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TWI359055B - - Google Patents

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Publication number
TWI359055B
TWI359055B TW97134044A TW97134044A TWI359055B TW I359055 B TWI359055 B TW I359055B TW 97134044 A TW97134044 A TW 97134044A TW 97134044 A TW97134044 A TW 97134044A TW I359055 B TWI359055 B TW I359055B
Authority
TW
Taiwan
Prior art keywords
metal member
joint
metal
joining
project
Prior art date
Application number
TW97134044A
Other languages
Chinese (zh)
Other versions
TW200911430A (en
Inventor
Sato Hayato
Hori Hisashi
Komoto Tomohiro
Aoki Kazuo
Original Assignee
Nippon Light Metal Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2007239641A external-priority patent/JP2009066639A/en
Priority claimed from JP2007240589A external-priority patent/JP5023909B2/en
Application filed by Nippon Light Metal Co filed Critical Nippon Light Metal Co
Publication of TW200911430A publication Critical patent/TW200911430A/en
Application granted granted Critical
Publication of TWI359055B publication Critical patent/TWI359055B/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126Workpiece support, i.e. backing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1225Particular aspects of welding with a non-consumable tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Joining Of Building Structures In Genera (AREA)

Description

1359055 九、發明說明: .【發明所屬之技術領域】 本發明係有關於—種利用摩擦· 方法。 .T而接合金屬構件的 【先前技術】 接合金屬構件的方法已知 F-ct10n St. 之同時沿著金屬構件彼此的突合部移轉工具旋轉 金屬構件的摩擦熱而使突合部的金屬塑性=旋轉工具與 屬構件彼此做固相接合。而且,旋轉 '藉此使金 柱狀的肩部的下端面突設有授拌二工針具般而言在呈圓 於此’第仏及42b圖為對—對金屬構件 拌接合的習知的接合方法的剖視圖。f知接^摩擦棍 先如第42a及42V圖所示,第一 ’接5方法,首 昂金屬構件1 0 0的端部切Ψ 的凹槽100a與第二金屬構件i〇1 味切出的凹槽1 〇i a 相向,連接構件103嵌合於由凹槽1〇1359055 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method of utilizing friction. [Previous technique of joining metal members] The method of joining metal members is known as F-ct10n St. while the frictional heat of the metal member is rotated along the protruding portions of the metal members to make the metal plasticity of the protruding portion = The rotary tool and the member are solid-phase bonded to each other. Moreover, the rotation 'by this causes the lower end surface of the gold-column shoulder to protrude from the conventional needle-shaped needle, as is the case in the circle A cross-sectional view of the joining method. f knows that the friction bar is first shown in Fig. 42a and 42V. The first '5' method, the groove 100a of the end of the first metal member 100 is cut and the second metal member i〇1 is cut out. The grooves 1 〇 ia are opposed to each other, and the connecting member 103 is fitted to the groove 1

Ua 101a所形成的中 形成被接合金屬構件1〇4。然後,從第一金屬構件 100與弟二金屬構# m的突合部11G的表面及裡面進行 摩擦授拌接合。此種習知的接合方法係記載於文獻卜 又,第43圖表示將連接構件設置於具有不同厚度的段 部的-對金屬構件之間而進行階段性摩擦授拌的習知的接 合方法,帛43a圖表示接合前,.第咖..圖表示接.合後。 如第43a及第43b圖所示,#包括在本體部2qi的邊 2036-9981-PF;Chentf 1359055 ==體部201還薄的段部⑽的第-金屬構件21。3 及弟一金屬構件襲在段部2〇2彼此突合的突合工 於長部彼此的突八邱了Η — 、口。 、订摩擦攪拌的段部摩擦攪拌工 接構件運構t ϋ配置於突合工程所形成的凹部2G3的連 的…=工程、以及對第—金屬構件21〇a與連接構件、 勺犬^ h及第二金屬構件21Qb與連接構件U的穿The joined metal member 1〇4 is formed in the middle formed by the Ua 101a. Then, friction bonding is performed from the surface and the inside of the protruding portion 11G of the first metal member 100 and the second metal structure #m. Such a conventional joining method is described in the literature, and FIG. 43 shows a conventional joining method in which a connecting member is disposed between a pair of metal members having different thicknesses and subjected to stepwise friction mixing.帛43a shows the front of the joint, the first coffee.. As shown in Figures 43a and 43b, #includes the side 2036-9981-PF of the body portion 2qi; Chent 1359055 == the first metal member 21 of the thin portion (10) of the body portion 201. 3 and the metal member In the section of the section 2〇2, the sudden joints of each other in the long section of each other's sudden eight Qiu Η 、, mouth. The friction stirrer joint member of the friction stir is configured to be connected to the recess 2G3 formed by the project, and the pair of metal members 21〇a and the connecting member, the spoon dog and the h The second metal member 21Qb and the connecting member U are worn

Jb進行摩擦㈣的摩㈣拌^根據上述的接人 即使是金屬構件的厚度大的構件,藉由進行階段性摩擦揽Jb performs friction (4) friction (4) mixing according to the above-mentioned connection, even if the thickness of the metal member is large, by performing a stage friction

摔也可以適當地接合+t H 田也接〇金屬構件彼此。此種習知的接合 係記载於文獻2。 ° 又’如第43b圖所示,在今属错此从片a > 社金屬構件的氣密性及水密姓 便高的情況下,最好對連接構件:u的下面與凹冑挪的底 面的突合部ic進行摩擦搜拌。即,由上述摩擦授拌工程所 來成的塑性化區域W.的深度W.a設定成比連接構件u的厚度The fall can also be properly joined to the +t H field and the metal members are connected to each other. Such a conventional joint is described in Document 2. ° 'As shown in Figure 43b, in the case of this case, the airtightness of the metal member and the watertight surname are high, it is better to move the lower part of the connecting member: u The protrusion ic of the bottom surface is subjected to friction mixing. That is, the depth W.a of the plasticized region W. which is formed by the above friction mixing process is set to be larger than the thickness of the connecting member u

Da退大之同時’使旋轉工具。做複數次來回移動而對突人 部^的全面進行摩擦擾拌。.藉此,可提高金屬構件的切 性及氣密性。 文獻1特開.2004-1 67498號公報 文獻.2特開2004-358535號公報 【發明内容】 [發明所欲解決的問題] 然而,如第42圖所示的習知的接人方.法 7古’設置連接構 件103而接合第一金屬構件1〇〇及第二 /蜀耩件1 01的端 2036-9981-PF;Chentf 1359055 部彼此的情況下,由於第一金屬料i〇〇與連接構件⑽ 的犬合部1〇〇匕及第二金屬構件101與連接構件103的突合 l〇lb路出於被接合金屬構件104的兩側面間,有被接合 金屬構件104的水密性及氣密性降低的問題。 另一方面,如第B(b)圖所示的習知的接合方法,由於 連接構件II的底面積越大,.旋轉工具,的移動距離就越大: ^有作業繁雜的問題。又,連接構件U的厚度比上述摩 擦攪拌工程所形成的塑性化區域w的深度Wa還大的情、兄下 由於在突合部Ja、Jb、Jc產生未塑性化區域,金屬構件的 水密性及氣密性難以提高。 從如此觀點而言,本發明的課題在於為設置連接構件 而摩擦授拌金屬構件彼此的接合方法中,提供一種可提高 金屬構件的氣密性及水密性的接合方法。 门 [解決問題的手段] 解決如此問題的本發明的接合方法,其特徵為.對於將 -連接構件插入由端部具有凹槽的第一金屬構件及第二金 屬構件在上述端部彼此突合而形成的中空部中而形成的被 接合金屬構件,使旋轉工具在該被接合金屬構件上移動而 進行摩擦搜掉的接合方法,其包括:對上述第一金屬構件 與上述第二金屬構件的突合部,從上述被接合金屬構件的 表面進行摩擦搜拌的表面側接合工程;對上述第—金屬構 件與上述第二金屬構件的突合部,從上述被接合金屬構件 的裡面進行摩擦攪拌的裡面側接合工程;以及對上述第— 金屬構件與上述第二金屬構件的突合部、上述連接構件盘 2036-998l-PF;Chentf 7 金麵件的突合㈣及 金屬構件的突合… 、 k接構件與上逆弟一 擦授拌的側面側接合工程。 輪的側…摩 根辕上述的接合方法,對被接合金 面進行摩擦攪拌之同時 #的表面不二 s λλ , ... ^ 藉由對路出破接合金屬構件的側 面的上述第一金屬構件鱼 十 ^上這弟一金屬構件的突合部、上 件與上诚m ,屬構件的犬合部以及上述連接構 性—,構件的突合部進行摩擦搜拌而密閉未塑 :區域。藉此’可提高被接合金屬構件的氣密性及水密 性0 又,藉由將連接構件插人第―金屬構件與第二金屬構 的突合部,而對連接構件與第—金屬構件的突合部及連 構件與第二金屬構件的突合部進行摩擦攪拌,可提高接 合部的強度。 .又,在上述表面側接合工程及裡面側接合工程所形成 的塑性化區域與上述連接構件接觸。根據上述接合方法, 由於橫越被接合金屬構件的第一金屬構件與第二金屬構件 的突合部的全長而密閉,可更提高產品的品質。 又,在上述側面側接合工程中,在上述表面侧接合工 程及裡面側接合工程所形成的塑性化區域由上述旋轉工且 進行摩擦授拌。根據上述的接合方法,由於由側面側接合 工程所形成的塑性化區域與上述表面側接合工程及裡面側 接合工程所形成的塑性化區域重複,可更加地提高產品的 品質。 2036-9981-PF;Chentf 8 在端面ιΐ發明的特徵為對於-被接合金屬構件,I包杆 …槽的第-金屬構件與第二金屬構件、括 上述第-金屬構件的端㈣ 2構件以及插人 面突合而形成中”由/ 金屬構件的-邊的側 宁二。P中的連接構件,使 合金屬構件上# /、在該被接 括:將連接構件插入上述第—全屬構件^。方法,其包 插入工程;對於 1構件的上述凹槽的第一 部,從上述第二金屬=與上述連接構件的突合 合工程;為了使上:Γ!行摩擦攪拌的第-本接 金屬構件的-邊的= 的端面突合於上述第二 邊的側面,將上述連接構件插 屬構件的上述凹槽的第二插入m =二金 的端面與上述第二如 7 ,‘屬構件 接合金屬構件的、及 '邊的側面的突合部,從被 r . t,. "及裡面進行摩擦攪拌的第二本接合工 =:;述:,構件與上述第二金屬構件上 第二金屬與上述連接構件的突合部,從上述. 弟-金屬構件的端面進行摩擦料 · 第二金屬構件與上述連接構件的突:部二 合工程。構件的另-邊的側面進行摩擦攪拌的第四本接 及裡!:上:的接合方法’藉由對被接合金屬構件的表面 ==摩擦㈣之同時,對露出被接合 、=Γ金屬構件與上述第二金屬構件的突合部、上 逑連接構件與上述第一全眉 #盘m 金屬構件的突合部以及上述連接構 ”金屬構件的突合部進行摩擦授拌而密閉未塑 2036-9981-PF;Chentf 9 ’化區域。藉此,可提高被接合 性。 的虱费性及水密 又,藉由將連接槿杜^ 件的突合部,而對連接構 —金屬構件與第二金屬構 接構件與第二金屬=1'金屬構件的突合部及連 合部㈣度。 u部進行摩擦財,可提高接 又,本發明的特徵為對於一 在端面具有凹槽的第“、接°金屬構件,其包括 上述第-金屬構件的端面與上述第二金屬=以及插入 面突合而形成中空部h #件的—邊的側 合金屬構件上移動 $轉工具在該被接 括:將連接構件: 接合的接合方法,其包 將連接射插U述第二金屬構件的 私入工程;對於上述 槽的第二 部,W μ A 弟一金屬構件與上述連接 第:第二金屬構件的另-邊的側面進行摩擦二; 第四本接合工.程;對於上述第一 = 二 構件的突合部以及上述裳^ 千/、上述弟二金屬 人邻M q二金屬構件與上述連接構件的突 σ從上述第二金眉搂丄 Ί九 接合工程;為了使上述第一金屬構件的端 = i屬構件的上述凹槽的第四插入工程;對: 構件的端面與上述第_金屬 、 金屬 、第-金屬構件的-邊的側面的突合部, 本^ /金屬構件的表面及裡面進行摩擦授拌的第二 的办°工程;以及對於上述第-金屬構件與上述連接構件 攸上边弟—金屬構件的側面進行摩擦攪拌的第 2〇36-998i-PF;chentf 1〇 程 一本接合 根據上述的接合太 及裡面進行摩㈣拌之由對被接合金屬構件的表面 面的上述第-仝屬^ 對露出被接合金屬構件一 述ϋ接件與上述第二金屬構件的突合部、上 江接構件與上述苐— 件盥上if裳Μ 金屬構件的突合部以及上述連接耩 Μ ^ 的大5邛進行摩擦攪拌而密閉未塑 性化區域。藉此,可袒古 密性及水密性。 ⑽皮接5金屬構件的兩側面間的氣 二2由將連接構件插入第-金屬構件與第二金屬構 於禮2。卜而對連接構件與第—金屬構件的突合部及連 =Γ二金屬構件的突合部進行摩擦撥掉,可提高接 合部的.強度。 又,在本發明中,卜十贫 η 本接s工程所形成的塑性 化區域與上述第二本接人 π 私所形成的塑性化區域重複, 上述弟二"本接合工寇ήί·取/二、, /成的塑性化區域與上述第三本接 合工程所形成的塑性化區& 、 稷上述第三本接合工程所 形成的塑性化區域虚上祕楚m 人 /、上述第四本接合工程所形成的塑性化 區域重複。 根據上述的接合方法,由 、田谷接合工程所形成的塑 性化區域重複而密閉突合部,可更加地提高產品的品質。 又本發明的特徵為對於一被接合金屬構件,其包括 在端面具有凹槽的第—金屬構件、第二金屬構件、第三金 屬構件以及插入上述凹槽的連接構件,且將上述第一金屬 構件及上述第三金屬構件插入上述連接構件的兩側之同 2036-9981-PF;Chentf 11 知’將上逑第二金屬構件插 三金屬構件而形成從平面觀看口 金屬構件與上述第 該被接合金屬構王子狀,使一旋轉工具於 法,其包括:將上、^動而進行摩擦授拌接合的接合方 入上述連接奸M Μ卜金屬構件與上述第三金屬構件插 免丧耩仵的兩側的第 烦 屬構件與上述璀 田工程,對於上述第一金 接構#的突合部以 _ 上述連接構件㈣合部, 返弟三金屬構件與 行摩擦攪拌的第五本接合处接構件的一邊的側面進 上述連接構件的第六插入I ’將上述第二金屬構件插入 端面與上述第二金屬構二:邊-金屬構件的 龙屬&件與上述連接構件上述弟 的端面與上述第二金 、…1述第二金屬構件 上if當 Λ ’的另—邊的側面的突合邻,γ ,边第二金屬構件的端面進行摩擦㈣大二h之 程’以及對於上述第二、…接合工 件的-邊的側面的突合部彳 ==舆上述第二金屬構 裡面進行摩擦搜拌之同時,對二^金屬構件的表面及 舆上述第二金屬構件的另—邊的< 金屬構件的端面 合金屬構件的表面%大合部從上述被接 裎。 面進行摩擦攪拌的第七本接合工 根據上述的接合方法,即使是 二金屬構件、第三金屬構件及連接構件=構件、弟Da retracts while making a rotating tool. Doing a number of times to move back and forth and frictionally disturbing the entire part of the person. Thereby, the cuttability and airtightness of the metal member can be improved. [Problem to be Solved by the Invention] However, the conventional method of receiving the method as shown in Fig. 42 is disclosed. 7 ancient 'arrangement of the connecting member 103 to engage the first metal member 1 〇〇 and the end 2036-9981-PF of the second / 1 1 01; Chentf 1359055 parts of each other, due to the first metal material The dog fitting portion 1 of the connecting member (10) and the protruding portion of the second metal member 101 and the connecting member 103 are between the side faces of the joined metal member 104, and the watertightness and gas of the joined metal member 104 are present. The problem of reduced density. On the other hand, as in the conventional joining method shown in Fig. B(b), since the bottom area of the connecting member II is larger, the moving distance of the rotary tool is larger: ^ There is a problem that the work is complicated. Further, the thickness of the connecting member U is larger than the depth Wa of the plasticized region w formed by the friction stir process, and the watertightness of the metal member is caused by the unplasticized region in the protruding portions Ja, Jb, and Jc. It is difficult to improve air tightness. From this point of view, an object of the present invention is to provide a joining method for improving the airtightness and watertightness of a metal member in a method of joining the frictional metal members to each other in order to provide a connecting member. Door [Means for Solving the Problem] The joining method of the present invention which solves such a problem, characterized in that the first connecting member and the second metal member having the groove at the end portion are inserted into each other at the end portion a joining method in which the joined metal member formed in the formed hollow portion moves the rotating tool on the joined metal member to perform friction search, and includes: engaging the first metal member and the second metal member a surface-side joining process for friction-scraping from the surface of the joined metal member; and a protruding portion of the first metal member and the second metal member that is frictionally stirred from the inside of the joined metal member a joining process; and a protrusion of the first metal member and the second metal member, the connecting member disk 2036-998l-PF; a protrusion of the Chentf 7 gold piece (4), and a protruding of the metal member..., the k-connecting member and the upper portion The opposite side is a side-side joint project. The side of the wheel...the above-mentioned joining method, the frictional agitation of the joined gold surface while the surface of the ## λλ, ... ^ by the opposite side of the first metal member of the side of the joining metal member The fish is the same as the joint part of the metal member, the upper part and the upper part m, the dog joint part of the member and the above-mentioned joint structure, and the joint portion of the member is frictionally searched to seal the unplasticized area. Therefore, the airtightness and the watertightness of the metal member to be joined can be increased. Further, the joint member is inserted into the protruding portion of the first metal member and the second metal member, and the joint member and the first metal member are protruded. The portion and the connecting member and the protruding portion of the second metal member are frictionally stirred to increase the strength of the joint portion. Further, the plasticized region formed by the surface side joining process and the back side joining process is in contact with the connecting member. According to the above joining method, the quality of the product can be further improved by sealing the entire length of the protruding portion of the first metal member and the second metal member of the joined metal member. Further, in the side-side joining process, the plasticized region formed by the surface-side joining process and the back-side joining process is friction-mixed by the above-described rotary work. According to the above-described joining method, the plasticized region formed by the side-side joining process is overlapped with the plasticized region formed by the surface-side joining process and the back side joining process, whereby the quality of the product can be further improved. 2036-9981-PF; Chentf 8 is characterized in that, for the bonded metal member, the first metal member and the second metal member of the I-clamping rod, the end (four) member of the first metal member, and Inserting the human face to form a "connecting member" of the side of the metal member - the side of the metal member, the connecting member in the P, and the joining member is inserted into the first member ^ Method, the package insertion process; for the first part of the above-mentioned groove of the 1 member, from the second metal = the joint with the connecting member; in order to make the first: Γ! An end surface of the side of the metal member is protruded from the side surface of the second side, and a second insertion end surface of the groove of the connecting member inserting member is bonded to the second member of the second member a second joint of the metal member and the side of the 'side of the side, from the r. t,. " and the inside of the friction stirrer =:; the member and the second metal on the second metal member a protruding portion with the above connecting member, from the above. The end face of the piece is subjected to the friction material. The protrusion of the second metal member and the above-mentioned connecting member is a two-in-one combination project. The fourth side of the other side of the member is friction stir, and the inside of the joint: At the same time as the surface of the joined metal member == friction (4), the protrusion of the exposed joint, the protruding portion of the second metal member and the upper jaw connecting member, and the first full eyebrow #m metal member are exposed. The joint portion and the joint portion of the metal structure are friction-mixed to seal the unmolded 2036-9981-PF; the Chent 9' region. Thereby, the bondability can be improved. The cost and watertightness, by means of the joints of the joints, the joints and joints of the joint-metal member and the second metal joint member and the second metal=1' metal member (4) degree. The u portion is subjected to friction and can be improved. The present invention is characterized in that, for a first metal member having a groove on the end surface, the end surface of the first metal member includes the end surface of the first metal member and the second metal and the insertion surface. The jointing member forming the hollow portion h is formed on the side of the metal member. The joining tool is: the joining member: the joining method of joining, the bag connecting the private member of the second metal member In the second part of the above-mentioned groove, the metal member of the W μ A is rubbed with the side of the other side of the second metal member; the fourth bonding work; for the first= a joint portion of the two members and a protrusion σ of the above-mentioned skirt and/or the second metal-membered metal member and the connecting member are joined from the second gold eyebrow; the first metal member is End = the fourth insertion of the groove of the i-member; the pair: the end face of the member and the protrusion of the side of the -metal, metal, and -metal member - the surface of the metal member and Rubbing inside a second working process of the mixing; and a second 〇36-998i-PF for frictionally stirring the side surface of the first metal member and the connecting member 攸 弟 金属 金属 金属 金属 金属 ; ; ; ; ; 根据 根据 根据 根据 根据 根据 根据The joint is too much and the inside is subjected to the fourth (mixing) of the surface of the surface of the metal member to be joined, and the joint member is exposed to the joint of the second metal member. The member is frictionally agitated with the protrusion portion of the metal member on the above-mentioned member and the above-mentioned 耩Μ^, and the unplasticized region is sealed by friction stirrability, thereby making the ancient density and watertightness. The gas two between the two side faces of the five metal members is formed by inserting the connecting member into the first metal member and the second metal member. The protruding portion of the connecting member and the first metal member and the connecting member are connected to the second metal member. The protruding portion is frictionally dissipated to increase the strength of the joint portion. Further, in the present invention, the plasticized region formed by the shovel η is connected with the plasticity formed by the π private Repeated areas, The plasticization of the plasticized zone formed by the above-mentioned second joint work, the plasticized zone formed by the third joint work, and the plasticization formed by the third joint work described above The plasticized region formed by the fourth joint project is repeated. According to the above-described joining method, the plasticized region formed by the Tiangu joint project is repeated and the protruding portion is sealed, which can be further improved. Further, the present invention is characterized in that, for an engaged metal member, a first metal member having a groove at an end face, a second metal member, a third metal member, and a connecting member inserted into the groove are provided, and The first metal member and the third metal member are inserted into the same 2036-9981-PF of the connecting member; the Chentf 11 knows to insert the upper metal member into the three metal member to form the metal member from the planar viewing port and In the above-mentioned first metal structure of the joined metal structure, a rotating tool is used in the method, and the method includes: joining the upper and lower sides and performing the frictional mixing and joining into the above-mentioned connection M Μ The metal member and the third metal member are inserted into the trouble-free members on both sides of the third metal member and the above-mentioned Putian project, and the joint portion of the first gold joint # is _ the above-mentioned connecting member (four) joint portion, and the third is a side surface of one side of the fifth joint joint member of the metal member and the line friction stir is inserted into the sixth insert I' of the joint member, and the second metal member is inserted into the end surface and the second metal structure: the side-metal member The end face of the genus & member and the above-mentioned connecting member and the second metal member, the second metal member of the second metal member, if the side surface of the other side of the second metal member is adjacent, γ, the end surface of the second metal member Rubbing (4) the course of the sophomore h and the protrusion of the side of the second side of the second workpiece, the side of the workpiece, and the friction of the second metal structure, and the surface of the second metal member舆The other side of the second metal member < The end surface of the metal member is joined to the surface of the metal member. According to the above-described joining method, even the two metal members, the third metal member, and the connecting member = member, the younger brother

字形的被接合金屬構件,就由對"冓、=千面域看呈T 面的突合部進行摩擦授拌:::金屬構件的側 性及氣密性。X,設置連接構接5金屬構件的水密 逆麵件,就由連接構件與各金屬 2〇36-9981-PF;Chentf 1359055 構件的突合部進行摩擦授掉,可提高接合部的強度。 在本發月中,上述第五本接合工程所形成的塑性 化區:與上述第六本接合工程所形成的塑性化區域重複, 上述第六本接合工程所形成的塑性化區域與上述第七本接 合工程所形成的塑性化區域重複。The joined metal members of the glyph are frictionally mixed by the protrusions which are T-faced in the "冓,=千面面::: the laterality and airtightness of the metal members. X, the watertight reverse member for connecting the five metal members is provided, and the joint member is frictionally removed from the joint portions of the respective metals 2〇36-9981-PF; and the Chent 1359055 member, and the strength of the joint portion can be improved. In the present month, the plasticized region formed by the fifth bonding process is repeated with the plasticized region formed by the sixth bonding process, and the plasticized region formed by the sixth bonding process and the seventh The plasticized area formed by the joining process is repeated.

根據上述的接合方法_ , + A A 去由使各接合工程所形成的塑性 化區域重複而密閉突合部,可更加地提高產品的品質。According to the joining method _ , + A A described above, the plasticized region formed by each joining process is repeated to seal the protruding portion, whereby the quality of the product can be further improved.

又’本發明的特徵為其為對二個金屬構件彼此的突合 部以及設於上述金屬構件彼此之間的連接構件與上述〇 屬才舟件的大合和使—旋轉工具移動而進行摩擦授摔接合 的接合方法’包括:在本體部的端部具有比本體部還薄的 段部的二上述金屬構件,使上述段部彼此突合而在上述本 體部間形成凹部的突合工程對於上述段部彼此的突合 部’從表面及㈣的任何—邊進行摩㈣拌的第—段部本 程,將上述連接構件插人上述凹部,將上述連接耩. 件犬5於上述兩本體部的連接構件配置工程’ ·對於—邊的 ί述t屬構件的上述本體部與上述連接構件的突合部,從 衣面進行摩擦搜掉的第-表面本接合工程;對於另—邊的 屬:Γ上述本體部與上述連接構件的突合部,從 表面進仃摩擦攪拌的第二表面本接合工 的上述金屬構件與上述連接構件的突合部以 t金屬構件與上料接構件的突合部從側面進行摩擦授摔 Hi面本接合工程’其中使上述第_段部本 述側面本接合工程所形成的塑性化區域重複,使上::: 2036-9981-Pr;chentf 13Further, the present invention is characterized in that the protruding portion of the two metal members and the connecting member provided between the metal members and the above-mentioned member are combined with each other, and the rotating tool is moved and frictionally imparted. The joining method of the splicing joint includes: two metal members having a thinner portion than the main body portion at the end portion of the main body portion, and the protruding portions projecting with each other to form a concave portion between the main body portions for the above-mentioned segment portion The protruding portions of each other are carried out from the surface and any of the sides of the (four), and the connecting member is inserted into the concave portion, and the connecting member of the connecting dog 5 is connected to the two body portions. Configuring the project's - the surface of the body member of the t-member and the protruding portion of the connecting member, the first surface-bonding process for friction-collecting from the clothing surface; a protruding portion of the connecting member and the second surface frictionally agitating from the surface; the protruding portion of the metal member and the connecting member of the bonding member is connected to the metal member by the t metal member Engagement projecting portion from the side of the friction member is granted the present fell Hi surface engaging Engineering 'paragraph in which the above-described present _ portion of said side surface plasticized region formed by the present construction repeated engagement, the upper ::: 2036-9981-Pr; chentf 13

表面本接合工程及上述側面 A g及上述側面本接合 域重複,使上逑第二表面本接2工転所形成的塑性化區 程所形成的塑性化區域重複。 根據上述的接合方法, ^ , ^ m ^ ^ —路出金屬構件的側面的突合 從側面進仃摩擦攪拌, 所弗# μ S使在個別的本接合工程中 所元成的錄化區域重複 被;fe人八μ # & 诒閉大合部。藉此,可提高 接。孟屬構件的氣密性及水密性。 又’在本發明中,更和 r # ^ R 0對於上述段部彼此的突合部, 伙表面及裡面的任何另一邊 人 逻、仃摩擦攪拌的第二段部本接 σ工耘,其中使上述第一 士#人 仅σΡ本接合工程與上述第二段部 本接5工程中所形成的塑性化區域重複。 根據上述接合方法’由於段部彼此的突合部跨越深度 向的全長而進行摩擦授拌,可確實地密閉突合部。 又,在本發明中,上述側面本接合工程橫越上述段部 彼此的突合部縣“進行摩擦㈣。 根據上述接合方法,在側面本接合工程中,藉由對段 部彼此的突合部的未㈣化區域進行摩㈣拌,可更 地密閉。 ' …又,在本發明中,在上述第一表面本接合工程及上述 第一表面本接合工程所形成的塑性化區域令’從一邊的側 面連通於另一邊的側面的隨道狀空洞缺陷係形成於-邊的 上述金屬構件以及另—邊的金屬構件,在此情況下,在上 述側面本接合工程中,在上述旋轉工具右旋轉的情況下,. 。又定上l側面本接合工程的開始位4,使上述連接構件位 2036-9981-PF;Chentf 14 ^59055 、心行進方向的左側;在上述旋轉工具左旋轉的情況下, 又疋上述側面本接合工程的開始位置,使上述連接構件位 於該行進方向的右側。 於此’在第一表面本接合工裎及第二表面本接合工程 田使紅轉工具右旋轉時在行進方向左側,當使旋轉工 〃左旋轉射在行進方向右側,可能形成連通兩側面的隧道 勺二/同缺。上述的空洞缺陷為金屬構件的氣密性及水 Φ 密性降低的主要原因。 仁疋根據本發明的接合方法,對應於形成隧道狀的 空洞缺陷的位置,藉由設定在側面本接合工程中的旋轉工 /、的釭轉方向及開始位置,可適當地密閉隧道狀的空洞缺 陷。 ★又,在本發明中,在上述第一表面本接合工程及上述 第一表面本接合工程所形成的塑性化區域中,從一邊側面 連通於另一邊的側面的隧道狀空洞缺陷僅形成於上述連接 構件,在此情況下,在上述側面本接合工程中,在上述旋 轉工具右旋轉的情;兄下,歧上述側φ本接合工程的開始 位置,使上述連接構件位於該行進方向的右側;在上述旋 轉工具左旋轉的情況下,設定上述側面本接合工程的開始 位置,使上述連接構件位於該行進方向的左側。 根據上述的接合方法,對應於形成隨道狀的空洞缺陷 的位置,藉由設定在側面本接合工程中的旋轉工具的旋轉 方向及開始位置,可適當地密閉隧道狀的空洞 [發明的效果] 15 2〇36-9981-pF;chentf ^59055 根據本發明的接合方法,設置連接構件而摩心 屬構件彼此的情況下,可提升金屬構 τ見丁金 卞的虱狁性及水密性。 【實施方式】 第—實施形態的接合方法,如第] # Π1 ^ 圖所不,將連接構 插入由第-金屬構件la及第二金屬構㈣突合而: 、的中空部之同時,藉由對第一金 " U1月笙^ ra 蜀構件h與連接構件 1及弟二金屬構件lb與連接構件耵的 拌而接合。 σ #進行摩擦攪 屬二=地說明本實施形態的接合方法的被接合金 所:也詳細地說明在接合該被接合金屬構件 1之際所使用的第-突.出材2與第二突出材3。 苒仵 …被接合金屬構件卜如第2…b圖所示 形癌' 中’其具有在端部形成凹槽ka、 u 件&结'-ΑΒ 對第—金屬構 第—金屬構件lb以及插入由第—金屬構件1 -金屬構件lb突合所形成 ”第 第-金>1爐杜1 . 構件U(U1)。 — '* 其剖面呈矩形,在端面η 弟一側面1 4a向坌_ η 上开^成攸 弟一側面15b連續形成的剖 槽ka。第二金屬構 」面王矩形的凹 蜀镩件lb由與第一金屬構件] 狀構成的金屬構件^取、卜 大略相同形 。形成於第二金屬構件1 h Μ 與第-金屬構件la„ 肖構件lb的凹槽kb係 a的凹槽ka相向配置,M由姑― 構件la及第二金屬描褚由使弟一金屬 ^ 屬構件1 b突合而形成中空部。 第孟屬構件la與第二金屬構件1 為相同組成的金屬彳 隹本只轭形態中 屬材枓’例如銘、銘合金、銅、銅合金、 2036-998 l-PF;Chentf 16 鈦鈦合金、鎂、鎂合全望 而可摩擦料的金屬_所構成。 面A、裡面為裡面接合金屬構件!的表面為表 側面為第二側面I)。又;?面為卜側面C、另—邊的 據第1圖的箭號。 $ %形態的上下左右前後係根 連接構件m為剖面呈拓形的長方 長度方向的兩端面ψ,豳哲 、體,連接構件[]〗的The surface bonding process and the side surface A g and the side surface joint region are repeated, and the plasticized region formed by the plasticizing region formed by the second surface of the upper surface of the upper jaw is repeated. According to the above-mentioned joining method, ^ , ^ m ^ ^ - the side of the metal member protrudes from the side to the friction stir, and the #μ S repeats the recorded area in the individual joint project. ;fe people eight μ # & 诒 closing the big department. Thereby, the connection can be improved. The airtightness and watertightness of the Meng members. In addition, in the present invention, r < ^ R 0 is the same as the protrusion of the above-mentioned segments, and the other side of the gang and the other side of the gang, the second part of the friction stir is connected to the σ work, wherein The above-mentioned first person #人 仅 Ρ 接合 joint work is repeated with the plasticized area formed in the second section of the fifth project. According to the above-described joining method, since the protruding portions of the segment portions are friction-mixed across the entire length of the depth direction, the protruding portion can be reliably sealed. Further, in the present invention, the side joint welding project "crosses the joint portion of the segment portion" to perform friction (four). According to the joint method, in the side joint welding project, the joint portion of the segment portion is not (4) The chemical zone is more closely sealed in the chemical zone. In addition, in the present invention, the plasticized region formed by the first surface bonding work and the first surface bonding work described is a side from the side. The channel-shaped void defect that is connected to the other side is formed by the metal member of the other side and the metal member of the other side. In this case, in the case of the side joining, the rotating tool rotates to the right. Next, the starting position 4 of the side joining project is set to the left side of the joining project, such that the connecting member is located 2036-9981-PF; the Chentf 14 ^59055, the left side of the direction of travel of the heart; in the case where the rotating tool is rotated to the left, The starting position of the side joining work is such that the connecting member is located on the right side of the traveling direction. Here, the first joining work and the second surface joining work are performed on the first surface. When the red-turning tool is rotated to the right, in the direction of the left side of the traveling direction, when the left-hand rotation of the rotating workpiece is shot to the right in the traveling direction, a tunnel spoon/two of the two sides may be formed. The above-mentioned void defect is the airtightness of the metal member and The main reason for the decrease in the water Φ density is the joint method according to the present invention, which corresponds to the position of the tunnel-shaped void defect, and the turning direction and the starting position of the rotary worker in the side joining project. Further, in the present invention, in the plasticized region formed by the first surface bonding work and the first surface bonding work, the side surface is connected to the other side. The tunnel-shaped cavity defect on the side surface is formed only in the connecting member. In this case, in the side joining work, when the rotating tool rotates to the right, the starting position of the joining side of the side φ is The connecting member is located on the right side of the traveling direction; and when the rotating tool is rotated to the left, the opening of the side joining project is set Positioning the connecting member on the left side in the traveling direction. According to the above-described joining method, the rotation direction and the starting position of the rotary tool in the side joining project are set corresponding to the position at which the hole-shaped void defect is formed. The tunnel-shaped cavity can be appropriately sealed. [Effects of the Invention] 15 2〇36-9981-pF;chentf ^59055 According to the joining method of the present invention, when the connecting members are provided and the members of the core members are mutually connected, the metal structure τ can be raised. See the 虱狁 及 及 及 及 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 At the same time as the hollow portion of the merging, the first gold < U1 month ra ra 蜀 member h is joined with the connecting member 1 and the second metal member lb and the connecting member 拌. σ # 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦Material 3.苒仵...the joined metal member, as shown in Fig. 2...b, has a groove ka, a piece & a ''ΑΒ to a first metal structure-a metal member lb and Inserted by the first metal member 1 - the metal member lb is formed by the "first - gold > 1 furnace Du 1. The member U (U1). - '* The section is rectangular, and the end face η is a side of the body 1 4a toward the 坌_ η 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上 上shape. The second metal member 1 h 相 is disposed opposite to the groove ka of the groove kb a of the first metal member la xiao member lb, and M is traced by the member member la and the second metal by the brother-metal The member member 1b is protruded to form a hollow portion. The first member member la and the second metal member 1 are of the same composition as the metal 彳隹 只 轭 形态 形态 属 例如 例如 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 998 l-PF; Chentf 16 Titanium-titanium alloy, magnesium, magnesium combined with all-metal and friction material. The surface A and the inside are joined to the metal member! The surface of the surface is the second side I). The surface is the side of the side C and the other side of the arrow according to the first figure. The upper and lower left and right front and rear connecting members m of the % form are the end faces of the rectangular length in the cross section. Body, connecting member []

lu 形成與第—金屬構件la月楚-A 件1 b的兩側面歲 弟一&屬構 屬構件U_ ka。的= kb的高度k3大略相等 ,屬構件lb的凹槽 凹槽ka的寬度k2 —_kb=構件U1的寬度u2形成與 構件Μ,如第.2二的寬度匕大略相等。即,連接 的中空部。.連接構件Μ在本實_中,由:金 件1 a相同的材料構成。 八 、,屬構 如第1圖及第. A側,第-金屬槿二 在被接合金屬構件1的表面 ^ * s a與第二金屬構件lb突合的部分成 马表面側突合部】i。 |刀成 〜 在破接合金屬構件1的裡面Β彻丨 弟:金屬構…第二金屬構件lb突合的面:’ 側突合部!2。又,在第—側面 成為裡面 件W與第:金屬構彳―側面D側,連接構 突合部J3。部分成為第二金屬側連接 /V , 冑件U1與第-金屬構件la突合的部 刀成為第一金屬側連接突合部J4。 ' 〇 第-突出材2及第二突出材3’如第2、3&及 不’其為爽持被接合金屬構件1的表面側突合部】!以及裡 2〇36-9981-PF;Chentf 17 1359055Lu forms the two-side younger member of the first-metal member la month Chu-A member 1 b, and the member member U_ ka. The height k3 of = kb is slightly equal, belonging to the groove of the member lb. The width k2 of the groove ka is - kb = the width u2 of the member U1 is formed to be substantially equal to the width of the member Μ, as in the second. That is, the connected hollow portion. The connecting member is composed of the same material as the gold member 1 a. 8. In the first and third sides, the second metal member 2 is formed on the surface of the metal member 1 to be joined with the second metal member 1b. | Knife into ~ Inside the broken joint metal member 1 : Brother: Metal structure... The second metal member lb protrudes from the surface: ' Side projection! Further, the first side surface is the inner surface member W and the metal structure side surface D side, and the joint portion J3 is connected. The portion becomes the second metal side connection /V, and the portion of the element U1 that protrudes from the first metal member la becomes the first metal side connection protruding portion J4. '〇-the protrusion 2 and the second protrusion 3' are as in the 2nd, 3& and not the surface-side protrusion of the joined metal member 1; and 2〇36-9981-PF; Chentf 17 1359055

