CN204198010U - A kind of air-condition heat exchanger core body piling operatorless device - Google Patents
A kind of air-condition heat exchanger core body piling operatorless device Download PDFInfo
- Publication number
- CN204198010U CN204198010U CN201420630568.7U CN201420630568U CN204198010U CN 204198010 U CN204198010 U CN 204198010U CN 201420630568 U CN201420630568 U CN 201420630568U CN 204198010 U CN204198010 U CN 204198010U
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- piling
- line delivery
- heat exchanger
- gripping apparatus
- exchanger core
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Abstract
A kind of air-condition heat exchanger core body piling operatorless device, belongs to air-condition heat exchanger and manufactures field.Air-condition heat exchanger core body piling operatorless device comprises transition chain conveying line body, robot palletizer and gripping apparatus, piling line delivery, the automatic placement machine of cardboard, pallet line delivery, transition roller line delivery, first gear stop device and device etc. of reforming, right side in the turning circle of robot palletizer and gripping apparatus is provided with transition chain conveying line body along horizontal direction, the built-in first gear stop device of transition chain conveying line body and to reform device, the parallel direction in the dead ahead of robot palletizer and gripping apparatus along transition chain conveying line body is provided with piling line delivery.Described operatorless device is under the condition not changing original technological process of production, robot and gripping apparatus is utilized to replace manually carrying out the carrying of air-condition heat exchanger core body, adopt specific method of operation, the object improving production efficiency of equipment, reduce labour intensity, ensure product design is reached, Be very effective with this.
Description
Technical field
The utility model belongs to air-condition heat exchanger and manufactures field, is specifically related to a kind of air-condition heat exchanger core body piling operatorless device.
Background technology
String sheet, expand tube, degreasing, welding, bending are that the students from five types of universities of air-condition heat exchanger core body produce operation, and the form of often kind of operation to supplied materials is distinguished all to some extent.Some requirements are with single-piece air-condition heat exchanger core body supplied materials, and some requirements are transported to this process inlet place after being piled up neatly well with quantity code in some way by air-condition heat exchanger core body again, at this moment just create this road of piling and are connected operation.In the production of prior art, manufacturer carries out the piling of heat exchanger core body usually in the mode of a dead lift, production efficiency is low, labor strength is large, and a dead lift air-condition heat exchanger core body easily causes damage to air-condition heat exchanger core body, cause occurring the recessed quality problems such as flat of fin distortion, copper pipe.Replace the operation of workman's muscle power with robot, adopting the piling carrying out air-condition heat exchanger core body is in an automated fashion solve current in-problem best method.
Utility model content
Technical problem to be solved in the utility model is, under the condition not changing original technological process of production, is reached the object of enhancing productivity, reducing labour intensity, ensureing product design by the automatization level improved in production technology.Work tempo according to air-condition heat exchanger core body piling operatorless device of the present utility model is 10 seconds/part.
The technical solution of air-condition heat exchanger core body piling operatorless device of the present utility model can realize according to such as under type:
Can comprise according to air-condition heat exchanger core body piling operatorless device of the present utility model: transition chain conveying line body, robot palletizer and gripping apparatus, pallet, piling line delivery, the automatic placement machine of cardboard, cardboard, pallet line delivery, transition roller line delivery, first gear stop device, to reform device, second gear stop device and third gear stop device, wherein: robot palletizer and gripping apparatus are in the center of described operatorless device, right side in the turning circle of robot palletizer and gripping apparatus is provided with transition chain conveying line body along horizontal direction, first gear stop device is provided with and device of reforming in transition chain conveying line body, piling line delivery is provided with along the direction that transition chain conveying line body is parallel in the dead ahead of robot palletizer and gripping apparatus, piling line delivery is built-in with second gear stop device, piling line delivery with robot palletizer and gripping apparatus relative to one end be provided with and become the vertical pallet line delivery put with piling line delivery, and the line of centers of the line of centers of pallet line delivery and robot palletizer and gripping apparatus is in together on an axis, pallet line delivery is built-in with third gear stop device away from the top of piling line delivery, the automatic placement machine of cardboard is provided with outside the right-hand member of piling line delivery, the cardboard substantially identical with the apparent size of heat exchanger core body is placed in the automatic placement machine of cardboard, the left end external side parallel of piling line delivery is connected with transition roller line delivery, the position that left side is about and transition chain conveying line body is symmetrical of robot palletizer and gripping apparatus is provided with piling district for subsequent use, pallet is deposited on pallet line delivery, run to successively as required on piling line delivery, for holding the heat exchanger core body be handled upside down, and move successively on piling line delivery.
