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CN114135326B - Construction method and construction device for jacking box culvert - Google Patents

Construction method and construction device for jacking box culvert Download PDF

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Publication number
CN114135326B
CN114135326B CN202111647386.1A CN202111647386A CN114135326B CN 114135326 B CN114135326 B CN 114135326B CN 202111647386 A CN202111647386 A CN 202111647386A CN 114135326 B CN114135326 B CN 114135326B
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box culvert
pulley
jack
slope
steel
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CN114135326A (en
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李志盛
苟金成
闫洋洋
董海洋
王海洋
曹亚飞
梁建博
王海
刘晶晶
曹逸诚
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Shanghai Tonggang Architectural Engineering Co ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries

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  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Sewage (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)

Abstract

本发明涉及一种箱涵顶进的施工方法和施工装置,包括安装在箱涵前端的可调角度船头坡和设置于箱涵顶部和原有线路抬头梁之间的可调整滑车,可调角度船头坡的千斤顶、钢制船头坡、箱涵前端形成三角形结构,安装好的钢制船头坡底面向上倾斜,与水平面间形成倾斜角,液压同步控制系统控制千斤顶顶出或收回改变钢制船头坡的倾斜角。可调整滑车包括竖向千斤顶和固定在上方的滑车,滑车滑轮接触横抬梁,液压同步控制系统通过控制竖向千斤顶动作改变可调整滑车高度。本发明既能够自动调整船头坡坡度防止箱涵顶进时发生扎头或抬头现象,又同时能保护箱涵顶部不会损坏原有线路,具有双重作用和功能。

The present invention relates to a construction method and a construction device for box culvert jacking, including an adjustable angle bow slope installed at the front end of the box culvert and an adjustable pulley arranged between the top of the box culvert and the head-up beam of the original line. The jack of the adjustable angle bow slope, the steel bow slope, and the front end of the box culvert form a triangular structure. The bottom surface of the installed steel bow slope is tilted upward to form an inclination angle with the horizontal plane. The hydraulic synchronous control system controls the jack to push out or retract to change the inclination angle of the steel bow slope. The adjustable pulley includes a vertical jack and a pulley fixed on the top. The pulley pulley contacts the horizontal head-up beam. The hydraulic synchronous control system changes the height of the adjustable pulley by controlling the action of the vertical jack. The present invention can not only automatically adjust the slope of the bow slope to prevent the head from being stuck or head-up when the box culvert is jacked, but also protect the top of the box culvert from damaging the original line, and has dual effects and functions.

Description

箱涵顶进的施工方法和施工装置Construction method and construction device for box culvert jacking

技术领域Technical Field

本发明涉及箱涵顶进施工技术领域,尤其涉及一种箱涵顶进的施工方法和施工装置。The invention relates to the technical field of box culvert jacking construction, and in particular to a box culvert jacking construction method and a construction device.

背景技术Background Art

在市政建设过程中,当新建道路必须从原有铁路、道路路基下通过时,在对原有线路采取必要的加固措施后,可采用箱涵顶进施工技术建设新线路。During municipal construction, when a new road must pass under the existing railway or roadbed, after taking necessary reinforcement measures for the original line, the box culvert jacking construction technology can be used to build the new line.

箱涵是钢筋混凝土制成的横断面为矩形的立体箱形结构,内部涵洞提供了向前方挖掘施工的空间。箱涵顶进施工法是通过架空原有线路,采用动力设备将预制好的箱涵顶进下穿的一种施工方法。箱涵顶进法因可减少对原有线路交通的干扰而被广泛应用。A box culvert is a three-dimensional box-shaped structure with a rectangular cross section made of reinforced concrete. The internal culvert provides space for forward excavation. The box culvert jacking construction method is a construction method that uses power equipment to push the prefabricated box culvert under the original line. The box culvert jacking method is widely used because it can reduce interference with the original line traffic.

如图1所示,箱涵顶进时,先在原有线路的一侧开挖工作坑,并对工作坑做好防护;然后在工作坑内浇筑滑板;再在滑板上现场浇筑钢筋混凝土箱涵;待箱涵的混凝土强度养护至达到设计要求时,采用顶进动力设备、传力装置、后背反力墙将箱涵长度方向逐步向前顶进,每次人工或机械从箱涵内部向前挖掘一段土方,箱涵就往前顶进一步,循环往复,直到将箱涵顶进到位;根据原有线路的宽度,可用多个箱涵连接顶进后形成地下通道。As shown in Figure 1, when the box culvert is jacked, a working pit is first excavated on one side of the original line and the working pit is well protected; then a slide is cast in the working pit; and a reinforced concrete box culvert is cast on site on the slide; when the concrete strength of the box culvert is maintained to meet the design requirements, the box culvert is gradually jacked forward in the length direction using jacking power equipment, force transmission devices, and back reaction walls. Each time a section of earth is excavated from the inside of the box culvert manually or mechanically, the box culvert is pushed forward one step, and the cycle is repeated until the box culvert is jacked into place; according to the width of the original line, multiple box culverts can be connected and jacked to form an underground passage.

箱涵顶进过程中,通常会因为地基、前方土体作用力或箱涵本身底板重量等原因出现低头现象,俗称“扎头”,从而影响工程质量。为防止箱涵发生扎头现象,常常在箱涵前端底板下预留一定的仰坡,一般称为船头坡,或者使用钢材制作钢制船头坡安装在箱涵前端底板下方。但上述两种方式的船头坡前方的倾角都是固定的,不能调整。而在箱涵顶进过程中,现场情况比较复杂多变,比如地层比较松软的路线,船头坡倾角太小仍会出现扎头现象;比如制作或安装钢制船头坡过程中精度不够,角度误差太大,需要调整后才能达到设计要求;比如每步箱涵顶进结束后,箱涵的姿态都不相同,钢制船头坡的倾角需要根据实际情况再次调整。因此可见,可调角度的钢制船头坡能更好地满足施工需求。During the jacking process of the box culvert, the head-down phenomenon usually occurs due to the foundation, the force of the soil in front, or the weight of the bottom plate of the box culvert itself, commonly known as "head-down", which affects the quality of the project. In order to prevent the head-down phenomenon of the box culvert, a certain upward slope is often reserved under the bottom plate at the front end of the box culvert, generally called the bow slope, or a steel bow slope is made of steel and installed under the bottom plate at the front end of the box culvert. However, the inclination angle in front of the bow slope of the above two methods is fixed and cannot be adjusted. During the jacking process of the box culvert, the on-site conditions are relatively complex and changeable. For example, if the inclination angle of the bow slope is too small on the route with relatively soft strata, the head-down phenomenon will still occur; for example, the accuracy is not enough during the production or installation of the steel bow slope, and the angle error is too large, and it needs to be adjusted to meet the design requirements; for example, after each step of the box culvert jacking is completed, the posture of the box culvert is different, and the inclination angle of the steel bow slope needs to be adjusted again according to the actual situation. Therefore, it can be seen that the steel bow slope with adjustable angle can better meet the construction needs.