面側突合部J2而配署沾-/>L 70 ,分別添設於被接合全屬構侔 1,覆盍隱臧出現於第—側 金屬構件 件la與第二金屬構件〗 —側面D的第一金屬構 1屬構件lb的接缝 材2及第二突出椅3的 ,,-、。雖然第一突出 材3的材貝並無特別限制 中,與被接合金屬構件} 隹本貝施形態 铒仟1相冋組成的材質 然第一突出材2及第、冓成。又,雖 z及弟—突出材3 本實施形態中,i為I祐技…貝並無特別限制,在 材料所形成。又,雖铁>…山相同組成的金屬 难热第—突出封 狀、尺寸並無特別限制,在太一 弟-大出材3的形 頂限d,在本實施形態中, 與表面側突合部中& # χ尺寸係 同。 Μ破接合金屬構件1的厚度尺寸相 r缠接1 f厂,、、第5 81 ’ _細說明玲於摩擦授拌的小型的 旋轉工具F(以下,.猛生「t t 目, 為小型疑轉工具F」)及大创旋轉工 具以以下稱「大型旋轉工具G」)。 第5a圖所示的小型旋轉 ^ ra 具F係由工具鋼等比被接合 金屬構件1還硬的金屬材料 η、突設於該肩部F“,下端面^ :有呈®柱狀的肩部 1 Μ的下為面F1丨的攪拌銷(探針汀卜小 型旋轉工具F的尺寸、渺 形狀雖,、、、' 對應於被接合金屬構件1 的材質及厚度等而設定,至少 王v比後述的表面側接合工程所 使用的大型旋轉工具G(參照第5b圖)還小型。如此,由於 可以用=負荷進行接合’可減低接合時附加於摩檫授拌裝 置的負何’即使是相當複雜的路經也可以順利地進行摩擦 攪H由於小型旋轉工具F的移動速度(輸送速度)可 比大型旋轉工具G還高速’可減低接合所需要的作業時間 2036-9981-PF;Chentf 18 1359055 f 及成本。 肩°卩F1的下端面FI1為具有推壓塑性流動化金屬而防 立刀政至周圍的部位。在本實施形態形成凹面狀。雖然肩 部F1的外徑L的尺寸並無特別限制,但在本實施形態中, 比大型旋轉工具G的肩部。的外徑γ,還小。 —授#r ♦ F2係從肩部F1的下端面Fi ^的中央垂下,在 本實施^中’形成前端小的圓錐台狀。又’在授拌鎖F2 的周面,形成刻設成螺旋狀的携持翼。雖然授祥銷Μ的外 控的大小並無限制,在每 h 在本Λ施形態中,最大外徑比大型 旋轉工具G的授掉鎖G2的最大外徑(上端徑)γ2還小,且最 小外徑(下端錄比授拌銷G2的最小外徑(下端徑爪還 小。攪拌銷F2的長度最好比f y 比大型旋轉工具G的措;κ,雜 的長度L】(參照第5b圖)。 丁’ 第5b圖所示的大型旌雜 八i万疋柃工具G由工具鋼等比 屬構=還硬的金屬材料所構成卜具有呈圓⑽的肩部^ …⑴的檀拌鎖(探物。 U G1的下端面Gn與小型旋轉工 面狀。授拌㈣從肩部G!的下端面G11的中央:形成凹 本實施形態中’形成前端小的圓錐台狀。又,+下,在 的周面’形成刻設成螺旋狀的攪拌翼。 纟攪拌銷G2 以下,詳細說明本實施形態的接合方法。〜 的接合方法包括(1)第一準備工程 本貫施形態 —預備了加 表面側接合工程、(4)第二準備工程、(5 )第 壬、(3) (6)裡面側接合工程、(7)突出材切 一預備工程、. '、程、(8)第三準備工 2036-9981-PF;Chentf 19 、(9)第—側面側接合工程 第二側面側接人 )第四準備.工程、(丨】) (1)第一準備工程 )大出材切除工程。 參照第2至4圖說明第 準備被接合金屬構丰備工程。第-準備工程為 + 構件1的摩擦攪拌的開始位置及处 的抵接構件(第―突出材2及第—ψ置束位置 準備工程.,在本 第一大出材3)的工程。第一 第二金屬構件〗:H ’其包括使第-金屬構件1已及 工程ΓΓ :合而將連接構…入中空部的突合 構件1=#2與第二突出材3配置於被接合金屬 诉1干的衣面側突合 拉拉斤 °P J1的兩側的突出材配置工程、藉由 这接弟一犬:出材2與第二突出姑q 、材3 .而假接合於被接合金屬 構件1的假接合.工程以及將被 W屬 蜱妯壯β 设σ立屬構件1設置於摩擦 攪拌裝1的被接合金屬構件設置工程。 、 (ι~ι)突合工程 在突合工程中,如第2圖及第 ^ 1 國汉弟3圖所示,使第二-金.屬. 構件1 b的端面Τ 2密接於第一令届姓 口士 弟孟屬構件la的端面T1之同 w ’將連接構件U1插入由凹槽k k kb所形成的中空部。 又,如第4圖所示,第一金屬構件的表面m與第 -金屬構件lb的表面12b齊平’而且第—金屬構件以的 裡面13a與第二金屬構件lb的裡面咖齊平。又,同樣地, 第-金屬構件la的第-側面14a與第二金屬構輯的第 -侧面14b齊平’第一金屬構件la的第二側面心與第二 金屬構件1 b的第二側面1 5b齊平。 (1 ~ 2)突出材配置工程 2〇36-9981-PF;Chentf 20 在大出材配置工转ώ 桂中’如第.2a及第2b圖所示,沿著 表面側突合部j 1將第— 一大出材2配置於第二側面d,並使 該抵接面抵接於第二侧 面β。而且,沿著表面側突合部j 1 將第一突出# 3配置於楚 、弟一側面C ’使該抵接面抵接於第 一側面C。此時,如禁 4b圖所示,第一突出材2的表面22 及弟一突出材3的表面<3〇 t 32與被接合金屬構件1的表面A齊 平’同時第一突出材2 &、 „ 、 的裡面23及第二突出材3的裡面 33與被接合金屬構件】从、 苟々再仟1的裡面Β齊平。 U-3)假熔接工程 在假溶接工鞋Φ, 往甲如第3a及3b圖所示,熔接被接合 金屬構件1與第一突.屮私〇 材2所形成的内侧角部2a、2b而假 接合被接合金屬構件 六山4 0 ”第—突出材2。而且,藉由熔接 被接合金屬構件1與第_办 '、~大出材3所形成的内侧角部3a、 3b而假接合被接合金屬 蜀偁件1與第二突出材3。The surface side protrusion portion J2 is provided with a smear-/>L 70, respectively, which is added to the joined genus structure ,1, and the cover 盍 盍 appears on the first-side metal member member la and the second metal member 〖-side D The first metal structure 1 is a joint material 2 of the member lb and the second protruding chair 3, -, . Although the material of the first projecting material 3 is not particularly limited, the first projecting material 2 and the first projecting material are formed of the material of the joined metal member. Further, although the z and the younger members - the protruding material 3, in the embodiment, i is a technique of I. The shell is not particularly limited and is formed of a material. Further, although the metal of the same composition of the iron > mountain is not difficult to be thermally sealed, the size is not particularly limited, and the top limit d of the Taiyi-large output 3 is in this embodiment, and the surface side is protruded. Department &# χ size is the same.厚度 接合 接合 金属 金属 金属 金属 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 接合 小型 接合 小型 小型 小型 小型 小型 小型 小型 小型 小型The turning tool F") and the Daiso rotating tool are hereinafter referred to as "large rotating tool G"). The small-sized rotary tool F shown in Fig. 5a is formed of a metal material η which is harder than the joined metal member 1 such as a tool steel, and is protruded from the shoulder portion F", and the lower end surface is provided with a shoulder of a columnar shape. The lower part of the 1 1 is the stirring pin of the surface F1 ( (the size and the 渺 shape of the probe T-small rotary tool F are set according to the material and thickness of the joined metal member 1 , at least the king v It is smaller than the large rotary tool G (see Fig. 5b) used in the surface side joining process described later. In this case, the joint can be joined with the load. This can reduce the load added to the friction stirrer during the joining. The relatively complicated path can also smoothly perform the friction stir. Since the moving speed (transport speed) of the small rotary tool F can be higher than that of the large rotary tool G, the working time required for the joint can be reduced by 2036-9981-PF; Chentf 18 1359055 f and cost. The lower end surface FI1 of the shoulder 卩F1 is a portion having a pressing plastic fluidizing metal and preventing the vertical knife from reaching the periphery. In this embodiment, a concave shape is formed. Although the outer diameter L of the shoulder portion F1 is not Special restrictions, but in this In the embodiment, the outer diameter γ of the shoulder portion of the large-sized rotary tool G is smaller. - The #r ♦ F2 system hangs from the center of the lower end surface Fi ^ of the shoulder portion F1, and the front end is small in the present embodiment. The truncated cone shape. In the circumferential surface of the mixing lock F2, a carrying wing engraved in a spiral shape is formed. Although the size of the external control of the Xiangxiang pin is not limited, in every h in the present configuration The maximum outer diameter is smaller than the maximum outer diameter (upper end diameter) γ2 of the lock G2 of the large rotary tool G, and the minimum outer diameter (the lower end is smaller than the minimum outer diameter of the dowel pin G2 (the lower end paw is still small. Stirring) The length of the pin F2 is preferably better than fy than the measure of the large rotary tool G; κ, the length of the miscellaneous L] (refer to Figure 5b). Ding's large-scale noisy i 疋柃 tool G by the tool shown in Figure 5b Steel is equal to the structure = hard metal material composed of a round (10) shoulder ^ (1) sandalwood lock (probe. U G1 lower end face Gn and small rotating face shape. Mixing (four) from the shoulder The center of the lower end surface G11 of G!: in the embodiment of the concave form, the shape of the truncated cone having a small front end is formed. Spiral stirring blade. 纟 Stirring pin G2 The joining method of the present embodiment will be described in detail below. The joining method of the first embodiment includes (1) the first preparatory work-integrated form-prepared surface-side joining work, (4) Second preparatory work, (5) Dijon, (3) (6) Inside side joint project, (7) Prominent material cut one preparatory project, ', Cheng, (8) Third preparatory work 2036-9981-PF; Chentf 19, (9) The first side of the joint side project is connected to the second side. The fourth preparation. Engineering, (丨)) (1) The first preparation project) The large material removal project. Refer to the description of Figures 2 to 4. Prepare the joint metal structure for the project. The first-preparation project is the starting position of the friction stir of the member 1 and the abutting member (the projecting material of the first projecting material and the first beaming position). The first and second metal members: H' include the first metal member 1 and the second protruding member 3 in the hollow portion, and the second protruding member 3 is disposed on the metal to be joined. V.1 dry side of the clothing side of the pull-up zipper PP J1 on both sides of the protruding material configuration project, by this pick up a dog: the output 2 and the second prominent qq, material 3. And the fake joint is engaged The pseudo joining of the metal member 1 and the joining of the metal member 1 to be placed in the friction stirrer 1 by the W-strength β are provided. , (ι~ι) project in the project, as shown in Figure 2 and Figure 3 of the Han Dynasty, the second-golden genus. The end face 构件 2 of the component 1 b is in close contact with the first The same as the end face T1 of the member of the genus M. genus la, the connecting member U1 is inserted into the hollow portion formed by the groove kk kb. Further, as shown in Fig. 4, the surface m of the first metal member is flush with the surface 12b of the first metal member 1b, and the inner surface 13a of the first metal member is flush with the inner surface of the second metal member lb. Further, similarly, the first side surface 14a of the first metal member 1a is flush with the first side surface 14b of the second metal composition 'the second side surface of the first metal member 1a and the second side surface of the second metal member 1b 1 5b is flush. (1 ~ 2) Projection of the protruding material 2〇36-9981-PF; Chentf 20 in the large-scale configuration of the switch 桂中中' as shown in Figures 2a and 2b, along the surface side protrusion j 1 will The first large material 2 is disposed on the second side surface d, and the abutting surface abuts against the second side surface β. Further, the first protrusion #3 is disposed along the front side protrusion portion j1 on the side surface C' of the Chu, and the abutting surface abuts against the first side surface C. At this time, as shown in the forbidden 4b diagram, the surface 22 of the first protruding member 2 and the surface <3〇t 32 of the protruding member 3 are flush with the surface A of the joined metal member 1 while the first protruding member 2 The inside 23 of the &, „, and the inner 33 of the second protruding material 3 and the joined metal member are flushed from the inside of the 苟々 re仟1. U-3) The false welding project is in the fake welding shoe Φ, As shown in Figs. 3a and 3b, the inner corner portions 2a, 2b formed by joining the joined metal members 1 and the first protruding girders 2 are welded to each other and the joined metal members are six joints. Outer material 2. Further, the joined metal fitting 1 and the second protruding member 3 are falsely joined by welding the joined metal members 1 and the inner corner portions 3a and 3b formed by the first and second large discharge members 3.

而且,可橫越内侧角部 Q 1 Za 2b及3a、3b的全長而連. 續地貫施熔接或斷續地實 蚯接。又’在第-準備工程中, 田J略熔接工程時,在夫 _ 在禾圖不的摩擦攪拌裝置的台架上, 可實施突合工程及突出材配置工程。 (1-4)被接合金屬構件設置工程 ▲在被接合金屬構件設置工程中,被接合金屬構件丄的 I ,朝向上方’將被接合金屬構件1固定於未圖示的摩Further, the entire length of the inner corner portions Q 1 Za 2b and 3a, 3b can be traversed continuously or continuously. In the 'preparation-preparation project, when the field J is slightly welded, the project of the projectile and the projecting of the protruding material can be carried out on the gantry of the friction stirrer. (1-4) Joining metal member installation work ▲ In the joined metal member installation project, the joined metal member I I is directed upwards, and the joined metal member 1 is fixed to the unillustrated

祭攪拌裝置的台架上。而且’ —P 在本貫施形態中,從台架上 方進行摩擦攪拌。 卞上 (2)第一預備工程 21 2〇36-9981-PF;chentf 第-預備工裎為表面側接合工程之前進行的工程 本實施形態中,1^ h z、已祜在衣面A侧接合被接合金屬構件i 與第一突出材.2的突人却.9 哲 人 〇邻j2的第一突出材接合工程'假接 δ被接合金屬構件彳的* z .衣面側犬合部Π的假接合工程、接 “皮接合金屬構件1與第二突出材3的突合部]3的第二突 罢#接口 &在衣面側接合工程中的摩擦授拌的開始位 置形成下穴的下穴形成工程。 在第一預備工程中,如第 弟『圖所不,使小型旋轉工具 移動而形成連續的移動執跡加⑹,對於突合部 f而進行連續的摩擦檀拌。即,插人摩Γ讀拌的開始位置On the gantry of the agitator. Moreover, in the present embodiment, the friction stir is performed from above the gantry.卞上(2) First preparatory work 21 2〇36-9981-PF;chentf The first preparatory work is the work performed before the surface side joining process. In this embodiment, 1^hz, the 祜 is joined on the garment A side. The joined metal member i and the first protruding material .2 are the first protruding material joining work of the .9 philosopher adjacent to the j2. The false joint project, the second protrusion # interface of the "skin joint metal member 1 and the second projecting member 3", and the start position of the friction stir in the garment side joining project form the lower hole Hole forming project. In the first preparatory work, if the younger brother does not, the small rotating tool is moved to form a continuous moving track plus (6), and the friction portion is continuously rubbed for the protruding portion f. The starting position of the hybrid

Sp!的小型旋轉工具F的播 Λ 、 撹拌釦F2(麥照第5a圖)在中迨不Sp!'s small rotary tool F's sowing, 撹 扣 F F2 (Mai Zhao 5a) is not in the middle

脫離而移動至結束位置E ^ 叩且,在本實施形態中,雖然 將摩擦授摔的開始位置Spi .讯认哲 5又於弟一大出材2,將摩擦攪拌 的結束位置Epi設於第二突出刼 大出材3,但亚非限定開始位置Spi 與結米位置Epi的位置。又,; 一 又在本貫施形態中,.藉由使小型 旋轉工具F及大型旋榦工目p ^ , ^ G的旋轉方向一致,可節省作 業手續。 本實施形態的第一預借τ 4。士命& 貝備工釦中摩擦攪拌的順序參照第 6圖及第7圖做詳細說明。 首先,如第6a圖所示,. 口汀不,使小型旋轉工具F位於設在第 一突出材2的適當位置的ν 且的開始位置Sn的正上方,接著, 小型旋轉工具F邊右旋轉邊τ政 邊下降而將攪拌銷F 2推Μ至開始 位置Sp!。小型旋轉工且ρ沾 、疋轉速度雖然對應於摩擦携拌 的被接合金屬構件1等的姑 ’ 子扪材質及厚度而設定,大多數的情 2036-9981-PF;Chentf 22 況是設訂於。 、 〜20 00 (rpm)的範圍内。 田授知銷F2接觸於第一突出材2的表面22時,藉由 '使授拌銷p2的周圍的金屬塑性流動化,如第6b圖 所示,攪拌銷㈡插入第一突出材2。 攪拌銷F2的全體進入第-突出材2且肩部F1的下端 面川的整面接觸於第-突出材2的表面22後,如第7圖 7、使】型旋轉工具F邊旋轉邊朝向第一突出材接合工 私的起點S2做相對移動。 、,"小型旋轉工具F的移動速度(輪送速度)雖然對應於攪 肖2的尺寸、形狀、被膜擦攪拌的被接合金屬構件1等 的材質及厚度而設定,大多數的情況下,設定於1 00〜 分)的範圍内。小型旋轉工具.F移動時的旋轉速度 與插入時的旋轉速度相同或更低速。而且,在小型旋轉工 具F移動之際,肩部F1的軸線雖然可相對於鉛直線稍微向 行進方向的後側傾斜,但若不傾斜而,+型旋轉工 具F的方向轉換變得容易,可以做複雜的動作。當小型旋 轉工具F移動時’授拌銷以的周圍的金屬依次塑性流動化 之同時’在從㈣銷F2分離的位置上使塑性流動化後的金 屬再度硬化。 使小型旋轉工具F做相對移動而連續地摩捧授摔至第 -突出材接合工程的起點s2之後’在起點以使小型旋轉 工具F不脫離而依此狀態移行至第一突出材接人工矛。 (2-1)第一突出材接合工程 在第-突出材接合工程中,對於第u㈣ 2036-9981-PF;Chentf 23 5金屬構件丨的突 接合金屬構件】舆第一I違行摩擦搜掉。具體而言’在被 擦攪拌的路徑,.、儿社々大出材2的接鏠(邊界線)上設定摩 而對突合部打進〜磨&使小型旋轉工具F做相對移動, 1 JZ進仃摩擦橹姓 ^ 小型旋轉工具F在中、拌。而卫,在本實施形態中,使 t途不脫離— 起點S2連續地進行 弟犬出材接合工程的 %、欖拌至終點e2。 而且,在使小型旋轉工呈. 小型旋轉工具:F右凝轉的情況下’由於在 之虞,#I 。的左側有產生微細的空洞缺陷 f ^ ^ 钱°工备的起點β與終點e2的位 置而使被接合金屬構件1 的右#丨^ 於小型旋轉工具F的行進方向 的々側。如此’由於難以在 缺陀,-T e 欠任ΰ至屬構件1側產生空洞 缺fe可传到尚品質的接合體。 同樣地,在使小型旋轉工 ., 得 /、F左%得的情況下,由於 在小型旋轉工具F的;?千# 士丄 ^ )仃、方向的右側有產生微細的空洞缺 曰之’设定第一突.出材接合工程的起點§2與終點以的 位置而使被接合金屬構件1位於小型旋轉工具F的行進方 向的左側。具體而言,雖鈇省 …、’略圖不’也可以在使小型旋 轉工具F右旋轉的情況下的終點位置^的位置設置起點, 在使小型旋轉工具F右旋轉的情況下的起點位置s2的位置 設置終點。 而且,當小型旋轉工具F的授拌銷F2進入突合部0 時’雖然被接合金屬構件丨與第一突出材2拉離的力作用, 由於藉由溶接被接合金屬構件!與第—突出材2所形成的 内側角部2a、2b(參照第3圖)而進行假接合,因此被接合 2036-998l-PF;Chentf 24 丄妁9055 金屬構件1與第一突出材2之間不會產生開口。 (2-2)假接合工程 /在】、型旋轉工具F到達第一突出材接合工程的終點β 之後,在終點e2使摩擦攪拌不結束而連續地進行摩擦攪拌 ^ =接合工程的起點sl,依此狀態移行至假接合工程。即, Γ弟:突出材接合工程的終點e2至假接合工程的起點S1 使i i旋轉工具F不脫離而繼續進行摩檫攪拌,而且在起 使小型旋轉#具F不脫離而移行至假接合工程。如 此,在第—突出材接合工程的終點e2的小型旋轉工具 ::作業是不需要的’可有效、迅速地進行預備性的接合 作業。 ^本實施形態中,將第—突出#接合工程的終點以至 又。工程的起點si摩擦攪拌路徑設定於第一突出材2 動 1 %軺工具F從第-突出材接合工程的終點e2移 二此,從第一突出材接合工程的終…假接合 金屈播’έ Sl的工程中’由於空洞缺陷難以產生於被接合 金屬構件卜可得到高品質的接合體。 人立在叙接σ工各令’對於被接合金屬構件】的表面側突 。部Jl(參照第7圖)進行摩擦攪拌。且秘 拌的路徑設定於被接人各屈 ,、肢而s,將摩擦攪 心 接5金屬構件1的接縫(邊界線)上,藉 由使小型旋轉工具F沿著 π , 么仪相對移動,越過表面側 …η的王長而連續地進行摩擦搜拌。而 形態中,使小型旋轉工I F在 本只包 /、F在圖中不脫離而從假接合工程 2036-998l-PF;Chentf 1^59055 的起點Sl至終點el k ...Λ地進仃摩擦攪拌。 在小型料料合n 終點el摩擦攪拌不鈇 、,-e之後,在 出材接合工程起點Γ進行摩擦授掉至第二突 •wr 口丄径超點s 3,佑 仲.站必八 程。即,從假接人工襄 、‘”订至第二突出材接合工 …,使小型旋轉工且;1弟二突出材接合工和:的 拌,而且,在起二:不脫離而持續地進行摩擦搜 立在起點S3使小型旋轉 二突出材接合工程。 、纟錢離而移行至第 在本實施形態中,將假接人 从杜人 按D工釭的終點el至第二办山 材接e工程.的起點 3 大出 封3.上,使小型旋轉工| 、弟一大出 第二突出封接合H起H %的終點el移動至 二突出材3。如此…” 5之際的移動執跡形成於第 在仗假接合工程的終點2 材接合工程的起點s3的丁# 士 ei至第二突出 難以m同抑 ㈠,由於在被接合金屬構件】 ,0 :工刃缺^,可得到高品質的接合體。'.一... -3)第二突出材接合工程 第材接合工程中,對於被接合金屬構件I鱼 =的突合部]3進行摩猶。具體而言,將摩 縫(邊界線)上了 屬構件1與第二突出材的接 而對於突人部.3丨型旋轉工具F沿該路徑做相對移動, 使小型旋轉工呈Ρ / 士 隹本貝細形恶中, 程的㈣f h不脫離而而從第二突出材接合工 ,” 3逆、,、地摩擦攪拌至終點e3。 而且’由於使小型旋轉工具F右旋轉,設定第二突出 2036-9981-PF;Chentf ^ 1359055 材接合工程的起點s3與蚊 件1位於小型旋轉工旦、"· e3的位置而使被接合金屬構 x ^ . /、的行進方向的右側。 又,當小型碇轉工具 由於被接合金屬構件i與“.銷F2進入突合部]3時., 礼(參照第3圖)藉由炫接一突出材3的内側角部3a、 第-突出封9夕π 假接合’被接合金屬構件1盥 弟-犬出材3之間不會產生開孔。 -In the present embodiment, the start position Spi of the frictional drop is given, and the end position of the friction stir is set to be the second. The second highlight is large, but the Asian and African limits the position of the starting position Spi and the knot position Epi. Moreover, in the present embodiment, the operation procedure can be saved by making the rotation directions of the small rotary tool F and the large rotary work p ^ , ^ G uniform. The first pre-borrowing τ 4 of this embodiment. The sequence of friction stir in the life reserve and the spare part of the beaker is described in detail in Figures 6 and 7. First, as shown in Fig. 6a, the small rotary tool F is located directly above the start position Sn of ν which is disposed at the appropriate position of the first projecting member 2, and then, the small rotary tool F is rotated rightward. When the side of the τ is lowered, the stirring pin F 2 is pushed to the starting position Sp!. For small-sized rotary workers, the ρ and 疋 rotation speeds are set corresponding to the material and thickness of the metal member 1 to be joined by friction, and most of the conditions are 2036-9981-PF; the Chentf 22 condition is set. to. , ~20 00 (rpm) range. When the field-receiving pin F2 contacts the surface 22 of the first projecting material 2, the metal around the pinning pin p2 is plastically fluidized, and as shown in Fig. 6b, the stirring pin (2) is inserted into the first projecting material 2. After the entire length of the stirring pin F2 enters the first protruding material 2 and the entire surface of the lower end surface of the shoulder portion F1 contacts the surface 22 of the first protruding material 2, as shown in FIG. 7 , the rotating tool F is rotated toward the side. The first protruding material is joined to the starting point S2 of the smuggling work for relative movement. The movement speed (rotation speed) of the small rotary tool F is set in accordance with the size and shape of the stirring blade 2, the material and thickness of the joined metal member 1 such as the film-scraping, and the like. In most cases, Set within the range of 1 00 to minutes). The rotation speed of the small rotary tool .F is the same as or lower than the rotation speed at the time of insertion. Further, when the small rotary tool F is moved, the axis of the shoulder portion F1 can be slightly inclined toward the rear side in the traveling direction with respect to the lead straight line, but the direction of the +-type rotary tool F can be easily changed without tilting. Do complicated exercises. When the small-sized rotary tool F moves, the metal around the mixing pin is plastically fluidized at the same time, and the metal after the plastic fluidization is hardened again at the position separated from the (four) pin F2. After the small rotary tool F is relatively moved and continuously thrown to the starting point s2 of the first-projection jointing work, 'the starting point is such that the small rotary tool F does not disengage and moves to the first protruding material to receive the artificial spear. . (2-1) The first projecting joint project in the first-projection material joining project, for the u (four) 2036-9981-PF; the joint metal member of the Chent 23 5 metal member 舆] . Specifically, 'the path of the rubbing and stirring, the setting of the joints (the boundary line) of the child's large output 2, and the setting of the friction part, the grinding and the small rotating tool F are relatively moved, 1 JZ enters the friction and surnames ^ Small rotating tool F in the middle, mix. In the present embodiment, in the present embodiment, the t-way is not deviated from the starting point S2, and the % of the brother-in-law jointing work is continuously performed, and the stalk is mixed to the end point e2. Moreover, in the case where the small rotary tool is made into a small rotary tool: F is right-turned, the result is "#I". On the left side, there is a position where the fine hole defect f ^ ^ is the starting point β and the end point e2 of the workpiece, so that the right side of the joined metal member 1 is on the side of the traveling direction of the small rotary tool F. Thus, it is difficult to produce a void in the component 1 side due to the difficulty in the absence of the tortoise. Similarly, in the case where the small rotary machine is obtained, and the left and right F are obtained, there is a small void in the right side of the direction due to the small rotating tool F. The position of the first projection, the starting point §2 of the material joining process, and the position of the end point are set such that the joined metal member 1 is positioned on the left side in the traveling direction of the small rotary tool F. Specifically, the starting point position s2 in the case where the small rotary tool F is rotated right is set, and the starting point position s2 can be set at the position of the end position ^ when the small rotary tool F is rotated right. The location sets the end point. Further, when the mixing pin F2 of the small rotary tool F enters the protruding portion 0, the metal member is pulled by the force of the first protruding member 2, and the metal member is joined by the welding! The inner corner portions 2a and 2b (see FIG. 3) formed by the first protruding material 2 are false-joined, and thus joined 2036-998l-PF; the Chentf 24 丄妁9055 metal member 1 and the first protruding member 2 There will be no openings between them. (2-2) The false jointing work/after the rotary tool F reaches the end point β of the first projecting joint project, the friction stir is not finished at the end point e2, and the friction stir is continuously performed ^= the starting point sl of the joining project, In this state, it moves to the false joint project. That is, the younger brother: the end point e2 of the projecting joint project to the starting point S1 of the false jointing work, the ii rotating tool F is not detached, and the squeezing of the squeezing tool F is continued, and the small rotating #F is not detached and moves to the false joint project. . As a result, the small rotary tool at the end point e2 of the first projecting joint project: the work is unnecessary, and the preliminary joining work can be performed efficiently and quickly. In the present embodiment, the end point of the first-protrusion # joining project is repeated. The starting point of the project si friction stirring path is set to the first protruding material 2, and the tool F is moved from the end point e2 of the first protruding material joining project, from the end of the first protruding material joining project... In the engineering of έ Sl, it is difficult to obtain a high-quality bonded body due to the occurrence of void defects in the joined metal members. The person stands in the direction of the surface of the workpiece. Part J1 (refer to Fig. 7) is subjected to friction stir. And the path of the secret mixing is set to be bent, and the limbs are s, and the friction is stirred on the joint (boundary line) of the 5 metal members 1, by making the small rotating tool F along π, Move, and cross the surface side...the length of the η is continuously and frictionally searched. In the form, the small rotary worker IF is detached from the fake joint project 2036-998l-PF; the starting point S1 of the Chentf 1^59055 to the end point el k in the present package /, F does not detach from the figure. Friction stir. After the small material is combined with the end point, the friction stir is not 鈇, after -e, at the starting point of the material joining project, the friction is given to the second point wr. The path is over the point s 3, and the station must be eight times. . In other words, from the false manual 襄, '" to the second protruding material bonding machine, so that the small rotating work; 1 brother two protruding material joints and: mixing, and in the second: no detachment and continuous The friction is found at the starting point S3 to make the small rotating two protruding material joint project. The money is transferred and moved to the first embodiment, and the dummy person is connected from Du people to the end point of the D work to the second mountain. The starting point of the e-engineering is 3 large out of the seal 3. On the small rotating machine |, the younger one out of the second protruding seal joint H from the end point of H% el moves to the second protruding material 3. So..." The obstruction is formed at the end of the 仗 接合 接合 2 2 2 2 2 2 2 2 s s s 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至 至A high quality joint is obtained. '.1... -3) Second projecting joint project In the joint joining project, the joint portion 3 of the jointed metal member I fish = is performed. Specifically, the joint member 1 and the second projecting member are attached to the joint (the boundary line), and the relative rotation of the protruding portion of the member 3 is performed along the path, so that the small rotary worker is presented as a gentleman. In the case of the 细 贝 细 细 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The second protrusion 2036-9981-PF; the starting point s3 of the Chentf ^ 1359055 material joining project and the mosquito part 1 are located at the position of the small rotating work, "· e3 so that the direction of the joined metal structure x ^ / /, is on the right side. Further, when the small boring tool is engaged with the metal member i and the "pin F2 into the protruding portion" 3, the ceremonial (refer to Fig. 3) is spliced by the inner corner portion 3a of the protruding member 3, and the first protruding portion The opening of the yoke y false joint 'the jointed metal member 1 盥 brother-dog output 3 does not create an opening. -

在小型旋轉工具F 之後,在終ϋ 大出材接合工程的終點e3 d不結束摩擦.措姓,二、* 至5又於4二突出材3的結束位置& 料、攪拌 中,將結束位置EPI設定於出現…且’在本霄施形態 A側的接缝(邊界線)的延長 苒仵1的表面 食咸上。即,結束位置Ep!為絲、十·After the small rotary tool F, the end point e3 d at the end of the large-scale joint project does not end the friction. The last name, two, * to 5, and the end position of the 4th protrusion 3 and the mixing, will end. The position EPI is set to appear on the surface of the joint of the joint (the boundary line) of the present embodiment A. That is, the end position Ep! is silk, ten·

的衣面側接合工程中的摩捧 為後U 手栎找:并的開始位置S([丨。. 在小型旋轉工具7到達結束位 工且F、喜#赫濞w 之後,使小型旋轉 J邊紅轉邊上升而使擾拌銷F2從結束位置 以上’雖然針對第,材接合工程、假接合工程以 及第二突出材接合工程做說明,但在各 成B盘v 接°工程中的軌跡 僅疋舉例表示,但其他形態亦可。 又,也可省略第—突出 材接合卫程及Ρ突出材接合工程,而僅進行假接合 (2-4)下穴形成工程 接著’實施下穴形成工程。下穴形虑 取工知,如第5b圖 所示,在表面側接合工程中的摩擦攪拌的 件的開始位置形成下 穴P1的工程。在第一預備工程中的下穴开 /战工程中,在設 定於第二突出材3的表面32的開始位置Smi形成 下穴P1的目的在於減低大型旋轉工且Γ ” G的攪拌銷G2 21 的插入㈣(m抗),在本實施形態中,使小型旋轉工 八F的攪什銷F2(參照第5a圖)脫離時所形成的拔孔H1以 =圖7Γ的鑽頭擴孔而形成。若利用拔孔以,由於可簡化下 、,的形成丄程’可縮短作業時間。雖,然下X P1的形態 並無特別限制,但在本實施形態中,其為圓筒狀。而且, 在本貫施形態中,sfe姊、+ & — -^ 雖然在第二突出材3形成下穴P1,但下In the back side of the joint work, the grip is found for the rear U hand: the starting position of the S ([丨.. After the small rotary tool 7 reaches the end position and F, hi #赫濞 w, make the small rotation J When the red edge is raised, the spoiler pin F2 is raised from the end position. Although the description is given for the material joining, the false joint project, and the second projecting joint project, the trajectory in each of the B-disks is connected to the project. It can be exemplified only by other examples, but other forms are also possible. Alternatively, the first protruding material bonding process and the Ρ protruding material joining project may be omitted, and only the dummy joint (2-4) under the hole forming process may be omitted and then the lower hole forming process may be performed. The work of the lower hole shape is known, as shown in Fig. 5b, the formation of the lower hole P1 is formed at the start position of the friction stir piece in the surface side joining project. The lower hole opening/warning in the first preparatory work In the project, the purpose of forming the lower hole P1 at the start position Smi of the surface 32 of the second projecting material 3 is to reduce the insertion (four) (m-resistance) of the stirring pin G2 21 of the large-sized rotary machine, and in the present embodiment. In the middle, let the small rotary worker F F stir the pin F2 (refer to the 5a The hole H1 formed at the time of the detachment is formed by reaming the drill bit of Fig. 7Γ. If the hole is removed, the forming process can be simplified, and the working time can be shortened. However, the shape of X P1 is obtained. Although it is not particularly limited, in the present embodiment, it is cylindrical. Further, in the present embodiment, sfe姊, + & -^, although the lower protrusion P3 is formed in the second protrusion 3,

p P1的位置亚無特別限制,可形成於第一突出材2,雖然 °形成於大合部j 2、j 3,但最好是形成於如本實施形態的 出現於被接合金屬構件i的表面A側的被接合金屬構件1 的接縫(邊界線)的延長線上。 1而且,在本實施形態中,雖然將小型旋轉工具F的禮 τ身F.2(’、、、第5a圖)的拔孔H1做擴孔而形成下穴.ρι的情 j而饺。兒明,但攪拌銷F2的最大外徑X2比大型旋轉 二、的攪拌銷G2的最小外徑γ3還大且攪拌銷F2的最大外The position of p P1 is not particularly limited and may be formed on the first projecting member 2, and although ° is formed in the merging portion j 2, j 3 , it is preferably formed in the joined metal member i as in the present embodiment. An extension line of the joint (boundary line) of the joined metal member 1 on the surface A side. In addition, in the present embodiment, the hole H1 of the small rotating tool F of the small body F. 2 (',,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, However, the maximum outer diameter X2 of the stirring pin F2 is larger than the minimum outer diameter γ3 of the large-sized rotating pin G2 and the maximum of the stirring pin F2.

