TW200902203A - Joining method - Google Patents
Joining method Download PDFInfo
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- TW200902203A TW200902203A TW097121866A TW97121866A TW200902203A TW 200902203 A TW200902203 A TW 200902203A TW 097121866 A TW097121866 A TW 097121866A TW 97121866 A TW97121866 A TW 97121866A TW 200902203 A TW200902203 A TW 200902203A
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- metal member
- joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/123—Controlling or monitoring the welding process
- B23K20/124—Controlling or monitoring the welding process at the beginning or at the end of a weld
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
200902203 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一 方法。 種利用摩擦攪拌的金屬 構件的接合 【先前技術】 金屬構件彼此接合的方法已知的有摩擦㈣接合⑽ nctlon Stlr Welding)。摩擦㈣接合係使工旦 旋轉並沿著金屬構件彼此的突合部移動,藉由旋轉工“ 金屬構件的摩擦熱而使突合部的金屬做塑性流動,藉此徒 金屬構件彼此做固相接合。而且 ㈢ η , 疋将工具為一般的在呈 .圓柱狀的肩部的下端面突設攪拌銷(探針)。 於此,S 29 ®及第30 0為表示對一對金屬構件 摩擦授拌接合的習知的接合方法的立體圖。如帛Μ I 不,在應接合的金屬構件101的厚度比未圖示的旋轉工且 的攪拌銷的長度還大的情況下,在從金屬構件ι〇ι的表面 1 0 2側進行摩擦攪拌後,從裡面1 〇 3側進行摩擦攪拌。 即,習知的接合方法中,沿著金屬構件1〇1的突合部 1—〇4(二點虛線)從表面1〇2及裡面1〇3的兩側進行攪二摩 擦,由攪拌摩擦所形成的塑性化區域1 05、1 〇6的厚度方向 的中央部份接觸而接合。藉此,在突合部⑽巾,可無間 隙地接合。此種接合方法在下述的文獻丨中有揭露。 文獻1特開2005-1 31 666號公報(參照第7圖) 2036-9751-PF;chentf 5 200902203 【發明内容】 [發明所欲解決的問題] '、、、而如第30圖所不,在需接合的金屬構件111的厚 度大的情況下,即使從表面1〇2以及裡面i ’厚 拌,突合部1 04 (二點产線)Μ & 1 订摩擦攪 .·,虛線)的巾央部可能會產未接合 即’相對於未圖示的旋轉工具的攪拌銷的長度,金 ⑴的厚度相當大的情況下,即使從金屬構件m的表面 m及…。3進行授拌摩擦,也無法接觸塑性化區域 1〇5、106的厚度方向的中央部分,因此在突合部104的中 央部會產生間隙119。如此,當從-邊的側面1Q7至另— 邊:遍m連續產生間隙119時,會有側面m及側面 1 08的水密性及氣密性降低的問題。 於此,對應於金屬構件⑴的厚度而使旋轉工!且的 授拌銷的長度變大,藉由從表面1〇2及裡自⑽進行摩擦 攪拌,可以無間隙地接合金屬構件lu彼此之間。但是, 旋轉工具由於將授拌銷埋沒於金屬構件iu内而邊高速旋 轉邊移動,當授拌鎖的長度變大時,作用於摩擦攪拌裝置 的驅動裝置及攪拌銷的負荷變大,會導致裝置的短壽命化 的問題。 又如第29圖及第30圖所示,在塑性化區域1〇5、 106中’可能從-邊的侧面1〇7至另一邊的側面⑽產生 連續的空洞缺m 1G9。上述的空洞缺陷m為在金屬構件 101、111的側面107及側面1〇8之間造成水密性及氣密性 降低的問題。 2036-9751-PF;Chentf 6 200902203 從此觀點而言,本發明提供一種接合方法,從金屬構 件的表面側及裡面側進行摩擦攪拌之同時,可提高金屬構 件的兩側面之間的氣密性及水密性。 [解決問題的手段] —為了解決此問題,本發明的接合方法為第一金屬構件 與第二金屬構件突合而相對於被接合金屬構件使旋轉工呈 移動而進行摩擦擾拌,包括:第一本接合工程,相對於上 =-金屬構件與上述第二金屬構件的突合部,從上述被 σ金屬構件的表面側進行摩擦搜拌;第二本接合工程, 1目對於上述突合部而從上述被接合金屬構件的裡面侧進行 2㈣;侧面本接合工程,相對於上述突合部而從^ :屬構件的側面側進行摩擦授拌1中在上述第— 本接合工程以及第-士 一 接5工程所形成的塑性化區域盥在 上述側面本接合工铲路π α I π L_切/、在 ^所形成的的塑性化區域為重複。 根據上述接合方法, ^ . . R 相對於大合部從被接合金屬構件 接合金屬齡H *攪拌後,使相對於突合部從被 在二屬構件的側面側進行摩擦捷拌的塑性化區域重複, 在侧面之間不會產生連續 間的氣密性及水密性。、^,可提升兩側面之 又,上述側面本接合工 M ^ ,, . f取好包括從上述被接合金屬 構件的一邊的側面側進行摩霞屬 從上述被接合金屬構件一真#二本接合工紅以及 第四本接合工程。 故的側面側進行摩擦攪拌的 根據上述的接合方 '’田於相對於突合部從被接合金 2036-9751-PF;Chentf 200902203 屬構件的兩側面側雄杆磨換_與 J進仃厚掭攪拌,®此可更確實地提高氣 岔性及水密性。 A 上述第—至第四本接合工程中,上述旋轉工具的 方疋轉方向為同方向的情況下, 述弟一本接5工程中的摩 尤于、擾拌的開始位置係今定在 為上述第一本接合工程中的摩擦 搜拌的結束位晋· μ ;+. & ^ ^ , 处第二本接合工程中的開始位置係設 =上边第—本接合工程中的摩擦授拌的開始位置侧及上 ^第二本,合工程中的摩擦攪拌的開始位置側的其中之 ,上述第四本接合工程中的開始位置係設定為上述第一 本接合工程中的摩擦授拌的開始位置側及上述第二本接八 工程中的摩擦授拌的開始位置側的其巾之另—。 〇 、於此,在進行摩擦揽拌之際所產生的可能性的空洞缺 • 在旋轉工且右$ μ ± ' /、右疑轉㈣成於行進方向的左側,在左旋轉 人/於行進方向的右側,藉由將第三接合工程及第四接 程的開始位置設定於上述的位置’即使假設性地在側 面間產生連續的空洞,ϋ每仏、^ 了確只地分斷該空洞缺陷。藉此, π提升兩側面皆得氣密性及 么丨王又,由於旋轉工具的 凝轉方向設定成同方向,在 仕運仃各本接合工程之際,不必 逐-變更旋轉工具的旋轉方向,可提高作業性。 在上述弟本接合工程中’使上述旋轉工具右旋 轉之㈣,設定摩擦授拌的開始位置及結束位置,使上述 、二:金屬構件位於上述旋轉工具的行進方向的右側;在上 ϋ弟二本接合工程中 & " 使上述鉍轉工具左旋轉之同時,設 疋摩擦攪拌的開始位置及結束 1定上述第一金屬構件 2〇36-9751-pF;chentf 8 200902203 位於上述旋轉工具的行 和n 進方向的左側;上述第三本接合工 辛王及弟四本接合工程中, 右上述方疋轉工具右旋轉,钟 擦攪拌的開始位置及蛀I 叹疋摩 上^趙 、’°束位置’使上述第一金屬構件位於 韓工具的行進方向的左侧;若上述旋轉工且左旋 轉,設定摩擦授拌的開始位置及結束位置第疋 屬構件位於上述旋轉工具的行進方向的右側 弟一金 在上述第一本接合工程令,使上 同時,設定摩擦授拌的開始位置 =广轉之 金屬構件位於上述旋轉…4 述第一 二太以_ 丁進方向的右側;在上述第 擦擾拌的開始位置及”丄广轉之同時,設定摩 上m °束位置,使上述第-金屬構件位於 上述凝轉工具的行進方向的 第四本接合工㈣,若上述^ U二本接合工程及 k疋轉工具右旋轉,今定磨択^ 拌的開始位置及社& 疋锝叹疋摩擦授 …且 使上述第-金屬構件位於上述 —的订進方向的右側;若上述旋轉工具左旋轉,設 定摩擦攪拌的開始位置及社 ° 位於上、… 、,束位置’使上述第-金屬構件 位於上述%轉工具的行進方向的左側。 根據上述接合方法,在第一本接人 工程所形成的塑性化區域 ’帛-本接a 洞缺陷,可確實地斷門,* 貝1面間產生連續的空 確貫地斷開該空洞缺陷。藉此, 間的軋密性及水密性。 又,在進仃上述第—本接合工程、上 程以及上述側面工程至少 " β工 部假接合的假接合工程。則,進行對上述突合 2036-9751-pf;Chentf 9 200902203 在進订帛75至第四本接合工程之際,由於 被厂堅入第-金屬構件及第二金屬構件的突屬 =第二金屬構件拉離的力作用,突合部會產生j 根據上述的接合方法’在第-至第四接合工程之前,對 ,合部進行假接合,而可適當地進行第-至第四本接合Γ 程。 σ 又,最好更包括一預備工程, f _ t:f ^ ψ ^ … 上述犬S邓的兩側配 ' 上述突出材與上述被接合金屬構件的突a 部預備性地進行摩擦攪拌。 7大口 根據上述的接人τ m #由使用突崎,可迅速地進 仃假接&工程及本接合工 合。 立作修飾而得到面美觀的接 又’最好在上述播鐘f目AA上 AA 疋轉具的插入預定位置上形成預定 的下穴。根據上述的接合方法 預疋 減低將碇轉工具壓入插入 、疋位置之際所產生的插入阻抗 m J町田於釭轉工且被 導引至下穴’可精確而迅速地進行摩擦授拌。 、 又,在上述側面本接合工程所形成的塑性 長距離比上述突合部的厚度 $的延 土 ^ 度尺寸逷大。根據上述的接合方 Γ 確保形成於被接合金屬構件的側面的塑性偶 用延長距離比被接合金屬構件的厚度尺寸還長,可使作 用於接合部份的應力分散。#& 強度。 知回接合部份的接合 又,上述側面本接合工程中,橫 金屬構件的側面的上述突合邻&、上述破接合 〇 °卩的全長而進行摩擦攪拌,在 2〇36-9751-PF;Chentf 200902203 上述側面本接合工程所形成的塑性化區域與上述第一本接 合工程及上述第二本接合工程中所形成的塑性化區域重 複。根據上述的接合方法,可更提高被接合金屬構件的^ 密性及水密性^ 、乳 又,出現於上述被接合金屬構件的側面的上述突合部 的平面線形最好為直線或直線的組合。根據上述的接= 法’關於突合部的平面線形,雖然也可包含曲線,但若為 直線或直線的組合’突合面的成形容易,可省略加工的程 序。 又,本發明在出現於上述被接合金屬構件的側面的 述突合部的平面線形中’設有!以上的折曲點,而且在該 折曲點上’直線彼此相交的角度為9。度。根據上述的接: :二在摩擦授拌的接合時,沿著突合部的平面線形㈣ / 具由於在折曲點即停止,在折曲點比其他部分進 :更長㈣的摩擦㈣。目此,在折相藉由進行長 的摩_拌’由於可實施加工而 接合缺陷不會沿著接合部產生,提古在::心連續的 水密性。 心“在接合部的氣密性及 [發明的效果] 根據本發明的接合方法,從金 側對金屬摄杜h 一 再件的表面側及裡面 >屬構件彼此的突合部進行摩擦攪掉之同時 孟屬構件的兩側面間的氣密性及水密性。 【實施方式】 2〇36-9751~PF;Chentf 200902203 [第一實施形態] 本發明的接合方法,如楚 _ 如第1圖所示,使第一金 la舆第二金屬構件lb ”屬構件 十ib大合的被接合金屬構件丨的 邊作摩擦攪拌而接合之 周4 刀別《又疋本接合用旋轉200902203 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a method. Bonding of metal members using friction stir [Prior Art] A method of joining metal members to each other is known as friction (4) nctlon Stlr Welding. The frictional (four) joint system rotates the work and moves along the joint portions of the metal members, and the metal of the joint portion is plastically flowed by the frictional heat of the metal member, whereby the metal members are solid-phase joined to each other. Moreover, (3) η, 疋 the tool is a general stirring pin (probe) protruding from the lower end surface of the cylindrical shoulder. Here, S 29 ® and 30 0 represent the friction mixing of a pair of metal members. A perspective view of a conventional joining method of joining. If 厚度 I does not, in the case where the thickness of the metal member 101 to be joined is larger than the length of the stirring pin (not shown), the metal member is removed from the metal member. After friction stir on the surface 1 0 2 of the ι, the friction stir is performed from the inner side 1 〇 3 side. That is, in the conventional joining method, the protruding portion 1 - 〇 4 (two dotted lines) along the metal member 1 〇 1 The friction is rubbed from both sides of the surface 1〇2 and the inner side 1〇3, and the central portion in the thickness direction of the plasticized regions 051 and 1〇6 formed by friction stir is contacted and joined. Thereby, at the protruding portion (10) towel, which can be joined without a gap. It is disclosed in the following documents. Document 1 JP-A-2005-1 31 666 (refer to Fig. 7) 2036-9751-PF; chentf 5 200902203 [Summary of the Invention] [Problems to be solved by the invention] ', As shown in Fig. 30, in the case where the thickness of the metal member 111 to be joined is large, even if it is thickly mixed from the surface 1〇2 and the inside i', the protruding portion 104 (two-point production line) Μ & 1 The center of the towel may be unjoined, that is, the length of the stirring pin relative to the rotating tool (not shown), and the thickness of the gold (1) is relatively large, even from the surface of the metal member m. m and . . . 3 do not contact the center portion in the thickness direction of the plasticized regions 1〇5 and 106, so a gap 119 is formed in the central portion of the protruding portion 104. Thus, when the side of the side is 1Q7 To the other side: When the gap 119 is continuously generated in the m, there is a problem that the watertightness and the airtightness of the side surface m and the side surface 108 are lowered. Here, the rotation is performed in accordance with the thickness of the metal member (1). The length of the mixing pin becomes larger, and the friction is stirred by the surface 1〇2 and the inner (10) The metal member lu can be joined to each other without a gap. However, the rotary tool moves while rotating at a high speed by burying the mixing pin in the metal member iu, and acts on the friction stirrer when the length of the mixing lock becomes large. The load of the driving device and the stirring pin becomes large, which may cause a problem of shortening the life of the device. As shown in Figs. 29 and 30, in the plasticized region 1〇5, 106, the side may be from the side of the side. The side surface (10) on the other side produces a continuous void defect m 1G9. The above-described void defect m is a problem in which watertightness and airtightness are lowered between the side surface 107 and the side surface 1〇8 of the metal members 101 and 111. 2036-9751-PF; Chentf 6 200902203 From this point of view, the present invention provides a joining method for improving the airtightness between both side faces of a metal member while performing friction stirring from the front side and the back side of the metal member. Water tightness. [Means for Solving the Problem] - In order to solve the problem, the joining method of the present invention is such that the first metal member and the second metal member are protruded and the rotating member is moved relative to the joined metal member to perform frictional scrambling, including: In the jointing process, friction is searched from the surface side of the sigma metal member with respect to the protruding portion of the upper metal member and the second metal member; and the second bonding process is performed on the protruding portion from the above The inner side of the joined metal member is subjected to 2 (four); the side joining work is performed on the side surface side of the member member with respect to the protruding portion, and the first joint work and the first one are connected to the fifth work. The formed plasticized region 盥 is repeated on the side surface of the joint shovel π α I π L_cut/, and the plasticized region formed by the surface. According to the above-described joining method, R. . . R is agitated with respect to the joint portion from the joint metal member to the metal age H*, and is then repeated with respect to the protruding portion from the plasticized region which is rubbed and trimmed on the side surface side of the second member. , there will be no continuous airtightness and water tightness between the sides. And ^, the two sides can be raised, and the side joints M ^ , , . f are taken from the side of the side of the joined metal member to be carried out from the side of the joined metal member. Joint work red and the fourth joint work. Therefore, the frictional agitation of the side surface side is based on the above-described joint side of the field from the jointed gold 2036-9751-PF with respect to the protruding portion; the two sides of the member of the Chent 200902203 member are worn and replaced with a thicker J Stirring, this will improve gas and water tightness more reliably. A In the above-mentioned first to fourth joint projects, when the rotation direction of the rotary tool is the same direction, the starting position of the friction and the disturbance in the first project of the second project is determined to be The end position of the friction stir in the first joint project mentioned above is Jin·μ;+. & ^ ^ , where the starting position of the second joining project is set = upper side - the friction mixing in the joint project The start position side and the second position, and the start position on the friction stir start position in the joint project, the start position in the fourth joint work is set as the start of the friction stir mix in the first joint work. The position side and the towel on the side of the starting position of the second mixing process are the other ones. 〇 于此 于此 于此 于此 于此 于此 于此 于此 于此 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在On the right side of the direction, by setting the start position of the third joint project and the fourth joint to the above-described position 'even if a hypothetical hypothesis is created between the sides, the hole is surely broken. defect. Therefore, the π lifting both sides are airtight and the 丨 丨 王,, because the turning direction of the rotating tool is set to the same direction, it is not necessary to change the rotating direction of the rotating tool one by one during the joint project Can improve workability. In the above-described joint joining project, 'the fourth rotation of the rotary tool is set to the right, and the start position and the end position of the friction stir setting are set so that the metal member is located on the right side in the traveling direction of the rotary tool; In the joining process, &" is to rotate the left side of the turning tool, set the start position and end of the friction stir to the first metal member 2〇36-9751-pF; and the chentf 8 200902203 is located in the above rotating tool The left side of the line and the n direction; in the above-mentioned third joint work of the singer and the younger brother, the right side of the above-mentioned twirling tool rotates to the right, the starting position of the squeaking of the clock and the 蛀I sigh on the ^ Zhao, '° bundle Position 'the first metal member is located on the left side of the traveling direction of the Korean tool; if the rotation is left and the left is rotated, the start position and the end position of the friction stir setting are set to the right side of the traveling direction of the rotary tool A gold in the above-mentioned first joint engineering order, at the same time, set the starting position of the friction stir mixing = the wide rotating metal member is located in the above rotation... 4 first The second is in the direction of the right side of the _ ding direction; at the same time as the starting position of the above-mentioned smear-mixing mixture and the 丄 丄 ,, the m ° beam position is set so that the first metal member is located in the traveling direction of the condensing tool The fourth jointer (4), if the above-mentioned two-joint joint project and the k-turn tool rotate right, the starting position of the grinding and mixing, and the sighing and friction of the first metal member The right side of the advancement direction of the above-mentioned; if the rotary tool is rotated to the left, the start position of the friction stir is set, and the center position is ..., the beam position 'the first metal member is located in the traveling direction of the %-turn tool According to the above-mentioned joining method, in the plasticized region formed by the first joining project, the defect of the hole can be surely broken, and the space between the shells 1 and the surface is continuously broken. a void defect, whereby the compactness and watertightness between the first and second joints, and the above-mentioned side works are at least the false joint work of the "synthesis joint". Sudden 2036-9751-pf;Chentf 9 200902203 At the time of the binding of the 75th to the fourth joint work, the force of the second metal member pulled away by the submerged metal member and the second metal member The jig will produce j. According to the above-described joining method, before the first to fourth joining processes, the joint is falsely joined, and the first to fourth joining processes can be appropriately performed. Furthermore, it includes a preparatory work, f _ t:f ^ ψ ^ ... The two sides of the above-mentioned dog S Deng are equipped with the above-mentioned protruding material and the a portion of the joined metal member to be frictionally stirred. 7 large mouth according to the above connection The person τ m # can use the Tsukisaki to quickly enter the fake joint & engineering and the joint work. It is preferable to form a predetermined lower hole on the insertion predetermined position of the AA 疋 turner on the above-mentioned broadcast clock. According to the above-described joining method, the insertion resistance generated when the twisting tool is pressed into the insertion and the boring position is reduced, and the M Machida Yuki is transferred to the lower hole, and the friction mixing can be performed accurately and quickly. Further, the plastic long distance formed by the side joining process is larger than the thickness of the thickness of the protruding portion. According to the above-described joining method, it is ensured that the plastic coupling extension distance formed on the side surface of the joined metal member is longer than the thickness dimension of the joined metal member, and the stress applied to the joint portion can be dispersed. #& Strength. The joint of the joint portion is further joined to the side surface of the cross member, and the frictional agitation of the side of the cross member of the cross member is performed at 2〇36-9751-PF; Chentf 200902203 The plasticized region formed by the above-described side joining process overlaps with the plasticized region formed in the first joint joining process and the second joining process. According to the above-described joining method, it is possible to further improve the adhesion and watertightness of the joined metal member, and the milk. The planar shape of the protruding portion appearing on the side surface of the joined metal member is preferably a combination of a straight line or a straight line. According to the above-described connection method, the planar shape of the protruding portion may include a curved line. However, if it is a combination of a straight line or a straight line, the forming of the protruding surface is easy, and the processing procedure can be omitted. Further, the present invention is provided in the plane line shape of the protruding portion appearing on the side surface of the joined metal member. The above bending points, and the angle at which the straight lines intersect each other at the bending point is 9. degree. According to the above-mentioned connection: : When the friction stirs the joint, the line along the plane of the protrusion (4) / has a friction at the point of bending, which is longer than the other parts: longer (four) friction (four). Therefore, in the case where the folding is performed by the long-term friction, the joint defects are not generated along the joint portion, and the water-tightness of the core is continuous. "Airtightness at the joint portion" and [Effect of the invention] According to the joining method of the present invention, the surface of the metal member and the inner portion of the metal member are rubbed off from the gold side. At the same time, the airtightness and watertightness between the two sides of the Meng member are obtained. [Embodiment] 2〇36-9751~PF; Chentf 200902203 [First embodiment] The joining method of the present invention is as shown in Fig. 1 It is shown that the first gold la 舆 second metal member lb ” is a member of the joined metal member 大 that is joined by the member 作 ib, and is joined by friction stir.
