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JP6333774B2 - Construction method for top plate joints using threaded studs and mechanical joints - Google Patents

Construction method for top plate joints using threaded studs and mechanical joints Download PDF

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JP6333774B2
JP6333774B2 JP2015112277A JP2015112277A JP6333774B2 JP 6333774 B2 JP6333774 B2 JP 6333774B2 JP 2015112277 A JP2015112277 A JP 2015112277A JP 2015112277 A JP2015112277 A JP 2015112277A JP 6333774 B2 JP6333774 B2 JP 6333774B2
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top plate
threaded stud
steel pipe
wall steel
reinforcing bar
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JP2016223220A (en
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秀樹 尾籠
秀樹 尾籠
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日本スタッドウェルディング株式会社
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本発明は、橋梁下部工事における外壁鋼管矢板基礎工事のうち、鉄筋スタッド方式を用いた頂版結合工に関するものである。   The present invention relates to a top plate joining work using a reinforcing steel stud method among the outer wall steel pipe sheet pile foundation works in the bridge lower part construction.

従来、橋梁等の躯体の基礎を構築する場合、例えば、図2〜図4に示すように、躯体1の基礎を構築する場所に複数の外壁鋼管矢板2を閉鎖形状に組み合わせて並べて地盤に打ち込むことにより、閉鎖形状の内部が閉鎖空間となるように締め切り、この閉鎖形状の内部に下層から敷砂3、底版コンクリートを打設して底版4を、次に、頂版コンクリートを打設して頂版5を順に施工し、外壁鋼管矢板2の内部には中詰コンクリート6を充填するようにしている。   Conventionally, when building a foundation of a frame such as a bridge, for example, as shown in FIGS. 2 to 4, a plurality of outer wall steel pipe sheet piles 2 are combined in a closed shape at a place where the foundation of the frame 1 is built, and driven into the ground. The closed shape is closed so that the inside of the closed shape becomes a closed space, the sand 3 and the bottom slab concrete are placed in the closed shape from the lower layer, the bottom slab 4 is placed, and then the top slab concrete is placed. The top plate 5 is constructed in order, and the inside wall steel pipe sheet pile 2 is filled with filled concrete 6.

ところで、頂版5は、躯体1を支持するものであるが、外壁鋼管矢板2が仮締め切を兼用する場合は、外壁鋼管矢板2の側面に頂版5が結合されることになる。   By the way, although the top plate 5 supports the housing 1, when the outer wall steel pipe sheet pile 2 also serves as a temporary deadline, the top plate 5 is coupled to the side surface of the outer wall steel pipe sheet pile 2.

この外壁鋼管矢板2と頂版5との結合構造として、従来、主として、プレートブラッケト方式、差し筋方式(例えば、特許文献1参照。)、鉄筋スタッド方式(例えば、非特許文献1参照。)の3つの方式が用いられている。   Conventionally, as a connecting structure between the outer wall steel pipe sheet pile 2 and the top plate 5, mainly a plate bracket method, a reinforcing bar method (for example, see Patent Document 1), and a reinforcing bar stud method (for example, see Non-Patent Document 1). Three schemes are used.

このうち、鉄筋スタッド方式は、例えば、図5に示すように、頂版5を鉄筋コンクリート構造とするため、外壁鋼管矢板2の側面にモーメント鉄筋7及び剪断鉄筋8の一端を直接スタッド溶接して外壁鋼管矢板2に固定し、他端を頂版5側に延出させ、頂版コンクリートを打設し、モーメント鉄筋7、剪断鉄筋8及び頂版コンクリートによって頂版5と外壁鋼管矢板2との一体化を図り、両者を結合するようにしている。   Among these, in the reinforcing steel stud method, for example, as shown in FIG. 5, the top plate 5 has a reinforced concrete structure, so that one end of the moment reinforcing bar 7 and the shearing reinforcing bar 8 are directly stud-welded to the side surface of the outer wall steel pipe sheet pile 2. The steel plate sheet pile 2 is fixed, the other end is extended to the top plate 5 side, the top plate concrete is cast, and the top plate 5 and the outer wall steel pipe sheet pile 2 are integrated by the moment reinforcing bar 7, the shear reinforcing bar 8 and the top plate concrete. To make it possible to combine the two.

