CN103418947B - Battery spot welding machine - Google Patents
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- CN103418947B CN103418947B CN201310353044.8A CN201310353044A CN103418947B CN 103418947 B CN103418947 B CN 103418947B CN 201310353044 A CN201310353044 A CN 201310353044A CN 103418947 B CN103418947 B CN 103418947B
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- 238000003466 welding Methods 0.000 title claims abstract description 137
- 229910000679 solder Inorganic materials 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000005476 soldering Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 abstract description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
本发明公开一种电池点焊机,包括机架及安装于其上的点焊装置和治具回送带,所述的点焊装置包括传送带、点焊架和点焊机,传送带位于工作台中间,穿过点焊架从前往后传送,点焊机焊头则位于点焊架两侧,由电机带动丝杆控制焊头左右移动,当传送带输送电池组至点焊工位时即可进行点焊作业,全部焊完后,托盘组件下降并使治具落至传送带,传送带继续前移输送;机架后方的员工取出焊接完成的电池组后,将治具放至治具回送带使其返回到机架工作台,循环使用,具有结构合理、点焊质量及效率高等优点。
The invention discloses a battery spot welding machine, which includes a frame, a spot welding device installed on it, and a fixture return belt. The spot welding device includes a conveyor belt, a spot welding frame and a spot welding machine, and the conveyor belt is located in the middle of the workbench. , passing through the spot welding frame from front to back, the welding head of the spot welding machine is located on both sides of the spot welding frame, the motor drives the screw to control the welding head to move left and right, and the spot welding can be performed when the conveyor belt transports the battery pack to the spot welding station Operation, after all the welding is completed, the pallet assembly descends and the jigs fall to the conveyor belt, and the conveyor belt continues to move forward; after the staff behind the rack takes out the welded battery pack, they put the jigs on the jig return belt to return to the The rack workbench is recyclable and has the advantages of reasonable structure, spot welding quality and high efficiency.
Description
技术领域 technical field
本发明公开一种电池点焊机,按国际专利分类表(IPC)划分属于点焊设备制造技术领域,可适用笔记本电池或同等类型的电池组装。 The invention discloses a battery spot welding machine, which belongs to the technical field of spot welding equipment manufacturing according to the International Patent Classification (IPC), and is applicable to the assembly of notebook batteries or batteries of the same type.
背景技术 Background technique
传统的笔记本电池或其他电池,电池组生产线一般采用人工点焊,电池焊点质量不稳定、组装效率低。随着点焊设备技术的提高,市场上已经出现成熟的点焊机,但对电池组进行点焊的作业流程中,没有成套的设备使点焊作业自动化,因此,业内急需一套电池自动点焊装置。 Traditional notebook batteries or other batteries, battery pack production lines generally use manual spot welding, the quality of battery solder joints is unstable, and assembly efficiency is low. With the improvement of spot welding equipment technology, mature spot welding machines have appeared on the market, but in the operation process of spot welding battery packs, there is no complete set of equipment to automate spot welding operations. Therefore, the industry urgently needs a set of automatic battery spot welding. welding device.
中国文献CN200910305800.3一种点焊机装置,应用于焊接电池组上镍片,该装置包括一个点胶机、两个点焊机、一个定位治具,其恰能置于上述固定座中,该定位治具的侧面上设有若干个焊孔,该焊孔与上述镍片相配合。 Chinese document CN200910305800.3 is a spot welder device, which is used for welding nickel sheets on battery packs. The device includes a glue dispenser, two spot welders, and a positioning jig, which can be placed in the above-mentioned fixing seat. Several welding holes are arranged on the side of the positioning jig, and the welding holes are matched with the above-mentioned nickel sheets.
发明内容 Contents of the invention
针对现有技术的不足,本发明提供了一种结构合理、效率高的电池点焊机。 Aiming at the deficiencies of the prior art, the invention provides a battery spot welder with reasonable structure and high efficiency.
