CN209722457U - Cloth feeding dog frame adjustment mechanism and overlock sewing machine - Google Patents
Cloth feeding dog frame adjustment mechanism and overlock sewing machine Download PDFInfo
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Abstract
本实用新型涉及一种送布牙架调节机构,用于调节包缝机中的送布牙架,送布牙架调节机构包括调节组件及操作组件,调节组件包括调节滑块及偏心轴,调节滑块嵌设于送布牙架内并能够相对送布牙架滑动,偏心轴具有同心段及连接于同心段的偏心段,偏心轴的偏心段穿设调节滑块并与调节滑块转动配合;操作组件包括电控元件及连接在电控元件及偏心轴之间的同步带,电控元件通过电动控制的方式驱动同步带以控制偏心轴转动并带动调节滑块调节送布牙架的倾角和高度,从而使带有该送布牙架调节机构的包缝机能够适应不同厚薄程度的布料的缝制。
The utility model relates to a cloth feeding tooth frame adjustment mechanism, which is used for adjusting the cloth feeding tooth frame in an overlock machine. The cloth feeding tooth frame adjustment mechanism includes an adjustment component and an operation component. The slider is embedded in the feed dog rack and can slide relative to the feed dog rack. The eccentric shaft has a concentric section and an eccentric section connected to the concentric section. The eccentric section of the eccentric shaft passes through the adjustment slider and cooperates with the adjustment slider. ;The operation component includes the electric control element and the synchronous belt connected between the electric control element and the eccentric shaft. The electric control element drives the synchronous belt through electric control to control the rotation of the eccentric shaft and drives the adjustment slider to adjust the inclination angle of the feeding dog frame and height, so that the overlock sewing machine with the feed dog adjustment mechanism can adapt to the sewing of fabrics of different thicknesses.
Description
技术领域technical field
本实用新型涉及缝纫技术领域,特别涉及一种送布牙架调节机构及包缝机。The utility model relates to the technical field of sewing, in particular to a cloth feeding dog frame adjustment mechanism and an overlock sewing machine.
背景技术Background technique
包缝机主要用于纺织品的锁边缝制,在缝纫领域中具有广泛的应用。包缝机的送料过程主要依赖送布牙架的往复椭圆运动实现,包缝机通过送布牙架不断地顶起和拉动针板上的布料,从而将待加工的布料持续地拖运至机头处,以完成整个送料过程。但是目前的包缝机,利用传统的齿轮结构或涡轮蜗杆结构对送布牙架进行调节,由于包缝机的工作环境复杂,会有外力碰撞致使上述调节送布牙架的调节机构产生刚性的损伤而失去调节功能或者调节不准确。Overlock sewing machine is mainly used for overlock sewing of textiles, and has a wide range of applications in the field of sewing. The feeding process of the overlock sewing machine mainly depends on the reciprocating elliptical motion of the feed dog. The overlock sewing machine continuously lifts and pulls the cloth on the needle plate through the feed dog, so that the cloth to be processed is continuously dragged to the machine. head to complete the entire feeding process. However, the current overlock sewing machine uses a traditional gear structure or a worm gear structure to adjust the feed dog frame. Due to the complex working environment of the overlock sewing machine, there will be external force collisions that will cause rigidity in the adjustment mechanism for adjusting the cloth feed dog frame. Loss of adjustment function due to damage or inaccurate adjustment.
发明内容Contents of the invention
基于此,针对上述问题,有必要提供一种改进的送布牙架调节机构。Based on this, in order to solve the above problems, it is necessary to provide an improved feeding dog adjustment mechanism.
一种送布牙架调节机构,用于调节包缝机中的送布牙架,所述送布牙架调节机构包括调节组件及操作组件,A cloth feed dog adjustment mechanism, used for adjusting the cloth feed dog in an overlock sewing machine, the cloth feed dog adjustment mechanism includes an adjustment component and an operation component,
所述调节组件包括调节滑块及偏心轴,所述调节滑块嵌设于所述送布牙架内并能够相对所述送布牙架滑动,所述偏心轴具有同心段及连接于所述同心段的偏心段,所述偏心轴的偏心段穿设所述调节滑块并与所述调节滑块转动配合;The adjustment assembly includes an adjustment slider and an eccentric shaft, the adjustment slider is embedded in the feed dog frame and can slide relative to the cloth feed dog frame, the eccentric shaft has a concentric section and is connected to the The eccentric section of the concentric section, the eccentric section of the eccentric shaft passes through the adjustment slider and is rotatably matched with the adjustment slider;
所述操作组件包括电控元件及连接在电控元件及偏心轴之间的同步带,所述操作组件还包括:主动轮及从动轮,所述电控元件的输出轴连接所述主动轮,所述从动轮与偏心轴的同心段相连,所述主动轮在电控元件的驱动下通过同步带带动从动轮转动,以控制偏心轴转动并带动所述调节滑块调节所述送布牙架的倾角和高度。The operation assembly includes an electric control element and a synchronous belt connected between the electric control element and the eccentric shaft, the operation assembly also includes: a driving wheel and a driven wheel, the output shaft of the electric control element is connected to the driving wheel, The driven wheel is connected with the concentric section of the eccentric shaft, and the driving wheel drives the driven wheel to rotate through the synchronous belt under the drive of the electric control element, so as to control the rotation of the eccentric shaft and drive the adjusting slider to adjust the cloth feeding dog inclination and height.
进一步地,所述同步带与主动轮及从动轮接触的一侧带有齿形结构,所述同步带通过该齿形结构与主动轮及从动轮相互啮合。Further, the side of the synchronous belt in contact with the driving wheel and the driven wheel has a toothed structure, and the synchronous belt meshes with the driving wheel and the driven wheel through the toothed structure.
进一步地,所述同步带上还安装有驱使同步带处于张紧状态的张紧件。Further, the timing belt is also installed with a tension member that drives the timing belt to be in a tensioned state.
进一步地,所述送布牙架调节机构还包括检测偏心轴转动角度的感应组件。Further, the adjusting mechanism of the feed dog frame also includes an induction component for detecting the rotation angle of the eccentric shaft.
进一步地,所述偏心轴安装有限位件,所述偏心轴安装在所述包缝机的壳体上,所述壳体设有容置所述限位件以限制偏心轴转动角度的限位槽。Further, the eccentric shaft is equipped with a limiting member, the eccentric shaft is installed on the housing of the overlock sewing machine, and the housing is provided with a limiting member for accommodating the limiting member to limit the rotation angle of the eccentric shaft. groove.
进一步地,所述限位件为条状,所述限位槽设置为扇形凹槽。Further, the limiting member is strip-shaped, and the limiting groove is set as a fan-shaped groove.
进一步地,所述送布牙架上设置有送布牙,所述送布牙架包括主动送布牙架及差动送布牙架,所述送布牙包括设置于所述主动送布牙架上的主动牙以及设置于所述差动送布牙架上的差动牙,所述主动送布牙架及差动送布牙架在送布牙架处于不同倾角下,改变位置的相对高低。Further, a feed dog is provided on the feed dog, and the feed dog includes an active feed dog and a differential feed dog, and the feed dog includes a The active teeth on the frame and the differential teeth set on the differential feed dog rack, the active cloth feed dog rack and the differential cloth feed dog rack are at different inclination angles, and the relative position of the cloth feed dog rack is changed. high and low.
进一步地,所述调节滑块嵌设于所述送布牙架在长度方向开设的滑动槽内,所述调节滑块在所述滑动槽内的滑动用于释放所述偏心轴对所述送布牙架在长度方向上的运动牵引。Further, the adjusting slider is embedded in the sliding groove provided in the length direction of the feed dog frame, and the sliding of the adjusting slider in the sliding groove is used to release the movement of the eccentric shaft on the feeding dog. The motion traction of the tooth frame in the length direction.
本实用新型的实施例还一种包缝机,包括送布牙架及连接于所述送布牙架的送布牙架调节机构,其特征在于,所述送布牙架调节机构为上述任意一项所述的送布牙架调节机构。The embodiment of the utility model is also an overlock sewing machine, including a cloth feeding dog frame and a cloth feeding dog frame adjusting mechanism connected to the cloth feeding dog frame, characterized in that the cloth feeding dog frame adjusting mechanism is any of the above-mentioned One of the cloth feeding dog frame adjustment mechanisms.
本实用新型的实施例中提供的一种送布牙架调节机构,通过设置电控元件驱动同步带并带动偏心轴转动一定的角度,实现调节送布牙架的倾角及高度的目的,从而使带有该送布牙架调节机构的包缝机能够适应不同厚薄程度的布料的缝制。The cloth feeding tooth frame adjustment mechanism provided in the embodiment of the utility model realizes the purpose of adjusting the inclination and height of the cloth feeding tooth frame by setting the electric control element to drive the synchronous belt and driving the eccentric shaft to rotate a certain angle, so that The overlock sewing machine with the cloth feed dog frame adjustment mechanism can adapt to the sewing of cloths of different thicknesses.
附图说明Description of drawings
图1为本实用新型一实施例的包缝机省略部分结构后的结构示意图;Fig. 1 is a structural schematic diagram of an overlock sewing machine according to an embodiment of the present invention after omitting part of the structure;
图2为图1所示包缝机中主轴的结构示意图;Fig. 2 is a schematic structural view of the main shaft in the overlock sewing machine shown in Fig. 1;
图3为图1所示包缝机中送布机构的结构示意图;Fig. 3 is a structural schematic diagram of the cloth feeding mechanism in the overlock sewing machine shown in Fig. 1;
图4为图3省略部分结构后的分解示意图;Fig. 4 is an exploded schematic diagram after omitting part of the structure in Fig. 3;
图5为图3所示送布机构的另一视角的结构示意图;Fig. 5 is a structural schematic diagram of another viewing angle of the cloth feeding mechanism shown in Fig. 3;
图6为图1所示包缝机中差动量调节机构的结构示意图;Fig. 6 is a structural schematic diagram of the differential amount adjusting mechanism in the overlock sewing machine shown in Fig. 1;
图7为图1所示包缝机中送布牙架调节机构的结构示意图;Fig. 7 is a structural schematic diagram of the cloth feed dog frame adjustment mechanism in the overlock sewing machine shown in Fig. 1;
图8为图1所示包缝机的另一视角的结构示意图;Fig. 8 is a structural schematic diagram of another perspective of the overlock sewing machine shown in Fig. 1;
图9为图7所示的送布牙架调节机构省略部分结构后的分解示意图;Fig. 9 is an exploded schematic diagram of the cloth feeding dog frame adjustment mechanism shown in Fig. 7 after omitting part of the structure;
图10a为送布牙架处于普通工作状态时的原理示意图;Fig. 10a is a schematic diagram of the principle when the cloth feed dog is in a normal working state;
图10b为送布牙架处于厚料工作状态时的原理示意图;Fig. 10b is a schematic diagram of the principle when the cloth feeding tooth frame is in the thick material working state;
图10c为送布牙架处于薄料工作状态时的原理示意图。Fig. 10c is a schematic diagram of the principle when the cloth feed dog is in the working state of thin material.
主要元件符号说明Description of main component symbols
以上主要元件符号说明结合附图及具体实施方式对本实用新型的实施例作进一步详细的说明。The above description of the symbols of the main components will further describe the embodiments of the utility model in detail in combination with the accompanying drawings and specific implementation methods.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本实用新型进行进一步的详细说明。应当理解的是,此处所描述的具体实施方式仅用以解释本实用新型,并不限定本实用新型的保护范围。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the utility model, and do not limit the protection scope of the utility model.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein in the description of the utility model is only for the purpose of describing specific implementations, and is not intended to limit the utility model.
