CN207528563U - Tension testing equipment and tension testing system - Google Patents
Tension testing equipment and tension testing system Download PDFInfo
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Abstract
本实用新型涉及一种拉力检测设备及拉力检测系统,其可用于对可伸缩产品进行拉力检测。基于可伸缩产品的特点,所述拉力检测设备可对可伸缩产品进行往复拉伸检测。在所述往复拉伸检测的过程中可具体分为拉伸行程阶段及收缩行程阶段。所述拉力检测设备设置通过齿轮带与导轨模组齿轮啮合以驱动第一夹持装置与第二夹持装置,可实现对往复拉伸检测的拉力值、拉伸速度及拉伸行程进行精准控制。更进一步地,所述拉力检测系统通过设定数据采集单元及存储单元,实现对所述拉力检测设备的数据采集,基于参数比对数据库为后续产品检测提供参考数据。
The utility model relates to a tension detection device and a tension detection system, which can be used to perform tension detection on retractable products. Based on the characteristics of retractable products, the tension detection device can perform reciprocating stretching detection on retractable products. The process of the reciprocating stretching detection can be specifically divided into a stretching stroke stage and a contraction stroke stage. The tension detection device is arranged to drive a first clamping device and a second clamping device through a gear belt meshing with a guide rail module gear, which can realize precise control of the tension value, stretching speed and stretching stroke of the reciprocating stretching detection. Furthermore, the tension detection system realizes data collection of the tension detection device by setting a data acquisition unit and a storage unit, and provides reference data for subsequent product testing based on a parameter comparison database.
Description
【技术领域】【Technical field】
本实用新型涉及检测设备技术领域,尤其涉及一种拉力检测设备及其检测系统。The utility model relates to the technical field of detection equipment, in particular to a tension detection device and a detection system thereof.
【背景技术】【Background technique】
随着消费者对于产品的质量要求越来越高,产品的耐用度及其使用寿命的检测越来越得到重视。产品耐用度的检测主要有弯折摇摆测试、插拔寿命测试、温度计湿热测试及拉力测试。其中有关拉力测试是一般采用拉力机进行检测。现有拉力机主要是对金属、橡胶、塑料、纺织、纸张、皮革等材料进行拉力测试,将待测产品悬挂于拉力试验机上固定,在尾端悬挂5kg的重物,悬停持续一定的时间,观察数据线外观有无明显不良,接线头有无松动现象,并检测是否存在功能及接口端的接触问题。As consumers have higher and higher requirements for product quality, more and more attention has been paid to the detection of product durability and service life. The testing of product durability mainly includes bending swing test, plugging life test, thermometer damp heat test and tensile test. Among them, the tensile test is generally carried out by a tensile machine. The existing tensile machine is mainly used for tensile testing of metal, rubber, plastic, textile, paper, leather and other materials. The product to be tested is hung on the tensile testing machine and fixed, and a 5kg weight is suspended at the end, and the hover lasts for a certain period of time. , Observe whether the appearance of the data line is obviously defective, whether the wiring head is loose, and check whether there is any function and contact problem of the interface.
这种拉力机难以准确检测具有伸缩结构的待测产品拉力检测及其拉伸结构寿命等,如伸缩数据线、伸缩耳机、伸缩车充、伸缩卷尺、伸缩移动能源或伸缩收纳装置等等。现用的方式是采用人工测试进行感觉测试,没有标准化参数、没有数据作为比对进行认证、不能将检测效果作为科学数据依据、不能科学地确认产品是否达标、不能进行原材料优劣评级无法对产品质量把控。因此,亟待提供一种针对可伸缩产品进行测试的技术方案。This kind of tensile machine is difficult to accurately detect the tensile force of the product to be tested with a telescopic structure and the life of the tensile structure, such as telescopic data cables, telescopic earphones, telescopic car chargers, telescopic tape measures, telescopic mobile energy or telescopic storage devices, etc. The current method is to use manual testing for sensory testing. There are no standardized parameters, no data as a comparison for certification, no testing results can be used as scientific data basis, no scientific confirmation of whether the product meets the standard, no raw material quality rating, no product evaluation Quality control. Therefore, it is urgent to provide a technical solution for testing scalable products.
【实用新型内容】【Content of utility model】
为克服目前针对可伸缩产品无法精准测试的问题,本实用新型提供一种可精准检测可伸缩产品拉力的拉力检测设备及拉力检测系统。In order to overcome the current problem that stretchable products cannot be accurately tested, the utility model provides a tension detection device and a tension detection system that can accurately detect the tension of stretchable products.
本实用新型为解决上述技术问题提供一技术方案:一种拉力检测设备,用于对待测的可伸缩产品进行拉力检测,其包括第一夹持装置、第二夹持装置、至少一导轨模组及驱动组件,所述第一夹持装置与所述第二夹持装置分别连接于所述导轨模组之上,以分别夹持待测产品的两端,所述导轨模组由所述驱动组件驱动并移动,以带动所述第一夹持装置与所述第二夹持装置进行相对或相向滑动,以实现对所述待测产品进行往复拉伸检测。The utility model provides a technical solution for solving the above-mentioned technical problems: a tension detection device, which is used to perform tension detection on a stretchable product to be tested, which includes a first clamping device, a second clamping device, and at least one guide rail module and a drive assembly, the first clamping device and the second clamping device are respectively connected to the guide rail module to respectively clamp the two ends of the product to be tested, and the guide rail module is driven by the The components are driven and moved to drive the first clamping device and the second clamping device to slide relative to each other or towards each other, so as to implement reciprocating tensile testing on the product to be tested.
优选地,所述第一夹持装置和/或所述第二夹持装置上设有拉力传感器,以实现待测产品的拉力检测。Preferably, a tension sensor is provided on the first clamping device and/or the second clamping device, so as to detect the tension of the product to be tested.
优选地,所述导轨模组为双向滑轨。Preferably, the guide rail module is a two-way slide rail.
优选地,所述导轨模组包括第一导轨模组与第二导轨模组,所述齿轮组包括第一齿轮组及第二齿轮组,所述第一导轨模组与所述第二导轨模组上分别设有与所述第一齿轮组与所述第二齿轮组匹配的齿轮带,所述第一齿轮组与所述第二齿轮组通过与所述齿轮带之间产生齿轮啮合作用,驱动分别连接于所述第一导轨模组与所述第二导轨模组上第一夹持装置及第二夹持装置进行相对或相向滑动。Preferably, the guide rail module includes a first guide rail module and a second guide rail module, the gear set includes a first gear set and a second gear set, and the first guide rail module and the second guide rail module Gear belts matching the first gear set and the second gear set are respectively provided on the gear sets, and the first gear set and the second gear set produce gear meshing action with the gear belts, Driving the first clamping device and the second clamping device respectively connected to the first guide rail module and the second guide rail module to slide relative to each other or towards each other.
优选地,所述第一夹持装置及所述第二夹持装置均包括用于放置待测产品的治具,所述治具可与所述第一夹持装置及所述第二夹持装置分离设置。Preferably, both the first clamping device and the second clamping device include fixtures for placing the product to be tested, and the fixtures can be combined with the first clamping device and the second clamping device. Device separation settings.
本实用新型为解决上述技术问题提供又一技术方案:一种拉力检测系统,其包括:数据采集单元及存储单元,其中,所述数据采集单元用于实时采集如权利要求1-5中所述拉力检测设备中检测数据;所述存储单元用于存储所述拉力检测设备进行拉力检测的预设参数及所述检测数据,形成参数比对数据库,以为后续产品拉力检测提供参考数据。The utility model provides another technical solution for solving the above technical problems: a tension detection system, which includes: a data acquisition unit and a storage unit, wherein the data acquisition unit is used for real-time acquisition as described in claims 1-5 The detection data in the tension detection equipment; the storage unit is used to store the preset parameters of the tension detection equipment for tension detection and the detection data, and form a parameter comparison database to provide reference data for subsequent product tension detection.