そして、頂版5と外壁鋼管矢板2との結合部に作用するモーメント及び引張力に対してはモーメント鉄筋7が抵抗し、結合部に対する鉛直力に対しては剪断抵抗により剪断鉄筋8が頂版5側の鉄筋に伝達する。このようにして結合部のモーメント鉄筋7及び剪断鉄筋8を介して鉄筋コンクリート構造の頂版5への荷重伝達が確実に行われるものとなる。   The moment rebar 7 resists the moment and tensile force acting on the joint between the top plate 5 and the outer wall steel pipe sheet pile 2, and the shear rebar 8 acts on the top plate due to shear resistance against the vertical force on the joint. It is transmitted to the 5th bar. In this way, load transmission to the top slab 5 of the reinforced concrete structure is surely performed via the moment reinforcing bar 7 and the shearing reinforcing bar 8 of the connecting portion.

ところで、上記従来の外壁鋼管矢板2と頂版5との結合構造においては、施工現場における溶接作業が必須となるため、施工が天候や電源事情等の施工現場の状況の影響を受けやすく、施工品質に影響を与える要因となっていた。   By the way, in the joint structure of the conventional outer wall steel pipe sheet pile 2 and the top plate 5, welding work at the construction site is indispensable. Therefore, the construction is easily influenced by the situation of the construction site such as the weather and the power supply situation. It was a factor affecting quality.

特開2001−214457号公報JP 2001-214457 A

新日鉄技報第382号「鉄筋高品質溶接施工法”NSスタッド工法”」p.96−98Nippon Steel Technical Report No. 382 “Reinforcing Bar High Quality Welding Method“ NS Stud Method ”” p. 96-98

本発明は、上記従来の外壁鋼管矢板と頂版との結合構造に関する問題点に鑑み、施工に天候や電源事情等の制約がかかることがなく、工期を短縮化でき、さらに、施工品質の信頼性が高い頂版結合工に関する施工方法を提供することを目的とする。   In view of the problems related to the conventional outer wall steel pipe sheet pile and top plate connection structure, the present invention is not subject to restrictions such as weather and power supply conditions, can shorten the work period, and further, the construction quality is reliable. It aims at providing the construction method regarding a top plate joint work with high property.

上記目的を達成するため、本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法は、外壁鋼管矢板を閉鎖形状に組み合わせて並べて地盤に打ち込んで構築した井筒基礎の外壁鋼管矢板の側面に一端側を定着した鉄筋の他端側を頂版側に延出させ、頂版コンクリートを打設することにより、外壁鋼管矢板に頂版を結合するようにした頂版結合工に関する施工方法において、ねじ付きスタッドを予め側面に溶接した外壁鋼管矢板を用いて井筒基礎を構築し、ねじ付きスタッドに雌ねじ部材を介して鉄筋の一端側を接続し、ねじ付きスタッドと中間位置を屈曲させた鉄筋とが相対的に回転しないように雌ねじ部材との接続部をロックナットにより固定し、該鉄筋の他端側を頂版側に延出させるようにしたことを特徴とする。 In order to achieve the above object, the construction method related to the top plate joint using the threaded stud and the mechanical joint according to the present invention is the outer wall steel pipe of the well foundation constructed by combining the outer wall steel sheet piles in a closed shape and driving them into the ground. It relates to a top plate joint that connects the top plate to the outer wall steel pipe sheet pile by extending the other end of the reinforcing bar with one end fixed to the side surface of the sheet pile to the top plate side and placing the top plate concrete. In the construction method, a well foundation is constructed using an outer wall steel pipe sheet pile with a threaded stud welded to the side in advance , one end of the rebar is connected to the threaded stud via a female thread member, and the threaded stud and the middle position are bent. The connecting portion with the female screw member is fixed by a lock nut so that the rebar does not rotate relatively, and the other end of the rebar is extended to the top plate side.

