, per mole of the transition metal (form of a halide or the like). When the above-mentioned atomic mobile radical polymerization initiator, transition metal and ligand are used in such a ratio, it is preferable in terms of the reactivity of living radical polymerization, the molecular weight of the resulting polymer, and the like.
另外,在原子移動自由基聚合之特性上,在所得樹脂之終止末端具有活性碳-鹵素鍵,可以用公知之方法將其改質而導入官能基。另外,可以利用具有官能基之聚合起始劑進行聚合,在樹脂末端導入官能基並用於各種反應。Further, in the characteristics of atomic mobile radical polymerization, an activated carbon-halogen bond is formed at the terminal end of the obtained resin, and it can be modified into a functional group by a known method. Further, polymerization can be carried out using a polymerization initiator having a functional group, and a functional group can be introduced at the end of the resin and used for various reactions.
原子移動自由基聚合係即使在無溶劑之狀態下也可以進行,或也可以在存在乙酸丁酯、甲苯、二甲苯、茴香醚、甲基乙基酮或環己酮等溶劑之狀態下進行。特別從聚合速度之角度考慮,較佳的是酮系溶媒,特佳的是甲基乙基酮。當使用溶劑時,為了防止聚合速度之降低,其使用量係使聚合結束後之溶劑濃度為50重量%以下之量。即使對於無溶劑或少量溶劑量之情況,也沒有特別與聚合熱之控制等有關之安全性問題,從而減少溶劑,由此在經濟性或環境對策等方面也佳。The atomic mobile radical polymerization system can be carried out in the absence of a solvent, or can be carried out in the presence of a solvent such as butyl acetate, toluene, xylene, anisole, methyl ethyl ketone or cyclohexanone. Particularly, from the viewpoint of the polymerization rate, a ketone-based solvent is preferred, and methyl ethyl ketone is particularly preferred. When a solvent is used, in order to prevent a decrease in the polymerization rate, the amount used is such that the solvent concentration after completion of the polymerization is 50% by weight or less. Even in the case of no solvent or a small amount of solvent, there is no safety problem particularly related to the control of polymerization heat, and the like, thereby reducing the solvent, and thus it is also preferable in terms of economy and environmental countermeasures.
作為聚合條件,從聚合速度或觸媒失活之角度考慮,以60~130℃之聚合溫度進行,聚合時間雖然也依賴於最終分子量或聚合溫度,但只要在約1~100小時之聚合時間範圍內即可。另外,在聚合反應時,為了防止由氧導致之聚合觸媒之失活,較佳係在氮或氬等之惰性氣體環境下進行。As the polymerization conditions, from the viewpoint of polymerization rate or catalyst deactivation, the polymerization temperature is carried out at a polymerization temperature of 60 to 130 ° C, and the polymerization time depends on the final molecular weight or the polymerization temperature, but it is in the polymerization time range of about 1 to 100 hours. Just inside. Further, in the polymerization reaction, in order to prevent deactivation of the polymerization catalyst by oxygen, it is preferably carried out in an inert gas atmosphere such as nitrogen or argon.
另外,聚合反應結束後,較佳的是將聚合反應系統冷卻至0℃以下、更佳-78℃左右,而使反應終止,根據公知方法,可以進行殘留單體及/或溶劑之除去、在適當溶媒中之再沉澱、利用離心分離進行沉澱聚合物之過濾、聚合物之洗滌和乾燥。根據需要在利用公知之方法除去聚合體系中所含有之過渡金屬等後,透過使揮發成分蒸發,可以得到本發明使用之嵌段樹脂。除去方法係有用四氫呋喃、甲苯或甲基乙基酮等有機溶劑來稀釋反應混合液、並用水‧稀鹽酸或氨水溶液等洗滌、使樹脂溶液與陽離子交換樹脂或鼇合樹脂接觸之方法,在氧化鋁‧二氧化矽或黏土之管柱或填料中通過之方法,添加還原劑或水滑石類等之吸附劑後,進行過濾‧離心分離之方法等等。從處理之簡單性之角度考慮,較佳係在已稀釋之樹脂溶液中加入陽離子交換樹脂和水滑石等之酸吸附劑等並攪拌,將離子交換樹脂和酸吸附劑濾掉,以得到樹脂溶液。Further, after completion of the polymerization reaction, it is preferred to cool the polymerization reaction system to 0 ° C or lower, more preferably about -78 ° C, to terminate the reaction, and to remove residual monomers and/or solvents according to a known method. Reprecipitation in a suitable solvent, filtration of the precipitated polymer by centrifugation, washing and drying of the polymer. After removing the transition metal or the like contained in the polymerization system by a known method, the block resin used in the present invention can be obtained by evaporating the volatile component. The removal method is carried out by diluting the reaction mixture with an organic solvent such as tetrahydrofuran, toluene or methyl ethyl ketone, washing with water, dilute hydrochloric acid or an aqueous ammonia solution, and contacting the resin solution with a cation exchange resin or a chelating resin. After adding an adsorbent such as a reducing agent or a hydrotalcite to a column or a filler of aluminum or cerium oxide or clay, the method of filtration, centrifugation, and the like are carried out. From the viewpoint of the simplicity of the treatment, it is preferred to add a cation exchange resin, an acid adsorbent such as hydrotalcite, or the like to the diluted resin solution and stir, and filter the ion exchange resin and the acid adsorbent to obtain a resin solution. .
當由精製處理而在樹脂溶液中混入水分時,有阻礙本發明中所使用嵌段樹脂與硬化劑反應之情況,較佳係透過在樹脂溶液中添加與水混合之溶劑,並進行共沸脫水等之處理,而將水分從樹脂溶液中除去。When water is mixed in the resin solution by the refining treatment, there is a case where the block resin used in the present invention is inhibited from reacting with the curing agent, and it is preferred to carry out azeotropic dehydration by adding a solvent mixed with water to the resin solution. The treatment is carried out to remove moisture from the resin solution.
對於本發明中所使用之原子移動自由基聚合,由於可以抑制在一般自由基聚合中發生之副反應,利用聚合時添加之原子移動自由基聚合之起始劑與自由基聚合性單體之裝入比例,而能夠自由地控制樹脂之分子量或鹼性共聚物嵌段(a1)或顏料載體親和性共聚物嵌段(a2)之比例。For the atomic mobile radical polymerization used in the present invention, since the side reaction occurring in the general radical polymerization can be suppressed, the initiator of the atomic mobile radical polymerization added during the polymerization and the radical polymerizable monomer are used. In proportion, the molecular weight of the resin or the ratio of the basic copolymer block (a1) or the pigment carrier affinity copolymer block (a2) can be freely controlled.
作為聚合物偶合法之鹼性共聚物嵌段(a1)之前軀體(a11)和顏料載體親和性共聚物嵌段(a2)之前軀體(a21)之末端之官能基,較佳的具體例可以列舉羧基、一級胺基、羥基、或烷氧基矽烷基等。作為將末端官能基導入到鹼性共聚物嵌段(a1)之前軀體(a11)和顏料載體親和性共聚物嵌段(a2)之前軀體(a21)中之方法,較佳係使用具有上述列舉之官能基和硫醇基(thiol)之鏈轉移劑,進行自由基聚合之方法。具有羧基之鏈轉移劑可以列舉巰基丙酸,具有一級胺基之鏈轉移劑可以列舉半胱胺,具有羥基之鏈轉移劑可以列舉巰基乙醇,具有烷氧甲矽烷基之鏈轉移劑可以列舉3-巰基丙基甲基甲氧基矽烷或3-巰基丙基三甲氧基矽烷。Preferred examples of the functional group of the terminal body (a11) before the basic copolymer block (a1) and the front end of the body (a21) of the pigment carrier affinity copolymer block (a2) of the polymer coupling method are exemplified. A carboxyl group, a primary amino group, a hydroxyl group, or an alkoxyalkyl group. As a method of introducing a terminal functional group into the body (a11) before the basic copolymer block (a1) and the body (a2) before the pigment carrier affinity copolymer block (a2), it is preferred to use the above-mentioned enumeration. A method of radical polymerization using a functional group and a thiol chain transfer agent. The chain transfer agent having a carboxyl group may, for example, be mercaptopropionic acid, the chain transfer agent having a primary amine group may be exemplified by cysteamine, the chain transfer agent having a hydroxyl group may be mercaptoethanol, and the chain transfer agent having an alkoxycarbenyl group may be exemplified by 3 - Mercaptopropyl methyl methoxy decane or 3-mercaptopropyl trimethoxy decane.
前軀體(a11)與前軀體(a21)之反應係例如能以下表1之組合進行之公知反應。The reaction between the precursor (a11) and the precursor (a21) is, for example, a known reaction which can be carried out in combination with the following Table 1.
結合劑之多異氰酸酯化合物可以列舉芳香族多異氰酸酯、脂肪族多異氰酸酯、芳香脂肪族多異氰酸酯或脂環族多異氰酸酯等。芳香族多異氰酸酯係可例舉:1,3-伸苯基二異氰酸酯、4,4’-二苯基二異氰酸酯、1,4-伸苯基二異氰酸酯、4,4’-二苯基甲烷二異氰酸酯、2,4-甲伸苯基二異氰酸酯、2,6-伸苯基二異氰酸酯、4,4’-甲苯胺二異氰酸酯、2,4,6-三異氰酸酯甲苯、1,3,5-三異氰酸酯苯、二甲氧苯胺二異氰酸酯、4,4’-二苯基醚二異氰酸酯、或4,4’,4’’-三苯基甲烷三異氰酸酯等。脂肪族多異氰酸酯係可例舉:二異氰酸三亞甲酯、二異氰酸四亞甲酯、異氰酸六亞甲酯、二異氰酸五亞甲酯、二異氰酸1,2伸丙酯、二異氰酸2,3-伸丁酯、二異氰酸1,3-伸丁酯、二異氰酸十二亞甲酯或二異氰酸2,4,4-三甲基六亞甲酯等。芳香脂肪族多異氰酸酯係可例舉:ω,ω’-二異氰酸酯-1,3-二甲基苯、ω,ω’-二異氰酸酯-1,4-二甲基苯、ω,ω’-二異氰酸酯-1,4-二乙基苯、1,4-四甲基二甲苯二異氰酸酯、或1,3-四甲基二甲苯二異氰酸酯等。脂環族多異氰酸酯可以列舉例如3-異氰酸酯甲基-3,5,5-三甲基環己基異氰酸酯、1,3-環戊烷二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、甲基-2,4-環己烷二異氰酸酯、甲基-2,6-環己烷二異氰酸酯、4,4’-亞甲基雙(環己基異氰酸酯)、1,4-雙(異氰酸酯甲基)環己烷、或1,4-雙(異氰酸酯甲基)環己烷等,但不限定於此。另外,也可以並用一部分上述多異氰酸酯之三羥甲基丙烷加合物與水反應之縮二脲物、具有異氰脲酸酯環之三聚體等。The polyisocyanate compound of the binder may, for example, be an aromatic polyisocyanate, an aliphatic polyisocyanate, an aromatic aliphatic polyisocyanate or an alicyclic polyisocyanate. The aromatic polyisocyanate may, for example, be 1,3-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,4-phenylene diisocyanate or 4,4'-diphenylmethane. Isocyanate, 2,4-methylphenylene diisocyanate, 2,6-phenylene diisocyanate, 4,4'-toluidine diisocyanate, 2,4,6-triisocyanate toluene, 1,3,5-three Isocyanate benzene, dimethoxyaniline diisocyanate, 4,4'-diphenyl ether diisocyanate, or 4,4',4''-triphenylmethane triisocyanate. The aliphatic polyisocyanate may, for example, be trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene isocyanate, pentamethyl diisocyanate or diisocyanate 1,2 Propyl propyl ester, diisocyanato 2,3-butyl butyl ester, 1,3-butylene diisocyanate, 12-methylene methyl diisocyanate or 2,4,4-trimethyl diisocyanate Methyl hexamethyl ester and the like. The aromatic aliphatic polyisocyanate may, for example, be ω,ω'-diisocyanate-1,3-dimethylbenzene, ω,ω'-diisocyanate-1,4-dimethylbenzene, ω,ω'-two Isocyanate-1,4-diethylbenzene, 1,4-tetramethylxylene diisocyanate, or 1,3-tetramethylxylene diisocyanate. The alicyclic polyisocyanate may, for example, be 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate, 1,3-cyclopentane diisocyanate, 1,3-cyclohexane diisocyanate, 1,4 - cyclohexane diisocyanate, methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 4,4'-methylenebis(cyclohexyl isocyanate), 1, 4-bis(isocyanatemethyl)cyclohexane or 1,4-bis(isocyanatemethyl)cyclohexane, etc., but is not limited thereto. Further, a biuret compound in which a part of the above polyisocyanate trimethylolpropane adduct is reacted with water, a trimer having an isocyanurate ring, or the like may be used in combination.
結合劑之聚環氧化合物較佳係具有至少2個縮水甘油基之聚環氧化合物。具體來說,可以列舉乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、三羥甲基乙烷三縮水甘油醚、山梨糖醇多縮水甘油醚、或季戊四醇多縮水甘油醚等之脂肪族聚環氧化合物,雙酚A或雙酚F類型之芳香族聚環氧化合物,四縮水甘油基胺基苯基甲烷、異氰脲酸三縮水甘油酯、或1,3-雙(N,N-縮水甘油基胺基甲基)環己烷等之縮水甘油基胺型環氧化合物,但不限定於該等化合物。The polyepoxide of the binder is preferably a polyepoxide having at least 2 glycidyl groups. Specific examples thereof include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, trimethylolpropane triglycidyl ether, and trimethylol An aliphatic polyepoxide such as ethane triglycidyl ether, sorbitol polyglycidyl ether or pentaerythritol polyglycidyl ether, an aromatic polyepoxy compound of the bisphenol A or bisphenol F type, tetraglycidyl group a glycidylamine type epoxy compound such as aminophenylmethane, triglycidyl isocyanurate or 1,3-bis(N,N-glycidylaminomethyl)cyclohexane, but not Limited to these compounds.
本發明之第1實施形態中所使用之嵌段共聚物型鹼性樹脂型分散劑之數量平均分子量通常較佳為500~50000,更佳為3000~30000。當上述數量平均分子量未滿500時,因顏料親和性共聚物嵌段(a2)導致之立體排斥效果、與顏料載體之相溶性之效果、以及使用溶劑時與顏料載體和溶劑之相溶性之效果變小,而難以防止顏料之凝聚,有分散體之黏度升高之情形。另外,當數量平均分子量超過50000時,分散所需要之樹脂添加量增多,導致塗膜中之顏料濃度降低。The block copolymer type basic resin type dispersant used in the first embodiment of the present invention has a number average molecular weight of usually 500 to 50,000, more preferably 3,000 to 30,000. When the above-mentioned number average molecular weight is less than 500, the effect of the steric repulsion effect by the pigment affinity copolymer block (a2), the compatibility with the pigment carrier, and the compatibility with the pigment carrier and the solvent when the solvent is used It becomes small, and it is difficult to prevent aggregation of the pigment, and there is a case where the viscosity of the dispersion is increased. Further, when the number average molecular weight exceeds 50,000, the amount of the resin required for dispersion increases, resulting in a decrease in the concentration of the pigment in the coating film.
另外,本發明之第1實施形態中所使用之嵌段共聚物型鹼性樹脂型分散劑之胺價為35~100mg KOH/g,更佳為50~75mg KOH/g。當胺價未滿35mg KOH/g時,不能充分地吸附在顏料上而形成分散不良,當超過100mg KOH/g時,由於對於顏料載體中之酸性成分之吸附或反應,而使對於顏料之吸附效率變差,形成分散不良。In addition, the block copolymer type basic resin type dispersant used in the first embodiment of the present invention has an amine value of 35 to 100 mg KOH/g, more preferably 50 to 75 mg KOH/g. When the amine price is less than 35 mg KOH/g, it is not sufficiently adsorbed on the pigment to form a poor dispersion. When it exceeds 100 mg KOH/g, the adsorption to the pigment is caused by adsorption or reaction to the acidic component in the pigment carrier. The efficiency is deteriorated, resulting in poor dispersion.
鹼性共聚物嵌段(a1)或顏料載體親和性共聚物嵌段(a2)之構成重量比例和各自嵌段之數量平均分子量係能夠任意地設計,以使樹脂型分散劑整體之數量平均分子量和胺價在上述較佳範圍內。The constituent weight ratio of the basic copolymer block (a1) or the pigment carrier affinity copolymer block (a2) and the number average molecular weight of each block can be arbitrarily designed so that the number average molecular weight of the resin type dispersant as a whole And the amine price is within the above preferred range.
在本發明之第1實施形態之綠色著色組成物中,以顏料成分(A)之總重量為基準時,鹼性樹脂型分散劑(a)之配合量較佳為0.001~50重量%,更佳為0.1~30重量%,最佳為0.5~25重量%。如果以顏料成分(A)之總重量為基準時,樹脂型分散劑(a)之配合量未滿0.001重量%,則有分散性變差之情況,如果超過40重量%,則有耐熱性、耐光性變差之情況。In the green coloring composition of the first embodiment of the present invention, the amount of the basic resin type dispersant (a) is preferably 0.001 to 50% by weight based on the total weight of the pigment component (A). Preferably, it is 0.1 to 30% by weight, preferably 0.5 to 25% by weight. When the amount of the resin-type dispersant (a) is less than 0.001% by weight based on the total weight of the pigment component (A), the dispersibility may be deteriorated, and if it exceeds 40% by weight, the heat resistance may be Light resistance is worse.
本發明之綠色著色組成物之特徵在於使用中心金屬具有鋅之鹵化鋅酞菁來作為顏料成分(A)之主要顏料,上述鹵化鋅酞菁與一般在綠色著色組成物中使用之鹵化銅酞菁顏料相比,係中心金屬具有鋅之酸性顏料,該顏料表面具有負電荷。因此,當使用具有鹼性取代基之分散劑時,對於酸性顏料之吸附變得充分,該顏料分散體能夠顯現充分之流動性和顏色特性。在本發明之第2實施形態中,透過使用具有鹼性取代基之色素衍生物(b)作為分散劑,可以得到適當之顏料分散體,The green colored composition of the present invention is characterized in that a zinc halide phthalocyanine having a central metal having zinc is used as a main pigment of the pigment component (A), and the above-mentioned zinc halide phthalocyanine and a copper halide phthalocyanine generally used in a green coloring composition are used. In contrast to the pigment, the center metal has an acidic zinc pigment which has a negative charge on the surface. Therefore, when a dispersing agent having a basic substituent is used, adsorption to an acidic pigment becomes sufficient, and the pigment dispersion can exhibit sufficient fluidity and color characteristics. In the second embodiment of the present invention, a suitable pigment dispersion can be obtained by using a pigment derivative (b) having a basic substituent as a dispersing agent.
