CN209873291U - Overedger - Google Patents
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- CN209873291U CN209873291U CN201822166647.8U CN201822166647U CN209873291U CN 209873291 U CN209873291 U CN 209873291U CN 201822166647 U CN201822166647 U CN 201822166647U CN 209873291 U CN209873291 U CN 209873291U
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Abstract
本实用新型提供一种包缝机,包括送布牙架以及连接于送布牙架的送布牙架调节机构,送布牙架调节机构包括调节组件及操作组件,调节组件包括连接于送布牙架的偏心轴,偏心轴在操作组件的带动下转动并调节送布牙架的倾角和高度;包缝机包括感应组件、驱动器及控制件,感应组件用于感应偏心轴的转动角度,驱动器连接于偏心轴并能够带动偏心轴转动,控制件电性连接于驱动器并能够控制驱动器运转,控制件根据感应组件的检测结果控制驱动器运转,驱动器驱动偏心轴转动至预设的角度并复位送布牙架。本实用新型提供的包缝机通过设置感应组件,能够检测偏心轴的转动角度,使得每次开机或者检测前送布牙架可以复位至初始位置,从而确保后续调节的精确度。
The utility model provides an overlock sewing machine, which comprises a cloth feeding tooth frame and a cloth feeding tooth frame adjustment mechanism connected to the cloth feeding tooth frame. The cloth feeding tooth frame adjustment mechanism includes an adjustment component and an operation component. The eccentric shaft of the tooth frame, the eccentric shaft rotates under the drive of the operating component and adjusts the inclination and height of the cloth feeding tooth frame; the overlock sewing machine includes a sensing component, a driver and a control part, the sensing component is used to sense the rotation angle of the eccentric shaft, the driver It is connected to the eccentric shaft and can drive the rotation of the eccentric shaft. The control part is electrically connected to the driver and can control the operation of the driver. The control part controls the operation of the driver according to the detection result of the induction component. The driver drives the eccentric shaft to rotate to a preset angle and resets the cloth feeding tooth frame. The overlock sewing machine provided by the utility model can detect the rotation angle of the eccentric shaft by setting the induction component, so that the cloth feeding dog frame can be reset to the initial position every time it is turned on or before detection, thereby ensuring the accuracy of subsequent adjustments.
Description
技术领域technical field
本实用新型涉及缝纫技术领域,尤其涉及一种包缝机。The utility model relates to the technical field of sewing, in particular to an overlock sewing machine.
背景技术Background technique
包缝机主要用于纺织品的锁边缝制,在缝纫领域中具有广泛的应用。包缝机的送料过程主要依赖送布牙架的往复椭圆运动实现,包缝机通过送布牙架不断地顶起和拉动针板上的布料,从而将待加工的布料持续地拖运至机头处,以完成整个送料过程。为了适应不同厚薄程度的布料,包缝机的内部还设置有送布牙架调节机构来同步调节送布牙架的倾角和高度。但是目前的包缝机还无法复位送布牙架的倾角和高度,送布牙架无法复位造成了后续调节量的偏差,降低了生产质量。Overlock sewing machine is mainly used for overlock sewing of textiles, and has a wide range of applications in the field of sewing. The feeding process of the overlock sewing machine mainly depends on the reciprocating elliptical motion of the feed dog. The overlock sewing machine continuously lifts and pulls the cloth on the needle plate through the feed dog, so that the cloth to be processed is continuously dragged to the machine. head to complete the entire feeding process. In order to adapt to fabrics of different thicknesses, the inside of the overlock sewing machine is also equipped with a feed dog frame adjustment mechanism to synchronously adjust the inclination and height of the cloth feed dog frame. However, the current overlock sewing machine is still unable to reset the inclination and height of the cloth feed dog, and the inability of the cloth feed dog to reset causes the deviation of the follow-up adjustment amount and reduces the production quality.
实用新型内容Utility model content
有鉴于此,有必要提供一种改进的包缝机,该包缝机能够实现对送布牙架倾角和高度的复位。In view of this, it is necessary to provide an improved overlock sewing machine capable of resetting the inclination and height of the feed dog frame.
本实用新型提供一种包缝机,所述包缝机包括送布牙架以及连接于所述送布牙架的送布牙架调节机构,所述送布牙架调节机构包括调节组件及操作组件,所述调节组件包括连接于所述送布牙架的偏心轴,所述偏心轴在所述操作组件的带动下转动并调节所述送布牙架的倾角和高度;The utility model provides an overlock sewing machine. The overlock sewing machine includes a cloth feeding dog frame and a cloth feeding dog frame adjusting mechanism connected to the cloth feeding dog frame. The cloth feeding dog frame adjusting mechanism includes an adjustment component and an operation Assemblies, the adjustment assembly includes an eccentric shaft connected to the feed dog, the eccentric shaft is driven by the operation assembly to rotate and adjust the inclination and height of the feed dog;
所述包缝机包括感应组件、驱动器及控制件,所述感应组件用于感应所述偏心轴的转动角度,所述驱动器连接于所述偏心轴并能够带动所述偏心轴转动,所述控制件电性连接于所述驱动器并能够控制所述驱动器运转,所述控制件根据所述感应组件的检测结果控制所述驱动器运转,所述驱动器驱动所述偏心轴转动至预设的角度并复位所述送布牙架。The overlock sewing machine includes an induction component, a driver and a control member. The induction component is used to sense the rotation angle of the eccentric shaft. The driver is connected to the eccentric shaft and can drive the eccentric shaft to rotate. The control The component is electrically connected to the driver and can control the operation of the driver, the control component controls the operation of the driver according to the detection result of the induction component, and the driver drives the eccentric shaft to rotate to a preset angle and reset The cloth feed dog frame.
进一步地,所述感应组件包括霍尔传感器及磁性件,所述霍尔传感器及所述磁性件相对设置,所述磁性件连接于所述偏心轴,所述霍尔传感器通过所述磁性件随所述偏心轴的运动检测所述偏心轴的转动角度。Further, the inductive component includes a Hall sensor and a magnetic part, the Hall sensor and the magnetic part are arranged opposite to each other, the magnetic part is connected to the eccentric shaft, and the Hall sensor follows the magnetic part through the magnetic part. The movement of the eccentric shaft detects the rotation angle of the eccentric shaft.
进一步地,所述磁性件为磁钢。Further, the magnetic member is a magnetic steel.
进一步地,所述偏心轴与所述磁性件之间设置有连接件,所述连接件的一端连接于所述偏心轴,另一端承载所述磁性件。Further, a connecting piece is provided between the eccentric shaft and the magnetic piece, one end of the connecting piece is connected to the eccentric shaft, and the other end carries the magnetic piece.
进一步地,所述连接件上开设有凹槽,所述磁性件嵌设于所述凹槽内并对应所述霍尔传感器设置。Further, a groove is opened on the connecting piece, and the magnetic piece is embedded in the groove and arranged corresponding to the Hall sensor.
进一步地,所述包缝机具有壳体,所述壳体设有容置所述连接件的限位槽,所述限位槽通过限制所述连接件的摆动角度来限制所述偏心轴的转动角度。Further, the overlock sewing machine has a housing, and the housing is provided with a limit groove for accommodating the connecting piece, and the limit groove limits the swing angle of the eccentric shaft by limiting the swing angle of the connecting piece. angle of rotation.
进一步地,所述限位槽呈扇形,所述连接件为条状且沿所述限位槽的径向延伸。Further, the limiting groove is fan-shaped, and the connecting piece is strip-shaped and extends along the radial direction of the limiting groove.
进一步地,所述调节组件包括调节滑块,所述调节滑块嵌设于所述送布牙架内并能够相对所述送布牙架滑动,所述偏心轴具有同心段及连接于所述同心段的偏心段,所述偏心轴的偏心段穿设所述调节滑块并与所述调节滑块转动配合;Further, the adjustment assembly includes an adjustment slider, the adjustment slider is embedded in the feed dog frame and can slide relative to the cloth feed dog frame, the eccentric shaft has a concentric section and is connected to the The eccentric section of the concentric section, the eccentric section of the eccentric shaft passes through the adjustment slider and is rotatably matched with the adjustment slider;
所述操作组件包括电控元件及传动组件,所述电控元件在所述传动组件的传动作用下控制所述偏心轴转动并带动所述调节滑块调节所述送布牙架的倾角和高度;The operation assembly includes an electric control element and a transmission assembly, and the electric control element controls the rotation of the eccentric shaft under the transmission action of the transmission assembly and drives the adjustment slider to adjust the inclination and height of the feeding dog frame ;
所述包缝机具有控制中心,所述控制中心用于控制包缝机各个部件的运转。The overlock sewing machine has a control center, which is used to control the operation of each component of the overlock sewing machine.
进一步地,所述驱动器为所述电控元件,所述控制件为所述控制中心。Further, the driver is the electric control element, and the control part is the control center.
进一步地,所述传动组件为链传动、带传动、齿轮传动、蜗轮蜗杆传动中的一种或一种以上。Further, the transmission assembly is one or more of chain transmission, belt transmission, gear transmission, and worm gear transmission.
本实用新型提供的所述包缝机通过设置与所述控制件电性连接的所述感应组件,能够检测所述偏心轴的转动角度,使得每次开机或者检测前送布牙架可以复位至初始位置,从而确保后续调节的精确度,所述包缝机整机的工作能力提升,具有广泛的应用前景。The overlock sewing machine provided by the utility model can detect the rotation angle of the eccentric shaft by setting the induction component electrically connected with the control member, so that the cloth feeding dog frame can be reset to The initial position, thereby ensuring the accuracy of the subsequent adjustment, the working capacity of the whole machine of the overlock sewing machine is improved, and has a wide application prospect.
附图说明Description of drawings
图1为本实用新型提供的包缝机省略部分结构后的结构示意图;Fig. 1 is the schematic diagram of the structure of the overlock sewing machine provided by the utility model after omitting part of the structure;
图2为图1所示包缝机的分解示意图;Fig. 2 is an exploded schematic view of the overlock sewing machine shown in Fig. 1;
图3为图2所示包缝机略壳体后的结构示意图;Fig. 3 is a schematic structural view of the overlock sewing machine shown in Fig. 2 after the shell is omitted;
图4为图1所示壳体的结构示意图;Fig. 4 is a structural schematic diagram of the housing shown in Fig. 1;
图5为图2所示主轴的结构示意图;Fig. 5 is the structural representation of main shaft shown in Fig. 2;
图6为图2所示压脚机构的结构示意图;Fig. 6 is a structural schematic diagram of the presser foot mechanism shown in Fig. 2;
图7为图2所示送布机构的结构示意图;Fig. 7 is a schematic structural view of the cloth feeding mechanism shown in Fig. 2;
图8为图7所示送布机构在另一视角下的结构示意图;Fig. 8 is a structural schematic diagram of the cloth feeding mechanism shown in Fig. 7 under another viewing angle;
图9为图7所示送布机构的分解示意图;Fig. 9 is an exploded schematic diagram of the cloth feeding mechanism shown in Fig. 7;
图10为图8所示送布机构中第三传动组件的分解示意图;Fig. 10 is an exploded schematic view of the third transmission assembly in the cloth feeding mechanism shown in Fig. 8;
图11为图2所示包缝机中差动量调节机构的结构示意图;Fig. 11 is a structural schematic diagram of the differential amount adjusting mechanism in the overlock sewing machine shown in Fig. 2;
图12为图2所示包缝机中送布牙架调节机构与送布牙架配合时的结构示意图;Fig. 12 is a schematic diagram of the structure of the cloth feed dog frame adjustment mechanism in the overlock sewing machine shown in Fig. 2 when it cooperates with the cloth feed dog frame;
图13为图12所示送布牙架调节机构的分解示意图;Fig. 13 is an exploded schematic view of the adjusting mechanism of the cloth feeding dog frame shown in Fig. 12;
图14为图13所示送布牙架调节机构在另一视角下的分解示意图;Fig. 14 is an exploded schematic view of the cloth feed dog adjustment mechanism shown in Fig. 13 under another viewing angle;
图15a为送布牙架处于普通工作状态时的原理示意图;Fig. 15a is a schematic diagram of the principle when the cloth feed dog is in a normal working state;
图15b为送布牙架处于厚料工作状态时的原理示意图;Fig. 15b is a schematic diagram of the principle when the cloth feeding tooth frame is in the thick material working state;
图15c为送布牙架处于薄料工作状态时的原理示意图。Fig. 15c is a schematic diagram of the principle when the cloth feed dog is in a thin material working state.
