CN106771100A - Precast concrete stair structure and property detection loads support - Google Patents
Precast concrete stair structure and property detection loads support Download PDFInfo
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- CN106771100A CN106771100A CN201611261202.7A CN201611261202A CN106771100A CN 106771100 A CN106771100 A CN 106771100A CN 201611261202 A CN201611261202 A CN 201611261202A CN 106771100 A CN106771100 A CN 106771100A
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- 239000011178 precast concrete Substances 0.000 title claims abstract description 8
- 238000001514 detection method Methods 0.000 title abstract 4
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 140
- 239000010959 steel Substances 0.000 claims abstract description 140
- 239000003351 stiffener Substances 0.000 claims abstract description 27
- 238000007689 inspection Methods 0.000 claims abstract description 22
- 239000004567 concrete Substances 0.000 claims description 14
- 238000010276 construction Methods 0.000 description 11
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- 238000004134 energy conservation Methods 0.000 description 1
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- 238000011056 performance test Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种预制构件检验加载支架,尤其是一种预制混凝土楼梯结构性能检验加载支架。The invention relates to a prefabricated component inspection loading bracket, in particular to a prefabricated concrete staircase structure performance inspection loading bracket.
背景技术Background technique
装配式建筑具有工业化水平高、便于冬季施工、减少施工现场湿作业量、减少材料消耗、减少工地扬尘和建筑垃圾等优点,有利于提高建筑质量和生产效率、降低成本、实现节能减排和保护环境的目的。近年来,随着我国绿色建造、节能减排要求的提高,以及劳动力市场价格的大幅提升,预制混凝土构件开始在建筑工程中得到大规模的应用。建筑楼梯传统的现浇施工方法支模繁杂、劳动量大、效率低,采用预制楼梯能够大大提高生产效率、降低现场施工强度和节约自然资源等,因此,近两年来,预制楼梯开始在混凝土多层及高层建筑中大量采用。对于施工企业而言,预制楼梯和门窗类似,是作为一个建筑部品来使用。然而,预制楼梯又与门窗不同,它是地震及火灾时的安全疏散通道,其重要性不言而喻。因此,建筑规范中规定当采用预制楼梯时,需要按一定比例抽样做结构性能检验(即加载试验)。The prefabricated building has the advantages of high industrialization level, convenient winter construction, reduced wet work on the construction site, reduced material consumption, reduced dust and construction waste on the construction site, etc., which is conducive to improving construction quality and production efficiency, reducing costs, realizing energy saving and emission reduction and protection environmental purpose. In recent years, with the improvement of my country's green construction, energy conservation and emission reduction requirements, and the sharp increase in labor market prices, prefabricated concrete components have begun to be widely used in construction projects. The traditional cast-in-place construction method of building stairs is complex, labor-intensive, and inefficient. The use of prefabricated stairs can greatly improve production efficiency, reduce on-site construction strength and save natural resources. Therefore, in the past two years, prefabricated stairs have begun to be used in concrete It is widely used in high-rise and high-rise buildings. For construction companies, prefabricated stairs are similar to doors and windows and are used as a building part. However, prefabricated stairs are different from doors and windows. It is a safe evacuation channel during earthquakes and fires, and its importance is self-evident. Therefore, it is stipulated in the building code that when prefabricated stairs are used, a certain proportion of samples is required for structural performance inspection (ie loading test).
由于预制楼梯两端支撑点标高不同,在做加载试验时,需要将预制楼梯放置在一个临时加载支架上。加载支架的规格需要适应预制楼梯的型号,即预制楼梯两端支撑点之间的高差和投影长度。通常做法是根据需要做结构性能检验的预制楼梯型号,采用槽钢或方钢管现场焊接一个临时的加载支架。Due to the different elevations of the support points at both ends of the prefabricated stairs, it is necessary to place the prefabricated stairs on a temporary loading bracket when doing the loading test. The specifications of the loading bracket need to be adapted to the model of the prefabricated staircase, that is, the height difference and projected length between the support points at both ends of the prefabricated staircase. The usual practice is to use channel steel or square steel pipe to weld a temporary loading bracket on site according to the type of prefabricated staircase that needs to be inspected for structural performance.
