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CN207358374U - Improved laser tailor-welding equipment - Google Patents

Improved laser tailor-welding equipment Download PDF

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Publication number
CN207358374U
CN207358374U CN201721172931.5U CN201721172931U CN207358374U CN 207358374 U CN207358374 U CN 207358374U CN 201721172931 U CN201721172931 U CN 201721172931U CN 207358374 U CN207358374 U CN 207358374U
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conveying device
horizontal
platform
pallet
feeding
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黄志强
李远明
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LASER STATIONS Inc
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LASER STATIONS Inc
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Abstract

The utility model provides an improved laser tailor-welding device, which comprises a first welding device, a first pre-positioning platform, a first conveying device arranged at the middle position of the first pre-positioning platform and a second conveying device arranged at one side of the discharge end of the first conveying device; the second welding device is arranged on one side of the first welding device and is provided with a second pre-positioning platform, a third conveying device arranged in the middle of the second pre-positioning platform and a fourth conveying device arranged on one side of the discharge end of the third conveying device; a feeding arm device arranged on one side of the second welding device; therefore, the utility model discloses can accelerate the production beat by a wide margin and promote production efficiency, and can adjust easily or switch production modes such as two pieces together formula and three pieces together formula to improve the elasticity of production scheduling, and then can improve the practicality of product by a wide margin.

Description

改良型激光拼焊设备Improved Tailored Laser Welding Equipment

技术领域technical field

本实用新型涉及一种焊接设备,特别关于一种激光拼焊设备。The utility model relates to a welding device, in particular to a laser tailor welding device.

背景技术Background technique

激光拼焊技术在汽车制造等工业领域中有广泛的应用,其可将相同或不同尺寸、厚度或材质的板材如钢板拼合并焊接为单一片板材,以供后续加工,相对于传统的焊接工艺,激光拼焊工艺可为汽车制造带来许多明显的优势,例如降低车体重量、简化装配步骤、提升装配精度与降低制造成本等等。中国专利公告号CN204381660U揭示了一种现有的激光拼焊设备,其系通过四个机器手臂、输送机构及两组分别与分时分光激光器相连接的焊接设备,共同实现一种机器人上料前后连线小型拼焊机,以提高激光利用率及生产效率。Tailored laser welding technology is widely used in automobile manufacturing and other industrial fields. It can combine and weld plates of the same or different sizes, thicknesses or materials such as steel plates into a single plate for subsequent processing. Compared with traditional welding processes , The laser tailor welding process can bring many obvious advantages to automobile manufacturing, such as reducing the weight of the car body, simplifying assembly steps, improving assembly accuracy and reducing manufacturing costs, etc. Chinese patent announcement number CN204381660U discloses an existing laser tailor welding equipment, which is through four robotic arms, a conveying mechanism and two sets of welding equipment connected to the time-sharing and splitting lasers to jointly realize a robot before and after feeding. Connect small tailor welding machines to improve laser utilization and production efficiency.

然而,前述的现有激光拼焊设备仍存在许多有待改进的处:首先,其不具备工件焊道自动检查的功能,因此焊接后的焊道检查仅能以人工方式进行,易使品检作业成为整个生产流程的瓶颈所在,对生产效率造成不利的影响;其次,其仅具备单一个上料的供料平台,当供料平台上的工件被取完之后,重新上料的等待时间也会拖慢整体生产节拍;此外,现有激光拼焊设备须用到四台机器手臂,导致设备的制造成本提高。However, there are still many points to be improved in the aforementioned existing tailor-made laser welding equipment: First, it does not have the function of automatic inspection of the workpiece weld bead, so the weld bead inspection after welding can only be carried out manually, which is easy to make the quality inspection work It becomes the bottleneck of the entire production process, which has a negative impact on production efficiency; secondly, it only has a single feeding platform for loading materials. When the workpieces on the feeding platform are taken out, the waiting time for reloading will also increase Slow down the overall production cycle; in addition, the existing laser tailor welding equipment must use four robotic arms, resulting in increased manufacturing costs of the equipment.

因此,如何针对上述缺失加以改进,即为本案实用新型设计人欲解决的技术困难点所在。Therefore, how to improve the above-mentioned deficiency is the technical difficulty that the designer of the utility model in this case wants to solve.

实用新型内容Utility model content

有鉴于现有输送装置的上述缺失,因此本实用新型的目的在于发展一种可提高生产效率并降低成本的激光拼焊设备。In view of the above shortcomings of the existing conveying device, the purpose of this utility model is to develop a laser tailor welding equipment that can improve production efficiency and reduce costs.