申请号为CN201810137973.8的中国专利就公开了一种可调角度的“船头坡”,这种钢制船头坡的钢桁架和钢底板焊接为一体,固定铰为钢制“船头坡”下方固定节点,竖直布置的千斤顶安装在箱涵底板上,传力顶杆位于千斤顶和钢桁架之间。箱涵顶进过程中,固定铰螺栓锁紧,千斤顶通过传力顶杆与钢桁架顶死,土体对钢底板的反作用力通过钢桁架、传力顶杆传递给箱涵底板前缘,产生抬头力矩,防止箱涵“扎头”和“抬头”。当需要调节钢制“船头坡”的倾角时,放松固定铰的螺栓,通过控制千斤顶的顶升或回落来控制焊接钢架的空间姿态,达到调整角度的目的。从上述专利的说明书及附图看,调整船头坡倾角时,松开固定铰的螺栓后,钢桁架和钢底板整体被放松,千斤顶和传力顶杆在非顶进过程中对钢桁架和钢底板没有支撑和控制作用(附图1),需要人工或其他方法对桁架支撑并调整其到所需角度后,再锁紧固定铰的螺栓,在箱涵顶进过程中,千斤顶才通过传力顶杆顶在钢桁架上(附图2)。上述调角度过程中,需要人力或其他设施辅助支撑和转动钢桁架和钢底板,还要同时旋拧固定铰的螺栓,而且松开和拧紧两次操作,工序多、人工劳动也多,还需要辅助支撑,费时费力,操作难度大。其次,这样的调整方式也很难准确定位钢桁架和钢底板的位置,难以保证所调整角度的精度。还有,可调角度的“船头坡”安装在箱涵底板下方,占有一定空间,势必要将箱涵底板的前端厚度变薄,对箱涵承受较大的顶进力不利,而且在箱涵顶进到位后,要拆除可调角度装置并对底板进行补缺修复,增加了施工的工作量。The Chinese patent with application number CN201810137973.8 discloses an adjustable angle "bow slope". The steel truss and steel bottom plate of this steel bow slope are welded together. The fixed hinge is a fixed node below the steel "bow slope". The vertically arranged jack is installed on the bottom plate of the box culvert, and the force transmission jack is located between the jack and the steel truss. During the jacking process of the box culvert, the fixed hinge bolts are locked, and the jack is locked with the steel truss through the force transmission jack. The reaction force of the soil on the steel bottom plate is transmitted to the front edge of the box culvert bottom plate through the steel truss and the force transmission jack, generating a lifting torque to prevent the box culvert from "heading" and "lifting". When the inclination angle of the steel "bow slope" needs to be adjusted, the bolts of the fixed hinge are loosened, and the spatial posture of the welded steel frame is controlled by controlling the lifting or falling of the jack to achieve the purpose of adjusting the angle. From the description and drawings of the above patent, when adjusting the bow slope angle, after loosening the bolts of the fixed hinge, the steel truss and the steel bottom plate are loosened as a whole, and the jack and the force transmission push rod have no supporting and controlling effect on the steel truss and the steel bottom plate during the non-jacking process (Figure 1). It is necessary to support the truss manually or by other means and adjust it to the required angle, and then tighten the bolts of the fixed hinge. During the jacking process of the box culvert, the jack is supported on the steel truss through the force transmission push rod (Figure 2). In the above angle adjustment process, manpower or other facilities are required to assist in supporting and rotating the steel truss and the steel bottom plate, and the bolts of the fixed hinge must be screwed at the same time. Moreover, the loosening and tightening operations are performed twice, which requires many processes and manual labor, and auxiliary support is also required. It is time-consuming and labor-intensive, and the operation is difficult. Secondly, it is also difficult to accurately locate the position of the steel truss and the steel bottom plate in such an adjustment method, and it is difficult to ensure the accuracy of the adjusted angle. In addition, the adjustable angle "bow slope" is installed under the box culvert bottom plate, which occupies a certain space, and will inevitably make the front end thickness of the box culvert bottom plate thinner, which is not conducive to the box culvert to withstand the large jacking force. Moreover, after the box culvert is jacked into place, the adjustable angle device must be removed and the bottom plate must be repaired, which increases the construction workload.

发明内容Summary of the invention

针对上述现有技术的缺点或不足,本发明要解决的技术问题是提供一种箱涵顶进的施工方法和施工装置,能自动调整钢制船头坡的角度,操作简单,省时省力,并且调整精度高。In view of the above-mentioned shortcomings or deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a box culvert jacking construction method and a construction device, which can automatically adjust the angle of the steel bow slope, is simple to operate, saves time and effort, and has high adjustment accuracy.

为解决上述技术问题,本发明具有如下构成:In order to solve the above technical problems, the present invention has the following structure:

一种箱涵顶进的施工方法,包括如下步骤:A construction method for box culvert jacking comprises the following steps:

S1:安装可调角度船头坡的多组连接件,在箱涵的横截面宽度方向上有间隔地安装多组连接件,每组连接件包含一个固定在箱涵前端的连接件和正下方固定在箱涵底板前端的连接件;S1: Install multiple sets of connectors of the adjustable angle bow slope, install multiple sets of connectors at intervals in the width direction of the cross section of the box culvert, each set of connectors includes a connector fixed at the front end of the box culvert and a connector fixed at the front end of the box culvert bottom plate directly below;

S2:在箱涵前端安装可调角度船头坡的钢制船头坡和多个千斤顶,千斤顶数量与连接件组数相等,钢制船头坡的宽度根据箱涵的横截面的宽度尺寸确定,在顶进方向上,钢制船头坡的根部与每组连接件的下方连接件之间可转动连接,钢制船头坡的前端与千斤顶下端可转动连接,千斤顶倾斜布置,千斤顶上端与每组连接件的上方连接件可转动连接,千斤顶、钢制船头坡、箱涵前端形成三角形结构,安装在箱涵上的钢制船头坡底面向上倾斜,与水平面间形成倾斜角;S2: A steel bow slope with an adjustable angle and multiple jacks are installed at the front end of the box culvert. The number of jacks is equal to the number of connector groups. The width of the steel bow slope is determined according to the width of the cross section of the box culvert. In the jacking direction, the root of the steel bow slope is rotatably connected to the lower connector of each connector group, the front end of the steel bow slope is rotatably connected to the lower end of the jack, the jacks are arranged obliquely, and the upper end of the jack is rotatably connected to the upper connector of each connector group. The jacks, the steel bow slope, and the front end of the box culvert form a triangular structure. The bottom surface of the steel bow slope installed on the box culvert is tilted upward to form an inclination angle with the horizontal plane.

