CN209353054U - Cloth feeding dog frame adjustment mechanism and overlock sewing machine using the mechanism - Google Patents
Cloth feeding dog frame adjustment mechanism and overlock sewing machine using the mechanism Download PDFInfo
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Abstract
本实用新型提供一种送布牙架调节机构,用于调节包缝机中的送布牙架,送布牙架调节机构包括调节组件及操作组件,调节组件包括调节滑块及偏心轴,调节滑块嵌设于送布牙架内并能够相对送布牙架滑动,偏心轴具有同心段及连接于同心段的偏心段,偏心轴的偏心段穿设调节滑块并与调节滑块转动配合,操作组件包括控制元件,控制元件转动地连接于偏心轴的同心段,控制元件通过改变自身的转动量调节送布牙架的倾角和高度。本实用新型还提供一种应用上述送布牙架调节机构的包缝机。本实用新型提供的送布牙架调节机构,能够调节送布牙架的倾角和高度;使用上述送布牙架调节机构的包缝机,缝纫质量提高,具有广泛的应用前景。
The utility model provides a cloth feeding tooth frame adjustment mechanism, which is used for adjusting the cloth feeding tooth frame in an overlock sewing machine. The cloth feeding tooth frame adjustment mechanism includes an adjustment component and an operation component. The slider is embedded in the feed dog rack and can slide relative to the feed dog rack. The eccentric shaft has a concentric section and an eccentric section connected to the concentric section. The eccentric section of the eccentric shaft passes through the adjusting slider and cooperates with the adjusting slider. , the operating assembly includes a control element, the control element is rotatably connected to the concentric section of the eccentric shaft, and the control element adjusts the inclination and height of the feed dog frame by changing its own rotation amount. The utility model also provides an overlock sewing machine using the above-mentioned cloth feeding dog frame adjustment mechanism. The cloth feeding dog frame adjustment mechanism provided by the utility model can adjust the inclination and height of the cloth feeding dog frame; the overlock sewing machine using the cloth feeding dog frame adjusting mechanism improves the sewing quality and has wide application prospects.
Description
技术领域technical field
本实用新型涉及缝纫技术领域,尤其涉及一种送布牙架调节机构及使用该装置的包缝机。The utility model relates to the technical field of sewing, in particular to a cloth feeding dog frame adjustment mechanism and an overlock sewing machine using the device.
背景技术Background technique
包缝机主要用于纺织品的锁边缝制,在缝纫领域中具有广泛的应用。包缝机的送料过程主要依赖送布牙架的往复椭圆运动实现,包缝机通过送布牙架不断地顶起和拉动针板上的布料,从而将待加工的布料持续地拖运至机头处,以完成整个送料过程。但是目前的包缝机,仅能加工特定厚度的布料,在缝制厚料时会因为送布牙架拖布力的不足而导致布料分层或线迹过密,在缝制薄料时又会因为送料过多而导致线迹褶皱。包缝机无法适应不同厚薄程度的布料,制约着包缝机的发展和应用。Overlock sewing machine is mainly used for overlock sewing of textiles, and has a wide range of applications in the field of sewing. The feeding process of the overlock sewing machine mainly depends on the reciprocating elliptical motion of the feed dog. The overlock sewing machine continuously lifts and pulls the cloth on the needle plate through the feed dog, so that the cloth to be processed is continuously dragged to the machine. head to complete the entire feeding process. However, the current overlock sewing machine can only process fabrics of a specific thickness. When sewing thick fabrics, the cloth will be layered or the stitches are too dense due to the insufficient mopping force of the cloth feed dog. When sewing thin fabrics, it will Stitch puckering due to overfeeding. Overlock sewing machines cannot adapt to fabrics of different thicknesses, which restricts the development and application of overlock sewing machines.
实用新型内容Utility model content
有鉴于此,有必要提供一种送布牙架调节机构及使用该装置的包缝机,该送布牙架调节机构通过调节送布牙架的倾角和高度来适应不同厚薄程度的布料,包缝机的加工质量提高,整机系统柔性制造的能力提升。In view of this, it is necessary to provide a cloth feed dog adjustment mechanism and an overlock sewing machine using the device. The cloth feed dog adjustment mechanism can adapt to different thicknesses of cloth by adjusting the inclination and height of the cloth feed dog, including The processing quality of the sewing machine is improved, and the flexible manufacturing capability of the whole machine system is improved.
本实用新型提供一种送布牙架调节机构,用于调节包缝机中的送布牙架,所述送布牙架调节机构包括调节组件及操作组件,所述调节组件包括调节滑块及偏心轴,所述调节滑块嵌设于所述送布牙架内并能够相对所述送布牙架滑动,所述偏心轴具有同心段及连接于所述同心段的偏心段,所述偏心轴的偏心段穿设所述调节滑块并与所述调节滑块转动配合,所述操作组件包括控制元件,所述控制元件连接于所述偏心轴的同心段,所述控制元件通过改变自身的转动量调节所述送布牙架的倾角和高度。The utility model provides a cloth feeding dog frame adjustment mechanism, which is used for adjusting the cloth feeding dog frame in an overlock sewing machine. The cloth feeding dog frame adjusting mechanism includes an adjustment assembly and an operation assembly, and the adjustment assembly includes an adjustment slider and an An eccentric shaft, the adjusting slider is embedded in the feed dog frame and can slide relative to the cloth feed dog frame, the eccentric shaft has a concentric section and an eccentric section connected to the concentric section, the eccentric The eccentric section of the shaft passes through the adjustment slider and rotatably cooperates with the adjustment slider. The operation assembly includes a control element, which is connected to the concentric section of the eccentric shaft. The control element changes its own The amount of rotation adjusts the inclination and height of the feed dog.
进一步地,所述控制元件为电控元件,所述电控元件通过电动控制的方式改变自身的转动量并调节所述送布牙架的倾角和高度。Further, the control element is an electric control element, and the electric control element changes its own rotation amount and adjusts the inclination angle and height of the feeding dog frame through electric control.
进一步地,所述操作组件还包括固定座,所述固定座承载所述电控元件并装设于所述包缝机的壳体处。Further, the operation assembly further includes a fixed seat, which carries the electric control element and is installed at the casing of the overlock sewing machine.
进一步地,所述控制元件为控制杆,所述控制杆通过手动控制的方式改变自身的转动量并调节所述送布牙架的倾角和高度。Further, the control element is a control rod, and the control rod changes its own rotation amount and adjusts the inclination angle and height of the feed dog frame through manual control.
进一步地,所述操作组件包括锁紧盘,所述锁紧盘上开设有滑槽,所述控制杆连接于所述锁紧盘并能够在所述滑槽内滑动。Further, the operating assembly includes a locking disc, and a sliding slot is opened on the locking disc, and the control rod is connected to the locking disc and can slide in the sliding slot.
进一步地,所述锁紧盘上还设置有状态标识,所述状态标识用于标识所述送布牙架的倾角与高度状态,并指引操作人员的操作。Further, the locking disc is also provided with a state mark, which is used to mark the inclination angle and height state of the feed dog frame, and guide the operation of the operator.
进一步地,所述锁紧盘上还设置有锁紧螺母,所述锁紧螺母固定连接于所述控制杆并限制所述控制杆在垂直滑槽延伸方向上的移动。Further, a locking nut is further provided on the locking disc, and the locking nut is fixedly connected to the control rod and limits the movement of the control rod in the direction of extending vertically to the chute.
进一步地,所述操作组件还包括传动组件,所述传动组件设置于所述偏心轴的同心段与所述控制元件之间,所述控制元件通过所述传动组件带动所述偏心轴转动。Further, the operation assembly further includes a transmission assembly, the transmission assembly is arranged between the concentric section of the eccentric shaft and the control element, and the control element drives the eccentric shaft to rotate through the transmission assembly.
进一步地,所述传动组件包括蜗轮及蜗杆,所述蜗轮套设于所述偏心轴的同心段,所述蜗杆套设于所述控制元件的输出轴上,所述蜗轮与所述蜗杆之间的啮合转动带动所述偏心轴转动。Further, the transmission assembly includes a worm gear and a worm, the worm gear is sleeved on the concentric section of the eccentric shaft, the worm is sleeved on the output shaft of the control element, and the worm gear and the worm The meshing rotation drives the eccentric shaft to rotate.
进一步地,所述传动组件包括连接销、传动曲柄、导向件及滑块,所述传动曲柄的一端连接于所述连接销,另一端连接于所述滑块,所述连接销相对所述传动曲柄的一端连接于所述控制元件,所述导向件穿设所述滑块,所述滑块转动连接于所述调节组件,所述滑块在所述传动曲柄的带动下沿所述导向件滑动并带动所述调节组件转动。Further, the transmission assembly includes a connection pin, a transmission crank, a guide and a slider, one end of the transmission crank is connected to the connection pin, and the other end is connected to the slider, and the connection pin is opposite to the transmission. One end of the crank is connected to the control element, the guide piece passes through the slider, and the slider is rotatably connected to the adjustment assembly, and the slider moves along the guide piece under the drive of the transmission crank. slide and drive the adjustment assembly to rotate.
本实用新型还提供一种包缝机,包括送布牙架及连接于所述送布牙架的送布牙架调节机构,所述送布牙架调节机构为上述任意一项所述的送布牙架调节机构。The utility model also provides an overlock sewing machine, which includes a cloth feeding dog frame and a cloth feeding dog frame adjusting mechanism connected to the cloth feeding dog frame, and the cloth feeding dog frame adjusting mechanism is the feeding dog frame described in any one of the above-mentioned items. Cloth rack adjustment mechanism.
本实用新型提供的所述送布牙架调节机构,能够调节所述送布牙架的倾角和高度,使得所述送布牙架能够根据不同布料的厚薄程度改变所述送布牙对布料的送料状态。使用上述送布牙架调节机构的包缝机,缝纫质量提高,整机系统柔性制造的能力提升,具有广泛的应用前景。The adjusting mechanism of the cloth feeding dog provided by the utility model can adjust the inclination and height of the cloth feeding dog, so that the cloth feeding dog can change the distance between the cloth feeding dog and the cloth according to the thickness of different cloths. Feed status. The overlock sewing machine using the above-mentioned cloth feed dog adjustment mechanism can improve the sewing quality and the flexible manufacturing capability of the whole machine system, and has wide application prospects.
附图说明Description of drawings
图1为本实用新型提供的包缝机省略部分结构后的结构示意图;Fig. 1 is the schematic diagram of the structure of the overlock sewing machine provided by the utility model after omitting part of the structure;
图2为图1所示包缝机略壳体后的结构示意图;Fig. 2 is a schematic structural view of the overlock sewing machine shown in Fig. 1 after the shell is omitted;
图3为图2所示包缝机的分解示意图;Fig. 3 is an exploded schematic diagram of the overlock sewing machine shown in Fig. 2;
图4为图1所示壳体的结构示意图;Fig. 4 is a structural schematic diagram of the housing shown in Fig. 1;
图5为图2所示主轴的结构示意图;Fig. 5 is the structural representation of main shaft shown in Fig. 2;
图6为图2所示压脚机构的结构示意图;Fig. 6 is a structural schematic diagram of the presser foot mechanism shown in Fig. 2;
图7为图2所示送布机构的结构示意图;Fig. 7 is a schematic structural view of the cloth feeding mechanism shown in Fig. 2;
图8为图7所示送布机构在另一视角下的结构示意图;Fig. 8 is a structural schematic diagram of the cloth feeding mechanism shown in Fig. 7 under another viewing angle;
图9为图7所示送布机构的分解示意图;Fig. 9 is an exploded schematic diagram of the cloth feeding mechanism shown in Fig. 7;
图10为图8所示送布机构中第三传动组件的分解示意图;Fig. 10 is an exploded schematic view of the third transmission assembly in the cloth feeding mechanism shown in Fig. 8;
图11为图2所示包缝机中差动量调节机构的结构示意图;Fig. 11 is a structural schematic diagram of the differential amount adjusting mechanism in the overlock sewing machine shown in Fig. 2;
图12为图2所示包缝机中送布牙架调节机构的结构示意图;Fig. 12 is a structural schematic diagram of the adjusting mechanism of the feed dog frame in the overlock sewing machine shown in Fig. 2;
图13为图2所示送布牙架调节机构在另一视角的结构示意图;Fig. 13 is a structural schematic diagram of the cloth feeding dog frame adjustment mechanism shown in Fig. 2 at another viewing angle;
图14为图13所示送布牙架调节机构的分解示意图;Fig. 14 is an exploded schematic view of the adjusting mechanism of the cloth feeding dog shown in Fig. 13;
图15a为送布牙架处于普通工作状态时的原理示意图;Fig. 15a is a schematic diagram of the principle when the cloth feed dog is in a normal working state;
图15b为送布牙架处于厚料工作状态时的原理示意图;Fig. 15b is a schematic diagram of the principle when the cloth feeding tooth frame is in the thick material working state;
图15c为送布牙架处于薄料工作状态时的原理示意图;Figure 15c is a schematic diagram of the principle when the cloth feed dog is in a thin material working state;
图16为本实用新型第二个实施方式中送布牙架调节机构的结构示意图;Fig. 16 is a structural schematic diagram of the adjusting mechanism of the cloth feeding dog frame in the second embodiment of the present invention;
图17为图16所示送布牙架调节机构的分解示意图。Fig. 17 is an exploded schematic view of the adjusting mechanism of the cloth feed dog shown in Fig. 16 .
主要元件符号说明Description of main component symbols
如下具体实施方式将结合上述附图进一步说明本实用新型。The following specific embodiments will further illustrate the utility model in conjunction with the above-mentioned accompanying drawings.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明的是,当组件被称为“装设于”另一个组件,它可以直接装设在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。当一个组件被认为是“固定于”另一个组件,它可以是直接固定在另一个组件上或者可能同时存在居中组件。It should be noted that when a component is said to be "mounted on" another component, it may be directly mounted on another component or there may be an intervening component. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. When a component is said to be "fixed" to another component, it may be directly fixed to the other component or there may be an intervening component at the same time.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
请参阅图1及图3,图1为本实用新型提供的包缝机100省略部分结构后的结构示意图,图2为图1所示包缝机100略壳体10后的结构示意图,图3为图2所示包缝机100的分解示意图。包缝机100主要用于纺织品的锁边缝制,在工业与家居缝纫中具有广泛的应用,是极为重要和精密的缝纫机械。Please refer to Fig. 1 and Fig. 3, Fig. 1 is a structural schematic view of the overlock sewing machine 100 provided by the present invention after omitting part of the structure, Fig. 2 is a structural schematic view of the overlock sewing machine 100 shown in Fig. 1 omitting the housing 10, Fig. 3 It is an exploded schematic view of the overlock sewing machine 100 shown in FIG. 2 . The overlock sewing machine 100 is mainly used for overlock sewing of textiles, and is widely used in industry and household sewing, and is an extremely important and precise sewing machine.
本实用新型提供的包缝机100包括壳体10、主轴20、压脚机构30、送布机构40以及机头(图未示),主轴20设置于壳体10的内部并连接于送布机构40及机头,压脚机构30、送布机构40及机头均设置于壳体10上,压脚机构30与送布机构40相对并靠近机头设置。The overlock sewing machine 100 provided by the utility model includes a housing 10, a main shaft 20, a presser foot mechanism 30, a cloth feeding mechanism 40 and a machine head (not shown in the figure), and the main shaft 20 is arranged inside the housing 10 and connected to the cloth feeding mechanism 40 and the machine head, the presser foot mechanism 30, the cloth feeding mechanism 40 and the machine head are all arranged on the housing 10, and the presser foot mechanism 30 is opposite to the cloth feeding mechanism 40 and arranged near the machine head.
壳体10用于承载主轴20、压脚机构30、送布机构40及机头,主轴20连接于动力源(图未示),并能够在动力源的驱动下带动压脚机构30、送布机构40及机头运转,压脚机构30用于按压送布机构40运输的布料以提高缝纫加工的质量与品质,送布机构40用于运送待加工的布料,机头用于缝纫加工送布机构40输送来的布料。通过主轴20带动送布机构40往复地运送布料,再通过压脚机构30适当的张紧布料,机头就能够对处于良好张紧状态的布料进行缝纫加工,从而完成包缝机100的缝纫锁边过程。The housing 10 is used to carry the main shaft 20, the presser foot mechanism 30, the cloth feeding mechanism 40 and the machine head. The main shaft 20 is connected to a power source (not shown), and can drive the presser foot mechanism 30, cloth feeding The mechanism 40 and the machine head are running, the presser foot mechanism 30 is used to press the cloth transported by the cloth feeding mechanism 40 to improve the quality and quality of sewing processing, the cloth feeding mechanism 40 is used to transport the cloth to be processed, and the machine head is used to feed cloth for sewing The cloth delivered by mechanism 40. The main shaft 20 drives the cloth feeding mechanism 40 to reciprocate the cloth, and then the presser foot mechanism 30 properly tensions the cloth, and the machine head can sew the cloth in a good tension state, thereby completing the sewing lock of the overlock sewing machine 100 side process.
当然,除了上述提及的壳体10、主轴20、压脚机构30、送布机构40以及机头,包缝机100内还会设置过线机构、润滑机构等辅助机构来实现包缝机缝纫过程的顺利完成,在此不作赘述。Of course, in addition to the above-mentioned housing 10, main shaft 20, presser foot mechanism 30, cloth feeding mechanism 40 and machine head, auxiliary mechanisms such as a thread passing mechanism and a lubricating mechanism will also be set in the overlock sewing machine 100 to realize overlock sewing. The successful completion of the process will not be repeated here.
请一并参阅图4,图4为图1所示壳体10的结构示意图。壳体10大致呈箱形,其具有复杂外形以匹配包缝机100中不同部件的安装与运动,壳体10将主轴20、压脚机构30、送布机构40及机头与外部环境隔开,能够保护包缝机内部的执行机构,并且避免操作人员误触执行机构的运动器件,以保护操作人员的操作安全。Please also refer to FIG. 4 , which is a schematic structural diagram of the housing 10 shown in FIG. 1 . The housing 10 is roughly box-shaped, and has a complex shape to match the installation and movement of different components in the overlock sewing machine 100. The housing 10 separates the main shaft 20, the presser foot mechanism 30, the cloth feeding mechanism 40 and the machine head from the external environment. , can protect the executive mechanism inside the overlock sewing machine, and prevent the operator from accidentally touching the moving parts of the actuator, so as to protect the operating safety of the operator.
壳体10对应主轴20开设有主轴孔11,主轴孔11供主轴20安装固定;壳体10内还设有用于容置动力源的腔体,该腔体与主轴孔11连通。壳体10侧面的中部位置内凹并形成一工作空间12,工作空间12提供了送布机构40的活动区域,使得送布机构40能够在工作空间12的区域内往复运动,从而持续地为机头输送布料。壳体10上还设置有用于缝纫过布的针板13,针板13大致为一平板,其上表面为布料承载面,也即缝纫与锁边作业的工作平面131,送布机构40在工作空间12内往复地椭圆运动,从而不断地升入工作平面131的上方或者落入工作平面131的下方,送布机构40的上升过程能够拖动布料,下降过程能够复位自身的位置,送布机构40循环往复的上升与下降,能够实现持续的送料过程。The housing 10 is provided with a main shaft hole 11 corresponding to the main shaft 20 , and the main shaft hole 11 is used for mounting and fixing the main shaft 20 ; The middle part of the side of the housing 10 is concave and forms a working space 12. The working space 12 provides the active area of the cloth feeding mechanism 40, so that the cloth feeding mechanism 40 can reciprocate in the area of the working space 12, thereby continuously providing head to feed the fabric. The housing 10 is also provided with a needle plate 13 for sewing cloth. The needle plate 13 is roughly a flat plate, and its upper surface is a cloth bearing surface, that is, a working plane 131 for sewing and hemming operations. The cloth feeding mechanism 40 is working The space 12 reciprocates in an elliptical motion, thereby continuously rising above or falling below the working plane 131. The cloth feeding mechanism 40 can drag the cloth during the rising process, and can reset its position during the descending process. The cloth feeding mechanism 40 cycles of rising and falling can realize continuous feeding process.
壳体10的外侧面还可以设置有操作口以及盖体(图未示),该盖体靠近操作口转动地连接于壳体10的侧面,盖体的转动能够封闭或者打开该操作口,包缝机100的部分调节机构在壳体10的内部并靠近操作口设置。当盖体打开该操作口时,部分调节机构能够自操作口露出,当盖体封闭操作口时,所述部分调节机构也被封闭于所述壳体10。如此。当包缝机100需要进行参数调节时,操作人员可以翻转并打开盖体,从而使得内部的参数调节组件外露,操作人员可以通过外露的调节组件进行调节。盖体将包缝机100的部分调节机构与外部环境隔离,能够在满足调节需求的基础上更好地保护包缝机。The outer surface of the housing 10 can also be provided with an operation port and a cover (not shown), the cover is rotatably connected to the side of the housing 10 close to the operation port, the rotation of the cover can close or open the operation port, including Part of the adjustment mechanism of the sewing machine 100 is disposed inside the casing 10 and near the operation port. When the cover body opens the operation port, part of the adjustment mechanism can be exposed from the operation port, and when the cover body closes the operation port, the part of the adjustment mechanism is also enclosed in the housing 10 . in this way. When the overlock sewing machine 100 needs to adjust parameters, the operator can turn over and open the cover, so that the internal parameter adjustment components are exposed, and the operator can adjust through the exposed adjustment components. The cover body isolates part of the adjustment mechanism of the overlock sewing machine 100 from the external environment, and can better protect the overlock sewing machine on the basis of meeting adjustment requirements.
请一并参阅图5,图5为图2所示主轴20的结构示意图,主轴20穿设壳体10上开设的主轴孔11,主轴20能够在动力源的驱动下转动并带动包缝机100内的各个执行机构运转。主轴20具有中心轴线X,主轴20能够绕自身的中心轴线X转动,中心轴线X的位置相对壳体10固定,也即主轴20做绕中心轴线X的定轴转动。Please refer to FIG. 5 together. FIG. 5 is a schematic structural view of the main shaft 20 shown in FIG. 2 . The main shaft 20 passes through the main shaft hole 11 provided on the housing 10 . The various executive agencies in the operation. The main shaft 20 has a central axis X, and the main shaft 20 can rotate around its own central axis X. The position of the central axis X is fixed relative to the housing 10 , that is, the main shaft 20 rotates around the central axis X at a fixed axis.
主轴20包括偏心设置的偏心轴段21以连接于该偏心轴段21的传动机构(图未示),主轴20的转动会带动偏心轴段21绕中心轴线X做偏心绕动,偏心轴段21的偏心绕动再通过传动机构将动力传输至各个执行机构处,从而实现对该执行机构的驱动运转;主轴20上多个偏心轴段21的动力传动,也就实现了包缝机100内不同执行机构的运转与协调作业。The main shaft 20 includes an eccentric shaft section 21 arranged eccentrically to connect to the transmission mechanism (not shown in the figure) of the eccentric shaft section 21. The rotation of the main shaft 20 will drive the eccentric shaft section 21 to orbit the central axis X eccentrically. The eccentric shaft section 21 The eccentric orbiting of the transmission mechanism transmits the power to each actuator, thereby realizing the driving operation of the actuator; the power transmission of multiple eccentric shaft sections 21 on the main shaft 20 also realizes the different functions in the overlock sewing machine 100. Operation and coordination of executive agencies.
请一并参阅图6,图6为图2所示压脚机构30的结构示意图,压脚机构30安装于壳体10中并于与工作空间12相对应设置,压脚机构30用于压紧由送布机构40输送来的布料,使得布料处于适度张紧的状态,从而提高机头缝纫加工的质量。Please also refer to FIG. 6. FIG. 6 is a schematic structural view of the presser foot mechanism 30 shown in FIG. The cloth delivered by the cloth feeding mechanism 40 makes the cloth in a state of moderate tension, thereby improving the quality of the machine head sewing process.
压脚机构30包括压脚轴31、压脚臂32、压脚支架33以及压脚板34,压脚轴31装设在壳体10上并能够相对壳体10转动,压脚轴31的一端连接于压脚臂32,压脚支架33设置在压脚臂32相对压脚轴31的另一端上,压脚板34设置在压脚支架33上并能够相对压脚支架33转动。压脚轴31用于驱动压脚臂32转动,从而调整整个压脚机构30的安装角度;压脚臂32用于支撑压脚支架33;压脚支架33用于支撑压脚板34。通过压脚轴31的转动以及压脚板34相对压脚支架33的转动,从而实现压脚板34的两轴调整。The presser foot mechanism 30 includes a presser foot shaft 31, a presser foot arm 32, a presser foot support 33 and a presser foot plate 34. The presser foot shaft 31 is installed on the housing 10 and can rotate relative to the housing 10. One end of the presser foot shaft 31 is connected to On the presser arm 32 , a presser support 33 is disposed on the other end of the presser arm 32 opposite to the presser shaft 31 , and the presser plate 34 is disposed on the presser support 33 and can rotate relative to the presser support 33 . The presser foot shaft 31 is used to drive the presser foot arm 32 to rotate, thereby adjusting the installation angle of the entire presser foot mechanism 30; the presser foot arm 32 is used to support the presser foot support 33; the presser foot support 33 is used to support the presser foot plate 34. The two-axis adjustment of the presser foot plate 34 is realized through the rotation of the presser foot shaft 31 and the rotation of the presser foot plate 34 relative to the presser foot support 33 .
机头设置在壳体10上与工作空间12相对的部分内并且临近压脚机构30设置,机头可以在主轴20的带动下转动,并通过曲柄传动控制内部的机针(图未示)与弯针(图未示)作动,使得机针做规律地上下直线运动,弯针做规律地往复摆动,机头通过机针与弯针的相互配合形成线迹,从而完成对纺织品的缝纫锁边作业。The machine head is arranged in the part opposite to the working space 12 on the housing 10 and is arranged adjacent to the presser foot mechanism 30. The machine head can rotate under the drive of the main shaft 20, and control the inner machine needle (not shown) and The looper (not shown in the figure) is actuated, so that the needle moves up and down in a straight line regularly, and the looper swings back and forth regularly, and the machine head forms stitches through the mutual cooperation of the needle and the looper, thereby completing the sewing lock of the textile. side work.