为达成以上的目的,本实用新型系提供一种改良型激光拼焊设备,其包含:一第一焊接装置,设有一第一预定位平台、一设于该第一预定位平台的中间位置的第一输送装置以及一设于该第一输送装置的出料端一侧的第二输送装置,该第一预定位平台一端的两侧分别设有一第一上料栈板,该第一预定位平台另一端的两侧分别设有一第二上料栈板,该第一输送装置上方设有一第一焊接机,该第二输送装置上方设有一第一焊道检查机,该第二输送装置远离该第一输送装置的一端两侧分别设有一第一出料输送台以及一第二出料输送台,该第一出料输送台一侧设有两个第一下料栈板,该第二出料输送台一侧设有两个第二下料栈板;一第二焊接装置,设置于该第一焊接装置一侧,该第二焊接装置设有一第二预定位平台、一设于该第二预定位平台的中间位置的第三输送装置以及一设于该第三输送装置的出料端一侧的第四输送装置,该第二预定位平台一端的两侧分别设有一第三上料栈板,该第二预定位平台另一端的两侧分别设有一第四上料栈板,该第三输送装置上方设有一第二焊接机,该第四输送装置上方设有一第二焊道检查机;一下料手臂装置,设置于该第二焊接装置一侧,且该第二焊接装置位于该第一焊接装置与该下料手臂装置之间。In order to achieve the above objectives, the utility model provides an improved tailoring laser welding equipment, which includes: a first welding device, a first pre-positioning platform, a middle position of the first pre-positioning platform The first conveying device and a second conveying device arranged on one side of the discharge end of the first conveying device, the two sides of one end of the first pre-positioning platform are respectively provided with a first loading pallet, the first pre-positioning A second loading pallet is provided on both sides of the other end of the platform, a first welding machine is provided above the first conveying device, a first weld bead inspection machine is provided above the second conveying device, and the second conveying device is far away from Both sides of one end of the first conveying device are respectively provided with a first discharge conveying platform and a second discharge conveying platform, and one side of the first discharging conveying platform is provided with two first unloading pallets, and the second One side of the discharge conveying platform is provided with two second unloading pallets; a second welding device is arranged on one side of the first welding device, and the second welding device is provided with a second pre-positioning platform and a The third conveying device at the middle position of the second pre-positioning platform and a fourth conveying device located on the discharge end side of the third conveying device, the two sides of one end of the second pre-positioning platform are respectively provided with a third upper A material pallet, a fourth feeding pallet is respectively provided on both sides of the other end of the second pre-positioning platform, a second welding machine is provided above the third conveying device, and a second welding bead is provided above the fourth conveying device Inspection machine; a material-feeding arm device, arranged on one side of the second welding device, and the second welding device is located between the first welding device and the material-discharging arm device.

其中,该第二输送装置上方设有一第一翻面机,且该第一焊道检查机位于该第一焊接机与该第一翻面机之间。Wherein, a first turning machine is arranged above the second conveying device, and the first weld bead inspection machine is located between the first welding machine and the first turning machine.

其中,该第四输送装置上方设有一第二翻面机,且该第二焊道检查机位于该第二焊接机与该第二翻面机之间。Wherein, a second turning machine is arranged above the fourth conveying device, and the second weld bead inspection machine is located between the second welding machine and the second turning machine.

其中,该第一预定位平台于靠近两端的位置上分别设有一第一预定位机构与一第二预定位机构,且该第二预定位平台于靠近两端的位置上分别设有一第三预定位机构与一第四预定位机构。Wherein, the first pre-positioning platform is respectively provided with a first pre-positioning mechanism and a second pre-positioning mechanism near the two ends, and the second pre-positioning platform is respectively provided with a third pre-positioning mechanism near the two ends. mechanism and a fourth pre-positioning mechanism.

其中,该下料手臂装置设有一机械手臂、至少一个良品下料栈板以及至少一个不良品下料栈板,该机械手臂设置于该第二焊接装置其第四输送装置一侧,各该良品下料栈板与各该不良品下料栈板分别设置于该机械手臂周围。Wherein, the unloading arm device is provided with a mechanical arm, at least one good product unloading pallet and at least one defective product unloading pallet, and the mechanical arm is arranged on one side of the fourth conveying device of the second welding device, each of the good product The unloading pallet and each of the defective product unloading pallets are respectively arranged around the mechanical arm.

其中,该第一焊接装置设有一第一横向取料装置、一第一纵向取料装置、一第二横向取料装置与一第二纵向取料装置,该第一横向取料装置能够在各该第一上料栈板与第一预定位平台之间进行水平及垂直移位,该第一纵向取料装置能够在该第一预定位平台上进行水平及垂直移位,该第二横向取料装置能够在各该第二上料栈板与第一预定位平台之间进行水平及垂直移位,该第二纵向取料装置能够在该第一预定位平台上进行水平及垂直移位。Wherein, the first welding device is provided with a first horizontal feeding device, a first vertical feeding device, a second horizontal feeding device and a second vertical feeding device, and the first horizontal feeding device can be used in each Horizontally and vertically shift between the first loading pallet and the first pre-positioning platform, the first longitudinal pick-up device can be horizontally and vertically shifted on the first pre-positioning platform, and the second transverse pick-up The material device can be displaced horizontally and vertically between each second loading pallet and the first pre-positioning platform, and the second longitudinal unloading device can be displaced horizontally and vertically on the first pre-positioning platform.

其中,该第一焊接装置设有一第三纵向取料装置、一第三横向取料装置、一第四纵向取料装置与一第四横向取料装置,该第三纵向取料装置能够在该第二输送装置与第一出料输送台之间进行水平及垂直移位,该第三横向取料装置能够在该第一出料输送台与各该第一下料栈板之间进行水平及垂直移位,该第四纵向取料装置能够在该第二输送装置与第二出料输送台之间进行水平及垂直移位,该第四横向取料装置能够在该第二出料输送台与各该第二下料栈板之间进行水平及垂直移位。Wherein, the first welding device is provided with a third vertical feeding device, a third horizontal feeding device, a fourth vertical feeding device and a fourth horizontal feeding device, and the third vertical feeding device can Horizontally and vertically shift between the second conveying device and the first discharge conveying platform, and the third horizontal reclaiming device can perform horizontal and vertical displacement between the first discharge conveying platform and each of the first unloading pallets vertical displacement, the fourth vertical reclaiming device can be horizontally and vertically displaced between the second conveying device and the second discharge conveying platform, and the fourth horizontal reclaiming device can be moved between the second discharge conveying platform Carry out horizontal and vertical displacement with each of the second unloading pallets.

如此,本实用新型可大幅加快生产节拍并提升生产效率,且可轻易调整或切换二拼式与三拼式等生产模式,以提高生产排程的弹性,进而可大幅提高产品的实用性。In this way, the utility model can greatly speed up the production tempo and improve the production efficiency, and can easily adjust or switch the production modes such as two-part and three-part, so as to improve the flexibility of production scheduling and greatly improve the practicability of the product.