的旋轉方向及行進方向。 得具G 首先,對本實施形態的接合方法的被接合金屬構 作詳細說明之同時,對於在接合該被接合金屬構件 所使用的第一突出材盥第-办山w 竹一笫—大出材作詳細的說明。 被接合金屬構件1,如第2圄所_ 弟2圖所不,在本實施形離中, 由斷面呈矩形的第-金屬構件la及第二金屬構件J 成,藉由個別的端面突合而形成突合部;1。第一金屬構件 la及第 >一金屬構件lb’在太與大厂及/办隹士 在本貝靶形態中,為相同組成的金 屬材料,例如叙、叙合金、銅、銅合金、欽、鈦合金、鎂 鎮合金等可摩擦授拌的金屬材料所構成。雖然第一金屬構 件la及第二金屬構件lb的形狀、尺寸並無特別限制,最 好是至少突合部J1中的厚度尺寸為相同。 而且,如第1圖所示,被接合金屬構件i的表面為表 面A、裡面為裡面B、一邊的側面為第一侧面。、另一邊的 側面為第二側面D。又,在本實施形態中的上下左右前後 係按照第1圖的箭號。 如第2(a)圖及第2(b)圖所示,第一突出材2及第二突 出材3係配置成夾持被接合金屬構件工的突合部只,分別 添設於被接合金屬才冓# 1 ’ #覆蓋隱藏呈現於第一側面c 及第二側面D的第一金屬構件u與第二金屬構件^的接 2036-9751-PF;Chentf 12 200902203 縫(邊界線)。雖然第-突出材2及第:突 無限制,在本實施形態中,用盥誠#^ d的材質並 用與被接合金屬構件 成的金屬材料形成。又’雖然第—突出材相同紐 3的形狀、尺寸並無特別限制,在本實 =出材 尺寸與突合部中的被接合金屬構件1的厚度中尺=厚度 接著,參照第4圖,針對用於旋相同。 F(以下稱「假接合用旋轉工具U以及用於本::轉工具 旋轉工具G(以下稱「本接合用旋轉工具G:二::程的 第似圖所示的假接合用旋轉工具乍:::。 比被接合金屬構件i還硬質的金屬材=由=具鋼等 的肩部F1以及突μ於,戶细 構成而壬圓枝狀 乂及大叹於該肩部F1的下端面Fu 針)F2。假接合用旋轉工呈 、見拌銷(探 接-金屬… 形狀雖然可對應於被 接口金屬構件丨的材質 〜 饭 -本接合工予度而叹疋’但至少比後述的第 接口耘所使用的本接合用旋轉工且# 圖)還小型。如此,由於可以使用^ 〃 G(m价) 假接人,m 使用比本接合還小的負荷進行 f接。了減低假接合時摩_拌1置所“ 由於假接合用旋轉工具F的移動速产(輸 、 且 用旋轉估具G的移動速度還高速,;::、)比本接合 作業時間及成本。 、了減低假接合所需要的 朝巧ΓΙΓ的下端面⑴為㈣塑性流動化的金屬而防止 朝周圍也放的部位,在本實施形態 並盔轱別UP⑹6 /战凹面狀。雖然 比:接人^ ^F1的外Μ的大小,在本實施形態中, t匕本接合用旋轉 ,、G的肩邛G1的外徑Υι還小。 擾掉鎖Π係從肩部FM下端面F11的中央垂下,在 2036-9751-PF;chentf ^ 200902203 本實施形態中,形成前端細的圓錐台。又,在攪拌銷F2的 周面,形成設置成螺旋狀的攪拌翼。雖然攪拌銷F2的外徑 大小並無特別限制,在本實施形態中,最大外徑(上端直 徑)χζ比本接合用旋轉工具G的攪拌銷G2的最大外徑(上端 直位)Y2还小,而且最小外徑(下端直徑比攪拌銷以的 最小綱下端直徑)Y3還小。授拌㈣的長纟g好比本 接合用旋轉工具G的攪拌銷G2的長度l](參照第4⑻圖」 還小。 如第㈣圖所示,本接合用旋轉工具g具有由工呈鋼 等比被接合金屬構件i還硬質的金屬材料形成而呈圓柱狀 的肩部G1以及突設於該肩部Gi 針)G2。 1的下端面G11的攪拌銷(探 .肩部G1的下端面⑴與假接合用旋轉工具相同形成凹 面狀。攪拌銷G2從肩部G1的下 本實施形態中,形成前端細的圓下::1。1^垂下,在 的周面’形成設置成螺旋狀的授拌翼。,在檀拌鎖G2 以下,詳細說明本實施形態的接合方法 的接合方法包含(1)第一準備工 貝施形悲 弟-本接合工程、⑷第二準備工 備知⑶ (6)第二本接合工程、( )弟一預備工程、 ' (Q') ^ - zs Ά ^ 牙王、(8)第三準備工 ⑻弟二預備工程、(1。)第三本接 羊備工 備工程、(12)第四預備工 σ %、⑴)第四準 突出材切除工程。 弟四本接合工程、(14) 程及(3 )第一本 而且,如第1圖所示,(2) 2〇36-975l-pp;Ghentf 200902203 接合工程是從表面A側實施的工程,( 第二本接合工 、 弟—預備工程及(6) %疋彳之裡面β側實施的工 程及(10)第二太姑人 王,(9)第三預備工 弟一本接合工程是從第—側 (12)第四箱租 C側貫施的工程, ⑽弟四預傷工程及(13)第四本接合工Direction of rotation and direction of travel. G first, the joint metal structure of the joining method of the present embodiment will be described in detail, and the first projecting material used in joining the joined metal members will be described. Give a detailed explanation. In the present embodiment, the joined metal member 1 is formed by a first metal member 1a and a second metal member J having a rectangular cross section, and is protruded by individual end faces. And forming a protruding portion; The first metal member la and the first metal member lb' are in the same composition as the metal materials of the Taiyuan and/or the gentleman in the form of the target, such as Syrian, Syrian alloy, copper, copper alloy, and Qin. It is composed of a metal material such as a titanium alloy or a magnesium alloy which can be frictionally mixed. Although the shape and size of the first metal member 1a and the second metal member 1b are not particularly limited, it is preferable that at least the thickness dimension in the protruding portion J1 is the same. Further, as shown in Fig. 1, the surface of the joined metal member i is the surface A, the inside is the inner side B, and the side surface on one side is the first side surface. The other side is the second side D. Further, in the vertical and horizontal directions in the present embodiment, the arrows in Fig. 1 are attached. As shown in the second (a) and second (b) drawings, the first projecting member 2 and the second projecting member 3 are disposed so as to sandwich the joint portion of the joined metal member, and are respectively attached to the joined metal.冓 冓 # 1 ' # Covering hides the first metal member u and the second metal member ^ which are present on the first side c and the second side D, 2036-9751-PF; Chentf 12 200902203 seam (boundary line). The first projecting member 2 and the first projecting member are not limited. In the present embodiment, the material of the 盥 # #^ d is formed of a metal material made of a metal member to be joined. Further, although the shape and size of the first protrusion 3 are not particularly limited, the thickness of the member to be joined 1 in the thickness of the material and the size of the joint metal member 1 in the protruding portion is as follows: Used to rotate the same. F (hereinafter referred to as "the splicing tool for the splicing joint U" and the splicing tool for the splicing tool G (hereinafter referred to as "the splicing tool for the splicing of the splicing tool G: 2:: :::. A metal material that is harder than the joined metal member i = a shoulder portion F1 of a steel or the like, and a convex portion, which is formed by a thinner shape, and is rounded and sighed at the lower end surface of the shoulder portion F1. Fu needle) F2. False joint rotation, see the mixing pin (probe-metal... The shape can correspond to the material of the interface metal member 〜 饭 饭 饭 饭 饭 饭 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 疋 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但The joint rotation used in the first port is also small. Therefore, since it is possible to use the ^ 〃 G (m price) dummy, m uses a load smaller than the joint to f-connect. In the case of the joint, the movement of the rotary tool F is fast (the speed of the rotation of the rotation estimator G is also high speed, and the speed of the rotation is estimated to be higher than that of the rotation estimator G). The lower end face (1) required to reduce the false joint is (4) plastically fluidized metal to prevent In the present embodiment, the size of the outer casing of the ^^F1 is the same as the size of the outer casing of the ^^F1. In this embodiment, the rotation of the t-book is used, and G is used. The outer diameter of the shoulder sill G1 is small. The smashing lock sag is suspended from the center of the lower end face F11 of the shoulder FM, in 2036-9751-PF; chentf ^ 200902203 In this embodiment, a tapered truncated cone is formed. The agitating blade provided in a spiral shape is formed on the circumferential surface of the agitating pin F2. The outer diameter of the agitating pin F2 is not particularly limited, and in the present embodiment, the maximum outer diameter (upper end diameter) χζ is rotated by the engagement. The maximum outer diameter (upper end straight position) Y2 of the stirring pin G2 of the tool G is still small, and the minimum outer diameter (the lower end diameter is smaller than the minimum lower end diameter of the stirring pin) Y3. The length of the mixing (4) is better than the joint. The length l] of the stirring pin G2 of the rotary tool G (see Fig. 4(8)) is still small. As shown in the fourth drawing, the joining rotary tool g has a metal which is harder than the joined metal member i such as a steel. a shoulder portion G1 formed of a cylindrical shape and a needle protruding from the shoulder Gi The lower end surface (1) of the lower end surface G1 of G2 is formed into a concave shape in the same manner as the dummy joining rotary tool. The stirring pin G2 forms a thin round shape from the lower side of the shoulder portion G1. Lower::1.1^Hanging, forming a spiral-shaped feeding wing on the circumferential surface. The bonding method of the bonding method of the present embodiment will be described in detail below (1) First preparation. Gongbei Shizi sorrow--the joint project, (4) the second preparation for the work (3) (6) the second joint project, () brother one preparatory project, '(Q') ^ - zs Ά ^ 牙王, (8 ) The third preparatory worker (8), the second preparatory work, (1). The third is to prepare for the work of the sheep, (12) the fourth preparatory work σ %, (1)) the fourth quasi-protrusion material removal project. The four joint works, (14) and (3) the first and, as shown in Figure 1, (2) 2〇36-975l-pp; Ghentf 200902203 joint work is carried out from the surface A side, (The second joint work, the younger brother - the preparatory work and (6) the construction of the β side of the inside of the 疋彳 疋彳 and (10) the second Taigu Renwang, (9) the third preparatory workman, a joint project is from The first side (12) fourth box rents the C side of the project, (10) the fourth four pre-injury project and (13) the fourth joint worker
側實施的工鞀 y· 士一 疋從第一側面D 貝ώ日7工各。在本實施形態中, 本接人用斿絲 接0用%轉工具F及 丰接口用疑轉工具G的旋轉方 夂 此,假接人用浐„ 都疋向右旋轉。如 接口·轉工具F及本接合用旋轉工具“ 向統一,可節省作業程序。 方 (1)第一準備工程 程為2圖及第3圖說明第-準備工程m A率備抵接構件(第-突出材2及第二突出# 3)的工 牙王’抵接構件設置了第一及第_ 及弟—本接合工程中的摩擦攪掉 的開始位置及結束位置。第一 + 括栋笛一人显 直《旱備工耘在本實施形態中包 ,構件la及第二金屬構件lb突合(丨-丨)的突人 :程、將第—突出材2與第二突出材3配置於被接合金: ,、件:的突合部η的兩側(")的突出材配置工程、藉由 "、第a出材2與第二突出材3而假接合於被接合金屬 構件1(1 3)的熔接工程、將被接合金屬構件丄設置於未圖 示的摩擦搜拌裝置的台架上(1_4)的設置工程。 (1~1)突合工程 在穴合工程中,如第2圖及第3圖所示,使第二金屬 構件lb的端面llb密接於第—金屬構件的端面“。 又,第—金屬構件la的表面12a與第二金屬構件lb的表 面12b齊平,而且,第—金屬構件的裡面ι3&與第二金 2〇36-9751-pp.The work carried out on the side y· 士一 疋 from the first side D Bellow Day 7 work each. In the present embodiment, the connecting person uses the % rotation tool F and the rotation interface of the abundance interface using the twisting tool G, and the dummy uses the 浐 疋 疋 to rotate to the right. F and the joining rotary tool are “unified to save operating procedures. The first (1) first preparatory course is 2 and FIG. 3 illustrates the setting of the abutment member of the first-preparation project m A ratio abutting member (the first-projecting material 2 and the second protruding #3) The first and the _th and the younger - the starting position and the ending position of the friction stir in the joint project. The first + bracketed whistle and one person straight out "The dry preparation workmanship is included in this embodiment, the member la and the second metal member lb protrude (丨-丨) of the sudden person: Cheng, the first - protruding material 2 and the second The projecting material 3 is disposed on the both sides of the jointed portion η of the joined metal: and the projecting arrangement of the protruding material η, and the false joint of the first material 2 and the second protruding material 3 The welding process of the joined metal member 1 (1 3) and the installation of the joined metal member 丄 on the gantry (1_4) of the friction-mixing device (not shown). (1~1) Projection Project In the hole joint project, as shown in Figs. 2 and 3, the end surface 11b of the second metal member 1b is adhered to the end surface of the first metal member. Further, the first metal member la The surface 12a is flush with the surface 12b of the second metal member 1b, and the inside of the first metal member ι3 & and the second gold 2〇36-9751-pp.
Chentf 15 200902203 屬構件lb的裡面13b齊平。又,同樣地’第-金屬構件 la的第-側Φ 14a與第二金屬構件ib的第一側面⑽齊 平,第-金屬構件la的第二側與…與第二金屬構件比 的第二側面1 5 b齊平。 而且,表面A係由第—么屈, 金屬構件la的表面12a與第二 金屬構件1 b的表面1 2b所取士 、 /成,裡面β係由第一金屬構件 la的裡面13a與第二金μ雄供ιι_ 屬構件1 b的裡面13b所形成,第 一側面C係由第一金屬構件〗a @ 午1 a的第一側面14 a與第二金屬 構件1 b的第一側面1 4 b所取士 ** 斤形成,第二側面D係由第一金屬 構件la的第二側面15a與第 所形成。 金屬構件凡的弟二側面15b (1-2)突出材配置工程 在突出材配置工程中,如笛 _ 弟2(b)圖所示,在突合部η 的弟一側面C側配置第一突 出材2,使該抵接面21抵接於 弟一側面C。而且,將第-空 乐一大出材3配置於突合部ji 二側面D’使該抵接面3 ”1的弟 牴接於弟二側面D。此時,如第 3⑻圖所示,第-突出材2的表面22 J = 面32與被接合金屬構 〃一大出材3的表 9 、 的表面A齊平,同時第—突出絲 2的裡面23與第二突出抽q &、 罘犬出材 材3的裡面33與被接合金屬槿杜] 的裡面Β齊平。 饮《鱼屬構件1 C1 - 3)溶接工程 在熔接工程中,如笛 屬構件1與第-突出材2:: 2(b)圖所示,由被接合金 而使被接合金屬構件心开)的内側角部2a,被炫接 1與弟一突出材2作假接合。而且, 2036-9751-PF;Chentf 16 200902203 由被接合金屬構件1盥第_穿+ /、弟一大出材3所形成的内側 3a、3b被炫接而使被接合金屬構件i與第二突出持 接合。而且’可跨越内側角部2a、2b及3a、3b的全吾芦又 連續實施熔接,斷續地實施熔接亦可。 、而 (1-4)設置工程 在設置工程中,將假接合第_突出材2及第二 3後的被接合金屬構件"皮載置於未圖示的摩擦攪 的台架上,例如使用失具(elamp)而限制成不能移動徐 施形態的上述摩擦授拌裝置為從被接合金屬構件 ^ 進行摩擦授拌而設定的裝置。 而且’在第一準備工程中,在省略熔接工程的情況下 在未圖示的摩擦授拌裝置的台架上,可實施突合工程 出材配置工程。 〜犬 (2)第一預備工程 第一預備工程為在篦一太垃人τ < 隹第本接合工程之前所進行的先划 工程’在^實施形態中,包括:在表面Α侧使被接合金屬 構件1與弟二突出材3的突合部J3接合(2_”的第二 材接合工程、接合被接合金屬構的突合部;1的(= 假接合工程、使被接合金屬構件1與第-突出材2的突八 部f接合(")的第-突出材接合工程、將下穴形成於; 二本接合卫程的摩擦㈣的開始位置(2-4)的下穴形成工 ―在第-預備工程中,如第6圖所示,使一個假接 奴轉工具F移動而形成連續的移動執跡,對於突合部J3、 2036-9751-PF;Chentf 17 200902203 .J1、J2連續地進行摩擦攪拌。即,使插入摩擦攪拌之開始 位置Spi的假接合用旋轉工具F的攪拌銷F2(參照第4(a) 圖)在中途不脫離而移動至結束位置Ερι為止。而且,在本 實施形態中,雖然將摩擦攪拌的開始位置&設於第二突出 材3,將結束位置Ερι設於第一突出材2,但開始位置^ 與結束位置Epi的位置並無限定。 本貫施形態的第-預備工程中的摩擦授掉的程序係參 照帛5及第6圖作更詳細的說明。 / f先’如第5(a)圖所示,使假接合用旋轉工具f位於 叹,在第—突出材3的適當部位的開始位置^的正上方, 接著使作又接合用旋轉工具F邊右旋轉邊下降而將授掉鎖Η 壓於開始位置SP1上。护蛀人m 直&上假接合用旋轉工具F的旋 對應於攪拌銷F2的;?斗 π u 卜 、寸形狀、進行摩擦攪拌的被接合金 屬構件1等的材質及厚产裳& & 貝及&度4而作設定,但大多的情況下是 設疋於500〜2000(rpm)的範圍内。 當攪拌銷F2盥第-穸Ψ & π ^ 〇第一大出材3的表面32接觸時,由摩 擦熱使擾拌鎖j? 2 s η μ ^ _ μ 周圍的金屬塑性流動化,如第5⑻圖所 不’授拌銷F2被插入第二突出材3。 攪拌鎖F2全體谁入筮—办 —大出材3且肩部F1的下端面 F11的全面接觸於第二 一 ...^ 才3的表面32後,如第6圖所Chentf 15 200902203 The inside 13b of the member lb is flush. Further, similarly, the first side Φ 14a of the first metal member 1a is flush with the first side surface (10) of the second metal member ib, and the second side of the first metal member 1a is second with the second metal member The side 1 5 b is flush. Further, the surface A is made of the first surface, and the surface 12a of the metal member 1a and the surface 12b of the second metal member 1b are taken and/or formed, and the inner β is made of the inner surface 13a and the second of the first metal member 1a. The gold yuxiong is formed by the inner surface 13b of the member 1b, and the first side surface C is the first side surface 14a of the first metal member 〖a @午一 a and the first side surface 14 of the second metal member 1b. b is formed by the jin, and the second side D is formed by the second side 15a of the first metal member 1a and the first. The metal member's second side 15b (1-2) protruding material configuration project is in the protruding material configuration project, as shown in the flute _ brother 2 (b), the first protrusion is arranged on the side C side of the protrusion η The material 2 is such that the abutting surface 21 abuts against the side surface C of the younger brother. Further, the first-outer music sheet 3 is placed on the two side faces D' of the protruding portion ji, and the abutting surface of the abutting surface 3"1 is connected to the side surface D of the second side. As shown in the third figure (8), - the surface 22 of the protruding material 2 J = the surface 32 is flush with the surface A of the table 9 of the joined metal structure, and the inner surface 23 of the first protruding wire 2 and the second protruding portion q & The inside 33 of the squirrel out of the material 3 is flush with the inside of the joined metal 槿Du]. The drinking of the fish component 1 C1 - 3 is in the welding process, such as the flute member 1 and the first protruding material 2 :: 2(b) shows that the inner corner portion 2a of the joined metal member is opened by the joined gold, and the splicing 1 is falsely joined to the young protrusion 2. Moreover, 2036-9751-PF; Chentf 16 200902203 The inner sides 3a, 3b formed by the joined metal members 1 盥 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿 穿The whole corners of the inner corner portions 2a, 2b, and 3a, 3b are continuously welded, and the welding may be performed intermittently. (1-4) The setting work is performed in the setting project, and the false joint is _ The joined metal member after the material 2 and the second 3 is placed on a friction stir turret (not shown), for example, by using an elamp to restrict the above-described friction stirrer in a non-movable Xu Shi configuration. The device is a device that is set by frictional mixing from the joined metal member. Further, in the first preparation process, when the welding process is omitted, the gantry of the friction stirrer device (not shown) can be subjected to the protrusion. Project production configuration project. ~Dog (2) The first preparatory work for the first preparatory project is the first draft project carried out before the first joint project of the 篦一太拉人 τ < 隹第本本, in the implementation form, including: The second material joining process of the joined metal member 1 and the protruding portion J3 of the second protruding material 3 is joined to the protruding portion J3 of the second protruding material 3 on the surface side, and the protruding portion of the joined metal structure is joined; (= false joint work, make The first metal projecting of the joining metal member 1 and the protruding portion f of the first protruding material 2 is combined with the first protruding material, and the lower hole is formed; the starting position of the friction (4) of the second joining process (2-4) The formation of the lower hole - in the first preparatory work, as shown in Figure 6. It is shown that a dummy slave tool F is moved to form a continuous movement track, and the friction stir is continuously performed for the protrusions J3, 2036-9751-PF; and the Chentf 17 200902203 .J1, J2. The stirring pin F2 (see FIG. 4(a)) of the dummy joining rotary tool F at the start position Spi moves to the end position Ερι without departing from the middle. Further, in the present embodiment, the start position of the friction stir is set. & is provided in the second protrusion 3, and the end position Ερι is set to the first protrusion 2, but the position of the start position ^ and the end position Epi is not limited. The procedure for the friction-removal in the first preparatory work of the present embodiment is described in more detail in Figs. 5 and 6. /f first, as shown in Fig. 5(a), the dummy joining rotary tool f is placed at the sigh, directly above the starting position ^ of the appropriate portion of the first protruding member 3, and then the joining rotary tool F is used The right rotary side is lowered to press the lock lock to the start position SP1. The tamper m straight & the upper splicing rotation of the rotating tool F corresponds to the stirring pin F2; The material of the joined metal member 1 such as the π u b, the inch shape, and the friction stir, and the thickness of the product &&&&& degree 4 are set, but in many cases, it is set at 500~2000. Within the range of (rpm). When the stirring pin F2 is in contact with the surface 32 of the first large output 3 of the first 出 & π ^ ,, the metal around the disturbing lock j? 2 s η μ ^ _ μ is plastically fluidized by frictional heat, such as The mixing pin F2 is not inserted into the second protruding member 3 in the fifth (8) drawing. Stirring lock F2, who enters the 筮-do-large-out material 3 and the lower end surface F11 of the shoulder F1 is in full contact with the surface 32 of the second one, as shown in Fig. 6.
不,使假接合用旋轉工且F λλ ^ . . ^ ^疋轉而向第二突出材接合工程 的起點s2作相對移動。 假接合用旋轉工呈F的妒 於擾拌銷F2的尺寸、形狀、:動速度(輸送速度)雖然對應 I仃摩擦攪拌的被接合金屬構 2036-9751-PF;chentf 18 200902203 件1等的材質及厚度等而作 #ιηη〜1ηηηγ / 12疋,但大夕的情況下是設定 ; mm刀)的旄圍内。假接合 的旋轉速度插人時_轉 ㈣U動% 拉人Λ, 轉速度相同或比較低。而且,使假 接合用方疋轉工具F移動之巧, 直線而朝行進方τ、肩部F1的軸線相對於鉛 =:朝订進方向的後方稍微傾斜,若不傾斜而呈錯直, …入 的方向轉換容易,可做複雜的動作。 使假接合用旋轉工具F轉叙卩士 # & $,〃、攪拌銷F2的周圍的金屬 依次塑性流動化,同時再在户碑4上w 了丹在攸攪拌銷F2分離的位置上,塑 性流動化的金屬再度硬化。 使假接合用旋轉工具F作相 w ^ ^ . 乍相對移動而連續地進行摩擦No, the dummy joint is rotated and F λλ ^ . . . ^ ^ turns to the relative movement of the starting point s2 of the second projecting joint. The size, shape, and dynamic speed (transport speed) of the smashing pin F2 of the false engagement rotary machine F are corresponding to the friction metallization of the joined metal structure 2036-9751-PF; the chentf 18 200902203 1 Material and thickness are made as #ιηη~1ηηηγ / 12疋, but in the case of the big eve, it is set; When the rotational speed of the false joint is inserted, the _ turn (four) U move % pull the Λ, the rotation speed is the same or lower. Further, when the dummy engagement turning tool F is moved, the straight line is slightly inclined toward the rear side of the traveling direction τ and the shoulder F1 with respect to the lead=: toward the rear of the setting direction, and if it is not inclined, it is staggered. The direction change is easy and can do complicated actions. The dummy joint is rotated by the rotary tool F and the metal around the stirring pin F2 is plastically fluidized in turn, and at the same time, on the monument 4 The fluidized metal hardens again. The dummy joint is rotated by the rotating tool F as a phase w ^ ^ .