请一并参阅图7至图8,图7为图2所示送布机构40的结构示意图,图8为图7所示送布机构40在另一视角下的结构示意图。送布机构40包括送布牙架41、第一传动组件42、第二传动组件43以及第三传动组件44,送布牙架41的数量为两个,分别为主动送布牙架411以及差动送布牙架412,第一传动组件42连接于主动送布牙架411以及差动送布牙架412,第一传动组件42能够在主轴20的驱动下转动以带动主动送布牙架411以及差动送布牙架412在第一方向上往复直线运动;第二传动组件43设置于第一传动组件42与差动送布牙架412之间,第二传动组件43能够在第一传动组件42的带动下驱动差动送布牙架412在第二方向上往复直线运动;第三传动组件44设置于第二传动组件43与主动送布牙架411之间,第三传动组件44能够在第二传动组件43的带动下驱动主动送布牙架411在第二方向上往复直线运动。Please refer to FIG. 7 to FIG. 8 together. FIG. 7 is a schematic structural diagram of the cloth feeding mechanism 40 shown in FIG. 2 , and FIG. 8 is a structural schematic diagram of the cloth feeding mechanism 40 shown in FIG. 7 under another viewing angle. The cloth feeding mechanism 40 includes a cloth feeding dog frame 41, a first transmission assembly 42, a second transmission assembly 43 and a third transmission assembly 44. The number of the cloth feeding dog frames 41 is two, which are respectively the active cloth feeding dog frame 411 and the differential The dynamic feed dog frame 412, the first transmission assembly 42 is connected to the active cloth feed dog frame 411 and the differential cloth feed dog frame 412, the first transmission assembly 42 can rotate under the drive of the main shaft 20 to drive the active cloth feed dog frame 411 And the differential feed dog frame 412 reciprocates linearly in the first direction; the second transmission assembly 43 is arranged between the first transmission assembly 42 and the differential feed dog frame 412, and the second transmission assembly 43 can move in the first transmission Driven by the assembly 42, the differential feed dog frame 412 is driven to reciprocate and linearly move in the second direction; the third transmission assembly 44 is arranged between the second transmission assembly 43 and the active cloth feed dog frame 411, and the third transmission assembly 44 can Driven by the second transmission assembly 43, the active cloth feeding dog frame 411 is driven to reciprocate and linearly move in the second direction.
本实施方式中,第一方向为竖直方向,第二方向为垂直于竖直方向的水平方向。可以理解,第一方向还可以是倾斜于竖直方向的其他方向,第二方向还可以是倾斜于水平方向的其他方向;第一方向与第二方向可以相互垂直,也可以呈其他角度,第一方向与第二方向可以根据实际的生产需要对应设置。In this embodiment, the first direction is a vertical direction, and the second direction is a horizontal direction perpendicular to the vertical direction. It can be understood that the first direction can also be other directions inclined to the vertical direction, and the second direction can also be other directions inclined to the horizontal direction; the first direction and the second direction can be perpendicular to each other, or can be at other angles. The first direction and the second direction can be correspondingly set according to actual production needs.
主动送布牙架411在第一传动组件42的带动下沿第一方向往复直线运动,在第二传动组件43的带动下沿第二方向往复直线运动,主动送布牙架411在两个方向上的运动叠加,表现为空间上的往复圆周运动。Driven by the first transmission assembly 42, the active cloth feeding dog frame 411 reciprocates linearly in the first direction, and is driven by the second transmission assembly 43 to reciprocate linearly in the second direction. The active cloth feeding dog frame 411 moves in two directions. The motion superposition on the surface is expressed as a reciprocating circular motion in space.
差动送布牙架412的运动形式与主动送布牙架411的运动形式相类似,差动送布牙架412在第一传动组件42的带动下沿第一方向往复直线运动,在第三传动组件44的带动下沿第二方向往复直线运动,差动送布牙架412在两个方向上的运动叠加,表现为空间上的往复圆周运动。The motion form of the differential feeding dog frame 412 is similar to that of the active cloth feeding dog frame 411. The differential feeding dog frame 412 is driven by the first transmission assembly 42 to reciprocate linearly in the first direction, and in the third Driven by the transmission assembly 44, the reciprocating linear motion along the second direction, and the superposition of the motions of the differential feed dog frame 412 in the two directions are manifested as reciprocating circular motions in space.
由于主动送布牙架411与差动送布牙架412在第二方向上对布料的拖动行程往往要大于送布牙架41在第一方向上的运动行程,因此主动送布牙架411与差动送布牙架412的往复圆周运动在侧向上行程相对较大,在第一方向上行程相对较小,主动送布牙架411与差动送布牙架412在空间上表现为往复地椭圆运动。Since the dragging stroke of the active cloth feeding dog 411 and the differential cloth feeding dog 412 in the second direction is often greater than the movement stroke of the cloth feeding dog 41 in the first direction, so the active cloth feeding dog 411 The reciprocating circular motion of the differential feeding dog frame 412 has a relatively large stroke in the lateral direction, and a relatively small stroke in the first direction. The active cloth feeding dog frame 411 and the differential feeding dog frame 412 are reciprocating in space. elliptical motion.
主动送布牙架411与差动送布牙架412在高出工作平面131后的运动能够拖动布料,落入工作平面131后的运动能够复位自身的拖动位置,主动送布牙架411与差动送布牙架412的往复椭圆运动能够与机头的作动相配合,主动送布牙架411与差动送布牙架412将布料输送至机头内,机头在主动送布牙架411与差动送布牙架412送料后对当前的布段进行缝纫加工,送布牙架41在机头对当前布料加工完毕后,再继续拖动下一段布料,以此循环并实现持续作业。The movement of the active cloth feeding dog rack 411 and the differential cloth feeding dog rack 412 above the working plane 131 can drag the cloth, and the movement after falling into the working plane 131 can reset its dragging position. The active cloth feeding dog rack 411 The reciprocating elliptical motion of the differential feeding dog frame 412 can cooperate with the action of the machine head. The active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 convey the cloth into the machine head, and the machine head is actively feeding the cloth. The tooth frame 411 and the differential feeding tooth frame 412 carry out sewing processing on the current cloth segment after feeding, and the cloth feeding tooth frame 41 continues to drag the next piece of cloth after the machine head finishes processing the current cloth, so as to circulate and realize Keep working.
送布牙架41上设置有用于拖动布料的送布牙413,送布牙413能够在送布牙架41往复椭圆运动的带动下穿过针板13,并与压脚机构30中的压脚板34相配合,送布牙413利用与压脚板34相互抵持和第一方向上的移动来压紧布料,并利用第二方向上的移动来拖动布料。送布牙413包括设置于主动送布牙架411上的主动牙4131以及设置于差动送布牙架412上的差动牙4132,主动送布牙架411上设置有用于拖动布料的主动牙4131,主动牙4131具有锯齿状的表面以增大对布料的拖动力;差动送布牙架412上设置有用于拖动布料的差动牙4132,差动牙4132也设置有锯齿状的表面以增大对布料的拖动力。主动牙4131与差动牙4132之间相互间隔设置,主动牙4131与差动牙4132之间的间隙用于提供机头上的机头的加工空间,机头上的机头会对处于主动牙4131与差动牙4132间隙的布料进行加工,从而完成缝纫作业。The cloth feed dog 41 is provided with a cloth feed dog 413 for dragging the cloth. The cloth feed dog 413 can pass through the needle plate 13 under the drive of the reciprocating elliptical motion of the cloth feed dog 41, and is connected with the presser foot mechanism 30. The foot plate 34 cooperates, and the cloth feeding dog 413 presses the cloth by abutting against the presser foot plate 34 and moving in the first direction, and drags the cloth by moving in the second direction. The cloth feeding dog 413 includes the active tooth 4131 arranged on the active cloth feeding dog frame 411 and the differential dog 4132 arranged on the differential cloth feeding dog frame 412. Teeth 4131, the active teeth 4131 have a serrated surface to increase the drag force on the cloth; differential teeth 4132 for dragging the cloth are arranged on the differential feeding tooth frame 412, and the differential teeth 4132 are also provided with serrated teeth. surface to increase the drag on the cloth. The active tooth 4131 and the differential tooth 4132 are spaced apart from each other, and the gap between the active tooth 4131 and the differential tooth 4132 is used to provide a processing space for the machine head on the machine head. 4131 and the cloth in the gap between differential teeth 4132 are processed to complete the sewing operation.
本实施方式中,主动送布牙架411与差动送布牙架412在第一方向上的运动相对同步,在第二方向上的运动不同步,从而使得包缝机100获得较佳的缝纫加工效果。当然,主动送布牙架411与差动送布牙架412之间也可以同步运动。In this embodiment, the movement of the active feed dog frame 411 and the differential feed dog frame 412 in the first direction is relatively synchronous, and the movement in the second direction is asynchronous, so that the overlock sewing machine 100 can obtain better sewing Processing effect. Certainly, the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 may also move synchronously.
为了保证主动送布牙架411与差动送布牙架412在送布过程中的稳定性与可靠性,壳体10上还设置有用于配合主动送布牙架411与差动送布牙架412运动的挡油板414以及导轨415,挡油板414大致呈“口”字形,主动送布牙架411与差动送布牙架412穿过挡油板414的中心孔并在该中心孔的空间范围内作动。可以理解,为了保证主动送布牙架411与差动送布牙架412的顺畅运动,挡油板414中心孔的孔径与主动送布牙架411与差动送布牙架412的尺寸及运动需形成匹配。挡油板414的两侧面与主动送布牙架411与差动送布牙架412侧面对应接触,挡油板414的侧面能够刮擦掉主动送布牙架411与差动送布牙架412上的润滑油,避免润滑油浸润的流动与布料直接接触的部分,从而导致布料污染等问题。In order to ensure the stability and reliability of the active cloth feeding dog 411 and the differential feeding dog 412 during the cloth feeding process, the housing 10 is also provided with an active cloth feeding dog 411 and a differential feeding dog. The oil baffle plate 414 and the guide rail 415 that move at 412, the oil baffle plate 414 is roughly in the shape of a "mouth", the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 pass through the center hole of the oil baffle plate 414 and are in the center hole operate within the space. It can be understood that in order to ensure the smooth movement of the active cloth feeding dog 411 and the differential feeding dog 412, the diameter of the central hole of the oil baffle 414 and the size and movement of the active cloth feeding dog 411 and the differential feeding dog 412 A match is required. The two sides of the oil baffle plate 414 are in corresponding contact with the sides of the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412, and the sides of the oil baffle plate 414 can scrape off the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 Lubricating oil on the top, to avoid the part where the lubricating oil infiltrates the flow and the fabric is in direct contact, which will cause problems such as fabric contamination.
导轨415大致呈“凹”字形,其固定设置在壳体10处并且嵌套于主动送布牙架411与差动送布牙架412,导轨415用于提高主动送布牙架411与差动送布牙架412运动的稳定性,避免主动送布牙架411与差动送布牙架412出现运动偏差。The guide rail 415 is roughly in the shape of "concave", which is fixedly arranged at the housing 10 and nested in the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412. The guide rail 415 is used to improve the active cloth feeding dog frame 411 and the differential The stability of the movement of the cloth feeding dog 412 avoids the movement deviation between the active cloth feeding dog 411 and the differential feeding dog 412 .
主动送布牙架411与差动送布牙架412上还开设有多个通孔(未标号),该通孔用于过油,不仅可以便于润滑油在送布牙架41上的浸润,还可以使得主动送布牙架411与差动送布牙架412轻量化,有助于降低包缝机100整机的重量。There are also multiple through holes (unlabeled) on the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412. The through holes are used for passing oil, which not only facilitates the infiltration of lubricating oil on the cloth feeding dog frame 41, It can also reduce the weight of the active feed dog frame 411 and the differential feed dog frame 412 , which helps to reduce the weight of the overlock sewing machine 100 as a whole.
主动送布牙架411上远离主动牙4131的一端以及差动送布牙架412远离差动牙4132的一端均向外延伸并形成两个平行的延伸臂416,两个平行的延伸臂416之间形成沿送布牙架41长度方向延伸的滑动槽418,设置两相互平行的延伸臂416用于供送布牙架41调节整体的角度。The end of the active feed dog frame 411 away from the active tooth 4131 and the end of the differential feed dog frame 412 away from the differential tooth 4132 both extend outward and form two parallel extension arms 416, between the two parallel extension arms 416 A sliding groove 418 extending along the length direction of the feed dog 41 is formed between them, and two mutually parallel extension arms 416 are provided for adjusting the overall angle of the feed dog 41 .
主动送布牙架411与差动送布牙架412的大致中部位置开设有“口”字形的滑槽(未标号),该滑槽用于配合第一传动组件42,以便于第一传动组件42驱动主动送布牙架411与差动送布牙架412在第一方向上做往复直线运动。The approximate middle of the active feed dog frame 411 and the differential feed dog frame 412 is provided with a "mouth"-shaped chute (not labeled), which is used to cooperate with the first transmission assembly 42, so that the first transmission assembly 42 drives the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to perform reciprocating linear motion in the first direction.
此外,差动送布牙架412上沿第一方向还开设有滑槽417,滑槽417用于供第二传动组件43的部分结构嵌入滑动,以实现差动送布牙架412在第二方向上往复直线运动。主动送布牙架411还开设有通孔(未标号),该通孔用于供第三传动组件44连接嵌入,从而实现第三传动组件44与主动送布牙架411之间的相互固定。In addition, the differential feed dog frame 412 is also provided with a chute 417 along the first direction, and the chute 417 is used for the partial structure of the second transmission assembly 43 to embed and slide, so as to realize the differential feed dog frame 412 in the second direction. Reciprocating linear motion in the direction. The active feeding dog frame 411 is also provided with a through hole (not labeled), which is used for connecting and inserting the third transmission assembly 44 , so as to realize the mutual fixing between the third transmission assembly 44 and the active cloth feeding dog frame 411 .
