JP7559336B2 - Methods for stabilizing enzymes in liquid formulations - Google Patents
Methods for stabilizing enzymes in liquid formulations Download PDFInfo
- Publication number
- JP7559336B2 JP7559336B2 JP2020048388A JP2020048388A JP7559336B2 JP 7559336 B2 JP7559336 B2 JP 7559336B2 JP 2020048388 A JP2020048388 A JP 2020048388A JP 2020048388 A JP2020048388 A JP 2020048388A JP 7559336 B2 JP7559336 B2 JP 7559336B2
- Authority
- JP
- Japan
- Prior art keywords
- transglutaminase
- liquid formulation
- packaging material
- layer
- oxygen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 60
- 239000012669 liquid formulation Substances 0.000 title claims description 42
- 230000000087 stabilizing effect Effects 0.000 title claims description 17
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 59
- 239000001301 oxygen Substances 0.000 claims description 59
- 229910052760 oxygen Inorganic materials 0.000 claims description 59
- 108060008539 Transglutaminase Proteins 0.000 claims description 56
- 102000003601 transglutaminase Human genes 0.000 claims description 56
- 239000007788 liquid Substances 0.000 claims description 44
- 238000002360 preparation method Methods 0.000 claims description 44
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- 238000003786 synthesis reaction Methods 0.000 description 1
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- 230000009967 tasteless effect Effects 0.000 description 1
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- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
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- 238000007740 vapor deposition Methods 0.000 description 1
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Landscapes
- Enzymes And Modification Thereof (AREA)
Description
本発明は、液体製剤中の酵素の安定化方法に関し、さらに詳しくは、トランスグルタミナーゼを含有する液体製剤中の該酵素の安定化方法及び該液体製剤の保存方法に関する。 The present invention relates to a method for stabilizing an enzyme in a liquid preparation, and more specifically, to a method for stabilizing an enzyme in a liquid preparation containing transglutaminase and a method for storing the liquid preparation.
食品分野において、魚肉や畜肉等の食肉の改質や加工に使用されるトランスグルタミナーゼなどの酵素製剤は、安定性の観点からは、通常、粉末状、顆粒状等の固形状製剤として提供される。トランスグルタミナーゼの粉体の安定化については、内部に特徴のあるガスバリヤー性を有する外袋と、脱酸素剤、脱水剤、窒素発生剤、炭酸ガス発生剤等の安定化剤が含まれ外袋が密封されている包装品の使用(特許文献1)や、安定化剤や脱酸素剤や包材によりトランスグルタミナーゼを安定化させることが知られている(特許文献2)。 In the food industry, enzyme preparations such as transglutaminase used for modifying and processing fish and livestock meat are usually provided as solid preparations in powder or granule form from the viewpoint of stability. For stabilization of transglutaminase powder, it is known to use a package in which an outer bag with characteristic gas barrier properties inside and a stabilizer such as an oxygen absorber, dehydrating agent, nitrogen generating agent, or carbon dioxide generating agent are contained and the outer bag is sealed (Patent Document 1), or to stabilize transglutaminase using stabilizers, oxygen absorbers, or packaging materials (Patent Document 2).
しかし、トランスグルタミナーゼなどを基質に作用させる際には、適当な溶媒に溶解し、液状の製剤として用いることが多く、従来の固形状製剤では、使用に際し、溶媒に溶解する必要があるため、利便性に欠け、さらには、溶媒に溶解する際に微生物汚染を招く恐れがあるという問題があった。 However, when transglutaminase or the like is allowed to act on a substrate, it is often dissolved in an appropriate solvent and used as a liquid preparation. Conventional solid preparations require dissolution in a solvent before use, which is inconvenient and poses the risk of microbial contamination when dissolved in a solvent.
一方で、トランスグルタミナーゼ等の酵素は液体の状態では酵素活性が低下しやすいことが知られている。かかる活性低下に対しては、例えばトランスグルタミナーゼを含有する液状の製剤として、ポリオールを含有し、特定の狭い範囲内のpH値を有するポリオール-水懸濁液にトランスグルタミナーゼを含有させた製剤(特許文献3)、トランスグルタミナーゼを水分活性調整剤、酸化還元電位制御剤、保存剤およびpH調整剤とともに溶解させた製剤(特許文献4)、あるいはグリシン、プロリン、セリン、グルタミン酸塩、アスパラギン酸塩および有機酸塩を特定の量を加えることによりトランスグルタミナーゼの安定性が向上した液体製剤が知られている(特許文献5)。しかし簡便に調製でき冷蔵条件以外で長期に保存できる液体製剤は知られていない。 On the other hand, it is known that enzymes such as transglutaminase are prone to a decrease in enzymatic activity in a liquid state. To address such a decrease in activity, for example, liquid preparations containing transglutaminase include a preparation in which transglutaminase is contained in a polyol-water suspension having a pH value within a specific narrow range and which contains polyol (Patent Document 3), a preparation in which transglutaminase is dissolved together with a water activity regulator, an oxidation-reduction potential controller, a preservative, and a pH adjuster (Patent Document 4), and a liquid preparation in which the stability of transglutaminase is improved by adding specific amounts of glycine, proline, serine, glutamate, aspartate, and organic acid salts (Patent Document 5). However, no liquid preparation is known that can be easily prepared and can be stored for long periods under conditions other than refrigeration.
そこで、本発明は、室温以上でもトランスグルタミナーゼなどの酵素を含有する液体製剤中の酵素活性を安定化する方法及び液体製剤中の酵素活性を長期に維持する保存方法を提供することを目的とする。 The present invention aims to provide a method for stabilizing the enzyme activity in a liquid preparation containing an enzyme such as transglutaminase even at room temperature or higher, and a storage method for maintaining the enzyme activity in the liquid preparation for a long period of time.
本発明者らは、上記課題を解決すべく鋭意検討した結果、トランスグルタミナーゼの液体製剤を特定の酸素透過量の包装材からなる容器に保存することにより、液体製剤中のトランスグルタミナーゼ等の酵素が室温以上でも高く残存しうることを見出し、本発明を完成するに至った。 As a result of extensive research aimed at solving the above problems, the inventors discovered that by storing a liquid formulation of transglutaminase in a container made of a packaging material with a specific oxygen permeability, the enzymes such as transglutaminase in the liquid formulation can remain at high levels even at room temperature or above, and thus completed the present invention.
