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TWI396462B - Heat dissipation device for leds - Google Patents

Heat dissipation device for leds Download PDF

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Publication number
TWI396462B
TWI396462B TW96149343A TW96149343A TWI396462B TW I396462 B TWI396462 B TW I396462B TW 96149343 A TW96149343 A TW 96149343A TW 96149343 A TW96149343 A TW 96149343A TW I396462 B TWI396462 B TW I396462B
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TW
Taiwan
Prior art keywords
heat
heat sink
emitting diode
light
bottom plate
Prior art date
Application number
TW96149343A
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Chinese (zh)
Other versions
TW200930134A (en
Inventor
Zhi-Yong Zhou
Guang Yu
Qiao-Li Ding
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Foxconn Tech Co Ltd
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Priority to TW96149343A priority Critical patent/TWI396462B/en
Publication of TW200930134A publication Critical patent/TW200930134A/en
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Publication of TWI396462B publication Critical patent/TWI396462B/en

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  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Led Device Packages (AREA)

Description

發光二極體散熱裝置 Light-emitting diode heat sink

本發明涉及一種散熱裝置,特別涉及一種發光二極體散熱裝置。 The invention relates to a heat dissipating device, in particular to a light emitting diode heat dissipating device.

隨著電子產業之飛速發展,電子元件運行速度不斷提升,運行時產生大量熱量,使其本身及系統溫度升高,繼而影響其工作之穩定性。為確保電子元件能正常運行,通常在其上安裝一散熱器,以排出其所產生之熱量。 With the rapid development of the electronics industry, the operating speed of electronic components continues to increase, generating a large amount of heat during operation, which increases the temperature of itself and the system, which in turn affects the stability of its work. To ensure proper operation of the electronic components, a heat sink is usually mounted on it to dissipate the heat generated by it.

電子元件散熱問題之傳統解決方案通常係在每個發熱電子元件上安裝一散熱器,該散熱器包括與電子元件緊密接觸之一底板、設於底板上之複數散熱鰭片。惟,對於一些特殊之發熱電子元件如數量龐大之發光二極體,如此如果按傳統之散熱解決方案,利用一實心之底板與所有之發光二極體接觸,通過將發光二極體之熱量傳導到散熱鰭片上而散發到周圍空氣中來散熱。 A conventional solution to the problem of heat dissipation of electronic components is usually to mount a heat sink on each of the heat-generating electronic components. The heat sink includes a bottom plate in close contact with the electronic components and a plurality of heat-dissipating fins disposed on the bottom plate. However, for some special heating electronic components such as a large number of light-emitting diodes, if a conventional heat dissipation solution is used, a solid bottom plate is used to contact all of the light-emitting diodes, and the heat of the light-emitting diodes is conducted. Dissipate heat into the surrounding air to dissipate heat into the surrounding air.

然而,此類底板體積和面積都比較大,不僅加大散熱器之成本同時亦造成整個產品過大、過重。更重要者係由於底板寬大且實心其中間部位高熱區之散熱鰭片周圍之空氣對流強度明顯較底板周緣之散熱鰭片差,如此會極大地影響該散熱器之整體散熱能力,同時會產生散熱不均勻現象而易造成部分發熱元件損壞之嚴重後果。 However, the size and area of such a base plate are relatively large, which not only increases the cost of the radiator but also causes the entire product to be too large and too heavy. More importantly, the air convection intensity around the heat sink fins in the high heat region of the solid portion is significantly lower than the heat sink fins on the periphery of the bottom plate, which greatly affects the overall heat dissipation capability of the heat sink and generates heat dissipation. Unevenness can easily cause serious damage to some heating elements.

有鑒於此,有必要提供一種空氣對流較好之發光二極體散熱裝置。 In view of this, it is necessary to provide a light-emitting diode heat sink with better air convection.

一種發光二極體散熱裝置,其包括複數散熱器、複數散熱單元和複數熱管,該等散熱器均包括一底板及從底板頂面向上延伸之複數散熱鰭片,該等散熱單元均由複數散熱片體構成,每兩相鄰散熱片體之間形成有氣流通道,該等熱管將該等散熱器底板與散熱單元串接在一起,該等氣流通道連通該等發光二極體散熱裝置之上下區域。 An illuminating diode heat dissipating device includes a plurality of heat sinks, a plurality of heat dissipating units and a plurality of heat pipes, each of the heat sinks comprising a bottom plate and a plurality of heat dissipating fins extending upward from a top surface of the bottom plate, wherein the heat dissipating units are all radiated by a plurality of heat dissipating units Forming a sheet body, an air flow passage is formed between each two adjacent fin bodies, and the heat pipes connect the heat sink bottom plates and the heat dissipating unit in series, and the air flow passages communicate with the light emitting diodes above and below the heat dissipating device region.