附图说明Description of drawings

图1是本实用新型的一实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2是本实用新型的一实施例进行二拼式焊接模式的动作示意图。Fig. 2 is a schematic diagram of an action of performing two-piece welding mode according to an embodiment of the present invention.

图3是本实用新型的一实施例进行三拼式焊接模式的动作示意图。Fig. 3 is a schematic diagram of an action of a three-piece welding mode according to an embodiment of the present invention.

图4是本实用新型的一实施例进行另一种三拼式焊接模式的动作示意图。Fig. 4 is a schematic diagram of another three-piece welding mode according to an embodiment of the present invention.

附图标记说明:1-第一焊接装置;11-第一预定位平台;12-第一预定位机构;13-第二预定位机构;14-第一上料栈板;15-第二上料栈板;16-第一横向取料装置;17-第一纵向取料装置;18-第二横向取料装置;19-第二纵向取料装置;2-第二焊接装置;21-第二预定位平台;22-第三预定位机构;23-第四预定位机构;24-第三上料栈板;25-第四上料栈板;26-第五横向取料装置;27-第五纵向取料装置;28-第六横向取料装置;29-第六纵向取料装置;3-下料手臂装置;31-机械手臂;32-良品下料栈板;33-不良品下料栈板;41-第一输送装置;42-第二输送装置;43-第一检验取料装置;44-第一焊接机;45-第一焊道检查机;46-第一翻面机;47-第一出料输送台;48-第二出料输送台;49-第一下料栈板;50-第二下料栈板;51-第三纵向取料装置;52-第三横向取料装置;53-第四纵向取料装置;54-第四横向取料装置;61-第三输送装置;62-第四输送装置;63-第二检验取料装置;64-第二焊接机;65-第二焊道检查机;66-第二翻面机;70-拼焊成品;70a-拼焊成品;70b-拼焊成品;71-一号工件;72-二号工件;73-三号工件。Explanation of reference signs: 1-the first welding device; 11-the first pre-positioning platform; 12-the first pre-positioning mechanism; 13-the second pre-positioning mechanism; 14-the first loading pallet; 15-the second upper Material pallet; 16-the first horizontal reclaiming device; 17-the first vertical reclaiming device; 18-the second horizontal reclaiming device; 19-the second vertical reclaiming device; 2-the second welding device; 21-the first Two pre-positioning platforms; 22-the third pre-positioning mechanism; 23-the fourth pre-positioning mechanism; 24-the third loading pallet; 25-the fourth loading pallet; 26-the fifth horizontal reclaiming device; 27- Fifth vertical reclaiming device; 28- sixth horizontal reclaiming device; 29- sixth vertical reclaiming device; 3- unloading arm device; 31- mechanical arm; 32- good product unloading pallet; Material pallet; 41-first conveying device; 42-second conveying device; 43-first inspection and reclaiming device; 44-first welding machine; 45-first weld bead inspection machine; 46-first turning machine ; 47-the first discharge conveyor platform; 48-the second discharge conveyor platform; 49-the first blanking pallet; 50-the second blanking pallet; 51-the third vertical reclaiming device; 52-the third Horizontal reclaiming device; 53-fourth vertical reclaiming device; 54-fourth horizontal reclaiming device; 61-third conveying device; 62-fourth conveying device; 63-second inspection reclaiming device; 64-second Welding machine; 65-second weld bead inspection machine; 66-second turning machine; 70-tailored welding finished product; 70a-tailored welding finished product; 70b-tailored welding finished product; 71-No. 73-Workpiece No. 3.

具体实施方式Detailed ways

请参阅图1所示,其系本实用新型的激光拼焊设备的一实施例的结构示意图,该激光拼焊设备包含有一第一焊接装置1、一第二焊接装置2以及一下料手臂装置3,其中:Please refer to FIG. 1 , which is a structural schematic diagram of an embodiment of the tailor laser welding equipment of the present invention. The tailor laser welding equipment includes a first welding device 1 , a second welding device 2 and a feeding arm device 3 ,in:

该第一焊接装置1设有一第一预定位平台11,该第一预定位平台11于靠近两端的位置上分别设有一第一预定位机构12与一第二预定位机构13,用以提供待加工物或工件作为预定位的基准点(线),该第一预定位机构12与一第二预定位机构13具体可为L形的定位框,更具体地,所述各预定位机构可固定地设置于该第一预定位平台11的上,或者,也可将所述各预定位机构设计成可活动地伸出于该第一预定位平台11的上,该第一预定位平台11一端的两侧分别设有一第一上料栈板14,该第一预定位平台11另一端的两侧也分别设有一第二上料栈板15,该第一焊接装置1设有一第一横向取料装置16、一第一纵向取料装置17、一第二横向取料装置18与一第二纵向取料装置19,其中,该第一横向取料装置16可于各该第一上料栈板14与第一预定位平台11之间进行水平及垂直移位并取、放工件,该第一纵向取料装置17可于该第一预定位平台11上进行水平及垂直移位并取、放工件,该第二横向取料装置18可于各该第二上料栈板15与第一预定位平台11之间进行水平及垂直移位并取、放工件,该第二纵向取料装置19可于该第一预定位平台11上进行水平及垂直移位并取、放工件,各该取料装置具体可为真空吸嘴,此外,本实用新型各部件用以实现活动或移位所必要的动力机构或传动机构如马达、XZ双轴机构、YZ双轴机构及细部的连接组设关系均属本领域的常规技术手段且非本案发明点所在,于此不再赘述。This first welding device 1 is provided with a first pre-positioning platform 11, and this first pre-positioning platform 11 is respectively provided with a first pre-positioning mechanism 12 and a second pre-positioning mechanism 13 on the position close to two ends, in order to provide The workpiece or the workpiece is used as a reference point (line) for pre-positioning. The first pre-positioning mechanism 12 and a second pre-positioning mechanism 13 can be L-shaped positioning frames. More specifically, each of the pre-positioning mechanisms can be fixed. set on the first pre-positioning platform 11, or, the pre-positioning mechanisms can also be designed to movably protrude from the first pre-positioning platform 11, and one end of the first pre-positioning platform 11 A first loading pallet 14 is respectively provided on both sides of the first pre-positioning platform 11, and a second loading pallet 15 is also respectively provided on both sides of the other end of the first pre-positioning platform 11. The first welding device 1 is provided with a first horizontally Material device 16, a first vertical feeding device 17, a second horizontal feeding device 18 and a second vertical feeding device 19, wherein, the first horizontal feeding device 16 can be placed on each of the first loading stacks Horizontally and vertically shift between the plate 14 and the first pre-positioning platform 11 and take and place workpieces. Put the workpiece, the second horizontal pick-up device 18 can move horizontally and vertically between each of the second loading pallet 15 and the first pre-positioning platform 11 and take and put the workpiece, the second vertical pick-up device 19 can perform horizontal and vertical displacement on the first pre-positioning platform 11 and take and place workpieces. Each of the material taking devices can be a vacuum suction nozzle. In addition, each part of the utility model is used to realize activities or displacement Necessary power mechanisms or transmission mechanisms such as motors, XZ biaxial mechanisms, YZ biaxial mechanisms, and detailed connection and assembly relationships are conventional technical means in the field and are not the point of the invention of this case, and will not be repeated here.

此外,该第一焊接装置1设有一第一输送装置41、一设置于该第一输送装置41的出料端一侧的第二输送装置42与一可于该第一输送装置41及该第二输送装置42之间进行水平及垂直移位并取、放工件的第一检验取料装置43,该第一输送装置41设置于该第一预定位平台11的中间位置,且该第一输送装置41的输送方向与该第一预定位平台11相垂直,该第一输送装置41上方设有一第一焊接机44,该第二输送装置42上方设有一第一焊道检查机(weld seam inspector)45与一第一翻面机46,可以一提的是,该第一翻面机46可依使用者或生产需求而选择性地设置,其可用于将完成拼焊后的工件翻面,以利工件进行后续的加工作业如冲压成型,其中,当设置有该第一翻面机46时,该第一焊道检查机45位于第一焊接机44与该第一翻面机46之间,该第二输送装置42远离该第一输送装置41的一端两侧分别设有一第一出料输送台47以及一第二出料输送台48,该第一出料输送台47一侧设有两个第一下料栈板49,该第二出料输送台48一侧也设有两个第二下料栈板50,该第一焊接装置1设有一第三纵向取料装置51、一第三横向取料装置52、一第四纵向取料装置53与一第四横向取料装置54,其中,该第三纵向取料装置51可于该第二输送装置42与第一出料输送台47之间进行水平及垂直移位并取、放(完成拼焊后的)工件,该第三横向取料装置52可于该第一出料输送台47与各该第一下料栈板49之间进行水平及垂直移位并取、放工件,该第四纵向取料装置53可于该第二输送装置42与第二出料输送台48之间进行水平及垂直移位并取、放工件,该第四横向取料装置54可于该第二出料输送台48与各该第二下料栈板50之间进行水平及垂直移位并取、放工件。In addition, the first welding device 1 is provided with a first conveying device 41, a second conveying device 42 arranged on the discharge end side of the first conveying device 41, and a The first inspection and retrieving device 43 for horizontally and vertically shifting and taking and placing workpieces between the two conveying devices 42, the first conveying device 41 is arranged at the middle position of the first pre-positioning platform 11, and the first conveying The conveying direction of the device 41 is perpendicular to the first pre-positioning platform 11, a first welding machine 44 is arranged above the first conveying device 41, and a first weld seam inspector (weld seam inspector) is arranged above the second conveying device 42. ) 45 and a first turning machine 46, it can be mentioned that the first turning machine 46 can be selectively set according to user or production requirements, it can be used to turn over the workpiece after tailor welding, In order to facilitate the subsequent processing of the workpiece such as stamping, wherein, when the first turning machine 46 is provided, the first weld bead inspection machine 45 is located between the first welding machine 44 and the first turning machine 46 A first discharge conveying platform 47 and a second discharge conveying platform 48 are respectively provided on both sides of the second conveying device 42 away from the end of the first conveying device 41, and one side of the first discharging conveying platform 47 is provided with Two first blanking pallets 49, two second blanking pallets 50 are also provided on one side of the second discharge conveying platform 48, and the first welding device 1 is provided with a third longitudinal feeding device 51, a The third horizontal feeding device 52, a fourth vertical feeding device 53 and a fourth horizontal feeding device 54, wherein the third vertical feeding device 51 can be transported between the second conveying device 42 and the first discharge Horizontally and vertically shift between the platforms 47 and take and place (after tailor welding) workpieces, the third horizontal pick-up device 52 can be used between the first discharging conveying platform 47 and each of the first unloading pallets 49 between the horizontal and vertical displacement and take, place the workpiece, the fourth longitudinal pick-up device 53 can be horizontal and vertical displacement between the second conveying device 42 and the second discharge conveyor 48 and take, For placing workpieces, the fourth horizontal pick-up device 54 can move horizontally and vertically between the second discharge conveying platform 48 and each of the second unloading pallets 50 to take and place workpieces.