请一并参阅图9,图9为图7所示送布机构40的分解示意图。第一传动组件42套设在主轴20上并且连接于主动送布牙架411与差动送布牙架412,第一传动组件42用于传递主轴20的动能并且驱动主动送布牙架411与差动送布牙架412沿第一方向往复直线运动。Please also refer to FIG. 9 . FIG. 9 is an exploded view of the cloth feeding mechanism 40 shown in FIG. 7 . The first transmission assembly 42 is sleeved on the main shaft 20 and connected to the active feed dog frame 411 and the differential feed dog frame 412. The first transmission assembly 42 is used to transmit the kinetic energy of the main shaft 20 and drive the active cloth feed dog frame 411 and the differential feed dog frame 412. The differential feed dog 412 reciprocates linearly in the first direction.
第一传动组件42包括竖直驱动滑块421、偏心轮422以及送料连杆423,竖直驱动滑块421用于带动主动送布牙架411与差动送布牙架412沿第一方向往复运动,偏心轮422与送料连杆423相互配合,用于带动第二传动组件43的运转。The first transmission assembly 42 includes a vertical driving slider 421, an eccentric wheel 422, and a feeding connecting rod 423. The vertical driving slider 421 is used to drive the active feeding dog 411 and the differential feeding dog 412 to reciprocate along the first direction. Movement, the eccentric wheel 422 cooperates with the feeding connecting rod 423 to drive the operation of the second transmission assembly 43 .
竖直驱动滑块421大致呈块状,竖直驱动滑块421的大致中心处开设有通孔,竖直驱动滑块421通过该通孔套设在主轴20的一个偏心轴段21处。竖直驱动滑块421嵌设在“口”字形送布牙架41的中心滑槽处,并与送布牙架41的内侧壁相接触,主轴20绕自身中轴线的转动会使得偏心轴段21做偏心转动,也就带动套设在偏心轴段21上的竖直驱动滑块421作圆周方向的平行绕动。由于竖直驱动滑块421设置在送布牙架41内部开设的滑槽处,竖直驱动滑块421会在该滑槽的引导下沿该滑槽往复滑动,也就竖直驱动滑块421在侧面方向的运动被送布牙架41内部的滑槽释放,竖直驱动滑块421仅带动送布牙架41在第一方向上往复地直线运动,从而实现主轴20驱动送布牙架41沿第一方向往复运动的过程。The vertical driving slider 421 is roughly block-shaped, and a through hole is opened in the approximate center of the vertical driving slider 421 , and the vertical driving slider 421 is sleeved on an eccentric shaft section 21 of the main shaft 20 through the through hole. The vertical drive slider 421 is embedded in the center chute of the "mouth" shaped cloth feed dog frame 41, and is in contact with the inner side wall of the cloth feed dog frame 41. The rotation of the main shaft 20 around its central axis will make the eccentric shaft section 21 rotates eccentrically, which also drives the vertical drive slider 421 sleeved on the eccentric shaft section 21 to perform parallel orbiting in the circumferential direction. Since the vertical drive slider 421 is arranged at the chute provided inside the feed dog frame 41, the vertical drive slider 421 will slide reciprocally along the chute under the guidance of the chute, that is, the vertical drive slider 421 The movement in the side direction is released by the chute inside the feed dog 41, and the vertical drive slider 421 only drives the feed dog 41 to reciprocate linearly in the first direction, so that the main shaft 20 drives the cloth feed dog 41 The process of reciprocating motion in a first direction.
偏心轮422以及送料连杆423顺次套设在主轴20上,偏心轮422以及送料连杆423相互配合,用于带动第二传动组件43运动,从而为第二传动组件43带动主动送布牙架411与差动送布牙架412在侧向上的往复直线运动提供动力来源。偏心轮422固定于主轴20上并能够在主轴20的带动下转动;送料连杆423的一端套设在偏心轮422上并与偏心轮422转动连接,另一端连接于第二传动组件43处。偏心轮22套设在主轴20的直轴段,由于偏心轮22的偏心设置,主轴20对其的转动驱动表现为偏心轮22绕主轴20的偏心绕动;又由于送料连杆423套设在偏心轮22上,偏心轮22对送料连杆423的驱动作用表现为送料连杆423的周转运动,偏心轮22与送料连杆423组成一曲柄摇杆机构,从而带动第二传动组件43往复的摆动。The eccentric wheel 422 and the feeding connecting rod 423 are sleeved on the main shaft 20 in sequence, and the eccentric wheel 422 and the feeding connecting rod 423 cooperate with each other to drive the second transmission assembly 43 to move, thereby driving the active cloth feeding dog for the second transmission assembly 43 The reciprocating linear motion of the frame 411 and the differential feed dog frame 412 in the lateral direction provides a power source. The eccentric wheel 422 is fixed on the main shaft 20 and can rotate under the drive of the main shaft 20; The eccentric wheel 22 is sleeved on the straight axis section of the main shaft 20. Due to the eccentric setting of the eccentric wheel 22, the rotational drive of the main shaft 20 is shown as the eccentric rotation of the eccentric wheel 22 around the main shaft 20; On the eccentric wheel 22, the driving effect of the eccentric wheel 22 on the feeding connecting rod 423 is manifested as the turnover motion of the feeding connecting rod 423, and the eccentric wheel 22 and the feeding connecting rod 423 form a crank rocker mechanism, thereby driving the second transmission assembly 43 to reciprocate swing.
本实施方式中,第一传动组件42还包括偏心凸轮424以及设置于偏心凸轮424上棘爪(未标号),偏心轮22与送料连杆423在主轴20上的相对位置通过偏心凸轮424与棘爪实现固定;当然,偏心凸轮424与棘爪还具有调节包缝机100内的执行元件的作用,在此不作赘述。In this embodiment, the first transmission assembly 42 also includes an eccentric cam 424 and a ratchet (not labeled) arranged on the eccentric cam 424. The relative position of the eccentric wheel 22 and the feeding link 423 on the main shaft 20 is determined by the eccentric cam 424 and the ratchet. The pawl is fixed; of course, the eccentric cam 424 and the pawl also have the function of adjusting the actuators in the overlock sewing machine 100, and details will not be described here.
请再参阅图7及图8,第二传动组件43的一端连接于第一传动组件42中的送料连杆423,另一端连接于差动送布牙架412。第二传动组件43包括送布轴431、差动送布曲柄432、连接块433、盖板434以及侧向驱动滑块435,送布轴431穿设差动送布曲柄432并且安装在壳体10上,通过送布轴431的承载,第二传动组件43能够以稳定的状态设置于壳体10处。送布轴431的两端还设置有轴套(未标号),送布轴431通过该轴套固设在壳体10上并能够在壳体10的承载下转动。Please refer to FIG. 7 and FIG. 8 again, one end of the second transmission assembly 43 is connected to the feeding link 423 in the first transmission assembly 42 , and the other end is connected to the differential feed dog frame 412 . The second transmission assembly 43 includes a feed shaft 431, a differential feed crank 432, a connecting block 433, a cover plate 434, and a lateral drive slider 435. The feed shaft 431 passes through the differential feed crank 432 and is installed in the casing. 10 , through the bearing of the feeding shaft 431 , the second transmission assembly 43 can be set at the casing 10 in a stable state. The two ends of the cloth feeding shaft 431 are also provided with shaft sleeves (not labeled), through which the cloth feeding shaft 431 is fixed on the housing 10 and can rotate under the bearing of the housing 10 .
差动送布曲柄432大致呈“L”形,其短边的一部分与送布轴431相互固定,短边的余下部分与送料连杆423转动连接,而长边则伸入由连接块433与盖板434所围成的腔体内。差动送布曲柄432与第一传动组件42中的送料连杆423转动连接,送料连杆423的摆动会带动差动送布曲柄432往复地转动。差动送布曲柄432在长边部分还开设有多个通孔,该通孔用于过油,使得润滑油能够较好的浸润差动送布曲柄432。The differential feed crank 432 is roughly in the shape of an "L", a part of its short side is fixed to the feed shaft 431, the remaining part of the short side is rotatably connected with the feeding connecting rod 423, and the long side stretches into the connecting block 433 and Inside the cavity surrounded by the cover plate 434. The differential feed crank 432 is rotatably connected to the feed link 423 in the first transmission assembly 42 , and the swing of the feed link 423 will drive the differential feed crank 432 to rotate reciprocally. The differential feed crank 432 is also provided with a plurality of through holes on the long side, and the through holes are used for passing oil so that lubricating oil can better infiltrate the differential feed crank 432 .
连接块433与盖板434相互固定,两者之间围成供差动送布曲柄432的长边伸入的开口;连接块433朝向侧向驱动滑块435的位置凸设有凸起(未标号),连接块433与盖板434的对应位置开设有螺孔(未标号),连接块433与盖板434可以通过螺纹紧固件实现两者之间的相互固定。The connecting block 433 and the cover plate 434 are mutually fixed, and an opening for the long side of the differential feeding crank 432 is enclosed between the two; number), the corresponding positions of the connection block 433 and the cover plate 434 are provided with screw holes (not numbered), and the connection block 433 and the cover plate 434 can be fixed to each other by threaded fasteners.
侧向驱动滑块435嵌设在差动送布牙架412沿第一方向还开设的滑槽417内,侧向驱动滑块435的大致中心位置中空,侧向驱动滑块435中空的部分用于供连接块433上的凸起嵌入,从而实现连接块433与侧向驱动滑块435的转动连接。The lateral driving slider 435 is embedded in the chute 417 provided by the differential feeding dog frame 412 along the first direction, the approximate center position of the lateral driving slider 435 is hollow, and the hollow part of the lateral driving slider 435 is used The protrusions on the connecting block 433 are embedded to realize the rotational connection between the connecting block 433 and the lateral driving slider 435 .
随着第一传动组件42对第二传动组件43的传动,送料连杆423会在主轴20的带动下驱动第二传动组件43中的差动送布曲柄432往复地摆动,差动送布曲柄432与送布轴431相互固定,此时差动送布曲柄432与送布轴431会以整体的形式往复地摆动。差动送布曲柄432的长端伸入连接块433与盖板434所围成的空间内,差动送布曲柄432的摆动会带动连接块433、盖板434以及侧向驱动滑块435也做往复的摆动。With the transmission of the first transmission assembly 42 to the second transmission assembly 43, the feed link 423 will drive the differential feed crank 432 in the second transmission assembly 43 to swing back and forth under the drive of the main shaft 20, and the differential feed crank 432 and the feed shaft 431 are fixed to each other, and at this time, the differential feed crank 432 and the feed shaft 431 will swing back and forth as a whole. The long end of the differential feed crank 432 extends into the space surrounded by the connecting block 433 and the cover plate 434, and the swing of the differential feed crank 432 will drive the connecting block 433, the cover plate 434 and the lateral drive slider 435 to Do reciprocating swings.
由于侧向驱动滑块435能够在差动送布牙架412的滑槽417内滑动,因此侧向驱动滑块435在空间的摆动被分别为侧向驱动滑块435沿滑槽417的往复滑动以及侧向驱动滑块435在垂直滑槽417延伸方向上的往复直线运动,由于侧向驱动滑块435设置在差动送布牙架412上,那么侧向驱动滑块435在垂直滑槽417延伸方向上的往复直线运动会带动差动送布牙架412在垂直第一方向的侧向上往复直线运动,从而实现第二传动组件43在第一传动组件42带动下驱动差动送布牙架412沿侧向做往复直线运动的过程。Since the lateral driving slider 435 can slide in the chute 417 of the differential feeding tooth frame 412, the swing of the lateral driving slider 435 in space is respectively caused by the reciprocating sliding of the lateral driving slider 435 along the chute 417. And the reciprocating linear motion of the lateral drive slider 435 on the extension direction of the vertical chute 417, since the lateral drive slider 435 is arranged on the differential feed dog frame 412, the lateral drive slider 435 will move in the vertical chute 417 The reciprocating linear motion in the extension direction will drive the differential feed dog frame 412 to reciprocate and linearly move laterally perpendicular to the first direction, so that the second transmission assembly 43 drives the differential feed tooth frame 412 driven by the first transmission assembly 42 The process of reciprocating linear motion along the side.
通过滑槽417的开设,侧向驱动滑块435在第一方向的运动被释放,侧向驱动滑块435只会将自身沿侧向方向的运动传动至差动送布牙架412上。需要注意的是,差动送布曲柄432的摆角会通过侧向驱动滑块435与连接块433之间的转动连接释放,从而避免差动送布曲柄432因无法转动而形成运动干涉。Through the opening of the chute 417 , the movement of the lateral driving slider 435 in the first direction is released, and the lateral driving slider 435 only transmits its own movement along the lateral direction to the differential feeding dog frame 412 . It should be noted that the swing angle of the differential feed crank 432 will be released through the rotational connection between the lateral drive slider 435 and the connecting block 433 , so as to avoid movement interference caused by the differential feed crank 432 being unable to rotate.
请一并参阅图10,图10为图8所示送布机构40中第三传动组件44的分解示意图。第三传动组件44包括主动送布曲柄441、连杆442以及连杆套443,主动送布曲柄441套设在送布轴431上并与连杆442转动连接,连杆442设置在连杆套443与主动送布曲柄441之间,连杆442的一端供设置在主动送布曲柄441上的连接件(未标号)嵌入,另一端供连杆套443嵌入,连杆套443穿设连杆442的一端并且固定于主动送布牙架411上,从而实现第三传动组件44与主动送布曲柄441的相互连接。Please also refer to FIG. 10 . FIG. 10 is an exploded view of the third transmission assembly 44 in the cloth feeding mechanism 40 shown in FIG. 8 . The third transmission assembly 44 includes an active cloth feeding crank 441, a connecting rod 442 and a connecting rod sleeve 443. The active cloth feeding crank 441 is sleeved on the cloth feeding shaft 431 and is rotatably connected with the connecting rod 442. The connecting rod 442 is arranged on the connecting rod sleeve. Between 443 and the active cloth feed crank 441, one end of the connecting rod 442 is embedded for a connecting piece (not labeled) arranged on the active cloth feed crank 441, and the other end is embedded for the connecting rod sleeve 443, and the connecting rod sleeve 443 wears the connecting rod 442 and is fixed on the active cloth feeding tooth frame 411, so as to realize the mutual connection between the third transmission assembly 44 and the active cloth feeding crank 441.