この場合において、外壁鋼管矢板の側面に溶接したねじ付きスタッドに保護キャップを装着し、井筒基礎を構築した後、ねじ付きスタッドから保護キャップを外して、ねじ付きスタッドに雌ねじ部材を介して鉄筋を接続するようにすることができる。   In this case, after attaching the protective cap to the threaded stud welded to the side of the outer wall steel pipe sheet pile and constructing the well foundation, remove the protective cap from the threaded stud and connect the reinforcing bar to the threaded stud via the female thread member. Can be connected.

本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法によれば、ねじ付きスタッドの外壁鋼管矢板への溶接を、工場等の作業環境が良好な場所で、必要に応じて、機械設備を使用して行うことが可能となるため、施工に天候や電源事情等の制約がかかることがなく、工期を短縮化でき、さらに、作業者の技量に左右されることがなく、施工品質の信頼性を向上することができる。   According to the construction method relating to the top plate joint using the threaded stud and the mechanical joint of the present invention, the welding of the threaded stud to the outer wall steel pipe sheet pile can be performed in a place where the work environment is good, such as a factory. Because it is possible to carry out using machine equipment, construction is not subject to restrictions such as weather and power supply conditions, the construction period can be shortened, and it is not affected by the skill of the operator The reliability of construction quality can be improved.

また、ねじ付きスタッドに装着した保護キャップは、例えば、工場から施工現場への移送時、井筒基礎を構築するために地盤に打ち込むまでの間などにおいて、ねじ付きスタッドの雄ねじ部が損傷を受けることを防止することができる。   In addition, the protective cap attached to the threaded stud may damage the male threaded part of the threaded stud during the transfer from the factory to the construction site and before it is driven into the ground to construct the well foundation. Can be prevented.

本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法を適用した外壁鋼管矢板の一実施例を示す説明図である。It is explanatory drawing which shows one Example of the outer wall steel pipe sheet pile which applied the construction method regarding the top plate joint work using the threaded stud and mechanical joint of this invention. 従来の井筒基礎の一例を示す正面図である。It is a front view which shows an example of the conventional well-cylinder foundation. 同平面図である。It is the same top view. 同側面図である。It is the same side view. 同外壁鋼管矢板と頂版との結合構造を示す説明図である。It is explanatory drawing which shows the connection structure of the same outer wall steel pipe sheet pile and a top plate.

以下、本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法の実施の形態を、図面に基づいて説明する。   Hereinafter, an embodiment of a construction method relating to a top plate joint using a threaded stud and a mechanical joint according to the present invention will be described with reference to the drawings.

図1に、本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法を適用した外壁鋼管矢板の一実施例を示す。   FIG. 1 shows an embodiment of an outer wall steel pipe sheet pile to which a construction method related to a top plate joint using a threaded stud and a mechanical joint according to the present invention is applied.

このねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法は、図2〜図4に示す従来の井筒基礎と同様、外壁鋼管矢板2を閉鎖形状に組み合わせて並べて地盤に打ち込んで構築した井筒基礎の外壁鋼管矢板の側面に一端側を定着した鉄筋の他端側を頂版側に延出させ、頂版コンクリートを打設することにより、外壁鋼管矢板2に頂版を結合する井筒基礎の外壁鋼管矢板2と頂版との結合構造を構築するもので、ねじ付きスタッド71を予め側面に溶接した外壁鋼管矢板2を用いて井筒基礎を構築し、ねじ付きスタッド71に雌ねじ部材72を介して鉄筋70を接続してモーメント鉄筋7を構成し、この鉄筋70の他端側を頂版側に延出させ、頂版コンクリートを打設することにより、外壁鋼管矢板2に頂版を結合するようにしたものである。   The construction method related to the top plate joint using this threaded stud and mechanical joint is constructed by combining the outer wall steel pipe sheet piles 2 in a closed shape and driving them into the ground in the same manner as the conventional well foundation shown in FIGS. A well that joins the top plate to the outer wall steel pipe sheet pile 2 by extending the other end of the reinforcing bar with one end fixed to the side surface of the outer wall steel pipe sheet pile of the finished well foundation to the top plate side and placing top plate concrete A foundation structure is constructed by connecting the outer wall steel pipe sheet pile 2 of the foundation and the top plate, and the well foundation is constructed by using the outer wall steel pipe sheet pile 2 in which the threaded stud 71 is previously welded to the side surface. The reinforcing bar 70 is connected to the moment reinforcing bar 7 to constitute the moment reinforcing bar 7, the other end side of the reinforcing bar 70 is extended to the top plate side, and the top plate concrete is placed, so that the top plate is attached to the outer wall steel pipe sheet pile 2. Like to join It is intended.

