CN204388482U - High voltage electric field vacuum drying system - Google Patents
High voltage electric field vacuum drying system Download PDFInfo
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- CN204388482U CN204388482U CN201420836925.5U CN201420836925U CN204388482U CN 204388482 U CN204388482 U CN 204388482U CN 201420836925 U CN201420836925 U CN 201420836925U CN 204388482 U CN204388482 U CN 204388482U
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- 230000005684 electric field Effects 0.000 title claims abstract description 61
- 238000001291 vacuum drying Methods 0.000 title claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 48
- 239000002184 metal Substances 0.000 claims description 15
- 229910052573 porcelain Inorganic materials 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 239000012212 insulator Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 235000016709 nutrition Nutrition 0.000 abstract description 4
- 238000009777 vacuum freeze-drying Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract 1
- 239000004615 ingredient Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 230000001105 regulatory effect Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 241000251511 Holothuroidea Species 0.000 description 2
- 235000021049 nutrient content Nutrition 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000003260 anti-sepsis Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 241000411851 herbal medicine Species 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010884 ion-beam technique Methods 0.000 description 1
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- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- 230000001954 sterilising effect Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及干燥技术,尤指一种高压电场真空干燥系统。适用于农产品、水产品、中药材等物料的干燥及防腐。 The utility model relates to drying technology, in particular to a high-voltage electric field vacuum drying system. It is suitable for drying and antisepsis of agricultural products, aquatic products, Chinese medicinal materials and other materials.
背景技术 Background technique
真空干燥是现代干燥技术的一种主要方式。是一种将物料置于负压条件下,并通过适当加热达到负压状态下使水分子直接冷化来干燥物料的干燥方式。在真空干燥过程中,干燥室内的压力始终低于大气压力,气体分子数少,密度低,因而利于干燥容易氧化变质的物料,对食品、生物制品能起到一定的消毒灭菌作用,可以减少物料染菌的机会,或抑制某些细菌的生长;真空干燥时,物料中的水分在低温下就能汽化,可以实现低温干燥,这有利于农产品、水产品中热敏性物料的干燥。真空干燥的条件要将物料置于负压的空间中,需要在一定的空间产生低于大气的压力,因此设备比较复杂,制造比较困难,成本高,能耗高。 Vacuum drying is a main way of modern drying technology. It is a drying method in which the material is placed under negative pressure conditions, and the water molecules are directly cooled under the negative pressure state by proper heating to dry the material. During the vacuum drying process, the pressure in the drying chamber is always lower than the atmospheric pressure, the number of gas molecules is small, and the density is low, so it is beneficial to dry materials that are easy to oxidize and deteriorate, and can play a certain role in disinfection and sterilization of food and biological products, which can reduce The chance of material contamination, or inhibit the growth of some bacteria; when vacuum drying, the moisture in the material can be vaporized at low temperature, and low temperature drying can be realized, which is beneficial to the drying of heat-sensitive materials in agricultural products and aquatic products. The condition of vacuum drying is to place the material in a negative pressure space, which needs to generate a pressure lower than the atmosphere in a certain space, so the equipment is more complicated, the manufacturing is more difficult, the cost is high, and the energy consumption is high.
高压电场干燥技术是近些年来开发出来的干燥新方式。对物料的色泽、营养成分有较好的保持作用。中国专利公开了“海参节能干燥装置”(授权公告号CN202262388U),在一箱体内设有相互平行的高压电极板和平板下电极,高压电极板和高压发生器连接,平板下电极接地,并在平板下电极摆放待干燥的物料(如海参)。足见其设备简单,便于制造,造价低廉,运行费用低。但是,高压电场干燥也有不足,高压电场环境下,空气中产生大量的臭氧,低浓度臭氧可以消毒灭菌,但对环境和被干燥的物料有一定程度的污染。 High voltage electric field drying technology is a new drying method developed in recent years. It has a good maintenance effect on the color and nutrient content of the material. The Chinese patent discloses the "sea cucumber energy-saving drying device" (authorized announcement number CN202262388U). In a box, there are high-voltage electrode plates and flat bottom electrodes parallel to each other. The material to be dried (such as sea cucumber) is placed on the lower electrode of the plate. It shows that its equipment is simple, easy to manufacture, low in cost, and low in operating costs. However, high-voltage electric field drying also has shortcomings. Under the high-voltage electric field environment, a large amount of ozone is produced in the air. Low-concentration ozone can sterilize and sterilize, but it will pollute the environment and the dried materials to a certain extent.