S3:连接千斤顶与液压同步控制系统,将可调角度船头坡的多个各千斤顶与液压同步控制系统连接;S3: Connecting the jacks to the hydraulic synchronous control system, connecting the multiple jacks of the adjustable angle bow slope to the hydraulic synchronous control system;

S4:自动调整可调角度船头坡的倾斜角,液压同步控制系统根据地基反力的大小,计算千斤顶顶杆长度的变化量,控制千斤顶顶杆推出或收回,千斤顶拉起或放下钢制船头坡的前端,使钢制船头坡前端绕根部的连接件转动,精确控制钢制船头坡底部的倾斜角达到目标角度。S4: Automatically adjust the inclination angle of the adjustable angle bow slope. The hydraulic synchronous control system calculates the change in the length of the jack rod according to the size of the foundation reaction force, controls the jack rod to push out or retract, and the jack pulls up or lowers the front end of the steel bow slope, so that the front end of the steel bow slope rotates around the connecting piece at the root, and accurately controls the inclination angle of the bottom of the steel bow slope to reach the target angle.

箱涵顶进的施工方法,还包括如下步骤:S5:安装可调整滑车,在箱涵顶面安装可调整滑车的若干个竖向千斤顶,竖向千斤顶上安装滑车,滑车的滑轮朝向上方的横抬梁,竖向千斤顶的间距和数量根据滑车长度确定,在箱涵顶部安装挡块,挡块高度大于滑车,挡块位于箱涵顶进方向上滑车的前侧,以阻挡滑车前移;The construction method for box culvert jacking also includes the following steps: S5: installing an adjustable pulley, installing a plurality of vertical jacks of the adjustable pulley on the top surface of the box culvert, installing the pulley on the vertical jack, the pulley of the pulley faces the upper horizontal lifting beam, the spacing and number of the vertical jacks are determined according to the length of the pulley, and installing a stopper on the top of the box culvert, the height of the stopper is greater than the pulley, and the stopper is located in front of the pulley in the jacking direction of the box culvert to prevent the pulley from moving forward;

S6:连接竖向千斤顶与液压同步控制系统,可调整滑车的竖向千斤顶与液压同步控制系统相连,液压同步控制系统控制竖向千斤顶顶杆推出和收回,调节可调整滑车的高度。S6: Connect the vertical jack and the hydraulic synchronous control system. The vertical jack of the adjustable pulley is connected to the hydraulic synchronous control system. The hydraulic synchronous control system controls the push-out and retraction of the vertical jack jack rod to adjust the height of the adjustable pulley.

在步骤S2中,的可转动连接,是在被连接件本身或被连接件所焊接的结构上开设孔,转动轴穿过被连接件的孔并轴向固定,实现被连接件之间的铰接。In step S2, the rotatable connection is achieved by opening a hole in the connected part itself or in the structure to which the connected part is welded, and the rotating shaft passes through the hole of the connected part and is axially fixed, so as to realize the hinge between the connected parts.

钢制船头坡包括钢结构支架和固定在支架下方的钢板,钢板在前进方向上长于钢结构支架,钢板延伸至箱涵底板下方,以遮挡箱涵底板与钢结构支架之间的缝隙。The steel bow slope includes a steel structure support and a steel plate fixed under the support. The steel plate is longer than the steel structure support in the forward direction and extends to under the box culvert bottom plate to cover the gap between the box culvert bottom plate and the steel structure support.

一种箱涵顶进的施工装置,包括可调角度船头坡,可调角度船头坡安装于箱涵前端,包括钢制船头坡、多个千斤顶和连接钢制船头坡与箱涵的多组连接件,千斤顶的数量和连接件的组数相同,在箱涵的横截面宽度方向上有间隔地安装多组连接件,每组连接件包含一个固定在箱涵前端的连接件和正下方固定在箱涵底板前端的连接件,钢制船头坡的宽度根据箱涵的横截面的宽度尺寸确定,在顶进方向上,钢制船头坡的根部与每组连接件的下方连接件之间可转动连接,钢制船头坡的前端与千斤顶下端可转动连接,千斤顶倾斜布置,千斤顶上端与每组连接件的上方连接件可转动连接,千斤顶、钢制船头坡、箱涵前端形成三角形结构,安装在箱涵上的钢制船头坡底面向上倾斜,与水平面间形成倾斜角;A construction device for jacking a box culvert comprises an adjustable angle bow slope, the adjustable angle bow slope is installed at the front end of the box culvert, comprises a steel bow slope, a plurality of jacks and a plurality of groups of connecting parts connecting the steel bow slope and the box culvert, the number of the jacks is the same as the number of groups of connecting parts, a plurality of groups of connecting parts are installed at intervals in the width direction of the cross section of the box culvert, each group of connecting parts comprises a connecting part fixed at the front end of the box culvert and a connecting part fixed at the front end of the bottom plate of the box culvert directly below, the width of the steel bow slope is determined according to the width dimension of the cross section of the box culvert, in the jacking direction, the root of the steel bow slope is rotatably connected to the lower connecting part of each group of connecting parts, the front end of the steel bow slope is rotatably connected to the lower end of the jack, the jack is arranged obliquely, the upper end of the jack is rotatably connected to the upper connecting part of each group of connecting parts, the jack, the steel bow slope and the front end of the box culvert form a triangular structure, the bottom surface of the steel bow slope installed on the box culvert is inclined upward, and forms an inclination angle with the horizontal plane;

千斤顶为液压千斤顶,并与控制箱涵顶推系统的液压同步控制系统连接,液压同步控制系统根据顶推过程的地基反力的大小自动调整钢制船头坡的倾斜角。The jack is a hydraulic jack and is connected to a hydraulic synchronous control system of a control box culvert jacking system. The hydraulic synchronous control system automatically adjusts the inclination angle of the steel bow slope according to the magnitude of the foundation reaction force during the jacking process.

箱涵顶进的施工装置,还包括设置在箱涵顶部和原有线路横抬梁之间的可调整滑车,可调整滑车的若干个竖向千斤顶竖直安装在箱涵顶面,竖向千斤顶上安装滑车,滑车的滑轮朝向上方的横抬梁,竖向千斤顶的间距和数量根据滑车长度确定,挡块安装在箱涵顶部,位于箱涵顶进方向上滑车的前侧,挡块高度大于滑车,以阻挡滑车前移,可调整滑车的竖向千斤顶为液压千斤顶,与液压同步控制系统相连,液压同步控制系统控制竖向千斤顶顶杆推出和收回,以调节可调整滑车的高度。The construction device for box culvert jacking also includes an adjustable pulley arranged between the top of the box culvert and the horizontal lifting beam of the original line. Several vertical jacks of the adjustable pulley are vertically installed on the top surface of the box culvert. The pulley is installed on the vertical jack, and the pulley of the pulley faces the horizontal lifting beam above. The spacing and number of the vertical jacks are determined according to the length of the pulley. The block is installed on the top of the box culvert and is located in front of the pulley in the jacking direction of the box culvert. The height of the block is greater than that of the pulley to prevent the pulley from moving forward. The vertical jack of the adjustable pulley is a hydraulic jack, which is connected to the hydraulic synchronous control system. The hydraulic synchronous control system controls the push-out and retraction of the vertical jack push rod to adjust the height of the adjustable pulley.