如上所述,在本發明之彩色濾光片用著色組成物之第2實施形態中,出於改善顏料之分散性之目的,可以使用色素衍生物(b)。色素衍生物可以列舉在有機顏料、蒽醌、吖啶酮或三中導入鹼性取代基、酸性取代基、或也可具有取代基之鄰苯二甲醯亞胺甲基而成之化合物。As described above, in the second embodiment of the coloring composition for a color filter of the present invention, the dye derivative (b) can be used for the purpose of improving the dispersibility of the pigment. The pigment derivative can be exemplified by an organic pigment, hydrazine, acridone or three. A compound obtained by introducing a basic substituent, an acidic substituent, or a phthalimidomethyl group which may have a substituent.
在本發明中,其中較佳為鹼性衍生物,鹼性衍生物為如下述通式(1)所示之化合物,其係具有特定母體骨架之衍生物,上述特定母體骨架具有鹼性基。只要是具有鹼性基之色素衍生物即可,沒有特別限定,較佳係使用具有三環骨架之色素衍生物,上述三環骨架具有如下述通式(4)所示之鹼性基。In the present invention, a basic derivative is preferred, and the basic derivative is a compound represented by the following formula (1) which is a derivative having a specific parent skeleton having a basic group. It is not particularly limited as long as it is a pigment derivative having a basic group, and preferably has three a pigment derivative of a ring skeleton, the above three The ring skeleton has a basic group represented by the following formula (4).
通式(1):P-Lm(其中,通式(1)中,P為m價之有機顏料殘基、蒽醌骨架、吖啶酮骨架、三骨架等,m為1~4之整數,L為選自如通式(2)、(3)、和(4)所示群組中之取代基。)Formula (1): P-Lm (wherein, in the formula (1), P is an m-valent organic pigment residue, an anthracene skeleton, an acridone skeleton, and three The skeleton or the like, m is an integer of 1 to 4, and L is a substituent selected from the group represented by the general formulae (2), (3), and (4). )
通式(3):General formula (3):
(其中,通式(2)~(4)中,X係-SO2 -、-CO-、-CH2 -、-CH2 NHCOCH2 -、-CH2 NHSO2 CH2 -、或直接鍵結,Y係-NH-、-O-、或直接鍵結,n為1~10之整數,Y1 係-NH-、-NR58 -Z-NR59 -、或直接鍵結,R58 和R59 分別獨立地表示氫原子、也可具有取代基之碳原子數為1~36之烷基、也可具有取代基之碳原子數為2~36之烯基、或也可具有取代基之苯基,Z表示也可具有取代基之伸烷基、或也可具有取代基之伸芳香基,R50 、R51 分別獨立地表示氫原子、也可具有取代基之碳原子數為1~30之烷基、也可具有取代基之碳原子數為2~30之烯基,又,R50 與R51 形成一體、進一步含有氮、氧或硫原子之也可具有取代基之雜環,R52 、R53 、R54 和R55 分別獨立地表示氫原子、也可具有取代基之碳原子數為1~20之烷基、也可具有取代基之碳原子數為2~20之烯基、也可具有取代基之碳原子數為6~20之伸芳香基,R56 係氫原子、也可具有取代基之碳原子數為1~20之烷基、也可具有取代基之碳原子數為2~20之烯基,R57 係如通式(2)所示之取代基或如通式(3)所示之取代基,Q係羥基、烷氧基、如上述通式(2)所示之取代基、或如上述通式(3)所示之取代基。](In the formulae (2) to (4), X-type -SO 2 -, -CO-, -CH 2 -, -CH 2 NHCOCH 2 -, -CH 2 NHSO 2 CH 2 -, or direct bonding , Y--NH-, -O-, or direct bonding, n is an integer from 1 to 10, Y 1 is -NH-, -NR 58 -Z-NR 59 -, or directly bonded, R 58 and R 59 independently represents a hydrogen atom, an alkyl group having 1 to 36 carbon atoms which may have a substituent, an alkenyl group having 2 to 36 carbon atoms which may have a substituent, or a benzene which may have a substituent a group, Z represents an alkylene group which may have a substituent, or an extended aromatic group which may have a substituent, and R 50 and R 51 each independently represent a hydrogen atom, and may have a substituent having 1 to 30 carbon atoms. An alkyl group, an alkenyl group having 2 to 30 carbon atoms which may have a substituent, and a heterocyclic ring which may have a substituent of R 50 and R 51 and further contain a nitrogen, oxygen or sulfur atom, R 52 , R 53 , R 54 and R 55 each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, and an alkenyl group having 2 to 20 carbon atoms which may have a substituent. , which may be substituted for the number of carbon atoms of the extension of the aromatic group having 6 to 20, R 56 hydrogen-based An atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, an alkenyl group having 2 to 20 carbon atoms which may have a substituent, and R 57 is a substituent represented by the formula (2) Or a substituent represented by the formula (3), a Q-based hydroxyl group, an alkoxy group, a substituent represented by the above formula (2), or a substituent represented by the above formula (3).
作為用於形成如通式(2)~(4)所示取代基之胺成分,係可例舉:二甲胺、二乙胺、甲基乙胺、N,N-乙基異丙胺、N,N-乙基丙胺、N,N-甲基丁胺、N,N-甲基異丁胺、N,N-丁基乙胺、N,N-第三丁基乙胺、二異丙胺、二丙胺、N,N-第二丁基丙胺、二丁胺、二第二丁胺、二異丁胺、N,N-異丁基第二丁胺、二戊胺、二異戊胺、二己胺、二環己胺、二(2-乙基己基)胺、二辛胺、N,N-甲基十八烷基胺、二癸胺、二烯丙胺、N,N-乙基-1,2-二甲基丙胺、N,N-甲基己胺、二油基胺、二硬脂胺、N,N-二甲基胺基甲胺、N,N-二甲基胺基乙胺、N,N-二甲基胺基戊胺、N,N-二甲基胺基丁胺、N,N-二乙基胺基乙胺、N,N-二乙基胺基丙胺、N,N-二乙基胺基己胺、N,N-二乙基胺基丁胺、N,N-二乙基胺基戊胺、N,N-二丙基胺基丁胺、N,N-二丁基胺基丙胺、N,N-二丁基胺基乙胺、N,N-二丁基胺基丁胺、N,N-二異丁基胺基戊胺、N,N-甲基-月桂基胺基丙胺、N,N-乙基-己基胺基乙胺、N,N-二硬脂基胺基乙胺、N,N-二油基胺基乙胺、N,N-二硬脂基胺基丁胺、哌啶、2-甲基哌啶(pipecoline)、3-甲基哌啶、4-甲基哌啶、2,4-二甲基哌啶(lupetidine)、2,6-二甲基哌啶、3,5-二甲基哌啶、3-哌啶甲醇、甲基哌啶酸、異六氫菸鹼酸、異六氫菸鹼酸甲酯、異六氫菸鹼酸乙酯、2-哌啶乙醇、吡咯啶、3-羥基吡咯啶、N-胺基乙基哌啶、N-胺基乙基-4-甲基哌啶、N-胺基乙基啉、N-胺基丙基哌啶、N-胺基丙基-2-甲基哌啶、N-胺基丙基-4-甲基哌啶、N-胺基丙基啉、N-甲基哌、N-丁基哌、N-甲基均質哌啶、1-環戊基哌、1-胺基-4-甲基哌、1-環戊基哌等。The amine component for forming the substituents represented by the general formulae (2) to (4) may, for example, be dimethylamine, diethylamine, methylethylamine, N,N-ethylisopropylamine or N. , N-ethylpropylamine, N,N-methylbutylamine, N,N-methylisobutylamine, N,N-butylethylamine, N,N-tert-butylethylamine, diisopropylamine, Dipropylamine, N,N-second butyl propylamine, dibutylamine, di-second butylamine, diisobutylamine, N,N-isobutyl second butylamine, diamylamine, diisoamylamine, two Hexylamine, dicyclohexylamine, di(2-ethylhexyl)amine, dioctylamine, N,N-methyloctadecylamine, diamine, diallylamine, N,N-ethyl-1 ,2-dimethylpropylamine, N,N-methylhexylamine, dioleylamine, distearylamine, N,N-dimethylaminomethylamine, N,N-dimethylaminoethylamine , N,N-dimethylaminopentylamine, N,N-dimethylaminobutylamine, N,N-diethylaminoethylamine, N,N-diethylaminopropylamine, N, N-diethylaminohexylamine, N,N-diethylaminobutylamine, N,N-diethylaminopentylamine, N,N-dipropylaminobutylamine, N,N- Dibutylaminopropylamine, N,N-dibutylaminoethylamine, N,N-dibutylaminobutylamine, N,N-diisobutylaminopentylamine, N,N-A - lauryl propylamine, N,N-ethyl-hexylaminoethylamine, N,N-distearate aminoethylamine, N,N-dioleylaminoethylamine, N,N-di Stearylamine butylamine, piperidine, 2-methylpiperidine (pipecoline), 3-methylpiperidine, 4-methylpiperidine, 2,4-dimethylpiperidine (lupetidine), 2, 6-Dimethylpiperidine, 3,5-dimethylpiperidine, 3-piperidinemethanol, methylpipecolic acid, isohexahydronicotinic acid, isohexahydronicotinic acid methyl ester, isohexahydrobutanic acid Ethyl alkaliate, 2-piperidineethanol, pyrrolidine, 3-hydroxypyrrolidine, N-aminoethylpiperidine, N-aminoethyl-4-methylpiperidine, N-aminoethyl Porphyrin, N-aminopropyl piperidine, N-aminopropyl-2-methylpiperidine, N-aminopropyl-4-methylpiperidine, N-aminopropyl Porphyrin, N-methyl pipe N-butylperidazole N-methyl homopolypiperidine, 1-cyclopentylperidine 1-amino-4-methylper 1-cyclopentylperidazole Wait.
本發明之第2實施形態中所使用之具有鹼性取代基之顏料衍生物、蒽醌衍生物和吖啶酮衍生物可以用各種合成路線進行合成。例如,可以透過在有機色素、蒽醌或吖啶酮中導入如式(5)~(8)所示之取代基後,使可與上述取代基反應而形成如通式(2)~(4)所示之取代基之上述胺成分進行反應來得到,上述胺成分例如有N,N-二甲基胺基丙胺、N-甲基哌、二乙胺、或4-[4-羥基-6-[3-(二丁基胺基)丙基胺基]-1,3,5-三-2-胺基]苯胺等。The pigment derivative, the anthracene derivative and the acridone derivative having a basic substituent used in the second embodiment of the present invention can be synthesized by various synthetic routes. For example, by introducing a substituent represented by the formula (5) to (8) into an organic dye, hydrazine or acridone, it is possible to react with the above substituent to form a formula (2) to (4). The above-mentioned amine component of the substituent shown is reacted, and the above amine component is, for example, N,N-dimethylaminopropylamine or N-methylpiperidone. , diethylamine, or 4-[4-hydroxy-6-[3-(dibutylamino)propylamino]-1,3,5-three -2-amino] aniline and the like.
式(5):-SO2 ClFormula (5): -SO 2 Cl
式(6):-COClFormula (6): -COCl
式(7):-CH2 NHCOCH2 ClFormula (7): -CH 2 NHCOCH 2 Cl
式(8):-CH2 ClFormula (8): -CH 2 Cl
在式(5)~(8)之取代基與上述胺成分反應時,式(5)~(8)之取代基之一部分水解,從而也可以混合存在氯取代成了羥基之物質。此時,式(5)和式(6)分別變為磺酸基和羧酸基,它們都可以保持游離酸之狀態,或也可以係與1~3價之金屬或上述單胺形成之鹽。When the substituent of the formula (5) to (8) is reacted with the above amine component, one of the substituents of the formulae (5) to (8) is partially hydrolyzed, and a substance in which chlorine is substituted with a hydroxyl group may be mixed. At this time, the formula (5) and the formula (6) respectively become a sulfonic acid group and a carboxylic acid group, and both of them may be in a state of maintaining a free acid, or may be a salt formed of a metal having a valence of 1 to 3 or the above monoamine. .
另外,當有機色素為偶氮系色素時,將通式(2)~(4)所示之取代基預先導入到重氮成分或偶合成分中,之後進行偶合反應,由此也可以製造偶氮系顏料衍生物。In addition, when the organic dye is an azo dye, the substituents represented by the general formulae (2) to (4) are introduced into a diazo component or an even component in advance, and then a coupling reaction is carried out, whereby an azo can also be produced. A pigment derivative.
本發明之第2實施形態中所使用之具有鹼性基之三衍生物可以用各種之合成路線來合成。例如以氰尿醯氯為起始原料,透過使形成通式(2)~(4)所示之取代基之胺成分,例如N,N-二甲胺基丙胺或N-甲基哌等與氰尿醯氯之至少1個氯反應,接著,使氰尿醯氯之其餘之氯與各種胺或醇等進行反應來得到。The third basic base used in the second embodiment of the present invention Derivatives can be synthesized using a variety of synthetic routes. For example, cyanuric chloride is used as a starting material to pass through an amine component which forms a substituent represented by the general formulae (2) to (4), for example, N,N-dimethylaminopropylamine or N-methylpiperidin. The reaction is carried out by reacting at least one chlorine with cyanuric chloride, followed by reacting the remaining chlorine of cyanuric chloride with various amines or alcohols.
在本發明之顏料組成物中,具有鹼性取代基之色素衍生物之配合量係相對於顏料成分(A)100重量份,較佳為1~50重量份,更佳為3~30重量份,最佳為5~25重量份。當相對於顏料100重量份,鹼性衍生物未滿1重量份時,有分散性變差之情況,當超過50重量份時,有耐熱性、耐光性變差之情況。其中,在鹼性取代基中具有三結構之化合物在分散穩定性方面較佳。In the pigment composition of the present invention, the amount of the pigment derivative having a basic substituent is preferably from 1 to 50 parts by weight, more preferably from 3 to 30 parts by weight, per 100 parts by weight of the pigment component (A). The best is 5 to 25 parts by weight. When the basic derivative is less than 1 part by weight based on 100 parts by weight of the pigment, the dispersibility may be deteriorated, and when it exceeds 50 parts by weight, heat resistance and light resistance may be deteriorated. Wherein, there are three in the basic substituent The compound of the structure is preferred in terms of dispersion stability.
在本發明之綠色著色組成物之第3實施形態中,為了將顏料成分(A)充分地分散在顏料載體(B)中,並容易地在玻璃基板等基板上以乾燥膜厚為0.2~5μm之方式進行塗佈來形成濾光片片段,而含有有機溶劑(c)。In the third embodiment of the green coloring composition of the present invention, in order to sufficiently disperse the pigment component (A) in the pigment carrier (B), it is easy to have a dry film thickness of 0.2 to 5 μm on a substrate such as a glass substrate. The coating is carried out in such a manner as to form a filter segment, and contains an organic solvent (c).
有機溶劑(c)係使用含有溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 且760mmHg下之沸點為140~159℃之有機溶劑(c1);和溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 且760mmHg下之沸點為160~200℃之有機溶劑(c2)的混合有機溶劑。The organic solvent (c) is an organic solvent (c1) having a solubility parameter (SP value) of 8.0 to 10.0 (cal/cm 3 ) 1/2 and a boiling point of 140 to 159 ° C at 760 mmHg; and a solubility parameter (SP value) It is a mixed organic solvent of an organic solvent (c2) having a boiling point of 160 to 200 ° C at 8.0 to 10.0 (cal/cm 3 ) 1/2 and 760 mmHg.
在本說明書中,所謂溶解度參數(SP值),係指由有機溶劑之物理量(蒸發熱等)求得之值,其係在各種文獻中記載之值。In the present specification, the solubility parameter (SP value) refers to a value obtained from a physical quantity (evaporation heat, etc.) of an organic solvent, and is a value described in various literatures.
較佳的是有機溶劑(c)係含有溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 且760mmHg下之沸點為144~157℃之有機溶劑(c1);和溶解度參數(SP值)為8.0~10.0(cal/cm3 )1/2 且760mmHg下之沸點為164~192℃之有機溶劑(c2)的混合有機溶劑。Preferably, the organic solvent (c) is an organic solvent (c1) having a solubility parameter (SP value) of 8.0 to 10.0 (cal/cm 3 ) 1/2 and a boiling point of 144 to 157 ° C at 760 mmHg; and a solubility parameter. (SP value) is a mixed organic solvent of 8.0 to 10.0 (cal/cm 3 ) 1/2 and an organic solvent (c2) having a boiling point of 164 to 192 ° C at 760 mmHg.
於此,有機溶劑(c1)較佳係例如選自丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乙二醇單甲醚乙酸酯、和乙二醇單乙醚乙酸酯之1種以上之溶劑,另外,有機溶劑(c2)較佳係例如選自乙酸環己酯、丙二醇二乙酸酯、二乙二醇二乙基醚、和3-乙氧基丙酸乙酯之1種以上之溶劑。此外,乙酸環己酯也叫作環己醇乙酸酯。Here, the organic solvent (c1) is preferably selected, for example, from propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monomethyl ether acetate, and ethylene glycol monoethyl ether acetate. More preferably, the organic solvent (c2) is selected, for example, from cyclohexyl acetate, propylene glycol diacetate, diethylene glycol diethyl ether, and ethyl 3-ethoxypropionate. More than one solvent. Further, cyclohexyl acetate is also referred to as cyclohexanol acetate.
本發明之第3實施形態之彩色濾光片用綠色著色組成物係因以特定比例配合具有特定範圍之溶解度參數(SP值)和沸點之有機溶劑(c1)和有機溶劑(c2),所以具有高對比率和高明亮度。另外,對於塗佈了該著色組成物之塗膜,膜厚不均和條形不均減少,膜厚均勻,具有優異之性能。The green coloring composition for a color filter according to the third embodiment of the present invention has an organic solvent (c1) and an organic solvent (c2) having a specific range of solubility parameter (SP value) and boiling point in a specific ratio. High contrast ratio and high brightness. Further, with respect to the coating film coated with the colored composition, the film thickness unevenness and the stripe unevenness are reduced, the film thickness is uniform, and the film has excellent properties.