主要元件符号说明Explanation of main component symbols
如下具体实施方式将结合上述附图进一步说明本实用新型。The following specific embodiments will further illustrate the utility model in conjunction with the above-mentioned accompanying drawings.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明的是,当组件被称为“装设于”另一个组件,它可以直接装设在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。当一个组件被认为是“固定于”另一个组件,它可以是直接固定在另一个组件上或者可能同时存在居中组件。It should be noted that when a component is said to be "mounted on" another component, it may be directly mounted on another component or there may be an intervening component. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. When a component is said to be "fixed" to another component, it may be directly fixed to the other component or there may be an intervening component at the same time.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
请参阅图1及图3,图1为本实用新型提供的包缝机100省略部分结构后的结构示意图,图2为图1所示包缝机100的分解示意图,图3为图1所示包缝机100省略壳体10后的结构示意图。包缝机100主要用于纺织品的锁边缝制,在工业与家居缝纫中具有广泛的应用,是极为重要和精密的缝纫机械。Please refer to Fig. 1 and Fig. 3, Fig. 1 is a schematic structural view of the overlock sewing machine 100 provided by the present invention after omitting part of the structure, Fig. 2 is an exploded schematic view of the overlock sewing machine 100 shown in Fig. 1, and Fig. 3 is a schematic diagram of the overlock sewing machine shown in Fig. 1 A schematic structural view of the overlock sewing machine 100 omitting the housing 10 . The overlock sewing machine 100 is mainly used for overlock sewing of textiles, and is widely used in industry and household sewing, and is an extremely important and precise sewing machine.
本实用新型提供的包缝机100包括壳体10、主轴20、压脚机构30、送布机构40以及机头(图未示),主轴20设置于壳体10的内部并连接于送布机构40 及机头,压脚机构30、送布机构40及机头均设置于壳体10上,压脚机构30与送布机构40相对并靠近机头设置。The overlock sewing machine 100 provided by the utility model includes a housing 10, a main shaft 20, a presser foot mechanism 30, a cloth feeding mechanism 40 and a machine head (not shown in the figure), and the main shaft 20 is arranged inside the housing 10 and connected to the cloth feeding mechanism 40 and the machine head, the presser foot mechanism 30, the cloth feeding mechanism 40 and the machine head are all arranged on the housing 10, and the presser foot mechanism 30 is opposite to the cloth feeding mechanism 40 and arranged near the machine head.
壳体10用于承载主轴20、压脚机构30、送布机构40及机头,主轴20连接于动力源(图未示),并能够在动力源的驱动下带动压脚机构30、送布机构 40及机头运转,压脚机构30用于按压送布机构40运输的布料以提高缝纫加工的质量与品质,送布机构40用于运送待加工的布料,机头用于缝纫加工送布机构40输送来的布料。通过主轴20带动送布机构40往复地运送布料,再通过压脚机构30适当的张紧布料,机头就能够对处于良好张紧状态的布料进行缝纫加工,从而完成包缝机100的缝纫锁边过程。The housing 10 is used to carry the main shaft 20, the presser foot mechanism 30, the cloth feeding mechanism 40 and the machine head. The main shaft 20 is connected to a power source (not shown), and can drive the presser foot mechanism 30, cloth feeding The mechanism 40 and the machine head are running, the presser foot mechanism 30 is used to press the cloth transported by the cloth feeding mechanism 40 to improve the quality and quality of sewing processing, the cloth feeding mechanism 40 is used to transport the cloth to be processed, and the machine head is used to feed cloth for sewing The cloth delivered by mechanism 40. The main shaft 20 drives the cloth feeding mechanism 40 to reciprocate the cloth, and then the presser foot mechanism 30 properly tensions the cloth, and the machine head can sew the cloth in a good tension state, thereby completing the sewing lock of the overlock sewing machine 100 side process.
当然,除了上述提及的壳体10、主轴20、压脚机构30、送布机构40以及机头,包缝机100内还会设置过线机构、润滑机构等辅助机构来实现包缝机缝纫过程的顺利完成,在此不作赘述。Of course, in addition to the above-mentioned housing 10, main shaft 20, presser foot mechanism 30, cloth feeding mechanism 40 and machine head, auxiliary mechanisms such as a thread passing mechanism and a lubricating mechanism will also be set in the overlock sewing machine 100 to realize overlock sewing. The successful completion of the process will not be repeated here.
请一并参阅图4,图4为图1所示壳体10的结构示意图。壳体10大致呈箱形,其具有复杂外形以匹配包缝机100中不同部件的安装与运动,壳体10将主轴20、压脚机构30、送布机构40及机头与外部环境隔开,能够保护包缝机内部的执行机构,并且避免操作人员误触执行机构的运动器件,以保护操作人员的操作安全。Please also refer to FIG. 4 , which is a schematic structural diagram of the housing 10 shown in FIG. 1 . The housing 10 is roughly box-shaped, and has a complex shape to match the installation and movement of different components in the overlock sewing machine 100. The housing 10 separates the main shaft 20, the presser foot mechanism 30, the cloth feeding mechanism 40 and the machine head from the external environment. , can protect the executive mechanism inside the overlock sewing machine, and prevent the operator from accidentally touching the moving parts of the actuator, so as to protect the operating safety of the operator.
壳体10对应主轴20开设有主轴孔11,主轴孔11供主轴20安装固定;壳体10内还设有用于容置动力源的腔体,该腔体与主轴孔11连通。壳体10侧面的中部位置内凹并形成一工作空间12,工作空间12提供了送布机构40的活动区域,使得送布机构40能够在工作空间12的区域内往复运动,从而持续地为机头输送布料。壳体10上还设置有用于缝纫过布的针板13,针板13大致为一平板,其上表面为布料承载面,也即缝纫与锁边作业的工作平面131,送布机构 40在工作空间12内往复地椭圆运动,从而不断地升入工作平面131的上方或者落入工作平面131的下方,送布机构40的上升过程能够拖动布料,下降过程能够复位自身的位置,送布机构40循环往复的上升与下降,能够实现持续的送料过程。The housing 10 is provided with a main shaft hole 11 corresponding to the main shaft 20 , and the main shaft hole 11 is used for mounting and fixing the main shaft 20 ; The middle part of the side of the housing 10 is concave and forms a working space 12. The working space 12 provides the active area of the cloth feeding mechanism 40, so that the cloth feeding mechanism 40 can reciprocate in the area of the working space 12, thereby continuously providing head to feed the fabric. The housing 10 is also provided with a needle plate 13 for sewing cloth. The needle plate 13 is roughly a flat plate, and its upper surface is a cloth bearing surface, that is, a working plane 131 for sewing and hemming operations. The cloth feeding mechanism 40 is working The space 12 reciprocates in an elliptical motion, thereby continuously rising above or falling below the working plane 131. The cloth feeding mechanism 40 can drag the cloth during the rising process, and can reset its position during the descending process. The cloth feeding mechanism 40 cycles of rising and falling can realize continuous feeding process.
壳体10的外侧面还设置有盖体14,盖体14与壳体10之间形成操作口15,盖体14转动地连接于壳体10的侧面,盖体14的上表面与工作平面131平齐,盖体14的转动能够封闭或者打开操作口15。包缝机100的部分调节机构在壳体 10的内部并靠近操作口15设置,当盖体14打开该操作口15时,部分调节机构能够自操作口15露出,当盖体14封闭操作口15时,部分调节机构也被封闭于所述壳体10。The outer surface of the housing 10 is also provided with a cover 14, an operation port 15 is formed between the cover 14 and the housing 10, the cover 14 is rotatably connected to the side of the housing 10, the upper surface of the cover 14 is in contact with the working plane 131 flush, the rotation of the cover body 14 can close or open the operation port 15 . Part of the adjustment mechanism of the overlock sewing machine 100 is arranged inside the housing 10 and near the operation port 15. When the cover body 14 opens the operation port 15, part of the adjustment mechanism can be exposed from the operation port 15. When the cover body 14 closes the operation port 15 At this time, part of the adjustment mechanism is also enclosed in the housing 10 .
如此。当包缝机100需要进行参数调节时,操作人员可以翻转并打开盖体 14,从而使得内部的参数调节组件外露,操作人员可以通过外露的调节组件进行调节。盖体14将包缝机100的部分调节机构与外部环境隔离,能够在满足调节需求的基础上更好地保护包缝机。in this way. When the overlock sewing machine 100 needs parameter adjustment, the operator can overturn and open the cover body 14, so that the internal parameter adjustment assembly is exposed, and the operator can adjust through the exposed adjustment assembly. The cover body 14 isolates part of the adjustment mechanism of the overlock sewing machine 100 from the external environment, and can better protect the overlock sewing machine on the basis of meeting adjustment requirements.
盖体14的横截面大致呈“L”形,其包括相互倾斜设置的两个板,分别命名为第一板141及第二板142,第一板141与第二板142相互连接,第一板141 的板面与壳体10的上侧面大致平行,第二板142与壳体10的外侧面大致平行,第一板141远离针板13的一端转动地连接于壳体10,从而使得盖体14能够相对壳体10转动,并打开或关闭上述的操作口15。The cross-section of the cover body 14 is roughly "L" shape, and it includes two plates arranged obliquely to each other, named as the first plate 141 and the second plate 142 respectively, the first plate 141 and the second plate 142 are connected to each other, the first The plate surface of the plate 141 is approximately parallel to the upper side of the housing 10, the second plate 142 is approximately parallel to the outer surface of the housing 10, and the end of the first plate 141 away from the needle plate 13 is rotationally connected to the housing 10, so that the cover The body 14 can rotate relative to the casing 10 and open or close the above-mentioned operation port 15 .
第二板142的长度小于第一板141的长度,由于第二板142的长度小于第一板141的长度,第二板142上形成相对于第一板141的缺口143。当盖体14 完全打开时,第二板142的一端抵持壳体10的外侧面,缺口143闭合,缺口用于避让第二板142的转动,避免第二板142因装配干涉而无法转动。The length of the second plate 142 is shorter than that of the first plate 141 , because the length of the second plate 142 is shorter than the length of the first plate 141 , a gap 143 relative to the first plate 141 is formed on the second plate 142 . When the cover 14 is fully opened, one end of the second plate 142 abuts against the outer surface of the housing 10 , and the notch 143 is closed. The notch is used to prevent the rotation of the second plate 142 and prevent the second plate 142 from being unable to rotate due to assembly interference.
请一并参阅图5,图5为图2所示主轴20的结构示意图,主轴20穿设壳体 10上开设的主轴孔11,主轴20能够在动力源的驱动下转动并带动包缝机100 内的各个执行机构运转。主轴20具有中心轴线X,主轴20能够绕自身的中心轴线X转动,中心轴线X的位置相对壳体10固定,也即主轴20做绕中心轴线 X的定轴转动。Please refer to FIG. 5 together. FIG. 5 is a schematic structural view of the main shaft 20 shown in FIG. 2 . The main shaft 20 passes through the main shaft hole 11 provided on the housing 10 . The various executive agencies in the operation. The main shaft 20 has a central axis X, and the main shaft 20 can rotate around its own central axis X. The position of the central axis X is fixed relative to the housing 10, that is, the main shaft 20 rotates around the central axis X at a fixed axis.
主轴20包括偏心设置的偏心轴段21以连接于该偏心轴段21的传动机构(图未示),主轴20的转动会带动偏心轴段21绕中心轴线X做偏心绕动,偏心轴段 21的偏心绕动再通过传动机构将动力传输至各个执行机构处,从而实现对该执行机构的驱动运转;主轴20上多个偏心轴段21的动力传动,也就实现了包缝机100内不同执行机构的运转与协调作业。The main shaft 20 includes an eccentric shaft section 21 arranged eccentrically to connect to the transmission mechanism (not shown in the figure) of the eccentric shaft section 21. The rotation of the main shaft 20 will drive the eccentric shaft section 21 to orbit the central axis X eccentrically. The eccentric shaft section 21 The eccentric orbiting of the transmission mechanism transmits the power to each actuator, thereby realizing the driving operation of the actuator; the power transmission of multiple eccentric shaft sections 21 on the main shaft 20 also realizes the different functions in the overlock sewing machine 100. Operation and coordination of executive agencies.
请一并参阅图6,图6为图2所示压脚机构30的结构示意图,压脚机构30 安装于壳体10中并于与工作空间12相对应设置,压脚机构30用于压紧由送布机构40输送来的布料,使得布料处于适度张紧的状态,从而提高机头缝纫加工的质量。Please also refer to FIG. 6. FIG. 6 is a schematic structural view of the presser foot mechanism 30 shown in FIG. The cloth delivered by the cloth feeding mechanism 40 makes the cloth in a state of moderate tension, thereby improving the quality of the machine head sewing process.
压脚机构30包括压脚轴31、压脚臂32、压脚支架33以及压脚板34,压脚轴31装设在壳体10上并能够相对壳体10转动,压脚轴31的一端连接于压脚臂32,压脚支架33设置在压脚臂32相对压脚轴31的另一端上,压脚板34设置在压脚支架33上并能够相对压脚支架33转动。压脚轴31用于驱动压脚臂32 转动,从而调整整个压脚机构30的安装角度;压脚臂32用于支撑压脚支架33;压脚支架33用于支撑压脚板34。通过压脚轴31的转动以及压脚板34相对压脚支架33的转动,从而实现压脚板34的两轴调整。The presser foot mechanism 30 includes a presser foot shaft 31, a presser foot arm 32, a presser foot support 33 and a presser foot plate 34. The presser foot shaft 31 is installed on the housing 10 and can rotate relative to the housing 10. One end of the presser foot shaft 31 is connected to On the presser arm 32 , a presser support 33 is disposed on the other end of the presser arm 32 opposite to the presser shaft 31 , and the presser plate 34 is disposed on the presser support 33 and can rotate relative to the presser support 33 . The presser foot shaft 31 is used to drive the presser foot arm 32 to rotate, thereby adjusting the installation angle of the entire presser foot mechanism 30 ; the presser foot arm 32 is used to support the presser foot support 33 ; the presser foot support 33 is used to support the presser foot plate 34 . The two-axis adjustment of the presser foot plate 34 is realized through the rotation of the presser foot shaft 31 and the rotation of the presser foot plate 34 relative to the presser foot support 33 .