可转动连接,在被连接件本体上或被连接件上焊接的结构上开设孔,转动轴穿过被连接件的孔并轴向固定,实现被连接件之间的铰接。Rotatable connection, a hole is opened on the connected part body or on the structure welded on the connected part, the rotating shaft passes through the hole of the connected part and is axially fixed to achieve the hinge between the connected parts.

连接件通过预埋或化学锚栓的方式安装在箱涵上。The connector is installed on the box culvert by pre-embedded or chemical anchor bolts.

钢制船头坡由钢结构支架和固定在支架下方的钢板组成,钢板在前进方向上长于钢结构支架,钢板延伸至箱涵底板下方,以遮挡箱涵底板与钢结构支架之间的缝隙。The steel bow slope consists of a steel structure support and a steel plate fixed under the support. The steel plate is longer than the steel structure support in the forward direction and extends to under the box culvert bottom plate to cover the gap between the box culvert bottom plate and the steel structure support.

钢结构支架使用H型钢相互焊接而成。The steel structure bracket is made of H-shaped steel welded together.

与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:

本发明的箱涵顶进的施工方法和施工装置,能根据现场实际情况及时、自动地调节船头坡坡度;且不需人工动手,省时省力;而且钢制船头坡的倾斜角的调整精度较高。The box culvert jacking construction method and construction device of the present invention can timely and automatically adjust the slope of the bow slope according to the actual situation on site; no manual work is required, saving time and labor; and the adjustment accuracy of the inclination angle of the steel bow slope is relatively high.

其次,本发明的方案既能够自动调整船头坡坡度防止箱涵顶进时发生扎头或抬头现象,又同时能保护箱涵扎头或抬头时,不会损坏上部原有线路的横抬梁,具有双重作用和功能。Secondly, the scheme of the present invention can automatically adjust the slope of the bow slope to prevent the box culvert from getting stuck or rising when it is pushed forward, and at the same time it can protect the box culvert from getting stuck or rising without damaging the horizontal lifting beam of the upper original line, so it has dual effects and functions.

再者,本发明的可调角度的钢制船头坡是安装在箱涵底板的前侧,并不影响箱涵本体结构和强度,箱涵移动到位后,直接拆除即可,不需再增加后续工作量;可调整滑车也具有同样的优点。Furthermore, the steel bow slope with adjustable angle of the present invention is installed on the front side of the box culvert bottom plate, which does not affect the structure and strength of the box culvert body. After the box culvert is moved into place, it can be directly dismantled without increasing the subsequent workload; the adjustable pulley also has the same advantage.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1:箱涵顶进施工技术的示意图;Figure 1: Schematic diagram of box culvert jacking construction technology;

图2:本发明的实施例的正视图;FIG2 is a front view of an embodiment of the present invention;

图3:本发明的实施例的俯视图。FIG. 3 : A top view of an embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本发明的目的、特征和效果。The concept, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings to fully understand the purpose, characteristics and effects of the present invention.

本发明的箱涵顶进的施工装置,如图2所示,包括可调角度船头坡100。The construction device for box culvert jacking of the present invention, as shown in FIG. 2 , comprises an adjustable angle bow slope 100 .

可调角度船头坡100安装于箱涵前端,包括钢制船头坡110、多个千斤顶120和连接钢制船头坡110与箱涵的多组连接件130。The adjustable angle bow slope 100 is installed at the front end of the culvert, and includes a steel bow slope 110, a plurality of jacks 120, and a plurality of connecting members 130 connecting the steel bow slope 110 and the culvert.

每组连接件130包含一个固定在箱涵前端竖板上的连接件130和正下方固定在箱涵底板前端的连接件130。优选通过预埋或化学锚栓的方式安装连接件130。Each set of connectors 130 includes a connector 130 fixed to the front vertical plate of the box culvert and a connector 130 fixed to the front end of the box culvert bottom plate directly below. The connectors 130 are preferably installed by pre-embedded or chemical anchor bolts.

见图2,在顶进方向上,钢制船头坡110的根部与每组连接件130的下方连接件130之间可转动连接,钢制船头坡110的前端与千斤顶120下端可转动连接,千斤顶120倾斜布置,千斤顶120上端与每组连接件130的上方连接件130可转动连接,千斤顶120、钢制船头坡110、箱涵前端形成三角形结构,三角形结构使钢制船头坡110承受地基反力作用的强度更大,使整个可调角度船头坡100的结构更稳定。安装在箱涵上的钢制船头坡110底面向上倾斜,与水平面间形成倾斜角a。See Figure 2. In the jacking direction, the root of the steel bow slope 110 is rotatably connected to the lower connecting piece 130 of each group of connecting pieces 130, the front end of the steel bow slope 110 is rotatably connected to the lower end of the jack 120, the jack 120 is arranged tilted, the upper end of the jack 120 is rotatably connected to the upper connecting piece 130 of each group of connecting pieces 130, and the jack 120, the steel bow slope 110, and the front end of the box culvert form a triangular structure. The triangular structure makes the steel bow slope 110 more resistant to the reaction force of the foundation, making the structure of the entire adjustable angle bow slope 100 more stable. The bottom surface of the steel bow slope 110 installed on the box culvert is tilted upward, forming an inclination angle a with the horizontal plane.

如图3所示,钢制船头坡110的宽度根据箱涵的横截面的宽度尺寸确定,在箱涵的横截面宽度方向上有间隔地安装多组连接件130和相同数量的千斤顶120,图3所示实施例安装了三组连接件130和三个千斤顶120。As shown in FIG3 , the width of the steel bow slope 110 is determined according to the width dimension of the cross section of the culvert. Multiple groups of connectors 130 and the same number of jacks 120 are installed at intervals in the width direction of the cross section of the culvert. The embodiment shown in FIG3 is installed with three groups of connectors 130 and three jacks 120.

上述的钢制船头坡110、千斤顶120、连接件130之间的可转动连接,优选为,在被连接件本体上或被连接件上焊接的结构上开设孔,转动轴穿过被连接件的孔并轴向固定,实现被连接件之间的铰接。作为其他实施例,也可以使用其他铰接结构,只要保证被连接件之间能够相对转动即可。The rotatable connection between the steel bow slope 110, the jack 120, and the connecting member 130 is preferably achieved by opening a hole on the connected member body or a structure welded on the connected member, and the rotating shaft passes through the hole of the connected member and is axially fixed to realize the hinge between the connected members. As other embodiments, other hinge structures can also be used as long as the connected members can rotate relative to each other.