當溶解性參數(SP值)比8.0(cal/cm3 )1/2 小時,鹵化鋅酞菁顏料之分散變差,當比10.0(cal/cm3 )1/2 大時,鹵化鋅酞菁顏料在有機溶劑中溶解,產生明亮度和對比率之降低。When the solubility parameter (SP value) is 1/2 (cal/cm 3 ) 1/2 hour, the dispersion of the zinc halide phthalocyanine pigment deteriorates, and when the ratio is larger than 10.0 (cal/cm 3 ) 1/2 , the zinc halide phthalocyanine The pigment dissolves in an organic solvent, resulting in a decrease in brightness and contrast ratio.
當作為有機溶劑(c1)使用之溶劑之沸點小於140℃時,產生膜厚不均或條形不均,故不佳。另外,當作為有機溶劑(c2)使用之溶劑之沸點大於200℃時,殘留有黏合性,故不佳。When the boiling point of the solvent used as the organic solvent (c1) is less than 140 ° C, unevenness in film thickness or unevenness in strip shape occurs, which is not preferable. Further, when the boiling point of the solvent used as the organic solvent (c2) is more than 200 ° C, the adhesiveness remains, which is not preferable.
以顏料成分(A)之總量為基準時,混合有機溶劑(c)可以使用800~4,000重量%之量。又,對於混合有機溶劑(c)之配合,在其總量中,較佳的是有機溶劑(c1)為50~95重量%,有機溶劑(c2)為5~50重量%。更佳的是有機溶劑(c1)為65~95重量%,有機溶劑(c2)為5~35重量%。如果有機溶劑(c1)之比例超出50~95%之範圍,則塗佈液有產生膜厚不均或條形不均之問題。如此,為了進行鹵化鋅酞菁顏料之較佳分散,有機溶劑(c1)和有機溶劑(c2)之配合係屬重要。When the total amount of the pigment component (A) is used as a reference, the mixed organic solvent (c) may be used in an amount of from 800 to 4,000% by weight. Further, in the total amount of the mixed organic solvent (c), the organic solvent (c1) is preferably 50 to 95% by weight, and the organic solvent (c2) is 5 to 50% by weight. More preferably, the organic solvent (c1) is 65 to 95% by weight, and the organic solvent (c2) is 5 to 35% by weight. If the ratio of the organic solvent (c1) exceeds the range of 50 to 95%, the coating liquid may have a problem of uneven film thickness or unevenness of the strip. Thus, in order to perform preferred dispersion of the zinc halide phthalocyanine pigment, the coordination of the organic solvent (c1) and the organic solvent (c2) is important.
又,如上所述,在分散鹵化鋅酞菁顏料時所使用之有機溶劑(c1)和為了改善塗佈了本發明彩色濾光片用綠色著色組成物之塗膜中之不良情況而添加之有機溶劑(c2)不限於特定之溶劑,為了容易地使著色組成物形成為濾光片片段,可以添加下述有機溶劑作為輔助溶劑。Further, as described above, the organic solvent (c1) used in dispersing the zinc halide phthalocyanine pigment and the organic substance added in order to improve the coating film in the green coloring composition coated with the color filter of the present invention are added. The solvent (c2) is not limited to a specific solvent, and in order to easily form the colored composition into a filter segment, the following organic solvent may be added as an auxiliary solvent.
可以使用1,2,3-三氯丙烷、1,3-丁烷二醇(1,3-butandiol)、1,3-丁二醇(1,3-butylene glycol)、1,3-丁二醇二乙酸酯、1,4-二烷、2-庚酮、2-甲基-1,3-丙二醇、3,5,5-三甲基-2-環己烷-1-酮、3,3,5-三甲基環己酮、3-甲基-1,3-丁烷二醇、3-甲氧基-3-甲基-1-丁醇、3-甲氧基-3-甲基丁基乙酸酯、3-甲氧基丁醇、3-甲氧基丁基乙酸酯、4-庚酮、間二甲苯、間二乙基苯、間二氯苯、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、正丁醇、正丁基苯、乙酸正丙酯、N-甲基吡咯烷酮、鄰二甲苯、鄰氯甲苯、鄰二乙基苯、鄰二氯苯、對氯甲苯、對二乙基苯、第二丁基苯、第三丁基苯、γ-丁內酯、異丁醇、異佛爾酮、乙二醇二乙基醚、乙二醇二丁基醚、乙二醇單異丙基醚、乙二醇單乙基醚、乙二醇單第三丁基醚、乙二醇單丁基醚、乙二醇單丁基醚乙酸酯、乙二醇單丙基醚、乙二醇單己基醚、乙二醇單甲基醚、二異丁基酮、二乙二醇二甲基醚、二乙二醇單異丙基醚、二乙二醇單乙基醚乙酸酯、二乙二醇單丁基醚、二乙二醇單丁基醚乙酸酯、二乙二醇單甲基醚、環己醇、環己酮、二丙二醇二甲基醚、二丙二醇甲基醚乙酸酯、二丙二醇單乙基醚、二丙二醇單丁基醚、二丙二醇單丙基醚、二丙二醇單甲基醚、雙丙酮醇、甘油三乙酸酯(triacetin)、三丙二醇單丁基醚、三丙二醇單甲基醚、丙二醇苯基醚、丙二醇單乙基醚、丙二醇單丁基醚、丙二醇單丙基醚、丙二醇單甲基醚、丙二醇單甲基醚丙酸酯、苄醇、甲基異丁基酮、甲基環己醇、乙酸正戊酯、乙酸正丁酯、乙酸異戊酯、乙酸異丁酯、乙酸丙酯、或二元酸酯等。1,2,3-trichloropropane, 1,3-butandiol, 1,3-butylene glycol, 1,3-butane can be used. Alcohol diacetate, 1,4-two Alkane, 2-heptanone, 2-methyl-1,3-propanediol, 3,5,5-trimethyl-2-cyclohexane-1-one, 3,3,5-trimethylcyclohexanone , 3-methyl-1,3-butanediol, 3-methoxy-3-methyl-1-butanol, 3-methoxy-3-methylbutyl acetate, 3-methyl Oxybutanol, 3-methoxybutyl acetate, 4-heptanone, m-xylene, m-diethylbenzene, m-dichlorobenzene, N,N-dimethylacetamide, N,N - dimethylformamide, n-butanol, n-butylbenzene, n-propyl acetate, N-methylpyrrolidone, o-xylene, o-chlorotoluene, o-diethylbenzene, o-dichlorobenzene, p-chlorotoluene , p-diethylbenzene, t-butylbenzene, tert-butylbenzene, γ-butyrolactone, isobutanol, isophorone, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, Ethylene glycol monoisopropyl ether, ethylene glycol monoethyl ether, ethylene glycol mono-telebutyl ether, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, ethylene glycol single Propyl ether, ethylene glycol monohexyl ether, ethylene glycol monomethyl ether, diisobutyl ketone, diethylene glycol dimethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monoethyl Ethyl acetate, diethylene glycol monobutyl ether, Ethylene glycol monobutyl ether acetate, diethylene glycol monomethyl ether, cyclohexanol, cyclohexanone, dipropylene glycol dimethyl ether, dipropylene glycol methyl ether acetate, dipropylene glycol monoethyl ether , dipropylene glycol monobutyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monomethyl ether, diacetone alcohol, triacetin, tripropylene glycol monobutyl ether, tripropylene glycol monomethyl ether, propylene glycol Phenyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, propylene glycol monopropyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether propionate, benzyl alcohol, methyl isobutyl ketone, methyl ring Hexanol, n-amyl acetate, n-butyl acetate, isoamyl acetate, isobutyl acetate, propyl acetate, or a dibasic acid ester.
為了得到本發明之較佳綠色著色組成物,在全部混合有機溶劑(c)中,較佳係有機溶劑(c1)和有機溶劑(c2)之合計為70重量%以上。又,更佳係其合計為80重量%。特佳係合計為85重量%以上。當有機溶劑(c1)和有機溶劑(c2)以外之輔助溶劑被大量添加,則給予鹵化鋅酞菁顏料分散體之穩定性和塗佈了該著色組成物之塗膜之塗佈性不良影響,故不佳。In order to obtain a preferred green coloring composition of the present invention, the total amount of the organic solvent (c1) and the organic solvent (c2) is preferably 70% by weight or more in the total mixed organic solvent (c). Further, it is more preferably 80% by weight in total. The total amount is particularly 85% by weight or more. When the auxiliary solvent other than the organic solvent (c1) and the organic solvent (c2) is added in a large amount, the stability of the dispersion of the zinc halide phthalocyanine pigment and the coating property of the coating film coated with the colored composition are adversely affected. It is not good.
本發明之綠色著色組成物可以使用上述三輥磨機、二輥磨機、砂磨機、捏合機、或立式球磨機等之各種分散手段,將至少含有鹵化鋅酞菁顏料之顏料成分(A)、與上述鹼性樹脂型分散劑(a)或上述鹼性樹脂型分散劑(a)及上述具有鹼性取代基之色素衍生物(b)一起微細分散在上述顏料載體(B)中來進行製造。另外,本發明之綠色著色組成物也可將在顏料載體(B)中分別分散數種顏料而成之物質進行混合來製造。The green coloring composition of the present invention may contain a pigment component containing at least a zinc halide phthalocyanine pigment by using various dispersion means such as the above-described three-roll mill, two-roll mill, sand mill, kneader, or vertical ball mill. And finely dispersing in the pigment carrier (B) together with the basic resin type dispersant (a) or the basic resin type dispersant (a) and the above-mentioned dye derivative (b) having a basic substituent. Made for manufacturing. Further, the green colored composition of the present invention may be produced by mixing a substance obtained by dispersing a plurality of kinds of pigments in the pigment carrier (B).
本發明之綠色著色組成物可以進一步添加光聚合起始劑等,以溶劑顯影型或鹼顯影型綠色抗蝕劑之形式進行調製。當以鹼顯影型著色抗蝕劑之形式進行調製時,係使用在顏料載體之一部分中具有酸性基之鹼溶性之材料。The green coloring composition of the present invention may be further prepared by adding a photopolymerization initiator or the like in the form of a solvent developing type or an alkali developing type green resist. When it is prepared in the form of an alkali-developing type coloring resist, a material having an alkali solubility of an acidic group in a part of the pigment carrier is used.
對於本發明之彩色濾光片用綠色著色組成物,在利用紫外線照射將該組成物硬化,或利用光微影法形成濾光片片段時,可以添加光聚合起始劑等。使用光聚合起始劑時之配合量在以顏料成分(A)之總重量為基準時,較佳為5~200重量%,從光硬化性、顯影性之角度考慮,更佳為10~150重量%。In the green coloring composition for a color filter of the present invention, when the composition is cured by ultraviolet irradiation or a filter segment is formed by photolithography, a photopolymerization initiator or the like may be added. The amount of the photopolymerization initiator to be used is preferably from 5 to 200% by weight based on the total weight of the pigment component (A), and more preferably from 10 to 150 from the viewpoint of photocurability and developability. weight%.
作為光聚合起始劑,係可使用:4-苯氧基二氯苯乙酮、4-第三丁基二氯苯乙酮、二乙氧基苯乙酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、1-羥基環己基苯基酮、2-苄基-2-二甲基胺基-1-(4-啉代苯基)-丁烷-1-酮或2-甲基-1-[4-(甲硫基)苯基]-2-啉代丙烷-1-酮等苯乙酮系光聚合起始劑;苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚或苄基二甲基縮酮等苯偶姻系光聚合起始劑;二苯基酮、苯甲醯基苯甲酸、苯甲醯基苯甲酸甲酯、4-苯基二苯基酮、羥基二苯基酮、丙烯酸化二苯基酮或4-苯甲醯基-4’-甲基二苯基硫化物等二苯基酮系光聚合起始劑;9-氧硫、2-氯9-氧硫、2-甲基9-氧硫、異丙基9-氧硫或2,4-二異丙基9-氧硫等9-氧硫系光聚合起始劑;2,4,6-三氯-s-三、2-苯基-4,6-雙(三氯甲基)-s-三、2-(對甲氧基苯基)-4,6-雙(三氯甲基)-s-三、2-(對甲苯基)-4,6-雙(三氯甲基)-s-三、2-胡椒基(piperonyl)-4,6-雙(三氯甲基)-s-三、2,4-雙(三氯甲基)-6-苯乙烯基-s-三、2-(萘-1-基)-4,6-雙(三氯甲基)-s-三、2-(4-甲氧基-萘-1-基)-4,6-雙(三氯甲基)-s-三、2,4-三氯甲基-(胡椒基)-6-三或2,4-三氯甲基(4’-甲氧基苯乙烯基)-6-三等三系光聚合起始劑;硼酸鹽系光聚合起始劑;咔唑系光聚合起始劑、或咪唑系光聚合起始劑等,但不限定於這些化合物。As the photopolymerization initiator, 4-phenoxydichloroacetophenone, 4-tert-butyldichloroacetophenone, diethoxyacetophenone, 1-(4-isopropyl group) can be used. Phenyl)-2-hydroxy-2-methylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-benzyl-2-dimethylamino-1-(4- Olefinophenyl)-butan-1-one or 2-methyl-1-[4-(methylthio)phenyl]-2- An acetophenone photopolymerization initiator such as phenylpropan-1-one; benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether or benzyl dimethyl condensate Benzoin-based photopolymerization initiator; diphenyl ketone, benzhydryl benzoic acid, methyl benzyl benzoyl benzoate, 4-phenyl diphenyl ketone, hydroxy diphenyl ketone, acrylate Diphenyl ketone photopolymerization initiator such as diphenyl ketone or 4-benzylidene-4'-methyldiphenyl sulfide; 9-oxygen sulphur 2-chloro 9-oxosulfur 2-methyl 9-oxosulfur Isopropyl 9-oxosulfur Or 2,4-diisopropyl 9-oxosulfur 9-oxosulfur Photopolymerization initiator; 2,4,6-trichloro-s-three 2-phenyl-4,6-bis(trichloromethyl)-s-three , 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-three , 2-(p-tolyl)-4,6-bis(trichloromethyl)-s-three , 2-piperonyl-4,6-bis(trichloromethyl)-s-three 2,4-bis(trichloromethyl)-6-styryl-s-three ,2-(naphthalen-1-yl)-4,6-bis(trichloromethyl)-s-three , 2-(4-methoxy-naphthalen-1-yl)-4,6-bis(trichloromethyl)-s-three 2,4-trichloromethyl-(piperidinyl)-6-three Or 2,4-trichloromethyl (4'-methoxystyryl)-6-three Wait three The photopolymerization initiator; a borate photopolymerization initiator; an oxazole photopolymerization initiator or an imidazole photopolymerization initiator, etc., but is not limited thereto.
上述光聚合起始劑可以單獨使用或將2種以上混合使用,還可以並用作為增感劑之例如α-醯氧酯、醯基膦氧化物、乙醛酸甲基苯酯、苄基、9,10-菲醌、樟腦醌、乙基蒽醌、4,4’-二乙基間苯二甲醯基苯、3,3’,4,4’-四(第三丁基過氧羰基)二苯基酮或4,4’-二乙基胺基二苯基酮等之化合物,但不限定於這些化合物。The photopolymerization initiator may be used singly or in combination of two or more kinds, and may also be used in combination as a sensitizer such as α-oxime oxy ester, decylphosphine oxide, methyl phenyl glyoxylate, benzyl, 9 , 10-phenanthrenequinone, camphorquinone, ethylhydrazine, 4,4'-diethylm-xylylenebenzene, 3,3',4,4'-tetra(t-butylperoxycarbonyl) A compound such as diphenyl ketone or 4,4'-diethylaminodiphenyl ketone is not limited to these compounds.
以在著色組成物中含有之光聚合起始劑之配合重量作為基準時,使用增感劑時之配合量較佳為3~60重量%,從光硬化性、顯影性之角度考慮,更佳為5~50重量%。When the sensitizer is used as a standard, the amount of the sensitizer is preferably from 3 to 60% by weight, more preferably from the viewpoint of photocurability and developability. It is 5 to 50% by weight.
在將顏料分散在顏料載體(B)中時,可以適當使用與上述鹼性樹脂型分散劑(a)不同之其他樹脂型顏料分散劑或界面活性劑等分散輔助劑。分散輔助劑係使顏料之分散優異,具有防止分散後之顏料再凝聚之較大效果,因此,當使用以分散輔助劑將顏料分散在顏料載體(B)中而成之綠色著色組成物時,可以得到分光穿透率高之彩色濾光片。When the pigment is dispersed in the pigment carrier (B), a dispersion auxiliary agent such as another resin type pigment dispersant or a surfactant different from the above basic resin type dispersant (a) can be suitably used. The dispersing aid is excellent in dispersion of the pigment and has a large effect of preventing re-agglomeration of the pigment after dispersion. Therefore, when a green coloring composition obtained by dispersing a pigment in a pigment carrier (B) with a dispersing aid is used, A color filter having a high spectral transmittance can be obtained.
與上述鹼性樹脂型分散劑(a)不同之其他樹脂型顏料分散劑係也具有顏料親和性部位和與顏料載體有相溶性之部位,上述顏料親和性部位具有吸附在顏料上之性質,該分散劑吸附在顏料上而發揮顏料在顏料載體(B)中之分散穩定化之功能。作為樹脂型顏料分散劑,係可使用與上述鹼性樹脂型分散劑(a)不同之其他公知樹脂型顏料分散劑,具體而言,可以使用聚胺基甲酸酯、或聚丙烯酸酯等之聚羧酸酯、不飽和聚醯胺、聚羧酸、聚羧酸(部分)胺鹽、聚羧酸銨鹽、聚羧酸烷基胺鹽、聚矽氧烷、長鏈聚胺基醯胺磷酸鹽、含有羥基之聚羧酸酯、或其改質物、利用聚(低級烯化亞胺)與具有游離羧基之聚酯進行反應而形成之醯胺或其鹽等之油性分散劑、(甲基)丙烯酸-苯乙烯共聚物、(甲基)丙烯酸-(甲基)丙烯酸酯共聚物、苯乙烯-馬來酸共聚物、聚乙烯醇、或聚乙烯吡咯烷酮等之水溶性樹脂或水溶性高分子化合物、聚酯系、改質聚丙烯酸酯系、環氧乙烷/環氧丙烷加成化合物、或磷酸酯系等,該等係可單獨使用,或將2種以上混合使用。The other resin type pigment dispersant different from the above basic resin type dispersant (a) also has a pigment affinity portion and a portion compatible with the pigment carrier, and the pigment affinity portion has a property of adsorbing on the pigment. The dispersant adsorbs on the pigment to function as a dispersion of the pigment in the pigment carrier (B). As the resin type pigment dispersant, another known resin type pigment dispersant different from the above basic resin type dispersant (a) can be used. Specifically, a polyurethane or a polyacrylate can be used. Polycarboxylate, unsaturated polyamine, polycarboxylic acid, polycarboxylic acid (partial) amine salt, polycarboxylate ammonium salt, polycarboxylic acid alkylamine salt, polyoxyalkylene oxide, long chain polyamine decylamine a phosphate, a hydroxyl group-containing polycarboxylate, or a modified substance thereof, or an oily dispersant such as a guanamine or a salt thereof formed by reacting a poly(lower alkyleneimine) with a polyester having a free carboxyl group, (A) Water-soluble resin such as acrylic acid-styrene copolymer, (meth)acrylic acid-(meth)acrylate copolymer, styrene-maleic acid copolymer, polyvinyl alcohol, or polyvinylpyrrolidone or high water solubility A molecular compound, a polyester type, a modified polyacrylate type, an ethylene oxide / a propylene oxide addition compound, or a phosphate type, etc., These may be used individually or in mixture of 2 or more types.