请参阅图1,包缝机100主要用于纺织品的锁边缝制,在工业与家居缝纫中具有广泛的应用,是极为重要和精密的缝纫机械。Please refer to FIG. 1 , the overlock sewing machine 100 is mainly used for overlock sewing of textiles, and is widely used in industrial and home sewing, and is an extremely important and precise sewing machine.
如图1所示,本实用新型提供的包缝机100包括壳体10、主轴20、压脚机构(图未示)、送布机构30以及机头(图未示),主轴20设置于壳体10的内部并连接于送布机构30及机头,压脚机构、送布机构30及机头均设置于壳体10 上,压脚机构与送布机构30相对并靠近机头设置。As shown in Figure 1, the overlock sewing machine 100 provided by the utility model includes a housing 10, a main shaft 20, a presser foot mechanism (not shown), a cloth feeding mechanism 30 and a machine head (not shown), and the main shaft 20 is arranged on the housing The inside of the body 10 is connected to the cloth feeding mechanism 30 and the machine head. The presser foot mechanism, the cloth feeding mechanism 30 and the machine head are all arranged on the housing 10, and the presser foot mechanism is opposite to the cloth feeding mechanism 30 and arranged near the machine head.
壳体10用于承载主轴20、压脚机构、送布机构30及机头,主轴20连接于动力源(图未示),并能够在动力源的驱动下带动压脚机构、送布机构30及机头运转,压脚机构用于按压送布机构30运输的布料以提高缝纫加工的质量与品质,送布机构30用于运送待加工的布料,机头用于缝纫加工送布机构30输送来的布料。通过主轴20带动送布机构30往复地运送布料,再通过压脚机构适当的张紧布料,机头就能够对处于良好张紧状态的布料进行缝纫加工,从而完成包缝机100的缝纫锁边过程。The housing 10 is used to carry the main shaft 20, the presser foot mechanism, the cloth feeding mechanism 30 and the machine head. The main shaft 20 is connected to a power source (not shown), and can drive the presser foot mechanism and the cloth feeding mechanism 30 under the drive of the power source. And machine head operation, the presser foot mechanism is used to press the cloth transported by the cloth feeding mechanism 30 to improve the quality and quality of sewing processing, the cloth feeding mechanism 30 is used to transport the cloth to be processed, and the machine head is used for sewing processing The cloth feeding mechanism 30 conveys to the fabric. The main shaft 20 drives the cloth feeding mechanism 30 to reciprocally transport the cloth, and then the cloth is properly tensioned by the presser foot mechanism, and the machine head can sew the cloth in a good tension state, thereby completing the sewing seam of the overlock sewing machine 100 process.
当然,除了上述提及的壳体10、主轴20、压脚机构、送布机构30以及机头,包缝机100内还会设置过线机构、润滑机构等辅助机构来实现包缝机100 缝纫过程的顺利完成,在此不作赘述。Of course, in addition to the above-mentioned housing 10, main shaft 20, presser foot mechanism, cloth feeding mechanism 30 and machine head, auxiliary mechanisms such as a thread passing mechanism and a lubricating mechanism will also be set in the overlock sewing machine 100 to realize the sewing of the overlock sewing machine 100 The successful completion of the process will not be repeated here.
如图1所示,壳体10大致呈箱形,其具有复杂外形以匹配包缝机100中不同部件的安装与运动,壳体10将主轴20、压脚机构、送布机构30及机头与外部环境隔开,能够保护包缝机100内部的执行机构,并且避免操作人员误触执行机构的运动器件,以保护操作人员的操作安全。As shown in Figure 1, the housing 10 is roughly box-shaped, and it has a complex shape to match the installation and movement of different components in the overlock sewing machine 100. The housing 10 integrates the main shaft 20, presser foot mechanism, cloth feeding mechanism 30 and machine head. Separated from the external environment, the actuator inside the overlock sewing machine 100 can be protected, and the operator can be prevented from accidentally touching the moving parts of the actuator, so as to protect the operating safety of the operator.
壳体10对应主轴20开设有主轴孔(图未示),主轴孔供主轴20安装固定;壳体10内还设有用于容置动力源的腔体,该腔体与主轴孔连通。壳体10侧面的中部位置内凹并形成一工作空间,工作空间提供了送布机构30的活动区域,使得送布机构30能够在工作空间的区域内往复运动,从而持续地为机头输送布料。壳体10上还设置有用于缝纫过布的针板11,针板11大致为一平板,其上表面为布料承载面,也即缝纫与锁边作业的工作平面,送布机构30在工作空间内往复地椭圆运动,从而不断地升入工作平面的上方或者落入工作平面的下方,送布机构30的上升过程能够拖动布料,下降过程能够复位自身的位置,送布机构30循环往复的上升与下降,能够实现持续的送料过程。The housing 10 is provided with a main shaft hole (not shown) corresponding to the main shaft 20, and the main shaft hole is used for mounting the main shaft 20; The middle part of the side of the casing 10 is concave and forms a working space. The working space provides the active area of the cloth feeding mechanism 30, so that the cloth feeding mechanism 30 can reciprocate in the area of the working space, thereby continuously feeding the cloth for the machine head. . The housing 10 is also provided with a needle plate 11 for sewing cloth. The needle plate 11 is roughly a flat plate, and its upper surface is the cloth bearing surface, that is, the working plane for sewing and seaming operations. The cloth feeding mechanism 30 is in the working space. The inner reciprocating elliptical movement, thereby constantly rising to the top of the working plane or falling below the working plane, the cloth feeding mechanism 30 can drag the cloth during the rising process, and can reset its own position during the descending process, and the cloth feeding mechanism 30 reciprocates Rise and fall, can realize continuous feeding process.
壳体10的外侧面还可以设置有操作口以及盖体(图未示),该盖体靠近操作口转动地连接于壳体10的侧面,盖体的转动能够封闭或者打开该操作口,包缝机100的部分调节机构在壳体10的内部并靠近操作口设置。当盖体打开该操作口时,部分调节机构能够自操作口露出,当盖体封闭操作口时,所述部分调节机构也被封闭于壳体10。如此。当包缝机100需要进行参数调节时,操作人员可以翻转并打开盖体,从而使得内部的参数调节组件51外露,操作人员可以通过外露的调节组件51进行调节。盖体将包缝机100的部分调节机构与外部环境隔离,能够在满足调节需求的基础上更好地保护包缝机100。The outer surface of the housing 10 can also be provided with an operation port and a cover (not shown), the cover is rotatably connected to the side of the housing 10 close to the operation port, the rotation of the cover can close or open the operation port, including Part of the adjustment mechanism of the sewing machine 100 is disposed inside the casing 10 and near the operation port. When the cover body opens the operation port, part of the adjustment mechanism can be exposed from the operation port, and when the cover body closes the operation port, the part of the adjustment mechanism is also enclosed in the housing 10 . in this way. When the overlock sewing machine 100 needs to adjust parameters, the operator can turn over and open the cover, so that the internal parameter adjustment component 51 is exposed, and the operator can adjust through the exposed adjustment component 51 . The cover body isolates part of the adjustment mechanism of the overlock sewing machine 100 from the external environment, and can better protect the overlock sewing machine 100 on the basis of meeting adjustment requirements.
如图2所示,主轴20穿设壳体10上开设的主轴孔,主轴20能够在动力源的驱动下转动并带动包缝机100内的各个执行机构运转。主轴20具有中心轴线 21,主轴20能够绕自身的中心轴线21转动,中心轴线21的位置相对壳体10 固定,也即主轴20做绕中心轴线21的定轴转动。As shown in FIG. 2 , the main shaft 20 passes through the main shaft hole opened on the housing 10 , and the main shaft 20 can rotate under the driving of the power source and drive each actuator in the overlock sewing machine 100 to run. The main shaft 20 has a central axis 21, the main shaft 20 can rotate around its own central axis 21, and the position of the central axis 21 is fixed relative to the housing 10, that is, the main shaft 20 rotates around the central axis 21 at a fixed axis.
主轴20包括偏心设置的偏心轴段22以连接于该偏心轴段22的传动机构(图未示),主轴20的转动会带动偏心轴段22绕中心轴线21做偏心绕动,偏心轴段22的偏心绕动再通过传动机构将动力传输至各个执行机构处,从而实现对该执行机构的驱动运转;主轴20上多个偏心轴段22的动力传动,也就实现了包缝机100内不同执行机构的运转与协调作业。The main shaft 20 includes an eccentric shaft section 22 arranged eccentrically so as to be connected to the transmission mechanism (not shown in the figure) of the eccentric shaft section 22. The rotation of the main shaft 20 will drive the eccentric shaft section 22 to orbit the central axis 21 eccentrically, and the eccentric shaft section 22 The eccentric orbiting and then transmit the power to each actuator through the transmission mechanism, so as to realize the driving operation of the actuator; the power transmission of multiple eccentric shaft sections 22 on the main shaft 20 also realizes the different functions in the overlock sewing machine 100. Operation and coordination of executive agencies.
机头设置在壳体10上与工作空间相对的部分内并且临近压脚机构设置,机头可以在主轴20的带动下转动,并通过曲柄传动控制内部的机针(图未示)与弯针(图未示)作动,使得机针做规律地上下直线运动,弯针做规律地往复摆动,机头通过机针与弯针的相互配合形成线迹,从而完成对纺织品的缝纫锁边作业。The machine head is arranged in the part of the casing 10 opposite to the working space and is set close to the presser foot mechanism. The machine head can rotate under the drive of the main shaft 20, and control the internal machine needle (not shown) and looper through the crank transmission. (not shown in the figure) is actuated so that the machine needle moves up and down in a straight line regularly, and the looper swings back and forth regularly, and the machine head forms stitches through the mutual cooperation of the machine needle and the looper, thereby completing the sewing and seaming operation of textiles .
如图3至图5所示,送布机构30包括送布牙架31、第一传动组件32、第二传动组件33以及第三传动组件34,送布牙架31的数量为两个,分别为主动送布牙架311以及差动送布牙架312,第一传动组件32连接于主动送布牙架311 以及差动送布牙架312,第一传动组件32能够在主轴20的驱动下转动以带动主动送布牙架311以及差动送布牙架312在第一方向上往复直线运动;第二传动组件33设置于第一传动组件32与差动送布牙架312之间,第二传动组件33能够在第一传动组件32的带动下驱动差动送布牙架312在第二方向上往复直线运动;第三传动组件34设置于第二传动组件33与主动送布牙架311之间,第三传动组件34能够在第二传动组件33的带动下驱动主动送布牙架311在第二方向上往复直线运动。As shown in Figures 3 to 5, the cloth feeding mechanism 30 includes a cloth feeding dog frame 31, a first transmission assembly 32, a second transmission assembly 33 and a third transmission assembly 34, and the number of the cloth feeding dog frames 31 is two, respectively For the active cloth feeding dog rack 311 and the differential feeding dog rack 312, the first transmission assembly 32 is connected to the active cloth feeding dog rack 311 and the differential feeding dog rack 312, and the first transmission assembly 32 can be driven by the main shaft 20 Rotate to drive the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 to reciprocate and linearly move in the first direction; the second transmission assembly 33 is arranged between the first transmission assembly 32 and the differential cloth feeding dog frame 312, the second The second transmission assembly 33 can drive the differential feed dog frame 312 to reciprocate and linearly move in the second direction under the drive of the first transmission assembly 32; the third transmission assembly 34 is arranged between the second transmission assembly 33 and the active cloth feed dog frame 311 Between them, the third transmission assembly 34 can drive the active cloth feeding dog frame 311 to reciprocate and linearly move in the second direction under the drive of the second transmission assembly 33 .