在不同工程或同一工程中,所采用的预制楼梯可能会存在多种型号,当对多种型号的预制楼梯抽样做结构性能检验时,现场需要焊接多个规格的临时加载支架,这就造成了人工和材料的浪费。因此,在对预制楼梯进行现场加载试验中,对加载支架能够高度及长度可调,适用于不同型号的预制楼梯提出了要求。In different projects or in the same project, there may be many types of prefabricated stairs used. When performing structural performance inspection on samples of various types of prefabricated stairs, it is necessary to weld temporary loading brackets of multiple specifications on site, which results in Waste of labor and materials. Therefore, in the on-site loading test of prefabricated stairs, the height and length of the loading bracket can be adjusted, and it is required to be suitable for different types of prefabricated stairs.
发明内容Contents of the invention
本发明的技术任务是针对上述现有技术中的不足提供一种预制混凝土楼梯结构性能检验加载支架,该预制混凝土楼梯结构性能检验加载支架具有能够方便、连续的调节上下支撑点的位置,以适应不同型号的预制混凝土楼梯结构性能检验的要求的特点。The technical task of the present invention is to provide a prefabricated concrete staircase structural performance inspection loading bracket for the above-mentioned deficiencies in the prior art. Characteristics of requirements for structural performance inspection of different types of precast concrete stairs.
本发明解决其技术问题所采用的技术方案是:它包括竖向高度可调伸缩支架、斜向槽钢加劲肋、水平托架和水平滑动垫板,所述的水平托架设置在固定竖向高度可调伸缩支架的一侧,且两者之间通过斜向槽钢加劲肋连接,所述的水平滑动垫板设置在水平托架上。The technical solution adopted by the present invention to solve its technical problems is: it includes a vertically height-adjustable telescopic bracket, an oblique channel steel stiffener, a horizontal bracket and a horizontal sliding backing plate, and the horizontal bracket is arranged on a fixed vertical One side of the height-adjustable telescopic bracket, and the two are connected by oblique channel steel stiffeners, and the horizontal sliding backing plate is arranged on the horizontal bracket.
所述的竖向高度可调伸缩支架包括竖直伸缩套杆、上部连接方钢管、中间十字交叉加劲肋和下部连接槽钢,所述的竖直伸缩套杆包括两根,每根竖直伸缩套杆分别包括外部方钢管和内部方钢管,内部方钢管位于外部方钢管的内腔内,每个所述的外部方钢管的两侧设置有圆孔,内部方钢管两侧设有多个等间距布置的圆孔,内部方钢管和外部方钢管通过销杆插于外部方钢管和内部方钢管上的圆孔相固定,所述的上部连接方钢管设置在两根内部方钢管之间的上部,下部连接槽钢设置在两根外部方钢管之间的下部,所述的中间十字交叉加劲肋设置在两根外部方钢管之间,所述的斜向槽钢加劲肋的一端与外部方钢管相连。The vertical height-adjustable telescopic support includes a vertical telescopic sleeve rod, an upper connecting square steel pipe, a middle cross stiffener and a lower connecting channel steel. The vertical telescopic sleeve rod includes two, each vertically telescopic The sets of rods respectively include an outer square steel pipe and an inner square steel pipe. The inner square steel pipe is located in the inner cavity of the outer square steel pipe. Round holes are arranged on both sides of each outer square steel pipe, and a plurality of etc. The round holes arranged at intervals, the inner square steel pipe and the outer square steel pipe are fixed through the round holes inserted into the outer square steel pipe and the inner square steel pipe by pin rods, and the upper connecting square steel pipe is set at the upper part between the two inner square steel pipes , the lower connecting channel steel is arranged at the lower part between the two outer square steel pipes, the middle cross stiffener is arranged between the two outer square steel pipes, one end of the oblique channel steel stiffener is connected to the outer square steel pipe connected.