界面活性劑可以列舉:月桂基硫酸鈉、聚氧乙烯烷基醚硫酸鹽、十二烷基苯磺酸鈉、苯乙烯-丙烯酸共聚物之鹼金屬鹽、硬脂酸鈉、烷基萘磺酸鈉、烷基二苯基醚二磺酸鈉、月桂基硫酸單乙醇胺、月桂基硫酸三乙醇胺、月桂基硫酸銨、硬脂酸單乙醇胺、苯乙烯-丙烯酸共聚物之單乙醇胺、聚氧乙烯烷基醚磷酸酯等之陰離子性界面活性劑;聚氧乙烯油基醚、聚氧乙烯月桂基醚、聚氧乙烯壬基苯基醚、聚氧乙烯烷基醚磷酸酯、聚氧乙烯山梨糖醇單硬脂酸酯、聚乙二醇單月桂酸酯等之非離子性界面活性劑;烷基4級銨鹽或其環氧乙烷加成物等之陽離子性界面活性劑;烷基二甲基胺基乙酸甜菜鹼等之烷基甜菜鹼、烷基咪唑啉等之兩性界面活性劑,該等係可單獨使用或將2種以上混合使用,但不限定於該等化合物。The surfactant may, for example, be sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate, sodium dodecylbenzenesulfonate, an alkali metal salt of a styrene-acrylic acid copolymer, sodium stearate or alkylnaphthalenesulfonic acid. Sodium, sodium alkyl diphenyl ether disulfonate, monoethanolamine lauryl sulfate, triethanolamine lauryl sulfate, ammonium lauryl sulfate, monoethanolamine stearate, monoethanolamine of styrene-acrylic acid copolymer, polyoxyethylene oxide Anionic surfactant such as ether ether phosphate; polyoxyethylene oleyl ether, polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene alkyl ether phosphate, polyoxyethylene sorbitol a nonionic surfactant such as monostearate or polyethylene glycol monolaurate; a cationic surfactant such as an alkyl 4-grade ammonium salt or an ethylene oxide adduct thereof; An amphoteric surfactant such as an alkylbetaine or an alkylimidazoline, which may be used alone or in combination of two or more, is not limited thereto.
此外,在本發明之彩色濾光片用綠色著色組成物中,為了將顏料充分地分散在顏料載體(B)中,並容易地在玻璃基板等之透明基板上以乾燥膜厚為0.2~5μm之方式進行塗佈來形成濾光片片段,而含有溶劑,能夠以「綠色油墨」或「綠色抗蝕劑油墨」之方式使用。Further, in the green coloring composition for a color filter of the present invention, in order to sufficiently disperse the pigment in the pigment carrier (B), it is easy to have a dry film thickness of 0.2 to 5 μm on a transparent substrate such as a glass substrate. The coating is carried out to form a filter segment, and the solvent is contained, and it can be used as a "green ink" or a "green resist ink".
上述溶劑在本發明第3實施形態中使用上述混合有機溶劑(c),但在本發明之第1和第2實施形態中,可以從有機溶劑(c1)、有機溶劑(c2)和輔助溶劑中選擇使用。In the third embodiment of the present invention, the mixed organic solvent (c) is used as the solvent. However, in the first and second embodiments of the present invention, the organic solvent (c1), the organic solvent (c2), and the auxiliary solvent may be used. Choose to use.
本發明之綠色著色組成物較佳係剛分散後之黏度(25℃下旋轉數為60rpm之黏度)為2~100mPa‧s,剛分散後之觸變指數(25℃下旋轉數為6rpm之黏度與60rpm之黏度之比例)為1.4以下,在10℃之條件下保存3個月後之經時黏度增加率(以剛分散後之25℃下旋轉數為60rpm之黏度為基準時,分散後在10℃之條件下保存了3個月之25℃下旋轉數為60rpm之黏度增加率)未滿20%。當剛分散後之黏度未滿2mPa‧s或超過100mPa‧s,或剛分散後之觸變指數超過1.4,或經時黏度增加率為20%以上時,不能保證塗佈均勻性,不能得到目標之具有均勻膜厚之彩色濾光片。並且,黏度和觸變指數係例如可以使用E型黏度計(東機產業公司製「ELD型黏度計」)進行測定。The green coloring composition of the present invention preferably has a viscosity immediately after dispersion (viscosity of 60 rpm at 25 ° C) of 2 to 100 mPa·s, and a thixotropic index immediately after dispersion (viscosity of 6 rpm at 25 ° C) The ratio of the viscosity to 60 rpm is 1.4 or less, and the viscosity increase rate after storage for 3 months at 10 ° C (based on the viscosity at 60 rpm immediately after dispersion at 60 rpm, after dispersion) Under the condition of 10 ° C, the viscosity increase rate of 60 rpm at 25 ° C for 3 months was less than 20%. When the viscosity immediately after dispersion is less than 2 mPa ‧ or more than 100 mPa ‧ s, or the thixotropic index after the dispersion is more than 1.4, or the viscosity increase rate over time is 20% or more, coating uniformity cannot be ensured, and the target cannot be obtained. A color filter having a uniform film thickness. Further, the viscosity and the thixotropic index can be measured, for example, using an E-type viscometer ("ELD-type viscometer" manufactured by Toki Sangyo Co., Ltd.).
又,為了使組成物之經時黏度穩定化,本發明之綠色著色組成物可以含有儲存穩定劑。Further, in order to stabilize the time-dependent viscosity of the composition, the green coloring composition of the present invention may contain a storage stabilizer.
作為儲存穩定劑,係可例舉:苄基三甲基氯化銨、或二乙基羥基胺等之4級銨氯化物類;乳酸或草酸等之有機酸類;上述有機酸之甲酯類;第三丁基焦兒茶酚等之兒茶酚類;三苯基膦、四乙基膦、或四苯基膦等之有機膦類;或亞磷酸鹽類等。The storage stabilizer may, for example, be a quaternary ammonium chloride such as benzyltrimethylammonium chloride or diethylhydroxylamine; an organic acid such as lactic acid or oxalic acid; or a methyl ester of the above organic acid; a catechol such as a third butyl catechol; an organic phosphine such as triphenylphosphine, tetraethylphosphine or tetraphenylphosphine; or a phosphite.
本發明之綠色著色組成物較佳係透過離心分離、燒結過濾器、或膜濾器等手段除去5μm以上之粗大粒子(較佳為1μm以上之粗大粒子、更佳為0.5μm以上之粗大粒子)和混入之塵埃。當存在粗大粒子時,在彩色濾光片中殘留有雜質,不僅產生實用上之問題,而且在塗佈步驟中,雜質堵塞在管路或噴嘴中,產生製造上的重大問題。這種綠色著色組成物較佳係基本上不含有0.5μm以上之粒子。更佳係在綠色著色組成物中含有之粒子為0.3μm以下(利用SEM測得之粒徑)。The green coloring composition of the present invention preferably removes coarse particles of 5 μm or more (preferably coarse particles of 1 μm or more, more preferably coarse particles of 0.5 μm or more) by means of centrifugation, a sintered filter, or a membrane filter. Mixed with dust. When coarse particles are present, impurities remain in the color filter, which not only causes practical problems, but also clogging impurities in the piping or the nozzle during the coating step, causing a major manufacturing problem. Such a green coloring composition is preferably substantially free of particles of 0.5 μm or more. More preferably, the particles contained in the green coloring composition are 0.3 μm or less (particle diameter measured by SEM).
另外,為了提高明亮度或對比率,平均分散粒徑較佳為0.05~0.2μm,當為0.06~0.15μm時,由於可以進一步提高明亮度或對比率,所以更佳。Further, in order to increase the brightness or the contrast ratio, the average dispersed particle diameter is preferably 0.05 to 0.2 μm, and when it is 0.06 to 0.15 μm, the brightness or the contrast ratio can be further improved, which is more preferable.
本發明之彩色濾光片可以透過印刷法或光微影法來製造。The color filter of the present invention can be produced by a printing method or a photolithography method.
利用了印刷法之濾光片片段之形成係由於僅反覆進行作為印刷油墨所調製之著色組成物之印刷和乾燥即可進行圖案化,所以作為彩色濾光片之製造方法,在以低成本進行大量生產之方面優異。此外,利用印刷技術之發展可以進行具有高尺寸精度和平滑度之微細圖案印刷。為了進行印刷,較佳係在印刷板上或在外覆層(blanket)上形成油墨不乾燥、不固化之組成。另外,印刷機上之油墨之流動性之控制亦屬重要,也可以利用分散劑或填充顏料進行油墨黏度之調整。Since the formation of the filter segment by the printing method can be performed by merely printing and drying the coloring composition prepared as the printing ink, the color filter can be produced at a low cost. Excellent in terms of mass production. In addition, the development of printing technology enables fine pattern printing with high dimensional accuracy and smoothness. For printing, it is preferred to form a composition on the printing plate or on the outer cover that the ink does not dry or solidify. In addition, the control of the fluidity of the ink on the printing press is also important, and the viscosity of the ink can also be adjusted by using a dispersing agent or a filling pigment.
當利用光微影法形成濾光片片段時,可以透過噴塗法或旋塗法、狹縫塗佈法或輥塗法等塗佈方法,將作為上述溶劑顯影型或鹼顯影型著色抗蝕劑而所調製之著色組成物以乾燥膜厚為0.2~5μm之方式塗佈在透明基板上。根據需要,對於乾燥後之膜透過以與該膜接觸或非接觸狀態所設置之具有規定圖案之遮罩進行紫外線曝光。其後,在溶劑或鹼顯影液中浸漬或利用噴霧器等噴霧顯影液以除去未硬化部分而形成所期望之圖案,然後,可以對於其他顏色反覆進行同樣操作以製造彩色濾光片。此外,為了促進著色抗蝕劑之聚合,根據需要,也可以實施加熱。根據光微影法,可以由上述印刷法來製造精度高之彩色濾光片。When the filter segment is formed by photolithography, it can be applied as a solvent developing type or an alkali developing type coloring resist by a coating method such as a spray coating method, a spin coating method, a slit coating method, or a roll coating method. The prepared coloring composition was applied onto a transparent substrate so as to have a dry film thickness of 0.2 to 5 μm. If necessary, the dried film is exposed to ultraviolet light by a mask having a predetermined pattern provided in contact with or in contact with the film. Thereafter, the developing solution is sprayed in a solvent or an alkali developing solution or sprayed with a sprayer or the like to remove the uncured portion to form a desired pattern, and then the same operation can be repeated for the other colors to manufacture a color filter. Further, in order to promote polymerization of the coloring resist, heating may be performed as needed. According to the photolithography method, a color filter having high precision can be manufactured by the above printing method.
在顯影時,鹼顯影液可以使用碳酸鈉、或氫氧化鈉等水溶液,也可以使用二甲基苄基胺或三乙醇胺等有機鹼。又,在顯影液中,也可以添加消泡劑或界面活性劑。At the time of development, an alkali solution such as sodium carbonate or sodium hydroxide may be used as the alkali developer, and an organic base such as dimethylbenzylamine or triethanolamine may also be used. Further, an antifoaming agent or a surfactant may be added to the developer.
另外,為了提高紫外線曝光靈敏度,也可以在塗佈乾燥上述著色抗蝕劑後,將水溶性或鹼水溶性樹脂,例如聚乙烯醇或水溶性丙烯酸樹脂等進行塗佈乾燥,並形成防止由氧導致之聚合阻礙之膜,然後,進行紫外線曝光。Further, in order to increase the ultraviolet exposure sensitivity, a water-soluble or alkali-soluble resin such as polyvinyl alcohol or a water-soluble acrylic resin may be applied and dried after application and drying of the colored resist, and formation of oxygen may be prevented. The film that causes the polymerization to hinder is then exposed to ultraviolet light.
本發明之彩色濾光片係可以透過上述方法以外之電沉積法或轉印法等來製造,本發明之著色組成物可以在任一種方法中使用。另外,電沉積法係利用在基板上形成之透明導電膜,透過膠體粒子之電泳而在透明導電膜上電沉積形成各種顏色濾光片片段,並藉以製造彩色濾光片之方法。The color filter of the present invention can be produced by an electrodeposition method, a transfer method or the like other than the above method, and the colored composition of the present invention can be used in any of the methods. In addition, the electrodeposition method utilizes a transparent conductive film formed on a substrate, and electrophoretically forms a plurality of color filter segments on the transparent conductive film by electrophoresis of the colloidal particles, thereby producing a color filter.
又,轉印法係在剝離性之轉印基片之表面預先形成濾光片片段,並使該濾光片片段轉印至所期望之基板上之方法。Further, the transfer method is a method in which a filter segment is formed in advance on the surface of a peelable transfer substrate, and the filter segment is transferred onto a desired substrate.
接著,對於本發明之彩色濾光片進行說明。本發明之彩色濾光片具有至少1個紅色濾光片片段、至少1個藍色濾光片片段及至少1個綠色濾光片片段,上述至少1個綠色濾光片片段係使用本發明之彩色濾光片用著色組成物所形成。Next, the color filter of the present invention will be described. The color filter of the present invention has at least one red filter segment, at least one blue filter segment, and at least one green filter segment, and the at least one green filter segment uses the present invention. The color filter is formed using a coloring composition.
紅色濾光片片段係可以使用普通之紅色著色組成物來形成。關於紅色著色組成物,係可使用例如C. I.顏料紅7、14、41、48:1、48:2、48:3、48:4、57:1、81、81:1、81:2、81:3、81:4、122、146、168、177、178、184、185、187、200、202、208、210、246、254、255、264、270、272、279等紅色顏料。The red filter segments can be formed using a common red coloring composition. Regarding the red coloring composition, for example, CI Pigment Red 7, 14, 41, 48:1, 48:2, 48:3, 48:4, 57:1, 81, 81:1, 81:2, 81 can be used. : 3, 81: 4, 122, 146, 168, 177, 178, 184, 185, 187, 200, 202, 208, 210, 246, 254, 255, 264, 270, 272, 279, etc. red pigment.
關於紅色著色組成物,係可以並用C. I.顏料橙43、71、73等橙色顏料及/或C. I.顏料黃1、2、3、4、5、6、10、12、13、14、15、16、17、18、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、126、127、128、129、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214等黃色顏料。Regarding the red coloring composition, it is possible to use an orange pigment such as CI Pigment Orange 43, 71, 73, and/or CI Pigment Yellow 1, 2, 3, 4, 5, 6, 10, 12, 13, 14, 15, 16, 17, 18, 24, 31, 32, 34, 35, 35: 1, 36, 36: 1, 37, 37: 1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 126, 127, 128, 129, 138, 139, 147, 150, 151, 152, 153, 154, 155, 156, 161, 162, 164, 166, 167, 168, 169, 170, 171, 172, Yellow pigments of 173, 174, 175, 176, 177, 179, 180, 181, 182, 185, 187, 188, 193, 194, 198, 199, 213, 214.
另外,藍色濾光片片段係可以使用通常之藍色著色組成物來形成。關於藍色著色組成物,係可以使用C.I.顏料藍15、15:1、15:2、15:3、15:4、15:6、16、22、60、64等藍色顏料。又,關於紫色著色組成物,可以並用C.I.顏料紫1、19、23、27、29、30、32、37、40、42、50等紫色顏料。Further, the blue filter segment can be formed using a usual blue coloring composition. As the blue coloring composition, a blue pigment such as C.I. Pigment Blue 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 22, 60, 64 can be used. Further, as for the purple coloring composition, a violet pigment such as C.I. Pigment Violet 1, 19, 23, 27, 29, 30, 32, 37, 40, 42, 50 may be used in combination.
以下,根據實施例說明本發明,但本發明不限定於該等實施例。並且,在實施例和比較例中,「份」表示「重量份」。另外,Mn和Mw分別表示數量平均分子量和重量平均分子量。Hereinafter, the present invention will be described based on examples, but the present invention is not limited to the examples. Further, in the examples and comparative examples, "parts" means "parts by weight". Further, Mn and Mw represent a number average molecular weight and a weight average molecular weight, respectively.
在以下之實施例及比較例中,鹼性樹脂型分散劑之數量平均分子量(Mn)和重量平均分子量(Mw)係使用HLC-8320GPC(東梭股份有限公司製)作為裝置,使用SUPER-AW3000作為管柱,並以30mM三乙基胺和10mM LiBr之N,N-二甲基甲醯胺作為洗提液進行測定之聚苯乙烯換算之數量平均分子量(Mn)和重量平均分子量(Mw)。In the following examples and comparative examples, the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the basic resin type dispersant were HLC-8320GPC (manufactured by Tosoh Corporation) as a device, and SUPER-AW3000 was used. The number average molecular weight (Mn) and weight average molecular weight (Mw) in terms of polystyrene measured as a column and N,N-dimethylformamide as 30 mM triethylamine and 10 mM LiBr as an eluent .
鹼性樹脂型分散劑之胺價係根據ASTM D 2074之方法,將測定之總胺價(mgKOH/g)進行固形分換算而得之值。The amine valence of the basic resin type dispersant is a value obtained by solid-state conversion of the measured total amine value (mgKOH/g) according to the method of ASTM D 2074.