本实施方式中,第一方向为竖直方向,第二方向为垂直于竖直方向的水平方向。可以理解,第一方向还可以是倾斜于竖直方向的其他方向,第二方向还可以是倾斜于水平方向的其他方向;第一方向与第二方向可以相互垂直,也可以呈其他角度,第一方向与第二方向可以根据实际的生产需要对应设置。In this embodiment, the first direction is a vertical direction, and the second direction is a horizontal direction perpendicular to the vertical direction. It can be understood that the first direction can also be other directions inclined to the vertical direction, and the second direction can also be other directions inclined to the horizontal direction; the first direction and the second direction can be perpendicular to each other, or can be at other angles. The first direction and the second direction can be correspondingly set according to actual production needs.
主动送布牙架311在第一传动组件32的带动下沿第一方向往复直线运动,在第二传动组件33的带动下沿第二方向往复直线运动,主动送布牙架311在两个方向上的运动叠加,表现为空间上的往复圆周运动。Driven by the first transmission assembly 32, the active cloth feeding dog frame 311 reciprocates and linearly moves in the first direction, and drives the second transmission assembly 33 to reciprocate and linearly move in the second direction. The motion superposition on the surface is expressed as a reciprocating circular motion in space.
差动送布牙架312的运动形式与主动送布牙架311的运动形式相类似,差动送布牙架312在第一传动组件32的带动下沿第一方向往复直线运动,在第三传动组件34的带动下沿第二方向往复直线运动,差动送布牙架312在两个方向上的运动叠加,表现为空间上的往复圆周运动。The motion form of the differential feeding dog frame 312 is similar to that of the active cloth feeding dog frame 311. The differential feeding dog frame 312 is driven by the first transmission assembly 32 to reciprocate linearly in the first direction, and in the third Driven by the transmission assembly 34 , the reciprocating linear motion along the second direction, and the superposition of the motions of the differential feeding dog frame 312 in the two directions are manifested as a reciprocating circular motion in space.
由于主动送布牙架311与差动送布牙架312在第二方向上对布料的拖动行程往往要大于送布牙架31在第一方向上的运动行程,因此主动送布牙架311与差动送布牙架312的往复圆周运动在侧向上行程相对较大,在第一方向上行程相对较小,主动送布牙架311与差动送布牙架312在空间上表现为往复地椭圆运动。Because the drag stroke of the active cloth feeding dog 311 and the differential cloth feeding dog 312 in the second direction is often greater than the movement stroke of the cloth feeding dog 31 in the first direction, so the active cloth feeding dog 311 The reciprocating circular motion of the differential feeding dog frame 312 has a relatively large stroke in the lateral direction, and a relatively small stroke in the first direction. The active cloth feeding dog frame 311 and the differential feeding dog frame 312 are reciprocating in space. elliptical motion.
主动送布牙架311与差动送布牙架312在高出工作平面后的运动能够拖动布料,落入工作平面后的运动能够复位自身的拖动位置,主动送布牙架311与差动送布牙架312的往复椭圆运动能够与机头的作动相配合,主动送布牙架311 与差动送布牙架312将布料输送至机头内,机头在主动送布牙架311与差动送布牙架312送料后对当前的布段进行缝纫加工,送布牙架31在机头对当前布料加工完毕后,再继续拖动下一段布料,以此循环并实现持续作业。The movement of the active cloth feeding tooth frame 311 and the differential cloth feeding tooth frame 312 can drag the cloth after it is higher than the working plane, and the movement after falling into the working plane can reset its dragging position. The active cloth feeding tooth frame 311 and the differential The reciprocating elliptical motion of the dynamic feeding dog frame 312 can cooperate with the actuation of the machine head. The active cloth feeding dog frame 311 and the differential feeding dog frame 312 convey the cloth into the machine head. 311 and the differential feeding dog frame 312 carry out sewing processing on the current cloth section after feeding, and the cloth feeding dog frame 31 continues to drag the next piece of cloth after the machine head finishes processing the current cloth, so as to circulate and realize continuous operation .
送布牙架31上设置有用于拖动布料的送布牙313,送布牙313能够在送布牙架31往复椭圆运动的带动下穿过针板11,并与压脚机构中的压脚板相配合,送布牙313利用与压脚板相互抵持和第一方向上的移动来压紧布料,并利用第二方向上的移动来拖动布料。送布牙313包括设置于主动送布牙架311上的主动牙3131以及设置于差动送布牙架312上的差动牙3132,主动送布牙架311上设置有用于拖动布料的主动牙3131,主动牙3131具有锯齿状的表面以增大对布料的拖动力;差动送布牙架312上设置有用于拖动布料的差动牙3132,差动牙 3132也设置有锯齿状的表面以增大对布料的拖动力。主动牙3131与差动牙3132 之间相互间隔设置,主动牙3131与差动牙3132之间的间隙用于提供机头上的机头的加工空间,机头上的机头会对处于主动牙3131与差动牙3132间隙的布料进行加工,从而完成缝纫作业。The cloth feeding dog frame 31 is provided with a cloth feeding dog 313 for dragging the cloth. The cloth feeding dog 313 can pass through the needle plate 11 under the drive of the reciprocating elliptical motion of the cloth feeding dog frame 31 and connect with the presser foot plate in the presser foot mechanism. In cooperation, the cloth feeding dog 313 presses the cloth by abutting against the presser foot plate and moving in the first direction, and drags the cloth by moving in the second direction. The cloth feeding dog 313 includes the active tooth 3131 arranged on the active cloth feeding dog frame 311 and the differential dog 3132 arranged on the differential cloth feeding dog frame 312. Teeth 3131, the active teeth 3131 have a serrated surface to increase the drag force on the cloth; differential teeth 3132 for dragging the cloth are arranged on the differential feeding tooth frame 312, and the differential teeth 3132 are also provided with serrated teeth. surface to increase the drag on the cloth. The active tooth 3131 and the differential tooth 3132 are spaced apart from each other, and the gap between the active tooth 3131 and the differential tooth 3132 is used to provide a processing space for the machine head on the machine head. 3131 and the cloth in the gap between differential teeth 3132 are processed to complete the sewing operation.
本实施方式中,主动送布牙架311与差动送布牙架312在第一方向上的运动相对同步,在第二方向上的运动不同步,从而使得包缝机100获得较佳的缝纫加工效果。当然,主动送布牙架311与差动送布牙架312之间也可以同步运动。In this embodiment, the movement of the active feed dog frame 311 and the differential feed dog frame 312 in the first direction is relatively synchronous, and the movement in the second direction is asynchronous, so that the overlock sewing machine 100 can obtain better sewing Processing effect. Certainly, the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 may also move synchronously.
为了保证主动送布牙架311与差动送布牙架312在送布过程中的稳定性与可靠性,壳体10上还设置有用于配合主动送布牙架311与差动送布牙架312运动的挡油板314以及导轨315,挡油板314大致呈“口”字形,主动送布牙架 311与差动送布牙架312穿过挡油板314的中心孔并在该中心孔的空间范围内作动。可以理解,为了保证主动送布牙架311与差动送布牙架312的顺畅运动,挡油板314中心孔的孔径与主动送布牙架311与差动送布牙架312的尺寸及运动需形成匹配。挡油板314的两侧面与主动送布牙架311与差动送布牙架312 侧面对应接触,挡油板314的侧面能够刮擦掉主动送布牙架311与差动送布牙架312上的润滑油,避免润滑油浸润的流动与布料直接接触的部分,从而导致布料污染等问题。In order to ensure the stability and reliability of the active cloth feeding dog 311 and the differential feeding dog 312 during the cloth feeding process, the housing 10 is also provided with an active cloth feeding dog 311 and a differential feeding dog The oil baffle plate 314 and the guide rail 315 of the 312 movement, the oil baffle plate 314 is roughly in the shape of a "mouth", the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 pass through the center hole of the oil baffle plate 314 and in the center hole operate within the space. It can be understood that in order to ensure the smooth movement of the active cloth feeding dog 311 and the differential feeding dog 312, the diameter of the central hole of the oil baffle 314 and the size and movement of the active cloth feeding dog 311 and the differential feeding dog 312 A match is required. The two sides of the oil baffle 314 are in corresponding contact with the sides of the active cloth feeding rack 311 and the differential feeding rack 312, and the sides of the oil baffle 314 can scrape off the active cloth feeding rack 311 and the differential feeding rack 312 Lubricating oil on the top, to avoid the part where the lubricating oil infiltrates the flow and the fabric is in direct contact, which will cause problems such as fabric contamination.
导轨315大致呈“凹”字形,其固定设置在壳体10处并且嵌套于主动送布牙架311与差动送布牙架312,导轨315用于提高主动送布牙架311与差动送布牙架312运动的稳定性,避免主动送布牙架311与差动送布牙架312出现运动偏差。The guide rail 315 is roughly in the shape of "concave", which is fixedly arranged at the housing 10 and nested in the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312. The guide rail 315 is used to improve the active cloth feeding dog frame 311 and the differential The stability of the movement of the cloth feeding dog 312 avoids the movement deviation between the active cloth feeding dog 311 and the differential feeding dog 312 .
主动送布牙架311与差动送布牙架312上还开设有多个通孔(未标号),该通孔用于过油,不仅可以便于润滑油在送布牙架31上的浸润,还可以使得主动送布牙架311与差动送布牙架312轻量化,有助于降低包缝机100整机的重量。A plurality of through holes (unlabeled) are also provided on the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312. The through holes are used for passing oil, which not only facilitates the infiltration of lubricating oil on the cloth feeding dog frame 31, It can also reduce the weight of the active feed dog frame 311 and the differential feed dog frame 312 , which helps to reduce the weight of the overlock sewing machine 100 as a whole.
主动送布牙架311上远离主动牙3131的一端以及差动送布牙架312远离差动牙3132的一端均向外延伸并形成两个平行的延伸臂316,两个平行的延伸臂 316之间形成沿送布牙架31长度方向延伸的滑动槽319,设置两相互平行的延伸臂316用于供送布牙架31调节整体的角度。The end of the active feed dog frame 311 away from the active tooth 3131 and the end of the differential feed dog frame 312 away from the differential tooth 3132 both extend outward and form two parallel extension arms 316, between the two parallel extension arms 316 A sliding groove 319 extending along the length direction of the feed dog frame 31 is formed between them, and two mutually parallel extension arms 316 are provided for adjusting the overall angle of the feed dog frame 31 .
主动送布牙架311与差动送布牙架312的大致中部位置开设有“口”字形的第一滑槽,该第一滑槽317用于配合第一传动组件32,以便于第一传动组件 32驱动主动送布牙架311与差动送布牙架312在第一方向上做往复直线运动。There is a first chute in the shape of a "mouth" in the approximate middle of the active feed dog rack 311 and the differential feed dog rack 312. The first chute 317 is used to cooperate with the first transmission assembly 32 to facilitate the first transmission. The component 32 drives the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 to perform reciprocating linear motion in the first direction.
此外,差动送布牙架312上沿第一方向还开设有第二滑槽318,第二滑槽 318用于供第二传动组件33的部分结构嵌入滑动,以实现差动送布牙架312在第二方向上往复直线运动。主动送布牙架311还开设有通孔(未标号),该通孔用于供第三传动组件34连接嵌入,从而实现第三传动组件34与主动送布牙架 311之间的相互固定。In addition, a second chute 318 is provided on the differential feed dog 312 along the first direction, and the second chute 318 is used for inserting and sliding part of the structure of the second transmission assembly 33 to realize the differential feed dog. 312 reciprocates linearly in a second direction. The active feeding dog frame 311 is also provided with a through hole (not labeled), which is used for the third transmission assembly 34 to be connected and embedded, so as to realize the mutual fixing between the third transmission assembly 34 and the active cloth feeding dog frame 311.
请参阅图4,图4为送布机构30的分解示意图。第一传动组件32套设在主轴20上并且连接于主动送布牙架311与差动送布牙架312,第一传动组件32用于传递主轴20的动能并且驱动主动送布牙架311与差动送布牙架312沿第一方向往复直线运动。Please refer to FIG. 4 . FIG. 4 is an exploded view of the cloth feeding mechanism 30 . The first transmission assembly 32 is sleeved on the main shaft 20 and connected to the active feeding dog frame 311 and the differential feeding dog frame 312. The first transmission assembly 32 is used to transmit the kinetic energy of the main shaft 20 and drive the active feeding dog frame 311 and the differential feeding dog frame 312. The differential feed dog 312 reciprocates linearly in the first direction.
第一传动组件32包括竖直驱动滑块321、偏心轮322以及送料连杆323,竖直驱动滑块321用于带动主动送布牙架311与差动送布牙架312沿第一方向往复运动,偏心轮322与送料连杆323相互配合,用于带动第二传动组件33的运转。The first transmission assembly 32 includes a vertical driving slider 321, an eccentric wheel 322, and a feeding connecting rod 323. The vertical driving slider 321 is used to drive the active feeding dog 311 and the differential feeding dog 312 to reciprocate along the first direction. Movement, the eccentric wheel 322 cooperates with the feeding connecting rod 323 to drive the operation of the second transmission assembly 33 .
竖直驱动滑块321大致呈块状,竖直驱动滑块321的大致中心处开设有通孔,竖直驱动滑块321通过该通孔套设在主轴20的一个偏心轴段22处。竖直驱动滑块321嵌设在“口”字形送布牙架31的中心第一滑槽317处,并与送布牙架31的内侧壁相接触,主轴20绕自身中轴线的转动会使得偏心轴段22做偏心转动,也就带动套设在偏心轴段22上的竖直驱动滑块321作圆周方向的平行绕动。由于竖直驱动滑块321设置在送布牙架31内部开设的第一滑槽317处,竖直驱动滑块321会在该第一滑槽317的引导下沿该第一滑槽317往复滑动,也就竖直驱动滑块321在第二方向的运动被送布牙架31内部的第一滑槽317释放,竖直驱动滑块321仅带动送布牙架31在第一方向上往复地直线运动,从而实现主轴20驱动送布牙架31沿第一方向往复运动的过程。The vertical driving slider 321 is roughly block-shaped, and a through hole is opened in the approximate center of the vertical driving slider 321 , and the vertical driving slider 321 is sleeved on an eccentric shaft section 22 of the main shaft 20 through the through hole. The vertical drive slider 321 is embedded in the first chute 317 in the center of the "mouth"-shaped cloth feed dog 31, and is in contact with the inner side wall of the cloth feed dog 31. The rotation of the main shaft 20 around its central axis will make the When the eccentric shaft section 22 rotates eccentrically, it also drives the vertical drive slider 321 sleeved on the eccentric shaft section 22 to perform parallel orbiting in the circumferential direction. Since the vertical driving slider 321 is arranged at the first chute 317 provided inside the feed dog frame 31, the vertical driving slider 321 will reciprocally slide along the first chute 317 under the guidance of the first chute 317. , that is, the movement of the vertical drive slider 321 in the second direction is released by the first chute 317 inside the feed dog 31, and the vertical drive slider 321 only drives the feed dog 31 to reciprocate in the first direction. Linear movement, so as to realize the process that the main shaft 20 drives the feed dog frame 31 to reciprocate along the first direction.
偏心轮322以及送料连杆323顺次套设在主轴20上,偏心轮322以及送料连杆323相互配合,用于带动第二传动组件33运动,从而为第二传动组件33 带动主动送布牙架311与差动送布牙架312在侧向上的往复直线运动提供动力来源。偏心轮322固定于主轴20上并能够在主轴20的带动下转动;送料连杆 323的一端套设在偏心轮322上并与偏心轮322转动连接,另一端连接于第二传动组件33处。偏心轮322套设在主轴20的直轴段,由于偏心轮322的偏心设置,主轴20对其的转动驱动表现为偏心轮322绕主轴20的偏心绕动;又由于送料连杆323套设在偏心轮322上,偏心轮322对送料连杆323的驱动作用表现为送料连杆323的周转运动,偏心轮322与送料连杆323组成一曲柄摇杆机构,从而带动第二传动组件33往复的摆动。The eccentric wheel 322 and the feeding connecting rod 323 are sleeved on the main shaft 20 in sequence, and the eccentric wheel 322 and the feeding connecting rod 323 cooperate with each other to drive the second transmission assembly 33 to move, thereby driving the active cloth feeding dog for the second transmission assembly 33. The reciprocating linear motion of the frame 311 and the differential feed dog frame 312 in the lateral direction provides a power source. Eccentric wheel 322 is fixed on the main shaft 20 and can rotate under the drive of main shaft 20; The eccentric wheel 322 is sleeved on the straight axis section of the main shaft 20. Due to the eccentric setting of the eccentric wheel 322, the rotational drive of the main shaft 20 is shown as the eccentric rotation of the eccentric wheel 322 around the main shaft 20; On the eccentric wheel 322, the driving effect of the eccentric wheel 322 on the feeding connecting rod 323 is expressed as the epicyclic motion of the feeding connecting rod 323, and the eccentric wheel 322 and the feeding connecting rod 323 form a crank rocker mechanism, thereby driving the second transmission assembly 33 to reciprocate swing.
本实施方式中,第一传动组件32还包括偏心凸轮324以及设置于偏心凸轮 324上棘爪(未标号),偏心轮322与送料连杆323在主轴20上的相对位置通过偏心凸轮324与棘爪实现固定;当然,偏心凸轮324与棘爪还具有调节包缝机 100内的执行元件的作用,在此不作赘述。In this embodiment, the first transmission assembly 32 also includes an eccentric cam 324 and a ratchet (not labeled) arranged on the eccentric cam 324. The relative position of the eccentric wheel 322 and the feeding link 323 on the main shaft 20 is determined by the eccentric cam 324 and the ratchet. The pawl is fixed; of course, the eccentric cam 324 and the pawl also have the function of adjusting the actuators in the overlock sewing machine 100, so details are not repeated here.
如图4所示,第二传动组件33的一端连接于第一传动组件32中的送料连杆323,另一端连接于差动送布牙架312。第二传动组件33包括送布轴331、差动送布曲柄332、连接块333、盖板334以及侧向驱动滑块335,送布轴331穿设差动送布曲柄332并且安装在壳体10上,通过送布轴331的承载,第二传动组件33能够以稳定的状态设置于壳体10处。送布轴331的两端还设置有轴套 (未标号),送布轴331通过该轴套固设在壳体10上并能够在壳体10的承载下转动。As shown in FIG. 4 , one end of the second transmission assembly 33 is connected to the feeding link 323 in the first transmission assembly 32 , and the other end is connected to the differential feed dog frame 312 . The second transmission assembly 33 includes a feed shaft 331, a differential feed crank 332, a connecting block 333, a cover plate 334, and a lateral drive slider 335. The feed shaft 331 passes through the differential feed crank 332 and is installed in the casing. 10 , through the bearing of the feeding shaft 331 , the second transmission assembly 33 can be set at the casing 10 in a stable state. Both ends of the cloth feeding shaft 331 are also provided with axle sleeves (not labeled), through which the cloth feeding shaft 331 is fixed on the housing 10 and can rotate under the bearing of the housing 10.
差动送布曲柄332大致呈“L”形,其短边的一部分与送布轴331相互固定,短边的余下部分与送料连杆323转动连接,而长边则伸入由连接块333与盖板 334所围成的腔体内。差动送布曲柄332与第一传动组件32中的送料连杆323 转动连接,送料连杆323的摆动会带动差动送布曲柄332往复地转动。差动送布曲柄332在长边部分还开设有多个通孔,该通孔用于过油,使得润滑油能够较好的浸润差动送布曲柄332。The differential feed crank 332 is roughly "L" shaped, a part of its short side is fixed to the cloth feed shaft 331, the remaining part of the short side is rotatably connected with the feeding connecting rod 323, and the long side stretches into the connecting block 333 and Inside the cavity surrounded by the cover plate 334. The differential feed crank 332 is rotatably connected to the feed link 323 in the first transmission assembly 32 , and the swing of the feed link 323 will drive the differential feed crank 332 to rotate reciprocally. The differential feed crank 332 is also provided with a plurality of through holes on the long side, and the through holes are used for passing oil, so that lubricating oil can better infiltrate the differential feed crank 332 .
连接块333与盖板334相互固定,两者之间围成供差动送布曲柄332的长边伸入的开口;连接块333朝向侧向驱动滑块335的位置凸设有凸起(未标号),连接块333与盖板334的对应位置开设有螺孔(未标号),连接块333与盖板334 可以通过螺纹紧固件实现两者之间的相互固定。The connecting block 333 and the cover plate 334 are mutually fixed, and an opening is formed between the two for the long side of the differential feed crank 332 to stretch into; number), the corresponding positions of the connection block 333 and the cover plate 334 are provided with screw holes (not numbered), and the connection block 333 and the cover plate 334 can be fixed to each other by threaded fasteners.
侧向驱动滑块335嵌设在差动送布牙架312沿第一方向还开设的第二滑槽 318内,侧向驱动滑块335的大致中心位置中空,侧向驱动滑块335中空的部分用于供连接块333上的凸起嵌入,从而实现连接块333与侧向驱动滑块335的转动连接。The lateral driving slider 335 is embedded in the second chute 318 provided along the first direction by the differential feeding dog frame 312. The approximate central position of the lateral driving slider 335 is hollow, and the lateral driving slider 335 is hollow. A part is used for embedding the protrusion on the connecting block 333 , so as to realize the rotational connection between the connecting block 333 and the lateral driving slider 335 .
随着第一传动组件32对第二传动组件33的传动,送料连杆323会在主轴 20的带动下驱动第二传动组件33中的差动送布曲柄332往复地摆动,差动送布曲柄332与送布轴331相互固定,此时差动送布曲柄332与送布轴331会以整体的形式往复地摆动。差动送布曲柄332的长端伸入连接块333与盖板334所围成的空间内,差动送布曲柄332的摆动会带动连接块333、盖板334以及侧向驱动滑块335也做往复的摆动。With the transmission of the first transmission assembly 32 to the second transmission assembly 33, the feeding connecting rod 323 will drive the differential feed crank 332 in the second transmission assembly 33 to swing back and forth under the drive of the main shaft 20, and the differential feed crank 332 and the feed shaft 331 are fixed to each other, and at this time, the differential feed crank 332 and the feed shaft 331 will swing back and forth as a whole. The long end of the differential feed crank 332 extends into the space surrounded by the connection block 333 and the cover plate 334, and the swing of the differential feed crank 332 will drive the connection block 333, the cover plate 334 and the lateral drive slider 335 to also move. Do reciprocating swings.
由于侧向驱动滑块335能够在差动送布牙架312的第二滑槽318内滑动,因此侧向驱动滑块335在空间的摆动被分为侧向驱动滑块335沿第二滑槽318 的往复滑动以及侧向驱动滑块335在垂直第二滑槽318延伸方向上的往复直线运动,由于侧向驱动滑块335设置在差动送布牙架312上,那么侧向驱动滑块 335在垂直第二滑槽318延伸方向上的往复直线运动会带动差动送布牙架312在垂直第一方向的侧向上往复直线运动,从而实现第二传动组件33在第一传动组件32带动下驱动差动送布牙架312沿侧向做往复直线运动的过程。Since the lateral drive slider 335 can slide in the second chute 318 of the differential feeding dog frame 312, the swing of the lateral drive slider 335 in space is divided into the lateral movement of the lateral drive slider 335 along the second chute. 318 and the reciprocating linear motion of the laterally driven slider 335 in the direction perpendicular to the extension of the second chute 318, since the laterally driven slider 335 is arranged on the differential feeding tooth frame 312, the laterally driven slider The reciprocating linear motion of 335 in the direction perpendicular to the extension of the second chute 318 will drive the differential feed dog frame 312 to reciprocate linearly in the lateral direction perpendicular to the first direction, thereby realizing that the second transmission assembly 33 is driven by the first transmission assembly 32 The process of driving the differential feed dog frame 312 to make a reciprocating linear motion along the side.
通过第二滑槽318的开设,侧向驱动滑块335在第一方向的运动被释放,侧向驱动滑块335只会将自身沿侧向方向的运动传动至差动送布牙架312上。需要注意的是,差动送布曲柄332的摆角会通过侧向驱动滑块335与连接块333 之间的转动连接释放,从而避免差动送布曲柄332因无法转动而形成运动干涉。Through the opening of the second chute 318, the movement of the lateral driving slider 335 in the first direction is released, and the lateral driving slider 335 will only transmit its own movement along the lateral direction to the differential feeding dog frame 312 . It should be noted that the swing angle of the differential feed crank 332 will be released through the rotational connection between the lateral drive slider 335 and the connecting block 333 , so as to avoid movement interference caused by the differential feed crank 332 being unable to rotate.
如图5所示,第三传动组件34包括主动送布曲柄341、连杆342以及连杆套343,主动送布曲柄341套设在送布轴331上并与连杆342转动连接,连杆 342设置在连杆套343与主动送布曲柄341之间,连杆342的一端供设置在主动送布曲柄341上的连接件(未标号)嵌入,另一端供连杆套343嵌入,连杆套 343穿设连杆342的一端并且固定于主动送布牙架311上,从而实现第三传动组件34与主动送布曲柄341的相互连接。As shown in Figure 5, the third transmission assembly 34 includes an active cloth feeding crank 341, a connecting rod 342 and a connecting rod sleeve 343. The active cloth feeding crank 341 is sleeved on the cloth feeding shaft 331 and is rotatably connected with the connecting rod 342, and the connecting rod 342 is arranged between the connecting rod cover 343 and the active cloth feeding crank 341, and one end of the connecting rod 342 is used to embed the connector (not labeled) arranged on the active cloth feeding crank 341, and the other end is used for the connecting rod cover 343 to embed, and the connecting rod The sleeve 343 passes through one end of the connecting rod 342 and is fixed on the active cloth feeding dog frame 311 , so as to realize the interconnection between the third transmission assembly 34 and the active cloth feeding crank 341 .
主动送布曲柄341上开设有滑槽(未标号),该滑槽呈弧形并且大致在第一方向上延伸,滑槽内嵌设有用于连接连杆342一端的连接销(未标号),主动送布曲柄341通过连接销连接于连杆342,主动送布曲柄341通过连杆342释放在第一方向上的运动分量,使得主动送布曲柄341在竖直和侧向上的合成运动只会将侧向的运动传递至主动送布牙架311处。A chute (not labeled) is opened on the active cloth feeding crank 341, the chute is arc-shaped and extends approximately in the first direction, and a connecting pin (not labeled) for connecting one end of the connecting rod 342 is embedded in the chute, The active cloth feeding crank 341 is connected to the connecting rod 342 through the connecting pin, and the active cloth feeding crank 341 releases the motion component in the first direction through the connecting rod 342, so that the combined motion of the active cloth feeding crank 341 in the vertical and lateral directions will only The lateral movement is transmitted to the active feeding dog frame 311.
连杆342相对的两端上均开设有通孔,两个通孔中的一个供连杆套343嵌入,另一个供主动送布曲柄341上的连接销嵌入。连杆342能够在主动送布曲柄341的驱动作用与连杆套343的连接作用下带动主动送布牙架311在垂直第一方向的侧向上往复直线运动。Both ends of the connecting rod 342 are provided with through holes. One of the two through holes is used for inserting the connecting rod sleeve 343 , and the other is used for inserting the connecting pin on the active cloth feeding crank 341 . The connecting rod 342 can drive the active cloth feeding dog frame 311 to reciprocate linearly in the lateral direction perpendicular to the first direction under the driving action of the active cloth feeding crank 341 and the connecting action of the connecting rod sleeve 343 .
送布轴331连接主动送布牙架311与差动送布牙架312,使得主动送布牙架 311与差动送布牙架312的运动来源保持一致,只需要调节第二传动组件33与第三传动组件34中各个结构的初始位置或长度,使得主动送布牙架311与差动送布牙架312具有不同的运动轨迹,并且在竖直位置保持平齐。The feed shaft 331 connects the active feed rack 311 and the differential feed rack 312, so that the motion sources of the active feed rack 311 and the differential feed rack 312 are consistent, and only the second transmission assembly 33 and the differential feed rack 312 need to be adjusted. The initial position or length of each structure in the third transmission assembly 34 makes the active feed dog frame 311 and the differential feed dog frame 312 have different motion trajectories, and are kept flush in the vertical position.
通过主轴20驱动主动送布牙架311与差动送布牙架312在第一方向和侧向上往复运动,使得主动送布牙架311与差动送布牙架312的驱动源相同,有利于保持主动送布牙架311与差动送布牙架312运动形式的同步,避免出现多个驱动源分别带动主动送布牙架311与差动送布牙架312运动,导致竖直和侧向运动不同步的问题。Drive the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 to reciprocate in the first direction and lateral direction through the main shaft 20, so that the driving source of the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 is the same, which is beneficial Keep the synchronous movement form of the active cloth feeding dog 311 and the differential feeding dog 312, and avoid multiple driving sources respectively driving the active cloth feeding dog 311 and the differential feeding dog 312 to move, resulting in vertical and lateral Problems with out-of-sync movements.
当然,若不考虑同步问题,主动送布牙架311与差动送布牙架312的椭圆运动也可以由多个驱动源分别驱动实现。Of course, if the synchronization problem is not considered, the elliptical motions of the active cloth feeding rack 311 and the differential feeding rack 312 can also be driven by multiple driving sources respectively.
如图6所示,包缝机100为了实现对主动送布牙架311与差动送布牙架312 之间差动量的调节,包缝机100内还设置有差动量调节机构40,差动量调节机构40包括调节杆41、差动曲柄42以及差动连片43,差动连片43的一端枢接于差动曲柄42,另一端连接于第二传动组件33中的盖板334,差动曲柄42的一端连接于调节杆41,其能够在调节杆41的摆动调节转动并带动差动连片43 运动。调节杆41的一端固定连接于差动曲柄42,调节杆41通过自身角度的改变,调节差动连片43的位置关系。As shown in Figure 6, in order to realize the adjustment of the differential amount between the active cloth feeding dog frame 311 and the differential cloth feeding dog frame 312 in the overlock sewing machine 100, a differential amount adjusting mechanism 40 is also arranged in the overlock sewing machine 100, The differential amount adjusting mechanism 40 includes an adjusting rod 41 , a differential crank 42 and a differential connecting piece 43 , one end of the differential connecting piece 43 is pivotally connected to the differential crank 42 , and the other end is connected to the cover plate in the second transmission assembly 33 334 , one end of the differential crank 42 is connected to the adjustment rod 41 , which can adjust the rotation when the adjustment rod 41 swings and drives the differential connecting piece 43 to move. One end of the adjusting rod 41 is fixedly connected to the differential crank 42 , and the adjusting rod 41 adjusts the positional relationship of the differential link 43 by changing its own angle.
调节杆41在操作人员的调节下绕调节杆41与差动曲柄42的连接点转动,调节杆41的转动会带动与其固定连接的差动曲柄42转动,差动曲柄42的转动会拖动差动连片43移动。由于差动连片43与第二传动组件33中的盖板334转动连接,差动连片43被差动曲柄42的带动表现为自身绕盖板334的转动以及与盖板334沿滑槽整体的滑动。在差动连片43的带动下,与连接块333及盖板 334固定连接的侧向驱动滑块335在第二滑槽318内的位置发生变化,从而改变侧向驱动滑块335的运动初始位置,作为侧向驱动滑块335实际运动在侧向的分解,差动送布牙架312的运动状态也就发生改变,从而实现对主动送布牙架 311与差动送布牙架312之间差动量的调节。The adjustment rod 41 rotates around the connection point between the adjustment rod 41 and the differential crank 42 under the adjustment of the operator, the rotation of the adjustment rod 41 will drive the rotation of the differential crank 42 fixedly connected with it, and the rotation of the differential crank 42 will drag the differential crank 42 to rotate. Moving connecting piece 43 moves. Since the differential connecting piece 43 is rotatably connected to the cover plate 334 in the second transmission assembly 33, the differential connecting piece 43 is driven by the differential crank 42 to perform its own rotation around the cover plate 334 and to be integrated with the cover plate 334 along the chute. slide. Driven by the differential connecting piece 43, the position of the lateral drive slider 335 fixedly connected to the connection block 333 and the cover plate 334 in the second chute 318 changes, thereby changing the initial motion of the lateral drive slider 335. Position, as the decomposition of the actual movement of the lateral drive slider 335 in the lateral direction, the motion state of the differential feed dog 312 will also change, thereby realizing the difference between the active feed dog 311 and the differential feed dog 312 The adjustment of the differential amount between.
为了进一步提高差动量调节的便捷性,本实用新型提供的差动量调节机构 40还包括设置在壳体10外侧的调节面板44,调节面板44上开设有滑槽(未标号),调节杆41与设置在滑槽内的滑块(未标号)固定连接,滑块上固设有调节件441,操作人员通过操作调节件441能够调节调节杆41的摆动位置,从而便于操作人员的操作。In order to further improve the convenience of differential adjustment, the differential adjustment mechanism 40 provided by the utility model also includes an adjustment panel 44 arranged on the outside of the housing 10, and a chute (not labeled) is opened on the adjustment panel 44, and the adjustment rod 41 is fixedly connected with the slide block (unlabeled) that is arranged in the chute, and the slide block is fixedly provided with the adjuster 441, and the operator can adjust the swing position of the adjuster rod 41 by operating the adjuster 441, thereby facilitating the operation of the operator.
进一步地,调节面板44上还可以设置刻度盘等状态标识,从而便于可视化和度量化的调节差动量。Further, the adjustment panel 44 may also be provided with status marks such as a dial, so as to facilitate the visualization and quantitative adjustment of the differential amount.
本实用新型提供的差动量调节机构40在差动曲柄42上还设置有固定轴421,固定轴421固设在壳体10的内部并通过一个轴位螺钉422实现与调节杆41的固定连接。通过设置固定轴421,能够将差动曲柄42稳定地设置在壳体10上,轴位螺钉422还能够实现差动曲柄42与调节杆41之间的可靠连接,进一步提高了包缝机100工作的可靠性和稳定性。The differential amount adjustment mechanism 40 provided by the utility model is also provided with a fixed shaft 421 on the differential crank 42. The fixed shaft 421 is fixed inside the housing 10 and is fixedly connected to the adjustment rod 41 through an axial screw 422. . By setting the fixed shaft 421, the differential crank 42 can be stably arranged on the housing 10, and the axial screw 422 can also realize a reliable connection between the differential crank 42 and the adjustment rod 41, which further improves the operation of the overlock sewing machine 100. reliability and stability.
现有的包缝机100在实现缝纫作业的过程中,仅能够加工特定厚度的布料,对其他厚度范围布料的缝纫效果很差。为了提高对不同厚度布料的适应性,提升整机系统柔性制造的能力,包缝机100上还设置有送布牙架调节机构50,请参阅图7至图9,送布牙架调节机构50连接于送布牙架31,其通过调节送布牙架31的角度和高度,利用送布牙313改变不同厚度布料的送料状态,使得布料处于适当的张紧状态,从而提高不同厚度布料的缝纫效果。The existing overlock sewing machine 100 can only process fabrics of a specific thickness during the sewing process, and the sewing effect on fabrics in other thickness ranges is very poor. In order to improve the adaptability to fabrics of different thicknesses and improve the flexible manufacturing capability of the whole machine system, the overlock sewing machine 100 is also provided with a feed dog adjustment mechanism 50, please refer to Figures 7 to 9, the cloth feed dog adjustment mechanism 50 Connected to the feed dog frame 31, by adjusting the angle and height of the feed dog frame 31, the feed dog 313 is used to change the feeding state of the cloth of different thickness, so that the cloth is in a proper tension state, thereby improving the sewing of cloth of different thickness Effect.
送布牙架调节机构50设置在壳体10的侧面并且连接于送布牙架31,送布牙架调节机构50包括调节组件51以及操作组件52,调节组件51的一端连接于操作组件52,另一端连接于送布牙架31,调节组件51用于调节送布牙架31的角度;操作组件52设置在壳体10上,其用于控制调节组件51。The feed dog adjustment mechanism 50 is arranged on the side of the housing 10 and is connected to the cloth feed dog 31. The cloth feed dog adjustment mechanism 50 includes an adjustment assembly 51 and an operation assembly 52. One end of the adjustment assembly 51 is connected to the operation assembly 52. The other end is connected to the feed dog frame 31 , and the adjustment assembly 51 is used to adjust the angle of the cloth feed dog frame 31 ; the operation assembly 52 is arranged on the housing 10 and is used to control the adjustment assembly 51 .
在操作组件52的控制作用下,调节组件51根据布料的厚薄程度相应地调节送布牙架31的倾角,从而改变送布牙架31上送布牙313的倾角,送布牙313 整体倾斜会改变自身的高度,送布牙313通过自身高度和倾角变化适应不同厚薄程度的布料。Under the control of the operation assembly 52, the adjustment assembly 51 adjusts the inclination angle of the feed dog frame 31 accordingly according to the thickness of the cloth, thereby changing the inclination angle of the feed dog 313 on the cloth feed dog frame 31, and the overall inclination of the cloth feed dog 313 will be Changing its own height, the cloth feeding dog 313 adapts to cloths of different thicknesses through the change of its own height and inclination angle.
调节组件51包括偏心轴511及调节滑块512,偏心轴511连接于操作组件 52,调节滑块512套设在偏心轴511上并且嵌设在送布牙架31上的两个平行的延伸臂316处,偏心轴511在操作组件52的驱动下能够带动调节滑块512作动,从而调节送布牙架31的角度。The adjustment assembly 51 includes an eccentric shaft 511 and an adjustment slider 512. The eccentric shaft 511 is connected to the operation assembly 52. The adjustment slider 512 is sleeved on the eccentric shaft 511 and embedded in two parallel extension arms on the feed dog 31. At 316 , the eccentric shaft 511 can drive the adjusting slider 512 to move under the driving of the operating assembly 52 , thereby adjusting the angle of the feeding dog 31 .
偏心轴511包括同心段5111以及连接于同心段5111的偏心段5112,偏心轴511的同心段5111固定在壳体10上,偏心轴511能够绕同心段5111的中心轴线转动;偏心段5112的中心与同心段5111的中心不同心,两者偏移一预设的距离,偏心段5112能够在同心段5111的带动下绕动。The eccentric shaft 511 includes a concentric section 5111 and an eccentric section 5112 connected to the concentric section 5111. The concentric section 5111 of the eccentric shaft 511 is fixed on the housing 10, and the eccentric shaft 511 can rotate around the central axis of the concentric section 5111; the center of the eccentric section 5112 The center of the concentric section 5111 is not concentric, and the two are offset by a preset distance, and the eccentric section 5112 can be driven by the concentric section 5111 to revolve.
调节滑块512呈块状,其内部中空并且套设偏心轴511的偏心段5112,调节滑块512嵌设在两个平行的延伸臂316之间,调节滑块512与偏心轴511的偏心段5112转动连接,偏心轴511的偏心段5112的绕动会带动调节滑块512 平行绕动。The adjustment slider 512 is block-shaped, and its interior is hollow and the eccentric section 5112 of the eccentric shaft 511 is sheathed. 5112 is rotationally connected, and the orbiting of the eccentric section 5112 of the eccentric shaft 511 will drive the adjustment slider 512 to orbit in parallel.
由于调节滑块512嵌设在两个平行的延伸臂316之间,调节滑块512能够在延伸臂316所形成的轨道上滑动,调节滑块512在延伸臂316之间形成的滑动槽319内滑动,能够释放偏心轴511所带来的在第二方向上的运动,使得调节滑块512的平行绕动仅会带动延伸臂316在第一方向上上升或者下降。延伸臂316设置在送布牙架31的一端上,送布牙架31的另一端由主轴20固定,因此延伸臂316在第一方向上上升或者下降会带动送布牙架31发生倾斜,送布牙架31倾斜的角度由延伸臂316在第一方向上移动的距离决定。Because the adjustment slider 512 is embedded between the two parallel extension arms 316, the adjustment slider 512 can slide on the track formed by the extension arms 316, and the adjustment slider 512 is in the sliding groove 319 formed between the extension arms 316 Sliding can release the movement in the second direction brought by the eccentric shaft 511 , so that the parallel rotation of the adjusting slider 512 will only drive the extension arm 316 to rise or fall in the first direction. The extension arm 316 is arranged on one end of the cloth feeding dog frame 31, and the other end of the cloth feeding dog frame 31 is fixed by the main shaft 20, so the extension arm 316 rises or falls in the first direction, which will drive the cloth feeding dog frame 31 to tilt, and the feeding dog The tilting angle of the tooth frame 31 is determined by the moving distance of the extension arm 316 in the first direction.
本实用新型的一个实施方式中,操作组件52通过电动控制的方式调节偏心轴511转动的角度,从而调节送布牙架31至预设的角度上。In one embodiment of the present utility model, the operating assembly 52 adjusts the rotation angle of the eccentric shaft 511 through electric control, thereby adjusting the cloth feeding dog frame 31 to a preset angle.
进一步地,操作组件52包括电控元件521及传动组件522,传动组件522 设置于电控元件521与偏心轴511之间,电控元件521通过电动控制的方式通过传动组件522调节偏心轴511的偏转角度,从而调节送布牙313的角度和高度。Further, the operation assembly 52 includes an electric control element 521 and a transmission assembly 522, the transmission assembly 522 is arranged between the electric control element 521 and the eccentric shaft 511, and the electric control element 521 adjusts the position of the eccentric shaft 511 through the transmission assembly 522 by means of electric control. Deflection angle, thereby adjusting the angle and height of the feeding dog 313.
如图7所示,传动组件522包括套设在电控元件521输出轴5211上的主动轮5221、套设在偏心轴511同心段5111上的从动轮5222以及设置在主动轮5221 及从动轮5222之间的同步带5223,主动轮5221与电控元件521的输出轴5211 固定连接,从动轮5222与偏心轴511的同心段5111固定连接,主动轮5221通过同步带5223传递电控元件521输出轴5211的动力并带动从动轮5222转动。As shown in Figure 7, the transmission assembly 522 includes a driving wheel 5221 sleeved on the output shaft 5211 of the electric control element 521, a driven wheel 5222 sleeved on the concentric section 5111 of the eccentric shaft 511, and a driving wheel 5221 and a driven wheel 5222 Between the synchronous belt 5223, the driving wheel 5221 is fixedly connected with the output shaft 5211 of the electric control element 521, the driven wheel 5222 is fixedly connected with the concentric section 5111 of the eccentric shaft 511, and the driving wheel 5221 transmits the output shaft of the electric control element 521 through the synchronous belt 5223 The power of 5211 also drives driven wheel 5222 to rotate.
主动轮5221及从动轮5222的外周均带有轮齿,而同步带5223内侧带有齿形结构,使得同步带5223与主动轮5221及从动轮5222相互啮合。电控元件521 通电产生动力后,电控元件521的输出轴5211转动会带动主动轮5221转动,从动轮5222通过同步带5223传递来自主动轮5221的转动动力,与从动轮5222 固定连接的偏心轴511一并转动,偏心轴511的转动又会带动与偏心轴511转动连接的调节滑块512发生在第一方向上的位置改变,从而实现对送布牙架31的角度和高度调节。Both the outer circumference of the driving wheel 5221 and the driven wheel 5222 have gear teeth, and the inner side of the synchronous belt 5223 has a tooth structure, so that the synchronous belt 5223 meshes with the driving wheel 5221 and the driven wheel 5222. After the electric control element 521 is energized to generate power, the rotation of the output shaft 5211 of the electric control element 521 will drive the driving wheel 5221 to rotate, and the driven wheel 5222 transmits the rotational power from the driving wheel 5221 through the synchronous belt 5223, and the eccentric shaft fixedly connected with the driven wheel 5222 511 rotate together, the rotation of the eccentric shaft 511 will drive the adjustment slider 512 which is rotationally connected with the eccentric shaft 511 to change its position in the first direction, thereby realizing the adjustment of the angle and height of the feeding dog frame 31.
电控元件521的动力输出通过同步带5223的传动方式驱动偏心轴511转动一定的预设角度,不仅可以有效精准调整送布牙架31及送布牙313的高度及倾斜角度,进一步适应不同厚度布料的缝制,而且同步带5223传动可以有效避免因意外碰撞而影响传动组件522的传动效率,也减少传动组件522的损伤几率。The power output of the electronic control unit 521 drives the eccentric shaft 511 to rotate a certain preset angle through the transmission mode of the synchronous belt 5223, which can not only effectively and accurately adjust the height and inclination angle of the feeding dog frame 31 and the feeding dog 313, but also further adapt to different thicknesses. The sewing of the cloth and the transmission of the synchronous belt 5223 can effectively prevent the transmission efficiency of the transmission assembly 522 from being affected by accidental collisions, and also reduce the probability of damage to the transmission assembly 522.
优选地,同步带5223可以是以钢丝绳或玻璃纤维为强力层,外覆以聚氨酯或氯丁橡胶的环形带,可以理解,该同步带5223可以是其他复合材料制成,只要能保持一定强度,实现带传动的目的即可。Preferably, the synchronous belt 5223 can be a steel wire rope or glass fiber as a strong layer, covered with an endless belt of polyurethane or neoprene. It can be understood that the synchronous belt 5223 can be made of other composite materials, as long as it can maintain a certain strength, The purpose of belt transmission can be realized.