所述的水平托架包括水平方钢管、端部十字交叉加劲肋、中间横向连接方钢管和端部横向连接方钢管,所述的水平方钢管包括两根,两根水平方钢管前后对称设置,两根水平方钢管之间分别设置有端部十字交叉加劲肋、中间横向连接方钢管和端部横向连接方钢管,其中带有端部十字交叉加劲肋的一端水平方钢管与竖向高度可调伸缩支架相连,所述的中间横向连接方钢管和端部横向连接方钢管之间的两根水平方钢管上设置有水平滑动垫板。The horizontal bracket includes horizontal square steel pipes, cross stiffeners at the ends, square steel pipes connected horizontally in the middle and square steel pipes connected horizontally at the ends. The horizontal square steel pipes include two horizontal square steel pipes, which are symmetrically arranged front and back. Two horizontal square steel pipes are respectively provided with end cross stiffeners, intermediate horizontally connected square steel pipes and end horizontally connected square steel pipes. The telescopic brackets are connected, and the two horizontal square steel pipes between the middle horizontally connected square steel pipes and the end horizontally connected square steel pipes are provided with horizontal sliding backing plates.
所述的水平滑动垫板包括上部钢垫板和下部方钢管,所述的下部方钢管设置在上部钢垫板的下部,且上部钢垫板的两端分别设置有螺栓孔,所述的中间横向连接方钢管和端部横向连接方钢管之间的两根水平方钢管的上表面分别开有滑槽,所述的上部钢垫板的两端分别位于滑槽的上部,且上部钢垫板与滑槽之间设置有固定螺栓,固定螺栓的下端位于滑槽内,上端穿过螺栓孔,且通过螺母将水平滑动垫板固定在水平托架上。The horizontal sliding backing plate includes an upper steel backing plate and a lower square steel pipe, the lower square steel pipe is arranged on the lower part of the upper steel backing plate, and bolt holes are respectively arranged at both ends of the upper steel backing plate, and the middle The upper surfaces of the two horizontal square steel pipes between the horizontally connected square steel pipes and the end horizontally connected square steel pipes are provided with chute respectively. A fixing bolt is arranged between the chute and the lower end of the fixing bolt is located in the chute, and the upper end of the fixing bolt passes through the bolt hole, and the horizontal sliding backing plate is fixed on the horizontal bracket by a nut.
本发明的预制混凝土楼梯结构性能检验加载支架和现有技术相比,具有以下突出的有益效果:安全可靠、方便调节、适用性强;在预制楼梯进行加载试验前,根据所检楼梯的规格调整两根竖直伸缩套杆的伸出长度和水平滑动垫板的位置,将竖直伸缩套杆和水平滑动垫板分别进行固定,将预制楼梯吊至加载支架,即可进行预制楼梯加载试验,具有较高的通用性,避免了试验前现场焊接临时支架,节省人工和材料,避免资源浪费等特点。Compared with the prior art, the prefabricated concrete staircase structure performance inspection loading bracket of the present invention has the following outstanding beneficial effects: safe and reliable, convenient to adjust, and strong applicability; before the prefabricated staircase is subjected to the loading test, it can be adjusted according to the specifications of the inspected staircase The protruding length of the two vertical telescopic rods and the position of the horizontal sliding backing plate are respectively fixed on the vertical telescopic rods and the horizontal sliding backing plate, and the prefabricated stairs are hoisted to the loading bracket to carry out the loading test of the prefabricated stairs. It has high versatility, avoids welding temporary brackets on site before the test, saves labor and materials, and avoids waste of resources.