The robot palletizer used according to air-condition heat exchanger core body piling operatorless device of the present utility model and gripping apparatus can for being equipped with the six-joint robot of gripping apparatus, and often kind of heat exchanger core series may correspond to a kind of robot that it firmly can be caught and gripping apparatus.
In work, operate according to following operation according to air-condition heat exchanger core body piling operatorless device of the present utility model:
Transition chain conveying line body station, air-cylinder type device of synchronously reforming is utilized to reform location to product, robot palletizer and gripping apparatus capture heat exchanger core body and are put into piling station, robot palletizer and gripping apparatus reset, cardboard is put on heat exchanger core body by the automatic placement machine of cardboard, the automatic placement machine of cardboard resets, and transition roller line delivery will be loaded with the tray transfer of the good heat exchanger core body of code to next station.
As follows according to air-condition heat exchanger core body piling operatorless device of the present utility model beneficial effect compared with prior art:
1, achieve in production process by the transformation manually to automation, within 24 hours, work can be run continuously, significantly reduce labour intensity and the productive costs of workman, improve production efficiency;
2, whole palletization adopts the clamping of manipulator single-piece and running, and avoiding a dead lift may the damage that causes of heat exchanger core body, avoids that reviewing appears in core body in operation process, the hidden danger of quality such as to damage;
3, flexible design is adopted, each set product series is specially furnished with a pair robot palletizer and gripping apparatus, robot accurately can be captured within the scope of rotary track and forward placement, meet the piling for the multiple products of different specifications in each product line and carrying demand.
Accompanying drawing explanation
Fig. 1 is the integral planar topology layout schematic diagram according to air-condition heat exchanger core body piling operatorless device of the present utility model;
Fig. 2 is the topology layout schematic diagram according to transition chain conveying line body, transition roller line delivery, pallet line delivery and the piling line delivery in air-condition heat exchanger core body piling operatorless device of the present utility model.
In the accompanying drawings: 1 be heat exchanger core body, 2 be transition chain conveying line body, 3 be robot palletizer and gripping apparatus, 4 be pallet, 5 be piling line delivery, 6 be the automatic placement machine of cardboard, 7 be cardboard, 8 be pallet line delivery, 9 be transition roller line delivery, 10 be piling district for subsequent use, 11 be device of reforming, 13 be second gear stop device, 14 be third gear stop device for first gear stop device, 12.
Detailed description of the invention
Detailed description of the invention according to air-condition heat exchanger core body piling operatorless device of the present utility model will be described below.
As shown in Figures 1 and 2, air-condition heat exchanger core body piling operatorless device according to the utility model embodiment comprises: transition chain conveying line body 2, robot palletizer and gripping apparatus 3, pallet 4, piling line delivery 5, the automatic placement machine 6 of cardboard, cardboard 7, pallet line delivery 8, transition roller line delivery 9, first gear stop device 11, to reform device 12, second gear stop device 13 and third gear stop device 14, wherein: robot palletizer and gripping apparatus 3 are in the center of described operatorless device substantially, right side in the turning circle of robot palletizer and gripping apparatus 3 is provided with transition chain conveying line body 2 along horizontal direction, the built-in first gear stop device 11 of transition chain conveying line body 2 and device 12 of reforming, piling line delivery 5 is provided with along the direction that transition chain conveying line body 2 is parallel in the dead ahead of robot palletizer and gripping apparatus 3, piling line delivery 5 is built-in with second gear stop device 13, piling line delivery 5 with robot palletizer and gripping apparatus 3 relative to one end be provided with the pallet line delivery 8 put vertical with piling line delivery 5 one-tenth, and the line of centers of the line of centers of pallet line delivery 8 and robot palletizer and gripping apparatus 3 is in together on an axis, pallet line delivery 8 is built-in with third gear stop device 14 away from the top of piling line delivery 5, the automatic placement machine 6 of cardboard is provided with outside the right-hand member of piling line delivery 5, the automatic placement machine 6 of cardboard can use cardboard automatically to place truss-like mechanical hand device, the cardboard 7 substantially identical with the apparent size of heat exchanger core body 1 is placed on the corresponding platform of the automatic placement machine 6 of cardboard, the left end external side parallel of piling line delivery 5 is connected with transition roller line delivery 9, the position that left side is about and transition chain conveying line body 2 is symmetrical of robot palletizer and gripping apparatus 3 is provided with piling district 10 for subsequent use, pallet 4 is deposited on pallet line delivery 8, pallet 4 on pallet line delivery 8 runs on piling line delivery 5 as required successively, pallet 4 is for holding the heat exchanger core body 1 be handled upside down, and move successively on piling line delivery 5.