上述散熱片體間之氣流通道連通該發光二極體模組上下區域,當氣流通道內之空氣受熱進入發光二極體模組上面區域之同時馬上得到來自發光二極體模組下區域之空氣氣流補充進來,如此形成上下氣流之迴圈能有效提高該發光二極體模組之散熱效率。 The air flow passage between the heat sink bodies communicates with the upper and lower regions of the light emitting diode module, and the air in the air flow passage is heated to enter the upper area of the light emitting diode module, and the air from the lower area of the light emitting diode module is immediately obtained. The airflow is replenished, so that the loop of the upper and lower airflows can effectively improve the heat dissipation efficiency of the LED module.

10‧‧‧散熱器 10‧‧‧ radiator

12‧‧‧底板 12‧‧‧floor

120‧‧‧凹槽 120‧‧‧ Groove

14‧‧‧散熱鰭片 14‧‧‧Heat fins

16‧‧‧橫向通道 16‧‧‧transverse channel

20‧‧‧散熱單元 20‧‧‧heating unit

22‧‧‧散熱片體 22‧‧‧ Heat sink body

220‧‧‧穿孔 220‧‧‧Perforation

222‧‧‧折邊 222‧‧‧Folding

224‧‧‧凸片 224‧‧‧ 片片

30‧‧‧熱管 30‧‧‧heat pipe

40‧‧‧發光二極體模組 40‧‧‧Lighting diode module

42‧‧‧電路板 42‧‧‧ boards

44‧‧‧發光二極體 44‧‧‧Lighting diode

圖1係本發明發光二極體散熱裝置之立體圖。 1 is a perspective view of a light-emitting diode heat sink of the present invention.

圖2係圖1中發光二極體散熱裝置之立體分解圖。 2 is an exploded perspective view of the light emitting diode heat sink of FIG. 1.

圖3係圖1中發光二極體散熱裝置之倒置圖。 3 is an inverted view of the light emitting diode heat sink of FIG. 1.

圖4係圖1中發光二極體散熱裝置之俯視圖。 4 is a top plan view of the light emitting diode heat sink of FIG. 1.

如圖1-4所示,本發明發光二極體散熱裝置用於對貼設於其底部之發光二極體模組40進行散熱,其包括三結構相同之散熱器10、二組夾設在相鄰兩散熱器10之間之散熱單元20和複數將散熱器10及散熱單元20熱導性連接在一起之熱管30。 As shown in FIG. 1-4, the light-emitting diode heat dissipating device of the present invention is used for dissipating heat from a light-emitting diode module 40 attached to a bottom thereof, and includes three heat sinks 10 having the same structure and two groups being sandwiched between The heat dissipating unit 20 between the adjacent two heat sinks 10 and the plurality of heat pipes 30 thermally connecting the heat sink 10 and the heat dissipating unit 20 together.

如圖1-2所示,上述散熱器10可由導熱性能良好之金屬材料如鋁、銅等一體成型,其包括一矩形底板12和複數自底板12頂面垂直向上延伸之散熱鰭片14。該等散熱鰭片14相互等距間隔且與底板12之相對兩長邊平行,每兩散熱鰭片14之間形成有供氣流通過之氣流通道(未標號)。該散熱器10開設 有將散熱鰭片14切分成複數等份之複數橫向通道16,該等橫向通道16垂直於散熱鰭片14延伸,且對應橫向通道16底部之底板12上開設有容置熱管30之半圓形凹槽120。 As shown in FIG. 1-2, the heat sink 10 may be integrally formed of a metal material such as aluminum or copper having good thermal conductivity, and includes a rectangular bottom plate 12 and a plurality of heat dissipation fins 14 extending vertically upward from the top surface of the bottom plate 12. The heat dissipation fins 14 are equally spaced from each other and parallel to the opposite long sides of the bottom plate 12, and an air flow passage (not labeled) for airflow is formed between each of the two heat dissipation fins 14. The radiator 10 is opened The plurality of lateral channels 16 are cut into a plurality of aliquots, and the transverse channels 16 extend perpendicular to the heat dissipation fins 14 , and the bottom plate 12 corresponding to the bottom of the lateral channels 16 is provided with a semicircle for accommodating the heat pipes 30 . Groove 120.