この場合において、ねじ付きスタッド71の外壁鋼管矢板2への溶接は、図1(a)に示すように、工場等の作業環境が良好な場所で、必要に応じて、機械設備を使用して、安定した状態で溶接を行うことができる下向き溶接で行うようにする。   In this case, welding of the threaded stud 71 to the outer wall steel pipe sheet pile 2 is performed in a place where the work environment such as a factory is good as shown in FIG. , So that the welding can be performed in a stable state, downward welding.

ねじ付きスタッド71には、例えば、M20〜M30、好ましくは、M22〜M24の汎用のねじ付きスタッドを使用することができる。   As the threaded stud 71, for example, a general-purpose threaded stud of M20 to M30, preferably M22 to M24 can be used.

ねじ付きスタッド71は、モーメント鉄筋7を構成する鉄筋70の他端側の延出方向を規定するものであるため、モーメント鉄筋7の設計された延出方向に合わせて、ねじ付きスタッド71の中心軸の方向が、外壁鋼管矢板2の中心に対する放射方向と一致するようにしたり、複数のねじ付きスタッド71の中心軸の方向が平行となるようにしたり、複数のねじ付きスタッド71の中心軸の方向がランダムになるようにして、外壁鋼管矢板2へ溶接するようにすることができる。
なお、モーメント鉄筋7の延出方向は、鉄筋70を屈曲させる(又は屈曲させた鉄筋70を用いる)ことにより調節することもできる。
また、ねじ付きスタッド71の溶接密度は、モーメント鉄筋7の必要数、すなわち、頂版と外壁鋼管矢板2との結合部の設計強度に合わせて、設定するようにする。
Since the threaded stud 71 defines the extending direction of the other end of the reinforcing bar 70 constituting the moment reinforcing bar 7, the center of the threaded stud 71 is matched with the designed extending direction of the moment reinforcing bar 7. The direction of the axis is made to coincide with the radial direction with respect to the center of the outer wall steel pipe sheet pile 2, the direction of the central axis of the plurality of threaded studs 71 is parallel, or the central axis of the plurality of threaded studs 71 It is possible to weld the outer wall steel pipe sheet pile 2 in a random direction.
Note that the extending direction of the moment reinforcing bar 7 can be adjusted by bending the reinforcing bar 70 (or using the bent reinforcing bar 70).
The welding density of the threaded stud 71 is set in accordance with the required number of moment reinforcing bars 7, that is, the design strength of the joint portion between the top plate and the outer wall steel pipe sheet pile 2.

そして、外壁鋼管矢板2に溶接したねじ付きスタッド71には、保護キャップ9を装着し、井筒基礎を構築した後、図1(b)に示すように、ねじ付きスタッド71から保護キャップ9を外して、ねじ付きスタッド71に雌ねじ部材72を介して鉄筋70を接続するようにする。
これにより、ねじ付きスタッド71を予め側面に溶接した外壁鋼管矢板2を、例えば、工場から施工現場に移送し、井筒基礎を構築するために地盤に打ち込むまでの間にねじ付きスタッド71の雄ねじ部が損傷を受けることを防止することができる。
And after attaching the protective cap 9 to the threaded stud 71 welded to the outer wall steel pipe sheet pile 2 and constructing the well foundation, the protective cap 9 is removed from the threaded stud 71 as shown in FIG. Thus, the reinforcing bar 70 is connected to the threaded stud 71 via the female screw member 72.
Thereby, the external thread steel pipe sheet pile 2 in which the threaded stud 71 is welded to the side surface in advance is transferred from the factory to the construction site, for example, and then the male thread portion of the threaded stud 71 until it is driven into the ground to construct the well foundation Can be prevented from being damaged.

