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CN211661253U - Spiral lifting automatic centering hydraulic pressing chuck for gear machining - Google Patents

Spiral lifting automatic centering hydraulic pressing chuck for gear machining Download PDF

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Publication number
CN211661253U
CN211661253U CN201921948185.3U CN201921948185U CN211661253U CN 211661253 U CN211661253 U CN 211661253U CN 201921948185 U CN201921948185 U CN 201921948185U CN 211661253 U CN211661253 U CN 211661253U
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centering
workpiece
piston
spring
clamping jaw
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许娟萍
朱杰派
颜井柱
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Vcst Automotive Components Changzhou Co ltd
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Vcst Automotive Components Changzhou Co ltd
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Abstract

本实用新型公开了一种用于齿轮加工螺旋升降自动定心液压压紧卡盘,主盘体的内腔中安装有活塞,基本夹爪固定在主盘体端面,定心夹爪固定在基本夹爪上,活塞朝向端面的孔内安装有第一弹簧和第二弹簧,活塞与拉杆连接,压块固定在旋转螺柱上,旋转螺柱的底端通过连接块与拉杆连接,拉杆带动活塞和旋转螺柱轴向运动对工件进行定心和夹紧,同时旋转螺柱带动压块进行螺旋转动对工件压紧。通过上述方式,本实用新型用于齿轮加工螺旋升降自动定心液压压紧卡盘通过弹簧力控制基本夹爪和定心夹爪使工件定心,通过旋转螺柱组合压板螺旋转动对工件进行压紧,具有更可靠的定心和夹紧效果,避免加工时发生变形,适用于壁厚比较薄的齿轮加工,保证加工精度。

Figure 201921948185

The utility model discloses an automatic centering hydraulic pressing chuck for gear processing screw lifting. A piston is installed in an inner cavity of a main plate body, a basic clamping claw is fixed on the end face of the main plate body, and the centering clamping claw is fixed on a basic plate. On the clamping jaw, the first spring and the second spring are installed in the hole of the piston facing the end face, the piston is connected with the pull rod, the pressure block is fixed on the rotating stud, the bottom end of the rotating stud is connected with the pull rod through the connecting block, and the pull rod drives the piston The workpiece is centered and clamped by the axial movement of the rotating stud, and at the same time, the rotating stud drives the pressing block to perform helical rotation to compress the workpiece. Through the above method, the utility model is used for the automatic centering hydraulic pressure clamping chuck of the gear processing screw lifting and lowering. The basic clamping jaw and the centering clamping jaw are controlled by the spring force to center the workpiece. It has a more reliable centering and clamping effect, avoids deformation during processing, and is suitable for the processing of gears with relatively thin wall thickness to ensure the processing accuracy.

Figure 201921948185

Description

用于齿轮加工螺旋升降自动定心液压压紧卡盘Self-centering hydraulic hold-down chuck for gear machining

技术领域technical field

本实用新型涉及齿轮加工技术领域,特别是涉及一种用于齿轮加工螺旋升降自动定心液压压紧卡盘。The utility model relates to the technical field of gear processing, in particular to a self-centering hydraulic pressing chuck used for screw lifting and lowering of gear processing.

背景技术Background technique

薄壁零件具有质量轻、节约材料、结构紧凑等特点,在汽车行业,航空航天行业中受到了愈来愈多的使用,但刚性差、强度弱,在车削加工过程中产生的切削力和切削热极易使零件变形。Thin-walled parts have the characteristics of light weight, material saving and compact structure. They are used more and more in the automotive industry and aerospace industry, but they have poor rigidity and weak strength. The cutting force and cutting force generated during the turning process Heat can easily deform parts.

目前车床上装夹工件主要是用三爪或四爪卡盘,为了夹紧工件,卡盘需要给定一个合适的夹紧力。对于一些壁厚比较厚的工件来说使用这一类的三爪或四爪卡盘都没有问题,但是对于一些厚度比较薄的齿轮而言,如果用三个卡爪固定工件,如若夹爪的夹紧力过小,工件转速很快,工件就有可能会飞出来。At present, three-jaw or four-jaw chucks are mainly used for clamping workpieces on lathes. In order to clamp the workpieces, the chuck needs to be given a suitable clamping force. For some workpieces with thicker walls, it is no problem to use this type of three-jaw or four-jaw chuck, but for some thinner gears, if three jaws are used to fix the workpiece, such as the jaws If the clamping force is too small, the workpiece rotates very fast, and the workpiece may fly out.

一般机床上所用的三爪卡盘,夹紧主要通过油缸来调整夹紧力,但是这种夹紧力的大小不能无限制调小,夹紧力偏小,加工出来的工件表面会有振刀纹,粗糙度会不符合图纸要求,目前我们加工的薄壁产品用了最小的0.5Mpa的夹紧力加工出来的产品内孔还是会有变形;如果夹紧力大了,工件则会变形,工件内孔及端面的形位公差将无法保证,同时会导致后续的磨齿等精加工工序的精度达不到最终要求。For the three-jaw chuck used in general machine tools, the clamping force is mainly adjusted by the oil cylinder, but the size of this clamping force cannot be reduced indefinitely, the clamping force is too small, and the surface of the processed workpiece will vibrate. The roughness will not meet the requirements of the drawing. At present, the thin-walled products we process are processed with a minimum clamping force of 0.5Mpa, and the inner hole of the product will still be deformed; if the clamping force is large, the workpiece will be deformed. The shape and position tolerances of the inner hole and end face of the workpiece cannot be guaranteed, and at the same time, the precision of the subsequent finishing processes such as gear grinding will not meet the final requirements.

实用新型内容Utility model content

本实用新型主要解决的技术问题是提供一种用于齿轮加工螺旋升降自动定心液压压紧卡盘,通过弹簧力控制基本夹爪和定心夹爪使工件定心,通过旋转螺柱组合压板螺旋转动对工件进行压紧,具有更可靠的定心和夹紧效果,避免加工时产品发生变形,适用于壁厚比较薄的齿轮加工,保证加工精度。The main technical problem to be solved by the utility model is to provide a self-centering hydraulic pressing chuck for gear machining spiral lifting, which can center the workpiece by controlling the basic clamping jaw and the centering clamping jaw by the spring force, and combine the pressing plate by rotating the stud. The helical rotation compresses the workpiece, which has more reliable centering and clamping effects, avoids product deformation during processing, and is suitable for gear processing with relatively thin wall thickness to ensure processing accuracy.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种用于齿轮加工螺旋升降自动定心液压压紧卡盘,包括:主盘体、活塞、基本夹爪、定心夹爪、拉杆、旋转螺柱和压块,In order to solve the above-mentioned technical problems, a technical solution adopted by the present utility model is to provide a self-centering hydraulic pressing chuck for gear processing screw lifting and lowering, comprising: a main disc body, a piston, a basic gripper, and a centering gripper , tie rods, rotating studs and pressure blocks,

主盘体的内腔中安装有活塞,基本夹爪固定在主盘体端面,定心夹爪通过螺钉固定在基本夹爪上,活塞朝向端面的孔内安装有第一弹簧和第二弹簧,活塞通过螺钉与拉杆连接,压块通过螺钉固定在旋转螺柱上,旋转螺柱上具有螺旋槽,旋转螺柱的底端通过连接块与拉杆连接,A piston is installed in the inner cavity of the main disc body, the basic clamping jaw is fixed on the end face of the main disc body, the centering clamping jaw is fixed on the basic clamping jaw by screws, and a first spring and a second spring are installed in the hole of the piston facing the end face, The piston is connected with the tie rod through the screw, the pressing block is fixed on the rotating stud through the screw, the rotating stud has a spiral groove, and the bottom end of the rotating stud is connected with the tie rod through the connecting block,

拉杆带动活塞和旋转螺柱进行轴向运动,对工件进行定心和夹紧;同时旋转螺柱带动压块进行螺旋转动,对工件进行压紧。The tie rod drives the piston and the rotating stud to move axially to center and clamp the workpiece; at the same time, the rotating stud drives the pressure block to rotate spirally to compress the workpiece.

在本实用新型一个较佳实施例中,主盘体内腔的活塞与基本夹爪之间为锥度配合。In a preferred embodiment of the present invention, there is a taper fit between the piston in the inner cavity of the main plate and the basic clamping jaw.

在本实用新型一个较佳实施例中,工件放置在基本夹爪和定心夹爪上待夹紧的位置,工件通过定位块进行定位并通过夹紧块夹紧,第一弹簧安装在活塞内腔的孔内对工件进行定位,第二弹簧安装在第一弹簧的外侧。In a preferred embodiment of the present invention, the workpiece is placed at the position to be clamped on the basic clamping jaw and the centering clamping jaw, the workpiece is positioned by the positioning block and clamped by the clamping block, and the first spring is installed in the piston The workpiece is positioned in the hole of the cavity, and the second spring is installed on the outside of the first spring.

在本实用新型一个较佳实施例中,基本夹爪和定心夹爪通过第一弹簧和第二弹簧的弹簧力施加到工件上。In a preferred embodiment of the present invention, the base jaw and the centering jaw are applied to the workpiece by the spring force of the first spring and the second spring.

在本实用新型一个较佳实施例中,旋转螺柱上具有固定销子,旋转螺柱在固定销子的作用下进行螺旋转动。In a preferred embodiment of the present invention, the rotating stud is provided with a fixed pin, and the rotating stud performs helical rotation under the action of the fixed pin.

在本实用新型一个较佳实施例中,拉杆向下移动时,活塞一起向下运动,基本夹爪和定心夹爪通过弹簧力同时向中心内部径向运动,对工件进行定心和夹紧;In a preferred embodiment of the present utility model, when the tie rod moves downward, the piston moves downward together, and the basic clamping jaw and the centering jaw move radially to the inside of the center by the spring force at the same time to center and clamp the workpiece. ;

拉杆向下移动时,旋转螺柱也会随之向下运动,旋转螺柱在固定销子的作用下带动压块一起进行螺旋转动,对工件进行压紧;When the tie rod moves downward, the rotating stud also moves downward, and the rotating stud drives the pressing block to rotate together under the action of the fixed pin to compress the workpiece;

拉杆向上移动时,旋转螺柱也会随之向上运动,同时旋转螺柱做螺旋转动,拉杆向上移动的同时活塞随之向上运动,基本夹爪和定心夹爪一起向中心外部径向运动,将工件松开,压板退出。When the tie rod moves upward, the rotating stud will also move upward, and at the same time, the rotating stud rotates in a spiral. When the tie rod moves upward, the piston moves upward, and the basic jaw and the centering jaw move radially to the outside of the center. Release the workpiece, and the pressure plate exits.

本实用新型的有益效果是:本实用新型用于齿轮加工螺旋升降自动定心液压压紧卡盘通过弹簧力控制基本夹爪和定心夹爪使工件定心,通过旋转螺柱组合压板螺旋转动对工件进行压紧,保证在加工壁厚比较薄的齿轮时能够对夹紧力进行调整,具有更可靠的定心和夹紧效果,避免加工时产品发生变形,保证加工精度。The beneficial effects of the utility model are as follows: the utility model is used for the automatic centering hydraulic pressure clamping chuck of the gear processing screw lifting and lowering through the spring force to control the basic clamping jaw and the centering clamping jaw to center the workpiece, and the combined pressure plate is rotated by the rotating stud. The workpiece is pressed to ensure that the clamping force can be adjusted when machining gears with relatively thin walls, which has a more reliable centering and clamping effect, avoids product deformation during machining, and ensures machining accuracy.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:

图1是本实用新型的用于齿轮加工螺旋升降自动定心液压压紧卡盘一较佳实施例的结构示意图;1 is a schematic structural diagram of a preferred embodiment of a self-centering hydraulic clamping chuck for gear processing screw lifting and lowering according to the present invention;

图2是图1的侧视图;Fig. 2 is the side view of Fig. 1;

图3是本实用新型的用于齿轮加工螺旋升降自动定心液压压紧卡盘夹紧状态一较佳实施例的结构示意图;3 is a schematic structural diagram of a preferred embodiment of the present utility model for the gear processing screw lift automatic centering hydraulic pressure chuck clamping state;

附图中各部件的标记如下:1、旋转螺柱,2、拉杆,3、活塞,4、压块,5、定位块,6、第一弹簧,7、夹紧块,8、定心夹爪,9、基本夹爪,10、固定销子,11、第二弹簧,12、工件,13、主盘体。The symbols of the components in the drawings are as follows: 1. Rotating stud, 2. Pull rod, 3. Piston, 4. Pressing block, 5. Positioning block, 6. First spring, 7. Clamping block, 8. Centering clamp Claw, 9, basic clamping jaw, 10, fixed pin, 11, second spring, 12, workpiece, 13, main body.

具体实施方式Detailed ways

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1至图3,本实用新型实施例包括:Please refer to FIG. 1 to FIG. 3, the embodiments of the present utility model include:

一种用于齿轮加工螺旋升降自动定心液压压紧卡盘,包括:主盘体13、活塞3、基本夹爪9、定心夹爪8、拉杆2、旋转螺柱1和压块4,An automatic centering hydraulic clamping chuck for gear processing screw lifting, including: a main body 13, a piston 3, a basic clamping jaw 9, a centering clamping jaw 8, a tie rod 2, a rotating stud 1 and a pressing block 4,

主盘体13的内腔中安装有活塞3,基本夹爪9固定在主盘体13端面,定心夹爪8通过螺钉固定在基本夹爪9上,主盘体13内腔的活塞与基本夹爪9之间为锥度配合。The piston 3 is installed in the inner cavity of the main disc body 13, the basic clamping jaw 9 is fixed on the end face of the main disc body 13, the centering clamping jaw 8 is fixed on the basic clamping jaw 9 by screws, and the piston in the inner cavity of the main disc body 13 is connected to the basic clamping jaw 9. There is a taper fit between the jaws 9 .

活塞3朝向端面的孔内安装有第一弹簧6和第二弹簧11,第一弹簧6安装在活塞3内腔的孔内对工件12进行定位,第二弹簧11安装在第一弹簧6的外侧,通过第一弹簧6和第二弹簧11的弹簧力控制定心夹爪8使工件12定心。A first spring 6 and a second spring 11 are installed in the hole facing the end face of the piston 3 , the first spring 6 is installed in the hole in the inner cavity of the piston 3 to position the workpiece 12 , and the second spring 11 is installed on the outside of the first spring 6 , the centering jaw 8 is controlled by the spring force of the first spring 6 and the second spring 11 to center the workpiece 12 .

活塞3通过螺钉与拉杆2连接,压块4通过螺钉固定在旋转螺柱1上,旋转螺柱1上具有螺旋槽,旋转螺柱1上具有固定销子10,旋转螺柱1在固定销子10的作用下进行螺旋转动,旋转螺柱1的底端通过连接块与拉杆2连接。The piston 3 is connected with the tie rod 2 by screws, and the pressing block 4 is fixed on the rotating stud 1 by screws. The rotating stud 1 has a spiral groove, and the rotating stud 1 has a fixed pin 10. Under the action of 10, the screw rotates, and the bottom end of the rotating stud 1 is connected with the pull rod 2 through the connecting block.

拉杆2带动活塞3和旋转螺柱1进行轴向运动,对工件12进行定心和夹紧;同时旋转螺柱1带动压块4进行螺旋转动,对工件12进行压紧。The tie rod 2 drives the piston 3 and the rotating stud 1 to move axially to center and clamp the workpiece 12 ; at the same time, the rotating stud 1 drives the pressing block 4 to rotate spirally to compress the workpiece 12 .

在实际准备加工时,采用双定心跨越技术将工件居中放置在基本夹爪9和定心夹爪8待夹紧的位置上,工件12通过定位块5进行定位并通过夹紧块7夹紧,基本夹爪9和定心夹爪8通过第一弹簧11和第二弹簧6的弹簧力施加到工件12上,同时通过工件12上的第一弹簧11进行定位。When actually preparing for processing, the double centering spanning technology is used to center the workpiece on the position to be clamped by the basic jaw 9 and the centering jaw 8, the workpiece 12 is positioned by the positioning block 5 and clamped by the clamping block 7 , the basic jaw 9 and the centering jaw 8 are applied to the workpiece 12 by the spring force of the first spring 11 and the second spring 6 , and are positioned by the first spring 11 on the workpiece 12 at the same time.

拉杆2的连续轴向运动带动旋转螺柱1进行轴向升降运动,同时旋转螺柱1在固定销子10的作用下与压块一起进行螺旋转动,使得压块4定位在所需的张紧状态,通过旋转螺柱1组合压块4对工件12进行压紧。The continuous axial movement of the tie rod 2 drives the rotating stud 1 to perform an axial lifting movement, and at the same time, the rotating stud 1 rotates with the pressure block under the action of the fixed pin 10, so that the pressure block 4 is positioned at the required tension. In the state, the workpiece 12 is compressed by rotating the stud 1 combined with the pressing block 4 .

本实用新型用于齿轮加工螺旋升降自动定心液压压紧卡盘的工作过程是:The working process of the utility model for the automatic centering of the gear processing screw lifting automatic centering hydraulic pressing chuck is as follows:

拉杆2向下移动时,活塞3一起向下运动,基本夹爪9和定心夹爪8通过弹簧力同时向中心内部径向运动,对工件12进行定心和夹紧;When the tie rod 2 moves downward, the piston 3 moves downward together, and the basic jaws 9 and the centering jaws 8 move radially to the inside of the center at the same time by the spring force, centering and clamping the workpiece 12;

拉杆2向下移动时,旋转螺柱1也会随之向下运动,旋转螺柱1在固定销子10的作用下带动压块4一起进行螺旋转动,对工件12进行压紧;When the tie rod 2 moves downward, the rotating stud 1 also moves downward, and the rotating stud 1 drives the pressing block 4 to rotate together under the action of the fixed pin 10 to compress the workpiece 12;