搜拌直到弟二突出材接人T 王勺起點s 2為止,在起點2Search until the second two prominent materials to pick up the starting point s 2 of the king spoon, at the starting point 2
使假接合用旋轉工呈F不脫雜二 SZ 疋轉〃 F不脫離而移行至第二突出材接合工 程。 (2-1)第二突出材接合工程 第大出材接°工耘中’對於第二突出材3與被接 4屬構件1的突合部進行摩擦攪拌。具體而言,i將摩 擦授拌的路徑(⑽te)設定在被接合金屬構件1 I第二_ 出材3的接縫(邊界線)上,藉由沿著該路徑使假接合用: 轉工具作相對移動’對於突合部】3進行摩擦搜拌。而且, ,本實施形態中’使假接合用旋轉工具F在圖中不脫離而 從第一突出材接合工程s2至終點62連續地進行摩擦攪拌。 而且,使假接合用旋轉工具F作右旋轉的情況下,由 於假接合用旋轉工具F的行進方向的左侧會有產生微細的 空洞缺陷之虞’因此最好設定第二突出材接合工程的起點 2〇36-9751-PF;Chentf !9 200902203 s 2與終點e 2的位置,使被接合金屬播# ‘旋轉工件1位於假接合用 疋轉工具F的订進方向的右側。如此, 產生於被接八金屬槿杜由於二洞缺陷難以 屬構件1側’而可得到高品質的接人體。 即,當使假接合用旋轉工具q旋轉時,由 用旋轉工具F的行進方向的右側會有 Λ α 之虞,因此最好設定第二突出材接合工=的空洞缺陷 山刊侵σ工私的起點盥虼 位置,使被接合金屬構件1位於假接合用旋轉工具^ 進方向的左側。具體而言,雖然圖式八、仃 置於假接合用旋轉工具F作右旋轉時的玖仁可將起點設 "作右奴轉時的終點e2,將線%抓 置於假接合用旋轉工具F右旋轉時的起點^的位置點汉 而且’當假接合用旋轉工具F的授掉銷以進入突人部 =雖:被接合金屬構件〗與第二突出材3拉離的力產 作用,由於被接合金屬構件丨與第二突 内側S立β q . # 3所形成的 =角。心、轉照第2圖)藉由溶接而作假接合,被接 …屬1與第一突出材3之間不會產生開孔。 (2 - 2)假接合工程 e2:合::轉工具F到達第二突出材接合工程的終點 後’在、、點e2摩擦攪拌並未結束而連續地進行摩於 授拌直到假接合工程的起點sl,並以此狀態移行至假接2 工程。即’從第二突出材接合工程的終點以至假接人二 的起點Sl為止’假接合用旋轉工具F不脫 擦攪拌,而且在起點sl,护拉入 只進订摩 -^ 4 Sl假接合用旋轉工具F不脫離而移 订假接合工程。如此,在第二突出材接合工 不需要假接合用旋轉工具F的脫離作業,而且由於在假; 20 2036-975l-PF;chentf 200902203 合工程的起點s 1不需 __p 饭接5用旋轉工且F # # 可以使預備性的接合作 /、的插入作業, 下業效率化迅速化。 在本實施形態中,將從第:突出材接合 至假接合工程的起點 知的、,冬點e2 φ ^ ” 的摩擦攪拌的路徑設定至$ 一 # 出材3’使假接合用旋轉工 至弟-突 終點e2移動至假接人 —犬出材接合工程的 二突出材3。如此,在 ’、私動軌跡形成於第 至假接合工程的起點 *材接合工程的終點e2移動 難以產生空洞缺陷可:::::由於被接合金屬構件1 f到尚品質的接合體。 在假接合工程中,對於被接 川參照第6圖)進行摩 4構件1的突合部 構件!的接縫(邊’在被接合金屬 ”妾縫u界線)上設定摩擦撥拌的路 該路徑使假接合用旋轉工且 猎由,口者 的人具“读 具F作相對移動,横越突合部 假接-… 礼㈣。而且,在本實施形態中, σ疋I具F在中途不脫離 Si 5玖!、由& , 权丧0工备的起點 、’·; 2 e 1連續地進行摩擦攪拌。 在假接合料轉工具Η達假接合工程的終點^之 後,在終點el摩擦攪拌不結束 I而連,地進仃摩擦攪拌至第 曰工程的終點s3,依此狀態移行至第—突出材 接合工程。即,從假接合工 、點el至弟—突出材接合 杜,占S3假接口用方疋轉工具F不脫離而連續地進行摩 =掉^且在起點s3假接合用旋轉工具F不脫離而移行 至第一犬出材接合工程。 在本實施形態中,將假接合工程的終點d至第一突出 21 2〇36-9751-PF;Chentf 200902203 材接合工程的起赴 使假接輪_設定至第一突出 至第-突出材接人 具〜假接合工程的终點d移動 犬w材接合工程的起 突出材2。如此,在人 、私動軌跡形成於第- 姑垃人, 在假接合工程的終點el 材接合工程的起點s3.的 胃至第犬出 以產生空洞缺ΙΨ 由於被接合金屬構件1難 (2 3)第 可得到高品質的接合體。 (2-3)第一突出材接合工程 在第大出材接合工程中, 第-突出材2的突合部進行軸拌被=金屬構件1與 合金屬構件!與第„突 叫。在被接 攪拌的路徑,藉由沿邊界線)上設定摩擦 中^ 進订摩擦授拌。而且,在本實施形態 中,假接合用旋轉工1 /、F在圖中不脫離而從第—突出材接 。各的起點S3至終點e3連續進行摩擦授摔。 而且,由於使假接合用 轉〃 F作右旋轉,設定第 犬出材接合工程的起點s3盥炊 /、、,、、點以的位置,使被接合 金屬構件1位於假接合用 ^ , 疋轉工具F的行進方向的右側, 如此由於在被接合金屬構件 再旰1側難以產生空洞缺陷,可得 到兩品質的接合體。即,在 在假接合用旋轉工具F作左旋轉 的情況下’最好設定第一突出 大出材接合工程的起點與終點的 位置,使被接合金屬構件1位於假接合用旋轉工具F的行 進方向的左侧。具體而言’雖然圖式省略,但可將起點設 置於假接合用旋轉工^作右旋轉時的終點d,將終點設 置於假接合用旋轉工呈P # ±± + 狡口用焚得」右方疋轉時的起點s3的位置。 2036-9751-PF;Chentf 200902203 而且,當假接合用旋轉 T0 ^ ^ ^ 具F的«掉銷F2進入突人部 J2枯,雖然將被接合金屬構件 咖 ° 吝斗你田 /山 >、弟一犬出材2拉離的力 產生乍用’但由於被接合金屬構一 成的内側角部2a、2b(來昭第2闰、〃第一犬出材2所形 I,、、、第2圖)藉由熔接而 被接合金屬1與第一突出妯9 _ 作假接σ, 大出材2之間不會產生開孔。 在假接合用旋轉工具F到 处 第一犬出材接合工程的終 點e 3之後,在終點e 3摩拷措 、 ①見#不結束而連續地 攪拌直到設於第一突出柑9 6/ι从+ 延订厚擦 士一 大出材2的結束位置EP1為止。而且,在 本貫施形態中,在被接合金屬 隹 鸯構件1的表面A側所呈現的 接縫(邊界線)的延長線上設 I,口果位置En。即,結束位wThe dummy joint rotary machine is made to be F-free, and the SZ is transferred to the second projecting material joining process without disengaging. (2-1) Second protruding material joining process The first protruding material 3 is frictionally agitated with respect to the protruding portion of the second projecting member 3 and the member 4 to be joined. Specifically, i sets the path of the friction stir ((10) te) on the seam (boundary line) of the second_outlet 3 of the joined metal member 1 I, by making the false joint along the path: Relative movement 'for the protrusion' 3) friction mixing. In the present embodiment, the dummy joining rotary tool F is continuously frictionally agitated from the first projecting material joining process s2 to the end point 62 without departing from the drawing. Further, when the dummy joining rotary tool F is rotated rightward, since the left side of the traveling direction of the dummy joining rotary tool F has a fine void defect, it is preferable to set the starting point of the second protruding material joining work. 2〇36-9751-PF; Chentf !9 200902203 s 2 and the position of the end point e 2, so that the joined metal broadcast # 'rotating workpiece 1 is located on the right side of the stapling direction of the dummy engagement turning tool F. As a result, it is possible to obtain a high-quality human body due to the fact that the two-hole defect is difficult to belong to the member 1 side. That is, when the dummy joining rotary tool q is rotated, since the right side of the traveling direction of the rotary tool F has Λ α, it is preferable to set the second protruding material bonding work = void defect. The starting point 盥虼 position is such that the joined metal member 1 is located on the left side of the dummy joining rotary tool. Specifically, although the figure 8 and the cymbal are placed on the false joint rotation tool F for the right rotation, the scorpion can set the starting point to the end point e2 when the right slave is rotated, and the line % is caught in the false joint rotation. When the tool F is rotated right, the position of the starting point ^ is clicked and 'when the dummy engaging rotary tool F is used to transfer the pin to enter the protruding part = although the engaged metal member is pulled away from the second protruding member 3 The angle formed by the joined metal member 丨 and the inner side of the second protrusion S β β q . # 3 . The heart, the second picture of the transfer) is spliced by the splicing, and no opening is formed between the smear 1 and the first protrusion 3. (2 - 2) False joint project e2: joint:: After the transfer tool F reaches the end point of the second projecting joint project, the friction stir at the point e2 is not finished, and the mixing is continuously performed until the false joint project Start point sl, and move to the fake 2 project in this state. That is, 'from the end point of the second protruding material joining project to the starting point S1 of the dummy joint 2', the dummy joining rotary tool F is not detached and stirred, and at the starting point sl, the pull-in only enters the binding-- 4 Sl false joint The dummy joint project is moved by the rotation tool F without being disengaged. In this way, the second projecting material jointer does not need the detachment operation of the dummy joining rotary tool F, and since the starting point s 1 of the project is not required to be __p, the rice splicing 5 is used for the rotation; 20 2036-975l-PF; chentf 200902203 Work and F # # can make the preparatory cooperation/insertion work faster and more efficient. In the present embodiment, the path of the friction stir of the winter point e2 φ ^ ′ from the joining of the first protruding material to the starting point of the false joining process is set to $1#, the output 3' is made to rotate the dummy to the younger brother. - The end point e2 moves to the dummy joint - the second protruding material 3 of the dog-joint joint project. Thus, in the 'the private movement trajectory formed at the beginning of the first-to-fake joint project, the end point e2 moves difficult to generate void defects The::::: The joint of the jointed metal member 1f to the joint of the quality of the member 4 in the joint project. 'Set the friction and mix the road on the quilted u boundary line of the joined metal.) This path makes the fake joint rotate and hunt, and the person in the mouth has "reading F for relative movement, crossing the joint to sham -... (4) Further, in the present embodiment, the σ疋I F has not been separated from the Si 5玖 in the middle, and the friction starting is continuously performed by the starting point of the &, the right to work, and 2·1. After the end of the joint transfer tool The point el friction stir does not end I, and the ground friction stirs to the end point s3 of the third project, and moves to the first-projection joint project according to the state. That is, from the false joint worker, the point el to the younger-the protruding material joint In the present embodiment, the S3 dummy interface is rotated continuously to the first dog outfit joint without the detachment of the rotating tool F at the starting point s3. , the end point d of the false joint project to the first protrusion 21 2〇36-9751-PF; the start of the joint project of the Chentf 200902203 material to make the dummy wheel _ set to the first protrusion to the first - protruding material adapter - false joint project The end point d moves the canine w-joint project to the protruding material 2. Thus, in the human, the private trajectory is formed in the first-guer, at the end of the false joint project, the starting point of the el-joining project s3. Canines produce void defects. Due to the difficulty of joining the metal members 1 (2 3), high-quality joints can be obtained. (2-3) The first projecting joint works in the first material joint project, the first-outstanding The joint of the material 2 is subjected to shaft mixing = metal member 1 and metal member! The first "sudden call. In the path that is connected to the agitation, the friction is set by setting the friction on the boundary line. Further, in the present embodiment, the dummy joining rotary tools 1 /, F are connected from the first protruding material without being separated in the drawing. Each of the starting point S3 to the end point e3 is continuously subjected to frictional drop. Further, since the false engagement switch F is rotated rightward, the position of the starting point s3盥炊/, , , , and the point of the dog-joint joining process is set, and the joined metal member 1 is placed in the false joint. The right side of the traveling direction of the tool F is such that a void defect is less likely to occur on the side of the joined metal member, and a two-quality joined body can be obtained. In other words, when the dummy joining rotary tool F is rotated to the left, it is preferable to set the position of the start point and the end point of the first projecting large-size joint joining project, and the joined metal member 1 is positioned to travel the dummy joining rotary tool F. The left side of the direction. Specifically, although the drawing is omitted, the starting point can be set to the end point d when the false joint rotary machine rotates to the right, and the end point is set to the false joint rotary worker P # ±± + The position of the starting point s3 when the right side is turned. 2036-9751-PF; Chentf 200902203 Moreover, when the false joint is rotated with T0 ^ ^ ^ with the F of the F, the F2 enters the joint part J2, although it will be joined with the metal member, you will fight your field/mountain> The strength of one of the two dogs is 2, and the inner corners 2a and 2b are formed by the joined metal. (The first 2, the first dog is produced in the shape of I, I, Fig. 2) The joint metal 1 and the first projection 妯9_ are falsely joined by welding, and no opening is formed between the large discharge members 2. After the false engagement tool F is used at the end point e 3 of the first dog outfit project, at the end point e 3 拷 措, 1 see # does not end and continuously stir until it is set at the first protruding citrus 9 6 / ι + Advance the end position EP1 of the thicker material. Further, in the present embodiment, I is provided on the extension line of the seam (boundary line) presented on the surface A side of the joined metal 隹 member 1, and the position of the fruit is En. That is, the end bit w
Epi為後述的第一本接合 0 私中的摩擦攪拌的開始位置SM1。 在假接合用旋轉工具F到遠姓φ $ 達,,,°束位1 Ερ!之後,使假接 合用旋轉工具F邊旋轉邊 這疋褥遭上升而使攪拌銷F2從結 EP1脫離。 (2-4)下穴形成工程 接著’實施下穴形成工程。下穴形成工程如第❿)圖 所不,其為在弟—本接合工程中的摩擦攪拌的開始位置妒 成下穴Π的工程。在第一預備工程中的下穴形成工程中: 在設定於第一突出材2之表面22的SMi形成下穴Pl。 下穴P1設置的目的是為了減低本接合用旋轉工具G的 攪拌銷G2的插入阻抗(壓入阻抗),在本實施形態中,在假 接合用旋轉工具F的攪拌銷F2(參照第4(a)圖)脫離時所形 成的拔孔H1以未圖示的鑽具作擴孔而形成。若利用拔孔 m ’則由於可簡化下穴P1的形成工程,可縮短作業時間。 2036-9751-PF;Chentf 23 200902203 雖然下八P1的形態並無特別限岳丨户 j限制,在本實施形態中為圓筒 狀。而且在本實施形態中’雖然在第一突出材2形成下穴 Π’下穴Π的位置並無特別限制,形成於第二突出材3亦 可’雖然可形成於突合部】2、]3上,但較佳較,如本實 施形態形成於被接合金屬構件1的表面A側的被接合金屬 構件1的接縫(邊界線)的延長線上。 屬 而且,在本實施形態中,雖然是將假接合用旋轉工且 F的授拌鎖F2(參照第4U)圖)的拔孔⑴乍擴孔而形成下 穴?】的情況為 <列,攪拌鎖F2的最大外徑χ2比本接合用旋 轉工具G的授拌銷g 2的最小外彳a γ、萝* 卜扛Y3還大’而且在攪拌銷 ^的隶大外徑X1比本接合用斿鈹 用靛轉工具G的攪拌銷G2的最 大外徑Υ2還小⑽ΚΥΟ的情況下,授拌錢的拔孔π 仍然可以形成下穴p 1。 (3)第一本接合工程 *第-本接合工程為使被接合金屬構…的表面人側的 大合部11真正地接合的工程。在本實施形態的第一本接合 工程中’使用如第4㈤圖所示的本接合用旋轉工^,對 :艮接合的狀態下的突合部J1從被接合金屬構件i的表面Α 侧進行摩擦攪拌。 技人在第—本接合工程中’如第仏)〜7(0圖所示,使本 ^用旋轉工具“刪銷G2插入形成於開始位置&的 = 插人的擾拌銷中途不脫離而移動至結束位 ”即’在第一本接合工程中,從下穴Μ開始摩擦授 而連續地進行摩擦攪拌直到結束位置&為止。 1 〇36-9751-PF;chentf 24 200902203 入於此,在第一預備工程結束的時間點,由於具備假接 合用旋轉工具F的摩擦攪拌裝置係位於第-突出材2的結 、的正上方(參照第6圖),若第一本接合工程的開 始位置為sM1,具備本接合用旋轉工具G的摩㈣拌裝置不 移動而進行第一本接合工程,可省略作業。 而且’在本實施形態中’雖然在第一突出材2上 摩擦攪拌的開始位置SM1,在第二突出材3上設置結束位置 E*" ’但開始位置Smi與結束位£ &的位置並無限定。 參照第7(a)〜7(c)圖更詳細地說明第一本接合工程。 瓦先,如第7(a)圖所示,使本接合用旋轉工W位於 下穴P1(開始位置Smi)的正上方’接著使本接合用旋轉工且 G邊做右旋轉邊下降而使授拌銷G2的前端插入下穴 攪拌鎖G2進入下穴pi時,播牲占 田 授择㈣的周面(側面)抵接於 •的穴壁’金屬從六壁開始塑性化流動。當成為此狀 恶時’塑性化流動的金屬在授拌銷G2的周面壓退 於攪拌鎖G2屡入可減低在屢入初期階段的塵入阻抗,又 本接合用旋轉工具G的肩部G1在抵接於第—突出:’ 面22之前,授拌㈣抵接於下穴ρι而產生摩擦熱,又 可縮短至塑性流動化的時間。即,減低摩_裝 何’此外可縮短本接合工程所需要的作業時間。 ' 揽拌鎖G2的全體進入第一突出材“且肩部 端面⑴的全面接觸於第一突出村2的表面22之後,如第 7⑻圖所不,邊進打摩擦㈣邊使本接合用旋轉卫具 向被接合金屬構件1的突合…-端作相對移動,而 2036-9 7 51-PF,· Chen tf 25 200902203 且’橫切突合部J2而突入突合部J1。當使本接合用旋轉 工具G移動時’該攪拌銷G2周圍的金屬依次塑性流動化, 同時在從攪拌銷G2分離的位置上,塑性流動化的金屬再度 硬化而形成塑性化區域(以下稱「表面側塑性化區域W1」)。 本接合用旋轉工具G的移動速度(輸送速度)雖然是對 應於攪拌銷G2的尺寸、形狀、摩擦攪拌的被接合金屬構件 1等的材質及厚度等而設定,但在大多的情況下,設定於 30〜30 0 (_/分)的範圍内。 在進入被接合金屬構件 …王η -----/开rv」月/Ά 下,最好對本接合用旋轉工具G的周圍從表面A側供給冰 而進行冷卻。而且,當冷卻水進入第一金屬構件la與第二 金屬構件1b之間時,雖然在接合面(參照端面lla、llb及 卜(b)圖)有產生氧化皮膜之虞,在本實施形態中,由於 實施假接合工程而閉塞被接合金屬構件1間的孔,冷卻水 =流人被接合金屬餐1之間,接合部的品質沒有劣化 隹被接合金屬構件 π — J八β σ| “ A m手僚攪拌的路 -疋於設定於被接合金屬構件i的接縫(假接合 移動軌跡幻’藉由沿該路徑使本接合 移動,從突合部Η的—端至另一姓、…“作相 另知連續地進行摩擦攪拌 :合用旋轉工具相對移動至突合…另-端,進 摩擦搜拌同時橫切過突合部】3 ' 作相對移動。 U結束位置Ε 而且,在本實施形態中’由於將摩擦攪拌的開始位〗 2036-9751-PF;chentf 200902203Epi is the start position SM1 of the friction stir in the first engagement 0 which will be described later. After the dummy joining rotary tool F reaches the far position φ $ 达 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , (2-4) Lower hole formation project Next, the implementation of the lower hole formation project. The formation of the lower hole is as shown in Fig. 3, which is the construction of the lower hole at the beginning of the friction stir in the joint-joint project. In the lower hole forming process in the first preparatory work: the lower hole P1 is formed in the SMi set on the surface 22 of the first protruding material 2. The purpose of the lower hole P1 is to reduce the insertion resistance (pressing impedance) of the stirring pin G2 of the joining rotary tool G. In the present embodiment, the stirring pin F2 of the dummy joining rotary tool F (see the fourth ( a) The pull hole H1 formed when the detachment is formed is formed by reaming a drill (not shown). If the hole m' is used, the work of forming the lower hole P1 can be simplified, and the working time can be shortened. 2036-9751-PF; Chentf 23 200902203 Although the form of the lower eight P1 is not particularly limited to the Yue Yuhu j, it is cylindrical in the present embodiment. Further, in the present embodiment, the position of the hole in the lower portion of the first projecting material 2 is not particularly limited, and the second projecting member 3 may be formed in the protruding portion. In the present embodiment, it is preferably formed on the extension line of the joint (boundary line) of the joined metal member 1 on the surface A side of the joined metal member 1. In the present embodiment, the hole (1) of the mixing lock F2 (see Fig. 4U) of the false engagement rotary machine F is reamed to form a lower hole. In the case of <column, the maximum outer diameter χ2 of the agitating lock F2 is larger than the minimum outer diameter a γ, the radix * 扛 Y3 of the mixing pin g 2 of the joining rotary tool G, and is in the stirring pin ^ When the outer diameter X1 is smaller than the maximum outer diameter Υ2 of the stirring pin G2 of the boring tool G for joining, the lower hole π of the mixed money can still form the lower hole p1. (3) First joining work * The first joining work is a process of actually joining the large-side joint portion 11 on the surface of the joined metal structure. In the first joining process of the present embodiment, the present welding rotary tool shown in Fig. 4 (f) is used to rub the protruding portion J1 in the state of the ytterbium joint from the surface side of the joined metal member i. Stir. In the first-joining project, the technique is as follows: (as shown in Fig. 0), the cutting tool G2 is inserted into the starting position & = the intervening pin is inserted. And moving to the end position, that is, in the first joint project, the friction stir is continuously performed from the lower hole to the end of the position & 1 〇36-9751-PF;chentf 24 200902203 At the time when the first preparatory work is completed, the friction stirrer having the dummy joining rotary tool F is located directly above the knot of the first protruding material 2 (see FIG. 6), if the first joining work The starting position is sM1, and the first (4) mixing device including the joining rotary tool G is moved without moving, and the work can be omitted. Further, in the present embodiment, the first protruding member 2 is frictionally stirred. At the start position SM1, the end position E*" ' is provided on the second protrusion 3, but the positions of the start position Smi and the end position £ & are not limited. Referring to Figures 7(a) to 7(c) in more detail Explain the first joint project. Watson, as shown in Figure 7(a) It is shown that the joining rotary machine W is located immediately above the lower hole P1 (starting position Smi). Then, the joining rotary machine is used, and the G side is rotated to the right side, and the front end of the mixing pin G2 is inserted into the lower hole stirring lock. When G2 enters the lower hole pi, the circumferential surface (side) of the seeding (4) is attached to the wall of the hole. The metal begins to plastically flow from the six walls. When it becomes this, the plasticized metal flows. When the circumferential surface of the mixing pin G2 is retracted by the stirring lock G2, the dust input impedance at the initial stage of the repetition can be reduced, and the shoulder G1 of the joining rotary tool G abuts against the first protrusion: the surface 22 The mixing (4) abuts the lower hole ρι to generate frictional heat, and can shorten the time to plastic fluidization. That is, the reduction of the frictional load can also shorten the working time required for the jointing project. After the whole of the first protruding material enters the first protruding material "and the shoulder end surface (1) is in full contact with the surface 22 of the first protruding village 2, as shown in the seventh (8) figure, the side frictional (four) side is used to make the joining rotary guard to be engaged. The protrusion of the metal member 1 ...-ends relative movement, and 2036-9 7 51-PF,· Chen Tf 25 200902203 and 'crossing the protruding portion J2 and projecting into the protruding portion J1. When the joining rotary tool G is moved, the metal around the stirring pin G2 is plastically fluidized in order, and at the position separated from the stirring pin G2, The plastic fluidized metal is hardened again to form a plasticized region (hereinafter referred to as "surface-side plasticized region W1"). The moving speed (transport speed) of the joining rotary tool G corresponds to the size and shape of the stirring pin G2. The materials and thicknesses of the joined metal members 1 and the like which are frictionally stirred are set, but in many cases, they are set in the range of 30 to 30 0 (_/min). It is preferable to supply ice from the surface A side to the periphery of the joining rotary tool G and to cool it while entering the joined metal member ... Wang η -----/ open rv". Further, when the cooling water enters between the first metal member 1a and the second metal member 1b, the oxide film is formed on the joint surface (see the end faces 11a, 11b, and (b)), and in the present embodiment, The hole between the joined metal members 1 is blocked by the dummy joint work, and the cooling water = the flow between the metal meal 1 and the joint portion is not deteriorated. The joined metal member π - J VIII β σ | " A The path of the m-handle agitation - the seam set on the joined metal member i (the pseudo-joining movement trajectory illusion 'by moving the joint along the path, from the end of the shackle to the other surname, ..." It is known that the friction stir is continuously performed: the rotary tool is moved to the opposite end in combination with the other end, and the friction is mixed and the cross section is cut at the same time. 3 ' relative movement. U end position Ε Moreover, in the present embodiment 'Because the starting position of friction stir is 2036-9751-PF;chentf 200902203