机头设置在壳体10上与工作空间12相对的部分内并且临近压脚机构30设置,机头可以在主轴20的带动下转动,并通过曲柄传动控制内部的机针(图未示)与弯针(图未示)动作,使得机针做规律地上下直线运动,弯针做规律地往复摆动,机头通过机针与弯针的相互配合形成线迹,从而完成对纺织品的缝纫锁边作业。The machine head is arranged in the part opposite to the working space 12 on the housing 10 and is arranged adjacent to the presser foot mechanism 30. The machine head can rotate under the drive of the main shaft 20, and control the inner machine needle (not shown) and The action of the looper (not shown in the figure) makes the needle move up and down in a straight line regularly, and the looper swings back and forth regularly, and the machine head forms stitches through the mutual cooperation of the needle and the looper, thereby completing the sewing and seaming of textiles Operation.
请一并参阅图7至图8,图7为图2所示送布机构40的结构示意图,图8 为图7所示送布机构40在另一视角下的结构示意图。送布机构40包括送布牙架41、第一传动组件42、第二传动组件43以及第三传动组件44,送布牙架41 的数量为两个,分别为主动送布牙架411以及差动送布牙架412,第一传动组件 42连接于主动送布牙架411以及差动送布牙架412,第一传动组件42能够在主轴20的驱动下转动以带动主动送布牙架411以及差动送布牙架412在第一方向上往复直线运动;第二传动组件43设置于第一传动组件42与差动送布牙架412之间,第二传动组件43能够在第一传动组件42的带动下驱动差动送布牙架412 在第二方向上往复直线运动;第三传动组件44设置于第二传动组件43与主动送布牙架411之间,第三传动组件44能够在第二传动组件43的带动下驱动主动送布牙架411在第二方向上往复直线运动。Please refer to FIG. 7 to FIG. 8 together. FIG. 7 is a schematic structural diagram of the cloth feeding mechanism 40 shown in FIG. 2 , and FIG. 8 is a structural schematic diagram of the cloth feeding mechanism 40 shown in FIG. 7 under another viewing angle. The cloth feeding mechanism 40 includes a cloth feeding dog frame 41, a first transmission assembly 42, a second transmission assembly 43 and a third transmission assembly 44. The number of the cloth feeding dog frames 41 is two, which are respectively the active cloth feeding dog frame 411 and the differential The dynamic feed dog frame 412, the first transmission assembly 42 is connected to the active cloth feed dog frame 411 and the differential cloth feed dog frame 412, the first transmission assembly 42 can rotate under the drive of the main shaft 20 to drive the active cloth feed dog frame 411 And the differential feed dog frame 412 reciprocates linearly in the first direction; the second transmission assembly 43 is arranged between the first transmission assembly 42 and the differential feed dog frame 412, and the second transmission assembly 43 can move in the first transmission Driven by the assembly 42, the differential feed dog frame 412 is driven to reciprocate and linearly move in the second direction; the third transmission assembly 44 is arranged between the second transmission assembly 43 and the active cloth feed dog frame 411, and the third transmission assembly 44 can Driven by the second transmission assembly 43, the active cloth feeding dog frame 411 is driven to reciprocate and linearly move in the second direction.
本实施方式中,第一方向为竖直方向,第二方向为垂直于竖直方向的水平方向。可以理解,第一方向还可以是倾斜于竖直方向的其他方向,第二方向还可以是倾斜于水平方向的其他方向;第一方向与第二方向可以相互垂直,也可以呈其他角度,第一方向与第二方向可以根据实际的生产需要对应设置。In this embodiment, the first direction is a vertical direction, and the second direction is a horizontal direction perpendicular to the vertical direction. It can be understood that the first direction can also be other directions inclined to the vertical direction, and the second direction can also be other directions inclined to the horizontal direction; the first direction and the second direction can be perpendicular to each other, or can be at other angles. The first direction and the second direction can be correspondingly set according to actual production needs.
主动送布牙架411在第一传动组件42的带动下沿第一方向往复直线运动,在第二传动组件43的带动下沿第二方向往复直线运动,主动送布牙架411在两个方向上的运动叠加,表现为空间上的往复圆周运动。Driven by the first transmission assembly 42, the active cloth feeding dog frame 411 reciprocates linearly in the first direction, and is driven by the second transmission assembly 43 to reciprocate linearly in the second direction. The active cloth feeding dog frame 411 moves in two directions. The motion superposition on the surface is expressed as a reciprocating circular motion in space.
差动送布牙架412的运动形式与主动送布牙架411的运动形式相类似,差动送布牙架412在第一传动组件42的带动下沿第一方向往复直线运动,在第三传动组件44的带动下沿第二方向往复直线运动,差动送布牙架412在两个方向上的运动叠加,表现为空间上的往复圆周运动。The motion form of the differential feeding dog frame 412 is similar to that of the active cloth feeding dog frame 411. The differential feeding dog frame 412 is driven by the first transmission assembly 42 to reciprocate linearly in the first direction, and in the third Driven by the transmission assembly 44, the reciprocating linear motion along the second direction, and the superposition of the motions of the differential feed dog frame 412 in the two directions are manifested as reciprocating circular motions in space.
由于主动送布牙架411与差动送布牙架412在第二方向上对布料的拖动行程往往要大于送布牙架41在第一方向上的运动行程,因此主动送布牙架411与差动送布牙架412的往复圆周运动在侧向上行程相对较大,在第一方向上行程相对较小,主动送布牙架411与差动送布牙架412在空间上表现为往复地椭圆运动。Since the dragging stroke of the active cloth feeding dog 411 and the differential cloth feeding dog 412 in the second direction is often greater than the movement stroke of the cloth feeding dog 41 in the first direction, so the active cloth feeding dog 411 The reciprocating circular motion of the differential feeding dog frame 412 has a relatively large stroke in the lateral direction, and a relatively small stroke in the first direction. The active cloth feeding dog frame 411 and the differential feeding dog frame 412 are reciprocating in space. elliptical motion.
主动送布牙架411与差动送布牙架412在高出工作平面131后的运动能够拖动布料,落入工作平面131后的运动能够复位自身的拖动位置,主动送布牙架411与差动送布牙架412的往复椭圆运动能够与机头的动作相配合,主动送布牙架411与差动送布牙架412将布料输送至机头内,机头在主动送布牙架411 与差动送布牙架412送料后对当前的布段进行缝纫加工,送布牙架41在机头对当前布料加工完毕后,再继续拖动下一段布料,以此循环并实现持续作业。The movement of the active cloth feeding dog rack 411 and the differential cloth feeding dog rack 412 above the working plane 131 can drag the cloth, and the movement after falling into the working plane 131 can reset its dragging position. The active cloth feeding dog rack 411 The reciprocating elliptical motion of the differential feeding dog frame 412 can cooperate with the movement of the machine head. The active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 convey the cloth into the machine head. After the frame 411 and the differential feed dog frame 412 are fed, the current cloth section is sewn and processed, and the cloth feed dog frame 41 continues to drag the next section of cloth after the machine head finishes processing the current cloth, so as to circulate and realize continuous sewing. Operation.
送布牙架41上设置有用于拖动布料的送布牙413,送布牙413能够在送布牙架41往复椭圆运动的带动下穿过针板13,并与压脚机构30中的压脚板34相配合,送布牙413利用与压脚板34相互抵持和第一方向上的移动来压紧布料,并利用第二方向上的移动来拖动布料。送布牙413包括设置于主动送布牙架411 上的主动牙4131以及设置于差动送布牙架412上的差动牙4132,主动送布牙架 411上设置有用于拖动布料的主动牙4131,主动牙4131具有锯齿状的表面以增大对布料的拖动力;差动送布牙架412上设置有用于拖动布料的差动牙4132,差动牙4132也设置有锯齿状的表面以增大对布料的拖动力。主动牙4131与差动牙4132之间相互间隔设置,主动牙4131与差动牙4132之间的间隙用于提供机头上的机头的加工空间,机头上的机头会对处于主动牙4131与差动牙4132 间隙的布料进行加工,从而完成缝纫作业。The cloth feed dog 41 is provided with a cloth feed dog 413 for dragging the cloth. The cloth feed dog 413 can pass through the needle plate 13 under the drive of the reciprocating elliptical motion of the cloth feed dog 41, and is connected with the presser foot mechanism 30. The foot plate 34 cooperates, and the cloth feeding dog 413 presses the cloth by abutting against the presser foot plate 34 and moving in the first direction, and drags the cloth by moving in the second direction. The cloth feed dog 413 includes the active tooth 4131 arranged on the active cloth feed dog frame 411 and the differential tooth 4132 arranged on the differential cloth feed dog frame 412. Teeth 4131, the active teeth 4131 have a serrated surface to increase the drag force on the cloth; differential teeth 4132 for dragging the cloth are arranged on the differential feeding tooth frame 412, and the differential teeth 4132 are also provided with serrated teeth. surface to increase the drag on the cloth. The active tooth 4131 and the differential tooth 4132 are spaced apart from each other, and the gap between the active tooth 4131 and the differential tooth 4132 is used to provide a processing space for the machine head on the machine head. 4131 and the cloth of differential tooth 4132 gap are processed, thereby finish sewing operation.
本实施方式中,主动送布牙架411与差动送布牙架412在第一方向上的运动相对同步,在第二方向上的运动不同步,从而使得包缝机100获得较佳的缝纫加工效果。当然,主动送布牙架411与差动送布牙架412之间也可以同步运动。In this embodiment, the movement of the active feed dog frame 411 and the differential feed dog frame 412 in the first direction is relatively synchronous, and the movement in the second direction is asynchronous, so that the overlock sewing machine 100 can obtain better sewing Processing effect. Certainly, the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 may also move synchronously.
为了保证主动送布牙架411与差动送布牙架412在送布过程中的稳定性与可靠性,壳体10上还设置有用于配合主动送布牙架411与差动送布牙架412运动的挡油板414以及导轨415,挡油板414大致呈“口”字形,主动送布牙架 411与差动送布牙架412穿过挡油板414的中心孔并在该中心孔的空间范围内动作。可以理解,为了保证主动送布牙架411与差动送布牙架412的顺畅运动,挡油板414中心孔的孔径与主动送布牙架411与差动送布牙架412的尺寸及运动需形成匹配。挡油板414的两侧面与主动送布牙架411与差动送布牙架412 侧面对应接触,挡油板414的侧面能够刮擦掉主动送布牙架411与差动送布牙架412上的润滑油,避免润滑油浸润的流动与布料直接接触的部分,从而导致布料污染等问题。In order to ensure the stability and reliability of the active cloth feeding dog 411 and the differential feeding dog 412 during the cloth feeding process, the housing 10 is also provided with an active cloth feeding dog 411 and a differential feeding dog. The oil baffle plate 414 and the guide rail 415 that move at 412, the oil baffle plate 414 is roughly in the shape of a "mouth", the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 pass through the center hole of the oil baffle plate 414 and are in the center hole action in the space. It can be understood that in order to ensure the smooth movement of the active cloth feeding dog 411 and the differential feeding dog 412, the diameter of the central hole of the oil baffle 414 and the size and movement of the active cloth feeding dog 411 and the differential feeding dog 412 A match is required. The two sides of the oil baffle 414 are in corresponding contact with the sides of the active cloth feeding rack 411 and the differential feeding rack 412, and the sides of the oil baffle 414 can scrape off the active cloth feeding rack 411 and the differential feeding rack 412 Lubricating oil on the top, to avoid the part where the lubricating oil infiltrates the flow and the fabric is in direct contact, which will cause problems such as fabric contamination.
导轨415大致呈“凹”字形,其固定设置在壳体10处并且嵌套于主动送布牙架411与差动送布牙架412,导轨415用于提高主动送布牙架411与差动送布牙架412运动的稳定性,避免主动送布牙架411与差动送布牙架412出现运动偏差。The guide rail 415 is roughly in the shape of "concave", which is fixedly arranged at the housing 10 and nested in the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412. The guide rail 415 is used to improve the active cloth feeding dog frame 411 and the differential The stability of the movement of the cloth feeding dog 412 avoids the movement deviation between the active cloth feeding dog 411 and the differential feeding dog 412 .
主动送布牙架411与差动送布牙架412上还开设有多个通孔(未标号),该通孔用于过油,不仅可以便于润滑油在送布牙架41上的浸润,还可以使得主动送布牙架411与差动送布牙架412轻量化,有助于降低包缝机100整机的重量。There are also multiple through holes (unlabeled) on the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412. The through holes are used for passing oil, which not only facilitates the infiltration of lubricating oil on the cloth feeding dog frame 41, It can also reduce the weight of the active feed dog frame 411 and the differential feed dog frame 412 , which helps to reduce the weight of the overlock sewing machine 100 as a whole.