拉杆2向上移动时,旋转螺柱1也会随之向上运动,同时旋转螺柱1做螺旋转动,拉杆2向上移动的同时活塞3随之向上运动,基本夹爪9和定心夹爪8一起向中心外部径向运动,将工件12松开,压板4退出。When the tie rod 2 moves upward, the rotating stud 1 will also move upward, and at the same time, the rotating stud 1 does a helical rotation. When the tie rod 2 moves upward, the piston 3 moves upward along with it. The basic clamping jaw 9 and the centering clamping jaw 8 together. Moving radially to the outside of the center, the workpiece 12 is released, and the pressing plate 4 is withdrawn.

本实用新型用于齿轮加工螺旋升降自动定心液压压紧卡盘的有益效果是:The beneficial effects of the utility model for the automatic centering hydraulic pressing chuck of the gear processing screw lift are as follows:

通过弹簧力控制基本夹爪和定心夹爪使工件定心,通过旋转螺柱组合压板螺旋转动对工件进行压紧,保证在加工壁厚比较薄的齿轮时能够对夹紧力进行调整,具有更可靠的定心和夹紧效果,避免加工时产品发生变形,保证加工精度。The basic clamping jaw and the centering jaw are controlled by the spring force to center the workpiece, and the workpiece is compressed by the helical rotation of the rotating stud combination pressure plate to ensure that the clamping force can be adjusted when machining gears with relatively thin walls. More reliable centering and clamping effect, avoid product deformation during processing, and ensure processing accuracy.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.

Claims (5)

1. The utility model provides a be used for gear machining spiral lift self-centering hydraulic pressure to compress tightly chuck which characterized in that includes: a main disc body, a piston, a basic clamping jaw, a centering clamping jaw, a pull rod, a rotary stud and a pressing block,
a piston is arranged in an inner cavity of the main disc body, the basic clamping jaw is fixed on the end surface of the main disc body, the centering clamping jaw is fixed on the basic clamping jaw through a screw, a first spring and a second spring are arranged in a hole of the piston facing the end surface, the piston is connected with the pull rod through a screw, the press block is fixed on the rotary stud through a screw, a spiral groove is arranged on the rotary stud, the bottom end of the rotary stud is connected with the pull rod through a connecting block,
the pull rod drives the piston and the rotary stud to axially move, and the workpiece is centered and clamped; meanwhile, the rotary stud drives the pressing block to rotate spirally to compress the workpiece.
2. The screw-lifting self-centering hydraulic pressure chuck for gear processing according to claim 1, wherein the piston of the main chuck body cavity is in a taper fit with the base jaw.
3. The spiral lifting self-centering hydraulic pressure clamping chuck for gear processing according to claim 1, wherein the workpiece is placed on the basic clamping jaw and the centering clamping jaw at a position to be clamped, the workpiece is positioned by the positioning block and clamped by the clamping block, the first spring is installed in the hole of the inner cavity of the piston to position the workpiece, and the second spring is installed on the outer side of the first spring.
4. The screw lift self-centering hydraulic press chuck for gear machining of claim 3, wherein the base jaw and the centering jaw are applied to the workpiece by spring forces of the first spring and the second spring.
5. The spiral lifting self-centering hydraulic pressure chuck for gear processing according to claim 1, wherein the rotary stud is provided with a fixing pin, and the rotary stud is spirally rotated by the fixing pin.
CN201921948185.3U 2019-11-13 2019-11-13 Spiral lifting automatic centering hydraulic pressing chuck for gear machining Expired - Fee Related CN211661253U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921948185.3U CN211661253U (en) 2019-11-13 2019-11-13 Spiral lifting automatic centering hydraulic pressing chuck for gear machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921948185.3U CN211661253U (en) 2019-11-13 2019-11-13 Spiral lifting automatic centering hydraulic pressing chuck for gear machining

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CN211661253U true CN211661253U (en) 2020-10-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114603170A (en) * 2022-04-25 2022-06-10 内蒙古工业大学 A New Front-Type Hydraulic Six-Jaw Pipe Power Chuck
CN119217089A (en) * 2024-12-04 2024-12-31 通用技术集团机床工程研究院有限公司 Wheel body clamping device and processing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114603170A (en) * 2022-04-25 2022-06-10 内蒙古工业大学 A New Front-Type Hydraulic Six-Jaw Pipe Power Chuck
CN119217089A (en) * 2024-12-04 2024-12-31 通用技术集团机床工程研究院有限公司 Wheel body clamping device and processing device

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