上述每一組散熱單元20包括在相鄰兩散熱器10之間排成列之三鰭片組,每一鰭片組由矩形金屬薄片製成之複數散熱片體22構成,該散熱片體22之寬度略小於該散熱器10之高度,以使散熱單元20夾置在二散熱器10之間時未凸伸出散熱器10之上下面,即每一散熱片體22頂面與底面均位於散熱器10之頂面與底面之間。每一散熱片體22在靠近其下邊緣設有與散熱器10底板12上之凹槽120對應之三間隔穿孔220,該穿孔220之周緣垂直延伸有環形折邊222,當所有散熱片體22相互疊加在一起形成散熱單元22時,該等對應之穿孔220與折邊222一起形成一供熱管30穿置並與散熱器10凹槽120對應連通之管狀容置通道。該散熱片體22之上下邊緣分別垂直向折邊222之同側延伸有複數間隔凸片224,該凸片224之延伸長度與折邊222之相等,以將散熱片體22相互等距間隔開來。每兩相鄰之散熱片體22之間形成有連通該發光二極體散熱裝置上下區域之氣流通道。 Each of the heat dissipating units 20 includes a plurality of fins arranged in a row between two adjacent heat sinks 10, and each of the fin sets is composed of a plurality of fins 22 made of a rectangular metal foil. The fin body 22 is formed. The width of the heat sink 10 is slightly smaller than the height of the heat sink 10 so that the heat dissipating unit 20 is not protruded above and below the heat sink 10 when the heat dissipating unit 20 is sandwiched between the two heat sinks 10, that is, the top surface and the bottom surface of each heat sink body 22 are located. Between the top surface and the bottom surface of the heat sink 10. Each of the fin bodies 22 is provided with three spaced perforations 220 corresponding to the grooves 120 on the bottom plate 12 of the heat sink 10 near the lower edge thereof. The periphery of the perforations 220 extends perpendicularly with annular flanges 222, when all the fin bodies 22 are When the heat dissipating units 22 are stacked on each other, the corresponding through holes 220 and the folded edges 222 form a tubular receiving passage through which the heat pipe 30 is placed and correspondingly communicates with the groove 120 of the heat sink 10. The upper edge of the heat sink body 22 extends perpendicularly to the same side of the flange 222 to extend a plurality of spaced apart tabs 224 having an extension length equal to that of the flange 222 to space the heat sink bodies 22 equidistant from each other. Come. An air flow passage connecting the upper and lower regions of the heat sink of the light emitting diode is formed between each two adjacent heat sink bodies 22.

上述熱管30之數量為九根,分為三組,每組三根,其中每一組熱管30穿置在一鰭片組內。每一熱管30平直延伸,其截面為圓形。 The number of the heat pipes 30 is nine, and is divided into three groups of three, each of which is disposed in a fin group. Each heat pipe 30 extends straight and has a circular cross section.

請一併參閱圖3,上述發光二極體模組40等距間隔地安裝在每一散熱器10底板12之底面上,其包括一矩形電路板42和複數呈矩陣排列地安裝於電路板42上之發光二極體44,該發光二極體44背向散熱器10。 As shown in FIG. 3, the LED modules 40 are mounted on the bottom surface of the bottom plate 12 of each heat sink 10 at equal intervals, and include a rectangular circuit board 42 and a plurality of matrix arrays mounted on the circuit board 42. The upper LED 44 is disposed on the upper surface of the light-emitting diode 44.

請一併參閱圖4,上述發光二極體散熱裝置在組合時,將上述熱管30穿置在兩組相互間隔之散熱單元20之容置通道內,暴露在兩組散熱單元20中間及相對兩側之熱管30部分通過散熱器10上之橫向通道16嵌置於底板12上之凹槽120內並可通過焊接、粘貼等方式固定。上述發光二極體模組40可通過鎖 螺釘或粘貼等方式貼置在該散熱器10底板12之底面。此時,散熱單元20分別緊密夾置在兩散熱器10底板12兩相對長側邊之間,其散熱片體22及氣流通道均與散熱器10之散熱鰭片14平行。 Referring to FIG. 4 together, when the light-emitting diode heat dissipating device is combined, the heat pipe 30 is placed in the receiving passages of two sets of mutually spaced heat dissipating units 20, exposed in the middle of the two sets of heat dissipating units 20 and opposite to each other. The side heat pipe 30 is partially embedded in the groove 120 on the bottom plate 12 through the transverse passage 16 on the heat sink 10 and can be fixed by welding, pasting or the like. The above-mentioned LED module 40 can be locked A screw or a paste is attached to the bottom surface of the bottom plate 12 of the heat sink 10. At this time, the heat dissipating unit 20 is closely sandwiched between the opposite long sides of the bottom plate 12 of the two heat sinks 10, and the fin body 22 and the air flow passage are parallel to the heat dissipating fins 14 of the heat sink 10.

