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CN104493836A - Robot joint structure based on magnetorheological fluid clutch - Google Patents

Robot joint structure based on magnetorheological fluid clutch Download PDF

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Publication number
CN104493836A
CN104493836A CN201510005481.XA CN201510005481A CN104493836A CN 104493836 A CN104493836 A CN 104493836A CN 201510005481 A CN201510005481 A CN 201510005481A CN 104493836 A CN104493836 A CN 104493836A
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China
Prior art keywords
fluid clutch
clutch
servo motor
joint structure
magneto
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Pending
Application number
CN201510005481.XA
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Chinese (zh)
Inventor
李蓉
王晓杰
叶晓东
张丽华
繆琴
骆长俊
赵贤相
钱崔卡娅
陈海霞
黄�俊
谢颖
张春苗
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Hefei Institutes of Physical Science of CAS
Institute of Advanced Manufacturing Technology
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Hefei Institutes of Physical Science of CAS
Institute of Advanced Manufacturing Technology
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Priority to CN201510005481.XA priority Critical patent/CN104493836A/en
Publication of CN104493836A publication Critical patent/CN104493836A/en
Pending legal-status Critical Current

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Abstract

本发明提供了一种基于磁流变液离合器的机器人关节结构,包括外壳,外壳内部从右至左依次连接设置有伺服电机驱动器、电机编码器、盘式伺服电机、谐波减速器、磁流变液离合器、末端输出轴;所述盘式伺服电机输出端与谐波减速器通过第一联轴器连接,所述谐波减速器与末端输出轴通过第二联轴器连接。本发明可用较小的励磁电流控制较大的传递功率,易于实现自动控制,能够保证接合和分离过程的平稳性,具有传动平稳、均衡、结构简单、紧凑、操作简便、能耗低、使用寿命长的优点。

The invention provides a robot joint structure based on a magneto-rheological fluid clutch, which includes a shell, and the inside of the shell is sequentially connected with a servo motor driver, a motor encoder, a disc servo motor, a harmonic reducer, a magnetic flow fluid clutch, terminal output shaft; the output end of the disc servo motor is connected to the harmonic reducer through a first coupling, and the harmonic reducer is connected to the terminal output shaft through a second coupling. The present invention can control larger transfer power with smaller excitation current, is easy to realize automatic control, can ensure the stability of joining and separating process, and has stable and balanced transmission, simple and compact structure, easy operation, low energy consumption and long service life long advantage.

Description

一种基于磁流变液离合器的机器人关节结构A robot joint structure based on magneto-rheological fluid clutch

技术领域 technical field

    本发明属于机器人技术领域,具体涉及一种基于磁流变液离合器的机器人关节结构。 The present invention belongs to the technical field of robots, and in particular relates to a robot joint structure based on a magneto-rheological fluid clutch.

背景技术 Background technique

近年来,随着机器人技术的发展,机器人应用领域日趋广泛,作为决定机器人性能的核心部件的关节设计尤为重要,目前传统的关节离合器有机械式、液压式、气动式、电磁式等,但机械式离合器存在使用寿命短、噪声大、惯性大、控制不方便等缺点,液压式离合器存在转动惯量大,进油复杂等缺点,电磁式离合器存在磨损较大的缺点。 In recent years, with the development of robot technology, the application fields of robots are becoming more and more extensive. The joint design as the core component that determines the performance of robots is particularly important. At present, the traditional joint clutches include mechanical, hydraulic, pneumatic, electromagnetic, etc., but the mechanical The hydraulic clutch has the disadvantages of short service life, high noise, large inertia, and inconvenient control. The hydraulic clutch has the disadvantages of large moment of inertia and complicated oil feeding. The electromagnetic clutch has the disadvantage of high wear.

发明内容 Contents of the invention

针对现有技术中存在的不足,本发明要解决的技术问题是:提供一种结构简单、紧凑、操作简便、能耗低、寿命长、易于实现自动控制、且能够保证接合和分离过程平稳性的机器人关节结构。 Aiming at the deficiencies in the prior art, the technical problem to be solved by the present invention is: to provide a simple structure, compact, easy to operate, low energy consumption, long life, easy to realize automatic control, and can ensure the smoothness of the engagement and separation process robot joint structure.

为了解决上述技术问题,本发明所采用的技术方案是:一种基于磁流变液离合器的机器人关节结构,包括外壳,所述外壳内部从右至左依次连接设置有伺服电机驱动器、电机编码器、盘式伺服电机、谐波减速器、磁流变液离合器、末端输出轴;所述盘式伺服电机输出端与谐波减速器通过第一联轴器连接,所述谐波减速器与末端输出轴通过第二联轴器连接。 In order to solve the above technical problems, the technical solution adopted by the present invention is: a robot joint structure based on a magneto-rheological fluid clutch, including a casing, and the inside of the casing is sequentially connected with a servo motor driver and a motor encoder from right to left , disc servo motor, harmonic reducer, magneto-rheological fluid clutch, terminal output shaft; the output end of the disc servo motor is connected to the harmonic reducer through a first coupling, and the harmonic reducer is connected to the terminal The output shaft is connected by a second coupling.

所述磁流变液离合器包括与输入轴相固定的内筒,内筒与主动轴相连,外筒与从动轴相连,内筒钢片与外筒钢片呈多片式交错分布,磁流变液作为传动介质充满在内筒钢片与外筒钢片之间。 The magneto-rheological fluid clutch includes an inner cylinder fixed to the input shaft, the inner cylinder is connected to the driving shaft, the outer cylinder is connected to the driven shaft, the steel sheets of the inner cylinder and the steel sheets of the outer cylinder are distributed in a multi-piece interlaced manner, and the magnetic flow The variable fluid is used as a transmission medium and is filled between the steel sheets of the inner cylinder and the steel sheets of the outer cylinder.

所述伺服电机驱动器通过电机编码器反馈利用速度环调节关节速度,并利用电流环控制电机输出电流,从而控制磁流变液离合器内部的磁场强度。 The servo motor driver uses the speed loop to adjust the joint speed through the feedback of the motor encoder, and uses the current loop to control the output current of the motor, so as to control the magnetic field strength inside the magneto-rheological fluid clutch.

    本发明的有益效果是:与现有技术相比,由于采用上述技术方案,通过机器人关节结构中的磁流变液离合器,依靠磁流变液作为传动介质,在外加磁场的作用下能产生磁流变效应,通过改变外加磁场强度,以使磁流变液的粘度和屈服应力发生变化,从而实现转矩或转速的无级变化,可用较小的励磁电流控制较大的传递功率,易于实现自动控制,能够保证接合和分离过程的平稳性。本发明具有传动平稳、均衡、结构简单、紧凑、操作简便、能耗低、使用寿命长的优点。 The beneficial effects of the present invention are: compared with the prior art, due to the adoption of the above-mentioned technical scheme, through the magnetorheological fluid clutch in the joint structure of the robot, relying on the magnetorheological fluid as the transmission medium, it can generate magnetic Rheological effect, by changing the strength of the external magnetic field, the viscosity and yield stress of the magnetorheological fluid will change, so as to realize the stepless change of torque or speed, and the relatively large transmission power can be controlled with a small excitation current, which is easy to realize Automatic control can ensure the smoothness of the engagement and separation process. The invention has the advantages of stable and balanced transmission, simple and compact structure, easy operation, low energy consumption and long service life.