すなわち、本発明は以下に関する。
[1](1)酵素を溶媒に溶解して液体製剤を調製する工程、及び
(2)液体製剤を容器の容量が100ccの時に23℃・50%RH・1気圧における1日あたりの酸素透過量が0.1cc以下である包装材料からなる包装容器に保存する工程、
を含む液体製剤中の酵素の安定化方法。
[2]酵素がトランスグルタミナーゼである[1]に記載の方法。
[3]液体製剤1gに対して、1U~1,000Uのトランスグルタミナーゼを溶解する、[1]又は[2]に記載の方法。
[4]液体製剤の総重量に対して5重量%~25重量%のグルタミン酸塩、アスパラギン酸塩、酢酸塩、クエン酸塩およびグルコン酸塩からなる群より選択される1種以上のカルボン酸塩を添加する工程を含む[1]~[3]のいずれかに記載の方法。
[5]カルボン酸塩が、グルタミン酸ナトリウム及びグルコン酸ナトリウムからなる群より選択される1種以上である、[4]に記載の方法。
[6]液体製剤のpHを4~7に調整する工程を含む、[1]~[5]のいずれかに記載の方法。
[7]前記包装材料が、ポリエチレンテレフタレート、ガスバリア性膜を有するポリエチレンテレフタレート及びアルミからなる群から選択される材料を含む、[1]~[6]のいずれかに記載の方法。
[8]前記包装材料がさらに酸素吸収層を含む、[1]~[7]のいずれかに記載の方法。
[9]保存温度が1℃以上45℃以下である、[1]~[8]のいずれかに記載の方法。
[10]34℃で1ヶ月保存後の酵素の残存活性率が75%以上である、[1]~[8]のいずれかに記載の方法。
[11](1)酵素を溶媒に溶解して液体製剤を調製する工程、及び
(2)液体製剤を容器の容量が100ccの時に23℃・50%RH・1気圧における1日あたりの酸素透過量が0.1cc以下である包装材料からなる包装容器に保存する工程、
を含む、液体製剤の保存方法。
[12]酵素がトランスグルタミナーゼである[11]に記載の方法。
[13]液体製剤1gに対して、1U~1,000Uのトランスグルタミナーゼを溶解する、[11]又は[12]に記載の方法。
[14]液体製剤の総重量に対して5重量%~25重量%のグルタミン酸塩、アスパラギン酸塩、酢酸塩、クエン酸塩およびグルコン酸塩からなる群より選択される1種以上のカルボン酸塩を添加する工程を含む[11]~[13]のいずれかに記載の方法。
[15]カルボン酸塩が、グルタミン酸ナトリウム及びグルコン酸ナトリウムからなる群より選択される1種以上である、[14]に記載の方法。
[16]液体製剤のpHを4~7に調整する工程を含む、[11]~[15]のいずれかに記載の方法。
[17]前記包装材料が、ポリエチレンテレフタレート、ガスバリア性膜を有するポリエチレンテレフタレート及びアルミからなる群から選択される材料を含む、[11]~[16]のいずれかに記載の方法。
[18]前記包装材料がさらに酸素吸収層を含む、[11]~[17]のいずれかに記載の方法。
[19]保存温度が1℃以上45℃以下である、[11]~[18]のいずれかに記載の方法。
[20]34℃で1ヶ月保存後の酵素の残存活性率が75%以上である、[11]~[18]のいずれかに記載の方法。
That is, the present invention relates to the following.
[1] (1) a step of preparing a liquid formulation by dissolving an enzyme in a solvent; and (2) a step of storing the liquid formulation in a packaging container made of a packaging material having an oxygen transmission rate of 0.1 cc or less per day at 23° C., 50% RH, and 1 atmosphere when the container has a volume of 100 cc.
13. A method for stabilizing an enzyme in a liquid formulation comprising:
[2] The method according to [1], wherein the enzyme is transglutaminase.
[3] The method according to [1] or [2], wherein 1 U to 1,000 U of transglutaminase is dissolved per 1 g of the liquid preparation.
[4] The method according to any one of [1] to [3], comprising a step of adding one or more carboxylates selected from the group consisting of glutamate, aspartate, acetate, citrate, and gluconate in an amount of 5 wt % to 25 wt % based on the total weight of the liquid formulation.
[5] The method according to [4], wherein the carboxylate is one or more selected from the group consisting of sodium glutamate and sodium gluconate.
[6] The method according to any one of [1] to [5], comprising adjusting the pH of the liquid formulation to 4 to 7.
[7] The method according to any one of [1] to [6], wherein the packaging material comprises a material selected from the group consisting of polyethylene terephthalate, polyethylene terephthalate having a gas barrier film, and aluminum.
[8] The method according to any one of [1] to [7], wherein the packaging material further comprises an oxygen absorbing layer.
[9] The method according to any one of [1] to [8], wherein the storage temperature is 1° C. or higher and 45° C. or lower.
[10] The method according to any one of [1] to [8], wherein the remaining activity of the enzyme after storage at 34° C. for one month is 75% or more.
[11] (1) a step of preparing a liquid formulation by dissolving an enzyme in a solvent; and (2) a step of storing the liquid formulation in a packaging container made of a packaging material having an oxygen transmission rate of 0.1 cc or less per day at 23°C, 50% RH, and 1 atmosphere when the container has a volume of 100 cc.
A method for storing a liquid formulation comprising the steps of:
[12] The method according to [11], wherein the enzyme is transglutaminase.
[13] The method according to [11] or [12], wherein 1 U to 1,000 U of transglutaminase is dissolved per 1 g of the liquid preparation.
[14] The method according to any one of [11] to [13], comprising a step of adding one or more carboxylates selected from the group consisting of glutamate, aspartate, acetate, citrate, and gluconate in an amount of 5 wt % to 25 wt % based on the total weight of the liquid formulation.
[15] The method according to [14], wherein the carboxylate is one or more selected from the group consisting of sodium glutamate and sodium gluconate.
[16] The method according to any one of [11] to [15], comprising adjusting the pH of the liquid formulation to 4 to 7.
[17] The method according to any one of [11] to [16], wherein the packaging material comprises a material selected from the group consisting of polyethylene terephthalate, polyethylene terephthalate having a gas barrier film, and aluminum.
[18] The method according to any one of [11] to [17], wherein the packaging material further comprises an oxygen absorbing layer.
[19] The method according to any one of [11] to [18], wherein the storage temperature is 1° C. or higher and 45° C. or lower.
[20] The method according to any one of [11] to [18], wherein the remaining activity of the enzyme after storage at 34° C. for one month is 75% or more.
本発明により、室温以上でも長期に酵素活性が保たれる液体製剤を提供することができる。
本発明により、液体製剤は冷蔵設備がなくても保存できるため、簡便に保存でき、さらに広く流通させることが可能である。
According to the present invention, it is possible to provide a liquid preparation in which enzyme activity is maintained for a long period of time even at room temperature or higher.
According to the present invention, the liquid preparation can be stored without refrigeration equipment, and therefore can be conveniently stored and more widely distributed.
本発明は、酵素を溶媒に溶解して液体製剤を調製する工程、及び
液体製剤を特定の酸素透過度の包装材料からなる包装容器に保存する工程を含む、液体製剤中の酵素の安定化方法(以下、「本発明の安定化方法」とも称する)を提供する。
The present invention provides a method for stabilizing an enzyme in a liquid formulation (hereinafter also referred to as the "stabilization method of the present invention"), which comprises the steps of dissolving an enzyme in a solvent to prepare a liquid formulation, and storing the liquid formulation in a packaging container made of a packaging material having a specific oxygen permeability.