优选地,所述拉力检测系统包括分析单元,所述分析单元用于对检测数据与预设参数进行对比分析并获得待测的可伸缩产品的分析结果,基于分析结果对待测的可伸缩产品的性能进行评估;其中,所述检测数据包括拉力值变化量及拉伸位移变化量。Preferably, the tension detection system includes an analysis unit, the analysis unit is used to compare and analyze the detection data and preset parameters and obtain the analysis results of the stretchable product to be tested, based on the analysis results, the stretchable product to be tested The performance is evaluated; wherein, the detection data includes the variation of the tension value and the variation of the tensile displacement.
优选地,所述存储单元还用于存储所述分析结果,所述参数比对数据库包括实时参数及历史参数。Preferably, the storage unit is also used to store the analysis results, and the parameter comparison database includes real-time parameters and historical parameters.
优选地,所述拉力检测系统进一步包括控制单元,所述控制单元进一步包括自定义模块及分析数据模块;所述自定义模块可用于用户自定义预设参数,并将预设参数输出至所述拉力检测设备;所述分析数据模块可用于将所述分析单元输出的分析结果输出至所述拉力检测设备。Preferably, the tension detection system further includes a control unit, and the control unit further includes a custom module and an analysis data module; the custom module can be used for user-defined preset parameters, and the preset parameters are output to the Tension detection equipment: the analysis data module can be used to output the analysis results output by the analysis unit to the tension detection equipment.
优选地,所述分析单元进一步包括对比模块,所述对比模块用于对不同预设参数下获得的待测的可伸缩产品的检测数据进行对比分析,以获得同一产品在不同拉力检测条件下的检测数据。Preferably, the analysis unit further includes a comparison module, which is used for comparative analysis of the test data of the stretchable product to be tested obtained under different preset parameters, so as to obtain the test data of the same product under different tension test conditions. Test data.
相对于现有技术,本实用新型所提供的拉力检测设备及拉力检测系统具有如下的优点:Compared with the prior art, the tension detection equipment and tension detection system provided by the utility model have the following advantages:
本实用新型所提供的拉力检测设备可实现对可伸缩产品的拉力检测。与现有用于金属、橡胶或塑料的拉力测试机中单向拉伸不同,所述拉力检测设备是基于所述可伸缩产品的特点,其包括两个可由导轨模组带动进行相对或相向滑动的第一夹持装置与第二夹持装置,所述第一夹持装置与所述第二夹持装置分别夹持待测产品的两端,可仿真人手拉伸的动作,实现可伸缩产品的往复拉伸。还可进一步避免在往复拉伸的检测过程中,由于待测产品本身的回缩力,而使待测产品在压缩行程中出现拉力值变化过大的问题,从而可更为精准地实现待测产品的拉力检测。The tension detection equipment provided by the utility model can realize the tension detection of stretchable products. Different from the unidirectional stretching in the existing tensile testing machines for metal, rubber or plastic, the tensile testing equipment is based on the characteristics of the stretchable product, which includes two sliding parts that can be driven by the guide rail module The first clamping device and the second clamping device, the first clamping device and the second clamping device respectively clamp the two ends of the product to be tested, which can simulate the stretching action of the human hand and realize the stretchable product Reciprocating stretch. It can further avoid the problem that the tensile value of the product under test changes too much in the compression stroke due to the retraction force of the product under test itself during the reciprocating stretching test process, so that the test can be more accurately realized. Product tension testing.
本实用新型进一步提供一种拉力检测系统,其是在所述拉力检测设备的预设参数及检测数据基础之上进行的。所述拉力检测系统包括数据采集单元及存储单元,所述存储单元可将所述拉力检测设备进行拉力检测的预设参数及所述检测数据,形成参数比对数据库。在本实用新型中,所述参数比对数据库的建立,可为后续同类产品提供基础参数,从而为后续待测产品拉力检测提供参考数值。更进一步地,通过对拉力检测过程中数据的采集及分析,从而可实现对不同类型产品或同一类型产品不同检测条件的拉力检测实验,实现多功能一体化拉力测试。The utility model further provides a tension detection system, which is performed on the basis of the preset parameters and detection data of the tension detection equipment. The tension detection system includes a data acquisition unit and a storage unit, and the storage unit can form a parameter comparison database with the preset parameters of the tension detection equipment for tension detection and the detection data. In the present invention, the establishment of the parameter comparison database can provide basic parameters for subsequent products of the same kind, thereby providing reference values for subsequent testing of products to be tested. Furthermore, through the collection and analysis of data during the tensile testing process, it is possible to implement tensile testing experiments for different types of products or different testing conditions for the same type of product, and realize multi-functional integrated tensile testing.
【附图说明】【Description of drawings】
图1是本实用新型第一实施例提供的拉力检测设备的结构示意图。Fig. 1 is a schematic structural diagram of the tension detection device provided by the first embodiment of the present invention.
图2是其中一种待测产品的结构示意图。Figure 2 is a schematic structural view of one of the products to be tested.
图3是图1中所示设备主体中导轨模块与固持装置的结构示意图。Fig. 3 is a structural schematic diagram of the guide rail module and the holding device in the main body of the device shown in Fig. 1 .
图4A是图3中所示第一夹具的立体结构示意图。FIG. 4A is a schematic perspective view of the first clamp shown in FIG. 3 .
图4B是图4A中所示第一夹具的另一角度的立体结构示意图。FIG. 4B is a schematic perspective view of another angle of the first jig shown in FIG. 4A .
图5是图3中A处放大示意图。FIG. 5 is an enlarged schematic diagram of point A in FIG. 3 .
图6是图1中所示拉力检测设备的局部剖视示意图。FIG. 6 is a schematic partial cross-sectional view of the tension detection device shown in FIG. 1 .
图7是图1中所示拉力检测设备的另一角度的立体结构示意图。FIG. 7 is a schematic perspective view of another angle of the tension detection device shown in FIG. 1 .
图8是图7中B处所示第一夹具与第二夹具双向夹取可伸缩产品的示意图。FIG. 8 is a schematic diagram of bidirectional clamping of the retractable product by the first clamp and the second clamp shown at B in FIG. 7 .
图9是图7中B处所示第一夹具与第二夹具单向夹取可伸缩产品的示意图。FIG. 9 is a schematic diagram of the first clamp and the second clamp shown at B in FIG. 7 clamping the retractable product in one direction.
图10是本实用新型第二实施例提供的拉力检测系统的模块示意图。Fig. 10 is a schematic block diagram of the tension detection system provided by the second embodiment of the present invention.
图11是图10中所示分析单元与控制单元的具体模块示意图。Fig. 11 is a schematic diagram of specific modules of the analysis unit and the control unit shown in Fig. 10 .
【具体实施方式】【Detailed ways】
为了使本实用新型的目的,技术方案及优点更加清楚明白,以下结合附图及实施实例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
请参阅图1,本实用新型的第一实施例提供一种拉力检测设备100,用于对待测产品进行拉力检测实验。所述拉力检测设备100包括设备主体10、控制组件20及电源组件30,其中,所述电源组件30用于为所述设备主体10及所述控制组件20提供电能源,所述控制组件20用于控制所述设备主体10并采集所述设备主体10产生的检测数据。Please refer to FIG. 1 , the first embodiment of the present invention provides a tension testing device 100 for performing a tension testing experiment on a product to be tested. The tension detection device 100 includes a device main body 10, a control assembly 20 and a power supply assembly 30, wherein the power supply assembly 30 is used to provide electrical energy for the equipment main body 10 and the control assembly 20, and the control assembly 20 uses It is used to control the device body 10 and collect detection data generated by the device body 10 .