附图说明 Description of drawings

下面通过参考附图并结合实例具体地描述本发明,本发明的优点和实现方式将会更加明显,其中附图所示内容仅用于对本发明的解释说明,而不构成对本发明的任何意义上的限制,在附图中: The advantages and implementation methods of the present invention will be more obvious by referring to the accompanying drawings and describing the present invention in conjunction with examples, wherein the content shown in the accompanying drawings is only used for explaining the present invention, and does not constitute any sense of the present invention The constraints, in the attached image:

图1为本发明基于磁流变液离合器的机器人关节结构的示意图; Fig. 1 is the schematic diagram of the robot joint structure based on the magneto-rheological fluid clutch of the present invention;

图2为本发明基于磁流变液离合器的机器人关节结构的轴向剖面图; Fig. 2 is the axial sectional view of the robot joint structure based on the magneto-rheological fluid clutch of the present invention;

图中: In the picture:

1、伺服电机驱动器1. Servo motor driver 2、电机编码器2. Motor encoder 3、盘式伺服电机3. Disk servo motor 4、第一联轴器4. The first coupling 5、谐波减速器5. Harmonic reducer 6、第一联轴器6. The first coupling 7、磁流变液离合器7. Magneto-rheological fluid clutch 8、末端输出轴8. Terminal output shaft 9、外壳9. Shell

具体实施方式 Detailed ways

下面结合实施例及其附图进一步叙述本发明: Further describe the present invention below in conjunction with embodiment and accompanying drawing thereof:

如图1至图2所示,本发明一种基于磁流变液离合器的机器人关节结构,包括外壳9,所述外壳9内部从右至左依次连接设置有伺服电机驱动器1、电机编码器2、盘式伺服电机3、谐波减速器5、磁流变液离合器7和末端输出轴8;所述盘式伺服电机3的输出端与谐波减速器5通过第一联轴器4连接,所述谐波减速器5与末端输出轴8通过第二联轴器6连接。 As shown in Figures 1 to 2, a robot joint structure based on a magneto-rheological fluid clutch in the present invention includes a casing 9, and the inside of the casing 9 is sequentially connected with a servo motor driver 1 and a motor encoder 2 from right to left. , disc servo motor 3, harmonic reducer 5, magneto-rheological fluid clutch 7 and terminal output shaft 8; the output end of the disc servo motor 3 is connected to the harmonic reducer 5 through the first coupling 4, The harmonic reducer 5 is connected with the terminal output shaft 8 through the second coupling 6 .

所述磁流变液离合器7的内筒钢片与外筒钢片呈多片式交错分布,磁流变液作为传动介质充满在内筒钢片与外筒钢片之间。 The inner cylinder steel sheets and the outer cylinder steel sheets of the magneto-rheological fluid clutch 7 are multi-sheet interlacedly distributed, and the magnetorheological fluid is filled between the inner cylinder steel sheets and the outer cylinder steel sheets as a transmission medium.

所述伺服电机驱动器1通过电机编码器2反馈利用速度环调节关节速度,并利用电流环控制电机输出电流,从而控制磁流变液离合器7内部的磁场强度。 The servo motor driver 1 uses the speed loop to adjust the joint speed through the motor encoder 2 feedback, and uses the current loop to control the output current of the motor, so as to control the magnetic field strength inside the magneto-rheological fluid clutch 7 .