该第二焊接装置2设置于该第一焊接装置1一侧,该第二焊接装置2设有一第二预定位平台21,该第二预定位平台21于靠近两端的位置上分别设有一第三预定位机构22与一第四预定位机构23,该第二预定位平台21一端的两侧分别设有一第三上料栈板24,该第二预定位平台21另一端的两侧也分别设有一第四上料栈板25,该第二焊接装置2设有一第五横向取料装置26与一第五纵向取料装置27,且该第二焊接装置2也设有一第六横向取料装置28与一第六纵向取料装置29,其中,该第五横向取料装置26可于各该第三上料栈板24与第二预定位平台21之间进行水平及垂直移位并取、放工件,该第五纵向取料装置27可于该第二预定位平台21上进行水平及垂直移位并取、放工件,该第六横向取料装置28可于各该第四上料栈板25与第二预定位平台21之间进行水平及垂直移位并取、放工件,该第六纵向取料装置29可于该第二预定位平台21上进行水平及垂直移位并取、放工件,此外,该第二焊接装置2设有一第三输送装置61、一设置于该第三输送装置61的出料端一侧的第四输送装置62与一可于该第三输送装置61及该第四输送装置62之间进行水平及垂直移位并取、放工件的第二检验取料装置63,该第三输送装置61设置于该第二预定位平台21的中间位置,且该第三输送装置61的输送方向与该第二预定位平台21相垂直,该第三输送装置61上方设有一第二焊接机64,该第四输送装置62上方设有一第二焊道检查机65与一第二翻面机66,该第二翻面机66同样系属可选择性地设置的部件,且当设置有该第二翻面机66时,该第二焊道检查机65位于第二焊接机64与该第二翻面机66之间,至此,该第二焊接装置2的各组成部件的配置方式与第一焊接装置1中的各对应部件的配置方式可以说是相同的,此外,可以一提的是,该第一焊接装置1的第一焊接机44与该第二焊接装置2的第二焊接机64两者实际上可与同一个分时分光激光器(图未示)相连接,以通过分时焊接的方式轮流使用激光,俾可有效提高激光利用率,另外,上述的各焊接机、焊道检查机与翻面机等部件的结构与动作原理均属本领域技术人员所熟知的现有技术,故在此不予详述。The second welding device 2 is arranged on one side of the first welding device 1, and the second welding device 2 is provided with a second pre-positioning platform 21, and the second pre-positioning platform 21 is respectively provided with a third Pre-positioning mechanism 22 and a 4th pre-positioning mechanism 23, the both sides of this second pre-positioning platform 21 one end are respectively provided with a 3rd loading pallet 24, the both sides of this second pre-positioning platform 21 other ends are also respectively provided with There is a fourth loading pallet 25, the second welding device 2 is provided with a fifth horizontal take-off device 26 and a fifth vertical take-off device 27, and the second welding device 2 is also provided with a sixth horizontal take-off device 28 and a sixth vertical reclaiming device 29, wherein the fifth horizontal reclaiming device 26 can be horizontally and vertically shifted between each of the third loading pallet 24 and the second pre-positioning platform 21 and take, Put the workpiece, the fifth vertical pick-up device 27 can be horizontally and vertically shifted on the second pre-positioning platform 21 and take and put the workpiece, the sixth horizontal pick-up device 28 can be placed on each of the fourth loading stacks Horizontally and vertically shift between the plate 25 and the second pre-positioning platform 21 and take and place workpieces. Put workpiece, in addition, this second welding device 2 is provided with a 3rd conveying device 61, a 4th conveying device 62 that is arranged on the discharge end side of this 3rd conveying device 61 and a can on this 3rd conveying device 61 and the second inspection and retrieving device 63 for horizontally and vertically shifting and taking and placing workpieces between the fourth conveying device 62, the third conveying device 61 is arranged at the middle position of the second pre-positioning platform 21, and the The conveying direction of the third conveying device 61 is perpendicular to the second pre-positioning platform 21, a second welding machine 64 is arranged above the third conveying device 61, and a second weld bead inspection machine 65 is arranged above the fourth conveying device 62 Like a second overturning machine 66, the second overturning machine 66 is also a part that can be selectively installed, and when the second overturning machine 66 is provided, the second weld bead inspection machine 65 is located at the first Between the second welding machine 64 and the second turning machine 66, so far, the configuration of each component of the second welding device 2 can be said to be the same as the configuration of each corresponding component in the first welding device 1, In addition, it can be mentioned that both the first welding machine 44 of the first welding device 1 and the second welding machine 64 of the second welding device 2 can actually be connected to the same time-division and beam-splitting laser (not shown in the figure) The lasers are connected to each other, and the lasers are used in turn by time-sharing welding, so that the utilization rate of the lasers can be effectively improved. In addition, the structures and action principles of the above-mentioned welding machines, weld bead inspection machines and turning machines and other components belong to the technical field The prior art well known to personnel, so will not be described in detail here.

该下料手臂装置3设置于该第二焊接装置2一侧,且该第二焊接装置2位于该第一焊接装置1与该下料手臂装置3之间,该下料手臂装置3设有一机械手臂31、至少一个良品下料栈板32以及至少一个不良品下料栈板33,其中,该机械手臂31设置于该第二焊接装置2其第四输送装置62一侧,各该良品下料栈板32与各该不良品下料栈板33则可分别设置于该机械手臂31周围,该机械手臂31可将该第二焊接装置2完成拼焊的工件由该第四输送装置62上取下,并依焊道检查的结果将该工件分别放置堆垛于各该良品下料栈板32或是各该不良品下料栈板33的上。The blanking arm device 3 is arranged on one side of the second welding device 2, and the second welding device 2 is located between the first welding device 1 and the blanking arm device 3, and the blanking arm device 3 is provided with a mechanical Arm 31, at least one good product blanking pallet 32 and at least one defective product blanking pallet 33, wherein the mechanical arm 31 is arranged on one side of the fourth conveying device 62 of the second welding device 2, each of the good product blanking The pallet 32 and each defective product unloading pallet 33 can be arranged around the robot arm 31 respectively, and the robot arm 31 can take the workpieces that have been tailor-welded by the second welding device 2 from the fourth conveying device 62 Next, and according to the results of the weld bead inspection, the workpieces are respectively placed and stacked on each of the good product blanking pallets 32 or each of the defective product blanking pallets 33.