钢制船头坡110由钢结构支架111和固定在支架下方的钢板112组成,钢板112在前进方向上长于钢结构支架111,钢板112延伸至箱涵底板下方,以遮挡箱涵底板与钢结构支架111之间的缝隙,防止箱涵顶进时土层进入此缝隙。The steel bow slope 110 is composed of a steel structure support 111 and a steel plate 112 fixed under the support. The steel plate 112 is longer than the steel structure support 111 in the forward direction. The steel plate 112 extends to the bottom of the box culvert to cover the gap between the box culvert bottom plate and the steel structure support 111 to prevent the soil from entering the gap when the box culvert is pushed forward.

图2和图3所示为同一实施例,其中钢结构支架111优选使用H型钢相互焊接而成,具体地,三根短型钢平行布置,短型钢之间由两排长型钢连接,并在两排长型钢之间再设置多个加强筋,型钢之间焊接组成钢结构支架111,钢结构支架111下方固定钢板112。FIG. 2 and FIG. 3 show the same embodiment, in which the steel structure support 111 is preferably formed by welding H-shaped steels to each other. Specifically, three short steels are arranged in parallel, and the short steels are connected by two rows of long steels, and a plurality of reinforcing ribs are arranged between the two rows of long steels. The steels are welded to form the steel structure support 111, and a steel plate 112 is fixed below the steel structure support 111.

可调角度船头坡100的千斤顶120优选液压千斤顶,并与液压同步控制系统连接。液压同步控制系统同时与进行顶进施工的顶推系统连接。The jack 120 of the angle-adjustable bow slope 100 is preferably a hydraulic jack and is connected to a hydraulic synchronous control system. The hydraulic synchronous control system is also connected to a jacking system for jacking construction.

在箱涵顶进过程中,可调角度船头坡100的底面对地基具有推力,同时也受到地基的反作用力,钢制船头坡110的倾斜角a根据地基反力的大小通过液压同步控制系统自动调整。具体地,由液压同步控制系统控制可调角度船头坡100的千斤顶120顶杆推出或收回,千斤顶120从而拉起或放下钢制船头坡110的前端,使钢制船头坡110前端绕根部的连接件130转动,以改变钢制船头坡110的倾斜角a,防止箱涵发生扎头或抬头现象。而且,液压同步控制系统能根据可调角度船头坡100各零件的尺寸,计算和控制千斤顶120顶杆长度的变化量,以精确达到钢制船头坡110要调整的目标角度。During the jacking process of the box culvert, the bottom surface of the adjustable angle bow slope 100 exerts a thrust on the foundation, and is also subjected to the reaction force of the foundation. The inclination angle a of the steel bow slope 110 is automatically adjusted by the hydraulic synchronous control system according to the magnitude of the foundation reaction force. Specifically, the hydraulic synchronous control system controls the jack 120 push rod of the adjustable angle bow slope 100 to push out or retract, and the jack 120 thereby pulls up or lowers the front end of the steel bow slope 110, so that the front end of the steel bow slope 110 rotates around the connecting piece 130 at the root to change the inclination angle a of the steel bow slope 110, thereby preventing the box culvert from being stuck or lifted. Moreover, the hydraulic synchronous control system can calculate and control the change in the length of the jack 120 push rod according to the size of each part of the adjustable angle bow slope 100, so as to accurately reach the target angle to be adjusted for the steel bow slope 110.

以上可见,可调角度船头坡100的倾斜角a根据地基反力大小自动调节,能根据土层实际情况及时响应,而且调整动作也非常简单。同时,能够保证精确控制钢制船头坡110倾斜角a。As can be seen from the above, the inclination angle a of the adjustable angle bow slope 100 is automatically adjusted according to the size of the foundation reaction force, can respond in time according to the actual situation of the soil layer, and the adjustment action is also very simple. At the same time, it can ensure accurate control of the inclination angle a of the steel bow slope 110.

箱涵顶进的施工装置,还包括设置在箱涵顶部和原有线路横抬梁之间的可调整滑车200,可调整滑车200的若干个竖向千斤顶210竖直安装在箱涵顶面,竖向千斤顶210上安装滑车220,滑车220的滑轮朝向上方的横抬梁,竖向千斤顶210的间距和数量根据滑车220长度确定,挡块230安装在箱涵顶部,位于箱涵顶进方向上滑车220的前侧,挡块230高度大于滑车220,以阻挡滑车220前移。The construction device for box culvert jacking also includes an adjustable pulley 200 arranged between the top of the box culvert and the horizontal lifting beam of the original line. Several vertical jacks 210 of the adjustable pulley 200 are vertically installed on the top surface of the box culvert. The pulley 220 is installed on the vertical jack 210. The pulley of the pulley 220 faces the horizontal lifting beam above. The spacing and number of the vertical jacks 210 are determined according to the length of the pulley 220. The block 230 is installed on the top of the box culvert and is located in front of the pulley 220 in the jacking direction of the box culvert. The height of the block 230 is greater than that of the pulley 220 to prevent the pulley 220 from moving forward.

可调整滑车200的竖向千斤顶210优选为液压千斤顶,并与液压同步控制系统相连,液压同步控制系统控制竖向千斤顶210顶杆推出和收回,以调节可调整滑车200的高度,使其适应现场需要。The vertical jack 210 of the adjustable pulley 200 is preferably a hydraulic jack and is connected to a hydraulic synchronous control system. The hydraulic synchronous control system controls the push-out and retraction of the top rod of the vertical jack 210 to adjust the height of the adjustable pulley 200 to adapt it to on-site needs.

如图2所示实施例,滑车220下方优选使用两个竖向千斤顶210。As shown in the embodiment of FIG. 2 , two vertical jacks 210 are preferably used below the pulley 220 .

可调整滑车200,在箱涵如果出现扎头或抬头时,能避免箱涵上表面位置的变化对上部原有线路造成的不利影响。The adjustable pulley 200 can avoid the adverse effect of the change of the upper surface position of the box culvert on the original upper line when the box culvert is stuck or lifted.

本发明的箱涵顶进的施工方法,由以下步骤实现:The construction method of box culvert jacking of the present invention is realized by the following steps:

S1:安装可调角度船头坡100的多组连接件130。在箱涵的横截面宽度方向上有间隔地安装多组连接件130,每组连接件130包含一个固定在箱涵前端竖板上的连接件130和正下方固定在箱涵底板前端的连接件130。S1: Install multiple groups of connectors 130 of the adjustable angle bow slope 100. Multiple groups of connectors 130 are installed at intervals in the width direction of the cross section of the culvert, and each group of connectors 130 includes a connector 130 fixed on the vertical plate at the front end of the culvert and a connector 130 fixed at the front end of the bottom plate of the culvert directly below.