上述發光二極體散熱裝置在使用時,發光二極體模組40產生之熱量被底板12吸收,然後一部分熱量被傳導到散熱器10之散熱鰭片14上,另一部分通過熱管30被傳導到散熱單元20上並最終通過散熱鰭片14和散熱片體22散發到周圍空氣中來達到冷卻發光二極體模組40之效果。 When the light-emitting diode heat sink is in use, the heat generated by the LED module 40 is absorbed by the bottom plate 12, and then a portion of the heat is conducted to the heat sink fins 14 of the heat sink 10, and the other portion is conducted to the heat sink 30. The heat dissipating unit 20 is finally radiated into the surrounding air through the fins 14 and the fin body 22 to achieve the effect of cooling the LED module 40.

上述散熱單元20之散熱片體22為重量相對較輕而面積較大之金屬薄片,且通過熱管30與散熱器10連接無需設置底座,所以在輕微加重發光二極體散熱裝置總體重量之情況下,顯著增加該發光二極體散熱裝置之總體散熱面積,同時亦減少底座材料之使用而降低該發光二極體散熱裝置製造之材料成本。而且上述散熱片體22間之氣流通道連通該發光二極體模組40上下區域,當氣流通道內之空氣受熱進入發光二極體模組40上面區域之同時馬上得到來自發光二極體模組40下區域之空氣氣流補充進來,如此形成上下氣流之迴圈能有效提高該發光二極體模組40之散熱效率。 The heat sink body 22 of the heat dissipating unit 20 is a relatively light and large-sized metal foil, and the heat pipe 30 is connected to the heat sink 10 without providing a base, so that the overall weight of the light-emitting diode heat sink is slightly increased. The device significantly increases the overall heat dissipation area of the light-emitting diode heat sink, and also reduces the use of the base material to reduce the material cost of the light-emitting diode heat sink manufacturing device. The airflow channel between the heat sink body 22 communicates with the upper and lower regions of the light emitting diode module 40. When the air in the airflow channel is heated into the upper area of the light emitting diode module 40, the light emitting diode module is obtained immediately. The air flow in the lower 40 area is replenished, so that the loop of the upper and lower airflows can effectively improve the heat dissipation efficiency of the LED module 40.

可以理解,在其他實施例中,發光二極體散熱裝置可以包括二或者三個以上之散熱器10,對應數量之散熱單元20夾置在每相鄰之兩散熱器10之間和足夠穿過該等散熱器10與散熱單元20之熱管30。 It can be understood that in other embodiments, the light emitting diode heat dissipating device may include two or more heat sinks 10, and a corresponding number of heat dissipating units 20 are sandwiched between each adjacent two heat sinks 10 and sufficiently passed through. The heat sink 10 and the heat pipe 30 of the heat dissipation unit 20.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.

10‧‧‧散熱器 10‧‧‧ radiator

12‧‧‧底板 12‧‧‧floor

14‧‧‧散熱鰭片 14‧‧‧Heat fins

16‧‧‧橫向通道 16‧‧‧transverse channel

20‧‧‧散熱單元 20‧‧‧heating unit

22‧‧‧散熱片體 22‧‧‧ Heat sink body

30‧‧‧熱管 30‧‧‧heat pipe

Claims (9)