底下说明本实用新型的工作原理:请参阅图1与图2所示,其揭示了本实用新型实施于二拼式焊接模式(即将两种不同工件拼焊在一起)的动作过程,为了解释上的方便,在此主要以第一焊接装置1为例来说明较详细的工作原理,首先,待加工的料件即两种不同的工件分别堆垛于各该第一上料栈板14与各该第二上料栈板15上(以下分别将此两种工件称为一号工件71与二号工件72),接下来,该第一横向取料装置16可将位于第一上料栈板14上的一号工件71逐一取放至该第一预定位平台11上,并利用该第一预定位机构12对一号工件71进行预定位动作,该第一纵向取料装置17可再逐一将完成预定位的一号工件71取放至该第一输送装置41上,同时,第二横向取料装置18与第二纵向取料装置19也可依相同的动作原理,将二号工件72取放至该第一输送装置41上,并使一号工件71与二号工件72两者相互并排贴靠,接下来,该第一输送装置41可将该并靠在一起的一号工件71与二号工件72输送并通过该第一焊接机44进行激光拼焊作业,如此,该一号工件71与二号工件72即可完成拼焊而结合成为单一板片的拼焊成品70,接下来,该第一检验取料装置43可将该拼焊成品70由第一输送装置41取放至该第二输送装置42上,该第二输送装置42可将该拼焊成品70输送并通过该第一焊道检查机45以进行焊道检查作业,以判断该拼焊成品70为良品或不良品,接下来,依实际需求,该拼焊成品70可再经过该第一翻面机46进行翻面作业,接下来,该第三纵向取料装置51及第四纵向取料装置53即可分别将属于良品或不良品的拼焊成品70各自取放至该第一出料输送台47或是该第二出料输送台48(例如,良品系放至该第一出料输送台47,而不良品则放至该第二出料输送台48),接下来,该第三横向取料装置52及第四横向取料装置54即可分别将该第一出料输送台47及该第二出料输送台48上的拼焊成品70取放堆垛至各该第一下料栈板49及各该第二下料栈板50上,堆满拼焊成品70后的各下料栈板可再由叉车推走,至此,即完成二拼式焊接模式的完整动作流程,对于第二焊接装置2而言,其动作原理与第一焊接装置1可以说是相同的,于此不再重复赘述,其与第一焊接装置1不同的地方在于,当拼焊成品70完成焊道检验及必要的翻面等作业后,由该下料手臂装置3的机械手臂31将各拼焊成品70从第四输送装置62取放堆垛至各该良品下料栈板32或各该不良品下料栈板33的上。The working principle of the present utility model is explained below: Please refer to Fig. 1 and Fig. 2, which discloses the action process of the present utility model implemented in the two-piece welding mode (that is, two different workpieces are welded together), in order to explain For convenience, here we mainly take the first welding device 1 as an example to illustrate the detailed working principle. First, the materials to be processed, that is, two different workpieces, are stacked on each of the first loading pallets 14 and each of the first loading pallets 14 and each On the second loading pallet 15 (hereinafter these two kinds of workpieces are respectively referred to as No. 1 workpiece 71 and No. 2 workpiece 72), and then, the first transverse pick-up device 16 can be positioned on the first loading pallet. No. 1 workpiece 71 on 14 is taken and placed on the first pre-positioning platform 11 one by one, and the first pre-positioning mechanism 12 is used to pre-position the No. 1 workpiece 71. The first longitudinal pick-up device 17 can then The No. 1 workpiece 71 that has been pre-positioned is picked and placed on the first conveying device 41. At the same time, the second horizontal pick-up device 18 and the second longitudinal pick-up device 19 can also take the No. 2 workpiece 72 according to the same action principle. Take and place on the first conveying device 41, and make the No. 1 workpiece 71 and the No. 2 workpiece 72 abut against each other side by side. Next, the first conveying device 41 can place the No. 1 workpiece 71 that is close together. The No. 2 workpiece 72 is conveyed and the laser tailor welding operation is performed by the first welding machine 44. In this way, the No. 1 workpiece 71 and the No. 2 workpiece 72 can complete tailor welding and combine to form a tailor-welded finished product 70 of a single sheet. Next, the first inspection and retrieving device 43 can take and place the tailor-welded finished product 70 from the first conveying device 41 to the second conveying device 42, and the second conveying device 42 can convey and pass the tailor-welded finished product 70 The first weld bead inspection machine 45 is used to perform weld bead inspection to judge whether the tailor-welded finished product 70 is good or defective. Next, according to actual needs, the tailor-welded finished product 70 can pass through the first turning machine 46 Carry out the turning operation, and then, the third vertical pick-up device 51 and the fourth vertical pick-up device 53 can take and place the tailor-welded finished products 70 belonging to good or defective products to the first discharge conveyor 47 respectively Or this second discharge conveyor platform 48 (for example, good product is put into this first discharge conveyor platform 47, and defective product is then put into this second discharge conveyor platform 48), then, this 3rd laterally takes The material device 52 and the fourth horizontal retrieving device 54 can take, place and stack the tailor-welded finished products 70 on the first discharge conveying platform 47 and the second discharge conveying platform 48 to the first unloading stacks respectively. On the plate 49 and each of the second blanking pallets 50, each blanking pallet full of tailor-welded finished products 70 can be pushed away by a forklift. As far as the second welding device 2 is concerned, its operating principle is the same as that of the first welding device 1, so it will not be repeated here. And after necessary operations such as flipping, the robotic arm 31 of the unloading arm device 3 takes and stacks each tailor-welded finished product 70 from the fourth conveying device 62 to each good product unloading pallet 32 or each defective product Unloading stack plate 33 on top.