• 設定於被接合金屬構件i的表面A 1的接够彳4 κ 、被接5金屬構件 丄的接縫(邊界線)的延長線上,第— 擾拌的路徑成為-直線工程中的摩擦 右厚b攪拌的路徑成為一 則由於將本接合旋轉工1 Gg I 4 〜 ㊅Μ G的私動距離抑制到最小限度, 可有效地進行第一本接合工 人用f0效率,而且,可減低本接 合用疑轉工具G的磨耗量。 在本接合用旋轉工具G到達結束位…寺,如第7 圖所不,使本接合用旋轉工 鍺Γ9作斗土 遠上升,而使攪拌 鎖心結束位置Ε>"(參照第⑽圖)脫離。而且 位…,若攪拌鎖G2脫離至上方,則二 形成與授掉銷G2大約相同形狀的拔孔 = 中則仍然保留。 *本“也形恕 本接合用旋轉工具“刪鎖G2從結束位置^脫離 ^際的本接合料轉卫具G的旋轉速度(脫離時的旋轉速 二好比移動時的旋轉速度還高。如此,與脫離時的旋轉 「、移動時的旋轉速度相同的情況相比較,由於授拌銷 的脫㈣抗小’可迅速地進行結束位置& G2的脫離作業。 r旳攬拌銷 而且,在本實施形態中,在 奸钽一猫班 +设σ工耘之刖是進 備工程’然而,省略第一預備工程而在第一準備 工程之後可直接進行第一本接合工程。 (4)第二準備工程 程。St備工Γ為在第二預備工程之前所進行的準備工 "m癌中’具備再設置工程,將被接合金屬構 2Ί 2036-9751-PF;Chentf 200902203 件1的锂面B側朝向上方,並再度設置於未圖示的摩擦攪 拌裝置。 程 (4 -1)再設置 人在再設置工程中,在解除完成第一本接合工程的被接 合金屬構件1的拘束後’將被接合金屬構件1的表裡反轉, 使裡面”朝向上方,而再度地設置於摩擦攪拌裝的台架 上义在本Λ %形態中’帛1圖所示,使被接合金屬構件1 於前後軸做半旋轉,使被接合金屬構件1的表裡反轉。 於此,第8(a)圖為在第—實施形態的第二準備工程的 再設置工程後,從突合部11朝向第—金屬構件la側的剖 視圖。如第8U)圖所示’於再設置工程中,被接合金屬構 件1的上面成為裡面B之同時,當從突合部η侧面向第一 金屬構件1 a日·’第-突出材2位於被接合金屬構件i的左 側,第二突出材3位於被接合金屬構件^的右侧。 而且,由摩擦授拌裝置的形態,不解除被接合金屬構 件1的拘束而旋轉表裡。 (5)第二預備工程 第一預備工程為在第二本接合工程之前所進行的工 程,在裡面B側使被接合金屬構件】與第一突出材2的突 合部J2接合(5-”的第一突出材接合工程、接合被接合金 屬構件1的突合部J1的(5-2)假接合工程、使被接合金屬 構件1與第二突出# 3的突合部接合(5 —3)的第二突出 材接口工冑下穴形成於第—本接合卫程的摩擦授掉的 開始位置(5 - 4 )的下今游# T* 八形成工程。而且,在(5-1)第一突出 2036-9751-PF;Chentf 28 200902203 材接合工程、(5 —2)假接合工程及(5 —3)第二突出材接合工 程中,使用假接合旋轉工具F。 (5 -1)第一突出材接合工程、(5 —2)假接合工程及(5 一 3) 突出材接合工程 (5-1)第一突出材接合工程、(5_2)假接合工程及 第二突出材接合工程為與上述的第一預備工程的(")第 -突出材接合工程、㈣假接合工程及(2,第二突出材 接合工程大略相同的工程。如第8(b)圖所示,使—個 合用旋轉工具F移動而形成連續的移動軌跡,以突合部 J2、JW3的順序連續地進行摩_拌。即,插人摩擦授 … 假接口用方疋轉工具F的攪拌銷F2(參照 2 “)圖\在中途不脫離地移動至結束位置Ep”而連續地 貫施(5-”第一突出材接合工程、(Η)假接合工程以及 突:::合工程。而且⑽ Λ &的第一本接合工程的開始位置SM2〇 於此,在第一預備卫妒Λ , μ 、 壬中,如弟6圖所示,從第二穿 出材3側,依次進行(2 — υ — 罘—大出材接合工程、(2 - 2)妒 接合工程以及(2-3)第一突屮## ^ )假 大出材接合工程。另一方面,在第 二預備工程中,當從突合 乃囟在第 朝向金屬構件1 a铡時,第 一突出材2位於被接合今M 罘 士拉人 择D至屬構件1的左側之同時,在第一 本接5工程結束的時間點,• Set on the extension line of the joint 彳4 κ of the surface A 1 of the joined metal member i and the joint (boundary line) of the 5 metal member ,, the path of the first disturbing becomes the friction right in the straight line engineering The path of the thick b agitation becomes one. Since the private distance of the joint rotary machine 1 Gg I 4 ~ 6 Μ G is minimized, the efficiency of the first cooperating worker f0 can be effectively performed, and the suspicion of the joint can be reduced. The amount of wear of the transfer tool G. When the joining rotary tool G reaches the end position...the temple is not shown in Fig. 7, the joining rotary work 9 is made to rise far, and the stirring lock end position is Ε>" (refer to the figure (10) ) detached. Further, if the agitating lock G2 is disengaged to the upper side, the second forming of the same shape as the pinning pin G2 is still retained. * This "also forge the rotation tool of the joint" "The lock speed G2 is removed from the end position ^. The rotation speed of the joint turning partner G (the rotation speed at the time of disengagement is better than the rotation speed at the time of movement). In comparison with the case where the rotation at the time of the detachment is the same as the case where the rotation speed at the time of the movement is the same, the detachment of the end position & G2 can be quickly performed due to the release of the distribution pin (four) resistance. In the present embodiment, after the first preparatory work is omitted, the first joint work is performed immediately after the first preparatory work is omitted. 2. Prepare the engineering process. St. Γ Γ 准备 准备 在 在 m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m St St St St St St St St St St St The surface B side faces upward and is again provided in a friction stirrer (not shown). The process (4 -1) is again set in the re-installation project, and after the restraint of the joined metal member 1 that completes the first joining process is released, 'The metal member 1 to be joined Inverted, the inside is turned upwards, and is again placed on the gantry of the friction stirrer. In the 形态% diagram of the 形态% diagram, the joined metal member 1 is half-rotated on the front and rear axles. The front and back of the joined metal member 1 are reversed. Here, Fig. 8(a) is a cross-sectional view from the protruding portion 11 toward the first metal member 1a after the second installation of the second preparatory work of the first embodiment. As shown in Fig. 8U), in the re-installation process, the upper surface of the joined metal member 1 becomes the inner side B, and is located from the side of the protruding portion η toward the first metal member 1 a 'the first protruding member 2 The left protrusion 3 is located on the left side of the joined metal member i, and the second protrusion 3 is located on the right side of the joined metal member. Further, in the form of the friction stirrer, the front and back are rotated without releasing the restraint of the joined metal member 1. (5) Second preparatory work The first preparatory work is a work performed before the second joining work, and the joined metal member is joined to the protruding portion J2 of the first protruding member 2 on the B side (5-" The first projecting material joining process, the (5-2) false joining process of the joint portion J1 of the joined metal member 1, and the joining of the joint portion of the joined metal member 1 and the second protrusion #3 (5-3) The second protruding material interface is formed at the beginning of the frictional transfer of the first joint (5 - 4), and the next formation is #T* 八形成工程. Moreover, the first prominent in (5-1) 2036-9751-PF; Chentf 28 200902203 Material joining project, (5-2) false joint project and (5-3) second protruding material jointing project, using false joint rotation tool F. (5 -1) first protruding Material joining project, (5-2) false joint project and (5-3) protruding material jointing project (5-1) first protruding material jointing project, (5_2) false jointing project and second protruding material jointing project The first preparatory work (")-projection joint project, (4) false joint project and (2, second protruding material joint project In the same project, as shown in Fig. 8(b), the combined rotating tool F is moved to form a continuous movement trajectory, and the splicing portions J2 and JW3 are continuously subjected to the friction mixing. ... the dummy interface F5 (refer to 2 ") map \ is moved continuously to the end position Ep" without moving away (5-" first protruding material joining project, (Η) The fake joint project and the sudden::: combined project. And (10) Λ & the first joint project SM2 is here, in the first preparatory defending, μ, 壬, as shown in Figure 6, From the side of the second piercing material 3, (2 - υ - 罘 - large material joint project, (2 - 2) 妒 joint project and (2-3) first 屮 屮 ## ^) Engagement engineering. On the other hand, in the second preparatory work, when the protrusion is from the first direction toward the metal member 1 a, the first protrusion 2 is located at the joint M to the member 1 At the same time on the left side, at the end of the first project,
的摩擦揽拌裝置位於第—〜。、備本接“旋轉工具G 0 , 昂大出材2的上方,從第一突出柑 2側依次進行(5 — υ第—突 大出材 程以及笛_ * 材接5工程、(5-2)假接合工 (3)弟一大出材接 工私。如此,由於具備假接合 2036-9751-PF;Chentf 29 200902203 “疋轉具F的摩擦攪拌裝置的移動距離變小,可使作業 、而且,_(5-1)第一突出材接合工程、(5-2)假接合工程 以及(5-3)第二突出材接合工程的詳細說明由於與第一預 備工程大略相同而省略。 (5-4)下穴形成工程 下穴形成工程如帛9(a)圖所示,其為在第二本接合工 程:的摩擦搜拌的開始位置SM2形成下穴?2的工程。即, 下:形成工程為在本接合用懸主工具〇的攪拌鎖以的插入 預疋位至形成下穴P2的工程。藉此可減低本接合用旋轉工 具G的攪拌銷G2的插入阻抗(壓入阻抗)。 a而且’由於(5 —4)下穴形成工程與第-預備工程的(Μ) 下八形成工程大約相等,詳細說明省略。 (6)第二本接合工程The friction mixing device is located at the first ~ ~. The book is connected to the "rotating tool G 0 , the top of the Angda 2 , and the second protruding from the first side of the mandarin 2 (5 - υ first - sudden large material and flute _ * material 5 project, (5- 2) The fake jointer (3) is a large-scale production worker. So, because of the fake joint 2036-9751-PF; Chent 29 290202203 "The moving distance of the friction stirrer of the turner F becomes smaller, so that the work can be made Further, the detailed description of the _(5-1) first protruding material joining work, the (5-2) false joining work, and the (5-3) second protruding material joining work is omitted since it is substantially the same as the first preliminary work. (5-4) The formation process of the lower hole forming project is shown in Fig. 9(a), which is the construction of the lower hole 2 at the start position SM2 of the second welding work: Bottom: The process of inserting the pre-clamping of the stirring lock of the main tool for the joining into the lower hole P2 is formed, whereby the insertion resistance of the stirring pin G2 of the joining rotary tool G can be reduced (pressing in) Impedance) a and 'Because the (5-4) undercut formation project is approximately equal to the (pre) preparatory work (Μ) Fine description thereof will be omitted. (6) This second engagement Engineering
弟一本接合工程為被接合金屬構件i的裡面B側的突 合部J1做真正接合的工程。在本實施形態的第二本接人工 程中’制本接合用旋轉巧G,而對假接合狀“:人 部J2從被接合金屬構件i的裡面B 第二本接合工程,如第叫及9(b)圖所二^ 用旋轉工具G的擾拌銷〇2插入(壓入)設定於第二突出材^ 的裡面3 3的S μ 2 ’插入的禮;^雜「9 — τ+ϊ、a 〕攬拌銷G2在中途不脫離而移動至 結束位置Em2。在第二本接人工妒由 /ΛΛ 丰接°工釭中’從下穴Ρ2開始進行 摩擦攪拌,連續地進行直到結束位置Ενζ。即,第二本接人 工程的開始位置SM2係位於第一本接合工程的結束位° 2036-9751-PF;Chentf 30 200902203 侧的上方。當使本接合旋轉工具G移動時,其授掉銷a的 周圍的金屬依次塑性流動化之同時,從授拌銷62脫離的位 置上,塑性流動化的金屬再度硬化而形成塑性化區域(以下 稱為「裡面側塑性化區域Μ」)。 於此,在第二預備工程結束的時間點,具備假接合用 釭轉工具F的麼擦授拌裝置由於位於第二突出材3的社束 位置^的正上方(參照第8(b)圖),當第二本接合工程的 開始位置&設定於第二突出材3的上方時,具備本接合用 凝轉工具的摩擦禮拌梦 摞件裝置不移動而可進行第一本接合工 程,可省略作業。 關於第二本接合工程,由 , 田么興弟一本接合工程大略相 同’省略詳細的說明。而且,在才……矛大略相 _ 在本只轭形恕中雖然進行第 一預備工程,但可省略第二 ^ ^ . 頂侑工釦而在弟—本接合工程 之後直接進行第二本接合工程。 (Ό突出材切除工程 在突出材切除工程中 # τ ,, 3從被接人入μ I 將第—大出材2及第二突出材 ύ仗被:接合金屬構件1 ’、 在本貫施形態中,當第二太 接δ工程結束的被接合金屬 移除,#用去 1構件1從摩擦攪拌裂置的台架 -突出材… 心具而沿考突合部】2、J3切除第 大扣柯2及第-穿屮私0 , 人人P 材3。此時,最好除去形成於被接 合金屬構件【的表面A及被面瓜成於被接 述的(8-1)突出材配置工 隹運仃後 二突出材V — 材2’及第 大f材3密接於被接合金屬構件i。 弟10圖為進行突出材切除工程後的被接合金屬構件丨 2036-9751-PF;Chentf ” 200902203 的立體圖。如帛1G圖所示,纟面側塑性化區域wi及裡面 側塑性化區域评2係從第一側面c橫越第二側面“形成連 繽。另一方面,在表面側塑性化區.域W1與裡面側塑性化區 域W2之間’形成從第一側面c跨越至第二側面d而連續形 成微小的間隙(未接合部)。 於此,在表面側塑性化區域Π以及裡面側塑性化區域 W2上,本接合用旋轉工具G的行進方向(參照箭號^、心) 左側’即在第二金屬構件lbJi,從第—側面c跨越至第二 側面β而連續地產生空洞缺陷b。 (8)第三準備工程 第三準備工程在第一側面C側進行摩擦授拌之際,準 備抵接構件(第一突出材2’、第二突出材3,)的準備工 程,被接合金屬構件1的摩擦授拌的開始位置及結束位置 係設於抵接構件上。第三準備工程在本實施形態中,在被 接合金们的突合部"的兩側配置第—突出材2,盥第二 突出材3’(8-”的突出材配置工程、藉由溶接第—突出材 2與第二突出材3’而假接合於被接合金屬構件“8 —2) 的炫接工程、被接合金屬構#1的第一側面c朝向上面而 設置於未圖示的摩擦授拌裝置的台架上(8 — 3)的 工 程。 又 (8-1)突出材配置工程 在突出材配置工程中 工程結束後的被接合金屬 出材3 ’而覆蓋.突合部j 1 ,如第11圖所示,在第二本接合 構件1中,在表面A配置第二突 ,使該抵接面31抵接於表面A。 2036-9751-PF;Chentf 32 200902203 而且,將第二φ + u a, 材3 配置於面B側而覆蓋突合部j工, 使該抵接面21抵拉认、m 氏接於裡面B。此時’與(卜2)突出材配置 工私相同,第一突出 /、第一突出材3的表面及裡面 與第-側.面c及第二側面D齊平。 (8 - 2)熔接工程 在接工程中,t r 如弟11圖所示,被接合金屬構件^盥 苐一大出材2,所开;;士 AA七 , 斤形成的内側角部2a 、2b,熔接而接合 被接合金屬構件丨與 * 、弟大出材2 。而且,被接合金屬 構件1與第二突出分ο, 犬®材3所形成的内側角部3a, 、3b,炫 接而接合被接合+ , 金屬構件1與第二突出材3 ’ 。 (8-3)再設置工程 於再設置工程Φ,i , 如弟11圖所示,熔接工程結束的被 接合金屬構件;[的第一 彳〗面C朝向上面之同時,從突合 J1面向第_金屬槿杜 件1a %,將被接合金屬構件1拘束而 再度地設置於台牟μ 禾 口木上,使第二突出材3,位於左側。 (9)第二預備工程 接人第三職工程具備(Η)下穴形成工程,其為在第三本 接&工程之前,於摩擦搜拌的開始位置形成下穴。 (9-1)下穴形成工程 下八^成工程,如第1 1 Is! & - j., ^ . Α ^ 第11圖所不,其為在第三本接合工 耘中的摩擦攪拌、的開 按口工 位置Sm3形成下穴Ρ3的工程。即, 下八形成工程與上述 7成工程相同’將下穴报士 於本接合用旋轉工且G的p# 程。葬此' 、攪#銷G2的插入預定位置的工 牙主藉此可降低本接人用絲絲 接口用方疋轉工具G的攪拌銷G2的插入 2036-9751-PF;Chentf 33 200902203 阻抗(壓入阻抗Wg — DT穴形成工程由於與第— 。 的(2-4)下穴形成工程大略相同,省略其詳 工程 (1〇)第三本接合工程 成月。 第三本接合工程為接合在被接合金屬構件^的 面C側的突合部η的工程。在本實施形態的第三本接二 程中’如第U圖及第12圖所示,使用本接合用旋轉:且 G,將本接合用旋轉工具G的攪拌銷G2插入(壓入 /、 第二突出材3,的表面32,的下穴P3,奸λ 乂於 ,^ ^ 7卜八P3,插入的攪拌銷g2 在圖中不脫離而移動至結束位置Em3(參照行進方向V) 即’第三本接合工程的開始位置&係位於第一本接合二: 的開始位置側(參照行進方向L )。 壬 當本接合用旋轉王具G移動時,錢拌鐵^的周圍的 金屬依次地塑性流動化’同時在從擾拌銷分離的位置 ^纽流動化的金屬再度硬化而形成塑性化區域(以下稱 第一侧面塑性化區域ff3」)當進行摩擦授拌至結束位置One of the joining works is a project in which the joint portion J1 on the inner side B side of the joined metal member i is actually joined. In the second connection project of the present embodiment, the second joint joining process is performed, and the second joint work of the human body J2 from the inner side B of the joined metal member i is as follows. 9(b) Fig. 2 Inserted (pressed in) the S μ 2 ' inserted in the inner 3 3 of the second protruding material ^ by the scrambler pin 2 of the rotary tool G; ^ "9 - τ+ ϊ, a 〕 The mixing pin G2 moves to the end position Em2 without departing from the middle. In the second manual 妒 ΛΛ ΛΛ ΛΛ 丰 ° ° ° ' 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从 从 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦 摩擦Position Ενζ. That is, the starting position SM2 of the second access project is located at the end of the first joining project ° 2036-9751-PF; above the side of the Chentf 30 200902203. When the joint rotating tool G is moved, When the metal around the pin a is sequentially plastically fluidized, the plastic fluidized metal is hardened again at a position separated from the pin 63 to form a plasticized region (hereinafter referred to as "inner side plasticized region"). . Here, at the time when the second preparatory work is completed, the wiping and feeding device provided with the dummy joining turning tool F is located directly above the social beam position ^ of the second protruding member 3 (refer to Fig. 8(b) When the start position of the second joining work & is set above the second protruding material 3, the first engagement work can be performed without the movement of the frictional engagement device provided with the joining condensing tool. The job can be omitted. Regarding the second joint project, the joint project of Tian Mo Xingdi is roughly the same, and detailed explanations are omitted. Moreover, in the case of the spear, the first preparatory work is carried out in this yoke, but the second ^ ^ can be omitted. The second work is performed directly after the younger work. engineering. (Ό Ό 切除 切除 在 在 突出 突出 突出 突出 在 在 在 在 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出 突出In the form, when the second metal is removed, the joined metal is removed, and #1 is used to remove the gantry-projecting material from the friction stir.扣柯2 and the first-wearing 0 private 0, everyone P material 3. At this time, it is preferable to remove the surface A formed by the joined metal member and the quilt formed by the (8-1) protruding material After the configuration, the second protruding material V-material 2' and the largest f-material 3 are in close contact with the joined metal member i. Figure 10 is the joined metal member 丨2036-9751-PF after the protruding material cutting process; A perspective view of Chentf ” 200902203. As shown in Fig. 1G, the plasticized area wi on the kneading side and the plasticized area on the inner side are traversed from the first side c across the second side to form a continuous color. On the other hand, on the surface The side plasticized zone Between the domain W1 and the inner side plasticized region W2 'forms from the first side c to the second side d and continuously forms a minute In the surface-side plasticized region Π and the back-side plasticized region W2, the traveling direction of the joining rotary tool G (see the arrow ^, the heart) is on the left side, that is, in the second metal. The member lbJi continuously generates a void defect b from the first side surface c to the second side surface β. (8) The third preparatory work third preparation project prepares the abutting member at the time of friction stir batching on the first side surface C side (Preparation of the first projecting material 2' and the second projecting material 3), the starting position and the ending position of the frictional mixing of the joined metal member 1 are provided on the abutting member. The third preparatory work is in the present embodiment. In the middle, the first protruding material 2 is disposed on both sides of the joint portion of the joined gold, and the protruding material is disposed in the second protruding member 3' (8-", and the first protruding member 2 and the second protruding member are welded. The protruding material 3' is slidably joined to the joined metal member "8-2", and the first side surface c of the joined metal structure #1 faces the upper surface and is provided on the gantry of the friction feeding device (not shown). (8-3) engineering. (8-1) Projection of protruding materials In the material disposing project, the joined metal material 3' after the end of the project is covered. The protruding portion j 1 is as shown in Fig. 11, and in the second joining member 1, the second protrusion is disposed on the surface A, so that the The joint surface 31 abuts against the surface A. 2036-9751-PF; Chentf 32 200902203 Further, the second φ + ua material 3 is disposed on the surface B side to cover the protrusion portion, and the abutment surface 21 is abutted , m is connected to the inside B. At this time, the same as the (b 2) protruding material configuration, the first protruding /, the surface and the inside of the first protruding material 3 and the first side, the surface c and the second side D level. (8 - 2) welding project in the connection project, tr as shown in Figure 11, the joined metal members ^ 盥苐 a large material 2, opened;; AA seven, the inner corners 2a, 2b formed by the pound , welding and joining the joined metal members 丨 and *, and the younger ones. Further, the joined metal member 1 and the second projecting portion ο, the inner corner portions 3a, 3b formed by the dog material 3 are joined to each other by joining +, the metal member 1 and the second projecting member 3'. (8-3) Re-setting the project to re-set the project Φ, i, as shown in Figure 11, the joined metal member at the end of the welding project; [the first 彳 face C faces upwards, from the J1 facing The metal enamel member 1a% is restrained by the joined metal member 1 and placed on the table 牟μ and the wood again, so that the second protruding member 3 is located on the left side. (9) The second preparatory work The third-level project has the (Η) lower hole forming project, which is the lower hole formed at the beginning of the friction search before the third connection & (9-1) Under the formation of the lower hole, the project is as follows: 1 1 Is! & - j., ^ . Α ^ Figure 11 is not, it is the friction stir in the third joint work. The opening position of the mouthpiece Sm3 forms the lower hole 的3. That is, the lower eight forming project is the same as the above-mentioned seventy-seventh project, and that the lower hole reporter is used for the joint rotation and the G#. The occlusion of the 'G" pin G2 is inserted into the predetermined position of the tooth to reduce the insertion of the stirring pin G2 of the splicing tool G of the wire interface 2036-9751-PF; Chentf 33 200902203 impedance ( Indentation resistance Wg — The DT hole formation project is roughly the same as the (2-4) lower hole formation project of the first -, and the detailed engineering (1〇) third joint work is omitted. The third joint work is joint The work of the protruding portion η on the surface C side of the joined metal member ^. In the third present embodiment of the present embodiment, as shown in the U and 12, the joint rotation is used: and G, The stirring pin G2 of the joining rotary tool G is inserted (pressing the lower hole P3 of the surface 32 of the second protruding member 3, the λλ乂, ^^7卜八P3, and the inserted stirring pin g2 is In the drawing, the movement to the end position Em3 (refer to the traveling direction V), that is, the "starting position of the third joining work & is located at the start position side of the first joining 2: (refer to the traveling direction L). When the joining rotary king G moves, the metal around the iron mix is sequentially plastically fluidized' while The metalized fluidized metal is re-hardened to form a plasticized region (hereinafter referred to as the first side plasticized region ff3) when the separation pin is separated. When the friction is applied to the end position
Em3時,如第i 3圖所示,雖然 一 nQ , 木穴出材2的表面形成 拔孔Q3,但在本實施形態中仍然保留。 新於此’在第二本接合工程結束的時間點,如第9(b)圖 一不’具備假接合用旋轉工具F的摩擦攪拌裝置係位於第 -突出材2的上方。因此’如第12圖所示,當第三本接人 工程的開始位置設定於第二突出# 3’的上方時,可不移In the case of Em3, as shown in Fig. 3, although the surface of the wood hole 2 is formed as the hole Q3 by one nQ, it remains in the present embodiment. In the point that the second joining process is completed, the friction stirrer having the dummy joining rotary tool F is located above the first projecting member 2 as shown in Fig. 9(b). Therefore, as shown in Fig. 12, when the start position of the third access project is set above the second protrusion #3', it is not removed.
動具備本接合用旋轉卫具G的摩擦攪拌裝置而進行第三Z =合工程’可省略作業。第三本接合工程的詳細說明與第 本接合工程大略相同而省略。 2〇36-975l-pF;chentf 34 200902203 次口弟id圖所示,當進行第三本接合工 kiL T 衣面側 性化區域W1及裡面側塑性化區域W2的 ^ 1則面c側的_ 部份與第一側面側塑性化區域W3重 , 丨藉由表面側梦j 性化區域wi及裡面側塑性化區域W2 °丨忉進行再产j 擦攪拌,第一側面C側的空洞缺陷R及处 又 一 丨a Λ!汉二洞缺陷r2的至少 一部分由第一側面測塑性化區域W3 1幵j稭此,分別在空 洞缺陷R!及空洞缺陷Rs上形成填充部&、&。 而且,在本實施形態中,在進行第三本接合工程之前 雖然進行第三準備卫程及第三預備工程,但省略第三準備 工程及第三預傷工程(但在設置工程除外),纟第二本接合 工程之後直接進行第三本接合工程亦可。 又’在第三本接合工程之前,進行上述的第一突出材 接合工程、假接合工程以及第二突出材工程亦可。 (11)第四準備工程 第四準備工程為第四本接合工程之前所進行的工程, 在本施形癌、中,其為被接合金屬構件第二側面D側 朝向上方,再度設置於未圖*的夹具上的再設置工程。 (1卜1)再設置工程 於再設置工程中,在解除完成第三本接合工程的被接 口金屬構件1的拘束後,將被接合金屬構件丨的表裡反轉, 使第—側面D側朝向上方,而再度地設置於未圖示的摩擦 攪拌襞的台架上。在本實施形態中,第12圖所示,使被接 -至屬構件1於左右轴做半旋轉,使被接合金屬構件1的 表裡反轉。藉此,如第〗4圖所示,被接合金屬構件1的上 2036-9751-pf;Ghentf 35 200902203 面成為第二側面n + ^ + 構 面D之同恰,若從突合部J1面向第二金屬 件1 b,則第—突中 大出材2位於右側。 藉由摩彳祭攪拌裝置,也可以不解除被接合全屬 構们的拘束而使表裡旋轉。 、,屬 (12)弟四預備工程 第》預備工程為在第四本接合工程之前所進行的工 ^側面D側,具備在第四本接合工程的摩擦攪The third Z=closing process is performed by the friction stirrer provided with the joining rotary guard G, and the work can be omitted. The detailed description of the third joining process is substantially the same as that of the first joining process and is omitted. 2〇36-975l-pF;chentf 34 200902203 The next id id diagram shows the third side of the joint kiL T clothing side area W1 and the inner side plasticized area W2 _ The part is heavier than the first side plasticized area W3, and is re-produced by the surface side and the plasticized area W2 °丨忉, and the cavity defect on the first side C side R and the other 丨a Λ! At least part of the Han Erdong defect r2 is formed by the first side plasticized region W3 1幵j, and the filling portion &, &; Further, in the present embodiment, the third preparatory course and the third preparatory work are performed before the third joining process, but the third preparatory work and the third pre-injury project are omitted (except for the setting work), It is also possible to directly perform the third joining work after the second joining process. Further, before the third joining work, the first projecting material joining work, the false joining work, and the second projecting material project may be performed. (11) The fourth preparatory work The fourth preparatory work is a work performed before the fourth joint work. In the present invention, the second side face D side of the joined metal member faces upward, and is again set in the figure. * Reset the project on the fixture. (1) The re-installation process is performed in the re-installation process, and after the connection of the interface metal member 1 of the third bonding work is released, the front and back sides of the joined metal member 反转 are reversed. It is placed upwards and is again placed on a gantry of a friction stirrer (not shown). In the present embodiment, as shown in Fig. 12, the to-be-connected member 1 is half-rotated on the left and right axes to reverse the front and back of the joined metal member 1. Thereby, as shown in FIG. 4, the upper surface of the joined metal member 1 is 2036-9751-pf; the surface of the Ghentf 35 200902203 becomes the same as the second side surface n + ^ + the facing surface D, if the surface is oriented from the protruding portion J1 The two metal parts 1 b are located on the right side of the first protrusion. By the Capricorn stirring device, it is also possible to rotate the watch without releasing the restraint of the joined members. , (12) The fourth preparatory work of the fourth division The preparatory work is the work performed on the side D side before the fourth joint work, and has the friction stir in the fourth joint work.