附图说明Description of drawings
附图1是预制混凝土楼梯结构性能检验加载支架的立体图;Accompanying drawing 1 is the perspective view of prefabricated concrete stair structural performance inspection loading support;
附图2是预制混凝土楼梯结构性能检验加载支架的俯视图;Accompanying drawing 2 is the top view of prefabricated concrete staircase structural performance inspection loading support;
附图3是预制混凝土楼梯结构性能检验加载支架的主视图;Accompanying drawing 3 is the front view of prefabricated concrete staircase structural performance inspection loading bracket;
附图4是预制混凝土楼梯结构性能检验加载支架的侧视图;Accompanying drawing 4 is the side view of prefabricated concrete staircase structural performance inspection loading support;
附图5是水平滑动垫板的立体图;Accompanying drawing 5 is the perspective view of horizontal sliding backing plate;
附图6是预制混凝土楼梯结构性能检验加载支架对预制楼梯进行结构性能检验示意图;Accompanying drawing 6 is the prefabricated concrete stair structure performance inspection loading bracket to carry out the structural performance inspection schematic diagram of prefabricated stairs;
附图标记说明:1、外部方钢管,2、内部方钢管,3、上部连接方钢管,4、中间十字交叉加劲肋,5、下部连接槽钢,6、斜向槽钢加劲肋,7、水平方钢管,8、端部十字交叉加劲肋,9、中间横向连接方钢管,10、端部横向连接方钢管,11、水平滑动垫板,12、滑槽,13、销杆,14、圆孔,15、固定螺栓,16、上部钢垫板,17、下部方钢管,18、螺栓孔。Explanation of reference signs: 1. External square steel pipe, 2. Internal square steel pipe, 3. Upper connecting square steel pipe, 4. Middle cross stiffener, 5. Lower connecting channel steel, 6. Diagonal channel steel stiffening rib, 7. Horizontal square steel pipe, 8, cross stiffener at the end, 9, square steel pipe connected horizontally in the middle, 10, square steel pipe connected horizontally at the end, 11, horizontal sliding backing plate, 12, chute, 13, pin rod, 14, round Hole, 15, fixed bolt, 16, upper steel backing plate, 17, bottom square steel pipe, 18, bolt hole.
具体实施方式detailed description
参照说明书附图1至附图6对本发明的预制混凝土楼梯结构性能检验加载支架作以下详细地说明。Referring to accompanying drawings 1 to 6 of the description, the precast concrete staircase structure performance inspection loading bracket of the present invention will be described in detail below.
本发明的预制混凝土楼梯结构性能检验加载支架,其结构包括竖向高度可调伸缩支架、斜向槽钢加劲肋6、水平托架和水平滑动垫板11,所述的水平托架设置在固定竖向高度可调伸缩支架的一侧,且两者之间通过斜向槽钢加劲肋6连接,所述的水平滑动垫板11设置在水平托架上。The prefabricated concrete staircase structure performance inspection loading bracket of the present invention, its structure comprises vertical height adjustable telescopic bracket, oblique channel steel stiffener 6, horizontal bracket and horizontal sliding backing plate 11, and described horizontal bracket is arranged on the fixed One side of the telescopic support is adjustable in vertical height, and the two are connected by an oblique channel steel stiffener 6, and the horizontal sliding backing plate 11 is arranged on the horizontal bracket.