作為顏料載體(B)之樹脂所使用之丙烯酸樹脂之數量平均分子量(Mn)及重量平均分子量(Mw)係使用TSKge1管柱(東梭公司製),利用裝備有RI檢測器之GPC(東梭公司製、HLC-8120GPC),在展開溶劑中使用THF進行測定之聚苯乙烯換算之數量平均分子量(Mn)和重量平均分子量(Mw)。The number average molecular weight (Mn) and the weight average molecular weight (Mw) of the acrylic resin used as the resin of the pigment carrier (B) are TSKge1 column (manufactured by Tosoh Corporation), and GPC equipped with an RI detector (Dongsuo) Co., Ltd., HLC-8120GPC), a polystyrene-equivalent number average molecular weight (Mn) and a weight average molecular weight (Mw) measured by using THF in a developing solvent.
作為顏料載體(B)之樹脂所使用之丙烯酸樹脂之酸價係根據JIS K 0070之電位差滴定法,將測定之酸價(mgKOH/g)進行固形分換算而得之值。The acid value of the acrylic resin used as the resin of the pigment carrier (B) is a value obtained by solid-state conversion of the measured acid value (mgKOH/g) according to the potential difference titration method of JIS K 0070.
對於含有上述鹼性樹脂型分散劑(a)作為必須成分之綠色著色組成物,利用實施例(實施例I系列)和比較例(比較例I系列)進行說明。The green coloring composition containing the above-mentioned basic resin type dispersing agent (a) as an essential component will be described using the examples (Example I series) and the comparative examples (Comparative Example I series).
首先,對於在實施例I系列和比較例I系列中所使用之樹脂型分散劑、其溶液、市售樹脂型分散劑溶液、丙烯酸樹脂及其溶液進行說明。First, the resin type dispersant used in the Example I series and the comparative example I series, a solution thereof, a commercially available resin type dispersant solution, an acrylic resin, and a solution thereof will be described.
在具有溫度計、攪拌機、蒸餾管和冷卻器之四口分離式燒瓶中,加入甲基乙基酮70份、丙烯酸正丁酯76.0份、鷹爪豆鹼2.8份、和溴異丁酸乙酯1.9份,在氮氣氣流下升溫至40℃。添加氯化亞銅1.1份,升溫至75℃開始聚合。3小時聚合後,對聚合溶液進行採樣,由聚合之固形分確認聚合產率為95%以上,添加甲基丙烯酸N,N-二甲胺基乙酯24.0份和MEK 30.0份,進一步進行聚合。由2小時後之聚合溶液之固形分確認聚合產率為97%以上,冷卻至室溫中止聚合。將得到之樹脂溶液100份用甲基乙基酮100份進行稀釋,添加陽離子交換樹脂「Diaion PK228LH(三菱化學(股)製)」60份,並在室溫下攪拌1小時,進一步添加水滑石(Kyoward 500SN:協和化學工業(股)製)10份作為中和劑,進行30分鐘之攪拌。利用過濾除去陽離子交換樹脂和吸附劑,由此除去聚合觸媒之殘渣。進一步將樹脂溶液濃縮,取代為乙二醇單甲基醚乙酸酯,得到不揮發成分為40重量%之樹脂型分散劑I-1(Mn=10200、Mw=12200、胺價86mgK0H/g)之溶液。In a four-necked flask equipped with a thermometer, a stirrer, a distillation tube and a cooler, 70 parts of methyl ethyl ketone, 76.0 parts of n-butyl acrylate, 2.8 parts of oleolin, and ethyl bromoisobutyrate 1.9 were added. The temperature was raised to 40 ° C under a nitrogen gas stream. 1.1 parts of cuprous chloride was added, and the temperature was raised to 75 ° C to start polymerization. After the polymerization for 3 hours, the polymerization solution was sampled, and the polymerization yield was confirmed to be 95% or more from the solid content of the polymerization, and 24.0 parts of N,N-dimethylaminoethyl methacrylate and 30.0 parts of MEK were added, and further polymerization was carried out. From the solid content of the polymerization solution after 2 hours, the polymerization yield was confirmed to be 97% or more, and the polymerization was stopped by cooling to room temperature. 100 parts of the obtained resin solution was diluted with 100 parts of methyl ethyl ketone, and 60 parts of a cation exchange resin "Diaion PK228LH (manufactured by Mitsubishi Chemical Corporation)" was added thereto, and the mixture was stirred at room temperature for 1 hour to further add hydrotalcite. (Kyoward 500SN: manufactured by Kyowa Chemical Industry Co., Ltd.) 10 parts were used as a neutralizing agent and stirred for 30 minutes. The cation exchange resin and the adsorbent are removed by filtration, thereby removing the residue of the polymerization catalyst. Further, the resin solution was concentrated and replaced with ethylene glycol monomethyl ether acetate to obtain a resin type dispersant I-1 having a nonvolatile content of 40% by weight (Mn=10200, Mw=12200, amine price: 86 mgK0H/g). Solution.
用與上述合成例I-1同樣之方法加入甲基乙基酮70份、丙烯酸正丁酯75.0份、甲基丙烯酸甲酯10.0份、鷹爪豆鹼2.3份、和溴異丁酸乙酯1.6份,並添加氯化亞銅0.9份開始聚合。3小時聚合後,添加甲基丙烯酸N,N-二甲胺基乙酯15.0份和MEK 30.0份,進一步進行聚合2小時。之後,進行與上述合成例I-1同樣之將聚合觸媒之殘渣除去之操作,得到不揮發成分為40重量%之樹脂型分散劑I-2(Mn=11900、Mw=13200、胺價54mgKOH/g)之溶液。70 parts of methyl ethyl ketone, 75.0 parts of n-butyl acrylate, 10.0 parts of methyl methacrylate, 2.3 parts of oleolin, and ethyl bromoisobutyrate 1.6 were added in the same manner as in the above Synthesis Example I-1. The mixture was added with 0.9 parts of cuprous chloride to start polymerization. After 3 hours of polymerization, 15.0 parts of N,N-dimethylaminoethyl methacrylate and 30.0 parts of MEK were added, and polymerization was further carried out for 2 hours. Thereafter, the residue of the polymerization catalyst was removed in the same manner as in the above-mentioned Synthesis Example I-1, and a resin-type dispersant I-2 (Mn=11900, Mw=13200, amine price 54 mgKOH) having a nonvolatile content of 40% by weight was obtained. /g) solution.
用與上述合成例I-1同樣之方法加入甲基乙基酮70份、丙烯酸乙酯45.0份、甲基丙烯酸甲酯43.0份、鷹爪豆鹼3.3份、和溴異丁酸乙酯2.8份,並添加氯化亞銅1.4份開始聚合。3小時聚合後,添加甲基丙烯酸-N,N-二甲胺基乙酯12.0份和MEK 30.0份,進一步進行聚合2小時。之後,進行與上述合成例I-1同樣之將聚合觸媒之殘渣除去之操作,得到不揮發成分為40重量%之樹脂型分散劑I-3(Mn=7000、Mw=8500、胺價43mgKOH/g)之溶液。70 parts of methyl ethyl ketone, 45.0 parts of ethyl acrylate, 43.0 parts of methyl methacrylate, 3.3 parts of oleolin, and 2.8 parts of ethyl bromoisobutyrate were added in the same manner as in the above Synthesis Example I-1. And adding 1.4 parts of cuprous chloride to start polymerization. After 3 hours of polymerization, 12.0 parts of N,N-dimethylaminoethyl methacrylate and 30.0 parts of MEK were added, and polymerization was further carried out for 2 hours. Thereafter, the residue of the polymerization catalyst was removed in the same manner as in the above-mentioned Synthesis Example I-1, and a resin-type dispersant I-3 having a nonvolatile content of 40% by weight (Mn = 7000, Mw = 8,500, and an amine price of 43 mgKOH) was obtained. /g) solution.
用與上述合成例I-1同樣之方法加入甲基乙基酮70份、丙烯酸正丁酯71.0份、鷹爪豆鹼2.8份、和溴異丁酸乙酯1.9份,並添加氯化亞銅1.4份開始聚合。3小時聚合後,添加甲基丙烯酸-N,N-二甲胺基乙酯29.0份和MEK 30.0份,進一步進行聚合2小時。之後,進行與上述合成例I-1同樣之將聚合觸媒之殘渣除去之操作,得到不揮發成分為40重量%之樹脂型分散劑I-4(Mn=10000、Mw=12000、胺價105mgKOH/g)之溶液。70 parts of methyl ethyl ketone, 71.0 parts of n-butyl acrylate, 2.8 parts of oleolin, and 1.9 parts of ethyl bromoisobutyrate were added in the same manner as in the above Synthesis Example I-1, and cuprous chloride was added thereto. 1.4 parts of the polymerization started. After 3 hours of polymerization, 29.0 parts of N,N-dimethylaminoethyl methacrylate and 30.0 parts of MEK were added, and polymerization was further carried out for 2 hours. Thereafter, the residue of the polymerization catalyst was removed in the same manner as in the above-mentioned Synthesis Example I-1, and a resin type dispersant I-4 having a nonvolatile content of 40% by weight (Mn = 10000, Mw = 12,000, and an amine price of 105 mgKOH) was obtained. /g) solution.
用與上述合成例I-1同樣之方法加入甲基乙基酮70份、丙烯酸正丁酯66.0份、鷹爪豆鹼2.8份、和溴異丁酸乙酯1.9份,並添加氯化亞銅1.4份開始聚合。3小時聚合後,添加甲基丙烯酸-N,N-二甲胺基乙酯34.0份和MEK 30.0份,進一步進行聚合2小時。之後,進行與上述合成例I-1同樣之將聚合觸媒之殘渣除去之操作,得到不揮發成分為40重量%之樹脂型分散劑I-5(Mn=9800、Mw=12000、胺價121mgKOH/g)之溶液。70 parts of methyl ethyl ketone, 66.0 parts of n-butyl acrylate, 2.8 parts of oleolin, and 1.9 parts of ethyl bromoisobutyrate were added in the same manner as in the above Synthesis Example I-1, and cuprous chloride was added thereto. 1.4 parts of the polymerization started. After 3 hours of polymerization, 34.0 parts of N,N-dimethylaminoethyl methacrylate and 30.0 parts of MEK were added, and polymerization was further carried out for 2 hours. Thereafter, the residue of the polymerization catalyst was removed in the same manner as in the above-mentioned Synthesis Example I-1, and a resin-type dispersant I-5 having a nonvolatile content of 40% by weight (Mn = 9800, Mw = 12,000, and an amine price of 121 mgKOH) was obtained. /g) solution.
將作為市售樹脂型分散劑之BYK公司製BYK-161、163、164、167、174、184、2000、2050;日本Lubrizol公司製S0LSPERSE-34750、56000;Ciba Japan K. K公司製EFKA4330、4046、4060、4080係分別對於不揮發成分未滿40%者,藉由減壓乾燥使不揮發成分為60%以上,然後使用乙二醇單甲基醚乙酸酯調整成不揮發成分為40重量%之溶液,作為市售樹脂型分散劑之溶液來使用。BYK-161, 163, 164, 167, 174, 184, 2000, 2050 manufactured by BYK Co., Ltd. as a commercially available resin type dispersant; S0LSPERSE-34750 and 56000 manufactured by Lubrizol Co., Ltd.; EFKA4330, 4046 manufactured by Ciba Japan K.K. 4060, 4080 are not more than 40% of non-volatile components, and the non-volatile content is 60% or more by drying under reduced pressure, and then adjusted to a non-volatile content of 40% by using ethylene glycol monomethyl ether acetate. The % solution was used as a solution of a commercially available resin type dispersant.
在反應容器中加入環己酮800份,一邊向容器中注入氮氣一邊加熱至100℃,在相同溫度下,用1小時滴加苯乙烯80.0份、甲基丙烯酸40.0份、甲基丙烯酸N,N-甲酯85.0份、甲基丙烯酸正丁酯95.0份及偶氮雙異丁腈10.0份之混合物,進行聚合反應。800 parts of cyclohexanone was added to the reaction vessel, and while heating to 100 ° C while injecting nitrogen into the vessel, 80.0 parts of styrene, 40.0 parts of methacrylic acid, and N, N methacrylate were added dropwise at the same temperature for 1 hour. A polymerization reaction was carried out by mixing a mixture of 85.0 parts of a methyl ester, 95.0 parts of n-butyl methacrylate and 10.0 parts of azobisisobutyronitrile.
滴加後,進一步在100℃下進行反應3小時後,添加用環己酮50份溶解偶氮雙異丁腈2.0份而成之溶液,繼續在100℃下反應1小時,得到重量平均分子量約為30000、酸價為87mgKOH/g之丙烯酸樹脂I-A之環己酮溶液。After the dropwise addition, the reaction was further carried out at 100 ° C for 3 hours, and then a solution obtained by dissolving 2.0 parts of azobisisobutyronitrile with 50 parts of cyclohexanone was added, and the reaction was continued at 100 ° C for 1 hour to obtain a weight average molecular weight. It is a cyclohexanone solution of 30,000 acrylic acid resin IA having an acid value of 87 mgKOH/g.
冷卻至室溫後,採樣約2g之樹脂溶液,在180℃下進行20分鐘之加熱乾燥,測定不揮發成分,在先前合成之樹脂溶液中添加乙二醇單甲基醚乙酸酯以使不揮發成分為20重量%般而製造丙烯酸樹脂I-A之溶液。After cooling to room temperature, about 2 g of the resin solution was sampled, and dried by heating at 180 ° C for 20 minutes to measure non-volatile components, and ethylene glycol monomethyl ether acetate was added to the previously synthesized resin solution so as not to A solution in which an acrylic resin IA was produced in a volatile component of 20% by weight.
使用如下表2所示之單體組成、起始劑量(偶氮雙異丁腈量),與上述丙烯酸樹脂I-A之合成方法同樣來進行丙烯酸樹脂I-B~I-P之合成,並調製其溶液。另外,所合成之樹脂之酸價、重量平均分子量示於表2。The polymerization of the acrylic resin I-B to I-P was carried out in the same manner as in the above-described synthesis method of the acrylic resin I-A using the monomer composition and the starting amount (amount of azobisisobutyronitrile) shown in Table 2 below, and the solution was prepared. Further, the acid value and weight average molecular weight of the synthesized resin are shown in Table 2.
苯乙烯(重量份)Styrene (parts by weight)
MA:甲基丙烯酸(重量份)MA: methacrylic acid (parts by weight)
MMA:甲基丙烯酸甲酯(重量份)MMA: methyl methacrylate (parts by weight)
nBMA:甲基丙烯酸正丁酯(重量份)nBMA: n-butyl methacrylate (parts by weight)
AIBN:偶氮雙異丁腈(重量份)AIBN: azobisisobutyronitrile (parts by weight)
酸價(mgKOH/g)Acid value (mgKOH/g)
分子量:重量平均分子量Molecular weight: weight average molecular weight
(F)式:Y>-750X+51000(F): Y>-750X+51000
(G)式:Y>940X-79000(G): Y>940X-79000
(H)式:Y>8000(H): Y>8000
X:樹脂之酸價(mgKOH/g)X: acid value of resin (mgKOH/g)
Y:樹脂之重量平均分子量Y: weight average molecular weight of the resin
將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)11.0份、依據上述樹脂分散型分散劑之溶液之調整方法所調整之SOLSPERSE-56000溶液2.5份、上述丙烯酸樹脂I-A之溶液40.0份及乙二醇單甲基醚乙酸酯46.5份之混合物予以均勻攪拌混合後,使用直徑為0.5mm之氧化鋯珠粒,在EIGER MILL(EIGER JAPAN公司製「Mini Model M-250 MKII」)中分散5小時後,用5.0μm之過濾器進行過濾,以製備綠色顏料分散體。11.0 parts of a zinc halide phthalocyanine green pigment (CI Pigment Green 58), 2.5 parts of a SOLSPERSE-56000 solution adjusted according to a method for adjusting a solution of the above-mentioned resin dispersion type dispersant, 40.0 parts of a solution of the above acrylic resin IA, and ethylene glycol A mixture of 46.5 parts of monomethyl ether acetate was uniformly stirred and mixed, and then dispersed in EIGER MILL ("Mini Model M-250 MKII" manufactured by EIGER JAPAN Co., Ltd.) for 5 hours using zirconia beads having a diameter of 0.5 mm. It was filtered with a 5.0 μm filter to prepare a green pigment dispersion.
接著,進行攪拌混合,以使上述綠色顏料分散體60.0份、上述丙烯酸樹脂I-A之溶液11.0份、三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2份、光聚合起始劑(Ciba Japan K.K公司製「Irgacure-907」)1.2份、增感劑(保土谷化學公司製「EAB-F」)0.4份和乙二醇單甲基醚乙酸酯23.2份之混合物變得均勻,然後,用1.0μm之過濾器進行過濾,得到鹼顯影型綠色抗蝕劑材料I-1。Then, the mixture was stirred and mixed to obtain 60.0 parts of the green pigment dispersion, 11.0 parts of the solution of the acrylic resin IA, and 4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT" manufactured by Shin-Nakamura Chemical Co., Ltd.), and photopolymerization. 1.2 parts of a starter ("Irgacure-907" manufactured by Ciba Japan KK Co., Ltd.), a mixture of 0.4 parts of a sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.) and 23.2 parts of ethylene glycol monomethyl ether acetate After it became uniform, it was filtered with a 1.0 μm filter to obtain an alkali-developable green resist material I-1.
使用如表3所示之上述樹脂型分散劑之溶液、上述色素衍生物、和上述丙烯酸樹脂之溶液,與實施例I-1中所示之方法同樣來得到鹼顯影型抗蝕劑材料I-2~I-24。又,表4示出樹脂型分散劑之類型(嵌段型或非嵌段型之任一者)。The alkali-developing resist material I- was obtained in the same manner as in the method shown in Example I-1 using the solution of the above-mentioned resin type dispersant shown in Table 3, the above-mentioned dye derivative, and the above-mentioned acrylic resin solution. 2~I-24. Further, Table 4 shows the type of the resin type dispersant (either a block type or a non-block type).
將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)10.0份、SOLSPERSE-56000之樹脂溶液(不揮發成分為40重量%)2.5份、下述式I-9:10.0 parts of a zinc halide phthalocyanine green pigment (C.I. Pigment Green 58), a resin solution of SOLSPERSE-56000 (40% by weight of a nonvolatile component), 2.5 parts, and the following formula I-9:
所示之具有鹼性官能基之色素衍生物1.0份、上述丙烯酸樹脂I-A之溶液40.0份及乙二醇單甲基醚乙酸酯46.5份之混合物進行均勻攪拌混合後,使用直徑為0.5mm之氧化鋯珠粒,在EIGER MILL(EIGER JAPAN公司製「Mini Model M-250 MKII」)中分散5小時後,用5.0μm之過濾器進行過濾,以製備綠色顏料分散體。A mixture of 1.0 part of the pigment derivative having a basic functional group, 40.0 parts of the solution of the above acrylic resin IA, and 46.5 parts of ethylene glycol monomethyl ether acetate was uniformly stirred and mixed, and then a diameter of 0.5 mm was used. The zirconia beads were dispersed in an EIGER MILL ("Mini Model M-250 MKII" manufactured by EIGER JAPAN Co., Ltd.) for 5 hours, and then filtered with a 5.0 μm filter to prepare a green pigment dispersion.