的開始位置形成' I A 夏办成下穴的(12-ι)下穴形成工程。 (12-1)下穴形成工程 下八形成工程,如第14(a)圖所示,其為在第四本接 :釭中的摩彳祭攪拌、的開始位置‘形成下穴的工程。 藉匕可減低本接合用旋轉工具G的授掉銷G2的插入阻抗 (壓入阻抗)。 而且,由於(12_υ下穴形成工程與第一預備工程的 (2 4)下八形成工程大略相同,省略詳細的說明。 (13)弟四本接合工程 第四本接合工程為接合在被接合金屬構件1的第二側 面D侧的突合部η的工程。在本實施形態的第四本接合工 程中’使用本接合用旋轉工具G,從被接合金屬構件工的 第二側面D側進行摩擦授拌。 , 第四本接合工程,如第14(a)圖所示,將本接合用旋 轉工具G的攪拌銷G2插入(壓入)設定於第一突出材2,的 開始位置s“ ’插入的攪拌銷G2在中途不脫離而移動至結 束位置E“。在第二本接合工程中,從下穴p4開始進行: 2036-9751-PF;Chentf 36 200902203 擦攪拌,連續地進行直到結 置Em4。即,第四本接合工 程的開始位置SiM係位於第二 ^ 本接&工程的開始位置Em側 (參仃進方向v〇。當使本 不摆口灰轉工具G移動時,如第 14(b)圖所示’其攪拌銷g2的 〇周圍的金屬依次塑性流動化 之同柃,從授拌銷G2脫離的位詈卜 ^ 町位置上,塑性流動化的金屬再 度硬化而形成塑性化區域( ^ 乂下%為「弟二側面側塑性化區 域W 4」)。 在第三本接合工程結束的時間點,如第μ圖所示,且 備假接合用旋轉工具F的摩擦授拌裳置係位於第一突出材 2 的上方。然後,於π 1 - η i m “ ⑴υ再仅置工程後’藉由左右軸辦 ㈣’該摩擦攪拌裝置係位於第—突出材2, #正上方。 因此當第三本接合工程的開始位置設定於第—突出材2, 的上方時’可不移動具備本接合用旋轉工具G的摩擦授拌 裝置而進行第四本接合工程,可省略作業。 如第14(b)圖所示’當進行第四本接合工料,表面 側塑性化區域W1及裡面側塑性化區域W2的第二側面D側 的-部份與第二側面側塑性化區域f4重複。即,藉由表面 側塑性化區域π及裡面側塑性化區域W2的—部份進行再 度摩擦攪拌,第二側面D側的空洞缺陷Ri及空洞缺陷::的 至少一部分由第二側面D側塑性化區域W4斷開。藉此,分 別在空洞缺陷R!及空洞缺陷上形成填充部1、S4。 而且’在第四本接合工程之前,省略下穴形成工程 = 2-1),也可在第三本接合工程之後就直接進行第三本接 合工程。X ’在第四本接合工程之前’可進行上述第 2036-9751-PF/Chentf 37 200902203 出材接σ工釦、假接合工程、第二突出材接合工程。 (14)突出材切除工程 在突出村切除工程中,在第四本接合工程結束之後, :第犬出材2及第一突出材3從被.接合金屬構件1切除 (多”、、第1圖)。此時,最好除去形成於被接合金屬構件1 的表面Α及裡面β的毛邊。· 根據以上說明的本實施形態的接合方法,如第1圖所 示,如第1圖所示,即使第—金屬構件la及第二金屬構件 lb為厚度大,藉由於第—側面及第二側面D進行摩擦攪 拌可彳文第一側面c至第二側面D埋設連續的間隙(參照第 3 0圖的間隙1 j 9 )。 又在本接合用旋轉工具G的旋轉方向及行進方向設 疋成上述狀恶的情況下,在表面侧塑性化區域W1及裡面側 塑性化區域W2上,即使從第—側面C橫越至第二側面D形 成連續的空洞缺m Rl、R2,藉由將第三本接合卫程的開始 位置SM3設於第一本接合工程的開始位置&側,將第四本 接合工程的開始位£ s“設定於第二本接合工程的開始位 置心2側而進行摩擦授拌,可形成將空洞缺陷Rl、R2分別斷 開的填充部S1至S4。 即,在本實施形態令,本接合用旋轉工具G的旋轉方 向由於全部設定成右旋轉,空洞缺陷R產生於表面側塑性 化:域]π及裡面側塑性化區域W2的行進方向左侧的可能 性變高’行進方向的右側形成密度較高的塑性化區域。利 用如此的摩擦授拌的特性,如第1(3)及1(b)圖所示,空洞 2036-9751-PF;Chentf 38 200902203 缺陷R!、R2形成於第_ 下’第三本接合工程’構件lb的可能性變高的情況 具G的開始位置設定成^本接合工程的本接合用旋轉工 的兩端可由密度較古=所述的狀態,藉此空洞缺陷^ 第一側面C與第二^ 區域斷開。藉此,可製造 合金屬構件卜 之間的水密性及氣密性高的被接 於此’在本接合用旋轉工具“黃切 卜卜 塑性化區域π乃?… 丨之際, 可能形成氧化皮膜。例如, :所示,從被接合金屬構…第二_3進:摩= 掉之際,在橫切過突合 迴仃厚掠攪 一突出材2 接合金屬構件1與第 域心 B幵’成的氧化皮膜會捲入表面侧塑性化區 =。广本接合用旋轉工具G做右旋轉,則氧化皮膜形 纽表面侧塑性化區域…行進方向右側的可能性高,若 =轉’則形成於表面側塑性化區域W1的行進方向左 可能性高。 但是,根據本實施形態’由於塑性化區域Π乃至W4 的兩端部是重複’斷開氧化皮膜,可製造高品質的製品。 而且,在本實施形態中,雖然進行第二突出材接合工 程、假接合工程以及第—突出材接合工程,但並不限定於 b例如;f必連績地進行,每個工程也可以斷續地進行 摩擦授拌。又’在本實施型態中,雖然使用一對突出材進 行饭接σ工私及本接合工程,不使用突出材而進行摩擦攪 拌亦可。X,在本實施型態中,雖然在第一預備工程之後 直接進行第-本接合工程,在第一預備工程之後,進行第 2036-975i-PF;Chentf 39 200902203 二預備工程後,連續地進行第—本接合工程及第二本接合 工程亦可。 如前所述,本發明在被接合金屬構件i的外周四邊藉 由摩擦攪拌而進行接合之際,分別設定本接合用旋轉工具 G的%轉方向及行進方向。即,在進行摩擦攪拌之際,考 慮產生空洞缺陷R產生的可能性高的位置而設定本接合用 叙轉工具G的旋轉方向及行進方向。在第一實施型態中, 雖’,,、、針對本接合用旋轉工4 G纟部做右旋轉的情況作說 明’但並不限於此,可藉由本接合用旋轉工具G的旋轉方 向及行進方向而考慮各種接合的變化。 [弟一貫施型態] 例如,在第-實施型態中,本接合用旋轉工具G的旋 轉方向雖然設定成全都彻·士# 又疋珉王口 故右%轉,但也可如第二實施型態 般’全部設定為左旋轉。 〜 如第15圖所示,將本接人用始絲 接。用疑轉工具G的旋轉方向設 疋戚左方向,被接合金屬構 的表面A於行進方向V】上 i仃弟一本接合工程時,第_ 乐一本接合工程是從第一本接合 工程的結束位置側向開始位 擰姓, 息谓U進仃方向V2)而進行摩擦 攪拌。此時,由於本接合用 m R ^ ^ +Λ ± 轉具G為左旋轉,空洞缺 的行進方A + h η及裡面側塑性化區域W2 ]仃進方向右側的可能性變 較高的塑性化ε娀即μ 〃進方向左側係形成密度 Α Γ生化G域。即,此時 空洞缺陷R,、r2。 —,屬構件la形成 因此,第三本接合工程係 系攸弟—接合工程的開始位置 2036-9751-PF;chentf 切 200902203 .=進:Γ上進行摩輪。然後,第四本接合工程 产拌㈣5工程的開始位置側於行進方向〜上進行摩捧 根據上述第三本接合工程及第四本接合工程…η. 缺陷L、r2的兩踹Α庠、办 狂 工凋 0兩埏再度進仃摩擦攪掉,而 塑性化區域。笋此,ά h η 丨句山度孕乂呵的 ^錯此由於形成填充部ϋ S4The starting position formed the formation of the 'I-A' summer hole into the lower hole (12-ι). (12-1) Lower hole formation project The lower eight formation project, as shown in Fig. 14(a), is the project of forming the lower hole at the starting position of the stirring of the Capricorn in the fourth book. By this, the insertion resistance (pressing impedance) of the transfer pin G2 of the joining rotary tool G can be reduced. In addition, since the (12_υ下穴 forming project is roughly the same as the (2 4) lower eight forming project of the first preparatory work, detailed explanation is omitted. (13) The fourth joining project of the fourth joint project is joining to the joined metal. In the fourth bonding work of the present embodiment, the friction welding is performed from the second side D side of the joined metal member in the fourth joining process of the present embodiment. In the fourth joining work, as shown in Fig. 14 (a), the stirring pin G2 of the joining rotary tool G is inserted (pressed in) at the start position s " insert" of the first projecting member 2 The stirring pin G2 moves to the end position E" without departing from the middle. In the second joining process, starting from the lower hole p4: 2036-9751-PF; Chentf 36 200902203, stirring is performed continuously until the Em4 is closed That is, the starting position of the fourth joining project SiM is located at the start position Em side of the second joining & project (in the direction of the turning direction v〇. When the non-swinging gray turning tool G is moved, as in the first 14(b) shows the surrounding of the stirring pin g2 When the metal is sequentially plastically fluidized, the plastic fluidized metal is hardened again to form a plasticized region at the position of the 詈 町 machi from the distribution pin G2 ( ^ 乂 % is "the second side side plasticized region" W 4"). At the time point when the third joining process ends, as shown in Fig. μ, and the friction feeding mechanism of the dummy joining rotary tool F is located above the first protruding material 2. Then, π 1 - η im " (1) υ 仅 仅 工程 ' ' ' ' 藉 藉 藉 藉 藉 藉 藉 藉 藉 藉 藉 藉 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该When the protrusion 2 is above, the fourth bonding process can be performed without moving the friction feeding device provided with the joining rotary tool G, and the work can be omitted. As shown in Fig. 14(b), when the fourth bonding is performed The material-side, the surface-side plasticized region W1 and the second-side plasticized region W2 on the second side D side overlap with the second side-side plasticized region f4, that is, by the surface-side plasticized region π and the back side plasticity Part of the W2 area By friction stir, at least a part of the void defect Ri and the void defect on the second side D side is broken by the second side D side plasticized region W4. Thereby, the filling portion 1 is formed on the void defect R! and the void defect, respectively. , S4. And 'Before the fourth joint project, the lower hole forming project = 2-1 is omitted.) The third joint project can also be directly performed after the third joint project. X ' in the fourth joint project Previously, the above-mentioned 2036-9751-PF/Chentf 37 200902203 can be used to produce the sigma buckle, the false joint project, and the second projecting joint project. (14) The protruding material removal project is in the prominent village resection project, in the fourth After the completion of the joining process, the first dog material 2 and the first protruding material 3 are cut off from the joined metal member 1 (multiple, first drawing). At this time, it is preferable to remove the burrs formed on the surface Α of the joined metal member 1 and the inside β. According to the bonding method of the present embodiment described above, as shown in FIG. 1, as shown in FIG. 1, even if the first metal member 1a and the second metal member 1b are thick, the first side and the second side are The side surface D is subjected to friction stir to embed a continuous gap from the first side surface c to the second side surface D (refer to the gap 1 j 9 in FIG. 30). When the rotation direction and the traveling direction of the joining rotary tool G are set to the above-described state, the surface side plasticized region W1 and the back side plasticized region W2 are traversed from the first side surface C to the first side. The two side faces D form a continuous cavity lacking m Rl, R2, and the start position of the fourth bonding work is set by setting the start position SM3 of the third joining process to the starting position & side of the first joining work. s "Setting on the center 2 side of the second joining process to perform friction feeding, and forming the filling portions S1 to S4 for breaking the cavity defects R1 and R2, respectively. Since the rotation direction of the rotary tool G is all set to the right rotation, the void defect R is plasticized on the surface side: the possibility of the left side of the traveling direction of the domain]π and the inner plasticized region W2 becomes higher, and the right side forms the density of the traveling direction. Higher plasticized area. Using such frictional mixing characteristics, as shown in Figures 1(3) and 1(b), void 2036-9751-PF; Chentf 38 200902203 Defect R!, R2 formed in the first Under the 'third joint project' component lb In the case where the energy is high, the starting position of the G is set so that both ends of the joining rotary worker can be in a state in which the density is relatively old, whereby the cavity defect ^ the first side C and the second area are In this way, it is possible to manufacture a high-tightness and airtightness between the metal-bonding members, and to connect the plasticizer to the plasticizing region π? ... At the time of sputum, an oxide film may form. For example, as shown in the following: from the joined metal structure... the second _3 into: the friction = the cross, the cross-cutting and the smashing back, the smashing of the protruding material 2, the joining of the metal member 1 and the first-phase heart B幵' The oxide film will be entangled into the surface side plasticized zone =. When the wide rotating tool G is rotated rightward, the plasticized surface of the oxide film-shaped surface is likely to be on the right side in the traveling direction, and if it is rotated, the possibility of forming the left-side plasticized region W1 in the traveling direction is high. . However, according to the present embodiment, since the both ends of the plasticized region Π or W4 are repeatedly "broken off the oxide film", a high-quality product can be produced. Further, in the present embodiment, the second protruding material joining process, the false joining process, and the first protruding material joining work are performed, but the present invention is not limited to b, for example, f must be performed continuously, and each project may be intermittent. Ground friction mixing. Further, in the present embodiment, although a pair of projecting members are used for the catering process and the joining work, the friction stir can be performed without using the projecting members. X. In the present embodiment, although the first-joining work is directly performed after the first preparatory work, after the first preparatory work, the 2036-975i-PF; the Chentf 39 200902203 second preparatory work is continuously performed. The first joint project and the second joint project are also possible. As described above, in the present invention, when the outer periphery of the joined metal member i is joined by friction stir, the % turning direction and the traveling direction of the joining rotary tool G are set. In other words, when the friction stir is performed, the rotation direction and the traveling direction of the joining reversing tool G are set in consideration of a position where the possibility of occurrence of the void defect R is high. In the first embodiment, the case where the right rotation of the joining rotary tool 4G is rotated right is described. However, the present invention is not limited thereto, and the rotation direction of the joining rotary tool G and The change in the various joints is considered in the direction of travel. [Drawing mode] For example, in the first embodiment, the rotation direction of the joining rotary tool G is set to be the same as that of the whole. The implementation type is all set to the left rotation. ~ As shown in Figure 15, connect the receiver to the original wire. When the direction of rotation of the suspecting tool G is set to the left direction, and the surface A of the joined metal structure is in the direction of travel V, the first joint project is from the first joint project. At the end position of the end position, the last name is twisted, and the U is in the direction of V2) and friction stir is performed. At this time, since the meshing m R ^ ^ + Λ ± the rotating gear G is the left rotation, the traveling side A + h η of the void deficiency and the plasticized region W2 of the inner side become more likely to be deformed to the right side. ε 娀 娀 娀 μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ μ That is, at this time, the void defects R, r2 are present. -, the formation of the member la, therefore, the third joint engineering system is the younger brother - the starting position of the joint project 2036-9751-PF; chentf cut 200902203. = In: Γ on the wheel. Then, the fourth joint project produces the mixing (4) 5 project starting position side in the direction of travel ~ on the top of the joint according to the third joint project and the fourth joint project... η. defects L, r2 The madman withered two squats again into the friction and stir, and the plasticized area. Shoot this, ά h η 丨 山 山 山 山 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^
與第二側面D之問的伟—ω 丫 J面C 〗的軋岔性及水密性可更加提高。 即’如第一實施帮能 _ — #絲曰 心及第二霄施型態所示,本接合用 =工” G的旋轉方向為全部同方向的情況下,第 二程中的摩擦授拌的開始位置設定為 : =擦攪拌的結束位置側,同時第三本接合工程;: 攪拌的開始位置係設定成第一 ,摩不 開始位置側及第二本…中的摩擦攪拌的 其中之一,第摩擦授掉的開始位置侧的 定成第—本接合工程中的1摩擦搜掉的開始位置係設The rolling property and watertightness of the wei-ω 丫 J-face C of the second side D can be further improved. That is, as shown in the first implementation of the _ _ _ 曰 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 , , , , , ” The starting position is set to: = rubbing the end position side of the stirring, and the third joining work; the starting position of the stirring is set to the first, one of the frictional stirring in the non-starting position side and the second... , the setting of the first position on the side of the start of the first friction, the first position of the friction search in the joint project
Μ 、摩擦攪拌的開始位置側及第_ iL 接合工程的摩擦攪拌的Μ 彳〗及弟—本 「笛― 的開始位置側的其中之另一。 L第二貫施型態] 本2例如’第16圖所示的第三實施型態的接合m 本接合用旋轉工具G的旋 方法就 是盘第轉方向為不同方向的的特徵而言 & ”乐只%型態不同的。 〇 接人::’她型恶的接合方法在第-本接合工程中,將本 接合用旋轉工具g的旋轉大& < — τ將本 。侧向第二側面0側(表::疋成左旋轉’從第-側面 另一方面,第二本接、Γ )進行摩擦授拌。Μ, the starting position side of the friction stir and the friction stir of the _iL joint project 及 及 and the other one of the starting position side of the " flute". The second type of the second type] This 2, for example, The joining method of the third embodiment of the joining rotary tool G shown in Fig. 16 is such that the disk turning direction is different in the direction in which the disk turning direction is different.接 Pickup:: The joint method of her type of evil is in the first-joining project, and the rotation of the joining rotary tool g is larger &< - τ. The side of the second side 0 side (the table: 疋 is rotated leftward from the first side, and the second, 第二, 第二) is subjected to friction mixing.