主动送布曲柄441上开设有滑槽(未标号),该滑槽呈弧形并且大致在第一方向上延伸,滑槽内嵌设有用于连接连杆442一端的连接销(未标号),主动送布曲柄441通过连接销连接于连杆442,主动送布曲柄441通过连杆442释放在第一方向上的运动分量,使得主动送布曲柄441在竖直和侧向上的合成运动只会将侧向的运动传递至主动送布牙架411处。A chute (not labeled) is opened on the active cloth feeding crank 441, the chute is arc-shaped and extends roughly in the first direction, and a connecting pin (not labeled) for connecting one end of the connecting rod 442 is embedded in the chute, The active cloth feeding crank 441 is connected to the connecting rod 442 through the connecting pin, and the active cloth feeding crank 441 releases the motion component in the first direction through the connecting rod 442, so that the synthetic motion of the active cloth feeding crank 441 in the vertical and lateral directions will only The lateral movement is transmitted to the active feeding dog frame 411.
连杆442相对的两端上均开设有通孔,两个通孔中的一个供连杆套443嵌入,另一个供主动送布曲柄441上的连接销嵌入。连杆442能够在主动送布曲柄441的驱动作用与连杆套443的连接作用下带动主动送布牙架411在垂直第一方向的侧向上往复直线运动。Both ends of the connecting rod 442 are provided with through holes. One of the two through holes is used for the insertion of the connecting rod sleeve 443 , and the other is used for the insertion of the connecting pin on the active cloth feeding crank 441 . The connecting rod 442 can drive the active cloth feeding dog frame 411 to reciprocate linearly in the lateral direction perpendicular to the first direction under the driving action of the active cloth feeding crank 441 and the connecting action of the connecting rod sleeve 443 .
送布轴431连接主动送布牙架411与差动送布牙架412,使得主动送布牙架411与差动送布牙架412的运动来源保持一致,只需要调节第二传动组件43与第三传动组件44中各个结构的初始位置或长度,使得主动送布牙架411与差动送布牙架412具有不同的运动轨迹,并且在竖直位置保持平齐。The feed shaft 431 is connected to the active feed rack 411 and the differential feed rack 412, so that the motion sources of the active feed rack 411 and the differential feed rack 412 are consistent, and only the second transmission assembly 43 and the differential feed rack 412 need to be adjusted. The initial position or length of each structure in the third transmission assembly 44 makes the active feeding dog frame 411 and the differential feeding dog frame 412 have different motion trajectories, and they are kept flush in the vertical position.
通过主轴20驱动主动送布牙架411与差动送布牙架412在第一方向和侧向上往复运动,使得主动送布牙架411与差动送布牙架412的驱动源相同,有利于保持主动送布牙架411与差动送布牙架412运动形式的同步,避免出现多个驱动源分别带动主动送布牙架411与差动送布牙架412运动,导致竖直和侧向运动不同步的问题。Drive the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to reciprocate in the first direction and lateral direction through the main shaft 20, so that the driving source of the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 is the same, which is beneficial Keep the synchronization of the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to avoid the occurrence of multiple driving sources respectively driving the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 to move, resulting in vertical and lateral Problems with out-of-sync movement.
当然,若不考虑同步问题,主动送布牙架411与差动送布牙架412的椭圆运动也可以由多个驱动源分别驱动实现。Of course, if the synchronization problem is not considered, the elliptical motions of the active cloth feeding dog 411 and the differential feeding dog 412 can also be driven by multiple driving sources respectively.
请一并参阅图11,图11为图2所示包缝机100中差动量调节机构50的结构示意图。包缝机100为了实现对主动送布牙架411与差动送布牙架412之间差动量的调节,包缝机100内还设置有差动量调节机构50,差动量调节机构50包括调节杆51、差动曲柄52以及差动连片53,差动连片53的一端枢接于差动曲柄52,另一端连接于第二传动组件43中的盖板434,差动曲柄52的一端连接于调节杆51,其能够在调节杆51的摆动调节转动并带动差动连片53运动。调节杆51的一端固定连接于差动曲柄52,调节杆51通过自身角度的改变,调节差动连片53的位置关系。Please also refer to FIG. 11 . FIG. 11 is a schematic structural diagram of the differential adjustment mechanism 50 in the overlock sewing machine 100 shown in FIG. 2 . In order to realize the adjustment of the differential amount between the active cloth feeding dog frame 411 and the differential cloth feeding dog frame 412 in the overlock sewing machine 100, the overlock sewing machine 100 is also provided with a differential amount adjusting mechanism 50, a differential amount adjusting mechanism 50 It includes an adjustment rod 51, a differential crank 52, and a differential connecting piece 53. One end of the differential connecting piece 53 is pivotally connected to the differential crank 52, and the other end is connected to the cover plate 434 in the second transmission assembly 43. The differential crank 52 One end is connected to the adjusting rod 51, which can adjust the rotation when the adjusting rod 51 swings and drives the differential link 53 to move. One end of the adjusting rod 51 is fixedly connected to the differential crank 52 , and the adjusting rod 51 adjusts the positional relationship of the differential connecting piece 53 by changing its own angle.
调节杆51在操作人员的调节下绕调节杆51与差动曲柄52的连接点转动,调节杆51的转动会带动与其固定连接的差动曲柄52转动,差动曲柄52的转动会拖动差动连片53移动。由于差动连片53与第二传动组件43中的盖板434转动连接,差动连片53被差动曲柄52的带动表现为自身绕盖板434的转动以及与盖板434沿滑槽417整体的滑动。在差动连片53的带动下,与连接块433及盖板434固定连接的侧向驱动滑块435在滑槽417内的位置发生变化,从而改变侧向驱动滑块435的运动初始位置,作为侧向驱动滑块435实际运动在侧向的分解,差动送布牙架412的运动状态也就发生改变,从而实现对主动送布牙架411与差动送布牙架412之间差动量的调节。The adjustment rod 51 rotates around the connection point between the adjustment rod 51 and the differential crank 52 under the adjustment of the operator, the rotation of the adjustment rod 51 will drive the rotation of the differential crank 52 fixedly connected with it, and the rotation of the differential crank 52 will drag the differential crank 52 to rotate. Moving connecting piece 53 moves. Since the differential connecting piece 53 is rotationally connected with the cover plate 434 in the second transmission assembly 43, the differential connecting piece 53 is driven by the differential crank 52 to perform its own rotation around the cover plate 434 and along with the cover plate 434 along the chute 417. Overall sliding. Driven by the differential connecting piece 53, the position of the lateral driving slider 435 fixedly connected to the connection block 433 and the cover plate 434 in the chute 417 changes, thereby changing the initial position of the lateral driving slider 435, As the decomposition of the actual movement of the lateral drive slider 435 in the lateral direction, the motion state of the differential feed dog 412 also changes, thereby realizing the difference between the active feed dog 411 and the differential feed dog 412. Momentum regulation.
为了进一步提高差动量调节的便捷性,本实用新型提供的差动量调节机构50还包括设置在壳体10外侧的调节面板54,调节面板54上开设有滑槽(未标号),调节杆51与设置在滑槽内的滑块(未标号)固定连接,滑块上固设有调节件541,操作人员通过操作调节件541能够调节调节杆51的摆动位置,从而便于操作人员的操作。In order to further improve the convenience of adjusting the differential amount, the differential amount adjusting mechanism 50 provided by the utility model also includes an adjusting panel 54 arranged on the outside of the housing 10. The adjusting panel 54 is provided with a chute (not labeled), and the adjusting rod 51 is fixedly connected with a slide block (not numbered) arranged in the chute, and an adjustment member 541 is fixed on the slide block. The operator can adjust the swing position of the adjustment rod 51 by operating the adjustment member 541, thereby facilitating the operation of the operator.
进一步地,调节面板54上还可以设置刻度盘等状态标识,从而便于可视化和度量化的调节差动量。Further, the adjustment panel 54 may also be provided with status signs such as a dial, so as to facilitate the visualization and quantitative adjustment of the differential amount.
本实用新型提供的差动量调节机构50在差动曲柄52上还设置有固定轴521,固定轴521固设在壳体10的内部并通过一个轴位螺钉522实现与调节杆51的固定连接。通过设置固定轴521,能够将差动曲柄52稳定地设置在壳体10上,轴位螺钉522还能够实现差动曲柄52与调节杆51之间的可靠连接,进一步提高了包缝机100工作的可靠性和稳定性。The differential amount adjustment mechanism 50 provided by the utility model is also provided with a fixed shaft 521 on the differential crank 52. The fixed shaft 521 is fixed inside the housing 10 and is fixedly connected to the adjustment rod 51 through a shaft screw 522. . By setting the fixed shaft 521, the differential crank 52 can be stably arranged on the housing 10, and the shaft screw 522 can also realize a reliable connection between the differential crank 52 and the adjusting rod 51, which further improves the operation of the overlock sewing machine 100. reliability and stability.
请一并参阅图12至图14,图12为图2所示包缝机100在第一实施方式中送布牙架调节机构60的结构示意图,图13为图12所示送布牙架调节机构60在另一视角的结构示意图,图14为图13所示送布牙架调节机构60的分解示意图。现有的包缝机在实现缝纫作业的过程中,仅能够加工特定厚度的布料,对其他厚度范围布料的缝纫效果很差。为了提高对不同厚度布料的适应性,提升整机系统柔性制造的能力,包缝机100上还设置有送布牙架调节机构60,送布牙架调节机构60连接于送布牙架41,其通调节送布牙架41的角度和高度,利用送布牙413改变不同厚度布料的送料状态,使得布料处于适当的张紧状态,从而提高不同厚度布料的缝纫效果。Please refer to FIG. 12 to FIG. 14 together. FIG. 12 is a structural schematic diagram of the feed dog frame adjustment mechanism 60 in the first embodiment of the overlock sewing machine 100 shown in FIG. The structure schematic diagram of the mechanism 60 from another perspective, FIG. 14 is an exploded schematic diagram of the feed dog adjustment mechanism 60 shown in FIG. 13 . Existing overlock sewing machines can only process fabrics of a specific thickness in the process of realizing sewing operations, and the sewing effect on fabrics in other thickness ranges is very poor. In order to improve the adaptability to fabrics of different thicknesses and improve the flexible manufacturing capability of the whole machine system, the overlock sewing machine 100 is also provided with a feed dog frame adjustment mechanism 60, which is connected to the cloth feed dog frame 41, By adjusting the angle and height of the cloth feed dog frame 41, the cloth feed dog 413 is used to change the feeding state of the cloth of different thickness, so that the cloth is in a proper tension state, thereby improving the sewing effect of cloth of different thickness.
送布牙架调节机构60设置在壳体10的侧面并且连接于送布牙架41,送布牙架调节机构60包括调节组件61以及操作组件62,调节组件61的一端连接于操作组件62,另一端连接于送布牙架41,调节组件61用于调节送布牙架41的角度;操作组件62设置在壳体10上,其用于控制调节组件61。The feed dog adjustment mechanism 60 is arranged on the side of the housing 10 and connected to the cloth feed dog 41. The cloth feed dog adjustment mechanism 60 includes an adjustment assembly 61 and an operation assembly 62. One end of the adjustment assembly 61 is connected to the operation assembly 62. The other end is connected to the feed dog frame 41 , and the adjustment assembly 61 is used to adjust the angle of the cloth feed dog frame 41 ; the operation assembly 62 is arranged on the housing 10 and is used to control the adjustment assembly 61 .
在操作组件62的控制作用下,调节组件61根据布料的厚薄程度相应地调节送布牙架41的倾角,从而改变送布牙架41上送布牙413的倾角,送布牙413整体倾斜会改变自身的高度,送布牙413通过自身高度和倾角变化适应不同厚薄程度的布料。Under the control of the operation assembly 62, the adjustment assembly 61 adjusts the inclination angle of the feed dog frame 41 accordingly according to the thickness of the cloth, thereby changing the inclination angle of the feed dog 413 on the cloth feed dog frame 41, and the overall inclination of the cloth feed dog 413 will be Changing its own height, the cloth feeding dog 413 adapts to cloths of different thicknesses through the change of its own height and inclination angle.
调节组件61包括偏心轴611及调节滑块612,偏心轴611连接于操作组件62,调节滑块612套设在偏心轴611上并且嵌设在送布牙架41上的两个平行的延伸臂416处,偏心轴611在操作组件62的驱动下能够带动调节滑块612作动,从而调节送布牙架41的角度。The adjustment assembly 61 includes an eccentric shaft 611 and an adjustment slider 612. The eccentric shaft 611 is connected to the operation assembly 62. The adjustment slider 612 is sleeved on the eccentric shaft 611 and embedded in two parallel extension arms on the feed dog 41. At 416 , the eccentric shaft 611 can drive the adjusting slider 612 to move under the driving of the operating assembly 62 , so as to adjust the angle of the feeding dog 41 .
