CN221810531U - A cross-bracing concrete surface defect repairing device - Google Patents
A cross-bracing concrete surface defect repairing device Download PDFInfo
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Abstract
一种横撑式混凝土表面缺陷修补装置,属于桥梁混凝土结构修复施工领域,包括横置设置的拼接杆组件、设置在拼接杆组件一端的可调节支撑杆件、以及设置在拼接杆组件另一端的立模组件,调节所述可调节支撑杆件使修补装置横撑在待修补部位与辅助墙之间,所述立模组件包括方管,方管远离所述待修补部位的一侧与所述拼接杆组件连接,方管靠近所述待修补部位的一侧设置有顶托,顶托与待修补部位之间垫设方木,所述方管的前后两侧对称设置有调节轨道,调节轨道与支撑杆一端可调配合,支撑杆另一端与立模模板可调配合,所述立模模板立设在所述顶托上并与待修补部位对应。减少对已损伤的混凝土结构带来二次破坏,使用便捷、满足桥梁下部结构的修复要求。
A horizontal bracing concrete surface defect repair device belongs to the field of bridge concrete structure repair construction, including a horizontally arranged splicing rod assembly, an adjustable supporting rod arranged at one end of the splicing rod assembly, and a vertical mold assembly arranged at the other end of the splicing rod assembly. The adjustable supporting rod is adjusted to make the repair device horizontally braced between the part to be repaired and the auxiliary wall. The vertical mold assembly includes a square tube. The side of the square tube away from the part to be repaired is connected to the splicing rod assembly. The side of the square tube close to the part to be repaired is provided with a top support. Square wood is padded between the top support and the part to be repaired. Adjustment tracks are symmetrically provided on the front and back sides of the square tube. The adjustment track is adjustable to match with one end of the support rod, and the other end of the support rod is adjustable to match with the vertical mold template. The vertical mold template is vertically arranged on the top support and corresponds to the part to be repaired. It reduces secondary damage to the damaged concrete structure, is easy to use, and meets the repair requirements of the bridge substructure.
Description
技术领域Technical Field
本实用新型属于桥梁混凝土结构修复施工领域,具体涉及一种横撑式混凝土表面缺陷修补装置。The utility model belongs to the field of bridge concrete structure repair construction, and specifically relates to a cross-bracing type concrete surface defect repairing device.
背景技术Background Art
随着桥梁的长时间运营,桥梁下部结构会因为各种原因出现损伤,影响桥梁的性能和使用寿命。由于桥梁是一种克服特殊地形而修建的交通设施,桥梁下部结构的修补工作通常都处于高空的环境中,寻常的立模修复的方法并不适用;而通过植筋立模的方法,可能会对已损伤的混凝土结构带来二次破坏。因此,在桥梁下部结构修复中,需要一种便捷、无损的立模装置,以满足桥梁下部结构的修复要求。With the long-term operation of the bridge, the substructure of the bridge will be damaged for various reasons, affecting the performance and service life of the bridge. Since the bridge is a transportation facility built to overcome special terrain, the repair work of the bridge substructure is usually in a high-altitude environment, and the ordinary formwork repair method is not applicable; and the method of planting reinforcement formwork may cause secondary damage to the damaged concrete structure. Therefore, in the repair of the bridge substructure, a convenient and non-destructive formwork device is needed to meet the repair requirements of the bridge substructure.
实用新型内容Utility Model Content
本实用新型的目的在于提出一种横撑式混凝土表面缺陷修补装置,以解决现有技术中桥梁下部结构的修补工作困难的技术缺陷。The utility model aims to provide a cross-bracing concrete surface defect repairing device to solve the technical defect of difficult repairing work of the bridge substructure in the prior art.
