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CN1857837A - Electric chuck unit - Google Patents

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Publication number
CN1857837A
CN1857837A CN 200610054336 CN200610054336A CN1857837A CN 1857837 A CN1857837 A CN 1857837A CN 200610054336 CN200610054336 CN 200610054336 CN 200610054336 A CN200610054336 A CN 200610054336A CN 1857837 A CN1857837 A CN 1857837A
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China
Prior art keywords
chuck
group
main shaft
chuck device
electric chuck
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CN 200610054336
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CN100431757C (en
Inventor
陈小安
陈昶
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Chongqing University
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Chongqing University
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Abstract

一种电动卡盘装置,涉及广泛应用于机械领域的一类夹持工件的通用夹具。本发明由电动卡盘装置夹持功能单元,电动卡盘装置动力功能单元,电磁摩擦离合器组件,卡盘体外壳及电磁制动器组件等组成。当电磁制动器组件通电时,电动卡盘装置夹持功能单元与床头箱联接为一体且不旋转;电磁摩擦离合器组件通电,电动卡盘装置动力功能单元把旋转运动传递给卡爪夹紧或松开工件。加工过程中,仅电动卡盘装置夹持功能单元随主轴旋转,而电动卡盘装置动力功能单元不随主轴旋转。本发明与已有技术相比较,有效减少随主轴旋转部分零件数量及旋转的质量,有利于提高主轴动平衡质量,易于系列化和标准化设计制造、装置结构简单紧凑,便于安装和维护。

Figure 200610054336

The utility model relates to an electric chuck device, which relates to a kind of universal fixture widely used in the mechanical field for clamping workpieces. The invention is composed of an electric chuck device clamping function unit, an electric chuck device power function unit, an electromagnetic friction clutch assembly, a chuck body shell, an electromagnetic brake assembly and the like. When the electromagnetic brake component is energized, the clamping functional unit of the electric chuck device is connected with the bedside box and does not rotate; the electromagnetic friction clutch component is energized, and the power functional unit of the electric chuck device transmits the rotational motion to the jaws to clamp or loosen. Open the workpiece. During processing, only the clamping functional unit of the electric chuck device rotates with the main shaft, while the power functional unit of the electric chuck device does not rotate with the main shaft. Compared with the prior art, the present invention effectively reduces the number of parts rotating with the main shaft and the quality of the rotation, is beneficial to improve the quality of the dynamic balance of the main shaft, is easy to serialize and standardize design and manufacture, has a simple and compact device structure, and is convenient for installation and maintenance.

Figure 200610054336

Description

电动卡盘装置Electric Chuck Device

技术领域technical field

本发明涉及广泛应用于机械领域的一类夹持工件的通用夹具。The invention relates to a general fixture for clamping workpieces widely used in the mechanical field.

背景技术Background technique

在CNC车床和自动车床上常使用动力卡盘,除液压动力卡盘和气动动力卡盘外,电动卡盘亦应用广泛。目前,大多数电动卡盘结构形式为:在车床主轴的前端安装卡盘体,而在主轴的后端安装电动机,当电动机旋转运动时,通过中间联结件带动卡盘的卡爪上下移动,从而能夹紧和松开工件。专利WO9951380公开了一种电动卡盘装置,在车床主轴的前端安装卡盘体中有一个谐波齿轮减速器,而在主轴的后端安装电动力单元,包括电动机、电磁离合器等,两端通过一中空的轴相联结。在加工过程中,卡盘体、减速器、中空轴、主轴以及电机转子作为一个整体旋转。由于许多部件随车床主轴高速回转,存在着动平衡等难题。同时,其结构复杂安装和维护难度较大。Power chucks are often used on CNC lathes and automatic lathes. In addition to hydraulic power chucks and pneumatic power chucks, electric chucks are also widely used. At present, the structure of most electric chucks is as follows: the chuck body is installed at the front end of the main shaft of the lathe, and the motor is installed at the rear end of the main shaft. Can clamp and loosen the workpiece. Patent WO9951380 discloses an electric chuck device. A harmonic gear reducer is installed in the chuck body at the front end of the main shaft of the lathe, and an electric power unit is installed at the rear end of the main shaft, including a motor and an electromagnetic clutch. connected by a hollow shaft. During the machining process, the chuck body, reducer, hollow shaft, main shaft and motor rotor rotate as a whole. Since many components rotate with the lathe spindle at high speed, there are problems such as dynamic balance. At the same time, its complex structure is difficult to install and maintain.

发明内容Contents of the invention

本发明为克服已有技术动平衡、结构复杂安装和维护难度较大等的不足,提出了一种电动卡盘装置。The invention proposes an electric chuck device in order to overcome the deficiencies of the prior art, such as dynamic balance, complicated structure, difficult installation and maintenance.

为了实现发明目的,本发明提出电动卡盘装置的技术解决方案,主要包括:与主轴1联结的卡盘座3,盘丝22,卡盘端盖28,安装在卡盘端盖28上的卡爪23等构成电动卡盘装置夹持功能单元;与齿轮8联结的卡盘电机(未画出),外啮合齿轮副7,8,少齿差内啮合齿轮副11,13等构成电动卡盘装置动力功能单元;以及电磁摩擦离合器组件12,19,20,21,32,33;卡盘体外壳10及电磁制动器组件16,17,34等。当电磁制动器组件通电时,电动卡盘装置夹持功能单元与卡盘体外壳、床头箱联接为一体且不旋转;同时,电磁摩擦离合器组件通电,电动卡盘装置动力功能单元把旋转运动传递给盘丝,卡爪在端面螺纹旋转运动作用下上下运动,夹紧或松开工件。尔后,电磁制动器组件和电磁摩擦离合器组件断电,电动卡盘装置夹持功能单元随主轴旋转,而电动卡盘装置动力功能单元不随主轴旋转。In order to achieve the purpose of the invention, the present invention proposes a technical solution for the electric chuck device, which mainly includes: a chuck seat 3 connected to the main shaft 1, a coil wire 22, a chuck end cover 28, and a chuck installed on the chuck end cover 28. Claws 23 and the like constitute the clamping functional unit of the electric chuck device; the chuck motor (not shown) connected with the gear 8, the external meshing gear pair 7, 8, and the internal meshing gear pair 11 and 13 with small tooth difference constitute the electric chuck Device power functional unit; and electromagnetic friction clutch assemblies 12, 19, 20, 21, 32, 33; chuck body shell 10 and electromagnetic brake assemblies 16, 17, 34, etc. When the electromagnetic brake component is energized, the clamping functional unit of the electric chuck device is connected with the chuck body shell and the bedside box as a whole and does not rotate; at the same time, the electromagnetic friction clutch component is energized, and the power functional unit of the electric chuck device transmits the rotational movement When the coil is fed, the claws move up and down under the action of the thread rotation on the end surface, clamping or loosening the workpiece. Afterwards, the electromagnetic brake assembly and the electromagnetic friction clutch assembly are powered off, and the clamping functional unit of the electric chuck device rotates with the main shaft, while the power functional unit of the electric chuck device does not rotate with the main shaft.

本发明与已有技术相比较,其技术效果是:有效减少随主轴旋转部分零件数量及旋转的质量,有利于提高主轴动平衡质量,简化主轴设计时的影响因数,易于系列化和标准化设计制造、装置结构简单紧凑,便于安装和维护。Compared with the prior art, the present invention has the technical effect of effectively reducing the number of parts that rotate with the main shaft and the quality of the rotation, which is conducive to improving the quality of the dynamic balance of the main shaft, simplifying the influencing factors in the design of the main shaft, and facilitating serialization and standardized design and manufacture. , The structure of the device is simple and compact, easy to install and maintain.

附图说明Description of drawings

图1为电动卡盘装置图。Figure 1 is a diagram of the electric chuck device.

图2为卡盘端盖正视图。Figure 2 is a front view of the chuck end cover.

图3为卡盘端盖剖视图。Figure 3 is a sectional view of the end cover of the chuck.

图4为卡盘端盖后视图。Figure 4 is a rear view of the chuck end cover.

图5为盘丝正视图。Figure 5 is a front view of the wire coil.

图6为盘丝剖视图。Fig. 6 is a sectional view of the coil wire.