接著,進行攪拌混合,以使上述綠色顏料分散體60.0份、上述丙烯酸樹脂I-A之溶液11.0份、三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2份、光聚合起始劑(Ciba Japan K.K公司製「Irgacure-907」)1.2份、增感劑(保土谷化學公司製「EAB-F」)0.4份及乙二醇單甲基醚乙酸酯23.2份之混合物變得均勻,然後,用1.0μm之過濾器進行過濾,得到鹼顯影型綠色抗蝕劑材料I-25。Then, the mixture was stirred and mixed to obtain 60.0 parts of the green pigment dispersion, 11.0 parts of the solution of the acrylic resin IA, and 4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT" manufactured by Shin-Nakamura Chemical Co., Ltd.), and photopolymerization. 1.2 parts of a starter ("Irgacure-907" manufactured by Ciba Japan KK Co., Ltd.), a mixture of 0.4 parts of a sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.) and 23.2 parts of ethylene glycol monomethyl ether acetate After it became uniform, it was filtered with a 1.0 μm filter to obtain an alkali-developable green resist material I-25.
使用如表5所示之上述樹脂型分散劑之溶液、上述色素衍生物及上述丙烯酸樹脂之溶液,與實施例I-25中所示之方法同樣來得到鹼顯影型抗蝕劑材料I-26~I-48。The alkali-developing resist material I-26 was obtained in the same manner as in the method shown in Example I-25 using the solution of the above-mentioned resin type dispersant shown in Table 5, the above-mentioned dye derivative and the above-mentioned acrylic resin solution. ~I-48.
將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)10.0份、SOLSPERSE-56000溶液(不揮發成分為40重量%)2.5份、下述式I-10:10.0 parts of a zinc halide phthalocyanine green pigment (C.I. Pigment Green 58), 2.5 parts of a SOLSPERSE-56000 solution (40% by weight of a nonvolatile component), and the following Formula I-10:
所示之具備具有固定部(anchor部)為苯并咪唑酮之鹼性官能基之三環骨架之色素衍生物1.0份、上述丙烯酸樹脂I-A之溶液40.0份及乙二醇單甲基醚乙酸酯46.5份之混合物均勻地進行攪拌混合後,使用直徑為0.5mm之氧化鋯珠粒,在EIGER MILL(EIGER JAPAN公司製「Mini Model M-250 MKII」)中分散5小時後,用5.0μm之過濾器進行過濾,以製備綠色顏料分散體。The three basic functional groups having a fixed portion (anchor portion) of benzimidazolone are shown. 1.0 part of the pigment derivative of the ring skeleton, 40.0 parts of the solution of the above acrylic resin IA, and 46.5 parts of ethylene glycol monomethyl ether acetate were uniformly stirred and mixed, and then zirconia beads having a diameter of 0.5 mm were used. After dispersing for 5 hours in EIGER MILL ("Mini Model M-250 MKII" manufactured by EIGER JAPAN Co., Ltd.), it was filtered with a 5.0 μm filter to prepare a green pigment dispersion.
接著,進行攪拌混合,以使上述綠色顏料分散體60.0份、上述丙烯酸樹脂I-A之溶液11.0份、三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2份、光聚合起始劑(Ciba Japan K.K公司製「Irgacure-907」)1.2份、增感劑(保土谷化學公司製「EAB-F」)0.4份及乙二醇單甲基醚乙酸酯23.2份之混合物變得均勻,然後用1.0μm之過濾器過濾,得到鹼顯影型綠色抗蝕劑材料I-49。Then, the mixture was stirred and mixed to obtain 60.0 parts of the green pigment dispersion, 11.0 parts of the solution of the acrylic resin IA, and 4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT" manufactured by Shin-Nakamura Chemical Co., Ltd.), and photopolymerization. 1.2 parts of a starter ("Irgacure-907" manufactured by Ciba Japan KK Co., Ltd.), a mixture of 0.4 parts of a sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.) and 23.2 parts of ethylene glycol monomethyl ether acetate It became uniform and then filtered with a 1.0 μm filter to obtain an alkali-developable green resist material I-49.
如表6所示,使用上述樹脂型分散劑之溶液、上述色素衍生物和上述丙烯酸樹脂之溶液,與實施例I-49中所示之方法同樣來得到鹼顯影型抗蝕劑材料I-50~I-72。As shown in Table 6, the alkali-developing resist material I-50 was obtained in the same manner as in the method shown in Example I-49, using the solution of the above-mentioned resin type dispersant, the above-mentioned dye derivative, and the above-mentioned acrylic resin solution. ~I-72.
除了使用表7所示之分散劑之溶液(不揮發成分為40重量%)代替實施例I-1中所使用之SOLSPERSE-56000溶液以外,其他與實施例I-1相同來得到鹼顯影型抗蝕劑材料I-73~I-87。The alkali-developing type was obtained in the same manner as in Example I-1 except that the solution of the dispersing agent shown in Table 7 (40% by weight of the nonvolatile component) was used instead of the SOLSPERSE-56000 solution used in Example I-1. Etch material I-73~I-87.
除了使用鹵化銅酞菁綠色顏料(C.I.顏料綠36)代替鹵化鋅酞菁綠色顏料(C.I.顏料綠58)以外,其他與實施例I-3同樣來得到鹼顯影型抗蝕劑材料I-88。An alkali-developing resist material I-88 was obtained in the same manner as in Example I-3 except that a copper halide phthalocyanine green pigment (C.I. Pigment Green 36) was used instead of the zinc halide phthalocyanine green pigment (C.I. Pigment Green 58).
使用得到之鹼顯影型抗蝕劑材料I-1~I-88,以下述之方法,為了評價流動性而測定黏度特性,為了進行明亮度和對比率(CR)之評價而測定明亮度和對比率,為了評價穩定性而測定經時對比率變化率和經時黏度增加率。Using the obtained alkali-developing resist materials I-1 to I-88, viscosity characteristics were measured in order to evaluate fluidity by the following method, and brightness and contrast were measured for evaluation of brightness and contrast ratio (CR). The ratio, in order to evaluate the stability, measures the rate of change over time and the rate of increase in viscosity over time.
所得鹼顯影型抗蝕劑材料之黏度使用E型黏度計(東機產業公司製「ELD型黏度計」),測定旋轉數為20rpm時之黏度。進一步求取旋轉數為6rpm和60rpm時之黏度之比值(稱為觸變指數,值越大,觸變性越高),進行觸變性之評價。The viscosity of the obtained alkali-developing resist material was measured using an E-type viscometer ("ELD-type viscometer" manufactured by Toki Sangyo Co., Ltd.), and the viscosity at a rotation number of 20 rpm was measured. Further, the ratio of the viscosity at the rotation number of 6 rpm to 60 rpm (referred to as the thixotropic index, the larger the value, the higher the thixotropy) was obtained, and the thixotropy was evaluated.
使用E型黏度計(東機產業公司製「ELD型黏度計」),在25℃、旋轉數為20rpm之條件下,測定將所得鹼顯影型抗蝕劑材料調製後第二天之初始黏度和在40℃下放置1週而進行經時促進之經時黏度。將這樣測定之初始黏度和經時黏度代入下式,測定經時黏度增加率。The initial viscosity of the obtained alkali-developing resist material after the preparation of the alkali-developing resist material was measured at 25 ° C and a rotation number of 20 rpm using an E-type viscometer ("ELD-type viscometer" manufactured by Toki Sangyo Co., Ltd.). The time-dependent viscosity with time promotion was carried out by leaving at 40 ° C for 1 week. The initial viscosity and the time-dependent viscosity thus determined were substituted into the following formula, and the rate of increase in viscosity over time was measured.
[經時黏度增加率]=(經時黏度/初始黏度)×100[Change in viscosity over time] = (temporal viscosity / initial viscosity) × 100
將所得鹼顯影型抗蝕劑材料利用旋塗器,改變旋轉數,並以乾燥膜厚在CIE色度體系中之色度y為0.62、0.6、0.58之方式來製造3片塗佈基板。塗佈後,用熱風烘箱在80℃下乾燥30分鐘,然後,分別測定膜厚,由3個數據利用線性相關法求出色度y為0.6時之明亮度。色度係使用顯微分光光度計(Olympus光學公司製「OSP-SP100」)進行測定。The obtained alkali-developing resist material was changed by the spin coater to change the number of rotations, and three coated substrates were produced in such a manner that the dryness of the film thickness in the CIE chromaticity system was 0.62, 0.6, and 0.58. After coating, the film was dried at 80 ° C for 30 minutes in a hot air oven, and then the film thickness was measured, and the brightness of the chromaticity y was 0.6 by a linear correlation method from three data. The chromaticity was measured using a microscopic spectrophotometer ("OSP-SP100" manufactured by Olympus Optics Co., Ltd.).
利用在明亮度測定中使用過之基板,由3個數據以線性相關法求出色度y為0.6時之對比率。色度係使用顯微分光光度計(Olympus光學公司製「OSP-SP100」)進行測定。Using the substrate used for the brightness measurement, the contrast ratio when the chromaticity y was 0.6 was obtained from the three data by a linear correlation method. The chromaticity was measured using a microscopic spectrophotometer ("OSP-SP100" manufactured by Olympus Optics Co., Ltd.).
對於塗膜之對比率之測定裝置和數值之算出方法,使用下述圖1進行說明。The apparatus for measuring the contrast ratio of the coating film and the method for calculating the numerical value will be described with reference to Fig. 1 below.
從液晶顯示器用背光單元(7)發出之光通過偏光板(6)而發生偏光,通過塗佈在玻璃基板(5)上之著色組成物之乾燥塗膜(4),到達偏光板(3)。如果偏光板(6)與偏光板(3)之偏光面平行,則光穿透偏光板(3),但當偏光面垂直時,光被偏光板(3)遮蔽。然而,如果在由偏光板(6)導致偏光之光通過著色組成物之乾燥塗膜(4)時,發生由顏料粒子引起之散射等,並在偏光面之一部分產生偏差,則在偏光板平行時穿透偏光板(3)之光量減少,在偏光板垂直時,一部分光穿透偏光板(3)。測定該穿透光作為偏光板上之明亮度,算出偏光板平行時之明亮度與垂直時之明亮度之比例(對比率)。The light emitted from the backlight unit (7) for the liquid crystal display is polarized by the polarizing plate (6), and passes through the dried coating film (4) of the colored composition coated on the glass substrate (5) to reach the polarizing plate (3). . If the polarizing plate (6) is parallel to the polarizing surface of the polarizing plate (3), the light penetrates the polarizing plate (3), but when the polarizing surface is perpendicular, the light is shielded by the polarizing plate (3). However, if the polarized light caused by the polarizing plate (6) passes through the dried coating film (4) of the colored composition, scattering or the like caused by the pigment particles occurs, and a deviation occurs in one of the polarizing surfaces, the polarizing plate is parallel. When the amount of light passing through the polarizing plate (3) is reduced, a part of the light penetrates the polarizing plate (3) when the polarizing plate is vertical. The transmitted light was measured as the brightness on the polarizing plate, and the ratio of the brightness of the polarizing plate in parallel and the brightness in the vertical direction (contrast ratio) was calculated.
(對比率)=(平行時之明亮度)/(垂直時之明亮度)(contrast ratio) = (brightness in parallel) / (brightness in vertical)
因此,如果發生由著色組成物之乾燥塗膜(4)之顏料導致之散射,則平行時之明亮度降低,且垂直時之明亮度增加,因此對比率變低。Therefore, if scattering due to the pigment of the dried coating film (4) of the colored composition occurs, the brightness in parallel decreases, and the brightness in the vertical direction increases, so the contrast ratio becomes low.
並且,亮度計(1)係使用色彩亮度計(Topcon公司製「BM-5A」),偏光板使用偏光板(日東電工公司製「NPF-G1220DUN」)。並且,測定時為了遮蔽不需要之光,故放置有在測定部分打開邊長為1cm之四方孔之黑色遮罩(2)。Further, a luminance meter (1) is a color luminance meter ("BM-5A" manufactured by Topcon Corporation), and a polarizing plate ("NPF-G1220DUN" manufactured by Nitto Denko Corporation) is used as the polarizing plate. Further, in order to shield the unnecessary light during the measurement, a black mask (2) having a square hole having a side length of 1 cm in the measurement portion was placed.
將所得鹼顯影型抗蝕劑材料在40℃下靜置七天,由下式求出相對於初始CR(對比率)之經過七天靜置後之CR(對比率)之變化率。The obtained alkali-developing resist material was allowed to stand at 40 ° C for seven days, and the rate of change of CR (contrast ratio) after standing for seven days with respect to the initial CR (contrast ratio) was determined by the following formula.
經時CR變化率=(經過七天靜置後之CR)/(初始CR)Time-dependent CR rate of change = (CR after seven days of standing) / (initial CR)
如果該經時對比率之變化率為90%以上,則可達到實用水準。較佳為95%以上。當超出該範圍時,則保存穩定性差,不能成為彩色濾光片用綠色著色組成物。If the rate of change over time is 90% or more, the practical level can be achieved. It is preferably 95% or more. When it exceeds this range, the storage stability is poor and it cannot become a green coloring composition for a color filter.
如上述得到之抗蝕劑之觸變指數、黏度、經時黏度增加率、對比率(CR)、對比率(CR)之經時比變化率、明亮度之結果示於表8~11。The results of the thixotropic index, viscosity, time-dependent viscosity increase rate, contrast ratio (CR), contrast ratio (CR) change ratio, and brightness of the resist obtained as described above are shown in Tables 8 to 11.
如實施例I系列所示,當使用胺價為35~100mgKOH/g之鹼性樹脂型分散劑時,可以得到流動性良好,經時保存穩定性優異,且實現了高明亮度、高對比率之綠色著色組成物。As shown in the Example I series, when an alkaline resin type dispersant having an amine price of 35 to 100 mgKOH/g is used, fluidity is good, storage stability is excellent over time, and high brightness and high contrast ratio are achieved. Green coloring composition.
當上述樹脂型分散劑為包含鹼性共聚嵌段(a1)和顏料載體親和性共聚嵌段(a2)之嵌段共聚物樹脂時,可以進一步形成高對比率。When the above-mentioned resin type dispersant is a block copolymer resin comprising a basic copolymer block (a1) and a pigment carrier affinity copolymer block (a2), a high contrast ratio can be further formed.
此外,當將具有鹼性官能基之色素衍生物與上述樹脂型分散劑並用時,初始對比率變高,黏度特性、經時穩定性也大致良好。而且,當進一步與下述樹脂並用時,可以得到最優良之綠色著色組成物,上述樹脂係在將X作為酸價、Y作為平均分子量時,以(F)Y>-750X+51000且(G)Y>940X-79000且(H)Y>8000之範圍表示之樹脂。Further, when a dye derivative having a basic functional group is used in combination with the above-described resin type dispersant, the initial contrast ratio is increased, and the viscosity characteristics and stability over time are also substantially good. Further, when further used in combination with the following resin, the most excellent green coloring composition can be obtained, and when the X is used as the acid value and Y is the average molecular weight, (F) Y > -750X + 51000 and (G) Y >940X-79000 and the resin represented by the range of (H)Y>8000.
相對於此,在比較例I-1~I-15中,形成流動性、保存穩定性均差,且對比率低之綠色著色組成物。又,在比較例I-16中,由於使用了鹵化銅酞菁綠,所以形成明亮度差之綠色著色組成物。On the other hand, in Comparative Examples I-1 to I-15, a green coloring composition having poor fluidity and storage stability and a low contrast ratio was formed. Further, in Comparative Example I-16, since a copper halide phthalocyanine green was used, a green coloring composition having poor brightness was formed.
接著,對於含有上述色素衍生物(b)作為必須成分之綠色著色組成物,利用實施例(實施例II系列)和比較例(比較例II系列)進行說明。Next, the green coloring composition containing the above-described dye derivative (b) as an essential component will be described using the examples (Example II series) and the comparative examples (Comparative Example II series).
首先,對於在實施例II系列和比較例II系列中使用之丙烯酸樹脂溶液進行說明。First, the acrylic resin solution used in the Example II series and the Comparative Example II series will be described.
在反應容器中加入環己酮800份,一邊向容器中注入氮氣一邊加熱至100℃,在相同溫度下,用1小時滴加苯乙烯80.0份、甲基丙烯酸40.0份、甲基丙烯酸甲酯85.0份、甲基丙烯酸正丁酯95.0份及偶氮雙異丁腈2.0份之混合物,進行聚合反應。800 parts of cyclohexanone was added to the reaction vessel, and while heating to 100 ° C while injecting nitrogen into the vessel, 80.0 parts of styrene, 40.0 parts of methacrylic acid, and methyl methacrylate 85.0 were added dropwise at the same temperature for 1 hour. A mixture of 95.0 parts of n-butyl methacrylate and 2.0 parts of azobisisobutyronitrile was subjected to a polymerization reaction.
滴加後,進一步在100℃下反應3小時後,添加用環己酮50份溶解偶氮雙異丁腈2.0份而成之溶液,進一步在100℃繼續反應1小時,得到重量平均分子量約為30000、酸價為87mgKOH/g之丙烯酸樹脂II-A之環己酮溶液。After the dropwise addition, the mixture was further reacted at 100 ° C for 3 hours, and then a solution obtained by dissolving 2.0 parts of azobisisobutyronitrile with 50 parts of cyclohexanone was added, and the reaction was further continued at 100 ° C for 1 hour to obtain a weight average molecular weight of about 30000, a cyclohexanone solution of an acrylic resin II-A having an acid value of 87 mgKOH/g.
冷卻至室溫後,採樣約2g之樹脂溶液,在180℃下進行20分鐘之加熱乾燥,測定不揮發成分,在先前合成之樹脂溶液中添加乙二醇單甲基醚乙酸酯以使不揮發成分為20重量%,調製丙烯酸樹脂II-A之溶液。After cooling to room temperature, about 2 g of the resin solution was sampled, and dried by heating at 180 ° C for 20 minutes to measure non-volatile components, and ethylene glycol monomethyl ether acetate was added to the previously synthesized resin solution so as not to The volatile component was 20% by weight, and a solution of the acrylic resin II-A was prepared.