请再参阅图3与图4所示,本实用新型也可运用于三拼式焊接的生产模式(即将三种不同的工件拼焊在一起),其中,按照第三种工件(以下称为三号工件73)在最终成品中的位置,或者说,按照与该三号工件73直接拼焊结合的是一号工件71或二号工件72的别,可进一步将此种三拼式焊接模式区分成如图3或图4等两种变化型式,此两种变化型式的核心动作原理是相同的,故在此先以该三号工件73系焊在最终成品的上方(或者说系直接与一号工件71拼焊结合)即图3为例来说明:在三拼式焊接模式中,该第一焊接装置1所进行的动作与前述的二拼式焊接模式是相同的,即用于将一号工件71与二号工件72拼焊成该拼焊成品70,于此不再重述,但该第二焊接装置2此时则是用来将该第一焊接装置1所完成的拼焊成品70与三号工件73进行第二次的拼焊作业,此时,由于该三号工件73要位在最终成品的上方,因此上料时,可将作为料件的三号工件73堆垛在各该第三上料栈板24的上,如此,可将位于该第三上料栈板24一侧的第一出料输送台47及各该第一下料栈板49设计为用来放置堆垛属于不良品的拼焊成品70(且这些不良的拼焊成品70不会使用于后续的三拼式作业中),反之,属于良品的拼焊成品70则可放置于该第二出料输送台48上,此时,值得一提的是,本实用新型可无需将这些位于第二出料输送台48上的拼焊成品70再放置堆垛到各该第二下料栈板50上,而可通过该第六横向取料装置28直接将这些拼焊成品70取放至该第二预定位平台21上,接下来,该第二拼焊装置2即可依相同的动作原理完成该拼焊成品70与三号工件73的拼焊作业,最后可得到三号工件73位在上方的三拼式的拼焊成品70a,至此,即完成三拼式焊接模式的完整动作流程。至于图4所示者,则为该三号工件73系焊在最终成品的下方(或者说系直接与二号工件72拼焊结合)的动作过程,其与图3的差别仅在于三号工件73与良品的焊接成品70两者的位置对调,最后可得到三号工件73位于下方的三拼式的拼焊成品70b,在此不再重复描述其细节。可以一提的是,在上述的三拼式焊接模式中,本实用新型可为该拼焊成品70省却下料及重新上料的程序,从而可达到更佳的生产效率。Please refer to Fig. 3 and shown in Fig. 4 again, the utility model also can be applied to the production pattern of three-piece type welding (being about to three kinds of different workpieces are welded together), wherein, according to the third kind of workpiece (hereinafter referred to as three No. workpiece 73) in the final product, or in other words, according to whether the No. 1 workpiece 71 or No. 2 workpiece 72 is directly tailor-welded with the No. 3 workpiece 73, this three-piece welding mode can be further distinguished As shown in Figure 3 or Figure 4, the core action principles of these two variants are the same, so the No. 3 workpiece 73 is welded on the top of the final product (or directly connected to a No. workpiece 71 tailor welding combination) that is, Fig. 3 is used as an example to illustrate: in the three-piece welding mode, the action performed by the first welding device 1 is the same as that of the aforementioned two-piece welding mode, that is, it is used to combine a No. workpiece 71 and No. 2 workpiece 72 are tailor-welded to form the tailor-welded finished product 70, which will not be repeated here, but the second welding device 2 is used for the tailor-welded finished product completed by the first welding device 1 at this time. 70 and the No. 3 workpiece 73 carry out the tailor welding operation for the second time. At this time, because the No. 3 workpiece 73 will be positioned above the final product, when feeding, the No. 3 workpiece 73 as the material can be stacked on the On each of the third loading pallets 24, in this way, the first discharge conveying platform 47 and each of the first unloading pallets 49 on one side of the third loading pallets 24 can be designed to place Pile up the tailor-welded finished products 70 that are defective products (and these defective tailor-welded finished products 70 will not be used in the subsequent three-piece operation), on the contrary, the tailor-welded finished products 70 that are good products can be placed in the second discharge At this time, it is worth mentioning that the utility model does not need to place and stack the tailor-welded finished products 70 on the second discharge conveying platform 48 on each of the second blanking pallets 50 , and these tailor-welded finished products 70 can be directly taken and placed on the second pre-positioning platform 21 through the sixth horizontal pick-up device 28, and then, the second tailor-welded device 2 can complete the The tailor-welded finished product 70 and the third workpiece 73 can finally obtain a three-piece tailor-welded finished product 70a with the third workpiece 73 on top. So far, the complete action flow of the three-piece welding mode is completed. As for the one shown in Figure 4, it is the action process in which the No. 3 workpiece 73 is welded under the final product (or directly combined with the No. 2 workpiece 72 by tailor welding), and the difference from Fig. 3 is only the No. 3 workpiece The positions of 73 and the good welded finished product 70 are reversed, and finally a three-piece tailor-welded finished product 70b with the third workpiece 73 located below can be obtained, and the details will not be repeated here. It can be mentioned that in the above-mentioned three-piece welding mode, the utility model can save the blanking and re-loading procedures for the tailor-welded finished product 70, thereby achieving better production efficiency.