偏心轴611包括同心段6111以及连接于同心段6111的偏心段6112,偏心轴611的同心段6111固定在壳体10上,偏心轴611能够绕同心段6111的中心轴线转动;偏心段6112的中心与同心段6111的中心不同心,两者偏移一预设的距离,偏心段6112能够在同心段6111的带动下绕动。The eccentric shaft 611 includes a concentric section 6111 and an eccentric section 6112 connected to the concentric section 6111. The concentric section 6111 of the eccentric shaft 611 is fixed on the housing 10, and the eccentric shaft 611 can rotate around the central axis of the concentric section 6111; the center of the eccentric section 6112 The center of the concentric section 6111 is not concentric, and the two are offset by a preset distance, and the eccentric section 6112 can be driven by the concentric section 6111 to revolve.
调节滑块612呈块状,其内部中空并且套设偏心轴611的偏心段6112,调节滑块612嵌设在两个平行的延伸臂416之间,调节滑块612与偏心轴611的偏心段6112转动连接,偏心轴611的偏心段6112的绕动会带动调节滑块612平行绕动。The adjustment slider 612 is block-shaped, and its interior is hollow and the eccentric section 6112 of the eccentric shaft 611 is sheathed. The adjustment slider 612 is embedded between the two parallel extension arms 416. 6112 is rotationally connected, and the orbiting of the eccentric section 6112 of the eccentric shaft 611 will drive the adjustment slider 612 to orbit in parallel.
由于调节滑块612嵌设在两个平行的延伸臂416之间,调节滑块612能够在延伸臂416所形成的轨道上滑动,调节滑块612在延伸臂416之间形成的滑动槽418内滑动,能够释放偏心轴611所带来的在第二方向上的运动,使得调节滑块612的平行绕动仅会带动延伸臂416在第一方向上上升或者下降。延伸臂416设置在送布牙架41的一端上,送布牙架41的另一端由主轴20固定,因此延伸臂416在第一方向上上升或者下降会带动送布牙架41发生倾斜,送布牙架41倾斜的角度由延伸臂416在第一方向上移动的距离决定。Because the adjustment slider 612 is embedded between the two parallel extension arms 416, the adjustment slider 612 can slide on the track formed by the extension arms 416, and the adjustment slider 612 is in the sliding groove 418 formed between the extension arms 416 Sliding can release the movement in the second direction brought by the eccentric shaft 611 , so that the parallel rotation of the adjusting slider 612 will only drive the extension arm 416 to rise or fall in the first direction. The extension arm 416 is arranged on one end of the cloth feed dog frame 41, and the other end of the cloth feed dog frame 41 is fixed by the main shaft 20, so the extension arm 416 will drive the cloth feed dog frame 41 to tilt when the extension arm 416 rises or falls in the first direction. The tilting angle of the tooth frame 41 is determined by the moving distance of the extension arm 416 in the first direction.
操作组件62包括控制元件621及传动组件622,控制元件621连接于传动组件622,传动组件622设置于控制元件621及调节组件61之间,控制元件621用于供操作人操控转动,传动组件622用于将控制元件621的转动传递至调节组件61处上,并根据控制元件621的转动量控制调节组件61对送布牙架41倾角的改变量。The operating assembly 62 includes a control element 621 and a transmission assembly 622. The control element 621 is connected to the transmission assembly 622. The transmission assembly 622 is arranged between the control element 621 and the adjustment assembly 61. The control element 621 is used for the operator to control and rotate. The transmission assembly 622 It is used to transmit the rotation of the control element 621 to the adjustment assembly 61 , and control the amount of change of the inclination angle of the feed dog frame 41 by the adjustment assembly 61 according to the rotation amount of the control element 621 .
控制元件621与传动组件622转动连接,控制元件621的转动量通过传动组件622传递至调节组件处,操作人员通过操控控制元件621可以实时调节送布牙架41的倾角大小和高度改变,操作十分方便。The control element 621 is rotatably connected with the transmission assembly 622, and the rotation amount of the control element 621 is transmitted to the adjustment assembly through the transmission assembly 622. The operator can adjust the inclination angle and height change of the feeding tooth frame 41 in real time by manipulating the control element 621, and the operation is very convenient. convenient.
进一步地,操作组件62包括控制元件621及传动组件622,传动组件622设置于控制元件621与偏心轴611之间,控制元件621通过电动控制的方式通过传动组件622调节偏心轴611的偏转角度,从而调节送布牙413的角度和高度。Further, the operating assembly 62 includes a control element 621 and a transmission assembly 622, the transmission assembly 622 is arranged between the control element 621 and the eccentric shaft 611, the control element 621 adjusts the deflection angle of the eccentric shaft 611 through the transmission assembly 622 through electric control, The angle and height of the feed dog 413 are thereby adjusted.
本实用新型的第一个实施方式中,控制元件621为电控元件6211,操作组件62通过电动控制的方式调节偏心轴611转动的角度,从而调节送布牙架41至预设的角度上。In the first embodiment of the present utility model, the control element 621 is an electric control element 6211, and the operation assembly 62 adjusts the rotation angle of the eccentric shaft 611 through electric control, thereby adjusting the feeding dog 41 to a preset angle.
进一步地,传动组件622包括套设在电控元件6211输出轴上的蜗杆6221以及套设在偏心轴611同心段6111上的蜗轮6222,蜗杆6221与电控元件6211的输出轴固定连接,蜗轮6222与偏心轴611的同心段6111固定连接,电控元件6211输出轴的转动通过蜗杆6221与蜗轮6222的相互啮合,带动蜗轮6222转动至预设的角度,由于蜗轮6222与偏心轴611之间的固定连接,蜗轮6222的转动会带动偏心轴611转动,从而实现对送布牙413角度和高度的调节。Further, the transmission assembly 622 includes a worm 6221 sleeved on the output shaft of the electric control element 6211 and a worm wheel 6222 sleeved on the concentric section 6111 of the eccentric shaft 611. The worm 6221 is fixedly connected to the output shaft of the electric control element 6211, and the worm gear 6222 It is fixedly connected with the concentric section 6111 of the eccentric shaft 611, and the rotation of the output shaft of the electric control element 6211 is driven by the mutual meshing of the worm 6221 and the worm wheel 6222 to drive the worm wheel 6222 to rotate to a preset angle. Connected, the rotation of the worm wheel 6222 will drive the rotation of the eccentric shaft 611, thereby realizing the adjustment of the angle and height of the feed dog 413.
进一步地,蜗杆6221通过螺钉压紧固定在电控元件6211的输出轴上;蜗轮6222通过螺钉压紧固定在偏心轴611的同心段6111上。Further, the worm 6221 is fixed on the output shaft of the electric control element 6211 by screw compression; the worm wheel 6222 is fixed on the concentric section 6111 of the eccentric shaft 611 by screw compression.
电控元件6211的输出轴上开设有沿径向凹陷的凹槽(未标号),螺钉穿过蜗轮6222后抵持于凹槽的底壁处,通过开设凹槽,电控元件6211输出轴的转动能够带动蜗轮6222转动。The output shaft of the electronic control element 6211 is provided with a groove (not labeled) that is sunken in the radial direction. After the screw passes through the worm wheel 6222, it is held against the bottom wall of the groove. By opening the groove, the output shaft of the electric control element 6211 The rotation can drive the worm wheel 6222 to rotate.
本实施方式中,由于电控元件6211输出轴的中轴线与偏心轴611的中轴线相互垂直,因此蜗杆6221的中轴线与蜗轮6222的中轴线也相互垂直。可以理解,在其他的实施方式中,当电控元件6211输出轴的中轴线与偏心轴611的中轴线偏转为其他角度时,蜗杆6221的中轴线与蜗轮6222的中轴线还可以形成其他角度,例如同轴设置亦可。In this embodiment, since the central axis of the output shaft of the electric control element 6211 and the central axis of the eccentric shaft 611 are perpendicular to each other, the central axis of the worm 6221 and the central axis of the worm wheel 6222 are also perpendicular to each other. It can be understood that, in other embodiments, when the central axis of the output shaft of the electric control element 6211 and the central axis of the eccentric shaft 611 deflect to other angles, the central axis of the worm 6221 and the central axis of the worm wheel 6222 can also form other angles, For example, a coaxial arrangement is also possible.
当然,蜗轮6222还采用除螺钉压紧之外的其他固定方式来固定于同心段6111上,蜗杆6221还可以也可以采用除螺钉压紧之外的其他固定方式来固定于电控元件6211上;只要该固定方式能够实现蜗杆6221及蜗轮6222的可靠连接即可。Certainly, the worm gear 6222 is also fixed on the concentric section 6111 by other fixing methods other than screw compression, and the worm 6221 can also be fixed on the electric control element 6211 by other fixing methods other than screw compression; As long as the fixing method can realize reliable connection between the worm 6221 and the worm wheel 6222 .
本实用新型提供的包缝机100,并不限制传动组件622必须采用蜗轮蜗杆传动的方式;在其他的实施方式中,传动组件622还可以采用带传动、齿轮齿条、联轴器等其他类型的传动方式;当电控元件6211无需通过传动组件622能够直接带动偏心轴611转动时,传动组件622也可以省略。The overlock sewing machine 100 provided by the present utility model does not limit the transmission assembly 622 to adopt a worm gear transmission; in other embodiments, the transmission assembly 622 can also adopt belt transmission, rack and pinion, coupling and other types transmission mode; when the electric control element 6211 can directly drive the eccentric shaft 611 to rotate without the transmission assembly 622, the transmission assembly 622 can also be omitted.
电控元件6211的转动会带动蜗轮6222转动,蜗轮6222的转动又会带动偏心轴611偏心转动,偏心轴611的偏心转动又会带动与偏心轴611转动连接的调节滑块612发生在第一方向上的位置改变,从而实现对送布牙架41的角度和高度调节。The rotation of the electronic control element 6211 will drive the worm wheel 6222 to rotate, and the rotation of the worm wheel 6222 will drive the eccentric shaft 611 to rotate eccentrically, and the eccentric rotation of the eccentric shaft 611 will drive the adjustment slider 612 connected to the eccentric shaft 611 to rotate on the first side. The upward position changes, thereby realizing the angle and height adjustment of the feed dog frame 41 .
本实施方式中,电控元件6211为电机。可以理解,在其他的实施方式中,电控元件6211也可以替换为除电机之外的其他电力驱动元件。只要该电力驱动元件能够实现电动控制即可。In this embodiment, the electric control element 6211 is a motor. It can be understood that, in other embodiments, the electric control element 6211 can also be replaced with other electric drive elements except the motor. As long as the electric drive element can realize electric control.
在本实用新型的一个实施方式中,电控元件6211通过一固定座623螺固在壳体10的侧面,固定座623与电控元件6211之间也通过螺纹固定,将电控元件6211固定在壳体10的侧面,能够便于电控元件6211的拆装和调节。In one embodiment of the present utility model, the electric control element 6211 is screwed on the side of the housing 10 through a fixing seat 623, and the fixing seat 623 and the electric control element 6211 are also screwed to fix the electric control element 6211 on the The side of the housing 10 can facilitate the disassembly and adjustment of the electronic control element 6211 .
当然,在其他的实施方式中,电控元件6211与固定座623、固定座623与壳体10之间还可以采用胶固、铆接等方式相互固定;电控元件6211也可以采用其他结构固定于壳体10上,此时固定座623可以省略。Of course, in other embodiments, the electric control element 6211 and the fixing seat 623, and between the fixing seat 623 and the housing 10 can also be fixed to each other by means of gluing, riveting, etc.; the electric control element 6211 can also be fixed on the On the housing 10, the fixing seat 623 can be omitted at this time.
在本实用新型的一个实施方式中,调节组件61还包括轴套613,轴套613套设偏心轴611的同心段6111并且固定在壳体10上,轴套613用于承载偏心轴611,提供了偏心轴611稳定的转动环境。轴套613具有抗腐蚀、成本低等优点,更适宜低速转动的工况环境。In one embodiment of the present utility model, the adjustment assembly 61 further includes a shaft sleeve 613, the shaft sleeve 613 sleeves the concentric section 6111 of the eccentric shaft 611 and is fixed on the housing 10, the shaft sleeve 613 is used to carry the eccentric shaft 611, providing A stable rotating environment for the eccentric shaft 611 is ensured. The shaft sleeve 613 has the advantages of anti-corrosion and low cost, and is more suitable for working conditions of low-speed rotation.
进一步地,轴套613为铜套。可以理解,在其他的实施方式中,套管还可以采用除铜之外的其他材料制成;在不考虑成本以及低速转动的工况要求下,轴套613也可以采用滚动轴承。Further, the shaft sleeve 613 is a copper sleeve. It can be understood that, in other embodiments, the bushing can also be made of other materials than copper; the bushing 613 can also be made of a rolling bearing if cost and low-speed rotation requirements are not considered.
在本实用新型的一个实施方式中,套管的两侧各设置了一个第一挡圈614,两个第一挡圈614相对设置在轴套613的两端,第一挡圈614用于固定轴套613在偏心轴611上的位置,避免套管因震动而发生位置偏移。In one embodiment of the present utility model, a first retaining ring 614 is provided on both sides of the casing, and two first retaining rings 614 are oppositely arranged at both ends of the shaft sleeve 613, and the first retaining ring 614 is used for fixing The position of the shaft sleeve 613 on the eccentric shaft 611 prevents the sleeve from shifting due to vibration.