所述的竖向高度可调伸缩支架包括竖直伸缩套杆、上部连接方钢管3、中间十字交叉加劲肋4和下部连接槽钢5,所述的竖直伸缩套杆包括两根,每根竖直伸缩套杆分别包括外部方钢管1和内部方钢管2,内部方钢管2位于外部方钢管1的内腔内,每个所述的外部方钢管1的两侧设置有圆孔14,内部方钢管2两侧设有多个等间距布置的圆孔14,可以调节内部方钢管2的伸出长度,内部方钢管2和外部方钢管1通过销杆13插于外部方钢管1和内部方钢管2上的圆孔14相固定,所述的上部连接方钢管3设置在两根内部方钢管2之间的上部,上部连接方钢管3用于支撑预制楼梯上端,下部连接槽钢5设置在两根外部方钢管1之间的下部,所述的中间十字交叉加劲肋4设置在两根外部方钢管1之间,所述的斜向槽钢加劲肋6的一端与外部方钢管1相连。The vertical height-adjustable telescopic support includes a vertical telescopic sleeve rod, an upper connecting square steel pipe 3, a middle cross stiffener 4 and a lower connecting channel steel 5, and the vertical telescopic sleeve rod includes two, each The vertical telescopic rods respectively include an external square steel pipe 1 and an internal square steel pipe 2, the internal square steel pipe 2 is located in the inner cavity of the external square steel pipe 1, and round holes 14 are arranged on both sides of each of the external square steel pipes 1, and the internal square steel pipe 1 Both sides of the square steel pipe 2 are provided with a plurality of circular holes 14 arranged at equal intervals, which can adjust the extension length of the inner square steel pipe 2. The round hole 14 on the steel pipe 2 is fixed, and the upper connecting square steel pipe 3 is arranged on the upper part between the two inner square steel pipes 2, the upper connecting square steel pipe 3 is used to support the upper end of the prefabricated stairs, and the lower connecting channel steel 5 is arranged on In the lower part between the two outer square steel pipes 1 , the middle cross stiffener 4 is arranged between the two outer square steel pipes 1 , and one end of the oblique channel steel stiffener 6 is connected with the outer square steel pipe 1 .
所述的水平托架包括水平方钢管7、端部十字交叉加劲肋8、中间横向连接方钢管9和端部横向连接方钢管10,所述的水平方钢管7包括两根,两根水平方钢管7前后对称设置,两根水平方钢管7之间分别设置有端部十字交叉加劲肋8、中间横向连接方钢管9和端部横向连接方钢管10,其中带有端部十字交叉加劲肋8的一端水平方钢管7与竖向高度可调伸缩支架相连,所述的中间横向连接方钢管9和端部横向连接方钢管10之间的两根水平方钢管7上设置有水平滑动垫板11。The horizontal bracket includes a horizontal square steel pipe 7, an end cross stiffener 8, a middle transversely connected square steel pipe 9 and an end transversely connected square steel pipe 10, and the described horizontal square steel pipe 7 includes two, two horizontal square steel pipes The steel pipes 7 are arranged symmetrically front and back, and two horizontal square steel pipes 7 are respectively provided with end cross stiffeners 8, middle transversely connected square steel pipes 9 and end transversely connected square steel pipes 10, with end cross stiffeners 8 One end of the horizontal square steel pipe 7 is connected to the vertically height-adjustable telescopic bracket, and the two horizontal square steel pipes 7 between the middle horizontally connected square steel pipe 9 and the end horizontally connected square steel pipe 10 are provided with horizontal sliding backing plates 11 .
所述的水平滑动垫板11用于支撑预制楼梯的下端,包括上部钢垫板16和下部方钢管17,所述的下部方钢管17设置在上部钢垫板16的下部,且上部钢垫板16的两端分别设置有螺栓孔18,所述的中间横向连接方钢管9和端部横向连接方钢管10之间的两根水平方钢管7的上表面分别开有滑槽12,可以调节水平滑动垫板11的位置,所述的上部钢垫板16的两端分别位于滑槽12的上部,且上部钢垫板16与滑槽12之间设置有固定螺栓15,固定螺栓15的下端位于滑槽12内,上端穿过螺栓孔18,且通过螺母将水平滑动垫板11固定在水平托架上。The horizontal sliding backing plate 11 is used to support the lower end of the prefabricated stairs, and includes an upper steel backing plate 16 and a lower square steel pipe 17. The lower square steel pipe 17 is arranged on the lower part of the upper steel backing plate 16, and the upper steel backing plate The two ends of 16 are respectively provided with bolt holes 18, and the upper surfaces of the two horizontal square steel pipes 7 between the middle horizontally connected square steel pipes 9 and the end horizontally connected square steel pipes 10 are respectively provided with chute 12, which can adjust the horizontal The position of the sliding backing plate 11, the two ends of the upper steel backing plate 16 are respectively located on the top of the chute 12, and a fixing bolt 15 is arranged between the upper steel backing plate 16 and the chute 12, and the lower end of the fixing bolt 15 is located at In the chute 12, the upper end passes through the bolt hole 18, and the horizontal sliding backing plate 11 is fixed on the horizontal bracket by a nut.