主动送布牙架411上远离主动牙4131的一端以及差动送布牙架412远离差动牙4132的一端均向外延伸并形成两个平行的延伸臂416,两个平行的延伸臂416之间形成沿送布牙架41长度方向延伸的滑动槽418,设置两相互平行的延伸臂416用于供送布牙架41调节整体的角度。The end of the active feed dog frame 411 away from the active tooth 4131 and the end of the differential feed dog frame 412 away from the differential tooth 4132 both extend outward and form two parallel extension arms 416, between the two parallel extension arms 416 A sliding groove 418 extending along the length direction of the feed dog 41 is formed between them, and two mutually parallel extension arms 416 are provided for adjusting the overall angle of the feed dog 41 .
主动送布牙架411与差动送布牙架412的大致中部位置开设有“口”字形的滑槽(未标号),该滑槽用于配合第一传动组件42,以便于第一传动组件42 驱动主动送布牙架411与差动送布牙架412在第一方向上做往复直线运动。The approximate middle of the active feed dog frame 411 and the differential feed dog frame 412 is provided with a "mouth"-shaped chute (not labeled), which is used to cooperate with the first transmission assembly 42, so that the first transmission assembly 42 Drive the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to perform reciprocating linear motion in the first direction.
此外,差动送布牙架412上沿第一方向还开设有滑槽417,滑槽417用于供第二传动组件43的部分结构嵌入滑动,以实现差动送布牙架412在第二方向上往复直线运动。主动送布牙架411还开设有通孔(未标号),该通孔用于供第三传动组件44连接嵌入,从而实现第三传动组件44与主动送布牙架411之间的相互固定。In addition, the differential feed dog frame 412 is also provided with a chute 417 along the first direction, and the chute 417 is used for the partial structure of the second transmission assembly 43 to embed and slide, so as to realize the differential feed dog frame 412 in the second direction. Reciprocating linear motion in the direction. The active feeding dog frame 411 is also provided with a through hole (not labeled), which is used for connecting and inserting the third transmission assembly 44 , so as to realize the mutual fixing between the third transmission assembly 44 and the active cloth feeding dog frame 411 .
请一并参阅图9,图9为图7所示送布机构40的分解示意图。第一传动组件42套设在主轴20上并且连接于主动送布牙架411与差动送布牙架412,第一传动组件42用于传递主轴20的动能并且驱动主动送布牙架411与差动送布牙架412沿第一方向往复直线运动。Please also refer to FIG. 9 . FIG. 9 is an exploded view of the cloth feeding mechanism 40 shown in FIG. 7 . The first transmission assembly 42 is sleeved on the main shaft 20 and connected to the active feed dog frame 411 and the differential feed dog frame 412. The first transmission assembly 42 is used to transmit the kinetic energy of the main shaft 20 and drive the active cloth feed dog frame 411 and the differential feed dog frame 412. The differential feed dog 412 reciprocates linearly in the first direction.
第一传动组件42包括竖直驱动滑块421、偏心轮422以及送料连杆423,竖直驱动滑块421用于带动主动送布牙架411与差动送布牙架412沿第一方向往复运动,偏心轮422与送料连杆423相互配合,用于带动第二传动组件43的运转。The first transmission assembly 42 includes a vertical driving slider 421, an eccentric wheel 422, and a feeding connecting rod 423. The vertical driving slider 421 is used to drive the active feeding dog 411 and the differential feeding dog 412 to reciprocate along the first direction. Movement, the eccentric wheel 422 cooperates with the feeding connecting rod 423 to drive the operation of the second transmission assembly 43 .
竖直驱动滑块421大致呈块状,竖直驱动滑块421的大致中心处开设有通孔,竖直驱动滑块421通过该通孔套设在主轴20的一个偏心轴段21处。竖直驱动滑块421嵌设在“口”字形送布牙架41的中心滑槽处,并与送布牙架41 的内侧壁相接触,主轴20绕自身中轴线的转动会使得偏心轴段21做偏心转动,也就带动套设在偏心轴段21上的竖直驱动滑块421作圆周方向的平行绕动。由于竖直驱动滑块421设置在送布牙架41内部开设的滑槽处,竖直驱动滑块421 会在该滑槽的引导下沿该滑槽往复滑动,也就竖直驱动滑块421在侧面方向的运动被送布牙架41内部的滑槽释放,竖直驱动滑块421仅带动送布牙架41在第一方向上往复地直线运动,从而实现主轴20驱动送布牙架41沿第一方向往复运动的过程。The vertical driving slider 421 is roughly block-shaped, and a through hole is opened in the approximate center of the vertical driving slider 421 , and the vertical driving slider 421 is sleeved on an eccentric shaft section 21 of the main shaft 20 through the through hole. The vertical drive slider 421 is embedded in the center chute of the "mouth"-shaped cloth feed dog 41, and is in contact with the inner side wall of the cloth feed dog 41. The rotation of the main shaft 20 around its central axis will make the eccentric shaft section 21 rotates eccentrically, which also drives the vertical drive slider 421 sleeved on the eccentric shaft section 21 to perform parallel orbiting in the circumferential direction. Since the vertical driving slider 421 is arranged at the chute provided inside the cloth feed dog frame 41, the vertical driving slider 421 will slide back and forth along the chute under the guidance of the chute, that is, the vertical driving slider 421 The movement in the side direction is released by the chute inside the feed dog 41, and the vertical drive slider 421 only drives the feed dog 41 to reciprocate linearly in the first direction, so that the main shaft 20 drives the cloth feed dog 41 The process of reciprocating motion in a first direction.
偏心轮422以及送料连杆423顺次套设在主轴20上,偏心轮422以及送料连杆423相互配合,用于带动第二传动组件43运动,从而为第二传动组件43 带动主动送布牙架411与差动送布牙架412在侧向上的往复直线运动提供动力来源。偏心轮422固定于主轴20上并能够在主轴20的带动下转动;送料连杆 423的一端套设在偏心轮422上并与偏心轮422转动连接,另一端连接于第二传动组件43处。偏心轮22(未标号)套设在主轴20的直轴段,由于偏心轮22的偏心设置,主轴20对其的转动驱动表现为偏心轮22绕主轴20的偏心绕动;又由于送料连杆423套设在偏心轮22上,偏心轮22对送料连杆423的驱动作用表现为送料连杆423的周转运动,偏心轮22与送料连杆423组成一曲柄摇杆机构,从而带动第二传动组件43往复的摆动。The eccentric wheel 422 and the feeding connecting rod 423 are sleeved on the main shaft 20 in sequence, and the eccentric wheel 422 and the feeding connecting rod 423 cooperate with each other to drive the second transmission assembly 43 to move, thereby driving the active cloth feeding dog for the second transmission assembly 43 The reciprocating linear motion of the frame 411 and the differential feed dog frame 412 in the lateral direction provides a power source. Eccentric wheel 422 is fixed on the main shaft 20 and can rotate under the drive of main shaft 20; The eccentric wheel 22 (unlabeled) is sleeved on the straight shaft section of the main shaft 20. Due to the eccentric setting of the eccentric wheel 22, the rotational drive of the main shaft 20 is shown as the eccentric rotation of the eccentric wheel 22 around the main shaft 20; 423 is set on the eccentric wheel 22, and the driving effect of the eccentric wheel 22 on the feeding connecting rod 423 is shown as the turnover movement of the feeding connecting rod 423. The eccentric wheel 22 and the feeding connecting rod 423 form a crank rocker mechanism, thereby driving the second transmission Assembly 43 swings back and forth.
本实施方式中,第一传动组件42还包括偏心凸轮424以及设置于偏心凸轮 424上棘爪(未标号),偏心轮22与送料连杆423在主轴20上的相对位置通过偏心凸轮424与棘爪实现固定;当然,偏心凸轮424与棘爪还具有调节包缝机 100内的执行元件的作用,在此不作赘述。In this embodiment, the first transmission assembly 42 also includes an eccentric cam 424 and a ratchet (not labeled) arranged on the eccentric cam 424. The relative position of the eccentric wheel 22 and the feeding link 423 on the main shaft 20 is determined by the eccentric cam 424 and the ratchet. The pawl is fixed; of course, the eccentric cam 424 and the pawl also have the function of adjusting the actuators in the overlock sewing machine 100, and details will not be described here.
请再参阅图7及图8,第二传动组件43的一端连接于第一传动组件42中的送料连杆423,另一端连接于差动送布牙架412。第二传动组件43包括送布轴 431、差动送布曲柄432、连接块433、盖板434以及侧向驱动滑块435,送布轴 431穿设差动送布曲柄432并且安装在壳体10上,通过送布轴431的承载,第二传动组件43能够以稳定的状态设置于壳体10处。送布轴431的两端还设置有轴套(未标号),送布轴431通过该轴套固设在壳体10上并能够在壳体10的承载下转动。Please refer to FIG. 7 and FIG. 8 again, one end of the second transmission assembly 43 is connected to the feeding link 423 in the first transmission assembly 42 , and the other end is connected to the differential feed dog frame 412 . The second transmission assembly 43 includes a feed shaft 431, a differential feed crank 432, a connecting block 433, a cover plate 434, and a lateral drive slider 435. The feed shaft 431 passes through the differential feed crank 432 and is installed in the casing. 10 , through the bearing of the feeding shaft 431 , the second transmission assembly 43 can be set at the casing 10 in a stable state. The two ends of the cloth feeding shaft 431 are also provided with shaft sleeves (not labeled), through which the cloth feeding shaft 431 is fixed on the housing 10 and can rotate under the bearing of the housing 10 .
差动送布曲柄432大致呈“L”形,其短边的一部分与送布轴431相互固定,短边的余下部分与送料连杆423转动连接,而长边则伸入由连接块433与盖板 434所围成的腔体内。差动送布曲柄432与第一传动组件42中的送料连杆423 转动连接,送料连杆423的摆动会带动差动送布曲柄432往复地转动。差动送布曲柄432在长边部分还开设有多个通孔,该通孔用于过油,使得润滑油能够较好的浸润差动送布曲柄432。The differential feed crank 432 is roughly in the shape of an "L", a part of its short side is fixed to the feed shaft 431, the remaining part of the short side is connected to the feed connecting rod 423 in rotation, and the long side stretches into the connecting block 433 and Inside the cavity surrounded by the cover plate 434. The differential feed crank 432 is rotatably connected to the feed link 423 in the first transmission assembly 42 , and the swing of the feed link 423 will drive the differential feed crank 432 to rotate reciprocally. The differential feed crank 432 also has a plurality of through holes on the long side, and the through holes are used for passing oil, so that lubricating oil can better infiltrate the differential feed crank 432 .
连接块433与盖板434相互固定,两者之间围成供差动送布曲柄432的长边伸入的开口;连接块433朝向侧向驱动滑块435的位置凸设有凸起(未标号),连接块433与盖板434的对应位置开设有螺孔(未标号),连接块433与盖板434 可以通过螺纹紧固件实现两者之间的相互固定。The connecting block 433 and the cover plate 434 are mutually fixed, and an opening for the long side of the differential feeding crank 432 is enclosed between the two; number), the corresponding positions of the connection block 433 and the cover plate 434 are provided with screw holes (not numbered), and the connection block 433 and the cover plate 434 can be fixed to each other by threaded fasteners.
侧向驱动滑块435嵌设在差动送布牙架412沿第一方向还开设的滑槽417 内,侧向驱动滑块435的大致中心位置中空,侧向驱动滑块435中空的部分用于供连接块433上的凸起嵌入,从而实现连接块433与侧向驱动滑块435的转动连接。The lateral driving slider 435 is embedded in the chute 417 provided by the differential feeding dog frame 412 along the first direction, the approximate center of the lateral driving slider 435 is hollow, and the hollow part of the lateral driving slider 435 is used for The protrusions on the connecting block 433 are embedded to realize the rotational connection between the connecting block 433 and the lateral driving slider 435 .
随着第一传动组件42对第二传动组件43的传动,送料连杆423会在主轴20的带动下驱动第二传动组件43中的差动送布曲柄432往复地摆动,差动送布曲柄432与送布轴431相互固定,此时差动送布曲柄432与送布轴431会以整体的形式往复地摆动。差动送布曲柄432的长端伸入连接块433与盖板434所围成的空间内,差动送布曲柄432的摆动会带动连接块433、盖板434以及侧向驱动滑块435也做往复的摆动。With the transmission of the first transmission assembly 42 to the second transmission assembly 43, the feed link 423 will drive the differential feed crank 432 in the second transmission assembly 43 to swing back and forth under the drive of the main shaft 20, and the differential feed crank 432 and the feed shaft 431 are fixed to each other, and at this time, the differential feed crank 432 and the feed shaft 431 will swing back and forth as a whole. The long end of the differential feed crank 432 extends into the space surrounded by the connecting block 433 and the cover plate 434, and the swing of the differential feed crank 432 will drive the connecting block 433, the cover plate 434 and the lateral drive slider 435 to Do reciprocating swings.