进一步地,第一挡圈614采用螺钉压紧的方式固定于偏心轴611的同心段6111上。当然,第一挡圈614还可以采用胶固、铆接等其他方式固定于偏心轴611上,只要第一挡圈614能够稳固地固定在偏心轴611的同心段6111上即可;铜套也可以采用其他的元件来实现自身的限位,此时第一挡圈614可以省略。Further, the first retaining ring 614 is fixed on the concentric section 6111 of the eccentric shaft 611 by means of screw compression. Of course, the first retaining ring 614 can also be fixed on the eccentric shaft 611 by other methods such as glue fixing and riveting, as long as the first retaining ring 614 can be firmly fixed on the concentric section 6111 of the eccentric shaft 611; Other elements are used to realize the self-limiting, and at this time, the first retaining ring 614 can be omitted.
在本实用新型的一个实施方式中,调节滑块612的两侧各设置了一个第二挡圈615,两个第二挡圈615相对设置在调节滑块612的两侧,并且与调节滑块612顺次套设在偏心轴611的偏心段6112上,第二挡圈615用于固定调节滑块612在偏心轴611上的位置,避免调节滑块612因震动而偏移出滑动槽418。In one embodiment of the present utility model, a second retaining ring 615 is respectively arranged on both sides of the adjusting slider 612, and the two second retaining rings 615 are oppositely arranged on both sides of the adjusting slider 612, and are connected with the adjusting slider 612 is sleeved on the eccentric section 6112 of the eccentric shaft 611 in sequence, and the second retaining ring 615 is used to fix the position of the adjusting slider 612 on the eccentric shaft 611 to prevent the adjusting slider 612 from shifting out of the sliding groove 418 due to vibration.
进一步地,第二挡圈615采用螺钉压紧的方式固定于偏心轴611的偏心段6112上。当然,第二挡圈615还可以采用胶固、铆接等其他方式固定于偏心轴611上,只要第二挡圈615能够稳固地固定在偏心轴611的偏心段2上即可;调节滑块612也可以采用其他的元件来实现自身的限位,此时第二挡圈615可以省略。Further, the second retaining ring 615 is fixed on the eccentric section 6112 of the eccentric shaft 611 by means of screw compression. Of course, the second retaining ring 615 can also be fixed on the eccentric shaft 611 by other methods such as glue fixing and riveting, as long as the second retaining ring 615 can be firmly fixed on the eccentric section 2 of the eccentric shaft 611; adjust the slider 612 It is also possible to use other components to realize its own position limitation, and at this time, the second retaining ring 615 can be omitted.
下面阐释包缝机100通过送布牙架调节机构60调节送布牙架41的角度和高度,实现适应不同厚薄程度布料的原理。The principle that the overlock sewing machine 100 adjusts the angle and height of the feed dog 41 through the feed dog adjustment mechanism 60 to adapt to different thicknesses of cloth will be explained below.
当送布牙架41的一端在送布牙架调节机构60的调节下发生高度改变时,送布牙架41整体的倾角发生改变,送布牙架41整体倾角的改变会改变送布牙413的倾角,也即主动牙4131与差动牙4132从水平平齐改变为斜角平齐,由于主动牙4131与差动牙4132分别以不同的椭圆轨迹送布,两者之间角度倾斜带来的高度改变会改变机头的缝纫效果。When one end of the feed dog 41 changes in height under the adjustment of the feed dog adjustment mechanism 60, the overall inclination of the feed dog 41 changes, and the change in the overall inclination of the feed dog 41 will change the height of the feed dog 413. The inclination angle of the active tooth 4131 and the differential tooth 4132 is changed from being horizontally aligned to being evenly aligned at an oblique angle. Since the active tooth 4131 and the differential tooth 4132 are fed in different elliptical trajectories, the angle between the two is inclined. Changing the height of the machine head will change the sewing effect.
请一并参阅图15a至图15c,图15a为送布牙架41处于普通工作状态时的原理示意图,图15b为送布牙架41处于厚料工作状态时的原理示意图,图15c为送布牙架41处于薄料工作状态时的原理示意图。图中,迹象S表示主动牙4131与差动牙4132的椭圆运动轨迹,V表示主动牙4131与差动牙4132切出工作平面时的切角方向,F表示主动牙4131与差动牙4132对布料的弹力方向。Please refer to Figure 15a to Figure 15c together, Figure 15a is a schematic diagram of the principle when the cloth feed dog 41 is in a normal working state, Figure 15b is a schematic diagram of the principle when the cloth feed dog 41 is in a thick material working state, and Figure 15c is a schematic diagram of the cloth feeding Schematic diagram of the principle when the tooth frame 41 is in the thin material working state. In the figure, the sign S represents the elliptical trajectory of the active tooth 4131 and the differential tooth 4132, V represents the direction of the cutting angle when the active tooth 4131 and the differential tooth 4132 cut out the working plane, and F represents the pairing of the active tooth 4131 and the differential tooth 4132 The stretch direction of the cloth.
(1)送布牙架41处于普通工作状态时:送布牙架41不倾斜,主动牙4131与差动牙4132水平平齐,主动牙4131与差动牙4132同步接触布料,此时主动牙4131与差动牙4132作用于布料的弹力F的方向与主动牙4131与差动牙4132切出工作平面时的切角方向相同,均为竖直方向,此状态适宜缝纫加工普通厚度、硬度适中的布料。(1) When the cloth feeding dog frame 41 is in the normal working state: the cloth feeding dog frame 41 is not tilted, the driving tooth 4131 is level with the differential tooth 4132, and the driving tooth 4131 and the differential tooth 4132 contact the cloth synchronously. The direction of the elastic force F of 4131 and differential teeth 4132 acting on the fabric is the same as the cutting angle direction when the active teeth 4131 and differential teeth 4132 cut out the working plane, both are vertical directions, and this state is suitable for sewing with normal thickness and moderate hardness fabric.
(2)送布牙架41处于厚料工作状态时:送布牙架41倾斜,使得主动牙4131的高度低于差动牙4132的高度,此时主动牙4131与差动牙4132作用于布料的弹力F的方向仍保持竖直方向,但是主动牙4131与差动牙4132切出工作平面时的切角方向不再保持竖直方向,而是以斜切的方式进行送布;(2) When the cloth feeding dog frame 41 is in the working state of thick material: the cloth feeding dog frame 41 is tilted so that the height of the active tooth 4131 is lower than the height of the differential tooth 4132. At this time, the active tooth 4131 and the differential tooth 4132 act on the cloth The direction of the elastic force F remains vertical, but the cutting angle direction when the active tooth 4131 and the differential tooth 4132 cut out the working plane no longer maintains the vertical direction, but feeds the cloth in an oblique cutting manner;
由于主动牙4131的高度低于差动牙4132的高度,差动牙4132先于主动牙4131上升到针板上方并提前接触布料,差动牙4132的送布效率高于主动牙4131的送布效率,因此主动牙4131与差动牙4132在输送布料时,差动牙4132相对于主动牙4131具有一定的追赶效果,形成对布料的推动效果,使得多层、梗缝等厚料送布流畅,针距均匀,缝纫品质更佳。Because the height of the active tooth 4131 is lower than that of the differential tooth 4132, the differential tooth 4132 rises above the needle plate before the active tooth 4131 and touches the cloth in advance, the feeding efficiency of the differential tooth 4132 is higher than that of the active tooth 4131 Therefore, when the active tooth 4131 and the differential tooth 4132 are conveying the cloth, the differential tooth 4132 has a certain catch-up effect relative to the active tooth 4131, forming a pushing effect on the cloth, so that the thick materials such as multi-layer and stem seams can be fed smoothly , the needle pitch is uniform, and the sewing quality is better.
(3)送布牙架41处于薄料工作状态时:送布牙架41倾斜,使得主动牙4131的高度高于差动牙4132的高度,此时主动牙4131与差动牙4132作用于布料的弹力F的方向仍保持竖直方向,但是主动牙4131与差动牙4132切出工作平面时的切角方向不再保持竖直方向,主动牙4131与差动牙4132以斜切的方式进行送布;(3) When the cloth feeding dog frame 41 is in the working state of thin material: the cloth feeding dog frame 41 is inclined so that the height of the active tooth 4131 is higher than the height of the differential tooth 4132. At this time, the active tooth 4131 and the differential tooth 4132 act on the cloth The direction of the elastic force F still remains vertical, but the cutting angle direction when the active tooth 4131 and the differential tooth 4132 cut out the working plane no longer maintains the vertical direction, and the active tooth 4131 and the differential tooth 4132 are cut obliquely. send cloth;
由于主动牙4131的高度高于差动牙4132的高度,主动牙4131先于差动牙4132上升到针板13上方并提前接触布料,主动牙4131的送布效率高于差动牙4132的送布效率,因此主动牙4131与差动牙4132在输送布料时,主动牙4131相对于差动牙4132具有一定的远离效果,形成对布料的拖拉效果,使得网纱等薄料平整不褶皱,缝纫品质更佳。Since the height of the active tooth 4131 is higher than that of the differential tooth 4132, the active tooth 4131 rises above the needle plate 13 before the differential tooth 4132 and contacts the cloth in advance, and the feeding efficiency of the active tooth 4131 is higher than that of the differential tooth 4132. Therefore, when the active tooth 4131 and the differential tooth 4132 are conveying the cloth, the active tooth 4131 has a certain distance away from the differential tooth 4132, forming a drag effect on the cloth, so that thin materials such as mesh are flat and not wrinkled, and the sewing Better quality.
请一并参阅图16及图17,图16为本实用新型第二个实施方式中送布牙架调节机构60a的结构示意图,图17为图16所示送布牙架调节机构60a的分解示意图。在本实用新型的第二个实施方式中的调节组件61a及操作组件62a的连接关系及作用与第一个实施方式中相同,在此不做赘述。Please refer to Fig. 16 and Fig. 17 together. Fig. 16 is a structural schematic diagram of the cloth feeding dog frame adjusting mechanism 60a in the second embodiment of the present invention, and Fig. 17 is an exploded schematic diagram of the cloth feeding dog frame adjusting mechanism 60a shown in Fig. 16 . The connection relationship and functions of the adjustment component 61a and the operation component 62a in the second embodiment of the present utility model are the same as those in the first embodiment, and will not be repeated here.
在本实用新型的第二个实施方式中,调节机构61除了包括上述的偏心轴611及调节滑块612,调节机构61还包括调节曲柄613a,偏心轴611、调节滑块612及调节曲柄613a均沿垂直于送布牙架41长度方向的侧向延伸,偏心轴611穿设调节滑块612及调节曲柄613a,调节滑块612套设在偏心轴611上并且嵌设在送布牙架41上的两个平行的延伸臂416处,调节曲柄613a固定套设偏心轴611并且连接于操作组件62a。调节曲柄613a在操作组件62a的驱动下带动偏心轴611转动,偏心轴611的转动又会带动调节滑块612运动,送布牙架调节机构60再通过调节滑块612的运动带动送布牙架41调节自身的高度及倾角。In the second embodiment of the present utility model, the adjustment mechanism 61 includes the above-mentioned eccentric shaft 611 and the adjustment slider 612, the adjustment mechanism 61 also includes the adjustment crank 613a, the eccentric shaft 611, the adjustment slider 612 and the adjustment crank 613a are all Along the lateral extension perpendicular to the length direction of the feed dog 41, the eccentric shaft 611 passes through the adjustment slider 612 and the adjustment crank 613a, and the adjustment slider 612 is sleeved on the eccentric shaft 611 and embedded in the feed dog 41 At the two parallel extension arms 416, the adjusting crank 613a is fixedly sleeved on the eccentric shaft 611 and connected to the operating assembly 62a. The adjustment crank 613a drives the eccentric shaft 611 to rotate under the drive of the operation component 62a, and the rotation of the eccentric shaft 611 will drive the adjustment slider 612 to move, and the cloth feed dog adjustment mechanism 60 drives the cloth feed dog by the movement of the adjustment slider 612 41 adjust the height and inclination of oneself.
调节曲柄613a的一端套设在偏心轴611的同心段6111上,另一端沿偏心轴611的径向向外延伸并与操作组件62a转动连接,调节曲柄613a沿偏心轴611径向向外伸出的部分开设有通孔(未标号),调节曲柄613a通过该通孔转动连接操作组件62a,调节曲柄613a能够在操作组件62a的带动下转动,从而带动偏心轴611转动。One end of the adjusting crank 613a is sleeved on the concentric section 6111 of the eccentric shaft 611, and the other end extends outward along the radial direction of the eccentric shaft 611 and is rotationally connected with the operating assembly 62a. The adjusting crank 613a protrudes radially outward along the eccentric shaft 611 A through hole (not labeled) is opened in the part of the handle, and the adjusting crank 613a is connected to the operating assembly 62a through the through hole. The adjusting crank 613a can rotate under the drive of the operating assembly 62a, thereby driving the eccentric shaft 611 to rotate.
本实施方式中,调节曲柄613a通过螺纹紧固件(未标号)压紧在偏心轴611的同心段6111上。可以理解,在其他的实施方式中,调节曲柄613a还可以通过铆接、胶固等方式固定在偏心轴611的同心段6111上。In this embodiment, the adjusting crank 613a is pressed against the concentric section 6111 of the eccentric shaft 611 by a threaded fastener (not labeled). It can be understood that, in other embodiments, the adjusting crank 613a can also be fixed on the concentric section 6111 of the eccentric shaft 611 by means of riveting, gluing or the like.
本实施方式中,调节曲柄613a采用螺钉压紧的方式固定于偏心轴611上。可以理解,调节曲柄613a还可以采用胶固、铆接等其他方式固定于偏心轴611上,只要调节曲柄613a能够稳固地固定在偏心轴611上即可。In this embodiment, the adjusting crank 613a is fixed on the eccentric shaft 611 by means of screw compression. It can be understood that the adjusting crank 613a can also be fixed on the eccentric shaft 611 by other means such as glueing or riveting, as long as the adjusting crank 613a can be firmly fixed on the eccentric shaft 611 .
