CN1778327B - Drug dripping pills for the treatment of cardiovascular diseases - Google Patents
Drug dripping pills for the treatment of cardiovascular diseases Download PDFInfo
- Publication number
- CN1778327B CN1778327B CN 200410072938 CN200410072938A CN1778327B CN 1778327 B CN1778327 B CN 1778327B CN 200410072938 CN200410072938 CN 200410072938 CN 200410072938 A CN200410072938 A CN 200410072938A CN 1778327 B CN1778327 B CN 1778327B
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- ultrafiltration
- membrane
- film
- pressure
- chinese medicine
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- Expired - Lifetime
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Landscapes
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种应用超滤工艺制备的中药。具体而言,本发明涉及一种应用超滤工艺制备的中药滴丸。The invention relates to a traditional Chinese medicine prepared by an ultrafiltration process. Specifically, the invention relates to a traditional Chinese medicine dripping pill prepared by an ultrafiltration process.
背景技术Background technique
膜分离技术(Membrane Separation Technique)是一项新兴的高效分离技术,已被国际公认为20世纪末至21世纪中期最有发展前途的一项重大高新生产技术。超滤(Ultrafiltration,UF)技术是一种膜分离技术,其基本原理是利用膜孔选择性筛分性能,以分离、提纯和浓缩物质。超滤方法,是利用高分子材料制成的各向异性膜(即不对称膜)为过滤介质,在常温条件下,依靠一定的压力和流速,使溶液流经膜面,迫使低分子量物质透过膜,而使高分子物质被截留。Membrane separation technology (Membrane Separation Technique) is a new high-efficiency separation technology, which has been internationally recognized as the most promising high-tech production technology from the end of the 20th century to the middle of the 21st century. Ultrafiltration (UF) technology is a membrane separation technology whose basic principle is to use the selective screening performance of membrane pores to separate, purify and concentrate substances. The ultrafiltration method uses an anisotropic membrane (that is, an asymmetric membrane) made of polymer materials as the filter medium. Under normal temperature conditions, relying on a certain pressure and flow rate, the solution flows through the membrane surface, forcing low molecular weight substances to permeate. Through the membrane, the polymer substances are intercepted.
由于超滤方法为物理方法,具有不须反复加热,没有“相态”变化,破坏有效成分的可能性较其它通用方法为少,工艺流程短等特点,因而其应用于提取中药有效成分的研究日益活跃,部分产品已从实验室研究走向工业生产.解放军304医院王世岭等人用超滤法提取黄芩中有效成分黄芩甙,结果表明超滤法在产率、纯度方面均较常法为优,且一次超滤即可达到注射剂要求,不需再行精制,工艺简单,生产周期可缩短1~2倍(王世岭,郑殿宝“超滤法提取黄芩甙的初步考察”,中成药研究,1988(3):5).王世岭等还进一步研究了超滤法提取黄芩甙的最佳工艺条件,实验结果证明选用适宜孔径(截留分子量为6000~10000)的超滤膜是提高黄芩甙收率和质量的关键,同时升高药液温度或降低浓度,严格控制pH值(酸化时pH=1.5,碱溶时pH=7.0),可显著提高超滤速度,获得最佳产出效果(王世岭,“超滤法一次提取黄芩甙的工艺研究”,中成药,1994,16(3):2).许金林等将超滤法(聚砜膜,截留分子量6000)用于植酸的制备中,植酸得率为86.4%,比常规的植酸盐法提高12.6%,且超滤法所得植酸几乎不含无机磷,外观透明几近无色(许金林,许杰,汪远金“膜分离技术制备植酸的研究”,中国医药工业杂志,1994,25(4):150).何昌生等应用超滤技术分离精制甜菊糖甙,采用超薄型板式超滤器和截留分子量为10000的醋酸纤维素膜(CA膜)对甜菊糖甙进行净化现场实验,其工艺流程合理可行.超滤器性能稳定,膜的脱色性能和除杂质效果良好,可较好地解决甜菊糖甙生产中常常出现的沉淀和灌封时起泡问题(何昌生,王炳南,朱姗姗“甜菊糖甙超滤的应用研究”,水处理技术,1994,20(2):89).黄自强采用超滤膜(截留分子量为4000和10000的聚砜膜)精制油茶皂甙,与国内大都采用的漂白法、再结晶法、醇醚沉淀法及碱式盐沉淀法比较,超滤法流程简单,效率高,费用低,对除去粗油茶皂甙中的油脂、色素、糖类及其他亲水性强的杂质,都能达到预期效果(黄自强,“超滤膜法精制油茶皂甙初探”水处理技术,1995,21(2):99).南京中医药大学郭立玮等比较研究了水醇法与超滤法澄清山茱萸制剂对其制剂所含成分的影响,结果证实超滤法对去除药液中糖类杂质更为有效,截留分子量为10000的超滤膜对马钱素(分子量为384)无明显影响,但截留分子量为1000的膜使马钱素损失50%左右(郭立玮,彭国平,潘扬等“水醇法与膜分离法精制含山茱萸中药制剂的比较研究”,中成药,1999,21(2):59).王成章等采用超滤法(聚砜膜,截留分子量30000)和聚酰胺树脂吸附洗脱法对银杏叶的乙醇提取液进行分离、纯化,经高效液相色谱(HPLC)检测,银杏黄酮甙含量在45%左右,得率为0.5%~0.7%,较常规水蒸气蒸馏法、有机溶剂提取法为优,而且在超滤工艺中可减少废水排放,保护环境,降低生产成本,提高经济效益(王成章等“超滤在纯化银杏叶黄酮甙中的应用”,林业科技通讯,1997,(2):21).Because the ultrafiltration method is a physical method, it has the characteristics of no need for repeated heating, no "phase state" change, less possibility of destroying active ingredients than other general methods, and short process flow, so it is applied to the research of extracting active ingredients of traditional Chinese medicine It is becoming more and more active, and some products have moved from laboratory research to industrial production. Wang Shiling and others in the PLA 304 Hospital used ultrafiltration to extract the active ingredient baicalin in Scutellaria baicalensis. The results showed that the ultrafiltration method was better than the conventional method in terms of yield and purity. And once ultrafiltration can meet the requirement of injection, no further refinement is needed, the process is simple, and the production cycle can be shortened by 1 to 2 times (Wang Shiling, Zheng Dianbao "Preliminary investigation of extracting baicalin by ultrafiltration", Chinese patent medicine research, 1988 (3 ): 5). Wang Shiling and others have further studied the optimal process conditions for extracting baicalin by ultrafiltration. The experimental results prove that the ultrafiltration membrane with suitable pore size (molecular weight cut-off is 6000~10000) is the best way to improve the yield and quality of baicalin. The key is to increase the temperature of the liquid medicine or reduce the concentration at the same time, and strictly control the pH value (pH=1.5 during acidification, pH=7.0 during alkali dissolution), which can significantly increase the ultrafiltration speed and obtain the best output effect (Wang Shiling, "Ultrafiltration A study on the process of extracting baicalin at one time", Chinese patent medicine, 1994, 16 (3): 2). Xu Jinlin et al. used ultrafiltration (polysulfone membrane, molecular weight cut-off 6000) in the preparation of phytic acid, and the yield of phytic acid It is 86.4%, 12.6% higher than the conventional phytate method, and the phytic acid obtained by the ultrafiltration method almost does not contain inorganic phosphorus, and the appearance is transparent and almost colorless (Xu Jinlin, Xu Jie, Wang Yuanjin "Research on the Preparation of Phytic Acid by Membrane Separation Technology" , Chinese Journal of Pharmaceutical Industry, 1994, 25 (4): 150). He Changsheng and other applications of ultrafiltration technology to separate and refine stevioside, using ultra-thin plate ultrafilter and cellulose acetate membrane (CA membrane) with a molecular weight cut-off of 10000 ) field experiments on stevioside purification, the process flow is reasonable and feasible. The performance of the ultrafilter is stable, the decolorization performance of the membrane and the effect of removing impurities are good, and it can better solve the precipitation and potting that often occur in the production of stevioside. Foaming problem (He Changsheng, Wang Bingnan, Zhu Shanshan "Research on the application of stevioside ultrafiltration", Water Treatment Technology, 1994, 20(2): 89). Huang Ziqiang used ultrafiltration membranes (molecular weight cut-offs of 4000 and 10000 Compared with the bleaching method, recrystallization method, alcohol ether precipitation method and basic salt precipitation method that are mostly used in China, the ultrafiltration process is simple, efficient, and low in cost. Oils, pigments, sugars and other highly hydrophilic impurities in the water can achieve the desired effect (Huang Ziqiang, "Preliminary Study on the Purification of Camellia Camellia Saponin by Ultrafiltration Membrane Method", Water Treatment Technology, 1995, 21(2): 99). Guo Liwei from Nanjing University of Traditional Chinese Medicine compared and studied the effects of water-alcohol method and ultrafiltration method on the clarification of Cornus officinalis preparations on the ingredients contained in the preparations. The ultrafiltration membrane has no obvious effect on loganin (molecular weight is 384), but the membrane with a molecular weight cut-off of 1000 makes loganin lose about 50% Right (Guo Liwei, Peng Guoping, Pan Yang, etc. "Comparative research on refining traditional Chinese medicine preparations containing Cornus officinalis by water-alcohol method and membrane separation method", Chinese Patent Medicine, 1999, 21 (2): 59). Wang Chengzhang et al. Sulfone membrane, molecular weight cut-off 30000) and polyamide resin adsorption and elution method are used to separate and purify the ethanol extract of Ginkgo biloba leaves. After detection by high performance liquid chromatography (HPLC), the content of glycosides in Ginkgo biloba is about 45%, and the yield is 0.5% %~0.7%, compared with conventional steam distillation method, organic solvent extraction method is superior, and can reduce waste water discharge in ultrafiltration process, protect environment, reduce production cost, improve economic benefit (Wang Chengzhang etc. " ultrafiltration is in purifying ginkgo The application of lutein glycosides", Forestry Science and Technology Communication, 1997, (2): 21).
超滤技术应用于中药制剂的生产虽有其独特的优点,但其推广应用的程度仍然十分有限,究其原因,尚存在以下问题:Although the application of ultrafiltration technology in the production of traditional Chinese medicine preparations has its unique advantages, the extent of its application is still very limited. The reason is that there are still the following problems:
(1)中草药成分复杂,特别是许多复方制剂,有效成分还未完全清楚,因此在将超滤技术应用于中草药制剂之前需要进行十分深入的研究。例如由于成分的复杂性,在未进行大量的药理和临床研究试验充分评价超滤对中药制剂中各成分的药效影响程度之前,不可能将超滤法应用于大多数中药制剂的生产。(1) The composition of Chinese herbal medicine is complex, especially in many compound preparations, the active ingredients have not been fully understood, so it needs to be thoroughly studied before applying ultrafiltration technology to Chinese herbal medicine preparations. For example, due to the complexity of the components, it is impossible to apply ultrafiltration to the production of most traditional Chinese medicine preparations before a large number of pharmacological and clinical research tests are conducted to fully evaluate the effect of ultrafiltration on the efficacy of each component in traditional Chinese medicine preparations.
(2)膜材料的品种少,膜孔径分布宽,性能欠稳定。在中药制剂生产中使用过的超滤膜材料有醋酸纤维素、聚丙烯腈、聚砜、磺化聚砜、聚砜酰胺等。按其对水的亲和性分类,大致可分为两类:疏水性膜材料和亲水性膜材料。醋酸纤维素、磺化聚砜等亲水性膜材料对溶质吸附少,截留分子量较小,但热稳定性差,机械强度、抗化学药品性、抗细菌侵蚀能力通常不高;聚砜等疏水性膜材,机械强度高,耐高温、耐溶剂、耐生物降解,但因分子链中含有大量疏水性基因或链节,并带有较多静电荷,因而膜透水速度低,抗污染能力较低。(2) There are few types of membrane materials, the membrane pore size distribution is wide, and the performance is not stable. The ultrafiltration membrane materials used in the production of traditional Chinese medicine preparations include cellulose acetate, polyacrylonitrile, polysulfone, sulfonated polysulfone, polysulfone amide, etc. According to its affinity to water, it can be roughly divided into two categories: hydrophobic membrane materials and hydrophilic membrane materials. Hydrophilic membrane materials such as cellulose acetate and sulfonated polysulfone have less adsorption of solutes and a smaller molecular weight cut-off, but poor thermal stability, mechanical strength, chemical resistance, and bacterial erosion resistance are usually not high; polysulfone and other hydrophobic Membrane material has high mechanical strength, high temperature resistance, solvent resistance, and biodegradation resistance, but because the molecular chain contains a large number of hydrophobic genes or chain links, and has a lot of electrostatic charges, the membrane has a low water permeability and low anti-pollution ability .
(3)膜的污染问题是阻碍超滤技术由实验室研究走向工业应用阶段的最大障碍。在中药制剂的超滤过程中,若药液预处理效果不佳时,膜面易污染,膜孔堵塞,使渗透通量即生产率下降,甚至不能正常工作,生产效率降低,成本上升,导致膜的使用寿命缩短。(3) Membrane fouling is the biggest obstacle preventing ultrafiltration technology from laboratory research to industrial application. In the ultrafiltration process of traditional Chinese medicine preparations, if the pretreatment effect of the liquid medicine is not good, the membrane surface will be easily polluted and the membrane pores will be blocked, which will reduce the permeation flux, that is, the productivity, or even fail to work normally, reduce the production efficiency, and increase the cost, resulting in membrane shortened service life.
(4)膜组件的选择方法尚未建立起来,超滤操作参数尚需优化。影响超滤效果的因素很多,包括膜组件的选择,工艺参数的确定及超滤器使用后的清洗方法等。因此适用于中药体系超滤用的超滤设备及操作工艺,有待进一步研究。(4) The selection method of membrane modules has not been established yet, and the operating parameters of ultrafiltration still need to be optimized. There are many factors that affect the effect of ultrafiltration, including the selection of membrane components, the determination of process parameters and the cleaning method of the ultrafilter after use. Therefore, the ultrafiltration equipment and operating technology suitable for ultrafiltration of traditional Chinese medicine systems need further research.
发明人经过长期不懈地努力,通过对大量实验数据进行分析,确定了合适的工艺操作条件,为利用超滤法进行本发明药物的工业化生产提供了具体的解决方案。After long-term and unremitting efforts, the inventor determined the appropriate process operating conditions by analyzing a large number of experimental data, and provided a specific solution for the industrial production of the drug of the present invention by ultrafiltration.
发明内容Contents of the invention
本发明的目的在于提供一种治疗心血管疾病的中药滴丸。The object of the present invention is to provide a kind of traditional Chinese medicine dripping pill for treating cardiovascular disease.
本发明是通过下述技术步骤实现的:以川芎、三七和降香油为原料药,按照以下步骤进行制备:The present invention is achieved through the following technical steps: using Rhizoma Chuanxiong, Panax notoginseng and Dalbergia oil as raw materials, it is prepared according to the following steps:
(1)将川芎、三七混合或单独制成水提液或醇提液;(1) Mix Rhizoma Chuanxiong and Panax notoginseng or make water extract or alcohol extract separately;
(2)对所述的提取液进行初步澄清处理;(2) Carry out preliminary clarification treatment to described extract;
(3)进一步对所述的提取液进行超滤处理;(3) further carry out ultrafiltration treatment to described extract;
(4)将超滤液浓缩成浸膏;加入降香油,与辅料混和均匀后,制成滴丸制剂。(4) Concentrate the ultrafiltrate into an extract; add balsamic oil, mix evenly with auxiliary materials, and make a drop pill preparation.
上述原料药的重量百分比为:川芎20%~97%,三七2%~79%,降香油0.2%~3%;优选为川芎63.0%%~94%,三七4.0%~35.0%,降香油0.5%~2.0%;更优选为川芎75.2%~90%,三七9%~23.5%,降香油0.5%~1.3%。川芎、三七、降香油的重量百分比之和为100%。The weight percent of above-mentioned crude drug is: Rhizoma Chuanxiong 20%~97%, Panax notoginseng 2%~79%, balm oil 0.2%~3%; Be preferably Chuanxiong 63.0%%~94%, Radix notoginseng 4.0%~35.0%. Sesame oil 0.5%-2.0%; more preferably Chuanxiong 75.2%-90%, Panax notoginseng 9%-23.5%, and balm oil 0.5%-1.3%. The sum of the percentages by weight of Rhizoma Chuanxiong, Panax notoginseng and balm oil is 100%.
上述原料降香油可以用苏合香替换,即上述原料药可为川芎20%~97%,三七2%~79%,苏合香0.2%~3%;优选为川芎63.0%%~94%,三七4.0%~35.0%,苏合香0.5%~2.0%;更优选为川芎75.2%~90%,三七9%~23.5%,苏合香0.5%~1.3%.川芎、三七、苏合香的重量百分比之和为100%.The above-mentioned raw material balm oil can be replaced by styrax, that is, the above-mentioned raw material can be 20%-97% of Chuanxiong, 2%-79% of Sanqi, 0.2%-3% of Styrax; preferably 63.0%-94% of Chuanxiong and 4.0% of Panax notoginseng %~35.0%, Styrax 0.5%~2.0%; more preferably Chuanxiong 75.2%~90%, Panax notoginseng 9%~23.5%, Styrax 0.5%~1.3%. The sum of the weight percentages of Chuanxiong, Sanqi and Styrax is 100 %.
本发明技术步骤(1)中,醇提液可为不同浓度的低级醇如甲醇、乙醇、正丙醇、异丙醇、正丁醇、异丁醇等的提取液或其混合物的提取液。醇提液可不浓缩或适当浓缩后进行下一步的初步澄清处理。In the technical step (1) of the present invention, the alcohol extract can be lower alcohols of different concentrations such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, etc., or extracts of their mixtures. The alcohol extract can be subjected to the next preliminary clarification treatment without concentration or after proper concentration.
本发明技术步骤(2)中,初步的澄清处理可用一般的材料如纱布、丝绢等进行粗滤,也可用较专业的材料如陶瓷膜进行微滤,也可经高速离心后分取上清液,也可用絮凝剂如壳聚糖絮凝澄清剂、101果汁澄清剂、ZTC1+1天然澄清剂、蛋清絮凝剂等吸附澄清而除去药液中较大的悬浮颗粒,还可用醇沉法除去大部份杂质。既可单用上述澄清方法,也可联合应用,例如粗滤-吸附澄清,吸附澄清-高速离心,粗滤-微滤,粗滤-醇沉等。初步澄清处理的溶液可不浓缩或适当浓缩后进行下一步的超滤;优选不进行浓缩即进行下一步的超滤。In the technical step (2) of the present invention, preliminary clarification treatment can carry out rough filtration with general material such as gauze, silk silk etc., also can carry out microfiltration with more professional material such as ceramic membrane, also can get supernatant after high-speed centrifugation Liquid, also can use flocculant such as chitosan flocculation clarifier, 101 fruit juice clarifier, ZTC1+1 natural clarifier, egg white flocculant etc. Some impurities. The above clarification methods can be used alone or in combination, such as coarse filtration-adsorption clarification, adsorption clarification-high-speed centrifugation, coarse filtration-microfiltration, coarse filtration-alcohol precipitation, etc. The solution that has been preliminarily clarified can be subjected to the next step of ultrafiltration without concentration or after being properly concentrated; preferably, the next step of ultrafiltration is performed without concentration.
本发明技术步骤(3)中,超滤所用的超滤膜可为二醋酸纤维素膜(CA)、三醋酸纤维素膜(CTA)、氰乙基醋酸纤维素膜(CN-CA)、聚砜膜(PS)、磺化聚砜膜(SPS)、聚醚砜膜(PES)、磺化聚醚砜膜(SPES)、聚砜酰胺膜(PSA)、酚酞侧基聚芳砜膜(PDS)、聚偏氟乙烯膜(PVDF)、聚丙烯腈膜(PAN)、聚酰亚胺膜(N)、纤维素膜、甲基丙烯酸甲酯-丙烯腈共聚物膜(MMA-AN)、聚丙烯腈/二醋酸纤维素(PAN/CA)共混膜,动态形成的超滤膜,以及上述膜的改性膜。优选为二醋酸纤维素膜(CA)、三醋酸纤维素膜(CTA)、聚砜膜(PS)、磺化聚砜膜(SPS)、聚醚砜膜(PES)、磺化聚醚砜膜(SPES)、聚砜酰胺膜(PSA),聚偏氟乙烯膜(PVDF)、聚丙烯腈膜(PAN)。In the technical step (3) of the present invention, the ultrafiltration membrane used for ultrafiltration can be cellulose diacetate membrane (CA), cellulose triacetate membrane (CTA), cyanoethyl cellulose acetate membrane (CN-CA), polyester Sulfone membrane (PS), sulfonated polysulfone membrane (SPS), polyethersulfone membrane (PES), sulfonated polyethersulfone membrane (SPES), polysulfone amide membrane (PSA), phenolphthalein side group polyarylsulfone membrane (PDS) ), polyvinylidene fluoride film (PVDF), polyacrylonitrile film (PAN), polyimide film (N), cellulose film, methyl methacrylate-acrylonitrile copolymer film (MMA-AN), poly Acrylonitrile/cellulose diacetate (PAN/CA) blend membranes, dynamically formed ultrafiltration membranes, and modified membranes of the above membranes. Preferably cellulose diacetate membrane (CA), cellulose triacetate membrane (CTA), polysulfone membrane (PS), sulfonated polysulfone membrane (SPS), polyethersulfone membrane (PES), sulfonated polyethersulfone membrane (SPES), polysulfoneamide membrane (PSA), polyvinylidene fluoride membrane (PVDF), polyacrylonitrile membrane (PAN).
上述超滤膜的截留分子量一般为6000~80000,优选为10000~70000,最佳为20000~50000。The molecular weight cut-off of the ultrafiltration membrane is generally 6000-80000, preferably 10000-70000, most preferably 20000-50000.
超滤既可采用错流过滤,也可采用死端过滤,但优选错流过滤。Ultrafiltration can be either cross-flow filtration or dead-end filtration, but cross-flow filtration is preferred.
超滤工艺的操作条件如下:The operating conditions of the ultrafiltration process are as follows:
(1)超滤的进液口压力为0.1~0.5MPa,优选为0.1~0.35Mpa,最佳为0.25~0.35Mpa;超滤的出液口压力比进液口压力低0.5~0.25kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.1~0.2Mpa。(1) The inlet pressure of the ultrafiltration is 0.1-0.5MPa, preferably 0.1-0.35Mpa, and most preferably 0.25-0.35Mpa; the outlet pressure of the ultrafiltration is 0.5-0.25kPa lower than the inlet pressure. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are adopted, and the pressure fluctuation difference is 0.1-0.2Mpa.
(2)料液流速为1.0~4.0m/s,优选为2.0~3.0m/s。超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为1.0~2.0m/s。(2) The flow rate of the feed liquid is 1.0-4.0 m/s, preferably 2.0-3.0 m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unsteady flow in the membrane channel, and the flow velocity fluctuation difference is 1.0-2.0m/s.
(3)在超滤系统中间歇通入高压惰性气体如氮气,形成气液脉冲流,周期为0.5h~2h通气一次,每次1分钟。(3) In the ultrafiltration system, high-pressure inert gas such as nitrogen is fed intermittently to form a gas-liquid pulse flow, and the cycle is 0.5h-2h to ventilate once, each time for 1 minute.
(3)料液温度为15~50℃,优选为20~40℃。(3) The feed liquid temperature is 15-50°C, preferably 20-40°C.
(4)当料液原液被浓缩1/15~1/5时,再加水或稀醇溶液超滤1~2次;优选为当料液原液被浓缩1/12~1/8时,再加水或稀醇溶液超滤1~2次。(4) When the stock solution is concentrated by 1/15 to 1/5, add water or dilute alcohol solution for ultrafiltration 1 to 2 times; preferably when the stock solution is concentrated by 1/12 to 1/8, add water Or dilute alcohol solution ultrafiltration 1 to 2 times.
(5)料液的PH值控制在5~9,优选为6.0~7.5;(5) The pH value of the feed liquid is controlled at 5 to 9, preferably 6.0 to 7.5;
(6)反冲洗条件:反冲洗压力为0.15~2.5MPa,反冲洗周期为0.5~1.5h、反冲洗时间为1min~10min.当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,一般是工作10~20min,反冲30sec~3min.(6) Backwashing conditions: Backwashing pressure is 0.15-2.5MPa, backwashing cycle is 0.5-1.5h, backwashing time is 1min-10min. Or several sets of normal ultrafiltration and split out a part of the filtrate to backflush the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time, usually working for 10-20min, and backflushing for 30sec-3min.
(7)化学清洗周期为0.5个月~2个月,化学清洗药剂一般为稀酸、稀碱、表面活性剂,优选为稀碱例如0.5%~4.0%氢氧化钠,1.5%氢氧化钠和2%次氯酸钠的混合溶液等,pH值为10~12,清洗工作压力为0.05~1.0MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。(7) The chemical cleaning cycle is 0.5 months to 2 months. The chemical cleaning agents are generally dilute acids, dilute alkalis, and surfactants, preferably dilute alkalis such as 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and The mixed solution of 2% sodium hypochlorite, etc., the pH value is 10-12, and the cleaning working pressure is 0.05-1.0MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
在超滤过程中,既可单独使用周期性压力波动或者周期性流量波动或者周期性通入惰性气体,也可联合使用,即周期性压力波动和周期性流量波动联合使用,或者周期性压力波动和周期性通入惰性气体联合使用,或者周期性流量波动和周期性通入惰性气体联合使用,或者三者一起联合使用。In the ultrafiltration process, periodic pressure fluctuations or periodic flow fluctuations or periodic inert gas injections can be used alone, or in combination, that is, periodic pressure fluctuations and periodic flow fluctuations are used in combination, or periodic pressure fluctuations It is used in combination with periodic inert gas injection, or in combination with periodic flow fluctuations and inert gas injection, or in combination with the three.
本发明技术步骤(4)中,将超滤液浓缩成浸膏后,与降香油或苏合香及辅料混和均匀后,加热化料,移入滴丸机的滴罐,药液滴至低温液体石蜡中,除去液体石蜡,选丸。In the technical step (4) of the present invention, after the ultrafiltrate is concentrated into an extractum, after mixing evenly with balsamic oil or styrax and auxiliary materials, the material is heated, moved into the dropping tank of the dropping pill machine, and the medicinal liquid is dropped into low-temperature liquid paraffin , remove the liquid paraffin, and choose pills.
其中:辅料为聚乙二醇-6000,其凝点53~58℃,加入量为浸膏与降香或苏合香重量的2~6倍;化料温度为60~100℃;液体石蜡的温度为0~10℃(最佳为5~10℃);丸重为5~50mg/粒,直径1.95~4.29mm。Among them: the auxiliary material is polyethylene glycol-6000, its freezing point is 53-58 °C, and the amount added is 2-6 times the weight of the extract, baldwood or styrax; the temperature of the chemical material is 60-100 °C; the temperature of the liquid paraffin is 0-10°C (optimally 5-10°C); pill weight 5-50mg/pellet, diameter 1.95-4.29mm.
实验例本发明药物治疗冠心病心绞痛临床观察Experimental example The present invention medicine treats the clinical observation of coronary heart disease angina pectoris
1资料与方法1 Materials and methods
1.1一般资料:选择符合WHO关于稳定型心绞痛诊断标准,具有至少3个月典型劳累型心绞痛病史,心绞痛发作每周≥5次,经休息或舌下含服硝酸甘油可缓解症状的病人作为观察对象的300例患者,其中男220例、女80例,年龄48~80岁,平均59.2岁,病程1~4.5年,其中陈旧性心梗52例,合并高血压病48例,合并高脂血症40例,合并糖尿病38例。1.1 General information: Select patients who meet the WHO diagnostic criteria for stable angina pectoris, have a history of typical exertional angina pectoris for at least 3 months, have angina pectoris attacks ≥ 5 times a week, and can relieve symptoms by rest or sublingual nitroglycerin as observation objects. 300 patients, including 220 males and 80 females, aged 48 to 80 years, with an average age of 59.2 years, and a course of disease of 1 to 4.5 years, including 52 cases of old myocardial infarction, 48 cases of hypertension, and hyperlipidemia 40 cases, 38 cases of diabetes mellitus.
1.2观察方法:将300例患者采用随机双盲法分为治疗组160例、对照组140例。治疗前两周停服其他抗心绞痛药,高脂血症者停用降脂药。治疗组给本发明药物,每次10粒,每日3次;对照组消心痛,每次10mg,每日3次。疗程均为8周。全部患者于治疗前、治疗1个月以及疗程结束后,血尿常规、血脂、肝肾功能、心电图及动态心电图检查。服药期间每周记录心绞痛发作次数,检测血压、心率、记录副作用。1.2 Observation method: 300 patients were randomly divided into a treatment group of 160 cases and a control group of 140 cases by random double-blind method. Stop taking other anti-anginal drugs two weeks before treatment, and stop using lipid-lowering drugs for those with hyperlipidemia. The treatment group is given medicine of the present invention, each 10, every day 3 times; Control group's Xiaoxintong, each 10mg, every day 3 times. The course of treatment was 8 weeks. All patients had hematuria routine, blood lipid, liver and kidney function, electrocardiogram and dynamic electrocardiogram examination before treatment, after one month of treatment and after the course of treatment. During the medication period, the number of angina attacks, blood pressure, heart rate, and side effects were recorded every week.
1.3疗效判断标准:1.3 Efficacy Judgment Criteria:
1.3.1心绞痛症状:疗程结束后,心绞痛完全消失或减少发作次数超过治疗前90%以上者为显效。减少次数超过治疗前50%以上,但未达到90%者为有效。心绞痛症状无减少或减少次数不足治疗前总数的50%者为无效。1.3.1 Symptoms of angina pectoris: after the course of treatment, angina pectoris completely disappears or the number of attacks is reduced by more than 90% before treatment, which is markedly effective. It is effective if the frequency of reduction is more than 50% before treatment, but less than 90%. If the symptoms of angina pectoris are not reduced or the number of reductions is less than 50% of the total number before treatment, it is invalid.
1.3.2心电图改善:①显效:心电图恢复至“大致正常”或达到正常。②有效:S-T段降低,治疗后回升0.05mV以上,但未达到正常水平,在主要导联倒置T波变浅(达25%以上)或T波由平坦变直立、房室或房内传导阻滞改善者。③无效:心电图基本与治疗前相同。④加重:S-T段较治疗前降低0.05mV以上。在主要导联倒置T波加深(达25%以上)或直立T波平坦,平坦T波变倒置,出现异位心律、房室传导阻滞或室内传导阻滞。1.3.2 Improvement of ECG: ①Significant effect: ECG returns to "approximately normal" or reaches normal. ②Effective: the S-T segment is lowered, and it rises above 0.05mV after treatment, but it does not reach the normal level, and the inverted T wave in the main lead becomes shallow (up to 25%) or the T wave changes from flat to upright, atrioventricular or intraatrial conduction resistance stagnation improver. ③ Invalid: The electrocardiogram is basically the same as before treatment. ④ Aggravation: S-T segment decreased by more than 0.05mV compared with before treatment. The inverted T wave in the main lead is deepened (up to 25%) or the upright T wave is flat, and the flat T wave becomes inverted, and ectopic heart rhythm, atrioventricular block or indoor conduction block occurs.
2结果2 results
2.1心绞痛症状的疗效:见表1。2.1 Curative effect of angina symptoms: see Table 1.
表1两组心绞痛症状疗效比较Table 1 Comparison of curative effect of angina pectoris symptoms in two groups
从表1可以看出两组比较总有效率差异不显著(P>0.05),但治疗组显效率达69.4%,对照组为51.0%,两组有显著差异(P<0.05),表明本发明药物优于消心痛。As can be seen from Table 1, two groups of comparison total effective rate differences are not significant (P>0.05), but the treatment group marked rate reaches 69.4%, and matched group is 51.0%, two groups have significant difference (P<0.05), show that the present invention Drugs are better than Painol.
2.2心电图疗效比较:见表2。2.2 Comparison of curative effect of electrocardiogram: see Table 2.
表2两组心电图疗效分析Table 2 Analysis of curative effect of electrocardiogram in two groups
从表2可以看出治疗组心电图疗效显效率达20%,总有效率62.5%。对照组显效率11.42%,总有效率39.99%,组间经统计学处理P<0.05,有明显差异,说明本发明药物在改善心肌缺血性心电图方面优于消心痛。两组在治疗中及疗程结束后心电图S-T段及T波均未发现有加重病例,亦未发现出现异位心律、房室或室内传导阻滞。It can be seen from Table 2 that the effective rate of electrocardiogram in the treatment group was 20%, and the total effective rate was 62.5%. The effective rate of the control group was 11.42%, and the total effective rate was 39.99%. There was a significant difference between the groups at P<0.05 through statistical processing, indicating that the drug of the present invention is better than Xiaoxintong in improving myocardial ischemic electrocardiogram. During the course of treatment and after the course of treatment, no exacerbation cases were found in the S-T segment and T wave of electrocardiogram in the two groups, and no ectopic heart rhythm, atrioventricular or indoor conduction block was found.
具体实施方式Detailed ways
以下结合实施例对本发明作进一步的阐述。这些实施例仅用于例举的目的,而不是以任何方式限制本发明。The present invention will be further elaborated below in conjunction with embodiment. These examples are for illustrative purposes only and do not limit the invention in any way.
实施例一Embodiment one
原料药采用川芎45.0g、三七14.0g、降香油0.8g。The raw materials are 45.0g Chuanxiong, 14.0g Panax notoginseng, and 0.8g balsamic oil.
用乙醇提取川芎和三七,得到川芎和三七的乙醇提取液,用纱布将此提取液过滤,收集滤液。滤液用截留分子量为6000的二醋酸纤维素膜进行超滤,过滤方式采用错流过滤。超滤工艺的操作条件为:超滤的进液口压力为0.1Mpa,超滤的出液口压力比进液口压力低0.5kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.1Mpa。料液流速为1.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为1.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为0.5h通气一次,每次1分钟。料液温度为15℃,当料液原液被浓缩1/15时,再加水或稀醇溶液超滤1次,料液的PH值控制在5。反冲洗压力为0.15MPa,反冲洗周期为0.5h、反冲洗时间为1min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作10min,反冲30sec。化学清洗周期为0.5月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为0.05MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Extract Chuanxiong and Sanqi with ethanol to obtain the ethanol extract of Chuanxiong and Sanqi, filter the extract with gauze, and collect the filtrate. The filtrate was ultrafiltered with a cellulose diacetate membrane with a molecular weight cut-off of 6000, and the filtration method was cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.1Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.5kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are used, and the pressure fluctuation difference is 0.1Mpa. The flow rate of the feed liquid is 1.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel. The difference in flow rate fluctuations is 1.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 0.5h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 15°C. When the original feed liquid is concentrated by 1/15, add water or dilute alcohol solution for ultrafiltration once, and the pH value of the feed liquid is controlled at 5. The backwash pressure is 0.15MPa, the backwash cycle is 0.5h, and the backwash time is 1min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 10min, recoil for 30sec. The chemical cleaning cycle is 0.5 months, the chemical cleaning agent is a mixed solution of 0.5%-4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10-12, and the cleaning working pressure is 0.05MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏.取浸膏,加入降香油,与聚乙二醇-6000 18g混和均匀,加热至温度85℃,化料20~120分钟后,移至罐温保持在85~90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrate the ultrafiltrate to obtain an extract with a relative density of 1.35 to 1.39 (55°C). Take the extract, add balsamic oil, mix evenly with polyethylene glycol-6000 18g, heat to a temperature of 85°C, and After 20-120 minutes, move to the dropping tank of the dropping pill machine whose tank temperature is kept at 85-90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例二Embodiment two
原料药采用川芎55.8g、三七3.4g、降香油0.8g。The raw materials are 55.8g of Rhizoma Chuanxiong, 3.4g of Panax notoginseng, and 0.8g of balsamic oil.
将粗粉碎的川芎加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液,得川芎提取液。用70%乙醇提取三七,得三七提取液。将上述川芎提取液和三七提取液合并,静置,滤过。滤液用截留分子量为80000的聚砜膜进行超滤,过滤方式采用死端过滤。超滤工艺的操作条件为:超滤的进液口压力为0.5Mpa,超滤的出液口压力比进液口压力低0.25kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa。料液流速为4.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟。料液温度为50℃,当料液原液被浓缩1/5时,再加水或稀醇溶液超滤2次,料液的PH值控制在9。反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min。化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Add 5 times the amount of water to the coarsely crushed Rhizoma Chuanxiong, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, fry for 1 hour, filter, discard the filter residue, and combine the filtrates to obtain the Rhizoma Chuanxiong extract . Extract the notoginseng with 70% ethanol to obtain the notoginseng extract. The above-mentioned Chuanxiong extract and Panax notoginseng extract were combined, allowed to stand, and filtered. The filtrate was ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 80,000, and the filtration method was dead-end filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.5Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.25kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are adopted, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 4.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel. The difference in flow rate fluctuations is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 2h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 50°C. When the raw liquid of the feed liquid is concentrated by 1/5, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 9. The backwash pressure is 2.5MPa, the backwash cycle is 1.5h, and the backwash time is 10min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 20 minutes, recoil for 3 minutes. The chemical cleaning cycle is 2 months, the chemical cleaning agent is a mixed solution of 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10 to 12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏。取浸膏,加入降香油,与聚乙二醇-6000 20g混和均匀,加热至温度85℃,化料20~120分钟后,移至罐温保持在85~90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.35-1.39 (55° C.). Take the extract, add balsamic oil, mix evenly with polyethylene glycol-6000 20g, heat to a temperature of 85°C, and after 20-120 minutes, move to a dripping tank of a dripping machine with a tank temperature of 85-90°C . Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例三Embodiment three
原料药采用川芎36.0g、三七23.2g、降香油0.8g。The raw materials are chuanxiong 36.0g, notoginseng 23.2g, and balsamic oil 0.8g.
用70%乙醇提取川芎和三七,得到川芎和三七的乙醇提取液,将此提取液高速离心后分取上清液。将此液体用截留分子量为50000的聚砜膜进行超滤,过滤方式采用错流过滤。超滤工艺的操作条件为:超滤的进液口压力为0.35Mpa,超滤的出液口压力比进液口压力低0.20kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa。料液流速为3.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟。料液温度为40℃,当料液原液被浓缩1/8时,再加水或稀醇溶液超滤2次,料液的PH值控制在7.5。反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min。化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。The Rhizoma Chuanxiong and Sanqi were extracted with 70% ethanol to obtain the ethanol extract of Rhizoma Chuanxiong and Sanqi, which was centrifuged at a high speed to obtain the supernatant. The liquid is ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 50,000, and the filtration method adopts cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.35Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.20kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are adopted, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 3.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating or unstable flows in the membrane channel. The difference in flow rate fluctuations is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 2h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 40°C. When the original feed liquid is concentrated by 1/8, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 7.5. The backwash pressure is 2.5MPa, the backwash cycle is 1.5h, and the backwash time is 10min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 20 minutes, recoil for 3 minutes. The chemical cleaning cycle is 2 months, the chemical cleaning agent is a mixed solution of 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10 to 12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏。取浸膏,加入降香油,与聚乙二醇-6000 20g混和均匀,加热至温度60℃,化料20~120分钟后,移至罐温保持在90℃的滴丸机滴罐中。药液滴至7~8℃甲基硅油中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.35-1.39 (55° C.). Take the extract, add balm oil, mix evenly with polyethylene glycol-6000 20g, heat to a temperature of 60°C, and after 20 to 120 minutes of compounding, move to a dripping tank with a tank temperature of 90°C. Drop the drug solution into methyl silicone oil at 7-8°C, take out the dropping pills, remove the oil, select the pills through a screen, and make 1000 dropping pills, to get ready.
实施例四Embodiment four
原料药采用川芎50.0克,三七9.4克,降香油0.6克。The raw materials are 50.0 grams of Rhizoma Chuanxiong, 9.4 grams of Panax notoginseng, and 0.6 grams of balsamic oil.
将粗粉碎的川芎、三七药材至提取罐中,加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液。滤液用截留分子量为6000的二醋酸纤维素膜进行超滤,过滤方式采用错流过滤。超滤工艺的操作条件为:超滤的进液口压力为0.1Mpa,超滤的出液口压力比进液口压力低0.5kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.1Mpa。料液流速为1.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为1.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为0.5h通气一次,每次1分钟。料液温度为15℃,当料液原液被浓缩1/15时,再加水或稀醇溶液超滤1次,料液的PH值控制在5。反冲洗压力为0.15MPa,反冲洗周期为0.5h、反冲洗时间为1min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作10min,反冲30sec。化学清洗周期为0.5月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为0.05MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Put the coarsely crushed Ligusticum chuanxiong and Panax notoginseng into the extraction tank, add 5 times the amount of water, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, fry for 1 hour, filter, and discard the filter residue To, combine the filtrates. The filtrate was ultrafiltered with a cellulose diacetate membrane with a molecular weight cut-off of 6000, and the filtration method was cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.1Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.5kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are used, and the pressure fluctuation difference is 0.1Mpa. The flow rate of the feed liquid is 1.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel. The difference in flow rate fluctuations is 1.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 0.5h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 15°C. When the original feed liquid is concentrated by 1/15, add water or dilute alcohol solution for ultrafiltration once, and the pH value of the feed liquid is controlled at 5. The backwash pressure is 0.15MPa, the backwash cycle is 0.5h, and the backwash time is 1min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 10min, recoil for 30sec. The chemical cleaning cycle is 0.5 months, the chemical cleaning agent is a mixed solution of 0.5%-4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10-12, and the cleaning working pressure is 0.05MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.32~1.40(55℃)的浸膏。取浸膏,加入降香油,与聚乙二醇-6000 21g混和均匀,加热至温度60℃,化料20~120分钟后,移至罐温保持在90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.32-1.40 (55° C.). Take the extract, add balm oil, mix evenly with polyethylene glycol-6000 21g, heat to a temperature of 60°C, and after 20 to 120 minutes of compounding, move to a dripping tank with a tank temperature of 90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例五Embodiment five
原料药采用川芎29.0克,三七30.6克,降香油0.6克。The raw materials are 29.0 grams of Rhizoma Chuanxiong, 30.6 grams of Panax notoginseng, and 0.6 grams of balsamic oil.
将粗粉碎的川芎、三七药材至提取罐中,加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液.滤液用截留分子量为80000的聚砜膜进行超滤,过滤方式采用死端过滤.超滤工艺的操作条件为:超滤的进液口压力为0.5Mpa,超滤的出液口压力比进液口压力低0.25kPa.超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa.料液流速为4.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟.料液温度为50℃,当料液原液被浓缩1/5时,再加水或稀醇溶液超滤2次,料液的PH值控制在9.反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min.当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min.化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa.在用化学清洗剂清洗之后,再用水冲洗至近中性.Put the coarsely crushed Ligusticum chuanxiong and Panax notoginseng into the extraction tank, add 5 times the amount of water, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, fry for 1 hour, filter, and discard the filter residue Go and combine the filtrates. The filtrate is ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 80,000, and the filtration method adopts dead-end filtration. The operating conditions of the ultrafiltration process are: the pressure of the ultrafiltration inlet is 0.5Mpa, and the ultrafiltration outlet is 0.5Mpa. The inlet pressure is 0.25kPa lower than the liquid inlet pressure. The initial ultrafiltration adopts a lower pressure, and then slowly increases the pressure; in the ultrafiltration process, adopts periodic pressure fluctuations, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 4.0m /s, during the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel, and the flow velocity fluctuation difference is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system to form a gas-liquid pulse flow The period is 2 hours to ventilate once, each time for 1 minute. The temperature of the feed liquid is 50°C. When the raw liquid of the feed liquid is concentrated by 1/5, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 9. The backwashing pressure is 2.5MPa, the backwashing period is 1.5h, and the backwashing time is 10min. When the ultrafiltration components are connected in parallel to use alternate backflushing, one or several sets of them perform normal ultrafiltration and part of the filtrate To recoil the ultrafiltration membrane of another set or several sets of components, exchange after a period of time, work for 20 minutes, and recoil for 3 minutes. The chemical cleaning cycle is 2 months, and the chemical cleaning agent is 0.5% to 4.0% sodium hydroxide, The mixed solution of 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10-12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaning agent, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.32~1.40(55℃)的浸膏。取浸膏,加入降香油,与聚乙二醇-6000 20g混和均匀,加热至温度60℃,化料20~120分钟后,移至罐温保持在90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.32-1.40 (55° C.). Take the extract, add balm oil, mix evenly with polyethylene glycol-6000 20g, heat to a temperature of 60°C, and after 20 to 120 minutes of compounding, move to a dripping tank with a tank temperature of 90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例六Embodiment six
原料药采用川芎21.0克,三七38.0克,降香油0.4克。The raw materials are 21.0 grams of Rhizoma Chuanxiong, 38.0 grams of Panax notoginseng, and 0.4 grams of balsamic oil.
将粗粉碎的川芎、三七药材至提取罐中,加入0.89g碳酸氢钠,加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液。滤液用截留分子量为50000的聚砜膜进行超滤,过滤方式采用错流过滤。超滤工艺的操作条件为:超滤的进液口压力为0.35Mpa,超滤的出液口压力比进液口压力低0.20kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa。料液流速为3.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟。料液温度为40℃,当料液原液被浓缩1/8时,再加水或稀醇溶液超滤2次,料液的PH值控制在7.5。反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min。化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Put coarsely crushed Rhizoma Chuanxiong and Panax notoginseng into the extraction tank, add 0.89g sodium bicarbonate, add 5 times the amount of water, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, decoct for 1 hours, filtered, the filter residue was discarded, and the filtrates were combined. The filtrate was ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 50,000, and the filtration method was cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.35Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.20kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are adopted, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 3.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating or unstable flows in the membrane channel. The difference in flow rate fluctuations is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 2h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 40°C. When the original feed liquid is concentrated by 1/8, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 7.5. The backwash pressure is 2.5MPa, the backwash cycle is 1.5h, and the backwash time is 10min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 20 minutes, recoil for 3 minutes. The chemical cleaning cycle is 2 months, the chemical cleaning agent is a mixed solution of 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10 to 12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.32~1.40(55℃)的浸膏。取浸膏,加入降香油,与聚乙二醇-6000 18g混和均匀,加热至温度85℃,化料20~120分钟后,移至罐温保持在85~90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.32-1.40 (55° C.). Take the extract, add balsamic oil, mix evenly with polyethylene glycol-6000 18g, heat to a temperature of 85°C, and after 20-120 minutes, move to a dripping tank of a dripping machine with a tank temperature of 85-90°C . Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例七Embodiment seven
原料药采用川芎55.8g、三七3.4g、苏合香0.8g。The raw materials are Chuanxiong 55.8g, Panax notoginseng 3.4g and Styrax 0.8g.
用乙醇提取川芎和三七,得到川芎和三七的乙醇提取液,用纱布将此提取液过滤,收集滤液.滤液用截留分子量为6000的二醋酸纤维素膜进行超滤,过滤方式采用错流过滤.超滤工艺的操作条件为:超滤的进液口压力为0.1Mpa,超滤的出液口压力比进液口压力低0.5kPa.超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.1Mpa.料液流速为1.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为1.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为0.5h通气一次,每次1分钟.料液温度为15℃,当料液原液被浓缩1/15时,再加水或稀醇溶液超滤1次,料液的PH值控制在5.反冲洗压力为0.15MPa,反冲洗周期为0.5h、反冲洗时间为1min.当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作10min,反冲30sec.化学清洗周期为0.5月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为0.05MPa.在用化学清洗剂清洗之后,再用水冲洗至近中性.Extract Chuanxiong and Sanqi with ethanol to obtain the ethanol extract of Chuanxiong and Sanqi, filter the extract with gauze, and collect the filtrate. The filtrate is ultrafiltered with a cellulose diacetate membrane with a molecular weight cut-off of 6000, and the filtration method adopts cross-flow Filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.1Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.5kPa lower than the pressure of the liquid inlet. The initial ultrafiltration adopts a lower pressure, and then slowly increases the pressure ;During the ultrafiltration process, periodic pressure fluctuations are used, and the pressure fluctuation difference is 0.1Mpa. The flow rate of the feed liquid is 1.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel flow, the flow rate fluctuation difference is 1.0m/s, nitrogen is intermittently fed into the ultrafiltration system to form a gas-liquid pulse flow, and the cycle is 0.5h for one time, each time for 1 minute. The temperature of the feed liquid is 15°C. When it is concentrated by 1/15, add water or dilute alcohol solution for ultrafiltration once, and the pH value of the feed liquid is controlled at 5. The backwash pressure is 0.15MPa, the backwash cycle is 0.5h, and the backwash time is 1min. When the filter components are connected in parallel and use the method of alternate backflushing, one or several sets of them perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membranes of the other set or several sets of components, and the exchange is carried out after a period of time. 10min, backwash 30sec. The chemical cleaning cycle is 0.5 months, the chemical cleaning agent is a mixed solution of 0.5% ~ 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10 ~ 12, and the cleaning working pressure is 0.05MPa. After cleaning with chemical cleaning agent, rinse with water to near neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏。取浸膏和苏合香,与聚乙二醇-6000 18g混和均匀,加热至温度85℃,化料20~120分钟后,移至罐温保持在85~90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.35-1.39 (55° C.). Take the extract and Styrax, mix it evenly with 18g of polyethylene glycol-6000, heat it to a temperature of 85°C, and after 20-120 minutes, move it to the dropping tank of the dripping machine whose tank temperature is kept at 85-90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例八Embodiment eight
原料药采用川芎59.3g、三七6.38g、苏合香0.34g。The raw materials are Chuanxiong 59.3g, Panax notoginseng 6.38g and Styrax 0.34g.
将粗粉碎的川芎加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液,得川芎提取液。用70%乙醇提取三七,得三七提取液。将上述川芎提取液和三七提取液合并,静置,用陶瓷膜进行微滤,收集滤液。滤液用截留分子量为80000的聚砜膜进行超滤,过滤方式采用死端过滤。超滤工艺的操作条件为:超滤的进液口压力为0.5Mpa,超滤的出液口压力比进液口压力低0.25kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa。料液流速为4.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟。料液温度为50℃,当料液原液被浓缩1/5时,再加水或稀醇溶液超滤2次,料液的PH值控制在9。反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min。化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Add 5 times the amount of water to the coarsely crushed Rhizoma Chuanxiong, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, fry for 1 hour, filter, discard the filter residue, and combine the filtrates to obtain the Rhizoma Chuanxiong extract . Extract the notoginseng with 70% ethanol to obtain the notoginseng extract. The above-mentioned Chuanxiong extract and Panax notoginseng extract were combined, allowed to stand, microfiltration was performed with a ceramic membrane, and the filtrate was collected. The filtrate was ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 80,000, and the filtration method was dead-end filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.5Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.25kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are adopted, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 4.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel. The difference in flow rate fluctuations is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 2h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 50°C. When the raw liquid of the feed liquid is concentrated by 1/5, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 9. The backwash pressure is 2.5MPa, the backwash cycle is 1.5h, and the backwash time is 10min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 20 minutes, recoil for 3 minutes. The chemical cleaning cycle is 2 months, the chemical cleaning agent is a mixed solution of 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10 to 12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏。取浸膏和苏合香,与聚乙二醇-6000 20g混和均匀,加热至温度85℃,化料20~120分钟后,移至罐温保持在85~90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.35-1.39 (55° C.). Take the extract and Styrax, mix it evenly with 20g of polyethylene glycol-6000, heat it to a temperature of 85°C, and after 20-120 minutes, move it to a dropping tank of a dripping machine whose tank temperature is kept at 85-90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例九Embodiment nine
原料药采用川芎36.0g、三七23.2g、苏合香0.8g。The raw materials are 36.0g of Chuanxiong, 23.2g of Sanqi and 0.8g of Styrax.
用70%乙醇提取川芎和三七,得到川芎和三七的乙醇提取液,将此提取液高速离心后分取上清液.将此液体用截留分子量为50000的聚砜膜进行超滤,过滤方式采用错流过滤.超滤工艺的操作条件为:超滤的进液口压力为0.35Mpa,超滤的出液口压力比进液口压力低0.20kPa.超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa.料液流速为3.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟.料液温度为40℃,当料液原液被浓缩1/8时,再加水或稀醇溶液超滤2次,料液的PH值控制在7.5.反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min.当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min.化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa.在用化学清洗剂清洗之后,再用水冲洗至近中性.Extract Chuanxiong and Panax notoginseng with 70% ethanol to obtain the ethanol extract of Chuanxiong and Panax notoginseng, centrifuge the extract at high speed and separate the supernatant. The liquid is ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 50,000, filtered The method adopts cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.35Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.20kPa lower than the pressure of the liquid inlet. The initial ultrafiltration uses a lower pressure, and then Slowly increase the pressure; in the process of ultrafiltration, periodic pressure fluctuations are used, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 3.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsations in the membrane channel flow or unsteady flow, the flow rate fluctuation difference is 2.0m/s, nitrogen is fed intermittently in the ultrafiltration system to form a gas-liquid pulse flow, and the cycle is 2h for one time, each time for 1 minute. The temperature of the feed liquid is 40°C, when When the raw liquid of the feed liquid is concentrated by 1/8, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 7.5. The backwash pressure is 2.5MPa, the backwash cycle is 1.5h, and the backwash time is 10min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 20 minutes, backwash for 3 minutes. The chemical cleaning cycle is 2 months, the chemical cleaning agent is a mixed solution of 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, and the pH value is 10 to 12. The cleaning working pressure is 1.0MPa. After cleaning with chemical cleaning agent, rinse with water to near neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏。取浸膏和苏合香,与聚乙二醇-6000 20g混和均匀,加热至温度60℃,化料20~120分钟后,移至罐温保持在90℃的滴丸机滴罐中。药液滴至7~8℃甲基硅油中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.35-1.39 (55° C.). Take the extract and Styrax, mix them evenly with 20g of polyethylene glycol-6000, heat to a temperature of 60°C, and after 20 to 120 minutes of compounding, move to a dropping tank of a dripping machine whose tank temperature is kept at 90°C. Drop the drug solution into methyl silicone oil at 7-8°C, take out the dropping pills, remove the oil, select the pills through a screen, and make 1000 dropping pills, to get ready.
实施例十Embodiment ten
原料药采用川芎41.1克,三七8.0克,苏合香0.46克。The raw materials are 41.1 grams of Rhizoma Chuanxiong, 8.0 grams of Panax notoginseng, and 0.46 grams of storax.
将粗粉碎的川芎、三七药材至提取罐中,加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液。滤液用截留分子量为6000的二醋酸纤维素膜进行超滤,过滤方式采用错流过滤。超滤工艺的操作条件为:超滤的进液口压力为0.1Mpa,超滤的出液口压力比进液口压力低0.5kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.1Mpa。料液流速为1.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为1.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为0.5h通气一次,每次1分钟。料液温度为15℃,当料液原液被浓缩1/15时,再加水或稀醇溶液超滤1次,料液的PH值控制在5。反冲洗压力为0.15MPa,反冲洗周期为0.5h、反冲洗时间为1min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作10min,反冲30sec。化学清洗周期为0.5月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为0.05MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Put the coarsely crushed Ligusticum chuanxiong and Panax notoginseng into the extraction tank, add 5 times the amount of water, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, fry for 1 hour, filter, and discard the filter residue To, combine the filtrates. The filtrate was ultrafiltered with a cellulose diacetate membrane with a molecular weight cut-off of 6000, and the filtration method was cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.1Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.5kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are used, and the pressure fluctuation difference is 0.1Mpa. The flow rate of the feed liquid is 1.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel. The difference in flow rate fluctuations is 1.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 0.5h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 15°C. When the original feed liquid is concentrated by 1/15, add water or dilute alcohol solution for ultrafiltration once, and the pH value of the feed liquid is controlled at 5. The backwash pressure is 0.15MPa, the backwash cycle is 0.5h, and the backwash time is 1min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 10min, recoil for 30sec. The chemical cleaning cycle is 0.5 months, the chemical cleaning agent is a mixed solution of 0.5%-4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10-12, and the cleaning working pressure is 0.05MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.35~1.39(55℃)的浸膏。取浸膏和苏合香,与聚乙二醇-6000 21g混和均匀,加热至温度60℃,化料20~120分钟后,移至罐温保持在90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrating the ultrafiltrate to obtain an extract with a relative density of 1.35-1.39 (55° C.). Take the extract and Styrax, mix it evenly with 21g of polyethylene glycol-6000, heat it to a temperature of 60°C, and after 20-120 minutes, move it to the dripping tank of the dropping pill machine with the tank temperature kept at 90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例十一Embodiment Eleven
原料药采用川芎29.0克,三七30.6克,苏合香0.6克。29.0 grams of Ligusticum Chuanxiong, 30.6 grams of Panax notoginseng, and 0.6 grams of storax are used as raw materials.
将粗粉碎的川芎、三七药材至提取罐中,加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液.滤液用截留分子量为80000的聚砜膜进行超滤,过滤方式采用死端过滤.超滤工艺的操作条件为:超滤的进液口压力为0.5Mpa,超滤的出液口压力比进液口压力低0.25kPa.超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa.料液流速为4.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟.料液温度为50℃,当料液原液被浓缩1/5时,再加水或稀醇溶液超滤2次,料液的PH值控制在9.反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min.当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min.化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa.在用化学清洗剂清洗之后,再用水冲洗至近中性.Put the coarsely crushed Ligusticum chuanxiong and Panax notoginseng into the extraction tank, add 5 times the amount of water, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, fry for 1 hour, filter, and discard the filter residue Go and combine the filtrates. The filtrate is ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 80,000, and the filtration method adopts dead-end filtration. The operating conditions of the ultrafiltration process are: the pressure of the ultrafiltration inlet is 0.5Mpa, and the ultrafiltration outlet is 0.5Mpa. The inlet pressure is 0.25kPa lower than the liquid inlet pressure. The initial ultrafiltration adopts a lower pressure, and then slowly increases the pressure; in the ultrafiltration process, adopts periodic pressure fluctuations, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 4.0m /s, during the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel, and the flow velocity fluctuation difference is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system to form a gas-liquid pulse flow The period is 2 hours to ventilate once, each time for 1 minute. The temperature of the feed liquid is 50°C. When the raw liquid of the feed liquid is concentrated by 1/5, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 9. The backwashing pressure is 2.5MPa, the backwashing period is 1.5h, and the backwashing time is 10min. When the ultrafiltration components are connected in parallel to use alternate backflushing, one or several sets of them perform normal ultrafiltration and part of the filtrate To recoil the ultrafiltration membrane of another set or several sets of components, exchange after a period of time, work for 20 minutes, and recoil for 3 minutes. The chemical cleaning cycle is 2 months, and the chemical cleaning agent is 0.5% to 4.0% sodium hydroxide, The mixed solution of 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10-12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaning agent, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.32~1.40(55℃)的浸膏,取浸膏和苏合香,与聚乙二醇-6000 20g混和均匀,加热至温度60℃,化料20~120分钟后,移至罐温保持在90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrate the ultrafiltrate to obtain an extract with a relative density of 1.32 to 1.40 (55°C). Take the extract and Styrax, mix them evenly with 20 g of polyethylene glycol-6000, heat to a temperature of 60°C, After 120 minutes, move to the dripping tank of the dropping pill machine where the tank temperature is maintained at 90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
实施例十二Embodiment 12
原料药采用川芎21.0克,三七38.0克,苏合香0.4克。21.0 grams of Rhizoma Chuanxiong, 38.0 grams of Panax notoginseng, and 0.4 grams of Styrax are used as raw materials.
将粗粉碎的川芎、三七药材至提取罐中,加入0.89g碳酸氢钠,加5倍量水,煎煮2小时,滤过,滤渣进行第二次提取,加入4倍量水,煎1小时,滤过,滤渣弃去,合并滤液。滤液用截留分子量为50000的聚砜膜进行超滤,过滤方式采用错流过滤。超滤工艺的操作条件为:超滤的进液口压力为0.35Mpa,超滤的出液口压力比进液口压力低0.20kPa。超滤初期采用较低压力,然后慢慢升压;在超滤过程中,采用周期性压力波动,压力波动差为0.2Mpa。料液流速为3.0m/s,超滤过程中,采用周期性流量波动以便在膜通道内产生脉动流或不稳定流,流速波动差为2.0m/s,在超滤系统中间歇通入氮气,形成气液脉冲流,周期为2h通气一次,每次1分钟。料液温度为40℃,当料液原液被浓缩1/8时,再加水或稀醇溶液超滤2次,料液的PH值控制在7.5。反冲洗压力为2.5MPa,反冲洗周期为1.5h、反冲洗时间为10min。当将超滤组件并联使用交替反冲的方法时,其中一套或几套进行正常的超滤并分流出一部分滤液来反冲另一套或几套组件的超滤膜,间隔一段时间后交换进行,工作20min,反冲3min。化学清洗周期为2个月,化学清洗药剂为0.5%~4.0%氢氧化钠、1.5%氢氧化钠和2%次氯酸钠的混合溶液,pH值为10~12,清洗工作压力为1.0MPa。在用化学清洗剂清洗之后,再用水冲洗至近中性。Put coarsely crushed Rhizoma Chuanxiong and Panax notoginseng into the extraction tank, add 0.89g sodium bicarbonate, add 5 times the amount of water, decoct for 2 hours, filter, and extract the filter residue for the second time, add 4 times the amount of water, decoct for 1 hours, filtered, the filter residue was discarded, and the filtrates were combined. The filtrate was ultrafiltered with a polysulfone membrane with a molecular weight cut-off of 50,000, and the filtration method was cross-flow filtration. The operating conditions of the ultrafiltration process are: the pressure of the liquid inlet of the ultrafiltration is 0.35Mpa, and the pressure of the liquid outlet of the ultrafiltration is 0.20kPa lower than the pressure of the liquid inlet. In the initial stage of ultrafiltration, a lower pressure is used, and then the pressure is gradually increased; in the process of ultrafiltration, periodic pressure fluctuations are adopted, and the pressure fluctuation difference is 0.2Mpa. The flow rate of the feed liquid is 3.0m/s. During the ultrafiltration process, periodic flow fluctuations are used to generate pulsating flow or unstable flow in the membrane channel. The flow rate fluctuation difference is 2.0m/s. Nitrogen is intermittently fed into the ultrafiltration system , to form a gas-liquid pulse flow, and the period is 2h to ventilate once, each time for 1 minute. The temperature of the feed liquid is 40°C. When the original feed liquid is concentrated by 1/8, add water or dilute alcohol solution for ultrafiltration twice, and the pH value of the feed liquid is controlled at 7.5. The backwash pressure is 2.5MPa, the backwash cycle is 1.5h, and the backwash time is 10min. When the ultrafiltration modules are connected in parallel to use the method of alternate backflushing, one or several sets of them perform normal ultrafiltration and part of the filtrate is flowed out to backwash the ultrafiltration membrane of another set or several sets of components, and exchange after a period of time Carry out, work for 20 minutes, recoil for 3 minutes. The chemical cleaning cycle is 2 months, the chemical cleaning agent is a mixed solution of 0.5% to 4.0% sodium hydroxide, 1.5% sodium hydroxide and 2% sodium hypochlorite, the pH value is 10 to 12, and the cleaning working pressure is 1.0MPa. After cleaning with chemical cleaners, rinse with water until nearly neutral.
将所述的超滤液浓缩得到相对密度为1.32~1.40(55℃)的浸膏,取浸膏和苏合香,与聚乙二醇-6000 18g混和均匀,加热至温度85℃,化料20~120分钟后,移至罐温保持在85~90℃的滴丸机滴罐中。药液滴至7~8℃液体石蜡中,取出滴丸,除油,筛网选丸,制成1000粒滴丸,即得。Concentrate the ultrafiltrate to obtain an extract with a relative density of 1.32 to 1.40 (55°C). Take the extract and Styrax, mix it with polyethylene glycol-6000 18g, heat to a temperature of 85°C, After 120 minutes, move to the dropping tank of the dropping pill machine whose tank temperature is kept at 85-90°C. Drop the drug solution into liquid paraffin at 7-8°C, take out the dropping pills, remove the oil, select the pills through a sieve, and make 1000 dropping pills.
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