的旋轉方向設定成右旋轉之π ± 接口用紅轉工具G 轉之同時’將摩擦授拌的開始位置 2036~975l~PF;chentf ^ 200902203 a疋於第纟接合工程的開始位置側,從第 卜 二側面D(參照行進方向 面C向第 彡進仃摩擦攪拌。 於表面側塑性化區域W1 1:1時,形成 、工,同缺陷R,以及形成 塑性化區域W2的空洞缺 战於裡面側 構件ia上。 心第一金屬 因此’第三本接合工程將本接合用旋轉工 方向設定成左旋轉的情況下,如第16圖所_,、、轉 的開始位置設定成第_本 π ’將摩擦攪拌 ««工耘的開始位置側 側A向裡面側B(參照行進 從表面 + 也 丁、方向V3 )進行摩擦攪拌。 方面,第四本接合工程為將本接合見二二― 向設定成右旋轉的情況 轉,、〇的旋轉方 將厚擦撹拌的開始位 第一本接合工程的結束位置,從 置°又疋成 行進方向V/ )進行卿拌•二側向裡面㈣(參照 撹拌。根據上述的第三本接人工r 及弟四本接合工程,处 按口工耘 二洞缺陷Rl、L的兩端再度進 攪拌,在密度較高的塑性化區 :“ 填充部&至^第一側面〇盘第由於形成 密性可以更加提高。 軋在性及水 即,如第16圖所示,在第一本接合 用旋棘工且Γ你· ·/· 王中’使本接合 用鉍輅工具G做左旋轉而設 接合用旋轉工具"行進…“金屬構件1a位於本 接合工程中,使本 在弟一本 第-全屬構件】 轉^做右旋轉而設定成使 ^屬構件&位於本接合用旋轉卫具G的行進方向户 侧,第三本接合工浐笙 向左 轉工且G做右日本接5工程中’若本接合用旋 轉- <故右方疋轉,設定本接合用旋轉工具g,使第一金 2036-9751-PF;chentf 42 200902203 旋Γ二:進方向右側,若本接合用旋轉…做左 行進方二 旋轉工具G,使第—金屬構件h位於 。工側’如此可更提高第—側面 的盗令L, /、乐一側面D側 白勺乳被性及水密性。 接二::然並未具體地圖示,在第一接合工程中,使本 於:接 具G做右旋轉’設定成使第-金屬構件1“立 」=用旋轉工具。的行進方向右側,另—方面,在第 成使第δ:Γ’使本接合用旋轉工具“故左旋轉而設定 3 r la位於本接合用旋轉工^的行進方向 三本接合工程及第四本接合工程中,若本接合用 疋工具G做右旋轉,設定本接合用旋轉工呈 金屬構件la位於行進方向左側,若旋 二Lr本接合用旋轉工具G,使第一金屬構… 、丁進方向右側,如此可更提高第一側面The direction of rotation is set to π of the right rotation. The interface is rotated with the red-turning tool G. The starting position of the friction mixing is 2036~975l~PF; the chentf ^ 200902203 a疋 is at the beginning of the third joint project, from the The second side D (refer to the traveling direction surface C to the third 彡 仃 friction stir. When the surface side plasticized area W1 1:1, the formation, the work, the same defect R, and the void forming the plasticized area W2 are out of battle In the case of the first member of the first metal, the third metal joining process is set to the left rotation when the joining rotary direction is set to the left, and the starting position of the turning is set to the first π. 'The friction stir «« the starting position side A side of the workpiece is to the inner side B (refer to the travel from the surface + also, the direction V3). In this aspect, the fourth joint work is to see the joint. When the rotation is set to the right, the rotation of the crucible will be the end position of the first jointing work of the thick rubbing and mixing, and the direction of the first joining will be changed from the set to the direction of travel V/) to carry out the two sides to the inside (4) ( Refer to the mixing. According to the third above After the joint work of the artificial r and the four brothers, the two ends of the two holes R1 and L are re-mixed according to the two-hole defects. In the plasticized area with higher density: “filling part & to ^ first side 〇 Because the formation of the tightness can be further improved. Rolling in the sex and water, as shown in Figure 16, in the first joint with the spine and Γ · · · · Wang Zhong ' make the joint with the tool G Rotating left to set the joining rotary tool "Traveling..."The metal member 1a is located in the joining process, and the first member of the first member is rotated to the right to be set so that the member is located in the present The joining direction of the joint rotation guard G is the left side of the joining work, and the third joining work is turned to the left and G is the right Japanese connecting 5 project. If the joining is rotated - < With the rotary tool g, the first gold 2036-9751-PF; the chentf 42 200902203 is rotated two: the forward direction is right, and if the joint is rotated, the left-hand side two rotation tool G is made, so that the first metal member h is located. The side 'so can improve the first side of the thief L, /, Le one side of the side of the white milk Watertightness: Secondly, it is not specifically illustrated. In the first joining process, the "right rotation of the adapter G" is set to "set the first metal member 1" = use a rotary tool. On the right side of the traveling direction, on the other hand, in the first step, the δ:Γ' is used to rotate the joining rotary tool, so the left rotation is set, and 3 r la is set in the traveling direction of the joining rotary tool, and the fourth joining project and the fourth copy are set. In the joining process, if the joining tool G is rotated rightward, the joining rotary machine is set such that the metal member la is located on the left side in the traveling direction, and if the second Lr is used in the joining rotary tool G, the first metal structure is formed. The right side of the direction, so that the first side can be improved
>f@l| ΛΑ ^ t , 7、乐—側面 D 側的瑕^岔性及水密性。 :言之,形成於表面側塑性化區域心 =W2=陷“容易共同地形成於第—金二 ,在第二本接合工程及第四本接合工程中,最好設 疋合用旋轉工具G的旋轉方向及行進方向而使第一金 屬構件la側比第二金屬構件lb側以 一 拌。 又门在度進行摩擦攪 =方面,形成於表面侧塑性化區域W1以及 =域:空洞缺陷R1、R2形成於第二金屬構件_ 月/下,在第二本接合工程及第四本接合工程中,最好設 2036-9751-pp;chentf 43 200902203 .合用旋轉工具G的旋轉方向及行進方 屬構件lb側比第-金屬構件la側 吏 拌。. 门么厌進仃摩擦授 的^且’本發明在不脫離本發明的旨趣的範圍内做適舍 的艾更。例如,本實施型態的摩擦攪 ^ H . 裝置雖然疋從被接 。金屬構件的上方進行摩.㈣拌,但不限 金屬構件的周圍’本接合用 ?接合 拌亦可。又,第一全屬構件讀具邊移動邊進行摩擦授 乐生屬構件la及第二全屈糂 空的構件。 金屬構件lb可為中 又’在本實施型態中,從被 行座梃擰姓从办丨r丄, 工屬?再1午1的側面進 件心u面Γ纟工程雖然是相對於被接合金屬構 :則面C進行摩擦攪拌的第三本接合工程、相對 於弟二側面D而進行摩擦授拌的第四本接合工程目對 於任一邊的側面進行摩擦授掉亦可。 -相對 [第四實施型態] 本發明的第四實施型態的接合方法,如第 相對於使第-金屬構件20 圖所不, 被接合金屬構件201的突”金屬構件20ib突合的 口邛J21從表面A、裡面B、坌 側面C及第二側面Dit φβ弟- 第二金屬構件㈣具備本體=太弟一金屬構件•與 後,形成於第-側面C及第本體部還薄的段部。然 則向L及第二侧面D的塑性 距離比被接合金屬構件2K 長 第-金屬構件心及第二二:J21的厚度還大。 所不’為大略相同的形 “8圖>f@l| ΛΑ ^ t , 7, music - side D side of the 瑕 ^ 岔 and water tightness. : In other words, the plasticized area formed on the surface side of the core = W2 = trapped "easy to be formed collectively in the first - gold two, in the second joint work and the fourth joint work, it is preferable to provide the rotary tool G The first metal member la side is mixed with the second metal member 1b side in the direction of rotation and the direction of travel. The door is formed on the surface side plasticized region W1 and the = domain: void defect R1 in terms of frictional agitation. R2 is formed in the second metal member_month/lower, and in the second joint work and the fourth joint work, it is preferable to set 2036-9751-pp; chentf 43 200902203. The rotation direction and the traveling direction of the combined rotary tool G The member lb side is mixed with the first metal member la side. The door is ruined by the friction and the present invention does not deviate from the scope of the present invention. For example, the present embodiment The friction stirs the H. The device is connected to the upper part of the metal member. However, it is not limited to the surrounding of the metal member, and the joint is used for the joint. Moving the edge to perform the frictional music component and the second full The member of the stencil is hollow. The metal member lb can be in the middle and in the present embodiment, from the side of the seat to the 姓 从 从 丄 丄 工 工 工 工 工 工 工 再 再 再 再 再 再 再 再 再 再 再 再 再The fourth joint work of the frictional agitation of the surface C with respect to the joined metal structure, and the fourth joint work of the frictional mixing with respect to the two side faces D, the friction is imparted to the side of either side. [4th Embodiment] The joining method of the fourth embodiment of the present invention is such that, as opposed to the first metal member 20, the protruding metal member 20ib of the joined metal member 201 is protruded. The mouth J21 from the surface A, the inner B, the side C and the second side Dit φβ - the second metal member (four) is provided with a body = a younger member of a metal member, and is formed on the first side C and the body portion Thin section. However, the plastic distance to L and the second side face D is larger than the thickness of the joined metal member 2K, the second metal member core, and the second two: J21. Not what is roughly the same shape
具備与度大的本體部Q 2〇36-9751-PF;Chentf 200902203 以及在本體部Q的端部形成厚度薄的段部r。第—金屬構 件201a及第二金屬構件2〇几係由鋁、鋁合金、銅、銅合 金、鈦、鈦合金 '鎂、鎂合金等可摩擦攪拌的金屬材料。 在以下的說明中,第一金屬構件2〇la的表面為表面 212a、裡面為裡面_、一邊的側面為側面_以及另 -邊的側面為側面215a。又,段部R的表面為段部表面 21 7a相對於段部表面21 7a垂直地形成的段㉝尺的端面為 段部端面218a、從段部表面217a垂直豎立的面為垂直面 2^a。段部端面218a的高度以pl形成’段部表面仙的 寬度以P2形成,垂直面216a的高度以p3形成。 、另—方面’第二金屬構件2Glb的表面為表面2l2b、 裡面為裡面213b、另一方面的側面為側面21扑以及另一 邊的側面為侧面215b。又,段部㈣表面為段部表面⑽、 相對於段部表自217b形成垂直的段 κ的鳊面為段部端面 面2^本體_段部表面抓垂直而形成的面為垂直 面216b。段部端面218b的高度 的官声w 0 门又乂 Ql形成,段部表面217b 度q2形成,垂直面㈣的高度以q3形成。 ^ =屬構件,及第二金屬構件2仙的側面間的 長度二成大略相等之同時,相向的段部“ W、P2 = q2、P3%qi。 p 接著,針對第四實施形態的接合 施形態的接合方法包括⑴準備工程、方'明。第四實 ⑺第-本接合工程、⑷第二預備工程、)(=工程、 程、(6)镇-唯m . ,,、 )第—本接合工 率備工程、⑺第三預備工程、⑻第三本接合. 2036-9751-PF;Chentf 45 200902203 工程、(9)第四預備工鋥、nfn 斤一 胥枉(10)弟四本接合工程。而且,結 。第一本接程及第四本接合卫程而稱為側面本接合工 程。又,與第—實施形態重複的部分省略其說明。 (1)準備工程 在準備工程中,第—金屬構件201a與第二金屬構件 2〇lb突合而形成被接合金屬構件2们的突合工程、將第— 突出材202及第二突出材2〇3配置於被接合金屬構件加 的兩側面的突出材配置工程、第一突出材2〇2及第二突出 材203與被接合金屬構件2〇1藉由溶接而假接合的溶接工 程、將被接合金屬構件2〇1設置於未圖示的摩擦攪拌裝置 的台架上的設置工程。 突合工程,如第18(a)及18(b)圖所示,其使第一金屬 構件201a的垂直面2;l6a、段部表面217a及段部端面21心 分別與第二金屬構件2〇ib的段部端面2i 8b、段部表面217b 及垂直面21 6b相向而使兩者突合。又,第一金屬構件2〇ia 的表面212a與第二金屬構件2〇lb的表面212b齊平,第一 金屬構件201a的裡面213a與第二金屬構件2〇lb的表面 213b齊平。又,第一金屬構件2〇la的一邊的側面2丨切與 弟一金屬構件201b的一邊的側面214b齊平,第一金屬構 件201a的另一邊的側面21 53與第二金屬構件2〇lb的另一 邊的側面215b齊平。如第17圖及第18圖所示,藉由突合 工程,在第一金屬構件2〇la與第二金屬構件2〇lb的突合 面上形成突合部J21。 而且’被接合金屬構件201的表面為表面a、裡面為 2036-9751-PF;Chentf 46 200902203 裡面B、一邊的側面 — 二側面D。又,在$ ' 丨面G以及另—邊的側面為第 部川的各平面線形為u,側面D中,形成突合 對於平面線形u及平面線形u形成^面線形L2分別相 在突出材配置工程中, 構件2。1的兩側面 對突出材配置於被接合金屬 如第19圖及第20 出村2〇2及第二突出請, 具備分別覆蓋第—側面c及第二“5部而配置的元件, 一突出材咖及第二突出^ 的尺寸及形狀。第 # 201 ^ ^ -+i 03分別具備與被接合金屬構 T o: 度的尺寸,第-突出請及第二突 出材哪的表面及裡面與被接合金屬構件如的表面 裡面B齊平。雖鈇筮 办 及 … …出材2°2及第二突出材203的材 、 形心中形成與被接合金屬構件2〇1 為相同組成的金屬材料。 在炼接工程中,如第19圖所示,㈣接合金屬料 2〇1與第A出材202所形成的内側角部2〇2a、2〇2b溶接 而將被接合金屬構件201與第一突出材2〇2作假接合。而 且,被接合金屬構件201與第二突出材2〇3所形成的内側 角部203a、203b熔接而將被接合金屬構件2〇1與第二突出 材203作假接合。而且,可跨越内側角部2〇2a、2〇2b及 203a、203b的全長而連續地實施熔接,也可斷續地實施熔 接。 在設置工程中,將第一突出材2〇2及第二突出材2〇3 假熔接後的被接合金屬構件201载置於未圖示的摩擦攪拌 2036-9751-PF;Chentf 47 200902203 裝置的台架上’例如使用爽 形態的上述摩捧 厂#束成…法移動。本實施 η松 為從被接合金屬構件20] „ 進仃摩擦攪拌而設定的裝置。 牛2〇1的上方 (2)第一預備工程 在第-預備工程中,對屬 的表面Α的突合部J2 在被接口金屬構件2〇1 1使用小型的旋轉工呈F推> /』 合。本實施形態的第一 、進仃假接 愈第1出姑9nQ 備程包括被接合金屬構件201 ”第-大出材203的突合部J23接 程、接合被接合金j槿杜9ηι 大出材接合工 接口金屬構件2〇1的突合部J21的接人工史 被接合金屬構件201盘第_ σ牙王、 丄”弟一犬出材202的突合 的第一突出材接合工程以及 J22接合 拌的開始位置形成下穴的下穴形成工程。 *搜 第預傷工私中’如第2〇圖所示,使一個假接A用 旋轉工具移動而形成連續移動的執跡,對於突合部J2:、 川、J22連續地進行摩擦授拌。即,使插入摩擦授摔的開 始位置SP1的假接合用旋轉工具F的授掉鎖叫參昭第別 圖)在中途不脫離而移動至結束位置Ep”而且,在本實施 形態中,雖然將摩擦授拌的開始位置&設於第二突出材 203上,將摩擦授拌的結束位置Ερι設於第一突出材⑽上, 開始位置Spi與結束位置ep1並無限定。 如第20圖所示,使小型旋轉工具F位於設在第二突出 材203的適當位置的開始位置Spi的正上方,接著,使小型 旋轉工具F邊旋轉邊下降而將攪拌銷ρ2壓附於開始位置 SP”攪摔銷F2的全體進入第二突出材2〇3,而且肩部fi 2036-9751-PF;Chentf 48 200902203 、下糕面F11的整面接觸於 使小型旋轉工呈F A 出材203的表面,之後 ^ ,、邊疋轉邊朝第二突出材接合工程的起點 s 3做相對.移動。使 ^ ^ 4 i %轉工具F做相對移動而連續地進 4 一大出材接合工程的起‘點S3.為止,之後 社趣點s3小型旋鐘丁目0 * 轉,、s3不脫離而依此狀態移行至第二 犬出材接合工程。 在弟一犬出材接合工程中,對;__ 接合金屬構件m的突”似一大出#2〇3與被 大口J23進仃摩擦授拌。具體而言, ^破接合金屬構件201與第二突出材203的 上設定摩擦授拌的路徑,沿著該路徑使小型旋轉工呈= 相對移動’對於突合部如進行摩擦授拌。而在本實 施形態中,小型旌雜T目p 士 1 , 、 妓人 _工具F在中途不脫離而從第二突出材 接5工程的起點s3至終點㈡連續地進行摩擦授摔。 ::型旋轉工具F的攪拌銷F2進入突合部J23 Γ被接合金屬構件201與第二突出材_拉離的力作用, 2於被接合金屬構件2G1與第二突出材2G3所形成的内側 角部203a、203b(參照第21圖)做炫接而進行假接人 防止被接合金屬構件201與第二突出材2〇3之間形成口開孔。 在::旋轉工具F到達第二突出材接合工程的終點心 之後,在〜點e3不結束摩擦授拌而連續地進行摩擦授拌直 到假接合工程的起點sl’依此狀態移行至假接合工程。即, 從第二突出材接合工程的終點e3到假接合工程的起點 S1,小型旋轉工具F不脫離而繼續進行摩擦攪拌,而且,‘, 在起點sl小型旋轉工具f不脫離而移行至人 且 又 <安5工程。如 49 2036-9751-PF;Chentf 200902203 在苐u材接合工程的終點e3, 需要脫離作業,而且在 轉/' 在假接合工耘的起點si,不需 的插入作業,因此可達到預備性的接合作2 效率化、迅速化。 伐》tF菜的 J21=r工程中,對於被接合金屬構件加的突合部 接縫(二掉。具體而言’在被接合金屬構件201的 型旋轉工二)上設定摩擦刪路Η 地進行摩擦授拌。而且,在本4;::”21的全長連續 F在中途不脫離而從假接合工二: 地進行摩擦攪拌。 “至終點el連續 二小Γ轉工具'到達假接合工程的終點ei之後,在 *出:接擦攪拌不結束而連續地進行摩擦攪拌直到第-:::接:工程的起點S2,依此狀態移行至第-突出材接 程3 \讀接合卫程的終點Μ至第-突出材接合工 μ 具F不脫離而繼續進行摩擦㈣ ::::2,小型旋轉工具F不脫離而移行至第-突辑 突出突出材接合工程中,對被接合金屬2〇1與第— 〇2的突合請進行摩擦攪拌。具體而言,將摩 m見的設定於被接合金屬構件201與第—突出材 對移動'=1 邊界線)上’沿該路徑使小型旋轉工具^做相 Γ 合請掏輪。而且,在本實施 μ中’小型旋轉工具F在中途不脫離而從第一突出材接 2〇36-975l-PF;chentf 5〇 200902203 合工程的起點s2至終點62連續地進行摩擦授掉。 又,當小型旋轉工具F的擾拌鎖F2進入突合部J22. 時,被接合金屬構件2 〇 J盥 ^ . ui興弟一犬出材202拉離的力作用, ^於被接合金屬構件2G1與第一突出材挪所形成的内側 1助、職彳轉接㈣行假接合,可防止被接合金屬 構件201舆第-突出材202之間形成開孔。 在小型旋轉工且F ?|丨洁贫 * / /、 達弟一犬出材接合工程的終點e2 之後’在終點e 2摩據播她丁斗;t ^ ± 帋攪拌不結束而連續地進行摩擦攪拌直 到突出材202的結束位置心為止。而且在本實施 形態中’結束位置Ερι設於被接合金屬構件2〇1的表面A侧 =接缝(邊界線)的延長線上。即’結束位置&也是後述的 弟一本接合工程中的摩擦攪拌的開始位置。 在小型旋轉工具F到達結束位置Επ之後,使小型旋轉 工具F邊旋轉邊上升’而使擾拌銷F2從結東位置Ερι脫離。 下穴形成工程為在第一本接合工程的摩擦搜拌的開始 置开v成下八的工釭(參照第4 (b)圖)。在本實施形態的下 开/成工私中下八(圖式省略)係形成於設定在第一突出 材2 02的表面的Sin上。 (3)第一本接合工程 第一本接合工程為使被接合金屬構件201的表面A側 的大。4 J21真正地接合的工程。在本實施形態的第一本 接合工程中’❹大型旋轉工4 G,肖假接合的狀態下的 突合部J21從被接合金屬構件2〇1的表面A惻進行摩擦攪 拌。 2036-9751-PF;Chentf 51 200902203 在第一本接合工程中,如第21圖所示,使大 工 具G的攪拌銷G2插入(壓入)形成於開始位置心的下一 P1’插^的授拌銷G2在中途不脫離而移動至結束位置A body portion Q 2〇36-9751-PF having a large degree is provided, and a segment r having a small thickness is formed at the end portion of the body portion Q at Chentf 200902203. The first metal member 201a and the second metal member 2 are made of a friction stirrable metal material such as aluminum, aluminum alloy, copper, copper alloy, titanium or titanium alloy, such as magnesium or magnesium alloy. In the following description, the surface of the first metal member 2〇1a is the surface 212a, the inside is the inside, the side on one side is the side surface _, and the side surface on the other side is the side surface 215a. Further, the surface of the segment portion R is such that the end surface of the segment surface 21 7a perpendicularly formed with respect to the segment surface 21 7a is a segment end surface 218a, and the surface vertically erected from the segment surface 217a is a vertical surface 2^a . The height of the end surface 218a of the segment portion is formed by pl. The width of the surface of the segment portion is formed by P2, and the height of the vertical surface 216a is formed at p3. Further, the surface of the second metal member 2G1b is the surface 21bb, the inside is the inner surface 213b, and the side surface on the other side is the side surface 21 and the side surface on the other side is the side surface 215b. Further, the surface of the segment portion (4) is the surface of the segment portion (10), and the surface of the segment portion κ is formed perpendicularly from the 217b. The surface of the segment is the end surface of the segment. The surface of the segment is perpendicular to the surface of the segment. The height of the segment end surface 218b is formed by the official sound w 0 gate Q1, the segment surface 217b is formed by q2, and the height of the vertical surface (four) is formed by q3. ^ = member, and the length between the sides of the second metal member 2 is substantially equal, and the opposite segments "W, P2 = q2, P3%qi. p Next, for the joint of the fourth embodiment The joint method of the form includes (1) preparation engineering, Fang Ming, fourth actual (7) first-joining project, (4) second preparatory project, (=engineering, Cheng, (6) town-only m.,,, ) - The joint work rate preparation project, (7) the third preparatory work, (8) the third joint. 2036-9751-PF; the Chentf 45 200902203 project, (9) the fourth preparatory work, the nfn catty (10) brother four The joining process, and the first and fourth joining processes are referred to as the side joining work. Further, the description of the parts overlapping with the first embodiment is omitted. (1) Preparation work in preparation work The first metal member 201a and the second metal member 2b are protruded to form a joint project of the joined metal members 2, and the first projecting member 202 and the second projecting member 2〇3 are disposed on the joined metal member. The protruding material arrangement project on the side, the first protruding material 2〇2 and the second protruding material 203 and the The joining process of the joining metal member 2〇1 by the welding and the false joining, and the joining metal member 2〇1 are provided on the gantry of the friction stirrer (not shown). The project, such as the 18th (a) And as shown in FIG. 18(b), the vertical surface 2; 16a, the segment surface 217a, and the end surface 21 of the first metal member 201a are respectively connected to the end surface 2i 8b of the second metal member 2 〇 ib The surface 217b and the vertical surface 216b face each other to cause the two to protrude. Further, the surface 212a of the first metal member 2A is flush with the surface 212b of the second metal member 2b, and the inner surface 213a of the first metal member 201a is The surface 213b of the second metal member 2〇1b is flush. Further, the side surface 2 of one side of the first metal member 2〇1a is flush with the side surface 214b of one side of the metal member 201b, and the other side of the first metal member 201a The side surface 21 53 of one side is flush with the side surface 215b of the other side of the second metal member 2〇1b. As shown in FIGS. 17 and 18, the first metal member 2〇la and the second metal are formed by the projecting process. A protruding portion J21 is formed on the protruding surface of the member 2〇1b. And 'the metal member 201 is joined The surface is the surface a, the inside is 2036-9751-PF; the inside of the Chentf 46 200902203 is B, the side of the side - the two side D. In addition, the sides of the $' 丨 G G and the other side are the planes of the u, in the side D, the formation of the protrusion for the plane line u and the plane line u form the surface line shape L2 respectively in the projecting material arrangement, the two sides of the member 2.1 are placed on the metal to be joined as shown in Fig. 19 and The 20th out of the village 2〇2 and the second protrusion are provided with the size and shape of the elements arranged to cover the first side c and the second “5 parts, one protruding material and the second protruding ^. The #201^^-+i03 respectively has a size of T o: degrees with the joined metal structure, and the surface and the inside of the first protrusion and the second protrusion are flush with the surface B of the metal member to be joined, for example. The metal material of the same material as that of the joined metal member 2〇1 is formed in the material and the center of the second protrusion 203. In the refining process, as shown in Fig. 19, (4) the joining metal material 2〇1 and the inner corner portions 2〇2a and 2〇2b formed by the A-th material 202 are melted to join the joined metal member 201 and the first The protruding material 2〇2 is used as a dummy joint. Further, the joined metal member 201 is welded to the inner corner portions 203a, 203b formed by the second projecting members 2'', and the joined metal member 2''1 and the second projecting member 203 are falsely joined. Further, the welding can be continuously performed across the entire length of the inner corner portions 2〇2a, 2〇2b, and 203a and 203b, and the welding can be intermittently performed. In the installation process, the joined metal member 201 after the first protruding material 2〇2 and the second protruding material 2〇3 are falsely welded is placed on a friction stir 2036-9751-PF (not shown); the device of the Chentf 47 200902203 On the gantry, for example, the above-mentioned motorcycle holding factory of the cool form is used to move. In the present embodiment, η loose is a device that is set by friction stirrer from the joined metal member 20]. Above the cow 2〇1 (2) The first preparatory work in the first preparatory work, the joint of the surface Α of the genus J2 is pushed by the small rotating machine by the interface metal member 2〇1 1 and is F. The first one of the present embodiment is the first one, and the first step 9nQ is prepared to include the joined metal member 201 ” The joint portion J23 of the first-large material 203 is engaged, and the joint of the joint portion J21 of the large-joined joint interface metal member 2〇1 is joined. Wang, 丄 弟 一 一 一 一 一 一 一 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 It is shown that one of the dummy joints A is moved by the rotary tool to form a continuous movement, and the joints J2:, Chuan, and J22 are continuously subjected to frictional mixing, that is, the false joint of the start position SP1 at which the frictional engagement is thrown is used. The transfer lock of the rotating tool F is called the first figure.) Further, in the present embodiment, the start position of the friction stir mix is set on the second protrusion 203, and the end position of the friction stir mix is set on the first protrusion (10). The start position Spi and the end position ep1 are not limited. As shown in Fig. 20, the small rotary tool F is placed directly above the start position Spi of the appropriate position of the second protruding member 203, and then the small rotary tool F is rotated while being lowered to press the stirring pin ρ2 to The position of the starting position SP" is broken into the second protruding material 2〇3, and the shoulder fi 2036-9751-PF; the whole surface of the lower cake surface F11 is contacted to make the small rotary worker FA The surface of 203, then ^, and the edge of the side turn to the starting point s 3 of the second protruding material joining project to make a relative movement. Let ^ ^ 4 i % turn the tool F to make a relative movement and continuously enter 4 large output joint The project starts from point S3. After that, the social interest point s3 small ring clock Dingmu 0 * turn, s3 does not leave and moves to the second dog outbound joint project in this state. For the __ joint metal member m, it seems to be a big out #2〇3 and it is frictionally mixed with the big mouth J23. Specifically, the path of the frictional engagement between the fracture-joining metal member 201 and the second projecting member 203 is set such that the small-sized rotary worker is relatively moved along the path, and the protrusion is subjected to frictional mixing. In the present embodiment, the small-sized noisy T-curtain 1 and the _-tool F are continuously detached from the starting point s3 to the end point (2) of the second protruding material 5 project without departing from the middle. The stirring pin F2 of the ::type rotary tool F enters the protruding portion J23, the force of the joined metal member 201 and the second protruding material_pulling, 2, the inner corner formed by the joined metal member 2G1 and the second protruding member 2G3 The portions 203a and 203b (see FIG. 21) are spliced to prevent the mouth member from forming a mouth opening between the joined metal member 201 and the second protruding member 2〇3. After the :: the rotary tool F reaches the end point of the second projecting joint project, the friction stir batching is continuously performed at the point e3 without ending the friction stir mixing until the starting point sl' of the false joint project is moved to the false joint project according to the state . That is, from the end point e3 of the second projecting material joining project to the starting point S1 of the false joining work, the small rotating tool F continues to perform the friction stirring without being disengaged, and, at the starting point sl, the small rotating tool f moves to the person without leaving Also < An 5 project. For example, 49 2036-9751-PF; Chentf 200902203 At the end point e3 of the 苐u material joining project, it is necessary to leave the work, and at the starting point of the turning/in the false jointing work, no need to insert the work, so the preparatory can be achieved. Cooperation 2 is efficient and rapid. In the J21=r project of cutting the tF dish, the joint of the joint portion to be joined to the joined metal member is removed (specifically, 'the type of the rotary member 2 of the joined metal member 201') is set to be frictionally cut. Friction mixing. Further, after the full length continuous F of the present 4:::"21 is not detached from the middle, the friction stir is performed from the dummy joint 2: "to the end point el consecutive two small turning tools" after reaching the end point ei of the false joint project, In the *: the friction stir is not finished and the friction stir is continuously performed until the first -:::: the starting point S2 of the project, according to this state, the transition to the first-projection material 3 is performed. - The protruding material bonding tool μ F continues to rub without disengaging (4) :::: 2, the small rotating tool F does not detach and moves to the first-protrusion protruding material joining project, the joined metal 2〇1 and the — For the protrusion of 〇2, perform friction stir. Specifically, the set of the metal member 201 and the first projecting member are moved to the '1 boundary line', and the small rotary tool is coupled along the path. Further, in the present embodiment, the small-sized rotary tool F is continuously detached from the first projecting member 2〇36-975l-PF in the middle of the process, and the starting point s2 to the end point 62 of the chentf 5〇 200902203 project is continuously subjected to friction. Further, when the disturbance lock F2 of the small rotary tool F enters the protruding portion J22., the engaged metal member 2 〇J盥^. ui Xingdi, a dog pulls the force of the pull off 202, ^ is engaged metal member 2G1 The inner side 1 and the front side of the first projecting material are alternately joined to prevent the formation of the opening between the joined metal member 201 and the first protruding member 202. After the small rotary worker and F?