S2:在箱涵前端安装可调角度船头坡100的钢制船头坡110和多个千斤顶120。千斤顶120数量与连接件130组数相等,钢制船头坡110的宽度根据箱涵的横截面的宽度尺寸确定,在顶进方向上,钢制船头坡110的根部与每组连接件130的下方连接件130之间可转动连接,钢制船头坡110的前端与千斤顶120下端可转动连接,千斤顶120倾斜布置,千斤顶120上端与每组连接件130的上方连接件130可转动连接,千斤顶120、钢制船头坡110、箱涵前端形成三角形结构,安装在箱涵上的钢制船头坡110底面向上倾斜,与水平面间形成倾斜角a。S2: A steel bow slope 110 with an adjustable angle bow slope 100 and a plurality of jacks 120 are installed at the front end of the box culvert. The number of jacks 120 is equal to the number of groups of connectors 130. The width of the steel bow slope 110 is determined according to the width dimension of the cross section of the box culvert. In the jacking direction, the root of the steel bow slope 110 is rotatably connected to the lower connector 130 of each group of connectors 130. The front end of the steel bow slope 110 is rotatably connected to the lower end of the jack 120. The jack 120 is arranged obliquely. The upper end of the jack 120 is rotatably connected to the upper connector 130 of each group of connectors 130. The jack 120, the steel bow slope 110, and the front end of the box culvert form a triangular structure. The bottom surface of the steel bow slope 110 installed on the box culvert is tilted upward, forming an inclination angle a with the horizontal plane.

S3:连接可调角度船头坡100的多个千斤顶120与液压同步控制系统。将各千斤顶120与液压同步控制系统连接,液压同步控制系统同时控制箱涵顶进施工的顶推系统。S3: Connecting the multiple jacks 120 of the adjustable angle bow slope 100 to the hydraulic synchronous control system. Connecting each jack 120 to the hydraulic synchronous control system, the hydraulic synchronous control system simultaneously controls the jacking system of the box culvert jacking construction.

S4:自动调整钢制船头坡110的倾斜角a。液压同步控制系统根据地基反力的大小和可调角度船头坡100各零件的尺寸,计算千斤顶120顶杆长度的变化量,控制千斤顶120顶杆推出或收回,千斤顶120拉起或放下钢制船头坡110的前端,使钢制船头坡110前端绕根部的连接件130转动,精确控制钢制船头坡110底部的倾斜角a达到目标角度。S4: Automatically adjust the inclination angle a of the steel bow slope 110. The hydraulic synchronous control system calculates the change in the length of the jack 120 push rod according to the magnitude of the foundation reaction force and the size of each part of the adjustable angle bow slope 100, controls the jack 120 push rod to push out or retract, and the jack 120 pulls up or puts down the front end of the steel bow slope 110, so that the front end of the steel bow slope 110 rotates around the connecting piece 130 at the root, and accurately controls the inclination angle a of the bottom of the steel bow slope 110 to reach the target angle.

本发明的箱涵顶进的施工方法,还包括如下步骤:The construction method of box culvert jacking of the present invention also includes the following steps:

S5:安装可调整滑车200。在箱涵顶面上安装可调整滑车200的若干个竖向千斤顶210,竖向千斤顶210上安装滑车220,滑车220的滑轮朝向上方的横抬梁,竖向千斤顶210的间距和数量根据滑车220长度确定,在箱涵顶部安装挡块230,挡块230位于箱涵顶进方向上滑车220的前侧,挡块230高度大于滑车220,以阻挡滑车220前移。S5: Install the adjustable pulley 200. A plurality of vertical jacks 210 of the adjustable pulley 200 are installed on the top surface of the box culvert, and the pulley 220 is installed on the vertical jacks 210, the pulley of the pulley 220 faces the upper horizontal lifting beam, the spacing and number of the vertical jacks 210 are determined according to the length of the pulley 220, and a stopper 230 is installed on the top of the box culvert, the stopper 230 is located in front of the pulley 220 in the jacking direction of the box culvert, and the height of the stopper 230 is greater than the pulley 220 to prevent the pulley 220 from moving forward.

S6:连接可调整滑车200和液压同步控制系统。可调整滑车200的竖向千斤顶210与液压同步控制系统相连,液压同步控制系统控制竖向千斤顶210顶杆推出和收回,调节可调整滑车200的高度,使其适应现场需要。S6: Connect the adjustable pulley 200 and the hydraulic synchronous control system. The vertical jack 210 of the adjustable pulley 200 is connected to the hydraulic synchronous control system, and the hydraulic synchronous control system controls the push-out and retraction of the vertical jack 210 to adjust the height of the adjustable pulley 200 to meet the needs of the site.

具体地,在S1中,连接件130可以通过预埋或化学锚栓的方式安装。Specifically, in S1 , the connector 130 may be installed by pre-embedding or chemical anchoring.

S2中所述的可转动连接,优选为,在被连接件本身或被连接件所焊接的结构上开设孔,转动轴穿过被连接件的孔并轴向固定,实现被连接件之间的铰接。The rotatable connection described in S2 is preferably achieved by opening a hole in the connected part itself or in a structure to which the connected part is welded, and the rotating shaft passes through the hole of the connected part and is axially fixed, thereby realizing the hinge between the connected parts.

S2中,钢制船头坡110包括钢结构支架111和固定在支架下方的钢板112,钢板112在前进方向上长于钢结构支架111,钢板112延伸至箱涵底板下方,以遮挡箱涵底板与钢结构支架111之间的缝隙,防止箱涵顶进时土层进入此缝隙。In S2, the steel bow slope 110 includes a steel structure support 111 and a steel plate 112 fixed under the support. The steel plate 112 is longer than the steel structure support 111 in the forward direction. The steel plate 112 extends to the bottom of the box culvert to cover the gap between the box culvert bottom plate and the steel structure support 111 to prevent the soil from entering the gap when the box culvert is pushed forward.

上述方法的步骤中所述的钢结构支架111,优选使用H型钢相互焊接而成,具体地,多根短型钢平行布置,短型钢之间由多排长型钢连接,并在多排长型钢之间再设置多个加强筋,型钢之间焊接组成钢结构支架111,钢结构支架11l下方固定钢板112。The steel structure support 111 described in the steps of the above method is preferably made of H-shaped steels welded together. Specifically, a plurality of short steels are arranged in parallel, the short steels are connected by a plurality of rows of long steels, and a plurality of reinforcing ribs are arranged between the rows of long steels. The steels are welded to form the steel structure support 111, and a steel plate 112 is fixed under the steel structure support 111.