1.酵素を溶媒に溶解して液体製剤を調製する工程
酵素としては、特に限定されないが、トランスグルタミナーゼ、4-α-グルカノトランスフェラーゼ、α-アミラーゼ、α-グルコシルトランスフェラーゼ、β-アミラーゼ、グルコアミラーゼ、α-グルコシダーゼ、マルトテトラオヒドロラーゼ、グルコースオキシダーゼなどが挙げられ、なかでもトランスグルタミナーゼが好ましい。トランスグルタミナーゼとしては、微生物より得られるカルシウム非依存性のものが好ましく用いられる。
微生物由来のカルシウム非依存性トランスグルタミナーゼとしては、ストレプトマイセス属に属する放線菌により産生されるトランスグルタミナーゼが挙げられ、特許第2572716号公報に記載された方法等に従って得ることができるが、味の素株式会社等から提供されている「アクティバTG-K」、「アクティバTG-S」等、市販の製品を用いることもできる。
1. A step of dissolving an enzyme in a solvent to prepare a liquid preparation The enzyme is not particularly limited, but examples thereof include transglutaminase, 4-α-glucanotransferase, α-amylase, α-glucosyltransferase, β-amylase, glucoamylase, α-glucosidase, maltotetrahydrolase, glucose oxidase, etc., among which transglutaminase is preferred. As the transglutaminase, a calcium-independent one obtained from a microorganism is preferably used.
Examples of calcium-independent transglutaminase derived from microorganisms include transglutaminase produced by actinomycetes belonging to the genus Streptomyces, and can be obtained according to the method described in Japanese Patent No. 2572716, but commercially available products such as "Activa TG-K" and "Activa TG-S" provided by Ajinomoto Co., Inc., etc., can also be used.
本発明における液体製剤におけるトランスグルタミナーゼの含有量は、本発明の液体製剤1gあたり1U(ユニット)~1,000Uが好ましく、10U~350Uがより好ましい。 The content of transglutaminase in the liquid preparation of the present invention is preferably 1 U (unit) to 1,000 U per gram of the liquid preparation of the present invention, and more preferably 10 U to 350 U.
トランスグルタミナーゼの酵素活性については、例えば、ヒドロキサメート法により測定し、算出することができる。すなわち、ベンジルオキシカルボニル-L-グルタミニルグリシンとヒドロキシルアミンを基質として反応を行わせ、トリクロロ酢酸存在下で、前記反応で生成したヒドロキサム酸の鉄錯体を形成させた後、525nmの吸光度を測定して、ヒドロキサム酸の生成量を検量線より求めることにより、酵素活性を算出することができる。本明細書では、37℃、pH=6.0で1分間に1μmolのヒドロキサム酸を生成する酵素量を、1Uと定義した(特開昭64-027471号公報参照)。 The enzyme activity of transglutaminase can be measured and calculated, for example, by the hydroxamate method. That is, a reaction is carried out using benzyloxycarbonyl-L-glutaminylglycine and hydroxylamine as substrates, and an iron complex of the hydroxamic acid produced in the reaction is formed in the presence of trichloroacetic acid. The absorbance at 525 nm is then measured, and the amount of hydroxamic acid produced is calculated from a calibration curve, whereby the enzyme activity can be calculated. In this specification, the amount of enzyme that produces 1 μmol of hydroxamic acid per minute at 37° C. and pH = 6.0 is defined as 1 U (see JP-A-64-027471).
液体製剤には、酵素の安定性をより高めるという観点から、カルボン酸塩を液体製剤に添加することが好ましい。
カルボン酸塩としては、グルタミン酸塩、アスパラギン酸塩、酢酸塩、クエン酸塩およびグルコン酸塩が挙げられ、単独でも2種以上を組み合わせても使用することができる。
From the viewpoint of further increasing the stability of the enzyme, it is preferable to add a carboxylate to the liquid preparation.
The carboxylates include glutamate, aspartate, acetate, citrate and gluconate, and they can be used alone or in combination of two or more kinds.
カルボン酸の塩としては、具体的には無機塩基、有機塩基、無機酸、有機酸との塩およびアミノ酸との塩等が挙げられる。 Specific examples of salts of carboxylic acids include salts with inorganic bases, organic bases, inorganic acids, organic acids, and salts with amino acids.
無機塩基との塩としては、例えば、リチウム、ナトリウム、カリウム等のアルカリ金属との塩、マグネシウム、カルシウム等のアルカリ土類金属との塩、アンモニウム塩等が挙げられる。
有機塩基との塩としては、例えば、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン等のアルカノールアミンとの塩、モルホリン、ピペリジン等の複素環式アミンとの塩等が挙げられる。
無機酸との塩としては、例えば、ハロゲン化水素酸(塩酸、臭化水素酸、ヨウ化水素酸等)、硫酸、硝酸、リン酸等との塩等が挙げられる。
有機酸との塩としては、例えば、ギ酸、酢酸、プロパン酸等のモノカルボン酸との塩;シュウ酸、マロン酸、リンゴ酸、コハク酸等の飽和ジカルボン酸との塩;マレイン酸、フマル酸等の不飽和ジカルボン酸との塩;クエン酸等のトリカルボン酸との塩;α-ケトグルタル酸等のケト酸との塩等が挙げられる。
アミノ酸との塩としては、グリシン、アラニン等の脂肪族アミノ酸との塩;フェニルアラニン等の芳香族アミノ酸との塩;リジン等の塩基性アミノ酸との塩;ピログルタミン酸等のラクタムを形成したアミノ酸との塩等が挙げられる。
Examples of salts with inorganic bases include salts with alkali metals such as lithium, sodium and potassium, salts with alkaline earth metals such as magnesium and calcium, and ammonium salts.
Examples of salts with organic bases include salts with alkanolamines such as monoethanolamine, diethanolamine, and triethanolamine, and salts with heterocyclic amines such as morpholine and piperidine.
Examples of salts with inorganic acids include salts with hydrohalic acids (hydrochloric acid, hydrobromic acid, hydroiodic acid, etc.), sulfuric acid, nitric acid, phosphoric acid, and the like.
Examples of salts with organic acids include salts with monocarboxylic acids such as formic acid, acetic acid, and propanoic acid; salts with saturated dicarboxylic acids such as oxalic acid, malonic acid, malic acid, and succinic acid; salts with unsaturated dicarboxylic acids such as maleic acid and fumaric acid; salts with tricarboxylic acids such as citric acid; and salts with keto acids such as α-ketoglutaric acid.
Examples of salts with amino acids include salts with aliphatic amino acids such as glycine and alanine; salts with aromatic amino acids such as phenylalanine; salts with basic amino acids such as lysine; and salts with amino acids that form lactams such as pyroglutamic acid.
