CN106720299A - A kind of physical fresh-keeping method of peanut - Google Patents
A kind of physical fresh-keeping method of peanut Download PDFInfo
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/16—Preserving with chemicals
- A23B9/24—Preserving with chemicals in the form of liquids or solids
- A23B9/26—Organic compounds; Microorganisms; Enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/005—Processes or apparatus using pressure variation or mechanical force, e.g. shock, acceleration, shear stress or contortion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/06—Preserving by irradiation or electric treatment without heating effect
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/10—Freezing; Subsequent thawing; Cooling
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Fruits And Vegetables (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
本发明公开了一种花生果的物理保鲜方法,解决了现有储藏过程中花生果出现的虫害,营养价值偏低等问题。技术方案为将新鲜花生果经浸泡清洗、沥干、高压渗透处理、真空高压电场电晕放电处理和真空包装后冷藏,本发明通过在高压条件下使挥发出的艾蒿气体表现为近似的超临界状态,具有极强的渗透能力,能够渗透到花生果内部,起到有效的抑菌杀虫作用,通过真空高压电场电晕放电处理,从而破化艾蒿中挥发性成分分子结构,进一步去除异味,经过上述处理后的花生果保藏期得到了极大的提高,并且色、香、味俱佳。The invention discloses a physical fresh-keeping method for peanuts, which solves the problems of pest damage and low nutritional value of peanuts in the existing storage process. The technical solution is to refrigerate fresh peanuts after soaking, cleaning, draining, high-pressure osmosis treatment, vacuum high-voltage electric field corona discharge treatment and vacuum packaging. In the critical state, it has a strong penetrating ability, can penetrate into the inside of peanuts, and has an effective antibacterial and insecticidal effect. Through vacuum high-voltage electric field corona discharge treatment, the molecular structure of volatile components in mugwort can be broken and further removed. No peculiar smell, the preservation period of the peanuts after the above treatment has been greatly improved, and the color, aroma and taste are all good.
Description
技术领域technical field
本发明属于食品保鲜领域,具体涉及一种花生果的物理保鲜方法。The invention belongs to the field of food preservation, and in particular relates to a physical preservation method for peanuts.
背景技术Background technique
花生又名落花生,属蝶形花科落花生属一年生草本植物。花生果具有很高的营养价值,内含丰富的脂肪和蛋白质。据测定花生果内脂肪含量为44%~45%,蛋白质含量为24~36%,含糖量为20%左右。花生中还含有丰富的维生素B2、PP、A、D、E,钙和铁等。并含有硫胺素、核黄素、尼克酸等多种维生素。矿物质含量也很丰富,特别是含有人体必须的氨基酸,有促进脑细胞发育,增强记忆的功能。花生还有扶正补虚、悦脾和胃、润肺化痰、滋养调气、利水消肿、止血生乳、清咽止疟的作用。《药性考》载:“食用花生养胃醒脾,滑肠润燥”。因此,花生是一种老少皆宜的农产品。Peanut, also known as groundnut, belongs to the annual herb of Papilionaceae. Peanuts have high nutritional value and are rich in fat and protein. According to the determination, the fat content in peanuts is 44%-45%, the protein content is 24-36%, and the sugar content is about 20%. Peanuts are also rich in vitamin B 2 , PP, A, D, E, calcium and iron. And contains thiamine, riboflavin, niacin and other vitamins. The mineral content is also very rich, especially the amino acids necessary for the human body, which can promote the development of brain cells and enhance memory. Peanuts also have the functions of strengthening the body and tonifying deficiency, pleasing the spleen and stomach, moistening the lungs and reducing phlegm, nourishing and regulating qi, diuresis and swelling, hemostasis and milk production, clearing the throat and relieving malaria. "Medicinal Test" contains: "Eating peanuts nourishes the stomach and refreshes the spleen, smooths the intestines and moistens dryness." Therefore, peanuts are an agricultural product suitable for all ages.