在图1中:In Figure 1:

1-机床主轴                2-主轴箱体                3-卡盘座1-Machine tool spindle 2-Spindle housing 3-Chuck seat

4,6-轴承组               5-隔环                    7-具有偏心轴的齿轮4, 6-bearing set 5-spacer ring 7-gear with eccentric shaft

8-输入齿轮                9-联接螺钉                10-卡盘体外壳8-Input gear 9-Coupling screw 10-Chuck body shell

11-内齿轮                 12-供电滑环组             13-外齿轮11-Internal gear 12-Power supply slip ring set 13-External gear

14-轴承                   15-紧固环                 16-电磁铁组14-Bearing 15-Fastening ring 16-Electromagnet group

17-制动环                 18-永磁体组               19-摩擦片组17-brake ring 18-permanent magnet set 19-friction plate set

20-压环                   21-电磁铁组               22-盘丝20-Pressure ring 21-Electromagnet group 22-Coil wire

23-卡爪                   24-轴承                   25-压环23-Claw 24-Bearing 25-Pressure ring

26,27-联结螺钉组         28-卡盘端盖               29,30-轴承组26, 27-Coupling screw group 28-Chuck end cover 29, 30-Bearing group

31-隔环                   32-导向螺钉组             33-复位弹簧组31-Space ring 32-Guide screw group 33-Return spring group

34-导向销组               35,37-轴承组             36-隔环34-guide pin set 35, 37-bearing set 36-spacer ring

38-压环38-pressure ring

具体实施方式Detailed ways

图1所示结构中,当卡盘将动作卡紧(或松开)工件时,电磁制动器16,17,34通电动作并制动,即电磁铁组16通电,吸合制动环17,这样卡盘体外壳10,卡盘端盖28,卡盘座3,以及主轴1联接为一体不旋转;此时,与齿轮8联结的卡盘电机(未画出)旋转时,外啮合齿轮副7,8按传动比运动,且齿轮7作为输入件并通过安装在其偏心轴上的齿轮13把运动传递给内齿轮11;同时,通过滑环11给电,电磁摩擦离合器组件12,19,20,21,32,33通电并动作,即电磁铁21通电吸附压环20压紧摩擦片组19,盘丝22与内齿轮11同步旋转;而卡盘端盖28不旋转,安装在卡盘端盖28中的T型槽上卡爪23在端面螺纹旋转运动作用下上下运动,夹紧或松开工件。当准备加工时,电磁摩擦离合器组件12,19,20,21,32,33断电,压环20在复位弹簧组33和导向螺钉组32作用下复位,摩擦片组19中摩擦片之间脱离接触,盘丝22断开与内齿轮11联接;同时,电磁制动器16,17,34断电,制动环17在永磁体组18和导向销组34的作用下复位,卡盘端盖28等断开与卡盘体外壳1联接;因此,在加工过程中,主轴1,卡盘座3,卡盘端盖28以及卡爪23,盘丝22以及摩擦片组19中外齿摩擦片等联接为一体,与工件一同旋转;而卡盘电机(未画出),外啮合齿轮副7,8,少齿差内啮合齿轮副11,13,摩擦片组19中内齿摩擦片,压环20,卡盘体外壳10等不随主轴组件旋转。In the structure shown in Figure 1, when the chuck clamps (or loosens) the workpiece, the electromagnetic brakes 16, 17, 34 are energized and act and brake, that is, the electromagnet group 16 is energized and the brake ring 17 is attracted, so that The chuck body shell 10, the chuck end cover 28, the chuck seat 3, and the main shaft 1 are connected as one and do not rotate; at this time, when the chuck motor (not shown) connected with the gear 8 rotates, the external meshing gear pair 7 , 8 moves according to the transmission ratio, and the gear 7 is used as an input part and transmits the motion to the internal gear 11 through the gear 13 installed on its eccentric shaft; at the same time, the slip ring 11 is powered, and the electromagnetic friction clutch assembly 12, 19, 20 , 21, 32, 33 are energized and act, that is, the electromagnet 21 is energized to absorb the pressure ring 20 and press the friction plate group 19, and the coil wire 22 rotates synchronously with the internal gear 11; while the chuck end cover 28 does not rotate and is installed on the chuck end The claws 23 on the T-shaped groove in the cover 28 move up and down under the action of the threaded rotation of the end face to clamp or loosen the workpiece. When ready to process, the electromagnetic friction clutch assemblies 12, 19, 20, 21, 32, 33 are powered off, the pressure ring 20 is reset under the action of the return spring group 33 and the guide screw group 32, and the friction plates in the friction plate group 19 are disengaged contact, the coil wire 22 is disconnected from the internal gear 11; at the same time, the electromagnetic brakes 16, 17, 34 are powered off, the brake ring 17 is reset under the action of the permanent magnet group 18 and the guide pin group 34, and the chuck end cover 28, etc. Disconnect the connection with the chuck body shell 1; therefore, in the processing process, the main shaft 1, the chuck seat 3, the chuck end cover 28 and the claws 23, the disk wire 22 and the outer tooth friction plates in the friction plate group 19 are connected as One body, rotates together with the workpiece; and the chuck motor (not shown), the external meshing gear pair 7,8, the small tooth difference internal meshing gear pair 11,13, the internal tooth friction plate in the friction plate group 19, the pressure ring 20, The chuck body housing 10 etc. does not rotate with the spindle assembly.