由于侧向驱动滑块435能够在差动送布牙架412的滑槽417内滑动,因此侧向驱动滑块435在空间的摆动被分别为侧向驱动滑块435沿滑槽417的往复滑动以及侧向驱动滑块435在垂直滑槽417延伸方向上的往复直线运动,由于侧向驱动滑块435设置在差动送布牙架412上,那么侧向驱动滑块435在垂直滑槽417延伸方向上的往复直线运动会带动差动送布牙架412在垂直第一方向的侧向上往复直线运动,从而实现第二传动组件43在第一传动组件42带动下驱动差动送布牙架412沿侧向做往复直线运动的过程。Since the lateral driving slider 435 can slide in the chute 417 of the differential feeding tooth frame 412, the swing of the lateral driving slider 435 in space is respectively caused by the reciprocating sliding of the lateral driving slider 435 along the chute 417. And the reciprocating linear motion of the lateral drive slider 435 on the extension direction of the vertical chute 417, since the lateral drive slider 435 is arranged on the differential feed dog frame 412, the lateral drive slider 435 will move in the vertical chute 417 The reciprocating linear motion in the extension direction will drive the differential feed dog frame 412 to reciprocate and linearly move laterally perpendicular to the first direction, so that the second transmission assembly 43 drives the differential feed tooth frame 412 driven by the first transmission assembly 42 The process of reciprocating linear motion along the side.
通过滑槽417的开设,侧向驱动滑块435在第一方向的运动被释放,侧向驱动滑块435只会将自身沿侧向方向的运动传动至差动送布牙架412上。需要注意的是,差动送布曲柄432的摆角会通过侧向驱动滑块435与连接块433之间的转动连接释放,从而避免差动送布曲柄432因无法转动而形成运动干涉。Through the opening of the chute 417 , the movement of the lateral driving slider 435 in the first direction is released, and the lateral driving slider 435 only transmits its own movement along the lateral direction to the differential feeding dog frame 412 . It should be noted that the swing angle of the differential feed crank 432 will be released through the rotational connection between the lateral drive slider 435 and the connecting block 433 , so as to avoid movement interference caused by the differential feed crank 432 being unable to rotate.
请一并参阅图10,图10为图8所示送布机构40中第三传动组件44的分解示意图。第三传动组件44包括主动送布曲柄441、连杆442以及连杆套443,主动送布曲柄441套设在送布轴431上并与连杆442转动连接,连杆442设置在连杆套443与主动送布曲柄441之间,连杆442的一端供设置在主动送布曲柄441上的连接件(未标号)嵌入,另一端供连杆套443嵌入,连杆套443穿设连杆442的一端并且固定于主动送布牙架411上,从而实现第三传动组件44与主动送布曲柄441的相互连接。Please also refer to FIG. 10 . FIG. 10 is an exploded view of the third transmission assembly 44 in the cloth feeding mechanism 40 shown in FIG. 8 . The third transmission assembly 44 includes an active cloth feeding crank 441, a connecting rod 442 and a connecting rod sleeve 443. The active cloth feeding crank 441 is sleeved on the cloth feeding shaft 431 and is rotatably connected with the connecting rod 442. The connecting rod 442 is arranged on the connecting rod sleeve. Between 443 and the active cloth feed crank 441, one end of the connecting rod 442 is embedded for a connecting piece (not labeled) arranged on the active cloth feed crank 441, and the other end is embedded for the connecting rod sleeve 443, and the connecting rod sleeve 443 wears the connecting rod 442 and is fixed on the active cloth feeding tooth frame 411, so as to realize the mutual connection between the third transmission assembly 44 and the active cloth feeding crank 441.
主动送布曲柄441上开设有滑槽(未标号),该滑槽呈弧形并且大致在第一方向上延伸,滑槽内嵌设有用于连接连杆442一端的连接销(未标号),主动送布曲柄441通过连接销连接于连杆442,主动送布曲柄441通过连杆442释放在第一方向上的运动分量,使得主动送布曲柄441在竖直和侧向上的合成运动只会将侧向的运动传递至主动送布牙架411处。A chute (not labeled) is opened on the active cloth feeding crank 441, the chute is arc-shaped and extends roughly in the first direction, and a connecting pin (not labeled) for connecting one end of the connecting rod 442 is embedded in the chute, The active cloth feeding crank 441 is connected to the connecting rod 442 through the connecting pin, and the active cloth feeding crank 441 releases the motion component in the first direction through the connecting rod 442, so that the synthetic motion of the active cloth feeding crank 441 in the vertical and lateral directions will only The lateral movement is transmitted to the active feeding dog frame 411.
连杆442相对的两端上均开设有通孔,两个通孔中的一个供连杆套443嵌入,另一个供主动送布曲柄441上的连接销嵌入。连杆442能够在主动送布曲柄441的驱动作用与连杆套443的连接作用下带动主动送布牙架411在垂直第一方向的侧向上往复直线运动。Both ends of the connecting rod 442 are provided with through holes. One of the two through holes is used for the insertion of the connecting rod sleeve 443 , and the other is used for the insertion of the connecting pin on the active cloth feeding crank 441 . The connecting rod 442 can drive the active cloth feeding dog frame 411 to reciprocate linearly in the lateral direction perpendicular to the first direction under the driving action of the active cloth feeding crank 441 and the connecting action of the connecting rod sleeve 443 .
送布轴431连接主动送布牙架411与差动送布牙架412,使得主动送布牙架 411与差动送布牙架412的运动来源保持一致,只需要调节第二传动组件43与第三传动组件44中各个结构的初始位置或长度,使得主动送布牙架411与差动送布牙架412具有不同的运动轨迹,并且在竖直位置保持平齐。The feed shaft 431 is connected to the active feed rack 411 and the differential feed rack 412, so that the motion sources of the active feed rack 411 and the differential feed rack 412 are consistent, and only the second transmission assembly 43 and the differential feed rack 412 need to be adjusted. The initial position or length of each structure in the third transmission assembly 44 makes the active feeding dog frame 411 and the differential feeding dog frame 412 have different motion trajectories, and they are kept flush in the vertical position.
通过主轴20驱动主动送布牙架411与差动送布牙架412在第一方向和侧向上往复运动,使得主动送布牙架411与差动送布牙架412的驱动源相同,有利于保持主动送布牙架411与差动送布牙架412运动形式的同步,避免出现多个驱动源分别带动主动送布牙架411与差动送布牙架412运动,导致竖直和侧向运动不同步的问题。Drive the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to reciprocate in the first direction and lateral direction through the main shaft 20, so that the driving source of the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 is the same, which is beneficial Keep the synchronization of the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to avoid the occurrence of multiple driving sources respectively driving the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to move, resulting in vertical and lateral Problems with out-of-sync movement.
当然,若不考虑同步问题,主动送布牙架411与差动送布牙架412的椭圆运动也可以由多个驱动源分别驱动实现。Of course, if the synchronization problem is not considered, the elliptical motions of the active cloth feeding dog 411 and the differential feeding dog 412 can also be driven by multiple driving sources respectively.
请一并参阅图11,图11为图2所示包缝机100中差动量调节机构50的结构示意图。包缝机100为了实现对主动送布牙架411与差动送布牙架412之间差动量的调节,包缝机100内还设置有差动量调节机构50,差动量调节机构50 包括调节杆51、差动曲柄52以及差动连片53,差动连片53的一端枢接于差动曲柄52,另一端连接于第二传动组件43中的盖板434,差动曲柄52的一端连接于调节杆51,其能够在调节杆51的摆动调节转动并带动差动连片53运动。调节杆51的一端固定连接于差动曲柄52,调节杆51通过自身角度的改变,调节差动连片53的位置关系。Please also refer to FIG. 11 . FIG. 11 is a schematic structural diagram of the differential adjustment mechanism 50 in the overlock sewing machine 100 shown in FIG. 2 . In order to realize the adjustment of the differential amount between the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 in the overlock sewing machine 100, the overlock sewing machine 100 is also provided with a differential amount adjusting mechanism 50, a differential amount adjusting mechanism 50 It includes an adjustment rod 51, a differential crank 52, and a differential connecting piece 53. One end of the differential connecting piece 53 is pivotally connected to the differential crank 52, and the other end is connected to the cover plate 434 in the second transmission assembly 43. The differential crank 52 One end is connected to the adjusting rod 51, which can adjust the rotation when the adjusting rod 51 swings and drives the differential link 53 to move. One end of the adjusting rod 51 is fixedly connected to the differential crank 52 , and the adjusting rod 51 adjusts the positional relationship of the differential connecting piece 53 by changing its own angle.
调节杆51在操作人员的调节下绕调节杆51与差动曲柄52的连接点转动,调节杆51的转动会带动与其固定连接的差动曲柄52转动,差动曲柄52的转动会拖动差动连片53移动。由于差动连片53与第二传动组件43中的盖板434转动连接,差动连片53被差动曲柄52的带动表现为自身绕盖板434的转动以及与盖板434沿滑槽417整体的滑动。在差动连片53的带动下,与连接块433及盖板434固定连接的侧向驱动滑块435在滑槽417内的位置发生变化,从而改变侧向驱动滑块435的运动初始位置,作为侧向驱动滑块435实际运动在侧向的分解,差动送布牙架412的运动状态也就发生改变,从而实现对主动送布牙架411与差动送布牙架412之间差动量的调节。The adjustment rod 51 rotates around the connection point between the adjustment rod 51 and the differential crank 52 under the adjustment of the operator, the rotation of the adjustment rod 51 will drive the rotation of the differential crank 52 fixedly connected with it, and the rotation of the differential crank 52 will drag the differential crank 52 to rotate. Moving connecting piece 53 moves. Since the differential connecting piece 53 is rotationally connected with the cover plate 434 in the second transmission assembly 43, the differential connecting piece 53 is driven by the differential crank 52 to perform its own rotation around the cover plate 434 and along with the cover plate 434 along the chute 417. Overall sliding. Driven by the differential connecting piece 53, the position of the lateral driving slider 435 fixedly connected to the connection block 433 and the cover plate 434 in the chute 417 changes, thereby changing the initial position of the lateral driving slider 435, As the decomposition of the actual movement of the lateral drive slider 435 in the lateral direction, the motion state of the differential feed dog 412 also changes, thereby realizing the difference between the active feed dog 411 and the differential feed dog 412. Momentum regulation.
为了进一步提高差动量调节的便捷性,本实用新型提供的差动量调节机构 50还包括设置在壳体10外侧的调节面板54,调节面板54上开设有滑槽(未标号),调节杆51与设置在滑槽内的滑块(未标号)固定连接,滑块上固设有调节件541,操作人员通过操作调节件541能够调节调节杆51的摆动位置,从而便于操作人员的操作。In order to further improve the convenience of adjusting the differential amount, the differential amount adjusting mechanism 50 provided by the utility model also includes an adjusting panel 54 arranged on the outside of the housing 10. The adjusting panel 54 is provided with a chute (not labeled), and the adjusting rod 51 is fixedly connected with a slide block (not numbered) arranged in the chute, and an adjustment member 541 is fixed on the slide block. The operator can adjust the swing position of the adjustment rod 51 by operating the adjustment member 541, thereby facilitating the operation of the operator.
进一步地,调节面板54上还可以设置刻度盘等状态标识,从而便于可视化和度量化的调节差动量。Further, the adjustment panel 54 may also be provided with status signs such as a dial, so as to facilitate the visualization and quantitative adjustment of the differential amount.
本实用新型提供的差动量调节机构50在差动曲柄52上还设置有固定轴 521,固定轴521固设在壳体10的内部并通过一个轴位螺钉522实现与调节杆 51的固定连接。通过设置固定轴521,能够将差动曲柄52稳定地设置在壳体10 上,轴位螺钉522还能够实现差动曲柄52与调节杆51之间的可靠连接,进一步提高了包缝机100工作的可靠性和稳定性。The differential amount adjustment mechanism 50 provided by the utility model is also provided with a fixed shaft 521 on the differential crank 52. The fixed shaft 521 is fixed inside the housing 10 and is fixedly connected to the adjustment rod 51 through a shaft screw 522. . By setting the fixed shaft 521, the differential crank 52 can be stably arranged on the housing 10, and the axial screw 522 can also realize a reliable connection between the differential crank 52 and the adjusting rod 51, which further improves the operation of the overlock sewing machine 100. reliability and stability.
请一并参阅图12至图14,图12为图2所示包缝机100中送布牙架调节机构60与送布牙架41配合时的结构示意图,图13为图12所示送布牙架调节机构60的分解示意图,图14为图13所示送布牙架调节机构60在另一视角下的分解示意图。Please refer to Fig. 12 to Fig. 14 together. Fig. 12 is a schematic diagram of the structure of the cloth feed dog frame adjustment mechanism 60 in the overlock sewing machine 100 shown in Fig. 2 when it cooperates with the cloth feed dog frame 41. An exploded schematic view of the dog frame adjusting mechanism 60 , and FIG. 14 is an exploded schematic view of the cloth feeding dog frame adjusting mechanism 60 shown in FIG. 13 from another perspective.