市场需要一种将真空干燥和高压电场干燥两者的优点充分发挥,又能将两者的不足加以克服的组合干燥系统,利于干燥容易氧化变质的物料,适于农产品、水产品中热敏性物料的干燥,能很好保持物料的色泽、营养成分,同时,设备便于制造,造价低廉,运行费用低,便于推广。 The market needs a combined drying system that can give full play to the advantages of vacuum drying and high-voltage electric field drying, and overcome the shortcomings of both. It is beneficial to dry materials that are easy to oxidize and deteriorate, and is suitable for heat-sensitive materials in agricultural products and aquatic products. Drying can well maintain the color and nutrient content of materials. At the same time, the equipment is easy to manufacture, low in cost, low in operating costs, and easy to promote.
发明内容 Contents of the invention
本实用新型需要解决的技术问题是克服现有真空干燥和高压电场干燥两者的不足,一种高压电场真空干燥系统。该系统将真空干燥和高压电场干燥两者的优点充分发挥,又能将两者的不足加以克服,适于农产品、水产品干燥,以及中药材等的干燥,能很好保持物料的色泽、营养成分,干燥效果好,同时,设备便于制造,造价低廉,运行费用低,能进一步降低干燥成本,便于推广。 The technical problem to be solved by the utility model is to overcome the deficiencies of the existing vacuum drying and high-voltage electric field drying, and provide a high-voltage electric field vacuum drying system. This system gives full play to the advantages of vacuum drying and high-voltage electric field drying, and overcomes the shortcomings of both. It is suitable for drying agricultural products, aquatic products, and Chinese medicinal materials, and can well maintain the color and nutrition of materials. Composition, good drying effect, at the same time, the equipment is easy to manufacture, low in cost, low in operating costs, can further reduce drying costs, and is easy to promote.
为此,本实用新型高压电场真空干燥系统采用下述技术方案: For this reason, the utility model high-voltage electric field vacuum drying system adopts the following technical solutions:
高压电场真空干燥系统,包括密闭的罐体,在该罐体内安装多组高压电场干燥单元,每组高压电场干燥单元包括电极网及物料托盘,电极网设置于物料托盘的上方,电极网与设置在罐体外的产生高压电场的高压发生器导电连接;还包括使罐体内产生一定真空度的真空系统,真空系统与罐体连通。 The high-voltage electric field vacuum drying system includes a closed tank, and multiple sets of high-voltage electric field drying units are installed in the tank. Each set of high-voltage electric field drying units includes electrode nets and material trays. The electrode nets are set above the material trays. The high-voltage generator that generates a high-voltage electric field outside the tank is conductively connected; it also includes a vacuum system that generates a certain degree of vacuum in the tank, and the vacuum system communicates with the tank.
对上述技术方案进行进一步阐述: The above-mentioned technical scheme is further elaborated:
电极网呈网格状,且在电极网的外围制有将电极网连接成整体的金属电极架。 The electrode net is grid-shaped, and a metal electrode frame is formed on the periphery of the electrode net to connect the electrode net into a whole.
电极网由多根相互平行具有一定距离的金属线构成,各金属线上固接有均匀设置的金属放电针,各放电针与金属线所组成的平面保持垂直。 The electrode network is composed of a plurality of metal wires parallel to each other with a certain distance. Each metal wire is fixed with evenly arranged metal discharge needles, and each discharge needle is kept perpendicular to the plane formed by the metal wires.
相邻高压电场干燥单元上下摆布,从而形成全部高压电场干燥单元上下整体布局。 Adjacent high-voltage electric field drying units are arranged up and down, thereby forming an overall layout of all high-voltage electric field drying units up and down.
相邻高压电场干燥单元通过绝缘瓷瓶连接固装。 Adjacent high-voltage electric field drying units are connected and fixed through insulating porcelain bottles.
物料托盘通过所述罐体接地。 The material pallet is grounded through the tank.
所述真空系统包括依次连通的真空泵、电磁真空阀、冷阱及流量调节阀,流量调节阀还与罐体接通。 The vacuum system includes a vacuum pump, an electromagnetic vacuum valve, a cold trap and a flow regulating valve connected in sequence, and the flow regulating valve is also connected to the tank.
罐体还配装能向罐内充气的充气阀。 The tank body is also equipped with an inflation valve capable of inflating the tank.
罐体还配装测量罐内真空度的真空计。 The tank is also equipped with a vacuum gauge for measuring the vacuum inside the tank.
罐体还配装测量罐内温度的热电偶。 The tank is also equipped with a thermocouple for measuring the temperature inside the tank.
本实用新型的工作机理包括高压电场电晕放电干燥和真空冷冻干燥,两者有机集成在一起,具体说明如下: The working mechanism of the utility model includes high-voltage electric field corona discharge drying and vacuum freeze drying, the two are organically integrated, and the specific description is as follows:
本实用新型真空冷冻干燥产生了利于物料内水分蒸发的外部环境。罐体内通过所述真空系统形成一定程度的负压,空气稀薄,密度低,促使物料内水分快速蒸发。并且,在冷阱配合下,当罐体内的真空度达到较高程度时,物料内水分可以直接从固态升华为气态排出。被蒸发出来的水分通过真空泵抽出,形成利于保持罐内一定真空度的良性循环。 The vacuum freeze-drying of the utility model produces an external environment conducive to the evaporation of water in the material. The vacuum system in the tank forms a certain degree of negative pressure, the air is thin and the density is low, which promotes the rapid evaporation of moisture in the material. Moreover, with the cooperation of the cold trap, when the vacuum degree in the tank reaches a high level, the moisture in the material can be directly sublimated from solid to gaseous state and discharged. The evaporated water is pumped out by a vacuum pump, forming a virtuous cycle that is conducive to maintaining a certain degree of vacuum in the tank.
本实用新型高压电场为物料内水分子提供了促使蒸发的内在动力。本实用新型高压电场的作用是多方面的:其一,电极网形成电晕放电,其离子束具有对含水物料内部的注入作用,使水分子的能量加大,引起链状分子团水分子之间的氢键断开,断裂成许多活性的具有明显极性的单个水分子,减少单个水分子团的体积,从而减少水分子脱离物料的阻力。其二,电晕放电形成的非均匀电场对物料的内部水分子产生牵引力。其三,电晕放电过程是由于电子雪崩引起高速离子射流流动,形成的离子风加速了物料表面水分子运动,使物料表面空气的湿度降低,加大了物料表面的空气湿度梯度。离子风将表面逸出的水分子吹送到环境中,从而使物料的内部水分子不断地运输到表面层,加快了水分子的运输过程。 The high-voltage electric field of the utility model provides internal power to promote evaporation for the water molecules in the material. The effect of the high-voltage electric field of the utility model is multifaceted: First, the electrode network forms a corona discharge, and its ion beam has an injection effect on the interior of the water-containing material, which increases the energy of the water molecules and causes the chain molecular cluster water molecules to The hydrogen bonds between them are broken, and they are broken into many active individual water molecules with obvious polarity, which reduces the volume of a single water molecule group, thereby reducing the resistance of water molecules from the material. Second, the non-uniform electric field formed by corona discharge generates traction on the internal water molecules of the material. Third, the corona discharge process is due to the high-speed ion jet flow caused by the electron avalanche, and the formed ion wind accelerates the movement of water molecules on the surface of the material, reduces the humidity of the air on the surface of the material, and increases the air humidity gradient on the surface of the material. The ion wind blows the water molecules escaping from the surface to the environment, so that the internal water molecules of the material are continuously transported to the surface layer, and the transportation process of water molecules is accelerated.
罐内的低温及负压与高压电场的协同作用,促使罐内物料干燥。 The synergistic effect of the low temperature and negative pressure in the tank and the high-voltage electric field promotes the drying of the materials in the tank.
同现有技术相比,本实用新型的有益效果在于: Compared with the prior art, the utility model has the beneficial effects of:
其一,充分发挥了真空干燥尤其是真空冷冻干燥和高压电场干燥两者的优点,在罐体内既有高压电场的作用,又形成了负压低温的环境,形成真空干燥技术和高压电场干燥技术的有机结合,两者相互促进。 First, the advantages of vacuum drying, especially vacuum freeze drying and high-voltage electric field drying are fully utilized. In the tank, there is both a high-voltage electric field and a negative pressure and low temperature environment, forming vacuum drying technology and high-voltage electric field drying technology. The organic combination of the two promotes each other.
其二,真空干燥和高压电场干燥两者缺点得以克服。1)在罐体内只需形成一定程度的负压,使真空系统设备简化,制造成本减低。2)由于罐内空气稀薄,空气分子少,氧分子也少,高压电场所产生的臭氧的数量大大减少,臭氧的浓度低,低浓度臭氧具有杀菌作用,对空气及物料的污染大大减轻。 Second, the shortcomings of both vacuum drying and high-voltage electric field drying can be overcome. 1) Only a certain degree of negative pressure needs to be formed in the tank, which simplifies the equipment of the vacuum system and reduces the manufacturing cost. 2) Because the air in the tank is thin, there are few air molecules and oxygen molecules, the amount of ozone generated by the high-voltage electric field is greatly reduced, and the concentration of ozone is low. Low concentration ozone has a bactericidal effect, and the pollution to air and materials is greatly reduced.
其三,用途广,适于农产品、水产品中热敏性物料的干燥,以及中药材等的干燥,能很好保持物料的色泽、营养成分,同时,设备便于制造,造价低廉,运行费用低,能进一步降低干燥成本,便于推广。 Third, it has a wide range of uses, and is suitable for drying heat-sensitive materials in agricultural products and aquatic products, as well as drying Chinese herbal medicines, etc., and can well maintain the color and nutritional content of materials. Further reduce the drying cost and facilitate popularization.
附图说明 Description of drawings
图1为本实用新型立体示意图; Fig. 1 is the three-dimensional schematic view of the utility model;
图2为本实用新型原理示意图。 Fig. 2 is a schematic diagram of the principle of the utility model.
图中:1、高压发生器;2、物料托盘;3、电极网; 4、绝缘瓷瓶;5、充气阀;6、真空计;7、热电偶;8、罐体;9、流量调节阀;10、冷阱;11、电磁真空阀;12、真空泵;13、真空系统。 In the figure: 1. High voltage generator; 2. Material tray; 3. Electrode net; 4. Insulated porcelain bottle; 5. Inflatable valve; 6. Vacuum gauge; 7. Thermocouple; 8. Tank body; 9. Flow regulating valve; 10. Cold trap; 11. Electromagnetic vacuum valve; 12. Vacuum pump; 13. Vacuum system.
具体实施方式 Detailed ways
下面结合附图介绍本实用新型的具体实施方式。 Introduce the specific embodiment of the present utility model below in conjunction with accompanying drawing.
如图1及图2所示,高压电场真空干燥系统,包括密闭的罐体8,在该罐体8内安装多组高压电场干燥单元,每组高压电场干燥单元包括电极网3及物料托盘2,电极网3设置于物料托盘2的上方,电极网3与设置在罐体3外的产生高压电场的高压发生器1导电连接;还包括使罐体8内产生一定真空度的真空系统13,真空系统13与罐体8连通。 As shown in Figure 1 and Figure 2, the high-voltage electric field vacuum drying system includes a closed tank body 8, and multiple sets of high-voltage electric field drying units are installed in the tank body 8, and each set of high-voltage electric field drying units includes electrode grids 3 and material trays 2 , the electrode net 3 is arranged on the top of the material tray 2, and the electrode net 3 is conductively connected with the high-voltage generator 1 which is arranged outside the tank body 3 and generates a high-voltage electric field; it also includes a vacuum system 13 for generating a certain degree of vacuum in the tank body 8, The vacuum system 13 communicates with the tank body 8 .
电极网3呈网格状,且在电极网3的外围制有将电极网连接成整体的金属电极架。 The electrode net 3 is grid-shaped, and a metal electrode frame is formed on the periphery of the electrode net 3 to connect the electrode net into a whole.
电极网3由多根相互平行具有一定距离的金属线构成,各金属线上固接有均匀设置的金属放电针,各放电针与金属线所组成的平面保持垂直。 The electrode network 3 is composed of a plurality of metal wires parallel to each other with a certain distance, each metal wire is fixed with evenly arranged metal discharge needles, and each discharge needle is kept perpendicular to the plane formed by the metal wires.
相邻高压电场干燥单元上下摆布,从而形成全部高压电场干燥单元上下整体布局。 Adjacent high-voltage electric field drying units are arranged up and down, thereby forming an overall layout of all high-voltage electric field drying units up and down.
相邻高压电场干燥单元通过绝缘瓷瓶4连接固装。 Adjacent high-voltage electric field drying units are connected and fixed through insulating porcelain bottles 4 .
物料托盘2通过所述罐体8接地。 The material pallet 2 is grounded through the tank body 8 .
所述真空系统13包括依次连通的真空泵12(可选用机械真空泵)、电磁真空阀11、冷阱10及流量调节阀9,流量调节阀9还与罐体9接通。 The vacuum system 13 includes a vacuum pump 12 (a mechanical vacuum pump can be selected), an electromagnetic vacuum valve 11 , a cold trap 10 and a flow regulating valve 9 connected in sequence, and the flow regulating valve 9 is also connected to the tank body 9 .
罐体8还配装能向罐内充气的充气阀5。 The tank body 8 is also equipped with an inflation valve 5 that can inflate the tank.
罐体8还配装测量罐内真空度的真空计6。 The tank body 8 is also equipped with a vacuum gauge 6 for measuring the vacuum degree in the tank.
罐体8还配装测量罐内温度的热电偶7。 The tank body 8 is also equipped with a thermocouple 7 for measuring the temperature inside the tank.
本实用新型为真空干燥技术和高压电场干燥技术的有机结合,取两者之长,充分发挥了真空干燥和高压电场干燥两者的优点,在罐体内既有高压电场的作用,又形成了负压低温的环境,两者相互促进。同时又避除了两者之不足。适于农产品、水产品中热敏性物料的干燥,以及中药材等的干燥,能很好保持物料的色泽、营养成分,同时,设备便于制造,造价低廉,运行费用低,能进一步降低干燥成本。 The utility model is an organic combination of vacuum drying technology and high-voltage electric field drying technology. Taking the best of the two, the advantages of both vacuum drying and high-voltage electric field drying are fully utilized. In the low temperature environment, the two promote each other. At the same time, the disadvantages of both are avoided. It is suitable for drying heat-sensitive materials in agricultural products and aquatic products, as well as drying Chinese medicinal materials. It can well maintain the color and nutritional content of materials. At the same time, the equipment is easy to manufacture, low in cost, and low in operating costs, which can further reduce drying costs.
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CN106720299A (en) * | 2016-11-28 | 2017-05-31 | 湖北工业大学 | A kind of physical fresh-keeping method of peanut |
CN106720298A (en) * | 2016-11-28 | 2017-05-31 | 湖北工业大学 | A kind of physical fresh-keeping method of walnut |
CN106720300A (en) * | 2016-11-28 | 2017-05-31 | 湖北工业大学 | A kind of physical fresh-keeping method of iblet |
CN106819086A (en) * | 2016-11-28 | 2017-06-13 | 湖北工业大学 | A kind of physical fresh-keeping method of jujube |
CN107753580A (en) * | 2017-10-26 | 2018-03-06 | 安徽协和成药业饮片有限公司 | A kind of concocting method of moutan bark |
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