本发明中的卡盘座3通过联结螺钉组26与主轴1联接,卡盘端盖28通过联结螺钉组27与卡盘座3联接,盘丝22由轴承24支撑在卡盘座3上,卡爪23通过其T型键安置卡盘端盖28上的T槽中同时通过其端面螺纹与盘丝22联接。通过卸掉联结螺钉组26和联结螺钉组9,整个电动卡盘装置可以整体地从主轴和床头箱上卸下。The chuck seat 3 in the present invention is connected with the main shaft 1 through the connecting screw group 26, the chuck end cover 28 is connected with the chuck seat 3 through the connecting screw group 27, the coil wire 22 is supported on the chuck seat 3 by the bearing 24, and the chuck The pawl 23 is placed in the T groove on the chuck end cover 28 by its T-shaped key and is connected with the coil wire 22 by its end face thread. By unloading the connecting screw group 26 and the connecting screw group 9, the whole electric chuck device can be unloaded from the main shaft and the headstock as a whole.

本发明中的外啮合齿轮副7,8由轴承组4,6支撑在卡盘座3上,轴承组4,6与主轴同心,齿轮7的一端有一段偏心轴和一段同心轴。The external meshing gear pair 7,8 among the present invention is supported on the chuck seat 3 by the bearing group 4,6, and the bearing group 4,6 is concentric with the main shaft, and one end of the gear 7 has a section of eccentric shaft and a section of concentric shaft.

本发明中的少齿差内啮合齿轮副11,13中的外齿轮13由轴承14支撑在齿轮7的偏心轴段上,并作为输入端把运动传递给内齿轮11。内齿轮11由轴承组29,30支撑在齿轮7的同心轴段上。The external gear 13 in the internal meshing gear pair 11 and 13 with few tooth differences in the present invention is supported on the eccentric shaft section of the gear 7 by the bearing 14, and transmits the motion to the internal gear 11 as an input end. The internal gear 11 is supported on the concentric shaft section of the gear 7 by bearing sets 29 , 30 .

本发明中的电磁摩擦离合器组件包括有:安置在内齿轮11上供电滑环组12,摩擦片组19,压环20,一组均布的电磁铁21,一组均布的导向螺钉32和复位弹簧33。当通过滑环11给电,即电磁铁组21通电吸附压环20压紧摩擦片组19,盘丝22与内齿轮11同步旋转;当断电时,压环20在弹簧组33作用下复位,放松摩擦片组19,盘丝22断开与内齿轮11联接。The electromagnetic friction clutch assembly in the present invention includes: a power supply slip ring group 12 arranged on the internal gear 11, a friction plate group 19, a pressure ring 20, a group of uniformly distributed electromagnets 21, a group of uniformly distributed guide screws 32 and Return spring 33. When power is supplied through the slip ring 11, that is, the electromagnet group 21 is energized to absorb the pressure ring 20 and press the friction plate group 19, and the coil wire 22 rotates synchronously with the internal gear 11; when the power is cut off, the pressure ring 20 resets under the action of the spring group 33 , loosen the friction plate group 19, and the disk wire 22 is disconnected from the internal gear 11.