现有的包缝机100在实现缝纫作业的过程中,仅能够加工特定厚度的布料,对其他厚度范围布料的缝纫效果很差。为了提高对不同厚度布料的适应性,提升整机系统柔性制造的能力,包缝机100上还设置有送布牙架调节机构60,送布牙架调节机构60连接于送布牙架41,其通过调节送布牙架41的角度和高度,利用送布牙413改变不同厚度布料的送料状态,使得布料处于适当的张紧状态,从而提高不同厚度布料的缝纫效果。The existing overlock sewing machine 100 can only process fabrics of a specific thickness during the sewing process, and the sewing effect on fabrics in other thickness ranges is very poor. In order to improve the adaptability to fabrics of different thicknesses and improve the flexible manufacturing capability of the whole machine system, the overlock sewing machine 100 is also provided with a feed dog frame adjustment mechanism 60, which is connected to the cloth feed dog frame 41, By adjusting the angle and height of the feed dog frame 41, the feed dog 413 is used to change the feeding state of the cloth with different thickness, so that the cloth is in a proper tension state, thereby improving the sewing effect of the cloth with different thickness.
送布牙架调节机构60设置在壳体10的侧面并且连接于送布牙架41,送布牙架调节机构60包括调节组件61以及操作组件62,调节组件61的一端连接于操作组件62,另一端连接于送布牙架41,调节组件61用于调节送布牙架41的角度;操作组件62设置在壳体10上,其用于控制调节组件61。The feed dog adjustment mechanism 60 is arranged on the side of the housing 10 and connected to the cloth feed dog 41. The cloth feed dog adjustment mechanism 60 includes an adjustment assembly 61 and an operation assembly 62. One end of the adjustment assembly 61 is connected to the operation assembly 62. The other end is connected to the feed dog frame 41 , and the adjustment assembly 61 is used to adjust the angle of the cloth feed dog frame 41 ; the operation assembly 62 is arranged on the housing 10 and is used to control the adjustment assembly 61 .
在操作组件62的控制作用下,调节组件61根据布料的厚薄程度相应地调节送布牙架41的倾角,从而改变送布牙架41上送布牙413的倾角,送布牙413 整体倾斜会改变自身的高度,送布牙413通过自身高度和倾角变化适应不同厚薄程度的布料。Under the control of the operation assembly 62, the adjustment assembly 61 adjusts the inclination angle of the feed dog frame 41 accordingly according to the thickness of the cloth, thereby changing the inclination angle of the feed dog 413 on the cloth feed dog frame 41, and the overall inclination of the cloth feed dog 413 will be Changing its own height, the cloth feeding dog 413 adapts to cloths of different thicknesses through the change of its own height and inclination angle.
调节组件61包括偏心轴611及调节滑块612,偏心轴611连接于操作组件 62,调节滑块612套设在偏心轴611上并且嵌设在送布牙架41上的两个平行的延伸臂416处,偏心轴611在操作组件62的驱动下能够带动调节滑块612作动,从而调节送布牙架41的角度。The adjustment assembly 61 includes an eccentric shaft 611 and an adjustment slider 612. The eccentric shaft 611 is connected to the operation assembly 62. The adjustment slider 612 is sleeved on the eccentric shaft 611 and embedded in two parallel extension arms on the feed dog 41. At 416 , the eccentric shaft 611 can drive the adjusting slider 612 to move under the driving of the operating assembly 62 , so as to adjust the angle of the feeding dog 41 .
偏心轴611包括同心段6111以及连接于同心段6111的偏心段6112,偏心轴611的同心段6111固定在壳体10上,偏心轴611能够绕同心段6111的中心轴线转动;偏心段6112的中心与同心段6111的中心不同心,两者偏移一预设的距离,偏心段6112能够在同心段6111的带动下绕动。The eccentric shaft 611 includes a concentric section 6111 and an eccentric section 6112 connected to the concentric section 6111. The concentric section 6111 of the eccentric shaft 611 is fixed on the housing 10, and the eccentric shaft 611 can rotate around the central axis of the concentric section 6111; the center of the eccentric section 6112 The center of the concentric section 6111 is not concentric, and the two are offset by a preset distance, and the eccentric section 6112 can be driven by the concentric section 6111 to revolve.
调节滑块612呈块状,其内部中空并且套设偏心轴611的偏心段6112,调节滑块612嵌设在两个平行的延伸臂416之间,调节滑块612与偏心轴611的偏心段6112转动连接,偏心轴611的偏心段6112的绕动会带动调节滑块612 平行绕动。The adjustment slider 612 is block-shaped, and its interior is hollow and the eccentric section 6112 of the eccentric shaft 611 is sheathed. The adjustment slider 612 is embedded between the two parallel extension arms 416. 6112 is rotationally connected, and the orbiting of the eccentric section 6112 of the eccentric shaft 611 will drive the adjustment slider 612 to orbit in parallel.
由于调节滑块612嵌设在两个平行的延伸臂416之间,调节滑块612能够在延伸臂416所形成的轨道上滑动,调节滑块612在延伸臂416之间形成的滑动槽319内滑动,能够释放偏心轴611所带来的在第二方向上的运动,使得调节滑块612的平行绕动仅会带动延伸臂416在第一方向上上升或者下降。延伸臂416设置在送布牙架41的一端上,送布牙架41的另一端由主轴20固定,因此延伸臂416在第一方向上上升或者下降会带动送布牙架41发生倾斜,送布牙架41倾斜的角度由延伸臂416在第一方向上移动的距离决定。Because the adjustment slider 612 is embedded between the two parallel extension arms 416, the adjustment slider 612 can slide on the track formed by the extension arms 416, and the adjustment slider 612 is in the sliding groove 319 formed between the extension arms 416 Sliding can release the movement in the second direction brought by the eccentric shaft 611 , so that the parallel rotation of the adjusting slider 612 will only drive the extension arm 416 to rise or fall in the first direction. The extension arm 416 is arranged on one end of the cloth feed dog frame 41, and the other end of the cloth feed dog frame 41 is fixed by the main shaft 20, so the extension arm 416 will drive the cloth feed dog frame 41 to tilt when the extension arm 416 rises or falls in the first direction. The tilting angle of the tooth frame 41 is determined by the moving distance of the extension arm 416 in the first direction.
本实用新型的一个实施方式中,操作组件62通过电动控制的方式调节偏心轴611转动的角度,从而调节送布牙架41至预设的角度上。In one embodiment of the present utility model, the operating assembly 62 adjusts the rotation angle of the eccentric shaft 611 through electric control, thereby adjusting the cloth feeding dog frame 41 to a preset angle.
进一步地,操作组件62包括电控元件621及传动组件622,传动组件622 设置于电控元件621与偏心轴611之间,电控元件621通过电动控制的方式通过传动组件622调节偏心轴611的偏转角度,从而调节送布牙413的角度和高度。Further, the operation assembly 62 includes an electric control element 621 and a transmission assembly 622, the transmission assembly 622 is arranged between the electric control element 621 and the eccentric shaft 611, and the electric control element 621 adjusts the position of the eccentric shaft 611 through the transmission assembly 622 through electric control. The deflection angle, thereby adjusting the angle and height of the feeding dog 413.
本实施方式中,传动组件622采用带传动的方式将电控元件621输出的动力传递至调节组件61处。In this embodiment, the transmission assembly 622 transmits the power output by the electric control element 621 to the adjustment assembly 61 in a belt transmission manner.
具体地,传动组件622包括主动轮6221、从动轮6222及同步带6223,主动轮6221套设在电控元件621输出轴6211上,从动轮6222套设在偏心轴611 同心段6111上,同步带6223设置在主动轮6221及从动轮6222之间。主动轮 6221与电控元件621的输出轴6211固定连接,从动轮6222与偏心轴611的同心段6111固定连接,主动轮6221通过同步带6223传递电控元件621输出轴6211 的动力并带动从动轮6222转动。Specifically, the transmission assembly 622 includes a driving wheel 6221, a driven wheel 6222 and a timing belt 6223. The driving wheel 6221 is sleeved on the output shaft 6211 of the electric control element 621, the driven wheel 6222 is sleeved on the concentric section 6111 of the eccentric shaft 611, and the timing belt 6223 is arranged between the driving wheel 6221 and the driven wheel 6222. The driving wheel 6221 is fixedly connected to the output shaft 6211 of the electric control element 621, and the driven wheel 6222 is fixedly connected to the concentric section 6111 of the eccentric shaft 611. The driving wheel 6221 transmits the power of the output shaft 6211 of the electric control element 621 through the synchronous belt 6223 and drives the driven wheel 6222 turns.
本实施方式中,从动轮6222上设置有螺纹固定件6224,该螺纹固定件6224 穿设从动轮6222的中心后螺接在偏心轴611的同心段6113上,从而实现从动轮6222与偏心轴611的相互固定。In this embodiment, the driven wheel 6222 is provided with a threaded fixing part 6224, and the threaded fixing part 6224 is threaded through the center of the driven wheel 6222 and then screwed to the concentric section 6113 of the eccentric shaft 611, thereby realizing the connection between the driven wheel 6222 and the eccentric shaft 611. mutually fixed.
可以理解,在其他的实施方式中,从动轮6222还可以采用其他的方式实现与偏心轴611的固定,此时螺纹固定件6224可以省略。It can be understood that in other embodiments, the driven wheel 6222 can also be fixed to the eccentric shaft 611 in other ways, and the threaded fixing member 6224 can be omitted at this time.
主动轮6221及从动轮6222的外周均带有轮齿,而同步带6223内侧带有齿形结构,使得同步带6223与主动轮6221及从动轮6222相互啮合。电控元件621 通电产生动力后,电控元件621的输出轴6211转动会带动主动轮6221转动,从动轮6222通过同步带6223传递来自主动轮6221的转动动力,与从动轮6222 固定连接的偏心轴611一并转动,偏心轴611的转动又会带动与偏心轴611转动连接的调节滑块612发生在第一方向上的位置改变,从而实现对送布牙架41的角度和高度调节。The outer periphery of the driving wheel 6221 and the driven wheel 6222 have gear teeth, and the inside of the synchronous belt 6223 has a tooth structure, so that the synchronous belt 6223 meshes with the driving wheel 6221 and the driven wheel 6222. After the electric control element 621 is energized to generate power, the rotation of the output shaft 6211 of the electric control element 621 will drive the driving wheel 6221 to rotate, and the driven wheel 6222 transmits the rotational power from the driving wheel 6221 through the synchronous belt 6223, and the eccentric shaft fixedly connected with the driven wheel 6222 611 rotates together, and the rotation of the eccentric shaft 611 will drive the adjustment slider 612 which is rotationally connected with the eccentric shaft 611 to change its position in the first direction, thereby realizing the adjustment of the angle and height of the feed dog 41 .
电控元件621的动力输出通过同步带6223的传动方式驱动偏心轴611转动一定的预设角度,可以有效精准调整送布牙架41及送布牙413的高度及倾斜角度,进一步适应不同厚度布料的缝制,且不容易出现布料起褶或是布料分层等问题。The power output of the electronic control unit 621 drives the eccentric shaft 611 to rotate a certain preset angle through the transmission mode of the synchronous belt 6223, which can effectively and accurately adjust the height and inclination angle of the feed dog 41 and the feed dog 413, and further adapt to different thicknesses of fabrics It is easy to sew, and it is not easy to have problems such as fabric wrinkling or fabric layering.
优选地,同步带6223可以是以钢丝绳或玻璃纤维为强力层,外覆以聚氨酯或氯丁橡胶的环形带,可以理解,该同步带6223可以是其他复合材料制成,只要能保持一定强度,实现带传动的目的即可。Preferably, the synchronous belt 6223 can be a steel wire rope or glass fiber as a strong layer, covered with an endless belt of polyurethane or neoprene. It can be understood that the synchronous belt 6223 can be made of other composite materials, as long as it can maintain a certain strength, The purpose of belt transmission can be realized.
进一步地,主动轮6221设置中心通孔与电控元件621的输出轴6211过盈配合固定在电控元件621上;从轮动通过螺钉压紧固定在偏心轴611的同心段 6111上,从动轮6222的两侧端面分别设置有沿从轮动6222径向延伸出的定位板(未标号),该定位板用以限制同步带6223轴向意外脱出从轮动6222。Further, the driving wheel 6221 is provided with a central through hole and the output shaft 6211 of the electric control element 621 is fixed on the electric control element 621 through an interference fit; Positioning plates (not numbered) extending radially from the wheel 6222 are respectively provided on both end surfaces of the 6222, and the positioning plates are used to limit the synchronous belt 6223 from accidentally falling out of the wheel 6222 in the axial direction.
当然,主动轮6221还可以也可以采用例如螺钉紧固等方式来固定于电控元件621上,从动轮6222还可以采用除螺钉固定以外的其他方式来固定于同心段 6111上;只要该固定方式能够实现主动轮6221、从动轮6222及同步带6223三者之间的可靠连接并联动即可。Of course, the driving wheel 6221 can also be fixed on the electric control element 621 by means such as screw fastening, and the driven wheel 6222 can also be fixed on the concentric section 6111 by means other than screw fixing; as long as the fixing method It only needs to realize the reliable connection and linkage among the driving wheel 6221 , the driven wheel 6222 and the synchronous belt 6223 .
进一步地,为保持同步带6223的传送效率,在同步带6223上还安装有驱使同步带6223处于张紧状态的张紧件(图未示)。Further, in order to maintain the transmission efficiency of the synchronous belt 6223, a tension member (not shown) is installed on the synchronous belt 6223 to drive the synchronous belt 6223 in a tensioned state.