在本实施方式中,调节曲柄613a上还开设有用于配合操作组件62a的通孔(未标号),该通孔用于供操作组件62a的部分结构嵌入,从而实现操作组件62a部分结构与调节曲柄613a之间的相互固定。In this embodiment, the adjusting crank 613a is also provided with a through hole (not labeled) for matching the operating assembly 62a, and the through hole is used for embedding part of the operating assembly 62a, so as to realize the partial structure of the operating assembly 62a and the adjusting crank. The mutual fixation between 613a.
调节曲柄613a在操作组件62a的操作控制下转动,并带动偏心轴611转动;偏心轴611的转动又会带动与偏心轴611的偏心段6112转动连接的调节滑块612作动,调节滑块612的作动分解为在滑动槽418内沿送布牙架41长度方向的滑动和在竖直方向的升高或下降,调节滑块612的升高或下降会带动送布牙架41的一端升高或下降,从而改变送布牙架41的倾角和高度。The adjustment crank 613a rotates under the operation control of the operation assembly 62a, and drives the eccentric shaft 611 to rotate; the rotation of the eccentric shaft 611 will drive the adjustment slider 612 rotationally connected with the eccentric section 6112 of the eccentric shaft 611 to move, and the adjustment slider 612 The actuation is decomposed into sliding in the sliding groove 418 along the length direction of the feed dog 41 and the rise or fall in the vertical direction. The rise or fall of the adjustment slider 612 will drive one end of the feed dog 41 to rise. High or lower, thereby changing the inclination and height of the feed dog frame 41.
在本实用新型的第二个实施方式中,调节组件61a中还包括第一轴套614a,第一轴套614a套设在偏心轴611的同心段6111并且固定在壳体10上,第一轴套614a用于承载偏心轴611,提供了偏心轴611稳定的转动环境。第一轴套614a具有抗腐蚀、成本低等优点,更适宜低速转动的工况环境。In the second embodiment of the present utility model, the adjustment assembly 61a also includes a first bushing 614a, the first bushing 614a is sleeved on the concentric section 6111 of the eccentric shaft 611 and fixed on the housing 10, the first shaft The sleeve 614a is used to carry the eccentric shaft 611 and provide a stable environment for the eccentric shaft 611 to rotate. The first shaft sleeve 614a has the advantages of anti-corrosion and low cost, and is more suitable for working conditions of low-speed rotation.
进一步地,第一轴套614a为铜套。可以理解,在其他的实施方式中,套管还可以采用除铜之外的其他材料制成;在不考虑成本以及低速转动的工况要求下,第一轴套614a也可以采用滚动轴承。Further, the first shaft sleeve 614a is a copper sleeve. It can be understood that, in other embodiments, the bushing can also be made of other materials than copper; the first bushing 614a can also be made of a rolling bearing if cost and low-speed rotation requirements are not considered.
在本实用新型的第二个实施方式中,操作组件62a设置于壳体10在垂直于送布牙架41长度方向的侧面上,如此设置,能够便于操作人员操作,操作人员无需翻开盖体就能够实现对送布牙架41倾角和高度的调节,调节方便快捷,提高了加工效率。In the second embodiment of the present utility model, the operating assembly 62a is arranged on the side of the casing 10 perpendicular to the length direction of the feed dog frame 41, so that it is convenient for the operator to operate, and the operator does not need to open the cover Just can realize the adjustment to the inclination angle and the height of the feed dog frame 41, the adjustment is convenient and fast, and the processing efficiency is improved.
当然,在其他的实施方式中,操作组件62a也可以设置于壳体10的其他位置上,只要操作组件62a能够在操作人员的操作下带动调节组件61a调节送布牙架41的倾角和高度即可。Of course, in other embodiments, the operating assembly 62a can also be arranged at other positions of the housing 10, as long as the operating assembly 62a can drive the adjusting assembly 61a to adjust the inclination and height of the feeding dog frame 41 under the operation of the operator. Can.
在本实用新型的第二个实施方式中,控制元件621为控制杆6212,控制杆6212能够相对传动组件622转动,操作人员通过控制杆621相对传动组件622的转动量,调节送布牙架41倾角的大小。In the second embodiment of the present utility model, the control element 621 is a control rod 6212, and the control rod 6212 can rotate relative to the transmission assembly 622. The operator adjusts the feed dog 41 through the rotation amount of the control rod 621 relative to the transmission assembly 622. The size of the inclination.
在本实用新型的第二个实施方式中,传动组件622通过销传动的方式传递控制杆6212的转动量,In the second embodiment of the present utility model, the transmission assembly 622 transmits the rotation amount of the control rod 6212 through pin transmission,
传动组件622包括连接销6221a、传动曲柄6222a、导向件6223a及滑块6224a,传动曲柄6222a的一端转动连接于连接销6221a,另一端转动连接于滑块6224a,滑块6224a嵌设在导向件6223a上并在导向件6223a的导向作用下相对导向件6223a滑动,传动组件622a通过连接销6221a带动传动曲柄6222a转动,利用传动曲柄6222a与滑块6224a的转动连接带动调节曲柄613a转动,并通过滑块6224a在导向件6223a上的滑动释放调节曲柄613a的部分运动分量,从而实现对控制杆6212转动量的动力传递。The transmission assembly 622 includes a connection pin 6221a, a transmission crank 6222a, a guide 6223a and a slider 6224a. One end of the transmission crank 6222a is rotatably connected to the connection pin 6221a, and the other end is rotatably connected to the slider 6224a. The slider 6224a is embedded in the guide 6223a and slide relative to the guide 6223a under the guidance of the guide 6223a, the transmission assembly 622a drives the transmission crank 6222a to rotate through the connecting pin 6221a, utilizes the rotational connection between the transmission crank 6222a and the slider 6224a to drive the adjustment crank 613a to rotate, and passes through the slider The sliding of 6224a on the guide piece 6223a releases part of the movement component of the adjustment crank 613a, so as to realize the power transmission to the rotation amount of the control rod 6212.
在本实用新型的第二个实施方式中,为了进一步提高操作人员的操作便捷性,操作组件62a还包括锁紧盘623a,锁紧盘623a固设在壳体10垂直于送布牙架41长度方向的侧面上,锁紧盘623a上开设有供控制元件621滑动的滑槽6231a,控制元件621在滑槽6231a上的滑动能够提高操作人员对控制元件621的操作便捷性以及控制元件621自身滑动的稳定性,提高调节效率。In the second embodiment of the present utility model, in order to further improve the operation convenience of the operator, the operation assembly 62a also includes a locking disc 623a, and the locking disc 623a is fixed on the housing 10 perpendicular to the length of the feed dog frame 41 On the side of the direction, the locking disc 623a is provided with a chute 6231a for the sliding of the control element 621. The sliding of the control element 621 on the chute 6231a can improve the convenience of the operator to operate the control element 621 and the sliding of the control element 621 itself. stability and improve regulation efficiency.
进一步地,锁紧盘623a上还设置有状态标识6232a,状态标识6232a用于引导操作人员的操作,并告知操作人员当前的调节状态。状态标识6232a可以采用方向箭头来指引操作人员的手工操作、还可以采用文字,如“高低”、“大小”来标识当前的调节状态。当然,状态标识6232a还可以刻度盘等除采用箭头与文字之外的其他标识方式,来表征当前的调节状态。Further, a status mark 6232a is also provided on the locking disc 623a, and the status mark 6232a is used to guide the operation of the operator and inform the operator of the current adjustment status. The status mark 6232a can use direction arrows to guide the operator's manual operation, and can also use words, such as "high and low" and "size" to identify the current adjustment status. Of course, the status mark 6232a can also be marked in other ways than arrows and words, such as a dial, to represent the current adjustment status.
进一步地,锁紧盘623a上还设置有固定连接于控制元件621远离连接销6221一端的锁紧螺母6233a,锁紧螺母6233a固定连接于控制元件621并限制控制元件621在垂直滑槽6231a延伸方向上的移动。锁紧螺母6233a能够在操作人员的直接操作下在滑槽6231a内滑动,锁紧螺母6233a用于供操作人员手动直接接触,避免操作人员需要直接掰动细长杆状的控制元件621才可以实现对控制元件621的操作,进一步提高了操作的便捷性。Further, the locking disc 623a is also provided with a locking nut 6233a fixedly connected to the end of the control element 621 away from the connecting pin 6221. The locking nut 6233a is fixedly connected to the control element 621 and restricts the control element 621 from extending in the vertical direction of the sliding groove 6231a. on the move. The lock nut 6233a can slide in the chute 6231a under the direct operation of the operator, and the lock nut 6233a is used for manual direct contact by the operator, so as to prevent the operator from directly turning the slender rod-shaped control element 621 to achieve The operation of the control element 621 further improves the convenience of operation.
在本实用新型的第二个实施方式中,传动组件622还包括嵌设于连接销6221a远离控制元件621a一端的固定件6227a,固定件6227a能够将传动曲柄6222a固定在壳体10的侧面位置,实现连接销6221a、传动曲柄6222a在轴向的限位。In the second embodiment of the present utility model, the transmission assembly 622 also includes a fixing piece 6227a embedded in the end of the connecting pin 6221a away from the control element 621a, the fixing piece 6227a can fix the transmission crank 6222a on the side of the housing 10, Axial positioning of the connecting pin 6221a and the transmission crank 6222a is realized.
本实用新型第二个实施方式提供的送布牙架调节机构60,采用控制杆6212作为操作人员直接操作的元件,控制杆6212能够实现操作人员的手动直接操作,在操作性上相对较佳,同时成本低廉,能够满足市场对低价产品的需求。The cloth feeding dog frame adjustment mechanism 60 provided by the second embodiment of the utility model adopts the control rod 6212 as the element directly operated by the operator. The control rod 6212 can realize the manual direct operation of the operator, and is relatively good in operability. At the same time, the cost is low, which can meet the market demand for low-priced products.
在其他的实施方式中,操作组件还设置于壳体10上并且通过盖体上的缺口外露,如此设置,使得操作组件能够在壳体10上露出,能够便于操作人员操作,操作人员无需翻开盖体就能够实现对送布牙架41倾角和高度的调节,调节方便快捷,提高了加工效率。In other embodiments, the operating assembly is also arranged on the casing 10 and exposed through a gap on the cover, so that the operating assembly can be exposed on the casing 10, which is convenient for the operator to operate, and the operator does not need to open the cover. The cover body can realize the adjustment of the inclination angle and height of the cloth feeding dog frame 41, which is convenient and quick to adjust and improves the processing efficiency.
在其他的实施方式中,采用手动操作方式的控制元件621还可以采用旋钮等其他的类型,只要该手动操作方式的控制元件621能够根据自身的转动量调节送布牙架41的倾角和高度即可。In other embodiments, the manually operated control element 621 can also adopt other types such as knobs, as long as the manually operated control element 621 can adjust the inclination and height of the feeding dog frame 41 according to its own rotation amount. Can.
需要注重说明的是,本实用新型提供的两个实施例可以相互接合,如操作组件的设置位置、传动结构的具体传动方式等可以相互替换,只要两个实施例的替换不影响送布牙架调节机构60对送布牙架41倾角和高度调节的实现即可。It should be noted that the two embodiments provided by the utility model can be mutually engaged, such as the setting position of the operating components, the specific transmission mode of the transmission structure, etc., can be replaced with each other, as long as the replacement of the two embodiments does not affect the feeding dog The adjustment mechanism 60 can realize the inclination angle and height adjustment of the cloth feed dog frame 41.
本实用新型提供的送布牙架调节机构60,能够调节送布牙架41的倾角和高度,使得送布牙架41能够根据不同布料的厚薄程度改变送布牙413对布料的送料状态。使用上述送布牙架调节机构60的包缝机100,缝纫质量提高,整机系统柔性制造的能力提升,具有广泛的应用前景。The cloth feeding dog frame adjustment mechanism 60 provided by the utility model can adjust the inclination and height of the cloth feeding dog frame 41, so that the cloth feeding dog frame 41 can change the feeding state of the cloth feeding dog 413 according to the thickness of different cloths. The overlock sewing machine 100 using the above-mentioned feed dog adjustment mechanism 60 can improve the sewing quality and the flexible manufacturing capability of the whole machine system, and has wide application prospects.
本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上实施方式所作的适当改变和变化都落在本实用新型要求保护的范围内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above implementation methods Appropriate changes and changes all fall within the scope of protection of the utility model.
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CN109371577A (en) * | 2018-11-19 | 2019-02-22 | 杰克缝纫机股份有限公司 | Feed dog frame regulating mechanism and the overedger for using the mechanism |
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CN109371577A (en) * | 2018-11-19 | 2019-02-22 | 杰克缝纫机股份有限公司 | Feed dog frame regulating mechanism and the overedger for using the mechanism |
CN109371577B (en) * | 2018-11-19 | 2024-05-28 | 杰克科技股份有限公司 | Feed dog frame adjustment mechanism and overedger using same |
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Address after: 318000 no.1008, east section of Donghai Avenue, Sanjia, Jiaojiang District, Taizhou City, Zhejiang Province Patentee after: Jack Technology Co.,Ltd. Address before: 318000 No. 15 Airport South Road, Jiaojiang District, Zhejiang, Taizhou Patentee before: JACK SEWING MACHINE Co.,Ltd. |