本发明的箱涵顶进的施工方法和施工装置,相比现有技术的可调角度的钢制船头坡,具有以下优点:能根据现场实际情况及时、自动地调节船头坡坡度;且不需人工动手,省时省力;而且钢制船头坡的倾斜角的调整精度较高。The box culvert jacking construction method and construction device of the present invention have the following advantages compared with the adjustable angle steel bow slope in the prior art: the slope of the bow slope can be adjusted timely and automatically according to the actual situation on site; no manual labor is required, saving time and labor; and the adjustment accuracy of the inclination angle of the steel bow slope is relatively high.

除此以外,本发明的方法和装置,既能够自动调整船头坡坡度防止箱涵顶进时发生扎头或抬头现象,又同时能保护箱涵扎头或抬头时,不会损坏上部原有线路的横抬梁,具有双重作用和功能。In addition, the method and device of the present invention can automatically adjust the slope of the bow slope to prevent the box culvert from getting stuck or rising when it is pushed forward, and at the same time protect the box culvert from getting stuck or rising without damaging the horizontal lifting beam of the original upper line, thus having dual effects and functions.

再者,本发明的可调角度的钢制船头坡是安装在箱涵底板的前侧,并不影响箱涵本体结构和强度,箱涵移动到位后,直接拆除即可,不需再增加后续工作量;可调整滑车也具有同样的优点。Furthermore, the steel bow slope with adjustable angle of the present invention is installed on the front side of the box culvert bottom plate, which does not affect the structure and strength of the box culvert body. After the box culvert is moved into place, it can be directly dismantled without increasing the subsequent workload; the adjustable pulley also has the same advantage.

以上实施方式仅用于说明本发明,而非对本发明的限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行各种组合,修改或者等同置换,都不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.

Claims (2)

