KR101156657B1 - 전자 부품 실장 구조의 제조 방법 - Google Patents
전자 부품 실장 구조의 제조 방법 Download PDFInfo
- Publication number
- KR101156657B1 KR101156657B1 KR1020110062096A KR20110062096A KR101156657B1 KR 101156657 B1 KR101156657 B1 KR 101156657B1 KR 1020110062096 A KR1020110062096 A KR 1020110062096A KR 20110062096 A KR20110062096 A KR 20110062096A KR 101156657 B1 KR101156657 B1 KR 101156657B1
- Authority
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- South Korea
- Prior art keywords
- electronic component
- uncured resin
- resin layer
- forming
- insulating layer
- Prior art date
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- 238000004806 packaging method and process Methods 0.000 title 1
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J47/00—Kitchen containers, stands or the like, not provided for in other groups of this subclass; Cutting-boards, e.g. for bread
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- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
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Abstract
기판(10) 위에 제 1 미경화(未硬化) 수지층(14)을 형성하는 공정과, 제 1 미경화 수지층(14) 위에 전자 부품(20)을 배치하는 공정과, 전자 부품(20)을 피복하는 제 2 미경화 수지층(16)을 형성하는 공정과, 열처리함으로써 제 1 및 제 2 미경화 수지층(14, 16)을 경화시켜, 전자 부품(20)이 매설된 절연층(18)을 얻는 공정을 포함한다.
Description
도 2의 (a)~(c)는 본 발명의 제 1 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 1 단면도.
도 3의 (a)~(c)는 본 발명의 제 1 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 2 단면도.
도 4의 (a)~(c)는 본 발명의 제 1 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 3 단면도.
도 5는 본 발명의 제 1 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 4 단면도.
도 6의 (a)~(c)는 본 발명의 제 2 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 1 단면도.
도 7의 (a) 및 (b)는 본 발명의 제 2 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 2 단면도.
도 8의 (a)~(d)는 본 발명의 제 3 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 1 단면도.
도 9의 (a)~(d)는 본 발명의 제 3 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 2 단면도.
도 10의 (a)~(c)는 본 발명의 제 3 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 3 단면도.
도 11의 (a)~(d)는 본 발명의 제 4 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 1 단면도.
도 12의 (a)~(d)는 본 발명의 제 4 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 2 단면도.
도 13의 (a) 및 (b)는 본 발명의 제 4 실시예의 전자 부품 실장 구조의 제조 방법을 나타내는 제 3 단면도.
10 : 코어(core) 기판
10a : 관통 구멍
11, 17 : 도전성 포스트(post)
12 : 제 1 배선 패턴
12a : 제 2 배선 패턴
12b : 제 3 배선 패턴
12x, 21a : 접속 패드
14 : 제 1 미경화(未硬化) 수지층
16 : 제 2 미경화 수지층
18 : 제 1 층간절연층
18a : 제 2 층간절연층
18x : 제 1 비어 홀
18y : 제 2 비어 홀
19 : 접속부
20, 20a : 전자 부품
20x : 상측 전자 부품
21b : 패시베이션막(passivation film)
23, 23x : 범프(bump)
40 : 전자 부품 실장 장치