The robot palletizer used according to the air-condition heat exchanger core body piling operatorless device of the utility model embodiment and gripping apparatus 3 can for being equipped with the six-joint robot of gripping apparatus, and each heat exchanger core series may correspond to a kind of robot and the gripping apparatus 3 that firmly can catch this series of heat exchanger core body 1.In addition, first gear stop device 11, second gear stop device 13 and third gear stop device 14 all as required vertical uplift line body keep off and stop pallet 4, or vertical decline to regaining reset and pallet 4 let pass.
Be described below in conjunction with the using method of embodiment to air-condition heat exchanger core body piling operatorless device of the present utility model:
1), according to the order of production technology, after the heat exchanger core body 1 that standing position is put terminates front road automatic welding operation, be continuously transported on transition chain conveying line body 2;
2), transition chain conveying line body 2 is by the heat exchanger core body 1 automatic transport to be palletized grabbing workpiece station to robot palletizer and gripping apparatus 3, then by first gear stop device 11, heat exchanger core body 1 gear is stopped, through reforming, device 12 is reformed, grabbed by robot palletizer and gripping apparatus 3 again on the preprepared pallet 4 be on piling line delivery 5, then, robot palletizer and gripping apparatus 3 reset;
3), cardboard 7 good for code prior on it is put on the heat exchanger core body 1 that is on pallet 4 by the automatic placement machine of cardboard 6, and then, the automatic placement machine 6 of cardboard resets;
4) work tempo of automatic brazing stove, is coordinated, process before repeatedly repeating (such as, repeat 20 times), namely, robot palletizer and gripping apparatus 3 by heat exchanger core body 1 grasping operation after reforming on the pallet 4 being in piling station, robot palletizer and gripping apparatus 3 reset, and the cardboard 7 on it is put on heat exchanger core body 1 by the automatic placement machine 6 of cardboard, and the automatic placement machine 6 of cardboard resets; Then, second gear stop device 13 in piling line delivery 5 declines, piling line delivery 5 and transition roller line delivery 9 start jointly, and will be loaded with code has well the pallet 4 of multiple (such as, 20) heat exchanger core body 1 to be transported to next process, second gear stop device 13 rises, generally speaking, heat exchanger core body 1 can be groined type piling, in addition, cardboard 7 can be all placed with, to prevent heat exchanger core body 1 reviewing between two adjacent heat exchanger core bodies 1;
5) the third gear stop device 14, on pallet line delivery 8 declines, pallet line delivery 8 starts, empty pallet 4 is transported to piling station, and the second gear stop device 13 in piling line delivery 5 rises and to be stopped by pallet 4 gear, thus starts the piling work of a new round;
6), after heat exchanger core body 1 piling is complete, if when pallet 4 does not put in place, heat exchanger core body 1 is piled up on the pallet 4 in piling district 10 for subsequent use by robot palletizer and gripping apparatus 3 temporarily, to ensure the operation continuity of weld line body, put in place until pallet 4 and by after upshift is stopped on second gear stop device 13, continue to pile up heat exchanger core body 1.
Wherein, the moving line of heat exchanger core body 1 and pallet 4 is as shown in the arrow in accompanying drawing.
Claims (3)
1. an air-condition heat exchanger core body piling operatorless device, it is characterized in that, described operatorless device comprises transition chain conveying line body (2), robot palletizer and gripping apparatus (3), pallet (4), piling line delivery (5), the automatic placement machine of cardboard (6), cardboard (7), pallet line delivery (8), transition roller line delivery (9), first gear stop device (11), to reform device (12), second gear stop device (13) and third gear stop device (14), wherein: robot palletizer and gripping apparatus (3) are in the center of described operatorless device, right side in the turning circle of robot palletizer and gripping apparatus (3) is provided with transition chain conveying line body (2) along horizontal direction, the built-in first gear stop device (11) of transition chain conveying line body (2) and device of reforming (12), piling line delivery (5) is provided with along the direction parallel with transition chain conveying line body (2) in the dead ahead of robot palletizer and gripping apparatus (3), piling line delivery (5) is built-in with second gear stop device (13), one end relative with robot palletizer and gripping apparatus (3) of piling line delivery (5) is provided with and becomes the vertical pallet line delivery (8) put with piling line delivery (5), and the line of centers of the line of centers of pallet line delivery (8) and robot palletizer and gripping apparatus (3) overlaps, pallet line delivery (8) is built-in with third gear stop device (14) away from the top of piling line delivery (5), the automatic placement machine of cardboard (6) is provided with outside the right-hand member of piling line delivery (5), the left end external side parallel of piling line delivery (5) is connected with transition roller line delivery (9), piling district (10) for subsequent use is provided with in the position symmetrical with transition chain conveying line body (2) in robot palletizer and gripping apparatus (3) left side, pallet (4) is deposited on pallet line delivery (8), wherein, pallet (4) is for holding heat exchanger core body (1), and run on piling line delivery (5) through pallet line delivery (8) successively as required, and then move successively on piling line delivery (5).