现今,根据花生果的营养特征,已有相关研究者开发出多种花生果保鲜方法,例如:中国专利申请号CN201310375255.1“一种花生果的保鲜方法”、中国专利申请号CN201310375256.6“一种炒制花生的保鲜方法”等。研究内容均是使用化学物质浸泡处理的方式,进行保鲜。然而,化学物质浸泡处理不可避免的存在食品安全隐患问题。Nowadays, according to the nutritional characteristics of peanuts, relevant researchers have developed a variety of methods for preserving freshness of peanuts, for example: Chinese Patent Application No. CN201310375255.1 "A Method for Preserving Peanuts", Chinese Patent Application No. CN201310375256.6 " A fresh-keeping method for frying peanuts", etc. The content of the research is to use the method of soaking with chemical substances to keep fresh. However, chemical substance immersion treatment inevitably has food safety hazards.
发明内容Contents of the invention
本发明的目的是为了解决上述技术问题,提供一种工艺方法简单可靠、能长时间保鲜、保色,口感好、无化学试剂残留,营养价值高的花生果的物理保鲜方法。The purpose of the present invention is to solve the above-mentioned technical problems and provide a physical fresh-keeping method for peanuts with simple and reliable process, long-term freshness, color retention, good taste, no chemical reagent residue, and high nutritional value.
本发明花生果的物理保鲜方法为,先使用近似超临界状态的艾蒿精油气体对剥壳的新鲜花生果进行高压渗透处理,然后再对花生果使用高压电场电晕放电处理,最后经真空包装后冷藏。The physical fresh-keeping method for peanuts of the present invention is as follows: firstly use the mugwort essential oil gas in a supercritical state to perform high-pressure osmosis treatment on the shelled fresh peanuts, then use high-voltage electric field corona discharge treatment on the peanuts, and finally vacuum pack the peanuts Refrigerate afterwards.
具体包括以下步骤:Specifically include the following steps:
(1)、浸泡清洗:将新鲜花生果浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1~1.5h;(1) Soaking and cleaning: immerse fresh peanuts in ultra-pure water to remove impurities and dust on the surface of peanuts, and then sonicate for 1 to 1.5 hours;
(2)、沥干:将经超声处理后的花生果在避光、低温条件下快速沥干,然后装入高压气室中;(2), draining: quickly drain the peanuts after ultrasonic treatment in the dark and at low temperature, and then put them into a high-pressure air chamber;
(3)、高压渗透处理:将艾蒿精油添加到加热室中,在恒温100-120℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿精油气体泵入到装有花生果的高压气室中,并对高压气室加压并保持在10~15MPa,,使艾蒿精油气体密度达0.68~0.85g/cm3的近似超临界状态,处理时间为20~45min;(3) High-pressure osmosis treatment: Add mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 100-120°C, and use a high-pressure pump to pump the volatilized mugwort essential oil gas into the high-pressure chamber containing peanuts. In the air chamber, pressurize the high-pressure air chamber and keep it at 10-15MPa, so that the gas density of mugwort essential oil reaches an approximate supercritical state of 0.68-0.85g/ cm3 , and the treatment time is 20-45min;
(4)、真空高压电场电晕放电处理:将经高压渗透处理后的花生果装入高压电场电晕放电装置中,在真空状态下进行高压电场电晕放电处理;(4), vacuum high-voltage electric field corona discharge treatment: the peanuts after high-voltage infiltration treatment are packed into a high-voltage electric field corona discharge device, and high-voltage electric field corona discharge treatment is carried out in a vacuum state;
(5)将经空高压电场电晕放电处理的花生果真空包装,放入脱氧剂,于1~5℃条件下冷藏保鲜。(5) Vacuum-pack the peanuts that have been treated by corona discharge in an empty high-voltage electric field, put them in a deoxidizer, and keep them refrigerated and kept fresh at 1-5°C.
所述步骤(2)中,所述沥干后进行气流吹拌处理,用网带式气流干燥机在40~60℃条件下,干燥40~60min;In the step (2), after the draining, carry out air blowing and mixing treatment, and dry for 40 to 60 minutes at 40 to 60°C with a mesh belt airflow dryer;
所述步骤(2)中,沥干时控制低温温度为10~20℃。In the step (2), when draining, the low temperature is controlled to be 10-20°C.
所述步骤(4)中,控制高压电晕场强度为90~160KV,处理时间为14~20h。In the step (4), the intensity of the high-voltage corona field is controlled to be 90-160KV, and the treatment time is 14-20h.
步骤(4)中,控制真空度在2000~2500Pa。In step (4), the degree of vacuum is controlled at 2000-2500Pa.
所述高压电场电晕放电装置至少包括金属板和放电针,所述花生果在金属板上的最大平铺厚度为10~25mm,放电针与金属板最小距离为42~55mm,放电针之间的间距为55-65mm。The high-voltage electric field corona discharge device at least includes a metal plate and a discharge needle. The maximum tile thickness of the peanuts on the metal plate is 10-25 mm, and the minimum distance between the discharge needle and the metal plate is 42-55 mm. The spacing is 55-65mm.
针对背景技术中存在的问题,发明人对花生果的物理保鲜方法进行深入的研究,在众多天然杀虫植物中选择了艾蒿,利用艾蒿精油的挥发起到抑菌杀虫作用,但发明人又发现,仅以普通熏蒸或浸泡等方法,难以使艾蒿精油渗透至花生果内部。为解决上述问题,发明人先利用恒温环境促进艾蒿精油的挥发,然后在高压条件下使挥发出的艾蒿气体表现为近似的超临界状态,使之具极强的渗透能力,从而能够渗透到花生果内部,获得优异的抑菌杀虫效果。Aiming at the problems existing in the background technology, the inventor conducted in-depth research on the physical fresh-keeping method of peanuts, and selected mugwort among many natural insecticidal plants, and used the volatilization of mugwort essential oil to exert antibacterial and insecticidal effects, but invented People have also found that it is difficult to make mugwort essential oil penetrate into the inside of peanuts only by ordinary fumigation or soaking. In order to solve the above problems, the inventor first uses a constant temperature environment to promote the volatilization of mugwort essential oil, and then makes the volatilized mugwort gas appear in an approximate supercritical state under high pressure conditions, so that it has a strong penetrating ability, so that it can penetrate Into the inside of peanuts to obtain excellent antibacterial and insecticidal effects.
所述艾蒿具有强挥发性,因为也会使花生果上残留激刺性味道,影响花生果的口感和香味,对此问题,发明人对花生果进行真空高压电场电晕放电处理,利用电晕放电过程中产生的离子束使残留在花生果中的艾蒿气体分子能量增大,引起链状分子团之间氢键的断裂,从而破化艾蒿中的挥发性成分分子结构,快速有效的消除艾蒿带来的激刺性味道,同时,发明人还发现真空高压电场电晕放电处理也对花生果里面的虫卵具有杀灭作用。而抽真空环境下,一方面能强化高压电晕场的作用效果,还能进一步去除异味,彻除解决使用艾蒿精油来的种种问题。Described mugwort has strong volatility, because also can make the residual irritating taste on peanut, affect the mouthfeel and the fragrance of peanut, to this problem, inventor carries out vacuum high-voltage electric field corona discharge treatment to peanut, utilizes electric The ion beam generated during the corona discharge increases the energy of the mugwort gas molecules remaining in the peanut fruit, causing the hydrogen bonds between the chain molecular groups to break, thereby breaking the molecular structure of the volatile components in the mugwort, which is fast and effective Eliminate the irritating taste brought by mugwort, and at the same time, the inventor also found that the vacuum high-voltage electric field corona discharge treatment also has a killing effect on the insect eggs in the peanut fruit. In the vacuum environment, on the one hand, it can strengthen the effect of the high-voltage corona field, and it can further remove odors, and completely solve various problems caused by using mugwort essential oil.
所选择的促进艾蒿精油挥发的温度优选为100~120℃,温度选择不宜太高,避免艾蒿精油因高温发生不利化学反应;所选择的压力为10~15MPa,压力提高不仅对设备的抗压能力提出更高要求,而且会提高高压渗透处理过程中,花生果产品营养物质的流失,过低则不能使艾蒿精油气体密度达0.68~0.85g/cm3的近似超临界状态;所选择的高压渗透时间为20~45min,高压渗透时间不宜过长,但要满足花生果与极强渗透力的近似超临界状态的艾蒿气体充分接触,穿透花生果深层,保证杀虫抑菌效果。The selected temperature to promote the volatilization of mugwort essential oil is preferably 100-120°C, and the temperature selection should not be too high to avoid adverse chemical reactions of mugwort essential oil due to high temperature; the selected pressure is 10-15 MPa. High pressure capacity puts forward higher requirements, and it will increase the loss of nutrients in peanut fruit products during the high-pressure osmosis treatment process. If it is too low, the gas density of mugwort essential oil cannot reach the approximate supercritical state of 0.68-0.85g/cm 3 ; the selected The high-pressure penetration time is 20 to 45 minutes, and the high-pressure penetration time should not be too long, but it must be fully in contact with the supercritical mugwort gas with strong penetrating power, penetrate deep into the peanut fruit, and ensure the insecticidal and antibacterial effects .
进一步的,优选在步骤(2)沥干后接着经过气流吹拌处理以降低花生果表面的水份含量,进一步抑制花生果表面微生物的生长,优选控制气流吹拌处理温度为40~60℃,时间为40~60min条件下干燥,温度选择过高不仅会造成热敏性营养成分的破坏,而且选择较高的温度花生果表面为了满足外部水分蒸发的需要,内部的水分加快向表面迁移,容易导致所携带的可溶性成分在表面析出,从而导致花生果表面的硬化;所选择的时间不宜过短,时间太短不利于花生果表面的干燥,优选控制花生果的水份含量降至8%以下。Further, it is preferred that after step (2) is drained, it is then subjected to air blowing and mixing treatment to reduce the moisture content on the surface of peanuts, further inhibiting the growth of microorganisms on the surface of peanuts, preferably controlling the temperature of air blowing and mixing treatment to be 40-60°C, The drying time is 40-60 minutes. If the temperature is too high, it will not only cause the destruction of heat-sensitive nutrients, but also choose a higher temperature to meet the needs of external water evaporation. The carried soluble components are precipitated on the surface, thereby causing the hardening of the peanut surface; the selected time should not be too short, as the time is too short to be unfavorable for the drying of the peanut surface, and it is preferable to control the moisture content of the peanut to below 8%.
步骤(4)中,所述高压电场电晕放电装置为市购产品(如上海志钊环保科技有限公司生产),至少包括金属板和金属板上方垂直向下的放电针,所述花生果在金属板上的最大平铺厚度优选为10~25mm,放电针之间的间距为50-65mm,放电针尖端与金属板最小距离为优选为42~55mm。所选的最大平铺厚度和放电针尖端与金属板之间的距离不宜选择过大,过大的间距对虫卵的杀灭效果不佳,也延长了高压电场电晕放电处理的时间;高压电晕场强度为90~160KV,高压电场电晕放电强度过高,会对生产条件提出了更高要求,且对花生果的品质也有不利影响,但高压电晕场强度在90KV以下,杀灭虫卵的效果不在显著;时间选择过长不利于控制生产效率,且长时间的高压电场电晕放电处理不利于保持花生果的品质,而时间太短会影响杀灭虫卵的效果;In step (4), the high-voltage electric field corona discharge device is a commercially available product (such as produced by Shanghai Zhizhao Environmental Protection Technology Co., Ltd.), which at least includes a metal plate and a vertically downward discharge needle above the metal plate. The maximum tile thickness on the metal plate is preferably 10-25 mm, the distance between the discharge needles is 50-65 mm, and the minimum distance between the tip of the discharge needle and the metal plate is preferably 42-55 mm. The selected maximum tiling thickness and the distance between the tip of the discharge needle and the metal plate should not be too large. Too large a distance will not be effective in killing insect eggs, and it will also prolong the time of high-voltage electric field corona discharge treatment; The piezoelectric corona field intensity is 90-160KV. If the high-voltage electric field corona discharge intensity is too high, it will put forward higher requirements for production conditions and have adverse effects on the quality of peanuts. However, the high-voltage corona field intensity is below 90KV. The effect of killing insect eggs is not significant; too long time selection is not conducive to controlling production efficiency, and long-term high-voltage electric field corona discharge treatment is not conducive to maintaining the quality of peanuts, and too short time will affect the effect of killing insect eggs;
有益效果:Beneficial effect:
(1)全程不使用化学物质浸泡处理,避免了化学物质带来的食品安全隐患问题。(2)高压渗透过程中使艾蒿精油表现为近似超临界状态能够比单纯使用艾蒿精油熏蒸处理起到更显著的抑菌杀虫作用。(3)利用电晕放电过程中产生的离子束破化艾蒿中挥发性成分分子结构,也对花生果里面的虫卵有显著的杀灭作用。在电晕放电过程中既不会使物料温度升高,同时结合抽真空环境,也解决了艾蒿气体残留带来的最终产品异味问题。(4)本发明方法制备的花生果在1~5℃条件下冷藏保鲜可达90天以上,其色泽、口感,气味及营养价值得到了有效保证,具有广阔的市场应用前景。(1) No chemical substances are used for soaking treatment in the whole process, which avoids the food safety hazards caused by chemical substances. (2) In the high-pressure infiltration process, making mugwort essential oil behave in an approximate supercritical state can play a more significant antibacterial and insecticidal effect than simply using mugwort essential oil for fumigation. (3) Using the ion beam generated in the corona discharge process to destroy the molecular structure of the volatile components in Artemisia argyi, and also have a significant killing effect on the insect eggs in the peanut fruit. In the process of corona discharge, the temperature of the material will not be raised, and combined with the vacuum environment, it also solves the problem of the odor of the final product caused by the residual mugwort gas. (4) The peanuts prepared by the method of the present invention can be refrigerated and kept fresh for more than 90 days at 1-5° C., and their color, taste, smell and nutritional value are effectively guaranteed, and have broad market application prospects.
具体实施方式detailed description
下面将结合具体实施例,对本发明中的技术方案进行清楚、完整地描述。The technical solutions in the present invention will be clearly and completely described below in conjunction with specific embodiments.
实施例1Example 1
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干,气流吹拌处理:将经处理后的花生果在避光,低温10℃下,快速沥干,然后用网带式气流干燥机在40℃条件下,干燥40min;(3), draining, air blowing and mixing treatment: quickly drain the treated peanuts in the dark at a low temperature of 10°C, and then dry them for 40 minutes with a mesh belt air dryer at 40°C;
(4)、高压渗透处理:将艾蒿精油添加到加热室中,在恒温100℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿精油气体泵入到装有花生果的高压气室中,并对高压气室加压,确保高压气室内的压力在10MPa,此时艾蒿精油气体表现为密度0.68~0.85g/cm3的近似超临界状态,处理时间为20min;(4) High-pressure osmosis treatment: add mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 100°C, and use a high-pressure pump to pump the volatilized mugwort essential oil gas into the high-pressure air chamber containing peanuts During the process, pressurize the high-pressure air chamber to ensure that the pressure in the high-pressure air chamber is 10MPa. At this time, the mugwort essential oil gas shows an approximate supercritical state with a density of 0.68-0.85g/cm 3 , and the processing time is 20min;
(5)、真空高压电场电晕放电处理:将花生果放入高压电场电晕放电装置中的金属板上,确保装样后平铺厚度在10mm,针电极尖端与金属板距离42mm,高压电晕场强度为90KV,在真空状态下进行高压电场电晕放电处理14h,确保真空度在2000~2500Pa;(5) Vacuum high-voltage electric field corona discharge treatment: Put the peanuts on the metal plate in the high-voltage electric field corona discharge device to ensure that the thickness of the tile after loading is 10mm, and the distance between the tip of the needle electrode and the metal plate is 42mm. The corona field strength is 90KV, and the high-voltage electric field corona discharge treatment is carried out in a vacuum state for 14 hours to ensure that the vacuum degree is 2000-2500Pa;
(6)、真空包装:将干燥后的花生果,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(6), vacuum packaging: the dried peanuts are vacuum-packed in an aluminum foil bag, and a pouch with Fe powder deoxidizer is put in the package by 1% (w/w);
(7)、冷藏:在1℃条件下冷藏保鲜。(7) Refrigeration: Refrigerate and keep fresh at 1°C.
实施例2Example 2
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干,气流吹拌处理:将经处理后的花生果在避光,低温20℃下,快速沥干,然后用网带式气流干燥机在60℃条件下,干燥60min;(3), draining, air blowing and mixing treatment: quickly drain the processed peanuts in the dark, at a low temperature of 20°C, and then dry them for 60min with a mesh belt air dryer at 60°C;
(4)、高压渗透处理:将艾蒿精油添加到加热室中,在恒温120℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿精油气体泵入到装有花生果的高压气室中,并对高压气室加压,确保高压气室内的压力在15MPa,此时艾蒿精油气体表现为密度0.68~0.85g/cm3的近似超临界状态,处理时间为45min;(4) High-pressure osmosis treatment: Add mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 120°C, and use a high-pressure pump to pump the volatilized mugwort essential oil gas into the high-pressure air chamber containing peanuts , and pressurize the high-pressure air chamber to ensure that the pressure in the high-pressure air chamber is 15MPa. At this time, the mugwort essential oil gas is in an approximate supercritical state with a density of 0.68-0.85g/cm 3 , and the processing time is 45min;
(5)、真空高压电场电晕放电处理:将花生果放入高压电场电晕放电装置中,平铺在金属板上,确保装样后平铺厚度在25mm,针电极尖端与金属板距离55mm,高压电晕场强度为160KV,在真空状态下进行高压电场电晕放电处理20h,确保真空度在2000~2500Pa;(5) Vacuum high-voltage electric field corona discharge treatment: Put the peanuts into the high-voltage electric field corona discharge device and spread them on the metal plate. After loading the samples, the thickness of the spread is 25mm, and the distance between the tip of the needle electrode and the metal plate is 55mm. , the high-voltage corona field strength is 160KV, and the high-voltage electric field corona discharge treatment is carried out in a vacuum state for 20 hours to ensure that the vacuum degree is 2000-2500Pa;
(6)、真空包装:将干燥后的红枣,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(6), vacuum packaging: the red date after drying is vacuum-packed with an aluminum foil bag, and a pouch that is packed with Fe powder deoxidizer is put in the package by 1% (w/w);
(7)、冷藏:在1℃条件下冷藏保鲜。(7) Refrigeration: Refrigerate and keep fresh at 1°C.
实施例3Example 3
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干,气流吹拌处理:将经处理后的花生果在避光,低温15℃下,快速沥干,然后用网带式气流干燥机在50℃条件下,干燥50min;(3), draining, air blowing and mixing treatment: quickly drain the treated peanuts in the dark at a low temperature of 15°C, and then dry them for 50min at 50°C with a mesh belt type airflow dryer;
(4)、高压渗透处理:将艾蒿精油添加到加热室中,在恒温110℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿精油气体泵入到装有花生果的高压气室中,并对高压气室加压,确保高压气室内的压力在13MPa,此时艾蒿精油气体表现为密度0.68~0.85g/cm3的近似超临界状态,处理时间为30min;(4) High-pressure osmosis treatment: Add mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 110°C, and use a high-pressure pump to pump the volatilized mugwort essential oil gas into the high-pressure air chamber containing peanuts During the process, pressurize the high-pressure air chamber to ensure that the pressure in the high-pressure air chamber is 13MPa. At this time, the gas of mugwort essential oil shows an approximate supercritical state with a density of 0.68-0.85g/cm 3 , and the processing time is 30min;
(5)、真空高压电场电晕放电处理:将花生果放入高压电场电晕放电装置的金属板上,确保装样后平铺厚度在15mm,针电极尖端与金属板距离48mm,高压电晕场强度为130KV,在真空状态下进行高压电场电晕放电处理16h,确保真空度在2000~2500Pa;(5) Vacuum high-voltage electric field corona discharge treatment: put the peanuts on the metal plate of the high-voltage electric field corona discharge device to ensure that the thickness of the tile after loading is 15mm, and the distance between the tip of the needle electrode and the metal plate is 48mm. The halo field strength is 130KV, and the high-voltage electric field corona discharge treatment is carried out in a vacuum state for 16 hours to ensure that the vacuum degree is 2000-2500Pa;
(6)、真空包装:将干燥后的红枣,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(6), vacuum packaging: the red date after drying is vacuum-packed with an aluminum foil bag, and a pouch that is packed with Fe powder deoxidizer is put in the package by 1% (w/w);
(7)、冷藏:在1℃条件下冷藏保鲜。(7) Refrigeration: Refrigerate and keep fresh at 1°C.
对比实例1:高压渗透中不添加艾蒿精油Comparative Example 1: Artemisia essential oil is not added to high-pressure osmosis
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干,气流吹拌处理:将经处理后的花生果在避光,低温10℃下,快速沥干,然后用网带式气流干燥机在40℃条件下,干燥40min;(3), draining, air blowing and mixing treatment: quickly drain the treated peanuts in the dark at a low temperature of 10°C, and then dry them for 40 minutes with a mesh belt air dryer at 40°C;
(4)、高压渗透处理:将100g花生果装入高压气室中,并对高压气室加压,确保高压气室内的压力在10MPa,处理时间为20min;(4), high-pressure osmosis treatment: 100g peanuts are packed in the high-pressure air chamber, and the high-pressure air chamber is pressurized to ensure that the pressure in the high-pressure air chamber is at 10MPa, and the treatment time is 20min;
(5)、真空高压电场电晕放电处理:将花生果放入压电场电晕放电装置中,平铺在金属板上,确保装样后平铺厚度在10mm,针电极尖端与金属板距离42mm,高压电晕场强度为90KV,在真空状态下进行高压电场电晕放电处理14h,确保真空度在2000~2500Pa;(5) Vacuum high-voltage electric field corona discharge treatment: Put the peanuts into the piezoelectric field corona discharge device and spread them on the metal plate. 42mm, the high-voltage corona field strength is 90KV, and the high-voltage electric field corona discharge treatment is carried out in a vacuum state for 14 hours to ensure that the vacuum degree is 2000-2500Pa;
(6)、真空包装:将干燥后的红枣,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(6), vacuum packaging: the red date after drying is vacuum-packed with an aluminum foil bag, and a pouch that is packed with Fe powder deoxidizer is put in the package by 1% (w/w);
(7)、冷藏:在1℃条件下冷藏保鲜。(7) Refrigeration: Refrigerate and keep fresh at 1°C.
对比实例2:不使用真空高压电场电晕放电处理Comparative Example 2: Corona discharge treatment without vacuum high voltage electric field
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干,气流吹拌处理:将经处理后的花生果在避光,低温10℃下,快速沥干,然后用网带式气流干燥机在40℃条件下,干燥40min;(3), draining, air blowing and mixing treatment: quickly drain the treated peanuts in the dark at a low temperature of 10°C, and then dry them for 40 minutes with a mesh belt air dryer at 40°C;
(4)、高压渗透处理:将艾蒿精油添加到加热室中,在恒温100℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿精油气体泵入到装有花生果的高压气室中,并对高压气室加压,确保高压气室内的压力在10MPa,此时艾蒿精油气体表现为密度0.68~0.85g/cm3的近似超临界状态,处理时间为20min;(4) High-pressure osmosis treatment: add mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 100°C, and use a high-pressure pump to pump the volatilized mugwort essential oil gas into the high-pressure air chamber containing peanuts During the process, pressurize the high-pressure air chamber to ensure that the pressure in the high-pressure air chamber is 10MPa. At this time, the mugwort essential oil gas shows an approximate supercritical state with a density of 0.68-0.85g/cm 3 , and the processing time is 20min;
(5)、真空包装:将干燥后的红枣,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(5), vacuum packaging: the red date after drying is vacuum-packed with an aluminum foil bag, and a pouch that is packed with Fe powder deoxidizer is put in the package by 1% (w/w);
(6)、冷藏:在1℃条件下冷藏保鲜。(6) Refrigeration: Refrigerate and keep fresh at 1°C.
对比实例3:使用艾蒿精油但不采用高压渗透处理Comparative example 3: Using mugwort essential oil without high pressure osmotic treatment
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干,气流吹拌处理:将经处理后的花生果在避光,低温10℃下,快速沥干,然后用网带式气流干燥机在40℃条件下,干燥40min;(3), draining, air blowing and mixing treatment: quickly drain the treated peanuts in the dark at a low temperature of 10°C, and then dry them for 40 minutes with a mesh belt air dryer at 40°C;
(4)、渗透处理:将10ml艾蒿精油添加到加热室中,在恒温100℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿气体泵入到装有100g红枣的高压气室中,此时不对高压气室加压,处理时间为20min;(4) Osmosis treatment: Add 10ml mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 100°C, and use a high-pressure pump to pump the volatilized mugwort gas into the high-pressure air chamber containing 100g red dates , the high-pressure chamber is not pressurized at this time, and the processing time is 20 minutes;
(5)、真空高压电场电晕放电处理:将花生果放入高压电场电晕放电装置中的金属板上,确保装样后平铺厚度在10mm,针电极尖端与金属板距离42mm,高压电晕场强度为90KV,在真空状态下进行高压电场电晕放电处理14h,确保真空度在2000~2500Pa;(5) Vacuum high-voltage electric field corona discharge treatment: Put the peanuts on the metal plate in the high-voltage electric field corona discharge device to ensure that the thickness of the tile after loading is 10mm, and the distance between the tip of the needle electrode and the metal plate is 42mm. The corona field strength is 90KV, and the high-voltage electric field corona discharge treatment is carried out in a vacuum state for 14 hours to ensure that the vacuum degree is 2000-2500Pa;
(6)、真空包装:将干燥后的花生果,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(6), vacuum packaging: the dried peanuts are vacuum-packed in an aluminum foil bag, and a pouch with Fe powder deoxidizer is put in the package by 1% (w/w);
(7)、冷藏:在1℃条件下冷藏保鲜。(7) Refrigeration: Refrigerate and keep fresh at 1°C.
对比实例4:不使用气流吹拌处理Comparative Example 4: Processing without air blowing
(1)、原料预处理:将刚出土的新鲜花生,用花生脱壳机去除果壳,同时手工除去有虫孔和霉变的花生果;(1) Raw material pretreatment: Remove the shell of fresh peanuts just unearthed with a peanut sheller, and manually remove peanuts with wormholes and mildew;
(2)、浸泡清洗:将上述处理后的花生果,浸没在超纯水中,清除花生果表面的杂质和灰尘,然后超声1h;(2), soaking and cleaning: immerse the peanuts after the above treatment in ultra-pure water, remove impurities and dust on the surface of the peanuts, and then sonicate for 1 hour;
(3)、沥干:将经处理后的红枣在避光,低温10℃下,快速沥干;(3), draining: draining the processed jujube quickly at a low temperature of 10°C in the dark;
(4)、高压渗透处理:将艾蒿精油添加到加热室中,在恒温100℃促进艾蒿精油的挥发,利用高压泵将挥发的艾蒿精油气体泵入到装有花生果的高压气室中,并对高压气室加压,确保高压气室内的压力在10MPa,此时艾蒿精油气体表现为密度0.68~0.85g/cm3的近似超临界状态,处理时间为20min;(4) High-pressure osmosis treatment: add mugwort essential oil into the heating chamber, promote the volatilization of mugwort essential oil at a constant temperature of 100°C, and use a high-pressure pump to pump the volatilized mugwort essential oil gas into the high-pressure air chamber containing peanuts During the process, pressurize the high-pressure air chamber to ensure that the pressure in the high-pressure air chamber is 10MPa. At this time, the mugwort essential oil gas shows an approximate supercritical state with a density of 0.68-0.85g/cm 3 , and the processing time is 20min;
(5)、真空高压电场电晕放电处理:将花生果放入高压电场电晕放电装置中,平铺在金属板上,确保装样后平铺厚度在10mm,针电极尖端与金属板距离42mm,高压电晕场强度为90KV,在真空状态下进行高压电场电晕放电处理14h,确保真空度在2000~2500Pa;(5) Vacuum high-voltage electric field corona discharge treatment: Put the peanuts into the high-voltage electric field corona discharge device, and spread them on the metal plate, ensuring that the thickness of the tiles after loading the sample is 10mm, and the distance between the tip of the needle electrode and the metal plate is 42mm , the high-voltage corona field strength is 90KV, and the high-voltage electric field corona discharge treatment is carried out in a vacuum state for 14 hours to ensure that the vacuum degree is 2000-2500Pa;
(6)、真空包装:将干燥后的红枣,用铝箔袋真空包装,并在包装内按1%(w/w)放一包装有Fe粉脱氧剂的小袋;(6), vacuum packaging: the red date after drying is vacuum-packed with an aluminum foil bag, and a pouch that is packed with Fe powder deoxidizer is put in the package by 1% (w/w);
(7)、冷藏:在1℃条件下冷藏保鲜。(7) Refrigeration: Refrigerate and keep fresh at 1°C.
将实施例1-3和对比实施例1-4制得的花生果在1℃贮藏30天后,每个实例随机选取3个样品去除铝箔包装,取样测量3个样品褐变度,蛋白质,总脂肪,总糖,驱虫率,异味以及保藏期。After the peanuts prepared in Examples 1-3 and Comparative Examples 1-4 were stored at 1°C for 30 days, 3 samples were randomly selected for each example to remove the aluminum foil packaging, and the browning degree, protein, and total fat of the 3 samples were measured by sampling , total sugar, insect repellent rate, odor and shelf life.
表1各案例相关指标的实验结果Table 1 Experimental results of relevant indicators in each case
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