使用如下表12所示之單體組成、起始劑量(偶氮雙異丁腈量),與上述丙烯酸樹脂II-A之合成方法同樣來進行丙烯酸樹脂II-B~II-P之合成,並調製其溶液。另外,所合成之樹脂之酸價、重量平均分子量示於表12。The synthesis of the acrylic resin II-B~II-P was carried out in the same manner as the above-mentioned synthesis method of the acrylic resin II-A, using the monomer composition and the starting dose (amount of azobisisobutyronitrile) shown in Table 12 below, and Prepare its solution. Further, the acid value and weight average molecular weight of the synthesized resin are shown in Table 12.
苯乙烯(重量份)Styrene (parts by weight)
MA:甲基丙烯酸(重量份)MA: methacrylic acid (parts by weight)
MMA:甲基丙烯酸甲酯(重量份)MMA: methyl methacrylate (parts by weight)
nBMA:甲基丙烯酸正丁酯(重量份)nBMA: n-butyl methacrylate (parts by weight)
AIBN:偶氮雙異丁腈(重量份)AIBN: azobisisobutyronitrile (parts by weight)
酸價(mgKOH/g)Acid value (mgKOH/g)
分子量:重量平均分子量Molecular weight: weight average molecular weight
(F)式:Y>-750X+51000(F): Y>-750X+51000
(G)式:Y>940X-79000(G): Y>940X-79000
(H)式:Y>8000(H): Y>8000
X:樹脂之酸價(mgKOH/g)X: acid value of resin (mgKOH/g)
Y:樹脂之重量平均分子量Y: weight average molecular weight of the resin
將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)11.0份、下述式II-9:11.0 parts of a zinc halide phthalocyanine green pigment (C.I. Pigment Green 58), and the following formula II-9:
所示之具備具有固定部為苯并咪唑酮之鹼性取代基之三環骨架之色素衍生物1.0份、丙烯酸樹脂II-A之溶液40.0份、和乙二醇單甲基醚乙酸酯48.0份之混合物均勻地進行攪拌混合後,使用直徑為0.5mm之氧化鋯珠粒,在EIGERMILL(EIGER JAPAN公司製「Mini Model M-250 MKII」)中分散5小時後,用5.0μm之過濾器進行過濾以製備綠色顏料分散體。Shown with the basic substituent having a fixed moiety benzimidazolone A mixture of 1.0 part of a pigment derivative of a ring skeleton, 40.0 parts of a solution of an acrylic resin II-A, and 48.0 parts of ethylene glycol monomethyl ether acetate was uniformly stirred and mixed, and then zirconia beads having a diameter of 0.5 mm were used. The pellet was dispersed in EIGERMILL ("Mini Model M-250 MKII" manufactured by EIGER JAPAN Co., Ltd.) for 5 hours, and then filtered with a 5.0 μm filter to prepare a green pigment dispersion.
接著,進行攪拌混合,以使上述綠色顏料分散體60.0份、丙烯酸樹脂II-A之溶液11.0份、三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2份、光聚合起始劑(千葉特殊化學公司製「Irgacure-907」)1.2份、增感劑(保土谷化學公司製「EAB-F」)0.4份、和乙二醇單甲基醚乙酸酯23.2份之混合物均勻地形成,然後用1.0μm之過濾器過濾,得到鹼顯影型綠色抗蝕劑材料II-1。Then, the mixture was stirred and mixed to obtain 60.0 parts of the green pigment dispersion, 11.0 parts of the solution of the acrylic resin II-A, and 4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT" manufactured by Shin-Nakamura Chemical Co., Ltd.). 1.2 parts of a polymerization initiator ("Irgacure-907" manufactured by Chiba Specialty Chemical Co., Ltd.), 0.4 parts of a sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.), and 23.2 parts of ethylene glycol monomethyl ether acetate. The mixture was uniformly formed, and then filtered with a 1.0 μm filter to obtain an alkali-developable green resist material II-1.
除了使丙烯酸樹脂II-A之溶液為37.0份,並加入添加乙二醇單甲基醚乙酸酯以使不揮發成分為20重量%而所調整之丙烯酸系高分子分散劑(Ciba Japan K.K公司製「EFKA4300,胺價56mgKOH/g」)之溶液3份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-2。In addition to the solution of the acrylic resin II-A being 37.0 parts, an acrylic polymer dispersing agent adjusted by adding ethylene glycol monomethyl ether acetate to a nonvolatile content of 20% by weight (Ciba Japan KK Co., Ltd.) An alkali-developing resist material II-2 was obtained in the same manner as in Example II-1 except that 3 parts of a solution of "EFKA4300 (amine price: 56 mgKOH/g)" was prepared.
除了使丙烯酸樹脂II-A之溶液為37.0份,並加入添加乙二醇單甲基醚乙酸酯以使不揮發成分為20重量%而所調整之胺基甲酸乙酯系高分子分散劑(BYK公司製「BYK-163,胺價10mgKOH/g」)之溶液3份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-3。In addition to the solution of the acrylic resin II-A being 37.0 parts, and adding the ethylene glycol monomethyl ether acetate to adjust the non-volatile content to 20% by weight, the adjusted urethane-based polymer dispersant ( The alkali-developing resist material II-3 was obtained in the same manner as in Example II-1 except that 3 parts of a solution of "BYK-163 (amine price: 10 mgKOH/g)) was produced by BYK.
除了將具備具有固定部為苯并咪唑酮之鹼性取代基之三環骨架之色素衍生物,改變成下式II-10:In addition to having a basic substituent having a fixed moiety benzimidazolone The pigment derivative of the ring skeleton is changed to the following formula II-10:
所示之具備具有固定部為蒽醌之鹼性取代基之三環骨架之色素衍生物以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-4。Illustrated as having three basic substituents having a fixed moiety An alkali-developing resist material II-4 was obtained in the same manner as in Example II-1 except for the pigment derivative of the ring skeleton.
除了將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)11.0份改變成鹵化鋅酞菁綠色顏料(C.I.顏料綠58)9.0份和金屬錯合物系黃色顏料(C.I.顏料黃150,LANXESS公司製「Yellow Pigment E4GN」)2.0份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-5。In addition to changing 11.0 parts of the zinc halide phthalocyanine green pigment (CI Pigment Green 58) to 9.0 parts of a zinc halide phthalocyanine green pigment (CI Pigment Green 58) and a metal complex yellow pigment (CI Pigment Yellow 150, manufactured by LANXESS) An alkali-developing resist material II-5 was obtained in the same manner as in Example II-1 except for 2.0 parts of Yellow Pigment E4GN.
除了將具備具有固定部為苯并咪唑酮之鹼性取代基之三環骨架之色素衍生物1.0份,改變成下述式II-11:In addition to having a basic substituent having a fixed moiety benzimidazolone 1.0 part of the pigment derivative of the ring skeleton was changed to the following formula II-11:
所示之具備固定部為苯并咪唑酮之鹼性取代基之色素衍生物1.0份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-6。The alkali-developing resist material II-6 was obtained in the same manner as in Example II-1 except that 1.0 part of the pigment derivative having a basic substituent of benzimidazolone was used.
除了將具備具有固定部為苯并咪唑酮之鹼性取代基之三環骨架之色素衍生物1.0份,改變成下述式II-12:In addition to having a basic substituent having a fixed moiety benzimidazolone 1.0 part of the pigment derivative of the ring skeleton was changed to the following formula II-12:
所示之具備固定部為蒽醌之鹼性取代基之色素衍生物1.0份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-7。An alkali-developing resist material II-7 was obtained in the same manner as in Example II-1 except that 1.0 part of the pigment derivative having a basic substituent of fluorene was used.
除了將丙烯酸樹脂II-A之溶液改變成丙烯酸樹脂II-B之溶液以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-8。以下,除了僅將丙烯酸樹脂II-A之溶液改變成丙烯酸樹脂II-C~II-I之溶液以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-9~II-15。An alkali-developing resist material II-8 was obtained in the same manner as in Example II-1 except that the solution of the acrylic resin II-A was changed to a solution of the acrylic resin II-B. In the following, an alkali-developing resist material II-9~II- was obtained in the same manner as in Example II-1 except that the solution of the acrylic resin II-A was changed to a solution of the acrylic resin II-C~II-I. 15.
除了使丙烯酸樹脂II-A之溶液為41.0份,並去除色素衍生物以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-16。An alkali-developing resist material II-16 was obtained in the same manner as in Example II-1 except that the solution of the acrylic resin II-A was 41.0 parts and the pigment derivative was removed.
除了將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)11.0份改變為鹵化銅酞菁綠色顏料(C.I.顏料綠36,東洋油墨製造股份有限公司製「Lionol Green 6YK」)11.0份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-17。In addition to 11.0 parts of a zinc halide phthalocyanine green pigment (CI Pigment Green 58), which was changed to 11.0 parts of a copper halide phthalocyanine green pigment (CI Pigment Green 36, "Lionol Green 6YK" manufactured by Toyo Ink Co., Ltd.), In the same manner as in Example II-1, an alkali-developing resist material II-17 was obtained.
除了將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)11.0份改變為鹵化銅酞菁綠色顏料(C.I.顏料綠7,東洋油墨製造股份有限公司製「Lionol Green YS-07」)11.0份以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-18。In addition to 11.0 parts of a zinc halide phthalocyanine green pigment (CI Pigment Green 58), which was changed to 11.0 parts of a copper halide phthalocyanine green pigment (CI Pigment Green 7, "Lionol Green YS-07" manufactured by Toyo Ink Co., Ltd.), An alkali-developing resist material II-18 was obtained in the same manner as in Example II-1.
除了將丙烯酸樹脂II-A之溶液改變成丙烯酸樹脂II-J之溶液以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-19。以下,除了僅將丙烯酸樹脂II-A之溶液改變成丙烯酸樹脂II-K~II-P之溶液以外,其他與實施例II-1同樣來得到鹼顯影型抗蝕劑材料II-20~II-25。An alkali-developing resist material II-19 was obtained in the same manner as in Example II-1 except that the solution of the acrylic resin II-A was changed to a solution of the acrylic resin II-J. In the following, an alkali-developing resist material II-20~II- was obtained in the same manner as in Example II-1, except that only the solution of the acrylic resin II-A was changed to the solution of the acrylic resin II-K~II-P. 25.
與第1實施形態同樣來評價上述得到之抗蝕劑之黏度、觸變指數、塗膜之明亮度、對比率,其結果示於表13。The viscosity, the thixotropic index, the brightness of the coating film, and the contrast ratio of the resist obtained above were evaluated in the same manner as in the first embodiment. The results are shown in Table 13.
如實施例II系列所示,如果在將鹵化鋅酞菁顏料分散時使用具有鹼性取代基之色素衍生物,則可以得到流動性優異之著色組成物,形成可同時實現高明亮度、高對比率之塗膜。特別在使用具有三骨架之色素衍生物時,明亮度、對比率顯示良好之數值。另外,進一步在與下述樹脂溶液合用時,特別良好,該樹脂溶液係在將X作為酸價、Y作為平均分子量時,以Y>-750X+51000且Y>940X-79000且Y>8000之範圍表示之樹脂溶液。相對於此,使用了比較例II-1之著色組成物之抗蝕劑材料與在實施例中得到之抗蝕劑材料相比,黏度大幅度增加,塗膜之明亮度、對比率也在低水準。另外,對於使用了比較例II-2、II-3之著色組成物之抗蝕劑材料,其黏度與實施例中得到之抗蝕劑材料係相同水準,塗膜之對比率也幾乎在同一水準,但其明亮度與實施例中得到之塗膜相比,係較低之值。As shown in the Example II series, if a dye derivative having a basic substituent is used in dispersing a zinc halide phthalocyanine pigment, a coloring composition excellent in fluidity can be obtained, and high brightness and high contrast ratio can be simultaneously achieved. Coating film. Especially in use with three When the pigment derivative of the skeleton is used, the brightness and the contrast ratio show good values. Further, it is particularly preferable when used in combination with a resin solution in which X is used as an acid value and Y is an average molecular weight, and is represented by a range of Y>-750X+51000 and Y>940X-79000 and Y>8000. Resin solution. On the other hand, the resist material using the coloring composition of Comparative Example II-1 has a much higher viscosity than the resist material obtained in the examples, and the brightness and contrast ratio of the coating film are also low. level. Further, for the resist materials using the color compositions of Comparative Examples II-2 and II-3, the viscosity was the same as that of the resist materials obtained in the examples, and the contrast ratio of the coating films was almost the same level. However, the brightness is lower than that of the coating film obtained in the examples.
進一步,對於含有上述混合有機溶劑(c)作為必須成分之綠色著色組成物,利用實施例(實施例III系列)和比較例(比較例III系列)進行說明。Further, the green coloring composition containing the mixed organic solvent (c) as an essential component will be described using the examples (Example III series) and the comparative examples (Comparative Example III series).
首先,對於抗蝕劑之塗佈性之評價方法和在實施例III系列和比較例III系列中使用之丙烯酸樹脂溶液進行說明。First, the evaluation method of the coating property of the resist and the acrylic resin solution used in the Example III series and the comparative example III series will be described.
對於塗佈性之評價進行說明。The evaluation of the coatability will be described.
使用模塗方式和旋塗方式之塗佈裝置分別進行塗佈,以在360mm×465mm尺寸之玻璃基板上形成2.0μm之平均膜厚,將得到之塗佈基板在70℃下進行20分鐘之預烘烤,得到乾燥塗膜。以下,記載評價項目、內容及結果之表示方法。Coating was performed by a coating apparatus of a die coating method and a spin coating method to form an average film thickness of 2.0 μm on a glass substrate of a size of 360 mm × 465 mm, and the obtained coated substrate was pretreated at 70 ° C for 20 minutes. Bake to obtain a dry coating film. Hereinafter, methods for expressing evaluation items, contents, and results will be described.
「膜厚均勻性(端部)」:在從塗佈基板之短邊端部之中央部沿基板中心方向直至5cm之長度上每隔5mm測定一次膜厚。將最大膜厚記作T1 、最小膜厚記作T2 、平均膜厚記作T,透過下式(A)算出膜厚均勻性(端部)。"Thickness uniformity (end portion)": The film thickness was measured every 5 mm from the center portion of the short side end portion of the coated substrate in the center direction of the substrate to a length of 5 cm. The maximum film thickness is referred to as T 1 , the minimum film thickness is referred to as T 2 , and the average film thickness is referred to as T, and the film thickness uniformity (end portion) is calculated by the following formula (A).
「膜厚均勻性(端部以外)」:在從塗佈基板之基板中央沿對角線方向直至26cm之長度上每隔2cm測定一次膜厚。與上述同樣,透過下式(A)算出膜厚均勻性(端部以外)。"Thickness of film thickness (other than the end portion)": The film thickness was measured every 2 cm from the center of the substrate of the coated substrate in the diagonal direction up to 26 cm. Similarly to the above, the film thickness uniformity (other than the end portion) was calculated by the following formula (A).
膜厚均勻性[%]=((T1 -T2 )/T)×100 (A)Film thickness uniformity [%]=((T 1 -T 2 )/T)×100 (A)
膜厚均勻性[%]係以小數值為佳,將未滿4%記作○,4%以上且未滿10%記作△,10%以上記作×。The film thickness uniformity [%] is preferably a small value, and less than 4% is represented by ○, 4% or more and less than 10% is referred to as Δ, and 10% or more is referred to as ×.
「縱條形不均」:對於模塗之塗佈基板,利用白色穿透光評價作為源於狹縫開口部之凝聚物在狹縫前進方向上之條形狀不均之「縱條形不均」。當透過目測,沒有縱條形不均時,記作○,當觀察到縱條形不均,記作×。"Vertical stripe unevenness": For the coated substrate, the white-penetrating light is used to evaluate the unevenness of the strip shape as the agglomerate originating from the opening of the slit in the direction in which the slit advances. "." When there was no longitudinal stripe unevenness by visual inspection, it was recorded as ○, and when the longitudinal stripe unevenness was observed, it was recorded as ×.
將所得鹼顯影型抗蝕劑材料利用旋塗器並改變旋轉數來製造3片塗佈基板,以使乾燥膜厚在CIE色度體系中之色度y為0.62、0.6、0.58。塗佈後用熱風烘箱在80℃下乾燥30分鐘,然後分別測定膜厚,由3個數據利用線性相關法求出色度y為0.6時之最大穿透率。色度係使用顯微分光光度計(Olympus光學公司製「OSP-SP100」)進行測定。The obtained alkali-developing resist material was produced by using a spin coater and changing the number of rotations to produce three coated substrates so that the chromaticity y of the dried film thickness in the CIE chromaticity system was 0.62, 0.6, and 0.58. After coating, it was dried in a hot air oven at 80 ° C for 30 minutes, and then the film thickness was measured, and the maximum transmittance at a chromaticity y of 0.6 was determined from the three data by a linear correlation method. The chromaticity was measured using a microscopic spectrophotometer ("OSP-SP100" manufactured by Olympus Optics Co., Ltd.).
接著,對於在實施例III系列和比較例III系列中使用之丙烯酸樹脂溶液和顏料進行說明。Next, the acrylic resin solution and the pigment used in the Example III series and the Comparative Example III series will be described.
在反應容器中加入丙二醇單甲基醚乙酸酯(以下記作PGMAC)800份,一邊向容器內注入氮氣一邊加熱至100℃,在相同溫度下,用1小時滴加苯乙烯60.0份、甲基丙烯酸60.0份、甲基丙烯酸甲酯65.0份、甲基丙烯酸丁酯65.0份、和偶氮雙異丁腈10.0份之混合物,進行聚合反應。800 parts of propylene glycol monomethyl ether acetate (hereinafter referred to as PGMAC) was added to the reaction vessel, and while heating to 100 ° C while injecting nitrogen into the vessel, 60.0 parts of styrene was added dropwise at the same temperature for 1 hour. A polymerization reaction was carried out by mixing a mixture of 60.0 parts of acrylic acid, 65.0 parts of methyl methacrylate, 65.0 parts of butyl methacrylate, and 10.0 parts of azobisisobutyronitrile.
滴加後,進一步在100℃下反應3小時,然後添加用PGMAC50份溶解偶氮雙異丁腈2.0份而成之溶液,進一步在100℃下繼續反應1小時,得到重量平均分子量(Mw)為40,000之丙烯酸樹脂III-A之溶液。After the dropwise addition, the mixture was further reacted at 100 ° C for 3 hours, and then a solution obtained by dissolving 2.0 parts of azobisisobutyronitrile in 50 parts of PGMAC was added, and the reaction was further continued at 100 ° C for 1 hour to obtain a weight average molecular weight (Mw). A solution of 40,000 acrylic resin III-A.