本発明における液体製剤における溶解性およびトランスグルタミナーゼの安定化効果の観点からは、カルボン酸塩としては、ナトリウム塩等のアルカリ金属塩が好ましく用いられる。
本発明における液体製剤においては、上記したカルボン酸塩として、正塩のみならず酸性塩(水素塩)も好適に用いられ、また、これらの水和物も用いることができる。
なお、カルボン酸塩として、これらの水和物を用いた場合には、本発明の製剤中のカルボン酸塩の各含有量は、それぞれ無水和物に換算した含有量で表される。
From the viewpoint of solubility in the liquid preparation of the present invention and the effect of stabilizing transglutaminase, an alkali metal salt such as a sodium salt is preferably used as the carboxylate.
In the liquid preparation of the present invention, not only normal salts but also acid salts (hydrogen salts) can be suitably used as the above-mentioned carboxylates, and hydrates thereof can also be used.
When these hydrates are used as the carboxylates, the content of each carboxylate in the preparation of the present invention is expressed as the content converted into the anhydrate.
本発明においては、カルボン酸塩は、天然に存在する動植物等から抽出し精製したもの、あるいは、化学合成法、発酵法、酵素法又は遺伝子組換え法等によって得られるもののいずれを使用してもよいが、各社より提供されている市販の製品を利用してもよい。 In the present invention, the carboxylate may be one extracted and purified from naturally occurring animals and plants, or one obtained by chemical synthesis, fermentation, enzymatic or recombinant methods, or it may be one commercially available from various companies.
グルタミン酸塩およびアスパラギン酸塩は、L-体、D-体、DL-体のいずれも使用できるが、好ましくは、L-体およびDL-体であり、さらに好ましくは、L-体である。 Glutamate and aspartate can be used in the L-, D-, or DL- configuration, but the L- and DL- configurations are preferred, and the L-configuration is even more preferred.
本発明において酵素と一緒に溶解させるカルボン酸塩は、酵素の安定性の観点から、液体製剤の総重量に対して、カルボン酸塩の総含有量として、通常5重量%以上、好ましくは10重量%以上含有される。
一方、本発明において液体製剤におけるカルボン酸塩の総含有量は、通常25重量%以下であり、好ましくは20重量%以下である。前記カルボン酸塩の総含有量が25重量%を超えると、トランスグルタミナーゼの安定化効果がプラトーとなり、カルボン酸塩の含有量に見合う効果が見込めないため、経済的でないからである。
In the present invention, the carboxylates dissolved together with the enzyme are contained in an amount of usually 5% by weight or more, preferably 10% by weight or more, in terms of total carboxylate content relative to the total weight of the liquid preparation, from the viewpoint of enzyme stability.
On the other hand, the total content of carboxylates in the liquid preparation of the present invention is usually 25% by weight or less, and preferably 20% by weight or less, because if the total content of carboxylates exceeds 25% by weight, the stabilizing effect of transglutaminase plateaus and the effect commensurate with the content of carboxylates cannot be expected, which is not economical.
本発明において液体製剤とは、酵素を溶媒に溶解してなる液体の製剤である。
ここで、「液体製剤」とは、室温で溶液の形態である製剤をいい、粘性を有する液体の形態である製剤も含まれる。
なお、「室温」とは、第十七改正日本薬局方通則に定義される室温、すなわち1℃~30℃をいう。
例えばトランスグルタミナーゼなどの酵素およびカルボン酸塩を溶解させる溶媒としては、精製水、脱イオン水、水道水等の食品製造用水として適する水、酢酸緩衝液、リン酸緩衝液等の緩衝液が挙げられる。なかでも、酢酸緩衝液、リン酸緩衝液が好ましく、リン酸緩衝液がより好ましい。
In the present invention, the liquid preparation is a liquid preparation in which an enzyme is dissolved in a solvent.
Here, the term "liquid preparation" refers to a preparation in the form of a solution at room temperature, and also includes a preparation in the form of a viscous liquid.
The term "room temperature" refers to room temperature as defined in the General Rules of the Japanese Pharmacopoeia, 17th Edition, i.e., 1°C to 30°C.
For example, examples of solvents for dissolving enzymes such as transglutaminase and carboxylates include water suitable for food production such as purified water, deionized water, and tap water, and buffer solutions such as acetate buffer, phosphate buffer, etc. Among these, acetate buffer and phosphate buffer are preferred, and phosphate buffer is more preferred.
またトランスグルタミナーゼ及びカルボン酸塩を溶解させる溶媒の温度としては、通常0~70℃、好ましくは4~50℃である。
また溶解に要する時間は、適宜設定されるが、通常0.1~1440分である。
The temperature of the solvent in which the transglutaminase and the carboxylate are dissolved is usually 0 to 70°C, preferably 4 to 50°C.
The time required for dissolution is appropriately set, but is usually 0.1 to 1440 minutes.
本発明の方法においては、液体製剤のpHを調整する工程を含んでもよい。pHは、酵素、例えばトランスグルタミナーゼの安定性の観点からは、通常は4~7、好ましくは4~6、より好ましくは5~6に調整される。
なお、本発明において液体製剤のpHは、通常のガラス電極法により、20℃にて測定される。
The method of the present invention may include a step of adjusting the pH of the liquid preparation. From the viewpoint of the stability of an enzyme, for example, transglutaminase, the pH is usually adjusted to 4 to 7, preferably 4 to 6, and more preferably 5 to 6.
In the present invention, the pH of the liquid preparation is measured at 20° C. by a conventional glass electrode method.
pHの調整は、pH調整剤もしくは緩衝剤を用いて行うことができる。pH調整剤もしくは緩衝剤としては、トランスグルタミナーゼなどの酵素とカルボン酸塩を含有する溶液のpHを所望の範囲に調整することができ、可食性のものであれば、特に制限なく用いることができる。例えば、塩酸、クエン酸、クエン酸ナトリウム、コハク酸、酢酸、酢酸ナトリウム、水酸化カリウム、水酸化ナトリウム、炭酸水素ナトリウム、炭酸ナトリウム、乳酸、乳酸ナトリウム、リン酸、リン酸三ナトリウム、リン酸水素ナトリウム、リン酸二水素ナトリウム等が例示される。
これらの中でも、クエン酸、クエン酸ナトリウム、酢酸、酢酸ナトリウム、リン酸、リン酸水素ナトリウム、リン酸二水素ナトリウム等が好ましく用いられる。
また、本発明の方法におけるpHを調整する工程は、上記溶解する工程と同時またはその後に行ってもよい。また溶解する前、すなわちあらかじめクエン酸緩衝液、酢酸緩衝液、リン酸緩衝液等の溶媒のpHを4~7に調整する工程であってもよい。かかる緩衝液における各種緩衝剤の液体製剤中の濃度は、0.01M~1M程度とすることが好ましい。
The pH can be adjusted using a pH adjuster or a buffer. As the pH adjuster or buffer, any pH adjuster or buffer can be used without particular limitation as long as it can adjust the pH of the solution containing an enzyme such as transglutaminase and a carboxylate to a desired range and is edible. Examples of such pH adjusters or buffers include hydrochloric acid, citric acid, sodium citrate, succinic acid, acetic acid, sodium acetate, potassium hydroxide, sodium hydroxide, sodium bicarbonate, sodium carbonate, lactic acid, sodium lactate, phosphoric acid, trisodium phosphate, sodium hydrogen phosphate, and sodium dihydrogen phosphate.