所述设备主体10进一步包括至少一导轨模组、第一夹持装置11及第二夹持装置12,其中,所述第一夹持装置11及所述第二夹持装置12分别连接于所述导轨模组之上。优选地,所述导轨模组为双向滑轨。The device main body 10 further includes at least one rail module, a first clamping device 11 and a second clamping device 12, wherein the first clamping device 11 and the second clamping device 12 are respectively connected to the above the rail module. Preferably, the guide rail module is a two-way slide rail.
在本实用新型一些较优的实施例中,所述导轨模组进一步包括所述第一导轨模组101与所述第二导轨模组102。其中,所述第一夹持装置11可沿所述第一导轨模组101滑动,所述第二夹持装置12可沿所述第二导轨模组102滑动。在本实用新型一些特殊的实施例中,所述设第一导轨模组101与所述第二导轨模组102可为同一导轨模组。In some preferred embodiments of the present invention, the guide rail module further includes the first guide rail module 101 and the second guide rail module 102 . Wherein, the first clamping device 11 can slide along the first guide rail module 101 , and the second clamping device 12 can slide along the second guide rail module 102 . In some special embodiments of the present utility model, the first guide rail module 101 and the second guide rail module 102 can be the same guide rail module.
其中,如图2中所示,在本实用新型中,所述待测产品优选为可伸缩产品,所述可伸缩产品包括伸缩数据线、伸缩耳机、伸缩车充、伸缩卷尺、伸缩移动电源、伸缩收纳装置等具有伸缩收纳结构的产品。上述列举的可伸缩产品仅为示例,不作为本实用新型中可伸缩产品的限定。其中,可伸缩产品中,起到伸缩作用的结构可为弹簧伸缩结构、齿轮伸缩结构等,在此仅作为说明,不作为本实用新型的限制。Wherein, as shown in Figure 2, in the utility model, the product to be tested is preferably a retractable product, and the retractable product includes a retractable data cable, a retractable earphone, a retractable car charger, a retractable tape measure, a retractable mobile power supply, Telescopic storage devices and other products with telescopic storage structures. The stretchable products listed above are only examples, and are not intended to limit the stretchable products in the present invention. Wherein, in the retractable product, the structure that plays a telescopic role can be a spring telescopic structure, a gear telescopic structure, etc., and this is only for illustration, not as a limitation of the present invention.
具体如图2中所示,在本实用新型中,以伸缩数据线800为例,所述伸缩数据线800包括输入端口801、输出端口802及收纳件803。其中,所述输入端口801与所述输出端口802为可伸缩件。更进一步地,所述伸缩数据线进一步包括连接所述输入端口801与输出端口802的电线809,所述电线801卷绕在一卷片弹簧808之上,所述卷片弹簧808收容于所述收纳件803之内。当所述可伸缩产品800被拉伸时,则所述卷片弹簧808也被拉伸而发生形变,而当使所述可伸缩产品800拉伸的作用力减少或消失,则所述卷片弹簧给所述伸缩数据线提供回拉力,以恢复初始状态。所述伸缩数据线800在被拉伸的过程中,依据拉伸的距离不同,可分出多个档位。所述伸缩数据线800的拉伸程度与卷片弹簧808的长度及厚度均相关。不同型号的卷片弹簧808可适用于不同长度的可伸缩产品中。在本实用新型另外的实施例中,可伸缩产品也可包括其他类型的弹簧件或弹片。Specifically as shown in FIG. 2 , in the present invention, taking the telescopic data cable 800 as an example, the telescopic data cable 800 includes an input port 801 , an output port 802 and a storage member 803 . Wherein, the input port 801 and the output port 802 are retractable parts. Furthermore, the telescopic data cable further includes an electric wire 809 connecting the input port 801 and the output port 802, the electric wire 801 is wound on a coil spring 808, and the coil spring 808 is accommodated in the Inside the storage part 803. When the stretchable product 800 is stretched, the coil spring 808 is also stretched and deformed, and when the stretching force of the stretchable product 800 decreases or disappears, the coil spring 808 The spring provides a pulling force for the retractable data cable to restore the original state. During the process of being stretched, the telescopic data cable 800 can be divided into multiple gears according to different stretching distances. The stretching degree of the telescopic data cable 800 is related to the length and thickness of the coil spring 808 . Different types of coil springs 808 can be applied to retractable products of different lengths. In another embodiment of the present utility model, the stretchable product may also include other types of spring elements or elastic pieces.
请参阅图3,所述设备主体10进一步包括驱动组件13,在本实用新型中,所述导轨模组由所述驱动组件13驱动并移动,以带动所述第一夹持装置11与所述第二夹持装置12进行相对或相向滑动,以实现对所述待测产品进行往复拉伸检测。Please refer to FIG. 3 , the device main body 10 further includes a driving assembly 13. In the present invention, the guide rail module is driven and moved by the driving assembly 13 to drive the first clamping device 11 and the The second clamping device 12 slides relative or towards each other, so as to implement reciprocating tensile testing on the product to be tested.
继续如图3中所示,所述第一夹持装置11可进一步包括第一夹具111及第一固持件112,相应地,所述第二夹持装置12进一步包括第二夹具211及第二固持件122,在本实用新型中,所述第一固持件112与所述第一夹具111。所述第二固持件122与所述第二夹具121之间均可以为螺纹连接、卡合连接等方式连接,所述第一固持件112与所述第二固持件122用于分别将所述第一夹具111与所述第二夹具121连接于所述第一导轨模组101及所述第二导轨模组102之上。所述第一夹具111与所述第二夹具121可用于分别夹持可伸缩产品的两端。随着所述第一导轨模组101与所述第二导轨模组102的移动,所述第一夹具111与所述第二夹具121可夹持可伸缩产品的两端收缩或拉伸,从而实现可伸缩产品的拉力检测。Continue as shown in FIG. 3, the first clamping device 11 may further include a first clamp 111 and a first holder 112, and correspondingly, the second clamping device 12 further includes a second clamp 211 and a second The holder 122 , in the present invention, the first holder 112 is connected with the first clamp 111 . Both the second holder 122 and the second clamp 121 can be connected by means of threaded connection, snap connection, etc., and the first holder 112 and the second holder 122 are used to connect the The first clamp 111 and the second clamp 121 are connected on the first guide rail module 101 and the second guide rail module 102 . The first clamp 111 and the second clamp 121 can be used to respectively clamp two ends of the stretchable product. With the movement of the first guide rail module 101 and the second guide rail module 102, the first clamp 111 and the second clamp 121 can shrink or stretch the two ends of the retractable product, so that Realize the tension detection of stretchable products.
需要特别说明的是,在本实用新型此处及以下内容中所提及的夹持可伸缩产品的两端至少可分为如下两种情况:上述所述夹持可伸缩产品两端分别为所述输入端口801及所述输出端口802;或上述所述夹持可伸缩产品的一端分别为所述输入端口801、所述输出端口802组成的可伸缩件,另一端为所述收纳件803。It should be noted that the two ends of the clamping stretchable product mentioned here and in the following content of the present invention can be divided into at least the following two situations: the two ends of the above-mentioned clamping stretchable product are respectively The input port 801 and the output port 802; or the retractable part composed of the input port 801 and the output port 802 at one end of the above-mentioned clamping retractable product, and the storage part 803 at the other end.