冷卻至室溫後,採樣約2g之樹脂溶液,在180℃下進行20分鐘之加熱乾燥,測定不揮發成分,在先前合成之樹脂溶液中添加PGMAC以使不揮發成分為20重量%,以製造丙烯酸樹脂III-A之溶液。After cooling to room temperature, about 2 g of the resin solution was sampled, and dried by heating at 180 ° C for 20 minutes to measure a nonvolatile matter, and PGMAC was added to the previously synthesized resin solution so that the nonvolatile content was 20% by weight to produce A solution of acrylic resin III-A.
接著對於顏料之一次粒徑測定方法以及顏料之調製方法進行說明。Next, a method for measuring the primary particle diameter of the pigment and a method for preparing the pigment will be described.
顏料之平均一次粒徑係利用由穿透型電子顯微鏡(TEM)之電子顯微鏡照片直接計量一次粒子之大小之方法進行測定。具體來說,計量每個顏料之一次粒子之短軸直徑和長軸直徑,將平均值作為該顏料粒子之粒徑。接著,對於100個顏料粒子,將各自之粒子之體積(重量)近似於所求粒徑之立方體而求得,將體積平均粒徑記作平均一次粒徑。The average primary particle diameter of the pigment was measured by directly measuring the size of the primary particles by an electron micrograph of a transmission electron microscope (TEM). Specifically, the minor axis diameter and the major axis diameter of the primary particles of each pigment are measured, and the average value is taken as the particle diameter of the pigment particles. Next, the volume (weight) of each of the 100 pigment particles was determined by approximating the cube of the particle diameter, and the volume average particle diameter was referred to as the average primary particle diameter.
在不鏽鋼製1加侖捏合機(井上製作所製)中加入鹵化鋅酞菁綠色顏料(C.I.顏料綠58)200份、氯化鈉1400份、和二乙二醇360份,在80℃下混練6小時。接著將該混練物加入到8升之溫水中,一邊加熱至80℃一邊攪拌2小時,製成漿狀,反覆進行過濾、水洗而除去氯化鈉和二乙二醇後,在85℃下乾燥一晝夜,得到190份之綠色顏料III-1。透過TEM(穿透型電子顯微鏡)求得之一次粒徑為50nm。200 parts of a zinc halide phthalocyanine green pigment (CI Pigment Green 58), 1400 parts of sodium chloride, and 360 parts of diethylene glycol were added to a stainless steel 1 gallon kneader (manufactured by Inoue Co., Ltd.), and kneaded at 80 ° C for 6 hours. . Then, the kneaded product was added to 8 liters of warm water, and stirred while heating to 80 ° C for 2 hours to form a slurry, which was repeatedly filtered, washed with water to remove sodium chloride and diethylene glycol, and then dried at 85 ° C. One night, 190 parts of green pigment III-1 were obtained. The primary particle diameter obtained by TEM (transmission electron microscope) was 50 nm.
除了將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)替換為鹵化銅酞菁綠色顏料(C.I.顏料綠36)以外,其他與綠色顏料III-1之調製同樣來得到綠色顏料III-2。透過TEM(穿透型電子顯微鏡)求得之一次粒徑為60nm。The green pigment III-2 was obtained in the same manner as the green pigment III-1 except that the zinc halide phthalocyanine green pigment (C.I. Pigment Green 58) was replaced with the copper halide phthalocyanine green pigment (C.I. Pigment Green 36). The primary particle diameter obtained by TEM (transmission electron microscope) was 60 nm.
除了將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)替換為鹵化銅酞菁綠色顏料(C.I.顏料綠7)以外,其他與綠色顏料III-1之調製同樣來得到綠色顏料III-3。透過TEM(穿透型電子顯微鏡)求得之一次粒徑為60nm。The green pigment III-3 was obtained in the same manner as in the preparation of the green pigment III-1 except that the zinc halide phthalocyanine green pigment (C.I. Pigment Green 58) was replaced with the copper halide phthalocyanine green pigment (C.I. Pigment Green 7). The primary particle diameter obtained by TEM (transmission electron microscope) was 60 nm.
除了將鹵化鋅酞菁綠色顏料(C.I.顏料綠58)替換為金屬錯合物系黃色顏料(C.I.顏料黃150)以外,其他與綠色顏料III-1之調製同樣來得到黃色顏料。透過TEM(穿透型電子顯微鏡)求得之一次粒徑為70nm。A yellow pigment was obtained in the same manner as in the preparation of the green pigment III-1 except that the zinc halide phthalocyanine green pigment (C.I. Pigment Green 58) was replaced with the metal complex yellow pigment (C.I. Pigment Yellow 150). The primary particle diameter obtained by TEM (transmission electron microscope) was 70 nm.
接著對於彩色濾光片用綠色著色組成物(綠色顏料分散體)之調製方法進行說明。Next, a method of preparing a green coloring composition (green pigment dispersion) for a color filter will be described.
將綠色顏料III-1(C.I.顏料綠58)11.0份、丙烯酸樹脂III-A之溶液40份、丙二醇單甲基醚乙酸酯(PGMAC)48.0份、樹脂型分散劑(EFKA4300)1.0份之混合物均勻地進行攪拌混合後,使用直徑為0.5mm之氧化鋯珠粒,在EIGER MILL(EIGER JAPAN公司製「Mini Model M-250 MKII」)中分散5小時後,用5.0μm之過濾器進行過濾,以製備綠色顏料分散體III-1。11.0 parts of green pigment III-1 (CI Pigment Green 58), 40 parts of a solution of acrylic resin III-A, 48.0 parts of propylene glycol monomethyl ether acetate (PGMAC), and a mixture of 1.0 parts of a resin type dispersant (EFKA 4300) After uniformly stirring and mixing, zirconia beads having a diameter of 0.5 mm were used, and dispersed in an EIGER MILL ("Mini Model M-250 MKII" manufactured by EIGER JAPAN Co., Ltd.) for 5 hours, and then filtered through a 5.0 μm filter. To prepare a green pigment dispersion III-1.
以下,使用表14所示之材料與綠色顏料分散體III-1之調製同樣來得到綠色顏料分散體III-2~III-8。並且,顏料分散體III-5使用9份綠色顏料III-1和2份黃色顏料這兩種顏料來調製顏料分散體。Hereinafter, green pigment dispersions III-2 to III-8 were obtained in the same manner as in the preparation of green pigment dispersion III-1 using the materials shown in Table 14. Further, the pigment dispersion III-5 used two pigments of 9 parts of green pigment III-1 and 2 parts of yellow pigment to prepare a pigment dispersion.
接著,對於綠色抗蝕劑材料之分散粒徑之測定方法和調製方法進行說明。Next, a method of measuring the dispersion particle size of the green resist material and a preparation method will be described.
使用採用了動態光散射法(FFT功率光譜法)之日機裝公司之Microtrac UPA-EX 150,以粒子穿透性為吸收模式,粒子形狀為非球形,並將D50作為平均直徑。測定用之稀釋溶劑係分別使用在分散體中使用之溶劑,對於用超音波處理過之試料進行測定。Microtrac UPA-EX 150, which uses the dynamic light scattering method (FFT power spectroscopy), uses particle permeability as the absorption mode, the particle shape is non-spherical, and D50 is taken as the average diameter. The dilution solvent used for the measurement was measured for the sample treated by the ultrasonic wave using the solvent used in the dispersion.
顏料之由SEM測定之粒徑係利用由掃描型電子顯微鏡(SEM)之電子顯微鏡照片直接計量最大粒子之大小之方法進行測定之。具體來說,在照片中拍攝50個顏料粒子,計量每個顏料之一次粒子之短軸直徑和長軸直徑,將平均值作為該顏料粒子之粒徑,以小數點後保留1位元有效數字之方式表示其最大之粒徑。The particle size of the pigment measured by SEM was measured by a method of directly measuring the size of the largest particle by an electron micrograph of a scanning electron microscope (SEM). Specifically, 50 pigment particles are photographed in the photograph, and the minor axis diameter and the major axis diameter of the primary particles of each pigment are measured, and the average value is taken as the particle diameter of the pigment particles, and the effective number of one bit is retained after the decimal point. The way it is expressed is its largest particle size.
60.0份綠色顏料分散體III-160.0 parts of green pigment dispersion III-1
11.0份丙烯酸樹脂溶液11.0 parts of acrylic resin solution
4.2份三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT", manufactured by Shin-Nakamura Chemical Co., Ltd.)
1.2份光聚合起始劑(千葉特殊化學公司製「Irgacure-907」)1.2 parts of photopolymerization initiator (Irgacure-907, manufactured by Chiba Specialty Chemical Co., Ltd.)
0.4份增感劑(保土谷化學公司製「EAB-F」)0.4 parts of sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.)
15.0份PGMAC15.0 PGMAC
8.2份乙酸環己酯8.2 parts of cyclohexyl acetate
進行攪拌混合以使上述混合物均勻地形成後,用1.0μm過濾器進行過濾而得到鹼顯影型綠色抗蝕劑材料III-1。全部溶劑中PGMAC之配合比為89.8%,乙酸環己酯之配合比為10.2%。另外,分散之綠色顏料粒子之由SEM測定之粒徑為0.2μm。After stirring and mixing to uniformly form the above mixture, the mixture was filtered with a 1.0 μm filter to obtain an alkali-developable green resist material III-1. The compounding ratio of PGMAC in all solvents was 89.8%, and the compounding ratio of cyclohexyl acetate was 10.2%. Further, the particle diameter of the dispersed green pigment particles as measured by SEM was 0.2 μm.
60.0份綠色顏料分散體III-160.0 parts of green pigment dispersion III-1
11.0份丙烯酸樹脂溶液11.0 parts of acrylic resin solution
4.2份三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT", manufactured by Shin-Nakamura Chemical Co., Ltd.)
1.2份光聚合起始劑(千葉特殊化學公司製「Irgacure-907」)1.2 parts of photopolymerization initiator (Irgacure-907, manufactured by Chiba Specialty Chemical Co., Ltd.)
0.4份增感劑(保土谷化學公司製「EAB-F」)0.4 parts of sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.)
23.2份乙酸環己酯23.2 parts of cyclohexyl acetate
進行攪拌混合以使上述混合物均勻地形成後,用1.0μm過濾器進行過濾而得到鹼顯影型綠色抗蝕劑材料III-2。全部溶劑中PGMAC之配合比為71.0%,乙酸環己酯之配合比為29.0%。另外,分散之綠色顏料粒子之由SEM測定之粒徑為0.2μm。After stirring and mixing to uniformly form the above mixture, the mixture was filtered with a 1.0 μm filter to obtain an alkali-developable green resist material III-2. The compounding ratio of PGMAC in all solvents was 71.0%, and the compounding ratio of cyclohexyl acetate was 29.0%. Further, the particle diameter of the dispersed green pigment particles as measured by SEM was 0.2 μm.
以下,使用表15所示之材料,與綠色抗蝕劑材料III-1之調製同樣來得到綠色抗蝕劑材料III-3~III-11。另外在表15中還表示了各抗蝕劑材料之由SEM測定之粒徑。Hereinafter, green resist materials III-3 to III-11 were obtained in the same manner as in the preparation of the green resist material III-1 using the materials shown in Table 15. Further, in Table 15, the particle diameters of the respective resist materials measured by SEM are shown.
使用如表16所示之材料,與綠色抗蝕劑材料III-1之調製同樣來調製綠色抗蝕劑材料。並且,對於綠色抗蝕劑材料III-12和III-19,添加23.2份之1種溶劑。另外在表16中還表示了各抗蝕劑材料之由SEM測定之粒徑。The green resist material was prepared in the same manner as the green resist material III-1 by using the material shown in Table 16. Further, for the green resist materials III-12 and III-19, 23.2 parts of one solvent was added. Further, in Table 16, the particle diameter of each resist material measured by SEM is shown.
另外,在實施例III系列和比較例III系列中使用之有機容劑之特性值示於表17。Further, the characteristic values of the organic solvents used in the examples III series and the comparative example III series are shown in Table 17.
與第1實施形態同樣來評價上述得到之抗蝕劑之黏度、觸變指數、塗膜之明亮度、對比率,其結果與分散粒徑、最大穿透率和塗佈性之評價結果示於表18和表19。The viscosity, the thixotropic index, the brightness of the coating film, and the contrast ratio of the resist obtained above were evaluated in the same manner as in the first embodiment, and the results of evaluation of the dispersed particle diameter, the maximum transmittance, and the coating property were shown in Table 18 and Table 19.
接著,使用紅色抗蝕劑材料和綠色抗蝕劑材料來製作彩色濾光片,並進行評價。首先,對於在彩色濾光片之製作中使用之紅色抗蝕劑材料進行說明。Next, a color filter was produced using a red resist material and a green resist material, and evaluated. First, a description will be given of a red resist material used in the production of a color filter.
將8.0份C.I.顏料紅177、丙烯酸樹脂溶液40份、丙二醇單甲基醚乙酸酯(PGMAC)48.0份、樹脂型分散劑(EFKA4300)1.0份之混合物均勻地進行攪拌混合後,使用直徑為0.5mm之氧化鋯珠粒,在EIGER MILL(EIGER JAPAN公司製「Mini Model M-250 MKII」)中分散5小時後,用5.0μm之過濾器進行過濾,以製備紅色顏料分散體。8.0 parts of CI Pigment Red 177, 40 parts of acrylic resin solution, 48.0 parts of propylene glycol monomethyl ether acetate (PGMAC), and 1.0 part of resin type dispersant (EFKA4300) were uniformly stirred and mixed, and then the diameter was 0.5. The zirconia beads of mm were dispersed in an EIGER MILL ("Mini Model M-250 MKII" manufactured by EIGER JAPAN Co., Ltd.) for 5 hours, and then filtered with a 5.0 μm filter to prepare a red pigment dispersion.
進行攪拌混合,以使紅色顏料分散體60.0份、丙烯酸樹脂溶液11.0份、三羥甲基丙烷三丙烯酸酯(新中村化學公司製「NK ESTER ATMPT」)4.2份、光聚合起始劑(Ciba Japan K.K公司製「Irgacure-907」)1.2份、增感劑(保土谷化學公司製「EAB-F」)0.4份和PGMAC 23.2份之混合物均勻地形成,然後用1.0μm之過濾器進行過濾,得到鹼顯影型紅色抗蝕劑材料。The mixture was stirred and mixed to obtain 60.0 parts of a red pigment dispersion, 11.0 parts of an acrylic resin solution, and 4.2 parts of trimethylolpropane triacrylate ("NK ESTER ATMPT" manufactured by Shin-Nakamura Chemical Co., Ltd.), and a photopolymerization initiator (Ciba Japan). 1.2 parts of "Irgacure-907" manufactured by KK Corporation, a mixture of 0.4 parts of sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.) and 23.2 parts of PGMAC were uniformly formed, and then filtered with a 1.0 μm filter to obtain Alkali-developed red resist material.
在10cm×10cm之玻璃基板上用旋塗器塗佈約2μm厚之上述紅色抗蝕劑材料,將其在70℃之烘箱內靜置15分鐘,將剩餘之溶劑除去乾燥。接著,使用曝光裝置進行條紋圖案曝光。曝光量為100mJ/cm2 。進一步,利用包含2%碳酸鈉水溶液之顯影液進行噴灑顯影,去除未曝光部分,然後用離子交換水洗滌,將該基板在230℃下加熱30分鐘,形成線寬約為50μm之紅色濾光片片段。接著,透過同樣之操作,在紅色濾光片片段相鄰之地方使用實施例III-1之綠色抗蝕劑材料形成濾光片片段,從而製作具有2色之濾光片片段之彩色濾光片。The red resist material having a thickness of about 2 μm was coated on a 10 cm × 10 cm glass substrate by a spin coater, and allowed to stand in an oven at 70 ° C for 15 minutes, and the remaining solvent was removed and dried. Next, the stripe pattern exposure is performed using an exposure device. The exposure amount was 100 mJ/cm 2 . Further, spray development was carried out using a developing solution containing a 2% aqueous sodium carbonate solution, the unexposed portion was removed, and then washed with ion-exchanged water, and the substrate was heated at 230 ° C for 30 minutes to form a red filter having a line width of about 50 μm. Fragment. Then, through the same operation, the filter segments are formed using the green resist material of Example III-1 adjacent to the red filter segments, thereby producing a color filter having filter segments of two colors. .
當在如實施例III系列所示之綠色抗蝕劑材料III-1~III-11般之使用溶劑(c1)製作,且使用鹵化鋅酞菁顏料分散體之抗蝕劑中,使用至少包含溶劑(c1)和溶劑(c2)之混合有機溶劑時,可以得到流動性、塗佈性優異之著色組成物,形成同時能夠實現高明亮度、高穿透率、高對比率之塗膜。相對於此,對於比較例III系列所示之綠色抗蝕劑材料III-12~III-21,不能得到可同時滿足明亮度、對比率、穿透率、塗佈性之塗膜。When a solvent (c1) is used as in the green resist materials III-1 to III-11 shown in the embodiment III series, and a resist using a zinc halide phthalocyanine pigment dispersion is used, at least a solvent is used. When the organic solvent is mixed with the solvent (c2) and the solvent (c2), a coloring composition excellent in fluidity and coatability can be obtained, and a coating film capable of achieving high brightness, high transmittance, and high contrast ratio can be obtained. On the other hand, in the green resist materials III-12 to III-21 shown in the comparative example III series, a coating film which can simultaneously satisfy the brightness, the contrast ratio, the transmittance, and the coatability cannot be obtained.
1...亮度計1. . . Luminance meter
2...遮罩2. . . Mask
3...偏光板3. . . Polarizer
4...著色組成物乾燥塗膜4. . . Coloring composition drying coating film
5...玻璃基板5. . . glass substrate
6...偏光板6. . . Polarizer
7...背光單元7. . . Backlight unit
圖1用於測定對比率之測定裝置之示意性說明圖。Fig. 1 is a schematic explanatory view of a measuring device for measuring a contrast ratio.
1...亮度計1. . . Luminance meter
2...遮罩2. . . Mask
3...偏光板3. . . Polarizer
4...著色組成物乾燥塗膜4. . . Coloring composition drying coating film
5...玻璃基板5. . . glass substrate
6...偏光板6. . . Polarizer
7...背光單元7. . . Backlight unit
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