为解决上述技术问题,本实用新型所采用的技术方案为:In order to solve the above technical problems, the technical solution adopted by the utility model is:
一种横撑式混凝土表面缺陷修补装置,包括横置设置的拼接杆组件、设置在拼接杆组件一端的可调节支撑杆件、以及设置在拼接杆组件另一端的立模组件,调节所述可调节支撑杆件使修补装置横撑在待修补部位与辅助墙之间,所述立模组件包括方管,方管远离所述待修补部位的一侧与所述拼接杆组件连接,方管靠近所述待修补部位的一侧设置有顶托,顶托与待修补部位之间垫设方木,所述方管的前后两侧对称设置有调节轨道,调节轨道与支撑杆一端可调配合,支撑杆另一端与立模模板可调配合,所述立模模板立设在所述顶托上并与待修补部位对应。A horizontally braced concrete surface defect repairing device comprises a horizontally arranged splicing rod assembly, an adjustable supporting rod member arranged at one end of the splicing rod assembly, and a vertical mold assembly arranged at the other end of the splicing rod assembly. The adjustable supporting rod member is adjusted so that the repairing device is horizontally braced between the part to be repaired and the auxiliary wall. The vertical mold assembly comprises a square tube. The side of the square tube away from the part to be repaired is connected to the splicing rod assembly. A top support is arranged on the side of the square tube close to the part to be repaired. Square wood is padded between the top support and the part to be repaired. Adjustment tracks are symmetrically arranged on the front and back sides of the square tube. The adjustment track is adjustably matched with one end of the supporting rod, and the other end of the supporting rod is adjustably matched with the vertical mold template. The vertical mold template is vertically arranged on the top support and corresponds to the part to be repaired.
进一步的,根据待修补部位的损坏情况、角度调节所述支撑杆对立模模板支撑角度,其中,调节好角度后,所述支撑杆端部与所述调节轨道通过螺栓固定,所述立模模板侧部间隔均匀设置有连接孔,所述支撑杆根据角度需求与连接孔通过螺栓连接。Furthermore, the supporting angle of the support rod to the vertical mold template is adjusted according to the damage condition and angle of the part to be repaired, wherein, after the angle is adjusted, the end of the support rod is fixed to the adjustment rail by bolts, and the side of the vertical mold template is evenly spaced with connecting holes, and the support rod is connected to the connecting holes by bolts according to the angle requirements.
进一步的,所述拼接杆组件包括若干拼接管、用于拼接相邻两条拼接管的第一拼接管套,其中拼接杆组件为前后设置的两组,前后两组拼接管组件之间通过横向连接杆连接。Furthermore, the splicing rod assembly includes a plurality of splicing tubes and a first splicing tube sleeve for splicing two adjacent splicing tubes, wherein the splicing rod assembly is divided into two groups arranged front and back, and the front and back groups of splicing tube assemblies are connected by a transverse connecting rod.
进一步的,所述方管对应设置为前后两组,分别与其中一组拼接管组件连接。Furthermore, the square tubes are correspondingly arranged into two groups, front and rear, which are respectively connected to one group of the splicing tube assemblies.
进一步的,所述可调节支撑杆件包括调节管,所述调节管的一侧设置与拼接管组件一端连接的第二拼接管套,所述调节管另一端转动设置有调节螺件,调节螺件与调节螺杆螺纹连接,所述调节螺杆的内端活动伸入所述调节管内,外端设置有与辅助墙抵接的顶板。Furthermore, the adjustable support rod includes an adjusting tube, a second splicing tube sleeve connected to one end of the splicing tube assembly is provided on one side of the adjusting tube, an adjusting screw is rotatably provided on the other end of the adjusting tube, the adjusting screw is threadedly connected to the adjusting screw, the inner end of the adjusting screw is movably extended into the adjusting tube, and the outer end is provided with a top plate abutting against the auxiliary wall.
进一步的,所述立模模板的上侧倾斜设置有预留板,预留板的上端高度高于待修补部位,预留板与待修补部位之间形成灌浆开口。Furthermore, a reserved plate is obliquely provided on the upper side of the vertical formwork, the upper end of the reserved plate is higher than the part to be repaired, and a grouting opening is formed between the reserved plate and the part to be repaired.
进一步的,所述支撑杆为角钢。Furthermore, the support rod is an angle steel.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型提出了一种横撑式混凝土表面缺陷修补装置,减少对已损伤的混凝土结构带来二次破坏,使用便捷、满足桥梁下部结构的修复要求。The utility model proposes a cross-bracing concrete surface defect repairing device, which reduces secondary damage to the damaged concrete structure, is easy to use and meets the repair requirements of the bridge substructure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型可调节支撑杆件结构示意图;FIG2 is a schematic diagram of the structure of the adjustable support rod of the utility model;
图3为本实用新型使用示意图。Fig. 3 is a schematic diagram of the use of the utility model.
