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CN1376866A - Electromagnetic rope clutch - Google Patents

Electromagnetic rope clutch Download PDF

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Publication number
CN1376866A
CN1376866A CN 02113664 CN02113664A CN1376866A CN 1376866 A CN1376866 A CN 1376866A CN 02113664 CN02113664 CN 02113664 CN 02113664 A CN02113664 A CN 02113664A CN 1376866 A CN1376866 A CN 1376866A
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sleeve
driven
shaft
electromagnetic
driving
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CN1177154C (en
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梁锡昌
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Chongqing University
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Chongqing University
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Abstract

一种电磁绳离合器,其特征是:在主动轴与从动套之间的主动轴表面,或主动套与从动轴之间从动轴的表面上螺旋层状绕制钢丝绳;在所述的主动轴、从动轴上或主动套、从动套内安装有连接在电源回路中的电磁线圈。其工作原理为在两磁极间分布钢纤维即钢丝绳,在断电时,两极分离;而通电时,钢纤维被两极吸引,从而由钢纤维将两极连接在一起。由电磁实现离与合,可以达到很高的频率;由于钢纤维的接触点是随机的,因此,超载打滑时,不会烧坏工作面;再者,它对精度的要求也很低。这种电磁绳离合器,结构简单,外形尺寸小,成本低,能传递很大的力矩,具有很高的操作频率。

An electromagnetic rope clutch, characterized in that: on the surface of the driving shaft between the driving shaft and the driven sleeve, or on the surface of the driven shaft between the driving sleeve and the driven shaft, a steel wire rope is helically wound; An electromagnetic coil connected in a power circuit is installed on the driving shaft, the driven shaft or the driving sleeve and the driven sleeve. Its working principle is to distribute steel fibers, that is, steel wire ropes, between the two magnetic poles. When the power is off, the two poles are separated; The separation and reunion is realized by electromagnetic, which can reach a very high frequency; because the contact points of the steel fibers are random, the working surface will not be burned when overloaded and slipped; moreover, it has very low requirements for precision. The electromagnetic rope clutch has the advantages of simple structure, small size and low cost, can transmit large torque, and has high operating frequency.

Description

电磁绳离合器Electromagnetic Rope Clutch

一、技术领域1. Technical field

本发明涉及电磁离合器,具体是一种电磁绳离合器。The invention relates to an electromagnetic clutch, in particular to an electromagnetic rope clutch.

二、背景技术2. Background technology

离合器是用于使两个传动零件分离和结合的装置。目前机械中广泛使用刚性离合器、摩擦离合器、电磁离合器、液压离合器、气动离合器。A clutch is a device used to separate and combine two transmission parts. At present, rigid clutches, friction clutches, electromagnetic clutches, hydraulic clutches, and pneumatic clutches are widely used in machinery.

当要求离合器具有很高的操作频率,如每秒分离和结合几十次时,现有的离合器只有电磁式离合器中的磁粉离合器可以满足此要求;当直径尺寸较小,如几十毫米,并且,要求传递很大的力矩,如几百Nm时,由于磁粉间连接的力链强度较低,无法满足此项需要,此外,磁粉易老化,还会增加使用的困难。When the clutch is required to have a high operating frequency, such as dozens of times of separation and combination per second, only the magnetic powder clutch in the electromagnetic clutch can meet this requirement; when the diameter is small, such as tens of millimeters, and , It is required to transmit a large torque, such as hundreds of Nm, because the force chain strength of the connection between the magnetic powder is low, it cannot meet this requirement. In addition, the magnetic powder is easy to age, which will increase the difficulty of use.

三、发明内容3. Contents of the invention

本发明所要解决的技术问题是:提供一种能够高频动作的,外形尺寸小、力矩大的电磁绳离合器。该离合器采用柔性导磁材料及传力材料—钢丝绳,在断电时,它与主动传动轴工作面和从动传动套工作面不接触,使两者成为分离状态;而在通电时,它同时与主动传动轴工作面和从动传动套工作面全面接触,使两者连成一体,且能够达到很高的连接强度。The technical problem to be solved by the present invention is to provide an electromagnetic rope clutch capable of high-frequency action, small size and large torque. The clutch adopts flexible magnetic material and force transmission material—steel wire rope. When the power is off, it does not contact the working surface of the driving drive shaft and the working surface of the driven drive sleeve, so that the two become separated; when the power is on, it simultaneously It is in full contact with the working surface of the driving transmission shaft and the working surface of the driven transmission sleeve, so that the two are integrated and can achieve high connection strength.

本发明解决上述技术问题所采用的技术方案是:在主动轴与从动套之间的主动轴表面上,或主动套与从动轴之间从动轴的表面上螺旋层状绕制钢丝绳;在所述的主动轴、从动轴上或主动套、从动套内安装有连接在电源回路中的电磁线圈。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: on the surface of the driving shaft between the driving shaft and the driven sleeve, or on the surface of the driven shaft between the driving sleeve and the driven shaft, the steel wire rope is wound in a spiral layer; An electromagnetic coil connected in a power circuit is installed on the driving shaft and the driven shaft or in the driving sleeve and the driven sleeve.

上述结构中,当线圈未通电时,钢丝绳内缘与主动轴或从动轴的外圆柱表面间有一定间隙;钢丝绳外缘与从动套或主动套的内壁间有一定间隙;因此,主动轴和从动套或从动轴与主动套是分离的。从磁路的观点看,这时的套或轴相当于磁轭,所产生的磁力,使轴和套分别将与线圈最接近的钢丝绳外缘拉向己方,使钢丝绳外缘与套的内壁接触,吸在一起,同时使钢丝绳内缘与轴吸在一起。由于每根钢丝绳,由若干股钢丝组成。受磁力作用后,钢丝绳端面变形为椭圆。这样,磁力线经过套、钢丝绳、轴形成闭合回路,在回路中,介质全是钢,因此,磁阻很小,使磁感应强度增大数千倍,产生很大的磁吸引力。In the above structure, when the coil is not energized, there is a certain gap between the inner edge of the steel wire rope and the outer cylindrical surface of the driving shaft or the driven shaft; there is a certain gap between the outer edge of the steel wire rope and the inner wall of the driven sleeve or the driving sleeve; therefore, the driving shaft And the driven sleeve or the driven shaft is separated from the driving sleeve. From the point of view of the magnetic circuit, the sleeve or shaft at this time is equivalent to the magnetic yoke, and the magnetic force generated makes the shaft and the sleeve pull the outer edge of the steel wire rope closest to the coil to their own side, so that the outer edge of the steel wire rope is in contact with the inner wall of the sleeve. , suck together, and at the same time make the inner edge of the wire rope and the shaft suck together. Because each steel wire rope is composed of several strands of steel wire. After being subjected to magnetic force, the end surface of the wire rope is deformed into an ellipse. In this way, the magnetic line of force passes through the sleeve, the steel wire rope, and the shaft to form a closed loop. In the loop, the medium is all steel. Therefore, the magnetic resistance is very small, which increases the magnetic induction intensity by thousands of times and produces a large magnetic attraction force.

本发明的技术效果有:1、采用柔性的钢丝绳作为分离和结合的介质,在轴与套离合的过程中,钢丝绳产生了变形,但不表现出阻力,实现了无功转换;2、离合器要求在切向传力,而钢丝绳的钢丝正是近似切向分布的,钢丝的抗拉强度较磁粉链高很多,因此,单位面积传递剪应力很大;3、采用圆柱面传力,面积很大,而结构很简单;4、螺旋绕成的钢丝绳与主、从动件的接触面是全面,随机的,因而,各零件的磨损很小;5、超载时,钢丝与钢面打滑,不会烧坏,寿命很高;6、采用电磁力实现钢丝绳与主、从动件的离合、钢丝绳的惯性小,响应快,离合器可以达到很高的操作频率;7、离合器的外形尺寸小。本发明与多片结构离合器比,由于多片在压缩时,会挤出中间的空气,而将各片粘在一起,因此,断电时有滞后,而本发明为点接触,断电后立即分离。The technical effects of the present invention are as follows: 1. Flexible steel wire rope is used as the separation and combination medium. In the process of shaft and sleeve clutching, the steel wire rope is deformed, but does not show resistance, and reactive power conversion is realized; 2. Clutch requirements In the tangential force transmission, and the steel wire of the steel wire rope is approximately tangentially distributed, the tensile strength of the steel wire is much higher than that of the magnetic powder chain, so the shear stress per unit area is very large; , and the structure is very simple; 4. The contact surface between the helically wound steel wire rope and the main and driven parts is comprehensive and random, so the wear of each part is very small; 5. When overloaded, the steel wire and the steel surface will slip and will not 6. Electromagnetic force is used to realize the clutch between the wire rope and the main and driven parts. The inertia of the wire rope is small and the response is fast. The clutch can reach a high operating frequency; 7. The clutch has small dimensions. Compared with the multi-plate structure clutch, the present invention will squeeze out the air in the middle when the multiple plates are compressed, and stick each plate together. Therefore, there will be a hysteresis when the power is cut off, while the present invention is a point contact, and immediately after power-off separate.

因此,本发明是一种传递力矩大,操作频率高,结构简单,体积小,成本低的离合器。Therefore, the present invention is a clutch with large transmission torque, high operating frequency, simple structure, small volume and low cost.

四、附图说明4. Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明离合器实施例的结构示意图。Fig. 1 is a structural schematic diagram of a clutch embodiment of the present invention.

图2-图1中的A部放大示意图。Figure 2—an enlarged schematic view of part A in Figure 1.

图3-图2的B视图。Figure 3—View B of Figure 2.

图中,1-主动轴、2-从动套、3-线圈、4-嵌合套、5-钢丝绳 6-汇流环。In the figure, 1-driving shaft, 2-driven sleeve, 3-coil, 4-fitting sleeve, 5-steel wire rope, 6-slip ring.

(五)、具体实施方式(5), specific implementation

图1给出的实施例中,采用主动轴与从动套配合的结构,在该实施例中,由于钢丝绳5与主动轴1的外圆柱表面间有一定间隙,两者不接触;既是个别地方接触,但正压力仅为钢丝绳自重,故摩擦力很小,当主动轴1转动时,从动套2不转动;当线圈通电时,在线圈周围,形成椭圆形的磁力线,磁力使钢丝绳5的端面变形,其靠近从动套2的外缘部份吸附在套的内壁上,如图2的P点所示,靠近主动轴的内缘部份吸附在主动轴的外圆柱面上,如图2中的Q点所示;磁力线由磁轭(即套2)经钢丝绳P点,沿钢丝绳端面内各钢丝最近的路线,经Q入衔铁(即轴1),再经另一边的钢丝绳,形成全钢回路,由于钢丝绳缘部份及内缘部份存在若干个分别吸附在套的内壁及主动轴的外圆柱面上的M1、M2、M3....,N1、N2、N3.....点(如图3所示)使磁导增加数千倍,相当于把各钢件吸成一体。In the embodiment shown in Fig. 1, the driving shaft and the driven sleeve are used. In this embodiment, since there is a certain gap between the steel wire rope 5 and the outer cylindrical surface of the driving shaft 1, the two do not contact; Contact, but the positive pressure is only the weight of the steel wire rope, so the friction is very small. When the driving shaft 1 rotates, the driven sleeve 2 does not rotate; The end surface is deformed, and the outer edge part close to the driven sleeve 2 is adsorbed on the inner wall of the sleeve, as shown at point P in Figure 2, and the inner edge part close to the driving shaft is adsorbed on the outer cylindrical surface of the driving shaft, as shown in the figure The point Q in 2 is shown; the magnetic field line is formed by the yoke (i.e. sleeve 2) passing through point P of the steel wire rope, along the nearest route of each steel wire in the end surface of the steel wire rope, passing through Q into the armature (i.e. shaft 1), and then passing through the wire rope on the other side to form For the all-steel circuit, there are several M1, M2, M3..., N1, N2, N3... The .. point (as shown in Figure 3) increases the magnetic permeability by thousands of times, which is equivalent to absorbing all steel parts into one.

在上述实施例中,线圈3位于由从动套2与嵌合套4构成的套内环形槽内;线圈3也可以位于轴的环槽内。实施例中的钢丝绳5采用GB1102-74规格,每根由19股钢丝构成。In the above embodiments, the coil 3 is located in the inner ring groove formed by the driven sleeve 2 and the fitting sleeve 4; the coil 3 may also be located in the ring groove of the shaft. The steel wire rope 5 in the embodiment adopts GB1102-74 specification, and each is made of 19 strands of steel wire.

本发明也可以采用从动轴和主动套的结构形式。The present invention can also adopt the structural form of driven shaft and driving sleeve.

Claims (3)

1.一种电磁绳离合器,包括主动轴或从动轴,从动套或主动轴及线圈、其特征在于:在主动轴与从动套之间的主动轴表面,或主动套与从动轴之间从动轴的表面上螺旋层状绕制钢丝绳;在所述的主动轴、从动轴上或主动套、从动套内安装有连接在电源回路中的电磁线圈。1. An electromagnetic rope clutch, comprising a driving shaft or a driven shaft, a driven sleeve or a driving shaft and a coil, is characterized in that: the surface of the driving shaft between the driving shaft and the driven sleeve, or the driving sleeve and the driven shaft A steel wire rope is spirally wound on the surface of the driven shaft between them; an electromagnetic coil connected in the power circuit is installed on the driving shaft, the driven shaft or the driving sleeve and the driven sleeve. 2.根据权利要求1所述的电磁绳离合器,其特征为:线圈(3)位于由从动套(2)与嵌合套(4)构成的套内环形槽内。2. The electromagnetic rope clutch according to claim 1, characterized in that: the coil (3) is located in the inner annular groove formed by the driven sleeve (2) and the fitting sleeve (4). 3.根据权利要求1所述的电磁绳离合器,其特征为线圈(3)也可以位于轴的环槽内。3. The electromagnetic rope clutch according to claim 1, characterized in that the coil (3) can also be located in the ring groove of the shaft.
CNB021136645A 2002-04-26 2002-04-26 Electromagnetic Rope Clutch Expired - Fee Related CN1177154C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB021136645A CN1177154C (en) 2002-04-26 2002-04-26 Electromagnetic Rope Clutch

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Application Number Priority Date Filing Date Title
CNB021136645A CN1177154C (en) 2002-04-26 2002-04-26 Electromagnetic Rope Clutch

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CN1376866A true CN1376866A (en) 2002-10-30
CN1177154C CN1177154C (en) 2004-11-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1308582C (en) * 2003-09-08 2007-04-04 重庆大学 Microcomputer control engine and control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1308582C (en) * 2003-09-08 2007-04-04 重庆大学 Microcomputer control engine and control method thereof

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CN1177154C (en) 2004-11-24

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