ねじ付きスタッド71と鉄筋70とを接続する雌ねじ部材72には、一端側にねじ付きスタッド71の雄ねじ部と螺合できる雌ねじ部を、他端側に鉄筋70の一端側に摩擦圧接等により固着した雄ねじ部と螺合できる雌ねじ部を、それぞれ形成した雌ねじ部材を用いることができる。
そして、ねじ付きスタッド71と雌ねじ部材72とを螺合させた後、さらに、雌ねじ部材72と鉄筋70とを螺合させた後、それぞれ、ロックナット73により固定することが好ましい。
この場合において、雌ねじ部材72に形成する雌ねじ部は、通常の右ねじ構造のものとするほか、中央部で右ねじと左ねじに分かれた構造のものとし、ねじ付きスタッド71と鉄筋70に固着した雄ねじ部は、それに対応した雄ねじを備えたものとすることもできる。これにより、鉄筋70を回転させずに、雌ねじ部材72のみを回転操作することで、ねじ付きスタッド71に鉄筋70を引き寄せるようにして接続することができ、鉄筋70、例えば、屈曲させた鉄筋の設置を簡易に行うことができる。
なお、鉄筋70に、上記雄ねじ部を固着した鉄筋70に代えて、ねじ節鉄筋を用い、雌ねじ部材72に、それに対応する雌ねじ部材を用いることもできる。
A female screw member 72 that connects the threaded stud 71 and the reinforcing bar 70 is fixed to one end of the threaded stud 71 and a female threaded part that can be screwed with the male threaded part of the threaded stud 71. It is possible to use a female screw member in which a female screw part that can be screwed with the male screw part is formed.
Then, after the threaded stud 71 and the female screw member 72 are screwed together, and further, the female screw member 72 and the reinforcing bar 70 are screwed together, and then fixed by the lock nut 73 respectively.
In this case, the internal thread portion formed on the internal thread member 72 has a normal right-hand thread structure, and has a structure divided into a right-hand thread and a left-hand thread at the center, and is fixed to the threaded stud 71 and the reinforcing bar 70. The male screw portion may be provided with a male screw corresponding thereto. Accordingly, by rotating only the female screw member 72 without rotating the reinforcing bar 70, the reinforcing bar 70 can be connected to the threaded stud 71 so as to draw the reinforcing bar 70, for example, a bent reinforcing bar. Installation can be performed easily.
In addition, it replaces with the reinforcing bar 70 which fixed the said external thread part to the reinforcing bar 70, a screw node reinforcing bar can be used, and the internal thread member corresponding to it can also be used for the internal thread member 72.

ところで、このねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法においては、モーメント鉄筋7のほか、剪断鉄筋8についても、同様に、ねじ付きスタッド、雌ねじ部材及び鉄筋70によって構成することができる。   By the way, in the construction method related to the top plate joint using the threaded stud and the mechanical joint, not only the moment reinforcing bar 7 but also the sheared reinforcing bar 8 is similarly configured by the threaded stud, the female thread member, and the reinforcing bar 70. be able to.

このねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法によれば、ねじ付きスタッド71を予め側面に溶接した外壁鋼管矢板2を用いて井筒基礎を構築し、ねじ付きスタッド71に雌ねじ部材72を介して鉄筋70を接続し、この鉄筋70の他端側を頂版側に延出させ、頂版コンクリートを打設するため、ねじ付きスタッド71の外壁鋼管矢板2への溶接を、工場等の作業環境が良好な場所で、必要に応じて、機械設備を使用して行うことが可能となる。また、施工が天候や電源事情等の施工現場の状況の影響を受けにくく、工期を短縮化でき、さらに、溶接作業の自動化が容易で、施工品質の信頼性を容易に確保することができる。   According to the construction method related to the top plate joint using the threaded stud and the mechanical joint, the well foundation is constructed using the outer wall steel pipe sheet pile 2 in which the threaded stud 71 is welded to the side surface in advance. In order to connect the reinforcing bar 70 via the female screw member 72, extend the other end of the reinforcing bar 70 to the top plate side, and place the top plate concrete, welding of the threaded stud 71 to the outer wall steel pipe sheet pile 2 is performed. It is possible to perform the operation using mechanical equipment in a place with a good working environment such as a factory, if necessary. In addition, the construction is not easily affected by the conditions of the construction site such as the weather and the power supply situation, the construction period can be shortened, the automation of the welding operation is easy, and the reliability of the construction quality can be easily secured.