相较于现有的激光拼焊设备,本实用新型具备自动化的焊道检查机,且上、下料的栈板均备有两组,而可大幅加快生产节拍并提升生产效率,且可轻易调整或切换二拼式与三拼式等生产模式,以提高生产排程的弹性,此外,本实用新型仅需使用一台机械手臂,可兼具节省成本的功效。Compared with the existing laser tailor welding equipment, the utility model is equipped with an automatic weld bead inspection machine, and there are two sets of loading and unloading pallets, which can greatly speed up the production cycle and improve production efficiency, and can easily Adjust or switch the production modes such as double split and triple split to improve the flexibility of production scheduling. In addition, the utility model only needs to use one mechanical arm, which can also save costs.

Claims (7)

1. a kind of modified form laser welding equipment, it is characterized in that comprising:
One first welder, the of the centre position of the first predetermined bit platform is arranged on equipped with one first predetermined bit platform, one One conveying device and one be arranged on first conveying device discharge end side the second conveying device, the first predetermined bit platform The both sides of one end are respectively equipped with one first feeding pallet, and the both sides of the first predetermined bit platform other end are respectively equipped with one second Expect pallet, one first bonding machine is equipped with above first conveying device, being equipped with one first welding bead above second conveying device examines Machine is looked into, one end both sides of second conveying device away from first conveying device are respectively equipped with one first discharging transport platform and one Second discharging transport platform, the first discharging transport platform side are equipped with two the first blanking pallets, the second discharging transport platform side Equipped with two the second blanking pallets;
One second welder, is arranged at the first welder side, it is flat which is equipped with one second pre-determined bit Platform, one are arranged on going out for the 3rd conveying device arranged on the 3rd conveying device in the centre position of the second predetermined bit platform and one Expect the 4th conveying device of end side, the both sides of the second predetermined bit platform one end are respectively equipped with one the 3rd feeding pallet, this The both sides of the two predetermined bit platform other ends are respectively equipped with one the 4th feeding pallet, and one second weldering is equipped with above the 3rd conveying device Pick, one second welding bead check machine is equipped with above the 4th conveying device;
One blanking arm apparatus, is arranged at the second welder side, and second welder is located at the first welding dress Put between the blanking arm apparatus.
2. modified form laser welding equipment according to claim 1, it is characterised in that:It is equipped with above second conveying device One first turnover machine, and the first welding bead check machine is located between first bonding machine and first turnover machine.
3. modified form laser welding equipment according to claim 1, it is characterised in that:It is equipped with above 4th conveying device One second turnover machine, and the second welding bead check machine is located between second bonding machine and second turnover machine.
4. modified form laser welding equipment according to claim 1, it is characterised in that:The first predetermined bit platform is in close Be respectively equipped with one first pre-locating mechanism and one second pre-locating mechanism on the position at both ends, and the second predetermined bit platform by One the 3rd pre-locating mechanism and one the 4th pre-locating mechanism are respectively equipped with the position of two close end.
5. modified form laser welding equipment according to claim 1, it is characterised in that:The blanking arm apparatus is equipped with a machine Tool arm, at least one non-defective unit blanking pallet and at least one defective products blanking pallet, the mechanical arm be arranged at this second 4th conveying device side of welder, respectively the non-defective unit blanking pallet be respectively arranged at the machine with each defective products blanking pallet Around tool arm.
6. modified form laser welding equipment according to claim 1, it is characterised in that:First welder is equipped with one the One horizontal feeding device, a first longitudinal direction feeding device, one second horizontal feeding device and a second longitudinal direction feeding device, this One horizontal feeding device can respectively carry out horizontal and vertical displacement between the first feeding pallet and the first predetermined bit platform, should First longitudinal direction feeding device can carry out horizontal and vertical displacement on the first predetermined bit platform, the second horizontal feeding device Horizontal and vertical displacement, second longitudinal direction feeding dress can be respectively being carried out between the second feeding pallet and the first predetermined bit platform Horizontal and vertical displacement can be carried out on the first predetermined bit platform by putting.
7. modified form laser welding equipment according to claim 1, it is characterised in that:First welder is equipped with one the Three longitudinal feeding devices, one the 3rd horizontal feeding device, one the 4th longitudinal feeding device and one the 4th horizontal feeding device, this Three longitudinal feeding devices can carry out horizontal and vertical displacement between second conveying device and the first discharging transport platform, this Three horizontal feeding devices can respectively carry out in the first discharging transport platform and between the first blanking pallet horizontal and vertical displacement, 4th longitudinal feeding device can carry out horizontal and vertical displacement between second conveying device and the second discharging transport platform, 4th horizontal feeding device can carry out horizontal and vertical in the second discharging transport platform and respectively between the second blanking pallet Displacement.
CN201721172931.5U 2017-09-13 2017-09-13 Improved laser tailor-welding equipment Expired - Fee Related CN207358374U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108723657A (en) * 2018-07-16 2018-11-02 张小泉股份有限公司 Full-automatic shear blade double butt weld machine
CN110548994A (en) * 2019-08-16 2019-12-10 大族激光科技产业集团股份有限公司 Laser tailor-welding equipment and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108723657A (en) * 2018-07-16 2018-11-02 张小泉股份有限公司 Full-automatic shear blade double butt weld machine
CN108723657B (en) * 2018-07-16 2024-03-08 张小泉股份有限公司 Full-automatic double-sided butt welding machine for scissor blades
CN110548994A (en) * 2019-08-16 2019-12-10 大族激光科技产业集团股份有限公司 Laser tailor-welding equipment and method
CN110548994B (en) * 2019-08-16 2022-04-05 大族激光科技产业集团股份有限公司 Laser tailor-welding equipment and method

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