Of these, citric acid, sodium citrate, acetic acid, sodium acetate, phosphoric acid, sodium hydrogen phosphate, sodium dihydrogen phosphate, etc. are preferably used.
The step of adjusting the pH in the method of the present invention may be carried out simultaneously with or after the dissolving step. Alternatively, the pH of the solvent such as citrate buffer, acetate buffer, phosphate buffer, etc. may be adjusted to 4 to 7 before dissolving. The concentration of various buffering agents in such buffers in the liquid preparation is preferably about 0.01 M to 1 M.
本発明の方法においては、バブリング工程を含んでもよい。本工程により酸素を除去することにより、酵素活性の低下を抑制することができる。
バブリングは、慣用の方法で行うことができるが、例えばタンク等に貯蔵された液体製剤に対し、不活性ガスを接触させて酸素による酵素活性の低下を防ぎ活性を維持することができる。
不活性ガスとしては、窒素やアルゴンが挙げられるが、無味、無臭であり水中への溶解性も低いため、製品に影響を及ぼさないという点から窒素が好ましい。
The method of the present invention may include a bubbling step, which can remove oxygen and suppress a decrease in enzyme activity.
Bubbling can be carried out by a conventional method, for example, by contacting an inert gas with a liquid preparation stored in a tank or the like to prevent a decrease in enzyme activity due to oxygen and maintain the activity.
Examples of inert gases include nitrogen and argon, with nitrogen being preferred since it is tasteless, odorless and has low solubility in water and therefore does not affect the product.
さらに、本発明の方法においては、本発明の特徴を損なわない範囲で、液体製剤に増粘安定剤(アルギン酸ナトリウム、キサンタンガム、カルボキシメチルセルロースナトリウム等)、保存料(安息香酸ナトリウム、エデト酸ナトリウム、ソルビン酸カリウム等)、酸化防止剤(アスコルビン酸、エリソルビン酸等)等の食品添加物を添加する工程、混合する工程を含むことができる。 Furthermore, the method of the present invention may include a step of adding food additives such as thickening stabilizers (sodium alginate, xanthan gum, sodium carboxymethylcellulose, etc.), preservatives (sodium benzoate, sodium edetate, potassium sorbate, etc.), and antioxidants (ascorbic acid, erythorbic acid, etc.) to the liquid formulation and a mixing step, within the scope of the present invention.
2.液体製剤を酸素透過量が低い包装材料からなる包装容器に保存する工程
上記の工程により得られた液体製剤は、酸素透過量が低い包装材料からなる包装容器に保存することにより、液体製剤中のトランスグルタミナーゼなどの酵素が安定化され、長期間保存することができる。
2. Step of storing the liquid formulation in a packaging container made of a packaging material having low oxygen permeability By storing the liquid formulation obtained by the above steps in a packaging container made of a packaging material having low oxygen permeability, enzymes such as transglutaminase in the liquid formulation are stabilized, and the liquid formulation can be stored for a long period of time.
本発明において、「酸素透過量」とは、容器や容器の材料(フィルム等)がどのくらい酸素を透過するかの指標であり、「酸素透過量が低い」とは、容器の容量が100ccの時に23℃・50%RHにおいてMOCON酸素透過率測定装置(OX-TRAN 2/61)などの機械を用いて、空の容器の中に窒素を充填し容器外から測定した1気圧における1日あたりの酸素透過量が0.1cc以下であることを意味する。なお酵素の安定化の観点から0.05cc以下が好ましく、0.01cc以下がより好ましく、0ccが特に好ましい。
本発明における酸素透過量が低い包装材料(以下本発明における包装材料と略するときもある)としては、酵素の安定化の観点から、ポリエチレンテレフタレート(PET)、ガスバリア性膜を有するポリエチレンテレフタレート、アルミニウム、ナイロン、ガスバリア性膜を有するナイロン、エチレン-ビニルアルコール共重合体(EVOH)、ポリビニルアルコール(PVA)等が挙げられる。なかでもガスバリア性膜を有するポリエチレンテレフタレート、アルミニウムが好ましい。
ガスバリア性膜としては、ダイアモンドライクカーボン(Diamond like Carbon、DLC)膜、SiC、SiO、SiOC、SiN、SiON、SiONC、Si含有ダイアモンドカーボンなどのSi含有膜、アルミナ膜が挙げられるが、ガスバリア性や化学的安定性の点から、DLC膜が好ましい。また、ガスバリア性膜は、異なる組成の膜を複数重ねたものでもよい。
DLC膜としては、アモルファスカーボン膜、水素化アモルファスカーボン膜、テトラヘドラルアモルファスカーボン膜、水素化テトラヘドラルアモルファスカーボン膜などが挙げられる。
In the present invention, "oxygen transmission amount" is an index of how much oxygen permeates a container or the material of the container (film, etc.), and "low oxygen transmission amount" means that when the volume of the container is 100 cc, the oxygen transmission amount per day at 1 atmosphere is 0.1 cc or less, as measured from outside the container at 23°C and 50% RH using a device such as a MOCON oxygen transmission rate measuring device (OX-TRAN 2/61) filled with nitrogen in an empty container. From the viewpoint of stabilizing the enzyme, 0.05 cc or less is preferable, 0.01 cc or less is more preferable, and 0 cc is particularly preferable.
Examples of packaging materials with low oxygen permeability in the present invention (hereinafter sometimes abbreviated as packaging materials in the present invention) include, from the viewpoint of stabilizing the enzyme, polyethylene terephthalate (PET), polyethylene terephthalate having a gas barrier film, aluminum, nylon, nylon having a gas barrier film, ethylene-vinyl alcohol copolymer (EVOH), polyvinyl alcohol (PVA), etc. Among these, polyethylene terephthalate having a gas barrier film and aluminum are preferred.
Examples of the gas barrier film include diamond-like carbon (DLC) film, SiC, SiO, SiOC, SiN, SiON, SiONC, Si-containing diamond carbon, and other Si-containing films, and alumina films, but DLC films are preferred from the viewpoints of gas barrier properties and chemical stability. The gas barrier film may also be a laminate of multiple films of different compositions.
Examples of the DLC film include an amorphous carbon film, a hydrogenated amorphous carbon film, a tetrahedral amorphous carbon film, and a hydrogenated tetrahedral amorphous carbon film.
本発明における包装材料は、上記材料単体でも、異なる材料を複数重ねた積層包装材料であってもよい。
例えば、本発明における包装材料は、酸素バリア層であるアルミニウム含有層で構成され、アルミニウム含有層は、アルミニウムなどの金属箔または金属蒸着膜を含む層であり、酸素の遮断性が高い事が好ましい。
The packaging material in the present invention may be any of the above materials alone or a laminated packaging material in which a plurality of different materials are layered.
For example, the packaging material in the present invention is composed of an aluminum-containing layer which is an oxygen barrier layer. The aluminum-containing layer is a layer containing a metal foil such as aluminum or a metal vapor deposition film, and preferably has high oxygen barrier properties.
さらに包装材料は、酸素バリア層の他に酸素吸収層、ナイロン層、シーラント層などで構成されていてもよい。また外側に外層を有することもできる。 In addition to the oxygen barrier layer, the packaging material may also be composed of an oxygen absorbing layer, a nylon layer, a sealant layer, etc. It may also have an outer layer on the outside.
酸素吸収層とは、酸素吸収剤を含む層であり、脱酸素機能を有する層である。酸素吸収剤としては、従来知られているものが使用可能であるが、特に鉄粉を主剤とし、塩化ナトリウム、塩化カルシウム等のハロゲン化アルカリ金属又はハロゲン化アルカリ土類金属を酸化促進剤とするものが、衛生上及び酸素吸収能力の観点で好適である。酸素吸収層は、酸素吸収剤をポリオレフィンなどと混練して作成することができる。 The oxygen absorbing layer is a layer that contains an oxygen absorbent and has an oxygen scavenging function. Any conventionally known oxygen absorbent can be used, but from the standpoint of hygiene and oxygen absorption capacity, those that use iron powder as the main component and an alkali metal halide such as sodium chloride or calcium chloride or an alkaline earth metal halide as an oxidation promoter are particularly suitable. The oxygen absorbing layer can be made by kneading the oxygen absorbent with polyolefin or the like.
シーラント層とは、ヒートシール層とも呼ばれ、材質はポリオレフィンが挙げられ、ヒートシール層は白色に着色されていることが好ましい。 The sealant layer, also known as the heat seal layer, is made of a material such as polyolefin, and is preferably colored white.
そして、上記の各層において、ポリオレフィンが材質とされる場合、このようなポリオレフィンはポリプロピレンまたはプロピレン含量が70%以上のポリプロピレン共重合体であることが好ましい。 When polyolefin is used as the material for each of the above layers, it is preferable that such polyolefin is polypropylene or a polypropylene copolymer with a propylene content of 70% or more.
このような包装材料において、外側に有することもできる外層には、特別の制限はなく、例えばポリエチレンテレフタレート(PET)などの材質を使用することができる。 In such packaging materials, there are no particular limitations on the outer layer that may be present on the outside, and materials such as polyethylene terephthalate (PET) can be used.
本発明における包装材料の厚さは、通常200μm前後以下とすることができる。
例えばナイロン層の厚みは、包装材料全体の厚みを考慮すれば、通常3~40μmとすることができる。
The thickness of the packaging material in the present invention can usually be about 200 μm or less.
For example, the thickness of the nylon layer can usually be set to 3 to 40 μm, taking into consideration the overall thickness of the packaging material.
本発明における包装材料の具体例としては、PETをDLC膜でコーティングした積層包装材料、前記材料にさらに特殊シュリンクを施した積層包装材料などのPETの材料、ナイロン層を酸素バリア層と酸素吸収層との間に設けた、PET/アルミニウム(AL)箔/ナイロン(NY)層/酸素吸収層/シーラント層である積層包装材料、NY層と酸素吸収層の間にポリオレフィンなどの中間層を配置した、PET/AL箔/NY層/中間層/酸素吸収層/シーラント層などのアルミニウム積層包装材料が挙げられる。 Specific examples of packaging materials in the present invention include PET materials such as laminated packaging materials in which PET is coated with a DLC film, laminated packaging materials in which the above-mentioned materials are further subjected to special shrink treatment, laminated packaging materials in which a nylon layer is provided between the oxygen barrier layer and the oxygen absorbing layer, such as PET/aluminum (AL) foil/nylon (NY) layer/oxygen absorbing layer/sealant layer, and aluminum laminated packaging materials such as PET/AL foil/NY layer/intermediate layer/oxygen absorbing layer/sealant layer in which an intermediate layer such as polyolefin is provided between the NY layer and the oxygen absorbing layer.
本発明における包装材料よりなる包装容器は、少なくともその一部が上述の積層包装材料よりなることを特徴とする包装容器であり、形状は酵素が安定化する限り特に限定されないが、袋体、パックインボックス、ボトル、成型品が挙げられる。 The packaging container made of the packaging material in the present invention is a packaging container characterized in that at least a part of it is made of the above-mentioned laminated packaging material, and the shape is not particularly limited as long as the enzyme is stabilized, but examples of the shape include a bag, pack-in-box, bottle, and molded product.
本発明における包装材料からなる包装容器を作成する方法は、それ自体には特別の制限はなく、適宜従来の方法に準ずることができる。 The method for producing a packaging container made of the packaging material of the present invention is not particularly limited, and can be any conventional method as appropriate.
本発明において液体製剤を上記包装容器に保存する方法は慣用の方法で行うことができる。保存時に酸素を除くために、容器内ヘッドスペース(飲料上部の空間部分)に窒素などの不活性ガスを同時に封入してもよい。
また液体製剤を保存した後は、包装容器を密閉することが望ましく、密閉する方法は慣用の方法で行うことができる。
In the present invention, the liquid preparation can be stored in the above-mentioned packaging container by a conventional method. In order to remove oxygen during storage, an inert gas such as nitrogen may be simultaneously sealed in the head space in the container (the space above the beverage).
After the liquid preparation has been stored, it is desirable to seal the packaging container, and the sealing method can be a conventional method.
本発明においては、保存する温度は、液体製剤中の酵素が安定化されるという観点から、通常1℃以上であり、4℃以上が好ましくまた上限は同様の観点から45℃以下であり、35℃以下が好ましく、24℃以下がより好ましい。 In the present invention, the storage temperature is usually 1°C or higher, preferably 4°C or higher, from the viewpoint of stabilizing the enzyme in the liquid preparation, and from the same viewpoint, the upper limit is 45°C or lower, preferably 35°C or lower, and more preferably 24°C or lower.
また保存期間は液体製剤中の酵素活性が維持される限り特に限定されないが、通常3年以内、好ましくは2年以内、より好ましくは1年以内である。 The storage period is not particularly limited as long as the enzyme activity in the liquid preparation is maintained, but is usually within 3 years, preferably within 2 years, and more preferably within 1 year.
本発明において「安定化」とは、酵素が保存期間中に高い活性を維持する状態を意味する。
高い活性とは、酵素が作用できる程度の活性を意味し、例えば、トランスグルタミナーゼ含有液体製剤では、34℃で1ヶ月保存後のトランスグルタミナーゼの残存活性率が、通常75%以上であり、好ましくは80%以上であり、より好ましくは85%以上、特に好ましくは90%以上である。上限は通常100%である。
トランスグルタミナーゼの残存活性率は、上記のようにヒドロキサメート法により測定することができる。
In the present invention, "stabilization" refers to a state in which an enzyme maintains high activity during storage.
For example, in a transglutaminase-containing liquid preparation, the residual activity of transglutaminase after storage for one month at 34° C. is usually 75% or more, preferably 80% or more, more preferably 85% or more, and particularly preferably 90% or more. The upper limit is usually 100%.
The residual activity of transglutaminase can be measured by the hydroxamate method as described above.
さらに、本発明は、酵素を溶媒に溶解して液体製剤を調製する工程、及び
液体製剤を容器の容量が100ccの時に23℃・50%RH・1気圧における1日あたりの酸素透過量が0.1cc以下である包装材料からなる包装容器に保存する工程を含む、液体製剤の保存方法(以下、「本発明の保存方法」とも称する)を提供する。
The present invention further provides a method for storing a liquid formulation (hereinafter also referred to as the "storage method of the present invention"), comprising the steps of: preparing a liquid formulation by dissolving an enzyme in a solvent; and storing the liquid formulation in a packaging container made of a packaging material having an oxygen transmission rate of 0.1 cc or less per day at 23°C, 50% RH, and 1 atmospheric pressure when the container has a volume of 100 cc.
本発明の保存方法における、各工程、各種定義及び好適範囲は既述に準じる。
本発明においては、保存する温度は、液体製剤中の酵素が安定化されるという観点から、通常1℃以上であり、4℃以上が好ましく、また上限は同様の観点から45℃以下であり、35℃以下が好ましく、24℃以下がより好ましい。
In the preservation method of the present invention, each step, various definitions and preferred ranges are as described above.
In the present invention, the storage temperature is usually 1°C or higher, preferably 4°C or higher, from the viewpoint of stabilizing the enzyme in the liquid formulation, and the upper limit is 45°C or lower, preferably 35°C or lower, and more preferably 24°C or lower, from the same viewpoint.
また本発明の保存方法において、保存期間は、酵素活性が維持される限り特に限定されないが、通常2年以内、好ましくは1年以内である。 In the preservation method of the present invention, the preservation period is not particularly limited as long as the enzyme activity is maintained, but is usually within 2 years, preferably within 1 year.
本発明の保存方法においては、本発明の特徴を損なわない範囲で、既述に準じて、pH調整剤もしくは緩衝剤の他の食品添加物、例えば増粘安定剤、保存料、殺菌剤、酸化防止剤等を添加する工程及びその他の工程を含むこともできる。 The preservation method of the present invention may also include a step of adding food additives other than pH adjusters or buffers, such as thickening stabilizers, preservatives, bactericides, antioxidants, etc., in accordance with the above, and other steps, to the extent that the characteristics of the present invention are not impaired.
以下に実施例により、本発明についてさらに詳細に説明する。 The present invention will be described in more detail below with reference to the following examples.
[試験例1]包装材の検討
微生物由来のトランスグルタミナーゼ1,000U/g、「アクティバTG」、味の素株式会社)を表1のように0.05Mリン酸バッファ(pH6.0)に溶解し、液体TGサンプルを調製した。
液体TGサンプル100gをポリエチレン(PE)容器(約150cc)、バリアポリエチレンテレフタレート(バリアPET)容器(約100cc)、アルミ容器(約250cc)にそれぞれ封入し、4℃、24℃、34℃、44℃で保管した(高温による加速保存試験)。なおバリアPET容器は、ダイヤモンドライクカーボン(DLC)素材でペットの表面をコーティングした容器である。
各容器の材質の酸素透過量は、MOCON酸素透過率測定装置(OX-TRAN 2/61)を用いて測定した。容器容量が100ccの時の各材質の酸素透過量は、23℃・50%RH・1気圧において、1日あたり、PEは、0.174cc、バリアPETは、0.006cc及びアルミ容器はクラックが無い状態であれば0(酸素は透過しない)である。また44℃・78%RHの場合、1日あたり、PEは、0.434cc、バリアPETは、0.014cc及びアルミ容器はクラックが無い状態であれば0(酸素は透過しない)である。
また比較対象として、1.5mlのマイクロチューブに液体TGサンプルを入れ、-80℃で保管した。
1か月後にサンプルを回収し、ヒドロキサメート法により各サンプルのトランスグルタミナーゼ活性を測定し、-80℃保管サンプルの酵素活性に対する残存率を算出した。
Test Example 1: Examination of packaging materials A microbial transglutaminase (1,000 U/g, "Activa TG", Ajinomoto Co., Inc.) was dissolved in 0.05 M phosphate buffer (pH 6.0) as shown in Table 1 to prepare a liquid TG sample.
100 g of liquid TG sample was sealed in a polyethylene (PE) container (about 150 cc), a barrier polyethylene terephthalate (barrier PET) container (about 100 cc), and an aluminum container (about 250 cc), and stored at 4° C., 24° C., 34° C., and 44° C. (accelerated storage test at high temperatures). The barrier PET container is a container whose surface is coated with a diamond-like carbon (DLC) material.
The oxygen transmission rate of each container material was measured using a MOCON oxygen transmission rate measuring device (OX-TRAN 2/61). At 23°C, 50% RH, and 1 atm, the oxygen transmission rate of each material when the container volume is 100 cc is 0.174 cc per day for PE, 0.006 cc for barrier PET, and 0 (oxygen does not transmit) for aluminum containers in a state without cracks. At 44°C, 78% RH, the oxygen transmission rate of PE is 0.434 cc per day, 0.014 cc for barrier PET, and 0 (oxygen does not transmit) for aluminum containers in a state without cracks.
As a control, a liquid TG sample was placed in a 1.5 ml microtube and stored at -80°C.
After one month, the samples were collected, and the transglutaminase activity of each sample was measured by the hydroxamate method, and the residual rate relative to the enzyme activity of the sample stored at -80°C was calculated.
[試験例2]トランスグルタミナーゼの安定化効果の評価
微生物由来のトランスグルタミナーゼを表2のように0.05Mリン酸バッファ(pH6.0)に溶解し、グルタミン酸ナトリウム(MSG)添加区にはMSGを10%、グルコン酸ナトリウム添加区にはグルコン酸ナトリウムを10%配合した。
液体TGサンプル100gを脱酸素機能のあるアルミ容器(250cc)とないアルミ容器(250cc)にそれぞれ封入し、4℃、24℃、34℃、44℃で保管した(高温による加速保存試験)。脱酸素機能のあるアルミ容器は、アルミ箔層及び酸素吸収層からなる積層包装材料で作られた容器である。
また比較対象として、1.5mlのマイクロチューブに液体TGサンプルを入れ、-80℃で保管した。
1か月後、2か月後、3か月後にサンプルを回収し、ヒドロキサメート法により各サンプルのトランスグルタミナーゼ活性を測定し、-80℃保管サンプルの酵素活性に対する残存率を算出した。
[Test Example 2] Evaluation of the stabilizing effect of transglutaminase Microbial transglutaminase was dissolved in 0.05 M phosphate buffer (pH 6.0) as shown in Table 2, and 10% MSG was added to the monosodium glutamate (MSG)-added group, and 10% sodium gluconate was added to the sodium gluconate-added group.
100 g of liquid TG sample was sealed in an aluminum container with oxygen scavenging function (250 cc) and an aluminum container without oxygen scavenging function (250 cc), and stored at 4° C., 24° C., 34° C., and 44° C. (accelerated storage test at high temperatures). The aluminum container with oxygen scavenging function is a container made of a laminated packaging material consisting of an aluminum foil layer and an oxygen absorbing layer.
As a control, a liquid TG sample was placed in a 1.5 ml microtube and stored at -80°C.
After 1 month, 2 months, and 3 months, samples were collected, the transglutaminase activity of each sample was measured by the hydroxamate method, and the residual rate relative to the enzyme activity of the sample stored at -80°C was calculated.
図2に示すように、4℃保存ではトランスグルタミナーゼの活性残存率には大きな違いは認められなかったが、24℃保存では、MSG無添加区では、脱酸素機能を有する容器の区の残存率が高かった。
34℃保存では、脱酸素機能が無い容器に保存したMSG無添加区ではほぼトランスグルタミナーゼが残っていなかった。
一方、脱酸素機能を有する容器で保存した場合は、経時的に残存率が低下した。他方MSG添加区では、特に脱酸素機能を有する容器に保存した場合に酵素活性は高く維持された。
As shown in FIG. 2, no significant difference was observed in the residual activity of transglutaminase when stored at 4° C., but when stored at 24° C., the residual activity was higher in the group without MSG in the group in the container with oxygen scavenging function.
When stored at 34°C, almost no transglutaminase remained in the MSG-free group stored in a container without oxygen scavenging function.
On the other hand, when stored in a container with an oxygen scavenging function, the residual rate decreased over time, whereas in the MSG-added group, the enzyme activity was maintained at a high level, especially when stored in a container with an oxygen scavenging function.
MSGとグルコン酸ナトリウムの比較を図3に示した。なお34℃3ヶ月保存のグルコン酸ナトリウム添加区における試験は未実施のため記載していない。
グルタミン酸ナトリウムおよびグルコン酸ナトリウムの添加区では、34℃保存においては、顕著なトランスグルタミナーゼの安定化効果を示し、さらに脱酸素機能を有するアルミ容器で保存した場合はさらに安定化効果が高まることが確認された。また44℃保存では、グルコン酸ナトリウムの添加区では、脱酸素機能を有するアルミ容器で保存した場合にはさらに安定化効果が高まることが確認された。
A comparison between MSG and sodium gluconate is shown in Figure 3. Note that a test on the sodium gluconate-added group stored at 34°C for 3 months has not been conducted and is therefore not shown.
It was confirmed that the addition of sodium glutamate and sodium gluconate exhibited a significant stabilizing effect on transglutaminase when stored at 34°C, and that the stabilizing effect was further enhanced when stored in an aluminum container with an oxygen scavenging function.In addition, it was confirmed that the addition of sodium gluconate exhibited an even greater stabilizing effect when stored in an aluminum container with an oxygen scavenging function when stored at 44°C.
本発明により、室温以上でも保存・流通が可能な液体製剤を提供することができる。 The present invention provides a liquid formulation that can be stored and distributed at or above room temperature.
Claims (14)
(2)液体製剤を容器の容量が100ccの時に23℃・50%RH・1気圧における1日あたりの酸素透過量が0.1cc以下である包装材料からなる包装容器に保存する工程、
を含む液体製剤中のトランスグルタミナーゼの安定化方法であって、
(1)が液体製剤1gに対して、1U~1,000Uのトランスグルタミナーゼを溶解し、液体製剤の総重量に対して5重量%~25重量%のグルタミン酸塩又はグルコン酸塩を添加して液体製剤を調製する工程であり、
(2)の包装材料が、PETをダイアモンドライクカーボン(DLC)膜でコーティングした積層包装材料、PET/アルミニウム箔/ナイロン層/酸素吸収層/シーラント層を有する積層包装材料、又はPET/アルミニウム箔/ナイロン層/中間層/酸素吸収層/シーラント層を有するアルミニウム積層包装材料であり、
34℃で1ヶ月保存後のトランスグルタミナーゼの残存活性率が85%以上である、方法。 (1) a step of dissolving transglutaminase in a solvent to prepare a liquid formulation; and (2) a step of storing the liquid formulation in a packaging container made of a packaging material having an oxygen transmission rate of 0.1 cc or less per day at 23° C., 50% RH, and 1 atmosphere when the container has a volume of 100 cc.
1. A method for stabilizing transglutaminase in a liquid formulation comprising:
(1) is a step of preparing a liquid formulation by dissolving 1 U to 1,000 U of transglutaminase per 1 g of the liquid formulation and adding 5 wt % to 25 wt % of glutamate or gluconate based on the total weight of the liquid formulation;
(2) The packaging material is a laminated packaging material in which PET is coated with a diamond-like carbon (DLC) film , a laminated packaging material having PET/aluminum foil/nylon layer/oxygen absorbing layer/sealant layer, or an aluminum laminated packaging material having PET/aluminum foil/nylon layer/intermediate layer/oxygen absorbing layer/sealant layer ,
A method in which the residual activity of transglutaminase is 85% or more after storage at 34°C for one month.
(2)液体製剤を容器の容量が100ccの時に23℃・50%RH・1気圧における1日あたりの酸素透過量が0.1cc以下である包装材料からなる包装容器に保存する工程、
を含む、液体製剤の保存方法であって、
(1)が液体製剤1gに対して、1U~1,000Uのトランスグルタミナーゼを溶解し、液体製剤の総重量に対して5重量%~25重量%のグルタミン酸塩又はグルコン酸塩を添加して液体製剤を調製する工程であり、
(2)の包装材料が、PETをダイアモンドライクカーボン(DLC)膜でコーティングした積層包装材料、PET/アルミニウム箔/ナイロン層/酸素吸収層/シーラント層を有する積層包装材料、又はPET/アルミニウム箔/ナイロン層/中間層/酸素吸収層/シーラント層を有するアルミニウム積層包装材料であり、
34℃で1ヶ月保存後のトランスグルタミナーゼの残存活性率が85%以上である、方法。 (1) a step of dissolving transglutaminase in a solvent to prepare a liquid formulation; and (2) a step of storing the liquid formulation in a packaging container made of a packaging material having an oxygen transmission rate of 0.1 cc or less per day at 23° C., 50% RH, and 1 atmosphere when the container has a volume of 100 cc.
A method for preserving a liquid formulation, comprising:
(1) is a step of preparing a liquid formulation by dissolving 1 U to 1,000 U of transglutaminase per 1 g of the liquid formulation and adding 5 wt % to 25 wt % of glutamate or gluconate based on the total weight of the liquid formulation;
(2) The packaging material is a laminated packaging material in which PET is coated with a diamond-like carbon (DLC) film , a laminated packaging material having PET/aluminum foil/nylon layer/oxygen absorbing layer/sealant layer, or an aluminum laminated packaging material having PET/aluminum foil/nylon layer/intermediate layer/oxygen absorbing layer/sealant layer ,
A method in which the residual activity of transglutaminase is 85% or more after storage at 34°C for one month.
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