以上、本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法について、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができるものである。   As mentioned above, although the construction method regarding the top plate joining work using the threaded stud and the mechanical joint of the present invention has been described based on the embodiment, the present invention is not limited to the configuration described in the above embodiment. However, the configuration can be changed as appropriate without departing from the spirit of the invention.

本発明のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法は、施工に天候や電源事情等の制約がかかることがなく、工期を短縮化でき、さらに、施工品質の信頼性が高い特性を有していることから、井筒基礎の頂版結合の施工の用途に好適に用いることができる。   The construction method related to the top plate joining work using the threaded stud and the mechanical joint of the present invention can be shortened in the construction period without being restricted by the weather or the power supply situation, and the reliability of construction quality. Since it has a high characteristic, it can be used suitably for the use of the construction of the top plate coupling of the well foundation.

1 躯体
2 外壁鋼管矢板
3 敷砂
4 底版
5 頂版
6 中詰コンクリート
7 モーメント鉄筋
70 鉄筋
71 ねじ付きスタッド
72 雌ねじ部材
8 剪断鉄筋
9 保護キャップ
DESCRIPTION OF SYMBOLS 1 Frame 2 Outer wall steel pipe sheet pile 3 Laying sand 4 Bottom plate 5 Top plate 6 Filled concrete 7 Moment reinforcement 70 Reinforcement 71 Threaded stud 72 Female thread member 8 Shear reinforcement 9 Protection cap

Claims (2)

外壁鋼管矢板を閉鎖形状に組み合わせて並べて地盤に打ち込んで構築した井筒基礎の外壁鋼管矢板の側面に一端側を定着した鉄筋の他端側を頂版側に延出させ、頂版コンクリートを打設することにより、外壁鋼管矢板に頂版を結合するようにした頂版結合工に関する施工方法において、ねじ付きスタッドを予め側面に溶接した外壁鋼管矢板を用いて井筒基礎を構築し、ねじ付きスタッドに雌ねじ部材を介して鉄筋の一端側を接続し、ねじ付きスタッドと中間位置を屈曲させた鉄筋とが相対的に回転しないように雌ねじ部材との接続部をロックナットにより固定し、該鉄筋の他端側を頂版側に延出させるようにしたことを特徴とするねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法。 The other end of the reinforcing bar with one end fixed to the side of the outer wall steel pipe sheet pile of the well pipe foundation constructed by combining the outer wall steel pipe sheet piles in a closed shape and laid into the ground, and cast the top plate concrete In the construction method related to the top plate joining work, where the top plate is joined to the outer wall steel pipe sheet pile, a well foundation is constructed using the outer wall steel pipe sheet pile with the threaded stud welded to the side surface in advance. Connect one end of the reinforcing bar through the female threaded member, and fix the connecting part of the female threaded member with a lock nut so that the threaded stud and the reinforcing bar bent at the middle position do not rotate relative to each other. A construction method related to a top plate joint using a threaded stud and a mechanical joint characterized in that the end side is extended to the top plate side. 外壁鋼管矢板の側面に溶接したねじ付きスタッドに保護キャップを装着し、井筒基礎を構築した後、ねじ付きスタッドから保護キャップを外して、ねじ付きスタッドに雌ねじ部材を介して鉄筋を接続するようにしたことを特徴とする請求項1記載のねじ付きスタッドと機械式継手を用いた頂版結合工に関する施工方法。   After attaching the protective cap to the threaded stud welded to the side of the outer wall steel pipe sheet pile and constructing the well foundation, remove the protective cap from the threaded stud and connect the rebar to the threaded stud via the female thread member A construction method relating to a top plate joining work using the threaded stud and the mechanical joint according to claim 1.
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