2. air-condition heat exchanger core body piling operatorless device according to claim 1, it is characterized in that, robot palletizer and gripping apparatus (3) for being equipped with the six-joint robot of gripping apparatus, the robot that often kind of heat exchanger core series is corresponding a kind of firmly can be caught it and gripping apparatus (3).
3. air-condition heat exchanger core body piling operatorless device according to claim 1, is characterized in that, the automatic placement machine of cardboard (6) places truss-like mechanical hand device automatically for cardboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420630568.7U CN204198010U (en) | 2014-10-28 | 2014-10-28 | A kind of air-condition heat exchanger core body piling operatorless device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420630568.7U CN204198010U (en) | 2014-10-28 | 2014-10-28 | A kind of air-condition heat exchanger core body piling operatorless device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204198010U true CN204198010U (en) | 2015-03-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420630568.7U Withdrawn - After Issue CN204198010U (en) | 2014-10-28 | 2014-10-28 | A kind of air-condition heat exchanger core body piling operatorless device |
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| CN (1) | CN204198010U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355125A (en) * | 2014-10-28 | 2015-02-18 | 辽宁省机械研究院有限公司 | Automatic device for stacking air-conditioning heat exchanger cores and using method of automatic device |
| CN108217133A (en) * | 2018-03-12 | 2018-06-29 | 王兴阳 | Plate stacking method |
| CN108974936A (en) * | 2018-09-05 | 2018-12-11 | 珠海格力智能装备有限公司 | Material on-line system |
| CN110466936A (en) * | 2019-09-14 | 2019-11-19 | 陕西鸥克建材科技有限公司 | It automates lightweight wall plate and produces conveyer system |
| CN110615251A (en) * | 2019-09-29 | 2019-12-27 | 京东方科技集团股份有限公司 | Stacking production line |
| CN113895908A (en) * | 2021-10-15 | 2022-01-07 | 江苏汇博机器人技术股份有限公司 | Stacking robot carrying route planning method |
| CN115258711A (en) * | 2022-09-27 | 2022-11-01 | 江苏骏利精密制造科技有限公司 | Automobile brake disc feed line |
-
2014
- 2014-10-28 CN CN201420630568.7U patent/CN204198010U/en not_active Withdrawn - After Issue
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355125A (en) * | 2014-10-28 | 2015-02-18 | 辽宁省机械研究院有限公司 | Automatic device for stacking air-conditioning heat exchanger cores and using method of automatic device |
| CN108217133A (en) * | 2018-03-12 | 2018-06-29 | 王兴阳 | Plate stacking method |
| CN108974936A (en) * | 2018-09-05 | 2018-12-11 | 珠海格力智能装备有限公司 | Material on-line system |
| CN110466936A (en) * | 2019-09-14 | 2019-11-19 | 陕西鸥克建材科技有限公司 | It automates lightweight wall plate and produces conveyer system |
| CN110615251A (en) * | 2019-09-29 | 2019-12-27 | 京东方科技集团股份有限公司 | Stacking production line |
| CN110615251B (en) * | 2019-09-29 | 2021-03-09 | 高创(苏州)电子有限公司 | Stacking production line |
| CN113895908A (en) * | 2021-10-15 | 2022-01-07 | 江苏汇博机器人技术股份有限公司 | Stacking robot carrying route planning method |
| CN115258711A (en) * | 2022-09-27 | 2022-11-01 | 江苏骏利精密制造科技有限公司 | Automobile brake disc feed line |
| CN115258711B (en) * | 2022-09-27 | 2022-12-27 | 江苏骏利精密制造科技有限公司 | Automobile brake disc feed line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150311 Effective date of abandoning: 20160824 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |