CN1576990A - Manufacturing method and structure of color filter film substrate - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种显示装置领域的彩色滤光膜基板的制造方法及其结构,特别是涉及一种利用黑树脂作为黑矩阵材料的彩色滤光膜基板的制造方法及其结构。The invention relates to a manufacturing method and structure of a color filter film substrate in the field of display devices, in particular to a manufacturing method and structure of a color filter film substrate using black resin as a black matrix material.
背景技术Background technique
随着高科技的发展,视讯产品,特别是数字化的视讯或影像装置已经成为在一般日常生活中所常见的产品。在这些数字化的视讯或影像装置中,显示器是一个重要组件,以显示相关信息。使用者可由显示器读取信息,或进而控制装置的运作。With the development of high technology, video products, especially digital video or image devices have become common products in daily life. In these digital video or image devices, the display is an important component to display relevant information. Users can read information from the display, or further control the operation of the device.
为了配合现代生活的模式,视讯或影像装置的体积日渐趋于薄轻。现有传统的阴极层射线显示器,虽然仍有其优点,但是其需占用大体积且耗电,因此配合光电技术与半导体制造技术,面板式的显示器已被发展出成为目前常见的显示器产品,例如液晶显示器。液晶显示器由于具有低电压操作、无辐射线散射、重量轻以及体积小等现有传统的阴极射线管(cathoderay tube,简称CRT)所制造的显示器无法达到的优点,与其它平板式显示器如电浆显示器及电致发光(electroluminance)显示器,而成为近年来显示器研究的主要课题,更被视为二十一世纪显示器的主流。In order to match the mode of modern life, the volume of video or image devices is becoming thinner and lighter. Although the existing traditional cathode-ray display still has its advantages, it needs to occupy a large volume and consumes power. Therefore, in combination with optoelectronic technology and semiconductor manufacturing technology, panel-type displays have been developed into common display products, such as LCD Monitor. Liquid crystal displays have the advantages that existing traditional cathode ray tubes (cathoderay tube, CRT for short) cannot achieve due to their low-voltage operation, no radiation scattering, light weight, and small size. Compared with other flat-panel displays such as plasma Displays and electroluminance (electroluminance) displays have become the main subject of display research in recent years, and are regarded as the mainstream of displays in the 21st century.
而以薄膜晶体管(thin film transistor,简称TFT)液晶显示器为例,其液晶面板是由薄膜晶体管数组基板、彩色滤光数组基板和液晶层所构成,且液晶层位于薄膜晶体管数组基板与彩色滤光数组基板之间。其中,上述的彩色滤光数组基板的形成方式例如是先形成黑矩阵(Black Matrix),之后形成彩色光阻层,然后再形成保护层或电极层等等的膜层。Taking a thin film transistor (TFT) liquid crystal display as an example, its liquid crystal panel is composed of a thin film transistor array substrate, a color filter array substrate and a liquid crystal layer, and the liquid crystal layer is located between the thin film transistor array substrate and the color filter array substrate. between array substrates. Wherein, the above-mentioned color filter array substrate is formed by, for example, first forming a black matrix (Black Matrix), then forming a color photoresist layer, and then forming film layers such as a protective layer or an electrode layer.
由于一般形成黑矩阵所用的材质通常是铬金属,而且其厚度约为0.2微米,因此在形成彩色光阻层时,在黑矩阵与彩色光阻层的交界处(黑矩阵边缘处)会产生些微的色间断差(height difference)(如图1所示)。请参阅图1所示,是现有习知的一种彩色滤光膜基板的剖面示意图,当黑矩阵102形成之后,会先在基板100上全面性地形成一层彩色光阻层(图中未示),然后再用微影蚀刻的技术来定义出彩色光阻层104。由于一开始的彩色光阻层(图中未示)是以旋转涂布的方式全面性地覆盖于基板100上,因此在邻近黑矩阵102与彩色光阻层104处,会产生些微的色间断差h1,其高度约为0.2微米,但该微小的色间断差h1还不致于影响显示器的显示。Since the material used to form the black matrix is usually chromium metal, and its thickness is about 0.2 microns, when the color photoresist layer is formed, there will be a slight The color gap difference (height difference) (as shown in Figure 1). Please refer to FIG. 1, which is a schematic cross-sectional view of a known color filter film substrate. After the
不过,虽然微小的色间断差并没有对于显示器的显色产生影响,但是采用铬金属作为黑矩阵却会造成环境污染等环保问题,所以基于环保的考量,黑矩阵的材质可以用黑树脂来取代原本的铬金属。然而,利用黑树脂虽然解决了环保问题,但是由于形成黑树脂的方法是以旋转涂布的方式来进行,所以所形成的黑树脂的厚度会比原来的铬层厚(大约为1.0-1.2微米),所以,在黑树脂材质的黑矩阵边缘上方的色间断差的高度h2会从原本的0.2微米变成0.5-0.8微米(如图2所示),请参阅图2所示,是现有习知的另一种彩色滤光膜基板的剖面示意图,而上述这样的色间断差将会影响液晶偏折的效果,而使得光线往产生非预期的偏折,而且,不同颜色(R、G、B)的彩色光阻层所产生的色间断差h2亦可能不同,如此会造成显示器的显示效果不佳等问题However, although the small color gap does not affect the color rendering of the display, the use of chrome metal as the black matrix will cause environmental pollution and other environmental problems. Therefore, based on environmental considerations, the material of the black matrix can be replaced by black resin. Original chrome metal. Yet, utilize black resin to solve environmental protection problem, because the method for forming black resin is to carry out by the mode of spin coating, so the thickness of formed black resin can be thicker than original chromium layer (about 1.0-1.2 micron) ), so the height h2 of the color gap above the edge of the black matrix made of black resin will change from the original 0.2 microns to 0.5-0.8 microns (as shown in Figure 2), please refer to Figure 2, which is the existing A cross-sectional schematic diagram of another known color filter film substrate, and the above-mentioned color gap difference will affect the effect of liquid crystal deflection, so that light tends to produce unexpected deflection, and different colors (R, G , B) The color gap difference h2 produced by the color photoresist layer may also be different, which will cause problems such as poor display effect of the display
上述色间断差的问题可以藉由研磨来解决,但是这必须增加额外的研磨制程,而造成产品的产出率降低,所以就长远来看,这并不是一个根本的解决之道。The above-mentioned problem of discontinuity of color can be solved by grinding, but this requires an additional grinding process, resulting in a decrease in product yield, so in the long run, this is not a fundamental solution.
由此可见,上述现有的彩色滤光膜基板的制造方法及其结构仍存在有诸多的缺陷,而亟待加以进一步改进。It can be seen that there are still many defects in the above-mentioned existing manufacturing method and structure of the color filter film substrate, and further improvement is urgently needed.
为了解决现有的彩色滤光膜基板的制造方法及其结构的缺陷,相关厂商莫不费尽心思来谋求解决的道,但长久以来一直未见适用的设计被发展完成,此显然是相关业者急欲解决的问题。In order to solve the defects of the manufacturing method and structure of the existing color filter film substrates, relevant manufacturers have tried their best to find a solution, but no suitable design has been developed for a long time. The problem to be solved.
有鉴于上述现有的彩色滤光膜基板的制造方法及其结构存在的缺陷,本发明人基于从事此类产品设计制造多年丰富的实务经验及专业知识,积极加以研究创新,以期创设一种新的彩色滤光膜基板的制造方法及其结构,能够改进现有的制造方法及其结构,使其更具有实用性。经过不断的研究、设计并经反复试作样品及改进后,终于创设出确具实用价值的本发明。In view of the above-mentioned existing defects in the manufacturing method and structure of the color filter film substrate, the inventor actively researches and innovates based on years of rich practical experience and professional knowledge engaged in the design and manufacture of such products, in order to create a new The manufacturing method and structure of the color filter film substrate can improve the existing manufacturing method and structure, making it more practical. Through continuous research, design and after repeated trial making of samples and improvements, the present invention with real practical value is finally created.
发明内容Contents of the invention
本发明的主要目的在于,克服上述现有的彩色滤光膜基板的制造方法及其结构存在的缺陷,而提供一种新的彩色滤光膜基板的制造方法及其结构,所要解决的主要技术问题是使其可以解决当使用黑树脂作为黑矩阵的材料会在黑矩阵边缘产生色间断差的问题,从而更具有实用性,且具有产业上的利用价值。The main purpose of the present invention is to overcome the above-mentioned existing defects in the manufacturing method of the color filter film substrate and its structure, and provide a new method of manufacturing the color filter film substrate and its structure, the main technology to be solved The problem is to make it possible to solve the problem of color discontinuity at the edge of the black matrix when black resin is used as the material of the black matrix, so that it is more practical and has industrial utilization value.
本发明的目的及解决其主要技术问题是采用以下的技术方案来实现的。依据本发明提出的一种彩色滤光膜基板的制造方法,该方法包括以下步骤:在一基板上形成一黑矩阵;在该基板上形成一彩色光阻层,覆盖该黑矩阵;在该基板上方设置一光罩,以对该彩色光阻层进行一曝光制程,其中该光罩具有一透光区、一部分透光区以及一不透光区,且该部分透光区是位于该透光区与该不透光区之间,而且对应下方该黑矩阵的边缘处;以及进行一显影制程,以图案化该彩色光阻层。The purpose of the present invention and the solution to its main technical problems are achieved by adopting the following technical solutions. According to a method for manufacturing a color filter film substrate proposed by the present invention, the method includes the following steps: forming a black matrix on a substrate; forming a color photoresist layer on the substrate to cover the black matrix; A photomask is arranged above to perform an exposure process on the color photoresist layer, wherein the photomask has a light-transmitting area, a part of the light-transmitting area and an opaque area, and the part of the light-transmitting area is located on the light-transmitting area. between the region and the opaque region, and corresponding to the edge of the black matrix below; and performing a development process to pattern the color photoresist layer.
本发明的目的及解决其技术问题还可以采用以下的技术措施来进一步实现。The purpose of the present invention and the solution to its technical problems can also be further realized by adopting the following technical measures.
前述的彩色滤光膜基板的制造方法,其中所述的光罩的该部分透光区的透光面积是由该透光区至该不透光区逐渐减少。In the aforementioned manufacturing method of the color filter film substrate, wherein the light-transmitting area of the part of the light-transmitting region of the mask decreases gradually from the light-transmitting region to the light-impermeable region.
前述的彩色滤光膜基板的制造方法,其中所述的黑矩阵的材质包括黑树脂。In the aforementioned manufacturing method of the color filter film substrate, the material of the black matrix includes black resin.
本发明的目的及解决其主要技术问题还采用以下技术方案来实现。依据本发明提出的一种彩色滤光膜基板的制造方法,该方法包括以下步骤:在一基板上形成一黑矩阵,该黑矩阵是将该基板划分出一第一区域、一第二区域与一第三区域;在该基板上形成一第一彩色光阻层,以覆盖该黑矩阵;在该基板的上方设置一第一光罩,以对该第一彩色光阻层进行一第一曝光制程,其中该第一光罩具有一第一透光区、一第一部分透光区以及一第一不透光区,且该第一部分透光区是位于该第一透光区与该第一不透光区之间,而且对应下方该黑矩阵的边缘处;进行一第一显影制程,以保留下位于该第一区域的该第一彩色光阻层;在该基板上形成一第二彩色光阻层,以覆盖图案化的该第一彩色光阻层与该黑矩阵;在该基板上方设置一第二光罩,以对该第二彩色光阻层进行一第二曝光制程,其中该第二光罩具有一第二透光区、一第二部分透光区以及一第二不透光区,且该第二部分透光区是位于该第二透光区与该第二不透光区之间,而且对应下方该黑矩阵的边缘处;进行一第二显影制程,以保留下位于该第二区域的该第二彩色光阻层;在该基板上形成一第三彩色光阻层,以覆盖该图案化的第一彩色光阻层、该图案化的第二彩色光阻层与该黑矩阵;在该基板上方设置一第三光罩,以对该第三彩色光阻层进行一第三曝光制程,其中该第三光罩具有一第三透光区、一第三部分透光区以及一第三不透光区,且该第三部分透光区是位于该第三透光区与该第三不透光区之间,而且对应下方该黑矩阵的边缘处;以及进行一第三显影制程,以保留下位于该第三区域的该第三彩色光阻层。The purpose of the present invention and its main technical problems are solved by adopting the following technical solutions. According to a method for manufacturing a color filter film substrate proposed by the present invention, the method includes the following steps: forming a black matrix on a substrate, and the black matrix is to divide the substrate into a first region, a second region and A third area; forming a first color photoresist layer on the substrate to cover the black matrix; setting a first photomask above the substrate to perform a first exposure to the first color photoresist layer process, wherein the first photomask has a first light-transmitting region, a first partial light-transmitting region and a first opaque region, and the first partial light-transmitting region is located between the first light-transmitting region and the first light-transmitting region Between the opaque regions and corresponding to the edge of the black matrix below; performing a first development process to retain the first color photoresist layer located in the first region; forming a second color on the substrate a photoresist layer to cover the patterned first color photoresist layer and the black matrix; a second photomask is arranged above the substrate to perform a second exposure process on the second color photoresist layer, wherein the The second photomask has a second light-transmitting area, a second partial light-transmitting area and a second opaque area, and the second partial light-transmitting area is located between the second light-transmitting area and the second opaque area Between the light areas, and corresponding to the edge of the black matrix below; performing a second developing process to retain the second color photoresist layer located in the second area; forming a third color photoresist on the substrate layer to cover the patterned first color photoresist layer, the patterned second color photoresist layer and the black matrix; a third photomask is set above the substrate to cover the third color photoresist layer performing a third exposure process, wherein the third mask has a third light transmission area, a third partial light transmission area and a third opaque area, and the third partial light transmission area is located on the third Between the light-transmitting area and the third opaque area, and corresponding to the edge of the black matrix below; and performing a third developing process to retain the third color photoresist layer located in the third area.
本发明的目的及解决其技术问题还可以采用以下的技术措施来进一步实现。The purpose of the present invention and the solution to its technical problems can also be further realized by adopting the following technical measures.
前述的彩色滤光膜基板的制造方法,其中所述的第一光罩的该第一部分透光区的透光面积是由该第一透光区至该第一不透光区逐渐减少。In the aforementioned manufacturing method of the color filter film substrate, wherein the light-transmitting area of the first partial light-transmitting region of the first mask gradually decreases from the first light-transmitting region to the first light-impermeable region.
前述的彩色滤光膜基板的制造方法,其中所述的第二光罩的该第二部分透光区的透光面积是由该第二透光区至该第二不透光区逐渐减少。In the aforementioned manufacturing method of the color filter substrate, wherein the light-transmitting area of the second part of the light-transmitting region of the second mask gradually decreases from the second light-transmitting region to the second opaque region.
前述的彩色滤光膜基板的制造方法,其中所述的第三光罩的该第三部分透光区的透光面积是由该第三透光区至该第三不透光区逐渐减少。In the aforementioned manufacturing method of the color filter substrate, wherein the light transmission area of the third part of the light transmission area of the third mask gradually decreases from the third light transmission area to the third light transmission area.
前述的彩色滤光膜基板的制造方法,其中所述的黑矩阵的材质包括黑树脂。In the aforementioned manufacturing method of the color filter film substrate, the material of the black matrix includes black resin.
本发明的目的及解决其主要技术问题还采用以下技术方案来实现。依据本发明提出的一种彩色滤光膜基板的结构,其包括:一基板;一黑矩阵,配置于该基板上;以及一彩色光阻层,覆盖于该基板上,且部分该彩色光阻层是覆盖于该黑矩阵的边缘处,而且该彩色光阻层的表面是为一平坦的表面。The purpose of the present invention and its main technical problems are solved by adopting the following technical solutions. According to the structure of a color filter film substrate proposed by the present invention, it includes: a substrate; a black matrix disposed on the substrate; and a color photoresist layer covering the substrate, and part of the color photoresist The layer covers the edge of the black matrix, and the surface of the color photoresist layer is a flat surface.
本发明的目的及解决其技术问题还可以采用以下的技术措施来进一步实现。前述的彩色滤光膜基板的结构,其中所述的黑矩阵材质包括黑树脂。The purpose of the present invention and the solution to its technical problems can also be further realized by adopting the following technical measures. In the aforementioned structure of the color filter film substrate, the black matrix material includes black resin.
本发明与现有技术相比具有明显的优点和有益效果。由以上技术方案可知,为了达到前述发明目的,本发明的主要技术内容如下:Compared with the prior art, the present invention has obvious advantages and beneficial effects. As can be seen from the above technical solutions, in order to achieve the aforementioned object of the invention, the main technical contents of the present invention are as follows:
本发明提出一种彩色滤光膜基板的制造方法,该方法是先在基板上形成黑矩阵,其中黑矩阵的材质例如是黑树脂。之后,在基板上形成彩色光阻层以覆盖黑矩阵。然后,在基板上方设置光罩以对该彩色光阻层进行曝光制程,其中该光罩具有透光区、部分透光区以及不透光区,且该部分透光区是位于透光区与不透光区之间,而且对应下方黑矩阵的边缘处。接着,进行显影制程以图案化该彩色光阻层。值得一提的是,该部分透光区的透光比例例如是由透光区往不透光区逐渐减少。The present invention proposes a method for manufacturing a color filter film substrate. In the method, a black matrix is first formed on the substrate, wherein the material of the black matrix is, for example, black resin. Afterwards, a color photoresist layer is formed on the substrate to cover the black matrix. Then, a photomask is placed above the substrate to perform an exposure process on the color photoresist layer, wherein the photomask has a light-transmitting area, a partial light-transmitting area and an opaque area, and the partial light-transmitting area is located between the light-transmitting area and the light-transmitting area. Between the opaque areas and corresponding to the edge of the black matrix below. Next, a development process is performed to pattern the color photoresist layer. It is worth mentioning that, for example, the light transmittance ratio of the part of the light transmittance area decreases gradually from the light transmittance area to the light opaque area.
本发明还提出另一种彩色滤光膜基板的制造方法,该方法是先在基板上形成黑矩阵,该黑矩阵是将基板划分出第一区域、第二区域与第三区域。然后,在基板上形成第一彩色光阻层,以覆盖该黑矩阵。之后,在基板上方设置第一光罩,以对第一彩色光阻层进行第一曝光制程,其中第一光罩具有第一透光区、第一部分透光区以及第一不透光区,且第一部分透光区是位于第一透光区与第一不透光区之间,而且对应下方黑矩阵的边缘处。接着,进行第一显影制程,以保留下位于第一区域的第一彩色光阻层。继之,在基板上形成第二彩色光阻层,以覆盖图案化的第一彩色光阻层与黑矩阵。之后,在基板上方设置第二光罩,以对第二彩色光阻层进行第二曝光制程,其中第二光罩具有第二透光区、第二部分透光区以及第二不透光区,且第二部分透光区是位于第二透光区与第二不透光区之间,而且对应下方黑矩阵的边缘处。然后,进行第二显影制程,以保留下位于第二区域的第二彩色光阻层。接着,在基板上形成第三彩色光阻层,以覆盖图案化的第一彩色光阻层、图案化的第二彩色光阻层与黑矩阵。继之,在基板上方设置第三光罩,以对第三彩色光阻层进行第三曝光制程,其中第三光罩具有第三透光区、第三部分透光区以及第三不透光区,且第三部分透光区是位于第三透光区与第三不透光区之间,而且对应下方黑矩阵的边缘处。之后,进行第三显影制程,以保留下位于第三区域的第三彩色光阻层。特别是,上述的第一光罩的第一部分透光区的透光面积是由第一透光区至第一不透光区逐渐减少,且第二光罩的第二部分透光区的透光面积是由第二透光区至第二不透光区逐渐减少,而且第三光罩的第三部分透光区的透光面积是由第三透光区至第三不透光区逐渐减少。The present invention also proposes another manufacturing method of the color filter film substrate. In the method, a black matrix is firstly formed on the substrate, and the black matrix divides the substrate into a first area, a second area and a third area. Then, a first color photoresist layer is formed on the substrate to cover the black matrix. Afterwards, a first photomask is set above the substrate to perform a first exposure process on the first color photoresist layer, wherein the first photomask has a first light-transmitting region, a first partial light-transmitting region and a first light-impermeable region, And the first part of the light-transmitting area is located between the first light-transmitting area and the first opaque area, and corresponds to the edge of the lower black matrix. Next, a first developing process is performed to retain the first color photoresist layer located in the first region. Then, a second color photoresist layer is formed on the substrate to cover the patterned first color photoresist layer and the black matrix. Afterwards, a second photomask is placed above the substrate to perform a second exposure process on the second color photoresist layer, wherein the second photomask has a second light-transmitting region, a second partial light-transmitting region, and a second light-opaque region , and the second part of the light-transmitting area is located between the second light-transmitting area and the second opaque area, and corresponds to the edge of the lower black matrix. Then, a second developing process is performed to keep the second color photoresist layer located in the second area. Next, a third color photoresist layer is formed on the substrate to cover the patterned first color photoresist layer, the patterned second color photoresist layer and the black matrix. Next, a third photomask is placed above the substrate to perform a third exposure process on the third color photoresist layer, wherein the third photomask has a third light-transmitting region, a third part of the light-transmitting region and a third light-impermeable region area, and the third part of the light-transmitting area is located between the third light-transmitting area and the third opaque area, and corresponds to the edge of the lower black matrix. Afterwards, a third developing process is performed to keep the third color photoresist layer located in the third area. In particular, the light transmission area of the first part of the light transmission area of the first photomask gradually decreases from the first light transmission area to the first light transmission area, and the transmission area of the second part of the light transmission area of the second photomask The light area is gradually reduced from the second light transmission area to the second light transmission area, and the light transmission area of the third part of the light transmission area of the third mask is gradually reduced from the third light transmission area to the third light transmission area. reduce.
由于本发明是利用具有部分透光区的光罩来进行曝光制程,经由该部分透光区曝光的光阻区域,在进行显影制程之后,该光阻区域的移除速率是介于透光区与不透区所对应的光阻区域之间,所以可以解决现有习知的使用黑树脂作为黑矩阵的材料,而在黑矩阵边缘处产生色间断差的问题,并且使得所形成的彩色光阻层具有平坦的表面。Since the present invention uses a photomask with a partial light-transmitting region to perform the exposure process, the removal rate of the photoresist region exposed through the part of the light-transmitting region after the development process is between that of the light-transmitting region Between the photoresist area corresponding to the opaque area, it can solve the problem that the conventional black resin is used as the material of the black matrix, and the problem of discontinuity of color is generated at the edge of the black matrix, and the formed colored light The resistive layer has a flat surface.
本发明该提出一种彩色滤光膜基板的结构,该结构包括基板、黑矩阵与彩色光阻层。其中,黑矩阵是配置于基板上,该黑矩阵材质例如是黑树脂。此外,彩色光阻层是覆盖于基板上,且部分彩色光阻层是覆盖于该黑矩阵的边缘处,而且该彩色光阻层的表面是为一平坦的表面。The present invention proposes a structure of a color filter film substrate, which includes a substrate, a black matrix, and a color photoresist layer. Wherein, the black matrix is configured on the substrate, and the material of the black matrix is, for example, black resin. In addition, the color photoresist layer covers the substrate, and part of the color photoresist layer covers the edge of the black matrix, and the surface of the color photoresist layer is a flat surface.
由于彩色滤光膜基板上的彩色光阻层,其表面是为平坦的表面,所以具有该彩色滤光基板的液晶显示器,不会产生现有习知产品显示效果不佳的问题。Since the surface of the color photoresist layer on the color filter substrate is flat, the liquid crystal display with the color filter substrate does not have the problem of poor display effect of conventional products.
综上所述,本发明特殊的彩色滤光膜基板的制造方法及其结构,可以解决当使用黑树脂作为黑矩阵的材料会在黑矩阵边缘产生色间断差的问题,从而更具有实用性,且具有产业上的利用价值。其具有上述诸多的优点及实用价值,在制造方法及产品上确属创新,且在制造方法、产品结构或功能上皆有较大的改进,较现有的彩色滤光膜基板的制造方法及其结构具有增进的多项功效,在技术上有较大的进步,并产生了好用及实用的效果,具有产业的广泛利用价值,从而更加适于实用,诚为一新颖、进步、实用的新设计。To sum up, the manufacturing method and structure of the special color filter film substrate of the present invention can solve the problem of color gaps at the edge of the black matrix when black resin is used as the material of the black matrix, so that it is more practical. And has industrial utilization value. It has the above-mentioned many advantages and practical values, and it is indeed innovative in manufacturing methods and products, and has great improvements in manufacturing methods, product structures or functions, compared with the existing manufacturing methods and methods of color filter film substrates. Its structure has many enhanced functions, has made great progress in technology, and has produced easy-to-use and practical effects. It has wide application value in the industry, so it is more suitable for practical use. It is a novel, progressive and practical product. new design.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below.
附图说明Description of drawings
图1是现有习知的一种彩色滤光膜基板的剖面示意图。FIG. 1 is a schematic cross-sectional view of a conventional color filter film substrate.
图2是现有习知的另一种彩色滤光膜基板的剖面示意图。FIG. 2 is a schematic cross-sectional view of another conventional color filter film substrate.
图3A至图3D是依照本发明一较佳实施例的一种彩色滤光膜基板的制造流程剖面示意图。3A to 3D are schematic cross-sectional views of a manufacturing process of a color filter film substrate according to a preferred embodiment of the present invention.
图4是图3C中的光罩的部分透光区的上视示意图。FIG. 4 is a schematic top view of a partially light-transmitting region of the mask in FIG. 3C .
图5A至图5J是依照本发明另一较佳实施例的一种全彩的彩色滤光膜基板的制造流程剖面示意图。5A to 5J are schematic cross-sectional views of the manufacturing process of a full-color color filter film substrate according to another preferred embodiment of the present invention.
100、200、300:基板 102、202、302:黑矩阵100, 200, 300:
104、204、204a:彩色光阻层 206、306、314、320:光罩104, 204, 204a:
208a、308a、316a、322a:透光区208a, 308a, 316a, 322a: light transmission area
208b、308b、316b、322b:部分透光区208b, 308b, 316b, 322b: Partially transparent areas
208c、308b、316c、322c:不透光区208c, 308b, 316c, 322c: opaque areas
210、310、315、321:曝光制程 301、303、305:次画素区210, 310, 315, 321:
304、304a:红色光阻层 312、312a:绿色光阻层304, 304a:
318、318a:蓝色光阻层 h1、h2:高度差318, 318a: blue photoresist layer h1, h2: height difference
具体实施方式Detailed ways
以下结合附图及较佳实施例,对依据本发明提出的彩色滤光膜基板的制造方法及其结构其具体制造方法、步骤、结构、特征及其功效,详细说明如后。Hereinafter, with reference to the accompanying drawings and preferred embodiments, the manufacturing method and structure of the color filter film substrate according to the present invention and its specific manufacturing method, steps, structure, features and effects will be described in detail as follows.
请参阅图3A至图3D所示,是依照本发明一较佳实施例的一种彩色滤光膜基板的制造流程剖面示意图。Please refer to FIG. 3A to FIG. 3D , which are schematic cross-sectional views of the manufacturing process of a color filter film substrate according to a preferred embodiment of the present invention.
请参阅图3A所示,本发明彩色滤光膜基板的制造方法,是先在基板200上全面性地形成不透光材料(图中未示),该不透光的材料例如是黑树脂,且其厚度例如是介于1.0至1.2微米之间。之后,在对该不透光的材料进行一般的微影制程,以定义出黑矩阵202。Please refer to FIG. 3A , the manufacturing method of the color filter film substrate of the present invention is to first form an opaque material (not shown in the figure) on the
之后,请参阅图3B所示,在基板200上形成彩色光阻层204以覆盖黑矩阵202。其中,形成彩色光阻层204的颜色例如是红色(R)、绿色(G)或蓝色(B),且其形成方法例如是进行旋转涂布制程(spin coating)以及烘烤制程等步骤。此外,彩色光阻层204的材料特性更例如是会藉由之后的曝光制程而加强光阻结构的负光阻,或是会藉由之后的曝光制程而破坏光阻结构的正光阻,在本实施例中是以具有负光阻特性的彩色光阻层204为例加以说明。Afterwards, as shown in FIG. 3B , a
而且,值得一提的是,由于在基板200上已形成有厚的黑矩阵202,所以在黑矩阵202上方的彩色光阻层204会隆起,而形成表面不平坦的彩色光阻层204。Moreover, it is worth mentioning that since the thick
然后,请参阅第3C所示,在基板200上方设置光罩206,以对彩色光阻层204进行曝光制程210。其中,该光罩206是由玻璃与不透光膜层所组成,并且依照不同的需求设计出具有透光或不透光区域的光罩,其中不透光的部分是为不透光膜层所配置之处,且一般现有习知常用的不透光膜层的材料例如是铬。另外,曝光制程210进行的方式例如是利用UV光源来进行。Then, as shown in FIG. 3C , a photomask 206 is placed on the
此外,值得一提的是,该光罩206除了透光区208a以及不透光区208c外,更包括位于透光区208a与不透光区208c之间的部分透光区208b,且其对应下方的黑矩阵202的边缘处,如此可以使部分透光区208b下方所对应的彩色光阻层204其曝光程度介于透光区208a与不透光区208c所对应的彩色光阻层204之间。In addition, it is worth mentioning that, in addition to the light-transmitting region 208a and the light-impermeable region 208c, the mask 206 further includes a partially light-transmitting region 208b located between the light-transmitting region 208a and the light-impermeable region 208c, and its corresponding At the edge of the lower
另外,由于在本实施例中是以负光阻的彩色光阻层204来说明,所以欲保留下的彩色光阻图案需藉由曝光来加强本身结构的强度,以避免后续进行显影制程时本身的结构遭受破坏。当然,在另一较佳实施例中,若使用正光阻作为彩色光阻层,则光罩206的透光区208a、部分透光区208b以及不透光区208c的配置方式会与本实施例相反。In addition, since the
除此之外,在另一较佳实施例中,所使用的光罩206其部分透光区208b的透光比例,例如是部分透光区208b的透光面积是由透光区208a往不透光区208c逐渐减少(如图4所示),如此可以使光罩206下方所对应的彩色光阻层204,其曝光程度由透光区208a至不透光区208c逐渐减少。In addition, in another preferred embodiment, the light transmission ratio of the partial light transmission area 208b of the used mask 206, for example, the light transmission area of the partial light transmission area 208b is from the light transmission area 208a to the non-transparent area. The transparent area 208c decreases gradually (as shown in FIG. 4 ), so that the exposure degree of the corresponding
接着,请参阅图3D所示,进行显影制程以图案化该彩色光阻层204,并且形成图案化的彩色光阻层204a。在先前步骤中,是利用具有部分透光区的208b的光罩206来对彩色光阻层204进行曝光制程210,所以后续在进行显影步骤时,对应于部分透光区的208b处的彩色光阻层204,其光阻移除速率会介于对应于透光区208a与不透光区208c的彩色光阻层204的移除速率,因此在黑矩阵202与彩色滤光膜204a界面(黑矩阵边缘处)产生色间断差的问题可以获得解决,而且所形成的彩色滤光膜204a其表面是为一平坦的表面。Next, as shown in FIG. 3D , a developing process is performed to pattern the
请继续参阅图3D所示,以下对本发明的彩色滤光膜基板的结构加以说明。本发明的彩色滤光膜基板的结构,包括基板200、黑矩阵202与彩色光阻层204a。其中,黑矩阵202是配置于基板200上,该黑矩阵202材质例如是黑树脂。Please continue to refer to FIG. 3D , and the structure of the color filter film substrate of the present invention will be described below. The structure of the color filter film substrate of the present invention includes a
此外,彩色光阻层204a是覆盖于基板200上,且部分彩色光阻层204a是覆盖于黑矩阵202的边缘处,而且该彩色光阻层204a的表面是为平坦的表面。In addition, the color photoresist layer 204a covers the
当然,本发明并不限于上述的单色彩色滤光膜基板的应用,本发明亦可应用于全彩的彩色滤光膜基板的制作,以下对该全彩的彩色滤光膜基板的制作加以说明。Of course, the present invention is not limited to the application of the above-mentioned single-color color filter film substrate, and the present invention can also be applied to the production of a full-color color filter film substrate. illustrate.
请参阅图5A至图5J所示,是依照本发明另一较佳实施例的一种全彩的彩色滤光膜基板的制造流程剖面示意图。Please refer to FIG. 5A to FIG. 5J , which are schematic cross-sectional views of the manufacturing process of a full-color color filter film substrate according to another preferred embodiment of the present invention.
请参阅图5A所示,本发明的彩色滤光膜基板的制造方法,是先在基板300上全面性的形成不透光材料(图中未示),该不透光的材料例如是黑树脂,且其厚度例如是介于1.0至1.2微米之间。之后,对该不透光材料进行一微影制程,以定义出黑矩阵302,此时黑矩阵302是将基板300划分成数个次画素区,这些次画素区是依照所欲形成的彩色光阻层的颜色可分为红色(R)次画素区301、绿色(G)次画素区303与蓝色(B)次画素区305。Please refer to Fig. 5A, the manufacturing method of the color filter film substrate of the present invention is to form an opaque material (not shown in the figure) comprehensively on the
然后,请参阅图5B所示,在基板300上形成红色(R)光阻层304覆盖黑矩阵302,其中形成红色光阻层304的方法例如是进行旋转涂布制程以及烘烤制程等步骤,且在本实施例中是以具有负光阻性质的红色光阻层304为例来进行说明。Then, as shown in FIG. 5B, a red (R)
接着,请参阅图5C所示,在基板300上方设置光罩306,以对红色光阻层304进行曝光制程310,其中光罩306具有透光区308a、部分透光区308b以及不透光区308c,且部分透光区308b是位于透光区308a与不透光308b区之间,而且对应下方黑矩阵302的边缘处。此外,由于在本实施例中红色光阻层304具有负光阻的性质,所以欲保留的红色光阻层304是对应光罩306的透光区308a。之后,进行显影制程,以保留下位于红色次画素区301的红色光阻层304a(如图5D所示)。Next, as shown in FIG. 5C , a
继之,请参阅图5E所示,在基板300上形成绿色光阻层312,覆盖红色光阻层304a与黑矩阵302。Next, as shown in FIG. 5E , a green photoresist layer 312 is formed on the
然后,请参阅图5F所示,在基板300上方设置光罩314,以对绿色光阻层312进行曝光制程315,其中光罩314与光罩306具有相同的特性,其都具有透光区316a、部分透光区316b以及不透光区316c,并且依照不同的图案需求设计光罩314的图案。接着,进行另一次显影制程,以保留下位于绿色次画素区303的绿色光阻层312a(如图5G所示)。Then, as shown in FIG. 5F , a photomask 314 is placed above the
之后,请参阅图5H所示,在基板300上形成蓝色光阻层318,覆盖红色光阻层304a、绿色光阻层312a与黑矩阵302。Afterwards, as shown in FIG. 5H , a
继之,请参阅图5I所示,在基板300上方设置光罩320,并且对蓝色光阻层318进行另一次的曝光制程321,其中光罩320与光罩306或314具有相同的特性,其都具有透光区322a、部分透光区322b以及不透光区322c,并且依照不同的图案需求设计光罩320的图案。Next, as shown in FIG. 5I , a
接着,请参阅图5J所示,进行再一次显影制程,以保留下位于蓝色次画素区305的蓝色光阻层318a。而依照上述所形成的红色光阻层304a、绿色光阻层312a与蓝色光阻层318a可以依排列方式而再细分为马赛克型、三角形、条纹型等等。Next, as shown in FIG. 5J , another developing process is performed to keep the blue photoresist layer 318 a located in the blue
当然在所形成的彩色滤光膜基板上方(包括单色或是全彩)还包括配置有复数层膜层(图中未示),例如保护膜、电极膜及配向膜等依序配置。其中保护膜用以保护及平坦化彩色光阻层204a、304a、312a与318a,此外,电极膜的材质例如为氧化铟锡等具有同等效能的材质,另外,配向膜是用来使后续配置于其上的液晶分子以一定方向排列(配向),以使液晶分子达到预倾的目的。而在基板200、300的另一表面更包括配置有一偏光板(图中未示),以达到显示的功效。Of course, a plurality of film layers (not shown in the figure), such as a protective film, an electrode film, and an alignment film, are arranged in sequence above the formed color filter film substrate (including monochrome or full-color). The protective film is used to protect and planarize the
此外,除了彩色滤光膜基板外,再另外提供一薄膜晶体管数组基板,并且在该二基板的间配置一层液晶层,即完成一液晶显示器的制作。其中,形成薄膜晶体管数组基板与液晶层方法例如是采用现有习知的制程技术。In addition, in addition to the color filter film substrate, a thin film transistor array substrate is additionally provided, and a liquid crystal layer is arranged between the two substrates, so as to complete the manufacture of a liquid crystal display. Wherein, the method of forming the thin film transistor array substrate and the liquid crystal layer is, for example, adopting the existing known process technology.
因此由上可知,本发明利用具有部分透光区的光罩来进行曝光制程,经由该部分透光区曝光的光阻区域,在进行显影制程之后,该光阻区域的移除速率是介于透光区与不透光区所对应的光阻区域之间,所以可以解决现有习知利用黑树脂作为黑矩阵的材料,而黑矩阵边缘处产生色间断差的问题。Therefore, it can be seen from the above that the present invention utilizes a photomask with a partial light-transmitting region to perform the exposure process, and the removal rate of the photoresist region exposed through the part of the light-transmitting region after the development process is between Between the photoresist area corresponding to the light-transmitting area and the opaque area, it can solve the conventional problem that black resin is used as the material of the black matrix, and the color gap is generated at the edge of the black matrix.
此外,利用本发明的彩色滤光膜基板的制造方法,不但较不会产生环境污染的问题,而且由于所形成的彩色光阻层具有一平坦的表面,所以具有该彩色滤光基板的液晶显示器,不会产生现有习知显色不佳的问题。In addition, by using the manufacturing method of the color filter film substrate of the present invention, not only the problem of environmental pollution will not be generated, but also because the formed color photoresist layer has a flat surface, the liquid crystal display with the color filter substrate , will not cause the problem of poor color rendering in the prior art.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的方法及技术内容作出些许的更动或修饰为等同变化的等效实施例,但是凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the method and technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but any content that does not depart from the technical solution of the present invention, Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
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