优选地,张紧件设置成条状结构,该张紧件的一端可固定在壳体10上,另一端压在同步带6223外侧,张紧件6226用以控制同步带6223的张紧力。Preferably, the tension member is arranged in a strip structure, one end of the tension member can be fixed on the housing 10 , and the other end is pressed on the outside of the timing belt 6223 , and the tension member 6226 is used to control the tension of the timing belt 6223 .
本实施方式中,由于电控元件621输出轴6211的中轴线与偏心轴611的中轴线相互平行,因此同步带6223的传动方向与偏心轴611的转动方向一致。可以理解,在其他的实施方式中,当电控元件621输出轴6211的中轴线与偏心轴 611的中轴线偏转为其他角度时,主动轮6221的中轴线与从动轮6222的中轴线还可以形成其他角度,例如垂直设置或者同步带6223形成交叉带传动,只要能实现电控元件621通过同步带6223传送实现控制偏心轴611转动预设角度即可。In this embodiment, since the central axis of the output shaft 6211 of the electric control element 621 and the central axis of the eccentric shaft 611 are parallel to each other, the transmission direction of the synchronous belt 6223 is consistent with the rotational direction of the eccentric shaft 611 . It can be understood that, in other embodiments, when the central axis of the output shaft 6211 of the electric control element 621 and the central axis of the eccentric shaft 611 deflect at other angles, the central axis of the driving wheel 6221 and the central axis of the driven wheel 6222 can also form a For other angles, such as vertical setting or the synchronous belt 6223 forming a cross-belt transmission, as long as the electronic control element 621 can be transmitted through the synchronous belt 6223 to control the rotation of the eccentric shaft 611 to a preset angle.
可以理解,本实用新型并不限定传动组件622仅能够采用上述的带传动的传动方式;在其他的实施方式中,传动组件622还可以采用链传动、蜗轮蜗杆、齿轮传动等其他传动方式中的一种或一种以上。It can be understood that the utility model does not limit the transmission assembly 622 to only adopt the above-mentioned belt transmission transmission mode; One or more than one.
本实施方式中,电控元件621为步进电机。可以理解,在其他的实施方式中,电控元件621也可以替换为除步进电机之外的其他电力驱动元件。只要该电力驱动元件能够实现电动控制即可。In this embodiment, the electric control element 621 is a stepping motor. It can be understood that in other embodiments, the electric control element 621 can also be replaced by other electric drive elements except the stepping motor. As long as the electric drive element can realize electric control.
在本实用新型的一个实施方式中,调节组件61还包括轴套613,轴套613 套设偏心轴611的同心段6111并且固定在壳体10上,轴套613用于承载偏心轴611,提供了偏心轴611稳定的转动环境。轴套613具有抗腐蚀、成本低等优点,更适宜低速转动的工况环境。In one embodiment of the present utility model, the adjustment assembly 61 further includes a shaft sleeve 613, the shaft sleeve 613 sleeves the concentric section 6111 of the eccentric shaft 611 and is fixed on the housing 10, the shaft sleeve 613 is used to carry the eccentric shaft 611, providing A stable rotating environment for the eccentric shaft 611 is ensured. The shaft sleeve 613 has the advantages of anti-corrosion and low cost, and is more suitable for working conditions of low-speed rotation.
进一步地,轴套613为铜套。可以理解,在其他的实施方式中,套管还可以采用除铜之外的其他材料制成;在不考虑成本以及低速转动的工况要求下,轴套613也可以采用滚动轴承。Further, the shaft sleeve 613 is a copper sleeve. It can be understood that, in other embodiments, the bushing can also be made of other materials than copper; the bushing 613 can also be made of a rolling bearing if cost and low-speed rotation requirements are not considered.
在本实用新型的一个实施方式中,调节滑块612的两侧各设置了一个挡圈 614,两个挡圈614相对设置在调节滑块612的两侧,并且与调节滑块612顺次套设在偏心轴611的偏心段6112上,挡圈614用于固定调节滑块612在偏心轴 611上的位置,避免调节滑块612因震动而偏移出滑动槽418。In one embodiment of the present utility model, two retaining rings 614 are respectively arranged on both sides of the adjusting slider 612, and the two retaining rings 614 are arranged on both sides of the adjusting slider 612 oppositely, and are sequentially sleeved with the adjusting slider 612. Installed on the eccentric section 6112 of the eccentric shaft 611 , the retaining ring 614 is used to fix the position of the adjusting slider 612 on the eccentric shaft 611 to prevent the adjusting slider 612 from shifting out of the sliding groove 418 due to vibration.
进一步地,挡圈614采用螺钉压紧的方式固定于偏心轴611的偏心段6112 上。当然,挡圈614还可以采用胶固、铆接等其他方式固定于偏心轴611上,只要挡圈614能够稳固地固定在偏心轴611的偏心段6112上即可;调节滑块612 也可以采用其他的元件来实现自身的限位,此时挡圈614可以省略。Further, the retaining ring 614 is fixed on the eccentric section 6112 of the eccentric shaft 611 by means of screw compression. Of course, the retaining ring 614 can also be fixed on the eccentric shaft 611 by other methods such as glue fixing and riveting, as long as the retaining ring 614 can be firmly fixed on the eccentric section 6112 of the eccentric shaft 611; To achieve its own positioning, the stop ring 614 can be omitted.
为了实现对送布牙架倾角和高度的复位,使得包缝机100能够在每次开机时或者每次调整时复位送布牙架41,包缝机100内还设置有感应组件63,感应组件63用于感应并检测偏心轴611的偏转角度,感应组件63与一控制件电性连接,该控制件与一驱动器电性连接,该驱动器与偏心轴611连接并能够驱动偏心轴611转动。In order to realize the reset of the inclination and height of the feed dog frame, so that the overlock sewing machine 100 can reset the cloth feed dog frame 41 every time it is turned on or adjusted, an induction component 63 is also arranged in the overlock sewing machine 100, and the induction component 63 is used to sense and detect the deflection angle of the eccentric shaft 611. The sensing component 63 is electrically connected to a control element, and the control element is electrically connected to a driver. The driver is connected to the eccentric shaft 611 and can drive the eccentric shaft 611 to rotate.
感应组件63持续感知并获取偏心轴611的偏转角度,当需要复位送布牙架时,控制件驱动该驱动器运转,该驱动器的运转会驱动对应连接的偏心轴611 转动直至偏心轴611处于控制件所预设的角度处,偏心轴611的偏心转动能够带动送布牙架41复位,从而实现送布牙架41的整个复位过程。The sensing component 63 continuously senses and acquires the deflection angle of the eccentric shaft 611. When the feed dog needs to be reset, the control part drives the driver to rotate, and the operation of the driver will drive the correspondingly connected eccentric shaft 611 to rotate until the eccentric shaft 611 is in the position of the control part. At the preset angle, the eccentric rotation of the eccentric shaft 611 can drive the cloth feeding dog 41 to reset, thereby realizing the whole reset process of the cloth feeding dog 41 .
其中,偏心轴611在复位过程中的转动角度由控制件根据感应组件63的检测结果和预设的角度计算而得,也即感应组件63对偏心轴611偏转角度的探测结果与预设的角度之间的偏差量,就是偏心轴611在复位过程中的转动角度。Wherein, the rotation angle of the eccentric shaft 611 in the reset process is calculated by the control member according to the detection result of the sensing component 63 and the preset angle, that is, the detection result of the sensing component 63 to the deflection angle of the eccentric shaft 611 is compared with the preset angle The deviation between them is the rotation angle of the eccentric shaft 611 during the reset process.
需要说明的是,控制件预设的角度指的是偏心轴611需要调整到的目标角度,此时送布牙架41处于目标倾角和高度上。本实施方式中,预设的角度指的是送布牙架41在水平时偏心轴611的角度,此时送布牙架41处于水平位置。当然,在其他的实施方式中,预设的角度还可以为上述之外的其他角度,预设的角度具体选择为何值可以根据实际的工况要求选择。It should be noted that the preset angle of the control member refers to the target angle to which the eccentric shaft 611 needs to be adjusted, and at this time the feed dog frame 41 is at the target inclination angle and height. In this embodiment, the preset angle refers to the angle of the eccentric shaft 611 when the cloth feeding dog frame 41 is horizontal, and at this time the cloth feeding dog frame 41 is in a horizontal position. Certainly, in other implementation manners, the preset angle may also be other angles than those mentioned above, and the specific value of the preset angle may be selected according to the requirements of actual working conditions.
本实施方式中,上述的驱动器选择为电控元件621,从而避免包缝机100还需要额外的设置驱动器,减少整机的零部件数量,提高整机的紧凑性;控制件选择为包缝机100的控制中心,该控制中心还同时控制包缝机100各个执行机构的运转,控制件选择为包缝机100的控制中心能够避免需要额外设置控制件,减少整机的零部件数量,提高整机的紧凑性。In this embodiment, the above-mentioned driver is selected as the electronic control element 621, thereby avoiding the need for an additional driver for the overlock sewing machine 100, reducing the number of parts of the whole machine, and improving the compactness of the whole machine; the control part is selected as an overlock sewing machine 100 control center, the control center also controls the operation of each actuator of the overlock sewing machine 100 at the same time, and the control part is selected as the control center of the overlock sewing machine 100, which can avoid the need for additional control parts, reduce the number of parts of the whole machine, and improve the overall performance. The compactness of the machine.
此时,感应组件63持续感知并获取偏心轴611的偏转角度,当需要复位送布牙架时,控制包缝机100各个执行机构运转的整机控制中心驱动电控元件621 运转,电控元件621运转并通过传动组件622带动偏心轴611转动至控制中心预设的角度处,偏心轴611的转动带动送布牙架41复位至目标的倾角和高度上,从而实现复位过程。At this time, the induction component 63 continuously senses and obtains the deflection angle of the eccentric shaft 611. When the cloth feed dog needs to be reset, the control center of the whole machine that controls the operation of each actuator of the overlock sewing machine 100 drives the electric control element 621 to operate, and the electric control element 621 runs and drives the eccentric shaft 611 to rotate to the preset angle of the control center through the transmission assembly 622, and the rotation of the eccentric shaft 611 drives the feeding dog frame 41 to reset to the target inclination angle and height, thereby realizing the reset process.
可以理解,本实用新型并不限制驱动器仅能够选择为上述的电控元件621,在其他的实施方式中,包缝机100还可以设置额外的电机、气缸或者电磁铁来实现对偏心轴611转动角度的调节;本实用新型也不限定控制件仅能够选择为包缝机100的整机控制中心,在其他的实施方式中,包缝机100还可以设置控制元件、控制芯片等额外的控制件来实现对电控元件621的控制以及感应组件 63检测信号的处理。It can be understood that the present invention does not limit the driver to be selected as the above-mentioned electric control element 621. In other embodiments, the overlock sewing machine 100 can also be provided with an additional motor, cylinder or electromagnet to realize the rotation of the eccentric shaft 611. Adjustment of the angle; the utility model does not limit the control member to be only the complete machine control center of the overlock sewing machine 100. In other embodiments, the overlock sewing machine 100 can also be provided with additional control members such as control elements and control chips. To realize the control of the electric control element 621 and the processing of the detection signal of the sensing component 63 .
本实施方式中,感应组件63利用霍尔效应来检测偏心轴611的转动角度。感应组件63包括霍尔传感器631以及磁性件(图未示),磁性件连接于偏心轴 611,其能够随偏心轴611偏转角度的变化而发生位置变化;霍尔传感器631能够感知自身周围的磁场,当磁性件的位置发生改变,霍尔传感器631能够通过自身周围的磁场变化量计算出磁性件的位置变化量;当磁性件与霍尔传感器631 之间的偏移量与偏心轴611当前的角度形成对应关系时,霍尔传感器631就能够通过磁性件所引起的磁场变化检测出偏心轴611当前的偏转角度。In this embodiment, the sensing component 63 uses the Hall effect to detect the rotation angle of the eccentric shaft 611 . The induction assembly 63 includes a Hall sensor 631 and a magnetic part (not shown in the figure), the magnetic part is connected to the eccentric shaft 611, and its position can change with the change of the deflection angle of the eccentric shaft 611; the Hall sensor 631 can sense the magnetic field around itself , when the position of the magnetic part changes, the Hall sensor 631 can calculate the position change of the magnetic part through the change of the magnetic field around itself; when the offset between the magnetic part and the Hall sensor 631 is the same as the current When the angles form a corresponding relationship, the Hall sensor 631 can detect the current deflection angle of the eccentric shaft 611 through the change of the magnetic field caused by the magnetic element.
在本实用新型的一个实施方式中,磁性件为磁钢。可以理解,在其他的实施方式中,磁性件还可以为除磁钢之外其他的具有磁性的元件。In one embodiment of the present utility model, the magnetic member is magnet steel. It can be understood that, in other implementation manners, the magnetic member can also be other magnetic elements besides the magnetic steel.
本实施方式中,为了实现磁性件与偏心轴611的固定连接,磁性件设置在有连接件632,连接件632大致呈条状,其一端固定并卡接在偏心轴611的同心段6111上,另一端伸出偏心轴611并伸入霍尔传感器631与壳体10之间。In this embodiment, in order to realize the fixed connection between the magnetic part and the eccentric shaft 611, the magnetic part is provided with a connecting part 632. The connecting part 632 is roughly strip-shaped, one end of which is fixed and clamped on the concentric section 6111 of the eccentric shaft 611, The other end protrudes from the eccentric shaft 611 and extends between the Hall sensor 631 and the housing 10 .