进一步地,主动轮5221设置中心通孔与电控元件521的输出轴5211过盈配合固定在电控元件521上;从动轮通过螺钉压紧固定在偏心轴511的同心段 5111上,从动轮5222的两侧端面分别设置有沿从动轮5222径向延伸出的定位板(未标号),该定位板用以限制同步带5223轴向意外脱出从动轮5222。Further, the driving wheel 5221 is provided with a central through hole and the output shaft 5211 of the electric control element 521 is fixed on the electric control element 521 through an interference fit; the driven wheel is fixed on the concentric section 5111 of the eccentric shaft 511 through screw compression, and the driven wheel 5222 Positioning plates (not numbered) extending radially from the driven wheel 5222 are respectively provided on the two side end surfaces of the two sides, and the positioning plates are used to limit the synchronous belt 5223 from accidentally slipping out of the driven wheel 5222 in the axial direction.
当然,主动轮5221还可以也可以采用例如螺钉紧固等方式来固定于电控元件521上,从动轮5222还可以采用除螺钉固定以外的其他方式来固定于同心段5111上;只要该固定方式能够实现主动轮5221、从动轮5222及同步带5223三者之间的可靠连接并联动即可。Of course, the driving wheel 5221 can also be fixed on the electronic control element 521 by means such as screw fastening, and the driven wheel 5222 can also be fixed on the concentric section 5111 by means other than screw fixing; as long as the fixing method It only needs to realize the reliable connection and linkage among the driving wheel 5221 , the driven wheel 5222 and the synchronous belt 5223 .
本实施方式中,电控元件521为步进电机。可以理解,在其他的实施方式中,电控元件521也可以替换为除步进电机之外的其他电力驱动元件。只要该电力驱动元件能够实现电动控制即可。In this embodiment, the electric control element 521 is a stepping motor. It can be understood that in other embodiments, the electric control element 521 can also be replaced by other electric drive elements except the stepping motor. As long as the electric drive element can realize electric control.
在本实用新型的一个实施方式中,电控元件521通过一固定座(未标号) 螺固在壳体10的侧面,固定座与电控元件521之间也通过螺纹固定,将电控元件521固定在壳体10的侧面,能够便于电控元件521的拆装和调节。In one embodiment of the present utility model, the electric control element 521 is screwed on the side of the housing 10 through a fixing seat (not labeled), and the fixing seat and the electric control element 521 are also fixed by threads, so that the electric control element 521 Being fixed on the side of the housing 10 can facilitate the disassembly and adjustment of the electronic control element 521 .
当然,在其他的实施方式中,电控元件521与固定座、固定座与壳体10之间还可以采用胶固、铆接等方式相互固定;电控元件521也可以采用其他结构固定于壳体10上,此时固定座可以省略。Of course, in other embodiments, the electric control element 521 and the fixing seat, and between the fixing seat and the housing 10 can also be fixed to each other by means of gluing, riveting, etc.; the electric control element 521 can also be fixed to the housing by other structures. 10, the fixing seat can be omitted at this time.
在正常开机状态下,电控元件521预设的偏心轴511的转动角度在一定范围内;在断电状态下,偏心轴511受到外力作用可能发生任意角度的偏转,这样,在校准时,会出现难以判断电控元件521朝向哪个方向驱动偏心轴511可以使送布牙架31校准恢复至初始位置,初始位置为图10a中送布牙313对应送布牙架31所处的位置。In the normal power-on state, the rotation angle of the eccentric shaft 511 preset by the electronic control element 521 is within a certain range; in the power-off state, the eccentric shaft 511 may deflect at any angle under the action of an external force, so that during calibration, it will It is difficult to judge which direction the electronic control element 521 is facing. Driving the eccentric shaft 511 can restore the calibration of the feed dog 31 to the initial position. The initial position is the position where the feed dog 313 corresponds to the feed dog 31 in FIG. 10a.
为此,进一步地,偏心轴511上设置限位件5224,偏心轴511穿过通孔(未标号)安装在包缝机100的壳体10上,壳体10上设有与限位件5224相配合的限位槽5225用以限制偏心轴511的转动角度,即偏心轴511在一定范围内转动,优选地,限位槽5225设置在临近该通孔的位置。For this reason, further, a stopper 5224 is set on the eccentric shaft 511, and the eccentric shaft 511 is installed on the casing 10 of the overlock sewing machine 100 through a through hole (unlabeled), and the casing 10 is provided with the stopper 5224 The matching limiting groove 5225 is used to limit the rotation angle of the eccentric shaft 511 , that is, the eccentric shaft 511 can rotate within a certain range. Preferably, the limiting groove 5225 is arranged near the through hole.
如图7至图9所示,在本实施例中,限位件5224设置为条状结构,限位件5224一端固定卡接在偏心轴511同心段5111上,使得偏心轴511可以联动限位件5224,另一端插入限位槽5225内,限位槽5225开设为扇形凹槽,限位件5224 沿扇形的径向延伸且在限位槽5225内可转动的角度范围为固定值(图8所示限位件可转动的范围在0-120°),当限位件5224触碰限位槽5225的侧壁时,偏心轴511的进一步转动被限制,即电控元件521控制偏心轴511的可转动角度限制在一定范围内。As shown in Figures 7 to 9, in this embodiment, the limiting member 5224 is set as a strip structure, and one end of the limiting member 5224 is fixedly clamped on the concentric section 5111 of the eccentric shaft 511, so that the eccentric shaft 511 can be linked and limited Part 5224, the other end is inserted into the limiting groove 5225, the limiting groove 5225 is opened as a fan-shaped groove, the limiting member 5224 extends along the radial direction of the sector and the angle range that can rotate in the limiting groove 5225 is a fixed value (Figure 8 The rotatable range of the limiting member shown is 0-120°), when the limiting member 5224 touches the side wall of the limiting groove 5225, the further rotation of the eccentric shaft 511 is restricted, that is, the electric control element 521 controls the eccentric shaft 511 The rotatable angle is limited within a certain range.
设置限位件5224及限位槽5225以限制偏心轴511可转动的角度范围,在包缝机100重新通电后,偏心轴511可以更快速的实现开机初始位置的定位,节省识别调整时间。The limit piece 5224 and the limit groove 5225 are set to limit the rotatable angle range of the eccentric shaft 511. After the overlock sewing machine 100 is powered on again, the eccentric shaft 511 can realize the positioning of the initial position of starting up more quickly, saving the identification and adjustment time.
可以理解,限位件5224及限位槽5225的形状可以是其他相互配合的结构,例如限位块,只要能够实现对偏心轴511转动角度的限定即可。It can be understood that the shapes of the limiting member 5224 and the limiting slot 5225 may be other mutually cooperating structures, such as a limiting block, as long as the rotation angle of the eccentric shaft 511 can be limited.
进一步地,送布牙架调节机构50还包括检测偏心轴511转动角度的感应组件。感应组件包括磁性件及霍尔元件5227,限位件5224插入限位槽5225的一端固定有磁性件,该磁性件与偏心轴511联动,对应在包缝机100壳体10上设置用以感应磁性件位置变化的霍尔元件5227,优选地,该霍尔元件5227设置在临近磁性件的位置。可以理解,磁性件及霍尔元件5227相对布设即可,位置可以互换。Further, the feeding dog frame adjustment mechanism 50 also includes an induction component for detecting the rotation angle of the eccentric shaft 511 . The induction component includes a magnetic piece and a Hall element 5227. The end of the limit piece 5224 inserted into the limit groove 5225 is fixed with a magnetic piece. The Hall element 5227 for changing the position of the magnetic element, preferably, the Hall element 5227 is arranged at a position adjacent to the magnetic element. It can be understood that the magnetic parts and the Hall element 5227 can be arranged relatively, and the positions can be interchanged.
电控元件521的输出轴5211带动主动轮5221转动,主动轮5221通过同步带5223将动力传送给从动轮5222并带动偏心轴511转动,偏心轴511与限位件5224联动,霍尔元件5227通过感应限位件5224内磁性件所在位置的磁场强度并产生对应的感应电压,以判断及校正磁性件的位置,即检测和校正偏心轴 511的预设转动角度。The output shaft 5211 of the electronic control element 521 drives the driving wheel 5221 to rotate. The driving wheel 5221 transmits power to the driven wheel 5222 through the synchronous belt 5223 and drives the eccentric shaft 511 to rotate. Sensing the magnetic field strength at the position of the magnetic part in the limiter 5224 and generating a corresponding induced voltage to judge and correct the position of the magnetic part, that is, to detect and correct the preset rotation angle of the eccentric shaft 511 .
进一步地,为保持同步带5223的传送效率,在同步带5223上还安装有驱使同步带5223处于张紧状态的张紧件5226,优选地,如图8所示,张紧件5226 设置成条状结构,该张紧件5226一端固定在壳体10上,另一端压在同步带5223 外侧,张紧件5226用以控制同步带5223的张紧力。Further, in order to maintain the transmission efficiency of the synchronous belt 5223, a tension member 5226 that drives the synchronous belt 5223 in a tensioned state is also installed on the synchronous belt 5223. Preferably, as shown in FIG. 8, the tension member 5226 is arranged in strips One end of the tension member 5226 is fixed on the housing 10, and the other end is pressed on the outside of the timing belt 5223. The tension member 5226 is used to control the tension of the timing belt 5223.
本实施方式中,如图9所示,由于电控元件521输出轴5211的中轴线与偏心轴511的中轴线相互平行,因此同步带5223的传动方向与偏心轴511的转动方向一致。可以理解,在其他的实施方式中,当电控元件521输出轴5211的中轴线与偏心轴511的中轴线偏转为其他角度时,主动轮5221的中轴线与从动轮 5222的中轴线还可以形成其他角度,例如垂直设置,同步带5223形成交叉带传动,只要能实现电控元件521通过同步带5223传送实现控制偏心轴511转动预设角度即可。In this embodiment, as shown in FIG. 9 , since the central axis of the output shaft 5211 of the electric control element 521 and the central axis of the eccentric shaft 511 are parallel to each other, the transmission direction of the synchronous belt 5223 is consistent with the rotational direction of the eccentric shaft 511 . It can be understood that, in other embodiments, when the central axis of the output shaft 5211 of the electric control element 521 and the central axis of the eccentric shaft 511 deflect at other angles, the central axis of the driving wheel 5221 and the central axis of the driven wheel 5222 can also form a For other angles, such as vertical arrangement, the synchronous belt 5223 forms a cross-belt transmission, as long as the electronic control element 521 can be transmitted through the synchronous belt 5223 to control the rotation of the eccentric shaft 511 to a preset angle.
在本实用新型的一个实施方式中,调节组件51还包括轴套513,轴套513 套设偏心轴511的同心段5111并且固定在壳体10上,轴套513用于承载偏心轴511,提供了偏心轴511稳定的转动环境。轴套513具有抗腐蚀、成本低等优点,更适宜低速转动的工况环境。In one embodiment of the present utility model, the adjustment assembly 51 further includes a shaft sleeve 513, the shaft sleeve 513 sleeves the concentric section 5111 of the eccentric shaft 511 and is fixed on the housing 10, the shaft sleeve 513 is used to carry the eccentric shaft 511, providing A stable rotating environment for the eccentric shaft 511 is ensured. The shaft sleeve 513 has the advantages of corrosion resistance and low cost, and is more suitable for low-speed rotating working conditions.
进一步地,轴套513为铜套。可以理解,在其他的实施方式中,套管还可以采用除铜之外的其他材料制成;在不考虑成本以及低速转动的工况要求下,轴套513也可以采用滚动轴承。Further, the shaft sleeve 513 is a copper sleeve. It can be understood that, in other embodiments, the bushing can also be made of other materials than copper; the bushing 513 can also be made of a rolling bearing if cost and low-speed rotation requirements are not considered.
在本实用新型的一个实施方式中,调节滑块512的两侧各设置了一个挡圈 514,两个挡圈514相对设置在调节滑块512的两侧,并且与调节滑块512顺次套设在偏心轴511的偏心段5112上,挡圈514用于固定调节滑块512在偏心轴 511上的位置,避免调节滑块512因震动而偏移出滑动槽319。In one embodiment of the present utility model, two retaining rings 514 are respectively arranged on both sides of the adjusting slider 512, and the two retaining rings 514 are oppositely arranged on both sides of the adjusting slider 512, and are sequentially sleeved with the adjusting slider 512. Installed on the eccentric section 5112 of the eccentric shaft 511 , the retaining ring 514 is used to fix the position of the adjusting slider 512 on the eccentric shaft 511 to prevent the adjusting slider 512 from shifting out of the sliding groove 319 due to vibration.
进一步地,挡圈514采用螺钉压紧的方式固定于偏心轴511的偏心段5112 上。当然,挡圈514还可以采用胶固、铆接等其他方式固定于偏心轴511上,只要挡圈514能够稳固地固定在偏心轴511的偏心段5112上即可;调节滑块512 也可以采用其他的元件来实现自身的限位,此时挡圈514可以省略。Further, the retaining ring 514 is fixed on the eccentric section 5112 of the eccentric shaft 511 by means of screw compression. Of course, the retaining ring 514 can also be fixed on the eccentric shaft 511 by other methods such as glue fixing and riveting, as long as the retaining ring 514 can be firmly fixed on the eccentric section 5112 of the eccentric shaft 511; Components to realize its own position limiting, at this time the retaining ring 514 can be omitted.
下面阐释包缝机100通过送布牙架调节机构50调节送布牙架31的角度和高度,实现适应不同厚薄程度布料的原理。The principle that the overlock sewing machine 100 adjusts the angle and height of the dog frame 31 through the dog frame adjusting mechanism 50 to adapt to different thicknesses of cloth will be explained below.
当送布牙架31的一端在送布牙架调节机构50的调节下发生高度改变时,送布牙架31整体的倾角发生改变,送布牙架31整体倾角的改变会改变送布牙 313的倾角,也即主动牙3131与差动牙3132从水平平齐改变为斜角平齐,由于主动牙3131与差动牙3132分别以不同的椭圆轨迹送布,两者之间角度倾斜带来的高度改变会改变机头的缝纫效果。When one end of the feed dog 31 changes in height under the adjustment of the feed dog adjustment mechanism 50, the overall inclination of the feed dog 31 changes, and the change in the overall inclination of the feed dog 31 will change the height of the feed dog 313. The inclination angle of the active tooth 3131 and the differential tooth 3132 changes from being horizontally aligned to being evenly aligned at an oblique angle. Since the active tooth 3131 and the differential tooth 3132 are fed in different elliptical trajectories, the angle between the two is inclined. Changing the height of the machine head will change the sewing effect.
请一并参阅图10a至图10c,图10a为送布牙架31处于普通工作状态时的原理示意图,图10b为送布牙架31处于厚料工作状态时的原理示意图,图10c 为送布牙架31处于薄料工作状态时的原理示意图。图中,迹象S表示主动牙3131 与差动牙3132的椭圆运动轨迹,V表示主动牙3131与差动牙3132切出工作平面时的切角方向,F表示主动牙3131与差动牙3132对布料的弹力方向。Please refer to Figure 10a to Figure 10c together, Figure 10a is a schematic diagram of the principle when the cloth feed dog 31 is in a normal working state, Figure 10b is a schematic diagram of the principle when the cloth feed dog 31 is in a thick material working state, and Figure 10c is a schematic diagram of the cloth feeding Schematic diagram of the principle when the tooth frame 31 is in the thin material working state. In the figure, the sign S represents the elliptical motion track of the active tooth 3131 and the differential tooth 3132, V represents the cutting angle direction when the active tooth 3131 and the differential tooth 3132 cut out the working plane, and F represents the pairing of the active tooth 3131 and the differential tooth 3132. The stretch direction of the cloth.
(1)送布牙架31处于普通工作状态时:送布牙架31不倾斜,主动牙3131 与差动牙3132水平平齐,主动牙3131与差动牙3132同步接触布料,此时主动牙3131与差动牙3132作用于布料的弹力F的方向与主动牙3131与差动牙3132 切出工作平面时的切角方向相同,均为竖直方向,此状态适宜缝纫加工普通厚度、硬度适中的布料。(1) When the cloth feeding dog frame 31 is in the normal working state: the cloth feeding dog frame 31 is not tilted, the driving tooth 3131 is level with the differential tooth 3132, and the driving tooth 3131 and the differential tooth 3132 are in contact with the cloth synchronously. The direction of the elastic force F of 3131 and differential teeth 3132 acting on the fabric is the same as the cutting angle direction when the active teeth 3131 and differential teeth 3132 cut out the working plane, both of which are vertical directions. This state is suitable for sewing with normal thickness and moderate hardness fabric.
(2)送布牙架31处于厚料工作状态时:送布牙架31倾斜,使得主动牙3131 的高度低于差动牙3132的高度,此时主动牙3131与差动牙3132作用于布料的弹力F的方向仍保持竖直方向,但是主动牙3131与差动牙3132切出工作平面时的切角方向不再保持竖直方向,而是以斜切的方式进行送布;(2) When the cloth feeding dog frame 31 is in the working state of thick material: the cloth feeding dog frame 31 is tilted so that the height of the active tooth 3131 is lower than the height of the differential tooth 3132. At this time, the active tooth 3131 and the differential tooth 3132 act on the cloth The direction of the elastic force F remains vertical, but the cutting angle direction when the active tooth 3131 and the differential tooth 3132 cut out the working plane no longer maintains the vertical direction, but feeds cloth in an oblique cutting manner;
由于主动牙3131的高度低于差动牙3132的高度,差动牙3132先于主动牙 3131上升到针板11上方并提前接触布料,差动牙3132的送布效率高于主动牙 3131的送布效率,因此主动牙3131与差动牙3132在输送布料时,差动牙3132 相对于主动牙3131具有一定的追赶效果,形成对布料的推动效果,使得多层、梗缝等厚料送布流畅,针距均匀,缝纫品质更佳。Since the height of the active tooth 3131 is lower than that of the differential tooth 3132, the differential tooth 3132 rises above the needle plate 11 before the active tooth 3131 and contacts the cloth in advance, the feeding efficiency of the differential tooth 3132 is higher than that of the active tooth 3131 Therefore, when the active tooth 3131 and the differential tooth 3132 are conveying the cloth, the differential tooth 3132 has a certain catch-up effect relative to the active tooth 3131, forming a pushing effect on the cloth, so that thick materials such as multi-layers and stem seams are fed. Smooth, uniform stitch distance, better sewing quality.
(3)送布牙架31处于薄料工作状态时:送布牙架31倾斜,使得主动牙3131 的高度高于差动牙3132的高度,此时主动牙3131与差动牙3132作用于布料的弹力F的方向仍保持竖直方向,但是主动牙3131与差动牙3132切出工作平面时的切角方向不再保持竖直方向,主动牙3131与差动牙3132以斜切的方式进行送布;(3) When the cloth feeding dog frame 31 is in the working state of thin material: the cloth feeding dog frame 31 is inclined so that the height of the active tooth 3131 is higher than the height of the differential tooth 3132, and at this time the active tooth 3131 and the differential tooth 3132 act on the cloth The direction of the elastic force F still remains vertical, but the cutting angle direction when the active tooth 3131 and the differential tooth 3132 cut out the working plane no longer maintains the vertical direction, and the active tooth 3131 and the differential tooth 3132 are cut obliquely. send cloth;
由于主动牙3131的高度高于差动牙3132的高度,主动牙3131先于差动牙 3132上升到针板11上方并提前接触布料,主动牙3131的送布效率高于差动牙 3132的送布效率,因此主动牙3131与差动牙3132在输送布料时,主动牙3131 相对于差动牙3132具有一定的远离效果,形成对布料的拖拉效果,使得网纱等薄料平整不褶皱,缝纫品质更佳。Since the height of the active tooth 3131 is higher than that of the differential tooth 3132, the active tooth 3131 rises above the needle plate 11 before the differential tooth 3132 and contacts the cloth in advance, so the feeding efficiency of the active tooth 3131 is higher than that of the differential tooth 3132. Therefore, when the active tooth 3131 and the differential tooth 3132 are conveying the cloth, the active tooth 3131 has a certain distance away from the differential tooth 3132, forming a drag effect on the cloth, so that thin materials such as mesh are flat and not wrinkled. Better quality.
本实用新型提供的送布牙架调节机构50,能够调节送布牙架31的倾角和高度,使得送布牙架31能够根据不同布料的厚薄程度改变送布牙313对布料的送料状态。使用上述送布牙架调节机构50的包缝机100,缝纫质量提高,整机系统柔性制造的能力提升,具有广泛的应用前景。The cloth feed dog frame adjustment mechanism 50 provided by the utility model can adjust the inclination and height of the cloth feed dog frame 31, so that the cloth feed dog frame 31 can change the feeding state of the cloth feed dog 313 according to the thickness of different cloth. The overlock sewing machine 100 using the above-mentioned feed dog adjustment mechanism 50 can improve the sewing quality and the flexible manufacturing capability of the whole machine system, and has wide application prospects.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (9)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112160078A (en) * | 2020-08-13 | 2021-01-01 | 杰克缝纫机股份有限公司 | Feed dog frame adjustment mechanism and overlock sewing machine |
CN114635233A (en) * | 2020-12-15 | 2022-06-17 | 杰克科技股份有限公司 | Joint debugging mechanism, sewing machine and joint debugging method of sewing machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112160078A (en) * | 2020-08-13 | 2021-01-01 | 杰克缝纫机股份有限公司 | Feed dog frame adjustment mechanism and overlock sewing machine |
CN113737400A (en) * | 2020-08-13 | 2021-12-03 | 杰克缝纫机股份有限公司 | Cloth feeding tooth frame adjusting mechanism and overedger |
CN113737400B (en) * | 2020-08-13 | 2022-07-22 | 杰克科技股份有限公司 | Cloth feeding tooth frame adjusting mechanism and overedger |
CN114635233A (en) * | 2020-12-15 | 2022-06-17 | 杰克科技股份有限公司 | Joint debugging mechanism, sewing machine and joint debugging method of sewing machine |
CN114635233B (en) * | 2020-12-15 | 2023-07-07 | 杰克科技股份有限公司 | Joint debugging mechanism, sewing machine and sewing machine joint debugging method |
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Address after: 318000 no.1008, east section of Donghai Avenue, Sanjia, Jiaojiang District, Taizhou City, Zhejiang Province Patentee after: Jack Technology Co.,Ltd. Address before: 318000 No. 15 Airport South Road, Jiaojiang District, Zhejiang, Taizhou Patentee before: JACK SEWING MACHINE Co.,Ltd. |