在对预制混凝土楼梯进行结构性能检验之前,首先根据预制楼梯上下支撑点之间的高差,调整两根竖直伸缩套杆内部方钢管2的伸出长度,并通过销杆13进行固定。然后根据预制楼梯上下支撑点之间的水平投影长度,调整水平滑动垫板11的位置,并拧紧两端的固定螺栓15。最后将预制楼梯吊至加载支架上,使楼梯上部支撑点位于上部连接方钢管3上,下部支撑点位于水平滑动垫板11上。此后,便可直接进行预制楼梯的结构性能检验。Before carrying out the structural performance inspection to the prefabricated concrete stairs, at first according to the height difference between the upper and lower support points of the prefabricated stairs, adjust the protruding length of the inner square steel pipes 2 of the two vertical telescopic sleeve rods, and fix them by the pin rods 13. Then adjust the position of the horizontal sliding backing plate 11 according to the horizontal projection length between the upper and lower support points of the prefabricated stairs, and tighten the fixing bolts 15 at both ends. Finally, the prefabricated staircase is hoisted onto the loading bracket, so that the upper supporting point of the staircase is located on the upper connecting square steel pipe 3, and the lower supporting point is located on the horizontal sliding backing plate 11. After that, the structural performance test of the prefabricated staircase can be carried out directly.
在对预制楼梯进行结构性能检验前,根据预制楼梯支撑点之间的高差和投影长度,分别调整竖直高度可调伸缩支架的伸出长度和水平滑动垫板11的位置。调整完毕后,即可将预制楼梯吊至加载支架上进行加载试验。该方案能够方便、准确的调整预制楼梯两端支撑点的高度及宽度,以适应不同规格预制楼梯的加载试验,具有较高的通用性。对施工现场存在多种规格的预制楼梯做结构性能检验时,避免了试验前焊接多组临时支架的需求,节省了材料和人工。Before the structural performance inspection of the prefabricated stairs, according to the height difference and projected length between the supporting points of the prefabricated stairs, the extension length of the vertical height-adjustable telescopic support and the position of the horizontal sliding backing plate 11 are adjusted respectively. After the adjustment is completed, the prefabricated stairs can be hoisted to the loading bracket for loading test. The scheme can conveniently and accurately adjust the height and width of the support points at both ends of the prefabricated stairs, so as to adapt to the loading test of prefabricated stairs with different specifications, and has high versatility. When inspecting the structural performance of prefabricated stairs with various specifications on the construction site, it avoids the need to weld multiple sets of temporary supports before the test, saving materials and labor.
以上所列举的实施方式仅供理解本发明之用,并非是对本发明所描述的技术方案的限定,有关领域的普通技术人员,在权利要求所述技术方案的基础上,还可以作出多种变化或变形,所有等同的变化或变形都应涵盖在本发明的权利要求保护范围之内。本发明未详述之处,均为本技术领域技术人员的公知技术。The implementation methods listed above are only for understanding the present invention, and are not intended to limit the technical solutions described in the present invention. Those of ordinary skill in the relevant fields can also make various changes on the basis of the technical solutions described in the claims. or deformation, all equivalent changes or deformations shall fall within the protection scope of the claims of the present invention. The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
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CN108544651A (en) * | 2018-05-07 | 2018-09-18 | 重庆大学 | A kind of novel adjustable multifunctional precast stair maintenance technology |
CN110657977A (en) * | 2019-10-14 | 2020-01-07 | 河南工业大学 | Loading support for detecting structural performance of assembled prefabricated staircase |
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CN110749427A (en) * | 2019-10-12 | 2020-02-04 | 江苏省建筑工程质量检测中心有限公司 | A general test device for structural performance test of prefabricated stairs |
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