仏X2比㈣銷G2的最大外徑K還小(γ3<χ2<γ2)的情況.下.., σ 、疋攪拌銷F 2的拔孔η 1依此狀態而形成下穴p i。 (3)表面側接合工程 乂面側接合工程為真正地接合被接合金屬構件1的表 面A側的表面側穸人了彳& < # 入 惻大σ邛J1的工程。在本實施形態的表面側 :°一釭中’使用第5b圖所示的大型旋轉工具G,對假接 -狀也、的表面側突合部η從被接合金屬構件“ 進行摩擦攪拌。 在衣面側接合工程中’如第8a〜圖所示,將大型旋 '、)攪拌銷G2插入(壓入)形成於開始位置的下 2036~9981-PF;Chentf 〇〇 穴Pi,使插入的搜拌鎖G2在中途不脫 置心。即,在表面側接合工程巾’從下穴?1夕結束位 拌’而連續地騎摩㈣拌直到結束 7摩擦授 、 述第—預備工程結束的時間點,呈備j _ 靛轉工具F的摩捧 具備小型 付》p 裝置由於位於第二突.出材“… 位直En的正上方(參 9,·〇束 .的開妒位置“ 為表面側接合工程 使具備大型旋轉工具㈠ = 移動而進行表面側接合工程,可簡化作業。 不 而且,在本實施形態中,雖然在第 擦攪拌的開始位置Sm),在 出材3設置摩 在弟一突出材2 土 $ 但開始位。又i、,-S束位置 夫日… —束位置的位置並無限定。 ::第圖而更詳細說明表面側接合工程。 PI(開*如第h圖所7^ ’使大型旋轉工具G位於下穴 1(開始位置Sm)的正上方, 旋轉邊下降而將授拌鎖G2^ 大^轉…邊右 以進入… 前端插入下穴Π。當授拌銷.. ^進入下八P〗時,禮拉雜 的穴辟, · ❼周面(側面).抵接於下穴P1 产動二…仅穴壁塑性流動化。當成為此形態時,塑性 :銷以、’錢拌銷G2的周面被壓退,同時由於壓入授 :㈣,可減低壓入初期階段的壓入阻抗。又,在大型旋 轉工具G的肩部Gi抵接 出封3的表面32之前’ 由於攪昝銷G2抵接於下穴pj 短至塑性流動化的時間。即,可二而產生摩擦熱,可縮 卩了減低摩擦攪拌裘置的負荷, 此外可縮鈕本接合所需要的作業時間。 授掉銷G2的全體达人楚 . 王體進入第二突出材3且肩部。的下端 2036-9981-PF;Chentf 29 1359055 面Gil的整面接觸於第二突.出材3的表面3 ^ 8b圖所示,邊進行摩擦授拌邊使大型旋轉工且之後’如第 金屬構件1的表面側突合部的一端_ ,月被接合 且,橫切過突人邱彳q品* . 订相對移動,而 旋轉工具G移動時,其搜摔鎖G2的周圍的金 田使大型 動化,同時在從攬拌鎖G2分離的位置上=塑性流 M i庳;5® /μ t π 塑丨生,,丨L動化.的金 屬再度硬化而形成塑性化區域(以下 ¥ 1 )品n 表面側塑性化區域 以」)。而且,塑性化區域包括由旋轉 〇 xa , . y, J厚擦熱加熱而 呈現塑性化的狀態以及旋轉 常溫的狀態。 叙轉工具通過而回復至 表面側塑性化區域W1的 J衣度,在本實施形態中, 攻好形成比從被接合金屬構件 再1的祆面A.至逻接構件U1的 上面的輯⑴.還大。即,藉由表面側塑性化區域Η接觸 於連接構件U1,由於搭勒主二/ , + 铖越表面側突合部J1的深度方向的 全長而進行摩擦搜拌,可更提.高產品的品質。 大型旋轉卫具G的移動速度(輸送速度)雖然對應於授 掉鎖G2的尺寸、形狀、摩擦_的被接合金屬構件i等的 材質與厚度等而設定,在大多數的情況下,設定於3〇〜 30 0 (mm/分)的範圍内。 在、入被接合金屬構件】的熱量過大的情況下,水從 表面A側被供給至大型旋轉工具g的周圍而進行冷卻。而 且田冷部水進入第—金屬構件la及第二金屬構件lb之 間時’《在接合面(端面T1、T2,參照第3b圖)會有產 生氧化皮膜之虞,在本實施形態中,由於實施假接合工程 2036-9981-PF;Chentf 30 1359055 而封閉開口,冷卻水難以進入被接合金屬構件丨之 不會使接合部的品質劣化。 b ’而 在被接合金屬構#1的表面側突合部η,將摩 的路徑設定於被接合金屬構件1的接縫上(假接合:程: 的移動執跡上)設定摩擦撥拌的路徑,使大型旋轉 該路徑做相對移動,而從表面側突合部的 2沿 連續地進行摩㈣拌。在使大型㈣工具G相對仏X2 is smaller than (4) the maximum outer diameter K of the (four) pin G2 (γ3 < χ 2 < γ2). The lower hole η 1 of the σ and 疋 stirring pin F 2 forms a lower hole p i in this state. (3) Surface-side joining process The kneading-side joining process is a process in which the surface side of the surface A side of the joined metal member 1 is actually joined to the 彳 &<# 恻 邛 邛 邛 J1. In the surface side of the present embodiment, the large-sized rotary tool G shown in Fig. 5b is used, and the surface-side protruding portion η of the dummy-like shape is "frictionally stirred" from the joined metal member. In the face-side joining project, as shown in Fig. 8a to Fig., the large-sized rotary ',) stirring pin G2 is inserted (pressed in) into the lower position of 2036~9981-PF; the Chentf Pi point Pi, so that the inserted search The mixing lock G2 does not detach the heart in the middle. That is, the surface of the construction side is joined with the construction towel 'from the lower hole? 1 end of the end of the mixing' and the continuous riding (four) mixing until the end of the 7 friction, the first - the completion of the preparatory work Point, presented j _ 靛 转 F F F F F F F F F F F 具备 具备 具备 具备 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 p p p p p p p p In the side joining process, the large-scale rotary tool (1) is moved to perform the surface-side joining process, which simplifies the work. In addition, in the present embodiment, at the start position Sm) of the second rubbing agitation, the output is set in the output 3 A protruding material 2 soil $ but the starting position. Also i,, -S beam position ... - The position of the beam position is not limited. :: The figure shows the surface side jointing project in more detail. PI (open * as shown in Figure h of the figure 7^', the large rotating tool G is located at the lower hole 1 (starting position Sm) Directly above, the rotating side will drop and the mixing lock G2^ will be turned to the right side to enter... The front end is inserted into the lower hole. When the mixing pin.. ^ enters the next eight P〗, the Lala miscellaneous hole, · ❼ The circumferential surface (side). Abuts the lower hole P1. The second is the plastic flow of the hole wall. When it becomes this form, the plasticity: the pin, the circumference of the 'Gold Mixing G2' is retracted, and at the same time (4), the press-in impedance of the low-pressure initial stage can be reduced. Further, before the shoulder Gi of the large-sized rotary tool G abuts the surface 32 of the seal 3, the pick-up pin G2 abuts against the lower hole pj and is short to plastic. The time of fluidization, that is, the frictional heat can be generated, the load of the friction stirrer can be reduced, and the working time required for the joint of the button can be reduced. The total amount of the G2 is awarded. Entering the second protrusion 3 and the lower end of the shoulder 2036-9981-PF; the entire surface of the Gent of the Chent 29 1359055 surface is in contact with the second protrusion. As shown in the figure 3^8b, the friction is used to make the large-scale rotary work and then the end of the surface side of the first metal member 1 is joined, and the moon is joined and cross-cutted. When the rotary tool G moves, the Jintian around the search lock G2 makes a large movement, and at the position separated from the lock G2 = plastic flow M i庳; 5® / μ t π The plastic is re-hardened to form a plasticized region (hereinafter referred to as "1"), and the plasticized region on the surface side is "". Further, the plasticized region includes a state of being plasticized by the heating of the rotating 〇xa, .y, J thick, and a state of rotating normal temperature. When the revolving tool passes, it returns to the J-degree of the surface-side plasticized region W1. In the present embodiment, the formation of the surface (1) from the top surface A. of the joined metal member 1 to the upper surface of the logic member U1 is struck. It is still big. In other words, the surface-side plasticized region Η is in contact with the connecting member U1, and the friction is searched for the full length in the depth direction of the surface-side protruding portion J1. . The moving speed (conveying speed) of the large-sized rotary keeper G is set in accordance with the size and shape of the lock lock G2, the material and thickness of the joined metal member i such as the friction, and the like. In most cases, it is set in 3 〇 ~ 30 0 (mm / min) within the range. When the amount of heat entering the joined metal member is excessively large, water is supplied from the surface A side to the periphery of the large rotating tool g to be cooled. Further, when the cold water of the field enters between the first metal member 1a and the second metal member 1b, 'the joint surface (the end faces T1, T2, see Fig. 3b) may have an oxide film, and in the present embodiment, Since the dummy joint project 2036-9981-PF and the Chentf 30 1359055 are closed to close the opening, it is difficult for the cooling water to enter the joined metal member without deteriorating the quality of the joint portion. b', at the surface side protrusion η of the joined metal structure #1, the path of the friction is set on the joint of the joined metal member 1 (the pseudo engagement: the movement of the path:) to set the path of the friction stir The large-scale rotation of the path is relatively moved, and the two sides of the surface-side projection are continuously mixed. In making the large (four) tool G relative

:側大合部n的另-端之後,邊進行摩擦授拌邊橫切過穷 6部j.2,依此狀態朝結束位置&做相對移動。 、After the other end of the side joint portion n, the friction cross-feeding edge crosses the poor six parts j.2, and the relative movement is made toward the end position & ,

而且’在本實施形態中, 件1的表面側的被接合金屬構 線上設定摩擦攪拌的開始位置 的摩擦攪拌的路徑成為一直線 線時,由於可將大型旋轉工具 度’可有效地進行表面側接合 工具G的磨耗量。 由於在出現於被接合金屬構 件1的接縫(邊界線)的延長 心》,可使表面側接合工程中 。當摩擦攪拌的路徑成一直 G的移動距離抑制至最小限 11程’而且可減.低大型.旋轉 -在大型旋轉工具G到達結束位£Eh]之後,如第化麗 所不,使大型旋轉工具G邊旋轉邊上升而使攪拌銷Μ從為 束位置E们(參照第8b圖)脫離。而且,在結束位置-當賴 拌銷G2脫離至上方時,不可避免地形成與攪拌銷以大鸣 相同形狀的拔孔Q卜在本實施形態中依此狀態而保留。 大型旋轉工具G的攪拌銷G2從結束位置“脫離之際 勺大垔旋工具G的旋轉速度(脫離時的旋轉.速度)最好比 私動%的%轉速度還高速。如此,與脫離時的旋轉速度與 2036-9981-PF;chentf 31 ’.移動時的旋轉迷度相同的情況相 阻抗變小,在…u 田於攪什銷G2的脫離 作業。 〜、仃攬知銷¢2的脫離 而且’在本實施形態中’雖然在表 進行第一褚I τ , j极口工%之别 預備工程,省略第一預備工程,在第一準備工程 之後進行表面側接合工程。 一 (4)第二準備工程 籲 f一準備工程為第二預傷工程之前進行的準備工程。 貫鉍型態中:’其具備使被接合金屬構件丄的裡面“丨 合件IS:設置於未圖示的摩輸裝置的被接 (4-1)被接合金屬構件 八在被接合金屬構件設置工程中,解除了完成表面側接 5工程的破接合金制件1的拘束後,將被接合金屬構件 1的表裡相反,使裡面.β側 巩朝向上方而再度地設置於.摩檫In the present embodiment, when the path of the friction stir at the start position of the friction stir at the joint metal line on the surface side of the member 1 is a straight line, the large-scale rotary tool can be effectively joined to the surface side. The amount of wear of the tool G. Due to the elongation of the seam (boundary line) appearing on the joined metal member 1, the surface side can be joined in the work. When the path of the friction stir is constant, the moving distance of G is suppressed to a minimum of 11 steps 'and can be reduced. Low large. Rotation - after the large rotary tool G reaches the end position £Eh], such as the first turn, the large rotation The tool G is raised while rotating, and the stirring pin is disengaged from the beam position E (see Fig. 8b). Further, at the end position - when the lap pin G2 is detached to the upper side, the unplugging hole Q which is inevitably formed in the same shape as the stirring pin is inevitably retained in this embodiment. When the stirring pin G2 of the large-sized rotary tool G is "disengaged from the end position", the rotation speed of the large-diameter tool G (rotation speed at the time of disengagement) is preferably higher than the % rotation speed of the % of the private movement. Thus, when disengaged The rotation speed is the same as that of 2036-9981-PF;chentf 31 '. When the rotation is the same, the phase impedance becomes smaller, and the [u] is used to dissipate the G2 release operation. In the case of the present embodiment, the first preparatory work is performed on the first 褚I τ, j, and the first preparatory work is omitted, and the surface side joining process is performed after the first preparatory work. The second preparatory project calls for the preparatory work to be carried out before the second pre-injury project. In the cross-type: 'It has the inside of the joined metal member 丨 丨 丨 IS: set in the unillustrated The jointed (4-1) joined metal member 8 of the motorized transmission device is engaged with the metal member in the joined metal member, and the metal member to be joined is released after the restraint of the joined metal member 1 for completing the surface side joint 5 is released. 1 in the opposite of the table, making the inside .β side And once again set on the top. Friction

• 授摔裝置的台卒上,尤士 A 、 ’、 在本貫施型態中,如第][圖所示,使 被接合金屬構件1έ έ 灸轴做半旋轉’而使被接合金屬構 件1的表裡相反。 於此,第9a圖為第—杂说加w k斤 乐 A施型悲的弟二準備工程的被接 合金屬構件設置工程後,妆 说奴表面側突合部j 1朝向第.—金屬 構件1 a側的剖視圖。如坌。^ 弟9 a圖所示’在被接合金屬構件 .又置工%中’破接合金屬構件)的上面成為裡面B之同時, 從表面側突合部η側面向.第—金屬構件㈣,第二突出 材3位於被接合金屬構件!的左側,第一突出材2位於被 2036-998l-pF;Chentf 32 1 .接合金屬構件】的右側。 ,而’由摩擦攪拌裝置不解除被接合金屬構件1的拘 术而使表裡旋轉。 (5)第二預備工程 第m程為裡面側接合-程之前所進行的工程, 匕括·在裡面"則,將被接合金 的突合部丨3接人沾货扣 〃、弟一犬出材^ 件16W』接5的弟二突出材接合工程、對被接合金屬構 合金屬構二側突合部;2進行假接合的値接合工程、將被接 :=.1::與第—突出材2的突…接合的第-突出 形成。在理面側接合工程中的摩擦攪拌的開始位置 影成下穴的下穴形成工程。 (5-1)第二突出材接合工程、 第一突出材接合工帛 %接合工程以及(.5-3) (5-3)(二二二突出封接合工程、(")假接合工程以及 )第犬出材接合工程為盥上述第 第二突.出材接合工程、(2_以接^弟―預備工程的(2-3). 出封接人丁 4 .)假接合工程以及(2-1)第一突 .出材接5工程大略相等的工程。 旋轉工呈F穸叙品 第9b圖所示,使依小型 ;、;㊉成連續的移動軌跡(bead),依照突合 ° J 了2、j2的順序進行連 櫈拌的開始位置SP2的小型旋轉工:,"「插入摩擦 =圖)在圖中不脫離而移動至結束位置 置EP2成為之後進行的裡 、 屮好 備工程中,如第7圖所示,從第-突 出材2侧’依次進行(2 _ n笛 大 1)弟—突出材接合工程、(2_2)假 _pp:chRnt.f 33 1359055 接合工程以及(2—3)第二突出材接合工 二預備工程中,從裡面側突 3 $面’在第 側時’第二突出材3位於被接::『金屬構件1a 在表面側接合工程完成的時間點冓 1的摩_拌裝置位於第二突…的上方,從第:突: 材3側依次進行(5-1)第二突出• The stage of the drop-off device, Ushi A, ', in the present embodiment, as shown in the figure [shown in the figure, the joint metal member 1έ έ moxibustion shaft is semi-rotated] to make the joined metal member The opposite of the table of 1. Here, in Fig. 9a, after the assembly of the joined metal members of the second preparatory work of the second-partner, the second side of the preparatory work, the makeup side surface j1 is oriented toward the first side of the metal member 1a. Cutaway view. Such as 坌. ^ The top surface of the 'joined metal member. In the % of work, the 'breaking joint metal member' shown in Fig. 9 a is the inner side B, and the side surface of the front side joint portion η is the first metal member (four), the second The protruding material 3 is located on the joined metal member! On the left side, the first protrusion 2 is located on the right side of the 2036-998l-pF; Chentf 32 1 . On the other hand, the friction stirrer rotates the front and back without releasing the restriction of the joined metal member 1. (5) The second preparatory work is the work carried out before the inner side of the joint process, including the "inside", then the joint of the gold joint will be picked up by the pick-up, and the younger brother The material of the 16W is connected to the 2nd member of the joint project of the second joint, and the joint of the metal to the joined metal; the joint project of the false joint is to be connected: =.1:: and The protrusions of the protruding members 2 are formed by the first protrusions. The starting position of the friction stir in the joint side joining project is formed into the lower hole forming process of the lower hole. (5-1) Second protruding material joining project, first protruding material joining work % joint work and (.5-3) (5-3) (22nd protruding joint joining project, (") false joint project And the second joint project of the second dog. The joint project of the second joint. The joint project, (2_ to pick up the younger brother - preparatory work (2-3). (2-1) The first project. The project is roughly equivalent to the 5 project. The rotary worker is shown in Fig. 9b of the F穸 穸 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Work:, ""insert friction=figure" moves to the end position in the figure without moving out, and EP2 becomes the post-production process, as shown in Fig. 7, from the side of the first projecting material 2 In turn, (2 _ n 笛大1) brother - protruding material joint project, (2_2) false _pp: chRnt.f 33 1359055 joint project and (2 - 3) second protruding material joint work second preparatory project, from inside When the side protrusion 3 $ face 'on the first side', the second protrusion 3 is located at the following: "The metal member 1a is located above the second protrusion... at the time point when the surface side joining process is completed. The first: the protrusion: the material 3 side in turn (5-1) the second protrusion

工程mrs程、(5-2)假接合 私以及(5-W-突出材.接合卫程。如此,由於1備小型 %褥工具F的摩擦攪拌裝置的 化。 砂動距離變小,作業可省力 而且’(5-1)第二突出材接合 妖σ工程、(5-2)假接合工程 以及(5-3)第一突:出材接合工释的钱 日]叮細說明由於與第一預 倩工程大略相同而省略。 (5-4)下穴形成工程 下穴形成工程,如第l〇a圖所示,其為在裡面側接合 工程中的摩擦授拌的開始位置.Sm2形成下穴p2的工程。即, 下穴形成工程為大型旋轉工具G .的攪拌銷G2的插入預定位 置形成下穴P2的工程。藉此,可減低大型旋轉工具g的攪 拌銷G.2的插入.阻抗(壓入阻抗)。 而且,(5-4)下穴形成工程由於與第一預備工程有關的 (2-4)下穴形成工程大略相同’因此省略詳細的說明。 (6 )裡面側接合工程 裡面側接合工程為真正地接合被接合金屬構件丨的裡 面B側的裡面側突合部J 2的工程。在本實施型態的裡面側 接合工程中,使用大型旋轉工具G,.對於假接合狀態的裡 2036-9981-PF;Chentf 34 1359055 .面側突合部J 2,從被接合金屬構件1的裡面B側進行摩擦 攪拌。 裡面側接合工程’如第10 a、1 0 b圖所示,將大型旋轉 工具G的授拌銷G2插入(壓入)第一突出材2的裡面23所 設定的S«2 ’插入的攪拌銷G2在中途不脫離而移動至結束 位置。在裡面側接合工程中,從下穴P2開始摩擦授掉, 而連續進行摩擦攪拌至結束位置Ell2。當使大型旋轉工具^ 移動時’在其攪拌銷G2周圍的金屬依次塑性流動化之同 時’在從攪拌銷G.2分離的位置上,塑性流動化的金屬再度 硬化而形成塑性化區域(以下稱為「裡面側塑性化區域 W2」)。 最好比被疾合金屬構件1的裡面B至連接.構件^ 1的上面 距離Ua還大。gP ’藉由使裡面側塑性化區域Μ接觸於 接構件ΙΠ·,由於橫越裡面側突合部J2的深度方向的全 進行摩擦攪拌,可提高產品的品質。 於此’在第二預備工程結束的時間,點,具備小型旋 工具F的摩擦攪拌裝置由於位於一Engineering mrs, (5-2) false joint private and (5-W-protruding material. joint maintenance. So, due to the small size %褥 tool F friction stirrer device. The sanding distance becomes smaller, the operation can be It is labor-saving and it is detailed (> 5-1) second protruding material joint demon σ project, (5-2) fake joint project, and (5-3) first sudden: the date of the joint work release A pre-Qian project is roughly the same and omitted. (5-4) The lower hole forming project is formed in the lower hole forming process, as shown in Fig. 1a, which is the starting position of the friction mixing in the inner side joining project. Sm2 formation The project of the lower hole p2, that is, the lower hole forming process is a project in which the stirring pin G2 of the large rotary tool G is inserted into the predetermined position to form the lower hole P2. Thereby, the insertion of the stirring pin G.2 of the large rotary tool g can be reduced. (5-4) The lower hole forming process is roughly the same as the (2-4) lower hole forming process related to the first preparatory work. Therefore, detailed explanation is omitted. (6) Inside side The inner side joint work of the joint project is to actually engage the inner side of the inner side B side of the joined metal member 突In the inner side jointing work of this embodiment, a large rotating tool G is used, and in the case of the false joint state, 2036-9981-PF; Chent 34 1359055, the face side joint portion J 2 is engaged. The inner side B side of the metal member 1 is frictionally agitated. The inner side jointing work 'as shown in the figure 10 a, 10 b, inserts (presses) the mixing pin G2 of the large rotating tool G into the inside of the first protruding material 2 The stirring pin G2 inserted in the S?2' set in 23 moves to the end position without departing from the middle. In the inner side joining process, the friction is transferred from the lower hole P2, and the friction stirring is continuously performed to the end position Ell2. When the large rotary tool ^ is moved, 'the plastic around the stirring pin G2 is plastically fluidized at the same time', at the position separated from the stirring pin G.2, the plastic fluidized metal is hardened again to form a plasticized region (hereinafter referred to as It is preferably "the inner side plasticized region W2"). It is preferably larger than the upper surface U of the connected metal member 1 to the upper surface distance Ua of the member ^1. The gP' is contacted by the inner plasticized region Component ΙΠ·, due to traverse Omni-side engagement portion projecting in the depth direction of the friction stir J2, can improve product quality. Thereto 'at the end of the second preliminary engineering time point, a small rotating tool comprising a friction F is at a stirring device due

Ep2的正上方(參照第9bs…X出材2的結束位 ” '圖),當裡面側接合工程的開始, 置Si!2 e又疋於弟—突屮 大出材2的上方時,使具備大 G的摩擦攪拌穿罟 t疋轉工: 復件裝置不移動而進行表面 作業。 文口工矛王,可省田 而且 大略相等 針對裡面側接合工程,由 省略詳細的說明。而且, 於與表面側接合工程 在本實施型態中,雖 2036-9981^PF;Chentf 35 1359055 然進行第二預備工程,但可省略第_ 接合工葙> β & 第—預備工程而在表面側 私之後直接進行裡面側接合工程。 (?)大.出材切除工輕 在突出材切除工程中,從被接合金屬構件丨 办 出材'2及第二突出材3切除。在本實施型態中,將大 接合工程完成後的被接合金屬構件2從 側 架上塹拉% 丁 ,, 手W .筏杵裝置的台 —暫%取下’使用未圖示的切銷器具沿著突合Directly above Ep2 (refer to the end of the 9bs...X material 2) 'Fig.), when the inside of the inner side joins the project, set Si! 2 e to the top of the younger one The friction stirrer with large G is used for the transfer: the copying device does not move and performs the surface operation. The mouth of the spearman can save the field and be roughly equal to the inner side joint project, and the detailed explanation is omitted. In the present embodiment, although the second side preparatory work is performed, the second preparatory work may be omitted, but the _joining work 葙 > β & first preparatory work may be omitted on the surface side. After the private part, the inside side jointing project is directly carried out. (?) Large. The material excavator is lightly removed from the joined metal member, and the second protruding material 3 is cut off from the joined metal member. In the middle, the joined metal member 2 after the completion of the large joining process is pulled from the side frame, and the table of the hand W. 筏杵 device is temporarily removed.

將第一突出材2及第二突出材3切除。 J 第11圖為在第一實施型態中將裡面側接合工 大出材切除後的狀態的立體圖。如f ,½ n r- 115 Μ 不衣面側塑 Q域W1及裡面側塑性化區域係從筮 .在梦_ 係攸第一側面C橫越 工'第一側面D而連續地形成。 於此,在表面側塑性化區域Π及裡面側塑性化區域 中,在大型旋轉工具G的行進方向(參照箭號ν】 二續即從第一側面C橫越至第二側面D可能產生未圖式的 連、_的隧道狀空洞缺陷。 又,在表面側塑性化區域W1及裡面側塑性化區域Μ 的兩端可能將為圖示的氧化膜捲入。氧化膜係由形成於第 一側面c及第二突出材 ^ 弟—側面D及弟一突出材2的 膜捲入被接合金屬構件丨的内部而形成。 …因此,在形成隧道狀的空洞缺陷及氧化膜的情況下, 、奋接而藉由/奋接金屬而掩埋該等缺陷(空隙)而進行修 補工程。 (8)第三準備工程 36 2〇36-9981-pF;Chentf 1359055 第二準備工程為第一側面側接合工程之前進行的工 程,其為準備設置有被接合金屬構件丨的摩擦攪拌的開始 位置及結束位置的第一突出材2及第二突出材3的工程。 第二準備工程,在本實施型態中,其包括將第_突出材2 及第二突.出材3配置於被接合金屬構件i的表面A及裡面 B的第一突出材2及第二突出材3的突出材配置工程、藉 由溶接第一突出材2與第二突出材3而假接合於被接合金The first protruding material 2 and the second protruding material 3 are cut off. J Fig. 11 is a perspective view showing a state in which the back side joining machine is cut out in the first embodiment. For example, f, 1⁄2 n r- 115 Μ No-face side molding The Q-domain W1 and the plasticized area on the inside side are continuously formed on the first side D of the dream 攸 system. Here, in the surface side plasticized region Π and the back side plasticized region, the traveling direction of the large rotating tool G (see the arrow ν) may traverse from the first side surface C to the second side surface D. The tunnel-shaped void defect of the joint of the figure and the _ may be entrapped in the oxide film shown at the both ends of the surface-side plasticized region W1 and the back-side plasticized region 。. The oxide film is formed in the first The side surface c and the second protruding material - the side D and the film of the protrusion 1 are taken up inside the joined metal member 。. Therefore, in the case of forming a tunnel-shaped void defect and an oxide film, Repair work by burying the defects (voids) by striking the metal. (8) Third preparatory work 36 2〇36-9981-pF; Chentf 1359055 The second preparatory work is the first side joint The work performed before the project is a process of preparing the first projecting material 2 and the second projecting material 3 in which the start position and the end position of the friction stir of the joined metal member 设置 are prepared. The second preparatory work is in this embodiment. Including The material 2 and the second protrusions are disposed on the surface A of the joined metal member i and the protruding material of the first protruding material 2 and the second protruding material 3 on the inner surface B, and the first protruding material 2 is melted Second protruding material 3 and falsely joined to the joined gold

屬構件1的假溶接工程、將被接合金屬構件丨設置於摩擦 授拌裝置的被接合金屬構件設置工程。 (8-1)突.出材配置工程 突出材配置工程,如第12a圖所示,沿著被接合金屬 構件1的表面側塑性化區域们的長度方向而配置第—突山 材2之同時,沿著裡面側物性化區域W2的長度方向而配置 第二突出材3的工程。第一突出材2與第二突出材3的= 面及裡面形成與第一側面c及第二側面D齊平。. (8_1)突出材配置工程由於與(1_2)突出材配置工程大 略同等’因此省略詳細的說明。 (8 - 2)假溶接 工程 假溶接工程如第丨2a圖所示,熔接由被接合金屬構件 1與第一突出材2所形成的内側角部而假接合被接合金屬 構件1與第一突出材2。熔接由被接合金屬構件丨與第二 犬出材3所形成的内側角部而假接合被接合金屬構件1與 第二突出材3。 (8 - 3)被接合金屬構件設置工程 2036-9981-PF;Chentf 37 丄359055 錢’合金屬工程中,如第…圖所示,被接合金屬 τ c朝向上方’將被接合金屬構件】固定 不圖示的摩擦攪拌裝置的台架上。 而且,在摩擦射裝置上,配置第—突出材2及第二 大出材3,由於進行被接合金屬構件設置工程 假熔接接合。 τ (9)第一側面側接合工程 構件Ρ側面側接合工程為在第—側面C,料第一金屬 人λ 3及第—金屬構件lb的表面側突合部n、裡面側突 5部J2以及第一金屬構件la與連接構件耵 请蛀办人μ T n ]弟一金屬侧 :接:…3、第二金屬構件lb與連接構件以的 側連接突合部J4以連續的要領進行摩擦授掉接合。 第-側面側接合工程,在本實施形態中,其包 广In the pseudo-melting process of the member 1, the joined metal member is placed in the friction-mixing device. (8-1) Projection of the projecting material projecting project, as shown in Fig. 12a, the first-baked mountain material 2 is disposed along the longitudinal direction of the plasticized region on the surface side of the joined metal member 1. The process of arranging the second protrusions 3 along the longitudinal direction of the inner side physicalized region W2. The = surface and the inner surface of the first protruding material 2 and the second protruding material 3 are formed flush with the first side surface c and the second side surface D. (8_1) The projecting material project is roughly equivalent to the (1_2) projecting material arrangement, so detailed explanations are omitted. (8-2) Fake welding project, the pseudo-melting project, as shown in the second drawing, is welded to the inner corner portion formed by the joined metal member 1 and the first projecting member 2 to falsely engage the joined metal member 1 and the first protrusion Material 2. The joined metal member 1 and the second projecting member 3 are falsely joined by welding the inner corner portion formed by the joined metal member 丨 and the second dog discharge member 3. (8 - 3) Joined metal member setting work 2036-9981-PF; Chent 37 37 丄359055 In the 'metal joint project, as shown in the figure..., the joined metal τ c faces upwards 'will be joined metal members】 fixed On the gantry of the friction stirrer (not shown). Further, on the rubbing device, the first projecting member 2 and the second projecting member 3 are disposed, and the joined metal member is provided with a false welding joint. τ (9) The first side-side joining engineering member is joined on the side surface side in the first side surface C, and the surface side protrusion portion n and the back side protrusion portion 5 of the first metal person λ 3 and the first metal member lb are The first metal member 1a and the connecting member 耵 人 T T 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属Engage. The first-side side joining project, in the present embodiment, is broadly encompassed

授拌表面A侧的表面側突合冑n的表面側突合部接Z 程、摩擦攪拌第二金屬構件.lb與連接構件ϋΓ的第二 側連接突合.部了3的第二金屬側突合部接合工程、摩擦搜掉 裡面Β側的裡面側突合部J2的裡面側突合部接合工程、再 度摩擦攪拌裡面侧突合苦"2㈣面側突合部再接合工 轾、摩擦攪拌第一金屬構件u與連接構件旧的第—金屬 側連接突合部J4的第一金屬側連接突合部接合工程以及 再度摩擦攪拌表面A側的表面側突合部η的表面側突合部 再接合工程。 而且,在第一側面側接合工程中,使用迴轉半徑較小 的有效的小型旋轉工具F做右旋轉。 38 2036-9981-pp;chentf 1j59〇55 (9 ~ 1)表面側突合部接合工程 表面側突合部接合.工程,如第12a圖 出第一側面C的表面側突合部η /、,·- ν Ε 太香A 1進仃摩擦攪拌的工程。在 本貫施形態中’在上述的表面側接合 出第-侧面C的表面侧突合部η 由於㈣露 度摩擦授拌表面側塑性化區域w卜長進订摩_掉’再 即,本貫施形態的表面側突The surface side protrusion portion of the surface side protrusion 胄n on the side of the mixing surface A is connected to the Z side, the second metal member lb of the friction stirrer is connected to the second side of the connection member 突, and the second metal side protrusion portion of the portion 3 is joined. The inside of the inner side protrusion part J2 of the inner side of the inner side of the inner side of the inner side of the inner side of the inner side of the inner side of the joint is collided, and the inner side of the joint is re-joined and the second metal member u is connected. The first metal-side joint projecting portion of the old metal-side joint projecting portion J4 of the member is joined and the surface-side projecting portion of the surface-side projecting portion η on the side of the friction stir surface A is re-joined. Further, in the first side-side joining process, an effective small-sized rotary tool F having a small radius of gyration is used for right rotation. 38 2036-9981-pp;chentf 1j59〇55 (9 ~ 1) surface side joint joint work surface side joint joint. Engineering, as shown in Fig. 12a, the surface side joint portion η /, , ·- ν Ε Too A1 A 1 仃 friction stir mixing project. In the present embodiment, the surface side protrusion portion η where the first side surface C is joined on the surface side described above is subjected to the (4) dew degree frictional mixing surface side plasticized area w. Morphological surface protrusion

一办, 大σορ接合工程從設定於驾 二材:的開始位置SM3起至表面側突合部η與連㈣ -接的抵為止連續地進行摩擦料。將小聖 :轉,具F推壓於設定.於第_突出材2的開始位置&之 < ’使小型旋轉工具F移動至表面側突合部接合工程的起 點⑴然後,使小型旋轉工具F不脫離而移動至抵接點仏 根據表面側突合部接合工鞀,並 、 银。%藉由再度摩擦攪摔表面 側塑性化區域W1,.即使氧化膜被捲入表面側塑性化區域们 而產生空洞缺陷的情況下’也可以藉由表面側.突合部接合 工程而適當地修補該等缺陷。 (9-2)第二金屬側連接突合部接合工程 第二金屬側連接突合部接合工程為對於第二金屬構件 ,/、連接構件[II的第一金屬側連接突合部進行摩擦携 拌的工程。使小型旋轉工具F移動至抵接點f 2之後,使其 不脫離而依此狀態移行至第二金屬側連接突合部接合工 私Λ,':後,沿著第二金屬側連接突合部J 3進行摩擦攪拌, 使小型旋轉工具F移動至裡面側突合部J2與連接構件卯 的抵接點f3為止。 39 -pP:Chentf 1359055 (9 - 3 )裡面側突合部接合工_ 裡面側突合部接合工程為 路出弟側面c的裡面側 突合部J2 .進行摩擦攪拌的工 J工秩。在本實施形態中,在上 裡面側接合工程中,由於橫越 出弟側面C的裡面側突 合部J.2的全長而進行摩擦增姓 厚‘規拌,而再度地摩擦攪拌裡面側 塑性化區域W.2。 即,本實施形態的裡面側突合部接合工程為從 Π至設U第二突.出材3的折返點Rm3連續地進行摩_ 拌的工程。即,使小型旋轉工呈 ,了'價 ,、F私動至抵接點f 3之 使其不脫離而依此狀態移行s細品九丨於a 不夕仃至裡面側突合部接合工程。鈇 後,使小型移動工具]?通過 …' ^又疋於弟二突出材3舆被In the case of the large σορ joint project, the friction material is continuously supplied from the start position SM3 of the driving material to the surface side protruding portion η and the connection of the joint (four).小小圣:转, with F push to the setting. At the beginning position of the _thlight 2 and < 'move the small rotary tool F to the starting point of the surface side joint engagement project (1) Then, make the small rotary tool F moves to the abutment point without detachment, and joins the work according to the surface side protrusion, and silver. By re-friction and smashing the surface-side plasticized region W1, even if the oxide film is caught in the surface-side plasticized region and void defects are generated, it can be appropriately repaired by the surface side. These defects. (9-2) Second Metal Side Connection Projection Joint Engagement Project The second metal side connection joint portion joint works is a frictional mixing operation for the second metal member, /, the first metal side connection and the joint portion of the connection member [II . After the small rotary tool F is moved to the contact point f 2 , it is moved to the second metal side connection protruding portion to join the work shackle without being detached, and after that: the second metal side is connected to the protruding portion J 3 The friction stir is performed to move the small rotary tool F to the contact point f3 of the inner side protrusion portion J2 and the connecting member 。. 39 -pP:Chentf 1359055 (9 - 3 ) Inside side joint jointing _ The inner side joint jointing work is the inner side of the road side of the side of the side of the joint portion J2. The frictional agitation is performed. In the present embodiment, in the upper and lower side joining process, the friction is increased by the thickness of the inner side protruding portion J.2 of the side surface C of the younger side, and the inner side of the friction stir is again plasticized. Area W.2. In other words, the joining of the back side protruding portion of the present embodiment is a process of continuously performing the mixing from the enthalpy to the turning point Rm3 of the second protruding material 3 of the material. In other words, the small rotary machine is made to have a 'valence', and the F is moved to the contact point f3 so as not to be detached, and the stencil is spliced in accordance with the state.鈇 After making the small mobile tool]?