为达到上述目的,本发明是通过以下技术方案实现的: To achieve the above object, the present invention is achieved through the following technical solutions:
一种电池点焊机,包括机架及安装于其上的点焊装置,所述的点焊装置包括传送带、点焊架和点焊机: A battery spot welding machine, comprising a frame and a spot welding device installed thereon, said spot welding device comprising a conveyor belt, a spot welding frame and a spot welding machine:
传送带,位于工作台中间,穿过点焊架从前往后传送,用于输送电池组; Conveyor belt, located in the middle of the workbench, passing through the spot welding frame from front to back, used to transport the battery pack;
点焊架,其具有一电池组通道,该点焊架上安装传感器用于感应传送带输送的电池组,在电池组通道末端的点焊架设有活动挡块,所述点焊架两侧面均开有点焊口,对应点焊口的部位设有点焊机焊头,点焊架上装有托盘组件并可以顶起传送带上的电池组进行点焊作业,所述点焊架由丝杆控制前后移动以点焊电池组上前后排布的焊点; The spot welding frame has a battery pack channel, and sensors are installed on the spot welding frame to sense the battery pack conveyed by the conveyor belt. The spot welding frame at the end of the battery pack channel is provided with a movable stopper, and the two sides of the spot welding frame are all opened. There is a spot welding port, and the welding head of the spot welding machine is provided at the position corresponding to the spot welding port. The tray assembly is installed on the spot welding frame and can lift up the battery pack on the conveyor belt for spot welding. The spot welding frame is controlled by a screw rod to move back and forth. Spot welding the solder joints arranged front and back on the battery pack;
点焊机,其主机位于机架的上方,其焊头位于传送带两侧,当传送带输送电池组至点焊工位时进行点焊作业。 Spot welding machine, its main machine is located above the frame, and its welding head is located on both sides of the conveyor belt. When the conveyor belt transports the battery pack to the spot welding station, the spot welding operation is performed.
进一步,所述传送带的起端与机架上的工作台对接,传送带经过点焊架并向机架后侧延伸,在传送带一侧设有治具回送带,该回送带的末端与机架上的工作台对接。 Further, the starting end of the conveyor belt is docked with the workbench on the frame, the conveyor belt passes through the spot welding frame and extends to the rear side of the frame, and a jig return belt is arranged on one side of the conveyor belt, and the end of the conveyor belt is connected to the frame on the frame. Workbench docking.
进一步,所述活动挡块由气缸控制,气缸推下时挡住前行的电池组。 Further, the movable block is controlled by a cylinder, and when the cylinder is pushed down, it blocks the forward battery pack.
进一步,所述传感器为光电传感器,其感应传送带输送的电池组至点焊工位。 Further, the sensor is a photoelectric sensor, which senses the battery pack conveyed by the conveyor belt to the spot welding station.
进一步,所述托盘组件由气缸和托盘组成,气缸顶起托盘而使托盘及电池组上下升降。 Further, the tray assembly is composed of a cylinder and a tray, and the cylinder lifts up the tray to lift the tray and the battery pack up and down.
进一步,所述点焊架通过底座安装在丝杆上,该丝杆沿传送带方向并由一伺服电机精确控制。 Further, the spot welding frame is installed on the screw rod through the base, and the screw rod is precisely controlled by a servo motor along the direction of the conveyor belt.
进一步,所述点焊机在传送带每一侧至少有一个点焊头,且点焊头安装在丝杆上,该丝杆垂直传送带方向并由伺服电机控制精确运动。 Further, the spot welding machine has at least one spot welding head on each side of the conveyor belt, and the spot welding head is installed on a screw rod, and the screw rod is perpendicular to the direction of the conveyor belt and is precisely moved by a servo motor.
进一步,所述传送带的每一侧有两个点焊机焊头分别点焊电池组上下两排焊点。 Further, there are two welding heads of a spot welding machine on each side of the conveyor belt to respectively spot weld two rows of welding spots on the upper and lower sides of the battery pack.
本发明使用时将电池及镍片有序排列并固定在治具上,此治具在目标焊点位置留有两行焊孔,然后将治具放于机架工作台的传送带上,启动设备,传送带向前输送,当到点焊工位时,光电传感器响应,托盘组件顶起装有电池的治具,并与点焊机配合进行点焊作业,焊完第一列焊点时,伺服电机带动丝杆使整个电池组前移依次焊接后面的焊点,全部焊完后,托盘组件下降并使治具落至传送带,传送带继续前移输送;机架后方的员工取出焊接完成的电池组后,将治具放至回送带使其返回到机架工作台,循环使用,具有结构合理、点焊质量及效率高等优点。 When the present invention is used, batteries and nickel sheets are arranged in an orderly manner and fixed on the jig. The jig has two rows of welding holes at the position of the target solder spot, and then the jig is placed on the conveyor belt of the frame workbench, and the equipment is started. , the conveyor belt is conveyed forward, when the spot welding station is reached, the photoelectric sensor responds, the pallet assembly lifts up the jig with the battery, and cooperates with the spot welding machine to perform spot welding operations. When the first row of solder joints is welded, the servo motor Drive the screw to move the entire battery pack forward and weld the solder joints in turn. After all the welding is completed, the tray assembly descends and the jigs fall to the conveyor belt, and the conveyor belt continues to move forward; the staff behind the rack takes out the welded battery pack. , Put the jig on the return belt to return it to the rack workbench for recycling. It has the advantages of reasonable structure, high spot welding quality and efficiency.
附图说明 Description of drawings
图1是本发明整体示意图; Fig. 1 is the overall schematic diagram of the present invention;
图2是本发明点焊装置及回送带示意图; Fig. 2 is a schematic diagram of a spot welding device and a return belt of the present invention;
图3是图2另一示意图; Fig. 3 is another schematic diagram of Fig. 2;
图4是本发明点焊装置示意图; Fig. 4 is a schematic diagram of spot welding device of the present invention;
图5是本发明点焊装置移除一侧板示意图。 Fig. 5 is a schematic diagram of removing one side plate of the spot welding device of the present invention.
具体实施方式 detailed description
下面结合附图对本发明作进一步说明: The present invention will be further described below in conjunction with accompanying drawing:
实施例:请参阅图1至图5,一种电池点焊机,包括机架1及安装于其上的点焊装置2,所述的点焊装置2包括传送带21、点焊架22和点焊机焊头23: Embodiment: please refer to Fig. 1 to Fig. 5, a kind of battery spot welding machine, comprises frame 1 and the spot welding device 2 that is installed on it, described spot welding device 2 comprises conveyer belt 21, spot welding frame 22 and point Welding head 23:
传送带21,其穿设于点焊架22,该传送带21沿输送方向中间留有间隙200,传送带用于输送电池组P; Conveyor belt 21, which passes through the spot welding frame 22, the conveyor belt 21 has a gap 200 in the middle along the conveying direction, and the conveyor belt is used to convey the battery pack P;
点焊架22,其具有一电池组通道,该点焊架上安装传感器用于感应传送带输送的电池组,在电池组通道末端的点焊架设有活动挡块24,所述点焊架22两侧面均开有点焊口,对应点焊口的部位设有点焊机焊头23,点焊架上装有托盘组件并可以顶起传送带上的电池组进行点焊作业,所述点焊架22由丝杆25控制前后移动以点焊电池组上前后排布的焊点; Spot welding frame 22, it has a battery pack passage, and sensor is installed on this spot welding frame and is used for the battery pack that induction conveyer belt conveys, and the spot welding frame at battery pack channel end is provided with movable block 24, and described spot welding frame 22 two The sides are all opened with spot welds, and the position corresponding to the spot welds is provided with a spot welder welding head 23, and the tray assembly is housed on the spot welder and can jack up the battery pack on the conveyor belt to carry out spot welding operations, and the spot welder 22 is made of wire Rod 25 is controlled to move back and forth to spot-weld the solder joints arranged front and back on the battery pack;
点焊机焊头23,其位于传送带21两侧,当传送带输送电池组至点焊工位时进行点焊作业。 Spot welding head 23, which is located at both sides of the conveyor belt 21, performs spot welding when the conveyor belt transports the battery pack to the spot welding station.
请参阅图1,本发明传送带21的起端与机架上的工作台100对接,传送带经过点焊架并向机架后侧延伸,在传送带一侧设有治具回送带3,该回送带3的末端与机架上的工作台100对接。 Please refer to Fig. 1, the starting end of the conveyor belt 21 of the present invention is docked with the workbench 100 on the frame, the conveyor belt passes through the spot welding frame and extends to the rear side of the frame, and a jig return belt 3 is provided on the conveyor belt side. The end of 3 docks with the workbench 100 on the frame.