|丨洁 poverty* / /, Dadi's one-shot joint project end point e2 'at the end point e 2 motorcycles broadcast her cock; t ^ ± 帋 stirring does not end and continuously Friction stir until the end position of the protruding member 202 is at the center. Further, in the present embodiment, the end position Ερι is provided on the extension line of the surface A side of the joined metal member 2〇1 = the seam (boundary line). That is, the "end position" is also the start position of the friction stir in the joint work of the latter. After the small rotary tool F reaches the end position Επ, the small rotary tool F is raised while rotating, and the scramble pin F2 is disengaged from the knot position Ερι. The formation of the lower hole is to open the work of the next eight in the first friction welding of the first joint project (refer to Figure 4 (b)). In the lower opening/closing work of the present embodiment, the lower eighth (illustration omitted) is formed on the Sin set on the surface of the first projecting member 202. (3) First bonding work The first joining process is such that the surface A side of the joined metal member 201 is large. 4 J21 really joined the project. In the first joining work of the first embodiment, the large-sized rotary machine 4G is rubbed and agitated from the surface A of the joined metal member 2〇1 in a state in which the joint portion J21 is joined. 2036-9751-PF; Chentf 51 200902203 In the first joining process, as shown in Fig. 21, the stirring pin G2 of the large tool G is inserted (pressed) into the next P1' inserted in the center of the starting position. The mixing pin G2 moves to the end position without departing from the middle
即’在第一本接合工程中,從下穴P〗p曰,,A 仉卜八P1開始摩擦攪拌,而 續地進行摩擦攪拌直到結束位置EM1為止。 而且,在本實施形態中’雖然在第-突出# 202上< 置摩擦攪拌的開始位置SM1,在第二突出材203上設置結: 位置EM1,但開始位置Smi與結束位置Em]的位置並無限定。 參照第21圖更詳細地說明第—本接合工程。 首先’如第21圖所示,使大型旋轉工具6位於下穴 始位置S,")的正上方,接著使大型旋轉工具g邊做右旋: 邊下降而使攪拌銷G2的前端插入下穴。當授拌鎖Μ全體 進入第-突出材202且肩部下端面GU的整面接觸於 第-突出材202的表面之後,一邊進行摩擦授掉,一邊使 大型旋轉工具G向被接合金屬構件2〇1的突合部】21的— 端做相對移動,而且橫切突合部j 八口。I 而突入突合部121。 當使大型旋轉工具G移動時,在該擔採 你β欖件鈉G2的周圍的金屬 依次塑性流動化之同時,在從授拌銷G2分離的位置上,塑 性流動化的金屬再度硬化而形成塑性化區域(以 面側塑性化區域W21」)。 在被接合金屬構件201的突人 町大。。卩J21 ’將摩擦攪拌的That is, in the first joining process, friction stir is started from the lower hole P, p曰, A, and P1, and the friction stir is continued until the end position EM1. Further, in the present embodiment, the position of the start position Smi and the end position Em is set on the second protrusion 203 at the start position SM1 of the friction stir at the first protrusion #202. There is no limit. The first joint project will be described in more detail with reference to Fig. 21. First, as shown in Fig. 21, the large rotary tool 6 is placed directly above the lower hole start position S, "), and then the large rotary tool g is made to be right-handed: the front end of the stirring pin G2 is inserted while being lowered. hole. When the entire mixing lock is inserted into the first protruding material 202 and the entire surface of the lower shoulder end surface GU is in contact with the surface of the first protruding material 202, the large rotating tool G is pushed toward the joined metal member 2 while being frictionally applied. The protrusion of 1] is relatively moved at the end of the 21st, and the cross-section of the protrusion j is eight. I protrudes into the protruding portion 121. When the large rotary tool G is moved, the metal around which the metal of the β-sodium G2 is sequentially plasticized, and the plastic fluidized metal is hardened again at the position separated from the distribution pin G2. Plasticized region (face-side plasticized region W21)). It is big in Tsutomachi, which is joined to the metal member 201. .卩J21 ‘will stir friction
路從设定於設定於被接合今I ,^ 要口盃屬構件201的接缝(假接合工 程中的移動軌跡上),藉由沿該 仫便大型方疋轉工具G作相 對私動,從突合部J2i的—端 而至另 %連續地進行摩擦授 2〇36-9751-PF;Chentf 52 200902203 大型旋轉工具㈠目對移動,進行摩擦攪拌同時橫切 過大合查"23,依此狀態朝結束位置&作相對移動。、 在增轉工具G到達結束位置Εί"之後,使大型旋轉 逢旋轉邊上升而使授拌㈣從結束位置W脫離。 14 J弟一預備工程 、在第二預傷工程中,對出現於被接合金屬2 裡面B的突合部J21而使 筮一 主灰轉工具F進行假接合。 弟一預嘯工程包括被接合金 接人糾楚办 萄偁仵201與第一突出材202 突合部川的假接人工矛。金件201的 7版接σ工耘、被接合金屬構件2〇1盥 出材挪的突合部如接合的第二突出材接合工程I第 广接合工程中的摩擦授拌的開始位置形成 成工程。 1 :二預備工程除了在被接合金屬構件2〇1的裡 程大略相㈣此省略其㈣。 突合:…裡面β側的 入 私。在本霄施形態的第二本接 σ 私中,使用大型旋轉工且Ρ _ T?1 . ^ 轉/、G,而對假接合狀態的突合 1 "金屬構件2G1的裡面B側進行摩擦攪拌。 轉工且Μ μ 如第22圖所不’將右旋轉的大型旋 轉具C的授拌銷G2插入(壓 拌鎖G2在中途不脫 。位置“,插入的擾 接入m 而移動至結束位置心。藉由第二本 接合工叙中’在被接合金屬構件2〇1的裡面β形成塑性化 2036-9751-PF;chentf 53 200902203 區域W22。弟二本接合工程除了在被接合金屬構 裡面B進行,其餘與上述的第一本接合工程大略:: 細的說明省略。 邳R,坪 而且,在第二本接合工程結束之後,將第—突出 及第二突出材2G3從被接合金屬構件2()1切除。 (6 )第二準備工程. 第二準備工程’在本實施形態中,包括將第 204與第二突屮锊9nc 大出材 出材205配置於被接合金屬構件2〇1 人 部J 21的兩側的空ψ & 犬& 盘第二突出材205 工程、藉由炼接第-突出材204 而假接合於被接合金屬構件2〇1的 工程、將被接合金屬構 ,構件20U於未^的摩擦攪拌裝 置的σ木上的設置工程。 犬出材配置工程’如第23圖所示,將-對突出材配置 牛如的表面A及裡面β。第—突出材2〇4 而配置株〇5’如第23圖所示’其為夹持突合部m 而配置的70件,具備分別覆蓋呈現於表面A及裡面B的突 合部-的尺寸及形狀。第一突出材2〇4及第二突出二 ::表面及裡面分別與被接合金屬構件m的第一 弟二側面D齊平。雖然第-突出請及第二突出材205The road is set to be placed on the joint of the joint cup member 201 (on the movement trajectory in the false joint project), and is relatively privately moved along the squatting large square turning tool G. From the end of the joint J2i to the other part, the friction is given 2〇36-9751-PF; the Chentf 52 200902203 large rotating tool (1) is moving, friction stir and cross-cutting too large "23, according to this The state moves relative to the end position & After the turning tool G reaches the end position Εί", the large rotation is raised every revolution and the mixing (4) is disengaged from the end position W. 14 J. First preparatory work. In the second pre-injury project, the main gray turning tool F is falsely joined to the protruding portion J21 which appears in the B of the joined metal 2 . The pre-warning project of the younger brother included the jointed gold spear and the artificial spear of the first protruding material 202. The 7th plate of the gold piece 201 is connected to the σ work, the joint portion of the joined metal member 2〇1盥, and the second protruding material joining work of the joint project I is formed into a project at the start position of the friction mixing in the joint work. . 1 : The second preparatory work is omitted (4) except for the middle of the joined metal member 2〇1 (4). Sudden: ... inside the beta side of the private. In the second sigma of this embodiment, a large rotary worker is used and Ρ _ T?1 . ^ rpm, G, and the inner side B side of the splicing 1 " metal member 2G1 of the false joint state is rubbed. Stir. Re-transfer and Μ μ As shown in Fig. 22, the mixing pin G2 of the large rotating tool C that is rotated right is inserted (the clamping lock G2 is not removed in the middle. Position), the inserted disturbance m is moved to the end position. By the second joint work, 'the plasticity 2036-9751-PF is formed in the inner side of the joined metal member 2〇1; the chentf 53 200902203 area W22. The second joint work except in the joined metal structure B, the rest and the first joint work described above are roughly:: a detailed description is omitted. 邳R, ping and, after the second joining work, the first protruding and second protruding members 2G3 are joined from the joined metal members 2()1 is cut off. (6) Second preparation work. The second preparation work 'In the present embodiment, the second and second projectiles 9nc are arranged to be placed on the joined metal member 2'. 1 ψ ψ ψ 人 犬 犬 犬 犬 犬 犬 犬 犬 犬 犬 J 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 205 Metal structure, member 20U is set on the σ wood of the friction stirrer Cheng. The dog's material distribution project's as shown in Fig. 23, the surface of the bull's surface A and the inner β are arranged on the protruding material. The first protruding material is 2〇4 and the plant is 5' as shown in Fig. 23' The 70 pieces arranged to sandwich the protruding portion m have dimensions and shapes covering the protruding portions - which are formed on the surface A and the inside B. The first protruding material 2 〇 4 and the second protruding surface 2: surface and inside respectively It is flush with the first side 2 of the joined metal member m. Although the first protrusion and the second protrusion 205
的材質並無限制,在本♦浐…1 T 在本只施形悲中形成與被接合金屬構件 201為相同組成的金屬材料。 在溶接工私中,將被接合金屬構件 204及第二突出姑9ης π 、 /、矛大出材 斤形成的内側角部熔接而將被接合 金屬構件201與第一突出 大出材204及第二突出材2〇5作假接 2036-9751-PF;Chentf 54 200902203 合。 在設置工程中,將第—突 假炫:桩描μ # β入 竹及弟一犬出材2〇Ε 假4接後的被接合金 裝置的台架1,例如使用I/载置於未圖示的摩擦授拌 r?_ 吏用夾具而拘束成無法移動。 (7)第三預備工鞋 . 包括被接合金屬構件2〇1與 似接合的第—突 *出材204的突合部 ^人 出材接合工程、接合被接合金屬構件201 的突合部J21的接合工铲、士拉人 蜀傅仟2U1 山u 私、被接合金屬構件201盥第-穿 出材205的突合部J25 ,、弟一穴 笫二女始人 口〇第一犬出材接合工程以及在 形成工程。 —拌的開始位置形成下穴的下穴 在第一突出材接人2 接八入厪播姓〇 °転中’對於第一突出材204與被 口 i屬構件2G1的突合部124進 在被接合金屬構件201 搜拌,、體而。 /、第犬出材204的接缝(邊界蝻、 上設定摩擦搜拌的路徑, ㈣(邊界線) m ^ ^ 者該路徑使小型旋轉工具F傲 相對移動,對於突合Λ 邛j24進行摩擦攪拌。, 施形態中,小型旋轉工且 ^在本貫 Ά入 在中途不脫離而從第—突出 接合工程的起點nl 大出材 '' 112連、^地進行摩擦攪拌。 小型旋轉工且f岛丨、去处机 、# — ^ 達,,點η2之後,當小型旋轉工呈ρThere is no limitation on the material. In this case, the metal material of the same composition as the joined metal member 201 is formed in the present invention. In the splicing work, the inner corner portion formed by the joined metal member 204 and the second protruding nip, and the spear is spliced, and the joined metal member 201 and the first protruding large material 204 and the Two protruding materials 2〇5 for false connection 2036-9751-PF; Chentf 54 200902203. In the setting project, the first-sudden fake: the pile drawing μ #β into the bamboo and the younger one dog is produced 2〇Ε The frame 1 of the joined gold device after the false 4-connection, for example, using I/loading The illustrated friction stirrer r?_ is restrained by the jig and cannot be moved. (7) Third preparatory shoe. The joint portion including the joined metal member 2〇1 and the joint-like protruding material 204 is joined, and the joint of the joint portion J21 of the joined metal member 201 is joined. Work shovel, Syracuse 蜀 仟 2U1 mountain u private, joined metal member 201 盥 first-through the 205 of the joint part J25, the younger brother, the second female population, the first dog out of the joint project and Forming the project. - the lower point of the mixing formation to form the lower hole of the lower hole in the first protruding material is received by the second protruding member, and the protruding portion 124 of the first protruding member 204 and the member of the mouth member 2G1 is The joint metal member 201 is mixed and formed. /, the joint of the second dog 204 (boundary 蝻, the path set on the friction stir, (4) (boundary line) m ^ ^ This path makes the small rotating tool F proud relative movement, friction stir for the Λ 24 j24 In the form of the small-sized rotary machine, the friction stir is performed from the starting point nl of the first-projection jointing project without the detachment of the intermediate splicing.丨, go to the machine, #—^达,, after the point η2, when the small rotary worker is ρ
進入第—突出材204側時,m # F 程的編為止。在:二擦攪拌直到假接合工 小型旋轉工且\ …達基點⑽之後, 轉八F不脫離而言著突合部J2][电 程。本實施形態的突合Λ ^又接5工When entering the first - protruding material 204 side, the m # F process is programmed. After the two rubs are stirred until the dummy jointer and the small base (10), the eight-F is not separated from the joint J2] [circuit. The sudden Λ of this embodiment
P J21由於由平面線形LI、L2、U 所構成,在每個折曲點 U C2使方向改變9〇度 2036-9751-PF/Chentf 55 200902203 小型旋轉工具F移動而進行摩擦攪拌。Since P J21 is composed of plane linear shapes L1, L2, and U, the direction is changed by 9 degrees at each bending point U C2 . 2036-9751-PF/Chentf 55 200902203 The small rotary tool F is moved to perform friction stir.
在小型旋轉工具F到達基點n6之後,小型旋轉工具F 不脫離而進入第二突出材205側,移動至第二突出材接合 工程的起點n7。在小旋轉卫具F到達起點π之後, 突合部J205而進行摩擦搜拌直到終點⑽為止。在 工具F到達n8之後,進入第-空山。 退弟一犬出材205側,在結束位置After the small rotary tool F reaches the base point n6, the small rotary tool F enters the second projecting material 205 side without being disengaged, and moves to the starting point n7 of the second projecting material joining work. After the small rotation aid F reaches the starting point π, the protrusion J205 is subjected to frictional mixing until the end point (10). After the tool F reaches n8, it enters the first-empty mountain. Retired a dog out of the 205 side, at the end position
Ep3使小型旋轉工具f脫離 ㈣。而且’結束位置^成為後述 勺第一本接5工私的開始位置&。 下穴形成工程為在篦二★拉 第—本接5工程的摩擦攪拌的開始 成下穴的工程。在本實施形態的下穴形成工程中, 下穴係形成於設定在第二突出材5的表面的&上。在下六 形成工程中,由於與上述 的說明。 纟U略相同,因此省略詳細 (8)第三本接合工程 第三本接合工程為被接合金 側的突合部川做真正接合的工/: 2〇1的第—側面c 太你入 的耘。在本實施形態的第三 本接S工程中,使用大型旋轉工呈 , 突人邛J21 W ,、,而對假接合狀態的 大口。卩J21從被接合金屬構件 擦授拌。 白勺弟一側面C側進行摩 弟二本接合工程,如第?4 轉工呈G的攪#鉑 不,將左旋轉的大型旋 八g的攪#銷G2插入(壓入) 拌錯Γ9卢士 a ° 置$Μ3 ’插入的擾 人 巾述不脫離而移動至結束位置Εμ3。在第 。工程中,從設定於第二突出材5的 - 式省略)開始摩擦攪拌,直到 &的下穴(圖 弟犬出材204的結束 2〇36-975l-PF;chentf 5β 200902203 位置Em為止連續地進行摩擦攪拌。 而且,在本實施形態中,雖然將摩擦檀摔的開始位置 &設於第二突出# 205’結束位置“設於第一突出材 2〇4 開始.位置Sm3與結束位置^的位置並無限定。Ep3 disengages the small rotary tool f (4). Further, the 'end position ^ becomes the start position & the first job of the spoon. The formation of the lower hole is the project of the lower hole at the beginning of the friction stir in the second project of the second and second. In the lower hole forming process of the present embodiment, the lower hole system is formed on the & set on the surface of the second protruding material 5. In the formation of the next six, due to the above description.纟U is slightly the same, so the detailed (8) third joint work is performed. The third joint work is the work of the joint of the joined gold side. /: The first side of the 2〇1 is too much. . In the third connection S project of the present embodiment, a large rotary machine is used, and the J21 W is used, and the large joint is in the false engagement state.卩J21 is rubbed from the joined metal member. On the side of the side of the white spoon, the second side of the joint project, such as the first? 4 The transfer is G-stirring #铂不,, the left-turning large-spinning eight-g stirring #pin G2 is inserted (pressed in). The wrong Γ 9 卢 a 置 Μ Μ ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' To the end position Εμ3. In the first. In the project, friction stir is started from the formula of the second projecting material 5, until the lower hole of the & (the end of the drawing of the drawing dog 204 2〇36-975l-PF; the chentf 5β 200902203 position Em is continuous Further, in the present embodiment, the start position & of the frictional throw is set to the second protrusion #205' end position "set at the start of the first protrusion 2〇4. The position Sm3 and the end position The location of ^ is not limited.
第二本接合工程’如第24圖所示,使大型旋轉工具G 位於開始位置^的正上方,接著使大型旋轉工具。邊做右 旋轉邊下降而使授拌銷G2的前端插入下穴(圖式省略)。當 攪掉鎖G2全體進入第二突出材205且肩部G1的下端面Gn 的整面接觸於第二突出材2〇5的表面之後,—邊進行摩擦 攪拌彡使大型旋轉工具G向被接合金屬構件如的突 合部J21的基點⑽做相對移動’而突入突合部川。當使 大型旋轉工具G移動時’在該攪拌銷的周圍的金屬依次 塑性流動化之同時’在從攪拌銷G2分離的位置上,塑性泣 動化的金屬再度硬化而形成塑性化區域(以下稱為「表^ 塑性化區域W23」。 本實施形態的突合部J21由於由平面線形Ll、L2、u 所形成,在每個曲折點C2、C1使方向改變9〇度, 大型旋轉工具G移動而進行摩擦授拌,大型^工 具G通過基點η 3而到逵έ士走付菩p J迓、,Ό末位置^之後,在結束位置 使大型旋轉工具G脫離。根據第三本接合工程,表面側J 性化區域W21及裡面側塑性化區域W22(參照第17圖)與The second joining work is as shown in Fig. 24, and the large rotating tool G is placed directly above the starting position ^, and then the large rotating tool is made. While making a right rotation, the front end of the mixing pin G2 is inserted into the lower hole (the figure is omitted). After the entire lock G2 is plunged into the second projecting member 205 and the entire surface of the lower end surface Gn of the shoulder G1 is in contact with the surface of the second projecting member 2〇5, the friction stirrer is performed while the large rotating tool G is engaged. The base point (10) of the protruding portion J21 of the metal member, for example, moves relative to each other and protrudes into the protruding portion. When the large rotary tool G is moved, 'the metal around the stirring pin is plastically fluidized sequentially', at the position separated from the stirring pin G2, the plastic wetting metal is hardened again to form a plasticized region (hereinafter referred to as In the case of the plasticized region W23, the protruding portion J21 of the present embodiment is formed by the plane linear shapes L1, L2, and u, and the direction is changed by 9 degrees at each of the meandering points C2 and C1, and the large rotating tool G is moved. For the friction stir mixing, the large tool G passes through the base point η 3 to the gentleman to pay the bogey, and after the end position ^, the large rotary tool G is disengaged at the end position. According to the third joint project, the surface Side J-ized area W21 and inside side plasticized area W22 (refer to Figure 17)
-側面塑性化區域W3重複之同時’跨越第一侧面“”合 部J 21的全長而進行摩擦擾拌。 D (9)第四預備工程 2036-9751-PF;Chentf 57 200902203 弟四預備卫程’如第25圖所示,對於被接合金屬構件 2〇1的第二側面D的突合^21使用小型旋轉卫^進行 假接π第四預備工程包括第一突出材接合工程、接合被 接合金屬構件2〇1的突合部J21的假接合工程、被接:金 屬構件201與第二突出材m的突合部j25接合的第二突 出材接合工程以及在第四本接合工程中的摩擦授掉的開始 位置形成下穴的下穴形成工程。 而且第四預備工程除了在第二側面D進行之外,由 於與第三預備工程大略相同,省略其詳細說明。 (10)弟四本接合工程 第四本接合卫程,如第25圖所示,其為 第二側㈣側嶋部-做真正接合的: 在^施形態的第四本接合卫程中,使用大型旋轉工具g, 而對假接合狀態的突人 , 一 α。卩12丨從被接合金屬構件2〇1的第 一側面D側進行摩擦授拌。 弟四本接合工程, 弟2 5圖所示,將右旋轉的大型旌 轉工具G的攪拌銷Γ9样 &疑 4 插入(壓入)開始位置SM4,插入的橹 拌銷G2在中途不脫籬% # 棚入的攪 入… 脫離而移動至結束位置E“。在第四本接 合工程中,從設定於第_ — 令赉 r g, V. ^ , —龙出材205的開始位置的下穴 (圖式售略)開始摩捧措址 -突出材2。… 著綱:21直到設定於第 大汩材2 04的結束位筈 木 據第四本接合工程,第_ W止連續地進行摩擦授拌。根 Α 一谢面側塑性化區域W24係渺忐认 被接合金屬構件201 係形成於 了在第二側面D進行之:二側面D上。第四本接合工程除 <外,其餘與第三本接合工程大略相 2036-975l-pF;Chentf 58 200902203 同’省略·其詳細說明。而且’在第四本接合工程結束之後, 將一對突出材從被接合金屬構件201切除。 根據以上說明的本實施形態的接合方法,如第2 4圖及 第25圖所示,在第一侧面C及第二側面D内的第一側面側 塑性化區域W23及第二側面測塑性北區域W24係由平面線 形LI、L2、L3形成。藉此’由於平面線形L1、及的 延長距離的和大於被接合金屬構件2〇1的厚度lh的長度, 可確保摩擦攪拌區域變長。因此,作用於被接合金屬構件 201的接合部的應力分散而可提高接合強度。又,根據第 三本接合工程及第四本接合工程’表面側塑性化區域川 及裡面惻塑性化區域W22與第一側面側塑性化區域m及 第二側面塑性化區域W24重複之同時,可跨越第—側面。、 第二側面D的突合部J21的全長而進席摩擦授摔。藉此, 可如向被接合金屬構件2〇1的氣密性及水密性。 ㈣二本:施形態的接合方法由於使突合部J21成為直 線的,,且σ ,突合面成形變得 撸揉· * 穷明可谷易地進行摩擦 攪拌的作業。又,在本實施形態令 形u與平面線形L2形成9〇度 斤平面線 品祕…。 f j ^ ’在折曲點C2,平 冰形L2與平面線形L3形 接合時,沪菩*人立 因此,在摩擦攪拌的 G由:到達: 的平面線形移動的大型旋轉工呈 G由於到達折曲點C1、C2即停止, /、 其他部分進行更長時間的摩擦授掉。声此曲二i、C2會比 C2’藉由進行長時間的摩擦授拌,可:=:曲點① 施加工,在接合部可提升氣密性及水密性。缺陷地實 2036-9751-PF;Chentf 59 200902203 又,在第四實施形態中,在第一本接合工程及第二本 接合工程_ φ , _ (, ’由於使本接5用旋轉工具G做右旋轉,可在 表面塑性化區域W21及裡面塑性化區域w22的第 /tL n rv η , ^ 側开^成空洞缺陷(圖式省略)。於此,在第三本接合 工釭中,使本接合用旋轉工具^作左旋轉而從裡面b向表 、,私動藉此第二金屬構件2 〇 1 b側進行較高密度的摩擦 "又在第四本接合工程中,使本接合用旋轉工具g 轉而攸裡面β向表面A移動,藉此第二金屬構件u 側進行較高密度的摩擦搜拌。藉此,在第-本接合工程及 第一本接合工程可能形成的空洞缺陷可卻實地斷開。 一又,藉由使用突出材,可正確而迅速地進行第一本接 ::程、第二本接合工程、第三本接合工程及第四本接合 工耘。又,藉由各突出材與被接合金屬構件2〇1作假接合, 可防止在進行第一本接合工程、第二本接合工程、第三 接合工程及第四本接合工程之際產生開孔。 而且,在本實施形態中,側面本接合工程雖然在第— 側面C及第二側面,兩邊進行,不一定要在兩面進行,至 少在一邊進行即可。 乂上雖然對於本發明以較佳實施形態作說明, 發明不限於上述各實雜开〈能 形悲,再不脫離本發明的旨趣的箱 圍内可變更適當的設計。 已 〃 Ή f彻J面c及第二側面D的突合部J21並不阼 於第四實施形態的平面線形,可適當地設定。即又 實施形態中,三根平面線形LbU'U與二點C1'C2^ 2036-9751-PF;Chentf 60 200902203 組合所形成的突合部J21 ’突合部J21的平面線形的延吾 距離雖然形成比被接合金屬構件2〇1的厚度還大,突入 部J21的形狀並不限於上述實施形態所表示,可作適合的 設定。 第26圖為本發明的實施形態的變形例的第—側面c的 平面圖,(a)為第一變形例,(b)為第二變形例,(c)為第二 變形例。 例如,如第26(a)圖所示,突合部J22係相對於被接 合金屬構件20Γ的厚度方向傾斜而配置,藉此不設置折 曲點而可形成突合部J22,此突合部J22可確保被接合金 屬構件201的厚度㈣大的平面線形[的延長距離。根據 上述的突合部J22,由於進行摩擦授拌的平面線形l的延 長距離比被接合金屬構件2〇1的厚度ih還長,可確保摩擦 攪拌的距離變長,接合強度可變高。 又如第26(b)或26(c)圖所示的突合部J23、J24, 也可以用二根平面線形u、L2與折曲點U的組合。根據 如此的構造,心大型旋轉卫具G —到達折曲點U就停 止”上述型癌所表不的相同,可卻實地進行摩擦攪 拌。而且,在此情況下,折曲點W内角的角度並無限定, 只要適當設定即可。 第27圖為本發明的實施型態的變形例的第一側面C的 平面圖。⑷為第四變形例、(b)為第五變形例、(c)為第六 變形例、(d)為第七變形例。 在第四實施型態中 雖然在在平面線形LI、L2或平面 2036-9751-PF;Chentf 200902203 線形L2、L3相交的角度為直角的二個位置設置折曲點、 C2,但折曲點ci、C2的角度並無限定。例如,如第27(a)、 27(b)圖所示的突合部J25、J26所示,在二個折曲點、 C2’上的平面線形L1、L2或平面線形L2、u相交的角度 為120度也可以達到相同的效果。 又,突合部的平面線形的折曲點的數量可在二個以上 的位置形成’適當地設定即可。例如,如f 27(c)圖所示 的突合部m及第27⑷圖所示的突合部m,折曲點的數 量為四個或六個亦可。如此,折曲點的數量增力口,使大型 旋轉工具G的移動速度變慢’或者是使大型旋轉工具G的 移動做複數次停止’更確實地進行被接合金屬構件如, 的接合,可進行接合強度、氣密性及水密性優良的接合。 第28圖為本發明的實施型態的變形例的第一側面C的 平面圖,為第八變形例。 在第四實施型態中,雖然藉由三根平面線形L1、L2、 L3的組合而形成突合部J21,如第圖所示的突合部, :合部J8的平面線形形成曲線。藉由突合部形成此形 可:平面線形的延長距離比被接合金屬構件加的厚 2 而且’在突合部的平面線形形成曲線狀時,形 成的曲線線形並不限定 線形。 I艮疋於弟28圖所不的突合部J28的曲線 二二’在本實施型態的摩擦攪拌中,帛-突出材及第 一大出材可根據需要而 的金屬構件的固定方、去箄3 又’摩擦擾拌時 疋方法4亚無限定,可選定適當的公知的 2036-975l-pF;Chentf 62 200902203 手段。又,在本實施型態中,側面接人工和& . 隹个 伐D工程雖然是連續地 進行摩擦攪拌,但若由側面本接合工程所 枉所形成的塑性化區 域的延長距離比被接合金屬夠記得厚度尺l 及夂寸遇大,則可斷 斷續續地進行。 【圖式簡單說明】 第1圖表示第一實施型態的接合方法,U)為立體圖, (b)為(a)中N部分的放大立體圖。 a) f 2圖表示第-實施型態的第—準備工程的圖, 為立體圖,(b)為平面圖。 第3圖表示第一實施型態的第— +備工程的圖,(a) ^第2圖的⑴的卜m剖視圖,⑻為第2圖的 線剖視圖。 =圖表示第-實施型態的旋轉工具的圖,⑷為假接 ^疋轉工具的側視圖。(⑽本接合用旋轉工具的側視 狀能U圖表示第—實施型g的假接合用旋轉工具的使用 狀心的圖,⑷為假接合用旋轉工具抵接於第二 圖,⑻為假接合用方走轉工具屢人第 、 發c η 人^材的圖。 圖為表示第—實施型態的第_ 出材接合工程、假接人卜 '備工程的第二突 面圖。 純U程以及第—突出材接合工程的平 弟7圖為第一實施型態的第一本接合 ⑴— in方向㈣” 矛^ 6圖的 ;衣不開始位置的摩擦攪 2036-9751-PF;chentf 63 200902203 拌,(b)表示中間位置的摩擦 擦授拌。 (c)表不結束位置的摩 第8(a)圖為第一實施型態的第二 .. 千侑工私的再設置工 程之後,從突合部向第一 冉又置 筮S 圖丸结— 毒件1 a側的剖視圖。 弟8(b)圖為第一貫施型態的第二準備工 ^ X it , Jp ^ , 釦的弟一突出材接 口工釭假接合工程以及第二突出材接八工ρΜ τ 埜0国4接0工耘的平面圖。 弟9圖表不第一實施型態的第二本接人 个接合工程的第8Π·)) 圖的IV-IV線剖視圖,(a)表示 主1位置的摩擦攪拌,(b) 表不中間位置的摩擦授拌。 第10圖為第一實施型態的突 ^ , M . AA ^ 材切除工程後的被接 合金屬構件的立體圖。 第11圖為第一實施型態的第三 w 祆的立體圖。 第12圖為第一實施型態的第三 … 任σ工程的立體圖。 弟13圖為第一實施型態的第二 本接合工程後的第12 圖的V-V線剖視圖。 第14(a)圖為第一實施型態的第四準備工程的再設置 :程後,從突合部π面向第二金屬構件lb側的剖視圖, 第14(b)圖為第一實施型態的第本接 个按口工程的圖,從突 合部J1面向第二金屬構件lb側的剖視圖。 第1 5圖為第二實施型態的接合 圖 、 设σ万去的圓,(a)立體 (b)為Η部分的放大立體圖。 第1 6圖為第三實施型態的接合方 圖 、 女σ万忐的圖,(a)立體 (b)為I部分的放大立體圖。 苐1 7圖為第四實施型態的被接合全屬 至屬構件的立體圖。 64 2036-9751-PF;Chentf 200902203 第18圖為第四實施型態的被接合金屬構 為立體分解圖,(b)側視圖。 、’(a) 二?圖為第四實施型態的突出材配置工程的 弟20圖為第四實施型態的假接合工程的平面圖。。 ;:圖為第四實施型態的第一本接合工程的平面圖。 圖為第四實施型態的第二假接合工程及第_ 接合工程的平面圖。 ^ 23圖為第四實施型態的第三預備工程的平面圖。- The side plasticized region W3 is repeatedly subjected to frictional scrambling while crossing the entire length of the first side "" of the joint portion J 21 . D (9) Fourth preparatory work 2036-9751-PF; Chentf 57 200902203 The fourth preparatory course 'As shown in Fig. 25, a small rotation is used for the protrusion 21 of the second side D of the joined metal member 2〇1 The fourth preparatory work includes the first projecting material joining work, the false joint work of the joint portion J21 of the joined metal member 2〇1, and the joint of the metal member 201 and the second projecting material m. The j26 jointed second projecting joint project and the starting position of the frictional lift in the fourth joint work form the lower hole forming process of the lower hole. Further, the fourth preparatory work is substantially the same as the third preparatory work except that it is performed on the second side face D, and a detailed description thereof will be omitted. (10) The fourth joint work of the four joint works, as shown in Figure 25, which is the second side (four) side squat - to make a true joint: in the fourth joint guard of the form, Use a large rotating tool g, and a sudden engagement of the false engagement state, an alpha.卩12丨 is frictionally fed from the side of the first side D of the joined metal member 2〇1. The four joints of the younger brother, as shown in the figure of the brothers 2, 5, the mixing pin of the large rotating tool G that rotates right is inserted into the (squeeze) start position SM4, and the inserted pin G2 is not removed in the middle. Fence% # 棚入入入... Disengaged and moved to the end position E". In the fourth joint project, from the beginning of the __ 赉rg, V. ^, - 龙 材 205 starting position The hole (the pattern sales) began to take care of the location - the protruding material 2.... Outline: 21 until the end of the first coffin 2 04 is established. According to the fourth joint project, the _W is continuously performed. Friction-mixing. The root-twisting-side plasticized region W24 is formed on the second side face D on the second side face D. The fourth bonding process is in addition to < The rest is roughly the same as the third joining project 2036-975l-pF; and the Chentf 58 200902203 is the same as 'omitted.' and after the end of the fourth joining work, a pair of protruding members are cut off from the joined metal member 201. According to the bonding method of the embodiment described above, as shown in Figs. 24 and 25 The first side plasticized region W23 and the second lateral plasticized region W24 in the first side surface C and the second side surface D are formed by plane linear shapes L1, L2, and L3. The sum of the extended distances is larger than the length lh of the joined metal member 2〇1, and the friction stirrable region is ensured to be long. Therefore, the stress acting on the joint portion of the joined metal member 201 is dispersed to improve the joint strength. According to the third joint work and the fourth joint work, the surface-side plasticized region and the inner plasticized region W22 are overlapped with the first side plasticized region m and the second lateral plasticized region W24, and - the side surface. The total length of the protrusion portion J21 of the second side surface D is frictionally imparted to the joint surface. Thus, the airtightness and watertightness of the metal member 2〇1 to be joined can be achieved. In the present embodiment, the shape u and the plane line shape L2 are formed in the present embodiment, because the protrusion portion J21 is made straight, and σ is formed in the protrusion surface. Twist The flat line is secret.... fj ^ 'At the bending point C2, when the flat ice shape L2 is engaged with the plane linear L3 shape, the Hu Bo * person stands, therefore, the friction stirs the G by: reaching: the large rotation of the plane linear movement The work G is stopped because it reaches the bending points C1 and C2, and the other parts are subjected to friction for a longer period of time. The sounds of the two songs i and C2 will be mixed with C2' by long-term friction. =: The curved point 1 is processed, and the airtightness and watertightness can be improved at the joint. Defective ground 2036-9751-PF; Chentf 59 200902203 Further, in the fourth embodiment, in the first joint project and the second This joining process _ φ , _ (, 'Because the joint 5 is rotated right by the rotary tool G, the hole can be opened on the side of the surface plasticized region W21 and the inner plasticized region w22 at /tL n rv η , ^ Defect (pattern omitted). Here, in the third joining work, the joining rotary tool is rotated to the left, and the second metal member 2 〇1 b side is subjected to the higher density friction from the inside b to the table. Further, in the fourth joining process, the joining rotary tool g is rotated, and the inside β is moved toward the surface A, whereby the second metal member u side performs high-density friction searching. Thereby, the void defects which may be formed in the first-joining work and the first joining work can be broken in the real place. Further, by using the projecting material, the first joining process, the second joining work, the third joining work, and the fourth joining work can be performed correctly and quickly. Further, by the false engagement of the respective protruding members with the joined metal member 2〇1, it is possible to prevent the occurrence of the opening when the first joining work, the second joining work, the third joining work, and the fourth joining work are performed. Further, in the present embodiment, the side joining process is performed on both the first side surface C and the second side surface, and it is not necessary to perform the two sides, and it may be performed at least on one side. Although the present invention has been described in terms of preferred embodiments, the invention is not limited to the above-described embodiments, and the appropriate design can be changed without departing from the scope of the present invention. The protruding portion J21 of the second surface D and the second side surface D are not limited to the planar shape of the fourth embodiment, and can be appropriately set. In other words, in the embodiment, the planar straight line shape of the protruding portion J21 'the protruding portion J21 formed by the combination of the three planar linear lines LbU'U and the two points C1'C2^2036-9751-PF; and the combination of the Chentf 60 200902203 is formed The thickness of the joint metal member 2〇1 is also large, and the shape of the projecting portion J21 is not limited to the above-described embodiment, and can be appropriately set. Fig. 26 is a plan view showing a first side surface c of a modification of the embodiment of the present invention, wherein (a) is a first modification, (b) is a second modification, and (c) is a second modification. For example, as shown in Fig. 26(a), the protruding portion J22 is disposed to be inclined with respect to the thickness direction of the joined metal member 20A, whereby the protruding portion J22 can be formed without providing the bending point, and the protruding portion J22 can be secured. The thickness (4) of the joined metal member 201 is a large flat line [length of extension. According to the above-described protrusion portion J22, since the extension length of the plane line shape 1 for performing friction feeding is longer than the thickness ih of the metal member 2〇1 to be joined, it is possible to ensure a long distance between the friction stir and a high joint strength. Further, as the projections J23 and J24 shown in Fig. 26(b) or 26(c), a combination of two planar linear shapes u and L2 and a bending point U may be used. According to such a configuration, the large-sized rotary gaist G of the heart stops when it reaches the bending point U. The above-mentioned type of cancer shows the same, but the friction stir is actually performed. Moreover, in this case, the angle of the inner corner of the bending point W The present invention is not limited, and may be appropriately set. Fig. 27 is a plan view showing a first side surface C of a modification of the embodiment of the present invention, (4) is a fourth modification, (b) is a fifth modification, and (c) It is a sixth modification, and (d) is a seventh modification. In the fourth embodiment, although the angles intersected in the plane line shape LI, L2 or plane 2036-9751-PF; and the line L2 and L3 of the Chent 200902203 are right angles. The bending point and C2 are set at two positions, but the angles of the bending points ci and C2 are not limited. For example, as shown in the projections J25 and J26 shown in Figs. 27(a) and 27(b), The bending point, the plane line shape L1, L2 on C2' or the plane line shape L2, u intersect at an angle of 120 degrees can also achieve the same effect. Also, the number of plane-shaped bending points of the protrusion portion can be two The above position may be formed as 'appropriately set. For example, the protruding portion m and the second portion as shown in the figure f 27 (c) 7(4) The protruding portion m shown in the figure may have four or six bending points. Thus, the number of bending points increases the force of the opening, making the moving speed of the large rotating tool G slower or making a large rotation. The movement of the tool G is stopped a plurality of times, and the joining of the joined metal members is performed more reliably, and joining with excellent joint strength, airtightness, and watertightness can be performed. Fig. 28 is a modification of the embodiment of the present invention. The plan view of the first side face C is an eighth modification. In the fourth embodiment, the protrusion portion J21 is formed by a combination of three plane linear shapes L1, L2, and L3, as shown in the figure, The plane linear shape of the joint portion J8 is formed by the protrusion portion. The shape of the flat line is longer than the thickness of the metal member to be joined 2 and the curved line shape is formed when the plane of the joint portion is curved. It is not limited to the linear shape. I 艮疋 艮疋 艮疋 28 28 曲线 的 J J J J J J J J J ' ' ' ' ' ' ' ' ' ' ' ' 曲线 曲线 曲线 曲线 曲线 ' ' ' ' ' ' ' ' 曲线 ' ' ' ' Fixed party, go 3 In addition, the method of frictional mixing is not limited, and the appropriate known 2036-975l-pF; Chentf 62 200902203 means can be selected. Also, in this embodiment, the side is connected to the artificial and & Although the D project is continuously subjected to friction stir, if the length of the plasticized region formed by the side joint project is longer than the thickness of the metal to be joined, it can be intermittently performed. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows a joining method of a first embodiment, U) is a perspective view, and (b) is an enlarged perspective view of the N portion in (a). a) f 2 shows the first embodiment - A plan for preparing the project, a perspective view, and (b) a plan view. Fig. 3 is a view showing a first embodiment of the first embodiment, (a) a cross-sectional view of Fig. 2 (a), and (8) is a line cross-sectional view of Fig. 2. = Fig. shows a diagram of the rotary tool of the first embodiment, and (4) is a side view of the dummy tool. (10) The side view energy U of the joining rotary tool shows the use center of the dummy joining rotary tool of the first embodiment g, and (4) the dummy joining rotary tool abuts the second drawing, and (8) is false. The figure of the joint-turning tool is repeated and the figure of the person is c η. The picture shows the second face view of the first-out type of joint project and the dummy pick-up project. The U-pass and the first-projection joint project of Pingdi 7 are the first joint of the first embodiment (1)-in direction (four)" spear ^6; the friction stir of the garment not starting position 2036-9751-PF; Chentf 63 200902203 Mix, (b) indicates the friction rubbing in the middle position. (c) The figure 8 (a) showing the end position is the second in the first embodiment: the resetting of the millennium work After the project, from the joint to the first 冉 冉 图 图 图 — — — — — — — — — 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 , the deduction of the younger one of the protruding material interface work and the fake joint project and the second protruding material to pick up the eight work ρΜ τ wild 0 country 4 to 0 work plan. Brother 9 chart is not the first In the second embodiment of the joint type, the eighth section of the joint project, the cross-sectional view taken along the line IV-IV, (a) shows the friction stir at the main 1 position, and (b) the friction stir mix at the middle position. Fig. 10 is a perspective view of the joined metal member after the cutting of the first embodiment, M. AA ^ material. Fig. 11 is a perspective view of the third w 第一 of the first embodiment. The third embodiment of the first embodiment is a perspective view of the σ project. The figure 13 is a cross-sectional view taken along the line VV of the 12th figure after the second bonding process of the first embodiment. The 14th (a) is the first embodiment. The fourth preparation of the state is reset: after the process, the cross-sectional view from the protruding portion π to the side of the second metal member 1b, and the 14th (b) is the first embodiment of the first embodiment, A cross-sectional view of the second metal member 1b from the protruding portion J1. Fig. 15 is a joint view of the second embodiment, a circle of σ million, and (a) a perspective view of a portion of the solid (b). Fig. 6 is a view showing a joint pattern of a third embodiment, a figure of a female sigma, and (a) a perspective view of a part (b) of the I part. Figure 7 is a perspective view of the fourth embodiment of the joined all-in-one member. 64 2036-9751-PF; Chentf 200902203 Figure 18 is a perspective exploded view of the joined metal structure of the fourth embodiment, (b) Fig. 20A is a plan view of a pseudo joint project of the fourth embodiment of the fourth embodiment of the projecting structure of the projecting material. The drawing is the fourth embodiment. A plan view of the first joining work. The figure is a plan view of the second dummy joining work and the _ joining work of the fourth embodiment. ^ 23 is a plan view of a third preparatory work of the fourth embodiment.
=24圖為第四實施型態的第三本接合工程的平面I 第25圖為第四實施型態的第四預備工程及第四本 合工程的平面圖。 接 2 0Fig. 24 is a plane I of the third joint work of the fourth embodiment. Fig. 25 is a plan view of the fourth preparatory work and the fourth joint work of the fourth embodiment. 2 0
圖為本發明的實施型態的變形例的被接合金屬 構件的第一相,丨;^ P 风甶C的平面圖,(&)為第一變形例,(b)為第 二變形例,(c)兔 〈C)為第三變形例。 2 rj 圖為為本發明的實施型態形例的被接合金 屬構件的·® ,, 奸 —側面c的平面圖,(a)為第四變形例,(b)為 弟五變形你丨 f (c)為第六變形例,(d)為第七變形例。 第28圖為為本發明的實施型態的變形例的被接合金 屬構件的笛 的弟-側面C的平面圖,其表示第八變形例。 第29圖為習告 ^ 的接5方法的立體圖。 第3 0圖為習知 们接s方法的立體圖。 【主要元件符號說明】 1〜被接合金屬構件;la〜第一金屬構件; 2〇36-975l-PF;chentf 200902203 lb〜第二金屬構件; 3〜第二突出材; 201a〜第一金屬構件; 202〜第一突出材; A〜表面;· 2〜第一突出材; 201〜被接合金屬構件; 201b〜第一金屬構件; 203〜第二突出材; B〜裡面; C〜第一側面; D〜第二側面; F〜假接合用旋轉工具; J〜突合部; P1〜下穴; G〜本接合用旋轉 工具; L〜平面線形; W〜塑性化區域; SM〜本接合工程的開始位置;The figure is a plan view of the first phase of the joined metal member according to the modification of the embodiment of the present invention, and the plan view of the first embodiment, (&) is a first modification, and (b) is a second modification. (c) Rabbit <C) is a third modification. 2 rj is a plan view of the joined metal member of the embodiment of the present invention, which is a plan view of the joint metal member, (a) is a fourth modification, and (b) is a fifth variant. c) is a sixth modification, and (d) is a seventh modification. Fig. 28 is a plan view showing the younger side surface C of the flute of the joined metal member according to the modification of the embodiment of the present invention, showing an eighth modification. Figure 29 is a perspective view of the method of answering 5. Figure 30 is a perspective view of a conventional method of s. [Description of main component symbols] 1~joined metal member; la~first metal member; 2〇36-975l-PF;chentf 200902203 lb~second metal member; 3~second protruding member; 201a~first metal member 202~first protruding material; A~surface; ·2~first protruding material; 201~joined metal member; 201b~first metal member; 203~second protruding material; B~ inside; C~first side ; D ~ second side; F ~ false joint with rotary tool; J ~ protrusion; P1 ~ lower hole; G ~ this joint with rotating tool; L ~ plane linear; W ~ plasticized area; SM ~ this joint project Starting position
Em〜本接合工程的結束位置;Em~ the end position of the joint project;
Vi〜V4〜旋轉工具的行進方向。 2036-9751-PF;Chentf 66Vi ~ V4 ~ The direction of travel of the rotary tool. 2036-9751-PF; Chent 66
Claims (1)
Applications Claiming Priority (2)
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JP2007157471A JP5092561B2 (en) | 2007-06-14 | 2007-06-14 | Joining method |
JP2007313075A JP2009136883A (en) | 2007-12-04 | 2007-12-04 | Joining method |
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TW200902203A true TW200902203A (en) | 2009-01-16 |
TWI389753B TWI389753B (en) | 2013-03-21 |
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TW097121866A TWI389753B (en) | 2007-06-14 | 2008-06-12 | Bonding method |
TW101141095A TWI504458B (en) | 2007-06-14 | 2008-06-12 | Bonding method |
TW101141094A TWI477339B (en) | 2007-06-14 | 2008-06-12 | Bonding method |
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TW101141095A TWI504458B (en) | 2007-06-14 | 2008-06-12 | Bonding method |
TW101141094A TWI477339B (en) | 2007-06-14 | 2008-06-12 | Bonding method |
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KR (1) | KR101149238B1 (en) |
CN (3) | CN103722288B (en) |
TW (3) | TWI389753B (en) |
WO (1) | WO2008152997A1 (en) |
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KR101602079B1 (en) | 2011-08-19 | 2016-03-17 | 니폰게이긴조쿠가부시키가이샤 | Friction stir welding method |
JP6047951B2 (en) * | 2012-06-29 | 2016-12-21 | スズキ株式会社 | Friction stir welding method of metal material and metal material joined body |
WO2018154939A1 (en) * | 2017-02-22 | 2018-08-30 | 日本軽金属株式会社 | Joining method |
JP6885263B2 (en) * | 2017-08-22 | 2021-06-09 | 日本軽金属株式会社 | How to manufacture a liquid-cooled jacket |
CN111266724A (en) * | 2018-12-05 | 2020-06-12 | 杭州三花研究院有限公司 | Method for manufacturing electric heater |
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CN100475411C (en) * | 1996-03-19 | 2009-04-08 | 株式会社日立制作所 | Friction welding method and structure using the friction welding method |
JP3207376B2 (en) * | 1997-07-30 | 2001-09-10 | 昭和電工株式会社 | Metal structural material with shock absorption function |
JP3295376B2 (en) * | 1998-07-29 | 2002-06-24 | 昭和電工株式会社 | Friction stir welding |
JP2000343245A (en) * | 1999-05-31 | 2000-12-12 | Hitachi Ltd | How to make a structure |
JP2001080328A (en) * | 1999-09-13 | 2001-03-27 | Tokai Rubber Ind Ltd | Arm member |
JP3960755B2 (en) * | 2001-01-31 | 2007-08-15 | 株式会社神戸製鋼所 | Manufacturing method of junction container |
JP2002294883A (en) * | 2001-12-25 | 2002-10-09 | Nippon Light Metal Co Ltd | Watertight structure on wall or roof |
JP3963215B2 (en) * | 2002-02-15 | 2007-08-22 | 住友軽金属工業株式会社 | Method for joining pipe-shaped members |
JP4202662B2 (en) * | 2002-03-26 | 2008-12-24 | 山下ゴム株式会社 | Friction stir welding method |
JP4352814B2 (en) * | 2003-08-27 | 2009-10-28 | 日本軽金属株式会社 | Friction stir welding method |
JP2006075898A (en) * | 2004-09-09 | 2006-03-23 | Tsutomu Amao | Aluminum and aluminum alloy spiral tube, and its manufacturing method, friction stir welding method, and structure of friction stir-welded aluminum and aluminum alloy |
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2008
- 2008-06-09 WO PCT/JP2008/060523 patent/WO2008152997A1/en active Application Filing
- 2008-06-09 CN CN201310680824.3A patent/CN103722288B/en active Active
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Also Published As
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CN103722288B (en) | 2016-03-16 |
KR20100029832A (en) | 2010-03-17 |
TW201306980A (en) | 2013-02-16 |
WO2008152997A1 (en) | 2008-12-18 |
TWI504458B (en) | 2015-10-21 |
CN103722288A (en) | 2014-04-16 |
CN101678500A (en) | 2010-03-24 |
TWI389753B (en) | 2013-03-21 |
CN101678500B (en) | 2014-08-20 |
KR101149238B1 (en) | 2012-05-25 |
CN103273189B (en) | 2015-09-02 |
TWI477339B (en) | 2015-03-21 |
TW201306979A (en) | 2013-02-16 |
CN103273189A (en) | 2013-09-04 |
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