本发明中的电磁制动器组件包括有:安置在卡盘体外壳10上电磁铁组16,制动环17以及安置在卡盘端盖28上导向销组34。当电磁铁组16通电,吸合制动环17,这样卡盘体外壳10与卡盘端盖28等联接为一体,反之,电磁铁组16断电,制动环17在卡盘端盖28上的永磁体组18的作用下复位,卡盘端盖28等断开与卡盘体外壳10联接。The electromagnetic brake assembly in the present invention includes: an electromagnet group 16 arranged on the chuck body shell 10 , a brake ring 17 and a guide pin group 34 arranged on the chuck end cover 28 . When the electromagnet group 16 is energized, the brake ring 17 is attracted, so that the chuck body shell 10 is connected with the chuck end cover 28 as a whole; Reset under the action of the permanent magnet group 18 on the top, and the chuck end cover 28 etc. are disconnected and connected with the chuck body shell 10.

Claims (2)

1一种电动卡盘装置,包括夹持功能单元,不随主轴旋转的动力功能单元,电磁摩擦离合器组件,电磁制动器组件以及卡盘体外壳,其特征在于:夹持功能单元由通过联结螺钉组(26)与主轴(1)联接的卡盘座(3),通过联结螺钉组(27)与卡盘座(3)联接的卡盘端盖(28),由轴承(24)支撑在卡盘座(3)上的盘丝(22),通过其T型键安置卡盘端盖(28)上的T槽中的、并通过其端面螺纹与盘丝(22)联接的、在盘丝(22)旋转运动作用下夹紧或松开工件的卡爪(23)等构成;动力功能单元由与主轴(1)同心的轴承组(4,6)支撑在卡盘座(3)上的外啮合齿轮副(7,8),由轴承(14)支撑在齿轮(7)的偏心轴段上的外齿轮(13),由轴承组(29,30)支撑在齿轮(7)的同心轴段上的、为盘丝(22)提供旋转动力的内齿轮(11)和卡盘电机等构成;电磁摩擦离合器组件由内齿轮(11)上供电滑环组(12),压环(20),一组均布的电磁铁(21),一组均布的导向螺钉(32)和复位弹簧(33),摩擦片组(19)等构成,能实现盘丝(22)与内齿轮(11)同步旋转或断开盘丝(22)与内齿轮(11)联接;电磁制动器组件由安置在卡盘体外壳(10)上的电磁铁组(16),安置在卡盘端盖(28)上导向销组(34),制动环(17),永磁体组(18)等构成,能实现卡盘端盖(28)与卡盘体外壳(10)联接为一体或断开卡盘端盖(28)与卡盘体外壳(10)联接。1. An electric chuck device, comprising a clamping functional unit, a power functional unit that does not rotate with the main shaft, an electromagnetic friction clutch assembly, an electromagnetic brake assembly, and a chuck body shell, characterized in that: the clamping functional unit is composed of a connecting screw group ( 26) The chuck seat (3) connected with the main shaft (1), the chuck end cover (28) connected with the chuck seat (3) through the connecting screw group (27), supported on the chuck seat by the bearing (24) The coil wire (22) on (3) is placed in the T groove on the chuck end cover (28) through its T-shaped key, and is connected with the coil wire (22) through its end surface thread, and is placed on the coil wire (22) ) is composed of jaws (23) for clamping or loosening the workpiece under the action of rotating motion; the power function unit is supported by the bearing group (4, 6) concentric with the main shaft (1) and the external engagement on the chuck seat (3). The gear pair (7, 8), the external gear (13) supported by the bearing (14) on the eccentric shaft section of the gear (7), is supported by the bearing group (29, 30) on the concentric shaft section of the gear (7) The internal gear (11) and the chuck motor etc. which provide rotating power for the coil wire (22) are composed of; the electromagnetic friction clutch assembly is composed of a power supply slip ring group (12) on the internal gear (11), a pressure ring (20), a A set of evenly distributed electromagnets (21), a set of evenly distributed guide screws (32) and return springs (33), friction plate sets (19), etc., can realize the synchronization of the coil wire (22) and the internal gear (11) Rotate or disconnect the coil wire (22) and the internal gear (11); the electromagnetic brake assembly consists of an electromagnet group (16) placed on the chuck body shell (10) and a guide pin placed on the chuck end cover (28). Group (34), braking ring (17), permanent magnet group (18) etc., can realize that chuck end cover (28) and chuck body shell (10) are connected as a whole or disconnect chuck end cover (28 ) is connected with the chuck body shell (10). 2根据权利要求1所述的电动卡盘装置,其特征在于整个电动卡盘装置是一个独立的整体,通过联结螺钉组(26)与主轴(1)联接和联结螺钉组(9)与床头箱联接,通过卸掉联结螺钉组(26)和联结螺钉组(9),整个电动卡盘装置可以整体地从主轴和床头箱上卸下。2. The electric chuck device according to claim 1, characterized in that the entire electric chuck device is an independent whole, and is connected with the main shaft (1) through the connecting screw group (26) and the connecting screw group (9) and the head of the bed Box connection, by unloading the connecting screw group (26) and the connecting screw group (9), the whole electric chuck device can be unloaded from the main shaft and the headstock as a whole.
CNB2006100543361A 2006-05-31 2006-05-31 Electric chuck unit Expired - Fee Related CN100431757C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102176993A (en) * 2008-10-08 2011-09-07 特劳伯车床有限商业两合公司 Receptacle unit for tools or work pieces and spindle arrangement for tools or work pieces
CN103949682A (en) * 2014-05-05 2014-07-30 许昌学院 Electric adjustable lathe spindle chuck
CN105228799A (en) * 2013-06-26 2016-01-06 株式会社安川电机 Stopper mechanism, articulation mechanism and robot
CN106514011A (en) * 2016-12-22 2017-03-22 山东镭鸣数控激光装备有限公司 Automatic centering electric rotating chuck
CN109580783A (en) * 2018-12-19 2019-04-05 中国兵器科学研究院宁波分院 A kind of click-on mechanism for ultrasonic C-scanning automatic checkout system
CN110945260A (en) * 2017-09-06 2020-03-31 优尼邦斯股份有限公司 Clutch and power transmission structure for vehicle
CN118060933A (en) * 2024-04-22 2024-05-24 山东豪迈数控机床有限公司 Revolving stage structure and lathe