如图4A中所示,所述第一夹具111可进一步包括固定平台1111、螺纹夹紧结构1113及固定结构1114,其中,所述固定平台1111有两个主表面,其中一面与所述第一固持件112连接,相对的另一面上设有所述螺纹夹紧结构1113与所述固定结构1114,其中,所述螺纹夹紧结构1113与所述固定结构1114相配合。所述固定结构1114可用于夹持可伸缩产品的端部,如当所述可伸缩产品为可伸缩数据线时,所述固定结构1114夹持数据线的输入端及输出端;又如当所述可伸缩产品为可伸缩耳机时,所述固定结构1114可分别夹持可伸缩耳机的输入端及输出端。所述螺纹夹紧结构1113可使所述可伸缩产品更好地固定在所述固定结构1114中。As shown in Figure 4A, the first fixture 111 may further include a fixing platform 1111, a threaded clamping structure 1113 and a fixing structure 1114, wherein the fixing platform 1111 has two main surfaces, one of which is aligned with the first The holder 112 is connected, and the opposite surface is provided with the thread clamping structure 1113 and the fixing structure 1114 , wherein the thread clamping structure 1113 is matched with the fixing structure 1114 . The fixed structure 1114 can be used to clamp the end of the stretchable product, such as when the stretchable product is a stretchable data line, the fixed structure 1114 clamps the input end and the output end of the data line; When the retractable product is a retractable earphone, the fixing structure 1114 can hold the input end and the output end of the retractable earphone respectively. The screw clamping structure 1113 can better fix the stretchable product in the fixing structure 1114 .
在本实用新型一些特殊的实施例中,所述第一夹持装置11及所述第二夹持装置12均包括用于放置待测产品的治具(图未示),所述治具可与所述第一夹持装置11及所述第二夹持装置12分离设置。所述治具可放置在所述固定结构1114中,所述固定结构1114用于夹持固定所述治具。In some special embodiments of the present utility model, the first clamping device 11 and the second clamping device 12 both include a jig (not shown) for placing the product to be tested, and the jig can be It is set separately from the first clamping device 11 and the second clamping device 12 . The jig can be placed in the fixing structure 1114, and the fixing structure 1114 is used to clamp and fix the jig.
如图4B中所示,为了获得更优的拉力检测结果,至少在所述第一夹具111与所述第二固持件112接触的一面上设置拉力传感器1112,其可将移动的物理位移信号及拉力值信号转变为可测量的电信号并输出至所述控制组件20中进行相关数据的处理。优选地,所述拉力传感器1112可为S型拉力传感器、板环拉力传感器等。如图4B中所示,所述拉力传感器1112为S型拉力传感器。As shown in FIG. 4B , in order to obtain a better tension detection result, a tension sensor 1112 is provided at least on the side of the first clamp 111 in contact with the second holder 112, which can transmit the moving physical displacement signal and The tension value signal is converted into a measurable electrical signal and output to the control component 20 for processing related data. Preferably, the tension sensor 1112 can be an S-type tension sensor, a ring tension sensor, and the like. As shown in FIG. 4B , the tension sensor 1112 is an S-type tension sensor.
请继续结合图3、图5及图6,在本实用新型中,所述第一导轨模组101与所述第二导轨模组102之间设置有驱动组件13。所述驱动组件13可进一步包括第一齿轮组131及第二齿轮组132,所述第一齿轮组131与所述第二齿轮组132可通过所述电源组件90分别驱动。优选地,所述电源组件90包括驱动机(图未示)。优选地,所述驱动机可与所述第一齿轮组131及所述第二齿轮组132之间直接齿轮传动或通过传送带(图未示)传动。优选地,所述控制组件20用于控制所述电源组件30的驱动,具体地,所述控制组件20可控制所述第一齿轮组131及所述第二齿轮组132的运行速度。Please continue to refer to FIG. 3 , FIG. 5 and FIG. 6 , in the present invention, a driving assembly 13 is disposed between the first guide rail module 101 and the second guide rail module 102 . The driving assembly 13 can further include a first gear set 131 and a second gear set 132 , and the first gear set 131 and the second gear set 132 can be respectively driven by the power supply assembly 90 . Preferably, the power supply assembly 90 includes a driving machine (not shown). Preferably, the driving machine can be directly geared with the first gear set 131 and the second gear set 132 or driven by a conveyor belt (not shown). Preferably, the control assembly 20 is used to control the driving of the power supply assembly 30 , specifically, the control assembly 20 can control the operating speeds of the first gear set 131 and the second gear set 132 .
所述第一导轨模组101与所述第二导轨模组102上分别设有与所述第一齿轮组131与所述第二齿轮组132匹配的齿轮带(图未示),所述第一齿轮组131与所述第二齿轮组132通过与所述齿轮带之间产生齿轮啮合作用,从而使分别连接于所述第一导轨模组101与所述第二导轨模组102上第一夹持装置11及第二夹持装置12进行相对或相向滑动。The first guide rail module 101 and the second guide rail module 102 are provided with gear belts (not shown) matching the first gear set 131 and the second gear set 132 respectively. A gear set 131 and the second gear set 132 produce a gear meshing effect with the gear belt, so that the first guide rail module 101 and the second guide rail module 102 are respectively connected to each other. The clamping device 11 and the second clamping device 12 are relatively or slide towards each other.
优选地,为了获得更优的拉力检测效果,仿真人工拉伸状态,所述第一夹持装置11与所述第二夹持装置12向着相反或相向的方向移动的过程中,其拉力值及拉伸速度一致。通过所述第一齿轮组131及所述第二齿轮组132的使用,可保证所述可伸缩产品在拉力检测的拉伸行程及压缩行程中,拉伸速度的可控性更强。Preferably, in order to obtain a better tension detection effect, artificial tension state is simulated, and the tension value and The stretching speed is consistent. Through the use of the first gear set 131 and the second gear set 132, it can ensure that the stretching speed of the stretchable product is more controllable in the stretching stroke and compression stroke of the tension detection.
如图6中所示,所述电源组件90进一步包括一减速电机91,所述减速电机91可用于对驱动所述第一齿轮组131与所述第二齿轮组132与设置在所述第一导轨模组101与所述第二导轨模组102上的齿轮带之间齿轮啮合的速度进行控制,从而实现拉力检测的精准控制。As shown in FIG. 6, the power supply assembly 90 further includes a geared motor 91, and the geared motor 91 can be used to drive the first gear set 131 and the second gear set 132 and set in the first The speed of gear meshing between the guide rail module 101 and the gear belt on the second guide rail module 102 is controlled, so as to realize precise control of tension detection.
为了更精准地对在拉力检测过程中拉伸位移进行检测,优选地,在所述第一导轨模组101与所述第二导轨模组102的齿轮带上还设有传感器用于所述第一夹持装置11与所述第二夹持装置12的拉伸位移进行监控。In order to more accurately detect the tensile displacement during the tension detection process, preferably, sensors are provided on the gear belts of the first guide rail module 101 and the second guide rail module 102 for the first The tensile displacement of the first clamping device 11 and the second clamping device 12 are monitored.
请继续参阅图7、图8及图9,本实用新型所提供的所述拉力检测设备100可用于对可伸缩产品进行往复拉力检测,具体如对伸缩数据线、伸缩耳机、伸缩车充、伸缩卷尺、伸缩移动电源、伸缩收纳装置等具有伸缩收纳结构的产品进行往复拉力检测。Please continue to refer to Fig. 7, Fig. 8 and Fig. 9. The tension detection device 100 provided by the utility model can be used to perform reciprocating tension detection on retractable products, such as telescopic data cables, telescopic earphones, telescopic car chargers, telescopic Products with telescopic storage structures such as tape measures, telescopic mobile power supplies, and telescopic storage devices are tested for reciprocating tension.
为了获得更优的拉力检测结果,所述拉力测试的位移速度可控制在100mm/min至5000mm/min之间,其位移速度的误差范围控制在±1%之间。In order to obtain better tensile test results, the displacement speed of the tensile test can be controlled between 100 mm/min and 5000 mm/min, and the error range of the displacement speed can be controlled within ±1%.