本发明的工作过程是:伺服驱动器1接受脉冲控制盘式伺服电机3转动,盘式伺服电机3通过第一联轴器4将动力传输至谐波减速器5,谐波减速器5再将动力通过第二联轴器6传递至磁流变液离合器7,磁流变液离合器7的工作原理为:当电磁线圈无电流时,磁流变液呈Newton流体,此时由流体的粘性传递的转矩很小,而流体中的散沙式的悬浮粒子又不能阻碍主动件与从动件之间的相对转动,磁流变液离合器7与末端输出轴8处于分离状态,动力传输终止;当电磁线圈通入电流后,磁流变液中的悬浮粒子在磁场作用下产生磁化,沿磁场方向相互吸引形成链状,这种链状结构增大了磁流变液的剪切应力,依靠这种剪切应力来传递转矩,从而将磁流变液离合器7的内筒钢片与外筒钢片接合起来,磁流变液离合器7与末端输出轴8处于接合状态,动力将从连接端传递至输出端;当线圈再次断电后,磁流变液又迅速转变为Newton流体,磁流变液离合器7与末端输出轴8脱开。 The working process of the present invention is: the servo drive 1 receives pulses to control the rotation of the disc servo motor 3, the disc servo motor 3 transmits the power to the harmonic reducer 5 through the first shaft coupling 4, and the harmonic reducer 5 transfers the power The magneto-rheological fluid clutch 7 is transmitted to the magneto-rheological fluid clutch 7 through the second coupling 6. The working principle of the magneto-rheological fluid clutch 7 is: when the electromagnetic coil has no current, the magneto-rheological fluid is Newton fluid. At this time, the fluid is transmitted by the viscosity of the fluid The torque is very small, and the loose sand-like suspended particles in the fluid cannot hinder the relative rotation between the driving part and the driven part, the magneto-rheological fluid clutch 7 and the terminal output shaft 8 are in a separated state, and the power transmission is terminated; when After the electromagnetic coil is fed with current, the suspended particles in the magnetorheological fluid are magnetized under the action of the magnetic field, and attract each other along the direction of the magnetic field to form a chain. This chain structure increases the shear stress of the magnetorheological fluid. A kind of shear stress is used to transmit torque, so that the inner cylinder steel sheet of the magneto-rheological fluid clutch 7 is joined with the outer cylinder steel sheet, the magneto-rheological fluid clutch 7 is in the joint state with the terminal output shaft 8, and the power will flow from the connection end After the coil is powered off again, the magneto-rheological fluid is quickly transformed into Newton fluid, and the magneto-rheological fluid clutch 7 is disengaged from the terminal output shaft 8 .

尽管上面结合附图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护之内。 Although the present invention has been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the enlightenment of the present invention, many modifications can be made without departing from the gist of the present invention, and these all belong to the protection of the present invention.

Claims (2)

1. the robot joint structure based on clutch with magnetic rheologic liquid, it is characterized in that, comprise shell, described enclosure is connected with motor servo driver, motor encoder, disc type servomotor, harmonic speed reducer, clutch with magnetic rheologic liquid, end output shaft from right to left successively; Described disc type servomotor output is connected by the first shaft coupling with harmonic speed reducer, and described harmonic speed reducer is connected by the second shaft coupling with end output shaft.
2. the robot joint structure based on clutch with magnetic rheologic liquid according to claim 1, it is characterized in that, the inner core steel disc of described clutch with magnetic rheologic liquid and urceolus steel disc are that multiple-piece is interspersed, and magnetic flow liquid is filled between inner core steel disc and urceolus steel disc as driving medium.
CN201510005481.XA 2015-01-07 2015-01-07 Robot joint structure based on magnetorheological fluid clutch Pending CN104493836A (en)

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Publication number Priority date Publication date Assignee Title
CN107571255A (en) * 2017-10-20 2018-01-12 杭州电子科技大学 A kind of submissive driver of controllable damping for joint of robot
CN108527435A (en) * 2018-03-26 2018-09-14 哈尔滨工业大学深圳研究生院 A kind of continuous controllable submissive joint of variation rigidity robot based on magnetorheological fluid
CN108818612A (en) * 2018-09-04 2018-11-16 长春大学 Electromechanical integration passive compliance controls joint of robot
WO2019076146A1 (en) * 2017-10-20 2019-04-25 广东奥马迪机器人有限公司 Joint mechanism, method for controlling same, multi-arm device, and robot
CN110454526A (en) * 2019-08-21 2019-11-15 东北大学 Magneto-rheological braking device and wearable exoskeleton-based magneto-rheological braking system

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CN107571255A (en) * 2017-10-20 2018-01-12 杭州电子科技大学 A kind of submissive driver of controllable damping for joint of robot
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CN108818612A (en) * 2018-09-04 2018-11-16 长春大学 Electromechanical integration passive compliance controls joint of robot
CN110454526A (en) * 2019-08-21 2019-11-15 东北大学 Magneto-rheological braking device and wearable exoskeleton-based magneto-rheological braking system

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