请参阅图4,本发明点焊架22上的活动挡块24由气缸240控制,气缸推下时挡住前行的电池组。点焊架上的传感器为光电传感器,其感应传送带输送的电池组至点焊工位。 Referring to Fig. 4, the movable block 24 on the spot welding frame 22 of the present invention is controlled by the cylinder 240, and blocks the battery pack moving forward when the cylinder is pushed down. The sensor on the spot welding frame is a photoelectric sensor, which senses the battery pack conveyed by the conveyor belt to the spot welding station.
请参阅图4及图5,本发明的托盘组件由气缸26和托盘组成,气缸顶起托盘而使托盘及电池组上下升降。本发明的点焊架22通过底座220安装在丝杆25上,该丝杆沿传送带方向并由一伺服电机250精确控制。 Please refer to Fig. 4 and Fig. 5, the tray assembly of the present invention is composed of the air cylinder 26 and the tray, and the air cylinder lifts the tray so that the tray and the battery pack can be lifted up and down. The spot welding frame 22 of the present invention is installed on the screw rod 25 through the base 220 , and the screw rod is along the direction of the conveyor belt and precisely controlled by a servo motor 250 .
本发明的点焊机焊头23在传送带每一侧至少有一个。请参阅图2及图3,在传送带的每一侧有两个点焊机焊头分别焊接电池组P上下两排焊点。 The spot welder horn 23 of the present invention has at least one on each side of the conveyor belt. Please refer to FIG. 2 and FIG. 3 , there are two welding heads of spot welding machines on each side of the conveyor belt to respectively weld the upper and lower rows of welding points of the battery pack P.
本发明使用时将电池及镍片有序排列并固定在治具上,此治具在目标焊点位置留有两行焊孔,然后将治具放于机架工作台的传送带上,启动设备,传送带向前输送,当到点焊工位时,光电传感器响应,托盘组件顶起装有电池的治具,并与点焊机配合进行点焊作业,焊完第一列焊点时,伺服电机带动丝杆使整个电池组前移依次焊接后面的焊点,全部焊完后,托盘组件下降并使治具落至传送带,传送带继续前移输送;机架后方的员工取出焊接完成的电池组后,将治具放至回送带使其返回到机架工作台,循环使用。 When the present invention is used, batteries and nickel sheets are arranged in an orderly manner and fixed on the jig. The jig has two rows of welding holes at the position of the target solder spot, and then the jig is placed on the conveyor belt of the frame workbench, and the equipment is started. , the conveyor belt is conveyed forward, when the spot welding station is reached, the photoelectric sensor responds, the pallet assembly lifts up the jig with the battery, and cooperates with the spot welding machine to perform spot welding operations. When the first row of solder joints is welded, the servo motor Drive the screw to move the entire battery pack forward and weld the solder joints in turn. After all the welding is completed, the tray assembly descends and the jigs fall to the conveyor belt, and the conveyor belt continues to move forward; the staff behind the rack takes out the welded battery pack. , Put the jig on the return belt to return to the rack workbench for recycling.
以上所记载,仅为利用本创作技术内容的实施例,任何熟悉本项技艺者运用本创作所做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。 The above records are only examples of using the technical content of this creation. Any modifications and changes made by those who are familiar with this technology using this creation belong to the scope of patents claimed by this creation, and are not limited to those disclosed in the examples.
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CN104275559B (en) * | 2014-09-28 | 2016-09-07 | 惠州亿纬锂能股份有限公司 | Contact pin mash welder |
CN105345214A (en) * | 2015-11-15 | 2016-02-24 | 合肥锦利丰机械有限公司 | Automatic fixed-point welding production line for copper pipe |
CN106271071B (en) * | 2016-09-30 | 2017-12-15 | 北京海博思创科技有限公司 | A kind of laser welding work station |
CN106695194B (en) * | 2016-12-30 | 2019-05-14 | 浙江奥龙电源有限公司 | A kind of battery wall-through welder of multistation |
CN107717283A (en) * | 2017-10-13 | 2018-02-23 | 十堰东骏智能科技有限公司 | A kind of robot spot-welding production line |
CN108031970B (en) * | 2017-12-05 | 2019-09-03 | 精工阀门有限公司 | Valve plate and valve seat automatic laser welding procedure |
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