具体地,针对可伸缩产品的特点,所述拉力检测设备100的拉力检测过程中一次往复拉伸检测的过程中可至少分为如下两个阶段:Specifically, in view of the characteristics of stretchable products, the process of a reciprocating stretch detection in the tension detection process of the tension detection device 100 can be at least divided into the following two stages:
拉伸行程阶段:所述电源组件30驱动所述第一齿轮组131与所述第二齿轮组132,用以通过所述第一导轨模组101与所述第二导轨模组102同时带动所述第一夹持装置11与所述第二夹持装置12相离运动以使可伸缩产品拉伸。在可伸缩产品拉伸未达到其最大可拉伸长度前,可伸缩产品受力后逐渐伸长,此时所述卷片弹簧808收到拉伸力变形,由卷曲状态变化拉伸状态。进一步地,当所述可伸缩产品拉伸至其最大长度,则所述可伸缩产品受力发生拉伸形变;在一变形例中,可仅带动所述第一夹持装置11或所述第二夹持装置12中的任一个相对于另一个不动的所述第二夹持装置12或所述第二夹持装置11相对运行,Stretching stroke stage: the power supply assembly 30 drives the first gear set 131 and the second gear set 132 to simultaneously drive the first guide rail module 101 and the second guide rail module 102 The first clamping device 11 moves away from the second clamping device 12 to stretch the stretchable product. Before the stretchable product stretches to its maximum stretchable length, the stretchable product gradually stretches after being stressed. At this time, the coil spring 808 receives the stretching force and deforms, changing from the curled state to the stretched state. Further, when the stretchable product is stretched to its maximum length, the stretchable product is stressed and deformed; in a modified example, only the first clamping device 11 or the second Any one of the two clamping devices 12 runs relative to the other stationary second clamping device 12 or the second clamping device 11,
收缩行程阶段:当所述可伸缩产拉伸至其最大长度后,则进一步进行收缩,在收缩的过程中,所述第一夹持装置11与所述第二夹持装置12可为所述可伸缩产品仅提供保持其两端沿着所述第一导轨模组101与所述第二导轨模组102的方向滑动的力,而所述可伸缩产品收缩的力主要为所述卷片弹簧808的回拉力,其回拉力进一步使所述第一夹持装置11与所述第二夹持装置12相向运行。当所述卷片弹簧808收缩至初始未拉伸状态,则完成一次往复拉伸检测。具体地,所述第一夹持装置11与所述第二夹持装置12相向运行的过程中,所述第一夹持装置11与所述第二夹持装置12可同时运行或一个动而另一个保持不动。Shrink stroke stage: when the stretchable product is stretched to its maximum length, it will be further shrunk. During the shrinking process, the first clamping device 11 and the second clamping device 12 can be the The retractable product only provides the force to keep its two ends sliding along the direction of the first guide rail module 101 and the second guide rail module 102, and the contraction force of the retractable product is mainly the coil spring 808, the pulling force further makes the first clamping device 11 and the second clamping device 12 run in opposite directions. When the coil spring 808 shrinks to the initial unstretched state, a reciprocating stretch detection is completed. Specifically, during the process of the first clamping device 11 and the second clamping device 12 running in opposite directions, the first clamping device 11 and the second clamping device 12 can run simultaneously or move together. The other remained motionless.
在实际拉力检测过程中,需要对可伸缩产品进行多次往复拉伸检测以对可伸缩产品中所述卷片弹簧808的耐用度、所述可伸缩产品的拉伸形变等进行判断。其中,所述卷片弹簧808的耐用度可基于往复拉伸次数、往复拉伸保持度等进行综合评价。In the actual tension testing process, multiple reciprocating stretching tests need to be performed on the stretchable product to judge the durability of the coil spring 808 in the stretchable product, the stretching deformation of the stretchable product, and the like. Wherein, the durability of the coil spring 808 can be comprehensively evaluated based on the number of reciprocating stretches, the degree of reciprocating stretch retention, and the like.
在所述往复拉伸检测前针对不同可伸缩产品还可先输入预设参数,其中预设参数可具体依据可伸缩产品的特点,通过所述控制组件20进行设定,可为依据经验值设定或基于所述控制组件20的数据库进行数据匹配设定。Before the reciprocating stretching test, preset parameters can also be input for different stretchable products, wherein the preset parameters can be set according to the characteristics of the stretchable product through the control component 20, which can be set based on empirical values or perform data matching setting based on the database of the control component 20.
在所述往复拉伸检测过程中,由拉力传感器1112获得的检测数据由所述控制组件20采集及处理分析。所述控制组件20可通过预设参数及检测数据进行分析,以对所述可伸缩产品的耐用度进行评价。During the reciprocating stretch detection process, the detection data obtained by the tension sensor 1112 is collected, processed and analyzed by the control component 20 . The control component 20 can analyze the preset parameters and test data to evaluate the durability of the stretchable product.
优选地,在本实用新型中,所述第一导轨模组101与所述第二导轨模组102所组成的拉伸行程为80mm-200mm,其收缩行程也为80mm-200mm。Preferably, in the present utility model, the stretching stroke formed by the first guide rail module 101 and the second guide rail module 102 is 80mm-200mm, and the shrinking stroke is also 80mm-200mm.
更进一步地,如图8中所示,在本实用新型一个具体实施方式中:当可伸缩产品为待测的可伸缩数据线800时,所述待测的可伸缩数据线800具有一数据输出端801、一数据输入端802及设置在两者之间的收纳件803。其中,所述数据输出端801固定在所述第一固持装置11中,所述数据输出端802固定在所述第二固持装置12中,所述控制组件20控制所述电源组件30以使所述第一导轨模组101与所述第二导轨模组102分别带动所述第一固持装置11与所述第二固持装置12同步向相反的方向移动,所述待测的可伸缩数据线900受到双向的拉伸力,其数据线逐渐由伸缩状态变化为拉伸受力状态。Furthermore, as shown in FIG. 8, in a specific embodiment of the present invention: when the stretchable product is a stretchable data line 800 to be tested, the stretchable data line 800 to be tested has a data output end 801, a data input end 802 and a storage piece 803 arranged between them. Wherein, the data output end 801 is fixed in the first holding device 11, the data output end 802 is fixed in the second holding device 12, and the control component 20 controls the power supply component 30 so that the The first guide rail module 101 and the second guide rail module 102 respectively drive the first holding device 11 and the second holding device 12 to move in opposite directions synchronously, and the retractable data line 900 to be tested Under the bidirectional tensile force, the data line gradually changes from the stretched state to the stretched state.
在拉伸检测的过程中,所述第一固持装置11与所述第二固持装置12的移动速度可依据所述待测的可伸缩数据线800的实际状态进行调整,从而可进一步提高数据检测的精准度。During the stretch detection process, the moving speeds of the first holding device 11 and the second holding device 12 can be adjusted according to the actual state of the stretchable data line 800 to be tested, thereby further improving data detection. the accuracy.
在另外的具体实施例中,所述拉力检测设备100也用于对可伸缩数据线或可伸缩充电线进行相应的拉力检测实验。In another specific embodiment, the tension detection device 100 is also used to perform a corresponding tension detection experiment on the retractable data cable or the retractable charging cable.
又如图9中所示,在本实用新型另一个具体实施方式中:其与上述图1中所述拉力检测设备100不同在于其将所述数据输出端801及所述数据输入端802同时固定在所述第一固持装置11中,而将收纳件803固定在所述第二固持装置12中,采用如上所述过程进行检测。As shown in Fig. 9, in another specific embodiment of the present invention: it is different from the tension detection device 100 described in Fig. 1 above in that it fixes the data output end 801 and the data input end 802 at the same time In the first holding device 11 , the storage piece 803 is fixed in the second holding device 12 , and the above-mentioned process is used for detection.
请继续参阅图10,在本实用新型第二实施例提供一种基于上述拉力检测设备100的拉力检测系统900,所述拉力检测系统900包括触摸屏901、数据采集单元902、存储单元903、分析单元904及控制单元905。Please continue to refer to FIG. 10. In the second embodiment of the present utility model, a tension detection system 900 based on the tension detection device 100 described above is provided. The tension detection system 900 includes a touch screen 901, a data acquisition unit 902, a storage unit 903, and an analysis unit. 904 and the control unit 905.
具体地,所述触摸屏901可用于向用户显示检测数据及为用户提供设定数值的输入端口,通过所述触摸屏901的设置可使拉力检测的拉力值、拉伸速度、拉伸行程及拉拉伸位移等数值变化实现可视化实时显示。Specifically, the touch screen 901 can be used to display the detection data to the user and provide an input port for the user to set the value. Through the setting of the touch screen 901, the tension value, stretching speed, stretching stroke and stretching distance of the stretching force can be detected by the setting of the touch screen 901. Numerical changes such as extension displacement can be visualized and displayed in real time.
所述数据采集单元902可用于实时采集所述设备主体100中的检测数据,并将检测数据输出至所述存储单元903。所述检测数据包括拉力值变化量及拉伸位移变化量。The data collection unit 902 can be used to collect detection data in the device main body 100 in real time, and output the detection data to the storage unit 903 . The detection data includes the variation of the tension value and the variation of the tensile displacement.
所述存储单元903可用于存储预设参数、所述数据采集单元902的检测数据及所述分析单元904的分析结果,以形成参数比对数据库。其中,所述参数比对数据库包括实时参数及历史参数,其中,实时参数是指在进行中的拉力检测过程中的预设参数及实时检测数据、分析结果。而相对地,历史参数是指存储在所述参数比对数据库中已完成拉力检测的预设参数、检测数据及其分析结果。优选地,在实用新型中,所述预设参数包括拉力检测过程中的拉力值、拉伸速度及拉伸行程。特别地,所述预设参数可以理解为拉力检测条件。在本实用新型中,所述参数比对数据库的建立可以为后续产品拉力检测提供参考数据。The storage unit 903 can be used to store preset parameters, detection data of the data acquisition unit 902 and analysis results of the analysis unit 904 to form a parameter comparison database. Wherein, the parameter comparison database includes real-time parameters and historical parameters, wherein the real-time parameters refer to preset parameters, real-time detection data, and analysis results during the ongoing tension detection process. In contrast, the historical parameters refer to the preset parameters, detection data and analysis results of the completed pulling force detection stored in the parameter comparison database. Preferably, in the utility model, the preset parameters include the tension value, the stretching speed and the stretching stroke during the tension detection process. In particular, the preset parameters can be understood as tension detection conditions. In the present invention, the establishment of the parameter comparison database can provide reference data for subsequent product pull testing.
所述分析单元904可用于对预设参数及检测数据进行分析并获得待测的可伸缩产品的分析结果,并可进一步基于分析结果对待测的可伸缩产品的性能进行评估。在本实用新型一些具体的实施例中,可从所述存储单元903调取预设参数及检测数据进行分析,并将分析结果实时反馈给所述触摸屏901,以将分析结果通过所述触摸屏901可视化显示,便于用户及时了解待测的可伸缩产品的性能评估结果。所述分析单元同时可将分析结果存储至所述存储单元903及输出至所述控制单元905。The analysis unit 904 can be used to analyze preset parameters and test data to obtain analysis results of the scalable product to be tested, and can further evaluate the performance of the scalable product to be tested based on the analysis results. In some specific embodiments of the present utility model, preset parameters and detection data can be retrieved from the storage unit 903 for analysis, and the analysis results can be fed back to the touch screen 901 in real time, so that the analysis results can be passed through the touch screen 901. The visual display is convenient for users to know the performance evaluation results of the scalable product under test in a timely manner. At the same time, the analysis unit can store the analysis results in the storage unit 903 and output them to the control unit 905 .
通过对所述检测数据及预设参数的分析,可将基于分析结果对待测的可伸缩产品的性能进行评估。具体地,如基于分析结果,可知在某一预设参数条件下,待测的可伸缩产品进行拉力检测的检测数据:如在一特殊的实施例中,预设参数包括对初始拉力值、初始拉伸速度进行设定,在拉力检测过程中通过所述拉力传感器1112和系统的读数标尺可获得拉力值变化量及拉伸位移变化量等检测数据。根据分析预设参数与检测数据的大小关系分析,可获知对应分析结果,分析结果可包括如往复拉伸次数的预估分析等。By analyzing the detection data and preset parameters, the performance of the scalable product to be tested can be evaluated based on the analysis results. Specifically, based on the analysis results, it can be known that under a certain preset parameter condition, the test data of the stretchable product to be tested is tested for tension: as in a special embodiment, the preset parameters include the initial tension value, the initial The stretching speed is set, and the detection data such as the variation of the tension value and the variation of the stretching displacement can be obtained through the tension sensor 1112 and the reading scale of the system during the tension detection process. According to the analysis of the size relationship between the preset parameters of the analysis and the detection data, the corresponding analysis results can be obtained, and the analysis results can include, for example, the estimated analysis of the number of times of reciprocating stretching.
将某一预设参数下对应的检测数据及其分析结果存储在存储单元903中,基于存储单元903的参数比对数据库中的实时参数与历史参数,可分析在不同的拉力值或不同的拉伸速度下,获得的待测的可伸缩产品的拉力检测实验的结果的不同,从而可对不同预设参数下获得的检测数据进行对比分析,实现多样化检测,以提高拉力检测的精准度。The corresponding detection data and analysis results under a certain preset parameter are stored in the storage unit 903, and the real-time parameters and historical parameters in the database are compared based on the parameters of the storage unit 903. The results of the tensile testing experiment of the stretchable product to be tested are different under different stretching speeds, so that the testing data obtained under different preset parameters can be compared and analyzed to achieve diversified testing and improve the accuracy of tensile testing.
所述控制单元905可基于所述分析单元904输出的分析结果控制本实用新型第一实施例中的所述拉力检测设备100。具体地,所述控制单元905通过设定拉力值的上下限值、拉伸行程、拉伸速度等具体预设参数。更进一步地,根据不同可伸缩产品数据线长短,可设定拉伸行程的大小,从而可使所述拉力检测系统900适用于不同长度、大小及型号的可伸缩产品中,兼用于多款产品的拉力检测中。The control unit 905 can control the tension detection device 100 in the first embodiment of the present invention based on the analysis result output by the analysis unit 904 . Specifically, the control unit 905 sets specific preset parameters such as the upper and lower limits of the tension value, the stretching stroke, and the stretching speed. Furthermore, according to the length of the data line of different retractable products, the size of the stretching stroke can be set, so that the tension detection system 900 can be applied to retractable products of different lengths, sizes and models, and can be used for multiple products The pull test is in progress.
请参阅图11,在本实用新型一些较优的实施例中,所述分析单元904还包括对比模块9041,所述对比模块9041用于对不同预设参数下获得的待测的可伸缩产品的检测数据进行对比分析,以获得同一产品在不同拉力检测条件下的检测数据。Please refer to Fig. 11, in some preferred embodiments of the present utility model, the analysis unit 904 further includes a comparison module 9041, and the comparison module 9041 is used to compare the stretchable products to be tested obtained under different preset parameters The test data are compared and analyzed to obtain the test data of the same product under different tensile test conditions.
在本实用新型一些特殊的实施例中,所述分析单元904还可进一步包括长度预估模块9042,所述长度预估模块9042可用于在拉力检测过程中,依据所述参数比对数据库中的实时数据及历史数据,对待测的可伸缩产品的拉伸行程进行预估。具体地,可伸缩产品受力后逐渐伸长至最大长度的过程中,拉伸位移逐渐变化,所述长度预估模块9042可对不同阶段的位移与拉伸速度之间的比例进行比较,从而可输出对应可行的行程分析结果至所述控制单元905中。In some special embodiments of the present utility model, the analysis unit 904 may further include a length estimation module 9042, and the length estimation module 9042 may be used to compare the parameters in the database during the tension detection process. Real-time data and historical data are used to estimate the stretching stroke of the stretchable product to be tested. Specifically, during the process of gradually extending the stretchable product to the maximum length after being stressed, the stretching displacement gradually changes, and the length estimation module 9042 can compare the ratio between the displacement and the stretching speed in different stages, so that The corresponding feasible stroke analysis results can be output to the control unit 905 .
所述分析单元904还包括状态判断模块(图未示),The analysis unit 904 also includes a state judgment module (not shown in the figure),
所述状态判断模块用于依据预设参数及实时检测数据对待测产品拉伸状态进行判断,并将状态判断结果输出至所述控制单元,拉伸状态基于往复拉伸行程而分为多种状态。The state judging module is used to judge the stretching state of the product to be tested according to preset parameters and real-time detection data, and output the state judgment result to the control unit. The stretching state is divided into multiple states based on the reciprocating stretching stroke .
所述控制单元905结合状态判断结果及行程分析结果对电源组件发出驱动信号,以实现对拉力检测过程中的拉力值、拉伸速度及拉伸行程进行控制。The control unit 905 sends a drive signal to the power supply assembly in combination with the state judgment result and the stroke analysis result, so as to control the tension value, stretching speed and stretching stroke during the stretching force detection process.
请继续参阅图11,在本实用新型一些较优的实施例中,所述控制单元905进一步包括自定义模块9051、分析数据模块9052。具体地,所述自定义模块9051可用于自定义预设参数,并将预设参数输出至所述驱动控制器9053,以对所述拉力检测设备100进行控制。所述自定义预设参数可为用户自定义预设参数,也可为基于所述参数比对数据库中的历史参数而获得的参数。Please continue to refer to FIG. 11 , in some preferred embodiments of the present invention, the control unit 905 further includes a custom module 9051 and a data analysis module 9052 . Specifically, the customization module 9051 can be used to customize preset parameters, and output the preset parameters to the drive controller 9053 to control the tension detection device 100 . The user-defined preset parameters may be user-defined preset parameters, or parameters obtained based on comparing the parameters with historical parameters in the database.
更进一步地,所述分析数据模块9052可用于将所述分析单元904输出的分析结果输出至所述拉力检测设备100。Furthermore, the analysis data module 9052 can be used to output the analysis results output by the analysis unit 904 to the tension detection device 100 .
请结合图10,在本实用新型一些较优的实施例中,Please refer to Fig. 10, in some preferred embodiments of the present invention,
所述拉力检测系统900还包括数据输出单元906,所述数据输出单元906可用于将参数比对数据库中的实时参数及历史参数导出,具体地,数据可通过USB接口等数据传输接口进行导出。The tension detection system 900 also includes a data output unit 906, which can be used to export the real-time parameters and historical parameters in the parameter comparison database. Specifically, the data can be exported through a data transmission interface such as a USB interface.
在本实用新型一些较优的实施例中,所述拉力检测系统900还可进一步包括报警单元(图未示),所述报警单元可用于当拉力检测过程出现卡壳或断线时,启动报警及停机功能,避免所述拉力检测设备100的进一步损坏。当所述报警单元启动时,则相关的数据自动存储在存储单元903中,还可通过所述数据输出单元906,将相关的数据导出,以避免由于所述拉力检测设备100突然停止运作而造成数据的丢失。In some preferred embodiments of the present utility model, the tension detection system 900 may further include an alarm unit (not shown in the figure), and the alarm unit may be used to start an alarm and The shutdown function avoids further damage to the tension detection device 100 . When the alarm unit is activated, the relevant data is automatically stored in the storage unit 903, and the relevant data can also be exported through the data output unit 906, so as to avoid the accident caused by the sudden stop of the pulling force detection device 100. loss of data.
所述拉力检测系统900可用于对采集检测数据并归档,可记录拉伸长度、拉力、频率等性能指标进行对比,并可进一步通过更换治具对不同类型的可伸缩产品进行检测,实现多功能一体化检测。The tension detection system 900 can be used to collect and archive detection data, record stretch length, tension, frequency and other performance indicators for comparison, and can further detect different types of retractable products by replacing fixtures to achieve multi-function Integrated detection.
在本实用新型中,通过将可伸缩产品的两端分别固定,对其进行仿人手拉伸的动作,实现可伸缩产品中连接线相对于收纳件903作相对运动,通过位于所述第一夹具111和/或第二夹具121之上的拉力传感器和速度检测装置,In the utility model, by fixing the two ends of the retractable product respectively, and performing an action imitating human hand stretching, the relative movement of the connecting line in the retractable product relative to the receiving part 903 is realized, and the first clamp located 111 and/or the tension sensor and speed detection device on the second clamp 121,
上述数据采集单元902可对拉力检测过程中的拉力值、拉伸速度及拉伸行程及其变化的相关数据进行采集,通过所述存储单元903后,进入所述分析单元904进行计算,获得可伸缩产品的拉伸长度、往复拉伸次数等指标。The above-mentioned data collection unit 902 can collect the relevant data of the tension value, stretching speed, stretching stroke and its changes in the tension detection process, and after passing through the storage unit 903, enter the analysis unit 904 for calculation, and obtain the available The stretching length, reciprocating stretching times and other indicators of stretchable products.
在本实用新型中,用户还可通过触摸屏实时了解所述分析单元904的分析结果,用户还可通过所述触摸屏向所述控制单元905输入拉力检测数值,从而对拉力检测实验流程进行有效的控制。In the present utility model, the user can also understand the analysis results of the analysis unit 904 in real time through the touch screen, and the user can also input the tension detection value to the control unit 905 through the touch screen, thereby effectively controlling the tension detection experimental process .
在本实用新型中,通过获得状态判断结果与行程分析结果可实现对可伸缩产品拉力检测的实时了解,并基于实际拉伸的状态及拉伸行程分析,可使可伸缩产品的拉力检测效率及检测精准度得到有效的提升。In the utility model, the real-time understanding of the tensile force detection of the stretchable product can be realized by obtaining the state judgment result and the stroke analysis result, and based on the actual stretching state and the stretching stroke analysis, the pulling force detection efficiency of the stretchable product can be improved. The detection accuracy has been effectively improved.
本实用新型所提供的拉力检测系统中,可根据待测产品检测中不同拉力变化进行相关数据的采集及存储为参数比对数据库,因此可记录拉伸行程、拉力值、拉伸速度及拉伸位移等指标进行对比,还可进一步通过更换治具对不同类型产品进行拉力检测,以实现多功能一体化检测。In the tension detection system provided by the utility model, relevant data can be collected and stored as a parameter comparison database according to different tension changes in the product to be tested, so the stretching stroke, tension value, stretching speed and stretching speed can be recorded. Displacement and other indicators can be compared, and tension testing can be further performed on different types of products by changing fixtures to achieve multi-functional integrated testing.