金屬構件1的裡面β的突合部.3 D ί 的裡面側突合部接合工 的終點f 4,而移動至折返點Rm3。 = 藉此’可對裡面側突合部)2更確實地進行摩擦擾掉。 又’即使氧化膜被捲入裡面.側塑性化區域Μ而產生 陷時’也可以適當地修不該等缺陷。 / 、 (9-4)裡面側突合部再接合工程 裡面側突合部再接合工程為從折返點I連續 摩擦攪拌接合至抵接點的工铲,,t 仃 d的工釦使小型旋轉工具F移動 至折返點RM3之後,使不阳她;分, H、不脫離而依此狀態移行至裡 合部在接合工程(9-4)裡面側突合部在接合工程為 (")裡面側突合部接合工程的行進方向相反的工程。”’、 (9-5)第一金屬側連接突合部接合工程 第-金屬側連接突合部接合工裎’如第…圖所示, 2036-998l-PF;Chentf 40 八為4弟一金屬構件 突入疋饮傅卄的第一金屬側連接 抵^ η=ΓΓΓ的工程。使小型旋轉工具F移動至 連接〜 不脫離而依此狀態移行至第—金屬側 逆接大合部接合工程。 J4 程…、後化者弟—金屬側連接突合部 擦攪拌’使小型旋轉工具F移動至抵接點… )表面側突合部再接合工程 二:側突合部再接合工程為從抵接點a連續地進行 接合至開始位置SM3的工程.。使小型旋轉…移 使其不脫離而依此狀態移行至表面側 ^接5 即’(h)表面側突合部再接合工程為 7 ^面側突合部接合工程的行進方向相反的工程。在 /、支旋得工具F移動 6士 夕劫至-术位且E"之後’使小型旋轉工具 接1 —龙出材2脫離。而且’在以上說明的第-側面側 =工程中所形成的塑性化區域成為第—側面側塑性化區 域 W3 。.- 入如此,藉由進行第-側.面侧接合工程,對於表面側突 己部J1(表面側塑性化區域W1)、裡面側突合部以裡面側 塑性化區域w.2)、第二金屬側連接突合部]3及第一金屬側 連接突合部14進行摩㈣拌接合,可密閉露出第―側面c 的突合部。即’藉由使第-側面側塑性化區域w3、表面側 塑性化區域Π以及裡面側塑性化區域W2重複,而可確實 地社閉突合部。又’藉由連續的軌跡進行摩擦授掉,可更 有效地進行接合作業^ (1 0)第四準.備工程 2036-9981-PF;Chentf 41 1359055 在第一侧面惻接合工程结 屬構件1的拘束,使第1…,暫時解除被接合金 接-金屬槿… 再度地朝向上方,將被 接。金屬構仵1固定於摩擦攪拌裝置上。 (11)第二側面側接合工程 第二側面側接合工程為在 A邱T1 、 罘—側面D ’對於表面側突 口。P J1、裡面側突合部J2、 石笙.第—金屬側連接突合部J3以 及第一金屬側連接突合部J4 n ^ ^ 、仃摩擦攪拌,藉此密閉露出The inner side protrusion portion of the inner side β of the metal member 1 is joined to the end point f 4 of the worker, and moves to the return point Rm3. = By this, the inner side protrusion portion 2 can be more reliably rubbed off. Further, even if the oxide film is caught in the inside and the side plasticized region is entangled, the defects can be appropriately corrected. / (9-4) The inner side protrusion re-joining project inner side protrusion part re-engagement project is a work shovel that continuously friction stirs from the turn-back point I to the abutment point, and the t 仃d work buckle makes the small rotary tool F After moving to the reentry point RM3, it is not yang, and it is moved to the inner part in the state of the joint project (9-4). The project in which the direction of travel of the joint project is reversed. "', (9-5) first metal side joint joint jointing work - metal side joint joint joint work" as shown in the figure, 2036-998l-PF; Chent 40 40 is a 4 brother-metal component The project of the first metal side of the sipping 卄 卄 抵 ^ η ΓΓΓ 。 。 。 。 。 。 。 。 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型 小型, after the younger brother - the metal side connection protrusion is rubbed and stirred 'move the small rotary tool F to the abutment point...) The surface side protrusion part rejoining project 2: the side protrusion part rejoining process is continuously performed from the abutment point a Engagement to the starting position SM3. Move the small rotation... so that it does not detach and move to the surface side according to this state. 5(') The surface side joint rejoining project is the 7^ surface side joint joint project. The project of the opposite direction of travel. In the /, the tool F moves 6 stalks to the - position and E " after the 'small rotary tool is connected 1 - the dragon is 2 detached. And 'the above explained - Side side = plasticized area formed in the project becomes The first side-side plasticized region W3..- In this case, the surface-side joint portion J1 (surface-side plasticized region W1) and the back-side projecting portion have plasticity on the back side by performing the first-side surface-side joining process. The chemical region w.2), the second metal-side connecting protrusion portion 3, and the first metal-side connecting protruding portion 14 are joined by friction (4), and the protruding portion of the first side surface c can be hermetically sealed, that is, by making the first side The side plasticized region w3, the surface-side plasticized region Π, and the inner side plasticized region W2 are repeated, and the protruding portion can be surely closed. Further, the friction can be imparted by the continuous trajectory, and the joining operation can be performed more efficiently. (1 0) The fourth standard preparation work 2036-9981-PF; the Chentf 41 1359055 on the first side 恻 joint work of the structural member 1 to make the first..., temporarily release the joined gold joint-metal 槿... The metal structure 1 is fixed to the friction stirrer. (11) The second side-side joining process of the second side-side joining works is a side-side projection at A-Q1, 罘-side D'. P J1, inside side joint part J2, stone slab. The connection protrusion portion J3 and the first metal side connection protrusion portion J4 n ^ ^, 仃 friction stir, thereby being sealed and exposed

D的犬合部。第二側面側接合工程由於盘第一側 面側接合工程大略相同,因此賓略其詳細說明。 根據第二側面側接合工 稽田重複由第二側面側接 s工程所形成的塑性化區域 埤興衣切側塑性化區域π及裡 面侧塑性化區域W2 #複,可-湓忠从— ^ —饭j更確貫地密閉突合部。又,藉 由達續的軌跡進行麾拷_擦# ^ 厚搽攪拌,可更有效地進行接合作業。 弟 侧面側接合工链% _ _ In' τ #及第一側面側接合工程在本實施 形態中雖然如前所述.進行,但並未限定心工程、小型旋 轉工具P的軌料為其他的軌跡,不以連續軌跡進行亦 可。又,由第一側面側接合工程及第二側面侧接合工程随 道狀缺陷及氧化膜捲入所形成的塑性化區域的情況下,藉 由熔接而填充於該缺陷。 根據以上說明的第一實施形態’被接合金屬構件1的 表面A及裡面B在摩擦攪拌之後,藉由對露出被接合金屬 構件1的第-側面C及第二側面〇的第二金屬側連接突合 部J3及第一金屬倒連接突合部J4進行摩擦攪拌而可確實 地密閉未塑性化區域。藉此,可提高被接合金屬構件丨的 2036-9981-PF;Chentf 42 1359055 虱岔性及水密性。 又’將連接構件⑼入由第 構…合而形成的中空部,藉由連接:;1广金屬 屬構件1進行摩擦授掉接合,可提高接合二:被接合金 藉由以連續執跡進行第一側面c及第 度。又, 拌,可提高生產效率。 面β的摩擦攪 而且’在各工程t進行摩D's dog department. The second side-side joining process is substantially the same since the first side-side joining process of the disk is substantially the same. According to the second side-side joint worker, the plasticized area formed by the second side-side s engineering is repeated, and the plasticized area π and the plasticized area W2 of the inner side are re-formed. - Rice j more surely closes the joint. In addition, by the trajectory of the continuation of the trajectory _ _ _ # thick thick 搽 stirring, more efficient bonding work. In the present embodiment, the side-side joint work chain % _ _ In' τ # and the first side-side joint work are performed as described above, but the core material and the small rotary tool P are not limited to other materials. The trajectory may not be performed in a continuous trajectory. Further, when the first side surface side joining process and the second side surface side joining process are involved in the plasticized region formed by the track defect and the oxide film, the defect is filled by welding. According to the first embodiment described above, the surface A and the inner surface B of the joined metal member 1 are joined by the second metal side exposing the first side surface C and the second side surface 被 of the joined metal member 1 after the friction stir. The protruding portion J3 and the first metal inverted connection protruding portion J4 are friction stirlable to reliably seal the unplasticized region. Thereby, the 2036-9981-PF of the joined metal member ;; the Chent 42 1359055 虱岔 and watertightness can be improved. Further, 'the connecting member (9) is inserted into the hollow portion formed by the first structure, and the joining is made by: 1; the wide metal member 1 is frictionally imparted and joined, and the joining can be improved: the joined gold is continuously wounded. The first side c and the first degree. Also, mixing can improve production efficiency. The friction of the surface β is stirred and is carried out in each project t

產生的毛邊除去而得_㈣表各工程 置工程中,可使突出材密接於被接^大出村配 [第二實施形態]. 屬構件卜 第二貫施形態為變化第—每 方法。 形態的工程順序的接合 上述的(8)第三準備 四準備工程.以及(1J ) 面側接舍工程' (6) 第二實施形態的接合方法係進行 工程、(9)第一側面側接合工程、(1〇)第 第二側面側接合工程之後再進行(3)表 裡面側接合工程。 社罘一側面C及第二側面 入之德,可斟矣品A v 之别進行摩擦攪拌接The resulting burrs are removed and the _(4) table is placed in each project. The protruding materials can be closely attached to the connected villages. [Second Embodiment] The second component is the change-first method. (8) Third preparation preparation work and (1J) surface side connection work (6) The joining method of the second embodiment is performed, and (9) the first side surface joint is performed. After the second side-side joining work of the project, (1), the back side joining work of the table (3) is performed. One side of the community and the second side of the body, the friction of the product A v

口之後,可對表面A側及裡面B * τ ^ 進订摩擦攪拌。如此, 在工耘父換之刚進行摩擦攪拌接八, 態略同的效果。 而侍到與第一實施形 [第二實施形態] 第 ''金屬構件2〇a的 而形成被接合金屬構 的突合部進行摩擦搜 第三實施形態’如第1 3圖所示, 端面與第二金屬構件2〇b的側面突八 件2 0 ’而對賂出被接合金屬構件2 〇 2036-9981-PF;Chentf 43 ^59055 =的特徵與第-實施形態不同。即,如第i4圖所示,在第 -金屬構件2〇a與第二金屬構件爲的端部分別切出凹槽 kdd,將連接構件U2插人第—金屬構件2Qa與第二金屬 :件20b突合而形成的中空部。然後1第一金屬構件⑽ 4二金屬構件2Gb的突合部、第—金屬構件—盘連接 構件D2的突合部1二金屬構件與連接構件⑽的突 合部、第二金屬構件.議與連接構#心突合部實施耗 授拌。 〜 明 首先,針對第三實施形態的被接合金屬構件2〇做說 被接合金屬構件.20,如第13圖及第14圖所示,由第 —金屬構件20a、第二金屬構件2〇b以及連接構件卯所構 成,第一金屬構件20a與第二金屬構件2〇b形成從平面觀 看略呈直角。 第一金屬構件20a為斷面成矩形的金屬構件,在端面 T1從第一側面S1橫越第二側面S2形成連讀的凹槽kc。凹 槽kc的斷面呈矩形,形成高度為ρι、寬度為pz及長度為 P3 ° 第二金屬構件20b為斷面成矩形的金屬構件,在端面. T2從第一側面S1橫越第二側面S2形成連續的凹槽凹 槽kd的斷面呈矩形,形成高度為q]、寬度為qz及長度為After the mouth, the friction stir can be applied to the surface A side and the inside B* τ ^. In this way, in the work of the father, the friction stir is connected to the eighth, and the state is slightly the same. In the first embodiment, the second embodiment, the second metal member 2〇a, is formed to form a joint portion of the joined metal structure, and the third embodiment is as shown in FIG. The side surface of the second metal member 2〇b protrudes from the two pieces 20', and the features of the joined metal member 2〇2036-9981-PF; and the Chentf 43^59055= are different from those of the first embodiment. That is, as shown in FIG. 4, the groove kdd is cut out at the end portions of the first metal member 2A and the second metal member, respectively, and the connecting member U2 is inserted into the first metal member 2Qa and the second metal member. The hollow portion formed by the protrusion of 20b. Then, the first metal member (10) 4 the protruding portion of the two metal member 2Gb, the protruding portion of the first metal member-disk connecting member D2, the protruding portion of the two metal members and the connecting member (10), the second metal member, and the connection structure# The heart joint is implemented by mixing. 〜1 First, the joined metal member 2 of the third embodiment is referred to as a joined metal member .20, as shown in FIGS. 13 and 14, by the first metal member 20a and the second metal member 2b And the connecting member 卯 is configured such that the first metal member 20a and the second metal member 2b form a substantially right angle as viewed in plan. The first metal member 20a is a metal member having a rectangular cross section, and the end surface T1 forms a continuous groove kc across the second side surface S2 from the first side surface S1. The groove kc has a rectangular cross section, and has a height of ρι, a width of pz, and a length of P3 °. The second metal member 20b is a metal member having a rectangular cross section, and the end face. T2 traverses the second side from the first side S1. S2 forms a continuous groove groove kd having a rectangular cross section, forming a height of q], a width of qz, and a length of

Qj 〇 連接構件U2為呈長方體的金屬構件,而插入由第—金 屬構件20a的凹槽kc與第二金屬構件20b的凹槽kd所形 44 2036-9981-PF;Chentf 成的中空部。.連接構件U2 長度為Γ3。 又為η見度為Γ2以及 第一金屬構件2〇a、第二 此在本實施形態中由銘合金構/構件聊以及連接構件 二金屬構件20b以及連接構件:::金屬構件2°a'第 朝合金、欽、敛合金由铭、紹合金、銅、 料所構成。 。金+可摩擦授拌的金屬材 第-金屬構件20a的凹槽 咖的凹槽kd的高度φ以及連接^度P1、第二金屬構件 略相同。又,凹槽kc的手 件⑽的向度Γ1形成大 接構件D2的長度Γ3形成大略招等。槽kd的長“以及連 r ππ 1 λα · 又’連接構件U 2的寬 度0、凹槽kc的寬度p2與凹槽k .的見 即’連接構件1如第14及^_成大略相尊。 藉由第一金屬構件.2〇a的端面τ 3 一 15c圖所不, 四側面S4突合而無間隙地插入^二金屬構件施的第 中空部之同時,連接構…側 的第-側面S1齊平,連接構 5與弟-金屬構件心 件的第三側面S3齊平2的側面S6與第二金屬構 於此,針對被接合金屬 15a至第15。圖為被接合金屬構:::二::明。第 圖。 U從3方向嬈看的立體 第:/):圖::’第一金屬構件2“端*τ_ 屬構件咖的第四側面S4突合而形心 表面側突合部J10係露出 。而形成的The Qj 〇 connecting member U2 is a metal member having a rectangular parallelepiped shape, and is inserted into a hollow portion formed by the groove kc of the first metal member 20a and the groove kd of the second metal member 20b, 44 2036-9981-PF; Chentf. The connecting member U2 has a length of Γ3. Further, the η visibility is Γ2 and the first metal member 2〇a, and the second embodiment is in the present embodiment, the alloy member/member and the connecting member two-metal member 20b and the connecting member::: metal member 2°a' The first alloy, Qin, and the alloy are composed of Ming, Shao alloy, copper and materials. . Gold + friction stir-fed metal material The height φ of the groove kd of the first metal member 20a and the connection degree P1 and the second metal member are slightly the same. Further, the dimension Γ1 of the hand (10) of the groove kc forms the length Γ3 of the large-member member D2 to form a large stroke or the like. The length of the groove kd and the width r of the coupling member U 2 and the width p2 of the groove kc and the groove k are the same as the connection member 1 such as the 14th and the ^_ By the end faces τ 3 - 15c of the first metal member .2〇a, the four side faces S4 are protruded and the first hollow portion of the second metal member is inserted without a gap, and the first side of the connection side is connected S1 is flush, and the side surface S6 and the second metal of the connection structure 5 and the third side S3 of the core member of the metal member are flush with the second metal, and the metal is bonded to the 15a to the 15th. The figure is the joined metal structure: : 二::明。第图. U Stereoscopic view from the 3 direction: /): Fig.:: 'The first metal member 2' end *τ_ belongs to the fourth side of the component coffee S4 is protruding and the centroid surface side is protruding Department J10 is exposed. Formed

出於被接合金屬構件20的表面A 2036-9981-PF;Chentf 45 i359〇55 1 : ^ 第一金屬構件20a的端面Tl與第二金屬構件2〇b 的第四側面S4突合而形成的裡面側突合部J11露出於被接 合金屬構件20 .的裡面B。 如f 15a圖所示’第一金屬構件與連接構件 而形成略呈〔字狀的第_連接突合部似露出於 :屬構件2〇a的第一側面S1。又,如第巧。圖所示,第 二屬=件2Ga與連接構件财、合而形成略呈〔字狀的第 φ 、接大合部J21露出於第一金屬構件20a的第二側面S2。 如第15a及第1 5C圖所示,表面側突合 裡面側突合部Π分別露出於第-側面S1及第二側面= U2的二::1:圖所示’苐二金屬構件與連接構件 於第二金屬:件:合:!成的第三連接突合部㈣ 連接構件U2,入T2。又,第二金屬構件咖與 -孫露出於第〔字狀的第四連接突合部如 」弟一金屬構件.20b的第三側面幻。 # 帛著’針對第三實施形態的具 爸一— 餒的接合方法做說明。 弟二1施形態的接合方法包括 第一± &入 第一準備工程、( 接S工程、(3)突出材切除工 (5) η - ^ ^ A 、〜弟一準備工程、 程 ' ⑻第三本接合工程、⑻":在、⑺第三準備工 ()大出材切除工程、π (η μ 準備工程、(11)第四本接入工Ρ (10)第四 程。 私、以及(12)突出材切除工 第三實施形態的接合方法為在各 置與切除之同時,對於被接 7大出材的配 金屬構件的各突出部進行摩 2036-998l-pp/Chentf 46 1359055 擦授拌接合的方法。穸屮 (n 、材再各工程分別使用新的突出材, 弟一準備工程 程準備工程為在第一本接合工衰之前所進行的工 括將連接構件ϋ2插人第_金屬構件心的(1 ::工程、將突出材配置於第一插入工程 間構件的(")突出材配置工程、炼接中間構件與突出j中 =接工程以及將中間構件設置於摩擦攪拌裝置的 (1-4)中間構件設置工程。 (1 -1)第一插入工程 沾第一插入工程,知第心圖所示’其為將連接構件ϋ2 =一端側插人第-金屬構件2Qa的凹槽匕的工程。由第一 插入工程所形成的構件成為以下的中間構件幻。_ (1 ~ 2 )突出材配置工程 突出材配置工程,如第16b圖所示,其為在中間構件 。的^側角部配置-對第—突出材2、第二突出材々的工 #第*出材2及第二突出材3上面及下面形成與 構件.21的上面及下面齊平。 、曰 (1 - 3)假您接工程 土叙熔接工程為對第一突出材2與中間構件Μ的内側角 部2a、2b、第二突出材3與中間構件21的内側角部以、 3b進行熔接的工程。藉此,在後述的本接入工 3 ° 狂甲,可防 止在摩擦攪拌突出材與中間構件21時的開孔。 (1 _ 4)中間構件設置工程 中間構件設置工程為對第一金屬構件2〇a與連接構件 2036-998l-pF.chentf 47 2的突合部進行摩擦攪拌 中,如第m圖所_、, 。在第三實施形態 上面,而將中„ 曰他么21的第—側面S1側為 (〜::::21固定於摩擦攪《置。. 第本接合工程為對第 的突合部進杆麼4 金屬構件20a與連接構件ϋ2 間構件21的楚 弟一本漣合工程包括從中 合部接合工程、將中門堪彼摩丁'攪拌接合的第-連接突 狂將中間構件21具# κ2 間構件再轨番 1冉叹1於摩擦攪拌裝置的中 行摩捧授拌的/彳及攸中間構件21的第二側面S2進 ==二連接突合部連接工程。…本接合工 使用迴轉半徑較小的小型旋轉工具F。 1)第一连接突合部接合工程 第—連接突合部接合工裎, 著坌^ ^ 如弟16b .圖所示,其為沿 者第一連接突合部J2〇 形齡士 手、攪拌的工程。在第三實施 形^中,從設定於第一突出材2 一 、.开始位置Sm丨至設定於第 一大出材3的結束位置Em丨以連 +刑# ^ 、巧的軌跡進行摩擦攪拌。將 J i旋轉工具F推壓於第一突出 ..出材2的開始位置Sm丨之後, 使其向第一逹接突合部J2 、 夂钻hl移動。然後,沿著第 接突合部j 2 〇進行摩擦授拌 土* 愰仵在移動至終點h2之後, 4 /、不脫離而依此狀態使小型旋轉 一 丹丨移動至設定於第 一穴出材3的結束位置Em。藉此,笫_、$ 柯此弟一連接塑性化區域w2〇 形成於第一連接突合部J20。 (2-2)中間構件再設置工程 在第一連接突合部接合工程妹走 枉、、。术之後,暫時解除中間 2036-9981-PF;Chentf 48 1359055 構件21的拘束,使表面、裡面反轉之後,將中間構件2ι 再度地設置於摩擦攪拌裝置上。 (.2-3)第二連接突合部接合工程 第二連接突合部接合工程,雖然並未具體圖示,但其 為對露出第一金屬構件20a的第二側面S2側的第二連接突 合部J21(參照第15c圖)進行摩擦攪拌的工程。第二連接 突合部接合工程由於與第一連接突合部接合工程大略相 等,因此省略其詳細說明。藉此,在第二連接突合部m 上形成第二連接塑性化區域w21(參照第π圖及第21圖)。 而且.,在第三實施形態中,雖然摩擦攪拌的開始位置 S«,設定於第一突出材2上.,但並不限定於此,設於第二突 出材3上亦可。又,藉由摩擦攪拌裝置可省略中間構件再 設置工程。 (3) 突:出材切除工程The surface formed by the surface A 2036-9981-PF of the joined metal member 20; the end surface T1 of the first metal member 20a and the fourth side surface S4 of the second metal member 2〇b are formed. The side protrusion portion J11 is exposed to the inner side B of the joined metal member 20. As shown in the figure f 15a, the first metal member and the connecting member form a slightly [shaped first connecting protrusion portion which is exposed to the first side surface S1 of the member member 2A. Also, as the first clever. As shown in the figure, the second genus=2Ga and the connecting member are combined to form a slightly [shaped φ, and the merging portion J21 is exposed on the second side surface S2 of the first metal member 20a. As shown in Fig. 15a and Fig. 15C, the surface side protrusion inner side protrusion portion 露出 is exposed on the first side surface S1 and the second side surface = U2, respectively: 1:1: the two metal members and the connecting member are Second metal: Pieces: Hehe:! The third connecting projection (4) connects the member U2 into the T2. Further, the second metal member and the grandson are exposed in the third side of the first (shaped fourth connecting projection such as "the younger member" 20b. # 帛 ” For the third embodiment, the method of bonding with Dad-— is explained. The joining method of the second form of the second body includes the first ± & first into the first preparation project, (connected to the S project, (3) the protruding material excavator (5) η - ^ ^ A, ~ brother one preparation project, process ' (8) The third joint project, (8) ": in, (7) the third preparatory work () large material removal project, π (η μ preparation project, (11) fourth access work (10) fourth. Private, And (12) the joining method of the third embodiment of the protruding material excavator is to perform the plucking of each protruding portion of the metal fitting member that is connected to the 7 large-sized material at the same time as each setting and cutting, 2036-998l-pp/Chentf 46 1359055 Wiping the method of mixing and splicing. 穸屮(n, and then each project uses a new protruding material, and the younger one prepares the engineering preparation project to insert the connecting member ϋ2 before the first bonding work (1: engineering, projecting the protruding material to the first inserted engineering member (") projecting material arrangement, splicing intermediate member and protruding j = connecting project and placing the intermediate member (1-4) intermediate member setting project of friction stirrer. (1 -1) first insertion project The first insertion project, as shown in the figure of the heart, is a project of inserting the connecting member ϋ2 = one end side into the groove 匕 of the first-metal member 2Qa. The member formed by the first insertion project becomes the following intermediate member illusion _ (1 ~ 2) Projection project of protruding material configuration project, as shown in Fig. 16b, which is disposed at the corner of the middle member - the work of the first protruding material 2 and the second protruding material #第*出出材2 and the second protruding material 3 are formed on the upper and lower sides of the member.21 and are flush with the upper and lower parts of the member. 21, 曰(1 - 3), if you pick up the engineering soil, the welding project is the first protruding material 2 The inner corners 2a and 2b of the intermediate member 、 and the inner corners of the second projecting member 3 and the intermediate member 21 are welded to each other at 3b. Thereby, the 3° mad armor of the present embodiment can be prevented. The opening when frictionally agitating the protruding material and the intermediate member 21. (1 _ 4) The intermediate member is provided with the engineering intermediate member set to be a projection of the first metal member 2〇a and the connecting member 2036-998l-pF.chentf 47 2 In the friction stir, as shown in the mth figure, on the third embodiment, and the middle The first side S1 side of the 21 21 is (~::::21 is fixed to the friction stir. The first joining work is for the first protruding part. 4 The metal member 20a and the connecting member ϋ2 member 21 A joint project of Chudi consists of a joint project from the Zhonghe Department, and the first joint of the Zhongmen Kampi Duding's agitation joint. The intermediate member 21 has a #κ2 component. The middle side of the apparatus is provided with the second side S2 of the mixing/twisting and boring intermediate member 21 into the == two connection joint connection project. ...the jointer uses a small rotary tool F with a small radius of gyration. 1) First joint joint jointing work The first joint joint jointing work is carried out by the 坌^^如弟16b. As shown in the figure, it is the construction of the first joint joint portion J2. In the third embodiment, the friction stir is performed from the first protruding material 2, the starting position Sm 丨 to the end position Em set at the first large output 3, with a trajectory . The J i rotation tool F is pressed against the first protrusion. After the starting position Sm of the material 2, it is moved to the first splicing protrusion J2 and the boring hl. Then, the frictional mixing soil* 〇 is moved along the first protruding portion j 2 〇, and after moving to the end point h2, 4 /, without detaching, the small rotation one Dan 丨 is moved to the first hole output material according to this state. End position of 3 is Em. Thereby, the 塑性_, 柯 弟 弟-connected plasticized region w2 形成 is formed in the first connection protruding portion J20. (2-2) Intermediate member re-installation project Join the project sister in the first connection joint. After the operation, the intermediate member 2036-9981-PF; the restraint of the member 21 of the Chentf 48 1359055 is temporarily released, and after the surface and the inside are reversed, the intermediate member 2i is again placed on the friction stirrer. (.2-3) Second Connection Projection Jointing Project The second connection protrusion jointing process, although not specifically illustrated, is a second connection protrusion that exposes the second side surface S2 side of the first metal member 20a J21 (refer to Figure 15c) The work of friction stir. The second connection projection joining process is roughly equivalent to the first joint projection joining process, and thus detailed description thereof will be omitted. Thereby, the second connection plasticized region w21 is formed on the second connection protruding portion m (refer to the πth and 21st views). Further, in the third embodiment, the start position S« of the friction stir is set on the first projecting member 2. However, the present invention is not limited thereto and may be provided on the second projecting member 3. Further, the intermediate member can be omitted from the installation by the friction stirrer. (3) Projection: Excision of the material

犬出材切除工程為從完成第一本接合工程的中間構件 .21切除第一突:出材2及第二突出材3的工程。 (4) 第二準備工程 ^第一準備工程為第二本接合工程之前進行的工程,: 第1 7圖所不,其包括將中間構件2丨插入第二金屬構件 而形成被接合金屬構件的第二插入工程、將突出材配置;The dog cut-off project is an intermediate member that completes the first joint project. 21 The first protrusion: the work of the output 2 and the second protrusion 3 is performed. (4) Second preparatory work ^ The first preparatory work is a work performed before the second joining work, which is not included in Fig. 17, which includes inserting the intermediate member 2丨 into the second metal member to form the joined metal member. The second insertion project, the protruding material is configured;

被接合金屬構件2 Q ΐίΛ # lb _L_L 的大出材配置工程、熔接被接合金屬^ 件20與大出材的假熔接工程、將被接合金屬構件2。設: 於摩擦授拌裝置上的被接合金屬構件設置工程。 (4-1)弟二插入工程 4 9 2036-9981-PF;Chentf 1359055 • 第二插入工程,如第17圖所示,其為將中間構件21 插入第二金屬構件2Gb的工程。#,使第二金屬構件2〇b 的凹槽kd與中間構件21的連接構件U2的部分嵌合,第— 金屬構件2Ga的端面T1與第二金屬構件2Qb的第四側面 S4突合而形成被接合金屬構件2〇。 (4-2)突出材配置工程 突出材配置工程,如第15圖及第18a圖所示,其.為在 _ 被接合金屬構件20的兩側面,配置相向的一對第一突出材 2及第二突出材3的工程。第一突出材2在第一金屬構件 2〇a.的第一側面SH則’設置成覆蓋表面側突合部川以及 裡面側突合部JU。又,第二突出材3配置成在第一金屬 構件20.a與第二金屬構件·所形成的内側角部覆蓋表面 側突合部J1 〇以及裡面側突合部J丨i。 (4-3)假溶接工程The large-distribution arrangement of the joined metal members 2 Q ΐίΛ # lb _L_L, the welding of the joined metal parts 20 and the false-welding of the large-out material, and the joining of the metal members 2 are performed. Set: The work of the joined metal members on the friction stirrer. (4-1) Second insertion project 4 9 2036-9981-PF; Chent 1359055 • The second insertion project, as shown in Fig. 17, is a process of inserting the intermediate member 21 into the second metal member 2Gb. #, the groove kd of the second metal member 2〇b is fitted to the portion of the connecting member U2 of the intermediate member 21, and the end surface T1 of the first metal member 2Ga and the fourth side surface S4 of the second metal member 2Qb are protruded to form a The metal member 2 is joined. (4-2) Projecting material projecting projecting project, as shown in Figs. 15 and 18a, which is a pair of first projecting members 2 disposed on opposite sides of the _ joined metal member 20 and The construction of the second protruding material 3. The first projecting material 2 is disposed on the first side surface SH of the first metal member 2a.a so as to cover the surface side projecting portion and the inner side projecting portion JU. Further, the second projecting member 3 is disposed so as to cover the surface side protrusion portion J1 〇 and the back side protrusion portion J丨i at the inner corner portion formed by the first metal member 20.a and the second metal member. (4-3) Fake welding project

假溶接工程為對第-突出材2與被接合金屬構件.2〇以 及第二突出材3與被接合金屬構件2〇進行溶接的工 此’在後述的本接合工程中,可防 " J防止犬出材與被接合金屬 構件20的突合部進行摩擦攪拌時的開口。 (4 - 4)被接合金屬構件設置工程 被接合金屬構件設置工程為將被接合金屬構件20固 定於未圖示的摩擦㈣裝置的卫裎。在第三實施型能中 如第18a圖所示,將被接合金屬構件2〇的表面“朝向上 方而固定於摩擦攪拌裝上。 (5)第二本接合工程 2036-9981-PF;Chentf 50 1359055 第二本接合工程為從被接合金屬構件2〇的表面A側及 裡面B側沿著表面側突合部丄1〇及裡面側突合部ju進行 摩擦搜拌接合的X程。第二本接合工程包括對表面側突合 部J10 it行摩㈣拌的表面側突合部接合工帛、使被接合 金屬構件20反轉而再度地設置的被接合金屬再設置工 私、以及對於裡.面側突合部】n進行摩擦搜拌的裡面側突The false welding process is a process in which the first protruding material 2 and the joined metal member .2〇 and the second protruding material 3 are joined to the joined metal member 2〇, which can be prevented in the present joining project described later. The opening when the dog discharge and the protruding portion of the joined metal member 20 are friction stir is prevented. (4 - 4) Joined Metal Member Installation Project The joined metal member is installed to fix the joined metal member 20 to a friction (4) device (not shown). In the third embodiment, as shown in Fig. 18a, the surface of the joined metal member 2A is fixed to the friction stirrer toward the upper side. (5) The second bonding work 2036-9981-PF; Chentf 50 1359055 The second joining process is a X-passing process of friction-synthesis joining from the surface side side of the joined metal member 2A and the inner side B side along the front side protruding portion 丄1〇 and the back side protruding portion ju. The work includes a surface side projecting joint joining work for the surface side joint portion J10 it is performed, a joint metal member 20 is reversely repositioned, and the joined metal is re-arranged for work, and for the front side. Department] n for frictional mixing

合部接合工程。而1,在第二本接合工程中使用大型旋轉 工具G。 (5-1)表面側突合部接合工程 表面側突合部接合工程,如第18a圖所示,其為對表 面側突合部no進行摩擦授拌的工程。表面側突合部接合 工程’在第三實施型態中,從設定於第-突出# 2的開始 位置Stt.2至設定第二李屮·;y» 〇 ΛΑ ,. 成夂乐一大.出材3的結束位置Ems連續地進行摩 擦抱掉。即,將大型旌鏟T b r 硬轉工具G推壓制開始位置Sm2之後, 使大型旋轉工具G移動至表面側突合部接合卫程的起點 h3’使不脫離而通過終點Μ,在到達結束位置&之後, 將大型旋轉工具G拉至上方。蓝& .φ 藉此’在表面側突合部J 1 〇 形成表面側塑性化區域W10。 (5-2)被接合金屬構件再設置工程 在表面側突合部接人1扭 長結束之後,暫時解除被接合 金屬構件2 0的拘束,表雜只絲 牙表禋反轉之後,將被接合金屬構件 20再度地設置於摩擦攪拌裝置上。 (5 - 3)裡面側突合部接合工程 在表面側突合部接合土 1接σ工釦結束之後,雖然未具體圖 2036-9981-PF;Chentf 51 ^59055 示,其為對於露出被接合金屬構件% & Α 同僻1干Ζϋ的裡面的裡面惻哭兮 戸J11進行摩擦挽拌的工程。裤面.办人加处人 ^一田側突合部接合工程由於 與表面側突合部接合工程大.略 枉Χ略相问,因此省略詳細的說 月。藉此,在裡面側突合部j i j 1IM 1 t成禋面側塑性化區域 W11(參照第18b圖)。 工程及裡面側突合部 2及第二突出材3設 而且,在進行表面側突合部接合Joint joint project. 1. In the second joint project, a large rotary tool G is used. (5-1) Surface side projection joining work The surface side projecting joint joining project, as shown in Fig. 18a, is a process of frictionally mixing the surface side protruding portion no. In the third embodiment, from the start position Stt. 2 set to the first protrusion # 2 to the second set 屮 y y 〇ΛΑ , . The end position Ems of the material 3 is continuously rubbed and rubbed off. In other words, after the large shovel T br hard turning tool G is pushed to the pressing start position Sm2, the large rotating tool G is moved to the starting point h3' of the surface side splicing joint engagement guard so as not to detach and pass the end point Μ, at the end position & After that, pull the large rotary tool G up. Blue & .φ thereby forms a surface-side plasticized region W10 at the surface side projection J 1 。. (5-2) After the joining of the joined metal members is completed, the joining of the joined metal members 20 is temporarily released, and the joining of the joined metal members 20 is temporarily released. The metal member 20 is again placed on the friction stirrer. (5 - 3) The inner side joint jointing work is completed after the end of the surface side joint portion of the joint soil 1 σ work buckle, although not specifically shown in Fig. 2036-9981-PF; Chentf 51 ^59055, which is for exposing the joined metal member & Α Α Α Α Α Α 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 The trousers and the person to be added to the office. The joint project of the Ida side joint is due to the large-scale joint project with the surface side joints, so the detailed explanation is omitted. Thereby, the inner side protrusion portion j i j 1IM 1 t is formed into the kneading side plasticized region W11 (see Fig. 18b). The project and the inner side projecting portion 2 and the second projecting member 3 are provided, and the surface side joint portion is joined.

接合工程之前,可預先在第一突出材 置下穴。 (6 )突出材切削工程 突出材切削工程為從完成第二本接合工程的被接合金 屬構件2。切除第一突出材2及第二突出材3的工程。 而且,第18b圖為第i8a圖的v_v線剖視圖。如第⑽ 圖所示,表面側塑性化區域w 1〇的深度f a係形成比從被接 合金屬構件2㈣表面A至連接構件U2的距離ua還大。如 此,藉由表面側塑性化區域W1 〇接觸於連接構件仍,可橫 越表面側突合部m的深度方向的全長而確實地進行摩擦 攪拌。又,藉由第一連接塑性化區域w2。與表面側塑性化 區域W10以及苐一連接塑性化區域w2〇與裡面側塑性化區 域W11重複,可確實地密閉表面側突合部〇、裡面側突 合部J11以及第一連接突合部J20。又’在第二側面以側 :相同#由使各塑性化區域重複,確實地密閉表面側突 合部J1G、裡面側突合部⑴以及第二連接突合部川。 (7 )第三準備工程 第三準備工程為在第三本接合工程之前進行的工程 2036-9981-PF;Chentf 52 ^359055 *被接合金屬構件20的表面A及裡面B以及第-金 ^件-的第三側…置突出材的突出材配置::金 ==:屬構件2°與各突出材的一程以及將 件設置工程。 厚擦搜拌裝置的被接合金屬構 (7 -1)突出材配置工程 被接!置工程’如第19圖所示’將第一突出材2在 &金屬構件2〇的裡^沿著裡面侧塑性化區域川配 面:配:―突出材3係沿著第二金屬構件鳩的第三側 面A 又,第三突出材4在被接合金屬構件2。的表 /σ者表面側塑性化區g W10配置。 (7-2)假熔接工程 假溶接工程為分別熔接 件 和 弟大出材2與被接合金屬構 犬出材3與被接合金屬構件2 =被軸構件2。的工程。藉此,在後述.的..二 行=措1防士止對突出材與被接合金屬構件20的突合部進 订摩擦攪拌時產生開孔。 (7-3)被接合金屬構件設置工程 ,接合金屬構件設置工程為將被接合金屬構件別固 疋於未圖示的摩捧措牲驻罢& 如裳心 的工程。在第三實施形態中, 而固-/歷所不,使第二金屬構件2〇b的端面Τ2朝向上方 而固疋於摩擦攪拌裝置上。 (8)第三本接合工.程 第三本接合工程為從第二金屬構件20b的端面Τ2側進 2036-9981-PF;Chentf 53 行摩擦搜拌的I程。第三本接合工 T2的的栖SWsI六入划τ η 4形成於端面 寇科U 進行摩擦料的裡面·人工 粒、對連接構件U2與第二金屬構件2Gb的第 、σ J22做摩擦搜拌的第三連接突合部接合工 二合部 於端面T2的表面側穷a部J1〇 .隹/ & 及對形成 部接入 P iG進行摩擦攪拌的表面側突合 部接σ工程。即,從設定於第— 經由第_办山 大出材2的開始位置S„3 •,第一大出# 3至設定於第三突出# 以梯& 厂、"°果位置Em3 軌跡進行摩擦攪拌。在第三 旋轉工具F。 轉。輊中使用小型 (8-1)裡面側突合部接合工程 a广面侧大合部接合工程為對於露出第一側面w的突 e 口卩進行摩擦攪拌的工者 。 隹本,、施形態中,在(5)第二本 入A m ^胃露出第—側面S1的裡面側突合部η j 進行摩擦授拌,而再度摩擦授拌裡面側塑性化區域 Ρ,弟、1 9圖所示’從設定於第一突出材2的開始位 、續地進订摩擦攪拌至連接構件U.2與裡面側突合部 J11抵接的抵接點h5為止。 (8-2)第三連接突合部接合工程 、, 大σ °卩接合工程為從抵接點h5連續地進行摩擦 攪拌至連接構件U2與表面側突合部J10的抵接點h8的工 知。即’在小型旋錄 ^ ^ ^ ,、F到達抵接點h5之後,使其不脫 "著第-連接突合部J22a進行摩擦搜拌,而使其移動 至設定於第二突出材3的變化點h6。然後,移.動至在第二 2036-9981-pF;Ghentf 大出材3上,料連接構件 咖的突合面的延長線上的 小型旋轉工具F不脫離而沿 擦攪拌至抵接點h8為止。 U2的上面與其為第二金屬構件 點的變化點h7為止。然後,使 著第三連接突合部J 22b進行摩 (8勹)表面側突合部接合工程 A、面側穴〇邻接合工程為對露出第一側面S1 .的突合 人進仃摩擦攪拌的工程。在本實施形態中,在⑸第二本接Prior to the joining process, the first protruding material can be placed in advance. (6) Projection of the protruding material The projecting of the projecting material is the joined metal member 2 from which the second joining work is completed. The process of cutting the first protruding material 2 and the second protruding material 3 is performed. Further, Fig. 18b is a cross-sectional view taken along line v_v of the i8a diagram. As shown in the figure (10), the depth f a of the surface side plasticized region w 1 系 is formed larger than the distance ua from the surface A of the joined metal member 2 (four) to the connecting member U2. As a result, the surface side plasticized region W1 〇 is in contact with the connecting member, and the friction stir can be surely performed across the entire length in the depth direction of the front side protruding portion m. Further, the plasticized region w2 is connected by the first connection. The surface-side plasticized region W10 and the first-joined plasticized region w2〇 overlap with the inner-side plasticized region W11, and the surface-side protruding portion 〇, the back-side protruding portion J11, and the first connecting protruding portion J20 can be reliably sealed. Further, on the second side, the side is the same as the same. The respective plasticized regions are repeated, and the front side protruding portion J1G, the back side protruding portion (1), and the second connecting protruding portion are reliably sealed. (7) The third preparatory work The third preparatory work is the work performed before the third joint work 2036-9981-PF; the Chent 52 52359595 * the surface A and the inner B of the joined metal member 20 and the first-gold piece - The third side... The protruding material configuration of the protruding material:: Gold ==: The member is 2° and the one-step of each protruding material and the setting of the workpiece. The joined metal structure (7-11) of the thick rubbing and squeezing device is connected to the projecting work project! As shown in Fig. 19, the first projecting material 2 is placed in the & The inner side plasticized region is the same as the third surface A of the second metal member 又, and the third protruding member 4 is joined to the metal member 2. The table /σ surface side plasticized area g W10 configuration. (7-2) False welding process The false welding process is a separate welding member and a large material 2 and a joined metal structure 3 and a joined metal member 2 = a shaft member 2. Engineering. Thereby, an opening is generated when the frictional agitation of the projecting material and the joint portion of the joined metal member 20 is abbreviated in the second row of the first step. (7-3) The joining metal member is installed, and the joining metal member is installed so that the joined metal member is not fixed to the unillustrated drawing. In the third embodiment, the end face Τ2 of the second metal member 2〇b is fixed upward on the friction stirrer by the solid state. (8) Third bonding work. The third joining process is to enter 2036-9981-PF from the end face Τ2 side of the second metal member 20b; and to perform the I process of the friction mixing of the Chent 53 line. The habitat SWsI six-input τ η 4 of the third jointer T2 is formed on the inner surface of the friction material, the artificial particle, and the frictional mixing of the connecting member U2 and the second metal member 2Gb, σ J22 The third connecting projection jointing joint portion is connected to the surface side of the end surface T2 by a portion a1, J1.隹/ & and the surface side projecting portion for frictionally stirring the forming portion to P iG. That is, from the start position S„3 • set by the first _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Friction and agitation. In the third rotating tool F. The small (8-1) inner side projection jointing work is used in the a 轾 a a wide-face side merging joint work is to rub the protruding e 卩 which exposes the first side w The worker who is agitating, in the form of the sputum, in the form of (5) the second side of the A m ^ stomach exposing the inner side protrusion η j of the first side S1 is subjected to frictional mixing, and the inner side plasticity of the mixing side is again rubbed. In the region shown in Fig. 19, 'from the start position set in the first projecting material 2, and the friction stir is continuously extended until the contact point h5 at which the connecting member U. 2 abuts against the inner side protruding portion J11. (8-2) The third joint projection jointing process, the large σ °卩 joint project is a process of continuously performing friction stir from the contact point h5 to the contact point h8 of the joint member U2 and the surface side joint portion J10. That is, 'in the small rotation ^ ^ ^, , F reaches the abutment point h5, so that it does not leave the "connection - the joint J22a performs frictional mixing and moves it to the changing point h6 set at the second protruding material 3. Then, it moves to the second 2036-9981-pF; Ghentf large material 3, and the connecting member The small rotary tool F on the extension line of the protruding surface is agitated to the contact point h8 without being detached. The upper surface of the U2 is the change point h7 of the second metal member point. Then, the third connection protrusion portion J 22b is caused. The jointing work A and the surface side abutment joint project of the surface side joint portion of the motor (8 勹) are performed for the friction stir of the protrusion person exposing the first side surface S1. In the present embodiment, in (5) the second book Connect

立、& t由於對露出第一側面的表面側突合部η 〇全 進仃摩擦授拌,而再度摩擦授摔裡面側塑性化區域^ 。 ρ從抵接點h8連續地進行摩擦攪拌至結東位置—為止。 (9)突出材切除工程 大出#切除工程為從完成第三本接合工程後的被接合 金屬構件20將第一突出材2、第二突出材3以及第三突出 材.4切除的工程。 如此’藉由進行第三本接合工程,在端面Τ2形成第三 籲ic接塑性化區域w22。第三連接塑性化區域讲22由.於表面 侧塑性化區域wi〇及裡面側塑性化區域W1丨重複,由露出 於側面側的突合部可確實地密閉。又,在表面側塑性化區 域W1 0及裡面側塑性壞區域W11產生連續的隧道狀空洞缺 陷以及氧化膜被捲入等的情況下,藉由在第三本接合工程 掩埋空隙而修補。 (10)第四準備工程 第四準備工程,如第20圖所示,其為在第四本接合工 程之前所進行的工程,其包括在第二金屬構件2〇b的端面 2036-9981-PF;Chentf 55 1359055 2配1犬出材的突出材配置工程、熔接第二金屬構件 與突出材的假熔接工程、以及將被接合金屬構件2〇設置於 未圖不的摩擦攪拌裝置的被接合金屬構件設置工程。 (10 1)大出材配置工程 突出材配置工程為將第一突出材2沿著第二金屬構件 20b的端面T2配置的工程。 (10-2)假熔接工程 • 假熔接工程為對於第一突出材2與第二金屬構件2〇b 的内則部2 a、2 b進行㈣接的工程。藉此,在後述的本 程中’可防土對第—突出村2與第二金屬構件20b 的大合部進席摩擦攪拌時的開孔。 (】卜3)被接合金屬構件設置工程 ^接合金屬構件設置工程為將被接合金屬構件2〇固 疋於未圖示的摩擦授拌裝置的工程。在第三實施形能中, • 圖所示,使第二金屬構件挪的第三側㈣朝向 零上方而固定於摩擦攪拌裝置上。 (11)第四本接合工程 第四本接合工程為從第二金屬構件2〇b的第三側面Μ 貝1進行摩擦攪拌接合的工程。第 構件U2鱼第-全屬諶杜9ηκ 接。私包括對連接 … 構件的第四連接突合部J23進行摩 擦授拌的第四連接突合部接合工程。 订厚 (1卜1)第四連接突合部接合工程 第四連接突合部接合工程,如第2。圖所示,從 。。接曰程的起點h9連續地摩擦攪拌至終點匕1〇的 2〇36~9981-pF;Chentf 5 1359055 工程。即’在本實施形態巾,從設 私办甚C ^ 、弟—突出材2的開 始位置迷續執跡使 遠拄Φ人却具F移動’而沿著第四 接犬㈠J23進行摩擦攪拌。然後 林5利·玄机哲 ± 、續地進行摩擦攪 拌至3又疋於第四連接突合部J23的 E^。 長線上的結束位置 (12)突出枯切除工程The vertical and the <t are frictionally mixed with the surface side protrusion η 露出 exposing the first side surface, and the frictional inner side plasticized area is again rubbed. ρ is continuously frictionally agitated from the abutment point h8 to the junction position. (9) Projection of the projecting material The project of the cut-out project is a process of cutting the first projecting member 2, the second projecting member 3, and the third projecting member 4. from the joined metal member 20 after the completion of the third joining work. Thus, by performing the third bonding process, the third ic contact plasticized region w22 is formed in the end face Τ2. The third joint plasticized region 22 is repeated by the surface side plasticized region wi〇 and the back side plasticized region W1, and is reliably sealed by the protruding portion exposed on the side surface side. In the case where the surface-side plasticized region W1 0 and the back-side plastic-defective region W11 generate a continuous tunnel-shaped void defect and the oxide film is caught, etc., the gap is repaired by burying the void in the third bonding process. (10) The fourth preparatory work fourth preparation project, as shown in Fig. 20, which is the work performed before the fourth joint work, which includes the end face 2036-9981-PF of the second metal member 2〇b ;Chentf 55 1359055 2 projecting project of protruding material with 1 dog, false welding of welded second metal member and protruding material, and joined metal of friction metallizing device with unjoined metal member 2 Component setup project. (10 1) Large-scale material discharge project The projecting material arrangement project is a project in which the first projecting material 2 is disposed along the end surface T2 of the second metal member 20b. (10-2) False welding process • The pseudo welding process is a process of (four) joining the inner protrusions 2a and 2b of the first projecting member 2 and the second metal member 2b. As a result, in the later-described process, the opening of the anti-soil-to-projection village 2 and the second metal member 20b is frictionally agitated. (3) The joining metal member installation project The joining metal member installation project is a project of fastening the joined metal member 2 to a friction stirring device (not shown). In the third embodiment, in the figure, the third side (four) of the second metal member is moved toward the friction stirrer by facing the third side (four). (11) Fourth bonding work The fourth joining process is a process of performing friction stir welding from the third side mussel 1 of the second metal member 2〇b. The first member U2 fish-all belong to the 9Du 9ηκ. The private joint includes a fourth joint projecting portion joining process for frictionally feeding the fourth joint projecting portion J23 of the connecting member. Thickness (1b1) Fourth joint projection jointing work The fourth joint joint jointing work, as in the second. Figure shows from . . The starting point h9 of the process is continuously frictionally stirred to the end point 匕1〇2〇36~9981-pF; Chentf 5 1359055 project. That is, in the towel of the present embodiment, from the beginning of the installation of the privately-made C^, the younger-looking material 2, the squatting is performed so that the Φ person has the F movement, and the fourth stirring dog (1) J23 performs the friction stirring. Then, Lin 5 Li·Xuan Jizhe ± continually friction stirs to 3 and then smashes the E^ of the fourth connecting protrusion J23. End position on the long line (12)

犬出材切除工程為從完成 十、任兮工程的第 構件20b切除第一突出材2的工程 根據如此的第四本接合工程,如第2。圖所示,橫越第 四連接突合部】23的全長而進行摩擦撥拌,形成第四連接 :塑性化區域w,23。因此如第13圖所示,由於第四連接塑 性化區域w.23與在第=太毪a τ在口 &五,上、 昂一本接δ工耘所形成的第三連接塑性 化區域w22重複’可更確實地密閉突合部。The dog cut-out project is a process of cutting the first projecting material 2 from the first member 20b of the tenth work, according to the fourth joint work, as in the second. As shown in the figure, the entire length of the fourth connecting projection portion 23 is traversed and friction mixing is performed to form a fourth connection: plasticized regions w, 23. Therefore, as shown in Fig. 13, the fourth joint plasticized region w.23 and the third joint plasticized region formed by the δ process at the mouth =amp; The w22 repeat 'can more reliably close the protrusion.

根據以上說明的第三實施形態,即使在第一金屬構件 20a與第二金屬構件2〇b突合而略呈直角的情況下,對露 出被接合金屬構件20的側面及端面的突合部可有效而確 實地進行摩擦攪拌,因此可得到更高品質的產品。又,藉 由使在各接合工程形成的塑性化區域重複而可確實地密閉 突合部。 而且’第21圖為從第二侧面S2側觀看被接合金屬構 件20的立體圖。在第三實施形態中’由第一金屬構件2〇a 及第二金屬構件2 Ob所形成的内側角部R1不進行摩擦搜 拌。因此’可在内側角部進行熔接。 例如’即使.在表面側塑性化區域W1 〇及裡面側塑性化 2036-9981-PF;Chentf 57 1359055 區域wii產生空洞缺陷及氧化膜捲入等的情況,藉由進行 TIG溶接及MiG溶接等的突起炫接,可密閉該缺陷。 於此,在第三實施形態中,在進行第一至第四本接人 工程後.,藉由該等工程除去產生的毛邊而使表面平滑。藉 在各犬出材配置工程中,使突出材被接合金屬構件 密接。 又在本貫施形態中’以上述的順序進行摩擦攪.拌, 一旦太:限於此。例如,在第一本接合工程之後,可進行第 一本接合工程或第四本接合工程。 [第四實施形態] 方、丄第四實㈣態為變更第三實施形態的工程順序的接合 e P ’弟二貫施形態中以第四本接 合工程、第二本接合.工程、 e弟-本接 合。 弟本接合工程的順序進行接 第四實施形態的接合方法具體而 工程、⑺第四本接合工程、(3 .⑴弟四準備 準備工程、⑸第三本接合工程、刀除工程、⑷第三 第二準備工程、⑻第二本 大出材切除工程、⑺ (ίο)第章偌 —接5工程、(9)突出材切除工程、 (10)第一準備工程、(u)第一 韃 除工程。 D工各、(12)突出材切 而且,在第四實施形態的接合方法 施形態的被接合金屬構件20相同的金屬 …第三實 f形態大略相同的工程,簡化A。又,對於輿 (1)第四準備工程 2036-9981-PF;Chentf 58 1359055 : 第四準備工程包括將 〇nh - ^ = ^ 银稱许U2插入弟二金屬構件 \ 一入工程、將突出材配置於在第三插入工程令 所形成的中間構件的突出 出材的假熔接工程以及…置程、嫁捿中間構件與突 拌裝置的t間構件設置工程。構件設置於未圖示的摩擦授 (J-1)第三插入工程 第三插入工程,心链 ^ a及22b圖所示,其為將連接 ▲ 構件U2插入第二金屦嫌从 鲁 .冓件2〇b的凹槽kd而形成_間構 24的工程。將連接構件 丨^ 、 件ϋ2插入第二金屬構件20b的凹样 ,使連接構件[J2的側面盥第__今屬 '、弟一金屬構件_2Ob的端面τ? 齊平。又,連接構件丨丨9 M , 件U2的侧面S6與第二金屬構件20b的 第二側面S 3齊平。 (1 - 2 )突出材.配置工_、n 1 (1 一 3)假熗接工程、(1-4)中間構件. 政1工程 突·出材配置工程、彳P+ 假熔接工程及中間構件設置.工程由... 籲於與第三實施形態的第四準備工程大略相n ra 、 干谞枉大略相同,因此省略复 說明。 ” (2)第四本接合工程 弟四本接合工程,如望 , 弟22b圖所不,其為從中間構 2 4的第三側面s 3側對笸m、由从而人 對弟四連接突合部J23實施摩擦 的工程。該工程由於與第-容 τ撹拌 弟二貝鈿形態的弟四本接合工 略相同,因此省略1却ΒΒ — '、說月。藉由該摩擦攪拌,在第二 構件20b的第三側面幻形屮铱 *处 金屬 W形成第四連接塑性化區域w23。 第四本接合工程之後’將突出材切除。 2036-9981-PF;Chentf 59 咖U55 (4)第三準備工程 程如第23a及23b圖所示,將中間構件 24的連接構件卯插入笛^ ^ 灯〒間稱卞 、 插入弟—金屬構件2〇a的凹槽ke中而形 成被接合金屬構件2 〇的梦. 、四插入工程、將突出材配置於被 接合金屬構件20 山 的犬出材配置工程、假熔接被接合金屬構 件2 0與突出材的値 们假熔接工程以及將被接合金屬構件20設 置於未圖示的摩擦攪拌裝置上的被接合金屬構件設置工 程。 (4-1)第四插入工程 第四插入工程為將.中間構件24的連接構件⑽插入第 ―金屬構件2Da的工程。_ ’將連接構件U2插人第一金屬 構件20a的凹槽kc ’而使第—金屬構件2〇a的端面η與 第二金屬構件2〇b的第四側面S4突合。 (4 2)大出材配置工程、(4_3)假熔接工程、被接合金 屬構件設置工程 突出材配置工程、假熔接工程及被接合金屬構件設置 工程由於與第三實施形態的第四準備工程大略相同,因此 省略其說明。 (5)第三本接合工程 第二本接合工程,如第23b圖所示,從設定於第一突 出材2的開始位置sMS經由第二突出材3至設定於第三突出 材4的結束位置Eu以連續軌跡進行摩擦攪拌。藉由該摩擦 檀拌,在端面T2形成第三連接塑性化區域w22e第三連接 塑性化區域W22由於與第四連接塑性化區域w23重複,可 60 2036-9981-PF;Chentf 1359055 確育地密閉露出於被接合金屬構件20的側面的突合部。 。而且’該工程由於與第三實施形態的的第三本接合工 私大略相同’因此省略詳細的說明。χ,在第三本接合工 程結束之後,切除突出材。 (7)第二準備工程 第二準備工程為第二本接合工程之前進行的工程,其 ^括將突出材配置於被接合金屬構件2(^突出材配置^ 程、熔接被接合金屬構件2〇與突出材的假熔接工程 '將被 接合金屬構件2“史置於摩擦攪拌裝置的被接合金 設置工程。 第二準備工程由於與第三實施形態的第二準備工程大 略相同,因此省略其說明。 — (8)第二本接合工程 第二本接合工程,如第24a*24b圖所示,其為從被 接合金屬構件20的表面A側及裡面B側沿著表面側突合部 Jio及裡面侧突合部Ju進行摩擦攪拌接合的工程。第二 本接合工程包括對表面侧突合部;1G進行摩擦授拌的表面 側突合部接合工程、使被接合金屬構件20反轉而再度設置 的被接合金屬構件再設置工程、以及對裡面側突合部 進行摩擦授拌的裡面側突合部接合工程。在第二本接入工 程中係使用大型旋轉工具G。 在(8-1)表面側突合部接合工程、(8-2)被接合金屬構 件再设置工程以及(8-3)裡面側突合部接合工中,由於與第 二實施形態的第二本接合工程大略相同,而省略其說明。 2036-9981-PF;Chentf 61 1359055 第24b圖為第24a圖的VI-VI線剖視圖。如第24b圖所示,According to the third embodiment described above, even when the first metal member 20a and the second metal member 2b protrude slightly at right angles, the protruding portion that exposes the side surface and the end surface of the joined metal member 20 can be effectively used. Friction stir is carried out reliably, so that a higher quality product can be obtained. Further, by repeating the plasticized regions formed in the respective joining processes, the protruding portions can be reliably sealed. Further, Fig. 21 is a perspective view of the joined metal member 20 as viewed from the second side S2 side. In the third embodiment, the inner corner portion R1 formed by the first metal member 2A and the second metal member 2Bb is not subjected to frictional search. Therefore, the welding can be performed at the inner corner. For example, even in the case where the surface side plasticized region W1 〇 and the back side are plasticized 2036-9981-PF, and the Chent 57 57 1359055 region wii is caused by void defects and oxide film entrapment, etc., by TIG fusion and MiG fusion, etc. The protrusions are spliced to seal the defect. Here, in the third embodiment, after the first to fourth transfer works are performed, the generated burrs are removed by the processes to smooth the surface. In the dog discharge configuration project, the protruding members are adhered to the joined metal members. Further, in the present embodiment, the friction stir is carried out in the above-described order, once too: limited to this. For example, after the first joining work, the first joining work or the fourth joining work may be performed. [Fourth embodiment] The fourth and fourth (fourth) states are the joints of the engineering sequence in which the third embodiment is changed, and the fourth joint work, the second joint work, the e-di - This joint. The order of the joining process is carried out in accordance with the joining method of the fourth embodiment, specifically, engineering, (7) fourth joining work, (3. (1) fourth preparation preparation work, (5) third joint work, knife removal work, (4) third Second preparation project, (8) second large-scale material removal project, (7) (ίο) Chapter 偌--5 project, (9) protruding material removal project, (10) first preparation project, (u) first removal The work of the D work and the (12) projecting material are the same as the metal of the joined metal member 20 of the fourth embodiment, and the third metal form is substantially the same, simplifying A.舆(1) Fourth preparation project 2036-9981-PF; Chentf 58 1359055: The fourth preparation project includes inserting 〇nh - ^ = ^ silver into U2 into the second member of the metal structure, and inserting the protruding material in the The third insertion project causes the false welding of the protruding members of the intermediate member formed, and the setting of the t-member between the set, the intermediate member and the mixing device. The member is placed in a frictional design (J-not shown). 1) The third insertion project, the third insertion project, the heart chain ^ a and 22b are shown in the figure, which is to insert the connecting member ▲ member U2 into the second gold 屦 从 从 凹槽 的 的 的 的 的 的 的 的 的 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The concave shape of the second metal member 20b is inserted so that the end surface τ of the connecting member [J2's side surface __this genus" and the young metal member _2Ob is flush. Further, the connecting member 丨丨9 M , the piece U2 The side surface S6 is flush with the second side surface S 3 of the second metal member 20b. (1 - 2) protruding material. Configurator _, n 1 (1 - 3) false splicing engineering, (1-4) intermediate member. 1 engineering project, material distribution configuration project, 彳P+ pseudo-welding project and intermediate component setting. The project is called the same as the fourth preparatory project of the third embodiment, which is roughly the same as the dry and dry, so the omission is omitted. Explanation. (2) The fourth joint project of the fourth joint project, such as Wang, brother 22b, does not, it is from the third side of the intermediate structure 2 s 3 side to 笸m, from the person to the younger brother The connection of the joint portion J23 is performed by the friction. The project is slightly the same as the four joints of the Di-Tong 撹 撹 二 二 钿 钿 , , , , , , , , , , ' With this frictional agitation, the metal W forms a fourth joint plasticized region w23 at the third side of the second member 20b. After the fourth bonding process, the protruding material is cut off. 2036-9981- PF; Chentf 59 Coffee U55 (4) The third preparatory work process, as shown in Figures 23a and 23b, inserts the connecting member of the intermediate member 24 into the flute, and inserts the disc-metal member 2〇a. In the groove ke, a dream of joining the metal member 2 is formed, a four-insertion project, a projecting arrangement in which the protruding member is placed on the joined metal member 20, and a pseudo-welding of the joined metal member 20 and the protruding member The dummy welding work and the joined metal member provided with the joined metal member 20 on the friction stirrer (not shown) are provided. (4-1) Fourth Insertion Project The fourth inserting project is a process of inserting the connecting member (10) of the intermediate member 24 into the first metal member 2Da. The connecting member U2 is inserted into the groove kc' of the first metal member 20a to cause the end surface η of the first metal member 2A to protrude from the fourth side surface S4 of the second metal member 2b. (4 2) Large-scale material distribution project, (4_3) pseudo-welding project, joint metal component installation project projecting material arrangement project, false welding project and joint metal component installation project, and the fourth preparatory work with the third embodiment The same is true, so the description thereof is omitted. (5) The third joining work of the third joining work, as shown in Fig. 23b, from the start position sMS set at the first projecting member 2 to the end position set to the third projecting member 4 via the second projecting member 3 Eu is frictionally agitated in a continuous trajectory. By the friction sandalwood mixing, the third joint plasticized region w22e is formed at the end surface T2. The third joint plasticized region W22 is overlapped with the fourth joint plasticized region w23, and can be 60 2036-9981-PF; Chent 1359055 is conditioned. The protruding portion exposed to the side surface of the joined metal member 20 is exposed. . Further, the "work is substantially the same as that of the third joint work in the third embodiment", and thus detailed description thereof will be omitted.切除, after the end of the third bonding process, the protruding material is cut. (7) Second preparatory work The second preparatory work is a work performed before the second joining work, which includes arranging the protruding members on the joined metal members 2 (^ protruding material arrangement, welding the joined metal members 2〇 The false welding process with the protruding material 'the metal member 2 to be joined' is placed in the joined gold setting work of the friction stirrer. The second preparatory work is roughly the same as the second preparatory work of the third embodiment, and therefore the description thereof is omitted. (8) The second bonding work of the second joining process, as shown in Fig. 24a*24b, is from the surface A side and the inner B side of the joined metal member 20 along the surface side protruding portion Jio and the inside The side projecting portion Ju performs a friction stir welding process. The second joining process includes a surface side projecting portion; a surface side projecting portion joining process in which friction welding is performed, and the joined metal member 20 is reversely repositioned and joined again. The metal member is further set up, and the inner side joint portion of the inner side joint portion is friction-mixed. In the second access project, a large rotary tool G is used. In the (8-1) table The joint projecting of the front side joint portion, (8-2) the joining of the joined metal members, and the joining of the (8-3) inner side protruding portion are substantially the same as those of the second joining work of the second embodiment, and are omitted. Description: 2036-9981-PF; Chentf 61 1359055 Figure 24b is a cross-sectional view taken along line VI-VI of Figure 24a. As shown in Figure 24b,

根據第二本接合工程,由於在第三本接合工程所形成的第 二連接塑性化區域w2.2與表面侧塑性化區域w 1 〇及裡面側 塑性化區域W11重複,可確實密閉露出被接合金屬構件2〇 的側面的突合部《又,表面側塑性化區域W1 〇及裡面侧塑 性化區域Wl 1由於與連接構件U2接觸,因此可更確實地密 閉表面側突合部J1 〇 .以及裡面側突合部j丨丨。而且,在第 二本接合工程之後,將突出材切除。 (10)第一準備工程 第一準備工程為在第一本接合工程之前進行的工程, 包括將突出材配置於被接合金屬構件20的突出材配置工 程、熔接被接合金屬構件20與突出材的假熔接工程、以及 將被接合金屬構件.20設置於摩擦攪拌裝置的被接合金屬 構件設置工程。在第一準備工程的各工程中,由於與上述 第三實施形態的第一準備工程大略相同',因此省略其說明。 (11)第一本接合工程 第本接合工程,如第25圖所示,其為對第—金屬構 件20a與連接構件U2的突合部進行摩擦㈣的工程。第一 本接合工程包括從第—金屬構件施的第-側面S1側進行 摩擦擾拌接合的第-連接突合部接合工程、將㈣合金屬 構件20再設置於摩擦攪拌裝置的被接合金屬構件再 工程、從第-金屬構件2〇a的第二側面S2進行摩擦搜拌接 合的第二連接突a邱姑人 接犬口補合工程。在第—本接合工程中’立 使用有效迴轉半徑較小的小型旋轉工具F。 ’、 2036-9981-PF;Chentf 62 1359055 :(u_1)第一連接突合部接合工程 "^接犬σ部接合工程’如第25a圖所示,從設定 於第一突:出材2的開始位置%至結束位置Ευ,沿著第一 連接突合部J2〇已連續軌跡進行摩擦搜拌的工程。在第- 本接合工程所形成.的笛 ^ 风的弟—連接塑性化區域W20中,對第一 迷接突合部J20進行摩擦攪摔之同時,由於表面側塑性化 區域m裡面側m區域wu重複,可更確實地密閉 表面側突合部;[]f] LV K、m t φ 丨1 υ以及裡面側突合部j η。 (11 .2)被接合金屬構件再設置工程 在第-連接突合部接合工程結束之後,使被接合金屬 構件20的表裡相反,而再度地設置於摩擦授摔裝置上。 (11-3)第二連接突合部接合工程 ,第二連接突合部接合工程,如第25b及25。圖所示, 對第金屬構件20a及第二金屬構件_的内側角部進 灯炫接之同時’對第一金屬構件2〇a與連接構件似的第二 #連接突合部J21進行摩擦檀掉的工程。 P對内侧角部R2的表面側塑性化區域W1 〇以及裡面 側塑性化區域W11谁;^1 Φ τ。 進仃例如TIG熔接或MIG熔接等的熔 接。藉此.,以溶接金展金卩日# , + 屬在、.閉路出表面側塑性化區域w u及 裡面側塑性化區域川的空洞缺陷及氧化膜捲入等的缺 陷。而且’對内側角部的溶接係根據需要而適當地實施; 在第二連接突合部切上,如第Me圖所示,從設定 於第一突出材2的開始位置〜沿著第二連接突合部川至 結不位置EM1以連續執跡進行摩擦搜拌。而且,由第二連接 2036-9981-PF;Chentf 63 1359055 突合部接合工程所形成的第二連接塑性化區域w21最好與 形成於内側角部R 2的熔接金屬重複。藉此,可確實地密閉 被接合金屬構件20的内側角部R2及第二連接突合部J2卜 如以上所述,在第四實施形態令,依照第四、第三、 弟二及第—的本接合工程的順序進行摩擦攪拌可得到與上 述第三實施形態相同的效果。而且,在第四實施形態中, 雖然以上述的順序進行摩擦攪拌接合,但並不限定於此。According to the second joining process, since the second joined plasticized region w2.2 formed in the third joining process is overlapped with the front side plasticized region w 1 〇 and the back side plasticized region W11, the sealing can be surely sealed and joined. Further, the surface side plasticized region W1 〇 and the back side plasticized region W1 1 are in contact with the connecting member U2, so that the surface side protruding portion J1 〇 and the back side can be more reliably sealed. The joint is j丨丨. Moreover, after the second joining process, the protruding material is cut. (10) First Preparation Project The first preparation work is a work performed before the first joint work, including the projecting of the projecting material to the projecting metal member 20, and the welding of the joined metal member 20 and the projecting material. The dummy welding process and the joined metal member in which the joined metal member .20 is placed in the friction stirrer are installed. In each of the first preparatory work, since it is substantially the same as the first preparatory work of the third embodiment, the description thereof will be omitted. (11) First joining work The first joining work, as shown in Fig. 25, is a process of rubbing (4) the protruding portion of the first metal member 20a and the connecting member U2. The first joining process includes a joint-joining joint joining process in which the friction stirruping is performed from the first side surface S1 side of the first metal member, and the (four) metal fitting 20 is further disposed on the joined metal member of the friction stirrer device. The project, the second connection protrusion a friction stir joining from the second side surface S2 of the first metal member 2A, is a jointing project of the Qiugu people. In the first-joint project, a small rotary tool F having a small effective radius of gyration is used. ', 2036-9981-PF; Chentf 62 1359055: (u_1) first joint joint engagement project "^ 狗 σ 接合 joint project' as shown in Figure 25a, from the first protrusion: the output 2 From the start position % to the end position Ευ, the friction stir-mixing process is performed along the continuous trajectory of the first connecting protrusion J2. In the joint-plasticized region W20 of the flute gas formed by the first-joining project, the first splicing joint portion J20 is frictionally smashed, and the surface side plasticized region m is the inner side m region wu. Repeating, the surface side protrusion portion can be more reliably sealed; []f] LV K, mt φ 丨1 υ and the inner side protrusion portion j η. (11.2) Reattachment of the joined metal member After the end of the joint-joining joint joining process, the front and back of the joined metal member 20 are reversed and placed on the friction-trapping device again. (11-3) Second joint projection joining work, second joint joint joining work, as in Figs. 25b and 25. As shown in the figure, while the inner corner portions of the first metal member 20a and the second metal member _ are spliced together, the first metal member 2A is frictionally rubbed off with the second connecting joint J21 of the connecting member. Engineering. P is the surface side plasticized region W1 〇 of the inner corner portion R2 and the inner side plasticized region W11; ^1 Φ τ. For example, welding such as TIG welding or MIG welding is performed. By this, the splicing of Jinzhan Jinyuri #, + is a defect in the surface-side plasticized region w u of the closed-circuit side and the void defect of the plasticized region in the inner side and the entrapment of the oxide film. Further, 'the fusion of the inner corner portion is appropriately performed as needed; and the second connection projection portion is cut, as shown in Fig. Me, from the start position set to the first protrusion 2 to the second connection. From the Chuanchuan to the knot position EM1, the friction was searched continuously. Further, the second joint plasticized region w21 formed by the second joint 2036-9981-PF; the junction of the Chent 63 1359055 is preferably overlapped with the weld metal formed at the inner corner portion R 2 . Thereby, the inner corner portion R2 and the second joint protruding portion J2 of the joined metal member 20 can be reliably sealed as described above, and in the fourth embodiment, according to the fourth, third, second and first The same effect as the above-described third embodiment can be obtained by performing friction stir in the order of the joining process. Further, in the fourth embodiment, the friction stir welding is performed in the above-described order, but the invention is not limited thereto.

例如在第三插入工程之後,可依序進行第三本接合工程、 第四本接合工程。 [第五實施形態] 第五實施形態的接合方法係接合第金屬構件2〇a、 第二金屬構件、與第-金屬構件心大略相同形狀的 第二金屬構件施以及連接構件ϋ3,而接合成平面觀看呈 Τ字狀。 即,第五實施形態的被接合金屬構 蜀傅仟d0,如第27圖- 不,定用比第四實施形態所使用的連接構件Μ的寬 大的連接構件U3。被接合金屬構件3〇 又遇 1 村弟一今属士塞 1 2〇a及第三金屬構件.20c插入連接構件⑽的兩端 h,將第二金屬構件20b插入第—金屬構件叫三: 屬構件2 0 c之間而形成。 、—金 第五實施形態包括(1)第—準 。 竿備工程、(2)第五本 工耘、(3)突出材切除工程、(4)第二準 ° 于丨角工程、(5、裳丄 接合工程、(6)突出材切除工裎、f 乐/、本 、U弟二準備工程 第七本接合工程。 及(8) 2036-9981-PF;Chentf ο 而一且’與其他實施形態大略相同的工程而簡化其說明‘ 第一準備工程 第準備工程為第五本接合工程之前進行的工程其 L括插入各構件而形成中間構件的筮T b λ τ Ρ 的第五插入工程、將突出 材配置於中間構件的突出材 柯配置工程、熔接中間構件與突 出材的假炼接工程、將中間# < 、 . 構件δ又置於未圖示的摩擦攪拌 裝置上的中間構件設置工程。 (1-1)第五插入工程 弟插入工程’如第28圖所示’立.旗入坌 -9η咕一 u π不其為嵌合弟一金屬構 牛2 0 a、第二金屬構件2 〇 ρ菸、垂私^ q 及連接構件ϋ 3而形成中間構件 34的工程。中間構件34中,笛 λ „ 弟金屬構件20a及第三令 屬構件.2 0 c插入#垃接彼π。l * 槐 接構件ϋ3的兩端之同時,形成第-金屬 構件20a的第一惻面s卜第二 ' 弟—金屬構件20c的第五側面S7 以及連接構件U 2 .的側面s 5齊平。 (1 - .2)突出材配置工程 突出材配置工程,如第 _ 弟Z8圖所不,將一對第一突出分 2及第二突出材3 、出材 -置於.第一金屬構件2〇a與連接構 的内側角部之同時,將— U2 將對第二突出材4及第四突出 配置於第三金屬構件…與連接構件U3。 材5 (H)㈣接工程、(H)中間構件設置工程 作又接工程為溶接中問备 接甲間構件34與第一突出材2至 犬出材5的工程。然後,八 更接s第一突出材2至第四突 5的中間構件34設置於 出材 α 於未圖不的摩擦攪拌裝置而使第一金 屬構件20a的第一側面S1朝向上方。 ’ 2036-9981-PF;Chentf 65 (2)第五本接合工程 2本接合工程包括對第—連接突合部 :择的第-連接突合部接合工程、對第摩: 進行摩擦攪拌的第五連 4 J24 <按大合部接合工程。 (2-1)第一連接突合部接合工程 第-連接突合部接合工程為從第一突出材2與第 屬構件20a的内側角部的起 — 起點ml至設定於第二突.出材3盥 一 1角邛的終點!π2進行摩擦攪拌的工 在本貫施形態中,從崎 Q 於弟一犬 '出材2的開始位詈For example, after the third insertion process, the third bonding process and the fourth bonding process may be sequentially performed. [Fifth Embodiment] The joining method according to the fifth embodiment joins the metal member 2a, the second metal member, and the second metal member and the connecting member 3 which are substantially the same shape as the first metal member, and is joined to each other. The plane view is Τ-shaped. That is, the joined metal structure 仟d0 of the fifth embodiment, as shown in Fig. 27, does not have a wider connecting member U3 than the connecting member 使用 used in the fourth embodiment. The joined metal member 3 〇 〇 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 It is formed between the members 20c. - Gold The fifth embodiment includes (1) the first standard. Prepared works, (2) fifth work, (3) protruding material removal project, (4) second standard in Yujiao project, (5, Changyi joint project, (6) protruding material removal work, f Le /, Ben, U Di 2 preparation project seventh joint project. And (8) 2036-9981-PF; Chentf ο and 'simplify the description of the project similar to other embodiments' first preparation project The first preparatory work is a work performed before the fifth joining work, and includes a fifth insertion project in which the members are inserted to form the intermediate member 筮T b λ τ Ρ , and a projecting material in which the projecting member is disposed in the intermediate member. The intermediate structure of the welding intermediate member and the protruding material is spliced, and the middle member is placed on the friction stirrer device (not shown). (1-1) The fifth insertion project is inserted into the project. 'As shown in Figure 28, '立.旗入坌-9η咕一u π is not a chic brother, a metal structure cow 2 0 a, the second metal member 2 〇ρ烟, 垂私^ q and the connecting memberϋ 3, the formation of the intermediate member 34. In the intermediate member 34, the flute λ „ 金属 metal member 20a and The third member is a member of the second member-metal member 20c, and the first member of the first metal member 20a is formed at the same time as the both ends of the member member ϋ3. The side s 5 of the five side S7 and the connecting member U 2 are flush. (1 - .2) The projecting project of the protruding material configuration project, such as the first _ brother Z8 figure, will be a pair of first protruding points 2 and The second protruding material 3 and the output material are placed at the inner corner portion of the first metal member 2〇a and the connecting structure, and the second protruding member 4 and the fourth protruding member are disposed on the third metal member... The connecting member U3. The material 5 (H) (four) is connected to the project, and the (H) intermediate member is set up for the work of connecting the intermediate member 34 and the first protruding member 2 to the dog output 5. The intermediate member 34, which is connected to the first projecting member 2 to the fourth projecting member 5, is disposed on the output material α in a friction stirrer device (not shown) such that the first side face S1 of the first metal member 20a faces upward. ' 2036-9981 - PF; Chentf 65 (2) The fifth joint project 2 joint works including the first joint joint: the selected joint-joint joint joint project, The first connection: the fifth joint 4 J24 < joint assembly work according to the joint. (2-1) The first joint joint joint project The first joint joint joint works from the first projecting material 2 and the first The starting point of the inner corner of the member 20a is set to the end point of the second protrusion. The end of the material 3盥一1 corner! π2 is the work of friction stir in the form of the basic application, from the Qi Q to the brother of a dog The starting position of the material 2

Sm5沿著第一連接突合部J2〇 士 行摩擦授拌。 4位置連續軌跡進 (2-2)第五連接突合部接合工程 第五匕接大合部接合工程係從第三突出材*盒第三 的内側角部的起點m3至設定於第四突出二與 妒:/構件2〇:的内側角部的終點m4進行摩擦攪拌的工 王。在本實施形態中,從設 〇 VL .. ^ 罘—大出材4的開始位置 五連接突合部似至結束位置E晴連續軌跡進 仃摩擦攪拌。在第五本接合工 、 狂,.Ό末之後,將第一 2至第四突出材5從中間構件34切除。在第 J24形成第五連接塑性化區域心。 連接大5部 (4)第二準備工程 第二準備工程為第六本接合工程之前進行的工程,勺 括插入各構件而形成被接合金屬構件3〇的第六 ° 程、將突出材配置於.被接合金屬構件3。 :工 犬出材配置工. 2036-9981-PF;Chentf 66 丄功055 程、溶接被接合金屬構件30與突出材的假 將被接合金屬構件置於為圖示的^ ^以及 被接合金屬構件設置工程。 ㈣擦搜拌裝置上的 (4-1:第六插入工程、(4_2)突出材配置工程 件34第插六Λ'工程,如第27圖及第29圖所示,將中間構 工程” 一金屬構件湯而形成被接合金屬構件3〇的 工私。然後’將第一突出材 合金屬構件30。 《出村5配置於被接 與第【::=2在表面A側’沿著成為第三金屬構綠 置。第二〜2°b的突合部的第二表面側突合部J42配 —犬材3,在表面A側沿著成為 與第二金屬構件;pnh &办人 金屬構件20a =件m.的突合部的第一表面側突合部·配 :材4,在裡面B側,沿著成為第二金屬構件 2〇b與第二金屬構件2〇c的 人< gf ¥墙咖 1〜罘一里面側突合部J43 弟四大出材5在裡面β 心與第二金屬構件:2〇b的的第成咖 配置。 的大。邛的弟一裡面側突合部J41 (4-3)假溶接工程、(4_4)被接合金屬構件設置工浐 假溶接工程為第—突出材2至第四突出材被接合 孟屬構件30溶接的工程。鈇 办 屬構件3G設置於,,♦ 材的被接合金 -側…向上广裝置而使第-金屬構件咖 (5)第六本接合工程 第六本接合工程包括摩擦授拌被接合金屬構件30的 2036-9981-PF;Ghentf 67 1359055 表面A側的突合部的表面側接a 侧的突合部的裡面侧接合路控。口㈣及摩擦授拌裡面β 表面側接合路徑包括對第二表 擦授拌的(5-!)第二表面側突合 〜部川進行摩 連接突合部j22 m 。工程、(5-2)對苐三 J心達仃摩擦攪拌的(5 合工程、對W弟二連接突合部接 τ矛表面側突合部J40 & 第一表面側突合部接合工程。 、订擦攪拌的(5-3) 即,表面側接合路徑為使 程、第三連拣*人加& 更第一表面側突合部接合工 —運接大5邛接合工程以及— 點m5黾欲a e ± . 表面側突合部從起 /至〜點㈣以連續的執跡進行 貫施型態中,從設定於第_突出材=的工各。在本 Φ Ψ ^ Z的開始位置SMB至設定 弟一犬出材3的結束位置E“使小爹旌顧 ; 行摩擦禮摔。 一 工具不脫離而進 另方面,裡面侧接合路徑包括對第-相% μ Τ49 ^ ]矛一理面側突合部 J43進仃摩擦攪拌的(5 ^ 笫一、鱼妓*人 裡面側突合部接合工程、對… 第一連接犬合部J22進行 人工铲厚1τ、攪拌的(5-5)第三突合部接 第一 °P 141進行摩擦攪拌的(5-6) 弟裡面側突合部接合工程。 即裡面側接合路徑為使第_ 笫—裡面側突合部接合工 私第二連接突合部接合工 wk m7 ^ 乂及第一理面側突合部從起 d m7至終點以連續的勒 _ 進订摩擦授样的工程。在本 只她型恝中,從設定於第二 格t m—大出材4的開始位置SH6至設定 ;第 大·出材5的結束位置p #丨 置EU6使小型旋轉工具不脫離進 行摩擦攪拌。 '个贶雕命i 2036-9981-pF;Chentf 68 1359055 *在第,、本接合工程結束之後,將第一突出材2至第四 突出材5從被接合金屬構件3〇切除。 (6)第三準備工程 第三準備工程為在第七本接合工程之前進行的工程, 包括將突出材配置於被接合金屬構件Μ#突出材配置工 程、溶接突出#與被接合金屬構件⑽的假溶接工程、以及 將被接合金屬構件30設置於未圖示的摩擦授掉袭置的被 接合金屬構件設 置工程。 (7 1)突.出材配置工程 突出材配置工程,如第3〇圖所示’其為將第一突出材 至弟四突出材5配置於被接合金屬構件3〇的工程。第一 突出材2係在第一金屬構件_ .的第一側面si側沿著第一 衣面側突合部J40配置。第二突出材3係配置於第一金屬 ,件施與第二金屬構件m的内側角部。第三突出材* :在第三金屬構件20c的第五側面S7側沿著第二表面側突 配置。第四突出材5係配置於第二金屬構件挪 -、一金屬構件2 〇 c的内側角部。 (7 2)假洛接工程、(7_3)被接合金屬構件設置工程 人企屬=^為使弟一突出材2至第四突出材5與被接 口金屬構件3 〇溶接的工裎。麩德矣 、、容拯了作山j “則朝向上方而將 m楚 接合金構件3G設置於摩擦搜拌I置上。 18)第七本接合工程 對第!H接合工程包括在被接合金屬構件3〇的表面側 表面側突合部J40進行摩擦檀拌的第—表面側突合 2〇36-9981-PF;Chentf 69Sm5 is frictionally fed along the first joint projection J2. 4 position continuous trajectory advance (2-2) fifth connection splicing jointing project fifth splicing merging joint engineering system from the starting point m3 of the inner corner of the third protruding material * box third to the fourth protruding second With the 妒: / member 2〇: the end point m4 of the inner corner of the arm is friction stir. In the present embodiment, the frictional agitation is performed from the start position of the 〇 VL .. 罘 大 large output 4 to the end position E. After the fifth joint work, madness, and smashing, the first to fourth projecting members 5 are cut out from the intermediate member 34. At the J24, a fifth connecting plasticized region core is formed. Connecting the large 5 parts (4) The second preparatory work The second preparatory work is the work performed before the sixth joint work, and the sixth step of inserting the respective members to form the joined metal members 3〇, and the protruding members are arranged The metal member 3 is joined. : Industrial dog profiler. 2036-9981-PF; Chentf 66 055 055, fused joint metal member 30 and protruding material, the metal member to be joined is placed as shown in the figure and the joined metal member Set up the project. (4) On the rubbing and mixing device (4-1: the sixth insertion project, the (4_2) protruding material configuration engineering component 34 is inserted into the six-story project, as shown in Figures 27 and 29, the intermediate structure project" The metal member is formed into a joint of the metal member 3〇. Then, the first protruding material is combined with the metal member 30. The "out of the village 5 is placed on the side of the [::=2 on the surface A side" The third metal structure is green. The second surface side protrusion portion J42 of the second to 2°b protrusion portion is matched with the dog material 3, and becomes the second metal member along the surface A side; the pnh & 20a = first surface side protrusion of the protruding portion of the piece m.: material 4, on the inner side B side, along the person who becomes the second metal member 2b and the second metal member 2〇c < gf ¥ Wall coffee 1 ~ 罘 one inside side joint part J43 弟四大出5 in the inside of the beta heart and the second metal member: 2〇b of the first coffee configuration. The big. 邛 弟 brother one inside side joint part J41 ( 4-3) Fake welding project, (4_4) joining metal member setting work, the false welding project is a project in which the first projecting member 2 to the fourth projecting member are joined to the Meng member 30. The member member 3G is disposed on the joined gold-side of the material, the upwardly wide device, and the sixth metal member (5) sixth bonding work. The sixth bonding work includes rubbing the 2036 of the joined metal member 30. -9981-PF; Ghentf 67 1359055 The surface of the protrusion on the side of the surface A is flanked by the inner side of the protrusion on the side of the a side. The mouth (4) and the side surface of the frictional inside of the frictional mixing include the second table. (5-!) The second surface side of the protrusion - part of the river to carry out the joint connection part of the j22 m. Engineering, (5-2) the friction stir of the J三J Xinda ( (5-integration, the connection of the two brothers The joint of the turf surface side protrusion portion J40 & the first surface side protrusion portion joint project. The fastener side agitating (5-3) That is, the surface side joint path is the process, the third picking * person plus & The first surface side joint jointing work-transporting large 5邛 joint project and the point m5 黾 desire ae ±. The surface side joint portion is continuously configured from the start/to-point (4), from the setting In the first _ protruding material = each work. At the beginning of this Φ Ψ ^ Z SMB to the knot of the setting of a dog 3 Position E "make a small care; line friction and fall. A tool does not detach and enter another aspect, the inner side joint path includes the first-phase % μ Τ 49 ^ ] spear-side side joint portion J43 into the friction stir (5 ^ 笫一, 妓 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 人 第一 第一 第一 第一 第一 第一 第一 第一 第一 第一 第一 第一 第一 第一Friction stir (5-6) The inner side of the joint is joined. That is, the inner side joint path is such that the first _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The project of friction imparting. In the present type, the setting is made from the starting position SH6 of the second grid tm-large material 4 to the setting; the end position of the first and the fifth material 5 is set to EU6 so that the small rotating tool does not detach from the friction stirring. . '贶 贶 i i 2036-9981-pF; Chentf 68 1359055 * At the end, after the end of the joining process, the first projecting members 2 to 4 are cut off from the joined metal members 3 。. (6) The third preparatory work The third preparatory work is a work performed before the seventh joint work, including arranging the projecting members in the joined metal members Μ # protruding material arranging project, the fused joints # and the joined metal members (10) The dummy welding process and the joining metal member 30 are provided in a joint metal member installation project in which friction is not shown. (7 1) Projection project. The projectile project is as shown in Fig. 3, which is a project in which the first projecting material to the fourth projecting member 5 is placed on the joined metal member 3〇. The first projecting member 2 is disposed along the first garment-side protruding portion J40 on the first side surface si side of the first metal member. The second projecting member 3 is disposed on the first metal, and the member is applied to the inner corner portion of the second metal member m. The third projecting material* is disposed on the fifth side surface S7 side of the third metal member 20c along the second surface side. The fourth projecting member 5 is disposed at an inner corner portion of the second metal member 2 and a metal member 2 〇 c. (7 2) False connection project, (7_3) Settlement of the joined metal members = ^ is the work for the younger one to project the protruding material 2 to the fourth protruding material 5 and the metal member 3 to be joined. Bunde, and Rong Zheng made the mountain j "When facing upwards, the m-joining gold member 3G is placed on the friction stir I. 18) The seventh joint work on the !H joint project is included in the joined metal The surface side surface side protrusion portion J40 of the member 3〇 performs the first surface side protrusion 2〇36-9981-PF of the rubbing sand mix; Chentf 69

fVDD 4接合工程、在被接合金 突合部⑷進行摩捧授 牛3°的表面側對第二表面御 在被接入冬“表面側突合部接合工程、 。’屬構件3。的裡面側對 行摩擦授拌的第二裡面側突 ;…3進 工程中1用大型旋轉工具。接…。在第七本接合 (8-1)第一表面側突合部接合工 部接合工帛 長(Η)弟二表面側突合 乐一 的門如# Ϊ面側犬合部接合工程係從設定於第-突出材2 :開始位置S”至設定於第二突出材3的結束位…沿 、面側大合部J4G而進行摩擦挽拌。第二表面側突合 :工程係從設定於第三突出材4的的開始位置… 疋於第四突出# 5的結束位置&而沿第二表面側突合部 J 4.2而進行摩擦攪拌。 又’如第」26圖所示’即使在被接合金屬構件30的裡 面β側’與第一表面側突人 τ两调犬口。卩接合工程、第二.表面側突合 Ρ接。&大略相同進行第_裡面側突合部接合工程、 第二裡面側突合部接合工程。 卜而且,第26b圖為第26a圖的V.II-VII線剖視圖。如 第26b圖所示,可對被接合金屬構件30的内側角部R3、 R4進行溶接。例如’對内側角部R3、R4進行MIG溶接或 TIG溶~接等的溶接,藉此即使在第一表面側塑性化區域 W40、第二表面側塑性化區域m、第一裡面側塑性化區域 W41以及第二裡面側塑性化區域㈣產生氧化膜的捲入以 及空洞缺陷’以溶接金屬密閉該等的缺陷。 2036-9981'PF;chentf 1359055 根據以上說明的第五實施型態,即使在使第一金屬構 件2〇a、第二金屬構件2〇b、第三金屬構件2〇c及連接構件 U3嵌合而平面觀看呈T字形的情況下.,與第一實施型態的 接。方法相同.,露出於表面A及裡面B側的突合部進行摩 擦授拌之同時.,可有效地摩擦攪拌露出於被接合金屬構件 3〇的側面的突合部。又,如第施.圖所示,藉由使各工程 斤形成的塑性化區域重複,可更確實地密閉突合部。即, • 例如藉由使第一表面側塑性化區域140、第三連接塑性化 區域w22以及第一連接塑性化區域w2〇重複,可更確實地 密閉突合部。 ' [第六實施型態] 接者,說明本發明的第六實施型態。 一第31圖為第六實施型態的接合方法的整體立體圖。 六實施型態的接合方法,如第31圖所示,其為分別對露 於被接合金屬構件70的表面A、裡面β、第—側面(及 -侧面D的突合部進行摩擦㈣接合的方法,被接 構件7。具有第一金屬構件u〇a、第二金屬構件⑽以 設於第-金屬構件710a與第二金屬構件71 ; 構件720。以下對各工程做詳細的說明。 ⑷ 本實施型態的接合方法包括⑴突合工程、 部假接合工程、(3)第一段本接合工程 '⑷連接構件:: 工私、⑸表面假接合工程、⑻表面本接合工 段部本接合工程、(8)側面本接合工程。 )第一 首先’如第32圖所示,針對二個金屬構件的第一金屬 2036-9981-PF;Chentf 1359055 構件710a及第二金屬構件710b、設於第一金屬構件7.1〇& 與第二金屬構件71〇b之間的連接構件72〇做說明。 第一金屬構件710a、第二金屬構件?1〇b及連接構件 7.20係由鋁、鋁合金、銅、銅合金、鈦、鈦合金、鎂、鎂 合金等可摩擦攪拌的金屬材料所構成。第一金屬構件 71〇a、第二金屬構件71〇b及連接構件72〇在本實施型態中 係由相同组成的金屬材料構成。In the fVDD 4 jointing process, the surface side of the jointed gold joint portion (4) is 3°, and the second surface is attached to the inner side of the joint member of the winter side surface joint portion. The second inner side protrusion of the friction stir mixing; ... 3 into the project 1 with a large rotating tool. Connected... In the seventh joint (8-1) first surface side joint joint work joint joint length (Η The door of the second side of the second side of the brother is the ##面面犬合部部工程工程系系系系系系系系系系系系系系系系系系系系系系系系The joint is J4G and is frictionally mixed. Second surface side projection: The engineering system performs friction stir along the second surface side protrusion portion J 4.2 from the start position set at the third protrusion 4 to the end position of the fourth protrusion #5. Further, as shown in Fig. 26, the dog's mouth is doubled even when the inner surface side of the joined metal member 30 is on the side of the first surface side.卩 joint engineering, second. surface side joint splicing. & The same as the first inner side joint joint project and the second inner side joint joint project. Further, Fig. 26b is a cross-sectional view taken along the line V.II-VII of Fig. 26a. As shown in Fig. 26b, the inner corner portions R3 and R4 of the joined metal member 30 can be welded. For example, 'the inner corner portions R3 and R4 are melted by MIG welding or TIG melting or the like, whereby the first surface side plasticized region W40, the second surface side plasticized region m, and the first inner side plasticized region are formed. W41 and the second inner side plasticized region (4) cause defects such as entrapment of the oxide film and void defect 'to seal the metal. 2036-9981'PF;chentf 1359055 According to the fifth embodiment described above, even the first metal member 2A, the second metal member 2b, the third metal member 2A, and the connecting member U3 are fitted In the case where the plane view is T-shaped, it is connected to the first embodiment. In the same manner, the protrusions exposed on the surface A and the B side of the inside are rubbed and mixed, and the protrusions exposed to the side faces of the joined metal members 3〇 can be effectively friction stir. Further, as shown in the figure, the plasticized regions formed by the respective jins are repeated, whereby the protruding portions can be more reliably sealed. In other words, for example, by repeating the first surface side plasticized region 140, the third connection plasticized region w22, and the first connection plasticized region w2, the protruding portion can be more reliably sealed. [Sixth Embodiment] Next, a sixth embodiment of the present invention will be described. Fig. 31 is an overall perspective view of the joining method of the sixth embodiment. The sixth embodiment of the bonding method, as shown in FIG. 31, is a method of friction (four) bonding to the surface A, the inner side β, the first side surface (and the side surface D of the joined metal member 70). The member to be joined 7. The first metal member u〇a and the second metal member (10) are provided on the first metal member 710a and the second metal member 71; and the member 720. Each of the following will be described in detail. Type joining methods include (1) projecting, joint joint engineering, (3) first-stage joint project '(4) joint member:: work, (5) surface joint joint project, (8) surface joint joint section joint project, ( 8) Side joint work.) First first 'As shown in Fig. 32, the first metal 2036-9981-PF for the two metal members; the Chentf 1359055 member 710a and the second metal member 710b, are disposed on the first metal The connection member 72 between the member 7.1 〇 & and the second metal member 71 〇 b will be described. First metal member 710a, second metal member? 1〇b and connecting member 7.20 is made of a friction stirrable metal material such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium or magnesium alloy. The first metal member 71A, the second metal member 71b, and the connecting member 72 are composed of a metal material of the same composition in the present embodiment.

第一金屬構件710a及第二金屬材料1〇b為大略同等形 狀的構件’其具備厚度大本體部Q以及在本體部Q的端部 形成厚度薄的段部R。在以下的說明中,本體部.Q的侧面 711、714之中,從段部R的表面716豎立的側面Μ〗稱為 五立側面711」.’另一側面714則稱為「露出側面.7U」。 又,段部R的側面715、718(參照第32d圖)中,突合至其 他段部I?的側面7i5稱為「突合側面715」,另—側面爪 貝^稱為「露出側面718」.本體部Q的豎立側面7ιι在本 實施型態中,從段部K的表面716垂直豎立,(參照第32c 圖)’而且與段部R的突合側面7丨5平行(參照第32b圖)。 段部R為比本體部Q的厚度還小的部位,對本體部q 的表面做平面切削或切除而形成。如第32c圖所示,段部 R的表面716雖然位於比本體部q的表面712還下一段的 位置,但段部R的裡面717係與本體部Q的裡面Π 3齊平。 又,奴部R的突合側面715係相對於段部R的表面716垂 直·^又。卩R的深度尺寸(從本體部q的豎立側面1至段部 R的突合側面715的距離)比後述的大型旋轉工具〇(參照^ -Ohoni- F 72The first metal member 710a and the second metal material 1b are substantially equal-shaped members. The first metal member 710a and the second metal member 1b have a large portion Q and a portion R having a small thickness at the end of the body portion Q. In the following description, among the side surfaces 711 and 714 of the main body portion Q, the side surface erected from the surface 716 of the segment portion R is referred to as a five-side side surface 711". The other side surface 714 is referred to as "exposed side surface. 7U". Further, in the side faces 715 and 718 of the segment portion R (see FIG. 32d), the side surface 7i5 that protrudes to the other segment portion I? is referred to as "the protruding side surface 715", and the other side claw is referred to as the "exposed side surface 718". In the present embodiment, the vertical side surface 7 of the main body portion Q is vertically erected from the surface 716 of the segment portion K (see Fig. 32c) and is parallel to the protruding side surface 7丨5 of the segment portion R (see Fig. 32b). The segment portion R is a portion smaller than the thickness of the body portion Q, and is formed by plane cutting or cutting the surface of the body portion q. As shown in Fig. 32c, although the surface 716 of the segment portion R is located at a position lower than the surface 712 of the body portion q, the inner surface 717 of the segment portion R is flush with the inner surface Π 3 of the body portion Q. Further, the protruding side surface 715 of the slave portion R is perpendicular to the surface 716 of the segment portion R. The depth dimension of the 卩R (the distance from the vertical side surface 1 of the main body portion q to the protruding side surface 715 of the segment portion R) is larger than that of a large rotary tool 后 (refer to ^-Ohoni-F 72

UJJ 5b圖)的肩部G1的半徑 十沾+ Y|/2)^大。雖然段部R的厚戶 tB的大小並無特別限制, ^ Ω ,, « 在本貫施型態中,設定為本體部 Q的厚度tA的2/3。 而且’第一金屬構 α & 牛710及弟二金屬構件710b僅稱 為金屬構件u值聃 (1)突合工程 〜:口工程’如第32圖所示’使第一金屬構件71〇a及 弟-’屬構件710b的段部R彼此突合,而在本體部q之間 ㈣凹部7〇〇的工程。在突合工程中,使第二金屬構件7i〇b 的段:R的突合侧面7Γ5密合於第一金屬構件71〇a的段部 1的h侧面71 5之同時’第—金屬構件71 Qa的段部R的 表面(上面)716與第二金屬構件71〇b的段部R的表面(上 面)716广平,而且,第一金屬構件710a的段部β的裡面 717與第一金屬構件71 Ob的段部R的裡面7.17齊平。藉由 第一金屬構件7l〇a及第二金屬構件71〇b的段部r彼此突 合而形成突合部J720。 而且 虽段部R彼此突合時,一邊的本體部Q的豎立 側面711與另~邊的本體部Q的豎立側面711與另一邊的 本胆。卩Q的豎立側面711係以比後述的大型旋轉工具g (參 照第5b圖)的肩部G1的外徑Υι還大。 (2)第一段部假接合工程 在第一段部假接合工程中’如第33圖所示,段部r與 一邊的突出材730的突合部J710、段部R彼此的突合部 J720以及段部R與另一邊的突出材740的突合部j73〇從 73 1359055 表面側進行假接合。 及3^封730、740配置成夹持突合部⑽,如第❿ ^ 2b圖所示,其具備覆蓋隱藏段部W露出側面718的 、寸、形狀。本實旅型態的突出衬73g、74g不僅突人至^ Γ的露出側面718,也突合至本體部㈣露出側面心 二出材73G、74G係分別.㈣與段部R的厚度尺寸相同的尺 ▲、參照第32d圖)’配置成段部R的表面?16及裡面爪 4平,在上述的狀態下藉由溶接而接合於本體苦"的露出 側面7U。雖然突出材73〇、74〇 ,^ u的材質並無特別限制,在 2貫施型態中係以與金屬構件71M目同組成的金屬材料形 成。 於此,在本實施型態所使兩的大型旋轉工具G的授掉 鎖G2的長度Ll(參照第5圖)最好設定成段部只 照第2。圖)請以…下,更好的狀況是滿足w 客2Li/tBS 1. 1〇的關係。 在第一段部假接合工程,如第33圖所示,使一小型旋 轉工具F以連續軌跡(bead)移動,對突合部爪〇、J72〇 ; J730從表面716側連續地進行摩擦攪拌。即,插入摩擦搜 掉的開始位置Sp的小型旋轉卫具F㈣拌銷F2(參照第5a 圖)在中途不脫離而移動至結束位置Ep。 , 第長°卩假接合工程,在第一實施型態中,雖 疋如第33圖所不的執跡,但並不限定於此,其他的執跡 亦可。 (3)第一段部本接合工程 2036-9981-PF;Chentf 在第一段部本接合工程中,使用大型旋轉工具ε,對 :假接合狀態的突合部J72〇從段部R的表面”6側進行摩 擦擾接。呈Μ工 八肢而έ ’如第34a及34b圖所示,將大型旋轉 :具G的授拌鎖G2插入(壓入)開始位置^,插入的授摔 ,G2在中凸部脫離而移動至結束位置匕,。 田大型旋轉工具G移動時’在該攪拌銷G .2的周圍的金 屬依次塑性流動化之同時,在從攪拌銷以分離的位置上, 塑性流動化的金屬再度硬化而形成第-段部塑性化區域 1對可月b包含於該第一段部塑性化區域訂丄的接合缺陷 進行修補的情況下,根據需要可對第一段部塑性化區域W71 進行摩檫攪拌。 ▲在上述第-段部假接合工程及第一段部本接合工程結 束之後’除去攪拌摩擦時所產生的毛邊之同時,對段苦" 的表面71 6(凹部700的底面)切削而使其變得平滑。而且, 在本實施型態中,雖然從段部R的表面716側進行第一界 部假接合工程以及第-段部本接合工程,但從段部r的: 面71 7側進行亦可。 (4)連接構件配 置工程 連接構件配置工裎’如第35a及咖圖所示,其為將 連接構件720插入凹部700’使連接構件72〇突合於兩本 體部Q,Q之同時’配置一隊突出材71'72而夾持連接構件 720,使各突出材71、72突合於連接構件72q的工程。 而且,在以下的說明中,連接構件720的側面72卜 722中,在凹部700的側面(即本體部q的豐立側面川) 相向的側面72】.稱為「突合側面721」 :稱為「露.出側面722」…在區別突出側面m ’ T,將突.出枯71稱為「+第一突出材.n 、72.的情 稱為「第二突出材72」。 」,將突出材2 連接構件7.20係載置於凹部7〇〇的底 表面71 — 、即’段部R的 質上且有相门型態的連接構件720係由與凹部700實 、有相同的平面形狀(在本實施型 狀構件所槿+、 马長方形)的板 本體部二:部W時’突合側面⑵底接於 第=圖7Λ路出側面714及段部R的露出側面7ΐδ(參照 限1 ^平。雖然連接構件720的厚度的大小並無特別 在本實施型態中’設定成與凹部700的深度相同, =接構件720插入凹部7◦。時’連接構件72〇的表面(上 23與本體部Q的表面(上面)712齊平(參照第咖 〜而且’雖然連接構件72〇的材質並無特別限制,在本 貫施,態中,由與金屬構件71。相同組成的金屬材料形成。 穴出材71、72係分別具備覆蓋隱藏出現於連接構件 ^的露出側® 722側的本體部Q與連接構件72〇接缝(邊 二攻)的尺寸、形狀。本貫施型態的突出材7U不僅突 合於連接構件72〇的露出側面,也突合於本體部㈣的露 出側面714,7 Μ。 又,突出材71、72,如第35b圖所示,分別設置成使 本體部Q的表面712及連接構件72〇的表面如齊平。而 且’在本實施型態中’第一突出材71為載置於接合段部r 2036-9981-PF;Chentf 76 之際所使用的突出材73 合於本體部Q,Q的露出側面m ’同時藉由溶接接 材72 #〜杜 4。同樣地,第二突出 Γ上I 段部只之際所使用的突出材州的表面 714,714。^藉由溶接接合於本體冑Q,Q的露出側面 而且’將第—金屬 f ^ ^ ^ ^ ^ 再忏,1〇a及弟一金屬構件71 〇b配 邊的側面為第一侧面c、另一邊 件70。又,如Γ31上圖而所形成的構件以下稱為被接合金屬構 表面Α、裡面為裡面β、'’被接合金屬構件70的表面為 的側面為第二側面D。 (5)表面假接合工程 在表面假接合工程中,對於露出_ 表面Α的突合部,從 蜀稱件70的 面假接合工程,如第二、行預備性的摩擦攪拌。表 第一 ★ 圖所不,使用小型旋轉工具F ,對 弟一大出材71與連接構件7 〜第一交點71、#件72G的突合部取第四交點C74 弟又點c 71 )、第—金眉错 構件720的办人T 1〇a的本體部Q與連接 冉幵大合部J72( 二突出材72與連接構件7:::71〜弟二交點⑺)、第 〜第三交點·及二::部173(第二交點⑺ 接構件75?n和 —至屬構件710b的本體部 接構件720的突合部J?4(第三 = 行摩擦檀拌的的工程。 弟四又點C74)進 在表面假接会工在。Λ _ 位置μ㈣-突出二;Γ授摔的開始位置心及結束 轉工具F在中途不脱離 插入開始位置S,小型旋 ’、 而相對移動至結束位置£〇。即,在 •广h〇r^f 1359055 連接假接合工程中’使依小型旋轉工具F以連續執跡 移動而對突合部J71〜J74i4續地進行摩擦授掉。 百先’對表面假接合工程的摩擦搜拌的順序做更詳細 的說明。UJJ 5b) The radius of the shoulder G1 is ten dip + Y|/2) ^ large. Although the size of the thick portion tB of the segment portion R is not particularly limited, ^ Ω ,, « is set to 2/3 of the thickness tA of the body portion Q in the present embodiment. Moreover, the 'first metal structure α & ox 710 and the second metal member 710b are only referred to as metal members u value 聃 (1) projecting work ~: port engineering 'as shown in Fig. 32' to make the first metal member 71〇a The process in which the segment R of the member member 710b protrudes from each other and between the body portion q and (4) the recess portion 7〇〇. In the projecting process, the protruding side surface 7Γ5 of the segment of the second metal member 7i〇b is adhered to the h side surface 71 5 of the segment 1 of the first metal member 71〇a while the 'metal member 71 Qa' The surface (upper surface) 716 of the segment portion R is flat with the surface (upper surface) 716 of the segment portion R of the second metal member 71b, and the inner surface 717 of the segment portion β of the first metal member 710a and the first metal member 71 The inside of the section R of Ob is 7.17 flush. The protruding portion J720 is formed by the projections of the first metal member 71a and the second metal member 71bb protruding from each other. Further, when the segment portions R are in contact with each other, the vertical side surface 711 of the main body portion Q on one side and the vertical side surface 711 of the main body portion Q of the other side are the same as the other side. The upright side 711 of the 卩Q is larger than the outer diameter Υ of the shoulder G1 of the large rotary tool g (refer to Fig. 5b) which will be described later. (2) In the first-stage partial jointing work, as shown in Fig. 33, the protruding portion J710 of the protruding portion 730 of the segment portion r and the protruding portion J720 of the segment portion R and the protruding portion J720 of the segment portion R and The projection R and the projection j73 of the projection 740 on the other side are falsely joined from the surface side of the 73 1359055. And the seals 730, 740 are arranged to sandwich the projections (10), as shown in Fig. 2b, which are provided with a cover, a shape, and a shape in which the hidden section W is exposed. The protruding linings 73g and 74g of the actual travel type not only protrude from the exposed side 718 of the ,, but also protrude to the body portion (4). The exposed side cores are out of the materials 73G and 74G respectively. (4) The thickness dimension of the segment R is the same. Rule ▲, refer to Figure 32d) 'Configure the surface of the segment R? 16 and the inner claw 4 are flat, and are joined to the exposed side surface 7U of the body bit by fusion in the above state. The material of the projecting members 73〇, 74〇, ^u is not particularly limited, and is formed of a metal material having the same composition as that of the metal member 71M in the two-part mode. Here, in the present embodiment, the length L1 (see Fig. 5) of the lock lock G2 of the two large rotary tools G is preferably set so that the segment portion is only the second. In the case of the situation, it is the relationship with the 2Li/tBS 1. 1〇. In the first-stage partial jointing work, as shown in Fig. 33, a small-sized rotary tool F is moved in a continuous track (bead), and the jigsaw jaws, J72〇, J730 are continuously friction-stirred from the surface 716 side. In other words, the small rotary keeper F (four) pin F2 (see Fig. 5a) inserted into the start position Sp of the friction search moves to the end position Ep without departing from the middle. In the first embodiment, the first embodiment is not limited to the following, but other executions are also possible. (3) The first section of the joint project 2036-9981-PF; in the first section of the joint project, the use of the large rotating tool ε, the pair: the joint of the false joint state J72〇 from the surface of the section R" 6 sides of the frictional interference. It is completed with the limbs and έ 'As shown in Figures 34a and 34b, the large rotation: the G2 of the mixing lock G2 is inserted (pressed in) at the starting position ^, the inserted drop, G2 When the middle convex part is disengaged and moved to the end position 匕, when the large-sized rotary tool G moves, the metal around the stirring pin G.2 is plastically fluidized at the same time, and the plasticity is separated from the stirring pin. When the fluidized metal is hardened again to form the first-stage plasticized region 1 and the joint defect included in the first-stage plasticized region can be repaired, the first segment can be plasticized as needed. In the zone W71, the friction stir is carried out. ▲ After the above-mentioned first-stage false joint work and the first-stage joint work, the surface generated by the friction stir is removed, and the surface of the bitter " The bottom surface of the recess 700 is cut to make it smooth. In the present embodiment, the first boundary portion joint joining process and the first segment portion joining process are performed from the surface 716 side of the segment portion R, but the surface portion 7 7 side of the segment portion r may be performed. 4) Connecting member arrangement engineering connecting member arranging process 'As shown in Fig. 35a and the coffee diagram, the connecting member 720 is inserted into the concave portion 700' so that the connecting member 72 is protruded from the two body portions Q, Q while configuring a team The protruding member 71'72 holds the connecting member 720 so that the protruding members 71, 72 protrude from the joining member 72q. Further, in the following description, the side surface 72 of the connecting member 720 is 722, on the side of the recess 700 (that is, the side of the main body part q) The opposite side 72] is called "the protruding side 721": it is called "the exposed side 722" ... in the difference between the protruding side m ' T, the sudden out of the 71 The "+ first protruding material.n, 72." is called "second protruding material 72". The protruding member 2 connecting member 7.20 is placed on the bottom surface 71 of the recess 7〇〇, that is, the quality of the segment portion R and the phase-connecting connecting member 720 is the same as the recess 700. The planar shape (in the present embodiment of the present invention, the horse body is rectangular), the plate body portion 2: the portion W, the 'bending side surface (2) is connected to the second side of the road surface 714 and the exposed side surface of the segment portion R ΐ δ ( The reference limit is 1 ping. Although the thickness of the connecting member 720 is not particularly set to be the same as the depth of the recess 700 in the present embodiment, the = joint member 720 is inserted into the recess 7 ◦ when the surface of the connecting member 72 〇 (The upper 23 is flush with the surface (upper surface) 712 of the main body portion Q (see the third and further 'the material of the connecting member 72 并无 is not particularly limited, and in the present embodiment, the same composition as the metal member 71 is used. The metal material is formed. The hole materials 71 and 72 are respectively provided with a size and a shape covering the body portion Q which is hidden on the exposed side 722 side of the connecting member 与 and the joint member 72 边 seam (edge and attack). The projecting protruding material 7U is not only protruded from the connecting member 72〇 The exposed side surface also protrudes from the exposed side surfaces 714, 7 of the body portion (4). Further, the protruding members 71, 72 are respectively disposed such that the surface 712 of the body portion Q and the surface of the connecting member 72 are as shown in Fig. 35b. Further, in the present embodiment, the first projecting member 71 is placed on the joint portion r 2036-9981-PF; the projection 73 used in the case of the Chent 76 is combined with the body portion Q, the exposure of the Q The side surface m' is simultaneously melted by the joining material 72 #~杜4. Similarly, the surface 714, 714 of the protruding material state used for the second protruding portion of the first protruding portion is bonded to the body 胄Q, Q by fusion bonding. The exposed side surface and 'the first metal f ^ ^ ^ ^ ^ are re-twisted, and the side of the side of the 1〇a and the young metal member 71 〇b is the first side c and the other side member 70. Again, as shown in Fig. 31 The formed member is hereinafter referred to as the surface of the joined metal structure, the inner side is the inner side β, and the side surface of the joined metal member 70 is the second side surface D. (5) Surface false joint engineering in the surface false joint project In the case of the protrusion that exposes the surface ,, the surface of the nickname 70 is a fake joint project, such as the second Prepare the friction stir. Table first ★ Figure does not use the small rotating tool F, the brother of a large material 71 and the connecting member 7 ~ the first intersection 71, the #72 72 the intersection of the fourth intersection C74 brother Further, c 71 ), the main body portion Q of the operator T 1〇a of the first gold eyebrow member 720 and the joint portion J72 of the joint (the two protruding members 72 and the connecting member 7:::71 to the second intersection (7) ), the third to third intersections and the second:: the portion 173 (the second intersection point (7) of the member 75?n and the protrusion portion J of the body member 720 of the member member 710b (the third = row friction sandalwood mix) Engineering. The younger brother also points to C74). _ _ position μ (4) - protrusion 2; 开始 的 的 的 心 心 心 心 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转 转In other words, in the case of the connection of the dummy jointing work, the small rotary tool F is continuously moved and the joints J71 to J74i4 are repeatedly rubbed and removed. The sequence of the friction mixing of the surface pseudo-jointing project by Bai Xian' is explained in more detail.

使】、型旋轉工具F位於設於第—突出材71的適當位漫 的開始位置Sp的正上方,接著使小型旋轉工具『邊右旋轉 .|降而將攪拌銷F2 (參照第5a圖)推壓至開始位置Sp ‘ 小型旋轉工具F的旋轉速度雖然依照攪拌銷Μ的尺寸、形 狀、摩擦攪拌的被接合金屬構件7D .的#f及厚度等做設 定,在大多數的情況下,設定於50 0〜2〇〇〇(寧)的範圍内。The type rotary tool F is located immediately above the start position Sp of the appropriate position of the first protrusion 71, and then the small rotary tool "rotates right side by side" and lowers the stirring pin F2 (refer to FIG. 5a). Pushing to the start position Sp ' The rotation speed of the small rotary tool F is set according to the size and shape of the stirring pin, the #f and the thickness of the metal member 7D to be friction stir, and the like. In most cases, the setting is made. Within the range of 50 0~2〇〇〇(宁).

當授拌銷F2接觸於第-突出材71的表面時,藉由摩 擦熱而使㈣銷F2的周圍的金屬塑性流動化,攪拌銷Η 插入第-突出材π。授拌銷F2的全體進入第一突出材7i 2肩部F1的下端面F11(參照第5a圖)的整面接觸於第一 ㈣材71的表面之後’使小型旋轉工具?邊旋轉邊向設於 突合部m的中央部(第一交點c71與第四交點。74的中間 的假接合點p 71做相對移動。 ,雖然小型旋轉工具F的移動速度(輸送速度)係對應於 攪拌銷F2的尺寸、形狀、摩擦攪拌的金屬構件〇等的材 質及厚度等而設定,但大多的情況下是設定於丨〜 1 000(mm/分)的範圍内。而且,在移動小型旋轉工具F之 際,雖然使肩部F1的軸線相對於鉛直線稍微向行進方向的 後方傾斜,但若不傾斜而成為鉛直線,小型旋轉工具^的 方向轉換變得容易,可做複雜的動作。 2036-9981-PF;Chentf 78 ⑶ y〇55 小型旋轉工具F相對狀&二、*这 人 ,私動而坛,-貝進行摩擦攪拌至假接 δ起點ρ7ΐ之後,在假接人 艮接 接〇起;^ p71使小型旋轉 脫離而-此狀態向成為突合 具?不 q穴口 4 J71的一端的第一 ;相=動.,對突合部,71的一部份做摩 乂 二了,與連接構件7.2◦的接縫(邊界線 : /〇者該路徑使小型旋轉工具f做相 而對突合部J71進行摩擦攪拌。 動, 而且’當小型旋轉工㈣拌銷ρ2進人突 之後,雖然拉離第一突出奸7 ° ^ 171 用,由μ * 出材71與連接構件720的力產生作 、一犬出材71溶接於本體部Q,第一突出材71 與金屬構件m之間不會產生開孔。 使小型旋轉工具F相對游 六 相一卞移動至第一交點c71,在第一 乂赤έ c 71使小型旋轉工呈士 突 -卩不脫離而依此狀態向設於第一 的第,、金屬構件7術的本體部q與突合部J75 掉間點⑽做相對移動’對突合部爪進行摩擦授 在小型旋轉工具F移動至第一中間點以 —中間點m7l铺小刑你絲 在弟 一 走轉工具F不脫離而依此狀態突入第 _動 對第一突出# 71進行摩擦授拌,同時相對 夕動至成為突合部 剞斿絲曰 βΊ端的第—父點c71。即,將小 工,、F從第一中間點m7When the mixing pin F2 comes into contact with the surface of the first projecting material 71, the metal around the pin (four) is plastically fluidized by the frictional heat, and the stirring pin 插入 is inserted into the first projecting member π. When the entire length of the mixing pin F2 enters the lower end surface F11 of the shoulder portion F1 of the first protruding member 7i (refer to FIG. 5a), the entire surface of the first protruding member F11 is contacted with the surface of the first (fourth) member 71. The central portion of the protruding portion m (the false joint p 71 at the middle of the first intersection c71 and the fourth intersection 74) is relatively moved while rotating. The moving speed (transport speed) of the small rotary tool F corresponds to It is set in the size and shape of the stirring pin F2, the material and thickness of the friction stir metal member, etc., but in many cases, it is set in the range of 丨~1 000 (mm/min). In the case of the rotary tool F, the axis of the shoulder F1 is slightly inclined toward the rear in the traveling direction with respect to the lead line. However, if the lead line is not inclined and becomes a lead line, the direction of the small rotary tool can be easily changed, and complicated operations can be performed. 2036-9981-PF; Chentf 78 (3) y〇55 Small rotating tool F relative shape & second, * This person, privately moving the altar, - shell friction stir to the false connection δ starting point ρ7ΐ, after the false connection Connected to pick up; ^ p71 to make the small rotation detached - this state becomes the first one of the protrusions of the non-q hole 4 J71; phase = move., for the part of the protrusion, 71 is the second , seam with the connecting member 7.2◦ (boundary line: / The path of the latter causes the small rotary tool f to make a phase and friction stir the protrusion J71. And, when the small rotary worker (four) mixes the pin ρ2 into the crowd, although it is pulled away from the first protrusion 7 ° ^ 171, The force generated by the μ* material 71 and the connecting member 720 is generated, and the dog output 71 is dissolved in the body portion Q, and no opening is formed between the first protruding member 71 and the metal member m. The six-phase one-way moves to the first intersection point c71, and in the first 乂 乂 έ c 71, the small-sized rotary worker is in the direction of the first, and the metal member 7 is applied to the main body. q and the joint part J75 drop point (10) to do relative movement 'to rub the protruding part of the claw to the small rotating tool F to move to the first intermediate point to - the middle point m7l paving a small sentence, your silk in the brother one turn tool F does not leave In this state, the first protrusion _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Intermediate point m7

授拌路徑設定於第—突出材7“第…1的摩擦 你當一 Α θ 大出材71。如此,在小型旋轉工具F 争間點m7l回到第一交點c7】 難以產生於金屈& · 牙、,由於接合缺陷 '金屬構件71ϋ與連接構件⑽,可得到高品質 2〇36-998l-PF;Chentf . ?g 的接合體。 在小型旋轉工具F回到第一交點。71之後,在第一交 點C7.1使小型旋轉工具F不脫離而依此狀態突入突合部爪 中’對突合部】72進行摩«拌之同時,相對移動至成為 大合部m的另-端的第二交點$即,在小型旋轉工 具F回到第-交點c71之後,將摩擦授掉的路握設定於— 金屬料m的本體部Q與連接構件72G的接縫(邊界幻 上’沿著該路控使小型.旋耱工目p ^轉工具F做相對移動,而對突合 部J 7.2進行摩擦搜拌。 小型旋轉工具F相對移動至第二交點Μ之後,在 弟.一父點c 7.2使小型旋轅工且.·ρ -办 一 /、F不脫離而依此狀態突入第 一大出材72,對第二突出叔7 移動至第二突出枯7二第二摩擦授摔,同時相對 突合部J76的第二中間點屬構件7]〇a的本體部㈣ 二中間一摩捧=二Η 找 攪拌路徑設定於第二突出材72。, 使小型旋轉工具F相對 在第二中間點…使小型旋韓至第二中間點W之後, 成為突合部J73的—端的第:具F不脫離而依此狀態朝 突合部J76進行摩擦授掉。即=C72做相對移動’而對 於苐二突出材72與本 接^旋轉工具F沿著設 路徑做相對移動,而對〜接縫(邊界線)上的摩擦授拌 使小型旋轉工具F::部”6進行摩擦搜拌。 第二一使小型旋轉=至第二交點。72之後,在 突合部J.73的另一迪^ ^ 、不脫離而依此狀態朝成為 、弟〜父點c72做相對移動,而對突 QQft·) — 80 1359055 _ P J 7 3進行摩擦攪拌。即,在連續地進行摩擦攪拌至第 一乂點c7.2之後,在第二交點c72不結束摩擦攪拌,使小 型旋轉工具F沿著設於第二突出材72與本體部q的接縫 (邊界線)上的摩擦攪拌路徑做相對移動,而對突合部】Μ 進行摩擦攪拌。 r相對移動至 第:交點c73使小型旋轉工具F不脫離而依此狀態朝設於 第-突^材72與第二金屬構件mb的本體部q的突合部 m的第三中間點m73做相對移動,而對突合部汀 摩擦授拌。即,在連續地進行摩擦攪拌至成為突合部J73 的另-端的第三交點c73之後,在第三交點c73^士束声 議,使小型旋轉工具F沿著設於第二突出犲72與本: 的接鏠(邊界線)上㈣擦鮮路徑做相對移動,而對 犬&部J 7 7進行摩擦授拌。 一’ ^吏小型旋轉工具F相對移動至第三中間點㈣ ^在:三中間點m73使小型旋轉工具"脫離而依此狀 二突出材72,對第二突出材”進行摩捧授拌, ㈣對移動至成為突合部J74的一端的 勢 即,將小型旋轉工具F從第三中間點 的摩擦攪拌路徑設定於第二突出材M。 —父點c73 在使小型旋轉工具F回到 ^ 交點C73使小型旋轉工具 。73之後’在第三 -,對突合物進行摩擦態〜 合獨的另一端的第四交點對移彭至成為突The mixing path is set at the first - protruding material 7 "the friction of the first ... 1 when you θ θ large output 71. Thus, in the small rotating tool F, the point m7l returns to the first intersection point c7] is difficult to produce in Jin Qu &amp · The tooth, due to the joint defect 'metal member 71ϋ and the connecting member (10), can obtain a high quality 2〇36-998l-PF; the joint of the Chentf.?g. After the small rotary tool F returns to the first intersection. 71 At the first intersection C7.1, the small rotary tool F is not disengaged, and in this state, the 'protrusion portion' 72 is inserted into the protruding portion claw, and the relative movement is made to the other end of the overlapping portion m. The second intersection point, that is, after the small rotary tool F returns to the first intersection point c71, the road grip that the friction is removed is set to the seam of the body portion Q of the metal material m and the connecting member 72G (the boundary is magically along) The road control makes the small. Rotary work p ^ to the tool F to make relative movement, and the friction part of the protrusion J 7.2. The small rotary tool F relatively moves to the second intersection point, after the brother. A parent point c 7.2 Make the small rotary gong and .·ρ - do one /, F does not detach and then enter the first large output 7 according to this state 2, the second protruding uncle 7 moves to the second protruding dead 7 2 second frictional drop, while the second intermediate point of the relative protruding portion J76 is the body part of the member 7] 〇a (four) two middle one holdings = two Η The agitation path is set to the second protrusion 72. After the small-sized rotary tool F is rotated to the second intermediate point W with respect to the second intermediate point, the first end of the protrusion J73 is not separated. According to this state, the friction is given to the protruding portion J76. That is, =C72 is relatively moved, and the second protruding member 72 and the connecting tool F are relatively moved along the path, and the pair is seamed (boundary line). The friction on the upper mixer makes the small rotary tool F::"6" to perform friction mixing. The second one makes the small rotation = to the second intersection. After 72, the other part of the protrusion J.73 does not separate. According to this state, the relative movement is changed to the parent, the parent point c72, and the friction is stirred on the QQft·) — 80 1359055 _ PJ 7 3 . That is, after the friction stir is continuously performed to the first defect c7.2, the friction stir is not ended at the second intersection c72, and the small rotary tool F is caused to follow the joint provided between the second protrusion 72 and the body portion q ( The friction stirrer path on the boundary line is moved relative to each other, and the friction part is 摩擦 agitated. r is relatively moved to the first: intersection point c73 so that the small rotary tool F does not detach, and in this state, the third intermediate point m73 of the projection portion m provided on the body portion q of the first projection member 72 and the second metal member mb is opposed to Move, and stir the mixture to the junction. That is, after the friction stir is continuously performed until the third intersection c73 which is the other end of the protruding portion J73, the third intersection c73 is beamed, and the small rotary tool F is placed along the second projection 72. : On the joint (boundary line) (4) the fresh-fresh path is moved relatively, and the dog & part J 7 7 is subjected to friction mixing. A ' ^ 吏 small rotating tool F relatively moved to the third intermediate point (four) ^ at: three intermediate points m73 to make the small rotating tool " detached according to this shape two protruding material 72, the second protruding material" (4) The movement of the small rotary tool F from the third intermediate point to the second protrusion M is set to the end of the protrusion J74. The parent point c73 returns the small rotation tool F to ^ The intersection point C73 makes a small rotating tool. After 73 'in the third-, the friction state of the composite is reached to the fourth intersection of the other end of the single pair.

P,在小型旋轉工具F 2〇36-.99R1-PP;Chftnff ^ 1359055 J第三交點。73之後,將摩擦授拌路獲設定於另—金屬 /710的本體部卩與連接構件72G的接缝(邊界線)上, “亥路徑使小型旋轉工具F做相對移動, 行摩擦攪拌。 進 Μ使小型旋轉工具F相對移動至第四交點c74之後,在 二交點C74使小型旋轉工具F不脫離而依此狀態突入第 移=材71,對第一突:出材71進行摩擦授拌,同時相對 :於第-突出材η與另一金屬構件71。的本體部q 第二⑽的第四中間點m74。即,從第四交點CM至 第四中間點狀的摩擦搜拌路徑設定於第一突出材71。 ^小型旋轉工具F相對移動至第.四中間點…之 中間點ra74使小型旋轉工…脫離而依此狀 合部J74的另一端的第四…“相對移 第^大5部爪進行摩錢掉。即,從第四交點W至 即四:間^74的摩擦檀拌路徑設定於第-突出材71。 的接,、㈣轉設於第—^材π與本體部q 的接縫(邊界線)上的摩擦㈣路徑做 部Π8進行摩擦搜掉。 ^而對犬合 η在從第四令間點1"74至第四交點…使小型旋轉工且 F做相對移動之後,在第四交點。74 ,、 脫離而依此狀態朝向設於突 Μ工具F不 W做相對移動中間的假接^ ,.“進行摩擦授拌至成為突合部 在連 W之後,在第四交點。74不 广的第四交點 ',°束摩彳祭攪拌而使小型旋轉 2036-9981-PF;Chentf 82 T具F沿著設於第二突出材72與本體部㈣接縫(邊界 携^擦授掉路徑做相對移動,而對突合部川進行摩擦 在使小型碇轉工具F相對移動至假接合終點⑽之 後,在假接合終點72 態突入第-突出材轉具?不脱離而依此狀 士 第一突出材71進行摩擦攪拌, 5 4相對移動至摩擦攪拌的結束位置Ep。 • 在小型旋轉工具F到達結束位置Ep之後,使小型旋轉 工具F邊旋轉邊上升而使檀拌鎖ρ2(參照第5& .圖)從結束 位置Ep脫離。 , I使小型旋轉工具F右旋轉時,由於在小型旋 I工具F的行進方向的左侧有產生接合缺陷之虞,在一著 突出材、72與連接構件72〇的突合部m、】73及突出 封W、72與本體部Q的突合部·m〜J78進行摩㈣拌之 際’没定摩擦授拌的路徑’使突出材7卜⑴立於^型旋轉 :F的订進方向的左側。即,在使小型旋轉工具ρ右旋 轉時’最好將從假接合起點P71至假接合終點p72的摩擦 授半路仏.又定成使小型旋轉工具F沿著連接構件⑽的外 m轉而移動。如此’由於難以在連接構件720側產生 接合缺陷,可得到高品質的接合體。 ’在小型旋轉工具F左旋轉的情況下,由於在小型 奴工具F的行進方向的右側有產生接合缺陷之虞,在沿 著犬出材71 72與連接構件72〇的突合部、J73及突 出材Π、72與本體部Q的突合部】75〜】78進行摩擦搜掉 2036-9981-PF;Chentf 83 1359055 之際,設定摩擦攪拌的路徑, 轉工具F的行進方向的右側。 旋轉時,最好將從假接合起點 擦攪拌路徑設定成使小型旋轉 外緣左旋轉而移動。 使突出材71、7.2位於小.型旋 即’在使小型旋轉工具F左 P71至假接合終點p72的摩 工具F沿著連接構件7 2 〇 .的 卜且在本貝施型態中,雖然將表面假接合工程的路 杈設定成如上所述,但並益 ㈣路 進行攪拌摩擦。 …。又,不-定以連續執跡 (6)表面本接合工程 在表面本接合工程,對於 、出於被接合金屬構件70的 表面A的突合部,從表面a侧 主 側進仃具正的摩擦攪.拌。即, 表面本接合工程係使用比 热μ ^ 具F逛大型的的大型 疋轉工具G 而對突合部J72 .^ _ J74進仃摩擦攪拌的工程。 施型態中’對突合部仍進行摩擦授掉為第-表面 程’對突合部川進行摩擦授拌為第二表面本接 仕表面本接合 pa . y 叫”丨小’府厚擦攪拌的 開始位置S«2及結束位置£M2設於第_ .^ 〇 犬出材71,插入開始 位置S«2的大型旋轉工具G在中途 付番p 、不脫離而相對移動至結束 位置E«2。即,在表面本接合工程中,— 大裂紅轉工具G移 動而形成連續的移動軌跡(bead),遠 ” 货^ ^ 連、,只進仃第—表面本接 口工&及第二表面本接合工程。 對表面本接合工程做更詳細的 ^ , ”在表面本接合工 程中’首先使大型旋轉工具G位於形, 小成於開始位置Sil2的未 84 ?n^fi-qqfi1_pF,;rhpntf 1359055 圖:的下八的正上方,接著,使大型旋轉工具^邊右旋轉 邊卜降而將檀拌銷G2(參照第5b圖乂的前端插入未圖示的 下穴。 攪扣銷G2的全體進入第一突出材71且肩部G1的下端 面G11 (參知、第5b圖)的全面接觸於第一突出材”的表面 之後,邊進行摩擦攪拌邊使大型旋轉工具G向突合部J72 的端(第交點c71)做相對移動,而且突入突合部j72 而t行第表面本接合工程。當使大型旋轉工具g移動 時,在該攪拌銷G2的周圍的金屬依此塑性化流動之同時, 在攸攪拌銷G 2分離的位置上,塑性流動化的金屬再度硬化 而形成第—表面塑性化區域W72。 ,一大型旋轉工具G的移動速度(輸送速度)雖然對應於攪 拌銷G2的尺寸、形狀、摩擦攪拌的金屬構件7丨〇等的材質 及厚度而做設定,但在大多數的情況,設定於3Q〜(顏/ 分)的範圍内。 在熱量進入金屬構件710及連接構件72〇過大的情況 下’最好將水供給至大型旋轉工具G的周圍而進行冷卻。 而且,當冷卻水進入突合部J72時,雖然在接合面有產生 氧化膜之虞,在本實施型態中,由於實施表面假接合工程 而封閉金屬構件71〇(本體部Q)與連接構件72〇的孔洞,冷 卻水等難以進入突合部J72,因此,接合部的品質無劣化 之虞。 在大型旋轉工具G突入突合部J72之後,將摩擦攪拌 的路徑設定於本體部q與連接構件72〇的接縫,藉由沿著 -DP .Phonf f 85 1359055 該路徑使大型旋轉工具G做相對移動,從突合部J72的一 端(第一交點c7.1)至另一端(第二交點c72)連續地進行摩 擦攪拌。 使大型旋轉工具〇相對移動至突合部J74的一端(第三 交點。73)之後,在第三交點c73使大型旋轉工具g不脫離 而依此狀態突入突合部J74.’對突合部m進行摩擦授掉, 同時相對移動至成為突合部m @另一端的第四交點 c74。即,使大型旋轉工具G相對移動至突合部m的-端, 同時將摩擦授拌的路徑設定於另—金屬構件710的本體部 Q與連接構件720的接縫(邊界線)上,沿著該路徑使大型 旋轉工具G做相對移動,對突入 接合工程。 而進行第二表面本 …使大型旋褥工具G相對移動至突合部爪的另一端(第 二父點c7.2)之後,使大型旋 入第二突出材72,對於第—VG不脫離而依此狀態突 、苐一大出材72進行靡捭n .,门 時相對移動至突合部J74的 進订礼授拌’同 第二交點c72至第三交父點c73)。即,從 突出#72上。 .,,。73的摩擦㈣路徑設定於第二 使大型旋轉工具〇相對移動至 四交點C74),同時使大型旋轉工 的男一端(第 入第-突出材71,對第一 /、G不脫離而依此狀態突 移動至結束位置EM2。 進仃摩擦攪拌而相舞 而且,在本接合工程中, 從開始位置心2至結束位 、 祷工具G做右旋轉 置^2,以連續執跡進行摩擦授拌, 2036-9981-PF;Ghentf 86 1359055 但並不限定於此。 以連續軌跡,在第一突出二大f旋轉工具G左旋轉,不 任―,使大型旋轉工龙G暫^第—大出材72的其中之 川進行摩擦㈣。、,脱離而分別對突合部J72或 第二段部本接合工程 在第二段部本接合工π Λ 從被接合金屬 ·段部R’R的突合部J720 。金屬構件70的裡面6側(P, in the small rotating tool F 2〇36-.99R1-PP; Chftnff ^ 1359055 J third intersection. After 73, the friction mixing path is set on the joint (boundary line) of the body portion 另 of the other metal/710 and the connecting member 72G, and the "Hai path causes the small rotating tool F to move relative to each other and friction stir. After the small rotary tool F is relatively moved to the fourth intersection c74, the small rotary tool F is not disengaged at the two intersections C74, and the first displacement: the material 71 is protruded in this state, and the first projection: the output 71 is frictionally mixed. At the same time, the fourth intermediate point m74 of the second (10) of the body portion q of the first protruding material η and the other metal member 71. That is, the frictional search path from the fourth intersection point CM to the fourth intermediate point is set at The first protruding member 71. The small rotating tool F is relatively moved to the intermediate point ra74 of the fourth intermediate point... The small rotating machine is disengaged and the fourth end of the other end of the matching portion J74 is ... 5 claws to carry out the money. That is, the frictional sanding path from the fourth intersection W to the fourth: between ^74 is set in the first protruding material 71. The connection, (4) is transferred to the friction (four) path on the seam (boundary line) of the first material π and the body portion q, and the portion 进行8 is subjected to friction search. ^ And the dog η is at the fourth intersection after the fourth rotation point 1 " 74 to the fourth intersection point ... makes the small rotary worker and F move relative to each other. 74,, detached and according to this state, the dummy tool connected to the abrupt tool F is not in the middle of the relative movement. "The friction is applied until the protrusion is connected to the W, at the fourth intersection. 74 is not wide. The fourth intersection point ', ° bunches of 彳 彳 搅拌 而 使 使 小型 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Relative movement, and the friction of the protruding portion of the river is such that after the small turning tool F is relatively moved to the false joint end point (10), the first protruding material is protruded at the false joint end point 72. The protruding material 71 is frictionally agitated, and the relative movement of the small-sized rotating tool F reaches the end position Ep. After the small rotary tool F reaches the end position Ep, the small rotary tool F is rotated while being raised to make the sandalwood lock ρ2 (see 5&; Fig.) is detached from the end position Ep. When I rotates the small rotary tool F to the right, since there is a joint defect on the left side in the traveling direction of the small rotary I tool F, the protrusion, the 72, and the connection are provided. The protruding portion m of the member 72〇, the 73 and the protruding seal W 72. When the protrusion part·m to J78 of the main body part Q is mixed (four), the path of the "undefined friction mixing" causes the protrusion 7 (1) to stand on the left side of the rotation direction of the type F: that is, When the small rotary tool ρ is rotated right, it is preferable to make the friction from the false engagement start point P71 to the false engagement end point p72 halfway. It is also determined that the small rotary tool F is moved along the outer m of the connecting member (10). Since it is difficult to cause a joint defect on the side of the connecting member 720, a high-quality joined body can be obtained. 'When the small rotary tool F is rotated to the left, since there is a joint defect on the right side in the traveling direction of the small slave tool F, Friction search 2036-9981-PF along the protruding portion of the dog output 71 72 and the connecting member 72〇, J73 and the protruding material Π72 and the protruding portion of the body portion Q75~78; Chentf 83 1359055 The path of the friction stir is set to the right side of the traveling direction of the turning tool F. When rotating, it is preferable to set the friction stirring path from the false joining starting point so that the small rotating outer edge rotates leftward to move. The protruding members 71, 7.2 are located small. Type immediately The friction tool F having the F left P71 to the false engagement end point p72 is along the connecting member 7 2 〇. and in the Bebesch type, although the path of the surface false engagement engineering is set as described above, (4) The road is subjected to friction stir.... Further, the surface is bonded to the surface. The main side enters the cooker with a positive friction stirrer. That is, the surface joint project uses a large-scale turret tool G that is larger than the heat, and the frictional agitation of the joint portion J72 .^ _ J74 . In the mode, the friction is transferred to the first surface path of the protrusion, and the friction is applied to the second part of the surface. The surface is bonded to the second surface. y is called "丨小" The start position S«2 and the end position £M2 are set in the _.^ 出 dog output 71, and the large-sized rotary tool G inserted at the start position S«2 is moved halfway in the middle, and is moved to the end position E«2 without being disengaged. That is, in the surface bonding project, the large cracking red turning tool G moves to form a continuous moving track (bead), far "goods", only the first surface interface workers & and second Surface bonding work. For more detailed surface bonding work, "In the surface bonding project, first, the large rotating tool G is located in the shape, and the small forming is not 84?n^fi-qqfi1_pF at the starting position Sil2;;rhpntf 1359055 Immediately above the lower eighth, next, the large rotating tool is rotated to the right and the sand mixing pin G2 is inserted (see the lower end of the fifth drawing) into the lower hole (not shown). The whole of the stirring pin G2 enters the first After the projecting material 71 and the lower end surface G11 of the shoulder G1 (see FIG. 5b) are in full contact with the surface of the first projecting material, the large rotating tool G is brought to the end of the protruding portion J72 while frictionally stirring. The intersection point c71) is relatively moved, and protrudes into the protruding portion j72 and the t-surface first surface bonding work. When the large-sized rotary tool g is moved, the metal around the stirring pin G2 is plastically flowed while stirring. At the position where the pin G 2 is separated, the plastic fluidized metal is hardened again to form the first surface plasticized region W72. The moving speed (transport speed) of a large rotary tool G corresponds to the size, shape, and friction of the stirring pin G2. Stirred metal The material and the thickness of the member 7 are set, but in most cases, they are set within the range of 3Q to (bright/minute). When the heat enters the metal member 710 and the connecting member 72 is too large, the most The water is supplied to the periphery of the large-sized rotating tool G to be cooled. Further, when the cooling water enters the protruding portion J72, although an oxide film is formed on the joint surface, in the present embodiment, the surface false joint work is performed. Further, when the metal member 71 is closed (the main body portion Q) and the hole of the connecting member 72, the cooling water or the like is hard to enter the protruding portion J72, the quality of the joint portion is not deteriorated. After the large rotating tool G protrudes into the protruding portion J72, The path of the friction stir is set to the joint of the body portion q and the connecting member 72〇, and the large rotating tool G is relatively moved by the path along the path of -DP.Phonf f 85 1359055, from one end of the protruding portion J72 (first The friction stir is continuously performed from the intersection point c7.1) to the other end (the second intersection point c72). After the large rotary tool 〇 is relatively moved to one end of the protruding portion J74 (third intersection point 73), the third intersection point c73 is made large. In this state, the rotary tool g protrudes into the protruding portion J74. The friction is imparted to the protruding portion m, and is relatively moved to the fourth intersection c74 which becomes the other end of the protruding portion m@. That is, the large rotating tool G is relatively moved. To the end of the protrusion m, the path of the frictional mixing is set on the seam (boundary line) of the body portion Q of the other metal member 710 and the connecting member 720, along which the large rotating tool G is made to be opposite Moving, the intrusion engagement project. After the second surface is made to move the large rotary tool G relative to the other end of the protruding portion claw (second parent point c7.2), the large diameter is screwed into the second protruding member 72, For the first VG does not leave, and according to this state, the 出 出 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 C73). That is, from the highlight #72. .,,. The friction (four) path of 73 is set to the second to move the large rotary tool 〇 relative to the four intersections C74), and at the same time, the male end of the large rotary worker (the first to the first protruding material 71, the first /, G does not detach from the The state suddenly moves to the end position EM2. In the joint work, from the start position 2 to the end position, the prayer tool G is rotated right 2, and the friction is continuously performed. 2036-9981-PF; Ghentf 86 1359055 However, it is not limited to this. With a continuous trajectory, the first protruding two large f-rotating tools G are rotated to the left, and the large-scale rotating industrial dragon G is temporarily-larged. The material 72 is rubbed (4), and is detached, and the joint portion J72 or the second joint portion is joined to the second joint portion π Λ from the joined metal segment R'R. Part J720. The inside 6 side of the metal member 70 (

圖))進行座梃摔# ^ ^ 側(參照第36b 二轉料。如第39圖所示,在上述的表面本接合 心果之後,將被接合金屬構件7 #罟έΛ 4A 4 彳未圖示的摩擦搜拌 、、。束解除’使被接合金屬構件70.的裡面M 而再度地設置。 B朝向上方 第二段部本接合工程為使大型旋轉G從設定於第―, 出材71的開始位置SM2至設定於第二突出、 饵材72的結束位 化著突合部J720不脫雜地進行摩擦攪拌的工程。藉 由第一段部本接合工程,在被接合金屬構件7〇的裡面B形 成第二段部塑性化區域W74。如第31圖所示,第二段部塑 性化區域W74係與第一段部塑性化區域W71重複。藉此, 第一金屬構件710a的段部R與第二金屬構件71〇b的段部 R突合的突合部j 7 .2 0橫越深度方向全長密閉。即,可提高 被接合金屬構件7 0的側面間的氣密性及水密性。 而且,第二段部本接合工程在本實施型態中,雖然在 表面本接合之後進行’但不限定於此,例如也可在第一段 部本接合工程之後進行。 (8 )側面本接合工程 2036-9981-PF;Chentf 87 丄 在侧面本接合工程中,如第40a圖所示,對於露出被 .—金屬構件70的第—側面C側及第二側面D側的突合部 \ 摩擦攪拌。即,側面本接合工程包括對第一側面C進 行摩擦授掉的第_ , 吊一惻面本接合工程、對第二側面進行摩擦 搜拌的第二側面本接 突出封 .,1 如第40 a圖所示,配置成底接於被接合 金屬構件心表μ配置成底接於被接合金屬構件㈣ 2 : Α *形成比連接構件720的寬度還大。被接合金屬構 0與突出材750的内側角部為了防止摩擦攪拌之計的開 、合接接σ。突出材750的表面(上面)及裡面(下面)形 ::被接合金屬構件70的第—側面C及第二側面D(參 ά第31圖)齊平。 在第一側面本接合工程中,使小型旋轉工具 =::::Γ的開始位置"沿編第-側二 ρ相對移動至結束位置^。在本實㈣態中 =工具F右旋轉而進行第-側面本接合工程。二:: =工具F推壓制開始位置SM3之後,移動至第_側面本 菩….、”之後,使小型旋轉工具F不脫離而言 .大口口P J72移動。此時,由於小型旋轉工具f在第 面塑性化區域W72進行摩擦授拌,藉由第_側面本接人工、 程而使摩擦攪拌的側面塑性化區。 區域W72重複。 75,、“面塑性化 在小型旋轉工具f到達角點k72之後m 7 2 0的下面虚第—全屬播彼7彳Λ 構件 ”第金屬構件710a的段部R的表面716的突 2036-9981-PF;〇hentf 88 1359055 合部J710及連接構件720的下面與第二金屬構件、 段部R的表面716的突合部J711進行摩擦攪拌。此時,2 於型旋轉工具F在第一段部塑性化區域W71進行摩擦搜 拌,藉由第一侧面本接合工程而使摩擦攪拌的側面塑性化 區域W75與第一段部塑性化區域W71重複。 在小型旋轉工具F到達角點k73之後,沿著突合部j74 進行摩擦攪拌。然後,在小型旋轉工具?到達終點kM之 後,依此狀態使小型旋轉工具F移動至結束位置,使小 型旋轉卫具W突出材75G脫離β此時.,由於小型旋轉工 具F在第二表面塑性化區域W73進行摩擦攪拌,藉由第— 側面本接合工程而使摩擦攪拌的側面塑性化區域f75與第 二表面塑性化區域W 7 3重複。 而且,開始位置一及結束位置Ε„3’如第4〇a圖所示, 最好設定於突合部J7.2或J74的延長線上。藉此,可使小 型旋轉工具F在最短距離中移動。 根據第一側面本接合工程,對於露出第—側面C的突 合部以連續執跡進行摩擦攪拌,可有效地進行作業。 於此,在上述的表面本接合工程中,形成於被接合金 屬構件70與第一突出材71及第二突出材72之間的氧化膜 可能被捲入被接合金屬構件70的内部。上述的氧化膜,為 被接合金屬構件70的氣密性及水密性降低的原因之一。但 疋,根據第一側面本接合工程,在第一表面塑性化區域W72 及第二表面塑性化區域W73中,由於密閉露出第一側面c 的氧化膜,可確實地提高氣密性及水密性。 2036-9981-PF;Chentf 89 獏如第31圖所示,可能露 ± 性化區域η2及 路出第—衣面塑 弟一表面塑性化區域w 情況下,AL w的衣面Α。在此 補°又,在太音猎由摩擦攪弁及溶接而修 在本貫施型態中.,第一 比較小.的迴轉丰# 、接σ工程雖然使用 具G亦可。 八 仁使用大型旋轉工 ^^人 得σ釦,雖然未具體圖示,苴為⑯φ 被接5金屬構件7〇的第二側面D的突a部以…出 摩擦攪拌的工程。坌,, 。部乂連績軌跡進行 接合工本接。工^由於與第一側面本 %大略相同’因此省略詳細的說明。 根據U上說明的本實施型g的接 合金屬構件*對路出被接 叫υ汉乐一側面D的突合邦,丨、,、由 續軌跡從第一鈿;Γ κ # 以連 J面C及弟二側面D進行摩捧 易地對突合部進行摩擦攪拌接合。 〃 藉匕谷 第n糊第31圖所不’重複第一段部塑性化區域州及 广, 稽田便第一表面塑性仆 區域Π2及側面塑性化 與側面塑性化區域路會… 第-表面塑性化區域m 構件7/ 複’可確實密閉露出被接合金屬 構件70的側面的突合部。藉 7Π ΑΑ 了美南破接合金屬構件 70的兩側面間的氣密性及水密性。 於此,當對露出被接合金屬構件7〇的突合部J72、j74 進行摩擦授掉時,可能形成從第一側面〇連通至第二側面 D的隧道狀的空洞缺陷(以下稱為隧道狀的空洞缺陷)。上 述的隨道狀的空洞缺陷雖然是被接合金屬構件7〇的氣密 ^-QQQT -D1T. 广1K〇r>和^ 90 性及水密性降低的主 程,可是告^晋原因,根據本實施型態的接合工 轉工具:;:方封:該等缺陷1道狀的空祠缺陷由於視旋 工程中的旋二::::一置而不同.,在各 i^~F iM- ί 4-j,- 向行進方向有各種的組合。 以下砰細地說明該組合。 即,在摩擦攪拌接 空洞缺陷可能形成上:=工具邊右旋轉邊移動, 具左旋轉的情況 "$面’使旋轉工 有鍍於此,為了適當:Γ能形成於行進方向右側。 地掩埋隧道狀空洞缺陷,以下分成第 圖案、第二圖案。Figure)) Carrying the seat 梃# ^ ^ side (refer to the 36b second transfer. As shown in Fig. 39, after the surface of the above-mentioned surface is joined, the metal member 7 will be joined. #罟έΛ 4A 4 彳The frictional mixture is shown, and the beam is released, and the inner surface M of the metal member 70 to be joined is placed again. B is oriented upward, and the second joining portion is set so that the large-sized rotation G is set to the first, and the output 71 The starting position SM2 is set to the second protrusion, and the end of the lure material 72 is formed by the frictional agitation of the protruding portion J720 without any trouble. The first segment is joined to the metal member 7 by the joining process. The inner portion B forms a second-stage plasticized region W74. As shown in Fig. 31, the second-stage plasticized region W74 is overlapped with the first-stage plasticized region W71. Thereby, the segment of the first metal member 710a The protruding portion j 7 . . 0 that protrudes from the segment portion R of the second metal member 71 〇b is sealed over the entire length in the depth direction. That is, the airtightness and watertightness between the side faces of the joined metal member 70 can be improved. Moreover, the second section of the joint work in this embodiment, although on the surface The joining is performed after the joining, but is not limited thereto, and may be performed, for example, after the first joining process. (8) The side joining work 2036-9981-PF; the Chent 87 87 in the side joining work, such as the 40th As shown in the figure, the protrusion portion of the first side C side and the second side surface D side of the metal member 70 is exposed to friction stir. That is, the side joint project includes the friction of the first side surface C. , the second side of the joint welding project, the second side of the second side of the friction welding is connected to the protruding seal. 1, as shown in Figure 40a, configured to be bottomed to the joined metal member of the core table μ is configured The bottom is joined to the joined metal member (4) 2: Α * is formed to be larger than the width of the connecting member 720. The inner corner portion of the joined metal structure 0 and the protruding member 750 is opened and closed to prevent friction stir. The surface (top surface) and the inner surface (lower surface) of the material 750 are: the first side surface C of the joined metal member 70 and the second side surface D (see Fig. 31) are flush. In the first side jointing work, Small rotary tool =::::Γ starting position " along the first side - side two ρ relatively moves to the end position ^. In the real (four) state = tool F rotates right to perform the first-side joint joining project. Two:: = tool F pushes the pressing start position SM3, then moves to the _ side of the ...... After that, the small rotary tool F is moved. The large mouth P J72 is moved. At this time, since the small rotary tool f is frictionally mixed in the first plasticized region W72, the first side is connected to the manual and the process. And the side plasticized zone of the friction stir. The area W72 is repeated. 75, "Surface plasticization after the small rotary tool f reaches the corner point k72, the virtual number below the m 7 2 0 - all belong to the 7th member" The protrusion 2036-9981-PF of the surface 716 of the segment R of the metal member 710a; the 下面hentf 88 1359055 the joint J710 and the lower surface of the connecting member 720 are frictionally stirred with the second metal member, the protruding portion J711 of the surface 716 of the segment R . At this time, the 2-type rotary tool F performs friction-scraping in the first-stage plasticized region W71, and the friction-stirred side plasticized region W75 and the first-stage plasticized region W71 are formed by the first side joining process. repeat. After the small rotary tool F reaches the corner point k73, friction stir is performed along the protruding portion j74. Then, in the small rotation tool? After reaching the end point kM, the small rotary tool F is moved to the end position in this state, and the small rotary keeper W is released from the β at this time. Since the small rotary tool F is frictionally stirred in the second surface plasticized region W73, The frictionally agitated side plasticized region f75 and the second surface plasticized region W 7 3 are repeated by the first side joining process. Further, the start position 1 and the end position Ε „3' are preferably set on the extension line of the projection portion J7.2 or J74 as shown in Fig. 4a, whereby the small rotary tool F can be moved in the shortest distance. According to the first side joining work, the joint portion exposing the first side surface C is frictionally agitated by continuous running, and the work can be performed efficiently. Here, in the above-described surface joint joining process, the joined metal member is formed. The oxide film between the first protrusion 71 and the second protrusion 72 may be caught in the interior of the joined metal member 70. The oxide film described above is a gas-tight and water-tight property of the joined metal member 70. One of the reasons. However, according to the first side bonding process, in the first surface plasticized region W72 and the second surface plasticized region W73, the oxide film of the first side surface c is hermetically sealed, and the airtightness can be surely improved. Sexuality and watertightness. 2036-9981-PF; Chentf 89 As shown in Figure 31, the surface of the AL w may be exposed in the case of the surface η2 and the plasticized area w of the surface Oh, here, in addition, in Taiyin hunting is repaired by friction stir and splicing in the local application mode. The first is relatively small. The rotary feng#, the σ project can be used with G. Eight ren using large rotary workers ^^ people The σ buckle is not specifically illustrated, and the φ is 16φ is connected to the protrusion a portion of the second side surface D of the fifth metal member 7〇 by friction stir. 坌,,,,,,,,,,,,,,,,,,,,,, Since the work is substantially the same as the first side of the first side, the detailed description is omitted. The joint metal member of the present embodiment g described in the U is connected to the side of the road, and the side of the road is called D. From the first 钿 钿 钿 Γ κ 以 以 以 以 J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J The first section of the plasticized area of the state and the wide, the first surface plastic servant area 稽2 and the side plasticization and the side plasticized area road meeting... The first surface plasticized area m member 7 / complex 'can be tightly exposed The joint portion of the side surface of the metal member 70 is joined. The airtightness and watertightness between the two side faces of the member 70. Here, when the protruding portions J72 and j74 exposing the joined metal member 7〇 are frictionally removed, it is possible to form a communication from the first side to the second side. Tunnel-like void defect of D (hereinafter referred to as tunnel-shaped void defect). The above-mentioned void-like void defect is the airtightness of the joined metal member 7〇^-QQQT-D1T. 广1K〇r> and ^ 90 The main course of the reduction of water and water tightness, but the reason for the smashing of the Jin, according to the embodiment of the joint work tool:;: Fang Feng: the defect of the first-line defect due to the rotation of the cyclone :::: One set is different. In each i^~F iM- ί 4-j,- there are various combinations in the direction of travel. The combination will be described in detail below. That is, the friction stir gap defect may be formed: = the tool moves to the right and the left side rotates, and the left side rotates the "$face' so that the rotary worker is plated there, in order to be appropriate: the crucible can be formed on the right side in the traveling direction. The tunnel-shaped cavity defect is buried in the ground, and is divided into a first pattern and a second pattern.

第41圖為表示側面本接合工程的接合方法的立體 圖,第…圖表示第圖案14ib圖表示第二圖案。而 在圖的°兒明中,從第—側面C向為圖示的.第二側面D 側的方向為行進方向N,’行將向化的相反方向為行進方向 N. 〇 〈第一圖案〉 第-圖案’如第4la圖所示,形成於第一表面塑性化 區域W72及第二表面塑性化區域W73的隧道狀空洞缺陷 790 ( 79Ga、機)為形成於第—金屬構件ma及第二金屬 構件710b的型態。 即’在第-側面c中,於第一金屬構件71〇3上,隧道 狀空洞缺陷790a形成的狀態是(卜丨)旋轉工具在行進方向 N,設定成右旋轉的情況下、(卜2)在行進方向…上設定成左 旋轉的情況。 91 1359055 另一方面,在第一側面c中,於第二金屬構件71〇b上, 隧道狀空洞缺陷790b形成的狀態是(1_3)旋轉工具在行進 方向N2上設定成右旋轉的情況下、(1—4)在行進方向1上 設定成左旋轉的方向β因此,在表面本接合工程中,第一 圖.案的型態有上述四種方法。 接著,針對第一圖案的情況的側面本接合工程做說明。 如第4.1a圖所示,在突出材75〇的一端面上,開始位Fig. 41 is a perspective view showing a joining method of the side joining work, and Fig. 4 is a view showing the second pattern in the first pattern 14ib. In the figure, the direction from the first side C is shown as the direction of the second side D side is the traveling direction N, and the opposite direction of the line is the traveling direction N. 〇 <first pattern 〉 The first pattern </ br> The type of the two metal members 710b. That is, in the first side member c, the state in which the tunnel-shaped void defect 790a is formed on the first metal member 71〇3 is (in the case of) the rotary tool is set to the right rotation in the traveling direction N, ) The case where the left direction is rotated in the traveling direction. 91 1359055 On the other hand, in the first side surface c, in the state in which the tunnel-shaped void defect 790b is formed on the second metal member 71〇b, (1_3) when the rotary tool is set to rotate rightward in the traveling direction N2, (1-4) The direction β of the left rotation is set in the traveling direction 1. Therefore, in the surface bonding process, the pattern of the first drawing has the above four methods. Next, the side joining work for the case of the first pattern will be described. As shown in Figure 4.1a, on the end face of the protruding material 75〇, the starting position

置設定於成為突合部J72或突合部J74的延長線上的一點 的基點⑴或基點〇2的其中之一。 當側面本接合工程的開始位置設定於基點0,時,最好 使旋轉工具F右旋轉進行摩擦授拌。gp,當開始位置設定 於基點〇]且旋轉工具設定成右旋轉而進行側面本接合工程 时,行進方向右側由於確實地進行摩擦攪拌,可確實地密 閉随道狀空洞缺陷79〇&amp;、790b。 面 ^側面本接合工程的開始位置設定於其點 時’最好使旋轉工具F左旋轉進行摩擦攪拌。即,當開 始位:设定:基點02且旋轉工具設定成左旋轉而進行側面 本接^工料’行進方向左側由於確實地it行摩擦攪拌, 可確實地密閉隧道狀空洞缺陷790a、790b。 如以上的說明’在第一圖案中,以側面本接合工程適 當《閉隨道狀空洞缺陷79Qa、簡有兩種方法。因此, 在第圖案中’若考慮表面本接合工程全部有8種接合方 法可適當地密閉隧道狀空洞缺陷。 接著,針對第二圖案做說明 第二圖案 如第41b圖 92 1359055 ' 所示,形成於第一表面塑性化區域W72及第二表面塑性化 區域W73的隧道狀空洞缺陷790a、790b為形成於連接構件 720的内部的型態。 即,在第一側面C中’於連接構件72〇上,隨道狀* 洞缺陷7 9 0 a形成的狀態是(2-1)在突合部J7 2中,旋轉工 具在行進方向N!設定成左旋轉的情況下、(2-2)在突合 J 7.2中’旋轉工具在行進方向N2上設定成右旋轉的情況。 φ 另一方面,在第一側面c中,於連接構件720上,隧 道狀空洞缺陷790b形成的狀態是(.2-3)在突合部J74中, 旋轉工具在行進方向N1上設定成右旋轉的情況下、(2〜) 在突合部J74中’在行進方向Nr上設定成左旋轉的方向。 因此,在表面本接合工程中,第二圖案的型態有上述四種 方法。 接著’針對第二圖案.的情況的側面本接合工程做說明。 如第41 b圖所示’在突出材7 5 〇的一端面上,開始位 置設定於成為突合部J72或突合部j74的延長線上的一點 的基點0,或基點〇2的其中之一。 當側面本接合工程的開始位置設定於基點⑴時,最好 使旋轉工具F左旋轉進行摩擦攪拌。即,當開始位置設定 於基點〇1且鉍轉工具設定成左旋轉而進行側面本接合工程 時,行進方向左側由於確實地進行摩擦攪拌,可確實地密 閉随道狀空洞缺陷79 0a。One of the base point (1) or the base point 〇2 which is set to a point on the extension line of the protruding portion J72 or the protruding portion J74 is set. When the starting position of the side joining project is set at the base point 0, it is preferable to rotate the rotating tool F to the right to perform friction feeding. Gp, when the starting position is set at the base point 〇] and the rotary tool is set to the right rotation to perform the side joining process, the right side of the traveling direction is reliably frictionally agitated, and the tangential cavity defects 79 〇 &amp; 790b can be reliably sealed. . When the starting position of the side joining work is set at its point, it is preferable to rotate the rotating tool F to the left to perform friction stir. That is, when the start position is set: the base point 02 and the rotary tool is set to the left rotation to perform the side surface, the left side of the traveling material is moved to the left side of the traveling direction, and the tunnel-shaped cavity defects 790a and 790b can be reliably sealed. As described above, in the first pattern, it is appropriate to use the side-by-side joint project to "close the lane-shaped void defect 79Qa. Therefore, in the first pattern, if there are eight kinds of joining methods in consideration of the surface bonding work, the tunnel-shaped void defects can be appropriately sealed. Next, the second pattern is illustrated for the second pattern. As shown in FIG. 41b, FIG. 92 1359055', the tunnel-shaped void defects 790a, 790b formed in the first surface plasticized region W72 and the second surface plasticized region W73 are formed in the connection. The type of the interior of member 720. That is, in the first side face C, the state formed on the connecting member 72A with the track-shaped hole defect 709 is (2-1) in the protruding portion J7 2, the rotary tool is set in the traveling direction N! In the case of rotating to the left, (2-2) in the case of the protrusion J 7.2, the rotation tool is set to rotate rightward in the traveling direction N2. φ On the other hand, in the first side surface c, the state in which the tunnel-shaped void defect 790b is formed on the connecting member 720 is (.2-3) in the protruding portion J74, and the rotary tool is set to the right rotation in the traveling direction N1. In the case of (2 to), in the protruding portion J74, the direction of the left rotation is set in the traveling direction Nr. Therefore, in the surface bonding process, the pattern of the second pattern has the above four methods. Next, the side joining work for the case of the second pattern will be described. As shown in Fig. 41 b, the start position is set to one of the base point 0 or one of the base points 〇 2 which is a point on the extension line of the projection portion J72 or the projection portion j74 on the one end surface of the projection material 75 5 。. When the starting position of the side joining project is set at the base point (1), it is preferable to rotate the rotating tool F to the left to perform friction stir. In other words, when the start position is set to the base point 〇1 and the twirling tool is set to the left rotation to perform the side joint joining process, the left side of the traveling direction is reliably frictionally agitated, and the tangential cavity defect 790a can be surely closed.