具体地,连接片632远离偏心轴611的一端开设有凹槽(图未示),磁性件嵌入并固定在该凹槽内并与霍尔传感器631形成对应。可以理解,在其他的实施方式中,磁性件还可以通过粘结、螺接等方式固定在偏心轴611的其他位置处,只要磁性件能够设置在连接片632上并能够被霍尔传感器631检测到即可。Specifically, a groove (not shown) is formed on the end of the connecting piece 632 away from the eccentric shaft 611 , and the magnetic element is embedded and fixed in the groove and corresponds to the Hall sensor 631 . It can be understood that in other embodiments, the magnetic piece can also be fixed on other positions of the eccentric shaft 611 by bonding, screwing, etc., as long as the magnetic piece can be arranged on the connecting piece 632 and can be detected by the Hall sensor 631 just arrive.
通过在偏心轴611与霍尔传感器631之间设置连接于偏心轴611的连接件 632,一方面连接件632能够承载并固定磁性件,另一方面连接件632能够放大偏心轴611的转动角度,有助于提高霍尔传感器632的检测精度。当然,磁性件也可以直接设置在偏心轴611上,此时连接件632可以省略。By providing a connecting piece 632 connected to the eccentric shaft 611 between the eccentric shaft 611 and the Hall sensor 631, on the one hand, the connecting piece 632 can carry and fix the magnetic piece; on the other hand, the connecting piece 632 can enlarge the rotation angle of the eccentric shaft 611, It helps to improve the detection accuracy of the Hall sensor 632. Of course, the magnetic piece can also be directly arranged on the eccentric shaft 611, and the connecting piece 632 can be omitted in this case.
感应组件63通过磁性件与偏心轴611之间的相互连接,形成偏心轴611转动角度与磁性件位置之间的对应关系,磁性件的具体位置可以被霍尔传感器631 检测获得,从而实现利用感应组件63检测并获得偏心轴611当前转动角度的参数。The induction component 63 forms the corresponding relationship between the rotation angle of the eccentric shaft 611 and the position of the magnetic part through the mutual connection between the magnetic part and the eccentric shaft 611. The specific position of the magnetic part can be detected by the Hall sensor 631, thereby realizing the use of induction The component 63 detects and obtains parameters of the current rotation angle of the eccentric shaft 611 .
霍尔传感器631与上述的控制件电性连接,霍尔传感器631能够将自己获得的转角参数发送至上述的控制件处,控制件再根据该参数控制电控元件621 转动至预设的角度处,从而实现对送布牙架41的复位过程。The Hall sensor 631 is electrically connected to the above-mentioned control part, and the Hall sensor 631 can send the rotation angle parameter obtained by itself to the above-mentioned control part, and the control part then controls the electric control component 621 to rotate to a preset angle according to the parameter , so as to realize the reset process of the feed dog frame 41.
可以理解,本实用新型并不限定仅能够采用霍尔效应来检测偏心轴611的转动角度;在其他的实施方式中,感应组件63还可以采用角度传感器、陀螺仪等其他装置和原理来检测偏心轴611的转动角度。It can be understood that the present utility model is not limited to only using the Hall effect to detect the rotation angle of the eccentric shaft 611; in other embodiments, the sensing component 63 can also use other devices and principles such as an angle sensor and a gyroscope to detect the eccentricity The angle of rotation of the shaft 611.
进一步地,为了限制偏心轴611的转动角度,避免偏心轴611在停机时转动过大的角度而使得磁性件移动过大距离,造成磁性件离开霍尔传感器631探测范围的问题,本实用新型提供的包缝机100在壳体10上开设有限位槽633,限位槽633开设为扇形,连接件632沿扇形限位槽633的径向延伸并且仅能够在有限的角度范围内转动。Furthermore, in order to limit the rotation angle of the eccentric shaft 611 and avoid the excessive rotation of the eccentric shaft 611 when the machine stops, the magnetic parts will move too far, causing the magnetic parts to leave the detection range of the Hall sensor 631. The utility model provides In the overlock sewing machine 100 of the present invention, a limiting groove 633 is provided on the housing 10, and the limiting groove 633 is opened in a fan shape, and the connecting member 632 extends radially along the fan-shaped limiting groove 633 and can only rotate within a limited angle range.
本实施方式中,连接件632可转动的角度范围限制为0-120°,也即限位槽 633的扇形圆心角范围为0-120°;可以理解,在其他的实施方式中,连接件632 可转动的角度范围还可以设置为除上述之外的其他角度。In this embodiment, the rotatable angle range of the connecting piece 632 is limited to 0-120°, that is, the range of the fan-shaped central angle of the limiting groove 633 is 0-120°; it can be understood that in other embodiments, the connecting piece 632 The rotatable angle range can also be set to other angles than the above.
下面阐释包缝机100通过送布牙架调节机构60调节送布牙架41的角度和高度,实现适应不同厚薄程度布料的原理。The principle that the overlock sewing machine 100 adjusts the angle and height of the feed dog 41 through the feed dog adjustment mechanism 60 to adapt to different thicknesses of cloth will be explained below.
当送布牙架41的一端在送布牙架调节机构60的调节下发生高度改变时,送布牙架41整体的倾角发生改变,送布牙架41整体倾角的改变会改变送布牙 413的倾角,也即主动牙4131与差动牙4132从水平平齐改变为斜角平齐,由于主动牙4131与差动牙4132分别以不同的椭圆轨迹送布,两者之间角度倾斜带来的高度改变会改变机头的缝纫效果。When one end of the feed dog 41 changes in height under the adjustment of the feed dog adjustment mechanism 60, the overall inclination of the feed dog 41 changes, and the change in the overall inclination of the feed dog 41 will change the height of the feed dog 413. The inclination angle of the active tooth 4131 and the differential tooth 4132 is changed from being horizontally aligned to being evenly aligned at an oblique angle. Since the active tooth 4131 and the differential tooth 4132 are fed in different elliptical trajectories, the angle between the two is inclined. Changing the height of the machine head will change the sewing effect.
请一并参阅图15a至图15c,图15a为送布牙架41处于普通工作状态时的原理示意图,图15b为送布牙架41处于厚料工作状态时的原理示意图,图15c 为送布牙架41处于薄料工作状态时的原理示意图。图中,迹象S表示主动牙4131 与差动牙4132的椭圆运动轨迹,V表示主动牙4131与差动牙4132切出工作平面时的切角方向,F表示主动牙4131与差动牙4132对布料的弹力方向。Please refer to Figure 15a to Figure 15c together, Figure 15a is a schematic diagram of the principle when the cloth feed dog 41 is in a normal working state, Figure 15b is a schematic diagram of the principle when the cloth feed dog 41 is in a thick material working state, and Figure 15c is a schematic diagram of the cloth feeding Schematic diagram of the principle when the tooth frame 41 is in the thin material working state. In the figure, the sign S represents the elliptical motion track of the active tooth 4131 and the differential tooth 4132, V represents the cutting angle direction when the active tooth 4131 and the differential tooth 4132 cut out the working plane, and F represents the pairing of the active tooth 4131 and the differential tooth 4132. The stretch direction of the cloth.
(1)送布牙架41处于普通工作状态时:送布牙架41不倾斜,主动牙4131 与差动牙4132水平平齐,主动牙4131与差动牙4132同步接触布料,此时主动牙4131与差动牙4132作用于布料的弹力F的方向与主动牙4131与差动牙4132 切出工作平面时的切角方向相同,均为竖直方向,此状态适宜缝纫加工普通厚度、硬度适中的布料。(1) When the cloth feeding dog frame 41 is in the normal working state: the cloth feeding dog frame 41 is not tilted, the driving tooth 4131 is level with the differential tooth 4132, and the driving tooth 4131 and the differential tooth 4132 contact the cloth synchronously. The direction of the elastic force F of 4131 and differential tooth 4132 acting on the fabric is the same as the cutting angle direction when the active tooth 4131 and differential tooth 4132 cut out the working plane, both are vertical directions, and this state is suitable for sewing with normal thickness and moderate hardness fabric.
(2)送布牙架41处于厚料工作状态时:送布牙架41倾斜,使得主动牙4131 的高度低于差动牙4132的高度,此时主动牙4131与差动牙4132作用于布料的弹力F的方向仍保持竖直方向,但是主动牙4131与差动牙4132切出工作平面时的切角方向不再保持竖直方向,而是以斜切的方式进行送布;(2) When the cloth feeding dog frame 41 is in the working state of thick material: the cloth feeding dog frame 41 is tilted so that the height of the active tooth 4131 is lower than the height of the differential tooth 4132. At this time, the active tooth 4131 and the differential tooth 4132 act on the cloth The direction of the elastic force F remains vertical, but the cutting angle direction when the active tooth 4131 and the differential tooth 4132 cut out the working plane no longer maintains the vertical direction, but feeds the cloth in an oblique cutting manner;
由于主动牙4131的高度低于差动牙4132的高度,差动牙4132先于主动牙 4131上升到针板上方并提前接触布料,差动牙4132的送布效率高于主动牙4131 的送布效率,因此主动牙4131与差动牙4132在输送布料时,差动牙4132相对于主动牙4131具有一定的追赶效果,形成对布料的推动效果,使得多层、梗缝等厚料送布流畅,针距均匀,缝纫品质更佳。Since the height of the active tooth 4131 is lower than that of the differential tooth 4132, the differential tooth 4132 rises above the needle plate before the active tooth 4131 and contacts the cloth in advance, and the cloth feeding efficiency of the differential tooth 4132 is higher than that of the active tooth 4131 Therefore, when the active tooth 4131 and the differential tooth 4132 are conveying the cloth, the differential tooth 4132 has a certain catch-up effect relative to the active tooth 4131, forming a pushing effect on the cloth, so that the thick materials such as multi-layer and stem seams can be fed smoothly , the needle pitch is uniform, and the sewing quality is better.
(3)送布牙架41处于薄料工作状态时:送布牙架41倾斜,使得主动牙4131 的高度高于差动牙4132的高度,此时主动牙4131与差动牙4132作用于布料的弹力F的方向仍保持竖直方向,但是主动牙4131与差动牙4132切出工作平面时的切角方向不再保持竖直方向,主动牙4131与差动牙4132以斜切的方式进行送布;(3) When the cloth feeding dog frame 41 is in the working state of thin material: the cloth feeding dog frame 41 is tilted so that the height of the active tooth 4131 is higher than the height of the differential tooth 4132. At this time, the active tooth 4131 and the differential tooth 4132 act on the cloth The direction of the elastic force F still remains vertical, but the cutting angle direction when the active tooth 4131 and the differential tooth 4132 cut out the working plane no longer maintains the vertical direction, and the active tooth 4131 and the differential tooth 4132 are cut obliquely. send cloth;
由于主动牙4131的高度高于差动牙4132的高度,主动牙4131先于差动牙 4132上升到针板13上方并提前接触布料,主动牙4131的送布效率高于差动牙 4132的送布效率,因此主动牙4131与差动牙4132在输送布料时,主动牙4131 相对于差动牙4132具有一定的远离效果,形成对布料的拖拉效果,使得网纱等薄料平整不褶皱,缝纫品质更佳。Since the height of the active tooth 4131 is higher than that of the differential tooth 4132, the active tooth 4131 rises above the needle plate 13 before the differential tooth 4132 and contacts the cloth in advance, and the feeding efficiency of the active tooth 4131 is higher than that of the differential tooth 4132. Therefore, when the active tooth 4131 and the differential tooth 4132 are conveying the cloth, the active tooth 4131 has a certain distance away from the differential tooth 4132, forming a drag effect on the cloth, so that the thin material such as mesh is flat and does not wrinkle, and the sewing Better quality.
本实用新型提供的包缝机100通过设置与控制件电性连接的感应组件63,能够检测偏心轴611的转动角度,使得每次开机或者检测前送布牙架41可以复位至初始位置,从而确保后续调节的精确度,包缝机100整机的工作能力提升,具有广泛的应用前景。The overlock sewing machine 100 provided by the utility model can detect the rotation angle of the eccentric shaft 611 by setting the induction component 63 electrically connected with the control member, so that the cloth feeding dog 41 can be reset to the initial position every time the machine is turned on or before detection, thereby To ensure the accuracy of subsequent adjustments, the working capacity of the overlock sewing machine 100 is improved, and has broad application prospects.
本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上实施方式所作的适当改变和变化都落在本实用新型要求保护的范围内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above implementation methods Appropriate changes and changes all fall within the scope of protection of the utility model.
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CN111707921A (en) * | 2020-07-23 | 2020-09-25 | 苏州朗之睿电子科技有限公司 | Test seat for semiconductor device with accurate test |
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CN111621928A (en) * | 2020-05-13 | 2020-09-04 | 苏州大喆智能科技有限公司 | Automatic change two sides individual layer multilayer surface fabric overedger |
CN111707921A (en) * | 2020-07-23 | 2020-09-25 | 苏州朗之睿电子科技有限公司 | Test seat for semiconductor device with accurate test |
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