与现有技术相比,本实用新型所提供的所述拉力检测设备与所述拉力检测系统具有如下的有益效果:Compared with the prior art, the tension detection device and the tension detection system provided by the utility model have the following beneficial effects:
(1)本实用新型所提供的拉力检测设备可实现对可伸缩产品的拉力检测。与现有用于金属、橡胶或塑料的拉力测试机中单向拉伸不同,所述拉力检测设备是基于所述可伸缩产品的特点,其包括两个可由导轨模组带动进行相对或相向滑动的第一夹持装置与第二夹持装置,所述第一夹持装置与所述第二夹持装置分别夹持待测产品的两端,可仿真人手拉伸的动作,实现可伸缩产品的往复拉伸。还可进一步避免在往复拉伸的检测过程中,由于待测产品本身的回缩力,而使待测产品在压缩行程中出现拉力值变化过大的问题,从而可更为精准地实现待测产品的拉力检测。(1) The tension detection equipment provided by the utility model can realize the tension detection of stretchable products. Different from the unidirectional stretching in the existing tensile testing machines for metal, rubber or plastic, the tensile testing equipment is based on the characteristics of the stretchable product, which includes two sliding parts that can be driven by the guide rail module The first clamping device and the second clamping device, the first clamping device and the second clamping device respectively clamp the two ends of the product to be tested, which can simulate the stretching action of the human hand and realize the stretchable product Reciprocating stretch. It can further avoid the problem that the tensile value of the product under test changes too much in the compression stroke due to the retraction force of the product under test itself during the reciprocating stretching test process, so that the test can be more accurately realized. Product tension testing.
(2)所述拉力检测设备中,所述第一夹持装置与第二夹持装置上设有拉力传感器,拉力传感器可对待测产品的拉力值进行检测,从而可实现待测产品的拉力检测。(2) In the tension detection device, the first clamping device and the second clamping device are provided with tension sensors, and the tension sensors can detect the tension value of the product to be tested, thereby realizing the tension detection of the product to be tested .
(3)在实用新型中,所述导轨模组可为双向滑轨,(3) In the utility model, the guide rail module can be a two-way slide rail,
以仿真人工拉伸的操作。更进一步地,所述导轨模组可进一步细分为所述第一导轨模组与第二导轨模组,且在两者之间设置有第一齿轮组与第二齿轮组,通过所述第一导轨模组与第二导轨模组上的齿轮带与第一齿轮组与第二齿轮组之间的齿轮啮合关系,可驱动连接于两导轨模组之上的第一固持装置以及第二固持装置移动。通过齿轮的啮合作用进行驱动,可保证拉力值的稳定,从而进一步实现可伸缩产品的拉力检测。To simulate the operation of artificial stretching. Furthermore, the guide rail module can be further subdivided into the first guide rail module and the second guide rail module, and a first gear set and a second gear set are arranged between them, through the first guide rail module The gear meshing relationship between the gear belt on the first guide rail module and the second guide rail module and the first gear set and the second gear set can drive the first holding device and the second holding device connected to the two guide rail modules. The device moves. Driving through the meshing action of the gears can ensure the stability of the tension value, thereby further realizing the tension detection of the retractable product.
(4)所述拉力检测设备进一步包括控制组件与电源组件,所述控制组件及电源组件可用于控制所述第一齿轮组和/或第二齿轮组的移动以及为其提供电能源。(4) The tension detection device further includes a control assembly and a power supply assembly, which can be used to control the movement of the first gear set and/or the second gear set and provide them with electrical energy.
(5)在本实用新型中,用于放置待测产品的治具可与第一夹持装置及所述第二夹持装置分离设置,从而可实现对不同类型可伸缩产品的测试,实现多功能一体化测试。如当可通过治具的更换实现可伸缩数据线、可伸缩耳机等可伸缩产品的测试。(5) In the utility model, the jig used to place the product to be tested can be set separately from the first clamping device and the second clamping device, so that different types of retractable products can be tested, and multiple Functional integration testing. For example, the test of stretchable products such as stretchable data cables and stretchable earphones can be realized through the replacement of fixtures.
(6)本实用新型进一步提供一种拉力检测系统,其是在所述拉力检测设备的预设参数及检测数据基础之上进行的。所述拉力检测系统包括数据采集单元及存储单元,所述存储单元可将所述拉力检测设备进行拉力检测的预设参数及所述检测数据,形成参数比对数据库。在本实用新型中,所述参数比对数据库的建立,可为后续同类产品提供基础参数,从而为后续待测产品拉力检测提供参考数值。更进一步地,通过对拉力检测过程中数据的采集及分析,从而可实现对不同类型产品或同一类型产品不同检测条件的拉力检测实验,实现多功能一体化拉力测试。(6) The utility model further provides a tension detection system, which is performed on the basis of the preset parameters and detection data of the tension detection equipment. The tension detection system includes a data acquisition unit and a storage unit, and the storage unit can form a parameter comparison database with the preset parameters of the tension detection equipment for tension detection and the detection data. In the present invention, the establishment of the parameter comparison database can provide basic parameters for subsequent products of the same type, thereby providing reference values for the subsequent detection of the pulling force of products to be tested. Furthermore, through the collection and analysis of data during the pull test process, it is possible to realize pull test experiments for different types of products or different test conditions for the same type of product, and realize multi-functional integrated pull tests.
(7)所述拉力检测系统还包括分析单元,基于所述分析单元,可对所述拉力检测设备的预设参数及检测数据进行分析,所述分析单元用于对预设参数及检测数据进行分析并获得待测的可伸缩产品的分析结果,基于分析结果对待测的可伸缩产品的性能进行评估,基于该分析结果,可进行更为精准的拉力测试,并可对待测的可伸缩产品的性能进行标准评估。(7) The tension detection system also includes an analysis unit, based on the analysis unit, the preset parameters and detection data of the tension detection equipment can be analyzed, and the analysis unit is used to perform preset parameters and detection data Analyze and obtain the analysis results of the scalable product to be tested, and evaluate the performance of the scalable product to be tested based on the analysis results. Based on the analysis results, a more accurate pull test can be performed, and the Performance is assessed against standards.
(8)所述控制单元可基于分析结果对所述拉力检测设备的驱动组件进行驱动,从而可实现对所述拉力检测设备的自动化驱动,以提高对待测产品的往复拉伸检测的精准度。在完成每次往复拉伸测试及完成一个可伸缩产品的拉力检测实验的过程中,所有的数据都会被存储在参数比对数据库中,从而可便于对可伸缩产品进行大数据分析,以便于为后续产品设计、研发及检测提供判定标准及依据。(8) The control unit can drive the drive assembly of the tension detection device based on the analysis results, so as to realize the automatic driving of the tension detection device, so as to improve the accuracy of the reciprocating tension detection of the product to be tested. In the process of completing each reciprocating tensile test and the tensile test experiment of a stretchable product, all the data will be stored in the parameter comparison database, which facilitates big data analysis of the stretchable product, so as to provide Follow-up product design, research and development and testing provide judgment standards and basis.
(9)在本实用新型中,所述分析单元进一步包括长度预估模块,进一步对上述两个模块进行了限定,从而可基于检测数据,通过获得拉伸长度分析结果可实现对可伸缩产品拉力检测的实时了解,并基于实际拉伸的状态及拉伸行程分析,可使可伸缩产品的拉力检测效率及检测精准度得到有效的提升。(9) In the utility model, the analysis unit further includes a length estimation module, and the above two modules are further limited, so that the pulling force of the stretchable product can be determined by obtaining the stretching length analysis result based on the detection data. The real-time understanding of the detection, based on the actual stretching state and stretching stroke analysis, can effectively improve the tension detection efficiency and detection accuracy of stretchable products.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的原则之内所作的任何修改,等同替换和改进等均应包含本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modification made within the principles of the utility model, equivalent replacement and improvement, etc. should include the protection of the utility model. within range.
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CN119246226A (en) * | 2024-12-05 | 2025-01-03 | 江苏中煜橡塑科技有限公司 | Finished rubber testing device |
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CN119246226A (en) * | 2024-12-05 | 2025-01-03 | 江苏中煜橡塑科技有限公司 | Finished rubber testing device |
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