Xp 方面,g側面本接合工程的開始位置設定於某點 ^最好使旋轉工具F右旋轉進行摩擦攪拌。即,當開 93 1359055 始位置a又疋於基點〇2且旋轉工具設定成右旋轉而進行側面 本接合工程時’行進方向右側由於確實地進行摩擦攪拌, 可確實地岔閉隧道狀空洞缺陷79〇a、7g〇b。 如以上的說明,在第二圖案中,以側面本接合工程適 當地密閉隧道狀空洞缺陷79〇a、79〇b有兩種方法。因此, 在第一圖案中,若考慮表面本接合工程全部有8種接合方 法可適當地密閉隧道狀空洞缺陷。 [第七實施型態]. 第40b圖為表示第七實施型態的從第一側面觀看的側 視圖》第七實施型態被接合金屬構件7〇就第一金屬構件 7.10a及第二金屬構件71〇b的段部R的高度大的特徵而言, 與第六實施型態是不同的。即,在段部R彼此的突合部;7 2 〇 的高度大的情況下,使第—段部塑性化區域W71與第二段 部塑性化區域謂重複是困難的。此種情況下,在側面本 接合工程中,最好摩擦攪拌突合部J72c^ 即,如第40b圖所示,第七實施型態的側面本接合工 程更包含摩擦攪拌突合部J72〇的工程。 第七實施型態的側面本接合工程除了底接於被接合金 屬構件7◦的表面A的突出材750之外,還配置有抵接於裡 面B側的突出材760。突出材·的表面(上面)及裡面(下 面)係形成與被接合金屬構件70的第—側面c及第二側面 D齊平。 一第七實施型態的側面本接合工程在將開始位置設定於 第一突出材750的S&quot;中’使小型旋轉工具?右旋轉同時沿 2〇36-998l-PF;Chentf 94 1359055 著突合部川及則移動。然後,在小型旋轉工且F到達 第一金屬構件⑽、第二金屬構件⑽及連接構件⑽ 的抵接點k75之後’沿著突合部J72〇進行摩擦攪拌。在橫 越突合部⑽的全長途行摩檫㈣之後,使小型旋轉工且 F不脫離而移動至設定於突出# 76〇的折返點…。- 然後,使小型旋轉工具F不脫離而再度地突入突合部 二20’使小型旋轉工具F移動至抵接點π接著摩擦授摔 大合部mi、突合部爪而移動至結束位置Eh” 根據上述的本發明的第二實施型態,段部R的高度變 大’即使在第-段部塑性化區域W71與第二段部塑性化區 域m無法重複的情況下,藉.由使側面塑性化區域路血 第一段部塑性化區tW71及第二段不塑性化區域w74重 複’可横越突合部J7.20全長而密閉。藉此,可提高 金屬構件7D的側面間的水密性及氣宓 ° 汉虱在性。又,由於以連續 軌跡進行摩擦攪拌接合,可有效地進行作業。 以上雖然針對本發明的實施型態做說明,但本發明並 不限於上述的型態,在不違反本發明的旨趣 適當的變更。 —例如’側面本接合工程在第六實施型態中,雖然在第 -側面C及第二側面D的兩面上進行摩擦檀摔,僅在其中 之一進行亦可。 圖式簡單說明】 第1圖為第_實施型態的接合方法的全體立體圖。 2036-998l-PF;Chentf 95 1359055 • 弟2圖為表示第_ φ . 為立 貫施垔也、的大合工程的圖,第2a圖 圖’第2 b圖為側視圖。 —^為第實施型態的突出材配置工程的圖,第3a 圖為立體圖,第3b圖為平面圖。 ^ h ®為第3b圖之η線剖視圖’第❹圖為第扑 圖之11 -1.1線剖視圖。 :5圖為第一實施型態的旋轉工具的圖,第5a圖為小 • :工具的側視圖’第5b圖為大型旋轉工具的側視圖。 弟6圖為第一貫施型態的小型旋轉工具的使用狀態的 第6a圖為小型旋轉工具抵接於第一突出材的圖,第 圖為小型旋轉工具壓入第一突出材的圖。 第7圖為第一實施型態的第一預備工程的第一突出材 …呈、假接合工程及第二突出材接合工程的平面圖。 第8圖為第一實施型態的表面侧接合工程的第[圖的 &quot;I-⑴觀看方向的剖視圖’第8&amp;圖為開始部分的摩擦授 籲拌的圖,第8b圖為開始部分的摩擦料的圖,第a。圖為 結束部分的摩擦攪拌的圖。 第9a圖為第—實施型態的第二準備工程的被接合金 屬構件設置工程後’從表面側突合部n朝向第一金屬構件 la侧的剖視圖’第9b圖為第一實施型態的第二預備工程 的第。二突出材接合工程、假接合工程以及第一突出材接合 工毛£的平面圖。 第10圖為表示第一實施型態的裡面側接合工裎 处圖的Π-Π線剖視圖’第1〇a圖為開始部分的摩擦搜拌 2036-9981-PF;Chentf 96 ^59055 接合圖,第10b圖為中間部分的摩擦攪拌接合圖。 ★第11圖為第一實施型態中在裡面側接合工程後切 大·.出材的狀態的立體圖。 〃 第1.2圖為在第一實施型態中第一側面側接合工程的 圖’第12a圖為前半部份.,第12b圖為後半部份。 第-13圖為第三實施型態的接合方法的全體立體圖。 第14圖為第三實施型態的被接合金屬構件的分 體圖〇 第15 a圖至第15c圖為第三實施型態的被接合金屬構 件從二方向表示的立體圖。 第16圖為第三實施型態的圖,第16a圖為表示第一插 入工程的立體圖’帛16b圖為第一本接合工程的平面圖。 第Π圖為第三實施型態的第二插入工轾的立體圖。 第18圖為第三實施型態的第二本接合工程的圖,豆中 第也圖為平面圖,第18b圖為第-途中卜?線剖視圖。 第19圖為第三實施型態、的第三本接合工程的平面圖。 第20圖為第三實施型態的第四本接合工程的平面圖。 第21圖為第三實施型態的内側角部的摩擦攪拌例的 立體圖。 第22圖為第四實施型態的圖,第22a圖為第三插入工 程的立體圖,帛22b圖為第四本接合工程的平面圖。 第23圖為第四實施型態的圖,第23a圖為表示第四插 入工程的側視圖,f 23b圖為第三本接合工程的平面圖。 第24圖為第四實施型態的圖,第2牦圖為第二本接合 97 2036-9981-PF;Chentf 丄以055 ^面圖’第24b圖為第24a圖的VI_VI線剖視圖。 5圖為第四實施型態的第—本接合工 25圖表示第-連接突合部接合工程,第2 角部接合工程,蜜圄矣+坌一、^ 問表不内相 $ _衣不弟一逆接突合部接合工程。 乐Z6圖為第五實施型態的接合方法 全體立俨r 凌的圖,弟25a圖為 扯儿租圖,第25b圖為第25a圖的 第 線剖視圖。 昂2 7圖為第五實施型態的被接合金屬谨 解圖。 金屬構件的立體央 —28圖為第五實施型態的第五本接合工程的平面圖。 第29圖為第五實施型態的第六本接合工程的平面圖。 f 30圖為第五實施型態的第七本接合工程的平面圖。 第3 1圖為第六實施型態的接合方法的原體立體圖。 第3 2圖為第六實施型態的突合工程的周,第32&amp;圖為 立體圖’第32b圖為平面圖,第32c圖為第咖圖的η 線剖視圖,第32d圖為第32b圖的π_π線剖視圖。 第33圖為第六實施型態的第—段部假接合工程的平 面圖。 第34a、34b圖為第六實施型態的第一段部本接合工程 的剖視圖》 第35&amp;及35b圖為第六實施型態的連接構件配置工程 的立體圖。 第3 6a圖為第35b圖的平面圖,第36b圖為第36a圖 的IV-IV線剖視圖。 第3 7圖為第六實施型態的表面假接合工程的平面圖。 qqpl—pp;Ghent f 98 1359055 面圖 :38圖,弟六實施型態的表面本接合工程的平面圖。 。3?圖為第六實施型態的第二段部本接合工程的平 第40a圖為第六實施型態的側面本接合工程的平 圖,第」〇 b圖為第七實施型態的側面本接合工程的平面圖。 弟41圖為侧面本接合工程的接合方法的立體圖 41a圖表示第_圖案,帛仙圖為第二圖案。 第42&amp; 42b圖為對—對金屬構件實施摩擦授拌接合的 白知的接合方法的剖視圖。 勺 。第43圖為具備厚度不同的段部的—對金屬構 設置連接構件而階段性地進行摩擦攪拌m的接人: 的圖,第43a圖表示接合前,第43b表示接合後。法 【主要元件符號說明】 1〜被接合金屬構件; lb〜第二金屬構件; 3〜第二突出材; 7 0 0〜凹部; 71 〇b〜第二金屬構件; A〜表面; C〜第一側面; F〜小型旋轉工具; J〜突合部; P〜下穴; la〜第一金屬構件; 2〜第一突出材; 70〜被接合金屬構件; 710a〜第一金屬構件; 7 .2 0〜連接構件; B〜裡面; D〜第二側面; G〜大型旋轉工具; K〜凹槽; U〜連接構件; 2036-9981-PF;Chentf 99 1359055 w、w〜塑性化區域。In the case of Xp, the starting position of the g-side joining project is set at a certain point. ^ It is preferable to rotate the rotating tool F to the right to perform friction stirring. In other words, when the opening position 93 is opened at the base point 〇2 and the rotary tool is set to the right rotation to perform the side joining process, the right side of the traveling direction is reliably frictionally agitated, and the tunnel-shaped cavity defect 79 can be surely closed. 〇a, 7g〇b. As described above, in the second pattern, there are two methods for appropriately sealing the tunnel-shaped cavity defects 79〇a, 79〇b in the side joining process. Therefore, in the first pattern, it is possible to appropriately seal the tunnel-shaped void defect in consideration of all the bonding methods in the surface bonding process. [Seventh embodiment] Fig. 40b is a side view showing the seventh embodiment from the first side view. The seventh embodiment of the joined metal member 7 is the first metal member 7.10a and the second metal. The feature that the height of the segment portion R of the member 71〇b is large is different from that of the sixth embodiment. That is, in the case where the height of the protruding portion of the segment portions R and 7 2 〇 is large, it is difficult to repeat the first segment plasticized region W71 and the second segment plasticized region. In this case, in the side joining work, it is preferable to frictionally agitate the projection portion J72c, that is, as shown in Fig. 40b, the side surface joining work of the seventh embodiment further includes the work of the friction stir welding portion J72. In the side joining work of the seventh embodiment, in addition to the projecting material 750 which is bottomed to the surface A of the joined metal member 7A, the projecting material 760 abutting on the inner surface B side is disposed. The surface (upper surface) and the inner surface (lower surface) of the protruding material are formed flush with the first side surface c and the second side surface D of the joined metal member 70. A side-by-side jointing work of a seventh embodiment is to set a starting position in the S&quot; in the first protruding member 750 to make a small rotary tool? The right rotation is along the 2〇36-998l-PF; the Chentf 94 1359055 is the extension of the Chuanhe and then moves. Then, after the small rotary worker F reaches the abutment point k75 of the first metal member (10), the second metal member (10), and the connecting member (10), the friction stir is performed along the protruding portion J72. After the motor (4) is reached over the entire length of the protruding portion (10), the small-sized rotary machine is moved to the turning-back point set at the protrusion #76〇 without departing. - Then, the small rotary tool F is re-expanded into the protruding portion 20' without moving out, and the small rotary tool F is moved to the abutment point π, and then the frictional engagement portion mi and the protruding portion claw are moved to the end position Eh" according to In the second embodiment of the present invention described above, the height of the segment portion R becomes larger. Even in the case where the first-stage plasticized region W71 and the second-stage plasticized region m cannot be overlapped, the plasticity of the side surface is made. The plasticized zone tW71 and the second non-plasticized zone w74 of the first region of the region are repeatedly slidable over the entire length of the protrusion J7.20. Thereby, the watertightness and gas between the sides of the metal member 7D can be improved. Further, since the friction stir welding is performed in a continuous trajectory, the work can be performed efficiently. Although the above description is directed to the embodiment of the present invention, the present invention is not limited to the above-described type, and does not violate The object of the present invention is appropriately changed. For example, in the sixth embodiment, in the sixth embodiment, although the frictional sandfall is performed on both sides of the first side surface C and the second side surface D, only one of them may be performed. Figure BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an overall perspective view of a joining method of a first embodiment. 2036-998l-PF; Chent 95 1359055 • The second figure shows the _ φ φ. Fig. 2a is a side view of Fig. 2b. Fig. 2 is a view showing the projecting structure of the projecting material of the first embodiment, Fig. 3a is a perspective view, and Fig. 3b is a plan view. ^ h ® is a figure 3b η 剖 ' ' ' ' ' ' ' 11 11 : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : A side view of the rotary tool. Fig. 6a is a view showing a state in which the small rotary tool of the first embodiment is used, and a view of the small rotary tool abutting on the first projection, and the first drawing is a small rotary tool. Figure 7 is a plan view showing a first projecting material, a false joint project, and a second projecting material joining project of the first preparatory work of the first embodiment. Fig. 8 is a first embodiment. The surface of the surface side joint project [Fig. &quot;I-(1) section view of the viewing direction] 8th &amp; Fig. 8b is a diagram of the friction material at the beginning, and Fig. a is a diagram of the friction stir at the end. Fig. 9a is a second preparation of the first embodiment. After the joining of the joined metal members, the cross-sectional view from the surface side protruding portion n toward the first metal member 1a is the second preliminary project of the first embodiment. And a plan view of the first protruding material joining worker. Fig. 10 is a cross-sectional view of the 里面-Π line showing the inside side joining work of the first embodiment. The first drawing is the first part of the friction mixing 2036. -9981-PF; Chentf 96 ^59055 joint diagram, section 10b is the friction stir joint diagram of the middle section. ★ Fig. 11 is a perspective view showing a state in which the material is cut and cut after the inner side joining project in the first embodiment. 〃 Figure 1.2 shows the first half of the first side-side joining process in the first embodiment. Figure 12a shows the first half. Figure 12b shows the second half. Fig. 13 is a perspective view showing the entire bonding method of the third embodiment. Fig. 14 is a perspective view of the joined metal member of the third embodiment. Fig. 15a to Fig. 15c are perspective views showing the joined metal members of the third embodiment from two directions. Fig. 16 is a view showing a third embodiment, and Fig. 16a is a plan view showing the first insertion project. Fig. 16b is a plan view showing the first joining project. The figure is a perspective view of the second insertion process of the third embodiment. Fig. 18 is a view showing the second joining work of the third embodiment, in which the bean is also a plan view, and the 18th is a first-way pass? Line cutaway view. Fig. 19 is a plan view showing a third embodiment of the third embodiment. Figure 20 is a plan view showing a fourth bonding work of the third embodiment. Fig. 21 is a perspective view showing an example of friction stir of the inner corner portion of the third embodiment. Fig. 22 is a view showing a fourth embodiment, Fig. 22a is a perspective view of the third insertion process, and Fig. 22b is a plan view of the fourth joining project. Fig. 23 is a view showing a fourth embodiment, Fig. 23a is a side view showing a fourth insertion work, and Fig. 23d is a plan view showing a third joint work. Fig. 24 is a view showing a fourth embodiment, the second drawing is a second joining 97 2036-9981-PF; the Chentf is taken as a 055 ^ surface drawing, and the 24th drawing is a cross-sectional view taken along line VIa of Fig. 24a. Figure 5 is a fourth embodiment of the first joint work 25 diagram showing the first joint joint joint project, the second corner joint project, candied fruit + 坌 one, ^ question table not internal phase $ _ 衣不弟A reverse joint joint project. The music Z6 diagram is the joint method of the fifth embodiment. The diagram of the whole 俨 俨 凌, the 25a of the drawing is the drawing chart, and the drawing of the 25th is the line drawing of the line 25a. The ang 2 7 diagram is a diagram of the bonded metal of the fifth embodiment. The three-dimensional view of the metal member is a plan view of the fifth joint work of the fifth embodiment. Figure 29 is a plan view showing a sixth bonding work of the fifth embodiment. The figure f 30 is a plan view of the seventh bonding work of the fifth embodiment. Fig. 3 is a perspective view of the original body of the joining method of the sixth embodiment. Fig. 3 is a view of the sixth embodiment of the project of the projecting process, and the 32nd &amp; Fig. 32 is a plan view, Fig. 32b is a plan view, Fig. 32c is a η line cross-sectional view of the first coffee chart, and Fig. 32d is a π_π of the 32b chart. Line cutaway view. Fig. 33 is a plan view showing the first-stage dummy jointing work of the sixth embodiment. Figs. 34a and 34b are cross-sectional views showing the first stage joining work of the sixth embodiment. Figs. 35 &amp; and 35b are perspective views showing the arrangement of the connecting members of the sixth embodiment. Fig. 3a is a plan view of Fig. 35b, and Fig. 36b is a cross-sectional view taken along line IV-IV of Fig. 36a. Fig. 37 is a plan view showing the surface pseudo joining process of the sixth embodiment. Qqpl—pp; Ghent f 98 1359055 Side view: Figure 38, plan view of the surface joint project of the Sixth implementation type. . 3 is a plan view of the second embodiment of the sixth embodiment of the joint work, and is a plan view of the sixth embodiment of the joint work, and the second drawing is the side of the seventh embodiment. A plan view of the joint project. Fig. 41 is a perspective view of the joining method of the side joining process. Fig. 41a shows the first pattern, and the figure is the second pattern. 42nd &amp; 42b is a cross-sectional view of a bonding method for performing a friction stir joining of a metal member. Spoon . Fig. 43 is a view showing a step of providing frictional agitation in a stepwise manner in which a connecting member is provided to a metal structure, and Fig. 43a shows the state before joining, and Fig. 43b shows the joining. Method [Main component symbol description] 1~ joined metal member; lb~ second metal member; 3~ second protruding member; 7 0 0~ recessed portion; 71 〇b~ second metal member; A~ surface; C~ One side; F~ small rotating tool; J~ protruding portion; P~ lower hole; la~ first metal member; 2~ first protruding member; 70~ joined metal member; 710a~ first metal member; 0~connecting member; B~ inside; D~second side; G~large rotating tool; K~groove; U~connecting member; 2036-9981-PF; Chentf 99 1359055 w, w~ plasticized area.

100100

Claims (1)

1359055 十、申請專利範圍: 1.-種接合方法’對於將一連接構件插 凹槽的第一金屬構件及莖—今屈媸丨/、有 , 苒件及第一金屬構件在上述端部彼此穸a 而形成的中空部中而形成的被接合金屬構件,使旋轉:: 在該被接&quot;金屬構件上移動而進行摩擦攪拌的接合方法, 其包括. …對上述第—金屬構件與上述第二金屬構件的突合部, =述被接合金屬構件的表面進行摩擦㈣的表面側接合 對上述第一金屬構件與上述第二金屬構件的突合部, 從上述被接合金屬構件的裡面進行摩擦搜拌的裡面側接合 工程;以及 對上述第-金屬構件與上述第二金屬構件的突合部、 =連接構件與上.述第一金屬構件的突合部以及上述連接 ^與上述第二金屬構件的突合部’從上述被接合金屬構 件的側面進行摩擦攪拌的侧面側接合工程。 2.如申請專利範圍第1項所述之接合方法,宜中在上 ,表面側接合工程及裡面側接合工程所形成的塑性化區域 與上述連接構件接觸。 、3·如申請專利範圍第】項所述之接合方法,其中在上 1知中S上述表面側接合工程及裡面側接 :工程所形成的塑性化區域由上述旋轉工具進行摩擦授 祥0 4· -種接合方法’對於一被接合金屬構件,其包括在 &gt;C_〇QQ- .〇T?.phan1-f 101 ⑶ 9055 ^面具有凹槽的第_夺屬爐杜命哲 述當―a p 金屬構件與弟二金屬構件以及插入上 突-而形成:件的端面與上述第二金屬構件的-邊的側面 全=部中的連接構件,使旋轉工具在該被接合 冓件上移動而進行摩_拌接合的接合方法, 插入::接構件插入上述第-金屬構件的上.述凹槽的第」 對於上述第-金屬構件與上述連接構件的突合部 J第一金屬構件的側面進行摩擦磐的第一本接二 為了使上述第 構件的一邊的側面 件的上述凹槽的第 —金屬構件的端而φ人 鳊面大合於上述第二金屬 ’將上述連接構件插入上y笛 一 卞播入上地弟二金屬構二插入工程;1359055 X. Patent application scope: 1. - A joining method for the first metal member and the stem for inserting a connecting member into the groove - the present 媸丨 / /, the 苒 member and the first metal member at the ends described above The joined metal member formed in the hollow portion formed by 穸a is rotated: a joining method of performing friction stir on the joined metal member, which includes the above-mentioned first metal member and the above a protruding portion of the second metal member, the surface of the joined metal member is rubbed (4), and the surface side is joined to the protruding portion of the first metal member and the second metal member, and friction is searched from the inside of the joined metal member. a back side joining process of the mixing; and a protruding portion of the first metal member and the second metal member, a protruding portion of the connecting member and the first metal member, and a protrusion of the connecting member and the second metal member The portion 'side side joining work for friction stir from the side surface of the joined metal member. 2. The joining method according to claim 1, wherein the plasticized region formed by the upper surface joining process and the inner side joining project is in contact with the connecting member. 3. The joining method according to the above-mentioned patent application, wherein in the above, the surface-side joining process and the inner side joining: the plasticized region formed by the engineering is rubbed by the rotating tool. - a bonding method 'for a joined metal member, which includes a groove on the surface of > C_〇QQ-.〇T?.phan1-f 101 (3) 9055^ The metal member and the second metal member and the insertion protrusion are formed by: forming an end surface of the member and a connecting member in a side portion of the side of the second metal member to move the rotary tool on the engaged member The joining method of the friction-joining joint, the insertion: the joint member is inserted into the upper surface of the first metal member; the first metal member is rubbed against the side surface of the first metal member of the protruding portion J of the connecting member The first one of the cymbals is for inserting the connecting member into the y flute for the end of the first metal member of the groove of the side member of the one side member of the first member卞 入 上上上弟二二Engineering structure two metal insert; 對上述第一金屬構件的端面與上述第 邊的側面的突合部’從被接合金屬構件的 摩擦攪拌的第二本接合工程; 二金屬構件的一 表面及裡面進行 對於上述第一金屬構件與上述第二金屬 :及上述第二金屬構件與上述連接構件的突 第一金屬構件的端面進行摩擦攪拌的第二本 及 的突合部 ,從上述 工程;以 對於上述第 首屬構件與上M上述第二金屬構件的另—邊的 “牛的突合部,從 接合工程。 邊的側面進行摩擦携掉的第四本 5. —種接合方法 端面具有凹槽的第一 金屬構件與第 其包括在 及插入上 ^036-9981-PF;Chentf 102 •述第-金屬構件的端面 突合而形成中空 ’、I —金屬構件的-邊的側面 又τ —p中的連接構件 金屬構件切動m 使%裤工具在該被接合 移動而進仃摩擦授拌接合的 將連接構件插入上 孑其包括. 插入工程; 第—金屬構件的上述凹槽的第三 子於上述第:金屬構件與上 上述第二金屬構件 、接構件的犬合部.,從 接合工程; —邊的側面進行摩擦搜拌的第四本 對於上述第一金屬構件盥 — 以及上诚坌Λ ^ Μ处弟一金屬構件的突合部 、苐一金屬構件與上述連 第二金屬構件的m斑 的穴合部,從上述 構件的…行摩擦攪拌的第三本接合工程; 構件的二上述第—金屬構件的端面突合於上述第二金屬 &gt; 一邊的側面’將上述連接構件插入上述第一金屬構 件的上述凹槽的第四插入工程; 對於上述第-金屬構件的端面與上述第二金屬構件的 一的側面的突合部’從上述被接合金屬構件的表面及裡 面進行摩擦攪拌的第二本接合工程;以及 對於上述第一金屬構件與上述連接構件#突合部,從 上述第-金屬構件的側面進行摩擦授拌的第—本接合工 程。 σ 6:如申凊專利範圍第4 .或5項所述之接合方法,其中 上述第一本接合工程所形成的塑性化區域與上述第二本接 合工程所形成的塑性化區域重複,上述第二本接合工程所 形成的塑性化區域與上述苐三本接合工輕所形成的塑性化 ortw—QQfii _PT?.rhftntf 103 Ϊ359055 區域重複,上述第三本接人工 述坌ΠΠ 士 ° 在所形成的塑性化區域與上 迷弟四本接合工程所 I、丄 斤形成的塑性化區域重複。 7 ·—種接合方法,斟热 、、一被接合金屬構件,其包括在 磲面具有凹槽的第—金 — 構件以;5择 、弟二金屬構件、第三金屬 苒件以及插入上述凹槽的 件及上述第:金屬構且將上述第一金屬構 將上”屬構件插入上述連接構件的兩側之同時’ 將上述第二金屬構件插 ^ 屬構件而形成從平面觀看呈 :件,、上述弟二金 接合金屬禮株P %氣 旋轉工具於該被 。金屬構件上移動而進行 包括: 手稅件接合的接合方法,其 將上述第-金屬構件與上述第三金屬構件插 接構件的兩側的第五插入工程; 以連 對於上述第一金屬構件 ,^ 苒仟與上述連接構件的突合部以及. 上述苐二金屬構件與上述 及 構件的一邊的側面進行摩擦.授拌的第五本接合工程.連接 程;將上述^金屬構件插人上述連接構件的第六插入工 一對於上述第-金屬構件的端面與上述第二金 一邊的側面的突合部、上 、 牛的 口丨上述第二金屬構件與上述遠垃姐 '突合部、上述第三金屬構件的端面與上述第-金屬槿件 的另-邊的側面的突合部.,從上述第二全屬二二屬構件 行摩擦攪拌的第六本接合工程;以及 的鹆面進 對於上4卜金屬構件的端面與 —邊的側面的突合部從mα ι弟—孟屬構件的 ^上述破接合金屬構件的表面及裡面 0ΠΟ/Γ Λ ΛΛ - PTr:Chentf 104 1359055 進行摩擦攪拌之同時,對於上述第三金屬構件的端面與上 述弟-金屬構件的另-邊的側面的突合部從上述被接合金 屬構件的表面及裡面進行摩擦授拌的第七本接合工程。 —8.如.申請專利範圍第7項所述之接合方法,其中上述 第五本接合工程所形成的塑性化區域與上述第六本接合工 程所形成的塑性化區域重複,上 後上述第/、本接合工程所形成 的塑性化區域與上述第七本接 牧σ丄缸所形成的塑性化區域 重複。 9. -種接合方法.,其為對二個金屑構件彼此的突人部 以及設於上述金屬構件彼此之_連接構件與上述各金屬 =件的突合部,使—旋轉工具移動而進行摩擦授 接合方法,包括: 在本體部的端部具有比本體部還薄的段部.的二上述金 屬構件,使上述段部被此.办人 · 皮此大5而在上述本體部間形成凹部 的突合工程; 對於上述段部彼此的突合部,從表面及裡面的任何一 邊進行摩擦授拌的第—段部本接合工程; 將上述連接構件插入上述凹部,將上述連接構件突人 於上述兩本體部的連接構件配置工程; 〇 對於-邊的上述金屬構件的上述本體部與上述連 件的突合部,從异而# :、 足表面進仃摩擦攪拌的第一表面本接合工程; ; 邊的上述金屬構件的上述本體部與上述連接 。·、 攸表面進行摩擦攪拌的第二表面本接合工 程,以及 9n^-qqfi^pr;Chentf 105 1359055 對於一邊的上述金屬構件與上述連接構件的突合部以 及另一邊的上述金屬構件與上述連接構件的突合部從側面 進行摩擦攪拌的側面本接合工程,其令使上述第一段部本 接合工程及上述側面本接合工程所形成的塑性化區域重 複,使上述第一表面本接合工.程及上述側面本接合工程所 形成的塑性化區域重複,使上述第二表面本接合工程及上 述側面本接合工程所形成的塑性化區域重複。 1 〇..如申請專利範圍第9項所述之接合方法,其更包括 對於上述段部彼此的突合部,從纟面及裡面的任何另一邊 進行摩擦髮的第:段部本接合工程,其巾使上述第一段 邛本接合工程與上述第二段部本接合工程中所形成的塑性 化區域重複。 11. 如申請專利範圍第9項所述之接合方法,1中在上 述側面本接合工程中,橫越上述段部彼此的突合部的全長 而進行摩擦攪拌。 •r - · 12. 如中請專利範圍第9項所述之接合方法,i中在上 述第-表面本接合工程及上述第二表面本接合工程所形成 $塑!·生化…,從—邊的側面連通於另一邊的側面的随 ^狀空料㈣、形成於―相上述金相件 上述金屬構件,在此情況下,在上述側面本接合工程中 在上職轉工具右旋轉的情況下’設定上述側面本接合工 程的開始位置,僅卜Η、φ &amp; i ^ ^ σ mu 、連接構件垃於該行進方向 在…轉工具左旋轉的情況下,設定 程的開始位置,使上竹、、自&amp;址丄 不接口工 使上述連接構件位於該行進方向的右側。 ?03 6-9981~Pr;Chentf 106 1359055 1 3.如申請專利範圍第9項所述之接合方法 述第-表面本接合工程及上述第二表面本接合工其中在= 的塑性化區域中,從一邊的側面連通 程所形 、音处— ' 於另一邊的側面的隧 、狀二洞缺陷僅形成於上述連接構件, ^ 在上述旋轉工旦右 旋轉的情況下,設定上述側面本接合工程的開始位置:、使 上述連接構件位於該行進方向的右側;在上述旋轉工且左 旋轉.的情況下’設定上述側面本接合工程的開始位置:、使 上述連接構件位於該行進方向的左側。a second joining process of the frictional agitation of the end face of the first metal member and the side surface of the first side from the frictional agitation of the joined metal member; a surface and a surface of the second metal member are performed on the first metal member and the a second metal: and a second protruding portion of the second metal member and the end surface of the connecting member that is frictionally stirred by the end surface of the first metal member, from the above-mentioned work; The other side of the two metal members, the "bumping portion of the cow, from the joining process. The fourth side of the side of the side is rubbed and carried away. 5. The joining method has a grooved first metal member and the first metal member is included in the Inserting ^036-9981-PF; Chentf 102 • The end face of the metal member is protruded to form a hollow ', I - the side of the side of the metal member and the connecting member in the τ - p metal member is cut m to make the pants The tool inserts the connecting member into the upper jaw during the engagement movement to engage the friction stir joining. The insertion process; the first groove of the first metal member The fourth part of the above-mentioned first: metal member and the upper second metal member and the connecting member.坌Λ ^ Μ 弟 一 一 一 金属 金属 金属 金属 金属 金属 金属 金属 金属 金属 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一The end surface of the first metal member is protruded from the side surface of the second metal &gt; the fourth insertion process of inserting the connecting member into the groove of the first metal member; and the end surface of the first metal member and the first a second joining process in which the protruding portion of the side surface of the two metal members is frictionally stirred from the surface and the inside of the joined metal member; and the first metal member and the connecting member # protruding portion, from the above- The first joining process of the frictional mixing of the side of the metal member. σ 6: The joining method as described in claim 4 or 5 The plasticized region formed by the first bonding process is overlapped with the plasticized region formed by the second bonding process, and the plasticized region formed by the second bonding process and the third bonding work are formed. Plasticized ortw—QQfii _PT?.rhftntf 103 Ϊ359055 The area is repeated, the third part of the above-mentioned artificial rehearsal is in the plasticized area formed and the plasticization of the above-mentioned joint project of I. The area is repeated. 7 - a bonding method, a hot metal, a joined metal member, including a first-gold-member having a groove on the surface of the crucible; a metal member, a third metal member, and Inserting the member of the groove and the metal structure and inserting the upper metal member into the two sides of the connecting member while inserting the second metal member into the member to form a view from a plane : Pieces, the above-mentioned brother two gold joint metal ceremony plant P% gas rotation tool in the quilt. Moving the metal member to include: a joining method of joining the hand-taxing members, the fifth insertion project of the two sides of the first metal member and the third metal member insertion member; ^ 苒仟 a joint portion of the connecting member and the second metal member rubbing a side surface of one side of the member and the member, and a fifth joining process of the mixing; a connecting process; inserting the metal member into the connecting member a sixth inserting work, a protruding portion of the end surface of the first metal member and a side surface of the second gold side, an upper mouth, a mouth of the cow, the second metal member, the distal armor's protruding portion, and the third metal a joint portion of the end surface of the member and the side surface of the other side of the first metal element, and a sixth joint work of friction stir from the second member belonging to the second and second members; and the face of the face is 4 The end surface of the metal member and the side portion of the side portion are from the surface of the above-mentioned broken joint metal member of the mα ι 弟 孟 孟 孟 孟 孟 P P - PTr: Chent f 104 1359055 a friction stirrer, a seventh portion of the surface of the third metal member and the side surface of the other side of the metal member are frictionally mixed from the surface and the inside of the joined metal member Joint work. The bonding method according to claim 7, wherein the plasticized region formed by the fifth bonding process is overlapped with the plasticized region formed by the sixth bonding process, and the above-mentioned The plasticized region formed by the jointing process is overlapped with the plasticized region formed by the seventh present invention. 9. A joining method for rubbing a rotating tool with a protruding portion between two gold chip members and a protruding portion provided between the metal member and the metal member; The bonding method includes: two metal members having a thinner portion than the body portion at an end portion of the body portion, such that the segment portion is formed by the body portion and the concave portion is formed between the body portions a joint project of the first and second sides of the above-mentioned segments, wherein the joint member is inserted into the recess, and the connecting member is protruded from the two The connecting member of the main body portion is configured to be configured; the first surface of the metal member of the metal member and the protruding portion of the connecting member are joined to each other by a frictional agitation of the first surface; The body portion of the metal member is connected to the above. a second surface bonding work in which the surface of the crucible is frictionally agitated, and a junction of the above-mentioned metal member and the above-mentioned connecting member, and the above-mentioned metal member and the above-mentioned connecting member on the other side a side joint welding process in which the protruding portion is frictionally agitated from the side surface, and the plasticized region formed by the first-stage joint joining process and the side joining work is repeated to make the first surface bonding work and the first surface The plasticized regions formed by the above-described side joining process are repeated, and the plasticized regions formed by the second surface bonding work and the side joining work are repeated. 1 . The joining method according to claim 9 , further comprising: a first-stage joining work for rubbing hair from the kneading surface and the other side of the inner side of the protruding portion of the segment; The towel overlaps the plasticized region formed in the first-stage joint joining process and the second-stage joint joining process. 11. The joining method according to claim 9, wherein in the side joining process, the friction stir is performed across the entire length of the protruding portions of the segments. • r - · 12. In the joining method described in claim 9 of the patent scope, i is formed in the above-mentioned first-surface bonding work and the second surface bonding work; The side surface is connected to the side of the other side of the hollow material (four), formed in the "phase phase metal member" of the metal member, in this case, in the above-mentioned side joint project in the case of the upper rotation tool right rotation 'Set the starting position of the above-mentioned side joint project, only the dip, φ &amp; i ^ ^ σ mu, and the connecting member is rotated in the direction of the rotation of the tool in the direction of the rotation of the tool, the starting position of the setting process, so that the bamboo And the interface device is located on the right side of the traveling direction. ?03 6-9981~Pr; Chentf 106 1359055 1 3. The joining method described in claim 9 of the invention, wherein the surface bonding work and the second surface bonding work are in the plasticized region of = From the side of the one side, the shape of the connecting path, the sound--the tunnel-shaped two-hole defect on the other side is formed only on the connecting member, ^ in the case of the right rotation of the rotating machine, the above-mentioned side joining project is set. The starting position is such that the connecting member is located on the right side of the traveling direction; and when the rotating device is rotated to the left, the starting position of the side joining work is set: the connecting member is located on the left side in the traveling direction. ?.036-9981-PF;Chentf 107?.036-9981-PF; Chentf 107
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