1.一种箱涵顶进的施工方法,其特征在于,包括如下步骤:1. A construction method for box culvert jacking, characterized in that it comprises the following steps: S1:安装可调角度船头坡(100)的多组连接件(130);在箱涵的横截面宽度方向上有间隔地安装多组所述连接件(130),每组所述连接件(130)包含一个固定在箱涵前端的所述连接件(130)和正下方固定在箱涵底板前端的所述连接件(130);S1: installing a plurality of groups of connecting members (130) of an adjustable angle bow slope (100); installing a plurality of groups of the connecting members (130) at intervals in the width direction of the cross section of the culvert, each group of the connecting members (130) comprising a connecting member (130) fixed at the front end of the culvert and a connecting member (130) fixed at the front end of the culvert bottom plate directly below; S2:在箱涵前端安装所述可调角度船头坡(100)的钢制船头坡(110)和多个千斤顶(120);所述千斤顶(120)数量与所述连接件(130)组数相等,所述钢制船头坡(110)的宽度根据箱涵的横截面的宽度尺寸确定,在顶进方向上,所述钢制船头坡(110)的根部与每组所述连接件(130)的下方所述连接件(130)之间可转动连接,所述钢制船头坡(110)的前端与所述千斤顶(120)下端可转动连接,所述千斤顶(120)倾斜布置,所述千斤顶(120)上端与每组所述连接件(130)的上方所述连接件(130)可转动连接,所述千斤顶(120)、所述钢制船头坡(110)、箱涵前端形成三角形结构,安装在箱涵上的所述钢制船头坡(110)底面向上倾斜,与水平面间形成倾斜角(a);S2: A steel bow slope (110) of the adjustable angle bow slope (100) and a plurality of jacks (120) are installed at the front end of the culvert; the number of the jacks (120) is equal to the number of the connecting members (130); the width of the steel bow slope (110) is determined according to the width of the cross section of the culvert; in the jacking direction, the root of the steel bow slope (110) is rotatably connected to the connecting members (130) below each group of the connecting members (130); The front end of the steel bow ramp (110) is rotatably connected to the lower end of the jack (120), the jack (120) is arranged tilted, the upper end of the jack (120) is rotatably connected to the upper connecting piece (130) of each group of connecting pieces (130), the jack (120), the steel bow ramp (110), and the front end of the culvert form a triangular structure, and the bottom surface of the steel bow ramp (110) installed on the culvert is tilted upward to form an inclination angle (a) with the horizontal plane; S3:连接所述千斤顶(120)与液压同步控制系统;将所述可调角度船头坡(100)的多个各所述千斤顶(120)与所述液压同步控制系统连接;S3: connecting the jack (120) to a hydraulic synchronous control system; connecting each of the plurality of jacks (120) of the adjustable angle bow slope (100) to the hydraulic synchronous control system; S4:自动调整所述可调角度船头坡(100)的所述倾斜角(a);所述液压同步控制系统根据地基反力的大小,计算所述千斤顶(120)顶杆长度的变化量,控制所述千斤顶(120)顶杆推出或收回,所述千斤顶(120)拉起或放下所述钢制船头坡(110)的前端,使所述钢制船头坡(110)前端绕根部的所述连接件(130)转动,精确控制所述钢制船头坡(110)底部的所述倾斜角(a)达到目标角度;S4: automatically adjusting the inclination angle (a) of the adjustable angle bow slope (100); the hydraulic synchronous control system calculates the change in the length of the top rod of the jack (120) according to the magnitude of the foundation reaction force, controls the top rod of the jack (120) to be pushed out or retracted, and the jack (120) pulls up or lowers the front end of the steel bow slope (110), so that the front end of the steel bow slope (110) rotates around the connecting piece (130) at the root, and accurately controls the inclination angle (a) of the bottom of the steel bow slope (110) to reach a target angle; 上述方法采用如下装置进行配合使用:The above method is used in conjunction with the following devices: 箱涵顶进的施工装置,包括可调角度船头坡(100),所述可调角度船头坡(100)安装于箱涵前端,包括钢制船头坡(110)、多个千斤顶(120)和连接所述钢制船头坡(110)与箱涵的多组连接件(130),所述千斤顶(120)的数量和所述连接件(130)的组数相同,在箱涵的横截面宽度方向上有间隔地安装多组所述连接件(130),每组所述连接件(130)包含一个固定在箱涵前端的所述连接件(130)和正下方固定在箱涵底板前端的所述连接件(130),所述钢制船头坡(110)的宽度根据箱涵的横截面的宽度尺寸确定,在顶进方向上,所述钢制船头坡(110)的根部与每组所述连接件(130)的下方所述连接件(130)之间可转动连接,所述钢制船头坡(110)的前端与所述千斤顶(120)下端可转动连接,所述千斤顶(120)倾斜布置,所述千斤顶(120)上端与每组所述连接件(130)的上方所述连接件(130)可转动连接,所述千斤顶(120)、所述钢制船头坡(110)、箱涵前端形成三角形结构,安装在箱涵上的所述钢制船头坡(110)底面向上倾斜,与水平面间形成倾斜角(a);A construction device for jacking a box culvert comprises an adjustable angle bow slope (100), wherein the adjustable angle bow slope (100) is installed at the front end of the box culvert and comprises a steel bow slope (110), a plurality of jacks (120) and a plurality of groups of connectors (130) connecting the steel bow slope (110) and the box culvert, wherein the number of the jacks (120) is the same as the number of groups of the connectors (130), and the plurality of groups of the connectors (130) are installed at intervals in the width direction of the cross section of the box culvert, wherein each group of the connectors (130) comprises a connector (130) fixed at the front end of the box culvert and a connector (130) fixed at the front end of the box culvert bottom plate directly below, and the width of the steel bow slope (110) is adjusted according to the width of the box culvert. The width dimension of the cross section of the culvert is determined; in the jacking direction, the root of the steel bow slope (110) is rotatably connected to the lower connecting piece (130) of each group of connecting pieces (130); the front end of the steel bow slope (110) is rotatably connected to the lower end of the jack (120); the jack (120) is arranged obliquely; the upper end of the jack (120) is rotatably connected to the upper connecting piece (130) of each group of connecting pieces (130); the jack (120), the steel bow slope (110), and the front end of the culvert form a triangular structure; the bottom surface of the steel bow slope (110) installed on the culvert is inclined upward, forming an inclination angle (a) with the horizontal plane; 所述千斤顶(120)为液压千斤顶,并与控制箱涵顶推系统的液压同步控制系统连接,所述液压同步控制系统根据顶推过程的地基反力的大小自动调整所述钢制船头坡(110)的所述倾斜角(a);The jack (120) is a hydraulic jack and is connected to a hydraulic synchronous control system for controlling a culvert jacking system, wherein the hydraulic synchronous control system automatically adjusts the inclination angle (a) of the steel bow slope (110) according to the magnitude of the foundation reaction force during the jacking process; 还包括设置在箱涵顶部和原有线路横抬梁之间的可调整滑车(200),所述可调整滑车(200)的若干个竖向千斤顶(210)竖直安装在箱涵顶面,所述竖向千斤顶(210)上安装滑车(220),所述滑车(220)的滑轮朝向上方的横抬梁,所述竖向千斤顶(210)的间距和数量根据所述滑车(220)长度确定,挡块(230)安装在箱涵顶部,位于箱涵顶进方向上所述滑车(220)的前侧,所述挡块(230)高度高于所述滑车(220),阻挡所述滑车(220)前移,所述可调整滑车(200)的所述竖向千斤顶(210)为液压千斤顶,与所述液压同步控制系统相连,所述液压同步控制系统控制所述竖向千斤顶(210)顶杆推出和收回,以调节所述可调整滑车(200)的高度;It also includes an adjustable pulley (200) arranged between the top of the box culvert and the horizontal lifting beam of the original line. A plurality of vertical jacks (210) of the adjustable pulley (200) are vertically installed on the top surface of the box culvert. A pulley (220) is installed on the vertical jack (210). The pulley of the pulley (220) faces the horizontal lifting beam above. The spacing and number of the vertical jacks (210) are determined according to the length of the pulley (220). A stopper (230) is installed on the box culvert. The top is located in front of the pulley (220) in the jacking direction of the box culvert, the stopper (230) is higher than the pulley (220) and blocks the pulley (220) from moving forward, the vertical jack (210) of the adjustable pulley (200) is a hydraulic jack, and is connected to the hydraulic synchronous control system, and the hydraulic synchronous control system controls the push-out and retraction of the push rod of the vertical jack (210) to adjust the height of the adjustable pulley (200); 所述可转动连接,在被连接件本体上或被连接件上焊接的结构上开设孔,转动轴穿过被连接件的孔并轴向固定,实现被连接件之间的铰接;The rotatable connection is to open a hole on the body of the connected part or on a structure welded on the connected part, and the rotating shaft passes through the hole of the connected part and is axially fixed to realize the hinge between the connected parts; 所述连接件(130)通过预埋或化学锚栓的方式安装在箱涵上;The connecting piece (130) is installed on the box culvert by means of pre-embedded or chemical anchor bolts; 所述钢制船头坡(110)由钢结构支架(111)和固定在支架下方的钢板(112)组成,所述钢板(112)在前进方向上长于所述钢结构支架(111),所述钢板(112)延伸至箱涵底板下方,以遮挡箱涵底板与所述钢结构支架(111)之间的缝隙;The steel bow slope (110) is composed of a steel structure support (111) and a steel plate (112) fixed below the support, wherein the steel plate (112) is longer than the steel structure support (111) in the forward direction, and the steel plate (112) extends to below the bottom plate of the culvert to cover the gap between the bottom plate of the culvert and the steel structure support (111); 所述钢结构支架(111)使用H型钢相互焊接而成。The steel structure support (111) is formed by welding H-shaped steels together. 2.根据权利要求1所述的箱涵顶进的施工方法,其特征在于,还包括如下步骤:2. The box culvert jacking construction method according to claim 1, characterized in that it also includes the following steps: S5:安装可调整滑车(200),在箱涵顶面安装所述可调整滑车(200)的若干个竖向千斤顶(210),所述竖向千斤顶(210)上安装滑车(220),所述滑车(220)的滑轮朝向上方的横抬梁,所述竖向千斤顶(210)的间距和数量根据所述滑车(220)长度确定,在箱涵顶部安装挡块(230),所述挡块(230)高度高于所述滑车(220),所述挡块(230)位于箱涵顶进方向上所述滑车(220)的前侧,阻挡所述滑车(220)前移;S5: installing an adjustable pulley (200), installing a plurality of vertical jacks (210) of the adjustable pulley (200) on the top surface of the box culvert, installing a pulley (220) on the vertical jack (210), the pulley of the pulley (220) facing the upper horizontal lifting beam, the spacing and number of the vertical jacks (210) determined according to the length of the pulley (220), installing a stopper (230) on the top of the box culvert, the stopper (230) being higher than the pulley (220), and the stopper (230) being located in front of the pulley (220) in the jacking direction of the box culvert to block the pulley (220) from moving forward; S6:连接所述竖向千斤顶(210)与所述液压同步控制系统,所述可调整滑车(200)的所述竖向千斤顶(210)与所述液压同步控制系统相连,所述液压同步控制系统控制所述竖向千斤顶(210)顶杆推出和收回,调节所述可调整滑车(200)的高度。S6: Connecting the vertical jack (210) to the hydraulic synchronous control system, wherein the vertical jack (210) of the adjustable pulley (200) is connected to the hydraulic synchronous control system, and the hydraulic synchronous control system controls the push-out and retraction of the top rod of the vertical jack (210) to adjust the height of the adjustable pulley (200).
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