图中:1.拼接管、2.拼接管套、3.横向连接杆、4.方管、5.调节轨道、6.支撑杆、7.立模模板、8.预留板、9.可调节支撑杆件、91.调节管、92.第二拼接管套、93.调节螺件、94.调节螺杆、95.顶板、10.顶托、11.方木。In the figure: 1. splicing pipe, 2. splicing pipe sleeve, 3. horizontal connecting rod, 4. square tube, 5. adjustment track, 6. support rod, 7. vertical formwork, 8. reserved plate, 9. adjustable support rod, 91. adjustment pipe, 92. second splicing pipe sleeve, 93. adjustment screw, 94. adjustment screw, 95. top plate, 10. top support, 11. square wood.
具体实施方式DETAILED DESCRIPTION
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可以是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
如图1-3所示,一种横撑式混凝土表面缺陷修补装置,包括横置设置的拼接杆组件、设置在拼接杆组件一端的可调节支撑杆件9、以及设置在拼接杆组件另一端的立模组件,调节所述可调节支撑杆件9使修补装置横撑在待修补部位与辅助墙之间,所述立模组件包括方管4,方管4远离所述待修补部位的一侧与所述拼接杆组件连接,方管4靠近所述待修补部位的一侧设置有顶托10,顶托10与待修补部位之间垫设方木11,所述方管4的前后两侧对称设置有调节轨道5,调节轨道5与支撑杆6一端可调配合,支撑杆6另一端与立模模板7可调配合,所述立模模板7立设在所述顶托10上并与待修补部位对应。As shown in Figures 1-3, a horizontally braced concrete surface defect repairing device includes a horizontally arranged splicing rod assembly, an adjustable supporting rod 9 arranged at one end of the splicing rod assembly, and a vertical mold assembly arranged at the other end of the splicing rod assembly. The adjustable supporting rod 9 is adjusted to make the repairing device horizontally braced between the part to be repaired and the auxiliary wall. The vertical mold assembly includes a square tube 4. The side of the square tube 4 away from the part to be repaired is connected to the splicing rod assembly. The side of the square tube 4 close to the part to be repaired is provided with a top support 10. A square timber 11 is padded between the top support 10 and the part to be repaired. Adjustment rails 5 are symmetrically provided on the front and back sides of the square tube 4. The adjustment rail 5 is adjustably matched with one end of the supporting rod 6. The other end of the supporting rod 6 is adjustably matched with the vertical mold template 7. The vertical mold template 7 is vertically arranged on the top support 10 and corresponds to the part to be repaired.
具体的,如图所示,根据待修补部位的损坏情况、角度调节所述支撑杆6对立模模板7支撑角度,其中,调节好角度后,所述支撑杆6端部与所述调节轨道5通过螺栓固定,所述立模模板7侧部间隔均匀设置有连接孔,所述支撑杆6根据角度需求与连接孔通过螺栓连接。Specifically, as shown in the figure, the supporting angle of the support rod 6 to the vertical mold template 7 is adjusted according to the damage condition and angle of the part to be repaired. After the angle is adjusted, the end of the support rod 6 is fixed to the adjustment rail 5 by bolts, and the side of the vertical mold template 7 is evenly spaced with connecting holes, and the support rod 6 is connected to the connecting holes by bolts according to the angle requirements.
具体的,如图所示,所述拼接杆组件包括若干拼接管1、用于拼接相邻两条拼接管1的第一拼接管套2,其中拼接杆组件为前后设置的两组,前后两组拼接管组件之间通过横向连接杆3连接。Specifically, as shown in the figure, the splicing rod assembly includes a plurality of splicing tubes 1 and a first splicing tube sleeve 2 for splicing two adjacent splicing tubes 1, wherein the splicing rod assembly is divided into two groups arranged front and back, and the front and rear groups of splicing tube assemblies are connected by a transverse connecting rod 3.