42 : 스테이지(stage)
44 : 트랜스퍼 헤드(transfer head)
50 : 제 1 가(假)기판
50a : 제 2 가기판
Claims (8)
- 배선 패턴을 구비한 기판 위의 전면(全面)에, 반경화(半硬化)의 수지 필름을 진공 분위기에서 가열 및 가압하여 점착함으로써, 제 1 미경화 수지층을 형성하는 공정과,
상기 제 1 미경화 수지층을 형성하는 공정 후에, 상기 제 1 미경화 수지층의 위에, 접속 패드를 구비한 전자 부품을, 상기 접속 패드가 상측을 향하게 하여 배치하는 공정과,
상기 전자 부품을 배치하는 공정 후에, 상기 제 1 미경화 수지층 위의 전면에, 반경화의 수지 필름을 진공 분위기에서 가열 및 가압하여 점착함으로써, 상기 전자 부품을 피복하는, 상기 제 1 미경화 수지층과 동일 재료로 이루어지는 제 2 미경화 수지층을 형성하는 공정과,
상기 제 2 미경화 수지층을 형성하는 공정 후에, 열처리함으로써, 상기 제 1 및 제 2 미경화 수지층을 동시에 완전히 경화시켜, 상기 전자 부품이 매설(埋設)된 동일 재료로 이루어진 층간 절연층을 얻는 공정과,
상기 층간 절연층을 형성하는 공정 후에, 상기 층간 절연층에, 상기 전자 부품의 상기 접속 패드 및 배선 패턴에 도달하는 깊이의 비어 홀을 형성하는 공정과,
상기 비어 홀을 통하여, 상기 전자 부품의 상기 접속 패드 및 상기 기판 위의 배선 패턴에 전기적으로 접속되는 n층(n은 1 이상의 정수)의 배선 패턴을 형성하는 공정을 갖고,
상기 층간 절연층의 위에 형성된 상기 배선 패턴이, 상기 층간 절연층에 형성된 비어 홀을 통하여 상기 전자 부품의 상기 접속 패드에 직접 접속되는 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 배선 패턴을 구비한 기판 위의 전면에, 반경화의 수지 필름을 진공 분위기에서 가열 및 가압하여 점착함으로써, 제 1 미경화 수지층을 형성하는 공정과,
상기 제 1 미경화 수지층을 형성하는 공정 후에, 범프를 구비한 전자 부품의 상기 범프를 상기 제 1 미경화 수지층에 매립하고, 상기 전자 부품의 범프를 상기 기판 위의 상기 배선 패턴에 전기적으로 접속하는 공정과,
상기 전자 부품의 범프를 접속하는 공정 후에, 상기 제 1 미경화 수지층 위의 전면에, 반경화의 수지 필름을 진공 분위기에서 가열 및 가압하여 점착함으로써, 상기 전자 부품을 피복하는, 상기 제 1 미경화 수지층과 동일 재료로 이루어지는 제 2 미경화 수지층을 형성하는 공정과,
상기 제 2 미경화 수지층을 형성하는 공정 후에, 열처리함으로써, 상기 제 1 및 제 2 미경화 수지층을 동시에 완전히 경화시켜, 상기 전자 부품이 매설된 동일 재료로 이루어진 층간 절연층을 얻는 공정과,
상기 층간 절연층을 형성하는 공정 후에, 상기 층간 절연층에, 상기 배선 패턴에 도달하는 깊이의 비어 홀을 형성하는 공정과,
상기 비어 홀을 통하여, 상기 전자 부품의 상기 접속 패드 및 상기 기판 위의 배선 패턴에 전기적으로 접속되는 n층(n은 1 이상의 정수)의 배선 패턴을 형성하는 공정을 갖는 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 제 1 항 또는 제 2 항에 있어서,
상기 전자 부품을 배치하는 공정은, 상기 제 1 미경화 수지층을 가열한 상태에서 상기 전자 부품을 0.01 내지 1.0㎫의 압력으로 가압함으로써, 상기 전자 부품을 제 1 미경화 수지층 위에 임시 접착하는 공정인 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 제 1 항 또는 제 2 항에 있어서,
상기 제 2 미경화 수지층을 형성하는 공정은, 미경화 수지 필름을 진공 분위기에서 가열하여 유동화시킨 상태에서 상기 전자 부품 측으로 가압하는 것을 포함하는 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 제 1 항 또는 제 2 항에 있어서,
상기 제 1 및 제 2 미경화 수지층은, 에폭시 수지, 폴리이미드 수지 및 폴리페닐렌에테르 수지 중 어느 하나인 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 제 1 항 또는 제 2 항에 있어서,
상기 전자 부품은 반도체 칩 또는 수동(受動) 부품인 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 제 1 항 또는 제 2 항에 있어서,
상기 기판의 상기 전자 부품이 탑재된 면과 반대측의 전면에, 반경화의 수지 필름을 진공 분위기에서 가열 및 가압하여 점착함으로써, 상기 제 2 미경화 수지층과 동일 재료로 이루어지는 제 3 미경화 수지층을 형성하고,
상기 제 1 미경화 수지층 및 상기 제 2 미경화 수지층의 열처리에 의한 경화시에, 상기 제 3 미경화 수지층을 동시에 완전히 경화시켜 다른 절연층을 얻는 것을 특징으로 하는 전자 부품 실장 구조의 제조 방법. - 삭제
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US7319049B2 (en) | 2008-01-15 |
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