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Publication number Priority date Publication date Assignee Title
CN2306096Y (en) * 1996-09-02 1999-02-03 杨广翔 Small tooth difference electric chuck with three jaws
CN1120762C (en) * 1997-02-21 2003-09-10 株式会社森精机高科 Electric chuck for machine tool and method of opening or closing gripping pawl of same
IL138755A0 (en) * 1998-04-03 2001-10-31 N T Naum Technologies Ltd Automatic adjustable power chuck system and method
CN1759967A (en) * 2005-10-31 2006-04-19 王洋 Digital control electric chuck for lathe

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102176993A (en) * 2008-10-08 2011-09-07 特劳伯车床有限商业两合公司 Receptacle unit for tools or work pieces and spindle arrangement for tools or work pieces
CN102176993B (en) * 2008-10-08 2013-10-02 特劳伯车床有限商业两合公司 Receptacle unit for tools or work pieces and spindle arrangement for tools or work pieces
CN105228799A (en) * 2013-06-26 2016-01-06 株式会社安川电机 Stopper mechanism, articulation mechanism and robot
CN103949682A (en) * 2014-05-05 2014-07-30 许昌学院 Electric adjustable lathe spindle chuck
CN106514011A (en) * 2016-12-22 2017-03-22 山东镭鸣数控激光装备有限公司 Automatic centering electric rotating chuck
CN106514011B (en) * 2016-12-22 2019-03-05 山东镭鸣数控激光装备有限公司 A kind of automatic centering electronic rotation collet
CN110945260A (en) * 2017-09-06 2020-03-31 优尼邦斯股份有限公司 Clutch and power transmission structure for vehicle
US11598381B2 (en) 2017-09-06 2023-03-07 Univance Corporation Clutch and vehicle motive power transmission structure
CN109580783A (en) * 2018-12-19 2019-04-05 中国兵器科学研究院宁波分院 A kind of click-on mechanism for ultrasonic C-scanning automatic checkout system
CN118060933A (en) * 2024-04-22 2024-05-24 山东豪迈数控机床有限公司 Revolving stage structure and lathe

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