具体的,如图所示,所述方管4对应设置为前后两组,分别与其中一组拼接管组件连接。Specifically, as shown in the figure, the square tubes 4 are respectively arranged into two groups, front and rear, and are connected to one group of the splicing tube assemblies.
具体的,如图所示,所述可调节支撑杆件9包括调节管91,所述调节管91的一侧设置与拼接管组件一端连接的第二拼接管套92,所述调节管91另一端转动设置有调节螺件93,调节螺件93与调节螺杆94螺纹连接,所述调节螺杆94的内端活动伸入所述调节管91内,外端设置有与辅助墙抵接的顶板95。Specifically, as shown in the figure, the adjustable support rod 9 includes an adjusting tube 91, one side of the adjusting tube 91 is provided with a second splicing tube sleeve 92 connected to one end of the splicing tube assembly, the other end of the adjusting tube 91 is rotatably provided with an adjusting screw 93, the adjusting screw 93 is threadedly connected to the adjusting screw 94, the inner end of the adjusting screw 94 is movably extended into the adjusting tube 91, and the outer end is provided with a top plate 95 abutting against the auxiliary wall.
具体的,如图所示,所述立模模板7的上侧倾斜设置有预留板8,预留板8的上端高度高于待修补部位,预留板8与待修补部位之间形成灌浆开口。Specifically, as shown in the figure, a reserved plate 8 is obliquely provided on the upper side of the vertical formwork template 7, the upper end height of the reserved plate 8 is higher than the part to be repaired, and a grouting opening is formed between the reserved plate 8 and the part to be repaired.
具体的,如图所示,所述支撑杆6为角钢。Specifically, as shown in the figure, the support rod 6 is an angle steel.
具体的,本实用新型的具体实施原理为:Specifically, the specific implementation principle of the utility model is:
步骤一:根据待修补部位与辅助墙之间的宽度,适当拼接相应数量的拼接管,形成拼接杆组件,将拼接杆组件的两端分别与所述立模组件、可调节支撑杆件9连接组成立模装置;Step 1: According to the width between the part to be repaired and the auxiliary wall, appropriately splice a corresponding number of splicing tubes to form a splicing rod assembly, and respectively connect the two ends of the splicing rod assembly to the vertical mold assembly and the adjustable support rod 9 to form a vertical mold device;
步骤二:将立模装置吊装至指定位置时,顶托端放置方木条,转动所述调节螺件93以调节所述调节螺杆94的伸出长度,从而使顶板95稳定地支撑在目标位置,立模装置固定稳定后,将立模模板定位好,通过调节支撑杆6角度,使立模模板调节至适当角度,通过螺栓将支撑杆6分别固定在调节轨道、立模模板7侧部上,使模板固定在修补位置。Step 2: When the mold device is hoisted to the specified position, place a square wooden strip at the top supporting end, and rotate the adjusting screw 93 to adjust the extension length of the adjusting screw 94, so that the top plate 95 is stably supported at the target position. After the mold device is fixed and stabilized, position the mold template, and adjust the angle of the support rod 6 to adjust the mold template to an appropriate angle. Fix the support rod 6 to the adjustment track and the side of the mold template 7 with bolts to fix the template in the repair position.
步骤三:固定完成后,通过模板的预留板进行灌料,预留板略高与待修补部位。Step 3: After fixing is completed, pour material through the reserved plate of the template. The reserved plate is slightly higher than the part to be repaired.
步骤四:破损部位修补完成后,松开模板与支撑间的连接,再拆卸模板,并对修补部位进行外观修整。Step 4: After the damaged part is repaired, loosen the connection between the template and the support, then remove the template and perform appearance trimming on the repaired part.
步骤五:缓慢松开调节螺杆94,再将装置整体吊装至安全区域进行拆解。Step 5: Slowly loosen the adjusting screw 94, and then hoist the entire device to a safe area for disassembly.
本实用新型提出了一种横撑式混凝土表面缺陷修补装置,减少对已损伤的混凝土结构带来二次破坏,使用便捷、满足桥梁下部结构的修复要求。The utility model proposes a cross-bracing concrete surface defect repairing device, which reduces secondary damage to the damaged concrete structure, is easy to use and meets the repair requirements of the bridge substructure.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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