一種發光二極體散熱裝置,其包括複數散熱器、複數散熱單元和複數熱管,該等散熱器均包括一底板及從底板頂面向上延伸之複數散熱鰭片,其改良在於:該等散熱單元均由複數散熱片體構成,每兩相鄰散熱片體之間形成有氣流通道,該等熱管將該等散熱器底板與散熱單元串接在一起,該等散熱單元夾置在兩相鄰之散熱器之間,該等散熱單元之高度小於該等散熱器之高度,並且該等散熱單元夾置在二散熱器之間時其上下相對兩側表面未凸伸出散熱器之上下相對兩側表面,該等氣流通道連通該等發光二極體散熱裝置之上下區域。 An illuminating diode heat dissipating device includes a plurality of heat sinks, a plurality of heat dissipating units and a plurality of heat pipes, wherein the heat sinks each comprise a bottom plate and a plurality of heat dissipating fins extending upward from the top surface of the bottom plate, and the improvement is: the heat dissipating units Each of the two heat sinks is formed with an air flow passage formed between each two adjacent heat sink bodies. The heat pipes are connected in series with the heat sink unit, and the heat dissipating units are sandwiched between two adjacent ones. Between the heat sinks, the heights of the heat dissipating units are smaller than the heights of the heat sinks, and the upper and lower opposite side surfaces of the heat dissipating unit are not protruded from the upper and lower sides of the heat sink when the heat dissipating unit is sandwiched between the two heat sinks The air flow passages communicate with the upper and lower regions of the light-emitting diode heat sinks. 如申請專利範圍第1項所述之發光二極體散熱裝置,其中每一散熱器之底板上形成有複數凹槽,該等熱管嵌置在對應之凹槽內。 The light-emitting diode heat dissipation device of claim 1, wherein each of the heat sinks is formed with a plurality of grooves on the bottom plate, and the heat pipes are embedded in the corresponding grooves. 如申請專利範圍第2項所述之發光二極體散熱裝置,其中每一散熱器之散熱鰭片垂直於凹槽並對應凹槽上形成橫向通道。 The light-emitting diode heat dissipation device of claim 2, wherein the heat dissipation fin of each heat sink is perpendicular to the groove and forms a lateral passage corresponding to the groove. 如申請專利範圍第3項所述之發光二極體散熱裝置,其中該等橫向通道將散熱鰭片切分為複數等份。 The light-emitting diode heat sink of claim 3, wherein the lateral channels divide the heat-dissipating fin into a plurality of equal parts. 如申請專利範圍第2項所述之發光二極體散熱裝置,其中該底板呈矩形,該等散熱鰭片及散熱片體與底板兩相對長側邊平行。 The light-emitting diode heat dissipation device of claim 2, wherein the bottom plate has a rectangular shape, and the heat dissipation fins and the heat dissipation fin body are parallel to the opposite long sides of the bottom plate. 如申請專利範圍第5項所述之發光二極體散熱裝置,其中該散熱單元夾置在兩相鄰散熱器靠近之底板長邊之間。 The illuminating diode heat sink of claim 5, wherein the heat dissipating unit is sandwiched between the long sides of the bottom plate adjacent to the two adjacent heat sinks. 如申請專利範圍第1項所述之發光二極體散熱裝置,其中該等散熱片體呈矩形。 The light-emitting diode heat sink of claim 1, wherein the heat sink body has a rectangular shape. 如申請專利範圍第2項所述之發光二極體散熱裝置,其中該等散熱片體靠近其下邊緣處開設有與該散熱器底板之凹槽對應之穿孔,該穿孔之周緣 垂直延伸有環形折邊,多數穿孔與折邊對應形成一供熱管穿置之容置通道。 The light-emitting diode heat sink of claim 2, wherein the heat sink body is provided with a hole corresponding to the groove of the heat sink bottom plate near the lower edge thereof, the periphery of the hole The annular extension is vertically extended, and the plurality of perforations and the corresponding edges form a receiving passage through which the heat pipe is disposed. 如申請專利範圍第8項所述之發光二極體散熱裝置,其中該等散熱片體之上下邊緣分別垂直向折邊之同側延伸有複數間隔凸片,該凸片之延伸長度與折邊之相等。 The light-emitting diode heat-dissipating device of claim 8, wherein the upper and lower edges of the heat-dissipating fins extend perpendicularly to the same side of the folded edge with a plurality of spaced apart tabs, the extended length and the folded edge of the tab Equal.
TW96149343A 2007-12-21 2007-12-21 Heat dissipation device for leds TWI396462B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI260962B (en) * 2004-05-28 2006-08-21 Hon Hai Prec Ind Co Ltd Heat pipe cooling assembly and method of manufacturing the same
CN2877035Y (en) * 2005-11-15 2007-03-07 曜越科技股份有限公司 An elevated suspended cooling component
TWM318702U (en) * 2007-03-30 2007-09-11 Venius Internat Co Ltd LED module

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI260962B (en) * 2004-05-28 2006-08-21 Hon Hai Prec Ind Co Ltd Heat pipe cooling assembly and method of manufacturing the same
CN2877035Y (en) * 2005-11-15 2007-03-07 曜越科技股份有限公司 An elevated suspended cooling component
TWM318702U (en) * 2007-03-30 2007-09-11 Venius Internat Co Ltd LED module

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